500mm ~ 3000mm x 12m Used 3-Layer Type PE Coating Line

ES-10076

TYPE : 3 LAYER TYPE PE COATING PLANT

BRAND : JAE WON INDUSTRIAL CO.,LTD, KOREA

YEAR : NOV’, 2010

PRODUCT CAPACITY

1. Pipe diameter : 500 – 3000mm

2. Pipe length : 6m – 12m

3. Pipe weight : Max 15 ton

ELECTRIC POWER :440Volt x 3phase x 60Hz

LINE DESCRIPTION

1) Pre-Dryer 1set

2) External shot blasting system 1set

3) Pipe feed tire conveyor 1set

4) Induction Heater 1set

5) External FBE powder coating system 1set

6) Adhesive coater 1set

7) PE coater 1set

8) Water cooling system 1set

9) Pipe feed tire conveyor 1set

10) PE end Peeling device(End cleaner) 1set

11) Internal shot Blasting machine 1set

12) Internal coating device 1set

TECHNICAL DETAIL

1) Pre-Dryer 1set

Type : Gas/Oil Burner Heating Pre Dryer

Size : 2060(W)mm x 1200(L)mm x 6000(H)mm

Burner : Auto Igniter Burner

Quantity Of Heat : 500,000 Kcal/Hr X 2set

Gas Material : LN Gas & Oil

Fuel Consumption : 50.0Nm²/Hr - 2 Set

Heating Temperature : Max 60℃

Blower Motor : 0.25kw X 2set

Frame : Steel Plate Structure Welding

Heating Insulator : Minerals Wool in Side Lining

Wool Material : Mineral Wool 100mm

Shut and Food : Pipe Size Shut Up/Down System

Up Down Lifting : Chain Block Winch

Lifting Motor : AC2.2kw X 4p Worm Reducer

Lifting Speed : 1,000mm/min

Pass Pipe Diameter : Ø 500mm - Ø 3,000mm

Pipe Length : 6,000mm - 12,000mm

Pipe Weighting : Max 15Tons

Food : Steel Plate Duct Pipe

2) External shot blasting system 1set

Type : Under Ground Short Blasting with Room Box Type

Pipe Material : Low Carbon Steel(ss41)

Pipe Diameter : Min500mm - Max 3,000mm

Weight : Max 15 Tons

Pipe Length : 12,000mm

Shot Ball Diameter : Φ0.4 - Φ1.2mm(Shot Ball) ,0.1 - 1.2mm(Grit)

Shot Illumination : SA2 1/2

Capacity : 500m3/hr

Air Pressure : 6 - 7kg/cm

Tire Roller Type : Angle Feeding Control

Shot Ball Shot Speed : 75m/sec X 960kg/min

No1 Impeller Diameter : Ø 580mm x 80w x 2Set

Bucket Elevator Capacity : 180 Ton/hr

Pipe Feeding & Turning Roll : Ø 450mm x 180w

Tire Roller :Angle Feeding Control

Turning Roll Speed : 20m/min

Turning Roll Motor : Tire Roll Driving

AC Motor and Gear Reducer

Motor Capacity : AC2.2kw x 4p, Ratio : 1/40

Dust Collector : 400m²/min x260mmAq

Dust Blower Motor : AC30kw x 4p AC Motor

Hydraulic Tank Unit : 800approx

Hydraulic Pressure : 180kg/cm²(max 210kg/cm²)

Pass Line : FL + 600mm

Power Source : AC440V x 3Phase x 60Hz

3) Pipe feed tire conveyor 1set

Type :Turnbuckle type screw control type

Angle control motor : AC0.75kw x 4p motor& reducer control

Angle control scale : AL plate scale

Roller Expanding : Motor driving & screw type expanding system

Control size : Φ500/Φ3,000 Pipe Control

Roller frame expanding Motor : AC2.2kw x 4p Geared Motor

Kicker system : In - let kicker = entry part

Out - let kicker = deliver part

End stopper : Fixed cushion end stopper

Kicker actuator : Power source from entry& deliver side

4) Induction Heater 1set

Type : Medium Frequency Power Transmit

Heater Power Supply : 2000kw with Special Transfomer

Heater Coils : Sex(6) heater used x 1set

Ø (406-762), Ø (800-1219), Ø (1372-1524)

Ø (1625-1829), Ø (1930-2540), Ø (2642-3048)

Transformer : Special used to heating control from main

Main power : AC578V

Total power : 2000kw

Cooling : Internal cooling, piping, pump: 2set

Heating capacity : Max 240℃

Product capacity : 20” ~120” pipe x 12mx max500㎡/hr

Heater lifting control : Screw jack lifter

Lifting stroke : 100mm

Heater traverse length : 200mm

Traversing : Crane moving type

Wall thickness of the pipes : Max 25.4mm thick.

