+ All Categories
Home > Documents > 5.1 Ventilation and central air conditioning units · 5.1 Ventilation and central air conditioning...

5.1 Ventilation and central air conditioning units · 5.1 Ventilation and central air conditioning...

Date post: 08-May-2018
Category:
Upload: vuongthuan
View: 221 times
Download: 4 times
Share this document with a friend
20
5.1 Ventilation and central air conditioning units EcoCond – highly efficient system solution for cooling and heat recovery
Transcript
Page 1: 5.1 Ventilation and central air conditioning units · 5.1 Ventilation and central air conditioning units ... results in a control strategy that is ... al plate heat exchanger in the

5.1 Ventilation and central air conditioning unitsEcoCond – highly efficient system solution for cooling and heat recovery

Page 2: 5.1 Ventilation and central air conditioning units · 5.1 Ventilation and central air conditioning units ... results in a control strategy that is ... al plate heat exchanger in the

2

5.1 Ventilation and central air conditioning units

EcoCond – highly efficient system solution for cooling and heat recovery

EcoCond EcoCond+

The established system EcoCond has been upgraded to include a reversible heat pump in the hydraulic unit. In this way the system takes advantage of larger temperature differences between the air side and the heat transfer medium.

EcoCond is a high performance combined cycle system. The system essentially consists of counterflow-air-water heat exchangers in the supply and outlet air unit, a booster pump, hydraulic connections and an integrated control system. This system is particularly suitable for the separate installation of supply and outlet air units and in the event that a complete separation of the air flows is required.

Product description

Page 3: 5.1 Ventilation and central air conditioning units · 5.1 Ventilation and central air conditioning units ... results in a control strategy that is ... al plate heat exchanger in the

3

5.1 Ventilation and central air conditioning units

3

EcoCond+ - the 3rd generation of cooling and heat recovery systems

The heat recovery system EcoCond+ is a new building block of BerlinerLuft.Klimatechnik GmbH‘s corporate stra-tegy to provide sustainable system solutions, which are characterised by maximum energy efficiency to reduce life-cycle costs. BerlinerLuft. Klimatechnik can draw on long-standing experience in refrigeration technology and with high performance combined cycle systems.

System concept

The new heat recovery system EcoCond+ is based on the principles of a high performance combined cycle system, combined with reversible heat pump technology. This system is particularly suitable for the separate installation of supply and outlet air units and in the event that a com-plete separation of the air flows is required.

In accordance with applicable regulations and legislation (DIN EN 308, VDI 6022, DIN EN 13053, energy conservation regulations and the German Renewable Energy Heat Act), the high performance heat recovery EcoCond+ represents a system which is characterised by high, above-average heat recovery levels.

The established system EcoCond has been upgraded to include a reversible heat pump in the hydraulic unit. In this way the system takes advantage of larger tempera-ture differences between the air side and the heat transfer medium.

The hydraulic unit of the EcoCond+ system combines the water-glycol mass flows (brine) from the supply air and outlet air heat exchangers in one compact unit with heat pump and in doing so, continually optimises the brine mass flow subject to the air mass flow and temperatures.

By additionally using a heat pump, an intelligent control strategy, in conjunction with a speed-regulated electrical control elements, heat recovery levels of greater than 80% can be achieved.

Taking an overall view of all the components, consisting of the AHU, high performance counter flow heat exchangers, hydraulic unit, heat pump and integrated ICA of BerlinerLuft.Klimatechnik GmbH, results in a control strategy that is optimally coordinated with the system components and thereby a highly efficient combined cycle system.

EcoCond+

Product description

Page 4: 5.1 Ventilation and central air conditioning units · 5.1 Ventilation and central air conditioning units ... results in a control strategy that is ... al plate heat exchanger in the

EcoCond+ - the 3rd generation of cooling and heat recovery systems

4

System construction EcoCond+ hydraulic unit

The hydraulic unit is supplied in a compact design with a stable base frame and an external frame construction.

