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)5217 $&&(66 6/,0/,1( - Denver International Airportbusiness.flydenver.com/bizpdf/DIAID_2318.pdfSign...

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Page 1: )5217 $&&(66 6/,0/,1( - Denver International Airportbusiness.flydenver.com/bizpdf/DIAID_2318.pdfSign housings are designed in accordance with AASHTO Standard Specifications for Structural

匀䬀夀䰀䤀一䔀 倀刀伀䐀唀䌀吀匀 䤀一䌀 簀 㤀  䐀䔀䰀吀䄀 䐀刀 簀 䌀伀䰀伀刀䄀䐀伀 匀倀刀䤀一䜀匀Ⰰ 䌀伀 簀 㠀 㤀 眀眀眀猀欀礀氀椀渀攀瀀爀漀搀甀挀琀猀挀漀洀 簀 琀爀愀昀昀椀挀猀礀猀琀攀洀猀䀀猀欀礀氀椀渀攀瀀爀漀搀甀挀琀猀挀漀洀 簀 㜀㤀ⴀ㤀ⴀ㤀 㐀㘀

匀欀礀氀椀渀攀 匀氀椀洀䰀椀渀攀 䐀䴀匀 挀愀渀 戀攀 椀渀琀攀最爀愀琀攀搀 椀渀琀漀 愀渀礀 攀砀椀猀琀椀渀最 䤀吀匀 渀攀琀眀漀爀欀 漀爀 猀礀猀琀攀洀䌀漀渀琀愀挀琀 礀漀甀爀 猀愀氀攀猀 爀攀瀀爀攀猀攀渀琀愀琀椀瘀攀 琀漀搀愀礀 昀漀爀 攀砀瀀攀爀琀 愀搀瘀椀挀攀 漀渀 礀漀甀爀 甀瀀挀漀洀椀渀最 瀀爀漀樀攀挀琀

匀氀椀洀䰀椀渀攀 䐀䴀匀 挀愀渀 搀椀猀瀀氀愀礀 琀攀砀琀Ⰰ 琀漀氀氀 爀愀琀攀猀Ⰰ 琀爀愀瘀攀氀 琀椀洀攀猀Ⰰ 愀渀搀 洀甀挀栀 洀漀爀攀 䴀甀氀琀椀瀀氀攀 猀椀最渀猀 挀愀渀 戀攀 洀愀渀愀最攀搀 戀礀 愀 猀椀渀最氀攀 猀椀最渀 挀漀渀琀爀漀氀氀攀爀 栀漀甀猀攀搀 渀攀愀爀 攀愀挀栀 猀椀最渀 吀栀攀 猀椀最渀 猀礀猀琀攀洀 椀猀 洀愀渀愀最攀搀 戀礀 漀甀爀 甀猀攀爀 昀爀椀攀渀搀氀礀Ⰰ 一吀䌀䤀倀ဠ挀漀洀瀀氀椀愀渀琀 䔀渀瘀漀礀䐀䴀匀∡ 䌀攀渀琀爀愀氀 䌀漀渀琀爀漀氀 匀漀昀琀眀愀爀攀 ጠ 愀渀 椀渀搀甀猀琀爀礀 猀琀愀渀搀愀爀搀 昀漀爀 椀渀琀攀最爀愀琀攀搀 猀椀最渀 挀漀渀琀爀漀氀 吀爀甀攀 䴀攀猀猀愀最攀 䐀椀猀瀀氀愀礀 嘀攀爀椀昀椀挀愀琀椀漀渀∡ 攀渀猀甀爀攀猀 琀栀愀琀 琀栀攀 漀瀀攀爀愀琀漀爀 欀渀漀眀猀 攀砀愀挀琀氀礀 眀栀愀琀 椀渀昀漀爀洀愀琀椀漀渀 椀猀 瀀爀攀猀攀渀琀攀搀 琀漀 琀栀攀 瀀甀戀氀椀挀 漀渀 攀愀挀栀 漀昀 琀栀攀 䰀䔀䐀 猀椀最渀 洀漀搀甀氀攀猀

唀猀攀 䔀砀愀洀瀀氀攀猀ang  䄀吀䴀 匀礀猀琀攀洀猀ang  䠀伀吀 䰀愀渀攀猀 嘀愀爀椀愀戀氀攀 吀漀氀氀椀渀最ang  吀爀愀瘀攀氀 吀椀洀攀猀ang  倀愀爀欀椀渀最 匀礀猀琀攀洀猀ang  䄀爀琀攀爀椀愀氀 匀椀最渀猀

嘀 㜀ⴀ 㔀

匀椀最渀 吀礀瀀攀䘀唀䰀䰀 䌀伀䰀伀刀 匀䰀䤀䴀䰀䤀一䔀Ⰰ 䌀伀䰀伀刀䄀䐀伀 䐀伀吀

倀椀砀攀氀 倀椀琀挀栀  䴀愀琀爀椀砀 䴀䴀㐀㠀堀㤀㘀

䰀漀挀愀琀椀漀渀䌀䌀伀䰀伀刀䄀䐀伀 匀倀刀䤀一䜀匀Ⰰ 䌀伀

䘀攀愀琀甀爀攀猀ang  䠀椀最栀 搀攀渀猀椀琀礀 昀漀爀 攀砀挀攀氀氀攀渀琀 最爀愀瀀栀椀挀猀 愀渀搀 琀攀砀琀ang  䄀洀戀攀爀Ⰰ 䘀甀氀氀 䌀漀氀漀爀Ⰰ 漀爀 吀爀椀ⴀ䌀漀氀漀爀 搀椀猀瀀氀愀礀猀ang  䄀甀琀漀洀愀琀椀挀 椀渀琀攀渀猀椀琀礀 挀漀渀琀爀漀氀 漀昀 䰀䔀䐀猀ang  䐀椀猀瀀氀愀礀 琀攀砀琀Ⰰ 最爀愀瀀栀椀挀猀Ⰰ 愀渀搀 氀漀最漀猀ang  䘀甀氀氀礀 一䔀䴀䄀 吀匀ⴀ㐀 愀渀搀 一吀䌀䤀倀 挀漀洀瀀氀椀愀渀琀ang  䌀漀渀昀漀爀洀猀 琀漀 唀䰀 猀琀愀渀搀愀ang  䌀漀渀昀漀爀洀猀 琀漀 唀䰀 猀琀愀渀搀愀爀搀猀ang  匀愀昀攀氀礀 愀挀挀攀猀猀 猀椀最渀㬀 搀攀猀椀最渀攀搀 琀漀 愀氀氀漀眀 愀 猀椀渀最氀攀     琀攀挀栀渀椀挀椀愀渀 琀漀 攀愀猀椀氀礀 氀椀昀琀 琀栀攀 攀渀琀椀爀攀 昀愀挀攀 漀昀 琀栀攀  猀椀最渀        昀漀爀 昀愀猀琀Ⰰ 攀愀猀礀 愀挀挀攀猀猀 琀漀 愀氀氀 椀渀琀攀爀渀愀氀 挀漀洀瀀漀渀攀渀琀猀ang  䘀甀氀氀礀 眀攀氀搀攀搀 愀氀甀洀椀渀甀洀 攀渀挀氀漀猀甀爀攀猀ang  䄀瘀愀椀氀愀戀氀攀 椀渀 瘀愀爀椀漀甀猀 搀椀猀瀀氀愀礀 猀椀稀攀猀 愀渀搀 挀漀渀昀椀最甀爀愀琀椀漀渀猀ang  䈀愀挀欀攀搀 戀礀 漀瘀攀爀 㐀  礀攀愀爀猀 漀昀 䐀䴀匀 洀愀渀甀昀愀挀琀甀爀椀渀最     攀砀瀀攀爀椀攀渀挀攀 椀渀     攀砀瀀攀爀椀攀渀挀攀 椀渀 琀栀攀 唀匀䄀ang  䤀匀伀 㤀  㨀  㠀 挀攀爀琀椀昀椀攀搀 洀愀渀甀昀愀挀琀甀爀椀渀最

匀欀礀氀椀渀攀 倀爀漀搀甀挀琀猀 匀氀椀洀䰀椀渀攀 䐀䴀匀 漀昀昀攀爀 琀栀攀 昀氀攀砀椀戀椀氀椀琀礀 昀漀爀 挀漀洀洀甀渀椀挀愀琀椀渀最 挀爀椀琀椀挀愀氀 愀搀瘀椀猀漀爀椀攀猀 琀漀 洀漀琀漀爀椀猀琀猀 洀漀瘀椀渀最 昀爀漀洀 猀氀漀眀 琀漀 栀椀最栀 猀瀀攀攀搀猀Ⰰ 眀椀琀栀 愀 氀漀眀 瀀爀漀昀椀氀攀Ⰰ 氀椀最栀琀 眀攀椀最栀琀 栀漀甀猀椀渀最 䐀攀猀椀最渀攀搀 昀漀爀 漀瘀攀爀 琀栀攀 爀漀愀搀眀愀礀 漀爀 爀漀愀搀猀椀搀攀 洀漀甀渀琀猀Ⰰ 琀栀攀礀 愀爀攀 椀搀攀愀氀 昀漀爀 愀瀀瀀氀椀挀愀琀椀漀渀猀 眀栀攀渀 猀瀀愀挀攀Ⰰ 眀攀椀最栀琀Ⰰ 洀漀甀渀琀椀渀最Ⰰ 漀爀 愀挀挀攀猀猀 爀攀猀琀爀椀挀琀椀漀渀猀 愀爀攀 甀渀愀戀氀攀 琀漀 愀挀挀漀洀洀漀搀愀琀攀 氀愀爀最攀爀 䐀䴀匀 匀氀椀洀䰀椀渀攀 䐀䴀匀 挀漀洀攀 椀渀 愀 瘀愀爀椀攀琀礀 漀昀 挀漀渀昀椀最甀爀愀琀椀漀渀猀 琀漀 昀椀琀 愀渀礀 猀椀最渀愀最攀 愀瀀瀀氀椀挀愀琀椀漀渀

䰀䤀䘀吀ⴀ䘀䄀䌀䔀 䰀䔀䐀 䐀䴀匀䘀刀伀一吀 䄀䌀䌀䔀匀匀 匀䰀䤀䴀䰀䤀一䔀

匀䬀夀䰀䤀一䔀 倀刀伀䐀唀䌀吀匀 䤀一䌀 簀 㤀  䐀䔀䰀吀䄀 䐀刀 簀 䌀伀䰀伀刀䄀䐀伀 匀倀刀䤀一䜀匀Ⰰ 䌀伀 簀 㠀 㤀 眀眀眀猀欀礀氀椀渀攀瀀爀漀搀甀挀琀猀挀漀洀 簀 琀爀愀昀昀椀挀猀礀猀琀攀洀猀䀀猀欀礀氀椀渀攀瀀爀漀搀甀挀琀猀挀漀洀 簀 㜀㤀ⴀ㤀ⴀ㤀 㐀㘀

䰀䤀䘀吀ⴀ䘀䄀䌀䔀 䰀䔀䐀 䐀䴀匀䘀刀伀一吀 䄀䌀䌀䔀匀匀 匀䰀䤀䴀䰀䤀一䔀

匀䬀夀䰀䤀一䔀 倀刀伀䐀唀䌀吀匀 䤀一䌀 簀 㤀  䐀䔀䰀吀䄀 䐀刀 簀 䌀伀䰀伀刀䄀䐀伀 匀倀刀䤀一䜀匀Ⰰ 䌀伀 簀 㠀 㤀 眀眀眀猀欀礀氀椀渀攀瀀爀漀搀甀挀琀猀挀漀洀 簀 琀爀愀昀昀椀挀猀礀猀琀攀洀猀䀀猀欀礀氀椀渀攀瀀爀漀搀甀挀琀猀挀漀洀 簀 㜀㤀ⴀ㤀ⴀ㤀 㐀㘀

䰀䤀䘀吀ⴀ䘀䄀䌀䔀 䰀䔀䐀 䐀䴀匀䘀刀伀一吀 䄀䌀䌀䔀匀匀 匀䰀䤀䴀䰀䤀一䔀

匀䬀夀䰀䤀一䔀 倀刀伀䐀唀䌀吀匀 䤀一䌀 簀 㤀  䐀䔀䰀吀䄀 䐀刀 簀 䌀伀䰀伀刀䄀䐀伀 匀倀刀䤀一䜀匀Ⰰ 䌀伀 簀 㠀 㤀 眀眀眀猀欀礀氀椀渀攀瀀爀漀搀甀挀琀猀挀漀洀 簀 琀爀愀昀昀椀挀猀礀猀琀攀洀猀䀀猀欀礀氀椀渀攀瀀爀漀搀甀挀琀猀挀漀洀 簀 㜀㤀ⴀ㤀ⴀ㤀 㐀㘀

  吀䠀䔀 一唀䴀䈀䔀刀 伀䘀 䌀䠀䄀刀䄀䌀吀䔀刀匀 倀䔀刀 䰀䤀一䔀 䐀䔀倀䔀一䐀匀 唀倀伀一 吀䠀䔀 䘀伀一吀 䄀一䐀 䤀一吀䔀刀ⴀ䌀䠀䄀刀䄀䌀吀䔀刀 匀倀䄀䌀䤀一䜀 䘀伀刀 䴀伀刀䔀 䤀一䘀伀刀䴀䄀吀䤀伀一 匀䔀䔀 倀䄀䜀䔀 㐀   簀     吀䠀䔀 嘀䔀一吀䤀䰀䄀吀䤀伀一 伀倀吀䤀伀一匀 嘀䄀刀䤀䔀匀 吀䠀䔀 䐀䔀倀吀䠀 伀䘀 吀䠀䔀 匀䤀䜀一  吀䠀䔀匀䔀 匀䤀䜀一 䐀䔀倀吀䠀匀 䌀䄀一 刀䄀一䜀䔀 䘀刀伀䴀 㘀ᴠ 吀伀 ᴠ 䐀䔀倀䔀一䐀䤀一䜀 伀一 吀䠀䤀匀 嘀䔀一吀䤀䰀䄀吀䤀伀一 伀倀吀䤀伀一Ⰰ 䄀一䐀 䴀伀唀一吀䤀一䜀 䌀伀一䘀䤀䜀唀刀䄀吀䤀伀一  吀䠀䔀 嘀䄀刀䤀伀唀匀 嘀䔀一吀䤀䰀䄀吀䤀伀一 伀倀吀䤀伀一匀 䤀一䌀䰀唀䐀䔀㬀  一 㴀 一伀一ⴀ嘀䔀一吀䤀䰀䄀吀䔀䐀Ⰰ 嘀 㴀 匀吀䐀 嘀䔀一吀䤀䰀䄀吀䤀伀一Ⰰ 䄀一䐀 䄀 㴀 䄀䐀嘀 嘀䔀一吀䤀䰀䄀吀䤀伀一   簀     圀䔀䤀䜀䠀吀 䐀䔀倀䔀一䐀匀 唀倀伀一 匀䔀䰀䔀䌀吀䔀䐀 伀倀吀䤀伀一匀

䰀䤀䘀吀ⴀ䘀䄀䌀䔀 䰀䔀䐀 䐀䴀匀䘀刀伀一吀 䄀䌀䌀䔀匀匀 匀䰀䤀䴀䰀䤀一䔀

Sign Ref Name

Agency

Contact

ITS Sales Manager

Door Alarm

Pre-Installed Bolts

Sign housings are designed in accordance with AASHTO Standard Specifications for

Structural Supports for Highway Signs Luminaires and Traffic Signals ndash 6th Edition

for wind speeds of up to 140mph AASHTO group load combinations include total sign weight dead

load ice and wind loads and the design meets the fatigue requirements for truck-induced gusts Snow loading

is included in design loads for applicable geographical regions

Laptop Shelf and Document Holder - (Inside Sign Housing)

Exterior Finish (excluding sign face amp borders)

Sign Housing Properties

Fully Welded Aluminum Housing - Compliance with AWS Standards

Constructed of Marine Grade Aluminum amp Stainless Steel Hardware (5052-H32 for Housing Skin and 6061-T66063-T5 for Structural Framing Members)

1203 v304NTCIP Compliance

GeneralNEMA TS 4-2005 Conformance

KYNAR 500 ndash Flat Black Coating on Face Mask and Borders 30-year architectural grade coating guaranteed to not chip fade or peel for 20 years

Conformity with NEC standards amp Built to IPC-A-610D Class 2

ETL Listed for UL 48 and UL 50

Quality ControlISO 90012008 Certification for Design Manufacturing and Service

Pixel Pitch 18 (70mm)

SlimLine LED Variable Message Sign

ITS-Grade FeatureLook for Skyline Productsrsquo ITS Industry-First features indicated with this symbol

Job Information Model Number VMSLED-SN-1-18L-07x030-30C-I-ISC

Denver International Airport

Selected

OptionNotes

DIA Open Close Inserts LED Color

Option Selection - Data Sheet

Pixel LayoutTim Hershberger

RGB

Kevin Marsh Display Matrix Line Matrix

1 Lines of 7 X 30

3mm GE LEXAN XL10

Polycarbonate Glazing

6mm GE LEXAN XL10 - (Better protection from projectiles that can hit the sign face)

Silicon Conformal Coated PCBAs - Conforms to MIL-I-46058C Type SR amp IPC-CC-830

Natural Aluminum Finish

Front Access - Single lift face that allows a single technician to easily lift the entire face

for safe fast and easy access to all internal sign components

Aluminum Face Mask Over Polycarbonate Glazing with Apertures for Pixels

Face Lock - Ability to padlock

Sign Face Tilt and Mounting

Sign Housing Fixed at 0deg

Sun Shield

Painted Housing

Sign Housing Tilted at a Fixed 3deg

Adjustable Mounting Brackets - Tilt sign housing from 0 to 10deg in 1deg increments

ITS-Grade Solutions from the DMS Expertstrade

ITS-Grade Solutions from the DMS Expertstrade

ITS-Grade Solutions from the DMS Expertstrade

Skyline Project CO201510501

Published 10815 1036 AM

2903 Delta Drive bull Colorado Springs CO 80910 bull (800) 759-9046 Option 2

wwwSkylineProductscomPage 1 of 4Rev 02222015m

Circuit Breakers

Model 2070 ATC - Multiple-sourced transportation industry standard controller

(Keypad amp Display Built Into controller)

Power

Sign Controller Type

Intake Filter(s) - Automatic Changing Maintenance-Free Air Filtration System

Communication Line Protection

Controller

Qty 1

Internal Humidity Sensor

Two-Stage AC Surge with Feedback amp Automatic ShutdownIsolation

Qty 1

Ambient Air Temperature Sensor

Advanced Humidity Control System

Ventilation Filter Type

UPS - For Sign Controller and Modem

Sign Controller Location

Standard Protection

Environmental - Sign Housing

Selected

OptionNotes

- Keypad amp Display for Skyline Controller ndash Main Control Panel (MCP)

Two-Stage Dial-Up Comm Surge with Feedback amp Automatic ShutdownIsolation

GFCI Outlet(s) - NEMA 5-15R

Shielded Light Fixtures - Heavy-Duty

Interior Lighting Type - Activated with Door Switch

AC Power Protection

Beacons - Flashing Amber

In-Sign Controller (ISC)

Surge Protection

Ground-Mounted Sign Controller (GMC) - Located in Traffic Cabinet

Advanced - Cools LEDs First By Ducting Air Directly To the Sign Face (Same Control Methods as Standard Ventilation System)

Environmental Sensors

Non-Ventilated - Internal Natural-Convection Air Circulation

Basic - Over Temperature Protection Fan (Snap Disk Control)

Intake Filter(s) - Washable Electrostatic Filters Manually Changed

Standard - (Snap Disk Control Plus Controller Controlled)

Internal Temperature Sensor(s)

Exhaust Filter(s) - Washable Electrostatic Filters

ITS-Grade FeatureLook for Skyline Productsrsquo ITS Industry-First features indicated with this symbol

Positive-Pressure Ventilation Type

Solid-State Airflow Monitoring System

Heat Tape - Positioned uniformly along the sign face (Reduces Condensation Accumulation on Sign Face amp Protects LEDs from stagnateMoisture)

Back-Up Power Options

Fluorescent Lighting

Standard Protection

Incandescent Lighting

Battery Backup System - For Sign Controller Modem and LED Display

Skyline Controller

Skyline Project CO201510501

Published 10815 1036 AM

2903 Delta Drive bull Colorado Springs CO 80910 bull (800) 759-9046 Option 2

wwwSkylineProductscomPage 2 of 4Rev 02222015m

Standoffs on LEDs - Provides Superior LED Cooling amp Prevents Corrosion

Controller - Continued

48mm (1875) ndash Pixel Pitch

70mm (275) ndash Pixel Pitch

Auxiliary Control

32mm (125) ndash Pixel Pitch

Redundant Logic Power Supply

18-inch Characters ndash 5x7 Standard Font (Other fonts available)

Avago - AlInGaP 15deg LEDs (Red) InGaN 15deg LEDs (Blue Green)

18-inch Characters ndash 16x23 Font (Other fonts available)

Modem - (fiber optic cellular dial-up etc)

On-Site Labor Service

Lifetime Premium Priority Support

100-700 feet for 12-inch Characters

One-Year Limited Parts Return-to-Factory Warranty

Cabinet Support Board - Located in Traffic Cabinet

Notes

Display Modules Replaceable Without Tools

Full Color 24bit color ndash Provides excellent MUTCD color palette matching

Warranty and Telephone Technical Support

8-inch Characters ndash 8x11 Font

(Reduces light polution by focusing message directly at the roadway)

Lifetime Standard Support

Five-Year Limited Parts Return-to-Factory Warranty

LED Display and Electronics

Hardware Watchdog Timer

Avago - AlInGaP 30deg LEDs (Red) InGaN 30deg LEDs (Blue Green)

Keypad amp Display for Controller ndash Auxiliary Control Panel (ACP)

LED Type

Display Type (Color Scheme)

8-inch Characters ndash 5x7 Standard Font (Other fonts available)

20mm (0787) ndash Pixel Pitch

Thru-Hole LEDs w LED Pixel Protection amp Alignment Device

LED BrandModel

200-1200 feet for 18-inch Characters

One-Year Standard Support Package

SMT LEDs - Constructed with (4) feet that Align amp Support the LED

Amber 1bit Mono-Chrome - Excellent for simple text or graphic messages

50-450 feet for 8-inch Characters

Post-Warranty Telephone Technical Support

Uniform color and brightness

Legibility Distances

50-350 feet for 6-inch Characters

ITS-Grade FeatureLook for Skyline Productsrsquo ITS Industry-First features indicated with this symbol

Selected

Option

12-inch Characters ndash 5x7 Standard Font (Other fonts available)

12-inch Characters ndash 11x16 Font

6-inch Characters ndash 5x8 Font

Three-Year Limited Parts Return-to-Factory Warranty

Skyline Project CO201510501

Published 10815 1036 AM

2903 Delta Drive bull Colorado Springs CO 80910 bull (800) 759-9046 Option 2

wwwSkylineProductscomPage 3 of 4Rev 02222015m

LED Drive Current -

Traffic Cabinet

Cabinet Door Alarm(s)

Exterior Cabinet Finish

GFCI Outlet(s) - NEMA 5-15R

12400 cdm2 minimum white brightness

LED Display and Electronics - Continued

332334 Cabinet

High-Efficiency Power Supplies

Painted Cabinet

Natural Aluminum Finish

Interior Lighting - Activated via door switch

Cabinet Heater - Controlled via Thermostat

Internal Cabinet Humidity Sensor

336S Cabinet

Redundant Power Supply

Power Supply Sensors - For each power supply (Monitored by Controller Reported to Central)

ITS-Grade FeatureLook for Skyline Productsrsquo ITS Industry-First features indicated with this symbol

True Message Display Verification (Performed at same level as Pixel Test)

Locally Downloadable

LED Power Supply Options

Selected

Option

LEDs Driven Properly - ge 2400 Hz day and 100 Hz night

Cabinet Sensor(s)

Cabinet Mounting

Cabinet Environmental

Laptop Shelf and Document Holder - (Inside Traffic Cabinet)

Cabinet Type

Skyline Large Pole Cabinet

Color Level (Each LED color string - Red Green Blue)

Remotely Downloadable

Internal Cabinet Temperature Sensor

Operational Status Feedback of All Sensors

Other

Ground-Mounted - Pad Mounted

Pole-Mounted

Pixel Test

(Red less than 30mA Blue amp Green less than 15mA)

Display Design Brightness (Meets NEMA TS4-2005 Section 5)

Notes

Adjustable Brightness Table

Standard Cabinet Ventilation System

256 Brightness Levels

Skyline Project CO201510501

Published 10815 1036 AM

2903 Delta Drive bull Colorado Springs CO 80910 bull (800) 759-9046 Option 2

wwwSkylineProductscomPage 4 of 4Rev 02222015m

On signs so equipped04242012

System Block Diagram(In-Sign Standard Skyline Controller)

CommSurgeModem

EthernetSwitch

AC Surge

Load Center

12V Power Supply

Electrical Service

Communications Service

Load Center UPS

Power Supplies

AC Surge

Skyline Controller

Door Alarm

Radar

Heat Tape

Beacons

Voltage Sensors

Optical Sensors

Temp Sensors

Humidity Sensors

Power Supply Sensors

2

1

3

4

5

6 n

Display Board

Display Driver

CommSurge

To Additional Signs

Sign 1

Pole Cabinet

GFI

06052015

Electrical ServiceCommunications Service

Wiring Block Diagram(Skyline In-Sign Controller)

Pole Cabinet

120VAC (per sign)2 Wires plus Ground

20A Service(By Others)

120VAC2 Wires plus Ground

50A Service(By Others)

(By Others)

1 Cable (per sign)CAT5e

(By Others)

Sign

To

Additional Signs

Note These control cables carry Ethernet Signals and can not be greater then 100m If a distance greater then 100m is desired Fiber Optic Cable will be required If Fiber is required please notify Skyline

Products and additional costs will apply

Contents of Submittal

224

ACTUAL SIZE

ACTUAL SIZE

ACTUAL SIZE

ACTUAL SIZE

ACTUAL SIZE

Dimensions in millimeters (inch) unless otherwise stated

K3 Draw LatchRotary middot Small

Lift and Turn operation bullConsistent pull-up bull

Material and FinishStainless steel or steel zinc plated

Installation NotesInstall assembly with Oslash 3 (125)rivets or M3 (No 4) screws (not supplied)

NotesSpring loaded Ideal for applications where shock and vibration occur Compensates up to 4 (156) for mounting hole irregularities panel variations and gasket set

Part NumberSee table

Order latch and keeper separately

38 (150)

52plusmn08(208plusmn03)

Open

465plusmn08(183plusmn03)

Closed

24 (94)

15(58)33

(129)

39(152)

2 (09)

175(69)

21(81)13

(50)

37(144)

Keeper(shown engaged)

Riveted Spring Loaded

Padlockable Kick-Out Spring

38 (150)

53plusmn08(207plusmn03)

Open

46plusmn08(182plusmn03)

Closed

24 (94)

15(58 )33

(129)

39(152)

2(09)

175(69)

Keeper(shown engaged)

21(81)13

(50)

37(144)

49 (193)

175 (69)

2(09)

39(153)

95(38)

24 (94)

58plusmn08(227plusmn03)

Open

51plusmn08(202plusmn03)

Closed

24(94)44 (175)

38 (150)

Oslash

21 (81)13(50)

37 (144)

Keeper(shown engaged)

38 (150)

52plusmn08(208plusmn03)

Open

465plusmn08(183plusmn03)

Closed

24 (94)

15(58 )

175 (69)

15deg

14(53)

Kick-out spring lifts latch when open for clearance of keeper

Optionalkeeper plate

21(81)

13(50)

37 (144)

Internalkick-out

springshown

24(938)12

(47)

27(1063)

19 (750)

33 (130)(4 places)

Oslash

Paneledges

21(81)13

(50)

37(144)

Keeper

MaterialPart Number

Riveted Spring Loaded Padlockable Kick-Out Spring Keeper

Steel K3-1625-07 K3-1735-07 K3-2403-07 K3-1887-07 K3-0334-07Stainless Steel K3-1625-52 K3-1735-52 K3-2403-52 K3-1887-52 K3-0334-52

wwwsouthcocomK3

barnja
Rectangle
barnja
Rectangle

NELSONtrade TYPE LT SELF-REGULATING HEATER CABLE

SPECIFICATIONAPPLICATION INFORMATION

LT3-CB

LT5-CB

LT8-CB LT10-CB

LT23-CB

LT25-CB

LT28-CB LT210-CB

bull Optional Overjacket bull Standard Metal Braid

bull Stranded Plated Copper Conductors

bull Self-Regulating Conductive bull Bonded Inner Thermoplastic Jacket bull Outer Thermoplastic Elastomer Jacket

Description Nelson Type LT self-regulating heater

cable is a parallel circuit electric heater strip An irradiation cross-linked conductive polymer core material is extruded over the multi-stranded tin-plated 16-gauge copper bus wires The conductive core material increases or decreases its heat output in response

to temperature changes Two jackets provide extra dielectric strength moisture resistance and protection from impact and abrasion damage The inner thermoplastic jacket is extruded over and bonded to the core material A thermoplastic elastomer outer jacket is then extruded over the inner jacket

A stranded tinned copper metal braid is supplied on all heaters An optional overjacket (fluoropolymer or modified polyolefin) can be specified when the heater cable is to be installed in wet or corrosive environments

Principle of Operation The parallel bus wires apply voltage

along the entire length of the heater cable The conductive core provides an infinite number of parallel conductive paths permitting the cable to be cut to any length in the field with no dead or cold zones developing The heater cable derives its self-regulating characteristic from the inherent properties of the conductive core material As the core

material temperature increases the number of conductive paths in the core material decrease automatically decreasing the heat output As the temperature decreases the number of conductive paths increase causing the heat output to increase This occurs at every point along the length of the cable adjusting the power output to the varying conditions along the pipe

The self-regulating effect allows the cable to be overlapped without creating hot spots or burnout As the cable self-regulates its heat output it provides for the efficient use of electric power producing heat only when and where it is needed and also limiting the maximum sheath temperature

Application Nelsons Type LT self-regulating heater

cable is ideal for use in maintaining fluid flow under low ambient conditions Freeze protection and low watt density process temperature systems such as product pipelines fire protection process water dust suppression systems lube oil condensate return hot water and structure anti-icing are typical applications for this product

The base product is supplied with a tinned copper metal braid that may be used in both general applications and in dry non-corrosive hazardous (classified) areas It is also used to provide a conductive ground path when cable is installed on non-conductive surfaces such as plastic or painted pipe

Options (Delete -CB and add) -JT A tinned copper metal braid with a

modified polyolefin overjacket is available for use when the heater cable is exposed to aqueous solutions of inorganic chemicals (phosphate dilute acids chlorides bases and carbonites) It is also recommended where mechanical abuse is a problem

-J A tinned copper metal braid with a fluoropolymer overjacket is available for use when the heater is available for use when the heater cable is exposed to excessive moisture organic chemicals solvents etc in hazardous (classified) areas and ordinary areas

D1- Approved for use in Class I Division 1 Groups B C and D Class II Division 1 Groups E F and G Class III hazardous areas D1 heating cable requires the use of HASK series connection kits

RichardYount
Rectangle

NELSONtrade TYPE LT SPECIFICATIONAPPLICATION INFORMATION SELF-REGULATING HEATER CABLE

Performance and Rating Data

Catalog Number

Service Voltage

Maximum Length

Maximum Maintenance Temperature

Maximum Intermittent Exposure

T-Rating

LT3 120 325 150degF (65degC) 185degF (85degC) T6 LT23 240 650 150degF (65degC) 185degF (85degC) T6 LT5 120 270 150degF (65degC) 185degF (85degC) T6 LT25 240 540 150degF (65degC) 185degF (85degC) T6 LT8 120 210 150degF (65degC) 185degF (85degC) T5

LT28 240 420 150degF (65degC) 185degF (85degC) T5 LT10 120 180 150degF (65degC) 185degF (85degC) T5 LT210 240 360 150degF (65degC) 185degF (85degC) T5

Electrical equipment T-rating codes define the maximum surface temperature that equipment will reach It is used in hazardous (classified) area applications

Circuit Breaker Selection

Max Length (Feet) Vs Circuit Breaker Size

Start-Up 120 Volt 240 Volt

WattsFt Temp 15A 20A 30A 40A 15A 20A 30A 40A 3 50degF (10degC) 325 650 0degF (-18degC) 230 305 325 460 620 650 -20degF (-29degC) 205 275 325 410 550 650 5 50degF (10degC) 225 270 460 540 0degF (-18degC) 155 205 270 310 415 540 -20degF (-29degC) 135 180 270 275 370 540 8 50degF (10degC) 145 195 210 295 390 420 0degF (-18degC) 100 130 195 210 200 265 395 420 -20degF (-29degC) 90 115 175 210 175 235 350 420

10 50degF (10degC) 115 150 180 230 305 360 0degF (-18degC) 85 110 155 180 165 220 325 360 -20degF (-29degC) 75 100 145 180 150 195 290 360

NOTES 1 Circuit breakers are sized per national electrical codes

2 When using 240 volt product at 208 220 or 277 volts use the circuit adjustment factors shown in the Voltage Adjustment Table

3 When using 2 or more heater cables of different wattage ratings in parallel on a single circuit breaker use the 15A

column amperage of 15 amps divide it by the maximum footage to arrive at an ampsfoot figure for each cable You can then calculate circuit breaker sizes for these combination loads These ampsfoot factors include the 125 sizing factor

4 National electrical codes require ground-fault equipment protection for each branch circuit supplying electric

heating equipment Exceptions to this requirement can be found in the 2002 NEC 5 Heater cables with D1 optional construction require the use of ground fault interrupterground leakage device with

a trip setting no greater than 30mA

RichardYount
Rectangle

NELSONtrade TYPE LT SELF-REGULATING HEATER CABLE

SPECIFICATIONAPPLICATION INFORMATION

Power Output Rating

(-1) (10) (21) (32) (43) (54) (65)

TEMPERATURE DEGREES F (C) A LT3 B LT5 C LT8 D LT10 LT23 LT25 LT28 LT210

WATTS PER FOOT x 328 = WATTS PER METER PIPE TEMPERATURE degF CONVERSION TO degC = 59 (degF - 32)

RichardYount
Rectangle

NELSONtrade TYPE LT SELF-REGULATING HEATER CABLE

SPECIFICATIONAPPLICATION INFORMATION

Catalog Numbers Standard Feature Suffix

BASIC CATALOG NUMBERS -CB Tinned Copper Braid Voltage Watts Per Foot

Optional Features Suffix 3 5 8 10 120 VAC LT3 LT5 LT8 LT10

-J Tinned Copper Braid and Fluoropolymer Overjacket 240 VAC LT23 LT25 LT28 LT210 -JT Tinned Copper Braid and Modified Polyolefin Overjacket D1- Division 1 approved

Voltage Adjustment Use of Self-Regulating heater products at other than rated voltages require minor adjustments in power and maximum circuit lengths

ADJUSTMENT MULTIPLIER 208 VAC 220 VAC 277 VAC Absolute

Product Power Length Power Length Power Length Max Length LT23 76 93 85 96 127 107 650 ft LT25 79 93 87 96 124 107 540 ft LT28 84 93 90 96 119 108 420 ft

LT210 86 93 92 96 116 109 360 ft

Approvals FM CSA UL Ordinary Locations - Ordinary Locations - Ordinary Locations - (-CB -J or -JT options) (-CB -J or -JT options) (-CB -J or -JT options) Hazardous (Classified) Hazardous (Classified) Hazardous (Classified) Locations Locations Locations (-CB -J or -JT options) (-CB -J or -JT options) (-CB -J or -JT options) Class I Division 2 Class I Division 2 Class I Division 2 Groups B C D Groups B C D Groups A B C D Class II Division 2 Class II Division 2 Class II Division 2 Groups G Groups E F G Groups F G Class III Division 2 Class III Division 2 Class III Division 2 (-J option) (-J option) (-J option) Class I Zone 1 Class 1 Division 1 Class I Zone 1 and 2 Group IIC Groups B C D Group IIC (D1 option) Class II Division 1 (D1 option) Class I Division 1 Groups E F G Class I Division 1

Groups B C D Class I Zone 1 Groups B C D Group IIB + H2 Class II Division 1 Zone 1 Ex e II T6 (T5) Groups E F G Class III

Accessories bull Connection Kits for Power Connection Tee Splice Splices and End Seals (Nelson PLT and ALT Series) bull Thermostatic Controls (Nelson TA TH TE and HC Series) bull Junction Boxes Tapes and Warning Signs bull Custom Control Monitoring and Power Panels bull Division 1 Connection Kits for Power Connection Tee Splice Splice and End Connection (Nelson HASK Series) bull Zone 1 Connection Kits for Power Connection Tee Splice Splice and End Connection (Nelson Z1-PLT and Z1-ALT Series)

Nelson Heat Tracing Systems products are supplied with a limited warranty Complete Terms and Conditions may be found on Nelsons website at wwwnelsonheaterscom

NELSON HEAT TRACING SYSTEMS bull PO BOX 726 bull TULSA OK 74101 bull 918-627-5530 bull FAX 918-641-7336 bull wwwnelsonheaterscom 316-SA-001 copy 2006 Nelson Heat Tracing Systems October 2006

RichardYount
Rectangle

GFCI Personnel Protection DevicesGFCI Personnel Protection DevicesHospital Grade GFCI Receptacles mdash Back and Side Wired15 AMP 125V at Receptacle 20 AMP 125V Feed-ThroughDESCRIPTION CAT NO COLOR NEMA CONFIG

Basic Cat No Denotes Brown

Duplex Receptacle with LED Indicator Light 6598-HG I W GY R

20 AMP 125V at Receptacle and Feed-ThroughDESCRIPTION CAT NO COLOR NEMA CONFIG

Basic Cat No Denotes Brown

Duplex Receptacle with LED Indicator Light 6898-HG I W GY R

Commercial Grade GFCI Receptacles mdash Back and Side Wired15 AMP 125V at Receptacle 20 AMP 125V Feed-Through

DESCRIPTION CAT NO COLOR NEMA CONFIGBasic Cat No Denotes Brown

No Indicator Light 6599 I W GY E A

Duplex Receptacle with LED Indicator Light 6598 I W

With 41frasl2 Leads 6599-L I W

Buttons match face color 6599-A I W A

20 AMP 125V at Receptacle and Feed-ThroughDESCRIPTION CAT NO COLOR NEMA CONFIG

Basic Cat No Denotes Brown

No Indicator Light 6899 I W GY

Duplex Receptacle with LED 6898 I WIndicator Light

Buttons match face color 6899-A I W A

Switch-Rated GFCI - Back and Side Wired 20 AMP 125V Switch-RatedSwitch Rating 15 HP 120VDESCRIPTION CAT NO COLOR

Basic Cat No Denotes Brown

Blank Face GFCI No Indicator Light 6490 I W E

Combination Switch GFCI Outlet mdash Side WiredSwitch 1000W 125V AC Outlet 15 AMP 125V Feed-Through 20AMP 125VDESCRIPTION CAT NO COLOR

Basic Cat No Denotes Brown

Single-Pole Switch amp GFCI Protected Outlet 5299 I W

All devices are UL Listed Also CSA Certified except where indicated by

6599-W

5299-W

SPECIFICATIONS amp FEATURESReceptaclesbull Trip threshold meets or exceeds UL

requirements for tripping timebull Impact-resistant thermoplastic cover and bodybull Silver alloy contactsbull Compatible with all Decora devices supplied

with Decora wallplate available in selectedDecora colors

bull Terminals accept up to No12 solid or stranded wire

Combination SwitchGFCIbull Ideal for kitchens bathrooms modular kitchen

units bathroom cabinet fixtures lamp cabinetfixtures and applications where combinationdevices are used

TESTING amp CODE COMPLIANCEbull UL Standard 943 Class A (GFCI) and 498

(receptacles)bull UL Listed (File 48380)bull Meets ANSI C73 NEMA WD-1 require-

ments for duplex receptaclesbull CSA Certified (LR-57811)bull Backed by a Limited Two-Year Warranty

COLORBasic Cat Nos shown above denote Brown color Forother color selections add the suffix to catalog numberas follows Ivory (-I) White (-W) Gray (-GY) Red (-R)Black (-E) Almond (-A)

MATERIAL CHARACTERISTICSFlammability Rated V2Operating Temperature -30degF (-35degC) to 151degF (66degC)

421

(10

69

mm

)

170 (432 mm)

130 (330 mm)

113

(286 mm)143

(362 mm)

270

(68

6 m

m)

COMMERCIAL GRADE GFCI RECEPTACLECat No 6599

RESET

TEST

270

(68

5 m

m)

112 (317 mm)

153 (388 mm)

COMBINATION SWITCH GFCI OUTLETCat No 5299

5-15RG

W

5-15RG

W

5-20RG

W

5-20RG

W

F1 To learn more about Levitonrsquos outstanding offering of devices visit our Website at wwwlevitoncom Building a Connected World

RussellHenry
Rectangle

RigidIMC Conduit FittingsTampB Catalog Number

H100-TBUPC Number 78621089863Status ActiveDescription

1 in Zinc Hub Connector with thermoplastic insulating throat sealing ring-Nitrile (BUNA-N) For use with RigidIMC ConduitApplication

Suitable for hazardous locations use in Class I Di-

vision 2 Class II Division 1amp2 Class III Division 1

amp 2 per NEC 501-4(b) 502-4 (a) and 503-3 (a)

Suitable for hazardous locations use in Class II

Groups E F G amp Class III locations per CEC 18-

202 18-252 18-302 18-352

General

Trade Size (inches) 1

Material Zinc

Dimension Information

Dimension A (inches) 2

Dimension B (inches) 1 1316

Dimension C (inches) 1 116

Dimension D (inches) 14

Dimension E (inches) 1

Specifications

3dmodel Available on Website

Packaging

TampB Inner Pack 5

Package in Units 25

TampB Sold in UOM Each

TampB Weight Per UOM 39 lbs per 100

Application Support

Spacing Chart Available on Website

Certifications

RoHS Compliance Yes

Certifications

File Nbr

E 23018

For further technical assistance please contact us

Thomas amp Betts - USA8155 TampB BlvdMemphis TN 38125wwwtnbcom

TampB Technical SupportMS 3B-508155 TampB BlvdMemphis TN 38125

Hours 7AM - 6PM CDTMonday-FridayPhone (888) 862-3289Fax (901) 252-1321Emailtechsupporttnbcom

Skyline Controller - Headless Cut Sheet - Revised 073015 Page 1 of 2

Skyline Controller - Headless

The Skyline Controller consists of an IP addressable NTICP compliant Controller The Skyline Controller is equipped with

all the necessary equipment to run an NTCIP compliant Variable Message Signs of virtually any type or configuration The

Controller is also equipped with other essential features required by various industry standards and DOTs alike

The Skyline Controller is structured around an environmentally hardened Linux-based controller which is fully NTCIP

compliant The Controller also has the following features

NTCIP is natively supported (Protocol converter or translator devices are not required)

Contains memory for storing Changeable amp Permanent messages Graphics Fonts and other necessary files for

controller operation

Contains DMS-specific control firmware (embedded software) that monitors internalexternal sensors (internal temp

ambient temp humidity power supplies battery voltage etc) displaypixel status amp errors communication inputs and

controls the sign display and environmentals as directed by external NTCIP compliant control software

Utilization of a powerful Linux based Central Processing Unit

An Integrated terminal connection

Two (2) NTCIP-compliant RS232 communication ports

One (1) NTCIP-compliant Ethernet port with RJ45 connector

Compatible with an external Hayes-compatible modem or other communications equipment

Integrate Hardware watchdog circuit that provides automatic reset of controller and communications devices

Operating temp range of -40deg to 74deg C (-40deg to 165deg F) and meets applicable NEMA TS2 and TS4 Standards

The user interface is provided via laptop computer to perform the following functions that include

Navigating the controllerrsquos menu subsystem

Displaypixel diagnostics

Activation of messages stored in memory (Permanent amp Changeable)

Configuring communications port settings and NTCIP options

lsquoPowerrsquo Switch and Indicator used to switch main power on to the controller

lsquoLocalRemotersquo Selection used to place the controller in ldquolocal mode

Reset functionality used to restart the controller andor sign(s)

debode
Text Box

Skyline Controller - Headless Cut Sheet - Revised 073015 Page 2 of 2

The Skyline Controllerrsquos NTCIP Remote Interface Ethernet port utilizes a 10100 Ethernet RJ45 Jack that supports the

UDP network protocol In addition the Controller also contains an NTCIP Local Interface connection that is operated

via a laptop computer Some additional functionality that this interface provides are

An Integrated terminal connection

Remote firmware updates

Compliance with the various industry standards listed here

NTCIP o 1101 - Simple Transportation Management Framework (STMF)

o 1102 - Octet Encoding Rules (OER) Base Protocol

o 1103 - Transportation Management Protocols

o 1201 - Global Object (GO) Definitions

o 1203 - Object Definitions for Dynamic Message Signs

o 2001 - Class B Profile

o 2104 - Ethernet Subnetwork Profile

o 2201 - Transportation Transport Profile

o 2202 - Internet (TCPIP and UDPIP) Transport Profile

o 2301 - Simple Transportation Management Framework (STMF) Application Profile

Conformance Level 1

NEMA TS2 ndash where applicable

o Section 2 ndash Environmental Requirements

NEMA TS4 ndash where applicable

o Section 2 ndash Environmental Requirements

o Section 4 ndash Controller To Sign Interface

o Section 8 ndash Electronics and Electrical

o Section 9 ndash Performance Monitoring

o Section 10 ndash Power Requirements

UL48 ndash Standard for Electric Signs

UL50 ndash Standard for Enclosures for Electrical Equipment

IPC-CC-830 ndash For Silicon Conformal Coating

IPC-A-610C Class 2 Acceptability of Electronic Assemblies

ANSIIPC-7711 Rework of Electronic Assemblies

ANSIIPC-7721 Rework and Modification of Printed Boards and Electronic Assemblies

TThhee ZZoonneeBBaarrrriieerr SSeerriieess is a uniquelymodular data and signal line protectionsystem for 24V 4-20mA current loopand Industrial Ethernet applications Byproviding an effective barrier betweenuncontrolled transient environments andyour valuable electronic systems theZoneBarrier Series protects you fromcostly system down time and equipmentfailure

TThhee ssoopphhiissttiiccaatteedd hhyybbrriidd cciirrccuuiittrryyemployed by the ZoneBarrier Seriesprotects your equipment withoutimpeding normal operation ZoneBarrierprotection components comprise acombination of high energy GasDischarge Tubes with ultra fast diodesand Silicon Avalanche Diodes Thiscombination of high quality surgeprotection components gives theZoneBarrier Series its characteristic lowlet-through voltage and high 10kA surgecurrent capacity which provides excellentprotection ZoneBarrier devices haveRJ45 terminal strip or pluggableterminal strip connectors

DDeessiiggnneedd ffoorr mmuullttii--lloooopp oorr ssiinnggllee ccoonnttrroolllloooopp aapppplliiccaattiioonnss the ZoneBarrier Seriesoffers a flexible surge protection solutionthat is capable of growing with yourrequirements A ZoneBarrier module canbe used as a stand-alone device or as abuilding block in a surge protectionsolution as simple or as complex as yourrequirements now and in the future

OOnnee ssiimmppllee mmaannuuaall ooppeerraattiioonn clampsmodules securely onto DIN rail an actionthat also automatically provides theessential high-integrity groundconnection Standard lsquoTop-hatrsquo (T-section)DIN rail is generally suitable for mountingZoneBarrier Series modules Where anumber of ZoneBarrier Series modulesare mounted on one rail any that areincorrectly mounted (and therefore notsecurely grounded) are very obviousand can easily be remountedcorrectly The ZoneBarrierSeries also has twomounting feet ateither end of theu n i t

enabling mounting to a flat surface suchas a cabinet wall

ZZoonneeBBaarrrriieerr ddaattaa aanndd ssiiggnnaall ddeevviicceess aarreetteesstteedd ttoo IIEECC 6611000000--44--55 and CCITT K17Industrial Ethernet compatible versionsare also UL Certified Cat5 and UL 497BListed ZoneBarriers come complete witha full 10 year product warranty

AAddddiittiioonnaall pprrootteeccttiioonn should be providedfor other systems which may be inter-connected eg power feeds telephonewiring etc other units are available forthis purpose

Data Protection

Protects sensitive IO ports against induced surgesand transients

ZoneBarrier

FFoorr 2244VV 44--2200mmAA ccuurrrreenntt lloooopp aapppplliiccaattiioonnss

IInndduussttrriiaall EEtthheerrnneett ccoommppaattiibbllee vveerrssiioonnssUULL CCeerrttiiffiieedd CCaatt55

TThhrreeee ssttaaggee pprrootteeccttiioonn iinncclluuddiinngg GGaass DDiisscchhaarrggee TTuubbee aanndd SSiilliiccoonn AAvvaallaanncchhee DDiiooddee tteecchhnnoollooggyy

TTeesstteedd ttoo IIEECC 6611000000--44--55 aanndd CCCCIITTTT KK1177

1100 yyeeaarr pprroodduucctt wwaarrrraannttyy

CCoouunnttrryy SSttaannddaarrddAAuutthhoorriittyy AApppprroovveedd ffoorr PPrroodduucctt

United States amp UL 497B Listed Networks 24540Canada UL Certified TIAEIA 568-A Cat5

SSppeecciiffiiccaattiioonn

903-1

08 R

ev A

06

08

06

All figures typical at 77degF (25degC) unless otherwise stated

MMaaxxiimmuumm llooaadd ccuurrrreenntt05 Amps

MMaaxxiimmuumm ssuurrggee ccuurrrreenntt4-20mA versions 10kA100Base-T versions8kA (1kA per line)

MMaaxxiimmuumm lleeaakkaaggee ccuurrrreenntt5microA at working voltage (4-20mA versions)

MMaaxxiimmuumm iinn lliinnee rreessiissttaanncceelt 5 ohms

BBaannddwwiiddtthh4-20mA versions 05 MHz100Base-T versions155 MHz

AAmmbbiieenntt tteemmppeerraattuurree lliimmiittssndash40degF to +185degF (working)ndash40degC to +85degC (working)

HHuummiiddiittyy95 RH (non-condensing)

CCaassiinnggMolded plastic

WWeeiigghhtt28oz (008Kg)

DDiimmeennssiioonnssSee figure 1

EEMMCC ccoommpplliiaanncceeBS EN 60950 1992BS EN 61000-6-2 1999

IInnssttaallllaattiioonn

All ZoneBarrier modules are installed in-lineand are identified with ldquoProtectedrdquo andldquoUnprotectedrdquo for fail-safe installation

DDIINN rraaiill mmoouunnttiinngg ((ffiigguurree 22))ZoneBarrier modules can be mounted on anystandard T-section DIN rail or on the optional19rdquo DIN rail assembly To attach theZoneBarrier module to the DIN rail simplylocate the DIN rail foot of the module over onedge of the DIN rail and then securely pushthe ZoneBarrier onto the DIN rail Note theDIN rail must be properly grounded

SSttaanndd--aalloonnee iinnssttaallllaattiioonn ((ffiigguurree 33))To install a ZoneBarrier module as a stand-alone protector attach an ground lead to thesupplied ring terminal and secure this withthe self tapping screw provided to the baseof the unit Using screws (or bolts) mount themodule on any flat surface

TToo oorrddeerr ssppeecciiffyy -- Model number as per specification tableabove

MMoouunnttiinngg ooppttiioonnss

2211660055 5rdquo DIN rail for up to 4 ZoneBarriers

2211664499 175rdquo DIN rail for up to 16 ZoneBarriers

2244550000 19rdquo DIN rail (with mounting brackets) for up to 32 ZoneBarriers

Note In accordance with our policy of continuousimprovement we reserve the right to change the productrsquosspecification without notice

FFiigguurree 22 DIN rail installation FFiigguurree 33 Stand alone installation

FFiigguurree 11 Dimensions

AApppprroovvaallss

MMooddeell TTyyppee LLiinneess WWoorrkkiinngg LLiimmiittiinngg MMaaxxiimmuumm CCoonnnneeccttoorrssvvoollttaaggee vvoollttaaggee ccoonnttiinnuuoouuss

ooppeerraattiinnggvvoollttaaggee

((VV)) ((VV)) ((VV))

24536 4-20mA 4 plus shield 24 30 30 Terminal strip24539 4-20mA 2 plus shield 24 30 30 Pluggable terminal strip24542 4-20mA 6 24 30 30 Pluggable terminal strip24547 4-20mA 4 plus 2 shields 24 30 30 Pluggable terminal strip24540 100Base-T 8 5 10 NA RJ4524550 100Base-T 2 x 4 5 10 NA 2 x RJ4524551 100Base-T 8 5 10 NA RJ45 110 Block

Suitable for Cat5 (8 wire) applications 2KV 1250 1kA 820

AAttllaannttiicc SScciieennttiiffiicc CCoorrppoorraattiioonn4300 Fortune Place Suite A W Melbourne FL 32904 USATel +1 800-544-4737 +1 321-725-8000 Fax +1 321-727-0736E-mail salesatlanticscientificcom wwwascsurgecom

AA mmeemmbbeerr ooff tthhee MMTTLL IInnssttrruummeennttss GGrroouupp ppllcc

casstr
Rectangle

wwwantairacom

Antaira Technologies - Toll-Free (877) 229-3665 - Phone (714) 671-9000 - FAX (714) 671-9944 - e-Mail infoantairacom - Website httpwwwantairacom

140

94

127

30

65

58

268

47

16

116

6

16

385

50 52

Lanolinx LNX-500A800A58-Port 10100BaseTX Slim Industrial Switch

wwwantairacom

Toll-Free (877) 229-3665Phone (714) 671-9000FAX (714) 671-9944

e-Mail infoantairacomWebsite httpwwwantairacom

Reverse Polarity Protection Present

Overload Current Protection Present

Mechanical Casing IP30 Metal Case Dimension (W x H x D) 30 x 140 x 95 mm (118 x 551 x 374 in) Installation DIN-RailWall Mountable

Weight Unit Weight 1 lbs Shipping Weight 15 lbs

Operation Temperature Standard -10deg C to 70deg C (14deg F to 158deg F) Wide Operating Temperature -40deg to 80deg C (-40deg to 176deg F)

Operation Humidity 5 to 95 (Non-condensing)

Storage Temperature -40deg C to 85deg C

EMI FCC Class A CE EN6100-4-2EN6100-4-3EN6100-4-4EN6100-4-5EN6100-4-6 EN6100-4-8EN6100-4-11EN6100-4-12EN6100-6-2EN6100-6-4

Safety ULcUL Class I Division 2 CE EN60950-1

Stability Testing Shock IEC60068-2-27 Free Fall IEC60068-2-32 Vibration IEC60068-2-6

Warranty 5-Year Warranty

LNX-500A 5-Port 10100BaseTX Slim Industrial Ethernet SwitchLNX-500A-T 5-Port 10100BaseTX Slim Industrial Ethernet Switch Wide Operating TemperatureLNX-800A 8-Port 10100BaseTX Slim Industrial Ethernet SwitchLNX-800A-T 8-Port 10100BaseTX Slim Industrial Ethernet Switch Wide Operating Temperature

DR-4524 45W 24VDC Industrial DIN Rail Power SupplyDR-75-24 75W 24VDC Industrial DIN Rail Power SupplyDR-120-24 120W 24VDC Industrial DIN Rail Power Supply

Standard IEEE 8023 10BaseT Ethernet IEEE 8023u 100BaseTX Fast Ethernet IEEE 8023x Flow Control and Back-Pressure

Protocol CSMACD

Switch Architecture Store and Forward

Transfer Rate 14880pps for Ethernet Port 148800pps for Fast Ethernet Port

MAC Address 2K MAC Address Table

Memory Buffer LNX-500A 384 Kbits LNX-800A 448 Kbits

LED Unit Power 1 Power 2 Fault Port LinkActivity Full-DuplexCollision

Connector LNX-500A 5 x 10100TX RJ-45 with Auto MDIMDI-X Function LNX-800A 8 x 10100TX RJ-45 with Auto MDIMDI-X Function

Network Cable 10BaseT 2-pair UTPSTP Cat 3 4 5 cable EIATIA-568 100-ohm (100m) 100BaseTX 2-pair UTPSTP Cat 5 cable EIATIA-568 100-ohm (100m)

Back-Plane LNX-500A 10 Gbps LNX-800A 16 Gbps

Packet Throughput Ability LNX-500A 149Mpps 64bytes LNX-800A 238Mpps 64bytes

Power Supply DC 12 ~ 48V Redundant Power with Polarity Reverse Protect Function and Removable Terminal Block

Power Consumption LNX-500A 293 Watts LNX-800A 471 Watts

technical datasheet

wwwmtl-instcom enquirymtl-instcom

are highly reliable dual-redundant varistor networks ensuring your site is never unprotected Fully automatic in operation ZoneDefender PRO reacts immediately clamping voltage surges without causing undue leakage losses under normal operation No operator intervention is required ZoneDefender PRO resets automatically and is maintenance free

Suitable for all AC power applications ZoneDefender PRO devices provide protection for AC power supplies with no restriction to the amount of load current

Thermal fusing is incorporated into each ZoneDefender PRO as an additional safety feature Short circuit protection with 200kA AIC rating is also supplied as standard for added peace of mind

ZoneDefender PRO offers an LED status indication allowing each varistor network to be continually monitored and indicated by LEDs on the front panel of the device In addition remote monitoring is enabled by the unitrsquos remote indication contacts

Installation is simple - the ZoneDefender PRO devices can be easily surface or nipple mounted

The ZoneDefender PRO Series is UL 1449 3rd Edition Listed and boasts an unrivaled 10 year lsquono questions askedrsquo manufacturers product warranty ZoneDefender PRO devices also exceed the requirements of ANSIIEEE C6245 and ANSIIEEE C6241

The ZoneDefender PRO Series is a versatile high performance surge protector designed for use in a wide variety of industrial institutional and commercial applications The ZoneDefender PRO is the most compact powerful feature-rich surge protector on the market today State-of-the-art circuitry protects equipment from high frequency noise as well as from damaging electrical transients and high-energy disturbances In addition the ZoneDefender PRO Series offers cost-effective high capacity protection along with application versatility features which make the Series the ultimate surge protection solution

ZoneDefender PRO units provide protection between Line to Neutral Line to Ground Line to Line and Neutral to Ground Utilizing Metal Oxide Varistor (MOV) technology the ZoneDefender PROrsquos protection circuits

ZoneDefender Pro SeriesThe most compact powerful feature-rich AC surge protector available

bull 80kA100kAamp120kAsurge-currentratingperphase

bull Includeshigh-performanceEMIRFIfiltering

bull LEDstatusindicationviasolidstatediagnosticsplusremoteindicationcontacts

bull Built-inaudiblealarm

bull Thermalandshortcircuitfusing

bull Shortcircuitcurrentrating200kAIC

bull UL14493rdEditionListed

bull 10yearproductwarranty

901-104RevB160811

EUROPE (EMEA) +44 (0)1582 723633 THE AMERICAS +1 800 835 7075 ASIA-PACIFIC +65 6 487 7887

enquirymtl-instcom csinfomtl-instcom salesmtlsingcomsg 901-104 RevB 160811

The given data is only intended as a product description and should not be regarded as a legal warranty of properties or guarantee In the interest of further technical developments we reserve the right to make design changes

SPECIFICATIONMaximum surge current (Imax)

80kA 100kA amp 120kA (820micros)Maximum continuous operating voltage

120240 versions - 140Vac270VacLines protected AC

L-N L-G L-L N-GDuty cycle performance (820micros)

Rated 1 impulse10000A gt6500 Impulses100A infinite

Long duration current pulse (101000micros) capability

3600A (tested)Frequency range

47Hz to 63HzAmbient temperature limits

ndash40degF to +185degF workingndash40degC to +85degC working

Humidity95 RH (non-condensing)

Audible Alarm90dB

EMIRFI Attenuation-75dB maximum 100kHz to 100MHz

Weight55 lbs (25 kg ) - Split Phase35 lbs (16 kg) - Single phase

DimensionsSee Figure 1 and Figure 2

SCCR RatingSuitable for use on a circuit capable of delivering not more than 200000 rms symmetrical Amperes 480V max

EMC complianceBS EN 60950 1992BS EN 61000-6-2 1999

Ratings in compliance with IEC 61643-1Imax = 80kA 100kA amp 120kAIimp = 5kA (10350)All current results are per phase

EnclosureNEMA 1 2 33R4 4X 12 and 13 (IP66)

Terminals10 AWG (5mm2)

MountingSurface mount by 021rdquo (5mm) diameter holes

Remote contactsForm C (NC NO C) 60W DC 120VA AC 3A max

Indication

Green LED onRed LED off Power protection in all

modes all phases

Green LED offRed LED on

Protection fault (remote indication alarm via contacts amp audible alarm)

Green LED onRed LED on Neutralground fault (voltage

potential)

DIMENSIONSFigure 1 Split phase dimensions

Figure 2 Single phase dimensions

Model Workingvoltage

UL1449 VPR3rd Edition

Limiting voltageUp

Ringwave200A Phase types

3kA 10kA (In) 80kA versions (V) (V) (V) (V) (kV) (V)ZD16700 120 600 580 800 08 60 Single phase 2-wireZD16701 120240 600 580 800 08 60 Split phase 3-wireZD16709 240 1200 890 1200 12 75 Single phase 2-wire TTZD16900 120TT 6001200 580890 8001300 0813 6075 Single phase 2-wire TTZD16901 120240TT 6001200 580890 8001300 0813 6075 Split phase 3-wire TT100kA versionsZD16730 120 600 580 800 08 60 Single phase 2-wireZD16731 120240 600 580 800 08 60 Split phase 3-wireZD16739 240 1200 890 1200 12 75 Single phase 2-wire TTZD16930 120TT 6001200 580890 8001300 0813 6075 Single phase 2-wire TTZD16931 120240TT 6001200 580890 8001300 0813 6075 Split phase 3-wire TT120kA versionsZD16740 120 600 580 800 08 60 Single phase 2-wireZD16741 120240 600 580 800 08 60 Split phase 3-wireZD16749 240 1200 890 1200 12 75 Single phase 2-wire TTZD16940 120TT 6001200 580890 8001300 0813 6075 Single phase 2-wire TTZD16941 120240TT 6001200 580890 8001300 0813 6075 Split phase 3-wire TT

TO ORDER SPECIFY

APPROVALSCountry StandardAuthority Approved for Product

United StatesCanada

UL 1449 3rd Edition Listed AC power product ZD16700 ZD16701 ZD16709 ZD16900 ZD16901 ZD16730 ZD16731 ZD16739 ZD16930 ZD16931 ZD16740 ZD16741 ZD16749 ZD16940 ZD16941

randybobo
Rectangle

Notes1 Safety approvals cover frequency 47-63 Hz2 At low temperature and low line voltage start uptime will increase

AC-DC

Specification

100 Watts

bull -40 ordmC to +75 ordmC Operation

bull 100 W - Baseplate Cooled

bull High Efficiency Resonant Topology

bull Remote Sense

bull 5V Standby Output

bull Remote OnOff amp Power OK Signal

bull 3 Year Warranty

ECC100 Series

InputInput Voltage bull 85-264 VAC (120-370 VDC) derate output

power lt90 VAC by 10Input Frequency bull 47-400 Hz (See note 1)Input Current bull 14 A typical at 115 VAC full load

08 A typical at 230 VAC full loadInrush Current bull 40 A max at 230 VAC 25 ordmC cold startPower Factor bull EN61000-3-2 class AEarth Leakage Current bull 300 microA at 264 VAC60 Hz max

0511 mA 115230 VAC at 400 Hz typInput Protection bull Internal T50 A250 V fuse in line

and neutral

OutputOutput Voltage bull 12-48 VDC (see tables)Output Voltage Trim bull plusmn5Initial Set Accuracy bull plusmn1 V1 plusmn3 V2Minimum Load bull No minimum load requiredStart Up Delay bull Typically 1 s (see note 2)Start Up Rise Time bull 50 ms typicalHold Up Time bull 16 ms min at 115 VACDrift bull plusmn02 after 20 min warm upLine Regulation bull plusmn05 maxLoad Regulation bull plusmn1 V1 plusmn5 V2 maxOverUndershoot bull 5 typicalTransient Response bull 4 max deviation recovery to within

1 in 500 micros for a 50-75-50 loadchange

Ripple amp Noise bull 1 pk-pk V1 V2 2 20 MHz bandwidthOvervoltage Protection bull 115-140 Vnom recycle input to resetOverload Protection bull 110-150 V1 onlyShort Circuit Protection bull Continuous trip and restart (Hiccup mode)Temperature bull 005˚CCoefficientRemote Sense bull Compensates for 05 V total voltage dropRemote OnOff bull Uncommitted isolated optocoupler diode

powered diode inhibits V1

xppowercom

GeneralEfficiency bull 88 typicalIsolation bull 4000 VAC Input to Output

1500 VAC Input to Ground500 VDC Output to Ground

Switching Frequency bull 65 kHz typicalSignals bull Power OK - open collector

Remote OnOff 5 V StandbyMTBF bull 220 kHrs to MIL-HDBK-217F at 25 ordmC GB

EnvironmentalOperating Temperature bull -40 ˚C to +75 ˚C ambient Baseplate must

be maintained le+85 ordmC see longformdatasheet for further details

Cooling bull Baseplate conduction coolingOperating Humidity bull 95 RH non-condensingStorage Temperature bull -40 ˚C to +85 ˚COperating Altitude bull 3000 mShock bull 30 g pk half sine 6 axesVibration bull 2 g rms 5 Hz to 500 kHz 3 axes

EMC amp SafetyLow Voltage PSU EMC bull EN61204-3 high severity level as belowEmissions bull EN55022 level B conducted

EN55022 level A radiatedHarmonic Currents bull EN61000-3-2 class AVoltage Flicker bull EN61000-3-3Radiated Immunity bull EN61000-4-3 level 3 Perf Criteria AEFTBurst bull EN61000-4-4 level 3 Perf Criteria ASurge bull EN61000-4-5 installation class 3

Perf Criteria A installation class 4Perf Criteria A with optional filter board

Conducted Immunity bull EN61000-4-6 level 3 Perf Criteria ADips amp Interruptions bull EN61000-4-11 30 10 ms 60 100 ms

100 5000 ms Perf Criteria A B BSafety Approvals bull IEC60950-1 CB report CSA 222 No

60950-1 UL60950-1 TUV EN60950-1Equipment Protection bull Class IClass

06-May-09

AC-DC

025 FastonGround tab

2 x 020(508)

230 (5842)

2 x 460 (11684)

500 (1270)

155(394)

2 x 023(58)

J11

2

3 x 020(508)

040(102)

2 x 370(9398)

5 x M3 clearance holes

410(1041)

330(838)

Voltage Adj

Mounting surfacemarked with ldquoArdquo

J2

J3

1

12

10 9

8

ECC100Models and Ratings

Input Connector J1Molex PN 09-65-2038

1 Line2 Neutral

Mechanical Details

Notes1 All dimensions in inches (mm)2 Tolerance xx = plusmn002 (050) xxx = plusmn001 (025)

3 Weight 12 lbs (550g)

J1 mates with Molex housingPN 09-50-1031

Output Connector J2Molex PN 09-65-2088

Pin Single Output1 +V12 +V13 +V14 +V15 RTN6 RTN7 RTN8 RTN

J2 mates with Molex housing PN09-50-1081 and both with Molexseries 5194 crimp terminals

Signal Connector J3Molex PN B10B-PHDSS

1 +5 V Standby2 Logic GND3 Logic GND4 Power OK5 Inhibit Hi6 Inhibit Lo7 +Sense8 -Sense9 +Vout10 -Vout

J3 mates with JST housing PNPHDR-10VS and withJST SPHD-001T-P05 crimp terminals

Output Power Output Voltage V1 MaxOutput Current V1 Standby Supply V2 Model Number

100 W 120 VDC 81 A 50 V05 A ECC100US12

100 W 150 VDC 65 A 50 V05 A ECC100US15

100 W 240 VDC 41 A 50 V05 A ECC100US24

100 W 280 VDC 35 A 50 V05 A ECC100US28

100 W 480 VDC 20 A 50 V05 A ECC100US48

debode
Highlight

1

HLMP-EGxx HLMP-EHxx HLMP-ELxxNew T-1frac34 (5mm) Extra High Brightness AlInGaP LED Lamps

Data Sheet

Features

Viewing angle 15deg 23deg 30deg

High luminous output

Colors 590nm Amber 615nm Red Orange 626nm Red

Package options

With or without lead standoff

Superior resistance to moisture

Untinted for 15deg 23deg and 30deg lamps

Applications

Traffic management- Traffic signals- Pedestrian signals- Work zone warning lights- Variable message signs

Solar Power signs

Commercial outdoor advertising- Signs- Marquees

Description

These Precision Optical Performance AlInGaP LEDs provide superior light output for excellent readability in sunlight and are extremely reliable AlInGaP LED tech-nology provides extremely stable light output over long periods of time Precision Optical Performance lamps utilize the aluminum indium gallium phosphide (AlInGaP) technology

These LED lamps are untinted T-1frac34 packages incorpo-rating second generation optics producing well defined spatial radiation patterns at specific viewing cone angles

These lamps are made with an advanced optical grade epoxy offering superior high temperature and high moisture resistance performance in outdoor signal and sign application The maximum LED junction tempera-ture limit of +130degC enables high temperature operation in bright sunlight conditions The epoxy contains both uv-a and uv-b inhibitors to reduce the effects of long term exposure to direct sunlight

Benefits

Superior performance for outdoor environments

Suitable for auto-insertion onto PC board

2

Package Dimension

A Non-standoff B Standoff

Viewing Angle d

15deg 1239plusmn025(0476plusmn0010)

23deg amp 30deg 1196plusmn025(0459plusmn0010)

Notes1 All dimensions are in millimeters (inches) 2 Leads are mild steel with tin plating3 The epoxy meniscus is 121mm max4 For Identification of polarity after the

leads are trimmed off please refer to the illustration below

CATHODE ANODE

114 plusmn 020(0045 plusmn 0008)

580 plusmn 020(0228 plusmn 0008)

3160(1244) MIN

070 (0028)MAX

100(0039)

MIN

871 plusmn 020(0343 plusmn 0008)

254 plusmn 038(0100 plusmn 0015)

050 plusmn 010(0020 plusmn 0004) SQ TYP

CATHODELEAD

235 (0093)MAX

CATHODEFLAT

114 plusmn 020(0045 plusmn 0008)

580 plusmn 020(0228 plusmn 0008)

3160(1244) MIN

070 (0028)MAX

100(0039)

MIN

871 plusmn 020(0343 plusmn 0008)

254 plusmn 038(0100 plusmn 0015)

050 plusmn 010(0020 plusmn 0004) SQ TYP

CATHODELEAD

CATHODEFLAT

d

150 plusmn 015(0059 plusmn 0006)

500 plusmn 020(0197 plusmn 0008)

500 plusmn 020(0197 plusmn 0008)

3

Part Numbering System

Note Please refer to AB 5337 for complete information on part numbering system

Device Selection Guide

Typical viewingAngle 2θ12 (Deg) [4]

Color and DominantWavelength (nm) Typ [3]

Lamps without Standoff on leads(Package drawing A)

Lamps with Standoff on leads (Package drawing B)

Luminous Intensity Iv (mcd) [125] at 20 mA

Min Max

15deg Amber 590 HLMP-EL1A-Z1KDD HLMP-EL1B-Z1KDD 12000 21000

HLMP-EL1A-Z1LDD HLMP-EL1B-Z1LDD 12000 21000

Red 626 HLMP-EG1A-Z10DD HLMP-EG1B-Z10DD 12000 21000

Red Orange 615 HLMP-EH1A-Z10DD HLMP-EH1B-Z10DD 12000 21000

23deg Amber 590 HLMP-EL2A-XYKDD HLMP-EL2B-XYKDD 7200 12000

HLMP-EL2A-XYLDD HLMP-EL2B-XYLDD 7200 12000

Red 626 HLMP-EG2A-XY0DD HLMP-EG2B-XY0DD 7200 12000

Red Orange 615 HLMP-EH2A-XY0DD HLMP-EH2B-XY0DD 7200 12000

30deg Amber 590 HLMP-EL3A-VWKDD HLMP-EL3B-VWKDD 4200 7200

HLMP-EL3A-VWLDD HLMP-EL3B-VWLDD 4200 7200

HLMP-EL3A-WXKDD HLMP-EL3B-WXKDD 5500 9300

HLMP-EL3A-WXLDD HLMP-EL3B-WXLDD 5500 9300

Red 626 HLMP-EG3A-VW0DD HLMP-EG3B-VW0DD 4200 7200

HLMP-EG3A-WX0DD HLMP-EG3B-WX0DD 5500 9300

Red Orange 615 HLMP-EH3A-WX0DD HLMP-EH3B-WX0DD 5500 9300Notes1 The luminous intensity is measured on the mechanical axis of the lamp package and it is tested with pulsing condition2 The optical axis is closely aligned with the package mechanical axis3 Dominant wavelength λd is derived from the CIE Chromaticity Diagram and represents the color of the lamp4 θfrac12 is the off-axis angle where the luminous intensity is half the on-axis intensity 5 Tolerance for each bin limit is plusmn 15

HLMP ndash E x xx - x x x xx

Mechanical OptionsDD Ammo Pack

Color Bin Selections0 Full color distributionK Color Bin 2 amp 4L Color Bin 4 amp 6

Maximum Intensity BinRefer to Device Selection Guide

Minimum Intensity Bin

Viewing Angle and Lead Standoffs1A 15deg without lead standoff1B 15deg with lead standoff2A 23deg without lead standoff2B 23deg with lead standoff3A 30deg without lead standoff3B 30deg with lead standoff

ColorG Red 626nmL Amber 590nmH Red Orange 615nm

Refer to Device Selection Guide

4

Electrical Optical Characteristics

TJ = 25degC

Parameter Symbol Min Typ Max Units Test Conditions

Forward Voltage Amber Red Red Orange VF 18 21 24 V

IF = 20 mA

Reverse Voltage VR 5 V IR = 100 μA

Dominant Wavelength [1]

Amber Red Red Orange

d584561806120

590062606150

594563006190

nm IF = 20 mA

Peak Wavelength Amber Red Red Orange

PEAK594634621

nm Peak of Wavelength of Spectral Distribution at IF = 20 mA

Spectral Halfwidth Amber Red Red Orange

∆12131414

nm

Thermal resistance RJ-PIN 240 degCW LED junction to anode lead

Luminous Efficacy [2]

Amber Red Red Orange

ηv500200265

lmW Emitted Luminous FluxEmitted Radiant Flux

Luminous Flux Amber Red Red Orange

Φv210023002300

mlm IF = 20 mA

Luminous Efficiency [3]

Amber Red Red Orange

ηe505555

lmW Emitted Luminous FluxElectrical Power

Thermal coefficient of d Amber Red Red Orange

008005007

nmdegC IF = 20 mA +25degC le TJ le +100degC

Notes1 The dominant wavelength λd is derived from the CIE Chromaticity Diagram referenced to Illuminant E Tolerance for each color of dominant

wavelength is +- 05nm2 The radiant intensity Ie in watts per steradian maybe found from the equation Ie = Iv ηV where Iv is the luminous intensity in candela and ηV is

the luminous efficacy in lumens watt3 ηe = Φv IF x VF where Φv is the emitted luminous flux IF is electrical forward current and VF is the forward voltage

Absolute Maximum Ratings TJ = 25degC

Parameter Red Amber Red Orange Unit

DC Forward Current [2] 50 mA

Peak Forward Current 100 [1] mA

Average forward current 30 mA

Power Dissipation 120 mW

Reverse Voltage 5 V

Operating Temperature Range -40 to +100 degC

Storage Temperature Range -40 to +100 degC

Notes1 Duty Factor 30 frequency 1KHz2 Derate linearly as shown in Figure 4

5

Figure 1 Relative Intensity vs Peak Wavelength Figure 2 Forward Current vs Forward Voltage

Figure 3 Relative Luminous Intensity vs Forward Current Figure 4 Maximum Forward Current vs Ambient Temperature

Figure 5Radiation Pattern for 15deg Viewing Angle Lamp Figure 6 Radiation Pattern for 23deg Viewing Angle Lamp

0

20

40

60

80

100

0 1 2 3

FORWARD VOLTAGE-V

FORW

ARD

CURREN

T-mA

0005

1015

2025

3035

4045

50

0 20 40 60 80 100DC FORWARD CURRENT - mA

RELA

TIVE

LUM

INOU

S INTEN

SITY

(NORMAL

IZED

AT 2

0 mA)

0

10

20

30

40

50

60

0 20 40 60 80 100

TA - AMBIENT TEMPERATURE - -C

I FMAX

- MAX

IMUM

FORW

ARD

CURREN

T - mA

00

02

04

06

08

10

-90 -60 -30 0 30 60 90

ANGULAR DISPLACEMENT-DEGREE

NORM

ALIZED

INTE

NSIT

Y

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPLACEMENT-DEGREE

NORM

ALIZED

INTE

NSIT

Y

00

02

04

06

08

10

500 550 600 650WAVELENGTH - nm

RELA

TIVE

INTE

NSIT

Y RedAmber

Red Orange

6

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPLACEMENT-DEGREE

NORM

ALIZED

INTE

NSIT

Y

Figure 7 Radiation Pattern for 30deg Viewing Angle Lamp

Relative Forward Voltage vs Junction Temperature

Relative Light Output vs Junction Temperature

01

10

100

-40 -20 0 20 40 60 80 100 120 140TJ - JUNCTION TEMPERATURE - degC

RELA

TIVE

LIGH

T OUTPU

T (N

ORMAL

IZED

AT T

J=25degC

)

-030

-025

-020

-015

-010

-005

000

005

010

015

020

-40 -20 0 20 40 60 80 100 120 140

TJ - JUNCTION TEMPERATURE - degC

FORW

ARD VOLTAGE S

HIFT

- V

Red Orange

Red

Amber

Red Orange

Red

Amber

7

Intensity Bin Limit Table (131 Iv bin ratio)

Bin

Intensity (mcd) at 20mA

Min Max

V 4200 5500

W 5500 7200

X 7200 9300

Y 9300 12000

Z 12000 16000

1 16000 21000

Tolerance for each bin limit is plusmn 15

VF Bin Table (V at 20mA)

Bin ID Min Max

VD 18 20

VA 20 22

VB 22 24

Tolerance for each bin limit is plusmn 005V

Avago Color Bin on CIE 1931 Chromaticity Diagram

0280

0300

0320

0340

0360

0380

0400

0420

0440

0460

0500 0550 0600 0650 0700 0750 0800X

Y

2

4

6

Amber

Red

Red Orange

Red Color Range

MinDom

Max Dom X min Y Min X max Y max

618 630 06872 03126 06890 02943

06690 03149 07080 02920

Tolerance for each bin limit is plusmn 05nm

Amber Color Range

BinMin Dom

Max Dom Xmin Ymin Xmax Ymax

2 587 5895 05570 04420 05670 04250

05530 04400 05720 04270

4 5895 592 05720 04270 05820 04110

05670 04250 05870 04130

6 592 5945 05870 04130 05950 03980

05820 04110 06000 03990

Tolerance for each bin limit is plusmn 05nm

Red Orange Color Range

MinDom

Max Dom Xmin Ymin Xmax Ymax

612 619 06712 06887 06716 06549

03280 03109 03116 03282

Tolerance for each bin limit plusmn 05nm

NoteAll bin categories are established for classification of products Products may not be available in all bin categories Please contact Avago representative for further information

8

Precautions

Lead Forming The leads of an LED lamp may be preformed or cut to

length prior to insertion and soldering on PC board

For better control it is recommended to use proper tool to precisely form and cut the leads to applicable length rather than doing it manually

If manual lead cutting is necessary cut the leads after the soldering process The solder connection forms a mechanical ground which prevents mechanical stress due to lead cutting from traveling into LED package This is highly recommended for hand solder operation as the excess lead length also acts as small heat sink

Soldering and Handling Care must be taken during PCB assembly and

soldering process to prevent damage to the LED component

LED component may be effectively hand soldered to PCB However it is only recommended under unavoidable circumstances such as rework The closest manual soldering distance of the soldering heat source (soldering ironrsquos tip) to the body is 159mm Soldering the LED using soldering iron tip closer than 159mm might damage the LED

159mm

ESD precaution must be properly applied on the soldering station and personnel to prevent ESD damage to the LED component that is ESD sensitive Do refer to Avago application note AN 1142 for details The soldering iron used should have grounded tip to ensure electrostatic charge is properly grounded

Recommended soldering condition

Wave Soldering [1 2]

Manual Solder Dipping

Pre-heat temperature 105 degC Max -

Preheat time 60 sec Max -

Peak temperature 260 degC Max 260 degC Max

Dwell time 5 sec Max 5 sec Max

Note 1) Above conditions refers to measurement with thermocouple

mounted at the bottom of PCB2) It is recommended to use only bottom preheaters in order to reduce

thermal stress experienced by LED

Wave soldering parameters must be set and maintained according to the recommended temperature and dwell time Customer is advised to perform daily check on the soldering profile to ensure that it is always conforming to recommended soldering conditions

Anode

Note 1 PCB with different size and design (component density) will have

different heat mass (heat capacity) This might cause a change in temperature experienced by the board if same wave soldering setting is used So it is recommended to re-calibrate the soldering profile again before loading a new type of PCB

2 Avago Technologiesrsquo high brightness LED are using high efficiency LED die with single wire bond as shown below Customer is advised to take extra precaution during wave soldering to ensure that the maximum wave temperature does not exceed 260degC and the solder contact time does not exceeding 5sec Over-stressing the LED during soldering process might cause premature failure to the LED due to delamination

Avago Technologies LED Configuration

Note Electrical connection between bottom surface of LED die and the lead frame is achieved through conductive paste

Any alignment fixture that is being applied during wave soldering should be loosely fitted and should not apply weight or force on LED Non metal material is recommended as it will absorb less heat during wave soldering process

Note In order to further assist customer in designing jig accurately that fit Avago Technologiesrsquo product 3D model of the product is available upon request

At elevated temperature LED is more susceptible to mechanical stress Therefore PCB must allowed to cool down to room temperature prior to handling which includes removal of alignment fixture or pallet

If PCB board contains both through hole (TH) LED and other surface mount components it is recommended that surface mount components be soldered on the top side of the PCB If surface mount need to be on the bottom side these components should be soldered using reflow soldering prior to insertion the TH LED

Recommended PC board plated through holes (PTH) size for LED component leads

LED component lead size Diagonal

Plated through hole diameter

045 x 045 mm(0018x 0018 inch)

0636 mm(0025 inch)

098 to 108 mm(0039 to 0043 inch)

050 x 050 mm(0020x 0020 inch)

0707 mm(0028 inch)

105 to 115 mm(0041 to 0045 inch)

Over-sizing the PTH can lead to twisted LED after clinching On the other hand under sizing the PTH can cause difficulty inserting the TH LED

9

Refer to application note AN5334 for more information about soldering and handling of high brightness TH LED lamps

Example of Wave Soldering Temperature Profile for TH LED

Ammo Packs Drawing

Note The ammo-packs drawing is applicable for packaging option ndashDD amp -ZZ and regardless standoff or non-standoff

Recommended solder Sn63 (Leaded solder alloy)SAC305 (Lead free solder alloy)

Flux Rosin flux

Solder bath temperature 255degC plusmn 5degC (maximum peak temperature = 260degC)

Dwell time 30 sec - 50 sec(maximum = 5sec)

Note Allow for board to be sufficientlycooled to room temperature beforeexerting mechanical force

60sec Max

TIME (sec)

260 degC Max

105 degC Max

TEMPERA

TURE

(degC)

10

Packaging Box for Ammo Packs

Note The dimension for ammo pack is applicable for the device with standoff and without standoff

Packaging Label(i) Avago Mother Label (Available on packaging box of ammo pack and shipping box)

13

13

13

$$$

amp

13()

+amp13amp(amp+---(+)012-

DISCLAIMER AVAGOrsquoS PRODUCTS AND SOFTWARE ARE NOT SPECIFICALLY DESIGNED MANUFACTURED OR AUTHORIZED FOR SALE AS PARTS COMPONENTS OR ASSEMBLIES FOR THE PLANNING CONSTRUCTION MAINTENANCE OR DIRECT OPERATION OF A NUCLEAR FACILITY OR FOR USE IN MEDICAL DEVICES OR APPLICATIONS CUSTOMER IS SOLELY RESPONSIBLE AND WAIVES ALL RIGHTS TO MAKE CLAIMS AGAINST AVAGO OR ITS SUPPLIERS FOR ALL LOSS DAMAGE EXPENSE OR LIABILITY IN CONNECTION WITH SUCH USE

amp(313

313

amp

4

413

+)

$5amp136$

amp

13()

amp

(+)012-

(ii) Avago Baby Label (Only available on bulk packaging)

Acronyms and Definition

BIN

(i) Color bin only or VF bin only

(Applicable for part number with color bins but without VF bin OR part number with VF bins and no color bin)

OR

(ii) Color bin incorporated with VF Bin

(Applicable for part number that have both color bin and VF bin)

Example

(i) Color bin only or VF bin only

BIN 2 (represent color bin 2 only)

BIN VB (represent VF bin ldquoVBrdquo only)

(ii) Color bin incorporate with VF Bin

BIN 2VB

VB VF bin ldquoVBrdquo

2 Color bin 2 only

For product information and a complete list of distributors please go to our web site wwwavagotechcom

Avago Avago Technologies and the A logo are trademarks of Avago Technologies in the United States and other countriesData subject to change Copyright copy 2005-2010 Avago Technologies All rights reserved AV02-1687EN - February 23 2010

HLMP-Cx1A1B2A2B3A3BNew 5mm Blue and Green LED Lamps

Data Sheet

CAUTION INGaN devices are Class 1C HBM ESD sensitive per JEDEC Standard Please observe appropriate precautions during handling and processing Refer to Application Note AN ndash 1142 for additional details

Description

These high intensity blue and green T-1frac34 package LEDs are untinted and non-diffused Based on the most efficient and cost effective InGaN material technology and incor-porating second generation optics they produce well defined spatial radiation patterns at specific viewing cone angles

Advanced optical grade epoxy construction offers superior high temperature and moisture resistance per-formance in outdoor signal and sign applications

Features

Well defined spatial radiation pattern

High luminous output

Untinted Non-diffused

Available in Colorndash Blue 470nmndash Green 525nm

Viewing Angle 15deg 23deg and 30deg

Standoff or non-standoff

Superior resistance to moisture

Applications

Commercial outdoor advertising

Traffic Sign

Variable Message Sign

2

Package Dimensions

Drawing A (Non-standoff)

Drawing B (Standoff)

cathodeflat

Cathode

d

100 plusmn 0200039 plusmn 0008

130 plusmn 0150051 plusmn 0006870 plusmn 020

0343 plusmn 0008

500 plusmn 0200197 plusmn 0008

580 plusmn 0200228 plusmn 0008

254 plusmn 0380100 plusmn 0015

070 max0028

3160min1244

sq typ050 plusmn 0100020 plusmn 0004

100 min0039

Viewing Angle d

HLMP-Cx1B 1296plusmn025(0510plusmn0010)

HLMP-Cx2B 1232 plusmn025(0485plusmn0010)

HLMP-Cx3B 1200plusmn025(0472plusmn0010)

Notes1 All dimensions are in millimeters (inches) 2 Leads are mild steel with tin plating3 The epoxy meniscus is 150mm max

100 plusmn 0200039 plusmn 0008

070 max0028

870 plusmn 0200343 plusmn 0008

500 plusmn 0200197 plusmn 0008

3160min1244

Cathode 100 min0039

sq typ050 plusmn 0100020 plusmn 0004

254 plusmn 0380100 plusmn 0015

cathodeflat

580 plusmn 0200228 plusmn 0008

3

Device Selection Guide

Part Number ColorTypical Viewing angle 2frac12 (deg) [4]

Luminous Intensity Iv (mcd) at 20 mA [125]

Standoff Non Standoff

Package drawingMin Max

HLMP-CB1A-XY0DD Blue 15deg 7200 12000 Non Standoff A

HLMP-CB1A-XYBDD

HLMP-CB1A-XYCDD

HLMP-CB1B-XY0DD Standoff B

HLMP-CB1B-XYBDD

HLMP-CB1B-XYCDD

HLMP-CB2A-VW0DD 23deg 4200 7200 Non Standoff A

HLMP-CB2A-VWBDD

HLMP-CB2A-VWCDD

HLMP-CB2B-VW0DD Standoff B

HLMP-CB2B-VWBDD

HLMP-CB2B-VWCDD

HLMP-CB3A-UV0DD 30deg 3200 5500 Non Standoff A

HLMP-CB3A-UVBDD

HLMP-CB3A-UVCDD

HLMP-CB3B-UV0DD Standoff B

HLMP-CB3B-UVBDD

HLMP-CB3B-UVCDD

HLMP-CM1A-450DD Green 15deg 35000 59000 Non Standoff A

HLMP-CM1A-45BDD

HLMP-CM1A-45CDD

HLMP-CM1B-450DD Standoff B

HLMP-CM1B-45BDD

HLMP-CM1B-45CDD

HLMP-CM2A-120DD 23deg 16000 27000 Non Standoff A

HLMP-CM2A-12BDD

HLMP-CM2A-12CDD

HLMP-CM2B-120DD Standoff B

HLMP-CM2B-12BDD

HLMP-CM2B-12CDD

HLMP-CM3A-Z10DD 30deg 12000 21000 Non Standoff A

HLMP-CM3A-Z1BDD

HLMP-CM3A-Z1CDD

HLMP-CM3B-Z10DD Standoff B

HLMP-CM3B-Z1BDD

HLMP-CM3B-Z1CDD

Notes1 The luminous intensity is measured on the mechanical axis of the lamp package and it is tested with pulsing condition2 The optical axis is closely aligned with the package mechanical axis3 Dominant wavelength d is derived from the CIE Chromaticity Diagram and represents the color of the lamp4 frac12 is the off-axis angle where the luminous intensity is half the on-axis intensity 5 Tolerance for each bin limit is plusmn 15

4

Part Numbering System

Note please refer to AB 5337 for complete information on part numbering system

Packaging OptionDD Ammo Pack

Color Bin Selection0 Full DistributionB Color Bin 2 amp 3C Color Bin 3 amp 4

Maximum Intensity Bin 0 No maximum intensity limit (refer to selection guide)

Minimum Intensity Bin Refer to Device Selection Guide

Viewing Angle and Lead Standoffs1A 15deg without lead standoff1B 15deg with lead standoff2A 23deg without lead standoff2B 23deg with lead standoff3A 30deg without lead standoff3B 30deg with lead standoff

ColorB Blue 470M Green 525

HLMP C x xx x x x xx

Absolute Maximum Ratings TJ = 25degC

Parameter Blue Green Unit

DC Forward Current [1] 30 mA

Peak Forward Current 100 [2] mA

Power Dissipation 116 mW

Reverse Voltage 5 V

LED Junction Temperature 110 degC

Operating Temperature Range -40 to + 85 degC

Storage Temperature Range -40 to + 100 degC

Notes1 Derate linearly as shown in figure 42 Duty Factor 10 frequency 1KHz

5

Electrical Optical Characteristics TJ = 25degC

Parameter Symbol Min Typ Max Units Test Conditions

Forward VoltageGreen Blue

VF28 32 38

V IF = 20 mA

Reverse Voltage VR 5 V IR = 10 A

Dominant Wavelength[1]

GreenBlue

d51904600

52504700

53904800

nm IF = 20 mA

Peak WavelengthGreenBlue

PEAK516464

nm Peak of Wavelength of Spectral Distribution at IF = 20 mA

Spectral Half WidthGreenBlue

123023

nm IF = 20mA

Thermal Resistance RJ-PIN 240 degCW LED Junction-to-Pin

Luminous Efficacy [2]

GreenBlue

V51878

lmW Emitted Luminous Flux Emitted Radiant Flux

Thermal coefficient of dGreenBlue

00280024

nmdegC IF = 20 mA +25degC le TJ le +100degC

Notes1 The dominant wavelength is derived from the chromaticity Diagram and represents the color of the lamp2 The radiant intensity Ie in watts per steradian may be found from the equation Ie = IVV where IV is the luminous intensity in candelas and V is

the luminous efficacy in lumenswatt

6

Figure 1 Relative Intensity vs Wavelength Figure 2 Forward Current vs Forward Voltage

Figure 3 Relative Intensity vs Forward Current Figure 4 Maximum Forward Current vs Ambient Temperature

Figure 5 Relative Dominant Wavelength Shift vs Forward Current Figure 6 Radiation Pattern for 15deg

0001

0203

04

050607

08

0910

380 430 480 530 580 630WAVELENGTH - nm

RELA

TIVE

INTENS

ITY

GREENBLUE

0

20

40

60

80

100

0 1 2 3 4 5FORWARD VOLTAGE-V

FORW

ARD CU

RREN

T-m

A

00

05

10

15

20

25

30

35

0 20 40 60 80 100 120DC FORWARD CURRENT-mA

RELA

TIVE

LUM

INOUS INT

ENSI

TY(NOR

MAL

IZED

AT 20m

A)

GREEN

BLUE

-10

-5

0

5

10

0 20 40 60 80 100FORWARD CURRENT-mA

RELA

TIVE

DOM

INAN

T W

AVEL

ENGT

H SH

IFT -

nm GREEN

BLUE

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT -DEGREE

NORM

ALIZ

ED IN

TENS

ITY

0

5

10

15

20

25

30

35

0 20 40 60 80 100TA - AMBIENT TEMPERATURE - degC

I Fmax

- M

AXIM

UM FO

RWARD

CURR

ENT -

mA

7

Figure 7 Radiation Pattern for 23deg Figure 8 Radiation Pattern for 30deg

Figure 9 Relative Light Output vs Junction Temperature Figure 10 Relative Forward Voltage vs Junction Temperature

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT - DEGREE

NORM

ALIZ

ED IN

TENS

ITY

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT - DEGREE

NORM

ALIZ

ED IN

TENS

ITY

01

1

10

-40 -20 0 20 40 60 80 100 120TJ - JUNCTION TEMPERATURE TJ - JUNCTION TEMPERATURE

NORM

ALZI

ED IN

TENS

ITY (

PHOTO)

-03

-02

-01

0

01

02

03

-40 -20 0 20 40 60 80 100 120

FORW

ARD

VOLT

AGE S

HIFT

-VGreenBlue

GreenBlue

Intensity Bin Limit Table (131 Iv bin ratio)

BinIntensity (mcd) at 20mAMin Max

U 3200 4200

V 4200 5500

W 5500 7200

X 7200 9300

Y 9300 12000

Z 12000 16000

1 16000 21000

2 21000 27000

3 27000 35000

4 35000 45000

5 45000 59000

Tolerance for each bin limit is plusmn 15

Green Color Bin Table

Bin Min Dom Max Dom1 5190 5230

2 5230 5270

3 5270 5310

4 5310 5350

5 5350 5390

Tolerance for each bin limit is plusmn 05nm

Blue Color Bin Table

Bin Min Dom Max Dom1 4600 4640

2 4640 4680

3 4680 4720

4 4720 4760

5 4760 4800

Tolerance for each bin limit is plusmn 05nmNote 1 All bin categories are established for classification of products Products may not be available in all bin categories Please contact your Avago

representative for further information

8

Precautions

Lead Forming

The leads of an LED lamp may be preformed or cut to length prior to insertion and soldering on PC board

For better control it is recommended to use proper tool to precisely form and cut the leads to applicable length rather than doing it manually

If manual lead cutting is necessary cut the leads after the soldering process The solder connection forms a mechanical ground which prevents mechanical stress due to lead cutting from traveling into LED package This is highly recommended for hand solder operation as the excess lead length also acts as small heat sink

Soldering and Handling

Care must be taken during PCB assembly and soldering process to prevent damage to the LED component

LED component may be effectively hand soldered to PCB However it is only recommended under unavoidable circumstances such as rework The closest manual soldering distance of the soldering heat source (soldering ironrsquos tip) to the body is 159mm Soldering the LED using soldering iron tip closer than 159mm might damage the LED

ESD precaution must be properly applied on the 159mm

soldering station and personnel to prevent ESD damage to the LED component that is ESD sensitive Do refer to Avago application note AN 1142 for details The soldering iron used should have grounded tip to ensure electrostatic charge is properly grounded

Recommended soldering condition

Wave Soldering [1 2]

Manual Solder Dipping

Pre-heat temperature 105degC Max -

Preheat time 60 sec Max -

Peak temperature 260degC Max 260degC Max

Dwell time 5 sec Max 5 sec Max

Note 1 Above conditions refers to measurement with thermocouple

mounted at the bottom of PCB2 It is recommended to use only bottom preheaters in order to reduce

thermal stress experienced by LED

Wave soldering parameters must be set and maintained according to the recommended temperature and dwell time Customer is advised to perform daily check on the soldering profile to ensure that it is always conforming to recommended soldering conditions

Note 1 PCB with different size and design (component density) will have

different heat mass (heat capacity) This might cause a change in temperature experienced by the board if same wave soldering setting is used So it is recommended to re-calibrate the soldering profile again before loading a new type of PCB

Avago Technologies LED Configuration

Any alignment fixture that is being applied during wave soldering should be loosely fitted and should not apply weight or force on LED Non metal material is recommended as it will absorb less heat during wave soldering process

At elevated temperature LED is more susceptible to mechanical stress Therefore PCB must allowed to cool down to room temperature prior to handling which includes removal of alignment fixture or pallet

If PCB board contains both through hole (TH) LED and other surface mount components it is recommended that surface mount components be soldered on the top side of the PCB If surface mount need to be on the bottom side these components should be soldered using reflow soldering prior to insertion the TH LED

Recommended PC board plated through holes (PTH) size for LED component leads

LED component lead size Diagonal

Plated through hole diameter

045 x 045 mm(0018x 0018 inch)

0636 mm(0025 inch)

098 to 108 mm(0039 to 0043 inch)

050 x 050 mm(0020x 0020 inch)

0707 mm(0028 inch)

105 to 115 mm(0041 to 0045 inch)

Over-sizing the PTH can lead to twisted LED after clinching On the other hand under sizing the PTH can cause difficulty inserting the TH LED

Refer to application note AN5334 for more information about soldering and handling of high brightness TH LED lamps

CATHODE

InGaN Device

9

Example of Wave Soldering Temperature Profile for TH LED

Recommended solder Sn63 (Leaded solder alloy)SAC305 (Lead free solder alloy)

Flux Rosin flux

Solder bath temperature 255degC plusmn 5degC (maximum peak temperature = 260degC)

Dwell time 30 sec - 50 sec(maximum = 5sec)

Note Allow for board to be sufficientlycooled to room temperature beforeexerting mechanical force

60 sec Max

TIME (sec)

260degC Max

105degC Max

TEM

PERA

TURE

(degC)

Ammo Packs Drawing

Note The ammo-packs drawing is applicable for packaging option ndashDD amp -ZZ and regardless standoff or non-standoff

635 plusmn 1300250 plusmn 0051

1270 plusmn 1000500 plusmn 0039

9125 plusmn 062503595 plusmn 002459125 plusmn 062503595 plusmn 00245

1800 plusmn 05007085 plusmn 00195

070 plusmn 02000275 plusmn 00075 A A

1270 plusmn 0300500 plusmn 0012

VIEW AA

400 plusmn 02001575 plusmn 00075Oslash TYP

205 plusmn 10008070 plusmn 00394

CATHODE

10

Packaging Box for Ammo Packs

Note For InGaN device the ammo pack packaging box contain ESD logo

Packaging Label

(i) Avago Mother Label (Available on packaging box of ammo pack and shipping box)

LABEL ON THISSIDE OF BOX

FROM LEFT SIDE OF BOXADHESIVE TAPE MUST BEFACING UPWARDS

ANODE LEAD LEAVESTHE BOX FIRST

(1P) Item Part Number

(1T) Lot Lot Number

LPN

(9D)MFG Date Manufacturing Date

(P) Customer Item

(V) Vendor ID

DeptID Made In Country of Origin

(Q) QTY Quantity

CAT Intensity Bin

BIN Color Bin

(9D) Date Code Date Code

STANDARD LABEL LS0002 RoHS Compliant e3 max temp 260C

For product information and a complete list of distributors please go to our web site wwwavagotechcom

Avago Avago Technologies and the A logo are trademarks of Avago Technologies in the United States and other countriesData subject to change Copyright copy 2005-2009 Avago Technologies All rights reserved AV02-2228EN - December 15 2009

(ii) Avago Baby Label (Only available on bulk packaging)

(1P) PART Part Number

(1T) LOT Lot Number

(9D)MFG DATE Manufacturing Date

CO Country of Origin

Customer PN

Supplier Code

QUANTITY Packing Quantity

CAT Intensity Bin

BIN Color Bin

DATECODE Date Code

RoHS Compliant e3 max temp 260C Lamps Baby Label

DISCLAIMER Avagorsquos products and software are not specifically designed manufactured or authorized for sale as parts components or assemblies for the planning construction maintenenace or direct operation of a nuclear facility or for use in medical devices or applications Customer is solely responsible and waives all rights to make claims against avago or its suppliers for all loss damage expense or liability in connection with such use

Contents of Submittal

DIA Parking Signs Page 1 of 5

Skyline Products Inc

General Specifications for Full Color LED Inserts

DIA Parking Signs Page 2 of 5

Specification for Full Color LED Inserts Notes

10 Full Color LED VMS Inserts

11 Quality Assurance

ISO 90012008 certification for design manufacturing and service Current CDOT and DIA requirement

12 General ETL Listed for UL 48 UL50 and UL 1433 Current CDOT and DIA

requirement 13 Housing Properties Sign housing are designed in accordance to AASHTO Standard Specifications for Structural Supports for Highway Signs Luminaires and Traffic Signals ndash 6th Edition for wind speeds of up to 140 mph AASHTO group load combinations include total sign weight dead load ice and wind loads and the design meets the fatigue requirements for truck-induced gusts Snow loading is include in design loads for applicable geographical regions

Current CDOT and DIA requirement

Sealed housing Welding compliance with AWS standards

All welding shall be by an inert gas process in accordance with the American Welding Society (AWS) Standards 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum The LED DMS manufacturerrsquos welders and welding procedures shall be certified by an ANSIAWS Certified Welding Inspector to the 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum Proof of certification of all the LED DMS manufacturerrsquos welders and applicable welding procedures shall be supplied with the submittals The name phone number and address off the ANSIAWS Certified Welding Inspector that certified the LED VMS manufacturerrsquos welders and procedures shall also be provided with the submittals

Current CDOT and DIA requirement

Black KYNAR 500 coated face on mask and borders mdash 30-year coating guaranteed to not chip fade or peel for 20 years

Current CDOT and DIA requirement

The lens panel assembly shall consist of a KYNAR 500 coated aluminum mask over a clear glazing The lens panel assembly shall be modular in design interchangeable without misalignment of the lens panel and the LED pixels and removable from within the main sign housing

Current CDOT and DIA requirement

Aluminum face (090rdquo) mask over glazing with apertures for the pixels The lens panel aluminum mask shall be 0090 inch minimum thickness and finished with a matte black licensed factory applied KYNAR 500 Resin Fluoropolymer based coating system It shall be perforated to provide an aperture for each pixel on the display modules Each aperture shall be as small as possible without blocking the LED light output at the required viewing angle The Skyline aluminum face mask with aperture system will significantly minimize glare on the sign as it blocks more than 73 of sun rays making it very legible even with direct sunlight This method should be required over a ldquolouverrdquo system Louvers create a shelf above each row of pixels collecting snow ice dirt etc and ultimately inhibiting the display

Current CDOT and DIA requirement

Polycarbonate glazing 18rdquoGE LEXAN XL102UV Single lift face that allows a single technician to easily lift the entire face for safe fast and easy access to all the internal sign components

Current CDOT and DIA requirement

Mounting brackets Skyline will work with the appropriate parties to develop a mounting system to accommodate for the type of sign being provided and the structure requirements

Natural aluminum finish (excluding face) Current CDOT and DIA requirement

14 Environmental Control 8 watt per foot heat tape will be installed along the bottom of entire display area Provided heat tape will be controlled by the Advanced Humidity Sensing System of the controller

Current CDOT and DIA requirement

DIA Parking Signs Page 3 of 5

Environmental Sensors (1) Photocell Sensor (1) Internal Temperature Sensor (1) Humidity Sensor (1) Door Alarm

15 LED Display and Electronics Electronics designed and tested to -40degC to 85degC Current CDOT and DIA

requirement True 18-inch display (275 inch vertical and horizontal pitch) Current CDOT and DIA

requirement Display Matrix 7 high x 30 wide Legibility distance 200-1200 feet Current CDOT and DIA

requirement Printed circuit board are built to IPC-A-610D Class 2 certification Current CDOT and DIA

requirement Display modules are easily removable and replicable without the use of any additional tools

Current CDOT and DIA requirement

LED type Each Pixel contains three strings of LEDs

String 1 AlInGaP 30 degree LEDs (Red) String 2 InGaN 30 degree LEDs (Green) String 3 InGaN 30 degree LEDs (Blue)

Pixel design brightness 12400 candela at 20 mA (18rdquo characters) Current CDOT and DIA

requirement LED drive current

Red LED lt 30mA Blue and Green LEDs lt 15mA

All LEDs will have standoffs providing superior LED cooling and eliminate corrosion LED pixel protection and alignment device Silicon conformal coat will conform to MIL-I-46058C Type SR and IPC-CC-830 standards

Current CDOT and DIA requirement

Uniform LED color and brightness 256 minimum brightness levels Pixel Test

The pixel test shall be performed from the central controller on command and automatically once a day During a pixel test the operational status of each pixel shall be tested and then transmitted to the central controller or laptop computer This pixel status test shall report back all LED color string errors within each pixel A list of defective LED color strings shall be provided listing string color line number module number column number and row number for the associated pixel for each defective string The pixel test must be completed in less than 05 seconds regardless of message status

Current CDOT and DIA requirement

True Message Display Verification (Pixel Read) The TMDV shall be performed during both message downloads and during every sign poll from the central controller or laptop computer The TMDV shall perform a real-time read of the displayed message and shall return the operational state of each LED color string within each pixel to the central controller as it is currently displayed to the motorist including any errors This shall allow the central controller operator to see what is visibly displayed to the motorist on an individual pixel basis During a TMDV the operational state of each LED color string within each pixel shall be read by the sign controller to allow the central controller or laptop computer to show the actual message including static flashing and alternating messages that are visibly displayed on the sign in a WYSIWYG format This pixel read shall take place while a message is displayed on the sign without disturbing the message in any way Any flashing flickering blinking dimming or other disturbance of the message during this pixel read shall be cause for rejection of the sign The TMDV shall be an actual real time read of LED color strings at the time of

Current CDOT and DIA requirement

DIA Parking Signs Page 4 of 5

the associated sign poll or message download and shall not be accomplished by simulating errors based on the last pixel test

16 Power Supplies and Sensors High-efficiency power supplies Current CDOT and DIA

requirement Redundant power supply Current CDOT and DIA

requirement Power supply sensors Current CDOT and DIA

requirement Operational status feedback of all sensors Current CDOT and DIA

requirement All LED module power supply voltages shall be continuously measured and monitored by the sign controller The sign controller shall provide these voltage readings to the master controller or laptop computer upon command When a voltage drops below a critical value an error message shall be generated and transmitted to the master controller or laptop computer

17 AC Electrical AC Electrical components will conform to NEC standards Current CDOT and DIA

requirement GFCI outlet 20 Controller and Controller Cabinet 21 Sign Controller Skyline Advanced Controller will be located within each sign housing The controller shall monitor and control the ventilation system and all sensors within the sign housing

Ability to control multiple signs on a single sign structure NTCIP compliance Current CDOT and DIA

requirement 22 Cabinet Type A Skyline extended pole cabinet will be provided Natural aluminum exterior finish Pull-out laptop shelf Door alarm 23 Environmental Control Humidity sensor Internal temperature sensor 24 AC Electrical Conformity with NEC standards Current CDOT and DIA

requirement Circuit breakers Current CDOT and DIA

requirement GFCI outlet 25 Surge Protection Two-stage AC power surge protection with feedback and automatic shutdownisolation

Current CDOT and DIA requirement

The system power shall be protected by two stages of transient voltage suppression devices Tripping of each stage (or both if tripped simultaneously) of the surge protection shall cause the sign controller to call central and report the error condition (for dialup operation) or report the error condition to central on the next poll (for multi-drop operation) There shall be an option that is either enabled or disabled and is selected and downloaded from the central controller to the sign controller When this option is enabled tripping of the second stage of surge protection shall prevent power from reaching any components of the sign until the surge protection has been replaced When this option is disabled the sign will continue to function normally after the second stage of surge protection is tripped

30 Software Signs and Controllers shall be fully compatible with the DIA NTCIP sign software at no additional cost to the department in accordance with these specifications

DIA Parking Signs Page 5 of 5

40 Warranty and Telephone Technical Support One-year limited parts return-to-factory warranty Current CDOT and DIA

requirement Lifetime standard telephone support Current CDOT and DIA

requirement

  • Cover Page
  • Cover Letter
    • Cover Letter
    • Transmittal Letter
      • Product Details
        • Sign Brochure
        • Sign Details
        • System Block Diagram
        • Wiring Block Diagram
          • Industry Compliances
            • ISO Certificates
            • UL Authorization
            • NTCIP
            • Welding Procedures-Employees
              • Component Cut Sheets
                • Kynar
                • Lexan
                • Latch
                • Heat Tape
                • GFI
                • Hub
                • Controller
                • Comm Surge
                • AC Surge
                • Ethernet
                • Power Supply
                • LED
                  • Drawings
Page 2: )5217 $&&(66 6/,0/,1( - Denver International Airportbusiness.flydenver.com/bizpdf/DIAID_2318.pdfSign housings are designed in accordance with AASHTO Standard Specifications for Structural

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Sign Ref Name

Agency

Contact

ITS Sales Manager

Door Alarm

Pre-Installed Bolts

Sign housings are designed in accordance with AASHTO Standard Specifications for

Structural Supports for Highway Signs Luminaires and Traffic Signals ndash 6th Edition

for wind speeds of up to 140mph AASHTO group load combinations include total sign weight dead

load ice and wind loads and the design meets the fatigue requirements for truck-induced gusts Snow loading

is included in design loads for applicable geographical regions

Laptop Shelf and Document Holder - (Inside Sign Housing)

Exterior Finish (excluding sign face amp borders)

Sign Housing Properties

Fully Welded Aluminum Housing - Compliance with AWS Standards

Constructed of Marine Grade Aluminum amp Stainless Steel Hardware (5052-H32 for Housing Skin and 6061-T66063-T5 for Structural Framing Members)

1203 v304NTCIP Compliance

GeneralNEMA TS 4-2005 Conformance

KYNAR 500 ndash Flat Black Coating on Face Mask and Borders 30-year architectural grade coating guaranteed to not chip fade or peel for 20 years

Conformity with NEC standards amp Built to IPC-A-610D Class 2

ETL Listed for UL 48 and UL 50

Quality ControlISO 90012008 Certification for Design Manufacturing and Service

Pixel Pitch 18 (70mm)

SlimLine LED Variable Message Sign

ITS-Grade FeatureLook for Skyline Productsrsquo ITS Industry-First features indicated with this symbol

Job Information Model Number VMSLED-SN-1-18L-07x030-30C-I-ISC

Denver International Airport

Selected

OptionNotes

DIA Open Close Inserts LED Color

Option Selection - Data Sheet

Pixel LayoutTim Hershberger

RGB

Kevin Marsh Display Matrix Line Matrix

1 Lines of 7 X 30

3mm GE LEXAN XL10

Polycarbonate Glazing

6mm GE LEXAN XL10 - (Better protection from projectiles that can hit the sign face)

Silicon Conformal Coated PCBAs - Conforms to MIL-I-46058C Type SR amp IPC-CC-830

Natural Aluminum Finish

Front Access - Single lift face that allows a single technician to easily lift the entire face

for safe fast and easy access to all internal sign components

Aluminum Face Mask Over Polycarbonate Glazing with Apertures for Pixels

Face Lock - Ability to padlock

Sign Face Tilt and Mounting

Sign Housing Fixed at 0deg

Sun Shield

Painted Housing

Sign Housing Tilted at a Fixed 3deg

Adjustable Mounting Brackets - Tilt sign housing from 0 to 10deg in 1deg increments

ITS-Grade Solutions from the DMS Expertstrade

ITS-Grade Solutions from the DMS Expertstrade

ITS-Grade Solutions from the DMS Expertstrade

Skyline Project CO201510501

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Circuit Breakers

Model 2070 ATC - Multiple-sourced transportation industry standard controller

(Keypad amp Display Built Into controller)

Power

Sign Controller Type

Intake Filter(s) - Automatic Changing Maintenance-Free Air Filtration System

Communication Line Protection

Controller

Qty 1

Internal Humidity Sensor

Two-Stage AC Surge with Feedback amp Automatic ShutdownIsolation

Qty 1

Ambient Air Temperature Sensor

Advanced Humidity Control System

Ventilation Filter Type

UPS - For Sign Controller and Modem

Sign Controller Location

Standard Protection

Environmental - Sign Housing

Selected

OptionNotes

- Keypad amp Display for Skyline Controller ndash Main Control Panel (MCP)

Two-Stage Dial-Up Comm Surge with Feedback amp Automatic ShutdownIsolation

GFCI Outlet(s) - NEMA 5-15R

Shielded Light Fixtures - Heavy-Duty

Interior Lighting Type - Activated with Door Switch

AC Power Protection

Beacons - Flashing Amber

In-Sign Controller (ISC)

Surge Protection

Ground-Mounted Sign Controller (GMC) - Located in Traffic Cabinet

Advanced - Cools LEDs First By Ducting Air Directly To the Sign Face (Same Control Methods as Standard Ventilation System)

Environmental Sensors

Non-Ventilated - Internal Natural-Convection Air Circulation

Basic - Over Temperature Protection Fan (Snap Disk Control)

Intake Filter(s) - Washable Electrostatic Filters Manually Changed

Standard - (Snap Disk Control Plus Controller Controlled)

Internal Temperature Sensor(s)

Exhaust Filter(s) - Washable Electrostatic Filters

ITS-Grade FeatureLook for Skyline Productsrsquo ITS Industry-First features indicated with this symbol

Positive-Pressure Ventilation Type

Solid-State Airflow Monitoring System

Heat Tape - Positioned uniformly along the sign face (Reduces Condensation Accumulation on Sign Face amp Protects LEDs from stagnateMoisture)

Back-Up Power Options

Fluorescent Lighting

Standard Protection

Incandescent Lighting

Battery Backup System - For Sign Controller Modem and LED Display

Skyline Controller

Skyline Project CO201510501

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Standoffs on LEDs - Provides Superior LED Cooling amp Prevents Corrosion

Controller - Continued

48mm (1875) ndash Pixel Pitch

70mm (275) ndash Pixel Pitch

Auxiliary Control

32mm (125) ndash Pixel Pitch

Redundant Logic Power Supply

18-inch Characters ndash 5x7 Standard Font (Other fonts available)

Avago - AlInGaP 15deg LEDs (Red) InGaN 15deg LEDs (Blue Green)

18-inch Characters ndash 16x23 Font (Other fonts available)

Modem - (fiber optic cellular dial-up etc)

On-Site Labor Service

Lifetime Premium Priority Support

100-700 feet for 12-inch Characters

One-Year Limited Parts Return-to-Factory Warranty

Cabinet Support Board - Located in Traffic Cabinet

Notes

Display Modules Replaceable Without Tools

Full Color 24bit color ndash Provides excellent MUTCD color palette matching

Warranty and Telephone Technical Support

8-inch Characters ndash 8x11 Font

(Reduces light polution by focusing message directly at the roadway)

Lifetime Standard Support

Five-Year Limited Parts Return-to-Factory Warranty

LED Display and Electronics

Hardware Watchdog Timer

Avago - AlInGaP 30deg LEDs (Red) InGaN 30deg LEDs (Blue Green)

Keypad amp Display for Controller ndash Auxiliary Control Panel (ACP)

LED Type

Display Type (Color Scheme)

8-inch Characters ndash 5x7 Standard Font (Other fonts available)

20mm (0787) ndash Pixel Pitch

Thru-Hole LEDs w LED Pixel Protection amp Alignment Device

LED BrandModel

200-1200 feet for 18-inch Characters

One-Year Standard Support Package

SMT LEDs - Constructed with (4) feet that Align amp Support the LED

Amber 1bit Mono-Chrome - Excellent for simple text or graphic messages

50-450 feet for 8-inch Characters

Post-Warranty Telephone Technical Support

Uniform color and brightness

Legibility Distances

50-350 feet for 6-inch Characters

ITS-Grade FeatureLook for Skyline Productsrsquo ITS Industry-First features indicated with this symbol

Selected

Option

12-inch Characters ndash 5x7 Standard Font (Other fonts available)

12-inch Characters ndash 11x16 Font

6-inch Characters ndash 5x8 Font

Three-Year Limited Parts Return-to-Factory Warranty

Skyline Project CO201510501

Published 10815 1036 AM

2903 Delta Drive bull Colorado Springs CO 80910 bull (800) 759-9046 Option 2

wwwSkylineProductscomPage 3 of 4Rev 02222015m

LED Drive Current -

Traffic Cabinet

Cabinet Door Alarm(s)

Exterior Cabinet Finish

GFCI Outlet(s) - NEMA 5-15R

12400 cdm2 minimum white brightness

LED Display and Electronics - Continued

332334 Cabinet

High-Efficiency Power Supplies

Painted Cabinet

Natural Aluminum Finish

Interior Lighting - Activated via door switch

Cabinet Heater - Controlled via Thermostat

Internal Cabinet Humidity Sensor

336S Cabinet

Redundant Power Supply

Power Supply Sensors - For each power supply (Monitored by Controller Reported to Central)

ITS-Grade FeatureLook for Skyline Productsrsquo ITS Industry-First features indicated with this symbol

True Message Display Verification (Performed at same level as Pixel Test)

Locally Downloadable

LED Power Supply Options

Selected

Option

LEDs Driven Properly - ge 2400 Hz day and 100 Hz night

Cabinet Sensor(s)

Cabinet Mounting

Cabinet Environmental

Laptop Shelf and Document Holder - (Inside Traffic Cabinet)

Cabinet Type

Skyline Large Pole Cabinet

Color Level (Each LED color string - Red Green Blue)

Remotely Downloadable

Internal Cabinet Temperature Sensor

Operational Status Feedback of All Sensors

Other

Ground-Mounted - Pad Mounted

Pole-Mounted

Pixel Test

(Red less than 30mA Blue amp Green less than 15mA)

Display Design Brightness (Meets NEMA TS4-2005 Section 5)

Notes

Adjustable Brightness Table

Standard Cabinet Ventilation System

256 Brightness Levels

Skyline Project CO201510501

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wwwSkylineProductscomPage 4 of 4Rev 02222015m

On signs so equipped04242012

System Block Diagram(In-Sign Standard Skyline Controller)

CommSurgeModem

EthernetSwitch

AC Surge

Load Center

12V Power Supply

Electrical Service

Communications Service

Load Center UPS

Power Supplies

AC Surge

Skyline Controller

Door Alarm

Radar

Heat Tape

Beacons

Voltage Sensors

Optical Sensors

Temp Sensors

Humidity Sensors

Power Supply Sensors

2

1

3

4

5

6 n

Display Board

Display Driver

CommSurge

To Additional Signs

Sign 1

Pole Cabinet

GFI

06052015

Electrical ServiceCommunications Service

Wiring Block Diagram(Skyline In-Sign Controller)

Pole Cabinet

120VAC (per sign)2 Wires plus Ground

20A Service(By Others)

120VAC2 Wires plus Ground

50A Service(By Others)

(By Others)

1 Cable (per sign)CAT5e

(By Others)

Sign

To

Additional Signs

Note These control cables carry Ethernet Signals and can not be greater then 100m If a distance greater then 100m is desired Fiber Optic Cable will be required If Fiber is required please notify Skyline

Products and additional costs will apply

Contents of Submittal

224

ACTUAL SIZE

ACTUAL SIZE

ACTUAL SIZE

ACTUAL SIZE

ACTUAL SIZE

Dimensions in millimeters (inch) unless otherwise stated

K3 Draw LatchRotary middot Small

Lift and Turn operation bullConsistent pull-up bull

Material and FinishStainless steel or steel zinc plated

Installation NotesInstall assembly with Oslash 3 (125)rivets or M3 (No 4) screws (not supplied)

NotesSpring loaded Ideal for applications where shock and vibration occur Compensates up to 4 (156) for mounting hole irregularities panel variations and gasket set

Part NumberSee table

Order latch and keeper separately

38 (150)

52plusmn08(208plusmn03)

Open

465plusmn08(183plusmn03)

Closed

24 (94)

15(58)33

(129)

39(152)

2 (09)

175(69)

21(81)13

(50)

37(144)

Keeper(shown engaged)

Riveted Spring Loaded

Padlockable Kick-Out Spring

38 (150)

53plusmn08(207plusmn03)

Open

46plusmn08(182plusmn03)

Closed

24 (94)

15(58 )33

(129)

39(152)

2(09)

175(69)

Keeper(shown engaged)

21(81)13

(50)

37(144)

49 (193)

175 (69)

2(09)

39(153)

95(38)

24 (94)

58plusmn08(227plusmn03)

Open

51plusmn08(202plusmn03)

Closed

24(94)44 (175)

38 (150)

Oslash

21 (81)13(50)

37 (144)

Keeper(shown engaged)

38 (150)

52plusmn08(208plusmn03)

Open

465plusmn08(183plusmn03)

Closed

24 (94)

15(58 )

175 (69)

15deg

14(53)

Kick-out spring lifts latch when open for clearance of keeper

Optionalkeeper plate

21(81)

13(50)

37 (144)

Internalkick-out

springshown

24(938)12

(47)

27(1063)

19 (750)

33 (130)(4 places)

Oslash

Paneledges

21(81)13

(50)

37(144)

Keeper

MaterialPart Number

Riveted Spring Loaded Padlockable Kick-Out Spring Keeper

Steel K3-1625-07 K3-1735-07 K3-2403-07 K3-1887-07 K3-0334-07Stainless Steel K3-1625-52 K3-1735-52 K3-2403-52 K3-1887-52 K3-0334-52

wwwsouthcocomK3

barnja
Rectangle
barnja
Rectangle

NELSONtrade TYPE LT SELF-REGULATING HEATER CABLE

SPECIFICATIONAPPLICATION INFORMATION

LT3-CB

LT5-CB

LT8-CB LT10-CB

LT23-CB

LT25-CB

LT28-CB LT210-CB

bull Optional Overjacket bull Standard Metal Braid

bull Stranded Plated Copper Conductors

bull Self-Regulating Conductive bull Bonded Inner Thermoplastic Jacket bull Outer Thermoplastic Elastomer Jacket

Description Nelson Type LT self-regulating heater

cable is a parallel circuit electric heater strip An irradiation cross-linked conductive polymer core material is extruded over the multi-stranded tin-plated 16-gauge copper bus wires The conductive core material increases or decreases its heat output in response

to temperature changes Two jackets provide extra dielectric strength moisture resistance and protection from impact and abrasion damage The inner thermoplastic jacket is extruded over and bonded to the core material A thermoplastic elastomer outer jacket is then extruded over the inner jacket

A stranded tinned copper metal braid is supplied on all heaters An optional overjacket (fluoropolymer or modified polyolefin) can be specified when the heater cable is to be installed in wet or corrosive environments

Principle of Operation The parallel bus wires apply voltage

along the entire length of the heater cable The conductive core provides an infinite number of parallel conductive paths permitting the cable to be cut to any length in the field with no dead or cold zones developing The heater cable derives its self-regulating characteristic from the inherent properties of the conductive core material As the core

material temperature increases the number of conductive paths in the core material decrease automatically decreasing the heat output As the temperature decreases the number of conductive paths increase causing the heat output to increase This occurs at every point along the length of the cable adjusting the power output to the varying conditions along the pipe

The self-regulating effect allows the cable to be overlapped without creating hot spots or burnout As the cable self-regulates its heat output it provides for the efficient use of electric power producing heat only when and where it is needed and also limiting the maximum sheath temperature

Application Nelsons Type LT self-regulating heater

cable is ideal for use in maintaining fluid flow under low ambient conditions Freeze protection and low watt density process temperature systems such as product pipelines fire protection process water dust suppression systems lube oil condensate return hot water and structure anti-icing are typical applications for this product

The base product is supplied with a tinned copper metal braid that may be used in both general applications and in dry non-corrosive hazardous (classified) areas It is also used to provide a conductive ground path when cable is installed on non-conductive surfaces such as plastic or painted pipe

Options (Delete -CB and add) -JT A tinned copper metal braid with a

modified polyolefin overjacket is available for use when the heater cable is exposed to aqueous solutions of inorganic chemicals (phosphate dilute acids chlorides bases and carbonites) It is also recommended where mechanical abuse is a problem

-J A tinned copper metal braid with a fluoropolymer overjacket is available for use when the heater is available for use when the heater cable is exposed to excessive moisture organic chemicals solvents etc in hazardous (classified) areas and ordinary areas

D1- Approved for use in Class I Division 1 Groups B C and D Class II Division 1 Groups E F and G Class III hazardous areas D1 heating cable requires the use of HASK series connection kits

RichardYount
Rectangle

NELSONtrade TYPE LT SPECIFICATIONAPPLICATION INFORMATION SELF-REGULATING HEATER CABLE

Performance and Rating Data

Catalog Number

Service Voltage

Maximum Length

Maximum Maintenance Temperature

Maximum Intermittent Exposure

T-Rating

LT3 120 325 150degF (65degC) 185degF (85degC) T6 LT23 240 650 150degF (65degC) 185degF (85degC) T6 LT5 120 270 150degF (65degC) 185degF (85degC) T6 LT25 240 540 150degF (65degC) 185degF (85degC) T6 LT8 120 210 150degF (65degC) 185degF (85degC) T5

LT28 240 420 150degF (65degC) 185degF (85degC) T5 LT10 120 180 150degF (65degC) 185degF (85degC) T5 LT210 240 360 150degF (65degC) 185degF (85degC) T5

Electrical equipment T-rating codes define the maximum surface temperature that equipment will reach It is used in hazardous (classified) area applications

Circuit Breaker Selection

Max Length (Feet) Vs Circuit Breaker Size

Start-Up 120 Volt 240 Volt

WattsFt Temp 15A 20A 30A 40A 15A 20A 30A 40A 3 50degF (10degC) 325 650 0degF (-18degC) 230 305 325 460 620 650 -20degF (-29degC) 205 275 325 410 550 650 5 50degF (10degC) 225 270 460 540 0degF (-18degC) 155 205 270 310 415 540 -20degF (-29degC) 135 180 270 275 370 540 8 50degF (10degC) 145 195 210 295 390 420 0degF (-18degC) 100 130 195 210 200 265 395 420 -20degF (-29degC) 90 115 175 210 175 235 350 420

10 50degF (10degC) 115 150 180 230 305 360 0degF (-18degC) 85 110 155 180 165 220 325 360 -20degF (-29degC) 75 100 145 180 150 195 290 360

NOTES 1 Circuit breakers are sized per national electrical codes

2 When using 240 volt product at 208 220 or 277 volts use the circuit adjustment factors shown in the Voltage Adjustment Table

3 When using 2 or more heater cables of different wattage ratings in parallel on a single circuit breaker use the 15A

column amperage of 15 amps divide it by the maximum footage to arrive at an ampsfoot figure for each cable You can then calculate circuit breaker sizes for these combination loads These ampsfoot factors include the 125 sizing factor

4 National electrical codes require ground-fault equipment protection for each branch circuit supplying electric

heating equipment Exceptions to this requirement can be found in the 2002 NEC 5 Heater cables with D1 optional construction require the use of ground fault interrupterground leakage device with

a trip setting no greater than 30mA

RichardYount
Rectangle

NELSONtrade TYPE LT SELF-REGULATING HEATER CABLE

SPECIFICATIONAPPLICATION INFORMATION

Power Output Rating

(-1) (10) (21) (32) (43) (54) (65)

TEMPERATURE DEGREES F (C) A LT3 B LT5 C LT8 D LT10 LT23 LT25 LT28 LT210

WATTS PER FOOT x 328 = WATTS PER METER PIPE TEMPERATURE degF CONVERSION TO degC = 59 (degF - 32)

RichardYount
Rectangle

NELSONtrade TYPE LT SELF-REGULATING HEATER CABLE

SPECIFICATIONAPPLICATION INFORMATION

Catalog Numbers Standard Feature Suffix

BASIC CATALOG NUMBERS -CB Tinned Copper Braid Voltage Watts Per Foot

Optional Features Suffix 3 5 8 10 120 VAC LT3 LT5 LT8 LT10

-J Tinned Copper Braid and Fluoropolymer Overjacket 240 VAC LT23 LT25 LT28 LT210 -JT Tinned Copper Braid and Modified Polyolefin Overjacket D1- Division 1 approved

Voltage Adjustment Use of Self-Regulating heater products at other than rated voltages require minor adjustments in power and maximum circuit lengths

ADJUSTMENT MULTIPLIER 208 VAC 220 VAC 277 VAC Absolute

Product Power Length Power Length Power Length Max Length LT23 76 93 85 96 127 107 650 ft LT25 79 93 87 96 124 107 540 ft LT28 84 93 90 96 119 108 420 ft

LT210 86 93 92 96 116 109 360 ft

Approvals FM CSA UL Ordinary Locations - Ordinary Locations - Ordinary Locations - (-CB -J or -JT options) (-CB -J or -JT options) (-CB -J or -JT options) Hazardous (Classified) Hazardous (Classified) Hazardous (Classified) Locations Locations Locations (-CB -J or -JT options) (-CB -J or -JT options) (-CB -J or -JT options) Class I Division 2 Class I Division 2 Class I Division 2 Groups B C D Groups B C D Groups A B C D Class II Division 2 Class II Division 2 Class II Division 2 Groups G Groups E F G Groups F G Class III Division 2 Class III Division 2 Class III Division 2 (-J option) (-J option) (-J option) Class I Zone 1 Class 1 Division 1 Class I Zone 1 and 2 Group IIC Groups B C D Group IIC (D1 option) Class II Division 1 (D1 option) Class I Division 1 Groups E F G Class I Division 1

Groups B C D Class I Zone 1 Groups B C D Group IIB + H2 Class II Division 1 Zone 1 Ex e II T6 (T5) Groups E F G Class III

Accessories bull Connection Kits for Power Connection Tee Splice Splices and End Seals (Nelson PLT and ALT Series) bull Thermostatic Controls (Nelson TA TH TE and HC Series) bull Junction Boxes Tapes and Warning Signs bull Custom Control Monitoring and Power Panels bull Division 1 Connection Kits for Power Connection Tee Splice Splice and End Connection (Nelson HASK Series) bull Zone 1 Connection Kits for Power Connection Tee Splice Splice and End Connection (Nelson Z1-PLT and Z1-ALT Series)

Nelson Heat Tracing Systems products are supplied with a limited warranty Complete Terms and Conditions may be found on Nelsons website at wwwnelsonheaterscom

NELSON HEAT TRACING SYSTEMS bull PO BOX 726 bull TULSA OK 74101 bull 918-627-5530 bull FAX 918-641-7336 bull wwwnelsonheaterscom 316-SA-001 copy 2006 Nelson Heat Tracing Systems October 2006

RichardYount
Rectangle

GFCI Personnel Protection DevicesGFCI Personnel Protection DevicesHospital Grade GFCI Receptacles mdash Back and Side Wired15 AMP 125V at Receptacle 20 AMP 125V Feed-ThroughDESCRIPTION CAT NO COLOR NEMA CONFIG

Basic Cat No Denotes Brown

Duplex Receptacle with LED Indicator Light 6598-HG I W GY R

20 AMP 125V at Receptacle and Feed-ThroughDESCRIPTION CAT NO COLOR NEMA CONFIG

Basic Cat No Denotes Brown

Duplex Receptacle with LED Indicator Light 6898-HG I W GY R

Commercial Grade GFCI Receptacles mdash Back and Side Wired15 AMP 125V at Receptacle 20 AMP 125V Feed-Through

DESCRIPTION CAT NO COLOR NEMA CONFIGBasic Cat No Denotes Brown

No Indicator Light 6599 I W GY E A

Duplex Receptacle with LED Indicator Light 6598 I W

With 41frasl2 Leads 6599-L I W

Buttons match face color 6599-A I W A

20 AMP 125V at Receptacle and Feed-ThroughDESCRIPTION CAT NO COLOR NEMA CONFIG

Basic Cat No Denotes Brown

No Indicator Light 6899 I W GY

Duplex Receptacle with LED 6898 I WIndicator Light

Buttons match face color 6899-A I W A

Switch-Rated GFCI - Back and Side Wired 20 AMP 125V Switch-RatedSwitch Rating 15 HP 120VDESCRIPTION CAT NO COLOR

Basic Cat No Denotes Brown

Blank Face GFCI No Indicator Light 6490 I W E

Combination Switch GFCI Outlet mdash Side WiredSwitch 1000W 125V AC Outlet 15 AMP 125V Feed-Through 20AMP 125VDESCRIPTION CAT NO COLOR

Basic Cat No Denotes Brown

Single-Pole Switch amp GFCI Protected Outlet 5299 I W

All devices are UL Listed Also CSA Certified except where indicated by

6599-W

5299-W

SPECIFICATIONS amp FEATURESReceptaclesbull Trip threshold meets or exceeds UL

requirements for tripping timebull Impact-resistant thermoplastic cover and bodybull Silver alloy contactsbull Compatible with all Decora devices supplied

with Decora wallplate available in selectedDecora colors

bull Terminals accept up to No12 solid or stranded wire

Combination SwitchGFCIbull Ideal for kitchens bathrooms modular kitchen

units bathroom cabinet fixtures lamp cabinetfixtures and applications where combinationdevices are used

TESTING amp CODE COMPLIANCEbull UL Standard 943 Class A (GFCI) and 498

(receptacles)bull UL Listed (File 48380)bull Meets ANSI C73 NEMA WD-1 require-

ments for duplex receptaclesbull CSA Certified (LR-57811)bull Backed by a Limited Two-Year Warranty

COLORBasic Cat Nos shown above denote Brown color Forother color selections add the suffix to catalog numberas follows Ivory (-I) White (-W) Gray (-GY) Red (-R)Black (-E) Almond (-A)

MATERIAL CHARACTERISTICSFlammability Rated V2Operating Temperature -30degF (-35degC) to 151degF (66degC)

421

(10

69

mm

)

170 (432 mm)

130 (330 mm)

113

(286 mm)143

(362 mm)

270

(68

6 m

m)

COMMERCIAL GRADE GFCI RECEPTACLECat No 6599

RESET

TEST

270

(68

5 m

m)

112 (317 mm)

153 (388 mm)

COMBINATION SWITCH GFCI OUTLETCat No 5299

5-15RG

W

5-15RG

W

5-20RG

W

5-20RG

W

F1 To learn more about Levitonrsquos outstanding offering of devices visit our Website at wwwlevitoncom Building a Connected World

RussellHenry
Rectangle

RigidIMC Conduit FittingsTampB Catalog Number

H100-TBUPC Number 78621089863Status ActiveDescription

1 in Zinc Hub Connector with thermoplastic insulating throat sealing ring-Nitrile (BUNA-N) For use with RigidIMC ConduitApplication

Suitable for hazardous locations use in Class I Di-

vision 2 Class II Division 1amp2 Class III Division 1

amp 2 per NEC 501-4(b) 502-4 (a) and 503-3 (a)

Suitable for hazardous locations use in Class II

Groups E F G amp Class III locations per CEC 18-

202 18-252 18-302 18-352

General

Trade Size (inches) 1

Material Zinc

Dimension Information

Dimension A (inches) 2

Dimension B (inches) 1 1316

Dimension C (inches) 1 116

Dimension D (inches) 14

Dimension E (inches) 1

Specifications

3dmodel Available on Website

Packaging

TampB Inner Pack 5

Package in Units 25

TampB Sold in UOM Each

TampB Weight Per UOM 39 lbs per 100

Application Support

Spacing Chart Available on Website

Certifications

RoHS Compliance Yes

Certifications

File Nbr

E 23018

For further technical assistance please contact us

Thomas amp Betts - USA8155 TampB BlvdMemphis TN 38125wwwtnbcom

TampB Technical SupportMS 3B-508155 TampB BlvdMemphis TN 38125

Hours 7AM - 6PM CDTMonday-FridayPhone (888) 862-3289Fax (901) 252-1321Emailtechsupporttnbcom

Skyline Controller - Headless Cut Sheet - Revised 073015 Page 1 of 2

Skyline Controller - Headless

The Skyline Controller consists of an IP addressable NTICP compliant Controller The Skyline Controller is equipped with

all the necessary equipment to run an NTCIP compliant Variable Message Signs of virtually any type or configuration The

Controller is also equipped with other essential features required by various industry standards and DOTs alike

The Skyline Controller is structured around an environmentally hardened Linux-based controller which is fully NTCIP

compliant The Controller also has the following features

NTCIP is natively supported (Protocol converter or translator devices are not required)

Contains memory for storing Changeable amp Permanent messages Graphics Fonts and other necessary files for

controller operation

Contains DMS-specific control firmware (embedded software) that monitors internalexternal sensors (internal temp

ambient temp humidity power supplies battery voltage etc) displaypixel status amp errors communication inputs and

controls the sign display and environmentals as directed by external NTCIP compliant control software

Utilization of a powerful Linux based Central Processing Unit

An Integrated terminal connection

Two (2) NTCIP-compliant RS232 communication ports

One (1) NTCIP-compliant Ethernet port with RJ45 connector

Compatible with an external Hayes-compatible modem or other communications equipment

Integrate Hardware watchdog circuit that provides automatic reset of controller and communications devices

Operating temp range of -40deg to 74deg C (-40deg to 165deg F) and meets applicable NEMA TS2 and TS4 Standards

The user interface is provided via laptop computer to perform the following functions that include

Navigating the controllerrsquos menu subsystem

Displaypixel diagnostics

Activation of messages stored in memory (Permanent amp Changeable)

Configuring communications port settings and NTCIP options

lsquoPowerrsquo Switch and Indicator used to switch main power on to the controller

lsquoLocalRemotersquo Selection used to place the controller in ldquolocal mode

Reset functionality used to restart the controller andor sign(s)

debode
Text Box

Skyline Controller - Headless Cut Sheet - Revised 073015 Page 2 of 2

The Skyline Controllerrsquos NTCIP Remote Interface Ethernet port utilizes a 10100 Ethernet RJ45 Jack that supports the

UDP network protocol In addition the Controller also contains an NTCIP Local Interface connection that is operated

via a laptop computer Some additional functionality that this interface provides are

An Integrated terminal connection

Remote firmware updates

Compliance with the various industry standards listed here

NTCIP o 1101 - Simple Transportation Management Framework (STMF)

o 1102 - Octet Encoding Rules (OER) Base Protocol

o 1103 - Transportation Management Protocols

o 1201 - Global Object (GO) Definitions

o 1203 - Object Definitions for Dynamic Message Signs

o 2001 - Class B Profile

o 2104 - Ethernet Subnetwork Profile

o 2201 - Transportation Transport Profile

o 2202 - Internet (TCPIP and UDPIP) Transport Profile

o 2301 - Simple Transportation Management Framework (STMF) Application Profile

Conformance Level 1

NEMA TS2 ndash where applicable

o Section 2 ndash Environmental Requirements

NEMA TS4 ndash where applicable

o Section 2 ndash Environmental Requirements

o Section 4 ndash Controller To Sign Interface

o Section 8 ndash Electronics and Electrical

o Section 9 ndash Performance Monitoring

o Section 10 ndash Power Requirements

UL48 ndash Standard for Electric Signs

UL50 ndash Standard for Enclosures for Electrical Equipment

IPC-CC-830 ndash For Silicon Conformal Coating

IPC-A-610C Class 2 Acceptability of Electronic Assemblies

ANSIIPC-7711 Rework of Electronic Assemblies

ANSIIPC-7721 Rework and Modification of Printed Boards and Electronic Assemblies

TThhee ZZoonneeBBaarrrriieerr SSeerriieess is a uniquelymodular data and signal line protectionsystem for 24V 4-20mA current loopand Industrial Ethernet applications Byproviding an effective barrier betweenuncontrolled transient environments andyour valuable electronic systems theZoneBarrier Series protects you fromcostly system down time and equipmentfailure

TThhee ssoopphhiissttiiccaatteedd hhyybbrriidd cciirrccuuiittrryyemployed by the ZoneBarrier Seriesprotects your equipment withoutimpeding normal operation ZoneBarrierprotection components comprise acombination of high energy GasDischarge Tubes with ultra fast diodesand Silicon Avalanche Diodes Thiscombination of high quality surgeprotection components gives theZoneBarrier Series its characteristic lowlet-through voltage and high 10kA surgecurrent capacity which provides excellentprotection ZoneBarrier devices haveRJ45 terminal strip or pluggableterminal strip connectors

DDeessiiggnneedd ffoorr mmuullttii--lloooopp oorr ssiinnggllee ccoonnttrroolllloooopp aapppplliiccaattiioonnss the ZoneBarrier Seriesoffers a flexible surge protection solutionthat is capable of growing with yourrequirements A ZoneBarrier module canbe used as a stand-alone device or as abuilding block in a surge protectionsolution as simple or as complex as yourrequirements now and in the future

OOnnee ssiimmppllee mmaannuuaall ooppeerraattiioonn clampsmodules securely onto DIN rail an actionthat also automatically provides theessential high-integrity groundconnection Standard lsquoTop-hatrsquo (T-section)DIN rail is generally suitable for mountingZoneBarrier Series modules Where anumber of ZoneBarrier Series modulesare mounted on one rail any that areincorrectly mounted (and therefore notsecurely grounded) are very obviousand can easily be remountedcorrectly The ZoneBarrierSeries also has twomounting feet ateither end of theu n i t

enabling mounting to a flat surface suchas a cabinet wall

ZZoonneeBBaarrrriieerr ddaattaa aanndd ssiiggnnaall ddeevviicceess aarreetteesstteedd ttoo IIEECC 6611000000--44--55 and CCITT K17Industrial Ethernet compatible versionsare also UL Certified Cat5 and UL 497BListed ZoneBarriers come complete witha full 10 year product warranty

AAddddiittiioonnaall pprrootteeccttiioonn should be providedfor other systems which may be inter-connected eg power feeds telephonewiring etc other units are available forthis purpose

Data Protection

Protects sensitive IO ports against induced surgesand transients

ZoneBarrier

FFoorr 2244VV 44--2200mmAA ccuurrrreenntt lloooopp aapppplliiccaattiioonnss

IInndduussttrriiaall EEtthheerrnneett ccoommppaattiibbllee vveerrssiioonnssUULL CCeerrttiiffiieedd CCaatt55

TThhrreeee ssttaaggee pprrootteeccttiioonn iinncclluuddiinngg GGaass DDiisscchhaarrggee TTuubbee aanndd SSiilliiccoonn AAvvaallaanncchhee DDiiooddee tteecchhnnoollooggyy

TTeesstteedd ttoo IIEECC 6611000000--44--55 aanndd CCCCIITTTT KK1177

1100 yyeeaarr pprroodduucctt wwaarrrraannttyy

CCoouunnttrryy SSttaannddaarrddAAuutthhoorriittyy AApppprroovveedd ffoorr PPrroodduucctt

United States amp UL 497B Listed Networks 24540Canada UL Certified TIAEIA 568-A Cat5

SSppeecciiffiiccaattiioonn

903-1

08 R

ev A

06

08

06

All figures typical at 77degF (25degC) unless otherwise stated

MMaaxxiimmuumm llooaadd ccuurrrreenntt05 Amps

MMaaxxiimmuumm ssuurrggee ccuurrrreenntt4-20mA versions 10kA100Base-T versions8kA (1kA per line)

MMaaxxiimmuumm lleeaakkaaggee ccuurrrreenntt5microA at working voltage (4-20mA versions)

MMaaxxiimmuumm iinn lliinnee rreessiissttaanncceelt 5 ohms

BBaannddwwiiddtthh4-20mA versions 05 MHz100Base-T versions155 MHz

AAmmbbiieenntt tteemmppeerraattuurree lliimmiittssndash40degF to +185degF (working)ndash40degC to +85degC (working)

HHuummiiddiittyy95 RH (non-condensing)

CCaassiinnggMolded plastic

WWeeiigghhtt28oz (008Kg)

DDiimmeennssiioonnssSee figure 1

EEMMCC ccoommpplliiaanncceeBS EN 60950 1992BS EN 61000-6-2 1999

IInnssttaallllaattiioonn

All ZoneBarrier modules are installed in-lineand are identified with ldquoProtectedrdquo andldquoUnprotectedrdquo for fail-safe installation

DDIINN rraaiill mmoouunnttiinngg ((ffiigguurree 22))ZoneBarrier modules can be mounted on anystandard T-section DIN rail or on the optional19rdquo DIN rail assembly To attach theZoneBarrier module to the DIN rail simplylocate the DIN rail foot of the module over onedge of the DIN rail and then securely pushthe ZoneBarrier onto the DIN rail Note theDIN rail must be properly grounded

SSttaanndd--aalloonnee iinnssttaallllaattiioonn ((ffiigguurree 33))To install a ZoneBarrier module as a stand-alone protector attach an ground lead to thesupplied ring terminal and secure this withthe self tapping screw provided to the baseof the unit Using screws (or bolts) mount themodule on any flat surface

TToo oorrddeerr ssppeecciiffyy -- Model number as per specification tableabove

MMoouunnttiinngg ooppttiioonnss

2211660055 5rdquo DIN rail for up to 4 ZoneBarriers

2211664499 175rdquo DIN rail for up to 16 ZoneBarriers

2244550000 19rdquo DIN rail (with mounting brackets) for up to 32 ZoneBarriers

Note In accordance with our policy of continuousimprovement we reserve the right to change the productrsquosspecification without notice

FFiigguurree 22 DIN rail installation FFiigguurree 33 Stand alone installation

FFiigguurree 11 Dimensions

AApppprroovvaallss

MMooddeell TTyyppee LLiinneess WWoorrkkiinngg LLiimmiittiinngg MMaaxxiimmuumm CCoonnnneeccttoorrssvvoollttaaggee vvoollttaaggee ccoonnttiinnuuoouuss

ooppeerraattiinnggvvoollttaaggee

((VV)) ((VV)) ((VV))

24536 4-20mA 4 plus shield 24 30 30 Terminal strip24539 4-20mA 2 plus shield 24 30 30 Pluggable terminal strip24542 4-20mA 6 24 30 30 Pluggable terminal strip24547 4-20mA 4 plus 2 shields 24 30 30 Pluggable terminal strip24540 100Base-T 8 5 10 NA RJ4524550 100Base-T 2 x 4 5 10 NA 2 x RJ4524551 100Base-T 8 5 10 NA RJ45 110 Block

Suitable for Cat5 (8 wire) applications 2KV 1250 1kA 820

AAttllaannttiicc SScciieennttiiffiicc CCoorrppoorraattiioonn4300 Fortune Place Suite A W Melbourne FL 32904 USATel +1 800-544-4737 +1 321-725-8000 Fax +1 321-727-0736E-mail salesatlanticscientificcom wwwascsurgecom

AA mmeemmbbeerr ooff tthhee MMTTLL IInnssttrruummeennttss GGrroouupp ppllcc

casstr
Rectangle

wwwantairacom

Antaira Technologies - Toll-Free (877) 229-3665 - Phone (714) 671-9000 - FAX (714) 671-9944 - e-Mail infoantairacom - Website httpwwwantairacom

140

94

127

30

65

58

268

47

16

116

6

16

385

50 52

Lanolinx LNX-500A800A58-Port 10100BaseTX Slim Industrial Switch

wwwantairacom

Toll-Free (877) 229-3665Phone (714) 671-9000FAX (714) 671-9944

e-Mail infoantairacomWebsite httpwwwantairacom

Reverse Polarity Protection Present

Overload Current Protection Present

Mechanical Casing IP30 Metal Case Dimension (W x H x D) 30 x 140 x 95 mm (118 x 551 x 374 in) Installation DIN-RailWall Mountable

Weight Unit Weight 1 lbs Shipping Weight 15 lbs

Operation Temperature Standard -10deg C to 70deg C (14deg F to 158deg F) Wide Operating Temperature -40deg to 80deg C (-40deg to 176deg F)

Operation Humidity 5 to 95 (Non-condensing)

Storage Temperature -40deg C to 85deg C

EMI FCC Class A CE EN6100-4-2EN6100-4-3EN6100-4-4EN6100-4-5EN6100-4-6 EN6100-4-8EN6100-4-11EN6100-4-12EN6100-6-2EN6100-6-4

Safety ULcUL Class I Division 2 CE EN60950-1

Stability Testing Shock IEC60068-2-27 Free Fall IEC60068-2-32 Vibration IEC60068-2-6

Warranty 5-Year Warranty

LNX-500A 5-Port 10100BaseTX Slim Industrial Ethernet SwitchLNX-500A-T 5-Port 10100BaseTX Slim Industrial Ethernet Switch Wide Operating TemperatureLNX-800A 8-Port 10100BaseTX Slim Industrial Ethernet SwitchLNX-800A-T 8-Port 10100BaseTX Slim Industrial Ethernet Switch Wide Operating Temperature

DR-4524 45W 24VDC Industrial DIN Rail Power SupplyDR-75-24 75W 24VDC Industrial DIN Rail Power SupplyDR-120-24 120W 24VDC Industrial DIN Rail Power Supply

Standard IEEE 8023 10BaseT Ethernet IEEE 8023u 100BaseTX Fast Ethernet IEEE 8023x Flow Control and Back-Pressure

Protocol CSMACD

Switch Architecture Store and Forward

Transfer Rate 14880pps for Ethernet Port 148800pps for Fast Ethernet Port

MAC Address 2K MAC Address Table

Memory Buffer LNX-500A 384 Kbits LNX-800A 448 Kbits

LED Unit Power 1 Power 2 Fault Port LinkActivity Full-DuplexCollision

Connector LNX-500A 5 x 10100TX RJ-45 with Auto MDIMDI-X Function LNX-800A 8 x 10100TX RJ-45 with Auto MDIMDI-X Function

Network Cable 10BaseT 2-pair UTPSTP Cat 3 4 5 cable EIATIA-568 100-ohm (100m) 100BaseTX 2-pair UTPSTP Cat 5 cable EIATIA-568 100-ohm (100m)

Back-Plane LNX-500A 10 Gbps LNX-800A 16 Gbps

Packet Throughput Ability LNX-500A 149Mpps 64bytes LNX-800A 238Mpps 64bytes

Power Supply DC 12 ~ 48V Redundant Power with Polarity Reverse Protect Function and Removable Terminal Block

Power Consumption LNX-500A 293 Watts LNX-800A 471 Watts

technical datasheet

wwwmtl-instcom enquirymtl-instcom

are highly reliable dual-redundant varistor networks ensuring your site is never unprotected Fully automatic in operation ZoneDefender PRO reacts immediately clamping voltage surges without causing undue leakage losses under normal operation No operator intervention is required ZoneDefender PRO resets automatically and is maintenance free

Suitable for all AC power applications ZoneDefender PRO devices provide protection for AC power supplies with no restriction to the amount of load current

Thermal fusing is incorporated into each ZoneDefender PRO as an additional safety feature Short circuit protection with 200kA AIC rating is also supplied as standard for added peace of mind

ZoneDefender PRO offers an LED status indication allowing each varistor network to be continually monitored and indicated by LEDs on the front panel of the device In addition remote monitoring is enabled by the unitrsquos remote indication contacts

Installation is simple - the ZoneDefender PRO devices can be easily surface or nipple mounted

The ZoneDefender PRO Series is UL 1449 3rd Edition Listed and boasts an unrivaled 10 year lsquono questions askedrsquo manufacturers product warranty ZoneDefender PRO devices also exceed the requirements of ANSIIEEE C6245 and ANSIIEEE C6241

The ZoneDefender PRO Series is a versatile high performance surge protector designed for use in a wide variety of industrial institutional and commercial applications The ZoneDefender PRO is the most compact powerful feature-rich surge protector on the market today State-of-the-art circuitry protects equipment from high frequency noise as well as from damaging electrical transients and high-energy disturbances In addition the ZoneDefender PRO Series offers cost-effective high capacity protection along with application versatility features which make the Series the ultimate surge protection solution

ZoneDefender PRO units provide protection between Line to Neutral Line to Ground Line to Line and Neutral to Ground Utilizing Metal Oxide Varistor (MOV) technology the ZoneDefender PROrsquos protection circuits

ZoneDefender Pro SeriesThe most compact powerful feature-rich AC surge protector available

bull 80kA100kAamp120kAsurge-currentratingperphase

bull Includeshigh-performanceEMIRFIfiltering

bull LEDstatusindicationviasolidstatediagnosticsplusremoteindicationcontacts

bull Built-inaudiblealarm

bull Thermalandshortcircuitfusing

bull Shortcircuitcurrentrating200kAIC

bull UL14493rdEditionListed

bull 10yearproductwarranty

901-104RevB160811

EUROPE (EMEA) +44 (0)1582 723633 THE AMERICAS +1 800 835 7075 ASIA-PACIFIC +65 6 487 7887

enquirymtl-instcom csinfomtl-instcom salesmtlsingcomsg 901-104 RevB 160811

The given data is only intended as a product description and should not be regarded as a legal warranty of properties or guarantee In the interest of further technical developments we reserve the right to make design changes

SPECIFICATIONMaximum surge current (Imax)

80kA 100kA amp 120kA (820micros)Maximum continuous operating voltage

120240 versions - 140Vac270VacLines protected AC

L-N L-G L-L N-GDuty cycle performance (820micros)

Rated 1 impulse10000A gt6500 Impulses100A infinite

Long duration current pulse (101000micros) capability

3600A (tested)Frequency range

47Hz to 63HzAmbient temperature limits

ndash40degF to +185degF workingndash40degC to +85degC working

Humidity95 RH (non-condensing)

Audible Alarm90dB

EMIRFI Attenuation-75dB maximum 100kHz to 100MHz

Weight55 lbs (25 kg ) - Split Phase35 lbs (16 kg) - Single phase

DimensionsSee Figure 1 and Figure 2

SCCR RatingSuitable for use on a circuit capable of delivering not more than 200000 rms symmetrical Amperes 480V max

EMC complianceBS EN 60950 1992BS EN 61000-6-2 1999

Ratings in compliance with IEC 61643-1Imax = 80kA 100kA amp 120kAIimp = 5kA (10350)All current results are per phase

EnclosureNEMA 1 2 33R4 4X 12 and 13 (IP66)

Terminals10 AWG (5mm2)

MountingSurface mount by 021rdquo (5mm) diameter holes

Remote contactsForm C (NC NO C) 60W DC 120VA AC 3A max

Indication

Green LED onRed LED off Power protection in all

modes all phases

Green LED offRed LED on

Protection fault (remote indication alarm via contacts amp audible alarm)

Green LED onRed LED on Neutralground fault (voltage

potential)

DIMENSIONSFigure 1 Split phase dimensions

Figure 2 Single phase dimensions

Model Workingvoltage

UL1449 VPR3rd Edition

Limiting voltageUp

Ringwave200A Phase types

3kA 10kA (In) 80kA versions (V) (V) (V) (V) (kV) (V)ZD16700 120 600 580 800 08 60 Single phase 2-wireZD16701 120240 600 580 800 08 60 Split phase 3-wireZD16709 240 1200 890 1200 12 75 Single phase 2-wire TTZD16900 120TT 6001200 580890 8001300 0813 6075 Single phase 2-wire TTZD16901 120240TT 6001200 580890 8001300 0813 6075 Split phase 3-wire TT100kA versionsZD16730 120 600 580 800 08 60 Single phase 2-wireZD16731 120240 600 580 800 08 60 Split phase 3-wireZD16739 240 1200 890 1200 12 75 Single phase 2-wire TTZD16930 120TT 6001200 580890 8001300 0813 6075 Single phase 2-wire TTZD16931 120240TT 6001200 580890 8001300 0813 6075 Split phase 3-wire TT120kA versionsZD16740 120 600 580 800 08 60 Single phase 2-wireZD16741 120240 600 580 800 08 60 Split phase 3-wireZD16749 240 1200 890 1200 12 75 Single phase 2-wire TTZD16940 120TT 6001200 580890 8001300 0813 6075 Single phase 2-wire TTZD16941 120240TT 6001200 580890 8001300 0813 6075 Split phase 3-wire TT

TO ORDER SPECIFY

APPROVALSCountry StandardAuthority Approved for Product

United StatesCanada

UL 1449 3rd Edition Listed AC power product ZD16700 ZD16701 ZD16709 ZD16900 ZD16901 ZD16730 ZD16731 ZD16739 ZD16930 ZD16931 ZD16740 ZD16741 ZD16749 ZD16940 ZD16941

randybobo
Rectangle

Notes1 Safety approvals cover frequency 47-63 Hz2 At low temperature and low line voltage start uptime will increase

AC-DC

Specification

100 Watts

bull -40 ordmC to +75 ordmC Operation

bull 100 W - Baseplate Cooled

bull High Efficiency Resonant Topology

bull Remote Sense

bull 5V Standby Output

bull Remote OnOff amp Power OK Signal

bull 3 Year Warranty

ECC100 Series

InputInput Voltage bull 85-264 VAC (120-370 VDC) derate output

power lt90 VAC by 10Input Frequency bull 47-400 Hz (See note 1)Input Current bull 14 A typical at 115 VAC full load

08 A typical at 230 VAC full loadInrush Current bull 40 A max at 230 VAC 25 ordmC cold startPower Factor bull EN61000-3-2 class AEarth Leakage Current bull 300 microA at 264 VAC60 Hz max

0511 mA 115230 VAC at 400 Hz typInput Protection bull Internal T50 A250 V fuse in line

and neutral

OutputOutput Voltage bull 12-48 VDC (see tables)Output Voltage Trim bull plusmn5Initial Set Accuracy bull plusmn1 V1 plusmn3 V2Minimum Load bull No minimum load requiredStart Up Delay bull Typically 1 s (see note 2)Start Up Rise Time bull 50 ms typicalHold Up Time bull 16 ms min at 115 VACDrift bull plusmn02 after 20 min warm upLine Regulation bull plusmn05 maxLoad Regulation bull plusmn1 V1 plusmn5 V2 maxOverUndershoot bull 5 typicalTransient Response bull 4 max deviation recovery to within

1 in 500 micros for a 50-75-50 loadchange

Ripple amp Noise bull 1 pk-pk V1 V2 2 20 MHz bandwidthOvervoltage Protection bull 115-140 Vnom recycle input to resetOverload Protection bull 110-150 V1 onlyShort Circuit Protection bull Continuous trip and restart (Hiccup mode)Temperature bull 005˚CCoefficientRemote Sense bull Compensates for 05 V total voltage dropRemote OnOff bull Uncommitted isolated optocoupler diode

powered diode inhibits V1

xppowercom

GeneralEfficiency bull 88 typicalIsolation bull 4000 VAC Input to Output

1500 VAC Input to Ground500 VDC Output to Ground

Switching Frequency bull 65 kHz typicalSignals bull Power OK - open collector

Remote OnOff 5 V StandbyMTBF bull 220 kHrs to MIL-HDBK-217F at 25 ordmC GB

EnvironmentalOperating Temperature bull -40 ˚C to +75 ˚C ambient Baseplate must

be maintained le+85 ordmC see longformdatasheet for further details

Cooling bull Baseplate conduction coolingOperating Humidity bull 95 RH non-condensingStorage Temperature bull -40 ˚C to +85 ˚COperating Altitude bull 3000 mShock bull 30 g pk half sine 6 axesVibration bull 2 g rms 5 Hz to 500 kHz 3 axes

EMC amp SafetyLow Voltage PSU EMC bull EN61204-3 high severity level as belowEmissions bull EN55022 level B conducted

EN55022 level A radiatedHarmonic Currents bull EN61000-3-2 class AVoltage Flicker bull EN61000-3-3Radiated Immunity bull EN61000-4-3 level 3 Perf Criteria AEFTBurst bull EN61000-4-4 level 3 Perf Criteria ASurge bull EN61000-4-5 installation class 3

Perf Criteria A installation class 4Perf Criteria A with optional filter board

Conducted Immunity bull EN61000-4-6 level 3 Perf Criteria ADips amp Interruptions bull EN61000-4-11 30 10 ms 60 100 ms

100 5000 ms Perf Criteria A B BSafety Approvals bull IEC60950-1 CB report CSA 222 No

60950-1 UL60950-1 TUV EN60950-1Equipment Protection bull Class IClass

06-May-09

AC-DC

025 FastonGround tab

2 x 020(508)

230 (5842)

2 x 460 (11684)

500 (1270)

155(394)

2 x 023(58)

J11

2

3 x 020(508)

040(102)

2 x 370(9398)

5 x M3 clearance holes

410(1041)

330(838)

Voltage Adj

Mounting surfacemarked with ldquoArdquo

J2

J3

1

12

10 9

8

ECC100Models and Ratings

Input Connector J1Molex PN 09-65-2038

1 Line2 Neutral

Mechanical Details

Notes1 All dimensions in inches (mm)2 Tolerance xx = plusmn002 (050) xxx = plusmn001 (025)

3 Weight 12 lbs (550g)

J1 mates with Molex housingPN 09-50-1031

Output Connector J2Molex PN 09-65-2088

Pin Single Output1 +V12 +V13 +V14 +V15 RTN6 RTN7 RTN8 RTN

J2 mates with Molex housing PN09-50-1081 and both with Molexseries 5194 crimp terminals

Signal Connector J3Molex PN B10B-PHDSS

1 +5 V Standby2 Logic GND3 Logic GND4 Power OK5 Inhibit Hi6 Inhibit Lo7 +Sense8 -Sense9 +Vout10 -Vout

J3 mates with JST housing PNPHDR-10VS and withJST SPHD-001T-P05 crimp terminals

Output Power Output Voltage V1 MaxOutput Current V1 Standby Supply V2 Model Number

100 W 120 VDC 81 A 50 V05 A ECC100US12

100 W 150 VDC 65 A 50 V05 A ECC100US15

100 W 240 VDC 41 A 50 V05 A ECC100US24

100 W 280 VDC 35 A 50 V05 A ECC100US28

100 W 480 VDC 20 A 50 V05 A ECC100US48

debode
Highlight

1

HLMP-EGxx HLMP-EHxx HLMP-ELxxNew T-1frac34 (5mm) Extra High Brightness AlInGaP LED Lamps

Data Sheet

Features

Viewing angle 15deg 23deg 30deg

High luminous output

Colors 590nm Amber 615nm Red Orange 626nm Red

Package options

With or without lead standoff

Superior resistance to moisture

Untinted for 15deg 23deg and 30deg lamps

Applications

Traffic management- Traffic signals- Pedestrian signals- Work zone warning lights- Variable message signs

Solar Power signs

Commercial outdoor advertising- Signs- Marquees

Description

These Precision Optical Performance AlInGaP LEDs provide superior light output for excellent readability in sunlight and are extremely reliable AlInGaP LED tech-nology provides extremely stable light output over long periods of time Precision Optical Performance lamps utilize the aluminum indium gallium phosphide (AlInGaP) technology

These LED lamps are untinted T-1frac34 packages incorpo-rating second generation optics producing well defined spatial radiation patterns at specific viewing cone angles

These lamps are made with an advanced optical grade epoxy offering superior high temperature and high moisture resistance performance in outdoor signal and sign application The maximum LED junction tempera-ture limit of +130degC enables high temperature operation in bright sunlight conditions The epoxy contains both uv-a and uv-b inhibitors to reduce the effects of long term exposure to direct sunlight

Benefits

Superior performance for outdoor environments

Suitable for auto-insertion onto PC board

2

Package Dimension

A Non-standoff B Standoff

Viewing Angle d

15deg 1239plusmn025(0476plusmn0010)

23deg amp 30deg 1196plusmn025(0459plusmn0010)

Notes1 All dimensions are in millimeters (inches) 2 Leads are mild steel with tin plating3 The epoxy meniscus is 121mm max4 For Identification of polarity after the

leads are trimmed off please refer to the illustration below

CATHODE ANODE

114 plusmn 020(0045 plusmn 0008)

580 plusmn 020(0228 plusmn 0008)

3160(1244) MIN

070 (0028)MAX

100(0039)

MIN

871 plusmn 020(0343 plusmn 0008)

254 plusmn 038(0100 plusmn 0015)

050 plusmn 010(0020 plusmn 0004) SQ TYP

CATHODELEAD

235 (0093)MAX

CATHODEFLAT

114 plusmn 020(0045 plusmn 0008)

580 plusmn 020(0228 plusmn 0008)

3160(1244) MIN

070 (0028)MAX

100(0039)

MIN

871 plusmn 020(0343 plusmn 0008)

254 plusmn 038(0100 plusmn 0015)

050 plusmn 010(0020 plusmn 0004) SQ TYP

CATHODELEAD

CATHODEFLAT

d

150 plusmn 015(0059 plusmn 0006)

500 plusmn 020(0197 plusmn 0008)

500 plusmn 020(0197 plusmn 0008)

3

Part Numbering System

Note Please refer to AB 5337 for complete information on part numbering system

Device Selection Guide

Typical viewingAngle 2θ12 (Deg) [4]

Color and DominantWavelength (nm) Typ [3]

Lamps without Standoff on leads(Package drawing A)

Lamps with Standoff on leads (Package drawing B)

Luminous Intensity Iv (mcd) [125] at 20 mA

Min Max

15deg Amber 590 HLMP-EL1A-Z1KDD HLMP-EL1B-Z1KDD 12000 21000

HLMP-EL1A-Z1LDD HLMP-EL1B-Z1LDD 12000 21000

Red 626 HLMP-EG1A-Z10DD HLMP-EG1B-Z10DD 12000 21000

Red Orange 615 HLMP-EH1A-Z10DD HLMP-EH1B-Z10DD 12000 21000

23deg Amber 590 HLMP-EL2A-XYKDD HLMP-EL2B-XYKDD 7200 12000

HLMP-EL2A-XYLDD HLMP-EL2B-XYLDD 7200 12000

Red 626 HLMP-EG2A-XY0DD HLMP-EG2B-XY0DD 7200 12000

Red Orange 615 HLMP-EH2A-XY0DD HLMP-EH2B-XY0DD 7200 12000

30deg Amber 590 HLMP-EL3A-VWKDD HLMP-EL3B-VWKDD 4200 7200

HLMP-EL3A-VWLDD HLMP-EL3B-VWLDD 4200 7200

HLMP-EL3A-WXKDD HLMP-EL3B-WXKDD 5500 9300

HLMP-EL3A-WXLDD HLMP-EL3B-WXLDD 5500 9300

Red 626 HLMP-EG3A-VW0DD HLMP-EG3B-VW0DD 4200 7200

HLMP-EG3A-WX0DD HLMP-EG3B-WX0DD 5500 9300

Red Orange 615 HLMP-EH3A-WX0DD HLMP-EH3B-WX0DD 5500 9300Notes1 The luminous intensity is measured on the mechanical axis of the lamp package and it is tested with pulsing condition2 The optical axis is closely aligned with the package mechanical axis3 Dominant wavelength λd is derived from the CIE Chromaticity Diagram and represents the color of the lamp4 θfrac12 is the off-axis angle where the luminous intensity is half the on-axis intensity 5 Tolerance for each bin limit is plusmn 15

HLMP ndash E x xx - x x x xx

Mechanical OptionsDD Ammo Pack

Color Bin Selections0 Full color distributionK Color Bin 2 amp 4L Color Bin 4 amp 6

Maximum Intensity BinRefer to Device Selection Guide

Minimum Intensity Bin

Viewing Angle and Lead Standoffs1A 15deg without lead standoff1B 15deg with lead standoff2A 23deg without lead standoff2B 23deg with lead standoff3A 30deg without lead standoff3B 30deg with lead standoff

ColorG Red 626nmL Amber 590nmH Red Orange 615nm

Refer to Device Selection Guide

4

Electrical Optical Characteristics

TJ = 25degC

Parameter Symbol Min Typ Max Units Test Conditions

Forward Voltage Amber Red Red Orange VF 18 21 24 V

IF = 20 mA

Reverse Voltage VR 5 V IR = 100 μA

Dominant Wavelength [1]

Amber Red Red Orange

d584561806120

590062606150

594563006190

nm IF = 20 mA

Peak Wavelength Amber Red Red Orange

PEAK594634621

nm Peak of Wavelength of Spectral Distribution at IF = 20 mA

Spectral Halfwidth Amber Red Red Orange

∆12131414

nm

Thermal resistance RJ-PIN 240 degCW LED junction to anode lead

Luminous Efficacy [2]

Amber Red Red Orange

ηv500200265

lmW Emitted Luminous FluxEmitted Radiant Flux

Luminous Flux Amber Red Red Orange

Φv210023002300

mlm IF = 20 mA

Luminous Efficiency [3]

Amber Red Red Orange

ηe505555

lmW Emitted Luminous FluxElectrical Power

Thermal coefficient of d Amber Red Red Orange

008005007

nmdegC IF = 20 mA +25degC le TJ le +100degC

Notes1 The dominant wavelength λd is derived from the CIE Chromaticity Diagram referenced to Illuminant E Tolerance for each color of dominant

wavelength is +- 05nm2 The radiant intensity Ie in watts per steradian maybe found from the equation Ie = Iv ηV where Iv is the luminous intensity in candela and ηV is

the luminous efficacy in lumens watt3 ηe = Φv IF x VF where Φv is the emitted luminous flux IF is electrical forward current and VF is the forward voltage

Absolute Maximum Ratings TJ = 25degC

Parameter Red Amber Red Orange Unit

DC Forward Current [2] 50 mA

Peak Forward Current 100 [1] mA

Average forward current 30 mA

Power Dissipation 120 mW

Reverse Voltage 5 V

Operating Temperature Range -40 to +100 degC

Storage Temperature Range -40 to +100 degC

Notes1 Duty Factor 30 frequency 1KHz2 Derate linearly as shown in Figure 4

5

Figure 1 Relative Intensity vs Peak Wavelength Figure 2 Forward Current vs Forward Voltage

Figure 3 Relative Luminous Intensity vs Forward Current Figure 4 Maximum Forward Current vs Ambient Temperature

Figure 5Radiation Pattern for 15deg Viewing Angle Lamp Figure 6 Radiation Pattern for 23deg Viewing Angle Lamp

0

20

40

60

80

100

0 1 2 3

FORWARD VOLTAGE-V

FORW

ARD

CURREN

T-mA

0005

1015

2025

3035

4045

50

0 20 40 60 80 100DC FORWARD CURRENT - mA

RELA

TIVE

LUM

INOU

S INTEN

SITY

(NORMAL

IZED

AT 2

0 mA)

0

10

20

30

40

50

60

0 20 40 60 80 100

TA - AMBIENT TEMPERATURE - -C

I FMAX

- MAX

IMUM

FORW

ARD

CURREN

T - mA

00

02

04

06

08

10

-90 -60 -30 0 30 60 90

ANGULAR DISPLACEMENT-DEGREE

NORM

ALIZED

INTE

NSIT

Y

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPLACEMENT-DEGREE

NORM

ALIZED

INTE

NSIT

Y

00

02

04

06

08

10

500 550 600 650WAVELENGTH - nm

RELA

TIVE

INTE

NSIT

Y RedAmber

Red Orange

6

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPLACEMENT-DEGREE

NORM

ALIZED

INTE

NSIT

Y

Figure 7 Radiation Pattern for 30deg Viewing Angle Lamp

Relative Forward Voltage vs Junction Temperature

Relative Light Output vs Junction Temperature

01

10

100

-40 -20 0 20 40 60 80 100 120 140TJ - JUNCTION TEMPERATURE - degC

RELA

TIVE

LIGH

T OUTPU

T (N

ORMAL

IZED

AT T

J=25degC

)

-030

-025

-020

-015

-010

-005

000

005

010

015

020

-40 -20 0 20 40 60 80 100 120 140

TJ - JUNCTION TEMPERATURE - degC

FORW

ARD VOLTAGE S

HIFT

- V

Red Orange

Red

Amber

Red Orange

Red

Amber

7

Intensity Bin Limit Table (131 Iv bin ratio)

Bin

Intensity (mcd) at 20mA

Min Max

V 4200 5500

W 5500 7200

X 7200 9300

Y 9300 12000

Z 12000 16000

1 16000 21000

Tolerance for each bin limit is plusmn 15

VF Bin Table (V at 20mA)

Bin ID Min Max

VD 18 20

VA 20 22

VB 22 24

Tolerance for each bin limit is plusmn 005V

Avago Color Bin on CIE 1931 Chromaticity Diagram

0280

0300

0320

0340

0360

0380

0400

0420

0440

0460

0500 0550 0600 0650 0700 0750 0800X

Y

2

4

6

Amber

Red

Red Orange

Red Color Range

MinDom

Max Dom X min Y Min X max Y max

618 630 06872 03126 06890 02943

06690 03149 07080 02920

Tolerance for each bin limit is plusmn 05nm

Amber Color Range

BinMin Dom

Max Dom Xmin Ymin Xmax Ymax

2 587 5895 05570 04420 05670 04250

05530 04400 05720 04270

4 5895 592 05720 04270 05820 04110

05670 04250 05870 04130

6 592 5945 05870 04130 05950 03980

05820 04110 06000 03990

Tolerance for each bin limit is plusmn 05nm

Red Orange Color Range

MinDom

Max Dom Xmin Ymin Xmax Ymax

612 619 06712 06887 06716 06549

03280 03109 03116 03282

Tolerance for each bin limit plusmn 05nm

NoteAll bin categories are established for classification of products Products may not be available in all bin categories Please contact Avago representative for further information

8

Precautions

Lead Forming The leads of an LED lamp may be preformed or cut to

length prior to insertion and soldering on PC board

For better control it is recommended to use proper tool to precisely form and cut the leads to applicable length rather than doing it manually

If manual lead cutting is necessary cut the leads after the soldering process The solder connection forms a mechanical ground which prevents mechanical stress due to lead cutting from traveling into LED package This is highly recommended for hand solder operation as the excess lead length also acts as small heat sink

Soldering and Handling Care must be taken during PCB assembly and

soldering process to prevent damage to the LED component

LED component may be effectively hand soldered to PCB However it is only recommended under unavoidable circumstances such as rework The closest manual soldering distance of the soldering heat source (soldering ironrsquos tip) to the body is 159mm Soldering the LED using soldering iron tip closer than 159mm might damage the LED

159mm

ESD precaution must be properly applied on the soldering station and personnel to prevent ESD damage to the LED component that is ESD sensitive Do refer to Avago application note AN 1142 for details The soldering iron used should have grounded tip to ensure electrostatic charge is properly grounded

Recommended soldering condition

Wave Soldering [1 2]

Manual Solder Dipping

Pre-heat temperature 105 degC Max -

Preheat time 60 sec Max -

Peak temperature 260 degC Max 260 degC Max

Dwell time 5 sec Max 5 sec Max

Note 1) Above conditions refers to measurement with thermocouple

mounted at the bottom of PCB2) It is recommended to use only bottom preheaters in order to reduce

thermal stress experienced by LED

Wave soldering parameters must be set and maintained according to the recommended temperature and dwell time Customer is advised to perform daily check on the soldering profile to ensure that it is always conforming to recommended soldering conditions

Anode

Note 1 PCB with different size and design (component density) will have

different heat mass (heat capacity) This might cause a change in temperature experienced by the board if same wave soldering setting is used So it is recommended to re-calibrate the soldering profile again before loading a new type of PCB

2 Avago Technologiesrsquo high brightness LED are using high efficiency LED die with single wire bond as shown below Customer is advised to take extra precaution during wave soldering to ensure that the maximum wave temperature does not exceed 260degC and the solder contact time does not exceeding 5sec Over-stressing the LED during soldering process might cause premature failure to the LED due to delamination

Avago Technologies LED Configuration

Note Electrical connection between bottom surface of LED die and the lead frame is achieved through conductive paste

Any alignment fixture that is being applied during wave soldering should be loosely fitted and should not apply weight or force on LED Non metal material is recommended as it will absorb less heat during wave soldering process

Note In order to further assist customer in designing jig accurately that fit Avago Technologiesrsquo product 3D model of the product is available upon request

At elevated temperature LED is more susceptible to mechanical stress Therefore PCB must allowed to cool down to room temperature prior to handling which includes removal of alignment fixture or pallet

If PCB board contains both through hole (TH) LED and other surface mount components it is recommended that surface mount components be soldered on the top side of the PCB If surface mount need to be on the bottom side these components should be soldered using reflow soldering prior to insertion the TH LED

Recommended PC board plated through holes (PTH) size for LED component leads

LED component lead size Diagonal

Plated through hole diameter

045 x 045 mm(0018x 0018 inch)

0636 mm(0025 inch)

098 to 108 mm(0039 to 0043 inch)

050 x 050 mm(0020x 0020 inch)

0707 mm(0028 inch)

105 to 115 mm(0041 to 0045 inch)

Over-sizing the PTH can lead to twisted LED after clinching On the other hand under sizing the PTH can cause difficulty inserting the TH LED

9

Refer to application note AN5334 for more information about soldering and handling of high brightness TH LED lamps

Example of Wave Soldering Temperature Profile for TH LED

Ammo Packs Drawing

Note The ammo-packs drawing is applicable for packaging option ndashDD amp -ZZ and regardless standoff or non-standoff

Recommended solder Sn63 (Leaded solder alloy)SAC305 (Lead free solder alloy)

Flux Rosin flux

Solder bath temperature 255degC plusmn 5degC (maximum peak temperature = 260degC)

Dwell time 30 sec - 50 sec(maximum = 5sec)

Note Allow for board to be sufficientlycooled to room temperature beforeexerting mechanical force

60sec Max

TIME (sec)

260 degC Max

105 degC Max

TEMPERA

TURE

(degC)

10

Packaging Box for Ammo Packs

Note The dimension for ammo pack is applicable for the device with standoff and without standoff

Packaging Label(i) Avago Mother Label (Available on packaging box of ammo pack and shipping box)

13

13

13

$$$

amp

13()

+amp13amp(amp+---(+)012-

DISCLAIMER AVAGOrsquoS PRODUCTS AND SOFTWARE ARE NOT SPECIFICALLY DESIGNED MANUFACTURED OR AUTHORIZED FOR SALE AS PARTS COMPONENTS OR ASSEMBLIES FOR THE PLANNING CONSTRUCTION MAINTENANCE OR DIRECT OPERATION OF A NUCLEAR FACILITY OR FOR USE IN MEDICAL DEVICES OR APPLICATIONS CUSTOMER IS SOLELY RESPONSIBLE AND WAIVES ALL RIGHTS TO MAKE CLAIMS AGAINST AVAGO OR ITS SUPPLIERS FOR ALL LOSS DAMAGE EXPENSE OR LIABILITY IN CONNECTION WITH SUCH USE

amp(313

313

amp

4

413

+)

$5amp136$

amp

13()

amp

(+)012-

(ii) Avago Baby Label (Only available on bulk packaging)

Acronyms and Definition

BIN

(i) Color bin only or VF bin only

(Applicable for part number with color bins but without VF bin OR part number with VF bins and no color bin)

OR

(ii) Color bin incorporated with VF Bin

(Applicable for part number that have both color bin and VF bin)

Example

(i) Color bin only or VF bin only

BIN 2 (represent color bin 2 only)

BIN VB (represent VF bin ldquoVBrdquo only)

(ii) Color bin incorporate with VF Bin

BIN 2VB

VB VF bin ldquoVBrdquo

2 Color bin 2 only

For product information and a complete list of distributors please go to our web site wwwavagotechcom

Avago Avago Technologies and the A logo are trademarks of Avago Technologies in the United States and other countriesData subject to change Copyright copy 2005-2010 Avago Technologies All rights reserved AV02-1687EN - February 23 2010

HLMP-Cx1A1B2A2B3A3BNew 5mm Blue and Green LED Lamps

Data Sheet

CAUTION INGaN devices are Class 1C HBM ESD sensitive per JEDEC Standard Please observe appropriate precautions during handling and processing Refer to Application Note AN ndash 1142 for additional details

Description

These high intensity blue and green T-1frac34 package LEDs are untinted and non-diffused Based on the most efficient and cost effective InGaN material technology and incor-porating second generation optics they produce well defined spatial radiation patterns at specific viewing cone angles

Advanced optical grade epoxy construction offers superior high temperature and moisture resistance per-formance in outdoor signal and sign applications

Features

Well defined spatial radiation pattern

High luminous output

Untinted Non-diffused

Available in Colorndash Blue 470nmndash Green 525nm

Viewing Angle 15deg 23deg and 30deg

Standoff or non-standoff

Superior resistance to moisture

Applications

Commercial outdoor advertising

Traffic Sign

Variable Message Sign

2

Package Dimensions

Drawing A (Non-standoff)

Drawing B (Standoff)

cathodeflat

Cathode

d

100 plusmn 0200039 plusmn 0008

130 plusmn 0150051 plusmn 0006870 plusmn 020

0343 plusmn 0008

500 plusmn 0200197 plusmn 0008

580 plusmn 0200228 plusmn 0008

254 plusmn 0380100 plusmn 0015

070 max0028

3160min1244

sq typ050 plusmn 0100020 plusmn 0004

100 min0039

Viewing Angle d

HLMP-Cx1B 1296plusmn025(0510plusmn0010)

HLMP-Cx2B 1232 plusmn025(0485plusmn0010)

HLMP-Cx3B 1200plusmn025(0472plusmn0010)

Notes1 All dimensions are in millimeters (inches) 2 Leads are mild steel with tin plating3 The epoxy meniscus is 150mm max

100 plusmn 0200039 plusmn 0008

070 max0028

870 plusmn 0200343 plusmn 0008

500 plusmn 0200197 plusmn 0008

3160min1244

Cathode 100 min0039

sq typ050 plusmn 0100020 plusmn 0004

254 plusmn 0380100 plusmn 0015

cathodeflat

580 plusmn 0200228 plusmn 0008

3

Device Selection Guide

Part Number ColorTypical Viewing angle 2frac12 (deg) [4]

Luminous Intensity Iv (mcd) at 20 mA [125]

Standoff Non Standoff

Package drawingMin Max

HLMP-CB1A-XY0DD Blue 15deg 7200 12000 Non Standoff A

HLMP-CB1A-XYBDD

HLMP-CB1A-XYCDD

HLMP-CB1B-XY0DD Standoff B

HLMP-CB1B-XYBDD

HLMP-CB1B-XYCDD

HLMP-CB2A-VW0DD 23deg 4200 7200 Non Standoff A

HLMP-CB2A-VWBDD

HLMP-CB2A-VWCDD

HLMP-CB2B-VW0DD Standoff B

HLMP-CB2B-VWBDD

HLMP-CB2B-VWCDD

HLMP-CB3A-UV0DD 30deg 3200 5500 Non Standoff A

HLMP-CB3A-UVBDD

HLMP-CB3A-UVCDD

HLMP-CB3B-UV0DD Standoff B

HLMP-CB3B-UVBDD

HLMP-CB3B-UVCDD

HLMP-CM1A-450DD Green 15deg 35000 59000 Non Standoff A

HLMP-CM1A-45BDD

HLMP-CM1A-45CDD

HLMP-CM1B-450DD Standoff B

HLMP-CM1B-45BDD

HLMP-CM1B-45CDD

HLMP-CM2A-120DD 23deg 16000 27000 Non Standoff A

HLMP-CM2A-12BDD

HLMP-CM2A-12CDD

HLMP-CM2B-120DD Standoff B

HLMP-CM2B-12BDD

HLMP-CM2B-12CDD

HLMP-CM3A-Z10DD 30deg 12000 21000 Non Standoff A

HLMP-CM3A-Z1BDD

HLMP-CM3A-Z1CDD

HLMP-CM3B-Z10DD Standoff B

HLMP-CM3B-Z1BDD

HLMP-CM3B-Z1CDD

Notes1 The luminous intensity is measured on the mechanical axis of the lamp package and it is tested with pulsing condition2 The optical axis is closely aligned with the package mechanical axis3 Dominant wavelength d is derived from the CIE Chromaticity Diagram and represents the color of the lamp4 frac12 is the off-axis angle where the luminous intensity is half the on-axis intensity 5 Tolerance for each bin limit is plusmn 15

4

Part Numbering System

Note please refer to AB 5337 for complete information on part numbering system

Packaging OptionDD Ammo Pack

Color Bin Selection0 Full DistributionB Color Bin 2 amp 3C Color Bin 3 amp 4

Maximum Intensity Bin 0 No maximum intensity limit (refer to selection guide)

Minimum Intensity Bin Refer to Device Selection Guide

Viewing Angle and Lead Standoffs1A 15deg without lead standoff1B 15deg with lead standoff2A 23deg without lead standoff2B 23deg with lead standoff3A 30deg without lead standoff3B 30deg with lead standoff

ColorB Blue 470M Green 525

HLMP C x xx x x x xx

Absolute Maximum Ratings TJ = 25degC

Parameter Blue Green Unit

DC Forward Current [1] 30 mA

Peak Forward Current 100 [2] mA

Power Dissipation 116 mW

Reverse Voltage 5 V

LED Junction Temperature 110 degC

Operating Temperature Range -40 to + 85 degC

Storage Temperature Range -40 to + 100 degC

Notes1 Derate linearly as shown in figure 42 Duty Factor 10 frequency 1KHz

5

Electrical Optical Characteristics TJ = 25degC

Parameter Symbol Min Typ Max Units Test Conditions

Forward VoltageGreen Blue

VF28 32 38

V IF = 20 mA

Reverse Voltage VR 5 V IR = 10 A

Dominant Wavelength[1]

GreenBlue

d51904600

52504700

53904800

nm IF = 20 mA

Peak WavelengthGreenBlue

PEAK516464

nm Peak of Wavelength of Spectral Distribution at IF = 20 mA

Spectral Half WidthGreenBlue

123023

nm IF = 20mA

Thermal Resistance RJ-PIN 240 degCW LED Junction-to-Pin

Luminous Efficacy [2]

GreenBlue

V51878

lmW Emitted Luminous Flux Emitted Radiant Flux

Thermal coefficient of dGreenBlue

00280024

nmdegC IF = 20 mA +25degC le TJ le +100degC

Notes1 The dominant wavelength is derived from the chromaticity Diagram and represents the color of the lamp2 The radiant intensity Ie in watts per steradian may be found from the equation Ie = IVV where IV is the luminous intensity in candelas and V is

the luminous efficacy in lumenswatt

6

Figure 1 Relative Intensity vs Wavelength Figure 2 Forward Current vs Forward Voltage

Figure 3 Relative Intensity vs Forward Current Figure 4 Maximum Forward Current vs Ambient Temperature

Figure 5 Relative Dominant Wavelength Shift vs Forward Current Figure 6 Radiation Pattern for 15deg

0001

0203

04

050607

08

0910

380 430 480 530 580 630WAVELENGTH - nm

RELA

TIVE

INTENS

ITY

GREENBLUE

0

20

40

60

80

100

0 1 2 3 4 5FORWARD VOLTAGE-V

FORW

ARD CU

RREN

T-m

A

00

05

10

15

20

25

30

35

0 20 40 60 80 100 120DC FORWARD CURRENT-mA

RELA

TIVE

LUM

INOUS INT

ENSI

TY(NOR

MAL

IZED

AT 20m

A)

GREEN

BLUE

-10

-5

0

5

10

0 20 40 60 80 100FORWARD CURRENT-mA

RELA

TIVE

DOM

INAN

T W

AVEL

ENGT

H SH

IFT -

nm GREEN

BLUE

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT -DEGREE

NORM

ALIZ

ED IN

TENS

ITY

0

5

10

15

20

25

30

35

0 20 40 60 80 100TA - AMBIENT TEMPERATURE - degC

I Fmax

- M

AXIM

UM FO

RWARD

CURR

ENT -

mA

7

Figure 7 Radiation Pattern for 23deg Figure 8 Radiation Pattern for 30deg

Figure 9 Relative Light Output vs Junction Temperature Figure 10 Relative Forward Voltage vs Junction Temperature

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT - DEGREE

NORM

ALIZ

ED IN

TENS

ITY

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT - DEGREE

NORM

ALIZ

ED IN

TENS

ITY

01

1

10

-40 -20 0 20 40 60 80 100 120TJ - JUNCTION TEMPERATURE TJ - JUNCTION TEMPERATURE

NORM

ALZI

ED IN

TENS

ITY (

PHOTO)

-03

-02

-01

0

01

02

03

-40 -20 0 20 40 60 80 100 120

FORW

ARD

VOLT

AGE S

HIFT

-VGreenBlue

GreenBlue

Intensity Bin Limit Table (131 Iv bin ratio)

BinIntensity (mcd) at 20mAMin Max

U 3200 4200

V 4200 5500

W 5500 7200

X 7200 9300

Y 9300 12000

Z 12000 16000

1 16000 21000

2 21000 27000

3 27000 35000

4 35000 45000

5 45000 59000

Tolerance for each bin limit is plusmn 15

Green Color Bin Table

Bin Min Dom Max Dom1 5190 5230

2 5230 5270

3 5270 5310

4 5310 5350

5 5350 5390

Tolerance for each bin limit is plusmn 05nm

Blue Color Bin Table

Bin Min Dom Max Dom1 4600 4640

2 4640 4680

3 4680 4720

4 4720 4760

5 4760 4800

Tolerance for each bin limit is plusmn 05nmNote 1 All bin categories are established for classification of products Products may not be available in all bin categories Please contact your Avago

representative for further information

8

Precautions

Lead Forming

The leads of an LED lamp may be preformed or cut to length prior to insertion and soldering on PC board

For better control it is recommended to use proper tool to precisely form and cut the leads to applicable length rather than doing it manually

If manual lead cutting is necessary cut the leads after the soldering process The solder connection forms a mechanical ground which prevents mechanical stress due to lead cutting from traveling into LED package This is highly recommended for hand solder operation as the excess lead length also acts as small heat sink

Soldering and Handling

Care must be taken during PCB assembly and soldering process to prevent damage to the LED component

LED component may be effectively hand soldered to PCB However it is only recommended under unavoidable circumstances such as rework The closest manual soldering distance of the soldering heat source (soldering ironrsquos tip) to the body is 159mm Soldering the LED using soldering iron tip closer than 159mm might damage the LED

ESD precaution must be properly applied on the 159mm

soldering station and personnel to prevent ESD damage to the LED component that is ESD sensitive Do refer to Avago application note AN 1142 for details The soldering iron used should have grounded tip to ensure electrostatic charge is properly grounded

Recommended soldering condition

Wave Soldering [1 2]

Manual Solder Dipping

Pre-heat temperature 105degC Max -

Preheat time 60 sec Max -

Peak temperature 260degC Max 260degC Max

Dwell time 5 sec Max 5 sec Max

Note 1 Above conditions refers to measurement with thermocouple

mounted at the bottom of PCB2 It is recommended to use only bottom preheaters in order to reduce

thermal stress experienced by LED

Wave soldering parameters must be set and maintained according to the recommended temperature and dwell time Customer is advised to perform daily check on the soldering profile to ensure that it is always conforming to recommended soldering conditions

Note 1 PCB with different size and design (component density) will have

different heat mass (heat capacity) This might cause a change in temperature experienced by the board if same wave soldering setting is used So it is recommended to re-calibrate the soldering profile again before loading a new type of PCB

Avago Technologies LED Configuration

Any alignment fixture that is being applied during wave soldering should be loosely fitted and should not apply weight or force on LED Non metal material is recommended as it will absorb less heat during wave soldering process

At elevated temperature LED is more susceptible to mechanical stress Therefore PCB must allowed to cool down to room temperature prior to handling which includes removal of alignment fixture or pallet

If PCB board contains both through hole (TH) LED and other surface mount components it is recommended that surface mount components be soldered on the top side of the PCB If surface mount need to be on the bottom side these components should be soldered using reflow soldering prior to insertion the TH LED

Recommended PC board plated through holes (PTH) size for LED component leads

LED component lead size Diagonal

Plated through hole diameter

045 x 045 mm(0018x 0018 inch)

0636 mm(0025 inch)

098 to 108 mm(0039 to 0043 inch)

050 x 050 mm(0020x 0020 inch)

0707 mm(0028 inch)

105 to 115 mm(0041 to 0045 inch)

Over-sizing the PTH can lead to twisted LED after clinching On the other hand under sizing the PTH can cause difficulty inserting the TH LED

Refer to application note AN5334 for more information about soldering and handling of high brightness TH LED lamps

CATHODE

InGaN Device

9

Example of Wave Soldering Temperature Profile for TH LED

Recommended solder Sn63 (Leaded solder alloy)SAC305 (Lead free solder alloy)

Flux Rosin flux

Solder bath temperature 255degC plusmn 5degC (maximum peak temperature = 260degC)

Dwell time 30 sec - 50 sec(maximum = 5sec)

Note Allow for board to be sufficientlycooled to room temperature beforeexerting mechanical force

60 sec Max

TIME (sec)

260degC Max

105degC Max

TEM

PERA

TURE

(degC)

Ammo Packs Drawing

Note The ammo-packs drawing is applicable for packaging option ndashDD amp -ZZ and regardless standoff or non-standoff

635 plusmn 1300250 plusmn 0051

1270 plusmn 1000500 plusmn 0039

9125 plusmn 062503595 plusmn 002459125 plusmn 062503595 plusmn 00245

1800 plusmn 05007085 plusmn 00195

070 plusmn 02000275 plusmn 00075 A A

1270 plusmn 0300500 plusmn 0012

VIEW AA

400 plusmn 02001575 plusmn 00075Oslash TYP

205 plusmn 10008070 plusmn 00394

CATHODE

10

Packaging Box for Ammo Packs

Note For InGaN device the ammo pack packaging box contain ESD logo

Packaging Label

(i) Avago Mother Label (Available on packaging box of ammo pack and shipping box)

LABEL ON THISSIDE OF BOX

FROM LEFT SIDE OF BOXADHESIVE TAPE MUST BEFACING UPWARDS

ANODE LEAD LEAVESTHE BOX FIRST

(1P) Item Part Number

(1T) Lot Lot Number

LPN

(9D)MFG Date Manufacturing Date

(P) Customer Item

(V) Vendor ID

DeptID Made In Country of Origin

(Q) QTY Quantity

CAT Intensity Bin

BIN Color Bin

(9D) Date Code Date Code

STANDARD LABEL LS0002 RoHS Compliant e3 max temp 260C

For product information and a complete list of distributors please go to our web site wwwavagotechcom

Avago Avago Technologies and the A logo are trademarks of Avago Technologies in the United States and other countriesData subject to change Copyright copy 2005-2009 Avago Technologies All rights reserved AV02-2228EN - December 15 2009

(ii) Avago Baby Label (Only available on bulk packaging)

(1P) PART Part Number

(1T) LOT Lot Number

(9D)MFG DATE Manufacturing Date

CO Country of Origin

Customer PN

Supplier Code

QUANTITY Packing Quantity

CAT Intensity Bin

BIN Color Bin

DATECODE Date Code

RoHS Compliant e3 max temp 260C Lamps Baby Label

DISCLAIMER Avagorsquos products and software are not specifically designed manufactured or authorized for sale as parts components or assemblies for the planning construction maintenenace or direct operation of a nuclear facility or for use in medical devices or applications Customer is solely responsible and waives all rights to make claims against avago or its suppliers for all loss damage expense or liability in connection with such use

Contents of Submittal

DIA Parking Signs Page 1 of 5

Skyline Products Inc

General Specifications for Full Color LED Inserts

DIA Parking Signs Page 2 of 5

Specification for Full Color LED Inserts Notes

10 Full Color LED VMS Inserts

11 Quality Assurance

ISO 90012008 certification for design manufacturing and service Current CDOT and DIA requirement

12 General ETL Listed for UL 48 UL50 and UL 1433 Current CDOT and DIA

requirement 13 Housing Properties Sign housing are designed in accordance to AASHTO Standard Specifications for Structural Supports for Highway Signs Luminaires and Traffic Signals ndash 6th Edition for wind speeds of up to 140 mph AASHTO group load combinations include total sign weight dead load ice and wind loads and the design meets the fatigue requirements for truck-induced gusts Snow loading is include in design loads for applicable geographical regions

Current CDOT and DIA requirement

Sealed housing Welding compliance with AWS standards

All welding shall be by an inert gas process in accordance with the American Welding Society (AWS) Standards 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum The LED DMS manufacturerrsquos welders and welding procedures shall be certified by an ANSIAWS Certified Welding Inspector to the 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum Proof of certification of all the LED DMS manufacturerrsquos welders and applicable welding procedures shall be supplied with the submittals The name phone number and address off the ANSIAWS Certified Welding Inspector that certified the LED VMS manufacturerrsquos welders and procedures shall also be provided with the submittals

Current CDOT and DIA requirement

Black KYNAR 500 coated face on mask and borders mdash 30-year coating guaranteed to not chip fade or peel for 20 years

Current CDOT and DIA requirement

The lens panel assembly shall consist of a KYNAR 500 coated aluminum mask over a clear glazing The lens panel assembly shall be modular in design interchangeable without misalignment of the lens panel and the LED pixels and removable from within the main sign housing

Current CDOT and DIA requirement

Aluminum face (090rdquo) mask over glazing with apertures for the pixels The lens panel aluminum mask shall be 0090 inch minimum thickness and finished with a matte black licensed factory applied KYNAR 500 Resin Fluoropolymer based coating system It shall be perforated to provide an aperture for each pixel on the display modules Each aperture shall be as small as possible without blocking the LED light output at the required viewing angle The Skyline aluminum face mask with aperture system will significantly minimize glare on the sign as it blocks more than 73 of sun rays making it very legible even with direct sunlight This method should be required over a ldquolouverrdquo system Louvers create a shelf above each row of pixels collecting snow ice dirt etc and ultimately inhibiting the display

Current CDOT and DIA requirement

Polycarbonate glazing 18rdquoGE LEXAN XL102UV Single lift face that allows a single technician to easily lift the entire face for safe fast and easy access to all the internal sign components

Current CDOT and DIA requirement

Mounting brackets Skyline will work with the appropriate parties to develop a mounting system to accommodate for the type of sign being provided and the structure requirements

Natural aluminum finish (excluding face) Current CDOT and DIA requirement

14 Environmental Control 8 watt per foot heat tape will be installed along the bottom of entire display area Provided heat tape will be controlled by the Advanced Humidity Sensing System of the controller

Current CDOT and DIA requirement

DIA Parking Signs Page 3 of 5

Environmental Sensors (1) Photocell Sensor (1) Internal Temperature Sensor (1) Humidity Sensor (1) Door Alarm

15 LED Display and Electronics Electronics designed and tested to -40degC to 85degC Current CDOT and DIA

requirement True 18-inch display (275 inch vertical and horizontal pitch) Current CDOT and DIA

requirement Display Matrix 7 high x 30 wide Legibility distance 200-1200 feet Current CDOT and DIA

requirement Printed circuit board are built to IPC-A-610D Class 2 certification Current CDOT and DIA

requirement Display modules are easily removable and replicable without the use of any additional tools

Current CDOT and DIA requirement

LED type Each Pixel contains three strings of LEDs

String 1 AlInGaP 30 degree LEDs (Red) String 2 InGaN 30 degree LEDs (Green) String 3 InGaN 30 degree LEDs (Blue)

Pixel design brightness 12400 candela at 20 mA (18rdquo characters) Current CDOT and DIA

requirement LED drive current

Red LED lt 30mA Blue and Green LEDs lt 15mA

All LEDs will have standoffs providing superior LED cooling and eliminate corrosion LED pixel protection and alignment device Silicon conformal coat will conform to MIL-I-46058C Type SR and IPC-CC-830 standards

Current CDOT and DIA requirement

Uniform LED color and brightness 256 minimum brightness levels Pixel Test

The pixel test shall be performed from the central controller on command and automatically once a day During a pixel test the operational status of each pixel shall be tested and then transmitted to the central controller or laptop computer This pixel status test shall report back all LED color string errors within each pixel A list of defective LED color strings shall be provided listing string color line number module number column number and row number for the associated pixel for each defective string The pixel test must be completed in less than 05 seconds regardless of message status

Current CDOT and DIA requirement

True Message Display Verification (Pixel Read) The TMDV shall be performed during both message downloads and during every sign poll from the central controller or laptop computer The TMDV shall perform a real-time read of the displayed message and shall return the operational state of each LED color string within each pixel to the central controller as it is currently displayed to the motorist including any errors This shall allow the central controller operator to see what is visibly displayed to the motorist on an individual pixel basis During a TMDV the operational state of each LED color string within each pixel shall be read by the sign controller to allow the central controller or laptop computer to show the actual message including static flashing and alternating messages that are visibly displayed on the sign in a WYSIWYG format This pixel read shall take place while a message is displayed on the sign without disturbing the message in any way Any flashing flickering blinking dimming or other disturbance of the message during this pixel read shall be cause for rejection of the sign The TMDV shall be an actual real time read of LED color strings at the time of

Current CDOT and DIA requirement

DIA Parking Signs Page 4 of 5

the associated sign poll or message download and shall not be accomplished by simulating errors based on the last pixel test

16 Power Supplies and Sensors High-efficiency power supplies Current CDOT and DIA

requirement Redundant power supply Current CDOT and DIA

requirement Power supply sensors Current CDOT and DIA

requirement Operational status feedback of all sensors Current CDOT and DIA

requirement All LED module power supply voltages shall be continuously measured and monitored by the sign controller The sign controller shall provide these voltage readings to the master controller or laptop computer upon command When a voltage drops below a critical value an error message shall be generated and transmitted to the master controller or laptop computer

17 AC Electrical AC Electrical components will conform to NEC standards Current CDOT and DIA

requirement GFCI outlet 20 Controller and Controller Cabinet 21 Sign Controller Skyline Advanced Controller will be located within each sign housing The controller shall monitor and control the ventilation system and all sensors within the sign housing

Ability to control multiple signs on a single sign structure NTCIP compliance Current CDOT and DIA

requirement 22 Cabinet Type A Skyline extended pole cabinet will be provided Natural aluminum exterior finish Pull-out laptop shelf Door alarm 23 Environmental Control Humidity sensor Internal temperature sensor 24 AC Electrical Conformity with NEC standards Current CDOT and DIA

requirement Circuit breakers Current CDOT and DIA

requirement GFCI outlet 25 Surge Protection Two-stage AC power surge protection with feedback and automatic shutdownisolation

Current CDOT and DIA requirement

The system power shall be protected by two stages of transient voltage suppression devices Tripping of each stage (or both if tripped simultaneously) of the surge protection shall cause the sign controller to call central and report the error condition (for dialup operation) or report the error condition to central on the next poll (for multi-drop operation) There shall be an option that is either enabled or disabled and is selected and downloaded from the central controller to the sign controller When this option is enabled tripping of the second stage of surge protection shall prevent power from reaching any components of the sign until the surge protection has been replaced When this option is disabled the sign will continue to function normally after the second stage of surge protection is tripped

30 Software Signs and Controllers shall be fully compatible with the DIA NTCIP sign software at no additional cost to the department in accordance with these specifications

DIA Parking Signs Page 5 of 5

40 Warranty and Telephone Technical Support One-year limited parts return-to-factory warranty Current CDOT and DIA

requirement Lifetime standard telephone support Current CDOT and DIA

requirement

  • Cover Page
  • Cover Letter
    • Cover Letter
    • Transmittal Letter
      • Product Details
        • Sign Brochure
        • Sign Details
        • System Block Diagram
        • Wiring Block Diagram
          • Industry Compliances
            • ISO Certificates
            • UL Authorization
            • NTCIP
            • Welding Procedures-Employees
              • Component Cut Sheets
                • Kynar
                • Lexan
                • Latch
                • Heat Tape
                • GFI
                • Hub
                • Controller
                • Comm Surge
                • AC Surge
                • Ethernet
                • Power Supply
                • LED
                  • Drawings
Page 3: )5217 $&&(66 6/,0/,1( - Denver International Airportbusiness.flydenver.com/bizpdf/DIAID_2318.pdfSign housings are designed in accordance with AASHTO Standard Specifications for Structural

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匀䬀夀䰀䤀一䔀 倀刀伀䐀唀䌀吀匀 䤀一䌀 簀 㤀  䐀䔀䰀吀䄀 䐀刀 簀 䌀伀䰀伀刀䄀䐀伀 匀倀刀䤀一䜀匀Ⰰ 䌀伀 簀 㠀 㤀 眀眀眀猀欀礀氀椀渀攀瀀爀漀搀甀挀琀猀挀漀洀 簀 琀爀愀昀昀椀挀猀礀猀琀攀洀猀䀀猀欀礀氀椀渀攀瀀爀漀搀甀挀琀猀挀漀洀 簀 㜀㤀ⴀ㤀ⴀ㤀 㐀㘀

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䰀䤀䘀吀ⴀ䘀䄀䌀䔀 䰀䔀䐀 䐀䴀匀䘀刀伀一吀 䄀䌀䌀䔀匀匀 匀䰀䤀䴀䰀䤀一䔀

Sign Ref Name

Agency

Contact

ITS Sales Manager

Door Alarm

Pre-Installed Bolts

Sign housings are designed in accordance with AASHTO Standard Specifications for

Structural Supports for Highway Signs Luminaires and Traffic Signals ndash 6th Edition

for wind speeds of up to 140mph AASHTO group load combinations include total sign weight dead

load ice and wind loads and the design meets the fatigue requirements for truck-induced gusts Snow loading

is included in design loads for applicable geographical regions

Laptop Shelf and Document Holder - (Inside Sign Housing)

Exterior Finish (excluding sign face amp borders)

Sign Housing Properties

Fully Welded Aluminum Housing - Compliance with AWS Standards

Constructed of Marine Grade Aluminum amp Stainless Steel Hardware (5052-H32 for Housing Skin and 6061-T66063-T5 for Structural Framing Members)

1203 v304NTCIP Compliance

GeneralNEMA TS 4-2005 Conformance

KYNAR 500 ndash Flat Black Coating on Face Mask and Borders 30-year architectural grade coating guaranteed to not chip fade or peel for 20 years

Conformity with NEC standards amp Built to IPC-A-610D Class 2

ETL Listed for UL 48 and UL 50

Quality ControlISO 90012008 Certification for Design Manufacturing and Service

Pixel Pitch 18 (70mm)

SlimLine LED Variable Message Sign

ITS-Grade FeatureLook for Skyline Productsrsquo ITS Industry-First features indicated with this symbol

Job Information Model Number VMSLED-SN-1-18L-07x030-30C-I-ISC

Denver International Airport

Selected

OptionNotes

DIA Open Close Inserts LED Color

Option Selection - Data Sheet

Pixel LayoutTim Hershberger

RGB

Kevin Marsh Display Matrix Line Matrix

1 Lines of 7 X 30

3mm GE LEXAN XL10

Polycarbonate Glazing

6mm GE LEXAN XL10 - (Better protection from projectiles that can hit the sign face)

Silicon Conformal Coated PCBAs - Conforms to MIL-I-46058C Type SR amp IPC-CC-830

Natural Aluminum Finish

Front Access - Single lift face that allows a single technician to easily lift the entire face

for safe fast and easy access to all internal sign components

Aluminum Face Mask Over Polycarbonate Glazing with Apertures for Pixels

Face Lock - Ability to padlock

Sign Face Tilt and Mounting

Sign Housing Fixed at 0deg

Sun Shield

Painted Housing

Sign Housing Tilted at a Fixed 3deg

Adjustable Mounting Brackets - Tilt sign housing from 0 to 10deg in 1deg increments

ITS-Grade Solutions from the DMS Expertstrade

ITS-Grade Solutions from the DMS Expertstrade

ITS-Grade Solutions from the DMS Expertstrade

Skyline Project CO201510501

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wwwSkylineProductscomPage 1 of 4Rev 02222015m

Circuit Breakers

Model 2070 ATC - Multiple-sourced transportation industry standard controller

(Keypad amp Display Built Into controller)

Power

Sign Controller Type

Intake Filter(s) - Automatic Changing Maintenance-Free Air Filtration System

Communication Line Protection

Controller

Qty 1

Internal Humidity Sensor

Two-Stage AC Surge with Feedback amp Automatic ShutdownIsolation

Qty 1

Ambient Air Temperature Sensor

Advanced Humidity Control System

Ventilation Filter Type

UPS - For Sign Controller and Modem

Sign Controller Location

Standard Protection

Environmental - Sign Housing

Selected

OptionNotes

- Keypad amp Display for Skyline Controller ndash Main Control Panel (MCP)

Two-Stage Dial-Up Comm Surge with Feedback amp Automatic ShutdownIsolation

GFCI Outlet(s) - NEMA 5-15R

Shielded Light Fixtures - Heavy-Duty

Interior Lighting Type - Activated with Door Switch

AC Power Protection

Beacons - Flashing Amber

In-Sign Controller (ISC)

Surge Protection

Ground-Mounted Sign Controller (GMC) - Located in Traffic Cabinet

Advanced - Cools LEDs First By Ducting Air Directly To the Sign Face (Same Control Methods as Standard Ventilation System)

Environmental Sensors

Non-Ventilated - Internal Natural-Convection Air Circulation

Basic - Over Temperature Protection Fan (Snap Disk Control)

Intake Filter(s) - Washable Electrostatic Filters Manually Changed

Standard - (Snap Disk Control Plus Controller Controlled)

Internal Temperature Sensor(s)

Exhaust Filter(s) - Washable Electrostatic Filters

ITS-Grade FeatureLook for Skyline Productsrsquo ITS Industry-First features indicated with this symbol

Positive-Pressure Ventilation Type

Solid-State Airflow Monitoring System

Heat Tape - Positioned uniformly along the sign face (Reduces Condensation Accumulation on Sign Face amp Protects LEDs from stagnateMoisture)

Back-Up Power Options

Fluorescent Lighting

Standard Protection

Incandescent Lighting

Battery Backup System - For Sign Controller Modem and LED Display

Skyline Controller

Skyline Project CO201510501

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2903 Delta Drive bull Colorado Springs CO 80910 bull (800) 759-9046 Option 2

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Standoffs on LEDs - Provides Superior LED Cooling amp Prevents Corrosion

Controller - Continued

48mm (1875) ndash Pixel Pitch

70mm (275) ndash Pixel Pitch

Auxiliary Control

32mm (125) ndash Pixel Pitch

Redundant Logic Power Supply

18-inch Characters ndash 5x7 Standard Font (Other fonts available)

Avago - AlInGaP 15deg LEDs (Red) InGaN 15deg LEDs (Blue Green)

18-inch Characters ndash 16x23 Font (Other fonts available)

Modem - (fiber optic cellular dial-up etc)

On-Site Labor Service

Lifetime Premium Priority Support

100-700 feet for 12-inch Characters

One-Year Limited Parts Return-to-Factory Warranty

Cabinet Support Board - Located in Traffic Cabinet

Notes

Display Modules Replaceable Without Tools

Full Color 24bit color ndash Provides excellent MUTCD color palette matching

Warranty and Telephone Technical Support

8-inch Characters ndash 8x11 Font

(Reduces light polution by focusing message directly at the roadway)

Lifetime Standard Support

Five-Year Limited Parts Return-to-Factory Warranty

LED Display and Electronics

Hardware Watchdog Timer

Avago - AlInGaP 30deg LEDs (Red) InGaN 30deg LEDs (Blue Green)

Keypad amp Display for Controller ndash Auxiliary Control Panel (ACP)

LED Type

Display Type (Color Scheme)

8-inch Characters ndash 5x7 Standard Font (Other fonts available)

20mm (0787) ndash Pixel Pitch

Thru-Hole LEDs w LED Pixel Protection amp Alignment Device

LED BrandModel

200-1200 feet for 18-inch Characters

One-Year Standard Support Package

SMT LEDs - Constructed with (4) feet that Align amp Support the LED

Amber 1bit Mono-Chrome - Excellent for simple text or graphic messages

50-450 feet for 8-inch Characters

Post-Warranty Telephone Technical Support

Uniform color and brightness

Legibility Distances

50-350 feet for 6-inch Characters

ITS-Grade FeatureLook for Skyline Productsrsquo ITS Industry-First features indicated with this symbol

Selected

Option

12-inch Characters ndash 5x7 Standard Font (Other fonts available)

12-inch Characters ndash 11x16 Font

6-inch Characters ndash 5x8 Font

Three-Year Limited Parts Return-to-Factory Warranty

Skyline Project CO201510501

Published 10815 1036 AM

2903 Delta Drive bull Colorado Springs CO 80910 bull (800) 759-9046 Option 2

wwwSkylineProductscomPage 3 of 4Rev 02222015m

LED Drive Current -

Traffic Cabinet

Cabinet Door Alarm(s)

Exterior Cabinet Finish

GFCI Outlet(s) - NEMA 5-15R

12400 cdm2 minimum white brightness

LED Display and Electronics - Continued

332334 Cabinet

High-Efficiency Power Supplies

Painted Cabinet

Natural Aluminum Finish

Interior Lighting - Activated via door switch

Cabinet Heater - Controlled via Thermostat

Internal Cabinet Humidity Sensor

336S Cabinet

Redundant Power Supply

Power Supply Sensors - For each power supply (Monitored by Controller Reported to Central)

ITS-Grade FeatureLook for Skyline Productsrsquo ITS Industry-First features indicated with this symbol

True Message Display Verification (Performed at same level as Pixel Test)

Locally Downloadable

LED Power Supply Options

Selected

Option

LEDs Driven Properly - ge 2400 Hz day and 100 Hz night

Cabinet Sensor(s)

Cabinet Mounting

Cabinet Environmental

Laptop Shelf and Document Holder - (Inside Traffic Cabinet)

Cabinet Type

Skyline Large Pole Cabinet

Color Level (Each LED color string - Red Green Blue)

Remotely Downloadable

Internal Cabinet Temperature Sensor

Operational Status Feedback of All Sensors

Other

Ground-Mounted - Pad Mounted

Pole-Mounted

Pixel Test

(Red less than 30mA Blue amp Green less than 15mA)

Display Design Brightness (Meets NEMA TS4-2005 Section 5)

Notes

Adjustable Brightness Table

Standard Cabinet Ventilation System

256 Brightness Levels

Skyline Project CO201510501

Published 10815 1036 AM

2903 Delta Drive bull Colorado Springs CO 80910 bull (800) 759-9046 Option 2

wwwSkylineProductscomPage 4 of 4Rev 02222015m

On signs so equipped04242012

System Block Diagram(In-Sign Standard Skyline Controller)

CommSurgeModem

EthernetSwitch

AC Surge

Load Center

12V Power Supply

Electrical Service

Communications Service

Load Center UPS

Power Supplies

AC Surge

Skyline Controller

Door Alarm

Radar

Heat Tape

Beacons

Voltage Sensors

Optical Sensors

Temp Sensors

Humidity Sensors

Power Supply Sensors

2

1

3

4

5

6 n

Display Board

Display Driver

CommSurge

To Additional Signs

Sign 1

Pole Cabinet

GFI

06052015

Electrical ServiceCommunications Service

Wiring Block Diagram(Skyline In-Sign Controller)

Pole Cabinet

120VAC (per sign)2 Wires plus Ground

20A Service(By Others)

120VAC2 Wires plus Ground

50A Service(By Others)

(By Others)

1 Cable (per sign)CAT5e

(By Others)

Sign

To

Additional Signs

Note These control cables carry Ethernet Signals and can not be greater then 100m If a distance greater then 100m is desired Fiber Optic Cable will be required If Fiber is required please notify Skyline

Products and additional costs will apply

Contents of Submittal

224

ACTUAL SIZE

ACTUAL SIZE

ACTUAL SIZE

ACTUAL SIZE

ACTUAL SIZE

Dimensions in millimeters (inch) unless otherwise stated

K3 Draw LatchRotary middot Small

Lift and Turn operation bullConsistent pull-up bull

Material and FinishStainless steel or steel zinc plated

Installation NotesInstall assembly with Oslash 3 (125)rivets or M3 (No 4) screws (not supplied)

NotesSpring loaded Ideal for applications where shock and vibration occur Compensates up to 4 (156) for mounting hole irregularities panel variations and gasket set

Part NumberSee table

Order latch and keeper separately

38 (150)

52plusmn08(208plusmn03)

Open

465plusmn08(183plusmn03)

Closed

24 (94)

15(58)33

(129)

39(152)

2 (09)

175(69)

21(81)13

(50)

37(144)

Keeper(shown engaged)

Riveted Spring Loaded

Padlockable Kick-Out Spring

38 (150)

53plusmn08(207plusmn03)

Open

46plusmn08(182plusmn03)

Closed

24 (94)

15(58 )33

(129)

39(152)

2(09)

175(69)

Keeper(shown engaged)

21(81)13

(50)

37(144)

49 (193)

175 (69)

2(09)

39(153)

95(38)

24 (94)

58plusmn08(227plusmn03)

Open

51plusmn08(202plusmn03)

Closed

24(94)44 (175)

38 (150)

Oslash

21 (81)13(50)

37 (144)

Keeper(shown engaged)

38 (150)

52plusmn08(208plusmn03)

Open

465plusmn08(183plusmn03)

Closed

24 (94)

15(58 )

175 (69)

15deg

14(53)

Kick-out spring lifts latch when open for clearance of keeper

Optionalkeeper plate

21(81)

13(50)

37 (144)

Internalkick-out

springshown

24(938)12

(47)

27(1063)

19 (750)

33 (130)(4 places)

Oslash

Paneledges

21(81)13

(50)

37(144)

Keeper

MaterialPart Number

Riveted Spring Loaded Padlockable Kick-Out Spring Keeper

Steel K3-1625-07 K3-1735-07 K3-2403-07 K3-1887-07 K3-0334-07Stainless Steel K3-1625-52 K3-1735-52 K3-2403-52 K3-1887-52 K3-0334-52

wwwsouthcocomK3

barnja
Rectangle
barnja
Rectangle

NELSONtrade TYPE LT SELF-REGULATING HEATER CABLE

SPECIFICATIONAPPLICATION INFORMATION

LT3-CB

LT5-CB

LT8-CB LT10-CB

LT23-CB

LT25-CB

LT28-CB LT210-CB

bull Optional Overjacket bull Standard Metal Braid

bull Stranded Plated Copper Conductors

bull Self-Regulating Conductive bull Bonded Inner Thermoplastic Jacket bull Outer Thermoplastic Elastomer Jacket

Description Nelson Type LT self-regulating heater

cable is a parallel circuit electric heater strip An irradiation cross-linked conductive polymer core material is extruded over the multi-stranded tin-plated 16-gauge copper bus wires The conductive core material increases or decreases its heat output in response

to temperature changes Two jackets provide extra dielectric strength moisture resistance and protection from impact and abrasion damage The inner thermoplastic jacket is extruded over and bonded to the core material A thermoplastic elastomer outer jacket is then extruded over the inner jacket

A stranded tinned copper metal braid is supplied on all heaters An optional overjacket (fluoropolymer or modified polyolefin) can be specified when the heater cable is to be installed in wet or corrosive environments

Principle of Operation The parallel bus wires apply voltage

along the entire length of the heater cable The conductive core provides an infinite number of parallel conductive paths permitting the cable to be cut to any length in the field with no dead or cold zones developing The heater cable derives its self-regulating characteristic from the inherent properties of the conductive core material As the core

material temperature increases the number of conductive paths in the core material decrease automatically decreasing the heat output As the temperature decreases the number of conductive paths increase causing the heat output to increase This occurs at every point along the length of the cable adjusting the power output to the varying conditions along the pipe

The self-regulating effect allows the cable to be overlapped without creating hot spots or burnout As the cable self-regulates its heat output it provides for the efficient use of electric power producing heat only when and where it is needed and also limiting the maximum sheath temperature

Application Nelsons Type LT self-regulating heater

cable is ideal for use in maintaining fluid flow under low ambient conditions Freeze protection and low watt density process temperature systems such as product pipelines fire protection process water dust suppression systems lube oil condensate return hot water and structure anti-icing are typical applications for this product

The base product is supplied with a tinned copper metal braid that may be used in both general applications and in dry non-corrosive hazardous (classified) areas It is also used to provide a conductive ground path when cable is installed on non-conductive surfaces such as plastic or painted pipe

Options (Delete -CB and add) -JT A tinned copper metal braid with a

modified polyolefin overjacket is available for use when the heater cable is exposed to aqueous solutions of inorganic chemicals (phosphate dilute acids chlorides bases and carbonites) It is also recommended where mechanical abuse is a problem

-J A tinned copper metal braid with a fluoropolymer overjacket is available for use when the heater is available for use when the heater cable is exposed to excessive moisture organic chemicals solvents etc in hazardous (classified) areas and ordinary areas

D1- Approved for use in Class I Division 1 Groups B C and D Class II Division 1 Groups E F and G Class III hazardous areas D1 heating cable requires the use of HASK series connection kits

RichardYount
Rectangle

NELSONtrade TYPE LT SPECIFICATIONAPPLICATION INFORMATION SELF-REGULATING HEATER CABLE

Performance and Rating Data

Catalog Number

Service Voltage

Maximum Length

Maximum Maintenance Temperature

Maximum Intermittent Exposure

T-Rating

LT3 120 325 150degF (65degC) 185degF (85degC) T6 LT23 240 650 150degF (65degC) 185degF (85degC) T6 LT5 120 270 150degF (65degC) 185degF (85degC) T6 LT25 240 540 150degF (65degC) 185degF (85degC) T6 LT8 120 210 150degF (65degC) 185degF (85degC) T5

LT28 240 420 150degF (65degC) 185degF (85degC) T5 LT10 120 180 150degF (65degC) 185degF (85degC) T5 LT210 240 360 150degF (65degC) 185degF (85degC) T5

Electrical equipment T-rating codes define the maximum surface temperature that equipment will reach It is used in hazardous (classified) area applications

Circuit Breaker Selection

Max Length (Feet) Vs Circuit Breaker Size

Start-Up 120 Volt 240 Volt

WattsFt Temp 15A 20A 30A 40A 15A 20A 30A 40A 3 50degF (10degC) 325 650 0degF (-18degC) 230 305 325 460 620 650 -20degF (-29degC) 205 275 325 410 550 650 5 50degF (10degC) 225 270 460 540 0degF (-18degC) 155 205 270 310 415 540 -20degF (-29degC) 135 180 270 275 370 540 8 50degF (10degC) 145 195 210 295 390 420 0degF (-18degC) 100 130 195 210 200 265 395 420 -20degF (-29degC) 90 115 175 210 175 235 350 420

10 50degF (10degC) 115 150 180 230 305 360 0degF (-18degC) 85 110 155 180 165 220 325 360 -20degF (-29degC) 75 100 145 180 150 195 290 360

NOTES 1 Circuit breakers are sized per national electrical codes

2 When using 240 volt product at 208 220 or 277 volts use the circuit adjustment factors shown in the Voltage Adjustment Table

3 When using 2 or more heater cables of different wattage ratings in parallel on a single circuit breaker use the 15A

column amperage of 15 amps divide it by the maximum footage to arrive at an ampsfoot figure for each cable You can then calculate circuit breaker sizes for these combination loads These ampsfoot factors include the 125 sizing factor

4 National electrical codes require ground-fault equipment protection for each branch circuit supplying electric

heating equipment Exceptions to this requirement can be found in the 2002 NEC 5 Heater cables with D1 optional construction require the use of ground fault interrupterground leakage device with

a trip setting no greater than 30mA

RichardYount
Rectangle

NELSONtrade TYPE LT SELF-REGULATING HEATER CABLE

SPECIFICATIONAPPLICATION INFORMATION

Power Output Rating

(-1) (10) (21) (32) (43) (54) (65)

TEMPERATURE DEGREES F (C) A LT3 B LT5 C LT8 D LT10 LT23 LT25 LT28 LT210

WATTS PER FOOT x 328 = WATTS PER METER PIPE TEMPERATURE degF CONVERSION TO degC = 59 (degF - 32)

RichardYount
Rectangle

NELSONtrade TYPE LT SELF-REGULATING HEATER CABLE

SPECIFICATIONAPPLICATION INFORMATION

Catalog Numbers Standard Feature Suffix

BASIC CATALOG NUMBERS -CB Tinned Copper Braid Voltage Watts Per Foot

Optional Features Suffix 3 5 8 10 120 VAC LT3 LT5 LT8 LT10

-J Tinned Copper Braid and Fluoropolymer Overjacket 240 VAC LT23 LT25 LT28 LT210 -JT Tinned Copper Braid and Modified Polyolefin Overjacket D1- Division 1 approved

Voltage Adjustment Use of Self-Regulating heater products at other than rated voltages require minor adjustments in power and maximum circuit lengths

ADJUSTMENT MULTIPLIER 208 VAC 220 VAC 277 VAC Absolute

Product Power Length Power Length Power Length Max Length LT23 76 93 85 96 127 107 650 ft LT25 79 93 87 96 124 107 540 ft LT28 84 93 90 96 119 108 420 ft

LT210 86 93 92 96 116 109 360 ft

Approvals FM CSA UL Ordinary Locations - Ordinary Locations - Ordinary Locations - (-CB -J or -JT options) (-CB -J or -JT options) (-CB -J or -JT options) Hazardous (Classified) Hazardous (Classified) Hazardous (Classified) Locations Locations Locations (-CB -J or -JT options) (-CB -J or -JT options) (-CB -J or -JT options) Class I Division 2 Class I Division 2 Class I Division 2 Groups B C D Groups B C D Groups A B C D Class II Division 2 Class II Division 2 Class II Division 2 Groups G Groups E F G Groups F G Class III Division 2 Class III Division 2 Class III Division 2 (-J option) (-J option) (-J option) Class I Zone 1 Class 1 Division 1 Class I Zone 1 and 2 Group IIC Groups B C D Group IIC (D1 option) Class II Division 1 (D1 option) Class I Division 1 Groups E F G Class I Division 1

Groups B C D Class I Zone 1 Groups B C D Group IIB + H2 Class II Division 1 Zone 1 Ex e II T6 (T5) Groups E F G Class III

Accessories bull Connection Kits for Power Connection Tee Splice Splices and End Seals (Nelson PLT and ALT Series) bull Thermostatic Controls (Nelson TA TH TE and HC Series) bull Junction Boxes Tapes and Warning Signs bull Custom Control Monitoring and Power Panels bull Division 1 Connection Kits for Power Connection Tee Splice Splice and End Connection (Nelson HASK Series) bull Zone 1 Connection Kits for Power Connection Tee Splice Splice and End Connection (Nelson Z1-PLT and Z1-ALT Series)

Nelson Heat Tracing Systems products are supplied with a limited warranty Complete Terms and Conditions may be found on Nelsons website at wwwnelsonheaterscom

NELSON HEAT TRACING SYSTEMS bull PO BOX 726 bull TULSA OK 74101 bull 918-627-5530 bull FAX 918-641-7336 bull wwwnelsonheaterscom 316-SA-001 copy 2006 Nelson Heat Tracing Systems October 2006

RichardYount
Rectangle

GFCI Personnel Protection DevicesGFCI Personnel Protection DevicesHospital Grade GFCI Receptacles mdash Back and Side Wired15 AMP 125V at Receptacle 20 AMP 125V Feed-ThroughDESCRIPTION CAT NO COLOR NEMA CONFIG

Basic Cat No Denotes Brown

Duplex Receptacle with LED Indicator Light 6598-HG I W GY R

20 AMP 125V at Receptacle and Feed-ThroughDESCRIPTION CAT NO COLOR NEMA CONFIG

Basic Cat No Denotes Brown

Duplex Receptacle with LED Indicator Light 6898-HG I W GY R

Commercial Grade GFCI Receptacles mdash Back and Side Wired15 AMP 125V at Receptacle 20 AMP 125V Feed-Through

DESCRIPTION CAT NO COLOR NEMA CONFIGBasic Cat No Denotes Brown

No Indicator Light 6599 I W GY E A

Duplex Receptacle with LED Indicator Light 6598 I W

With 41frasl2 Leads 6599-L I W

Buttons match face color 6599-A I W A

20 AMP 125V at Receptacle and Feed-ThroughDESCRIPTION CAT NO COLOR NEMA CONFIG

Basic Cat No Denotes Brown

No Indicator Light 6899 I W GY

Duplex Receptacle with LED 6898 I WIndicator Light

Buttons match face color 6899-A I W A

Switch-Rated GFCI - Back and Side Wired 20 AMP 125V Switch-RatedSwitch Rating 15 HP 120VDESCRIPTION CAT NO COLOR

Basic Cat No Denotes Brown

Blank Face GFCI No Indicator Light 6490 I W E

Combination Switch GFCI Outlet mdash Side WiredSwitch 1000W 125V AC Outlet 15 AMP 125V Feed-Through 20AMP 125VDESCRIPTION CAT NO COLOR

Basic Cat No Denotes Brown

Single-Pole Switch amp GFCI Protected Outlet 5299 I W

All devices are UL Listed Also CSA Certified except where indicated by

6599-W

5299-W

SPECIFICATIONS amp FEATURESReceptaclesbull Trip threshold meets or exceeds UL

requirements for tripping timebull Impact-resistant thermoplastic cover and bodybull Silver alloy contactsbull Compatible with all Decora devices supplied

with Decora wallplate available in selectedDecora colors

bull Terminals accept up to No12 solid or stranded wire

Combination SwitchGFCIbull Ideal for kitchens bathrooms modular kitchen

units bathroom cabinet fixtures lamp cabinetfixtures and applications where combinationdevices are used