Controls : Electric

Power Factor Input : 0.95%

Power control range : 10% - 100%

5) External FBE powder coating system 1set

Type : Electro-Static & Air Spray Gun Powder

Coating Capacity : 5,400g/min Max – Gun x 12 Gun

Automatic Gun : PEA-C4(WAGNER)

Controller Panel : EPG 2008(WAGNER)

Computation Of Gun Quantity

: a. Line Speed : 1.5m/min(at1500A)

: b. Coating Thinckness : Max300㎛

Material of Spray Booth: SUS Material 2.0mm Thickness

Recovery System : Collection Hopper With

Recovery cyclone tank : 500W × 800L x1500H mm with rotary valve

Epoxy recycling dimension : 3000W x 2000L x 5640H mm

Total filter area : 661.2㎡

Filter quantity : 60ea

Exhaust fan & motor : AC30kw x 4p motor

Coating Capacity : Max 500m3/hr

Air consumption : Max 16㎥/Hr

6) Adhesive coater 1set

Gear reducer : Single helical gear. oil lubrication DC motor

with V-belt driving

Inner surface : Completed with nitration

Heating : Electrical al cast heater, 42Kw, 5 zones

Air cooling with 0.4Kw x 5ea blower motor

Screw : 100 mm x 25mm Lead x 10/100rpm,

SNCM 645 material witt hard Cr plated

Hopper block type : Jacket type, SC46 material

Head Material : SCM440 Q+T

Heating : Electrical al cast heater, 16kw, 1 zone with pressure indicator

in melt zone

Screen changer Type : Round bar semi auto type

Hydraulic cylinder with 3.7Kw unit

Heating zone capacity : 1 zone, 4.3Kw

T - Die Material : SCM440Q+T

LIP length : Max 800 mm

Coating width : Max 500 mm

Thickness : Max 0.5 mm

LIP clearance adjust : Bolt rotation (full and push)

Heating : Electrical heater, 12.1Kw, 3 zone

D.C motor and panel

D.C motor Type : Regular torque type, 55Kw/0 - 1750 rpm

Cooling blower : 0.75Kw / 2p

Control panel Type : Self standing front door type

Accommodation device : TIC 11 pc

7) PE coater 1set

Extruder

Gear material : Single helical SNCM21

Lubrication : Oil circulation with Torched pump

Driving : DC motor with V-belt

Cylinder : SACM645 material, Completed with nitration for inner

Heating : Electrical al cast heater, 125Kw x 5 zone

Cooling : Air blower 0.4Kw

Screw : SACM645 material, 180mm x 30mm lead x 40 - 90 rpm

Surface : Hard Cr coating

Hopper block :SC 46 material

Liner : SACM 645 Completed with nitration

Cooling : Water circulation

Hopper (jet color) Material : SUS 304

Capacity : 500(L)

Jet color auto loader

1450 Kg/hr Automatic mixing system

Material : SCM440

Heating : Electrical caste heater

Capacity : 20Kw x1 zones

Melt resin pressure indicator : Digital type

Screen change

Type : Round bar (semi auto) type

Screen change : Hydraulic cylinder with 3.7Kw unit

Heating zone : 1 zones

Capacity : 6.2Kw

Material : SCM 440

T- DIE : 2 set

Material : SCM 440Q+T

LIP length : Max 1000 mm

Coating width : Max 600 mm

Thickness : Max 3.5 mm

LIP clearance adjust : Bolts rotation (pull and push)

Heating : Electrical heater

Capacity : 45Kw

Zone : 5 zones

DC motor and panel

D.C motor Type : Regular torque type

Revolution : 0 - 1,750 rpm

Cooling blower : 1.5Kw

Control panel Type : Thruster conversion type

Accommodation device : NFB, M/G, S/W, A-meter, V-meter Lamp

Control panel Type : Self standing front door type

Pressure roller

Roll : Φ220mm x 1,500(L)mm

Surface : Silicone rubber coated

Cooling : Water cooled roll touch

Pressing : Pneumatic cylinder with pressure Change valve by sensor

Raising lowering : 0.75Kw geared motor

Frame : Steel welded structure

8) Water cooling system 1set

Type : Auto Circulated Cooling

Spray Pump : 3kg/cm2 Centrifugal Pump

Cooling water temperature : Max 30℃

Structure : Nozzle Spray Unit with Anti Disperse Window Equipped

Cooling Zone : 10,000mm Long

Feed roller conveyor cooling bath : Screw type tire wheel conveyor

Wheel : Strong loaded special wheel( 559mm diameter

Wheel control : Control for pitch, gap andangle by adjusting Screw with moto

Wheel drive : 2.2kw motor/2 roller- with speed controller

Angular adjust : By hydraulic actuator with link

Receiving for pipes : By kicker with hydraulic actuator

Hydraulic unit : Pumping system and valves

Motor for hydraulic : 5.5kw x 4p motor

Length for conveyor : 12,000mm Long

9) Pipe feed tire conveyor 1set

Type : Screw Type Tire Wheel Conveyor

V-Shape Disk Roller Table

Run out Roller Table : 2 Set

Wheel Roller : Ø 450.0mm x 230(W)mm x 1600(Pitch)mm

Rubber Coating Roller Hs:68

Roller Driving : AC Motor Driving and Gear Reducer

Roller Driving Motor :AC2.2kw x 4p Motor with 1/40 Geared Motor

AC Inverter Controller

Base Frame : Square pipe steel structure welding frame

Frame Dimension : 1,560W x 8,500L x 790H

Frame Angle Control Motor :