The key components are:- Speed-regulated high pressure centrifugal pump- Reversible heat pump with associated plate heat

exchangers, valves and safety devices- Shut-off fittings- Control valve- Expansion tank- Dirt trap- Manometer- Safety valve- Flow rate measuring device- Temperature sensor- Control cabinet with high quality DDC control and

touch screen for continuous efficiency optimisation and monitoring

The scope of delivery also includes:- Dimensioning of the system- Project planning- Commissioning and adjustment

Optional components:- Plate heat exchanger PWW heating- Plate heat exchanger PKW cooling- Closed casing- System upgrades for several supply and outlet air units- Adiabatic humidifier in outlet air flow- Dessicant heat recovery- Double pumps- Total refrigeration

Plate heat exchanger

Heat recov. pump

Supply air

Supply air heat rec. sys

Outlet airReturn heat rec. sys. outlet air

Airflow heat rec. sys.

Heat pump

5.1 Ventilation and central air conditioning units

Page 5: 5.1 Ventilation and central air conditioning units · 5.1 Ventilation and central air conditioning units ... results in a control strategy that is ... al plate heat exchanger in the

5

0

50

100

150

200

250

300

350

400

450

500

-12 -10 -8 -6 -4 -2 0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 320,00

10,00

20,00

30,00

40,00

50,00

60,00

70,00

80,00

90,00

[kW]

5

12,2 °C45 % r.F.

9,1 °C55 % r.F.

EcoCond

EcoCond+25 °C

20 % r.F.

25 °C20 % r.F.

21,5 °C

20,5 °C

9 °C

4,9 °C

Δt = 12,8 K80,1 kW

Δt = 15,9 K99,7 kW

EcoCond+ - the 3rd generation of cooling and heat recovery systems

Capacity increase

Capacity increase (temperature difference) of an outlet air heat exchanger at 18,500 m3/h (according to standard condition p. 6)

Advantages of EcoCond+

- Greater temperature differences at the outlet air heat exchanger and therefore increase in the recovered capacities

- Smaller heat exchanger in the supply air and outlet air volu-me flow, therefore reduction in the air-side pressure losses

- Greatly reduced installation area for the air handling units- High coefficient of performance for the cooling machine in

heat pump and refrigeration mode- Low quantities of coolant, environmentally friendly coolant

with low global warming potential- Optimum adjustment of heat recovery to the annual

temperature profile- Little or no overcapacity in the event of low external air tem-

peratures, which have to be compensated for by switching on the frost protection to the outlet air heat exchanger, reducing its capacity -> only the heat pump is disabled

- More than 35% of the required electrical capacity of the heat pump is saved in fan capacity

- For about 80% of the annual operating hours, the tem-perature enables the electric capacity of the heat pump to be utilised directly as heat for the supply air conditioning

- Optimum adjustment and efficiency increase of the system at variable unit air quantities

EcoCond+ in the annual temperature profile

Comparison of primary energy requirement PWW and PKW size30, 20,000 m3/h EcoCond and EcoCond+ discharge temperature heat recovery system heating mode 22°C, cooling mode 17°C

Profitability analysis:The additional cost of the EcoCond+ system is about 25% more than EcoCond.

Underlying system parameters:Air quantities and discharge temperature according to chart Operating time: 16 h / 7 days / 52 weeks Energy costs: Heat 0.06 €/kWh Refrigeration 0.07 €/kWh Power 0.15 €/kWh The pay-off period under these conditions is less than 3 years.

Profitability analysis

5.1 Ventilation and central air conditioning units

Comparison of primary energy requirement EcoCond - EcoCond+

annu

al h

ours

Fran

kfur

t (M

ain)

Ger

man

y

prim

ary e

nerg

y req

uire

men

t [k

W]

External air temperature [°C]

Year/year [h/a]

primary energy EcoCond [kW]

primary energy EcoCond+ [kW]

Page 6: 5.1 Ventilation and central air conditioning units · 5.1 Ventilation and central air conditioning units ... results in a control strategy that is ... al plate heat exchanger in the

6

EcoCond+ - the 3rd generation of cooling and heat recovery systems

AUL FOL ABLZUL

EcoCond+

21,7 °C29 % r.F.

7,6 °C71 % r.F.

20,5 °C

25 °C20 % r.F.

FU

4,9 °C9 °C25,3 °C

M

5 °C85 % r.F.