TESTING amp CODE COMPLIANCEbull UL Standard 943 Class A (GFCI) and 498

(receptacles)bull UL Listed (File 48380)bull Meets ANSI C73 NEMA WD-1 require-

ments for duplex receptaclesbull CSA Certified (LR-57811)bull Backed by a Limited Two-Year Warranty

COLORBasic Cat Nos shown above denote Brown color Forother color selections add the suffix to catalog numberas follows Ivory (-I) White (-W) Gray (-GY) Red (-R)Black (-E) Almond (-A)

MATERIAL CHARACTERISTICSFlammability Rated V2Operating Temperature -30degF (-35degC) to 151degF (66degC)

421

(10

69

mm

)

170 (432 mm)

130 (330 mm)

113

(286 mm)143

(362 mm)

270

(68

6 m

m)

COMMERCIAL GRADE GFCI RECEPTACLECat No 6599

RESET

TEST

270

(68

5 m

m)

112 (317 mm)

153 (388 mm)

COMBINATION SWITCH GFCI OUTLETCat No 5299

5-15RG

W

5-15RG

W

5-20RG

W

5-20RG

W

F1 To learn more about Levitonrsquos outstanding offering of devices visit our Website at wwwlevitoncom Building a Connected World

RussellHenry
Rectangle

RigidIMC Conduit FittingsTampB Catalog Number

H100-TBUPC Number 78621089863Status ActiveDescription

1 in Zinc Hub Connector with thermoplastic insulating throat sealing ring-Nitrile (BUNA-N) For use with RigidIMC ConduitApplication

Suitable for hazardous locations use in Class I Di-

vision 2 Class II Division 1amp2 Class III Division 1

amp 2 per NEC 501-4(b) 502-4 (a) and 503-3 (a)

Suitable for hazardous locations use in Class II

Groups E F G amp Class III locations per CEC 18-

202 18-252 18-302 18-352

General

Trade Size (inches) 1

Material Zinc

Dimension Information

Dimension A (inches) 2

Dimension B (inches) 1 1316

Dimension C (inches) 1 116

Dimension D (inches) 14

Dimension E (inches) 1

Specifications

3dmodel Available on Website

Packaging

TampB Inner Pack 5

Package in Units 25

TampB Sold in UOM Each

TampB Weight Per UOM 39 lbs per 100

Application Support

Spacing Chart Available on Website

Certifications

RoHS Compliance Yes

Certifications

File Nbr

E 23018

For further technical assistance please contact us

Thomas amp Betts - USA8155 TampB BlvdMemphis TN 38125wwwtnbcom

TampB Technical SupportMS 3B-508155 TampB BlvdMemphis TN 38125

Hours 7AM - 6PM CDTMonday-FridayPhone (888) 862-3289Fax (901) 252-1321Emailtechsupporttnbcom

Skyline Controller - Headless Cut Sheet - Revised 073015 Page 1 of 2

Skyline Controller - Headless

The Skyline Controller consists of an IP addressable NTICP compliant Controller The Skyline Controller is equipped with

all the necessary equipment to run an NTCIP compliant Variable Message Signs of virtually any type or configuration The

Controller is also equipped with other essential features required by various industry standards and DOTs alike

The Skyline Controller is structured around an environmentally hardened Linux-based controller which is fully NTCIP

compliant The Controller also has the following features

NTCIP is natively supported (Protocol converter or translator devices are not required)

Contains memory for storing Changeable amp Permanent messages Graphics Fonts and other necessary files for

controller operation

Contains DMS-specific control firmware (embedded software) that monitors internalexternal sensors (internal temp

ambient temp humidity power supplies battery voltage etc) displaypixel status amp errors communication inputs and

controls the sign display and environmentals as directed by external NTCIP compliant control software

Utilization of a powerful Linux based Central Processing Unit

An Integrated terminal connection

Two (2) NTCIP-compliant RS232 communication ports

One (1) NTCIP-compliant Ethernet port with RJ45 connector

Compatible with an external Hayes-compatible modem or other communications equipment

Integrate Hardware watchdog circuit that provides automatic reset of controller and communications devices

Operating temp range of -40deg to 74deg C (-40deg to 165deg F) and meets applicable NEMA TS2 and TS4 Standards

The user interface is provided via laptop computer to perform the following functions that include

Navigating the controllerrsquos menu subsystem

Displaypixel diagnostics

Activation of messages stored in memory (Permanent amp Changeable)

Configuring communications port settings and NTCIP options

lsquoPowerrsquo Switch and Indicator used to switch main power on to the controller

lsquoLocalRemotersquo Selection used to place the controller in ldquolocal mode

Reset functionality used to restart the controller andor sign(s)

debode
Text Box

Skyline Controller - Headless Cut Sheet - Revised 073015 Page 2 of 2

The Skyline Controllerrsquos NTCIP Remote Interface Ethernet port utilizes a 10100 Ethernet RJ45 Jack that supports the

UDP network protocol In addition the Controller also contains an NTCIP Local Interface connection that is operated

via a laptop computer Some additional functionality that this interface provides are

An Integrated terminal connection

Remote firmware updates

Compliance with the various industry standards listed here

NTCIP o 1101 - Simple Transportation Management Framework (STMF)

o 1102 - Octet Encoding Rules (OER) Base Protocol

o 1103 - Transportation Management Protocols

o 1201 - Global Object (GO) Definitions

o 1203 - Object Definitions for Dynamic Message Signs

o 2001 - Class B Profile

o 2104 - Ethernet Subnetwork Profile

o 2201 - Transportation Transport Profile

o 2202 - Internet (TCPIP and UDPIP) Transport Profile

o 2301 - Simple Transportation Management Framework (STMF) Application Profile

Conformance Level 1

NEMA TS2 ndash where applicable

o Section 2 ndash Environmental Requirements

NEMA TS4 ndash where applicable

o Section 2 ndash Environmental Requirements

o Section 4 ndash Controller To Sign Interface

o Section 8 ndash Electronics and Electrical

o Section 9 ndash Performance Monitoring

o Section 10 ndash Power Requirements

UL48 ndash Standard for Electric Signs

UL50 ndash Standard for Enclosures for Electrical Equipment

IPC-CC-830 ndash For Silicon Conformal Coating

IPC-A-610C Class 2 Acceptability of Electronic Assemblies

ANSIIPC-7711 Rework of Electronic Assemblies

ANSIIPC-7721 Rework and Modification of Printed Boards and Electronic Assemblies

TThhee ZZoonneeBBaarrrriieerr SSeerriieess is a uniquelymodular data and signal line protectionsystem for 24V 4-20mA current loopand Industrial Ethernet applications Byproviding an effective barrier betweenuncontrolled transient environments andyour valuable electronic systems theZoneBarrier Series protects you fromcostly system down time and equipmentfailure

TThhee ssoopphhiissttiiccaatteedd hhyybbrriidd cciirrccuuiittrryyemployed by the ZoneBarrier Seriesprotects your equipment withoutimpeding normal operation ZoneBarrierprotection components comprise acombination of high energy GasDischarge Tubes with ultra fast diodesand Silicon Avalanche Diodes Thiscombination of high quality surgeprotection components gives theZoneBarrier Series its characteristic lowlet-through voltage and high 10kA surgecurrent capacity which provides excellentprotection ZoneBarrier devices haveRJ45 terminal strip or pluggableterminal strip connectors

DDeessiiggnneedd ffoorr mmuullttii--lloooopp oorr ssiinnggllee ccoonnttrroolllloooopp aapppplliiccaattiioonnss the ZoneBarrier Seriesoffers a flexible surge protection solutionthat is capable of growing with yourrequirements A ZoneBarrier module canbe used as a stand-alone device or as abuilding block in a surge protectionsolution as simple or as complex as yourrequirements now and in the future

OOnnee ssiimmppllee mmaannuuaall ooppeerraattiioonn clampsmodules securely onto DIN rail an actionthat also automatically provides theessential high-integrity groundconnection Standard lsquoTop-hatrsquo (T-section)DIN rail is generally suitable for mountingZoneBarrier Series modules Where anumber of ZoneBarrier Series modulesare mounted on one rail any that areincorrectly mounted (and therefore notsecurely grounded) are very obviousand can easily be remountedcorrectly The ZoneBarrierSeries also has twomounting feet ateither end of theu n i t

enabling mounting to a flat surface suchas a cabinet wall

ZZoonneeBBaarrrriieerr ddaattaa aanndd ssiiggnnaall ddeevviicceess aarreetteesstteedd ttoo IIEECC 6611000000--44--55 and CCITT K17Industrial Ethernet compatible versionsare also UL Certified Cat5 and UL 497BListed ZoneBarriers come complete witha full 10 year product warranty

AAddddiittiioonnaall pprrootteeccttiioonn should be providedfor other systems which may be inter-connected eg power feeds telephonewiring etc other units are available forthis purpose

Data Protection

Protects sensitive IO ports against induced surgesand transients

ZoneBarrier

FFoorr 2244VV 44--2200mmAA ccuurrrreenntt lloooopp aapppplliiccaattiioonnss

IInndduussttrriiaall EEtthheerrnneett ccoommppaattiibbllee vveerrssiioonnssUULL CCeerrttiiffiieedd CCaatt55

TThhrreeee ssttaaggee pprrootteeccttiioonn iinncclluuddiinngg GGaass DDiisscchhaarrggee TTuubbee aanndd SSiilliiccoonn AAvvaallaanncchhee DDiiooddee tteecchhnnoollooggyy

TTeesstteedd ttoo IIEECC 6611000000--44--55 aanndd CCCCIITTTT KK1177

1100 yyeeaarr pprroodduucctt wwaarrrraannttyy

CCoouunnttrryy SSttaannddaarrddAAuutthhoorriittyy AApppprroovveedd ffoorr PPrroodduucctt

United States amp UL 497B Listed Networks 24540Canada UL Certified TIAEIA 568-A Cat5

SSppeecciiffiiccaattiioonn

903-1

08 R

ev A

06

08

06

All figures typical at 77degF (25degC) unless otherwise stated

MMaaxxiimmuumm llooaadd ccuurrrreenntt05 Amps

MMaaxxiimmuumm ssuurrggee ccuurrrreenntt4-20mA versions 10kA100Base-T versions8kA (1kA per line)

MMaaxxiimmuumm lleeaakkaaggee ccuurrrreenntt5microA at working voltage (4-20mA versions)

MMaaxxiimmuumm iinn lliinnee rreessiissttaanncceelt 5 ohms

BBaannddwwiiddtthh4-20mA versions 05 MHz100Base-T versions155 MHz

AAmmbbiieenntt tteemmppeerraattuurree lliimmiittssndash40degF to +185degF (working)ndash40degC to +85degC (working)

HHuummiiddiittyy95 RH (non-condensing)

CCaassiinnggMolded plastic

WWeeiigghhtt28oz (008Kg)

DDiimmeennssiioonnssSee figure 1

EEMMCC ccoommpplliiaanncceeBS EN 60950 1992BS EN 61000-6-2 1999

IInnssttaallllaattiioonn

All ZoneBarrier modules are installed in-lineand are identified with ldquoProtectedrdquo andldquoUnprotectedrdquo for fail-safe installation

DDIINN rraaiill mmoouunnttiinngg ((ffiigguurree 22))ZoneBarrier modules can be mounted on anystandard T-section DIN rail or on the optional19rdquo DIN rail assembly To attach theZoneBarrier module to the DIN rail simplylocate the DIN rail foot of the module over onedge of the DIN rail and then securely pushthe ZoneBarrier onto the DIN rail Note theDIN rail must be properly grounded

SSttaanndd--aalloonnee iinnssttaallllaattiioonn ((ffiigguurree 33))To install a ZoneBarrier module as a stand-alone protector attach an ground lead to thesupplied ring terminal and secure this withthe self tapping screw provided to the baseof the unit Using screws (or bolts) mount themodule on any flat surface

TToo oorrddeerr ssppeecciiffyy -- Model number as per specification tableabove

MMoouunnttiinngg ooppttiioonnss

2211660055 5rdquo DIN rail for up to 4 ZoneBarriers

2211664499 175rdquo DIN rail for up to 16 ZoneBarriers

2244550000 19rdquo DIN rail (with mounting brackets) for up to 32 ZoneBarriers

Note In accordance with our policy of continuousimprovement we reserve the right to change the productrsquosspecification without notice

FFiigguurree 22 DIN rail installation FFiigguurree 33 Stand alone installation

FFiigguurree 11 Dimensions

AApppprroovvaallss

MMooddeell TTyyppee LLiinneess WWoorrkkiinngg LLiimmiittiinngg MMaaxxiimmuumm CCoonnnneeccttoorrssvvoollttaaggee vvoollttaaggee ccoonnttiinnuuoouuss

ooppeerraattiinnggvvoollttaaggee

((VV)) ((VV)) ((VV))

24536 4-20mA 4 plus shield 24 30 30 Terminal strip24539 4-20mA 2 plus shield 24 30 30 Pluggable terminal strip24542 4-20mA 6 24 30 30 Pluggable terminal strip24547 4-20mA 4 plus 2 shields 24 30 30 Pluggable terminal strip24540 100Base-T 8 5 10 NA RJ4524550 100Base-T 2 x 4 5 10 NA 2 x RJ4524551 100Base-T 8 5 10 NA RJ45 110 Block

Suitable for Cat5 (8 wire) applications 2KV 1250 1kA 820

AAttllaannttiicc SScciieennttiiffiicc CCoorrppoorraattiioonn4300 Fortune Place Suite A W Melbourne FL 32904 USATel +1 800-544-4737 +1 321-725-8000 Fax +1 321-727-0736E-mail salesatlanticscientificcom wwwascsurgecom

AA mmeemmbbeerr ooff tthhee MMTTLL IInnssttrruummeennttss GGrroouupp ppllcc

casstr
Rectangle

wwwantairacom

Antaira Technologies - Toll-Free (877) 229-3665 - Phone (714) 671-9000 - FAX (714) 671-9944 - e-Mail infoantairacom - Website httpwwwantairacom

140

94

127

30

65

58

268

47

16

116

6

16

385

50 52

Lanolinx LNX-500A800A58-Port 10100BaseTX Slim Industrial Switch

wwwantairacom

Toll-Free (877) 229-3665Phone (714) 671-9000FAX (714) 671-9944

e-Mail infoantairacomWebsite httpwwwantairacom

Reverse Polarity Protection Present

Overload Current Protection Present

Mechanical Casing IP30 Metal Case Dimension (W x H x D) 30 x 140 x 95 mm (118 x 551 x 374 in) Installation DIN-RailWall Mountable

Weight Unit Weight 1 lbs Shipping Weight 15 lbs

Operation Temperature Standard -10deg C to 70deg C (14deg F to 158deg F) Wide Operating Temperature -40deg to 80deg C (-40deg to 176deg F)

Operation Humidity 5 to 95 (Non-condensing)

Storage Temperature -40deg C to 85deg C

EMI FCC Class A CE EN6100-4-2EN6100-4-3EN6100-4-4EN6100-4-5EN6100-4-6 EN6100-4-8EN6100-4-11EN6100-4-12EN6100-6-2EN6100-6-4

Safety ULcUL Class I Division 2 CE EN60950-1

Stability Testing Shock IEC60068-2-27 Free Fall IEC60068-2-32 Vibration IEC60068-2-6

Warranty 5-Year Warranty

LNX-500A 5-Port 10100BaseTX Slim Industrial Ethernet SwitchLNX-500A-T 5-Port 10100BaseTX Slim Industrial Ethernet Switch Wide Operating TemperatureLNX-800A 8-Port 10100BaseTX Slim Industrial Ethernet SwitchLNX-800A-T 8-Port 10100BaseTX Slim Industrial Ethernet Switch Wide Operating Temperature

DR-4524 45W 24VDC Industrial DIN Rail Power SupplyDR-75-24 75W 24VDC Industrial DIN Rail Power SupplyDR-120-24 120W 24VDC Industrial DIN Rail Power Supply

Standard IEEE 8023 10BaseT Ethernet IEEE 8023u 100BaseTX Fast Ethernet IEEE 8023x Flow Control and Back-Pressure

Protocol CSMACD

Switch Architecture Store and Forward

Transfer Rate 14880pps for Ethernet Port 148800pps for Fast Ethernet Port

MAC Address 2K MAC Address Table

Memory Buffer LNX-500A 384 Kbits LNX-800A 448 Kbits

LED Unit Power 1 Power 2 Fault Port LinkActivity Full-DuplexCollision

Connector LNX-500A 5 x 10100TX RJ-45 with Auto MDIMDI-X Function LNX-800A 8 x 10100TX RJ-45 with Auto MDIMDI-X Function

Network Cable 10BaseT 2-pair UTPSTP Cat 3 4 5 cable EIATIA-568 100-ohm (100m) 100BaseTX 2-pair UTPSTP Cat 5 cable EIATIA-568 100-ohm (100m)

Back-Plane LNX-500A 10 Gbps LNX-800A 16 Gbps

Packet Throughput Ability LNX-500A 149Mpps 64bytes LNX-800A 238Mpps 64bytes

Power Supply DC 12 ~ 48V Redundant Power with Polarity Reverse Protect Function and Removable Terminal Block

Power Consumption LNX-500A 293 Watts LNX-800A 471 Watts

technical datasheet

wwwmtl-instcom enquirymtl-instcom

are highly reliable dual-redundant varistor networks ensuring your site is never unprotected Fully automatic in operation ZoneDefender PRO reacts immediately clamping voltage surges without causing undue leakage losses under normal operation No operator intervention is required ZoneDefender PRO resets automatically and is maintenance free

Suitable for all AC power applications ZoneDefender PRO devices provide protection for AC power supplies with no restriction to the amount of load current

Thermal fusing is incorporated into each ZoneDefender PRO as an additional safety feature Short circuit protection with 200kA AIC rating is also supplied as standard for added peace of mind

ZoneDefender PRO offers an LED status indication allowing each varistor network to be continually monitored and indicated by LEDs on the front panel of the device In addition remote monitoring is enabled by the unitrsquos remote indication contacts

Installation is simple - the ZoneDefender PRO devices can be easily surface or nipple mounted

The ZoneDefender PRO Series is UL 1449 3rd Edition Listed and boasts an unrivaled 10 year lsquono questions askedrsquo manufacturers product warranty ZoneDefender PRO devices also exceed the requirements of ANSIIEEE C6245 and ANSIIEEE C6241

The ZoneDefender PRO Series is a versatile high performance surge protector designed for use in a wide variety of industrial institutional and commercial applications The ZoneDefender PRO is the most compact powerful feature-rich surge protector on the market today State-of-the-art circuitry protects equipment from high frequency noise as well as from damaging electrical transients and high-energy disturbances In addition the ZoneDefender PRO Series offers cost-effective high capacity protection along with application versatility features which make the Series the ultimate surge protection solution

ZoneDefender PRO units provide protection between Line to Neutral Line to Ground Line to Line and Neutral to Ground Utilizing Metal Oxide Varistor (MOV) technology the ZoneDefender PROrsquos protection circuits

ZoneDefender Pro SeriesThe most compact powerful feature-rich AC surge protector available

bull 80kA100kAamp120kAsurge-currentratingperphase

bull Includeshigh-performanceEMIRFIfiltering

bull LEDstatusindicationviasolidstatediagnosticsplusremoteindicationcontacts

bull Built-inaudiblealarm

bull Thermalandshortcircuitfusing

bull Shortcircuitcurrentrating200kAIC

bull UL14493rdEditionListed

bull 10yearproductwarranty

901-104RevB160811

EUROPE (EMEA) +44 (0)1582 723633 THE AMERICAS +1 800 835 7075 ASIA-PACIFIC +65 6 487 7887

enquirymtl-instcom csinfomtl-instcom salesmtlsingcomsg 901-104 RevB 160811

The given data is only intended as a product description and should not be regarded as a legal warranty of properties or guarantee In the interest of further technical developments we reserve the right to make design changes

SPECIFICATIONMaximum surge current (Imax)

80kA 100kA amp 120kA (820micros)Maximum continuous operating voltage

120240 versions - 140Vac270VacLines protected AC

L-N L-G L-L N-GDuty cycle performance (820micros)

Rated 1 impulse10000A gt6500 Impulses100A infinite

Long duration current pulse (101000micros) capability

3600A (tested)Frequency range

47Hz to 63HzAmbient temperature limits

ndash40degF to +185degF workingndash40degC to +85degC working

Humidity95 RH (non-condensing)

Audible Alarm90dB

EMIRFI Attenuation-75dB maximum 100kHz to 100MHz

Weight55 lbs (25 kg ) - Split Phase35 lbs (16 kg) - Single phase

DimensionsSee Figure 1 and Figure 2

SCCR RatingSuitable for use on a circuit capable of delivering not more than 200000 rms symmetrical Amperes 480V max

EMC complianceBS EN 60950 1992BS EN 61000-6-2 1999

Ratings in compliance with IEC 61643-1Imax = 80kA 100kA amp 120kAIimp = 5kA (10350)All current results are per phase

EnclosureNEMA 1 2 33R4 4X 12 and 13 (IP66)

Terminals10 AWG (5mm2)

MountingSurface mount by 021rdquo (5mm) diameter holes

Remote contactsForm C (NC NO C) 60W DC 120VA AC 3A max

Indication

Green LED onRed LED off Power protection in all

modes all phases

Green LED offRed LED on

Protection fault (remote indication alarm via contacts amp audible alarm)

Green LED onRed LED on Neutralground fault (voltage

potential)

DIMENSIONSFigure 1 Split phase dimensions

Figure 2 Single phase dimensions

Model Workingvoltage

UL1449 VPR3rd Edition

Limiting voltageUp

Ringwave200A Phase types

3kA 10kA (In) 80kA versions (V) (V) (V) (V) (kV) (V)ZD16700 120 600 580 800 08 60 Single phase 2-wireZD16701 120240 600 580 800 08 60 Split phase 3-wireZD16709 240 1200 890 1200 12 75 Single phase 2-wire TTZD16900 120TT 6001200 580890 8001300 0813 6075 Single phase 2-wire TTZD16901 120240TT 6001200 580890 8001300 0813 6075 Split phase 3-wire TT100kA versionsZD16730 120 600 580 800 08 60 Single phase 2-wireZD16731 120240 600 580 800 08 60 Split phase 3-wireZD16739 240 1200 890 1200 12 75 Single phase 2-wire TTZD16930 120TT 6001200 580890 8001300 0813 6075 Single phase 2-wire TTZD16931 120240TT 6001200 580890 8001300 0813 6075 Split phase 3-wire TT120kA versionsZD16740 120 600 580 800 08 60 Single phase 2-wireZD16741 120240 600 580 800 08 60 Split phase 3-wireZD16749 240 1200 890 1200 12 75 Single phase 2-wire TTZD16940 120TT 6001200 580890 8001300 0813 6075 Single phase 2-wire TTZD16941 120240TT 6001200 580890 8001300 0813 6075 Split phase 3-wire TT

TO ORDER SPECIFY

APPROVALSCountry StandardAuthority Approved for Product

United StatesCanada

UL 1449 3rd Edition Listed AC power product ZD16700 ZD16701 ZD16709 ZD16900 ZD16901 ZD16730 ZD16731 ZD16739 ZD16930 ZD16931 ZD16740 ZD16741 ZD16749 ZD16940 ZD16941

randybobo
Rectangle

Notes1 Safety approvals cover frequency 47-63 Hz2 At low temperature and low line voltage start uptime will increase

AC-DC

Specification

100 Watts

bull -40 ordmC to +75 ordmC Operation

bull 100 W - Baseplate Cooled

bull High Efficiency Resonant Topology

bull Remote Sense

bull 5V Standby Output

bull Remote OnOff amp Power OK Signal

bull 3 Year Warranty

ECC100 Series

InputInput Voltage bull 85-264 VAC (120-370 VDC) derate output

power lt90 VAC by 10Input Frequency bull 47-400 Hz (See note 1)Input Current bull 14 A typical at 115 VAC full load

08 A typical at 230 VAC full loadInrush Current bull 40 A max at 230 VAC 25 ordmC cold startPower Factor bull EN61000-3-2 class AEarth Leakage Current bull 300 microA at 264 VAC60 Hz max

0511 mA 115230 VAC at 400 Hz typInput Protection bull Internal T50 A250 V fuse in line

and neutral

OutputOutput Voltage bull 12-48 VDC (see tables)Output Voltage Trim bull plusmn5Initial Set Accuracy bull plusmn1 V1 plusmn3 V2Minimum Load bull No minimum load requiredStart Up Delay bull Typically 1 s (see note 2)Start Up Rise Time bull 50 ms typicalHold Up Time bull 16 ms min at 115 VACDrift bull plusmn02 after 20 min warm upLine Regulation bull plusmn05 maxLoad Regulation bull plusmn1 V1 plusmn5 V2 maxOverUndershoot bull 5 typicalTransient Response bull 4 max deviation recovery to within

1 in 500 micros for a 50-75-50 loadchange

Ripple amp Noise bull 1 pk-pk V1 V2 2 20 MHz bandwidthOvervoltage Protection bull 115-140 Vnom recycle input to resetOverload Protection bull 110-150 V1 onlyShort Circuit Protection bull Continuous trip and restart (Hiccup mode)Temperature bull 005˚CCoefficientRemote Sense bull Compensates for 05 V total voltage dropRemote OnOff bull Uncommitted isolated optocoupler diode

powered diode inhibits V1

xppowercom

GeneralEfficiency bull 88 typicalIsolation bull 4000 VAC Input to Output

1500 VAC Input to Ground500 VDC Output to Ground

Switching Frequency bull 65 kHz typicalSignals bull Power OK - open collector

Remote OnOff 5 V StandbyMTBF bull 220 kHrs to MIL-HDBK-217F at 25 ordmC GB

EnvironmentalOperating Temperature bull -40 ˚C to +75 ˚C ambient Baseplate must

be maintained le+85 ordmC see longformdatasheet for further details

Cooling bull Baseplate conduction coolingOperating Humidity bull 95 RH non-condensingStorage Temperature bull -40 ˚C to +85 ˚COperating Altitude bull 3000 mShock bull 30 g pk half sine 6 axesVibration bull 2 g rms 5 Hz to 500 kHz 3 axes

EMC amp SafetyLow Voltage PSU EMC bull EN61204-3 high severity level as belowEmissions bull EN55022 level B conducted

EN55022 level A radiatedHarmonic Currents bull EN61000-3-2 class AVoltage Flicker bull EN61000-3-3Radiated Immunity bull EN61000-4-3 level 3 Perf Criteria AEFTBurst bull EN61000-4-4 level 3 Perf Criteria ASurge bull EN61000-4-5 installation class 3

Perf Criteria A installation class 4Perf Criteria A with optional filter board

Conducted Immunity bull EN61000-4-6 level 3 Perf Criteria ADips amp Interruptions bull EN61000-4-11 30 10 ms 60 100 ms

100 5000 ms Perf Criteria A B BSafety Approvals bull IEC60950-1 CB report CSA 222 No

60950-1 UL60950-1 TUV EN60950-1Equipment Protection bull Class IClass

06-May-09

AC-DC

025 FastonGround tab

2 x 020(508)

230 (5842)

2 x 460 (11684)

500 (1270)

155(394)

2 x 023(58)

J11

2

3 x 020(508)

040(102)

2 x 370(9398)

5 x M3 clearance holes

410(1041)

330(838)

Voltage Adj

Mounting surfacemarked with ldquoArdquo

J2

J3

1

12

10 9

8

ECC100Models and Ratings

Input Connector J1Molex PN 09-65-2038

1 Line2 Neutral

Mechanical Details

Notes1 All dimensions in inches (mm)2 Tolerance xx = plusmn002 (050) xxx = plusmn001 (025)

3 Weight 12 lbs (550g)

J1 mates with Molex housingPN 09-50-1031

Output Connector J2Molex PN 09-65-2088

Pin Single Output1 +V12 +V13 +V14 +V15 RTN6 RTN7 RTN8 RTN

J2 mates with Molex housing PN09-50-1081 and both with Molexseries 5194 crimp terminals

Signal Connector J3Molex PN B10B-PHDSS

1 +5 V Standby2 Logic GND3 Logic GND4 Power OK5 Inhibit Hi6 Inhibit Lo7 +Sense8 -Sense9 +Vout10 -Vout

J3 mates with JST housing PNPHDR-10VS and withJST SPHD-001T-P05 crimp terminals

Output Power Output Voltage V1 MaxOutput Current V1 Standby Supply V2 Model Number

100 W 120 VDC 81 A 50 V05 A ECC100US12

100 W 150 VDC 65 A 50 V05 A ECC100US15

100 W 240 VDC 41 A 50 V05 A ECC100US24

100 W 280 VDC 35 A 50 V05 A ECC100US28

100 W 480 VDC 20 A 50 V05 A ECC100US48

debode
Highlight

1

HLMP-EGxx HLMP-EHxx HLMP-ELxxNew T-1frac34 (5mm) Extra High Brightness AlInGaP LED Lamps

Data Sheet

Features

Viewing angle 15deg 23deg 30deg

High luminous output

Colors 590nm Amber 615nm Red Orange 626nm Red

Package options

With or without lead standoff

Superior resistance to moisture

Untinted for 15deg 23deg and 30deg lamps

Applications

Traffic management- Traffic signals- Pedestrian signals- Work zone warning lights- Variable message signs

Solar Power signs

Commercial outdoor advertising- Signs- Marquees

Description

These Precision Optical Performance AlInGaP LEDs provide superior light output for excellent readability in sunlight and are extremely reliable AlInGaP LED tech-nology provides extremely stable light output over long periods of time Precision Optical Performance lamps utilize the aluminum indium gallium phosphide (AlInGaP) technology

These LED lamps are untinted T-1frac34 packages incorpo-rating second generation optics producing well defined spatial radiation patterns at specific viewing cone angles

These lamps are made with an advanced optical grade epoxy offering superior high temperature and high moisture resistance performance in outdoor signal and sign application The maximum LED junction tempera-ture limit of +130degC enables high temperature operation in bright sunlight conditions The epoxy contains both uv-a and uv-b inhibitors to reduce the effects of long term exposure to direct sunlight

Benefits

Superior performance for outdoor environments

Suitable for auto-insertion onto PC board

2

Package Dimension

A Non-standoff B Standoff

Viewing Angle d

15deg 1239plusmn025(0476plusmn0010)

23deg amp 30deg 1196plusmn025(0459plusmn0010)

Notes1 All dimensions are in millimeters (inches) 2 Leads are mild steel with tin plating3 The epoxy meniscus is 121mm max4 For Identification of polarity after the

leads are trimmed off please refer to the illustration below

CATHODE ANODE

114 plusmn 020(0045 plusmn 0008)

580 plusmn 020(0228 plusmn 0008)

3160(1244) MIN

070 (0028)MAX

100(0039)

MIN

871 plusmn 020(0343 plusmn 0008)

254 plusmn 038(0100 plusmn 0015)

050 plusmn 010(0020 plusmn 0004) SQ TYP

CATHODELEAD

235 (0093)MAX

CATHODEFLAT

114 plusmn 020(0045 plusmn 0008)

580 plusmn 020(0228 plusmn 0008)

3160(1244) MIN

070 (0028)MAX

100(0039)

MIN

871 plusmn 020(0343 plusmn 0008)

254 plusmn 038(0100 plusmn 0015)

050 plusmn 010(0020 plusmn 0004) SQ TYP

CATHODELEAD

CATHODEFLAT

d

150 plusmn 015(0059 plusmn 0006)

500 plusmn 020(0197 plusmn 0008)

500 plusmn 020(0197 plusmn 0008)

3

Part Numbering System

Note Please refer to AB 5337 for complete information on part numbering system

Device Selection Guide

Typical viewingAngle 2θ12 (Deg) [4]

Color and DominantWavelength (nm) Typ [3]

Lamps without Standoff on leads(Package drawing A)

Lamps with Standoff on leads (Package drawing B)

Luminous Intensity Iv (mcd) [125] at 20 mA

Min Max

15deg Amber 590 HLMP-EL1A-Z1KDD HLMP-EL1B-Z1KDD 12000 21000

HLMP-EL1A-Z1LDD HLMP-EL1B-Z1LDD 12000 21000

Red 626 HLMP-EG1A-Z10DD HLMP-EG1B-Z10DD 12000 21000

Red Orange 615 HLMP-EH1A-Z10DD HLMP-EH1B-Z10DD 12000 21000

23deg Amber 590 HLMP-EL2A-XYKDD HLMP-EL2B-XYKDD 7200 12000

HLMP-EL2A-XYLDD HLMP-EL2B-XYLDD 7200 12000

Red 626 HLMP-EG2A-XY0DD HLMP-EG2B-XY0DD 7200 12000

Red Orange 615 HLMP-EH2A-XY0DD HLMP-EH2B-XY0DD 7200 12000

30deg Amber 590 HLMP-EL3A-VWKDD HLMP-EL3B-VWKDD 4200 7200

HLMP-EL3A-VWLDD HLMP-EL3B-VWLDD 4200 7200

HLMP-EL3A-WXKDD HLMP-EL3B-WXKDD 5500 9300

HLMP-EL3A-WXLDD HLMP-EL3B-WXLDD 5500 9300

Red 626 HLMP-EG3A-VW0DD HLMP-EG3B-VW0DD 4200 7200

HLMP-EG3A-WX0DD HLMP-EG3B-WX0DD 5500 9300

Red Orange 615 HLMP-EH3A-WX0DD HLMP-EH3B-WX0DD 5500 9300Notes1 The luminous intensity is measured on the mechanical axis of the lamp package and it is tested with pulsing condition2 The optical axis is closely aligned with the package mechanical axis3 Dominant wavelength λd is derived from the CIE Chromaticity Diagram and represents the color of the lamp4 θfrac12 is the off-axis angle where the luminous intensity is half the on-axis intensity 5 Tolerance for each bin limit is plusmn 15

HLMP ndash E x xx - x x x xx

Mechanical OptionsDD Ammo Pack

Color Bin Selections0 Full color distributionK Color Bin 2 amp 4L Color Bin 4 amp 6

Maximum Intensity BinRefer to Device Selection Guide

Minimum Intensity Bin

Viewing Angle and Lead Standoffs1A 15deg without lead standoff1B 15deg with lead standoff2A 23deg without lead standoff2B 23deg with lead standoff3A 30deg without lead standoff3B 30deg with lead standoff

ColorG Red 626nmL Amber 590nmH Red Orange 615nm

Refer to Device Selection Guide

4

Electrical Optical Characteristics

TJ = 25degC

Parameter Symbol Min Typ Max Units Test Conditions

Forward Voltage Amber Red Red Orange VF 18 21 24 V

IF = 20 mA

Reverse Voltage VR 5 V IR = 100 μA

Dominant Wavelength [1]

Amber Red Red Orange

d584561806120

590062606150

594563006190

nm IF = 20 mA

Peak Wavelength Amber Red Red Orange

PEAK594634621

nm Peak of Wavelength of Spectral Distribution at IF = 20 mA

Spectral Halfwidth Amber Red Red Orange

∆12131414

nm

Thermal resistance RJ-PIN 240 degCW LED junction to anode lead

Luminous Efficacy [2]

Amber Red Red Orange

ηv500200265

lmW Emitted Luminous FluxEmitted Radiant Flux

Luminous Flux Amber Red Red Orange

Φv210023002300

mlm IF = 20 mA

Luminous Efficiency [3]

Amber Red Red Orange

ηe505555

lmW Emitted Luminous FluxElectrical Power

Thermal coefficient of d Amber Red Red Orange

008005007

nmdegC IF = 20 mA +25degC le TJ le +100degC

Notes1 The dominant wavelength λd is derived from the CIE Chromaticity Diagram referenced to Illuminant E Tolerance for each color of dominant

wavelength is +- 05nm2 The radiant intensity Ie in watts per steradian maybe found from the equation Ie = Iv ηV where Iv is the luminous intensity in candela and ηV is

the luminous efficacy in lumens watt3 ηe = Φv IF x VF where Φv is the emitted luminous flux IF is electrical forward current and VF is the forward voltage

Absolute Maximum Ratings TJ = 25degC

Parameter Red Amber Red Orange Unit

DC Forward Current [2] 50 mA

Peak Forward Current 100 [1] mA

Average forward current 30 mA

Power Dissipation 120 mW

Reverse Voltage 5 V

Operating Temperature Range -40 to +100 degC

Storage Temperature Range -40 to +100 degC

Notes1 Duty Factor 30 frequency 1KHz2 Derate linearly as shown in Figure 4

5

Figure 1 Relative Intensity vs Peak Wavelength Figure 2 Forward Current vs Forward Voltage

Figure 3 Relative Luminous Intensity vs Forward Current Figure 4 Maximum Forward Current vs Ambient Temperature

Figure 5Radiation Pattern for 15deg Viewing Angle Lamp Figure 6 Radiation Pattern for 23deg Viewing Angle Lamp

0

20

40

60

80

100

0 1 2 3

FORWARD VOLTAGE-V

FORW

ARD

CURREN

T-mA

0005

1015

2025

3035

4045

50

0 20 40 60 80 100DC FORWARD CURRENT - mA

RELA

TIVE

LUM

INOU

S INTEN

SITY

(NORMAL

IZED

AT 2

0 mA)

0

10

20

30

40

50

60

0 20 40 60 80 100

TA - AMBIENT TEMPERATURE - -C

I FMAX

- MAX

IMUM

FORW

ARD

CURREN

T - mA

00

02

04

06

08

10

-90 -60 -30 0 30 60 90

ANGULAR DISPLACEMENT-DEGREE

NORM

ALIZED

INTE

NSIT

Y

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPLACEMENT-DEGREE

NORM

ALIZED

INTE

NSIT

Y

00

02

04

06

08

10

500 550 600 650WAVELENGTH - nm

RELA

TIVE

INTE

NSIT

Y RedAmber

Red Orange

6

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPLACEMENT-DEGREE

NORM

ALIZED

INTE

NSIT

Y

Figure 7 Radiation Pattern for 30deg Viewing Angle Lamp

Relative Forward Voltage vs Junction Temperature

Relative Light Output vs Junction Temperature

01

10

100

-40 -20 0 20 40 60 80 100 120 140TJ - JUNCTION TEMPERATURE - degC

RELA

TIVE

LIGH

T OUTPU

T (N

ORMAL

IZED

AT T

J=25degC

)

-030

-025

-020

-015

-010

-005

000

005

010

015

020

-40 -20 0 20 40 60 80 100 120 140

TJ - JUNCTION TEMPERATURE - degC

FORW

ARD VOLTAGE S

HIFT

- V

Red Orange

Red

Amber

Red Orange

Red

Amber

7

Intensity Bin Limit Table (131 Iv bin ratio)

Bin

Intensity (mcd) at 20mA

Min Max

V 4200 5500

W 5500 7200

X 7200 9300

Y 9300 12000

Z 12000 16000

1 16000 21000

Tolerance for each bin limit is plusmn 15

VF Bin Table (V at 20mA)

Bin ID Min Max

VD 18 20

VA 20 22

VB 22 24

Tolerance for each bin limit is plusmn 005V

Avago Color Bin on CIE 1931 Chromaticity Diagram

0280

0300

0320

0340

0360

0380

0400

0420

0440

0460

0500 0550 0600 0650 0700 0750 0800X

Y

2

4

6

Amber

Red

Red Orange

Red Color Range

MinDom

Max Dom X min Y Min X max Y max

618 630 06872 03126 06890 02943

06690 03149 07080 02920

Tolerance for each bin limit is plusmn 05nm

Amber Color Range

BinMin Dom

Max Dom Xmin Ymin Xmax Ymax

2 587 5895 05570 04420 05670 04250

05530 04400 05720 04270

4 5895 592 05720 04270 05820 04110

05670 04250 05870 04130

6 592 5945 05870 04130 05950 03980

05820 04110 06000 03990

Tolerance for each bin limit is plusmn 05nm

Red Orange Color Range

MinDom

Max Dom Xmin Ymin Xmax Ymax

612 619 06712 06887 06716 06549

03280 03109 03116 03282

Tolerance for each bin limit plusmn 05nm

NoteAll bin categories are established for classification of products Products may not be available in all bin categories Please contact Avago representative for further information

8

Precautions

Lead Forming The leads of an LED lamp may be preformed or cut to

length prior to insertion and soldering on PC board

For better control it is recommended to use proper tool to precisely form and cut the leads to applicable length rather than doing it manually

If manual lead cutting is necessary cut the leads after the soldering process The solder connection forms a mechanical ground which prevents mechanical stress due to lead cutting from traveling into LED package This is highly recommended for hand solder operation as the excess lead length also acts as small heat sink

Soldering and Handling Care must be taken during PCB assembly and

soldering process to prevent damage to the LED component

LED component may be effectively hand soldered to PCB However it is only recommended under unavoidable circumstances such as rework The closest manual soldering distance of the soldering heat source (soldering ironrsquos tip) to the body is 159mm Soldering the LED using soldering iron tip closer than 159mm might damage the LED

159mm

ESD precaution must be properly applied on the soldering station and personnel to prevent ESD damage to the LED component that is ESD sensitive Do refer to Avago application note AN 1142 for details The soldering iron used should have grounded tip to ensure electrostatic charge is properly grounded

Recommended soldering condition

Wave Soldering [1 2]

Manual Solder Dipping

Pre-heat temperature 105 degC Max -

Preheat time 60 sec Max -

Peak temperature 260 degC Max 260 degC Max

Dwell time 5 sec Max 5 sec Max

Note 1) Above conditions refers to measurement with thermocouple

mounted at the bottom of PCB2) It is recommended to use only bottom preheaters in order to reduce

thermal stress experienced by LED

Wave soldering parameters must be set and maintained according to the recommended temperature and dwell time Customer is advised to perform daily check on the soldering profile to ensure that it is always conforming to recommended soldering conditions

Anode

Note 1 PCB with different size and design (component density) will have

different heat mass (heat capacity) This might cause a change in temperature experienced by the board if same wave soldering setting is used So it is recommended to re-calibrate the soldering profile again before loading a new type of PCB

2 Avago Technologiesrsquo high brightness LED are using high efficiency LED die with single wire bond as shown below Customer is advised to take extra precaution during wave soldering to ensure that the maximum wave temperature does not exceed 260degC and the solder contact time does not exceeding 5sec Over-stressing the LED during soldering process might cause premature failure to the LED due to delamination

Avago Technologies LED Configuration

Note Electrical connection between bottom surface of LED die and the lead frame is achieved through conductive paste

Any alignment fixture that is being applied during wave soldering should be loosely fitted and should not apply weight or force on LED Non metal material is recommended as it will absorb less heat during wave soldering process

Note In order to further assist customer in designing jig accurately that fit Avago Technologiesrsquo product 3D model of the product is available upon request

At elevated temperature LED is more susceptible to mechanical stress Therefore PCB must allowed to cool down to room temperature prior to handling which includes removal of alignment fixture or pallet

If PCB board contains both through hole (TH) LED and other surface mount components it is recommended that surface mount components be soldered on the top side of the PCB If surface mount need to be on the bottom side these components should be soldered using reflow soldering prior to insertion the TH LED

Recommended PC board plated through holes (PTH) size for LED component leads

LED component lead size Diagonal

Plated through hole diameter

045 x 045 mm(0018x 0018 inch)

0636 mm(0025 inch)

098 to 108 mm(0039 to 0043 inch)

050 x 050 mm(0020x 0020 inch)

0707 mm(0028 inch)

105 to 115 mm(0041 to 0045 inch)

Over-sizing the PTH can lead to twisted LED after clinching On the other hand under sizing the PTH can cause difficulty inserting the TH LED

9

Refer to application note AN5334 for more information about soldering and handling of high brightness TH LED lamps

Example of Wave Soldering Temperature Profile for TH LED

Ammo Packs Drawing

Note The ammo-packs drawing is applicable for packaging option ndashDD amp -ZZ and regardless standoff or non-standoff

Recommended solder Sn63 (Leaded solder alloy)SAC305 (Lead free solder alloy)

Flux Rosin flux

Solder bath temperature 255degC plusmn 5degC (maximum peak temperature = 260degC)

Dwell time 30 sec - 50 sec(maximum = 5sec)

Note Allow for board to be sufficientlycooled to room temperature beforeexerting mechanical force

60sec Max

TIME (sec)

260 degC Max

105 degC Max

TEMPERA

TURE

(degC)

10

Packaging Box for Ammo Packs

Note The dimension for ammo pack is applicable for the device with standoff and without standoff

Packaging Label(i) Avago Mother Label (Available on packaging box of ammo pack and shipping box)

13

13

13

$$$

amp

13()

+amp13amp(amp+---(+)012-

DISCLAIMER AVAGOrsquoS PRODUCTS AND SOFTWARE ARE NOT SPECIFICALLY DESIGNED MANUFACTURED OR AUTHORIZED FOR SALE AS PARTS COMPONENTS OR ASSEMBLIES FOR THE PLANNING CONSTRUCTION MAINTENANCE OR DIRECT OPERATION OF A NUCLEAR FACILITY OR FOR USE IN MEDICAL DEVICES OR APPLICATIONS CUSTOMER IS SOLELY RESPONSIBLE AND WAIVES ALL RIGHTS TO MAKE CLAIMS AGAINST AVAGO OR ITS SUPPLIERS FOR ALL LOSS DAMAGE EXPENSE OR LIABILITY IN CONNECTION WITH SUCH USE

amp(313

313

amp

4

413

+)

$5amp136$

amp

13()

amp

(+)012-

(ii) Avago Baby Label (Only available on bulk packaging)

Acronyms and Definition

BIN

(i) Color bin only or VF bin only

(Applicable for part number with color bins but without VF bin OR part number with VF bins and no color bin)

OR

(ii) Color bin incorporated with VF Bin

(Applicable for part number that have both color bin and VF bin)

Example

(i) Color bin only or VF bin only

BIN 2 (represent color bin 2 only)

BIN VB (represent VF bin ldquoVBrdquo only)

(ii) Color bin incorporate with VF Bin

BIN 2VB

VB VF bin ldquoVBrdquo

2 Color bin 2 only

For product information and a complete list of distributors please go to our web site wwwavagotechcom

Avago Avago Technologies and the A logo are trademarks of Avago Technologies in the United States and other countriesData subject to change Copyright copy 2005-2010 Avago Technologies All rights reserved AV02-1687EN - February 23 2010

HLMP-Cx1A1B2A2B3A3BNew 5mm Blue and Green LED Lamps

Data Sheet

CAUTION INGaN devices are Class 1C HBM ESD sensitive per JEDEC Standard Please observe appropriate precautions during handling and processing Refer to Application Note AN ndash 1142 for additional details

Description

These high intensity blue and green T-1frac34 package LEDs are untinted and non-diffused Based on the most efficient and cost effective InGaN material technology and incor-porating second generation optics they produce well defined spatial radiation patterns at specific viewing cone angles

Advanced optical grade epoxy construction offers superior high temperature and moisture resistance per-formance in outdoor signal and sign applications

Features

Well defined spatial radiation pattern

High luminous output

Untinted Non-diffused

Available in Colorndash Blue 470nmndash Green 525nm

Viewing Angle 15deg 23deg and 30deg

Standoff or non-standoff

Superior resistance to moisture

Applications

Commercial outdoor advertising

Traffic Sign

Variable Message Sign

2

Package Dimensions

Drawing A (Non-standoff)

Drawing B (Standoff)

cathodeflat

Cathode

d

100 plusmn 0200039 plusmn 0008

130 plusmn 0150051 plusmn 0006870 plusmn 020

0343 plusmn 0008

500 plusmn 0200197 plusmn 0008

580 plusmn 0200228 plusmn 0008

254 plusmn 0380100 plusmn 0015

070 max0028

3160min1244

sq typ050 plusmn 0100020 plusmn 0004

100 min0039

Viewing Angle d

HLMP-Cx1B 1296plusmn025(0510plusmn0010)

HLMP-Cx2B 1232 plusmn025(0485plusmn0010)

HLMP-Cx3B 1200plusmn025(0472plusmn0010)

Notes1 All dimensions are in millimeters (inches) 2 Leads are mild steel with tin plating3 The epoxy meniscus is 150mm max

100 plusmn 0200039 plusmn 0008

070 max0028

870 plusmn 0200343 plusmn 0008

500 plusmn 0200197 plusmn 0008

3160min1244

Cathode 100 min0039

sq typ050 plusmn 0100020 plusmn 0004

254 plusmn 0380100 plusmn 0015

cathodeflat

580 plusmn 0200228 plusmn 0008

3

Device Selection Guide

Part Number ColorTypical Viewing angle 2frac12 (deg) [4]

Luminous Intensity Iv (mcd) at 20 mA [125]

Standoff Non Standoff

Package drawingMin Max

HLMP-CB1A-XY0DD Blue 15deg 7200 12000 Non Standoff A

HLMP-CB1A-XYBDD

HLMP-CB1A-XYCDD

HLMP-CB1B-XY0DD Standoff B

HLMP-CB1B-XYBDD

HLMP-CB1B-XYCDD

HLMP-CB2A-VW0DD 23deg 4200 7200 Non Standoff A

HLMP-CB2A-VWBDD

HLMP-CB2A-VWCDD

HLMP-CB2B-VW0DD Standoff B

HLMP-CB2B-VWBDD

HLMP-CB2B-VWCDD

HLMP-CB3A-UV0DD 30deg 3200 5500 Non Standoff A

HLMP-CB3A-UVBDD

HLMP-CB3A-UVCDD

HLMP-CB3B-UV0DD Standoff B

HLMP-CB3B-UVBDD

HLMP-CB3B-UVCDD

HLMP-CM1A-450DD Green 15deg 35000 59000 Non Standoff A

HLMP-CM1A-45BDD

HLMP-CM1A-45CDD

HLMP-CM1B-450DD Standoff B

HLMP-CM1B-45BDD

HLMP-CM1B-45CDD

HLMP-CM2A-120DD 23deg 16000 27000 Non Standoff A

HLMP-CM2A-12BDD

HLMP-CM2A-12CDD

HLMP-CM2B-120DD Standoff B

HLMP-CM2B-12BDD

HLMP-CM2B-12CDD

HLMP-CM3A-Z10DD 30deg 12000 21000 Non Standoff A

HLMP-CM3A-Z1BDD

HLMP-CM3A-Z1CDD

HLMP-CM3B-Z10DD Standoff B

HLMP-CM3B-Z1BDD

HLMP-CM3B-Z1CDD

Notes1 The luminous intensity is measured on the mechanical axis of the lamp package and it is tested with pulsing condition2 The optical axis is closely aligned with the package mechanical axis3 Dominant wavelength d is derived from the CIE Chromaticity Diagram and represents the color of the lamp4 frac12 is the off-axis angle where the luminous intensity is half the on-axis intensity 5 Tolerance for each bin limit is plusmn 15

4

Part Numbering System

Note please refer to AB 5337 for complete information on part numbering system

Packaging OptionDD Ammo Pack

Color Bin Selection0 Full DistributionB Color Bin 2 amp 3C Color Bin 3 amp 4

Maximum Intensity Bin 0 No maximum intensity limit (refer to selection guide)

Minimum Intensity Bin Refer to Device Selection Guide

Viewing Angle and Lead Standoffs1A 15deg without lead standoff1B 15deg with lead standoff2A 23deg without lead standoff2B 23deg with lead standoff3A 30deg without lead standoff3B 30deg with lead standoff

ColorB Blue 470M Green 525

HLMP C x xx x x x xx

Absolute Maximum Ratings TJ = 25degC

Parameter Blue Green Unit

DC Forward Current [1] 30 mA

Peak Forward Current 100 [2] mA

Power Dissipation 116 mW

Reverse Voltage 5 V

LED Junction Temperature 110 degC

Operating Temperature Range -40 to + 85 degC

Storage Temperature Range -40 to + 100 degC

Notes1 Derate linearly as shown in figure 42 Duty Factor 10 frequency 1KHz

5

Electrical Optical Characteristics TJ = 25degC

Parameter Symbol Min Typ Max Units Test Conditions

Forward VoltageGreen Blue

VF28 32 38

V IF = 20 mA

Reverse Voltage VR 5 V IR = 10 A

Dominant Wavelength[1]

GreenBlue

d51904600

52504700

53904800

nm IF = 20 mA

Peak WavelengthGreenBlue

PEAK516464

nm Peak of Wavelength of Spectral Distribution at IF = 20 mA

Spectral Half WidthGreenBlue

123023

nm IF = 20mA

Thermal Resistance RJ-PIN 240 degCW LED Junction-to-Pin

Luminous Efficacy [2]

GreenBlue

V51878

lmW Emitted Luminous Flux Emitted Radiant Flux

Thermal coefficient of dGreenBlue

00280024

nmdegC IF = 20 mA +25degC le TJ le +100degC

Notes1 The dominant wavelength is derived from the chromaticity Diagram and represents the color of the lamp2 The radiant intensity Ie in watts per steradian may be found from the equation Ie = IVV where IV is the luminous intensity in candelas and V is

the luminous efficacy in lumenswatt

6

Figure 1 Relative Intensity vs Wavelength Figure 2 Forward Current vs Forward Voltage

Figure 3 Relative Intensity vs Forward Current Figure 4 Maximum Forward Current vs Ambient Temperature

Figure 5 Relative Dominant Wavelength Shift vs Forward Current Figure 6 Radiation Pattern for 15deg

0001

0203

04

050607

08

0910

380 430 480 530 580 630WAVELENGTH - nm

RELA

TIVE

INTENS

ITY

GREENBLUE

0

20

40

60

80

100

0 1 2 3 4 5FORWARD VOLTAGE-V

FORW

ARD CU

RREN

T-m

A

00

05

10

15

20

25

30

35

0 20 40 60 80 100 120DC FORWARD CURRENT-mA

RELA

TIVE

LUM

INOUS INT

ENSI

TY(NOR

MAL

IZED

AT 20m

A)

GREEN

BLUE

-10

-5

0

5

10

0 20 40 60 80 100FORWARD CURRENT-mA

RELA

TIVE

DOM

INAN

T W

AVEL

ENGT

H SH

IFT -

nm GREEN

BLUE

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT -DEGREE

NORM

ALIZ

ED IN

TENS

ITY

0

5

10

15

20

25

30

35

0 20 40 60 80 100TA - AMBIENT TEMPERATURE - degC

I Fmax

- M

AXIM

UM FO

RWARD

CURR

ENT -

mA

7

Figure 7 Radiation Pattern for 23deg Figure 8 Radiation Pattern for 30deg

Figure 9 Relative Light Output vs Junction Temperature Figure 10 Relative Forward Voltage vs Junction Temperature

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT - DEGREE

NORM

ALIZ

ED IN

TENS

ITY

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT - DEGREE

NORM

ALIZ

ED IN

TENS

ITY

01

1

10

-40 -20 0 20 40 60 80 100 120TJ - JUNCTION TEMPERATURE TJ - JUNCTION TEMPERATURE

NORM

ALZI

ED IN

TENS

ITY (

PHOTO)

-03

-02

-01

0

01

02

03

-40 -20 0 20 40 60 80 100 120

FORW

ARD

VOLT

AGE S

HIFT

-VGreenBlue

GreenBlue

Intensity Bin Limit Table (131 Iv bin ratio)

BinIntensity (mcd) at 20mAMin Max

U 3200 4200

V 4200 5500

W 5500 7200

X 7200 9300

Y 9300 12000

Z 12000 16000

1 16000 21000

2 21000 27000

3 27000 35000

4 35000 45000

5 45000 59000

Tolerance for each bin limit is plusmn 15

Green Color Bin Table

Bin Min Dom Max Dom1 5190 5230

2 5230 5270

3 5270 5310

4 5310 5350

5 5350 5390

Tolerance for each bin limit is plusmn 05nm

Blue Color Bin Table

Bin Min Dom Max Dom1 4600 4640

2 4640 4680

3 4680 4720

4 4720 4760

5 4760 4800

Tolerance for each bin limit is plusmn 05nmNote 1 All bin categories are established for classification of products Products may not be available in all bin categories Please contact your Avago

representative for further information

8

Precautions

Lead Forming

The leads of an LED lamp may be preformed or cut to length prior to insertion and soldering on PC board

For better control it is recommended to use proper tool to precisely form and cut the leads to applicable length rather than doing it manually

If manual lead cutting is necessary cut the leads after the soldering process The solder connection forms a mechanical ground which prevents mechanical stress due to lead cutting from traveling into LED package This is highly recommended for hand solder operation as the excess lead length also acts as small heat sink

Soldering and Handling

Care must be taken during PCB assembly and soldering process to prevent damage to the LED component

LED component may be effectively hand soldered to PCB However it is only recommended under unavoidable circumstances such as rework The closest manual soldering distance of the soldering heat source (soldering ironrsquos tip) to the body is 159mm Soldering the LED using soldering iron tip closer than 159mm might damage the LED

ESD precaution must be properly applied on the 159mm

soldering station and personnel to prevent ESD damage to the LED component that is ESD sensitive Do refer to Avago application note AN 1142 for details The soldering iron used should have grounded tip to ensure electrostatic charge is properly grounded

Recommended soldering condition

Wave Soldering [1 2]

Manual Solder Dipping

Pre-heat temperature 105degC Max -

Preheat time 60 sec Max -

Peak temperature 260degC Max 260degC Max

Dwell time 5 sec Max 5 sec Max

Note 1 Above conditions refers to measurement with thermocouple

mounted at the bottom of PCB2 It is recommended to use only bottom preheaters in order to reduce

thermal stress experienced by LED

Wave soldering parameters must be set and maintained according to the recommended temperature and dwell time Customer is advised to perform daily check on the soldering profile to ensure that it is always conforming to recommended soldering conditions

Note 1 PCB with different size and design (component density) will have

different heat mass (heat capacity) This might cause a change in temperature experienced by the board if same wave soldering setting is used So it is recommended to re-calibrate the soldering profile again before loading a new type of PCB

Avago Technologies LED Configuration

Any alignment fixture that is being applied during wave soldering should be loosely fitted and should not apply weight or force on LED Non metal material is recommended as it will absorb less heat during wave soldering process

At elevated temperature LED is more susceptible to mechanical stress Therefore PCB must allowed to cool down to room temperature prior to handling which includes removal of alignment fixture or pallet

If PCB board contains both through hole (TH) LED and other surface mount components it is recommended that surface mount components be soldered on the top side of the PCB If surface mount need to be on the bottom side these components should be soldered using reflow soldering prior to insertion the TH LED

Recommended PC board plated through holes (PTH) size for LED component leads

LED component lead size Diagonal

Plated through hole diameter

045 x 045 mm(0018x 0018 inch)

0636 mm(0025 inch)

098 to 108 mm(0039 to 0043 inch)

050 x 050 mm(0020x 0020 inch)

0707 mm(0028 inch)

105 to 115 mm(0041 to 0045 inch)

Over-sizing the PTH can lead to twisted LED after clinching On the other hand under sizing the PTH can cause difficulty inserting the TH LED

Refer to application note AN5334 for more information about soldering and handling of high brightness TH LED lamps

CATHODE

InGaN Device

9

Example of Wave Soldering Temperature Profile for TH LED

Recommended solder Sn63 (Leaded solder alloy)SAC305 (Lead free solder alloy)

Flux Rosin flux

Solder bath temperature 255degC plusmn 5degC (maximum peak temperature = 260degC)

Dwell time 30 sec - 50 sec(maximum = 5sec)

Note Allow for board to be sufficientlycooled to room temperature beforeexerting mechanical force

60 sec Max

TIME (sec)

260degC Max

105degC Max

TEM

PERA

TURE

(degC)

Ammo Packs Drawing

Note The ammo-packs drawing is applicable for packaging option ndashDD amp -ZZ and regardless standoff or non-standoff

635 plusmn 1300250 plusmn 0051

1270 plusmn 1000500 plusmn 0039

9125 plusmn 062503595 plusmn 002459125 plusmn 062503595 plusmn 00245

1800 plusmn 05007085 plusmn 00195

070 plusmn 02000275 plusmn 00075 A A

1270 plusmn 0300500 plusmn 0012

VIEW AA

400 plusmn 02001575 plusmn 00075Oslash TYP

205 plusmn 10008070 plusmn 00394

CATHODE

10

Packaging Box for Ammo Packs

Note For InGaN device the ammo pack packaging box contain ESD logo

Packaging Label

(i) Avago Mother Label (Available on packaging box of ammo pack and shipping box)

LABEL ON THISSIDE OF BOX

FROM LEFT SIDE OF BOXADHESIVE TAPE MUST BEFACING UPWARDS

ANODE LEAD LEAVESTHE BOX FIRST

(1P) Item Part Number

(1T) Lot Lot Number

LPN

(9D)MFG Date Manufacturing Date

(P) Customer Item

(V) Vendor ID

DeptID Made In Country of Origin

(Q) QTY Quantity

CAT Intensity Bin

BIN Color Bin

(9D) Date Code Date Code

STANDARD LABEL LS0002 RoHS Compliant e3 max temp 260C

For product information and a complete list of distributors please go to our web site wwwavagotechcom

Avago Avago Technologies and the A logo are trademarks of Avago Technologies in the United States and other countriesData subject to change Copyright copy 2005-2009 Avago Technologies All rights reserved AV02-2228EN - December 15 2009

(ii) Avago Baby Label (Only available on bulk packaging)

(1P) PART Part Number

(1T) LOT Lot Number

(9D)MFG DATE Manufacturing Date

CO Country of Origin

Customer PN

Supplier Code

QUANTITY Packing Quantity

CAT Intensity Bin

BIN Color Bin

DATECODE Date Code

RoHS Compliant e3 max temp 260C Lamps Baby Label

DISCLAIMER Avagorsquos products and software are not specifically designed manufactured or authorized for sale as parts components or assemblies for the planning construction maintenenace or direct operation of a nuclear facility or for use in medical devices or applications Customer is solely responsible and waives all rights to make claims against avago or its suppliers for all loss damage expense or liability in connection with such use

Contents of Submittal

DIA Parking Signs Page 1 of 5

Skyline Products Inc

General Specifications for Full Color LED Inserts

DIA Parking Signs Page 2 of 5

Specification for Full Color LED Inserts Notes

10 Full Color LED VMS Inserts

11 Quality Assurance

ISO 90012008 certification for design manufacturing and service Current CDOT and DIA requirement

12 General ETL Listed for UL 48 UL50 and UL 1433 Current CDOT and DIA

requirement 13 Housing Properties Sign housing are designed in accordance to AASHTO Standard Specifications for Structural Supports for Highway Signs Luminaires and Traffic Signals ndash 6th Edition for wind speeds of up to 140 mph AASHTO group load combinations include total sign weight dead load ice and wind loads and the design meets the fatigue requirements for truck-induced gusts Snow loading is include in design loads for applicable geographical regions

Current CDOT and DIA requirement

Sealed housing Welding compliance with AWS standards

All welding shall be by an inert gas process in accordance with the American Welding Society (AWS) Standards 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum The LED DMS manufacturerrsquos welders and welding procedures shall be certified by an ANSIAWS Certified Welding Inspector to the 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum Proof of certification of all the LED DMS manufacturerrsquos welders and applicable welding procedures shall be supplied with the submittals The name phone number and address off the ANSIAWS Certified Welding Inspector that certified the LED VMS manufacturerrsquos welders and procedures shall also be provided with the submittals

Current CDOT and DIA requirement

Black KYNAR 500 coated face on mask and borders mdash 30-year coating guaranteed to not chip fade or peel for 20 years

Current CDOT and DIA requirement

The lens panel assembly shall consist of a KYNAR 500 coated aluminum mask over a clear glazing The lens panel assembly shall be modular in design interchangeable without misalignment of the lens panel and the LED pixels and removable from within the main sign housing

Current CDOT and DIA requirement

Aluminum face (090rdquo) mask over glazing with apertures for the pixels The lens panel aluminum mask shall be 0090 inch minimum thickness and finished with a matte black licensed factory applied KYNAR 500 Resin Fluoropolymer based coating system It shall be perforated to provide an aperture for each pixel on the display modules Each aperture shall be as small as possible without blocking the LED light output at the required viewing angle The Skyline aluminum face mask with aperture system will significantly minimize glare on the sign as it blocks more than 73 of sun rays making it very legible even with direct sunlight This method should be required over a ldquolouverrdquo system Louvers create a shelf above each row of pixels collecting snow ice dirt etc and ultimately inhibiting the display

Current CDOT and DIA requirement

Polycarbonate glazing 18rdquoGE LEXAN XL102UV Single lift face that allows a single technician to easily lift the entire face for safe fast and easy access to all the internal sign components

Current CDOT and DIA requirement

Mounting brackets Skyline will work with the appropriate parties to develop a mounting system to accommodate for the type of sign being provided and the structure requirements

Natural aluminum finish (excluding face) Current CDOT and DIA requirement

14 Environmental Control 8 watt per foot heat tape will be installed along the bottom of entire display area Provided heat tape will be controlled by the Advanced Humidity Sensing System of the controller

Current CDOT and DIA requirement

DIA Parking Signs Page 3 of 5

Environmental Sensors (1) Photocell Sensor (1) Internal Temperature Sensor (1) Humidity Sensor (1) Door Alarm

15 LED Display and Electronics Electronics designed and tested to -40degC to 85degC Current CDOT and DIA

requirement True 18-inch display (275 inch vertical and horizontal pitch) Current CDOT and DIA

requirement Display Matrix 7 high x 30 wide Legibility distance 200-1200 feet Current CDOT and DIA

requirement Printed circuit board are built to IPC-A-610D Class 2 certification Current CDOT and DIA

requirement Display modules are easily removable and replicable without the use of any additional tools

Current CDOT and DIA requirement

LED type Each Pixel contains three strings of LEDs

String 1 AlInGaP 30 degree LEDs (Red) String 2 InGaN 30 degree LEDs (Green) String 3 InGaN 30 degree LEDs (Blue)

Pixel design brightness 12400 candela at 20 mA (18rdquo characters) Current CDOT and DIA

requirement LED drive current

Red LED lt 30mA Blue and Green LEDs lt 15mA

All LEDs will have standoffs providing superior LED cooling and eliminate corrosion LED pixel protection and alignment device Silicon conformal coat will conform to MIL-I-46058C Type SR and IPC-CC-830 standards

Current CDOT and DIA requirement

Uniform LED color and brightness 256 minimum brightness levels Pixel Test

The pixel test shall be performed from the central controller on command and automatically once a day During a pixel test the operational status of each pixel shall be tested and then transmitted to the central controller or laptop computer This pixel status test shall report back all LED color string errors within each pixel A list of defective LED color strings shall be provided listing string color line number module number column number and row number for the associated pixel for each defective string The pixel test must be completed in less than 05 seconds regardless of message status

Current CDOT and DIA requirement

True Message Display Verification (Pixel Read) The TMDV shall be performed during both message downloads and during every sign poll from the central controller or laptop computer The TMDV shall perform a real-time read of the displayed message and shall return the operational state of each LED color string within each pixel to the central controller as it is currently displayed to the motorist including any errors This shall allow the central controller operator to see what is visibly displayed to the motorist on an individual pixel basis During a TMDV the operational state of each LED color string within each pixel shall be read by the sign controller to allow the central controller or laptop computer to show the actual message including static flashing and alternating messages that are visibly displayed on the sign in a WYSIWYG format This pixel read shall take place while a message is displayed on the sign without disturbing the message in any way Any flashing flickering blinking dimming or other disturbance of the message during this pixel read shall be cause for rejection of the sign The TMDV shall be an actual real time read of LED color strings at the time of

Current CDOT and DIA requirement

DIA Parking Signs Page 4 of 5

the associated sign poll or message download and shall not be accomplished by simulating errors based on the last pixel test

16 Power Supplies and Sensors High-efficiency power supplies Current CDOT and DIA

requirement Redundant power supply Current CDOT and DIA

requirement Power supply sensors Current CDOT and DIA

requirement Operational status feedback of all sensors Current CDOT and DIA

requirement All LED module power supply voltages shall be continuously measured and monitored by the sign controller The sign controller shall provide these voltage readings to the master controller or laptop computer upon command When a voltage drops below a critical value an error message shall be generated and transmitted to the master controller or laptop computer

17 AC Electrical AC Electrical components will conform to NEC standards Current CDOT and DIA

requirement GFCI outlet 20 Controller and Controller Cabinet 21 Sign Controller Skyline Advanced Controller will be located within each sign housing The controller shall monitor and control the ventilation system and all sensors within the sign housing

Ability to control multiple signs on a single sign structure NTCIP compliance Current CDOT and DIA

requirement 22 Cabinet Type A Skyline extended pole cabinet will be provided Natural aluminum exterior finish Pull-out laptop shelf Door alarm 23 Environmental Control Humidity sensor Internal temperature sensor 24 AC Electrical Conformity with NEC standards Current CDOT and DIA

requirement Circuit breakers Current CDOT and DIA

requirement GFCI outlet 25 Surge Protection Two-stage AC power surge protection with feedback and automatic shutdownisolation

Current CDOT and DIA requirement

The system power shall be protected by two stages of transient voltage suppression devices Tripping of each stage (or both if tripped simultaneously) of the surge protection shall cause the sign controller to call central and report the error condition (for dialup operation) or report the error condition to central on the next poll (for multi-drop operation) There shall be an option that is either enabled or disabled and is selected and downloaded from the central controller to the sign controller When this option is enabled tripping of the second stage of surge protection shall prevent power from reaching any components of the sign until the surge protection has been replaced When this option is disabled the sign will continue to function normally after the second stage of surge protection is tripped

30 Software Signs and Controllers shall be fully compatible with the DIA NTCIP sign software at no additional cost to the department in accordance with these specifications

DIA Parking Signs Page 5 of 5

40 Warranty and Telephone Technical Support One-year limited parts return-to-factory warranty Current CDOT and DIA

requirement Lifetime standard telephone support Current CDOT and DIA

requirement

  • Cover Page
  • Cover Letter
    • Cover Letter
    • Transmittal Letter
      • Product Details
        • Sign Brochure
        • Sign Details
        • System Block Diagram
        • Wiring Block Diagram
          • Industry Compliances
            • ISO Certificates
            • UL Authorization
            • NTCIP
            • Welding Procedures-Employees
              • Component Cut Sheets
                • Kynar
                • Lexan
                • Latch
                • Heat Tape
                • GFI
                • Hub
                • Controller
                • Comm Surge
                • AC Surge
                • Ethernet
                • Power Supply
                • LED
                  • Drawings
Page 4: )5217 $&&(66 6/,0/,1( - Denver International Airportbusiness.flydenver.com/bizpdf/DIAID_2318.pdfSign housings are designed in accordance with AASHTO Standard Specifications for Structural

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  吀䠀䔀 一唀䴀䈀䔀刀 伀䘀 䌀䠀䄀刀䄀䌀吀䔀刀匀 倀䔀刀 䰀䤀一䔀 䐀䔀倀䔀一䐀匀 唀倀伀一 吀䠀䔀 䘀伀一吀 䄀一䐀 䤀一吀䔀刀ⴀ䌀䠀䄀刀䄀䌀吀䔀刀 匀倀䄀䌀䤀一䜀 䘀伀刀 䴀伀刀䔀 䤀一䘀伀刀䴀䄀吀䤀伀一 匀䔀䔀 倀䄀䜀䔀 㐀   簀     吀䠀䔀 嘀䔀一吀䤀䰀䄀吀䤀伀一 伀倀吀䤀伀一匀 嘀䄀刀䤀䔀匀 吀䠀䔀 䐀䔀倀吀䠀 伀䘀 吀䠀䔀 匀䤀䜀一  吀䠀䔀匀䔀 匀䤀䜀一 䐀䔀倀吀䠀匀 䌀䄀一 刀䄀一䜀䔀 䘀刀伀䴀 㘀ᴠ 吀伀 ᴠ 䐀䔀倀䔀一䐀䤀一䜀 伀一 吀䠀䤀匀 嘀䔀一吀䤀䰀䄀吀䤀伀一 伀倀吀䤀伀一Ⰰ 䄀一䐀 䴀伀唀一吀䤀一䜀 䌀伀一䘀䤀䜀唀刀䄀吀䤀伀一  吀䠀䔀 嘀䄀刀䤀伀唀匀 嘀䔀一吀䤀䰀䄀吀䤀伀一 伀倀吀䤀伀一匀 䤀一䌀䰀唀䐀䔀㬀  一 㴀 一伀一ⴀ嘀䔀一吀䤀䰀䄀吀䔀䐀Ⰰ 嘀 㴀 匀吀䐀 嘀䔀一吀䤀䰀䄀吀䤀伀一Ⰰ 䄀一䐀 䄀 㴀 䄀䐀嘀 嘀䔀一吀䤀䰀䄀吀䤀伀一   簀     圀䔀䤀䜀䠀吀 䐀䔀倀䔀一䐀匀 唀倀伀一 匀䔀䰀䔀䌀吀䔀䐀 伀倀吀䤀伀一匀

䰀䤀䘀吀ⴀ䘀䄀䌀䔀 䰀䔀䐀 䐀䴀匀䘀刀伀一吀 䄀䌀䌀䔀匀匀 匀䰀䤀䴀䰀䤀一䔀

Sign Ref Name

Agency

Contact

ITS Sales Manager

Door Alarm

Pre-Installed Bolts

Sign housings are designed in accordance with AASHTO Standard Specifications for

Structural Supports for Highway Signs Luminaires and Traffic Signals ndash 6th Edition

for wind speeds of up to 140mph AASHTO group load combinations include total sign weight dead

load ice and wind loads and the design meets the fatigue requirements for truck-induced gusts Snow loading

is included in design loads for applicable geographical regions

Laptop Shelf and Document Holder - (Inside Sign Housing)

Exterior Finish (excluding sign face amp borders)

Sign Housing Properties

Fully Welded Aluminum Housing - Compliance with AWS Standards

Constructed of Marine Grade Aluminum amp Stainless Steel Hardware (5052-H32 for Housing Skin and 6061-T66063-T5 for Structural Framing Members)

1203 v304NTCIP Compliance

GeneralNEMA TS 4-2005 Conformance

KYNAR 500 ndash Flat Black Coating on Face Mask and Borders 30-year architectural grade coating guaranteed to not chip fade or peel for 20 years

Conformity with NEC standards amp Built to IPC-A-610D Class 2

ETL Listed for UL 48 and UL 50

Quality ControlISO 90012008 Certification for Design Manufacturing and Service

Pixel Pitch 18 (70mm)

SlimLine LED Variable Message Sign

ITS-Grade FeatureLook for Skyline Productsrsquo ITS Industry-First features indicated with this symbol

Job Information Model Number VMSLED-SN-1-18L-07x030-30C-I-ISC

Denver International Airport

Selected

OptionNotes

DIA Open Close Inserts LED Color

Option Selection - Data Sheet

Pixel LayoutTim Hershberger

RGB

Kevin Marsh Display Matrix Line Matrix

1 Lines of 7 X 30

3mm GE LEXAN XL10

Polycarbonate Glazing

6mm GE LEXAN XL10 - (Better protection from projectiles that can hit the sign face)

Silicon Conformal Coated PCBAs - Conforms to MIL-I-46058C Type SR amp IPC-CC-830

Natural Aluminum Finish

Front Access - Single lift face that allows a single technician to easily lift the entire face

for safe fast and easy access to all internal sign components

Aluminum Face Mask Over Polycarbonate Glazing with Apertures for Pixels

Face Lock - Ability to padlock

Sign Face Tilt and Mounting

Sign Housing Fixed at 0deg

Sun Shield

Painted Housing

Sign Housing Tilted at a Fixed 3deg

Adjustable Mounting Brackets - Tilt sign housing from 0 to 10deg in 1deg increments

ITS-Grade Solutions from the DMS Expertstrade

ITS-Grade Solutions from the DMS Expertstrade

ITS-Grade Solutions from the DMS Expertstrade

Skyline Project CO201510501

Published 10815 1036 AM

2903 Delta Drive bull Colorado Springs CO 80910 bull (800) 759-9046 Option 2

wwwSkylineProductscomPage 1 of 4Rev 02222015m

Circuit Breakers

Model 2070 ATC - Multiple-sourced transportation industry standard controller

(Keypad amp Display Built Into controller)

Power

Sign Controller Type

Intake Filter(s) - Automatic Changing Maintenance-Free Air Filtration System

Communication Line Protection

Controller

Qty 1

Internal Humidity Sensor

Two-Stage AC Surge with Feedback amp Automatic ShutdownIsolation

Qty 1

Ambient Air Temperature Sensor

Advanced Humidity Control System

Ventilation Filter Type

UPS - For Sign Controller and Modem

Sign Controller Location

Standard Protection

Environmental - Sign Housing

Selected

OptionNotes

- Keypad amp Display for Skyline Controller ndash Main Control Panel (MCP)

Two-Stage Dial-Up Comm Surge with Feedback amp Automatic ShutdownIsolation

GFCI Outlet(s) - NEMA 5-15R

Shielded Light Fixtures - Heavy-Duty

Interior Lighting Type - Activated with Door Switch

AC Power Protection

Beacons - Flashing Amber

In-Sign Controller (ISC)

Surge Protection

Ground-Mounted Sign Controller (GMC) - Located in Traffic Cabinet

Advanced - Cools LEDs First By Ducting Air Directly To the Sign Face (Same Control Methods as Standard Ventilation System)

Environmental Sensors

Non-Ventilated - Internal Natural-Convection Air Circulation

Basic - Over Temperature Protection Fan (Snap Disk Control)

Intake Filter(s) - Washable Electrostatic Filters Manually Changed

Standard - (Snap Disk Control Plus Controller Controlled)

Internal Temperature Sensor(s)

Exhaust Filter(s) - Washable Electrostatic Filters

ITS-Grade FeatureLook for Skyline Productsrsquo ITS Industry-First features indicated with this symbol

Positive-Pressure Ventilation Type

Solid-State Airflow Monitoring System

Heat Tape - Positioned uniformly along the sign face (Reduces Condensation Accumulation on Sign Face amp Protects LEDs from stagnateMoisture)

Back-Up Power Options

Fluorescent Lighting

Standard Protection

Incandescent Lighting

Battery Backup System - For Sign Controller Modem and LED Display

Skyline Controller

Skyline Project CO201510501

Published 10815 1036 AM

2903 Delta Drive bull Colorado Springs CO 80910 bull (800) 759-9046 Option 2

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Standoffs on LEDs - Provides Superior LED Cooling amp Prevents Corrosion

Controller - Continued

48mm (1875) ndash Pixel Pitch

70mm (275) ndash Pixel Pitch

Auxiliary Control

32mm (125) ndash Pixel Pitch

Redundant Logic Power Supply

18-inch Characters ndash 5x7 Standard Font (Other fonts available)

Avago - AlInGaP 15deg LEDs (Red) InGaN 15deg LEDs (Blue Green)

18-inch Characters ndash 16x23 Font (Other fonts available)

Modem - (fiber optic cellular dial-up etc)

On-Site Labor Service

Lifetime Premium Priority Support

100-700 feet for 12-inch Characters

One-Year Limited Parts Return-to-Factory Warranty

Cabinet Support Board - Located in Traffic Cabinet

Notes

Display Modules Replaceable Without Tools

Full Color 24bit color ndash Provides excellent MUTCD color palette matching

Warranty and Telephone Technical Support

8-inch Characters ndash 8x11 Font

(Reduces light polution by focusing message directly at the roadway)

Lifetime Standard Support

Five-Year Limited Parts Return-to-Factory Warranty

LED Display and Electronics

Hardware Watchdog Timer

Avago - AlInGaP 30deg LEDs (Red) InGaN 30deg LEDs (Blue Green)

Keypad amp Display for Controller ndash Auxiliary Control Panel (ACP)

LED Type

Display Type (Color Scheme)

8-inch Characters ndash 5x7 Standard Font (Other fonts available)

20mm (0787) ndash Pixel Pitch

Thru-Hole LEDs w LED Pixel Protection amp Alignment Device

LED BrandModel

200-1200 feet for 18-inch Characters

One-Year Standard Support Package

SMT LEDs - Constructed with (4) feet that Align amp Support the LED

Amber 1bit Mono-Chrome - Excellent for simple text or graphic messages

50-450 feet for 8-inch Characters

Post-Warranty Telephone Technical Support

Uniform color and brightness

Legibility Distances

50-350 feet for 6-inch Characters

ITS-Grade FeatureLook for Skyline Productsrsquo ITS Industry-First features indicated with this symbol

Selected

Option

12-inch Characters ndash 5x7 Standard Font (Other fonts available)

12-inch Characters ndash 11x16 Font

6-inch Characters ndash 5x8 Font

Three-Year Limited Parts Return-to-Factory Warranty

Skyline Project CO201510501

Published 10815 1036 AM

2903 Delta Drive bull Colorado Springs CO 80910 bull (800) 759-9046 Option 2

wwwSkylineProductscomPage 3 of 4Rev 02222015m

LED Drive Current -

Traffic Cabinet

Cabinet Door Alarm(s)

Exterior Cabinet Finish

GFCI Outlet(s) - NEMA 5-15R

12400 cdm2 minimum white brightness

LED Display and Electronics - Continued

332334 Cabinet

High-Efficiency Power Supplies

Painted Cabinet

Natural Aluminum Finish

Interior Lighting - Activated via door switch

Cabinet Heater - Controlled via Thermostat

Internal Cabinet Humidity Sensor

336S Cabinet

Redundant Power Supply

Power Supply Sensors - For each power supply (Monitored by Controller Reported to Central)

ITS-Grade FeatureLook for Skyline Productsrsquo ITS Industry-First features indicated with this symbol

True Message Display Verification (Performed at same level as Pixel Test)

Locally Downloadable

LED Power Supply Options

Selected

Option

LEDs Driven Properly - ge 2400 Hz day and 100 Hz night

Cabinet Sensor(s)

Cabinet Mounting

Cabinet Environmental

Laptop Shelf and Document Holder - (Inside Traffic Cabinet)

Cabinet Type

Skyline Large Pole Cabinet

Color Level (Each LED color string - Red Green Blue)

Remotely Downloadable

Internal Cabinet Temperature Sensor

Operational Status Feedback of All Sensors

Other

Ground-Mounted - Pad Mounted

Pole-Mounted

Pixel Test

(Red less than 30mA Blue amp Green less than 15mA)

Display Design Brightness (Meets NEMA TS4-2005 Section 5)

Notes

Adjustable Brightness Table

Standard Cabinet Ventilation System

256 Brightness Levels

Skyline Project CO201510501

Published 10815 1036 AM

2903 Delta Drive bull Colorado Springs CO 80910 bull (800) 759-9046 Option 2

wwwSkylineProductscomPage 4 of 4Rev 02222015m

On signs so equipped04242012

System Block Diagram(In-Sign Standard Skyline Controller)

CommSurgeModem

EthernetSwitch

AC Surge

Load Center

12V Power Supply

Electrical Service

Communications Service

Load Center UPS

Power Supplies

AC Surge

Skyline Controller

Door Alarm

Radar

Heat Tape

Beacons

Voltage Sensors

Optical Sensors

Temp Sensors

Humidity Sensors

Power Supply Sensors

2

1

3

4

5

6 n

Display Board

Display Driver

CommSurge

To Additional Signs

Sign 1

Pole Cabinet

GFI

06052015

Electrical ServiceCommunications Service

Wiring Block Diagram(Skyline In-Sign Controller)

Pole Cabinet

120VAC (per sign)2 Wires plus Ground

20A Service(By Others)

120VAC2 Wires plus Ground

50A Service(By Others)

(By Others)

1 Cable (per sign)CAT5e

(By Others)

Sign

To

Additional Signs

Note These control cables carry Ethernet Signals and can not be greater then 100m If a distance greater then 100m is desired Fiber Optic Cable will be required If Fiber is required please notify Skyline

Products and additional costs will apply

Contents of Submittal

224

ACTUAL SIZE

ACTUAL SIZE

ACTUAL SIZE

ACTUAL SIZE

ACTUAL SIZE

Dimensions in millimeters (inch) unless otherwise stated

K3 Draw LatchRotary middot Small

Lift and Turn operation bullConsistent pull-up bull

Material and FinishStainless steel or steel zinc plated

Installation NotesInstall assembly with Oslash 3 (125)rivets or M3 (No 4) screws (not supplied)

NotesSpring loaded Ideal for applications where shock and vibration occur Compensates up to 4 (156) for mounting hole irregularities panel variations and gasket set

Part NumberSee table

Order latch and keeper separately

38 (150)

52plusmn08(208plusmn03)

Open

465plusmn08(183plusmn03)

Closed

24 (94)

15(58)33

(129)

39(152)

2 (09)

175(69)

21(81)13

(50)

37(144)

Keeper(shown engaged)

Riveted Spring Loaded

Padlockable Kick-Out Spring

38 (150)

53plusmn08(207plusmn03)

Open

46plusmn08(182plusmn03)

Closed

24 (94)

15(58 )33

(129)

39(152)

2(09)

175(69)

Keeper(shown engaged)

21(81)13

(50)

37(144)

49 (193)

175 (69)

2(09)

39(153)

95(38)

24 (94)

58plusmn08(227plusmn03)

Open

51plusmn08(202plusmn03)

Closed

24(94)44 (175)

38 (150)

Oslash

21 (81)13(50)

37 (144)

Keeper(shown engaged)

38 (150)

52plusmn08(208plusmn03)

Open

465plusmn08(183plusmn03)

Closed

24 (94)

15(58 )

175 (69)

15deg

14(53)

Kick-out spring lifts latch when open for clearance of keeper

Optionalkeeper plate

21(81)

13(50)

37 (144)

Internalkick-out

springshown

24(938)12

(47)

27(1063)

19 (750)

33 (130)(4 places)

Oslash

Paneledges

21(81)13

(50)

37(144)

Keeper

MaterialPart Number

Riveted Spring Loaded Padlockable Kick-Out Spring Keeper

Steel K3-1625-07 K3-1735-07 K3-2403-07 K3-1887-07 K3-0334-07Stainless Steel K3-1625-52 K3-1735-52 K3-2403-52 K3-1887-52 K3-0334-52

wwwsouthcocomK3

barnja
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NELSONtrade TYPE LT SELF-REGULATING HEATER CABLE

SPECIFICATIONAPPLICATION INFORMATION

LT3-CB

LT5-CB

LT8-CB LT10-CB

LT23-CB

LT25-CB

LT28-CB LT210-CB

bull Optional Overjacket bull Standard Metal Braid

bull Stranded Plated Copper Conductors

bull Self-Regulating Conductive bull Bonded Inner Thermoplastic Jacket bull Outer Thermoplastic Elastomer Jacket

Description Nelson Type LT self-regulating heater

cable is a parallel circuit electric heater strip An irradiation cross-linked conductive polymer core material is extruded over the multi-stranded tin-plated 16-gauge copper bus wires The conductive core material increases or decreases its heat output in response

to temperature changes Two jackets provide extra dielectric strength moisture resistance and protection from impact and abrasion damage The inner thermoplastic jacket is extruded over and bonded to the core material A thermoplastic elastomer outer jacket is then extruded over the inner jacket

A stranded tinned copper metal braid is supplied on all heaters An optional overjacket (fluoropolymer or modified polyolefin) can be specified when the heater cable is to be installed in wet or corrosive environments

Principle of Operation The parallel bus wires apply voltage

along the entire length of the heater cable The conductive core provides an infinite number of parallel conductive paths permitting the cable to be cut to any length in the field with no dead or cold zones developing The heater cable derives its self-regulating characteristic from the inherent properties of the conductive core material As the core

material temperature increases the number of conductive paths in the core material decrease automatically decreasing the heat output As the temperature decreases the number of conductive paths increase causing the heat output to increase This occurs at every point along the length of the cable adjusting the power output to the varying conditions along the pipe

The self-regulating effect allows the cable to be overlapped without creating hot spots or burnout As the cable self-regulates its heat output it provides for the efficient use of electric power producing heat only when and where it is needed and also limiting the maximum sheath temperature

Application Nelsons Type LT self-regulating heater

cable is ideal for use in maintaining fluid flow under low ambient conditions Freeze protection and low watt density process temperature systems such as product pipelines fire protection process water dust suppression systems lube oil condensate return hot water and structure anti-icing are typical applications for this product

The base product is supplied with a tinned copper metal braid that may be used in both general applications and in dry non-corrosive hazardous (classified) areas It is also used to provide a conductive ground path when cable is installed on non-conductive surfaces such as plastic or painted pipe

Options (Delete -CB and add) -JT A tinned copper metal braid with a

modified polyolefin overjacket is available for use when the heater cable is exposed to aqueous solutions of inorganic chemicals (phosphate dilute acids chlorides bases and carbonites) It is also recommended where mechanical abuse is a problem

-J A tinned copper metal braid with a fluoropolymer overjacket is available for use when the heater is available for use when the heater cable is exposed to excessive moisture organic chemicals solvents etc in hazardous (classified) areas and ordinary areas

D1- Approved for use in Class I Division 1 Groups B C and D Class II Division 1 Groups E F and G Class III hazardous areas D1 heating cable requires the use of HASK series connection kits

RichardYount
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NELSONtrade TYPE LT SPECIFICATIONAPPLICATION INFORMATION SELF-REGULATING HEATER CABLE

Performance and Rating Data

Catalog Number

Service Voltage

Maximum Length

Maximum Maintenance Temperature

Maximum Intermittent Exposure

T-Rating

LT3 120 325 150degF (65degC) 185degF (85degC) T6 LT23 240 650 150degF (65degC) 185degF (85degC) T6 LT5 120 270 150degF (65degC) 185degF (85degC) T6 LT25 240 540 150degF (65degC) 185degF (85degC) T6 LT8 120 210 150degF (65degC) 185degF (85degC) T5

LT28 240 420 150degF (65degC) 185degF (85degC) T5 LT10 120 180 150degF (65degC) 185degF (85degC) T5 LT210 240 360 150degF (65degC) 185degF (85degC) T5

Electrical equipment T-rating codes define the maximum surface temperature that equipment will reach It is used in hazardous (classified) area applications

Circuit Breaker Selection

Max Length (Feet) Vs Circuit Breaker Size

Start-Up 120 Volt 240 Volt

WattsFt Temp 15A 20A 30A 40A 15A 20A 30A 40A 3 50degF (10degC) 325 650 0degF (-18degC) 230 305 325 460 620 650 -20degF (-29degC) 205 275 325 410 550 650 5 50degF (10degC) 225 270 460 540 0degF (-18degC) 155 205 270 310 415 540 -20degF (-29degC) 135 180 270 275 370 540 8 50degF (10degC) 145 195 210 295 390 420 0degF (-18degC) 100 130 195 210 200 265 395 420 -20degF (-29degC) 90 115 175 210 175 235 350 420

10 50degF (10degC) 115 150 180 230 305 360 0degF (-18degC) 85 110 155 180 165 220 325 360 -20degF (-29degC) 75 100 145 180 150 195 290 360

NOTES 1 Circuit breakers are sized per national electrical codes

2 When using 240 volt product at 208 220 or 277 volts use the circuit adjustment factors shown in the Voltage Adjustment Table

3 When using 2 or more heater cables of different wattage ratings in parallel on a single circuit breaker use the 15A

column amperage of 15 amps divide it by the maximum footage to arrive at an ampsfoot figure for each cable You can then calculate circuit breaker sizes for these combination loads These ampsfoot factors include the 125 sizing factor

4 National electrical codes require ground-fault equipment protection for each branch circuit supplying electric

heating equipment Exceptions to this requirement can be found in the 2002 NEC 5 Heater cables with D1 optional construction require the use of ground fault interrupterground leakage device with

a trip setting no greater than 30mA

RichardYount
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NELSONtrade TYPE LT SELF-REGULATING HEATER CABLE

SPECIFICATIONAPPLICATION INFORMATION

Power Output Rating

(-1) (10) (21) (32) (43) (54) (65)

TEMPERATURE DEGREES F (C) A LT3 B LT5 C LT8 D LT10 LT23 LT25 LT28 LT210

WATTS PER FOOT x 328 = WATTS PER METER PIPE TEMPERATURE degF CONVERSION TO degC = 59 (degF - 32)

RichardYount
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NELSONtrade TYPE LT SELF-REGULATING HEATER CABLE

SPECIFICATIONAPPLICATION INFORMATION

Catalog Numbers Standard Feature Suffix

BASIC CATALOG NUMBERS -CB Tinned Copper Braid Voltage Watts Per Foot

Optional Features Suffix 3 5 8 10 120 VAC LT3 LT5 LT8 LT10

-J Tinned Copper Braid and Fluoropolymer Overjacket 240 VAC LT23 LT25 LT28 LT210 -JT Tinned Copper Braid and Modified Polyolefin Overjacket D1- Division 1 approved

Voltage Adjustment Use of Self-Regulating heater products at other than rated voltages require minor adjustments in power and maximum circuit lengths

ADJUSTMENT MULTIPLIER 208 VAC 220 VAC 277 VAC Absolute

Product Power Length Power Length Power Length Max Length LT23 76 93 85 96 127 107 650 ft LT25 79 93 87 96 124 107 540 ft LT28 84 93 90 96 119 108 420 ft

LT210 86 93 92 96 116 109 360 ft

Approvals FM CSA UL Ordinary Locations - Ordinary Locations - Ordinary Locations - (-CB -J or -JT options) (-CB -J or -JT options) (-CB -J or -JT options) Hazardous (Classified) Hazardous (Classified) Hazardous (Classified) Locations Locations Locations (-CB -J or -JT options) (-CB -J or -JT options) (-CB -J or -JT options) Class I Division 2 Class I Division 2 Class I Division 2 Groups B C D Groups B C D Groups A B C D Class II Division 2 Class II Division 2 Class II Division 2 Groups G Groups E F G Groups F G Class III Division 2 Class III Division 2 Class III Division 2 (-J option) (-J option) (-J option) Class I Zone 1 Class 1 Division 1 Class I Zone 1 and 2 Group IIC Groups B C D Group IIC (D1 option) Class II Division 1 (D1 option) Class I Division 1 Groups E F G Class I Division 1

Groups B C D Class I Zone 1 Groups B C D Group IIB + H2 Class II Division 1 Zone 1 Ex e II T6 (T5) Groups E F G Class III

Accessories bull Connection Kits for Power Connection Tee Splice Splices and End Seals (Nelson PLT and ALT Series) bull Thermostatic Controls (Nelson TA TH TE and HC Series) bull Junction Boxes Tapes and Warning Signs bull Custom Control Monitoring and Power Panels bull Division 1 Connection Kits for Power Connection Tee Splice Splice and End Connection (Nelson HASK Series) bull Zone 1 Connection Kits for Power Connection Tee Splice Splice and End Connection (Nelson Z1-PLT and Z1-ALT Series)

Nelson Heat Tracing Systems products are supplied with a limited warranty Complete Terms and Conditions may be found on Nelsons website at wwwnelsonheaterscom

NELSON HEAT TRACING SYSTEMS bull PO BOX 726 bull TULSA OK 74101 bull 918-627-5530 bull FAX 918-641-7336 bull wwwnelsonheaterscom 316-SA-001 copy 2006 Nelson Heat Tracing Systems October 2006

RichardYount
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GFCI Personnel Protection DevicesGFCI Personnel Protection DevicesHospital Grade GFCI Receptacles mdash Back and Side Wired15 AMP 125V at Receptacle 20 AMP 125V Feed-ThroughDESCRIPTION CAT NO COLOR NEMA CONFIG

Basic Cat No Denotes Brown

Duplex Receptacle with LED Indicator Light 6598-HG I W GY R

20 AMP 125V at Receptacle and Feed-ThroughDESCRIPTION CAT NO COLOR NEMA CONFIG

Basic Cat No Denotes Brown

Duplex Receptacle with LED Indicator Light 6898-HG I W GY R

Commercial Grade GFCI Receptacles mdash Back and Side Wired15 AMP 125V at Receptacle 20 AMP 125V Feed-Through

DESCRIPTION CAT NO COLOR NEMA CONFIGBasic Cat No Denotes Brown

No Indicator Light 6599 I W GY E A

Duplex Receptacle with LED Indicator Light 6598 I W

With 41frasl2 Leads 6599-L I W

Buttons match face color 6599-A I W A

20 AMP 125V at Receptacle and Feed-ThroughDESCRIPTION CAT NO COLOR NEMA CONFIG

Basic Cat No Denotes Brown

No Indicator Light 6899 I W GY

Duplex Receptacle with LED 6898 I WIndicator Light

Buttons match face color 6899-A I W A

Switch-Rated GFCI - Back and Side Wired 20 AMP 125V Switch-RatedSwitch Rating 15 HP 120VDESCRIPTION CAT NO COLOR

Basic Cat No Denotes Brown

Blank Face GFCI No Indicator Light 6490 I W E

Combination Switch GFCI Outlet mdash Side WiredSwitch 1000W 125V AC Outlet 15 AMP 125V Feed-Through 20AMP 125VDESCRIPTION CAT NO COLOR

Basic Cat No Denotes Brown

Single-Pole Switch amp GFCI Protected Outlet 5299 I W

All devices are UL Listed Also CSA Certified except where indicated by

6599-W

5299-W

SPECIFICATIONS amp FEATURESReceptaclesbull Trip threshold meets or exceeds UL

requirements for tripping timebull Impact-resistant thermoplastic cover and bodybull Silver alloy contactsbull Compatible with all Decora devices supplied

with Decora wallplate available in selectedDecora colors

bull Terminals accept up to No12 solid or stranded wire

Combination SwitchGFCIbull Ideal for kitchens bathrooms modular kitchen

units bathroom cabinet fixtures lamp cabinetfixtures and applications where combinationdevices are used

TESTING amp CODE COMPLIANCEbull UL Standard 943 Class A (GFCI) and 498

(receptacles)bull UL Listed (File 48380)bull Meets ANSI C73 NEMA WD-1 require-

ments for duplex receptaclesbull CSA Certified (LR-57811)bull Backed by a Limited Two-Year Warranty

COLORBasic Cat Nos shown above denote Brown color Forother color selections add the suffix to catalog numberas follows Ivory (-I) White (-W) Gray (-GY) Red (-R)Black (-E) Almond (-A)

MATERIAL CHARACTERISTICSFlammability Rated V2Operating Temperature -30degF (-35degC) to 151degF (66degC)

421

(10

69

mm

)

170 (432 mm)

130 (330 mm)

113

(286 mm)143

(362 mm)

270

(68

6 m

m)

COMMERCIAL GRADE GFCI RECEPTACLECat No 6599

RESET

TEST

270

(68

5 m

m)

112 (317 mm)

153 (388 mm)

COMBINATION SWITCH GFCI OUTLETCat No 5299

5-15RG

W

5-15RG

W

5-20RG

W

5-20RG

W

F1 To learn more about Levitonrsquos outstanding offering of devices visit our Website at wwwlevitoncom Building a Connected World

RussellHenry
Rectangle

RigidIMC Conduit FittingsTampB Catalog Number

H100-TBUPC Number 78621089863Status ActiveDescription

1 in Zinc Hub Connector with thermoplastic insulating throat sealing ring-Nitrile (BUNA-N) For use with RigidIMC ConduitApplication

Suitable for hazardous locations use in Class I Di-

vision 2 Class II Division 1amp2 Class III Division 1

amp 2 per NEC 501-4(b) 502-4 (a) and 503-3 (a)

Suitable for hazardous locations use in Class II

Groups E F G amp Class III locations per CEC 18-

202 18-252 18-302 18-352

General

Trade Size (inches) 1

Material Zinc

Dimension Information

Dimension A (inches) 2

Dimension B (inches) 1 1316

Dimension C (inches) 1 116

Dimension D (inches) 14

Dimension E (inches) 1

Specifications

3dmodel Available on Website

Packaging

TampB Inner Pack 5

Package in Units 25

TampB Sold in UOM Each

TampB Weight Per UOM 39 lbs per 100

Application Support

Spacing Chart Available on Website

Certifications

RoHS Compliance Yes

Certifications

File Nbr

E 23018

For further technical assistance please contact us

Thomas amp Betts - USA8155 TampB BlvdMemphis TN 38125wwwtnbcom

TampB Technical SupportMS 3B-508155 TampB BlvdMemphis TN 38125

Hours 7AM - 6PM CDTMonday-FridayPhone (888) 862-3289Fax (901) 252-1321Emailtechsupporttnbcom

Skyline Controller - Headless Cut Sheet - Revised 073015 Page 1 of 2

Skyline Controller - Headless

The Skyline Controller consists of an IP addressable NTICP compliant Controller The Skyline Controller is equipped with

all the necessary equipment to run an NTCIP compliant Variable Message Signs of virtually any type or configuration The

Controller is also equipped with other essential features required by various industry standards and DOTs alike

The Skyline Controller is structured around an environmentally hardened Linux-based controller which is fully NTCIP

compliant The Controller also has the following features

NTCIP is natively supported (Protocol converter or translator devices are not required)

Contains memory for storing Changeable amp Permanent messages Graphics Fonts and other necessary files for

controller operation

Contains DMS-specific control firmware (embedded software) that monitors internalexternal sensors (internal temp

ambient temp humidity power supplies battery voltage etc) displaypixel status amp errors communication inputs and

controls the sign display and environmentals as directed by external NTCIP compliant control software

Utilization of a powerful Linux based Central Processing Unit

An Integrated terminal connection

Two (2) NTCIP-compliant RS232 communication ports

One (1) NTCIP-compliant Ethernet port with RJ45 connector

Compatible with an external Hayes-compatible modem or other communications equipment

Integrate Hardware watchdog circuit that provides automatic reset of controller and communications devices

Operating temp range of -40deg to 74deg C (-40deg to 165deg F) and meets applicable NEMA TS2 and TS4 Standards

The user interface is provided via laptop computer to perform the following functions that include

Navigating the controllerrsquos menu subsystem

Displaypixel diagnostics

Activation of messages stored in memory (Permanent amp Changeable)

Configuring communications port settings and NTCIP options

lsquoPowerrsquo Switch and Indicator used to switch main power on to the controller

lsquoLocalRemotersquo Selection used to place the controller in ldquolocal mode

Reset functionality used to restart the controller andor sign(s)

debode
Text Box

Skyline Controller - Headless Cut Sheet - Revised 073015 Page 2 of 2

The Skyline Controllerrsquos NTCIP Remote Interface Ethernet port utilizes a 10100 Ethernet RJ45 Jack that supports the

UDP network protocol In addition the Controller also contains an NTCIP Local Interface connection that is operated

via a laptop computer Some additional functionality that this interface provides are

An Integrated terminal connection

Remote firmware updates

Compliance with the various industry standards listed here

NTCIP o 1101 - Simple Transportation Management Framework (STMF)

o 1102 - Octet Encoding Rules (OER) Base Protocol

o 1103 - Transportation Management Protocols

o 1201 - Global Object (GO) Definitions

o 1203 - Object Definitions for Dynamic Message Signs

o 2001 - Class B Profile

o 2104 - Ethernet Subnetwork Profile

o 2201 - Transportation Transport Profile

o 2202 - Internet (TCPIP and UDPIP) Transport Profile

o 2301 - Simple Transportation Management Framework (STMF) Application Profile

Conformance Level 1

NEMA TS2 ndash where applicable

o Section 2 ndash Environmental Requirements

NEMA TS4 ndash where applicable

o Section 2 ndash Environmental Requirements

o Section 4 ndash Controller To Sign Interface

o Section 8 ndash Electronics and Electrical

o Section 9 ndash Performance Monitoring

o Section 10 ndash Power Requirements

UL48 ndash Standard for Electric Signs

UL50 ndash Standard for Enclosures for Electrical Equipment

IPC-CC-830 ndash For Silicon Conformal Coating

IPC-A-610C Class 2 Acceptability of Electronic Assemblies

ANSIIPC-7711 Rework of Electronic Assemblies

ANSIIPC-7721 Rework and Modification of Printed Boards and Electronic Assemblies

TThhee ZZoonneeBBaarrrriieerr SSeerriieess is a uniquelymodular data and signal line protectionsystem for 24V 4-20mA current loopand Industrial Ethernet applications Byproviding an effective barrier betweenuncontrolled transient environments andyour valuable electronic systems theZoneBarrier Series protects you fromcostly system down time and equipmentfailure

TThhee ssoopphhiissttiiccaatteedd hhyybbrriidd cciirrccuuiittrryyemployed by the ZoneBarrier Seriesprotects your equipment withoutimpeding normal operation ZoneBarrierprotection components comprise acombination of high energy GasDischarge Tubes with ultra fast diodesand Silicon Avalanche Diodes Thiscombination of high quality surgeprotection components gives theZoneBarrier Series its characteristic lowlet-through voltage and high 10kA surgecurrent capacity which provides excellentprotection ZoneBarrier devices haveRJ45 terminal strip or pluggableterminal strip connectors

DDeessiiggnneedd ffoorr mmuullttii--lloooopp oorr ssiinnggllee ccoonnttrroolllloooopp aapppplliiccaattiioonnss the ZoneBarrier Seriesoffers a flexible surge protection solutionthat is capable of growing with yourrequirements A ZoneBarrier module canbe used as a stand-alone device or as abuilding block in a surge protectionsolution as simple or as complex as yourrequirements now and in the future

OOnnee ssiimmppllee mmaannuuaall ooppeerraattiioonn clampsmodules securely onto DIN rail an actionthat also automatically provides theessential high-integrity groundconnection Standard lsquoTop-hatrsquo (T-section)DIN rail is generally suitable for mountingZoneBarrier Series modules Where anumber of ZoneBarrier Series modulesare mounted on one rail any that areincorrectly mounted (and therefore notsecurely grounded) are very obviousand can easily be remountedcorrectly The ZoneBarrierSeries also has twomounting feet ateither end of theu n i t

enabling mounting to a flat surface suchas a cabinet wall

ZZoonneeBBaarrrriieerr ddaattaa aanndd ssiiggnnaall ddeevviicceess aarreetteesstteedd ttoo IIEECC 6611000000--44--55 and CCITT K17Industrial Ethernet compatible versionsare also UL Certified Cat5 and UL 497BListed ZoneBarriers come complete witha full 10 year product warranty

AAddddiittiioonnaall pprrootteeccttiioonn should be providedfor other systems which may be inter-connected eg power feeds telephonewiring etc other units are available forthis purpose

Data Protection

Protects sensitive IO ports against induced surgesand transients

ZoneBarrier

FFoorr 2244VV 44--2200mmAA ccuurrrreenntt lloooopp aapppplliiccaattiioonnss

IInndduussttrriiaall EEtthheerrnneett ccoommppaattiibbllee vveerrssiioonnssUULL CCeerrttiiffiieedd CCaatt55

TThhrreeee ssttaaggee pprrootteeccttiioonn iinncclluuddiinngg GGaass DDiisscchhaarrggee TTuubbee aanndd SSiilliiccoonn AAvvaallaanncchhee DDiiooddee tteecchhnnoollooggyy

TTeesstteedd ttoo IIEECC 6611000000--44--55 aanndd CCCCIITTTT KK1177

1100 yyeeaarr pprroodduucctt wwaarrrraannttyy

CCoouunnttrryy SSttaannddaarrddAAuutthhoorriittyy AApppprroovveedd ffoorr PPrroodduucctt

United States amp UL 497B Listed Networks 24540Canada UL Certified TIAEIA 568-A Cat5

SSppeecciiffiiccaattiioonn

903-1

08 R

ev A

06

08

06

All figures typical at 77degF (25degC) unless otherwise stated

MMaaxxiimmuumm llooaadd ccuurrrreenntt05 Amps

MMaaxxiimmuumm ssuurrggee ccuurrrreenntt4-20mA versions 10kA100Base-T versions8kA (1kA per line)

MMaaxxiimmuumm lleeaakkaaggee ccuurrrreenntt5microA at working voltage (4-20mA versions)

MMaaxxiimmuumm iinn lliinnee rreessiissttaanncceelt 5 ohms

BBaannddwwiiddtthh4-20mA versions 05 MHz100Base-T versions155 MHz

AAmmbbiieenntt tteemmppeerraattuurree lliimmiittssndash40degF to +185degF (working)ndash40degC to +85degC (working)

HHuummiiddiittyy95 RH (non-condensing)

CCaassiinnggMolded plastic

WWeeiigghhtt28oz (008Kg)

DDiimmeennssiioonnssSee figure 1

EEMMCC ccoommpplliiaanncceeBS EN 60950 1992BS EN 61000-6-2 1999

IInnssttaallllaattiioonn

All ZoneBarrier modules are installed in-lineand are identified with ldquoProtectedrdquo andldquoUnprotectedrdquo for fail-safe installation

DDIINN rraaiill mmoouunnttiinngg ((ffiigguurree 22))ZoneBarrier modules can be mounted on anystandard T-section DIN rail or on the optional19rdquo DIN rail assembly To attach theZoneBarrier module to the DIN rail simplylocate the DIN rail foot of the module over onedge of the DIN rail and then securely pushthe ZoneBarrier onto the DIN rail Note theDIN rail must be properly grounded

SSttaanndd--aalloonnee iinnssttaallllaattiioonn ((ffiigguurree 33))To install a ZoneBarrier module as a stand-alone protector attach an ground lead to thesupplied ring terminal and secure this withthe self tapping screw provided to the baseof the unit Using screws (or bolts) mount themodule on any flat surface

TToo oorrddeerr ssppeecciiffyy -- Model number as per specification tableabove

MMoouunnttiinngg ooppttiioonnss

2211660055 5rdquo DIN rail for up to 4 ZoneBarriers

2211664499 175rdquo DIN rail for up to 16 ZoneBarriers

2244550000 19rdquo DIN rail (with mounting brackets) for up to 32 ZoneBarriers

Note In accordance with our policy of continuousimprovement we reserve the right to change the productrsquosspecification without notice

FFiigguurree 22 DIN rail installation FFiigguurree 33 Stand alone installation

FFiigguurree 11 Dimensions

AApppprroovvaallss

MMooddeell TTyyppee LLiinneess WWoorrkkiinngg LLiimmiittiinngg MMaaxxiimmuumm CCoonnnneeccttoorrssvvoollttaaggee vvoollttaaggee ccoonnttiinnuuoouuss

ooppeerraattiinnggvvoollttaaggee

((VV)) ((VV)) ((VV))

24536 4-20mA 4 plus shield 24 30 30 Terminal strip24539 4-20mA 2 plus shield 24 30 30 Pluggable terminal strip24542 4-20mA 6 24 30 30 Pluggable terminal strip24547 4-20mA 4 plus 2 shields 24 30 30 Pluggable terminal strip24540 100Base-T 8 5 10 NA RJ4524550 100Base-T 2 x 4 5 10 NA 2 x RJ4524551 100Base-T 8 5 10 NA RJ45 110 Block

Suitable for Cat5 (8 wire) applications 2KV 1250 1kA 820

AAttllaannttiicc SScciieennttiiffiicc CCoorrppoorraattiioonn4300 Fortune Place Suite A W Melbourne FL 32904 USATel +1 800-544-4737 +1 321-725-8000 Fax +1 321-727-0736E-mail salesatlanticscientificcom wwwascsurgecom

AA mmeemmbbeerr ooff tthhee MMTTLL IInnssttrruummeennttss GGrroouupp ppllcc

casstr
Rectangle

wwwantairacom

Antaira Technologies - Toll-Free (877) 229-3665 - Phone (714) 671-9000 - FAX (714) 671-9944 - e-Mail infoantairacom - Website httpwwwantairacom

140

94

127

30

65

58

268

47

16

116

6

16

385

50 52

Lanolinx LNX-500A800A58-Port 10100BaseTX Slim Industrial Switch

wwwantairacom

Toll-Free (877) 229-3665Phone (714) 671-9000FAX (714) 671-9944

e-Mail infoantairacomWebsite httpwwwantairacom

Reverse Polarity Protection Present

Overload Current Protection Present

Mechanical Casing IP30 Metal Case Dimension (W x H x D) 30 x 140 x 95 mm (118 x 551 x 374 in) Installation DIN-RailWall Mountable

Weight Unit Weight 1 lbs Shipping Weight 15 lbs

Operation Temperature Standard -10deg C to 70deg C (14deg F to 158deg F) Wide Operating Temperature -40deg to 80deg C (-40deg to 176deg F)

Operation Humidity 5 to 95 (Non-condensing)

Storage Temperature -40deg C to 85deg C

EMI FCC Class A CE EN6100-4-2EN6100-4-3EN6100-4-4EN6100-4-5EN6100-4-6 EN6100-4-8EN6100-4-11EN6100-4-12EN6100-6-2EN6100-6-4

Safety ULcUL Class I Division 2 CE EN60950-1

Stability Testing Shock IEC60068-2-27 Free Fall IEC60068-2-32 Vibration IEC60068-2-6

Warranty 5-Year Warranty

LNX-500A 5-Port 10100BaseTX Slim Industrial Ethernet SwitchLNX-500A-T 5-Port 10100BaseTX Slim Industrial Ethernet Switch Wide Operating TemperatureLNX-800A 8-Port 10100BaseTX Slim Industrial Ethernet SwitchLNX-800A-T 8-Port 10100BaseTX Slim Industrial Ethernet Switch Wide Operating Temperature

DR-4524 45W 24VDC Industrial DIN Rail Power SupplyDR-75-24 75W 24VDC Industrial DIN Rail Power SupplyDR-120-24 120W 24VDC Industrial DIN Rail Power Supply

Standard IEEE 8023 10BaseT Ethernet IEEE 8023u 100BaseTX Fast Ethernet IEEE 8023x Flow Control and Back-Pressure

Protocol CSMACD

Switch Architecture Store and Forward

Transfer Rate 14880pps for Ethernet Port 148800pps for Fast Ethernet Port

MAC Address 2K MAC Address Table

Memory Buffer LNX-500A 384 Kbits LNX-800A 448 Kbits

LED Unit Power 1 Power 2 Fault Port LinkActivity Full-DuplexCollision

Connector LNX-500A 5 x 10100TX RJ-45 with Auto MDIMDI-X Function LNX-800A 8 x 10100TX RJ-45 with Auto MDIMDI-X Function

Network Cable 10BaseT 2-pair UTPSTP Cat 3 4 5 cable EIATIA-568 100-ohm (100m) 100BaseTX 2-pair UTPSTP Cat 5 cable EIATIA-568 100-ohm (100m)

Back-Plane LNX-500A 10 Gbps LNX-800A 16 Gbps

Packet Throughput Ability LNX-500A 149Mpps 64bytes LNX-800A 238Mpps 64bytes

Power Supply DC 12 ~ 48V Redundant Power with Polarity Reverse Protect Function and Removable Terminal Block

Power Consumption LNX-500A 293 Watts LNX-800A 471 Watts

technical datasheet

wwwmtl-instcom enquirymtl-instcom

are highly reliable dual-redundant varistor networks ensuring your site is never unprotected Fully automatic in operation ZoneDefender PRO reacts immediately clamping voltage surges without causing undue leakage losses under normal operation No operator intervention is required ZoneDefender PRO resets automatically and is maintenance free

Suitable for all AC power applications ZoneDefender PRO devices provide protection for AC power supplies with no restriction to the amount of load current

Thermal fusing is incorporated into each ZoneDefender PRO as an additional safety feature Short circuit protection with 200kA AIC rating is also supplied as standard for added peace of mind

ZoneDefender PRO offers an LED status indication allowing each varistor network to be continually monitored and indicated by LEDs on the front panel of the device In addition remote monitoring is enabled by the unitrsquos remote indication contacts

Installation is simple - the ZoneDefender PRO devices can be easily surface or nipple mounted

The ZoneDefender PRO Series is UL 1449 3rd Edition Listed and boasts an unrivaled 10 year lsquono questions askedrsquo manufacturers product warranty ZoneDefender PRO devices also exceed the requirements of ANSIIEEE C6245 and ANSIIEEE C6241

The ZoneDefender PRO Series is a versatile high performance surge protector designed for use in a wide variety of industrial institutional and commercial applications The ZoneDefender PRO is the most compact powerful feature-rich surge protector on the market today State-of-the-art circuitry protects equipment from high frequency noise as well as from damaging electrical transients and high-energy disturbances In addition the ZoneDefender PRO Series offers cost-effective high capacity protection along with application versatility features which make the Series the ultimate surge protection solution

ZoneDefender PRO units provide protection between Line to Neutral Line to Ground Line to Line and Neutral to Ground Utilizing Metal Oxide Varistor (MOV) technology the ZoneDefender PROrsquos protection circuits

ZoneDefender Pro SeriesThe most compact powerful feature-rich AC surge protector available

bull 80kA100kAamp120kAsurge-currentratingperphase

bull Includeshigh-performanceEMIRFIfiltering

bull LEDstatusindicationviasolidstatediagnosticsplusremoteindicationcontacts

bull Built-inaudiblealarm

bull Thermalandshortcircuitfusing

bull Shortcircuitcurrentrating200kAIC

bull UL14493rdEditionListed

bull 10yearproductwarranty

901-104RevB160811

EUROPE (EMEA) +44 (0)1582 723633 THE AMERICAS +1 800 835 7075 ASIA-PACIFIC +65 6 487 7887

enquirymtl-instcom csinfomtl-instcom salesmtlsingcomsg 901-104 RevB 160811

The given data is only intended as a product description and should not be regarded as a legal warranty of properties or guarantee In the interest of further technical developments we reserve the right to make design changes

SPECIFICATIONMaximum surge current (Imax)

80kA 100kA amp 120kA (820micros)Maximum continuous operating voltage

120240 versions - 140Vac270VacLines protected AC

L-N L-G L-L N-GDuty cycle performance (820micros)

Rated 1 impulse10000A gt6500 Impulses100A infinite

Long duration current pulse (101000micros) capability

3600A (tested)Frequency range

47Hz to 63HzAmbient temperature limits

ndash40degF to +185degF workingndash40degC to +85degC working

Humidity95 RH (non-condensing)

Audible Alarm90dB

EMIRFI Attenuation-75dB maximum 100kHz to 100MHz

Weight55 lbs (25 kg ) - Split Phase35 lbs (16 kg) - Single phase

DimensionsSee Figure 1 and Figure 2

SCCR RatingSuitable for use on a circuit capable of delivering not more than 200000 rms symmetrical Amperes 480V max

EMC complianceBS EN 60950 1992BS EN 61000-6-2 1999

Ratings in compliance with IEC 61643-1Imax = 80kA 100kA amp 120kAIimp = 5kA (10350)All current results are per phase

EnclosureNEMA 1 2 33R4 4X 12 and 13 (IP66)

Terminals10 AWG (5mm2)

MountingSurface mount by 021rdquo (5mm) diameter holes

Remote contactsForm C (NC NO C) 60W DC 120VA AC 3A max

Indication

Green LED onRed LED off Power protection in all

modes all phases

Green LED offRed LED on

Protection fault (remote indication alarm via contacts amp audible alarm)

Green LED onRed LED on Neutralground fault (voltage

potential)

DIMENSIONSFigure 1 Split phase dimensions

Figure 2 Single phase dimensions

Model Workingvoltage

UL1449 VPR3rd Edition

Limiting voltageUp

Ringwave200A Phase types

3kA 10kA (In) 80kA versions (V) (V) (V) (V) (kV) (V)ZD16700 120 600 580 800 08 60 Single phase 2-wireZD16701 120240 600 580 800 08 60 Split phase 3-wireZD16709 240 1200 890 1200 12 75 Single phase 2-wire TTZD16900 120TT 6001200 580890 8001300 0813 6075 Single phase 2-wire TTZD16901 120240TT 6001200 580890 8001300 0813 6075 Split phase 3-wire TT100kA versionsZD16730 120 600 580 800 08 60 Single phase 2-wireZD16731 120240 600 580 800 08 60 Split phase 3-wireZD16739 240 1200 890 1200 12 75 Single phase 2-wire TTZD16930 120TT 6001200 580890 8001300 0813 6075 Single phase 2-wire TTZD16931 120240TT 6001200 580890 8001300 0813 6075 Split phase 3-wire TT120kA versionsZD16740 120 600 580 800 08 60 Single phase 2-wireZD16741 120240 600 580 800 08 60 Split phase 3-wireZD16749 240 1200 890 1200 12 75 Single phase 2-wire TTZD16940 120TT 6001200 580890 8001300 0813 6075 Single phase 2-wire TTZD16941 120240TT 6001200 580890 8001300 0813 6075 Split phase 3-wire TT

TO ORDER SPECIFY

APPROVALSCountry StandardAuthority Approved for Product

United StatesCanada

UL 1449 3rd Edition Listed AC power product ZD16700 ZD16701 ZD16709 ZD16900 ZD16901 ZD16730 ZD16731 ZD16739 ZD16930 ZD16931 ZD16740 ZD16741 ZD16749 ZD16940 ZD16941

randybobo
Rectangle

Notes1 Safety approvals cover frequency 47-63 Hz2 At low temperature and low line voltage start uptime will increase

AC-DC

Specification

100 Watts

bull -40 ordmC to +75 ordmC Operation

bull 100 W - Baseplate Cooled

bull High Efficiency Resonant Topology

bull Remote Sense

bull 5V Standby Output

bull Remote OnOff amp Power OK Signal

bull 3 Year Warranty

ECC100 Series

InputInput Voltage bull 85-264 VAC (120-370 VDC) derate output

power lt90 VAC by 10Input Frequency bull 47-400 Hz (See note 1)Input Current bull 14 A typical at 115 VAC full load

08 A typical at 230 VAC full loadInrush Current bull 40 A max at 230 VAC 25 ordmC cold startPower Factor bull EN61000-3-2 class AEarth Leakage Current bull 300 microA at 264 VAC60 Hz max

0511 mA 115230 VAC at 400 Hz typInput Protection bull Internal T50 A250 V fuse in line

and neutral

OutputOutput Voltage bull 12-48 VDC (see tables)Output Voltage Trim bull plusmn5Initial Set Accuracy bull plusmn1 V1 plusmn3 V2Minimum Load bull No minimum load requiredStart Up Delay bull Typically 1 s (see note 2)Start Up Rise Time bull 50 ms typicalHold Up Time bull 16 ms min at 115 VACDrift bull plusmn02 after 20 min warm upLine Regulation bull plusmn05 maxLoad Regulation bull plusmn1 V1 plusmn5 V2 maxOverUndershoot bull 5 typicalTransient Response bull 4 max deviation recovery to within

1 in 500 micros for a 50-75-50 loadchange

Ripple amp Noise bull 1 pk-pk V1 V2 2 20 MHz bandwidthOvervoltage Protection bull 115-140 Vnom recycle input to resetOverload Protection bull 110-150 V1 onlyShort Circuit Protection bull Continuous trip and restart (Hiccup mode)Temperature bull 005˚CCoefficientRemote Sense bull Compensates for 05 V total voltage dropRemote OnOff bull Uncommitted isolated optocoupler diode

powered diode inhibits V1

xppowercom

GeneralEfficiency bull 88 typicalIsolation bull 4000 VAC Input to Output

1500 VAC Input to Ground500 VDC Output to Ground

Switching Frequency bull 65 kHz typicalSignals bull Power OK - open collector

Remote OnOff 5 V StandbyMTBF bull 220 kHrs to MIL-HDBK-217F at 25 ordmC GB

EnvironmentalOperating Temperature bull -40 ˚C to +75 ˚C ambient Baseplate must

be maintained le+85 ordmC see longformdatasheet for further details

Cooling bull Baseplate conduction coolingOperating Humidity bull 95 RH non-condensingStorage Temperature bull -40 ˚C to +85 ˚COperating Altitude bull 3000 mShock bull 30 g pk half sine 6 axesVibration bull 2 g rms 5 Hz to 500 kHz 3 axes

EMC amp SafetyLow Voltage PSU EMC bull EN61204-3 high severity level as belowEmissions bull EN55022 level B conducted

EN55022 level A radiatedHarmonic Currents bull EN61000-3-2 class AVoltage Flicker bull EN61000-3-3Radiated Immunity bull EN61000-4-3 level 3 Perf Criteria AEFTBurst bull EN61000-4-4 level 3 Perf Criteria ASurge bull EN61000-4-5 installation class 3

Perf Criteria A installation class 4Perf Criteria A with optional filter board

Conducted Immunity bull EN61000-4-6 level 3 Perf Criteria ADips amp Interruptions bull EN61000-4-11 30 10 ms 60 100 ms

100 5000 ms Perf Criteria A B BSafety Approvals bull IEC60950-1 CB report CSA 222 No

60950-1 UL60950-1 TUV EN60950-1Equipment Protection bull Class IClass

06-May-09

AC-DC

025 FastonGround tab

2 x 020(508)

230 (5842)

2 x 460 (11684)

500 (1270)

155(394)

2 x 023(58)

J11

2

3 x 020(508)

040(102)

2 x 370(9398)

5 x M3 clearance holes

410(1041)

330(838)

Voltage Adj

Mounting surfacemarked with ldquoArdquo

J2

J3

1

12

10 9

8

ECC100Models and Ratings

Input Connector J1Molex PN 09-65-2038

1 Line2 Neutral

Mechanical Details

Notes1 All dimensions in inches (mm)2 Tolerance xx = plusmn002 (050) xxx = plusmn001 (025)

3 Weight 12 lbs (550g)

J1 mates with Molex housingPN 09-50-1031

Output Connector J2Molex PN 09-65-2088

Pin Single Output1 +V12 +V13 +V14 +V15 RTN6 RTN7 RTN8 RTN

J2 mates with Molex housing PN09-50-1081 and both with Molexseries 5194 crimp terminals

Signal Connector J3Molex PN B10B-PHDSS

1 +5 V Standby2 Logic GND3 Logic GND4 Power OK5 Inhibit Hi6 Inhibit Lo7 +Sense8 -Sense9 +Vout10 -Vout

J3 mates with JST housing PNPHDR-10VS and withJST SPHD-001T-P05 crimp terminals

Output Power Output Voltage V1 MaxOutput Current V1 Standby Supply V2 Model Number

100 W 120 VDC 81 A 50 V05 A ECC100US12

100 W 150 VDC 65 A 50 V05 A ECC100US15

100 W 240 VDC 41 A 50 V05 A ECC100US24

100 W 280 VDC 35 A 50 V05 A ECC100US28

100 W 480 VDC 20 A 50 V05 A ECC100US48

debode
Highlight

1

HLMP-EGxx HLMP-EHxx HLMP-ELxxNew T-1frac34 (5mm) Extra High Brightness AlInGaP LED Lamps

Data Sheet

Features

Viewing angle 15deg 23deg 30deg

High luminous output

Colors 590nm Amber 615nm Red Orange 626nm Red

Package options

With or without lead standoff

Superior resistance to moisture

Untinted for 15deg 23deg and 30deg lamps

Applications

Traffic management- Traffic signals- Pedestrian signals- Work zone warning lights- Variable message signs

Solar Power signs

Commercial outdoor advertising- Signs- Marquees

Description

These Precision Optical Performance AlInGaP LEDs provide superior light output for excellent readability in sunlight and are extremely reliable AlInGaP LED tech-nology provides extremely stable light output over long periods of time Precision Optical Performance lamps utilize the aluminum indium gallium phosphide (AlInGaP) technology

These LED lamps are untinted T-1frac34 packages incorpo-rating second generation optics producing well defined spatial radiation patterns at specific viewing cone angles

These lamps are made with an advanced optical grade epoxy offering superior high temperature and high moisture resistance performance in outdoor signal and sign application The maximum LED junction tempera-ture limit of +130degC enables high temperature operation in bright sunlight conditions The epoxy contains both uv-a and uv-b inhibitors to reduce the effects of long term exposure to direct sunlight

Benefits

Superior performance for outdoor environments

Suitable for auto-insertion onto PC board

2

Package Dimension

A Non-standoff B Standoff

Viewing Angle d

15deg 1239plusmn025(0476plusmn0010)

23deg amp 30deg 1196plusmn025(0459plusmn0010)

Notes1 All dimensions are in millimeters (inches) 2 Leads are mild steel with tin plating3 The epoxy meniscus is 121mm max4 For Identification of polarity after the

leads are trimmed off please refer to the illustration below

CATHODE ANODE

114 plusmn 020(0045 plusmn 0008)

580 plusmn 020(0228 plusmn 0008)

3160(1244) MIN

070 (0028)MAX

100(0039)

MIN

871 plusmn 020(0343 plusmn 0008)

254 plusmn 038(0100 plusmn 0015)

050 plusmn 010(0020 plusmn 0004) SQ TYP

CATHODELEAD

235 (0093)MAX

CATHODEFLAT

114 plusmn 020(0045 plusmn 0008)

580 plusmn 020(0228 plusmn 0008)

3160(1244) MIN

070 (0028)MAX

100(0039)

MIN

871 plusmn 020(0343 plusmn 0008)

254 plusmn 038(0100 plusmn 0015)

050 plusmn 010(0020 plusmn 0004) SQ TYP

CATHODELEAD

CATHODEFLAT

d

150 plusmn 015(0059 plusmn 0006)

500 plusmn 020(0197 plusmn 0008)

500 plusmn 020(0197 plusmn 0008)

3

Part Numbering System

Note Please refer to AB 5337 for complete information on part numbering system

Device Selection Guide

Typical viewingAngle 2θ12 (Deg) [4]

Color and DominantWavelength (nm) Typ [3]

Lamps without Standoff on leads(Package drawing A)

Lamps with Standoff on leads (Package drawing B)

Luminous Intensity Iv (mcd) [125] at 20 mA

Min Max

15deg Amber 590 HLMP-EL1A-Z1KDD HLMP-EL1B-Z1KDD 12000 21000

HLMP-EL1A-Z1LDD HLMP-EL1B-Z1LDD 12000 21000

Red 626 HLMP-EG1A-Z10DD HLMP-EG1B-Z10DD 12000 21000

Red Orange 615 HLMP-EH1A-Z10DD HLMP-EH1B-Z10DD 12000 21000

23deg Amber 590 HLMP-EL2A-XYKDD HLMP-EL2B-XYKDD 7200 12000

HLMP-EL2A-XYLDD HLMP-EL2B-XYLDD 7200 12000

Red 626 HLMP-EG2A-XY0DD HLMP-EG2B-XY0DD 7200 12000

Red Orange 615 HLMP-EH2A-XY0DD HLMP-EH2B-XY0DD 7200 12000

30deg Amber 590 HLMP-EL3A-VWKDD HLMP-EL3B-VWKDD 4200 7200

HLMP-EL3A-VWLDD HLMP-EL3B-VWLDD 4200 7200

HLMP-EL3A-WXKDD HLMP-EL3B-WXKDD 5500 9300

HLMP-EL3A-WXLDD HLMP-EL3B-WXLDD 5500 9300

Red 626 HLMP-EG3A-VW0DD HLMP-EG3B-VW0DD 4200 7200

HLMP-EG3A-WX0DD HLMP-EG3B-WX0DD 5500 9300

Red Orange 615 HLMP-EH3A-WX0DD HLMP-EH3B-WX0DD 5500 9300Notes1 The luminous intensity is measured on the mechanical axis of the lamp package and it is tested with pulsing condition2 The optical axis is closely aligned with the package mechanical axis3 Dominant wavelength λd is derived from the CIE Chromaticity Diagram and represents the color of the lamp4 θfrac12 is the off-axis angle where the luminous intensity is half the on-axis intensity 5 Tolerance for each bin limit is plusmn 15

HLMP ndash E x xx - x x x xx

Mechanical OptionsDD Ammo Pack

Color Bin Selections0 Full color distributionK Color Bin 2 amp 4L Color Bin 4 amp 6

Maximum Intensity BinRefer to Device Selection Guide

Minimum Intensity Bin

Viewing Angle and Lead Standoffs1A 15deg without lead standoff1B 15deg with lead standoff2A 23deg without lead standoff2B 23deg with lead standoff3A 30deg without lead standoff3B 30deg with lead standoff

ColorG Red 626nmL Amber 590nmH Red Orange 615nm

Refer to Device Selection Guide

4

Electrical Optical Characteristics

TJ = 25degC

Parameter Symbol Min Typ Max Units Test Conditions

Forward Voltage Amber Red Red Orange VF 18 21 24 V

IF = 20 mA

Reverse Voltage VR 5 V IR = 100 μA

Dominant Wavelength [1]

Amber Red Red Orange

d584561806120

590062606150

594563006190

nm IF = 20 mA

Peak Wavelength Amber Red Red Orange

PEAK594634621

nm Peak of Wavelength of Spectral Distribution at IF = 20 mA

Spectral Halfwidth Amber Red Red Orange

∆12131414

nm

Thermal resistance RJ-PIN 240 degCW LED junction to anode lead

Luminous Efficacy [2]

Amber Red Red Orange

ηv500200265

lmW Emitted Luminous FluxEmitted Radiant Flux

Luminous Flux Amber Red Red Orange

Φv210023002300

mlm IF = 20 mA

Luminous Efficiency [3]

Amber Red Red Orange

ηe505555

lmW Emitted Luminous FluxElectrical Power

Thermal coefficient of d Amber Red Red Orange

008005007

nmdegC IF = 20 mA +25degC le TJ le +100degC

Notes1 The dominant wavelength λd is derived from the CIE Chromaticity Diagram referenced to Illuminant E Tolerance for each color of dominant

wavelength is +- 05nm2 The radiant intensity Ie in watts per steradian maybe found from the equation Ie = Iv ηV where Iv is the luminous intensity in candela and ηV is

the luminous efficacy in lumens watt3 ηe = Φv IF x VF where Φv is the emitted luminous flux IF is electrical forward current and VF is the forward voltage

Absolute Maximum Ratings TJ = 25degC

Parameter Red Amber Red Orange Unit

DC Forward Current [2] 50 mA

Peak Forward Current 100 [1] mA

Average forward current 30 mA

Power Dissipation 120 mW

Reverse Voltage 5 V

Operating Temperature Range -40 to +100 degC

Storage Temperature Range -40 to +100 degC

Notes1 Duty Factor 30 frequency 1KHz2 Derate linearly as shown in Figure 4

5

Figure 1 Relative Intensity vs Peak Wavelength Figure 2 Forward Current vs Forward Voltage

Figure 3 Relative Luminous Intensity vs Forward Current Figure 4 Maximum Forward Current vs Ambient Temperature

Figure 5Radiation Pattern for 15deg Viewing Angle Lamp Figure 6 Radiation Pattern for 23deg Viewing Angle Lamp

0

20

40

60

80

100

0 1 2 3

FORWARD VOLTAGE-V

FORW

ARD

CURREN

T-mA

0005

1015

2025

3035

4045

50

0 20 40 60 80 100DC FORWARD CURRENT - mA

RELA

TIVE

LUM

INOU

S INTEN

SITY

(NORMAL

IZED

AT 2

0 mA)

0

10

20

30

40

50

60

0 20 40 60 80 100

TA - AMBIENT TEMPERATURE - -C

I FMAX

- MAX

IMUM

FORW

ARD

CURREN

T - mA

00

02

04

06

08

10

-90 -60 -30 0 30 60 90

ANGULAR DISPLACEMENT-DEGREE

NORM

ALIZED

INTE

NSIT

Y

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPLACEMENT-DEGREE

NORM

ALIZED

INTE

NSIT

Y

00

02

04

06

08

10

500 550 600 650WAVELENGTH - nm

RELA

TIVE

INTE

NSIT

Y RedAmber

Red Orange

6

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPLACEMENT-DEGREE

NORM

ALIZED

INTE

NSIT

Y

Figure 7 Radiation Pattern for 30deg Viewing Angle Lamp

Relative Forward Voltage vs Junction Temperature

Relative Light Output vs Junction Temperature

01

10

100

-40 -20 0 20 40 60 80 100 120 140TJ - JUNCTION TEMPERATURE - degC

RELA

TIVE

LIGH

T OUTPU

T (N

ORMAL

IZED

AT T

J=25degC

)

-030

-025

-020

-015

-010

-005

000

005

010

015

020

-40 -20 0 20 40 60 80 100 120 140

TJ - JUNCTION TEMPERATURE - degC

FORW

ARD VOLTAGE S

HIFT

- V

Red Orange

Red

Amber

Red Orange

Red

Amber

7

Intensity Bin Limit Table (131 Iv bin ratio)

Bin

Intensity (mcd) at 20mA

Min Max

V 4200 5500

W 5500 7200

X 7200 9300

Y 9300 12000

Z 12000 16000

1 16000 21000

Tolerance for each bin limit is plusmn 15

VF Bin Table (V at 20mA)

Bin ID Min Max

VD 18 20

VA 20 22

VB 22 24

Tolerance for each bin limit is plusmn 005V

Avago Color Bin on CIE 1931 Chromaticity Diagram

0280

0300

0320

0340

0360

0380

0400

0420

0440

0460

0500 0550 0600 0650 0700 0750 0800X

Y

2

4

6

Amber

Red

Red Orange

Red Color Range

MinDom

Max Dom X min Y Min X max Y max

618 630 06872 03126 06890 02943

06690 03149 07080 02920

Tolerance for each bin limit is plusmn 05nm

Amber Color Range

BinMin Dom

Max Dom Xmin Ymin Xmax Ymax

2 587 5895 05570 04420 05670 04250

05530 04400 05720 04270

4 5895 592 05720 04270 05820 04110

05670 04250 05870 04130

6 592 5945 05870 04130 05950 03980

05820 04110 06000 03990

Tolerance for each bin limit is plusmn 05nm

Red Orange Color Range

MinDom

Max Dom Xmin Ymin Xmax Ymax

612 619 06712 06887 06716 06549

03280 03109 03116 03282

Tolerance for each bin limit plusmn 05nm

NoteAll bin categories are established for classification of products Products may not be available in all bin categories Please contact Avago representative for further information

8

Precautions

Lead Forming The leads of an LED lamp may be preformed or cut to

length prior to insertion and soldering on PC board

For better control it is recommended to use proper tool to precisely form and cut the leads to applicable length rather than doing it manually

If manual lead cutting is necessary cut the leads after the soldering process The solder connection forms a mechanical ground which prevents mechanical stress due to lead cutting from traveling into LED package This is highly recommended for hand solder operation as the excess lead length also acts as small heat sink

Soldering and Handling Care must be taken during PCB assembly and

soldering process to prevent damage to the LED component

LED component may be effectively hand soldered to PCB However it is only recommended under unavoidable circumstances such as rework The closest manual soldering distance of the soldering heat source (soldering ironrsquos tip) to the body is 159mm Soldering the LED using soldering iron tip closer than 159mm might damage the LED

159mm

ESD precaution must be properly applied on the soldering station and personnel to prevent ESD damage to the LED component that is ESD sensitive Do refer to Avago application note AN 1142 for details The soldering iron used should have grounded tip to ensure electrostatic charge is properly grounded

Recommended soldering condition

Wave Soldering [1 2]

Manual Solder Dipping

Pre-heat temperature 105 degC Max -

Preheat time 60 sec Max -

Peak temperature 260 degC Max 260 degC Max

Dwell time 5 sec Max 5 sec Max

Note 1) Above conditions refers to measurement with thermocouple

mounted at the bottom of PCB2) It is recommended to use only bottom preheaters in order to reduce

thermal stress experienced by LED

Wave soldering parameters must be set and maintained according to the recommended temperature and dwell time Customer is advised to perform daily check on the soldering profile to ensure that it is always conforming to recommended soldering conditions

Anode

Note 1 PCB with different size and design (component density) will have

different heat mass (heat capacity) This might cause a change in temperature experienced by the board if same wave soldering setting is used So it is recommended to re-calibrate the soldering profile again before loading a new type of PCB

2 Avago Technologiesrsquo high brightness LED are using high efficiency LED die with single wire bond as shown below Customer is advised to take extra precaution during wave soldering to ensure that the maximum wave temperature does not exceed 260degC and the solder contact time does not exceeding 5sec Over-stressing the LED during soldering process might cause premature failure to the LED due to delamination

Avago Technologies LED Configuration

Note Electrical connection between bottom surface of LED die and the lead frame is achieved through conductive paste

Any alignment fixture that is being applied during wave soldering should be loosely fitted and should not apply weight or force on LED Non metal material is recommended as it will absorb less heat during wave soldering process

Note In order to further assist customer in designing jig accurately that fit Avago Technologiesrsquo product 3D model of the product is available upon request

At elevated temperature LED is more susceptible to mechanical stress Therefore PCB must allowed to cool down to room temperature prior to handling which includes removal of alignment fixture or pallet

If PCB board contains both through hole (TH) LED and other surface mount components it is recommended that surface mount components be soldered on the top side of the PCB If surface mount need to be on the bottom side these components should be soldered using reflow soldering prior to insertion the TH LED

Recommended PC board plated through holes (PTH) size for LED component leads

LED component lead size Diagonal

Plated through hole diameter

045 x 045 mm(0018x 0018 inch)

0636 mm(0025 inch)

098 to 108 mm(0039 to 0043 inch)

050 x 050 mm(0020x 0020 inch)

0707 mm(0028 inch)

105 to 115 mm(0041 to 0045 inch)

Over-sizing the PTH can lead to twisted LED after clinching On the other hand under sizing the PTH can cause difficulty inserting the TH LED

9

Refer to application note AN5334 for more information about soldering and handling of high brightness TH LED lamps

Example of Wave Soldering Temperature Profile for TH LED

Ammo Packs Drawing

Note The ammo-packs drawing is applicable for packaging option ndashDD amp -ZZ and regardless standoff or non-standoff

Recommended solder Sn63 (Leaded solder alloy)SAC305 (Lead free solder alloy)

Flux Rosin flux

Solder bath temperature 255degC plusmn 5degC (maximum peak temperature = 260degC)

Dwell time 30 sec - 50 sec(maximum = 5sec)

Note Allow for board to be sufficientlycooled to room temperature beforeexerting mechanical force

60sec Max

TIME (sec)

260 degC Max

105 degC Max

TEMPERA

TURE

(degC)

10

Packaging Box for Ammo Packs

Note The dimension for ammo pack is applicable for the device with standoff and without standoff

Packaging Label(i) Avago Mother Label (Available on packaging box of ammo pack and shipping box)

13

13

13

$$$

amp

13()

+amp13amp(amp+---(+)012-

DISCLAIMER AVAGOrsquoS PRODUCTS AND SOFTWARE ARE NOT SPECIFICALLY DESIGNED MANUFACTURED OR AUTHORIZED FOR SALE AS PARTS COMPONENTS OR ASSEMBLIES FOR THE PLANNING CONSTRUCTION MAINTENANCE OR DIRECT OPERATION OF A NUCLEAR FACILITY OR FOR USE IN MEDICAL DEVICES OR APPLICATIONS CUSTOMER IS SOLELY RESPONSIBLE AND WAIVES ALL RIGHTS TO MAKE CLAIMS AGAINST AVAGO OR ITS SUPPLIERS FOR ALL LOSS DAMAGE EXPENSE OR LIABILITY IN CONNECTION WITH SUCH USE

amp(313

313

amp

4

413

+)

$5amp136$

amp

13()

amp

(+)012-

(ii) Avago Baby Label (Only available on bulk packaging)

Acronyms and Definition

BIN

(i) Color bin only or VF bin only

(Applicable for part number with color bins but without VF bin OR part number with VF bins and no color bin)

OR

(ii) Color bin incorporated with VF Bin

(Applicable for part number that have both color bin and VF bin)

Example

(i) Color bin only or VF bin only

BIN 2 (represent color bin 2 only)

BIN VB (represent VF bin ldquoVBrdquo only)

(ii) Color bin incorporate with VF Bin

BIN 2VB

VB VF bin ldquoVBrdquo

2 Color bin 2 only

For product information and a complete list of distributors please go to our web site wwwavagotechcom

Avago Avago Technologies and the A logo are trademarks of Avago Technologies in the United States and other countriesData subject to change Copyright copy 2005-2010 Avago Technologies All rights reserved AV02-1687EN - February 23 2010

HLMP-Cx1A1B2A2B3A3BNew 5mm Blue and Green LED Lamps

Data Sheet

CAUTION INGaN devices are Class 1C HBM ESD sensitive per JEDEC Standard Please observe appropriate precautions during handling and processing Refer to Application Note AN ndash 1142 for additional details

Description

These high intensity blue and green T-1frac34 package LEDs are untinted and non-diffused Based on the most efficient and cost effective InGaN material technology and incor-porating second generation optics they produce well defined spatial radiation patterns at specific viewing cone angles

Advanced optical grade epoxy construction offers superior high temperature and moisture resistance per-formance in outdoor signal and sign applications

Features

Well defined spatial radiation pattern

High luminous output

Untinted Non-diffused

Available in Colorndash Blue 470nmndash Green 525nm

Viewing Angle 15deg 23deg and 30deg

Standoff or non-standoff

Superior resistance to moisture

Applications

Commercial outdoor advertising

Traffic Sign

Variable Message Sign

2

Package Dimensions

Drawing A (Non-standoff)

Drawing B (Standoff)

cathodeflat

Cathode

d

100 plusmn 0200039 plusmn 0008

130 plusmn 0150051 plusmn 0006870 plusmn 020

0343 plusmn 0008

500 plusmn 0200197 plusmn 0008

580 plusmn 0200228 plusmn 0008

254 plusmn 0380100 plusmn 0015

070 max0028

3160min1244

sq typ050 plusmn 0100020 plusmn 0004

100 min0039

Viewing Angle d

HLMP-Cx1B 1296plusmn025(0510plusmn0010)

HLMP-Cx2B 1232 plusmn025(0485plusmn0010)

HLMP-Cx3B 1200plusmn025(0472plusmn0010)

Notes1 All dimensions are in millimeters (inches) 2 Leads are mild steel with tin plating3 The epoxy meniscus is 150mm max

100 plusmn 0200039 plusmn 0008

070 max0028

870 plusmn 0200343 plusmn 0008

500 plusmn 0200197 plusmn 0008

3160min1244

Cathode 100 min0039

sq typ050 plusmn 0100020 plusmn 0004

254 plusmn 0380100 plusmn 0015

cathodeflat

580 plusmn 0200228 plusmn 0008

3

Device Selection Guide

Part Number ColorTypical Viewing angle 2frac12 (deg) [4]

Luminous Intensity Iv (mcd) at 20 mA [125]

Standoff Non Standoff

Package drawingMin Max

HLMP-CB1A-XY0DD Blue 15deg 7200 12000 Non Standoff A

HLMP-CB1A-XYBDD

HLMP-CB1A-XYCDD

HLMP-CB1B-XY0DD Standoff B

HLMP-CB1B-XYBDD

HLMP-CB1B-XYCDD

HLMP-CB2A-VW0DD 23deg 4200 7200 Non Standoff A

HLMP-CB2A-VWBDD

HLMP-CB2A-VWCDD

HLMP-CB2B-VW0DD Standoff B

HLMP-CB2B-VWBDD

HLMP-CB2B-VWCDD

HLMP-CB3A-UV0DD 30deg 3200 5500 Non Standoff A

HLMP-CB3A-UVBDD

HLMP-CB3A-UVCDD

HLMP-CB3B-UV0DD Standoff B

HLMP-CB3B-UVBDD

HLMP-CB3B-UVCDD

HLMP-CM1A-450DD Green 15deg 35000 59000 Non Standoff A

HLMP-CM1A-45BDD

HLMP-CM1A-45CDD

HLMP-CM1B-450DD Standoff B

HLMP-CM1B-45BDD

HLMP-CM1B-45CDD

HLMP-CM2A-120DD 23deg 16000 27000 Non Standoff A

HLMP-CM2A-12BDD

HLMP-CM2A-12CDD

HLMP-CM2B-120DD Standoff B

HLMP-CM2B-12BDD

HLMP-CM2B-12CDD

HLMP-CM3A-Z10DD 30deg 12000 21000 Non Standoff A

HLMP-CM3A-Z1BDD

HLMP-CM3A-Z1CDD

HLMP-CM3B-Z10DD Standoff B

HLMP-CM3B-Z1BDD

HLMP-CM3B-Z1CDD

Notes1 The luminous intensity is measured on the mechanical axis of the lamp package and it is tested with pulsing condition2 The optical axis is closely aligned with the package mechanical axis3 Dominant wavelength d is derived from the CIE Chromaticity Diagram and represents the color of the lamp4 frac12 is the off-axis angle where the luminous intensity is half the on-axis intensity 5 Tolerance for each bin limit is plusmn 15

4

Part Numbering System

Note please refer to AB 5337 for complete information on part numbering system

Packaging OptionDD Ammo Pack

Color Bin Selection0 Full DistributionB Color Bin 2 amp 3C Color Bin 3 amp 4

Maximum Intensity Bin 0 No maximum intensity limit (refer to selection guide)

Minimum Intensity Bin Refer to Device Selection Guide

Viewing Angle and Lead Standoffs1A 15deg without lead standoff1B 15deg with lead standoff2A 23deg without lead standoff2B 23deg with lead standoff3A 30deg without lead standoff3B 30deg with lead standoff

ColorB Blue 470M Green 525

HLMP C x xx x x x xx

Absolute Maximum Ratings TJ = 25degC

Parameter Blue Green Unit

DC Forward Current [1] 30 mA

Peak Forward Current 100 [2] mA

Power Dissipation 116 mW

Reverse Voltage 5 V

LED Junction Temperature 110 degC

Operating Temperature Range -40 to + 85 degC

Storage Temperature Range -40 to + 100 degC

Notes1 Derate linearly as shown in figure 42 Duty Factor 10 frequency 1KHz

5

Electrical Optical Characteristics TJ = 25degC

Parameter Symbol Min Typ Max Units Test Conditions

Forward VoltageGreen Blue

VF28 32 38

V IF = 20 mA

Reverse Voltage VR 5 V IR = 10 A

Dominant Wavelength[1]

GreenBlue

d51904600

52504700

53904800

nm IF = 20 mA

Peak WavelengthGreenBlue

PEAK516464

nm Peak of Wavelength of Spectral Distribution at IF = 20 mA

Spectral Half WidthGreenBlue

123023

nm IF = 20mA

Thermal Resistance RJ-PIN 240 degCW LED Junction-to-Pin

Luminous Efficacy [2]

GreenBlue

V51878

lmW Emitted Luminous Flux Emitted Radiant Flux

Thermal coefficient of dGreenBlue

00280024

nmdegC IF = 20 mA +25degC le TJ le +100degC

Notes1 The dominant wavelength is derived from the chromaticity Diagram and represents the color of the lamp2 The radiant intensity Ie in watts per steradian may be found from the equation Ie = IVV where IV is the luminous intensity in candelas and V is

the luminous efficacy in lumenswatt

6

Figure 1 Relative Intensity vs Wavelength Figure 2 Forward Current vs Forward Voltage

Figure 3 Relative Intensity vs Forward Current Figure 4 Maximum Forward Current vs Ambient Temperature

Figure 5 Relative Dominant Wavelength Shift vs Forward Current Figure 6 Radiation Pattern for 15deg

0001

0203

04

050607

08

0910

380 430 480 530 580 630WAVELENGTH - nm

RELA

TIVE

INTENS

ITY

GREENBLUE

0

20

40

60

80

100

0 1 2 3 4 5FORWARD VOLTAGE-V

FORW

ARD CU

RREN

T-m

A

00

05

10

15

20

25

30

35

0 20 40 60 80 100 120DC FORWARD CURRENT-mA

RELA

TIVE

LUM

INOUS INT

ENSI

TY(NOR

MAL

IZED

AT 20m

A)

GREEN

BLUE

-10

-5

0

5

10

0 20 40 60 80 100FORWARD CURRENT-mA

RELA

TIVE

DOM

INAN

T W

AVEL

ENGT

H SH

IFT -

nm GREEN

BLUE

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT -DEGREE

NORM

ALIZ

ED IN

TENS

ITY

0

5

10

15

20

25

30

35

0 20 40 60 80 100TA - AMBIENT TEMPERATURE - degC

I Fmax

- M

AXIM

UM FO

RWARD

CURR

ENT -

mA

7

Figure 7 Radiation Pattern for 23deg Figure 8 Radiation Pattern for 30deg

Figure 9 Relative Light Output vs Junction Temperature Figure 10 Relative Forward Voltage vs Junction Temperature

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT - DEGREE

NORM

ALIZ

ED IN

TENS

ITY

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT - DEGREE

NORM

ALIZ

ED IN

TENS

ITY

01

1

10

-40 -20 0 20 40 60 80 100 120TJ - JUNCTION TEMPERATURE TJ - JUNCTION TEMPERATURE

NORM

ALZI

ED IN

TENS

ITY (

PHOTO)

-03

-02

-01

0

01

02

03

-40 -20 0 20 40 60 80 100 120

FORW

ARD

VOLT

AGE S

HIFT

-VGreenBlue

GreenBlue

Intensity Bin Limit Table (131 Iv bin ratio)

BinIntensity (mcd) at 20mAMin Max

U 3200 4200

V 4200 5500

W 5500 7200

X 7200 9300

Y 9300 12000

Z 12000 16000

1 16000 21000

2 21000 27000

3 27000 35000

4 35000 45000

5 45000 59000

Tolerance for each bin limit is plusmn 15

Green Color Bin Table

Bin Min Dom Max Dom1 5190 5230

2 5230 5270

3 5270 5310

4 5310 5350

5 5350 5390

Tolerance for each bin limit is plusmn 05nm

Blue Color Bin Table

Bin Min Dom Max Dom1 4600 4640

2 4640 4680

3 4680 4720

4 4720 4760

5 4760 4800

Tolerance for each bin limit is plusmn 05nmNote 1 All bin categories are established for classification of products Products may not be available in all bin categories Please contact your Avago

representative for further information

8

Precautions

Lead Forming

The leads of an LED lamp may be preformed or cut to length prior to insertion and soldering on PC board

For better control it is recommended to use proper tool to precisely form and cut the leads to applicable length rather than doing it manually

If manual lead cutting is necessary cut the leads after the soldering process The solder connection forms a mechanical ground which prevents mechanical stress due to lead cutting from traveling into LED package This is highly recommended for hand solder operation as the excess lead length also acts as small heat sink

Soldering and Handling

Care must be taken during PCB assembly and soldering process to prevent damage to the LED component

LED component may be effectively hand soldered to PCB However it is only recommended under unavoidable circumstances such as rework The closest manual soldering distance of the soldering heat source (soldering ironrsquos tip) to the body is 159mm Soldering the LED using soldering iron tip closer than 159mm might damage the LED

ESD precaution must be properly applied on the 159mm

soldering station and personnel to prevent ESD damage to the LED component that is ESD sensitive Do refer to Avago application note AN 1142 for details The soldering iron used should have grounded tip to ensure electrostatic charge is properly grounded

Recommended soldering condition

Wave Soldering [1 2]

Manual Solder Dipping

Pre-heat temperature 105degC Max -

Preheat time 60 sec Max -

Peak temperature 260degC Max 260degC Max

Dwell time 5 sec Max 5 sec Max

Note 1 Above conditions refers to measurement with thermocouple

mounted at the bottom of PCB2 It is recommended to use only bottom preheaters in order to reduce

thermal stress experienced by LED

Wave soldering parameters must be set and maintained according to the recommended temperature and dwell time Customer is advised to perform daily check on the soldering profile to ensure that it is always conforming to recommended soldering conditions

Note 1 PCB with different size and design (component density) will have

different heat mass (heat capacity) This might cause a change in temperature experienced by the board if same wave soldering setting is used So it is recommended to re-calibrate the soldering profile again before loading a new type of PCB

Avago Technologies LED Configuration

Any alignment fixture that is being applied during wave soldering should be loosely fitted and should not apply weight or force on LED Non metal material is recommended as it will absorb less heat during wave soldering process

At elevated temperature LED is more susceptible to mechanical stress Therefore PCB must allowed to cool down to room temperature prior to handling which includes removal of alignment fixture or pallet

If PCB board contains both through hole (TH) LED and other surface mount components it is recommended that surface mount components be soldered on the top side of the PCB If surface mount need to be on the bottom side these components should be soldered using reflow soldering prior to insertion the TH LED

Recommended PC board plated through holes (PTH) size for LED component leads

LED component lead size Diagonal

Plated through hole diameter

045 x 045 mm(0018x 0018 inch)

0636 mm(0025 inch)

098 to 108 mm(0039 to 0043 inch)

050 x 050 mm(0020x 0020 inch)

0707 mm(0028 inch)

105 to 115 mm(0041 to 0045 inch)

Over-sizing the PTH can lead to twisted LED after clinching On the other hand under sizing the PTH can cause difficulty inserting the TH LED

Refer to application note AN5334 for more information about soldering and handling of high brightness TH LED lamps

CATHODE

InGaN Device

9

Example of Wave Soldering Temperature Profile for TH LED

Recommended solder Sn63 (Leaded solder alloy)SAC305 (Lead free solder alloy)

Flux Rosin flux

Solder bath temperature 255degC plusmn 5degC (maximum peak temperature = 260degC)

Dwell time 30 sec - 50 sec(maximum = 5sec)

Note Allow for board to be sufficientlycooled to room temperature beforeexerting mechanical force

60 sec Max

TIME (sec)

260degC Max

105degC Max

TEM

PERA

TURE

(degC)

Ammo Packs Drawing

Note The ammo-packs drawing is applicable for packaging option ndashDD amp -ZZ and regardless standoff or non-standoff

635 plusmn 1300250 plusmn 0051

1270 plusmn 1000500 plusmn 0039

9125 plusmn 062503595 plusmn 002459125 plusmn 062503595 plusmn 00245

1800 plusmn 05007085 plusmn 00195

070 plusmn 02000275 plusmn 00075 A A

1270 plusmn 0300500 plusmn 0012

VIEW AA

400 plusmn 02001575 plusmn 00075Oslash TYP

205 plusmn 10008070 plusmn 00394

CATHODE

10

Packaging Box for Ammo Packs

Note For InGaN device the ammo pack packaging box contain ESD logo

Packaging Label

(i) Avago Mother Label (Available on packaging box of ammo pack and shipping box)

LABEL ON THISSIDE OF BOX

FROM LEFT SIDE OF BOXADHESIVE TAPE MUST BEFACING UPWARDS

ANODE LEAD LEAVESTHE BOX FIRST

(1P) Item Part Number

(1T) Lot Lot Number

LPN

(9D)MFG Date Manufacturing Date

(P) Customer Item

(V) Vendor ID

DeptID Made In Country of Origin

(Q) QTY Quantity

CAT Intensity Bin

BIN Color Bin

(9D) Date Code Date Code

STANDARD LABEL LS0002 RoHS Compliant e3 max temp 260C

For product information and a complete list of distributors please go to our web site wwwavagotechcom

Avago Avago Technologies and the A logo are trademarks of Avago Technologies in the United States and other countriesData subject to change Copyright copy 2005-2009 Avago Technologies All rights reserved AV02-2228EN - December 15 2009

(ii) Avago Baby Label (Only available on bulk packaging)

(1P) PART Part Number

(1T) LOT Lot Number

(9D)MFG DATE Manufacturing Date

CO Country of Origin

Customer PN

Supplier Code

QUANTITY Packing Quantity

CAT Intensity Bin

BIN Color Bin

DATECODE Date Code

RoHS Compliant e3 max temp 260C Lamps Baby Label

DISCLAIMER Avagorsquos products and software are not specifically designed manufactured or authorized for sale as parts components or assemblies for the planning construction maintenenace or direct operation of a nuclear facility or for use in medical devices or applications Customer is solely responsible and waives all rights to make claims against avago or its suppliers for all loss damage expense or liability in connection with such use

Contents of Submittal

DIA Parking Signs Page 1 of 5

Skyline Products Inc

General Specifications for Full Color LED Inserts

DIA Parking Signs Page 2 of 5

Specification for Full Color LED Inserts Notes

10 Full Color LED VMS Inserts

11 Quality Assurance

ISO 90012008 certification for design manufacturing and service Current CDOT and DIA requirement

12 General ETL Listed for UL 48 UL50 and UL 1433 Current CDOT and DIA

requirement 13 Housing Properties Sign housing are designed in accordance to AASHTO Standard Specifications for Structural Supports for Highway Signs Luminaires and Traffic Signals ndash 6th Edition for wind speeds of up to 140 mph AASHTO group load combinations include total sign weight dead load ice and wind loads and the design meets the fatigue requirements for truck-induced gusts Snow loading is include in design loads for applicable geographical regions

Current CDOT and DIA requirement

Sealed housing Welding compliance with AWS standards

All welding shall be by an inert gas process in accordance with the American Welding Society (AWS) Standards 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum The LED DMS manufacturerrsquos welders and welding procedures shall be certified by an ANSIAWS Certified Welding Inspector to the 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum Proof of certification of all the LED DMS manufacturerrsquos welders and applicable welding procedures shall be supplied with the submittals The name phone number and address off the ANSIAWS Certified Welding Inspector that certified the LED VMS manufacturerrsquos welders and procedures shall also be provided with the submittals

Current CDOT and DIA requirement

Black KYNAR 500 coated face on mask and borders mdash 30-year coating guaranteed to not chip fade or peel for 20 years

Current CDOT and DIA requirement

The lens panel assembly shall consist of a KYNAR 500 coated aluminum mask over a clear glazing The lens panel assembly shall be modular in design interchangeable without misalignment of the lens panel and the LED pixels and removable from within the main sign housing

Current CDOT and DIA requirement

Aluminum face (090rdquo) mask over glazing with apertures for the pixels The lens panel aluminum mask shall be 0090 inch minimum thickness and finished with a matte black licensed factory applied KYNAR 500 Resin Fluoropolymer based coating system It shall be perforated to provide an aperture for each pixel on the display modules Each aperture shall be as small as possible without blocking the LED light output at the required viewing angle The Skyline aluminum face mask with aperture system will significantly minimize glare on the sign as it blocks more than 73 of sun rays making it very legible even with direct sunlight This method should be required over a ldquolouverrdquo system Louvers create a shelf above each row of pixels collecting snow ice dirt etc and ultimately inhibiting the display

Current CDOT and DIA requirement

Polycarbonate glazing 18rdquoGE LEXAN XL102UV Single lift face that allows a single technician to easily lift the entire face for safe fast and easy access to all the internal sign components

Current CDOT and DIA requirement

Mounting brackets Skyline will work with the appropriate parties to develop a mounting system to accommodate for the type of sign being provided and the structure requirements

Natural aluminum finish (excluding face) Current CDOT and DIA requirement

14 Environmental Control 8 watt per foot heat tape will be installed along the bottom of entire display area Provided heat tape will be controlled by the Advanced Humidity Sensing System of the controller

Current CDOT and DIA requirement

DIA Parking Signs Page 3 of 5

Environmental Sensors (1) Photocell Sensor (1) Internal Temperature Sensor (1) Humidity Sensor (1) Door Alarm

15 LED Display and Electronics Electronics designed and tested to -40degC to 85degC Current CDOT and DIA

requirement True 18-inch display (275 inch vertical and horizontal pitch) Current CDOT and DIA

requirement Display Matrix 7 high x 30 wide Legibility distance 200-1200 feet Current CDOT and DIA

requirement Printed circuit board are built to IPC-A-610D Class 2 certification Current CDOT and DIA

requirement Display modules are easily removable and replicable without the use of any additional tools

Current CDOT and DIA requirement

LED type Each Pixel contains three strings of LEDs

String 1 AlInGaP 30 degree LEDs (Red) String 2 InGaN 30 degree LEDs (Green) String 3 InGaN 30 degree LEDs (Blue)

Pixel design brightness 12400 candela at 20 mA (18rdquo characters) Current CDOT and DIA

requirement LED drive current

Red LED lt 30mA Blue and Green LEDs lt 15mA

All LEDs will have standoffs providing superior LED cooling and eliminate corrosion LED pixel protection and alignment device Silicon conformal coat will conform to MIL-I-46058C Type SR and IPC-CC-830 standards

Current CDOT and DIA requirement

Uniform LED color and brightness 256 minimum brightness levels Pixel Test

The pixel test shall be performed from the central controller on command and automatically once a day During a pixel test the operational status of each pixel shall be tested and then transmitted to the central controller or laptop computer This pixel status test shall report back all LED color string errors within each pixel A list of defective LED color strings shall be provided listing string color line number module number column number and row number for the associated pixel for each defective string The pixel test must be completed in less than 05 seconds regardless of message status

Current CDOT and DIA requirement

True Message Display Verification (Pixel Read) The TMDV shall be performed during both message downloads and during every sign poll from the central controller or laptop computer The TMDV shall perform a real-time read of the displayed message and shall return the operational state of each LED color string within each pixel to the central controller as it is currently displayed to the motorist including any errors This shall allow the central controller operator to see what is visibly displayed to the motorist on an individual pixel basis During a TMDV the operational state of each LED color string within each pixel shall be read by the sign controller to allow the central controller or laptop computer to show the actual message including static flashing and alternating messages that are visibly displayed on the sign in a WYSIWYG format This pixel read shall take place while a message is displayed on the sign without disturbing the message in any way Any flashing flickering blinking dimming or other disturbance of the message during this pixel read shall be cause for rejection of the sign The TMDV shall be an actual real time read of LED color strings at the time of

Current CDOT and DIA requirement

DIA Parking Signs Page 4 of 5

the associated sign poll or message download and shall not be accomplished by simulating errors based on the last pixel test

16 Power Supplies and Sensors High-efficiency power supplies Current CDOT and DIA

requirement Redundant power supply Current CDOT and DIA

requirement Power supply sensors Current CDOT and DIA

requirement Operational status feedback of all sensors Current CDOT and DIA

requirement All LED module power supply voltages shall be continuously measured and monitored by the sign controller The sign controller shall provide these voltage readings to the master controller or laptop computer upon command When a voltage drops below a critical value an error message shall be generated and transmitted to the master controller or laptop computer

17 AC Electrical AC Electrical components will conform to NEC standards Current CDOT and DIA

requirement GFCI outlet 20 Controller and Controller Cabinet 21 Sign Controller Skyline Advanced Controller will be located within each sign housing The controller shall monitor and control the ventilation system and all sensors within the sign housing

Ability to control multiple signs on a single sign structure NTCIP compliance Current CDOT and DIA

requirement 22 Cabinet Type A Skyline extended pole cabinet will be provided Natural aluminum exterior finish Pull-out laptop shelf Door alarm 23 Environmental Control Humidity sensor Internal temperature sensor 24 AC Electrical Conformity with NEC standards Current CDOT and DIA

requirement Circuit breakers Current CDOT and DIA

requirement GFCI outlet 25 Surge Protection Two-stage AC power surge protection with feedback and automatic shutdownisolation

Current CDOT and DIA requirement

The system power shall be protected by two stages of transient voltage suppression devices Tripping of each stage (or both if tripped simultaneously) of the surge protection shall cause the sign controller to call central and report the error condition (for dialup operation) or report the error condition to central on the next poll (for multi-drop operation) There shall be an option that is either enabled or disabled and is selected and downloaded from the central controller to the sign controller When this option is enabled tripping of the second stage of surge protection shall prevent power from reaching any components of the sign until the surge protection has been replaced When this option is disabled the sign will continue to function normally after the second stage of surge protection is tripped

30 Software Signs and Controllers shall be fully compatible with the DIA NTCIP sign software at no additional cost to the department in accordance with these specifications

DIA Parking Signs Page 5 of 5

40 Warranty and Telephone Technical Support One-year limited parts return-to-factory warranty Current CDOT and DIA

requirement Lifetime standard telephone support Current CDOT and DIA

requirement

  • Cover Page
  • Cover Letter
    • Cover Letter
    • Transmittal Letter
      • Product Details
        • Sign Brochure
        • Sign Details
        • System Block Diagram
        • Wiring Block Diagram
          • Industry Compliances
            • ISO Certificates
            • UL Authorization
            • NTCIP
            • Welding Procedures-Employees
              • Component Cut Sheets
                • Kynar
                • Lexan
                • Latch
                • Heat Tape
                • GFI
                • Hub
                • Controller
                • Comm Surge
                • AC Surge
                • Ethernet
                • Power Supply
                • LED
                  • Drawings
Page 5: )5217 $&&(66 6/,0/,1( - Denver International Airportbusiness.flydenver.com/bizpdf/DIAID_2318.pdfSign housings are designed in accordance with AASHTO Standard Specifications for Structural

Sign Ref Name

Agency

Contact

ITS Sales Manager

Door Alarm

Pre-Installed Bolts

Sign housings are designed in accordance with AASHTO Standard Specifications for

Structural Supports for Highway Signs Luminaires and Traffic Signals ndash 6th Edition

for wind speeds of up to 140mph AASHTO group load combinations include total sign weight dead

load ice and wind loads and the design meets the fatigue requirements for truck-induced gusts Snow loading

is included in design loads for applicable geographical regions

Laptop Shelf and Document Holder - (Inside Sign Housing)

Exterior Finish (excluding sign face amp borders)

Sign Housing Properties

Fully Welded Aluminum Housing - Compliance with AWS Standards

Constructed of Marine Grade Aluminum amp Stainless Steel Hardware (5052-H32 for Housing Skin and 6061-T66063-T5 for Structural Framing Members)

1203 v304NTCIP Compliance

GeneralNEMA TS 4-2005 Conformance

KYNAR 500 ndash Flat Black Coating on Face Mask and Borders 30-year architectural grade coating guaranteed to not chip fade or peel for 20 years

Conformity with NEC standards amp Built to IPC-A-610D Class 2

ETL Listed for UL 48 and UL 50

Quality ControlISO 90012008 Certification for Design Manufacturing and Service

Pixel Pitch 18 (70mm)

SlimLine LED Variable Message Sign

ITS-Grade FeatureLook for Skyline Productsrsquo ITS Industry-First features indicated with this symbol

Job Information Model Number VMSLED-SN-1-18L-07x030-30C-I-ISC

Denver International Airport

Selected

OptionNotes

DIA Open Close Inserts LED Color

Option Selection - Data Sheet

Pixel LayoutTim Hershberger

RGB

Kevin Marsh Display Matrix Line Matrix

1 Lines of 7 X 30

3mm GE LEXAN XL10

Polycarbonate Glazing

6mm GE LEXAN XL10 - (Better protection from projectiles that can hit the sign face)

Silicon Conformal Coated PCBAs - Conforms to MIL-I-46058C Type SR amp IPC-CC-830

Natural Aluminum Finish

Front Access - Single lift face that allows a single technician to easily lift the entire face

for safe fast and easy access to all internal sign components

Aluminum Face Mask Over Polycarbonate Glazing with Apertures for Pixels

Face Lock - Ability to padlock

Sign Face Tilt and Mounting

Sign Housing Fixed at 0deg

Sun Shield

Painted Housing

Sign Housing Tilted at a Fixed 3deg

Adjustable Mounting Brackets - Tilt sign housing from 0 to 10deg in 1deg increments

ITS-Grade Solutions from the DMS Expertstrade

ITS-Grade Solutions from the DMS Expertstrade

ITS-Grade Solutions from the DMS Expertstrade

Skyline Project CO201510501

Published 10815 1036 AM

2903 Delta Drive bull Colorado Springs CO 80910 bull (800) 759-9046 Option 2

wwwSkylineProductscomPage 1 of 4Rev 02222015m

Circuit Breakers

Model 2070 ATC - Multiple-sourced transportation industry standard controller

(Keypad amp Display Built Into controller)

Power

Sign Controller Type

Intake Filter(s) - Automatic Changing Maintenance-Free Air Filtration System

Communication Line Protection

Controller

Qty 1

Internal Humidity Sensor

Two-Stage AC Surge with Feedback amp Automatic ShutdownIsolation

Qty 1

Ambient Air Temperature Sensor

Advanced Humidity Control System

Ventilation Filter Type

UPS - For Sign Controller and Modem

Sign Controller Location

Standard Protection

Environmental - Sign Housing

Selected

OptionNotes

- Keypad amp Display for Skyline Controller ndash Main Control Panel (MCP)

Two-Stage Dial-Up Comm Surge with Feedback amp Automatic ShutdownIsolation

GFCI Outlet(s) - NEMA 5-15R

Shielded Light Fixtures - Heavy-Duty

Interior Lighting Type - Activated with Door Switch

AC Power Protection

Beacons - Flashing Amber

In-Sign Controller (ISC)

Surge Protection

Ground-Mounted Sign Controller (GMC) - Located in Traffic Cabinet

Advanced - Cools LEDs First By Ducting Air Directly To the Sign Face (Same Control Methods as Standard Ventilation System)

Environmental Sensors

Non-Ventilated - Internal Natural-Convection Air Circulation

Basic - Over Temperature Protection Fan (Snap Disk Control)

Intake Filter(s) - Washable Electrostatic Filters Manually Changed

Standard - (Snap Disk Control Plus Controller Controlled)

Internal Temperature Sensor(s)

Exhaust Filter(s) - Washable Electrostatic Filters

ITS-Grade FeatureLook for Skyline Productsrsquo ITS Industry-First features indicated with this symbol

Positive-Pressure Ventilation Type

Solid-State Airflow Monitoring System

Heat Tape - Positioned uniformly along the sign face (Reduces Condensation Accumulation on Sign Face amp Protects LEDs from stagnateMoisture)

Back-Up Power Options

Fluorescent Lighting

Standard Protection

Incandescent Lighting

Battery Backup System - For Sign Controller Modem and LED Display

Skyline Controller

Skyline Project CO201510501

Published 10815 1036 AM

2903 Delta Drive bull Colorado Springs CO 80910 bull (800) 759-9046 Option 2

wwwSkylineProductscomPage 2 of 4Rev 02222015m

Standoffs on LEDs - Provides Superior LED Cooling amp Prevents Corrosion

Controller - Continued

48mm (1875) ndash Pixel Pitch

70mm (275) ndash Pixel Pitch

Auxiliary Control

32mm (125) ndash Pixel Pitch

Redundant Logic Power Supply

18-inch Characters ndash 5x7 Standard Font (Other fonts available)

Avago - AlInGaP 15deg LEDs (Red) InGaN 15deg LEDs (Blue Green)

18-inch Characters ndash 16x23 Font (Other fonts available)

Modem - (fiber optic cellular dial-up etc)

On-Site Labor Service

Lifetime Premium Priority Support

100-700 feet for 12-inch Characters

One-Year Limited Parts Return-to-Factory Warranty

Cabinet Support Board - Located in Traffic Cabinet

Notes

Display Modules Replaceable Without Tools

Full Color 24bit color ndash Provides excellent MUTCD color palette matching

Warranty and Telephone Technical Support

8-inch Characters ndash 8x11 Font

(Reduces light polution by focusing message directly at the roadway)

Lifetime Standard Support

Five-Year Limited Parts Return-to-Factory Warranty

LED Display and Electronics

Hardware Watchdog Timer

Avago - AlInGaP 30deg LEDs (Red) InGaN 30deg LEDs (Blue Green)

Keypad amp Display for Controller ndash Auxiliary Control Panel (ACP)

LED Type

Display Type (Color Scheme)

8-inch Characters ndash 5x7 Standard Font (Other fonts available)

20mm (0787) ndash Pixel Pitch

Thru-Hole LEDs w LED Pixel Protection amp Alignment Device

LED BrandModel

200-1200 feet for 18-inch Characters

One-Year Standard Support Package

SMT LEDs - Constructed with (4) feet that Align amp Support the LED

Amber 1bit Mono-Chrome - Excellent for simple text or graphic messages

50-450 feet for 8-inch Characters

Post-Warranty Telephone Technical Support

Uniform color and brightness

Legibility Distances

50-350 feet for 6-inch Characters

ITS-Grade FeatureLook for Skyline Productsrsquo ITS Industry-First features indicated with this symbol

Selected

Option

12-inch Characters ndash 5x7 Standard Font (Other fonts available)

12-inch Characters ndash 11x16 Font

6-inch Characters ndash 5x8 Font

Three-Year Limited Parts Return-to-Factory Warranty

Skyline Project CO201510501

Published 10815 1036 AM

2903 Delta Drive bull Colorado Springs CO 80910 bull (800) 759-9046 Option 2

wwwSkylineProductscomPage 3 of 4Rev 02222015m

LED Drive Current -

Traffic Cabinet

Cabinet Door Alarm(s)

Exterior Cabinet Finish

GFCI Outlet(s) - NEMA 5-15R

12400 cdm2 minimum white brightness

LED Display and Electronics - Continued

332334 Cabinet

High-Efficiency Power Supplies

Painted Cabinet

Natural Aluminum Finish

Interior Lighting - Activated via door switch

Cabinet Heater - Controlled via Thermostat

Internal Cabinet Humidity Sensor

336S Cabinet

Redundant Power Supply

Power Supply Sensors - For each power supply (Monitored by Controller Reported to Central)

ITS-Grade FeatureLook for Skyline Productsrsquo ITS Industry-First features indicated with this symbol

True Message Display Verification (Performed at same level as Pixel Test)

Locally Downloadable

LED Power Supply Options

Selected

Option

LEDs Driven Properly - ge 2400 Hz day and 100 Hz night

Cabinet Sensor(s)

Cabinet Mounting

Cabinet Environmental

Laptop Shelf and Document Holder - (Inside Traffic Cabinet)

Cabinet Type

Skyline Large Pole Cabinet

Color Level (Each LED color string - Red Green Blue)

Remotely Downloadable

Internal Cabinet Temperature Sensor

Operational Status Feedback of All Sensors

Other

Ground-Mounted - Pad Mounted

Pole-Mounted

Pixel Test

(Red less than 30mA Blue amp Green less than 15mA)

Display Design Brightness (Meets NEMA TS4-2005 Section 5)

Notes

Adjustable Brightness Table

Standard Cabinet Ventilation System

256 Brightness Levels

Skyline Project CO201510501

Published 10815 1036 AM

2903 Delta Drive bull Colorado Springs CO 80910 bull (800) 759-9046 Option 2

wwwSkylineProductscomPage 4 of 4Rev 02222015m

On signs so equipped04242012

System Block Diagram(In-Sign Standard Skyline Controller)

CommSurgeModem

EthernetSwitch

AC Surge

Load Center

12V Power Supply

Electrical Service

Communications Service

Load Center UPS

Power Supplies

AC Surge

Skyline Controller

Door Alarm

Radar

Heat Tape

Beacons

Voltage Sensors

Optical Sensors

Temp Sensors

Humidity Sensors

Power Supply Sensors

2

1

3

4

5

6 n

Display Board

Display Driver

CommSurge

To Additional Signs

Sign 1

Pole Cabinet

GFI

06052015

Electrical ServiceCommunications Service

Wiring Block Diagram(Skyline In-Sign Controller)

Pole Cabinet

120VAC (per sign)2 Wires plus Ground

20A Service(By Others)

120VAC2 Wires plus Ground

50A Service(By Others)

(By Others)

1 Cable (per sign)CAT5e

(By Others)

Sign

To

Additional Signs

Note These control cables carry Ethernet Signals and can not be greater then 100m If a distance greater then 100m is desired Fiber Optic Cable will be required If Fiber is required please notify Skyline

Products and additional costs will apply

Contents of Submittal

224

ACTUAL SIZE

ACTUAL SIZE

ACTUAL SIZE

ACTUAL SIZE

ACTUAL SIZE

Dimensions in millimeters (inch) unless otherwise stated

K3 Draw LatchRotary middot Small

Lift and Turn operation bullConsistent pull-up bull

Material and FinishStainless steel or steel zinc plated

Installation NotesInstall assembly with Oslash 3 (125)rivets or M3 (No 4) screws (not supplied)

NotesSpring loaded Ideal for applications where shock and vibration occur Compensates up to 4 (156) for mounting hole irregularities panel variations and gasket set

Part NumberSee table

Order latch and keeper separately

38 (150)

52plusmn08(208plusmn03)

Open

465plusmn08(183plusmn03)

Closed

24 (94)

15(58)33

(129)

39(152)

2 (09)

175(69)

21(81)13

(50)

37(144)

Keeper(shown engaged)

Riveted Spring Loaded

Padlockable Kick-Out Spring

38 (150)

53plusmn08(207plusmn03)

Open

46plusmn08(182plusmn03)

Closed

24 (94)

15(58 )33

(129)

39(152)

2(09)

175(69)

Keeper(shown engaged)

21(81)13

(50)

37(144)

49 (193)

175 (69)

2(09)

39(153)

95(38)

24 (94)

58plusmn08(227plusmn03)

Open

51plusmn08(202plusmn03)

Closed

24(94)44 (175)

38 (150)

Oslash

21 (81)13(50)

37 (144)

Keeper(shown engaged)

38 (150)

52plusmn08(208plusmn03)

Open

465plusmn08(183plusmn03)

Closed

24 (94)

15(58 )

175 (69)

15deg

14(53)

Kick-out spring lifts latch when open for clearance of keeper

Optionalkeeper plate

21(81)

13(50)

37 (144)

Internalkick-out

springshown

24(938)12

(47)

27(1063)

19 (750)

33 (130)(4 places)

Oslash

Paneledges

21(81)13

(50)

37(144)

Keeper

MaterialPart Number

Riveted Spring Loaded Padlockable Kick-Out Spring Keeper

Steel K3-1625-07 K3-1735-07 K3-2403-07 K3-1887-07 K3-0334-07Stainless Steel K3-1625-52 K3-1735-52 K3-2403-52 K3-1887-52 K3-0334-52

wwwsouthcocomK3

barnja
Rectangle
barnja
Rectangle

NELSONtrade TYPE LT SELF-REGULATING HEATER CABLE

SPECIFICATIONAPPLICATION INFORMATION

LT3-CB

LT5-CB

LT8-CB LT10-CB

LT23-CB

LT25-CB

LT28-CB LT210-CB

bull Optional Overjacket bull Standard Metal Braid

bull Stranded Plated Copper Conductors

bull Self-Regulating Conductive bull Bonded Inner Thermoplastic Jacket bull Outer Thermoplastic Elastomer Jacket

Description Nelson Type LT self-regulating heater

cable is a parallel circuit electric heater strip An irradiation cross-linked conductive polymer core material is extruded over the multi-stranded tin-plated 16-gauge copper bus wires The conductive core material increases or decreases its heat output in response

to temperature changes Two jackets provide extra dielectric strength moisture resistance and protection from impact and abrasion damage The inner thermoplastic jacket is extruded over and bonded to the core material A thermoplastic elastomer outer jacket is then extruded over the inner jacket

A stranded tinned copper metal braid is supplied on all heaters An optional overjacket (fluoropolymer or modified polyolefin) can be specified when the heater cable is to be installed in wet or corrosive environments

Principle of Operation The parallel bus wires apply voltage

along the entire length of the heater cable The conductive core provides an infinite number of parallel conductive paths permitting the cable to be cut to any length in the field with no dead or cold zones developing The heater cable derives its self-regulating characteristic from the inherent properties of the conductive core material As the core

material temperature increases the number of conductive paths in the core material decrease automatically decreasing the heat output As the temperature decreases the number of conductive paths increase causing the heat output to increase This occurs at every point along the length of the cable adjusting the power output to the varying conditions along the pipe

The self-regulating effect allows the cable to be overlapped without creating hot spots or burnout As the cable self-regulates its heat output it provides for the efficient use of electric power producing heat only when and where it is needed and also limiting the maximum sheath temperature

Application Nelsons Type LT self-regulating heater

cable is ideal for use in maintaining fluid flow under low ambient conditions Freeze protection and low watt density process temperature systems such as product pipelines fire protection process water dust suppression systems lube oil condensate return hot water and structure anti-icing are typical applications for this product

The base product is supplied with a tinned copper metal braid that may be used in both general applications and in dry non-corrosive hazardous (classified) areas It is also used to provide a conductive ground path when cable is installed on non-conductive surfaces such as plastic or painted pipe

Options (Delete -CB and add) -JT A tinned copper metal braid with a

modified polyolefin overjacket is available for use when the heater cable is exposed to aqueous solutions of inorganic chemicals (phosphate dilute acids chlorides bases and carbonites) It is also recommended where mechanical abuse is a problem

-J A tinned copper metal braid with a fluoropolymer overjacket is available for use when the heater is available for use when the heater cable is exposed to excessive moisture organic chemicals solvents etc in hazardous (classified) areas and ordinary areas

D1- Approved for use in Class I Division 1 Groups B C and D Class II Division 1 Groups E F and G Class III hazardous areas D1 heating cable requires the use of HASK series connection kits

RichardYount
Rectangle

NELSONtrade TYPE LT SPECIFICATIONAPPLICATION INFORMATION SELF-REGULATING HEATER CABLE

Performance and Rating Data

Catalog Number

Service Voltage

Maximum Length

Maximum Maintenance Temperature

Maximum Intermittent Exposure

T-Rating

LT3 120 325 150degF (65degC) 185degF (85degC) T6 LT23 240 650 150degF (65degC) 185degF (85degC) T6 LT5 120 270 150degF (65degC) 185degF (85degC) T6 LT25 240 540 150degF (65degC) 185degF (85degC) T6 LT8 120 210 150degF (65degC) 185degF (85degC) T5

LT28 240 420 150degF (65degC) 185degF (85degC) T5 LT10 120 180 150degF (65degC) 185degF (85degC) T5 LT210 240 360 150degF (65degC) 185degF (85degC) T5

Electrical equipment T-rating codes define the maximum surface temperature that equipment will reach It is used in hazardous (classified) area applications

Circuit Breaker Selection

Max Length (Feet) Vs Circuit Breaker Size

Start-Up 120 Volt 240 Volt

WattsFt Temp 15A 20A 30A 40A 15A 20A 30A 40A 3 50degF (10degC) 325 650 0degF (-18degC) 230 305 325 460 620 650 -20degF (-29degC) 205 275 325 410 550 650 5 50degF (10degC) 225 270 460 540 0degF (-18degC) 155 205 270 310 415 540 -20degF (-29degC) 135 180 270 275 370 540 8 50degF (10degC) 145 195 210 295 390 420 0degF (-18degC) 100 130 195 210 200 265 395 420 -20degF (-29degC) 90 115 175 210 175 235 350 420

10 50degF (10degC) 115 150 180 230 305 360 0degF (-18degC) 85 110 155 180 165 220 325 360 -20degF (-29degC) 75 100 145 180 150 195 290 360

NOTES 1 Circuit breakers are sized per national electrical codes

2 When using 240 volt product at 208 220 or 277 volts use the circuit adjustment factors shown in the Voltage Adjustment Table

3 When using 2 or more heater cables of different wattage ratings in parallel on a single circuit breaker use the 15A

column amperage of 15 amps divide it by the maximum footage to arrive at an ampsfoot figure for each cable You can then calculate circuit breaker sizes for these combination loads These ampsfoot factors include the 125 sizing factor

4 National electrical codes require ground-fault equipment protection for each branch circuit supplying electric

heating equipment Exceptions to this requirement can be found in the 2002 NEC 5 Heater cables with D1 optional construction require the use of ground fault interrupterground leakage device with

a trip setting no greater than 30mA

RichardYount
Rectangle

NELSONtrade TYPE LT SELF-REGULATING HEATER CABLE

SPECIFICATIONAPPLICATION INFORMATION

Power Output Rating

(-1) (10) (21) (32) (43) (54) (65)

TEMPERATURE DEGREES F (C) A LT3 B LT5 C LT8 D LT10 LT23 LT25 LT28 LT210

WATTS PER FOOT x 328 = WATTS PER METER PIPE TEMPERATURE degF CONVERSION TO degC = 59 (degF - 32)

RichardYount
Rectangle

NELSONtrade TYPE LT SELF-REGULATING HEATER CABLE

SPECIFICATIONAPPLICATION INFORMATION

Catalog Numbers Standard Feature Suffix

BASIC CATALOG NUMBERS -CB Tinned Copper Braid Voltage Watts Per Foot

Optional Features Suffix 3 5 8 10 120 VAC LT3 LT5 LT8 LT10

-J Tinned Copper Braid and Fluoropolymer Overjacket 240 VAC LT23 LT25 LT28 LT210 -JT Tinned Copper Braid and Modified Polyolefin Overjacket D1- Division 1 approved

Voltage Adjustment Use of Self-Regulating heater products at other than rated voltages require minor adjustments in power and maximum circuit lengths

ADJUSTMENT MULTIPLIER 208 VAC 220 VAC 277 VAC Absolute

Product Power Length Power Length Power Length Max Length LT23 76 93 85 96 127 107 650 ft LT25 79 93 87 96 124 107 540 ft LT28 84 93 90 96 119 108 420 ft

LT210 86 93 92 96 116 109 360 ft

Approvals FM CSA UL Ordinary Locations - Ordinary Locations - Ordinary Locations - (-CB -J or -JT options) (-CB -J or -JT options) (-CB -J or -JT options) Hazardous (Classified) Hazardous (Classified) Hazardous (Classified) Locations Locations Locations (-CB -J or -JT options) (-CB -J or -JT options) (-CB -J or -JT options) Class I Division 2 Class I Division 2 Class I Division 2 Groups B C D Groups B C D Groups A B C D Class II Division 2 Class II Division 2 Class II Division 2 Groups G Groups E F G Groups F G Class III Division 2 Class III Division 2 Class III Division 2 (-J option) (-J option) (-J option) Class I Zone 1 Class 1 Division 1 Class I Zone 1 and 2 Group IIC Groups B C D Group IIC (D1 option) Class II Division 1 (D1 option) Class I Division 1 Groups E F G Class I Division 1

Groups B C D Class I Zone 1 Groups B C D Group IIB + H2 Class II Division 1 Zone 1 Ex e II T6 (T5) Groups E F G Class III

Accessories bull Connection Kits for Power Connection Tee Splice Splices and End Seals (Nelson PLT and ALT Series) bull Thermostatic Controls (Nelson TA TH TE and HC Series) bull Junction Boxes Tapes and Warning Signs bull Custom Control Monitoring and Power Panels bull Division 1 Connection Kits for Power Connection Tee Splice Splice and End Connection (Nelson HASK Series) bull Zone 1 Connection Kits for Power Connection Tee Splice Splice and End Connection (Nelson Z1-PLT and Z1-ALT Series)

Nelson Heat Tracing Systems products are supplied with a limited warranty Complete Terms and Conditions may be found on Nelsons website at wwwnelsonheaterscom

NELSON HEAT TRACING SYSTEMS bull PO BOX 726 bull TULSA OK 74101 bull 918-627-5530 bull FAX 918-641-7336 bull wwwnelsonheaterscom 316-SA-001 copy 2006 Nelson Heat Tracing Systems October 2006

RichardYount
Rectangle

GFCI Personnel Protection DevicesGFCI Personnel Protection DevicesHospital Grade GFCI Receptacles mdash Back and Side Wired15 AMP 125V at Receptacle 20 AMP 125V Feed-ThroughDESCRIPTION CAT NO COLOR NEMA CONFIG

Basic Cat No Denotes Brown

Duplex Receptacle with LED Indicator Light 6598-HG I W GY R

20 AMP 125V at Receptacle and Feed-ThroughDESCRIPTION CAT NO COLOR NEMA CONFIG

Basic Cat No Denotes Brown

Duplex Receptacle with LED Indicator Light 6898-HG I W GY R

Commercial Grade GFCI Receptacles mdash Back and Side Wired15 AMP 125V at Receptacle 20 AMP 125V Feed-Through

DESCRIPTION CAT NO COLOR NEMA CONFIGBasic Cat No Denotes Brown

No Indicator Light 6599 I W GY E A

Duplex Receptacle with LED Indicator Light 6598 I W

With 41frasl2 Leads 6599-L I W

Buttons match face color 6599-A I W A

20 AMP 125V at Receptacle and Feed-ThroughDESCRIPTION CAT NO COLOR NEMA CONFIG

Basic Cat No Denotes Brown

No Indicator Light 6899 I W GY

Duplex Receptacle with LED 6898 I WIndicator Light

Buttons match face color 6899-A I W A

Switch-Rated GFCI - Back and Side Wired 20 AMP 125V Switch-RatedSwitch Rating 15 HP 120VDESCRIPTION CAT NO COLOR

Basic Cat No Denotes Brown

Blank Face GFCI No Indicator Light 6490 I W E

Combination Switch GFCI Outlet mdash Side WiredSwitch 1000W 125V AC Outlet 15 AMP 125V Feed-Through 20AMP 125VDESCRIPTION CAT NO COLOR

Basic Cat No Denotes Brown

Single-Pole Switch amp GFCI Protected Outlet 5299 I W

All devices are UL Listed Also CSA Certified except where indicated by

6599-W

5299-W

SPECIFICATIONS amp FEATURESReceptaclesbull Trip threshold meets or exceeds UL

requirements for tripping timebull Impact-resistant thermoplastic cover and bodybull Silver alloy contactsbull Compatible with all Decora devices supplied

with Decora wallplate available in selectedDecora colors

bull Terminals accept up to No12 solid or stranded wire

Combination SwitchGFCIbull Ideal for kitchens bathrooms modular kitchen

units bathroom cabinet fixtures lamp cabinetfixtures and applications where combinationdevices are used

TESTING amp CODE COMPLIANCEbull UL Standard 943 Class A (GFCI) and 498

(receptacles)bull UL Listed (File 48380)bull Meets ANSI C73 NEMA WD-1 require-

ments for duplex receptaclesbull CSA Certified (LR-57811)bull Backed by a Limited Two-Year Warranty

COLORBasic Cat Nos shown above denote Brown color Forother color selections add the suffix to catalog numberas follows Ivory (-I) White (-W) Gray (-GY) Red (-R)Black (-E) Almond (-A)

MATERIAL CHARACTERISTICSFlammability Rated V2Operating Temperature -30degF (-35degC) to 151degF (66degC)

421

(10

69

mm

)

170 (432 mm)

130 (330 mm)

113

(286 mm)143

(362 mm)

270

(68

6 m

m)

COMMERCIAL GRADE GFCI RECEPTACLECat No 6599

RESET

TEST

270

(68

5 m

m)

112 (317 mm)

153 (388 mm)

COMBINATION SWITCH GFCI OUTLETCat No 5299

5-15RG

W

5-15RG

W

5-20RG

W

5-20RG

W

F1 To learn more about Levitonrsquos outstanding offering of devices visit our Website at wwwlevitoncom Building a Connected World

RussellHenry
Rectangle

RigidIMC Conduit FittingsTampB Catalog Number

H100-TBUPC Number 78621089863Status ActiveDescription

1 in Zinc Hub Connector with thermoplastic insulating throat sealing ring-Nitrile (BUNA-N) For use with RigidIMC ConduitApplication

Suitable for hazardous locations use in Class I Di-

vision 2 Class II Division 1amp2 Class III Division 1

amp 2 per NEC 501-4(b) 502-4 (a) and 503-3 (a)

Suitable for hazardous locations use in Class II

Groups E F G amp Class III locations per CEC 18-

202 18-252 18-302 18-352

General

Trade Size (inches) 1

Material Zinc

Dimension Information

Dimension A (inches) 2

Dimension B (inches) 1 1316

Dimension C (inches) 1 116

Dimension D (inches) 14

Dimension E (inches) 1

Specifications

3dmodel Available on Website

Packaging

TampB Inner Pack 5

Package in Units 25

TampB Sold in UOM Each

TampB Weight Per UOM 39 lbs per 100

Application Support

Spacing Chart Available on Website

Certifications

RoHS Compliance Yes

Certifications

File Nbr

E 23018

For further technical assistance please contact us

Thomas amp Betts - USA8155 TampB BlvdMemphis TN 38125wwwtnbcom

TampB Technical SupportMS 3B-508155 TampB BlvdMemphis TN 38125

Hours 7AM - 6PM CDTMonday-FridayPhone (888) 862-3289Fax (901) 252-1321Emailtechsupporttnbcom

Skyline Controller - Headless Cut Sheet - Revised 073015 Page 1 of 2

Skyline Controller - Headless

The Skyline Controller consists of an IP addressable NTICP compliant Controller The Skyline Controller is equipped with

all the necessary equipment to run an NTCIP compliant Variable Message Signs of virtually any type or configuration The

Controller is also equipped with other essential features required by various industry standards and DOTs alike

The Skyline Controller is structured around an environmentally hardened Linux-based controller which is fully NTCIP

compliant The Controller also has the following features

NTCIP is natively supported (Protocol converter or translator devices are not required)

Contains memory for storing Changeable amp Permanent messages Graphics Fonts and other necessary files for

controller operation

Contains DMS-specific control firmware (embedded software) that monitors internalexternal sensors (internal temp

ambient temp humidity power supplies battery voltage etc) displaypixel status amp errors communication inputs and

controls the sign display and environmentals as directed by external NTCIP compliant control software

Utilization of a powerful Linux based Central Processing Unit

An Integrated terminal connection

Two (2) NTCIP-compliant RS232 communication ports

One (1) NTCIP-compliant Ethernet port with RJ45 connector

Compatible with an external Hayes-compatible modem or other communications equipment

Integrate Hardware watchdog circuit that provides automatic reset of controller and communications devices

Operating temp range of -40deg to 74deg C (-40deg to 165deg F) and meets applicable NEMA TS2 and TS4 Standards

The user interface is provided via laptop computer to perform the following functions that include

Navigating the controllerrsquos menu subsystem

Displaypixel diagnostics

Activation of messages stored in memory (Permanent amp Changeable)

Configuring communications port settings and NTCIP options

lsquoPowerrsquo Switch and Indicator used to switch main power on to the controller

lsquoLocalRemotersquo Selection used to place the controller in ldquolocal mode

Reset functionality used to restart the controller andor sign(s)

debode
Text Box

Skyline Controller - Headless Cut Sheet - Revised 073015 Page 2 of 2

The Skyline Controllerrsquos NTCIP Remote Interface Ethernet port utilizes a 10100 Ethernet RJ45 Jack that supports the

UDP network protocol In addition the Controller also contains an NTCIP Local Interface connection that is operated

via a laptop computer Some additional functionality that this interface provides are

An Integrated terminal connection

Remote firmware updates

Compliance with the various industry standards listed here

NTCIP o 1101 - Simple Transportation Management Framework (STMF)

o 1102 - Octet Encoding Rules (OER) Base Protocol

o 1103 - Transportation Management Protocols

o 1201 - Global Object (GO) Definitions

o 1203 - Object Definitions for Dynamic Message Signs

o 2001 - Class B Profile

o 2104 - Ethernet Subnetwork Profile

o 2201 - Transportation Transport Profile

o 2202 - Internet (TCPIP and UDPIP) Transport Profile

o 2301 - Simple Transportation Management Framework (STMF) Application Profile

Conformance Level 1

NEMA TS2 ndash where applicable

o Section 2 ndash Environmental Requirements

NEMA TS4 ndash where applicable

o Section 2 ndash Environmental Requirements

o Section 4 ndash Controller To Sign Interface

o Section 8 ndash Electronics and Electrical

o Section 9 ndash Performance Monitoring

o Section 10 ndash Power Requirements

UL48 ndash Standard for Electric Signs

UL50 ndash Standard for Enclosures for Electrical Equipment

IPC-CC-830 ndash For Silicon Conformal Coating

IPC-A-610C Class 2 Acceptability of Electronic Assemblies

ANSIIPC-7711 Rework of Electronic Assemblies

ANSIIPC-7721 Rework and Modification of Printed Boards and Electronic Assemblies

TThhee ZZoonneeBBaarrrriieerr SSeerriieess is a uniquelymodular data and signal line protectionsystem for 24V 4-20mA current loopand Industrial Ethernet applications Byproviding an effective barrier betweenuncontrolled transient environments andyour valuable electronic systems theZoneBarrier Series protects you fromcostly system down time and equipmentfailure

TThhee ssoopphhiissttiiccaatteedd hhyybbrriidd cciirrccuuiittrryyemployed by the ZoneBarrier Seriesprotects your equipment withoutimpeding normal operation ZoneBarrierprotection components comprise acombination of high energy GasDischarge Tubes with ultra fast diodesand Silicon Avalanche Diodes Thiscombination of high quality surgeprotection components gives theZoneBarrier Series its characteristic lowlet-through voltage and high 10kA surgecurrent capacity which provides excellentprotection ZoneBarrier devices haveRJ45 terminal strip or pluggableterminal strip connectors

DDeessiiggnneedd ffoorr mmuullttii--lloooopp oorr ssiinnggllee ccoonnttrroolllloooopp aapppplliiccaattiioonnss the ZoneBarrier Seriesoffers a flexible surge protection solutionthat is capable of growing with yourrequirements A ZoneBarrier module canbe used as a stand-alone device or as abuilding block in a surge protectionsolution as simple or as complex as yourrequirements now and in the future

OOnnee ssiimmppllee mmaannuuaall ooppeerraattiioonn clampsmodules securely onto DIN rail an actionthat also automatically provides theessential high-integrity groundconnection Standard lsquoTop-hatrsquo (T-section)DIN rail is generally suitable for mountingZoneBarrier Series modules Where anumber of ZoneBarrier Series modulesare mounted on one rail any that areincorrectly mounted (and therefore notsecurely grounded) are very obviousand can easily be remountedcorrectly The ZoneBarrierSeries also has twomounting feet ateither end of theu n i t

enabling mounting to a flat surface suchas a cabinet wall

ZZoonneeBBaarrrriieerr ddaattaa aanndd ssiiggnnaall ddeevviicceess aarreetteesstteedd ttoo IIEECC 6611000000--44--55 and CCITT K17Industrial Ethernet compatible versionsare also UL Certified Cat5 and UL 497BListed ZoneBarriers come complete witha full 10 year product warranty

AAddddiittiioonnaall pprrootteeccttiioonn should be providedfor other systems which may be inter-connected eg power feeds telephonewiring etc other units are available forthis purpose

Data Protection

Protects sensitive IO ports against induced surgesand transients

ZoneBarrier

FFoorr 2244VV 44--2200mmAA ccuurrrreenntt lloooopp aapppplliiccaattiioonnss

IInndduussttrriiaall EEtthheerrnneett ccoommppaattiibbllee vveerrssiioonnssUULL CCeerrttiiffiieedd CCaatt55

TThhrreeee ssttaaggee pprrootteeccttiioonn iinncclluuddiinngg GGaass DDiisscchhaarrggee TTuubbee aanndd SSiilliiccoonn AAvvaallaanncchhee DDiiooddee tteecchhnnoollooggyy

TTeesstteedd ttoo IIEECC 6611000000--44--55 aanndd CCCCIITTTT KK1177

1100 yyeeaarr pprroodduucctt wwaarrrraannttyy

CCoouunnttrryy SSttaannddaarrddAAuutthhoorriittyy AApppprroovveedd ffoorr PPrroodduucctt

United States amp UL 497B Listed Networks 24540Canada UL Certified TIAEIA 568-A Cat5

SSppeecciiffiiccaattiioonn

903-1

08 R

ev A

06

08

06

All figures typical at 77degF (25degC) unless otherwise stated

MMaaxxiimmuumm llooaadd ccuurrrreenntt05 Amps

MMaaxxiimmuumm ssuurrggee ccuurrrreenntt4-20mA versions 10kA100Base-T versions8kA (1kA per line)

MMaaxxiimmuumm lleeaakkaaggee ccuurrrreenntt5microA at working voltage (4-20mA versions)

MMaaxxiimmuumm iinn lliinnee rreessiissttaanncceelt 5 ohms

BBaannddwwiiddtthh4-20mA versions 05 MHz100Base-T versions155 MHz

AAmmbbiieenntt tteemmppeerraattuurree lliimmiittssndash40degF to +185degF (working)ndash40degC to +85degC (working)

HHuummiiddiittyy95 RH (non-condensing)

CCaassiinnggMolded plastic

WWeeiigghhtt28oz (008Kg)

DDiimmeennssiioonnssSee figure 1

EEMMCC ccoommpplliiaanncceeBS EN 60950 1992BS EN 61000-6-2 1999

IInnssttaallllaattiioonn

All ZoneBarrier modules are installed in-lineand are identified with ldquoProtectedrdquo andldquoUnprotectedrdquo for fail-safe installation

DDIINN rraaiill mmoouunnttiinngg ((ffiigguurree 22))ZoneBarrier modules can be mounted on anystandard T-section DIN rail or on the optional19rdquo DIN rail assembly To attach theZoneBarrier module to the DIN rail simplylocate the DIN rail foot of the module over onedge of the DIN rail and then securely pushthe ZoneBarrier onto the DIN rail Note theDIN rail must be properly grounded

SSttaanndd--aalloonnee iinnssttaallllaattiioonn ((ffiigguurree 33))To install a ZoneBarrier module as a stand-alone protector attach an ground lead to thesupplied ring terminal and secure this withthe self tapping screw provided to the baseof the unit Using screws (or bolts) mount themodule on any flat surface

TToo oorrddeerr ssppeecciiffyy -- Model number as per specification tableabove

MMoouunnttiinngg ooppttiioonnss

2211660055 5rdquo DIN rail for up to 4 ZoneBarriers

2211664499 175rdquo DIN rail for up to 16 ZoneBarriers

2244550000 19rdquo DIN rail (with mounting brackets) for up to 32 ZoneBarriers

Note In accordance with our policy of continuousimprovement we reserve the right to change the productrsquosspecification without notice

FFiigguurree 22 DIN rail installation FFiigguurree 33 Stand alone installation

FFiigguurree 11 Dimensions

AApppprroovvaallss

MMooddeell TTyyppee LLiinneess WWoorrkkiinngg LLiimmiittiinngg MMaaxxiimmuumm CCoonnnneeccttoorrssvvoollttaaggee vvoollttaaggee ccoonnttiinnuuoouuss

ooppeerraattiinnggvvoollttaaggee

((VV)) ((VV)) ((VV))

24536 4-20mA 4 plus shield 24 30 30 Terminal strip24539 4-20mA 2 plus shield 24 30 30 Pluggable terminal strip24542 4-20mA 6 24 30 30 Pluggable terminal strip24547 4-20mA 4 plus 2 shields 24 30 30 Pluggable terminal strip24540 100Base-T 8 5 10 NA RJ4524550 100Base-T 2 x 4 5 10 NA 2 x RJ4524551 100Base-T 8 5 10 NA RJ45 110 Block

Suitable for Cat5 (8 wire) applications 2KV 1250 1kA 820

AAttllaannttiicc SScciieennttiiffiicc CCoorrppoorraattiioonn4300 Fortune Place Suite A W Melbourne FL 32904 USATel +1 800-544-4737 +1 321-725-8000 Fax +1 321-727-0736E-mail salesatlanticscientificcom wwwascsurgecom

AA mmeemmbbeerr ooff tthhee MMTTLL IInnssttrruummeennttss GGrroouupp ppllcc

casstr
Rectangle

wwwantairacom

Antaira Technologies - Toll-Free (877) 229-3665 - Phone (714) 671-9000 - FAX (714) 671-9944 - e-Mail infoantairacom - Website httpwwwantairacom

140

94

127

30

65

58

268

47

16

116

6

16

385

50 52

Lanolinx LNX-500A800A58-Port 10100BaseTX Slim Industrial Switch

wwwantairacom

Toll-Free (877) 229-3665Phone (714) 671-9000FAX (714) 671-9944

e-Mail infoantairacomWebsite httpwwwantairacom

Reverse Polarity Protection Present

Overload Current Protection Present

Mechanical Casing IP30 Metal Case Dimension (W x H x D) 30 x 140 x 95 mm (118 x 551 x 374 in) Installation DIN-RailWall Mountable

Weight Unit Weight 1 lbs Shipping Weight 15 lbs

Operation Temperature Standard -10deg C to 70deg C (14deg F to 158deg F) Wide Operating Temperature -40deg to 80deg C (-40deg to 176deg F)

Operation Humidity 5 to 95 (Non-condensing)

Storage Temperature -40deg C to 85deg C

EMI FCC Class A CE EN6100-4-2EN6100-4-3EN6100-4-4EN6100-4-5EN6100-4-6 EN6100-4-8EN6100-4-11EN6100-4-12EN6100-6-2EN6100-6-4

Safety ULcUL Class I Division 2 CE EN60950-1

Stability Testing Shock IEC60068-2-27 Free Fall IEC60068-2-32 Vibration IEC60068-2-6

Warranty 5-Year Warranty

LNX-500A 5-Port 10100BaseTX Slim Industrial Ethernet SwitchLNX-500A-T 5-Port 10100BaseTX Slim Industrial Ethernet Switch Wide Operating TemperatureLNX-800A 8-Port 10100BaseTX Slim Industrial Ethernet SwitchLNX-800A-T 8-Port 10100BaseTX Slim Industrial Ethernet Switch Wide Operating Temperature

DR-4524 45W 24VDC Industrial DIN Rail Power SupplyDR-75-24 75W 24VDC Industrial DIN Rail Power SupplyDR-120-24 120W 24VDC Industrial DIN Rail Power Supply

Standard IEEE 8023 10BaseT Ethernet IEEE 8023u 100BaseTX Fast Ethernet IEEE 8023x Flow Control and Back-Pressure

Protocol CSMACD

Switch Architecture Store and Forward

Transfer Rate 14880pps for Ethernet Port 148800pps for Fast Ethernet Port

MAC Address 2K MAC Address Table

Memory Buffer LNX-500A 384 Kbits LNX-800A 448 Kbits

LED Unit Power 1 Power 2 Fault Port LinkActivity Full-DuplexCollision

Connector LNX-500A 5 x 10100TX RJ-45 with Auto MDIMDI-X Function LNX-800A 8 x 10100TX RJ-45 with Auto MDIMDI-X Function

Network Cable 10BaseT 2-pair UTPSTP Cat 3 4 5 cable EIATIA-568 100-ohm (100m) 100BaseTX 2-pair UTPSTP Cat 5 cable EIATIA-568 100-ohm (100m)

Back-Plane LNX-500A 10 Gbps LNX-800A 16 Gbps

Packet Throughput Ability LNX-500A 149Mpps 64bytes LNX-800A 238Mpps 64bytes

Power Supply DC 12 ~ 48V Redundant Power with Polarity Reverse Protect Function and Removable Terminal Block

Power Consumption LNX-500A 293 Watts LNX-800A 471 Watts

technical datasheet

wwwmtl-instcom enquirymtl-instcom

are highly reliable dual-redundant varistor networks ensuring your site is never unprotected Fully automatic in operation ZoneDefender PRO reacts immediately clamping voltage surges without causing undue leakage losses under normal operation No operator intervention is required ZoneDefender PRO resets automatically and is maintenance free

Suitable for all AC power applications ZoneDefender PRO devices provide protection for AC power supplies with no restriction to the amount of load current

Thermal fusing is incorporated into each ZoneDefender PRO as an additional safety feature Short circuit protection with 200kA AIC rating is also supplied as standard for added peace of mind

ZoneDefender PRO offers an LED status indication allowing each varistor network to be continually monitored and indicated by LEDs on the front panel of the device In addition remote monitoring is enabled by the unitrsquos remote indication contacts

Installation is simple - the ZoneDefender PRO devices can be easily surface or nipple mounted

The ZoneDefender PRO Series is UL 1449 3rd Edition Listed and boasts an unrivaled 10 year lsquono questions askedrsquo manufacturers product warranty ZoneDefender PRO devices also exceed the requirements of ANSIIEEE C6245 and ANSIIEEE C6241

The ZoneDefender PRO Series is a versatile high performance surge protector designed for use in a wide variety of industrial institutional and commercial applications The ZoneDefender PRO is the most compact powerful feature-rich surge protector on the market today State-of-the-art circuitry protects equipment from high frequency noise as well as from damaging electrical transients and high-energy disturbances In addition the ZoneDefender PRO Series offers cost-effective high capacity protection along with application versatility features which make the Series the ultimate surge protection solution

ZoneDefender PRO units provide protection between Line to Neutral Line to Ground Line to Line and Neutral to Ground Utilizing Metal Oxide Varistor (MOV) technology the ZoneDefender PROrsquos protection circuits

ZoneDefender Pro SeriesThe most compact powerful feature-rich AC surge protector available

bull 80kA100kAamp120kAsurge-currentratingperphase

bull Includeshigh-performanceEMIRFIfiltering

bull LEDstatusindicationviasolidstatediagnosticsplusremoteindicationcontacts

bull Built-inaudiblealarm

bull Thermalandshortcircuitfusing

bull Shortcircuitcurrentrating200kAIC

bull UL14493rdEditionListed

bull 10yearproductwarranty

901-104RevB160811

EUROPE (EMEA) +44 (0)1582 723633 THE AMERICAS +1 800 835 7075 ASIA-PACIFIC +65 6 487 7887

enquirymtl-instcom csinfomtl-instcom salesmtlsingcomsg 901-104 RevB 160811

The given data is only intended as a product description and should not be regarded as a legal warranty of properties or guarantee In the interest of further technical developments we reserve the right to make design changes

SPECIFICATIONMaximum surge current (Imax)

80kA 100kA amp 120kA (820micros)Maximum continuous operating voltage

120240 versions - 140Vac270VacLines protected AC

L-N L-G L-L N-GDuty cycle performance (820micros)

Rated 1 impulse10000A gt6500 Impulses100A infinite

Long duration current pulse (101000micros) capability

3600A (tested)Frequency range

47Hz to 63HzAmbient temperature limits

ndash40degF to +185degF workingndash40degC to +85degC working

Humidity95 RH (non-condensing)

Audible Alarm90dB

EMIRFI Attenuation-75dB maximum 100kHz to 100MHz

Weight55 lbs (25 kg ) - Split Phase35 lbs (16 kg) - Single phase

DimensionsSee Figure 1 and Figure 2

SCCR RatingSuitable for use on a circuit capable of delivering not more than 200000 rms symmetrical Amperes 480V max

EMC complianceBS EN 60950 1992BS EN 61000-6-2 1999

Ratings in compliance with IEC 61643-1Imax = 80kA 100kA amp 120kAIimp = 5kA (10350)All current results are per phase

EnclosureNEMA 1 2 33R4 4X 12 and 13 (IP66)

Terminals10 AWG (5mm2)

MountingSurface mount by 021rdquo (5mm) diameter holes

Remote contactsForm C (NC NO C) 60W DC 120VA AC 3A max

Indication

Green LED onRed LED off Power protection in all

modes all phases

Green LED offRed LED on

Protection fault (remote indication alarm via contacts amp audible alarm)

Green LED onRed LED on Neutralground fault (voltage

potential)

DIMENSIONSFigure 1 Split phase dimensions

Figure 2 Single phase dimensions

Model Workingvoltage

UL1449 VPR3rd Edition

Limiting voltageUp

Ringwave200A Phase types

3kA 10kA (In) 80kA versions (V) (V) (V) (V) (kV) (V)ZD16700 120 600 580 800 08 60 Single phase 2-wireZD16701 120240 600 580 800 08 60 Split phase 3-wireZD16709 240 1200 890 1200 12 75 Single phase 2-wire TTZD16900 120TT 6001200 580890 8001300 0813 6075 Single phase 2-wire TTZD16901 120240TT 6001200 580890 8001300 0813 6075 Split phase 3-wire TT100kA versionsZD16730 120 600 580 800 08 60 Single phase 2-wireZD16731 120240 600 580 800 08 60 Split phase 3-wireZD16739 240 1200 890 1200 12 75 Single phase 2-wire TTZD16930 120TT 6001200 580890 8001300 0813 6075 Single phase 2-wire TTZD16931 120240TT 6001200 580890 8001300 0813 6075 Split phase 3-wire TT120kA versionsZD16740 120 600 580 800 08 60 Single phase 2-wireZD16741 120240 600 580 800 08 60 Split phase 3-wireZD16749 240 1200 890 1200 12 75 Single phase 2-wire TTZD16940 120TT 6001200 580890 8001300 0813 6075 Single phase 2-wire TTZD16941 120240TT 6001200 580890 8001300 0813 6075 Split phase 3-wire TT

TO ORDER SPECIFY

APPROVALSCountry StandardAuthority Approved for Product

United StatesCanada

UL 1449 3rd Edition Listed AC power product ZD16700 ZD16701 ZD16709 ZD16900 ZD16901 ZD16730 ZD16731 ZD16739 ZD16930 ZD16931 ZD16740 ZD16741 ZD16749 ZD16940 ZD16941

randybobo
Rectangle

Notes1 Safety approvals cover frequency 47-63 Hz2 At low temperature and low line voltage start uptime will increase

AC-DC

Specification

100 Watts

bull -40 ordmC to +75 ordmC Operation

bull 100 W - Baseplate Cooled

bull High Efficiency Resonant Topology

bull Remote Sense

bull 5V Standby Output

bull Remote OnOff amp Power OK Signal

bull 3 Year Warranty

ECC100 Series

InputInput Voltage bull 85-264 VAC (120-370 VDC) derate output

power lt90 VAC by 10Input Frequency bull 47-400 Hz (See note 1)Input Current bull 14 A typical at 115 VAC full load

08 A typical at 230 VAC full loadInrush Current bull 40 A max at 230 VAC 25 ordmC cold startPower Factor bull EN61000-3-2 class AEarth Leakage Current bull 300 microA at 264 VAC60 Hz max

0511 mA 115230 VAC at 400 Hz typInput Protection bull Internal T50 A250 V fuse in line

and neutral

OutputOutput Voltage bull 12-48 VDC (see tables)Output Voltage Trim bull plusmn5Initial Set Accuracy bull plusmn1 V1 plusmn3 V2Minimum Load bull No minimum load requiredStart Up Delay bull Typically 1 s (see note 2)Start Up Rise Time bull 50 ms typicalHold Up Time bull 16 ms min at 115 VACDrift bull plusmn02 after 20 min warm upLine Regulation bull plusmn05 maxLoad Regulation bull plusmn1 V1 plusmn5 V2 maxOverUndershoot bull 5 typicalTransient Response bull 4 max deviation recovery to within

1 in 500 micros for a 50-75-50 loadchange

Ripple amp Noise bull 1 pk-pk V1 V2 2 20 MHz bandwidthOvervoltage Protection bull 115-140 Vnom recycle input to resetOverload Protection bull 110-150 V1 onlyShort Circuit Protection bull Continuous trip and restart (Hiccup mode)Temperature bull 005˚CCoefficientRemote Sense bull Compensates for 05 V total voltage dropRemote OnOff bull Uncommitted isolated optocoupler diode

powered diode inhibits V1

xppowercom

GeneralEfficiency bull 88 typicalIsolation bull 4000 VAC Input to Output

1500 VAC Input to Ground500 VDC Output to Ground

Switching Frequency bull 65 kHz typicalSignals bull Power OK - open collector

Remote OnOff 5 V StandbyMTBF bull 220 kHrs to MIL-HDBK-217F at 25 ordmC GB

EnvironmentalOperating Temperature bull -40 ˚C to +75 ˚C ambient Baseplate must

be maintained le+85 ordmC see longformdatasheet for further details

Cooling bull Baseplate conduction coolingOperating Humidity bull 95 RH non-condensingStorage Temperature bull -40 ˚C to +85 ˚COperating Altitude bull 3000 mShock bull 30 g pk half sine 6 axesVibration bull 2 g rms 5 Hz to 500 kHz 3 axes

EMC amp SafetyLow Voltage PSU EMC bull EN61204-3 high severity level as belowEmissions bull EN55022 level B conducted

EN55022 level A radiatedHarmonic Currents bull EN61000-3-2 class AVoltage Flicker bull EN61000-3-3Radiated Immunity bull EN61000-4-3 level 3 Perf Criteria AEFTBurst bull EN61000-4-4 level 3 Perf Criteria ASurge bull EN61000-4-5 installation class 3

Perf Criteria A installation class 4Perf Criteria A with optional filter board

Conducted Immunity bull EN61000-4-6 level 3 Perf Criteria ADips amp Interruptions bull EN61000-4-11 30 10 ms 60 100 ms

100 5000 ms Perf Criteria A B BSafety Approvals bull IEC60950-1 CB report CSA 222 No

60950-1 UL60950-1 TUV EN60950-1Equipment Protection bull Class IClass

06-May-09

AC-DC

025 FastonGround tab

2 x 020(508)

230 (5842)

2 x 460 (11684)

500 (1270)

155(394)

2 x 023(58)

J11

2

3 x 020(508)

040(102)

2 x 370(9398)

5 x M3 clearance holes

410(1041)

330(838)

Voltage Adj

Mounting surfacemarked with ldquoArdquo

J2

J3

1

12

10 9

8

ECC100Models and Ratings

Input Connector J1Molex PN 09-65-2038

1 Line2 Neutral

Mechanical Details

Notes1 All dimensions in inches (mm)2 Tolerance xx = plusmn002 (050) xxx = plusmn001 (025)

3 Weight 12 lbs (550g)

J1 mates with Molex housingPN 09-50-1031

Output Connector J2Molex PN 09-65-2088

Pin Single Output1 +V12 +V13 +V14 +V15 RTN6 RTN7 RTN8 RTN

J2 mates with Molex housing PN09-50-1081 and both with Molexseries 5194 crimp terminals

Signal Connector J3Molex PN B10B-PHDSS

1 +5 V Standby2 Logic GND3 Logic GND4 Power OK5 Inhibit Hi6 Inhibit Lo7 +Sense8 -Sense9 +Vout10 -Vout

J3 mates with JST housing PNPHDR-10VS and withJST SPHD-001T-P05 crimp terminals

Output Power Output Voltage V1 MaxOutput Current V1 Standby Supply V2 Model Number

100 W 120 VDC 81 A 50 V05 A ECC100US12

100 W 150 VDC 65 A 50 V05 A ECC100US15

100 W 240 VDC 41 A 50 V05 A ECC100US24

100 W 280 VDC 35 A 50 V05 A ECC100US28

100 W 480 VDC 20 A 50 V05 A ECC100US48

debode
Highlight

1

HLMP-EGxx HLMP-EHxx HLMP-ELxxNew T-1frac34 (5mm) Extra High Brightness AlInGaP LED Lamps

Data Sheet

Features

Viewing angle 15deg 23deg 30deg

High luminous output

Colors 590nm Amber 615nm Red Orange 626nm Red

Package options

With or without lead standoff

Superior resistance to moisture

Untinted for 15deg 23deg and 30deg lamps

Applications

Traffic management- Traffic signals- Pedestrian signals- Work zone warning lights- Variable message signs

Solar Power signs

Commercial outdoor advertising- Signs- Marquees

Description

These Precision Optical Performance AlInGaP LEDs provide superior light output for excellent readability in sunlight and are extremely reliable AlInGaP LED tech-nology provides extremely stable light output over long periods of time Precision Optical Performance lamps utilize the aluminum indium gallium phosphide (AlInGaP) technology

These LED lamps are untinted T-1frac34 packages incorpo-rating second generation optics producing well defined spatial radiation patterns at specific viewing cone angles

These lamps are made with an advanced optical grade epoxy offering superior high temperature and high moisture resistance performance in outdoor signal and sign application The maximum LED junction tempera-ture limit of +130degC enables high temperature operation in bright sunlight conditions The epoxy contains both uv-a and uv-b inhibitors to reduce the effects of long term exposure to direct sunlight

Benefits

Superior performance for outdoor environments

Suitable for auto-insertion onto PC board

2

Package Dimension

A Non-standoff B Standoff

Viewing Angle d

15deg 1239plusmn025(0476plusmn0010)

23deg amp 30deg 1196plusmn025(0459plusmn0010)

Notes1 All dimensions are in millimeters (inches) 2 Leads are mild steel with tin plating3 The epoxy meniscus is 121mm max4 For Identification of polarity after the

leads are trimmed off please refer to the illustration below

CATHODE ANODE

114 plusmn 020(0045 plusmn 0008)

580 plusmn 020(0228 plusmn 0008)

3160(1244) MIN

070 (0028)MAX

100(0039)

MIN

871 plusmn 020(0343 plusmn 0008)

254 plusmn 038(0100 plusmn 0015)

050 plusmn 010(0020 plusmn 0004) SQ TYP

CATHODELEAD

235 (0093)MAX

CATHODEFLAT

114 plusmn 020(0045 plusmn 0008)

580 plusmn 020(0228 plusmn 0008)

3160(1244) MIN

070 (0028)MAX

100(0039)

MIN

871 plusmn 020(0343 plusmn 0008)

254 plusmn 038(0100 plusmn 0015)

050 plusmn 010(0020 plusmn 0004) SQ TYP

CATHODELEAD

CATHODEFLAT

d

150 plusmn 015(0059 plusmn 0006)

500 plusmn 020(0197 plusmn 0008)

500 plusmn 020(0197 plusmn 0008)

3

Part Numbering System

Note Please refer to AB 5337 for complete information on part numbering system

Device Selection Guide

Typical viewingAngle 2θ12 (Deg) [4]

Color and DominantWavelength (nm) Typ [3]

Lamps without Standoff on leads(Package drawing A)

Lamps with Standoff on leads (Package drawing B)

Luminous Intensity Iv (mcd) [125] at 20 mA

Min Max

15deg Amber 590 HLMP-EL1A-Z1KDD HLMP-EL1B-Z1KDD 12000 21000

HLMP-EL1A-Z1LDD HLMP-EL1B-Z1LDD 12000 21000

Red 626 HLMP-EG1A-Z10DD HLMP-EG1B-Z10DD 12000 21000

Red Orange 615 HLMP-EH1A-Z10DD HLMP-EH1B-Z10DD 12000 21000

23deg Amber 590 HLMP-EL2A-XYKDD HLMP-EL2B-XYKDD 7200 12000

HLMP-EL2A-XYLDD HLMP-EL2B-XYLDD 7200 12000

Red 626 HLMP-EG2A-XY0DD HLMP-EG2B-XY0DD 7200 12000

Red Orange 615 HLMP-EH2A-XY0DD HLMP-EH2B-XY0DD 7200 12000

30deg Amber 590 HLMP-EL3A-VWKDD HLMP-EL3B-VWKDD 4200 7200

HLMP-EL3A-VWLDD HLMP-EL3B-VWLDD 4200 7200

HLMP-EL3A-WXKDD HLMP-EL3B-WXKDD 5500 9300

HLMP-EL3A-WXLDD HLMP-EL3B-WXLDD 5500 9300

Red 626 HLMP-EG3A-VW0DD HLMP-EG3B-VW0DD 4200 7200

HLMP-EG3A-WX0DD HLMP-EG3B-WX0DD 5500 9300

Red Orange 615 HLMP-EH3A-WX0DD HLMP-EH3B-WX0DD 5500 9300Notes1 The luminous intensity is measured on the mechanical axis of the lamp package and it is tested with pulsing condition2 The optical axis is closely aligned with the package mechanical axis3 Dominant wavelength λd is derived from the CIE Chromaticity Diagram and represents the color of the lamp4 θfrac12 is the off-axis angle where the luminous intensity is half the on-axis intensity 5 Tolerance for each bin limit is plusmn 15

HLMP ndash E x xx - x x x xx

Mechanical OptionsDD Ammo Pack

Color Bin Selections0 Full color distributionK Color Bin 2 amp 4L Color Bin 4 amp 6

Maximum Intensity BinRefer to Device Selection Guide

Minimum Intensity Bin

Viewing Angle and Lead Standoffs1A 15deg without lead standoff1B 15deg with lead standoff2A 23deg without lead standoff2B 23deg with lead standoff3A 30deg without lead standoff3B 30deg with lead standoff

ColorG Red 626nmL Amber 590nmH Red Orange 615nm

Refer to Device Selection Guide

4

Electrical Optical Characteristics

TJ = 25degC

Parameter Symbol Min Typ Max Units Test Conditions

Forward Voltage Amber Red Red Orange VF 18 21 24 V

IF = 20 mA

Reverse Voltage VR 5 V IR = 100 μA

Dominant Wavelength [1]

Amber Red Red Orange

d584561806120

590062606150

594563006190

nm IF = 20 mA

Peak Wavelength Amber Red Red Orange

PEAK594634621

nm Peak of Wavelength of Spectral Distribution at IF = 20 mA

Spectral Halfwidth Amber Red Red Orange

∆12131414

nm

Thermal resistance RJ-PIN 240 degCW LED junction to anode lead

Luminous Efficacy [2]

Amber Red Red Orange

ηv500200265

lmW Emitted Luminous FluxEmitted Radiant Flux

Luminous Flux Amber Red Red Orange

Φv210023002300

mlm IF = 20 mA

Luminous Efficiency [3]

Amber Red Red Orange

ηe505555

lmW Emitted Luminous FluxElectrical Power

Thermal coefficient of d Amber Red Red Orange

008005007

nmdegC IF = 20 mA +25degC le TJ le +100degC

Notes1 The dominant wavelength λd is derived from the CIE Chromaticity Diagram referenced to Illuminant E Tolerance for each color of dominant

wavelength is +- 05nm2 The radiant intensity Ie in watts per steradian maybe found from the equation Ie = Iv ηV where Iv is the luminous intensity in candela and ηV is

the luminous efficacy in lumens watt3 ηe = Φv IF x VF where Φv is the emitted luminous flux IF is electrical forward current and VF is the forward voltage

Absolute Maximum Ratings TJ = 25degC

Parameter Red Amber Red Orange Unit

DC Forward Current [2] 50 mA

Peak Forward Current 100 [1] mA

Average forward current 30 mA

Power Dissipation 120 mW

Reverse Voltage 5 V

Operating Temperature Range -40 to +100 degC

Storage Temperature Range -40 to +100 degC

Notes1 Duty Factor 30 frequency 1KHz2 Derate linearly as shown in Figure 4

5

Figure 1 Relative Intensity vs Peak Wavelength Figure 2 Forward Current vs Forward Voltage

Figure 3 Relative Luminous Intensity vs Forward Current Figure 4 Maximum Forward Current vs Ambient Temperature

Figure 5Radiation Pattern for 15deg Viewing Angle Lamp Figure 6 Radiation Pattern for 23deg Viewing Angle Lamp

0

20

40

60

80

100

0 1 2 3

FORWARD VOLTAGE-V

FORW

ARD

CURREN

T-mA

0005

1015

2025

3035

4045

50

0 20 40 60 80 100DC FORWARD CURRENT - mA

RELA

TIVE

LUM

INOU

S INTEN

SITY

(NORMAL

IZED

AT 2

0 mA)