Table angle control range: 15°

Roll bracket frame : Steel plate welding base frame

Roll bracket frame angle : 15°

Roller base turn table angle : ±10

Roller Control Angle : Wheel rotation angle(2°-10°) adjust

Angle Control : Adjust Link bar type

Turnbuckle type ;screw control type

Angle control motor : AC0.75kw x 4p motor& reducer control

Angle control scale : AL plate scale

Roller Expanding : Motor driving & screw type expanding system

Control size : Φ500/Φ3,000 Pipe Control

Roller frame expanding : AC2.2kw x 4p Geared Motor

Kicker system : In - let kicker = entry part

Out - let kicker = deliver part

End stopper : Fixed cushion end stopper

Kicker actuator : Power source from entry& deliver side

10) PE end Peeling device(End cleaner) 1set

Type : Roller Pressing & Knife Peeling

Turning : By The Turning Roller, Φ450 x 230mm x 2 set

Turning roller expanding : Handle screw type

Expanding : 20mm – 400mm

Roll Driving : AC2.2kw x 4p Motor & Reducer

Roller speed : 24m/min

Kicker in/out system : Hydraulic cylinder lifter Ø 150mm x 2 set

Pressing Roller : Idle/Rubber Coated Roller

Pressing of roll : Air cylinder

PE Peeling Knife : At Cutting - Air Cylinder Actuating, Φ150 x 100mm x 2set

Peeler Feeding Car : Motor Driving Car

Driving Motor : AC3.7kw x 4p & Geared Reducer

Rail : 30kg/m

Hydraulic control system

Pump motor : AC 5.5kw / 6p

Using pressure : 70 kg/㎠

Accessory : Sol, ref valve stand system

11) Internal shot Blasting machine 1set

Type : Horizontal Impeller Type

Pipe material : Low carbon steel (SS41) equipment , API 5L Standard

Pipe diameter : Min Ø 500㎜, Max Ø 3,000㎜

Pipe length : 12,000㎜

Weight : Max15.000 kg

Shot ball diameter : Ø 0.4㎜-Ø 1.2㎜(shat ball) 1.0㎜ - 1.2㎜ (Grit)

Shot illumination : SIS 055900 SA2 1/2 Infinite Variable Speed Device

Impeller Size : No.1 Φ280 x 80mm No.2 Φ420 x 100mm

Capacity : 300㎡/Hr,

Air pressure : 6-7㎏/㎠

Shot ball speed Φ : 240㎏/min×75m/min(420mm×100(w)mm impeller)

Pipe rotating device system :Ø 450㎜ × 180(w)mm × 4Pcs ,Urethane Coating Roller

Hardness: HS 65 - 72

Turning roll speed : 30m/min(Inverter control)

Turning roll motor : AC motor 2.2㎾×4P with geared reducer

Frame boom : Arm type shape steel structure

Feeding car speed : 0 - 8m/min

Feeding motor : DC motor 7.5㎾×1800rpm Infinite variable speed device

Dust collector : 400㎡/min×260㎜AQ

Dust blower motor : AC 30㎾ x 4p motor

Water cooling tank unit : 1200L/Approx

Hydraulic tank unit : 800(L)/approx

Hydraulic pressure : 180㎏/㎠ (max 210㎏/㎠)

Pass line : FL + 600㎜

Power source : AC 440v×3Φ×60㎐

12) Internal coating device 1set

Type : Boom Frame Fixed Moving Car

Grade Of Epoxy Lining : 250 Micron Based On DFT of 70% SV Ratio

Boom Car

Frame Lifting : AC Geared Motor 3.7kw

Support Roller : Φ140 x 280mm

Spray Nozzle :Airless spray Pump : K 70:1

Rotating & Feeding Car

Type : Rubber Coated Cradle type

Roller : Φ450x160mmx4Pcs(Urethane Coated)

Motor : AC2.2kw x 4p Geared Motor

Car Wheel : Φ280 x 100mm x 4pcs

Driving Motor : Variable AC5.5kw x 4p

Cable Reel : Motorized Automatically Winding Type,

AC 3.7kw x 4p Motor With Reducer

Dust Collector :250m3/min, 22kw x 4p Motor

Kicker system : Arm type lift kicker ,Ø 150mm x 385(St)mm hyd. cylinder

Skid rail : Shape steel structure welded,

FL + 600mm, Steel plate pad lining on the rail

Hydraulic tank unit

Tank volume : Approx 500L / charge

Pump : 64L / min

Motor : AC 7.5kw Motor

Accessories : Flow control, pressure, control