COPWP: 6.7

High performance heat recovery system EcoCond+ at standard conditions according to EN 308

Example construction size 30 at 18.500 m3/h

Temperature efficiency η|t = 0.835 Energy efficiency η|e 1:1 = 0.765

Description:The EcoCond+ system is equipped with 2 heat exchangers in the supply air flow and 1 heat exchanger in the dischar-ge air flow, to meet the requirements of VDI 6022. The heat exchanger for preheating the external air before the

filter is designed to have just 3 pipe rows and a fin distance of 4 mm. This enables the specifications of VDI 6022 to be met in full. By using the heat pump, the flow temperature at the outlet air heat exchanger is reduced, which achieves an increase in capacity at the heat exchanger . The energy taken from the flow, including the electrical energy of the chiller, is fed back into the return flow of the outlet air heat exchanger.

5.1 Ventilation and central air conditioning units

ABL = outlet airZUL = supply airFOL = exhaust airAUL = outer air

Page 7: 5.1 Ventilation and central air conditioning units · 5.1 Ventilation and central air conditioning units ... results in a control strategy that is ... al plate heat exchanger in the

77

EcoCond+ - the 3rd generation of cooling and heat recovery systems

High performance heat recovery system EcoCond+in heating mode with additional plate heat exchanger

Example of construction size 30 with 20,000 m3/h, supply air temperature after heat recovery 22°C

As a result of this upgrade the necessary supply air tem-peratures are achieved without reheating in the AHU.

Description:The EcoCond+ system is upgraded to include an addition-al plate heat exchanger in the flow of the supply air heat exchanger.

This feeds heat energy into the system to maintain the required flow temperatures in the water cycle. In this ope-rating condition the DDC control system automatically con-trols frost protection functions and the air-side anti-icing protection of the outlet air heat exchanger, sub-ject to air quantities and pressure losses. In the event of ice forming, the heat pump is switched off.

5.1 Ventilation and central air conditioning units

AUL FOL ABLZUL

22 °C8 % r.F.

-7 °C61 % r.F.

15,2 °C

22 °C20 % r.F.

-5,5 °C-3 °C30,1 °C

M

-12 °C90 % r.F.

COPWP: 5.6

18,3 °C

EcoCond+FU

PWW ABL = outlet airZUL = supply airFOL = exhaust airAUL = outer air

Page 8: 5.1 Ventilation and central air conditioning units · 5.1 Ventilation and central air conditioning units ... results in a control strategy that is ... al plate heat exchanger in the

8

EcoCond+ - the 3rd generation of cooling and heat recovery systems

High performance heat recovery system EcoCond+in cooling mode with additional plate heat exchanger

Example of construction size 30 with 20,000 m3/h, supply air temperature after heat recovery 17 °C

As a result of this upgrade the necessary supply air tem-peratures are achieved without recooling in the AHU.

Description:In the cooling operating mode, at low external air tem-peratures (tAUL<tABL) the outlet air heat exchanger is bypassed by means of the bypass valve and the required heat extraction is achieved using the addition al plate heat exchanger.

If the temperature difference between the external air tem-perature and the inlet temperature in the outlet air heat exchanger increase (tAUL>tWRG EIN), the operat ing mode cooling and cooling recovery is activated. In this state, part of the incorporated heat energy is discharged using the out-let air heat exchanger.

AUL FOL ABLZUL

17 °C98 % r.F.

29,4 °C46 % r.F.

27,9 °C

26 °C50 % r.F.

34,7 °C28,4 °C13,7 °C

M

32 °C40 % r.F.