0

10

20

30

40

50

60

0 20 40 60 80 100

TA - AMBIENT TEMPERATURE - -C

I FMAX

- MAX

IMUM

FORW

ARD

CURREN

T - mA

00

02

04

06

08

10

-90 -60 -30 0 30 60 90

ANGULAR DISPLACEMENT-DEGREE

NORM

ALIZED

INTE

NSIT

Y

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPLACEMENT-DEGREE

NORM

ALIZED

INTE

NSIT

Y

00

02

04

06

08

10

500 550 600 650WAVELENGTH - nm

RELA

TIVE

INTE

NSIT

Y RedAmber

Red Orange

6

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPLACEMENT-DEGREE

NORM

ALIZED

INTE

NSIT

Y

Figure 7 Radiation Pattern for 30deg Viewing Angle Lamp

Relative Forward Voltage vs Junction Temperature

Relative Light Output vs Junction Temperature

01

10

100

-40 -20 0 20 40 60 80 100 120 140TJ - JUNCTION TEMPERATURE - degC

RELA

TIVE

LIGH

T OUTPU

T (N

ORMAL

IZED

AT T

J=25degC

)

-030

-025

-020

-015

-010

-005

000

005

010

015

020

-40 -20 0 20 40 60 80 100 120 140

TJ - JUNCTION TEMPERATURE - degC

FORW

ARD VOLTAGE S

HIFT

- V

Red Orange

Red

Amber

Red Orange

Red

Amber

7

Intensity Bin Limit Table (131 Iv bin ratio)

Bin

Intensity (mcd) at 20mA

Min Max

V 4200 5500

W 5500 7200

X 7200 9300

Y 9300 12000

Z 12000 16000

1 16000 21000

Tolerance for each bin limit is plusmn 15

VF Bin Table (V at 20mA)

Bin ID Min Max

VD 18 20

VA 20 22

VB 22 24

Tolerance for each bin limit is plusmn 005V

Avago Color Bin on CIE 1931 Chromaticity Diagram

0280

0300

0320

0340

0360

0380

0400

0420

0440

0460

0500 0550 0600 0650 0700 0750 0800X

Y

2

4

6

Amber

Red

Red Orange

Red Color Range

MinDom

Max Dom X min Y Min X max Y max

618 630 06872 03126 06890 02943

06690 03149 07080 02920

Tolerance for each bin limit is plusmn 05nm

Amber Color Range

BinMin Dom

Max Dom Xmin Ymin Xmax Ymax

2 587 5895 05570 04420 05670 04250

05530 04400 05720 04270

4 5895 592 05720 04270 05820 04110

05670 04250 05870 04130

6 592 5945 05870 04130 05950 03980

05820 04110 06000 03990

Tolerance for each bin limit is plusmn 05nm

Red Orange Color Range

MinDom

Max Dom Xmin Ymin Xmax Ymax

612 619 06712 06887 06716 06549

03280 03109 03116 03282

Tolerance for each bin limit plusmn 05nm

NoteAll bin categories are established for classification of products Products may not be available in all bin categories Please contact Avago representative for further information

8

Precautions

Lead Forming The leads of an LED lamp may be preformed or cut to

length prior to insertion and soldering on PC board

For better control it is recommended to use proper tool to precisely form and cut the leads to applicable length rather than doing it manually

If manual lead cutting is necessary cut the leads after the soldering process The solder connection forms a mechanical ground which prevents mechanical stress due to lead cutting from traveling into LED package This is highly recommended for hand solder operation as the excess lead length also acts as small heat sink

Soldering and Handling Care must be taken during PCB assembly and

soldering process to prevent damage to the LED component

LED component may be effectively hand soldered to PCB However it is only recommended under unavoidable circumstances such as rework The closest manual soldering distance of the soldering heat source (soldering ironrsquos tip) to the body is 159mm Soldering the LED using soldering iron tip closer than 159mm might damage the LED

159mm

ESD precaution must be properly applied on the soldering station and personnel to prevent ESD damage to the LED component that is ESD sensitive Do refer to Avago application note AN 1142 for details The soldering iron used should have grounded tip to ensure electrostatic charge is properly grounded

Recommended soldering condition

Wave Soldering [1 2]

Manual Solder Dipping

Pre-heat temperature 105 degC Max -

Preheat time 60 sec Max -

Peak temperature 260 degC Max 260 degC Max

Dwell time 5 sec Max 5 sec Max

Note 1) Above conditions refers to measurement with thermocouple

mounted at the bottom of PCB2) It is recommended to use only bottom preheaters in order to reduce

thermal stress experienced by LED

Wave soldering parameters must be set and maintained according to the recommended temperature and dwell time Customer is advised to perform daily check on the soldering profile to ensure that it is always conforming to recommended soldering conditions

Anode

Note 1 PCB with different size and design (component density) will have

different heat mass (heat capacity) This might cause a change in temperature experienced by the board if same wave soldering setting is used So it is recommended to re-calibrate the soldering profile again before loading a new type of PCB

2 Avago Technologiesrsquo high brightness LED are using high efficiency LED die with single wire bond as shown below Customer is advised to take extra precaution during wave soldering to ensure that the maximum wave temperature does not exceed 260degC and the solder contact time does not exceeding 5sec Over-stressing the LED during soldering process might cause premature failure to the LED due to delamination

Avago Technologies LED Configuration

Note Electrical connection between bottom surface of LED die and the lead frame is achieved through conductive paste

Any alignment fixture that is being applied during wave soldering should be loosely fitted and should not apply weight or force on LED Non metal material is recommended as it will absorb less heat during wave soldering process

Note In order to further assist customer in designing jig accurately that fit Avago Technologiesrsquo product 3D model of the product is available upon request

At elevated temperature LED is more susceptible to mechanical stress Therefore PCB must allowed to cool down to room temperature prior to handling which includes removal of alignment fixture or pallet

If PCB board contains both through hole (TH) LED and other surface mount components it is recommended that surface mount components be soldered on the top side of the PCB If surface mount need to be on the bottom side these components should be soldered using reflow soldering prior to insertion the TH LED

Recommended PC board plated through holes (PTH) size for LED component leads

LED component lead size Diagonal

Plated through hole diameter

045 x 045 mm(0018x 0018 inch)

0636 mm(0025 inch)

098 to 108 mm(0039 to 0043 inch)

050 x 050 mm(0020x 0020 inch)

0707 mm(0028 inch)

105 to 115 mm(0041 to 0045 inch)

Over-sizing the PTH can lead to twisted LED after clinching On the other hand under sizing the PTH can cause difficulty inserting the TH LED

9

Refer to application note AN5334 for more information about soldering and handling of high brightness TH LED lamps

Example of Wave Soldering Temperature Profile for TH LED

Ammo Packs Drawing

Note The ammo-packs drawing is applicable for packaging option ndashDD amp -ZZ and regardless standoff or non-standoff

Recommended solder Sn63 (Leaded solder alloy)SAC305 (Lead free solder alloy)

Flux Rosin flux

Solder bath temperature 255degC plusmn 5degC (maximum peak temperature = 260degC)

Dwell time 30 sec - 50 sec(maximum = 5sec)

Note Allow for board to be sufficientlycooled to room temperature beforeexerting mechanical force

60sec Max

TIME (sec)

260 degC Max

105 degC Max

TEMPERA

TURE

(degC)

10

Packaging Box for Ammo Packs

Note The dimension for ammo pack is applicable for the device with standoff and without standoff

Packaging Label(i) Avago Mother Label (Available on packaging box of ammo pack and shipping box)

13

13

13

$$$

amp

13()

+amp13amp(amp+---(+)012-

DISCLAIMER AVAGOrsquoS PRODUCTS AND SOFTWARE ARE NOT SPECIFICALLY DESIGNED MANUFACTURED OR AUTHORIZED FOR SALE AS PARTS COMPONENTS OR ASSEMBLIES FOR THE PLANNING CONSTRUCTION MAINTENANCE OR DIRECT OPERATION OF A NUCLEAR FACILITY OR FOR USE IN MEDICAL DEVICES OR APPLICATIONS CUSTOMER IS SOLELY RESPONSIBLE AND WAIVES ALL RIGHTS TO MAKE CLAIMS AGAINST AVAGO OR ITS SUPPLIERS FOR ALL LOSS DAMAGE EXPENSE OR LIABILITY IN CONNECTION WITH SUCH USE

amp(313

313

amp

4

413

+)

$5amp136$

amp

13()

amp

(+)012-

(ii) Avago Baby Label (Only available on bulk packaging)

Acronyms and Definition

BIN

(i) Color bin only or VF bin only

(Applicable for part number with color bins but without VF bin OR part number with VF bins and no color bin)

OR

(ii) Color bin incorporated with VF Bin

(Applicable for part number that have both color bin and VF bin)

Example

(i) Color bin only or VF bin only

BIN 2 (represent color bin 2 only)

BIN VB (represent VF bin ldquoVBrdquo only)

(ii) Color bin incorporate with VF Bin

BIN 2VB

VB VF bin ldquoVBrdquo

2 Color bin 2 only

For product information and a complete list of distributors please go to our web site wwwavagotechcom

Avago Avago Technologies and the A logo are trademarks of Avago Technologies in the United States and other countriesData subject to change Copyright copy 2005-2010 Avago Technologies All rights reserved AV02-1687EN - February 23 2010

HLMP-Cx1A1B2A2B3A3BNew 5mm Blue and Green LED Lamps

Data Sheet

CAUTION INGaN devices are Class 1C HBM ESD sensitive per JEDEC Standard Please observe appropriate precautions during handling and processing Refer to Application Note AN ndash 1142 for additional details

Description

These high intensity blue and green T-1frac34 package LEDs are untinted and non-diffused Based on the most efficient and cost effective InGaN material technology and incor-porating second generation optics they produce well defined spatial radiation patterns at specific viewing cone angles

Advanced optical grade epoxy construction offers superior high temperature and moisture resistance per-formance in outdoor signal and sign applications

Features

Well defined spatial radiation pattern

High luminous output

Untinted Non-diffused

Available in Colorndash Blue 470nmndash Green 525nm

Viewing Angle 15deg 23deg and 30deg

Standoff or non-standoff

Superior resistance to moisture

Applications

Commercial outdoor advertising

Traffic Sign

Variable Message Sign

2

Package Dimensions

Drawing A (Non-standoff)

Drawing B (Standoff)

cathodeflat

Cathode

d

100 plusmn 0200039 plusmn 0008

130 plusmn 0150051 plusmn 0006870 plusmn 020

0343 plusmn 0008

500 plusmn 0200197 plusmn 0008

580 plusmn 0200228 plusmn 0008

254 plusmn 0380100 plusmn 0015

070 max0028

3160min1244

sq typ050 plusmn 0100020 plusmn 0004

100 min0039

Viewing Angle d

HLMP-Cx1B 1296plusmn025(0510plusmn0010)

HLMP-Cx2B 1232 plusmn025(0485plusmn0010)

HLMP-Cx3B 1200plusmn025(0472plusmn0010)

Notes1 All dimensions are in millimeters (inches) 2 Leads are mild steel with tin plating3 The epoxy meniscus is 150mm max

100 plusmn 0200039 plusmn 0008

070 max0028

870 plusmn 0200343 plusmn 0008

500 plusmn 0200197 plusmn 0008

3160min1244

Cathode 100 min0039

sq typ050 plusmn 0100020 plusmn 0004

254 plusmn 0380100 plusmn 0015

cathodeflat

580 plusmn 0200228 plusmn 0008

3

Device Selection Guide

Part Number ColorTypical Viewing angle 2frac12 (deg) [4]

Luminous Intensity Iv (mcd) at 20 mA [125]

Standoff Non Standoff

Package drawingMin Max

HLMP-CB1A-XY0DD Blue 15deg 7200 12000 Non Standoff A

HLMP-CB1A-XYBDD

HLMP-CB1A-XYCDD

HLMP-CB1B-XY0DD Standoff B

HLMP-CB1B-XYBDD

HLMP-CB1B-XYCDD

HLMP-CB2A-VW0DD 23deg 4200 7200 Non Standoff A

HLMP-CB2A-VWBDD

HLMP-CB2A-VWCDD

HLMP-CB2B-VW0DD Standoff B

HLMP-CB2B-VWBDD

HLMP-CB2B-VWCDD

HLMP-CB3A-UV0DD 30deg 3200 5500 Non Standoff A

HLMP-CB3A-UVBDD

HLMP-CB3A-UVCDD

HLMP-CB3B-UV0DD Standoff B

HLMP-CB3B-UVBDD

HLMP-CB3B-UVCDD

HLMP-CM1A-450DD Green 15deg 35000 59000 Non Standoff A

HLMP-CM1A-45BDD

HLMP-CM1A-45CDD

HLMP-CM1B-450DD Standoff B

HLMP-CM1B-45BDD

HLMP-CM1B-45CDD

HLMP-CM2A-120DD 23deg 16000 27000 Non Standoff A

HLMP-CM2A-12BDD

HLMP-CM2A-12CDD

HLMP-CM2B-120DD Standoff B

HLMP-CM2B-12BDD

HLMP-CM2B-12CDD

HLMP-CM3A-Z10DD 30deg 12000 21000 Non Standoff A

HLMP-CM3A-Z1BDD

HLMP-CM3A-Z1CDD

HLMP-CM3B-Z10DD Standoff B

HLMP-CM3B-Z1BDD

HLMP-CM3B-Z1CDD

Notes1 The luminous intensity is measured on the mechanical axis of the lamp package and it is tested with pulsing condition2 The optical axis is closely aligned with the package mechanical axis3 Dominant wavelength d is derived from the CIE Chromaticity Diagram and represents the color of the lamp4 frac12 is the off-axis angle where the luminous intensity is half the on-axis intensity 5 Tolerance for each bin limit is plusmn 15

4

Part Numbering System

Note please refer to AB 5337 for complete information on part numbering system

Packaging OptionDD Ammo Pack

Color Bin Selection0 Full DistributionB Color Bin 2 amp 3C Color Bin 3 amp 4

Maximum Intensity Bin 0 No maximum intensity limit (refer to selection guide)

Minimum Intensity Bin Refer to Device Selection Guide

Viewing Angle and Lead Standoffs1A 15deg without lead standoff1B 15deg with lead standoff2A 23deg without lead standoff2B 23deg with lead standoff3A 30deg without lead standoff3B 30deg with lead standoff

ColorB Blue 470M Green 525

HLMP C x xx x x x xx

Absolute Maximum Ratings TJ = 25degC

Parameter Blue Green Unit

DC Forward Current [1] 30 mA

Peak Forward Current 100 [2] mA

Power Dissipation 116 mW

Reverse Voltage 5 V

LED Junction Temperature 110 degC

Operating Temperature Range -40 to + 85 degC

Storage Temperature Range -40 to + 100 degC

Notes1 Derate linearly as shown in figure 42 Duty Factor 10 frequency 1KHz

5

Electrical Optical Characteristics TJ = 25degC

Parameter Symbol Min Typ Max Units Test Conditions

Forward VoltageGreen Blue

VF28 32 38

V IF = 20 mA

Reverse Voltage VR 5 V IR = 10 A

Dominant Wavelength[1]

GreenBlue

d51904600

52504700

53904800

nm IF = 20 mA

Peak WavelengthGreenBlue

PEAK516464

nm Peak of Wavelength of Spectral Distribution at IF = 20 mA

Spectral Half WidthGreenBlue

123023

nm IF = 20mA

Thermal Resistance RJ-PIN 240 degCW LED Junction-to-Pin

Luminous Efficacy [2]

GreenBlue

V51878

lmW Emitted Luminous Flux Emitted Radiant Flux

Thermal coefficient of dGreenBlue

00280024

nmdegC IF = 20 mA +25degC le TJ le +100degC

Notes1 The dominant wavelength is derived from the chromaticity Diagram and represents the color of the lamp2 The radiant intensity Ie in watts per steradian may be found from the equation Ie = IVV where IV is the luminous intensity in candelas and V is

the luminous efficacy in lumenswatt

6

Figure 1 Relative Intensity vs Wavelength Figure 2 Forward Current vs Forward Voltage

Figure 3 Relative Intensity vs Forward Current Figure 4 Maximum Forward Current vs Ambient Temperature

Figure 5 Relative Dominant Wavelength Shift vs Forward Current Figure 6 Radiation Pattern for 15deg

0001

0203

04

050607

08

0910

380 430 480 530 580 630WAVELENGTH - nm

RELA

TIVE

INTENS

ITY

GREENBLUE

0

20

40

60

80

100

0 1 2 3 4 5FORWARD VOLTAGE-V

FORW

ARD CU

RREN

T-m

A

00

05

10

15

20

25

30

35

0 20 40 60 80 100 120DC FORWARD CURRENT-mA

RELA

TIVE

LUM

INOUS INT

ENSI

TY(NOR

MAL

IZED

AT 20m

A)

GREEN

BLUE

-10

-5

0

5

10

0 20 40 60 80 100FORWARD CURRENT-mA

RELA

TIVE

DOM

INAN

T W

AVEL

ENGT

H SH

IFT -

nm GREEN

BLUE

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT -DEGREE

NORM

ALIZ

ED IN

TENS

ITY

0

5

10

15

20

25

30

35

0 20 40 60 80 100TA - AMBIENT TEMPERATURE - degC

I Fmax

- M

AXIM

UM FO

RWARD

CURR

ENT -

mA

7

Figure 7 Radiation Pattern for 23deg Figure 8 Radiation Pattern for 30deg

Figure 9 Relative Light Output vs Junction Temperature Figure 10 Relative Forward Voltage vs Junction Temperature

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT - DEGREE

NORM

ALIZ

ED IN

TENS

ITY

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT - DEGREE

NORM

ALIZ

ED IN

TENS

ITY

01

1

10

-40 -20 0 20 40 60 80 100 120TJ - JUNCTION TEMPERATURE TJ - JUNCTION TEMPERATURE

NORM

ALZI

ED IN

TENS

ITY (

PHOTO)

-03

-02

-01

0

01

02

03

-40 -20 0 20 40 60 80 100 120

FORW

ARD

VOLT

AGE S

HIFT

-VGreenBlue

GreenBlue

Intensity Bin Limit Table (131 Iv bin ratio)

BinIntensity (mcd) at 20mAMin Max

U 3200 4200

V 4200 5500

W 5500 7200

X 7200 9300

Y 9300 12000

Z 12000 16000

1 16000 21000

2 21000 27000

3 27000 35000

4 35000 45000

5 45000 59000

Tolerance for each bin limit is plusmn 15

Green Color Bin Table

Bin Min Dom Max Dom1 5190 5230

2 5230 5270

3 5270 5310

4 5310 5350

5 5350 5390

Tolerance for each bin limit is plusmn 05nm

Blue Color Bin Table

Bin Min Dom Max Dom1 4600 4640

2 4640 4680

3 4680 4720

4 4720 4760

5 4760 4800

Tolerance for each bin limit is plusmn 05nmNote 1 All bin categories are established for classification of products Products may not be available in all bin categories Please contact your Avago

representative for further information

8

Precautions

Lead Forming

The leads of an LED lamp may be preformed or cut to length prior to insertion and soldering on PC board

For better control it is recommended to use proper tool to precisely form and cut the leads to applicable length rather than doing it manually

If manual lead cutting is necessary cut the leads after the soldering process The solder connection forms a mechanical ground which prevents mechanical stress due to lead cutting from traveling into LED package This is highly recommended for hand solder operation as the excess lead length also acts as small heat sink

Soldering and Handling

Care must be taken during PCB assembly and soldering process to prevent damage to the LED component

LED component may be effectively hand soldered to PCB However it is only recommended under unavoidable circumstances such as rework The closest manual soldering distance of the soldering heat source (soldering ironrsquos tip) to the body is 159mm Soldering the LED using soldering iron tip closer than 159mm might damage the LED

ESD precaution must be properly applied on the 159mm

soldering station and personnel to prevent ESD damage to the LED component that is ESD sensitive Do refer to Avago application note AN 1142 for details The soldering iron used should have grounded tip to ensure electrostatic charge is properly grounded

Recommended soldering condition

Wave Soldering [1 2]

Manual Solder Dipping

Pre-heat temperature 105degC Max -

Preheat time 60 sec Max -

Peak temperature 260degC Max 260degC Max

Dwell time 5 sec Max 5 sec Max

Note 1 Above conditions refers to measurement with thermocouple

mounted at the bottom of PCB2 It is recommended to use only bottom preheaters in order to reduce

thermal stress experienced by LED

Wave soldering parameters must be set and maintained according to the recommended temperature and dwell time Customer is advised to perform daily check on the soldering profile to ensure that it is always conforming to recommended soldering conditions

Note 1 PCB with different size and design (component density) will have

different heat mass (heat capacity) This might cause a change in temperature experienced by the board if same wave soldering setting is used So it is recommended to re-calibrate the soldering profile again before loading a new type of PCB

Avago Technologies LED Configuration

Any alignment fixture that is being applied during wave soldering should be loosely fitted and should not apply weight or force on LED Non metal material is recommended as it will absorb less heat during wave soldering process

At elevated temperature LED is more susceptible to mechanical stress Therefore PCB must allowed to cool down to room temperature prior to handling which includes removal of alignment fixture or pallet

If PCB board contains both through hole (TH) LED and other surface mount components it is recommended that surface mount components be soldered on the top side of the PCB If surface mount need to be on the bottom side these components should be soldered using reflow soldering prior to insertion the TH LED

Recommended PC board plated through holes (PTH) size for LED component leads

LED component lead size Diagonal

Plated through hole diameter

045 x 045 mm(0018x 0018 inch)

0636 mm(0025 inch)

098 to 108 mm(0039 to 0043 inch)

050 x 050 mm(0020x 0020 inch)

0707 mm(0028 inch)

105 to 115 mm(0041 to 0045 inch)

Over-sizing the PTH can lead to twisted LED after clinching On the other hand under sizing the PTH can cause difficulty inserting the TH LED

Refer to application note AN5334 for more information about soldering and handling of high brightness TH LED lamps

CATHODE

InGaN Device

9

Example of Wave Soldering Temperature Profile for TH LED

Recommended solder Sn63 (Leaded solder alloy)SAC305 (Lead free solder alloy)

Flux Rosin flux

Solder bath temperature 255degC plusmn 5degC (maximum peak temperature = 260degC)

Dwell time 30 sec - 50 sec(maximum = 5sec)

Note Allow for board to be sufficientlycooled to room temperature beforeexerting mechanical force

60 sec Max

TIME (sec)

260degC Max

105degC Max

TEM

PERA

TURE

(degC)

Ammo Packs Drawing

Note The ammo-packs drawing is applicable for packaging option ndashDD amp -ZZ and regardless standoff or non-standoff

635 plusmn 1300250 plusmn 0051

1270 plusmn 1000500 plusmn 0039

9125 plusmn 062503595 plusmn 002459125 plusmn 062503595 plusmn 00245

1800 plusmn 05007085 plusmn 00195

070 plusmn 02000275 plusmn 00075 A A

1270 plusmn 0300500 plusmn 0012

VIEW AA

400 plusmn 02001575 plusmn 00075Oslash TYP

205 plusmn 10008070 plusmn 00394

CATHODE

10

Packaging Box for Ammo Packs

Note For InGaN device the ammo pack packaging box contain ESD logo

Packaging Label

(i) Avago Mother Label (Available on packaging box of ammo pack and shipping box)

LABEL ON THISSIDE OF BOX

FROM LEFT SIDE OF BOXADHESIVE TAPE MUST BEFACING UPWARDS

ANODE LEAD LEAVESTHE BOX FIRST

(1P) Item Part Number

(1T) Lot Lot Number

LPN

(9D)MFG Date Manufacturing Date

(P) Customer Item

(V) Vendor ID

DeptID Made In Country of Origin

(Q) QTY Quantity

CAT Intensity Bin

BIN Color Bin

(9D) Date Code Date Code

STANDARD LABEL LS0002 RoHS Compliant e3 max temp 260C

For product information and a complete list of distributors please go to our web site wwwavagotechcom

Avago Avago Technologies and the A logo are trademarks of Avago Technologies in the United States and other countriesData subject to change Copyright copy 2005-2009 Avago Technologies All rights reserved AV02-2228EN - December 15 2009

(ii) Avago Baby Label (Only available on bulk packaging)

(1P) PART Part Number

(1T) LOT Lot Number

(9D)MFG DATE Manufacturing Date

CO Country of Origin

Customer PN

Supplier Code

QUANTITY Packing Quantity

CAT Intensity Bin

BIN Color Bin

DATECODE Date Code

RoHS Compliant e3 max temp 260C Lamps Baby Label

DISCLAIMER Avagorsquos products and software are not specifically designed manufactured or authorized for sale as parts components or assemblies for the planning construction maintenenace or direct operation of a nuclear facility or for use in medical devices or applications Customer is solely responsible and waives all rights to make claims against avago or its suppliers for all loss damage expense or liability in connection with such use

Contents of Submittal

DIA Parking Signs Page 1 of 5

Skyline Products Inc

General Specifications for Full Color LED Inserts

DIA Parking Signs Page 2 of 5

Specification for Full Color LED Inserts Notes

10 Full Color LED VMS Inserts

11 Quality Assurance

ISO 90012008 certification for design manufacturing and service Current CDOT and DIA requirement

12 General ETL Listed for UL 48 UL50 and UL 1433 Current CDOT and DIA

requirement 13 Housing Properties Sign housing are designed in accordance to AASHTO Standard Specifications for Structural Supports for Highway Signs Luminaires and Traffic Signals ndash 6th Edition for wind speeds of up to 140 mph AASHTO group load combinations include total sign weight dead load ice and wind loads and the design meets the fatigue requirements for truck-induced gusts Snow loading is include in design loads for applicable geographical regions

Current CDOT and DIA requirement

Sealed housing Welding compliance with AWS standards

All welding shall be by an inert gas process in accordance with the American Welding Society (AWS) Standards 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum The LED DMS manufacturerrsquos welders and welding procedures shall be certified by an ANSIAWS Certified Welding Inspector to the 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum Proof of certification of all the LED DMS manufacturerrsquos welders and applicable welding procedures shall be supplied with the submittals The name phone number and address off the ANSIAWS Certified Welding Inspector that certified the LED VMS manufacturerrsquos welders and procedures shall also be provided with the submittals

Current CDOT and DIA requirement

Black KYNAR 500 coated face on mask and borders mdash 30-year coating guaranteed to not chip fade or peel for 20 years

Current CDOT and DIA requirement

The lens panel assembly shall consist of a KYNAR 500 coated aluminum mask over a clear glazing The lens panel assembly shall be modular in design interchangeable without misalignment of the lens panel and the LED pixels and removable from within the main sign housing

Current CDOT and DIA requirement

Aluminum face (090rdquo) mask over glazing with apertures for the pixels The lens panel aluminum mask shall be 0090 inch minimum thickness and finished with a matte black licensed factory applied KYNAR 500 Resin Fluoropolymer based coating system It shall be perforated to provide an aperture for each pixel on the display modules Each aperture shall be as small as possible without blocking the LED light output at the required viewing angle The Skyline aluminum face mask with aperture system will significantly minimize glare on the sign as it blocks more than 73 of sun rays making it very legible even with direct sunlight This method should be required over a ldquolouverrdquo system Louvers create a shelf above each row of pixels collecting snow ice dirt etc and ultimately inhibiting the display

Current CDOT and DIA requirement

Polycarbonate glazing 18rdquoGE LEXAN XL102UV Single lift face that allows a single technician to easily lift the entire face for safe fast and easy access to all the internal sign components

Current CDOT and DIA requirement

Mounting brackets Skyline will work with the appropriate parties to develop a mounting system to accommodate for the type of sign being provided and the structure requirements

Natural aluminum finish (excluding face) Current CDOT and DIA requirement

14 Environmental Control 8 watt per foot heat tape will be installed along the bottom of entire display area Provided heat tape will be controlled by the Advanced Humidity Sensing System of the controller

Current CDOT and DIA requirement

DIA Parking Signs Page 3 of 5

Environmental Sensors (1) Photocell Sensor (1) Internal Temperature Sensor (1) Humidity Sensor (1) Door Alarm

15 LED Display and Electronics Electronics designed and tested to -40degC to 85degC Current CDOT and DIA

requirement True 18-inch display (275 inch vertical and horizontal pitch) Current CDOT and DIA

requirement Display Matrix 7 high x 30 wide Legibility distance 200-1200 feet Current CDOT and DIA

requirement Printed circuit board are built to IPC-A-610D Class 2 certification Current CDOT and DIA

requirement Display modules are easily removable and replicable without the use of any additional tools

Current CDOT and DIA requirement

LED type Each Pixel contains three strings of LEDs

String 1 AlInGaP 30 degree LEDs (Red) String 2 InGaN 30 degree LEDs (Green) String 3 InGaN 30 degree LEDs (Blue)

Pixel design brightness 12400 candela at 20 mA (18rdquo characters) Current CDOT and DIA

requirement LED drive current

Red LED lt 30mA Blue and Green LEDs lt 15mA

All LEDs will have standoffs providing superior LED cooling and eliminate corrosion LED pixel protection and alignment device Silicon conformal coat will conform to MIL-I-46058C Type SR and IPC-CC-830 standards

Current CDOT and DIA requirement

Uniform LED color and brightness 256 minimum brightness levels Pixel Test

The pixel test shall be performed from the central controller on command and automatically once a day During a pixel test the operational status of each pixel shall be tested and then transmitted to the central controller or laptop computer This pixel status test shall report back all LED color string errors within each pixel A list of defective LED color strings shall be provided listing string color line number module number column number and row number for the associated pixel for each defective string The pixel test must be completed in less than 05 seconds regardless of message status

Current CDOT and DIA requirement

True Message Display Verification (Pixel Read) The TMDV shall be performed during both message downloads and during every sign poll from the central controller or laptop computer The TMDV shall perform a real-time read of the displayed message and shall return the operational state of each LED color string within each pixel to the central controller as it is currently displayed to the motorist including any errors This shall allow the central controller operator to see what is visibly displayed to the motorist on an individual pixel basis During a TMDV the operational state of each LED color string within each pixel shall be read by the sign controller to allow the central controller or laptop computer to show the actual message including static flashing and alternating messages that are visibly displayed on the sign in a WYSIWYG format This pixel read shall take place while a message is displayed on the sign without disturbing the message in any way Any flashing flickering blinking dimming or other disturbance of the message during this pixel read shall be cause for rejection of the sign The TMDV shall be an actual real time read of LED color strings at the time of

Current CDOT and DIA requirement

DIA Parking Signs Page 4 of 5

the associated sign poll or message download and shall not be accomplished by simulating errors based on the last pixel test

16 Power Supplies and Sensors High-efficiency power supplies Current CDOT and DIA

requirement Redundant power supply Current CDOT and DIA

requirement Power supply sensors Current CDOT and DIA

requirement Operational status feedback of all sensors Current CDOT and DIA

requirement All LED module power supply voltages shall be continuously measured and monitored by the sign controller The sign controller shall provide these voltage readings to the master controller or laptop computer upon command When a voltage drops below a critical value an error message shall be generated and transmitted to the master controller or laptop computer

17 AC Electrical AC Electrical components will conform to NEC standards Current CDOT and DIA

requirement GFCI outlet 20 Controller and Controller Cabinet 21 Sign Controller Skyline Advanced Controller will be located within each sign housing The controller shall monitor and control the ventilation system and all sensors within the sign housing

Ability to control multiple signs on a single sign structure NTCIP compliance Current CDOT and DIA

requirement 22 Cabinet Type A Skyline extended pole cabinet will be provided Natural aluminum exterior finish Pull-out laptop shelf Door alarm 23 Environmental Control Humidity sensor Internal temperature sensor 24 AC Electrical Conformity with NEC standards Current CDOT and DIA

requirement Circuit breakers Current CDOT and DIA

requirement GFCI outlet 25 Surge Protection Two-stage AC power surge protection with feedback and automatic shutdownisolation

Current CDOT and DIA requirement

The system power shall be protected by two stages of transient voltage suppression devices Tripping of each stage (or both if tripped simultaneously) of the surge protection shall cause the sign controller to call central and report the error condition (for dialup operation) or report the error condition to central on the next poll (for multi-drop operation) There shall be an option that is either enabled or disabled and is selected and downloaded from the central controller to the sign controller When this option is enabled tripping of the second stage of surge protection shall prevent power from reaching any components of the sign until the surge protection has been replaced When this option is disabled the sign will continue to function normally after the second stage of surge protection is tripped

30 Software Signs and Controllers shall be fully compatible with the DIA NTCIP sign software at no additional cost to the department in accordance with these specifications

DIA Parking Signs Page 5 of 5

40 Warranty and Telephone Technical Support One-year limited parts return-to-factory warranty Current CDOT and DIA

requirement Lifetime standard telephone support Current CDOT and DIA

requirement

  • Cover Page
  • Cover Letter
    • Cover Letter
    • Transmittal Letter
      • Product Details
        • Sign Brochure
        • Sign Details
        • System Block Diagram
        • Wiring Block Diagram
          • Industry Compliances
            • ISO Certificates
            • UL Authorization
            • NTCIP
            • Welding Procedures-Employees
              • Component Cut Sheets
                • Kynar
                • Lexan
                • Latch
                • Heat Tape
                • GFI
                • Hub
                • Controller
                • Comm Surge
                • AC Surge
                • Ethernet
                • Power Supply
                • LED
                  • Drawings
Page 6: )5217 $&&(66 6/,0/,1( - Denver International Airportbusiness.flydenver.com/bizpdf/DIAID_2318.pdfSign housings are designed in accordance with AASHTO Standard Specifications for Structural

Circuit Breakers

Model 2070 ATC - Multiple-sourced transportation industry standard controller

(Keypad amp Display Built Into controller)

Power

Sign Controller Type

Intake Filter(s) - Automatic Changing Maintenance-Free Air Filtration System

Communication Line Protection

Controller

Qty 1

Internal Humidity Sensor

Two-Stage AC Surge with Feedback amp Automatic ShutdownIsolation

Qty 1

Ambient Air Temperature Sensor

Advanced Humidity Control System

Ventilation Filter Type

UPS - For Sign Controller and Modem

Sign Controller Location

Standard Protection

Environmental - Sign Housing

Selected

OptionNotes

- Keypad amp Display for Skyline Controller ndash Main Control Panel (MCP)

Two-Stage Dial-Up Comm Surge with Feedback amp Automatic ShutdownIsolation

GFCI Outlet(s) - NEMA 5-15R

Shielded Light Fixtures - Heavy-Duty

Interior Lighting Type - Activated with Door Switch

AC Power Protection

Beacons - Flashing Amber

In-Sign Controller (ISC)

Surge Protection

Ground-Mounted Sign Controller (GMC) - Located in Traffic Cabinet

Advanced - Cools LEDs First By Ducting Air Directly To the Sign Face (Same Control Methods as Standard Ventilation System)

Environmental Sensors

Non-Ventilated - Internal Natural-Convection Air Circulation

Basic - Over Temperature Protection Fan (Snap Disk Control)

Intake Filter(s) - Washable Electrostatic Filters Manually Changed

Standard - (Snap Disk Control Plus Controller Controlled)

Internal Temperature Sensor(s)

Exhaust Filter(s) - Washable Electrostatic Filters

ITS-Grade FeatureLook for Skyline Productsrsquo ITS Industry-First features indicated with this symbol

Positive-Pressure Ventilation Type

Solid-State Airflow Monitoring System

Heat Tape - Positioned uniformly along the sign face (Reduces Condensation Accumulation on Sign Face amp Protects LEDs from stagnateMoisture)

Back-Up Power Options

Fluorescent Lighting

Standard Protection

Incandescent Lighting

Battery Backup System - For Sign Controller Modem and LED Display

Skyline Controller

Skyline Project CO201510501

Published 10815 1036 AM

2903 Delta Drive bull Colorado Springs CO 80910 bull (800) 759-9046 Option 2

wwwSkylineProductscomPage 2 of 4Rev 02222015m

Standoffs on LEDs - Provides Superior LED Cooling amp Prevents Corrosion

Controller - Continued

48mm (1875) ndash Pixel Pitch

70mm (275) ndash Pixel Pitch

Auxiliary Control

32mm (125) ndash Pixel Pitch

Redundant Logic Power Supply

18-inch Characters ndash 5x7 Standard Font (Other fonts available)

Avago - AlInGaP 15deg LEDs (Red) InGaN 15deg LEDs (Blue Green)

18-inch Characters ndash 16x23 Font (Other fonts available)

Modem - (fiber optic cellular dial-up etc)

On-Site Labor Service

Lifetime Premium Priority Support

100-700 feet for 12-inch Characters

One-Year Limited Parts Return-to-Factory Warranty

Cabinet Support Board - Located in Traffic Cabinet

Notes

Display Modules Replaceable Without Tools

Full Color 24bit color ndash Provides excellent MUTCD color palette matching

Warranty and Telephone Technical Support

8-inch Characters ndash 8x11 Font

(Reduces light polution by focusing message directly at the roadway)

Lifetime Standard Support

Five-Year Limited Parts Return-to-Factory Warranty

LED Display and Electronics

Hardware Watchdog Timer

Avago - AlInGaP 30deg LEDs (Red) InGaN 30deg LEDs (Blue Green)

Keypad amp Display for Controller ndash Auxiliary Control Panel (ACP)

LED Type

Display Type (Color Scheme)

8-inch Characters ndash 5x7 Standard Font (Other fonts available)

20mm (0787) ndash Pixel Pitch

Thru-Hole LEDs w LED Pixel Protection amp Alignment Device

LED BrandModel

200-1200 feet for 18-inch Characters

One-Year Standard Support Package

SMT LEDs - Constructed with (4) feet that Align amp Support the LED

Amber 1bit Mono-Chrome - Excellent for simple text or graphic messages

50-450 feet for 8-inch Characters

Post-Warranty Telephone Technical Support

Uniform color and brightness

Legibility Distances

50-350 feet for 6-inch Characters

ITS-Grade FeatureLook for Skyline Productsrsquo ITS Industry-First features indicated with this symbol

Selected

Option

12-inch Characters ndash 5x7 Standard Font (Other fonts available)

12-inch Characters ndash 11x16 Font

6-inch Characters ndash 5x8 Font

Three-Year Limited Parts Return-to-Factory Warranty

Skyline Project CO201510501

Published 10815 1036 AM

2903 Delta Drive bull Colorado Springs CO 80910 bull (800) 759-9046 Option 2

wwwSkylineProductscomPage 3 of 4Rev 02222015m

LED Drive Current -

Traffic Cabinet

Cabinet Door Alarm(s)

Exterior Cabinet Finish

GFCI Outlet(s) - NEMA 5-15R

12400 cdm2 minimum white brightness

LED Display and Electronics - Continued

332334 Cabinet

High-Efficiency Power Supplies

Painted Cabinet

Natural Aluminum Finish

Interior Lighting - Activated via door switch

Cabinet Heater - Controlled via Thermostat

Internal Cabinet Humidity Sensor

336S Cabinet

Redundant Power Supply

Power Supply Sensors - For each power supply (Monitored by Controller Reported to Central)

ITS-Grade FeatureLook for Skyline Productsrsquo ITS Industry-First features indicated with this symbol

True Message Display Verification (Performed at same level as Pixel Test)

Locally Downloadable

LED Power Supply Options

Selected

Option

LEDs Driven Properly - ge 2400 Hz day and 100 Hz night

Cabinet Sensor(s)

Cabinet Mounting

Cabinet Environmental

Laptop Shelf and Document Holder - (Inside Traffic Cabinet)

Cabinet Type

Skyline Large Pole Cabinet

Color Level (Each LED color string - Red Green Blue)

Remotely Downloadable

Internal Cabinet Temperature Sensor

Operational Status Feedback of All Sensors

Other

Ground-Mounted - Pad Mounted

Pole-Mounted

Pixel Test

(Red less than 30mA Blue amp Green less than 15mA)

Display Design Brightness (Meets NEMA TS4-2005 Section 5)

Notes

Adjustable Brightness Table

Standard Cabinet Ventilation System

256 Brightness Levels

Skyline Project CO201510501

Published 10815 1036 AM

2903 Delta Drive bull Colorado Springs CO 80910 bull (800) 759-9046 Option 2

wwwSkylineProductscomPage 4 of 4Rev 02222015m

On signs so equipped04242012

System Block Diagram(In-Sign Standard Skyline Controller)

CommSurgeModem

EthernetSwitch

AC Surge

Load Center

12V Power Supply

Electrical Service

Communications Service

Load Center UPS

Power Supplies

AC Surge

Skyline Controller

Door Alarm

Radar

Heat Tape

Beacons

Voltage Sensors

Optical Sensors

Temp Sensors

Humidity Sensors

Power Supply Sensors

2

1

3

4

5

6 n

Display Board

Display Driver

CommSurge

To Additional Signs

Sign 1

Pole Cabinet

GFI

06052015

Electrical ServiceCommunications Service

Wiring Block Diagram(Skyline In-Sign Controller)

Pole Cabinet

120VAC (per sign)2 Wires plus Ground

20A Service(By Others)

120VAC2 Wires plus Ground

50A Service(By Others)

(By Others)

1 Cable (per sign)CAT5e

(By Others)

Sign

To

Additional Signs

Note These control cables carry Ethernet Signals and can not be greater then 100m If a distance greater then 100m is desired Fiber Optic Cable will be required If Fiber is required please notify Skyline

Products and additional costs will apply

Contents of Submittal

224

ACTUAL SIZE

ACTUAL SIZE

ACTUAL SIZE

ACTUAL SIZE

ACTUAL SIZE

Dimensions in millimeters (inch) unless otherwise stated

K3 Draw LatchRotary middot Small

Lift and Turn operation bullConsistent pull-up bull

Material and FinishStainless steel or steel zinc plated

Installation NotesInstall assembly with Oslash 3 (125)rivets or M3 (No 4) screws (not supplied)

NotesSpring loaded Ideal for applications where shock and vibration occur Compensates up to 4 (156) for mounting hole irregularities panel variations and gasket set

Part NumberSee table

Order latch and keeper separately

38 (150)

52plusmn08(208plusmn03)

Open

465plusmn08(183plusmn03)

Closed

24 (94)

15(58)33

(129)

39(152)

2 (09)

175(69)

21(81)13

(50)

37(144)

Keeper(shown engaged)

Riveted Spring Loaded

Padlockable Kick-Out Spring

38 (150)

53plusmn08(207plusmn03)

Open

46plusmn08(182plusmn03)

Closed

24 (94)

15(58 )33

(129)

39(152)

2(09)

175(69)

Keeper(shown engaged)

21(81)13

(50)

37(144)

49 (193)

175 (69)

2(09)

39(153)

95(38)

24 (94)

58plusmn08(227plusmn03)

Open

51plusmn08(202plusmn03)

Closed

24(94)44 (175)

38 (150)

Oslash

21 (81)13(50)

37 (144)

Keeper(shown engaged)

38 (150)

52plusmn08(208plusmn03)

Open

465plusmn08(183plusmn03)

Closed

24 (94)

15(58 )

175 (69)

15deg

14(53)

Kick-out spring lifts latch when open for clearance of keeper

Optionalkeeper plate

21(81)

13(50)

37 (144)

Internalkick-out

springshown

24(938)12

(47)

27(1063)

19 (750)

33 (130)(4 places)

Oslash

Paneledges

21(81)13

(50)

37(144)

Keeper

MaterialPart Number

Riveted Spring Loaded Padlockable Kick-Out Spring Keeper

Steel K3-1625-07 K3-1735-07 K3-2403-07 K3-1887-07 K3-0334-07Stainless Steel K3-1625-52 K3-1735-52 K3-2403-52 K3-1887-52 K3-0334-52

wwwsouthcocomK3

barnja
Rectangle
barnja
Rectangle

NELSONtrade TYPE LT SELF-REGULATING HEATER CABLE

SPECIFICATIONAPPLICATION INFORMATION

LT3-CB

LT5-CB

LT8-CB LT10-CB

LT23-CB

LT25-CB

LT28-CB LT210-CB

bull Optional Overjacket bull Standard Metal Braid

bull Stranded Plated Copper Conductors

bull Self-Regulating Conductive bull Bonded Inner Thermoplastic Jacket bull Outer Thermoplastic Elastomer Jacket

Description Nelson Type LT self-regulating heater

cable is a parallel circuit electric heater strip An irradiation cross-linked conductive polymer core material is extruded over the multi-stranded tin-plated 16-gauge copper bus wires The conductive core material increases or decreases its heat output in response

to temperature changes Two jackets provide extra dielectric strength moisture resistance and protection from impact and abrasion damage The inner thermoplastic jacket is extruded over and bonded to the core material A thermoplastic elastomer outer jacket is then extruded over the inner jacket

A stranded tinned copper metal braid is supplied on all heaters An optional overjacket (fluoropolymer or modified polyolefin) can be specified when the heater cable is to be installed in wet or corrosive environments

Principle of Operation The parallel bus wires apply voltage

along the entire length of the heater cable The conductive core provides an infinite number of parallel conductive paths permitting the cable to be cut to any length in the field with no dead or cold zones developing The heater cable derives its self-regulating characteristic from the inherent properties of the conductive core material As the core

material temperature increases the number of conductive paths in the core material decrease automatically decreasing the heat output As the temperature decreases the number of conductive paths increase causing the heat output to increase This occurs at every point along the length of the cable adjusting the power output to the varying conditions along the pipe

The self-regulating effect allows the cable to be overlapped without creating hot spots or burnout As the cable self-regulates its heat output it provides for the efficient use of electric power producing heat only when and where it is needed and also limiting the maximum sheath temperature

Application Nelsons Type LT self-regulating heater

cable is ideal for use in maintaining fluid flow under low ambient conditions Freeze protection and low watt density process temperature systems such as product pipelines fire protection process water dust suppression systems lube oil condensate return hot water and structure anti-icing are typical applications for this product

The base product is supplied with a tinned copper metal braid that may be used in both general applications and in dry non-corrosive hazardous (classified) areas It is also used to provide a conductive ground path when cable is installed on non-conductive surfaces such as plastic or painted pipe

Options (Delete -CB and add) -JT A tinned copper metal braid with a

modified polyolefin overjacket is available for use when the heater cable is exposed to aqueous solutions of inorganic chemicals (phosphate dilute acids chlorides bases and carbonites) It is also recommended where mechanical abuse is a problem

-J A tinned copper metal braid with a fluoropolymer overjacket is available for use when the heater is available for use when the heater cable is exposed to excessive moisture organic chemicals solvents etc in hazardous (classified) areas and ordinary areas

D1- Approved for use in Class I Division 1 Groups B C and D Class II Division 1 Groups E F and G Class III hazardous areas D1 heating cable requires the use of HASK series connection kits

RichardYount
Rectangle

NELSONtrade TYPE LT SPECIFICATIONAPPLICATION INFORMATION SELF-REGULATING HEATER CABLE

Performance and Rating Data

Catalog Number

Service Voltage

Maximum Length

Maximum Maintenance Temperature

Maximum Intermittent Exposure

T-Rating

LT3 120 325 150degF (65degC) 185degF (85degC) T6 LT23 240 650 150degF (65degC) 185degF (85degC) T6 LT5 120 270 150degF (65degC) 185degF (85degC) T6 LT25 240 540 150degF (65degC) 185degF (85degC) T6 LT8 120 210 150degF (65degC) 185degF (85degC) T5

LT28 240 420 150degF (65degC) 185degF (85degC) T5 LT10 120 180 150degF (65degC) 185degF (85degC) T5 LT210 240 360 150degF (65degC) 185degF (85degC) T5

Electrical equipment T-rating codes define the maximum surface temperature that equipment will reach It is used in hazardous (classified) area applications

Circuit Breaker Selection

Max Length (Feet) Vs Circuit Breaker Size

Start-Up 120 Volt 240 Volt

WattsFt Temp 15A 20A 30A 40A 15A 20A 30A 40A 3 50degF (10degC) 325 650 0degF (-18degC) 230 305 325 460 620 650 -20degF (-29degC) 205 275 325 410 550 650 5 50degF (10degC) 225 270 460 540 0degF (-18degC) 155 205 270 310 415 540 -20degF (-29degC) 135 180 270 275 370 540 8 50degF (10degC) 145 195 210 295 390 420 0degF (-18degC) 100 130 195 210 200 265 395 420 -20degF (-29degC) 90 115 175 210 175 235 350 420

10 50degF (10degC) 115 150 180 230 305 360 0degF (-18degC) 85 110 155 180 165 220 325 360 -20degF (-29degC) 75 100 145 180 150 195 290 360

NOTES 1 Circuit breakers are sized per national electrical codes

2 When using 240 volt product at 208 220 or 277 volts use the circuit adjustment factors shown in the Voltage Adjustment Table

3 When using 2 or more heater cables of different wattage ratings in parallel on a single circuit breaker use the 15A

column amperage of 15 amps divide it by the maximum footage to arrive at an ampsfoot figure for each cable You can then calculate circuit breaker sizes for these combination loads These ampsfoot factors include the 125 sizing factor

4 National electrical codes require ground-fault equipment protection for each branch circuit supplying electric

heating equipment Exceptions to this requirement can be found in the 2002 NEC 5 Heater cables with D1 optional construction require the use of ground fault interrupterground leakage device with

a trip setting no greater than 30mA

RichardYount
Rectangle

NELSONtrade TYPE LT SELF-REGULATING HEATER CABLE

SPECIFICATIONAPPLICATION INFORMATION

Power Output Rating

(-1) (10) (21) (32) (43) (54) (65)

TEMPERATURE DEGREES F (C) A LT3 B LT5 C LT8 D LT10 LT23 LT25 LT28 LT210

WATTS PER FOOT x 328 = WATTS PER METER PIPE TEMPERATURE degF CONVERSION TO degC = 59 (degF - 32)

RichardYount
Rectangle

NELSONtrade TYPE LT SELF-REGULATING HEATER CABLE

SPECIFICATIONAPPLICATION INFORMATION

Catalog Numbers Standard Feature Suffix

BASIC CATALOG NUMBERS -CB Tinned Copper Braid Voltage Watts Per Foot

Optional Features Suffix 3 5 8 10 120 VAC LT3 LT5 LT8 LT10

-J Tinned Copper Braid and Fluoropolymer Overjacket 240 VAC LT23 LT25 LT28 LT210 -JT Tinned Copper Braid and Modified Polyolefin Overjacket D1- Division 1 approved

Voltage Adjustment Use of Self-Regulating heater products at other than rated voltages require minor adjustments in power and maximum circuit lengths

ADJUSTMENT MULTIPLIER 208 VAC 220 VAC 277 VAC Absolute

Product Power Length Power Length Power Length Max Length LT23 76 93 85 96 127 107 650 ft LT25 79 93 87 96 124 107 540 ft LT28 84 93 90 96 119 108 420 ft

LT210 86 93 92 96 116 109 360 ft

Approvals FM CSA UL Ordinary Locations - Ordinary Locations - Ordinary Locations - (-CB -J or -JT options) (-CB -J or -JT options) (-CB -J or -JT options) Hazardous (Classified) Hazardous (Classified) Hazardous (Classified) Locations Locations Locations (-CB -J or -JT options) (-CB -J or -JT options) (-CB -J or -JT options) Class I Division 2 Class I Division 2 Class I Division 2 Groups B C D Groups B C D Groups A B C D Class II Division 2 Class II Division 2 Class II Division 2 Groups G Groups E F G Groups F G Class III Division 2 Class III Division 2 Class III Division 2 (-J option) (-J option) (-J option) Class I Zone 1 Class 1 Division 1 Class I Zone 1 and 2 Group IIC Groups B C D Group IIC (D1 option) Class II Division 1 (D1 option) Class I Division 1 Groups E F G Class I Division 1

Groups B C D Class I Zone 1 Groups B C D Group IIB + H2 Class II Division 1 Zone 1 Ex e II T6 (T5) Groups E F G Class III

Accessories bull Connection Kits for Power Connection Tee Splice Splices and End Seals (Nelson PLT and ALT Series) bull Thermostatic Controls (Nelson TA TH TE and HC Series) bull Junction Boxes Tapes and Warning Signs bull Custom Control Monitoring and Power Panels bull Division 1 Connection Kits for Power Connection Tee Splice Splice and End Connection (Nelson HASK Series) bull Zone 1 Connection Kits for Power Connection Tee Splice Splice and End Connection (Nelson Z1-PLT and Z1-ALT Series)

Nelson Heat Tracing Systems products are supplied with a limited warranty Complete Terms and Conditions may be found on Nelsons website at wwwnelsonheaterscom

NELSON HEAT TRACING SYSTEMS bull PO BOX 726 bull TULSA OK 74101 bull 918-627-5530 bull FAX 918-641-7336 bull wwwnelsonheaterscom 316-SA-001 copy 2006 Nelson Heat Tracing Systems October 2006

RichardYount
Rectangle

GFCI Personnel Protection DevicesGFCI Personnel Protection DevicesHospital Grade GFCI Receptacles mdash Back and Side Wired15 AMP 125V at Receptacle 20 AMP 125V Feed-ThroughDESCRIPTION CAT NO COLOR NEMA CONFIG

Basic Cat No Denotes Brown

Duplex Receptacle with LED Indicator Light 6598-HG I W GY R

20 AMP 125V at Receptacle and Feed-ThroughDESCRIPTION CAT NO COLOR NEMA CONFIG

Basic Cat No Denotes Brown

Duplex Receptacle with LED Indicator Light 6898-HG I W GY R

Commercial Grade GFCI Receptacles mdash Back and Side Wired15 AMP 125V at Receptacle 20 AMP 125V Feed-Through

DESCRIPTION CAT NO COLOR NEMA CONFIGBasic Cat No Denotes Brown

No Indicator Light 6599 I W GY E A

Duplex Receptacle with LED Indicator Light 6598 I W

With 41frasl2 Leads 6599-L I W

Buttons match face color 6599-A I W A

20 AMP 125V at Receptacle and Feed-ThroughDESCRIPTION CAT NO COLOR NEMA CONFIG

Basic Cat No Denotes Brown

No Indicator Light 6899 I W GY

Duplex Receptacle with LED 6898 I WIndicator Light

Buttons match face color 6899-A I W A

Switch-Rated GFCI - Back and Side Wired 20 AMP 125V Switch-RatedSwitch Rating 15 HP 120VDESCRIPTION CAT NO COLOR

Basic Cat No Denotes Brown

Blank Face GFCI No Indicator Light 6490 I W E

Combination Switch GFCI Outlet mdash Side WiredSwitch 1000W 125V AC Outlet 15 AMP 125V Feed-Through 20AMP 125VDESCRIPTION CAT NO COLOR

Basic Cat No Denotes Brown

Single-Pole Switch amp GFCI Protected Outlet 5299 I W

All devices are UL Listed Also CSA Certified except where indicated by

6599-W

5299-W

SPECIFICATIONS amp FEATURESReceptaclesbull Trip threshold meets or exceeds UL

requirements for tripping timebull Impact-resistant thermoplastic cover and bodybull Silver alloy contactsbull Compatible with all Decora devices supplied

with Decora wallplate available in selectedDecora colors

bull Terminals accept up to No12 solid or stranded wire

Combination SwitchGFCIbull Ideal for kitchens bathrooms modular kitchen

units bathroom cabinet fixtures lamp cabinetfixtures and applications where combinationdevices are used

TESTING amp CODE COMPLIANCEbull UL Standard 943 Class A (GFCI) and 498

(receptacles)bull UL Listed (File 48380)bull Meets ANSI C73 NEMA WD-1 require-

ments for duplex receptaclesbull CSA Certified (LR-57811)bull Backed by a Limited Two-Year Warranty

COLORBasic Cat Nos shown above denote Brown color Forother color selections add the suffix to catalog numberas follows Ivory (-I) White (-W) Gray (-GY) Red (-R)Black (-E) Almond (-A)

MATERIAL CHARACTERISTICSFlammability Rated V2Operating Temperature -30degF (-35degC) to 151degF (66degC)

421

(10

69

mm

)

170 (432 mm)

130 (330 mm)

113

(286 mm)143

(362 mm)

270

(68

6 m

m)

COMMERCIAL GRADE GFCI RECEPTACLECat No 6599

RESET

TEST

270

(68

5 m

m)

112 (317 mm)

153 (388 mm)

COMBINATION SWITCH GFCI OUTLETCat No 5299

5-15RG

W

5-15RG

W

5-20RG

W

5-20RG

W

F1 To learn more about Levitonrsquos outstanding offering of devices visit our Website at wwwlevitoncom Building a Connected World

RussellHenry
Rectangle

RigidIMC Conduit FittingsTampB Catalog Number

H100-TBUPC Number 78621089863Status ActiveDescription

1 in Zinc Hub Connector with thermoplastic insulating throat sealing ring-Nitrile (BUNA-N) For use with RigidIMC ConduitApplication

Suitable for hazardous locations use in Class I Di-

vision 2 Class II Division 1amp2 Class III Division 1

amp 2 per NEC 501-4(b) 502-4 (a) and 503-3 (a)

Suitable for hazardous locations use in Class II

Groups E F G amp Class III locations per CEC 18-

202 18-252 18-302 18-352

General

Trade Size (inches) 1

Material Zinc

Dimension Information

Dimension A (inches) 2

Dimension B (inches) 1 1316

Dimension C (inches) 1 116

Dimension D (inches) 14

Dimension E (inches) 1

Specifications

3dmodel Available on Website

Packaging

TampB Inner Pack 5

Package in Units 25

TampB Sold in UOM Each

TampB Weight Per UOM 39 lbs per 100

Application Support

Spacing Chart Available on Website

Certifications

RoHS Compliance Yes

Certifications

File Nbr

E 23018

For further technical assistance please contact us

Thomas amp Betts - USA8155 TampB BlvdMemphis TN 38125wwwtnbcom

TampB Technical SupportMS 3B-508155 TampB BlvdMemphis TN 38125

Hours 7AM - 6PM CDTMonday-FridayPhone (888) 862-3289Fax (901) 252-1321Emailtechsupporttnbcom

Skyline Controller - Headless Cut Sheet - Revised 073015 Page 1 of 2

Skyline Controller - Headless

The Skyline Controller consists of an IP addressable NTICP compliant Controller The Skyline Controller is equipped with

all the necessary equipment to run an NTCIP compliant Variable Message Signs of virtually any type or configuration The

Controller is also equipped with other essential features required by various industry standards and DOTs alike

The Skyline Controller is structured around an environmentally hardened Linux-based controller which is fully NTCIP

compliant The Controller also has the following features

NTCIP is natively supported (Protocol converter or translator devices are not required)

Contains memory for storing Changeable amp Permanent messages Graphics Fonts and other necessary files for

controller operation

Contains DMS-specific control firmware (embedded software) that monitors internalexternal sensors (internal temp

ambient temp humidity power supplies battery voltage etc) displaypixel status amp errors communication inputs and

controls the sign display and environmentals as directed by external NTCIP compliant control software

Utilization of a powerful Linux based Central Processing Unit

An Integrated terminal connection

Two (2) NTCIP-compliant RS232 communication ports

One (1) NTCIP-compliant Ethernet port with RJ45 connector

Compatible with an external Hayes-compatible modem or other communications equipment

Integrate Hardware watchdog circuit that provides automatic reset of controller and communications devices

Operating temp range of -40deg to 74deg C (-40deg to 165deg F) and meets applicable NEMA TS2 and TS4 Standards

The user interface is provided via laptop computer to perform the following functions that include

Navigating the controllerrsquos menu subsystem

Displaypixel diagnostics

Activation of messages stored in memory (Permanent amp Changeable)

Configuring communications port settings and NTCIP options

lsquoPowerrsquo Switch and Indicator used to switch main power on to the controller

lsquoLocalRemotersquo Selection used to place the controller in ldquolocal mode

Reset functionality used to restart the controller andor sign(s)

debode
Text Box

Skyline Controller - Headless Cut Sheet - Revised 073015 Page 2 of 2

The Skyline Controllerrsquos NTCIP Remote Interface Ethernet port utilizes a 10100 Ethernet RJ45 Jack that supports the

UDP network protocol In addition the Controller also contains an NTCIP Local Interface connection that is operated

via a laptop computer Some additional functionality that this interface provides are

An Integrated terminal connection

Remote firmware updates

Compliance with the various industry standards listed here

NTCIP o 1101 - Simple Transportation Management Framework (STMF)

o 1102 - Octet Encoding Rules (OER) Base Protocol

o 1103 - Transportation Management Protocols

o 1201 - Global Object (GO) Definitions

o 1203 - Object Definitions for Dynamic Message Signs

o 2001 - Class B Profile

o 2104 - Ethernet Subnetwork Profile

o 2201 - Transportation Transport Profile

o 2202 - Internet (TCPIP and UDPIP) Transport Profile

o 2301 - Simple Transportation Management Framework (STMF) Application Profile

Conformance Level 1

NEMA TS2 ndash where applicable

o Section 2 ndash Environmental Requirements

NEMA TS4 ndash where applicable

o Section 2 ndash Environmental Requirements

o Section 4 ndash Controller To Sign Interface

o Section 8 ndash Electronics and Electrical

o Section 9 ndash Performance Monitoring

o Section 10 ndash Power Requirements

UL48 ndash Standard for Electric Signs

UL50 ndash Standard for Enclosures for Electrical Equipment

IPC-CC-830 ndash For Silicon Conformal Coating

IPC-A-610C Class 2 Acceptability of Electronic Assemblies

ANSIIPC-7711 Rework of Electronic Assemblies

ANSIIPC-7721 Rework and Modification of Printed Boards and Electronic Assemblies

TThhee ZZoonneeBBaarrrriieerr SSeerriieess is a uniquelymodular data and signal line protectionsystem for 24V 4-20mA current loopand Industrial Ethernet applications Byproviding an effective barrier betweenuncontrolled transient environments andyour valuable electronic systems theZoneBarrier Series protects you fromcostly system down time and equipmentfailure

TThhee ssoopphhiissttiiccaatteedd hhyybbrriidd cciirrccuuiittrryyemployed by the ZoneBarrier Seriesprotects your equipment withoutimpeding normal operation ZoneBarrierprotection components comprise acombination of high energy GasDischarge Tubes with ultra fast diodesand Silicon Avalanche Diodes Thiscombination of high quality surgeprotection components gives theZoneBarrier Series its characteristic lowlet-through voltage and high 10kA surgecurrent capacity which provides excellentprotection ZoneBarrier devices haveRJ45 terminal strip or pluggableterminal strip connectors

DDeessiiggnneedd ffoorr mmuullttii--lloooopp oorr ssiinnggllee ccoonnttrroolllloooopp aapppplliiccaattiioonnss the ZoneBarrier Seriesoffers a flexible surge protection solutionthat is capable of growing with yourrequirements A ZoneBarrier module canbe used as a stand-alone device or as abuilding block in a surge protectionsolution as simple or as complex as yourrequirements now and in the future

OOnnee ssiimmppllee mmaannuuaall ooppeerraattiioonn clampsmodules securely onto DIN rail an actionthat also automatically provides theessential high-integrity groundconnection Standard lsquoTop-hatrsquo (T-section)DIN rail is generally suitable for mountingZoneBarrier Series modules Where anumber of ZoneBarrier Series modulesare mounted on one rail any that areincorrectly mounted (and therefore notsecurely grounded) are very obviousand can easily be remountedcorrectly The ZoneBarrierSeries also has twomounting feet ateither end of theu n i t

enabling mounting to a flat surface suchas a cabinet wall

ZZoonneeBBaarrrriieerr ddaattaa aanndd ssiiggnnaall ddeevviicceess aarreetteesstteedd ttoo IIEECC 6611000000--44--55 and CCITT K17Industrial Ethernet compatible versionsare also UL Certified Cat5 and UL 497BListed ZoneBarriers come complete witha full 10 year product warranty

AAddddiittiioonnaall pprrootteeccttiioonn should be providedfor other systems which may be inter-connected eg power feeds telephonewiring etc other units are available forthis purpose

Data Protection

Protects sensitive IO ports against induced surgesand transients

ZoneBarrier

FFoorr 2244VV 44--2200mmAA ccuurrrreenntt lloooopp aapppplliiccaattiioonnss

IInndduussttrriiaall EEtthheerrnneett ccoommppaattiibbllee vveerrssiioonnssUULL CCeerrttiiffiieedd CCaatt55

TThhrreeee ssttaaggee pprrootteeccttiioonn iinncclluuddiinngg GGaass DDiisscchhaarrggee TTuubbee aanndd SSiilliiccoonn AAvvaallaanncchhee DDiiooddee tteecchhnnoollooggyy

TTeesstteedd ttoo IIEECC 6611000000--44--55 aanndd CCCCIITTTT KK1177

1100 yyeeaarr pprroodduucctt wwaarrrraannttyy

CCoouunnttrryy SSttaannddaarrddAAuutthhoorriittyy AApppprroovveedd ffoorr PPrroodduucctt

United States amp UL 497B Listed Networks 24540Canada UL Certified TIAEIA 568-A Cat5

SSppeecciiffiiccaattiioonn

903-1

08 R

ev A

06

08

06

All figures typical at 77degF (25degC) unless otherwise stated

MMaaxxiimmuumm llooaadd ccuurrrreenntt05 Amps

MMaaxxiimmuumm ssuurrggee ccuurrrreenntt4-20mA versions 10kA100Base-T versions8kA (1kA per line)

MMaaxxiimmuumm lleeaakkaaggee ccuurrrreenntt5microA at working voltage (4-20mA versions)

MMaaxxiimmuumm iinn lliinnee rreessiissttaanncceelt 5 ohms

BBaannddwwiiddtthh4-20mA versions 05 MHz100Base-T versions155 MHz

AAmmbbiieenntt tteemmppeerraattuurree lliimmiittssndash40degF to +185degF (working)ndash40degC to +85degC (working)

HHuummiiddiittyy95 RH (non-condensing)

CCaassiinnggMolded plastic

WWeeiigghhtt28oz (008Kg)

DDiimmeennssiioonnssSee figure 1

EEMMCC ccoommpplliiaanncceeBS EN 60950 1992BS EN 61000-6-2 1999

IInnssttaallllaattiioonn

All ZoneBarrier modules are installed in-lineand are identified with ldquoProtectedrdquo andldquoUnprotectedrdquo for fail-safe installation

DDIINN rraaiill mmoouunnttiinngg ((ffiigguurree 22))ZoneBarrier modules can be mounted on anystandard T-section DIN rail or on the optional19rdquo DIN rail assembly To attach theZoneBarrier module to the DIN rail simplylocate the DIN rail foot of the module over onedge of the DIN rail and then securely pushthe ZoneBarrier onto the DIN rail Note theDIN rail must be properly grounded

SSttaanndd--aalloonnee iinnssttaallllaattiioonn ((ffiigguurree 33))To install a ZoneBarrier module as a stand-alone protector attach an ground lead to thesupplied ring terminal and secure this withthe self tapping screw provided to the baseof the unit Using screws (or bolts) mount themodule on any flat surface

TToo oorrddeerr ssppeecciiffyy -- Model number as per specification tableabove

MMoouunnttiinngg ooppttiioonnss

2211660055 5rdquo DIN rail for up to 4 ZoneBarriers

2211664499 175rdquo DIN rail for up to 16 ZoneBarriers

2244550000 19rdquo DIN rail (with mounting brackets) for up to 32 ZoneBarriers

Note In accordance with our policy of continuousimprovement we reserve the right to change the productrsquosspecification without notice

FFiigguurree 22 DIN rail installation FFiigguurree 33 Stand alone installation

FFiigguurree 11 Dimensions

AApppprroovvaallss

MMooddeell TTyyppee LLiinneess WWoorrkkiinngg LLiimmiittiinngg MMaaxxiimmuumm CCoonnnneeccttoorrssvvoollttaaggee vvoollttaaggee ccoonnttiinnuuoouuss

ooppeerraattiinnggvvoollttaaggee

((VV)) ((VV)) ((VV))

24536 4-20mA 4 plus shield 24 30 30 Terminal strip24539 4-20mA 2 plus shield 24 30 30 Pluggable terminal strip24542 4-20mA 6 24 30 30 Pluggable terminal strip24547 4-20mA 4 plus 2 shields 24 30 30 Pluggable terminal strip24540 100Base-T 8 5 10 NA RJ4524550 100Base-T 2 x 4 5 10 NA 2 x RJ4524551 100Base-T 8 5 10 NA RJ45 110 Block

Suitable for Cat5 (8 wire) applications 2KV 1250 1kA 820

AAttllaannttiicc SScciieennttiiffiicc CCoorrppoorraattiioonn4300 Fortune Place Suite A W Melbourne FL 32904 USATel +1 800-544-4737 +1 321-725-8000 Fax +1 321-727-0736E-mail salesatlanticscientificcom wwwascsurgecom

AA mmeemmbbeerr ooff tthhee MMTTLL IInnssttrruummeennttss GGrroouupp ppllcc

casstr
Rectangle

wwwantairacom

Antaira Technologies - Toll-Free (877) 229-3665 - Phone (714) 671-9000 - FAX (714) 671-9944 - e-Mail infoantairacom - Website httpwwwantairacom

140

94

127

30

65

58

268

47

16

116

6

16

385

50 52

Lanolinx LNX-500A800A58-Port 10100BaseTX Slim Industrial Switch

wwwantairacom

Toll-Free (877) 229-3665Phone (714) 671-9000FAX (714) 671-9944

e-Mail infoantairacomWebsite httpwwwantairacom

Reverse Polarity Protection Present

Overload Current Protection Present

Mechanical Casing IP30 Metal Case Dimension (W x H x D) 30 x 140 x 95 mm (118 x 551 x 374 in) Installation DIN-RailWall Mountable

Weight Unit Weight 1 lbs Shipping Weight 15 lbs

Operation Temperature Standard -10deg C to 70deg C (14deg F to 158deg F) Wide Operating Temperature -40deg to 80deg C (-40deg to 176deg F)

Operation Humidity 5 to 95 (Non-condensing)

Storage Temperature -40deg C to 85deg C

EMI FCC Class A CE EN6100-4-2EN6100-4-3EN6100-4-4EN6100-4-5EN6100-4-6 EN6100-4-8EN6100-4-11EN6100-4-12EN6100-6-2EN6100-6-4

Safety ULcUL Class I Division 2 CE EN60950-1

Stability Testing Shock IEC60068-2-27 Free Fall IEC60068-2-32 Vibration IEC60068-2-6

Warranty 5-Year Warranty

LNX-500A 5-Port 10100BaseTX Slim Industrial Ethernet SwitchLNX-500A-T 5-Port 10100BaseTX Slim Industrial Ethernet Switch Wide Operating TemperatureLNX-800A 8-Port 10100BaseTX Slim Industrial Ethernet SwitchLNX-800A-T 8-Port 10100BaseTX Slim Industrial Ethernet Switch Wide Operating Temperature

DR-4524 45W 24VDC Industrial DIN Rail Power SupplyDR-75-24 75W 24VDC Industrial DIN Rail Power SupplyDR-120-24 120W 24VDC Industrial DIN Rail Power Supply

Standard IEEE 8023 10BaseT Ethernet IEEE 8023u 100BaseTX Fast Ethernet IEEE 8023x Flow Control and Back-Pressure

Protocol CSMACD

Switch Architecture Store and Forward

Transfer Rate 14880pps for Ethernet Port 148800pps for Fast Ethernet Port

MAC Address 2K MAC Address Table

Memory Buffer LNX-500A 384 Kbits LNX-800A 448 Kbits

LED Unit Power 1 Power 2 Fault Port LinkActivity Full-DuplexCollision

Connector LNX-500A 5 x 10100TX RJ-45 with Auto MDIMDI-X Function LNX-800A 8 x 10100TX RJ-45 with Auto MDIMDI-X Function

Network Cable 10BaseT 2-pair UTPSTP Cat 3 4 5 cable EIATIA-568 100-ohm (100m) 100BaseTX 2-pair UTPSTP Cat 5 cable EIATIA-568 100-ohm (100m)

Back-Plane LNX-500A 10 Gbps LNX-800A 16 Gbps

Packet Throughput Ability LNX-500A 149Mpps 64bytes LNX-800A 238Mpps 64bytes

Power Supply DC 12 ~ 48V Redundant Power with Polarity Reverse Protect Function and Removable Terminal Block

Power Consumption LNX-500A 293 Watts LNX-800A 471 Watts

technical datasheet

wwwmtl-instcom enquirymtl-instcom

are highly reliable dual-redundant varistor networks ensuring your site is never unprotected Fully automatic in operation ZoneDefender PRO reacts immediately clamping voltage surges without causing undue leakage losses under normal operation No operator intervention is required ZoneDefender PRO resets automatically and is maintenance free

Suitable for all AC power applications ZoneDefender PRO devices provide protection for AC power supplies with no restriction to the amount of load current

Thermal fusing is incorporated into each ZoneDefender PRO as an additional safety feature Short circuit protection with 200kA AIC rating is also supplied as standard for added peace of mind

ZoneDefender PRO offers an LED status indication allowing each varistor network to be continually monitored and indicated by LEDs on the front panel of the device In addition remote monitoring is enabled by the unitrsquos remote indication contacts

Installation is simple - the ZoneDefender PRO devices can be easily surface or nipple mounted

The ZoneDefender PRO Series is UL 1449 3rd Edition Listed and boasts an unrivaled 10 year lsquono questions askedrsquo manufacturers product warranty ZoneDefender PRO devices also exceed the requirements of ANSIIEEE C6245 and ANSIIEEE C6241

The ZoneDefender PRO Series is a versatile high performance surge protector designed for use in a wide variety of industrial institutional and commercial applications The ZoneDefender PRO is the most compact powerful feature-rich surge protector on the market today State-of-the-art circuitry protects equipment from high frequency noise as well as from damaging electrical transients and high-energy disturbances In addition the ZoneDefender PRO Series offers cost-effective high capacity protection along with application versatility features which make the Series the ultimate surge protection solution

ZoneDefender PRO units provide protection between Line to Neutral Line to Ground Line to Line and Neutral to Ground Utilizing Metal Oxide Varistor (MOV) technology the ZoneDefender PROrsquos protection circuits

ZoneDefender Pro SeriesThe most compact powerful feature-rich AC surge protector available

bull 80kA100kAamp120kAsurge-currentratingperphase

bull Includeshigh-performanceEMIRFIfiltering

bull LEDstatusindicationviasolidstatediagnosticsplusremoteindicationcontacts

bull Built-inaudiblealarm

bull Thermalandshortcircuitfusing

bull Shortcircuitcurrentrating200kAIC

bull UL14493rdEditionListed

bull 10yearproductwarranty

901-104RevB160811

EUROPE (EMEA) +44 (0)1582 723633 THE AMERICAS +1 800 835 7075 ASIA-PACIFIC +65 6 487 7887

enquirymtl-instcom csinfomtl-instcom salesmtlsingcomsg 901-104 RevB 160811

The given data is only intended as a product description and should not be regarded as a legal warranty of properties or guarantee In the interest of further technical developments we reserve the right to make design changes

SPECIFICATIONMaximum surge current (Imax)

80kA 100kA amp 120kA (820micros)Maximum continuous operating voltage

120240 versions - 140Vac270VacLines protected AC

L-N L-G L-L N-GDuty cycle performance (820micros)

Rated 1 impulse10000A gt6500 Impulses100A infinite

Long duration current pulse (101000micros) capability

3600A (tested)Frequency range

47Hz to 63HzAmbient temperature limits

ndash40degF to +185degF workingndash40degC to +85degC working

Humidity95 RH (non-condensing)

Audible Alarm90dB

EMIRFI Attenuation-75dB maximum 100kHz to 100MHz

Weight55 lbs (25 kg ) - Split Phase35 lbs (16 kg) - Single phase

DimensionsSee Figure 1 and Figure 2

SCCR RatingSuitable for use on a circuit capable of delivering not more than 200000 rms symmetrical Amperes 480V max

EMC complianceBS EN 60950 1992BS EN 61000-6-2 1999

Ratings in compliance with IEC 61643-1Imax = 80kA 100kA amp 120kAIimp = 5kA (10350)All current results are per phase

EnclosureNEMA 1 2 33R4 4X 12 and 13 (IP66)

Terminals10 AWG (5mm2)

MountingSurface mount by 021rdquo (5mm) diameter holes

Remote contactsForm C (NC NO C) 60W DC 120VA AC 3A max

Indication

Green LED onRed LED off Power protection in all

modes all phases

Green LED offRed LED on

Protection fault (remote indication alarm via contacts amp audible alarm)

Green LED onRed LED on Neutralground fault (voltage

potential)

DIMENSIONSFigure 1 Split phase dimensions

Figure 2 Single phase dimensions

Model Workingvoltage

UL1449 VPR3rd Edition

Limiting voltageUp

Ringwave200A Phase types

3kA 10kA (In) 80kA versions (V) (V) (V) (V) (kV) (V)ZD16700 120 600 580 800 08 60 Single phase 2-wireZD16701 120240 600 580 800 08 60 Split phase 3-wireZD16709 240 1200 890 1200 12 75 Single phase 2-wire TTZD16900 120TT 6001200 580890 8001300 0813 6075 Single phase 2-wire TTZD16901 120240TT 6001200 580890 8001300 0813 6075 Split phase 3-wire TT100kA versionsZD16730 120 600 580 800 08 60 Single phase 2-wireZD16731 120240 600 580 800 08 60 Split phase 3-wireZD16739 240 1200 890 1200 12 75 Single phase 2-wire TTZD16930 120TT 6001200 580890 8001300 0813 6075 Single phase 2-wire TTZD16931 120240TT 6001200 580890 8001300 0813 6075 Split phase 3-wire TT120kA versionsZD16740 120 600 580 800 08 60 Single phase 2-wireZD16741 120240 600 580 800 08 60 Split phase 3-wireZD16749 240 1200 890 1200 12 75 Single phase 2-wire TTZD16940 120TT 6001200 580890 8001300 0813 6075 Single phase 2-wire TTZD16941 120240TT 6001200 580890 8001300 0813 6075 Split phase 3-wire TT

TO ORDER SPECIFY

APPROVALSCountry StandardAuthority Approved for Product

United StatesCanada

UL 1449 3rd Edition Listed AC power product ZD16700 ZD16701 ZD16709 ZD16900 ZD16901 ZD16730 ZD16731 ZD16739 ZD16930 ZD16931 ZD16740 ZD16741 ZD16749 ZD16940 ZD16941

randybobo
Rectangle

Notes1 Safety approvals cover frequency 47-63 Hz2 At low temperature and low line voltage start uptime will increase

AC-DC

Specification

100 Watts

bull -40 ordmC to +75 ordmC Operation

bull 100 W - Baseplate Cooled

bull High Efficiency Resonant Topology

bull Remote Sense

bull 5V Standby Output

bull Remote OnOff amp Power OK Signal

bull 3 Year Warranty

ECC100 Series

InputInput Voltage bull 85-264 VAC (120-370 VDC) derate output

power lt90 VAC by 10Input Frequency bull 47-400 Hz (See note 1)Input Current bull 14 A typical at 115 VAC full load

08 A typical at 230 VAC full loadInrush Current bull 40 A max at 230 VAC 25 ordmC cold startPower Factor bull EN61000-3-2 class AEarth Leakage Current bull 300 microA at 264 VAC60 Hz max

0511 mA 115230 VAC at 400 Hz typInput Protection bull Internal T50 A250 V fuse in line

and neutral

OutputOutput Voltage bull 12-48 VDC (see tables)Output Voltage Trim bull plusmn5Initial Set Accuracy bull plusmn1 V1 plusmn3 V2Minimum Load bull No minimum load requiredStart Up Delay bull Typically 1 s (see note 2)Start Up Rise Time bull 50 ms typicalHold Up Time bull 16 ms min at 115 VACDrift bull plusmn02 after 20 min warm upLine Regulation bull plusmn05 maxLoad Regulation bull plusmn1 V1 plusmn5 V2 maxOverUndershoot bull 5 typicalTransient Response bull 4 max deviation recovery to within

1 in 500 micros for a 50-75-50 loadchange

Ripple amp Noise bull 1 pk-pk V1 V2 2 20 MHz bandwidthOvervoltage Protection bull 115-140 Vnom recycle input to resetOverload Protection bull 110-150 V1 onlyShort Circuit Protection bull Continuous trip and restart (Hiccup mode)Temperature bull 005˚CCoefficientRemote Sense bull Compensates for 05 V total voltage dropRemote OnOff bull Uncommitted isolated optocoupler diode

powered diode inhibits V1

xppowercom

GeneralEfficiency bull 88 typicalIsolation bull 4000 VAC Input to Output

1500 VAC Input to Ground500 VDC Output to Ground

Switching Frequency bull 65 kHz typicalSignals bull Power OK - open collector

Remote OnOff 5 V StandbyMTBF bull 220 kHrs to MIL-HDBK-217F at 25 ordmC GB

EnvironmentalOperating Temperature bull -40 ˚C to +75 ˚C ambient Baseplate must

be maintained le+85 ordmC see longformdatasheet for further details

Cooling bull Baseplate conduction coolingOperating Humidity bull 95 RH non-condensingStorage Temperature bull -40 ˚C to +85 ˚COperating Altitude bull 3000 mShock bull 30 g pk half sine 6 axesVibration bull 2 g rms 5 Hz to 500 kHz 3 axes

EMC amp SafetyLow Voltage PSU EMC bull EN61204-3 high severity level as belowEmissions bull EN55022 level B conducted

EN55022 level A radiatedHarmonic Currents bull EN61000-3-2 class AVoltage Flicker bull EN61000-3-3Radiated Immunity bull EN61000-4-3 level 3 Perf Criteria AEFTBurst bull EN61000-4-4 level 3 Perf Criteria ASurge bull EN61000-4-5 installation class 3

Perf Criteria A installation class 4Perf Criteria A with optional filter board

Conducted Immunity bull EN61000-4-6 level 3 Perf Criteria ADips amp Interruptions bull EN61000-4-11 30 10 ms 60 100 ms

100 5000 ms Perf Criteria A B BSafety Approvals bull IEC60950-1 CB report CSA 222 No

60950-1 UL60950-1 TUV EN60950-1Equipment Protection bull Class IClass

06-May-09

AC-DC

025 FastonGround tab

2 x 020(508)

230 (5842)

2 x 460 (11684)

500 (1270)

155(394)

2 x 023(58)

J11

2

3 x 020(508)

040(102)

2 x 370(9398)

5 x M3 clearance holes

410(1041)

330(838)

Voltage Adj

Mounting surfacemarked with ldquoArdquo

J2

J3

1

12

10 9

8

ECC100Models and Ratings

Input Connector J1Molex PN 09-65-2038

1 Line2 Neutral

Mechanical Details

Notes1 All dimensions in inches (mm)2 Tolerance xx = plusmn002 (050) xxx = plusmn001 (025)

3 Weight 12 lbs (550g)

J1 mates with Molex housingPN 09-50-1031

Output Connector J2Molex PN 09-65-2088

Pin Single Output1 +V12 +V13 +V14 +V15 RTN6 RTN7 RTN8 RTN

J2 mates with Molex housing PN09-50-1081 and both with Molexseries 5194 crimp terminals

Signal Connector J3Molex PN B10B-PHDSS

1 +5 V Standby2 Logic GND3 Logic GND4 Power OK5 Inhibit Hi6 Inhibit Lo7 +Sense8 -Sense9 +Vout10 -Vout

J3 mates with JST housing PNPHDR-10VS and withJST SPHD-001T-P05 crimp terminals

Output Power Output Voltage V1 MaxOutput Current V1 Standby Supply V2 Model Number

100 W 120 VDC 81 A 50 V05 A ECC100US12

100 W 150 VDC 65 A 50 V05 A ECC100US15

100 W 240 VDC 41 A 50 V05 A ECC100US24

100 W 280 VDC 35 A 50 V05 A ECC100US28

100 W 480 VDC 20 A 50 V05 A ECC100US48

debode
Highlight

1

HLMP-EGxx HLMP-EHxx HLMP-ELxxNew T-1frac34 (5mm) Extra High Brightness AlInGaP LED Lamps

Data Sheet

Features

Viewing angle 15deg 23deg 30deg

High luminous output

Colors 590nm Amber 615nm Red Orange 626nm Red

Package options

With or without lead standoff

Superior resistance to moisture

Untinted for 15deg 23deg and 30deg lamps

Applications

Traffic management- Traffic signals- Pedestrian signals- Work zone warning lights- Variable message signs

Solar Power signs

Commercial outdoor advertising- Signs- Marquees

Description

These Precision Optical Performance AlInGaP LEDs provide superior light output for excellent readability in sunlight and are extremely reliable AlInGaP LED tech-nology provides extremely stable light output over long periods of time Precision Optical Performance lamps utilize the aluminum indium gallium phosphide (AlInGaP) technology

These LED lamps are untinted T-1frac34 packages incorpo-rating second generation optics producing well defined spatial radiation patterns at specific viewing cone angles

These lamps are made with an advanced optical grade epoxy offering superior high temperature and high moisture resistance performance in outdoor signal and sign application The maximum LED junction tempera-ture limit of +130degC enables high temperature operation in bright sunlight conditions The epoxy contains both uv-a and uv-b inhibitors to reduce the effects of long term exposure to direct sunlight

Benefits

Superior performance for outdoor environments

Suitable for auto-insertion onto PC board

2

Package Dimension

A Non-standoff B Standoff

Viewing Angle d

15deg 1239plusmn025(0476plusmn0010)

23deg amp 30deg 1196plusmn025(0459plusmn0010)

Notes1 All dimensions are in millimeters (inches) 2 Leads are mild steel with tin plating3 The epoxy meniscus is 121mm max4 For Identification of polarity after the

leads are trimmed off please refer to the illustration below

CATHODE ANODE

114 plusmn 020(0045 plusmn 0008)

580 plusmn 020(0228 plusmn 0008)

3160(1244) MIN

070 (0028)MAX

100(0039)

MIN

871 plusmn 020(0343 plusmn 0008)

254 plusmn 038(0100 plusmn 0015)

050 plusmn 010(0020 plusmn 0004) SQ TYP

CATHODELEAD

235 (0093)MAX

CATHODEFLAT

114 plusmn 020(0045 plusmn 0008)

580 plusmn 020(0228 plusmn 0008)

3160(1244) MIN

070 (0028)MAX

100(0039)

MIN

871 plusmn 020(0343 plusmn 0008)

254 plusmn 038(0100 plusmn 0015)

050 plusmn 010(0020 plusmn 0004) SQ TYP

CATHODELEAD

CATHODEFLAT

d

150 plusmn 015(0059 plusmn 0006)

500 plusmn 020(0197 plusmn 0008)

500 plusmn 020(0197 plusmn 0008)

3

Part Numbering System

Note Please refer to AB 5337 for complete information on part numbering system

Device Selection Guide

Typical viewingAngle 2θ12 (Deg) [4]

Color and DominantWavelength (nm) Typ [3]

Lamps without Standoff on leads(Package drawing A)

Lamps with Standoff on leads (Package drawing B)

Luminous Intensity Iv (mcd) [125] at 20 mA

Min Max

15deg Amber 590 HLMP-EL1A-Z1KDD HLMP-EL1B-Z1KDD 12000 21000

HLMP-EL1A-Z1LDD HLMP-EL1B-Z1LDD 12000 21000

Red 626 HLMP-EG1A-Z10DD HLMP-EG1B-Z10DD 12000 21000

Red Orange 615 HLMP-EH1A-Z10DD HLMP-EH1B-Z10DD 12000 21000

23deg Amber 590 HLMP-EL2A-XYKDD HLMP-EL2B-XYKDD 7200 12000

HLMP-EL2A-XYLDD HLMP-EL2B-XYLDD 7200 12000

Red 626 HLMP-EG2A-XY0DD HLMP-EG2B-XY0DD 7200 12000

Red Orange 615 HLMP-EH2A-XY0DD HLMP-EH2B-XY0DD 7200 12000

30deg Amber 590 HLMP-EL3A-VWKDD HLMP-EL3B-VWKDD 4200 7200

HLMP-EL3A-VWLDD HLMP-EL3B-VWLDD 4200 7200

HLMP-EL3A-WXKDD HLMP-EL3B-WXKDD 5500 9300

HLMP-EL3A-WXLDD HLMP-EL3B-WXLDD 5500 9300

Red 626 HLMP-EG3A-VW0DD HLMP-EG3B-VW0DD 4200 7200

HLMP-EG3A-WX0DD HLMP-EG3B-WX0DD 5500 9300

Red Orange 615 HLMP-EH3A-WX0DD HLMP-EH3B-WX0DD 5500 9300Notes1 The luminous intensity is measured on the mechanical axis of the lamp package and it is tested with pulsing condition2 The optical axis is closely aligned with the package mechanical axis3 Dominant wavelength λd is derived from the CIE Chromaticity Diagram and represents the color of the lamp4 θfrac12 is the off-axis angle where the luminous intensity is half the on-axis intensity 5 Tolerance for each bin limit is plusmn 15

HLMP ndash E x xx - x x x xx

Mechanical OptionsDD Ammo Pack

Color Bin Selections0 Full color distributionK Color Bin 2 amp 4L Color Bin 4 amp 6

Maximum Intensity BinRefer to Device Selection Guide

Minimum Intensity Bin

Viewing Angle and Lead Standoffs1A 15deg without lead standoff1B 15deg with lead standoff2A 23deg without lead standoff2B 23deg with lead standoff3A 30deg without lead standoff3B 30deg with lead standoff

ColorG Red 626nmL Amber 590nmH Red Orange 615nm

Refer to Device Selection Guide

4

Electrical Optical Characteristics

TJ = 25degC

Parameter Symbol Min Typ Max Units Test Conditions

Forward Voltage Amber Red Red Orange VF 18 21 24 V

IF = 20 mA

Reverse Voltage VR 5 V IR = 100 μA

Dominant Wavelength [1]

Amber Red Red Orange

d584561806120

590062606150

594563006190

nm IF = 20 mA

Peak Wavelength Amber Red Red Orange

PEAK594634621

nm Peak of Wavelength of Spectral Distribution at IF = 20 mA

Spectral Halfwidth Amber Red Red Orange

∆12131414

nm

Thermal resistance RJ-PIN 240 degCW LED junction to anode lead

Luminous Efficacy [2]

Amber Red Red Orange

ηv500200265

lmW Emitted Luminous FluxEmitted Radiant Flux

Luminous Flux Amber Red Red Orange

Φv210023002300

mlm IF = 20 mA

Luminous Efficiency [3]

Amber Red Red Orange

ηe505555

lmW Emitted Luminous FluxElectrical Power

Thermal coefficient of d Amber Red Red Orange

008005007

nmdegC IF = 20 mA +25degC le TJ le +100degC

Notes1 The dominant wavelength λd is derived from the CIE Chromaticity Diagram referenced to Illuminant E Tolerance for each color of dominant

wavelength is +- 05nm2 The radiant intensity Ie in watts per steradian maybe found from the equation Ie = Iv ηV where Iv is the luminous intensity in candela and ηV is

the luminous efficacy in lumens watt3 ηe = Φv IF x VF where Φv is the emitted luminous flux IF is electrical forward current and VF is the forward voltage

Absolute Maximum Ratings TJ = 25degC

Parameter Red Amber Red Orange Unit

DC Forward Current [2] 50 mA

Peak Forward Current 100 [1] mA

Average forward current 30 mA

Power Dissipation 120 mW

Reverse Voltage 5 V

Operating Temperature Range -40 to +100 degC

Storage Temperature Range -40 to +100 degC

Notes1 Duty Factor 30 frequency 1KHz2 Derate linearly as shown in Figure 4

5

Figure 1 Relative Intensity vs Peak Wavelength Figure 2 Forward Current vs Forward Voltage

Figure 3 Relative Luminous Intensity vs Forward Current Figure 4 Maximum Forward Current vs Ambient Temperature

Figure 5Radiation Pattern for 15deg Viewing Angle Lamp Figure 6 Radiation Pattern for 23deg Viewing Angle Lamp

0

20

40

60

80

100

0 1 2 3

FORWARD VOLTAGE-V

FORW

ARD

CURREN

T-mA

0005

1015

2025

3035

4045

50

0 20 40 60 80 100DC FORWARD CURRENT - mA

RELA

TIVE

LUM

INOU

S INTEN

SITY

(NORMAL

IZED

AT 2

0 mA)

0

10

20

30

40

50

60

0 20 40 60 80 100

TA - AMBIENT TEMPERATURE - -C

I FMAX

- MAX

IMUM

FORW

ARD

CURREN

T - mA

00

02

04

06

08

10

-90 -60 -30 0 30 60 90

ANGULAR DISPLACEMENT-DEGREE

NORM

ALIZED

INTE

NSIT

Y

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPLACEMENT-DEGREE

NORM

ALIZED

INTE

NSIT

Y

00

02

04

06

08

10

500 550 600 650WAVELENGTH - nm

RELA

TIVE

INTE

NSIT

Y RedAmber

Red Orange

6

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPLACEMENT-DEGREE

NORM

ALIZED

INTE

NSIT

Y

Figure 7 Radiation Pattern for 30deg Viewing Angle Lamp

Relative Forward Voltage vs Junction Temperature

Relative Light Output vs Junction Temperature

01

10

100

-40 -20 0 20 40 60 80 100 120 140TJ - JUNCTION TEMPERATURE - degC

RELA

TIVE

LIGH

T OUTPU

T (N

ORMAL

IZED

AT T

J=25degC

)

-030

-025

-020

-015

-010

-005

000

005

010

015

020

-40 -20 0 20 40 60 80 100 120 140

TJ - JUNCTION TEMPERATURE - degC

FORW

ARD VOLTAGE S

HIFT

- V

Red Orange

Red

Amber

Red Orange

Red

Amber

7

Intensity Bin Limit Table (131 Iv bin ratio)

Bin

Intensity (mcd) at 20mA

Min Max

V 4200 5500

W 5500 7200

X 7200 9300

Y 9300 12000

Z 12000 16000

1 16000 21000

Tolerance for each bin limit is plusmn 15

VF Bin Table (V at 20mA)

Bin ID Min Max

VD 18 20

VA 20 22

VB 22 24

Tolerance for each bin limit is plusmn 005V

Avago Color Bin on CIE 1931 Chromaticity Diagram

0280

0300

0320

0340

0360

0380

0400

0420

0440

0460

0500 0550 0600 0650 0700 0750 0800X

Y

2

4

6

Amber

Red

Red Orange

Red Color Range

MinDom

Max Dom X min Y Min X max Y max

618 630 06872 03126 06890 02943

06690 03149 07080 02920

Tolerance for each bin limit is plusmn 05nm

Amber Color Range

BinMin Dom

Max Dom Xmin Ymin Xmax Ymax

2 587 5895 05570 04420 05670 04250

05530 04400 05720 04270

4 5895 592 05720 04270 05820 04110

05670 04250 05870 04130

6 592 5945 05870 04130 05950 03980

05820 04110 06000 03990

Tolerance for each bin limit is plusmn 05nm

Red Orange Color Range

MinDom

Max Dom Xmin Ymin Xmax Ymax

612 619 06712 06887 06716 06549

03280 03109 03116 03282

Tolerance for each bin limit plusmn 05nm

NoteAll bin categories are established for classification of products Products may not be available in all bin categories Please contact Avago representative for further information

8

Precautions

Lead Forming The leads of an LED lamp may be preformed or cut to

length prior to insertion and soldering on PC board

For better control it is recommended to use proper tool to precisely form and cut the leads to applicable length rather than doing it manually

If manual lead cutting is necessary cut the leads after the soldering process The solder connection forms a mechanical ground which prevents mechanical stress due to lead cutting from traveling into LED package This is highly recommended for hand solder operation as the excess lead length also acts as small heat sink

Soldering and Handling Care must be taken during PCB assembly and

soldering process to prevent damage to the LED component

LED component may be effectively hand soldered to PCB However it is only recommended under unavoidable circumstances such as rework The closest manual soldering distance of the soldering heat source (soldering ironrsquos tip) to the body is 159mm Soldering the LED using soldering iron tip closer than 159mm might damage the LED

159mm

ESD precaution must be properly applied on the soldering station and personnel to prevent ESD damage to the LED component that is ESD sensitive Do refer to Avago application note AN 1142 for details The soldering iron used should have grounded tip to ensure electrostatic charge is properly grounded

Recommended soldering condition

Wave Soldering [1 2]

Manual Solder Dipping

Pre-heat temperature 105 degC Max -

Preheat time 60 sec Max -

Peak temperature 260 degC Max 260 degC Max

Dwell time 5 sec Max 5 sec Max

Note 1) Above conditions refers to measurement with thermocouple

mounted at the bottom of PCB2) It is recommended to use only bottom preheaters in order to reduce

thermal stress experienced by LED

Wave soldering parameters must be set and maintained according to the recommended temperature and dwell time Customer is advised to perform daily check on the soldering profile to ensure that it is always conforming to recommended soldering conditions

Anode

Note 1 PCB with different size and design (component density) will have

different heat mass (heat capacity) This might cause a change in temperature experienced by the board if same wave soldering setting is used So it is recommended to re-calibrate the soldering profile again before loading a new type of PCB

2 Avago Technologiesrsquo high brightness LED are using high efficiency LED die with single wire bond as shown below Customer is advised to take extra precaution during wave soldering to ensure that the maximum wave temperature does not exceed 260degC and the solder contact time does not exceeding 5sec Over-stressing the LED during soldering process might cause premature failure to the LED due to delamination

Avago Technologies LED Configuration

Note Electrical connection between bottom surface of LED die and the lead frame is achieved through conductive paste

Any alignment fixture that is being applied during wave soldering should be loosely fitted and should not apply weight or force on LED Non metal material is recommended as it will absorb less heat during wave soldering process

Note In order to further assist customer in designing jig accurately that fit Avago Technologiesrsquo product 3D model of the product is available upon request

At elevated temperature LED is more susceptible to mechanical stress Therefore PCB must allowed to cool down to room temperature prior to handling which includes removal of alignment fixture or pallet

If PCB board contains both through hole (TH) LED and other surface mount components it is recommended that surface mount components be soldered on the top side of the PCB If surface mount need to be on the bottom side these components should be soldered using reflow soldering prior to insertion the TH LED

Recommended PC board plated through holes (PTH) size for LED component leads

LED component lead size Diagonal

Plated through hole diameter

045 x 045 mm(0018x 0018 inch)

0636 mm(0025 inch)

098 to 108 mm(0039 to 0043 inch)

050 x 050 mm(0020x 0020 inch)

0707 mm(0028 inch)

105 to 115 mm(0041 to 0045 inch)

Over-sizing the PTH can lead to twisted LED after clinching On the other hand under sizing the PTH can cause difficulty inserting the TH LED

9

Refer to application note AN5334 for more information about soldering and handling of high brightness TH LED lamps

Example of Wave Soldering Temperature Profile for TH LED

Ammo Packs Drawing

Note The ammo-packs drawing is applicable for packaging option ndashDD amp -ZZ and regardless standoff or non-standoff

Recommended solder Sn63 (Leaded solder alloy)SAC305 (Lead free solder alloy)

Flux Rosin flux

Solder bath temperature 255degC plusmn 5degC (maximum peak temperature = 260degC)

Dwell time 30 sec - 50 sec(maximum = 5sec)

Note Allow for board to be sufficientlycooled to room temperature beforeexerting mechanical force

60sec Max

TIME (sec)

260 degC Max

105 degC Max

TEMPERA

TURE

(degC)

10

Packaging Box for Ammo Packs

Note The dimension for ammo pack is applicable for the device with standoff and without standoff

Packaging Label(i) Avago Mother Label (Available on packaging box of ammo pack and shipping box)

13

13

13

$$$

amp

13()

+amp13amp(amp+---(+)012-

DISCLAIMER AVAGOrsquoS PRODUCTS AND SOFTWARE ARE NOT SPECIFICALLY DESIGNED MANUFACTURED OR AUTHORIZED FOR SALE AS PARTS COMPONENTS OR ASSEMBLIES FOR THE PLANNING CONSTRUCTION MAINTENANCE OR DIRECT OPERATION OF A NUCLEAR FACILITY OR FOR USE IN MEDICAL DEVICES OR APPLICATIONS CUSTOMER IS SOLELY RESPONSIBLE AND WAIVES ALL RIGHTS TO MAKE CLAIMS AGAINST AVAGO OR ITS SUPPLIERS FOR ALL LOSS DAMAGE EXPENSE OR LIABILITY IN CONNECTION WITH SUCH USE

amp(313

313

amp

4

413

+)

$5amp136$

amp

13()

amp

(+)012-

(ii) Avago Baby Label (Only available on bulk packaging)

Acronyms and Definition

BIN

(i) Color bin only or VF bin only

(Applicable for part number with color bins but without VF bin OR part number with VF bins and no color bin)

OR

(ii) Color bin incorporated with VF Bin

(Applicable for part number that have both color bin and VF bin)

Example

(i) Color bin only or VF bin only

BIN 2 (represent color bin 2 only)

BIN VB (represent VF bin ldquoVBrdquo only)

(ii) Color bin incorporate with VF Bin

BIN 2VB

VB VF bin ldquoVBrdquo

2 Color bin 2 only

For product information and a complete list of distributors please go to our web site wwwavagotechcom

Avago Avago Technologies and the A logo are trademarks of Avago Technologies in the United States and other countriesData subject to change Copyright copy 2005-2010 Avago Technologies All rights reserved AV02-1687EN - February 23 2010

HLMP-Cx1A1B2A2B3A3BNew 5mm Blue and Green LED Lamps

Data Sheet

CAUTION INGaN devices are Class 1C HBM ESD sensitive per JEDEC Standard Please observe appropriate precautions during handling and processing Refer to Application Note AN ndash 1142 for additional details

Description

These high intensity blue and green T-1frac34 package LEDs are untinted and non-diffused Based on the most efficient and cost effective InGaN material technology and incor-porating second generation optics they produce well defined spatial radiation patterns at specific viewing cone angles

Advanced optical grade epoxy construction offers superior high temperature and moisture resistance per-formance in outdoor signal and sign applications

Features

Well defined spatial radiation pattern

High luminous output

Untinted Non-diffused

Available in Colorndash Blue 470nmndash Green 525nm

Viewing Angle 15deg 23deg and 30deg

Standoff or non-standoff

Superior resistance to moisture

Applications

Commercial outdoor advertising

Traffic Sign

Variable Message Sign

2

Package Dimensions

Drawing A (Non-standoff)

Drawing B (Standoff)

cathodeflat

Cathode

d

100 plusmn 0200039 plusmn 0008

130 plusmn 0150051 plusmn 0006870 plusmn 020

0343 plusmn 0008

500 plusmn 0200197 plusmn 0008

580 plusmn 0200228 plusmn 0008

254 plusmn 0380100 plusmn 0015

070 max0028

3160min1244

sq typ050 plusmn 0100020 plusmn 0004

100 min0039

Viewing Angle d

HLMP-Cx1B 1296plusmn025(0510plusmn0010)

HLMP-Cx2B 1232 plusmn025(0485plusmn0010)

HLMP-Cx3B 1200plusmn025(0472plusmn0010)

Notes1 All dimensions are in millimeters (inches) 2 Leads are mild steel with tin plating3 The epoxy meniscus is 150mm max

100 plusmn 0200039 plusmn 0008

070 max0028

870 plusmn 0200343 plusmn 0008

500 plusmn 0200197 plusmn 0008

3160min1244

Cathode 100 min0039

sq typ050 plusmn 0100020 plusmn 0004

254 plusmn 0380100 plusmn 0015

cathodeflat

580 plusmn 0200228 plusmn 0008

3

Device Selection Guide

Part Number ColorTypical Viewing angle 2frac12 (deg) [4]

Luminous Intensity Iv (mcd) at 20 mA [125]

Standoff Non Standoff

Package drawingMin Max

HLMP-CB1A-XY0DD Blue 15deg 7200 12000 Non Standoff A

HLMP-CB1A-XYBDD

HLMP-CB1A-XYCDD

HLMP-CB1B-XY0DD Standoff B

HLMP-CB1B-XYBDD

HLMP-CB1B-XYCDD

HLMP-CB2A-VW0DD 23deg 4200 7200 Non Standoff A

HLMP-CB2A-VWBDD

HLMP-CB2A-VWCDD

HLMP-CB2B-VW0DD Standoff B

HLMP-CB2B-VWBDD

HLMP-CB2B-VWCDD

HLMP-CB3A-UV0DD 30deg 3200 5500 Non Standoff A

HLMP-CB3A-UVBDD

HLMP-CB3A-UVCDD

HLMP-CB3B-UV0DD Standoff B

HLMP-CB3B-UVBDD

HLMP-CB3B-UVCDD

HLMP-CM1A-450DD Green 15deg 35000 59000 Non Standoff A

HLMP-CM1A-45BDD

HLMP-CM1A-45CDD

HLMP-CM1B-450DD Standoff B

HLMP-CM1B-45BDD

HLMP-CM1B-45CDD

HLMP-CM2A-120DD 23deg 16000 27000 Non Standoff A

HLMP-CM2A-12BDD

HLMP-CM2A-12CDD

HLMP-CM2B-120DD Standoff B

HLMP-CM2B-12BDD

HLMP-CM2B-12CDD

HLMP-CM3A-Z10DD 30deg 12000 21000 Non Standoff A

HLMP-CM3A-Z1BDD

HLMP-CM3A-Z1CDD

HLMP-CM3B-Z10DD Standoff B

HLMP-CM3B-Z1BDD

HLMP-CM3B-Z1CDD

Notes1 The luminous intensity is measured on the mechanical axis of the lamp package and it is tested with pulsing condition2 The optical axis is closely aligned with the package mechanical axis3 Dominant wavelength d is derived from the CIE Chromaticity Diagram and represents the color of the lamp4 frac12 is the off-axis angle where the luminous intensity is half the on-axis intensity 5 Tolerance for each bin limit is plusmn 15

4

Part Numbering System

Note please refer to AB 5337 for complete information on part numbering system

Packaging OptionDD Ammo Pack

Color Bin Selection0 Full DistributionB Color Bin 2 amp 3C Color Bin 3 amp 4

Maximum Intensity Bin 0 No maximum intensity limit (refer to selection guide)

Minimum Intensity Bin Refer to Device Selection Guide

Viewing Angle and Lead Standoffs1A 15deg without lead standoff1B 15deg with lead standoff2A 23deg without lead standoff2B 23deg with lead standoff3A 30deg without lead standoff3B 30deg with lead standoff

ColorB Blue 470M Green 525

HLMP C x xx x x x xx

Absolute Maximum Ratings TJ = 25degC

Parameter Blue Green Unit

DC Forward Current [1] 30 mA

Peak Forward Current 100 [2] mA

Power Dissipation 116 mW

Reverse Voltage 5 V

LED Junction Temperature 110 degC

Operating Temperature Range -40 to + 85 degC

Storage Temperature Range -40 to + 100 degC

Notes1 Derate linearly as shown in figure 42 Duty Factor 10 frequency 1KHz

5

Electrical Optical Characteristics TJ = 25degC

Parameter Symbol Min Typ Max Units Test Conditions

Forward VoltageGreen Blue

VF28 32 38

V IF = 20 mA

Reverse Voltage VR 5 V IR = 10 A

Dominant Wavelength[1]

GreenBlue

d51904600

52504700

53904800

nm IF = 20 mA

Peak WavelengthGreenBlue

PEAK516464

nm Peak of Wavelength of Spectral Distribution at IF = 20 mA

Spectral Half WidthGreenBlue

123023

nm IF = 20mA

Thermal Resistance RJ-PIN 240 degCW LED Junction-to-Pin

Luminous Efficacy [2]

GreenBlue

V51878

lmW Emitted Luminous Flux Emitted Radiant Flux

Thermal coefficient of dGreenBlue

00280024

nmdegC IF = 20 mA +25degC le TJ le +100degC

Notes1 The dominant wavelength is derived from the chromaticity Diagram and represents the color of the lamp2 The radiant intensity Ie in watts per steradian may be found from the equation Ie = IVV where IV is the luminous intensity in candelas and V is

the luminous efficacy in lumenswatt

6

Figure 1 Relative Intensity vs Wavelength Figure 2 Forward Current vs Forward Voltage

Figure 3 Relative Intensity vs Forward Current Figure 4 Maximum Forward Current vs Ambient Temperature

Figure 5 Relative Dominant Wavelength Shift vs Forward Current Figure 6 Radiation Pattern for 15deg

0001

0203

04

050607

08

0910

380 430 480 530 580 630WAVELENGTH - nm

RELA

TIVE

INTENS

ITY

GREENBLUE

0

20

40

60

80

100

0 1 2 3 4 5FORWARD VOLTAGE-V

FORW

ARD CU

RREN

T-m

A

00

05

10

15

20

25

30

35

0 20 40 60 80 100 120DC FORWARD CURRENT-mA

RELA

TIVE

LUM

INOUS INT

ENSI

TY(NOR

MAL

IZED

AT 20m

A)

GREEN

BLUE

-10

-5

0

5

10

0 20 40 60 80 100FORWARD CURRENT-mA

RELA

TIVE

DOM

INAN

T W

AVEL

ENGT

H SH

IFT -

nm GREEN

BLUE

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT -DEGREE

NORM

ALIZ

ED IN

TENS

ITY

0

5

10

15

20

25

30

35

0 20 40 60 80 100TA - AMBIENT TEMPERATURE - degC

I Fmax

- M

AXIM

UM FO

RWARD

CURR

ENT -

mA

7

Figure 7 Radiation Pattern for 23deg Figure 8 Radiation Pattern for 30deg

Figure 9 Relative Light Output vs Junction Temperature Figure 10 Relative Forward Voltage vs Junction Temperature

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT - DEGREE

NORM

ALIZ

ED IN

TENS

ITY

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT - DEGREE

NORM

ALIZ

ED IN

TENS

ITY

01

1

10

-40 -20 0 20 40 60 80 100 120TJ - JUNCTION TEMPERATURE TJ - JUNCTION TEMPERATURE

NORM

ALZI

ED IN

TENS

ITY (

PHOTO)

-03

-02

-01

0

01

02

03

-40 -20 0 20 40 60 80 100 120

FORW

ARD

VOLT

AGE S

HIFT

-VGreenBlue

GreenBlue

Intensity Bin Limit Table (131 Iv bin ratio)

BinIntensity (mcd) at 20mAMin Max

U 3200 4200

V 4200 5500

W 5500 7200

X 7200 9300

Y 9300 12000

Z 12000 16000

1 16000 21000

2 21000 27000

3 27000 35000

4 35000 45000

5 45000 59000

Tolerance for each bin limit is plusmn 15

Green Color Bin Table

Bin Min Dom Max Dom1 5190 5230

2 5230 5270

3 5270 5310

4 5310 5350

5 5350 5390

Tolerance for each bin limit is plusmn 05nm

Blue Color Bin Table

Bin Min Dom Max Dom1 4600 4640

2 4640 4680

3 4680 4720

4 4720 4760

5 4760 4800

Tolerance for each bin limit is plusmn 05nmNote 1 All bin categories are established for classification of products Products may not be available in all bin categories Please contact your Avago

representative for further information

8

Precautions

Lead Forming

The leads of an LED lamp may be preformed or cut to length prior to insertion and soldering on PC board

For better control it is recommended to use proper tool to precisely form and cut the leads to applicable length rather than doing it manually

If manual lead cutting is necessary cut the leads after the soldering process The solder connection forms a mechanical ground which prevents mechanical stress due to lead cutting from traveling into LED package This is highly recommended for hand solder operation as the excess lead length also acts as small heat sink

Soldering and Handling

Care must be taken during PCB assembly and soldering process to prevent damage to the LED component

LED component may be effectively hand soldered to PCB However it is only recommended under unavoidable circumstances such as rework The closest manual soldering distance of the soldering heat source (soldering ironrsquos tip) to the body is 159mm Soldering the LED using soldering iron tip closer than 159mm might damage the LED

ESD precaution must be properly applied on the 159mm

soldering station and personnel to prevent ESD damage to the LED component that is ESD sensitive Do refer to Avago application note AN 1142 for details The soldering iron used should have grounded tip to ensure electrostatic charge is properly grounded

Recommended soldering condition

Wave Soldering [1 2]

Manual Solder Dipping

Pre-heat temperature 105degC Max -

Preheat time 60 sec Max -

Peak temperature 260degC Max 260degC Max

Dwell time 5 sec Max 5 sec Max

Note 1 Above conditions refers to measurement with thermocouple

mounted at the bottom of PCB2 It is recommended to use only bottom preheaters in order to reduce

thermal stress experienced by LED

Wave soldering parameters must be set and maintained according to the recommended temperature and dwell time Customer is advised to perform daily check on the soldering profile to ensure that it is always conforming to recommended soldering conditions

Note 1 PCB with different size and design (component density) will have

different heat mass (heat capacity) This might cause a change in temperature experienced by the board if same wave soldering setting is used So it is recommended to re-calibrate the soldering profile again before loading a new type of PCB

Avago Technologies LED Configuration

Any alignment fixture that is being applied during wave soldering should be loosely fitted and should not apply weight or force on LED Non metal material is recommended as it will absorb less heat during wave soldering process

At elevated temperature LED is more susceptible to mechanical stress Therefore PCB must allowed to cool down to room temperature prior to handling which includes removal of alignment fixture or pallet

If PCB board contains both through hole (TH) LED and other surface mount components it is recommended that surface mount components be soldered on the top side of the PCB If surface mount need to be on the bottom side these components should be soldered using reflow soldering prior to insertion the TH LED

Recommended PC board plated through holes (PTH) size for LED component leads

LED component lead size Diagonal

Plated through hole diameter

045 x 045 mm(0018x 0018 inch)

0636 mm(0025 inch)

098 to 108 mm(0039 to 0043 inch)

050 x 050 mm(0020x 0020 inch)

0707 mm(0028 inch)

105 to 115 mm(0041 to 0045 inch)

Over-sizing the PTH can lead to twisted LED after clinching On the other hand under sizing the PTH can cause difficulty inserting the TH LED

Refer to application note AN5334 for more information about soldering and handling of high brightness TH LED lamps

CATHODE

InGaN Device

9

Example of Wave Soldering Temperature Profile for TH LED

Recommended solder Sn63 (Leaded solder alloy)SAC305 (Lead free solder alloy)

Flux Rosin flux

Solder bath temperature 255degC plusmn 5degC (maximum peak temperature = 260degC)

Dwell time 30 sec - 50 sec(maximum = 5sec)

Note Allow for board to be sufficientlycooled to room temperature beforeexerting mechanical force

60 sec Max

TIME (sec)

260degC Max

105degC Max

TEM

PERA

TURE

(degC)

Ammo Packs Drawing

Note The ammo-packs drawing is applicable for packaging option ndashDD amp -ZZ and regardless standoff or non-standoff

635 plusmn 1300250 plusmn 0051

1270 plusmn 1000500 plusmn 0039

9125 plusmn 062503595 plusmn 002459125 plusmn 062503595 plusmn 00245

1800 plusmn 05007085 plusmn 00195

070 plusmn 02000275 plusmn 00075 A A

1270 plusmn 0300500 plusmn 0012

VIEW AA

400 plusmn 02001575 plusmn 00075Oslash TYP

205 plusmn 10008070 plusmn 00394

CATHODE

10

Packaging Box for Ammo Packs

Note For InGaN device the ammo pack packaging box contain ESD logo

Packaging Label

(i) Avago Mother Label (Available on packaging box of ammo pack and shipping box)

LABEL ON THISSIDE OF BOX

FROM LEFT SIDE OF BOXADHESIVE TAPE MUST BEFACING UPWARDS

ANODE LEAD LEAVESTHE BOX FIRST

(1P) Item Part Number

(1T) Lot Lot Number

LPN

(9D)MFG Date Manufacturing Date

(P) Customer Item

(V) Vendor ID

DeptID Made In Country of Origin

(Q) QTY Quantity

CAT Intensity Bin

BIN Color Bin

(9D) Date Code Date Code

STANDARD LABEL LS0002 RoHS Compliant e3 max temp 260C

For product information and a complete list of distributors please go to our web site wwwavagotechcom

Avago Avago Technologies and the A logo are trademarks of Avago Technologies in the United States and other countriesData subject to change Copyright copy 2005-2009 Avago Technologies All rights reserved AV02-2228EN - December 15 2009

(ii) Avago Baby Label (Only available on bulk packaging)

(1P) PART Part Number

(1T) LOT Lot Number

(9D)MFG DATE Manufacturing Date

CO Country of Origin

Customer PN

Supplier Code

QUANTITY Packing Quantity

CAT Intensity Bin

BIN Color Bin

DATECODE Date Code

RoHS Compliant e3 max temp 260C Lamps Baby Label

DISCLAIMER Avagorsquos products and software are not specifically designed manufactured or authorized for sale as parts components or assemblies for the planning construction maintenenace or direct operation of a nuclear facility or for use in medical devices or applications Customer is solely responsible and waives all rights to make claims against avago or its suppliers for all loss damage expense or liability in connection with such use

Contents of Submittal

DIA Parking Signs Page 1 of 5

Skyline Products Inc

General Specifications for Full Color LED Inserts

DIA Parking Signs Page 2 of 5

Specification for Full Color LED Inserts Notes

10 Full Color LED VMS Inserts

11 Quality Assurance

ISO 90012008 certification for design manufacturing and service Current CDOT and DIA requirement

12 General ETL Listed for UL 48 UL50 and UL 1433 Current CDOT and DIA

requirement 13 Housing Properties Sign housing are designed in accordance to AASHTO Standard Specifications for Structural Supports for Highway Signs Luminaires and Traffic Signals ndash 6th Edition for wind speeds of up to 140 mph AASHTO group load combinations include total sign weight dead load ice and wind loads and the design meets the fatigue requirements for truck-induced gusts Snow loading is include in design loads for applicable geographical regions

Current CDOT and DIA requirement

Sealed housing Welding compliance with AWS standards

All welding shall be by an inert gas process in accordance with the American Welding Society (AWS) Standards 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum The LED DMS manufacturerrsquos welders and welding procedures shall be certified by an ANSIAWS Certified Welding Inspector to the 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum Proof of certification of all the LED DMS manufacturerrsquos welders and applicable welding procedures shall be supplied with the submittals The name phone number and address off the ANSIAWS Certified Welding Inspector that certified the LED VMS manufacturerrsquos welders and procedures shall also be provided with the submittals

Current CDOT and DIA requirement

Black KYNAR 500 coated face on mask and borders mdash 30-year coating guaranteed to not chip fade or peel for 20 years

Current CDOT and DIA requirement

The lens panel assembly shall consist of a KYNAR 500 coated aluminum mask over a clear glazing The lens panel assembly shall be modular in design interchangeable without misalignment of the lens panel and the LED pixels and removable from within the main sign housing

Current CDOT and DIA requirement

Aluminum face (090rdquo) mask over glazing with apertures for the pixels The lens panel aluminum mask shall be 0090 inch minimum thickness and finished with a matte black licensed factory applied KYNAR 500 Resin Fluoropolymer based coating system It shall be perforated to provide an aperture for each pixel on the display modules Each aperture shall be as small as possible without blocking the LED light output at the required viewing angle The Skyline aluminum face mask with aperture system will significantly minimize glare on the sign as it blocks more than 73 of sun rays making it very legible even with direct sunlight This method should be required over a ldquolouverrdquo system Louvers create a shelf above each row of pixels collecting snow ice dirt etc and ultimately inhibiting the display

Current CDOT and DIA requirement

Polycarbonate glazing 18rdquoGE LEXAN XL102UV Single lift face that allows a single technician to easily lift the entire face for safe fast and easy access to all the internal sign components

Current CDOT and DIA requirement

Mounting brackets Skyline will work with the appropriate parties to develop a mounting system to accommodate for the type of sign being provided and the structure requirements

Natural aluminum finish (excluding face) Current CDOT and DIA requirement

14 Environmental Control 8 watt per foot heat tape will be installed along the bottom of entire display area Provided heat tape will be controlled by the Advanced Humidity Sensing System of the controller

Current CDOT and DIA requirement

DIA Parking Signs Page 3 of 5

Environmental Sensors (1) Photocell Sensor (1) Internal Temperature Sensor (1) Humidity Sensor (1) Door Alarm

15 LED Display and Electronics Electronics designed and tested to -40degC to 85degC Current CDOT and DIA

requirement True 18-inch display (275 inch vertical and horizontal pitch) Current CDOT and DIA

requirement Display Matrix 7 high x 30 wide Legibility distance 200-1200 feet Current CDOT and DIA

requirement Printed circuit board are built to IPC-A-610D Class 2 certification Current CDOT and DIA

requirement Display modules are easily removable and replicable without the use of any additional tools

Current CDOT and DIA requirement

LED type Each Pixel contains three strings of LEDs

String 1 AlInGaP 30 degree LEDs (Red) String 2 InGaN 30 degree LEDs (Green) String 3 InGaN 30 degree LEDs (Blue)

Pixel design brightness 12400 candela at 20 mA (18rdquo characters) Current CDOT and DIA

requirement LED drive current

Red LED lt 30mA Blue and Green LEDs lt 15mA

All LEDs will have standoffs providing superior LED cooling and eliminate corrosion LED pixel protection and alignment device Silicon conformal coat will conform to MIL-I-46058C Type SR and IPC-CC-830 standards

Current CDOT and DIA requirement

Uniform LED color and brightness 256 minimum brightness levels Pixel Test

The pixel test shall be performed from the central controller on command and automatically once a day During a pixel test the operational status of each pixel shall be tested and then transmitted to the central controller or laptop computer This pixel status test shall report back all LED color string errors within each pixel A list of defective LED color strings shall be provided listing string color line number module number column number and row number for the associated pixel for each defective string The pixel test must be completed in less than 05 seconds regardless of message status

Current CDOT and DIA requirement

True Message Display Verification (Pixel Read) The TMDV shall be performed during both message downloads and during every sign poll from the central controller or laptop computer The TMDV shall perform a real-time read of the displayed message and shall return the operational state of each LED color string within each pixel to the central controller as it is currently displayed to the motorist including any errors This shall allow the central controller operator to see what is visibly displayed to the motorist on an individual pixel basis During a TMDV the operational state of each LED color string within each pixel shall be read by the sign controller to allow the central controller or laptop computer to show the actual message including static flashing and alternating messages that are visibly displayed on the sign in a WYSIWYG format This pixel read shall take place while a message is displayed on the sign without disturbing the message in any way Any flashing flickering blinking dimming or other disturbance of the message during this pixel read shall be cause for rejection of the sign The TMDV shall be an actual real time read of LED color strings at the time of

Current CDOT and DIA requirement

DIA Parking Signs Page 4 of 5

the associated sign poll or message download and shall not be accomplished by simulating errors based on the last pixel test

16 Power Supplies and Sensors High-efficiency power supplies Current CDOT and DIA

requirement Redundant power supply Current CDOT and DIA

requirement Power supply sensors Current CDOT and DIA

requirement Operational status feedback of all sensors Current CDOT and DIA

requirement All LED module power supply voltages shall be continuously measured and monitored by the sign controller The sign controller shall provide these voltage readings to the master controller or laptop computer upon command When a voltage drops below a critical value an error message shall be generated and transmitted to the master controller or laptop computer

17 AC Electrical AC Electrical components will conform to NEC standards Current CDOT and DIA

requirement GFCI outlet 20 Controller and Controller Cabinet 21 Sign Controller Skyline Advanced Controller will be located within each sign housing The controller shall monitor and control the ventilation system and all sensors within the sign housing

Ability to control multiple signs on a single sign structure NTCIP compliance Current CDOT and DIA

requirement 22 Cabinet Type A Skyline extended pole cabinet will be provided Natural aluminum exterior finish Pull-out laptop shelf Door alarm 23 Environmental Control Humidity sensor Internal temperature sensor 24 AC Electrical Conformity with NEC standards Current CDOT and DIA

requirement Circuit breakers Current CDOT and DIA

requirement GFCI outlet 25 Surge Protection Two-stage AC power surge protection with feedback and automatic shutdownisolation

Current CDOT and DIA requirement

The system power shall be protected by two stages of transient voltage suppression devices Tripping of each stage (or both if tripped simultaneously) of the surge protection shall cause the sign controller to call central and report the error condition (for dialup operation) or report the error condition to central on the next poll (for multi-drop operation) There shall be an option that is either enabled or disabled and is selected and downloaded from the central controller to the sign controller When this option is enabled tripping of the second stage of surge protection shall prevent power from reaching any components of the sign until the surge protection has been replaced When this option is disabled the sign will continue to function normally after the second stage of surge protection is tripped

30 Software Signs and Controllers shall be fully compatible with the DIA NTCIP sign software at no additional cost to the department in accordance with these specifications

DIA Parking Signs Page 5 of 5

40 Warranty and Telephone Technical Support One-year limited parts return-to-factory warranty Current CDOT and DIA

requirement Lifetime standard telephone support Current CDOT and DIA

requirement

  • Cover Page
  • Cover Letter
    • Cover Letter
    • Transmittal Letter
      • Product Details
        • Sign Brochure
        • Sign Details
        • System Block Diagram
        • Wiring Block Diagram
          • Industry Compliances
            • ISO Certificates
            • UL Authorization
            • NTCIP
            • Welding Procedures-Employees
              • Component Cut Sheets
                • Kynar
                • Lexan
                • Latch
                • Heat Tape
                • GFI
                • Hub
                • Controller
                • Comm Surge
                • AC Surge
                • Ethernet
                • Power Supply
                • LED
                  • Drawings
Page 7: )5217 $&&(66 6/,0/,1( - Denver International Airportbusiness.flydenver.com/bizpdf/DIAID_2318.pdfSign housings are designed in accordance with AASHTO Standard Specifications for Structural

Standoffs on LEDs - Provides Superior LED Cooling amp Prevents Corrosion

Controller - Continued

48mm (1875) ndash Pixel Pitch

70mm (275) ndash Pixel Pitch

Auxiliary Control

32mm (125) ndash Pixel Pitch

Redundant Logic Power Supply

18-inch Characters ndash 5x7 Standard Font (Other fonts available)

Avago - AlInGaP 15deg LEDs (Red) InGaN 15deg LEDs (Blue Green)

18-inch Characters ndash 16x23 Font (Other fonts available)

Modem - (fiber optic cellular dial-up etc)

On-Site Labor Service

Lifetime Premium Priority Support

100-700 feet for 12-inch Characters

One-Year Limited Parts Return-to-Factory Warranty

Cabinet Support Board - Located in Traffic Cabinet

Notes

Display Modules Replaceable Without Tools

Full Color 24bit color ndash Provides excellent MUTCD color palette matching

Warranty and Telephone Technical Support

8-inch Characters ndash 8x11 Font

(Reduces light polution by focusing message directly at the roadway)

Lifetime Standard Support

Five-Year Limited Parts Return-to-Factory Warranty

LED Display and Electronics

Hardware Watchdog Timer

Avago - AlInGaP 30deg LEDs (Red) InGaN 30deg LEDs (Blue Green)

Keypad amp Display for Controller ndash Auxiliary Control Panel (ACP)

LED Type

Display Type (Color Scheme)

8-inch Characters ndash 5x7 Standard Font (Other fonts available)

20mm (0787) ndash Pixel Pitch

Thru-Hole LEDs w LED Pixel Protection amp Alignment Device

LED BrandModel

200-1200 feet for 18-inch Characters

One-Year Standard Support Package

SMT LEDs - Constructed with (4) feet that Align amp Support the LED

Amber 1bit Mono-Chrome - Excellent for simple text or graphic messages

50-450 feet for 8-inch Characters

Post-Warranty Telephone Technical Support

Uniform color and brightness

Legibility Distances

50-350 feet for 6-inch Characters

ITS-Grade FeatureLook for Skyline Productsrsquo ITS Industry-First features indicated with this symbol

Selected

Option

12-inch Characters ndash 5x7 Standard Font (Other fonts available)

12-inch Characters ndash 11x16 Font

6-inch Characters ndash 5x8 Font

Three-Year Limited Parts Return-to-Factory Warranty

Skyline Project CO201510501

Published 10815 1036 AM

2903 Delta Drive bull Colorado Springs CO 80910 bull (800) 759-9046 Option 2

wwwSkylineProductscomPage 3 of 4Rev 02222015m

LED Drive Current -

Traffic Cabinet

Cabinet Door Alarm(s)

Exterior Cabinet Finish

GFCI Outlet(s) - NEMA 5-15R

12400 cdm2 minimum white brightness

LED Display and Electronics - Continued

332334 Cabinet

High-Efficiency Power Supplies

Painted Cabinet

Natural Aluminum Finish

Interior Lighting - Activated via door switch

Cabinet Heater - Controlled via Thermostat

Internal Cabinet Humidity Sensor

336S Cabinet

Redundant Power Supply

Power Supply Sensors - For each power supply (Monitored by Controller Reported to Central)

ITS-Grade FeatureLook for Skyline Productsrsquo ITS Industry-First features indicated with this symbol

True Message Display Verification (Performed at same level as Pixel Test)

Locally Downloadable

LED Power Supply Options

Selected

Option

LEDs Driven Properly - ge 2400 Hz day and 100 Hz night

Cabinet Sensor(s)

Cabinet Mounting

Cabinet Environmental

Laptop Shelf and Document Holder - (Inside Traffic Cabinet)

Cabinet Type

Skyline Large Pole Cabinet

Color Level (Each LED color string - Red Green Blue)

Remotely Downloadable

Internal Cabinet Temperature Sensor

Operational Status Feedback of All Sensors

Other

Ground-Mounted - Pad Mounted

Pole-Mounted

Pixel Test

(Red less than 30mA Blue amp Green less than 15mA)

Display Design Brightness (Meets NEMA TS4-2005 Section 5)

Notes

Adjustable Brightness Table

Standard Cabinet Ventilation System

256 Brightness Levels

Skyline Project CO201510501

Published 10815 1036 AM

2903 Delta Drive bull Colorado Springs CO 80910 bull (800) 759-9046 Option 2

wwwSkylineProductscomPage 4 of 4Rev 02222015m

On signs so equipped04242012

System Block Diagram(In-Sign Standard Skyline Controller)

CommSurgeModem

EthernetSwitch

AC Surge

Load Center

12V Power Supply

Electrical Service

Communications Service

Load Center UPS

Power Supplies

AC Surge

Skyline Controller

Door Alarm

Radar

Heat Tape

Beacons

Voltage Sensors

Optical Sensors

Temp Sensors

Humidity Sensors

Power Supply Sensors

2

1

3

4

5

6 n

Display Board

Display Driver

CommSurge

To Additional Signs

Sign 1

Pole Cabinet

GFI

06052015

Electrical ServiceCommunications Service

Wiring Block Diagram(Skyline In-Sign Controller)

Pole Cabinet

120VAC (per sign)2 Wires plus Ground

20A Service(By Others)

120VAC2 Wires plus Ground

50A Service(By Others)

(By Others)

1 Cable (per sign)CAT5e

(By Others)

Sign

To

Additional Signs

Note These control cables carry Ethernet Signals and can not be greater then 100m If a distance greater then 100m is desired Fiber Optic Cable will be required If Fiber is required please notify Skyline

Products and additional costs will apply

Contents of Submittal

224

ACTUAL SIZE

ACTUAL SIZE

ACTUAL SIZE

ACTUAL SIZE

ACTUAL SIZE

Dimensions in millimeters (inch) unless otherwise stated

K3 Draw LatchRotary middot Small

Lift and Turn operation bullConsistent pull-up bull

Material and FinishStainless steel or steel zinc plated

Installation NotesInstall assembly with Oslash 3 (125)rivets or M3 (No 4) screws (not supplied)

NotesSpring loaded Ideal for applications where shock and vibration occur Compensates up to 4 (156) for mounting hole irregularities panel variations and gasket set

Part NumberSee table

Order latch and keeper separately

38 (150)

52plusmn08(208plusmn03)

Open

465plusmn08(183plusmn03)

Closed

24 (94)

15(58)33

(129)

39(152)

2 (09)

175(69)

21(81)13

(50)

37(144)

Keeper(shown engaged)

Riveted Spring Loaded

Padlockable Kick-Out Spring

38 (150)

53plusmn08(207plusmn03)

Open

46plusmn08(182plusmn03)

Closed

24 (94)

15(58 )33

(129)

39(152)

2(09)

175(69)

Keeper(shown engaged)

21(81)13

(50)

37(144)

49 (193)

175 (69)

2(09)

39(153)

95(38)

24 (94)

58plusmn08(227plusmn03)

Open

51plusmn08(202plusmn03)

Closed

24(94)44 (175)

38 (150)

Oslash

21 (81)13(50)

37 (144)

Keeper(shown engaged)

38 (150)

52plusmn08(208plusmn03)

Open

465plusmn08(183plusmn03)

Closed

24 (94)

15(58 )

175 (69)

15deg

14(53)

Kick-out spring lifts latch when open for clearance of keeper

Optionalkeeper plate

21(81)

13(50)

37 (144)

Internalkick-out

springshown

24(938)12

(47)

27(1063)

19 (750)

33 (130)(4 places)

Oslash

Paneledges

21(81)13

(50)

37(144)

Keeper

MaterialPart Number

Riveted Spring Loaded Padlockable Kick-Out Spring Keeper

Steel K3-1625-07 K3-1735-07 K3-2403-07 K3-1887-07 K3-0334-07Stainless Steel K3-1625-52 K3-1735-52 K3-2403-52 K3-1887-52 K3-0334-52

wwwsouthcocomK3

barnja
Rectangle
barnja
Rectangle

NELSONtrade TYPE LT SELF-REGULATING HEATER CABLE

SPECIFICATIONAPPLICATION INFORMATION

LT3-CB

LT5-CB

LT8-CB LT10-CB

LT23-CB

LT25-CB

LT28-CB LT210-CB

bull Optional Overjacket bull Standard Metal Braid

bull Stranded Plated Copper Conductors

bull Self-Regulating Conductive bull Bonded Inner Thermoplastic Jacket bull Outer Thermoplastic Elastomer Jacket

Description Nelson Type LT self-regulating heater

cable is a parallel circuit electric heater strip An irradiation cross-linked conductive polymer core material is extruded over the multi-stranded tin-plated 16-gauge copper bus wires The conductive core material increases or decreases its heat output in response

to temperature changes Two jackets provide extra dielectric strength moisture resistance and protection from impact and abrasion damage The inner thermoplastic jacket is extruded over and bonded to the core material A thermoplastic elastomer outer jacket is then extruded over the inner jacket

A stranded tinned copper metal braid is supplied on all heaters An optional overjacket (fluoropolymer or modified polyolefin) can be specified when the heater cable is to be installed in wet or corrosive environments

Principle of Operation The parallel bus wires apply voltage

along the entire length of the heater cable The conductive core provides an infinite number of parallel conductive paths permitting the cable to be cut to any length in the field with no dead or cold zones developing The heater cable derives its self-regulating characteristic from the inherent properties of the conductive core material As the core

material temperature increases the number of conductive paths in the core material decrease automatically decreasing the heat output As the temperature decreases the number of conductive paths increase causing the heat output to increase This occurs at every point along the length of the cable adjusting the power output to the varying conditions along the pipe

The self-regulating effect allows the cable to be overlapped without creating hot spots or burnout As the cable self-regulates its heat output it provides for the efficient use of electric power producing heat only when and where it is needed and also limiting the maximum sheath temperature

Application Nelsons Type LT self-regulating heater

cable is ideal for use in maintaining fluid flow under low ambient conditions Freeze protection and low watt density process temperature systems such as product pipelines fire protection process water dust suppression systems lube oil condensate return hot water and structure anti-icing are typical applications for this product

The base product is supplied with a tinned copper metal braid that may be used in both general applications and in dry non-corrosive hazardous (classified) areas It is also used to provide a conductive ground path when cable is installed on non-conductive surfaces such as plastic or painted pipe

Options (Delete -CB and add) -JT A tinned copper metal braid with a

modified polyolefin overjacket is available for use when the heater cable is exposed to aqueous solutions of inorganic chemicals (phosphate dilute acids chlorides bases and carbonites) It is also recommended where mechanical abuse is a problem

-J A tinned copper metal braid with a fluoropolymer overjacket is available for use when the heater is available for use when the heater cable is exposed to excessive moisture organic chemicals solvents etc in hazardous (classified) areas and ordinary areas

D1- Approved for use in Class I Division 1 Groups B C and D Class II Division 1 Groups E F and G Class III hazardous areas D1 heating cable requires the use of HASK series connection kits

RichardYount
Rectangle

NELSONtrade TYPE LT SPECIFICATIONAPPLICATION INFORMATION SELF-REGULATING HEATER CABLE

Performance and Rating Data

Catalog Number

Service Voltage

Maximum Length

Maximum Maintenance Temperature

Maximum Intermittent Exposure

T-Rating

LT3 120 325 150degF (65degC) 185degF (85degC) T6 LT23 240 650 150degF (65degC) 185degF (85degC) T6 LT5 120 270 150degF (65degC) 185degF (85degC) T6 LT25 240 540 150degF (65degC) 185degF (85degC) T6 LT8 120 210 150degF (65degC) 185degF (85degC) T5

LT28 240 420 150degF (65degC) 185degF (85degC) T5 LT10 120 180 150degF (65degC) 185degF (85degC) T5 LT210 240 360 150degF (65degC) 185degF (85degC) T5

Electrical equipment T-rating codes define the maximum surface temperature that equipment will reach It is used in hazardous (classified) area applications

Circuit Breaker Selection

Max Length (Feet) Vs Circuit Breaker Size

Start-Up 120 Volt 240 Volt

WattsFt Temp 15A 20A 30A 40A 15A 20A 30A 40A 3 50degF (10degC) 325 650 0degF (-18degC) 230 305 325 460 620 650 -20degF (-29degC) 205 275 325 410 550 650 5 50degF (10degC) 225 270 460 540 0degF (-18degC) 155 205 270 310 415 540 -20degF (-29degC) 135 180 270 275 370 540 8 50degF (10degC) 145 195 210 295 390 420 0degF (-18degC) 100 130 195 210 200 265 395 420 -20degF (-29degC) 90 115 175 210 175 235 350 420

10 50degF (10degC) 115 150 180 230 305 360 0degF (-18degC) 85 110 155 180 165 220 325 360 -20degF (-29degC) 75 100 145 180 150 195 290 360

NOTES 1 Circuit breakers are sized per national electrical codes

2 When using 240 volt product at 208 220 or 277 volts use the circuit adjustment factors shown in the Voltage Adjustment Table

3 When using 2 or more heater cables of different wattage ratings in parallel on a single circuit breaker use the 15A

column amperage of 15 amps divide it by the maximum footage to arrive at an ampsfoot figure for each cable You can then calculate circuit breaker sizes for these combination loads These ampsfoot factors include the 125 sizing factor

4 National electrical codes require ground-fault equipment protection for each branch circuit supplying electric

heating equipment Exceptions to this requirement can be found in the 2002 NEC 5 Heater cables with D1 optional construction require the use of ground fault interrupterground leakage device with

a trip setting no greater than 30mA

RichardYount
Rectangle

NELSONtrade TYPE LT SELF-REGULATING HEATER CABLE

SPECIFICATIONAPPLICATION INFORMATION

Power Output Rating

(-1) (10) (21) (32) (43) (54) (65)

TEMPERATURE DEGREES F (C) A LT3 B LT5 C LT8 D LT10 LT23 LT25 LT28 LT210

WATTS PER FOOT x 328 = WATTS PER METER PIPE TEMPERATURE degF CONVERSION TO degC = 59 (degF - 32)

RichardYount
Rectangle

NELSONtrade TYPE LT SELF-REGULATING HEATER CABLE

SPECIFICATIONAPPLICATION INFORMATION

Catalog Numbers Standard Feature Suffix

BASIC CATALOG NUMBERS -CB Tinned Copper Braid Voltage Watts Per Foot

Optional Features Suffix 3 5 8 10 120 VAC LT3 LT5 LT8 LT10

-J Tinned Copper Braid and Fluoropolymer Overjacket 240 VAC LT23 LT25 LT28 LT210 -JT Tinned Copper Braid and Modified Polyolefin Overjacket D1- Division 1 approved

Voltage Adjustment Use of Self-Regulating heater products at other than rated voltages require minor adjustments in power and maximum circuit lengths

ADJUSTMENT MULTIPLIER 208 VAC 220 VAC 277 VAC Absolute

Product Power Length Power Length Power Length Max Length LT23 76 93 85 96 127 107 650 ft LT25 79 93 87 96 124 107 540 ft LT28 84 93 90 96 119 108 420 ft

LT210 86 93 92 96 116 109 360 ft

Approvals FM CSA UL Ordinary Locations - Ordinary Locations - Ordinary Locations - (-CB -J or -JT options) (-CB -J or -JT options) (-CB -J or -JT options) Hazardous (Classified) Hazardous (Classified) Hazardous (Classified) Locations Locations Locations (-CB -J or -JT options) (-CB -J or -JT options) (-CB -J or -JT options) Class I Division 2 Class I Division 2 Class I Division 2 Groups B C D Groups B C D Groups A B C D Class II Division 2 Class II Division 2 Class II Division 2 Groups G Groups E F G Groups F G Class III Division 2 Class III Division 2 Class III Division 2 (-J option) (-J option) (-J option) Class I Zone 1 Class 1 Division 1 Class I Zone 1 and 2 Group IIC Groups B C D Group IIC (D1 option) Class II Division 1 (D1 option) Class I Division 1 Groups E F G Class I Division 1

Groups B C D Class I Zone 1 Groups B C D Group IIB + H2 Class II Division 1 Zone 1 Ex e II T6 (T5) Groups E F G Class III

Accessories bull Connection Kits for Power Connection Tee Splice Splices and End Seals (Nelson PLT and ALT Series) bull Thermostatic Controls (Nelson TA TH TE and HC Series) bull Junction Boxes Tapes and Warning Signs bull Custom Control Monitoring and Power Panels bull Division 1 Connection Kits for Power Connection Tee Splice Splice and End Connection (Nelson HASK Series) bull Zone 1 Connection Kits for Power Connection Tee Splice Splice and End Connection (Nelson Z1-PLT and Z1-ALT Series)

Nelson Heat Tracing Systems products are supplied with a limited warranty Complete Terms and Conditions may be found on Nelsons website at wwwnelsonheaterscom

NELSON HEAT TRACING SYSTEMS bull PO BOX 726 bull TULSA OK 74101 bull 918-627-5530 bull FAX 918-641-7336 bull wwwnelsonheaterscom 316-SA-001 copy 2006 Nelson Heat Tracing Systems October 2006

RichardYount
Rectangle

GFCI Personnel Protection DevicesGFCI Personnel Protection DevicesHospital Grade GFCI Receptacles mdash Back and Side Wired15 AMP 125V at Receptacle 20 AMP 125V Feed-ThroughDESCRIPTION CAT NO COLOR NEMA CONFIG

Basic Cat No Denotes Brown

Duplex Receptacle with LED Indicator Light 6598-HG I W GY R

20 AMP 125V at Receptacle and Feed-ThroughDESCRIPTION CAT NO COLOR NEMA CONFIG

Basic Cat No Denotes Brown

Duplex Receptacle with LED Indicator Light 6898-HG I W GY R

Commercial Grade GFCI Receptacles mdash Back and Side Wired15 AMP 125V at Receptacle 20 AMP 125V Feed-Through

DESCRIPTION CAT NO COLOR NEMA CONFIGBasic Cat No Denotes Brown

No Indicator Light 6599 I W GY E A

Duplex Receptacle with LED Indicator Light 6598 I W

With 41frasl2 Leads 6599-L I W

Buttons match face color 6599-A I W A

20 AMP 125V at Receptacle and Feed-ThroughDESCRIPTION CAT NO COLOR NEMA CONFIG

Basic Cat No Denotes Brown

No Indicator Light 6899 I W GY

Duplex Receptacle with LED 6898 I WIndicator Light

Buttons match face color 6899-A I W A

Switch-Rated GFCI - Back and Side Wired 20 AMP 125V Switch-RatedSwitch Rating 15 HP 120VDESCRIPTION CAT NO COLOR

Basic Cat No Denotes Brown

Blank Face GFCI No Indicator Light 6490 I W E

Combination Switch GFCI Outlet mdash Side WiredSwitch 1000W 125V AC Outlet 15 AMP 125V Feed-Through 20AMP 125VDESCRIPTION CAT NO COLOR

Basic Cat No Denotes Brown

Single-Pole Switch amp GFCI Protected Outlet 5299 I W

All devices are UL Listed Also CSA Certified except where indicated by

6599-W

5299-W

SPECIFICATIONS amp FEATURESReceptaclesbull Trip threshold meets or exceeds UL

requirements for tripping timebull Impact-resistant thermoplastic cover and bodybull Silver alloy contactsbull Compatible with all Decora devices supplied

with Decora wallplate available in selectedDecora colors

bull Terminals accept up to No12 solid or stranded wire

Combination SwitchGFCIbull Ideal for kitchens bathrooms modular kitchen

units bathroom cabinet fixtures lamp cabinetfixtures and applications where combinationdevices are used

TESTING amp CODE COMPLIANCEbull UL Standard 943 Class A (GFCI) and 498

(receptacles)bull UL Listed (File 48380)bull Meets ANSI C73 NEMA WD-1 require-

ments for duplex receptaclesbull CSA Certified (LR-57811)bull Backed by a Limited Two-Year Warranty

COLORBasic Cat Nos shown above denote Brown color Forother color selections add the suffix to catalog numberas follows Ivory (-I) White (-W) Gray (-GY) Red (-R)Black (-E) Almond (-A)

MATERIAL CHARACTERISTICSFlammability Rated V2Operating Temperature -30degF (-35degC) to 151degF (66degC)

421

(10

69

mm

)

170 (432 mm)

130 (330 mm)

113

(286 mm)143

(362 mm)

270

(68

6 m

m)

COMMERCIAL GRADE GFCI RECEPTACLECat No 6599

RESET

TEST

270

(68

5 m

m)

112 (317 mm)

153 (388 mm)

COMBINATION SWITCH GFCI OUTLETCat No 5299

5-15RG

W

5-15RG

W

5-20RG

W

5-20RG

W

F1 To learn more about Levitonrsquos outstanding offering of devices visit our Website at wwwlevitoncom Building a Connected World

RussellHenry
Rectangle

RigidIMC Conduit FittingsTampB Catalog Number

H100-TBUPC Number 78621089863Status ActiveDescription

1 in Zinc Hub Connector with thermoplastic insulating throat sealing ring-Nitrile (BUNA-N) For use with RigidIMC ConduitApplication

Suitable for hazardous locations use in Class I Di-

vision 2 Class II Division 1amp2 Class III Division 1

amp 2 per NEC 501-4(b) 502-4 (a) and 503-3 (a)

Suitable for hazardous locations use in Class II

Groups E F G amp Class III locations per CEC 18-

202 18-252 18-302 18-352

General

Trade Size (inches) 1

Material Zinc

Dimension Information

Dimension A (inches) 2

Dimension B (inches) 1 1316

Dimension C (inches) 1 116

Dimension D (inches) 14

Dimension E (inches) 1

Specifications

3dmodel Available on Website

Packaging

TampB Inner Pack 5

Package in Units 25

TampB Sold in UOM Each

TampB Weight Per UOM 39 lbs per 100

Application Support

Spacing Chart Available on Website

Certifications

RoHS Compliance Yes

Certifications

File Nbr

E 23018

For further technical assistance please contact us

Thomas amp Betts - USA8155 TampB BlvdMemphis TN 38125wwwtnbcom

TampB Technical SupportMS 3B-508155 TampB BlvdMemphis TN 38125

Hours 7AM - 6PM CDTMonday-FridayPhone (888) 862-3289Fax (901) 252-1321Emailtechsupporttnbcom

Skyline Controller - Headless Cut Sheet - Revised 073015 Page 1 of 2

Skyline Controller - Headless

The Skyline Controller consists of an IP addressable NTICP compliant Controller The Skyline Controller is equipped with

all the necessary equipment to run an NTCIP compliant Variable Message Signs of virtually any type or configuration The

Controller is also equipped with other essential features required by various industry standards and DOTs alike

The Skyline Controller is structured around an environmentally hardened Linux-based controller which is fully NTCIP

compliant The Controller also has the following features

NTCIP is natively supported (Protocol converter or translator devices are not required)

Contains memory for storing Changeable amp Permanent messages Graphics Fonts and other necessary files for

controller operation

Contains DMS-specific control firmware (embedded software) that monitors internalexternal sensors (internal temp

ambient temp humidity power supplies battery voltage etc) displaypixel status amp errors communication inputs and

controls the sign display and environmentals as directed by external NTCIP compliant control software

Utilization of a powerful Linux based Central Processing Unit

An Integrated terminal connection

Two (2) NTCIP-compliant RS232 communication ports

One (1) NTCIP-compliant Ethernet port with RJ45 connector

Compatible with an external Hayes-compatible modem or other communications equipment

Integrate Hardware watchdog circuit that provides automatic reset of controller and communications devices

Operating temp range of -40deg to 74deg C (-40deg to 165deg F) and meets applicable NEMA TS2 and TS4 Standards

The user interface is provided via laptop computer to perform the following functions that include

Navigating the controllerrsquos menu subsystem

Displaypixel diagnostics

Activation of messages stored in memory (Permanent amp Changeable)

Configuring communications port settings and NTCIP options

lsquoPowerrsquo Switch and Indicator used to switch main power on to the controller

lsquoLocalRemotersquo Selection used to place the controller in ldquolocal mode

Reset functionality used to restart the controller andor sign(s)

debode
Text Box

Skyline Controller - Headless Cut Sheet - Revised 073015 Page 2 of 2

The Skyline Controllerrsquos NTCIP Remote Interface Ethernet port utilizes a 10100 Ethernet RJ45 Jack that supports the

UDP network protocol In addition the Controller also contains an NTCIP Local Interface connection that is operated

via a laptop computer Some additional functionality that this interface provides are

An Integrated terminal connection

Remote firmware updates

Compliance with the various industry standards listed here

NTCIP o 1101 - Simple Transportation Management Framework (STMF)

o 1102 - Octet Encoding Rules (OER) Base Protocol

o 1103 - Transportation Management Protocols

o 1201 - Global Object (GO) Definitions

o 1203 - Object Definitions for Dynamic Message Signs

o 2001 - Class B Profile

o 2104 - Ethernet Subnetwork Profile

o 2201 - Transportation Transport Profile

o 2202 - Internet (TCPIP and UDPIP) Transport Profile

o 2301 - Simple Transportation Management Framework (STMF) Application Profile

Conformance Level 1

NEMA TS2 ndash where applicable

o Section 2 ndash Environmental Requirements

NEMA TS4 ndash where applicable

o Section 2 ndash Environmental Requirements

o Section 4 ndash Controller To Sign Interface

o Section 8 ndash Electronics and Electrical

o Section 9 ndash Performance Monitoring

o Section 10 ndash Power Requirements

UL48 ndash Standard for Electric Signs

UL50 ndash Standard for Enclosures for Electrical Equipment

IPC-CC-830 ndash For Silicon Conformal Coating

IPC-A-610C Class 2 Acceptability of Electronic Assemblies

ANSIIPC-7711 Rework of Electronic Assemblies

ANSIIPC-7721 Rework and Modification of Printed Boards and Electronic Assemblies

TThhee ZZoonneeBBaarrrriieerr SSeerriieess is a uniquelymodular data and signal line protectionsystem for 24V 4-20mA current loopand Industrial Ethernet applications Byproviding an effective barrier betweenuncontrolled transient environments andyour valuable electronic systems theZoneBarrier Series protects you fromcostly system down time and equipmentfailure

TThhee ssoopphhiissttiiccaatteedd hhyybbrriidd cciirrccuuiittrryyemployed by the ZoneBarrier Seriesprotects your equipment withoutimpeding normal operation ZoneBarrierprotection components comprise acombination of high energy GasDischarge Tubes with ultra fast diodesand Silicon Avalanche Diodes Thiscombination of high quality surgeprotection components gives theZoneBarrier Series its characteristic lowlet-through voltage and high 10kA surgecurrent capacity which provides excellentprotection ZoneBarrier devices haveRJ45 terminal strip or pluggableterminal strip connectors

DDeessiiggnneedd ffoorr mmuullttii--lloooopp oorr ssiinnggllee ccoonnttrroolllloooopp aapppplliiccaattiioonnss the ZoneBarrier Seriesoffers a flexible surge protection solutionthat is capable of growing with yourrequirements A ZoneBarrier module canbe used as a stand-alone device or as abuilding block in a surge protectionsolution as simple or as complex as yourrequirements now and in the future

OOnnee ssiimmppllee mmaannuuaall ooppeerraattiioonn clampsmodules securely onto DIN rail an actionthat also automatically provides theessential high-integrity groundconnection Standard lsquoTop-hatrsquo (T-section)DIN rail is generally suitable for mountingZoneBarrier Series modules Where anumber of ZoneBarrier Series modulesare mounted on one rail any that areincorrectly mounted (and therefore notsecurely grounded) are very obviousand can easily be remountedcorrectly The ZoneBarrierSeries also has twomounting feet ateither end of theu n i t

enabling mounting to a flat surface suchas a cabinet wall

ZZoonneeBBaarrrriieerr ddaattaa aanndd ssiiggnnaall ddeevviicceess aarreetteesstteedd ttoo IIEECC 6611000000--44--55 and CCITT K17Industrial Ethernet compatible versionsare also UL Certified Cat5 and UL 497BListed ZoneBarriers come complete witha full 10 year product warranty

AAddddiittiioonnaall pprrootteeccttiioonn should be providedfor other systems which may be inter-connected eg power feeds telephonewiring etc other units are available forthis purpose

Data Protection

Protects sensitive IO ports against induced surgesand transients

ZoneBarrier

FFoorr 2244VV 44--2200mmAA ccuurrrreenntt lloooopp aapppplliiccaattiioonnss

IInndduussttrriiaall EEtthheerrnneett ccoommppaattiibbllee vveerrssiioonnssUULL CCeerrttiiffiieedd CCaatt55

TThhrreeee ssttaaggee pprrootteeccttiioonn iinncclluuddiinngg GGaass DDiisscchhaarrggee TTuubbee aanndd SSiilliiccoonn AAvvaallaanncchhee DDiiooddee tteecchhnnoollooggyy

TTeesstteedd ttoo IIEECC 6611000000--44--55 aanndd CCCCIITTTT KK1177

1100 yyeeaarr pprroodduucctt wwaarrrraannttyy

CCoouunnttrryy SSttaannddaarrddAAuutthhoorriittyy AApppprroovveedd ffoorr PPrroodduucctt

United States amp UL 497B Listed Networks 24540Canada UL Certified TIAEIA 568-A Cat5

SSppeecciiffiiccaattiioonn

903-1

08 R

ev A

06

08

06

All figures typical at 77degF (25degC) unless otherwise stated

MMaaxxiimmuumm llooaadd ccuurrrreenntt05 Amps

MMaaxxiimmuumm ssuurrggee ccuurrrreenntt4-20mA versions 10kA100Base-T versions8kA (1kA per line)

MMaaxxiimmuumm lleeaakkaaggee ccuurrrreenntt5microA at working voltage (4-20mA versions)

MMaaxxiimmuumm iinn lliinnee rreessiissttaanncceelt 5 ohms

BBaannddwwiiddtthh4-20mA versions 05 MHz100Base-T versions155 MHz

AAmmbbiieenntt tteemmppeerraattuurree lliimmiittssndash40degF to +185degF (working)ndash40degC to +85degC (working)

HHuummiiddiittyy95 RH (non-condensing)

CCaassiinnggMolded plastic

WWeeiigghhtt28oz (008Kg)

DDiimmeennssiioonnssSee figure 1

EEMMCC ccoommpplliiaanncceeBS EN 60950 1992BS EN 61000-6-2 1999

IInnssttaallllaattiioonn

All ZoneBarrier modules are installed in-lineand are identified with ldquoProtectedrdquo andldquoUnprotectedrdquo for fail-safe installation

DDIINN rraaiill mmoouunnttiinngg ((ffiigguurree 22))ZoneBarrier modules can be mounted on anystandard T-section DIN rail or on the optional19rdquo DIN rail assembly To attach theZoneBarrier module to the DIN rail simplylocate the DIN rail foot of the module over onedge of the DIN rail and then securely pushthe ZoneBarrier onto the DIN rail Note theDIN rail must be properly grounded

SSttaanndd--aalloonnee iinnssttaallllaattiioonn ((ffiigguurree 33))To install a ZoneBarrier module as a stand-alone protector attach an ground lead to thesupplied ring terminal and secure this withthe self tapping screw provided to the baseof the unit Using screws (or bolts) mount themodule on any flat surface

TToo oorrddeerr ssppeecciiffyy -- Model number as per specification tableabove

MMoouunnttiinngg ooppttiioonnss

2211660055 5rdquo DIN rail for up to 4 ZoneBarriers

2211664499 175rdquo DIN rail for up to 16 ZoneBarriers

2244550000 19rdquo DIN rail (with mounting brackets) for up to 32 ZoneBarriers

Note In accordance with our policy of continuousimprovement we reserve the right to change the productrsquosspecification without notice

FFiigguurree 22 DIN rail installation FFiigguurree 33 Stand alone installation

FFiigguurree 11 Dimensions

AApppprroovvaallss

MMooddeell TTyyppee LLiinneess WWoorrkkiinngg LLiimmiittiinngg MMaaxxiimmuumm CCoonnnneeccttoorrssvvoollttaaggee vvoollttaaggee ccoonnttiinnuuoouuss

ooppeerraattiinnggvvoollttaaggee

((VV)) ((VV)) ((VV))

24536 4-20mA 4 plus shield 24 30 30 Terminal strip24539 4-20mA 2 plus shield 24 30 30 Pluggable terminal strip24542 4-20mA 6 24 30 30 Pluggable terminal strip24547 4-20mA 4 plus 2 shields 24 30 30 Pluggable terminal strip24540 100Base-T 8 5 10 NA RJ4524550 100Base-T 2 x 4 5 10 NA 2 x RJ4524551 100Base-T 8 5 10 NA RJ45 110 Block

Suitable for Cat5 (8 wire) applications 2KV 1250 1kA 820

AAttllaannttiicc SScciieennttiiffiicc CCoorrppoorraattiioonn4300 Fortune Place Suite A W Melbourne FL 32904 USATel +1 800-544-4737 +1 321-725-8000 Fax +1 321-727-0736E-mail salesatlanticscientificcom wwwascsurgecom

AA mmeemmbbeerr ooff tthhee MMTTLL IInnssttrruummeennttss GGrroouupp ppllcc

casstr
Rectangle

wwwantairacom

Antaira Technologies - Toll-Free (877) 229-3665 - Phone (714) 671-9000 - FAX (714) 671-9944 - e-Mail infoantairacom - Website httpwwwantairacom

140

94

127

30

65

58

268

47

16

116

6

16

385

50 52

Lanolinx LNX-500A800A58-Port 10100BaseTX Slim Industrial Switch

wwwantairacom

Toll-Free (877) 229-3665Phone (714) 671-9000FAX (714) 671-9944

e-Mail infoantairacomWebsite httpwwwantairacom

Reverse Polarity Protection Present

Overload Current Protection Present

Mechanical Casing IP30 Metal Case Dimension (W x H x D) 30 x 140 x 95 mm (118 x 551 x 374 in) Installation DIN-RailWall Mountable

Weight Unit Weight 1 lbs Shipping Weight 15 lbs

Operation Temperature Standard -10deg C to 70deg C (14deg F to 158deg F) Wide Operating Temperature -40deg to 80deg C (-40deg to 176deg F)

Operation Humidity 5 to 95 (Non-condensing)

Storage Temperature -40deg C to 85deg C

EMI FCC Class A CE EN6100-4-2EN6100-4-3EN6100-4-4EN6100-4-5EN6100-4-6 EN6100-4-8EN6100-4-11EN6100-4-12EN6100-6-2EN6100-6-4

Safety ULcUL Class I Division 2 CE EN60950-1

Stability Testing Shock IEC60068-2-27 Free Fall IEC60068-2-32 Vibration IEC60068-2-6

Warranty 5-Year Warranty

LNX-500A 5-Port 10100BaseTX Slim Industrial Ethernet SwitchLNX-500A-T 5-Port 10100BaseTX Slim Industrial Ethernet Switch Wide Operating TemperatureLNX-800A 8-Port 10100BaseTX Slim Industrial Ethernet SwitchLNX-800A-T 8-Port 10100BaseTX Slim Industrial Ethernet Switch Wide Operating Temperature

DR-4524 45W 24VDC Industrial DIN Rail Power SupplyDR-75-24 75W 24VDC Industrial DIN Rail Power SupplyDR-120-24 120W 24VDC Industrial DIN Rail Power Supply

Standard IEEE 8023 10BaseT Ethernet IEEE 8023u 100BaseTX Fast Ethernet IEEE 8023x Flow Control and Back-Pressure

Protocol CSMACD

Switch Architecture Store and Forward

Transfer Rate 14880pps for Ethernet Port 148800pps for Fast Ethernet Port

MAC Address 2K MAC Address Table

Memory Buffer LNX-500A 384 Kbits LNX-800A 448 Kbits

LED Unit Power 1 Power 2 Fault Port LinkActivity Full-DuplexCollision

Connector LNX-500A 5 x 10100TX RJ-45 with Auto MDIMDI-X Function LNX-800A 8 x 10100TX RJ-45 with Auto MDIMDI-X Function

Network Cable 10BaseT 2-pair UTPSTP Cat 3 4 5 cable EIATIA-568 100-ohm (100m) 100BaseTX 2-pair UTPSTP Cat 5 cable EIATIA-568 100-ohm (100m)

Back-Plane LNX-500A 10 Gbps LNX-800A 16 Gbps

Packet Throughput Ability LNX-500A 149Mpps 64bytes LNX-800A 238Mpps 64bytes

Power Supply DC 12 ~ 48V Redundant Power with Polarity Reverse Protect Function and Removable Terminal Block

Power Consumption LNX-500A 293 Watts LNX-800A 471 Watts

technical datasheet

wwwmtl-instcom enquirymtl-instcom

are highly reliable dual-redundant varistor networks ensuring your site is never unprotected Fully automatic in operation ZoneDefender PRO reacts immediately clamping voltage surges without causing undue leakage losses under normal operation No operator intervention is required ZoneDefender PRO resets automatically and is maintenance free

Suitable for all AC power applications ZoneDefender PRO devices provide protection for AC power supplies with no restriction to the amount of load current

Thermal fusing is incorporated into each ZoneDefender PRO as an additional safety feature Short circuit protection with 200kA AIC rating is also supplied as standard for added peace of mind

ZoneDefender PRO offers an LED status indication allowing each varistor network to be continually monitored and indicated by LEDs on the front panel of the device In addition remote monitoring is enabled by the unitrsquos remote indication contacts

Installation is simple - the ZoneDefender PRO devices can be easily surface or nipple mounted

The ZoneDefender PRO Series is UL 1449 3rd Edition Listed and boasts an unrivaled 10 year lsquono questions askedrsquo manufacturers product warranty ZoneDefender PRO devices also exceed the requirements of ANSIIEEE C6245 and ANSIIEEE C6241

The ZoneDefender PRO Series is a versatile high performance surge protector designed for use in a wide variety of industrial institutional and commercial applications The ZoneDefender PRO is the most compact powerful feature-rich surge protector on the market today State-of-the-art circuitry protects equipment from high frequency noise as well as from damaging electrical transients and high-energy disturbances In addition the ZoneDefender PRO Series offers cost-effective high capacity protection along with application versatility features which make the Series the ultimate surge protection solution

ZoneDefender PRO units provide protection between Line to Neutral Line to Ground Line to Line and Neutral to Ground Utilizing Metal Oxide Varistor (MOV) technology the ZoneDefender PROrsquos protection circuits

ZoneDefender Pro SeriesThe most compact powerful feature-rich AC surge protector available

bull 80kA100kAamp120kAsurge-currentratingperphase

bull Includeshigh-performanceEMIRFIfiltering

bull LEDstatusindicationviasolidstatediagnosticsplusremoteindicationcontacts

bull Built-inaudiblealarm

bull Thermalandshortcircuitfusing

bull Shortcircuitcurrentrating200kAIC

bull UL14493rdEditionListed

bull 10yearproductwarranty

901-104RevB160811

EUROPE (EMEA) +44 (0)1582 723633 THE AMERICAS +1 800 835 7075 ASIA-PACIFIC +65 6 487 7887

enquirymtl-instcom csinfomtl-instcom salesmtlsingcomsg 901-104 RevB 160811

The given data is only intended as a product description and should not be regarded as a legal warranty of properties or guarantee In the interest of further technical developments we reserve the right to make design changes

SPECIFICATIONMaximum surge current (Imax)

80kA 100kA amp 120kA (820micros)Maximum continuous operating voltage

120240 versions - 140Vac270VacLines protected AC

L-N L-G L-L N-GDuty cycle performance (820micros)

Rated 1 impulse10000A gt6500 Impulses100A infinite

Long duration current pulse (101000micros) capability

3600A (tested)Frequency range

47Hz to 63HzAmbient temperature limits

ndash40degF to +185degF workingndash40degC to +85degC working

Humidity95 RH (non-condensing)

Audible Alarm90dB

EMIRFI Attenuation-75dB maximum 100kHz to 100MHz

Weight55 lbs (25 kg ) - Split Phase35 lbs (16 kg) - Single phase

DimensionsSee Figure 1 and Figure 2

SCCR RatingSuitable for use on a circuit capable of delivering not more than 200000 rms symmetrical Amperes 480V max

EMC complianceBS EN 60950 1992BS EN 61000-6-2 1999

Ratings in compliance with IEC 61643-1Imax = 80kA 100kA amp 120kAIimp = 5kA (10350)All current results are per phase

EnclosureNEMA 1 2 33R4 4X 12 and 13 (IP66)

Terminals10 AWG (5mm2)

MountingSurface mount by 021rdquo (5mm) diameter holes

Remote contactsForm C (NC NO C) 60W DC 120VA AC 3A max

Indication

Green LED onRed LED off Power protection in all

modes all phases

Green LED offRed LED on

Protection fault (remote indication alarm via contacts amp audible alarm)

Green LED onRed LED on Neutralground fault (voltage

potential)

DIMENSIONSFigure 1 Split phase dimensions

Figure 2 Single phase dimensions

Model Workingvoltage

UL1449 VPR3rd Edition

Limiting voltageUp

Ringwave200A Phase types

3kA 10kA (In) 80kA versions (V) (V) (V) (V) (kV) (V)ZD16700 120 600 580 800 08 60 Single phase 2-wireZD16701 120240 600 580 800 08 60 Split phase 3-wireZD16709 240 1200 890 1200 12 75 Single phase 2-wire TTZD16900 120TT 6001200 580890 8001300 0813 6075 Single phase 2-wire TTZD16901 120240TT 6001200 580890 8001300 0813 6075 Split phase 3-wire TT100kA versionsZD16730 120 600 580 800 08 60 Single phase 2-wireZD16731 120240 600 580 800 08 60 Split phase 3-wireZD16739 240 1200 890 1200 12 75 Single phase 2-wire TTZD16930 120TT 6001200 580890 8001300 0813 6075 Single phase 2-wire TTZD16931 120240TT 6001200 580890 8001300 0813 6075 Split phase 3-wire TT120kA versionsZD16740 120 600 580 800 08 60 Single phase 2-wireZD16741 120240 600 580 800 08 60 Split phase 3-wireZD16749 240 1200 890 1200 12 75 Single phase 2-wire TTZD16940 120TT 6001200 580890 8001300 0813 6075 Single phase 2-wire TTZD16941 120240TT 6001200 580890 8001300 0813 6075 Split phase 3-wire TT

TO ORDER SPECIFY

APPROVALSCountry StandardAuthority Approved for Product

United StatesCanada

UL 1449 3rd Edition Listed AC power product ZD16700 ZD16701 ZD16709 ZD16900 ZD16901 ZD16730 ZD16731 ZD16739 ZD16930 ZD16931 ZD16740 ZD16741 ZD16749 ZD16940 ZD16941

randybobo
Rectangle

Notes1 Safety approvals cover frequency 47-63 Hz2 At low temperature and low line voltage start uptime will increase

AC-DC

Specification

100 Watts

bull -40 ordmC to +75 ordmC Operation

bull 100 W - Baseplate Cooled

bull High Efficiency Resonant Topology

bull Remote Sense

bull 5V Standby Output

bull Remote OnOff amp Power OK Signal

bull 3 Year Warranty

ECC100 Series

InputInput Voltage bull 85-264 VAC (120-370 VDC) derate output

power lt90 VAC by 10Input Frequency bull 47-400 Hz (See note 1)Input Current bull 14 A typical at 115 VAC full load

08 A typical at 230 VAC full loadInrush Current bull 40 A max at 230 VAC 25 ordmC cold startPower Factor bull EN61000-3-2 class AEarth Leakage Current bull 300 microA at 264 VAC60 Hz max

0511 mA 115230 VAC at 400 Hz typInput Protection bull Internal T50 A250 V fuse in line

and neutral

OutputOutput Voltage bull 12-48 VDC (see tables)Output Voltage Trim bull plusmn5Initial Set Accuracy bull plusmn1 V1 plusmn3 V2Minimum Load bull No minimum load requiredStart Up Delay bull Typically 1 s (see note 2)Start Up Rise Time bull 50 ms typicalHold Up Time bull 16 ms min at 115 VACDrift bull plusmn02 after 20 min warm upLine Regulation bull plusmn05 maxLoad Regulation bull plusmn1 V1 plusmn5 V2 maxOverUndershoot bull 5 typicalTransient Response bull 4 max deviation recovery to within

1 in 500 micros for a 50-75-50 loadchange

Ripple amp Noise bull 1 pk-pk V1 V2 2 20 MHz bandwidthOvervoltage Protection bull 115-140 Vnom recycle input to resetOverload Protection bull 110-150 V1 onlyShort Circuit Protection bull Continuous trip and restart (Hiccup mode)Temperature bull 005˚CCoefficientRemote Sense bull Compensates for 05 V total voltage dropRemote OnOff bull Uncommitted isolated optocoupler diode

powered diode inhibits V1

xppowercom

GeneralEfficiency bull 88 typicalIsolation bull 4000 VAC Input to Output

1500 VAC Input to Ground500 VDC Output to Ground

Switching Frequency bull 65 kHz typicalSignals bull Power OK - open collector

Remote OnOff 5 V StandbyMTBF bull 220 kHrs to MIL-HDBK-217F at 25 ordmC GB

EnvironmentalOperating Temperature bull -40 ˚C to +75 ˚C ambient Baseplate must

be maintained le+85 ordmC see longformdatasheet for further details

Cooling bull Baseplate conduction coolingOperating Humidity bull 95 RH non-condensingStorage Temperature bull -40 ˚C to +85 ˚COperating Altitude bull 3000 mShock bull 30 g pk half sine 6 axesVibration bull 2 g rms 5 Hz to 500 kHz 3 axes

EMC amp SafetyLow Voltage PSU EMC bull EN61204-3 high severity level as belowEmissions bull EN55022 level B conducted

EN55022 level A radiatedHarmonic Currents bull EN61000-3-2 class AVoltage Flicker bull EN61000-3-3Radiated Immunity bull EN61000-4-3 level 3 Perf Criteria AEFTBurst bull EN61000-4-4 level 3 Perf Criteria ASurge bull EN61000-4-5 installation class 3

Perf Criteria A installation class 4Perf Criteria A with optional filter board

Conducted Immunity bull EN61000-4-6 level 3 Perf Criteria ADips amp Interruptions bull EN61000-4-11 30 10 ms 60 100 ms

100 5000 ms Perf Criteria A B BSafety Approvals bull IEC60950-1 CB report CSA 222 No

60950-1 UL60950-1 TUV EN60950-1Equipment Protection bull Class IClass

06-May-09

AC-DC

025 FastonGround tab

2 x 020(508)

230 (5842)

2 x 460 (11684)

500 (1270)

155(394)

2 x 023(58)

J11

2

3 x 020(508)

040(102)

2 x 370(9398)

5 x M3 clearance holes

410(1041)

330(838)

Voltage Adj

Mounting surfacemarked with ldquoArdquo

J2

J3

1

12

10 9

8

ECC100Models and Ratings

Input Connector J1Molex PN 09-65-2038

1 Line2 Neutral

Mechanical Details

Notes1 All dimensions in inches (mm)2 Tolerance xx = plusmn002 (050) xxx = plusmn001 (025)

3 Weight 12 lbs (550g)

J1 mates with Molex housingPN 09-50-1031

Output Connector J2Molex PN 09-65-2088

Pin Single Output1 +V12 +V13 +V14 +V15 RTN6 RTN7 RTN8 RTN

J2 mates with Molex housing PN09-50-1081 and both with Molexseries 5194 crimp terminals

Signal Connector J3Molex PN B10B-PHDSS

1 +5 V Standby2 Logic GND3 Logic GND4 Power OK5 Inhibit Hi6 Inhibit Lo7 +Sense8 -Sense9 +Vout10 -Vout

J3 mates with JST housing PNPHDR-10VS and withJST SPHD-001T-P05 crimp terminals

Output Power Output Voltage V1 MaxOutput Current V1 Standby Supply V2 Model Number

100 W 120 VDC 81 A 50 V05 A ECC100US12

100 W 150 VDC 65 A 50 V05 A ECC100US15

100 W 240 VDC 41 A 50 V05 A ECC100US24

100 W 280 VDC 35 A 50 V05 A ECC100US28

100 W 480 VDC 20 A 50 V05 A ECC100US48

debode
Highlight

1

HLMP-EGxx HLMP-EHxx HLMP-ELxxNew T-1frac34 (5mm) Extra High Brightness AlInGaP LED Lamps

Data Sheet

Features

Viewing angle 15deg 23deg 30deg

High luminous output

Colors 590nm Amber 615nm Red Orange 626nm Red

Package options

With or without lead standoff

Superior resistance to moisture

Untinted for 15deg 23deg and 30deg lamps

Applications

Traffic management- Traffic signals- Pedestrian signals- Work zone warning lights- Variable message signs

Solar Power signs

Commercial outdoor advertising- Signs- Marquees

Description

These Precision Optical Performance AlInGaP LEDs provide superior light output for excellent readability in sunlight and are extremely reliable AlInGaP LED tech-nology provides extremely stable light output over long periods of time Precision Optical Performance lamps utilize the aluminum indium gallium phosphide (AlInGaP) technology

These LED lamps are untinted T-1frac34 packages incorpo-rating second generation optics producing well defined spatial radiation patterns at specific viewing cone angles

These lamps are made with an advanced optical grade epoxy offering superior high temperature and high moisture resistance performance in outdoor signal and sign application The maximum LED junction tempera-ture limit of +130degC enables high temperature operation in bright sunlight conditions The epoxy contains both uv-a and uv-b inhibitors to reduce the effects of long term exposure to direct sunlight

Benefits

Superior performance for outdoor environments

Suitable for auto-insertion onto PC board

2

Package Dimension

A Non-standoff B Standoff

Viewing Angle d

15deg 1239plusmn025(0476plusmn0010)

23deg amp 30deg 1196plusmn025(0459plusmn0010)

Notes1 All dimensions are in millimeters (inches) 2 Leads are mild steel with tin plating3 The epoxy meniscus is 121mm max4 For Identification of polarity after the

leads are trimmed off please refer to the illustration below

CATHODE ANODE

114 plusmn 020(0045 plusmn 0008)

580 plusmn 020(0228 plusmn 0008)

3160(1244) MIN

070 (0028)MAX

100(0039)

MIN

871 plusmn 020(0343 plusmn 0008)

254 plusmn 038(0100 plusmn 0015)

050 plusmn 010(0020 plusmn 0004) SQ TYP

CATHODELEAD

235 (0093)MAX

CATHODEFLAT

114 plusmn 020(0045 plusmn 0008)

580 plusmn 020(0228 plusmn 0008)

3160(1244) MIN

070 (0028)MAX

100(0039)

MIN

871 plusmn 020(0343 plusmn 0008)

254 plusmn 038(0100 plusmn 0015)

050 plusmn 010(0020 plusmn 0004) SQ TYP

CATHODELEAD

CATHODEFLAT

d

150 plusmn 015(0059 plusmn 0006)

500 plusmn 020(0197 plusmn 0008)

500 plusmn 020(0197 plusmn 0008)

3

Part Numbering System

Note Please refer to AB 5337 for complete information on part numbering system

Device Selection Guide

Typical viewingAngle 2θ12 (Deg) [4]

Color and DominantWavelength (nm) Typ [3]

Lamps without Standoff on leads(Package drawing A)

Lamps with Standoff on leads (Package drawing B)

Luminous Intensity Iv (mcd) [125] at 20 mA

Min Max

15deg Amber 590 HLMP-EL1A-Z1KDD HLMP-EL1B-Z1KDD 12000 21000

HLMP-EL1A-Z1LDD HLMP-EL1B-Z1LDD 12000 21000

Red 626 HLMP-EG1A-Z10DD HLMP-EG1B-Z10DD 12000 21000

Red Orange 615 HLMP-EH1A-Z10DD HLMP-EH1B-Z10DD 12000 21000

23deg Amber 590 HLMP-EL2A-XYKDD HLMP-EL2B-XYKDD 7200 12000

HLMP-EL2A-XYLDD HLMP-EL2B-XYLDD 7200 12000

Red 626 HLMP-EG2A-XY0DD HLMP-EG2B-XY0DD 7200 12000

Red Orange 615 HLMP-EH2A-XY0DD HLMP-EH2B-XY0DD 7200 12000

30deg Amber 590 HLMP-EL3A-VWKDD HLMP-EL3B-VWKDD 4200 7200

HLMP-EL3A-VWLDD HLMP-EL3B-VWLDD 4200 7200

HLMP-EL3A-WXKDD HLMP-EL3B-WXKDD 5500 9300

HLMP-EL3A-WXLDD HLMP-EL3B-WXLDD 5500 9300

Red 626 HLMP-EG3A-VW0DD HLMP-EG3B-VW0DD 4200 7200

HLMP-EG3A-WX0DD HLMP-EG3B-WX0DD 5500 9300

Red Orange 615 HLMP-EH3A-WX0DD HLMP-EH3B-WX0DD 5500 9300Notes1 The luminous intensity is measured on the mechanical axis of the lamp package and it is tested with pulsing condition2 The optical axis is closely aligned with the package mechanical axis3 Dominant wavelength λd is derived from the CIE Chromaticity Diagram and represents the color of the lamp4 θfrac12 is the off-axis angle where the luminous intensity is half the on-axis intensity 5 Tolerance for each bin limit is plusmn 15

HLMP ndash E x xx - x x x xx

Mechanical OptionsDD Ammo Pack

Color Bin Selections0 Full color distributionK Color Bin 2 amp 4L Color Bin 4 amp 6

Maximum Intensity BinRefer to Device Selection Guide

Minimum Intensity Bin

Viewing Angle and Lead Standoffs1A 15deg without lead standoff1B 15deg with lead standoff2A 23deg without lead standoff2B 23deg with lead standoff3A 30deg without lead standoff3B 30deg with lead standoff

ColorG Red 626nmL Amber 590nmH Red Orange 615nm

Refer to Device Selection Guide

4

Electrical Optical Characteristics

TJ = 25degC

Parameter Symbol Min Typ Max Units Test Conditions

Forward Voltage Amber Red Red Orange VF 18 21 24 V

IF = 20 mA

Reverse Voltage VR 5 V IR = 100 μA

Dominant Wavelength [1]

Amber Red Red Orange

d584561806120

590062606150

594563006190

nm IF = 20 mA

Peak Wavelength Amber Red Red Orange

PEAK594634621

nm Peak of Wavelength of Spectral Distribution at IF = 20 mA

Spectral Halfwidth Amber Red Red Orange

∆12131414

nm

Thermal resistance RJ-PIN 240 degCW LED junction to anode lead

Luminous Efficacy [2]

Amber Red Red Orange

ηv500200265

lmW Emitted Luminous FluxEmitted Radiant Flux

Luminous Flux Amber Red Red Orange

Φv210023002300

mlm IF = 20 mA

Luminous Efficiency [3]

Amber Red Red Orange

ηe505555

lmW Emitted Luminous FluxElectrical Power

Thermal coefficient of d Amber Red Red Orange

008005007

nmdegC IF = 20 mA +25degC le TJ le +100degC

Notes1 The dominant wavelength λd is derived from the CIE Chromaticity Diagram referenced to Illuminant E Tolerance for each color of dominant

wavelength is +- 05nm2 The radiant intensity Ie in watts per steradian maybe found from the equation Ie = Iv ηV where Iv is the luminous intensity in candela and ηV is

the luminous efficacy in lumens watt3 ηe = Φv IF x VF where Φv is the emitted luminous flux IF is electrical forward current and VF is the forward voltage

Absolute Maximum Ratings TJ = 25degC

Parameter Red Amber Red Orange Unit

DC Forward Current [2] 50 mA

Peak Forward Current 100 [1] mA

Average forward current 30 mA

Power Dissipation 120 mW

Reverse Voltage 5 V

Operating Temperature Range -40 to +100 degC

Storage Temperature Range -40 to +100 degC

Notes1 Duty Factor 30 frequency 1KHz2 Derate linearly as shown in Figure 4

5

Figure 1 Relative Intensity vs Peak Wavelength Figure 2 Forward Current vs Forward Voltage

Figure 3 Relative Luminous Intensity vs Forward Current Figure 4 Maximum Forward Current vs Ambient Temperature

Figure 5Radiation Pattern for 15deg Viewing Angle Lamp Figure 6 Radiation Pattern for 23deg Viewing Angle Lamp

0

20

40

60

80

100

0 1 2 3

FORWARD VOLTAGE-V

FORW

ARD

CURREN

T-mA

0005

1015

2025

3035

4045

50

0 20 40 60 80 100DC FORWARD CURRENT - mA

RELA

TIVE

LUM

INOU

S INTEN

SITY

(NORMAL

IZED

AT 2

0 mA)

0

10

20

30

40

50

60

0 20 40 60 80 100

TA - AMBIENT TEMPERATURE - -C

I FMAX

- MAX

IMUM

FORW

ARD

CURREN

T - mA

00

02

04

06

08

10

-90 -60 -30 0 30 60 90

ANGULAR DISPLACEMENT-DEGREE

NORM

ALIZED

INTE

NSIT

Y

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPLACEMENT-DEGREE

NORM

ALIZED

INTE

NSIT

Y

00

02

04

06

08

10

500 550 600 650WAVELENGTH - nm

RELA

TIVE

INTE

NSIT

Y RedAmber

Red Orange

6

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPLACEMENT-DEGREE

NORM

ALIZED

INTE

NSIT

Y

Figure 7 Radiation Pattern for 30deg Viewing Angle Lamp

Relative Forward Voltage vs Junction Temperature

Relative Light Output vs Junction Temperature

01

10

100

-40 -20 0 20 40 60 80 100 120 140TJ - JUNCTION TEMPERATURE - degC

RELA

TIVE

LIGH

T OUTPU

T (N

ORMAL

IZED

AT T

J=25degC

)

-030

-025

-020

-015

-010

-005

000

005

010

015

020

-40 -20 0 20 40 60 80 100 120 140

TJ - JUNCTION TEMPERATURE - degC

FORW

ARD VOLTAGE S

HIFT

- V

Red Orange

Red

Amber

Red Orange

Red

Amber

7

Intensity Bin Limit Table (131 Iv bin ratio)

Bin

Intensity (mcd) at 20mA

Min Max

V 4200 5500

W 5500 7200

X 7200 9300

Y 9300 12000

Z 12000 16000

1 16000 21000

Tolerance for each bin limit is plusmn 15

VF Bin Table (V at 20mA)

Bin ID Min Max

VD 18 20

VA 20 22

VB 22 24

Tolerance for each bin limit is plusmn 005V

Avago Color Bin on CIE 1931 Chromaticity Diagram

0280

0300

0320

0340

0360

0380

0400

0420

0440

0460

0500 0550 0600 0650 0700 0750 0800X

Y

2

4

6

Amber

Red

Red Orange

Red Color Range

MinDom

Max Dom X min Y Min X max Y max

618 630 06872 03126 06890 02943

06690 03149 07080 02920

Tolerance for each bin limit is plusmn 05nm

Amber Color Range

BinMin Dom

Max Dom Xmin Ymin Xmax Ymax

2 587 5895 05570 04420 05670 04250

05530 04400 05720 04270

4 5895 592 05720 04270 05820 04110

05670 04250 05870 04130

6 592 5945 05870 04130 05950 03980

05820 04110 06000 03990

Tolerance for each bin limit is plusmn 05nm

Red Orange Color Range

MinDom

Max Dom Xmin Ymin Xmax Ymax

612 619 06712 06887 06716 06549

03280 03109 03116 03282

Tolerance for each bin limit plusmn 05nm

NoteAll bin categories are established for classification of products Products may not be available in all bin categories Please contact Avago representative for further information

8

Precautions

Lead Forming The leads of an LED lamp may be preformed or cut to

length prior to insertion and soldering on PC board

For better control it is recommended to use proper tool to precisely form and cut the leads to applicable length rather than doing it manually

If manual lead cutting is necessary cut the leads after the soldering process The solder connection forms a mechanical ground which prevents mechanical stress due to lead cutting from traveling into LED package This is highly recommended for hand solder operation as the excess lead length also acts as small heat sink

Soldering and Handling Care must be taken during PCB assembly and

soldering process to prevent damage to the LED component

LED component may be effectively hand soldered to PCB However it is only recommended under unavoidable circumstances such as rework The closest manual soldering distance of the soldering heat source (soldering ironrsquos tip) to the body is 159mm Soldering the LED using soldering iron tip closer than 159mm might damage the LED

159mm

ESD precaution must be properly applied on the soldering station and personnel to prevent ESD damage to the LED component that is ESD sensitive Do refer to Avago application note AN 1142 for details The soldering iron used should have grounded tip to ensure electrostatic charge is properly grounded

Recommended soldering condition

Wave Soldering [1 2]

Manual Solder Dipping

Pre-heat temperature 105 degC Max -

Preheat time 60 sec Max -

Peak temperature 260 degC Max 260 degC Max

Dwell time 5 sec Max 5 sec Max

Note 1) Above conditions refers to measurement with thermocouple

mounted at the bottom of PCB2) It is recommended to use only bottom preheaters in order to reduce

thermal stress experienced by LED

Wave soldering parameters must be set and maintained according to the recommended temperature and dwell time Customer is advised to perform daily check on the soldering profile to ensure that it is always conforming to recommended soldering conditions

Anode

Note 1 PCB with different size and design (component density) will have

different heat mass (heat capacity) This might cause a change in temperature experienced by the board if same wave soldering setting is used So it is recommended to re-calibrate the soldering profile again before loading a new type of PCB

2 Avago Technologiesrsquo high brightness LED are using high efficiency LED die with single wire bond as shown below Customer is advised to take extra precaution during wave soldering to ensure that the maximum wave temperature does not exceed 260degC and the solder contact time does not exceeding 5sec Over-stressing the LED during soldering process might cause premature failure to the LED due to delamination

Avago Technologies LED Configuration

Note Electrical connection between bottom surface of LED die and the lead frame is achieved through conductive paste

Any alignment fixture that is being applied during wave soldering should be loosely fitted and should not apply weight or force on LED Non metal material is recommended as it will absorb less heat during wave soldering process

Note In order to further assist customer in designing jig accurately that fit Avago Technologiesrsquo product 3D model of the product is available upon request

At elevated temperature LED is more susceptible to mechanical stress Therefore PCB must allowed to cool down to room temperature prior to handling which includes removal of alignment fixture or pallet

If PCB board contains both through hole (TH) LED and other surface mount components it is recommended that surface mount components be soldered on the top side of the PCB If surface mount need to be on the bottom side these components should be soldered using reflow soldering prior to insertion the TH LED

Recommended PC board plated through holes (PTH) size for LED component leads

LED component lead size Diagonal

Plated through hole diameter

045 x 045 mm(0018x 0018 inch)

0636 mm(0025 inch)

098 to 108 mm(0039 to 0043 inch)

050 x 050 mm(0020x 0020 inch)

0707 mm(0028 inch)

105 to 115 mm(0041 to 0045 inch)

Over-sizing the PTH can lead to twisted LED after clinching On the other hand under sizing the PTH can cause difficulty inserting the TH LED

9

Refer to application note AN5334 for more information about soldering and handling of high brightness TH LED lamps

Example of Wave Soldering Temperature Profile for TH LED

Ammo Packs Drawing

Note The ammo-packs drawing is applicable for packaging option ndashDD amp -ZZ and regardless standoff or non-standoff

Recommended solder Sn63 (Leaded solder alloy)SAC305 (Lead free solder alloy)

Flux Rosin flux

Solder bath temperature 255degC plusmn 5degC (maximum peak temperature = 260degC)

Dwell time 30 sec - 50 sec(maximum = 5sec)

Note Allow for board to be sufficientlycooled to room temperature beforeexerting mechanical force

60sec Max

TIME (sec)

260 degC Max

105 degC Max

TEMPERA

TURE

(degC)

10

Packaging Box for Ammo Packs

Note The dimension for ammo pack is applicable for the device with standoff and without standoff

Packaging Label(i) Avago Mother Label (Available on packaging box of ammo pack and shipping box)

13

13

13

$$$

amp

13()

+amp13amp(amp+---(+)012-

DISCLAIMER AVAGOrsquoS PRODUCTS AND SOFTWARE ARE NOT SPECIFICALLY DESIGNED MANUFACTURED OR AUTHORIZED FOR SALE AS PARTS COMPONENTS OR ASSEMBLIES FOR THE PLANNING CONSTRUCTION MAINTENANCE OR DIRECT OPERATION OF A NUCLEAR FACILITY OR FOR USE IN MEDICAL DEVICES OR APPLICATIONS CUSTOMER IS SOLELY RESPONSIBLE AND WAIVES ALL RIGHTS TO MAKE CLAIMS AGAINST AVAGO OR ITS SUPPLIERS FOR ALL LOSS DAMAGE EXPENSE OR LIABILITY IN CONNECTION WITH SUCH USE

amp(313

313

amp

4

413

+)

$5amp136$

amp

13()

amp

(+)012-

(ii) Avago Baby Label (Only available on bulk packaging)

Acronyms and Definition

BIN

(i) Color bin only or VF bin only

(Applicable for part number with color bins but without VF bin OR part number with VF bins and no color bin)

OR

(ii) Color bin incorporated with VF Bin

(Applicable for part number that have both color bin and VF bin)

Example

(i) Color bin only or VF bin only

BIN 2 (represent color bin 2 only)

BIN VB (represent VF bin ldquoVBrdquo only)

(ii) Color bin incorporate with VF Bin

BIN 2VB

VB VF bin ldquoVBrdquo

2 Color bin 2 only

For product information and a complete list of distributors please go to our web site wwwavagotechcom

Avago Avago Technologies and the A logo are trademarks of Avago Technologies in the United States and other countriesData subject to change Copyright copy 2005-2010 Avago Technologies All rights reserved AV02-1687EN - February 23 2010

HLMP-Cx1A1B2A2B3A3BNew 5mm Blue and Green LED Lamps

Data Sheet

CAUTION INGaN devices are Class 1C HBM ESD sensitive per JEDEC Standard Please observe appropriate precautions during handling and processing Refer to Application Note AN ndash 1142 for additional details

Description

These high intensity blue and green T-1frac34 package LEDs are untinted and non-diffused Based on the most efficient and cost effective InGaN material technology and incor-porating second generation optics they produce well defined spatial radiation patterns at specific viewing cone angles

Advanced optical grade epoxy construction offers superior high temperature and moisture resistance per-formance in outdoor signal and sign applications

Features

Well defined spatial radiation pattern

High luminous output

Untinted Non-diffused

Available in Colorndash Blue 470nmndash Green 525nm

Viewing Angle 15deg 23deg and 30deg

Standoff or non-standoff

Superior resistance to moisture

Applications

Commercial outdoor advertising

Traffic Sign

Variable Message Sign

2

Package Dimensions

Drawing A (Non-standoff)

Drawing B (Standoff)

cathodeflat

Cathode

d

100 plusmn 0200039 plusmn 0008

130 plusmn 0150051 plusmn 0006870 plusmn 020

0343 plusmn 0008

500 plusmn 0200197 plusmn 0008

580 plusmn 0200228 plusmn 0008

254 plusmn 0380100 plusmn 0015

070 max0028

3160min1244

sq typ050 plusmn 0100020 plusmn 0004

100 min0039

Viewing Angle d

HLMP-Cx1B 1296plusmn025(0510plusmn0010)

HLMP-Cx2B 1232 plusmn025(0485plusmn0010)

HLMP-Cx3B 1200plusmn025(0472plusmn0010)

Notes1 All dimensions are in millimeters (inches) 2 Leads are mild steel with tin plating3 The epoxy meniscus is 150mm max

100 plusmn 0200039 plusmn 0008

070 max0028

870 plusmn 0200343 plusmn 0008

500 plusmn 0200197 plusmn 0008

3160min1244

Cathode 100 min0039

sq typ050 plusmn 0100020 plusmn 0004

254 plusmn 0380100 plusmn 0015

cathodeflat

580 plusmn 0200228 plusmn 0008

3

Device Selection Guide

Part Number ColorTypical Viewing angle 2frac12 (deg) [4]

Luminous Intensity Iv (mcd) at 20 mA [125]

Standoff Non Standoff

Package drawingMin Max

HLMP-CB1A-XY0DD Blue 15deg 7200 12000 Non Standoff A

HLMP-CB1A-XYBDD

HLMP-CB1A-XYCDD

HLMP-CB1B-XY0DD Standoff B

HLMP-CB1B-XYBDD

HLMP-CB1B-XYCDD

HLMP-CB2A-VW0DD 23deg 4200 7200 Non Standoff A

HLMP-CB2A-VWBDD

HLMP-CB2A-VWCDD

HLMP-CB2B-VW0DD Standoff B

HLMP-CB2B-VWBDD

HLMP-CB2B-VWCDD

HLMP-CB3A-UV0DD 30deg 3200 5500 Non Standoff A

HLMP-CB3A-UVBDD

HLMP-CB3A-UVCDD

HLMP-CB3B-UV0DD Standoff B

HLMP-CB3B-UVBDD

HLMP-CB3B-UVCDD

HLMP-CM1A-450DD Green 15deg 35000 59000 Non Standoff A

HLMP-CM1A-45BDD

HLMP-CM1A-45CDD

HLMP-CM1B-450DD Standoff B

HLMP-CM1B-45BDD

HLMP-CM1B-45CDD

HLMP-CM2A-120DD 23deg 16000 27000 Non Standoff A

HLMP-CM2A-12BDD

HLMP-CM2A-12CDD

HLMP-CM2B-120DD Standoff B

HLMP-CM2B-12BDD

HLMP-CM2B-12CDD

HLMP-CM3A-Z10DD 30deg 12000 21000 Non Standoff A

HLMP-CM3A-Z1BDD

HLMP-CM3A-Z1CDD

HLMP-CM3B-Z10DD Standoff B

HLMP-CM3B-Z1BDD

HLMP-CM3B-Z1CDD

Notes1 The luminous intensity is measured on the mechanical axis of the lamp package and it is tested with pulsing condition2 The optical axis is closely aligned with the package mechanical axis3 Dominant wavelength d is derived from the CIE Chromaticity Diagram and represents the color of the lamp4 frac12 is the off-axis angle where the luminous intensity is half the on-axis intensity 5 Tolerance for each bin limit is plusmn 15

4

Part Numbering System

Note please refer to AB 5337 for complete information on part numbering system

Packaging OptionDD Ammo Pack

Color Bin Selection0 Full DistributionB Color Bin 2 amp 3C Color Bin 3 amp 4

Maximum Intensity Bin 0 No maximum intensity limit (refer to selection guide)

Minimum Intensity Bin Refer to Device Selection Guide

Viewing Angle and Lead Standoffs1A 15deg without lead standoff1B 15deg with lead standoff2A 23deg without lead standoff2B 23deg with lead standoff3A 30deg without lead standoff3B 30deg with lead standoff

ColorB Blue 470M Green 525

HLMP C x xx x x x xx

Absolute Maximum Ratings TJ = 25degC

Parameter Blue Green Unit

DC Forward Current [1] 30 mA

Peak Forward Current 100 [2] mA

Power Dissipation 116 mW

Reverse Voltage 5 V

LED Junction Temperature 110 degC

Operating Temperature Range -40 to + 85 degC

Storage Temperature Range -40 to + 100 degC

Notes1 Derate linearly as shown in figure 42 Duty Factor 10 frequency 1KHz

5

Electrical Optical Characteristics TJ = 25degC

Parameter Symbol Min Typ Max Units Test Conditions

Forward VoltageGreen Blue

VF28 32 38

V IF = 20 mA

Reverse Voltage VR 5 V IR = 10 A

Dominant Wavelength[1]

GreenBlue

d51904600

52504700

53904800

nm IF = 20 mA

Peak WavelengthGreenBlue

PEAK516464

nm Peak of Wavelength of Spectral Distribution at IF = 20 mA

Spectral Half WidthGreenBlue

123023

nm IF = 20mA

Thermal Resistance RJ-PIN 240 degCW LED Junction-to-Pin

Luminous Efficacy [2]

GreenBlue

V51878

lmW Emitted Luminous Flux Emitted Radiant Flux

Thermal coefficient of dGreenBlue

00280024

nmdegC IF = 20 mA +25degC le TJ le +100degC

Notes1 The dominant wavelength is derived from the chromaticity Diagram and represents the color of the lamp2 The radiant intensity Ie in watts per steradian may be found from the equation Ie = IVV where IV is the luminous intensity in candelas and V is

the luminous efficacy in lumenswatt

6

Figure 1 Relative Intensity vs Wavelength Figure 2 Forward Current vs Forward Voltage

Figure 3 Relative Intensity vs Forward Current Figure 4 Maximum Forward Current vs Ambient Temperature

Figure 5 Relative Dominant Wavelength Shift vs Forward Current Figure 6 Radiation Pattern for 15deg

0001

0203

04

050607

08

0910

380 430 480 530 580 630WAVELENGTH - nm

RELA

TIVE

INTENS

ITY

GREENBLUE

0

20

40

60

80

100

0 1 2 3 4 5FORWARD VOLTAGE-V

FORW

ARD CU

RREN

T-m

A

00

05

10

15

20

25

30

35

0 20 40 60 80 100 120DC FORWARD CURRENT-mA

RELA

TIVE

LUM

INOUS INT

ENSI

TY(NOR

MAL

IZED

AT 20m

A)

GREEN

BLUE

-10

-5

0

5

10

0 20 40 60 80 100FORWARD CURRENT-mA

RELA

TIVE

DOM

INAN

T W

AVEL

ENGT

H SH

IFT -

nm GREEN

BLUE

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT -DEGREE

NORM

ALIZ

ED IN

TENS

ITY

0

5

10

15

20

25

30

35

0 20 40 60 80 100TA - AMBIENT TEMPERATURE - degC

I Fmax

- M

AXIM

UM FO

RWARD

CURR

ENT -

mA

7

Figure 7 Radiation Pattern for 23deg Figure 8 Radiation Pattern for 30deg

Figure 9 Relative Light Output vs Junction Temperature Figure 10 Relative Forward Voltage vs Junction Temperature

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT - DEGREE

NORM

ALIZ

ED IN

TENS

ITY

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT - DEGREE

NORM

ALIZ

ED IN

TENS

ITY

01

1

10

-40 -20 0 20 40 60 80 100 120TJ - JUNCTION TEMPERATURE TJ - JUNCTION TEMPERATURE

NORM

ALZI

ED IN

TENS

ITY (

PHOTO)

-03

-02

-01

0

01

02

03

-40 -20 0 20 40 60 80 100 120

FORW

ARD

VOLT

AGE S

HIFT

-VGreenBlue

GreenBlue

Intensity Bin Limit Table (131 Iv bin ratio)

BinIntensity (mcd) at 20mAMin Max

U 3200 4200

V 4200 5500

W 5500 7200

X 7200 9300

Y 9300 12000

Z 12000 16000

1 16000 21000

2 21000 27000

3 27000 35000

4 35000 45000

5 45000 59000

Tolerance for each bin limit is plusmn 15

Green Color Bin Table

Bin Min Dom Max Dom1 5190 5230

2 5230 5270

3 5270 5310

4 5310 5350

5 5350 5390

Tolerance for each bin limit is plusmn 05nm

Blue Color Bin Table

Bin Min Dom Max Dom1 4600 4640

2 4640 4680

3 4680 4720

4 4720 4760

5 4760 4800

Tolerance for each bin limit is plusmn 05nmNote 1 All bin categories are established for classification of products Products may not be available in all bin categories Please contact your Avago

representative for further information

8

Precautions

Lead Forming

The leads of an LED lamp may be preformed or cut to length prior to insertion and soldering on PC board

For better control it is recommended to use proper tool to precisely form and cut the leads to applicable length rather than doing it manually

If manual lead cutting is necessary cut the leads after the soldering process The solder connection forms a mechanical ground which prevents mechanical stress due to lead cutting from traveling into LED package This is highly recommended for hand solder operation as the excess lead length also acts as small heat sink

Soldering and Handling

Care must be taken during PCB assembly and soldering process to prevent damage to the LED component

LED component may be effectively hand soldered to PCB However it is only recommended under unavoidable circumstances such as rework The closest manual soldering distance of the soldering heat source (soldering ironrsquos tip) to the body is 159mm Soldering the LED using soldering iron tip closer than 159mm might damage the LED

ESD precaution must be properly applied on the 159mm

soldering station and personnel to prevent ESD damage to the LED component that is ESD sensitive Do refer to Avago application note AN 1142 for details The soldering iron used should have grounded tip to ensure electrostatic charge is properly grounded

Recommended soldering condition

Wave Soldering [1 2]

Manual Solder Dipping

Pre-heat temperature 105degC Max -

Preheat time 60 sec Max -

Peak temperature 260degC Max 260degC Max

Dwell time 5 sec Max 5 sec Max

Note 1 Above conditions refers to measurement with thermocouple

mounted at the bottom of PCB2 It is recommended to use only bottom preheaters in order to reduce

thermal stress experienced by LED

Wave soldering parameters must be set and maintained according to the recommended temperature and dwell time Customer is advised to perform daily check on the soldering profile to ensure that it is always conforming to recommended soldering conditions

Note 1 PCB with different size and design (component density) will have

different heat mass (heat capacity) This might cause a change in temperature experienced by the board if same wave soldering setting is used So it is recommended to re-calibrate the soldering profile again before loading a new type of PCB

Avago Technologies LED Configuration

Any alignment fixture that is being applied during wave soldering should be loosely fitted and should not apply weight or force on LED Non metal material is recommended as it will absorb less heat during wave soldering process

At elevated temperature LED is more susceptible to mechanical stress Therefore PCB must allowed to cool down to room temperature prior to handling which includes removal of alignment fixture or pallet

If PCB board contains both through hole (TH) LED and other surface mount components it is recommended that surface mount components be soldered on the top side of the PCB If surface mount need to be on the bottom side these components should be soldered using reflow soldering prior to insertion the TH LED

Recommended PC board plated through holes (PTH) size for LED component leads

LED component lead size Diagonal

Plated through hole diameter

045 x 045 mm(0018x 0018 inch)

0636 mm(0025 inch)

098 to 108 mm(0039 to 0043 inch)

050 x 050 mm(0020x 0020 inch)

0707 mm(0028 inch)

105 to 115 mm(0041 to 0045 inch)

Over-sizing the PTH can lead to twisted LED after clinching On the other hand under sizing the PTH can cause difficulty inserting the TH LED

Refer to application note AN5334 for more information about soldering and handling of high brightness TH LED lamps

CATHODE

InGaN Device

9

Example of Wave Soldering Temperature Profile for TH LED

Recommended solder Sn63 (Leaded solder alloy)SAC305 (Lead free solder alloy)

Flux Rosin flux

Solder bath temperature 255degC plusmn 5degC (maximum peak temperature = 260degC)

Dwell time 30 sec - 50 sec(maximum = 5sec)

Note Allow for board to be sufficientlycooled to room temperature beforeexerting mechanical force

60 sec Max

TIME (sec)

260degC Max

105degC Max

TEM

PERA

TURE

(degC)

Ammo Packs Drawing

Note The ammo-packs drawing is applicable for packaging option ndashDD amp -ZZ and regardless standoff or non-standoff

635 plusmn 1300250 plusmn 0051

1270 plusmn 1000500 plusmn 0039

9125 plusmn 062503595 plusmn 002459125 plusmn 062503595 plusmn 00245

1800 plusmn 05007085 plusmn 00195

070 plusmn 02000275 plusmn 00075 A A

1270 plusmn 0300500 plusmn 0012

VIEW AA

400 plusmn 02001575 plusmn 00075Oslash TYP

205 plusmn 10008070 plusmn 00394

CATHODE

10

Packaging Box for Ammo Packs

Note For InGaN device the ammo pack packaging box contain ESD logo

Packaging Label

(i) Avago Mother Label (Available on packaging box of ammo pack and shipping box)

LABEL ON THISSIDE OF BOX

FROM LEFT SIDE OF BOXADHESIVE TAPE MUST BEFACING UPWARDS

ANODE LEAD LEAVESTHE BOX FIRST

(1P) Item Part Number

(1T) Lot Lot Number

LPN

(9D)MFG Date Manufacturing Date

(P) Customer Item

(V) Vendor ID

DeptID Made In Country of Origin

(Q) QTY Quantity

CAT Intensity Bin

BIN Color Bin

(9D) Date Code Date Code

STANDARD LABEL LS0002 RoHS Compliant e3 max temp 260C

For product information and a complete list of distributors please go to our web site wwwavagotechcom

Avago Avago Technologies and the A logo are trademarks of Avago Technologies in the United States and other countriesData subject to change Copyright copy 2005-2009 Avago Technologies All rights reserved AV02-2228EN - December 15 2009

(ii) Avago Baby Label (Only available on bulk packaging)

(1P) PART Part Number

(1T) LOT Lot Number

(9D)MFG DATE Manufacturing Date

CO Country of Origin

Customer PN

Supplier Code

QUANTITY Packing Quantity

CAT Intensity Bin

BIN Color Bin

DATECODE Date Code

RoHS Compliant e3 max temp 260C Lamps Baby Label

DISCLAIMER Avagorsquos products and software are not specifically designed manufactured or authorized for sale as parts components or assemblies for the planning construction maintenenace or direct operation of a nuclear facility or for use in medical devices or applications Customer is solely responsible and waives all rights to make claims against avago or its suppliers for all loss damage expense or liability in connection with such use

Contents of Submittal

DIA Parking Signs Page 1 of 5

Skyline Products Inc

General Specifications for Full Color LED Inserts

DIA Parking Signs Page 2 of 5

Specification for Full Color LED Inserts Notes

10 Full Color LED VMS Inserts

11 Quality Assurance

ISO 90012008 certification for design manufacturing and service Current CDOT and DIA requirement

12 General ETL Listed for UL 48 UL50 and UL 1433 Current CDOT and DIA

requirement 13 Housing Properties Sign housing are designed in accordance to AASHTO Standard Specifications for Structural Supports for Highway Signs Luminaires and Traffic Signals ndash 6th Edition for wind speeds of up to 140 mph AASHTO group load combinations include total sign weight dead load ice and wind loads and the design meets the fatigue requirements for truck-induced gusts Snow loading is include in design loads for applicable geographical regions

Current CDOT and DIA requirement

Sealed housing Welding compliance with AWS standards

All welding shall be by an inert gas process in accordance with the American Welding Society (AWS) Standards 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum The LED DMS manufacturerrsquos welders and welding procedures shall be certified by an ANSIAWS Certified Welding Inspector to the 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum Proof of certification of all the LED DMS manufacturerrsquos welders and applicable welding procedures shall be supplied with the submittals The name phone number and address off the ANSIAWS Certified Welding Inspector that certified the LED VMS manufacturerrsquos welders and procedures shall also be provided with the submittals

Current CDOT and DIA requirement

Black KYNAR 500 coated face on mask and borders mdash 30-year coating guaranteed to not chip fade or peel for 20 years

Current CDOT and DIA requirement

The lens panel assembly shall consist of a KYNAR 500 coated aluminum mask over a clear glazing The lens panel assembly shall be modular in design interchangeable without misalignment of the lens panel and the LED pixels and removable from within the main sign housing

Current CDOT and DIA requirement

Aluminum face (090rdquo) mask over glazing with apertures for the pixels The lens panel aluminum mask shall be 0090 inch minimum thickness and finished with a matte black licensed factory applied KYNAR 500 Resin Fluoropolymer based coating system It shall be perforated to provide an aperture for each pixel on the display modules Each aperture shall be as small as possible without blocking the LED light output at the required viewing angle The Skyline aluminum face mask with aperture system will significantly minimize glare on the sign as it blocks more than 73 of sun rays making it very legible even with direct sunlight This method should be required over a ldquolouverrdquo system Louvers create a shelf above each row of pixels collecting snow ice dirt etc and ultimately inhibiting the display

Current CDOT and DIA requirement

Polycarbonate glazing 18rdquoGE LEXAN XL102UV Single lift face that allows a single technician to easily lift the entire face for safe fast and easy access to all the internal sign components

Current CDOT and DIA requirement

Mounting brackets Skyline will work with the appropriate parties to develop a mounting system to accommodate for the type of sign being provided and the structure requirements

Natural aluminum finish (excluding face) Current CDOT and DIA requirement

14 Environmental Control 8 watt per foot heat tape will be installed along the bottom of entire display area Provided heat tape will be controlled by the Advanced Humidity Sensing System of the controller

Current CDOT and DIA requirement

DIA Parking Signs Page 3 of 5

Environmental Sensors (1) Photocell Sensor (1) Internal Temperature Sensor (1) Humidity Sensor (1) Door Alarm

15 LED Display and Electronics Electronics designed and tested to -40degC to 85degC Current CDOT and DIA

requirement True 18-inch display (275 inch vertical and horizontal pitch) Current CDOT and DIA

requirement Display Matrix 7 high x 30 wide Legibility distance 200-1200 feet Current CDOT and DIA

requirement Printed circuit board are built to IPC-A-610D Class 2 certification Current CDOT and DIA

requirement Display modules are easily removable and replicable without the use of any additional tools

Current CDOT and DIA requirement

LED type Each Pixel contains three strings of LEDs

String 1 AlInGaP 30 degree LEDs (Red) String 2 InGaN 30 degree LEDs (Green) String 3 InGaN 30 degree LEDs (Blue)

Pixel design brightness 12400 candela at 20 mA (18rdquo characters) Current CDOT and DIA

requirement LED drive current

Red LED lt 30mA Blue and Green LEDs lt 15mA

All LEDs will have standoffs providing superior LED cooling and eliminate corrosion LED pixel protection and alignment device Silicon conformal coat will conform to MIL-I-46058C Type SR and IPC-CC-830 standards

Current CDOT and DIA requirement

Uniform LED color and brightness 256 minimum brightness levels Pixel Test

The pixel test shall be performed from the central controller on command and automatically once a day During a pixel test the operational status of each pixel shall be tested and then transmitted to the central controller or laptop computer This pixel status test shall report back all LED color string errors within each pixel A list of defective LED color strings shall be provided listing string color line number module number column number and row number for the associated pixel for each defective string The pixel test must be completed in less than 05 seconds regardless of message status

Current CDOT and DIA requirement

True Message Display Verification (Pixel Read) The TMDV shall be performed during both message downloads and during every sign poll from the central controller or laptop computer The TMDV shall perform a real-time read of the displayed message and shall return the operational state of each LED color string within each pixel to the central controller as it is currently displayed to the motorist including any errors This shall allow the central controller operator to see what is visibly displayed to the motorist on an individual pixel basis During a TMDV the operational state of each LED color string within each pixel shall be read by the sign controller to allow the central controller or laptop computer to show the actual message including static flashing and alternating messages that are visibly displayed on the sign in a WYSIWYG format This pixel read shall take place while a message is displayed on the sign without disturbing the message in any way Any flashing flickering blinking dimming or other disturbance of the message during this pixel read shall be cause for rejection of the sign The TMDV shall be an actual real time read of LED color strings at the time of

Current CDOT and DIA requirement

DIA Parking Signs Page 4 of 5

the associated sign poll or message download and shall not be accomplished by simulating errors based on the last pixel test

16 Power Supplies and Sensors High-efficiency power supplies Current CDOT and DIA

requirement Redundant power supply Current CDOT and DIA

requirement Power supply sensors Current CDOT and DIA

requirement Operational status feedback of all sensors Current CDOT and DIA

requirement All LED module power supply voltages shall be continuously measured and monitored by the sign controller The sign controller shall provide these voltage readings to the master controller or laptop computer upon command When a voltage drops below a critical value an error message shall be generated and transmitted to the master controller or laptop computer

17 AC Electrical AC Electrical components will conform to NEC standards Current CDOT and DIA

requirement GFCI outlet 20 Controller and Controller Cabinet 21 Sign Controller Skyline Advanced Controller will be located within each sign housing The controller shall monitor and control the ventilation system and all sensors within the sign housing

Ability to control multiple signs on a single sign structure NTCIP compliance Current CDOT and DIA

requirement 22 Cabinet Type A Skyline extended pole cabinet will be provided Natural aluminum exterior finish Pull-out laptop shelf Door alarm 23 Environmental Control Humidity sensor Internal temperature sensor 24 AC Electrical Conformity with NEC standards Current CDOT and DIA

requirement Circuit breakers Current CDOT and DIA

requirement GFCI outlet 25 Surge Protection Two-stage AC power surge protection with feedback and automatic shutdownisolation

Current CDOT and DIA requirement

The system power shall be protected by two stages of transient voltage suppression devices Tripping of each stage (or both if tripped simultaneously) of the surge protection shall cause the sign controller to call central and report the error condition (for dialup operation) or report the error condition to central on the next poll (for multi-drop operation) There shall be an option that is either enabled or disabled and is selected and downloaded from the central controller to the sign controller When this option is enabled tripping of the second stage of surge protection shall prevent power from reaching any components of the sign until the surge protection has been replaced When this option is disabled the sign will continue to function normally after the second stage of surge protection is tripped

30 Software Signs and Controllers shall be fully compatible with the DIA NTCIP sign software at no additional cost to the department in accordance with these specifications

DIA Parking Signs Page 5 of 5

40 Warranty and Telephone Technical Support One-year limited parts return-to-factory warranty Current CDOT and DIA

requirement Lifetime standard telephone support Current CDOT and DIA

requirement

  • Cover Page
  • Cover Letter
    • Cover Letter
    • Transmittal Letter
      • Product Details
        • Sign Brochure
        • Sign Details
        • System Block Diagram
        • Wiring Block Diagram
          • Industry Compliances
            • ISO Certificates
            • UL Authorization
            • NTCIP
            • Welding Procedures-Employees
              • Component Cut Sheets
                • Kynar
                • Lexan
                • Latch
                • Heat Tape
                • GFI
                • Hub
                • Controller
                • Comm Surge
                • AC Surge
                • Ethernet
                • Power Supply
                • LED
                  • Drawings
Page 8: )5217 $&&(66 6/,0/,1( - Denver International Airportbusiness.flydenver.com/bizpdf/DIAID_2318.pdfSign housings are designed in accordance with AASHTO Standard Specifications for Structural

LED Drive Current -

Traffic Cabinet

Cabinet Door Alarm(s)

Exterior Cabinet Finish

GFCI Outlet(s) - NEMA 5-15R

12400 cdm2 minimum white brightness

LED Display and Electronics - Continued

332334 Cabinet

High-Efficiency Power Supplies

Painted Cabinet

Natural Aluminum Finish

Interior Lighting - Activated via door switch

Cabinet Heater - Controlled via Thermostat

Internal Cabinet Humidity Sensor

336S Cabinet

Redundant Power Supply

Power Supply Sensors - For each power supply (Monitored by Controller Reported to Central)

ITS-Grade FeatureLook for Skyline Productsrsquo ITS Industry-First features indicated with this symbol

True Message Display Verification (Performed at same level as Pixel Test)

Locally Downloadable

LED Power Supply Options

Selected

Option

LEDs Driven Properly - ge 2400 Hz day and 100 Hz night

Cabinet Sensor(s)

Cabinet Mounting

Cabinet Environmental

Laptop Shelf and Document Holder - (Inside Traffic Cabinet)

Cabinet Type

Skyline Large Pole Cabinet

Color Level (Each LED color string - Red Green Blue)

Remotely Downloadable

Internal Cabinet Temperature Sensor

Operational Status Feedback of All Sensors

Other

Ground-Mounted - Pad Mounted

Pole-Mounted

Pixel Test

(Red less than 30mA Blue amp Green less than 15mA)

Display Design Brightness (Meets NEMA TS4-2005 Section 5)

Notes

Adjustable Brightness Table

Standard Cabinet Ventilation System

256 Brightness Levels

Skyline Project CO201510501

Published 10815 1036 AM

2903 Delta Drive bull Colorado Springs CO 80910 bull (800) 759-9046 Option 2

wwwSkylineProductscomPage 4 of 4Rev 02222015m

On signs so equipped04242012

System Block Diagram(In-Sign Standard Skyline Controller)

CommSurgeModem

EthernetSwitch

AC Surge

Load Center

12V Power Supply

Electrical Service

Communications Service

Load Center UPS

Power Supplies

AC Surge

Skyline Controller

Door Alarm

Radar

Heat Tape

Beacons

Voltage Sensors

Optical Sensors

Temp Sensors

Humidity Sensors

Power Supply Sensors

2

1

3

4

5

6 n

Display Board

Display Driver

CommSurge

To Additional Signs

Sign 1

Pole Cabinet

GFI

06052015

Electrical ServiceCommunications Service

Wiring Block Diagram(Skyline In-Sign Controller)

Pole Cabinet

120VAC (per sign)2 Wires plus Ground

20A Service(By Others)

120VAC2 Wires plus Ground

50A Service(By Others)

(By Others)

1 Cable (per sign)CAT5e

(By Others)

Sign

To

Additional Signs

Note These control cables carry Ethernet Signals and can not be greater then 100m If a distance greater then 100m is desired Fiber Optic Cable will be required If Fiber is required please notify Skyline

Products and additional costs will apply

Contents of Submittal

224

ACTUAL SIZE

ACTUAL SIZE

ACTUAL SIZE

ACTUAL SIZE

ACTUAL SIZE

Dimensions in millimeters (inch) unless otherwise stated

K3 Draw LatchRotary middot Small

Lift and Turn operation bullConsistent pull-up bull

Material and FinishStainless steel or steel zinc plated

Installation NotesInstall assembly with Oslash 3 (125)rivets or M3 (No 4) screws (not supplied)

NotesSpring loaded Ideal for applications where shock and vibration occur Compensates up to 4 (156) for mounting hole irregularities panel variations and gasket set

Part NumberSee table

Order latch and keeper separately

38 (150)

52plusmn08(208plusmn03)

Open

465plusmn08(183plusmn03)

Closed

24 (94)

15(58)33

(129)

39(152)

2 (09)

175(69)

21(81)13

(50)

37(144)

Keeper(shown engaged)

Riveted Spring Loaded

Padlockable Kick-Out Spring

38 (150)

53plusmn08(207plusmn03)

Open

46plusmn08(182plusmn03)

Closed

24 (94)

15(58 )33

(129)

39(152)

2(09)

175(69)

Keeper(shown engaged)

21(81)13

(50)

37(144)

49 (193)

175 (69)

2(09)

39(153)

95(38)

24 (94)

58plusmn08(227plusmn03)

Open

51plusmn08(202plusmn03)

Closed

24(94)44 (175)

38 (150)

Oslash

21 (81)13(50)

37 (144)

Keeper(shown engaged)

38 (150)

52plusmn08(208plusmn03)

Open

465plusmn08(183plusmn03)

Closed

24 (94)

15(58 )

175 (69)

15deg

14(53)

Kick-out spring lifts latch when open for clearance of keeper

Optionalkeeper plate

21(81)

13(50)

37 (144)

Internalkick-out

springshown

24(938)12

(47)

27(1063)

19 (750)

33 (130)(4 places)

Oslash

Paneledges

21(81)13

(50)

37(144)

Keeper

MaterialPart Number

Riveted Spring Loaded Padlockable Kick-Out Spring Keeper

Steel K3-1625-07 K3-1735-07 K3-2403-07 K3-1887-07 K3-0334-07Stainless Steel K3-1625-52 K3-1735-52 K3-2403-52 K3-1887-52 K3-0334-52

wwwsouthcocomK3

barnja
Rectangle
barnja
Rectangle

NELSONtrade TYPE LT SELF-REGULATING HEATER CABLE

SPECIFICATIONAPPLICATION INFORMATION

LT3-CB

LT5-CB

LT8-CB LT10-CB

LT23-CB

LT25-CB

LT28-CB LT210-CB

bull Optional Overjacket bull Standard Metal Braid

bull Stranded Plated Copper Conductors

bull Self-Regulating Conductive bull Bonded Inner Thermoplastic Jacket bull Outer Thermoplastic Elastomer Jacket

Description Nelson Type LT self-regulating heater

cable is a parallel circuit electric heater strip An irradiation cross-linked conductive polymer core material is extruded over the multi-stranded tin-plated 16-gauge copper bus wires The conductive core material increases or decreases its heat output in response

to temperature changes Two jackets provide extra dielectric strength moisture resistance and protection from impact and abrasion damage The inner thermoplastic jacket is extruded over and bonded to the core material A thermoplastic elastomer outer jacket is then extruded over the inner jacket

A stranded tinned copper metal braid is supplied on all heaters An optional overjacket (fluoropolymer or modified polyolefin) can be specified when the heater cable is to be installed in wet or corrosive environments

Principle of Operation The parallel bus wires apply voltage

along the entire length of the heater cable The conductive core provides an infinite number of parallel conductive paths permitting the cable to be cut to any length in the field with no dead or cold zones developing The heater cable derives its self-regulating characteristic from the inherent properties of the conductive core material As the core

material temperature increases the number of conductive paths in the core material decrease automatically decreasing the heat output As the temperature decreases the number of conductive paths increase causing the heat output to increase This occurs at every point along the length of the cable adjusting the power output to the varying conditions along the pipe

The self-regulating effect allows the cable to be overlapped without creating hot spots or burnout As the cable self-regulates its heat output it provides for the efficient use of electric power producing heat only when and where it is needed and also limiting the maximum sheath temperature

Application Nelsons Type LT self-regulating heater

cable is ideal for use in maintaining fluid flow under low ambient conditions Freeze protection and low watt density process temperature systems such as product pipelines fire protection process water dust suppression systems lube oil condensate return hot water and structure anti-icing are typical applications for this product

The base product is supplied with a tinned copper metal braid that may be used in both general applications and in dry non-corrosive hazardous (classified) areas It is also used to provide a conductive ground path when cable is installed on non-conductive surfaces such as plastic or painted pipe

Options (Delete -CB and add) -JT A tinned copper metal braid with a

modified polyolefin overjacket is available for use when the heater cable is exposed to aqueous solutions of inorganic chemicals (phosphate dilute acids chlorides bases and carbonites) It is also recommended where mechanical abuse is a problem

-J A tinned copper metal braid with a fluoropolymer overjacket is available for use when the heater is available for use when the heater cable is exposed to excessive moisture organic chemicals solvents etc in hazardous (classified) areas and ordinary areas

D1- Approved for use in Class I Division 1 Groups B C and D Class II Division 1 Groups E F and G Class III hazardous areas D1 heating cable requires the use of HASK series connection kits

RichardYount
Rectangle

NELSONtrade TYPE LT SPECIFICATIONAPPLICATION INFORMATION SELF-REGULATING HEATER CABLE

Performance and Rating Data

Catalog Number

Service Voltage

Maximum Length

Maximum Maintenance Temperature

Maximum Intermittent Exposure

T-Rating

LT3 120 325 150degF (65degC) 185degF (85degC) T6 LT23 240 650 150degF (65degC) 185degF (85degC) T6 LT5 120 270 150degF (65degC) 185degF (85degC) T6 LT25 240 540 150degF (65degC) 185degF (85degC) T6 LT8 120 210 150degF (65degC) 185degF (85degC) T5

LT28 240 420 150degF (65degC) 185degF (85degC) T5 LT10 120 180 150degF (65degC) 185degF (85degC) T5 LT210 240 360 150degF (65degC) 185degF (85degC) T5

Electrical equipment T-rating codes define the maximum surface temperature that equipment will reach It is used in hazardous (classified) area applications

Circuit Breaker Selection

Max Length (Feet) Vs Circuit Breaker Size

Start-Up 120 Volt 240 Volt

WattsFt Temp 15A 20A 30A 40A 15A 20A 30A 40A 3 50degF (10degC) 325 650 0degF (-18degC) 230 305 325 460 620 650 -20degF (-29degC) 205 275 325 410 550 650 5 50degF (10degC) 225 270 460 540 0degF (-18degC) 155 205 270 310 415 540 -20degF (-29degC) 135 180 270 275 370 540 8 50degF (10degC) 145 195 210 295 390 420 0degF (-18degC) 100 130 195 210 200 265 395 420 -20degF (-29degC) 90 115 175 210 175 235 350 420

10 50degF (10degC) 115 150 180 230 305 360 0degF (-18degC) 85 110 155 180 165 220 325 360 -20degF (-29degC) 75 100 145 180 150 195 290 360

NOTES 1 Circuit breakers are sized per national electrical codes

2 When using 240 volt product at 208 220 or 277 volts use the circuit adjustment factors shown in the Voltage Adjustment Table

3 When using 2 or more heater cables of different wattage ratings in parallel on a single circuit breaker use the 15A

column amperage of 15 amps divide it by the maximum footage to arrive at an ampsfoot figure for each cable You can then calculate circuit breaker sizes for these combination loads These ampsfoot factors include the 125 sizing factor

4 National electrical codes require ground-fault equipment protection for each branch circuit supplying electric

heating equipment Exceptions to this requirement can be found in the 2002 NEC 5 Heater cables with D1 optional construction require the use of ground fault interrupterground leakage device with

a trip setting no greater than 30mA

RichardYount
Rectangle

NELSONtrade TYPE LT SELF-REGULATING HEATER CABLE

SPECIFICATIONAPPLICATION INFORMATION

Power Output Rating

(-1) (10) (21) (32) (43) (54) (65)

TEMPERATURE DEGREES F (C) A LT3 B LT5 C LT8 D LT10 LT23 LT25 LT28 LT210

WATTS PER FOOT x 328 = WATTS PER METER PIPE TEMPERATURE degF CONVERSION TO degC = 59 (degF - 32)

RichardYount
Rectangle

NELSONtrade TYPE LT SELF-REGULATING HEATER CABLE

SPECIFICATIONAPPLICATION INFORMATION

Catalog Numbers Standard Feature Suffix

BASIC CATALOG NUMBERS -CB Tinned Copper Braid Voltage Watts Per Foot

Optional Features Suffix 3 5 8 10 120 VAC LT3 LT5 LT8 LT10

-J Tinned Copper Braid and Fluoropolymer Overjacket 240 VAC LT23 LT25 LT28 LT210 -JT Tinned Copper Braid and Modified Polyolefin Overjacket D1- Division 1 approved

Voltage Adjustment Use of Self-Regulating heater products at other than rated voltages require minor adjustments in power and maximum circuit lengths

ADJUSTMENT MULTIPLIER 208 VAC 220 VAC 277 VAC Absolute

Product Power Length Power Length Power Length Max Length LT23 76 93 85 96 127 107 650 ft LT25 79 93 87 96 124 107 540 ft LT28 84 93 90 96 119 108 420 ft

LT210 86 93 92 96 116 109 360 ft

Approvals FM CSA UL Ordinary Locations - Ordinary Locations - Ordinary Locations - (-CB -J or -JT options) (-CB -J or -JT options) (-CB -J or -JT options) Hazardous (Classified) Hazardous (Classified) Hazardous (Classified) Locations Locations Locations (-CB -J or -JT options) (-CB -J or -JT options) (-CB -J or -JT options) Class I Division 2 Class I Division 2 Class I Division 2 Groups B C D Groups B C D Groups A B C D Class II Division 2 Class II Division 2 Class II Division 2 Groups G Groups E F G Groups F G Class III Division 2 Class III Division 2 Class III Division 2 (-J option) (-J option) (-J option) Class I Zone 1 Class 1 Division 1 Class I Zone 1 and 2 Group IIC Groups B C D Group IIC (D1 option) Class II Division 1 (D1 option) Class I Division 1 Groups E F G Class I Division 1

Groups B C D Class I Zone 1 Groups B C D Group IIB + H2 Class II Division 1 Zone 1 Ex e II T6 (T5) Groups E F G Class III

Accessories bull Connection Kits for Power Connection Tee Splice Splices and End Seals (Nelson PLT and ALT Series) bull Thermostatic Controls (Nelson TA TH TE and HC Series) bull Junction Boxes Tapes and Warning Signs bull Custom Control Monitoring and Power Panels bull Division 1 Connection Kits for Power Connection Tee Splice Splice and End Connection (Nelson HASK Series) bull Zone 1 Connection Kits for Power Connection Tee Splice Splice and End Connection (Nelson Z1-PLT and Z1-ALT Series)

Nelson Heat Tracing Systems products are supplied with a limited warranty Complete Terms and Conditions may be found on Nelsons website at wwwnelsonheaterscom

NELSON HEAT TRACING SYSTEMS bull PO BOX 726 bull TULSA OK 74101 bull 918-627-5530 bull FAX 918-641-7336 bull wwwnelsonheaterscom 316-SA-001 copy 2006 Nelson Heat Tracing Systems October 2006

RichardYount
Rectangle

GFCI Personnel Protection DevicesGFCI Personnel Protection DevicesHospital Grade GFCI Receptacles mdash Back and Side Wired15 AMP 125V at Receptacle 20 AMP 125V Feed-ThroughDESCRIPTION CAT NO COLOR NEMA CONFIG

Basic Cat No Denotes Brown

Duplex Receptacle with LED Indicator Light 6598-HG I W GY R

20 AMP 125V at Receptacle and Feed-ThroughDESCRIPTION CAT NO COLOR NEMA CONFIG

Basic Cat No Denotes Brown

Duplex Receptacle with LED Indicator Light 6898-HG I W GY R

Commercial Grade GFCI Receptacles mdash Back and Side Wired15 AMP 125V at Receptacle 20 AMP 125V Feed-Through