COPWP: 6.0

22,5 °C

EcoCond+FU

PKW

5.1 Ventilation and central air conditioning units

ABL = outlet airZUL = supply airFOL = exhaust airAUL = outer air

Page 9: 5.1 Ventilation and central air conditioning units · 5.1 Ventilation and central air conditioning units ... results in a control strategy that is ... al plate heat exchanger in the

99

EcoCond+ - the 3rd generation of cooling and heat recovery systems

High performance heat recovery system EcoCond+with additional functions of adiabatic cooling and total refrigeration

Example of construction size 30 with 20000 m3/h, supply air temperature after heat recovery 17 °C

Adiabatic outlet air humidification:

Adiabatic outlet air humidification makes it possible to further increase the efficiency of the system in cooling mode. By using an adiabatic outlet air humidifier the inlet temperature of the outlet air heat exchanger can be great-ly reduced. The DDC control system calculates the inlet temperature in the outlet air heat exchangers, subject to the outlet air temperature and the outlet air humidity in conjunction with the efficiency of the humidifier. If the calculated difference between the inlet outlet air heat exchanger and the external air tempera ture reaches its target value, the humidifier is enabled. This ensures that the humidifier is not operated inefficient ly. Using an out-let air humidifier saves up to 40% of the external cooling energy in the factory con di tion.

Internal refrigeration:

Using this option the connection to the cold water supply can be entirely dispensed with. The EcoCond+ unit is upgraded to include an additional refrigeration section, which discharges condensation heat via the condenser installed in the outlet air unit. The PKW plate heat exchan-ger is replaced by a plate heat exchanger with direct evapo-ration. Decentralising the cooling supply (cooling by AHU) gives high reliability.

5.1 Ventilation and central air conditioning units

AULZUL

28,4 °C

17 °C98 % r.F.

22,9 °C

FU

19,8 °C90 % r.F.

32 °C40 % r.F.

26 °C50 % r.F.

ABL

M

29,4 °C46 % r.F.

EcoCond+

36,8 °C34 % r.F.

31,3 °C46 % r.F.

34 °C13,7 °C

FOL

18,2 °C

COPKM1: 5.3COPKM2: 5.0

adiabatic outlet air cooling

additional refrigeration

ABL = outlet airZUL = supply airFOL = exhaust airAUL = outer air

Page 10: 5.1 Ventilation and central air conditioning units · 5.1 Ventilation and central air conditioning units ... results in a control strategy that is ... al plate heat exchanger in the

10

EcoCond+ - the 3rd generation of cooling and heat recovery systems

Selection chart EcoCond

Construction Speed in the free Volume flow Class Temperature Energy Heat recovery Dimensions size cross-section of in m3/h efficiency efficiency* class heat recovery HygCond the unit in m/s according to according to unit ventilation unit DIN EN 308 DIN EN 13053 L x D x H [m]

1,79 15500 = V2 0,84 0,76 = H1

1,97 17000 = V3 0,81 0,73 = H1

1,78 18500 = V2 0,84 0,77 = H1

1,93 20000 = V3 0,81 0,74 = H1

1,78 22000 = V2 0,83 0,77 = H1

1,94 24000 = V3 0,81 0,74 = H1

1,80 26000 = V2 0,84 0,77 = H1

1,93 28000 = V3 0,82 0,75 = H1

1,78 30000 = V2 0,84 0,76 = H1

1,96 33000 = V3 0,82 0,74 = H1

1,79 34500 = V2 0,84 0,77 = H1

1,98 38000 = V3 0,81 0,74 = H1

1,80 39500 = V2 0,84 0,77 = H1

1,96 43000 = V3 0,81 0,73 = H1

25

30

36

42

49

56

64

1,7 x 1,0 x 2,0

2,0 x 1,0 x 2,0

2,0 x 1,0 x 2,0

2,0 x 1,0 x 2,0

2,0 x 1,0 x 2,0

2,0 x 1,3 x 2,0

2,0 x 1,3 x 2,0

* takes additional electrical auxiliary energies into account (required fan capacities, pump capacities, chiller) Other unit sizes, air quantities and heat recovery levels are available on request.

Energy efficiency classesaccording to German AHU Manufacturers‘ Association

Criteria/efficiencyclasses A+ A B

AHU V4 V5 V6with air heating -2,2 m/s -2,5 m/s -2,8 m/s

AHU V2 V3 V5with other functions -1,8 m/s -2,0 m/s -2,5 m/s

Heat recovery H1 H2 H3Energy efficiency 0,71 0,64 0,55

Power consumption P2 P3 P4Fan unit<= P m ref *0,9 *0,95 *1,0

P m ref = (ΔP stat/450) ^0.925 x (qv + 0.08) ^0.95

P m ref Electrical power consumption [kW]ΔP static pressure increase [Pa]qv air volume flow [m3/s]

5.1 Ventilation and central air conditioning units

Page 11: 5.1 Ventilation and central air conditioning units · 5.1 Ventilation and central air conditioning units ... results in a control strategy that is ... al plate heat exchanger in the

1111

EcoCond+ - the 3rd generation of cooling and heat recovery systems

Control diagram/ICA

Included in the scope of delivery of the ICA- Unit control cabinet is entirely wired internally with

all switching devices required for operation- DDC control, freely programmable and can be upgraded- Touch screen operation and WEB technology- Internal unit wiring- Project management in line with engineering practice- Drawing up of control diagrams, circuit diagrams- Commissioning by in-house specialists- Documentation- Electrical connections for the customer‘s wiring- Transmission of the measurement values of the unit

sensors using standard signals (0-10 V or 4-20 mA) or using various communication options:

- Modbus- BACnet- Profibus- Other communication options on request

Options:- Manual operation available- Supply, installation and disabling of unit sensor

technology- Complete takeover of control functions (temperature)

from the plant ICA

5.1 Ventilation and central air conditioning units

ZULABLFOLAUL

M

M

M

AIAODI

DO

AIAODIDO

PI

PKW

PWW

PPP

Supply air unit Outlet air unit

Wiri

ng p

rovi

ded

by th

e cu

stom

er

Wiri

ng p

rovi

ded

by th

e cu

stom

er

Ack

now

ledg

e fa

ult

Enab

le h

eat r

ecov

ery

Rins

ing

mod

e/m

axSe

t valu

e inle

t tem

pera

ture

Cool

ing

mod

eHe

atin

g m

ode

Faul

t not

ifica

tion

Oper

atio

n

External

Inputs OutputsHeatpump

EcoCond+Controller

ABL = outlet airZUL = supply airFOL = exhaust airAUL = outer air

Page 12: 5.1 Ventilation and central air conditioning units · 5.1 Ventilation and central air conditioning units ... results in a control strategy that is ... al plate heat exchanger in the

12

EcoCond

System concept

EcoCond – highly efficient system solution for cooling and heat recovery

EcoCond is a high performance combined cycle system. The system essentially consists of counterflow-air-water heat exchangers in the supply and outlet air unit, a booster pump, hydraulic connections and an integrated control system. This system is particularly suitable for the separate installation of supply and outlet air units and in the event that a complete separation of the air flows is required.

In accordance with applicable regulations and legislation (DIN EN 308, VDI 6022, DIN EN 13053, energy conservation regulations and the German Renewable Energy Heat Act), the high performance heat recovery EcoCond represents a system which is characterised by particularly high heat recovery levels.

The hydraulic unit of the EcoCond system combines the water-glycol mass flows (brine) from the supply air and outlet air heat exchangers in one compact unit and in doing so, continually optimises the brine mass flow subject to the air mass flow and temperatures. By additionally using an intelligent control strategy in conjunction with a speed-regulated pump and electrical control elements, heat recovery levels of up to 75% can be achieved.

If required, heat energy can be added or withdrawn using plate heat exchangers. With these options the conventional reheating and recooling can be dispensed with in the AHU and the air-side resistances and installation areas reduced.

Taking an overall view of all the components, consisting of the AHU, high performance counter flow heat ex changers, hydraulic unit and integrated ICA of BerlinerLuft.Klimatechnik GmbH, results in a control strategy that is optimally coordinated with the system components and thereby a highly efficient combined cycle system.

5.1 Ventilation and central air conditioning units

Page 13: 5.1 Ventilation and central air conditioning units · 5.1 Ventilation and central air conditioning units ... results in a control strategy that is ... al plate heat exchanger in the

1313

EcoCond – highly efficient system solution for cooling and heat recovery

System construction EcoCond hydraulic unit

The hydraulic unit is supplied in a compact design with a stable base frame and an external frame construction.