DESCRIPTION CAT NO COLOR NEMA CONFIGBasic Cat No Denotes Brown

No Indicator Light 6599 I W GY E A

Duplex Receptacle with LED Indicator Light 6598 I W

With 41frasl2 Leads 6599-L I W

Buttons match face color 6599-A I W A

20 AMP 125V at Receptacle and Feed-ThroughDESCRIPTION CAT NO COLOR NEMA CONFIG

Basic Cat No Denotes Brown

No Indicator Light 6899 I W GY

Duplex Receptacle with LED 6898 I WIndicator Light

Buttons match face color 6899-A I W A

Switch-Rated GFCI - Back and Side Wired 20 AMP 125V Switch-RatedSwitch Rating 15 HP 120VDESCRIPTION CAT NO COLOR

Basic Cat No Denotes Brown

Blank Face GFCI No Indicator Light 6490 I W E

Combination Switch GFCI Outlet mdash Side WiredSwitch 1000W 125V AC Outlet 15 AMP 125V Feed-Through 20AMP 125VDESCRIPTION CAT NO COLOR

Basic Cat No Denotes Brown

Single-Pole Switch amp GFCI Protected Outlet 5299 I W

All devices are UL Listed Also CSA Certified except where indicated by

6599-W

5299-W

SPECIFICATIONS amp FEATURESReceptaclesbull Trip threshold meets or exceeds UL

requirements for tripping timebull Impact-resistant thermoplastic cover and bodybull Silver alloy contactsbull Compatible with all Decora devices supplied

with Decora wallplate available in selectedDecora colors

bull Terminals accept up to No12 solid or stranded wire

Combination SwitchGFCIbull Ideal for kitchens bathrooms modular kitchen

units bathroom cabinet fixtures lamp cabinetfixtures and applications where combinationdevices are used

TESTING amp CODE COMPLIANCEbull UL Standard 943 Class A (GFCI) and 498

(receptacles)bull UL Listed (File 48380)bull Meets ANSI C73 NEMA WD-1 require-

ments for duplex receptaclesbull CSA Certified (LR-57811)bull Backed by a Limited Two-Year Warranty

COLORBasic Cat Nos shown above denote Brown color Forother color selections add the suffix to catalog numberas follows Ivory (-I) White (-W) Gray (-GY) Red (-R)Black (-E) Almond (-A)

MATERIAL CHARACTERISTICSFlammability Rated V2Operating Temperature -30degF (-35degC) to 151degF (66degC)

421

(10

69

mm

)

170 (432 mm)

130 (330 mm)

113

(286 mm)143

(362 mm)

270

(68

6 m

m)

COMMERCIAL GRADE GFCI RECEPTACLECat No 6599

RESET

TEST

270

(68

5 m

m)

112 (317 mm)

153 (388 mm)

COMBINATION SWITCH GFCI OUTLETCat No 5299

5-15RG

W

5-15RG

W

5-20RG

W

5-20RG

W

F1 To learn more about Levitonrsquos outstanding offering of devices visit our Website at wwwlevitoncom Building a Connected World

RussellHenry
Rectangle

RigidIMC Conduit FittingsTampB Catalog Number

H100-TBUPC Number 78621089863Status ActiveDescription

1 in Zinc Hub Connector with thermoplastic insulating throat sealing ring-Nitrile (BUNA-N) For use with RigidIMC ConduitApplication

Suitable for hazardous locations use in Class I Di-

vision 2 Class II Division 1amp2 Class III Division 1

amp 2 per NEC 501-4(b) 502-4 (a) and 503-3 (a)

Suitable for hazardous locations use in Class II

Groups E F G amp Class III locations per CEC 18-

202 18-252 18-302 18-352

General

Trade Size (inches) 1

Material Zinc

Dimension Information

Dimension A (inches) 2

Dimension B (inches) 1 1316

Dimension C (inches) 1 116

Dimension D (inches) 14

Dimension E (inches) 1

Specifications

3dmodel Available on Website

Packaging

TampB Inner Pack 5

Package in Units 25

TampB Sold in UOM Each

TampB Weight Per UOM 39 lbs per 100

Application Support

Spacing Chart Available on Website

Certifications

RoHS Compliance Yes

Certifications

File Nbr

E 23018

For further technical assistance please contact us

Thomas amp Betts - USA8155 TampB BlvdMemphis TN 38125wwwtnbcom

TampB Technical SupportMS 3B-508155 TampB BlvdMemphis TN 38125

Hours 7AM - 6PM CDTMonday-FridayPhone (888) 862-3289Fax (901) 252-1321Emailtechsupporttnbcom

Skyline Controller - Headless Cut Sheet - Revised 073015 Page 1 of 2

Skyline Controller - Headless

The Skyline Controller consists of an IP addressable NTICP compliant Controller The Skyline Controller is equipped with

all the necessary equipment to run an NTCIP compliant Variable Message Signs of virtually any type or configuration The

Controller is also equipped with other essential features required by various industry standards and DOTs alike

The Skyline Controller is structured around an environmentally hardened Linux-based controller which is fully NTCIP

compliant The Controller also has the following features

NTCIP is natively supported (Protocol converter or translator devices are not required)

Contains memory for storing Changeable amp Permanent messages Graphics Fonts and other necessary files for

controller operation

Contains DMS-specific control firmware (embedded software) that monitors internalexternal sensors (internal temp

ambient temp humidity power supplies battery voltage etc) displaypixel status amp errors communication inputs and

controls the sign display and environmentals as directed by external NTCIP compliant control software

Utilization of a powerful Linux based Central Processing Unit

An Integrated terminal connection

Two (2) NTCIP-compliant RS232 communication ports

One (1) NTCIP-compliant Ethernet port with RJ45 connector

Compatible with an external Hayes-compatible modem or other communications equipment

Integrate Hardware watchdog circuit that provides automatic reset of controller and communications devices

Operating temp range of -40deg to 74deg C (-40deg to 165deg F) and meets applicable NEMA TS2 and TS4 Standards

The user interface is provided via laptop computer to perform the following functions that include

Navigating the controllerrsquos menu subsystem

Displaypixel diagnostics

Activation of messages stored in memory (Permanent amp Changeable)

Configuring communications port settings and NTCIP options

lsquoPowerrsquo Switch and Indicator used to switch main power on to the controller

lsquoLocalRemotersquo Selection used to place the controller in ldquolocal mode

Reset functionality used to restart the controller andor sign(s)

debode
Text Box

Skyline Controller - Headless Cut Sheet - Revised 073015 Page 2 of 2

The Skyline Controllerrsquos NTCIP Remote Interface Ethernet port utilizes a 10100 Ethernet RJ45 Jack that supports the

UDP network protocol In addition the Controller also contains an NTCIP Local Interface connection that is operated

via a laptop computer Some additional functionality that this interface provides are

An Integrated terminal connection

Remote firmware updates

Compliance with the various industry standards listed here

NTCIP o 1101 - Simple Transportation Management Framework (STMF)

o 1102 - Octet Encoding Rules (OER) Base Protocol

o 1103 - Transportation Management Protocols

o 1201 - Global Object (GO) Definitions

o 1203 - Object Definitions for Dynamic Message Signs

o 2001 - Class B Profile

o 2104 - Ethernet Subnetwork Profile

o 2201 - Transportation Transport Profile

o 2202 - Internet (TCPIP and UDPIP) Transport Profile

o 2301 - Simple Transportation Management Framework (STMF) Application Profile

Conformance Level 1

NEMA TS2 ndash where applicable

o Section 2 ndash Environmental Requirements

NEMA TS4 ndash where applicable

o Section 2 ndash Environmental Requirements

o Section 4 ndash Controller To Sign Interface

o Section 8 ndash Electronics and Electrical

o Section 9 ndash Performance Monitoring

o Section 10 ndash Power Requirements

UL48 ndash Standard for Electric Signs

UL50 ndash Standard for Enclosures for Electrical Equipment

IPC-CC-830 ndash For Silicon Conformal Coating

IPC-A-610C Class 2 Acceptability of Electronic Assemblies

ANSIIPC-7711 Rework of Electronic Assemblies

ANSIIPC-7721 Rework and Modification of Printed Boards and Electronic Assemblies

TThhee ZZoonneeBBaarrrriieerr SSeerriieess is a uniquelymodular data and signal line protectionsystem for 24V 4-20mA current loopand Industrial Ethernet applications Byproviding an effective barrier betweenuncontrolled transient environments andyour valuable electronic systems theZoneBarrier Series protects you fromcostly system down time and equipmentfailure

TThhee ssoopphhiissttiiccaatteedd hhyybbrriidd cciirrccuuiittrryyemployed by the ZoneBarrier Seriesprotects your equipment withoutimpeding normal operation ZoneBarrierprotection components comprise acombination of high energy GasDischarge Tubes with ultra fast diodesand Silicon Avalanche Diodes Thiscombination of high quality surgeprotection components gives theZoneBarrier Series its characteristic lowlet-through voltage and high 10kA surgecurrent capacity which provides excellentprotection ZoneBarrier devices haveRJ45 terminal strip or pluggableterminal strip connectors

DDeessiiggnneedd ffoorr mmuullttii--lloooopp oorr ssiinnggllee ccoonnttrroolllloooopp aapppplliiccaattiioonnss the ZoneBarrier Seriesoffers a flexible surge protection solutionthat is capable of growing with yourrequirements A ZoneBarrier module canbe used as a stand-alone device or as abuilding block in a surge protectionsolution as simple or as complex as yourrequirements now and in the future

OOnnee ssiimmppllee mmaannuuaall ooppeerraattiioonn clampsmodules securely onto DIN rail an actionthat also automatically provides theessential high-integrity groundconnection Standard lsquoTop-hatrsquo (T-section)DIN rail is generally suitable for mountingZoneBarrier Series modules Where anumber of ZoneBarrier Series modulesare mounted on one rail any that areincorrectly mounted (and therefore notsecurely grounded) are very obviousand can easily be remountedcorrectly The ZoneBarrierSeries also has twomounting feet ateither end of theu n i t

enabling mounting to a flat surface suchas a cabinet wall

ZZoonneeBBaarrrriieerr ddaattaa aanndd ssiiggnnaall ddeevviicceess aarreetteesstteedd ttoo IIEECC 6611000000--44--55 and CCITT K17Industrial Ethernet compatible versionsare also UL Certified Cat5 and UL 497BListed ZoneBarriers come complete witha full 10 year product warranty

AAddddiittiioonnaall pprrootteeccttiioonn should be providedfor other systems which may be inter-connected eg power feeds telephonewiring etc other units are available forthis purpose

Data Protection

Protects sensitive IO ports against induced surgesand transients

ZoneBarrier

FFoorr 2244VV 44--2200mmAA ccuurrrreenntt lloooopp aapppplliiccaattiioonnss

IInndduussttrriiaall EEtthheerrnneett ccoommppaattiibbllee vveerrssiioonnssUULL CCeerrttiiffiieedd CCaatt55

TThhrreeee ssttaaggee pprrootteeccttiioonn iinncclluuddiinngg GGaass DDiisscchhaarrggee TTuubbee aanndd SSiilliiccoonn AAvvaallaanncchhee DDiiooddee tteecchhnnoollooggyy

TTeesstteedd ttoo IIEECC 6611000000--44--55 aanndd CCCCIITTTT KK1177

1100 yyeeaarr pprroodduucctt wwaarrrraannttyy

CCoouunnttrryy SSttaannddaarrddAAuutthhoorriittyy AApppprroovveedd ffoorr PPrroodduucctt

United States amp UL 497B Listed Networks 24540Canada UL Certified TIAEIA 568-A Cat5

SSppeecciiffiiccaattiioonn

903-1

08 R

ev A

06

08

06

All figures typical at 77degF (25degC) unless otherwise stated

MMaaxxiimmuumm llooaadd ccuurrrreenntt05 Amps

MMaaxxiimmuumm ssuurrggee ccuurrrreenntt4-20mA versions 10kA100Base-T versions8kA (1kA per line)

MMaaxxiimmuumm lleeaakkaaggee ccuurrrreenntt5microA at working voltage (4-20mA versions)

MMaaxxiimmuumm iinn lliinnee rreessiissttaanncceelt 5 ohms

BBaannddwwiiddtthh4-20mA versions 05 MHz100Base-T versions155 MHz

AAmmbbiieenntt tteemmppeerraattuurree lliimmiittssndash40degF to +185degF (working)ndash40degC to +85degC (working)

HHuummiiddiittyy95 RH (non-condensing)

CCaassiinnggMolded plastic

WWeeiigghhtt28oz (008Kg)

DDiimmeennssiioonnssSee figure 1

EEMMCC ccoommpplliiaanncceeBS EN 60950 1992BS EN 61000-6-2 1999

IInnssttaallllaattiioonn

All ZoneBarrier modules are installed in-lineand are identified with ldquoProtectedrdquo andldquoUnprotectedrdquo for fail-safe installation

DDIINN rraaiill mmoouunnttiinngg ((ffiigguurree 22))ZoneBarrier modules can be mounted on anystandard T-section DIN rail or on the optional19rdquo DIN rail assembly To attach theZoneBarrier module to the DIN rail simplylocate the DIN rail foot of the module over onedge of the DIN rail and then securely pushthe ZoneBarrier onto the DIN rail Note theDIN rail must be properly grounded

SSttaanndd--aalloonnee iinnssttaallllaattiioonn ((ffiigguurree 33))To install a ZoneBarrier module as a stand-alone protector attach an ground lead to thesupplied ring terminal and secure this withthe self tapping screw provided to the baseof the unit Using screws (or bolts) mount themodule on any flat surface

TToo oorrddeerr ssppeecciiffyy -- Model number as per specification tableabove

MMoouunnttiinngg ooppttiioonnss

2211660055 5rdquo DIN rail for up to 4 ZoneBarriers

2211664499 175rdquo DIN rail for up to 16 ZoneBarriers

2244550000 19rdquo DIN rail (with mounting brackets) for up to 32 ZoneBarriers

Note In accordance with our policy of continuousimprovement we reserve the right to change the productrsquosspecification without notice

FFiigguurree 22 DIN rail installation FFiigguurree 33 Stand alone installation

FFiigguurree 11 Dimensions

AApppprroovvaallss

MMooddeell TTyyppee LLiinneess WWoorrkkiinngg LLiimmiittiinngg MMaaxxiimmuumm CCoonnnneeccttoorrssvvoollttaaggee vvoollttaaggee ccoonnttiinnuuoouuss

ooppeerraattiinnggvvoollttaaggee

((VV)) ((VV)) ((VV))

24536 4-20mA 4 plus shield 24 30 30 Terminal strip24539 4-20mA 2 plus shield 24 30 30 Pluggable terminal strip24542 4-20mA 6 24 30 30 Pluggable terminal strip24547 4-20mA 4 plus 2 shields 24 30 30 Pluggable terminal strip24540 100Base-T 8 5 10 NA RJ4524550 100Base-T 2 x 4 5 10 NA 2 x RJ4524551 100Base-T 8 5 10 NA RJ45 110 Block

Suitable for Cat5 (8 wire) applications 2KV 1250 1kA 820

AAttllaannttiicc SScciieennttiiffiicc CCoorrppoorraattiioonn4300 Fortune Place Suite A W Melbourne FL 32904 USATel +1 800-544-4737 +1 321-725-8000 Fax +1 321-727-0736E-mail salesatlanticscientificcom wwwascsurgecom

AA mmeemmbbeerr ooff tthhee MMTTLL IInnssttrruummeennttss GGrroouupp ppllcc

casstr
Rectangle

wwwantairacom

Antaira Technologies - Toll-Free (877) 229-3665 - Phone (714) 671-9000 - FAX (714) 671-9944 - e-Mail infoantairacom - Website httpwwwantairacom

140

94

127

30

65

58

268

47

16

116

6

16

385

50 52

Lanolinx LNX-500A800A58-Port 10100BaseTX Slim Industrial Switch

wwwantairacom

Toll-Free (877) 229-3665Phone (714) 671-9000FAX (714) 671-9944

e-Mail infoantairacomWebsite httpwwwantairacom

Reverse Polarity Protection Present

Overload Current Protection Present

Mechanical Casing IP30 Metal Case Dimension (W x H x D) 30 x 140 x 95 mm (118 x 551 x 374 in) Installation DIN-RailWall Mountable

Weight Unit Weight 1 lbs Shipping Weight 15 lbs

Operation Temperature Standard -10deg C to 70deg C (14deg F to 158deg F) Wide Operating Temperature -40deg to 80deg C (-40deg to 176deg F)

Operation Humidity 5 to 95 (Non-condensing)

Storage Temperature -40deg C to 85deg C

EMI FCC Class A CE EN6100-4-2EN6100-4-3EN6100-4-4EN6100-4-5EN6100-4-6 EN6100-4-8EN6100-4-11EN6100-4-12EN6100-6-2EN6100-6-4

Safety ULcUL Class I Division 2 CE EN60950-1

Stability Testing Shock IEC60068-2-27 Free Fall IEC60068-2-32 Vibration IEC60068-2-6

Warranty 5-Year Warranty

LNX-500A 5-Port 10100BaseTX Slim Industrial Ethernet SwitchLNX-500A-T 5-Port 10100BaseTX Slim Industrial Ethernet Switch Wide Operating TemperatureLNX-800A 8-Port 10100BaseTX Slim Industrial Ethernet SwitchLNX-800A-T 8-Port 10100BaseTX Slim Industrial Ethernet Switch Wide Operating Temperature

DR-4524 45W 24VDC Industrial DIN Rail Power SupplyDR-75-24 75W 24VDC Industrial DIN Rail Power SupplyDR-120-24 120W 24VDC Industrial DIN Rail Power Supply

Standard IEEE 8023 10BaseT Ethernet IEEE 8023u 100BaseTX Fast Ethernet IEEE 8023x Flow Control and Back-Pressure

Protocol CSMACD

Switch Architecture Store and Forward

Transfer Rate 14880pps for Ethernet Port 148800pps for Fast Ethernet Port

MAC Address 2K MAC Address Table

Memory Buffer LNX-500A 384 Kbits LNX-800A 448 Kbits

LED Unit Power 1 Power 2 Fault Port LinkActivity Full-DuplexCollision

Connector LNX-500A 5 x 10100TX RJ-45 with Auto MDIMDI-X Function LNX-800A 8 x 10100TX RJ-45 with Auto MDIMDI-X Function

Network Cable 10BaseT 2-pair UTPSTP Cat 3 4 5 cable EIATIA-568 100-ohm (100m) 100BaseTX 2-pair UTPSTP Cat 5 cable EIATIA-568 100-ohm (100m)

Back-Plane LNX-500A 10 Gbps LNX-800A 16 Gbps

Packet Throughput Ability LNX-500A 149Mpps 64bytes LNX-800A 238Mpps 64bytes

Power Supply DC 12 ~ 48V Redundant Power with Polarity Reverse Protect Function and Removable Terminal Block

Power Consumption LNX-500A 293 Watts LNX-800A 471 Watts

technical datasheet

wwwmtl-instcom enquirymtl-instcom

are highly reliable dual-redundant varistor networks ensuring your site is never unprotected Fully automatic in operation ZoneDefender PRO reacts immediately clamping voltage surges without causing undue leakage losses under normal operation No operator intervention is required ZoneDefender PRO resets automatically and is maintenance free

Suitable for all AC power applications ZoneDefender PRO devices provide protection for AC power supplies with no restriction to the amount of load current

Thermal fusing is incorporated into each ZoneDefender PRO as an additional safety feature Short circuit protection with 200kA AIC rating is also supplied as standard for added peace of mind

ZoneDefender PRO offers an LED status indication allowing each varistor network to be continually monitored and indicated by LEDs on the front panel of the device In addition remote monitoring is enabled by the unitrsquos remote indication contacts

Installation is simple - the ZoneDefender PRO devices can be easily surface or nipple mounted

The ZoneDefender PRO Series is UL 1449 3rd Edition Listed and boasts an unrivaled 10 year lsquono questions askedrsquo manufacturers product warranty ZoneDefender PRO devices also exceed the requirements of ANSIIEEE C6245 and ANSIIEEE C6241

The ZoneDefender PRO Series is a versatile high performance surge protector designed for use in a wide variety of industrial institutional and commercial applications The ZoneDefender PRO is the most compact powerful feature-rich surge protector on the market today State-of-the-art circuitry protects equipment from high frequency noise as well as from damaging electrical transients and high-energy disturbances In addition the ZoneDefender PRO Series offers cost-effective high capacity protection along with application versatility features which make the Series the ultimate surge protection solution

ZoneDefender PRO units provide protection between Line to Neutral Line to Ground Line to Line and Neutral to Ground Utilizing Metal Oxide Varistor (MOV) technology the ZoneDefender PROrsquos protection circuits

ZoneDefender Pro SeriesThe most compact powerful feature-rich AC surge protector available

bull 80kA100kAamp120kAsurge-currentratingperphase

bull Includeshigh-performanceEMIRFIfiltering

bull LEDstatusindicationviasolidstatediagnosticsplusremoteindicationcontacts

bull Built-inaudiblealarm

bull Thermalandshortcircuitfusing

bull Shortcircuitcurrentrating200kAIC

bull UL14493rdEditionListed

bull 10yearproductwarranty

901-104RevB160811

EUROPE (EMEA) +44 (0)1582 723633 THE AMERICAS +1 800 835 7075 ASIA-PACIFIC +65 6 487 7887

enquirymtl-instcom csinfomtl-instcom salesmtlsingcomsg 901-104 RevB 160811

The given data is only intended as a product description and should not be regarded as a legal warranty of properties or guarantee In the interest of further technical developments we reserve the right to make design changes

SPECIFICATIONMaximum surge current (Imax)

80kA 100kA amp 120kA (820micros)Maximum continuous operating voltage

120240 versions - 140Vac270VacLines protected AC

L-N L-G L-L N-GDuty cycle performance (820micros)

Rated 1 impulse10000A gt6500 Impulses100A infinite

Long duration current pulse (101000micros) capability

3600A (tested)Frequency range

47Hz to 63HzAmbient temperature limits

ndash40degF to +185degF workingndash40degC to +85degC working

Humidity95 RH (non-condensing)

Audible Alarm90dB

EMIRFI Attenuation-75dB maximum 100kHz to 100MHz

Weight55 lbs (25 kg ) - Split Phase35 lbs (16 kg) - Single phase

DimensionsSee Figure 1 and Figure 2

SCCR RatingSuitable for use on a circuit capable of delivering not more than 200000 rms symmetrical Amperes 480V max

EMC complianceBS EN 60950 1992BS EN 61000-6-2 1999

Ratings in compliance with IEC 61643-1Imax = 80kA 100kA amp 120kAIimp = 5kA (10350)All current results are per phase

EnclosureNEMA 1 2 33R4 4X 12 and 13 (IP66)

Terminals10 AWG (5mm2)

MountingSurface mount by 021rdquo (5mm) diameter holes

Remote contactsForm C (NC NO C) 60W DC 120VA AC 3A max

Indication

Green LED onRed LED off Power protection in all

modes all phases

Green LED offRed LED on

Protection fault (remote indication alarm via contacts amp audible alarm)

Green LED onRed LED on Neutralground fault (voltage

potential)

DIMENSIONSFigure 1 Split phase dimensions

Figure 2 Single phase dimensions

Model Workingvoltage

UL1449 VPR3rd Edition

Limiting voltageUp

Ringwave200A Phase types

3kA 10kA (In) 80kA versions (V) (V) (V) (V) (kV) (V)ZD16700 120 600 580 800 08 60 Single phase 2-wireZD16701 120240 600 580 800 08 60 Split phase 3-wireZD16709 240 1200 890 1200 12 75 Single phase 2-wire TTZD16900 120TT 6001200 580890 8001300 0813 6075 Single phase 2-wire TTZD16901 120240TT 6001200 580890 8001300 0813 6075 Split phase 3-wire TT100kA versionsZD16730 120 600 580 800 08 60 Single phase 2-wireZD16731 120240 600 580 800 08 60 Split phase 3-wireZD16739 240 1200 890 1200 12 75 Single phase 2-wire TTZD16930 120TT 6001200 580890 8001300 0813 6075 Single phase 2-wire TTZD16931 120240TT 6001200 580890 8001300 0813 6075 Split phase 3-wire TT120kA versionsZD16740 120 600 580 800 08 60 Single phase 2-wireZD16741 120240 600 580 800 08 60 Split phase 3-wireZD16749 240 1200 890 1200 12 75 Single phase 2-wire TTZD16940 120TT 6001200 580890 8001300 0813 6075 Single phase 2-wire TTZD16941 120240TT 6001200 580890 8001300 0813 6075 Split phase 3-wire TT

TO ORDER SPECIFY

APPROVALSCountry StandardAuthority Approved for Product

United StatesCanada

UL 1449 3rd Edition Listed AC power product ZD16700 ZD16701 ZD16709 ZD16900 ZD16901 ZD16730 ZD16731 ZD16739 ZD16930 ZD16931 ZD16740 ZD16741 ZD16749 ZD16940 ZD16941

randybobo
Rectangle

Notes1 Safety approvals cover frequency 47-63 Hz2 At low temperature and low line voltage start uptime will increase

AC-DC

Specification

100 Watts

bull -40 ordmC to +75 ordmC Operation

bull 100 W - Baseplate Cooled

bull High Efficiency Resonant Topology

bull Remote Sense

bull 5V Standby Output

bull Remote OnOff amp Power OK Signal

bull 3 Year Warranty

ECC100 Series

InputInput Voltage bull 85-264 VAC (120-370 VDC) derate output

power lt90 VAC by 10Input Frequency bull 47-400 Hz (See note 1)Input Current bull 14 A typical at 115 VAC full load

08 A typical at 230 VAC full loadInrush Current bull 40 A max at 230 VAC 25 ordmC cold startPower Factor bull EN61000-3-2 class AEarth Leakage Current bull 300 microA at 264 VAC60 Hz max

0511 mA 115230 VAC at 400 Hz typInput Protection bull Internal T50 A250 V fuse in line

and neutral

OutputOutput Voltage bull 12-48 VDC (see tables)Output Voltage Trim bull plusmn5Initial Set Accuracy bull plusmn1 V1 plusmn3 V2Minimum Load bull No minimum load requiredStart Up Delay bull Typically 1 s (see note 2)Start Up Rise Time bull 50 ms typicalHold Up Time bull 16 ms min at 115 VACDrift bull plusmn02 after 20 min warm upLine Regulation bull plusmn05 maxLoad Regulation bull plusmn1 V1 plusmn5 V2 maxOverUndershoot bull 5 typicalTransient Response bull 4 max deviation recovery to within

1 in 500 micros for a 50-75-50 loadchange

Ripple amp Noise bull 1 pk-pk V1 V2 2 20 MHz bandwidthOvervoltage Protection bull 115-140 Vnom recycle input to resetOverload Protection bull 110-150 V1 onlyShort Circuit Protection bull Continuous trip and restart (Hiccup mode)Temperature bull 005˚CCoefficientRemote Sense bull Compensates for 05 V total voltage dropRemote OnOff bull Uncommitted isolated optocoupler diode

powered diode inhibits V1

xppowercom

GeneralEfficiency bull 88 typicalIsolation bull 4000 VAC Input to Output

1500 VAC Input to Ground500 VDC Output to Ground

Switching Frequency bull 65 kHz typicalSignals bull Power OK - open collector

Remote OnOff 5 V StandbyMTBF bull 220 kHrs to MIL-HDBK-217F at 25 ordmC GB

EnvironmentalOperating Temperature bull -40 ˚C to +75 ˚C ambient Baseplate must

be maintained le+85 ordmC see longformdatasheet for further details

Cooling bull Baseplate conduction coolingOperating Humidity bull 95 RH non-condensingStorage Temperature bull -40 ˚C to +85 ˚COperating Altitude bull 3000 mShock bull 30 g pk half sine 6 axesVibration bull 2 g rms 5 Hz to 500 kHz 3 axes

EMC amp SafetyLow Voltage PSU EMC bull EN61204-3 high severity level as belowEmissions bull EN55022 level B conducted

EN55022 level A radiatedHarmonic Currents bull EN61000-3-2 class AVoltage Flicker bull EN61000-3-3Radiated Immunity bull EN61000-4-3 level 3 Perf Criteria AEFTBurst bull EN61000-4-4 level 3 Perf Criteria ASurge bull EN61000-4-5 installation class 3

Perf Criteria A installation class 4Perf Criteria A with optional filter board

Conducted Immunity bull EN61000-4-6 level 3 Perf Criteria ADips amp Interruptions bull EN61000-4-11 30 10 ms 60 100 ms

100 5000 ms Perf Criteria A B BSafety Approvals bull IEC60950-1 CB report CSA 222 No

60950-1 UL60950-1 TUV EN60950-1Equipment Protection bull Class IClass

06-May-09

AC-DC

025 FastonGround tab

2 x 020(508)

230 (5842)

2 x 460 (11684)

500 (1270)

155(394)

2 x 023(58)

J11

2

3 x 020(508)

040(102)

2 x 370(9398)

5 x M3 clearance holes

410(1041)

330(838)

Voltage Adj

Mounting surfacemarked with ldquoArdquo

J2

J3

1

12

10 9

8

ECC100Models and Ratings

Input Connector J1Molex PN 09-65-2038

1 Line2 Neutral

Mechanical Details

Notes1 All dimensions in inches (mm)2 Tolerance xx = plusmn002 (050) xxx = plusmn001 (025)

3 Weight 12 lbs (550g)

J1 mates with Molex housingPN 09-50-1031

Output Connector J2Molex PN 09-65-2088

Pin Single Output1 +V12 +V13 +V14 +V15 RTN6 RTN7 RTN8 RTN

J2 mates with Molex housing PN09-50-1081 and both with Molexseries 5194 crimp terminals

Signal Connector J3Molex PN B10B-PHDSS

1 +5 V Standby2 Logic GND3 Logic GND4 Power OK5 Inhibit Hi6 Inhibit Lo7 +Sense8 -Sense9 +Vout10 -Vout

J3 mates with JST housing PNPHDR-10VS and withJST SPHD-001T-P05 crimp terminals

Output Power Output Voltage V1 MaxOutput Current V1 Standby Supply V2 Model Number

100 W 120 VDC 81 A 50 V05 A ECC100US12

100 W 150 VDC 65 A 50 V05 A ECC100US15

100 W 240 VDC 41 A 50 V05 A ECC100US24

100 W 280 VDC 35 A 50 V05 A ECC100US28

100 W 480 VDC 20 A 50 V05 A ECC100US48

debode
Highlight

1

HLMP-EGxx HLMP-EHxx HLMP-ELxxNew T-1frac34 (5mm) Extra High Brightness AlInGaP LED Lamps

Data Sheet

Features

Viewing angle 15deg 23deg 30deg

High luminous output

Colors 590nm Amber 615nm Red Orange 626nm Red

Package options

With or without lead standoff

Superior resistance to moisture

Untinted for 15deg 23deg and 30deg lamps

Applications

Traffic management- Traffic signals- Pedestrian signals- Work zone warning lights- Variable message signs

Solar Power signs

Commercial outdoor advertising- Signs- Marquees

Description

These Precision Optical Performance AlInGaP LEDs provide superior light output for excellent readability in sunlight and are extremely reliable AlInGaP LED tech-nology provides extremely stable light output over long periods of time Precision Optical Performance lamps utilize the aluminum indium gallium phosphide (AlInGaP) technology

These LED lamps are untinted T-1frac34 packages incorpo-rating second generation optics producing well defined spatial radiation patterns at specific viewing cone angles

These lamps are made with an advanced optical grade epoxy offering superior high temperature and high moisture resistance performance in outdoor signal and sign application The maximum LED junction tempera-ture limit of +130degC enables high temperature operation in bright sunlight conditions The epoxy contains both uv-a and uv-b inhibitors to reduce the effects of long term exposure to direct sunlight

Benefits

Superior performance for outdoor environments

Suitable for auto-insertion onto PC board

2

Package Dimension

A Non-standoff B Standoff

Viewing Angle d

15deg 1239plusmn025(0476plusmn0010)

23deg amp 30deg 1196plusmn025(0459plusmn0010)

Notes1 All dimensions are in millimeters (inches) 2 Leads are mild steel with tin plating3 The epoxy meniscus is 121mm max4 For Identification of polarity after the

leads are trimmed off please refer to the illustration below

CATHODE ANODE

114 plusmn 020(0045 plusmn 0008)

580 plusmn 020(0228 plusmn 0008)

3160(1244) MIN

070 (0028)MAX

100(0039)

MIN

871 plusmn 020(0343 plusmn 0008)

254 plusmn 038(0100 plusmn 0015)

050 plusmn 010(0020 plusmn 0004) SQ TYP

CATHODELEAD

235 (0093)MAX

CATHODEFLAT

114 plusmn 020(0045 plusmn 0008)

580 plusmn 020(0228 plusmn 0008)

3160(1244) MIN

070 (0028)MAX

100(0039)

MIN

871 plusmn 020(0343 plusmn 0008)

254 plusmn 038(0100 plusmn 0015)

050 plusmn 010(0020 plusmn 0004) SQ TYP

CATHODELEAD

CATHODEFLAT

d

150 plusmn 015(0059 plusmn 0006)

500 plusmn 020(0197 plusmn 0008)

500 plusmn 020(0197 plusmn 0008)

3

Part Numbering System

Note Please refer to AB 5337 for complete information on part numbering system

Device Selection Guide

Typical viewingAngle 2θ12 (Deg) [4]

Color and DominantWavelength (nm) Typ [3]

Lamps without Standoff on leads(Package drawing A)

Lamps with Standoff on leads (Package drawing B)

Luminous Intensity Iv (mcd) [125] at 20 mA

Min Max

15deg Amber 590 HLMP-EL1A-Z1KDD HLMP-EL1B-Z1KDD 12000 21000

HLMP-EL1A-Z1LDD HLMP-EL1B-Z1LDD 12000 21000

Red 626 HLMP-EG1A-Z10DD HLMP-EG1B-Z10DD 12000 21000

Red Orange 615 HLMP-EH1A-Z10DD HLMP-EH1B-Z10DD 12000 21000

23deg Amber 590 HLMP-EL2A-XYKDD HLMP-EL2B-XYKDD 7200 12000

HLMP-EL2A-XYLDD HLMP-EL2B-XYLDD 7200 12000

Red 626 HLMP-EG2A-XY0DD HLMP-EG2B-XY0DD 7200 12000

Red Orange 615 HLMP-EH2A-XY0DD HLMP-EH2B-XY0DD 7200 12000

30deg Amber 590 HLMP-EL3A-VWKDD HLMP-EL3B-VWKDD 4200 7200

HLMP-EL3A-VWLDD HLMP-EL3B-VWLDD 4200 7200

HLMP-EL3A-WXKDD HLMP-EL3B-WXKDD 5500 9300

HLMP-EL3A-WXLDD HLMP-EL3B-WXLDD 5500 9300

Red 626 HLMP-EG3A-VW0DD HLMP-EG3B-VW0DD 4200 7200

HLMP-EG3A-WX0DD HLMP-EG3B-WX0DD 5500 9300

Red Orange 615 HLMP-EH3A-WX0DD HLMP-EH3B-WX0DD 5500 9300Notes1 The luminous intensity is measured on the mechanical axis of the lamp package and it is tested with pulsing condition2 The optical axis is closely aligned with the package mechanical axis3 Dominant wavelength λd is derived from the CIE Chromaticity Diagram and represents the color of the lamp4 θfrac12 is the off-axis angle where the luminous intensity is half the on-axis intensity 5 Tolerance for each bin limit is plusmn 15

HLMP ndash E x xx - x x x xx

Mechanical OptionsDD Ammo Pack

Color Bin Selections0 Full color distributionK Color Bin 2 amp 4L Color Bin 4 amp 6

Maximum Intensity BinRefer to Device Selection Guide

Minimum Intensity Bin

Viewing Angle and Lead Standoffs1A 15deg without lead standoff1B 15deg with lead standoff2A 23deg without lead standoff2B 23deg with lead standoff3A 30deg without lead standoff3B 30deg with lead standoff

ColorG Red 626nmL Amber 590nmH Red Orange 615nm

Refer to Device Selection Guide

4

Electrical Optical Characteristics

TJ = 25degC

Parameter Symbol Min Typ Max Units Test Conditions

Forward Voltage Amber Red Red Orange VF 18 21 24 V

IF = 20 mA

Reverse Voltage VR 5 V IR = 100 μA

Dominant Wavelength [1]

Amber Red Red Orange

d584561806120

590062606150

594563006190

nm IF = 20 mA

Peak Wavelength Amber Red Red Orange

PEAK594634621

nm Peak of Wavelength of Spectral Distribution at IF = 20 mA

Spectral Halfwidth Amber Red Red Orange

∆12131414

nm

Thermal resistance RJ-PIN 240 degCW LED junction to anode lead

Luminous Efficacy [2]

Amber Red Red Orange

ηv500200265

lmW Emitted Luminous FluxEmitted Radiant Flux

Luminous Flux Amber Red Red Orange

Φv210023002300

mlm IF = 20 mA

Luminous Efficiency [3]

Amber Red Red Orange

ηe505555

lmW Emitted Luminous FluxElectrical Power

Thermal coefficient of d Amber Red Red Orange

008005007

nmdegC IF = 20 mA +25degC le TJ le +100degC

Notes1 The dominant wavelength λd is derived from the CIE Chromaticity Diagram referenced to Illuminant E Tolerance for each color of dominant

wavelength is +- 05nm2 The radiant intensity Ie in watts per steradian maybe found from the equation Ie = Iv ηV where Iv is the luminous intensity in candela and ηV is

the luminous efficacy in lumens watt3 ηe = Φv IF x VF where Φv is the emitted luminous flux IF is electrical forward current and VF is the forward voltage

Absolute Maximum Ratings TJ = 25degC

Parameter Red Amber Red Orange Unit

DC Forward Current [2] 50 mA

Peak Forward Current 100 [1] mA

Average forward current 30 mA

Power Dissipation 120 mW

Reverse Voltage 5 V

Operating Temperature Range -40 to +100 degC

Storage Temperature Range -40 to +100 degC

Notes1 Duty Factor 30 frequency 1KHz2 Derate linearly as shown in Figure 4

5

Figure 1 Relative Intensity vs Peak Wavelength Figure 2 Forward Current vs Forward Voltage

Figure 3 Relative Luminous Intensity vs Forward Current Figure 4 Maximum Forward Current vs Ambient Temperature

Figure 5Radiation Pattern for 15deg Viewing Angle Lamp Figure 6 Radiation Pattern for 23deg Viewing Angle Lamp

0

20

40

60

80

100

0 1 2 3

FORWARD VOLTAGE-V

FORW

ARD

CURREN

T-mA

0005

1015

2025

3035

4045

50

0 20 40 60 80 100DC FORWARD CURRENT - mA

RELA

TIVE

LUM

INOU

S INTEN

SITY

(NORMAL

IZED

AT 2

0 mA)

0

10

20

30

40

50

60

0 20 40 60 80 100

TA - AMBIENT TEMPERATURE - -C

I FMAX

- MAX

IMUM

FORW

ARD

CURREN

T - mA

00

02

04

06

08

10

-90 -60 -30 0 30 60 90

ANGULAR DISPLACEMENT-DEGREE

NORM

ALIZED

INTE

NSIT

Y

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPLACEMENT-DEGREE

NORM

ALIZED

INTE

NSIT

Y

00

02

04

06

08

10

500 550 600 650WAVELENGTH - nm

RELA

TIVE

INTE

NSIT

Y RedAmber

Red Orange

6

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPLACEMENT-DEGREE

NORM

ALIZED

INTE

NSIT

Y

Figure 7 Radiation Pattern for 30deg Viewing Angle Lamp

Relative Forward Voltage vs Junction Temperature

Relative Light Output vs Junction Temperature

01

10

100

-40 -20 0 20 40 60 80 100 120 140TJ - JUNCTION TEMPERATURE - degC

RELA

TIVE

LIGH

T OUTPU

T (N

ORMAL

IZED

AT T

J=25degC

)

-030

-025

-020

-015

-010

-005

000

005

010

015

020

-40 -20 0 20 40 60 80 100 120 140

TJ - JUNCTION TEMPERATURE - degC

FORW

ARD VOLTAGE S

HIFT

- V

Red Orange

Red

Amber

Red Orange

Red

Amber

7

Intensity Bin Limit Table (131 Iv bin ratio)

Bin

Intensity (mcd) at 20mA

Min Max

V 4200 5500

W 5500 7200

X 7200 9300

Y 9300 12000

Z 12000 16000

1 16000 21000

Tolerance for each bin limit is plusmn 15

VF Bin Table (V at 20mA)

Bin ID Min Max

VD 18 20

VA 20 22

VB 22 24

Tolerance for each bin limit is plusmn 005V

Avago Color Bin on CIE 1931 Chromaticity Diagram

0280

0300

0320

0340

0360

0380

0400

0420

0440

0460

0500 0550 0600 0650 0700 0750 0800X

Y

2

4

6

Amber

Red

Red Orange

Red Color Range

MinDom

Max Dom X min Y Min X max Y max

618 630 06872 03126 06890 02943

06690 03149 07080 02920

Tolerance for each bin limit is plusmn 05nm

Amber Color Range

BinMin Dom

Max Dom Xmin Ymin Xmax Ymax

2 587 5895 05570 04420 05670 04250

05530 04400 05720 04270

4 5895 592 05720 04270 05820 04110

05670 04250 05870 04130

6 592 5945 05870 04130 05950 03980

05820 04110 06000 03990

Tolerance for each bin limit is plusmn 05nm

Red Orange Color Range

MinDom

Max Dom Xmin Ymin Xmax Ymax

612 619 06712 06887 06716 06549

03280 03109 03116 03282

Tolerance for each bin limit plusmn 05nm

NoteAll bin categories are established for classification of products Products may not be available in all bin categories Please contact Avago representative for further information

8

Precautions

Lead Forming The leads of an LED lamp may be preformed or cut to

length prior to insertion and soldering on PC board

For better control it is recommended to use proper tool to precisely form and cut the leads to applicable length rather than doing it manually

If manual lead cutting is necessary cut the leads after the soldering process The solder connection forms a mechanical ground which prevents mechanical stress due to lead cutting from traveling into LED package This is highly recommended for hand solder operation as the excess lead length also acts as small heat sink

Soldering and Handling Care must be taken during PCB assembly and

soldering process to prevent damage to the LED component

LED component may be effectively hand soldered to PCB However it is only recommended under unavoidable circumstances such as rework The closest manual soldering distance of the soldering heat source (soldering ironrsquos tip) to the body is 159mm Soldering the LED using soldering iron tip closer than 159mm might damage the LED

159mm

ESD precaution must be properly applied on the soldering station and personnel to prevent ESD damage to the LED component that is ESD sensitive Do refer to Avago application note AN 1142 for details The soldering iron used should have grounded tip to ensure electrostatic charge is properly grounded

Recommended soldering condition

Wave Soldering [1 2]

Manual Solder Dipping

Pre-heat temperature 105 degC Max -

Preheat time 60 sec Max -

Peak temperature 260 degC Max 260 degC Max

Dwell time 5 sec Max 5 sec Max

Note 1) Above conditions refers to measurement with thermocouple

mounted at the bottom of PCB2) It is recommended to use only bottom preheaters in order to reduce

thermal stress experienced by LED

Wave soldering parameters must be set and maintained according to the recommended temperature and dwell time Customer is advised to perform daily check on the soldering profile to ensure that it is always conforming to recommended soldering conditions

Anode

Note 1 PCB with different size and design (component density) will have

different heat mass (heat capacity) This might cause a change in temperature experienced by the board if same wave soldering setting is used So it is recommended to re-calibrate the soldering profile again before loading a new type of PCB

2 Avago Technologiesrsquo high brightness LED are using high efficiency LED die with single wire bond as shown below Customer is advised to take extra precaution during wave soldering to ensure that the maximum wave temperature does not exceed 260degC and the solder contact time does not exceeding 5sec Over-stressing the LED during soldering process might cause premature failure to the LED due to delamination

Avago Technologies LED Configuration

Note Electrical connection between bottom surface of LED die and the lead frame is achieved through conductive paste

Any alignment fixture that is being applied during wave soldering should be loosely fitted and should not apply weight or force on LED Non metal material is recommended as it will absorb less heat during wave soldering process

Note In order to further assist customer in designing jig accurately that fit Avago Technologiesrsquo product 3D model of the product is available upon request

At elevated temperature LED is more susceptible to mechanical stress Therefore PCB must allowed to cool down to room temperature prior to handling which includes removal of alignment fixture or pallet

If PCB board contains both through hole (TH) LED and other surface mount components it is recommended that surface mount components be soldered on the top side of the PCB If surface mount need to be on the bottom side these components should be soldered using reflow soldering prior to insertion the TH LED

Recommended PC board plated through holes (PTH) size for LED component leads

LED component lead size Diagonal

Plated through hole diameter

045 x 045 mm(0018x 0018 inch)

0636 mm(0025 inch)

098 to 108 mm(0039 to 0043 inch)

050 x 050 mm(0020x 0020 inch)

0707 mm(0028 inch)

105 to 115 mm(0041 to 0045 inch)

Over-sizing the PTH can lead to twisted LED after clinching On the other hand under sizing the PTH can cause difficulty inserting the TH LED

9

Refer to application note AN5334 for more information about soldering and handling of high brightness TH LED lamps

Example of Wave Soldering Temperature Profile for TH LED

Ammo Packs Drawing

Note The ammo-packs drawing is applicable for packaging option ndashDD amp -ZZ and regardless standoff or non-standoff

Recommended solder Sn63 (Leaded solder alloy)SAC305 (Lead free solder alloy)

Flux Rosin flux

Solder bath temperature 255degC plusmn 5degC (maximum peak temperature = 260degC)

Dwell time 30 sec - 50 sec(maximum = 5sec)

Note Allow for board to be sufficientlycooled to room temperature beforeexerting mechanical force

60sec Max

TIME (sec)

260 degC Max

105 degC Max

TEMPERA

TURE

(degC)

10

Packaging Box for Ammo Packs

Note The dimension for ammo pack is applicable for the device with standoff and without standoff

Packaging Label(i) Avago Mother Label (Available on packaging box of ammo pack and shipping box)

13

13

13

$$$

amp

13()

+amp13amp(amp+---(+)012-

DISCLAIMER AVAGOrsquoS PRODUCTS AND SOFTWARE ARE NOT SPECIFICALLY DESIGNED MANUFACTURED OR AUTHORIZED FOR SALE AS PARTS COMPONENTS OR ASSEMBLIES FOR THE PLANNING CONSTRUCTION MAINTENANCE OR DIRECT OPERATION OF A NUCLEAR FACILITY OR FOR USE IN MEDICAL DEVICES OR APPLICATIONS CUSTOMER IS SOLELY RESPONSIBLE AND WAIVES ALL RIGHTS TO MAKE CLAIMS AGAINST AVAGO OR ITS SUPPLIERS FOR ALL LOSS DAMAGE EXPENSE OR LIABILITY IN CONNECTION WITH SUCH USE

amp(313

313

amp

4

413

+)

$5amp136$

amp

13()

amp

(+)012-

(ii) Avago Baby Label (Only available on bulk packaging)

Acronyms and Definition

BIN

(i) Color bin only or VF bin only

(Applicable for part number with color bins but without VF bin OR part number with VF bins and no color bin)

OR

(ii) Color bin incorporated with VF Bin

(Applicable for part number that have both color bin and VF bin)

Example

(i) Color bin only or VF bin only

BIN 2 (represent color bin 2 only)

BIN VB (represent VF bin ldquoVBrdquo only)

(ii) Color bin incorporate with VF Bin

BIN 2VB

VB VF bin ldquoVBrdquo

2 Color bin 2 only

For product information and a complete list of distributors please go to our web site wwwavagotechcom

Avago Avago Technologies and the A logo are trademarks of Avago Technologies in the United States and other countriesData subject to change Copyright copy 2005-2010 Avago Technologies All rights reserved AV02-1687EN - February 23 2010

HLMP-Cx1A1B2A2B3A3BNew 5mm Blue and Green LED Lamps

Data Sheet

CAUTION INGaN devices are Class 1C HBM ESD sensitive per JEDEC Standard Please observe appropriate precautions during handling and processing Refer to Application Note AN ndash 1142 for additional details

Description

These high intensity blue and green T-1frac34 package LEDs are untinted and non-diffused Based on the most efficient and cost effective InGaN material technology and incor-porating second generation optics they produce well defined spatial radiation patterns at specific viewing cone angles

Advanced optical grade epoxy construction offers superior high temperature and moisture resistance per-formance in outdoor signal and sign applications

Features

Well defined spatial radiation pattern

High luminous output

Untinted Non-diffused

Available in Colorndash Blue 470nmndash Green 525nm

Viewing Angle 15deg 23deg and 30deg

Standoff or non-standoff

Superior resistance to moisture

Applications

Commercial outdoor advertising

Traffic Sign

Variable Message Sign

2

Package Dimensions

Drawing A (Non-standoff)

Drawing B (Standoff)

cathodeflat

Cathode

d

100 plusmn 0200039 plusmn 0008

130 plusmn 0150051 plusmn 0006870 plusmn 020

0343 plusmn 0008

500 plusmn 0200197 plusmn 0008

580 plusmn 0200228 plusmn 0008

254 plusmn 0380100 plusmn 0015

070 max0028

3160min1244

sq typ050 plusmn 0100020 plusmn 0004

100 min0039

Viewing Angle d

HLMP-Cx1B 1296plusmn025(0510plusmn0010)

HLMP-Cx2B 1232 plusmn025(0485plusmn0010)

HLMP-Cx3B 1200plusmn025(0472plusmn0010)

Notes1 All dimensions are in millimeters (inches) 2 Leads are mild steel with tin plating3 The epoxy meniscus is 150mm max

100 plusmn 0200039 plusmn 0008

070 max0028

870 plusmn 0200343 plusmn 0008

500 plusmn 0200197 plusmn 0008

3160min1244

Cathode 100 min0039

sq typ050 plusmn 0100020 plusmn 0004

254 plusmn 0380100 plusmn 0015

cathodeflat

580 plusmn 0200228 plusmn 0008

3

Device Selection Guide

Part Number ColorTypical Viewing angle 2frac12 (deg) [4]

Luminous Intensity Iv (mcd) at 20 mA [125]

Standoff Non Standoff

Package drawingMin Max

HLMP-CB1A-XY0DD Blue 15deg 7200 12000 Non Standoff A

HLMP-CB1A-XYBDD

HLMP-CB1A-XYCDD

HLMP-CB1B-XY0DD Standoff B

HLMP-CB1B-XYBDD

HLMP-CB1B-XYCDD

HLMP-CB2A-VW0DD 23deg 4200 7200 Non Standoff A

HLMP-CB2A-VWBDD

HLMP-CB2A-VWCDD

HLMP-CB2B-VW0DD Standoff B

HLMP-CB2B-VWBDD

HLMP-CB2B-VWCDD

HLMP-CB3A-UV0DD 30deg 3200 5500 Non Standoff A

HLMP-CB3A-UVBDD

HLMP-CB3A-UVCDD

HLMP-CB3B-UV0DD Standoff B

HLMP-CB3B-UVBDD

HLMP-CB3B-UVCDD

HLMP-CM1A-450DD Green 15deg 35000 59000 Non Standoff A

HLMP-CM1A-45BDD

HLMP-CM1A-45CDD

HLMP-CM1B-450DD Standoff B

HLMP-CM1B-45BDD

HLMP-CM1B-45CDD

HLMP-CM2A-120DD 23deg 16000 27000 Non Standoff A

HLMP-CM2A-12BDD

HLMP-CM2A-12CDD

HLMP-CM2B-120DD Standoff B

HLMP-CM2B-12BDD

HLMP-CM2B-12CDD

HLMP-CM3A-Z10DD 30deg 12000 21000 Non Standoff A

HLMP-CM3A-Z1BDD

HLMP-CM3A-Z1CDD

HLMP-CM3B-Z10DD Standoff B

HLMP-CM3B-Z1BDD

HLMP-CM3B-Z1CDD

Notes1 The luminous intensity is measured on the mechanical axis of the lamp package and it is tested with pulsing condition2 The optical axis is closely aligned with the package mechanical axis3 Dominant wavelength d is derived from the CIE Chromaticity Diagram and represents the color of the lamp4 frac12 is the off-axis angle where the luminous intensity is half the on-axis intensity 5 Tolerance for each bin limit is plusmn 15

4

Part Numbering System

Note please refer to AB 5337 for complete information on part numbering system

Packaging OptionDD Ammo Pack

Color Bin Selection0 Full DistributionB Color Bin 2 amp 3C Color Bin 3 amp 4

Maximum Intensity Bin 0 No maximum intensity limit (refer to selection guide)

Minimum Intensity Bin Refer to Device Selection Guide

Viewing Angle and Lead Standoffs1A 15deg without lead standoff1B 15deg with lead standoff2A 23deg without lead standoff2B 23deg with lead standoff3A 30deg without lead standoff3B 30deg with lead standoff

ColorB Blue 470M Green 525

HLMP C x xx x x x xx

Absolute Maximum Ratings TJ = 25degC

Parameter Blue Green Unit

DC Forward Current [1] 30 mA

Peak Forward Current 100 [2] mA

Power Dissipation 116 mW

Reverse Voltage 5 V

LED Junction Temperature 110 degC

Operating Temperature Range -40 to + 85 degC

Storage Temperature Range -40 to + 100 degC

Notes1 Derate linearly as shown in figure 42 Duty Factor 10 frequency 1KHz

5

Electrical Optical Characteristics TJ = 25degC

Parameter Symbol Min Typ Max Units Test Conditions

Forward VoltageGreen Blue

VF28 32 38

V IF = 20 mA

Reverse Voltage VR 5 V IR = 10 A

Dominant Wavelength[1]

GreenBlue

d51904600

52504700

53904800

nm IF = 20 mA

Peak WavelengthGreenBlue

PEAK516464

nm Peak of Wavelength of Spectral Distribution at IF = 20 mA

Spectral Half WidthGreenBlue

123023

nm IF = 20mA

Thermal Resistance RJ-PIN 240 degCW LED Junction-to-Pin

Luminous Efficacy [2]

GreenBlue

V51878

lmW Emitted Luminous Flux Emitted Radiant Flux

Thermal coefficient of dGreenBlue

00280024

nmdegC IF = 20 mA +25degC le TJ le +100degC

Notes1 The dominant wavelength is derived from the chromaticity Diagram and represents the color of the lamp2 The radiant intensity Ie in watts per steradian may be found from the equation Ie = IVV where IV is the luminous intensity in candelas and V is

the luminous efficacy in lumenswatt

6

Figure 1 Relative Intensity vs Wavelength Figure 2 Forward Current vs Forward Voltage

Figure 3 Relative Intensity vs Forward Current Figure 4 Maximum Forward Current vs Ambient Temperature

Figure 5 Relative Dominant Wavelength Shift vs Forward Current Figure 6 Radiation Pattern for 15deg

0001

0203

04

050607

08

0910

380 430 480 530 580 630WAVELENGTH - nm

RELA

TIVE

INTENS

ITY

GREENBLUE

0

20

40

60

80

100

0 1 2 3 4 5FORWARD VOLTAGE-V

FORW

ARD CU

RREN

T-m

A

00

05

10

15

20

25

30

35

0 20 40 60 80 100 120DC FORWARD CURRENT-mA

RELA

TIVE

LUM

INOUS INT

ENSI

TY(NOR

MAL

IZED

AT 20m

A)

GREEN

BLUE

-10

-5

0

5

10

0 20 40 60 80 100FORWARD CURRENT-mA

RELA

TIVE

DOM

INAN

T W

AVEL

ENGT

H SH

IFT -

nm GREEN

BLUE

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT -DEGREE

NORM

ALIZ

ED IN

TENS

ITY

0

5

10

15

20

25

30

35

0 20 40 60 80 100TA - AMBIENT TEMPERATURE - degC

I Fmax

- M

AXIM

UM FO

RWARD

CURR

ENT -

mA

7

Figure 7 Radiation Pattern for 23deg Figure 8 Radiation Pattern for 30deg

Figure 9 Relative Light Output vs Junction Temperature Figure 10 Relative Forward Voltage vs Junction Temperature

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT - DEGREE

NORM

ALIZ

ED IN

TENS

ITY

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT - DEGREE

NORM

ALIZ

ED IN

TENS

ITY

01

1

10

-40 -20 0 20 40 60 80 100 120TJ - JUNCTION TEMPERATURE TJ - JUNCTION TEMPERATURE

NORM

ALZI

ED IN

TENS

ITY (

PHOTO)

-03

-02

-01

0

01

02

03

-40 -20 0 20 40 60 80 100 120

FORW

ARD

VOLT

AGE S

HIFT

-VGreenBlue

GreenBlue

Intensity Bin Limit Table (131 Iv bin ratio)

BinIntensity (mcd) at 20mAMin Max

U 3200 4200

V 4200 5500

W 5500 7200

X 7200 9300

Y 9300 12000

Z 12000 16000

1 16000 21000

2 21000 27000

3 27000 35000

4 35000 45000

5 45000 59000

Tolerance for each bin limit is plusmn 15

Green Color Bin Table

Bin Min Dom Max Dom1 5190 5230

2 5230 5270

3 5270 5310

4 5310 5350

5 5350 5390

Tolerance for each bin limit is plusmn 05nm

Blue Color Bin Table

Bin Min Dom Max Dom1 4600 4640

2 4640 4680

3 4680 4720

4 4720 4760

5 4760 4800

Tolerance for each bin limit is plusmn 05nmNote 1 All bin categories are established for classification of products Products may not be available in all bin categories Please contact your Avago

representative for further information

8

Precautions

Lead Forming

The leads of an LED lamp may be preformed or cut to length prior to insertion and soldering on PC board

For better control it is recommended to use proper tool to precisely form and cut the leads to applicable length rather than doing it manually

If manual lead cutting is necessary cut the leads after the soldering process The solder connection forms a mechanical ground which prevents mechanical stress due to lead cutting from traveling into LED package This is highly recommended for hand solder operation as the excess lead length also acts as small heat sink

Soldering and Handling

Care must be taken during PCB assembly and soldering process to prevent damage to the LED component

LED component may be effectively hand soldered to PCB However it is only recommended under unavoidable circumstances such as rework The closest manual soldering distance of the soldering heat source (soldering ironrsquos tip) to the body is 159mm Soldering the LED using soldering iron tip closer than 159mm might damage the LED

ESD precaution must be properly applied on the 159mm

soldering station and personnel to prevent ESD damage to the LED component that is ESD sensitive Do refer to Avago application note AN 1142 for details The soldering iron used should have grounded tip to ensure electrostatic charge is properly grounded

Recommended soldering condition

Wave Soldering [1 2]

Manual Solder Dipping

Pre-heat temperature 105degC Max -

Preheat time 60 sec Max -

Peak temperature 260degC Max 260degC Max

Dwell time 5 sec Max 5 sec Max

Note 1 Above conditions refers to measurement with thermocouple

mounted at the bottom of PCB2 It is recommended to use only bottom preheaters in order to reduce

thermal stress experienced by LED

Wave soldering parameters must be set and maintained according to the recommended temperature and dwell time Customer is advised to perform daily check on the soldering profile to ensure that it is always conforming to recommended soldering conditions

Note 1 PCB with different size and design (component density) will have

different heat mass (heat capacity) This might cause a change in temperature experienced by the board if same wave soldering setting is used So it is recommended to re-calibrate the soldering profile again before loading a new type of PCB

Avago Technologies LED Configuration

Any alignment fixture that is being applied during wave soldering should be loosely fitted and should not apply weight or force on LED Non metal material is recommended as it will absorb less heat during wave soldering process

At elevated temperature LED is more susceptible to mechanical stress Therefore PCB must allowed to cool down to room temperature prior to handling which includes removal of alignment fixture or pallet

If PCB board contains both through hole (TH) LED and other surface mount components it is recommended that surface mount components be soldered on the top side of the PCB If surface mount need to be on the bottom side these components should be soldered using reflow soldering prior to insertion the TH LED

Recommended PC board plated through holes (PTH) size for LED component leads

LED component lead size Diagonal

Plated through hole diameter

045 x 045 mm(0018x 0018 inch)

0636 mm(0025 inch)

098 to 108 mm(0039 to 0043 inch)

050 x 050 mm(0020x 0020 inch)

0707 mm(0028 inch)

105 to 115 mm(0041 to 0045 inch)

Over-sizing the PTH can lead to twisted LED after clinching On the other hand under sizing the PTH can cause difficulty inserting the TH LED

Refer to application note AN5334 for more information about soldering and handling of high brightness TH LED lamps

CATHODE

InGaN Device

9

Example of Wave Soldering Temperature Profile for TH LED

Recommended solder Sn63 (Leaded solder alloy)SAC305 (Lead free solder alloy)

Flux Rosin flux

Solder bath temperature 255degC plusmn 5degC (maximum peak temperature = 260degC)

Dwell time 30 sec - 50 sec(maximum = 5sec)

Note Allow for board to be sufficientlycooled to room temperature beforeexerting mechanical force

60 sec Max

TIME (sec)

260degC Max

105degC Max

TEM

PERA

TURE

(degC)

Ammo Packs Drawing

Note The ammo-packs drawing is applicable for packaging option ndashDD amp -ZZ and regardless standoff or non-standoff

635 plusmn 1300250 plusmn 0051

1270 plusmn 1000500 plusmn 0039

9125 plusmn 062503595 plusmn 002459125 plusmn 062503595 plusmn 00245

1800 plusmn 05007085 plusmn 00195

070 plusmn 02000275 plusmn 00075 A A

1270 plusmn 0300500 plusmn 0012

VIEW AA

400 plusmn 02001575 plusmn 00075Oslash TYP

205 plusmn 10008070 plusmn 00394

CATHODE

10

Packaging Box for Ammo Packs

Note For InGaN device the ammo pack packaging box contain ESD logo

Packaging Label

(i) Avago Mother Label (Available on packaging box of ammo pack and shipping box)

LABEL ON THISSIDE OF BOX

FROM LEFT SIDE OF BOXADHESIVE TAPE MUST BEFACING UPWARDS

ANODE LEAD LEAVESTHE BOX FIRST

(1P) Item Part Number

(1T) Lot Lot Number

LPN

(9D)MFG Date Manufacturing Date

(P) Customer Item

(V) Vendor ID

DeptID Made In Country of Origin

(Q) QTY Quantity

CAT Intensity Bin

BIN Color Bin

(9D) Date Code Date Code

STANDARD LABEL LS0002 RoHS Compliant e3 max temp 260C

For product information and a complete list of distributors please go to our web site wwwavagotechcom

Avago Avago Technologies and the A logo are trademarks of Avago Technologies in the United States and other countriesData subject to change Copyright copy 2005-2009 Avago Technologies All rights reserved AV02-2228EN - December 15 2009

(ii) Avago Baby Label (Only available on bulk packaging)

(1P) PART Part Number

(1T) LOT Lot Number

(9D)MFG DATE Manufacturing Date

CO Country of Origin

Customer PN

Supplier Code

QUANTITY Packing Quantity

CAT Intensity Bin

BIN Color Bin

DATECODE Date Code

RoHS Compliant e3 max temp 260C Lamps Baby Label

DISCLAIMER Avagorsquos products and software are not specifically designed manufactured or authorized for sale as parts components or assemblies for the planning construction maintenenace or direct operation of a nuclear facility or for use in medical devices or applications Customer is solely responsible and waives all rights to make claims against avago or its suppliers for all loss damage expense or liability in connection with such use

Contents of Submittal

DIA Parking Signs Page 1 of 5

Skyline Products Inc

General Specifications for Full Color LED Inserts

DIA Parking Signs Page 2 of 5

Specification for Full Color LED Inserts Notes

10 Full Color LED VMS Inserts

11 Quality Assurance

ISO 90012008 certification for design manufacturing and service Current CDOT and DIA requirement

12 General ETL Listed for UL 48 UL50 and UL 1433 Current CDOT and DIA

requirement 13 Housing Properties Sign housing are designed in accordance to AASHTO Standard Specifications for Structural Supports for Highway Signs Luminaires and Traffic Signals ndash 6th Edition for wind speeds of up to 140 mph AASHTO group load combinations include total sign weight dead load ice and wind loads and the design meets the fatigue requirements for truck-induced gusts Snow loading is include in design loads for applicable geographical regions

Current CDOT and DIA requirement

Sealed housing Welding compliance with AWS standards

All welding shall be by an inert gas process in accordance with the American Welding Society (AWS) Standards 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum The LED DMS manufacturerrsquos welders and welding procedures shall be certified by an ANSIAWS Certified Welding Inspector to the 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum Proof of certification of all the LED DMS manufacturerrsquos welders and applicable welding procedures shall be supplied with the submittals The name phone number and address off the ANSIAWS Certified Welding Inspector that certified the LED VMS manufacturerrsquos welders and procedures shall also be provided with the submittals

Current CDOT and DIA requirement

Black KYNAR 500 coated face on mask and borders mdash 30-year coating guaranteed to not chip fade or peel for 20 years

Current CDOT and DIA requirement

The lens panel assembly shall consist of a KYNAR 500 coated aluminum mask over a clear glazing The lens panel assembly shall be modular in design interchangeable without misalignment of the lens panel and the LED pixels and removable from within the main sign housing

Current CDOT and DIA requirement

Aluminum face (090rdquo) mask over glazing with apertures for the pixels The lens panel aluminum mask shall be 0090 inch minimum thickness and finished with a matte black licensed factory applied KYNAR 500 Resin Fluoropolymer based coating system It shall be perforated to provide an aperture for each pixel on the display modules Each aperture shall be as small as possible without blocking the LED light output at the required viewing angle The Skyline aluminum face mask with aperture system will significantly minimize glare on the sign as it blocks more than 73 of sun rays making it very legible even with direct sunlight This method should be required over a ldquolouverrdquo system Louvers create a shelf above each row of pixels collecting snow ice dirt etc and ultimately inhibiting the display

Current CDOT and DIA requirement

Polycarbonate glazing 18rdquoGE LEXAN XL102UV Single lift face that allows a single technician to easily lift the entire face for safe fast and easy access to all the internal sign components

Current CDOT and DIA requirement

Mounting brackets Skyline will work with the appropriate parties to develop a mounting system to accommodate for the type of sign being provided and the structure requirements

Natural aluminum finish (excluding face) Current CDOT and DIA requirement

14 Environmental Control 8 watt per foot heat tape will be installed along the bottom of entire display area Provided heat tape will be controlled by the Advanced Humidity Sensing System of the controller

Current CDOT and DIA requirement

DIA Parking Signs Page 3 of 5

Environmental Sensors (1) Photocell Sensor (1) Internal Temperature Sensor (1) Humidity Sensor (1) Door Alarm

15 LED Display and Electronics Electronics designed and tested to -40degC to 85degC Current CDOT and DIA

requirement True 18-inch display (275 inch vertical and horizontal pitch) Current CDOT and DIA

requirement Display Matrix 7 high x 30 wide Legibility distance 200-1200 feet Current CDOT and DIA

requirement Printed circuit board are built to IPC-A-610D Class 2 certification Current CDOT and DIA

requirement Display modules are easily removable and replicable without the use of any additional tools

Current CDOT and DIA requirement

LED type Each Pixel contains three strings of LEDs

String 1 AlInGaP 30 degree LEDs (Red) String 2 InGaN 30 degree LEDs (Green) String 3 InGaN 30 degree LEDs (Blue)

Pixel design brightness 12400 candela at 20 mA (18rdquo characters) Current CDOT and DIA

requirement LED drive current

Red LED lt 30mA Blue and Green LEDs lt 15mA

All LEDs will have standoffs providing superior LED cooling and eliminate corrosion LED pixel protection and alignment device Silicon conformal coat will conform to MIL-I-46058C Type SR and IPC-CC-830 standards

Current CDOT and DIA requirement

Uniform LED color and brightness 256 minimum brightness levels Pixel Test

The pixel test shall be performed from the central controller on command and automatically once a day During a pixel test the operational status of each pixel shall be tested and then transmitted to the central controller or laptop computer This pixel status test shall report back all LED color string errors within each pixel A list of defective LED color strings shall be provided listing string color line number module number column number and row number for the associated pixel for each defective string The pixel test must be completed in less than 05 seconds regardless of message status

Current CDOT and DIA requirement

True Message Display Verification (Pixel Read) The TMDV shall be performed during both message downloads and during every sign poll from the central controller or laptop computer The TMDV shall perform a real-time read of the displayed message and shall return the operational state of each LED color string within each pixel to the central controller as it is currently displayed to the motorist including any errors This shall allow the central controller operator to see what is visibly displayed to the motorist on an individual pixel basis During a TMDV the operational state of each LED color string within each pixel shall be read by the sign controller to allow the central controller or laptop computer to show the actual message including static flashing and alternating messages that are visibly displayed on the sign in a WYSIWYG format This pixel read shall take place while a message is displayed on the sign without disturbing the message in any way Any flashing flickering blinking dimming or other disturbance of the message during this pixel read shall be cause for rejection of the sign The TMDV shall be an actual real time read of LED color strings at the time of

Current CDOT and DIA requirement

DIA Parking Signs Page 4 of 5

the associated sign poll or message download and shall not be accomplished by simulating errors based on the last pixel test

16 Power Supplies and Sensors High-efficiency power supplies Current CDOT and DIA

requirement Redundant power supply Current CDOT and DIA

requirement Power supply sensors Current CDOT and DIA

requirement Operational status feedback of all sensors Current CDOT and DIA

requirement All LED module power supply voltages shall be continuously measured and monitored by the sign controller The sign controller shall provide these voltage readings to the master controller or laptop computer upon command When a voltage drops below a critical value an error message shall be generated and transmitted to the master controller or laptop computer

17 AC Electrical AC Electrical components will conform to NEC standards Current CDOT and DIA

requirement GFCI outlet 20 Controller and Controller Cabinet 21 Sign Controller Skyline Advanced Controller will be located within each sign housing The controller shall monitor and control the ventilation system and all sensors within the sign housing

Ability to control multiple signs on a single sign structure NTCIP compliance Current CDOT and DIA

requirement 22 Cabinet Type A Skyline extended pole cabinet will be provided Natural aluminum exterior finish Pull-out laptop shelf Door alarm 23 Environmental Control Humidity sensor Internal temperature sensor 24 AC Electrical Conformity with NEC standards Current CDOT and DIA

requirement Circuit breakers Current CDOT and DIA

requirement GFCI outlet 25 Surge Protection Two-stage AC power surge protection with feedback and automatic shutdownisolation

Current CDOT and DIA requirement

The system power shall be protected by two stages of transient voltage suppression devices Tripping of each stage (or both if tripped simultaneously) of the surge protection shall cause the sign controller to call central and report the error condition (for dialup operation) or report the error condition to central on the next poll (for multi-drop operation) There shall be an option that is either enabled or disabled and is selected and downloaded from the central controller to the sign controller When this option is enabled tripping of the second stage of surge protection shall prevent power from reaching any components of the sign until the surge protection has been replaced When this option is disabled the sign will continue to function normally after the second stage of surge protection is tripped

30 Software Signs and Controllers shall be fully compatible with the DIA NTCIP sign software at no additional cost to the department in accordance with these specifications

DIA Parking Signs Page 5 of 5

40 Warranty and Telephone Technical Support One-year limited parts return-to-factory warranty Current CDOT and DIA

requirement Lifetime standard telephone support Current CDOT and DIA

requirement

  • Cover Page
  • Cover Letter
    • Cover Letter
    • Transmittal Letter
      • Product Details
        • Sign Brochure
        • Sign Details
        • System Block Diagram
        • Wiring Block Diagram
          • Industry Compliances
            • ISO Certificates
            • UL Authorization
            • NTCIP
            • Welding Procedures-Employees
              • Component Cut Sheets
                • Kynar
                • Lexan
                • Latch
                • Heat Tape
                • GFI
                • Hub
                • Controller
                • Comm Surge
                • AC Surge
                • Ethernet
                • Power Supply
                • LED
                  • Drawings
Page 9: )5217 $&&(66 6/,0/,1( - Denver International Airportbusiness.flydenver.com/bizpdf/DIAID_2318.pdfSign housings are designed in accordance with AASHTO Standard Specifications for Structural

On signs so equipped04242012

System Block Diagram(In-Sign Standard Skyline Controller)

CommSurgeModem

EthernetSwitch

AC Surge

Load Center

12V Power Supply

Electrical Service

Communications Service

Load Center UPS

Power Supplies

AC Surge

Skyline Controller

Door Alarm

Radar

Heat Tape

Beacons

Voltage Sensors

Optical Sensors

Temp Sensors

Humidity Sensors

Power Supply Sensors

2

1

3

4

5

6 n

Display Board

Display Driver

CommSurge

To Additional Signs

Sign 1

Pole Cabinet

GFI

06052015

Electrical ServiceCommunications Service

Wiring Block Diagram(Skyline In-Sign Controller)

Pole Cabinet

120VAC (per sign)2 Wires plus Ground

20A Service(By Others)

120VAC2 Wires plus Ground

50A Service(By Others)

(By Others)

1 Cable (per sign)CAT5e

(By Others)

Sign

To

Additional Signs

Note These control cables carry Ethernet Signals and can not be greater then 100m If a distance greater then 100m is desired Fiber Optic Cable will be required If Fiber is required please notify Skyline

Products and additional costs will apply

Contents of Submittal

224

ACTUAL SIZE

ACTUAL SIZE

ACTUAL SIZE

ACTUAL SIZE

ACTUAL SIZE

Dimensions in millimeters (inch) unless otherwise stated

K3 Draw LatchRotary middot Small

Lift and Turn operation bullConsistent pull-up bull

Material and FinishStainless steel or steel zinc plated

Installation NotesInstall assembly with Oslash 3 (125)rivets or M3 (No 4) screws (not supplied)

NotesSpring loaded Ideal for applications where shock and vibration occur Compensates up to 4 (156) for mounting hole irregularities panel variations and gasket set

Part NumberSee table

Order latch and keeper separately

38 (150)

52plusmn08(208plusmn03)

Open

465plusmn08(183plusmn03)

Closed

24 (94)

15(58)33

(129)

39(152)

2 (09)

175(69)

21(81)13

(50)

37(144)

Keeper(shown engaged)

Riveted Spring Loaded

Padlockable Kick-Out Spring

38 (150)

53plusmn08(207plusmn03)

Open

46plusmn08(182plusmn03)

Closed

24 (94)

15(58 )33

(129)

39(152)

2(09)

175(69)

Keeper(shown engaged)

21(81)13

(50)

37(144)

49 (193)

175 (69)

2(09)

39(153)

95(38)

24 (94)

58plusmn08(227plusmn03)

Open

51plusmn08(202plusmn03)

Closed

24(94)44 (175)

38 (150)

Oslash

21 (81)13(50)

37 (144)

Keeper(shown engaged)

38 (150)

52plusmn08(208plusmn03)

Open

465plusmn08(183plusmn03)

Closed

24 (94)

15(58 )

175 (69)

15deg

14(53)

Kick-out spring lifts latch when open for clearance of keeper

Optionalkeeper plate

21(81)

13(50)

37 (144)

Internalkick-out

springshown

24(938)12

(47)

27(1063)

19 (750)

33 (130)(4 places)

Oslash

Paneledges

21(81)13

(50)

37(144)

Keeper

MaterialPart Number

Riveted Spring Loaded Padlockable Kick-Out Spring Keeper

Steel K3-1625-07 K3-1735-07 K3-2403-07 K3-1887-07 K3-0334-07Stainless Steel K3-1625-52 K3-1735-52 K3-2403-52 K3-1887-52 K3-0334-52

wwwsouthcocomK3

barnja
Rectangle
barnja
Rectangle

NELSONtrade TYPE LT SELF-REGULATING HEATER CABLE

SPECIFICATIONAPPLICATION INFORMATION

LT3-CB

LT5-CB

LT8-CB LT10-CB

LT23-CB

LT25-CB

LT28-CB LT210-CB

bull Optional Overjacket bull Standard Metal Braid

bull Stranded Plated Copper Conductors

bull Self-Regulating Conductive bull Bonded Inner Thermoplastic Jacket bull Outer Thermoplastic Elastomer Jacket

Description Nelson Type LT self-regulating heater

cable is a parallel circuit electric heater strip An irradiation cross-linked conductive polymer core material is extruded over the multi-stranded tin-plated 16-gauge copper bus wires The conductive core material increases or decreases its heat output in response

to temperature changes Two jackets provide extra dielectric strength moisture resistance and protection from impact and abrasion damage The inner thermoplastic jacket is extruded over and bonded to the core material A thermoplastic elastomer outer jacket is then extruded over the inner jacket

A stranded tinned copper metal braid is supplied on all heaters An optional overjacket (fluoropolymer or modified polyolefin) can be specified when the heater cable is to be installed in wet or corrosive environments

Principle of Operation The parallel bus wires apply voltage

along the entire length of the heater cable The conductive core provides an infinite number of parallel conductive paths permitting the cable to be cut to any length in the field with no dead or cold zones developing The heater cable derives its self-regulating characteristic from the inherent properties of the conductive core material As the core

material temperature increases the number of conductive paths in the core material decrease automatically decreasing the heat output As the temperature decreases the number of conductive paths increase causing the heat output to increase This occurs at every point along the length of the cable adjusting the power output to the varying conditions along the pipe

The self-regulating effect allows the cable to be overlapped without creating hot spots or burnout As the cable self-regulates its heat output it provides for the efficient use of electric power producing heat only when and where it is needed and also limiting the maximum sheath temperature

Application Nelsons Type LT self-regulating heater

cable is ideal for use in maintaining fluid flow under low ambient conditions Freeze protection and low watt density process temperature systems such as product pipelines fire protection process water dust suppression systems lube oil condensate return hot water and structure anti-icing are typical applications for this product

The base product is supplied with a tinned copper metal braid that may be used in both general applications and in dry non-corrosive hazardous (classified) areas It is also used to provide a conductive ground path when cable is installed on non-conductive surfaces such as plastic or painted pipe

Options (Delete -CB and add) -JT A tinned copper metal braid with a

modified polyolefin overjacket is available for use when the heater cable is exposed to aqueous solutions of inorganic chemicals (phosphate dilute acids chlorides bases and carbonites) It is also recommended where mechanical abuse is a problem

-J A tinned copper metal braid with a fluoropolymer overjacket is available for use when the heater is available for use when the heater cable is exposed to excessive moisture organic chemicals solvents etc in hazardous (classified) areas and ordinary areas

D1- Approved for use in Class I Division 1 Groups B C and D Class II Division 1 Groups E F and G Class III hazardous areas D1 heating cable requires the use of HASK series connection kits

RichardYount
Rectangle

NELSONtrade TYPE LT SPECIFICATIONAPPLICATION INFORMATION SELF-REGULATING HEATER CABLE

Performance and Rating Data

Catalog Number

Service Voltage

Maximum Length

Maximum Maintenance Temperature

Maximum Intermittent Exposure

T-Rating

LT3 120 325 150degF (65degC) 185degF (85degC) T6 LT23 240 650 150degF (65degC) 185degF (85degC) T6 LT5 120 270 150degF (65degC) 185degF (85degC) T6 LT25 240 540 150degF (65degC) 185degF (85degC) T6 LT8 120 210 150degF (65degC) 185degF (85degC) T5

LT28 240 420 150degF (65degC) 185degF (85degC) T5 LT10 120 180 150degF (65degC) 185degF (85degC) T5 LT210 240 360 150degF (65degC) 185degF (85degC) T5

Electrical equipment T-rating codes define the maximum surface temperature that equipment will reach It is used in hazardous (classified) area applications

Circuit Breaker Selection

Max Length (Feet) Vs Circuit Breaker Size

Start-Up 120 Volt 240 Volt

WattsFt Temp 15A 20A 30A 40A 15A 20A 30A 40A 3 50degF (10degC) 325 650 0degF (-18degC) 230 305 325 460 620 650 -20degF (-29degC) 205 275 325 410 550 650 5 50degF (10degC) 225 270 460 540 0degF (-18degC) 155 205 270 310 415 540 -20degF (-29degC) 135 180 270 275 370 540 8 50degF (10degC) 145 195 210 295 390 420 0degF (-18degC) 100 130 195 210 200 265 395 420 -20degF (-29degC) 90 115 175 210 175 235 350 420

10 50degF (10degC) 115 150 180 230 305 360 0degF (-18degC) 85 110 155 180 165 220 325 360 -20degF (-29degC) 75 100 145 180 150 195 290 360

NOTES 1 Circuit breakers are sized per national electrical codes

2 When using 240 volt product at 208 220 or 277 volts use the circuit adjustment factors shown in the Voltage Adjustment Table

3 When using 2 or more heater cables of different wattage ratings in parallel on a single circuit breaker use the 15A

column amperage of 15 amps divide it by the maximum footage to arrive at an ampsfoot figure for each cable You can then calculate circuit breaker sizes for these combination loads These ampsfoot factors include the 125 sizing factor

4 National electrical codes require ground-fault equipment protection for each branch circuit supplying electric

heating equipment Exceptions to this requirement can be found in the 2002 NEC 5 Heater cables with D1 optional construction require the use of ground fault interrupterground leakage device with

a trip setting no greater than 30mA

RichardYount
Rectangle

NELSONtrade TYPE LT SELF-REGULATING HEATER CABLE

SPECIFICATIONAPPLICATION INFORMATION

Power Output Rating

(-1) (10) (21) (32) (43) (54) (65)

TEMPERATURE DEGREES F (C) A LT3 B LT5 C LT8 D LT10 LT23 LT25 LT28 LT210

WATTS PER FOOT x 328 = WATTS PER METER PIPE TEMPERATURE degF CONVERSION TO degC = 59 (degF - 32)

RichardYount
Rectangle

NELSONtrade TYPE LT SELF-REGULATING HEATER CABLE

SPECIFICATIONAPPLICATION INFORMATION

Catalog Numbers Standard Feature Suffix

BASIC CATALOG NUMBERS -CB Tinned Copper Braid Voltage Watts Per Foot

Optional Features Suffix 3 5 8 10 120 VAC LT3 LT5 LT8 LT10

-J Tinned Copper Braid and Fluoropolymer Overjacket 240 VAC LT23 LT25 LT28 LT210 -JT Tinned Copper Braid and Modified Polyolefin Overjacket D1- Division 1 approved

Voltage Adjustment Use of Self-Regulating heater products at other than rated voltages require minor adjustments in power and maximum circuit lengths

ADJUSTMENT MULTIPLIER 208 VAC 220 VAC 277 VAC Absolute

Product Power Length Power Length Power Length Max Length LT23 76 93 85 96 127 107 650 ft LT25 79 93 87 96 124 107 540 ft LT28 84 93 90 96 119 108 420 ft

LT210 86 93 92 96 116 109 360 ft

Approvals FM CSA UL Ordinary Locations - Ordinary Locations - Ordinary Locations - (-CB -J or -JT options) (-CB -J or -JT options) (-CB -J or -JT options) Hazardous (Classified) Hazardous (Classified) Hazardous (Classified) Locations Locations Locations (-CB -J or -JT options) (-CB -J or -JT options) (-CB -J or -JT options) Class I Division 2 Class I Division 2 Class I Division 2 Groups B C D Groups B C D Groups A B C D Class II Division 2 Class II Division 2 Class II Division 2 Groups G Groups E F G Groups F G Class III Division 2 Class III Division 2 Class III Division 2 (-J option) (-J option) (-J option) Class I Zone 1 Class 1 Division 1 Class I Zone 1 and 2 Group IIC Groups B C D Group IIC (D1 option) Class II Division 1 (D1 option) Class I Division 1 Groups E F G Class I Division 1

Groups B C D Class I Zone 1 Groups B C D Group IIB + H2 Class II Division 1 Zone 1 Ex e II T6 (T5) Groups E F G Class III

Accessories bull Connection Kits for Power Connection Tee Splice Splices and End Seals (Nelson PLT and ALT Series) bull Thermostatic Controls (Nelson TA TH TE and HC Series) bull Junction Boxes Tapes and Warning Signs bull Custom Control Monitoring and Power Panels bull Division 1 Connection Kits for Power Connection Tee Splice Splice and End Connection (Nelson HASK Series) bull Zone 1 Connection Kits for Power Connection Tee Splice Splice and End Connection (Nelson Z1-PLT and Z1-ALT Series)

Nelson Heat Tracing Systems products are supplied with a limited warranty Complete Terms and Conditions may be found on Nelsons website at wwwnelsonheaterscom

NELSON HEAT TRACING SYSTEMS bull PO BOX 726 bull TULSA OK 74101 bull 918-627-5530 bull FAX 918-641-7336 bull wwwnelsonheaterscom 316-SA-001 copy 2006 Nelson Heat Tracing Systems October 2006

RichardYount
Rectangle

GFCI Personnel Protection DevicesGFCI Personnel Protection DevicesHospital Grade GFCI Receptacles mdash Back and Side Wired15 AMP 125V at Receptacle 20 AMP 125V Feed-ThroughDESCRIPTION CAT NO COLOR NEMA CONFIG

Basic Cat No Denotes Brown

Duplex Receptacle with LED Indicator Light 6598-HG I W GY R

20 AMP 125V at Receptacle and Feed-ThroughDESCRIPTION CAT NO COLOR NEMA CONFIG

Basic Cat No Denotes Brown

Duplex Receptacle with LED Indicator Light 6898-HG I W GY R

Commercial Grade GFCI Receptacles mdash Back and Side Wired15 AMP 125V at Receptacle 20 AMP 125V Feed-Through

DESCRIPTION CAT NO COLOR NEMA CONFIGBasic Cat No Denotes Brown

No Indicator Light 6599 I W GY E A

Duplex Receptacle with LED Indicator Light 6598 I W

With 41frasl2 Leads 6599-L I W

Buttons match face color 6599-A I W A

20 AMP 125V at Receptacle and Feed-ThroughDESCRIPTION CAT NO COLOR NEMA CONFIG

Basic Cat No Denotes Brown

No Indicator Light 6899 I W GY

Duplex Receptacle with LED 6898 I WIndicator Light

Buttons match face color 6899-A I W A

Switch-Rated GFCI - Back and Side Wired 20 AMP 125V Switch-RatedSwitch Rating 15 HP 120VDESCRIPTION CAT NO COLOR

Basic Cat No Denotes Brown

Blank Face GFCI No Indicator Light 6490 I W E

Combination Switch GFCI Outlet mdash Side WiredSwitch 1000W 125V AC Outlet 15 AMP 125V Feed-Through 20AMP 125VDESCRIPTION CAT NO COLOR

Basic Cat No Denotes Brown

Single-Pole Switch amp GFCI Protected Outlet 5299 I W

All devices are UL Listed Also CSA Certified except where indicated by

6599-W

5299-W

SPECIFICATIONS amp FEATURESReceptaclesbull Trip threshold meets or exceeds UL

requirements for tripping timebull Impact-resistant thermoplastic cover and bodybull Silver alloy contactsbull Compatible with all Decora devices supplied

with Decora wallplate available in selectedDecora colors

bull Terminals accept up to No12 solid or stranded wire

Combination SwitchGFCIbull Ideal for kitchens bathrooms modular kitchen

units bathroom cabinet fixtures lamp cabinetfixtures and applications where combinationdevices are used

TESTING amp CODE COMPLIANCEbull UL Standard 943 Class A (GFCI) and 498

(receptacles)bull UL Listed (File 48380)bull Meets ANSI C73 NEMA WD-1 require-

ments for duplex receptaclesbull CSA Certified (LR-57811)bull Backed by a Limited Two-Year Warranty

COLORBasic Cat Nos shown above denote Brown color Forother color selections add the suffix to catalog numberas follows Ivory (-I) White (-W) Gray (-GY) Red (-R)Black (-E) Almond (-A)

MATERIAL CHARACTERISTICSFlammability Rated V2Operating Temperature -30degF (-35degC) to 151degF (66degC)

421

(10

69

mm

)

170 (432 mm)

130 (330 mm)

113

(286 mm)143

(362 mm)

270

(68

6 m

m)

COMMERCIAL GRADE GFCI RECEPTACLECat No 6599

RESET

TEST

270

(68

5 m

m)

112 (317 mm)

153 (388 mm)

COMBINATION SWITCH GFCI OUTLETCat No 5299

5-15RG

W

5-15RG

W

5-20RG

W

5-20RG

W

F1 To learn more about Levitonrsquos outstanding offering of devices visit our Website at wwwlevitoncom Building a Connected World

RussellHenry
Rectangle

RigidIMC Conduit FittingsTampB Catalog Number

H100-TBUPC Number 78621089863Status ActiveDescription

1 in Zinc Hub Connector with thermoplastic insulating throat sealing ring-Nitrile (BUNA-N) For use with RigidIMC ConduitApplication

Suitable for hazardous locations use in Class I Di-

vision 2 Class II Division 1amp2 Class III Division 1

amp 2 per NEC 501-4(b) 502-4 (a) and 503-3 (a)

Suitable for hazardous locations use in Class II

Groups E F G amp Class III locations per CEC 18-

202 18-252 18-302 18-352

General

Trade Size (inches) 1

Material Zinc

Dimension Information

Dimension A (inches) 2

Dimension B (inches) 1 1316

Dimension C (inches) 1 116

Dimension D (inches) 14

Dimension E (inches) 1

Specifications

3dmodel Available on Website

Packaging

TampB Inner Pack 5

Package in Units 25

TampB Sold in UOM Each

TampB Weight Per UOM 39 lbs per 100

Application Support

Spacing Chart Available on Website

Certifications

RoHS Compliance Yes

Certifications

File Nbr

E 23018

For further technical assistance please contact us

Thomas amp Betts - USA8155 TampB BlvdMemphis TN 38125wwwtnbcom

TampB Technical SupportMS 3B-508155 TampB BlvdMemphis TN 38125

Hours 7AM - 6PM CDTMonday-FridayPhone (888) 862-3289Fax (901) 252-1321Emailtechsupporttnbcom

Skyline Controller - Headless Cut Sheet - Revised 073015 Page 1 of 2

Skyline Controller - Headless

The Skyline Controller consists of an IP addressable NTICP compliant Controller The Skyline Controller is equipped with

all the necessary equipment to run an NTCIP compliant Variable Message Signs of virtually any type or configuration The

Controller is also equipped with other essential features required by various industry standards and DOTs alike

The Skyline Controller is structured around an environmentally hardened Linux-based controller which is fully NTCIP

compliant The Controller also has the following features

NTCIP is natively supported (Protocol converter or translator devices are not required)

Contains memory for storing Changeable amp Permanent messages Graphics Fonts and other necessary files for

controller operation

Contains DMS-specific control firmware (embedded software) that monitors internalexternal sensors (internal temp

ambient temp humidity power supplies battery voltage etc) displaypixel status amp errors communication inputs and

controls the sign display and environmentals as directed by external NTCIP compliant control software

Utilization of a powerful Linux based Central Processing Unit

An Integrated terminal connection

Two (2) NTCIP-compliant RS232 communication ports

One (1) NTCIP-compliant Ethernet port with RJ45 connector

Compatible with an external Hayes-compatible modem or other communications equipment

Integrate Hardware watchdog circuit that provides automatic reset of controller and communications devices

Operating temp range of -40deg to 74deg C (-40deg to 165deg F) and meets applicable NEMA TS2 and TS4 Standards

The user interface is provided via laptop computer to perform the following functions that include

Navigating the controllerrsquos menu subsystem

Displaypixel diagnostics

Activation of messages stored in memory (Permanent amp Changeable)

Configuring communications port settings and NTCIP options

lsquoPowerrsquo Switch and Indicator used to switch main power on to the controller

lsquoLocalRemotersquo Selection used to place the controller in ldquolocal mode

Reset functionality used to restart the controller andor sign(s)

debode
Text Box

Skyline Controller - Headless Cut Sheet - Revised 073015 Page 2 of 2

The Skyline Controllerrsquos NTCIP Remote Interface Ethernet port utilizes a 10100 Ethernet RJ45 Jack that supports the

UDP network protocol In addition the Controller also contains an NTCIP Local Interface connection that is operated

via a laptop computer Some additional functionality that this interface provides are

An Integrated terminal connection

Remote firmware updates

Compliance with the various industry standards listed here

NTCIP o 1101 - Simple Transportation Management Framework (STMF)

o 1102 - Octet Encoding Rules (OER) Base Protocol

o 1103 - Transportation Management Protocols

o 1201 - Global Object (GO) Definitions

o 1203 - Object Definitions for Dynamic Message Signs

o 2001 - Class B Profile

o 2104 - Ethernet Subnetwork Profile

o 2201 - Transportation Transport Profile

o 2202 - Internet (TCPIP and UDPIP) Transport Profile

o 2301 - Simple Transportation Management Framework (STMF) Application Profile

Conformance Level 1

NEMA TS2 ndash where applicable

o Section 2 ndash Environmental Requirements

NEMA TS4 ndash where applicable

o Section 2 ndash Environmental Requirements

o Section 4 ndash Controller To Sign Interface

o Section 8 ndash Electronics and Electrical

o Section 9 ndash Performance Monitoring

o Section 10 ndash Power Requirements

UL48 ndash Standard for Electric Signs

UL50 ndash Standard for Enclosures for Electrical Equipment

IPC-CC-830 ndash For Silicon Conformal Coating

IPC-A-610C Class 2 Acceptability of Electronic Assemblies

ANSIIPC-7711 Rework of Electronic Assemblies

ANSIIPC-7721 Rework and Modification of Printed Boards and Electronic Assemblies

TThhee ZZoonneeBBaarrrriieerr SSeerriieess is a uniquelymodular data and signal line protectionsystem for 24V 4-20mA current loopand Industrial Ethernet applications Byproviding an effective barrier betweenuncontrolled transient environments andyour valuable electronic systems theZoneBarrier Series protects you fromcostly system down time and equipmentfailure

TThhee ssoopphhiissttiiccaatteedd hhyybbrriidd cciirrccuuiittrryyemployed by the ZoneBarrier Seriesprotects your equipment withoutimpeding normal operation ZoneBarrierprotection components comprise acombination of high energy GasDischarge Tubes with ultra fast diodesand Silicon Avalanche Diodes Thiscombination of high quality surgeprotection components gives theZoneBarrier Series its characteristic lowlet-through voltage and high 10kA surgecurrent capacity which provides excellentprotection ZoneBarrier devices haveRJ45 terminal strip or pluggableterminal strip connectors

DDeessiiggnneedd ffoorr mmuullttii--lloooopp oorr ssiinnggllee ccoonnttrroolllloooopp aapppplliiccaattiioonnss the ZoneBarrier Seriesoffers a flexible surge protection solutionthat is capable of growing with yourrequirements A ZoneBarrier module canbe used as a stand-alone device or as abuilding block in a surge protectionsolution as simple or as complex as yourrequirements now and in the future

OOnnee ssiimmppllee mmaannuuaall ooppeerraattiioonn clampsmodules securely onto DIN rail an actionthat also automatically provides theessential high-integrity groundconnection Standard lsquoTop-hatrsquo (T-section)DIN rail is generally suitable for mountingZoneBarrier Series modules Where anumber of ZoneBarrier Series modulesare mounted on one rail any that areincorrectly mounted (and therefore notsecurely grounded) are very obviousand can easily be remountedcorrectly The ZoneBarrierSeries also has twomounting feet ateither end of theu n i t

enabling mounting to a flat surface suchas a cabinet wall

ZZoonneeBBaarrrriieerr ddaattaa aanndd ssiiggnnaall ddeevviicceess aarreetteesstteedd ttoo IIEECC 6611000000--44--55 and CCITT K17Industrial Ethernet compatible versionsare also UL Certified Cat5 and UL 497BListed ZoneBarriers come complete witha full 10 year product warranty

AAddddiittiioonnaall pprrootteeccttiioonn should be providedfor other systems which may be inter-connected eg power feeds telephonewiring etc other units are available forthis purpose

Data Protection

Protects sensitive IO ports against induced surgesand transients

ZoneBarrier

FFoorr 2244VV 44--2200mmAA ccuurrrreenntt lloooopp aapppplliiccaattiioonnss

IInndduussttrriiaall EEtthheerrnneett ccoommppaattiibbllee vveerrssiioonnssUULL CCeerrttiiffiieedd CCaatt55

TThhrreeee ssttaaggee pprrootteeccttiioonn iinncclluuddiinngg GGaass DDiisscchhaarrggee TTuubbee aanndd SSiilliiccoonn AAvvaallaanncchhee DDiiooddee tteecchhnnoollooggyy

TTeesstteedd ttoo IIEECC 6611000000--44--55 aanndd CCCCIITTTT KK1177

1100 yyeeaarr pprroodduucctt wwaarrrraannttyy

CCoouunnttrryy SSttaannddaarrddAAuutthhoorriittyy AApppprroovveedd ffoorr PPrroodduucctt

United States amp UL 497B Listed Networks 24540Canada UL Certified TIAEIA 568-A Cat5

SSppeecciiffiiccaattiioonn

903-1

08 R

ev A

06

08

06

All figures typical at 77degF (25degC) unless otherwise stated

MMaaxxiimmuumm llooaadd ccuurrrreenntt05 Amps

MMaaxxiimmuumm ssuurrggee ccuurrrreenntt4-20mA versions 10kA100Base-T versions8kA (1kA per line)

MMaaxxiimmuumm lleeaakkaaggee ccuurrrreenntt5microA at working voltage (4-20mA versions)

MMaaxxiimmuumm iinn lliinnee rreessiissttaanncceelt 5 ohms

BBaannddwwiiddtthh4-20mA versions 05 MHz100Base-T versions155 MHz

AAmmbbiieenntt tteemmppeerraattuurree lliimmiittssndash40degF to +185degF (working)ndash40degC to +85degC (working)

HHuummiiddiittyy95 RH (non-condensing)

CCaassiinnggMolded plastic

WWeeiigghhtt28oz (008Kg)

DDiimmeennssiioonnssSee figure 1

EEMMCC ccoommpplliiaanncceeBS EN 60950 1992BS EN 61000-6-2 1999

IInnssttaallllaattiioonn

All ZoneBarrier modules are installed in-lineand are identified with ldquoProtectedrdquo andldquoUnprotectedrdquo for fail-safe installation

DDIINN rraaiill mmoouunnttiinngg ((ffiigguurree 22))ZoneBarrier modules can be mounted on anystandard T-section DIN rail or on the optional19rdquo DIN rail assembly To attach theZoneBarrier module to the DIN rail simplylocate the DIN rail foot of the module over onedge of the DIN rail and then securely pushthe ZoneBarrier onto the DIN rail Note theDIN rail must be properly grounded

SSttaanndd--aalloonnee iinnssttaallllaattiioonn ((ffiigguurree 33))To install a ZoneBarrier module as a stand-alone protector attach an ground lead to thesupplied ring terminal and secure this withthe self tapping screw provided to the baseof the unit Using screws (or bolts) mount themodule on any flat surface

TToo oorrddeerr ssppeecciiffyy -- Model number as per specification tableabove

MMoouunnttiinngg ooppttiioonnss

2211660055 5rdquo DIN rail for up to 4 ZoneBarriers

2211664499 175rdquo DIN rail for up to 16 ZoneBarriers

2244550000 19rdquo DIN rail (with mounting brackets) for up to 32 ZoneBarriers

Note In accordance with our policy of continuousimprovement we reserve the right to change the productrsquosspecification without notice

FFiigguurree 22 DIN rail installation FFiigguurree 33 Stand alone installation

FFiigguurree 11 Dimensions

AApppprroovvaallss

MMooddeell TTyyppee LLiinneess WWoorrkkiinngg LLiimmiittiinngg MMaaxxiimmuumm CCoonnnneeccttoorrssvvoollttaaggee vvoollttaaggee ccoonnttiinnuuoouuss

ooppeerraattiinnggvvoollttaaggee

((VV)) ((VV)) ((VV))

24536 4-20mA 4 plus shield 24 30 30 Terminal strip24539 4-20mA 2 plus shield 24 30 30 Pluggable terminal strip24542 4-20mA 6 24 30 30 Pluggable terminal strip24547 4-20mA 4 plus 2 shields 24 30 30 Pluggable terminal strip24540 100Base-T 8 5 10 NA RJ4524550 100Base-T 2 x 4 5 10 NA 2 x RJ4524551 100Base-T 8 5 10 NA RJ45 110 Block

Suitable for Cat5 (8 wire) applications 2KV 1250 1kA 820

AAttllaannttiicc SScciieennttiiffiicc CCoorrppoorraattiioonn4300 Fortune Place Suite A W Melbourne FL 32904 USATel +1 800-544-4737 +1 321-725-8000 Fax +1 321-727-0736E-mail salesatlanticscientificcom wwwascsurgecom

AA mmeemmbbeerr ooff tthhee MMTTLL IInnssttrruummeennttss GGrroouupp ppllcc

casstr
Rectangle

wwwantairacom

Antaira Technologies - Toll-Free (877) 229-3665 - Phone (714) 671-9000 - FAX (714) 671-9944 - e-Mail infoantairacom - Website httpwwwantairacom

140

94

127

30

65

58

268

47

16

116

6

16

385

50 52

Lanolinx LNX-500A800A58-Port 10100BaseTX Slim Industrial Switch

wwwantairacom

Toll-Free (877) 229-3665Phone (714) 671-9000FAX (714) 671-9944

e-Mail infoantairacomWebsite httpwwwantairacom

Reverse Polarity Protection Present

Overload Current Protection Present

Mechanical Casing IP30 Metal Case Dimension (W x H x D) 30 x 140 x 95 mm (118 x 551 x 374 in) Installation DIN-RailWall Mountable

Weight Unit Weight 1 lbs Shipping Weight 15 lbs

Operation Temperature Standard -10deg C to 70deg C (14deg F to 158deg F) Wide Operating Temperature -40deg to 80deg C (-40deg to 176deg F)

Operation Humidity 5 to 95 (Non-condensing)

Storage Temperature -40deg C to 85deg C

EMI FCC Class A CE EN6100-4-2EN6100-4-3EN6100-4-4EN6100-4-5EN6100-4-6 EN6100-4-8EN6100-4-11EN6100-4-12EN6100-6-2EN6100-6-4

Safety ULcUL Class I Division 2 CE EN60950-1

Stability Testing Shock IEC60068-2-27 Free Fall IEC60068-2-32 Vibration IEC60068-2-6

Warranty 5-Year Warranty

LNX-500A 5-Port 10100BaseTX Slim Industrial Ethernet SwitchLNX-500A-T 5-Port 10100BaseTX Slim Industrial Ethernet Switch Wide Operating TemperatureLNX-800A 8-Port 10100BaseTX Slim Industrial Ethernet SwitchLNX-800A-T 8-Port 10100BaseTX Slim Industrial Ethernet Switch Wide Operating Temperature

DR-4524 45W 24VDC Industrial DIN Rail Power SupplyDR-75-24 75W 24VDC Industrial DIN Rail Power SupplyDR-120-24 120W 24VDC Industrial DIN Rail Power Supply

Standard IEEE 8023 10BaseT Ethernet IEEE 8023u 100BaseTX Fast Ethernet IEEE 8023x Flow Control and Back-Pressure

Protocol CSMACD

Switch Architecture Store and Forward

Transfer Rate 14880pps for Ethernet Port 148800pps for Fast Ethernet Port

MAC Address 2K MAC Address Table

Memory Buffer LNX-500A 384 Kbits LNX-800A 448 Kbits

LED Unit Power 1 Power 2 Fault Port LinkActivity Full-DuplexCollision

Connector LNX-500A 5 x 10100TX RJ-45 with Auto MDIMDI-X Function LNX-800A 8 x 10100TX RJ-45 with Auto MDIMDI-X Function

Network Cable 10BaseT 2-pair UTPSTP Cat 3 4 5 cable EIATIA-568 100-ohm (100m) 100BaseTX 2-pair UTPSTP Cat 5 cable EIATIA-568 100-ohm (100m)

Back-Plane LNX-500A 10 Gbps LNX-800A 16 Gbps

Packet Throughput Ability LNX-500A 149Mpps 64bytes LNX-800A 238Mpps 64bytes

Power Supply DC 12 ~ 48V Redundant Power with Polarity Reverse Protect Function and Removable Terminal Block

Power Consumption LNX-500A 293 Watts LNX-800A 471 Watts

technical datasheet

wwwmtl-instcom enquirymtl-instcom

are highly reliable dual-redundant varistor networks ensuring your site is never unprotected Fully automatic in operation ZoneDefender PRO reacts immediately clamping voltage surges without causing undue leakage losses under normal operation No operator intervention is required ZoneDefender PRO resets automatically and is maintenance free

Suitable for all AC power applications ZoneDefender PRO devices provide protection for AC power supplies with no restriction to the amount of load current

Thermal fusing is incorporated into each ZoneDefender PRO as an additional safety feature Short circuit protection with 200kA AIC rating is also supplied as standard for added peace of mind

ZoneDefender PRO offers an LED status indication allowing each varistor network to be continually monitored and indicated by LEDs on the front panel of the device In addition remote monitoring is enabled by the unitrsquos remote indication contacts

Installation is simple - the ZoneDefender PRO devices can be easily surface or nipple mounted

The ZoneDefender PRO Series is UL 1449 3rd Edition Listed and boasts an unrivaled 10 year lsquono questions askedrsquo manufacturers product warranty ZoneDefender PRO devices also exceed the requirements of ANSIIEEE C6245 and ANSIIEEE C6241

The ZoneDefender PRO Series is a versatile high performance surge protector designed for use in a wide variety of industrial institutional and commercial applications The ZoneDefender PRO is the most compact powerful feature-rich surge protector on the market today State-of-the-art circuitry protects equipment from high frequency noise as well as from damaging electrical transients and high-energy disturbances In addition the ZoneDefender PRO Series offers cost-effective high capacity protection along with application versatility features which make the Series the ultimate surge protection solution

ZoneDefender PRO units provide protection between Line to Neutral Line to Ground Line to Line and Neutral to Ground Utilizing Metal Oxide Varistor (MOV) technology the ZoneDefender PROrsquos protection circuits

ZoneDefender Pro SeriesThe most compact powerful feature-rich AC surge protector available

bull 80kA100kAamp120kAsurge-currentratingperphase

bull Includeshigh-performanceEMIRFIfiltering

bull LEDstatusindicationviasolidstatediagnosticsplusremoteindicationcontacts

bull Built-inaudiblealarm

bull Thermalandshortcircuitfusing

bull Shortcircuitcurrentrating200kAIC

bull UL14493rdEditionListed

bull 10yearproductwarranty

901-104RevB160811

EUROPE (EMEA) +44 (0)1582 723633 THE AMERICAS +1 800 835 7075 ASIA-PACIFIC +65 6 487 7887

enquirymtl-instcom csinfomtl-instcom salesmtlsingcomsg 901-104 RevB 160811

The given data is only intended as a product description and should not be regarded as a legal warranty of properties or guarantee In the interest of further technical developments we reserve the right to make design changes

SPECIFICATIONMaximum surge current (Imax)

80kA 100kA amp 120kA (820micros)Maximum continuous operating voltage

120240 versions - 140Vac270VacLines protected AC

L-N L-G L-L N-GDuty cycle performance (820micros)

Rated 1 impulse10000A gt6500 Impulses100A infinite

Long duration current pulse (101000micros) capability

3600A (tested)Frequency range

47Hz to 63HzAmbient temperature limits

ndash40degF to +185degF workingndash40degC to +85degC working

Humidity95 RH (non-condensing)

Audible Alarm90dB

EMIRFI Attenuation-75dB maximum 100kHz to 100MHz

Weight55 lbs (25 kg ) - Split Phase35 lbs (16 kg) - Single phase

DimensionsSee Figure 1 and Figure 2

SCCR RatingSuitable for use on a circuit capable of delivering not more than 200000 rms symmetrical Amperes 480V max

EMC complianceBS EN 60950 1992BS EN 61000-6-2 1999

Ratings in compliance with IEC 61643-1Imax = 80kA 100kA amp 120kAIimp = 5kA (10350)All current results are per phase

EnclosureNEMA 1 2 33R4 4X 12 and 13 (IP66)

Terminals10 AWG (5mm2)

MountingSurface mount by 021rdquo (5mm) diameter holes

Remote contactsForm C (NC NO C) 60W DC 120VA AC 3A max

Indication

Green LED onRed LED off Power protection in all

modes all phases

Green LED offRed LED on

Protection fault (remote indication alarm via contacts amp audible alarm)

Green LED onRed LED on Neutralground fault (voltage

potential)

DIMENSIONSFigure 1 Split phase dimensions

Figure 2 Single phase dimensions

Model Workingvoltage

UL1449 VPR3rd Edition

Limiting voltageUp

Ringwave200A Phase types

3kA 10kA (In) 80kA versions (V) (V) (V) (V) (kV) (V)ZD16700 120 600 580 800 08 60 Single phase 2-wireZD16701 120240 600 580 800 08 60 Split phase 3-wireZD16709 240 1200 890 1200 12 75 Single phase 2-wire TTZD16900 120TT 6001200 580890 8001300 0813 6075 Single phase 2-wire TTZD16901 120240TT 6001200 580890 8001300 0813 6075 Split phase 3-wire TT100kA versionsZD16730 120 600 580 800 08 60 Single phase 2-wireZD16731 120240 600 580 800 08 60 Split phase 3-wireZD16739 240 1200 890 1200 12 75 Single phase 2-wire TTZD16930 120TT 6001200 580890 8001300 0813 6075 Single phase 2-wire TTZD16931 120240TT 6001200 580890 8001300 0813 6075 Split phase 3-wire TT120kA versionsZD16740 120 600 580 800 08 60 Single phase 2-wireZD16741 120240 600 580 800 08 60 Split phase 3-wireZD16749 240 1200 890 1200 12 75 Single phase 2-wire TTZD16940 120TT 6001200 580890 8001300 0813 6075 Single phase 2-wire TTZD16941 120240TT 6001200 580890 8001300 0813 6075 Split phase 3-wire TT

TO ORDER SPECIFY

APPROVALSCountry StandardAuthority Approved for Product

United StatesCanada

UL 1449 3rd Edition Listed AC power product ZD16700 ZD16701 ZD16709 ZD16900 ZD16901 ZD16730 ZD16731 ZD16739 ZD16930 ZD16931 ZD16740 ZD16741 ZD16749 ZD16940 ZD16941

randybobo
Rectangle

Notes1 Safety approvals cover frequency 47-63 Hz2 At low temperature and low line voltage start uptime will increase

AC-DC

Specification

100 Watts

bull -40 ordmC to +75 ordmC Operation

bull 100 W - Baseplate Cooled

bull High Efficiency Resonant Topology

bull Remote Sense

bull 5V Standby Output

bull Remote OnOff amp Power OK Signal

bull 3 Year Warranty

ECC100 Series

InputInput Voltage bull 85-264 VAC (120-370 VDC) derate output

power lt90 VAC by 10Input Frequency bull 47-400 Hz (See note 1)Input Current bull 14 A typical at 115 VAC full load

08 A typical at 230 VAC full loadInrush Current bull 40 A max at 230 VAC 25 ordmC cold startPower Factor bull EN61000-3-2 class AEarth Leakage Current bull 300 microA at 264 VAC60 Hz max

0511 mA 115230 VAC at 400 Hz typInput Protection bull Internal T50 A250 V fuse in line

and neutral

OutputOutput Voltage bull 12-48 VDC (see tables)Output Voltage Trim bull plusmn5Initial Set Accuracy bull plusmn1 V1 plusmn3 V2Minimum Load bull No minimum load requiredStart Up Delay bull Typically 1 s (see note 2)Start Up Rise Time bull 50 ms typicalHold Up Time bull 16 ms min at 115 VACDrift bull plusmn02 after 20 min warm upLine Regulation bull plusmn05 maxLoad Regulation bull plusmn1 V1 plusmn5 V2 maxOverUndershoot bull 5 typicalTransient Response bull 4 max deviation recovery to within

1 in 500 micros for a 50-75-50 loadchange

Ripple amp Noise bull 1 pk-pk V1 V2 2 20 MHz bandwidthOvervoltage Protection bull 115-140 Vnom recycle input to resetOverload Protection bull 110-150 V1 onlyShort Circuit Protection bull Continuous trip and restart (Hiccup mode)Temperature bull 005˚CCoefficientRemote Sense bull Compensates for 05 V total voltage dropRemote OnOff bull Uncommitted isolated optocoupler diode

powered diode inhibits V1

xppowercom

GeneralEfficiency bull 88 typicalIsolation bull 4000 VAC Input to Output

1500 VAC Input to Ground500 VDC Output to Ground

Switching Frequency bull 65 kHz typicalSignals bull Power OK - open collector

Remote OnOff 5 V StandbyMTBF bull 220 kHrs to MIL-HDBK-217F at 25 ordmC GB

EnvironmentalOperating Temperature bull -40 ˚C to +75 ˚C ambient Baseplate must

be maintained le+85 ordmC see longformdatasheet for further details

Cooling bull Baseplate conduction coolingOperating Humidity bull 95 RH non-condensingStorage Temperature bull -40 ˚C to +85 ˚COperating Altitude bull 3000 mShock bull 30 g pk half sine 6 axesVibration bull 2 g rms 5 Hz to 500 kHz 3 axes

EMC amp SafetyLow Voltage PSU EMC bull EN61204-3 high severity level as belowEmissions bull EN55022 level B conducted

EN55022 level A radiatedHarmonic Currents bull EN61000-3-2 class AVoltage Flicker bull EN61000-3-3Radiated Immunity bull EN61000-4-3 level 3 Perf Criteria AEFTBurst bull EN61000-4-4 level 3 Perf Criteria ASurge bull EN61000-4-5 installation class 3

Perf Criteria A installation class 4Perf Criteria A with optional filter board

Conducted Immunity bull EN61000-4-6 level 3 Perf Criteria ADips amp Interruptions bull EN61000-4-11 30 10 ms 60 100 ms

100 5000 ms Perf Criteria A B BSafety Approvals bull IEC60950-1 CB report CSA 222 No

60950-1 UL60950-1 TUV EN60950-1Equipment Protection bull Class IClass

06-May-09

AC-DC

025 FastonGround tab

2 x 020(508)

230 (5842)

2 x 460 (11684)

500 (1270)

155(394)

2 x 023(58)

J11

2

3 x 020(508)

040(102)

2 x 370(9398)

5 x M3 clearance holes

410(1041)

330(838)

Voltage Adj

Mounting surfacemarked with ldquoArdquo

J2

J3

1

12

10 9

8

ECC100Models and Ratings

Input Connector J1Molex PN 09-65-2038

1 Line2 Neutral

Mechanical Details

Notes1 All dimensions in inches (mm)2 Tolerance xx = plusmn002 (050) xxx = plusmn001 (025)

3 Weight 12 lbs (550g)

J1 mates with Molex housingPN 09-50-1031

Output Connector J2Molex PN 09-65-2088

Pin Single Output1 +V12 +V13 +V14 +V15 RTN6 RTN7 RTN8 RTN

J2 mates with Molex housing PN09-50-1081 and both with Molexseries 5194 crimp terminals

Signal Connector J3Molex PN B10B-PHDSS

1 +5 V Standby2 Logic GND3 Logic GND4 Power OK5 Inhibit Hi6 Inhibit Lo7 +Sense8 -Sense9 +Vout10 -Vout

J3 mates with JST housing PNPHDR-10VS and withJST SPHD-001T-P05 crimp terminals

Output Power Output Voltage V1 MaxOutput Current V1 Standby Supply V2 Model Number

100 W 120 VDC 81 A 50 V05 A ECC100US12

100 W 150 VDC 65 A 50 V05 A ECC100US15

100 W 240 VDC 41 A 50 V05 A ECC100US24

100 W 280 VDC 35 A 50 V05 A ECC100US28

100 W 480 VDC 20 A 50 V05 A ECC100US48

debode
Highlight

1

HLMP-EGxx HLMP-EHxx HLMP-ELxxNew T-1frac34 (5mm) Extra High Brightness AlInGaP LED Lamps

Data Sheet

Features

Viewing angle 15deg 23deg 30deg

High luminous output

Colors 590nm Amber 615nm Red Orange 626nm Red

Package options

With or without lead standoff

Superior resistance to moisture

Untinted for 15deg 23deg and 30deg lamps

Applications

Traffic management- Traffic signals- Pedestrian signals- Work zone warning lights- Variable message signs

Solar Power signs

Commercial outdoor advertising- Signs- Marquees

Description

These Precision Optical Performance AlInGaP LEDs provide superior light output for excellent readability in sunlight and are extremely reliable AlInGaP LED tech-nology provides extremely stable light output over long periods of time Precision Optical Performance lamps utilize the aluminum indium gallium phosphide (AlInGaP) technology

These LED lamps are untinted T-1frac34 packages incorpo-rating second generation optics producing well defined spatial radiation patterns at specific viewing cone angles

These lamps are made with an advanced optical grade epoxy offering superior high temperature and high moisture resistance performance in outdoor signal and sign application The maximum LED junction tempera-ture limit of +130degC enables high temperature operation in bright sunlight conditions The epoxy contains both uv-a and uv-b inhibitors to reduce the effects of long term exposure to direct sunlight

Benefits

Superior performance for outdoor environments

Suitable for auto-insertion onto PC board

2

Package Dimension

A Non-standoff B Standoff

Viewing Angle d

15deg 1239plusmn025(0476plusmn0010)

23deg amp 30deg 1196plusmn025(0459plusmn0010)

Notes1 All dimensions are in millimeters (inches) 2 Leads are mild steel with tin plating3 The epoxy meniscus is 121mm max4 For Identification of polarity after the

leads are trimmed off please refer to the illustration below

CATHODE ANODE

114 plusmn 020(0045 plusmn 0008)

580 plusmn 020(0228 plusmn 0008)

3160(1244) MIN

070 (0028)MAX

100(0039)

MIN

871 plusmn 020(0343 plusmn 0008)

254 plusmn 038(0100 plusmn 0015)

050 plusmn 010(0020 plusmn 0004) SQ TYP

CATHODELEAD

235 (0093)MAX

CATHODEFLAT

114 plusmn 020(0045 plusmn 0008)

580 plusmn 020(0228 plusmn 0008)

3160(1244) MIN

070 (0028)MAX

100(0039)

MIN

871 plusmn 020(0343 plusmn 0008)

254 plusmn 038(0100 plusmn 0015)

050 plusmn 010(0020 plusmn 0004) SQ TYP

CATHODELEAD

CATHODEFLAT

d

150 plusmn 015(0059 plusmn 0006)

500 plusmn 020(0197 plusmn 0008)

500 plusmn 020(0197 plusmn 0008)

3

Part Numbering System

Note Please refer to AB 5337 for complete information on part numbering system

Device Selection Guide

Typical viewingAngle 2θ12 (Deg) [4]

Color and DominantWavelength (nm) Typ [3]

Lamps without Standoff on leads(Package drawing A)

Lamps with Standoff on leads (Package drawing B)

Luminous Intensity Iv (mcd) [125] at 20 mA

Min Max

15deg Amber 590 HLMP-EL1A-Z1KDD HLMP-EL1B-Z1KDD 12000 21000

HLMP-EL1A-Z1LDD HLMP-EL1B-Z1LDD 12000 21000

Red 626 HLMP-EG1A-Z10DD HLMP-EG1B-Z10DD 12000 21000

Red Orange 615 HLMP-EH1A-Z10DD HLMP-EH1B-Z10DD 12000 21000

23deg Amber 590 HLMP-EL2A-XYKDD HLMP-EL2B-XYKDD 7200 12000

HLMP-EL2A-XYLDD HLMP-EL2B-XYLDD 7200 12000

Red 626 HLMP-EG2A-XY0DD HLMP-EG2B-XY0DD 7200 12000

Red Orange 615 HLMP-EH2A-XY0DD HLMP-EH2B-XY0DD 7200 12000

30deg Amber 590 HLMP-EL3A-VWKDD HLMP-EL3B-VWKDD 4200 7200

HLMP-EL3A-VWLDD HLMP-EL3B-VWLDD 4200 7200

HLMP-EL3A-WXKDD HLMP-EL3B-WXKDD 5500 9300

HLMP-EL3A-WXLDD HLMP-EL3B-WXLDD 5500 9300

Red 626 HLMP-EG3A-VW0DD HLMP-EG3B-VW0DD 4200 7200

HLMP-EG3A-WX0DD HLMP-EG3B-WX0DD 5500 9300

Red Orange 615 HLMP-EH3A-WX0DD HLMP-EH3B-WX0DD 5500 9300Notes1 The luminous intensity is measured on the mechanical axis of the lamp package and it is tested with pulsing condition2 The optical axis is closely aligned with the package mechanical axis3 Dominant wavelength λd is derived from the CIE Chromaticity Diagram and represents the color of the lamp4 θfrac12 is the off-axis angle where the luminous intensity is half the on-axis intensity 5 Tolerance for each bin limit is plusmn 15

HLMP ndash E x xx - x x x xx

Mechanical OptionsDD Ammo Pack

Color Bin Selections0 Full color distributionK Color Bin 2 amp 4L Color Bin 4 amp 6

Maximum Intensity BinRefer to Device Selection Guide

Minimum Intensity Bin

Viewing Angle and Lead Standoffs1A 15deg without lead standoff1B 15deg with lead standoff2A 23deg without lead standoff2B 23deg with lead standoff3A 30deg without lead standoff3B 30deg with lead standoff

ColorG Red 626nmL Amber 590nmH Red Orange 615nm

Refer to Device Selection Guide

4

Electrical Optical Characteristics

TJ = 25degC

Parameter Symbol Min Typ Max Units Test Conditions

Forward Voltage Amber Red Red Orange VF 18 21 24 V

IF = 20 mA

Reverse Voltage VR 5 V IR = 100 μA

Dominant Wavelength [1]

Amber Red Red Orange

d584561806120

590062606150

594563006190

nm IF = 20 mA

Peak Wavelength Amber Red Red Orange

PEAK594634621

nm Peak of Wavelength of Spectral Distribution at IF = 20 mA

Spectral Halfwidth Amber Red Red Orange

∆12131414

nm

Thermal resistance RJ-PIN 240 degCW LED junction to anode lead

Luminous Efficacy [2]

Amber Red Red Orange

ηv500200265

lmW Emitted Luminous FluxEmitted Radiant Flux

Luminous Flux Amber Red Red Orange

Φv210023002300

mlm IF = 20 mA

Luminous Efficiency [3]

Amber Red Red Orange

ηe505555

lmW Emitted Luminous FluxElectrical Power

Thermal coefficient of d Amber Red Red Orange

008005007

nmdegC IF = 20 mA +25degC le TJ le +100degC

Notes1 The dominant wavelength λd is derived from the CIE Chromaticity Diagram referenced to Illuminant E Tolerance for each color of dominant

wavelength is +- 05nm2 The radiant intensity Ie in watts per steradian maybe found from the equation Ie = Iv ηV where Iv is the luminous intensity in candela and ηV is

the luminous efficacy in lumens watt3 ηe = Φv IF x VF where Φv is the emitted luminous flux IF is electrical forward current and VF is the forward voltage

Absolute Maximum Ratings TJ = 25degC

Parameter Red Amber Red Orange Unit

DC Forward Current [2] 50 mA

Peak Forward Current 100 [1] mA

Average forward current 30 mA

Power Dissipation 120 mW

Reverse Voltage 5 V

Operating Temperature Range -40 to +100 degC

Storage Temperature Range -40 to +100 degC

Notes1 Duty Factor 30 frequency 1KHz2 Derate linearly as shown in Figure 4

5

Figure 1 Relative Intensity vs Peak Wavelength Figure 2 Forward Current vs Forward Voltage

Figure 3 Relative Luminous Intensity vs Forward Current Figure 4 Maximum Forward Current vs Ambient Temperature

Figure 5Radiation Pattern for 15deg Viewing Angle Lamp Figure 6 Radiation Pattern for 23deg Viewing Angle Lamp

0

20

40

60

80

100

0 1 2 3

FORWARD VOLTAGE-V

FORW

ARD

CURREN

T-mA

0005

1015

2025

3035

4045

50

0 20 40 60 80 100DC FORWARD CURRENT - mA

RELA

TIVE

LUM

INOU

S INTEN

SITY

(NORMAL

IZED

AT 2

0 mA)

0

10

20

30

40

50

60

0 20 40 60 80 100

TA - AMBIENT TEMPERATURE - -C

I FMAX

- MAX

IMUM

FORW

ARD

CURREN

T - mA

00

02

04

06

08

10

-90 -60 -30 0 30 60 90

ANGULAR DISPLACEMENT-DEGREE

NORM

ALIZED

INTE

NSIT

Y

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPLACEMENT-DEGREE

NORM

ALIZED

INTE

NSIT

Y

00

02

04

06

08

10

500 550 600 650WAVELENGTH - nm

RELA

TIVE

INTE

NSIT

Y RedAmber

Red Orange

6

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPLACEMENT-DEGREE

NORM

ALIZED

INTE

NSIT

Y

Figure 7 Radiation Pattern for 30deg Viewing Angle Lamp

Relative Forward Voltage vs Junction Temperature

Relative Light Output vs Junction Temperature

01

10

100

-40 -20 0 20 40 60 80 100 120 140TJ - JUNCTION TEMPERATURE - degC

RELA

TIVE

LIGH

T OUTPU

T (N

ORMAL

IZED

AT T

J=25degC

)

-030

-025

-020

-015

-010

-005

000

005

010

015

020

-40 -20 0 20 40 60 80 100 120 140

TJ - JUNCTION TEMPERATURE - degC

FORW

ARD VOLTAGE S

HIFT

- V

Red Orange

Red

Amber

Red Orange

Red

Amber

7

Intensity Bin Limit Table (131 Iv bin ratio)

Bin

Intensity (mcd) at 20mA

Min Max

V 4200 5500

W 5500 7200

X 7200 9300

Y 9300 12000

Z 12000 16000

1 16000 21000

Tolerance for each bin limit is plusmn 15

VF Bin Table (V at 20mA)

Bin ID Min Max

VD 18 20

VA 20 22

VB 22 24

Tolerance for each bin limit is plusmn 005V

Avago Color Bin on CIE 1931 Chromaticity Diagram

0280

0300

0320

0340

0360

0380

0400

0420

0440

0460

0500 0550 0600 0650 0700 0750 0800X

Y

2

4

6

Amber

Red

Red Orange

Red Color Range

MinDom

Max Dom X min Y Min X max Y max

618 630 06872 03126 06890 02943

06690 03149 07080 02920

Tolerance for each bin limit is plusmn 05nm

Amber Color Range

BinMin Dom

Max Dom Xmin Ymin Xmax Ymax

2 587 5895 05570 04420 05670 04250

05530 04400 05720 04270

4 5895 592 05720 04270 05820 04110

05670 04250 05870 04130

6 592 5945 05870 04130 05950 03980

05820 04110 06000 03990

Tolerance for each bin limit is plusmn 05nm

Red Orange Color Range

MinDom

Max Dom Xmin Ymin Xmax Ymax

612 619 06712 06887 06716 06549

03280 03109 03116 03282

Tolerance for each bin limit plusmn 05nm

NoteAll bin categories are established for classification of products Products may not be available in all bin categories Please contact Avago representative for further information

8

Precautions

Lead Forming The leads of an LED lamp may be preformed or cut to

length prior to insertion and soldering on PC board

For better control it is recommended to use proper tool to precisely form and cut the leads to applicable length rather than doing it manually

If manual lead cutting is necessary cut the leads after the soldering process The solder connection forms a mechanical ground which prevents mechanical stress due to lead cutting from traveling into LED package This is highly recommended for hand solder operation as the excess lead length also acts as small heat sink

Soldering and Handling Care must be taken during PCB assembly and

soldering process to prevent damage to the LED component

LED component may be effectively hand soldered to PCB However it is only recommended under unavoidable circumstances such as rework The closest manual soldering distance of the soldering heat source (soldering ironrsquos tip) to the body is 159mm Soldering the LED using soldering iron tip closer than 159mm might damage the LED

159mm

ESD precaution must be properly applied on the soldering station and personnel to prevent ESD damage to the LED component that is ESD sensitive Do refer to Avago application note AN 1142 for details The soldering iron used should have grounded tip to ensure electrostatic charge is properly grounded

Recommended soldering condition

Wave Soldering [1 2]

Manual Solder Dipping

Pre-heat temperature 105 degC Max -

Preheat time 60 sec Max -

Peak temperature 260 degC Max 260 degC Max

Dwell time 5 sec Max 5 sec Max

Note 1) Above conditions refers to measurement with thermocouple

mounted at the bottom of PCB2) It is recommended to use only bottom preheaters in order to reduce

thermal stress experienced by LED

Wave soldering parameters must be set and maintained according to the recommended temperature and dwell time Customer is advised to perform daily check on the soldering profile to ensure that it is always conforming to recommended soldering conditions

Anode

Note 1 PCB with different size and design (component density) will have

different heat mass (heat capacity) This might cause a change in temperature experienced by the board if same wave soldering setting is used So it is recommended to re-calibrate the soldering profile again before loading a new type of PCB

2 Avago Technologiesrsquo high brightness LED are using high efficiency LED die with single wire bond as shown below Customer is advised to take extra precaution during wave soldering to ensure that the maximum wave temperature does not exceed 260degC and the solder contact time does not exceeding 5sec Over-stressing the LED during soldering process might cause premature failure to the LED due to delamination

Avago Technologies LED Configuration

Note Electrical connection between bottom surface of LED die and the lead frame is achieved through conductive paste

Any alignment fixture that is being applied during wave soldering should be loosely fitted and should not apply weight or force on LED Non metal material is recommended as it will absorb less heat during wave soldering process

Note In order to further assist customer in designing jig accurately that fit Avago Technologiesrsquo product 3D model of the product is available upon request

At elevated temperature LED is more susceptible to mechanical stress Therefore PCB must allowed to cool down to room temperature prior to handling which includes removal of alignment fixture or pallet

If PCB board contains both through hole (TH) LED and other surface mount components it is recommended that surface mount components be soldered on the top side of the PCB If surface mount need to be on the bottom side these components should be soldered using reflow soldering prior to insertion the TH LED

Recommended PC board plated through holes (PTH) size for LED component leads

LED component lead size Diagonal

Plated through hole diameter

045 x 045 mm(0018x 0018 inch)

0636 mm(0025 inch)

098 to 108 mm(0039 to 0043 inch)

050 x 050 mm(0020x 0020 inch)

0707 mm(0028 inch)

105 to 115 mm(0041 to 0045 inch)

Over-sizing the PTH can lead to twisted LED after clinching On the other hand under sizing the PTH can cause difficulty inserting the TH LED

9

Refer to application note AN5334 for more information about soldering and handling of high brightness TH LED lamps

Example of Wave Soldering Temperature Profile for TH LED

Ammo Packs Drawing

Note The ammo-packs drawing is applicable for packaging option ndashDD amp -ZZ and regardless standoff or non-standoff

Recommended solder Sn63 (Leaded solder alloy)SAC305 (Lead free solder alloy)

Flux Rosin flux

Solder bath temperature 255degC plusmn 5degC (maximum peak temperature = 260degC)

Dwell time 30 sec - 50 sec(maximum = 5sec)

Note Allow for board to be sufficientlycooled to room temperature beforeexerting mechanical force

60sec Max

TIME (sec)

260 degC Max

105 degC Max

TEMPERA

TURE

(degC)

10

Packaging Box for Ammo Packs

Note The dimension for ammo pack is applicable for the device with standoff and without standoff

Packaging Label(i) Avago Mother Label (Available on packaging box of ammo pack and shipping box)

13

13

13

$$$

amp

13()

+amp13amp(amp+---(+)012-

DISCLAIMER AVAGOrsquoS PRODUCTS AND SOFTWARE ARE NOT SPECIFICALLY DESIGNED MANUFACTURED OR AUTHORIZED FOR SALE AS PARTS COMPONENTS OR ASSEMBLIES FOR THE PLANNING CONSTRUCTION MAINTENANCE OR DIRECT OPERATION OF A NUCLEAR FACILITY OR FOR USE IN MEDICAL DEVICES OR APPLICATIONS CUSTOMER IS SOLELY RESPONSIBLE AND WAIVES ALL RIGHTS TO MAKE CLAIMS AGAINST AVAGO OR ITS SUPPLIERS FOR ALL LOSS DAMAGE EXPENSE OR LIABILITY IN CONNECTION WITH SUCH USE

amp(313

313

amp

4

413

+)

$5amp136$

amp

13()

amp

(+)012-

(ii) Avago Baby Label (Only available on bulk packaging)

Acronyms and Definition

BIN

(i) Color bin only or VF bin only

(Applicable for part number with color bins but without VF bin OR part number with VF bins and no color bin)

OR

(ii) Color bin incorporated with VF Bin

(Applicable for part number that have both color bin and VF bin)

Example

(i) Color bin only or VF bin only

BIN 2 (represent color bin 2 only)

BIN VB (represent VF bin ldquoVBrdquo only)

(ii) Color bin incorporate with VF Bin

BIN 2VB

VB VF bin ldquoVBrdquo

2 Color bin 2 only

For product information and a complete list of distributors please go to our web site wwwavagotechcom

Avago Avago Technologies and the A logo are trademarks of Avago Technologies in the United States and other countriesData subject to change Copyright copy 2005-2010 Avago Technologies All rights reserved AV02-1687EN - February 23 2010

HLMP-Cx1A1B2A2B3A3BNew 5mm Blue and Green LED Lamps

Data Sheet

CAUTION INGaN devices are Class 1C HBM ESD sensitive per JEDEC Standard Please observe appropriate precautions during handling and processing Refer to Application Note AN ndash 1142 for additional details

Description

These high intensity blue and green T-1frac34 package LEDs are untinted and non-diffused Based on the most efficient and cost effective InGaN material technology and incor-porating second generation optics they produce well defined spatial radiation patterns at specific viewing cone angles

Advanced optical grade epoxy construction offers superior high temperature and moisture resistance per-formance in outdoor signal and sign applications

Features

Well defined spatial radiation pattern

High luminous output

Untinted Non-diffused

Available in Colorndash Blue 470nmndash Green 525nm

Viewing Angle 15deg 23deg and 30deg

Standoff or non-standoff

Superior resistance to moisture

Applications

Commercial outdoor advertising

Traffic Sign

Variable Message Sign

2

Package Dimensions

Drawing A (Non-standoff)

Drawing B (Standoff)

cathodeflat

Cathode

d

100 plusmn 0200039 plusmn 0008

130 plusmn 0150051 plusmn 0006870 plusmn 020

0343 plusmn 0008

500 plusmn 0200197 plusmn 0008

580 plusmn 0200228 plusmn 0008

254 plusmn 0380100 plusmn 0015

070 max0028

3160min1244

sq typ050 plusmn 0100020 plusmn 0004

100 min0039

Viewing Angle d

HLMP-Cx1B 1296plusmn025(0510plusmn0010)

HLMP-Cx2B 1232 plusmn025(0485plusmn0010)

HLMP-Cx3B 1200plusmn025(0472plusmn0010)

Notes1 All dimensions are in millimeters (inches) 2 Leads are mild steel with tin plating3 The epoxy meniscus is 150mm max

100 plusmn 0200039 plusmn 0008

070 max0028

870 plusmn 0200343 plusmn 0008

500 plusmn 0200197 plusmn 0008

3160min1244

Cathode 100 min0039

sq typ050 plusmn 0100020 plusmn 0004

254 plusmn 0380100 plusmn 0015

cathodeflat

580 plusmn 0200228 plusmn 0008

3

Device Selection Guide

Part Number ColorTypical Viewing angle 2frac12 (deg) [4]

Luminous Intensity Iv (mcd) at 20 mA [125]

Standoff Non Standoff

Package drawingMin Max

HLMP-CB1A-XY0DD Blue 15deg 7200 12000 Non Standoff A

HLMP-CB1A-XYBDD

HLMP-CB1A-XYCDD

HLMP-CB1B-XY0DD Standoff B

HLMP-CB1B-XYBDD

HLMP-CB1B-XYCDD

HLMP-CB2A-VW0DD 23deg 4200 7200 Non Standoff A

HLMP-CB2A-VWBDD

HLMP-CB2A-VWCDD

HLMP-CB2B-VW0DD Standoff B

HLMP-CB2B-VWBDD

HLMP-CB2B-VWCDD

HLMP-CB3A-UV0DD 30deg 3200 5500 Non Standoff A

HLMP-CB3A-UVBDD

HLMP-CB3A-UVCDD

HLMP-CB3B-UV0DD Standoff B

HLMP-CB3B-UVBDD

HLMP-CB3B-UVCDD

HLMP-CM1A-450DD Green 15deg 35000 59000 Non Standoff A

HLMP-CM1A-45BDD

HLMP-CM1A-45CDD

HLMP-CM1B-450DD Standoff B

HLMP-CM1B-45BDD

HLMP-CM1B-45CDD

HLMP-CM2A-120DD 23deg 16000 27000 Non Standoff A

HLMP-CM2A-12BDD

HLMP-CM2A-12CDD

HLMP-CM2B-120DD Standoff B

HLMP-CM2B-12BDD

HLMP-CM2B-12CDD

HLMP-CM3A-Z10DD 30deg 12000 21000 Non Standoff A

HLMP-CM3A-Z1BDD

HLMP-CM3A-Z1CDD

HLMP-CM3B-Z10DD Standoff B

HLMP-CM3B-Z1BDD

HLMP-CM3B-Z1CDD

Notes1 The luminous intensity is measured on the mechanical axis of the lamp package and it is tested with pulsing condition2 The optical axis is closely aligned with the package mechanical axis3 Dominant wavelength d is derived from the CIE Chromaticity Diagram and represents the color of the lamp4 frac12 is the off-axis angle where the luminous intensity is half the on-axis intensity 5 Tolerance for each bin limit is plusmn 15

4

Part Numbering System

Note please refer to AB 5337 for complete information on part numbering system

Packaging OptionDD Ammo Pack

Color Bin Selection0 Full DistributionB Color Bin 2 amp 3C Color Bin 3 amp 4

Maximum Intensity Bin 0 No maximum intensity limit (refer to selection guide)

Minimum Intensity Bin Refer to Device Selection Guide

Viewing Angle and Lead Standoffs1A 15deg without lead standoff1B 15deg with lead standoff2A 23deg without lead standoff2B 23deg with lead standoff3A 30deg without lead standoff3B 30deg with lead standoff

ColorB Blue 470M Green 525

HLMP C x xx x x x xx

Absolute Maximum Ratings TJ = 25degC

Parameter Blue Green Unit

DC Forward Current [1] 30 mA

Peak Forward Current 100 [2] mA

Power Dissipation 116 mW

Reverse Voltage 5 V

LED Junction Temperature 110 degC

Operating Temperature Range -40 to + 85 degC

Storage Temperature Range -40 to + 100 degC

Notes1 Derate linearly as shown in figure 42 Duty Factor 10 frequency 1KHz

5

Electrical Optical Characteristics TJ = 25degC

Parameter Symbol Min Typ Max Units Test Conditions

Forward VoltageGreen Blue

VF28 32 38

V IF = 20 mA

Reverse Voltage VR 5 V IR = 10 A

Dominant Wavelength[1]

GreenBlue

d51904600

52504700

53904800

nm IF = 20 mA

Peak WavelengthGreenBlue

PEAK516464

nm Peak of Wavelength of Spectral Distribution at IF = 20 mA

Spectral Half WidthGreenBlue

123023

nm IF = 20mA

Thermal Resistance RJ-PIN 240 degCW LED Junction-to-Pin

Luminous Efficacy [2]

GreenBlue

V51878

lmW Emitted Luminous Flux Emitted Radiant Flux

Thermal coefficient of dGreenBlue

00280024

nmdegC IF = 20 mA +25degC le TJ le +100degC

Notes1 The dominant wavelength is derived from the chromaticity Diagram and represents the color of the lamp2 The radiant intensity Ie in watts per steradian may be found from the equation Ie = IVV where IV is the luminous intensity in candelas and V is

the luminous efficacy in lumenswatt

6

Figure 1 Relative Intensity vs Wavelength Figure 2 Forward Current vs Forward Voltage

Figure 3 Relative Intensity vs Forward Current Figure 4 Maximum Forward Current vs Ambient Temperature

Figure 5 Relative Dominant Wavelength Shift vs Forward Current Figure 6 Radiation Pattern for 15deg

0001

0203

04

050607

08

0910

380 430 480 530 580 630WAVELENGTH - nm

RELA

TIVE

INTENS

ITY

GREENBLUE

0

20

40

60

80

100

0 1 2 3 4 5FORWARD VOLTAGE-V

FORW

ARD CU

RREN

T-m

A

00

05

10

15

20

25

30

35

0 20 40 60 80 100 120DC FORWARD CURRENT-mA

RELA

TIVE

LUM

INOUS INT

ENSI

TY(NOR

MAL

IZED

AT 20m

A)

GREEN

BLUE

-10

-5

0

5

10

0 20 40 60 80 100FORWARD CURRENT-mA

RELA

TIVE

DOM

INAN

T W

AVEL

ENGT

H SH

IFT -

nm GREEN

BLUE

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT -DEGREE

NORM

ALIZ

ED IN

TENS

ITY

0

5

10

15

20

25

30

35

0 20 40 60 80 100TA - AMBIENT TEMPERATURE - degC

I Fmax

- M

AXIM

UM FO

RWARD

CURR

ENT -

mA

7

Figure 7 Radiation Pattern for 23deg Figure 8 Radiation Pattern for 30deg

Figure 9 Relative Light Output vs Junction Temperature Figure 10 Relative Forward Voltage vs Junction Temperature

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT - DEGREE

NORM

ALIZ

ED IN

TENS

ITY

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT - DEGREE

NORM

ALIZ

ED IN

TENS

ITY

01

1

10

-40 -20 0 20 40 60 80 100 120TJ - JUNCTION TEMPERATURE TJ - JUNCTION TEMPERATURE

NORM

ALZI

ED IN

TENS

ITY (

PHOTO)

-03

-02

-01

0

01

02

03

-40 -20 0 20 40 60 80 100 120

FORW

ARD

VOLT

AGE S

HIFT

-VGreenBlue

GreenBlue

Intensity Bin Limit Table (131 Iv bin ratio)

BinIntensity (mcd) at 20mAMin Max

U 3200 4200

V 4200 5500

W 5500 7200

X 7200 9300

Y 9300 12000

Z 12000 16000

1 16000 21000

2 21000 27000

3 27000 35000

4 35000 45000

5 45000 59000

Tolerance for each bin limit is plusmn 15

Green Color Bin Table

Bin Min Dom Max Dom1 5190 5230

2 5230 5270

3 5270 5310

4 5310 5350

5 5350 5390

Tolerance for each bin limit is plusmn 05nm

Blue Color Bin Table

Bin Min Dom Max Dom1 4600 4640

2 4640 4680

3 4680 4720

4 4720 4760

5 4760 4800

Tolerance for each bin limit is plusmn 05nmNote 1 All bin categories are established for classification of products Products may not be available in all bin categories Please contact your Avago

representative for further information

8

Precautions

Lead Forming

The leads of an LED lamp may be preformed or cut to length prior to insertion and soldering on PC board

For better control it is recommended to use proper tool to precisely form and cut the leads to applicable length rather than doing it manually

If manual lead cutting is necessary cut the leads after the soldering process The solder connection forms a mechanical ground which prevents mechanical stress due to lead cutting from traveling into LED package This is highly recommended for hand solder operation as the excess lead length also acts as small heat sink

Soldering and Handling

Care must be taken during PCB assembly and soldering process to prevent damage to the LED component

LED component may be effectively hand soldered to PCB However it is only recommended under unavoidable circumstances such as rework The closest manual soldering distance of the soldering heat source (soldering ironrsquos tip) to the body is 159mm Soldering the LED using soldering iron tip closer than 159mm might damage the LED

ESD precaution must be properly applied on the 159mm

soldering station and personnel to prevent ESD damage to the LED component that is ESD sensitive Do refer to Avago application note AN 1142 for details The soldering iron used should have grounded tip to ensure electrostatic charge is properly grounded

Recommended soldering condition

Wave Soldering [1 2]

Manual Solder Dipping

Pre-heat temperature 105degC Max -

Preheat time 60 sec Max -

Peak temperature 260degC Max 260degC Max

Dwell time 5 sec Max 5 sec Max

Note 1 Above conditions refers to measurement with thermocouple

mounted at the bottom of PCB2 It is recommended to use only bottom preheaters in order to reduce

thermal stress experienced by LED

Wave soldering parameters must be set and maintained according to the recommended temperature and dwell time Customer is advised to perform daily check on the soldering profile to ensure that it is always conforming to recommended soldering conditions

Note 1 PCB with different size and design (component density) will have

different heat mass (heat capacity) This might cause a change in temperature experienced by the board if same wave soldering setting is used So it is recommended to re-calibrate the soldering profile again before loading a new type of PCB

Avago Technologies LED Configuration

Any alignment fixture that is being applied during wave soldering should be loosely fitted and should not apply weight or force on LED Non metal material is recommended as it will absorb less heat during wave soldering process

At elevated temperature LED is more susceptible to mechanical stress Therefore PCB must allowed to cool down to room temperature prior to handling which includes removal of alignment fixture or pallet

If PCB board contains both through hole (TH) LED and other surface mount components it is recommended that surface mount components be soldered on the top side of the PCB If surface mount need to be on the bottom side these components should be soldered using reflow soldering prior to insertion the TH LED

Recommended PC board plated through holes (PTH) size for LED component leads

LED component lead size Diagonal

Plated through hole diameter

045 x 045 mm(0018x 0018 inch)

0636 mm(0025 inch)

098 to 108 mm(0039 to 0043 inch)

050 x 050 mm(0020x 0020 inch)

0707 mm(0028 inch)

105 to 115 mm(0041 to 0045 inch)

Over-sizing the PTH can lead to twisted LED after clinching On the other hand under sizing the PTH can cause difficulty inserting the TH LED

Refer to application note AN5334 for more information about soldering and handling of high brightness TH LED lamps

CATHODE

InGaN Device

9

Example of Wave Soldering Temperature Profile for TH LED

Recommended solder Sn63 (Leaded solder alloy)SAC305 (Lead free solder alloy)

Flux Rosin flux

Solder bath temperature 255degC plusmn 5degC (maximum peak temperature = 260degC)

Dwell time 30 sec - 50 sec(maximum = 5sec)

Note Allow for board to be sufficientlycooled to room temperature beforeexerting mechanical force

60 sec Max

TIME (sec)

260degC Max

105degC Max

TEM

PERA

TURE

(degC)

Ammo Packs Drawing

Note The ammo-packs drawing is applicable for packaging option ndashDD amp -ZZ and regardless standoff or non-standoff

635 plusmn 1300250 plusmn 0051

1270 plusmn 1000500 plusmn 0039

9125 plusmn 062503595 plusmn 002459125 plusmn 062503595 plusmn 00245

1800 plusmn 05007085 plusmn 00195

070 plusmn 02000275 plusmn 00075 A A

1270 plusmn 0300500 plusmn 0012

VIEW AA

400 plusmn 02001575 plusmn 00075Oslash TYP

205 plusmn 10008070 plusmn 00394

CATHODE

10

Packaging Box for Ammo Packs

Note For InGaN device the ammo pack packaging box contain ESD logo

Packaging Label

(i) Avago Mother Label (Available on packaging box of ammo pack and shipping box)

LABEL ON THISSIDE OF BOX

FROM LEFT SIDE OF BOXADHESIVE TAPE MUST BEFACING UPWARDS

ANODE LEAD LEAVESTHE BOX FIRST

(1P) Item Part Number

(1T) Lot Lot Number

LPN

(9D)MFG Date Manufacturing Date

(P) Customer Item

(V) Vendor ID

DeptID Made In Country of Origin

(Q) QTY Quantity

CAT Intensity Bin

BIN Color Bin

(9D) Date Code Date Code

STANDARD LABEL LS0002 RoHS Compliant e3 max temp 260C

For product information and a complete list of distributors please go to our web site wwwavagotechcom

Avago Avago Technologies and the A logo are trademarks of Avago Technologies in the United States and other countriesData subject to change Copyright copy 2005-2009 Avago Technologies All rights reserved AV02-2228EN - December 15 2009

(ii) Avago Baby Label (Only available on bulk packaging)

(1P) PART Part Number

(1T) LOT Lot Number

(9D)MFG DATE Manufacturing Date

CO Country of Origin

Customer PN

Supplier Code

QUANTITY Packing Quantity

CAT Intensity Bin

BIN Color Bin

DATECODE Date Code

RoHS Compliant e3 max temp 260C Lamps Baby Label

DISCLAIMER Avagorsquos products and software are not specifically designed manufactured or authorized for sale as parts components or assemblies for the planning construction maintenenace or direct operation of a nuclear facility or for use in medical devices or applications Customer is solely responsible and waives all rights to make claims against avago or its suppliers for all loss damage expense or liability in connection with such use

Contents of Submittal

DIA Parking Signs Page 1 of 5

Skyline Products Inc

General Specifications for Full Color LED Inserts

DIA Parking Signs Page 2 of 5

Specification for Full Color LED Inserts Notes

10 Full Color LED VMS Inserts

11 Quality Assurance

ISO 90012008 certification for design manufacturing and service Current CDOT and DIA requirement

12 General ETL Listed for UL 48 UL50 and UL 1433 Current CDOT and DIA

requirement 13 Housing Properties Sign housing are designed in accordance to AASHTO Standard Specifications for Structural Supports for Highway Signs Luminaires and Traffic Signals ndash 6th Edition for wind speeds of up to 140 mph AASHTO group load combinations include total sign weight dead load ice and wind loads and the design meets the fatigue requirements for truck-induced gusts Snow loading is include in design loads for applicable geographical regions

Current CDOT and DIA requirement

Sealed housing Welding compliance with AWS standards

All welding shall be by an inert gas process in accordance with the American Welding Society (AWS) Standards 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum The LED DMS manufacturerrsquos welders and welding procedures shall be certified by an ANSIAWS Certified Welding Inspector to the 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum Proof of certification of all the LED DMS manufacturerrsquos welders and applicable welding procedures shall be supplied with the submittals The name phone number and address off the ANSIAWS Certified Welding Inspector that certified the LED VMS manufacturerrsquos welders and procedures shall also be provided with the submittals

Current CDOT and DIA requirement

Black KYNAR 500 coated face on mask and borders mdash 30-year coating guaranteed to not chip fade or peel for 20 years

Current CDOT and DIA requirement

The lens panel assembly shall consist of a KYNAR 500 coated aluminum mask over a clear glazing The lens panel assembly shall be modular in design interchangeable without misalignment of the lens panel and the LED pixels and removable from within the main sign housing

Current CDOT and DIA requirement

Aluminum face (090rdquo) mask over glazing with apertures for the pixels The lens panel aluminum mask shall be 0090 inch minimum thickness and finished with a matte black licensed factory applied KYNAR 500 Resin Fluoropolymer based coating system It shall be perforated to provide an aperture for each pixel on the display modules Each aperture shall be as small as possible without blocking the LED light output at the required viewing angle The Skyline aluminum face mask with aperture system will significantly minimize glare on the sign as it blocks more than 73 of sun rays making it very legible even with direct sunlight This method should be required over a ldquolouverrdquo system Louvers create a shelf above each row of pixels collecting snow ice dirt etc and ultimately inhibiting the display

Current CDOT and DIA requirement

Polycarbonate glazing 18rdquoGE LEXAN XL102UV Single lift face that allows a single technician to easily lift the entire face for safe fast and easy access to all the internal sign components

Current CDOT and DIA requirement

Mounting brackets Skyline will work with the appropriate parties to develop a mounting system to accommodate for the type of sign being provided and the structure requirements

Natural aluminum finish (excluding face) Current CDOT and DIA requirement

14 Environmental Control 8 watt per foot heat tape will be installed along the bottom of entire display area Provided heat tape will be controlled by the Advanced Humidity Sensing System of the controller

Current CDOT and DIA requirement

DIA Parking Signs Page 3 of 5

Environmental Sensors (1) Photocell Sensor (1) Internal Temperature Sensor (1) Humidity Sensor (1) Door Alarm

15 LED Display and Electronics Electronics designed and tested to -40degC to 85degC Current CDOT and DIA

requirement True 18-inch display (275 inch vertical and horizontal pitch) Current CDOT and DIA

requirement Display Matrix 7 high x 30 wide Legibility distance 200-1200 feet Current CDOT and DIA

requirement Printed circuit board are built to IPC-A-610D Class 2 certification Current CDOT and DIA

requirement Display modules are easily removable and replicable without the use of any additional tools

Current CDOT and DIA requirement

LED type Each Pixel contains three strings of LEDs

String 1 AlInGaP 30 degree LEDs (Red) String 2 InGaN 30 degree LEDs (Green) String 3 InGaN 30 degree LEDs (Blue)

Pixel design brightness 12400 candela at 20 mA (18rdquo characters) Current CDOT and DIA

requirement LED drive current

Red LED lt 30mA Blue and Green LEDs lt 15mA

All LEDs will have standoffs providing superior LED cooling and eliminate corrosion LED pixel protection and alignment device Silicon conformal coat will conform to MIL-I-46058C Type SR and IPC-CC-830 standards

Current CDOT and DIA requirement

Uniform LED color and brightness 256 minimum brightness levels Pixel Test

The pixel test shall be performed from the central controller on command and automatically once a day During a pixel test the operational status of each pixel shall be tested and then transmitted to the central controller or laptop computer This pixel status test shall report back all LED color string errors within each pixel A list of defective LED color strings shall be provided listing string color line number module number column number and row number for the associated pixel for each defective string The pixel test must be completed in less than 05 seconds regardless of message status

Current CDOT and DIA requirement

True Message Display Verification (Pixel Read) The TMDV shall be performed during both message downloads and during every sign poll from the central controller or laptop computer The TMDV shall perform a real-time read of the displayed message and shall return the operational state of each LED color string within each pixel to the central controller as it is currently displayed to the motorist including any errors This shall allow the central controller operator to see what is visibly displayed to the motorist on an individual pixel basis During a TMDV the operational state of each LED color string within each pixel shall be read by the sign controller to allow the central controller or laptop computer to show the actual message including static flashing and alternating messages that are visibly displayed on the sign in a WYSIWYG format This pixel read shall take place while a message is displayed on the sign without disturbing the message in any way Any flashing flickering blinking dimming or other disturbance of the message during this pixel read shall be cause for rejection of the sign The TMDV shall be an actual real time read of LED color strings at the time of

Current CDOT and DIA requirement

DIA Parking Signs Page 4 of 5

the associated sign poll or message download and shall not be accomplished by simulating errors based on the last pixel test

16 Power Supplies and Sensors High-efficiency power supplies Current CDOT and DIA

requirement Redundant power supply Current CDOT and DIA

requirement Power supply sensors Current CDOT and DIA

requirement Operational status feedback of all sensors Current CDOT and DIA

requirement All LED module power supply voltages shall be continuously measured and monitored by the sign controller The sign controller shall provide these voltage readings to the master controller or laptop computer upon command When a voltage drops below a critical value an error message shall be generated and transmitted to the master controller or laptop computer

17 AC Electrical AC Electrical components will conform to NEC standards Current CDOT and DIA

requirement GFCI outlet 20 Controller and Controller Cabinet 21 Sign Controller Skyline Advanced Controller will be located within each sign housing The controller shall monitor and control the ventilation system and all sensors within the sign housing

Ability to control multiple signs on a single sign structure NTCIP compliance Current CDOT and DIA

requirement 22 Cabinet Type A Skyline extended pole cabinet will be provided Natural aluminum exterior finish Pull-out laptop shelf Door alarm 23 Environmental Control Humidity sensor Internal temperature sensor 24 AC Electrical Conformity with NEC standards Current CDOT and DIA

requirement Circuit breakers Current CDOT and DIA

requirement GFCI outlet 25 Surge Protection Two-stage AC power surge protection with feedback and automatic shutdownisolation

Current CDOT and DIA requirement

The system power shall be protected by two stages of transient voltage suppression devices Tripping of each stage (or both if tripped simultaneously) of the surge protection shall cause the sign controller to call central and report the error condition (for dialup operation) or report the error condition to central on the next poll (for multi-drop operation) There shall be an option that is either enabled or disabled and is selected and downloaded from the central controller to the sign controller When this option is enabled tripping of the second stage of surge protection shall prevent power from reaching any components of the sign until the surge protection has been replaced When this option is disabled the sign will continue to function normally after the second stage of surge protection is tripped

30 Software Signs and Controllers shall be fully compatible with the DIA NTCIP sign software at no additional cost to the department in accordance with these specifications

DIA Parking Signs Page 5 of 5

40 Warranty and Telephone Technical Support One-year limited parts return-to-factory warranty Current CDOT and DIA

requirement Lifetime standard telephone support Current CDOT and DIA

requirement

  • Cover Page
  • Cover Letter
    • Cover Letter
    • Transmittal Letter
      • Product Details
        • Sign Brochure
        • Sign Details
        • System Block Diagram
        • Wiring Block Diagram
          • Industry Compliances
            • ISO Certificates
            • UL Authorization
            • NTCIP
            • Welding Procedures-Employees
              • Component Cut Sheets
                • Kynar
                • Lexan
                • Latch
                • Heat Tape
                • GFI
                • Hub
                • Controller
                • Comm Surge
                • AC Surge
                • Ethernet
                • Power Supply
                • LED
                  • Drawings
Page 10: )5217 $&&(66 6/,0/,1( - Denver International Airportbusiness.flydenver.com/bizpdf/DIAID_2318.pdfSign housings are designed in accordance with AASHTO Standard Specifications for Structural

06052015

Electrical ServiceCommunications Service

Wiring Block Diagram(Skyline In-Sign Controller)

Pole Cabinet

120VAC (per sign)2 Wires plus Ground

20A Service(By Others)

120VAC2 Wires plus Ground

50A Service(By Others)

(By Others)

1 Cable (per sign)CAT5e

(By Others)

Sign

To

Additional Signs

Note These control cables carry Ethernet Signals and can not be greater then 100m If a distance greater then 100m is desired Fiber Optic Cable will be required If Fiber is required please notify Skyline

Products and additional costs will apply

Contents of Submittal

224

ACTUAL SIZE

ACTUAL SIZE

ACTUAL SIZE

ACTUAL SIZE

ACTUAL SIZE

Dimensions in millimeters (inch) unless otherwise stated

K3 Draw LatchRotary middot Small

Lift and Turn operation bullConsistent pull-up bull

Material and FinishStainless steel or steel zinc plated

Installation NotesInstall assembly with Oslash 3 (125)rivets or M3 (No 4) screws (not supplied)

NotesSpring loaded Ideal for applications where shock and vibration occur Compensates up to 4 (156) for mounting hole irregularities panel variations and gasket set

Part NumberSee table

Order latch and keeper separately

38 (150)

52plusmn08(208plusmn03)

Open

465plusmn08(183plusmn03)

Closed

24 (94)

15(58)33

(129)

39(152)

2 (09)

175(69)

21(81)13

(50)

37(144)

Keeper(shown engaged)

Riveted Spring Loaded

Padlockable Kick-Out Spring

38 (150)

53plusmn08(207plusmn03)

Open

46plusmn08(182plusmn03)

Closed

24 (94)

15(58 )33

(129)

39(152)

2(09)

175(69)

Keeper(shown engaged)

21(81)13

(50)

37(144)

49 (193)

175 (69)

2(09)

39(153)

95(38)

24 (94)

58plusmn08(227plusmn03)

Open

51plusmn08(202plusmn03)

Closed

24(94)44 (175)

38 (150)

Oslash

21 (81)13(50)

37 (144)

Keeper(shown engaged)

38 (150)

52plusmn08(208plusmn03)

Open

465plusmn08(183plusmn03)

Closed

24 (94)

15(58 )

175 (69)

15deg

14(53)

Kick-out spring lifts latch when open for clearance of keeper

Optionalkeeper plate

21(81)

13(50)

37 (144)

Internalkick-out

springshown

24(938)12

(47)

27(1063)

19 (750)

33 (130)(4 places)

Oslash

Paneledges

21(81)13

(50)

37(144)

Keeper

MaterialPart Number

Riveted Spring Loaded Padlockable Kick-Out Spring Keeper

Steel K3-1625-07 K3-1735-07 K3-2403-07 K3-1887-07 K3-0334-07Stainless Steel K3-1625-52 K3-1735-52 K3-2403-52 K3-1887-52 K3-0334-52

wwwsouthcocomK3

barnja
Rectangle
barnja
Rectangle

NELSONtrade TYPE LT SELF-REGULATING HEATER CABLE

SPECIFICATIONAPPLICATION INFORMATION

LT3-CB

LT5-CB

LT8-CB LT10-CB

LT23-CB

LT25-CB

LT28-CB LT210-CB

bull Optional Overjacket bull Standard Metal Braid

bull Stranded Plated Copper Conductors

bull Self-Regulating Conductive bull Bonded Inner Thermoplastic Jacket bull Outer Thermoplastic Elastomer Jacket

Description Nelson Type LT self-regulating heater

cable is a parallel circuit electric heater strip An irradiation cross-linked conductive polymer core material is extruded over the multi-stranded tin-plated 16-gauge copper bus wires The conductive core material increases or decreases its heat output in response

to temperature changes Two jackets provide extra dielectric strength moisture resistance and protection from impact and abrasion damage The inner thermoplastic jacket is extruded over and bonded to the core material A thermoplastic elastomer outer jacket is then extruded over the inner jacket

A stranded tinned copper metal braid is supplied on all heaters An optional overjacket (fluoropolymer or modified polyolefin) can be specified when the heater cable is to be installed in wet or corrosive environments

Principle of Operation The parallel bus wires apply voltage

along the entire length of the heater cable The conductive core provides an infinite number of parallel conductive paths permitting the cable to be cut to any length in the field with no dead or cold zones developing The heater cable derives its self-regulating characteristic from the inherent properties of the conductive core material As the core

material temperature increases the number of conductive paths in the core material decrease automatically decreasing the heat output As the temperature decreases the number of conductive paths increase causing the heat output to increase This occurs at every point along the length of the cable adjusting the power output to the varying conditions along the pipe

The self-regulating effect allows the cable to be overlapped without creating hot spots or burnout As the cable self-regulates its heat output it provides for the efficient use of electric power producing heat only when and where it is needed and also limiting the maximum sheath temperature

Application Nelsons Type LT self-regulating heater

cable is ideal for use in maintaining fluid flow under low ambient conditions Freeze protection and low watt density process temperature systems such as product pipelines fire protection process water dust suppression systems lube oil condensate return hot water and structure anti-icing are typical applications for this product

The base product is supplied with a tinned copper metal braid that may be used in both general applications and in dry non-corrosive hazardous (classified) areas It is also used to provide a conductive ground path when cable is installed on non-conductive surfaces such as plastic or painted pipe

Options (Delete -CB and add) -JT A tinned copper metal braid with a

modified polyolefin overjacket is available for use when the heater cable is exposed to aqueous solutions of inorganic chemicals (phosphate dilute acids chlorides bases and carbonites) It is also recommended where mechanical abuse is a problem

-J A tinned copper metal braid with a fluoropolymer overjacket is available for use when the heater is available for use when the heater cable is exposed to excessive moisture organic chemicals solvents etc in hazardous (classified) areas and ordinary areas

D1- Approved for use in Class I Division 1 Groups B C and D Class II Division 1 Groups E F and G Class III hazardous areas D1 heating cable requires the use of HASK series connection kits

RichardYount
Rectangle

NELSONtrade TYPE LT SPECIFICATIONAPPLICATION INFORMATION SELF-REGULATING HEATER CABLE

Performance and Rating Data

Catalog Number

Service Voltage

Maximum Length

Maximum Maintenance Temperature

Maximum Intermittent Exposure

T-Rating

LT3 120 325 150degF (65degC) 185degF (85degC) T6 LT23 240 650 150degF (65degC) 185degF (85degC) T6 LT5 120 270 150degF (65degC) 185degF (85degC) T6 LT25 240 540 150degF (65degC) 185degF (85degC) T6 LT8 120 210 150degF (65degC) 185degF (85degC) T5

LT28 240 420 150degF (65degC) 185degF (85degC) T5 LT10 120 180 150degF (65degC) 185degF (85degC) T5 LT210 240 360 150degF (65degC) 185degF (85degC) T5

Electrical equipment T-rating codes define the maximum surface temperature that equipment will reach It is used in hazardous (classified) area applications

Circuit Breaker Selection

Max Length (Feet) Vs Circuit Breaker Size

Start-Up 120 Volt 240 Volt

WattsFt Temp 15A 20A 30A 40A 15A 20A 30A 40A 3 50degF (10degC) 325 650 0degF (-18degC) 230 305 325 460 620 650 -20degF (-29degC) 205 275 325 410 550 650 5 50degF (10degC) 225 270 460 540 0degF (-18degC) 155 205 270 310 415 540 -20degF (-29degC) 135 180 270 275 370 540 8 50degF (10degC) 145 195 210 295 390 420 0degF (-18degC) 100 130 195 210 200 265 395 420 -20degF (-29degC) 90 115 175 210 175 235 350 420

10 50degF (10degC) 115 150 180 230 305 360 0degF (-18degC) 85 110 155 180 165 220 325 360 -20degF (-29degC) 75 100 145 180 150 195 290 360

NOTES 1 Circuit breakers are sized per national electrical codes

2 When using 240 volt product at 208 220 or 277 volts use the circuit adjustment factors shown in the Voltage Adjustment Table

3 When using 2 or more heater cables of different wattage ratings in parallel on a single circuit breaker use the 15A

column amperage of 15 amps divide it by the maximum footage to arrive at an ampsfoot figure for each cable You can then calculate circuit breaker sizes for these combination loads These ampsfoot factors include the 125 sizing factor

4 National electrical codes require ground-fault equipment protection for each branch circuit supplying electric

heating equipment Exceptions to this requirement can be found in the 2002 NEC 5 Heater cables with D1 optional construction require the use of ground fault interrupterground leakage device with

a trip setting no greater than 30mA

RichardYount
Rectangle

NELSONtrade TYPE LT SELF-REGULATING HEATER CABLE

SPECIFICATIONAPPLICATION INFORMATION

Power Output Rating

(-1) (10) (21) (32) (43) (54) (65)

TEMPERATURE DEGREES F (C) A LT3 B LT5 C LT8 D LT10 LT23 LT25 LT28 LT210

WATTS PER FOOT x 328 = WATTS PER METER PIPE TEMPERATURE degF CONVERSION TO degC = 59 (degF - 32)

RichardYount
Rectangle

NELSONtrade TYPE LT SELF-REGULATING HEATER CABLE

SPECIFICATIONAPPLICATION INFORMATION

Catalog Numbers Standard Feature Suffix

BASIC CATALOG NUMBERS -CB Tinned Copper Braid Voltage Watts Per Foot

Optional Features Suffix 3 5 8 10 120 VAC LT3 LT5 LT8 LT10

-J Tinned Copper Braid and Fluoropolymer Overjacket 240 VAC LT23 LT25 LT28 LT210 -JT Tinned Copper Braid and Modified Polyolefin Overjacket D1- Division 1 approved

Voltage Adjustment Use of Self-Regulating heater products at other than rated voltages require minor adjustments in power and maximum circuit lengths

ADJUSTMENT MULTIPLIER 208 VAC 220 VAC 277 VAC Absolute

Product Power Length Power Length Power Length Max Length LT23 76 93 85 96 127 107 650 ft LT25 79 93 87 96 124 107 540 ft LT28 84 93 90 96 119 108 420 ft

LT210 86 93 92 96 116 109 360 ft

Approvals FM CSA UL Ordinary Locations - Ordinary Locations - Ordinary Locations - (-CB -J or -JT options) (-CB -J or -JT options) (-CB -J or -JT options) Hazardous (Classified) Hazardous (Classified) Hazardous (Classified) Locations Locations Locations (-CB -J or -JT options) (-CB -J or -JT options) (-CB -J or -JT options) Class I Division 2 Class I Division 2 Class I Division 2 Groups B C D Groups B C D Groups A B C D Class II Division 2 Class II Division 2 Class II Division 2 Groups G Groups E F G Groups F G Class III Division 2 Class III Division 2 Class III Division 2 (-J option) (-J option) (-J option) Class I Zone 1 Class 1 Division 1 Class I Zone 1 and 2 Group IIC Groups B C D Group IIC (D1 option) Class II Division 1 (D1 option) Class I Division 1 Groups E F G Class I Division 1

Groups B C D Class I Zone 1 Groups B C D Group IIB + H2 Class II Division 1 Zone 1 Ex e II T6 (T5) Groups E F G Class III

Accessories bull Connection Kits for Power Connection Tee Splice Splices and End Seals (Nelson PLT and ALT Series) bull Thermostatic Controls (Nelson TA TH TE and HC Series) bull Junction Boxes Tapes and Warning Signs bull Custom Control Monitoring and Power Panels bull Division 1 Connection Kits for Power Connection Tee Splice Splice and End Connection (Nelson HASK Series) bull Zone 1 Connection Kits for Power Connection Tee Splice Splice and End Connection (Nelson Z1-PLT and Z1-ALT Series)

Nelson Heat Tracing Systems products are supplied with a limited warranty Complete Terms and Conditions may be found on Nelsons website at wwwnelsonheaterscom

NELSON HEAT TRACING SYSTEMS bull PO BOX 726 bull TULSA OK 74101 bull 918-627-5530 bull FAX 918-641-7336 bull wwwnelsonheaterscom 316-SA-001 copy 2006 Nelson Heat Tracing Systems October 2006

RichardYount
Rectangle

GFCI Personnel Protection DevicesGFCI Personnel Protection DevicesHospital Grade GFCI Receptacles mdash Back and Side Wired15 AMP 125V at Receptacle 20 AMP 125V Feed-ThroughDESCRIPTION CAT NO COLOR NEMA CONFIG

Basic Cat No Denotes Brown

Duplex Receptacle with LED Indicator Light 6598-HG I W GY R

20 AMP 125V at Receptacle and Feed-ThroughDESCRIPTION CAT NO COLOR NEMA CONFIG

Basic Cat No Denotes Brown

Duplex Receptacle with LED Indicator Light 6898-HG I W GY R

Commercial Grade GFCI Receptacles mdash Back and Side Wired15 AMP 125V at Receptacle 20 AMP 125V Feed-Through

DESCRIPTION CAT NO COLOR NEMA CONFIGBasic Cat No Denotes Brown

No Indicator Light 6599 I W GY E A

Duplex Receptacle with LED Indicator Light 6598 I W

With 41frasl2 Leads 6599-L I W

Buttons match face color 6599-A I W A

20 AMP 125V at Receptacle and Feed-ThroughDESCRIPTION CAT NO COLOR NEMA CONFIG

Basic Cat No Denotes Brown

No Indicator Light 6899 I W GY

Duplex Receptacle with LED 6898 I WIndicator Light

Buttons match face color 6899-A I W A

Switch-Rated GFCI - Back and Side Wired 20 AMP 125V Switch-RatedSwitch Rating 15 HP 120VDESCRIPTION CAT NO COLOR

Basic Cat No Denotes Brown

Blank Face GFCI No Indicator Light 6490 I W E

Combination Switch GFCI Outlet mdash Side WiredSwitch 1000W 125V AC Outlet 15 AMP 125V Feed-Through 20AMP 125VDESCRIPTION CAT NO COLOR

Basic Cat No Denotes Brown

Single-Pole Switch amp GFCI Protected Outlet 5299 I W

All devices are UL Listed Also CSA Certified except where indicated by

6599-W

5299-W

SPECIFICATIONS amp FEATURESReceptaclesbull Trip threshold meets or exceeds UL

requirements for tripping timebull Impact-resistant thermoplastic cover and bodybull Silver alloy contactsbull Compatible with all Decora devices supplied

with Decora wallplate available in selectedDecora colors

bull Terminals accept up to No12 solid or stranded wire

Combination SwitchGFCIbull Ideal for kitchens bathrooms modular kitchen

units bathroom cabinet fixtures lamp cabinetfixtures and applications where combinationdevices are used

TESTING amp CODE COMPLIANCEbull UL Standard 943 Class A (GFCI) and 498

(receptacles)bull UL Listed (File 48380)bull Meets ANSI C73 NEMA WD-1 require-

ments for duplex receptaclesbull CSA Certified (LR-57811)bull Backed by a Limited Two-Year Warranty

COLORBasic Cat Nos shown above denote Brown color Forother color selections add the suffix to catalog numberas follows Ivory (-I) White (-W) Gray (-GY) Red (-R)Black (-E) Almond (-A)

MATERIAL CHARACTERISTICSFlammability Rated V2Operating Temperature -30degF (-35degC) to 151degF (66degC)

421

(10

69

mm

)

170 (432 mm)

130 (330 mm)

113

(286 mm)143

(362 mm)

270

(68

6 m

m)

COMMERCIAL GRADE GFCI RECEPTACLECat No 6599

RESET

TEST

270

(68

5 m

m)

112 (317 mm)

153 (388 mm)

COMBINATION SWITCH GFCI OUTLETCat No 5299

5-15RG

W

5-15RG

W

5-20RG

W

5-20RG

W

F1 To learn more about Levitonrsquos outstanding offering of devices visit our Website at wwwlevitoncom Building a Connected World

RussellHenry
Rectangle

RigidIMC Conduit FittingsTampB Catalog Number

H100-TBUPC Number 78621089863Status ActiveDescription

1 in Zinc Hub Connector with thermoplastic insulating throat sealing ring-Nitrile (BUNA-N) For use with RigidIMC ConduitApplication

Suitable for hazardous locations use in Class I Di-

vision 2 Class II Division 1amp2 Class III Division 1

amp 2 per NEC 501-4(b) 502-4 (a) and 503-3 (a)

Suitable for hazardous locations use in Class II

Groups E F G amp Class III locations per CEC 18-

202 18-252 18-302 18-352

General

Trade Size (inches) 1

Material Zinc

Dimension Information

Dimension A (inches) 2

Dimension B (inches) 1 1316

Dimension C (inches) 1 116

Dimension D (inches) 14

Dimension E (inches) 1

Specifications

3dmodel Available on Website

Packaging

TampB Inner Pack 5

Package in Units 25

TampB Sold in UOM Each

TampB Weight Per UOM 39 lbs per 100

Application Support

Spacing Chart Available on Website

Certifications

RoHS Compliance Yes

Certifications

File Nbr

E 23018

For further technical assistance please contact us

Thomas amp Betts - USA8155 TampB BlvdMemphis TN 38125wwwtnbcom

TampB Technical SupportMS 3B-508155 TampB BlvdMemphis TN 38125

Hours 7AM - 6PM CDTMonday-FridayPhone (888) 862-3289Fax (901) 252-1321Emailtechsupporttnbcom

Skyline Controller - Headless Cut Sheet - Revised 073015 Page 1 of 2

Skyline Controller - Headless

The Skyline Controller consists of an IP addressable NTICP compliant Controller The Skyline Controller is equipped with

all the necessary equipment to run an NTCIP compliant Variable Message Signs of virtually any type or configuration The

Controller is also equipped with other essential features required by various industry standards and DOTs alike

The Skyline Controller is structured around an environmentally hardened Linux-based controller which is fully NTCIP

compliant The Controller also has the following features

NTCIP is natively supported (Protocol converter or translator devices are not required)

Contains memory for storing Changeable amp Permanent messages Graphics Fonts and other necessary files for

controller operation

Contains DMS-specific control firmware (embedded software) that monitors internalexternal sensors (internal temp

ambient temp humidity power supplies battery voltage etc) displaypixel status amp errors communication inputs and

controls the sign display and environmentals as directed by external NTCIP compliant control software

Utilization of a powerful Linux based Central Processing Unit

An Integrated terminal connection

Two (2) NTCIP-compliant RS232 communication ports

One (1) NTCIP-compliant Ethernet port with RJ45 connector

Compatible with an external Hayes-compatible modem or other communications equipment

Integrate Hardware watchdog circuit that provides automatic reset of controller and communications devices

Operating temp range of -40deg to 74deg C (-40deg to 165deg F) and meets applicable NEMA TS2 and TS4 Standards

The user interface is provided via laptop computer to perform the following functions that include

Navigating the controllerrsquos menu subsystem

Displaypixel diagnostics

Activation of messages stored in memory (Permanent amp Changeable)

Configuring communications port settings and NTCIP options

lsquoPowerrsquo Switch and Indicator used to switch main power on to the controller

lsquoLocalRemotersquo Selection used to place the controller in ldquolocal mode

Reset functionality used to restart the controller andor sign(s)

debode
Text Box

Skyline Controller - Headless Cut Sheet - Revised 073015 Page 2 of 2

The Skyline Controllerrsquos NTCIP Remote Interface Ethernet port utilizes a 10100 Ethernet RJ45 Jack that supports the

UDP network protocol In addition the Controller also contains an NTCIP Local Interface connection that is operated

via a laptop computer Some additional functionality that this interface provides are

An Integrated terminal connection

Remote firmware updates

Compliance with the various industry standards listed here

NTCIP o 1101 - Simple Transportation Management Framework (STMF)

o 1102 - Octet Encoding Rules (OER) Base Protocol

o 1103 - Transportation Management Protocols

o 1201 - Global Object (GO) Definitions

o 1203 - Object Definitions for Dynamic Message Signs

o 2001 - Class B Profile

o 2104 - Ethernet Subnetwork Profile

o 2201 - Transportation Transport Profile

o 2202 - Internet (TCPIP and UDPIP) Transport Profile

o 2301 - Simple Transportation Management Framework (STMF) Application Profile

Conformance Level 1

NEMA TS2 ndash where applicable

o Section 2 ndash Environmental Requirements

NEMA TS4 ndash where applicable

o Section 2 ndash Environmental Requirements

o Section 4 ndash Controller To Sign Interface

o Section 8 ndash Electronics and Electrical

o Section 9 ndash Performance Monitoring

o Section 10 ndash Power Requirements

UL48 ndash Standard for Electric Signs

UL50 ndash Standard for Enclosures for Electrical Equipment

IPC-CC-830 ndash For Silicon Conformal Coating

IPC-A-610C Class 2 Acceptability of Electronic Assemblies

ANSIIPC-7711 Rework of Electronic Assemblies

ANSIIPC-7721 Rework and Modification of Printed Boards and Electronic Assemblies

TThhee ZZoonneeBBaarrrriieerr SSeerriieess is a uniquelymodular data and signal line protectionsystem for 24V 4-20mA current loopand Industrial Ethernet applications Byproviding an effective barrier betweenuncontrolled transient environments andyour valuable electronic systems theZoneBarrier Series protects you fromcostly system down time and equipmentfailure

TThhee ssoopphhiissttiiccaatteedd hhyybbrriidd cciirrccuuiittrryyemployed by the ZoneBarrier Seriesprotects your equipment withoutimpeding normal operation ZoneBarrierprotection components comprise acombination of high energy GasDischarge Tubes with ultra fast diodesand Silicon Avalanche Diodes Thiscombination of high quality surgeprotection components gives theZoneBarrier Series its characteristic lowlet-through voltage and high 10kA surgecurrent capacity which provides excellentprotection ZoneBarrier devices haveRJ45 terminal strip or pluggableterminal strip connectors

DDeessiiggnneedd ffoorr mmuullttii--lloooopp oorr ssiinnggllee ccoonnttrroolllloooopp aapppplliiccaattiioonnss the ZoneBarrier Seriesoffers a flexible surge protection solutionthat is capable of growing with yourrequirements A ZoneBarrier module canbe used as a stand-alone device or as abuilding block in a surge protectionsolution as simple or as complex as yourrequirements now and in the future

OOnnee ssiimmppllee mmaannuuaall ooppeerraattiioonn clampsmodules securely onto DIN rail an actionthat also automatically provides theessential high-integrity groundconnection Standard lsquoTop-hatrsquo (T-section)DIN rail is generally suitable for mountingZoneBarrier Series modules Where anumber of ZoneBarrier Series modulesare mounted on one rail any that areincorrectly mounted (and therefore notsecurely grounded) are very obviousand can easily be remountedcorrectly The ZoneBarrierSeries also has twomounting feet ateither end of theu n i t

enabling mounting to a flat surface suchas a cabinet wall

ZZoonneeBBaarrrriieerr ddaattaa aanndd ssiiggnnaall ddeevviicceess aarreetteesstteedd ttoo IIEECC 6611000000--44--55 and CCITT K17Industrial Ethernet compatible versionsare also UL Certified Cat5 and UL 497BListed ZoneBarriers come complete witha full 10 year product warranty

AAddddiittiioonnaall pprrootteeccttiioonn should be providedfor other systems which may be inter-connected eg power feeds telephonewiring etc other units are available forthis purpose

Data Protection

Protects sensitive IO ports against induced surgesand transients

ZoneBarrier

FFoorr 2244VV 44--2200mmAA ccuurrrreenntt lloooopp aapppplliiccaattiioonnss

IInndduussttrriiaall EEtthheerrnneett ccoommppaattiibbllee vveerrssiioonnssUULL CCeerrttiiffiieedd CCaatt55

TThhrreeee ssttaaggee pprrootteeccttiioonn iinncclluuddiinngg GGaass DDiisscchhaarrggee TTuubbee aanndd SSiilliiccoonn AAvvaallaanncchhee DDiiooddee tteecchhnnoollooggyy

TTeesstteedd ttoo IIEECC 6611000000--44--55 aanndd CCCCIITTTT KK1177

1100 yyeeaarr pprroodduucctt wwaarrrraannttyy

CCoouunnttrryy SSttaannddaarrddAAuutthhoorriittyy AApppprroovveedd ffoorr PPrroodduucctt

United States amp UL 497B Listed Networks 24540Canada UL Certified TIAEIA 568-A Cat5

SSppeecciiffiiccaattiioonn

903-1

08 R

ev A

06

08

06

All figures typical at 77degF (25degC) unless otherwise stated

MMaaxxiimmuumm llooaadd ccuurrrreenntt05 Amps

MMaaxxiimmuumm ssuurrggee ccuurrrreenntt4-20mA versions 10kA100Base-T versions8kA (1kA per line)

MMaaxxiimmuumm lleeaakkaaggee ccuurrrreenntt5microA at working voltage (4-20mA versions)

MMaaxxiimmuumm iinn lliinnee rreessiissttaanncceelt 5 ohms

BBaannddwwiiddtthh4-20mA versions 05 MHz100Base-T versions155 MHz

AAmmbbiieenntt tteemmppeerraattuurree lliimmiittssndash40degF to +185degF (working)ndash40degC to +85degC (working)

HHuummiiddiittyy95 RH (non-condensing)

CCaassiinnggMolded plastic

WWeeiigghhtt28oz (008Kg)

DDiimmeennssiioonnssSee figure 1

EEMMCC ccoommpplliiaanncceeBS EN 60950 1992BS EN 61000-6-2 1999

IInnssttaallllaattiioonn

All ZoneBarrier modules are installed in-lineand are identified with ldquoProtectedrdquo andldquoUnprotectedrdquo for fail-safe installation

DDIINN rraaiill mmoouunnttiinngg ((ffiigguurree 22))ZoneBarrier modules can be mounted on anystandard T-section DIN rail or on the optional19rdquo DIN rail assembly To attach theZoneBarrier module to the DIN rail simplylocate the DIN rail foot of the module over onedge of the DIN rail and then securely pushthe ZoneBarrier onto the DIN rail Note theDIN rail must be properly grounded

SSttaanndd--aalloonnee iinnssttaallllaattiioonn ((ffiigguurree 33))To install a ZoneBarrier module as a stand-alone protector attach an ground lead to thesupplied ring terminal and secure this withthe self tapping screw provided to the baseof the unit Using screws (or bolts) mount themodule on any flat surface

TToo oorrddeerr ssppeecciiffyy -- Model number as per specification tableabove

MMoouunnttiinngg ooppttiioonnss

2211660055 5rdquo DIN rail for up to 4 ZoneBarriers

2211664499 175rdquo DIN rail for up to 16 ZoneBarriers

2244550000 19rdquo DIN rail (with mounting brackets) for up to 32 ZoneBarriers

Note In accordance with our policy of continuousimprovement we reserve the right to change the productrsquosspecification without notice

FFiigguurree 22 DIN rail installation FFiigguurree 33 Stand alone installation

FFiigguurree 11 Dimensions

AApppprroovvaallss

MMooddeell TTyyppee LLiinneess WWoorrkkiinngg LLiimmiittiinngg MMaaxxiimmuumm CCoonnnneeccttoorrssvvoollttaaggee vvoollttaaggee ccoonnttiinnuuoouuss

ooppeerraattiinnggvvoollttaaggee

((VV)) ((VV)) ((VV))

24536 4-20mA 4 plus shield 24 30 30 Terminal strip24539 4-20mA 2 plus shield 24 30 30 Pluggable terminal strip24542 4-20mA 6 24 30 30 Pluggable terminal strip24547 4-20mA 4 plus 2 shields 24 30 30 Pluggable terminal strip24540 100Base-T 8 5 10 NA RJ4524550 100Base-T 2 x 4 5 10 NA 2 x RJ4524551 100Base-T 8 5 10 NA RJ45 110 Block

Suitable for Cat5 (8 wire) applications 2KV 1250 1kA 820

AAttllaannttiicc SScciieennttiiffiicc CCoorrppoorraattiioonn4300 Fortune Place Suite A W Melbourne FL 32904 USATel +1 800-544-4737 +1 321-725-8000 Fax +1 321-727-0736E-mail salesatlanticscientificcom wwwascsurgecom

AA mmeemmbbeerr ooff tthhee MMTTLL IInnssttrruummeennttss GGrroouupp ppllcc

casstr
Rectangle

wwwantairacom

Antaira Technologies - Toll-Free (877) 229-3665 - Phone (714) 671-9000 - FAX (714) 671-9944 - e-Mail infoantairacom - Website httpwwwantairacom

140

94

127

30

65

58

268

47

16

116

6

16

385

50 52

Lanolinx LNX-500A800A58-Port 10100BaseTX Slim Industrial Switch

wwwantairacom

Toll-Free (877) 229-3665Phone (714) 671-9000FAX (714) 671-9944

e-Mail infoantairacomWebsite httpwwwantairacom

Reverse Polarity Protection Present

Overload Current Protection Present

Mechanical Casing IP30 Metal Case Dimension (W x H x D) 30 x 140 x 95 mm (118 x 551 x 374 in) Installation DIN-RailWall Mountable

Weight Unit Weight 1 lbs Shipping Weight 15 lbs

Operation Temperature Standard -10deg C to 70deg C (14deg F to 158deg F) Wide Operating Temperature -40deg to 80deg C (-40deg to 176deg F)

Operation Humidity 5 to 95 (Non-condensing)

Storage Temperature -40deg C to 85deg C

EMI FCC Class A CE EN6100-4-2EN6100-4-3EN6100-4-4EN6100-4-5EN6100-4-6 EN6100-4-8EN6100-4-11EN6100-4-12EN6100-6-2EN6100-6-4

Safety ULcUL Class I Division 2 CE EN60950-1

Stability Testing Shock IEC60068-2-27 Free Fall IEC60068-2-32 Vibration IEC60068-2-6

Warranty 5-Year Warranty

LNX-500A 5-Port 10100BaseTX Slim Industrial Ethernet SwitchLNX-500A-T 5-Port 10100BaseTX Slim Industrial Ethernet Switch Wide Operating TemperatureLNX-800A 8-Port 10100BaseTX Slim Industrial Ethernet SwitchLNX-800A-T 8-Port 10100BaseTX Slim Industrial Ethernet Switch Wide Operating Temperature

DR-4524 45W 24VDC Industrial DIN Rail Power SupplyDR-75-24 75W 24VDC Industrial DIN Rail Power SupplyDR-120-24 120W 24VDC Industrial DIN Rail Power Supply

Standard IEEE 8023 10BaseT Ethernet IEEE 8023u 100BaseTX Fast Ethernet IEEE 8023x Flow Control and Back-Pressure

Protocol CSMACD

Switch Architecture Store and Forward

Transfer Rate 14880pps for Ethernet Port 148800pps for Fast Ethernet Port

MAC Address 2K MAC Address Table

Memory Buffer LNX-500A 384 Kbits LNX-800A 448 Kbits

LED Unit Power 1 Power 2 Fault Port LinkActivity Full-DuplexCollision

Connector LNX-500A 5 x 10100TX RJ-45 with Auto MDIMDI-X Function LNX-800A 8 x 10100TX RJ-45 with Auto MDIMDI-X Function

Network Cable 10BaseT 2-pair UTPSTP Cat 3 4 5 cable EIATIA-568 100-ohm (100m) 100BaseTX 2-pair UTPSTP Cat 5 cable EIATIA-568 100-ohm (100m)

Back-Plane LNX-500A 10 Gbps LNX-800A 16 Gbps

Packet Throughput Ability LNX-500A 149Mpps 64bytes LNX-800A 238Mpps 64bytes

Power Supply DC 12 ~ 48V Redundant Power with Polarity Reverse Protect Function and Removable Terminal Block

Power Consumption LNX-500A 293 Watts LNX-800A 471 Watts

technical datasheet

wwwmtl-instcom enquirymtl-instcom

are highly reliable dual-redundant varistor networks ensuring your site is never unprotected Fully automatic in operation ZoneDefender PRO reacts immediately clamping voltage surges without causing undue leakage losses under normal operation No operator intervention is required ZoneDefender PRO resets automatically and is maintenance free

Suitable for all AC power applications ZoneDefender PRO devices provide protection for AC power supplies with no restriction to the amount of load current

Thermal fusing is incorporated into each ZoneDefender PRO as an additional safety feature Short circuit protection with 200kA AIC rating is also supplied as standard for added peace of mind

ZoneDefender PRO offers an LED status indication allowing each varistor network to be continually monitored and indicated by LEDs on the front panel of the device In addition remote monitoring is enabled by the unitrsquos remote indication contacts

Installation is simple - the ZoneDefender PRO devices can be easily surface or nipple mounted

The ZoneDefender PRO Series is UL 1449 3rd Edition Listed and boasts an unrivaled 10 year lsquono questions askedrsquo manufacturers product warranty ZoneDefender PRO devices also exceed the requirements of ANSIIEEE C6245 and ANSIIEEE C6241

The ZoneDefender PRO Series is a versatile high performance surge protector designed for use in a wide variety of industrial institutional and commercial applications The ZoneDefender PRO is the most compact powerful feature-rich surge protector on the market today State-of-the-art circuitry protects equipment from high frequency noise as well as from damaging electrical transients and high-energy disturbances In addition the ZoneDefender PRO Series offers cost-effective high capacity protection along with application versatility features which make the Series the ultimate surge protection solution

ZoneDefender PRO units provide protection between Line to Neutral Line to Ground Line to Line and Neutral to Ground Utilizing Metal Oxide Varistor (MOV) technology the ZoneDefender PROrsquos protection circuits

ZoneDefender Pro SeriesThe most compact powerful feature-rich AC surge protector available

bull 80kA100kAamp120kAsurge-currentratingperphase

bull Includeshigh-performanceEMIRFIfiltering

bull LEDstatusindicationviasolidstatediagnosticsplusremoteindicationcontacts

bull Built-inaudiblealarm

bull Thermalandshortcircuitfusing

bull Shortcircuitcurrentrating200kAIC

bull UL14493rdEditionListed

bull 10yearproductwarranty

901-104RevB160811

EUROPE (EMEA) +44 (0)1582 723633 THE AMERICAS +1 800 835 7075 ASIA-PACIFIC +65 6 487 7887

enquirymtl-instcom csinfomtl-instcom salesmtlsingcomsg 901-104 RevB 160811

The given data is only intended as a product description and should not be regarded as a legal warranty of properties or guarantee In the interest of further technical developments we reserve the right to make design changes

SPECIFICATIONMaximum surge current (Imax)

80kA 100kA amp 120kA (820micros)Maximum continuous operating voltage

120240 versions - 140Vac270VacLines protected AC

L-N L-G L-L N-GDuty cycle performance (820micros)

Rated 1 impulse10000A gt6500 Impulses100A infinite

Long duration current pulse (101000micros) capability

3600A (tested)Frequency range

47Hz to 63HzAmbient temperature limits

ndash40degF to +185degF workingndash40degC to +85degC working

Humidity95 RH (non-condensing)

Audible Alarm90dB

EMIRFI Attenuation-75dB maximum 100kHz to 100MHz

Weight55 lbs (25 kg ) - Split Phase35 lbs (16 kg) - Single phase

DimensionsSee Figure 1 and Figure 2

SCCR RatingSuitable for use on a circuit capable of delivering not more than 200000 rms symmetrical Amperes 480V max

EMC complianceBS EN 60950 1992BS EN 61000-6-2 1999

Ratings in compliance with IEC 61643-1Imax = 80kA 100kA amp 120kAIimp = 5kA (10350)All current results are per phase

EnclosureNEMA 1 2 33R4 4X 12 and 13 (IP66)

Terminals10 AWG (5mm2)

MountingSurface mount by 021rdquo (5mm) diameter holes

Remote contactsForm C (NC NO C) 60W DC 120VA AC 3A max

Indication

Green LED onRed LED off Power protection in all

modes all phases

Green LED offRed LED on

Protection fault (remote indication alarm via contacts amp audible alarm)

Green LED onRed LED on Neutralground fault (voltage

potential)

DIMENSIONSFigure 1 Split phase dimensions

Figure 2 Single phase dimensions

Model Workingvoltage

UL1449 VPR3rd Edition

Limiting voltageUp

Ringwave200A Phase types

3kA 10kA (In) 80kA versions (V) (V) (V) (V) (kV) (V)ZD16700 120 600 580 800 08 60 Single phase 2-wireZD16701 120240 600 580 800 08 60 Split phase 3-wireZD16709 240 1200 890 1200 12 75 Single phase 2-wire TTZD16900 120TT 6001200 580890 8001300 0813 6075 Single phase 2-wire TTZD16901 120240TT 6001200 580890 8001300 0813 6075 Split phase 3-wire TT100kA versionsZD16730 120 600 580 800 08 60 Single phase 2-wireZD16731 120240 600 580 800 08 60 Split phase 3-wireZD16739 240 1200 890 1200 12 75 Single phase 2-wire TTZD16930 120TT 6001200 580890 8001300 0813 6075 Single phase 2-wire TTZD16931 120240TT 6001200 580890 8001300 0813 6075 Split phase 3-wire TT120kA versionsZD16740 120 600 580 800 08 60 Single phase 2-wireZD16741 120240 600 580 800 08 60 Split phase 3-wireZD16749 240 1200 890 1200 12 75 Single phase 2-wire TTZD16940 120TT 6001200 580890 8001300 0813 6075 Single phase 2-wire TTZD16941 120240TT 6001200 580890 8001300 0813 6075 Split phase 3-wire TT

TO ORDER SPECIFY

APPROVALSCountry StandardAuthority Approved for Product

United StatesCanada

UL 1449 3rd Edition Listed AC power product ZD16700 ZD16701 ZD16709 ZD16900 ZD16901 ZD16730 ZD16731 ZD16739 ZD16930 ZD16931 ZD16740 ZD16741 ZD16749 ZD16940 ZD16941

randybobo
Rectangle

Notes1 Safety approvals cover frequency 47-63 Hz2 At low temperature and low line voltage start uptime will increase

AC-DC

Specification

100 Watts

bull -40 ordmC to +75 ordmC Operation

bull 100 W - Baseplate Cooled

bull High Efficiency Resonant Topology

bull Remote Sense

bull 5V Standby Output

bull Remote OnOff amp Power OK Signal

bull 3 Year Warranty

ECC100 Series

InputInput Voltage bull 85-264 VAC (120-370 VDC) derate output

power lt90 VAC by 10Input Frequency bull 47-400 Hz (See note 1)Input Current bull 14 A typical at 115 VAC full load

08 A typical at 230 VAC full loadInrush Current bull 40 A max at 230 VAC 25 ordmC cold startPower Factor bull EN61000-3-2 class AEarth Leakage Current bull 300 microA at 264 VAC60 Hz max

0511 mA 115230 VAC at 400 Hz typInput Protection bull Internal T50 A250 V fuse in line

and neutral

OutputOutput Voltage bull 12-48 VDC (see tables)Output Voltage Trim bull plusmn5Initial Set Accuracy bull plusmn1 V1 plusmn3 V2Minimum Load bull No minimum load requiredStart Up Delay bull Typically 1 s (see note 2)Start Up Rise Time bull 50 ms typicalHold Up Time bull 16 ms min at 115 VACDrift bull plusmn02 after 20 min warm upLine Regulation bull plusmn05 maxLoad Regulation bull plusmn1 V1 plusmn5 V2 maxOverUndershoot bull 5 typicalTransient Response bull 4 max deviation recovery to within

1 in 500 micros for a 50-75-50 loadchange

Ripple amp Noise bull 1 pk-pk V1 V2 2 20 MHz bandwidthOvervoltage Protection bull 115-140 Vnom recycle input to resetOverload Protection bull 110-150 V1 onlyShort Circuit Protection bull Continuous trip and restart (Hiccup mode)Temperature bull 005˚CCoefficientRemote Sense bull Compensates for 05 V total voltage dropRemote OnOff bull Uncommitted isolated optocoupler diode

powered diode inhibits V1

xppowercom

GeneralEfficiency bull 88 typicalIsolation bull 4000 VAC Input to Output

1500 VAC Input to Ground500 VDC Output to Ground

Switching Frequency bull 65 kHz typicalSignals bull Power OK - open collector

Remote OnOff 5 V StandbyMTBF bull 220 kHrs to MIL-HDBK-217F at 25 ordmC GB

EnvironmentalOperating Temperature bull -40 ˚C to +75 ˚C ambient Baseplate must

be maintained le+85 ordmC see longformdatasheet for further details

Cooling bull Baseplate conduction coolingOperating Humidity bull 95 RH non-condensingStorage Temperature bull -40 ˚C to +85 ˚COperating Altitude bull 3000 mShock bull 30 g pk half sine 6 axesVibration bull 2 g rms 5 Hz to 500 kHz 3 axes

EMC amp SafetyLow Voltage PSU EMC bull EN61204-3 high severity level as belowEmissions bull EN55022 level B conducted

EN55022 level A radiatedHarmonic Currents bull EN61000-3-2 class AVoltage Flicker bull EN61000-3-3Radiated Immunity bull EN61000-4-3 level 3 Perf Criteria AEFTBurst bull EN61000-4-4 level 3 Perf Criteria ASurge bull EN61000-4-5 installation class 3

Perf Criteria A installation class 4Perf Criteria A with optional filter board

Conducted Immunity bull EN61000-4-6 level 3 Perf Criteria ADips amp Interruptions bull EN61000-4-11 30 10 ms 60 100 ms

100 5000 ms Perf Criteria A B BSafety Approvals bull IEC60950-1 CB report CSA 222 No

60950-1 UL60950-1 TUV EN60950-1Equipment Protection bull Class IClass

06-May-09

AC-DC

025 FastonGround tab

2 x 020(508)

230 (5842)

2 x 460 (11684)

500 (1270)

155(394)

2 x 023(58)

J11

2

3 x 020(508)

040(102)

2 x 370(9398)

5 x M3 clearance holes

410(1041)

330(838)

Voltage Adj

Mounting surfacemarked with ldquoArdquo

J2

J3

1

12

10 9

8

ECC100Models and Ratings

Input Connector J1Molex PN 09-65-2038

1 Line2 Neutral

Mechanical Details

Notes1 All dimensions in inches (mm)2 Tolerance xx = plusmn002 (050) xxx = plusmn001 (025)

3 Weight 12 lbs (550g)

J1 mates with Molex housingPN 09-50-1031

Output Connector J2Molex PN 09-65-2088

Pin Single Output1 +V12 +V13 +V14 +V15 RTN6 RTN7 RTN8 RTN

J2 mates with Molex housing PN09-50-1081 and both with Molexseries 5194 crimp terminals

Signal Connector J3Molex PN B10B-PHDSS

1 +5 V Standby2 Logic GND3 Logic GND4 Power OK5 Inhibit Hi6 Inhibit Lo7 +Sense8 -Sense9 +Vout10 -Vout

J3 mates with JST housing PNPHDR-10VS and withJST SPHD-001T-P05 crimp terminals

Output Power Output Voltage V1 MaxOutput Current V1 Standby Supply V2 Model Number

100 W 120 VDC 81 A 50 V05 A ECC100US12

100 W 150 VDC 65 A 50 V05 A ECC100US15

100 W 240 VDC 41 A 50 V05 A ECC100US24

100 W 280 VDC 35 A 50 V05 A ECC100US28

100 W 480 VDC 20 A 50 V05 A ECC100US48

debode
Highlight

1

HLMP-EGxx HLMP-EHxx HLMP-ELxxNew T-1frac34 (5mm) Extra High Brightness AlInGaP LED Lamps

Data Sheet

Features

Viewing angle 15deg 23deg 30deg

High luminous output

Colors 590nm Amber 615nm Red Orange 626nm Red

Package options

With or without lead standoff

Superior resistance to moisture

Untinted for 15deg 23deg and 30deg lamps

Applications

Traffic management- Traffic signals- Pedestrian signals- Work zone warning lights- Variable message signs

Solar Power signs

Commercial outdoor advertising- Signs- Marquees

Description

These Precision Optical Performance AlInGaP LEDs provide superior light output for excellent readability in sunlight and are extremely reliable AlInGaP LED tech-nology provides extremely stable light output over long periods of time Precision Optical Performance lamps utilize the aluminum indium gallium phosphide (AlInGaP) technology

These LED lamps are untinted T-1frac34 packages incorpo-rating second generation optics producing well defined spatial radiation patterns at specific viewing cone angles

These lamps are made with an advanced optical grade epoxy offering superior high temperature and high moisture resistance performance in outdoor signal and sign application The maximum LED junction tempera-ture limit of +130degC enables high temperature operation in bright sunlight conditions The epoxy contains both uv-a and uv-b inhibitors to reduce the effects of long term exposure to direct sunlight

Benefits

Superior performance for outdoor environments

Suitable for auto-insertion onto PC board

2

Package Dimension

A Non-standoff B Standoff

Viewing Angle d

15deg 1239plusmn025(0476plusmn0010)

23deg amp 30deg 1196plusmn025(0459plusmn0010)

Notes1 All dimensions are in millimeters (inches) 2 Leads are mild steel with tin plating3 The epoxy meniscus is 121mm max4 For Identification of polarity after the

leads are trimmed off please refer to the illustration below

CATHODE ANODE

114 plusmn 020(0045 plusmn 0008)

580 plusmn 020(0228 plusmn 0008)

3160(1244) MIN

070 (0028)MAX

100(0039)

MIN

871 plusmn 020(0343 plusmn 0008)

254 plusmn 038(0100 plusmn 0015)

050 plusmn 010(0020 plusmn 0004) SQ TYP

CATHODELEAD

235 (0093)MAX

CATHODEFLAT

114 plusmn 020(0045 plusmn 0008)

580 plusmn 020(0228 plusmn 0008)

3160(1244) MIN

070 (0028)MAX

100(0039)

MIN

871 plusmn 020(0343 plusmn 0008)

254 plusmn 038(0100 plusmn 0015)

050 plusmn 010(0020 plusmn 0004) SQ TYP

CATHODELEAD

CATHODEFLAT

d

150 plusmn 015(0059 plusmn 0006)

500 plusmn 020(0197 plusmn 0008)

500 plusmn 020(0197 plusmn 0008)

3

Part Numbering System

Note Please refer to AB 5337 for complete information on part numbering system

Device Selection Guide

Typical viewingAngle 2θ12 (Deg) [4]

Color and DominantWavelength (nm) Typ [3]

Lamps without Standoff on leads(Package drawing A)

Lamps with Standoff on leads (Package drawing B)

Luminous Intensity Iv (mcd) [125] at 20 mA

Min Max

15deg Amber 590 HLMP-EL1A-Z1KDD HLMP-EL1B-Z1KDD 12000 21000

HLMP-EL1A-Z1LDD HLMP-EL1B-Z1LDD 12000 21000

Red 626 HLMP-EG1A-Z10DD HLMP-EG1B-Z10DD 12000 21000

Red Orange 615 HLMP-EH1A-Z10DD HLMP-EH1B-Z10DD 12000 21000

23deg Amber 590 HLMP-EL2A-XYKDD HLMP-EL2B-XYKDD 7200 12000

HLMP-EL2A-XYLDD HLMP-EL2B-XYLDD 7200 12000

Red 626 HLMP-EG2A-XY0DD HLMP-EG2B-XY0DD 7200 12000

Red Orange 615 HLMP-EH2A-XY0DD HLMP-EH2B-XY0DD 7200 12000

30deg Amber 590 HLMP-EL3A-VWKDD HLMP-EL3B-VWKDD 4200 7200

HLMP-EL3A-VWLDD HLMP-EL3B-VWLDD 4200 7200

HLMP-EL3A-WXKDD HLMP-EL3B-WXKDD 5500 9300

HLMP-EL3A-WXLDD HLMP-EL3B-WXLDD 5500 9300

Red 626 HLMP-EG3A-VW0DD HLMP-EG3B-VW0DD 4200 7200

HLMP-EG3A-WX0DD HLMP-EG3B-WX0DD 5500 9300

Red Orange 615 HLMP-EH3A-WX0DD HLMP-EH3B-WX0DD 5500 9300Notes1 The luminous intensity is measured on the mechanical axis of the lamp package and it is tested with pulsing condition2 The optical axis is closely aligned with the package mechanical axis3 Dominant wavelength λd is derived from the CIE Chromaticity Diagram and represents the color of the lamp4 θfrac12 is the off-axis angle where the luminous intensity is half the on-axis intensity 5 Tolerance for each bin limit is plusmn 15

HLMP ndash E x xx - x x x xx

Mechanical OptionsDD Ammo Pack

Color Bin Selections0 Full color distributionK Color Bin 2 amp 4L Color Bin 4 amp 6

Maximum Intensity BinRefer to Device Selection Guide

Minimum Intensity Bin

Viewing Angle and Lead Standoffs1A 15deg without lead standoff1B 15deg with lead standoff2A 23deg without lead standoff2B 23deg with lead standoff3A 30deg without lead standoff3B 30deg with lead standoff

ColorG Red 626nmL Amber 590nmH Red Orange 615nm

Refer to Device Selection Guide

4

Electrical Optical Characteristics

TJ = 25degC

Parameter Symbol Min Typ Max Units Test Conditions

Forward Voltage Amber Red Red Orange VF 18 21 24 V

IF = 20 mA

Reverse Voltage VR 5 V IR = 100 μA

Dominant Wavelength [1]

Amber Red Red Orange

d584561806120

590062606150

594563006190

nm IF = 20 mA

Peak Wavelength Amber Red Red Orange

PEAK594634621

nm Peak of Wavelength of Spectral Distribution at IF = 20 mA

Spectral Halfwidth Amber Red Red Orange

∆12131414

nm

Thermal resistance RJ-PIN 240 degCW LED junction to anode lead

Luminous Efficacy [2]

Amber Red Red Orange

ηv500200265

lmW Emitted Luminous FluxEmitted Radiant Flux

Luminous Flux Amber Red Red Orange

Φv210023002300

mlm IF = 20 mA

Luminous Efficiency [3]

Amber Red Red Orange

ηe505555

lmW Emitted Luminous FluxElectrical Power

Thermal coefficient of d Amber Red Red Orange

008005007

nmdegC IF = 20 mA +25degC le TJ le +100degC

Notes1 The dominant wavelength λd is derived from the CIE Chromaticity Diagram referenced to Illuminant E Tolerance for each color of dominant

wavelength is +- 05nm2 The radiant intensity Ie in watts per steradian maybe found from the equation Ie = Iv ηV where Iv is the luminous intensity in candela and ηV is

the luminous efficacy in lumens watt3 ηe = Φv IF x VF where Φv is the emitted luminous flux IF is electrical forward current and VF is the forward voltage

Absolute Maximum Ratings TJ = 25degC

Parameter Red Amber Red Orange Unit

DC Forward Current [2] 50 mA

Peak Forward Current 100 [1] mA

Average forward current 30 mA

Power Dissipation 120 mW

Reverse Voltage 5 V

Operating Temperature Range -40 to +100 degC

Storage Temperature Range -40 to +100 degC

Notes1 Duty Factor 30 frequency 1KHz2 Derate linearly as shown in Figure 4

5

Figure 1 Relative Intensity vs Peak Wavelength Figure 2 Forward Current vs Forward Voltage

Figure 3 Relative Luminous Intensity vs Forward Current Figure 4 Maximum Forward Current vs Ambient Temperature

Figure 5Radiation Pattern for 15deg Viewing Angle Lamp Figure 6 Radiation Pattern for 23deg Viewing Angle Lamp

0

20

40

60

80

100

0 1 2 3

FORWARD VOLTAGE-V

FORW

ARD

CURREN

T-mA

0005

1015

2025

3035

4045

50

0 20 40 60 80 100DC FORWARD CURRENT - mA

RELA

TIVE

LUM

INOU

S INTEN

SITY

(NORMAL

IZED

AT 2

0 mA)

0

10

20

30

40

50

60

0 20 40 60 80 100

TA - AMBIENT TEMPERATURE - -C

I FMAX

- MAX

IMUM

FORW

ARD

CURREN

T - mA

00

02

04

06

08

10

-90 -60 -30 0 30 60 90

ANGULAR DISPLACEMENT-DEGREE

NORM

ALIZED

INTE

NSIT

Y

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPLACEMENT-DEGREE

NORM

ALIZED

INTE

NSIT

Y

00

02

04

06

08

10

500 550 600 650WAVELENGTH - nm

RELA

TIVE

INTE

NSIT

Y RedAmber

Red Orange

6

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPLACEMENT-DEGREE

NORM

ALIZED

INTE

NSIT

Y

Figure 7 Radiation Pattern for 30deg Viewing Angle Lamp

Relative Forward Voltage vs Junction Temperature

Relative Light Output vs Junction Temperature

01

10

100

-40 -20 0 20 40 60 80 100 120 140TJ - JUNCTION TEMPERATURE - degC

RELA

TIVE

LIGH

T OUTPU

T (N

ORMAL

IZED

AT T

J=25degC

)

-030

-025

-020

-015

-010

-005

000

005

010

015

020

-40 -20 0 20 40 60 80 100 120 140

TJ - JUNCTION TEMPERATURE - degC

FORW

ARD VOLTAGE S

HIFT

- V

Red Orange

Red

Amber

Red Orange

Red

Amber

7

Intensity Bin Limit Table (131 Iv bin ratio)

Bin

Intensity (mcd) at 20mA

Min Max

V 4200 5500

W 5500 7200

X 7200 9300

Y 9300 12000

Z 12000 16000

1 16000 21000

Tolerance for each bin limit is plusmn 15

VF Bin Table (V at 20mA)

Bin ID Min Max

VD 18 20

VA 20 22

VB 22 24

Tolerance for each bin limit is plusmn 005V

Avago Color Bin on CIE 1931 Chromaticity Diagram

0280

0300

0320

0340

0360

0380

0400

0420

0440

0460

0500 0550 0600 0650 0700 0750 0800X

Y

2

4

6

Amber

Red

Red Orange

Red Color Range

MinDom

Max Dom X min Y Min X max Y max

618 630 06872 03126 06890 02943

06690 03149 07080 02920

Tolerance for each bin limit is plusmn 05nm

Amber Color Range

BinMin Dom

Max Dom Xmin Ymin Xmax Ymax

2 587 5895 05570 04420 05670 04250

05530 04400 05720 04270

4 5895 592 05720 04270 05820 04110

05670 04250 05870 04130

6 592 5945 05870 04130 05950 03980

05820 04110 06000 03990

Tolerance for each bin limit is plusmn 05nm

Red Orange Color Range

MinDom

Max Dom Xmin Ymin Xmax Ymax

612 619 06712 06887 06716 06549

03280 03109 03116 03282

Tolerance for each bin limit plusmn 05nm

NoteAll bin categories are established for classification of products Products may not be available in all bin categories Please contact Avago representative for further information

8

Precautions

Lead Forming The leads of an LED lamp may be preformed or cut to

length prior to insertion and soldering on PC board

For better control it is recommended to use proper tool to precisely form and cut the leads to applicable length rather than doing it manually

If manual lead cutting is necessary cut the leads after the soldering process The solder connection forms a mechanical ground which prevents mechanical stress due to lead cutting from traveling into LED package This is highly recommended for hand solder operation as the excess lead length also acts as small heat sink

Soldering and Handling Care must be taken during PCB assembly and

soldering process to prevent damage to the LED component

LED component may be effectively hand soldered to PCB However it is only recommended under unavoidable circumstances such as rework The closest manual soldering distance of the soldering heat source (soldering ironrsquos tip) to the body is 159mm Soldering the LED using soldering iron tip closer than 159mm might damage the LED

159mm

ESD precaution must be properly applied on the soldering station and personnel to prevent ESD damage to the LED component that is ESD sensitive Do refer to Avago application note AN 1142 for details The soldering iron used should have grounded tip to ensure electrostatic charge is properly grounded

Recommended soldering condition

Wave Soldering [1 2]

Manual Solder Dipping

Pre-heat temperature 105 degC Max -

Preheat time 60 sec Max -

Peak temperature 260 degC Max 260 degC Max

Dwell time 5 sec Max 5 sec Max

Note 1) Above conditions refers to measurement with thermocouple

mounted at the bottom of PCB2) It is recommended to use only bottom preheaters in order to reduce

thermal stress experienced by LED

Wave soldering parameters must be set and maintained according to the recommended temperature and dwell time Customer is advised to perform daily check on the soldering profile to ensure that it is always conforming to recommended soldering conditions

Anode

Note 1 PCB with different size and design (component density) will have

different heat mass (heat capacity) This might cause a change in temperature experienced by the board if same wave soldering setting is used So it is recommended to re-calibrate the soldering profile again before loading a new type of PCB

2 Avago Technologiesrsquo high brightness LED are using high efficiency LED die with single wire bond as shown below Customer is advised to take extra precaution during wave soldering to ensure that the maximum wave temperature does not exceed 260degC and the solder contact time does not exceeding 5sec Over-stressing the LED during soldering process might cause premature failure to the LED due to delamination

Avago Technologies LED Configuration

Note Electrical connection between bottom surface of LED die and the lead frame is achieved through conductive paste

Any alignment fixture that is being applied during wave soldering should be loosely fitted and should not apply weight or force on LED Non metal material is recommended as it will absorb less heat during wave soldering process

Note In order to further assist customer in designing jig accurately that fit Avago Technologiesrsquo product 3D model of the product is available upon request

At elevated temperature LED is more susceptible to mechanical stress Therefore PCB must allowed to cool down to room temperature prior to handling which includes removal of alignment fixture or pallet

If PCB board contains both through hole (TH) LED and other surface mount components it is recommended that surface mount components be soldered on the top side of the PCB If surface mount need to be on the bottom side these components should be soldered using reflow soldering prior to insertion the TH LED

Recommended PC board plated through holes (PTH) size for LED component leads

LED component lead size Diagonal

Plated through hole diameter

045 x 045 mm(0018x 0018 inch)

0636 mm(0025 inch)

098 to 108 mm(0039 to 0043 inch)

050 x 050 mm(0020x 0020 inch)

0707 mm(0028 inch)

105 to 115 mm(0041 to 0045 inch)

Over-sizing the PTH can lead to twisted LED after clinching On the other hand under sizing the PTH can cause difficulty inserting the TH LED

9

Refer to application note AN5334 for more information about soldering and handling of high brightness TH LED lamps

Example of Wave Soldering Temperature Profile for TH LED

Ammo Packs Drawing

Note The ammo-packs drawing is applicable for packaging option ndashDD amp -ZZ and regardless standoff or non-standoff

Recommended solder Sn63 (Leaded solder alloy)SAC305 (Lead free solder alloy)

Flux Rosin flux

Solder bath temperature 255degC plusmn 5degC (maximum peak temperature = 260degC)

Dwell time 30 sec - 50 sec(maximum = 5sec)

Note Allow for board to be sufficientlycooled to room temperature beforeexerting mechanical force

60sec Max

TIME (sec)

260 degC Max

105 degC Max

TEMPERA

TURE

(degC)

10

Packaging Box for Ammo Packs

Note The dimension for ammo pack is applicable for the device with standoff and without standoff

Packaging Label(i) Avago Mother Label (Available on packaging box of ammo pack and shipping box)

13

13

13

$$$

amp

13()

+amp13amp(amp+---(+)012-

DISCLAIMER AVAGOrsquoS PRODUCTS AND SOFTWARE ARE NOT SPECIFICALLY DESIGNED MANUFACTURED OR AUTHORIZED FOR SALE AS PARTS COMPONENTS OR ASSEMBLIES FOR THE PLANNING CONSTRUCTION MAINTENANCE OR DIRECT OPERATION OF A NUCLEAR FACILITY OR FOR USE IN MEDICAL DEVICES OR APPLICATIONS CUSTOMER IS SOLELY RESPONSIBLE AND WAIVES ALL RIGHTS TO MAKE CLAIMS AGAINST AVAGO OR ITS SUPPLIERS FOR ALL LOSS DAMAGE EXPENSE OR LIABILITY IN CONNECTION WITH SUCH USE

amp(313

313

amp

4

413

+)

$5amp136$

amp

13()

amp

(+)012-

(ii) Avago Baby Label (Only available on bulk packaging)

Acronyms and Definition

BIN

(i) Color bin only or VF bin only

(Applicable for part number with color bins but without VF bin OR part number with VF bins and no color bin)

OR

(ii) Color bin incorporated with VF Bin

(Applicable for part number that have both color bin and VF bin)

Example

(i) Color bin only or VF bin only

BIN 2 (represent color bin 2 only)

BIN VB (represent VF bin ldquoVBrdquo only)

(ii) Color bin incorporate with VF Bin

BIN 2VB

VB VF bin ldquoVBrdquo

2 Color bin 2 only

For product information and a complete list of distributors please go to our web site wwwavagotechcom

Avago Avago Technologies and the A logo are trademarks of Avago Technologies in the United States and other countriesData subject to change Copyright copy 2005-2010 Avago Technologies All rights reserved AV02-1687EN - February 23 2010

HLMP-Cx1A1B2A2B3A3BNew 5mm Blue and Green LED Lamps

Data Sheet

CAUTION INGaN devices are Class 1C HBM ESD sensitive per JEDEC Standard Please observe appropriate precautions during handling and processing Refer to Application Note AN ndash 1142 for additional details

Description

These high intensity blue and green T-1frac34 package LEDs are untinted and non-diffused Based on the most efficient and cost effective InGaN material technology and incor-porating second generation optics they produce well defined spatial radiation patterns at specific viewing cone angles

Advanced optical grade epoxy construction offers superior high temperature and moisture resistance per-formance in outdoor signal and sign applications

Features

Well defined spatial radiation pattern

High luminous output

Untinted Non-diffused

Available in Colorndash Blue 470nmndash Green 525nm

Viewing Angle 15deg 23deg and 30deg

Standoff or non-standoff

Superior resistance to moisture

Applications

Commercial outdoor advertising

Traffic Sign

Variable Message Sign

2

Package Dimensions

Drawing A (Non-standoff)

Drawing B (Standoff)

cathodeflat

Cathode

d

100 plusmn 0200039 plusmn 0008

130 plusmn 0150051 plusmn 0006870 plusmn 020

0343 plusmn 0008

500 plusmn 0200197 plusmn 0008

580 plusmn 0200228 plusmn 0008

254 plusmn 0380100 plusmn 0015

070 max0028

3160min1244

sq typ050 plusmn 0100020 plusmn 0004

100 min0039

Viewing Angle d

HLMP-Cx1B 1296plusmn025(0510plusmn0010)

HLMP-Cx2B 1232 plusmn025(0485plusmn0010)

HLMP-Cx3B 1200plusmn025(0472plusmn0010)

Notes1 All dimensions are in millimeters (inches) 2 Leads are mild steel with tin plating3 The epoxy meniscus is 150mm max

100 plusmn 0200039 plusmn 0008

070 max0028

870 plusmn 0200343 plusmn 0008

500 plusmn 0200197 plusmn 0008

3160min1244

Cathode 100 min0039

sq typ050 plusmn 0100020 plusmn 0004

254 plusmn 0380100 plusmn 0015

cathodeflat

580 plusmn 0200228 plusmn 0008

3

Device Selection Guide

Part Number ColorTypical Viewing angle 2frac12 (deg) [4]

Luminous Intensity Iv (mcd) at 20 mA [125]

Standoff Non Standoff

Package drawingMin Max

HLMP-CB1A-XY0DD Blue 15deg 7200 12000 Non Standoff A

HLMP-CB1A-XYBDD

HLMP-CB1A-XYCDD

HLMP-CB1B-XY0DD Standoff B

HLMP-CB1B-XYBDD

HLMP-CB1B-XYCDD

HLMP-CB2A-VW0DD 23deg 4200 7200 Non Standoff A

HLMP-CB2A-VWBDD

HLMP-CB2A-VWCDD

HLMP-CB2B-VW0DD Standoff B

HLMP-CB2B-VWBDD

HLMP-CB2B-VWCDD

HLMP-CB3A-UV0DD 30deg 3200 5500 Non Standoff A

HLMP-CB3A-UVBDD

HLMP-CB3A-UVCDD

HLMP-CB3B-UV0DD Standoff B

HLMP-CB3B-UVBDD

HLMP-CB3B-UVCDD

HLMP-CM1A-450DD Green 15deg 35000 59000 Non Standoff A

HLMP-CM1A-45BDD

HLMP-CM1A-45CDD

HLMP-CM1B-450DD Standoff B

HLMP-CM1B-45BDD

HLMP-CM1B-45CDD

HLMP-CM2A-120DD 23deg 16000 27000 Non Standoff A

HLMP-CM2A-12BDD

HLMP-CM2A-12CDD

HLMP-CM2B-120DD Standoff B

HLMP-CM2B-12BDD

HLMP-CM2B-12CDD

HLMP-CM3A-Z10DD 30deg 12000 21000 Non Standoff A

HLMP-CM3A-Z1BDD

HLMP-CM3A-Z1CDD

HLMP-CM3B-Z10DD Standoff B

HLMP-CM3B-Z1BDD

HLMP-CM3B-Z1CDD

Notes1 The luminous intensity is measured on the mechanical axis of the lamp package and it is tested with pulsing condition2 The optical axis is closely aligned with the package mechanical axis3 Dominant wavelength d is derived from the CIE Chromaticity Diagram and represents the color of the lamp4 frac12 is the off-axis angle where the luminous intensity is half the on-axis intensity 5 Tolerance for each bin limit is plusmn 15

4

Part Numbering System

Note please refer to AB 5337 for complete information on part numbering system

Packaging OptionDD Ammo Pack

Color Bin Selection0 Full DistributionB Color Bin 2 amp 3C Color Bin 3 amp 4

Maximum Intensity Bin 0 No maximum intensity limit (refer to selection guide)

Minimum Intensity Bin Refer to Device Selection Guide

Viewing Angle and Lead Standoffs1A 15deg without lead standoff1B 15deg with lead standoff2A 23deg without lead standoff2B 23deg with lead standoff3A 30deg without lead standoff3B 30deg with lead standoff

ColorB Blue 470M Green 525

HLMP C x xx x x x xx

Absolute Maximum Ratings TJ = 25degC

Parameter Blue Green Unit

DC Forward Current [1] 30 mA

Peak Forward Current 100 [2] mA

Power Dissipation 116 mW

Reverse Voltage 5 V

LED Junction Temperature 110 degC

Operating Temperature Range -40 to + 85 degC

Storage Temperature Range -40 to + 100 degC

Notes1 Derate linearly as shown in figure 42 Duty Factor 10 frequency 1KHz

5

Electrical Optical Characteristics TJ = 25degC

Parameter Symbol Min Typ Max Units Test Conditions

Forward VoltageGreen Blue

VF28 32 38

V IF = 20 mA

Reverse Voltage VR 5 V IR = 10 A

Dominant Wavelength[1]

GreenBlue

d51904600

52504700

53904800

nm IF = 20 mA

Peak WavelengthGreenBlue

PEAK516464

nm Peak of Wavelength of Spectral Distribution at IF = 20 mA

Spectral Half WidthGreenBlue

123023

nm IF = 20mA

Thermal Resistance RJ-PIN 240 degCW LED Junction-to-Pin

Luminous Efficacy [2]

GreenBlue

V51878

lmW Emitted Luminous Flux Emitted Radiant Flux

Thermal coefficient of dGreenBlue

00280024

nmdegC IF = 20 mA +25degC le TJ le +100degC

Notes1 The dominant wavelength is derived from the chromaticity Diagram and represents the color of the lamp2 The radiant intensity Ie in watts per steradian may be found from the equation Ie = IVV where IV is the luminous intensity in candelas and V is

the luminous efficacy in lumenswatt

6

Figure 1 Relative Intensity vs Wavelength Figure 2 Forward Current vs Forward Voltage

Figure 3 Relative Intensity vs Forward Current Figure 4 Maximum Forward Current vs Ambient Temperature

Figure 5 Relative Dominant Wavelength Shift vs Forward Current Figure 6 Radiation Pattern for 15deg

0001

0203

04

050607

08

0910

380 430 480 530 580 630WAVELENGTH - nm

RELA

TIVE

INTENS

ITY

GREENBLUE

0

20

40

60

80

100

0 1 2 3 4 5FORWARD VOLTAGE-V

FORW

ARD CU

RREN

T-m

A

00

05

10

15

20

25

30

35

0 20 40 60 80 100 120DC FORWARD CURRENT-mA

RELA

TIVE

LUM

INOUS INT

ENSI

TY(NOR

MAL

IZED

AT 20m

A)

GREEN

BLUE

-10

-5

0

5

10

0 20 40 60 80 100FORWARD CURRENT-mA

RELA

TIVE

DOM

INAN

T W

AVEL

ENGT

H SH

IFT -

nm GREEN

BLUE

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT -DEGREE

NORM

ALIZ

ED IN

TENS

ITY

0

5

10

15

20

25

30

35

0 20 40 60 80 100TA - AMBIENT TEMPERATURE - degC

I Fmax

- M

AXIM

UM FO

RWARD

CURR

ENT -

mA

7

Figure 7 Radiation Pattern for 23deg Figure 8 Radiation Pattern for 30deg

Figure 9 Relative Light Output vs Junction Temperature Figure 10 Relative Forward Voltage vs Junction Temperature

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT - DEGREE

NORM

ALIZ

ED IN

TENS

ITY

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT - DEGREE

NORM

ALIZ

ED IN

TENS

ITY

01

1

10

-40 -20 0 20 40 60 80 100 120TJ - JUNCTION TEMPERATURE TJ - JUNCTION TEMPERATURE

NORM

ALZI

ED IN

TENS

ITY (

PHOTO)

-03

-02

-01

0

01

02

03

-40 -20 0 20 40 60 80 100 120

FORW

ARD

VOLT

AGE S

HIFT

-VGreenBlue

GreenBlue

Intensity Bin Limit Table (131 Iv bin ratio)

BinIntensity (mcd) at 20mAMin Max

U 3200 4200

V 4200 5500

W 5500 7200

X 7200 9300

Y 9300 12000

Z 12000 16000

1 16000 21000

2 21000 27000

3 27000 35000

4 35000 45000

5 45000 59000

Tolerance for each bin limit is plusmn 15

Green Color Bin Table

Bin Min Dom Max Dom1 5190 5230

2 5230 5270

3 5270 5310

4 5310 5350

5 5350 5390

Tolerance for each bin limit is plusmn 05nm

Blue Color Bin Table

Bin Min Dom Max Dom1 4600 4640

2 4640 4680

3 4680 4720

4 4720 4760

5 4760 4800

Tolerance for each bin limit is plusmn 05nmNote 1 All bin categories are established for classification of products Products may not be available in all bin categories Please contact your Avago

representative for further information

8

Precautions

Lead Forming

The leads of an LED lamp may be preformed or cut to length prior to insertion and soldering on PC board

For better control it is recommended to use proper tool to precisely form and cut the leads to applicable length rather than doing it manually

If manual lead cutting is necessary cut the leads after the soldering process The solder connection forms a mechanical ground which prevents mechanical stress due to lead cutting from traveling into LED package This is highly recommended for hand solder operation as the excess lead length also acts as small heat sink

Soldering and Handling

Care must be taken during PCB assembly and soldering process to prevent damage to the LED component

LED component may be effectively hand soldered to PCB However it is only recommended under unavoidable circumstances such as rework The closest manual soldering distance of the soldering heat source (soldering ironrsquos tip) to the body is 159mm Soldering the LED using soldering iron tip closer than 159mm might damage the LED

ESD precaution must be properly applied on the 159mm

soldering station and personnel to prevent ESD damage to the LED component that is ESD sensitive Do refer to Avago application note AN 1142 for details The soldering iron used should have grounded tip to ensure electrostatic charge is properly grounded

Recommended soldering condition

Wave Soldering [1 2]

Manual Solder Dipping

Pre-heat temperature 105degC Max -

Preheat time 60 sec Max -

Peak temperature 260degC Max 260degC Max

Dwell time 5 sec Max 5 sec Max

Note 1 Above conditions refers to measurement with thermocouple

mounted at the bottom of PCB2 It is recommended to use only bottom preheaters in order to reduce

thermal stress experienced by LED

Wave soldering parameters must be set and maintained according to the recommended temperature and dwell time Customer is advised to perform daily check on the soldering profile to ensure that it is always conforming to recommended soldering conditions

Note 1 PCB with different size and design (component density) will have

different heat mass (heat capacity) This might cause a change in temperature experienced by the board if same wave soldering setting is used So it is recommended to re-calibrate the soldering profile again before loading a new type of PCB