The key components are:- Speed-regulated high pressure centrifugal pump- Shut-off fittings- Control valve- Expansion tank- Dirt trap- Manometer- Safety valve- Flow rate measuring device- Temperature sensor- Control cabinet with high quality DDC control and touch

screen for continuous efficiency optimisation and monitoring

The scope of delivery also includes:- Dimensioning of the system- Project planning- Commissioning and adjustment

Optional components:- Plate heat exchanger PWW heating- Plate heat exchanger PKW cooling- Closed casing- System upgrades for several supply and outlet air units- Adiabatic humidifier in outlet air flow- Dessicant heat recovery- Double pumps

5.1 Ventilation and central air conditioning units

Plate heat exchanger Heat pump

Supply air

Supply air heat rec. sys

Outlet airReturn heat rec. sys. outlet air

Airflow heatrec. sys.

Page 14: 5.1 Ventilation and central air conditioning units · 5.1 Ventilation and central air conditioning units ... results in a control strategy that is ... al plate heat exchanger in the

14

High performance heat recovery system EcoCond at standard conditions according to EN 308

EcoCond – highly efficient system solution for cooling and heat recovery

AUL FOL ABLZUL

8 °C

EcoCond

22,1 °C

20 °C33 % r.F.

5 °C85 % r.F.

22,1 °C

M

25 °C20 % r.F.

FU

Example construction size 30 at 16,000 m3/h

Description:The EcoCond system is equipped with 2 heat exchangers in the supply air and outlet air flow, to meet the requi-rements of VDI 6022. For hygiene reasons the maximum construction depth of 300 mm, based on a fin distance of 2 mm, should not be exceeded. The system is completed by the EcoCond hydraulic unit with booster pump, valves, ICA and hydraulic pipe connections.

Guidelines for specifying degrees of change of DIN EN 308 for category IIa for heat exchangers with interconnected heat transfer medium without phase change.

tAUL = +5 °CtABL = 25°C, wet-bulb temperature < 14°C

Temperature efficiency analysis

ϕ = (tZUL -tAUL) / (tABL -tAUL)ϕ = (20 °C - 5 °C) / (25 °C - 5 °C)ηt = 0,75

The energy efficiency, taking into account auxiliary energies (fans, pump) is: ηe 1:1 = 0.71

5.1 Ventilation and central air conditioning units

ABL = outlet airZUL = supply airFOL = exhaust airAUL = outer air

Page 15: 5.1 Ventilation and central air conditioning units · 5.1 Ventilation and central air conditioning units ... results in a control strategy that is ... al plate heat exchanger in the

15

ECKE

:DES

IGN

15

EcoCond – highly efficient system solution for cooling and heat recovery

High performance heat recovery system EcoCondin heating mode with additional plate heat exchanger

AUL FOL ABLZUL

-4,8 °C

EcoCond

28,4 °C

22 °C8 % r.F.

17 °C

M

FU

-12 °C90 % r.F.

22 °C15 % r.F.

PWW

Example of construction size 30 with 20,000 m3/h, supply air temperature after heat recovery 22°C

As a result of this upgrade the necessary supply air tem-peratures are achieved without reheating in the AHU.

Description:The EcoCond system is upgraded to include an additional plate heat exchanger in the flow of the supply air heat exchanger.This feeds heat energy into the system to maintain the required flow temperatures in the water cycle.

At the same time the brine mass flow in the system is optimised, to achieve the best possible heat recovery. In this operating condition the DDC control system automatically controls frost protection functions and the air-side anti-icing protection of the outlet air heat exchanger, subject to air quantities and pressure losses.

5.1 Ventilation and central air conditioning units

ABL = outlet airZUL = supply airFOL = exhaust airAUL = outer air

Page 16: 5.1 Ventilation and central air conditioning units · 5.1 Ventilation and central air conditioning units ... results in a control strategy that is ... al plate heat exchanger in the

16

High performance heat recovery system EcoCondin cooling mode with additional plate heat exchanger

EcoCond – highly efficient system solution for cooling and heat recovery

AUL FOL ABLZUL

30,3 °C

EcoCond

12,7 °C

17 °C98 % r.F.

26,4 °C

M

FU

32 °C40 % r.F.

26 °C50 % r.F.

PKW

Example of construction size 30 with 20,000 m3/h, supply air temperature after heat recovery 17 °C

As a result of this upgrade the necessary supply air tempe-ratures are achieved even without recooling in the AHU.

Description:The EcoCond system is upgraded to include an additional plate heat exchanger in the flow of the supply air heat exchanger.

This plate heat exchanger extracts heat from the system and reduces the flow temperature. At the same time the brine mass flow in the system is optimised, to achieve the best possible heat recovery.

In the cooling operating mode at low external air tempera-tures (tAUL<tABL), the outlet air heat exchangers are bypassed using the bypass valve and the required heat extraction is achieved using the plate heat exchanger (PKW).

If the temperature difference between the external air temperature and the outlet air temperature increases (tAUL<tABL), the operating mode cooling and cooling recovery is activated. In this state, part of the incorporated heat energy is discharged using the outlet air heat exchanger.

5.1 Ventilation and central air conditioning units

ABL = outlet airZUL = supply airFOL = exhaust airAUL = outer air

Page 17: 5.1 Ventilation and central air conditioning units · 5.1 Ventilation and central air conditioning units ... results in a control strategy that is ... al plate heat exchanger in the

17

ECKE

:DES

IGN

17

EcoCond – highly efficient system solution for cooling and heat recovery

High performance heat recovery system EcoCond with additional functions

Example construction size 30 at 20,000 m3/h

The upgrade versions of adiabatic outlet air humidification or dehumidification cooling recovery enables the efficiency of the system to be increased.

Adiabatic outlet air humidification:

By using an adiabatic outlet air humidifier the inlet tempe-rature of the outlet air heat exchanger can be greatly reduced. The DDC control system calculates the inlet temperature in the outlet air heat exchangers, sub-ject to the outlet air temperature and the outlet air humi-dity in conjunction with the efficiency of the humidifier. If the calculated difference between the inlet outlet air heat exchanger and the external air temperature reaches its target value, the humidifier is enabled. This ensures that the humidifier is not operated inefficiently. Using an out-let air humidifier saves up to 40% of the external cooling energy in the factory condition.

Dehumidification cooling recovery:

An additional supply air heat exchanger incorporated in the heat recovery cycle can replace the reheater in dehumidifi-cation mode. This circuit has 3 immediate benefits:- No external reheating in dehumidification mode, saving

100% PWW capacity- Decrease in the outlet temperature of the heat recovery

system before the recooler, thereby reducing the required cooling capacity (= saving PWW capacity)

- Increased efficiency of the heat recovery system in heat-ing mode as a result of additional heat exchanger area of the supply air heat exchanger

5.1 Ventilation and central air conditioning units

AUL FOLZUL

-30,3 °C

EcoCond

22 °C

17 °C68 % r.F.

22 °C

M

FU

19,8 °C90 % r.F.

11 °C100 % r.F.

18,8 °C88 % r.F.

32 °C40 % r.F.

26 °C50 % r.F.

ABL

M

15 °C

adiabatic outlet air cooling

dehumidification with heat recovery system in

WRG cycle

ABL = outlet airZUL = supply airFOL = exhaust airAUL = outer air

Page 18: 5.1 Ventilation and central air conditioning units · 5.1 Ventilation and central air conditioning units ... results in a control strategy that is ... al plate heat exchanger in the

18

EcoCond – highly efficient system solution for cooling and heat recovery

Selection chart EcoCond

Construction Speed in the free Volume flow Class Temperature Energy Heat recovery Dimensions size cross-section of in m3/h efficiency efficiency* class heat recovery HygCond the unit in m/s according to according to unit ventilation unit DIN EN 308 DIN EN 13053 L x D x H [m]