Avago Technologies LED Configuration

Any alignment fixture that is being applied during wave soldering should be loosely fitted and should not apply weight or force on LED Non metal material is recommended as it will absorb less heat during wave soldering process

At elevated temperature LED is more susceptible to mechanical stress Therefore PCB must allowed to cool down to room temperature prior to handling which includes removal of alignment fixture or pallet

If PCB board contains both through hole (TH) LED and other surface mount components it is recommended that surface mount components be soldered on the top side of the PCB If surface mount need to be on the bottom side these components should be soldered using reflow soldering prior to insertion the TH LED

Recommended PC board plated through holes (PTH) size for LED component leads

LED component lead size Diagonal

Plated through hole diameter

045 x 045 mm(0018x 0018 inch)

0636 mm(0025 inch)

098 to 108 mm(0039 to 0043 inch)

050 x 050 mm(0020x 0020 inch)

0707 mm(0028 inch)

105 to 115 mm(0041 to 0045 inch)

Over-sizing the PTH can lead to twisted LED after clinching On the other hand under sizing the PTH can cause difficulty inserting the TH LED

Refer to application note AN5334 for more information about soldering and handling of high brightness TH LED lamps

CATHODE

InGaN Device

9

Example of Wave Soldering Temperature Profile for TH LED

Recommended solder Sn63 (Leaded solder alloy)SAC305 (Lead free solder alloy)

Flux Rosin flux

Solder bath temperature 255degC plusmn 5degC (maximum peak temperature = 260degC)

Dwell time 30 sec - 50 sec(maximum = 5sec)

Note Allow for board to be sufficientlycooled to room temperature beforeexerting mechanical force

60 sec Max

TIME (sec)

260degC Max

105degC Max

TEM

PERA

TURE

(degC)

Ammo Packs Drawing

Note The ammo-packs drawing is applicable for packaging option ndashDD amp -ZZ and regardless standoff or non-standoff

635 plusmn 1300250 plusmn 0051

1270 plusmn 1000500 plusmn 0039

9125 plusmn 062503595 plusmn 002459125 plusmn 062503595 plusmn 00245

1800 plusmn 05007085 plusmn 00195

070 plusmn 02000275 plusmn 00075 A A

1270 plusmn 0300500 plusmn 0012

VIEW AA

400 plusmn 02001575 plusmn 00075Oslash TYP

205 plusmn 10008070 plusmn 00394

CATHODE

10

Packaging Box for Ammo Packs

Note For InGaN device the ammo pack packaging box contain ESD logo

Packaging Label

(i) Avago Mother Label (Available on packaging box of ammo pack and shipping box)

LABEL ON THISSIDE OF BOX

FROM LEFT SIDE OF BOXADHESIVE TAPE MUST BEFACING UPWARDS

ANODE LEAD LEAVESTHE BOX FIRST

(1P) Item Part Number

(1T) Lot Lot Number

LPN

(9D)MFG Date Manufacturing Date

(P) Customer Item

(V) Vendor ID

DeptID Made In Country of Origin

(Q) QTY Quantity

CAT Intensity Bin

BIN Color Bin

(9D) Date Code Date Code

STANDARD LABEL LS0002 RoHS Compliant e3 max temp 260C

For product information and a complete list of distributors please go to our web site wwwavagotechcom

Avago Avago Technologies and the A logo are trademarks of Avago Technologies in the United States and other countriesData subject to change Copyright copy 2005-2009 Avago Technologies All rights reserved AV02-2228EN - December 15 2009

(ii) Avago Baby Label (Only available on bulk packaging)

(1P) PART Part Number

(1T) LOT Lot Number

(9D)MFG DATE Manufacturing Date

CO Country of Origin

Customer PN

Supplier Code

QUANTITY Packing Quantity

CAT Intensity Bin

BIN Color Bin

DATECODE Date Code

RoHS Compliant e3 max temp 260C Lamps Baby Label

DISCLAIMER Avagorsquos products and software are not specifically designed manufactured or authorized for sale as parts components or assemblies for the planning construction maintenenace or direct operation of a nuclear facility or for use in medical devices or applications Customer is solely responsible and waives all rights to make claims against avago or its suppliers for all loss damage expense or liability in connection with such use

Contents of Submittal

DIA Parking Signs Page 1 of 5

Skyline Products Inc

General Specifications for Full Color LED Inserts

DIA Parking Signs Page 2 of 5

Specification for Full Color LED Inserts Notes

10 Full Color LED VMS Inserts

11 Quality Assurance

ISO 90012008 certification for design manufacturing and service Current CDOT and DIA requirement

12 General ETL Listed for UL 48 UL50 and UL 1433 Current CDOT and DIA

requirement 13 Housing Properties Sign housing are designed in accordance to AASHTO Standard Specifications for Structural Supports for Highway Signs Luminaires and Traffic Signals ndash 6th Edition for wind speeds of up to 140 mph AASHTO group load combinations include total sign weight dead load ice and wind loads and the design meets the fatigue requirements for truck-induced gusts Snow loading is include in design loads for applicable geographical regions

Current CDOT and DIA requirement

Sealed housing Welding compliance with AWS standards

All welding shall be by an inert gas process in accordance with the American Welding Society (AWS) Standards 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum The LED DMS manufacturerrsquos welders and welding procedures shall be certified by an ANSIAWS Certified Welding Inspector to the 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum Proof of certification of all the LED DMS manufacturerrsquos welders and applicable welding procedures shall be supplied with the submittals The name phone number and address off the ANSIAWS Certified Welding Inspector that certified the LED VMS manufacturerrsquos welders and procedures shall also be provided with the submittals

Current CDOT and DIA requirement

Black KYNAR 500 coated face on mask and borders mdash 30-year coating guaranteed to not chip fade or peel for 20 years

Current CDOT and DIA requirement

The lens panel assembly shall consist of a KYNAR 500 coated aluminum mask over a clear glazing The lens panel assembly shall be modular in design interchangeable without misalignment of the lens panel and the LED pixels and removable from within the main sign housing

Current CDOT and DIA requirement

Aluminum face (090rdquo) mask over glazing with apertures for the pixels The lens panel aluminum mask shall be 0090 inch minimum thickness and finished with a matte black licensed factory applied KYNAR 500 Resin Fluoropolymer based coating system It shall be perforated to provide an aperture for each pixel on the display modules Each aperture shall be as small as possible without blocking the LED light output at the required viewing angle The Skyline aluminum face mask with aperture system will significantly minimize glare on the sign as it blocks more than 73 of sun rays making it very legible even with direct sunlight This method should be required over a ldquolouverrdquo system Louvers create a shelf above each row of pixels collecting snow ice dirt etc and ultimately inhibiting the display

Current CDOT and DIA requirement

Polycarbonate glazing 18rdquoGE LEXAN XL102UV Single lift face that allows a single technician to easily lift the entire face for safe fast and easy access to all the internal sign components

Current CDOT and DIA requirement

Mounting brackets Skyline will work with the appropriate parties to develop a mounting system to accommodate for the type of sign being provided and the structure requirements

Natural aluminum finish (excluding face) Current CDOT and DIA requirement

14 Environmental Control 8 watt per foot heat tape will be installed along the bottom of entire display area Provided heat tape will be controlled by the Advanced Humidity Sensing System of the controller

Current CDOT and DIA requirement

DIA Parking Signs Page 3 of 5

Environmental Sensors (1) Photocell Sensor (1) Internal Temperature Sensor (1) Humidity Sensor (1) Door Alarm

15 LED Display and Electronics Electronics designed and tested to -40degC to 85degC Current CDOT and DIA

requirement True 18-inch display (275 inch vertical and horizontal pitch) Current CDOT and DIA

requirement Display Matrix 7 high x 30 wide Legibility distance 200-1200 feet Current CDOT and DIA

requirement Printed circuit board are built to IPC-A-610D Class 2 certification Current CDOT and DIA

requirement Display modules are easily removable and replicable without the use of any additional tools

Current CDOT and DIA requirement

LED type Each Pixel contains three strings of LEDs

String 1 AlInGaP 30 degree LEDs (Red) String 2 InGaN 30 degree LEDs (Green) String 3 InGaN 30 degree LEDs (Blue)

Pixel design brightness 12400 candela at 20 mA (18rdquo characters) Current CDOT and DIA

requirement LED drive current

Red LED lt 30mA Blue and Green LEDs lt 15mA

All LEDs will have standoffs providing superior LED cooling and eliminate corrosion LED pixel protection and alignment device Silicon conformal coat will conform to MIL-I-46058C Type SR and IPC-CC-830 standards

Current CDOT and DIA requirement

Uniform LED color and brightness 256 minimum brightness levels Pixel Test

The pixel test shall be performed from the central controller on command and automatically once a day During a pixel test the operational status of each pixel shall be tested and then transmitted to the central controller or laptop computer This pixel status test shall report back all LED color string errors within each pixel A list of defective LED color strings shall be provided listing string color line number module number column number and row number for the associated pixel for each defective string The pixel test must be completed in less than 05 seconds regardless of message status

Current CDOT and DIA requirement

True Message Display Verification (Pixel Read) The TMDV shall be performed during both message downloads and during every sign poll from the central controller or laptop computer The TMDV shall perform a real-time read of the displayed message and shall return the operational state of each LED color string within each pixel to the central controller as it is currently displayed to the motorist including any errors This shall allow the central controller operator to see what is visibly displayed to the motorist on an individual pixel basis During a TMDV the operational state of each LED color string within each pixel shall be read by the sign controller to allow the central controller or laptop computer to show the actual message including static flashing and alternating messages that are visibly displayed on the sign in a WYSIWYG format This pixel read shall take place while a message is displayed on the sign without disturbing the message in any way Any flashing flickering blinking dimming or other disturbance of the message during this pixel read shall be cause for rejection of the sign The TMDV shall be an actual real time read of LED color strings at the time of

Current CDOT and DIA requirement

DIA Parking Signs Page 4 of 5

the associated sign poll or message download and shall not be accomplished by simulating errors based on the last pixel test

16 Power Supplies and Sensors High-efficiency power supplies Current CDOT and DIA

requirement Redundant power supply Current CDOT and DIA

requirement Power supply sensors Current CDOT and DIA

requirement Operational status feedback of all sensors Current CDOT and DIA

requirement All LED module power supply voltages shall be continuously measured and monitored by the sign controller The sign controller shall provide these voltage readings to the master controller or laptop computer upon command When a voltage drops below a critical value an error message shall be generated and transmitted to the master controller or laptop computer

17 AC Electrical AC Electrical components will conform to NEC standards Current CDOT and DIA

requirement GFCI outlet 20 Controller and Controller Cabinet 21 Sign Controller Skyline Advanced Controller will be located within each sign housing The controller shall monitor and control the ventilation system and all sensors within the sign housing

Ability to control multiple signs on a single sign structure NTCIP compliance Current CDOT and DIA

requirement 22 Cabinet Type A Skyline extended pole cabinet will be provided Natural aluminum exterior finish Pull-out laptop shelf Door alarm 23 Environmental Control Humidity sensor Internal temperature sensor 24 AC Electrical Conformity with NEC standards Current CDOT and DIA

requirement Circuit breakers Current CDOT and DIA

requirement GFCI outlet 25 Surge Protection Two-stage AC power surge protection with feedback and automatic shutdownisolation

Current CDOT and DIA requirement

The system power shall be protected by two stages of transient voltage suppression devices Tripping of each stage (or both if tripped simultaneously) of the surge protection shall cause the sign controller to call central and report the error condition (for dialup operation) or report the error condition to central on the next poll (for multi-drop operation) There shall be an option that is either enabled or disabled and is selected and downloaded from the central controller to the sign controller When this option is enabled tripping of the second stage of surge protection shall prevent power from reaching any components of the sign until the surge protection has been replaced When this option is disabled the sign will continue to function normally after the second stage of surge protection is tripped

30 Software Signs and Controllers shall be fully compatible with the DIA NTCIP sign software at no additional cost to the department in accordance with these specifications

DIA Parking Signs Page 5 of 5

40 Warranty and Telephone Technical Support One-year limited parts return-to-factory warranty Current CDOT and DIA

requirement Lifetime standard telephone support Current CDOT and DIA

requirement

  • Cover Page
  • Cover Letter
    • Cover Letter
    • Transmittal Letter
      • Product Details
        • Sign Brochure
        • Sign Details
        • System Block Diagram
        • Wiring Block Diagram
          • Industry Compliances
            • ISO Certificates
            • UL Authorization
            • NTCIP
            • Welding Procedures-Employees
              • Component Cut Sheets
                • Kynar
                • Lexan
                • Latch
                • Heat Tape
                • GFI
                • Hub
                • Controller
                • Comm Surge
                • AC Surge
                • Ethernet
                • Power Supply
                • LED
                  • Drawings
Page 11: )5217 $&&(66 6/,0/,1( - Denver International Airportbusiness.flydenver.com/bizpdf/DIAID_2318.pdfSign housings are designed in accordance with AASHTO Standard Specifications for Structural

Contents of Submittal

224

ACTUAL SIZE

ACTUAL SIZE

ACTUAL SIZE

ACTUAL SIZE

ACTUAL SIZE

Dimensions in millimeters (inch) unless otherwise stated

K3 Draw LatchRotary middot Small

Lift and Turn operation bullConsistent pull-up bull

Material and FinishStainless steel or steel zinc plated

Installation NotesInstall assembly with Oslash 3 (125)rivets or M3 (No 4) screws (not supplied)

NotesSpring loaded Ideal for applications where shock and vibration occur Compensates up to 4 (156) for mounting hole irregularities panel variations and gasket set

Part NumberSee table

Order latch and keeper separately

38 (150)

52plusmn08(208plusmn03)

Open

465plusmn08(183plusmn03)

Closed

24 (94)

15(58)33

(129)

39(152)

2 (09)

175(69)

21(81)13

(50)

37(144)

Keeper(shown engaged)

Riveted Spring Loaded

Padlockable Kick-Out Spring

38 (150)

53plusmn08(207plusmn03)

Open

46plusmn08(182plusmn03)

Closed

24 (94)

15(58 )33

(129)

39(152)

2(09)

175(69)

Keeper(shown engaged)

21(81)13

(50)

37(144)

49 (193)

175 (69)

2(09)

39(153)

95(38)

24 (94)

58plusmn08(227plusmn03)

Open

51plusmn08(202plusmn03)

Closed

24(94)44 (175)

38 (150)

Oslash

21 (81)13(50)

37 (144)

Keeper(shown engaged)

38 (150)

52plusmn08(208plusmn03)

Open

465plusmn08(183plusmn03)

Closed

24 (94)

15(58 )

175 (69)

15deg

14(53)

Kick-out spring lifts latch when open for clearance of keeper

Optionalkeeper plate

21(81)

13(50)

37 (144)

Internalkick-out

springshown

24(938)12

(47)

27(1063)

19 (750)

33 (130)(4 places)

Oslash

Paneledges

21(81)13

(50)

37(144)

Keeper

MaterialPart Number

Riveted Spring Loaded Padlockable Kick-Out Spring Keeper

Steel K3-1625-07 K3-1735-07 K3-2403-07 K3-1887-07 K3-0334-07Stainless Steel K3-1625-52 K3-1735-52 K3-2403-52 K3-1887-52 K3-0334-52

wwwsouthcocomK3

barnja
Rectangle
barnja
Rectangle

NELSONtrade TYPE LT SELF-REGULATING HEATER CABLE

SPECIFICATIONAPPLICATION INFORMATION

LT3-CB

LT5-CB

LT8-CB LT10-CB

LT23-CB

LT25-CB

LT28-CB LT210-CB

bull Optional Overjacket bull Standard Metal Braid

bull Stranded Plated Copper Conductors

bull Self-Regulating Conductive bull Bonded Inner Thermoplastic Jacket bull Outer Thermoplastic Elastomer Jacket

Description Nelson Type LT self-regulating heater

cable is a parallel circuit electric heater strip An irradiation cross-linked conductive polymer core material is extruded over the multi-stranded tin-plated 16-gauge copper bus wires The conductive core material increases or decreases its heat output in response

to temperature changes Two jackets provide extra dielectric strength moisture resistance and protection from impact and abrasion damage The inner thermoplastic jacket is extruded over and bonded to the core material A thermoplastic elastomer outer jacket is then extruded over the inner jacket

A stranded tinned copper metal braid is supplied on all heaters An optional overjacket (fluoropolymer or modified polyolefin) can be specified when the heater cable is to be installed in wet or corrosive environments

Principle of Operation The parallel bus wires apply voltage

along the entire length of the heater cable The conductive core provides an infinite number of parallel conductive paths permitting the cable to be cut to any length in the field with no dead or cold zones developing The heater cable derives its self-regulating characteristic from the inherent properties of the conductive core material As the core

material temperature increases the number of conductive paths in the core material decrease automatically decreasing the heat output As the temperature decreases the number of conductive paths increase causing the heat output to increase This occurs at every point along the length of the cable adjusting the power output to the varying conditions along the pipe

The self-regulating effect allows the cable to be overlapped without creating hot spots or burnout As the cable self-regulates its heat output it provides for the efficient use of electric power producing heat only when and where it is needed and also limiting the maximum sheath temperature

Application Nelsons Type LT self-regulating heater

cable is ideal for use in maintaining fluid flow under low ambient conditions Freeze protection and low watt density process temperature systems such as product pipelines fire protection process water dust suppression systems lube oil condensate return hot water and structure anti-icing are typical applications for this product

The base product is supplied with a tinned copper metal braid that may be used in both general applications and in dry non-corrosive hazardous (classified) areas It is also used to provide a conductive ground path when cable is installed on non-conductive surfaces such as plastic or painted pipe

Options (Delete -CB and add) -JT A tinned copper metal braid with a

modified polyolefin overjacket is available for use when the heater cable is exposed to aqueous solutions of inorganic chemicals (phosphate dilute acids chlorides bases and carbonites) It is also recommended where mechanical abuse is a problem

-J A tinned copper metal braid with a fluoropolymer overjacket is available for use when the heater is available for use when the heater cable is exposed to excessive moisture organic chemicals solvents etc in hazardous (classified) areas and ordinary areas

D1- Approved for use in Class I Division 1 Groups B C and D Class II Division 1 Groups E F and G Class III hazardous areas D1 heating cable requires the use of HASK series connection kits

RichardYount
Rectangle

NELSONtrade TYPE LT SPECIFICATIONAPPLICATION INFORMATION SELF-REGULATING HEATER CABLE

Performance and Rating Data

Catalog Number

Service Voltage

Maximum Length

Maximum Maintenance Temperature

Maximum Intermittent Exposure

T-Rating

LT3 120 325 150degF (65degC) 185degF (85degC) T6 LT23 240 650 150degF (65degC) 185degF (85degC) T6 LT5 120 270 150degF (65degC) 185degF (85degC) T6 LT25 240 540 150degF (65degC) 185degF (85degC) T6 LT8 120 210 150degF (65degC) 185degF (85degC) T5

LT28 240 420 150degF (65degC) 185degF (85degC) T5 LT10 120 180 150degF (65degC) 185degF (85degC) T5 LT210 240 360 150degF (65degC) 185degF (85degC) T5

Electrical equipment T-rating codes define the maximum surface temperature that equipment will reach It is used in hazardous (classified) area applications

Circuit Breaker Selection

Max Length (Feet) Vs Circuit Breaker Size

Start-Up 120 Volt 240 Volt

WattsFt Temp 15A 20A 30A 40A 15A 20A 30A 40A 3 50degF (10degC) 325 650 0degF (-18degC) 230 305 325 460 620 650 -20degF (-29degC) 205 275 325 410 550 650 5 50degF (10degC) 225 270 460 540 0degF (-18degC) 155 205 270 310 415 540 -20degF (-29degC) 135 180 270 275 370 540 8 50degF (10degC) 145 195 210 295 390 420 0degF (-18degC) 100 130 195 210 200 265 395 420 -20degF (-29degC) 90 115 175 210 175 235 350 420

10 50degF (10degC) 115 150 180 230 305 360 0degF (-18degC) 85 110 155 180 165 220 325 360 -20degF (-29degC) 75 100 145 180 150 195 290 360

NOTES 1 Circuit breakers are sized per national electrical codes

2 When using 240 volt product at 208 220 or 277 volts use the circuit adjustment factors shown in the Voltage Adjustment Table

3 When using 2 or more heater cables of different wattage ratings in parallel on a single circuit breaker use the 15A

column amperage of 15 amps divide it by the maximum footage to arrive at an ampsfoot figure for each cable You can then calculate circuit breaker sizes for these combination loads These ampsfoot factors include the 125 sizing factor

4 National electrical codes require ground-fault equipment protection for each branch circuit supplying electric

heating equipment Exceptions to this requirement can be found in the 2002 NEC 5 Heater cables with D1 optional construction require the use of ground fault interrupterground leakage device with

a trip setting no greater than 30mA

RichardYount
Rectangle

NELSONtrade TYPE LT SELF-REGULATING HEATER CABLE

SPECIFICATIONAPPLICATION INFORMATION

Power Output Rating

(-1) (10) (21) (32) (43) (54) (65)

TEMPERATURE DEGREES F (C) A LT3 B LT5 C LT8 D LT10 LT23 LT25 LT28 LT210

WATTS PER FOOT x 328 = WATTS PER METER PIPE TEMPERATURE degF CONVERSION TO degC = 59 (degF - 32)

RichardYount
Rectangle

NELSONtrade TYPE LT SELF-REGULATING HEATER CABLE

SPECIFICATIONAPPLICATION INFORMATION

Catalog Numbers Standard Feature Suffix

BASIC CATALOG NUMBERS -CB Tinned Copper Braid Voltage Watts Per Foot

Optional Features Suffix 3 5 8 10 120 VAC LT3 LT5 LT8 LT10

-J Tinned Copper Braid and Fluoropolymer Overjacket 240 VAC LT23 LT25 LT28 LT210 -JT Tinned Copper Braid and Modified Polyolefin Overjacket D1- Division 1 approved

Voltage Adjustment Use of Self-Regulating heater products at other than rated voltages require minor adjustments in power and maximum circuit lengths

ADJUSTMENT MULTIPLIER 208 VAC 220 VAC 277 VAC Absolute

Product Power Length Power Length Power Length Max Length LT23 76 93 85 96 127 107 650 ft LT25 79 93 87 96 124 107 540 ft LT28 84 93 90 96 119 108 420 ft

LT210 86 93 92 96 116 109 360 ft

Approvals FM CSA UL Ordinary Locations - Ordinary Locations - Ordinary Locations - (-CB -J or -JT options) (-CB -J or -JT options) (-CB -J or -JT options) Hazardous (Classified) Hazardous (Classified) Hazardous (Classified) Locations Locations Locations (-CB -J or -JT options) (-CB -J or -JT options) (-CB -J or -JT options) Class I Division 2 Class I Division 2 Class I Division 2 Groups B C D Groups B C D Groups A B C D Class II Division 2 Class II Division 2 Class II Division 2 Groups G Groups E F G Groups F G Class III Division 2 Class III Division 2 Class III Division 2 (-J option) (-J option) (-J option) Class I Zone 1 Class 1 Division 1 Class I Zone 1 and 2 Group IIC Groups B C D Group IIC (D1 option) Class II Division 1 (D1 option) Class I Division 1 Groups E F G Class I Division 1

Groups B C D Class I Zone 1 Groups B C D Group IIB + H2 Class II Division 1 Zone 1 Ex e II T6 (T5) Groups E F G Class III

Accessories bull Connection Kits for Power Connection Tee Splice Splices and End Seals (Nelson PLT and ALT Series) bull Thermostatic Controls (Nelson TA TH TE and HC Series) bull Junction Boxes Tapes and Warning Signs bull Custom Control Monitoring and Power Panels bull Division 1 Connection Kits for Power Connection Tee Splice Splice and End Connection (Nelson HASK Series) bull Zone 1 Connection Kits for Power Connection Tee Splice Splice and End Connection (Nelson Z1-PLT and Z1-ALT Series)

Nelson Heat Tracing Systems products are supplied with a limited warranty Complete Terms and Conditions may be found on Nelsons website at wwwnelsonheaterscom

NELSON HEAT TRACING SYSTEMS bull PO BOX 726 bull TULSA OK 74101 bull 918-627-5530 bull FAX 918-641-7336 bull wwwnelsonheaterscom 316-SA-001 copy 2006 Nelson Heat Tracing Systems October 2006

RichardYount
Rectangle

GFCI Personnel Protection DevicesGFCI Personnel Protection DevicesHospital Grade GFCI Receptacles mdash Back and Side Wired15 AMP 125V at Receptacle 20 AMP 125V Feed-ThroughDESCRIPTION CAT NO COLOR NEMA CONFIG

Basic Cat No Denotes Brown

Duplex Receptacle with LED Indicator Light 6598-HG I W GY R

20 AMP 125V at Receptacle and Feed-ThroughDESCRIPTION CAT NO COLOR NEMA CONFIG

Basic Cat No Denotes Brown

Duplex Receptacle with LED Indicator Light 6898-HG I W GY R

Commercial Grade GFCI Receptacles mdash Back and Side Wired15 AMP 125V at Receptacle 20 AMP 125V Feed-Through

DESCRIPTION CAT NO COLOR NEMA CONFIGBasic Cat No Denotes Brown

No Indicator Light 6599 I W GY E A

Duplex Receptacle with LED Indicator Light 6598 I W

With 41frasl2 Leads 6599-L I W

Buttons match face color 6599-A I W A

20 AMP 125V at Receptacle and Feed-ThroughDESCRIPTION CAT NO COLOR NEMA CONFIG

Basic Cat No Denotes Brown

No Indicator Light 6899 I W GY

Duplex Receptacle with LED 6898 I WIndicator Light

Buttons match face color 6899-A I W A

Switch-Rated GFCI - Back and Side Wired 20 AMP 125V Switch-RatedSwitch Rating 15 HP 120VDESCRIPTION CAT NO COLOR

Basic Cat No Denotes Brown

Blank Face GFCI No Indicator Light 6490 I W E

Combination Switch GFCI Outlet mdash Side WiredSwitch 1000W 125V AC Outlet 15 AMP 125V Feed-Through 20AMP 125VDESCRIPTION CAT NO COLOR

Basic Cat No Denotes Brown

Single-Pole Switch amp GFCI Protected Outlet 5299 I W

All devices are UL Listed Also CSA Certified except where indicated by

6599-W

5299-W

SPECIFICATIONS amp FEATURESReceptaclesbull Trip threshold meets or exceeds UL

requirements for tripping timebull Impact-resistant thermoplastic cover and bodybull Silver alloy contactsbull Compatible with all Decora devices supplied

with Decora wallplate available in selectedDecora colors

bull Terminals accept up to No12 solid or stranded wire

Combination SwitchGFCIbull Ideal for kitchens bathrooms modular kitchen

units bathroom cabinet fixtures lamp cabinetfixtures and applications where combinationdevices are used

TESTING amp CODE COMPLIANCEbull UL Standard 943 Class A (GFCI) and 498

(receptacles)bull UL Listed (File 48380)bull Meets ANSI C73 NEMA WD-1 require-

ments for duplex receptaclesbull CSA Certified (LR-57811)bull Backed by a Limited Two-Year Warranty

COLORBasic Cat Nos shown above denote Brown color Forother color selections add the suffix to catalog numberas follows Ivory (-I) White (-W) Gray (-GY) Red (-R)Black (-E) Almond (-A)

MATERIAL CHARACTERISTICSFlammability Rated V2Operating Temperature -30degF (-35degC) to 151degF (66degC)

421

(10

69

mm

)

170 (432 mm)

130 (330 mm)

113

(286 mm)143

(362 mm)

270

(68

6 m

m)

COMMERCIAL GRADE GFCI RECEPTACLECat No 6599

RESET

TEST

270

(68

5 m

m)

112 (317 mm)

153 (388 mm)

COMBINATION SWITCH GFCI OUTLETCat No 5299

5-15RG

W

5-15RG

W

5-20RG

W

5-20RG

W

F1 To learn more about Levitonrsquos outstanding offering of devices visit our Website at wwwlevitoncom Building a Connected World

RussellHenry
Rectangle

RigidIMC Conduit FittingsTampB Catalog Number

H100-TBUPC Number 78621089863Status ActiveDescription

1 in Zinc Hub Connector with thermoplastic insulating throat sealing ring-Nitrile (BUNA-N) For use with RigidIMC ConduitApplication

Suitable for hazardous locations use in Class I Di-

vision 2 Class II Division 1amp2 Class III Division 1

amp 2 per NEC 501-4(b) 502-4 (a) and 503-3 (a)

Suitable for hazardous locations use in Class II

Groups E F G amp Class III locations per CEC 18-

202 18-252 18-302 18-352

General

Trade Size (inches) 1

Material Zinc

Dimension Information

Dimension A (inches) 2

Dimension B (inches) 1 1316

Dimension C (inches) 1 116

Dimension D (inches) 14

Dimension E (inches) 1

Specifications

3dmodel Available on Website

Packaging

TampB Inner Pack 5

Package in Units 25

TampB Sold in UOM Each

TampB Weight Per UOM 39 lbs per 100

Application Support

Spacing Chart Available on Website

Certifications

RoHS Compliance Yes

Certifications

File Nbr

E 23018

For further technical assistance please contact us

Thomas amp Betts - USA8155 TampB BlvdMemphis TN 38125wwwtnbcom

TampB Technical SupportMS 3B-508155 TampB BlvdMemphis TN 38125

Hours 7AM - 6PM CDTMonday-FridayPhone (888) 862-3289Fax (901) 252-1321Emailtechsupporttnbcom

Skyline Controller - Headless Cut Sheet - Revised 073015 Page 1 of 2

Skyline Controller - Headless

The Skyline Controller consists of an IP addressable NTICP compliant Controller The Skyline Controller is equipped with

all the necessary equipment to run an NTCIP compliant Variable Message Signs of virtually any type or configuration The

Controller is also equipped with other essential features required by various industry standards and DOTs alike

The Skyline Controller is structured around an environmentally hardened Linux-based controller which is fully NTCIP

compliant The Controller also has the following features

NTCIP is natively supported (Protocol converter or translator devices are not required)

Contains memory for storing Changeable amp Permanent messages Graphics Fonts and other necessary files for

controller operation

Contains DMS-specific control firmware (embedded software) that monitors internalexternal sensors (internal temp

ambient temp humidity power supplies battery voltage etc) displaypixel status amp errors communication inputs and

controls the sign display and environmentals as directed by external NTCIP compliant control software

Utilization of a powerful Linux based Central Processing Unit

An Integrated terminal connection

Two (2) NTCIP-compliant RS232 communication ports

One (1) NTCIP-compliant Ethernet port with RJ45 connector

Compatible with an external Hayes-compatible modem or other communications equipment

Integrate Hardware watchdog circuit that provides automatic reset of controller and communications devices

Operating temp range of -40deg to 74deg C (-40deg to 165deg F) and meets applicable NEMA TS2 and TS4 Standards

The user interface is provided via laptop computer to perform the following functions that include

Navigating the controllerrsquos menu subsystem

Displaypixel diagnostics

Activation of messages stored in memory (Permanent amp Changeable)

Configuring communications port settings and NTCIP options

lsquoPowerrsquo Switch and Indicator used to switch main power on to the controller

lsquoLocalRemotersquo Selection used to place the controller in ldquolocal mode

Reset functionality used to restart the controller andor sign(s)

debode
Text Box

Skyline Controller - Headless Cut Sheet - Revised 073015 Page 2 of 2

The Skyline Controllerrsquos NTCIP Remote Interface Ethernet port utilizes a 10100 Ethernet RJ45 Jack that supports the

UDP network protocol In addition the Controller also contains an NTCIP Local Interface connection that is operated

via a laptop computer Some additional functionality that this interface provides are

An Integrated terminal connection

Remote firmware updates

Compliance with the various industry standards listed here

NTCIP o 1101 - Simple Transportation Management Framework (STMF)

o 1102 - Octet Encoding Rules (OER) Base Protocol

o 1103 - Transportation Management Protocols

o 1201 - Global Object (GO) Definitions

o 1203 - Object Definitions for Dynamic Message Signs

o 2001 - Class B Profile

o 2104 - Ethernet Subnetwork Profile

o 2201 - Transportation Transport Profile

o 2202 - Internet (TCPIP and UDPIP) Transport Profile

o 2301 - Simple Transportation Management Framework (STMF) Application Profile

Conformance Level 1

NEMA TS2 ndash where applicable

o Section 2 ndash Environmental Requirements

NEMA TS4 ndash where applicable

o Section 2 ndash Environmental Requirements

o Section 4 ndash Controller To Sign Interface

o Section 8 ndash Electronics and Electrical

o Section 9 ndash Performance Monitoring

o Section 10 ndash Power Requirements

UL48 ndash Standard for Electric Signs

UL50 ndash Standard for Enclosures for Electrical Equipment

IPC-CC-830 ndash For Silicon Conformal Coating

IPC-A-610C Class 2 Acceptability of Electronic Assemblies

ANSIIPC-7711 Rework of Electronic Assemblies

ANSIIPC-7721 Rework and Modification of Printed Boards and Electronic Assemblies

TThhee ZZoonneeBBaarrrriieerr SSeerriieess is a uniquelymodular data and signal line protectionsystem for 24V 4-20mA current loopand Industrial Ethernet applications Byproviding an effective barrier betweenuncontrolled transient environments andyour valuable electronic systems theZoneBarrier Series protects you fromcostly system down time and equipmentfailure

TThhee ssoopphhiissttiiccaatteedd hhyybbrriidd cciirrccuuiittrryyemployed by the ZoneBarrier Seriesprotects your equipment withoutimpeding normal operation ZoneBarrierprotection components comprise acombination of high energy GasDischarge Tubes with ultra fast diodesand Silicon Avalanche Diodes Thiscombination of high quality surgeprotection components gives theZoneBarrier Series its characteristic lowlet-through voltage and high 10kA surgecurrent capacity which provides excellentprotection ZoneBarrier devices haveRJ45 terminal strip or pluggableterminal strip connectors

DDeessiiggnneedd ffoorr mmuullttii--lloooopp oorr ssiinnggllee ccoonnttrroolllloooopp aapppplliiccaattiioonnss the ZoneBarrier Seriesoffers a flexible surge protection solutionthat is capable of growing with yourrequirements A ZoneBarrier module canbe used as a stand-alone device or as abuilding block in a surge protectionsolution as simple or as complex as yourrequirements now and in the future

OOnnee ssiimmppllee mmaannuuaall ooppeerraattiioonn clampsmodules securely onto DIN rail an actionthat also automatically provides theessential high-integrity groundconnection Standard lsquoTop-hatrsquo (T-section)DIN rail is generally suitable for mountingZoneBarrier Series modules Where anumber of ZoneBarrier Series modulesare mounted on one rail any that areincorrectly mounted (and therefore notsecurely grounded) are very obviousand can easily be remountedcorrectly The ZoneBarrierSeries also has twomounting feet ateither end of theu n i t

enabling mounting to a flat surface suchas a cabinet wall

ZZoonneeBBaarrrriieerr ddaattaa aanndd ssiiggnnaall ddeevviicceess aarreetteesstteedd ttoo IIEECC 6611000000--44--55 and CCITT K17Industrial Ethernet compatible versionsare also UL Certified Cat5 and UL 497BListed ZoneBarriers come complete witha full 10 year product warranty

AAddddiittiioonnaall pprrootteeccttiioonn should be providedfor other systems which may be inter-connected eg power feeds telephonewiring etc other units are available forthis purpose

Data Protection

Protects sensitive IO ports against induced surgesand transients

ZoneBarrier

FFoorr 2244VV 44--2200mmAA ccuurrrreenntt lloooopp aapppplliiccaattiioonnss

IInndduussttrriiaall EEtthheerrnneett ccoommppaattiibbllee vveerrssiioonnssUULL CCeerrttiiffiieedd CCaatt55

TThhrreeee ssttaaggee pprrootteeccttiioonn iinncclluuddiinngg GGaass DDiisscchhaarrggee TTuubbee aanndd SSiilliiccoonn AAvvaallaanncchhee DDiiooddee tteecchhnnoollooggyy

TTeesstteedd ttoo IIEECC 6611000000--44--55 aanndd CCCCIITTTT KK1177

1100 yyeeaarr pprroodduucctt wwaarrrraannttyy

CCoouunnttrryy SSttaannddaarrddAAuutthhoorriittyy AApppprroovveedd ffoorr PPrroodduucctt

United States amp UL 497B Listed Networks 24540Canada UL Certified TIAEIA 568-A Cat5

SSppeecciiffiiccaattiioonn

903-1

08 R

ev A

06

08

06

All figures typical at 77degF (25degC) unless otherwise stated

MMaaxxiimmuumm llooaadd ccuurrrreenntt05 Amps

MMaaxxiimmuumm ssuurrggee ccuurrrreenntt4-20mA versions 10kA100Base-T versions8kA (1kA per line)

MMaaxxiimmuumm lleeaakkaaggee ccuurrrreenntt5microA at working voltage (4-20mA versions)

MMaaxxiimmuumm iinn lliinnee rreessiissttaanncceelt 5 ohms

BBaannddwwiiddtthh4-20mA versions 05 MHz100Base-T versions155 MHz

AAmmbbiieenntt tteemmppeerraattuurree lliimmiittssndash40degF to +185degF (working)ndash40degC to +85degC (working)

HHuummiiddiittyy95 RH (non-condensing)

CCaassiinnggMolded plastic

WWeeiigghhtt28oz (008Kg)

DDiimmeennssiioonnssSee figure 1

EEMMCC ccoommpplliiaanncceeBS EN 60950 1992BS EN 61000-6-2 1999

IInnssttaallllaattiioonn

All ZoneBarrier modules are installed in-lineand are identified with ldquoProtectedrdquo andldquoUnprotectedrdquo for fail-safe installation

DDIINN rraaiill mmoouunnttiinngg ((ffiigguurree 22))ZoneBarrier modules can be mounted on anystandard T-section DIN rail or on the optional19rdquo DIN rail assembly To attach theZoneBarrier module to the DIN rail simplylocate the DIN rail foot of the module over onedge of the DIN rail and then securely pushthe ZoneBarrier onto the DIN rail Note theDIN rail must be properly grounded

SSttaanndd--aalloonnee iinnssttaallllaattiioonn ((ffiigguurree 33))To install a ZoneBarrier module as a stand-alone protector attach an ground lead to thesupplied ring terminal and secure this withthe self tapping screw provided to the baseof the unit Using screws (or bolts) mount themodule on any flat surface

TToo oorrddeerr ssppeecciiffyy -- Model number as per specification tableabove

MMoouunnttiinngg ooppttiioonnss

2211660055 5rdquo DIN rail for up to 4 ZoneBarriers

2211664499 175rdquo DIN rail for up to 16 ZoneBarriers

2244550000 19rdquo DIN rail (with mounting brackets) for up to 32 ZoneBarriers

Note In accordance with our policy of continuousimprovement we reserve the right to change the productrsquosspecification without notice

FFiigguurree 22 DIN rail installation FFiigguurree 33 Stand alone installation

FFiigguurree 11 Dimensions

AApppprroovvaallss

MMooddeell TTyyppee LLiinneess WWoorrkkiinngg LLiimmiittiinngg MMaaxxiimmuumm CCoonnnneeccttoorrssvvoollttaaggee vvoollttaaggee ccoonnttiinnuuoouuss

ooppeerraattiinnggvvoollttaaggee

((VV)) ((VV)) ((VV))

24536 4-20mA 4 plus shield 24 30 30 Terminal strip24539 4-20mA 2 plus shield 24 30 30 Pluggable terminal strip24542 4-20mA 6 24 30 30 Pluggable terminal strip24547 4-20mA 4 plus 2 shields 24 30 30 Pluggable terminal strip24540 100Base-T 8 5 10 NA RJ4524550 100Base-T 2 x 4 5 10 NA 2 x RJ4524551 100Base-T 8 5 10 NA RJ45 110 Block

Suitable for Cat5 (8 wire) applications 2KV 1250 1kA 820

AAttllaannttiicc SScciieennttiiffiicc CCoorrppoorraattiioonn4300 Fortune Place Suite A W Melbourne FL 32904 USATel +1 800-544-4737 +1 321-725-8000 Fax +1 321-727-0736E-mail salesatlanticscientificcom wwwascsurgecom

AA mmeemmbbeerr ooff tthhee MMTTLL IInnssttrruummeennttss GGrroouupp ppllcc

casstr
Rectangle

wwwantairacom

Antaira Technologies - Toll-Free (877) 229-3665 - Phone (714) 671-9000 - FAX (714) 671-9944 - e-Mail infoantairacom - Website httpwwwantairacom

140

94

127

30

65

58

268

47

16

116

6

16

385

50 52

Lanolinx LNX-500A800A58-Port 10100BaseTX Slim Industrial Switch

wwwantairacom

Toll-Free (877) 229-3665Phone (714) 671-9000FAX (714) 671-9944

e-Mail infoantairacomWebsite httpwwwantairacom

Reverse Polarity Protection Present

Overload Current Protection Present

Mechanical Casing IP30 Metal Case Dimension (W x H x D) 30 x 140 x 95 mm (118 x 551 x 374 in) Installation DIN-RailWall Mountable

Weight Unit Weight 1 lbs Shipping Weight 15 lbs

Operation Temperature Standard -10deg C to 70deg C (14deg F to 158deg F) Wide Operating Temperature -40deg to 80deg C (-40deg to 176deg F)

Operation Humidity 5 to 95 (Non-condensing)

Storage Temperature -40deg C to 85deg C

EMI FCC Class A CE EN6100-4-2EN6100-4-3EN6100-4-4EN6100-4-5EN6100-4-6 EN6100-4-8EN6100-4-11EN6100-4-12EN6100-6-2EN6100-6-4

Safety ULcUL Class I Division 2 CE EN60950-1

Stability Testing Shock IEC60068-2-27 Free Fall IEC60068-2-32 Vibration IEC60068-2-6

Warranty 5-Year Warranty

LNX-500A 5-Port 10100BaseTX Slim Industrial Ethernet SwitchLNX-500A-T 5-Port 10100BaseTX Slim Industrial Ethernet Switch Wide Operating TemperatureLNX-800A 8-Port 10100BaseTX Slim Industrial Ethernet SwitchLNX-800A-T 8-Port 10100BaseTX Slim Industrial Ethernet Switch Wide Operating Temperature

DR-4524 45W 24VDC Industrial DIN Rail Power SupplyDR-75-24 75W 24VDC Industrial DIN Rail Power SupplyDR-120-24 120W 24VDC Industrial DIN Rail Power Supply

Standard IEEE 8023 10BaseT Ethernet IEEE 8023u 100BaseTX Fast Ethernet IEEE 8023x Flow Control and Back-Pressure

Protocol CSMACD

Switch Architecture Store and Forward

Transfer Rate 14880pps for Ethernet Port 148800pps for Fast Ethernet Port

MAC Address 2K MAC Address Table

Memory Buffer LNX-500A 384 Kbits LNX-800A 448 Kbits

LED Unit Power 1 Power 2 Fault Port LinkActivity Full-DuplexCollision

Connector LNX-500A 5 x 10100TX RJ-45 with Auto MDIMDI-X Function LNX-800A 8 x 10100TX RJ-45 with Auto MDIMDI-X Function

Network Cable 10BaseT 2-pair UTPSTP Cat 3 4 5 cable EIATIA-568 100-ohm (100m) 100BaseTX 2-pair UTPSTP Cat 5 cable EIATIA-568 100-ohm (100m)

Back-Plane LNX-500A 10 Gbps LNX-800A 16 Gbps

Packet Throughput Ability LNX-500A 149Mpps 64bytes LNX-800A 238Mpps 64bytes

Power Supply DC 12 ~ 48V Redundant Power with Polarity Reverse Protect Function and Removable Terminal Block

Power Consumption LNX-500A 293 Watts LNX-800A 471 Watts

technical datasheet

wwwmtl-instcom enquirymtl-instcom

are highly reliable dual-redundant varistor networks ensuring your site is never unprotected Fully automatic in operation ZoneDefender PRO reacts immediately clamping voltage surges without causing undue leakage losses under normal operation No operator intervention is required ZoneDefender PRO resets automatically and is maintenance free

Suitable for all AC power applications ZoneDefender PRO devices provide protection for AC power supplies with no restriction to the amount of load current

Thermal fusing is incorporated into each ZoneDefender PRO as an additional safety feature Short circuit protection with 200kA AIC rating is also supplied as standard for added peace of mind

ZoneDefender PRO offers an LED status indication allowing each varistor network to be continually monitored and indicated by LEDs on the front panel of the device In addition remote monitoring is enabled by the unitrsquos remote indication contacts

Installation is simple - the ZoneDefender PRO devices can be easily surface or nipple mounted

The ZoneDefender PRO Series is UL 1449 3rd Edition Listed and boasts an unrivaled 10 year lsquono questions askedrsquo manufacturers product warranty ZoneDefender PRO devices also exceed the requirements of ANSIIEEE C6245 and ANSIIEEE C6241

The ZoneDefender PRO Series is a versatile high performance surge protector designed for use in a wide variety of industrial institutional and commercial applications The ZoneDefender PRO is the most compact powerful feature-rich surge protector on the market today State-of-the-art circuitry protects equipment from high frequency noise as well as from damaging electrical transients and high-energy disturbances In addition the ZoneDefender PRO Series offers cost-effective high capacity protection along with application versatility features which make the Series the ultimate surge protection solution

ZoneDefender PRO units provide protection between Line to Neutral Line to Ground Line to Line and Neutral to Ground Utilizing Metal Oxide Varistor (MOV) technology the ZoneDefender PROrsquos protection circuits

ZoneDefender Pro SeriesThe most compact powerful feature-rich AC surge protector available

bull 80kA100kAamp120kAsurge-currentratingperphase

bull Includeshigh-performanceEMIRFIfiltering

bull LEDstatusindicationviasolidstatediagnosticsplusremoteindicationcontacts

bull Built-inaudiblealarm

bull Thermalandshortcircuitfusing

bull Shortcircuitcurrentrating200kAIC

bull UL14493rdEditionListed

bull 10yearproductwarranty

901-104RevB160811

EUROPE (EMEA) +44 (0)1582 723633 THE AMERICAS +1 800 835 7075 ASIA-PACIFIC +65 6 487 7887

enquirymtl-instcom csinfomtl-instcom salesmtlsingcomsg 901-104 RevB 160811

The given data is only intended as a product description and should not be regarded as a legal warranty of properties or guarantee In the interest of further technical developments we reserve the right to make design changes

SPECIFICATIONMaximum surge current (Imax)

80kA 100kA amp 120kA (820micros)Maximum continuous operating voltage

120240 versions - 140Vac270VacLines protected AC

L-N L-G L-L N-GDuty cycle performance (820micros)

Rated 1 impulse10000A gt6500 Impulses100A infinite

Long duration current pulse (101000micros) capability

3600A (tested)Frequency range

47Hz to 63HzAmbient temperature limits

ndash40degF to +185degF workingndash40degC to +85degC working

Humidity95 RH (non-condensing)

Audible Alarm90dB

EMIRFI Attenuation-75dB maximum 100kHz to 100MHz

Weight55 lbs (25 kg ) - Split Phase35 lbs (16 kg) - Single phase

DimensionsSee Figure 1 and Figure 2

SCCR RatingSuitable for use on a circuit capable of delivering not more than 200000 rms symmetrical Amperes 480V max

EMC complianceBS EN 60950 1992BS EN 61000-6-2 1999

Ratings in compliance with IEC 61643-1Imax = 80kA 100kA amp 120kAIimp = 5kA (10350)All current results are per phase

EnclosureNEMA 1 2 33R4 4X 12 and 13 (IP66)

Terminals10 AWG (5mm2)

MountingSurface mount by 021rdquo (5mm) diameter holes

Remote contactsForm C (NC NO C) 60W DC 120VA AC 3A max

Indication

Green LED onRed LED off Power protection in all

modes all phases

Green LED offRed LED on

Protection fault (remote indication alarm via contacts amp audible alarm)

Green LED onRed LED on Neutralground fault (voltage

potential)

DIMENSIONSFigure 1 Split phase dimensions

Figure 2 Single phase dimensions

Model Workingvoltage

UL1449 VPR3rd Edition

Limiting voltageUp

Ringwave200A Phase types

3kA 10kA (In) 80kA versions (V) (V) (V) (V) (kV) (V)ZD16700 120 600 580 800 08 60 Single phase 2-wireZD16701 120240 600 580 800 08 60 Split phase 3-wireZD16709 240 1200 890 1200 12 75 Single phase 2-wire TTZD16900 120TT 6001200 580890 8001300 0813 6075 Single phase 2-wire TTZD16901 120240TT 6001200 580890 8001300 0813 6075 Split phase 3-wire TT100kA versionsZD16730 120 600 580 800 08 60 Single phase 2-wireZD16731 120240 600 580 800 08 60 Split phase 3-wireZD16739 240 1200 890 1200 12 75 Single phase 2-wire TTZD16930 120TT 6001200 580890 8001300 0813 6075 Single phase 2-wire TTZD16931 120240TT 6001200 580890 8001300 0813 6075 Split phase 3-wire TT120kA versionsZD16740 120 600 580 800 08 60 Single phase 2-wireZD16741 120240 600 580 800 08 60 Split phase 3-wireZD16749 240 1200 890 1200 12 75 Single phase 2-wire TTZD16940 120TT 6001200 580890 8001300 0813 6075 Single phase 2-wire TTZD16941 120240TT 6001200 580890 8001300 0813 6075 Split phase 3-wire TT

TO ORDER SPECIFY

APPROVALSCountry StandardAuthority Approved for Product

United StatesCanada

UL 1449 3rd Edition Listed AC power product ZD16700 ZD16701 ZD16709 ZD16900 ZD16901 ZD16730 ZD16731 ZD16739 ZD16930 ZD16931 ZD16740 ZD16741 ZD16749 ZD16940 ZD16941

randybobo
Rectangle

Notes1 Safety approvals cover frequency 47-63 Hz2 At low temperature and low line voltage start uptime will increase

AC-DC

Specification

100 Watts

bull -40 ordmC to +75 ordmC Operation

bull 100 W - Baseplate Cooled

bull High Efficiency Resonant Topology

bull Remote Sense

bull 5V Standby Output

bull Remote OnOff amp Power OK Signal

bull 3 Year Warranty

ECC100 Series

InputInput Voltage bull 85-264 VAC (120-370 VDC) derate output

power lt90 VAC by 10Input Frequency bull 47-400 Hz (See note 1)Input Current bull 14 A typical at 115 VAC full load

08 A typical at 230 VAC full loadInrush Current bull 40 A max at 230 VAC 25 ordmC cold startPower Factor bull EN61000-3-2 class AEarth Leakage Current bull 300 microA at 264 VAC60 Hz max

0511 mA 115230 VAC at 400 Hz typInput Protection bull Internal T50 A250 V fuse in line

and neutral

OutputOutput Voltage bull 12-48 VDC (see tables)Output Voltage Trim bull plusmn5Initial Set Accuracy bull plusmn1 V1 plusmn3 V2Minimum Load bull No minimum load requiredStart Up Delay bull Typically 1 s (see note 2)Start Up Rise Time bull 50 ms typicalHold Up Time bull 16 ms min at 115 VACDrift bull plusmn02 after 20 min warm upLine Regulation bull plusmn05 maxLoad Regulation bull plusmn1 V1 plusmn5 V2 maxOverUndershoot bull 5 typicalTransient Response bull 4 max deviation recovery to within

1 in 500 micros for a 50-75-50 loadchange

Ripple amp Noise bull 1 pk-pk V1 V2 2 20 MHz bandwidthOvervoltage Protection bull 115-140 Vnom recycle input to resetOverload Protection bull 110-150 V1 onlyShort Circuit Protection bull Continuous trip and restart (Hiccup mode)Temperature bull 005˚CCoefficientRemote Sense bull Compensates for 05 V total voltage dropRemote OnOff bull Uncommitted isolated optocoupler diode

powered diode inhibits V1

xppowercom

GeneralEfficiency bull 88 typicalIsolation bull 4000 VAC Input to Output

1500 VAC Input to Ground500 VDC Output to Ground

Switching Frequency bull 65 kHz typicalSignals bull Power OK - open collector

Remote OnOff 5 V StandbyMTBF bull 220 kHrs to MIL-HDBK-217F at 25 ordmC GB

EnvironmentalOperating Temperature bull -40 ˚C to +75 ˚C ambient Baseplate must

be maintained le+85 ordmC see longformdatasheet for further details

Cooling bull Baseplate conduction coolingOperating Humidity bull 95 RH non-condensingStorage Temperature bull -40 ˚C to +85 ˚COperating Altitude bull 3000 mShock bull 30 g pk half sine 6 axesVibration bull 2 g rms 5 Hz to 500 kHz 3 axes

EMC amp SafetyLow Voltage PSU EMC bull EN61204-3 high severity level as belowEmissions bull EN55022 level B conducted

EN55022 level A radiatedHarmonic Currents bull EN61000-3-2 class AVoltage Flicker bull EN61000-3-3Radiated Immunity bull EN61000-4-3 level 3 Perf Criteria AEFTBurst bull EN61000-4-4 level 3 Perf Criteria ASurge bull EN61000-4-5 installation class 3

Perf Criteria A installation class 4Perf Criteria A with optional filter board

Conducted Immunity bull EN61000-4-6 level 3 Perf Criteria ADips amp Interruptions bull EN61000-4-11 30 10 ms 60 100 ms

100 5000 ms Perf Criteria A B BSafety Approvals bull IEC60950-1 CB report CSA 222 No

60950-1 UL60950-1 TUV EN60950-1Equipment Protection bull Class IClass

06-May-09

AC-DC

025 FastonGround tab

2 x 020(508)

230 (5842)

2 x 460 (11684)

500 (1270)

155(394)

2 x 023(58)

J11

2

3 x 020(508)

040(102)

2 x 370(9398)

5 x M3 clearance holes

410(1041)

330(838)

Voltage Adj

Mounting surfacemarked with ldquoArdquo

J2

J3

1

12

10 9

8

ECC100Models and Ratings

Input Connector J1Molex PN 09-65-2038

1 Line2 Neutral

Mechanical Details

Notes1 All dimensions in inches (mm)2 Tolerance xx = plusmn002 (050) xxx = plusmn001 (025)

3 Weight 12 lbs (550g)

J1 mates with Molex housingPN 09-50-1031

Output Connector J2Molex PN 09-65-2088

Pin Single Output1 +V12 +V13 +V14 +V15 RTN6 RTN7 RTN8 RTN

J2 mates with Molex housing PN09-50-1081 and both with Molexseries 5194 crimp terminals

Signal Connector J3Molex PN B10B-PHDSS

1 +5 V Standby2 Logic GND3 Logic GND4 Power OK5 Inhibit Hi6 Inhibit Lo7 +Sense8 -Sense9 +Vout10 -Vout

J3 mates with JST housing PNPHDR-10VS and withJST SPHD-001T-P05 crimp terminals

Output Power Output Voltage V1 MaxOutput Current V1 Standby Supply V2 Model Number

100 W 120 VDC 81 A 50 V05 A ECC100US12

100 W 150 VDC 65 A 50 V05 A ECC100US15

100 W 240 VDC 41 A 50 V05 A ECC100US24

100 W 280 VDC 35 A 50 V05 A ECC100US28

100 W 480 VDC 20 A 50 V05 A ECC100US48

debode
Highlight

1

HLMP-EGxx HLMP-EHxx HLMP-ELxxNew T-1frac34 (5mm) Extra High Brightness AlInGaP LED Lamps

Data Sheet

Features

Viewing angle 15deg 23deg 30deg

High luminous output

Colors 590nm Amber 615nm Red Orange 626nm Red

Package options

With or without lead standoff

Superior resistance to moisture

Untinted for 15deg 23deg and 30deg lamps

Applications

Traffic management- Traffic signals- Pedestrian signals- Work zone warning lights- Variable message signs

Solar Power signs

Commercial outdoor advertising- Signs- Marquees

Description

These Precision Optical Performance AlInGaP LEDs provide superior light output for excellent readability in sunlight and are extremely reliable AlInGaP LED tech-nology provides extremely stable light output over long periods of time Precision Optical Performance lamps utilize the aluminum indium gallium phosphide (AlInGaP) technology

These LED lamps are untinted T-1frac34 packages incorpo-rating second generation optics producing well defined spatial radiation patterns at specific viewing cone angles

These lamps are made with an advanced optical grade epoxy offering superior high temperature and high moisture resistance performance in outdoor signal and sign application The maximum LED junction tempera-ture limit of +130degC enables high temperature operation in bright sunlight conditions The epoxy contains both uv-a and uv-b inhibitors to reduce the effects of long term exposure to direct sunlight

Benefits

Superior performance for outdoor environments

Suitable for auto-insertion onto PC board

2

Package Dimension

A Non-standoff B Standoff

Viewing Angle d

15deg 1239plusmn025(0476plusmn0010)

23deg amp 30deg 1196plusmn025(0459plusmn0010)

Notes1 All dimensions are in millimeters (inches) 2 Leads are mild steel with tin plating3 The epoxy meniscus is 121mm max4 For Identification of polarity after the

leads are trimmed off please refer to the illustration below

CATHODE ANODE

114 plusmn 020(0045 plusmn 0008)

580 plusmn 020(0228 plusmn 0008)

3160(1244) MIN

070 (0028)MAX

100(0039)

MIN

871 plusmn 020(0343 plusmn 0008)

254 plusmn 038(0100 plusmn 0015)

050 plusmn 010(0020 plusmn 0004) SQ TYP

CATHODELEAD

235 (0093)MAX

CATHODEFLAT

114 plusmn 020(0045 plusmn 0008)

580 plusmn 020(0228 plusmn 0008)

3160(1244) MIN

070 (0028)MAX

100(0039)

MIN

871 plusmn 020(0343 plusmn 0008)

254 plusmn 038(0100 plusmn 0015)

050 plusmn 010(0020 plusmn 0004) SQ TYP

CATHODELEAD

CATHODEFLAT

d

150 plusmn 015(0059 plusmn 0006)

500 plusmn 020(0197 plusmn 0008)

500 plusmn 020(0197 plusmn 0008)

3

Part Numbering System

Note Please refer to AB 5337 for complete information on part numbering system

Device Selection Guide

Typical viewingAngle 2θ12 (Deg) [4]

Color and DominantWavelength (nm) Typ [3]

Lamps without Standoff on leads(Package drawing A)

Lamps with Standoff on leads (Package drawing B)

Luminous Intensity Iv (mcd) [125] at 20 mA

Min Max

15deg Amber 590 HLMP-EL1A-Z1KDD HLMP-EL1B-Z1KDD 12000 21000

HLMP-EL1A-Z1LDD HLMP-EL1B-Z1LDD 12000 21000

Red 626 HLMP-EG1A-Z10DD HLMP-EG1B-Z10DD 12000 21000

Red Orange 615 HLMP-EH1A-Z10DD HLMP-EH1B-Z10DD 12000 21000

23deg Amber 590 HLMP-EL2A-XYKDD HLMP-EL2B-XYKDD 7200 12000

HLMP-EL2A-XYLDD HLMP-EL2B-XYLDD 7200 12000

Red 626 HLMP-EG2A-XY0DD HLMP-EG2B-XY0DD 7200 12000

Red Orange 615 HLMP-EH2A-XY0DD HLMP-EH2B-XY0DD 7200 12000

30deg Amber 590 HLMP-EL3A-VWKDD HLMP-EL3B-VWKDD 4200 7200

HLMP-EL3A-VWLDD HLMP-EL3B-VWLDD 4200 7200

HLMP-EL3A-WXKDD HLMP-EL3B-WXKDD 5500 9300

HLMP-EL3A-WXLDD HLMP-EL3B-WXLDD 5500 9300

Red 626 HLMP-EG3A-VW0DD HLMP-EG3B-VW0DD 4200 7200

HLMP-EG3A-WX0DD HLMP-EG3B-WX0DD 5500 9300

Red Orange 615 HLMP-EH3A-WX0DD HLMP-EH3B-WX0DD 5500 9300Notes1 The luminous intensity is measured on the mechanical axis of the lamp package and it is tested with pulsing condition2 The optical axis is closely aligned with the package mechanical axis3 Dominant wavelength λd is derived from the CIE Chromaticity Diagram and represents the color of the lamp4 θfrac12 is the off-axis angle where the luminous intensity is half the on-axis intensity 5 Tolerance for each bin limit is plusmn 15

HLMP ndash E x xx - x x x xx

Mechanical OptionsDD Ammo Pack

Color Bin Selections0 Full color distributionK Color Bin 2 amp 4L Color Bin 4 amp 6

Maximum Intensity BinRefer to Device Selection Guide

Minimum Intensity Bin

Viewing Angle and Lead Standoffs1A 15deg without lead standoff1B 15deg with lead standoff2A 23deg without lead standoff2B 23deg with lead standoff3A 30deg without lead standoff3B 30deg with lead standoff

ColorG Red 626nmL Amber 590nmH Red Orange 615nm

Refer to Device Selection Guide

4

Electrical Optical Characteristics

TJ = 25degC

Parameter Symbol Min Typ Max Units Test Conditions

Forward Voltage Amber Red Red Orange VF 18 21 24 V

IF = 20 mA

Reverse Voltage VR 5 V IR = 100 μA

Dominant Wavelength [1]

Amber Red Red Orange

d584561806120

590062606150

594563006190

nm IF = 20 mA

Peak Wavelength Amber Red Red Orange

PEAK594634621

nm Peak of Wavelength of Spectral Distribution at IF = 20 mA

Spectral Halfwidth Amber Red Red Orange

∆12131414

nm

Thermal resistance RJ-PIN 240 degCW LED junction to anode lead

Luminous Efficacy [2]

Amber Red Red Orange

ηv500200265

lmW Emitted Luminous FluxEmitted Radiant Flux

Luminous Flux Amber Red Red Orange

Φv210023002300

mlm IF = 20 mA

Luminous Efficiency [3]

Amber Red Red Orange

ηe505555

lmW Emitted Luminous FluxElectrical Power

Thermal coefficient of d Amber Red Red Orange

008005007

nmdegC IF = 20 mA +25degC le TJ le +100degC

Notes1 The dominant wavelength λd is derived from the CIE Chromaticity Diagram referenced to Illuminant E Tolerance for each color of dominant

wavelength is +- 05nm2 The radiant intensity Ie in watts per steradian maybe found from the equation Ie = Iv ηV where Iv is the luminous intensity in candela and ηV is

the luminous efficacy in lumens watt3 ηe = Φv IF x VF where Φv is the emitted luminous flux IF is electrical forward current and VF is the forward voltage

Absolute Maximum Ratings TJ = 25degC

Parameter Red Amber Red Orange Unit

DC Forward Current [2] 50 mA

Peak Forward Current 100 [1] mA

Average forward current 30 mA

Power Dissipation 120 mW

Reverse Voltage 5 V

Operating Temperature Range -40 to +100 degC

Storage Temperature Range -40 to +100 degC

Notes1 Duty Factor 30 frequency 1KHz2 Derate linearly as shown in Figure 4

5

Figure 1 Relative Intensity vs Peak Wavelength Figure 2 Forward Current vs Forward Voltage

Figure 3 Relative Luminous Intensity vs Forward Current Figure 4 Maximum Forward Current vs Ambient Temperature

Figure 5Radiation Pattern for 15deg Viewing Angle Lamp Figure 6 Radiation Pattern for 23deg Viewing Angle Lamp

0

20

40

60

80

100

0 1 2 3

FORWARD VOLTAGE-V

FORW

ARD

CURREN

T-mA

0005

1015

2025

3035

4045

50

0 20 40 60 80 100DC FORWARD CURRENT - mA

RELA

TIVE

LUM

INOU

S INTEN

SITY

(NORMAL

IZED

AT 2

0 mA)

0

10

20

30

40

50

60

0 20 40 60 80 100

TA - AMBIENT TEMPERATURE - -C

I FMAX

- MAX

IMUM

FORW

ARD

CURREN

T - mA

00

02

04

06

08

10

-90 -60 -30 0 30 60 90

ANGULAR DISPLACEMENT-DEGREE

NORM

ALIZED

INTE

NSIT

Y

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPLACEMENT-DEGREE

NORM

ALIZED

INTE

NSIT

Y

00

02

04

06

08

10

500 550 600 650WAVELENGTH - nm

RELA

TIVE

INTE

NSIT

Y RedAmber

Red Orange

6

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPLACEMENT-DEGREE

NORM

ALIZED

INTE

NSIT

Y

Figure 7 Radiation Pattern for 30deg Viewing Angle Lamp

Relative Forward Voltage vs Junction Temperature

Relative Light Output vs Junction Temperature

01

10

100

-40 -20 0 20 40 60 80 100 120 140TJ - JUNCTION TEMPERATURE - degC

RELA

TIVE

LIGH

T OUTPU

T (N

ORMAL

IZED

AT T

J=25degC

)

-030

-025

-020

-015

-010

-005

000

005

010

015

020

-40 -20 0 20 40 60 80 100 120 140

TJ - JUNCTION TEMPERATURE - degC

FORW

ARD VOLTAGE S

HIFT

- V

Red Orange

Red

Amber

Red Orange

Red

Amber

7

Intensity Bin Limit Table (131 Iv bin ratio)

Bin

Intensity (mcd) at 20mA

Min Max

V 4200 5500

W 5500 7200

X 7200 9300

Y 9300 12000

Z 12000 16000

1 16000 21000

Tolerance for each bin limit is plusmn 15

VF Bin Table (V at 20mA)

Bin ID Min Max

VD 18 20

VA 20 22

VB 22 24

Tolerance for each bin limit is plusmn 005V

Avago Color Bin on CIE 1931 Chromaticity Diagram

0280

0300

0320

0340

0360

0380

0400

0420

0440

0460

0500 0550 0600 0650 0700 0750 0800X

Y

2

4

6

Amber

Red

Red Orange

Red Color Range

MinDom

Max Dom X min Y Min X max Y max

618 630 06872 03126 06890 02943

06690 03149 07080 02920

Tolerance for each bin limit is plusmn 05nm

Amber Color Range

BinMin Dom

Max Dom Xmin Ymin Xmax Ymax

2 587 5895 05570 04420 05670 04250

05530 04400 05720 04270

4 5895 592 05720 04270 05820 04110

05670 04250 05870 04130

6 592 5945 05870 04130 05950 03980

05820 04110 06000 03990

Tolerance for each bin limit is plusmn 05nm

Red Orange Color Range

MinDom

Max Dom Xmin Ymin Xmax Ymax

612 619 06712 06887 06716 06549

03280 03109 03116 03282

Tolerance for each bin limit plusmn 05nm

NoteAll bin categories are established for classification of products Products may not be available in all bin categories Please contact Avago representative for further information

8

Precautions

Lead Forming The leads of an LED lamp may be preformed or cut to

length prior to insertion and soldering on PC board

For better control it is recommended to use proper tool to precisely form and cut the leads to applicable length rather than doing it manually

If manual lead cutting is necessary cut the leads after the soldering process The solder connection forms a mechanical ground which prevents mechanical stress due to lead cutting from traveling into LED package This is highly recommended for hand solder operation as the excess lead length also acts as small heat sink

Soldering and Handling Care must be taken during PCB assembly and

soldering process to prevent damage to the LED component

LED component may be effectively hand soldered to PCB However it is only recommended under unavoidable circumstances such as rework The closest manual soldering distance of the soldering heat source (soldering ironrsquos tip) to the body is 159mm Soldering the LED using soldering iron tip closer than 159mm might damage the LED

159mm

ESD precaution must be properly applied on the soldering station and personnel to prevent ESD damage to the LED component that is ESD sensitive Do refer to Avago application note AN 1142 for details The soldering iron used should have grounded tip to ensure electrostatic charge is properly grounded

Recommended soldering condition

Wave Soldering [1 2]

Manual Solder Dipping

Pre-heat temperature 105 degC Max -

Preheat time 60 sec Max -

Peak temperature 260 degC Max 260 degC Max

Dwell time 5 sec Max 5 sec Max

Note 1) Above conditions refers to measurement with thermocouple

mounted at the bottom of PCB2) It is recommended to use only bottom preheaters in order to reduce

thermal stress experienced by LED

Wave soldering parameters must be set and maintained according to the recommended temperature and dwell time Customer is advised to perform daily check on the soldering profile to ensure that it is always conforming to recommended soldering conditions

Anode

Note 1 PCB with different size and design (component density) will have

different heat mass (heat capacity) This might cause a change in temperature experienced by the board if same wave soldering setting is used So it is recommended to re-calibrate the soldering profile again before loading a new type of PCB

2 Avago Technologiesrsquo high brightness LED are using high efficiency LED die with single wire bond as shown below Customer is advised to take extra precaution during wave soldering to ensure that the maximum wave temperature does not exceed 260degC and the solder contact time does not exceeding 5sec Over-stressing the LED during soldering process might cause premature failure to the LED due to delamination

Avago Technologies LED Configuration

Note Electrical connection between bottom surface of LED die and the lead frame is achieved through conductive paste

Any alignment fixture that is being applied during wave soldering should be loosely fitted and should not apply weight or force on LED Non metal material is recommended as it will absorb less heat during wave soldering process

Note In order to further assist customer in designing jig accurately that fit Avago Technologiesrsquo product 3D model of the product is available upon request

At elevated temperature LED is more susceptible to mechanical stress Therefore PCB must allowed to cool down to room temperature prior to handling which includes removal of alignment fixture or pallet

If PCB board contains both through hole (TH) LED and other surface mount components it is recommended that surface mount components be soldered on the top side of the PCB If surface mount need to be on the bottom side these components should be soldered using reflow soldering prior to insertion the TH LED

Recommended PC board plated through holes (PTH) size for LED component leads

LED component lead size Diagonal

Plated through hole diameter

045 x 045 mm(0018x 0018 inch)

0636 mm(0025 inch)

098 to 108 mm(0039 to 0043 inch)

050 x 050 mm(0020x 0020 inch)

0707 mm(0028 inch)

105 to 115 mm(0041 to 0045 inch)

Over-sizing the PTH can lead to twisted LED after clinching On the other hand under sizing the PTH can cause difficulty inserting the TH LED

9

Refer to application note AN5334 for more information about soldering and handling of high brightness TH LED lamps

Example of Wave Soldering Temperature Profile for TH LED

Ammo Packs Drawing

Note The ammo-packs drawing is applicable for packaging option ndashDD amp -ZZ and regardless standoff or non-standoff

Recommended solder Sn63 (Leaded solder alloy)SAC305 (Lead free solder alloy)

Flux Rosin flux

Solder bath temperature 255degC plusmn 5degC (maximum peak temperature = 260degC)

Dwell time 30 sec - 50 sec(maximum = 5sec)

Note Allow for board to be sufficientlycooled to room temperature beforeexerting mechanical force

60sec Max

TIME (sec)

260 degC Max

105 degC Max

TEMPERA

TURE

(degC)

10

Packaging Box for Ammo Packs

Note The dimension for ammo pack is applicable for the device with standoff and without standoff

Packaging Label(i) Avago Mother Label (Available on packaging box of ammo pack and shipping box)

13

13

13

$$$

amp

13()

+amp13amp(amp+---(+)012-

DISCLAIMER AVAGOrsquoS PRODUCTS AND SOFTWARE ARE NOT SPECIFICALLY DESIGNED MANUFACTURED OR AUTHORIZED FOR SALE AS PARTS COMPONENTS OR ASSEMBLIES FOR THE PLANNING CONSTRUCTION MAINTENANCE OR DIRECT OPERATION OF A NUCLEAR FACILITY OR FOR USE IN MEDICAL DEVICES OR APPLICATIONS CUSTOMER IS SOLELY RESPONSIBLE AND WAIVES ALL RIGHTS TO MAKE CLAIMS AGAINST AVAGO OR ITS SUPPLIERS FOR ALL LOSS DAMAGE EXPENSE OR LIABILITY IN CONNECTION WITH SUCH USE

amp(313

313

amp

4

413

+)

$5amp136$

amp

13()

amp

(+)012-

(ii) Avago Baby Label (Only available on bulk packaging)

Acronyms and Definition

BIN

(i) Color bin only or VF bin only

(Applicable for part number with color bins but without VF bin OR part number with VF bins and no color bin)

OR

(ii) Color bin incorporated with VF Bin

(Applicable for part number that have both color bin and VF bin)

Example

(i) Color bin only or VF bin only

BIN 2 (represent color bin 2 only)

BIN VB (represent VF bin ldquoVBrdquo only)

(ii) Color bin incorporate with VF Bin

BIN 2VB

VB VF bin ldquoVBrdquo

2 Color bin 2 only

For product information and a complete list of distributors please go to our web site wwwavagotechcom

Avago Avago Technologies and the A logo are trademarks of Avago Technologies in the United States and other countriesData subject to change Copyright copy 2005-2010 Avago Technologies All rights reserved AV02-1687EN - February 23 2010

HLMP-Cx1A1B2A2B3A3BNew 5mm Blue and Green LED Lamps

Data Sheet

CAUTION INGaN devices are Class 1C HBM ESD sensitive per JEDEC Standard Please observe appropriate precautions during handling and processing Refer to Application Note AN ndash 1142 for additional details

Description

These high intensity blue and green T-1frac34 package LEDs are untinted and non-diffused Based on the most efficient and cost effective InGaN material technology and incor-porating second generation optics they produce well defined spatial radiation patterns at specific viewing cone angles

Advanced optical grade epoxy construction offers superior high temperature and moisture resistance per-formance in outdoor signal and sign applications

Features

Well defined spatial radiation pattern

High luminous output

Untinted Non-diffused

Available in Colorndash Blue 470nmndash Green 525nm

Viewing Angle 15deg 23deg and 30deg

Standoff or non-standoff

Superior resistance to moisture

Applications

Commercial outdoor advertising

Traffic Sign

Variable Message Sign

2

Package Dimensions

Drawing A (Non-standoff)

Drawing B (Standoff)

cathodeflat

Cathode

d

100 plusmn 0200039 plusmn 0008

130 plusmn 0150051 plusmn 0006870 plusmn 020

0343 plusmn 0008

500 plusmn 0200197 plusmn 0008

580 plusmn 0200228 plusmn 0008

254 plusmn 0380100 plusmn 0015

070 max0028

3160min1244

sq typ050 plusmn 0100020 plusmn 0004

100 min0039

Viewing Angle d

HLMP-Cx1B 1296plusmn025(0510plusmn0010)

HLMP-Cx2B 1232 plusmn025(0485plusmn0010)

HLMP-Cx3B 1200plusmn025(0472plusmn0010)

Notes1 All dimensions are in millimeters (inches) 2 Leads are mild steel with tin plating3 The epoxy meniscus is 150mm max

100 plusmn 0200039 plusmn 0008

070 max0028

870 plusmn 0200343 plusmn 0008

500 plusmn 0200197 plusmn 0008

3160min1244

Cathode 100 min0039

sq typ050 plusmn 0100020 plusmn 0004

254 plusmn 0380100 plusmn 0015

cathodeflat

580 plusmn 0200228 plusmn 0008

3

Device Selection Guide

Part Number ColorTypical Viewing angle 2frac12 (deg) [4]

Luminous Intensity Iv (mcd) at 20 mA [125]

Standoff Non Standoff

Package drawingMin Max

HLMP-CB1A-XY0DD Blue 15deg 7200 12000 Non Standoff A

HLMP-CB1A-XYBDD

HLMP-CB1A-XYCDD

HLMP-CB1B-XY0DD Standoff B

HLMP-CB1B-XYBDD

HLMP-CB1B-XYCDD

HLMP-CB2A-VW0DD 23deg 4200 7200 Non Standoff A

HLMP-CB2A-VWBDD

HLMP-CB2A-VWCDD

HLMP-CB2B-VW0DD Standoff B

HLMP-CB2B-VWBDD

HLMP-CB2B-VWCDD

HLMP-CB3A-UV0DD 30deg 3200 5500 Non Standoff A

HLMP-CB3A-UVBDD

HLMP-CB3A-UVCDD

HLMP-CB3B-UV0DD Standoff B

HLMP-CB3B-UVBDD

HLMP-CB3B-UVCDD

HLMP-CM1A-450DD Green 15deg 35000 59000 Non Standoff A

HLMP-CM1A-45BDD

HLMP-CM1A-45CDD

HLMP-CM1B-450DD Standoff B

HLMP-CM1B-45BDD

HLMP-CM1B-45CDD

HLMP-CM2A-120DD 23deg 16000 27000 Non Standoff A

HLMP-CM2A-12BDD

HLMP-CM2A-12CDD

HLMP-CM2B-120DD Standoff B

HLMP-CM2B-12BDD

HLMP-CM2B-12CDD

HLMP-CM3A-Z10DD 30deg 12000 21000 Non Standoff A

HLMP-CM3A-Z1BDD

HLMP-CM3A-Z1CDD

HLMP-CM3B-Z10DD Standoff B

HLMP-CM3B-Z1BDD

HLMP-CM3B-Z1CDD

Notes1 The luminous intensity is measured on the mechanical axis of the lamp package and it is tested with pulsing condition2 The optical axis is closely aligned with the package mechanical axis3 Dominant wavelength d is derived from the CIE Chromaticity Diagram and represents the color of the lamp4 frac12 is the off-axis angle where the luminous intensity is half the on-axis intensity 5 Tolerance for each bin limit is plusmn 15

4

Part Numbering System

Note please refer to AB 5337 for complete information on part numbering system

Packaging OptionDD Ammo Pack

Color Bin Selection0 Full DistributionB Color Bin 2 amp 3C Color Bin 3 amp 4

Maximum Intensity Bin 0 No maximum intensity limit (refer to selection guide)

Minimum Intensity Bin Refer to Device Selection Guide

Viewing Angle and Lead Standoffs1A 15deg without lead standoff1B 15deg with lead standoff2A 23deg without lead standoff2B 23deg with lead standoff3A 30deg without lead standoff3B 30deg with lead standoff

ColorB Blue 470M Green 525

HLMP C x xx x x x xx

Absolute Maximum Ratings TJ = 25degC

Parameter Blue Green Unit

DC Forward Current [1] 30 mA

Peak Forward Current 100 [2] mA

Power Dissipation 116 mW

Reverse Voltage 5 V

LED Junction Temperature 110 degC

Operating Temperature Range -40 to + 85 degC

Storage Temperature Range -40 to + 100 degC

Notes1 Derate linearly as shown in figure 42 Duty Factor 10 frequency 1KHz

5

Electrical Optical Characteristics TJ = 25degC

Parameter Symbol Min Typ Max Units Test Conditions

Forward VoltageGreen Blue

VF28 32 38

V IF = 20 mA

Reverse Voltage VR 5 V IR = 10 A

Dominant Wavelength[1]

GreenBlue

d51904600

52504700

53904800

nm IF = 20 mA

Peak WavelengthGreenBlue

PEAK516464

nm Peak of Wavelength of Spectral Distribution at IF = 20 mA

Spectral Half WidthGreenBlue

123023

nm IF = 20mA

Thermal Resistance RJ-PIN 240 degCW LED Junction-to-Pin

Luminous Efficacy [2]

GreenBlue

V51878

lmW Emitted Luminous Flux Emitted Radiant Flux

Thermal coefficient of dGreenBlue

00280024

nmdegC IF = 20 mA +25degC le TJ le +100degC

Notes1 The dominant wavelength is derived from the chromaticity Diagram and represents the color of the lamp2 The radiant intensity Ie in watts per steradian may be found from the equation Ie = IVV where IV is the luminous intensity in candelas and V is

the luminous efficacy in lumenswatt

6

Figure 1 Relative Intensity vs Wavelength Figure 2 Forward Current vs Forward Voltage

Figure 3 Relative Intensity vs Forward Current Figure 4 Maximum Forward Current vs Ambient Temperature

Figure 5 Relative Dominant Wavelength Shift vs Forward Current Figure 6 Radiation Pattern for 15deg

0001

0203

04

050607

08

0910

380 430 480 530 580 630WAVELENGTH - nm

RELA

TIVE

INTENS

ITY

GREENBLUE

0

20

40

60

80

100

0 1 2 3 4 5FORWARD VOLTAGE-V

FORW

ARD CU

RREN

T-m

A

00

05

10

15

20

25

30

35

0 20 40 60 80 100 120DC FORWARD CURRENT-mA

RELA

TIVE

LUM

INOUS INT

ENSI

TY(NOR

MAL

IZED

AT 20m

A)

GREEN

BLUE

-10

-5

0

5

10

0 20 40 60 80 100FORWARD CURRENT-mA

RELA

TIVE

DOM

INAN

T W

AVEL

ENGT

H SH

IFT -

nm GREEN

BLUE

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT -DEGREE

NORM

ALIZ

ED IN

TENS

ITY

0

5

10

15

20

25

30

35

0 20 40 60 80 100TA - AMBIENT TEMPERATURE - degC

I Fmax

- M

AXIM

UM FO

RWARD

CURR

ENT -

mA

7

Figure 7 Radiation Pattern for 23deg Figure 8 Radiation Pattern for 30deg

Figure 9 Relative Light Output vs Junction Temperature Figure 10 Relative Forward Voltage vs Junction Temperature

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT - DEGREE

NORM

ALIZ

ED IN

TENS

ITY

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT - DEGREE

NORM

ALIZ

ED IN

TENS

ITY

01

1

10

-40 -20 0 20 40 60 80 100 120TJ - JUNCTION TEMPERATURE TJ - JUNCTION TEMPERATURE

NORM

ALZI

ED IN

TENS

ITY (

PHOTO)

-03

-02

-01

0

01

02

03

-40 -20 0 20 40 60 80 100 120

FORW

ARD

VOLT

AGE S

HIFT

-VGreenBlue

GreenBlue

Intensity Bin Limit Table (131 Iv bin ratio)

BinIntensity (mcd) at 20mAMin Max

U 3200 4200

V 4200 5500

W 5500 7200

X 7200 9300

Y 9300 12000

Z 12000 16000

1 16000 21000

2 21000 27000

3 27000 35000

4 35000 45000

5 45000 59000

Tolerance for each bin limit is plusmn 15

Green Color Bin Table

Bin Min Dom Max Dom1 5190 5230

2 5230 5270

3 5270 5310

4 5310 5350

5 5350 5390

Tolerance for each bin limit is plusmn 05nm

Blue Color Bin Table

Bin Min Dom Max Dom1 4600 4640

2 4640 4680

3 4680 4720

4 4720 4760

5 4760 4800

Tolerance for each bin limit is plusmn 05nmNote 1 All bin categories are established for classification of products Products may not be available in all bin categories Please contact your Avago

representative for further information

8

Precautions

Lead Forming

The leads of an LED lamp may be preformed or cut to length prior to insertion and soldering on PC board

For better control it is recommended to use proper tool to precisely form and cut the leads to applicable length rather than doing it manually

If manual lead cutting is necessary cut the leads after the soldering process The solder connection forms a mechanical ground which prevents mechanical stress due to lead cutting from traveling into LED package This is highly recommended for hand solder operation as the excess lead length also acts as small heat sink

Soldering and Handling

Care must be taken during PCB assembly and soldering process to prevent damage to the LED component

LED component may be effectively hand soldered to PCB However it is only recommended under unavoidable circumstances such as rework The closest manual soldering distance of the soldering heat source (soldering ironrsquos tip) to the body is 159mm Soldering the LED using soldering iron tip closer than 159mm might damage the LED

ESD precaution must be properly applied on the 159mm

soldering station and personnel to prevent ESD damage to the LED component that is ESD sensitive Do refer to Avago application note AN 1142 for details The soldering iron used should have grounded tip to ensure electrostatic charge is properly grounded

Recommended soldering condition

Wave Soldering [1 2]

Manual Solder Dipping

Pre-heat temperature 105degC Max -

Preheat time 60 sec Max -

Peak temperature 260degC Max 260degC Max

Dwell time 5 sec Max 5 sec Max

Note 1 Above conditions refers to measurement with thermocouple

mounted at the bottom of PCB2 It is recommended to use only bottom preheaters in order to reduce

thermal stress experienced by LED

Wave soldering parameters must be set and maintained according to the recommended temperature and dwell time Customer is advised to perform daily check on the soldering profile to ensure that it is always conforming to recommended soldering conditions

Note 1 PCB with different size and design (component density) will have

different heat mass (heat capacity) This might cause a change in temperature experienced by the board if same wave soldering setting is used So it is recommended to re-calibrate the soldering profile again before loading a new type of PCB

Avago Technologies LED Configuration

Any alignment fixture that is being applied during wave soldering should be loosely fitted and should not apply weight or force on LED Non metal material is recommended as it will absorb less heat during wave soldering process

At elevated temperature LED is more susceptible to mechanical stress Therefore PCB must allowed to cool down to room temperature prior to handling which includes removal of alignment fixture or pallet

If PCB board contains both through hole (TH) LED and other surface mount components it is recommended that surface mount components be soldered on the top side of the PCB If surface mount need to be on the bottom side these components should be soldered using reflow soldering prior to insertion the TH LED

Recommended PC board plated through holes (PTH) size for LED component leads

LED component lead size Diagonal

Plated through hole diameter

045 x 045 mm(0018x 0018 inch)

0636 mm(0025 inch)

098 to 108 mm(0039 to 0043 inch)

050 x 050 mm(0020x 0020 inch)

0707 mm(0028 inch)

105 to 115 mm(0041 to 0045 inch)

Over-sizing the PTH can lead to twisted LED after clinching On the other hand under sizing the PTH can cause difficulty inserting the TH LED

Refer to application note AN5334 for more information about soldering and handling of high brightness TH LED lamps

CATHODE

InGaN Device

9

Example of Wave Soldering Temperature Profile for TH LED

Recommended solder Sn63 (Leaded solder alloy)SAC305 (Lead free solder alloy)

Flux Rosin flux

Solder bath temperature 255degC plusmn 5degC (maximum peak temperature = 260degC)

Dwell time 30 sec - 50 sec(maximum = 5sec)

Note Allow for board to be sufficientlycooled to room temperature beforeexerting mechanical force

60 sec Max

TIME (sec)

260degC Max

105degC Max

TEM

PERA

TURE

(degC)

Ammo Packs Drawing

Note The ammo-packs drawing is applicable for packaging option ndashDD amp -ZZ and regardless standoff or non-standoff

635 plusmn 1300250 plusmn 0051

1270 plusmn 1000500 plusmn 0039

9125 plusmn 062503595 plusmn 002459125 plusmn 062503595 plusmn 00245

1800 plusmn 05007085 plusmn 00195

070 plusmn 02000275 plusmn 00075 A A

1270 plusmn 0300500 plusmn 0012

VIEW AA

400 plusmn 02001575 plusmn 00075Oslash TYP

205 plusmn 10008070 plusmn 00394

CATHODE

10

Packaging Box for Ammo Packs

Note For InGaN device the ammo pack packaging box contain ESD logo

Packaging Label

(i) Avago Mother Label (Available on packaging box of ammo pack and shipping box)

LABEL ON THISSIDE OF BOX

FROM LEFT SIDE OF BOXADHESIVE TAPE MUST BEFACING UPWARDS

ANODE LEAD LEAVESTHE BOX FIRST

(1P) Item Part Number

(1T) Lot Lot Number

LPN

(9D)MFG Date Manufacturing Date

(P) Customer Item

(V) Vendor ID

DeptID Made In Country of Origin

(Q) QTY Quantity

CAT Intensity Bin

BIN Color Bin

(9D) Date Code Date Code

STANDARD LABEL LS0002 RoHS Compliant e3 max temp 260C

For product information and a complete list of distributors please go to our web site wwwavagotechcom

Avago Avago Technologies and the A logo are trademarks of Avago Technologies in the United States and other countriesData subject to change Copyright copy 2005-2009 Avago Technologies All rights reserved AV02-2228EN - December 15 2009

(ii) Avago Baby Label (Only available on bulk packaging)

(1P) PART Part Number

(1T) LOT Lot Number

(9D)MFG DATE Manufacturing Date

CO Country of Origin

Customer PN

Supplier Code

QUANTITY Packing Quantity

CAT Intensity Bin

BIN Color Bin

DATECODE Date Code

RoHS Compliant e3 max temp 260C Lamps Baby Label

DISCLAIMER Avagorsquos products and software are not specifically designed manufactured or authorized for sale as parts components or assemblies for the planning construction maintenenace or direct operation of a nuclear facility or for use in medical devices or applications Customer is solely responsible and waives all rights to make claims against avago or its suppliers for all loss damage expense or liability in connection with such use

Contents of Submittal

DIA Parking Signs Page 1 of 5

Skyline Products Inc

General Specifications for Full Color LED Inserts

DIA Parking Signs Page 2 of 5

Specification for Full Color LED Inserts Notes

10 Full Color LED VMS Inserts

11 Quality Assurance

ISO 90012008 certification for design manufacturing and service Current CDOT and DIA requirement

12 General ETL Listed for UL 48 UL50 and UL 1433 Current CDOT and DIA

requirement 13 Housing Properties Sign housing are designed in accordance to AASHTO Standard Specifications for Structural Supports for Highway Signs Luminaires and Traffic Signals ndash 6th Edition for wind speeds of up to 140 mph AASHTO group load combinations include total sign weight dead load ice and wind loads and the design meets the fatigue requirements for truck-induced gusts Snow loading is include in design loads for applicable geographical regions

Current CDOT and DIA requirement

Sealed housing Welding compliance with AWS standards

All welding shall be by an inert gas process in accordance with the American Welding Society (AWS) Standards 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum The LED DMS manufacturerrsquos welders and welding procedures shall be certified by an ANSIAWS Certified Welding Inspector to the 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum Proof of certification of all the LED DMS manufacturerrsquos welders and applicable welding procedures shall be supplied with the submittals The name phone number and address off the ANSIAWS Certified Welding Inspector that certified the LED VMS manufacturerrsquos welders and procedures shall also be provided with the submittals

Current CDOT and DIA requirement

Black KYNAR 500 coated face on mask and borders mdash 30-year coating guaranteed to not chip fade or peel for 20 years

Current CDOT and DIA requirement

The lens panel assembly shall consist of a KYNAR 500 coated aluminum mask over a clear glazing The lens panel assembly shall be modular in design interchangeable without misalignment of the lens panel and the LED pixels and removable from within the main sign housing

Current CDOT and DIA requirement

Aluminum face (090rdquo) mask over glazing with apertures for the pixels The lens panel aluminum mask shall be 0090 inch minimum thickness and finished with a matte black licensed factory applied KYNAR 500 Resin Fluoropolymer based coating system It shall be perforated to provide an aperture for each pixel on the display modules Each aperture shall be as small as possible without blocking the LED light output at the required viewing angle The Skyline aluminum face mask with aperture system will significantly minimize glare on the sign as it blocks more than 73 of sun rays making it very legible even with direct sunlight This method should be required over a ldquolouverrdquo system Louvers create a shelf above each row of pixels collecting snow ice dirt etc and ultimately inhibiting the display

Current CDOT and DIA requirement

Polycarbonate glazing 18rdquoGE LEXAN XL102UV Single lift face that allows a single technician to easily lift the entire face for safe fast and easy access to all the internal sign components

Current CDOT and DIA requirement

Mounting brackets Skyline will work with the appropriate parties to develop a mounting system to accommodate for the type of sign being provided and the structure requirements

Natural aluminum finish (excluding face) Current CDOT and DIA requirement

14 Environmental Control 8 watt per foot heat tape will be installed along the bottom of entire display area Provided heat tape will be controlled by the Advanced Humidity Sensing System of the controller

Current CDOT and DIA requirement

DIA Parking Signs Page 3 of 5

Environmental Sensors (1) Photocell Sensor (1) Internal Temperature Sensor (1) Humidity Sensor (1) Door Alarm

15 LED Display and Electronics Electronics designed and tested to -40degC to 85degC Current CDOT and DIA

requirement True 18-inch display (275 inch vertical and horizontal pitch) Current CDOT and DIA

requirement Display Matrix 7 high x 30 wide Legibility distance 200-1200 feet Current CDOT and DIA

requirement Printed circuit board are built to IPC-A-610D Class 2 certification Current CDOT and DIA

requirement Display modules are easily removable and replicable without the use of any additional tools

Current CDOT and DIA requirement

LED type Each Pixel contains three strings of LEDs

String 1 AlInGaP 30 degree LEDs (Red) String 2 InGaN 30 degree LEDs (Green) String 3 InGaN 30 degree LEDs (Blue)

Pixel design brightness 12400 candela at 20 mA (18rdquo characters) Current CDOT and DIA

requirement LED drive current

Red LED lt 30mA Blue and Green LEDs lt 15mA

All LEDs will have standoffs providing superior LED cooling and eliminate corrosion LED pixel protection and alignment device Silicon conformal coat will conform to MIL-I-46058C Type SR and IPC-CC-830 standards

Current CDOT and DIA requirement

Uniform LED color and brightness 256 minimum brightness levels Pixel Test

The pixel test shall be performed from the central controller on command and automatically once a day During a pixel test the operational status of each pixel shall be tested and then transmitted to the central controller or laptop computer This pixel status test shall report back all LED color string errors within each pixel A list of defective LED color strings shall be provided listing string color line number module number column number and row number for the associated pixel for each defective string The pixel test must be completed in less than 05 seconds regardless of message status

Current CDOT and DIA requirement

True Message Display Verification (Pixel Read) The TMDV shall be performed during both message downloads and during every sign poll from the central controller or laptop computer The TMDV shall perform a real-time read of the displayed message and shall return the operational state of each LED color string within each pixel to the central controller as it is currently displayed to the motorist including any errors This shall allow the central controller operator to see what is visibly displayed to the motorist on an individual pixel basis During a TMDV the operational state of each LED color string within each pixel shall be read by the sign controller to allow the central controller or laptop computer to show the actual message including static flashing and alternating messages that are visibly displayed on the sign in a WYSIWYG format This pixel read shall take place while a message is displayed on the sign without disturbing the message in any way Any flashing flickering blinking dimming or other disturbance of the message during this pixel read shall be cause for rejection of the sign The TMDV shall be an actual real time read of LED color strings at the time of

Current CDOT and DIA requirement

DIA Parking Signs Page 4 of 5

the associated sign poll or message download and shall not be accomplished by simulating errors based on the last pixel test

16 Power Supplies and Sensors High-efficiency power supplies Current CDOT and DIA

requirement Redundant power supply Current CDOT and DIA

requirement Power supply sensors Current CDOT and DIA

requirement Operational status feedback of all sensors Current CDOT and DIA

requirement All LED module power supply voltages shall be continuously measured and monitored by the sign controller The sign controller shall provide these voltage readings to the master controller or laptop computer upon command When a voltage drops below a critical value an error message shall be generated and transmitted to the master controller or laptop computer

17 AC Electrical AC Electrical components will conform to NEC standards Current CDOT and DIA

requirement GFCI outlet 20 Controller and Controller Cabinet 21 Sign Controller Skyline Advanced Controller will be located within each sign housing The controller shall monitor and control the ventilation system and all sensors within the sign housing

Ability to control multiple signs on a single sign structure NTCIP compliance Current CDOT and DIA

requirement 22 Cabinet Type A Skyline extended pole cabinet will be provided Natural aluminum exterior finish Pull-out laptop shelf Door alarm 23 Environmental Control Humidity sensor Internal temperature sensor 24 AC Electrical Conformity with NEC standards Current CDOT and DIA

requirement Circuit breakers Current CDOT and DIA

requirement GFCI outlet 25 Surge Protection Two-stage AC power surge protection with feedback and automatic shutdownisolation

Current CDOT and DIA requirement

The system power shall be protected by two stages of transient voltage suppression devices Tripping of each stage (or both if tripped simultaneously) of the surge protection shall cause the sign controller to call central and report the error condition (for dialup operation) or report the error condition to central on the next poll (for multi-drop operation) There shall be an option that is either enabled or disabled and is selected and downloaded from the central controller to the sign controller When this option is enabled tripping of the second stage of surge protection shall prevent power from reaching any components of the sign until the surge protection has been replaced When this option is disabled the sign will continue to function normally after the second stage of surge protection is tripped

30 Software Signs and Controllers shall be fully compatible with the DIA NTCIP sign software at no additional cost to the department in accordance with these specifications

DIA Parking Signs Page 5 of 5

40 Warranty and Telephone Technical Support One-year limited parts return-to-factory warranty Current CDOT and DIA

requirement Lifetime standard telephone support Current CDOT and DIA

requirement

  • Cover Page
  • Cover Letter
    • Cover Letter
    • Transmittal Letter
      • Product Details
        • Sign Brochure
        • Sign Details
        • System Block Diagram
        • Wiring Block Diagram
          • Industry Compliances
            • ISO Certificates
            • UL Authorization
            • NTCIP
            • Welding Procedures-Employees
              • Component Cut Sheets
                • Kynar
                • Lexan
                • Latch
                • Heat Tape
                • GFI
                • Hub
                • Controller
                • Comm Surge
                • AC Surge
                • Ethernet
                • Power Supply
                • LED
                  • Drawings
Page 12: )5217 $&&(66 6/,0/,1( - Denver International Airportbusiness.flydenver.com/bizpdf/DIAID_2318.pdfSign housings are designed in accordance with AASHTO Standard Specifications for Structural

224

ACTUAL SIZE

ACTUAL SIZE

ACTUAL SIZE

ACTUAL SIZE

ACTUAL SIZE

Dimensions in millimeters (inch) unless otherwise stated

K3 Draw LatchRotary middot Small

Lift and Turn operation bullConsistent pull-up bull

Material and FinishStainless steel or steel zinc plated

Installation NotesInstall assembly with Oslash 3 (125)rivets or M3 (No 4) screws (not supplied)

NotesSpring loaded Ideal for applications where shock and vibration occur Compensates up to 4 (156) for mounting hole irregularities panel variations and gasket set

Part NumberSee table

Order latch and keeper separately

38 (150)

52plusmn08(208plusmn03)

Open

465plusmn08(183plusmn03)

Closed

24 (94)

15(58)33

(129)

39(152)

2 (09)

175(69)

21(81)13

(50)

37(144)

Keeper(shown engaged)

Riveted Spring Loaded

Padlockable Kick-Out Spring

38 (150)

53plusmn08(207plusmn03)

Open

46plusmn08(182plusmn03)

Closed

24 (94)

15(58 )33

(129)

39(152)

2(09)

175(69)

Keeper(shown engaged)

21(81)13

(50)

37(144)

49 (193)

175 (69)

2(09)

39(153)

95(38)

24 (94)

58plusmn08(227plusmn03)

Open

51plusmn08(202plusmn03)

Closed

24(94)44 (175)

38 (150)

Oslash

21 (81)13(50)

37 (144)

Keeper(shown engaged)

38 (150)

52plusmn08(208plusmn03)

Open

465plusmn08(183plusmn03)

Closed

24 (94)

15(58 )

175 (69)

15deg

14(53)

Kick-out spring lifts latch when open for clearance of keeper

Optionalkeeper plate

21(81)

13(50)

37 (144)

Internalkick-out

springshown

24(938)12

(47)

27(1063)

19 (750)

33 (130)(4 places)

Oslash

Paneledges

21(81)13

(50)

37(144)

Keeper

MaterialPart Number

Riveted Spring Loaded Padlockable Kick-Out Spring Keeper

Steel K3-1625-07 K3-1735-07 K3-2403-07 K3-1887-07 K3-0334-07Stainless Steel K3-1625-52 K3-1735-52 K3-2403-52 K3-1887-52 K3-0334-52

wwwsouthcocomK3

barnja
Rectangle
barnja
Rectangle

NELSONtrade TYPE LT SELF-REGULATING HEATER CABLE

SPECIFICATIONAPPLICATION INFORMATION

LT3-CB

LT5-CB

LT8-CB LT10-CB

LT23-CB

LT25-CB

LT28-CB LT210-CB

bull Optional Overjacket bull Standard Metal Braid

bull Stranded Plated Copper Conductors

bull Self-Regulating Conductive bull Bonded Inner Thermoplastic Jacket bull Outer Thermoplastic Elastomer Jacket

Description Nelson Type LT self-regulating heater

cable is a parallel circuit electric heater strip An irradiation cross-linked conductive polymer core material is extruded over the multi-stranded tin-plated 16-gauge copper bus wires The conductive core material increases or decreases its heat output in response

to temperature changes Two jackets provide extra dielectric strength moisture resistance and protection from impact and abrasion damage The inner thermoplastic jacket is extruded over and bonded to the core material A thermoplastic elastomer outer jacket is then extruded over the inner jacket

A stranded tinned copper metal braid is supplied on all heaters An optional overjacket (fluoropolymer or modified polyolefin) can be specified when the heater cable is to be installed in wet or corrosive environments

Principle of Operation The parallel bus wires apply voltage

along the entire length of the heater cable The conductive core provides an infinite number of parallel conductive paths permitting the cable to be cut to any length in the field with no dead or cold zones developing The heater cable derives its self-regulating characteristic from the inherent properties of the conductive core material As the core

material temperature increases the number of conductive paths in the core material decrease automatically decreasing the heat output As the temperature decreases the number of conductive paths increase causing the heat output to increase This occurs at every point along the length of the cable adjusting the power output to the varying conditions along the pipe

The self-regulating effect allows the cable to be overlapped without creating hot spots or burnout As the cable self-regulates its heat output it provides for the efficient use of electric power producing heat only when and where it is needed and also limiting the maximum sheath temperature

Application Nelsons Type LT self-regulating heater

cable is ideal for use in maintaining fluid flow under low ambient conditions Freeze protection and low watt density process temperature systems such as product pipelines fire protection process water dust suppression systems lube oil condensate return hot water and structure anti-icing are typical applications for this product

The base product is supplied with a tinned copper metal braid that may be used in both general applications and in dry non-corrosive hazardous (classified) areas It is also used to provide a conductive ground path when cable is installed on non-conductive surfaces such as plastic or painted pipe

Options (Delete -CB and add) -JT A tinned copper metal braid with a

modified polyolefin overjacket is available for use when the heater cable is exposed to aqueous solutions of inorganic chemicals (phosphate dilute acids chlorides bases and carbonites) It is also recommended where mechanical abuse is a problem

-J A tinned copper metal braid with a fluoropolymer overjacket is available for use when the heater is available for use when the heater cable is exposed to excessive moisture organic chemicals solvents etc in hazardous (classified) areas and ordinary areas

D1- Approved for use in Class I Division 1 Groups B C and D Class II Division 1 Groups E F and G Class III hazardous areas D1 heating cable requires the use of HASK series connection kits

RichardYount
Rectangle

NELSONtrade TYPE LT SPECIFICATIONAPPLICATION INFORMATION SELF-REGULATING HEATER CABLE

Performance and Rating Data

Catalog Number

Service Voltage

Maximum Length

Maximum Maintenance Temperature

Maximum Intermittent Exposure

T-Rating

LT3 120 325 150degF (65degC) 185degF (85degC) T6 LT23 240 650 150degF (65degC) 185degF (85degC) T6 LT5 120 270 150degF (65degC) 185degF (85degC) T6 LT25 240 540 150degF (65degC) 185degF (85degC) T6 LT8 120 210 150degF (65degC) 185degF (85degC) T5

LT28 240 420 150degF (65degC) 185degF (85degC) T5 LT10 120 180 150degF (65degC) 185degF (85degC) T5 LT210 240 360 150degF (65degC) 185degF (85degC) T5

Electrical equipment T-rating codes define the maximum surface temperature that equipment will reach It is used in hazardous (classified) area applications

Circuit Breaker Selection

Max Length (Feet) Vs Circuit Breaker Size

Start-Up 120 Volt 240 Volt

WattsFt Temp 15A 20A 30A 40A 15A 20A 30A 40A 3 50degF (10degC) 325 650 0degF (-18degC) 230 305 325 460 620 650 -20degF (-29degC) 205 275 325 410 550 650 5 50degF (10degC) 225 270 460 540 0degF (-18degC) 155 205 270 310 415 540 -20degF (-29degC) 135 180 270 275 370 540 8 50degF (10degC) 145 195 210 295 390 420 0degF (-18degC) 100 130 195 210 200 265 395 420 -20degF (-29degC) 90 115 175 210 175 235 350 420

10 50degF (10degC) 115 150 180 230 305 360 0degF (-18degC) 85 110 155 180 165 220 325 360 -20degF (-29degC) 75 100 145 180 150 195 290 360

NOTES 1 Circuit breakers are sized per national electrical codes

2 When using 240 volt product at 208 220 or 277 volts use the circuit adjustment factors shown in the Voltage Adjustment Table

3 When using 2 or more heater cables of different wattage ratings in parallel on a single circuit breaker use the 15A

column amperage of 15 amps divide it by the maximum footage to arrive at an ampsfoot figure for each cable You can then calculate circuit breaker sizes for these combination loads These ampsfoot factors include the 125 sizing factor

4 National electrical codes require ground-fault equipment protection for each branch circuit supplying electric

heating equipment Exceptions to this requirement can be found in the 2002 NEC 5 Heater cables with D1 optional construction require the use of ground fault interrupterground leakage device with

a trip setting no greater than 30mA

RichardYount
Rectangle

NELSONtrade TYPE LT SELF-REGULATING HEATER CABLE

SPECIFICATIONAPPLICATION INFORMATION

Power Output Rating

(-1) (10) (21) (32) (43) (54) (65)

TEMPERATURE DEGREES F (C) A LT3 B LT5 C LT8 D LT10 LT23 LT25 LT28 LT210

WATTS PER FOOT x 328 = WATTS PER METER PIPE TEMPERATURE degF CONVERSION TO degC = 59 (degF - 32)

RichardYount
Rectangle

NELSONtrade TYPE LT SELF-REGULATING HEATER CABLE

SPECIFICATIONAPPLICATION INFORMATION

Catalog Numbers Standard Feature Suffix

BASIC CATALOG NUMBERS -CB Tinned Copper Braid Voltage Watts Per Foot

Optional Features Suffix 3 5 8 10 120 VAC LT3 LT5 LT8 LT10

-J Tinned Copper Braid and Fluoropolymer Overjacket 240 VAC LT23 LT25 LT28 LT210 -JT Tinned Copper Braid and Modified Polyolefin Overjacket D1- Division 1 approved

Voltage Adjustment Use of Self-Regulating heater products at other than rated voltages require minor adjustments in power and maximum circuit lengths

ADJUSTMENT MULTIPLIER 208 VAC 220 VAC 277 VAC Absolute

Product Power Length Power Length Power Length Max Length LT23 76 93 85 96 127 107 650 ft LT25 79 93 87 96 124 107 540 ft LT28 84 93 90 96 119 108 420 ft

LT210 86 93 92 96 116 109 360 ft

Approvals FM CSA UL Ordinary Locations - Ordinary Locations - Ordinary Locations - (-CB -J or -JT options) (-CB -J or -JT options) (-CB -J or -JT options) Hazardous (Classified) Hazardous (Classified) Hazardous (Classified) Locations Locations Locations (-CB -J or -JT options) (-CB -J or -JT options) (-CB -J or -JT options) Class I Division 2 Class I Division 2 Class I Division 2 Groups B C D Groups B C D Groups A B C D Class II Division 2 Class II Division 2 Class II Division 2 Groups G Groups E F G Groups F G Class III Division 2 Class III Division 2 Class III Division 2 (-J option) (-J option) (-J option) Class I Zone 1 Class 1 Division 1 Class I Zone 1 and 2 Group IIC Groups B C D Group IIC (D1 option) Class II Division 1 (D1 option) Class I Division 1 Groups E F G Class I Division 1

Groups B C D Class I Zone 1 Groups B C D Group IIB + H2 Class II Division 1 Zone 1 Ex e II T6 (T5) Groups E F G Class III

Accessories bull Connection Kits for Power Connection Tee Splice Splices and End Seals (Nelson PLT and ALT Series) bull Thermostatic Controls (Nelson TA TH TE and HC Series) bull Junction Boxes Tapes and Warning Signs bull Custom Control Monitoring and Power Panels bull Division 1 Connection Kits for Power Connection Tee Splice Splice and End Connection (Nelson HASK Series) bull Zone 1 Connection Kits for Power Connection Tee Splice Splice and End Connection (Nelson Z1-PLT and Z1-ALT Series)

Nelson Heat Tracing Systems products are supplied with a limited warranty Complete Terms and Conditions may be found on Nelsons website at wwwnelsonheaterscom

NELSON HEAT TRACING SYSTEMS bull PO BOX 726 bull TULSA OK 74101 bull 918-627-5530 bull FAX 918-641-7336 bull wwwnelsonheaterscom 316-SA-001 copy 2006 Nelson Heat Tracing Systems October 2006

RichardYount
Rectangle

GFCI Personnel Protection DevicesGFCI Personnel Protection DevicesHospital Grade GFCI Receptacles mdash Back and Side Wired15 AMP 125V at Receptacle 20 AMP 125V Feed-ThroughDESCRIPTION CAT NO COLOR NEMA CONFIG

Basic Cat No Denotes Brown

Duplex Receptacle with LED Indicator Light 6598-HG I W GY R

20 AMP 125V at Receptacle and Feed-ThroughDESCRIPTION CAT NO COLOR NEMA CONFIG

Basic Cat No Denotes Brown

Duplex Receptacle with LED Indicator Light 6898-HG I W GY R

Commercial Grade GFCI Receptacles mdash Back and Side Wired15 AMP 125V at Receptacle 20 AMP 125V Feed-Through

DESCRIPTION CAT NO COLOR NEMA CONFIGBasic Cat No Denotes Brown

No Indicator Light 6599 I W GY E A

Duplex Receptacle with LED Indicator Light 6598 I W

With 41frasl2 Leads 6599-L I W

Buttons match face color 6599-A I W A

20 AMP 125V at Receptacle and Feed-ThroughDESCRIPTION CAT NO COLOR NEMA CONFIG

Basic Cat No Denotes Brown

No Indicator Light 6899 I W GY

Duplex Receptacle with LED 6898 I WIndicator Light

Buttons match face color 6899-A I W A

Switch-Rated GFCI - Back and Side Wired 20 AMP 125V Switch-RatedSwitch Rating 15 HP 120VDESCRIPTION CAT NO COLOR

Basic Cat No Denotes Brown

Blank Face GFCI No Indicator Light 6490 I W E

Combination Switch GFCI Outlet mdash Side WiredSwitch 1000W 125V AC Outlet 15 AMP 125V Feed-Through 20AMP 125VDESCRIPTION CAT NO COLOR

Basic Cat No Denotes Brown

Single-Pole Switch amp GFCI Protected Outlet 5299 I W

All devices are UL Listed Also CSA Certified except where indicated by

6599-W

5299-W

SPECIFICATIONS amp FEATURESReceptaclesbull Trip threshold meets or exceeds UL

requirements for tripping timebull Impact-resistant thermoplastic cover and bodybull Silver alloy contactsbull Compatible with all Decora devices supplied

with Decora wallplate available in selectedDecora colors

bull Terminals accept up to No12 solid or stranded wire

Combination SwitchGFCIbull Ideal for kitchens bathrooms modular kitchen

units bathroom cabinet fixtures lamp cabinetfixtures and applications where combinationdevices are used

TESTING amp CODE COMPLIANCEbull UL Standard 943 Class A (GFCI) and 498

(receptacles)bull UL Listed (File 48380)bull Meets ANSI C73 NEMA WD-1 require-

ments for duplex receptaclesbull CSA Certified (LR-57811)bull Backed by a Limited Two-Year Warranty

COLORBasic Cat Nos shown above denote Brown color Forother color selections add the suffix to catalog numberas follows Ivory (-I) White (-W) Gray (-GY) Red (-R)Black (-E) Almond (-A)

MATERIAL CHARACTERISTICSFlammability Rated V2Operating Temperature -30degF (-35degC) to 151degF (66degC)

421

(10

69

mm

)

170 (432 mm)

130 (330 mm)

113

(286 mm)143

(362 mm)

270

(68

6 m

m)

COMMERCIAL GRADE GFCI RECEPTACLECat No 6599

RESET

TEST

270

(68

5 m

m)

112 (317 mm)

153 (388 mm)

COMBINATION SWITCH GFCI OUTLETCat No 5299

5-15RG

W

5-15RG

W

5-20RG

W

5-20RG

W

F1 To learn more about Levitonrsquos outstanding offering of devices visit our Website at wwwlevitoncom Building a Connected World

RussellHenry
Rectangle

RigidIMC Conduit FittingsTampB Catalog Number

H100-TBUPC Number 78621089863Status ActiveDescription

1 in Zinc Hub Connector with thermoplastic insulating throat sealing ring-Nitrile (BUNA-N) For use with RigidIMC ConduitApplication

Suitable for hazardous locations use in Class I Di-

vision 2 Class II Division 1amp2 Class III Division 1

amp 2 per NEC 501-4(b) 502-4 (a) and 503-3 (a)

Suitable for hazardous locations use in Class II

Groups E F G amp Class III locations per CEC 18-

202 18-252 18-302 18-352

General

Trade Size (inches) 1

Material Zinc

Dimension Information

Dimension A (inches) 2

Dimension B (inches) 1 1316

Dimension C (inches) 1 116

Dimension D (inches) 14

Dimension E (inches) 1

Specifications

3dmodel Available on Website

Packaging

TampB Inner Pack 5

Package in Units 25

TampB Sold in UOM Each

TampB Weight Per UOM 39 lbs per 100

Application Support

Spacing Chart Available on Website

Certifications

RoHS Compliance Yes

Certifications

File Nbr

E 23018

For further technical assistance please contact us

Thomas amp Betts - USA8155 TampB BlvdMemphis TN 38125wwwtnbcom

TampB Technical SupportMS 3B-508155 TampB BlvdMemphis TN 38125

Hours 7AM - 6PM CDTMonday-FridayPhone (888) 862-3289Fax (901) 252-1321Emailtechsupporttnbcom

Skyline Controller - Headless Cut Sheet - Revised 073015 Page 1 of 2

Skyline Controller - Headless

The Skyline Controller consists of an IP addressable NTICP compliant Controller The Skyline Controller is equipped with

all the necessary equipment to run an NTCIP compliant Variable Message Signs of virtually any type or configuration The

Controller is also equipped with other essential features required by various industry standards and DOTs alike

The Skyline Controller is structured around an environmentally hardened Linux-based controller which is fully NTCIP

compliant The Controller also has the following features

NTCIP is natively supported (Protocol converter or translator devices are not required)

Contains memory for storing Changeable amp Permanent messages Graphics Fonts and other necessary files for

controller operation

Contains DMS-specific control firmware (embedded software) that monitors internalexternal sensors (internal temp

ambient temp humidity power supplies battery voltage etc) displaypixel status amp errors communication inputs and

controls the sign display and environmentals as directed by external NTCIP compliant control software

Utilization of a powerful Linux based Central Processing Unit

An Integrated terminal connection

Two (2) NTCIP-compliant RS232 communication ports

One (1) NTCIP-compliant Ethernet port with RJ45 connector

Compatible with an external Hayes-compatible modem or other communications equipment

Integrate Hardware watchdog circuit that provides automatic reset of controller and communications devices

Operating temp range of -40deg to 74deg C (-40deg to 165deg F) and meets applicable NEMA TS2 and TS4 Standards

The user interface is provided via laptop computer to perform the following functions that include

Navigating the controllerrsquos menu subsystem

Displaypixel diagnostics

Activation of messages stored in memory (Permanent amp Changeable)

Configuring communications port settings and NTCIP options

lsquoPowerrsquo Switch and Indicator used to switch main power on to the controller

lsquoLocalRemotersquo Selection used to place the controller in ldquolocal mode

Reset functionality used to restart the controller andor sign(s)

debode
Text Box

Skyline Controller - Headless Cut Sheet - Revised 073015 Page 2 of 2

The Skyline Controllerrsquos NTCIP Remote Interface Ethernet port utilizes a 10100 Ethernet RJ45 Jack that supports the

UDP network protocol In addition the Controller also contains an NTCIP Local Interface connection that is operated

via a laptop computer Some additional functionality that this interface provides are

An Integrated terminal connection

Remote firmware updates

Compliance with the various industry standards listed here

NTCIP o 1101 - Simple Transportation Management Framework (STMF)

o 1102 - Octet Encoding Rules (OER) Base Protocol

o 1103 - Transportation Management Protocols

o 1201 - Global Object (GO) Definitions

o 1203 - Object Definitions for Dynamic Message Signs

o 2001 - Class B Profile

o 2104 - Ethernet Subnetwork Profile

o 2201 - Transportation Transport Profile

o 2202 - Internet (TCPIP and UDPIP) Transport Profile

o 2301 - Simple Transportation Management Framework (STMF) Application Profile

Conformance Level 1

NEMA TS2 ndash where applicable

o Section 2 ndash Environmental Requirements

NEMA TS4 ndash where applicable

o Section 2 ndash Environmental Requirements

o Section 4 ndash Controller To Sign Interface

o Section 8 ndash Electronics and Electrical

o Section 9 ndash Performance Monitoring

o Section 10 ndash Power Requirements

UL48 ndash Standard for Electric Signs

UL50 ndash Standard for Enclosures for Electrical Equipment

IPC-CC-830 ndash For Silicon Conformal Coating

IPC-A-610C Class 2 Acceptability of Electronic Assemblies

ANSIIPC-7711 Rework of Electronic Assemblies

ANSIIPC-7721 Rework and Modification of Printed Boards and Electronic Assemblies

TThhee ZZoonneeBBaarrrriieerr SSeerriieess is a uniquelymodular data and signal line protectionsystem for 24V 4-20mA current loopand Industrial Ethernet applications Byproviding an effective barrier betweenuncontrolled transient environments andyour valuable electronic systems theZoneBarrier Series protects you fromcostly system down time and equipmentfailure

TThhee ssoopphhiissttiiccaatteedd hhyybbrriidd cciirrccuuiittrryyemployed by the ZoneBarrier Seriesprotects your equipment withoutimpeding normal operation ZoneBarrierprotection components comprise acombination of high energy GasDischarge Tubes with ultra fast diodesand Silicon Avalanche Diodes Thiscombination of high quality surgeprotection components gives theZoneBarrier Series its characteristic lowlet-through voltage and high 10kA surgecurrent capacity which provides excellentprotection ZoneBarrier devices haveRJ45 terminal strip or pluggableterminal strip connectors

DDeessiiggnneedd ffoorr mmuullttii--lloooopp oorr ssiinnggllee ccoonnttrroolllloooopp aapppplliiccaattiioonnss the ZoneBarrier Seriesoffers a flexible surge protection solutionthat is capable of growing with yourrequirements A ZoneBarrier module canbe used as a stand-alone device or as abuilding block in a surge protectionsolution as simple or as complex as yourrequirements now and in the future

OOnnee ssiimmppllee mmaannuuaall ooppeerraattiioonn clampsmodules securely onto DIN rail an actionthat also automatically provides theessential high-integrity groundconnection Standard lsquoTop-hatrsquo (T-section)DIN rail is generally suitable for mountingZoneBarrier Series modules Where anumber of ZoneBarrier Series modulesare mounted on one rail any that areincorrectly mounted (and therefore notsecurely grounded) are very obviousand can easily be remountedcorrectly The ZoneBarrierSeries also has twomounting feet ateither end of theu n i t

enabling mounting to a flat surface suchas a cabinet wall

ZZoonneeBBaarrrriieerr ddaattaa aanndd ssiiggnnaall ddeevviicceess aarreetteesstteedd ttoo IIEECC 6611000000--44--55 and CCITT K17Industrial Ethernet compatible versionsare also UL Certified Cat5 and UL 497BListed ZoneBarriers come complete witha full 10 year product warranty

AAddddiittiioonnaall pprrootteeccttiioonn should be providedfor other systems which may be inter-connected eg power feeds telephonewiring etc other units are available forthis purpose

Data Protection

Protects sensitive IO ports against induced surgesand transients

ZoneBarrier

FFoorr 2244VV 44--2200mmAA ccuurrrreenntt lloooopp aapppplliiccaattiioonnss

IInndduussttrriiaall EEtthheerrnneett ccoommppaattiibbllee vveerrssiioonnssUULL CCeerrttiiffiieedd CCaatt55

TThhrreeee ssttaaggee pprrootteeccttiioonn iinncclluuddiinngg GGaass DDiisscchhaarrggee TTuubbee aanndd SSiilliiccoonn AAvvaallaanncchhee DDiiooddee tteecchhnnoollooggyy

TTeesstteedd ttoo IIEECC 6611000000--44--55 aanndd CCCCIITTTT KK1177

1100 yyeeaarr pprroodduucctt wwaarrrraannttyy

CCoouunnttrryy SSttaannddaarrddAAuutthhoorriittyy AApppprroovveedd ffoorr PPrroodduucctt

United States amp UL 497B Listed Networks 24540Canada UL Certified TIAEIA 568-A Cat5

SSppeecciiffiiccaattiioonn

903-1

08 R

ev A

06

08

06

All figures typical at 77degF (25degC) unless otherwise stated

MMaaxxiimmuumm llooaadd ccuurrrreenntt05 Amps

MMaaxxiimmuumm ssuurrggee ccuurrrreenntt4-20mA versions 10kA100Base-T versions8kA (1kA per line)

MMaaxxiimmuumm lleeaakkaaggee ccuurrrreenntt5microA at working voltage (4-20mA versions)

MMaaxxiimmuumm iinn lliinnee rreessiissttaanncceelt 5 ohms

BBaannddwwiiddtthh4-20mA versions 05 MHz100Base-T versions155 MHz

AAmmbbiieenntt tteemmppeerraattuurree lliimmiittssndash40degF to +185degF (working)ndash40degC to +85degC (working)

HHuummiiddiittyy95 RH (non-condensing)

CCaassiinnggMolded plastic

WWeeiigghhtt28oz (008Kg)

DDiimmeennssiioonnssSee figure 1

EEMMCC ccoommpplliiaanncceeBS EN 60950 1992BS EN 61000-6-2 1999

IInnssttaallllaattiioonn

All ZoneBarrier modules are installed in-lineand are identified with ldquoProtectedrdquo andldquoUnprotectedrdquo for fail-safe installation

DDIINN rraaiill mmoouunnttiinngg ((ffiigguurree 22))ZoneBarrier modules can be mounted on anystandard T-section DIN rail or on the optional19rdquo DIN rail assembly To attach theZoneBarrier module to the DIN rail simplylocate the DIN rail foot of the module over onedge of the DIN rail and then securely pushthe ZoneBarrier onto the DIN rail Note theDIN rail must be properly grounded

SSttaanndd--aalloonnee iinnssttaallllaattiioonn ((ffiigguurree 33))To install a ZoneBarrier module as a stand-alone protector attach an ground lead to thesupplied ring terminal and secure this withthe self tapping screw provided to the baseof the unit Using screws (or bolts) mount themodule on any flat surface

TToo oorrddeerr ssppeecciiffyy -- Model number as per specification tableabove

MMoouunnttiinngg ooppttiioonnss

2211660055 5rdquo DIN rail for up to 4 ZoneBarriers

2211664499 175rdquo DIN rail for up to 16 ZoneBarriers

2244550000 19rdquo DIN rail (with mounting brackets) for up to 32 ZoneBarriers

Note In accordance with our policy of continuousimprovement we reserve the right to change the productrsquosspecification without notice

FFiigguurree 22 DIN rail installation FFiigguurree 33 Stand alone installation

FFiigguurree 11 Dimensions

AApppprroovvaallss

MMooddeell TTyyppee LLiinneess WWoorrkkiinngg LLiimmiittiinngg MMaaxxiimmuumm CCoonnnneeccttoorrssvvoollttaaggee vvoollttaaggee ccoonnttiinnuuoouuss

ooppeerraattiinnggvvoollttaaggee

((VV)) ((VV)) ((VV))

24536 4-20mA 4 plus shield 24 30 30 Terminal strip24539 4-20mA 2 plus shield 24 30 30 Pluggable terminal strip24542 4-20mA 6 24 30 30 Pluggable terminal strip24547 4-20mA 4 plus 2 shields 24 30 30 Pluggable terminal strip24540 100Base-T 8 5 10 NA RJ4524550 100Base-T 2 x 4 5 10 NA 2 x RJ4524551 100Base-T 8 5 10 NA RJ45 110 Block

Suitable for Cat5 (8 wire) applications 2KV 1250 1kA 820

AAttllaannttiicc SScciieennttiiffiicc CCoorrppoorraattiioonn4300 Fortune Place Suite A W Melbourne FL 32904 USATel +1 800-544-4737 +1 321-725-8000 Fax +1 321-727-0736E-mail salesatlanticscientificcom wwwascsurgecom

AA mmeemmbbeerr ooff tthhee MMTTLL IInnssttrruummeennttss GGrroouupp ppllcc

casstr
Rectangle

wwwantairacom

Antaira Technologies - Toll-Free (877) 229-3665 - Phone (714) 671-9000 - FAX (714) 671-9944 - e-Mail infoantairacom - Website httpwwwantairacom

140

94

127

30

65

58

268

47

16

116

6

16

385

50 52

Lanolinx LNX-500A800A58-Port 10100BaseTX Slim Industrial Switch

wwwantairacom

Toll-Free (877) 229-3665Phone (714) 671-9000FAX (714) 671-9944

e-Mail infoantairacomWebsite httpwwwantairacom

Reverse Polarity Protection Present

Overload Current Protection Present

Mechanical Casing IP30 Metal Case Dimension (W x H x D) 30 x 140 x 95 mm (118 x 551 x 374 in) Installation DIN-RailWall Mountable

Weight Unit Weight 1 lbs Shipping Weight 15 lbs

Operation Temperature Standard -10deg C to 70deg C (14deg F to 158deg F) Wide Operating Temperature -40deg to 80deg C (-40deg to 176deg F)

Operation Humidity 5 to 95 (Non-condensing)

Storage Temperature -40deg C to 85deg C

EMI FCC Class A CE EN6100-4-2EN6100-4-3EN6100-4-4EN6100-4-5EN6100-4-6 EN6100-4-8EN6100-4-11EN6100-4-12EN6100-6-2EN6100-6-4

Safety ULcUL Class I Division 2 CE EN60950-1

Stability Testing Shock IEC60068-2-27 Free Fall IEC60068-2-32 Vibration IEC60068-2-6

Warranty 5-Year Warranty

LNX-500A 5-Port 10100BaseTX Slim Industrial Ethernet SwitchLNX-500A-T 5-Port 10100BaseTX Slim Industrial Ethernet Switch Wide Operating TemperatureLNX-800A 8-Port 10100BaseTX Slim Industrial Ethernet SwitchLNX-800A-T 8-Port 10100BaseTX Slim Industrial Ethernet Switch Wide Operating Temperature

DR-4524 45W 24VDC Industrial DIN Rail Power SupplyDR-75-24 75W 24VDC Industrial DIN Rail Power SupplyDR-120-24 120W 24VDC Industrial DIN Rail Power Supply

Standard IEEE 8023 10BaseT Ethernet IEEE 8023u 100BaseTX Fast Ethernet IEEE 8023x Flow Control and Back-Pressure

Protocol CSMACD

Switch Architecture Store and Forward

Transfer Rate 14880pps for Ethernet Port 148800pps for Fast Ethernet Port

MAC Address 2K MAC Address Table

Memory Buffer LNX-500A 384 Kbits LNX-800A 448 Kbits

LED Unit Power 1 Power 2 Fault Port LinkActivity Full-DuplexCollision

Connector LNX-500A 5 x 10100TX RJ-45 with Auto MDIMDI-X Function LNX-800A 8 x 10100TX RJ-45 with Auto MDIMDI-X Function

Network Cable 10BaseT 2-pair UTPSTP Cat 3 4 5 cable EIATIA-568 100-ohm (100m) 100BaseTX 2-pair UTPSTP Cat 5 cable EIATIA-568 100-ohm (100m)

Back-Plane LNX-500A 10 Gbps LNX-800A 16 Gbps

Packet Throughput Ability LNX-500A 149Mpps 64bytes LNX-800A 238Mpps 64bytes

Power Supply DC 12 ~ 48V Redundant Power with Polarity Reverse Protect Function and Removable Terminal Block

Power Consumption LNX-500A 293 Watts LNX-800A 471 Watts

technical datasheet

wwwmtl-instcom enquirymtl-instcom

are highly reliable dual-redundant varistor networks ensuring your site is never unprotected Fully automatic in operation ZoneDefender PRO reacts immediately clamping voltage surges without causing undue leakage losses under normal operation No operator intervention is required ZoneDefender PRO resets automatically and is maintenance free

Suitable for all AC power applications ZoneDefender PRO devices provide protection for AC power supplies with no restriction to the amount of load current

Thermal fusing is incorporated into each ZoneDefender PRO as an additional safety feature Short circuit protection with 200kA AIC rating is also supplied as standard for added peace of mind

ZoneDefender PRO offers an LED status indication allowing each varistor network to be continually monitored and indicated by LEDs on the front panel of the device In addition remote monitoring is enabled by the unitrsquos remote indication contacts

Installation is simple - the ZoneDefender PRO devices can be easily surface or nipple mounted

The ZoneDefender PRO Series is UL 1449 3rd Edition Listed and boasts an unrivaled 10 year lsquono questions askedrsquo manufacturers product warranty ZoneDefender PRO devices also exceed the requirements of ANSIIEEE C6245 and ANSIIEEE C6241

The ZoneDefender PRO Series is a versatile high performance surge protector designed for use in a wide variety of industrial institutional and commercial applications The ZoneDefender PRO is the most compact powerful feature-rich surge protector on the market today State-of-the-art circuitry protects equipment from high frequency noise as well as from damaging electrical transients and high-energy disturbances In addition the ZoneDefender PRO Series offers cost-effective high capacity protection along with application versatility features which make the Series the ultimate surge protection solution

ZoneDefender PRO units provide protection between Line to Neutral Line to Ground Line to Line and Neutral to Ground Utilizing Metal Oxide Varistor (MOV) technology the ZoneDefender PROrsquos protection circuits

ZoneDefender Pro SeriesThe most compact powerful feature-rich AC surge protector available

bull 80kA100kAamp120kAsurge-currentratingperphase

bull Includeshigh-performanceEMIRFIfiltering

bull LEDstatusindicationviasolidstatediagnosticsplusremoteindicationcontacts

bull Built-inaudiblealarm

bull Thermalandshortcircuitfusing

bull Shortcircuitcurrentrating200kAIC

bull UL14493rdEditionListed

bull 10yearproductwarranty

901-104RevB160811

EUROPE (EMEA) +44 (0)1582 723633 THE AMERICAS +1 800 835 7075 ASIA-PACIFIC +65 6 487 7887

enquirymtl-instcom csinfomtl-instcom salesmtlsingcomsg 901-104 RevB 160811

The given data is only intended as a product description and should not be regarded as a legal warranty of properties or guarantee In the interest of further technical developments we reserve the right to make design changes

SPECIFICATIONMaximum surge current (Imax)

80kA 100kA amp 120kA (820micros)Maximum continuous operating voltage

120240 versions - 140Vac270VacLines protected AC

L-N L-G L-L N-GDuty cycle performance (820micros)

Rated 1 impulse10000A gt6500 Impulses100A infinite

Long duration current pulse (101000micros) capability

3600A (tested)Frequency range

47Hz to 63HzAmbient temperature limits

ndash40degF to +185degF workingndash40degC to +85degC working

Humidity95 RH (non-condensing)

Audible Alarm90dB

EMIRFI Attenuation-75dB maximum 100kHz to 100MHz

Weight55 lbs (25 kg ) - Split Phase35 lbs (16 kg) - Single phase

DimensionsSee Figure 1 and Figure 2

SCCR RatingSuitable for use on a circuit capable of delivering not more than 200000 rms symmetrical Amperes 480V max

EMC complianceBS EN 60950 1992BS EN 61000-6-2 1999

Ratings in compliance with IEC 61643-1Imax = 80kA 100kA amp 120kAIimp = 5kA (10350)All current results are per phase

EnclosureNEMA 1 2 33R4 4X 12 and 13 (IP66)

Terminals10 AWG (5mm2)

MountingSurface mount by 021rdquo (5mm) diameter holes

Remote contactsForm C (NC NO C) 60W DC 120VA AC 3A max

Indication

Green LED onRed LED off Power protection in all

modes all phases

Green LED offRed LED on

Protection fault (remote indication alarm via contacts amp audible alarm)

Green LED onRed LED on Neutralground fault (voltage

potential)

DIMENSIONSFigure 1 Split phase dimensions

Figure 2 Single phase dimensions

Model Workingvoltage

UL1449 VPR3rd Edition

Limiting voltageUp

Ringwave200A Phase types

3kA 10kA (In) 80kA versions (V) (V) (V) (V) (kV) (V)ZD16700 120 600 580 800 08 60 Single phase 2-wireZD16701 120240 600 580 800 08 60 Split phase 3-wireZD16709 240 1200 890 1200 12 75 Single phase 2-wire TTZD16900 120TT 6001200 580890 8001300 0813 6075 Single phase 2-wire TTZD16901 120240TT 6001200 580890 8001300 0813 6075 Split phase 3-wire TT100kA versionsZD16730 120 600 580 800 08 60 Single phase 2-wireZD16731 120240 600 580 800 08 60 Split phase 3-wireZD16739 240 1200 890 1200 12 75 Single phase 2-wire TTZD16930 120TT 6001200 580890 8001300 0813 6075 Single phase 2-wire TTZD16931 120240TT 6001200 580890 8001300 0813 6075 Split phase 3-wire TT120kA versionsZD16740 120 600 580 800 08 60 Single phase 2-wireZD16741 120240 600 580 800 08 60 Split phase 3-wireZD16749 240 1200 890 1200 12 75 Single phase 2-wire TTZD16940 120TT 6001200 580890 8001300 0813 6075 Single phase 2-wire TTZD16941 120240TT 6001200 580890 8001300 0813 6075 Split phase 3-wire TT

TO ORDER SPECIFY

APPROVALSCountry StandardAuthority Approved for Product

United StatesCanada

UL 1449 3rd Edition Listed AC power product ZD16700 ZD16701 ZD16709 ZD16900 ZD16901 ZD16730 ZD16731 ZD16739 ZD16930 ZD16931 ZD16740 ZD16741 ZD16749 ZD16940 ZD16941

randybobo
Rectangle

Notes1 Safety approvals cover frequency 47-63 Hz2 At low temperature and low line voltage start uptime will increase

AC-DC

Specification

100 Watts

bull -40 ordmC to +75 ordmC Operation

bull 100 W - Baseplate Cooled

bull High Efficiency Resonant Topology

bull Remote Sense

bull 5V Standby Output

bull Remote OnOff amp Power OK Signal

bull 3 Year Warranty

ECC100 Series

InputInput Voltage bull 85-264 VAC (120-370 VDC) derate output

power lt90 VAC by 10Input Frequency bull 47-400 Hz (See note 1)Input Current bull 14 A typical at 115 VAC full load

08 A typical at 230 VAC full loadInrush Current bull 40 A max at 230 VAC 25 ordmC cold startPower Factor bull EN61000-3-2 class AEarth Leakage Current bull 300 microA at 264 VAC60 Hz max

0511 mA 115230 VAC at 400 Hz typInput Protection bull Internal T50 A250 V fuse in line

and neutral

OutputOutput Voltage bull 12-48 VDC (see tables)Output Voltage Trim bull plusmn5Initial Set Accuracy bull plusmn1 V1 plusmn3 V2Minimum Load bull No minimum load requiredStart Up Delay bull Typically 1 s (see note 2)Start Up Rise Time bull 50 ms typicalHold Up Time bull 16 ms min at 115 VACDrift bull plusmn02 after 20 min warm upLine Regulation bull plusmn05 maxLoad Regulation bull plusmn1 V1 plusmn5 V2 maxOverUndershoot bull 5 typicalTransient Response bull 4 max deviation recovery to within

1 in 500 micros for a 50-75-50 loadchange

Ripple amp Noise bull 1 pk-pk V1 V2 2 20 MHz bandwidthOvervoltage Protection bull 115-140 Vnom recycle input to resetOverload Protection bull 110-150 V1 onlyShort Circuit Protection bull Continuous trip and restart (Hiccup mode)Temperature bull 005˚CCoefficientRemote Sense bull Compensates for 05 V total voltage dropRemote OnOff bull Uncommitted isolated optocoupler diode

powered diode inhibits V1

xppowercom

GeneralEfficiency bull 88 typicalIsolation bull 4000 VAC Input to Output

1500 VAC Input to Ground500 VDC Output to Ground

Switching Frequency bull 65 kHz typicalSignals bull Power OK - open collector

Remote OnOff 5 V StandbyMTBF bull 220 kHrs to MIL-HDBK-217F at 25 ordmC GB

EnvironmentalOperating Temperature bull -40 ˚C to +75 ˚C ambient Baseplate must

be maintained le+85 ordmC see longformdatasheet for further details

Cooling bull Baseplate conduction coolingOperating Humidity bull 95 RH non-condensingStorage Temperature bull -40 ˚C to +85 ˚COperating Altitude bull 3000 mShock bull 30 g pk half sine 6 axesVibration bull 2 g rms 5 Hz to 500 kHz 3 axes

EMC amp SafetyLow Voltage PSU EMC bull EN61204-3 high severity level as belowEmissions bull EN55022 level B conducted

EN55022 level A radiatedHarmonic Currents bull EN61000-3-2 class AVoltage Flicker bull EN61000-3-3Radiated Immunity bull EN61000-4-3 level 3 Perf Criteria AEFTBurst bull EN61000-4-4 level 3 Perf Criteria ASurge bull EN61000-4-5 installation class 3

Perf Criteria A installation class 4Perf Criteria A with optional filter board

Conducted Immunity bull EN61000-4-6 level 3 Perf Criteria ADips amp Interruptions bull EN61000-4-11 30 10 ms 60 100 ms

100 5000 ms Perf Criteria A B BSafety Approvals bull IEC60950-1 CB report CSA 222 No

60950-1 UL60950-1 TUV EN60950-1Equipment Protection bull Class IClass

06-May-09

AC-DC

025 FastonGround tab

2 x 020(508)

230 (5842)

2 x 460 (11684)

500 (1270)

155(394)

2 x 023(58)

J11

2

3 x 020(508)

040(102)

2 x 370(9398)

5 x M3 clearance holes

410(1041)

330(838)

Voltage Adj

Mounting surfacemarked with ldquoArdquo

J2

J3

1

12

10 9

8

ECC100Models and Ratings

Input Connector J1Molex PN 09-65-2038

1 Line2 Neutral

Mechanical Details

Notes1 All dimensions in inches (mm)2 Tolerance xx = plusmn002 (050) xxx = plusmn001 (025)

3 Weight 12 lbs (550g)

J1 mates with Molex housingPN 09-50-1031

Output Connector J2Molex PN 09-65-2088

Pin Single Output1 +V12 +V13 +V14 +V15 RTN6 RTN7 RTN8 RTN

J2 mates with Molex housing PN09-50-1081 and both with Molexseries 5194 crimp terminals

Signal Connector J3Molex PN B10B-PHDSS

1 +5 V Standby2 Logic GND3 Logic GND4 Power OK5 Inhibit Hi6 Inhibit Lo7 +Sense8 -Sense9 +Vout10 -Vout

J3 mates with JST housing PNPHDR-10VS and withJST SPHD-001T-P05 crimp terminals

Output Power Output Voltage V1 MaxOutput Current V1 Standby Supply V2 Model Number

100 W 120 VDC 81 A 50 V05 A ECC100US12

100 W 150 VDC 65 A 50 V05 A ECC100US15

100 W 240 VDC 41 A 50 V05 A ECC100US24

100 W 280 VDC 35 A 50 V05 A ECC100US28

100 W 480 VDC 20 A 50 V05 A ECC100US48

debode
Highlight

1

HLMP-EGxx HLMP-EHxx HLMP-ELxxNew T-1frac34 (5mm) Extra High Brightness AlInGaP LED Lamps

Data Sheet

Features

Viewing angle 15deg 23deg 30deg

High luminous output

Colors 590nm Amber 615nm Red Orange 626nm Red

Package options

With or without lead standoff

Superior resistance to moisture

Untinted for 15deg 23deg and 30deg lamps

Applications

Traffic management- Traffic signals- Pedestrian signals- Work zone warning lights- Variable message signs

Solar Power signs

Commercial outdoor advertising- Signs- Marquees

Description

These Precision Optical Performance AlInGaP LEDs provide superior light output for excellent readability in sunlight and are extremely reliable AlInGaP LED tech-nology provides extremely stable light output over long periods of time Precision Optical Performance lamps utilize the aluminum indium gallium phosphide (AlInGaP) technology

These LED lamps are untinted T-1frac34 packages incorpo-rating second generation optics producing well defined spatial radiation patterns at specific viewing cone angles

These lamps are made with an advanced optical grade epoxy offering superior high temperature and high moisture resistance performance in outdoor signal and sign application The maximum LED junction tempera-ture limit of +130degC enables high temperature operation in bright sunlight conditions The epoxy contains both uv-a and uv-b inhibitors to reduce the effects of long term exposure to direct sunlight

Benefits

Superior performance for outdoor environments

Suitable for auto-insertion onto PC board

2

Package Dimension

A Non-standoff B Standoff

Viewing Angle d

15deg 1239plusmn025(0476plusmn0010)

23deg amp 30deg 1196plusmn025(0459plusmn0010)

Notes1 All dimensions are in millimeters (inches) 2 Leads are mild steel with tin plating3 The epoxy meniscus is 121mm max4 For Identification of polarity after the

leads are trimmed off please refer to the illustration below

CATHODE ANODE

114 plusmn 020(0045 plusmn 0008)

580 plusmn 020(0228 plusmn 0008)

3160(1244) MIN

070 (0028)MAX

100(0039)

MIN

871 plusmn 020(0343 plusmn 0008)

254 plusmn 038(0100 plusmn 0015)

050 plusmn 010(0020 plusmn 0004) SQ TYP

CATHODELEAD

235 (0093)MAX

CATHODEFLAT

114 plusmn 020(0045 plusmn 0008)

580 plusmn 020(0228 plusmn 0008)

3160(1244) MIN

070 (0028)MAX

100(0039)

MIN

871 plusmn 020(0343 plusmn 0008)

254 plusmn 038(0100 plusmn 0015)

050 plusmn 010(0020 plusmn 0004) SQ TYP

CATHODELEAD

CATHODEFLAT

d

150 plusmn 015(0059 plusmn 0006)

500 plusmn 020(0197 plusmn 0008)

500 plusmn 020(0197 plusmn 0008)

3

Part Numbering System

Note Please refer to AB 5337 for complete information on part numbering system

Device Selection Guide

Typical viewingAngle 2θ12 (Deg) [4]

Color and DominantWavelength (nm) Typ [3]

Lamps without Standoff on leads(Package drawing A)

Lamps with Standoff on leads (Package drawing B)

Luminous Intensity Iv (mcd) [125] at 20 mA

Min Max

15deg Amber 590 HLMP-EL1A-Z1KDD HLMP-EL1B-Z1KDD 12000 21000

HLMP-EL1A-Z1LDD HLMP-EL1B-Z1LDD 12000 21000

Red 626 HLMP-EG1A-Z10DD HLMP-EG1B-Z10DD 12000 21000

Red Orange 615 HLMP-EH1A-Z10DD HLMP-EH1B-Z10DD 12000 21000

23deg Amber 590 HLMP-EL2A-XYKDD HLMP-EL2B-XYKDD 7200 12000

HLMP-EL2A-XYLDD HLMP-EL2B-XYLDD 7200 12000

Red 626 HLMP-EG2A-XY0DD HLMP-EG2B-XY0DD 7200 12000

Red Orange 615 HLMP-EH2A-XY0DD HLMP-EH2B-XY0DD 7200 12000

30deg Amber 590 HLMP-EL3A-VWKDD HLMP-EL3B-VWKDD 4200 7200

HLMP-EL3A-VWLDD HLMP-EL3B-VWLDD 4200 7200

HLMP-EL3A-WXKDD HLMP-EL3B-WXKDD 5500 9300

HLMP-EL3A-WXLDD HLMP-EL3B-WXLDD 5500 9300

Red 626 HLMP-EG3A-VW0DD HLMP-EG3B-VW0DD 4200 7200

HLMP-EG3A-WX0DD HLMP-EG3B-WX0DD 5500 9300

Red Orange 615 HLMP-EH3A-WX0DD HLMP-EH3B-WX0DD 5500 9300Notes1 The luminous intensity is measured on the mechanical axis of the lamp package and it is tested with pulsing condition2 The optical axis is closely aligned with the package mechanical axis3 Dominant wavelength λd is derived from the CIE Chromaticity Diagram and represents the color of the lamp4 θfrac12 is the off-axis angle where the luminous intensity is half the on-axis intensity 5 Tolerance for each bin limit is plusmn 15

HLMP ndash E x xx - x x x xx

Mechanical OptionsDD Ammo Pack

Color Bin Selections0 Full color distributionK Color Bin 2 amp 4L Color Bin 4 amp 6

Maximum Intensity BinRefer to Device Selection Guide

Minimum Intensity Bin

Viewing Angle and Lead Standoffs1A 15deg without lead standoff1B 15deg with lead standoff2A 23deg without lead standoff2B 23deg with lead standoff3A 30deg without lead standoff3B 30deg with lead standoff

ColorG Red 626nmL Amber 590nmH Red Orange 615nm

Refer to Device Selection Guide

4

Electrical Optical Characteristics

TJ = 25degC

Parameter Symbol Min Typ Max Units Test Conditions

Forward Voltage Amber Red Red Orange VF 18 21 24 V

IF = 20 mA

Reverse Voltage VR 5 V IR = 100 μA

Dominant Wavelength [1]

Amber Red Red Orange

d584561806120

590062606150

594563006190

nm IF = 20 mA

Peak Wavelength Amber Red Red Orange

PEAK594634621

nm Peak of Wavelength of Spectral Distribution at IF = 20 mA

Spectral Halfwidth Amber Red Red Orange

∆12131414

nm

Thermal resistance RJ-PIN 240 degCW LED junction to anode lead

Luminous Efficacy [2]

Amber Red Red Orange

ηv500200265

lmW Emitted Luminous FluxEmitted Radiant Flux

Luminous Flux Amber Red Red Orange

Φv210023002300

mlm IF = 20 mA

Luminous Efficiency [3]

Amber Red Red Orange

ηe505555

lmW Emitted Luminous FluxElectrical Power

Thermal coefficient of d Amber Red Red Orange

008005007

nmdegC IF = 20 mA +25degC le TJ le +100degC

Notes1 The dominant wavelength λd is derived from the CIE Chromaticity Diagram referenced to Illuminant E Tolerance for each color of dominant

wavelength is +- 05nm2 The radiant intensity Ie in watts per steradian maybe found from the equation Ie = Iv ηV where Iv is the luminous intensity in candela and ηV is

the luminous efficacy in lumens watt3 ηe = Φv IF x VF where Φv is the emitted luminous flux IF is electrical forward current and VF is the forward voltage

Absolute Maximum Ratings TJ = 25degC

Parameter Red Amber Red Orange Unit

DC Forward Current [2] 50 mA

Peak Forward Current 100 [1] mA

Average forward current 30 mA

Power Dissipation 120 mW

Reverse Voltage 5 V

Operating Temperature Range -40 to +100 degC

Storage Temperature Range -40 to +100 degC

Notes1 Duty Factor 30 frequency 1KHz2 Derate linearly as shown in Figure 4

5

Figure 1 Relative Intensity vs Peak Wavelength Figure 2 Forward Current vs Forward Voltage

Figure 3 Relative Luminous Intensity vs Forward Current Figure 4 Maximum Forward Current vs Ambient Temperature

Figure 5Radiation Pattern for 15deg Viewing Angle Lamp Figure 6 Radiation Pattern for 23deg Viewing Angle Lamp

0

20

40

60

80

100

0 1 2 3

FORWARD VOLTAGE-V

FORW

ARD

CURREN

T-mA

0005

1015

2025

3035

4045

50

0 20 40 60 80 100DC FORWARD CURRENT - mA

RELA

TIVE

LUM

INOU

S INTEN

SITY

(NORMAL

IZED

AT 2

0 mA)

0

10

20

30

40

50

60

0 20 40 60 80 100

TA - AMBIENT TEMPERATURE - -C

I FMAX

- MAX

IMUM

FORW

ARD

CURREN

T - mA

00

02

04

06

08

10

-90 -60 -30 0 30 60 90

ANGULAR DISPLACEMENT-DEGREE

NORM

ALIZED

INTE

NSIT

Y

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPLACEMENT-DEGREE

NORM

ALIZED

INTE

NSIT

Y

00

02

04

06

08

10

500 550 600 650WAVELENGTH - nm

RELA

TIVE

INTE

NSIT

Y RedAmber

Red Orange

6

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPLACEMENT-DEGREE

NORM

ALIZED

INTE

NSIT

Y

Figure 7 Radiation Pattern for 30deg Viewing Angle Lamp

Relative Forward Voltage vs Junction Temperature

Relative Light Output vs Junction Temperature

01

10

100

-40 -20 0 20 40 60 80 100 120 140TJ - JUNCTION TEMPERATURE - degC

RELA

TIVE

LIGH

T OUTPU

T (N

ORMAL

IZED

AT T

J=25degC

)

-030

-025

-020

-015

-010

-005

000

005

010

015

020

-40 -20 0 20 40 60 80 100 120 140

TJ - JUNCTION TEMPERATURE - degC

FORW

ARD VOLTAGE S

HIFT

- V

Red Orange

Red

Amber

Red Orange

Red

Amber

7

Intensity Bin Limit Table (131 Iv bin ratio)

Bin

Intensity (mcd) at 20mA

Min Max

V 4200 5500

W 5500 7200

X 7200 9300

Y 9300 12000

Z 12000 16000

1 16000 21000

Tolerance for each bin limit is plusmn 15

VF Bin Table (V at 20mA)

Bin ID Min Max

VD 18 20

VA 20 22

VB 22 24

Tolerance for each bin limit is plusmn 005V

Avago Color Bin on CIE 1931 Chromaticity Diagram

0280

0300

0320

0340

0360

0380

0400

0420

0440

0460

0500 0550 0600 0650 0700 0750 0800X

Y

2

4

6

Amber

Red

Red Orange

Red Color Range

MinDom

Max Dom X min Y Min X max Y max

618 630 06872 03126 06890 02943

06690 03149 07080 02920

Tolerance for each bin limit is plusmn 05nm

Amber Color Range

BinMin Dom

Max Dom Xmin Ymin Xmax Ymax

2 587 5895 05570 04420 05670 04250

05530 04400 05720 04270

4 5895 592 05720 04270 05820 04110

05670 04250 05870 04130

6 592 5945 05870 04130 05950 03980

05820 04110 06000 03990

Tolerance for each bin limit is plusmn 05nm

Red Orange Color Range

MinDom

Max Dom Xmin Ymin Xmax Ymax

612 619 06712 06887 06716 06549

03280 03109 03116 03282

Tolerance for each bin limit plusmn 05nm

NoteAll bin categories are established for classification of products Products may not be available in all bin categories Please contact Avago representative for further information

8

Precautions

Lead Forming The leads of an LED lamp may be preformed or cut to

length prior to insertion and soldering on PC board

For better control it is recommended to use proper tool to precisely form and cut the leads to applicable length rather than doing it manually

If manual lead cutting is necessary cut the leads after the soldering process The solder connection forms a mechanical ground which prevents mechanical stress due to lead cutting from traveling into LED package This is highly recommended for hand solder operation as the excess lead length also acts as small heat sink

Soldering and Handling Care must be taken during PCB assembly and

soldering process to prevent damage to the LED component

LED component may be effectively hand soldered to PCB However it is only recommended under unavoidable circumstances such as rework The closest manual soldering distance of the soldering heat source (soldering ironrsquos tip) to the body is 159mm Soldering the LED using soldering iron tip closer than 159mm might damage the LED

159mm

ESD precaution must be properly applied on the soldering station and personnel to prevent ESD damage to the LED component that is ESD sensitive Do refer to Avago application note AN 1142 for details The soldering iron used should have grounded tip to ensure electrostatic charge is properly grounded

Recommended soldering condition

Wave Soldering [1 2]

Manual Solder Dipping

Pre-heat temperature 105 degC Max -

Preheat time 60 sec Max -

Peak temperature 260 degC Max 260 degC Max

Dwell time 5 sec Max 5 sec Max

Note 1) Above conditions refers to measurement with thermocouple

mounted at the bottom of PCB2) It is recommended to use only bottom preheaters in order to reduce

thermal stress experienced by LED

Wave soldering parameters must be set and maintained according to the recommended temperature and dwell time Customer is advised to perform daily check on the soldering profile to ensure that it is always conforming to recommended soldering conditions

Anode

Note 1 PCB with different size and design (component density) will have

different heat mass (heat capacity) This might cause a change in temperature experienced by the board if same wave soldering setting is used So it is recommended to re-calibrate the soldering profile again before loading a new type of PCB

2 Avago Technologiesrsquo high brightness LED are using high efficiency LED die with single wire bond as shown below Customer is advised to take extra precaution during wave soldering to ensure that the maximum wave temperature does not exceed 260degC and the solder contact time does not exceeding 5sec Over-stressing the LED during soldering process might cause premature failure to the LED due to delamination

Avago Technologies LED Configuration

Note Electrical connection between bottom surface of LED die and the lead frame is achieved through conductive paste

Any alignment fixture that is being applied during wave soldering should be loosely fitted and should not apply weight or force on LED Non metal material is recommended as it will absorb less heat during wave soldering process

Note In order to further assist customer in designing jig accurately that fit Avago Technologiesrsquo product 3D model of the product is available upon request

At elevated temperature LED is more susceptible to mechanical stress Therefore PCB must allowed to cool down to room temperature prior to handling which includes removal of alignment fixture or pallet

If PCB board contains both through hole (TH) LED and other surface mount components it is recommended that surface mount components be soldered on the top side of the PCB If surface mount need to be on the bottom side these components should be soldered using reflow soldering prior to insertion the TH LED

Recommended PC board plated through holes (PTH) size for LED component leads

LED component lead size Diagonal

Plated through hole diameter

045 x 045 mm(0018x 0018 inch)

0636 mm(0025 inch)

098 to 108 mm(0039 to 0043 inch)

050 x 050 mm(0020x 0020 inch)

0707 mm(0028 inch)

105 to 115 mm(0041 to 0045 inch)

Over-sizing the PTH can lead to twisted LED after clinching On the other hand under sizing the PTH can cause difficulty inserting the TH LED

9

Refer to application note AN5334 for more information about soldering and handling of high brightness TH LED lamps

Example of Wave Soldering Temperature Profile for TH LED

Ammo Packs Drawing

Note The ammo-packs drawing is applicable for packaging option ndashDD amp -ZZ and regardless standoff or non-standoff

Recommended solder Sn63 (Leaded solder alloy)SAC305 (Lead free solder alloy)

Flux Rosin flux

Solder bath temperature 255degC plusmn 5degC (maximum peak temperature = 260degC)

Dwell time 30 sec - 50 sec(maximum = 5sec)

Note Allow for board to be sufficientlycooled to room temperature beforeexerting mechanical force

60sec Max

TIME (sec)

260 degC Max

105 degC Max

TEMPERA

TURE

(degC)

10

Packaging Box for Ammo Packs

Note The dimension for ammo pack is applicable for the device with standoff and without standoff

Packaging Label(i) Avago Mother Label (Available on packaging box of ammo pack and shipping box)

13

13

13

$$$

amp

13()

+amp13amp(amp+---(+)012-

DISCLAIMER AVAGOrsquoS PRODUCTS AND SOFTWARE ARE NOT SPECIFICALLY DESIGNED MANUFACTURED OR AUTHORIZED FOR SALE AS PARTS COMPONENTS OR ASSEMBLIES FOR THE PLANNING CONSTRUCTION MAINTENANCE OR DIRECT OPERATION OF A NUCLEAR FACILITY OR FOR USE IN MEDICAL DEVICES OR APPLICATIONS CUSTOMER IS SOLELY RESPONSIBLE AND WAIVES ALL RIGHTS TO MAKE CLAIMS AGAINST AVAGO OR ITS SUPPLIERS FOR ALL LOSS DAMAGE EXPENSE OR LIABILITY IN CONNECTION WITH SUCH USE

amp(313

313

amp

4

413

+)

$5amp136$

amp

13()

amp

(+)012-

(ii) Avago Baby Label (Only available on bulk packaging)

Acronyms and Definition

BIN

(i) Color bin only or VF bin only

(Applicable for part number with color bins but without VF bin OR part number with VF bins and no color bin)

OR

(ii) Color bin incorporated with VF Bin

(Applicable for part number that have both color bin and VF bin)

Example

(i) Color bin only or VF bin only

BIN 2 (represent color bin 2 only)

BIN VB (represent VF bin ldquoVBrdquo only)

(ii) Color bin incorporate with VF Bin

BIN 2VB

VB VF bin ldquoVBrdquo

2 Color bin 2 only

For product information and a complete list of distributors please go to our web site wwwavagotechcom

Avago Avago Technologies and the A logo are trademarks of Avago Technologies in the United States and other countriesData subject to change Copyright copy 2005-2010 Avago Technologies All rights reserved AV02-1687EN - February 23 2010

HLMP-Cx1A1B2A2B3A3BNew 5mm Blue and Green LED Lamps

Data Sheet

CAUTION INGaN devices are Class 1C HBM ESD sensitive per JEDEC Standard Please observe appropriate precautions during handling and processing Refer to Application Note AN ndash 1142 for additional details

Description

These high intensity blue and green T-1frac34 package LEDs are untinted and non-diffused Based on the most efficient and cost effective InGaN material technology and incor-porating second generation optics they produce well defined spatial radiation patterns at specific viewing cone angles

Advanced optical grade epoxy construction offers superior high temperature and moisture resistance per-formance in outdoor signal and sign applications

Features

Well defined spatial radiation pattern

High luminous output

Untinted Non-diffused

Available in Colorndash Blue 470nmndash Green 525nm

Viewing Angle 15deg 23deg and 30deg

Standoff or non-standoff

Superior resistance to moisture

Applications

Commercial outdoor advertising

Traffic Sign

Variable Message Sign

2

Package Dimensions

Drawing A (Non-standoff)

Drawing B (Standoff)

cathodeflat

Cathode

d

100 plusmn 0200039 plusmn 0008

130 plusmn 0150051 plusmn 0006870 plusmn 020

0343 plusmn 0008

500 plusmn 0200197 plusmn 0008

580 plusmn 0200228 plusmn 0008

254 plusmn 0380100 plusmn 0015

070 max0028

3160min1244

sq typ050 plusmn 0100020 plusmn 0004

100 min0039

Viewing Angle d

HLMP-Cx1B 1296plusmn025(0510plusmn0010)

HLMP-Cx2B 1232 plusmn025(0485plusmn0010)

HLMP-Cx3B 1200plusmn025(0472plusmn0010)

Notes1 All dimensions are in millimeters (inches) 2 Leads are mild steel with tin plating3 The epoxy meniscus is 150mm max

100 plusmn 0200039 plusmn 0008

070 max0028

870 plusmn 0200343 plusmn 0008

500 plusmn 0200197 plusmn 0008

3160min1244

Cathode 100 min0039

sq typ050 plusmn 0100020 plusmn 0004

254 plusmn 0380100 plusmn 0015

cathodeflat

580 plusmn 0200228 plusmn 0008

3

Device Selection Guide

Part Number ColorTypical Viewing angle 2frac12 (deg) [4]

Luminous Intensity Iv (mcd) at 20 mA [125]

Standoff Non Standoff

Package drawingMin Max

HLMP-CB1A-XY0DD Blue 15deg 7200 12000 Non Standoff A

HLMP-CB1A-XYBDD

HLMP-CB1A-XYCDD

HLMP-CB1B-XY0DD Standoff B

HLMP-CB1B-XYBDD

HLMP-CB1B-XYCDD

HLMP-CB2A-VW0DD 23deg 4200 7200 Non Standoff A

HLMP-CB2A-VWBDD

HLMP-CB2A-VWCDD

HLMP-CB2B-VW0DD Standoff B

HLMP-CB2B-VWBDD

HLMP-CB2B-VWCDD

HLMP-CB3A-UV0DD 30deg 3200 5500 Non Standoff A

HLMP-CB3A-UVBDD

HLMP-CB3A-UVCDD

HLMP-CB3B-UV0DD Standoff B

HLMP-CB3B-UVBDD

HLMP-CB3B-UVCDD

HLMP-CM1A-450DD Green 15deg 35000 59000 Non Standoff A

HLMP-CM1A-45BDD

HLMP-CM1A-45CDD

HLMP-CM1B-450DD Standoff B

HLMP-CM1B-45BDD

HLMP-CM1B-45CDD

HLMP-CM2A-120DD 23deg 16000 27000 Non Standoff A

HLMP-CM2A-12BDD

HLMP-CM2A-12CDD

HLMP-CM2B-120DD Standoff B

HLMP-CM2B-12BDD

HLMP-CM2B-12CDD

HLMP-CM3A-Z10DD 30deg 12000 21000 Non Standoff A

HLMP-CM3A-Z1BDD

HLMP-CM3A-Z1CDD

HLMP-CM3B-Z10DD Standoff B

HLMP-CM3B-Z1BDD

HLMP-CM3B-Z1CDD

Notes1 The luminous intensity is measured on the mechanical axis of the lamp package and it is tested with pulsing condition2 The optical axis is closely aligned with the package mechanical axis3 Dominant wavelength d is derived from the CIE Chromaticity Diagram and represents the color of the lamp4 frac12 is the off-axis angle where the luminous intensity is half the on-axis intensity 5 Tolerance for each bin limit is plusmn 15

4

Part Numbering System

Note please refer to AB 5337 for complete information on part numbering system

Packaging OptionDD Ammo Pack

Color Bin Selection0 Full DistributionB Color Bin 2 amp 3C Color Bin 3 amp 4

Maximum Intensity Bin 0 No maximum intensity limit (refer to selection guide)

Minimum Intensity Bin Refer to Device Selection Guide

Viewing Angle and Lead Standoffs1A 15deg without lead standoff1B 15deg with lead standoff2A 23deg without lead standoff2B 23deg with lead standoff3A 30deg without lead standoff3B 30deg with lead standoff

ColorB Blue 470M Green 525

HLMP C x xx x x x xx

Absolute Maximum Ratings TJ = 25degC

Parameter Blue Green Unit

DC Forward Current [1] 30 mA

Peak Forward Current 100 [2] mA

Power Dissipation 116 mW

Reverse Voltage 5 V

LED Junction Temperature 110 degC

Operating Temperature Range -40 to + 85 degC

Storage Temperature Range -40 to + 100 degC

Notes1 Derate linearly as shown in figure 42 Duty Factor 10 frequency 1KHz

5

Electrical Optical Characteristics TJ = 25degC

Parameter Symbol Min Typ Max Units Test Conditions

Forward VoltageGreen Blue

VF28 32 38

V IF = 20 mA

Reverse Voltage VR 5 V IR = 10 A

Dominant Wavelength[1]

GreenBlue

d51904600

52504700

53904800

nm IF = 20 mA

Peak WavelengthGreenBlue

PEAK516464

nm Peak of Wavelength of Spectral Distribution at IF = 20 mA

Spectral Half WidthGreenBlue

123023

nm IF = 20mA

Thermal Resistance RJ-PIN 240 degCW LED Junction-to-Pin

Luminous Efficacy [2]

GreenBlue

V51878

lmW Emitted Luminous Flux Emitted Radiant Flux

Thermal coefficient of dGreenBlue

00280024

nmdegC IF = 20 mA +25degC le TJ le +100degC

Notes1 The dominant wavelength is derived from the chromaticity Diagram and represents the color of the lamp2 The radiant intensity Ie in watts per steradian may be found from the equation Ie = IVV where IV is the luminous intensity in candelas and V is

the luminous efficacy in lumenswatt

6

Figure 1 Relative Intensity vs Wavelength Figure 2 Forward Current vs Forward Voltage

Figure 3 Relative Intensity vs Forward Current Figure 4 Maximum Forward Current vs Ambient Temperature

Figure 5 Relative Dominant Wavelength Shift vs Forward Current Figure 6 Radiation Pattern for 15deg

0001

0203

04

050607

08

0910

380 430 480 530 580 630WAVELENGTH - nm

RELA

TIVE

INTENS

ITY

GREENBLUE

0

20

40

60

80

100

0 1 2 3 4 5FORWARD VOLTAGE-V

FORW

ARD CU

RREN

T-m

A

00

05

10

15

20

25

30

35

0 20 40 60 80 100 120DC FORWARD CURRENT-mA

RELA

TIVE

LUM

INOUS INT

ENSI

TY(NOR

MAL

IZED

AT 20m

A)

GREEN

BLUE

-10

-5

0

5

10

0 20 40 60 80 100FORWARD CURRENT-mA

RELA

TIVE

DOM

INAN

T W

AVEL

ENGT

H SH

IFT -

nm GREEN

BLUE

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT -DEGREE

NORM

ALIZ

ED IN

TENS

ITY

0

5

10

15

20

25

30

35

0 20 40 60 80 100TA - AMBIENT TEMPERATURE - degC

I Fmax

- M

AXIM

UM FO

RWARD

CURR

ENT -

mA

7

Figure 7 Radiation Pattern for 23deg Figure 8 Radiation Pattern for 30deg

Figure 9 Relative Light Output vs Junction Temperature Figure 10 Relative Forward Voltage vs Junction Temperature

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT - DEGREE

NORM

ALIZ

ED IN

TENS

ITY

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT - DEGREE

NORM

ALIZ

ED IN

TENS

ITY

01

1

10

-40 -20 0 20 40 60 80 100 120TJ - JUNCTION TEMPERATURE TJ - JUNCTION TEMPERATURE

NORM

ALZI

ED IN

TENS

ITY (

PHOTO)

-03

-02

-01

0

01

02

03

-40 -20 0 20 40 60 80 100 120

FORW

ARD

VOLT

AGE S

HIFT

-VGreenBlue

GreenBlue

Intensity Bin Limit Table (131 Iv bin ratio)

BinIntensity (mcd) at 20mAMin Max

U 3200 4200

V 4200 5500

W 5500 7200

X 7200 9300

Y 9300 12000

Z 12000 16000

1 16000 21000

2 21000 27000

3 27000 35000

4 35000 45000

5 45000 59000

Tolerance for each bin limit is plusmn 15

Green Color Bin Table

Bin Min Dom Max Dom1 5190 5230

2 5230 5270

3 5270 5310

4 5310 5350

5 5350 5390

Tolerance for each bin limit is plusmn 05nm

Blue Color Bin Table

Bin Min Dom Max Dom1 4600 4640

2 4640 4680

3 4680 4720

4 4720 4760

5 4760 4800

Tolerance for each bin limit is plusmn 05nmNote 1 All bin categories are established for classification of products Products may not be available in all bin categories Please contact your Avago

representative for further information

8

Precautions

Lead Forming

The leads of an LED lamp may be preformed or cut to length prior to insertion and soldering on PC board

For better control it is recommended to use proper tool to precisely form and cut the leads to applicable length rather than doing it manually

If manual lead cutting is necessary cut the leads after the soldering process The solder connection forms a mechanical ground which prevents mechanical stress due to lead cutting from traveling into LED package This is highly recommended for hand solder operation as the excess lead length also acts as small heat sink

Soldering and Handling

Care must be taken during PCB assembly and soldering process to prevent damage to the LED component

LED component may be effectively hand soldered to PCB However it is only recommended under unavoidable circumstances such as rework The closest manual soldering distance of the soldering heat source (soldering ironrsquos tip) to the body is 159mm Soldering the LED using soldering iron tip closer than 159mm might damage the LED

ESD precaution must be properly applied on the 159mm

soldering station and personnel to prevent ESD damage to the LED component that is ESD sensitive Do refer to Avago application note AN 1142 for details The soldering iron used should have grounded tip to ensure electrostatic charge is properly grounded

Recommended soldering condition

Wave Soldering [1 2]

Manual Solder Dipping

Pre-heat temperature 105degC Max -

Preheat time 60 sec Max -

Peak temperature 260degC Max 260degC Max

Dwell time 5 sec Max 5 sec Max

Note 1 Above conditions refers to measurement with thermocouple

mounted at the bottom of PCB2 It is recommended to use only bottom preheaters in order to reduce

thermal stress experienced by LED

Wave soldering parameters must be set and maintained according to the recommended temperature and dwell time Customer is advised to perform daily check on the soldering profile to ensure that it is always conforming to recommended soldering conditions

Note 1 PCB with different size and design (component density) will have

different heat mass (heat capacity) This might cause a change in temperature experienced by the board if same wave soldering setting is used So it is recommended to re-calibrate the soldering profile again before loading a new type of PCB

Avago Technologies LED Configuration

Any alignment fixture that is being applied during wave soldering should be loosely fitted and should not apply weight or force on LED Non metal material is recommended as it will absorb less heat during wave soldering process

At elevated temperature LED is more susceptible to mechanical stress Therefore PCB must allowed to cool down to room temperature prior to handling which includes removal of alignment fixture or pallet

If PCB board contains both through hole (TH) LED and other surface mount components it is recommended that surface mount components be soldered on the top side of the PCB If surface mount need to be on the bottom side these components should be soldered using reflow soldering prior to insertion the TH LED

Recommended PC board plated through holes (PTH) size for LED component leads

LED component lead size Diagonal

Plated through hole diameter

045 x 045 mm(0018x 0018 inch)

0636 mm(0025 inch)

098 to 108 mm(0039 to 0043 inch)

050 x 050 mm(0020x 0020 inch)

0707 mm(0028 inch)

105 to 115 mm(0041 to 0045 inch)

Over-sizing the PTH can lead to twisted LED after clinching On the other hand under sizing the PTH can cause difficulty inserting the TH LED

Refer to application note AN5334 for more information about soldering and handling of high brightness TH LED lamps

CATHODE

InGaN Device

9

Example of Wave Soldering Temperature Profile for TH LED

Recommended solder Sn63 (Leaded solder alloy)SAC305 (Lead free solder alloy)

Flux Rosin flux

Solder bath temperature 255degC plusmn 5degC (maximum peak temperature = 260degC)

Dwell time 30 sec - 50 sec(maximum = 5sec)

Note Allow for board to be sufficientlycooled to room temperature beforeexerting mechanical force

60 sec Max

TIME (sec)

260degC Max

105degC Max

TEM

PERA

TURE

(degC)

Ammo Packs Drawing

Note The ammo-packs drawing is applicable for packaging option ndashDD amp -ZZ and regardless standoff or non-standoff

635 plusmn 1300250 plusmn 0051

1270 plusmn 1000500 plusmn 0039

9125 plusmn 062503595 plusmn 002459125 plusmn 062503595 plusmn 00245

1800 plusmn 05007085 plusmn 00195

070 plusmn 02000275 plusmn 00075 A A

1270 plusmn 0300500 plusmn 0012

VIEW AA

400 plusmn 02001575 plusmn 00075Oslash TYP

205 plusmn 10008070 plusmn 00394

CATHODE

10

Packaging Box for Ammo Packs

Note For InGaN device the ammo pack packaging box contain ESD logo

Packaging Label

(i) Avago Mother Label (Available on packaging box of ammo pack and shipping box)

LABEL ON THISSIDE OF BOX

FROM LEFT SIDE OF BOXADHESIVE TAPE MUST BEFACING UPWARDS

ANODE LEAD LEAVESTHE BOX FIRST

(1P) Item Part Number

(1T) Lot Lot Number

LPN

(9D)MFG Date Manufacturing Date

(P) Customer Item

(V) Vendor ID

DeptID Made In Country of Origin

(Q) QTY Quantity

CAT Intensity Bin

BIN Color Bin

(9D) Date Code Date Code

STANDARD LABEL LS0002 RoHS Compliant e3 max temp 260C

For product information and a complete list of distributors please go to our web site wwwavagotechcom

Avago Avago Technologies and the A logo are trademarks of Avago Technologies in the United States and other countriesData subject to change Copyright copy 2005-2009 Avago Technologies All rights reserved AV02-2228EN - December 15 2009

(ii) Avago Baby Label (Only available on bulk packaging)

(1P) PART Part Number

(1T) LOT Lot Number

(9D)MFG DATE Manufacturing Date

CO Country of Origin

Customer PN

Supplier Code

QUANTITY Packing Quantity

CAT Intensity Bin

BIN Color Bin

DATECODE Date Code

RoHS Compliant e3 max temp 260C Lamps Baby Label

DISCLAIMER Avagorsquos products and software are not specifically designed manufactured or authorized for sale as parts components or assemblies for the planning construction maintenenace or direct operation of a nuclear facility or for use in medical devices or applications Customer is solely responsible and waives all rights to make claims against avago or its suppliers for all loss damage expense or liability in connection with such use

Contents of Submittal

DIA Parking Signs Page 1 of 5

Skyline Products Inc

General Specifications for Full Color LED Inserts

DIA Parking Signs Page 2 of 5

Specification for Full Color LED Inserts Notes

10 Full Color LED VMS Inserts

11 Quality Assurance

ISO 90012008 certification for design manufacturing and service Current CDOT and DIA requirement

12 General ETL Listed for UL 48 UL50 and UL 1433 Current CDOT and DIA

requirement 13 Housing Properties Sign housing are designed in accordance to AASHTO Standard Specifications for Structural Supports for Highway Signs Luminaires and Traffic Signals ndash 6th Edition for wind speeds of up to 140 mph AASHTO group load combinations include total sign weight dead load ice and wind loads and the design meets the fatigue requirements for truck-induced gusts Snow loading is include in design loads for applicable geographical regions

Current CDOT and DIA requirement

Sealed housing Welding compliance with AWS standards

All welding shall be by an inert gas process in accordance with the American Welding Society (AWS) Standards 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum The LED DMS manufacturerrsquos welders and welding procedures shall be certified by an ANSIAWS Certified Welding Inspector to the 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum Proof of certification of all the LED DMS manufacturerrsquos welders and applicable welding procedures shall be supplied with the submittals The name phone number and address off the ANSIAWS Certified Welding Inspector that certified the LED VMS manufacturerrsquos welders and procedures shall also be provided with the submittals

Current CDOT and DIA requirement

Black KYNAR 500 coated face on mask and borders mdash 30-year coating guaranteed to not chip fade or peel for 20 years

Current CDOT and DIA requirement

The lens panel assembly shall consist of a KYNAR 500 coated aluminum mask over a clear glazing The lens panel assembly shall be modular in design interchangeable without misalignment of the lens panel and the LED pixels and removable from within the main sign housing

Current CDOT and DIA requirement

Aluminum face (090rdquo) mask over glazing with apertures for the pixels The lens panel aluminum mask shall be 0090 inch minimum thickness and finished with a matte black licensed factory applied KYNAR 500 Resin Fluoropolymer based coating system It shall be perforated to provide an aperture for each pixel on the display modules Each aperture shall be as small as possible without blocking the LED light output at the required viewing angle The Skyline aluminum face mask with aperture system will significantly minimize glare on the sign as it blocks more than 73 of sun rays making it very legible even with direct sunlight This method should be required over a ldquolouverrdquo system Louvers create a shelf above each row of pixels collecting snow ice dirt etc and ultimately inhibiting the display

Current CDOT and DIA requirement

Polycarbonate glazing 18rdquoGE LEXAN XL102UV Single lift face that allows a single technician to easily lift the entire face for safe fast and easy access to all the internal sign components

Current CDOT and DIA requirement

Mounting brackets Skyline will work with the appropriate parties to develop a mounting system to accommodate for the type of sign being provided and the structure requirements

Natural aluminum finish (excluding face) Current CDOT and DIA requirement

14 Environmental Control 8 watt per foot heat tape will be installed along the bottom of entire display area Provided heat tape will be controlled by the Advanced Humidity Sensing System of the controller

Current CDOT and DIA requirement

DIA Parking Signs Page 3 of 5

Environmental Sensors (1) Photocell Sensor (1) Internal Temperature Sensor (1) Humidity Sensor (1) Door Alarm

15 LED Display and Electronics Electronics designed and tested to -40degC to 85degC Current CDOT and DIA

requirement True 18-inch display (275 inch vertical and horizontal pitch) Current CDOT and DIA

requirement Display Matrix 7 high x 30 wide Legibility distance 200-1200 feet Current CDOT and DIA

requirement Printed circuit board are built to IPC-A-610D Class 2 certification Current CDOT and DIA

requirement Display modules are easily removable and replicable without the use of any additional tools

Current CDOT and DIA requirement

LED type Each Pixel contains three strings of LEDs

String 1 AlInGaP 30 degree LEDs (Red) String 2 InGaN 30 degree LEDs (Green) String 3 InGaN 30 degree LEDs (Blue)

Pixel design brightness 12400 candela at 20 mA (18rdquo characters) Current CDOT and DIA

requirement LED drive current

Red LED lt 30mA Blue and Green LEDs lt 15mA

All LEDs will have standoffs providing superior LED cooling and eliminate corrosion LED pixel protection and alignment device Silicon conformal coat will conform to MIL-I-46058C Type SR and IPC-CC-830 standards

Current CDOT and DIA requirement

Uniform LED color and brightness 256 minimum brightness levels Pixel Test

The pixel test shall be performed from the central controller on command and automatically once a day During a pixel test the operational status of each pixel shall be tested and then transmitted to the central controller or laptop computer This pixel status test shall report back all LED color string errors within each pixel A list of defective LED color strings shall be provided listing string color line number module number column number and row number for the associated pixel for each defective string The pixel test must be completed in less than 05 seconds regardless of message status

Current CDOT and DIA requirement

True Message Display Verification (Pixel Read) The TMDV shall be performed during both message downloads and during every sign poll from the central controller or laptop computer The TMDV shall perform a real-time read of the displayed message and shall return the operational state of each LED color string within each pixel to the central controller as it is currently displayed to the motorist including any errors This shall allow the central controller operator to see what is visibly displayed to the motorist on an individual pixel basis During a TMDV the operational state of each LED color string within each pixel shall be read by the sign controller to allow the central controller or laptop computer to show the actual message including static flashing and alternating messages that are visibly displayed on the sign in a WYSIWYG format This pixel read shall take place while a message is displayed on the sign without disturbing the message in any way Any flashing flickering blinking dimming or other disturbance of the message during this pixel read shall be cause for rejection of the sign The TMDV shall be an actual real time read of LED color strings at the time of

Current CDOT and DIA requirement

DIA Parking Signs Page 4 of 5

the associated sign poll or message download and shall not be accomplished by simulating errors based on the last pixel test

16 Power Supplies and Sensors High-efficiency power supplies Current CDOT and DIA

requirement Redundant power supply Current CDOT and DIA

requirement Power supply sensors Current CDOT and DIA

requirement Operational status feedback of all sensors Current CDOT and DIA

requirement All LED module power supply voltages shall be continuously measured and monitored by the sign controller The sign controller shall provide these voltage readings to the master controller or laptop computer upon command When a voltage drops below a critical value an error message shall be generated and transmitted to the master controller or laptop computer

17 AC Electrical AC Electrical components will conform to NEC standards Current CDOT and DIA

requirement GFCI outlet 20 Controller and Controller Cabinet 21 Sign Controller Skyline Advanced Controller will be located within each sign housing The controller shall monitor and control the ventilation system and all sensors within the sign housing

Ability to control multiple signs on a single sign structure NTCIP compliance Current CDOT and DIA

requirement 22 Cabinet Type A Skyline extended pole cabinet will be provided Natural aluminum exterior finish Pull-out laptop shelf Door alarm 23 Environmental Control Humidity sensor Internal temperature sensor 24 AC Electrical Conformity with NEC standards Current CDOT and DIA

requirement Circuit breakers Current CDOT and DIA

requirement GFCI outlet 25 Surge Protection Two-stage AC power surge protection with feedback and automatic shutdownisolation

Current CDOT and DIA requirement

The system power shall be protected by two stages of transient voltage suppression devices Tripping of each stage (or both if tripped simultaneously) of the surge protection shall cause the sign controller to call central and report the error condition (for dialup operation) or report the error condition to central on the next poll (for multi-drop operation) There shall be an option that is either enabled or disabled and is selected and downloaded from the central controller to the sign controller When this option is enabled tripping of the second stage of surge protection shall prevent power from reaching any components of the sign until the surge protection has been replaced When this option is disabled the sign will continue to function normally after the second stage of surge protection is tripped

30 Software Signs and Controllers shall be fully compatible with the DIA NTCIP sign software at no additional cost to the department in accordance with these specifications

DIA Parking Signs Page 5 of 5

40 Warranty and Telephone Technical Support One-year limited parts return-to-factory warranty Current CDOT and DIA

requirement Lifetime standard telephone support Current CDOT and DIA

requirement

  • Cover Page
  • Cover Letter
    • Cover Letter
    • Transmittal Letter
      • Product Details
        • Sign Brochure
        • Sign Details
        • System Block Diagram
        • Wiring Block Diagram
          • Industry Compliances
            • ISO Certificates
            • UL Authorization
            • NTCIP
            • Welding Procedures-Employees
              • Component Cut Sheets
                • Kynar
                • Lexan
                • Latch
                • Heat Tape
                • GFI
                • Hub
                • Controller
                • Comm Surge
                • AC Surge
                • Ethernet
                • Power Supply
                • LED
                  • Drawings
Page 13: )5217 $&&(66 6/,0/,1( - Denver International Airportbusiness.flydenver.com/bizpdf/DIAID_2318.pdfSign housings are designed in accordance with AASHTO Standard Specifications for Structural

NELSONtrade TYPE LT SELF-REGULATING HEATER CABLE

SPECIFICATIONAPPLICATION INFORMATION

LT3-CB

LT5-CB

LT8-CB LT10-CB

LT23-CB

LT25-CB

LT28-CB LT210-CB

bull Optional Overjacket bull Standard Metal Braid

bull Stranded Plated Copper Conductors

bull Self-Regulating Conductive bull Bonded Inner Thermoplastic Jacket bull Outer Thermoplastic Elastomer Jacket

Description Nelson Type LT self-regulating heater

cable is a parallel circuit electric heater strip An irradiation cross-linked conductive polymer core material is extruded over the multi-stranded tin-plated 16-gauge copper bus wires The conductive core material increases or decreases its heat output in response

to temperature changes Two jackets provide extra dielectric strength moisture resistance and protection from impact and abrasion damage The inner thermoplastic jacket is extruded over and bonded to the core material A thermoplastic elastomer outer jacket is then extruded over the inner jacket

A stranded tinned copper metal braid is supplied on all heaters An optional overjacket (fluoropolymer or modified polyolefin) can be specified when the heater cable is to be installed in wet or corrosive environments

Principle of Operation The parallel bus wires apply voltage

along the entire length of the heater cable The conductive core provides an infinite number of parallel conductive paths permitting the cable to be cut to any length in the field with no dead or cold zones developing The heater cable derives its self-regulating characteristic from the inherent properties of the conductive core material As the core

material temperature increases the number of conductive paths in the core material decrease automatically decreasing the heat output As the temperature decreases the number of conductive paths increase causing the heat output to increase This occurs at every point along the length of the cable adjusting the power output to the varying conditions along the pipe

The self-regulating effect allows the cable to be overlapped without creating hot spots or burnout As the cable self-regulates its heat output it provides for the efficient use of electric power producing heat only when and where it is needed and also limiting the maximum sheath temperature

Application Nelsons Type LT self-regulating heater

cable is ideal for use in maintaining fluid flow under low ambient conditions Freeze protection and low watt density process temperature systems such as product pipelines fire protection process water dust suppression systems lube oil condensate return hot water and structure anti-icing are typical applications for this product

The base product is supplied with a tinned copper metal braid that may be used in both general applications and in dry non-corrosive hazardous (classified) areas It is also used to provide a conductive ground path when cable is installed on non-conductive surfaces such as plastic or painted pipe

Options (Delete -CB and add) -JT A tinned copper metal braid with a

modified polyolefin overjacket is available for use when the heater cable is exposed to aqueous solutions of inorganic chemicals (phosphate dilute acids chlorides bases and carbonites) It is also recommended where mechanical abuse is a problem

-J A tinned copper metal braid with a fluoropolymer overjacket is available for use when the heater is available for use when the heater cable is exposed to excessive moisture organic chemicals solvents etc in hazardous (classified) areas and ordinary areas

D1- Approved for use in Class I Division 1 Groups B C and D Class II Division 1 Groups E F and G Class III hazardous areas D1 heating cable requires the use of HASK series connection kits

RichardYount
Rectangle

NELSONtrade TYPE LT SPECIFICATIONAPPLICATION INFORMATION SELF-REGULATING HEATER CABLE

Performance and Rating Data

Catalog Number

Service Voltage

Maximum Length

Maximum Maintenance Temperature

Maximum Intermittent Exposure

T-Rating

LT3 120 325 150degF (65degC) 185degF (85degC) T6 LT23 240 650 150degF (65degC) 185degF (85degC) T6 LT5 120 270 150degF (65degC) 185degF (85degC) T6 LT25 240 540 150degF (65degC) 185degF (85degC) T6 LT8 120 210 150degF (65degC) 185degF (85degC) T5

LT28 240 420 150degF (65degC) 185degF (85degC) T5 LT10 120 180 150degF (65degC) 185degF (85degC) T5 LT210 240 360 150degF (65degC) 185degF (85degC) T5

Electrical equipment T-rating codes define the maximum surface temperature that equipment will reach It is used in hazardous (classified) area applications

Circuit Breaker Selection

Max Length (Feet) Vs Circuit Breaker Size

Start-Up 120 Volt 240 Volt

WattsFt Temp 15A 20A 30A 40A 15A 20A 30A 40A 3 50degF (10degC) 325 650 0degF (-18degC) 230 305 325 460 620 650 -20degF (-29degC) 205 275 325 410 550 650 5 50degF (10degC) 225 270 460 540 0degF (-18degC) 155 205 270 310 415 540 -20degF (-29degC) 135 180 270 275 370 540 8 50degF (10degC) 145 195 210 295 390 420 0degF (-18degC) 100 130 195 210 200 265 395 420 -20degF (-29degC) 90 115 175 210 175 235 350 420

10 50degF (10degC) 115 150 180 230 305 360 0degF (-18degC) 85 110 155 180 165 220 325 360 -20degF (-29degC) 75 100 145 180 150 195 290 360

NOTES 1 Circuit breakers are sized per national electrical codes

2 When using 240 volt product at 208 220 or 277 volts use the circuit adjustment factors shown in the Voltage Adjustment Table

3 When using 2 or more heater cables of different wattage ratings in parallel on a single circuit breaker use the 15A

column amperage of 15 amps divide it by the maximum footage to arrive at an ampsfoot figure for each cable You can then calculate circuit breaker sizes for these combination loads These ampsfoot factors include the 125 sizing factor

4 National electrical codes require ground-fault equipment protection for each branch circuit supplying electric

heating equipment Exceptions to this requirement can be found in the 2002 NEC 5 Heater cables with D1 optional construction require the use of ground fault interrupterground leakage device with

a trip setting no greater than 30mA

RichardYount
Rectangle

NELSONtrade TYPE LT SELF-REGULATING HEATER CABLE

SPECIFICATIONAPPLICATION INFORMATION

Power Output Rating

(-1) (10) (21) (32) (43) (54) (65)

TEMPERATURE DEGREES F (C) A LT3 B LT5 C LT8 D LT10 LT23 LT25 LT28 LT210

WATTS PER FOOT x 328 = WATTS PER METER PIPE TEMPERATURE degF CONVERSION TO degC = 59 (degF - 32)

RichardYount
Rectangle

NELSONtrade TYPE LT SELF-REGULATING HEATER CABLE

SPECIFICATIONAPPLICATION INFORMATION

Catalog Numbers Standard Feature Suffix

BASIC CATALOG NUMBERS -CB Tinned Copper Braid Voltage Watts Per Foot

Optional Features Suffix 3 5 8 10 120 VAC LT3 LT5 LT8 LT10

-J Tinned Copper Braid and Fluoropolymer Overjacket 240 VAC LT23 LT25 LT28 LT210 -JT Tinned Copper Braid and Modified Polyolefin Overjacket D1- Division 1 approved

Voltage Adjustment Use of Self-Regulating heater products at other than rated voltages require minor adjustments in power and maximum circuit lengths

ADJUSTMENT MULTIPLIER 208 VAC 220 VAC 277 VAC Absolute

Product Power Length Power Length Power Length Max Length LT23 76 93 85 96 127 107 650 ft LT25 79 93 87 96 124 107 540 ft LT28 84 93 90 96 119 108 420 ft

LT210 86 93 92 96 116 109 360 ft

Approvals FM CSA UL Ordinary Locations - Ordinary Locations - Ordinary Locations - (-CB -J or -JT options) (-CB -J or -JT options) (-CB -J or -JT options) Hazardous (Classified) Hazardous (Classified) Hazardous (Classified) Locations Locations Locations (-CB -J or -JT options) (-CB -J or -JT options) (-CB -J or -JT options) Class I Division 2 Class I Division 2 Class I Division 2 Groups B C D Groups B C D Groups A B C D Class II Division 2 Class II Division 2 Class II Division 2 Groups G Groups E F G Groups F G Class III Division 2 Class III Division 2 Class III Division 2 (-J option) (-J option) (-J option) Class I Zone 1 Class 1 Division 1 Class I Zone 1 and 2 Group IIC Groups B C D Group IIC (D1 option) Class II Division 1 (D1 option) Class I Division 1 Groups E F G Class I Division 1

Groups B C D Class I Zone 1 Groups B C D Group IIB + H2 Class II Division 1 Zone 1 Ex e II T6 (T5) Groups E F G Class III

Accessories bull Connection Kits for Power Connection Tee Splice Splices and End Seals (Nelson PLT and ALT Series) bull Thermostatic Controls (Nelson TA TH TE and HC Series) bull Junction Boxes Tapes and Warning Signs bull Custom Control Monitoring and Power Panels bull Division 1 Connection Kits for Power Connection Tee Splice Splice and End Connection (Nelson HASK Series) bull Zone 1 Connection Kits for Power Connection Tee Splice Splice and End Connection (Nelson Z1-PLT and Z1-ALT Series)

Nelson Heat Tracing Systems products are supplied with a limited warranty Complete Terms and Conditions may be found on Nelsons website at wwwnelsonheaterscom

NELSON HEAT TRACING SYSTEMS bull PO BOX 726 bull TULSA OK 74101 bull 918-627-5530 bull FAX 918-641-7336 bull wwwnelsonheaterscom 316-SA-001 copy 2006 Nelson Heat Tracing Systems October 2006

RichardYount
Rectangle

GFCI Personnel Protection DevicesGFCI Personnel Protection DevicesHospital Grade GFCI Receptacles mdash Back and Side Wired15 AMP 125V at Receptacle 20 AMP 125V Feed-ThroughDESCRIPTION CAT NO COLOR NEMA CONFIG

Basic Cat No Denotes Brown

Duplex Receptacle with LED Indicator Light 6598-HG I W GY R

20 AMP 125V at Receptacle and Feed-ThroughDESCRIPTION CAT NO COLOR NEMA CONFIG

Basic Cat No Denotes Brown

Duplex Receptacle with LED Indicator Light 6898-HG I W GY R

Commercial Grade GFCI Receptacles mdash Back and Side Wired15 AMP 125V at Receptacle 20 AMP 125V Feed-Through

DESCRIPTION CAT NO COLOR NEMA CONFIGBasic Cat No Denotes Brown

No Indicator Light 6599 I W GY E A

Duplex Receptacle with LED Indicator Light 6598 I W

With 41frasl2 Leads 6599-L I W

Buttons match face color 6599-A I W A

20 AMP 125V at Receptacle and Feed-ThroughDESCRIPTION CAT NO COLOR NEMA CONFIG

Basic Cat No Denotes Brown

No Indicator Light 6899 I W GY

Duplex Receptacle with LED 6898 I WIndicator Light

Buttons match face color 6899-A I W A

Switch-Rated GFCI - Back and Side Wired 20 AMP 125V Switch-RatedSwitch Rating 15 HP 120VDESCRIPTION CAT NO COLOR

Basic Cat No Denotes Brown

Blank Face GFCI No Indicator Light 6490 I W E

Combination Switch GFCI Outlet mdash Side WiredSwitch 1000W 125V AC Outlet 15 AMP 125V Feed-Through 20AMP 125VDESCRIPTION CAT NO COLOR

Basic Cat No Denotes Brown

Single-Pole Switch amp GFCI Protected Outlet 5299 I W

All devices are UL Listed Also CSA Certified except where indicated by

6599-W

5299-W

SPECIFICATIONS amp FEATURESReceptaclesbull Trip threshold meets or exceeds UL

requirements for tripping timebull Impact-resistant thermoplastic cover and bodybull Silver alloy contactsbull Compatible with all Decora devices supplied

with Decora wallplate available in selectedDecora colors

bull Terminals accept up to No12 solid or stranded wire

Combination SwitchGFCIbull Ideal for kitchens bathrooms modular kitchen

units bathroom cabinet fixtures lamp cabinetfixtures and applications where combinationdevices are used

TESTING amp CODE COMPLIANCEbull UL Standard 943 Class A (GFCI) and 498

(receptacles)bull UL Listed (File 48380)bull Meets ANSI C73 NEMA WD-1 require-

ments for duplex receptaclesbull CSA Certified (LR-57811)bull Backed by a Limited Two-Year Warranty

COLORBasic Cat Nos shown above denote Brown color Forother color selections add the suffix to catalog numberas follows Ivory (-I) White (-W) Gray (-GY) Red (-R)Black (-E) Almond (-A)

MATERIAL CHARACTERISTICSFlammability Rated V2Operating Temperature -30degF (-35degC) to 151degF (66degC)

421

(10

69

mm

)

170 (432 mm)

130 (330 mm)

113

(286 mm)143

(362 mm)

270

(68

6 m

m)

COMMERCIAL GRADE GFCI RECEPTACLECat No 6599

RESET

TEST

270

(68

5 m

m)

112 (317 mm)

153 (388 mm)

COMBINATION SWITCH GFCI OUTLETCat No 5299

5-15RG

W

5-15RG

W

5-20RG

W

5-20RG

W

F1 To learn more about Levitonrsquos outstanding offering of devices visit our Website at wwwlevitoncom Building a Connected World

RussellHenry
Rectangle

RigidIMC Conduit FittingsTampB Catalog Number

H100-TBUPC Number 78621089863Status ActiveDescription

1 in Zinc Hub Connector with thermoplastic insulating throat sealing ring-Nitrile (BUNA-N) For use with RigidIMC ConduitApplication

Suitable for hazardous locations use in Class I Di-

vision 2 Class II Division 1amp2 Class III Division 1

amp 2 per NEC 501-4(b) 502-4 (a) and 503-3 (a)

Suitable for hazardous locations use in Class II

Groups E F G amp Class III locations per CEC 18-

202 18-252 18-302 18-352

General

Trade Size (inches) 1

Material Zinc

Dimension Information

Dimension A (inches) 2

Dimension B (inches) 1 1316

Dimension C (inches) 1 116

Dimension D (inches) 14

Dimension E (inches) 1

Specifications

3dmodel Available on Website

Packaging

TampB Inner Pack 5

Package in Units 25

TampB Sold in UOM Each

TampB Weight Per UOM 39 lbs per 100

Application Support

Spacing Chart Available on Website

Certifications

RoHS Compliance Yes

Certifications

File Nbr

E 23018

For further technical assistance please contact us

Thomas amp Betts - USA8155 TampB BlvdMemphis TN 38125wwwtnbcom

TampB Technical SupportMS 3B-508155 TampB BlvdMemphis TN 38125

Hours 7AM - 6PM CDTMonday-FridayPhone (888) 862-3289Fax (901) 252-1321Emailtechsupporttnbcom

Skyline Controller - Headless Cut Sheet - Revised 073015 Page 1 of 2

Skyline Controller - Headless

The Skyline Controller consists of an IP addressable NTICP compliant Controller The Skyline Controller is equipped with

all the necessary equipment to run an NTCIP compliant Variable Message Signs of virtually any type or configuration The

Controller is also equipped with other essential features required by various industry standards and DOTs alike

The Skyline Controller is structured around an environmentally hardened Linux-based controller which is fully NTCIP

compliant The Controller also has the following features

NTCIP is natively supported (Protocol converter or translator devices are not required)

Contains memory for storing Changeable amp Permanent messages Graphics Fonts and other necessary files for

controller operation

Contains DMS-specific control firmware (embedded software) that monitors internalexternal sensors (internal temp

ambient temp humidity power supplies battery voltage etc) displaypixel status amp errors communication inputs and

controls the sign display and environmentals as directed by external NTCIP compliant control software

Utilization of a powerful Linux based Central Processing Unit

An Integrated terminal connection

Two (2) NTCIP-compliant RS232 communication ports

One (1) NTCIP-compliant Ethernet port with RJ45 connector

Compatible with an external Hayes-compatible modem or other communications equipment

Integrate Hardware watchdog circuit that provides automatic reset of controller and communications devices

Operating temp range of -40deg to 74deg C (-40deg to 165deg F) and meets applicable NEMA TS2 and TS4 Standards

The user interface is provided via laptop computer to perform the following functions that include

Navigating the controllerrsquos menu subsystem

Displaypixel diagnostics

Activation of messages stored in memory (Permanent amp Changeable)

Configuring communications port settings and NTCIP options

lsquoPowerrsquo Switch and Indicator used to switch main power on to the controller

lsquoLocalRemotersquo Selection used to place the controller in ldquolocal mode

Reset functionality used to restart the controller andor sign(s)

debode
Text Box

Skyline Controller - Headless Cut Sheet - Revised 073015 Page 2 of 2

The Skyline Controllerrsquos NTCIP Remote Interface Ethernet port utilizes a 10100 Ethernet RJ45 Jack that supports the

UDP network protocol In addition the Controller also contains an NTCIP Local Interface connection that is operated

via a laptop computer Some additional functionality that this interface provides are

An Integrated terminal connection

Remote firmware updates

Compliance with the various industry standards listed here

NTCIP o 1101 - Simple Transportation Management Framework (STMF)

o 1102 - Octet Encoding Rules (OER) Base Protocol

o 1103 - Transportation Management Protocols

o 1201 - Global Object (GO) Definitions

o 1203 - Object Definitions for Dynamic Message Signs

o 2001 - Class B Profile

o 2104 - Ethernet Subnetwork Profile

o 2201 - Transportation Transport Profile

o 2202 - Internet (TCPIP and UDPIP) Transport Profile

o 2301 - Simple Transportation Management Framework (STMF) Application Profile

Conformance Level 1

NEMA TS2 ndash where applicable

o Section 2 ndash Environmental Requirements

NEMA TS4 ndash where applicable

o Section 2 ndash Environmental Requirements

o Section 4 ndash Controller To Sign Interface

o Section 8 ndash Electronics and Electrical

o Section 9 ndash Performance Monitoring

o Section 10 ndash Power Requirements

UL48 ndash Standard for Electric Signs

UL50 ndash Standard for Enclosures for Electrical Equipment

IPC-CC-830 ndash For Silicon Conformal Coating

IPC-A-610C Class 2 Acceptability of Electronic Assemblies

ANSIIPC-7711 Rework of Electronic Assemblies

ANSIIPC-7721 Rework and Modification of Printed Boards and Electronic Assemblies

TThhee ZZoonneeBBaarrrriieerr SSeerriieess is a uniquelymodular data and signal line protectionsystem for 24V 4-20mA current loopand Industrial Ethernet applications Byproviding an effective barrier betweenuncontrolled transient environments andyour valuable electronic systems theZoneBarrier Series protects you fromcostly system down time and equipmentfailure

TThhee ssoopphhiissttiiccaatteedd hhyybbrriidd cciirrccuuiittrryyemployed by the ZoneBarrier Seriesprotects your equipment withoutimpeding normal operation ZoneBarrierprotection components comprise acombination of high energy GasDischarge Tubes with ultra fast diodesand Silicon Avalanche Diodes Thiscombination of high quality surgeprotection components gives theZoneBarrier Series its characteristic lowlet-through voltage and high 10kA surgecurrent capacity which provides excellentprotection ZoneBarrier devices haveRJ45 terminal strip or pluggableterminal strip connectors

DDeessiiggnneedd ffoorr mmuullttii--lloooopp oorr ssiinnggllee ccoonnttrroolllloooopp aapppplliiccaattiioonnss the ZoneBarrier Seriesoffers a flexible surge protection solutionthat is capable of growing with yourrequirements A ZoneBarrier module canbe used as a stand-alone device or as abuilding block in a surge protectionsolution as simple or as complex as yourrequirements now and in the future

OOnnee ssiimmppllee mmaannuuaall ooppeerraattiioonn clampsmodules securely onto DIN rail an actionthat also automatically provides theessential high-integrity groundconnection Standard lsquoTop-hatrsquo (T-section)DIN rail is generally suitable for mountingZoneBarrier Series modules Where anumber of ZoneBarrier Series modulesare mounted on one rail any that areincorrectly mounted (and therefore notsecurely grounded) are very obviousand can easily be remountedcorrectly The ZoneBarrierSeries also has twomounting feet ateither end of theu n i t

enabling mounting to a flat surface suchas a cabinet wall

ZZoonneeBBaarrrriieerr ddaattaa aanndd ssiiggnnaall ddeevviicceess aarreetteesstteedd ttoo IIEECC 6611000000--44--55 and CCITT K17Industrial Ethernet compatible versionsare also UL Certified Cat5 and UL 497BListed ZoneBarriers come complete witha full 10 year product warranty

AAddddiittiioonnaall pprrootteeccttiioonn should be providedfor other systems which may be inter-connected eg power feeds telephonewiring etc other units are available forthis purpose

Data Protection

Protects sensitive IO ports against induced surgesand transients

ZoneBarrier

FFoorr 2244VV 44--2200mmAA ccuurrrreenntt lloooopp aapppplliiccaattiioonnss

IInndduussttrriiaall EEtthheerrnneett ccoommppaattiibbllee vveerrssiioonnssUULL CCeerrttiiffiieedd CCaatt55

TThhrreeee ssttaaggee pprrootteeccttiioonn iinncclluuddiinngg GGaass DDiisscchhaarrggee TTuubbee aanndd SSiilliiccoonn AAvvaallaanncchhee DDiiooddee tteecchhnnoollooggyy

TTeesstteedd ttoo IIEECC 6611000000--44--55 aanndd CCCCIITTTT KK1177

1100 yyeeaarr pprroodduucctt wwaarrrraannttyy

CCoouunnttrryy SSttaannddaarrddAAuutthhoorriittyy AApppprroovveedd ffoorr PPrroodduucctt

United States amp UL 497B Listed Networks 24540Canada UL Certified TIAEIA 568-A Cat5

SSppeecciiffiiccaattiioonn

903-1

08 R

ev A

06

08

06

All figures typical at 77degF (25degC) unless otherwise stated

MMaaxxiimmuumm llooaadd ccuurrrreenntt05 Amps

MMaaxxiimmuumm ssuurrggee ccuurrrreenntt4-20mA versions 10kA100Base-T versions8kA (1kA per line)

MMaaxxiimmuumm lleeaakkaaggee ccuurrrreenntt5microA at working voltage (4-20mA versions)

MMaaxxiimmuumm iinn lliinnee rreessiissttaanncceelt 5 ohms

BBaannddwwiiddtthh4-20mA versions 05 MHz100Base-T versions155 MHz

AAmmbbiieenntt tteemmppeerraattuurree lliimmiittssndash40degF to +185degF (working)ndash40degC to +85degC (working)

HHuummiiddiittyy95 RH (non-condensing)

CCaassiinnggMolded plastic

WWeeiigghhtt28oz (008Kg)

DDiimmeennssiioonnssSee figure 1

EEMMCC ccoommpplliiaanncceeBS EN 60950 1992BS EN 61000-6-2 1999

IInnssttaallllaattiioonn

All ZoneBarrier modules are installed in-lineand are identified with ldquoProtectedrdquo andldquoUnprotectedrdquo for fail-safe installation

DDIINN rraaiill mmoouunnttiinngg ((ffiigguurree 22))ZoneBarrier modules can be mounted on anystandard T-section DIN rail or on the optional19rdquo DIN rail assembly To attach theZoneBarrier module to the DIN rail simplylocate the DIN rail foot of the module over onedge of the DIN rail and then securely pushthe ZoneBarrier onto the DIN rail Note theDIN rail must be properly grounded

SSttaanndd--aalloonnee iinnssttaallllaattiioonn ((ffiigguurree 33))To install a ZoneBarrier module as a stand-alone protector attach an ground lead to thesupplied ring terminal and secure this withthe self tapping screw provided to the baseof the unit Using screws (or bolts) mount themodule on any flat surface

TToo oorrddeerr ssppeecciiffyy -- Model number as per specification tableabove

MMoouunnttiinngg ooppttiioonnss

2211660055 5rdquo DIN rail for up to 4 ZoneBarriers

2211664499 175rdquo DIN rail for up to 16 ZoneBarriers

2244550000 19rdquo DIN rail (with mounting brackets) for up to 32 ZoneBarriers

Note In accordance with our policy of continuousimprovement we reserve the right to change the productrsquosspecification without notice

FFiigguurree 22 DIN rail installation FFiigguurree 33 Stand alone installation

FFiigguurree 11 Dimensions

AApppprroovvaallss

MMooddeell TTyyppee LLiinneess WWoorrkkiinngg LLiimmiittiinngg MMaaxxiimmuumm CCoonnnneeccttoorrssvvoollttaaggee vvoollttaaggee ccoonnttiinnuuoouuss

ooppeerraattiinnggvvoollttaaggee

((VV)) ((VV)) ((VV))

24536 4-20mA 4 plus shield 24 30 30 Terminal strip24539 4-20mA 2 plus shield 24 30 30 Pluggable terminal strip24542 4-20mA 6 24 30 30 Pluggable terminal strip24547 4-20mA 4 plus 2 shields 24 30 30 Pluggable terminal strip24540 100Base-T 8 5 10 NA RJ4524550 100Base-T 2 x 4 5 10 NA 2 x RJ4524551 100Base-T 8 5 10 NA RJ45 110 Block

Suitable for Cat5 (8 wire) applications 2KV 1250 1kA 820

AAttllaannttiicc SScciieennttiiffiicc CCoorrppoorraattiioonn4300 Fortune Place Suite A W Melbourne FL 32904 USATel +1 800-544-4737 +1 321-725-8000 Fax +1 321-727-0736E-mail salesatlanticscientificcom wwwascsurgecom

AA mmeemmbbeerr ooff tthhee MMTTLL IInnssttrruummeennttss GGrroouupp ppllcc

casstr
Rectangle

wwwantairacom

Antaira Technologies - Toll-Free (877) 229-3665 - Phone (714) 671-9000 - FAX (714) 671-9944 - e-Mail infoantairacom - Website httpwwwantairacom

140

94

127

30

65

58

268

47

16

116

6

16

385

50 52

Lanolinx LNX-500A800A58-Port 10100BaseTX Slim Industrial Switch

wwwantairacom

Toll-Free (877) 229-3665Phone (714) 671-9000FAX (714) 671-9944

e-Mail infoantairacomWebsite httpwwwantairacom

Reverse Polarity Protection Present

Overload Current Protection Present

Mechanical Casing IP30 Metal Case Dimension (W x H x D) 30 x 140 x 95 mm (118 x 551 x 374 in) Installation DIN-RailWall Mountable

Weight Unit Weight 1 lbs Shipping Weight 15 lbs

Operation Temperature Standard -10deg C to 70deg C (14deg F to 158deg F) Wide Operating Temperature -40deg to 80deg C (-40deg to 176deg F)

Operation Humidity 5 to 95 (Non-condensing)

Storage Temperature -40deg C to 85deg C

EMI FCC Class A CE EN6100-4-2EN6100-4-3EN6100-4-4EN6100-4-5EN6100-4-6 EN6100-4-8EN6100-4-11EN6100-4-12EN6100-6-2EN6100-6-4

Safety ULcUL Class I Division 2 CE EN60950-1

Stability Testing Shock IEC60068-2-27 Free Fall IEC60068-2-32 Vibration IEC60068-2-6

Warranty 5-Year Warranty

LNX-500A 5-Port 10100BaseTX Slim Industrial Ethernet SwitchLNX-500A-T 5-Port 10100BaseTX Slim Industrial Ethernet Switch Wide Operating TemperatureLNX-800A 8-Port 10100BaseTX Slim Industrial Ethernet SwitchLNX-800A-T 8-Port 10100BaseTX Slim Industrial Ethernet Switch Wide Operating Temperature

DR-4524 45W 24VDC Industrial DIN Rail Power SupplyDR-75-24 75W 24VDC Industrial DIN Rail Power SupplyDR-120-24 120W 24VDC Industrial DIN Rail Power Supply

Standard IEEE 8023 10BaseT Ethernet IEEE 8023u 100BaseTX Fast Ethernet IEEE 8023x Flow Control and Back-Pressure

Protocol CSMACD

Switch Architecture Store and Forward

Transfer Rate 14880pps for Ethernet Port 148800pps for Fast Ethernet Port

MAC Address 2K MAC Address Table

Memory Buffer LNX-500A 384 Kbits LNX-800A 448 Kbits

LED Unit Power 1 Power 2 Fault Port LinkActivity Full-DuplexCollision

Connector LNX-500A 5 x 10100TX RJ-45 with Auto MDIMDI-X Function LNX-800A 8 x 10100TX RJ-45 with Auto MDIMDI-X Function

Network Cable 10BaseT 2-pair UTPSTP Cat 3 4 5 cable EIATIA-568 100-ohm (100m) 100BaseTX 2-pair UTPSTP Cat 5 cable EIATIA-568 100-ohm (100m)

Back-Plane LNX-500A 10 Gbps LNX-800A 16 Gbps

Packet Throughput Ability LNX-500A 149Mpps 64bytes LNX-800A 238Mpps 64bytes

Power Supply DC 12 ~ 48V Redundant Power with Polarity Reverse Protect Function and Removable Terminal Block

Power Consumption LNX-500A 293 Watts LNX-800A 471 Watts

technical datasheet

wwwmtl-instcom enquirymtl-instcom

are highly reliable dual-redundant varistor networks ensuring your site is never unprotected Fully automatic in operation ZoneDefender PRO reacts immediately clamping voltage surges without causing undue leakage losses under normal operation No operator intervention is required ZoneDefender PRO resets automatically and is maintenance free

Suitable for all AC power applications ZoneDefender PRO devices provide protection for AC power supplies with no restriction to the amount of load current

Thermal fusing is incorporated into each ZoneDefender PRO as an additional safety feature Short circuit protection with 200kA AIC rating is also supplied as standard for added peace of mind

ZoneDefender PRO offers an LED status indication allowing each varistor network to be continually monitored and indicated by LEDs on the front panel of the device In addition remote monitoring is enabled by the unitrsquos remote indication contacts

Installation is simple - the ZoneDefender PRO devices can be easily surface or nipple mounted

The ZoneDefender PRO Series is UL 1449 3rd Edition Listed and boasts an unrivaled 10 year lsquono questions askedrsquo manufacturers product warranty ZoneDefender PRO devices also exceed the requirements of ANSIIEEE C6245 and ANSIIEEE C6241

The ZoneDefender PRO Series is a versatile high performance surge protector designed for use in a wide variety of industrial institutional and commercial applications The ZoneDefender PRO is the most compact powerful feature-rich surge protector on the market today State-of-the-art circuitry protects equipment from high frequency noise as well as from damaging electrical transients and high-energy disturbances In addition the ZoneDefender PRO Series offers cost-effective high capacity protection along with application versatility features which make the Series the ultimate surge protection solution

ZoneDefender PRO units provide protection between Line to Neutral Line to Ground Line to Line and Neutral to Ground Utilizing Metal Oxide Varistor (MOV) technology the ZoneDefender PROrsquos protection circuits

ZoneDefender Pro SeriesThe most compact powerful feature-rich AC surge protector available

bull 80kA100kAamp120kAsurge-currentratingperphase

bull Includeshigh-performanceEMIRFIfiltering

bull LEDstatusindicationviasolidstatediagnosticsplusremoteindicationcontacts

bull Built-inaudiblealarm

bull Thermalandshortcircuitfusing

bull Shortcircuitcurrentrating200kAIC

bull UL14493rdEditionListed

bull 10yearproductwarranty

901-104RevB160811

EUROPE (EMEA) +44 (0)1582 723633 THE AMERICAS +1 800 835 7075 ASIA-PACIFIC +65 6 487 7887

enquirymtl-instcom csinfomtl-instcom salesmtlsingcomsg 901-104 RevB 160811

The given data is only intended as a product description and should not be regarded as a legal warranty of properties or guarantee In the interest of further technical developments we reserve the right to make design changes

SPECIFICATIONMaximum surge current (Imax)

80kA 100kA amp 120kA (820micros)Maximum continuous operating voltage

120240 versions - 140Vac270VacLines protected AC

L-N L-G L-L N-GDuty cycle performance (820micros)

Rated 1 impulse10000A gt6500 Impulses100A infinite

Long duration current pulse (101000micros) capability

3600A (tested)Frequency range

47Hz to 63HzAmbient temperature limits

ndash40degF to +185degF workingndash40degC to +85degC working

Humidity95 RH (non-condensing)

Audible Alarm90dB

EMIRFI Attenuation-75dB maximum 100kHz to 100MHz

Weight55 lbs (25 kg ) - Split Phase35 lbs (16 kg) - Single phase

DimensionsSee Figure 1 and Figure 2

SCCR RatingSuitable for use on a circuit capable of delivering not more than 200000 rms symmetrical Amperes 480V max

EMC complianceBS EN 60950 1992BS EN 61000-6-2 1999

Ratings in compliance with IEC 61643-1Imax = 80kA 100kA amp 120kAIimp = 5kA (10350)All current results are per phase

EnclosureNEMA 1 2 33R4 4X 12 and 13 (IP66)

Terminals10 AWG (5mm2)

MountingSurface mount by 021rdquo (5mm) diameter holes

Remote contactsForm C (NC NO C) 60W DC 120VA AC 3A max

Indication

Green LED onRed LED off Power protection in all

modes all phases

Green LED offRed LED on

Protection fault (remote indication alarm via contacts amp audible alarm)

Green LED onRed LED on Neutralground fault (voltage

potential)

DIMENSIONSFigure 1 Split phase dimensions

Figure 2 Single phase dimensions

Model Workingvoltage

UL1449 VPR3rd Edition

Limiting voltageUp

Ringwave200A Phase types

3kA 10kA (In) 80kA versions (V) (V) (V) (V) (kV) (V)ZD16700 120 600 580 800 08 60 Single phase 2-wireZD16701 120240 600 580 800 08 60 Split phase 3-wireZD16709 240 1200 890 1200 12 75 Single phase 2-wire TTZD16900 120TT 6001200 580890 8001300 0813 6075 Single phase 2-wire TTZD16901 120240TT 6001200 580890 8001300 0813 6075 Split phase 3-wire TT100kA versionsZD16730 120 600 580 800 08 60 Single phase 2-wireZD16731 120240 600 580 800 08 60 Split phase 3-wireZD16739 240 1200 890 1200 12 75 Single phase 2-wire TTZD16930 120TT 6001200 580890 8001300 0813 6075 Single phase 2-wire TTZD16931 120240TT 6001200 580890 8001300 0813 6075 Split phase 3-wire TT120kA versionsZD16740 120 600 580 800 08 60 Single phase 2-wireZD16741 120240 600 580 800 08 60 Split phase 3-wireZD16749 240 1200 890 1200 12 75 Single phase 2-wire TTZD16940 120TT 6001200 580890 8001300 0813 6075 Single phase 2-wire TTZD16941 120240TT 6001200 580890 8001300 0813 6075 Split phase 3-wire TT

TO ORDER SPECIFY

APPROVALSCountry StandardAuthority Approved for Product

United StatesCanada

UL 1449 3rd Edition Listed AC power product ZD16700 ZD16701 ZD16709 ZD16900 ZD16901 ZD16730 ZD16731 ZD16739 ZD16930 ZD16931 ZD16740 ZD16741 ZD16749 ZD16940 ZD16941

randybobo
Rectangle

Notes1 Safety approvals cover frequency 47-63 Hz2 At low temperature and low line voltage start uptime will increase

AC-DC

Specification

100 Watts

bull -40 ordmC to +75 ordmC Operation

bull 100 W - Baseplate Cooled

bull High Efficiency Resonant Topology

bull Remote Sense

bull 5V Standby Output

bull Remote OnOff amp Power OK Signal

bull 3 Year Warranty

ECC100 Series

InputInput Voltage bull 85-264 VAC (120-370 VDC) derate output

power lt90 VAC by 10Input Frequency bull 47-400 Hz (See note 1)Input Current bull 14 A typical at 115 VAC full load

08 A typical at 230 VAC full loadInrush Current bull 40 A max at 230 VAC 25 ordmC cold startPower Factor bull EN61000-3-2 class AEarth Leakage Current bull 300 microA at 264 VAC60 Hz max

0511 mA 115230 VAC at 400 Hz typInput Protection bull Internal T50 A250 V fuse in line

and neutral

OutputOutput Voltage bull 12-48 VDC (see tables)Output Voltage Trim bull plusmn5Initial Set Accuracy bull plusmn1 V1 plusmn3 V2Minimum Load bull No minimum load requiredStart Up Delay bull Typically 1 s (see note 2)Start Up Rise Time bull 50 ms typicalHold Up Time bull 16 ms min at 115 VACDrift bull plusmn02 after 20 min warm upLine Regulation bull plusmn05 maxLoad Regulation bull plusmn1 V1 plusmn5 V2 maxOverUndershoot bull 5 typicalTransient Response bull 4 max deviation recovery to within

1 in 500 micros for a 50-75-50 loadchange

Ripple amp Noise bull 1 pk-pk V1 V2 2 20 MHz bandwidthOvervoltage Protection bull 115-140 Vnom recycle input to resetOverload Protection bull 110-150 V1 onlyShort Circuit Protection bull Continuous trip and restart (Hiccup mode)Temperature bull 005˚CCoefficientRemote Sense bull Compensates for 05 V total voltage dropRemote OnOff bull Uncommitted isolated optocoupler diode

powered diode inhibits V1

xppowercom

GeneralEfficiency bull 88 typicalIsolation bull 4000 VAC Input to Output

1500 VAC Input to Ground500 VDC Output to Ground

Switching Frequency bull 65 kHz typicalSignals bull Power OK - open collector

Remote OnOff 5 V StandbyMTBF bull 220 kHrs to MIL-HDBK-217F at 25 ordmC GB

EnvironmentalOperating Temperature bull -40 ˚C to +75 ˚C ambient Baseplate must

be maintained le+85 ordmC see longformdatasheet for further details

Cooling bull Baseplate conduction coolingOperating Humidity bull 95 RH non-condensingStorage Temperature bull -40 ˚C to +85 ˚COperating Altitude bull 3000 mShock bull 30 g pk half sine 6 axesVibration bull 2 g rms 5 Hz to 500 kHz 3 axes

EMC amp SafetyLow Voltage PSU EMC bull EN61204-3 high severity level as belowEmissions bull EN55022 level B conducted

EN55022 level A radiatedHarmonic Currents bull EN61000-3-2 class AVoltage Flicker bull EN61000-3-3Radiated Immunity bull EN61000-4-3 level 3 Perf Criteria AEFTBurst bull EN61000-4-4 level 3 Perf Criteria ASurge bull EN61000-4-5 installation class 3

Perf Criteria A installation class 4Perf Criteria A with optional filter board

Conducted Immunity bull EN61000-4-6 level 3 Perf Criteria ADips amp Interruptions bull EN61000-4-11 30 10 ms 60 100 ms

100 5000 ms Perf Criteria A B BSafety Approvals bull IEC60950-1 CB report CSA 222 No

60950-1 UL60950-1 TUV EN60950-1Equipment Protection bull Class IClass

06-May-09

AC-DC

025 FastonGround tab

2 x 020(508)

230 (5842)

2 x 460 (11684)

500 (1270)

155(394)

2 x 023(58)

J11

2

3 x 020(508)

040(102)

2 x 370(9398)

5 x M3 clearance holes

410(1041)

330(838)

Voltage Adj

Mounting surfacemarked with ldquoArdquo

J2

J3

1

12

10 9

8

ECC100Models and Ratings

Input Connector J1Molex PN 09-65-2038

1 Line2 Neutral

Mechanical Details

Notes1 All dimensions in inches (mm)2 Tolerance xx = plusmn002 (050) xxx = plusmn001 (025)

3 Weight 12 lbs (550g)

J1 mates with Molex housingPN 09-50-1031

Output Connector J2Molex PN 09-65-2088

Pin Single Output1 +V12 +V13 +V14 +V15 RTN6 RTN7 RTN8 RTN

J2 mates with Molex housing PN09-50-1081 and both with Molexseries 5194 crimp terminals

Signal Connector J3Molex PN B10B-PHDSS

1 +5 V Standby2 Logic GND3 Logic GND4 Power OK5 Inhibit Hi6 Inhibit Lo7 +Sense8 -Sense9 +Vout10 -Vout

J3 mates with JST housing PNPHDR-10VS and withJST SPHD-001T-P05 crimp terminals

Output Power Output Voltage V1 MaxOutput Current V1 Standby Supply V2 Model Number

100 W 120 VDC 81 A 50 V05 A ECC100US12

100 W 150 VDC 65 A 50 V05 A ECC100US15

100 W 240 VDC 41 A 50 V05 A ECC100US24

100 W 280 VDC 35 A 50 V05 A ECC100US28

100 W 480 VDC 20 A 50 V05 A ECC100US48

debode
Highlight

1

HLMP-EGxx HLMP-EHxx HLMP-ELxxNew T-1frac34 (5mm) Extra High Brightness AlInGaP LED Lamps

Data Sheet

Features

Viewing angle 15deg 23deg 30deg

High luminous output

Colors 590nm Amber 615nm Red Orange 626nm Red

Package options

With or without lead standoff

Superior resistance to moisture

Untinted for 15deg 23deg and 30deg lamps

Applications

Traffic management- Traffic signals- Pedestrian signals- Work zone warning lights- Variable message signs

Solar Power signs

Commercial outdoor advertising- Signs- Marquees

Description

These Precision Optical Performance AlInGaP LEDs provide superior light output for excellent readability in sunlight and are extremely reliable AlInGaP LED tech-nology provides extremely stable light output over long periods of time Precision Optical Performance lamps utilize the aluminum indium gallium phosphide (AlInGaP) technology

These LED lamps are untinted T-1frac34 packages incorpo-rating second generation optics producing well defined spatial radiation patterns at specific viewing cone angles

These lamps are made with an advanced optical grade epoxy offering superior high temperature and high moisture resistance performance in outdoor signal and sign application The maximum LED junction tempera-ture limit of +130degC enables high temperature operation in bright sunlight conditions The epoxy contains both uv-a and uv-b inhibitors to reduce the effects of long term exposure to direct sunlight

Benefits

Superior performance for outdoor environments

Suitable for auto-insertion onto PC board

2

Package Dimension

A Non-standoff B Standoff

Viewing Angle d

15deg 1239plusmn025(0476plusmn0010)

23deg amp 30deg 1196plusmn025(0459plusmn0010)

Notes1 All dimensions are in millimeters (inches) 2 Leads are mild steel with tin plating3 The epoxy meniscus is 121mm max4 For Identification of polarity after the

leads are trimmed off please refer to the illustration below

CATHODE ANODE

114 plusmn 020(0045 plusmn 0008)

580 plusmn 020(0228 plusmn 0008)

3160(1244) MIN

070 (0028)MAX

100(0039)

MIN

871 plusmn 020(0343 plusmn 0008)

254 plusmn 038(0100 plusmn 0015)

050 plusmn 010(0020 plusmn 0004) SQ TYP

CATHODELEAD

235 (0093)MAX

CATHODEFLAT

114 plusmn 020(0045 plusmn 0008)

580 plusmn 020(0228 plusmn 0008)

3160(1244) MIN

070 (0028)MAX

100(0039)

MIN

871 plusmn 020(0343 plusmn 0008)

254 plusmn 038(0100 plusmn 0015)

050 plusmn 010(0020 plusmn 0004) SQ TYP

CATHODELEAD

CATHODEFLAT

d

150 plusmn 015(0059 plusmn 0006)

500 plusmn 020(0197 plusmn 0008)

500 plusmn 020(0197 plusmn 0008)

3

Part Numbering System

Note Please refer to AB 5337 for complete information on part numbering system

Device Selection Guide

Typical viewingAngle 2θ12 (Deg) [4]

Color and DominantWavelength (nm) Typ [3]

Lamps without Standoff on leads(Package drawing A)

Lamps with Standoff on leads (Package drawing B)

Luminous Intensity Iv (mcd) [125] at 20 mA

Min Max

15deg Amber 590 HLMP-EL1A-Z1KDD HLMP-EL1B-Z1KDD 12000 21000

HLMP-EL1A-Z1LDD HLMP-EL1B-Z1LDD 12000 21000

Red 626 HLMP-EG1A-Z10DD HLMP-EG1B-Z10DD 12000 21000

Red Orange 615 HLMP-EH1A-Z10DD HLMP-EH1B-Z10DD 12000 21000

23deg Amber 590 HLMP-EL2A-XYKDD HLMP-EL2B-XYKDD 7200 12000

HLMP-EL2A-XYLDD HLMP-EL2B-XYLDD 7200 12000

Red 626 HLMP-EG2A-XY0DD HLMP-EG2B-XY0DD 7200 12000

Red Orange 615 HLMP-EH2A-XY0DD HLMP-EH2B-XY0DD 7200 12000

30deg Amber 590 HLMP-EL3A-VWKDD HLMP-EL3B-VWKDD 4200 7200

HLMP-EL3A-VWLDD HLMP-EL3B-VWLDD 4200 7200

HLMP-EL3A-WXKDD HLMP-EL3B-WXKDD 5500 9300

HLMP-EL3A-WXLDD HLMP-EL3B-WXLDD 5500 9300

Red 626 HLMP-EG3A-VW0DD HLMP-EG3B-VW0DD 4200 7200

HLMP-EG3A-WX0DD HLMP-EG3B-WX0DD 5500 9300

Red Orange 615 HLMP-EH3A-WX0DD HLMP-EH3B-WX0DD 5500 9300Notes1 The luminous intensity is measured on the mechanical axis of the lamp package and it is tested with pulsing condition2 The optical axis is closely aligned with the package mechanical axis3 Dominant wavelength λd is derived from the CIE Chromaticity Diagram and represents the color of the lamp4 θfrac12 is the off-axis angle where the luminous intensity is half the on-axis intensity 5 Tolerance for each bin limit is plusmn 15

HLMP ndash E x xx - x x x xx

Mechanical OptionsDD Ammo Pack

Color Bin Selections0 Full color distributionK Color Bin 2 amp 4L Color Bin 4 amp 6

Maximum Intensity BinRefer to Device Selection Guide

Minimum Intensity Bin

Viewing Angle and Lead Standoffs1A 15deg without lead standoff1B 15deg with lead standoff2A 23deg without lead standoff2B 23deg with lead standoff3A 30deg without lead standoff3B 30deg with lead standoff

ColorG Red 626nmL Amber 590nmH Red Orange 615nm

Refer to Device Selection Guide

4

Electrical Optical Characteristics

TJ = 25degC

Parameter Symbol Min Typ Max Units Test Conditions

Forward Voltage Amber Red Red Orange VF 18 21 24 V

IF = 20 mA

Reverse Voltage VR 5 V IR = 100 μA

Dominant Wavelength [1]

Amber Red Red Orange

d584561806120

590062606150

594563006190

nm IF = 20 mA

Peak Wavelength Amber Red Red Orange

PEAK594634621

nm Peak of Wavelength of Spectral Distribution at IF = 20 mA

Spectral Halfwidth Amber Red Red Orange

∆12131414

nm

Thermal resistance RJ-PIN 240 degCW LED junction to anode lead

Luminous Efficacy [2]

Amber Red Red Orange

ηv500200265

lmW Emitted Luminous FluxEmitted Radiant Flux

Luminous Flux Amber Red Red Orange

Φv210023002300

mlm IF = 20 mA

Luminous Efficiency [3]

Amber Red Red Orange

ηe505555

lmW Emitted Luminous FluxElectrical Power

Thermal coefficient of d Amber Red Red Orange

008005007

nmdegC IF = 20 mA +25degC le TJ le +100degC

Notes1 The dominant wavelength λd is derived from the CIE Chromaticity Diagram referenced to Illuminant E Tolerance for each color of dominant

wavelength is +- 05nm2 The radiant intensity Ie in watts per steradian maybe found from the equation Ie = Iv ηV where Iv is the luminous intensity in candela and ηV is

the luminous efficacy in lumens watt3 ηe = Φv IF x VF where Φv is the emitted luminous flux IF is electrical forward current and VF is the forward voltage

Absolute Maximum Ratings TJ = 25degC

Parameter Red Amber Red Orange Unit

DC Forward Current [2] 50 mA

Peak Forward Current 100 [1] mA

Average forward current 30 mA

Power Dissipation 120 mW

Reverse Voltage 5 V

Operating Temperature Range -40 to +100 degC

Storage Temperature Range -40 to +100 degC

Notes1 Duty Factor 30 frequency 1KHz2 Derate linearly as shown in Figure 4

5

Figure 1 Relative Intensity vs Peak Wavelength Figure 2 Forward Current vs Forward Voltage

Figure 3 Relative Luminous Intensity vs Forward Current Figure 4 Maximum Forward Current vs Ambient Temperature

Figure 5Radiation Pattern for 15deg Viewing Angle Lamp Figure 6 Radiation Pattern for 23deg Viewing Angle Lamp

0

20

40

60

80

100

0 1 2 3

FORWARD VOLTAGE-V

FORW

ARD

CURREN

T-mA

0005

1015

2025

3035

4045

50

0 20 40 60 80 100DC FORWARD CURRENT - mA

RELA

TIVE

LUM

INOU

S INTEN

SITY

(NORMAL

IZED

AT 2

0 mA)