1,42 6000 = V2 0,75 0,71 = H1

1,9 8000 = V3 0,71 0,66 = H2

1,43 8000 = V2 0,75 0,71 = H1

1,97 11000 = V3 0,71 0,66 = H2

1,44 10000 = V2 0,75 0,71 = H1

1,87 13000 = V3 0,72 0,68 = H2

1,5 13000 = V2 0,75 0,71 = H1

1,97 17000 = V3 0,72 0,67 = H2

1,54 16000 = V2 0,75 0,71 = H1

1,93 20000 = V3 0,72 0,68 = H2

1,53 19000 = V2 0,75 0,71 = H1

1,94 24000 = V3 0,72 0,68 = H2

1,59 23000 = V2 0,75 0,71 = H1

1,93 28000 = V3 0,72 0,68 = H2

1,61 27000 = V2 0,75 0,71 = H1

1,96 33000 = V3 0,72 0,68 = H2

1,61 31000 = V2 0,75 0,72 = H1

1,98 38000 = V3 0,72 0,68 = H2

1,64 36000 = V2 0,75 0,72 = H1

1,96 43000 = V3 0,72 0,68 = H2

12

16

20

25

30

36

42

49

56

64

1,2 x 1,0 x 2,0

1,2 x 1,0 x 2,0

1,2 x 1,0 x 2,0

1,2 x 1,0 x 2,0

1,5 x 1,0 x 2,0

1,5 x 1,0 x 2,0

1,5 x 1,0 x 2,0

1,5 x 1,0 x 2,0

1,5 x 1,0 x 2,0

1,5 x 1,0 x 2,0

* takes additional auxiliary energies into account (required fan capacities, pump capacities)

Other unit sizes, air quantities and heat recovery levels are available on request.

Energy efficiency classesaccording to German AHU Manufacturers‘ Association

Criteria/efficiencyclasses A+ A B

AHU V4 V5 V6with air heating -2,2 m/s -2,5 m/s -2,8 m/s

AHU V2 V3 V5with other functions -1,8 m/s -2,0 m/s -2,5 m/s

Heat recovery H1 H2 H3Energy efficiency 0,71 0,64 0,55

Power consumption P2 P3 P4fan unit <= P m ref *0,9 *0,95 *1,0

P m ref = (ΔP stat/450) ^0.925 x (qv + 0.08) ^0.95

P m ref Electrical power consumption [kW]ΔP static pressure increase [Pa]qv air volume flow [m3/s]

5.1 Ventilation and central air conditioning units

Page 19: 5.1 Ventilation and central air conditioning units · 5.1 Ventilation and central air conditioning units ... results in a control strategy that is ... al plate heat exchanger in the

19

ABL = outlet airZUL = supply airFOL = exhaust airAUL = outer air

19

EcoCond – highly efficient system solution for cooling and heat recovery

Control diagram/ICA

Included in the scope of delivery of the ICA- Unit control cabinet is entirely wired internally with all

switching devices required for operation- DDC control, freely programmable and can be upgraded- Touch screen operation and WEB technology- Internal unit wiring- Project management in line with engineering practice- Drawing up of control diagrams, circuit diagrams- Commissioning by in-house specialists- Documentation- Electrical connections for the customer‘s wiring- Transmission of the measurement values of the unit

sensors using standard signals (0-10 V or 4-20 mA) or using various communication options:

- Modbus- BACnet- Profibus- Other communication options on request

Options:- Manual operation available- Supply, installation and disabling of unit sensor

technology- Complete takeover of control functions (temperature)

from the plant ICA

5.1 Ventilation and central air conditioning units

ZUL FOLAUL ABL

PKW

PWW M

M

P P P

M

AIAODIDO

AIAODI

DO

Supply air unit Outlet air unit

Wiri

ng p

rovi

ded

by th

e cu

stom

er Wiri

ng p

rovi

ded

by th

e cu

stom

er

Ack

now

ledg

e fa

ult

Enab

le h

eat r

ecov

ery

Rins

ing

mod

e/m

axSe

t valu

e inle

t tem

pera

ture

Cool

ing

mod

eHe

atin

g m

ode

Faul

t not

ifica

tion

Oper

atio

n

External

Inputs Outputs

Page 20: 5.1 Ventilation and central air conditioning units · 5.1 Ventilation and central air conditioning units ... results in a control strategy that is ... al plate heat exchanger in the

e-mail: [email protected]

In der Kolling66450 BexbachTelephone +496826/5207-0Telefax +496826/5207-10

Klimatechnik GmbH

LK –

Eco

Co

nd

– 0

3/04

/201

3-en

g


Recommended