0

10

20

30

40

50

60

0 20 40 60 80 100

TA - AMBIENT TEMPERATURE - -C

I FMAX

- MAX

IMUM

FORW

ARD

CURREN

T - mA

00

02

04

06

08

10

-90 -60 -30 0 30 60 90

ANGULAR DISPLACEMENT-DEGREE

NORM

ALIZED

INTE

NSIT

Y

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPLACEMENT-DEGREE

NORM

ALIZED

INTE

NSIT

Y

00

02

04

06

08

10

500 550 600 650WAVELENGTH - nm

RELA

TIVE

INTE

NSIT

Y RedAmber

Red Orange

6

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPLACEMENT-DEGREE

NORM

ALIZED

INTE

NSIT

Y

Figure 7 Radiation Pattern for 30deg Viewing Angle Lamp

Relative Forward Voltage vs Junction Temperature

Relative Light Output vs Junction Temperature

01

10

100

-40 -20 0 20 40 60 80 100 120 140TJ - JUNCTION TEMPERATURE - degC

RELA

TIVE

LIGH

T OUTPU

T (N

ORMAL

IZED

AT T

J=25degC

)

-030

-025

-020

-015

-010

-005

000

005

010

015

020

-40 -20 0 20 40 60 80 100 120 140

TJ - JUNCTION TEMPERATURE - degC

FORW

ARD VOLTAGE S

HIFT

- V

Red Orange

Red

Amber

Red Orange

Red

Amber

7

Intensity Bin Limit Table (131 Iv bin ratio)

Bin

Intensity (mcd) at 20mA

Min Max

V 4200 5500

W 5500 7200

X 7200 9300

Y 9300 12000

Z 12000 16000

1 16000 21000

Tolerance for each bin limit is plusmn 15

VF Bin Table (V at 20mA)

Bin ID Min Max

VD 18 20

VA 20 22

VB 22 24

Tolerance for each bin limit is plusmn 005V

Avago Color Bin on CIE 1931 Chromaticity Diagram

0280

0300

0320

0340

0360

0380

0400

0420

0440

0460

0500 0550 0600 0650 0700 0750 0800X

Y

2

4

6

Amber

Red

Red Orange

Red Color Range

MinDom

Max Dom X min Y Min X max Y max

618 630 06872 03126 06890 02943

06690 03149 07080 02920

Tolerance for each bin limit is plusmn 05nm

Amber Color Range

BinMin Dom

Max Dom Xmin Ymin Xmax Ymax

2 587 5895 05570 04420 05670 04250

05530 04400 05720 04270

4 5895 592 05720 04270 05820 04110

05670 04250 05870 04130

6 592 5945 05870 04130 05950 03980

05820 04110 06000 03990

Tolerance for each bin limit is plusmn 05nm

Red Orange Color Range

MinDom

Max Dom Xmin Ymin Xmax Ymax

612 619 06712 06887 06716 06549

03280 03109 03116 03282

Tolerance for each bin limit plusmn 05nm

NoteAll bin categories are established for classification of products Products may not be available in all bin categories Please contact Avago representative for further information

8

Precautions

Lead Forming The leads of an LED lamp may be preformed or cut to

length prior to insertion and soldering on PC board

For better control it is recommended to use proper tool to precisely form and cut the leads to applicable length rather than doing it manually

If manual lead cutting is necessary cut the leads after the soldering process The solder connection forms a mechanical ground which prevents mechanical stress due to lead cutting from traveling into LED package This is highly recommended for hand solder operation as the excess lead length also acts as small heat sink

Soldering and Handling Care must be taken during PCB assembly and

soldering process to prevent damage to the LED component

LED component may be effectively hand soldered to PCB However it is only recommended under unavoidable circumstances such as rework The closest manual soldering distance of the soldering heat source (soldering ironrsquos tip) to the body is 159mm Soldering the LED using soldering iron tip closer than 159mm might damage the LED

159mm

ESD precaution must be properly applied on the soldering station and personnel to prevent ESD damage to the LED component that is ESD sensitive Do refer to Avago application note AN 1142 for details The soldering iron used should have grounded tip to ensure electrostatic charge is properly grounded

Recommended soldering condition

Wave Soldering [1 2]

Manual Solder Dipping

Pre-heat temperature 105 degC Max -

Preheat time 60 sec Max -

Peak temperature 260 degC Max 260 degC Max

Dwell time 5 sec Max 5 sec Max

Note 1) Above conditions refers to measurement with thermocouple

mounted at the bottom of PCB2) It is recommended to use only bottom preheaters in order to reduce

thermal stress experienced by LED

Wave soldering parameters must be set and maintained according to the recommended temperature and dwell time Customer is advised to perform daily check on the soldering profile to ensure that it is always conforming to recommended soldering conditions

Anode

Note 1 PCB with different size and design (component density) will have

different heat mass (heat capacity) This might cause a change in temperature experienced by the board if same wave soldering setting is used So it is recommended to re-calibrate the soldering profile again before loading a new type of PCB

2 Avago Technologiesrsquo high brightness LED are using high efficiency LED die with single wire bond as shown below Customer is advised to take extra precaution during wave soldering to ensure that the maximum wave temperature does not exceed 260degC and the solder contact time does not exceeding 5sec Over-stressing the LED during soldering process might cause premature failure to the LED due to delamination

Avago Technologies LED Configuration

Note Electrical connection between bottom surface of LED die and the lead frame is achieved through conductive paste

Any alignment fixture that is being applied during wave soldering should be loosely fitted and should not apply weight or force on LED Non metal material is recommended as it will absorb less heat during wave soldering process

Note In order to further assist customer in designing jig accurately that fit Avago Technologiesrsquo product 3D model of the product is available upon request

At elevated temperature LED is more susceptible to mechanical stress Therefore PCB must allowed to cool down to room temperature prior to handling which includes removal of alignment fixture or pallet

If PCB board contains both through hole (TH) LED and other surface mount components it is recommended that surface mount components be soldered on the top side of the PCB If surface mount need to be on the bottom side these components should be soldered using reflow soldering prior to insertion the TH LED

Recommended PC board plated through holes (PTH) size for LED component leads

LED component lead size Diagonal

Plated through hole diameter

045 x 045 mm(0018x 0018 inch)

0636 mm(0025 inch)

098 to 108 mm(0039 to 0043 inch)

050 x 050 mm(0020x 0020 inch)

0707 mm(0028 inch)

105 to 115 mm(0041 to 0045 inch)

Over-sizing the PTH can lead to twisted LED after clinching On the other hand under sizing the PTH can cause difficulty inserting the TH LED

9

Refer to application note AN5334 for more information about soldering and handling of high brightness TH LED lamps

Example of Wave Soldering Temperature Profile for TH LED

Ammo Packs Drawing

Note The ammo-packs drawing is applicable for packaging option ndashDD amp -ZZ and regardless standoff or non-standoff

Recommended solder Sn63 (Leaded solder alloy)SAC305 (Lead free solder alloy)

Flux Rosin flux

Solder bath temperature 255degC plusmn 5degC (maximum peak temperature = 260degC)

Dwell time 30 sec - 50 sec(maximum = 5sec)

Note Allow for board to be sufficientlycooled to room temperature beforeexerting mechanical force

60sec Max

TIME (sec)

260 degC Max

105 degC Max

TEMPERA

TURE

(degC)

10

Packaging Box for Ammo Packs

Note The dimension for ammo pack is applicable for the device with standoff and without standoff

Packaging Label(i) Avago Mother Label (Available on packaging box of ammo pack and shipping box)

13

13

13

$$$

amp

13()

+amp13amp(amp+---(+)012-

DISCLAIMER AVAGOrsquoS PRODUCTS AND SOFTWARE ARE NOT SPECIFICALLY DESIGNED MANUFACTURED OR AUTHORIZED FOR SALE AS PARTS COMPONENTS OR ASSEMBLIES FOR THE PLANNING CONSTRUCTION MAINTENANCE OR DIRECT OPERATION OF A NUCLEAR FACILITY OR FOR USE IN MEDICAL DEVICES OR APPLICATIONS CUSTOMER IS SOLELY RESPONSIBLE AND WAIVES ALL RIGHTS TO MAKE CLAIMS AGAINST AVAGO OR ITS SUPPLIERS FOR ALL LOSS DAMAGE EXPENSE OR LIABILITY IN CONNECTION WITH SUCH USE

amp(313

313

amp

4

413

+)

$5amp136$

amp

13()

amp

(+)012-

(ii) Avago Baby Label (Only available on bulk packaging)

Acronyms and Definition

BIN

(i) Color bin only or VF bin only

(Applicable for part number with color bins but without VF bin OR part number with VF bins and no color bin)

OR

(ii) Color bin incorporated with VF Bin

(Applicable for part number that have both color bin and VF bin)

Example

(i) Color bin only or VF bin only

BIN 2 (represent color bin 2 only)

BIN VB (represent VF bin ldquoVBrdquo only)

(ii) Color bin incorporate with VF Bin

BIN 2VB

VB VF bin ldquoVBrdquo

2 Color bin 2 only

For product information and a complete list of distributors please go to our web site wwwavagotechcom

Avago Avago Technologies and the A logo are trademarks of Avago Technologies in the United States and other countriesData subject to change Copyright copy 2005-2010 Avago Technologies All rights reserved AV02-1687EN - February 23 2010

HLMP-Cx1A1B2A2B3A3BNew 5mm Blue and Green LED Lamps

Data Sheet

CAUTION INGaN devices are Class 1C HBM ESD sensitive per JEDEC Standard Please observe appropriate precautions during handling and processing Refer to Application Note AN ndash 1142 for additional details

Description

These high intensity blue and green T-1frac34 package LEDs are untinted and non-diffused Based on the most efficient and cost effective InGaN material technology and incor-porating second generation optics they produce well defined spatial radiation patterns at specific viewing cone angles

Advanced optical grade epoxy construction offers superior high temperature and moisture resistance per-formance in outdoor signal and sign applications

Features

Well defined spatial radiation pattern

High luminous output

Untinted Non-diffused

Available in Colorndash Blue 470nmndash Green 525nm

Viewing Angle 15deg 23deg and 30deg

Standoff or non-standoff

Superior resistance to moisture

Applications

Commercial outdoor advertising

Traffic Sign

Variable Message Sign

2

Package Dimensions

Drawing A (Non-standoff)

Drawing B (Standoff)

cathodeflat

Cathode

d

100 plusmn 0200039 plusmn 0008

130 plusmn 0150051 plusmn 0006870 plusmn 020

0343 plusmn 0008

500 plusmn 0200197 plusmn 0008

580 plusmn 0200228 plusmn 0008

254 plusmn 0380100 plusmn 0015

070 max0028

3160min1244

sq typ050 plusmn 0100020 plusmn 0004

100 min0039

Viewing Angle d

HLMP-Cx1B 1296plusmn025(0510plusmn0010)

HLMP-Cx2B 1232 plusmn025(0485plusmn0010)

HLMP-Cx3B 1200plusmn025(0472plusmn0010)

Notes1 All dimensions are in millimeters (inches) 2 Leads are mild steel with tin plating3 The epoxy meniscus is 150mm max

100 plusmn 0200039 plusmn 0008

070 max0028

870 plusmn 0200343 plusmn 0008

500 plusmn 0200197 plusmn 0008

3160min1244

Cathode 100 min0039

sq typ050 plusmn 0100020 plusmn 0004

254 plusmn 0380100 plusmn 0015

cathodeflat

580 plusmn 0200228 plusmn 0008

3

Device Selection Guide

Part Number ColorTypical Viewing angle 2frac12 (deg) [4]

Luminous Intensity Iv (mcd) at 20 mA [125]

Standoff Non Standoff

Package drawingMin Max

HLMP-CB1A-XY0DD Blue 15deg 7200 12000 Non Standoff A

HLMP-CB1A-XYBDD

HLMP-CB1A-XYCDD

HLMP-CB1B-XY0DD Standoff B

HLMP-CB1B-XYBDD

HLMP-CB1B-XYCDD

HLMP-CB2A-VW0DD 23deg 4200 7200 Non Standoff A

HLMP-CB2A-VWBDD

HLMP-CB2A-VWCDD

HLMP-CB2B-VW0DD Standoff B

HLMP-CB2B-VWBDD

HLMP-CB2B-VWCDD

HLMP-CB3A-UV0DD 30deg 3200 5500 Non Standoff A

HLMP-CB3A-UVBDD

HLMP-CB3A-UVCDD

HLMP-CB3B-UV0DD Standoff B

HLMP-CB3B-UVBDD

HLMP-CB3B-UVCDD

HLMP-CM1A-450DD Green 15deg 35000 59000 Non Standoff A

HLMP-CM1A-45BDD

HLMP-CM1A-45CDD

HLMP-CM1B-450DD Standoff B

HLMP-CM1B-45BDD

HLMP-CM1B-45CDD

HLMP-CM2A-120DD 23deg 16000 27000 Non Standoff A

HLMP-CM2A-12BDD

HLMP-CM2A-12CDD

HLMP-CM2B-120DD Standoff B

HLMP-CM2B-12BDD

HLMP-CM2B-12CDD

HLMP-CM3A-Z10DD 30deg 12000 21000 Non Standoff A

HLMP-CM3A-Z1BDD

HLMP-CM3A-Z1CDD

HLMP-CM3B-Z10DD Standoff B

HLMP-CM3B-Z1BDD

HLMP-CM3B-Z1CDD

Notes1 The luminous intensity is measured on the mechanical axis of the lamp package and it is tested with pulsing condition2 The optical axis is closely aligned with the package mechanical axis3 Dominant wavelength d is derived from the CIE Chromaticity Diagram and represents the color of the lamp4 frac12 is the off-axis angle where the luminous intensity is half the on-axis intensity 5 Tolerance for each bin limit is plusmn 15

4

Part Numbering System

Note please refer to AB 5337 for complete information on part numbering system

Packaging OptionDD Ammo Pack

Color Bin Selection0 Full DistributionB Color Bin 2 amp 3C Color Bin 3 amp 4

Maximum Intensity Bin 0 No maximum intensity limit (refer to selection guide)

Minimum Intensity Bin Refer to Device Selection Guide

Viewing Angle and Lead Standoffs1A 15deg without lead standoff1B 15deg with lead standoff2A 23deg without lead standoff2B 23deg with lead standoff3A 30deg without lead standoff3B 30deg with lead standoff

ColorB Blue 470M Green 525

HLMP C x xx x x x xx

Absolute Maximum Ratings TJ = 25degC

Parameter Blue Green Unit

DC Forward Current [1] 30 mA

Peak Forward Current 100 [2] mA

Power Dissipation 116 mW

Reverse Voltage 5 V

LED Junction Temperature 110 degC

Operating Temperature Range -40 to + 85 degC

Storage Temperature Range -40 to + 100 degC

Notes1 Derate linearly as shown in figure 42 Duty Factor 10 frequency 1KHz

5

Electrical Optical Characteristics TJ = 25degC

Parameter Symbol Min Typ Max Units Test Conditions

Forward VoltageGreen Blue

VF28 32 38

V IF = 20 mA

Reverse Voltage VR 5 V IR = 10 A

Dominant Wavelength[1]

GreenBlue

d51904600

52504700

53904800

nm IF = 20 mA

Peak WavelengthGreenBlue

PEAK516464

nm Peak of Wavelength of Spectral Distribution at IF = 20 mA

Spectral Half WidthGreenBlue

123023

nm IF = 20mA

Thermal Resistance RJ-PIN 240 degCW LED Junction-to-Pin

Luminous Efficacy [2]

GreenBlue

V51878

lmW Emitted Luminous Flux Emitted Radiant Flux

Thermal coefficient of dGreenBlue

00280024

nmdegC IF = 20 mA +25degC le TJ le +100degC

Notes1 The dominant wavelength is derived from the chromaticity Diagram and represents the color of the lamp2 The radiant intensity Ie in watts per steradian may be found from the equation Ie = IVV where IV is the luminous intensity in candelas and V is

the luminous efficacy in lumenswatt

6

Figure 1 Relative Intensity vs Wavelength Figure 2 Forward Current vs Forward Voltage

Figure 3 Relative Intensity vs Forward Current Figure 4 Maximum Forward Current vs Ambient Temperature

Figure 5 Relative Dominant Wavelength Shift vs Forward Current Figure 6 Radiation Pattern for 15deg

0001

0203

04

050607

08

0910

380 430 480 530 580 630WAVELENGTH - nm

RELA

TIVE

INTENS

ITY

GREENBLUE

0

20

40

60

80

100

0 1 2 3 4 5FORWARD VOLTAGE-V

FORW

ARD CU

RREN

T-m

A

00

05

10

15

20

25

30

35

0 20 40 60 80 100 120DC FORWARD CURRENT-mA

RELA

TIVE

LUM

INOUS INT

ENSI

TY(NOR

MAL

IZED

AT 20m

A)

GREEN

BLUE

-10

-5

0

5

10

0 20 40 60 80 100FORWARD CURRENT-mA

RELA

TIVE

DOM

INAN

T W

AVEL

ENGT

H SH

IFT -

nm GREEN

BLUE

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT -DEGREE

NORM

ALIZ

ED IN

TENS

ITY

0

5

10

15

20

25

30

35

0 20 40 60 80 100TA - AMBIENT TEMPERATURE - degC

I Fmax

- M

AXIM

UM FO

RWARD

CURR

ENT -

mA

7

Figure 7 Radiation Pattern for 23deg Figure 8 Radiation Pattern for 30deg

Figure 9 Relative Light Output vs Junction Temperature Figure 10 Relative Forward Voltage vs Junction Temperature

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT - DEGREE

NORM

ALIZ

ED IN

TENS

ITY

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT - DEGREE

NORM

ALIZ

ED IN

TENS

ITY

01

1

10

-40 -20 0 20 40 60 80 100 120TJ - JUNCTION TEMPERATURE TJ - JUNCTION TEMPERATURE

NORM

ALZI

ED IN

TENS

ITY (

PHOTO)

-03

-02

-01

0

01

02

03

-40 -20 0 20 40 60 80 100 120

FORW

ARD

VOLT

AGE S

HIFT

-VGreenBlue

GreenBlue

Intensity Bin Limit Table (131 Iv bin ratio)

BinIntensity (mcd) at 20mAMin Max

U 3200 4200

V 4200 5500

W 5500 7200

X 7200 9300

Y 9300 12000

Z 12000 16000

1 16000 21000

2 21000 27000

3 27000 35000

4 35000 45000

5 45000 59000

Tolerance for each bin limit is plusmn 15

Green Color Bin Table

Bin Min Dom Max Dom1 5190 5230

2 5230 5270

3 5270 5310

4 5310 5350

5 5350 5390

Tolerance for each bin limit is plusmn 05nm

Blue Color Bin Table

Bin Min Dom Max Dom1 4600 4640

2 4640 4680

3 4680 4720

4 4720 4760

5 4760 4800

Tolerance for each bin limit is plusmn 05nmNote 1 All bin categories are established for classification of products Products may not be available in all bin categories Please contact your Avago

representative for further information

8

Precautions

Lead Forming

The leads of an LED lamp may be preformed or cut to length prior to insertion and soldering on PC board

For better control it is recommended to use proper tool to precisely form and cut the leads to applicable length rather than doing it manually

If manual lead cutting is necessary cut the leads after the soldering process The solder connection forms a mechanical ground which prevents mechanical stress due to lead cutting from traveling into LED package This is highly recommended for hand solder operation as the excess lead length also acts as small heat sink

Soldering and Handling

Care must be taken during PCB assembly and soldering process to prevent damage to the LED component

LED component may be effectively hand soldered to PCB However it is only recommended under unavoidable circumstances such as rework The closest manual soldering distance of the soldering heat source (soldering ironrsquos tip) to the body is 159mm Soldering the LED using soldering iron tip closer than 159mm might damage the LED

ESD precaution must be properly applied on the 159mm

soldering station and personnel to prevent ESD damage to the LED component that is ESD sensitive Do refer to Avago application note AN 1142 for details The soldering iron used should have grounded tip to ensure electrostatic charge is properly grounded

Recommended soldering condition

Wave Soldering [1 2]

Manual Solder Dipping

Pre-heat temperature 105degC Max -

Preheat time 60 sec Max -

Peak temperature 260degC Max 260degC Max

Dwell time 5 sec Max 5 sec Max

Note 1 Above conditions refers to measurement with thermocouple

mounted at the bottom of PCB2 It is recommended to use only bottom preheaters in order to reduce

thermal stress experienced by LED

Wave soldering parameters must be set and maintained according to the recommended temperature and dwell time Customer is advised to perform daily check on the soldering profile to ensure that it is always conforming to recommended soldering conditions

Note 1 PCB with different size and design (component density) will have

different heat mass (heat capacity) This might cause a change in temperature experienced by the board if same wave soldering setting is used So it is recommended to re-calibrate the soldering profile again before loading a new type of PCB

Avago Technologies LED Configuration

Any alignment fixture that is being applied during wave soldering should be loosely fitted and should not apply weight or force on LED Non metal material is recommended as it will absorb less heat during wave soldering process

At elevated temperature LED is more susceptible to mechanical stress Therefore PCB must allowed to cool down to room temperature prior to handling which includes removal of alignment fixture or pallet

If PCB board contains both through hole (TH) LED and other surface mount components it is recommended that surface mount components be soldered on the top side of the PCB If surface mount need to be on the bottom side these components should be soldered using reflow soldering prior to insertion the TH LED

Recommended PC board plated through holes (PTH) size for LED component leads

LED component lead size Diagonal

Plated through hole diameter

045 x 045 mm(0018x 0018 inch)

0636 mm(0025 inch)

098 to 108 mm(0039 to 0043 inch)

050 x 050 mm(0020x 0020 inch)

0707 mm(0028 inch)

105 to 115 mm(0041 to 0045 inch)

Over-sizing the PTH can lead to twisted LED after clinching On the other hand under sizing the PTH can cause difficulty inserting the TH LED

Refer to application note AN5334 for more information about soldering and handling of high brightness TH LED lamps

CATHODE

InGaN Device

9

Example of Wave Soldering Temperature Profile for TH LED

Recommended solder Sn63 (Leaded solder alloy)SAC305 (Lead free solder alloy)

Flux Rosin flux

Solder bath temperature 255degC plusmn 5degC (maximum peak temperature = 260degC)

Dwell time 30 sec - 50 sec(maximum = 5sec)

Note Allow for board to be sufficientlycooled to room temperature beforeexerting mechanical force

60 sec Max

TIME (sec)

260degC Max

105degC Max

TEM

PERA

TURE

(degC)

Ammo Packs Drawing

Note The ammo-packs drawing is applicable for packaging option ndashDD amp -ZZ and regardless standoff or non-standoff

635 plusmn 1300250 plusmn 0051

1270 plusmn 1000500 plusmn 0039

9125 plusmn 062503595 plusmn 002459125 plusmn 062503595 plusmn 00245

1800 plusmn 05007085 plusmn 00195

070 plusmn 02000275 plusmn 00075 A A

1270 plusmn 0300500 plusmn 0012

VIEW AA

400 plusmn 02001575 plusmn 00075Oslash TYP

205 plusmn 10008070 plusmn 00394

CATHODE

10

Packaging Box for Ammo Packs

Note For InGaN device the ammo pack packaging box contain ESD logo

Packaging Label

(i) Avago Mother Label (Available on packaging box of ammo pack and shipping box)

LABEL ON THISSIDE OF BOX

FROM LEFT SIDE OF BOXADHESIVE TAPE MUST BEFACING UPWARDS

ANODE LEAD LEAVESTHE BOX FIRST

(1P) Item Part Number

(1T) Lot Lot Number

LPN

(9D)MFG Date Manufacturing Date

(P) Customer Item

(V) Vendor ID

DeptID Made In Country of Origin

(Q) QTY Quantity

CAT Intensity Bin

BIN Color Bin

(9D) Date Code Date Code

STANDARD LABEL LS0002 RoHS Compliant e3 max temp 260C

For product information and a complete list of distributors please go to our web site wwwavagotechcom

Avago Avago Technologies and the A logo are trademarks of Avago Technologies in the United States and other countriesData subject to change Copyright copy 2005-2009 Avago Technologies All rights reserved AV02-2228EN - December 15 2009

(ii) Avago Baby Label (Only available on bulk packaging)

(1P) PART Part Number

(1T) LOT Lot Number

(9D)MFG DATE Manufacturing Date

CO Country of Origin

Customer PN

Supplier Code

QUANTITY Packing Quantity

CAT Intensity Bin

BIN Color Bin

DATECODE Date Code

RoHS Compliant e3 max temp 260C Lamps Baby Label

DISCLAIMER Avagorsquos products and software are not specifically designed manufactured or authorized for sale as parts components or assemblies for the planning construction maintenenace or direct operation of a nuclear facility or for use in medical devices or applications Customer is solely responsible and waives all rights to make claims against avago or its suppliers for all loss damage expense or liability in connection with such use

Contents of Submittal

DIA Parking Signs Page 1 of 5

Skyline Products Inc

General Specifications for Full Color LED Inserts

DIA Parking Signs Page 2 of 5

Specification for Full Color LED Inserts Notes

10 Full Color LED VMS Inserts

11 Quality Assurance

ISO 90012008 certification for design manufacturing and service Current CDOT and DIA requirement

12 General ETL Listed for UL 48 UL50 and UL 1433 Current CDOT and DIA

requirement 13 Housing Properties Sign housing are designed in accordance to AASHTO Standard Specifications for Structural Supports for Highway Signs Luminaires and Traffic Signals ndash 6th Edition for wind speeds of up to 140 mph AASHTO group load combinations include total sign weight dead load ice and wind loads and the design meets the fatigue requirements for truck-induced gusts Snow loading is include in design loads for applicable geographical regions

Current CDOT and DIA requirement

Sealed housing Welding compliance with AWS standards

All welding shall be by an inert gas process in accordance with the American Welding Society (AWS) Standards 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum The LED DMS manufacturerrsquos welders and welding procedures shall be certified by an ANSIAWS Certified Welding Inspector to the 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum Proof of certification of all the LED DMS manufacturerrsquos welders and applicable welding procedures shall be supplied with the submittals The name phone number and address off the ANSIAWS Certified Welding Inspector that certified the LED VMS manufacturerrsquos welders and procedures shall also be provided with the submittals

Current CDOT and DIA requirement

Black KYNAR 500 coated face on mask and borders mdash 30-year coating guaranteed to not chip fade or peel for 20 years

Current CDOT and DIA requirement

The lens panel assembly shall consist of a KYNAR 500 coated aluminum mask over a clear glazing The lens panel assembly shall be modular in design interchangeable without misalignment of the lens panel and the LED pixels and removable from within the main sign housing

Current CDOT and DIA requirement

Aluminum face (090rdquo) mask over glazing with apertures for the pixels The lens panel aluminum mask shall be 0090 inch minimum thickness and finished with a matte black licensed factory applied KYNAR 500 Resin Fluoropolymer based coating system It shall be perforated to provide an aperture for each pixel on the display modules Each aperture shall be as small as possible without blocking the LED light output at the required viewing angle The Skyline aluminum face mask with aperture system will significantly minimize glare on the sign as it blocks more than 73 of sun rays making it very legible even with direct sunlight This method should be required over a ldquolouverrdquo system Louvers create a shelf above each row of pixels collecting snow ice dirt etc and ultimately inhibiting the display

Current CDOT and DIA requirement

Polycarbonate glazing 18rdquoGE LEXAN XL102UV Single lift face that allows a single technician to easily lift the entire face for safe fast and easy access to all the internal sign components

Current CDOT and DIA requirement

Mounting brackets Skyline will work with the appropriate parties to develop a mounting system to accommodate for the type of sign being provided and the structure requirements

Natural aluminum finish (excluding face) Current CDOT and DIA requirement

14 Environmental Control 8 watt per foot heat tape will be installed along the bottom of entire display area Provided heat tape will be controlled by the Advanced Humidity Sensing System of the controller

Current CDOT and DIA requirement

DIA Parking Signs Page 3 of 5

Environmental Sensors (1) Photocell Sensor (1) Internal Temperature Sensor (1) Humidity Sensor (1) Door Alarm

15 LED Display and Electronics Electronics designed and tested to -40degC to 85degC Current CDOT and DIA

requirement True 18-inch display (275 inch vertical and horizontal pitch) Current CDOT and DIA

requirement Display Matrix 7 high x 30 wide Legibility distance 200-1200 feet Current CDOT and DIA

requirement Printed circuit board are built to IPC-A-610D Class 2 certification Current CDOT and DIA

requirement Display modules are easily removable and replicable without the use of any additional tools

Current CDOT and DIA requirement

LED type Each Pixel contains three strings of LEDs

String 1 AlInGaP 30 degree LEDs (Red) String 2 InGaN 30 degree LEDs (Green) String 3 InGaN 30 degree LEDs (Blue)

Pixel design brightness 12400 candela at 20 mA (18rdquo characters) Current CDOT and DIA

requirement LED drive current

Red LED lt 30mA Blue and Green LEDs lt 15mA

All LEDs will have standoffs providing superior LED cooling and eliminate corrosion LED pixel protection and alignment device Silicon conformal coat will conform to MIL-I-46058C Type SR and IPC-CC-830 standards

Current CDOT and DIA requirement

Uniform LED color and brightness 256 minimum brightness levels Pixel Test

The pixel test shall be performed from the central controller on command and automatically once a day During a pixel test the operational status of each pixel shall be tested and then transmitted to the central controller or laptop computer This pixel status test shall report back all LED color string errors within each pixel A list of defective LED color strings shall be provided listing string color line number module number column number and row number for the associated pixel for each defective string The pixel test must be completed in less than 05 seconds regardless of message status

Current CDOT and DIA requirement

True Message Display Verification (Pixel Read) The TMDV shall be performed during both message downloads and during every sign poll from the central controller or laptop computer The TMDV shall perform a real-time read of the displayed message and shall return the operational state of each LED color string within each pixel to the central controller as it is currently displayed to the motorist including any errors This shall allow the central controller operator to see what is visibly displayed to the motorist on an individual pixel basis During a TMDV the operational state of each LED color string within each pixel shall be read by the sign controller to allow the central controller or laptop computer to show the actual message including static flashing and alternating messages that are visibly displayed on the sign in a WYSIWYG format This pixel read shall take place while a message is displayed on the sign without disturbing the message in any way Any flashing flickering blinking dimming or other disturbance of the message during this pixel read shall be cause for rejection of the sign The TMDV shall be an actual real time read of LED color strings at the time of

Current CDOT and DIA requirement

DIA Parking Signs Page 4 of 5

the associated sign poll or message download and shall not be accomplished by simulating errors based on the last pixel test

16 Power Supplies and Sensors High-efficiency power supplies Current CDOT and DIA

requirement Redundant power supply Current CDOT and DIA

requirement Power supply sensors Current CDOT and DIA

requirement Operational status feedback of all sensors Current CDOT and DIA

requirement All LED module power supply voltages shall be continuously measured and monitored by the sign controller The sign controller shall provide these voltage readings to the master controller or laptop computer upon command When a voltage drops below a critical value an error message shall be generated and transmitted to the master controller or laptop computer

17 AC Electrical AC Electrical components will conform to NEC standards Current CDOT and DIA

requirement GFCI outlet 20 Controller and Controller Cabinet 21 Sign Controller Skyline Advanced Controller will be located within each sign housing The controller shall monitor and control the ventilation system and all sensors within the sign housing

Ability to control multiple signs on a single sign structure NTCIP compliance Current CDOT and DIA

requirement 22 Cabinet Type A Skyline extended pole cabinet will be provided Natural aluminum exterior finish Pull-out laptop shelf Door alarm 23 Environmental Control Humidity sensor Internal temperature sensor 24 AC Electrical Conformity with NEC standards Current CDOT and DIA

requirement Circuit breakers Current CDOT and DIA

requirement GFCI outlet 25 Surge Protection Two-stage AC power surge protection with feedback and automatic shutdownisolation

Current CDOT and DIA requirement

The system power shall be protected by two stages of transient voltage suppression devices Tripping of each stage (or both if tripped simultaneously) of the surge protection shall cause the sign controller to call central and report the error condition (for dialup operation) or report the error condition to central on the next poll (for multi-drop operation) There shall be an option that is either enabled or disabled and is selected and downloaded from the central controller to the sign controller When this option is enabled tripping of the second stage of surge protection shall prevent power from reaching any components of the sign until the surge protection has been replaced When this option is disabled the sign will continue to function normally after the second stage of surge protection is tripped

30 Software Signs and Controllers shall be fully compatible with the DIA NTCIP sign software at no additional cost to the department in accordance with these specifications

DIA Parking Signs Page 5 of 5

40 Warranty and Telephone Technical Support One-year limited parts return-to-factory warranty Current CDOT and DIA

requirement Lifetime standard telephone support Current CDOT and DIA

requirement

  • Cover Page
  • Cover Letter
    • Cover Letter
    • Transmittal Letter
      • Product Details
        • Sign Brochure
        • Sign Details
        • System Block Diagram
        • Wiring Block Diagram
          • Industry Compliances
            • ISO Certificates
            • UL Authorization
            • NTCIP
            • Welding Procedures-Employees
              • Component Cut Sheets
                • Kynar
                • Lexan
                • Latch
                • Heat Tape
                • GFI
                • Hub
                • Controller
                • Comm Surge
                • AC Surge
                • Ethernet
                • Power Supply
                • LED
                  • Drawings
Page 14: )5217 $&&(66 6/,0/,1( - Denver International Airportbusiness.flydenver.com/bizpdf/DIAID_2318.pdfSign housings are designed in accordance with AASHTO Standard Specifications for Structural

NELSONtrade TYPE LT SPECIFICATIONAPPLICATION INFORMATION SELF-REGULATING HEATER CABLE

Performance and Rating Data

Catalog Number

Service Voltage

Maximum Length

Maximum Maintenance Temperature

Maximum Intermittent Exposure

T-Rating

LT3 120 325 150degF (65degC) 185degF (85degC) T6 LT23 240 650 150degF (65degC) 185degF (85degC) T6 LT5 120 270 150degF (65degC) 185degF (85degC) T6 LT25 240 540 150degF (65degC) 185degF (85degC) T6 LT8 120 210 150degF (65degC) 185degF (85degC) T5

LT28 240 420 150degF (65degC) 185degF (85degC) T5 LT10 120 180 150degF (65degC) 185degF (85degC) T5 LT210 240 360 150degF (65degC) 185degF (85degC) T5

Electrical equipment T-rating codes define the maximum surface temperature that equipment will reach It is used in hazardous (classified) area applications

Circuit Breaker Selection

Max Length (Feet) Vs Circuit Breaker Size

Start-Up 120 Volt 240 Volt

WattsFt Temp 15A 20A 30A 40A 15A 20A 30A 40A 3 50degF (10degC) 325 650 0degF (-18degC) 230 305 325 460 620 650 -20degF (-29degC) 205 275 325 410 550 650 5 50degF (10degC) 225 270 460 540 0degF (-18degC) 155 205 270 310 415 540 -20degF (-29degC) 135 180 270 275 370 540 8 50degF (10degC) 145 195 210 295 390 420 0degF (-18degC) 100 130 195 210 200 265 395 420 -20degF (-29degC) 90 115 175 210 175 235 350 420

10 50degF (10degC) 115 150 180 230 305 360 0degF (-18degC) 85 110 155 180 165 220 325 360 -20degF (-29degC) 75 100 145 180 150 195 290 360

NOTES 1 Circuit breakers are sized per national electrical codes

2 When using 240 volt product at 208 220 or 277 volts use the circuit adjustment factors shown in the Voltage Adjustment Table

3 When using 2 or more heater cables of different wattage ratings in parallel on a single circuit breaker use the 15A

column amperage of 15 amps divide it by the maximum footage to arrive at an ampsfoot figure for each cable You can then calculate circuit breaker sizes for these combination loads These ampsfoot factors include the 125 sizing factor

4 National electrical codes require ground-fault equipment protection for each branch circuit supplying electric

heating equipment Exceptions to this requirement can be found in the 2002 NEC 5 Heater cables with D1 optional construction require the use of ground fault interrupterground leakage device with

a trip setting no greater than 30mA

RichardYount
Rectangle

NELSONtrade TYPE LT SELF-REGULATING HEATER CABLE

SPECIFICATIONAPPLICATION INFORMATION

Power Output Rating

(-1) (10) (21) (32) (43) (54) (65)

TEMPERATURE DEGREES F (C) A LT3 B LT5 C LT8 D LT10 LT23 LT25 LT28 LT210

WATTS PER FOOT x 328 = WATTS PER METER PIPE TEMPERATURE degF CONVERSION TO degC = 59 (degF - 32)

RichardYount
Rectangle

NELSONtrade TYPE LT SELF-REGULATING HEATER CABLE

SPECIFICATIONAPPLICATION INFORMATION

Catalog Numbers Standard Feature Suffix

BASIC CATALOG NUMBERS -CB Tinned Copper Braid Voltage Watts Per Foot

Optional Features Suffix 3 5 8 10 120 VAC LT3 LT5 LT8 LT10

-J Tinned Copper Braid and Fluoropolymer Overjacket 240 VAC LT23 LT25 LT28 LT210 -JT Tinned Copper Braid and Modified Polyolefin Overjacket D1- Division 1 approved

Voltage Adjustment Use of Self-Regulating heater products at other than rated voltages require minor adjustments in power and maximum circuit lengths

ADJUSTMENT MULTIPLIER 208 VAC 220 VAC 277 VAC Absolute

Product Power Length Power Length Power Length Max Length LT23 76 93 85 96 127 107 650 ft LT25 79 93 87 96 124 107 540 ft LT28 84 93 90 96 119 108 420 ft

LT210 86 93 92 96 116 109 360 ft

Approvals FM CSA UL Ordinary Locations - Ordinary Locations - Ordinary Locations - (-CB -J or -JT options) (-CB -J or -JT options) (-CB -J or -JT options) Hazardous (Classified) Hazardous (Classified) Hazardous (Classified) Locations Locations Locations (-CB -J or -JT options) (-CB -J or -JT options) (-CB -J or -JT options) Class I Division 2 Class I Division 2 Class I Division 2 Groups B C D Groups B C D Groups A B C D Class II Division 2 Class II Division 2 Class II Division 2 Groups G Groups E F G Groups F G Class III Division 2 Class III Division 2 Class III Division 2 (-J option) (-J option) (-J option) Class I Zone 1 Class 1 Division 1 Class I Zone 1 and 2 Group IIC Groups B C D Group IIC (D1 option) Class II Division 1 (D1 option) Class I Division 1 Groups E F G Class I Division 1

Groups B C D Class I Zone 1 Groups B C D Group IIB + H2 Class II Division 1 Zone 1 Ex e II T6 (T5) Groups E F G Class III

Accessories bull Connection Kits for Power Connection Tee Splice Splices and End Seals (Nelson PLT and ALT Series) bull Thermostatic Controls (Nelson TA TH TE and HC Series) bull Junction Boxes Tapes and Warning Signs bull Custom Control Monitoring and Power Panels bull Division 1 Connection Kits for Power Connection Tee Splice Splice and End Connection (Nelson HASK Series) bull Zone 1 Connection Kits for Power Connection Tee Splice Splice and End Connection (Nelson Z1-PLT and Z1-ALT Series)

Nelson Heat Tracing Systems products are supplied with a limited warranty Complete Terms and Conditions may be found on Nelsons website at wwwnelsonheaterscom

NELSON HEAT TRACING SYSTEMS bull PO BOX 726 bull TULSA OK 74101 bull 918-627-5530 bull FAX 918-641-7336 bull wwwnelsonheaterscom 316-SA-001 copy 2006 Nelson Heat Tracing Systems October 2006

RichardYount
Rectangle

GFCI Personnel Protection DevicesGFCI Personnel Protection DevicesHospital Grade GFCI Receptacles mdash Back and Side Wired15 AMP 125V at Receptacle 20 AMP 125V Feed-ThroughDESCRIPTION CAT NO COLOR NEMA CONFIG

Basic Cat No Denotes Brown

Duplex Receptacle with LED Indicator Light 6598-HG I W GY R

20 AMP 125V at Receptacle and Feed-ThroughDESCRIPTION CAT NO COLOR NEMA CONFIG

Basic Cat No Denotes Brown

Duplex Receptacle with LED Indicator Light 6898-HG I W GY R

Commercial Grade GFCI Receptacles mdash Back and Side Wired15 AMP 125V at Receptacle 20 AMP 125V Feed-Through

DESCRIPTION CAT NO COLOR NEMA CONFIGBasic Cat No Denotes Brown

No Indicator Light 6599 I W GY E A

Duplex Receptacle with LED Indicator Light 6598 I W

With 41frasl2 Leads 6599-L I W

Buttons match face color 6599-A I W A

20 AMP 125V at Receptacle and Feed-ThroughDESCRIPTION CAT NO COLOR NEMA CONFIG

Basic Cat No Denotes Brown

No Indicator Light 6899 I W GY

Duplex Receptacle with LED 6898 I WIndicator Light

Buttons match face color 6899-A I W A

Switch-Rated GFCI - Back and Side Wired 20 AMP 125V Switch-RatedSwitch Rating 15 HP 120VDESCRIPTION CAT NO COLOR

Basic Cat No Denotes Brown

Blank Face GFCI No Indicator Light 6490 I W E

Combination Switch GFCI Outlet mdash Side WiredSwitch 1000W 125V AC Outlet 15 AMP 125V Feed-Through 20AMP 125VDESCRIPTION CAT NO COLOR

Basic Cat No Denotes Brown

Single-Pole Switch amp GFCI Protected Outlet 5299 I W

All devices are UL Listed Also CSA Certified except where indicated by

6599-W

5299-W

SPECIFICATIONS amp FEATURESReceptaclesbull Trip threshold meets or exceeds UL

requirements for tripping timebull Impact-resistant thermoplastic cover and bodybull Silver alloy contactsbull Compatible with all Decora devices supplied

with Decora wallplate available in selectedDecora colors

bull Terminals accept up to No12 solid or stranded wire

Combination SwitchGFCIbull Ideal for kitchens bathrooms modular kitchen

units bathroom cabinet fixtures lamp cabinetfixtures and applications where combinationdevices are used

TESTING amp CODE COMPLIANCEbull UL Standard 943 Class A (GFCI) and 498

(receptacles)bull UL Listed (File 48380)bull Meets ANSI C73 NEMA WD-1 require-

ments for duplex receptaclesbull CSA Certified (LR-57811)bull Backed by a Limited Two-Year Warranty

COLORBasic Cat Nos shown above denote Brown color Forother color selections add the suffix to catalog numberas follows Ivory (-I) White (-W) Gray (-GY) Red (-R)Black (-E) Almond (-A)

MATERIAL CHARACTERISTICSFlammability Rated V2Operating Temperature -30degF (-35degC) to 151degF (66degC)

421

(10

69

mm

)

170 (432 mm)

130 (330 mm)

113

(286 mm)143

(362 mm)

270

(68

6 m

m)

COMMERCIAL GRADE GFCI RECEPTACLECat No 6599

RESET

TEST

270

(68

5 m

m)

112 (317 mm)

153 (388 mm)

COMBINATION SWITCH GFCI OUTLETCat No 5299

5-15RG

W

5-15RG

W

5-20RG

W

5-20RG

W

F1 To learn more about Levitonrsquos outstanding offering of devices visit our Website at wwwlevitoncom Building a Connected World

RussellHenry
Rectangle

RigidIMC Conduit FittingsTampB Catalog Number

H100-TBUPC Number 78621089863Status ActiveDescription

1 in Zinc Hub Connector with thermoplastic insulating throat sealing ring-Nitrile (BUNA-N) For use with RigidIMC ConduitApplication

Suitable for hazardous locations use in Class I Di-

vision 2 Class II Division 1amp2 Class III Division 1

amp 2 per NEC 501-4(b) 502-4 (a) and 503-3 (a)

Suitable for hazardous locations use in Class II

Groups E F G amp Class III locations per CEC 18-

202 18-252 18-302 18-352

General

Trade Size (inches) 1

Material Zinc

Dimension Information

Dimension A (inches) 2

Dimension B (inches) 1 1316

Dimension C (inches) 1 116

Dimension D (inches) 14

Dimension E (inches) 1

Specifications

3dmodel Available on Website

Packaging

TampB Inner Pack 5

Package in Units 25

TampB Sold in UOM Each

TampB Weight Per UOM 39 lbs per 100

Application Support

Spacing Chart Available on Website

Certifications

RoHS Compliance Yes

Certifications

File Nbr

E 23018

For further technical assistance please contact us

Thomas amp Betts - USA8155 TampB BlvdMemphis TN 38125wwwtnbcom

TampB Technical SupportMS 3B-508155 TampB BlvdMemphis TN 38125

Hours 7AM - 6PM CDTMonday-FridayPhone (888) 862-3289Fax (901) 252-1321Emailtechsupporttnbcom

Skyline Controller - Headless Cut Sheet - Revised 073015 Page 1 of 2

Skyline Controller - Headless

The Skyline Controller consists of an IP addressable NTICP compliant Controller The Skyline Controller is equipped with

all the necessary equipment to run an NTCIP compliant Variable Message Signs of virtually any type or configuration The

Controller is also equipped with other essential features required by various industry standards and DOTs alike

The Skyline Controller is structured around an environmentally hardened Linux-based controller which is fully NTCIP

compliant The Controller also has the following features

NTCIP is natively supported (Protocol converter or translator devices are not required)

Contains memory for storing Changeable amp Permanent messages Graphics Fonts and other necessary files for

controller operation

Contains DMS-specific control firmware (embedded software) that monitors internalexternal sensors (internal temp

ambient temp humidity power supplies battery voltage etc) displaypixel status amp errors communication inputs and

controls the sign display and environmentals as directed by external NTCIP compliant control software

Utilization of a powerful Linux based Central Processing Unit

An Integrated terminal connection

Two (2) NTCIP-compliant RS232 communication ports

One (1) NTCIP-compliant Ethernet port with RJ45 connector

Compatible with an external Hayes-compatible modem or other communications equipment

Integrate Hardware watchdog circuit that provides automatic reset of controller and communications devices

Operating temp range of -40deg to 74deg C (-40deg to 165deg F) and meets applicable NEMA TS2 and TS4 Standards

The user interface is provided via laptop computer to perform the following functions that include

Navigating the controllerrsquos menu subsystem

Displaypixel diagnostics

Activation of messages stored in memory (Permanent amp Changeable)

Configuring communications port settings and NTCIP options

lsquoPowerrsquo Switch and Indicator used to switch main power on to the controller

lsquoLocalRemotersquo Selection used to place the controller in ldquolocal mode

Reset functionality used to restart the controller andor sign(s)

debode
Text Box

Skyline Controller - Headless Cut Sheet - Revised 073015 Page 2 of 2

The Skyline Controllerrsquos NTCIP Remote Interface Ethernet port utilizes a 10100 Ethernet RJ45 Jack that supports the

UDP network protocol In addition the Controller also contains an NTCIP Local Interface connection that is operated

via a laptop computer Some additional functionality that this interface provides are

An Integrated terminal connection

Remote firmware updates

Compliance with the various industry standards listed here

NTCIP o 1101 - Simple Transportation Management Framework (STMF)

o 1102 - Octet Encoding Rules (OER) Base Protocol

o 1103 - Transportation Management Protocols

o 1201 - Global Object (GO) Definitions

o 1203 - Object Definitions for Dynamic Message Signs

o 2001 - Class B Profile

o 2104 - Ethernet Subnetwork Profile

o 2201 - Transportation Transport Profile

o 2202 - Internet (TCPIP and UDPIP) Transport Profile

o 2301 - Simple Transportation Management Framework (STMF) Application Profile

Conformance Level 1

NEMA TS2 ndash where applicable

o Section 2 ndash Environmental Requirements

NEMA TS4 ndash where applicable

o Section 2 ndash Environmental Requirements

o Section 4 ndash Controller To Sign Interface

o Section 8 ndash Electronics and Electrical

o Section 9 ndash Performance Monitoring

o Section 10 ndash Power Requirements

UL48 ndash Standard for Electric Signs

UL50 ndash Standard for Enclosures for Electrical Equipment

IPC-CC-830 ndash For Silicon Conformal Coating

IPC-A-610C Class 2 Acceptability of Electronic Assemblies

ANSIIPC-7711 Rework of Electronic Assemblies

ANSIIPC-7721 Rework and Modification of Printed Boards and Electronic Assemblies

TThhee ZZoonneeBBaarrrriieerr SSeerriieess is a uniquelymodular data and signal line protectionsystem for 24V 4-20mA current loopand Industrial Ethernet applications Byproviding an effective barrier betweenuncontrolled transient environments andyour valuable electronic systems theZoneBarrier Series protects you fromcostly system down time and equipmentfailure

TThhee ssoopphhiissttiiccaatteedd hhyybbrriidd cciirrccuuiittrryyemployed by the ZoneBarrier Seriesprotects your equipment withoutimpeding normal operation ZoneBarrierprotection components comprise acombination of high energy GasDischarge Tubes with ultra fast diodesand Silicon Avalanche Diodes Thiscombination of high quality surgeprotection components gives theZoneBarrier Series its characteristic lowlet-through voltage and high 10kA surgecurrent capacity which provides excellentprotection ZoneBarrier devices haveRJ45 terminal strip or pluggableterminal strip connectors

DDeessiiggnneedd ffoorr mmuullttii--lloooopp oorr ssiinnggllee ccoonnttrroolllloooopp aapppplliiccaattiioonnss the ZoneBarrier Seriesoffers a flexible surge protection solutionthat is capable of growing with yourrequirements A ZoneBarrier module canbe used as a stand-alone device or as abuilding block in a surge protectionsolution as simple or as complex as yourrequirements now and in the future

OOnnee ssiimmppllee mmaannuuaall ooppeerraattiioonn clampsmodules securely onto DIN rail an actionthat also automatically provides theessential high-integrity groundconnection Standard lsquoTop-hatrsquo (T-section)DIN rail is generally suitable for mountingZoneBarrier Series modules Where anumber of ZoneBarrier Series modulesare mounted on one rail any that areincorrectly mounted (and therefore notsecurely grounded) are very obviousand can easily be remountedcorrectly The ZoneBarrierSeries also has twomounting feet ateither end of theu n i t

enabling mounting to a flat surface suchas a cabinet wall

ZZoonneeBBaarrrriieerr ddaattaa aanndd ssiiggnnaall ddeevviicceess aarreetteesstteedd ttoo IIEECC 6611000000--44--55 and CCITT K17Industrial Ethernet compatible versionsare also UL Certified Cat5 and UL 497BListed ZoneBarriers come complete witha full 10 year product warranty

AAddddiittiioonnaall pprrootteeccttiioonn should be providedfor other systems which may be inter-connected eg power feeds telephonewiring etc other units are available forthis purpose

Data Protection

Protects sensitive IO ports against induced surgesand transients

ZoneBarrier

FFoorr 2244VV 44--2200mmAA ccuurrrreenntt lloooopp aapppplliiccaattiioonnss

IInndduussttrriiaall EEtthheerrnneett ccoommppaattiibbllee vveerrssiioonnssUULL CCeerrttiiffiieedd CCaatt55

TThhrreeee ssttaaggee pprrootteeccttiioonn iinncclluuddiinngg GGaass DDiisscchhaarrggee TTuubbee aanndd SSiilliiccoonn AAvvaallaanncchhee DDiiooddee tteecchhnnoollooggyy

TTeesstteedd ttoo IIEECC 6611000000--44--55 aanndd CCCCIITTTT KK1177

1100 yyeeaarr pprroodduucctt wwaarrrraannttyy

CCoouunnttrryy SSttaannddaarrddAAuutthhoorriittyy AApppprroovveedd ffoorr PPrroodduucctt

United States amp UL 497B Listed Networks 24540Canada UL Certified TIAEIA 568-A Cat5

SSppeecciiffiiccaattiioonn

903-1

08 R

ev A

06

08

06

All figures typical at 77degF (25degC) unless otherwise stated

MMaaxxiimmuumm llooaadd ccuurrrreenntt05 Amps

MMaaxxiimmuumm ssuurrggee ccuurrrreenntt4-20mA versions 10kA100Base-T versions8kA (1kA per line)

MMaaxxiimmuumm lleeaakkaaggee ccuurrrreenntt5microA at working voltage (4-20mA versions)

MMaaxxiimmuumm iinn lliinnee rreessiissttaanncceelt 5 ohms

BBaannddwwiiddtthh4-20mA versions 05 MHz100Base-T versions155 MHz

AAmmbbiieenntt tteemmppeerraattuurree lliimmiittssndash40degF to +185degF (working)ndash40degC to +85degC (working)

HHuummiiddiittyy95 RH (non-condensing)

CCaassiinnggMolded plastic

WWeeiigghhtt28oz (008Kg)

DDiimmeennssiioonnssSee figure 1

EEMMCC ccoommpplliiaanncceeBS EN 60950 1992BS EN 61000-6-2 1999

IInnssttaallllaattiioonn

All ZoneBarrier modules are installed in-lineand are identified with ldquoProtectedrdquo andldquoUnprotectedrdquo for fail-safe installation

DDIINN rraaiill mmoouunnttiinngg ((ffiigguurree 22))ZoneBarrier modules can be mounted on anystandard T-section DIN rail or on the optional19rdquo DIN rail assembly To attach theZoneBarrier module to the DIN rail simplylocate the DIN rail foot of the module over onedge of the DIN rail and then securely pushthe ZoneBarrier onto the DIN rail Note theDIN rail must be properly grounded

SSttaanndd--aalloonnee iinnssttaallllaattiioonn ((ffiigguurree 33))To install a ZoneBarrier module as a stand-alone protector attach an ground lead to thesupplied ring terminal and secure this withthe self tapping screw provided to the baseof the unit Using screws (or bolts) mount themodule on any flat surface

TToo oorrddeerr ssppeecciiffyy -- Model number as per specification tableabove

MMoouunnttiinngg ooppttiioonnss

2211660055 5rdquo DIN rail for up to 4 ZoneBarriers

2211664499 175rdquo DIN rail for up to 16 ZoneBarriers

2244550000 19rdquo DIN rail (with mounting brackets) for up to 32 ZoneBarriers

Note In accordance with our policy of continuousimprovement we reserve the right to change the productrsquosspecification without notice

FFiigguurree 22 DIN rail installation FFiigguurree 33 Stand alone installation

FFiigguurree 11 Dimensions

AApppprroovvaallss

MMooddeell TTyyppee LLiinneess WWoorrkkiinngg LLiimmiittiinngg MMaaxxiimmuumm CCoonnnneeccttoorrssvvoollttaaggee vvoollttaaggee ccoonnttiinnuuoouuss

ooppeerraattiinnggvvoollttaaggee

((VV)) ((VV)) ((VV))

24536 4-20mA 4 plus shield 24 30 30 Terminal strip24539 4-20mA 2 plus shield 24 30 30 Pluggable terminal strip24542 4-20mA 6 24 30 30 Pluggable terminal strip24547 4-20mA 4 plus 2 shields 24 30 30 Pluggable terminal strip24540 100Base-T 8 5 10 NA RJ4524550 100Base-T 2 x 4 5 10 NA 2 x RJ4524551 100Base-T 8 5 10 NA RJ45 110 Block

Suitable for Cat5 (8 wire) applications 2KV 1250 1kA 820

AAttllaannttiicc SScciieennttiiffiicc CCoorrppoorraattiioonn4300 Fortune Place Suite A W Melbourne FL 32904 USATel +1 800-544-4737 +1 321-725-8000 Fax +1 321-727-0736E-mail salesatlanticscientificcom wwwascsurgecom

AA mmeemmbbeerr ooff tthhee MMTTLL IInnssttrruummeennttss GGrroouupp ppllcc

casstr
Rectangle

wwwantairacom

Antaira Technologies - Toll-Free (877) 229-3665 - Phone (714) 671-9000 - FAX (714) 671-9944 - e-Mail infoantairacom - Website httpwwwantairacom

140

94

127

30

65

58

268

47

16

116

6

16

385

50 52

Lanolinx LNX-500A800A58-Port 10100BaseTX Slim Industrial Switch

wwwantairacom

Toll-Free (877) 229-3665Phone (714) 671-9000FAX (714) 671-9944

e-Mail infoantairacomWebsite httpwwwantairacom

Reverse Polarity Protection Present

Overload Current Protection Present

Mechanical Casing IP30 Metal Case Dimension (W x H x D) 30 x 140 x 95 mm (118 x 551 x 374 in) Installation DIN-RailWall Mountable

Weight Unit Weight 1 lbs Shipping Weight 15 lbs

Operation Temperature Standard -10deg C to 70deg C (14deg F to 158deg F) Wide Operating Temperature -40deg to 80deg C (-40deg to 176deg F)

Operation Humidity 5 to 95 (Non-condensing)

Storage Temperature -40deg C to 85deg C

EMI FCC Class A CE EN6100-4-2EN6100-4-3EN6100-4-4EN6100-4-5EN6100-4-6 EN6100-4-8EN6100-4-11EN6100-4-12EN6100-6-2EN6100-6-4

Safety ULcUL Class I Division 2 CE EN60950-1

Stability Testing Shock IEC60068-2-27 Free Fall IEC60068-2-32 Vibration IEC60068-2-6

Warranty 5-Year Warranty

LNX-500A 5-Port 10100BaseTX Slim Industrial Ethernet SwitchLNX-500A-T 5-Port 10100BaseTX Slim Industrial Ethernet Switch Wide Operating TemperatureLNX-800A 8-Port 10100BaseTX Slim Industrial Ethernet SwitchLNX-800A-T 8-Port 10100BaseTX Slim Industrial Ethernet Switch Wide Operating Temperature

DR-4524 45W 24VDC Industrial DIN Rail Power SupplyDR-75-24 75W 24VDC Industrial DIN Rail Power SupplyDR-120-24 120W 24VDC Industrial DIN Rail Power Supply

Standard IEEE 8023 10BaseT Ethernet IEEE 8023u 100BaseTX Fast Ethernet IEEE 8023x Flow Control and Back-Pressure

Protocol CSMACD

Switch Architecture Store and Forward

Transfer Rate 14880pps for Ethernet Port 148800pps for Fast Ethernet Port

MAC Address 2K MAC Address Table

Memory Buffer LNX-500A 384 Kbits LNX-800A 448 Kbits

LED Unit Power 1 Power 2 Fault Port LinkActivity Full-DuplexCollision

Connector LNX-500A 5 x 10100TX RJ-45 with Auto MDIMDI-X Function LNX-800A 8 x 10100TX RJ-45 with Auto MDIMDI-X Function

Network Cable 10BaseT 2-pair UTPSTP Cat 3 4 5 cable EIATIA-568 100-ohm (100m) 100BaseTX 2-pair UTPSTP Cat 5 cable EIATIA-568 100-ohm (100m)

Back-Plane LNX-500A 10 Gbps LNX-800A 16 Gbps

Packet Throughput Ability LNX-500A 149Mpps 64bytes LNX-800A 238Mpps 64bytes

Power Supply DC 12 ~ 48V Redundant Power with Polarity Reverse Protect Function and Removable Terminal Block

Power Consumption LNX-500A 293 Watts LNX-800A 471 Watts

technical datasheet

wwwmtl-instcom enquirymtl-instcom

are highly reliable dual-redundant varistor networks ensuring your site is never unprotected Fully automatic in operation ZoneDefender PRO reacts immediately clamping voltage surges without causing undue leakage losses under normal operation No operator intervention is required ZoneDefender PRO resets automatically and is maintenance free

Suitable for all AC power applications ZoneDefender PRO devices provide protection for AC power supplies with no restriction to the amount of load current

Thermal fusing is incorporated into each ZoneDefender PRO as an additional safety feature Short circuit protection with 200kA AIC rating is also supplied as standard for added peace of mind

ZoneDefender PRO offers an LED status indication allowing each varistor network to be continually monitored and indicated by LEDs on the front panel of the device In addition remote monitoring is enabled by the unitrsquos remote indication contacts

Installation is simple - the ZoneDefender PRO devices can be easily surface or nipple mounted

The ZoneDefender PRO Series is UL 1449 3rd Edition Listed and boasts an unrivaled 10 year lsquono questions askedrsquo manufacturers product warranty ZoneDefender PRO devices also exceed the requirements of ANSIIEEE C6245 and ANSIIEEE C6241

The ZoneDefender PRO Series is a versatile high performance surge protector designed for use in a wide variety of industrial institutional and commercial applications The ZoneDefender PRO is the most compact powerful feature-rich surge protector on the market today State-of-the-art circuitry protects equipment from high frequency noise as well as from damaging electrical transients and high-energy disturbances In addition the ZoneDefender PRO Series offers cost-effective high capacity protection along with application versatility features which make the Series the ultimate surge protection solution

ZoneDefender PRO units provide protection between Line to Neutral Line to Ground Line to Line and Neutral to Ground Utilizing Metal Oxide Varistor (MOV) technology the ZoneDefender PROrsquos protection circuits

ZoneDefender Pro SeriesThe most compact powerful feature-rich AC surge protector available

bull 80kA100kAamp120kAsurge-currentratingperphase

bull Includeshigh-performanceEMIRFIfiltering

bull LEDstatusindicationviasolidstatediagnosticsplusremoteindicationcontacts

bull Built-inaudiblealarm

bull Thermalandshortcircuitfusing

bull Shortcircuitcurrentrating200kAIC

bull UL14493rdEditionListed

bull 10yearproductwarranty

901-104RevB160811

EUROPE (EMEA) +44 (0)1582 723633 THE AMERICAS +1 800 835 7075 ASIA-PACIFIC +65 6 487 7887

enquirymtl-instcom csinfomtl-instcom salesmtlsingcomsg 901-104 RevB 160811

The given data is only intended as a product description and should not be regarded as a legal warranty of properties or guarantee In the interest of further technical developments we reserve the right to make design changes

SPECIFICATIONMaximum surge current (Imax)

80kA 100kA amp 120kA (820micros)Maximum continuous operating voltage

120240 versions - 140Vac270VacLines protected AC

L-N L-G L-L N-GDuty cycle performance (820micros)

Rated 1 impulse10000A gt6500 Impulses100A infinite

Long duration current pulse (101000micros) capability

3600A (tested)Frequency range

47Hz to 63HzAmbient temperature limits

ndash40degF to +185degF workingndash40degC to +85degC working

Humidity95 RH (non-condensing)

Audible Alarm90dB

EMIRFI Attenuation-75dB maximum 100kHz to 100MHz

Weight55 lbs (25 kg ) - Split Phase35 lbs (16 kg) - Single phase

DimensionsSee Figure 1 and Figure 2

SCCR RatingSuitable for use on a circuit capable of delivering not more than 200000 rms symmetrical Amperes 480V max

EMC complianceBS EN 60950 1992BS EN 61000-6-2 1999

Ratings in compliance with IEC 61643-1Imax = 80kA 100kA amp 120kAIimp = 5kA (10350)All current results are per phase

EnclosureNEMA 1 2 33R4 4X 12 and 13 (IP66)

Terminals10 AWG (5mm2)

MountingSurface mount by 021rdquo (5mm) diameter holes

Remote contactsForm C (NC NO C) 60W DC 120VA AC 3A max

Indication

Green LED onRed LED off Power protection in all

modes all phases

Green LED offRed LED on

Protection fault (remote indication alarm via contacts amp audible alarm)

Green LED onRed LED on Neutralground fault (voltage

potential)

DIMENSIONSFigure 1 Split phase dimensions

Figure 2 Single phase dimensions

Model Workingvoltage

UL1449 VPR3rd Edition

Limiting voltageUp

Ringwave200A Phase types

3kA 10kA (In) 80kA versions (V) (V) (V) (V) (kV) (V)ZD16700 120 600 580 800 08 60 Single phase 2-wireZD16701 120240 600 580 800 08 60 Split phase 3-wireZD16709 240 1200 890 1200 12 75 Single phase 2-wire TTZD16900 120TT 6001200 580890 8001300 0813 6075 Single phase 2-wire TTZD16901 120240TT 6001200 580890 8001300 0813 6075 Split phase 3-wire TT100kA versionsZD16730 120 600 580 800 08 60 Single phase 2-wireZD16731 120240 600 580 800 08 60 Split phase 3-wireZD16739 240 1200 890 1200 12 75 Single phase 2-wire TTZD16930 120TT 6001200 580890 8001300 0813 6075 Single phase 2-wire TTZD16931 120240TT 6001200 580890 8001300 0813 6075 Split phase 3-wire TT120kA versionsZD16740 120 600 580 800 08 60 Single phase 2-wireZD16741 120240 600 580 800 08 60 Split phase 3-wireZD16749 240 1200 890 1200 12 75 Single phase 2-wire TTZD16940 120TT 6001200 580890 8001300 0813 6075 Single phase 2-wire TTZD16941 120240TT 6001200 580890 8001300 0813 6075 Split phase 3-wire TT

TO ORDER SPECIFY

APPROVALSCountry StandardAuthority Approved for Product

United StatesCanada

UL 1449 3rd Edition Listed AC power product ZD16700 ZD16701 ZD16709 ZD16900 ZD16901 ZD16730 ZD16731 ZD16739 ZD16930 ZD16931 ZD16740 ZD16741 ZD16749 ZD16940 ZD16941

randybobo
Rectangle

Notes1 Safety approvals cover frequency 47-63 Hz2 At low temperature and low line voltage start uptime will increase

AC-DC

Specification

100 Watts

bull -40 ordmC to +75 ordmC Operation

bull 100 W - Baseplate Cooled

bull High Efficiency Resonant Topology

bull Remote Sense

bull 5V Standby Output

bull Remote OnOff amp Power OK Signal

bull 3 Year Warranty

ECC100 Series

InputInput Voltage bull 85-264 VAC (120-370 VDC) derate output

power lt90 VAC by 10Input Frequency bull 47-400 Hz (See note 1)Input Current bull 14 A typical at 115 VAC full load

08 A typical at 230 VAC full loadInrush Current bull 40 A max at 230 VAC 25 ordmC cold startPower Factor bull EN61000-3-2 class AEarth Leakage Current bull 300 microA at 264 VAC60 Hz max

0511 mA 115230 VAC at 400 Hz typInput Protection bull Internal T50 A250 V fuse in line

and neutral

OutputOutput Voltage bull 12-48 VDC (see tables)Output Voltage Trim bull plusmn5Initial Set Accuracy bull plusmn1 V1 plusmn3 V2Minimum Load bull No minimum load requiredStart Up Delay bull Typically 1 s (see note 2)Start Up Rise Time bull 50 ms typicalHold Up Time bull 16 ms min at 115 VACDrift bull plusmn02 after 20 min warm upLine Regulation bull plusmn05 maxLoad Regulation bull plusmn1 V1 plusmn5 V2 maxOverUndershoot bull 5 typicalTransient Response bull 4 max deviation recovery to within

1 in 500 micros for a 50-75-50 loadchange

Ripple amp Noise bull 1 pk-pk V1 V2 2 20 MHz bandwidthOvervoltage Protection bull 115-140 Vnom recycle input to resetOverload Protection bull 110-150 V1 onlyShort Circuit Protection bull Continuous trip and restart (Hiccup mode)Temperature bull 005˚CCoefficientRemote Sense bull Compensates for 05 V total voltage dropRemote OnOff bull Uncommitted isolated optocoupler diode

powered diode inhibits V1

xppowercom

GeneralEfficiency bull 88 typicalIsolation bull 4000 VAC Input to Output

1500 VAC Input to Ground500 VDC Output to Ground

Switching Frequency bull 65 kHz typicalSignals bull Power OK - open collector

Remote OnOff 5 V StandbyMTBF bull 220 kHrs to MIL-HDBK-217F at 25 ordmC GB

EnvironmentalOperating Temperature bull -40 ˚C to +75 ˚C ambient Baseplate must

be maintained le+85 ordmC see longformdatasheet for further details

Cooling bull Baseplate conduction coolingOperating Humidity bull 95 RH non-condensingStorage Temperature bull -40 ˚C to +85 ˚COperating Altitude bull 3000 mShock bull 30 g pk half sine 6 axesVibration bull 2 g rms 5 Hz to 500 kHz 3 axes

EMC amp SafetyLow Voltage PSU EMC bull EN61204-3 high severity level as belowEmissions bull EN55022 level B conducted

EN55022 level A radiatedHarmonic Currents bull EN61000-3-2 class AVoltage Flicker bull EN61000-3-3Radiated Immunity bull EN61000-4-3 level 3 Perf Criteria AEFTBurst bull EN61000-4-4 level 3 Perf Criteria ASurge bull EN61000-4-5 installation class 3

Perf Criteria A installation class 4Perf Criteria A with optional filter board

Conducted Immunity bull EN61000-4-6 level 3 Perf Criteria ADips amp Interruptions bull EN61000-4-11 30 10 ms 60 100 ms

100 5000 ms Perf Criteria A B BSafety Approvals bull IEC60950-1 CB report CSA 222 No

60950-1 UL60950-1 TUV EN60950-1Equipment Protection bull Class IClass

06-May-09

AC-DC

025 FastonGround tab

2 x 020(508)

230 (5842)

2 x 460 (11684)

500 (1270)

155(394)

2 x 023(58)

J11

2

3 x 020(508)

040(102)

2 x 370(9398)

5 x M3 clearance holes

410(1041)

330(838)

Voltage Adj

Mounting surfacemarked with ldquoArdquo

J2

J3

1

12

10 9

8

ECC100Models and Ratings

Input Connector J1Molex PN 09-65-2038

1 Line2 Neutral

Mechanical Details

Notes1 All dimensions in inches (mm)2 Tolerance xx = plusmn002 (050) xxx = plusmn001 (025)

3 Weight 12 lbs (550g)

J1 mates with Molex housingPN 09-50-1031

Output Connector J2Molex PN 09-65-2088

Pin Single Output1 +V12 +V13 +V14 +V15 RTN6 RTN7 RTN8 RTN

J2 mates with Molex housing PN09-50-1081 and both with Molexseries 5194 crimp terminals

Signal Connector J3Molex PN B10B-PHDSS

1 +5 V Standby2 Logic GND3 Logic GND4 Power OK5 Inhibit Hi6 Inhibit Lo7 +Sense8 -Sense9 +Vout10 -Vout

J3 mates with JST housing PNPHDR-10VS and withJST SPHD-001T-P05 crimp terminals

Output Power Output Voltage V1 MaxOutput Current V1 Standby Supply V2 Model Number

100 W 120 VDC 81 A 50 V05 A ECC100US12

100 W 150 VDC 65 A 50 V05 A ECC100US15

100 W 240 VDC 41 A 50 V05 A ECC100US24

100 W 280 VDC 35 A 50 V05 A ECC100US28

100 W 480 VDC 20 A 50 V05 A ECC100US48

debode
Highlight

1

HLMP-EGxx HLMP-EHxx HLMP-ELxxNew T-1frac34 (5mm) Extra High Brightness AlInGaP LED Lamps

Data Sheet

Features

Viewing angle 15deg 23deg 30deg

High luminous output

Colors 590nm Amber 615nm Red Orange 626nm Red

Package options

With or without lead standoff

Superior resistance to moisture

Untinted for 15deg 23deg and 30deg lamps

Applications

Traffic management- Traffic signals- Pedestrian signals- Work zone warning lights- Variable message signs

Solar Power signs

Commercial outdoor advertising- Signs- Marquees

Description

These Precision Optical Performance AlInGaP LEDs provide superior light output for excellent readability in sunlight and are extremely reliable AlInGaP LED tech-nology provides extremely stable light output over long periods of time Precision Optical Performance lamps utilize the aluminum indium gallium phosphide (AlInGaP) technology

These LED lamps are untinted T-1frac34 packages incorpo-rating second generation optics producing well defined spatial radiation patterns at specific viewing cone angles

These lamps are made with an advanced optical grade epoxy offering superior high temperature and high moisture resistance performance in outdoor signal and sign application The maximum LED junction tempera-ture limit of +130degC enables high temperature operation in bright sunlight conditions The epoxy contains both uv-a and uv-b inhibitors to reduce the effects of long term exposure to direct sunlight

Benefits

Superior performance for outdoor environments

Suitable for auto-insertion onto PC board

2

Package Dimension

A Non-standoff B Standoff

Viewing Angle d

15deg 1239plusmn025(0476plusmn0010)

23deg amp 30deg 1196plusmn025(0459plusmn0010)

Notes1 All dimensions are in millimeters (inches) 2 Leads are mild steel with tin plating3 The epoxy meniscus is 121mm max4 For Identification of polarity after the

leads are trimmed off please refer to the illustration below

CATHODE ANODE

114 plusmn 020(0045 plusmn 0008)

580 plusmn 020(0228 plusmn 0008)

3160(1244) MIN

070 (0028)MAX

100(0039)

MIN

871 plusmn 020(0343 plusmn 0008)

254 plusmn 038(0100 plusmn 0015)

050 plusmn 010(0020 plusmn 0004) SQ TYP

CATHODELEAD

235 (0093)MAX

CATHODEFLAT

114 plusmn 020(0045 plusmn 0008)

580 plusmn 020(0228 plusmn 0008)

3160(1244) MIN

070 (0028)MAX

100(0039)

MIN

871 plusmn 020(0343 plusmn 0008)

254 plusmn 038(0100 plusmn 0015)

050 plusmn 010(0020 plusmn 0004) SQ TYP

CATHODELEAD

CATHODEFLAT

d

150 plusmn 015(0059 plusmn 0006)

500 plusmn 020(0197 plusmn 0008)

500 plusmn 020(0197 plusmn 0008)

3

Part Numbering System

Note Please refer to AB 5337 for complete information on part numbering system

Device Selection Guide

Typical viewingAngle 2θ12 (Deg) [4]

Color and DominantWavelength (nm) Typ [3]

Lamps without Standoff on leads(Package drawing A)

Lamps with Standoff on leads (Package drawing B)

Luminous Intensity Iv (mcd) [125] at 20 mA

Min Max

15deg Amber 590 HLMP-EL1A-Z1KDD HLMP-EL1B-Z1KDD 12000 21000

HLMP-EL1A-Z1LDD HLMP-EL1B-Z1LDD 12000 21000

Red 626 HLMP-EG1A-Z10DD HLMP-EG1B-Z10DD 12000 21000

Red Orange 615 HLMP-EH1A-Z10DD HLMP-EH1B-Z10DD 12000 21000

23deg Amber 590 HLMP-EL2A-XYKDD HLMP-EL2B-XYKDD 7200 12000

HLMP-EL2A-XYLDD HLMP-EL2B-XYLDD 7200 12000

Red 626 HLMP-EG2A-XY0DD HLMP-EG2B-XY0DD 7200 12000

Red Orange 615 HLMP-EH2A-XY0DD HLMP-EH2B-XY0DD 7200 12000

30deg Amber 590 HLMP-EL3A-VWKDD HLMP-EL3B-VWKDD 4200 7200

HLMP-EL3A-VWLDD HLMP-EL3B-VWLDD 4200 7200

HLMP-EL3A-WXKDD HLMP-EL3B-WXKDD 5500 9300

HLMP-EL3A-WXLDD HLMP-EL3B-WXLDD 5500 9300

Red 626 HLMP-EG3A-VW0DD HLMP-EG3B-VW0DD 4200 7200

HLMP-EG3A-WX0DD HLMP-EG3B-WX0DD 5500 9300

Red Orange 615 HLMP-EH3A-WX0DD HLMP-EH3B-WX0DD 5500 9300Notes1 The luminous intensity is measured on the mechanical axis of the lamp package and it is tested with pulsing condition2 The optical axis is closely aligned with the package mechanical axis3 Dominant wavelength λd is derived from the CIE Chromaticity Diagram and represents the color of the lamp4 θfrac12 is the off-axis angle where the luminous intensity is half the on-axis intensity 5 Tolerance for each bin limit is plusmn 15

HLMP ndash E x xx - x x x xx

Mechanical OptionsDD Ammo Pack

Color Bin Selections0 Full color distributionK Color Bin 2 amp 4L Color Bin 4 amp 6

Maximum Intensity BinRefer to Device Selection Guide

Minimum Intensity Bin

Viewing Angle and Lead Standoffs1A 15deg without lead standoff1B 15deg with lead standoff2A 23deg without lead standoff2B 23deg with lead standoff3A 30deg without lead standoff3B 30deg with lead standoff

ColorG Red 626nmL Amber 590nmH Red Orange 615nm

Refer to Device Selection Guide

4

Electrical Optical Characteristics

TJ = 25degC

Parameter Symbol Min Typ Max Units Test Conditions

Forward Voltage Amber Red Red Orange VF 18 21 24 V

IF = 20 mA

Reverse Voltage VR 5 V IR = 100 μA

Dominant Wavelength [1]

Amber Red Red Orange

d584561806120

590062606150

594563006190

nm IF = 20 mA

Peak Wavelength Amber Red Red Orange

PEAK594634621

nm Peak of Wavelength of Spectral Distribution at IF = 20 mA

Spectral Halfwidth Amber Red Red Orange

∆12131414

nm

Thermal resistance RJ-PIN 240 degCW LED junction to anode lead

Luminous Efficacy [2]

Amber Red Red Orange

ηv500200265

lmW Emitted Luminous FluxEmitted Radiant Flux

Luminous Flux Amber Red Red Orange

Φv210023002300

mlm IF = 20 mA

Luminous Efficiency [3]

Amber Red Red Orange

ηe505555

lmW Emitted Luminous FluxElectrical Power

Thermal coefficient of d Amber Red Red Orange

008005007

nmdegC IF = 20 mA +25degC le TJ le +100degC

Notes1 The dominant wavelength λd is derived from the CIE Chromaticity Diagram referenced to Illuminant E Tolerance for each color of dominant

wavelength is +- 05nm2 The radiant intensity Ie in watts per steradian maybe found from the equation Ie = Iv ηV where Iv is the luminous intensity in candela and ηV is

the luminous efficacy in lumens watt3 ηe = Φv IF x VF where Φv is the emitted luminous flux IF is electrical forward current and VF is the forward voltage

Absolute Maximum Ratings TJ = 25degC

Parameter Red Amber Red Orange Unit

DC Forward Current [2] 50 mA

Peak Forward Current 100 [1] mA

Average forward current 30 mA

Power Dissipation 120 mW

Reverse Voltage 5 V

Operating Temperature Range -40 to +100 degC

Storage Temperature Range -40 to +100 degC

Notes1 Duty Factor 30 frequency 1KHz2 Derate linearly as shown in Figure 4

5

Figure 1 Relative Intensity vs Peak Wavelength Figure 2 Forward Current vs Forward Voltage

Figure 3 Relative Luminous Intensity vs Forward Current Figure 4 Maximum Forward Current vs Ambient Temperature

Figure 5Radiation Pattern for 15deg Viewing Angle Lamp Figure 6 Radiation Pattern for 23deg Viewing Angle Lamp

0

20

40

60

80

100

0 1 2 3

FORWARD VOLTAGE-V

FORW

ARD

CURREN

T-mA

0005

1015

2025

3035

4045

50

0 20 40 60 80 100DC FORWARD CURRENT - mA

RELA

TIVE

LUM

INOU

S INTEN

SITY

(NORMAL

IZED

AT 2

0 mA)

0

10

20

30

40

50

60

0 20 40 60 80 100

TA - AMBIENT TEMPERATURE - -C

I FMAX

- MAX

IMUM

FORW

ARD

CURREN

T - mA

00

02

04

06

08

10

-90 -60 -30 0 30 60 90

ANGULAR DISPLACEMENT-DEGREE

NORM

ALIZED

INTE

NSIT

Y

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPLACEMENT-DEGREE

NORM

ALIZED

INTE

NSIT

Y

00

02

04

06

08

10

500 550 600 650WAVELENGTH - nm

RELA

TIVE

INTE

NSIT

Y RedAmber

Red Orange

6

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPLACEMENT-DEGREE

NORM

ALIZED

INTE

NSIT

Y

Figure 7 Radiation Pattern for 30deg Viewing Angle Lamp

Relative Forward Voltage vs Junction Temperature

Relative Light Output vs Junction Temperature

01

10

100

-40 -20 0 20 40 60 80 100 120 140TJ - JUNCTION TEMPERATURE - degC

RELA

TIVE

LIGH

T OUTPU

T (N

ORMAL

IZED

AT T

J=25degC

)

-030

-025

-020

-015

-010

-005

000

005

010

015

020

-40 -20 0 20 40 60 80 100 120 140

TJ - JUNCTION TEMPERATURE - degC

FORW

ARD VOLTAGE S

HIFT

- V

Red Orange

Red

Amber

Red Orange

Red

Amber

7

Intensity Bin Limit Table (131 Iv bin ratio)

Bin

Intensity (mcd) at 20mA

Min Max

V 4200 5500

W 5500 7200

X 7200 9300

Y 9300 12000

Z 12000 16000

1 16000 21000

Tolerance for each bin limit is plusmn 15

VF Bin Table (V at 20mA)

Bin ID Min Max

VD 18 20

VA 20 22

VB 22 24

Tolerance for each bin limit is plusmn 005V

Avago Color Bin on CIE 1931 Chromaticity Diagram

0280

0300

0320

0340

0360

0380

0400

0420

0440

0460

0500 0550 0600 0650 0700 0750 0800X

Y

2

4

6

Amber

Red

Red Orange

Red Color Range

MinDom

Max Dom X min Y Min X max Y max

618 630 06872 03126 06890 02943

06690 03149 07080 02920

Tolerance for each bin limit is plusmn 05nm

Amber Color Range

BinMin Dom

Max Dom Xmin Ymin Xmax Ymax

2 587 5895 05570 04420 05670 04250

05530 04400 05720 04270

4 5895 592 05720 04270 05820 04110

05670 04250 05870 04130

6 592 5945 05870 04130 05950 03980

05820 04110 06000 03990

Tolerance for each bin limit is plusmn 05nm

Red Orange Color Range

MinDom

Max Dom Xmin Ymin Xmax Ymax

612 619 06712 06887 06716 06549

03280 03109 03116 03282

Tolerance for each bin limit plusmn 05nm

NoteAll bin categories are established for classification of products Products may not be available in all bin categories Please contact Avago representative for further information

8

Precautions

Lead Forming The leads of an LED lamp may be preformed or cut to

length prior to insertion and soldering on PC board

For better control it is recommended to use proper tool to precisely form and cut the leads to applicable length rather than doing it manually

If manual lead cutting is necessary cut the leads after the soldering process The solder connection forms a mechanical ground which prevents mechanical stress due to lead cutting from traveling into LED package This is highly recommended for hand solder operation as the excess lead length also acts as small heat sink

Soldering and Handling Care must be taken during PCB assembly and

soldering process to prevent damage to the LED component

LED component may be effectively hand soldered to PCB However it is only recommended under unavoidable circumstances such as rework The closest manual soldering distance of the soldering heat source (soldering ironrsquos tip) to the body is 159mm Soldering the LED using soldering iron tip closer than 159mm might damage the LED

159mm

ESD precaution must be properly applied on the soldering station and personnel to prevent ESD damage to the LED component that is ESD sensitive Do refer to Avago application note AN 1142 for details The soldering iron used should have grounded tip to ensure electrostatic charge is properly grounded

Recommended soldering condition

Wave Soldering [1 2]

Manual Solder Dipping

Pre-heat temperature 105 degC Max -

Preheat time 60 sec Max -

Peak temperature 260 degC Max 260 degC Max

Dwell time 5 sec Max 5 sec Max

Note 1) Above conditions refers to measurement with thermocouple

mounted at the bottom of PCB2) It is recommended to use only bottom preheaters in order to reduce

thermal stress experienced by LED

Wave soldering parameters must be set and maintained according to the recommended temperature and dwell time Customer is advised to perform daily check on the soldering profile to ensure that it is always conforming to recommended soldering conditions

Anode

Note 1 PCB with different size and design (component density) will have

different heat mass (heat capacity) This might cause a change in temperature experienced by the board if same wave soldering setting is used So it is recommended to re-calibrate the soldering profile again before loading a new type of PCB

2 Avago Technologiesrsquo high brightness LED are using high efficiency LED die with single wire bond as shown below Customer is advised to take extra precaution during wave soldering to ensure that the maximum wave temperature does not exceed 260degC and the solder contact time does not exceeding 5sec Over-stressing the LED during soldering process might cause premature failure to the LED due to delamination

Avago Technologies LED Configuration

Note Electrical connection between bottom surface of LED die and the lead frame is achieved through conductive paste

Any alignment fixture that is being applied during wave soldering should be loosely fitted and should not apply weight or force on LED Non metal material is recommended as it will absorb less heat during wave soldering process

Note In order to further assist customer in designing jig accurately that fit Avago Technologiesrsquo product 3D model of the product is available upon request

At elevated temperature LED is more susceptible to mechanical stress Therefore PCB must allowed to cool down to room temperature prior to handling which includes removal of alignment fixture or pallet

If PCB board contains both through hole (TH) LED and other surface mount components it is recommended that surface mount components be soldered on the top side of the PCB If surface mount need to be on the bottom side these components should be soldered using reflow soldering prior to insertion the TH LED

Recommended PC board plated through holes (PTH) size for LED component leads

LED component lead size Diagonal

Plated through hole diameter

045 x 045 mm(0018x 0018 inch)

0636 mm(0025 inch)

098 to 108 mm(0039 to 0043 inch)

050 x 050 mm(0020x 0020 inch)

0707 mm(0028 inch)

105 to 115 mm(0041 to 0045 inch)

Over-sizing the PTH can lead to twisted LED after clinching On the other hand under sizing the PTH can cause difficulty inserting the TH LED

9

Refer to application note AN5334 for more information about soldering and handling of high brightness TH LED lamps

Example of Wave Soldering Temperature Profile for TH LED

Ammo Packs Drawing

Note The ammo-packs drawing is applicable for packaging option ndashDD amp -ZZ and regardless standoff or non-standoff

Recommended solder Sn63 (Leaded solder alloy)SAC305 (Lead free solder alloy)

Flux Rosin flux

Solder bath temperature 255degC plusmn 5degC (maximum peak temperature = 260degC)

Dwell time 30 sec - 50 sec(maximum = 5sec)

Note Allow for board to be sufficientlycooled to room temperature beforeexerting mechanical force

60sec Max

TIME (sec)

260 degC Max

105 degC Max

TEMPERA

TURE

(degC)

10

Packaging Box for Ammo Packs

Note The dimension for ammo pack is applicable for the device with standoff and without standoff

Packaging Label(i) Avago Mother Label (Available on packaging box of ammo pack and shipping box)

13

13

13

$$$

amp

13()

+amp13amp(amp+---(+)012-

DISCLAIMER AVAGOrsquoS PRODUCTS AND SOFTWARE ARE NOT SPECIFICALLY DESIGNED MANUFACTURED OR AUTHORIZED FOR SALE AS PARTS COMPONENTS OR ASSEMBLIES FOR THE PLANNING CONSTRUCTION MAINTENANCE OR DIRECT OPERATION OF A NUCLEAR FACILITY OR FOR USE IN MEDICAL DEVICES OR APPLICATIONS CUSTOMER IS SOLELY RESPONSIBLE AND WAIVES ALL RIGHTS TO MAKE CLAIMS AGAINST AVAGO OR ITS SUPPLIERS FOR ALL LOSS DAMAGE EXPENSE OR LIABILITY IN CONNECTION WITH SUCH USE

amp(313

313

amp

4

413

+)

$5amp136$

amp

13()

amp

(+)012-

(ii) Avago Baby Label (Only available on bulk packaging)

Acronyms and Definition

BIN

(i) Color bin only or VF bin only

(Applicable for part number with color bins but without VF bin OR part number with VF bins and no color bin)

OR

(ii) Color bin incorporated with VF Bin

(Applicable for part number that have both color bin and VF bin)

Example

(i) Color bin only or VF bin only

BIN 2 (represent color bin 2 only)

BIN VB (represent VF bin ldquoVBrdquo only)

(ii) Color bin incorporate with VF Bin

BIN 2VB

VB VF bin ldquoVBrdquo

2 Color bin 2 only

For product information and a complete list of distributors please go to our web site wwwavagotechcom

Avago Avago Technologies and the A logo are trademarks of Avago Technologies in the United States and other countriesData subject to change Copyright copy 2005-2010 Avago Technologies All rights reserved AV02-1687EN - February 23 2010

HLMP-Cx1A1B2A2B3A3BNew 5mm Blue and Green LED Lamps

Data Sheet

CAUTION INGaN devices are Class 1C HBM ESD sensitive per JEDEC Standard Please observe appropriate precautions during handling and processing Refer to Application Note AN ndash 1142 for additional details

Description

These high intensity blue and green T-1frac34 package LEDs are untinted and non-diffused Based on the most efficient and cost effective InGaN material technology and incor-porating second generation optics they produce well defined spatial radiation patterns at specific viewing cone angles

Advanced optical grade epoxy construction offers superior high temperature and moisture resistance per-formance in outdoor signal and sign applications

Features

Well defined spatial radiation pattern

High luminous output

Untinted Non-diffused

Available in Colorndash Blue 470nmndash Green 525nm

Viewing Angle 15deg 23deg and 30deg

Standoff or non-standoff

Superior resistance to moisture

Applications

Commercial outdoor advertising

Traffic Sign

Variable Message Sign

2

Package Dimensions

Drawing A (Non-standoff)

Drawing B (Standoff)

cathodeflat

Cathode

d

100 plusmn 0200039 plusmn 0008

130 plusmn 0150051 plusmn 0006870 plusmn 020

0343 plusmn 0008

500 plusmn 0200197 plusmn 0008

580 plusmn 0200228 plusmn 0008

254 plusmn 0380100 plusmn 0015

070 max0028

3160min1244

sq typ050 plusmn 0100020 plusmn 0004

100 min0039

Viewing Angle d

HLMP-Cx1B 1296plusmn025(0510plusmn0010)

HLMP-Cx2B 1232 plusmn025(0485plusmn0010)

HLMP-Cx3B 1200plusmn025(0472plusmn0010)

Notes1 All dimensions are in millimeters (inches) 2 Leads are mild steel with tin plating3 The epoxy meniscus is 150mm max

100 plusmn 0200039 plusmn 0008

070 max0028

870 plusmn 0200343 plusmn 0008

500 plusmn 0200197 plusmn 0008

3160min1244

Cathode 100 min0039

sq typ050 plusmn 0100020 plusmn 0004

254 plusmn 0380100 plusmn 0015

cathodeflat

580 plusmn 0200228 plusmn 0008

3

Device Selection Guide

Part Number ColorTypical Viewing angle 2frac12 (deg) [4]

Luminous Intensity Iv (mcd) at 20 mA [125]

Standoff Non Standoff

Package drawingMin Max

HLMP-CB1A-XY0DD Blue 15deg 7200 12000 Non Standoff A

HLMP-CB1A-XYBDD

HLMP-CB1A-XYCDD

HLMP-CB1B-XY0DD Standoff B

HLMP-CB1B-XYBDD

HLMP-CB1B-XYCDD

HLMP-CB2A-VW0DD 23deg 4200 7200 Non Standoff A

HLMP-CB2A-VWBDD

HLMP-CB2A-VWCDD

HLMP-CB2B-VW0DD Standoff B

HLMP-CB2B-VWBDD

HLMP-CB2B-VWCDD

HLMP-CB3A-UV0DD 30deg 3200 5500 Non Standoff A

HLMP-CB3A-UVBDD

HLMP-CB3A-UVCDD

HLMP-CB3B-UV0DD Standoff B

HLMP-CB3B-UVBDD

HLMP-CB3B-UVCDD

HLMP-CM1A-450DD Green 15deg 35000 59000 Non Standoff A

HLMP-CM1A-45BDD

HLMP-CM1A-45CDD

HLMP-CM1B-450DD Standoff B

HLMP-CM1B-45BDD

HLMP-CM1B-45CDD

HLMP-CM2A-120DD 23deg 16000 27000 Non Standoff A

HLMP-CM2A-12BDD

HLMP-CM2A-12CDD

HLMP-CM2B-120DD Standoff B

HLMP-CM2B-12BDD

HLMP-CM2B-12CDD

HLMP-CM3A-Z10DD 30deg 12000 21000 Non Standoff A

HLMP-CM3A-Z1BDD

HLMP-CM3A-Z1CDD

HLMP-CM3B-Z10DD Standoff B

HLMP-CM3B-Z1BDD

HLMP-CM3B-Z1CDD

Notes1 The luminous intensity is measured on the mechanical axis of the lamp package and it is tested with pulsing condition2 The optical axis is closely aligned with the package mechanical axis3 Dominant wavelength d is derived from the CIE Chromaticity Diagram and represents the color of the lamp4 frac12 is the off-axis angle where the luminous intensity is half the on-axis intensity 5 Tolerance for each bin limit is plusmn 15

4

Part Numbering System

Note please refer to AB 5337 for complete information on part numbering system

Packaging OptionDD Ammo Pack

Color Bin Selection0 Full DistributionB Color Bin 2 amp 3C Color Bin 3 amp 4

Maximum Intensity Bin 0 No maximum intensity limit (refer to selection guide)

Minimum Intensity Bin Refer to Device Selection Guide

Viewing Angle and Lead Standoffs1A 15deg without lead standoff1B 15deg with lead standoff2A 23deg without lead standoff2B 23deg with lead standoff3A 30deg without lead standoff3B 30deg with lead standoff

ColorB Blue 470M Green 525

HLMP C x xx x x x xx

Absolute Maximum Ratings TJ = 25degC

Parameter Blue Green Unit

DC Forward Current [1] 30 mA

Peak Forward Current 100 [2] mA

Power Dissipation 116 mW

Reverse Voltage 5 V

LED Junction Temperature 110 degC

Operating Temperature Range -40 to + 85 degC

Storage Temperature Range -40 to + 100 degC

Notes1 Derate linearly as shown in figure 42 Duty Factor 10 frequency 1KHz

5

Electrical Optical Characteristics TJ = 25degC

Parameter Symbol Min Typ Max Units Test Conditions

Forward VoltageGreen Blue

VF28 32 38

V IF = 20 mA

Reverse Voltage VR 5 V IR = 10 A

Dominant Wavelength[1]

GreenBlue

d51904600

52504700

53904800

nm IF = 20 mA

Peak WavelengthGreenBlue

PEAK516464

nm Peak of Wavelength of Spectral Distribution at IF = 20 mA

Spectral Half WidthGreenBlue

123023

nm IF = 20mA

Thermal Resistance RJ-PIN 240 degCW LED Junction-to-Pin

Luminous Efficacy [2]

GreenBlue

V51878

lmW Emitted Luminous Flux Emitted Radiant Flux

Thermal coefficient of dGreenBlue

00280024

nmdegC IF = 20 mA +25degC le TJ le +100degC

Notes1 The dominant wavelength is derived from the chromaticity Diagram and represents the color of the lamp2 The radiant intensity Ie in watts per steradian may be found from the equation Ie = IVV where IV is the luminous intensity in candelas and V is

the luminous efficacy in lumenswatt

6

Figure 1 Relative Intensity vs Wavelength Figure 2 Forward Current vs Forward Voltage

Figure 3 Relative Intensity vs Forward Current Figure 4 Maximum Forward Current vs Ambient Temperature

Figure 5 Relative Dominant Wavelength Shift vs Forward Current Figure 6 Radiation Pattern for 15deg

0001

0203

04

050607

08

0910

380 430 480 530 580 630WAVELENGTH - nm

RELA

TIVE

INTENS

ITY

GREENBLUE

0

20

40

60

80

100

0 1 2 3 4 5FORWARD VOLTAGE-V

FORW

ARD CU

RREN

T-m

A

00

05

10

15

20

25

30

35

0 20 40 60 80 100 120DC FORWARD CURRENT-mA

RELA

TIVE

LUM

INOUS INT

ENSI

TY(NOR

MAL

IZED

AT 20m

A)

GREEN

BLUE

-10

-5

0

5

10

0 20 40 60 80 100FORWARD CURRENT-mA

RELA

TIVE

DOM

INAN

T W

AVEL

ENGT

H SH

IFT -

nm GREEN

BLUE

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT -DEGREE

NORM

ALIZ

ED IN

TENS

ITY

0

5

10

15

20

25

30

35

0 20 40 60 80 100TA - AMBIENT TEMPERATURE - degC

I Fmax

- M

AXIM

UM FO

RWARD

CURR

ENT -

mA

7

Figure 7 Radiation Pattern for 23deg Figure 8 Radiation Pattern for 30deg

Figure 9 Relative Light Output vs Junction Temperature Figure 10 Relative Forward Voltage vs Junction Temperature

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT - DEGREE

NORM

ALIZ

ED IN

TENS

ITY

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT - DEGREE

NORM

ALIZ

ED IN

TENS

ITY

01

1

10

-40 -20 0 20 40 60 80 100 120TJ - JUNCTION TEMPERATURE TJ - JUNCTION TEMPERATURE

NORM

ALZI

ED IN

TENS

ITY (

PHOTO)

-03

-02

-01

0

01

02

03

-40 -20 0 20 40 60 80 100 120

FORW

ARD

VOLT

AGE S

HIFT

-VGreenBlue

GreenBlue

Intensity Bin Limit Table (131 Iv bin ratio)

BinIntensity (mcd) at 20mAMin Max

U 3200 4200

V 4200 5500

W 5500 7200

X 7200 9300

Y 9300 12000

Z 12000 16000

1 16000 21000

2 21000 27000

3 27000 35000

4 35000 45000

5 45000 59000

Tolerance for each bin limit is plusmn 15

Green Color Bin Table

Bin Min Dom Max Dom1 5190 5230

2 5230 5270

3 5270 5310

4 5310 5350

5 5350 5390

Tolerance for each bin limit is plusmn 05nm

Blue Color Bin Table

Bin Min Dom Max Dom1 4600 4640

2 4640 4680

3 4680 4720

4 4720 4760

5 4760 4800

Tolerance for each bin limit is plusmn 05nmNote 1 All bin categories are established for classification of products Products may not be available in all bin categories Please contact your Avago

representative for further information

8

Precautions

Lead Forming

The leads of an LED lamp may be preformed or cut to length prior to insertion and soldering on PC board

For better control it is recommended to use proper tool to precisely form and cut the leads to applicable length rather than doing it manually

If manual lead cutting is necessary cut the leads after the soldering process The solder connection forms a mechanical ground which prevents mechanical stress due to lead cutting from traveling into LED package This is highly recommended for hand solder operation as the excess lead length also acts as small heat sink

Soldering and Handling

Care must be taken during PCB assembly and soldering process to prevent damage to the LED component

LED component may be effectively hand soldered to PCB However it is only recommended under unavoidable circumstances such as rework The closest manual soldering distance of the soldering heat source (soldering ironrsquos tip) to the body is 159mm Soldering the LED using soldering iron tip closer than 159mm might damage the LED

ESD precaution must be properly applied on the 159mm

soldering station and personnel to prevent ESD damage to the LED component that is ESD sensitive Do refer to Avago application note AN 1142 for details The soldering iron used should have grounded tip to ensure electrostatic charge is properly grounded

Recommended soldering condition

Wave Soldering [1 2]

Manual Solder Dipping

Pre-heat temperature 105degC Max -

Preheat time 60 sec Max -

Peak temperature 260degC Max 260degC Max

Dwell time 5 sec Max 5 sec Max

Note 1 Above conditions refers to measurement with thermocouple

mounted at the bottom of PCB2 It is recommended to use only bottom preheaters in order to reduce

thermal stress experienced by LED

Wave soldering parameters must be set and maintained according to the recommended temperature and dwell time Customer is advised to perform daily check on the soldering profile to ensure that it is always conforming to recommended soldering conditions

Note 1 PCB with different size and design (component density) will have

different heat mass (heat capacity) This might cause a change in temperature experienced by the board if same wave soldering setting is used So it is recommended to re-calibrate the soldering profile again before loading a new type of PCB

Avago Technologies LED Configuration

Any alignment fixture that is being applied during wave soldering should be loosely fitted and should not apply weight or force on LED Non metal material is recommended as it will absorb less heat during wave soldering process

At elevated temperature LED is more susceptible to mechanical stress Therefore PCB must allowed to cool down to room temperature prior to handling which includes removal of alignment fixture or pallet

If PCB board contains both through hole (TH) LED and other surface mount components it is recommended that surface mount components be soldered on the top side of the PCB If surface mount need to be on the bottom side these components should be soldered using reflow soldering prior to insertion the TH LED

Recommended PC board plated through holes (PTH) size for LED component leads

LED component lead size Diagonal

Plated through hole diameter

045 x 045 mm(0018x 0018 inch)

0636 mm(0025 inch)

098 to 108 mm(0039 to 0043 inch)

050 x 050 mm(0020x 0020 inch)

0707 mm(0028 inch)

105 to 115 mm(0041 to 0045 inch)

Over-sizing the PTH can lead to twisted LED after clinching On the other hand under sizing the PTH can cause difficulty inserting the TH LED

Refer to application note AN5334 for more information about soldering and handling of high brightness TH LED lamps

CATHODE

InGaN Device

9

Example of Wave Soldering Temperature Profile for TH LED

Recommended solder Sn63 (Leaded solder alloy)SAC305 (Lead free solder alloy)

Flux Rosin flux

Solder bath temperature 255degC plusmn 5degC (maximum peak temperature = 260degC)

Dwell time 30 sec - 50 sec(maximum = 5sec)

Note Allow for board to be sufficientlycooled to room temperature beforeexerting mechanical force

60 sec Max

TIME (sec)

260degC Max

105degC Max

TEM

PERA

TURE

(degC)

Ammo Packs Drawing

Note The ammo-packs drawing is applicable for packaging option ndashDD amp -ZZ and regardless standoff or non-standoff

635 plusmn 1300250 plusmn 0051

1270 plusmn 1000500 plusmn 0039

9125 plusmn 062503595 plusmn 002459125 plusmn 062503595 plusmn 00245

1800 plusmn 05007085 plusmn 00195

070 plusmn 02000275 plusmn 00075 A A

1270 plusmn 0300500 plusmn 0012

VIEW AA

400 plusmn 02001575 plusmn 00075Oslash TYP

205 plusmn 10008070 plusmn 00394

CATHODE

10

Packaging Box for Ammo Packs

Note For InGaN device the ammo pack packaging box contain ESD logo

Packaging Label

(i) Avago Mother Label (Available on packaging box of ammo pack and shipping box)

LABEL ON THISSIDE OF BOX

FROM LEFT SIDE OF BOXADHESIVE TAPE MUST BEFACING UPWARDS

ANODE LEAD LEAVESTHE BOX FIRST

(1P) Item Part Number

(1T) Lot Lot Number

LPN

(9D)MFG Date Manufacturing Date

(P) Customer Item

(V) Vendor ID

DeptID Made In Country of Origin

(Q) QTY Quantity

CAT Intensity Bin

BIN Color Bin

(9D) Date Code Date Code

STANDARD LABEL LS0002 RoHS Compliant e3 max temp 260C

For product information and a complete list of distributors please go to our web site wwwavagotechcom

Avago Avago Technologies and the A logo are trademarks of Avago Technologies in the United States and other countriesData subject to change Copyright copy 2005-2009 Avago Technologies All rights reserved AV02-2228EN - December 15 2009

(ii) Avago Baby Label (Only available on bulk packaging)

(1P) PART Part Number

(1T) LOT Lot Number

(9D)MFG DATE Manufacturing Date

CO Country of Origin

Customer PN

Supplier Code

QUANTITY Packing Quantity

CAT Intensity Bin

BIN Color Bin

DATECODE Date Code

RoHS Compliant e3 max temp 260C Lamps Baby Label

DISCLAIMER Avagorsquos products and software are not specifically designed manufactured or authorized for sale as parts components or assemblies for the planning construction maintenenace or direct operation of a nuclear facility or for use in medical devices or applications Customer is solely responsible and waives all rights to make claims against avago or its suppliers for all loss damage expense or liability in connection with such use

Contents of Submittal

DIA Parking Signs Page 1 of 5

Skyline Products Inc

General Specifications for Full Color LED Inserts

DIA Parking Signs Page 2 of 5

Specification for Full Color LED Inserts Notes

10 Full Color LED VMS Inserts

11 Quality Assurance

ISO 90012008 certification for design manufacturing and service Current CDOT and DIA requirement

12 General ETL Listed for UL 48 UL50 and UL 1433 Current CDOT and DIA

requirement 13 Housing Properties Sign housing are designed in accordance to AASHTO Standard Specifications for Structural Supports for Highway Signs Luminaires and Traffic Signals ndash 6th Edition for wind speeds of up to 140 mph AASHTO group load combinations include total sign weight dead load ice and wind loads and the design meets the fatigue requirements for truck-induced gusts Snow loading is include in design loads for applicable geographical regions

Current CDOT and DIA requirement

Sealed housing Welding compliance with AWS standards

All welding shall be by an inert gas process in accordance with the American Welding Society (AWS) Standards 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum The LED DMS manufacturerrsquos welders and welding procedures shall be certified by an ANSIAWS Certified Welding Inspector to the 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum Proof of certification of all the LED DMS manufacturerrsquos welders and applicable welding procedures shall be supplied with the submittals The name phone number and address off the ANSIAWS Certified Welding Inspector that certified the LED VMS manufacturerrsquos welders and procedures shall also be provided with the submittals

Current CDOT and DIA requirement

Black KYNAR 500 coated face on mask and borders mdash 30-year coating guaranteed to not chip fade or peel for 20 years

Current CDOT and DIA requirement

The lens panel assembly shall consist of a KYNAR 500 coated aluminum mask over a clear glazing The lens panel assembly shall be modular in design interchangeable without misalignment of the lens panel and the LED pixels and removable from within the main sign housing

Current CDOT and DIA requirement

Aluminum face (090rdquo) mask over glazing with apertures for the pixels The lens panel aluminum mask shall be 0090 inch minimum thickness and finished with a matte black licensed factory applied KYNAR 500 Resin Fluoropolymer based coating system It shall be perforated to provide an aperture for each pixel on the display modules Each aperture shall be as small as possible without blocking the LED light output at the required viewing angle The Skyline aluminum face mask with aperture system will significantly minimize glare on the sign as it blocks more than 73 of sun rays making it very legible even with direct sunlight This method should be required over a ldquolouverrdquo system Louvers create a shelf above each row of pixels collecting snow ice dirt etc and ultimately inhibiting the display

Current CDOT and DIA requirement

Polycarbonate glazing 18rdquoGE LEXAN XL102UV Single lift face that allows a single technician to easily lift the entire face for safe fast and easy access to all the internal sign components

Current CDOT and DIA requirement

Mounting brackets Skyline will work with the appropriate parties to develop a mounting system to accommodate for the type of sign being provided and the structure requirements

Natural aluminum finish (excluding face) Current CDOT and DIA requirement

14 Environmental Control 8 watt per foot heat tape will be installed along the bottom of entire display area Provided heat tape will be controlled by the Advanced Humidity Sensing System of the controller

Current CDOT and DIA requirement

DIA Parking Signs Page 3 of 5

Environmental Sensors (1) Photocell Sensor (1) Internal Temperature Sensor (1) Humidity Sensor (1) Door Alarm

15 LED Display and Electronics Electronics designed and tested to -40degC to 85degC Current CDOT and DIA

requirement True 18-inch display (275 inch vertical and horizontal pitch) Current CDOT and DIA

requirement Display Matrix 7 high x 30 wide Legibility distance 200-1200 feet Current CDOT and DIA

requirement Printed circuit board are built to IPC-A-610D Class 2 certification Current CDOT and DIA

requirement Display modules are easily removable and replicable without the use of any additional tools

Current CDOT and DIA requirement

LED type Each Pixel contains three strings of LEDs

String 1 AlInGaP 30 degree LEDs (Red) String 2 InGaN 30 degree LEDs (Green) String 3 InGaN 30 degree LEDs (Blue)

Pixel design brightness 12400 candela at 20 mA (18rdquo characters) Current CDOT and DIA

requirement LED drive current

Red LED lt 30mA Blue and Green LEDs lt 15mA

All LEDs will have standoffs providing superior LED cooling and eliminate corrosion LED pixel protection and alignment device Silicon conformal coat will conform to MIL-I-46058C Type SR and IPC-CC-830 standards

Current CDOT and DIA requirement

Uniform LED color and brightness 256 minimum brightness levels Pixel Test

The pixel test shall be performed from the central controller on command and automatically once a day During a pixel test the operational status of each pixel shall be tested and then transmitted to the central controller or laptop computer This pixel status test shall report back all LED color string errors within each pixel A list of defective LED color strings shall be provided listing string color line number module number column number and row number for the associated pixel for each defective string The pixel test must be completed in less than 05 seconds regardless of message status

Current CDOT and DIA requirement

True Message Display Verification (Pixel Read) The TMDV shall be performed during both message downloads and during every sign poll from the central controller or laptop computer The TMDV shall perform a real-time read of the displayed message and shall return the operational state of each LED color string within each pixel to the central controller as it is currently displayed to the motorist including any errors This shall allow the central controller operator to see what is visibly displayed to the motorist on an individual pixel basis During a TMDV the operational state of each LED color string within each pixel shall be read by the sign controller to allow the central controller or laptop computer to show the actual message including static flashing and alternating messages that are visibly displayed on the sign in a WYSIWYG format This pixel read shall take place while a message is displayed on the sign without disturbing the message in any way Any flashing flickering blinking dimming or other disturbance of the message during this pixel read shall be cause for rejection of the sign The TMDV shall be an actual real time read of LED color strings at the time of

Current CDOT and DIA requirement

DIA Parking Signs Page 4 of 5

the associated sign poll or message download and shall not be accomplished by simulating errors based on the last pixel test

16 Power Supplies and Sensors High-efficiency power supplies Current CDOT and DIA

requirement Redundant power supply Current CDOT and DIA

requirement Power supply sensors Current CDOT and DIA

requirement Operational status feedback of all sensors Current CDOT and DIA

requirement All LED module power supply voltages shall be continuously measured and monitored by the sign controller The sign controller shall provide these voltage readings to the master controller or laptop computer upon command When a voltage drops below a critical value an error message shall be generated and transmitted to the master controller or laptop computer

17 AC Electrical AC Electrical components will conform to NEC standards Current CDOT and DIA

requirement GFCI outlet 20 Controller and Controller Cabinet 21 Sign Controller Skyline Advanced Controller will be located within each sign housing The controller shall monitor and control the ventilation system and all sensors within the sign housing

Ability to control multiple signs on a single sign structure NTCIP compliance Current CDOT and DIA

requirement 22 Cabinet Type A Skyline extended pole cabinet will be provided Natural aluminum exterior finish Pull-out laptop shelf Door alarm 23 Environmental Control Humidity sensor Internal temperature sensor 24 AC Electrical Conformity with NEC standards Current CDOT and DIA

requirement Circuit breakers Current CDOT and DIA

requirement GFCI outlet 25 Surge Protection Two-stage AC power surge protection with feedback and automatic shutdownisolation

Current CDOT and DIA requirement

The system power shall be protected by two stages of transient voltage suppression devices Tripping of each stage (or both if tripped simultaneously) of the surge protection shall cause the sign controller to call central and report the error condition (for dialup operation) or report the error condition to central on the next poll (for multi-drop operation) There shall be an option that is either enabled or disabled and is selected and downloaded from the central controller to the sign controller When this option is enabled tripping of the second stage of surge protection shall prevent power from reaching any components of the sign until the surge protection has been replaced When this option is disabled the sign will continue to function normally after the second stage of surge protection is tripped

30 Software Signs and Controllers shall be fully compatible with the DIA NTCIP sign software at no additional cost to the department in accordance with these specifications

DIA Parking Signs Page 5 of 5

40 Warranty and Telephone Technical Support One-year limited parts return-to-factory warranty Current CDOT and DIA

requirement Lifetime standard telephone support Current CDOT and DIA

requirement

  • Cover Page
  • Cover Letter
    • Cover Letter
    • Transmittal Letter
      • Product Details
        • Sign Brochure
        • Sign Details
        • System Block Diagram
        • Wiring Block Diagram
          • Industry Compliances
            • ISO Certificates
            • UL Authorization
            • NTCIP
            • Welding Procedures-Employees
              • Component Cut Sheets
                • Kynar
                • Lexan
                • Latch
                • Heat Tape
                • GFI
                • Hub
                • Controller
                • Comm Surge
                • AC Surge
                • Ethernet
                • Power Supply
                • LED
                  • Drawings
Page 15: )5217 $&&(66 6/,0/,1( - Denver International Airportbusiness.flydenver.com/bizpdf/DIAID_2318.pdfSign housings are designed in accordance with AASHTO Standard Specifications for Structural

NELSONtrade TYPE LT SELF-REGULATING HEATER CABLE

SPECIFICATIONAPPLICATION INFORMATION

Power Output Rating

(-1) (10) (21) (32) (43) (54) (65)

TEMPERATURE DEGREES F (C) A LT3 B LT5 C LT8 D LT10 LT23 LT25 LT28 LT210

WATTS PER FOOT x 328 = WATTS PER METER PIPE TEMPERATURE degF CONVERSION TO degC = 59 (degF - 32)

RichardYount
Rectangle

NELSONtrade TYPE LT SELF-REGULATING HEATER CABLE

SPECIFICATIONAPPLICATION INFORMATION

Catalog Numbers Standard Feature Suffix

BASIC CATALOG NUMBERS -CB Tinned Copper Braid Voltage Watts Per Foot

Optional Features Suffix 3 5 8 10 120 VAC LT3 LT5 LT8 LT10

-J Tinned Copper Braid and Fluoropolymer Overjacket 240 VAC LT23 LT25 LT28 LT210 -JT Tinned Copper Braid and Modified Polyolefin Overjacket D1- Division 1 approved

Voltage Adjustment Use of Self-Regulating heater products at other than rated voltages require minor adjustments in power and maximum circuit lengths

ADJUSTMENT MULTIPLIER 208 VAC 220 VAC 277 VAC Absolute

Product Power Length Power Length Power Length Max Length LT23 76 93 85 96 127 107 650 ft LT25 79 93 87 96 124 107 540 ft LT28 84 93 90 96 119 108 420 ft

LT210 86 93 92 96 116 109 360 ft

Approvals FM CSA UL Ordinary Locations - Ordinary Locations - Ordinary Locations - (-CB -J or -JT options) (-CB -J or -JT options) (-CB -J or -JT options) Hazardous (Classified) Hazardous (Classified) Hazardous (Classified) Locations Locations Locations (-CB -J or -JT options) (-CB -J or -JT options) (-CB -J or -JT options) Class I Division 2 Class I Division 2 Class I Division 2 Groups B C D Groups B C D Groups A B C D Class II Division 2 Class II Division 2 Class II Division 2 Groups G Groups E F G Groups F G Class III Division 2 Class III Division 2 Class III Division 2 (-J option) (-J option) (-J option) Class I Zone 1 Class 1 Division 1 Class I Zone 1 and 2 Group IIC Groups B C D Group IIC (D1 option) Class II Division 1 (D1 option) Class I Division 1 Groups E F G Class I Division 1

Groups B C D Class I Zone 1 Groups B C D Group IIB + H2 Class II Division 1 Zone 1 Ex e II T6 (T5) Groups E F G Class III

Accessories bull Connection Kits for Power Connection Tee Splice Splices and End Seals (Nelson PLT and ALT Series) bull Thermostatic Controls (Nelson TA TH TE and HC Series) bull Junction Boxes Tapes and Warning Signs bull Custom Control Monitoring and Power Panels bull Division 1 Connection Kits for Power Connection Tee Splice Splice and End Connection (Nelson HASK Series) bull Zone 1 Connection Kits for Power Connection Tee Splice Splice and End Connection (Nelson Z1-PLT and Z1-ALT Series)

Nelson Heat Tracing Systems products are supplied with a limited warranty Complete Terms and Conditions may be found on Nelsons website at wwwnelsonheaterscom

NELSON HEAT TRACING SYSTEMS bull PO BOX 726 bull TULSA OK 74101 bull 918-627-5530 bull FAX 918-641-7336 bull wwwnelsonheaterscom 316-SA-001 copy 2006 Nelson Heat Tracing Systems October 2006

RichardYount
Rectangle

GFCI Personnel Protection DevicesGFCI Personnel Protection DevicesHospital Grade GFCI Receptacles mdash Back and Side Wired15 AMP 125V at Receptacle 20 AMP 125V Feed-ThroughDESCRIPTION CAT NO COLOR NEMA CONFIG

Basic Cat No Denotes Brown

Duplex Receptacle with LED Indicator Light 6598-HG I W GY R

20 AMP 125V at Receptacle and Feed-ThroughDESCRIPTION CAT NO COLOR NEMA CONFIG

Basic Cat No Denotes Brown

Duplex Receptacle with LED Indicator Light 6898-HG I W GY R

Commercial Grade GFCI Receptacles mdash Back and Side Wired15 AMP 125V at Receptacle 20 AMP 125V Feed-Through

DESCRIPTION CAT NO COLOR NEMA CONFIGBasic Cat No Denotes Brown

No Indicator Light 6599 I W GY E A

Duplex Receptacle with LED Indicator Light 6598 I W

With 41frasl2 Leads 6599-L I W

Buttons match face color 6599-A I W A

20 AMP 125V at Receptacle and Feed-ThroughDESCRIPTION CAT NO COLOR NEMA CONFIG

Basic Cat No Denotes Brown

No Indicator Light 6899 I W GY

Duplex Receptacle with LED 6898 I WIndicator Light

Buttons match face color 6899-A I W A

Switch-Rated GFCI - Back and Side Wired 20 AMP 125V Switch-RatedSwitch Rating 15 HP 120VDESCRIPTION CAT NO COLOR

Basic Cat No Denotes Brown

Blank Face GFCI No Indicator Light 6490 I W E

Combination Switch GFCI Outlet mdash Side WiredSwitch 1000W 125V AC Outlet 15 AMP 125V Feed-Through 20AMP 125VDESCRIPTION CAT NO COLOR

Basic Cat No Denotes Brown

Single-Pole Switch amp GFCI Protected Outlet 5299 I W

All devices are UL Listed Also CSA Certified except where indicated by

6599-W

5299-W

SPECIFICATIONS amp FEATURESReceptaclesbull Trip threshold meets or exceeds UL

requirements for tripping timebull Impact-resistant thermoplastic cover and bodybull Silver alloy contactsbull Compatible with all Decora devices supplied

with Decora wallplate available in selectedDecora colors

bull Terminals accept up to No12 solid or stranded wire

Combination SwitchGFCIbull Ideal for kitchens bathrooms modular kitchen

units bathroom cabinet fixtures lamp cabinetfixtures and applications where combinationdevices are used

TESTING amp CODE COMPLIANCEbull UL Standard 943 Class A (GFCI) and 498

(receptacles)bull UL Listed (File 48380)bull Meets ANSI C73 NEMA WD-1 require-

ments for duplex receptaclesbull CSA Certified (LR-57811)bull Backed by a Limited Two-Year Warranty

COLORBasic Cat Nos shown above denote Brown color Forother color selections add the suffix to catalog numberas follows Ivory (-I) White (-W) Gray (-GY) Red (-R)Black (-E) Almond (-A)

MATERIAL CHARACTERISTICSFlammability Rated V2Operating Temperature -30degF (-35degC) to 151degF (66degC)

421

(10

69

mm

)

170 (432 mm)

130 (330 mm)

113

(286 mm)143

(362 mm)

270

(68

6 m

m)

COMMERCIAL GRADE GFCI RECEPTACLECat No 6599

RESET

TEST

270

(68

5 m

m)

112 (317 mm)

153 (388 mm)

COMBINATION SWITCH GFCI OUTLETCat No 5299

5-15RG

W

5-15RG

W

5-20RG

W

5-20RG

W

F1 To learn more about Levitonrsquos outstanding offering of devices visit our Website at wwwlevitoncom Building a Connected World

RussellHenry
Rectangle

RigidIMC Conduit FittingsTampB Catalog Number

H100-TBUPC Number 78621089863Status ActiveDescription

1 in Zinc Hub Connector with thermoplastic insulating throat sealing ring-Nitrile (BUNA-N) For use with RigidIMC ConduitApplication

Suitable for hazardous locations use in Class I Di-

vision 2 Class II Division 1amp2 Class III Division 1

amp 2 per NEC 501-4(b) 502-4 (a) and 503-3 (a)

Suitable for hazardous locations use in Class II

Groups E F G amp Class III locations per CEC 18-

202 18-252 18-302 18-352

General

Trade Size (inches) 1

Material Zinc

Dimension Information

Dimension A (inches) 2

Dimension B (inches) 1 1316

Dimension C (inches) 1 116

Dimension D (inches) 14

Dimension E (inches) 1

Specifications

3dmodel Available on Website

Packaging

TampB Inner Pack 5

Package in Units 25

TampB Sold in UOM Each

TampB Weight Per UOM 39 lbs per 100

Application Support

Spacing Chart Available on Website

Certifications

RoHS Compliance Yes

Certifications

File Nbr

E 23018

For further technical assistance please contact us

Thomas amp Betts - USA8155 TampB BlvdMemphis TN 38125wwwtnbcom

TampB Technical SupportMS 3B-508155 TampB BlvdMemphis TN 38125

Hours 7AM - 6PM CDTMonday-FridayPhone (888) 862-3289Fax (901) 252-1321Emailtechsupporttnbcom

Skyline Controller - Headless Cut Sheet - Revised 073015 Page 1 of 2

Skyline Controller - Headless

The Skyline Controller consists of an IP addressable NTICP compliant Controller The Skyline Controller is equipped with

all the necessary equipment to run an NTCIP compliant Variable Message Signs of virtually any type or configuration The

Controller is also equipped with other essential features required by various industry standards and DOTs alike

The Skyline Controller is structured around an environmentally hardened Linux-based controller which is fully NTCIP

compliant The Controller also has the following features

NTCIP is natively supported (Protocol converter or translator devices are not required)

Contains memory for storing Changeable amp Permanent messages Graphics Fonts and other necessary files for

controller operation

Contains DMS-specific control firmware (embedded software) that monitors internalexternal sensors (internal temp

ambient temp humidity power supplies battery voltage etc) displaypixel status amp errors communication inputs and

controls the sign display and environmentals as directed by external NTCIP compliant control software

Utilization of a powerful Linux based Central Processing Unit

An Integrated terminal connection

Two (2) NTCIP-compliant RS232 communication ports

One (1) NTCIP-compliant Ethernet port with RJ45 connector

Compatible with an external Hayes-compatible modem or other communications equipment

Integrate Hardware watchdog circuit that provides automatic reset of controller and communications devices

Operating temp range of -40deg to 74deg C (-40deg to 165deg F) and meets applicable NEMA TS2 and TS4 Standards

The user interface is provided via laptop computer to perform the following functions that include

Navigating the controllerrsquos menu subsystem

Displaypixel diagnostics

Activation of messages stored in memory (Permanent amp Changeable)

Configuring communications port settings and NTCIP options

lsquoPowerrsquo Switch and Indicator used to switch main power on to the controller

lsquoLocalRemotersquo Selection used to place the controller in ldquolocal mode

Reset functionality used to restart the controller andor sign(s)

debode
Text Box

Skyline Controller - Headless Cut Sheet - Revised 073015 Page 2 of 2

The Skyline Controllerrsquos NTCIP Remote Interface Ethernet port utilizes a 10100 Ethernet RJ45 Jack that supports the

UDP network protocol In addition the Controller also contains an NTCIP Local Interface connection that is operated

via a laptop computer Some additional functionality that this interface provides are

An Integrated terminal connection

Remote firmware updates

Compliance with the various industry standards listed here

NTCIP o 1101 - Simple Transportation Management Framework (STMF)

o 1102 - Octet Encoding Rules (OER) Base Protocol

o 1103 - Transportation Management Protocols

o 1201 - Global Object (GO) Definitions

o 1203 - Object Definitions for Dynamic Message Signs

o 2001 - Class B Profile

o 2104 - Ethernet Subnetwork Profile

o 2201 - Transportation Transport Profile

o 2202 - Internet (TCPIP and UDPIP) Transport Profile

o 2301 - Simple Transportation Management Framework (STMF) Application Profile

Conformance Level 1

NEMA TS2 ndash where applicable

o Section 2 ndash Environmental Requirements

NEMA TS4 ndash where applicable

o Section 2 ndash Environmental Requirements

o Section 4 ndash Controller To Sign Interface

o Section 8 ndash Electronics and Electrical

o Section 9 ndash Performance Monitoring

o Section 10 ndash Power Requirements

UL48 ndash Standard for Electric Signs

UL50 ndash Standard for Enclosures for Electrical Equipment

IPC-CC-830 ndash For Silicon Conformal Coating

IPC-A-610C Class 2 Acceptability of Electronic Assemblies

ANSIIPC-7711 Rework of Electronic Assemblies

ANSIIPC-7721 Rework and Modification of Printed Boards and Electronic Assemblies

TThhee ZZoonneeBBaarrrriieerr SSeerriieess is a uniquelymodular data and signal line protectionsystem for 24V 4-20mA current loopand Industrial Ethernet applications Byproviding an effective barrier betweenuncontrolled transient environments andyour valuable electronic systems theZoneBarrier Series protects you fromcostly system down time and equipmentfailure

TThhee ssoopphhiissttiiccaatteedd hhyybbrriidd cciirrccuuiittrryyemployed by the ZoneBarrier Seriesprotects your equipment withoutimpeding normal operation ZoneBarrierprotection components comprise acombination of high energy GasDischarge Tubes with ultra fast diodesand Silicon Avalanche Diodes Thiscombination of high quality surgeprotection components gives theZoneBarrier Series its characteristic lowlet-through voltage and high 10kA surgecurrent capacity which provides excellentprotection ZoneBarrier devices haveRJ45 terminal strip or pluggableterminal strip connectors

DDeessiiggnneedd ffoorr mmuullttii--lloooopp oorr ssiinnggllee ccoonnttrroolllloooopp aapppplliiccaattiioonnss the ZoneBarrier Seriesoffers a flexible surge protection solutionthat is capable of growing with yourrequirements A ZoneBarrier module canbe used as a stand-alone device or as abuilding block in a surge protectionsolution as simple or as complex as yourrequirements now and in the future

OOnnee ssiimmppllee mmaannuuaall ooppeerraattiioonn clampsmodules securely onto DIN rail an actionthat also automatically provides theessential high-integrity groundconnection Standard lsquoTop-hatrsquo (T-section)DIN rail is generally suitable for mountingZoneBarrier Series modules Where anumber of ZoneBarrier Series modulesare mounted on one rail any that areincorrectly mounted (and therefore notsecurely grounded) are very obviousand can easily be remountedcorrectly The ZoneBarrierSeries also has twomounting feet ateither end of theu n i t

enabling mounting to a flat surface suchas a cabinet wall

ZZoonneeBBaarrrriieerr ddaattaa aanndd ssiiggnnaall ddeevviicceess aarreetteesstteedd ttoo IIEECC 6611000000--44--55 and CCITT K17Industrial Ethernet compatible versionsare also UL Certified Cat5 and UL 497BListed ZoneBarriers come complete witha full 10 year product warranty

AAddddiittiioonnaall pprrootteeccttiioonn should be providedfor other systems which may be inter-connected eg power feeds telephonewiring etc other units are available forthis purpose

Data Protection

Protects sensitive IO ports against induced surgesand transients

ZoneBarrier

FFoorr 2244VV 44--2200mmAA ccuurrrreenntt lloooopp aapppplliiccaattiioonnss

IInndduussttrriiaall EEtthheerrnneett ccoommppaattiibbllee vveerrssiioonnssUULL CCeerrttiiffiieedd CCaatt55

TThhrreeee ssttaaggee pprrootteeccttiioonn iinncclluuddiinngg GGaass DDiisscchhaarrggee TTuubbee aanndd SSiilliiccoonn AAvvaallaanncchhee DDiiooddee tteecchhnnoollooggyy

TTeesstteedd ttoo IIEECC 6611000000--44--55 aanndd CCCCIITTTT KK1177

1100 yyeeaarr pprroodduucctt wwaarrrraannttyy

CCoouunnttrryy SSttaannddaarrddAAuutthhoorriittyy AApppprroovveedd ffoorr PPrroodduucctt

United States amp UL 497B Listed Networks 24540Canada UL Certified TIAEIA 568-A Cat5

SSppeecciiffiiccaattiioonn

903-1

08 R

ev A

06

08

06

All figures typical at 77degF (25degC) unless otherwise stated

MMaaxxiimmuumm llooaadd ccuurrrreenntt05 Amps

MMaaxxiimmuumm ssuurrggee ccuurrrreenntt4-20mA versions 10kA100Base-T versions8kA (1kA per line)

MMaaxxiimmuumm lleeaakkaaggee ccuurrrreenntt5microA at working voltage (4-20mA versions)

MMaaxxiimmuumm iinn lliinnee rreessiissttaanncceelt 5 ohms

BBaannddwwiiddtthh4-20mA versions 05 MHz100Base-T versions155 MHz

AAmmbbiieenntt tteemmppeerraattuurree lliimmiittssndash40degF to +185degF (working)ndash40degC to +85degC (working)

HHuummiiddiittyy95 RH (non-condensing)

CCaassiinnggMolded plastic

WWeeiigghhtt28oz (008Kg)

DDiimmeennssiioonnssSee figure 1

EEMMCC ccoommpplliiaanncceeBS EN 60950 1992BS EN 61000-6-2 1999

IInnssttaallllaattiioonn

All ZoneBarrier modules are installed in-lineand are identified with ldquoProtectedrdquo andldquoUnprotectedrdquo for fail-safe installation

DDIINN rraaiill mmoouunnttiinngg ((ffiigguurree 22))ZoneBarrier modules can be mounted on anystandard T-section DIN rail or on the optional19rdquo DIN rail assembly To attach theZoneBarrier module to the DIN rail simplylocate the DIN rail foot of the module over onedge of the DIN rail and then securely pushthe ZoneBarrier onto the DIN rail Note theDIN rail must be properly grounded

SSttaanndd--aalloonnee iinnssttaallllaattiioonn ((ffiigguurree 33))To install a ZoneBarrier module as a stand-alone protector attach an ground lead to thesupplied ring terminal and secure this withthe self tapping screw provided to the baseof the unit Using screws (or bolts) mount themodule on any flat surface

TToo oorrddeerr ssppeecciiffyy -- Model number as per specification tableabove

MMoouunnttiinngg ooppttiioonnss

2211660055 5rdquo DIN rail for up to 4 ZoneBarriers

2211664499 175rdquo DIN rail for up to 16 ZoneBarriers

2244550000 19rdquo DIN rail (with mounting brackets) for up to 32 ZoneBarriers

Note In accordance with our policy of continuousimprovement we reserve the right to change the productrsquosspecification without notice

FFiigguurree 22 DIN rail installation FFiigguurree 33 Stand alone installation

FFiigguurree 11 Dimensions

AApppprroovvaallss

MMooddeell TTyyppee LLiinneess WWoorrkkiinngg LLiimmiittiinngg MMaaxxiimmuumm CCoonnnneeccttoorrssvvoollttaaggee vvoollttaaggee ccoonnttiinnuuoouuss

ooppeerraattiinnggvvoollttaaggee

((VV)) ((VV)) ((VV))

24536 4-20mA 4 plus shield 24 30 30 Terminal strip24539 4-20mA 2 plus shield 24 30 30 Pluggable terminal strip24542 4-20mA 6 24 30 30 Pluggable terminal strip24547 4-20mA 4 plus 2 shields 24 30 30 Pluggable terminal strip24540 100Base-T 8 5 10 NA RJ4524550 100Base-T 2 x 4 5 10 NA 2 x RJ4524551 100Base-T 8 5 10 NA RJ45 110 Block

Suitable for Cat5 (8 wire) applications 2KV 1250 1kA 820

AAttllaannttiicc SScciieennttiiffiicc CCoorrppoorraattiioonn4300 Fortune Place Suite A W Melbourne FL 32904 USATel +1 800-544-4737 +1 321-725-8000 Fax +1 321-727-0736E-mail salesatlanticscientificcom wwwascsurgecom

AA mmeemmbbeerr ooff tthhee MMTTLL IInnssttrruummeennttss GGrroouupp ppllcc

casstr
Rectangle

wwwantairacom

Antaira Technologies - Toll-Free (877) 229-3665 - Phone (714) 671-9000 - FAX (714) 671-9944 - e-Mail infoantairacom - Website httpwwwantairacom

140

94

127

30

65

58

268

47

16

116

6

16

385

50 52

Lanolinx LNX-500A800A58-Port 10100BaseTX Slim Industrial Switch

wwwantairacom

Toll-Free (877) 229-3665Phone (714) 671-9000FAX (714) 671-9944

e-Mail infoantairacomWebsite httpwwwantairacom

Reverse Polarity Protection Present

Overload Current Protection Present

Mechanical Casing IP30 Metal Case Dimension (W x H x D) 30 x 140 x 95 mm (118 x 551 x 374 in) Installation DIN-RailWall Mountable

Weight Unit Weight 1 lbs Shipping Weight 15 lbs

Operation Temperature Standard -10deg C to 70deg C (14deg F to 158deg F) Wide Operating Temperature -40deg to 80deg C (-40deg to 176deg F)

Operation Humidity 5 to 95 (Non-condensing)

Storage Temperature -40deg C to 85deg C

EMI FCC Class A CE EN6100-4-2EN6100-4-3EN6100-4-4EN6100-4-5EN6100-4-6 EN6100-4-8EN6100-4-11EN6100-4-12EN6100-6-2EN6100-6-4

Safety ULcUL Class I Division 2 CE EN60950-1

Stability Testing Shock IEC60068-2-27 Free Fall IEC60068-2-32 Vibration IEC60068-2-6

Warranty 5-Year Warranty

LNX-500A 5-Port 10100BaseTX Slim Industrial Ethernet SwitchLNX-500A-T 5-Port 10100BaseTX Slim Industrial Ethernet Switch Wide Operating TemperatureLNX-800A 8-Port 10100BaseTX Slim Industrial Ethernet SwitchLNX-800A-T 8-Port 10100BaseTX Slim Industrial Ethernet Switch Wide Operating Temperature

DR-4524 45W 24VDC Industrial DIN Rail Power SupplyDR-75-24 75W 24VDC Industrial DIN Rail Power SupplyDR-120-24 120W 24VDC Industrial DIN Rail Power Supply

Standard IEEE 8023 10BaseT Ethernet IEEE 8023u 100BaseTX Fast Ethernet IEEE 8023x Flow Control and Back-Pressure

Protocol CSMACD

Switch Architecture Store and Forward

Transfer Rate 14880pps for Ethernet Port 148800pps for Fast Ethernet Port

MAC Address 2K MAC Address Table

Memory Buffer LNX-500A 384 Kbits LNX-800A 448 Kbits

LED Unit Power 1 Power 2 Fault Port LinkActivity Full-DuplexCollision

Connector LNX-500A 5 x 10100TX RJ-45 with Auto MDIMDI-X Function LNX-800A 8 x 10100TX RJ-45 with Auto MDIMDI-X Function

Network Cable 10BaseT 2-pair UTPSTP Cat 3 4 5 cable EIATIA-568 100-ohm (100m) 100BaseTX 2-pair UTPSTP Cat 5 cable EIATIA-568 100-ohm (100m)

Back-Plane LNX-500A 10 Gbps LNX-800A 16 Gbps

Packet Throughput Ability LNX-500A 149Mpps 64bytes LNX-800A 238Mpps 64bytes

Power Supply DC 12 ~ 48V Redundant Power with Polarity Reverse Protect Function and Removable Terminal Block

Power Consumption LNX-500A 293 Watts LNX-800A 471 Watts

technical datasheet

wwwmtl-instcom enquirymtl-instcom

are highly reliable dual-redundant varistor networks ensuring your site is never unprotected Fully automatic in operation ZoneDefender PRO reacts immediately clamping voltage surges without causing undue leakage losses under normal operation No operator intervention is required ZoneDefender PRO resets automatically and is maintenance free

Suitable for all AC power applications ZoneDefender PRO devices provide protection for AC power supplies with no restriction to the amount of load current

Thermal fusing is incorporated into each ZoneDefender PRO as an additional safety feature Short circuit protection with 200kA AIC rating is also supplied as standard for added peace of mind

ZoneDefender PRO offers an LED status indication allowing each varistor network to be continually monitored and indicated by LEDs on the front panel of the device In addition remote monitoring is enabled by the unitrsquos remote indication contacts

Installation is simple - the ZoneDefender PRO devices can be easily surface or nipple mounted

The ZoneDefender PRO Series is UL 1449 3rd Edition Listed and boasts an unrivaled 10 year lsquono questions askedrsquo manufacturers product warranty ZoneDefender PRO devices also exceed the requirements of ANSIIEEE C6245 and ANSIIEEE C6241

The ZoneDefender PRO Series is a versatile high performance surge protector designed for use in a wide variety of industrial institutional and commercial applications The ZoneDefender PRO is the most compact powerful feature-rich surge protector on the market today State-of-the-art circuitry protects equipment from high frequency noise as well as from damaging electrical transients and high-energy disturbances In addition the ZoneDefender PRO Series offers cost-effective high capacity protection along with application versatility features which make the Series the ultimate surge protection solution

ZoneDefender PRO units provide protection between Line to Neutral Line to Ground Line to Line and Neutral to Ground Utilizing Metal Oxide Varistor (MOV) technology the ZoneDefender PROrsquos protection circuits

ZoneDefender Pro SeriesThe most compact powerful feature-rich AC surge protector available

bull 80kA100kAamp120kAsurge-currentratingperphase

bull Includeshigh-performanceEMIRFIfiltering

bull LEDstatusindicationviasolidstatediagnosticsplusremoteindicationcontacts

bull Built-inaudiblealarm

bull Thermalandshortcircuitfusing

bull Shortcircuitcurrentrating200kAIC

bull UL14493rdEditionListed

bull 10yearproductwarranty

901-104RevB160811

EUROPE (EMEA) +44 (0)1582 723633 THE AMERICAS +1 800 835 7075 ASIA-PACIFIC +65 6 487 7887

enquirymtl-instcom csinfomtl-instcom salesmtlsingcomsg 901-104 RevB 160811

The given data is only intended as a product description and should not be regarded as a legal warranty of properties or guarantee In the interest of further technical developments we reserve the right to make design changes

SPECIFICATIONMaximum surge current (Imax)

80kA 100kA amp 120kA (820micros)Maximum continuous operating voltage

120240 versions - 140Vac270VacLines protected AC

L-N L-G L-L N-GDuty cycle performance (820micros)

Rated 1 impulse10000A gt6500 Impulses100A infinite

Long duration current pulse (101000micros) capability

3600A (tested)Frequency range

47Hz to 63HzAmbient temperature limits

ndash40degF to +185degF workingndash40degC to +85degC working

Humidity95 RH (non-condensing)

Audible Alarm90dB

EMIRFI Attenuation-75dB maximum 100kHz to 100MHz

Weight55 lbs (25 kg ) - Split Phase35 lbs (16 kg) - Single phase

DimensionsSee Figure 1 and Figure 2

SCCR RatingSuitable for use on a circuit capable of delivering not more than 200000 rms symmetrical Amperes 480V max

EMC complianceBS EN 60950 1992BS EN 61000-6-2 1999

Ratings in compliance with IEC 61643-1Imax = 80kA 100kA amp 120kAIimp = 5kA (10350)All current results are per phase

EnclosureNEMA 1 2 33R4 4X 12 and 13 (IP66)

Terminals10 AWG (5mm2)

MountingSurface mount by 021rdquo (5mm) diameter holes

Remote contactsForm C (NC NO C) 60W DC 120VA AC 3A max

Indication

Green LED onRed LED off Power protection in all

modes all phases

Green LED offRed LED on

Protection fault (remote indication alarm via contacts amp audible alarm)

Green LED onRed LED on Neutralground fault (voltage

potential)

DIMENSIONSFigure 1 Split phase dimensions

Figure 2 Single phase dimensions

Model Workingvoltage

UL1449 VPR3rd Edition

Limiting voltageUp

Ringwave200A Phase types

3kA 10kA (In) 80kA versions (V) (V) (V) (V) (kV) (V)ZD16700 120 600 580 800 08 60 Single phase 2-wireZD16701 120240 600 580 800 08 60 Split phase 3-wireZD16709 240 1200 890 1200 12 75 Single phase 2-wire TTZD16900 120TT 6001200 580890 8001300 0813 6075 Single phase 2-wire TTZD16901 120240TT 6001200 580890 8001300 0813 6075 Split phase 3-wire TT100kA versionsZD16730 120 600 580 800 08 60 Single phase 2-wireZD16731 120240 600 580 800 08 60 Split phase 3-wireZD16739 240 1200 890 1200 12 75 Single phase 2-wire TTZD16930 120TT 6001200 580890 8001300 0813 6075 Single phase 2-wire TTZD16931 120240TT 6001200 580890 8001300 0813 6075 Split phase 3-wire TT120kA versionsZD16740 120 600 580 800 08 60 Single phase 2-wireZD16741 120240 600 580 800 08 60 Split phase 3-wireZD16749 240 1200 890 1200 12 75 Single phase 2-wire TTZD16940 120TT 6001200 580890 8001300 0813 6075 Single phase 2-wire TTZD16941 120240TT 6001200 580890 8001300 0813 6075 Split phase 3-wire TT

TO ORDER SPECIFY

APPROVALSCountry StandardAuthority Approved for Product

United StatesCanada

UL 1449 3rd Edition Listed AC power product ZD16700 ZD16701 ZD16709 ZD16900 ZD16901 ZD16730 ZD16731 ZD16739 ZD16930 ZD16931 ZD16740 ZD16741 ZD16749 ZD16940 ZD16941

randybobo
Rectangle

Notes1 Safety approvals cover frequency 47-63 Hz2 At low temperature and low line voltage start uptime will increase

AC-DC

Specification

100 Watts

bull -40 ordmC to +75 ordmC Operation

bull 100 W - Baseplate Cooled

bull High Efficiency Resonant Topology

bull Remote Sense

bull 5V Standby Output

bull Remote OnOff amp Power OK Signal

bull 3 Year Warranty

ECC100 Series

InputInput Voltage bull 85-264 VAC (120-370 VDC) derate output

power lt90 VAC by 10Input Frequency bull 47-400 Hz (See note 1)Input Current bull 14 A typical at 115 VAC full load

08 A typical at 230 VAC full loadInrush Current bull 40 A max at 230 VAC 25 ordmC cold startPower Factor bull EN61000-3-2 class AEarth Leakage Current bull 300 microA at 264 VAC60 Hz max

0511 mA 115230 VAC at 400 Hz typInput Protection bull Internal T50 A250 V fuse in line

and neutral

OutputOutput Voltage bull 12-48 VDC (see tables)Output Voltage Trim bull plusmn5Initial Set Accuracy bull plusmn1 V1 plusmn3 V2Minimum Load bull No minimum load requiredStart Up Delay bull Typically 1 s (see note 2)Start Up Rise Time bull 50 ms typicalHold Up Time bull 16 ms min at 115 VACDrift bull plusmn02 after 20 min warm upLine Regulation bull plusmn05 maxLoad Regulation bull plusmn1 V1 plusmn5 V2 maxOverUndershoot bull 5 typicalTransient Response bull 4 max deviation recovery to within

1 in 500 micros for a 50-75-50 loadchange

Ripple amp Noise bull 1 pk-pk V1 V2 2 20 MHz bandwidthOvervoltage Protection bull 115-140 Vnom recycle input to resetOverload Protection bull 110-150 V1 onlyShort Circuit Protection bull Continuous trip and restart (Hiccup mode)Temperature bull 005˚CCoefficientRemote Sense bull Compensates for 05 V total voltage dropRemote OnOff bull Uncommitted isolated optocoupler diode

powered diode inhibits V1

xppowercom

GeneralEfficiency bull 88 typicalIsolation bull 4000 VAC Input to Output

1500 VAC Input to Ground500 VDC Output to Ground

Switching Frequency bull 65 kHz typicalSignals bull Power OK - open collector

Remote OnOff 5 V StandbyMTBF bull 220 kHrs to MIL-HDBK-217F at 25 ordmC GB

EnvironmentalOperating Temperature bull -40 ˚C to +75 ˚C ambient Baseplate must

be maintained le+85 ordmC see longformdatasheet for further details

Cooling bull Baseplate conduction coolingOperating Humidity bull 95 RH non-condensingStorage Temperature bull -40 ˚C to +85 ˚COperating Altitude bull 3000 mShock bull 30 g pk half sine 6 axesVibration bull 2 g rms 5 Hz to 500 kHz 3 axes

EMC amp SafetyLow Voltage PSU EMC bull EN61204-3 high severity level as belowEmissions bull EN55022 level B conducted

EN55022 level A radiatedHarmonic Currents bull EN61000-3-2 class AVoltage Flicker bull EN61000-3-3Radiated Immunity bull EN61000-4-3 level 3 Perf Criteria AEFTBurst bull EN61000-4-4 level 3 Perf Criteria ASurge bull EN61000-4-5 installation class 3

Perf Criteria A installation class 4Perf Criteria A with optional filter board

Conducted Immunity bull EN61000-4-6 level 3 Perf Criteria ADips amp Interruptions bull EN61000-4-11 30 10 ms 60 100 ms

100 5000 ms Perf Criteria A B BSafety Approvals bull IEC60950-1 CB report CSA 222 No

60950-1 UL60950-1 TUV EN60950-1Equipment Protection bull Class IClass

06-May-09

AC-DC

025 FastonGround tab

2 x 020(508)

230 (5842)

2 x 460 (11684)

500 (1270)

155(394)

2 x 023(58)

J11

2

3 x 020(508)

040(102)

2 x 370(9398)

5 x M3 clearance holes

410(1041)

330(838)

Voltage Adj

Mounting surfacemarked with ldquoArdquo

J2

J3

1

12

10 9

8

ECC100Models and Ratings

Input Connector J1Molex PN 09-65-2038

1 Line2 Neutral

Mechanical Details

Notes1 All dimensions in inches (mm)2 Tolerance xx = plusmn002 (050) xxx = plusmn001 (025)

3 Weight 12 lbs (550g)

J1 mates with Molex housingPN 09-50-1031

Output Connector J2Molex PN 09-65-2088

Pin Single Output1 +V12 +V13 +V14 +V15 RTN6 RTN7 RTN8 RTN

J2 mates with Molex housing PN09-50-1081 and both with Molexseries 5194 crimp terminals

Signal Connector J3Molex PN B10B-PHDSS

1 +5 V Standby2 Logic GND3 Logic GND4 Power OK5 Inhibit Hi6 Inhibit Lo7 +Sense8 -Sense9 +Vout10 -Vout

J3 mates with JST housing PNPHDR-10VS and withJST SPHD-001T-P05 crimp terminals

Output Power Output Voltage V1 MaxOutput Current V1 Standby Supply V2 Model Number

100 W 120 VDC 81 A 50 V05 A ECC100US12

100 W 150 VDC 65 A 50 V05 A ECC100US15

100 W 240 VDC 41 A 50 V05 A ECC100US24

100 W 280 VDC 35 A 50 V05 A ECC100US28

100 W 480 VDC 20 A 50 V05 A ECC100US48

debode
Highlight

1

HLMP-EGxx HLMP-EHxx HLMP-ELxxNew T-1frac34 (5mm) Extra High Brightness AlInGaP LED Lamps

Data Sheet

Features

Viewing angle 15deg 23deg 30deg

High luminous output

Colors 590nm Amber 615nm Red Orange 626nm Red

Package options

With or without lead standoff

Superior resistance to moisture

Untinted for 15deg 23deg and 30deg lamps

Applications

Traffic management- Traffic signals- Pedestrian signals- Work zone warning lights- Variable message signs

Solar Power signs

Commercial outdoor advertising- Signs- Marquees

Description

These Precision Optical Performance AlInGaP LEDs provide superior light output for excellent readability in sunlight and are extremely reliable AlInGaP LED tech-nology provides extremely stable light output over long periods of time Precision Optical Performance lamps utilize the aluminum indium gallium phosphide (AlInGaP) technology

These LED lamps are untinted T-1frac34 packages incorpo-rating second generation optics producing well defined spatial radiation patterns at specific viewing cone angles

These lamps are made with an advanced optical grade epoxy offering superior high temperature and high moisture resistance performance in outdoor signal and sign application The maximum LED junction tempera-ture limit of +130degC enables high temperature operation in bright sunlight conditions The epoxy contains both uv-a and uv-b inhibitors to reduce the effects of long term exposure to direct sunlight

Benefits

Superior performance for outdoor environments

Suitable for auto-insertion onto PC board

2

Package Dimension

A Non-standoff B Standoff

Viewing Angle d

15deg 1239plusmn025(0476plusmn0010)

23deg amp 30deg 1196plusmn025(0459plusmn0010)

Notes1 All dimensions are in millimeters (inches) 2 Leads are mild steel with tin plating3 The epoxy meniscus is 121mm max4 For Identification of polarity after the

leads are trimmed off please refer to the illustration below

CATHODE ANODE

114 plusmn 020(0045 plusmn 0008)

580 plusmn 020(0228 plusmn 0008)

3160(1244) MIN

070 (0028)MAX

100(0039)

MIN

871 plusmn 020(0343 plusmn 0008)

254 plusmn 038(0100 plusmn 0015)

050 plusmn 010(0020 plusmn 0004) SQ TYP

CATHODELEAD

235 (0093)MAX

CATHODEFLAT

114 plusmn 020(0045 plusmn 0008)

580 plusmn 020(0228 plusmn 0008)

3160(1244) MIN

070 (0028)MAX

100(0039)

MIN

871 plusmn 020(0343 plusmn 0008)

254 plusmn 038(0100 plusmn 0015)

050 plusmn 010(0020 plusmn 0004) SQ TYP

CATHODELEAD

CATHODEFLAT

d

150 plusmn 015(0059 plusmn 0006)

500 plusmn 020(0197 plusmn 0008)

500 plusmn 020(0197 plusmn 0008)

3

Part Numbering System

Note Please refer to AB 5337 for complete information on part numbering system

Device Selection Guide

Typical viewingAngle 2θ12 (Deg) [4]

Color and DominantWavelength (nm) Typ [3]

Lamps without Standoff on leads(Package drawing A)

Lamps with Standoff on leads (Package drawing B)

Luminous Intensity Iv (mcd) [125] at 20 mA

Min Max

15deg Amber 590 HLMP-EL1A-Z1KDD HLMP-EL1B-Z1KDD 12000 21000

HLMP-EL1A-Z1LDD HLMP-EL1B-Z1LDD 12000 21000

Red 626 HLMP-EG1A-Z10DD HLMP-EG1B-Z10DD 12000 21000

Red Orange 615 HLMP-EH1A-Z10DD HLMP-EH1B-Z10DD 12000 21000

23deg Amber 590 HLMP-EL2A-XYKDD HLMP-EL2B-XYKDD 7200 12000

HLMP-EL2A-XYLDD HLMP-EL2B-XYLDD 7200 12000

Red 626 HLMP-EG2A-XY0DD HLMP-EG2B-XY0DD 7200 12000

Red Orange 615 HLMP-EH2A-XY0DD HLMP-EH2B-XY0DD 7200 12000

30deg Amber 590 HLMP-EL3A-VWKDD HLMP-EL3B-VWKDD 4200 7200

HLMP-EL3A-VWLDD HLMP-EL3B-VWLDD 4200 7200

HLMP-EL3A-WXKDD HLMP-EL3B-WXKDD 5500 9300

HLMP-EL3A-WXLDD HLMP-EL3B-WXLDD 5500 9300

Red 626 HLMP-EG3A-VW0DD HLMP-EG3B-VW0DD 4200 7200

HLMP-EG3A-WX0DD HLMP-EG3B-WX0DD 5500 9300

Red Orange 615 HLMP-EH3A-WX0DD HLMP-EH3B-WX0DD 5500 9300Notes1 The luminous intensity is measured on the mechanical axis of the lamp package and it is tested with pulsing condition2 The optical axis is closely aligned with the package mechanical axis3 Dominant wavelength λd is derived from the CIE Chromaticity Diagram and represents the color of the lamp4 θfrac12 is the off-axis angle where the luminous intensity is half the on-axis intensity 5 Tolerance for each bin limit is plusmn 15

HLMP ndash E x xx - x x x xx

Mechanical OptionsDD Ammo Pack

Color Bin Selections0 Full color distributionK Color Bin 2 amp 4L Color Bin 4 amp 6

Maximum Intensity BinRefer to Device Selection Guide

Minimum Intensity Bin

Viewing Angle and Lead Standoffs1A 15deg without lead standoff1B 15deg with lead standoff2A 23deg without lead standoff2B 23deg with lead standoff3A 30deg without lead standoff3B 30deg with lead standoff

ColorG Red 626nmL Amber 590nmH Red Orange 615nm

Refer to Device Selection Guide

4

Electrical Optical Characteristics

TJ = 25degC

Parameter Symbol Min Typ Max Units Test Conditions

Forward Voltage Amber Red Red Orange VF 18 21 24 V

IF = 20 mA

Reverse Voltage VR 5 V IR = 100 μA

Dominant Wavelength [1]

Amber Red Red Orange

d584561806120

590062606150

594563006190

nm IF = 20 mA

Peak Wavelength Amber Red Red Orange

PEAK594634621

nm Peak of Wavelength of Spectral Distribution at IF = 20 mA

Spectral Halfwidth Amber Red Red Orange

∆12131414

nm

Thermal resistance RJ-PIN 240 degCW LED junction to anode lead

Luminous Efficacy [2]

Amber Red Red Orange

ηv500200265

lmW Emitted Luminous FluxEmitted Radiant Flux

Luminous Flux Amber Red Red Orange

Φv210023002300

mlm IF = 20 mA

Luminous Efficiency [3]

Amber Red Red Orange

ηe505555

lmW Emitted Luminous FluxElectrical Power

Thermal coefficient of d Amber Red Red Orange

008005007

nmdegC IF = 20 mA +25degC le TJ le +100degC

Notes1 The dominant wavelength λd is derived from the CIE Chromaticity Diagram referenced to Illuminant E Tolerance for each color of dominant

wavelength is +- 05nm2 The radiant intensity Ie in watts per steradian maybe found from the equation Ie = Iv ηV where Iv is the luminous intensity in candela and ηV is

the luminous efficacy in lumens watt3 ηe = Φv IF x VF where Φv is the emitted luminous flux IF is electrical forward current and VF is the forward voltage

Absolute Maximum Ratings TJ = 25degC

Parameter Red Amber Red Orange Unit

DC Forward Current [2] 50 mA

Peak Forward Current 100 [1] mA

Average forward current 30 mA

Power Dissipation 120 mW

Reverse Voltage 5 V

Operating Temperature Range -40 to +100 degC

Storage Temperature Range -40 to +100 degC

Notes1 Duty Factor 30 frequency 1KHz2 Derate linearly as shown in Figure 4

5

Figure 1 Relative Intensity vs Peak Wavelength Figure 2 Forward Current vs Forward Voltage

Figure 3 Relative Luminous Intensity vs Forward Current Figure 4 Maximum Forward Current vs Ambient Temperature

Figure 5Radiation Pattern for 15deg Viewing Angle Lamp Figure 6 Radiation Pattern for 23deg Viewing Angle Lamp

0

20

40

60

80

100

0 1 2 3

FORWARD VOLTAGE-V

FORW

ARD

CURREN

T-mA

0005

1015

2025

3035

4045

50

0 20 40 60 80 100DC FORWARD CURRENT - mA

RELA

TIVE

LUM

INOU

S INTEN

SITY

(NORMAL

IZED

AT 2

0 mA)

0

10

20

30

40

50

60

0 20 40 60 80 100

TA - AMBIENT TEMPERATURE - -C

I FMAX

- MAX

IMUM

FORW

ARD

CURREN

T - mA

00

02

04

06

08

10

-90 -60 -30 0 30 60 90

ANGULAR DISPLACEMENT-DEGREE

NORM

ALIZED

INTE

NSIT

Y

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPLACEMENT-DEGREE

NORM

ALIZED

INTE

NSIT

Y

00

02

04

06

08

10

500 550 600 650WAVELENGTH - nm

RELA

TIVE

INTE

NSIT

Y RedAmber

Red Orange

6

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPLACEMENT-DEGREE

NORM

ALIZED

INTE

NSIT

Y

Figure 7 Radiation Pattern for 30deg Viewing Angle Lamp

Relative Forward Voltage vs Junction Temperature

Relative Light Output vs Junction Temperature

01

10

100

-40 -20 0 20 40 60 80 100 120 140TJ - JUNCTION TEMPERATURE - degC

RELA

TIVE

LIGH

T OUTPU

T (N

ORMAL

IZED

AT T

J=25degC

)

-030

-025

-020

-015

-010

-005

000

005

010

015

020

-40 -20 0 20 40 60 80 100 120 140

TJ - JUNCTION TEMPERATURE - degC

FORW

ARD VOLTAGE S

HIFT

- V

Red Orange

Red

Amber

Red Orange

Red

Amber

7

Intensity Bin Limit Table (131 Iv bin ratio)

Bin

Intensity (mcd) at 20mA

Min Max

V 4200 5500

W 5500 7200

X 7200 9300

Y 9300 12000

Z 12000 16000

1 16000 21000

Tolerance for each bin limit is plusmn 15

VF Bin Table (V at 20mA)

Bin ID Min Max

VD 18 20

VA 20 22

VB 22 24

Tolerance for each bin limit is plusmn 005V

Avago Color Bin on CIE 1931 Chromaticity Diagram

0280

0300

0320

0340

0360

0380

0400

0420

0440

0460

0500 0550 0600 0650 0700 0750 0800X

Y

2

4

6

Amber

Red

Red Orange

Red Color Range

MinDom

Max Dom X min Y Min X max Y max

618 630 06872 03126 06890 02943

06690 03149 07080 02920

Tolerance for each bin limit is plusmn 05nm

Amber Color Range

BinMin Dom

Max Dom Xmin Ymin Xmax Ymax

2 587 5895 05570 04420 05670 04250

05530 04400 05720 04270

4 5895 592 05720 04270 05820 04110

05670 04250 05870 04130

6 592 5945 05870 04130 05950 03980

05820 04110 06000 03990

Tolerance for each bin limit is plusmn 05nm

Red Orange Color Range

MinDom

Max Dom Xmin Ymin Xmax Ymax

612 619 06712 06887 06716 06549

03280 03109 03116 03282

Tolerance for each bin limit plusmn 05nm

NoteAll bin categories are established for classification of products Products may not be available in all bin categories Please contact Avago representative for further information

8

Precautions

Lead Forming The leads of an LED lamp may be preformed or cut to

length prior to insertion and soldering on PC board

For better control it is recommended to use proper tool to precisely form and cut the leads to applicable length rather than doing it manually

If manual lead cutting is necessary cut the leads after the soldering process The solder connection forms a mechanical ground which prevents mechanical stress due to lead cutting from traveling into LED package This is highly recommended for hand solder operation as the excess lead length also acts as small heat sink

Soldering and Handling Care must be taken during PCB assembly and

soldering process to prevent damage to the LED component

LED component may be effectively hand soldered to PCB However it is only recommended under unavoidable circumstances such as rework The closest manual soldering distance of the soldering heat source (soldering ironrsquos tip) to the body is 159mm Soldering the LED using soldering iron tip closer than 159mm might damage the LED

159mm

ESD precaution must be properly applied on the soldering station and personnel to prevent ESD damage to the LED component that is ESD sensitive Do refer to Avago application note AN 1142 for details The soldering iron used should have grounded tip to ensure electrostatic charge is properly grounded

Recommended soldering condition

Wave Soldering [1 2]

Manual Solder Dipping

Pre-heat temperature 105 degC Max -

Preheat time 60 sec Max -

Peak temperature 260 degC Max 260 degC Max

Dwell time 5 sec Max 5 sec Max

Note 1) Above conditions refers to measurement with thermocouple

mounted at the bottom of PCB2) It is recommended to use only bottom preheaters in order to reduce

thermal stress experienced by LED

Wave soldering parameters must be set and maintained according to the recommended temperature and dwell time Customer is advised to perform daily check on the soldering profile to ensure that it is always conforming to recommended soldering conditions

Anode

Note 1 PCB with different size and design (component density) will have

different heat mass (heat capacity) This might cause a change in temperature experienced by the board if same wave soldering setting is used So it is recommended to re-calibrate the soldering profile again before loading a new type of PCB

2 Avago Technologiesrsquo high brightness LED are using high efficiency LED die with single wire bond as shown below Customer is advised to take extra precaution during wave soldering to ensure that the maximum wave temperature does not exceed 260degC and the solder contact time does not exceeding 5sec Over-stressing the LED during soldering process might cause premature failure to the LED due to delamination

Avago Technologies LED Configuration

Note Electrical connection between bottom surface of LED die and the lead frame is achieved through conductive paste

Any alignment fixture that is being applied during wave soldering should be loosely fitted and should not apply weight or force on LED Non metal material is recommended as it will absorb less heat during wave soldering process

Note In order to further assist customer in designing jig accurately that fit Avago Technologiesrsquo product 3D model of the product is available upon request

At elevated temperature LED is more susceptible to mechanical stress Therefore PCB must allowed to cool down to room temperature prior to handling which includes removal of alignment fixture or pallet

If PCB board contains both through hole (TH) LED and other surface mount components it is recommended that surface mount components be soldered on the top side of the PCB If surface mount need to be on the bottom side these components should be soldered using reflow soldering prior to insertion the TH LED

Recommended PC board plated through holes (PTH) size for LED component leads

LED component lead size Diagonal

Plated through hole diameter

045 x 045 mm(0018x 0018 inch)

0636 mm(0025 inch)

098 to 108 mm(0039 to 0043 inch)

050 x 050 mm(0020x 0020 inch)

0707 mm(0028 inch)

105 to 115 mm(0041 to 0045 inch)

Over-sizing the PTH can lead to twisted LED after clinching On the other hand under sizing the PTH can cause difficulty inserting the TH LED

9

Refer to application note AN5334 for more information about soldering and handling of high brightness TH LED lamps

Example of Wave Soldering Temperature Profile for TH LED

Ammo Packs Drawing

Note The ammo-packs drawing is applicable for packaging option ndashDD amp -ZZ and regardless standoff or non-standoff

Recommended solder Sn63 (Leaded solder alloy)SAC305 (Lead free solder alloy)

Flux Rosin flux

Solder bath temperature 255degC plusmn 5degC (maximum peak temperature = 260degC)

Dwell time 30 sec - 50 sec(maximum = 5sec)

Note Allow for board to be sufficientlycooled to room temperature beforeexerting mechanical force

60sec Max

TIME (sec)

260 degC Max

105 degC Max

TEMPERA

TURE

(degC)

10

Packaging Box for Ammo Packs

Note The dimension for ammo pack is applicable for the device with standoff and without standoff

Packaging Label(i) Avago Mother Label (Available on packaging box of ammo pack and shipping box)

13

13

13

$$$

amp

13()

+amp13amp(amp+---(+)012-

DISCLAIMER AVAGOrsquoS PRODUCTS AND SOFTWARE ARE NOT SPECIFICALLY DESIGNED MANUFACTURED OR AUTHORIZED FOR SALE AS PARTS COMPONENTS OR ASSEMBLIES FOR THE PLANNING CONSTRUCTION MAINTENANCE OR DIRECT OPERATION OF A NUCLEAR FACILITY OR FOR USE IN MEDICAL DEVICES OR APPLICATIONS CUSTOMER IS SOLELY RESPONSIBLE AND WAIVES ALL RIGHTS TO MAKE CLAIMS AGAINST AVAGO OR ITS SUPPLIERS FOR ALL LOSS DAMAGE EXPENSE OR LIABILITY IN CONNECTION WITH SUCH USE

amp(313

313

amp

4

413

+)

$5amp136$

amp

13()

amp

(+)012-

(ii) Avago Baby Label (Only available on bulk packaging)

Acronyms and Definition

BIN

(i) Color bin only or VF bin only

(Applicable for part number with color bins but without VF bin OR part number with VF bins and no color bin)

OR

(ii) Color bin incorporated with VF Bin

(Applicable for part number that have both color bin and VF bin)

Example

(i) Color bin only or VF bin only

BIN 2 (represent color bin 2 only)

BIN VB (represent VF bin ldquoVBrdquo only)

(ii) Color bin incorporate with VF Bin

BIN 2VB

VB VF bin ldquoVBrdquo

2 Color bin 2 only

For product information and a complete list of distributors please go to our web site wwwavagotechcom

Avago Avago Technologies and the A logo are trademarks of Avago Technologies in the United States and other countriesData subject to change Copyright copy 2005-2010 Avago Technologies All rights reserved AV02-1687EN - February 23 2010

HLMP-Cx1A1B2A2B3A3BNew 5mm Blue and Green LED Lamps

Data Sheet

CAUTION INGaN devices are Class 1C HBM ESD sensitive per JEDEC Standard Please observe appropriate precautions during handling and processing Refer to Application Note AN ndash 1142 for additional details

Description

These high intensity blue and green T-1frac34 package LEDs are untinted and non-diffused Based on the most efficient and cost effective InGaN material technology and incor-porating second generation optics they produce well defined spatial radiation patterns at specific viewing cone angles

Advanced optical grade epoxy construction offers superior high temperature and moisture resistance per-formance in outdoor signal and sign applications

Features

Well defined spatial radiation pattern

High luminous output

Untinted Non-diffused

Available in Colorndash Blue 470nmndash Green 525nm

Viewing Angle 15deg 23deg and 30deg

Standoff or non-standoff

Superior resistance to moisture

Applications

Commercial outdoor advertising

Traffic Sign

Variable Message Sign

2

Package Dimensions

Drawing A (Non-standoff)

Drawing B (Standoff)

cathodeflat

Cathode

d

100 plusmn 0200039 plusmn 0008

130 plusmn 0150051 plusmn 0006870 plusmn 020

0343 plusmn 0008

500 plusmn 0200197 plusmn 0008

580 plusmn 0200228 plusmn 0008

254 plusmn 0380100 plusmn 0015

070 max0028

3160min1244

sq typ050 plusmn 0100020 plusmn 0004

100 min0039

Viewing Angle d

HLMP-Cx1B 1296plusmn025(0510plusmn0010)

HLMP-Cx2B 1232 plusmn025(0485plusmn0010)

HLMP-Cx3B 1200plusmn025(0472plusmn0010)

Notes1 All dimensions are in millimeters (inches) 2 Leads are mild steel with tin plating3 The epoxy meniscus is 150mm max

100 plusmn 0200039 plusmn 0008

070 max0028

870 plusmn 0200343 plusmn 0008

500 plusmn 0200197 plusmn 0008

3160min1244

Cathode 100 min0039

sq typ050 plusmn 0100020 plusmn 0004

254 plusmn 0380100 plusmn 0015

cathodeflat

580 plusmn 0200228 plusmn 0008

3

Device Selection Guide

Part Number ColorTypical Viewing angle 2frac12 (deg) [4]

Luminous Intensity Iv (mcd) at 20 mA [125]

Standoff Non Standoff

Package drawingMin Max

HLMP-CB1A-XY0DD Blue 15deg 7200 12000 Non Standoff A

HLMP-CB1A-XYBDD

HLMP-CB1A-XYCDD

HLMP-CB1B-XY0DD Standoff B

HLMP-CB1B-XYBDD

HLMP-CB1B-XYCDD

HLMP-CB2A-VW0DD 23deg 4200 7200 Non Standoff A

HLMP-CB2A-VWBDD

HLMP-CB2A-VWCDD

HLMP-CB2B-VW0DD Standoff B

HLMP-CB2B-VWBDD

HLMP-CB2B-VWCDD

HLMP-CB3A-UV0DD 30deg 3200 5500 Non Standoff A

HLMP-CB3A-UVBDD

HLMP-CB3A-UVCDD

HLMP-CB3B-UV0DD Standoff B

HLMP-CB3B-UVBDD

HLMP-CB3B-UVCDD

HLMP-CM1A-450DD Green 15deg 35000 59000 Non Standoff A

HLMP-CM1A-45BDD

HLMP-CM1A-45CDD

HLMP-CM1B-450DD Standoff B

HLMP-CM1B-45BDD

HLMP-CM1B-45CDD

HLMP-CM2A-120DD 23deg 16000 27000 Non Standoff A

HLMP-CM2A-12BDD

HLMP-CM2A-12CDD

HLMP-CM2B-120DD Standoff B

HLMP-CM2B-12BDD

HLMP-CM2B-12CDD

HLMP-CM3A-Z10DD 30deg 12000 21000 Non Standoff A

HLMP-CM3A-Z1BDD

HLMP-CM3A-Z1CDD

HLMP-CM3B-Z10DD Standoff B

HLMP-CM3B-Z1BDD

HLMP-CM3B-Z1CDD

Notes1 The luminous intensity is measured on the mechanical axis of the lamp package and it is tested with pulsing condition2 The optical axis is closely aligned with the package mechanical axis3 Dominant wavelength d is derived from the CIE Chromaticity Diagram and represents the color of the lamp4 frac12 is the off-axis angle where the luminous intensity is half the on-axis intensity 5 Tolerance for each bin limit is plusmn 15

4

Part Numbering System

Note please refer to AB 5337 for complete information on part numbering system

Packaging OptionDD Ammo Pack

Color Bin Selection0 Full DistributionB Color Bin 2 amp 3C Color Bin 3 amp 4

Maximum Intensity Bin 0 No maximum intensity limit (refer to selection guide)

Minimum Intensity Bin Refer to Device Selection Guide

Viewing Angle and Lead Standoffs1A 15deg without lead standoff1B 15deg with lead standoff2A 23deg without lead standoff2B 23deg with lead standoff3A 30deg without lead standoff3B 30deg with lead standoff

ColorB Blue 470M Green 525

HLMP C x xx x x x xx

Absolute Maximum Ratings TJ = 25degC

Parameter Blue Green Unit

DC Forward Current [1] 30 mA

Peak Forward Current 100 [2] mA

Power Dissipation 116 mW

Reverse Voltage 5 V

LED Junction Temperature 110 degC

Operating Temperature Range -40 to + 85 degC

Storage Temperature Range -40 to + 100 degC

Notes1 Derate linearly as shown in figure 42 Duty Factor 10 frequency 1KHz

5

Electrical Optical Characteristics TJ = 25degC

Parameter Symbol Min Typ Max Units Test Conditions

Forward VoltageGreen Blue

VF28 32 38

V IF = 20 mA

Reverse Voltage VR 5 V IR = 10 A

Dominant Wavelength[1]

GreenBlue

d51904600

52504700

53904800

nm IF = 20 mA

Peak WavelengthGreenBlue

PEAK516464

nm Peak of Wavelength of Spectral Distribution at IF = 20 mA

Spectral Half WidthGreenBlue

123023

nm IF = 20mA

Thermal Resistance RJ-PIN 240 degCW LED Junction-to-Pin

Luminous Efficacy [2]

GreenBlue

V51878

lmW Emitted Luminous Flux Emitted Radiant Flux

Thermal coefficient of dGreenBlue

00280024

nmdegC IF = 20 mA +25degC le TJ le +100degC

Notes1 The dominant wavelength is derived from the chromaticity Diagram and represents the color of the lamp2 The radiant intensity Ie in watts per steradian may be found from the equation Ie = IVV where IV is the luminous intensity in candelas and V is

the luminous efficacy in lumenswatt

6

Figure 1 Relative Intensity vs Wavelength Figure 2 Forward Current vs Forward Voltage

Figure 3 Relative Intensity vs Forward Current Figure 4 Maximum Forward Current vs Ambient Temperature

Figure 5 Relative Dominant Wavelength Shift vs Forward Current Figure 6 Radiation Pattern for 15deg

0001

0203

04

050607

08

0910

380 430 480 530 580 630WAVELENGTH - nm

RELA

TIVE

INTENS

ITY

GREENBLUE

0

20

40

60

80

100

0 1 2 3 4 5FORWARD VOLTAGE-V

FORW

ARD CU

RREN

T-m

A

00

05

10

15

20

25

30

35

0 20 40 60 80 100 120DC FORWARD CURRENT-mA

RELA

TIVE

LUM

INOUS INT

ENSI

TY(NOR

MAL

IZED

AT 20m

A)

GREEN

BLUE

-10

-5

0

5

10

0 20 40 60 80 100FORWARD CURRENT-mA

RELA

TIVE

DOM

INAN

T W

AVEL

ENGT

H SH

IFT -

nm GREEN

BLUE

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT -DEGREE

NORM

ALIZ

ED IN

TENS

ITY

0

5

10

15

20

25

30

35

0 20 40 60 80 100TA - AMBIENT TEMPERATURE - degC

I Fmax

- M

AXIM

UM FO

RWARD

CURR

ENT -

mA

7

Figure 7 Radiation Pattern for 23deg Figure 8 Radiation Pattern for 30deg

Figure 9 Relative Light Output vs Junction Temperature Figure 10 Relative Forward Voltage vs Junction Temperature

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT - DEGREE

NORM

ALIZ

ED IN

TENS

ITY

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT - DEGREE

NORM

ALIZ

ED IN

TENS

ITY

01

1

10

-40 -20 0 20 40 60 80 100 120TJ - JUNCTION TEMPERATURE TJ - JUNCTION TEMPERATURE

NORM

ALZI

ED IN

TENS

ITY (

PHOTO)

-03

-02

-01

0

01

02

03

-40 -20 0 20 40 60 80 100 120

FORW

ARD

VOLT

AGE S

HIFT

-VGreenBlue

GreenBlue

Intensity Bin Limit Table (131 Iv bin ratio)

BinIntensity (mcd) at 20mAMin Max

U 3200 4200

V 4200 5500

W 5500 7200

X 7200 9300

Y 9300 12000

Z 12000 16000

1 16000 21000

2 21000 27000

3 27000 35000

4 35000 45000

5 45000 59000

Tolerance for each bin limit is plusmn 15

Green Color Bin Table

Bin Min Dom Max Dom1 5190 5230

2 5230 5270

3 5270 5310

4 5310 5350

5 5350 5390

Tolerance for each bin limit is plusmn 05nm

Blue Color Bin Table

Bin Min Dom Max Dom1 4600 4640

2 4640 4680

3 4680 4720

4 4720 4760

5 4760 4800

Tolerance for each bin limit is plusmn 05nmNote 1 All bin categories are established for classification of products Products may not be available in all bin categories Please contact your Avago

representative for further information

8

Precautions

Lead Forming

The leads of an LED lamp may be preformed or cut to length prior to insertion and soldering on PC board

For better control it is recommended to use proper tool to precisely form and cut the leads to applicable length rather than doing it manually

If manual lead cutting is necessary cut the leads after the soldering process The solder connection forms a mechanical ground which prevents mechanical stress due to lead cutting from traveling into LED package This is highly recommended for hand solder operation as the excess lead length also acts as small heat sink

Soldering and Handling

Care must be taken during PCB assembly and soldering process to prevent damage to the LED component

LED component may be effectively hand soldered to PCB However it is only recommended under unavoidable circumstances such as rework The closest manual soldering distance of the soldering heat source (soldering ironrsquos tip) to the body is 159mm Soldering the LED using soldering iron tip closer than 159mm might damage the LED

ESD precaution must be properly applied on the 159mm

soldering station and personnel to prevent ESD damage to the LED component that is ESD sensitive Do refer to Avago application note AN 1142 for details The soldering iron used should have grounded tip to ensure electrostatic charge is properly grounded

Recommended soldering condition

Wave Soldering [1 2]

Manual Solder Dipping

Pre-heat temperature 105degC Max -

Preheat time 60 sec Max -

Peak temperature 260degC Max 260degC Max

Dwell time 5 sec Max 5 sec Max

Note 1 Above conditions refers to measurement with thermocouple

mounted at the bottom of PCB2 It is recommended to use only bottom preheaters in order to reduce

thermal stress experienced by LED

Wave soldering parameters must be set and maintained according to the recommended temperature and dwell time Customer is advised to perform daily check on the soldering profile to ensure that it is always conforming to recommended soldering conditions

Note 1 PCB with different size and design (component density) will have

different heat mass (heat capacity) This might cause a change in temperature experienced by the board if same wave soldering setting is used So it is recommended to re-calibrate the soldering profile again before loading a new type of PCB

Avago Technologies LED Configuration

Any alignment fixture that is being applied during wave soldering should be loosely fitted and should not apply weight or force on LED Non metal material is recommended as it will absorb less heat during wave soldering process

At elevated temperature LED is more susceptible to mechanical stress Therefore PCB must allowed to cool down to room temperature prior to handling which includes removal of alignment fixture or pallet

If PCB board contains both through hole (TH) LED and other surface mount components it is recommended that surface mount components be soldered on the top side of the PCB If surface mount need to be on the bottom side these components should be soldered using reflow soldering prior to insertion the TH LED

Recommended PC board plated through holes (PTH) size for LED component leads

LED component lead size Diagonal

Plated through hole diameter

045 x 045 mm(0018x 0018 inch)

0636 mm(0025 inch)

098 to 108 mm(0039 to 0043 inch)

050 x 050 mm(0020x 0020 inch)

0707 mm(0028 inch)

105 to 115 mm(0041 to 0045 inch)

Over-sizing the PTH can lead to twisted LED after clinching On the other hand under sizing the PTH can cause difficulty inserting the TH LED

Refer to application note AN5334 for more information about soldering and handling of high brightness TH LED lamps

CATHODE

InGaN Device

9

Example of Wave Soldering Temperature Profile for TH LED

Recommended solder Sn63 (Leaded solder alloy)SAC305 (Lead free solder alloy)

Flux Rosin flux

Solder bath temperature 255degC plusmn 5degC (maximum peak temperature = 260degC)

Dwell time 30 sec - 50 sec(maximum = 5sec)

Note Allow for board to be sufficientlycooled to room temperature beforeexerting mechanical force

60 sec Max

TIME (sec)

260degC Max

105degC Max

TEM

PERA

TURE

(degC)

Ammo Packs Drawing

Note The ammo-packs drawing is applicable for packaging option ndashDD amp -ZZ and regardless standoff or non-standoff

635 plusmn 1300250 plusmn 0051

1270 plusmn 1000500 plusmn 0039

9125 plusmn 062503595 plusmn 002459125 plusmn 062503595 plusmn 00245

1800 plusmn 05007085 plusmn 00195

070 plusmn 02000275 plusmn 00075 A A

1270 plusmn 0300500 plusmn 0012

VIEW AA

400 plusmn 02001575 plusmn 00075Oslash TYP

205 plusmn 10008070 plusmn 00394

CATHODE

10

Packaging Box for Ammo Packs

Note For InGaN device the ammo pack packaging box contain ESD logo

Packaging Label

(i) Avago Mother Label (Available on packaging box of ammo pack and shipping box)

LABEL ON THISSIDE OF BOX

FROM LEFT SIDE OF BOXADHESIVE TAPE MUST BEFACING UPWARDS

ANODE LEAD LEAVESTHE BOX FIRST

(1P) Item Part Number

(1T) Lot Lot Number

LPN

(9D)MFG Date Manufacturing Date

(P) Customer Item

(V) Vendor ID

DeptID Made In Country of Origin

(Q) QTY Quantity

CAT Intensity Bin

BIN Color Bin

(9D) Date Code Date Code

STANDARD LABEL LS0002 RoHS Compliant e3 max temp 260C

For product information and a complete list of distributors please go to our web site wwwavagotechcom

Avago Avago Technologies and the A logo are trademarks of Avago Technologies in the United States and other countriesData subject to change Copyright copy 2005-2009 Avago Technologies All rights reserved AV02-2228EN - December 15 2009

(ii) Avago Baby Label (Only available on bulk packaging)

(1P) PART Part Number

(1T) LOT Lot Number

(9D)MFG DATE Manufacturing Date

CO Country of Origin

Customer PN

Supplier Code

QUANTITY Packing Quantity

CAT Intensity Bin

BIN Color Bin

DATECODE Date Code

RoHS Compliant e3 max temp 260C Lamps Baby Label

DISCLAIMER Avagorsquos products and software are not specifically designed manufactured or authorized for sale as parts components or assemblies for the planning construction maintenenace or direct operation of a nuclear facility or for use in medical devices or applications Customer is solely responsible and waives all rights to make claims against avago or its suppliers for all loss damage expense or liability in connection with such use

Contents of Submittal

DIA Parking Signs Page 1 of 5

Skyline Products Inc

General Specifications for Full Color LED Inserts

DIA Parking Signs Page 2 of 5

Specification for Full Color LED Inserts Notes

10 Full Color LED VMS Inserts

11 Quality Assurance

ISO 90012008 certification for design manufacturing and service Current CDOT and DIA requirement

12 General ETL Listed for UL 48 UL50 and UL 1433 Current CDOT and DIA

requirement 13 Housing Properties Sign housing are designed in accordance to AASHTO Standard Specifications for Structural Supports for Highway Signs Luminaires and Traffic Signals ndash 6th Edition for wind speeds of up to 140 mph AASHTO group load combinations include total sign weight dead load ice and wind loads and the design meets the fatigue requirements for truck-induced gusts Snow loading is include in design loads for applicable geographical regions

Current CDOT and DIA requirement

Sealed housing Welding compliance with AWS standards

All welding shall be by an inert gas process in accordance with the American Welding Society (AWS) Standards 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum The LED DMS manufacturerrsquos welders and welding procedures shall be certified by an ANSIAWS Certified Welding Inspector to the 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum Proof of certification of all the LED DMS manufacturerrsquos welders and applicable welding procedures shall be supplied with the submittals The name phone number and address off the ANSIAWS Certified Welding Inspector that certified the LED VMS manufacturerrsquos welders and procedures shall also be provided with the submittals

Current CDOT and DIA requirement

Black KYNAR 500 coated face on mask and borders mdash 30-year coating guaranteed to not chip fade or peel for 20 years

Current CDOT and DIA requirement

The lens panel assembly shall consist of a KYNAR 500 coated aluminum mask over a clear glazing The lens panel assembly shall be modular in design interchangeable without misalignment of the lens panel and the LED pixels and removable from within the main sign housing

Current CDOT and DIA requirement

Aluminum face (090rdquo) mask over glazing with apertures for the pixels The lens panel aluminum mask shall be 0090 inch minimum thickness and finished with a matte black licensed factory applied KYNAR 500 Resin Fluoropolymer based coating system It shall be perforated to provide an aperture for each pixel on the display modules Each aperture shall be as small as possible without blocking the LED light output at the required viewing angle The Skyline aluminum face mask with aperture system will significantly minimize glare on the sign as it blocks more than 73 of sun rays making it very legible even with direct sunlight This method should be required over a ldquolouverrdquo system Louvers create a shelf above each row of pixels collecting snow ice dirt etc and ultimately inhibiting the display

Current CDOT and DIA requirement

Polycarbonate glazing 18rdquoGE LEXAN XL102UV Single lift face that allows a single technician to easily lift the entire face for safe fast and easy access to all the internal sign components

Current CDOT and DIA requirement

Mounting brackets Skyline will work with the appropriate parties to develop a mounting system to accommodate for the type of sign being provided and the structure requirements

Natural aluminum finish (excluding face) Current CDOT and DIA requirement

14 Environmental Control 8 watt per foot heat tape will be installed along the bottom of entire display area Provided heat tape will be controlled by the Advanced Humidity Sensing System of the controller

Current CDOT and DIA requirement

DIA Parking Signs Page 3 of 5

Environmental Sensors (1) Photocell Sensor (1) Internal Temperature Sensor (1) Humidity Sensor (1) Door Alarm

15 LED Display and Electronics Electronics designed and tested to -40degC to 85degC Current CDOT and DIA

requirement True 18-inch display (275 inch vertical and horizontal pitch) Current CDOT and DIA

requirement Display Matrix 7 high x 30 wide Legibility distance 200-1200 feet Current CDOT and DIA

requirement Printed circuit board are built to IPC-A-610D Class 2 certification Current CDOT and DIA

requirement Display modules are easily removable and replicable without the use of any additional tools

Current CDOT and DIA requirement

LED type Each Pixel contains three strings of LEDs

String 1 AlInGaP 30 degree LEDs (Red) String 2 InGaN 30 degree LEDs (Green) String 3 InGaN 30 degree LEDs (Blue)

Pixel design brightness 12400 candela at 20 mA (18rdquo characters) Current CDOT and DIA

requirement LED drive current

Red LED lt 30mA Blue and Green LEDs lt 15mA

All LEDs will have standoffs providing superior LED cooling and eliminate corrosion LED pixel protection and alignment device Silicon conformal coat will conform to MIL-I-46058C Type SR and IPC-CC-830 standards

Current CDOT and DIA requirement

Uniform LED color and brightness 256 minimum brightness levels Pixel Test

The pixel test shall be performed from the central controller on command and automatically once a day During a pixel test the operational status of each pixel shall be tested and then transmitted to the central controller or laptop computer This pixel status test shall report back all LED color string errors within each pixel A list of defective LED color strings shall be provided listing string color line number module number column number and row number for the associated pixel for each defective string The pixel test must be completed in less than 05 seconds regardless of message status

Current CDOT and DIA requirement

True Message Display Verification (Pixel Read) The TMDV shall be performed during both message downloads and during every sign poll from the central controller or laptop computer The TMDV shall perform a real-time read of the displayed message and shall return the operational state of each LED color string within each pixel to the central controller as it is currently displayed to the motorist including any errors This shall allow the central controller operator to see what is visibly displayed to the motorist on an individual pixel basis During a TMDV the operational state of each LED color string within each pixel shall be read by the sign controller to allow the central controller or laptop computer to show the actual message including static flashing and alternating messages that are visibly displayed on the sign in a WYSIWYG format This pixel read shall take place while a message is displayed on the sign without disturbing the message in any way Any flashing flickering blinking dimming or other disturbance of the message during this pixel read shall be cause for rejection of the sign The TMDV shall be an actual real time read of LED color strings at the time of

Current CDOT and DIA requirement

DIA Parking Signs Page 4 of 5

the associated sign poll or message download and shall not be accomplished by simulating errors based on the last pixel test

16 Power Supplies and Sensors High-efficiency power supplies Current CDOT and DIA

requirement Redundant power supply Current CDOT and DIA

requirement Power supply sensors Current CDOT and DIA

requirement Operational status feedback of all sensors Current CDOT and DIA

requirement All LED module power supply voltages shall be continuously measured and monitored by the sign controller The sign controller shall provide these voltage readings to the master controller or laptop computer upon command When a voltage drops below a critical value an error message shall be generated and transmitted to the master controller or laptop computer

17 AC Electrical AC Electrical components will conform to NEC standards Current CDOT and DIA

requirement GFCI outlet 20 Controller and Controller Cabinet 21 Sign Controller Skyline Advanced Controller will be located within each sign housing The controller shall monitor and control the ventilation system and all sensors within the sign housing

Ability to control multiple signs on a single sign structure NTCIP compliance Current CDOT and DIA

requirement 22 Cabinet Type A Skyline extended pole cabinet will be provided Natural aluminum exterior finish Pull-out laptop shelf Door alarm 23 Environmental Control Humidity sensor Internal temperature sensor 24 AC Electrical Conformity with NEC standards Current CDOT and DIA

requirement Circuit breakers Current CDOT and DIA

requirement GFCI outlet 25 Surge Protection Two-stage AC power surge protection with feedback and automatic shutdownisolation

Current CDOT and DIA requirement

The system power shall be protected by two stages of transient voltage suppression devices Tripping of each stage (or both if tripped simultaneously) of the surge protection shall cause the sign controller to call central and report the error condition (for dialup operation) or report the error condition to central on the next poll (for multi-drop operation) There shall be an option that is either enabled or disabled and is selected and downloaded from the central controller to the sign controller When this option is enabled tripping of the second stage of surge protection shall prevent power from reaching any components of the sign until the surge protection has been replaced When this option is disabled the sign will continue to function normally after the second stage of surge protection is tripped

30 Software Signs and Controllers shall be fully compatible with the DIA NTCIP sign software at no additional cost to the department in accordance with these specifications

DIA Parking Signs Page 5 of 5

40 Warranty and Telephone Technical Support One-year limited parts return-to-factory warranty Current CDOT and DIA

requirement Lifetime standard telephone support Current CDOT and DIA

requirement

  • Cover Page
  • Cover Letter
    • Cover Letter
    • Transmittal Letter
      • Product Details
        • Sign Brochure
        • Sign Details
        • System Block Diagram
        • Wiring Block Diagram
          • Industry Compliances
            • ISO Certificates
            • UL Authorization
            • NTCIP
            • Welding Procedures-Employees
              • Component Cut Sheets
                • Kynar
                • Lexan
                • Latch
                • Heat Tape
                • GFI
                • Hub
                • Controller
                • Comm Surge
                • AC Surge
                • Ethernet
                • Power Supply
                • LED
                  • Drawings
Page 16: )5217 $&&(66 6/,0/,1( - Denver International Airportbusiness.flydenver.com/bizpdf/DIAID_2318.pdfSign housings are designed in accordance with AASHTO Standard Specifications for Structural

NELSONtrade TYPE LT SELF-REGULATING HEATER CABLE

SPECIFICATIONAPPLICATION INFORMATION

Catalog Numbers Standard Feature Suffix

BASIC CATALOG NUMBERS -CB Tinned Copper Braid Voltage Watts Per Foot

Optional Features Suffix 3 5 8 10 120 VAC LT3 LT5 LT8 LT10

-J Tinned Copper Braid and Fluoropolymer Overjacket 240 VAC LT23 LT25 LT28 LT210 -JT Tinned Copper Braid and Modified Polyolefin Overjacket D1- Division 1 approved

Voltage Adjustment Use of Self-Regulating heater products at other than rated voltages require minor adjustments in power and maximum circuit lengths

ADJUSTMENT MULTIPLIER 208 VAC 220 VAC 277 VAC Absolute

Product Power Length Power Length Power Length Max Length LT23 76 93 85 96 127 107 650 ft LT25 79 93 87 96 124 107 540 ft LT28 84 93 90 96 119 108 420 ft

LT210 86 93 92 96 116 109 360 ft

Approvals FM CSA UL Ordinary Locations - Ordinary Locations - Ordinary Locations - (-CB -J or -JT options) (-CB -J or -JT options) (-CB -J or -JT options) Hazardous (Classified) Hazardous (Classified) Hazardous (Classified) Locations Locations Locations (-CB -J or -JT options) (-CB -J or -JT options) (-CB -J or -JT options) Class I Division 2 Class I Division 2 Class I Division 2 Groups B C D Groups B C D Groups A B C D Class II Division 2 Class II Division 2 Class II Division 2 Groups G Groups E F G Groups F G Class III Division 2 Class III Division 2 Class III Division 2 (-J option) (-J option) (-J option) Class I Zone 1 Class 1 Division 1 Class I Zone 1 and 2 Group IIC Groups B C D Group IIC (D1 option) Class II Division 1 (D1 option) Class I Division 1 Groups E F G Class I Division 1

Groups B C D Class I Zone 1 Groups B C D Group IIB + H2 Class II Division 1 Zone 1 Ex e II T6 (T5) Groups E F G Class III

Accessories bull Connection Kits for Power Connection Tee Splice Splices and End Seals (Nelson PLT and ALT Series) bull Thermostatic Controls (Nelson TA TH TE and HC Series) bull Junction Boxes Tapes and Warning Signs bull Custom Control Monitoring and Power Panels bull Division 1 Connection Kits for Power Connection Tee Splice Splice and End Connection (Nelson HASK Series) bull Zone 1 Connection Kits for Power Connection Tee Splice Splice and End Connection (Nelson Z1-PLT and Z1-ALT Series)

Nelson Heat Tracing Systems products are supplied with a limited warranty Complete Terms and Conditions may be found on Nelsons website at wwwnelsonheaterscom

NELSON HEAT TRACING SYSTEMS bull PO BOX 726 bull TULSA OK 74101 bull 918-627-5530 bull FAX 918-641-7336 bull wwwnelsonheaterscom 316-SA-001 copy 2006 Nelson Heat Tracing Systems October 2006

RichardYount
Rectangle

GFCI Personnel Protection DevicesGFCI Personnel Protection DevicesHospital Grade GFCI Receptacles mdash Back and Side Wired15 AMP 125V at Receptacle 20 AMP 125V Feed-ThroughDESCRIPTION CAT NO COLOR NEMA CONFIG

Basic Cat No Denotes Brown

Duplex Receptacle with LED Indicator Light 6598-HG I W GY R

20 AMP 125V at Receptacle and Feed-ThroughDESCRIPTION CAT NO COLOR NEMA CONFIG

Basic Cat No Denotes Brown

Duplex Receptacle with LED Indicator Light 6898-HG I W GY R

Commercial Grade GFCI Receptacles mdash Back and Side Wired15 AMP 125V at Receptacle 20 AMP 125V Feed-Through

DESCRIPTION CAT NO COLOR NEMA CONFIGBasic Cat No Denotes Brown

No Indicator Light 6599 I W GY E A

Duplex Receptacle with LED Indicator Light 6598 I W

With 41frasl2 Leads 6599-L I W

Buttons match face color 6599-A I W A

20 AMP 125V at Receptacle and Feed-ThroughDESCRIPTION CAT NO COLOR NEMA CONFIG

Basic Cat No Denotes Brown

No Indicator Light 6899 I W GY

Duplex Receptacle with LED 6898 I WIndicator Light

Buttons match face color 6899-A I W A

Switch-Rated GFCI - Back and Side Wired 20 AMP 125V Switch-RatedSwitch Rating 15 HP 120VDESCRIPTION CAT NO COLOR

Basic Cat No Denotes Brown

Blank Face GFCI No Indicator Light 6490 I W E

Combination Switch GFCI Outlet mdash Side WiredSwitch 1000W 125V AC Outlet 15 AMP 125V Feed-Through 20AMP 125VDESCRIPTION CAT NO COLOR

Basic Cat No Denotes Brown

Single-Pole Switch amp GFCI Protected Outlet 5299 I W

All devices are UL Listed Also CSA Certified except where indicated by

6599-W

5299-W

SPECIFICATIONS amp FEATURESReceptaclesbull Trip threshold meets or exceeds UL

requirements for tripping timebull Impact-resistant thermoplastic cover and bodybull Silver alloy contactsbull Compatible with all Decora devices supplied

with Decora wallplate available in selectedDecora colors

bull Terminals accept up to No12 solid or stranded wire

Combination SwitchGFCIbull Ideal for kitchens bathrooms modular kitchen

units bathroom cabinet fixtures lamp cabinetfixtures and applications where combinationdevices are used

TESTING amp CODE COMPLIANCEbull UL Standard 943 Class A (GFCI) and 498

(receptacles)bull UL Listed (File 48380)bull Meets ANSI C73 NEMA WD-1 require-

ments for duplex receptaclesbull CSA Certified (LR-57811)bull Backed by a Limited Two-Year Warranty

COLORBasic Cat Nos shown above denote Brown color Forother color selections add the suffix to catalog numberas follows Ivory (-I) White (-W) Gray (-GY) Red (-R)Black (-E) Almond (-A)

MATERIAL CHARACTERISTICSFlammability Rated V2Operating Temperature -30degF (-35degC) to 151degF (66degC)

421

(10

69

mm

)

170 (432 mm)

130 (330 mm)

113

(286 mm)143

(362 mm)

270

(68

6 m

m)

COMMERCIAL GRADE GFCI RECEPTACLECat No 6599

RESET

TEST

270

(68

5 m

m)

112 (317 mm)

153 (388 mm)

COMBINATION SWITCH GFCI OUTLETCat No 5299

5-15RG

W

5-15RG

W

5-20RG

W

5-20RG

W

F1 To learn more about Levitonrsquos outstanding offering of devices visit our Website at wwwlevitoncom Building a Connected World

RussellHenry
Rectangle

RigidIMC Conduit FittingsTampB Catalog Number

H100-TBUPC Number 78621089863Status ActiveDescription

1 in Zinc Hub Connector with thermoplastic insulating throat sealing ring-Nitrile (BUNA-N) For use with RigidIMC ConduitApplication

Suitable for hazardous locations use in Class I Di-

vision 2 Class II Division 1amp2 Class III Division 1

amp 2 per NEC 501-4(b) 502-4 (a) and 503-3 (a)

Suitable for hazardous locations use in Class II

Groups E F G amp Class III locations per CEC 18-

202 18-252 18-302 18-352

General

Trade Size (inches) 1

Material Zinc

Dimension Information

Dimension A (inches) 2

Dimension B (inches) 1 1316

Dimension C (inches) 1 116

Dimension D (inches) 14

Dimension E (inches) 1

Specifications

3dmodel Available on Website

Packaging

TampB Inner Pack 5

Package in Units 25

TampB Sold in UOM Each

TampB Weight Per UOM 39 lbs per 100

Application Support

Spacing Chart Available on Website

Certifications

RoHS Compliance Yes

Certifications

File Nbr

E 23018

For further technical assistance please contact us

Thomas amp Betts - USA8155 TampB BlvdMemphis TN 38125wwwtnbcom

TampB Technical SupportMS 3B-508155 TampB BlvdMemphis TN 38125

Hours 7AM - 6PM CDTMonday-FridayPhone (888) 862-3289Fax (901) 252-1321Emailtechsupporttnbcom

Skyline Controller - Headless Cut Sheet - Revised 073015 Page 1 of 2

Skyline Controller - Headless

The Skyline Controller consists of an IP addressable NTICP compliant Controller The Skyline Controller is equipped with

all the necessary equipment to run an NTCIP compliant Variable Message Signs of virtually any type or configuration The

Controller is also equipped with other essential features required by various industry standards and DOTs alike

The Skyline Controller is structured around an environmentally hardened Linux-based controller which is fully NTCIP

compliant The Controller also has the following features

NTCIP is natively supported (Protocol converter or translator devices are not required)

Contains memory for storing Changeable amp Permanent messages Graphics Fonts and other necessary files for

controller operation

Contains DMS-specific control firmware (embedded software) that monitors internalexternal sensors (internal temp

ambient temp humidity power supplies battery voltage etc) displaypixel status amp errors communication inputs and

controls the sign display and environmentals as directed by external NTCIP compliant control software

Utilization of a powerful Linux based Central Processing Unit

An Integrated terminal connection

Two (2) NTCIP-compliant RS232 communication ports

One (1) NTCIP-compliant Ethernet port with RJ45 connector

Compatible with an external Hayes-compatible modem or other communications equipment

Integrate Hardware watchdog circuit that provides automatic reset of controller and communications devices

Operating temp range of -40deg to 74deg C (-40deg to 165deg F) and meets applicable NEMA TS2 and TS4 Standards

The user interface is provided via laptop computer to perform the following functions that include

Navigating the controllerrsquos menu subsystem

Displaypixel diagnostics

Activation of messages stored in memory (Permanent amp Changeable)

Configuring communications port settings and NTCIP options

lsquoPowerrsquo Switch and Indicator used to switch main power on to the controller

lsquoLocalRemotersquo Selection used to place the controller in ldquolocal mode

Reset functionality used to restart the controller andor sign(s)

debode
Text Box

Skyline Controller - Headless Cut Sheet - Revised 073015 Page 2 of 2

The Skyline Controllerrsquos NTCIP Remote Interface Ethernet port utilizes a 10100 Ethernet RJ45 Jack that supports the

UDP network protocol In addition the Controller also contains an NTCIP Local Interface connection that is operated

via a laptop computer Some additional functionality that this interface provides are

An Integrated terminal connection

Remote firmware updates

Compliance with the various industry standards listed here

NTCIP o 1101 - Simple Transportation Management Framework (STMF)

o 1102 - Octet Encoding Rules (OER) Base Protocol

o 1103 - Transportation Management Protocols

o 1201 - Global Object (GO) Definitions

o 1203 - Object Definitions for Dynamic Message Signs

o 2001 - Class B Profile

o 2104 - Ethernet Subnetwork Profile

o 2201 - Transportation Transport Profile

o 2202 - Internet (TCPIP and UDPIP) Transport Profile

o 2301 - Simple Transportation Management Framework (STMF) Application Profile

Conformance Level 1

NEMA TS2 ndash where applicable

o Section 2 ndash Environmental Requirements

NEMA TS4 ndash where applicable

o Section 2 ndash Environmental Requirements

o Section 4 ndash Controller To Sign Interface

o Section 8 ndash Electronics and Electrical

o Section 9 ndash Performance Monitoring

o Section 10 ndash Power Requirements

UL48 ndash Standard for Electric Signs

UL50 ndash Standard for Enclosures for Electrical Equipment

IPC-CC-830 ndash For Silicon Conformal Coating

IPC-A-610C Class 2 Acceptability of Electronic Assemblies

ANSIIPC-7711 Rework of Electronic Assemblies

ANSIIPC-7721 Rework and Modification of Printed Boards and Electronic Assemblies

TThhee ZZoonneeBBaarrrriieerr SSeerriieess is a uniquelymodular data and signal line protectionsystem for 24V 4-20mA current loopand Industrial Ethernet applications Byproviding an effective barrier betweenuncontrolled transient environments andyour valuable electronic systems theZoneBarrier Series protects you fromcostly system down time and equipmentfailure

TThhee ssoopphhiissttiiccaatteedd hhyybbrriidd cciirrccuuiittrryyemployed by the ZoneBarrier Seriesprotects your equipment withoutimpeding normal operation ZoneBarrierprotection components comprise acombination of high energy GasDischarge Tubes with ultra fast diodesand Silicon Avalanche Diodes Thiscombination of high quality surgeprotection components gives theZoneBarrier Series its characteristic lowlet-through voltage and high 10kA surgecurrent capacity which provides excellentprotection ZoneBarrier devices haveRJ45 terminal strip or pluggableterminal strip connectors

DDeessiiggnneedd ffoorr mmuullttii--lloooopp oorr ssiinnggllee ccoonnttrroolllloooopp aapppplliiccaattiioonnss the ZoneBarrier Seriesoffers a flexible surge protection solutionthat is capable of growing with yourrequirements A ZoneBarrier module canbe used as a stand-alone device or as abuilding block in a surge protectionsolution as simple or as complex as yourrequirements now and in the future

OOnnee ssiimmppllee mmaannuuaall ooppeerraattiioonn clampsmodules securely onto DIN rail an actionthat also automatically provides theessential high-integrity groundconnection Standard lsquoTop-hatrsquo (T-section)DIN rail is generally suitable for mountingZoneBarrier Series modules Where anumber of ZoneBarrier Series modulesare mounted on one rail any that areincorrectly mounted (and therefore notsecurely grounded) are very obviousand can easily be remountedcorrectly The ZoneBarrierSeries also has twomounting feet ateither end of theu n i t

enabling mounting to a flat surface suchas a cabinet wall

ZZoonneeBBaarrrriieerr ddaattaa aanndd ssiiggnnaall ddeevviicceess aarreetteesstteedd ttoo IIEECC 6611000000--44--55 and CCITT K17Industrial Ethernet compatible versionsare also UL Certified Cat5 and UL 497BListed ZoneBarriers come complete witha full 10 year product warranty

AAddddiittiioonnaall pprrootteeccttiioonn should be providedfor other systems which may be inter-connected eg power feeds telephonewiring etc other units are available forthis purpose

Data Protection

Protects sensitive IO ports against induced surgesand transients

ZoneBarrier

FFoorr 2244VV 44--2200mmAA ccuurrrreenntt lloooopp aapppplliiccaattiioonnss

IInndduussttrriiaall EEtthheerrnneett ccoommppaattiibbllee vveerrssiioonnssUULL CCeerrttiiffiieedd CCaatt55

TThhrreeee ssttaaggee pprrootteeccttiioonn iinncclluuddiinngg GGaass DDiisscchhaarrggee TTuubbee aanndd SSiilliiccoonn AAvvaallaanncchhee DDiiooddee tteecchhnnoollooggyy

TTeesstteedd ttoo IIEECC 6611000000--44--55 aanndd CCCCIITTTT KK1177

1100 yyeeaarr pprroodduucctt wwaarrrraannttyy

CCoouunnttrryy SSttaannddaarrddAAuutthhoorriittyy AApppprroovveedd ffoorr PPrroodduucctt

United States amp UL 497B Listed Networks 24540Canada UL Certified TIAEIA 568-A Cat5

SSppeecciiffiiccaattiioonn

903-1

08 R

ev A

06

08

06

All figures typical at 77degF (25degC) unless otherwise stated

MMaaxxiimmuumm llooaadd ccuurrrreenntt05 Amps

MMaaxxiimmuumm ssuurrggee ccuurrrreenntt4-20mA versions 10kA100Base-T versions8kA (1kA per line)

MMaaxxiimmuumm lleeaakkaaggee ccuurrrreenntt5microA at working voltage (4-20mA versions)

MMaaxxiimmuumm iinn lliinnee rreessiissttaanncceelt 5 ohms

BBaannddwwiiddtthh4-20mA versions 05 MHz100Base-T versions155 MHz

AAmmbbiieenntt tteemmppeerraattuurree lliimmiittssndash40degF to +185degF (working)ndash40degC to +85degC (working)

HHuummiiddiittyy95 RH (non-condensing)

CCaassiinnggMolded plastic

WWeeiigghhtt28oz (008Kg)

DDiimmeennssiioonnssSee figure 1

EEMMCC ccoommpplliiaanncceeBS EN 60950 1992BS EN 61000-6-2 1999

IInnssttaallllaattiioonn

All ZoneBarrier modules are installed in-lineand are identified with ldquoProtectedrdquo andldquoUnprotectedrdquo for fail-safe installation

DDIINN rraaiill mmoouunnttiinngg ((ffiigguurree 22))ZoneBarrier modules can be mounted on anystandard T-section DIN rail or on the optional19rdquo DIN rail assembly To attach theZoneBarrier module to the DIN rail simplylocate the DIN rail foot of the module over onedge of the DIN rail and then securely pushthe ZoneBarrier onto the DIN rail Note theDIN rail must be properly grounded

SSttaanndd--aalloonnee iinnssttaallllaattiioonn ((ffiigguurree 33))To install a ZoneBarrier module as a stand-alone protector attach an ground lead to thesupplied ring terminal and secure this withthe self tapping screw provided to the baseof the unit Using screws (or bolts) mount themodule on any flat surface

TToo oorrddeerr ssppeecciiffyy -- Model number as per specification tableabove

MMoouunnttiinngg ooppttiioonnss

2211660055 5rdquo DIN rail for up to 4 ZoneBarriers

2211664499 175rdquo DIN rail for up to 16 ZoneBarriers

2244550000 19rdquo DIN rail (with mounting brackets) for up to 32 ZoneBarriers

Note In accordance with our policy of continuousimprovement we reserve the right to change the productrsquosspecification without notice

FFiigguurree 22 DIN rail installation FFiigguurree 33 Stand alone installation

FFiigguurree 11 Dimensions

AApppprroovvaallss

MMooddeell TTyyppee LLiinneess WWoorrkkiinngg LLiimmiittiinngg MMaaxxiimmuumm CCoonnnneeccttoorrssvvoollttaaggee vvoollttaaggee ccoonnttiinnuuoouuss

ooppeerraattiinnggvvoollttaaggee

((VV)) ((VV)) ((VV))

24536 4-20mA 4 plus shield 24 30 30 Terminal strip24539 4-20mA 2 plus shield 24 30 30 Pluggable terminal strip24542 4-20mA 6 24 30 30 Pluggable terminal strip24547 4-20mA 4 plus 2 shields 24 30 30 Pluggable terminal strip24540 100Base-T 8 5 10 NA RJ4524550 100Base-T 2 x 4 5 10 NA 2 x RJ4524551 100Base-T 8 5 10 NA RJ45 110 Block

Suitable for Cat5 (8 wire) applications 2KV 1250 1kA 820

AAttllaannttiicc SScciieennttiiffiicc CCoorrppoorraattiioonn4300 Fortune Place Suite A W Melbourne FL 32904 USATel +1 800-544-4737 +1 321-725-8000 Fax +1 321-727-0736E-mail salesatlanticscientificcom wwwascsurgecom

AA mmeemmbbeerr ooff tthhee MMTTLL IInnssttrruummeennttss GGrroouupp ppllcc

casstr
Rectangle

wwwantairacom

Antaira Technologies - Toll-Free (877) 229-3665 - Phone (714) 671-9000 - FAX (714) 671-9944 - e-Mail infoantairacom - Website httpwwwantairacom

140

94

127

30

65

58

268

47

16

116

6

16

385

50 52

Lanolinx LNX-500A800A58-Port 10100BaseTX Slim Industrial Switch

wwwantairacom

Toll-Free (877) 229-3665Phone (714) 671-9000FAX (714) 671-9944

e-Mail infoantairacomWebsite httpwwwantairacom

Reverse Polarity Protection Present

Overload Current Protection Present

Mechanical Casing IP30 Metal Case Dimension (W x H x D) 30 x 140 x 95 mm (118 x 551 x 374 in) Installation DIN-RailWall Mountable

Weight Unit Weight 1 lbs Shipping Weight 15 lbs

Operation Temperature Standard -10deg C to 70deg C (14deg F to 158deg F) Wide Operating Temperature -40deg to 80deg C (-40deg to 176deg F)

Operation Humidity 5 to 95 (Non-condensing)

Storage Temperature -40deg C to 85deg C

EMI FCC Class A CE EN6100-4-2EN6100-4-3EN6100-4-4EN6100-4-5EN6100-4-6 EN6100-4-8EN6100-4-11EN6100-4-12EN6100-6-2EN6100-6-4

Safety ULcUL Class I Division 2 CE EN60950-1

Stability Testing Shock IEC60068-2-27 Free Fall IEC60068-2-32 Vibration IEC60068-2-6

Warranty 5-Year Warranty

LNX-500A 5-Port 10100BaseTX Slim Industrial Ethernet SwitchLNX-500A-T 5-Port 10100BaseTX Slim Industrial Ethernet Switch Wide Operating TemperatureLNX-800A 8-Port 10100BaseTX Slim Industrial Ethernet SwitchLNX-800A-T 8-Port 10100BaseTX Slim Industrial Ethernet Switch Wide Operating Temperature

DR-4524 45W 24VDC Industrial DIN Rail Power SupplyDR-75-24 75W 24VDC Industrial DIN Rail Power SupplyDR-120-24 120W 24VDC Industrial DIN Rail Power Supply

Standard IEEE 8023 10BaseT Ethernet IEEE 8023u 100BaseTX Fast Ethernet IEEE 8023x Flow Control and Back-Pressure

Protocol CSMACD

Switch Architecture Store and Forward

Transfer Rate 14880pps for Ethernet Port 148800pps for Fast Ethernet Port

MAC Address 2K MAC Address Table

Memory Buffer LNX-500A 384 Kbits LNX-800A 448 Kbits

LED Unit Power 1 Power 2 Fault Port LinkActivity Full-DuplexCollision

Connector LNX-500A 5 x 10100TX RJ-45 with Auto MDIMDI-X Function LNX-800A 8 x 10100TX RJ-45 with Auto MDIMDI-X Function

Network Cable 10BaseT 2-pair UTPSTP Cat 3 4 5 cable EIATIA-568 100-ohm (100m) 100BaseTX 2-pair UTPSTP Cat 5 cable EIATIA-568 100-ohm (100m)

Back-Plane LNX-500A 10 Gbps LNX-800A 16 Gbps

Packet Throughput Ability LNX-500A 149Mpps 64bytes LNX-800A 238Mpps 64bytes

Power Supply DC 12 ~ 48V Redundant Power with Polarity Reverse Protect Function and Removable Terminal Block

Power Consumption LNX-500A 293 Watts LNX-800A 471 Watts

technical datasheet

wwwmtl-instcom enquirymtl-instcom

are highly reliable dual-redundant varistor networks ensuring your site is never unprotected Fully automatic in operation ZoneDefender PRO reacts immediately clamping voltage surges without causing undue leakage losses under normal operation No operator intervention is required ZoneDefender PRO resets automatically and is maintenance free

Suitable for all AC power applications ZoneDefender PRO devices provide protection for AC power supplies with no restriction to the amount of load current

Thermal fusing is incorporated into each ZoneDefender PRO as an additional safety feature Short circuit protection with 200kA AIC rating is also supplied as standard for added peace of mind

ZoneDefender PRO offers an LED status indication allowing each varistor network to be continually monitored and indicated by LEDs on the front panel of the device In addition remote monitoring is enabled by the unitrsquos remote indication contacts

Installation is simple - the ZoneDefender PRO devices can be easily surface or nipple mounted

The ZoneDefender PRO Series is UL 1449 3rd Edition Listed and boasts an unrivaled 10 year lsquono questions askedrsquo manufacturers product warranty ZoneDefender PRO devices also exceed the requirements of ANSIIEEE C6245 and ANSIIEEE C6241

The ZoneDefender PRO Series is a versatile high performance surge protector designed for use in a wide variety of industrial institutional and commercial applications The ZoneDefender PRO is the most compact powerful feature-rich surge protector on the market today State-of-the-art circuitry protects equipment from high frequency noise as well as from damaging electrical transients and high-energy disturbances In addition the ZoneDefender PRO Series offers cost-effective high capacity protection along with application versatility features which make the Series the ultimate surge protection solution

ZoneDefender PRO units provide protection between Line to Neutral Line to Ground Line to Line and Neutral to Ground Utilizing Metal Oxide Varistor (MOV) technology the ZoneDefender PROrsquos protection circuits

ZoneDefender Pro SeriesThe most compact powerful feature-rich AC surge protector available

bull 80kA100kAamp120kAsurge-currentratingperphase

bull Includeshigh-performanceEMIRFIfiltering

bull LEDstatusindicationviasolidstatediagnosticsplusremoteindicationcontacts

bull Built-inaudiblealarm

bull Thermalandshortcircuitfusing

bull Shortcircuitcurrentrating200kAIC

bull UL14493rdEditionListed

bull 10yearproductwarranty

901-104RevB160811

EUROPE (EMEA) +44 (0)1582 723633 THE AMERICAS +1 800 835 7075 ASIA-PACIFIC +65 6 487 7887

enquirymtl-instcom csinfomtl-instcom salesmtlsingcomsg 901-104 RevB 160811

The given data is only intended as a product description and should not be regarded as a legal warranty of properties or guarantee In the interest of further technical developments we reserve the right to make design changes

SPECIFICATIONMaximum surge current (Imax)

80kA 100kA amp 120kA (820micros)Maximum continuous operating voltage

120240 versions - 140Vac270VacLines protected AC

L-N L-G L-L N-GDuty cycle performance (820micros)

Rated 1 impulse10000A gt6500 Impulses100A infinite

Long duration current pulse (101000micros) capability

3600A (tested)Frequency range

47Hz to 63HzAmbient temperature limits

ndash40degF to +185degF workingndash40degC to +85degC working

Humidity95 RH (non-condensing)

Audible Alarm90dB

EMIRFI Attenuation-75dB maximum 100kHz to 100MHz

Weight55 lbs (25 kg ) - Split Phase35 lbs (16 kg) - Single phase

DimensionsSee Figure 1 and Figure 2

SCCR RatingSuitable for use on a circuit capable of delivering not more than 200000 rms symmetrical Amperes 480V max

EMC complianceBS EN 60950 1992BS EN 61000-6-2 1999

Ratings in compliance with IEC 61643-1Imax = 80kA 100kA amp 120kAIimp = 5kA (10350)All current results are per phase

EnclosureNEMA 1 2 33R4 4X 12 and 13 (IP66)

Terminals10 AWG (5mm2)

MountingSurface mount by 021rdquo (5mm) diameter holes

Remote contactsForm C (NC NO C) 60W DC 120VA AC 3A max

Indication

Green LED onRed LED off Power protection in all

modes all phases

Green LED offRed LED on

Protection fault (remote indication alarm via contacts amp audible alarm)

Green LED onRed LED on Neutralground fault (voltage

potential)

DIMENSIONSFigure 1 Split phase dimensions

Figure 2 Single phase dimensions

Model Workingvoltage

UL1449 VPR3rd Edition

Limiting voltageUp

Ringwave200A Phase types

3kA 10kA (In) 80kA versions (V) (V) (V) (V) (kV) (V)ZD16700 120 600 580 800 08 60 Single phase 2-wireZD16701 120240 600 580 800 08 60 Split phase 3-wireZD16709 240 1200 890 1200 12 75 Single phase 2-wire TTZD16900 120TT 6001200 580890 8001300 0813 6075 Single phase 2-wire TTZD16901 120240TT 6001200 580890 8001300 0813 6075 Split phase 3-wire TT100kA versionsZD16730 120 600 580 800 08 60 Single phase 2-wireZD16731 120240 600 580 800 08 60 Split phase 3-wireZD16739 240 1200 890 1200 12 75 Single phase 2-wire TTZD16930 120TT 6001200 580890 8001300 0813 6075 Single phase 2-wire TTZD16931 120240TT 6001200 580890 8001300 0813 6075 Split phase 3-wire TT120kA versionsZD16740 120 600 580 800 08 60 Single phase 2-wireZD16741 120240 600 580 800 08 60 Split phase 3-wireZD16749 240 1200 890 1200 12 75 Single phase 2-wire TTZD16940 120TT 6001200 580890 8001300 0813 6075 Single phase 2-wire TTZD16941 120240TT 6001200 580890 8001300 0813 6075 Split phase 3-wire TT

TO ORDER SPECIFY

APPROVALSCountry StandardAuthority Approved for Product

United StatesCanada

UL 1449 3rd Edition Listed AC power product ZD16700 ZD16701 ZD16709 ZD16900 ZD16901 ZD16730 ZD16731 ZD16739 ZD16930 ZD16931 ZD16740 ZD16741 ZD16749 ZD16940 ZD16941

randybobo
Rectangle

Notes1 Safety approvals cover frequency 47-63 Hz2 At low temperature and low line voltage start uptime will increase

AC-DC

Specification

100 Watts

bull -40 ordmC to +75 ordmC Operation

bull 100 W - Baseplate Cooled

bull High Efficiency Resonant Topology

bull Remote Sense

bull 5V Standby Output

bull Remote OnOff amp Power OK Signal

bull 3 Year Warranty

ECC100 Series

InputInput Voltage bull 85-264 VAC (120-370 VDC) derate output

power lt90 VAC by 10Input Frequency bull 47-400 Hz (See note 1)Input Current bull 14 A typical at 115 VAC full load

08 A typical at 230 VAC full loadInrush Current bull 40 A max at 230 VAC 25 ordmC cold startPower Factor bull EN61000-3-2 class AEarth Leakage Current bull 300 microA at 264 VAC60 Hz max

0511 mA 115230 VAC at 400 Hz typInput Protection bull Internal T50 A250 V fuse in line

and neutral

OutputOutput Voltage bull 12-48 VDC (see tables)Output Voltage Trim bull plusmn5Initial Set Accuracy bull plusmn1 V1 plusmn3 V2Minimum Load bull No minimum load requiredStart Up Delay bull Typically 1 s (see note 2)Start Up Rise Time bull 50 ms typicalHold Up Time bull 16 ms min at 115 VACDrift bull plusmn02 after 20 min warm upLine Regulation bull plusmn05 maxLoad Regulation bull plusmn1 V1 plusmn5 V2 maxOverUndershoot bull 5 typicalTransient Response bull 4 max deviation recovery to within

1 in 500 micros for a 50-75-50 loadchange

Ripple amp Noise bull 1 pk-pk V1 V2 2 20 MHz bandwidthOvervoltage Protection bull 115-140 Vnom recycle input to resetOverload Protection bull 110-150 V1 onlyShort Circuit Protection bull Continuous trip and restart (Hiccup mode)Temperature bull 005˚CCoefficientRemote Sense bull Compensates for 05 V total voltage dropRemote OnOff bull Uncommitted isolated optocoupler diode

powered diode inhibits V1

xppowercom

GeneralEfficiency bull 88 typicalIsolation bull 4000 VAC Input to Output

1500 VAC Input to Ground500 VDC Output to Ground

Switching Frequency bull 65 kHz typicalSignals bull Power OK - open collector

Remote OnOff 5 V StandbyMTBF bull 220 kHrs to MIL-HDBK-217F at 25 ordmC GB

EnvironmentalOperating Temperature bull -40 ˚C to +75 ˚C ambient Baseplate must

be maintained le+85 ordmC see longformdatasheet for further details

Cooling bull Baseplate conduction coolingOperating Humidity bull 95 RH non-condensingStorage Temperature bull -40 ˚C to +85 ˚COperating Altitude bull 3000 mShock bull 30 g pk half sine 6 axesVibration bull 2 g rms 5 Hz to 500 kHz 3 axes

EMC amp SafetyLow Voltage PSU EMC bull EN61204-3 high severity level as belowEmissions bull EN55022 level B conducted

EN55022 level A radiatedHarmonic Currents bull EN61000-3-2 class AVoltage Flicker bull EN61000-3-3Radiated Immunity bull EN61000-4-3 level 3 Perf Criteria AEFTBurst bull EN61000-4-4 level 3 Perf Criteria ASurge bull EN61000-4-5 installation class 3

Perf Criteria A installation class 4Perf Criteria A with optional filter board

Conducted Immunity bull EN61000-4-6 level 3 Perf Criteria ADips amp Interruptions bull EN61000-4-11 30 10 ms 60 100 ms

100 5000 ms Perf Criteria A B BSafety Approvals bull IEC60950-1 CB report CSA 222 No

60950-1 UL60950-1 TUV EN60950-1Equipment Protection bull Class IClass

06-May-09

AC-DC

025 FastonGround tab

2 x 020(508)

230 (5842)

2 x 460 (11684)

500 (1270)

155(394)

2 x 023(58)

J11

2

3 x 020(508)

040(102)

2 x 370(9398)

5 x M3 clearance holes

410(1041)

330(838)

Voltage Adj

Mounting surfacemarked with ldquoArdquo

J2

J3

1

12

10 9

8

ECC100Models and Ratings

Input Connector J1Molex PN 09-65-2038

1 Line2 Neutral

Mechanical Details

Notes1 All dimensions in inches (mm)2 Tolerance xx = plusmn002 (050) xxx = plusmn001 (025)

3 Weight 12 lbs (550g)

J1 mates with Molex housingPN 09-50-1031

Output Connector J2Molex PN 09-65-2088

Pin Single Output1 +V12 +V13 +V14 +V15 RTN6 RTN7 RTN8 RTN

J2 mates with Molex housing PN09-50-1081 and both with Molexseries 5194 crimp terminals

Signal Connector J3Molex PN B10B-PHDSS

1 +5 V Standby2 Logic GND3 Logic GND4 Power OK5 Inhibit Hi6 Inhibit Lo7 +Sense8 -Sense9 +Vout10 -Vout

J3 mates with JST housing PNPHDR-10VS and withJST SPHD-001T-P05 crimp terminals

Output Power Output Voltage V1 MaxOutput Current V1 Standby Supply V2 Model Number

100 W 120 VDC 81 A 50 V05 A ECC100US12

100 W 150 VDC 65 A 50 V05 A ECC100US15

100 W 240 VDC 41 A 50 V05 A ECC100US24

100 W 280 VDC 35 A 50 V05 A ECC100US28

100 W 480 VDC 20 A 50 V05 A ECC100US48

debode
Highlight

1

HLMP-EGxx HLMP-EHxx HLMP-ELxxNew T-1frac34 (5mm) Extra High Brightness AlInGaP LED Lamps

Data Sheet

Features

Viewing angle 15deg 23deg 30deg

High luminous output

Colors 590nm Amber 615nm Red Orange 626nm Red

Package options

With or without lead standoff

Superior resistance to moisture

Untinted for 15deg 23deg and 30deg lamps

Applications

Traffic management- Traffic signals- Pedestrian signals- Work zone warning lights- Variable message signs

Solar Power signs

Commercial outdoor advertising- Signs- Marquees

Description

These Precision Optical Performance AlInGaP LEDs provide superior light output for excellent readability in sunlight and are extremely reliable AlInGaP LED tech-nology provides extremely stable light output over long periods of time Precision Optical Performance lamps utilize the aluminum indium gallium phosphide (AlInGaP) technology

These LED lamps are untinted T-1frac34 packages incorpo-rating second generation optics producing well defined spatial radiation patterns at specific viewing cone angles

These lamps are made with an advanced optical grade epoxy offering superior high temperature and high moisture resistance performance in outdoor signal and sign application The maximum LED junction tempera-ture limit of +130degC enables high temperature operation in bright sunlight conditions The epoxy contains both uv-a and uv-b inhibitors to reduce the effects of long term exposure to direct sunlight

Benefits

Superior performance for outdoor environments

Suitable for auto-insertion onto PC board

2

Package Dimension

A Non-standoff B Standoff

Viewing Angle d

15deg 1239plusmn025(0476plusmn0010)

23deg amp 30deg 1196plusmn025(0459plusmn0010)

Notes1 All dimensions are in millimeters (inches) 2 Leads are mild steel with tin plating3 The epoxy meniscus is 121mm max4 For Identification of polarity after the

leads are trimmed off please refer to the illustration below

CATHODE ANODE

114 plusmn 020(0045 plusmn 0008)

580 plusmn 020(0228 plusmn 0008)

3160(1244) MIN

070 (0028)MAX

100(0039)

MIN

871 plusmn 020(0343 plusmn 0008)

254 plusmn 038(0100 plusmn 0015)

050 plusmn 010(0020 plusmn 0004) SQ TYP

CATHODELEAD

235 (0093)MAX

CATHODEFLAT

114 plusmn 020(0045 plusmn 0008)

580 plusmn 020(0228 plusmn 0008)

3160(1244) MIN

070 (0028)MAX

100(0039)

MIN

871 plusmn 020(0343 plusmn 0008)

254 plusmn 038(0100 plusmn 0015)

050 plusmn 010(0020 plusmn 0004) SQ TYP

CATHODELEAD

CATHODEFLAT

d

150 plusmn 015(0059 plusmn 0006)

500 plusmn 020(0197 plusmn 0008)

500 plusmn 020(0197 plusmn 0008)

3

Part Numbering System

Note Please refer to AB 5337 for complete information on part numbering system

Device Selection Guide

Typical viewingAngle 2θ12 (Deg) [4]

Color and DominantWavelength (nm) Typ [3]

Lamps without Standoff on leads(Package drawing A)

Lamps with Standoff on leads (Package drawing B)

Luminous Intensity Iv (mcd) [125] at 20 mA

Min Max

15deg Amber 590 HLMP-EL1A-Z1KDD HLMP-EL1B-Z1KDD 12000 21000

HLMP-EL1A-Z1LDD HLMP-EL1B-Z1LDD 12000 21000

Red 626 HLMP-EG1A-Z10DD HLMP-EG1B-Z10DD 12000 21000

Red Orange 615 HLMP-EH1A-Z10DD HLMP-EH1B-Z10DD 12000 21000

23deg Amber 590 HLMP-EL2A-XYKDD HLMP-EL2B-XYKDD 7200 12000

HLMP-EL2A-XYLDD HLMP-EL2B-XYLDD 7200 12000

Red 626 HLMP-EG2A-XY0DD HLMP-EG2B-XY0DD 7200 12000

Red Orange 615 HLMP-EH2A-XY0DD HLMP-EH2B-XY0DD 7200 12000

30deg Amber 590 HLMP-EL3A-VWKDD HLMP-EL3B-VWKDD 4200 7200

HLMP-EL3A-VWLDD HLMP-EL3B-VWLDD 4200 7200

HLMP-EL3A-WXKDD HLMP-EL3B-WXKDD 5500 9300

HLMP-EL3A-WXLDD HLMP-EL3B-WXLDD 5500 9300

Red 626 HLMP-EG3A-VW0DD HLMP-EG3B-VW0DD 4200 7200

HLMP-EG3A-WX0DD HLMP-EG3B-WX0DD 5500 9300

Red Orange 615 HLMP-EH3A-WX0DD HLMP-EH3B-WX0DD 5500 9300Notes1 The luminous intensity is measured on the mechanical axis of the lamp package and it is tested with pulsing condition2 The optical axis is closely aligned with the package mechanical axis3 Dominant wavelength λd is derived from the CIE Chromaticity Diagram and represents the color of the lamp4 θfrac12 is the off-axis angle where the luminous intensity is half the on-axis intensity 5 Tolerance for each bin limit is plusmn 15

HLMP ndash E x xx - x x x xx

Mechanical OptionsDD Ammo Pack

Color Bin Selections0 Full color distributionK Color Bin 2 amp 4L Color Bin 4 amp 6

Maximum Intensity BinRefer to Device Selection Guide

Minimum Intensity Bin

Viewing Angle and Lead Standoffs1A 15deg without lead standoff1B 15deg with lead standoff2A 23deg without lead standoff2B 23deg with lead standoff3A 30deg without lead standoff3B 30deg with lead standoff

ColorG Red 626nmL Amber 590nmH Red Orange 615nm

Refer to Device Selection Guide

4

Electrical Optical Characteristics

TJ = 25degC

Parameter Symbol Min Typ Max Units Test Conditions

Forward Voltage Amber Red Red Orange VF 18 21 24 V

IF = 20 mA

Reverse Voltage VR 5 V IR = 100 μA

Dominant Wavelength [1]

Amber Red Red Orange

d584561806120

590062606150

594563006190

nm IF = 20 mA

Peak Wavelength Amber Red Red Orange

PEAK594634621

nm Peak of Wavelength of Spectral Distribution at IF = 20 mA

Spectral Halfwidth Amber Red Red Orange

∆12131414

nm

Thermal resistance RJ-PIN 240 degCW LED junction to anode lead

Luminous Efficacy [2]

Amber Red Red Orange

ηv500200265

lmW Emitted Luminous FluxEmitted Radiant Flux

Luminous Flux Amber Red Red Orange

Φv210023002300

mlm IF = 20 mA

Luminous Efficiency [3]

Amber Red Red Orange

ηe505555

lmW Emitted Luminous FluxElectrical Power

Thermal coefficient of d Amber Red Red Orange

008005007

nmdegC IF = 20 mA +25degC le TJ le +100degC

Notes1 The dominant wavelength λd is derived from the CIE Chromaticity Diagram referenced to Illuminant E Tolerance for each color of dominant

wavelength is +- 05nm2 The radiant intensity Ie in watts per steradian maybe found from the equation Ie = Iv ηV where Iv is the luminous intensity in candela and ηV is

the luminous efficacy in lumens watt3 ηe = Φv IF x VF where Φv is the emitted luminous flux IF is electrical forward current and VF is the forward voltage

Absolute Maximum Ratings TJ = 25degC

Parameter Red Amber Red Orange Unit

DC Forward Current [2] 50 mA

Peak Forward Current 100 [1] mA

Average forward current 30 mA

Power Dissipation 120 mW

Reverse Voltage 5 V

Operating Temperature Range -40 to +100 degC

Storage Temperature Range -40 to +100 degC

Notes1 Duty Factor 30 frequency 1KHz2 Derate linearly as shown in Figure 4

5

Figure 1 Relative Intensity vs Peak Wavelength Figure 2 Forward Current vs Forward Voltage

Figure 3 Relative Luminous Intensity vs Forward Current Figure 4 Maximum Forward Current vs Ambient Temperature

Figure 5Radiation Pattern for 15deg Viewing Angle Lamp Figure 6 Radiation Pattern for 23deg Viewing Angle Lamp

0

20

40

60

80

100

0 1 2 3

FORWARD VOLTAGE-V

FORW

ARD

CURREN

T-mA

0005

1015

2025

3035

4045

50

0 20 40 60 80 100DC FORWARD CURRENT - mA

RELA

TIVE

LUM

INOU

S INTEN

SITY

(NORMAL

IZED

AT 2

0 mA)

0

10

20

30

40

50

60

0 20 40 60 80 100

TA - AMBIENT TEMPERATURE - -C

I FMAX

- MAX

IMUM

FORW

ARD

CURREN

T - mA

00

02

04

06

08

10

-90 -60 -30 0 30 60 90

ANGULAR DISPLACEMENT-DEGREE

NORM

ALIZED

INTE

NSIT

Y

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPLACEMENT-DEGREE

NORM

ALIZED

INTE

NSIT

Y

00

02

04

06

08

10

500 550 600 650WAVELENGTH - nm

RELA

TIVE

INTE

NSIT

Y RedAmber

Red Orange

6

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPLACEMENT-DEGREE

NORM

ALIZED

INTE

NSIT

Y

Figure 7 Radiation Pattern for 30deg Viewing Angle Lamp

Relative Forward Voltage vs Junction Temperature

Relative Light Output vs Junction Temperature

01

10

100

-40 -20 0 20 40 60 80 100 120 140TJ - JUNCTION TEMPERATURE - degC

RELA

TIVE

LIGH

T OUTPU

T (N

ORMAL

IZED

AT T

J=25degC

)

-030

-025

-020

-015

-010

-005

000

005

010

015

020

-40 -20 0 20 40 60 80 100 120 140

TJ - JUNCTION TEMPERATURE - degC

FORW

ARD VOLTAGE S

HIFT

- V

Red Orange

Red

Amber

Red Orange

Red

Amber

7

Intensity Bin Limit Table (131 Iv bin ratio)

Bin

Intensity (mcd) at 20mA

Min Max

V 4200 5500

W 5500 7200

X 7200 9300

Y 9300 12000

Z 12000 16000

1 16000 21000

Tolerance for each bin limit is plusmn 15

VF Bin Table (V at 20mA)

Bin ID Min Max

VD 18 20

VA 20 22

VB 22 24

Tolerance for each bin limit is plusmn 005V

Avago Color Bin on CIE 1931 Chromaticity Diagram

0280

0300

0320

0340

0360

0380

0400

0420

0440

0460

0500 0550 0600 0650 0700 0750 0800X

Y

2

4

6

Amber

Red

Red Orange

Red Color Range

MinDom

Max Dom X min Y Min X max Y max

618 630 06872 03126 06890 02943

06690 03149 07080 02920

Tolerance for each bin limit is plusmn 05nm

Amber Color Range

BinMin Dom

Max Dom Xmin Ymin Xmax Ymax

2 587 5895 05570 04420 05670 04250

05530 04400 05720 04270

4 5895 592 05720 04270 05820 04110

05670 04250 05870 04130

6 592 5945 05870 04130 05950 03980

05820 04110 06000 03990

Tolerance for each bin limit is plusmn 05nm

Red Orange Color Range

MinDom

Max Dom Xmin Ymin Xmax Ymax

612 619 06712 06887 06716 06549

03280 03109 03116 03282

Tolerance for each bin limit plusmn 05nm

NoteAll bin categories are established for classification of products Products may not be available in all bin categories Please contact Avago representative for further information

8

Precautions

Lead Forming The leads of an LED lamp may be preformed or cut to

length prior to insertion and soldering on PC board

For better control it is recommended to use proper tool to precisely form and cut the leads to applicable length rather than doing it manually

If manual lead cutting is necessary cut the leads after the soldering process The solder connection forms a mechanical ground which prevents mechanical stress due to lead cutting from traveling into LED package This is highly recommended for hand solder operation as the excess lead length also acts as small heat sink

Soldering and Handling Care must be taken during PCB assembly and

soldering process to prevent damage to the LED component

LED component may be effectively hand soldered to PCB However it is only recommended under unavoidable circumstances such as rework The closest manual soldering distance of the soldering heat source (soldering ironrsquos tip) to the body is 159mm Soldering the LED using soldering iron tip closer than 159mm might damage the LED

159mm

ESD precaution must be properly applied on the soldering station and personnel to prevent ESD damage to the LED component that is ESD sensitive Do refer to Avago application note AN 1142 for details The soldering iron used should have grounded tip to ensure electrostatic charge is properly grounded

Recommended soldering condition

Wave Soldering [1 2]

Manual Solder Dipping

Pre-heat temperature 105 degC Max -

Preheat time 60 sec Max -

Peak temperature 260 degC Max 260 degC Max

Dwell time 5 sec Max 5 sec Max

Note 1) Above conditions refers to measurement with thermocouple

mounted at the bottom of PCB2) It is recommended to use only bottom preheaters in order to reduce

thermal stress experienced by LED

Wave soldering parameters must be set and maintained according to the recommended temperature and dwell time Customer is advised to perform daily check on the soldering profile to ensure that it is always conforming to recommended soldering conditions

Anode

Note 1 PCB with different size and design (component density) will have

different heat mass (heat capacity) This might cause a change in temperature experienced by the board if same wave soldering setting is used So it is recommended to re-calibrate the soldering profile again before loading a new type of PCB

2 Avago Technologiesrsquo high brightness LED are using high efficiency LED die with single wire bond as shown below Customer is advised to take extra precaution during wave soldering to ensure that the maximum wave temperature does not exceed 260degC and the solder contact time does not exceeding 5sec Over-stressing the LED during soldering process might cause premature failure to the LED due to delamination

Avago Technologies LED Configuration

Note Electrical connection between bottom surface of LED die and the lead frame is achieved through conductive paste

Any alignment fixture that is being applied during wave soldering should be loosely fitted and should not apply weight or force on LED Non metal material is recommended as it will absorb less heat during wave soldering process

Note In order to further assist customer in designing jig accurately that fit Avago Technologiesrsquo product 3D model of the product is available upon request

At elevated temperature LED is more susceptible to mechanical stress Therefore PCB must allowed to cool down to room temperature prior to handling which includes removal of alignment fixture or pallet

If PCB board contains both through hole (TH) LED and other surface mount components it is recommended that surface mount components be soldered on the top side of the PCB If surface mount need to be on the bottom side these components should be soldered using reflow soldering prior to insertion the TH LED

Recommended PC board plated through holes (PTH) size for LED component leads

LED component lead size Diagonal

Plated through hole diameter

045 x 045 mm(0018x 0018 inch)

0636 mm(0025 inch)

098 to 108 mm(0039 to 0043 inch)

050 x 050 mm(0020x 0020 inch)

0707 mm(0028 inch)

105 to 115 mm(0041 to 0045 inch)

Over-sizing the PTH can lead to twisted LED after clinching On the other hand under sizing the PTH can cause difficulty inserting the TH LED

9

Refer to application note AN5334 for more information about soldering and handling of high brightness TH LED lamps

Example of Wave Soldering Temperature Profile for TH LED

Ammo Packs Drawing

Note The ammo-packs drawing is applicable for packaging option ndashDD amp -ZZ and regardless standoff or non-standoff

Recommended solder Sn63 (Leaded solder alloy)SAC305 (Lead free solder alloy)

Flux Rosin flux

Solder bath temperature 255degC plusmn 5degC (maximum peak temperature = 260degC)

Dwell time 30 sec - 50 sec(maximum = 5sec)

Note Allow for board to be sufficientlycooled to room temperature beforeexerting mechanical force

60sec Max

TIME (sec)

260 degC Max

105 degC Max

TEMPERA

TURE

(degC)

10

Packaging Box for Ammo Packs

Note The dimension for ammo pack is applicable for the device with standoff and without standoff

Packaging Label(i) Avago Mother Label (Available on packaging box of ammo pack and shipping box)

13

13

13

$$$

amp

13()

+amp13amp(amp+---(+)012-

DISCLAIMER AVAGOrsquoS PRODUCTS AND SOFTWARE ARE NOT SPECIFICALLY DESIGNED MANUFACTURED OR AUTHORIZED FOR SALE AS PARTS COMPONENTS OR ASSEMBLIES FOR THE PLANNING CONSTRUCTION MAINTENANCE OR DIRECT OPERATION OF A NUCLEAR FACILITY OR FOR USE IN MEDICAL DEVICES OR APPLICATIONS CUSTOMER IS SOLELY RESPONSIBLE AND WAIVES ALL RIGHTS TO MAKE CLAIMS AGAINST AVAGO OR ITS SUPPLIERS FOR ALL LOSS DAMAGE EXPENSE OR LIABILITY IN CONNECTION WITH SUCH USE

amp(313

313

amp

4

413

+)

$5amp136$

amp

13()

amp

(+)012-

(ii) Avago Baby Label (Only available on bulk packaging)

Acronyms and Definition

BIN

(i) Color bin only or VF bin only

(Applicable for part number with color bins but without VF bin OR part number with VF bins and no color bin)

OR

(ii) Color bin incorporated with VF Bin

(Applicable for part number that have both color bin and VF bin)

Example

(i) Color bin only or VF bin only

BIN 2 (represent color bin 2 only)

BIN VB (represent VF bin ldquoVBrdquo only)

(ii) Color bin incorporate with VF Bin

BIN 2VB

VB VF bin ldquoVBrdquo

2 Color bin 2 only

For product information and a complete list of distributors please go to our web site wwwavagotechcom

Avago Avago Technologies and the A logo are trademarks of Avago Technologies in the United States and other countriesData subject to change Copyright copy 2005-2010 Avago Technologies All rights reserved AV02-1687EN - February 23 2010

HLMP-Cx1A1B2A2B3A3BNew 5mm Blue and Green LED Lamps

Data Sheet

CAUTION INGaN devices are Class 1C HBM ESD sensitive per JEDEC Standard Please observe appropriate precautions during handling and processing Refer to Application Note AN ndash 1142 for additional details

Description

These high intensity blue and green T-1frac34 package LEDs are untinted and non-diffused Based on the most efficient and cost effective InGaN material technology and incor-porating second generation optics they produce well defined spatial radiation patterns at specific viewing cone angles

Advanced optical grade epoxy construction offers superior high temperature and moisture resistance per-formance in outdoor signal and sign applications

Features

Well defined spatial radiation pattern

High luminous output

Untinted Non-diffused

Available in Colorndash Blue 470nmndash Green 525nm

Viewing Angle 15deg 23deg and 30deg

Standoff or non-standoff

Superior resistance to moisture

Applications

Commercial outdoor advertising

Traffic Sign

Variable Message Sign

2

Package Dimensions

Drawing A (Non-standoff)

Drawing B (Standoff)

cathodeflat

Cathode

d

100 plusmn 0200039 plusmn 0008

130 plusmn 0150051 plusmn 0006870 plusmn 020

0343 plusmn 0008

500 plusmn 0200197 plusmn 0008

580 plusmn 0200228 plusmn 0008

254 plusmn 0380100 plusmn 0015

070 max0028

3160min1244

sq typ050 plusmn 0100020 plusmn 0004

100 min0039

Viewing Angle d

HLMP-Cx1B 1296plusmn025(0510plusmn0010)

HLMP-Cx2B 1232 plusmn025(0485plusmn0010)

HLMP-Cx3B 1200plusmn025(0472plusmn0010)

Notes1 All dimensions are in millimeters (inches) 2 Leads are mild steel with tin plating3 The epoxy meniscus is 150mm max

100 plusmn 0200039 plusmn 0008

070 max0028

870 plusmn 0200343 plusmn 0008

500 plusmn 0200197 plusmn 0008

3160min1244

Cathode 100 min0039

sq typ050 plusmn 0100020 plusmn 0004

254 plusmn 0380100 plusmn 0015

cathodeflat

580 plusmn 0200228 plusmn 0008

3

Device Selection Guide

Part Number ColorTypical Viewing angle 2frac12 (deg) [4]

Luminous Intensity Iv (mcd) at 20 mA [125]

Standoff Non Standoff

Package drawingMin Max

HLMP-CB1A-XY0DD Blue 15deg 7200 12000 Non Standoff A

HLMP-CB1A-XYBDD

HLMP-CB1A-XYCDD

HLMP-CB1B-XY0DD Standoff B

HLMP-CB1B-XYBDD

HLMP-CB1B-XYCDD

HLMP-CB2A-VW0DD 23deg 4200 7200 Non Standoff A

HLMP-CB2A-VWBDD

HLMP-CB2A-VWCDD

HLMP-CB2B-VW0DD Standoff B

HLMP-CB2B-VWBDD

HLMP-CB2B-VWCDD

HLMP-CB3A-UV0DD 30deg 3200 5500 Non Standoff A

HLMP-CB3A-UVBDD

HLMP-CB3A-UVCDD

HLMP-CB3B-UV0DD Standoff B

HLMP-CB3B-UVBDD

HLMP-CB3B-UVCDD

HLMP-CM1A-450DD Green 15deg 35000 59000 Non Standoff A

HLMP-CM1A-45BDD

HLMP-CM1A-45CDD

HLMP-CM1B-450DD Standoff B

HLMP-CM1B-45BDD

HLMP-CM1B-45CDD

HLMP-CM2A-120DD 23deg 16000 27000 Non Standoff A

HLMP-CM2A-12BDD

HLMP-CM2A-12CDD

HLMP-CM2B-120DD Standoff B

HLMP-CM2B-12BDD

HLMP-CM2B-12CDD

HLMP-CM3A-Z10DD 30deg 12000 21000 Non Standoff A

HLMP-CM3A-Z1BDD

HLMP-CM3A-Z1CDD

HLMP-CM3B-Z10DD Standoff B

HLMP-CM3B-Z1BDD

HLMP-CM3B-Z1CDD

Notes1 The luminous intensity is measured on the mechanical axis of the lamp package and it is tested with pulsing condition2 The optical axis is closely aligned with the package mechanical axis3 Dominant wavelength d is derived from the CIE Chromaticity Diagram and represents the color of the lamp4 frac12 is the off-axis angle where the luminous intensity is half the on-axis intensity 5 Tolerance for each bin limit is plusmn 15

4

Part Numbering System

Note please refer to AB 5337 for complete information on part numbering system

Packaging OptionDD Ammo Pack

Color Bin Selection0 Full DistributionB Color Bin 2 amp 3C Color Bin 3 amp 4

Maximum Intensity Bin 0 No maximum intensity limit (refer to selection guide)

Minimum Intensity Bin Refer to Device Selection Guide

Viewing Angle and Lead Standoffs1A 15deg without lead standoff1B 15deg with lead standoff2A 23deg without lead standoff2B 23deg with lead standoff3A 30deg without lead standoff3B 30deg with lead standoff

ColorB Blue 470M Green 525

HLMP C x xx x x x xx

Absolute Maximum Ratings TJ = 25degC

Parameter Blue Green Unit

DC Forward Current [1] 30 mA

Peak Forward Current 100 [2] mA

Power Dissipation 116 mW

Reverse Voltage 5 V

LED Junction Temperature 110 degC

Operating Temperature Range -40 to + 85 degC

Storage Temperature Range -40 to + 100 degC

Notes1 Derate linearly as shown in figure 42 Duty Factor 10 frequency 1KHz

5

Electrical Optical Characteristics TJ = 25degC

Parameter Symbol Min Typ Max Units Test Conditions

Forward VoltageGreen Blue

VF28 32 38

V IF = 20 mA

Reverse Voltage VR 5 V IR = 10 A

Dominant Wavelength[1]

GreenBlue

d51904600

52504700

53904800

nm IF = 20 mA

Peak WavelengthGreenBlue

PEAK516464

nm Peak of Wavelength of Spectral Distribution at IF = 20 mA

Spectral Half WidthGreenBlue

123023

nm IF = 20mA

Thermal Resistance RJ-PIN 240 degCW LED Junction-to-Pin

Luminous Efficacy [2]

GreenBlue

V51878

lmW Emitted Luminous Flux Emitted Radiant Flux

Thermal coefficient of dGreenBlue

00280024

nmdegC IF = 20 mA +25degC le TJ le +100degC

Notes1 The dominant wavelength is derived from the chromaticity Diagram and represents the color of the lamp2 The radiant intensity Ie in watts per steradian may be found from the equation Ie = IVV where IV is the luminous intensity in candelas and V is

the luminous efficacy in lumenswatt

6

Figure 1 Relative Intensity vs Wavelength Figure 2 Forward Current vs Forward Voltage

Figure 3 Relative Intensity vs Forward Current Figure 4 Maximum Forward Current vs Ambient Temperature

Figure 5 Relative Dominant Wavelength Shift vs Forward Current Figure 6 Radiation Pattern for 15deg

0001

0203

04

050607

08

0910

380 430 480 530 580 630WAVELENGTH - nm

RELA

TIVE

INTENS

ITY

GREENBLUE

0

20

40

60

80

100

0 1 2 3 4 5FORWARD VOLTAGE-V

FORW

ARD CU

RREN

T-m

A

00

05

10

15

20

25

30

35

0 20 40 60 80 100 120DC FORWARD CURRENT-mA

RELA

TIVE

LUM

INOUS INT

ENSI

TY(NOR

MAL

IZED

AT 20m

A)

GREEN

BLUE

-10

-5

0

5

10

0 20 40 60 80 100FORWARD CURRENT-mA

RELA

TIVE

DOM

INAN

T W

AVEL

ENGT

H SH

IFT -

nm GREEN

BLUE

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT -DEGREE

NORM

ALIZ

ED IN

TENS

ITY

0

5

10

15

20

25

30

35

0 20 40 60 80 100TA - AMBIENT TEMPERATURE - degC

I Fmax

- M

AXIM

UM FO

RWARD

CURR

ENT -

mA

7

Figure 7 Radiation Pattern for 23deg Figure 8 Radiation Pattern for 30deg

Figure 9 Relative Light Output vs Junction Temperature Figure 10 Relative Forward Voltage vs Junction Temperature

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT - DEGREE

NORM

ALIZ

ED IN

TENS

ITY

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT - DEGREE

NORM

ALIZ

ED IN

TENS

ITY

01

1

10

-40 -20 0 20 40 60 80 100 120TJ - JUNCTION TEMPERATURE TJ - JUNCTION TEMPERATURE

NORM

ALZI

ED IN

TENS

ITY (

PHOTO)

-03

-02

-01

0

01

02

03

-40 -20 0 20 40 60 80 100 120

FORW

ARD

VOLT

AGE S

HIFT

-VGreenBlue

GreenBlue

Intensity Bin Limit Table (131 Iv bin ratio)

BinIntensity (mcd) at 20mAMin Max

U 3200 4200

V 4200 5500

W 5500 7200

X 7200 9300

Y 9300 12000

Z 12000 16000

1 16000 21000

2 21000 27000

3 27000 35000

4 35000 45000

5 45000 59000

Tolerance for each bin limit is plusmn 15

Green Color Bin Table

Bin Min Dom Max Dom1 5190 5230

2 5230 5270

3 5270 5310

4 5310 5350

5 5350 5390

Tolerance for each bin limit is plusmn 05nm

Blue Color Bin Table

Bin Min Dom Max Dom1 4600 4640

2 4640 4680

3 4680 4720

4 4720 4760

5 4760 4800

Tolerance for each bin limit is plusmn 05nmNote 1 All bin categories are established for classification of products Products may not be available in all bin categories Please contact your Avago

representative for further information

8

Precautions

Lead Forming

The leads of an LED lamp may be preformed or cut to length prior to insertion and soldering on PC board

For better control it is recommended to use proper tool to precisely form and cut the leads to applicable length rather than doing it manually

If manual lead cutting is necessary cut the leads after the soldering process The solder connection forms a mechanical ground which prevents mechanical stress due to lead cutting from traveling into LED package This is highly recommended for hand solder operation as the excess lead length also acts as small heat sink

Soldering and Handling

Care must be taken during PCB assembly and soldering process to prevent damage to the LED component

LED component may be effectively hand soldered to PCB However it is only recommended under unavoidable circumstances such as rework The closest manual soldering distance of the soldering heat source (soldering ironrsquos tip) to the body is 159mm Soldering the LED using soldering iron tip closer than 159mm might damage the LED

ESD precaution must be properly applied on the 159mm

soldering station and personnel to prevent ESD damage to the LED component that is ESD sensitive Do refer to Avago application note AN 1142 for details The soldering iron used should have grounded tip to ensure electrostatic charge is properly grounded

Recommended soldering condition

Wave Soldering [1 2]

Manual Solder Dipping

Pre-heat temperature 105degC Max -

Preheat time 60 sec Max -

Peak temperature 260degC Max 260degC Max

Dwell time 5 sec Max 5 sec Max

Note 1 Above conditions refers to measurement with thermocouple

mounted at the bottom of PCB2 It is recommended to use only bottom preheaters in order to reduce

thermal stress experienced by LED

Wave soldering parameters must be set and maintained according to the recommended temperature and dwell time Customer is advised to perform daily check on the soldering profile to ensure that it is always conforming to recommended soldering conditions

Note 1 PCB with different size and design (component density) will have

different heat mass (heat capacity) This might cause a change in temperature experienced by the board if same wave soldering setting is used So it is recommended to re-calibrate the soldering profile again before loading a new type of PCB

Avago Technologies LED Configuration

Any alignment fixture that is being applied during wave soldering should be loosely fitted and should not apply weight or force on LED Non metal material is recommended as it will absorb less heat during wave soldering process

At elevated temperature LED is more susceptible to mechanical stress Therefore PCB must allowed to cool down to room temperature prior to handling which includes removal of alignment fixture or pallet

If PCB board contains both through hole (TH) LED and other surface mount components it is recommended that surface mount components be soldered on the top side of the PCB If surface mount need to be on the bottom side these components should be soldered using reflow soldering prior to insertion the TH LED

Recommended PC board plated through holes (PTH) size for LED component leads

LED component lead size Diagonal

Plated through hole diameter

045 x 045 mm(0018x 0018 inch)

0636 mm(0025 inch)

098 to 108 mm(0039 to 0043 inch)

050 x 050 mm(0020x 0020 inch)

0707 mm(0028 inch)

105 to 115 mm(0041 to 0045 inch)

Over-sizing the PTH can lead to twisted LED after clinching On the other hand under sizing the PTH can cause difficulty inserting the TH LED

Refer to application note AN5334 for more information about soldering and handling of high brightness TH LED lamps

CATHODE

InGaN Device

9

Example of Wave Soldering Temperature Profile for TH LED

Recommended solder Sn63 (Leaded solder alloy)SAC305 (Lead free solder alloy)

Flux Rosin flux

Solder bath temperature 255degC plusmn 5degC (maximum peak temperature = 260degC)

Dwell time 30 sec - 50 sec(maximum = 5sec)

Note Allow for board to be sufficientlycooled to room temperature beforeexerting mechanical force

60 sec Max

TIME (sec)

260degC Max

105degC Max

TEM

PERA

TURE

(degC)

Ammo Packs Drawing

Note The ammo-packs drawing is applicable for packaging option ndashDD amp -ZZ and regardless standoff or non-standoff

635 plusmn 1300250 plusmn 0051

1270 plusmn 1000500 plusmn 0039

9125 plusmn 062503595 plusmn 002459125 plusmn 062503595 plusmn 00245

1800 plusmn 05007085 plusmn 00195

070 plusmn 02000275 plusmn 00075 A A

1270 plusmn 0300500 plusmn 0012

VIEW AA

400 plusmn 02001575 plusmn 00075Oslash TYP

205 plusmn 10008070 plusmn 00394

CATHODE

10

Packaging Box for Ammo Packs

Note For InGaN device the ammo pack packaging box contain ESD logo

Packaging Label

(i) Avago Mother Label (Available on packaging box of ammo pack and shipping box)

LABEL ON THISSIDE OF BOX

FROM LEFT SIDE OF BOXADHESIVE TAPE MUST BEFACING UPWARDS

ANODE LEAD LEAVESTHE BOX FIRST

(1P) Item Part Number

(1T) Lot Lot Number

LPN

(9D)MFG Date Manufacturing Date

(P) Customer Item

(V) Vendor ID

DeptID Made In Country of Origin

(Q) QTY Quantity

CAT Intensity Bin

BIN Color Bin

(9D) Date Code Date Code

STANDARD LABEL LS0002 RoHS Compliant e3 max temp 260C

For product information and a complete list of distributors please go to our web site wwwavagotechcom

Avago Avago Technologies and the A logo are trademarks of Avago Technologies in the United States and other countriesData subject to change Copyright copy 2005-2009 Avago Technologies All rights reserved AV02-2228EN - December 15 2009

(ii) Avago Baby Label (Only available on bulk packaging)

(1P) PART Part Number

(1T) LOT Lot Number

(9D)MFG DATE Manufacturing Date

CO Country of Origin

Customer PN

Supplier Code

QUANTITY Packing Quantity

CAT Intensity Bin

BIN Color Bin

DATECODE Date Code

RoHS Compliant e3 max temp 260C Lamps Baby Label

DISCLAIMER Avagorsquos products and software are not specifically designed manufactured or authorized for sale as parts components or assemblies for the planning construction maintenenace or direct operation of a nuclear facility or for use in medical devices or applications Customer is solely responsible and waives all rights to make claims against avago or its suppliers for all loss damage expense or liability in connection with such use

Contents of Submittal

DIA Parking Signs Page 1 of 5

Skyline Products Inc

General Specifications for Full Color LED Inserts

DIA Parking Signs Page 2 of 5

Specification for Full Color LED Inserts Notes

10 Full Color LED VMS Inserts

11 Quality Assurance

ISO 90012008 certification for design manufacturing and service Current CDOT and DIA requirement

12 General ETL Listed for UL 48 UL50 and UL 1433 Current CDOT and DIA

requirement 13 Housing Properties Sign housing are designed in accordance to AASHTO Standard Specifications for Structural Supports for Highway Signs Luminaires and Traffic Signals ndash 6th Edition for wind speeds of up to 140 mph AASHTO group load combinations include total sign weight dead load ice and wind loads and the design meets the fatigue requirements for truck-induced gusts Snow loading is include in design loads for applicable geographical regions

Current CDOT and DIA requirement

Sealed housing Welding compliance with AWS standards

All welding shall be by an inert gas process in accordance with the American Welding Society (AWS) Standards 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum The LED DMS manufacturerrsquos welders and welding procedures shall be certified by an ANSIAWS Certified Welding Inspector to the 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum Proof of certification of all the LED DMS manufacturerrsquos welders and applicable welding procedures shall be supplied with the submittals The name phone number and address off the ANSIAWS Certified Welding Inspector that certified the LED VMS manufacturerrsquos welders and procedures shall also be provided with the submittals

Current CDOT and DIA requirement

Black KYNAR 500 coated face on mask and borders mdash 30-year coating guaranteed to not chip fade or peel for 20 years

Current CDOT and DIA requirement

The lens panel assembly shall consist of a KYNAR 500 coated aluminum mask over a clear glazing The lens panel assembly shall be modular in design interchangeable without misalignment of the lens panel and the LED pixels and removable from within the main sign housing

Current CDOT and DIA requirement

Aluminum face (090rdquo) mask over glazing with apertures for the pixels The lens panel aluminum mask shall be 0090 inch minimum thickness and finished with a matte black licensed factory applied KYNAR 500 Resin Fluoropolymer based coating system It shall be perforated to provide an aperture for each pixel on the display modules Each aperture shall be as small as possible without blocking the LED light output at the required viewing angle The Skyline aluminum face mask with aperture system will significantly minimize glare on the sign as it blocks more than 73 of sun rays making it very legible even with direct sunlight This method should be required over a ldquolouverrdquo system Louvers create a shelf above each row of pixels collecting snow ice dirt etc and ultimately inhibiting the display

Current CDOT and DIA requirement

Polycarbonate glazing 18rdquoGE LEXAN XL102UV Single lift face that allows a single technician to easily lift the entire face for safe fast and easy access to all the internal sign components

Current CDOT and DIA requirement

Mounting brackets Skyline will work with the appropriate parties to develop a mounting system to accommodate for the type of sign being provided and the structure requirements

Natural aluminum finish (excluding face) Current CDOT and DIA requirement

14 Environmental Control 8 watt per foot heat tape will be installed along the bottom of entire display area Provided heat tape will be controlled by the Advanced Humidity Sensing System of the controller

Current CDOT and DIA requirement

DIA Parking Signs Page 3 of 5

Environmental Sensors (1) Photocell Sensor (1) Internal Temperature Sensor (1) Humidity Sensor (1) Door Alarm

15 LED Display and Electronics Electronics designed and tested to -40degC to 85degC Current CDOT and DIA

requirement True 18-inch display (275 inch vertical and horizontal pitch) Current CDOT and DIA

requirement Display Matrix 7 high x 30 wide Legibility distance 200-1200 feet Current CDOT and DIA

requirement Printed circuit board are built to IPC-A-610D Class 2 certification Current CDOT and DIA

requirement Display modules are easily removable and replicable without the use of any additional tools

Current CDOT and DIA requirement

LED type Each Pixel contains three strings of LEDs

String 1 AlInGaP 30 degree LEDs (Red) String 2 InGaN 30 degree LEDs (Green) String 3 InGaN 30 degree LEDs (Blue)

Pixel design brightness 12400 candela at 20 mA (18rdquo characters) Current CDOT and DIA

requirement LED drive current

Red LED lt 30mA Blue and Green LEDs lt 15mA

All LEDs will have standoffs providing superior LED cooling and eliminate corrosion LED pixel protection and alignment device Silicon conformal coat will conform to MIL-I-46058C Type SR and IPC-CC-830 standards

Current CDOT and DIA requirement

Uniform LED color and brightness 256 minimum brightness levels Pixel Test

The pixel test shall be performed from the central controller on command and automatically once a day During a pixel test the operational status of each pixel shall be tested and then transmitted to the central controller or laptop computer This pixel status test shall report back all LED color string errors within each pixel A list of defective LED color strings shall be provided listing string color line number module number column number and row number for the associated pixel for each defective string The pixel test must be completed in less than 05 seconds regardless of message status

Current CDOT and DIA requirement

True Message Display Verification (Pixel Read) The TMDV shall be performed during both message downloads and during every sign poll from the central controller or laptop computer The TMDV shall perform a real-time read of the displayed message and shall return the operational state of each LED color string within each pixel to the central controller as it is currently displayed to the motorist including any errors This shall allow the central controller operator to see what is visibly displayed to the motorist on an individual pixel basis During a TMDV the operational state of each LED color string within each pixel shall be read by the sign controller to allow the central controller or laptop computer to show the actual message including static flashing and alternating messages that are visibly displayed on the sign in a WYSIWYG format This pixel read shall take place while a message is displayed on the sign without disturbing the message in any way Any flashing flickering blinking dimming or other disturbance of the message during this pixel read shall be cause for rejection of the sign The TMDV shall be an actual real time read of LED color strings at the time of

Current CDOT and DIA requirement

DIA Parking Signs Page 4 of 5

the associated sign poll or message download and shall not be accomplished by simulating errors based on the last pixel test

16 Power Supplies and Sensors High-efficiency power supplies Current CDOT and DIA

requirement Redundant power supply Current CDOT and DIA

requirement Power supply sensors Current CDOT and DIA

requirement Operational status feedback of all sensors Current CDOT and DIA

requirement All LED module power supply voltages shall be continuously measured and monitored by the sign controller The sign controller shall provide these voltage readings to the master controller or laptop computer upon command When a voltage drops below a critical value an error message shall be generated and transmitted to the master controller or laptop computer

17 AC Electrical AC Electrical components will conform to NEC standards Current CDOT and DIA

requirement GFCI outlet 20 Controller and Controller Cabinet 21 Sign Controller Skyline Advanced Controller will be located within each sign housing The controller shall monitor and control the ventilation system and all sensors within the sign housing

Ability to control multiple signs on a single sign structure NTCIP compliance Current CDOT and DIA

requirement 22 Cabinet Type A Skyline extended pole cabinet will be provided Natural aluminum exterior finish Pull-out laptop shelf Door alarm 23 Environmental Control Humidity sensor Internal temperature sensor 24 AC Electrical Conformity with NEC standards Current CDOT and DIA

requirement Circuit breakers Current CDOT and DIA

requirement GFCI outlet 25 Surge Protection Two-stage AC power surge protection with feedback and automatic shutdownisolation

Current CDOT and DIA requirement

The system power shall be protected by two stages of transient voltage suppression devices Tripping of each stage (or both if tripped simultaneously) of the surge protection shall cause the sign controller to call central and report the error condition (for dialup operation) or report the error condition to central on the next poll (for multi-drop operation) There shall be an option that is either enabled or disabled and is selected and downloaded from the central controller to the sign controller When this option is enabled tripping of the second stage of surge protection shall prevent power from reaching any components of the sign until the surge protection has been replaced When this option is disabled the sign will continue to function normally after the second stage of surge protection is tripped

30 Software Signs and Controllers shall be fully compatible with the DIA NTCIP sign software at no additional cost to the department in accordance with these specifications

DIA Parking Signs Page 5 of 5

40 Warranty and Telephone Technical Support One-year limited parts return-to-factory warranty Current CDOT and DIA

requirement Lifetime standard telephone support Current CDOT and DIA

requirement

  • Cover Page
  • Cover Letter
    • Cover Letter
    • Transmittal Letter
      • Product Details
        • Sign Brochure
        • Sign Details
        • System Block Diagram
        • Wiring Block Diagram
          • Industry Compliances
            • ISO Certificates
            • UL Authorization
            • NTCIP
            • Welding Procedures-Employees
              • Component Cut Sheets
                • Kynar
                • Lexan
                • Latch
                • Heat Tape
                • GFI
                • Hub
                • Controller
                • Comm Surge
                • AC Surge
                • Ethernet
                • Power Supply
                • LED
                  • Drawings
Page 17: )5217 $&&(66 6/,0/,1( - Denver International Airportbusiness.flydenver.com/bizpdf/DIAID_2318.pdfSign housings are designed in accordance with AASHTO Standard Specifications for Structural

GFCI Personnel Protection DevicesGFCI Personnel Protection DevicesHospital Grade GFCI Receptacles mdash Back and Side Wired15 AMP 125V at Receptacle 20 AMP 125V Feed-ThroughDESCRIPTION CAT NO COLOR NEMA CONFIG

Basic Cat No Denotes Brown

Duplex Receptacle with LED Indicator Light 6598-HG I W GY R

20 AMP 125V at Receptacle and Feed-ThroughDESCRIPTION CAT NO COLOR NEMA CONFIG

Basic Cat No Denotes Brown

Duplex Receptacle with LED Indicator Light 6898-HG I W GY R

Commercial Grade GFCI Receptacles mdash Back and Side Wired15 AMP 125V at Receptacle 20 AMP 125V Feed-Through

DESCRIPTION CAT NO COLOR NEMA CONFIGBasic Cat No Denotes Brown

No Indicator Light 6599 I W GY E A

Duplex Receptacle with LED Indicator Light 6598 I W

With 41frasl2 Leads 6599-L I W

Buttons match face color 6599-A I W A

20 AMP 125V at Receptacle and Feed-ThroughDESCRIPTION CAT NO COLOR NEMA CONFIG

Basic Cat No Denotes Brown

No Indicator Light 6899 I W GY

Duplex Receptacle with LED 6898 I WIndicator Light

Buttons match face color 6899-A I W A

Switch-Rated GFCI - Back and Side Wired 20 AMP 125V Switch-RatedSwitch Rating 15 HP 120VDESCRIPTION CAT NO COLOR

Basic Cat No Denotes Brown

Blank Face GFCI No Indicator Light 6490 I W E

Combination Switch GFCI Outlet mdash Side WiredSwitch 1000W 125V AC Outlet 15 AMP 125V Feed-Through 20AMP 125VDESCRIPTION CAT NO COLOR

Basic Cat No Denotes Brown

Single-Pole Switch amp GFCI Protected Outlet 5299 I W

All devices are UL Listed Also CSA Certified except where indicated by

6599-W

5299-W

SPECIFICATIONS amp FEATURESReceptaclesbull Trip threshold meets or exceeds UL

requirements for tripping timebull Impact-resistant thermoplastic cover and bodybull Silver alloy contactsbull Compatible with all Decora devices supplied

with Decora wallplate available in selectedDecora colors

bull Terminals accept up to No12 solid or stranded wire

Combination SwitchGFCIbull Ideal for kitchens bathrooms modular kitchen

units bathroom cabinet fixtures lamp cabinetfixtures and applications where combinationdevices are used

TESTING amp CODE COMPLIANCEbull UL Standard 943 Class A (GFCI) and 498

(receptacles)bull UL Listed (File 48380)bull Meets ANSI C73 NEMA WD-1 require-

ments for duplex receptaclesbull CSA Certified (LR-57811)bull Backed by a Limited Two-Year Warranty

COLORBasic Cat Nos shown above denote Brown color Forother color selections add the suffix to catalog numberas follows Ivory (-I) White (-W) Gray (-GY) Red (-R)Black (-E) Almond (-A)

MATERIAL CHARACTERISTICSFlammability Rated V2Operating Temperature -30degF (-35degC) to 151degF (66degC)

421

(10

69

mm

)

170 (432 mm)

130 (330 mm)

113

(286 mm)143

(362 mm)

270

(68

6 m

m)

COMMERCIAL GRADE GFCI RECEPTACLECat No 6599

RESET

TEST

270

(68

5 m

m)

112 (317 mm)

153 (388 mm)

COMBINATION SWITCH GFCI OUTLETCat No 5299

5-15RG

W

5-15RG

W

5-20RG

W

5-20RG

W

F1 To learn more about Levitonrsquos outstanding offering of devices visit our Website at wwwlevitoncom Building a Connected World

RussellHenry
Rectangle

RigidIMC Conduit FittingsTampB Catalog Number

H100-TBUPC Number 78621089863Status ActiveDescription

1 in Zinc Hub Connector with thermoplastic insulating throat sealing ring-Nitrile (BUNA-N) For use with RigidIMC ConduitApplication

Suitable for hazardous locations use in Class I Di-

vision 2 Class II Division 1amp2 Class III Division 1

amp 2 per NEC 501-4(b) 502-4 (a) and 503-3 (a)

Suitable for hazardous locations use in Class II

Groups E F G amp Class III locations per CEC 18-

202 18-252 18-302 18-352

General

Trade Size (inches) 1

Material Zinc

Dimension Information

Dimension A (inches) 2

Dimension B (inches) 1 1316

Dimension C (inches) 1 116

Dimension D (inches) 14

Dimension E (inches) 1

Specifications

3dmodel Available on Website

Packaging

TampB Inner Pack 5

Package in Units 25

TampB Sold in UOM Each

TampB Weight Per UOM 39 lbs per 100

Application Support

Spacing Chart Available on Website

Certifications

RoHS Compliance Yes

Certifications

File Nbr

E 23018

For further technical assistance please contact us

Thomas amp Betts - USA8155 TampB BlvdMemphis TN 38125wwwtnbcom

TampB Technical SupportMS 3B-508155 TampB BlvdMemphis TN 38125

Hours 7AM - 6PM CDTMonday-FridayPhone (888) 862-3289Fax (901) 252-1321Emailtechsupporttnbcom

Skyline Controller - Headless Cut Sheet - Revised 073015 Page 1 of 2

Skyline Controller - Headless

The Skyline Controller consists of an IP addressable NTICP compliant Controller The Skyline Controller is equipped with

all the necessary equipment to run an NTCIP compliant Variable Message Signs of virtually any type or configuration The

Controller is also equipped with other essential features required by various industry standards and DOTs alike

The Skyline Controller is structured around an environmentally hardened Linux-based controller which is fully NTCIP

compliant The Controller also has the following features

NTCIP is natively supported (Protocol converter or translator devices are not required)

Contains memory for storing Changeable amp Permanent messages Graphics Fonts and other necessary files for

controller operation

Contains DMS-specific control firmware (embedded software) that monitors internalexternal sensors (internal temp

ambient temp humidity power supplies battery voltage etc) displaypixel status amp errors communication inputs and

controls the sign display and environmentals as directed by external NTCIP compliant control software

Utilization of a powerful Linux based Central Processing Unit

An Integrated terminal connection

Two (2) NTCIP-compliant RS232 communication ports

One (1) NTCIP-compliant Ethernet port with RJ45 connector

Compatible with an external Hayes-compatible modem or other communications equipment

Integrate Hardware watchdog circuit that provides automatic reset of controller and communications devices

Operating temp range of -40deg to 74deg C (-40deg to 165deg F) and meets applicable NEMA TS2 and TS4 Standards

The user interface is provided via laptop computer to perform the following functions that include

Navigating the controllerrsquos menu subsystem

Displaypixel diagnostics

Activation of messages stored in memory (Permanent amp Changeable)

Configuring communications port settings and NTCIP options

lsquoPowerrsquo Switch and Indicator used to switch main power on to the controller

lsquoLocalRemotersquo Selection used to place the controller in ldquolocal mode

Reset functionality used to restart the controller andor sign(s)

debode
Text Box

Skyline Controller - Headless Cut Sheet - Revised 073015 Page 2 of 2

The Skyline Controllerrsquos NTCIP Remote Interface Ethernet port utilizes a 10100 Ethernet RJ45 Jack that supports the

UDP network protocol In addition the Controller also contains an NTCIP Local Interface connection that is operated

via a laptop computer Some additional functionality that this interface provides are

An Integrated terminal connection

Remote firmware updates

Compliance with the various industry standards listed here

NTCIP o 1101 - Simple Transportation Management Framework (STMF)

o 1102 - Octet Encoding Rules (OER) Base Protocol

o 1103 - Transportation Management Protocols

o 1201 - Global Object (GO) Definitions

o 1203 - Object Definitions for Dynamic Message Signs

o 2001 - Class B Profile

o 2104 - Ethernet Subnetwork Profile

o 2201 - Transportation Transport Profile

o 2202 - Internet (TCPIP and UDPIP) Transport Profile

o 2301 - Simple Transportation Management Framework (STMF) Application Profile

Conformance Level 1

NEMA TS2 ndash where applicable

o Section 2 ndash Environmental Requirements

NEMA TS4 ndash where applicable

o Section 2 ndash Environmental Requirements

o Section 4 ndash Controller To Sign Interface

o Section 8 ndash Electronics and Electrical

o Section 9 ndash Performance Monitoring

o Section 10 ndash Power Requirements

UL48 ndash Standard for Electric Signs

UL50 ndash Standard for Enclosures for Electrical Equipment

IPC-CC-830 ndash For Silicon Conformal Coating

IPC-A-610C Class 2 Acceptability of Electronic Assemblies

ANSIIPC-7711 Rework of Electronic Assemblies

ANSIIPC-7721 Rework and Modification of Printed Boards and Electronic Assemblies

TThhee ZZoonneeBBaarrrriieerr SSeerriieess is a uniquelymodular data and signal line protectionsystem for 24V 4-20mA current loopand Industrial Ethernet applications Byproviding an effective barrier betweenuncontrolled transient environments andyour valuable electronic systems theZoneBarrier Series protects you fromcostly system down time and equipmentfailure

TThhee ssoopphhiissttiiccaatteedd hhyybbrriidd cciirrccuuiittrryyemployed by the ZoneBarrier Seriesprotects your equipment withoutimpeding normal operation ZoneBarrierprotection components comprise acombination of high energy GasDischarge Tubes with ultra fast diodesand Silicon Avalanche Diodes Thiscombination of high quality surgeprotection components gives theZoneBarrier Series its characteristic lowlet-through voltage and high 10kA surgecurrent capacity which provides excellentprotection ZoneBarrier devices haveRJ45 terminal strip or pluggableterminal strip connectors

DDeessiiggnneedd ffoorr mmuullttii--lloooopp oorr ssiinnggllee ccoonnttrroolllloooopp aapppplliiccaattiioonnss the ZoneBarrier Seriesoffers a flexible surge protection solutionthat is capable of growing with yourrequirements A ZoneBarrier module canbe used as a stand-alone device or as abuilding block in a surge protectionsolution as simple or as complex as yourrequirements now and in the future

OOnnee ssiimmppllee mmaannuuaall ooppeerraattiioonn clampsmodules securely onto DIN rail an actionthat also automatically provides theessential high-integrity groundconnection Standard lsquoTop-hatrsquo (T-section)DIN rail is generally suitable for mountingZoneBarrier Series modules Where anumber of ZoneBarrier Series modulesare mounted on one rail any that areincorrectly mounted (and therefore notsecurely grounded) are very obviousand can easily be remountedcorrectly The ZoneBarrierSeries also has twomounting feet ateither end of theu n i t

enabling mounting to a flat surface suchas a cabinet wall

ZZoonneeBBaarrrriieerr ddaattaa aanndd ssiiggnnaall ddeevviicceess aarreetteesstteedd ttoo IIEECC 6611000000--44--55 and CCITT K17Industrial Ethernet compatible versionsare also UL Certified Cat5 and UL 497BListed ZoneBarriers come complete witha full 10 year product warranty

AAddddiittiioonnaall pprrootteeccttiioonn should be providedfor other systems which may be inter-connected eg power feeds telephonewiring etc other units are available forthis purpose

Data Protection

Protects sensitive IO ports against induced surgesand transients

ZoneBarrier

FFoorr 2244VV 44--2200mmAA ccuurrrreenntt lloooopp aapppplliiccaattiioonnss

IInndduussttrriiaall EEtthheerrnneett ccoommppaattiibbllee vveerrssiioonnssUULL CCeerrttiiffiieedd CCaatt55

TThhrreeee ssttaaggee pprrootteeccttiioonn iinncclluuddiinngg GGaass DDiisscchhaarrggee TTuubbee aanndd SSiilliiccoonn AAvvaallaanncchhee DDiiooddee tteecchhnnoollooggyy

TTeesstteedd ttoo IIEECC 6611000000--44--55 aanndd CCCCIITTTT KK1177

1100 yyeeaarr pprroodduucctt wwaarrrraannttyy

CCoouunnttrryy SSttaannddaarrddAAuutthhoorriittyy AApppprroovveedd ffoorr PPrroodduucctt

United States amp UL 497B Listed Networks 24540Canada UL Certified TIAEIA 568-A Cat5

SSppeecciiffiiccaattiioonn

903-1

08 R

ev A

06

08

06

All figures typical at 77degF (25degC) unless otherwise stated

MMaaxxiimmuumm llooaadd ccuurrrreenntt05 Amps

MMaaxxiimmuumm ssuurrggee ccuurrrreenntt4-20mA versions 10kA100Base-T versions8kA (1kA per line)

MMaaxxiimmuumm lleeaakkaaggee ccuurrrreenntt5microA at working voltage (4-20mA versions)

MMaaxxiimmuumm iinn lliinnee rreessiissttaanncceelt 5 ohms

BBaannddwwiiddtthh4-20mA versions 05 MHz100Base-T versions155 MHz

AAmmbbiieenntt tteemmppeerraattuurree lliimmiittssndash40degF to +185degF (working)ndash40degC to +85degC (working)

HHuummiiddiittyy95 RH (non-condensing)

CCaassiinnggMolded plastic

WWeeiigghhtt28oz (008Kg)

DDiimmeennssiioonnssSee figure 1

EEMMCC ccoommpplliiaanncceeBS EN 60950 1992BS EN 61000-6-2 1999

IInnssttaallllaattiioonn

All ZoneBarrier modules are installed in-lineand are identified with ldquoProtectedrdquo andldquoUnprotectedrdquo for fail-safe installation

DDIINN rraaiill mmoouunnttiinngg ((ffiigguurree 22))ZoneBarrier modules can be mounted on anystandard T-section DIN rail or on the optional19rdquo DIN rail assembly To attach theZoneBarrier module to the DIN rail simplylocate the DIN rail foot of the module over onedge of the DIN rail and then securely pushthe ZoneBarrier onto the DIN rail Note theDIN rail must be properly grounded

SSttaanndd--aalloonnee iinnssttaallllaattiioonn ((ffiigguurree 33))To install a ZoneBarrier module as a stand-alone protector attach an ground lead to thesupplied ring terminal and secure this withthe self tapping screw provided to the baseof the unit Using screws (or bolts) mount themodule on any flat surface

TToo oorrddeerr ssppeecciiffyy -- Model number as per specification tableabove

MMoouunnttiinngg ooppttiioonnss

2211660055 5rdquo DIN rail for up to 4 ZoneBarriers

2211664499 175rdquo DIN rail for up to 16 ZoneBarriers

2244550000 19rdquo DIN rail (with mounting brackets) for up to 32 ZoneBarriers

Note In accordance with our policy of continuousimprovement we reserve the right to change the productrsquosspecification without notice

FFiigguurree 22 DIN rail installation FFiigguurree 33 Stand alone installation

FFiigguurree 11 Dimensions

AApppprroovvaallss

MMooddeell TTyyppee LLiinneess WWoorrkkiinngg LLiimmiittiinngg MMaaxxiimmuumm CCoonnnneeccttoorrssvvoollttaaggee vvoollttaaggee ccoonnttiinnuuoouuss

ooppeerraattiinnggvvoollttaaggee

((VV)) ((VV)) ((VV))

24536 4-20mA 4 plus shield 24 30 30 Terminal strip24539 4-20mA 2 plus shield 24 30 30 Pluggable terminal strip24542 4-20mA 6 24 30 30 Pluggable terminal strip24547 4-20mA 4 plus 2 shields 24 30 30 Pluggable terminal strip24540 100Base-T 8 5 10 NA RJ4524550 100Base-T 2 x 4 5 10 NA 2 x RJ4524551 100Base-T 8 5 10 NA RJ45 110 Block

Suitable for Cat5 (8 wire) applications 2KV 1250 1kA 820

AAttllaannttiicc SScciieennttiiffiicc CCoorrppoorraattiioonn4300 Fortune Place Suite A W Melbourne FL 32904 USATel +1 800-544-4737 +1 321-725-8000 Fax +1 321-727-0736E-mail salesatlanticscientificcom wwwascsurgecom

AA mmeemmbbeerr ooff tthhee MMTTLL IInnssttrruummeennttss GGrroouupp ppllcc

casstr
Rectangle

wwwantairacom

Antaira Technologies - Toll-Free (877) 229-3665 - Phone (714) 671-9000 - FAX (714) 671-9944 - e-Mail infoantairacom - Website httpwwwantairacom

140

94

127

30

65

58

268

47

16

116

6

16

385

50 52

Lanolinx LNX-500A800A58-Port 10100BaseTX Slim Industrial Switch

wwwantairacom

Toll-Free (877) 229-3665Phone (714) 671-9000FAX (714) 671-9944

e-Mail infoantairacomWebsite httpwwwantairacom

Reverse Polarity Protection Present

Overload Current Protection Present

Mechanical Casing IP30 Metal Case Dimension (W x H x D) 30 x 140 x 95 mm (118 x 551 x 374 in) Installation DIN-RailWall Mountable

Weight Unit Weight 1 lbs Shipping Weight 15 lbs

Operation Temperature Standard -10deg C to 70deg C (14deg F to 158deg F) Wide Operating Temperature -40deg to 80deg C (-40deg to 176deg F)

Operation Humidity 5 to 95 (Non-condensing)

Storage Temperature -40deg C to 85deg C

EMI FCC Class A CE EN6100-4-2EN6100-4-3EN6100-4-4EN6100-4-5EN6100-4-6 EN6100-4-8EN6100-4-11EN6100-4-12EN6100-6-2EN6100-6-4

Safety ULcUL Class I Division 2 CE EN60950-1

Stability Testing Shock IEC60068-2-27 Free Fall IEC60068-2-32 Vibration IEC60068-2-6

Warranty 5-Year Warranty

LNX-500A 5-Port 10100BaseTX Slim Industrial Ethernet SwitchLNX-500A-T 5-Port 10100BaseTX Slim Industrial Ethernet Switch Wide Operating TemperatureLNX-800A 8-Port 10100BaseTX Slim Industrial Ethernet SwitchLNX-800A-T 8-Port 10100BaseTX Slim Industrial Ethernet Switch Wide Operating Temperature

DR-4524 45W 24VDC Industrial DIN Rail Power SupplyDR-75-24 75W 24VDC Industrial DIN Rail Power SupplyDR-120-24 120W 24VDC Industrial DIN Rail Power Supply

Standard IEEE 8023 10BaseT Ethernet IEEE 8023u 100BaseTX Fast Ethernet IEEE 8023x Flow Control and Back-Pressure

Protocol CSMACD

Switch Architecture Store and Forward

Transfer Rate 14880pps for Ethernet Port 148800pps for Fast Ethernet Port

MAC Address 2K MAC Address Table

Memory Buffer LNX-500A 384 Kbits LNX-800A 448 Kbits

LED Unit Power 1 Power 2 Fault Port LinkActivity Full-DuplexCollision

Connector LNX-500A 5 x 10100TX RJ-45 with Auto MDIMDI-X Function LNX-800A 8 x 10100TX RJ-45 with Auto MDIMDI-X Function

Network Cable 10BaseT 2-pair UTPSTP Cat 3 4 5 cable EIATIA-568 100-ohm (100m) 100BaseTX 2-pair UTPSTP Cat 5 cable EIATIA-568 100-ohm (100m)

Back-Plane LNX-500A 10 Gbps LNX-800A 16 Gbps

Packet Throughput Ability LNX-500A 149Mpps 64bytes LNX-800A 238Mpps 64bytes

Power Supply DC 12 ~ 48V Redundant Power with Polarity Reverse Protect Function and Removable Terminal Block

Power Consumption LNX-500A 293 Watts LNX-800A 471 Watts

technical datasheet

wwwmtl-instcom enquirymtl-instcom

are highly reliable dual-redundant varistor networks ensuring your site is never unprotected Fully automatic in operation ZoneDefender PRO reacts immediately clamping voltage surges without causing undue leakage losses under normal operation No operator intervention is required ZoneDefender PRO resets automatically and is maintenance free

Suitable for all AC power applications ZoneDefender PRO devices provide protection for AC power supplies with no restriction to the amount of load current

Thermal fusing is incorporated into each ZoneDefender PRO as an additional safety feature Short circuit protection with 200kA AIC rating is also supplied as standard for added peace of mind

ZoneDefender PRO offers an LED status indication allowing each varistor network to be continually monitored and indicated by LEDs on the front panel of the device In addition remote monitoring is enabled by the unitrsquos remote indication contacts

Installation is simple - the ZoneDefender PRO devices can be easily surface or nipple mounted

The ZoneDefender PRO Series is UL 1449 3rd Edition Listed and boasts an unrivaled 10 year lsquono questions askedrsquo manufacturers product warranty ZoneDefender PRO devices also exceed the requirements of ANSIIEEE C6245 and ANSIIEEE C6241

The ZoneDefender PRO Series is a versatile high performance surge protector designed for use in a wide variety of industrial institutional and commercial applications The ZoneDefender PRO is the most compact powerful feature-rich surge protector on the market today State-of-the-art circuitry protects equipment from high frequency noise as well as from damaging electrical transients and high-energy disturbances In addition the ZoneDefender PRO Series offers cost-effective high capacity protection along with application versatility features which make the Series the ultimate surge protection solution

ZoneDefender PRO units provide protection between Line to Neutral Line to Ground Line to Line and Neutral to Ground Utilizing Metal Oxide Varistor (MOV) technology the ZoneDefender PROrsquos protection circuits

ZoneDefender Pro SeriesThe most compact powerful feature-rich AC surge protector available

bull 80kA100kAamp120kAsurge-currentratingperphase

bull Includeshigh-performanceEMIRFIfiltering

bull LEDstatusindicationviasolidstatediagnosticsplusremoteindicationcontacts

bull Built-inaudiblealarm

bull Thermalandshortcircuitfusing

bull Shortcircuitcurrentrating200kAIC

bull UL14493rdEditionListed

bull 10yearproductwarranty

901-104RevB160811

EUROPE (EMEA) +44 (0)1582 723633 THE AMERICAS +1 800 835 7075 ASIA-PACIFIC +65 6 487 7887

enquirymtl-instcom csinfomtl-instcom salesmtlsingcomsg 901-104 RevB 160811

The given data is only intended as a product description and should not be regarded as a legal warranty of properties or guarantee In the interest of further technical developments we reserve the right to make design changes

SPECIFICATIONMaximum surge current (Imax)

80kA 100kA amp 120kA (820micros)Maximum continuous operating voltage

120240 versions - 140Vac270VacLines protected AC

L-N L-G L-L N-GDuty cycle performance (820micros)

Rated 1 impulse10000A gt6500 Impulses100A infinite

Long duration current pulse (101000micros) capability

3600A (tested)Frequency range

47Hz to 63HzAmbient temperature limits

ndash40degF to +185degF workingndash40degC to +85degC working

Humidity95 RH (non-condensing)

Audible Alarm90dB

EMIRFI Attenuation-75dB maximum 100kHz to 100MHz

Weight55 lbs (25 kg ) - Split Phase35 lbs (16 kg) - Single phase

DimensionsSee Figure 1 and Figure 2

SCCR RatingSuitable for use on a circuit capable of delivering not more than 200000 rms symmetrical Amperes 480V max

EMC complianceBS EN 60950 1992BS EN 61000-6-2 1999

Ratings in compliance with IEC 61643-1Imax = 80kA 100kA amp 120kAIimp = 5kA (10350)All current results are per phase

EnclosureNEMA 1 2 33R4 4X 12 and 13 (IP66)

Terminals10 AWG (5mm2)

MountingSurface mount by 021rdquo (5mm) diameter holes

Remote contactsForm C (NC NO C) 60W DC 120VA AC 3A max

Indication

Green LED onRed LED off Power protection in all

modes all phases

Green LED offRed LED on

Protection fault (remote indication alarm via contacts amp audible alarm)

Green LED onRed LED on Neutralground fault (voltage

potential)

DIMENSIONSFigure 1 Split phase dimensions

Figure 2 Single phase dimensions

Model Workingvoltage

UL1449 VPR3rd Edition

Limiting voltageUp

Ringwave200A Phase types

3kA 10kA (In) 80kA versions (V) (V) (V) (V) (kV) (V)ZD16700 120 600 580 800 08 60 Single phase 2-wireZD16701 120240 600 580 800 08 60 Split phase 3-wireZD16709 240 1200 890 1200 12 75 Single phase 2-wire TTZD16900 120TT 6001200 580890 8001300 0813 6075 Single phase 2-wire TTZD16901 120240TT 6001200 580890 8001300 0813 6075 Split phase 3-wire TT100kA versionsZD16730 120 600 580 800 08 60 Single phase 2-wireZD16731 120240 600 580 800 08 60 Split phase 3-wireZD16739 240 1200 890 1200 12 75 Single phase 2-wire TTZD16930 120TT 6001200 580890 8001300 0813 6075 Single phase 2-wire TTZD16931 120240TT 6001200 580890 8001300 0813 6075 Split phase 3-wire TT120kA versionsZD16740 120 600 580 800 08 60 Single phase 2-wireZD16741 120240 600 580 800 08 60 Split phase 3-wireZD16749 240 1200 890 1200 12 75 Single phase 2-wire TTZD16940 120TT 6001200 580890 8001300 0813 6075 Single phase 2-wire TTZD16941 120240TT 6001200 580890 8001300 0813 6075 Split phase 3-wire TT

TO ORDER SPECIFY

APPROVALSCountry StandardAuthority Approved for Product

United StatesCanada

UL 1449 3rd Edition Listed AC power product ZD16700 ZD16701 ZD16709 ZD16900 ZD16901 ZD16730 ZD16731 ZD16739 ZD16930 ZD16931 ZD16740 ZD16741 ZD16749 ZD16940 ZD16941

randybobo
Rectangle

Notes1 Safety approvals cover frequency 47-63 Hz2 At low temperature and low line voltage start uptime will increase

AC-DC

Specification

100 Watts

bull -40 ordmC to +75 ordmC Operation

bull 100 W - Baseplate Cooled

bull High Efficiency Resonant Topology

bull Remote Sense

bull 5V Standby Output

bull Remote OnOff amp Power OK Signal

bull 3 Year Warranty

ECC100 Series

InputInput Voltage bull 85-264 VAC (120-370 VDC) derate output

power lt90 VAC by 10Input Frequency bull 47-400 Hz (See note 1)Input Current bull 14 A typical at 115 VAC full load

08 A typical at 230 VAC full loadInrush Current bull 40 A max at 230 VAC 25 ordmC cold startPower Factor bull EN61000-3-2 class AEarth Leakage Current bull 300 microA at 264 VAC60 Hz max

0511 mA 115230 VAC at 400 Hz typInput Protection bull Internal T50 A250 V fuse in line

and neutral

OutputOutput Voltage bull 12-48 VDC (see tables)Output Voltage Trim bull plusmn5Initial Set Accuracy bull plusmn1 V1 plusmn3 V2Minimum Load bull No minimum load requiredStart Up Delay bull Typically 1 s (see note 2)Start Up Rise Time bull 50 ms typicalHold Up Time bull 16 ms min at 115 VACDrift bull plusmn02 after 20 min warm upLine Regulation bull plusmn05 maxLoad Regulation bull plusmn1 V1 plusmn5 V2 maxOverUndershoot bull 5 typicalTransient Response bull 4 max deviation recovery to within

1 in 500 micros for a 50-75-50 loadchange

Ripple amp Noise bull 1 pk-pk V1 V2 2 20 MHz bandwidthOvervoltage Protection bull 115-140 Vnom recycle input to resetOverload Protection bull 110-150 V1 onlyShort Circuit Protection bull Continuous trip and restart (Hiccup mode)Temperature bull 005˚CCoefficientRemote Sense bull Compensates for 05 V total voltage dropRemote OnOff bull Uncommitted isolated optocoupler diode

powered diode inhibits V1

xppowercom

GeneralEfficiency bull 88 typicalIsolation bull 4000 VAC Input to Output

1500 VAC Input to Ground500 VDC Output to Ground

Switching Frequency bull 65 kHz typicalSignals bull Power OK - open collector

Remote OnOff 5 V StandbyMTBF bull 220 kHrs to MIL-HDBK-217F at 25 ordmC GB

EnvironmentalOperating Temperature bull -40 ˚C to +75 ˚C ambient Baseplate must

be maintained le+85 ordmC see longformdatasheet for further details

Cooling bull Baseplate conduction coolingOperating Humidity bull 95 RH non-condensingStorage Temperature bull -40 ˚C to +85 ˚COperating Altitude bull 3000 mShock bull 30 g pk half sine 6 axesVibration bull 2 g rms 5 Hz to 500 kHz 3 axes

EMC amp SafetyLow Voltage PSU EMC bull EN61204-3 high severity level as belowEmissions bull EN55022 level B conducted

EN55022 level A radiatedHarmonic Currents bull EN61000-3-2 class AVoltage Flicker bull EN61000-3-3Radiated Immunity bull EN61000-4-3 level 3 Perf Criteria AEFTBurst bull EN61000-4-4 level 3 Perf Criteria ASurge bull EN61000-4-5 installation class 3

Perf Criteria A installation class 4Perf Criteria A with optional filter board

Conducted Immunity bull EN61000-4-6 level 3 Perf Criteria ADips amp Interruptions bull EN61000-4-11 30 10 ms 60 100 ms

100 5000 ms Perf Criteria A B BSafety Approvals bull IEC60950-1 CB report CSA 222 No

60950-1 UL60950-1 TUV EN60950-1Equipment Protection bull Class IClass

06-May-09

AC-DC

025 FastonGround tab

2 x 020(508)

230 (5842)

2 x 460 (11684)

500 (1270)

155(394)

2 x 023(58)

J11

2

3 x 020(508)

040(102)

2 x 370(9398)

5 x M3 clearance holes

410(1041)

330(838)

Voltage Adj

Mounting surfacemarked with ldquoArdquo

J2

J3

1

12

10 9

8

ECC100Models and Ratings

Input Connector J1Molex PN 09-65-2038

1 Line2 Neutral

Mechanical Details

Notes1 All dimensions in inches (mm)2 Tolerance xx = plusmn002 (050) xxx = plusmn001 (025)

3 Weight 12 lbs (550g)

J1 mates with Molex housingPN 09-50-1031

Output Connector J2Molex PN 09-65-2088

Pin Single Output1 +V12 +V13 +V14 +V15 RTN6 RTN7 RTN8 RTN

J2 mates with Molex housing PN09-50-1081 and both with Molexseries 5194 crimp terminals

Signal Connector J3Molex PN B10B-PHDSS

1 +5 V Standby2 Logic GND3 Logic GND4 Power OK5 Inhibit Hi6 Inhibit Lo7 +Sense8 -Sense9 +Vout10 -Vout

J3 mates with JST housing PNPHDR-10VS and withJST SPHD-001T-P05 crimp terminals

Output Power Output Voltage V1 MaxOutput Current V1 Standby Supply V2 Model Number

100 W 120 VDC 81 A 50 V05 A ECC100US12

100 W 150 VDC 65 A 50 V05 A ECC100US15

100 W 240 VDC 41 A 50 V05 A ECC100US24

100 W 280 VDC 35 A 50 V05 A ECC100US28

100 W 480 VDC 20 A 50 V05 A ECC100US48

debode
Highlight

1

HLMP-EGxx HLMP-EHxx HLMP-ELxxNew T-1frac34 (5mm) Extra High Brightness AlInGaP LED Lamps

Data Sheet

Features

Viewing angle 15deg 23deg 30deg

High luminous output

Colors 590nm Amber 615nm Red Orange 626nm Red

Package options

With or without lead standoff

Superior resistance to moisture

Untinted for 15deg 23deg and 30deg lamps

Applications

Traffic management- Traffic signals- Pedestrian signals- Work zone warning lights- Variable message signs

Solar Power signs

Commercial outdoor advertising- Signs- Marquees

Description

These Precision Optical Performance AlInGaP LEDs provide superior light output for excellent readability in sunlight and are extremely reliable AlInGaP LED tech-nology provides extremely stable light output over long periods of time Precision Optical Performance lamps utilize the aluminum indium gallium phosphide (AlInGaP) technology

These LED lamps are untinted T-1frac34 packages incorpo-rating second generation optics producing well defined spatial radiation patterns at specific viewing cone angles

These lamps are made with an advanced optical grade epoxy offering superior high temperature and high moisture resistance performance in outdoor signal and sign application The maximum LED junction tempera-ture limit of +130degC enables high temperature operation in bright sunlight conditions The epoxy contains both uv-a and uv-b inhibitors to reduce the effects of long term exposure to direct sunlight

Benefits

Superior performance for outdoor environments

Suitable for auto-insertion onto PC board

2

Package Dimension

A Non-standoff B Standoff

Viewing Angle d

15deg 1239plusmn025(0476plusmn0010)

23deg amp 30deg 1196plusmn025(0459plusmn0010)

Notes1 All dimensions are in millimeters (inches) 2 Leads are mild steel with tin plating3 The epoxy meniscus is 121mm max4 For Identification of polarity after the

leads are trimmed off please refer to the illustration below

CATHODE ANODE

114 plusmn 020(0045 plusmn 0008)

580 plusmn 020(0228 plusmn 0008)

3160(1244) MIN

070 (0028)MAX

100(0039)

MIN

871 plusmn 020(0343 plusmn 0008)

254 plusmn 038(0100 plusmn 0015)

050 plusmn 010(0020 plusmn 0004) SQ TYP

CATHODELEAD

235 (0093)MAX

CATHODEFLAT

114 plusmn 020(0045 plusmn 0008)

580 plusmn 020(0228 plusmn 0008)

3160(1244) MIN

070 (0028)MAX

100(0039)

MIN

871 plusmn 020(0343 plusmn 0008)

254 plusmn 038(0100 plusmn 0015)

050 plusmn 010(0020 plusmn 0004) SQ TYP

CATHODELEAD

CATHODEFLAT

d

150 plusmn 015(0059 plusmn 0006)

500 plusmn 020(0197 plusmn 0008)

500 plusmn 020(0197 plusmn 0008)

3

Part Numbering System

Note Please refer to AB 5337 for complete information on part numbering system

Device Selection Guide

Typical viewingAngle 2θ12 (Deg) [4]

Color and DominantWavelength (nm) Typ [3]

Lamps without Standoff on leads(Package drawing A)

Lamps with Standoff on leads (Package drawing B)

Luminous Intensity Iv (mcd) [125] at 20 mA

Min Max

15deg Amber 590 HLMP-EL1A-Z1KDD HLMP-EL1B-Z1KDD 12000 21000

HLMP-EL1A-Z1LDD HLMP-EL1B-Z1LDD 12000 21000

Red 626 HLMP-EG1A-Z10DD HLMP-EG1B-Z10DD 12000 21000

Red Orange 615 HLMP-EH1A-Z10DD HLMP-EH1B-Z10DD 12000 21000

23deg Amber 590 HLMP-EL2A-XYKDD HLMP-EL2B-XYKDD 7200 12000

HLMP-EL2A-XYLDD HLMP-EL2B-XYLDD 7200 12000

Red 626 HLMP-EG2A-XY0DD HLMP-EG2B-XY0DD 7200 12000

Red Orange 615 HLMP-EH2A-XY0DD HLMP-EH2B-XY0DD 7200 12000

30deg Amber 590 HLMP-EL3A-VWKDD HLMP-EL3B-VWKDD 4200 7200

HLMP-EL3A-VWLDD HLMP-EL3B-VWLDD 4200 7200

HLMP-EL3A-WXKDD HLMP-EL3B-WXKDD 5500 9300

HLMP-EL3A-WXLDD HLMP-EL3B-WXLDD 5500 9300

Red 626 HLMP-EG3A-VW0DD HLMP-EG3B-VW0DD 4200 7200

HLMP-EG3A-WX0DD HLMP-EG3B-WX0DD 5500 9300

Red Orange 615 HLMP-EH3A-WX0DD HLMP-EH3B-WX0DD 5500 9300Notes1 The luminous intensity is measured on the mechanical axis of the lamp package and it is tested with pulsing condition2 The optical axis is closely aligned with the package mechanical axis3 Dominant wavelength λd is derived from the CIE Chromaticity Diagram and represents the color of the lamp4 θfrac12 is the off-axis angle where the luminous intensity is half the on-axis intensity 5 Tolerance for each bin limit is plusmn 15

HLMP ndash E x xx - x x x xx

Mechanical OptionsDD Ammo Pack

Color Bin Selections0 Full color distributionK Color Bin 2 amp 4L Color Bin 4 amp 6

Maximum Intensity BinRefer to Device Selection Guide

Minimum Intensity Bin

Viewing Angle and Lead Standoffs1A 15deg without lead standoff1B 15deg with lead standoff2A 23deg without lead standoff2B 23deg with lead standoff3A 30deg without lead standoff3B 30deg with lead standoff

ColorG Red 626nmL Amber 590nmH Red Orange 615nm

Refer to Device Selection Guide

4

Electrical Optical Characteristics

TJ = 25degC

Parameter Symbol Min Typ Max Units Test Conditions

Forward Voltage Amber Red Red Orange VF 18 21 24 V

IF = 20 mA

Reverse Voltage VR 5 V IR = 100 μA

Dominant Wavelength [1]

Amber Red Red Orange

d584561806120

590062606150

594563006190

nm IF = 20 mA

Peak Wavelength Amber Red Red Orange

PEAK594634621

nm Peak of Wavelength of Spectral Distribution at IF = 20 mA

Spectral Halfwidth Amber Red Red Orange

∆12131414

nm

Thermal resistance RJ-PIN 240 degCW LED junction to anode lead

Luminous Efficacy [2]

Amber Red Red Orange

ηv500200265

lmW Emitted Luminous FluxEmitted Radiant Flux

Luminous Flux Amber Red Red Orange

Φv210023002300

mlm IF = 20 mA

Luminous Efficiency [3]

Amber Red Red Orange

ηe505555

lmW Emitted Luminous FluxElectrical Power

Thermal coefficient of d Amber Red Red Orange

008005007

nmdegC IF = 20 mA +25degC le TJ le +100degC

Notes1 The dominant wavelength λd is derived from the CIE Chromaticity Diagram referenced to Illuminant E Tolerance for each color of dominant

wavelength is +- 05nm2 The radiant intensity Ie in watts per steradian maybe found from the equation Ie = Iv ηV where Iv is the luminous intensity in candela and ηV is

the luminous efficacy in lumens watt3 ηe = Φv IF x VF where Φv is the emitted luminous flux IF is electrical forward current and VF is the forward voltage

Absolute Maximum Ratings TJ = 25degC

Parameter Red Amber Red Orange Unit

DC Forward Current [2] 50 mA

Peak Forward Current 100 [1] mA

Average forward current 30 mA

Power Dissipation 120 mW

Reverse Voltage 5 V

Operating Temperature Range -40 to +100 degC

Storage Temperature Range -40 to +100 degC

Notes1 Duty Factor 30 frequency 1KHz2 Derate linearly as shown in Figure 4

5

Figure 1 Relative Intensity vs Peak Wavelength Figure 2 Forward Current vs Forward Voltage

Figure 3 Relative Luminous Intensity vs Forward Current Figure 4 Maximum Forward Current vs Ambient Temperature

Figure 5Radiation Pattern for 15deg Viewing Angle Lamp Figure 6 Radiation Pattern for 23deg Viewing Angle Lamp

0

20

40

60

80

100

0 1 2 3

FORWARD VOLTAGE-V

FORW

ARD

CURREN

T-mA

0005

1015

2025

3035

4045

50

0 20 40 60 80 100DC FORWARD CURRENT - mA

RELA

TIVE

LUM

INOU

S INTEN

SITY

(NORMAL

IZED

AT 2

0 mA)

0

10

20

30

40

50

60

0 20 40 60 80 100

TA - AMBIENT TEMPERATURE - -C

I FMAX

- MAX

IMUM

FORW

ARD

CURREN

T - mA

00

02

04

06

08

10

-90 -60 -30 0 30 60 90

ANGULAR DISPLACEMENT-DEGREE

NORM

ALIZED

INTE

NSIT

Y

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPLACEMENT-DEGREE

NORM

ALIZED

INTE

NSIT

Y

00

02

04

06

08

10

500 550 600 650WAVELENGTH - nm

RELA

TIVE

INTE

NSIT

Y RedAmber

Red Orange

6

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPLACEMENT-DEGREE

NORM

ALIZED

INTE

NSIT

Y

Figure 7 Radiation Pattern for 30deg Viewing Angle Lamp

Relative Forward Voltage vs Junction Temperature

Relative Light Output vs Junction Temperature

01

10

100

-40 -20 0 20 40 60 80 100 120 140TJ - JUNCTION TEMPERATURE - degC

RELA

TIVE

LIGH

T OUTPU

T (N

ORMAL

IZED

AT T

J=25degC

)

-030

-025

-020

-015

-010

-005

000

005

010

015

020

-40 -20 0 20 40 60 80 100 120 140

TJ - JUNCTION TEMPERATURE - degC

FORW

ARD VOLTAGE S

HIFT

- V

Red Orange

Red

Amber

Red Orange

Red

Amber

7

Intensity Bin Limit Table (131 Iv bin ratio)

Bin

Intensity (mcd) at 20mA

Min Max

V 4200 5500

W 5500 7200

X 7200 9300

Y 9300 12000

Z 12000 16000

1 16000 21000

Tolerance for each bin limit is plusmn 15

VF Bin Table (V at 20mA)

Bin ID Min Max

VD 18 20

VA 20 22

VB 22 24

Tolerance for each bin limit is plusmn 005V

Avago Color Bin on CIE 1931 Chromaticity Diagram

0280

0300

0320

0340

0360

0380

0400

0420

0440

0460

0500 0550 0600 0650 0700 0750 0800X

Y

2

4

6

Amber

Red

Red Orange

Red Color Range

MinDom

Max Dom X min Y Min X max Y max

618 630 06872 03126 06890 02943

06690 03149 07080 02920

Tolerance for each bin limit is plusmn 05nm

Amber Color Range

BinMin Dom

Max Dom Xmin Ymin Xmax Ymax

2 587 5895 05570 04420 05670 04250

05530 04400 05720 04270

4 5895 592 05720 04270 05820 04110

05670 04250 05870 04130

6 592 5945 05870 04130 05950 03980

05820 04110 06000 03990

Tolerance for each bin limit is plusmn 05nm

Red Orange Color Range

MinDom

Max Dom Xmin Ymin Xmax Ymax

612 619 06712 06887 06716 06549

03280 03109 03116 03282

Tolerance for each bin limit plusmn 05nm

NoteAll bin categories are established for classification of products Products may not be available in all bin categories Please contact Avago representative for further information

8

Precautions

Lead Forming The leads of an LED lamp may be preformed or cut to

length prior to insertion and soldering on PC board

For better control it is recommended to use proper tool to precisely form and cut the leads to applicable length rather than doing it manually

If manual lead cutting is necessary cut the leads after the soldering process The solder connection forms a mechanical ground which prevents mechanical stress due to lead cutting from traveling into LED package This is highly recommended for hand solder operation as the excess lead length also acts as small heat sink

Soldering and Handling Care must be taken during PCB assembly and

soldering process to prevent damage to the LED component

LED component may be effectively hand soldered to PCB However it is only recommended under unavoidable circumstances such as rework The closest manual soldering distance of the soldering heat source (soldering ironrsquos tip) to the body is 159mm Soldering the LED using soldering iron tip closer than 159mm might damage the LED

159mm

ESD precaution must be properly applied on the soldering station and personnel to prevent ESD damage to the LED component that is ESD sensitive Do refer to Avago application note AN 1142 for details The soldering iron used should have grounded tip to ensure electrostatic charge is properly grounded

Recommended soldering condition

Wave Soldering [1 2]

Manual Solder Dipping

Pre-heat temperature 105 degC Max -

Preheat time 60 sec Max -

Peak temperature 260 degC Max 260 degC Max

Dwell time 5 sec Max 5 sec Max

Note 1) Above conditions refers to measurement with thermocouple

mounted at the bottom of PCB2) It is recommended to use only bottom preheaters in order to reduce

thermal stress experienced by LED

Wave soldering parameters must be set and maintained according to the recommended temperature and dwell time Customer is advised to perform daily check on the soldering profile to ensure that it is always conforming to recommended soldering conditions

Anode

Note 1 PCB with different size and design (component density) will have

different heat mass (heat capacity) This might cause a change in temperature experienced by the board if same wave soldering setting is used So it is recommended to re-calibrate the soldering profile again before loading a new type of PCB

2 Avago Technologiesrsquo high brightness LED are using high efficiency LED die with single wire bond as shown below Customer is advised to take extra precaution during wave soldering to ensure that the maximum wave temperature does not exceed 260degC and the solder contact time does not exceeding 5sec Over-stressing the LED during soldering process might cause premature failure to the LED due to delamination

Avago Technologies LED Configuration

Note Electrical connection between bottom surface of LED die and the lead frame is achieved through conductive paste

Any alignment fixture that is being applied during wave soldering should be loosely fitted and should not apply weight or force on LED Non metal material is recommended as it will absorb less heat during wave soldering process

Note In order to further assist customer in designing jig accurately that fit Avago Technologiesrsquo product 3D model of the product is available upon request

At elevated temperature LED is more susceptible to mechanical stress Therefore PCB must allowed to cool down to room temperature prior to handling which includes removal of alignment fixture or pallet

If PCB board contains both through hole (TH) LED and other surface mount components it is recommended that surface mount components be soldered on the top side of the PCB If surface mount need to be on the bottom side these components should be soldered using reflow soldering prior to insertion the TH LED

Recommended PC board plated through holes (PTH) size for LED component leads

LED component lead size Diagonal

Plated through hole diameter

045 x 045 mm(0018x 0018 inch)

0636 mm(0025 inch)

098 to 108 mm(0039 to 0043 inch)

050 x 050 mm(0020x 0020 inch)

0707 mm(0028 inch)

105 to 115 mm(0041 to 0045 inch)

Over-sizing the PTH can lead to twisted LED after clinching On the other hand under sizing the PTH can cause difficulty inserting the TH LED

9

Refer to application note AN5334 for more information about soldering and handling of high brightness TH LED lamps

Example of Wave Soldering Temperature Profile for TH LED

Ammo Packs Drawing

Note The ammo-packs drawing is applicable for packaging option ndashDD amp -ZZ and regardless standoff or non-standoff

Recommended solder Sn63 (Leaded solder alloy)SAC305 (Lead free solder alloy)

Flux Rosin flux

Solder bath temperature 255degC plusmn 5degC (maximum peak temperature = 260degC)

Dwell time 30 sec - 50 sec(maximum = 5sec)

Note Allow for board to be sufficientlycooled to room temperature beforeexerting mechanical force

60sec Max

TIME (sec)

260 degC Max

105 degC Max

TEMPERA

TURE

(degC)

10

Packaging Box for Ammo Packs

Note The dimension for ammo pack is applicable for the device with standoff and without standoff

Packaging Label(i) Avago Mother Label (Available on packaging box of ammo pack and shipping box)

13

13

13

$$$

amp

13()

+amp13amp(amp+---(+)012-

DISCLAIMER AVAGOrsquoS PRODUCTS AND SOFTWARE ARE NOT SPECIFICALLY DESIGNED MANUFACTURED OR AUTHORIZED FOR SALE AS PARTS COMPONENTS OR ASSEMBLIES FOR THE PLANNING CONSTRUCTION MAINTENANCE OR DIRECT OPERATION OF A NUCLEAR FACILITY OR FOR USE IN MEDICAL DEVICES OR APPLICATIONS CUSTOMER IS SOLELY RESPONSIBLE AND WAIVES ALL RIGHTS TO MAKE CLAIMS AGAINST AVAGO OR ITS SUPPLIERS FOR ALL LOSS DAMAGE EXPENSE OR LIABILITY IN CONNECTION WITH SUCH USE

amp(313

313

amp

4

413

+)

$5amp136$

amp

13()

amp

(+)012-

(ii) Avago Baby Label (Only available on bulk packaging)

Acronyms and Definition

BIN

(i) Color bin only or VF bin only

(Applicable for part number with color bins but without VF bin OR part number with VF bins and no color bin)

OR

(ii) Color bin incorporated with VF Bin

(Applicable for part number that have both color bin and VF bin)

Example

(i) Color bin only or VF bin only

BIN 2 (represent color bin 2 only)

BIN VB (represent VF bin ldquoVBrdquo only)

(ii) Color bin incorporate with VF Bin

BIN 2VB

VB VF bin ldquoVBrdquo

2 Color bin 2 only

For product information and a complete list of distributors please go to our web site wwwavagotechcom

Avago Avago Technologies and the A logo are trademarks of Avago Technologies in the United States and other countriesData subject to change Copyright copy 2005-2010 Avago Technologies All rights reserved AV02-1687EN - February 23 2010

HLMP-Cx1A1B2A2B3A3BNew 5mm Blue and Green LED Lamps

Data Sheet

CAUTION INGaN devices are Class 1C HBM ESD sensitive per JEDEC Standard Please observe appropriate precautions during handling and processing Refer to Application Note AN ndash 1142 for additional details

Description

These high intensity blue and green T-1frac34 package LEDs are untinted and non-diffused Based on the most efficient and cost effective InGaN material technology and incor-porating second generation optics they produce well defined spatial radiation patterns at specific viewing cone angles

Advanced optical grade epoxy construction offers superior high temperature and moisture resistance per-formance in outdoor signal and sign applications

Features

Well defined spatial radiation pattern

High luminous output

Untinted Non-diffused

Available in Colorndash Blue 470nmndash Green 525nm

Viewing Angle 15deg 23deg and 30deg

Standoff or non-standoff

Superior resistance to moisture

Applications

Commercial outdoor advertising

Traffic Sign

Variable Message Sign

2

Package Dimensions

Drawing A (Non-standoff)

Drawing B (Standoff)

cathodeflat

Cathode

d

100 plusmn 0200039 plusmn 0008

130 plusmn 0150051 plusmn 0006870 plusmn 020

0343 plusmn 0008

500 plusmn 0200197 plusmn 0008

580 plusmn 0200228 plusmn 0008

254 plusmn 0380100 plusmn 0015

070 max0028

3160min1244

sq typ050 plusmn 0100020 plusmn 0004

100 min0039

Viewing Angle d

HLMP-Cx1B 1296plusmn025(0510plusmn0010)

HLMP-Cx2B 1232 plusmn025(0485plusmn0010)

HLMP-Cx3B 1200plusmn025(0472plusmn0010)

Notes1 All dimensions are in millimeters (inches) 2 Leads are mild steel with tin plating3 The epoxy meniscus is 150mm max

100 plusmn 0200039 plusmn 0008

070 max0028

870 plusmn 0200343 plusmn 0008

500 plusmn 0200197 plusmn 0008

3160min1244

Cathode 100 min0039

sq typ050 plusmn 0100020 plusmn 0004

254 plusmn 0380100 plusmn 0015

cathodeflat

580 plusmn 0200228 plusmn 0008

3

Device Selection Guide

Part Number ColorTypical Viewing angle 2frac12 (deg) [4]

Luminous Intensity Iv (mcd) at 20 mA [125]

Standoff Non Standoff

Package drawingMin Max

HLMP-CB1A-XY0DD Blue 15deg 7200 12000 Non Standoff A

HLMP-CB1A-XYBDD

HLMP-CB1A-XYCDD

HLMP-CB1B-XY0DD Standoff B

HLMP-CB1B-XYBDD

HLMP-CB1B-XYCDD

HLMP-CB2A-VW0DD 23deg 4200 7200 Non Standoff A

HLMP-CB2A-VWBDD

HLMP-CB2A-VWCDD

HLMP-CB2B-VW0DD Standoff B

HLMP-CB2B-VWBDD

HLMP-CB2B-VWCDD

HLMP-CB3A-UV0DD 30deg 3200 5500 Non Standoff A

HLMP-CB3A-UVBDD

HLMP-CB3A-UVCDD

HLMP-CB3B-UV0DD Standoff B

HLMP-CB3B-UVBDD

HLMP-CB3B-UVCDD

HLMP-CM1A-450DD Green 15deg 35000 59000 Non Standoff A

HLMP-CM1A-45BDD

HLMP-CM1A-45CDD

HLMP-CM1B-450DD Standoff B

HLMP-CM1B-45BDD

HLMP-CM1B-45CDD

HLMP-CM2A-120DD 23deg 16000 27000 Non Standoff A

HLMP-CM2A-12BDD

HLMP-CM2A-12CDD

HLMP-CM2B-120DD Standoff B

HLMP-CM2B-12BDD

HLMP-CM2B-12CDD

HLMP-CM3A-Z10DD 30deg 12000 21000 Non Standoff A

HLMP-CM3A-Z1BDD

HLMP-CM3A-Z1CDD

HLMP-CM3B-Z10DD Standoff B

HLMP-CM3B-Z1BDD

HLMP-CM3B-Z1CDD

Notes1 The luminous intensity is measured on the mechanical axis of the lamp package and it is tested with pulsing condition2 The optical axis is closely aligned with the package mechanical axis3 Dominant wavelength d is derived from the CIE Chromaticity Diagram and represents the color of the lamp4 frac12 is the off-axis angle where the luminous intensity is half the on-axis intensity 5 Tolerance for each bin limit is plusmn 15

4

Part Numbering System

Note please refer to AB 5337 for complete information on part numbering system

Packaging OptionDD Ammo Pack

Color Bin Selection0 Full DistributionB Color Bin 2 amp 3C Color Bin 3 amp 4

Maximum Intensity Bin 0 No maximum intensity limit (refer to selection guide)

Minimum Intensity Bin Refer to Device Selection Guide

Viewing Angle and Lead Standoffs1A 15deg without lead standoff1B 15deg with lead standoff2A 23deg without lead standoff2B 23deg with lead standoff3A 30deg without lead standoff3B 30deg with lead standoff

ColorB Blue 470M Green 525

HLMP C x xx x x x xx

Absolute Maximum Ratings TJ = 25degC

Parameter Blue Green Unit

DC Forward Current [1] 30 mA

Peak Forward Current 100 [2] mA

Power Dissipation 116 mW

Reverse Voltage 5 V

LED Junction Temperature 110 degC

Operating Temperature Range -40 to + 85 degC

Storage Temperature Range -40 to + 100 degC

Notes1 Derate linearly as shown in figure 42 Duty Factor 10 frequency 1KHz

5

Electrical Optical Characteristics TJ = 25degC

Parameter Symbol Min Typ Max Units Test Conditions

Forward VoltageGreen Blue

VF28 32 38

V IF = 20 mA

Reverse Voltage VR 5 V IR = 10 A

Dominant Wavelength[1]

GreenBlue

d51904600

52504700

53904800

nm IF = 20 mA

Peak WavelengthGreenBlue

PEAK516464

nm Peak of Wavelength of Spectral Distribution at IF = 20 mA

Spectral Half WidthGreenBlue

123023

nm IF = 20mA

Thermal Resistance RJ-PIN 240 degCW LED Junction-to-Pin

Luminous Efficacy [2]

GreenBlue

V51878

lmW Emitted Luminous Flux Emitted Radiant Flux

Thermal coefficient of dGreenBlue

00280024

nmdegC IF = 20 mA +25degC le TJ le +100degC

Notes1 The dominant wavelength is derived from the chromaticity Diagram and represents the color of the lamp2 The radiant intensity Ie in watts per steradian may be found from the equation Ie = IVV where IV is the luminous intensity in candelas and V is

the luminous efficacy in lumenswatt

6

Figure 1 Relative Intensity vs Wavelength Figure 2 Forward Current vs Forward Voltage

Figure 3 Relative Intensity vs Forward Current Figure 4 Maximum Forward Current vs Ambient Temperature

Figure 5 Relative Dominant Wavelength Shift vs Forward Current Figure 6 Radiation Pattern for 15deg

0001

0203

04

050607

08

0910

380 430 480 530 580 630WAVELENGTH - nm

RELA

TIVE

INTENS

ITY

GREENBLUE

0

20

40

60

80

100

0 1 2 3 4 5FORWARD VOLTAGE-V

FORW

ARD CU

RREN

T-m

A

00

05

10

15

20

25

30

35

0 20 40 60 80 100 120DC FORWARD CURRENT-mA

RELA

TIVE

LUM

INOUS INT

ENSI

TY(NOR

MAL

IZED

AT 20m

A)

GREEN

BLUE

-10

-5

0

5

10

0 20 40 60 80 100FORWARD CURRENT-mA

RELA

TIVE

DOM

INAN

T W

AVEL

ENGT

H SH

IFT -

nm GREEN

BLUE

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT -DEGREE

NORM

ALIZ

ED IN

TENS

ITY

0

5

10

15

20

25

30

35

0 20 40 60 80 100TA - AMBIENT TEMPERATURE - degC

I Fmax

- M

AXIM

UM FO

RWARD

CURR

ENT -

mA

7

Figure 7 Radiation Pattern for 23deg Figure 8 Radiation Pattern for 30deg

Figure 9 Relative Light Output vs Junction Temperature Figure 10 Relative Forward Voltage vs Junction Temperature

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT - DEGREE

NORM

ALIZ

ED IN

TENS

ITY

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT - DEGREE

NORM

ALIZ

ED IN

TENS

ITY

01

1

10

-40 -20 0 20 40 60 80 100 120TJ - JUNCTION TEMPERATURE TJ - JUNCTION TEMPERATURE

NORM

ALZI

ED IN

TENS

ITY (

PHOTO)

-03

-02

-01

0

01

02

03

-40 -20 0 20 40 60 80 100 120

FORW

ARD

VOLT

AGE S

HIFT

-VGreenBlue

GreenBlue

Intensity Bin Limit Table (131 Iv bin ratio)

BinIntensity (mcd) at 20mAMin Max

U 3200 4200

V 4200 5500

W 5500 7200

X 7200 9300

Y 9300 12000

Z 12000 16000

1 16000 21000

2 21000 27000

3 27000 35000

4 35000 45000

5 45000 59000

Tolerance for each bin limit is plusmn 15

Green Color Bin Table

Bin Min Dom Max Dom1 5190 5230

2 5230 5270

3 5270 5310

4 5310 5350

5 5350 5390

Tolerance for each bin limit is plusmn 05nm

Blue Color Bin Table

Bin Min Dom Max Dom1 4600 4640

2 4640 4680

3 4680 4720

4 4720 4760

5 4760 4800

Tolerance for each bin limit is plusmn 05nmNote 1 All bin categories are established for classification of products Products may not be available in all bin categories Please contact your Avago

representative for further information

8

Precautions

Lead Forming

The leads of an LED lamp may be preformed or cut to length prior to insertion and soldering on PC board

For better control it is recommended to use proper tool to precisely form and cut the leads to applicable length rather than doing it manually

If manual lead cutting is necessary cut the leads after the soldering process The solder connection forms a mechanical ground which prevents mechanical stress due to lead cutting from traveling into LED package This is highly recommended for hand solder operation as the excess lead length also acts as small heat sink

Soldering and Handling

Care must be taken during PCB assembly and soldering process to prevent damage to the LED component

LED component may be effectively hand soldered to PCB However it is only recommended under unavoidable circumstances such as rework The closest manual soldering distance of the soldering heat source (soldering ironrsquos tip) to the body is 159mm Soldering the LED using soldering iron tip closer than 159mm might damage the LED

ESD precaution must be properly applied on the 159mm

soldering station and personnel to prevent ESD damage to the LED component that is ESD sensitive Do refer to Avago application note AN 1142 for details The soldering iron used should have grounded tip to ensure electrostatic charge is properly grounded

Recommended soldering condition

Wave Soldering [1 2]

Manual Solder Dipping

Pre-heat temperature 105degC Max -

Preheat time 60 sec Max -

Peak temperature 260degC Max 260degC Max

Dwell time 5 sec Max 5 sec Max

Note 1 Above conditions refers to measurement with thermocouple

mounted at the bottom of PCB2 It is recommended to use only bottom preheaters in order to reduce

thermal stress experienced by LED

Wave soldering parameters must be set and maintained according to the recommended temperature and dwell time Customer is advised to perform daily check on the soldering profile to ensure that it is always conforming to recommended soldering conditions

Note 1 PCB with different size and design (component density) will have

different heat mass (heat capacity) This might cause a change in temperature experienced by the board if same wave soldering setting is used So it is recommended to re-calibrate the soldering profile again before loading a new type of PCB

Avago Technologies LED Configuration

Any alignment fixture that is being applied during wave soldering should be loosely fitted and should not apply weight or force on LED Non metal material is recommended as it will absorb less heat during wave soldering process

At elevated temperature LED is more susceptible to mechanical stress Therefore PCB must allowed to cool down to room temperature prior to handling which includes removal of alignment fixture or pallet

If PCB board contains both through hole (TH) LED and other surface mount components it is recommended that surface mount components be soldered on the top side of the PCB If surface mount need to be on the bottom side these components should be soldered using reflow soldering prior to insertion the TH LED

Recommended PC board plated through holes (PTH) size for LED component leads

LED component lead size Diagonal

Plated through hole diameter

045 x 045 mm(0018x 0018 inch)

0636 mm(0025 inch)

098 to 108 mm(0039 to 0043 inch)

050 x 050 mm(0020x 0020 inch)

0707 mm(0028 inch)

105 to 115 mm(0041 to 0045 inch)

Over-sizing the PTH can lead to twisted LED after clinching On the other hand under sizing the PTH can cause difficulty inserting the TH LED

Refer to application note AN5334 for more information about soldering and handling of high brightness TH LED lamps

CATHODE

InGaN Device

9

Example of Wave Soldering Temperature Profile for TH LED

Recommended solder Sn63 (Leaded solder alloy)SAC305 (Lead free solder alloy)

Flux Rosin flux

Solder bath temperature 255degC plusmn 5degC (maximum peak temperature = 260degC)

Dwell time 30 sec - 50 sec(maximum = 5sec)

Note Allow for board to be sufficientlycooled to room temperature beforeexerting mechanical force

60 sec Max

TIME (sec)

260degC Max

105degC Max

TEM

PERA

TURE

(degC)

Ammo Packs Drawing

Note The ammo-packs drawing is applicable for packaging option ndashDD amp -ZZ and regardless standoff or non-standoff

635 plusmn 1300250 plusmn 0051

1270 plusmn 1000500 plusmn 0039

9125 plusmn 062503595 plusmn 002459125 plusmn 062503595 plusmn 00245

1800 plusmn 05007085 plusmn 00195

070 plusmn 02000275 plusmn 00075 A A

1270 plusmn 0300500 plusmn 0012

VIEW AA

400 plusmn 02001575 plusmn 00075Oslash TYP

205 plusmn 10008070 plusmn 00394

CATHODE

10

Packaging Box for Ammo Packs

Note For InGaN device the ammo pack packaging box contain ESD logo

Packaging Label

(i) Avago Mother Label (Available on packaging box of ammo pack and shipping box)

LABEL ON THISSIDE OF BOX

FROM LEFT SIDE OF BOXADHESIVE TAPE MUST BEFACING UPWARDS

ANODE LEAD LEAVESTHE BOX FIRST

(1P) Item Part Number

(1T) Lot Lot Number

LPN

(9D)MFG Date Manufacturing Date

(P) Customer Item

(V) Vendor ID

DeptID Made In Country of Origin

(Q) QTY Quantity

CAT Intensity Bin

BIN Color Bin

(9D) Date Code Date Code

STANDARD LABEL LS0002 RoHS Compliant e3 max temp 260C

For product information and a complete list of distributors please go to our web site wwwavagotechcom

Avago Avago Technologies and the A logo are trademarks of Avago Technologies in the United States and other countriesData subject to change Copyright copy 2005-2009 Avago Technologies All rights reserved AV02-2228EN - December 15 2009

(ii) Avago Baby Label (Only available on bulk packaging)

(1P) PART Part Number

(1T) LOT Lot Number

(9D)MFG DATE Manufacturing Date

CO Country of Origin

Customer PN

Supplier Code

QUANTITY Packing Quantity

CAT Intensity Bin

BIN Color Bin

DATECODE Date Code

RoHS Compliant e3 max temp 260C Lamps Baby Label

DISCLAIMER Avagorsquos products and software are not specifically designed manufactured or authorized for sale as parts components or assemblies for the planning construction maintenenace or direct operation of a nuclear facility or for use in medical devices or applications Customer is solely responsible and waives all rights to make claims against avago or its suppliers for all loss damage expense or liability in connection with such use

Contents of Submittal

DIA Parking Signs Page 1 of 5

Skyline Products Inc

General Specifications for Full Color LED Inserts

DIA Parking Signs Page 2 of 5

Specification for Full Color LED Inserts Notes

10 Full Color LED VMS Inserts

11 Quality Assurance

ISO 90012008 certification for design manufacturing and service Current CDOT and DIA requirement

12 General ETL Listed for UL 48 UL50 and UL 1433 Current CDOT and DIA

requirement 13 Housing Properties Sign housing are designed in accordance to AASHTO Standard Specifications for Structural Supports for Highway Signs Luminaires and Traffic Signals ndash 6th Edition for wind speeds of up to 140 mph AASHTO group load combinations include total sign weight dead load ice and wind loads and the design meets the fatigue requirements for truck-induced gusts Snow loading is include in design loads for applicable geographical regions

Current CDOT and DIA requirement

Sealed housing Welding compliance with AWS standards

All welding shall be by an inert gas process in accordance with the American Welding Society (AWS) Standards 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum The LED DMS manufacturerrsquos welders and welding procedures shall be certified by an ANSIAWS Certified Welding Inspector to the 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum Proof of certification of all the LED DMS manufacturerrsquos welders and applicable welding procedures shall be supplied with the submittals The name phone number and address off the ANSIAWS Certified Welding Inspector that certified the LED VMS manufacturerrsquos welders and procedures shall also be provided with the submittals

Current CDOT and DIA requirement

Black KYNAR 500 coated face on mask and borders mdash 30-year coating guaranteed to not chip fade or peel for 20 years

Current CDOT and DIA requirement

The lens panel assembly shall consist of a KYNAR 500 coated aluminum mask over a clear glazing The lens panel assembly shall be modular in design interchangeable without misalignment of the lens panel and the LED pixels and removable from within the main sign housing

Current CDOT and DIA requirement

Aluminum face (090rdquo) mask over glazing with apertures for the pixels The lens panel aluminum mask shall be 0090 inch minimum thickness and finished with a matte black licensed factory applied KYNAR 500 Resin Fluoropolymer based coating system It shall be perforated to provide an aperture for each pixel on the display modules Each aperture shall be as small as possible without blocking the LED light output at the required viewing angle The Skyline aluminum face mask with aperture system will significantly minimize glare on the sign as it blocks more than 73 of sun rays making it very legible even with direct sunlight This method should be required over a ldquolouverrdquo system Louvers create a shelf above each row of pixels collecting snow ice dirt etc and ultimately inhibiting the display

Current CDOT and DIA requirement

Polycarbonate glazing 18rdquoGE LEXAN XL102UV Single lift face that allows a single technician to easily lift the entire face for safe fast and easy access to all the internal sign components

Current CDOT and DIA requirement

Mounting brackets Skyline will work with the appropriate parties to develop a mounting system to accommodate for the type of sign being provided and the structure requirements

Natural aluminum finish (excluding face) Current CDOT and DIA requirement

14 Environmental Control 8 watt per foot heat tape will be installed along the bottom of entire display area Provided heat tape will be controlled by the Advanced Humidity Sensing System of the controller

Current CDOT and DIA requirement

DIA Parking Signs Page 3 of 5

Environmental Sensors (1) Photocell Sensor (1) Internal Temperature Sensor (1) Humidity Sensor (1) Door Alarm

15 LED Display and Electronics Electronics designed and tested to -40degC to 85degC Current CDOT and DIA

requirement True 18-inch display (275 inch vertical and horizontal pitch) Current CDOT and DIA

requirement Display Matrix 7 high x 30 wide Legibility distance 200-1200 feet Current CDOT and DIA

requirement Printed circuit board are built to IPC-A-610D Class 2 certification Current CDOT and DIA

requirement Display modules are easily removable and replicable without the use of any additional tools

Current CDOT and DIA requirement

LED type Each Pixel contains three strings of LEDs

String 1 AlInGaP 30 degree LEDs (Red) String 2 InGaN 30 degree LEDs (Green) String 3 InGaN 30 degree LEDs (Blue)

Pixel design brightness 12400 candela at 20 mA (18rdquo characters) Current CDOT and DIA

requirement LED drive current

Red LED lt 30mA Blue and Green LEDs lt 15mA

All LEDs will have standoffs providing superior LED cooling and eliminate corrosion LED pixel protection and alignment device Silicon conformal coat will conform to MIL-I-46058C Type SR and IPC-CC-830 standards

Current CDOT and DIA requirement

Uniform LED color and brightness 256 minimum brightness levels Pixel Test

The pixel test shall be performed from the central controller on command and automatically once a day During a pixel test the operational status of each pixel shall be tested and then transmitted to the central controller or laptop computer This pixel status test shall report back all LED color string errors within each pixel A list of defective LED color strings shall be provided listing string color line number module number column number and row number for the associated pixel for each defective string The pixel test must be completed in less than 05 seconds regardless of message status

Current CDOT and DIA requirement

True Message Display Verification (Pixel Read) The TMDV shall be performed during both message downloads and during every sign poll from the central controller or laptop computer The TMDV shall perform a real-time read of the displayed message and shall return the operational state of each LED color string within each pixel to the central controller as it is currently displayed to the motorist including any errors This shall allow the central controller operator to see what is visibly displayed to the motorist on an individual pixel basis During a TMDV the operational state of each LED color string within each pixel shall be read by the sign controller to allow the central controller or laptop computer to show the actual message including static flashing and alternating messages that are visibly displayed on the sign in a WYSIWYG format This pixel read shall take place while a message is displayed on the sign without disturbing the message in any way Any flashing flickering blinking dimming or other disturbance of the message during this pixel read shall be cause for rejection of the sign The TMDV shall be an actual real time read of LED color strings at the time of

Current CDOT and DIA requirement

DIA Parking Signs Page 4 of 5

the associated sign poll or message download and shall not be accomplished by simulating errors based on the last pixel test

16 Power Supplies and Sensors High-efficiency power supplies Current CDOT and DIA

requirement Redundant power supply Current CDOT and DIA

requirement Power supply sensors Current CDOT and DIA

requirement Operational status feedback of all sensors Current CDOT and DIA

requirement All LED module power supply voltages shall be continuously measured and monitored by the sign controller The sign controller shall provide these voltage readings to the master controller or laptop computer upon command When a voltage drops below a critical value an error message shall be generated and transmitted to the master controller or laptop computer

17 AC Electrical AC Electrical components will conform to NEC standards Current CDOT and DIA

requirement GFCI outlet 20 Controller and Controller Cabinet 21 Sign Controller Skyline Advanced Controller will be located within each sign housing The controller shall monitor and control the ventilation system and all sensors within the sign housing

Ability to control multiple signs on a single sign structure NTCIP compliance Current CDOT and DIA

requirement 22 Cabinet Type A Skyline extended pole cabinet will be provided Natural aluminum exterior finish Pull-out laptop shelf Door alarm 23 Environmental Control Humidity sensor Internal temperature sensor 24 AC Electrical Conformity with NEC standards Current CDOT and DIA

requirement Circuit breakers Current CDOT and DIA

requirement GFCI outlet 25 Surge Protection Two-stage AC power surge protection with feedback and automatic shutdownisolation

Current CDOT and DIA requirement

The system power shall be protected by two stages of transient voltage suppression devices Tripping of each stage (or both if tripped simultaneously) of the surge protection shall cause the sign controller to call central and report the error condition (for dialup operation) or report the error condition to central on the next poll (for multi-drop operation) There shall be an option that is either enabled or disabled and is selected and downloaded from the central controller to the sign controller When this option is enabled tripping of the second stage of surge protection shall prevent power from reaching any components of the sign until the surge protection has been replaced When this option is disabled the sign will continue to function normally after the second stage of surge protection is tripped

30 Software Signs and Controllers shall be fully compatible with the DIA NTCIP sign software at no additional cost to the department in accordance with these specifications

DIA Parking Signs Page 5 of 5

40 Warranty and Telephone Technical Support One-year limited parts return-to-factory warranty Current CDOT and DIA

requirement Lifetime standard telephone support Current CDOT and DIA

requirement

  • Cover Page
  • Cover Letter
    • Cover Letter
    • Transmittal Letter
      • Product Details
        • Sign Brochure
        • Sign Details
        • System Block Diagram
        • Wiring Block Diagram
          • Industry Compliances
            • ISO Certificates
            • UL Authorization
            • NTCIP
            • Welding Procedures-Employees
              • Component Cut Sheets
                • Kynar
                • Lexan
                • Latch
                • Heat Tape
                • GFI
                • Hub
                • Controller
                • Comm Surge
                • AC Surge
                • Ethernet
                • Power Supply
                • LED
                  • Drawings
Page 18: )5217 $&&(66 6/,0/,1( - Denver International Airportbusiness.flydenver.com/bizpdf/DIAID_2318.pdfSign housings are designed in accordance with AASHTO Standard Specifications for Structural

RigidIMC Conduit FittingsTampB Catalog Number

H100-TBUPC Number 78621089863Status ActiveDescription

1 in Zinc Hub Connector with thermoplastic insulating throat sealing ring-Nitrile (BUNA-N) For use with RigidIMC ConduitApplication

Suitable for hazardous locations use in Class I Di-

vision 2 Class II Division 1amp2 Class III Division 1

amp 2 per NEC 501-4(b) 502-4 (a) and 503-3 (a)

Suitable for hazardous locations use in Class II

Groups E F G amp Class III locations per CEC 18-

202 18-252 18-302 18-352

General

Trade Size (inches) 1

Material Zinc

Dimension Information

Dimension A (inches) 2

Dimension B (inches) 1 1316

Dimension C (inches) 1 116

Dimension D (inches) 14

Dimension E (inches) 1

Specifications

3dmodel Available on Website

Packaging

TampB Inner Pack 5

Package in Units 25

TampB Sold in UOM Each

TampB Weight Per UOM 39 lbs per 100

Application Support

Spacing Chart Available on Website

Certifications

RoHS Compliance Yes

Certifications

File Nbr

E 23018

For further technical assistance please contact us

Thomas amp Betts - USA8155 TampB BlvdMemphis TN 38125wwwtnbcom

TampB Technical SupportMS 3B-508155 TampB BlvdMemphis TN 38125

Hours 7AM - 6PM CDTMonday-FridayPhone (888) 862-3289Fax (901) 252-1321Emailtechsupporttnbcom

Skyline Controller - Headless Cut Sheet - Revised 073015 Page 1 of 2

Skyline Controller - Headless

The Skyline Controller consists of an IP addressable NTICP compliant Controller The Skyline Controller is equipped with

all the necessary equipment to run an NTCIP compliant Variable Message Signs of virtually any type or configuration The

Controller is also equipped with other essential features required by various industry standards and DOTs alike

The Skyline Controller is structured around an environmentally hardened Linux-based controller which is fully NTCIP

compliant The Controller also has the following features

NTCIP is natively supported (Protocol converter or translator devices are not required)

Contains memory for storing Changeable amp Permanent messages Graphics Fonts and other necessary files for

controller operation

Contains DMS-specific control firmware (embedded software) that monitors internalexternal sensors (internal temp

ambient temp humidity power supplies battery voltage etc) displaypixel status amp errors communication inputs and

controls the sign display and environmentals as directed by external NTCIP compliant control software

Utilization of a powerful Linux based Central Processing Unit

An Integrated terminal connection

Two (2) NTCIP-compliant RS232 communication ports

One (1) NTCIP-compliant Ethernet port with RJ45 connector

Compatible with an external Hayes-compatible modem or other communications equipment

Integrate Hardware watchdog circuit that provides automatic reset of controller and communications devices

Operating temp range of -40deg to 74deg C (-40deg to 165deg F) and meets applicable NEMA TS2 and TS4 Standards

The user interface is provided via laptop computer to perform the following functions that include

Navigating the controllerrsquos menu subsystem

Displaypixel diagnostics

Activation of messages stored in memory (Permanent amp Changeable)

Configuring communications port settings and NTCIP options

lsquoPowerrsquo Switch and Indicator used to switch main power on to the controller

lsquoLocalRemotersquo Selection used to place the controller in ldquolocal mode

Reset functionality used to restart the controller andor sign(s)

debode
Text Box

Skyline Controller - Headless Cut Sheet - Revised 073015 Page 2 of 2

The Skyline Controllerrsquos NTCIP Remote Interface Ethernet port utilizes a 10100 Ethernet RJ45 Jack that supports the

UDP network protocol In addition the Controller also contains an NTCIP Local Interface connection that is operated

via a laptop computer Some additional functionality that this interface provides are

An Integrated terminal connection

Remote firmware updates

Compliance with the various industry standards listed here

NTCIP o 1101 - Simple Transportation Management Framework (STMF)

o 1102 - Octet Encoding Rules (OER) Base Protocol

o 1103 - Transportation Management Protocols

o 1201 - Global Object (GO) Definitions

o 1203 - Object Definitions for Dynamic Message Signs

o 2001 - Class B Profile

o 2104 - Ethernet Subnetwork Profile

o 2201 - Transportation Transport Profile

o 2202 - Internet (TCPIP and UDPIP) Transport Profile

o 2301 - Simple Transportation Management Framework (STMF) Application Profile

Conformance Level 1

NEMA TS2 ndash where applicable

o Section 2 ndash Environmental Requirements

NEMA TS4 ndash where applicable

o Section 2 ndash Environmental Requirements

o Section 4 ndash Controller To Sign Interface

o Section 8 ndash Electronics and Electrical

o Section 9 ndash Performance Monitoring

o Section 10 ndash Power Requirements

UL48 ndash Standard for Electric Signs

UL50 ndash Standard for Enclosures for Electrical Equipment

IPC-CC-830 ndash For Silicon Conformal Coating

IPC-A-610C Class 2 Acceptability of Electronic Assemblies

ANSIIPC-7711 Rework of Electronic Assemblies

ANSIIPC-7721 Rework and Modification of Printed Boards and Electronic Assemblies

TThhee ZZoonneeBBaarrrriieerr SSeerriieess is a uniquelymodular data and signal line protectionsystem for 24V 4-20mA current loopand Industrial Ethernet applications Byproviding an effective barrier betweenuncontrolled transient environments andyour valuable electronic systems theZoneBarrier Series protects you fromcostly system down time and equipmentfailure

TThhee ssoopphhiissttiiccaatteedd hhyybbrriidd cciirrccuuiittrryyemployed by the ZoneBarrier Seriesprotects your equipment withoutimpeding normal operation ZoneBarrierprotection components comprise acombination of high energy GasDischarge Tubes with ultra fast diodesand Silicon Avalanche Diodes Thiscombination of high quality surgeprotection components gives theZoneBarrier Series its characteristic lowlet-through voltage and high 10kA surgecurrent capacity which provides excellentprotection ZoneBarrier devices haveRJ45 terminal strip or pluggableterminal strip connectors

DDeessiiggnneedd ffoorr mmuullttii--lloooopp oorr ssiinnggllee ccoonnttrroolllloooopp aapppplliiccaattiioonnss the ZoneBarrier Seriesoffers a flexible surge protection solutionthat is capable of growing with yourrequirements A ZoneBarrier module canbe used as a stand-alone device or as abuilding block in a surge protectionsolution as simple or as complex as yourrequirements now and in the future

OOnnee ssiimmppllee mmaannuuaall ooppeerraattiioonn clampsmodules securely onto DIN rail an actionthat also automatically provides theessential high-integrity groundconnection Standard lsquoTop-hatrsquo (T-section)DIN rail is generally suitable for mountingZoneBarrier Series modules Where anumber of ZoneBarrier Series modulesare mounted on one rail any that areincorrectly mounted (and therefore notsecurely grounded) are very obviousand can easily be remountedcorrectly The ZoneBarrierSeries also has twomounting feet ateither end of theu n i t

enabling mounting to a flat surface suchas a cabinet wall

ZZoonneeBBaarrrriieerr ddaattaa aanndd ssiiggnnaall ddeevviicceess aarreetteesstteedd ttoo IIEECC 6611000000--44--55 and CCITT K17Industrial Ethernet compatible versionsare also UL Certified Cat5 and UL 497BListed ZoneBarriers come complete witha full 10 year product warranty

AAddddiittiioonnaall pprrootteeccttiioonn should be providedfor other systems which may be inter-connected eg power feeds telephonewiring etc other units are available forthis purpose

Data Protection

Protects sensitive IO ports against induced surgesand transients

ZoneBarrier

FFoorr 2244VV 44--2200mmAA ccuurrrreenntt lloooopp aapppplliiccaattiioonnss

IInndduussttrriiaall EEtthheerrnneett ccoommppaattiibbllee vveerrssiioonnssUULL CCeerrttiiffiieedd CCaatt55

TThhrreeee ssttaaggee pprrootteeccttiioonn iinncclluuddiinngg GGaass DDiisscchhaarrggee TTuubbee aanndd SSiilliiccoonn AAvvaallaanncchhee DDiiooddee tteecchhnnoollooggyy

TTeesstteedd ttoo IIEECC 6611000000--44--55 aanndd CCCCIITTTT KK1177

1100 yyeeaarr pprroodduucctt wwaarrrraannttyy

CCoouunnttrryy SSttaannddaarrddAAuutthhoorriittyy AApppprroovveedd ffoorr PPrroodduucctt

United States amp UL 497B Listed Networks 24540Canada UL Certified TIAEIA 568-A Cat5

SSppeecciiffiiccaattiioonn

903-1

08 R

ev A

06

08

06

All figures typical at 77degF (25degC) unless otherwise stated

MMaaxxiimmuumm llooaadd ccuurrrreenntt05 Amps

MMaaxxiimmuumm ssuurrggee ccuurrrreenntt4-20mA versions 10kA100Base-T versions8kA (1kA per line)

MMaaxxiimmuumm lleeaakkaaggee ccuurrrreenntt5microA at working voltage (4-20mA versions)

MMaaxxiimmuumm iinn lliinnee rreessiissttaanncceelt 5 ohms

BBaannddwwiiddtthh4-20mA versions 05 MHz100Base-T versions155 MHz

AAmmbbiieenntt tteemmppeerraattuurree lliimmiittssndash40degF to +185degF (working)ndash40degC to +85degC (working)

HHuummiiddiittyy95 RH (non-condensing)

CCaassiinnggMolded plastic

WWeeiigghhtt28oz (008Kg)

DDiimmeennssiioonnssSee figure 1

EEMMCC ccoommpplliiaanncceeBS EN 60950 1992BS EN 61000-6-2 1999

IInnssttaallllaattiioonn

All ZoneBarrier modules are installed in-lineand are identified with ldquoProtectedrdquo andldquoUnprotectedrdquo for fail-safe installation

DDIINN rraaiill mmoouunnttiinngg ((ffiigguurree 22))ZoneBarrier modules can be mounted on anystandard T-section DIN rail or on the optional19rdquo DIN rail assembly To attach theZoneBarrier module to the DIN rail simplylocate the DIN rail foot of the module over onedge of the DIN rail and then securely pushthe ZoneBarrier onto the DIN rail Note theDIN rail must be properly grounded

SSttaanndd--aalloonnee iinnssttaallllaattiioonn ((ffiigguurree 33))To install a ZoneBarrier module as a stand-alone protector attach an ground lead to thesupplied ring terminal and secure this withthe self tapping screw provided to the baseof the unit Using screws (or bolts) mount themodule on any flat surface

TToo oorrddeerr ssppeecciiffyy -- Model number as per specification tableabove

MMoouunnttiinngg ooppttiioonnss

2211660055 5rdquo DIN rail for up to 4 ZoneBarriers

2211664499 175rdquo DIN rail for up to 16 ZoneBarriers

2244550000 19rdquo DIN rail (with mounting brackets) for up to 32 ZoneBarriers

Note In accordance with our policy of continuousimprovement we reserve the right to change the productrsquosspecification without notice

FFiigguurree 22 DIN rail installation FFiigguurree 33 Stand alone installation

FFiigguurree 11 Dimensions

AApppprroovvaallss

MMooddeell TTyyppee LLiinneess WWoorrkkiinngg LLiimmiittiinngg MMaaxxiimmuumm CCoonnnneeccttoorrssvvoollttaaggee vvoollttaaggee ccoonnttiinnuuoouuss

ooppeerraattiinnggvvoollttaaggee

((VV)) ((VV)) ((VV))

24536 4-20mA 4 plus shield 24 30 30 Terminal strip24539 4-20mA 2 plus shield 24 30 30 Pluggable terminal strip24542 4-20mA 6 24 30 30 Pluggable terminal strip24547 4-20mA 4 plus 2 shields 24 30 30 Pluggable terminal strip24540 100Base-T 8 5 10 NA RJ4524550 100Base-T 2 x 4 5 10 NA 2 x RJ4524551 100Base-T 8 5 10 NA RJ45 110 Block

Suitable for Cat5 (8 wire) applications 2KV 1250 1kA 820

AAttllaannttiicc SScciieennttiiffiicc CCoorrppoorraattiioonn4300 Fortune Place Suite A W Melbourne FL 32904 USATel +1 800-544-4737 +1 321-725-8000 Fax +1 321-727-0736E-mail salesatlanticscientificcom wwwascsurgecom

AA mmeemmbbeerr ooff tthhee MMTTLL IInnssttrruummeennttss GGrroouupp ppllcc

casstr
Rectangle

wwwantairacom

Antaira Technologies - Toll-Free (877) 229-3665 - Phone (714) 671-9000 - FAX (714) 671-9944 - e-Mail infoantairacom - Website httpwwwantairacom

140

94

127

30

65

58

268

47

16

116

6

16

385

50 52

Lanolinx LNX-500A800A58-Port 10100BaseTX Slim Industrial Switch

wwwantairacom

Toll-Free (877) 229-3665Phone (714) 671-9000FAX (714) 671-9944

e-Mail infoantairacomWebsite httpwwwantairacom

Reverse Polarity Protection Present

Overload Current Protection Present

Mechanical Casing IP30 Metal Case Dimension (W x H x D) 30 x 140 x 95 mm (118 x 551 x 374 in) Installation DIN-RailWall Mountable

Weight Unit Weight 1 lbs Shipping Weight 15 lbs

Operation Temperature Standard -10deg C to 70deg C (14deg F to 158deg F) Wide Operating Temperature -40deg to 80deg C (-40deg to 176deg F)

Operation Humidity 5 to 95 (Non-condensing)

Storage Temperature -40deg C to 85deg C

EMI FCC Class A CE EN6100-4-2EN6100-4-3EN6100-4-4EN6100-4-5EN6100-4-6 EN6100-4-8EN6100-4-11EN6100-4-12EN6100-6-2EN6100-6-4

Safety ULcUL Class I Division 2 CE EN60950-1

Stability Testing Shock IEC60068-2-27 Free Fall IEC60068-2-32 Vibration IEC60068-2-6

Warranty 5-Year Warranty

LNX-500A 5-Port 10100BaseTX Slim Industrial Ethernet SwitchLNX-500A-T 5-Port 10100BaseTX Slim Industrial Ethernet Switch Wide Operating TemperatureLNX-800A 8-Port 10100BaseTX Slim Industrial Ethernet SwitchLNX-800A-T 8-Port 10100BaseTX Slim Industrial Ethernet Switch Wide Operating Temperature

DR-4524 45W 24VDC Industrial DIN Rail Power SupplyDR-75-24 75W 24VDC Industrial DIN Rail Power SupplyDR-120-24 120W 24VDC Industrial DIN Rail Power Supply

Standard IEEE 8023 10BaseT Ethernet IEEE 8023u 100BaseTX Fast Ethernet IEEE 8023x Flow Control and Back-Pressure

Protocol CSMACD

Switch Architecture Store and Forward

Transfer Rate 14880pps for Ethernet Port 148800pps for Fast Ethernet Port

MAC Address 2K MAC Address Table

Memory Buffer LNX-500A 384 Kbits LNX-800A 448 Kbits

LED Unit Power 1 Power 2 Fault Port LinkActivity Full-DuplexCollision

Connector LNX-500A 5 x 10100TX RJ-45 with Auto MDIMDI-X Function LNX-800A 8 x 10100TX RJ-45 with Auto MDIMDI-X Function

Network Cable 10BaseT 2-pair UTPSTP Cat 3 4 5 cable EIATIA-568 100-ohm (100m) 100BaseTX 2-pair UTPSTP Cat 5 cable EIATIA-568 100-ohm (100m)

Back-Plane LNX-500A 10 Gbps LNX-800A 16 Gbps

Packet Throughput Ability LNX-500A 149Mpps 64bytes LNX-800A 238Mpps 64bytes

Power Supply DC 12 ~ 48V Redundant Power with Polarity Reverse Protect Function and Removable Terminal Block

Power Consumption LNX-500A 293 Watts LNX-800A 471 Watts

technical datasheet

wwwmtl-instcom enquirymtl-instcom

are highly reliable dual-redundant varistor networks ensuring your site is never unprotected Fully automatic in operation ZoneDefender PRO reacts immediately clamping voltage surges without causing undue leakage losses under normal operation No operator intervention is required ZoneDefender PRO resets automatically and is maintenance free

Suitable for all AC power applications ZoneDefender PRO devices provide protection for AC power supplies with no restriction to the amount of load current

Thermal fusing is incorporated into each ZoneDefender PRO as an additional safety feature Short circuit protection with 200kA AIC rating is also supplied as standard for added peace of mind

ZoneDefender PRO offers an LED status indication allowing each varistor network to be continually monitored and indicated by LEDs on the front panel of the device In addition remote monitoring is enabled by the unitrsquos remote indication contacts

Installation is simple - the ZoneDefender PRO devices can be easily surface or nipple mounted

The ZoneDefender PRO Series is UL 1449 3rd Edition Listed and boasts an unrivaled 10 year lsquono questions askedrsquo manufacturers product warranty ZoneDefender PRO devices also exceed the requirements of ANSIIEEE C6245 and ANSIIEEE C6241

The ZoneDefender PRO Series is a versatile high performance surge protector designed for use in a wide variety of industrial institutional and commercial applications The ZoneDefender PRO is the most compact powerful feature-rich surge protector on the market today State-of-the-art circuitry protects equipment from high frequency noise as well as from damaging electrical transients and high-energy disturbances In addition the ZoneDefender PRO Series offers cost-effective high capacity protection along with application versatility features which make the Series the ultimate surge protection solution

ZoneDefender PRO units provide protection between Line to Neutral Line to Ground Line to Line and Neutral to Ground Utilizing Metal Oxide Varistor (MOV) technology the ZoneDefender PROrsquos protection circuits

ZoneDefender Pro SeriesThe most compact powerful feature-rich AC surge protector available

bull 80kA100kAamp120kAsurge-currentratingperphase

bull Includeshigh-performanceEMIRFIfiltering

bull LEDstatusindicationviasolidstatediagnosticsplusremoteindicationcontacts

bull Built-inaudiblealarm

bull Thermalandshortcircuitfusing

bull Shortcircuitcurrentrating200kAIC

bull UL14493rdEditionListed

bull 10yearproductwarranty

901-104RevB160811

EUROPE (EMEA) +44 (0)1582 723633 THE AMERICAS +1 800 835 7075 ASIA-PACIFIC +65 6 487 7887

enquirymtl-instcom csinfomtl-instcom salesmtlsingcomsg 901-104 RevB 160811

The given data is only intended as a product description and should not be regarded as a legal warranty of properties or guarantee In the interest of further technical developments we reserve the right to make design changes

SPECIFICATIONMaximum surge current (Imax)

80kA 100kA amp 120kA (820micros)Maximum continuous operating voltage

120240 versions - 140Vac270VacLines protected AC

L-N L-G L-L N-GDuty cycle performance (820micros)

Rated 1 impulse10000A gt6500 Impulses100A infinite

Long duration current pulse (101000micros) capability

3600A (tested)Frequency range

47Hz to 63HzAmbient temperature limits

ndash40degF to +185degF workingndash40degC to +85degC working

Humidity95 RH (non-condensing)

Audible Alarm90dB

EMIRFI Attenuation-75dB maximum 100kHz to 100MHz

Weight55 lbs (25 kg ) - Split Phase35 lbs (16 kg) - Single phase

DimensionsSee Figure 1 and Figure 2

SCCR RatingSuitable for use on a circuit capable of delivering not more than 200000 rms symmetrical Amperes 480V max

EMC complianceBS EN 60950 1992BS EN 61000-6-2 1999

Ratings in compliance with IEC 61643-1Imax = 80kA 100kA amp 120kAIimp = 5kA (10350)All current results are per phase

EnclosureNEMA 1 2 33R4 4X 12 and 13 (IP66)

Terminals10 AWG (5mm2)

MountingSurface mount by 021rdquo (5mm) diameter holes

Remote contactsForm C (NC NO C) 60W DC 120VA AC 3A max

Indication

Green LED onRed LED off Power protection in all

modes all phases

Green LED offRed LED on

Protection fault (remote indication alarm via contacts amp audible alarm)

Green LED onRed LED on Neutralground fault (voltage

potential)

DIMENSIONSFigure 1 Split phase dimensions

Figure 2 Single phase dimensions

Model Workingvoltage

UL1449 VPR3rd Edition

Limiting voltageUp

Ringwave200A Phase types

3kA 10kA (In) 80kA versions (V) (V) (V) (V) (kV) (V)ZD16700 120 600 580 800 08 60 Single phase 2-wireZD16701 120240 600 580 800 08 60 Split phase 3-wireZD16709 240 1200 890 1200 12 75 Single phase 2-wire TTZD16900 120TT 6001200 580890 8001300 0813 6075 Single phase 2-wire TTZD16901 120240TT 6001200 580890 8001300 0813 6075 Split phase 3-wire TT100kA versionsZD16730 120 600 580 800 08 60 Single phase 2-wireZD16731 120240 600 580 800 08 60 Split phase 3-wireZD16739 240 1200 890 1200 12 75 Single phase 2-wire TTZD16930 120TT 6001200 580890 8001300 0813 6075 Single phase 2-wire TTZD16931 120240TT 6001200 580890 8001300 0813 6075 Split phase 3-wire TT120kA versionsZD16740 120 600 580 800 08 60 Single phase 2-wireZD16741 120240 600 580 800 08 60 Split phase 3-wireZD16749 240 1200 890 1200 12 75 Single phase 2-wire TTZD16940 120TT 6001200 580890 8001300 0813 6075 Single phase 2-wire TTZD16941 120240TT 6001200 580890 8001300 0813 6075 Split phase 3-wire TT

TO ORDER SPECIFY

APPROVALSCountry StandardAuthority Approved for Product

United StatesCanada

UL 1449 3rd Edition Listed AC power product ZD16700 ZD16701 ZD16709 ZD16900 ZD16901 ZD16730 ZD16731 ZD16739 ZD16930 ZD16931 ZD16740 ZD16741 ZD16749 ZD16940 ZD16941

randybobo
Rectangle

Notes1 Safety approvals cover frequency 47-63 Hz2 At low temperature and low line voltage start uptime will increase

AC-DC

Specification

100 Watts

bull -40 ordmC to +75 ordmC Operation

bull 100 W - Baseplate Cooled

bull High Efficiency Resonant Topology

bull Remote Sense

bull 5V Standby Output

bull Remote OnOff amp Power OK Signal

bull 3 Year Warranty

ECC100 Series

InputInput Voltage bull 85-264 VAC (120-370 VDC) derate output

power lt90 VAC by 10Input Frequency bull 47-400 Hz (See note 1)Input Current bull 14 A typical at 115 VAC full load

08 A typical at 230 VAC full loadInrush Current bull 40 A max at 230 VAC 25 ordmC cold startPower Factor bull EN61000-3-2 class AEarth Leakage Current bull 300 microA at 264 VAC60 Hz max

0511 mA 115230 VAC at 400 Hz typInput Protection bull Internal T50 A250 V fuse in line

and neutral

OutputOutput Voltage bull 12-48 VDC (see tables)Output Voltage Trim bull plusmn5Initial Set Accuracy bull plusmn1 V1 plusmn3 V2Minimum Load bull No minimum load requiredStart Up Delay bull Typically 1 s (see note 2)Start Up Rise Time bull 50 ms typicalHold Up Time bull 16 ms min at 115 VACDrift bull plusmn02 after 20 min warm upLine Regulation bull plusmn05 maxLoad Regulation bull plusmn1 V1 plusmn5 V2 maxOverUndershoot bull 5 typicalTransient Response bull 4 max deviation recovery to within

1 in 500 micros for a 50-75-50 loadchange

Ripple amp Noise bull 1 pk-pk V1 V2 2 20 MHz bandwidthOvervoltage Protection bull 115-140 Vnom recycle input to resetOverload Protection bull 110-150 V1 onlyShort Circuit Protection bull Continuous trip and restart (Hiccup mode)Temperature bull 005˚CCoefficientRemote Sense bull Compensates for 05 V total voltage dropRemote OnOff bull Uncommitted isolated optocoupler diode

powered diode inhibits V1

xppowercom

GeneralEfficiency bull 88 typicalIsolation bull 4000 VAC Input to Output

1500 VAC Input to Ground500 VDC Output to Ground

Switching Frequency bull 65 kHz typicalSignals bull Power OK - open collector

Remote OnOff 5 V StandbyMTBF bull 220 kHrs to MIL-HDBK-217F at 25 ordmC GB

EnvironmentalOperating Temperature bull -40 ˚C to +75 ˚C ambient Baseplate must

be maintained le+85 ordmC see longformdatasheet for further details

Cooling bull Baseplate conduction coolingOperating Humidity bull 95 RH non-condensingStorage Temperature bull -40 ˚C to +85 ˚COperating Altitude bull 3000 mShock bull 30 g pk half sine 6 axesVibration bull 2 g rms 5 Hz to 500 kHz 3 axes

EMC amp SafetyLow Voltage PSU EMC bull EN61204-3 high severity level as belowEmissions bull EN55022 level B conducted

EN55022 level A radiatedHarmonic Currents bull EN61000-3-2 class AVoltage Flicker bull EN61000-3-3Radiated Immunity bull EN61000-4-3 level 3 Perf Criteria AEFTBurst bull EN61000-4-4 level 3 Perf Criteria ASurge bull EN61000-4-5 installation class 3

Perf Criteria A installation class 4Perf Criteria A with optional filter board

Conducted Immunity bull EN61000-4-6 level 3 Perf Criteria ADips amp Interruptions bull EN61000-4-11 30 10 ms 60 100 ms

100 5000 ms Perf Criteria A B BSafety Approvals bull IEC60950-1 CB report CSA 222 No

60950-1 UL60950-1 TUV EN60950-1Equipment Protection bull Class IClass

06-May-09

AC-DC

025 FastonGround tab

2 x 020(508)

230 (5842)

2 x 460 (11684)

500 (1270)

155(394)

2 x 023(58)

J11

2

3 x 020(508)

040(102)

2 x 370(9398)

5 x M3 clearance holes

410(1041)

330(838)

Voltage Adj

Mounting surfacemarked with ldquoArdquo

J2

J3

1

12

10 9

8

ECC100Models and Ratings

Input Connector J1Molex PN 09-65-2038

1 Line2 Neutral

Mechanical Details

Notes1 All dimensions in inches (mm)2 Tolerance xx = plusmn002 (050) xxx = plusmn001 (025)

3 Weight 12 lbs (550g)

J1 mates with Molex housingPN 09-50-1031

Output Connector J2Molex PN 09-65-2088

Pin Single Output1 +V12 +V13 +V14 +V15 RTN6 RTN7 RTN8 RTN

J2 mates with Molex housing PN09-50-1081 and both with Molexseries 5194 crimp terminals

Signal Connector J3Molex PN B10B-PHDSS

1 +5 V Standby2 Logic GND3 Logic GND4 Power OK5 Inhibit Hi6 Inhibit Lo7 +Sense8 -Sense9 +Vout10 -Vout

J3 mates with JST housing PNPHDR-10VS and withJST SPHD-001T-P05 crimp terminals

Output Power Output Voltage V1 MaxOutput Current V1 Standby Supply V2 Model Number

100 W 120 VDC 81 A 50 V05 A ECC100US12

100 W 150 VDC 65 A 50 V05 A ECC100US15

100 W 240 VDC 41 A 50 V05 A ECC100US24

100 W 280 VDC 35 A 50 V05 A ECC100US28

100 W 480 VDC 20 A 50 V05 A ECC100US48

debode
Highlight

1

HLMP-EGxx HLMP-EHxx HLMP-ELxxNew T-1frac34 (5mm) Extra High Brightness AlInGaP LED Lamps

Data Sheet

Features

Viewing angle 15deg 23deg 30deg

High luminous output

Colors 590nm Amber 615nm Red Orange 626nm Red

Package options

With or without lead standoff

Superior resistance to moisture

Untinted for 15deg 23deg and 30deg lamps

Applications

Traffic management- Traffic signals- Pedestrian signals- Work zone warning lights- Variable message signs

Solar Power signs

Commercial outdoor advertising- Signs- Marquees

Description

These Precision Optical Performance AlInGaP LEDs provide superior light output for excellent readability in sunlight and are extremely reliable AlInGaP LED tech-nology provides extremely stable light output over long periods of time Precision Optical Performance lamps utilize the aluminum indium gallium phosphide (AlInGaP) technology

These LED lamps are untinted T-1frac34 packages incorpo-rating second generation optics producing well defined spatial radiation patterns at specific viewing cone angles

These lamps are made with an advanced optical grade epoxy offering superior high temperature and high moisture resistance performance in outdoor signal and sign application The maximum LED junction tempera-ture limit of +130degC enables high temperature operation in bright sunlight conditions The epoxy contains both uv-a and uv-b inhibitors to reduce the effects of long term exposure to direct sunlight

Benefits

Superior performance for outdoor environments

Suitable for auto-insertion onto PC board

2

Package Dimension

A Non-standoff B Standoff

Viewing Angle d

15deg 1239plusmn025(0476plusmn0010)

23deg amp 30deg 1196plusmn025(0459plusmn0010)

Notes1 All dimensions are in millimeters (inches) 2 Leads are mild steel with tin plating3 The epoxy meniscus is 121mm max4 For Identification of polarity after the

leads are trimmed off please refer to the illustration below

CATHODE ANODE

114 plusmn 020(0045 plusmn 0008)

580 plusmn 020(0228 plusmn 0008)

3160(1244) MIN

070 (0028)MAX

100(0039)

MIN

871 plusmn 020(0343 plusmn 0008)

254 plusmn 038(0100 plusmn 0015)

050 plusmn 010(0020 plusmn 0004) SQ TYP

CATHODELEAD

235 (0093)MAX

CATHODEFLAT

114 plusmn 020(0045 plusmn 0008)

580 plusmn 020(0228 plusmn 0008)

3160(1244) MIN

070 (0028)MAX

100(0039)

MIN

871 plusmn 020(0343 plusmn 0008)

254 plusmn 038(0100 plusmn 0015)

050 plusmn 010(0020 plusmn 0004) SQ TYP

CATHODELEAD

CATHODEFLAT

d

150 plusmn 015(0059 plusmn 0006)

500 plusmn 020(0197 plusmn 0008)

500 plusmn 020(0197 plusmn 0008)

3

Part Numbering System

Note Please refer to AB 5337 for complete information on part numbering system

Device Selection Guide

Typical viewingAngle 2θ12 (Deg) [4]

Color and DominantWavelength (nm) Typ [3]

Lamps without Standoff on leads(Package drawing A)

Lamps with Standoff on leads (Package drawing B)

Luminous Intensity Iv (mcd) [125] at 20 mA

Min Max

15deg Amber 590 HLMP-EL1A-Z1KDD HLMP-EL1B-Z1KDD 12000 21000

HLMP-EL1A-Z1LDD HLMP-EL1B-Z1LDD 12000 21000

Red 626 HLMP-EG1A-Z10DD HLMP-EG1B-Z10DD 12000 21000

Red Orange 615 HLMP-EH1A-Z10DD HLMP-EH1B-Z10DD 12000 21000

23deg Amber 590 HLMP-EL2A-XYKDD HLMP-EL2B-XYKDD 7200 12000

HLMP-EL2A-XYLDD HLMP-EL2B-XYLDD 7200 12000

Red 626 HLMP-EG2A-XY0DD HLMP-EG2B-XY0DD 7200 12000

Red Orange 615 HLMP-EH2A-XY0DD HLMP-EH2B-XY0DD 7200 12000

30deg Amber 590 HLMP-EL3A-VWKDD HLMP-EL3B-VWKDD 4200 7200

HLMP-EL3A-VWLDD HLMP-EL3B-VWLDD 4200 7200

HLMP-EL3A-WXKDD HLMP-EL3B-WXKDD 5500 9300

HLMP-EL3A-WXLDD HLMP-EL3B-WXLDD 5500 9300

Red 626 HLMP-EG3A-VW0DD HLMP-EG3B-VW0DD 4200 7200

HLMP-EG3A-WX0DD HLMP-EG3B-WX0DD 5500 9300

Red Orange 615 HLMP-EH3A-WX0DD HLMP-EH3B-WX0DD 5500 9300Notes1 The luminous intensity is measured on the mechanical axis of the lamp package and it is tested with pulsing condition2 The optical axis is closely aligned with the package mechanical axis3 Dominant wavelength λd is derived from the CIE Chromaticity Diagram and represents the color of the lamp4 θfrac12 is the off-axis angle where the luminous intensity is half the on-axis intensity 5 Tolerance for each bin limit is plusmn 15

HLMP ndash E x xx - x x x xx

Mechanical OptionsDD Ammo Pack

Color Bin Selections0 Full color distributionK Color Bin 2 amp 4L Color Bin 4 amp 6

Maximum Intensity BinRefer to Device Selection Guide

Minimum Intensity Bin

Viewing Angle and Lead Standoffs1A 15deg without lead standoff1B 15deg with lead standoff2A 23deg without lead standoff2B 23deg with lead standoff3A 30deg without lead standoff3B 30deg with lead standoff

ColorG Red 626nmL Amber 590nmH Red Orange 615nm

Refer to Device Selection Guide

4

Electrical Optical Characteristics

TJ = 25degC

Parameter Symbol Min Typ Max Units Test Conditions

Forward Voltage Amber Red Red Orange VF 18 21 24 V

IF = 20 mA

Reverse Voltage VR 5 V IR = 100 μA

Dominant Wavelength [1]

Amber Red Red Orange

d584561806120

590062606150

594563006190

nm IF = 20 mA

Peak Wavelength Amber Red Red Orange

PEAK594634621

nm Peak of Wavelength of Spectral Distribution at IF = 20 mA

Spectral Halfwidth Amber Red Red Orange

∆12131414

nm

Thermal resistance RJ-PIN 240 degCW LED junction to anode lead

Luminous Efficacy [2]

Amber Red Red Orange

ηv500200265

lmW Emitted Luminous FluxEmitted Radiant Flux

Luminous Flux Amber Red Red Orange

Φv210023002300

mlm IF = 20 mA

Luminous Efficiency [3]

Amber Red Red Orange

ηe505555

lmW Emitted Luminous FluxElectrical Power

Thermal coefficient of d Amber Red Red Orange

008005007

nmdegC IF = 20 mA +25degC le TJ le +100degC

Notes1 The dominant wavelength λd is derived from the CIE Chromaticity Diagram referenced to Illuminant E Tolerance for each color of dominant

wavelength is +- 05nm2 The radiant intensity Ie in watts per steradian maybe found from the equation Ie = Iv ηV where Iv is the luminous intensity in candela and ηV is

the luminous efficacy in lumens watt3 ηe = Φv IF x VF where Φv is the emitted luminous flux IF is electrical forward current and VF is the forward voltage

Absolute Maximum Ratings TJ = 25degC

Parameter Red Amber Red Orange Unit

DC Forward Current [2] 50 mA

Peak Forward Current 100 [1] mA

Average forward current 30 mA

Power Dissipation 120 mW

Reverse Voltage 5 V

Operating Temperature Range -40 to +100 degC

Storage Temperature Range -40 to +100 degC

Notes1 Duty Factor 30 frequency 1KHz2 Derate linearly as shown in Figure 4

5

Figure 1 Relative Intensity vs Peak Wavelength Figure 2 Forward Current vs Forward Voltage

Figure 3 Relative Luminous Intensity vs Forward Current Figure 4 Maximum Forward Current vs Ambient Temperature

Figure 5Radiation Pattern for 15deg Viewing Angle Lamp Figure 6 Radiation Pattern for 23deg Viewing Angle Lamp

0

20

40

60

80

100

0 1 2 3

FORWARD VOLTAGE-V

FORW

ARD

CURREN

T-mA

0005

1015

2025

3035

4045

50

0 20 40 60 80 100DC FORWARD CURRENT - mA

RELA

TIVE

LUM

INOU

S INTEN

SITY

(NORMAL

IZED

AT 2

0 mA)

0

10

20

30

40

50

60

0 20 40 60 80 100

TA - AMBIENT TEMPERATURE - -C

I FMAX

- MAX

IMUM

FORW

ARD

CURREN

T - mA

00

02

04

06

08

10

-90 -60 -30 0 30 60 90

ANGULAR DISPLACEMENT-DEGREE

NORM

ALIZED

INTE

NSIT

Y

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPLACEMENT-DEGREE

NORM

ALIZED

INTE

NSIT

Y

00

02

04

06

08

10

500 550 600 650WAVELENGTH - nm

RELA

TIVE

INTE

NSIT

Y RedAmber

Red Orange

6

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPLACEMENT-DEGREE

NORM

ALIZED

INTE

NSIT

Y

Figure 7 Radiation Pattern for 30deg Viewing Angle Lamp

Relative Forward Voltage vs Junction Temperature

Relative Light Output vs Junction Temperature

01

10

100

-40 -20 0 20 40 60 80 100 120 140TJ - JUNCTION TEMPERATURE - degC

RELA

TIVE

LIGH

T OUTPU

T (N

ORMAL

IZED

AT T

J=25degC

)

-030

-025

-020

-015

-010

-005

000

005

010

015

020

-40 -20 0 20 40 60 80 100 120 140

TJ - JUNCTION TEMPERATURE - degC

FORW

ARD VOLTAGE S

HIFT

- V

Red Orange

Red

Amber

Red Orange

Red

Amber

7

Intensity Bin Limit Table (131 Iv bin ratio)

Bin

Intensity (mcd) at 20mA

Min Max

V 4200 5500

W 5500 7200

X 7200 9300

Y 9300 12000

Z 12000 16000

1 16000 21000

Tolerance for each bin limit is plusmn 15

VF Bin Table (V at 20mA)

Bin ID Min Max

VD 18 20

VA 20 22

VB 22 24

Tolerance for each bin limit is plusmn 005V

Avago Color Bin on CIE 1931 Chromaticity Diagram

0280

0300

0320

0340

0360

0380

0400

0420

0440

0460

0500 0550 0600 0650 0700 0750 0800X

Y

2

4

6

Amber

Red

Red Orange

Red Color Range

MinDom

Max Dom X min Y Min X max Y max

618 630 06872 03126 06890 02943

06690 03149 07080 02920

Tolerance for each bin limit is plusmn 05nm

Amber Color Range

BinMin Dom

Max Dom Xmin Ymin Xmax Ymax

2 587 5895 05570 04420 05670 04250

05530 04400 05720 04270

4 5895 592 05720 04270 05820 04110

05670 04250 05870 04130

6 592 5945 05870 04130 05950 03980

05820 04110 06000 03990

Tolerance for each bin limit is plusmn 05nm

Red Orange Color Range

MinDom

Max Dom Xmin Ymin Xmax Ymax

612 619 06712 06887 06716 06549

03280 03109 03116 03282

Tolerance for each bin limit plusmn 05nm

NoteAll bin categories are established for classification of products Products may not be available in all bin categories Please contact Avago representative for further information

8

Precautions

Lead Forming The leads of an LED lamp may be preformed or cut to

length prior to insertion and soldering on PC board

For better control it is recommended to use proper tool to precisely form and cut the leads to applicable length rather than doing it manually

If manual lead cutting is necessary cut the leads after the soldering process The solder connection forms a mechanical ground which prevents mechanical stress due to lead cutting from traveling into LED package This is highly recommended for hand solder operation as the excess lead length also acts as small heat sink

Soldering and Handling Care must be taken during PCB assembly and

soldering process to prevent damage to the LED component

LED component may be effectively hand soldered to PCB However it is only recommended under unavoidable circumstances such as rework The closest manual soldering distance of the soldering heat source (soldering ironrsquos tip) to the body is 159mm Soldering the LED using soldering iron tip closer than 159mm might damage the LED

159mm

ESD precaution must be properly applied on the soldering station and personnel to prevent ESD damage to the LED component that is ESD sensitive Do refer to Avago application note AN 1142 for details The soldering iron used should have grounded tip to ensure electrostatic charge is properly grounded

Recommended soldering condition

Wave Soldering [1 2]

Manual Solder Dipping

Pre-heat temperature 105 degC Max -

Preheat time 60 sec Max -

Peak temperature 260 degC Max 260 degC Max

Dwell time 5 sec Max 5 sec Max

Note 1) Above conditions refers to measurement with thermocouple

mounted at the bottom of PCB2) It is recommended to use only bottom preheaters in order to reduce

thermal stress experienced by LED

Wave soldering parameters must be set and maintained according to the recommended temperature and dwell time Customer is advised to perform daily check on the soldering profile to ensure that it is always conforming to recommended soldering conditions

Anode

Note 1 PCB with different size and design (component density) will have

different heat mass (heat capacity) This might cause a change in temperature experienced by the board if same wave soldering setting is used So it is recommended to re-calibrate the soldering profile again before loading a new type of PCB

2 Avago Technologiesrsquo high brightness LED are using high efficiency LED die with single wire bond as shown below Customer is advised to take extra precaution during wave soldering to ensure that the maximum wave temperature does not exceed 260degC and the solder contact time does not exceeding 5sec Over-stressing the LED during soldering process might cause premature failure to the LED due to delamination

Avago Technologies LED Configuration

Note Electrical connection between bottom surface of LED die and the lead frame is achieved through conductive paste

Any alignment fixture that is being applied during wave soldering should be loosely fitted and should not apply weight or force on LED Non metal material is recommended as it will absorb less heat during wave soldering process

Note In order to further assist customer in designing jig accurately that fit Avago Technologiesrsquo product 3D model of the product is available upon request

At elevated temperature LED is more susceptible to mechanical stress Therefore PCB must allowed to cool down to room temperature prior to handling which includes removal of alignment fixture or pallet

If PCB board contains both through hole (TH) LED and other surface mount components it is recommended that surface mount components be soldered on the top side of the PCB If surface mount need to be on the bottom side these components should be soldered using reflow soldering prior to insertion the TH LED

Recommended PC board plated through holes (PTH) size for LED component leads

LED component lead size Diagonal

Plated through hole diameter

045 x 045 mm(0018x 0018 inch)

0636 mm(0025 inch)

098 to 108 mm(0039 to 0043 inch)

050 x 050 mm(0020x 0020 inch)

0707 mm(0028 inch)

105 to 115 mm(0041 to 0045 inch)

Over-sizing the PTH can lead to twisted LED after clinching On the other hand under sizing the PTH can cause difficulty inserting the TH LED

9

Refer to application note AN5334 for more information about soldering and handling of high brightness TH LED lamps

Example of Wave Soldering Temperature Profile for TH LED

Ammo Packs Drawing

Note The ammo-packs drawing is applicable for packaging option ndashDD amp -ZZ and regardless standoff or non-standoff

Recommended solder Sn63 (Leaded solder alloy)SAC305 (Lead free solder alloy)

Flux Rosin flux

Solder bath temperature 255degC plusmn 5degC (maximum peak temperature = 260degC)

Dwell time 30 sec - 50 sec(maximum = 5sec)

Note Allow for board to be sufficientlycooled to room temperature beforeexerting mechanical force

60sec Max

TIME (sec)

260 degC Max

105 degC Max

TEMPERA

TURE

(degC)

10

Packaging Box for Ammo Packs

Note The dimension for ammo pack is applicable for the device with standoff and without standoff

Packaging Label(i) Avago Mother Label (Available on packaging box of ammo pack and shipping box)

13

13

13

$$$

amp

13()

+amp13amp(amp+---(+)012-

DISCLAIMER AVAGOrsquoS PRODUCTS AND SOFTWARE ARE NOT SPECIFICALLY DESIGNED MANUFACTURED OR AUTHORIZED FOR SALE AS PARTS COMPONENTS OR ASSEMBLIES FOR THE PLANNING CONSTRUCTION MAINTENANCE OR DIRECT OPERATION OF A NUCLEAR FACILITY OR FOR USE IN MEDICAL DEVICES OR APPLICATIONS CUSTOMER IS SOLELY RESPONSIBLE AND WAIVES ALL RIGHTS TO MAKE CLAIMS AGAINST AVAGO OR ITS SUPPLIERS FOR ALL LOSS DAMAGE EXPENSE OR LIABILITY IN CONNECTION WITH SUCH USE

amp(313

313

amp

4

413

+)

$5amp136$

amp

13()

amp

(+)012-

(ii) Avago Baby Label (Only available on bulk packaging)

Acronyms and Definition

BIN

(i) Color bin only or VF bin only

(Applicable for part number with color bins but without VF bin OR part number with VF bins and no color bin)

OR

(ii) Color bin incorporated with VF Bin

(Applicable for part number that have both color bin and VF bin)

Example

(i) Color bin only or VF bin only

BIN 2 (represent color bin 2 only)

BIN VB (represent VF bin ldquoVBrdquo only)

(ii) Color bin incorporate with VF Bin

BIN 2VB

VB VF bin ldquoVBrdquo

2 Color bin 2 only

For product information and a complete list of distributors please go to our web site wwwavagotechcom

Avago Avago Technologies and the A logo are trademarks of Avago Technologies in the United States and other countriesData subject to change Copyright copy 2005-2010 Avago Technologies All rights reserved AV02-1687EN - February 23 2010

HLMP-Cx1A1B2A2B3A3BNew 5mm Blue and Green LED Lamps

Data Sheet

CAUTION INGaN devices are Class 1C HBM ESD sensitive per JEDEC Standard Please observe appropriate precautions during handling and processing Refer to Application Note AN ndash 1142 for additional details

Description

These high intensity blue and green T-1frac34 package LEDs are untinted and non-diffused Based on the most efficient and cost effective InGaN material technology and incor-porating second generation optics they produce well defined spatial radiation patterns at specific viewing cone angles

Advanced optical grade epoxy construction offers superior high temperature and moisture resistance per-formance in outdoor signal and sign applications

Features

Well defined spatial radiation pattern

High luminous output

Untinted Non-diffused

Available in Colorndash Blue 470nmndash Green 525nm

Viewing Angle 15deg 23deg and 30deg

Standoff or non-standoff

Superior resistance to moisture

Applications

Commercial outdoor advertising

Traffic Sign

Variable Message Sign

2

Package Dimensions

Drawing A (Non-standoff)

Drawing B (Standoff)

cathodeflat

Cathode

d

100 plusmn 0200039 plusmn 0008

130 plusmn 0150051 plusmn 0006870 plusmn 020

0343 plusmn 0008

500 plusmn 0200197 plusmn 0008

580 plusmn 0200228 plusmn 0008

254 plusmn 0380100 plusmn 0015

070 max0028

3160min1244

sq typ050 plusmn 0100020 plusmn 0004

100 min0039

Viewing Angle d

HLMP-Cx1B 1296plusmn025(0510plusmn0010)

HLMP-Cx2B 1232 plusmn025(0485plusmn0010)

HLMP-Cx3B 1200plusmn025(0472plusmn0010)

Notes1 All dimensions are in millimeters (inches) 2 Leads are mild steel with tin plating3 The epoxy meniscus is 150mm max

100 plusmn 0200039 plusmn 0008

070 max0028

870 plusmn 0200343 plusmn 0008

500 plusmn 0200197 plusmn 0008

3160min1244

Cathode 100 min0039

sq typ050 plusmn 0100020 plusmn 0004

254 plusmn 0380100 plusmn 0015

cathodeflat

580 plusmn 0200228 plusmn 0008

3

Device Selection Guide

Part Number ColorTypical Viewing angle 2frac12 (deg) [4]

Luminous Intensity Iv (mcd) at 20 mA [125]

Standoff Non Standoff

Package drawingMin Max

HLMP-CB1A-XY0DD Blue 15deg 7200 12000 Non Standoff A

HLMP-CB1A-XYBDD

HLMP-CB1A-XYCDD

HLMP-CB1B-XY0DD Standoff B

HLMP-CB1B-XYBDD

HLMP-CB1B-XYCDD

HLMP-CB2A-VW0DD 23deg 4200 7200 Non Standoff A

HLMP-CB2A-VWBDD

HLMP-CB2A-VWCDD

HLMP-CB2B-VW0DD Standoff B

HLMP-CB2B-VWBDD

HLMP-CB2B-VWCDD

HLMP-CB3A-UV0DD 30deg 3200 5500 Non Standoff A

HLMP-CB3A-UVBDD

HLMP-CB3A-UVCDD

HLMP-CB3B-UV0DD Standoff B

HLMP-CB3B-UVBDD

HLMP-CB3B-UVCDD

HLMP-CM1A-450DD Green 15deg 35000 59000 Non Standoff A

HLMP-CM1A-45BDD

HLMP-CM1A-45CDD

HLMP-CM1B-450DD Standoff B

HLMP-CM1B-45BDD

HLMP-CM1B-45CDD

HLMP-CM2A-120DD 23deg 16000 27000 Non Standoff A

HLMP-CM2A-12BDD

HLMP-CM2A-12CDD

HLMP-CM2B-120DD Standoff B

HLMP-CM2B-12BDD

HLMP-CM2B-12CDD

HLMP-CM3A-Z10DD 30deg 12000 21000 Non Standoff A

HLMP-CM3A-Z1BDD

HLMP-CM3A-Z1CDD

HLMP-CM3B-Z10DD Standoff B

HLMP-CM3B-Z1BDD

HLMP-CM3B-Z1CDD

Notes1 The luminous intensity is measured on the mechanical axis of the lamp package and it is tested with pulsing condition2 The optical axis is closely aligned with the package mechanical axis3 Dominant wavelength d is derived from the CIE Chromaticity Diagram and represents the color of the lamp4 frac12 is the off-axis angle where the luminous intensity is half the on-axis intensity 5 Tolerance for each bin limit is plusmn 15

4

Part Numbering System

Note please refer to AB 5337 for complete information on part numbering system

Packaging OptionDD Ammo Pack

Color Bin Selection0 Full DistributionB Color Bin 2 amp 3C Color Bin 3 amp 4

Maximum Intensity Bin 0 No maximum intensity limit (refer to selection guide)

Minimum Intensity Bin Refer to Device Selection Guide

Viewing Angle and Lead Standoffs1A 15deg without lead standoff1B 15deg with lead standoff2A 23deg without lead standoff2B 23deg with lead standoff3A 30deg without lead standoff3B 30deg with lead standoff

ColorB Blue 470M Green 525

HLMP C x xx x x x xx

Absolute Maximum Ratings TJ = 25degC

Parameter Blue Green Unit

DC Forward Current [1] 30 mA

Peak Forward Current 100 [2] mA

Power Dissipation 116 mW

Reverse Voltage 5 V

LED Junction Temperature 110 degC

Operating Temperature Range -40 to + 85 degC

Storage Temperature Range -40 to + 100 degC

Notes1 Derate linearly as shown in figure 42 Duty Factor 10 frequency 1KHz

5

Electrical Optical Characteristics TJ = 25degC

Parameter Symbol Min Typ Max Units Test Conditions

Forward VoltageGreen Blue

VF28 32 38

V IF = 20 mA

Reverse Voltage VR 5 V IR = 10 A

Dominant Wavelength[1]

GreenBlue

d51904600

52504700

53904800

nm IF = 20 mA

Peak WavelengthGreenBlue

PEAK516464

nm Peak of Wavelength of Spectral Distribution at IF = 20 mA

Spectral Half WidthGreenBlue

123023

nm IF = 20mA

Thermal Resistance RJ-PIN 240 degCW LED Junction-to-Pin

Luminous Efficacy [2]

GreenBlue

V51878

lmW Emitted Luminous Flux Emitted Radiant Flux

Thermal coefficient of dGreenBlue

00280024

nmdegC IF = 20 mA +25degC le TJ le +100degC

Notes1 The dominant wavelength is derived from the chromaticity Diagram and represents the color of the lamp2 The radiant intensity Ie in watts per steradian may be found from the equation Ie = IVV where IV is the luminous intensity in candelas and V is

the luminous efficacy in lumenswatt

6

Figure 1 Relative Intensity vs Wavelength Figure 2 Forward Current vs Forward Voltage

Figure 3 Relative Intensity vs Forward Current Figure 4 Maximum Forward Current vs Ambient Temperature

Figure 5 Relative Dominant Wavelength Shift vs Forward Current Figure 6 Radiation Pattern for 15deg

0001

0203

04

050607

08

0910

380 430 480 530 580 630WAVELENGTH - nm

RELA

TIVE

INTENS

ITY

GREENBLUE

0

20

40

60

80

100

0 1 2 3 4 5FORWARD VOLTAGE-V

FORW

ARD CU

RREN

T-m

A

00

05

10

15

20

25

30

35

0 20 40 60 80 100 120DC FORWARD CURRENT-mA

RELA

TIVE

LUM

INOUS INT

ENSI

TY(NOR

MAL

IZED

AT 20m

A)

GREEN

BLUE

-10

-5

0

5

10

0 20 40 60 80 100FORWARD CURRENT-mA

RELA

TIVE

DOM

INAN

T W

AVEL

ENGT

H SH

IFT -

nm GREEN

BLUE

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT -DEGREE

NORM

ALIZ

ED IN

TENS

ITY

0

5

10

15

20

25

30

35

0 20 40 60 80 100TA - AMBIENT TEMPERATURE - degC

I Fmax

- M

AXIM

UM FO

RWARD

CURR

ENT -

mA

7

Figure 7 Radiation Pattern for 23deg Figure 8 Radiation Pattern for 30deg

Figure 9 Relative Light Output vs Junction Temperature Figure 10 Relative Forward Voltage vs Junction Temperature

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT - DEGREE

NORM

ALIZ

ED IN

TENS

ITY

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT - DEGREE

NORM

ALIZ

ED IN

TENS

ITY

01

1

10

-40 -20 0 20 40 60 80 100 120TJ - JUNCTION TEMPERATURE TJ - JUNCTION TEMPERATURE

NORM

ALZI

ED IN

TENS

ITY (

PHOTO)

-03

-02

-01

0

01

02

03

-40 -20 0 20 40 60 80 100 120

FORW

ARD

VOLT

AGE S

HIFT

-VGreenBlue

GreenBlue

Intensity Bin Limit Table (131 Iv bin ratio)

BinIntensity (mcd) at 20mAMin Max

U 3200 4200

V 4200 5500

W 5500 7200

X 7200 9300

Y 9300 12000

Z 12000 16000

1 16000 21000

2 21000 27000

3 27000 35000

4 35000 45000

5 45000 59000

Tolerance for each bin limit is plusmn 15

Green Color Bin Table

Bin Min Dom Max Dom1 5190 5230

2 5230 5270

3 5270 5310

4 5310 5350

5 5350 5390

Tolerance for each bin limit is plusmn 05nm

Blue Color Bin Table

Bin Min Dom Max Dom1 4600 4640

2 4640 4680

3 4680 4720

4 4720 4760

5 4760 4800

Tolerance for each bin limit is plusmn 05nmNote 1 All bin categories are established for classification of products Products may not be available in all bin categories Please contact your Avago

representative for further information

8

Precautions

Lead Forming

The leads of an LED lamp may be preformed or cut to length prior to insertion and soldering on PC board

For better control it is recommended to use proper tool to precisely form and cut the leads to applicable length rather than doing it manually

If manual lead cutting is necessary cut the leads after the soldering process The solder connection forms a mechanical ground which prevents mechanical stress due to lead cutting from traveling into LED package This is highly recommended for hand solder operation as the excess lead length also acts as small heat sink

Soldering and Handling

Care must be taken during PCB assembly and soldering process to prevent damage to the LED component

LED component may be effectively hand soldered to PCB However it is only recommended under unavoidable circumstances such as rework The closest manual soldering distance of the soldering heat source (soldering ironrsquos tip) to the body is 159mm Soldering the LED using soldering iron tip closer than 159mm might damage the LED

ESD precaution must be properly applied on the 159mm

soldering station and personnel to prevent ESD damage to the LED component that is ESD sensitive Do refer to Avago application note AN 1142 for details The soldering iron used should have grounded tip to ensure electrostatic charge is properly grounded

Recommended soldering condition

Wave Soldering [1 2]

Manual Solder Dipping

Pre-heat temperature 105degC Max -

Preheat time 60 sec Max -

Peak temperature 260degC Max 260degC Max

Dwell time 5 sec Max 5 sec Max

Note 1 Above conditions refers to measurement with thermocouple

mounted at the bottom of PCB2 It is recommended to use only bottom preheaters in order to reduce

thermal stress experienced by LED

Wave soldering parameters must be set and maintained according to the recommended temperature and dwell time Customer is advised to perform daily check on the soldering profile to ensure that it is always conforming to recommended soldering conditions

Note 1 PCB with different size and design (component density) will have

different heat mass (heat capacity) This might cause a change in temperature experienced by the board if same wave soldering setting is used So it is recommended to re-calibrate the soldering profile again before loading a new type of PCB

Avago Technologies LED Configuration

Any alignment fixture that is being applied during wave soldering should be loosely fitted and should not apply weight or force on LED Non metal material is recommended as it will absorb less heat during wave soldering process

At elevated temperature LED is more susceptible to mechanical stress Therefore PCB must allowed to cool down to room temperature prior to handling which includes removal of alignment fixture or pallet

If PCB board contains both through hole (TH) LED and other surface mount components it is recommended that surface mount components be soldered on the top side of the PCB If surface mount need to be on the bottom side these components should be soldered using reflow soldering prior to insertion the TH LED

Recommended PC board plated through holes (PTH) size for LED component leads

LED component lead size Diagonal

Plated through hole diameter

045 x 045 mm(0018x 0018 inch)

0636 mm(0025 inch)

098 to 108 mm(0039 to 0043 inch)

050 x 050 mm(0020x 0020 inch)

0707 mm(0028 inch)

105 to 115 mm(0041 to 0045 inch)

Over-sizing the PTH can lead to twisted LED after clinching On the other hand under sizing the PTH can cause difficulty inserting the TH LED

Refer to application note AN5334 for more information about soldering and handling of high brightness TH LED lamps

CATHODE

InGaN Device

9

Example of Wave Soldering Temperature Profile for TH LED

Recommended solder Sn63 (Leaded solder alloy)SAC305 (Lead free solder alloy)

Flux Rosin flux

Solder bath temperature 255degC plusmn 5degC (maximum peak temperature = 260degC)

Dwell time 30 sec - 50 sec(maximum = 5sec)

Note Allow for board to be sufficientlycooled to room temperature beforeexerting mechanical force

60 sec Max

TIME (sec)

260degC Max

105degC Max

TEM

PERA

TURE

(degC)

Ammo Packs Drawing

Note The ammo-packs drawing is applicable for packaging option ndashDD amp -ZZ and regardless standoff or non-standoff

635 plusmn 1300250 plusmn 0051

1270 plusmn 1000500 plusmn 0039

9125 plusmn 062503595 plusmn 002459125 plusmn 062503595 plusmn 00245

1800 plusmn 05007085 plusmn 00195

070 plusmn 02000275 plusmn 00075 A A

1270 plusmn 0300500 plusmn 0012

VIEW AA

400 plusmn 02001575 plusmn 00075Oslash TYP

205 plusmn 10008070 plusmn 00394

CATHODE

10

Packaging Box for Ammo Packs

Note For InGaN device the ammo pack packaging box contain ESD logo

Packaging Label

(i) Avago Mother Label (Available on packaging box of ammo pack and shipping box)

LABEL ON THISSIDE OF BOX

FROM LEFT SIDE OF BOXADHESIVE TAPE MUST BEFACING UPWARDS

ANODE LEAD LEAVESTHE BOX FIRST

(1P) Item Part Number

(1T) Lot Lot Number

LPN

(9D)MFG Date Manufacturing Date

(P) Customer Item

(V) Vendor ID

DeptID Made In Country of Origin

(Q) QTY Quantity

CAT Intensity Bin

BIN Color Bin

(9D) Date Code Date Code

STANDARD LABEL LS0002 RoHS Compliant e3 max temp 260C

For product information and a complete list of distributors please go to our web site wwwavagotechcom

Avago Avago Technologies and the A logo are trademarks of Avago Technologies in the United States and other countriesData subject to change Copyright copy 2005-2009 Avago Technologies All rights reserved AV02-2228EN - December 15 2009

(ii) Avago Baby Label (Only available on bulk packaging)

(1P) PART Part Number

(1T) LOT Lot Number

(9D)MFG DATE Manufacturing Date

CO Country of Origin

Customer PN

Supplier Code

QUANTITY Packing Quantity

CAT Intensity Bin

BIN Color Bin

DATECODE Date Code

RoHS Compliant e3 max temp 260C Lamps Baby Label

DISCLAIMER Avagorsquos products and software are not specifically designed manufactured or authorized for sale as parts components or assemblies for the planning construction maintenenace or direct operation of a nuclear facility or for use in medical devices or applications Customer is solely responsible and waives all rights to make claims against avago or its suppliers for all loss damage expense or liability in connection with such use

Contents of Submittal

DIA Parking Signs Page 1 of 5

Skyline Products Inc

General Specifications for Full Color LED Inserts

DIA Parking Signs Page 2 of 5

Specification for Full Color LED Inserts Notes

10 Full Color LED VMS Inserts

11 Quality Assurance

ISO 90012008 certification for design manufacturing and service Current CDOT and DIA requirement

12 General ETL Listed for UL 48 UL50 and UL 1433 Current CDOT and DIA

requirement 13 Housing Properties Sign housing are designed in accordance to AASHTO Standard Specifications for Structural Supports for Highway Signs Luminaires and Traffic Signals ndash 6th Edition for wind speeds of up to 140 mph AASHTO group load combinations include total sign weight dead load ice and wind loads and the design meets the fatigue requirements for truck-induced gusts Snow loading is include in design loads for applicable geographical regions

Current CDOT and DIA requirement

Sealed housing Welding compliance with AWS standards

All welding shall be by an inert gas process in accordance with the American Welding Society (AWS) Standards 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum The LED DMS manufacturerrsquos welders and welding procedures shall be certified by an ANSIAWS Certified Welding Inspector to the 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum Proof of certification of all the LED DMS manufacturerrsquos welders and applicable welding procedures shall be supplied with the submittals The name phone number and address off the ANSIAWS Certified Welding Inspector that certified the LED VMS manufacturerrsquos welders and procedures shall also be provided with the submittals

Current CDOT and DIA requirement

Black KYNAR 500 coated face on mask and borders mdash 30-year coating guaranteed to not chip fade or peel for 20 years

Current CDOT and DIA requirement

The lens panel assembly shall consist of a KYNAR 500 coated aluminum mask over a clear glazing The lens panel assembly shall be modular in design interchangeable without misalignment of the lens panel and the LED pixels and removable from within the main sign housing

Current CDOT and DIA requirement

Aluminum face (090rdquo) mask over glazing with apertures for the pixels The lens panel aluminum mask shall be 0090 inch minimum thickness and finished with a matte black licensed factory applied KYNAR 500 Resin Fluoropolymer based coating system It shall be perforated to provide an aperture for each pixel on the display modules Each aperture shall be as small as possible without blocking the LED light output at the required viewing angle The Skyline aluminum face mask with aperture system will significantly minimize glare on the sign as it blocks more than 73 of sun rays making it very legible even with direct sunlight This method should be required over a ldquolouverrdquo system Louvers create a shelf above each row of pixels collecting snow ice dirt etc and ultimately inhibiting the display

Current CDOT and DIA requirement

Polycarbonate glazing 18rdquoGE LEXAN XL102UV Single lift face that allows a single technician to easily lift the entire face for safe fast and easy access to all the internal sign components

Current CDOT and DIA requirement

Mounting brackets Skyline will work with the appropriate parties to develop a mounting system to accommodate for the type of sign being provided and the structure requirements

Natural aluminum finish (excluding face) Current CDOT and DIA requirement

14 Environmental Control 8 watt per foot heat tape will be installed along the bottom of entire display area Provided heat tape will be controlled by the Advanced Humidity Sensing System of the controller

Current CDOT and DIA requirement

DIA Parking Signs Page 3 of 5

Environmental Sensors (1) Photocell Sensor (1) Internal Temperature Sensor (1) Humidity Sensor (1) Door Alarm

15 LED Display and Electronics Electronics designed and tested to -40degC to 85degC Current CDOT and DIA

requirement True 18-inch display (275 inch vertical and horizontal pitch) Current CDOT and DIA

requirement Display Matrix 7 high x 30 wide Legibility distance 200-1200 feet Current CDOT and DIA

requirement Printed circuit board are built to IPC-A-610D Class 2 certification Current CDOT and DIA

requirement Display modules are easily removable and replicable without the use of any additional tools

Current CDOT and DIA requirement

LED type Each Pixel contains three strings of LEDs

String 1 AlInGaP 30 degree LEDs (Red) String 2 InGaN 30 degree LEDs (Green) String 3 InGaN 30 degree LEDs (Blue)

Pixel design brightness 12400 candela at 20 mA (18rdquo characters) Current CDOT and DIA

requirement LED drive current

Red LED lt 30mA Blue and Green LEDs lt 15mA

All LEDs will have standoffs providing superior LED cooling and eliminate corrosion LED pixel protection and alignment device Silicon conformal coat will conform to MIL-I-46058C Type SR and IPC-CC-830 standards

Current CDOT and DIA requirement

Uniform LED color and brightness 256 minimum brightness levels Pixel Test

The pixel test shall be performed from the central controller on command and automatically once a day During a pixel test the operational status of each pixel shall be tested and then transmitted to the central controller or laptop computer This pixel status test shall report back all LED color string errors within each pixel A list of defective LED color strings shall be provided listing string color line number module number column number and row number for the associated pixel for each defective string The pixel test must be completed in less than 05 seconds regardless of message status

Current CDOT and DIA requirement

True Message Display Verification (Pixel Read) The TMDV shall be performed during both message downloads and during every sign poll from the central controller or laptop computer The TMDV shall perform a real-time read of the displayed message and shall return the operational state of each LED color string within each pixel to the central controller as it is currently displayed to the motorist including any errors This shall allow the central controller operator to see what is visibly displayed to the motorist on an individual pixel basis During a TMDV the operational state of each LED color string within each pixel shall be read by the sign controller to allow the central controller or laptop computer to show the actual message including static flashing and alternating messages that are visibly displayed on the sign in a WYSIWYG format This pixel read shall take place while a message is displayed on the sign without disturbing the message in any way Any flashing flickering blinking dimming or other disturbance of the message during this pixel read shall be cause for rejection of the sign The TMDV shall be an actual real time read of LED color strings at the time of

Current CDOT and DIA requirement

DIA Parking Signs Page 4 of 5

the associated sign poll or message download and shall not be accomplished by simulating errors based on the last pixel test

16 Power Supplies and Sensors High-efficiency power supplies Current CDOT and DIA

requirement Redundant power supply Current CDOT and DIA

requirement Power supply sensors Current CDOT and DIA

requirement Operational status feedback of all sensors Current CDOT and DIA

requirement All LED module power supply voltages shall be continuously measured and monitored by the sign controller The sign controller shall provide these voltage readings to the master controller or laptop computer upon command When a voltage drops below a critical value an error message shall be generated and transmitted to the master controller or laptop computer

17 AC Electrical AC Electrical components will conform to NEC standards Current CDOT and DIA

requirement GFCI outlet 20 Controller and Controller Cabinet 21 Sign Controller Skyline Advanced Controller will be located within each sign housing The controller shall monitor and control the ventilation system and all sensors within the sign housing

Ability to control multiple signs on a single sign structure NTCIP compliance Current CDOT and DIA

requirement 22 Cabinet Type A Skyline extended pole cabinet will be provided Natural aluminum exterior finish Pull-out laptop shelf Door alarm 23 Environmental Control Humidity sensor Internal temperature sensor 24 AC Electrical Conformity with NEC standards Current CDOT and DIA

requirement Circuit breakers Current CDOT and DIA

requirement GFCI outlet 25 Surge Protection Two-stage AC power surge protection with feedback and automatic shutdownisolation

Current CDOT and DIA requirement

The system power shall be protected by two stages of transient voltage suppression devices Tripping of each stage (or both if tripped simultaneously) of the surge protection shall cause the sign controller to call central and report the error condition (for dialup operation) or report the error condition to central on the next poll (for multi-drop operation) There shall be an option that is either enabled or disabled and is selected and downloaded from the central controller to the sign controller When this option is enabled tripping of the second stage of surge protection shall prevent power from reaching any components of the sign until the surge protection has been replaced When this option is disabled the sign will continue to function normally after the second stage of surge protection is tripped

30 Software Signs and Controllers shall be fully compatible with the DIA NTCIP sign software at no additional cost to the department in accordance with these specifications

DIA Parking Signs Page 5 of 5

40 Warranty and Telephone Technical Support One-year limited parts return-to-factory warranty Current CDOT and DIA

requirement Lifetime standard telephone support Current CDOT and DIA

requirement

  • Cover Page
  • Cover Letter
    • Cover Letter
    • Transmittal Letter
      • Product Details
        • Sign Brochure
        • Sign Details
        • System Block Diagram
        • Wiring Block Diagram
          • Industry Compliances
            • ISO Certificates
            • UL Authorization
            • NTCIP
            • Welding Procedures-Employees
              • Component Cut Sheets
                • Kynar
                • Lexan
                • Latch
                • Heat Tape
                • GFI
                • Hub
                • Controller
                • Comm Surge
                • AC Surge
                • Ethernet
                • Power Supply
                • LED
                  • Drawings
Page 19: )5217 $&&(66 6/,0/,1( - Denver International Airportbusiness.flydenver.com/bizpdf/DIAID_2318.pdfSign housings are designed in accordance with AASHTO Standard Specifications for Structural

Skyline Controller - Headless Cut Sheet - Revised 073015 Page 1 of 2

Skyline Controller - Headless

The Skyline Controller consists of an IP addressable NTICP compliant Controller The Skyline Controller is equipped with

all the necessary equipment to run an NTCIP compliant Variable Message Signs of virtually any type or configuration The

Controller is also equipped with other essential features required by various industry standards and DOTs alike

The Skyline Controller is structured around an environmentally hardened Linux-based controller which is fully NTCIP

compliant The Controller also has the following features

NTCIP is natively supported (Protocol converter or translator devices are not required)

Contains memory for storing Changeable amp Permanent messages Graphics Fonts and other necessary files for

controller operation

Contains DMS-specific control firmware (embedded software) that monitors internalexternal sensors (internal temp

ambient temp humidity power supplies battery voltage etc) displaypixel status amp errors communication inputs and

controls the sign display and environmentals as directed by external NTCIP compliant control software

Utilization of a powerful Linux based Central Processing Unit

An Integrated terminal connection

Two (2) NTCIP-compliant RS232 communication ports

One (1) NTCIP-compliant Ethernet port with RJ45 connector

Compatible with an external Hayes-compatible modem or other communications equipment

Integrate Hardware watchdog circuit that provides automatic reset of controller and communications devices

Operating temp range of -40deg to 74deg C (-40deg to 165deg F) and meets applicable NEMA TS2 and TS4 Standards

The user interface is provided via laptop computer to perform the following functions that include

Navigating the controllerrsquos menu subsystem

Displaypixel diagnostics

Activation of messages stored in memory (Permanent amp Changeable)

Configuring communications port settings and NTCIP options

lsquoPowerrsquo Switch and Indicator used to switch main power on to the controller

lsquoLocalRemotersquo Selection used to place the controller in ldquolocal mode

Reset functionality used to restart the controller andor sign(s)

debode
Text Box

Skyline Controller - Headless Cut Sheet - Revised 073015 Page 2 of 2

The Skyline Controllerrsquos NTCIP Remote Interface Ethernet port utilizes a 10100 Ethernet RJ45 Jack that supports the

UDP network protocol In addition the Controller also contains an NTCIP Local Interface connection that is operated

via a laptop computer Some additional functionality that this interface provides are

An Integrated terminal connection

Remote firmware updates

Compliance with the various industry standards listed here

NTCIP o 1101 - Simple Transportation Management Framework (STMF)

o 1102 - Octet Encoding Rules (OER) Base Protocol

o 1103 - Transportation Management Protocols

o 1201 - Global Object (GO) Definitions

o 1203 - Object Definitions for Dynamic Message Signs

o 2001 - Class B Profile

o 2104 - Ethernet Subnetwork Profile

o 2201 - Transportation Transport Profile

o 2202 - Internet (TCPIP and UDPIP) Transport Profile

o 2301 - Simple Transportation Management Framework (STMF) Application Profile

Conformance Level 1

NEMA TS2 ndash where applicable

o Section 2 ndash Environmental Requirements

NEMA TS4 ndash where applicable

o Section 2 ndash Environmental Requirements

o Section 4 ndash Controller To Sign Interface

o Section 8 ndash Electronics and Electrical

o Section 9 ndash Performance Monitoring

o Section 10 ndash Power Requirements

UL48 ndash Standard for Electric Signs

UL50 ndash Standard for Enclosures for Electrical Equipment

IPC-CC-830 ndash For Silicon Conformal Coating

IPC-A-610C Class 2 Acceptability of Electronic Assemblies

ANSIIPC-7711 Rework of Electronic Assemblies

ANSIIPC-7721 Rework and Modification of Printed Boards and Electronic Assemblies

TThhee ZZoonneeBBaarrrriieerr SSeerriieess is a uniquelymodular data and signal line protectionsystem for 24V 4-20mA current loopand Industrial Ethernet applications Byproviding an effective barrier betweenuncontrolled transient environments andyour valuable electronic systems theZoneBarrier Series protects you fromcostly system down time and equipmentfailure

TThhee ssoopphhiissttiiccaatteedd hhyybbrriidd cciirrccuuiittrryyemployed by the ZoneBarrier Seriesprotects your equipment withoutimpeding normal operation ZoneBarrierprotection components comprise acombination of high energy GasDischarge Tubes with ultra fast diodesand Silicon Avalanche Diodes Thiscombination of high quality surgeprotection components gives theZoneBarrier Series its characteristic lowlet-through voltage and high 10kA surgecurrent capacity which provides excellentprotection ZoneBarrier devices haveRJ45 terminal strip or pluggableterminal strip connectors

DDeessiiggnneedd ffoorr mmuullttii--lloooopp oorr ssiinnggllee ccoonnttrroolllloooopp aapppplliiccaattiioonnss the ZoneBarrier Seriesoffers a flexible surge protection solutionthat is capable of growing with yourrequirements A ZoneBarrier module canbe used as a stand-alone device or as abuilding block in a surge protectionsolution as simple or as complex as yourrequirements now and in the future

OOnnee ssiimmppllee mmaannuuaall ooppeerraattiioonn clampsmodules securely onto DIN rail an actionthat also automatically provides theessential high-integrity groundconnection Standard lsquoTop-hatrsquo (T-section)DIN rail is generally suitable for mountingZoneBarrier Series modules Where anumber of ZoneBarrier Series modulesare mounted on one rail any that areincorrectly mounted (and therefore notsecurely grounded) are very obviousand can easily be remountedcorrectly The ZoneBarrierSeries also has twomounting feet ateither end of theu n i t

enabling mounting to a flat surface suchas a cabinet wall

ZZoonneeBBaarrrriieerr ddaattaa aanndd ssiiggnnaall ddeevviicceess aarreetteesstteedd ttoo IIEECC 6611000000--44--55 and CCITT K17Industrial Ethernet compatible versionsare also UL Certified Cat5 and UL 497BListed ZoneBarriers come complete witha full 10 year product warranty

AAddddiittiioonnaall pprrootteeccttiioonn should be providedfor other systems which may be inter-connected eg power feeds telephonewiring etc other units are available forthis purpose

Data Protection

Protects sensitive IO ports against induced surgesand transients

ZoneBarrier

FFoorr 2244VV 44--2200mmAA ccuurrrreenntt lloooopp aapppplliiccaattiioonnss

IInndduussttrriiaall EEtthheerrnneett ccoommppaattiibbllee vveerrssiioonnssUULL CCeerrttiiffiieedd CCaatt55

TThhrreeee ssttaaggee pprrootteeccttiioonn iinncclluuddiinngg GGaass DDiisscchhaarrggee TTuubbee aanndd SSiilliiccoonn AAvvaallaanncchhee DDiiooddee tteecchhnnoollooggyy

TTeesstteedd ttoo IIEECC 6611000000--44--55 aanndd CCCCIITTTT KK1177

1100 yyeeaarr pprroodduucctt wwaarrrraannttyy

CCoouunnttrryy SSttaannddaarrddAAuutthhoorriittyy AApppprroovveedd ffoorr PPrroodduucctt

United States amp UL 497B Listed Networks 24540Canada UL Certified TIAEIA 568-A Cat5

SSppeecciiffiiccaattiioonn

903-1

08 R

ev A

06

08

06

All figures typical at 77degF (25degC) unless otherwise stated

MMaaxxiimmuumm llooaadd ccuurrrreenntt05 Amps

MMaaxxiimmuumm ssuurrggee ccuurrrreenntt4-20mA versions 10kA100Base-T versions8kA (1kA per line)

MMaaxxiimmuumm lleeaakkaaggee ccuurrrreenntt5microA at working voltage (4-20mA versions)

MMaaxxiimmuumm iinn lliinnee rreessiissttaanncceelt 5 ohms

BBaannddwwiiddtthh4-20mA versions 05 MHz100Base-T versions155 MHz

AAmmbbiieenntt tteemmppeerraattuurree lliimmiittssndash40degF to +185degF (working)ndash40degC to +85degC (working)

HHuummiiddiittyy95 RH (non-condensing)

CCaassiinnggMolded plastic

WWeeiigghhtt28oz (008Kg)

DDiimmeennssiioonnssSee figure 1

EEMMCC ccoommpplliiaanncceeBS EN 60950 1992BS EN 61000-6-2 1999

IInnssttaallllaattiioonn

All ZoneBarrier modules are installed in-lineand are identified with ldquoProtectedrdquo andldquoUnprotectedrdquo for fail-safe installation

DDIINN rraaiill mmoouunnttiinngg ((ffiigguurree 22))ZoneBarrier modules can be mounted on anystandard T-section DIN rail or on the optional19rdquo DIN rail assembly To attach theZoneBarrier module to the DIN rail simplylocate the DIN rail foot of the module over onedge of the DIN rail and then securely pushthe ZoneBarrier onto the DIN rail Note theDIN rail must be properly grounded

SSttaanndd--aalloonnee iinnssttaallllaattiioonn ((ffiigguurree 33))To install a ZoneBarrier module as a stand-alone protector attach an ground lead to thesupplied ring terminal and secure this withthe self tapping screw provided to the baseof the unit Using screws (or bolts) mount themodule on any flat surface

TToo oorrddeerr ssppeecciiffyy -- Model number as per specification tableabove

MMoouunnttiinngg ooppttiioonnss

2211660055 5rdquo DIN rail for up to 4 ZoneBarriers

2211664499 175rdquo DIN rail for up to 16 ZoneBarriers

2244550000 19rdquo DIN rail (with mounting brackets) for up to 32 ZoneBarriers

Note In accordance with our policy of continuousimprovement we reserve the right to change the productrsquosspecification without notice

FFiigguurree 22 DIN rail installation FFiigguurree 33 Stand alone installation

FFiigguurree 11 Dimensions

AApppprroovvaallss

MMooddeell TTyyppee LLiinneess WWoorrkkiinngg LLiimmiittiinngg MMaaxxiimmuumm CCoonnnneeccttoorrssvvoollttaaggee vvoollttaaggee ccoonnttiinnuuoouuss

ooppeerraattiinnggvvoollttaaggee

((VV)) ((VV)) ((VV))

24536 4-20mA 4 plus shield 24 30 30 Terminal strip24539 4-20mA 2 plus shield 24 30 30 Pluggable terminal strip24542 4-20mA 6 24 30 30 Pluggable terminal strip24547 4-20mA 4 plus 2 shields 24 30 30 Pluggable terminal strip24540 100Base-T 8 5 10 NA RJ4524550 100Base-T 2 x 4 5 10 NA 2 x RJ4524551 100Base-T 8 5 10 NA RJ45 110 Block

Suitable for Cat5 (8 wire) applications 2KV 1250 1kA 820

AAttllaannttiicc SScciieennttiiffiicc CCoorrppoorraattiioonn4300 Fortune Place Suite A W Melbourne FL 32904 USATel +1 800-544-4737 +1 321-725-8000 Fax +1 321-727-0736E-mail salesatlanticscientificcom wwwascsurgecom

AA mmeemmbbeerr ooff tthhee MMTTLL IInnssttrruummeennttss GGrroouupp ppllcc

casstr
Rectangle

wwwantairacom

Antaira Technologies - Toll-Free (877) 229-3665 - Phone (714) 671-9000 - FAX (714) 671-9944 - e-Mail infoantairacom - Website httpwwwantairacom

140

94

127

30

65

58

268

47

16

116

6

16

385

50 52

Lanolinx LNX-500A800A58-Port 10100BaseTX Slim Industrial Switch

wwwantairacom

Toll-Free (877) 229-3665Phone (714) 671-9000FAX (714) 671-9944

e-Mail infoantairacomWebsite httpwwwantairacom

Reverse Polarity Protection Present

Overload Current Protection Present

Mechanical Casing IP30 Metal Case Dimension (W x H x D) 30 x 140 x 95 mm (118 x 551 x 374 in) Installation DIN-RailWall Mountable

Weight Unit Weight 1 lbs Shipping Weight 15 lbs

Operation Temperature Standard -10deg C to 70deg C (14deg F to 158deg F) Wide Operating Temperature -40deg to 80deg C (-40deg to 176deg F)

Operation Humidity 5 to 95 (Non-condensing)

Storage Temperature -40deg C to 85deg C

EMI FCC Class A CE EN6100-4-2EN6100-4-3EN6100-4-4EN6100-4-5EN6100-4-6 EN6100-4-8EN6100-4-11EN6100-4-12EN6100-6-2EN6100-6-4

Safety ULcUL Class I Division 2 CE EN60950-1

Stability Testing Shock IEC60068-2-27 Free Fall IEC60068-2-32 Vibration IEC60068-2-6

Warranty 5-Year Warranty

LNX-500A 5-Port 10100BaseTX Slim Industrial Ethernet SwitchLNX-500A-T 5-Port 10100BaseTX Slim Industrial Ethernet Switch Wide Operating TemperatureLNX-800A 8-Port 10100BaseTX Slim Industrial Ethernet SwitchLNX-800A-T 8-Port 10100BaseTX Slim Industrial Ethernet Switch Wide Operating Temperature

DR-4524 45W 24VDC Industrial DIN Rail Power SupplyDR-75-24 75W 24VDC Industrial DIN Rail Power SupplyDR-120-24 120W 24VDC Industrial DIN Rail Power Supply

Standard IEEE 8023 10BaseT Ethernet IEEE 8023u 100BaseTX Fast Ethernet IEEE 8023x Flow Control and Back-Pressure

Protocol CSMACD

Switch Architecture Store and Forward

Transfer Rate 14880pps for Ethernet Port 148800pps for Fast Ethernet Port

MAC Address 2K MAC Address Table

Memory Buffer LNX-500A 384 Kbits LNX-800A 448 Kbits

LED Unit Power 1 Power 2 Fault Port LinkActivity Full-DuplexCollision

Connector LNX-500A 5 x 10100TX RJ-45 with Auto MDIMDI-X Function LNX-800A 8 x 10100TX RJ-45 with Auto MDIMDI-X Function

Network Cable 10BaseT 2-pair UTPSTP Cat 3 4 5 cable EIATIA-568 100-ohm (100m) 100BaseTX 2-pair UTPSTP Cat 5 cable EIATIA-568 100-ohm (100m)

Back-Plane LNX-500A 10 Gbps LNX-800A 16 Gbps

Packet Throughput Ability LNX-500A 149Mpps 64bytes LNX-800A 238Mpps 64bytes

Power Supply DC 12 ~ 48V Redundant Power with Polarity Reverse Protect Function and Removable Terminal Block

Power Consumption LNX-500A 293 Watts LNX-800A 471 Watts

technical datasheet

wwwmtl-instcom enquirymtl-instcom

are highly reliable dual-redundant varistor networks ensuring your site is never unprotected Fully automatic in operation ZoneDefender PRO reacts immediately clamping voltage surges without causing undue leakage losses under normal operation No operator intervention is required ZoneDefender PRO resets automatically and is maintenance free

Suitable for all AC power applications ZoneDefender PRO devices provide protection for AC power supplies with no restriction to the amount of load current

Thermal fusing is incorporated into each ZoneDefender PRO as an additional safety feature Short circuit protection with 200kA AIC rating is also supplied as standard for added peace of mind

ZoneDefender PRO offers an LED status indication allowing each varistor network to be continually monitored and indicated by LEDs on the front panel of the device In addition remote monitoring is enabled by the unitrsquos remote indication contacts

Installation is simple - the ZoneDefender PRO devices can be easily surface or nipple mounted

The ZoneDefender PRO Series is UL 1449 3rd Edition Listed and boasts an unrivaled 10 year lsquono questions askedrsquo manufacturers product warranty ZoneDefender PRO devices also exceed the requirements of ANSIIEEE C6245 and ANSIIEEE C6241

The ZoneDefender PRO Series is a versatile high performance surge protector designed for use in a wide variety of industrial institutional and commercial applications The ZoneDefender PRO is the most compact powerful feature-rich surge protector on the market today State-of-the-art circuitry protects equipment from high frequency noise as well as from damaging electrical transients and high-energy disturbances In addition the ZoneDefender PRO Series offers cost-effective high capacity protection along with application versatility features which make the Series the ultimate surge protection solution

ZoneDefender PRO units provide protection between Line to Neutral Line to Ground Line to Line and Neutral to Ground Utilizing Metal Oxide Varistor (MOV) technology the ZoneDefender PROrsquos protection circuits

ZoneDefender Pro SeriesThe most compact powerful feature-rich AC surge protector available

bull 80kA100kAamp120kAsurge-currentratingperphase

bull Includeshigh-performanceEMIRFIfiltering

bull LEDstatusindicationviasolidstatediagnosticsplusremoteindicationcontacts

bull Built-inaudiblealarm

bull Thermalandshortcircuitfusing

bull Shortcircuitcurrentrating200kAIC

bull UL14493rdEditionListed

bull 10yearproductwarranty

901-104RevB160811

EUROPE (EMEA) +44 (0)1582 723633 THE AMERICAS +1 800 835 7075 ASIA-PACIFIC +65 6 487 7887

enquirymtl-instcom csinfomtl-instcom salesmtlsingcomsg 901-104 RevB 160811

The given data is only intended as a product description and should not be regarded as a legal warranty of properties or guarantee In the interest of further technical developments we reserve the right to make design changes

SPECIFICATIONMaximum surge current (Imax)

80kA 100kA amp 120kA (820micros)Maximum continuous operating voltage

120240 versions - 140Vac270VacLines protected AC

L-N L-G L-L N-GDuty cycle performance (820micros)

Rated 1 impulse10000A gt6500 Impulses100A infinite

Long duration current pulse (101000micros) capability

3600A (tested)Frequency range

47Hz to 63HzAmbient temperature limits

ndash40degF to +185degF workingndash40degC to +85degC working

Humidity95 RH (non-condensing)

Audible Alarm90dB

EMIRFI Attenuation-75dB maximum 100kHz to 100MHz

Weight55 lbs (25 kg ) - Split Phase35 lbs (16 kg) - Single phase

DimensionsSee Figure 1 and Figure 2

SCCR RatingSuitable for use on a circuit capable of delivering not more than 200000 rms symmetrical Amperes 480V max

EMC complianceBS EN 60950 1992BS EN 61000-6-2 1999

Ratings in compliance with IEC 61643-1Imax = 80kA 100kA amp 120kAIimp = 5kA (10350)All current results are per phase

EnclosureNEMA 1 2 33R4 4X 12 and 13 (IP66)

Terminals10 AWG (5mm2)

MountingSurface mount by 021rdquo (5mm) diameter holes

Remote contactsForm C (NC NO C) 60W DC 120VA AC 3A max

Indication

Green LED onRed LED off Power protection in all

modes all phases

Green LED offRed LED on

Protection fault (remote indication alarm via contacts amp audible alarm)

Green LED onRed LED on Neutralground fault (voltage

potential)

DIMENSIONSFigure 1 Split phase dimensions

Figure 2 Single phase dimensions

Model Workingvoltage

UL1449 VPR3rd Edition

Limiting voltageUp

Ringwave200A Phase types

3kA 10kA (In) 80kA versions (V) (V) (V) (V) (kV) (V)ZD16700 120 600 580 800 08 60 Single phase 2-wireZD16701 120240 600 580 800 08 60 Split phase 3-wireZD16709 240 1200 890 1200 12 75 Single phase 2-wire TTZD16900 120TT 6001200 580890 8001300 0813 6075 Single phase 2-wire TTZD16901 120240TT 6001200 580890 8001300 0813 6075 Split phase 3-wire TT100kA versionsZD16730 120 600 580 800 08 60 Single phase 2-wireZD16731 120240 600 580 800 08 60 Split phase 3-wireZD16739 240 1200 890 1200 12 75 Single phase 2-wire TTZD16930 120TT 6001200 580890 8001300 0813 6075 Single phase 2-wire TTZD16931 120240TT 6001200 580890 8001300 0813 6075 Split phase 3-wire TT120kA versionsZD16740 120 600 580 800 08 60 Single phase 2-wireZD16741 120240 600 580 800 08 60 Split phase 3-wireZD16749 240 1200 890 1200 12 75 Single phase 2-wire TTZD16940 120TT 6001200 580890 8001300 0813 6075 Single phase 2-wire TTZD16941 120240TT 6001200 580890 8001300 0813 6075 Split phase 3-wire TT

TO ORDER SPECIFY

APPROVALSCountry StandardAuthority Approved for Product

United StatesCanada

UL 1449 3rd Edition Listed AC power product ZD16700 ZD16701 ZD16709 ZD16900 ZD16901 ZD16730 ZD16731 ZD16739 ZD16930 ZD16931 ZD16740 ZD16741 ZD16749 ZD16940 ZD16941

randybobo
Rectangle

Notes1 Safety approvals cover frequency 47-63 Hz2 At low temperature and low line voltage start uptime will increase

AC-DC

Specification

100 Watts

bull -40 ordmC to +75 ordmC Operation

bull 100 W - Baseplate Cooled

bull High Efficiency Resonant Topology

bull Remote Sense

bull 5V Standby Output

bull Remote OnOff amp Power OK Signal

bull 3 Year Warranty

ECC100 Series

InputInput Voltage bull 85-264 VAC (120-370 VDC) derate output

power lt90 VAC by 10Input Frequency bull 47-400 Hz (See note 1)Input Current bull 14 A typical at 115 VAC full load

08 A typical at 230 VAC full loadInrush Current bull 40 A max at 230 VAC 25 ordmC cold startPower Factor bull EN61000-3-2 class AEarth Leakage Current bull 300 microA at 264 VAC60 Hz max

0511 mA 115230 VAC at 400 Hz typInput Protection bull Internal T50 A250 V fuse in line

and neutral

OutputOutput Voltage bull 12-48 VDC (see tables)Output Voltage Trim bull plusmn5Initial Set Accuracy bull plusmn1 V1 plusmn3 V2Minimum Load bull No minimum load requiredStart Up Delay bull Typically 1 s (see note 2)Start Up Rise Time bull 50 ms typicalHold Up Time bull 16 ms min at 115 VACDrift bull plusmn02 after 20 min warm upLine Regulation bull plusmn05 maxLoad Regulation bull plusmn1 V1 plusmn5 V2 maxOverUndershoot bull 5 typicalTransient Response bull 4 max deviation recovery to within

1 in 500 micros for a 50-75-50 loadchange

Ripple amp Noise bull 1 pk-pk V1 V2 2 20 MHz bandwidthOvervoltage Protection bull 115-140 Vnom recycle input to resetOverload Protection bull 110-150 V1 onlyShort Circuit Protection bull Continuous trip and restart (Hiccup mode)Temperature bull 005˚CCoefficientRemote Sense bull Compensates for 05 V total voltage dropRemote OnOff bull Uncommitted isolated optocoupler diode

powered diode inhibits V1

xppowercom

GeneralEfficiency bull 88 typicalIsolation bull 4000 VAC Input to Output

1500 VAC Input to Ground500 VDC Output to Ground

Switching Frequency bull 65 kHz typicalSignals bull Power OK - open collector

Remote OnOff 5 V StandbyMTBF bull 220 kHrs to MIL-HDBK-217F at 25 ordmC GB

EnvironmentalOperating Temperature bull -40 ˚C to +75 ˚C ambient Baseplate must

be maintained le+85 ordmC see longformdatasheet for further details

Cooling bull Baseplate conduction coolingOperating Humidity bull 95 RH non-condensingStorage Temperature bull -40 ˚C to +85 ˚COperating Altitude bull 3000 mShock bull 30 g pk half sine 6 axesVibration bull 2 g rms 5 Hz to 500 kHz 3 axes

EMC amp SafetyLow Voltage PSU EMC bull EN61204-3 high severity level as belowEmissions bull EN55022 level B conducted

EN55022 level A radiatedHarmonic Currents bull EN61000-3-2 class AVoltage Flicker bull EN61000-3-3Radiated Immunity bull EN61000-4-3 level 3 Perf Criteria AEFTBurst bull EN61000-4-4 level 3 Perf Criteria ASurge bull EN61000-4-5 installation class 3

Perf Criteria A installation class 4Perf Criteria A with optional filter board

Conducted Immunity bull EN61000-4-6 level 3 Perf Criteria ADips amp Interruptions bull EN61000-4-11 30 10 ms 60 100 ms

100 5000 ms Perf Criteria A B BSafety Approvals bull IEC60950-1 CB report CSA 222 No

60950-1 UL60950-1 TUV EN60950-1Equipment Protection bull Class IClass

06-May-09

AC-DC

025 FastonGround tab

2 x 020(508)

230 (5842)

2 x 460 (11684)

500 (1270)

155(394)

2 x 023(58)

J11

2

3 x 020(508)

040(102)

2 x 370(9398)

5 x M3 clearance holes

410(1041)

330(838)

Voltage Adj

Mounting surfacemarked with ldquoArdquo

J2

J3

1

12

10 9

8

ECC100Models and Ratings

Input Connector J1Molex PN 09-65-2038

1 Line2 Neutral

Mechanical Details

Notes1 All dimensions in inches (mm)2 Tolerance xx = plusmn002 (050) xxx = plusmn001 (025)

3 Weight 12 lbs (550g)

J1 mates with Molex housingPN 09-50-1031

Output Connector J2Molex PN 09-65-2088

Pin Single Output1 +V12 +V13 +V14 +V15 RTN6 RTN7 RTN8 RTN

J2 mates with Molex housing PN09-50-1081 and both with Molexseries 5194 crimp terminals

Signal Connector J3Molex PN B10B-PHDSS

1 +5 V Standby2 Logic GND3 Logic GND4 Power OK5 Inhibit Hi6 Inhibit Lo7 +Sense8 -Sense9 +Vout10 -Vout

J3 mates with JST housing PNPHDR-10VS and withJST SPHD-001T-P05 crimp terminals

Output Power Output Voltage V1 MaxOutput Current V1 Standby Supply V2 Model Number

100 W 120 VDC 81 A 50 V05 A ECC100US12

100 W 150 VDC 65 A 50 V05 A ECC100US15

100 W 240 VDC 41 A 50 V05 A ECC100US24

100 W 280 VDC 35 A 50 V05 A ECC100US28

100 W 480 VDC 20 A 50 V05 A ECC100US48

debode
Highlight

1

HLMP-EGxx HLMP-EHxx HLMP-ELxxNew T-1frac34 (5mm) Extra High Brightness AlInGaP LED Lamps

Data Sheet

Features

Viewing angle 15deg 23deg 30deg

High luminous output

Colors 590nm Amber 615nm Red Orange 626nm Red

Package options

With or without lead standoff

Superior resistance to moisture

Untinted for 15deg 23deg and 30deg lamps

Applications

Traffic management- Traffic signals- Pedestrian signals- Work zone warning lights- Variable message signs

Solar Power signs

Commercial outdoor advertising- Signs- Marquees

Description

These Precision Optical Performance AlInGaP LEDs provide superior light output for excellent readability in sunlight and are extremely reliable AlInGaP LED tech-nology provides extremely stable light output over long periods of time Precision Optical Performance lamps utilize the aluminum indium gallium phosphide (AlInGaP) technology

These LED lamps are untinted T-1frac34 packages incorpo-rating second generation optics producing well defined spatial radiation patterns at specific viewing cone angles

These lamps are made with an advanced optical grade epoxy offering superior high temperature and high moisture resistance performance in outdoor signal and sign application The maximum LED junction tempera-ture limit of +130degC enables high temperature operation in bright sunlight conditions The epoxy contains both uv-a and uv-b inhibitors to reduce the effects of long term exposure to direct sunlight

Benefits

Superior performance for outdoor environments

Suitable for auto-insertion onto PC board

2

Package Dimension

A Non-standoff B Standoff

Viewing Angle d

15deg 1239plusmn025(0476plusmn0010)

23deg amp 30deg 1196plusmn025(0459plusmn0010)

Notes1 All dimensions are in millimeters (inches) 2 Leads are mild steel with tin plating3 The epoxy meniscus is 121mm max4 For Identification of polarity after the

leads are trimmed off please refer to the illustration below

CATHODE ANODE

114 plusmn 020(0045 plusmn 0008)

580 plusmn 020(0228 plusmn 0008)

3160(1244) MIN

070 (0028)MAX

100(0039)

MIN

871 plusmn 020(0343 plusmn 0008)

254 plusmn 038(0100 plusmn 0015)

050 plusmn 010(0020 plusmn 0004) SQ TYP

CATHODELEAD

235 (0093)MAX

CATHODEFLAT

114 plusmn 020(0045 plusmn 0008)

580 plusmn 020(0228 plusmn 0008)

3160(1244) MIN

070 (0028)MAX

100(0039)

MIN

871 plusmn 020(0343 plusmn 0008)

254 plusmn 038(0100 plusmn 0015)

050 plusmn 010(0020 plusmn 0004) SQ TYP

CATHODELEAD

CATHODEFLAT

d

150 plusmn 015(0059 plusmn 0006)

500 plusmn 020(0197 plusmn 0008)

500 plusmn 020(0197 plusmn 0008)

3

Part Numbering System

Note Please refer to AB 5337 for complete information on part numbering system

Device Selection Guide

Typical viewingAngle 2θ12 (Deg) [4]

Color and DominantWavelength (nm) Typ [3]

Lamps without Standoff on leads(Package drawing A)

Lamps with Standoff on leads (Package drawing B)

Luminous Intensity Iv (mcd) [125] at 20 mA

Min Max

15deg Amber 590 HLMP-EL1A-Z1KDD HLMP-EL1B-Z1KDD 12000 21000

HLMP-EL1A-Z1LDD HLMP-EL1B-Z1LDD 12000 21000

Red 626 HLMP-EG1A-Z10DD HLMP-EG1B-Z10DD 12000 21000

Red Orange 615 HLMP-EH1A-Z10DD HLMP-EH1B-Z10DD 12000 21000

23deg Amber 590 HLMP-EL2A-XYKDD HLMP-EL2B-XYKDD 7200 12000

HLMP-EL2A-XYLDD HLMP-EL2B-XYLDD 7200 12000

Red 626 HLMP-EG2A-XY0DD HLMP-EG2B-XY0DD 7200 12000

Red Orange 615 HLMP-EH2A-XY0DD HLMP-EH2B-XY0DD 7200 12000

30deg Amber 590 HLMP-EL3A-VWKDD HLMP-EL3B-VWKDD 4200 7200

HLMP-EL3A-VWLDD HLMP-EL3B-VWLDD 4200 7200

HLMP-EL3A-WXKDD HLMP-EL3B-WXKDD 5500 9300

HLMP-EL3A-WXLDD HLMP-EL3B-WXLDD 5500 9300

Red 626 HLMP-EG3A-VW0DD HLMP-EG3B-VW0DD 4200 7200

HLMP-EG3A-WX0DD HLMP-EG3B-WX0DD 5500 9300

Red Orange 615 HLMP-EH3A-WX0DD HLMP-EH3B-WX0DD 5500 9300Notes1 The luminous intensity is measured on the mechanical axis of the lamp package and it is tested with pulsing condition2 The optical axis is closely aligned with the package mechanical axis3 Dominant wavelength λd is derived from the CIE Chromaticity Diagram and represents the color of the lamp4 θfrac12 is the off-axis angle where the luminous intensity is half the on-axis intensity 5 Tolerance for each bin limit is plusmn 15

HLMP ndash E x xx - x x x xx

Mechanical OptionsDD Ammo Pack

Color Bin Selections0 Full color distributionK Color Bin 2 amp 4L Color Bin 4 amp 6

Maximum Intensity BinRefer to Device Selection Guide

Minimum Intensity Bin

Viewing Angle and Lead Standoffs1A 15deg without lead standoff1B 15deg with lead standoff2A 23deg without lead standoff2B 23deg with lead standoff3A 30deg without lead standoff3B 30deg with lead standoff

ColorG Red 626nmL Amber 590nmH Red Orange 615nm

Refer to Device Selection Guide

4

Electrical Optical Characteristics

TJ = 25degC

Parameter Symbol Min Typ Max Units Test Conditions

Forward Voltage Amber Red Red Orange VF 18 21 24 V

IF = 20 mA

Reverse Voltage VR 5 V IR = 100 μA

Dominant Wavelength [1]

Amber Red Red Orange

d584561806120

590062606150

594563006190

nm IF = 20 mA

Peak Wavelength Amber Red Red Orange

PEAK594634621

nm Peak of Wavelength of Spectral Distribution at IF = 20 mA

Spectral Halfwidth Amber Red Red Orange

∆12131414

nm

Thermal resistance RJ-PIN 240 degCW LED junction to anode lead

Luminous Efficacy [2]

Amber Red Red Orange

ηv500200265

lmW Emitted Luminous FluxEmitted Radiant Flux

Luminous Flux Amber Red Red Orange

Φv210023002300

mlm IF = 20 mA

Luminous Efficiency [3]

Amber Red Red Orange

ηe505555

lmW Emitted Luminous FluxElectrical Power

Thermal coefficient of d Amber Red Red Orange

008005007

nmdegC IF = 20 mA +25degC le TJ le +100degC

Notes1 The dominant wavelength λd is derived from the CIE Chromaticity Diagram referenced to Illuminant E Tolerance for each color of dominant

wavelength is +- 05nm2 The radiant intensity Ie in watts per steradian maybe found from the equation Ie = Iv ηV where Iv is the luminous intensity in candela and ηV is

the luminous efficacy in lumens watt3 ηe = Φv IF x VF where Φv is the emitted luminous flux IF is electrical forward current and VF is the forward voltage

Absolute Maximum Ratings TJ = 25degC

Parameter Red Amber Red Orange Unit

DC Forward Current [2] 50 mA

Peak Forward Current 100 [1] mA

Average forward current 30 mA

Power Dissipation 120 mW

Reverse Voltage 5 V

Operating Temperature Range -40 to +100 degC

Storage Temperature Range -40 to +100 degC

Notes1 Duty Factor 30 frequency 1KHz2 Derate linearly as shown in Figure 4

5

Figure 1 Relative Intensity vs Peak Wavelength Figure 2 Forward Current vs Forward Voltage

Figure 3 Relative Luminous Intensity vs Forward Current Figure 4 Maximum Forward Current vs Ambient Temperature

Figure 5Radiation Pattern for 15deg Viewing Angle Lamp Figure 6 Radiation Pattern for 23deg Viewing Angle Lamp

0

20

40

60

80

100

0 1 2 3

FORWARD VOLTAGE-V

FORW

ARD

CURREN

T-mA

0005

1015

2025

3035

4045

50

0 20 40 60 80 100DC FORWARD CURRENT - mA

RELA

TIVE

LUM

INOU

S INTEN

SITY

(NORMAL

IZED

AT 2

0 mA)

0

10

20

30

40

50

60

0 20 40 60 80 100

TA - AMBIENT TEMPERATURE - -C

I FMAX

- MAX

IMUM

FORW

ARD

CURREN

T - mA

00

02

04

06

08

10

-90 -60 -30 0 30 60 90

ANGULAR DISPLACEMENT-DEGREE

NORM

ALIZED

INTE

NSIT

Y

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPLACEMENT-DEGREE

NORM

ALIZED

INTE

NSIT

Y

00

02

04

06

08

10

500 550 600 650WAVELENGTH - nm

RELA

TIVE

INTE

NSIT

Y RedAmber

Red Orange

6

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPLACEMENT-DEGREE

NORM

ALIZED

INTE

NSIT

Y

Figure 7 Radiation Pattern for 30deg Viewing Angle Lamp

Relative Forward Voltage vs Junction Temperature

Relative Light Output vs Junction Temperature

01

10

100

-40 -20 0 20 40 60 80 100 120 140TJ - JUNCTION TEMPERATURE - degC

RELA

TIVE

LIGH

T OUTPU

T (N

ORMAL

IZED

AT T

J=25degC

)

-030

-025

-020

-015

-010

-005

000

005

010

015

020

-40 -20 0 20 40 60 80 100 120 140

TJ - JUNCTION TEMPERATURE - degC

FORW

ARD VOLTAGE S

HIFT

- V

Red Orange

Red

Amber

Red Orange

Red

Amber

7

Intensity Bin Limit Table (131 Iv bin ratio)

Bin

Intensity (mcd) at 20mA

Min Max

V 4200 5500

W 5500 7200

X 7200 9300

Y 9300 12000

Z 12000 16000

1 16000 21000

Tolerance for each bin limit is plusmn 15

VF Bin Table (V at 20mA)

Bin ID Min Max

VD 18 20

VA 20 22

VB 22 24

Tolerance for each bin limit is plusmn 005V

Avago Color Bin on CIE 1931 Chromaticity Diagram

0280

0300

0320

0340

0360

0380

0400

0420

0440

0460

0500 0550 0600 0650 0700 0750 0800X

Y

2

4

6

Amber

Red

Red Orange

Red Color Range

MinDom

Max Dom X min Y Min X max Y max

618 630 06872 03126 06890 02943

06690 03149 07080 02920

Tolerance for each bin limit is plusmn 05nm

Amber Color Range

BinMin Dom

Max Dom Xmin Ymin Xmax Ymax

2 587 5895 05570 04420 05670 04250

05530 04400 05720 04270

4 5895 592 05720 04270 05820 04110

05670 04250 05870 04130

6 592 5945 05870 04130 05950 03980

05820 04110 06000 03990

Tolerance for each bin limit is plusmn 05nm

Red Orange Color Range

MinDom

Max Dom Xmin Ymin Xmax Ymax

612 619 06712 06887 06716 06549

03280 03109 03116 03282

Tolerance for each bin limit plusmn 05nm

NoteAll bin categories are established for classification of products Products may not be available in all bin categories Please contact Avago representative for further information

8

Precautions

Lead Forming The leads of an LED lamp may be preformed or cut to

length prior to insertion and soldering on PC board

For better control it is recommended to use proper tool to precisely form and cut the leads to applicable length rather than doing it manually

If manual lead cutting is necessary cut the leads after the soldering process The solder connection forms a mechanical ground which prevents mechanical stress due to lead cutting from traveling into LED package This is highly recommended for hand solder operation as the excess lead length also acts as small heat sink

Soldering and Handling Care must be taken during PCB assembly and

soldering process to prevent damage to the LED component

LED component may be effectively hand soldered to PCB However it is only recommended under unavoidable circumstances such as rework The closest manual soldering distance of the soldering heat source (soldering ironrsquos tip) to the body is 159mm Soldering the LED using soldering iron tip closer than 159mm might damage the LED

159mm

ESD precaution must be properly applied on the soldering station and personnel to prevent ESD damage to the LED component that is ESD sensitive Do refer to Avago application note AN 1142 for details The soldering iron used should have grounded tip to ensure electrostatic charge is properly grounded

Recommended soldering condition

Wave Soldering [1 2]

Manual Solder Dipping

Pre-heat temperature 105 degC Max -

Preheat time 60 sec Max -

Peak temperature 260 degC Max 260 degC Max

Dwell time 5 sec Max 5 sec Max

Note 1) Above conditions refers to measurement with thermocouple

mounted at the bottom of PCB2) It is recommended to use only bottom preheaters in order to reduce

thermal stress experienced by LED

Wave soldering parameters must be set and maintained according to the recommended temperature and dwell time Customer is advised to perform daily check on the soldering profile to ensure that it is always conforming to recommended soldering conditions

Anode

Note 1 PCB with different size and design (component density) will have

different heat mass (heat capacity) This might cause a change in temperature experienced by the board if same wave soldering setting is used So it is recommended to re-calibrate the soldering profile again before loading a new type of PCB

2 Avago Technologiesrsquo high brightness LED are using high efficiency LED die with single wire bond as shown below Customer is advised to take extra precaution during wave soldering to ensure that the maximum wave temperature does not exceed 260degC and the solder contact time does not exceeding 5sec Over-stressing the LED during soldering process might cause premature failure to the LED due to delamination

Avago Technologies LED Configuration

Note Electrical connection between bottom surface of LED die and the lead frame is achieved through conductive paste

Any alignment fixture that is being applied during wave soldering should be loosely fitted and should not apply weight or force on LED Non metal material is recommended as it will absorb less heat during wave soldering process

Note In order to further assist customer in designing jig accurately that fit Avago Technologiesrsquo product 3D model of the product is available upon request

At elevated temperature LED is more susceptible to mechanical stress Therefore PCB must allowed to cool down to room temperature prior to handling which includes removal of alignment fixture or pallet

If PCB board contains both through hole (TH) LED and other surface mount components it is recommended that surface mount components be soldered on the top side of the PCB If surface mount need to be on the bottom side these components should be soldered using reflow soldering prior to insertion the TH LED

Recommended PC board plated through holes (PTH) size for LED component leads

LED component lead size Diagonal

Plated through hole diameter

045 x 045 mm(0018x 0018 inch)

0636 mm(0025 inch)

098 to 108 mm(0039 to 0043 inch)

050 x 050 mm(0020x 0020 inch)

0707 mm(0028 inch)

105 to 115 mm(0041 to 0045 inch)

Over-sizing the PTH can lead to twisted LED after clinching On the other hand under sizing the PTH can cause difficulty inserting the TH LED

9

Refer to application note AN5334 for more information about soldering and handling of high brightness TH LED lamps

Example of Wave Soldering Temperature Profile for TH LED

Ammo Packs Drawing

Note The ammo-packs drawing is applicable for packaging option ndashDD amp -ZZ and regardless standoff or non-standoff

Recommended solder Sn63 (Leaded solder alloy)SAC305 (Lead free solder alloy)

Flux Rosin flux

Solder bath temperature 255degC plusmn 5degC (maximum peak temperature = 260degC)

Dwell time 30 sec - 50 sec(maximum = 5sec)

Note Allow for board to be sufficientlycooled to room temperature beforeexerting mechanical force

60sec Max

TIME (sec)

260 degC Max

105 degC Max

TEMPERA

TURE

(degC)

10

Packaging Box for Ammo Packs

Note The dimension for ammo pack is applicable for the device with standoff and without standoff

Packaging Label(i) Avago Mother Label (Available on packaging box of ammo pack and shipping box)

13

13

13

$$$

amp

13()

+amp13amp(amp+---(+)012-

DISCLAIMER AVAGOrsquoS PRODUCTS AND SOFTWARE ARE NOT SPECIFICALLY DESIGNED MANUFACTURED OR AUTHORIZED FOR SALE AS PARTS COMPONENTS OR ASSEMBLIES FOR THE PLANNING CONSTRUCTION MAINTENANCE OR DIRECT OPERATION OF A NUCLEAR FACILITY OR FOR USE IN MEDICAL DEVICES OR APPLICATIONS CUSTOMER IS SOLELY RESPONSIBLE AND WAIVES ALL RIGHTS TO MAKE CLAIMS AGAINST AVAGO OR ITS SUPPLIERS FOR ALL LOSS DAMAGE EXPENSE OR LIABILITY IN CONNECTION WITH SUCH USE

amp(313

313

amp

4

413

+)

$5amp136$

amp

13()

amp

(+)012-

(ii) Avago Baby Label (Only available on bulk packaging)

Acronyms and Definition

BIN

(i) Color bin only or VF bin only

(Applicable for part number with color bins but without VF bin OR part number with VF bins and no color bin)

OR

(ii) Color bin incorporated with VF Bin

(Applicable for part number that have both color bin and VF bin)

Example

(i) Color bin only or VF bin only

BIN 2 (represent color bin 2 only)

BIN VB (represent VF bin ldquoVBrdquo only)

(ii) Color bin incorporate with VF Bin

BIN 2VB

VB VF bin ldquoVBrdquo

2 Color bin 2 only

For product information and a complete list of distributors please go to our web site wwwavagotechcom

Avago Avago Technologies and the A logo are trademarks of Avago Technologies in the United States and other countriesData subject to change Copyright copy 2005-2010 Avago Technologies All rights reserved AV02-1687EN - February 23 2010

HLMP-Cx1A1B2A2B3A3BNew 5mm Blue and Green LED Lamps

Data Sheet

CAUTION INGaN devices are Class 1C HBM ESD sensitive per JEDEC Standard Please observe appropriate precautions during handling and processing Refer to Application Note AN ndash 1142 for additional details

Description

These high intensity blue and green T-1frac34 package LEDs are untinted and non-diffused Based on the most efficient and cost effective InGaN material technology and incor-porating second generation optics they produce well defined spatial radiation patterns at specific viewing cone angles

Advanced optical grade epoxy construction offers superior high temperature and moisture resistance per-formance in outdoor signal and sign applications

Features

Well defined spatial radiation pattern

High luminous output

Untinted Non-diffused

Available in Colorndash Blue 470nmndash Green 525nm

Viewing Angle 15deg 23deg and 30deg

Standoff or non-standoff

Superior resistance to moisture

Applications

Commercial outdoor advertising

Traffic Sign

Variable Message Sign

2

Package Dimensions

Drawing A (Non-standoff)

Drawing B (Standoff)

cathodeflat

Cathode

d

100 plusmn 0200039 plusmn 0008

130 plusmn 0150051 plusmn 0006870 plusmn 020

0343 plusmn 0008

500 plusmn 0200197 plusmn 0008

580 plusmn 0200228 plusmn 0008

254 plusmn 0380100 plusmn 0015

070 max0028

3160min1244

sq typ050 plusmn 0100020 plusmn 0004

100 min0039

Viewing Angle d

HLMP-Cx1B 1296plusmn025(0510plusmn0010)

HLMP-Cx2B 1232 plusmn025(0485plusmn0010)

HLMP-Cx3B 1200plusmn025(0472plusmn0010)

Notes1 All dimensions are in millimeters (inches) 2 Leads are mild steel with tin plating3 The epoxy meniscus is 150mm max

100 plusmn 0200039 plusmn 0008

070 max0028

870 plusmn 0200343 plusmn 0008

500 plusmn 0200197 plusmn 0008

3160min1244

Cathode 100 min0039

sq typ050 plusmn 0100020 plusmn 0004

254 plusmn 0380100 plusmn 0015

cathodeflat

580 plusmn 0200228 plusmn 0008

3

Device Selection Guide

Part Number ColorTypical Viewing angle 2frac12 (deg) [4]

Luminous Intensity Iv (mcd) at 20 mA [125]

Standoff Non Standoff

Package drawingMin Max

HLMP-CB1A-XY0DD Blue 15deg 7200 12000 Non Standoff A

HLMP-CB1A-XYBDD

HLMP-CB1A-XYCDD

HLMP-CB1B-XY0DD Standoff B

HLMP-CB1B-XYBDD

HLMP-CB1B-XYCDD

HLMP-CB2A-VW0DD 23deg 4200 7200 Non Standoff A

HLMP-CB2A-VWBDD

HLMP-CB2A-VWCDD

HLMP-CB2B-VW0DD Standoff B

HLMP-CB2B-VWBDD

HLMP-CB2B-VWCDD

HLMP-CB3A-UV0DD 30deg 3200 5500 Non Standoff A

HLMP-CB3A-UVBDD

HLMP-CB3A-UVCDD

HLMP-CB3B-UV0DD Standoff B

HLMP-CB3B-UVBDD

HLMP-CB3B-UVCDD

HLMP-CM1A-450DD Green 15deg 35000 59000 Non Standoff A

HLMP-CM1A-45BDD

HLMP-CM1A-45CDD

HLMP-CM1B-450DD Standoff B

HLMP-CM1B-45BDD

HLMP-CM1B-45CDD

HLMP-CM2A-120DD 23deg 16000 27000 Non Standoff A

HLMP-CM2A-12BDD

HLMP-CM2A-12CDD

HLMP-CM2B-120DD Standoff B

HLMP-CM2B-12BDD

HLMP-CM2B-12CDD

HLMP-CM3A-Z10DD 30deg 12000 21000 Non Standoff A

HLMP-CM3A-Z1BDD

HLMP-CM3A-Z1CDD

HLMP-CM3B-Z10DD Standoff B

HLMP-CM3B-Z1BDD

HLMP-CM3B-Z1CDD

Notes1 The luminous intensity is measured on the mechanical axis of the lamp package and it is tested with pulsing condition2 The optical axis is closely aligned with the package mechanical axis3 Dominant wavelength d is derived from the CIE Chromaticity Diagram and represents the color of the lamp4 frac12 is the off-axis angle where the luminous intensity is half the on-axis intensity 5 Tolerance for each bin limit is plusmn 15

4

Part Numbering System

Note please refer to AB 5337 for complete information on part numbering system

Packaging OptionDD Ammo Pack

Color Bin Selection0 Full DistributionB Color Bin 2 amp 3C Color Bin 3 amp 4

Maximum Intensity Bin 0 No maximum intensity limit (refer to selection guide)

Minimum Intensity Bin Refer to Device Selection Guide

Viewing Angle and Lead Standoffs1A 15deg without lead standoff1B 15deg with lead standoff2A 23deg without lead standoff2B 23deg with lead standoff3A 30deg without lead standoff3B 30deg with lead standoff

ColorB Blue 470M Green 525

HLMP C x xx x x x xx

Absolute Maximum Ratings TJ = 25degC

Parameter Blue Green Unit

DC Forward Current [1] 30 mA

Peak Forward Current 100 [2] mA

Power Dissipation 116 mW

Reverse Voltage 5 V

LED Junction Temperature 110 degC

Operating Temperature Range -40 to + 85 degC

Storage Temperature Range -40 to + 100 degC

Notes1 Derate linearly as shown in figure 42 Duty Factor 10 frequency 1KHz

5

Electrical Optical Characteristics TJ = 25degC

Parameter Symbol Min Typ Max Units Test Conditions

Forward VoltageGreen Blue

VF28 32 38

V IF = 20 mA

Reverse Voltage VR 5 V IR = 10 A

Dominant Wavelength[1]

GreenBlue

d51904600

52504700

53904800

nm IF = 20 mA

Peak WavelengthGreenBlue

PEAK516464

nm Peak of Wavelength of Spectral Distribution at IF = 20 mA

Spectral Half WidthGreenBlue

123023

nm IF = 20mA

Thermal Resistance RJ-PIN 240 degCW LED Junction-to-Pin

Luminous Efficacy [2]

GreenBlue

V51878

lmW Emitted Luminous Flux Emitted Radiant Flux

Thermal coefficient of dGreenBlue

00280024

nmdegC IF = 20 mA +25degC le TJ le +100degC

Notes1 The dominant wavelength is derived from the chromaticity Diagram and represents the color of the lamp2 The radiant intensity Ie in watts per steradian may be found from the equation Ie = IVV where IV is the luminous intensity in candelas and V is

the luminous efficacy in lumenswatt

6

Figure 1 Relative Intensity vs Wavelength Figure 2 Forward Current vs Forward Voltage

Figure 3 Relative Intensity vs Forward Current Figure 4 Maximum Forward Current vs Ambient Temperature

Figure 5 Relative Dominant Wavelength Shift vs Forward Current Figure 6 Radiation Pattern for 15deg

0001

0203

04

050607

08

0910

380 430 480 530 580 630WAVELENGTH - nm

RELA

TIVE

INTENS

ITY

GREENBLUE

0

20

40

60

80

100

0 1 2 3 4 5FORWARD VOLTAGE-V

FORW

ARD CU

RREN

T-m

A

00

05

10

15

20

25

30

35

0 20 40 60 80 100 120DC FORWARD CURRENT-mA

RELA

TIVE

LUM

INOUS INT

ENSI

TY(NOR

MAL

IZED

AT 20m

A)

GREEN

BLUE

-10

-5

0

5

10

0 20 40 60 80 100FORWARD CURRENT-mA

RELA

TIVE

DOM

INAN

T W

AVEL

ENGT

H SH

IFT -

nm GREEN

BLUE

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT -DEGREE

NORM

ALIZ

ED IN

TENS

ITY

0

5

10

15

20

25

30

35

0 20 40 60 80 100TA - AMBIENT TEMPERATURE - degC

I Fmax

- M

AXIM

UM FO

RWARD

CURR

ENT -

mA

7

Figure 7 Radiation Pattern for 23deg Figure 8 Radiation Pattern for 30deg

Figure 9 Relative Light Output vs Junction Temperature Figure 10 Relative Forward Voltage vs Junction Temperature

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT - DEGREE

NORM

ALIZ

ED IN

TENS

ITY

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT - DEGREE

NORM

ALIZ

ED IN

TENS

ITY

01

1

10

-40 -20 0 20 40 60 80 100 120TJ - JUNCTION TEMPERATURE TJ - JUNCTION TEMPERATURE

NORM

ALZI

ED IN

TENS

ITY (

PHOTO)

-03

-02

-01

0

01

02

03

-40 -20 0 20 40 60 80 100 120

FORW

ARD

VOLT

AGE S

HIFT

-VGreenBlue

GreenBlue

Intensity Bin Limit Table (131 Iv bin ratio)

BinIntensity (mcd) at 20mAMin Max

U 3200 4200

V 4200 5500

W 5500 7200

X 7200 9300

Y 9300 12000

Z 12000 16000

1 16000 21000

2 21000 27000

3 27000 35000

4 35000 45000

5 45000 59000

Tolerance for each bin limit is plusmn 15

Green Color Bin Table

Bin Min Dom Max Dom1 5190 5230

2 5230 5270

3 5270 5310

4 5310 5350

5 5350 5390

Tolerance for each bin limit is plusmn 05nm

Blue Color Bin Table

Bin Min Dom Max Dom1 4600 4640

2 4640 4680

3 4680 4720

4 4720 4760

5 4760 4800

Tolerance for each bin limit is plusmn 05nmNote 1 All bin categories are established for classification of products Products may not be available in all bin categories Please contact your Avago

representative for further information

8

Precautions

Lead Forming

The leads of an LED lamp may be preformed or cut to length prior to insertion and soldering on PC board

For better control it is recommended to use proper tool to precisely form and cut the leads to applicable length rather than doing it manually

If manual lead cutting is necessary cut the leads after the soldering process The solder connection forms a mechanical ground which prevents mechanical stress due to lead cutting from traveling into LED package This is highly recommended for hand solder operation as the excess lead length also acts as small heat sink

Soldering and Handling

Care must be taken during PCB assembly and soldering process to prevent damage to the LED component

LED component may be effectively hand soldered to PCB However it is only recommended under unavoidable circumstances such as rework The closest manual soldering distance of the soldering heat source (soldering ironrsquos tip) to the body is 159mm Soldering the LED using soldering iron tip closer than 159mm might damage the LED

ESD precaution must be properly applied on the 159mm

soldering station and personnel to prevent ESD damage to the LED component that is ESD sensitive Do refer to Avago application note AN 1142 for details The soldering iron used should have grounded tip to ensure electrostatic charge is properly grounded

Recommended soldering condition

Wave Soldering [1 2]

Manual Solder Dipping

Pre-heat temperature 105degC Max -

Preheat time 60 sec Max -

Peak temperature 260degC Max 260degC Max

Dwell time 5 sec Max 5 sec Max

Note 1 Above conditions refers to measurement with thermocouple

mounted at the bottom of PCB2 It is recommended to use only bottom preheaters in order to reduce

thermal stress experienced by LED

Wave soldering parameters must be set and maintained according to the recommended temperature and dwell time Customer is advised to perform daily check on the soldering profile to ensure that it is always conforming to recommended soldering conditions

Note 1 PCB with different size and design (component density) will have

different heat mass (heat capacity) This might cause a change in temperature experienced by the board if same wave soldering setting is used So it is recommended to re-calibrate the soldering profile again before loading a new type of PCB

Avago Technologies LED Configuration

Any alignment fixture that is being applied during wave soldering should be loosely fitted and should not apply weight or force on LED Non metal material is recommended as it will absorb less heat during wave soldering process

At elevated temperature LED is more susceptible to mechanical stress Therefore PCB must allowed to cool down to room temperature prior to handling which includes removal of alignment fixture or pallet

If PCB board contains both through hole (TH) LED and other surface mount components it is recommended that surface mount components be soldered on the top side of the PCB If surface mount need to be on the bottom side these components should be soldered using reflow soldering prior to insertion the TH LED

Recommended PC board plated through holes (PTH) size for LED component leads

LED component lead size Diagonal

Plated through hole diameter

045 x 045 mm(0018x 0018 inch)

0636 mm(0025 inch)

098 to 108 mm(0039 to 0043 inch)

050 x 050 mm(0020x 0020 inch)

0707 mm(0028 inch)

105 to 115 mm(0041 to 0045 inch)

Over-sizing the PTH can lead to twisted LED after clinching On the other hand under sizing the PTH can cause difficulty inserting the TH LED

Refer to application note AN5334 for more information about soldering and handling of high brightness TH LED lamps

CATHODE

InGaN Device

9

Example of Wave Soldering Temperature Profile for TH LED

Recommended solder Sn63 (Leaded solder alloy)SAC305 (Lead free solder alloy)

Flux Rosin flux

Solder bath temperature 255degC plusmn 5degC (maximum peak temperature = 260degC)

Dwell time 30 sec - 50 sec(maximum = 5sec)

Note Allow for board to be sufficientlycooled to room temperature beforeexerting mechanical force

60 sec Max

TIME (sec)

260degC Max

105degC Max

TEM

PERA

TURE

(degC)

Ammo Packs Drawing

Note The ammo-packs drawing is applicable for packaging option ndashDD amp -ZZ and regardless standoff or non-standoff

635 plusmn 1300250 plusmn 0051

1270 plusmn 1000500 plusmn 0039

9125 plusmn 062503595 plusmn 002459125 plusmn 062503595 plusmn 00245

1800 plusmn 05007085 plusmn 00195

070 plusmn 02000275 plusmn 00075 A A

1270 plusmn 0300500 plusmn 0012

VIEW AA

400 plusmn 02001575 plusmn 00075Oslash TYP

205 plusmn 10008070 plusmn 00394

CATHODE

10

Packaging Box for Ammo Packs

Note For InGaN device the ammo pack packaging box contain ESD logo

Packaging Label

(i) Avago Mother Label (Available on packaging box of ammo pack and shipping box)

LABEL ON THISSIDE OF BOX

FROM LEFT SIDE OF BOXADHESIVE TAPE MUST BEFACING UPWARDS

ANODE LEAD LEAVESTHE BOX FIRST

(1P) Item Part Number

(1T) Lot Lot Number

LPN

(9D)MFG Date Manufacturing Date

(P) Customer Item

(V) Vendor ID

DeptID Made In Country of Origin

(Q) QTY Quantity

CAT Intensity Bin

BIN Color Bin

(9D) Date Code Date Code

STANDARD LABEL LS0002 RoHS Compliant e3 max temp 260C

For product information and a complete list of distributors please go to our web site wwwavagotechcom

Avago Avago Technologies and the A logo are trademarks of Avago Technologies in the United States and other countriesData subject to change Copyright copy 2005-2009 Avago Technologies All rights reserved AV02-2228EN - December 15 2009

(ii) Avago Baby Label (Only available on bulk packaging)

(1P) PART Part Number

(1T) LOT Lot Number

(9D)MFG DATE Manufacturing Date

CO Country of Origin

Customer PN

Supplier Code

QUANTITY Packing Quantity

CAT Intensity Bin

BIN Color Bin

DATECODE Date Code

RoHS Compliant e3 max temp 260C Lamps Baby Label

DISCLAIMER Avagorsquos products and software are not specifically designed manufactured or authorized for sale as parts components or assemblies for the planning construction maintenenace or direct operation of a nuclear facility or for use in medical devices or applications Customer is solely responsible and waives all rights to make claims against avago or its suppliers for all loss damage expense or liability in connection with such use

Contents of Submittal

DIA Parking Signs Page 1 of 5

Skyline Products Inc

General Specifications for Full Color LED Inserts

DIA Parking Signs Page 2 of 5

Specification for Full Color LED Inserts Notes

10 Full Color LED VMS Inserts

11 Quality Assurance

ISO 90012008 certification for design manufacturing and service Current CDOT and DIA requirement

12 General ETL Listed for UL 48 UL50 and UL 1433 Current CDOT and DIA

requirement 13 Housing Properties Sign housing are designed in accordance to AASHTO Standard Specifications for Structural Supports for Highway Signs Luminaires and Traffic Signals ndash 6th Edition for wind speeds of up to 140 mph AASHTO group load combinations include total sign weight dead load ice and wind loads and the design meets the fatigue requirements for truck-induced gusts Snow loading is include in design loads for applicable geographical regions

Current CDOT and DIA requirement

Sealed housing Welding compliance with AWS standards

All welding shall be by an inert gas process in accordance with the American Welding Society (AWS) Standards 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum The LED DMS manufacturerrsquos welders and welding procedures shall be certified by an ANSIAWS Certified Welding Inspector to the 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum Proof of certification of all the LED DMS manufacturerrsquos welders and applicable welding procedures shall be supplied with the submittals The name phone number and address off the ANSIAWS Certified Welding Inspector that certified the LED VMS manufacturerrsquos welders and procedures shall also be provided with the submittals

Current CDOT and DIA requirement

Black KYNAR 500 coated face on mask and borders mdash 30-year coating guaranteed to not chip fade or peel for 20 years

Current CDOT and DIA requirement

The lens panel assembly shall consist of a KYNAR 500 coated aluminum mask over a clear glazing The lens panel assembly shall be modular in design interchangeable without misalignment of the lens panel and the LED pixels and removable from within the main sign housing

Current CDOT and DIA requirement

Aluminum face (090rdquo) mask over glazing with apertures for the pixels The lens panel aluminum mask shall be 0090 inch minimum thickness and finished with a matte black licensed factory applied KYNAR 500 Resin Fluoropolymer based coating system It shall be perforated to provide an aperture for each pixel on the display modules Each aperture shall be as small as possible without blocking the LED light output at the required viewing angle The Skyline aluminum face mask with aperture system will significantly minimize glare on the sign as it blocks more than 73 of sun rays making it very legible even with direct sunlight This method should be required over a ldquolouverrdquo system Louvers create a shelf above each row of pixels collecting snow ice dirt etc and ultimately inhibiting the display

Current CDOT and DIA requirement

Polycarbonate glazing 18rdquoGE LEXAN XL102UV Single lift face that allows a single technician to easily lift the entire face for safe fast and easy access to all the internal sign components

Current CDOT and DIA requirement

Mounting brackets Skyline will work with the appropriate parties to develop a mounting system to accommodate for the type of sign being provided and the structure requirements

Natural aluminum finish (excluding face) Current CDOT and DIA requirement

14 Environmental Control 8 watt per foot heat tape will be installed along the bottom of entire display area Provided heat tape will be controlled by the Advanced Humidity Sensing System of the controller

Current CDOT and DIA requirement

DIA Parking Signs Page 3 of 5

Environmental Sensors (1) Photocell Sensor (1) Internal Temperature Sensor (1) Humidity Sensor (1) Door Alarm

15 LED Display and Electronics Electronics designed and tested to -40degC to 85degC Current CDOT and DIA

requirement True 18-inch display (275 inch vertical and horizontal pitch) Current CDOT and DIA

requirement Display Matrix 7 high x 30 wide Legibility distance 200-1200 feet Current CDOT and DIA

requirement Printed circuit board are built to IPC-A-610D Class 2 certification Current CDOT and DIA

requirement Display modules are easily removable and replicable without the use of any additional tools

Current CDOT and DIA requirement

LED type Each Pixel contains three strings of LEDs

String 1 AlInGaP 30 degree LEDs (Red) String 2 InGaN 30 degree LEDs (Green) String 3 InGaN 30 degree LEDs (Blue)

Pixel design brightness 12400 candela at 20 mA (18rdquo characters) Current CDOT and DIA

requirement LED drive current

Red LED lt 30mA Blue and Green LEDs lt 15mA

All LEDs will have standoffs providing superior LED cooling and eliminate corrosion LED pixel protection and alignment device Silicon conformal coat will conform to MIL-I-46058C Type SR and IPC-CC-830 standards

Current CDOT and DIA requirement

Uniform LED color and brightness 256 minimum brightness levels Pixel Test

The pixel test shall be performed from the central controller on command and automatically once a day During a pixel test the operational status of each pixel shall be tested and then transmitted to the central controller or laptop computer This pixel status test shall report back all LED color string errors within each pixel A list of defective LED color strings shall be provided listing string color line number module number column number and row number for the associated pixel for each defective string The pixel test must be completed in less than 05 seconds regardless of message status

Current CDOT and DIA requirement

True Message Display Verification (Pixel Read) The TMDV shall be performed during both message downloads and during every sign poll from the central controller or laptop computer The TMDV shall perform a real-time read of the displayed message and shall return the operational state of each LED color string within each pixel to the central controller as it is currently displayed to the motorist including any errors This shall allow the central controller operator to see what is visibly displayed to the motorist on an individual pixel basis During a TMDV the operational state of each LED color string within each pixel shall be read by the sign controller to allow the central controller or laptop computer to show the actual message including static flashing and alternating messages that are visibly displayed on the sign in a WYSIWYG format This pixel read shall take place while a message is displayed on the sign without disturbing the message in any way Any flashing flickering blinking dimming or other disturbance of the message during this pixel read shall be cause for rejection of the sign The TMDV shall be an actual real time read of LED color strings at the time of

Current CDOT and DIA requirement

DIA Parking Signs Page 4 of 5

the associated sign poll or message download and shall not be accomplished by simulating errors based on the last pixel test

16 Power Supplies and Sensors High-efficiency power supplies Current CDOT and DIA

requirement Redundant power supply Current CDOT and DIA

requirement Power supply sensors Current CDOT and DIA

requirement Operational status feedback of all sensors Current CDOT and DIA

requirement All LED module power supply voltages shall be continuously measured and monitored by the sign controller The sign controller shall provide these voltage readings to the master controller or laptop computer upon command When a voltage drops below a critical value an error message shall be generated and transmitted to the master controller or laptop computer

17 AC Electrical AC Electrical components will conform to NEC standards Current CDOT and DIA

requirement GFCI outlet 20 Controller and Controller Cabinet 21 Sign Controller Skyline Advanced Controller will be located within each sign housing The controller shall monitor and control the ventilation system and all sensors within the sign housing

Ability to control multiple signs on a single sign structure NTCIP compliance Current CDOT and DIA

requirement 22 Cabinet Type A Skyline extended pole cabinet will be provided Natural aluminum exterior finish Pull-out laptop shelf Door alarm 23 Environmental Control Humidity sensor Internal temperature sensor 24 AC Electrical Conformity with NEC standards Current CDOT and DIA

requirement Circuit breakers Current CDOT and DIA

requirement GFCI outlet 25 Surge Protection Two-stage AC power surge protection with feedback and automatic shutdownisolation

Current CDOT and DIA requirement

The system power shall be protected by two stages of transient voltage suppression devices Tripping of each stage (or both if tripped simultaneously) of the surge protection shall cause the sign controller to call central and report the error condition (for dialup operation) or report the error condition to central on the next poll (for multi-drop operation) There shall be an option that is either enabled or disabled and is selected and downloaded from the central controller to the sign controller When this option is enabled tripping of the second stage of surge protection shall prevent power from reaching any components of the sign until the surge protection has been replaced When this option is disabled the sign will continue to function normally after the second stage of surge protection is tripped

30 Software Signs and Controllers shall be fully compatible with the DIA NTCIP sign software at no additional cost to the department in accordance with these specifications

DIA Parking Signs Page 5 of 5

40 Warranty and Telephone Technical Support One-year limited parts return-to-factory warranty Current CDOT and DIA

requirement Lifetime standard telephone support Current CDOT and DIA

requirement

  • Cover Page
  • Cover Letter
    • Cover Letter
    • Transmittal Letter
      • Product Details
        • Sign Brochure
        • Sign Details
        • System Block Diagram
        • Wiring Block Diagram
          • Industry Compliances
            • ISO Certificates
            • UL Authorization
            • NTCIP
            • Welding Procedures-Employees
              • Component Cut Sheets
                • Kynar
                • Lexan
                • Latch
                • Heat Tape
                • GFI
                • Hub
                • Controller
                • Comm Surge
                • AC Surge
                • Ethernet
                • Power Supply
                • LED
                  • Drawings
Page 20: )5217 $&&(66 6/,0/,1( - Denver International Airportbusiness.flydenver.com/bizpdf/DIAID_2318.pdfSign housings are designed in accordance with AASHTO Standard Specifications for Structural

Skyline Controller - Headless Cut Sheet - Revised 073015 Page 2 of 2

The Skyline Controllerrsquos NTCIP Remote Interface Ethernet port utilizes a 10100 Ethernet RJ45 Jack that supports the

UDP network protocol In addition the Controller also contains an NTCIP Local Interface connection that is operated

via a laptop computer Some additional functionality that this interface provides are

An Integrated terminal connection

Remote firmware updates

Compliance with the various industry standards listed here

NTCIP o 1101 - Simple Transportation Management Framework (STMF)

o 1102 - Octet Encoding Rules (OER) Base Protocol

o 1103 - Transportation Management Protocols

o 1201 - Global Object (GO) Definitions

o 1203 - Object Definitions for Dynamic Message Signs

o 2001 - Class B Profile

o 2104 - Ethernet Subnetwork Profile

o 2201 - Transportation Transport Profile

o 2202 - Internet (TCPIP and UDPIP) Transport Profile

o 2301 - Simple Transportation Management Framework (STMF) Application Profile

Conformance Level 1

NEMA TS2 ndash where applicable

o Section 2 ndash Environmental Requirements

NEMA TS4 ndash where applicable

o Section 2 ndash Environmental Requirements

o Section 4 ndash Controller To Sign Interface

o Section 8 ndash Electronics and Electrical

o Section 9 ndash Performance Monitoring

o Section 10 ndash Power Requirements

UL48 ndash Standard for Electric Signs

UL50 ndash Standard for Enclosures for Electrical Equipment

IPC-CC-830 ndash For Silicon Conformal Coating

IPC-A-610C Class 2 Acceptability of Electronic Assemblies

ANSIIPC-7711 Rework of Electronic Assemblies

ANSIIPC-7721 Rework and Modification of Printed Boards and Electronic Assemblies

TThhee ZZoonneeBBaarrrriieerr SSeerriieess is a uniquelymodular data and signal line protectionsystem for 24V 4-20mA current loopand Industrial Ethernet applications Byproviding an effective barrier betweenuncontrolled transient environments andyour valuable electronic systems theZoneBarrier Series protects you fromcostly system down time and equipmentfailure

TThhee ssoopphhiissttiiccaatteedd hhyybbrriidd cciirrccuuiittrryyemployed by the ZoneBarrier Seriesprotects your equipment withoutimpeding normal operation ZoneBarrierprotection components comprise acombination of high energy GasDischarge Tubes with ultra fast diodesand Silicon Avalanche Diodes Thiscombination of high quality surgeprotection components gives theZoneBarrier Series its characteristic lowlet-through voltage and high 10kA surgecurrent capacity which provides excellentprotection ZoneBarrier devices haveRJ45 terminal strip or pluggableterminal strip connectors

DDeessiiggnneedd ffoorr mmuullttii--lloooopp oorr ssiinnggllee ccoonnttrroolllloooopp aapppplliiccaattiioonnss the ZoneBarrier Seriesoffers a flexible surge protection solutionthat is capable of growing with yourrequirements A ZoneBarrier module canbe used as a stand-alone device or as abuilding block in a surge protectionsolution as simple or as complex as yourrequirements now and in the future

OOnnee ssiimmppllee mmaannuuaall ooppeerraattiioonn clampsmodules securely onto DIN rail an actionthat also automatically provides theessential high-integrity groundconnection Standard lsquoTop-hatrsquo (T-section)DIN rail is generally suitable for mountingZoneBarrier Series modules Where anumber of ZoneBarrier Series modulesare mounted on one rail any that areincorrectly mounted (and therefore notsecurely grounded) are very obviousand can easily be remountedcorrectly The ZoneBarrierSeries also has twomounting feet ateither end of theu n i t

enabling mounting to a flat surface suchas a cabinet wall

ZZoonneeBBaarrrriieerr ddaattaa aanndd ssiiggnnaall ddeevviicceess aarreetteesstteedd ttoo IIEECC 6611000000--44--55 and CCITT K17Industrial Ethernet compatible versionsare also UL Certified Cat5 and UL 497BListed ZoneBarriers come complete witha full 10 year product warranty

AAddddiittiioonnaall pprrootteeccttiioonn should be providedfor other systems which may be inter-connected eg power feeds telephonewiring etc other units are available forthis purpose

Data Protection

Protects sensitive IO ports against induced surgesand transients

ZoneBarrier

FFoorr 2244VV 44--2200mmAA ccuurrrreenntt lloooopp aapppplliiccaattiioonnss

IInndduussttrriiaall EEtthheerrnneett ccoommppaattiibbllee vveerrssiioonnssUULL CCeerrttiiffiieedd CCaatt55

TThhrreeee ssttaaggee pprrootteeccttiioonn iinncclluuddiinngg GGaass DDiisscchhaarrggee TTuubbee aanndd SSiilliiccoonn AAvvaallaanncchhee DDiiooddee tteecchhnnoollooggyy

TTeesstteedd ttoo IIEECC 6611000000--44--55 aanndd CCCCIITTTT KK1177

1100 yyeeaarr pprroodduucctt wwaarrrraannttyy

CCoouunnttrryy SSttaannddaarrddAAuutthhoorriittyy AApppprroovveedd ffoorr PPrroodduucctt

United States amp UL 497B Listed Networks 24540Canada UL Certified TIAEIA 568-A Cat5

SSppeecciiffiiccaattiioonn

903-1

08 R

ev A

06

08

06

All figures typical at 77degF (25degC) unless otherwise stated

MMaaxxiimmuumm llooaadd ccuurrrreenntt05 Amps

MMaaxxiimmuumm ssuurrggee ccuurrrreenntt4-20mA versions 10kA100Base-T versions8kA (1kA per line)

MMaaxxiimmuumm lleeaakkaaggee ccuurrrreenntt5microA at working voltage (4-20mA versions)

MMaaxxiimmuumm iinn lliinnee rreessiissttaanncceelt 5 ohms

BBaannddwwiiddtthh4-20mA versions 05 MHz100Base-T versions155 MHz

AAmmbbiieenntt tteemmppeerraattuurree lliimmiittssndash40degF to +185degF (working)ndash40degC to +85degC (working)

HHuummiiddiittyy95 RH (non-condensing)

CCaassiinnggMolded plastic

WWeeiigghhtt28oz (008Kg)

DDiimmeennssiioonnssSee figure 1

EEMMCC ccoommpplliiaanncceeBS EN 60950 1992BS EN 61000-6-2 1999

IInnssttaallllaattiioonn

All ZoneBarrier modules are installed in-lineand are identified with ldquoProtectedrdquo andldquoUnprotectedrdquo for fail-safe installation

DDIINN rraaiill mmoouunnttiinngg ((ffiigguurree 22))ZoneBarrier modules can be mounted on anystandard T-section DIN rail or on the optional19rdquo DIN rail assembly To attach theZoneBarrier module to the DIN rail simplylocate the DIN rail foot of the module over onedge of the DIN rail and then securely pushthe ZoneBarrier onto the DIN rail Note theDIN rail must be properly grounded

SSttaanndd--aalloonnee iinnssttaallllaattiioonn ((ffiigguurree 33))To install a ZoneBarrier module as a stand-alone protector attach an ground lead to thesupplied ring terminal and secure this withthe self tapping screw provided to the baseof the unit Using screws (or bolts) mount themodule on any flat surface

TToo oorrddeerr ssppeecciiffyy -- Model number as per specification tableabove

MMoouunnttiinngg ooppttiioonnss

2211660055 5rdquo DIN rail for up to 4 ZoneBarriers

2211664499 175rdquo DIN rail for up to 16 ZoneBarriers

2244550000 19rdquo DIN rail (with mounting brackets) for up to 32 ZoneBarriers

Note In accordance with our policy of continuousimprovement we reserve the right to change the productrsquosspecification without notice

FFiigguurree 22 DIN rail installation FFiigguurree 33 Stand alone installation

FFiigguurree 11 Dimensions

AApppprroovvaallss

MMooddeell TTyyppee LLiinneess WWoorrkkiinngg LLiimmiittiinngg MMaaxxiimmuumm CCoonnnneeccttoorrssvvoollttaaggee vvoollttaaggee ccoonnttiinnuuoouuss

ooppeerraattiinnggvvoollttaaggee

((VV)) ((VV)) ((VV))

24536 4-20mA 4 plus shield 24 30 30 Terminal strip24539 4-20mA 2 plus shield 24 30 30 Pluggable terminal strip24542 4-20mA 6 24 30 30 Pluggable terminal strip24547 4-20mA 4 plus 2 shields 24 30 30 Pluggable terminal strip24540 100Base-T 8 5 10 NA RJ4524550 100Base-T 2 x 4 5 10 NA 2 x RJ4524551 100Base-T 8 5 10 NA RJ45 110 Block

Suitable for Cat5 (8 wire) applications 2KV 1250 1kA 820

AAttllaannttiicc SScciieennttiiffiicc CCoorrppoorraattiioonn4300 Fortune Place Suite A W Melbourne FL 32904 USATel +1 800-544-4737 +1 321-725-8000 Fax +1 321-727-0736E-mail salesatlanticscientificcom wwwascsurgecom

AA mmeemmbbeerr ooff tthhee MMTTLL IInnssttrruummeennttss GGrroouupp ppllcc

casstr
Rectangle

wwwantairacom

Antaira Technologies - Toll-Free (877) 229-3665 - Phone (714) 671-9000 - FAX (714) 671-9944 - e-Mail infoantairacom - Website httpwwwantairacom

140

94

127

30

65

58

268

47

16

116

6

16

385

50 52

Lanolinx LNX-500A800A58-Port 10100BaseTX Slim Industrial Switch

wwwantairacom

Toll-Free (877) 229-3665Phone (714) 671-9000FAX (714) 671-9944

e-Mail infoantairacomWebsite httpwwwantairacom

Reverse Polarity Protection Present

Overload Current Protection Present

Mechanical Casing IP30 Metal Case Dimension (W x H x D) 30 x 140 x 95 mm (118 x 551 x 374 in) Installation DIN-RailWall Mountable

Weight Unit Weight 1 lbs Shipping Weight 15 lbs

Operation Temperature Standard -10deg C to 70deg C (14deg F to 158deg F) Wide Operating Temperature -40deg to 80deg C (-40deg to 176deg F)

Operation Humidity 5 to 95 (Non-condensing)

Storage Temperature -40deg C to 85deg C

EMI FCC Class A CE EN6100-4-2EN6100-4-3EN6100-4-4EN6100-4-5EN6100-4-6 EN6100-4-8EN6100-4-11EN6100-4-12EN6100-6-2EN6100-6-4

Safety ULcUL Class I Division 2 CE EN60950-1

Stability Testing Shock IEC60068-2-27 Free Fall IEC60068-2-32 Vibration IEC60068-2-6

Warranty 5-Year Warranty

LNX-500A 5-Port 10100BaseTX Slim Industrial Ethernet SwitchLNX-500A-T 5-Port 10100BaseTX Slim Industrial Ethernet Switch Wide Operating TemperatureLNX-800A 8-Port 10100BaseTX Slim Industrial Ethernet SwitchLNX-800A-T 8-Port 10100BaseTX Slim Industrial Ethernet Switch Wide Operating Temperature

DR-4524 45W 24VDC Industrial DIN Rail Power SupplyDR-75-24 75W 24VDC Industrial DIN Rail Power SupplyDR-120-24 120W 24VDC Industrial DIN Rail Power Supply

Standard IEEE 8023 10BaseT Ethernet IEEE 8023u 100BaseTX Fast Ethernet IEEE 8023x Flow Control and Back-Pressure

Protocol CSMACD

Switch Architecture Store and Forward

Transfer Rate 14880pps for Ethernet Port 148800pps for Fast Ethernet Port

MAC Address 2K MAC Address Table

Memory Buffer LNX-500A 384 Kbits LNX-800A 448 Kbits

LED Unit Power 1 Power 2 Fault Port LinkActivity Full-DuplexCollision

Connector LNX-500A 5 x 10100TX RJ-45 with Auto MDIMDI-X Function LNX-800A 8 x 10100TX RJ-45 with Auto MDIMDI-X Function

Network Cable 10BaseT 2-pair UTPSTP Cat 3 4 5 cable EIATIA-568 100-ohm (100m) 100BaseTX 2-pair UTPSTP Cat 5 cable EIATIA-568 100-ohm (100m)

Back-Plane LNX-500A 10 Gbps LNX-800A 16 Gbps

Packet Throughput Ability LNX-500A 149Mpps 64bytes LNX-800A 238Mpps 64bytes

Power Supply DC 12 ~ 48V Redundant Power with Polarity Reverse Protect Function and Removable Terminal Block

Power Consumption LNX-500A 293 Watts LNX-800A 471 Watts

technical datasheet

wwwmtl-instcom enquirymtl-instcom

are highly reliable dual-redundant varistor networks ensuring your site is never unprotected Fully automatic in operation ZoneDefender PRO reacts immediately clamping voltage surges without causing undue leakage losses under normal operation No operator intervention is required ZoneDefender PRO resets automatically and is maintenance free

Suitable for all AC power applications ZoneDefender PRO devices provide protection for AC power supplies with no restriction to the amount of load current

Thermal fusing is incorporated into each ZoneDefender PRO as an additional safety feature Short circuit protection with 200kA AIC rating is also supplied as standard for added peace of mind

ZoneDefender PRO offers an LED status indication allowing each varistor network to be continually monitored and indicated by LEDs on the front panel of the device In addition remote monitoring is enabled by the unitrsquos remote indication contacts

Installation is simple - the ZoneDefender PRO devices can be easily surface or nipple mounted

The ZoneDefender PRO Series is UL 1449 3rd Edition Listed and boasts an unrivaled 10 year lsquono questions askedrsquo manufacturers product warranty ZoneDefender PRO devices also exceed the requirements of ANSIIEEE C6245 and ANSIIEEE C6241

The ZoneDefender PRO Series is a versatile high performance surge protector designed for use in a wide variety of industrial institutional and commercial applications The ZoneDefender PRO is the most compact powerful feature-rich surge protector on the market today State-of-the-art circuitry protects equipment from high frequency noise as well as from damaging electrical transients and high-energy disturbances In addition the ZoneDefender PRO Series offers cost-effective high capacity protection along with application versatility features which make the Series the ultimate surge protection solution

ZoneDefender PRO units provide protection between Line to Neutral Line to Ground Line to Line and Neutral to Ground Utilizing Metal Oxide Varistor (MOV) technology the ZoneDefender PROrsquos protection circuits

ZoneDefender Pro SeriesThe most compact powerful feature-rich AC surge protector available

bull 80kA100kAamp120kAsurge-currentratingperphase

bull Includeshigh-performanceEMIRFIfiltering

bull LEDstatusindicationviasolidstatediagnosticsplusremoteindicationcontacts

bull Built-inaudiblealarm

bull Thermalandshortcircuitfusing

bull Shortcircuitcurrentrating200kAIC

bull UL14493rdEditionListed

bull 10yearproductwarranty

901-104RevB160811

EUROPE (EMEA) +44 (0)1582 723633 THE AMERICAS +1 800 835 7075 ASIA-PACIFIC +65 6 487 7887

enquirymtl-instcom csinfomtl-instcom salesmtlsingcomsg 901-104 RevB 160811

The given data is only intended as a product description and should not be regarded as a legal warranty of properties or guarantee In the interest of further technical developments we reserve the right to make design changes

SPECIFICATIONMaximum surge current (Imax)

80kA 100kA amp 120kA (820micros)Maximum continuous operating voltage

120240 versions - 140Vac270VacLines protected AC

L-N L-G L-L N-GDuty cycle performance (820micros)

Rated 1 impulse10000A gt6500 Impulses100A infinite

Long duration current pulse (101000micros) capability

3600A (tested)Frequency range

47Hz to 63HzAmbient temperature limits

ndash40degF to +185degF workingndash40degC to +85degC working

Humidity95 RH (non-condensing)

Audible Alarm90dB

EMIRFI Attenuation-75dB maximum 100kHz to 100MHz

Weight55 lbs (25 kg ) - Split Phase35 lbs (16 kg) - Single phase

DimensionsSee Figure 1 and Figure 2

SCCR RatingSuitable for use on a circuit capable of delivering not more than 200000 rms symmetrical Amperes 480V max

EMC complianceBS EN 60950 1992BS EN 61000-6-2 1999

Ratings in compliance with IEC 61643-1Imax = 80kA 100kA amp 120kAIimp = 5kA (10350)All current results are per phase

EnclosureNEMA 1 2 33R4 4X 12 and 13 (IP66)

Terminals10 AWG (5mm2)

MountingSurface mount by 021rdquo (5mm) diameter holes

Remote contactsForm C (NC NO C) 60W DC 120VA AC 3A max

Indication

Green LED onRed LED off Power protection in all

modes all phases

Green LED offRed LED on

Protection fault (remote indication alarm via contacts amp audible alarm)

Green LED onRed LED on Neutralground fault (voltage

potential)

DIMENSIONSFigure 1 Split phase dimensions

Figure 2 Single phase dimensions

Model Workingvoltage

UL1449 VPR3rd Edition

Limiting voltageUp

Ringwave200A Phase types

3kA 10kA (In) 80kA versions (V) (V) (V) (V) (kV) (V)ZD16700 120 600 580 800 08 60 Single phase 2-wireZD16701 120240 600 580 800 08 60 Split phase 3-wireZD16709 240 1200 890 1200 12 75 Single phase 2-wire TTZD16900 120TT 6001200 580890 8001300 0813 6075 Single phase 2-wire TTZD16901 120240TT 6001200 580890 8001300 0813 6075 Split phase 3-wire TT100kA versionsZD16730 120 600 580 800 08 60 Single phase 2-wireZD16731 120240 600 580 800 08 60 Split phase 3-wireZD16739 240 1200 890 1200 12 75 Single phase 2-wire TTZD16930 120TT 6001200 580890 8001300 0813 6075 Single phase 2-wire TTZD16931 120240TT 6001200 580890 8001300 0813 6075 Split phase 3-wire TT120kA versionsZD16740 120 600 580 800 08 60 Single phase 2-wireZD16741 120240 600 580 800 08 60 Split phase 3-wireZD16749 240 1200 890 1200 12 75 Single phase 2-wire TTZD16940 120TT 6001200 580890 8001300 0813 6075 Single phase 2-wire TTZD16941 120240TT 6001200 580890 8001300 0813 6075 Split phase 3-wire TT

TO ORDER SPECIFY

APPROVALSCountry StandardAuthority Approved for Product

United StatesCanada

UL 1449 3rd Edition Listed AC power product ZD16700 ZD16701 ZD16709 ZD16900 ZD16901 ZD16730 ZD16731 ZD16739 ZD16930 ZD16931 ZD16740 ZD16741 ZD16749 ZD16940 ZD16941

randybobo
Rectangle

Notes1 Safety approvals cover frequency 47-63 Hz2 At low temperature and low line voltage start uptime will increase

AC-DC

Specification

100 Watts

bull -40 ordmC to +75 ordmC Operation

bull 100 W - Baseplate Cooled

bull High Efficiency Resonant Topology

bull Remote Sense

bull 5V Standby Output

bull Remote OnOff amp Power OK Signal

bull 3 Year Warranty

ECC100 Series

InputInput Voltage bull 85-264 VAC (120-370 VDC) derate output

power lt90 VAC by 10Input Frequency bull 47-400 Hz (See note 1)Input Current bull 14 A typical at 115 VAC full load

08 A typical at 230 VAC full loadInrush Current bull 40 A max at 230 VAC 25 ordmC cold startPower Factor bull EN61000-3-2 class AEarth Leakage Current bull 300 microA at 264 VAC60 Hz max

0511 mA 115230 VAC at 400 Hz typInput Protection bull Internal T50 A250 V fuse in line

and neutral

OutputOutput Voltage bull 12-48 VDC (see tables)Output Voltage Trim bull plusmn5Initial Set Accuracy bull plusmn1 V1 plusmn3 V2Minimum Load bull No minimum load requiredStart Up Delay bull Typically 1 s (see note 2)Start Up Rise Time bull 50 ms typicalHold Up Time bull 16 ms min at 115 VACDrift bull plusmn02 after 20 min warm upLine Regulation bull plusmn05 maxLoad Regulation bull plusmn1 V1 plusmn5 V2 maxOverUndershoot bull 5 typicalTransient Response bull 4 max deviation recovery to within

1 in 500 micros for a 50-75-50 loadchange

Ripple amp Noise bull 1 pk-pk V1 V2 2 20 MHz bandwidthOvervoltage Protection bull 115-140 Vnom recycle input to resetOverload Protection bull 110-150 V1 onlyShort Circuit Protection bull Continuous trip and restart (Hiccup mode)Temperature bull 005˚CCoefficientRemote Sense bull Compensates for 05 V total voltage dropRemote OnOff bull Uncommitted isolated optocoupler diode

powered diode inhibits V1

xppowercom

GeneralEfficiency bull 88 typicalIsolation bull 4000 VAC Input to Output

1500 VAC Input to Ground500 VDC Output to Ground

Switching Frequency bull 65 kHz typicalSignals bull Power OK - open collector

Remote OnOff 5 V StandbyMTBF bull 220 kHrs to MIL-HDBK-217F at 25 ordmC GB

EnvironmentalOperating Temperature bull -40 ˚C to +75 ˚C ambient Baseplate must

be maintained le+85 ordmC see longformdatasheet for further details

Cooling bull Baseplate conduction coolingOperating Humidity bull 95 RH non-condensingStorage Temperature bull -40 ˚C to +85 ˚COperating Altitude bull 3000 mShock bull 30 g pk half sine 6 axesVibration bull 2 g rms 5 Hz to 500 kHz 3 axes

EMC amp SafetyLow Voltage PSU EMC bull EN61204-3 high severity level as belowEmissions bull EN55022 level B conducted

EN55022 level A radiatedHarmonic Currents bull EN61000-3-2 class AVoltage Flicker bull EN61000-3-3Radiated Immunity bull EN61000-4-3 level 3 Perf Criteria AEFTBurst bull EN61000-4-4 level 3 Perf Criteria ASurge bull EN61000-4-5 installation class 3

Perf Criteria A installation class 4Perf Criteria A with optional filter board

Conducted Immunity bull EN61000-4-6 level 3 Perf Criteria ADips amp Interruptions bull EN61000-4-11 30 10 ms 60 100 ms

100 5000 ms Perf Criteria A B BSafety Approvals bull IEC60950-1 CB report CSA 222 No

60950-1 UL60950-1 TUV EN60950-1Equipment Protection bull Class IClass

06-May-09

AC-DC

025 FastonGround tab

2 x 020(508)

230 (5842)

2 x 460 (11684)

500 (1270)

155(394)

2 x 023(58)

J11

2

3 x 020(508)

040(102)

2 x 370(9398)

5 x M3 clearance holes

410(1041)

330(838)

Voltage Adj

Mounting surfacemarked with ldquoArdquo

J2

J3

1

12

10 9

8

ECC100Models and Ratings

Input Connector J1Molex PN 09-65-2038

1 Line2 Neutral

Mechanical Details

Notes1 All dimensions in inches (mm)2 Tolerance xx = plusmn002 (050) xxx = plusmn001 (025)

3 Weight 12 lbs (550g)

J1 mates with Molex housingPN 09-50-1031

Output Connector J2Molex PN 09-65-2088

Pin Single Output1 +V12 +V13 +V14 +V15 RTN6 RTN7 RTN8 RTN

J2 mates with Molex housing PN09-50-1081 and both with Molexseries 5194 crimp terminals

Signal Connector J3Molex PN B10B-PHDSS

1 +5 V Standby2 Logic GND3 Logic GND4 Power OK5 Inhibit Hi6 Inhibit Lo7 +Sense8 -Sense9 +Vout10 -Vout

J3 mates with JST housing PNPHDR-10VS and withJST SPHD-001T-P05 crimp terminals

Output Power Output Voltage V1 MaxOutput Current V1 Standby Supply V2 Model Number

100 W 120 VDC 81 A 50 V05 A ECC100US12

100 W 150 VDC 65 A 50 V05 A ECC100US15

100 W 240 VDC 41 A 50 V05 A ECC100US24

100 W 280 VDC 35 A 50 V05 A ECC100US28

100 W 480 VDC 20 A 50 V05 A ECC100US48

debode
Highlight

1

HLMP-EGxx HLMP-EHxx HLMP-ELxxNew T-1frac34 (5mm) Extra High Brightness AlInGaP LED Lamps

Data Sheet

Features

Viewing angle 15deg 23deg 30deg

High luminous output

Colors 590nm Amber 615nm Red Orange 626nm Red

Package options

With or without lead standoff

Superior resistance to moisture

Untinted for 15deg 23deg and 30deg lamps

Applications

Traffic management- Traffic signals- Pedestrian signals- Work zone warning lights- Variable message signs

Solar Power signs

Commercial outdoor advertising- Signs- Marquees

Description

These Precision Optical Performance AlInGaP LEDs provide superior light output for excellent readability in sunlight and are extremely reliable AlInGaP LED tech-nology provides extremely stable light output over long periods of time Precision Optical Performance lamps utilize the aluminum indium gallium phosphide (AlInGaP) technology

These LED lamps are untinted T-1frac34 packages incorpo-rating second generation optics producing well defined spatial radiation patterns at specific viewing cone angles

These lamps are made with an advanced optical grade epoxy offering superior high temperature and high moisture resistance performance in outdoor signal and sign application The maximum LED junction tempera-ture limit of +130degC enables high temperature operation in bright sunlight conditions The epoxy contains both uv-a and uv-b inhibitors to reduce the effects of long term exposure to direct sunlight

Benefits

Superior performance for outdoor environments

Suitable for auto-insertion onto PC board

2

Package Dimension

A Non-standoff B Standoff

Viewing Angle d

15deg 1239plusmn025(0476plusmn0010)

23deg amp 30deg 1196plusmn025(0459plusmn0010)

Notes1 All dimensions are in millimeters (inches) 2 Leads are mild steel with tin plating3 The epoxy meniscus is 121mm max4 For Identification of polarity after the

leads are trimmed off please refer to the illustration below

CATHODE ANODE

114 plusmn 020(0045 plusmn 0008)

580 plusmn 020(0228 plusmn 0008)

3160(1244) MIN

070 (0028)MAX

100(0039)

MIN

871 plusmn 020(0343 plusmn 0008)

254 plusmn 038(0100 plusmn 0015)

050 plusmn 010(0020 plusmn 0004) SQ TYP

CATHODELEAD

235 (0093)MAX

CATHODEFLAT

114 plusmn 020(0045 plusmn 0008)

580 plusmn 020(0228 plusmn 0008)

3160(1244) MIN

070 (0028)MAX

100(0039)

MIN

871 plusmn 020(0343 plusmn 0008)

254 plusmn 038(0100 plusmn 0015)

050 plusmn 010(0020 plusmn 0004) SQ TYP

CATHODELEAD

CATHODEFLAT

d

150 plusmn 015(0059 plusmn 0006)

500 plusmn 020(0197 plusmn 0008)

500 plusmn 020(0197 plusmn 0008)

3

Part Numbering System

Note Please refer to AB 5337 for complete information on part numbering system

Device Selection Guide

Typical viewingAngle 2θ12 (Deg) [4]

Color and DominantWavelength (nm) Typ [3]

Lamps without Standoff on leads(Package drawing A)

Lamps with Standoff on leads (Package drawing B)

Luminous Intensity Iv (mcd) [125] at 20 mA

Min Max

15deg Amber 590 HLMP-EL1A-Z1KDD HLMP-EL1B-Z1KDD 12000 21000

HLMP-EL1A-Z1LDD HLMP-EL1B-Z1LDD 12000 21000

Red 626 HLMP-EG1A-Z10DD HLMP-EG1B-Z10DD 12000 21000

Red Orange 615 HLMP-EH1A-Z10DD HLMP-EH1B-Z10DD 12000 21000

23deg Amber 590 HLMP-EL2A-XYKDD HLMP-EL2B-XYKDD 7200 12000

HLMP-EL2A-XYLDD HLMP-EL2B-XYLDD 7200 12000

Red 626 HLMP-EG2A-XY0DD HLMP-EG2B-XY0DD 7200 12000

Red Orange 615 HLMP-EH2A-XY0DD HLMP-EH2B-XY0DD 7200 12000

30deg Amber 590 HLMP-EL3A-VWKDD HLMP-EL3B-VWKDD 4200 7200

HLMP-EL3A-VWLDD HLMP-EL3B-VWLDD 4200 7200

HLMP-EL3A-WXKDD HLMP-EL3B-WXKDD 5500 9300

HLMP-EL3A-WXLDD HLMP-EL3B-WXLDD 5500 9300

Red 626 HLMP-EG3A-VW0DD HLMP-EG3B-VW0DD 4200 7200

HLMP-EG3A-WX0DD HLMP-EG3B-WX0DD 5500 9300

Red Orange 615 HLMP-EH3A-WX0DD HLMP-EH3B-WX0DD 5500 9300Notes1 The luminous intensity is measured on the mechanical axis of the lamp package and it is tested with pulsing condition2 The optical axis is closely aligned with the package mechanical axis3 Dominant wavelength λd is derived from the CIE Chromaticity Diagram and represents the color of the lamp4 θfrac12 is the off-axis angle where the luminous intensity is half the on-axis intensity 5 Tolerance for each bin limit is plusmn 15

HLMP ndash E x xx - x x x xx

Mechanical OptionsDD Ammo Pack

Color Bin Selections0 Full color distributionK Color Bin 2 amp 4L Color Bin 4 amp 6

Maximum Intensity BinRefer to Device Selection Guide

Minimum Intensity Bin

Viewing Angle and Lead Standoffs1A 15deg without lead standoff1B 15deg with lead standoff2A 23deg without lead standoff2B 23deg with lead standoff3A 30deg without lead standoff3B 30deg with lead standoff

ColorG Red 626nmL Amber 590nmH Red Orange 615nm

Refer to Device Selection Guide

4

Electrical Optical Characteristics

TJ = 25degC

Parameter Symbol Min Typ Max Units Test Conditions

Forward Voltage Amber Red Red Orange VF 18 21 24 V

IF = 20 mA

Reverse Voltage VR 5 V IR = 100 μA

Dominant Wavelength [1]

Amber Red Red Orange

d584561806120

590062606150

594563006190

nm IF = 20 mA

Peak Wavelength Amber Red Red Orange

PEAK594634621

nm Peak of Wavelength of Spectral Distribution at IF = 20 mA

Spectral Halfwidth Amber Red Red Orange

∆12131414

nm

Thermal resistance RJ-PIN 240 degCW LED junction to anode lead

Luminous Efficacy [2]

Amber Red Red Orange

ηv500200265

lmW Emitted Luminous FluxEmitted Radiant Flux

Luminous Flux Amber Red Red Orange

Φv210023002300

mlm IF = 20 mA

Luminous Efficiency [3]

Amber Red Red Orange

ηe505555

lmW Emitted Luminous FluxElectrical Power

Thermal coefficient of d Amber Red Red Orange

008005007

nmdegC IF = 20 mA +25degC le TJ le +100degC

Notes1 The dominant wavelength λd is derived from the CIE Chromaticity Diagram referenced to Illuminant E Tolerance for each color of dominant

wavelength is +- 05nm2 The radiant intensity Ie in watts per steradian maybe found from the equation Ie = Iv ηV where Iv is the luminous intensity in candela and ηV is

the luminous efficacy in lumens watt3 ηe = Φv IF x VF where Φv is the emitted luminous flux IF is electrical forward current and VF is the forward voltage

Absolute Maximum Ratings TJ = 25degC

Parameter Red Amber Red Orange Unit

DC Forward Current [2] 50 mA

Peak Forward Current 100 [1] mA

Average forward current 30 mA

Power Dissipation 120 mW

Reverse Voltage 5 V

Operating Temperature Range -40 to +100 degC

Storage Temperature Range -40 to +100 degC

Notes1 Duty Factor 30 frequency 1KHz2 Derate linearly as shown in Figure 4

5

Figure 1 Relative Intensity vs Peak Wavelength Figure 2 Forward Current vs Forward Voltage

Figure 3 Relative Luminous Intensity vs Forward Current Figure 4 Maximum Forward Current vs Ambient Temperature

Figure 5Radiation Pattern for 15deg Viewing Angle Lamp Figure 6 Radiation Pattern for 23deg Viewing Angle Lamp

0

20

40

60

80

100

0 1 2 3

FORWARD VOLTAGE-V

FORW

ARD

CURREN

T-mA

0005

1015

2025

3035

4045

50

0 20 40 60 80 100DC FORWARD CURRENT - mA

RELA

TIVE

LUM

INOU

S INTEN

SITY

(NORMAL

IZED

AT 2

0 mA)

0

10

20

30

40

50

60

0 20 40 60 80 100

TA - AMBIENT TEMPERATURE - -C

I FMAX

- MAX

IMUM

FORW

ARD

CURREN

T - mA

00

02

04

06

08

10

-90 -60 -30 0 30 60 90

ANGULAR DISPLACEMENT-DEGREE

NORM

ALIZED

INTE

NSIT

Y

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPLACEMENT-DEGREE

NORM

ALIZED

INTE

NSIT

Y

00

02

04

06

08

10

500 550 600 650WAVELENGTH - nm

RELA

TIVE

INTE

NSIT

Y RedAmber

Red Orange

6

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPLACEMENT-DEGREE

NORM

ALIZED

INTE

NSIT

Y

Figure 7 Radiation Pattern for 30deg Viewing Angle Lamp

Relative Forward Voltage vs Junction Temperature

Relative Light Output vs Junction Temperature

01

10

100

-40 -20 0 20 40 60 80 100 120 140TJ - JUNCTION TEMPERATURE - degC

RELA

TIVE

LIGH

T OUTPU

T (N

ORMAL

IZED

AT T

J=25degC

)

-030

-025

-020

-015

-010

-005

000

005

010

015

020

-40 -20 0 20 40 60 80 100 120 140

TJ - JUNCTION TEMPERATURE - degC

FORW

ARD VOLTAGE S

HIFT

- V

Red Orange

Red

Amber

Red Orange

Red

Amber

7

Intensity Bin Limit Table (131 Iv bin ratio)

Bin

Intensity (mcd) at 20mA

Min Max

V 4200 5500

W 5500 7200

X 7200 9300

Y 9300 12000

Z 12000 16000

1 16000 21000

Tolerance for each bin limit is plusmn 15

VF Bin Table (V at 20mA)

Bin ID Min Max

VD 18 20

VA 20 22

VB 22 24

Tolerance for each bin limit is plusmn 005V

Avago Color Bin on CIE 1931 Chromaticity Diagram

0280

0300

0320

0340

0360

0380

0400

0420

0440

0460

0500 0550 0600 0650 0700 0750 0800X

Y

2

4

6

Amber

Red

Red Orange

Red Color Range

MinDom

Max Dom X min Y Min X max Y max

618 630 06872 03126 06890 02943

06690 03149 07080 02920

Tolerance for each bin limit is plusmn 05nm

Amber Color Range

BinMin Dom

Max Dom Xmin Ymin Xmax Ymax

2 587 5895 05570 04420 05670 04250

05530 04400 05720 04270

4 5895 592 05720 04270 05820 04110

05670 04250 05870 04130

6 592 5945 05870 04130 05950 03980

05820 04110 06000 03990

Tolerance for each bin limit is plusmn 05nm

Red Orange Color Range

MinDom

Max Dom Xmin Ymin Xmax Ymax

612 619 06712 06887 06716 06549

03280 03109 03116 03282

Tolerance for each bin limit plusmn 05nm

NoteAll bin categories are established for classification of products Products may not be available in all bin categories Please contact Avago representative for further information

8

Precautions

Lead Forming The leads of an LED lamp may be preformed or cut to

length prior to insertion and soldering on PC board

For better control it is recommended to use proper tool to precisely form and cut the leads to applicable length rather than doing it manually

If manual lead cutting is necessary cut the leads after the soldering process The solder connection forms a mechanical ground which prevents mechanical stress due to lead cutting from traveling into LED package This is highly recommended for hand solder operation as the excess lead length also acts as small heat sink

Soldering and Handling Care must be taken during PCB assembly and

soldering process to prevent damage to the LED component

LED component may be effectively hand soldered to PCB However it is only recommended under unavoidable circumstances such as rework The closest manual soldering distance of the soldering heat source (soldering ironrsquos tip) to the body is 159mm Soldering the LED using soldering iron tip closer than 159mm might damage the LED

159mm

ESD precaution must be properly applied on the soldering station and personnel to prevent ESD damage to the LED component that is ESD sensitive Do refer to Avago application note AN 1142 for details The soldering iron used should have grounded tip to ensure electrostatic charge is properly grounded

Recommended soldering condition

Wave Soldering [1 2]

Manual Solder Dipping

Pre-heat temperature 105 degC Max -

Preheat time 60 sec Max -

Peak temperature 260 degC Max 260 degC Max

Dwell time 5 sec Max 5 sec Max

Note 1) Above conditions refers to measurement with thermocouple

mounted at the bottom of PCB2) It is recommended to use only bottom preheaters in order to reduce

thermal stress experienced by LED

Wave soldering parameters must be set and maintained according to the recommended temperature and dwell time Customer is advised to perform daily check on the soldering profile to ensure that it is always conforming to recommended soldering conditions

Anode

Note 1 PCB with different size and design (component density) will have

different heat mass (heat capacity) This might cause a change in temperature experienced by the board if same wave soldering setting is used So it is recommended to re-calibrate the soldering profile again before loading a new type of PCB

2 Avago Technologiesrsquo high brightness LED are using high efficiency LED die with single wire bond as shown below Customer is advised to take extra precaution during wave soldering to ensure that the maximum wave temperature does not exceed 260degC and the solder contact time does not exceeding 5sec Over-stressing the LED during soldering process might cause premature failure to the LED due to delamination

Avago Technologies LED Configuration

Note Electrical connection between bottom surface of LED die and the lead frame is achieved through conductive paste

Any alignment fixture that is being applied during wave soldering should be loosely fitted and should not apply weight or force on LED Non metal material is recommended as it will absorb less heat during wave soldering process

Note In order to further assist customer in designing jig accurately that fit Avago Technologiesrsquo product 3D model of the product is available upon request

At elevated temperature LED is more susceptible to mechanical stress Therefore PCB must allowed to cool down to room temperature prior to handling which includes removal of alignment fixture or pallet

If PCB board contains both through hole (TH) LED and other surface mount components it is recommended that surface mount components be soldered on the top side of the PCB If surface mount need to be on the bottom side these components should be soldered using reflow soldering prior to insertion the TH LED

Recommended PC board plated through holes (PTH) size for LED component leads

LED component lead size Diagonal

Plated through hole diameter

045 x 045 mm(0018x 0018 inch)

0636 mm(0025 inch)

098 to 108 mm(0039 to 0043 inch)

050 x 050 mm(0020x 0020 inch)

0707 mm(0028 inch)

105 to 115 mm(0041 to 0045 inch)

Over-sizing the PTH can lead to twisted LED after clinching On the other hand under sizing the PTH can cause difficulty inserting the TH LED

9

Refer to application note AN5334 for more information about soldering and handling of high brightness TH LED lamps

Example of Wave Soldering Temperature Profile for TH LED

Ammo Packs Drawing

Note The ammo-packs drawing is applicable for packaging option ndashDD amp -ZZ and regardless standoff or non-standoff

Recommended solder Sn63 (Leaded solder alloy)SAC305 (Lead free solder alloy)

Flux Rosin flux

Solder bath temperature 255degC plusmn 5degC (maximum peak temperature = 260degC)

Dwell time 30 sec - 50 sec(maximum = 5sec)

Note Allow for board to be sufficientlycooled to room temperature beforeexerting mechanical force

60sec Max

TIME (sec)

260 degC Max

105 degC Max

TEMPERA

TURE

(degC)

10

Packaging Box for Ammo Packs

Note The dimension for ammo pack is applicable for the device with standoff and without standoff

Packaging Label(i) Avago Mother Label (Available on packaging box of ammo pack and shipping box)

13

13

13

$$$

amp

13()

+amp13amp(amp+---(+)012-

DISCLAIMER AVAGOrsquoS PRODUCTS AND SOFTWARE ARE NOT SPECIFICALLY DESIGNED MANUFACTURED OR AUTHORIZED FOR SALE AS PARTS COMPONENTS OR ASSEMBLIES FOR THE PLANNING CONSTRUCTION MAINTENANCE OR DIRECT OPERATION OF A NUCLEAR FACILITY OR FOR USE IN MEDICAL DEVICES OR APPLICATIONS CUSTOMER IS SOLELY RESPONSIBLE AND WAIVES ALL RIGHTS TO MAKE CLAIMS AGAINST AVAGO OR ITS SUPPLIERS FOR ALL LOSS DAMAGE EXPENSE OR LIABILITY IN CONNECTION WITH SUCH USE

amp(313

313

amp

4

413

+)

$5amp136$

amp

13()

amp

(+)012-

(ii) Avago Baby Label (Only available on bulk packaging)

Acronyms and Definition

BIN

(i) Color bin only or VF bin only

(Applicable for part number with color bins but without VF bin OR part number with VF bins and no color bin)

OR

(ii) Color bin incorporated with VF Bin

(Applicable for part number that have both color bin and VF bin)

Example

(i) Color bin only or VF bin only

BIN 2 (represent color bin 2 only)

BIN VB (represent VF bin ldquoVBrdquo only)

(ii) Color bin incorporate with VF Bin

BIN 2VB

VB VF bin ldquoVBrdquo

2 Color bin 2 only

For product information and a complete list of distributors please go to our web site wwwavagotechcom

Avago Avago Technologies and the A logo are trademarks of Avago Technologies in the United States and other countriesData subject to change Copyright copy 2005-2010 Avago Technologies All rights reserved AV02-1687EN - February 23 2010

HLMP-Cx1A1B2A2B3A3BNew 5mm Blue and Green LED Lamps

Data Sheet

CAUTION INGaN devices are Class 1C HBM ESD sensitive per JEDEC Standard Please observe appropriate precautions during handling and processing Refer to Application Note AN ndash 1142 for additional details

Description

These high intensity blue and green T-1frac34 package LEDs are untinted and non-diffused Based on the most efficient and cost effective InGaN material technology and incor-porating second generation optics they produce well defined spatial radiation patterns at specific viewing cone angles

Advanced optical grade epoxy construction offers superior high temperature and moisture resistance per-formance in outdoor signal and sign applications

Features

Well defined spatial radiation pattern

High luminous output

Untinted Non-diffused

Available in Colorndash Blue 470nmndash Green 525nm

Viewing Angle 15deg 23deg and 30deg

Standoff or non-standoff

Superior resistance to moisture

Applications

Commercial outdoor advertising

Traffic Sign

Variable Message Sign

2

Package Dimensions

Drawing A (Non-standoff)

Drawing B (Standoff)

cathodeflat

Cathode

d

100 plusmn 0200039 plusmn 0008

130 plusmn 0150051 plusmn 0006870 plusmn 020

0343 plusmn 0008

500 plusmn 0200197 plusmn 0008

580 plusmn 0200228 plusmn 0008

254 plusmn 0380100 plusmn 0015

070 max0028

3160min1244

sq typ050 plusmn 0100020 plusmn 0004

100 min0039

Viewing Angle d

HLMP-Cx1B 1296plusmn025(0510plusmn0010)

HLMP-Cx2B 1232 plusmn025(0485plusmn0010)

HLMP-Cx3B 1200plusmn025(0472plusmn0010)

Notes1 All dimensions are in millimeters (inches) 2 Leads are mild steel with tin plating3 The epoxy meniscus is 150mm max

100 plusmn 0200039 plusmn 0008

070 max0028

870 plusmn 0200343 plusmn 0008

500 plusmn 0200197 plusmn 0008

3160min1244

Cathode 100 min0039

sq typ050 plusmn 0100020 plusmn 0004

254 plusmn 0380100 plusmn 0015

cathodeflat

580 plusmn 0200228 plusmn 0008

3

Device Selection Guide

Part Number ColorTypical Viewing angle 2frac12 (deg) [4]

Luminous Intensity Iv (mcd) at 20 mA [125]

Standoff Non Standoff

Package drawingMin Max

HLMP-CB1A-XY0DD Blue 15deg 7200 12000 Non Standoff A

HLMP-CB1A-XYBDD

HLMP-CB1A-XYCDD

HLMP-CB1B-XY0DD Standoff B

HLMP-CB1B-XYBDD

HLMP-CB1B-XYCDD

HLMP-CB2A-VW0DD 23deg 4200 7200 Non Standoff A

HLMP-CB2A-VWBDD

HLMP-CB2A-VWCDD

HLMP-CB2B-VW0DD Standoff B

HLMP-CB2B-VWBDD

HLMP-CB2B-VWCDD

HLMP-CB3A-UV0DD 30deg 3200 5500 Non Standoff A

HLMP-CB3A-UVBDD

HLMP-CB3A-UVCDD

HLMP-CB3B-UV0DD Standoff B

HLMP-CB3B-UVBDD

HLMP-CB3B-UVCDD

HLMP-CM1A-450DD Green 15deg 35000 59000 Non Standoff A

HLMP-CM1A-45BDD

HLMP-CM1A-45CDD

HLMP-CM1B-450DD Standoff B

HLMP-CM1B-45BDD

HLMP-CM1B-45CDD

HLMP-CM2A-120DD 23deg 16000 27000 Non Standoff A

HLMP-CM2A-12BDD

HLMP-CM2A-12CDD

HLMP-CM2B-120DD Standoff B

HLMP-CM2B-12BDD

HLMP-CM2B-12CDD

HLMP-CM3A-Z10DD 30deg 12000 21000 Non Standoff A

HLMP-CM3A-Z1BDD

HLMP-CM3A-Z1CDD

HLMP-CM3B-Z10DD Standoff B

HLMP-CM3B-Z1BDD

HLMP-CM3B-Z1CDD

Notes1 The luminous intensity is measured on the mechanical axis of the lamp package and it is tested with pulsing condition2 The optical axis is closely aligned with the package mechanical axis3 Dominant wavelength d is derived from the CIE Chromaticity Diagram and represents the color of the lamp4 frac12 is the off-axis angle where the luminous intensity is half the on-axis intensity 5 Tolerance for each bin limit is plusmn 15

4

Part Numbering System

Note please refer to AB 5337 for complete information on part numbering system

Packaging OptionDD Ammo Pack

Color Bin Selection0 Full DistributionB Color Bin 2 amp 3C Color Bin 3 amp 4

Maximum Intensity Bin 0 No maximum intensity limit (refer to selection guide)

Minimum Intensity Bin Refer to Device Selection Guide

Viewing Angle and Lead Standoffs1A 15deg without lead standoff1B 15deg with lead standoff2A 23deg without lead standoff2B 23deg with lead standoff3A 30deg without lead standoff3B 30deg with lead standoff

ColorB Blue 470M Green 525

HLMP C x xx x x x xx

Absolute Maximum Ratings TJ = 25degC

Parameter Blue Green Unit

DC Forward Current [1] 30 mA

Peak Forward Current 100 [2] mA

Power Dissipation 116 mW

Reverse Voltage 5 V

LED Junction Temperature 110 degC

Operating Temperature Range -40 to + 85 degC

Storage Temperature Range -40 to + 100 degC

Notes1 Derate linearly as shown in figure 42 Duty Factor 10 frequency 1KHz

5

Electrical Optical Characteristics TJ = 25degC

Parameter Symbol Min Typ Max Units Test Conditions

Forward VoltageGreen Blue

VF28 32 38

V IF = 20 mA

Reverse Voltage VR 5 V IR = 10 A

Dominant Wavelength[1]

GreenBlue

d51904600

52504700

53904800

nm IF = 20 mA

Peak WavelengthGreenBlue

PEAK516464

nm Peak of Wavelength of Spectral Distribution at IF = 20 mA

Spectral Half WidthGreenBlue

123023

nm IF = 20mA

Thermal Resistance RJ-PIN 240 degCW LED Junction-to-Pin

Luminous Efficacy [2]

GreenBlue

V51878

lmW Emitted Luminous Flux Emitted Radiant Flux

Thermal coefficient of dGreenBlue

00280024

nmdegC IF = 20 mA +25degC le TJ le +100degC

Notes1 The dominant wavelength is derived from the chromaticity Diagram and represents the color of the lamp2 The radiant intensity Ie in watts per steradian may be found from the equation Ie = IVV where IV is the luminous intensity in candelas and V is

the luminous efficacy in lumenswatt

6

Figure 1 Relative Intensity vs Wavelength Figure 2 Forward Current vs Forward Voltage

Figure 3 Relative Intensity vs Forward Current Figure 4 Maximum Forward Current vs Ambient Temperature

Figure 5 Relative Dominant Wavelength Shift vs Forward Current Figure 6 Radiation Pattern for 15deg

0001

0203

04

050607

08

0910

380 430 480 530 580 630WAVELENGTH - nm

RELA

TIVE

INTENS

ITY

GREENBLUE

0

20

40

60

80

100

0 1 2 3 4 5FORWARD VOLTAGE-V

FORW

ARD CU

RREN

T-m

A

00

05

10

15

20

25

30

35

0 20 40 60 80 100 120DC FORWARD CURRENT-mA

RELA

TIVE

LUM

INOUS INT

ENSI

TY(NOR

MAL

IZED

AT 20m

A)

GREEN

BLUE

-10

-5

0

5

10

0 20 40 60 80 100FORWARD CURRENT-mA

RELA

TIVE

DOM

INAN

T W

AVEL

ENGT

H SH

IFT -

nm GREEN

BLUE

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT -DEGREE

NORM

ALIZ

ED IN

TENS

ITY

0

5

10

15

20

25

30

35

0 20 40 60 80 100TA - AMBIENT TEMPERATURE - degC

I Fmax

- M

AXIM

UM FO

RWARD

CURR

ENT -

mA

7

Figure 7 Radiation Pattern for 23deg Figure 8 Radiation Pattern for 30deg

Figure 9 Relative Light Output vs Junction Temperature Figure 10 Relative Forward Voltage vs Junction Temperature

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT - DEGREE

NORM

ALIZ

ED IN

TENS

ITY

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT - DEGREE

NORM

ALIZ

ED IN

TENS

ITY

01

1

10

-40 -20 0 20 40 60 80 100 120TJ - JUNCTION TEMPERATURE TJ - JUNCTION TEMPERATURE

NORM

ALZI

ED IN

TENS

ITY (

PHOTO)

-03

-02

-01

0

01

02

03

-40 -20 0 20 40 60 80 100 120

FORW

ARD

VOLT

AGE S

HIFT

-VGreenBlue

GreenBlue

Intensity Bin Limit Table (131 Iv bin ratio)

BinIntensity (mcd) at 20mAMin Max

U 3200 4200

V 4200 5500

W 5500 7200

X 7200 9300

Y 9300 12000

Z 12000 16000

1 16000 21000

2 21000 27000

3 27000 35000

4 35000 45000

5 45000 59000

Tolerance for each bin limit is plusmn 15

Green Color Bin Table

Bin Min Dom Max Dom1 5190 5230

2 5230 5270

3 5270 5310

4 5310 5350

5 5350 5390

Tolerance for each bin limit is plusmn 05nm

Blue Color Bin Table

Bin Min Dom Max Dom1 4600 4640

2 4640 4680

3 4680 4720

4 4720 4760

5 4760 4800

Tolerance for each bin limit is plusmn 05nmNote 1 All bin categories are established for classification of products Products may not be available in all bin categories Please contact your Avago

representative for further information

8

Precautions

Lead Forming

The leads of an LED lamp may be preformed or cut to length prior to insertion and soldering on PC board

For better control it is recommended to use proper tool to precisely form and cut the leads to applicable length rather than doing it manually

If manual lead cutting is necessary cut the leads after the soldering process The solder connection forms a mechanical ground which prevents mechanical stress due to lead cutting from traveling into LED package This is highly recommended for hand solder operation as the excess lead length also acts as small heat sink

Soldering and Handling

Care must be taken during PCB assembly and soldering process to prevent damage to the LED component

LED component may be effectively hand soldered to PCB However it is only recommended under unavoidable circumstances such as rework The closest manual soldering distance of the soldering heat source (soldering ironrsquos tip) to the body is 159mm Soldering the LED using soldering iron tip closer than 159mm might damage the LED

ESD precaution must be properly applied on the 159mm

soldering station and personnel to prevent ESD damage to the LED component that is ESD sensitive Do refer to Avago application note AN 1142 for details The soldering iron used should have grounded tip to ensure electrostatic charge is properly grounded

Recommended soldering condition

Wave Soldering [1 2]

Manual Solder Dipping

Pre-heat temperature 105degC Max -

Preheat time 60 sec Max -

Peak temperature 260degC Max 260degC Max

Dwell time 5 sec Max 5 sec Max

Note 1 Above conditions refers to measurement with thermocouple

mounted at the bottom of PCB2 It is recommended to use only bottom preheaters in order to reduce

thermal stress experienced by LED

Wave soldering parameters must be set and maintained according to the recommended temperature and dwell time Customer is advised to perform daily check on the soldering profile to ensure that it is always conforming to recommended soldering conditions

Note 1 PCB with different size and design (component density) will have

different heat mass (heat capacity) This might cause a change in temperature experienced by the board if same wave soldering setting is used So it is recommended to re-calibrate the soldering profile again before loading a new type of PCB

Avago Technologies LED Configuration

Any alignment fixture that is being applied during wave soldering should be loosely fitted and should not apply weight or force on LED Non metal material is recommended as it will absorb less heat during wave soldering process

At elevated temperature LED is more susceptible to mechanical stress Therefore PCB must allowed to cool down to room temperature prior to handling which includes removal of alignment fixture or pallet

If PCB board contains both through hole (TH) LED and other surface mount components it is recommended that surface mount components be soldered on the top side of the PCB If surface mount need to be on the bottom side these components should be soldered using reflow soldering prior to insertion the TH LED

Recommended PC board plated through holes (PTH) size for LED component leads

LED component lead size Diagonal

Plated through hole diameter

045 x 045 mm(0018x 0018 inch)

0636 mm(0025 inch)

098 to 108 mm(0039 to 0043 inch)

050 x 050 mm(0020x 0020 inch)

0707 mm(0028 inch)

105 to 115 mm(0041 to 0045 inch)

Over-sizing the PTH can lead to twisted LED after clinching On the other hand under sizing the PTH can cause difficulty inserting the TH LED

Refer to application note AN5334 for more information about soldering and handling of high brightness TH LED lamps

CATHODE

InGaN Device

9

Example of Wave Soldering Temperature Profile for TH LED

Recommended solder Sn63 (Leaded solder alloy)SAC305 (Lead free solder alloy)

Flux Rosin flux

Solder bath temperature 255degC plusmn 5degC (maximum peak temperature = 260degC)

Dwell time 30 sec - 50 sec(maximum = 5sec)

Note Allow for board to be sufficientlycooled to room temperature beforeexerting mechanical force

60 sec Max

TIME (sec)

260degC Max

105degC Max

TEM

PERA

TURE

(degC)

Ammo Packs Drawing

Note The ammo-packs drawing is applicable for packaging option ndashDD amp -ZZ and regardless standoff or non-standoff

635 plusmn 1300250 plusmn 0051

1270 plusmn 1000500 plusmn 0039

9125 plusmn 062503595 plusmn 002459125 plusmn 062503595 plusmn 00245

1800 plusmn 05007085 plusmn 00195

070 plusmn 02000275 plusmn 00075 A A

1270 plusmn 0300500 plusmn 0012

VIEW AA

400 plusmn 02001575 plusmn 00075Oslash TYP

205 plusmn 10008070 plusmn 00394

CATHODE

10

Packaging Box for Ammo Packs

Note For InGaN device the ammo pack packaging box contain ESD logo

Packaging Label

(i) Avago Mother Label (Available on packaging box of ammo pack and shipping box)

LABEL ON THISSIDE OF BOX

FROM LEFT SIDE OF BOXADHESIVE TAPE MUST BEFACING UPWARDS

ANODE LEAD LEAVESTHE BOX FIRST

(1P) Item Part Number

(1T) Lot Lot Number

LPN

(9D)MFG Date Manufacturing Date

(P) Customer Item

(V) Vendor ID

DeptID Made In Country of Origin

(Q) QTY Quantity

CAT Intensity Bin

BIN Color Bin

(9D) Date Code Date Code

STANDARD LABEL LS0002 RoHS Compliant e3 max temp 260C

For product information and a complete list of distributors please go to our web site wwwavagotechcom

Avago Avago Technologies and the A logo are trademarks of Avago Technologies in the United States and other countriesData subject to change Copyright copy 2005-2009 Avago Technologies All rights reserved AV02-2228EN - December 15 2009

(ii) Avago Baby Label (Only available on bulk packaging)

(1P) PART Part Number

(1T) LOT Lot Number

(9D)MFG DATE Manufacturing Date

CO Country of Origin

Customer PN

Supplier Code

QUANTITY Packing Quantity

CAT Intensity Bin

BIN Color Bin

DATECODE Date Code

RoHS Compliant e3 max temp 260C Lamps Baby Label

DISCLAIMER Avagorsquos products and software are not specifically designed manufactured or authorized for sale as parts components or assemblies for the planning construction maintenenace or direct operation of a nuclear facility or for use in medical devices or applications Customer is solely responsible and waives all rights to make claims against avago or its suppliers for all loss damage expense or liability in connection with such use

Contents of Submittal

DIA Parking Signs Page 1 of 5

Skyline Products Inc

General Specifications for Full Color LED Inserts

DIA Parking Signs Page 2 of 5

Specification for Full Color LED Inserts Notes

10 Full Color LED VMS Inserts

11 Quality Assurance

ISO 90012008 certification for design manufacturing and service Current CDOT and DIA requirement

12 General ETL Listed for UL 48 UL50 and UL 1433 Current CDOT and DIA

requirement 13 Housing Properties Sign housing are designed in accordance to AASHTO Standard Specifications for Structural Supports for Highway Signs Luminaires and Traffic Signals ndash 6th Edition for wind speeds of up to 140 mph AASHTO group load combinations include total sign weight dead load ice and wind loads and the design meets the fatigue requirements for truck-induced gusts Snow loading is include in design loads for applicable geographical regions

Current CDOT and DIA requirement

Sealed housing Welding compliance with AWS standards

All welding shall be by an inert gas process in accordance with the American Welding Society (AWS) Standards 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum The LED DMS manufacturerrsquos welders and welding procedures shall be certified by an ANSIAWS Certified Welding Inspector to the 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum Proof of certification of all the LED DMS manufacturerrsquos welders and applicable welding procedures shall be supplied with the submittals The name phone number and address off the ANSIAWS Certified Welding Inspector that certified the LED VMS manufacturerrsquos welders and procedures shall also be provided with the submittals

Current CDOT and DIA requirement

Black KYNAR 500 coated face on mask and borders mdash 30-year coating guaranteed to not chip fade or peel for 20 years

Current CDOT and DIA requirement

The lens panel assembly shall consist of a KYNAR 500 coated aluminum mask over a clear glazing The lens panel assembly shall be modular in design interchangeable without misalignment of the lens panel and the LED pixels and removable from within the main sign housing

Current CDOT and DIA requirement

Aluminum face (090rdquo) mask over glazing with apertures for the pixels The lens panel aluminum mask shall be 0090 inch minimum thickness and finished with a matte black licensed factory applied KYNAR 500 Resin Fluoropolymer based coating system It shall be perforated to provide an aperture for each pixel on the display modules Each aperture shall be as small as possible without blocking the LED light output at the required viewing angle The Skyline aluminum face mask with aperture system will significantly minimize glare on the sign as it blocks more than 73 of sun rays making it very legible even with direct sunlight This method should be required over a ldquolouverrdquo system Louvers create a shelf above each row of pixels collecting snow ice dirt etc and ultimately inhibiting the display

Current CDOT and DIA requirement

Polycarbonate glazing 18rdquoGE LEXAN XL102UV Single lift face that allows a single technician to easily lift the entire face for safe fast and easy access to all the internal sign components

Current CDOT and DIA requirement

Mounting brackets Skyline will work with the appropriate parties to develop a mounting system to accommodate for the type of sign being provided and the structure requirements

Natural aluminum finish (excluding face) Current CDOT and DIA requirement

14 Environmental Control 8 watt per foot heat tape will be installed along the bottom of entire display area Provided heat tape will be controlled by the Advanced Humidity Sensing System of the controller

Current CDOT and DIA requirement

DIA Parking Signs Page 3 of 5

Environmental Sensors (1) Photocell Sensor (1) Internal Temperature Sensor (1) Humidity Sensor (1) Door Alarm

15 LED Display and Electronics Electronics designed and tested to -40degC to 85degC Current CDOT and DIA

requirement True 18-inch display (275 inch vertical and horizontal pitch) Current CDOT and DIA

requirement Display Matrix 7 high x 30 wide Legibility distance 200-1200 feet Current CDOT and DIA

requirement Printed circuit board are built to IPC-A-610D Class 2 certification Current CDOT and DIA

requirement Display modules are easily removable and replicable without the use of any additional tools

Current CDOT and DIA requirement

LED type Each Pixel contains three strings of LEDs

String 1 AlInGaP 30 degree LEDs (Red) String 2 InGaN 30 degree LEDs (Green) String 3 InGaN 30 degree LEDs (Blue)

Pixel design brightness 12400 candela at 20 mA (18rdquo characters) Current CDOT and DIA

requirement LED drive current

Red LED lt 30mA Blue and Green LEDs lt 15mA

All LEDs will have standoffs providing superior LED cooling and eliminate corrosion LED pixel protection and alignment device Silicon conformal coat will conform to MIL-I-46058C Type SR and IPC-CC-830 standards

Current CDOT and DIA requirement

Uniform LED color and brightness 256 minimum brightness levels Pixel Test

The pixel test shall be performed from the central controller on command and automatically once a day During a pixel test the operational status of each pixel shall be tested and then transmitted to the central controller or laptop computer This pixel status test shall report back all LED color string errors within each pixel A list of defective LED color strings shall be provided listing string color line number module number column number and row number for the associated pixel for each defective string The pixel test must be completed in less than 05 seconds regardless of message status

Current CDOT and DIA requirement

True Message Display Verification (Pixel Read) The TMDV shall be performed during both message downloads and during every sign poll from the central controller or laptop computer The TMDV shall perform a real-time read of the displayed message and shall return the operational state of each LED color string within each pixel to the central controller as it is currently displayed to the motorist including any errors This shall allow the central controller operator to see what is visibly displayed to the motorist on an individual pixel basis During a TMDV the operational state of each LED color string within each pixel shall be read by the sign controller to allow the central controller or laptop computer to show the actual message including static flashing and alternating messages that are visibly displayed on the sign in a WYSIWYG format This pixel read shall take place while a message is displayed on the sign without disturbing the message in any way Any flashing flickering blinking dimming or other disturbance of the message during this pixel read shall be cause for rejection of the sign The TMDV shall be an actual real time read of LED color strings at the time of

Current CDOT and DIA requirement

DIA Parking Signs Page 4 of 5

the associated sign poll or message download and shall not be accomplished by simulating errors based on the last pixel test

16 Power Supplies and Sensors High-efficiency power supplies Current CDOT and DIA

requirement Redundant power supply Current CDOT and DIA

requirement Power supply sensors Current CDOT and DIA

requirement Operational status feedback of all sensors Current CDOT and DIA

requirement All LED module power supply voltages shall be continuously measured and monitored by the sign controller The sign controller shall provide these voltage readings to the master controller or laptop computer upon command When a voltage drops below a critical value an error message shall be generated and transmitted to the master controller or laptop computer

17 AC Electrical AC Electrical components will conform to NEC standards Current CDOT and DIA

requirement GFCI outlet 20 Controller and Controller Cabinet 21 Sign Controller Skyline Advanced Controller will be located within each sign housing The controller shall monitor and control the ventilation system and all sensors within the sign housing

Ability to control multiple signs on a single sign structure NTCIP compliance Current CDOT and DIA

requirement 22 Cabinet Type A Skyline extended pole cabinet will be provided Natural aluminum exterior finish Pull-out laptop shelf Door alarm 23 Environmental Control Humidity sensor Internal temperature sensor 24 AC Electrical Conformity with NEC standards Current CDOT and DIA

requirement Circuit breakers Current CDOT and DIA

requirement GFCI outlet 25 Surge Protection Two-stage AC power surge protection with feedback and automatic shutdownisolation

Current CDOT and DIA requirement

The system power shall be protected by two stages of transient voltage suppression devices Tripping of each stage (or both if tripped simultaneously) of the surge protection shall cause the sign controller to call central and report the error condition (for dialup operation) or report the error condition to central on the next poll (for multi-drop operation) There shall be an option that is either enabled or disabled and is selected and downloaded from the central controller to the sign controller When this option is enabled tripping of the second stage of surge protection shall prevent power from reaching any components of the sign until the surge protection has been replaced When this option is disabled the sign will continue to function normally after the second stage of surge protection is tripped

30 Software Signs and Controllers shall be fully compatible with the DIA NTCIP sign software at no additional cost to the department in accordance with these specifications

DIA Parking Signs Page 5 of 5

40 Warranty and Telephone Technical Support One-year limited parts return-to-factory warranty Current CDOT and DIA

requirement Lifetime standard telephone support Current CDOT and DIA

requirement

  • Cover Page
  • Cover Letter
    • Cover Letter
    • Transmittal Letter
      • Product Details
        • Sign Brochure
        • Sign Details
        • System Block Diagram
        • Wiring Block Diagram
          • Industry Compliances
            • ISO Certificates
            • UL Authorization
            • NTCIP
            • Welding Procedures-Employees
              • Component Cut Sheets
                • Kynar
                • Lexan
                • Latch
                • Heat Tape
                • GFI
                • Hub
                • Controller
                • Comm Surge
                • AC Surge
                • Ethernet
                • Power Supply
                • LED
                  • Drawings
Page 21: )5217 $&&(66 6/,0/,1( - Denver International Airportbusiness.flydenver.com/bizpdf/DIAID_2318.pdfSign housings are designed in accordance with AASHTO Standard Specifications for Structural

TThhee ZZoonneeBBaarrrriieerr SSeerriieess is a uniquelymodular data and signal line protectionsystem for 24V 4-20mA current loopand Industrial Ethernet applications Byproviding an effective barrier betweenuncontrolled transient environments andyour valuable electronic systems theZoneBarrier Series protects you fromcostly system down time and equipmentfailure

TThhee ssoopphhiissttiiccaatteedd hhyybbrriidd cciirrccuuiittrryyemployed by the ZoneBarrier Seriesprotects your equipment withoutimpeding normal operation ZoneBarrierprotection components comprise acombination of high energy GasDischarge Tubes with ultra fast diodesand Silicon Avalanche Diodes Thiscombination of high quality surgeprotection components gives theZoneBarrier Series its characteristic lowlet-through voltage and high 10kA surgecurrent capacity which provides excellentprotection ZoneBarrier devices haveRJ45 terminal strip or pluggableterminal strip connectors

DDeessiiggnneedd ffoorr mmuullttii--lloooopp oorr ssiinnggllee ccoonnttrroolllloooopp aapppplliiccaattiioonnss the ZoneBarrier Seriesoffers a flexible surge protection solutionthat is capable of growing with yourrequirements A ZoneBarrier module canbe used as a stand-alone device or as abuilding block in a surge protectionsolution as simple or as complex as yourrequirements now and in the future

OOnnee ssiimmppllee mmaannuuaall ooppeerraattiioonn clampsmodules securely onto DIN rail an actionthat also automatically provides theessential high-integrity groundconnection Standard lsquoTop-hatrsquo (T-section)DIN rail is generally suitable for mountingZoneBarrier Series modules Where anumber of ZoneBarrier Series modulesare mounted on one rail any that areincorrectly mounted (and therefore notsecurely grounded) are very obviousand can easily be remountedcorrectly The ZoneBarrierSeries also has twomounting feet ateither end of theu n i t

enabling mounting to a flat surface suchas a cabinet wall

ZZoonneeBBaarrrriieerr ddaattaa aanndd ssiiggnnaall ddeevviicceess aarreetteesstteedd ttoo IIEECC 6611000000--44--55 and CCITT K17Industrial Ethernet compatible versionsare also UL Certified Cat5 and UL 497BListed ZoneBarriers come complete witha full 10 year product warranty

AAddddiittiioonnaall pprrootteeccttiioonn should be providedfor other systems which may be inter-connected eg power feeds telephonewiring etc other units are available forthis purpose

Data Protection

Protects sensitive IO ports against induced surgesand transients

ZoneBarrier

FFoorr 2244VV 44--2200mmAA ccuurrrreenntt lloooopp aapppplliiccaattiioonnss

IInndduussttrriiaall EEtthheerrnneett ccoommppaattiibbllee vveerrssiioonnssUULL CCeerrttiiffiieedd CCaatt55

TThhrreeee ssttaaggee pprrootteeccttiioonn iinncclluuddiinngg GGaass DDiisscchhaarrggee TTuubbee aanndd SSiilliiccoonn AAvvaallaanncchhee DDiiooddee tteecchhnnoollooggyy

TTeesstteedd ttoo IIEECC 6611000000--44--55 aanndd CCCCIITTTT KK1177

1100 yyeeaarr pprroodduucctt wwaarrrraannttyy

CCoouunnttrryy SSttaannddaarrddAAuutthhoorriittyy AApppprroovveedd ffoorr PPrroodduucctt

United States amp UL 497B Listed Networks 24540Canada UL Certified TIAEIA 568-A Cat5

SSppeecciiffiiccaattiioonn

903-1

08 R

ev A

06

08

06

All figures typical at 77degF (25degC) unless otherwise stated

MMaaxxiimmuumm llooaadd ccuurrrreenntt05 Amps

MMaaxxiimmuumm ssuurrggee ccuurrrreenntt4-20mA versions 10kA100Base-T versions8kA (1kA per line)

MMaaxxiimmuumm lleeaakkaaggee ccuurrrreenntt5microA at working voltage (4-20mA versions)

MMaaxxiimmuumm iinn lliinnee rreessiissttaanncceelt 5 ohms

BBaannddwwiiddtthh4-20mA versions 05 MHz100Base-T versions155 MHz

AAmmbbiieenntt tteemmppeerraattuurree lliimmiittssndash40degF to +185degF (working)ndash40degC to +85degC (working)

HHuummiiddiittyy95 RH (non-condensing)

CCaassiinnggMolded plastic

WWeeiigghhtt28oz (008Kg)

DDiimmeennssiioonnssSee figure 1

EEMMCC ccoommpplliiaanncceeBS EN 60950 1992BS EN 61000-6-2 1999

IInnssttaallllaattiioonn

All ZoneBarrier modules are installed in-lineand are identified with ldquoProtectedrdquo andldquoUnprotectedrdquo for fail-safe installation

DDIINN rraaiill mmoouunnttiinngg ((ffiigguurree 22))ZoneBarrier modules can be mounted on anystandard T-section DIN rail or on the optional19rdquo DIN rail assembly To attach theZoneBarrier module to the DIN rail simplylocate the DIN rail foot of the module over onedge of the DIN rail and then securely pushthe ZoneBarrier onto the DIN rail Note theDIN rail must be properly grounded

SSttaanndd--aalloonnee iinnssttaallllaattiioonn ((ffiigguurree 33))To install a ZoneBarrier module as a stand-alone protector attach an ground lead to thesupplied ring terminal and secure this withthe self tapping screw provided to the baseof the unit Using screws (or bolts) mount themodule on any flat surface

TToo oorrddeerr ssppeecciiffyy -- Model number as per specification tableabove

MMoouunnttiinngg ooppttiioonnss

2211660055 5rdquo DIN rail for up to 4 ZoneBarriers

2211664499 175rdquo DIN rail for up to 16 ZoneBarriers

2244550000 19rdquo DIN rail (with mounting brackets) for up to 32 ZoneBarriers

Note In accordance with our policy of continuousimprovement we reserve the right to change the productrsquosspecification without notice

FFiigguurree 22 DIN rail installation FFiigguurree 33 Stand alone installation

FFiigguurree 11 Dimensions

AApppprroovvaallss

MMooddeell TTyyppee LLiinneess WWoorrkkiinngg LLiimmiittiinngg MMaaxxiimmuumm CCoonnnneeccttoorrssvvoollttaaggee vvoollttaaggee ccoonnttiinnuuoouuss

ooppeerraattiinnggvvoollttaaggee

((VV)) ((VV)) ((VV))

24536 4-20mA 4 plus shield 24 30 30 Terminal strip24539 4-20mA 2 plus shield 24 30 30 Pluggable terminal strip24542 4-20mA 6 24 30 30 Pluggable terminal strip24547 4-20mA 4 plus 2 shields 24 30 30 Pluggable terminal strip24540 100Base-T 8 5 10 NA RJ4524550 100Base-T 2 x 4 5 10 NA 2 x RJ4524551 100Base-T 8 5 10 NA RJ45 110 Block

Suitable for Cat5 (8 wire) applications 2KV 1250 1kA 820

AAttllaannttiicc SScciieennttiiffiicc CCoorrppoorraattiioonn4300 Fortune Place Suite A W Melbourne FL 32904 USATel +1 800-544-4737 +1 321-725-8000 Fax +1 321-727-0736E-mail salesatlanticscientificcom wwwascsurgecom

AA mmeemmbbeerr ooff tthhee MMTTLL IInnssttrruummeennttss GGrroouupp ppllcc

casstr
Rectangle

wwwantairacom

Antaira Technologies - Toll-Free (877) 229-3665 - Phone (714) 671-9000 - FAX (714) 671-9944 - e-Mail infoantairacom - Website httpwwwantairacom

140

94

127

30

65

58

268

47

16

116

6

16

385

50 52

Lanolinx LNX-500A800A58-Port 10100BaseTX Slim Industrial Switch

wwwantairacom

Toll-Free (877) 229-3665Phone (714) 671-9000FAX (714) 671-9944

e-Mail infoantairacomWebsite httpwwwantairacom

Reverse Polarity Protection Present

Overload Current Protection Present

Mechanical Casing IP30 Metal Case Dimension (W x H x D) 30 x 140 x 95 mm (118 x 551 x 374 in) Installation DIN-RailWall Mountable

Weight Unit Weight 1 lbs Shipping Weight 15 lbs

Operation Temperature Standard -10deg C to 70deg C (14deg F to 158deg F) Wide Operating Temperature -40deg to 80deg C (-40deg to 176deg F)

Operation Humidity 5 to 95 (Non-condensing)

Storage Temperature -40deg C to 85deg C

EMI FCC Class A CE EN6100-4-2EN6100-4-3EN6100-4-4EN6100-4-5EN6100-4-6 EN6100-4-8EN6100-4-11EN6100-4-12EN6100-6-2EN6100-6-4

Safety ULcUL Class I Division 2 CE EN60950-1

Stability Testing Shock IEC60068-2-27 Free Fall IEC60068-2-32 Vibration IEC60068-2-6

Warranty 5-Year Warranty

LNX-500A 5-Port 10100BaseTX Slim Industrial Ethernet SwitchLNX-500A-T 5-Port 10100BaseTX Slim Industrial Ethernet Switch Wide Operating TemperatureLNX-800A 8-Port 10100BaseTX Slim Industrial Ethernet SwitchLNX-800A-T 8-Port 10100BaseTX Slim Industrial Ethernet Switch Wide Operating Temperature

DR-4524 45W 24VDC Industrial DIN Rail Power SupplyDR-75-24 75W 24VDC Industrial DIN Rail Power SupplyDR-120-24 120W 24VDC Industrial DIN Rail Power Supply

Standard IEEE 8023 10BaseT Ethernet IEEE 8023u 100BaseTX Fast Ethernet IEEE 8023x Flow Control and Back-Pressure

Protocol CSMACD

Switch Architecture Store and Forward

Transfer Rate 14880pps for Ethernet Port 148800pps for Fast Ethernet Port

MAC Address 2K MAC Address Table

Memory Buffer LNX-500A 384 Kbits LNX-800A 448 Kbits

LED Unit Power 1 Power 2 Fault Port LinkActivity Full-DuplexCollision

Connector LNX-500A 5 x 10100TX RJ-45 with Auto MDIMDI-X Function LNX-800A 8 x 10100TX RJ-45 with Auto MDIMDI-X Function

Network Cable 10BaseT 2-pair UTPSTP Cat 3 4 5 cable EIATIA-568 100-ohm (100m) 100BaseTX 2-pair UTPSTP Cat 5 cable EIATIA-568 100-ohm (100m)

Back-Plane LNX-500A 10 Gbps LNX-800A 16 Gbps

Packet Throughput Ability LNX-500A 149Mpps 64bytes LNX-800A 238Mpps 64bytes

Power Supply DC 12 ~ 48V Redundant Power with Polarity Reverse Protect Function and Removable Terminal Block

Power Consumption LNX-500A 293 Watts LNX-800A 471 Watts

technical datasheet

wwwmtl-instcom enquirymtl-instcom

are highly reliable dual-redundant varistor networks ensuring your site is never unprotected Fully automatic in operation ZoneDefender PRO reacts immediately clamping voltage surges without causing undue leakage losses under normal operation No operator intervention is required ZoneDefender PRO resets automatically and is maintenance free

Suitable for all AC power applications ZoneDefender PRO devices provide protection for AC power supplies with no restriction to the amount of load current

Thermal fusing is incorporated into each ZoneDefender PRO as an additional safety feature Short circuit protection with 200kA AIC rating is also supplied as standard for added peace of mind

ZoneDefender PRO offers an LED status indication allowing each varistor network to be continually monitored and indicated by LEDs on the front panel of the device In addition remote monitoring is enabled by the unitrsquos remote indication contacts

Installation is simple - the ZoneDefender PRO devices can be easily surface or nipple mounted

The ZoneDefender PRO Series is UL 1449 3rd Edition Listed and boasts an unrivaled 10 year lsquono questions askedrsquo manufacturers product warranty ZoneDefender PRO devices also exceed the requirements of ANSIIEEE C6245 and ANSIIEEE C6241

The ZoneDefender PRO Series is a versatile high performance surge protector designed for use in a wide variety of industrial institutional and commercial applications The ZoneDefender PRO is the most compact powerful feature-rich surge protector on the market today State-of-the-art circuitry protects equipment from high frequency noise as well as from damaging electrical transients and high-energy disturbances In addition the ZoneDefender PRO Series offers cost-effective high capacity protection along with application versatility features which make the Series the ultimate surge protection solution

ZoneDefender PRO units provide protection between Line to Neutral Line to Ground Line to Line and Neutral to Ground Utilizing Metal Oxide Varistor (MOV) technology the ZoneDefender PROrsquos protection circuits

ZoneDefender Pro SeriesThe most compact powerful feature-rich AC surge protector available

bull 80kA100kAamp120kAsurge-currentratingperphase

bull Includeshigh-performanceEMIRFIfiltering

bull LEDstatusindicationviasolidstatediagnosticsplusremoteindicationcontacts

bull Built-inaudiblealarm

bull Thermalandshortcircuitfusing

bull Shortcircuitcurrentrating200kAIC

bull UL14493rdEditionListed

bull 10yearproductwarranty

901-104RevB160811

EUROPE (EMEA) +44 (0)1582 723633 THE AMERICAS +1 800 835 7075 ASIA-PACIFIC +65 6 487 7887

enquirymtl-instcom csinfomtl-instcom salesmtlsingcomsg 901-104 RevB 160811

The given data is only intended as a product description and should not be regarded as a legal warranty of properties or guarantee In the interest of further technical developments we reserve the right to make design changes

SPECIFICATIONMaximum surge current (Imax)

80kA 100kA amp 120kA (820micros)Maximum continuous operating voltage

120240 versions - 140Vac270VacLines protected AC

L-N L-G L-L N-GDuty cycle performance (820micros)

Rated 1 impulse10000A gt6500 Impulses100A infinite

Long duration current pulse (101000micros) capability

3600A (tested)Frequency range

47Hz to 63HzAmbient temperature limits

ndash40degF to +185degF workingndash40degC to +85degC working

Humidity95 RH (non-condensing)

Audible Alarm90dB

EMIRFI Attenuation-75dB maximum 100kHz to 100MHz

Weight55 lbs (25 kg ) - Split Phase35 lbs (16 kg) - Single phase

DimensionsSee Figure 1 and Figure 2

SCCR RatingSuitable for use on a circuit capable of delivering not more than 200000 rms symmetrical Amperes 480V max

EMC complianceBS EN 60950 1992BS EN 61000-6-2 1999

Ratings in compliance with IEC 61643-1Imax = 80kA 100kA amp 120kAIimp = 5kA (10350)All current results are per phase

EnclosureNEMA 1 2 33R4 4X 12 and 13 (IP66)

Terminals10 AWG (5mm2)

MountingSurface mount by 021rdquo (5mm) diameter holes

Remote contactsForm C (NC NO C) 60W DC 120VA AC 3A max

Indication

Green LED onRed LED off Power protection in all

modes all phases

Green LED offRed LED on

Protection fault (remote indication alarm via contacts amp audible alarm)

Green LED onRed LED on Neutralground fault (voltage

potential)

DIMENSIONSFigure 1 Split phase dimensions

Figure 2 Single phase dimensions

Model Workingvoltage

UL1449 VPR3rd Edition

Limiting voltageUp

Ringwave200A Phase types

3kA 10kA (In) 80kA versions (V) (V) (V) (V) (kV) (V)ZD16700 120 600 580 800 08 60 Single phase 2-wireZD16701 120240 600 580 800 08 60 Split phase 3-wireZD16709 240 1200 890 1200 12 75 Single phase 2-wire TTZD16900 120TT 6001200 580890 8001300 0813 6075 Single phase 2-wire TTZD16901 120240TT 6001200 580890 8001300 0813 6075 Split phase 3-wire TT100kA versionsZD16730 120 600 580 800 08 60 Single phase 2-wireZD16731 120240 600 580 800 08 60 Split phase 3-wireZD16739 240 1200 890 1200 12 75 Single phase 2-wire TTZD16930 120TT 6001200 580890 8001300 0813 6075 Single phase 2-wire TTZD16931 120240TT 6001200 580890 8001300 0813 6075 Split phase 3-wire TT120kA versionsZD16740 120 600 580 800 08 60 Single phase 2-wireZD16741 120240 600 580 800 08 60 Split phase 3-wireZD16749 240 1200 890 1200 12 75 Single phase 2-wire TTZD16940 120TT 6001200 580890 8001300 0813 6075 Single phase 2-wire TTZD16941 120240TT 6001200 580890 8001300 0813 6075 Split phase 3-wire TT

TO ORDER SPECIFY

APPROVALSCountry StandardAuthority Approved for Product

United StatesCanada

UL 1449 3rd Edition Listed AC power product ZD16700 ZD16701 ZD16709 ZD16900 ZD16901 ZD16730 ZD16731 ZD16739 ZD16930 ZD16931 ZD16740 ZD16741 ZD16749 ZD16940 ZD16941

randybobo
Rectangle

Notes1 Safety approvals cover frequency 47-63 Hz2 At low temperature and low line voltage start uptime will increase

AC-DC

Specification

100 Watts

bull -40 ordmC to +75 ordmC Operation

bull 100 W - Baseplate Cooled

bull High Efficiency Resonant Topology

bull Remote Sense

bull 5V Standby Output

bull Remote OnOff amp Power OK Signal

bull 3 Year Warranty

ECC100 Series

InputInput Voltage bull 85-264 VAC (120-370 VDC) derate output

power lt90 VAC by 10Input Frequency bull 47-400 Hz (See note 1)Input Current bull 14 A typical at 115 VAC full load

08 A typical at 230 VAC full loadInrush Current bull 40 A max at 230 VAC 25 ordmC cold startPower Factor bull EN61000-3-2 class AEarth Leakage Current bull 300 microA at 264 VAC60 Hz max

0511 mA 115230 VAC at 400 Hz typInput Protection bull Internal T50 A250 V fuse in line

and neutral

OutputOutput Voltage bull 12-48 VDC (see tables)Output Voltage Trim bull plusmn5Initial Set Accuracy bull plusmn1 V1 plusmn3 V2Minimum Load bull No minimum load requiredStart Up Delay bull Typically 1 s (see note 2)Start Up Rise Time bull 50 ms typicalHold Up Time bull 16 ms min at 115 VACDrift bull plusmn02 after 20 min warm upLine Regulation bull plusmn05 maxLoad Regulation bull plusmn1 V1 plusmn5 V2 maxOverUndershoot bull 5 typicalTransient Response bull 4 max deviation recovery to within

1 in 500 micros for a 50-75-50 loadchange

Ripple amp Noise bull 1 pk-pk V1 V2 2 20 MHz bandwidthOvervoltage Protection bull 115-140 Vnom recycle input to resetOverload Protection bull 110-150 V1 onlyShort Circuit Protection bull Continuous trip and restart (Hiccup mode)Temperature bull 005˚CCoefficientRemote Sense bull Compensates for 05 V total voltage dropRemote OnOff bull Uncommitted isolated optocoupler diode

powered diode inhibits V1

xppowercom

GeneralEfficiency bull 88 typicalIsolation bull 4000 VAC Input to Output

1500 VAC Input to Ground500 VDC Output to Ground

Switching Frequency bull 65 kHz typicalSignals bull Power OK - open collector

Remote OnOff 5 V StandbyMTBF bull 220 kHrs to MIL-HDBK-217F at 25 ordmC GB

EnvironmentalOperating Temperature bull -40 ˚C to +75 ˚C ambient Baseplate must

be maintained le+85 ordmC see longformdatasheet for further details

Cooling bull Baseplate conduction coolingOperating Humidity bull 95 RH non-condensingStorage Temperature bull -40 ˚C to +85 ˚COperating Altitude bull 3000 mShock bull 30 g pk half sine 6 axesVibration bull 2 g rms 5 Hz to 500 kHz 3 axes

EMC amp SafetyLow Voltage PSU EMC bull EN61204-3 high severity level as belowEmissions bull EN55022 level B conducted

EN55022 level A radiatedHarmonic Currents bull EN61000-3-2 class AVoltage Flicker bull EN61000-3-3Radiated Immunity bull EN61000-4-3 level 3 Perf Criteria AEFTBurst bull EN61000-4-4 level 3 Perf Criteria ASurge bull EN61000-4-5 installation class 3

Perf Criteria A installation class 4Perf Criteria A with optional filter board

Conducted Immunity bull EN61000-4-6 level 3 Perf Criteria ADips amp Interruptions bull EN61000-4-11 30 10 ms 60 100 ms

100 5000 ms Perf Criteria A B BSafety Approvals bull IEC60950-1 CB report CSA 222 No

60950-1 UL60950-1 TUV EN60950-1Equipment Protection bull Class IClass

06-May-09

AC-DC

025 FastonGround tab

2 x 020(508)

230 (5842)

2 x 460 (11684)

500 (1270)

155(394)

2 x 023(58)

J11

2

3 x 020(508)

040(102)

2 x 370(9398)

5 x M3 clearance holes

410(1041)

330(838)

Voltage Adj

Mounting surfacemarked with ldquoArdquo

J2

J3

1

12

10 9

8

ECC100Models and Ratings

Input Connector J1Molex PN 09-65-2038

1 Line2 Neutral

Mechanical Details

Notes1 All dimensions in inches (mm)2 Tolerance xx = plusmn002 (050) xxx = plusmn001 (025)

3 Weight 12 lbs (550g)

J1 mates with Molex housingPN 09-50-1031

Output Connector J2Molex PN 09-65-2088

Pin Single Output1 +V12 +V13 +V14 +V15 RTN6 RTN7 RTN8 RTN

J2 mates with Molex housing PN09-50-1081 and both with Molexseries 5194 crimp terminals

Signal Connector J3Molex PN B10B-PHDSS

1 +5 V Standby2 Logic GND3 Logic GND4 Power OK5 Inhibit Hi6 Inhibit Lo7 +Sense8 -Sense9 +Vout10 -Vout

J3 mates with JST housing PNPHDR-10VS and withJST SPHD-001T-P05 crimp terminals

Output Power Output Voltage V1 MaxOutput Current V1 Standby Supply V2 Model Number

100 W 120 VDC 81 A 50 V05 A ECC100US12

100 W 150 VDC 65 A 50 V05 A ECC100US15

100 W 240 VDC 41 A 50 V05 A ECC100US24

100 W 280 VDC 35 A 50 V05 A ECC100US28

100 W 480 VDC 20 A 50 V05 A ECC100US48

debode
Highlight

1

HLMP-EGxx HLMP-EHxx HLMP-ELxxNew T-1frac34 (5mm) Extra High Brightness AlInGaP LED Lamps

Data Sheet

Features

Viewing angle 15deg 23deg 30deg

High luminous output

Colors 590nm Amber 615nm Red Orange 626nm Red

Package options

With or without lead standoff

Superior resistance to moisture

Untinted for 15deg 23deg and 30deg lamps

Applications

Traffic management- Traffic signals- Pedestrian signals- Work zone warning lights- Variable message signs

Solar Power signs

Commercial outdoor advertising- Signs- Marquees

Description

These Precision Optical Performance AlInGaP LEDs provide superior light output for excellent readability in sunlight and are extremely reliable AlInGaP LED tech-nology provides extremely stable light output over long periods of time Precision Optical Performance lamps utilize the aluminum indium gallium phosphide (AlInGaP) technology

These LED lamps are untinted T-1frac34 packages incorpo-rating second generation optics producing well defined spatial radiation patterns at specific viewing cone angles

These lamps are made with an advanced optical grade epoxy offering superior high temperature and high moisture resistance performance in outdoor signal and sign application The maximum LED junction tempera-ture limit of +130degC enables high temperature operation in bright sunlight conditions The epoxy contains both uv-a and uv-b inhibitors to reduce the effects of long term exposure to direct sunlight

Benefits

Superior performance for outdoor environments

Suitable for auto-insertion onto PC board

2

Package Dimension

A Non-standoff B Standoff

Viewing Angle d

15deg 1239plusmn025(0476plusmn0010)

23deg amp 30deg 1196plusmn025(0459plusmn0010)

Notes1 All dimensions are in millimeters (inches) 2 Leads are mild steel with tin plating3 The epoxy meniscus is 121mm max4 For Identification of polarity after the

leads are trimmed off please refer to the illustration below

CATHODE ANODE

114 plusmn 020(0045 plusmn 0008)

580 plusmn 020(0228 plusmn 0008)

3160(1244) MIN

070 (0028)MAX

100(0039)

MIN

871 plusmn 020(0343 plusmn 0008)

254 plusmn 038(0100 plusmn 0015)

050 plusmn 010(0020 plusmn 0004) SQ TYP

CATHODELEAD

235 (0093)MAX

CATHODEFLAT

114 plusmn 020(0045 plusmn 0008)

580 plusmn 020(0228 plusmn 0008)

3160(1244) MIN

070 (0028)MAX

100(0039)

MIN

871 plusmn 020(0343 plusmn 0008)

254 plusmn 038(0100 plusmn 0015)

050 plusmn 010(0020 plusmn 0004) SQ TYP

CATHODELEAD

CATHODEFLAT

d

150 plusmn 015(0059 plusmn 0006)

500 plusmn 020(0197 plusmn 0008)

500 plusmn 020(0197 plusmn 0008)

3

Part Numbering System

Note Please refer to AB 5337 for complete information on part numbering system

Device Selection Guide

Typical viewingAngle 2θ12 (Deg) [4]

Color and DominantWavelength (nm) Typ [3]

Lamps without Standoff on leads(Package drawing A)

Lamps with Standoff on leads (Package drawing B)

Luminous Intensity Iv (mcd) [125] at 20 mA

Min Max

15deg Amber 590 HLMP-EL1A-Z1KDD HLMP-EL1B-Z1KDD 12000 21000

HLMP-EL1A-Z1LDD HLMP-EL1B-Z1LDD 12000 21000

Red 626 HLMP-EG1A-Z10DD HLMP-EG1B-Z10DD 12000 21000

Red Orange 615 HLMP-EH1A-Z10DD HLMP-EH1B-Z10DD 12000 21000

23deg Amber 590 HLMP-EL2A-XYKDD HLMP-EL2B-XYKDD 7200 12000

HLMP-EL2A-XYLDD HLMP-EL2B-XYLDD 7200 12000

Red 626 HLMP-EG2A-XY0DD HLMP-EG2B-XY0DD 7200 12000

Red Orange 615 HLMP-EH2A-XY0DD HLMP-EH2B-XY0DD 7200 12000

30deg Amber 590 HLMP-EL3A-VWKDD HLMP-EL3B-VWKDD 4200 7200

HLMP-EL3A-VWLDD HLMP-EL3B-VWLDD 4200 7200

HLMP-EL3A-WXKDD HLMP-EL3B-WXKDD 5500 9300

HLMP-EL3A-WXLDD HLMP-EL3B-WXLDD 5500 9300

Red 626 HLMP-EG3A-VW0DD HLMP-EG3B-VW0DD 4200 7200

HLMP-EG3A-WX0DD HLMP-EG3B-WX0DD 5500 9300

Red Orange 615 HLMP-EH3A-WX0DD HLMP-EH3B-WX0DD 5500 9300Notes1 The luminous intensity is measured on the mechanical axis of the lamp package and it is tested with pulsing condition2 The optical axis is closely aligned with the package mechanical axis3 Dominant wavelength λd is derived from the CIE Chromaticity Diagram and represents the color of the lamp4 θfrac12 is the off-axis angle where the luminous intensity is half the on-axis intensity 5 Tolerance for each bin limit is plusmn 15

HLMP ndash E x xx - x x x xx

Mechanical OptionsDD Ammo Pack

Color Bin Selections0 Full color distributionK Color Bin 2 amp 4L Color Bin 4 amp 6

Maximum Intensity BinRefer to Device Selection Guide

Minimum Intensity Bin

Viewing Angle and Lead Standoffs1A 15deg without lead standoff1B 15deg with lead standoff2A 23deg without lead standoff2B 23deg with lead standoff3A 30deg without lead standoff3B 30deg with lead standoff

ColorG Red 626nmL Amber 590nmH Red Orange 615nm

Refer to Device Selection Guide

4

Electrical Optical Characteristics

TJ = 25degC

Parameter Symbol Min Typ Max Units Test Conditions

Forward Voltage Amber Red Red Orange VF 18 21 24 V

IF = 20 mA

Reverse Voltage VR 5 V IR = 100 μA

Dominant Wavelength [1]

Amber Red Red Orange

d584561806120

590062606150

594563006190

nm IF = 20 mA

Peak Wavelength Amber Red Red Orange

PEAK594634621

nm Peak of Wavelength of Spectral Distribution at IF = 20 mA

Spectral Halfwidth Amber Red Red Orange

∆12131414

nm

Thermal resistance RJ-PIN 240 degCW LED junction to anode lead

Luminous Efficacy [2]

Amber Red Red Orange

ηv500200265

lmW Emitted Luminous FluxEmitted Radiant Flux

Luminous Flux Amber Red Red Orange

Φv210023002300

mlm IF = 20 mA

Luminous Efficiency [3]

Amber Red Red Orange

ηe505555

lmW Emitted Luminous FluxElectrical Power

Thermal coefficient of d Amber Red Red Orange

008005007

nmdegC IF = 20 mA +25degC le TJ le +100degC

Notes1 The dominant wavelength λd is derived from the CIE Chromaticity Diagram referenced to Illuminant E Tolerance for each color of dominant

wavelength is +- 05nm2 The radiant intensity Ie in watts per steradian maybe found from the equation Ie = Iv ηV where Iv is the luminous intensity in candela and ηV is

the luminous efficacy in lumens watt3 ηe = Φv IF x VF where Φv is the emitted luminous flux IF is electrical forward current and VF is the forward voltage

Absolute Maximum Ratings TJ = 25degC

Parameter Red Amber Red Orange Unit

DC Forward Current [2] 50 mA

Peak Forward Current 100 [1] mA

Average forward current 30 mA

Power Dissipation 120 mW

Reverse Voltage 5 V

Operating Temperature Range -40 to +100 degC

Storage Temperature Range -40 to +100 degC

Notes1 Duty Factor 30 frequency 1KHz2 Derate linearly as shown in Figure 4

5

Figure 1 Relative Intensity vs Peak Wavelength Figure 2 Forward Current vs Forward Voltage

Figure 3 Relative Luminous Intensity vs Forward Current Figure 4 Maximum Forward Current vs Ambient Temperature

Figure 5Radiation Pattern for 15deg Viewing Angle Lamp Figure 6 Radiation Pattern for 23deg Viewing Angle Lamp

0

20

40

60

80

100

0 1 2 3

FORWARD VOLTAGE-V

FORW

ARD

CURREN

T-mA

0005

1015

2025

3035

4045

50

0 20 40 60 80 100DC FORWARD CURRENT - mA

RELA

TIVE

LUM

INOU

S INTEN

SITY

(NORMAL

IZED

AT 2

0 mA)

0

10

20

30

40

50

60

0 20 40 60 80 100

TA - AMBIENT TEMPERATURE - -C

I FMAX

- MAX

IMUM

FORW

ARD

CURREN

T - mA

00

02

04

06

08

10

-90 -60 -30 0 30 60 90

ANGULAR DISPLACEMENT-DEGREE

NORM

ALIZED

INTE

NSIT

Y

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPLACEMENT-DEGREE

NORM

ALIZED

INTE

NSIT

Y

00

02

04

06

08

10

500 550 600 650WAVELENGTH - nm

RELA

TIVE

INTE

NSIT

Y RedAmber

Red Orange

6

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPLACEMENT-DEGREE

NORM

ALIZED

INTE

NSIT

Y

Figure 7 Radiation Pattern for 30deg Viewing Angle Lamp

Relative Forward Voltage vs Junction Temperature

Relative Light Output vs Junction Temperature

01

10

100

-40 -20 0 20 40 60 80 100 120 140TJ - JUNCTION TEMPERATURE - degC

RELA

TIVE

LIGH

T OUTPU

T (N

ORMAL

IZED

AT T

J=25degC

)

-030

-025

-020

-015

-010

-005

000

005

010

015

020

-40 -20 0 20 40 60 80 100 120 140

TJ - JUNCTION TEMPERATURE - degC

FORW

ARD VOLTAGE S

HIFT

- V

Red Orange

Red

Amber

Red Orange

Red

Amber

7

Intensity Bin Limit Table (131 Iv bin ratio)

Bin

Intensity (mcd) at 20mA

Min Max

V 4200 5500

W 5500 7200

X 7200 9300

Y 9300 12000

Z 12000 16000

1 16000 21000

Tolerance for each bin limit is plusmn 15

VF Bin Table (V at 20mA)

Bin ID Min Max

VD 18 20

VA 20 22

VB 22 24

Tolerance for each bin limit is plusmn 005V

Avago Color Bin on CIE 1931 Chromaticity Diagram

0280

0300

0320

0340

0360

0380

0400

0420

0440

0460

0500 0550 0600 0650 0700 0750 0800X

Y

2

4

6

Amber

Red

Red Orange

Red Color Range

MinDom

Max Dom X min Y Min X max Y max

618 630 06872 03126 06890 02943

06690 03149 07080 02920

Tolerance for each bin limit is plusmn 05nm

Amber Color Range

BinMin Dom

Max Dom Xmin Ymin Xmax Ymax

2 587 5895 05570 04420 05670 04250

05530 04400 05720 04270

4 5895 592 05720 04270 05820 04110

05670 04250 05870 04130

6 592 5945 05870 04130 05950 03980

05820 04110 06000 03990

Tolerance for each bin limit is plusmn 05nm

Red Orange Color Range

MinDom

Max Dom Xmin Ymin Xmax Ymax

612 619 06712 06887 06716 06549

03280 03109 03116 03282

Tolerance for each bin limit plusmn 05nm

NoteAll bin categories are established for classification of products Products may not be available in all bin categories Please contact Avago representative for further information

8

Precautions

Lead Forming The leads of an LED lamp may be preformed or cut to

length prior to insertion and soldering on PC board

For better control it is recommended to use proper tool to precisely form and cut the leads to applicable length rather than doing it manually

If manual lead cutting is necessary cut the leads after the soldering process The solder connection forms a mechanical ground which prevents mechanical stress due to lead cutting from traveling into LED package This is highly recommended for hand solder operation as the excess lead length also acts as small heat sink

Soldering and Handling Care must be taken during PCB assembly and

soldering process to prevent damage to the LED component

LED component may be effectively hand soldered to PCB However it is only recommended under unavoidable circumstances such as rework The closest manual soldering distance of the soldering heat source (soldering ironrsquos tip) to the body is 159mm Soldering the LED using soldering iron tip closer than 159mm might damage the LED

159mm

ESD precaution must be properly applied on the soldering station and personnel to prevent ESD damage to the LED component that is ESD sensitive Do refer to Avago application note AN 1142 for details The soldering iron used should have grounded tip to ensure electrostatic charge is properly grounded

Recommended soldering condition

Wave Soldering [1 2]

Manual Solder Dipping

Pre-heat temperature 105 degC Max -

Preheat time 60 sec Max -

Peak temperature 260 degC Max 260 degC Max

Dwell time 5 sec Max 5 sec Max

Note 1) Above conditions refers to measurement with thermocouple

mounted at the bottom of PCB2) It is recommended to use only bottom preheaters in order to reduce

thermal stress experienced by LED

Wave soldering parameters must be set and maintained according to the recommended temperature and dwell time Customer is advised to perform daily check on the soldering profile to ensure that it is always conforming to recommended soldering conditions

Anode

Note 1 PCB with different size and design (component density) will have

different heat mass (heat capacity) This might cause a change in temperature experienced by the board if same wave soldering setting is used So it is recommended to re-calibrate the soldering profile again before loading a new type of PCB

2 Avago Technologiesrsquo high brightness LED are using high efficiency LED die with single wire bond as shown below Customer is advised to take extra precaution during wave soldering to ensure that the maximum wave temperature does not exceed 260degC and the solder contact time does not exceeding 5sec Over-stressing the LED during soldering process might cause premature failure to the LED due to delamination

Avago Technologies LED Configuration

Note Electrical connection between bottom surface of LED die and the lead frame is achieved through conductive paste

Any alignment fixture that is being applied during wave soldering should be loosely fitted and should not apply weight or force on LED Non metal material is recommended as it will absorb less heat during wave soldering process

Note In order to further assist customer in designing jig accurately that fit Avago Technologiesrsquo product 3D model of the product is available upon request

At elevated temperature LED is more susceptible to mechanical stress Therefore PCB must allowed to cool down to room temperature prior to handling which includes removal of alignment fixture or pallet

If PCB board contains both through hole (TH) LED and other surface mount components it is recommended that surface mount components be soldered on the top side of the PCB If surface mount need to be on the bottom side these components should be soldered using reflow soldering prior to insertion the TH LED

Recommended PC board plated through holes (PTH) size for LED component leads

LED component lead size Diagonal

Plated through hole diameter

045 x 045 mm(0018x 0018 inch)

0636 mm(0025 inch)

098 to 108 mm(0039 to 0043 inch)

050 x 050 mm(0020x 0020 inch)

0707 mm(0028 inch)

105 to 115 mm(0041 to 0045 inch)

Over-sizing the PTH can lead to twisted LED after clinching On the other hand under sizing the PTH can cause difficulty inserting the TH LED

9

Refer to application note AN5334 for more information about soldering and handling of high brightness TH LED lamps

Example of Wave Soldering Temperature Profile for TH LED

Ammo Packs Drawing

Note The ammo-packs drawing is applicable for packaging option ndashDD amp -ZZ and regardless standoff or non-standoff

Recommended solder Sn63 (Leaded solder alloy)SAC305 (Lead free solder alloy)

Flux Rosin flux

Solder bath temperature 255degC plusmn 5degC (maximum peak temperature = 260degC)

Dwell time 30 sec - 50 sec(maximum = 5sec)

Note Allow for board to be sufficientlycooled to room temperature beforeexerting mechanical force

60sec Max

TIME (sec)

260 degC Max

105 degC Max

TEMPERA

TURE

(degC)

10

Packaging Box for Ammo Packs

Note The dimension for ammo pack is applicable for the device with standoff and without standoff

Packaging Label(i) Avago Mother Label (Available on packaging box of ammo pack and shipping box)

13

13

13

$$$

amp

13()

+amp13amp(amp+---(+)012-

DISCLAIMER AVAGOrsquoS PRODUCTS AND SOFTWARE ARE NOT SPECIFICALLY DESIGNED MANUFACTURED OR AUTHORIZED FOR SALE AS PARTS COMPONENTS OR ASSEMBLIES FOR THE PLANNING CONSTRUCTION MAINTENANCE OR DIRECT OPERATION OF A NUCLEAR FACILITY OR FOR USE IN MEDICAL DEVICES OR APPLICATIONS CUSTOMER IS SOLELY RESPONSIBLE AND WAIVES ALL RIGHTS TO MAKE CLAIMS AGAINST AVAGO OR ITS SUPPLIERS FOR ALL LOSS DAMAGE EXPENSE OR LIABILITY IN CONNECTION WITH SUCH USE

amp(313

313

amp

4

413

+)

$5amp136$

amp

13()

amp

(+)012-

(ii) Avago Baby Label (Only available on bulk packaging)

Acronyms and Definition

BIN

(i) Color bin only or VF bin only

(Applicable for part number with color bins but without VF bin OR part number with VF bins and no color bin)

OR

(ii) Color bin incorporated with VF Bin

(Applicable for part number that have both color bin and VF bin)

Example

(i) Color bin only or VF bin only

BIN 2 (represent color bin 2 only)

BIN VB (represent VF bin ldquoVBrdquo only)

(ii) Color bin incorporate with VF Bin

BIN 2VB

VB VF bin ldquoVBrdquo

2 Color bin 2 only

For product information and a complete list of distributors please go to our web site wwwavagotechcom

Avago Avago Technologies and the A logo are trademarks of Avago Technologies in the United States and other countriesData subject to change Copyright copy 2005-2010 Avago Technologies All rights reserved AV02-1687EN - February 23 2010

HLMP-Cx1A1B2A2B3A3BNew 5mm Blue and Green LED Lamps

Data Sheet

CAUTION INGaN devices are Class 1C HBM ESD sensitive per JEDEC Standard Please observe appropriate precautions during handling and processing Refer to Application Note AN ndash 1142 for additional details

Description

These high intensity blue and green T-1frac34 package LEDs are untinted and non-diffused Based on the most efficient and cost effective InGaN material technology and incor-porating second generation optics they produce well defined spatial radiation patterns at specific viewing cone angles

Advanced optical grade epoxy construction offers superior high temperature and moisture resistance per-formance in outdoor signal and sign applications

Features

Well defined spatial radiation pattern

High luminous output

Untinted Non-diffused

Available in Colorndash Blue 470nmndash Green 525nm

Viewing Angle 15deg 23deg and 30deg

Standoff or non-standoff

Superior resistance to moisture

Applications

Commercial outdoor advertising

Traffic Sign

Variable Message Sign

2

Package Dimensions

Drawing A (Non-standoff)

Drawing B (Standoff)

cathodeflat

Cathode

d

100 plusmn 0200039 plusmn 0008

130 plusmn 0150051 plusmn 0006870 plusmn 020

0343 plusmn 0008

500 plusmn 0200197 plusmn 0008

580 plusmn 0200228 plusmn 0008

254 plusmn 0380100 plusmn 0015

070 max0028

3160min1244

sq typ050 plusmn 0100020 plusmn 0004

100 min0039

Viewing Angle d

HLMP-Cx1B 1296plusmn025(0510plusmn0010)

HLMP-Cx2B 1232 plusmn025(0485plusmn0010)

HLMP-Cx3B 1200plusmn025(0472plusmn0010)

Notes1 All dimensions are in millimeters (inches) 2 Leads are mild steel with tin plating3 The epoxy meniscus is 150mm max

100 plusmn 0200039 plusmn 0008

070 max0028

870 plusmn 0200343 plusmn 0008

500 plusmn 0200197 plusmn 0008

3160min1244

Cathode 100 min0039

sq typ050 plusmn 0100020 plusmn 0004

254 plusmn 0380100 plusmn 0015

cathodeflat

580 plusmn 0200228 plusmn 0008

3

Device Selection Guide

Part Number ColorTypical Viewing angle 2frac12 (deg) [4]

Luminous Intensity Iv (mcd) at 20 mA [125]

Standoff Non Standoff

Package drawingMin Max

HLMP-CB1A-XY0DD Blue 15deg 7200 12000 Non Standoff A

HLMP-CB1A-XYBDD

HLMP-CB1A-XYCDD

HLMP-CB1B-XY0DD Standoff B

HLMP-CB1B-XYBDD

HLMP-CB1B-XYCDD

HLMP-CB2A-VW0DD 23deg 4200 7200 Non Standoff A

HLMP-CB2A-VWBDD

HLMP-CB2A-VWCDD

HLMP-CB2B-VW0DD Standoff B

HLMP-CB2B-VWBDD

HLMP-CB2B-VWCDD

HLMP-CB3A-UV0DD 30deg 3200 5500 Non Standoff A

HLMP-CB3A-UVBDD

HLMP-CB3A-UVCDD

HLMP-CB3B-UV0DD Standoff B

HLMP-CB3B-UVBDD

HLMP-CB3B-UVCDD

HLMP-CM1A-450DD Green 15deg 35000 59000 Non Standoff A

HLMP-CM1A-45BDD

HLMP-CM1A-45CDD

HLMP-CM1B-450DD Standoff B

HLMP-CM1B-45BDD

HLMP-CM1B-45CDD

HLMP-CM2A-120DD 23deg 16000 27000 Non Standoff A

HLMP-CM2A-12BDD

HLMP-CM2A-12CDD

HLMP-CM2B-120DD Standoff B

HLMP-CM2B-12BDD

HLMP-CM2B-12CDD

HLMP-CM3A-Z10DD 30deg 12000 21000 Non Standoff A

HLMP-CM3A-Z1BDD

HLMP-CM3A-Z1CDD

HLMP-CM3B-Z10DD Standoff B

HLMP-CM3B-Z1BDD

HLMP-CM3B-Z1CDD

Notes1 The luminous intensity is measured on the mechanical axis of the lamp package and it is tested with pulsing condition2 The optical axis is closely aligned with the package mechanical axis3 Dominant wavelength d is derived from the CIE Chromaticity Diagram and represents the color of the lamp4 frac12 is the off-axis angle where the luminous intensity is half the on-axis intensity 5 Tolerance for each bin limit is plusmn 15

4

Part Numbering System

Note please refer to AB 5337 for complete information on part numbering system

Packaging OptionDD Ammo Pack

Color Bin Selection0 Full DistributionB Color Bin 2 amp 3C Color Bin 3 amp 4

Maximum Intensity Bin 0 No maximum intensity limit (refer to selection guide)

Minimum Intensity Bin Refer to Device Selection Guide

Viewing Angle and Lead Standoffs1A 15deg without lead standoff1B 15deg with lead standoff2A 23deg without lead standoff2B 23deg with lead standoff3A 30deg without lead standoff3B 30deg with lead standoff

ColorB Blue 470M Green 525

HLMP C x xx x x x xx

Absolute Maximum Ratings TJ = 25degC

Parameter Blue Green Unit

DC Forward Current [1] 30 mA

Peak Forward Current 100 [2] mA

Power Dissipation 116 mW

Reverse Voltage 5 V

LED Junction Temperature 110 degC

Operating Temperature Range -40 to + 85 degC

Storage Temperature Range -40 to + 100 degC

Notes1 Derate linearly as shown in figure 42 Duty Factor 10 frequency 1KHz

5

Electrical Optical Characteristics TJ = 25degC

Parameter Symbol Min Typ Max Units Test Conditions

Forward VoltageGreen Blue

VF28 32 38

V IF = 20 mA

Reverse Voltage VR 5 V IR = 10 A

Dominant Wavelength[1]

GreenBlue

d51904600

52504700

53904800

nm IF = 20 mA

Peak WavelengthGreenBlue

PEAK516464

nm Peak of Wavelength of Spectral Distribution at IF = 20 mA

Spectral Half WidthGreenBlue

123023

nm IF = 20mA

Thermal Resistance RJ-PIN 240 degCW LED Junction-to-Pin

Luminous Efficacy [2]

GreenBlue

V51878

lmW Emitted Luminous Flux Emitted Radiant Flux

Thermal coefficient of dGreenBlue

00280024

nmdegC IF = 20 mA +25degC le TJ le +100degC

Notes1 The dominant wavelength is derived from the chromaticity Diagram and represents the color of the lamp2 The radiant intensity Ie in watts per steradian may be found from the equation Ie = IVV where IV is the luminous intensity in candelas and V is

the luminous efficacy in lumenswatt

6

Figure 1 Relative Intensity vs Wavelength Figure 2 Forward Current vs Forward Voltage

Figure 3 Relative Intensity vs Forward Current Figure 4 Maximum Forward Current vs Ambient Temperature

Figure 5 Relative Dominant Wavelength Shift vs Forward Current Figure 6 Radiation Pattern for 15deg

0001

0203

04

050607

08

0910

380 430 480 530 580 630WAVELENGTH - nm

RELA

TIVE

INTENS

ITY

GREENBLUE

0

20

40

60

80

100

0 1 2 3 4 5FORWARD VOLTAGE-V

FORW

ARD CU

RREN

T-m

A

00

05

10

15

20

25

30

35

0 20 40 60 80 100 120DC FORWARD CURRENT-mA

RELA

TIVE

LUM

INOUS INT

ENSI

TY(NOR

MAL

IZED

AT 20m

A)

GREEN

BLUE

-10

-5

0

5

10

0 20 40 60 80 100FORWARD CURRENT-mA

RELA

TIVE

DOM

INAN

T W

AVEL

ENGT

H SH

IFT -

nm GREEN

BLUE

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT -DEGREE

NORM

ALIZ

ED IN

TENS

ITY

0

5

10

15

20

25

30

35

0 20 40 60 80 100TA - AMBIENT TEMPERATURE - degC

I Fmax

- M

AXIM

UM FO

RWARD

CURR

ENT -

mA

7

Figure 7 Radiation Pattern for 23deg Figure 8 Radiation Pattern for 30deg

Figure 9 Relative Light Output vs Junction Temperature Figure 10 Relative Forward Voltage vs Junction Temperature

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT - DEGREE

NORM

ALIZ

ED IN

TENS

ITY

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT - DEGREE

NORM

ALIZ

ED IN

TENS

ITY

01

1

10

-40 -20 0 20 40 60 80 100 120TJ - JUNCTION TEMPERATURE TJ - JUNCTION TEMPERATURE

NORM

ALZI

ED IN

TENS

ITY (

PHOTO)

-03

-02

-01

0

01

02

03

-40 -20 0 20 40 60 80 100 120

FORW

ARD

VOLT

AGE S

HIFT

-VGreenBlue

GreenBlue

Intensity Bin Limit Table (131 Iv bin ratio)

BinIntensity (mcd) at 20mAMin Max

U 3200 4200

V 4200 5500

W 5500 7200

X 7200 9300

Y 9300 12000

Z 12000 16000

1 16000 21000

2 21000 27000

3 27000 35000

4 35000 45000

5 45000 59000

Tolerance for each bin limit is plusmn 15

Green Color Bin Table

Bin Min Dom Max Dom1 5190 5230

2 5230 5270

3 5270 5310

4 5310 5350

5 5350 5390

Tolerance for each bin limit is plusmn 05nm

Blue Color Bin Table

Bin Min Dom Max Dom1 4600 4640

2 4640 4680

3 4680 4720

4 4720 4760

5 4760 4800

Tolerance for each bin limit is plusmn 05nmNote 1 All bin categories are established for classification of products Products may not be available in all bin categories Please contact your Avago

representative for further information

8

Precautions

Lead Forming

The leads of an LED lamp may be preformed or cut to length prior to insertion and soldering on PC board

For better control it is recommended to use proper tool to precisely form and cut the leads to applicable length rather than doing it manually

If manual lead cutting is necessary cut the leads after the soldering process The solder connection forms a mechanical ground which prevents mechanical stress due to lead cutting from traveling into LED package This is highly recommended for hand solder operation as the excess lead length also acts as small heat sink

Soldering and Handling

Care must be taken during PCB assembly and soldering process to prevent damage to the LED component

LED component may be effectively hand soldered to PCB However it is only recommended under unavoidable circumstances such as rework The closest manual soldering distance of the soldering heat source (soldering ironrsquos tip) to the body is 159mm Soldering the LED using soldering iron tip closer than 159mm might damage the LED

ESD precaution must be properly applied on the 159mm

soldering station and personnel to prevent ESD damage to the LED component that is ESD sensitive Do refer to Avago application note AN 1142 for details The soldering iron used should have grounded tip to ensure electrostatic charge is properly grounded

Recommended soldering condition

Wave Soldering [1 2]

Manual Solder Dipping

Pre-heat temperature 105degC Max -

Preheat time 60 sec Max -

Peak temperature 260degC Max 260degC Max

Dwell time 5 sec Max 5 sec Max

Note 1 Above conditions refers to measurement with thermocouple

mounted at the bottom of PCB2 It is recommended to use only bottom preheaters in order to reduce

thermal stress experienced by LED

Wave soldering parameters must be set and maintained according to the recommended temperature and dwell time Customer is advised to perform daily check on the soldering profile to ensure that it is always conforming to recommended soldering conditions

Note 1 PCB with different size and design (component density) will have

different heat mass (heat capacity) This might cause a change in temperature experienced by the board if same wave soldering setting is used So it is recommended to re-calibrate the soldering profile again before loading a new type of PCB

Avago Technologies LED Configuration

Any alignment fixture that is being applied during wave soldering should be loosely fitted and should not apply weight or force on LED Non metal material is recommended as it will absorb less heat during wave soldering process

At elevated temperature LED is more susceptible to mechanical stress Therefore PCB must allowed to cool down to room temperature prior to handling which includes removal of alignment fixture or pallet

If PCB board contains both through hole (TH) LED and other surface mount components it is recommended that surface mount components be soldered on the top side of the PCB If surface mount need to be on the bottom side these components should be soldered using reflow soldering prior to insertion the TH LED

Recommended PC board plated through holes (PTH) size for LED component leads

LED component lead size Diagonal

Plated through hole diameter

045 x 045 mm(0018x 0018 inch)

0636 mm(0025 inch)

098 to 108 mm(0039 to 0043 inch)

050 x 050 mm(0020x 0020 inch)

0707 mm(0028 inch)

105 to 115 mm(0041 to 0045 inch)

Over-sizing the PTH can lead to twisted LED after clinching On the other hand under sizing the PTH can cause difficulty inserting the TH LED

Refer to application note AN5334 for more information about soldering and handling of high brightness TH LED lamps

CATHODE

InGaN Device

9

Example of Wave Soldering Temperature Profile for TH LED

Recommended solder Sn63 (Leaded solder alloy)SAC305 (Lead free solder alloy)

Flux Rosin flux

Solder bath temperature 255degC plusmn 5degC (maximum peak temperature = 260degC)

Dwell time 30 sec - 50 sec(maximum = 5sec)

Note Allow for board to be sufficientlycooled to room temperature beforeexerting mechanical force

60 sec Max

TIME (sec)

260degC Max

105degC Max

TEM

PERA

TURE

(degC)

Ammo Packs Drawing

Note The ammo-packs drawing is applicable for packaging option ndashDD amp -ZZ and regardless standoff or non-standoff

635 plusmn 1300250 plusmn 0051

1270 plusmn 1000500 plusmn 0039

9125 plusmn 062503595 plusmn 002459125 plusmn 062503595 plusmn 00245

1800 plusmn 05007085 plusmn 00195

070 plusmn 02000275 plusmn 00075 A A

1270 plusmn 0300500 plusmn 0012

VIEW AA

400 plusmn 02001575 plusmn 00075Oslash TYP

205 plusmn 10008070 plusmn 00394

CATHODE

10

Packaging Box for Ammo Packs

Note For InGaN device the ammo pack packaging box contain ESD logo

Packaging Label

(i) Avago Mother Label (Available on packaging box of ammo pack and shipping box)

LABEL ON THISSIDE OF BOX

FROM LEFT SIDE OF BOXADHESIVE TAPE MUST BEFACING UPWARDS

ANODE LEAD LEAVESTHE BOX FIRST

(1P) Item Part Number

(1T) Lot Lot Number

LPN

(9D)MFG Date Manufacturing Date

(P) Customer Item

(V) Vendor ID

DeptID Made In Country of Origin

(Q) QTY Quantity

CAT Intensity Bin

BIN Color Bin

(9D) Date Code Date Code

STANDARD LABEL LS0002 RoHS Compliant e3 max temp 260C

For product information and a complete list of distributors please go to our web site wwwavagotechcom

Avago Avago Technologies and the A logo are trademarks of Avago Technologies in the United States and other countriesData subject to change Copyright copy 2005-2009 Avago Technologies All rights reserved AV02-2228EN - December 15 2009

(ii) Avago Baby Label (Only available on bulk packaging)

(1P) PART Part Number

(1T) LOT Lot Number

(9D)MFG DATE Manufacturing Date

CO Country of Origin

Customer PN

Supplier Code

QUANTITY Packing Quantity

CAT Intensity Bin

BIN Color Bin

DATECODE Date Code

RoHS Compliant e3 max temp 260C Lamps Baby Label

DISCLAIMER Avagorsquos products and software are not specifically designed manufactured or authorized for sale as parts components or assemblies for the planning construction maintenenace or direct operation of a nuclear facility or for use in medical devices or applications Customer is solely responsible and waives all rights to make claims against avago or its suppliers for all loss damage expense or liability in connection with such use

Contents of Submittal

DIA Parking Signs Page 1 of 5

Skyline Products Inc

General Specifications for Full Color LED Inserts

DIA Parking Signs Page 2 of 5

Specification for Full Color LED Inserts Notes

10 Full Color LED VMS Inserts

11 Quality Assurance

ISO 90012008 certification for design manufacturing and service Current CDOT and DIA requirement

12 General ETL Listed for UL 48 UL50 and UL 1433 Current CDOT and DIA

requirement 13 Housing Properties Sign housing are designed in accordance to AASHTO Standard Specifications for Structural Supports for Highway Signs Luminaires and Traffic Signals ndash 6th Edition for wind speeds of up to 140 mph AASHTO group load combinations include total sign weight dead load ice and wind loads and the design meets the fatigue requirements for truck-induced gusts Snow loading is include in design loads for applicable geographical regions

Current CDOT and DIA requirement

Sealed housing Welding compliance with AWS standards

All welding shall be by an inert gas process in accordance with the American Welding Society (AWS) Standards 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum The LED DMS manufacturerrsquos welders and welding procedures shall be certified by an ANSIAWS Certified Welding Inspector to the 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum Proof of certification of all the LED DMS manufacturerrsquos welders and applicable welding procedures shall be supplied with the submittals The name phone number and address off the ANSIAWS Certified Welding Inspector that certified the LED VMS manufacturerrsquos welders and procedures shall also be provided with the submittals

Current CDOT and DIA requirement

Black KYNAR 500 coated face on mask and borders mdash 30-year coating guaranteed to not chip fade or peel for 20 years

Current CDOT and DIA requirement

The lens panel assembly shall consist of a KYNAR 500 coated aluminum mask over a clear glazing The lens panel assembly shall be modular in design interchangeable without misalignment of the lens panel and the LED pixels and removable from within the main sign housing

Current CDOT and DIA requirement

Aluminum face (090rdquo) mask over glazing with apertures for the pixels The lens panel aluminum mask shall be 0090 inch minimum thickness and finished with a matte black licensed factory applied KYNAR 500 Resin Fluoropolymer based coating system It shall be perforated to provide an aperture for each pixel on the display modules Each aperture shall be as small as possible without blocking the LED light output at the required viewing angle The Skyline aluminum face mask with aperture system will significantly minimize glare on the sign as it blocks more than 73 of sun rays making it very legible even with direct sunlight This method should be required over a ldquolouverrdquo system Louvers create a shelf above each row of pixels collecting snow ice dirt etc and ultimately inhibiting the display

Current CDOT and DIA requirement

Polycarbonate glazing 18rdquoGE LEXAN XL102UV Single lift face that allows a single technician to easily lift the entire face for safe fast and easy access to all the internal sign components

Current CDOT and DIA requirement

Mounting brackets Skyline will work with the appropriate parties to develop a mounting system to accommodate for the type of sign being provided and the structure requirements

Natural aluminum finish (excluding face) Current CDOT and DIA requirement

14 Environmental Control 8 watt per foot heat tape will be installed along the bottom of entire display area Provided heat tape will be controlled by the Advanced Humidity Sensing System of the controller

Current CDOT and DIA requirement

DIA Parking Signs Page 3 of 5

Environmental Sensors (1) Photocell Sensor (1) Internal Temperature Sensor (1) Humidity Sensor (1) Door Alarm

15 LED Display and Electronics Electronics designed and tested to -40degC to 85degC Current CDOT and DIA

requirement True 18-inch display (275 inch vertical and horizontal pitch) Current CDOT and DIA

requirement Display Matrix 7 high x 30 wide Legibility distance 200-1200 feet Current CDOT and DIA

requirement Printed circuit board are built to IPC-A-610D Class 2 certification Current CDOT and DIA

requirement Display modules are easily removable and replicable without the use of any additional tools

Current CDOT and DIA requirement

LED type Each Pixel contains three strings of LEDs

String 1 AlInGaP 30 degree LEDs (Red) String 2 InGaN 30 degree LEDs (Green) String 3 InGaN 30 degree LEDs (Blue)

Pixel design brightness 12400 candela at 20 mA (18rdquo characters) Current CDOT and DIA

requirement LED drive current

Red LED lt 30mA Blue and Green LEDs lt 15mA

All LEDs will have standoffs providing superior LED cooling and eliminate corrosion LED pixel protection and alignment device Silicon conformal coat will conform to MIL-I-46058C Type SR and IPC-CC-830 standards

Current CDOT and DIA requirement

Uniform LED color and brightness 256 minimum brightness levels Pixel Test

The pixel test shall be performed from the central controller on command and automatically once a day During a pixel test the operational status of each pixel shall be tested and then transmitted to the central controller or laptop computer This pixel status test shall report back all LED color string errors within each pixel A list of defective LED color strings shall be provided listing string color line number module number column number and row number for the associated pixel for each defective string The pixel test must be completed in less than 05 seconds regardless of message status

Current CDOT and DIA requirement

True Message Display Verification (Pixel Read) The TMDV shall be performed during both message downloads and during every sign poll from the central controller or laptop computer The TMDV shall perform a real-time read of the displayed message and shall return the operational state of each LED color string within each pixel to the central controller as it is currently displayed to the motorist including any errors This shall allow the central controller operator to see what is visibly displayed to the motorist on an individual pixel basis During a TMDV the operational state of each LED color string within each pixel shall be read by the sign controller to allow the central controller or laptop computer to show the actual message including static flashing and alternating messages that are visibly displayed on the sign in a WYSIWYG format This pixel read shall take place while a message is displayed on the sign without disturbing the message in any way Any flashing flickering blinking dimming or other disturbance of the message during this pixel read shall be cause for rejection of the sign The TMDV shall be an actual real time read of LED color strings at the time of

Current CDOT and DIA requirement

DIA Parking Signs Page 4 of 5

the associated sign poll or message download and shall not be accomplished by simulating errors based on the last pixel test

16 Power Supplies and Sensors High-efficiency power supplies Current CDOT and DIA

requirement Redundant power supply Current CDOT and DIA

requirement Power supply sensors Current CDOT and DIA

requirement Operational status feedback of all sensors Current CDOT and DIA

requirement All LED module power supply voltages shall be continuously measured and monitored by the sign controller The sign controller shall provide these voltage readings to the master controller or laptop computer upon command When a voltage drops below a critical value an error message shall be generated and transmitted to the master controller or laptop computer

17 AC Electrical AC Electrical components will conform to NEC standards Current CDOT and DIA

requirement GFCI outlet 20 Controller and Controller Cabinet 21 Sign Controller Skyline Advanced Controller will be located within each sign housing The controller shall monitor and control the ventilation system and all sensors within the sign housing

Ability to control multiple signs on a single sign structure NTCIP compliance Current CDOT and DIA

requirement 22 Cabinet Type A Skyline extended pole cabinet will be provided Natural aluminum exterior finish Pull-out laptop shelf Door alarm 23 Environmental Control Humidity sensor Internal temperature sensor 24 AC Electrical Conformity with NEC standards Current CDOT and DIA

requirement Circuit breakers Current CDOT and DIA

requirement GFCI outlet 25 Surge Protection Two-stage AC power surge protection with feedback and automatic shutdownisolation

Current CDOT and DIA requirement

The system power shall be protected by two stages of transient voltage suppression devices Tripping of each stage (or both if tripped simultaneously) of the surge protection shall cause the sign controller to call central and report the error condition (for dialup operation) or report the error condition to central on the next poll (for multi-drop operation) There shall be an option that is either enabled or disabled and is selected and downloaded from the central controller to the sign controller When this option is enabled tripping of the second stage of surge protection shall prevent power from reaching any components of the sign until the surge protection has been replaced When this option is disabled the sign will continue to function normally after the second stage of surge protection is tripped

30 Software Signs and Controllers shall be fully compatible with the DIA NTCIP sign software at no additional cost to the department in accordance with these specifications

DIA Parking Signs Page 5 of 5

40 Warranty and Telephone Technical Support One-year limited parts return-to-factory warranty Current CDOT and DIA

requirement Lifetime standard telephone support Current CDOT and DIA

requirement

  • Cover Page
  • Cover Letter
    • Cover Letter
    • Transmittal Letter
      • Product Details
        • Sign Brochure
        • Sign Details
        • System Block Diagram
        • Wiring Block Diagram
          • Industry Compliances
            • ISO Certificates
            • UL Authorization
            • NTCIP
            • Welding Procedures-Employees
              • Component Cut Sheets
                • Kynar
                • Lexan
                • Latch
                • Heat Tape
                • GFI
                • Hub
                • Controller
                • Comm Surge
                • AC Surge
                • Ethernet
                • Power Supply
                • LED
                  • Drawings
Page 22: )5217 $&&(66 6/,0/,1( - Denver International Airportbusiness.flydenver.com/bizpdf/DIAID_2318.pdfSign housings are designed in accordance with AASHTO Standard Specifications for Structural

CCoouunnttrryy SSttaannddaarrddAAuutthhoorriittyy AApppprroovveedd ffoorr PPrroodduucctt

United States amp UL 497B Listed Networks 24540Canada UL Certified TIAEIA 568-A Cat5

SSppeecciiffiiccaattiioonn

903-1

08 R

ev A

06

08

06

All figures typical at 77degF (25degC) unless otherwise stated

MMaaxxiimmuumm llooaadd ccuurrrreenntt05 Amps

MMaaxxiimmuumm ssuurrggee ccuurrrreenntt4-20mA versions 10kA100Base-T versions8kA (1kA per line)

MMaaxxiimmuumm lleeaakkaaggee ccuurrrreenntt5microA at working voltage (4-20mA versions)

MMaaxxiimmuumm iinn lliinnee rreessiissttaanncceelt 5 ohms

BBaannddwwiiddtthh4-20mA versions 05 MHz100Base-T versions155 MHz

AAmmbbiieenntt tteemmppeerraattuurree lliimmiittssndash40degF to +185degF (working)ndash40degC to +85degC (working)

HHuummiiddiittyy95 RH (non-condensing)

CCaassiinnggMolded plastic

WWeeiigghhtt28oz (008Kg)

DDiimmeennssiioonnssSee figure 1

EEMMCC ccoommpplliiaanncceeBS EN 60950 1992BS EN 61000-6-2 1999

IInnssttaallllaattiioonn

All ZoneBarrier modules are installed in-lineand are identified with ldquoProtectedrdquo andldquoUnprotectedrdquo for fail-safe installation

DDIINN rraaiill mmoouunnttiinngg ((ffiigguurree 22))ZoneBarrier modules can be mounted on anystandard T-section DIN rail or on the optional19rdquo DIN rail assembly To attach theZoneBarrier module to the DIN rail simplylocate the DIN rail foot of the module over onedge of the DIN rail and then securely pushthe ZoneBarrier onto the DIN rail Note theDIN rail must be properly grounded

SSttaanndd--aalloonnee iinnssttaallllaattiioonn ((ffiigguurree 33))To install a ZoneBarrier module as a stand-alone protector attach an ground lead to thesupplied ring terminal and secure this withthe self tapping screw provided to the baseof the unit Using screws (or bolts) mount themodule on any flat surface

TToo oorrddeerr ssppeecciiffyy -- Model number as per specification tableabove

MMoouunnttiinngg ooppttiioonnss

2211660055 5rdquo DIN rail for up to 4 ZoneBarriers

2211664499 175rdquo DIN rail for up to 16 ZoneBarriers

2244550000 19rdquo DIN rail (with mounting brackets) for up to 32 ZoneBarriers

Note In accordance with our policy of continuousimprovement we reserve the right to change the productrsquosspecification without notice

FFiigguurree 22 DIN rail installation FFiigguurree 33 Stand alone installation

FFiigguurree 11 Dimensions

AApppprroovvaallss

MMooddeell TTyyppee LLiinneess WWoorrkkiinngg LLiimmiittiinngg MMaaxxiimmuumm CCoonnnneeccttoorrssvvoollttaaggee vvoollttaaggee ccoonnttiinnuuoouuss

ooppeerraattiinnggvvoollttaaggee

((VV)) ((VV)) ((VV))

24536 4-20mA 4 plus shield 24 30 30 Terminal strip24539 4-20mA 2 plus shield 24 30 30 Pluggable terminal strip24542 4-20mA 6 24 30 30 Pluggable terminal strip24547 4-20mA 4 plus 2 shields 24 30 30 Pluggable terminal strip24540 100Base-T 8 5 10 NA RJ4524550 100Base-T 2 x 4 5 10 NA 2 x RJ4524551 100Base-T 8 5 10 NA RJ45 110 Block

Suitable for Cat5 (8 wire) applications 2KV 1250 1kA 820

AAttllaannttiicc SScciieennttiiffiicc CCoorrppoorraattiioonn4300 Fortune Place Suite A W Melbourne FL 32904 USATel +1 800-544-4737 +1 321-725-8000 Fax +1 321-727-0736E-mail salesatlanticscientificcom wwwascsurgecom

AA mmeemmbbeerr ooff tthhee MMTTLL IInnssttrruummeennttss GGrroouupp ppllcc

casstr
Rectangle

wwwantairacom

Antaira Technologies - Toll-Free (877) 229-3665 - Phone (714) 671-9000 - FAX (714) 671-9944 - e-Mail infoantairacom - Website httpwwwantairacom

140

94

127

30

65

58

268

47

16

116

6

16

385

50 52

Lanolinx LNX-500A800A58-Port 10100BaseTX Slim Industrial Switch

wwwantairacom

Toll-Free (877) 229-3665Phone (714) 671-9000FAX (714) 671-9944

e-Mail infoantairacomWebsite httpwwwantairacom

Reverse Polarity Protection Present

Overload Current Protection Present

Mechanical Casing IP30 Metal Case Dimension (W x H x D) 30 x 140 x 95 mm (118 x 551 x 374 in) Installation DIN-RailWall Mountable

Weight Unit Weight 1 lbs Shipping Weight 15 lbs

Operation Temperature Standard -10deg C to 70deg C (14deg F to 158deg F) Wide Operating Temperature -40deg to 80deg C (-40deg to 176deg F)

Operation Humidity 5 to 95 (Non-condensing)

Storage Temperature -40deg C to 85deg C

EMI FCC Class A CE EN6100-4-2EN6100-4-3EN6100-4-4EN6100-4-5EN6100-4-6 EN6100-4-8EN6100-4-11EN6100-4-12EN6100-6-2EN6100-6-4

Safety ULcUL Class I Division 2 CE EN60950-1

Stability Testing Shock IEC60068-2-27 Free Fall IEC60068-2-32 Vibration IEC60068-2-6

Warranty 5-Year Warranty

LNX-500A 5-Port 10100BaseTX Slim Industrial Ethernet SwitchLNX-500A-T 5-Port 10100BaseTX Slim Industrial Ethernet Switch Wide Operating TemperatureLNX-800A 8-Port 10100BaseTX Slim Industrial Ethernet SwitchLNX-800A-T 8-Port 10100BaseTX Slim Industrial Ethernet Switch Wide Operating Temperature

DR-4524 45W 24VDC Industrial DIN Rail Power SupplyDR-75-24 75W 24VDC Industrial DIN Rail Power SupplyDR-120-24 120W 24VDC Industrial DIN Rail Power Supply

Standard IEEE 8023 10BaseT Ethernet IEEE 8023u 100BaseTX Fast Ethernet IEEE 8023x Flow Control and Back-Pressure

Protocol CSMACD

Switch Architecture Store and Forward

Transfer Rate 14880pps for Ethernet Port 148800pps for Fast Ethernet Port

MAC Address 2K MAC Address Table

Memory Buffer LNX-500A 384 Kbits LNX-800A 448 Kbits

LED Unit Power 1 Power 2 Fault Port LinkActivity Full-DuplexCollision

Connector LNX-500A 5 x 10100TX RJ-45 with Auto MDIMDI-X Function LNX-800A 8 x 10100TX RJ-45 with Auto MDIMDI-X Function

Network Cable 10BaseT 2-pair UTPSTP Cat 3 4 5 cable EIATIA-568 100-ohm (100m) 100BaseTX 2-pair UTPSTP Cat 5 cable EIATIA-568 100-ohm (100m)

Back-Plane LNX-500A 10 Gbps LNX-800A 16 Gbps

Packet Throughput Ability LNX-500A 149Mpps 64bytes LNX-800A 238Mpps 64bytes

Power Supply DC 12 ~ 48V Redundant Power with Polarity Reverse Protect Function and Removable Terminal Block

Power Consumption LNX-500A 293 Watts LNX-800A 471 Watts

technical datasheet

wwwmtl-instcom enquirymtl-instcom

are highly reliable dual-redundant varistor networks ensuring your site is never unprotected Fully automatic in operation ZoneDefender PRO reacts immediately clamping voltage surges without causing undue leakage losses under normal operation No operator intervention is required ZoneDefender PRO resets automatically and is maintenance free

Suitable for all AC power applications ZoneDefender PRO devices provide protection for AC power supplies with no restriction to the amount of load current

Thermal fusing is incorporated into each ZoneDefender PRO as an additional safety feature Short circuit protection with 200kA AIC rating is also supplied as standard for added peace of mind

ZoneDefender PRO offers an LED status indication allowing each varistor network to be continually monitored and indicated by LEDs on the front panel of the device In addition remote monitoring is enabled by the unitrsquos remote indication contacts

Installation is simple - the ZoneDefender PRO devices can be easily surface or nipple mounted

The ZoneDefender PRO Series is UL 1449 3rd Edition Listed and boasts an unrivaled 10 year lsquono questions askedrsquo manufacturers product warranty ZoneDefender PRO devices also exceed the requirements of ANSIIEEE C6245 and ANSIIEEE C6241

The ZoneDefender PRO Series is a versatile high performance surge protector designed for use in a wide variety of industrial institutional and commercial applications The ZoneDefender PRO is the most compact powerful feature-rich surge protector on the market today State-of-the-art circuitry protects equipment from high frequency noise as well as from damaging electrical transients and high-energy disturbances In addition the ZoneDefender PRO Series offers cost-effective high capacity protection along with application versatility features which make the Series the ultimate surge protection solution

ZoneDefender PRO units provide protection between Line to Neutral Line to Ground Line to Line and Neutral to Ground Utilizing Metal Oxide Varistor (MOV) technology the ZoneDefender PROrsquos protection circuits

ZoneDefender Pro SeriesThe most compact powerful feature-rich AC surge protector available

bull 80kA100kAamp120kAsurge-currentratingperphase

bull Includeshigh-performanceEMIRFIfiltering

bull LEDstatusindicationviasolidstatediagnosticsplusremoteindicationcontacts

bull Built-inaudiblealarm

bull Thermalandshortcircuitfusing

bull Shortcircuitcurrentrating200kAIC

bull UL14493rdEditionListed

bull 10yearproductwarranty

901-104RevB160811

EUROPE (EMEA) +44 (0)1582 723633 THE AMERICAS +1 800 835 7075 ASIA-PACIFIC +65 6 487 7887

enquirymtl-instcom csinfomtl-instcom salesmtlsingcomsg 901-104 RevB 160811

The given data is only intended as a product description and should not be regarded as a legal warranty of properties or guarantee In the interest of further technical developments we reserve the right to make design changes

SPECIFICATIONMaximum surge current (Imax)

80kA 100kA amp 120kA (820micros)Maximum continuous operating voltage

120240 versions - 140Vac270VacLines protected AC

L-N L-G L-L N-GDuty cycle performance (820micros)

Rated 1 impulse10000A gt6500 Impulses100A infinite

Long duration current pulse (101000micros) capability

3600A (tested)Frequency range

47Hz to 63HzAmbient temperature limits

ndash40degF to +185degF workingndash40degC to +85degC working

Humidity95 RH (non-condensing)

Audible Alarm90dB

EMIRFI Attenuation-75dB maximum 100kHz to 100MHz

Weight55 lbs (25 kg ) - Split Phase35 lbs (16 kg) - Single phase

DimensionsSee Figure 1 and Figure 2

SCCR RatingSuitable for use on a circuit capable of delivering not more than 200000 rms symmetrical Amperes 480V max

EMC complianceBS EN 60950 1992BS EN 61000-6-2 1999

Ratings in compliance with IEC 61643-1Imax = 80kA 100kA amp 120kAIimp = 5kA (10350)All current results are per phase

EnclosureNEMA 1 2 33R4 4X 12 and 13 (IP66)

Terminals10 AWG (5mm2)

MountingSurface mount by 021rdquo (5mm) diameter holes

Remote contactsForm C (NC NO C) 60W DC 120VA AC 3A max

Indication

Green LED onRed LED off Power protection in all

modes all phases

Green LED offRed LED on

Protection fault (remote indication alarm via contacts amp audible alarm)

Green LED onRed LED on Neutralground fault (voltage

potential)

DIMENSIONSFigure 1 Split phase dimensions

Figure 2 Single phase dimensions

Model Workingvoltage

UL1449 VPR3rd Edition

Limiting voltageUp

Ringwave200A Phase types

3kA 10kA (In) 80kA versions (V) (V) (V) (V) (kV) (V)ZD16700 120 600 580 800 08 60 Single phase 2-wireZD16701 120240 600 580 800 08 60 Split phase 3-wireZD16709 240 1200 890 1200 12 75 Single phase 2-wire TTZD16900 120TT 6001200 580890 8001300 0813 6075 Single phase 2-wire TTZD16901 120240TT 6001200 580890 8001300 0813 6075 Split phase 3-wire TT100kA versionsZD16730 120 600 580 800 08 60 Single phase 2-wireZD16731 120240 600 580 800 08 60 Split phase 3-wireZD16739 240 1200 890 1200 12 75 Single phase 2-wire TTZD16930 120TT 6001200 580890 8001300 0813 6075 Single phase 2-wire TTZD16931 120240TT 6001200 580890 8001300 0813 6075 Split phase 3-wire TT120kA versionsZD16740 120 600 580 800 08 60 Single phase 2-wireZD16741 120240 600 580 800 08 60 Split phase 3-wireZD16749 240 1200 890 1200 12 75 Single phase 2-wire TTZD16940 120TT 6001200 580890 8001300 0813 6075 Single phase 2-wire TTZD16941 120240TT 6001200 580890 8001300 0813 6075 Split phase 3-wire TT

TO ORDER SPECIFY

APPROVALSCountry StandardAuthority Approved for Product

United StatesCanada

UL 1449 3rd Edition Listed AC power product ZD16700 ZD16701 ZD16709 ZD16900 ZD16901 ZD16730 ZD16731 ZD16739 ZD16930 ZD16931 ZD16740 ZD16741 ZD16749 ZD16940 ZD16941

randybobo
Rectangle

Notes1 Safety approvals cover frequency 47-63 Hz2 At low temperature and low line voltage start uptime will increase

AC-DC

Specification

100 Watts

bull -40 ordmC to +75 ordmC Operation

bull 100 W - Baseplate Cooled

bull High Efficiency Resonant Topology

bull Remote Sense

bull 5V Standby Output

bull Remote OnOff amp Power OK Signal

bull 3 Year Warranty

ECC100 Series

InputInput Voltage bull 85-264 VAC (120-370 VDC) derate output

power lt90 VAC by 10Input Frequency bull 47-400 Hz (See note 1)Input Current bull 14 A typical at 115 VAC full load

08 A typical at 230 VAC full loadInrush Current bull 40 A max at 230 VAC 25 ordmC cold startPower Factor bull EN61000-3-2 class AEarth Leakage Current bull 300 microA at 264 VAC60 Hz max

0511 mA 115230 VAC at 400 Hz typInput Protection bull Internal T50 A250 V fuse in line

and neutral

OutputOutput Voltage bull 12-48 VDC (see tables)Output Voltage Trim bull plusmn5Initial Set Accuracy bull plusmn1 V1 plusmn3 V2Minimum Load bull No minimum load requiredStart Up Delay bull Typically 1 s (see note 2)Start Up Rise Time bull 50 ms typicalHold Up Time bull 16 ms min at 115 VACDrift bull plusmn02 after 20 min warm upLine Regulation bull plusmn05 maxLoad Regulation bull plusmn1 V1 plusmn5 V2 maxOverUndershoot bull 5 typicalTransient Response bull 4 max deviation recovery to within

1 in 500 micros for a 50-75-50 loadchange

Ripple amp Noise bull 1 pk-pk V1 V2 2 20 MHz bandwidthOvervoltage Protection bull 115-140 Vnom recycle input to resetOverload Protection bull 110-150 V1 onlyShort Circuit Protection bull Continuous trip and restart (Hiccup mode)Temperature bull 005˚CCoefficientRemote Sense bull Compensates for 05 V total voltage dropRemote OnOff bull Uncommitted isolated optocoupler diode

powered diode inhibits V1

xppowercom

GeneralEfficiency bull 88 typicalIsolation bull 4000 VAC Input to Output

1500 VAC Input to Ground500 VDC Output to Ground

Switching Frequency bull 65 kHz typicalSignals bull Power OK - open collector

Remote OnOff 5 V StandbyMTBF bull 220 kHrs to MIL-HDBK-217F at 25 ordmC GB

EnvironmentalOperating Temperature bull -40 ˚C to +75 ˚C ambient Baseplate must

be maintained le+85 ordmC see longformdatasheet for further details

Cooling bull Baseplate conduction coolingOperating Humidity bull 95 RH non-condensingStorage Temperature bull -40 ˚C to +85 ˚COperating Altitude bull 3000 mShock bull 30 g pk half sine 6 axesVibration bull 2 g rms 5 Hz to 500 kHz 3 axes

EMC amp SafetyLow Voltage PSU EMC bull EN61204-3 high severity level as belowEmissions bull EN55022 level B conducted

EN55022 level A radiatedHarmonic Currents bull EN61000-3-2 class AVoltage Flicker bull EN61000-3-3Radiated Immunity bull EN61000-4-3 level 3 Perf Criteria AEFTBurst bull EN61000-4-4 level 3 Perf Criteria ASurge bull EN61000-4-5 installation class 3

Perf Criteria A installation class 4Perf Criteria A with optional filter board

Conducted Immunity bull EN61000-4-6 level 3 Perf Criteria ADips amp Interruptions bull EN61000-4-11 30 10 ms 60 100 ms

100 5000 ms Perf Criteria A B BSafety Approvals bull IEC60950-1 CB report CSA 222 No

60950-1 UL60950-1 TUV EN60950-1Equipment Protection bull Class IClass

06-May-09

AC-DC

025 FastonGround tab

2 x 020(508)

230 (5842)

2 x 460 (11684)

500 (1270)

155(394)

2 x 023(58)

J11

2

3 x 020(508)

040(102)

2 x 370(9398)

5 x M3 clearance holes

410(1041)

330(838)

Voltage Adj

Mounting surfacemarked with ldquoArdquo

J2

J3

1

12

10 9

8

ECC100Models and Ratings

Input Connector J1Molex PN 09-65-2038

1 Line2 Neutral

Mechanical Details

Notes1 All dimensions in inches (mm)2 Tolerance xx = plusmn002 (050) xxx = plusmn001 (025)

3 Weight 12 lbs (550g)

J1 mates with Molex housingPN 09-50-1031

Output Connector J2Molex PN 09-65-2088

Pin Single Output1 +V12 +V13 +V14 +V15 RTN6 RTN7 RTN8 RTN

J2 mates with Molex housing PN09-50-1081 and both with Molexseries 5194 crimp terminals

Signal Connector J3Molex PN B10B-PHDSS

1 +5 V Standby2 Logic GND3 Logic GND4 Power OK5 Inhibit Hi6 Inhibit Lo7 +Sense8 -Sense9 +Vout10 -Vout

J3 mates with JST housing PNPHDR-10VS and withJST SPHD-001T-P05 crimp terminals

Output Power Output Voltage V1 MaxOutput Current V1 Standby Supply V2 Model Number

100 W 120 VDC 81 A 50 V05 A ECC100US12

100 W 150 VDC 65 A 50 V05 A ECC100US15

100 W 240 VDC 41 A 50 V05 A ECC100US24

100 W 280 VDC 35 A 50 V05 A ECC100US28

100 W 480 VDC 20 A 50 V05 A ECC100US48

debode
Highlight

1

HLMP-EGxx HLMP-EHxx HLMP-ELxxNew T-1frac34 (5mm) Extra High Brightness AlInGaP LED Lamps

Data Sheet

Features

Viewing angle 15deg 23deg 30deg

High luminous output

Colors 590nm Amber 615nm Red Orange 626nm Red

Package options

With or without lead standoff

Superior resistance to moisture

Untinted for 15deg 23deg and 30deg lamps

Applications

Traffic management- Traffic signals- Pedestrian signals- Work zone warning lights- Variable message signs

Solar Power signs

Commercial outdoor advertising- Signs- Marquees

Description

These Precision Optical Performance AlInGaP LEDs provide superior light output for excellent readability in sunlight and are extremely reliable AlInGaP LED tech-nology provides extremely stable light output over long periods of time Precision Optical Performance lamps utilize the aluminum indium gallium phosphide (AlInGaP) technology

These LED lamps are untinted T-1frac34 packages incorpo-rating second generation optics producing well defined spatial radiation patterns at specific viewing cone angles

These lamps are made with an advanced optical grade epoxy offering superior high temperature and high moisture resistance performance in outdoor signal and sign application The maximum LED junction tempera-ture limit of +130degC enables high temperature operation in bright sunlight conditions The epoxy contains both uv-a and uv-b inhibitors to reduce the effects of long term exposure to direct sunlight

Benefits

Superior performance for outdoor environments

Suitable for auto-insertion onto PC board

2

Package Dimension

A Non-standoff B Standoff

Viewing Angle d

15deg 1239plusmn025(0476plusmn0010)

23deg amp 30deg 1196plusmn025(0459plusmn0010)

Notes1 All dimensions are in millimeters (inches) 2 Leads are mild steel with tin plating3 The epoxy meniscus is 121mm max4 For Identification of polarity after the

leads are trimmed off please refer to the illustration below

CATHODE ANODE

114 plusmn 020(0045 plusmn 0008)

580 plusmn 020(0228 plusmn 0008)

3160(1244) MIN

070 (0028)MAX

100(0039)

MIN

871 plusmn 020(0343 plusmn 0008)

254 plusmn 038(0100 plusmn 0015)

050 plusmn 010(0020 plusmn 0004) SQ TYP

CATHODELEAD

235 (0093)MAX

CATHODEFLAT

114 plusmn 020(0045 plusmn 0008)

580 plusmn 020(0228 plusmn 0008)

3160(1244) MIN

070 (0028)MAX

100(0039)

MIN

871 plusmn 020(0343 plusmn 0008)

254 plusmn 038(0100 plusmn 0015)

050 plusmn 010(0020 plusmn 0004) SQ TYP

CATHODELEAD

CATHODEFLAT

d

150 plusmn 015(0059 plusmn 0006)

500 plusmn 020(0197 plusmn 0008)

500 plusmn 020(0197 plusmn 0008)

3

Part Numbering System

Note Please refer to AB 5337 for complete information on part numbering system

Device Selection Guide

Typical viewingAngle 2θ12 (Deg) [4]

Color and DominantWavelength (nm) Typ [3]

Lamps without Standoff on leads(Package drawing A)

Lamps with Standoff on leads (Package drawing B)

Luminous Intensity Iv (mcd) [125] at 20 mA

Min Max

15deg Amber 590 HLMP-EL1A-Z1KDD HLMP-EL1B-Z1KDD 12000 21000

HLMP-EL1A-Z1LDD HLMP-EL1B-Z1LDD 12000 21000

Red 626 HLMP-EG1A-Z10DD HLMP-EG1B-Z10DD 12000 21000

Red Orange 615 HLMP-EH1A-Z10DD HLMP-EH1B-Z10DD 12000 21000

23deg Amber 590 HLMP-EL2A-XYKDD HLMP-EL2B-XYKDD 7200 12000

HLMP-EL2A-XYLDD HLMP-EL2B-XYLDD 7200 12000

Red 626 HLMP-EG2A-XY0DD HLMP-EG2B-XY0DD 7200 12000

Red Orange 615 HLMP-EH2A-XY0DD HLMP-EH2B-XY0DD 7200 12000

30deg Amber 590 HLMP-EL3A-VWKDD HLMP-EL3B-VWKDD 4200 7200

HLMP-EL3A-VWLDD HLMP-EL3B-VWLDD 4200 7200

HLMP-EL3A-WXKDD HLMP-EL3B-WXKDD 5500 9300

HLMP-EL3A-WXLDD HLMP-EL3B-WXLDD 5500 9300

Red 626 HLMP-EG3A-VW0DD HLMP-EG3B-VW0DD 4200 7200

HLMP-EG3A-WX0DD HLMP-EG3B-WX0DD 5500 9300

Red Orange 615 HLMP-EH3A-WX0DD HLMP-EH3B-WX0DD 5500 9300Notes1 The luminous intensity is measured on the mechanical axis of the lamp package and it is tested with pulsing condition2 The optical axis is closely aligned with the package mechanical axis3 Dominant wavelength λd is derived from the CIE Chromaticity Diagram and represents the color of the lamp4 θfrac12 is the off-axis angle where the luminous intensity is half the on-axis intensity 5 Tolerance for each bin limit is plusmn 15

HLMP ndash E x xx - x x x xx

Mechanical OptionsDD Ammo Pack

Color Bin Selections0 Full color distributionK Color Bin 2 amp 4L Color Bin 4 amp 6

Maximum Intensity BinRefer to Device Selection Guide

Minimum Intensity Bin

Viewing Angle and Lead Standoffs1A 15deg without lead standoff1B 15deg with lead standoff2A 23deg without lead standoff2B 23deg with lead standoff3A 30deg without lead standoff3B 30deg with lead standoff

ColorG Red 626nmL Amber 590nmH Red Orange 615nm

Refer to Device Selection Guide

4

Electrical Optical Characteristics

TJ = 25degC

Parameter Symbol Min Typ Max Units Test Conditions

Forward Voltage Amber Red Red Orange VF 18 21 24 V

IF = 20 mA

Reverse Voltage VR 5 V IR = 100 μA

Dominant Wavelength [1]

Amber Red Red Orange

d584561806120

590062606150

594563006190

nm IF = 20 mA

Peak Wavelength Amber Red Red Orange

PEAK594634621

nm Peak of Wavelength of Spectral Distribution at IF = 20 mA

Spectral Halfwidth Amber Red Red Orange

∆12131414

nm

Thermal resistance RJ-PIN 240 degCW LED junction to anode lead

Luminous Efficacy [2]

Amber Red Red Orange

ηv500200265

lmW Emitted Luminous FluxEmitted Radiant Flux

Luminous Flux Amber Red Red Orange

Φv210023002300

mlm IF = 20 mA

Luminous Efficiency [3]

Amber Red Red Orange

ηe505555

lmW Emitted Luminous FluxElectrical Power

Thermal coefficient of d Amber Red Red Orange

008005007

nmdegC IF = 20 mA +25degC le TJ le +100degC

Notes1 The dominant wavelength λd is derived from the CIE Chromaticity Diagram referenced to Illuminant E Tolerance for each color of dominant

wavelength is +- 05nm2 The radiant intensity Ie in watts per steradian maybe found from the equation Ie = Iv ηV where Iv is the luminous intensity in candela and ηV is

the luminous efficacy in lumens watt3 ηe = Φv IF x VF where Φv is the emitted luminous flux IF is electrical forward current and VF is the forward voltage

Absolute Maximum Ratings TJ = 25degC

Parameter Red Amber Red Orange Unit

DC Forward Current [2] 50 mA

Peak Forward Current 100 [1] mA

Average forward current 30 mA

Power Dissipation 120 mW

Reverse Voltage 5 V

Operating Temperature Range -40 to +100 degC

Storage Temperature Range -40 to +100 degC

Notes1 Duty Factor 30 frequency 1KHz2 Derate linearly as shown in Figure 4

5

Figure 1 Relative Intensity vs Peak Wavelength Figure 2 Forward Current vs Forward Voltage

Figure 3 Relative Luminous Intensity vs Forward Current Figure 4 Maximum Forward Current vs Ambient Temperature

Figure 5Radiation Pattern for 15deg Viewing Angle Lamp Figure 6 Radiation Pattern for 23deg Viewing Angle Lamp

0

20

40

60

80

100

0 1 2 3

FORWARD VOLTAGE-V

FORW

ARD

CURREN

T-mA

0005

1015

2025

3035

4045

50

0 20 40 60 80 100DC FORWARD CURRENT - mA

RELA

TIVE

LUM

INOU

S INTEN

SITY

(NORMAL

IZED

AT 2

0 mA)

0

10

20

30

40

50

60

0 20 40 60 80 100

TA - AMBIENT TEMPERATURE - -C

I FMAX

- MAX

IMUM

FORW

ARD

CURREN

T - mA

00

02

04

06

08

10

-90 -60 -30 0 30 60 90

ANGULAR DISPLACEMENT-DEGREE

NORM

ALIZED

INTE

NSIT

Y

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPLACEMENT-DEGREE

NORM

ALIZED

INTE

NSIT

Y

00

02

04

06

08

10

500 550 600 650WAVELENGTH - nm

RELA

TIVE

INTE

NSIT

Y RedAmber

Red Orange

6

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPLACEMENT-DEGREE

NORM

ALIZED

INTE

NSIT

Y

Figure 7 Radiation Pattern for 30deg Viewing Angle Lamp

Relative Forward Voltage vs Junction Temperature

Relative Light Output vs Junction Temperature

01

10

100

-40 -20 0 20 40 60 80 100 120 140TJ - JUNCTION TEMPERATURE - degC

RELA

TIVE

LIGH

T OUTPU

T (N

ORMAL

IZED

AT T

J=25degC

)

-030

-025

-020

-015

-010

-005

000

005

010

015

020

-40 -20 0 20 40 60 80 100 120 140

TJ - JUNCTION TEMPERATURE - degC

FORW

ARD VOLTAGE S

HIFT

- V

Red Orange

Red

Amber

Red Orange

Red

Amber

7

Intensity Bin Limit Table (131 Iv bin ratio)

Bin

Intensity (mcd) at 20mA

Min Max

V 4200 5500

W 5500 7200

X 7200 9300

Y 9300 12000

Z 12000 16000

1 16000 21000

Tolerance for each bin limit is plusmn 15

VF Bin Table (V at 20mA)

Bin ID Min Max

VD 18 20

VA 20 22

VB 22 24

Tolerance for each bin limit is plusmn 005V

Avago Color Bin on CIE 1931 Chromaticity Diagram

0280

0300

0320

0340

0360

0380

0400

0420

0440

0460

0500 0550 0600 0650 0700 0750 0800X

Y

2

4

6

Amber

Red

Red Orange

Red Color Range

MinDom

Max Dom X min Y Min X max Y max

618 630 06872 03126 06890 02943

06690 03149 07080 02920

Tolerance for each bin limit is plusmn 05nm

Amber Color Range

BinMin Dom

Max Dom Xmin Ymin Xmax Ymax

2 587 5895 05570 04420 05670 04250

05530 04400 05720 04270

4 5895 592 05720 04270 05820 04110

05670 04250 05870 04130

6 592 5945 05870 04130 05950 03980

05820 04110 06000 03990

Tolerance for each bin limit is plusmn 05nm

Red Orange Color Range

MinDom

Max Dom Xmin Ymin Xmax Ymax

612 619 06712 06887 06716 06549

03280 03109 03116 03282

Tolerance for each bin limit plusmn 05nm

NoteAll bin categories are established for classification of products Products may not be available in all bin categories Please contact Avago representative for further information

8

Precautions

Lead Forming The leads of an LED lamp may be preformed or cut to

length prior to insertion and soldering on PC board

For better control it is recommended to use proper tool to precisely form and cut the leads to applicable length rather than doing it manually

If manual lead cutting is necessary cut the leads after the soldering process The solder connection forms a mechanical ground which prevents mechanical stress due to lead cutting from traveling into LED package This is highly recommended for hand solder operation as the excess lead length also acts as small heat sink

Soldering and Handling Care must be taken during PCB assembly and

soldering process to prevent damage to the LED component

LED component may be effectively hand soldered to PCB However it is only recommended under unavoidable circumstances such as rework The closest manual soldering distance of the soldering heat source (soldering ironrsquos tip) to the body is 159mm Soldering the LED using soldering iron tip closer than 159mm might damage the LED

159mm

ESD precaution must be properly applied on the soldering station and personnel to prevent ESD damage to the LED component that is ESD sensitive Do refer to Avago application note AN 1142 for details The soldering iron used should have grounded tip to ensure electrostatic charge is properly grounded

Recommended soldering condition

Wave Soldering [1 2]

Manual Solder Dipping

Pre-heat temperature 105 degC Max -

Preheat time 60 sec Max -

Peak temperature 260 degC Max 260 degC Max

Dwell time 5 sec Max 5 sec Max

Note 1) Above conditions refers to measurement with thermocouple

mounted at the bottom of PCB2) It is recommended to use only bottom preheaters in order to reduce

thermal stress experienced by LED

Wave soldering parameters must be set and maintained according to the recommended temperature and dwell time Customer is advised to perform daily check on the soldering profile to ensure that it is always conforming to recommended soldering conditions

Anode

Note 1 PCB with different size and design (component density) will have

different heat mass (heat capacity) This might cause a change in temperature experienced by the board if same wave soldering setting is used So it is recommended to re-calibrate the soldering profile again before loading a new type of PCB

2 Avago Technologiesrsquo high brightness LED are using high efficiency LED die with single wire bond as shown below Customer is advised to take extra precaution during wave soldering to ensure that the maximum wave temperature does not exceed 260degC and the solder contact time does not exceeding 5sec Over-stressing the LED during soldering process might cause premature failure to the LED due to delamination

Avago Technologies LED Configuration

Note Electrical connection between bottom surface of LED die and the lead frame is achieved through conductive paste

Any alignment fixture that is being applied during wave soldering should be loosely fitted and should not apply weight or force on LED Non metal material is recommended as it will absorb less heat during wave soldering process

Note In order to further assist customer in designing jig accurately that fit Avago Technologiesrsquo product 3D model of the product is available upon request

At elevated temperature LED is more susceptible to mechanical stress Therefore PCB must allowed to cool down to room temperature prior to handling which includes removal of alignment fixture or pallet

If PCB board contains both through hole (TH) LED and other surface mount components it is recommended that surface mount components be soldered on the top side of the PCB If surface mount need to be on the bottom side these components should be soldered using reflow soldering prior to insertion the TH LED

Recommended PC board plated through holes (PTH) size for LED component leads

LED component lead size Diagonal

Plated through hole diameter

045 x 045 mm(0018x 0018 inch)

0636 mm(0025 inch)

098 to 108 mm(0039 to 0043 inch)

050 x 050 mm(0020x 0020 inch)

0707 mm(0028 inch)

105 to 115 mm(0041 to 0045 inch)

Over-sizing the PTH can lead to twisted LED after clinching On the other hand under sizing the PTH can cause difficulty inserting the TH LED

9

Refer to application note AN5334 for more information about soldering and handling of high brightness TH LED lamps

Example of Wave Soldering Temperature Profile for TH LED

Ammo Packs Drawing

Note The ammo-packs drawing is applicable for packaging option ndashDD amp -ZZ and regardless standoff or non-standoff

Recommended solder Sn63 (Leaded solder alloy)SAC305 (Lead free solder alloy)

Flux Rosin flux

Solder bath temperature 255degC plusmn 5degC (maximum peak temperature = 260degC)

Dwell time 30 sec - 50 sec(maximum = 5sec)

Note Allow for board to be sufficientlycooled to room temperature beforeexerting mechanical force

60sec Max

TIME (sec)

260 degC Max

105 degC Max

TEMPERA

TURE

(degC)

10

Packaging Box for Ammo Packs

Note The dimension for ammo pack is applicable for the device with standoff and without standoff

Packaging Label(i) Avago Mother Label (Available on packaging box of ammo pack and shipping box)

13

13

13

$$$

amp

13()

+amp13amp(amp+---(+)012-

DISCLAIMER AVAGOrsquoS PRODUCTS AND SOFTWARE ARE NOT SPECIFICALLY DESIGNED MANUFACTURED OR AUTHORIZED FOR SALE AS PARTS COMPONENTS OR ASSEMBLIES FOR THE PLANNING CONSTRUCTION MAINTENANCE OR DIRECT OPERATION OF A NUCLEAR FACILITY OR FOR USE IN MEDICAL DEVICES OR APPLICATIONS CUSTOMER IS SOLELY RESPONSIBLE AND WAIVES ALL RIGHTS TO MAKE CLAIMS AGAINST AVAGO OR ITS SUPPLIERS FOR ALL LOSS DAMAGE EXPENSE OR LIABILITY IN CONNECTION WITH SUCH USE

amp(313

313

amp

4

413

+)

$5amp136$

amp

13()

amp

(+)012-

(ii) Avago Baby Label (Only available on bulk packaging)

Acronyms and Definition

BIN

(i) Color bin only or VF bin only

(Applicable for part number with color bins but without VF bin OR part number with VF bins and no color bin)

OR

(ii) Color bin incorporated with VF Bin

(Applicable for part number that have both color bin and VF bin)

Example

(i) Color bin only or VF bin only

BIN 2 (represent color bin 2 only)

BIN VB (represent VF bin ldquoVBrdquo only)

(ii) Color bin incorporate with VF Bin

BIN 2VB

VB VF bin ldquoVBrdquo

2 Color bin 2 only

For product information and a complete list of distributors please go to our web site wwwavagotechcom

Avago Avago Technologies and the A logo are trademarks of Avago Technologies in the United States and other countriesData subject to change Copyright copy 2005-2010 Avago Technologies All rights reserved AV02-1687EN - February 23 2010

HLMP-Cx1A1B2A2B3A3BNew 5mm Blue and Green LED Lamps

Data Sheet

CAUTION INGaN devices are Class 1C HBM ESD sensitive per JEDEC Standard Please observe appropriate precautions during handling and processing Refer to Application Note AN ndash 1142 for additional details

Description

These high intensity blue and green T-1frac34 package LEDs are untinted and non-diffused Based on the most efficient and cost effective InGaN material technology and incor-porating second generation optics they produce well defined spatial radiation patterns at specific viewing cone angles

Advanced optical grade epoxy construction offers superior high temperature and moisture resistance per-formance in outdoor signal and sign applications

Features

Well defined spatial radiation pattern

High luminous output

Untinted Non-diffused

Available in Colorndash Blue 470nmndash Green 525nm

Viewing Angle 15deg 23deg and 30deg

Standoff or non-standoff

Superior resistance to moisture

Applications

Commercial outdoor advertising

Traffic Sign

Variable Message Sign

2

Package Dimensions

Drawing A (Non-standoff)

Drawing B (Standoff)

cathodeflat

Cathode

d

100 plusmn 0200039 plusmn 0008

130 plusmn 0150051 plusmn 0006870 plusmn 020

0343 plusmn 0008

500 plusmn 0200197 plusmn 0008

580 plusmn 0200228 plusmn 0008

254 plusmn 0380100 plusmn 0015

070 max0028

3160min1244

sq typ050 plusmn 0100020 plusmn 0004

100 min0039

Viewing Angle d

HLMP-Cx1B 1296plusmn025(0510plusmn0010)

HLMP-Cx2B 1232 plusmn025(0485plusmn0010)

HLMP-Cx3B 1200plusmn025(0472plusmn0010)

Notes1 All dimensions are in millimeters (inches) 2 Leads are mild steel with tin plating3 The epoxy meniscus is 150mm max

100 plusmn 0200039 plusmn 0008

070 max0028

870 plusmn 0200343 plusmn 0008

500 plusmn 0200197 plusmn 0008

3160min1244

Cathode 100 min0039

sq typ050 plusmn 0100020 plusmn 0004

254 plusmn 0380100 plusmn 0015

cathodeflat

580 plusmn 0200228 plusmn 0008

3

Device Selection Guide

Part Number ColorTypical Viewing angle 2frac12 (deg) [4]

Luminous Intensity Iv (mcd) at 20 mA [125]

Standoff Non Standoff

Package drawingMin Max

HLMP-CB1A-XY0DD Blue 15deg 7200 12000 Non Standoff A

HLMP-CB1A-XYBDD

HLMP-CB1A-XYCDD

HLMP-CB1B-XY0DD Standoff B

HLMP-CB1B-XYBDD

HLMP-CB1B-XYCDD

HLMP-CB2A-VW0DD 23deg 4200 7200 Non Standoff A

HLMP-CB2A-VWBDD

HLMP-CB2A-VWCDD

HLMP-CB2B-VW0DD Standoff B

HLMP-CB2B-VWBDD

HLMP-CB2B-VWCDD

HLMP-CB3A-UV0DD 30deg 3200 5500 Non Standoff A

HLMP-CB3A-UVBDD

HLMP-CB3A-UVCDD

HLMP-CB3B-UV0DD Standoff B

HLMP-CB3B-UVBDD

HLMP-CB3B-UVCDD

HLMP-CM1A-450DD Green 15deg 35000 59000 Non Standoff A

HLMP-CM1A-45BDD

HLMP-CM1A-45CDD

HLMP-CM1B-450DD Standoff B

HLMP-CM1B-45BDD

HLMP-CM1B-45CDD

HLMP-CM2A-120DD 23deg 16000 27000 Non Standoff A

HLMP-CM2A-12BDD

HLMP-CM2A-12CDD

HLMP-CM2B-120DD Standoff B

HLMP-CM2B-12BDD

HLMP-CM2B-12CDD

HLMP-CM3A-Z10DD 30deg 12000 21000 Non Standoff A

HLMP-CM3A-Z1BDD

HLMP-CM3A-Z1CDD

HLMP-CM3B-Z10DD Standoff B

HLMP-CM3B-Z1BDD

HLMP-CM3B-Z1CDD

Notes1 The luminous intensity is measured on the mechanical axis of the lamp package and it is tested with pulsing condition2 The optical axis is closely aligned with the package mechanical axis3 Dominant wavelength d is derived from the CIE Chromaticity Diagram and represents the color of the lamp4 frac12 is the off-axis angle where the luminous intensity is half the on-axis intensity 5 Tolerance for each bin limit is plusmn 15

4

Part Numbering System

Note please refer to AB 5337 for complete information on part numbering system

Packaging OptionDD Ammo Pack

Color Bin Selection0 Full DistributionB Color Bin 2 amp 3C Color Bin 3 amp 4

Maximum Intensity Bin 0 No maximum intensity limit (refer to selection guide)

Minimum Intensity Bin Refer to Device Selection Guide

Viewing Angle and Lead Standoffs1A 15deg without lead standoff1B 15deg with lead standoff2A 23deg without lead standoff2B 23deg with lead standoff3A 30deg without lead standoff3B 30deg with lead standoff

ColorB Blue 470M Green 525

HLMP C x xx x x x xx

Absolute Maximum Ratings TJ = 25degC

Parameter Blue Green Unit

DC Forward Current [1] 30 mA

Peak Forward Current 100 [2] mA

Power Dissipation 116 mW

Reverse Voltage 5 V

LED Junction Temperature 110 degC

Operating Temperature Range -40 to + 85 degC

Storage Temperature Range -40 to + 100 degC

Notes1 Derate linearly as shown in figure 42 Duty Factor 10 frequency 1KHz

5

Electrical Optical Characteristics TJ = 25degC

Parameter Symbol Min Typ Max Units Test Conditions

Forward VoltageGreen Blue

VF28 32 38

V IF = 20 mA

Reverse Voltage VR 5 V IR = 10 A

Dominant Wavelength[1]

GreenBlue

d51904600

52504700

53904800

nm IF = 20 mA

Peak WavelengthGreenBlue

PEAK516464

nm Peak of Wavelength of Spectral Distribution at IF = 20 mA

Spectral Half WidthGreenBlue

123023

nm IF = 20mA

Thermal Resistance RJ-PIN 240 degCW LED Junction-to-Pin

Luminous Efficacy [2]

GreenBlue

V51878

lmW Emitted Luminous Flux Emitted Radiant Flux

Thermal coefficient of dGreenBlue

00280024

nmdegC IF = 20 mA +25degC le TJ le +100degC

Notes1 The dominant wavelength is derived from the chromaticity Diagram and represents the color of the lamp2 The radiant intensity Ie in watts per steradian may be found from the equation Ie = IVV where IV is the luminous intensity in candelas and V is

the luminous efficacy in lumenswatt

6

Figure 1 Relative Intensity vs Wavelength Figure 2 Forward Current vs Forward Voltage

Figure 3 Relative Intensity vs Forward Current Figure 4 Maximum Forward Current vs Ambient Temperature

Figure 5 Relative Dominant Wavelength Shift vs Forward Current Figure 6 Radiation Pattern for 15deg

0001

0203

04

050607

08

0910

380 430 480 530 580 630WAVELENGTH - nm

RELA

TIVE

INTENS

ITY

GREENBLUE

0

20

40

60

80

100

0 1 2 3 4 5FORWARD VOLTAGE-V

FORW

ARD CU

RREN

T-m

A

00

05

10

15

20

25

30

35

0 20 40 60 80 100 120DC FORWARD CURRENT-mA

RELA

TIVE

LUM

INOUS INT

ENSI

TY(NOR

MAL

IZED

AT 20m

A)

GREEN

BLUE

-10

-5

0

5

10

0 20 40 60 80 100FORWARD CURRENT-mA

RELA

TIVE

DOM

INAN

T W

AVEL

ENGT

H SH

IFT -

nm GREEN

BLUE

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT -DEGREE

NORM

ALIZ

ED IN

TENS

ITY

0

5

10

15

20

25

30

35

0 20 40 60 80 100TA - AMBIENT TEMPERATURE - degC

I Fmax

- M

AXIM

UM FO

RWARD

CURR

ENT -

mA

7

Figure 7 Radiation Pattern for 23deg Figure 8 Radiation Pattern for 30deg

Figure 9 Relative Light Output vs Junction Temperature Figure 10 Relative Forward Voltage vs Junction Temperature

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT - DEGREE

NORM

ALIZ

ED IN

TENS

ITY

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT - DEGREE

NORM

ALIZ

ED IN

TENS

ITY

01

1

10

-40 -20 0 20 40 60 80 100 120TJ - JUNCTION TEMPERATURE TJ - JUNCTION TEMPERATURE

NORM

ALZI

ED IN

TENS

ITY (

PHOTO)

-03

-02

-01

0

01

02

03

-40 -20 0 20 40 60 80 100 120

FORW

ARD

VOLT

AGE S

HIFT

-VGreenBlue

GreenBlue

Intensity Bin Limit Table (131 Iv bin ratio)

BinIntensity (mcd) at 20mAMin Max

U 3200 4200

V 4200 5500

W 5500 7200

X 7200 9300

Y 9300 12000

Z 12000 16000

1 16000 21000

2 21000 27000

3 27000 35000

4 35000 45000

5 45000 59000

Tolerance for each bin limit is plusmn 15

Green Color Bin Table

Bin Min Dom Max Dom1 5190 5230

2 5230 5270

3 5270 5310

4 5310 5350

5 5350 5390

Tolerance for each bin limit is plusmn 05nm

Blue Color Bin Table

Bin Min Dom Max Dom1 4600 4640

2 4640 4680

3 4680 4720

4 4720 4760

5 4760 4800

Tolerance for each bin limit is plusmn 05nmNote 1 All bin categories are established for classification of products Products may not be available in all bin categories Please contact your Avago

representative for further information

8

Precautions

Lead Forming

The leads of an LED lamp may be preformed or cut to length prior to insertion and soldering on PC board

For better control it is recommended to use proper tool to precisely form and cut the leads to applicable length rather than doing it manually

If manual lead cutting is necessary cut the leads after the soldering process The solder connection forms a mechanical ground which prevents mechanical stress due to lead cutting from traveling into LED package This is highly recommended for hand solder operation as the excess lead length also acts as small heat sink

Soldering and Handling

Care must be taken during PCB assembly and soldering process to prevent damage to the LED component

LED component may be effectively hand soldered to PCB However it is only recommended under unavoidable circumstances such as rework The closest manual soldering distance of the soldering heat source (soldering ironrsquos tip) to the body is 159mm Soldering the LED using soldering iron tip closer than 159mm might damage the LED

ESD precaution must be properly applied on the 159mm

soldering station and personnel to prevent ESD damage to the LED component that is ESD sensitive Do refer to Avago application note AN 1142 for details The soldering iron used should have grounded tip to ensure electrostatic charge is properly grounded

Recommended soldering condition

Wave Soldering [1 2]

Manual Solder Dipping

Pre-heat temperature 105degC Max -

Preheat time 60 sec Max -

Peak temperature 260degC Max 260degC Max

Dwell time 5 sec Max 5 sec Max

Note 1 Above conditions refers to measurement with thermocouple

mounted at the bottom of PCB2 It is recommended to use only bottom preheaters in order to reduce

thermal stress experienced by LED

Wave soldering parameters must be set and maintained according to the recommended temperature and dwell time Customer is advised to perform daily check on the soldering profile to ensure that it is always conforming to recommended soldering conditions

Note 1 PCB with different size and design (component density) will have

different heat mass (heat capacity) This might cause a change in temperature experienced by the board if same wave soldering setting is used So it is recommended to re-calibrate the soldering profile again before loading a new type of PCB

Avago Technologies LED Configuration

Any alignment fixture that is being applied during wave soldering should be loosely fitted and should not apply weight or force on LED Non metal material is recommended as it will absorb less heat during wave soldering process

At elevated temperature LED is more susceptible to mechanical stress Therefore PCB must allowed to cool down to room temperature prior to handling which includes removal of alignment fixture or pallet

If PCB board contains both through hole (TH) LED and other surface mount components it is recommended that surface mount components be soldered on the top side of the PCB If surface mount need to be on the bottom side these components should be soldered using reflow soldering prior to insertion the TH LED

Recommended PC board plated through holes (PTH) size for LED component leads

LED component lead size Diagonal

Plated through hole diameter

045 x 045 mm(0018x 0018 inch)

0636 mm(0025 inch)

098 to 108 mm(0039 to 0043 inch)

050 x 050 mm(0020x 0020 inch)

0707 mm(0028 inch)

105 to 115 mm(0041 to 0045 inch)

Over-sizing the PTH can lead to twisted LED after clinching On the other hand under sizing the PTH can cause difficulty inserting the TH LED

Refer to application note AN5334 for more information about soldering and handling of high brightness TH LED lamps

CATHODE

InGaN Device

9

Example of Wave Soldering Temperature Profile for TH LED

Recommended solder Sn63 (Leaded solder alloy)SAC305 (Lead free solder alloy)

Flux Rosin flux

Solder bath temperature 255degC plusmn 5degC (maximum peak temperature = 260degC)

Dwell time 30 sec - 50 sec(maximum = 5sec)

Note Allow for board to be sufficientlycooled to room temperature beforeexerting mechanical force

60 sec Max

TIME (sec)

260degC Max

105degC Max

TEM

PERA

TURE

(degC)

Ammo Packs Drawing

Note The ammo-packs drawing is applicable for packaging option ndashDD amp -ZZ and regardless standoff or non-standoff

635 plusmn 1300250 plusmn 0051

1270 plusmn 1000500 plusmn 0039

9125 plusmn 062503595 plusmn 002459125 plusmn 062503595 plusmn 00245

1800 plusmn 05007085 plusmn 00195

070 plusmn 02000275 plusmn 00075 A A

1270 plusmn 0300500 plusmn 0012

VIEW AA

400 plusmn 02001575 plusmn 00075Oslash TYP

205 plusmn 10008070 plusmn 00394

CATHODE

10

Packaging Box for Ammo Packs

Note For InGaN device the ammo pack packaging box contain ESD logo

Packaging Label

(i) Avago Mother Label (Available on packaging box of ammo pack and shipping box)

LABEL ON THISSIDE OF BOX

FROM LEFT SIDE OF BOXADHESIVE TAPE MUST BEFACING UPWARDS

ANODE LEAD LEAVESTHE BOX FIRST

(1P) Item Part Number

(1T) Lot Lot Number

LPN

(9D)MFG Date Manufacturing Date

(P) Customer Item

(V) Vendor ID

DeptID Made In Country of Origin

(Q) QTY Quantity

CAT Intensity Bin

BIN Color Bin

(9D) Date Code Date Code

STANDARD LABEL LS0002 RoHS Compliant e3 max temp 260C

For product information and a complete list of distributors please go to our web site wwwavagotechcom

Avago Avago Technologies and the A logo are trademarks of Avago Technologies in the United States and other countriesData subject to change Copyright copy 2005-2009 Avago Technologies All rights reserved AV02-2228EN - December 15 2009

(ii) Avago Baby Label (Only available on bulk packaging)

(1P) PART Part Number

(1T) LOT Lot Number

(9D)MFG DATE Manufacturing Date

CO Country of Origin

Customer PN

Supplier Code

QUANTITY Packing Quantity

CAT Intensity Bin

BIN Color Bin

DATECODE Date Code

RoHS Compliant e3 max temp 260C Lamps Baby Label

DISCLAIMER Avagorsquos products and software are not specifically designed manufactured or authorized for sale as parts components or assemblies for the planning construction maintenenace or direct operation of a nuclear facility or for use in medical devices or applications Customer is solely responsible and waives all rights to make claims against avago or its suppliers for all loss damage expense or liability in connection with such use

Contents of Submittal

DIA Parking Signs Page 1 of 5

Skyline Products Inc

General Specifications for Full Color LED Inserts

DIA Parking Signs Page 2 of 5

Specification for Full Color LED Inserts Notes

10 Full Color LED VMS Inserts

11 Quality Assurance

ISO 90012008 certification for design manufacturing and service Current CDOT and DIA requirement

12 General ETL Listed for UL 48 UL50 and UL 1433 Current CDOT and DIA

requirement 13 Housing Properties Sign housing are designed in accordance to AASHTO Standard Specifications for Structural Supports for Highway Signs Luminaires and Traffic Signals ndash 6th Edition for wind speeds of up to 140 mph AASHTO group load combinations include total sign weight dead load ice and wind loads and the design meets the fatigue requirements for truck-induced gusts Snow loading is include in design loads for applicable geographical regions

Current CDOT and DIA requirement

Sealed housing Welding compliance with AWS standards

All welding shall be by an inert gas process in accordance with the American Welding Society (AWS) Standards 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum The LED DMS manufacturerrsquos welders and welding procedures shall be certified by an ANSIAWS Certified Welding Inspector to the 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum Proof of certification of all the LED DMS manufacturerrsquos welders and applicable welding procedures shall be supplied with the submittals The name phone number and address off the ANSIAWS Certified Welding Inspector that certified the LED VMS manufacturerrsquos welders and procedures shall also be provided with the submittals

Current CDOT and DIA requirement

Black KYNAR 500 coated face on mask and borders mdash 30-year coating guaranteed to not chip fade or peel for 20 years

Current CDOT and DIA requirement

The lens panel assembly shall consist of a KYNAR 500 coated aluminum mask over a clear glazing The lens panel assembly shall be modular in design interchangeable without misalignment of the lens panel and the LED pixels and removable from within the main sign housing

Current CDOT and DIA requirement

Aluminum face (090rdquo) mask over glazing with apertures for the pixels The lens panel aluminum mask shall be 0090 inch minimum thickness and finished with a matte black licensed factory applied KYNAR 500 Resin Fluoropolymer based coating system It shall be perforated to provide an aperture for each pixel on the display modules Each aperture shall be as small as possible without blocking the LED light output at the required viewing angle The Skyline aluminum face mask with aperture system will significantly minimize glare on the sign as it blocks more than 73 of sun rays making it very legible even with direct sunlight This method should be required over a ldquolouverrdquo system Louvers create a shelf above each row of pixels collecting snow ice dirt etc and ultimately inhibiting the display

Current CDOT and DIA requirement

Polycarbonate glazing 18rdquoGE LEXAN XL102UV Single lift face that allows a single technician to easily lift the entire face for safe fast and easy access to all the internal sign components

Current CDOT and DIA requirement

Mounting brackets Skyline will work with the appropriate parties to develop a mounting system to accommodate for the type of sign being provided and the structure requirements

Natural aluminum finish (excluding face) Current CDOT and DIA requirement

14 Environmental Control 8 watt per foot heat tape will be installed along the bottom of entire display area Provided heat tape will be controlled by the Advanced Humidity Sensing System of the controller

Current CDOT and DIA requirement

DIA Parking Signs Page 3 of 5

Environmental Sensors (1) Photocell Sensor (1) Internal Temperature Sensor (1) Humidity Sensor (1) Door Alarm

15 LED Display and Electronics Electronics designed and tested to -40degC to 85degC Current CDOT and DIA

requirement True 18-inch display (275 inch vertical and horizontal pitch) Current CDOT and DIA

requirement Display Matrix 7 high x 30 wide Legibility distance 200-1200 feet Current CDOT and DIA

requirement Printed circuit board are built to IPC-A-610D Class 2 certification Current CDOT and DIA

requirement Display modules are easily removable and replicable without the use of any additional tools

Current CDOT and DIA requirement

LED type Each Pixel contains three strings of LEDs

String 1 AlInGaP 30 degree LEDs (Red) String 2 InGaN 30 degree LEDs (Green) String 3 InGaN 30 degree LEDs (Blue)

Pixel design brightness 12400 candela at 20 mA (18rdquo characters) Current CDOT and DIA

requirement LED drive current

Red LED lt 30mA Blue and Green LEDs lt 15mA

All LEDs will have standoffs providing superior LED cooling and eliminate corrosion LED pixel protection and alignment device Silicon conformal coat will conform to MIL-I-46058C Type SR and IPC-CC-830 standards

Current CDOT and DIA requirement

Uniform LED color and brightness 256 minimum brightness levels Pixel Test

The pixel test shall be performed from the central controller on command and automatically once a day During a pixel test the operational status of each pixel shall be tested and then transmitted to the central controller or laptop computer This pixel status test shall report back all LED color string errors within each pixel A list of defective LED color strings shall be provided listing string color line number module number column number and row number for the associated pixel for each defective string The pixel test must be completed in less than 05 seconds regardless of message status

Current CDOT and DIA requirement

True Message Display Verification (Pixel Read) The TMDV shall be performed during both message downloads and during every sign poll from the central controller or laptop computer The TMDV shall perform a real-time read of the displayed message and shall return the operational state of each LED color string within each pixel to the central controller as it is currently displayed to the motorist including any errors This shall allow the central controller operator to see what is visibly displayed to the motorist on an individual pixel basis During a TMDV the operational state of each LED color string within each pixel shall be read by the sign controller to allow the central controller or laptop computer to show the actual message including static flashing and alternating messages that are visibly displayed on the sign in a WYSIWYG format This pixel read shall take place while a message is displayed on the sign without disturbing the message in any way Any flashing flickering blinking dimming or other disturbance of the message during this pixel read shall be cause for rejection of the sign The TMDV shall be an actual real time read of LED color strings at the time of

Current CDOT and DIA requirement

DIA Parking Signs Page 4 of 5

the associated sign poll or message download and shall not be accomplished by simulating errors based on the last pixel test

16 Power Supplies and Sensors High-efficiency power supplies Current CDOT and DIA

requirement Redundant power supply Current CDOT and DIA

requirement Power supply sensors Current CDOT and DIA

requirement Operational status feedback of all sensors Current CDOT and DIA

requirement All LED module power supply voltages shall be continuously measured and monitored by the sign controller The sign controller shall provide these voltage readings to the master controller or laptop computer upon command When a voltage drops below a critical value an error message shall be generated and transmitted to the master controller or laptop computer

17 AC Electrical AC Electrical components will conform to NEC standards Current CDOT and DIA

requirement GFCI outlet 20 Controller and Controller Cabinet 21 Sign Controller Skyline Advanced Controller will be located within each sign housing The controller shall monitor and control the ventilation system and all sensors within the sign housing

Ability to control multiple signs on a single sign structure NTCIP compliance Current CDOT and DIA

requirement 22 Cabinet Type A Skyline extended pole cabinet will be provided Natural aluminum exterior finish Pull-out laptop shelf Door alarm 23 Environmental Control Humidity sensor Internal temperature sensor 24 AC Electrical Conformity with NEC standards Current CDOT and DIA

requirement Circuit breakers Current CDOT and DIA

requirement GFCI outlet 25 Surge Protection Two-stage AC power surge protection with feedback and automatic shutdownisolation

Current CDOT and DIA requirement

The system power shall be protected by two stages of transient voltage suppression devices Tripping of each stage (or both if tripped simultaneously) of the surge protection shall cause the sign controller to call central and report the error condition (for dialup operation) or report the error condition to central on the next poll (for multi-drop operation) There shall be an option that is either enabled or disabled and is selected and downloaded from the central controller to the sign controller When this option is enabled tripping of the second stage of surge protection shall prevent power from reaching any components of the sign until the surge protection has been replaced When this option is disabled the sign will continue to function normally after the second stage of surge protection is tripped

30 Software Signs and Controllers shall be fully compatible with the DIA NTCIP sign software at no additional cost to the department in accordance with these specifications

DIA Parking Signs Page 5 of 5

40 Warranty and Telephone Technical Support One-year limited parts return-to-factory warranty Current CDOT and DIA

requirement Lifetime standard telephone support Current CDOT and DIA

requirement

  • Cover Page
  • Cover Letter
    • Cover Letter
    • Transmittal Letter
      • Product Details
        • Sign Brochure
        • Sign Details
        • System Block Diagram
        • Wiring Block Diagram
          • Industry Compliances
            • ISO Certificates
            • UL Authorization
            • NTCIP
            • Welding Procedures-Employees
              • Component Cut Sheets
                • Kynar
                • Lexan
                • Latch
                • Heat Tape
                • GFI
                • Hub
                • Controller
                • Comm Surge
                • AC Surge
                • Ethernet
                • Power Supply
                • LED
                  • Drawings
Page 23: )5217 $&&(66 6/,0/,1( - Denver International Airportbusiness.flydenver.com/bizpdf/DIAID_2318.pdfSign housings are designed in accordance with AASHTO Standard Specifications for Structural

wwwantairacom

Antaira Technologies - Toll-Free (877) 229-3665 - Phone (714) 671-9000 - FAX (714) 671-9944 - e-Mail infoantairacom - Website httpwwwantairacom

140

94

127

30

65

58

268

47

16

116

6

16

385

50 52

Lanolinx LNX-500A800A58-Port 10100BaseTX Slim Industrial Switch

wwwantairacom

Toll-Free (877) 229-3665Phone (714) 671-9000FAX (714) 671-9944

e-Mail infoantairacomWebsite httpwwwantairacom

Reverse Polarity Protection Present

Overload Current Protection Present

Mechanical Casing IP30 Metal Case Dimension (W x H x D) 30 x 140 x 95 mm (118 x 551 x 374 in) Installation DIN-RailWall Mountable

Weight Unit Weight 1 lbs Shipping Weight 15 lbs

Operation Temperature Standard -10deg C to 70deg C (14deg F to 158deg F) Wide Operating Temperature -40deg to 80deg C (-40deg to 176deg F)

Operation Humidity 5 to 95 (Non-condensing)

Storage Temperature -40deg C to 85deg C

EMI FCC Class A CE EN6100-4-2EN6100-4-3EN6100-4-4EN6100-4-5EN6100-4-6 EN6100-4-8EN6100-4-11EN6100-4-12EN6100-6-2EN6100-6-4

Safety ULcUL Class I Division 2 CE EN60950-1

Stability Testing Shock IEC60068-2-27 Free Fall IEC60068-2-32 Vibration IEC60068-2-6

Warranty 5-Year Warranty

LNX-500A 5-Port 10100BaseTX Slim Industrial Ethernet SwitchLNX-500A-T 5-Port 10100BaseTX Slim Industrial Ethernet Switch Wide Operating TemperatureLNX-800A 8-Port 10100BaseTX Slim Industrial Ethernet SwitchLNX-800A-T 8-Port 10100BaseTX Slim Industrial Ethernet Switch Wide Operating Temperature

DR-4524 45W 24VDC Industrial DIN Rail Power SupplyDR-75-24 75W 24VDC Industrial DIN Rail Power SupplyDR-120-24 120W 24VDC Industrial DIN Rail Power Supply

Standard IEEE 8023 10BaseT Ethernet IEEE 8023u 100BaseTX Fast Ethernet IEEE 8023x Flow Control and Back-Pressure

Protocol CSMACD

Switch Architecture Store and Forward

Transfer Rate 14880pps for Ethernet Port 148800pps for Fast Ethernet Port

MAC Address 2K MAC Address Table

Memory Buffer LNX-500A 384 Kbits LNX-800A 448 Kbits

LED Unit Power 1 Power 2 Fault Port LinkActivity Full-DuplexCollision

Connector LNX-500A 5 x 10100TX RJ-45 with Auto MDIMDI-X Function LNX-800A 8 x 10100TX RJ-45 with Auto MDIMDI-X Function

Network Cable 10BaseT 2-pair UTPSTP Cat 3 4 5 cable EIATIA-568 100-ohm (100m) 100BaseTX 2-pair UTPSTP Cat 5 cable EIATIA-568 100-ohm (100m)

Back-Plane LNX-500A 10 Gbps LNX-800A 16 Gbps

Packet Throughput Ability LNX-500A 149Mpps 64bytes LNX-800A 238Mpps 64bytes

Power Supply DC 12 ~ 48V Redundant Power with Polarity Reverse Protect Function and Removable Terminal Block

Power Consumption LNX-500A 293 Watts LNX-800A 471 Watts

technical datasheet

wwwmtl-instcom enquirymtl-instcom

are highly reliable dual-redundant varistor networks ensuring your site is never unprotected Fully automatic in operation ZoneDefender PRO reacts immediately clamping voltage surges without causing undue leakage losses under normal operation No operator intervention is required ZoneDefender PRO resets automatically and is maintenance free

Suitable for all AC power applications ZoneDefender PRO devices provide protection for AC power supplies with no restriction to the amount of load current

Thermal fusing is incorporated into each ZoneDefender PRO as an additional safety feature Short circuit protection with 200kA AIC rating is also supplied as standard for added peace of mind

ZoneDefender PRO offers an LED status indication allowing each varistor network to be continually monitored and indicated by LEDs on the front panel of the device In addition remote monitoring is enabled by the unitrsquos remote indication contacts

Installation is simple - the ZoneDefender PRO devices can be easily surface or nipple mounted

The ZoneDefender PRO Series is UL 1449 3rd Edition Listed and boasts an unrivaled 10 year lsquono questions askedrsquo manufacturers product warranty ZoneDefender PRO devices also exceed the requirements of ANSIIEEE C6245 and ANSIIEEE C6241

The ZoneDefender PRO Series is a versatile high performance surge protector designed for use in a wide variety of industrial institutional and commercial applications The ZoneDefender PRO is the most compact powerful feature-rich surge protector on the market today State-of-the-art circuitry protects equipment from high frequency noise as well as from damaging electrical transients and high-energy disturbances In addition the ZoneDefender PRO Series offers cost-effective high capacity protection along with application versatility features which make the Series the ultimate surge protection solution

ZoneDefender PRO units provide protection between Line to Neutral Line to Ground Line to Line and Neutral to Ground Utilizing Metal Oxide Varistor (MOV) technology the ZoneDefender PROrsquos protection circuits

ZoneDefender Pro SeriesThe most compact powerful feature-rich AC surge protector available

bull 80kA100kAamp120kAsurge-currentratingperphase

bull Includeshigh-performanceEMIRFIfiltering

bull LEDstatusindicationviasolidstatediagnosticsplusremoteindicationcontacts

bull Built-inaudiblealarm

bull Thermalandshortcircuitfusing

bull Shortcircuitcurrentrating200kAIC

bull UL14493rdEditionListed

bull 10yearproductwarranty

901-104RevB160811

EUROPE (EMEA) +44 (0)1582 723633 THE AMERICAS +1 800 835 7075 ASIA-PACIFIC +65 6 487 7887

enquirymtl-instcom csinfomtl-instcom salesmtlsingcomsg 901-104 RevB 160811

The given data is only intended as a product description and should not be regarded as a legal warranty of properties or guarantee In the interest of further technical developments we reserve the right to make design changes

SPECIFICATIONMaximum surge current (Imax)

80kA 100kA amp 120kA (820micros)Maximum continuous operating voltage

120240 versions - 140Vac270VacLines protected AC

L-N L-G L-L N-GDuty cycle performance (820micros)

Rated 1 impulse10000A gt6500 Impulses100A infinite

Long duration current pulse (101000micros) capability

3600A (tested)Frequency range

47Hz to 63HzAmbient temperature limits

ndash40degF to +185degF workingndash40degC to +85degC working

Humidity95 RH (non-condensing)

Audible Alarm90dB

EMIRFI Attenuation-75dB maximum 100kHz to 100MHz

Weight55 lbs (25 kg ) - Split Phase35 lbs (16 kg) - Single phase

DimensionsSee Figure 1 and Figure 2

SCCR RatingSuitable for use on a circuit capable of delivering not more than 200000 rms symmetrical Amperes 480V max

EMC complianceBS EN 60950 1992BS EN 61000-6-2 1999

Ratings in compliance with IEC 61643-1Imax = 80kA 100kA amp 120kAIimp = 5kA (10350)All current results are per phase

EnclosureNEMA 1 2 33R4 4X 12 and 13 (IP66)

Terminals10 AWG (5mm2)

MountingSurface mount by 021rdquo (5mm) diameter holes

Remote contactsForm C (NC NO C) 60W DC 120VA AC 3A max

Indication

Green LED onRed LED off Power protection in all

modes all phases

Green LED offRed LED on

Protection fault (remote indication alarm via contacts amp audible alarm)

Green LED onRed LED on Neutralground fault (voltage

potential)

DIMENSIONSFigure 1 Split phase dimensions

Figure 2 Single phase dimensions

Model Workingvoltage

UL1449 VPR3rd Edition

Limiting voltageUp

Ringwave200A Phase types

3kA 10kA (In) 80kA versions (V) (V) (V) (V) (kV) (V)ZD16700 120 600 580 800 08 60 Single phase 2-wireZD16701 120240 600 580 800 08 60 Split phase 3-wireZD16709 240 1200 890 1200 12 75 Single phase 2-wire TTZD16900 120TT 6001200 580890 8001300 0813 6075 Single phase 2-wire TTZD16901 120240TT 6001200 580890 8001300 0813 6075 Split phase 3-wire TT100kA versionsZD16730 120 600 580 800 08 60 Single phase 2-wireZD16731 120240 600 580 800 08 60 Split phase 3-wireZD16739 240 1200 890 1200 12 75 Single phase 2-wire TTZD16930 120TT 6001200 580890 8001300 0813 6075 Single phase 2-wire TTZD16931 120240TT 6001200 580890 8001300 0813 6075 Split phase 3-wire TT120kA versionsZD16740 120 600 580 800 08 60 Single phase 2-wireZD16741 120240 600 580 800 08 60 Split phase 3-wireZD16749 240 1200 890 1200 12 75 Single phase 2-wire TTZD16940 120TT 6001200 580890 8001300 0813 6075 Single phase 2-wire TTZD16941 120240TT 6001200 580890 8001300 0813 6075 Split phase 3-wire TT

TO ORDER SPECIFY

APPROVALSCountry StandardAuthority Approved for Product

United StatesCanada

UL 1449 3rd Edition Listed AC power product ZD16700 ZD16701 ZD16709 ZD16900 ZD16901 ZD16730 ZD16731 ZD16739 ZD16930 ZD16931 ZD16740 ZD16741 ZD16749 ZD16940 ZD16941

randybobo
Rectangle

Notes1 Safety approvals cover frequency 47-63 Hz2 At low temperature and low line voltage start uptime will increase

AC-DC

Specification

100 Watts

bull -40 ordmC to +75 ordmC Operation

bull 100 W - Baseplate Cooled

bull High Efficiency Resonant Topology

bull Remote Sense

bull 5V Standby Output

bull Remote OnOff amp Power OK Signal

bull 3 Year Warranty

ECC100 Series

InputInput Voltage bull 85-264 VAC (120-370 VDC) derate output

power lt90 VAC by 10Input Frequency bull 47-400 Hz (See note 1)Input Current bull 14 A typical at 115 VAC full load

08 A typical at 230 VAC full loadInrush Current bull 40 A max at 230 VAC 25 ordmC cold startPower Factor bull EN61000-3-2 class AEarth Leakage Current bull 300 microA at 264 VAC60 Hz max

0511 mA 115230 VAC at 400 Hz typInput Protection bull Internal T50 A250 V fuse in line

and neutral

OutputOutput Voltage bull 12-48 VDC (see tables)Output Voltage Trim bull plusmn5Initial Set Accuracy bull plusmn1 V1 plusmn3 V2Minimum Load bull No minimum load requiredStart Up Delay bull Typically 1 s (see note 2)Start Up Rise Time bull 50 ms typicalHold Up Time bull 16 ms min at 115 VACDrift bull plusmn02 after 20 min warm upLine Regulation bull plusmn05 maxLoad Regulation bull plusmn1 V1 plusmn5 V2 maxOverUndershoot bull 5 typicalTransient Response bull 4 max deviation recovery to within

1 in 500 micros for a 50-75-50 loadchange

Ripple amp Noise bull 1 pk-pk V1 V2 2 20 MHz bandwidthOvervoltage Protection bull 115-140 Vnom recycle input to resetOverload Protection bull 110-150 V1 onlyShort Circuit Protection bull Continuous trip and restart (Hiccup mode)Temperature bull 005˚CCoefficientRemote Sense bull Compensates for 05 V total voltage dropRemote OnOff bull Uncommitted isolated optocoupler diode

powered diode inhibits V1

xppowercom

GeneralEfficiency bull 88 typicalIsolation bull 4000 VAC Input to Output

1500 VAC Input to Ground500 VDC Output to Ground

Switching Frequency bull 65 kHz typicalSignals bull Power OK - open collector

Remote OnOff 5 V StandbyMTBF bull 220 kHrs to MIL-HDBK-217F at 25 ordmC GB

EnvironmentalOperating Temperature bull -40 ˚C to +75 ˚C ambient Baseplate must

be maintained le+85 ordmC see longformdatasheet for further details

Cooling bull Baseplate conduction coolingOperating Humidity bull 95 RH non-condensingStorage Temperature bull -40 ˚C to +85 ˚COperating Altitude bull 3000 mShock bull 30 g pk half sine 6 axesVibration bull 2 g rms 5 Hz to 500 kHz 3 axes

EMC amp SafetyLow Voltage PSU EMC bull EN61204-3 high severity level as belowEmissions bull EN55022 level B conducted

EN55022 level A radiatedHarmonic Currents bull EN61000-3-2 class AVoltage Flicker bull EN61000-3-3Radiated Immunity bull EN61000-4-3 level 3 Perf Criteria AEFTBurst bull EN61000-4-4 level 3 Perf Criteria ASurge bull EN61000-4-5 installation class 3

Perf Criteria A installation class 4Perf Criteria A with optional filter board

Conducted Immunity bull EN61000-4-6 level 3 Perf Criteria ADips amp Interruptions bull EN61000-4-11 30 10 ms 60 100 ms

100 5000 ms Perf Criteria A B BSafety Approvals bull IEC60950-1 CB report CSA 222 No

60950-1 UL60950-1 TUV EN60950-1Equipment Protection bull Class IClass

06-May-09

AC-DC

025 FastonGround tab

2 x 020(508)

230 (5842)

2 x 460 (11684)

500 (1270)

155(394)

2 x 023(58)

J11

2

3 x 020(508)

040(102)

2 x 370(9398)

5 x M3 clearance holes

410(1041)

330(838)

Voltage Adj

Mounting surfacemarked with ldquoArdquo

J2

J3

1

12

10 9

8

ECC100Models and Ratings

Input Connector J1Molex PN 09-65-2038

1 Line2 Neutral

Mechanical Details

Notes1 All dimensions in inches (mm)2 Tolerance xx = plusmn002 (050) xxx = plusmn001 (025)

3 Weight 12 lbs (550g)

J1 mates with Molex housingPN 09-50-1031

Output Connector J2Molex PN 09-65-2088

Pin Single Output1 +V12 +V13 +V14 +V15 RTN6 RTN7 RTN8 RTN

J2 mates with Molex housing PN09-50-1081 and both with Molexseries 5194 crimp terminals

Signal Connector J3Molex PN B10B-PHDSS

1 +5 V Standby2 Logic GND3 Logic GND4 Power OK5 Inhibit Hi6 Inhibit Lo7 +Sense8 -Sense9 +Vout10 -Vout

J3 mates with JST housing PNPHDR-10VS and withJST SPHD-001T-P05 crimp terminals

Output Power Output Voltage V1 MaxOutput Current V1 Standby Supply V2 Model Number

100 W 120 VDC 81 A 50 V05 A ECC100US12

100 W 150 VDC 65 A 50 V05 A ECC100US15

100 W 240 VDC 41 A 50 V05 A ECC100US24

100 W 280 VDC 35 A 50 V05 A ECC100US28

100 W 480 VDC 20 A 50 V05 A ECC100US48

debode
Highlight

1

HLMP-EGxx HLMP-EHxx HLMP-ELxxNew T-1frac34 (5mm) Extra High Brightness AlInGaP LED Lamps

Data Sheet

Features

Viewing angle 15deg 23deg 30deg

High luminous output

Colors 590nm Amber 615nm Red Orange 626nm Red

Package options

With or without lead standoff

Superior resistance to moisture

Untinted for 15deg 23deg and 30deg lamps

Applications

Traffic management- Traffic signals- Pedestrian signals- Work zone warning lights- Variable message signs

Solar Power signs

Commercial outdoor advertising- Signs- Marquees

Description

These Precision Optical Performance AlInGaP LEDs provide superior light output for excellent readability in sunlight and are extremely reliable AlInGaP LED tech-nology provides extremely stable light output over long periods of time Precision Optical Performance lamps utilize the aluminum indium gallium phosphide (AlInGaP) technology

These LED lamps are untinted T-1frac34 packages incorpo-rating second generation optics producing well defined spatial radiation patterns at specific viewing cone angles

These lamps are made with an advanced optical grade epoxy offering superior high temperature and high moisture resistance performance in outdoor signal and sign application The maximum LED junction tempera-ture limit of +130degC enables high temperature operation in bright sunlight conditions The epoxy contains both uv-a and uv-b inhibitors to reduce the effects of long term exposure to direct sunlight

Benefits

Superior performance for outdoor environments

Suitable for auto-insertion onto PC board

2

Package Dimension

A Non-standoff B Standoff

Viewing Angle d

15deg 1239plusmn025(0476plusmn0010)

23deg amp 30deg 1196plusmn025(0459plusmn0010)

Notes1 All dimensions are in millimeters (inches) 2 Leads are mild steel with tin plating3 The epoxy meniscus is 121mm max4 For Identification of polarity after the

leads are trimmed off please refer to the illustration below

CATHODE ANODE

114 plusmn 020(0045 plusmn 0008)

580 plusmn 020(0228 plusmn 0008)

3160(1244) MIN

070 (0028)MAX

100(0039)

MIN

871 plusmn 020(0343 plusmn 0008)

254 plusmn 038(0100 plusmn 0015)

050 plusmn 010(0020 plusmn 0004) SQ TYP

CATHODELEAD

235 (0093)MAX

CATHODEFLAT

114 plusmn 020(0045 plusmn 0008)

580 plusmn 020(0228 plusmn 0008)

3160(1244) MIN

070 (0028)MAX

100(0039)

MIN

871 plusmn 020(0343 plusmn 0008)

254 plusmn 038(0100 plusmn 0015)

050 plusmn 010(0020 plusmn 0004) SQ TYP

CATHODELEAD

CATHODEFLAT

d

150 plusmn 015(0059 plusmn 0006)

500 plusmn 020(0197 plusmn 0008)

500 plusmn 020(0197 plusmn 0008)

3

Part Numbering System

Note Please refer to AB 5337 for complete information on part numbering system

Device Selection Guide

Typical viewingAngle 2θ12 (Deg) [4]

Color and DominantWavelength (nm) Typ [3]

Lamps without Standoff on leads(Package drawing A)

Lamps with Standoff on leads (Package drawing B)

Luminous Intensity Iv (mcd) [125] at 20 mA

Min Max

15deg Amber 590 HLMP-EL1A-Z1KDD HLMP-EL1B-Z1KDD 12000 21000

HLMP-EL1A-Z1LDD HLMP-EL1B-Z1LDD 12000 21000

Red 626 HLMP-EG1A-Z10DD HLMP-EG1B-Z10DD 12000 21000

Red Orange 615 HLMP-EH1A-Z10DD HLMP-EH1B-Z10DD 12000 21000

23deg Amber 590 HLMP-EL2A-XYKDD HLMP-EL2B-XYKDD 7200 12000

HLMP-EL2A-XYLDD HLMP-EL2B-XYLDD 7200 12000

Red 626 HLMP-EG2A-XY0DD HLMP-EG2B-XY0DD 7200 12000

Red Orange 615 HLMP-EH2A-XY0DD HLMP-EH2B-XY0DD 7200 12000

30deg Amber 590 HLMP-EL3A-VWKDD HLMP-EL3B-VWKDD 4200 7200

HLMP-EL3A-VWLDD HLMP-EL3B-VWLDD 4200 7200

HLMP-EL3A-WXKDD HLMP-EL3B-WXKDD 5500 9300

HLMP-EL3A-WXLDD HLMP-EL3B-WXLDD 5500 9300

Red 626 HLMP-EG3A-VW0DD HLMP-EG3B-VW0DD 4200 7200

HLMP-EG3A-WX0DD HLMP-EG3B-WX0DD 5500 9300

Red Orange 615 HLMP-EH3A-WX0DD HLMP-EH3B-WX0DD 5500 9300Notes1 The luminous intensity is measured on the mechanical axis of the lamp package and it is tested with pulsing condition2 The optical axis is closely aligned with the package mechanical axis3 Dominant wavelength λd is derived from the CIE Chromaticity Diagram and represents the color of the lamp4 θfrac12 is the off-axis angle where the luminous intensity is half the on-axis intensity 5 Tolerance for each bin limit is plusmn 15

HLMP ndash E x xx - x x x xx

Mechanical OptionsDD Ammo Pack

Color Bin Selections0 Full color distributionK Color Bin 2 amp 4L Color Bin 4 amp 6

Maximum Intensity BinRefer to Device Selection Guide

Minimum Intensity Bin

Viewing Angle and Lead Standoffs1A 15deg without lead standoff1B 15deg with lead standoff2A 23deg without lead standoff2B 23deg with lead standoff3A 30deg without lead standoff3B 30deg with lead standoff

ColorG Red 626nmL Amber 590nmH Red Orange 615nm

Refer to Device Selection Guide

4

Electrical Optical Characteristics

TJ = 25degC

Parameter Symbol Min Typ Max Units Test Conditions

Forward Voltage Amber Red Red Orange VF 18 21 24 V

IF = 20 mA

Reverse Voltage VR 5 V IR = 100 μA

Dominant Wavelength [1]

Amber Red Red Orange

d584561806120

590062606150

594563006190

nm IF = 20 mA

Peak Wavelength Amber Red Red Orange

PEAK594634621

nm Peak of Wavelength of Spectral Distribution at IF = 20 mA

Spectral Halfwidth Amber Red Red Orange

∆12131414

nm

Thermal resistance RJ-PIN 240 degCW LED junction to anode lead

Luminous Efficacy [2]

Amber Red Red Orange

ηv500200265

lmW Emitted Luminous FluxEmitted Radiant Flux

Luminous Flux Amber Red Red Orange

Φv210023002300

mlm IF = 20 mA

Luminous Efficiency [3]

Amber Red Red Orange

ηe505555

lmW Emitted Luminous FluxElectrical Power

Thermal coefficient of d Amber Red Red Orange

008005007

nmdegC IF = 20 mA +25degC le TJ le +100degC

Notes1 The dominant wavelength λd is derived from the CIE Chromaticity Diagram referenced to Illuminant E Tolerance for each color of dominant

wavelength is +- 05nm2 The radiant intensity Ie in watts per steradian maybe found from the equation Ie = Iv ηV where Iv is the luminous intensity in candela and ηV is

the luminous efficacy in lumens watt3 ηe = Φv IF x VF where Φv is the emitted luminous flux IF is electrical forward current and VF is the forward voltage

Absolute Maximum Ratings TJ = 25degC

Parameter Red Amber Red Orange Unit

DC Forward Current [2] 50 mA

Peak Forward Current 100 [1] mA

Average forward current 30 mA

Power Dissipation 120 mW

Reverse Voltage 5 V

Operating Temperature Range -40 to +100 degC

Storage Temperature Range -40 to +100 degC

Notes1 Duty Factor 30 frequency 1KHz2 Derate linearly as shown in Figure 4

5

Figure 1 Relative Intensity vs Peak Wavelength Figure 2 Forward Current vs Forward Voltage

Figure 3 Relative Luminous Intensity vs Forward Current Figure 4 Maximum Forward Current vs Ambient Temperature

Figure 5Radiation Pattern for 15deg Viewing Angle Lamp Figure 6 Radiation Pattern for 23deg Viewing Angle Lamp

0

20

40

60

80

100

0 1 2 3

FORWARD VOLTAGE-V

FORW

ARD

CURREN

T-mA

0005

1015

2025

3035

4045

50

0 20 40 60 80 100DC FORWARD CURRENT - mA

RELA

TIVE

LUM

INOU

S INTEN

SITY

(NORMAL

IZED

AT 2

0 mA)

0

10

20

30

40

50

60

0 20 40 60 80 100

TA - AMBIENT TEMPERATURE - -C

I FMAX

- MAX

IMUM

FORW

ARD

CURREN

T - mA

00

02

04

06

08

10

-90 -60 -30 0 30 60 90

ANGULAR DISPLACEMENT-DEGREE

NORM

ALIZED

INTE

NSIT

Y

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPLACEMENT-DEGREE

NORM

ALIZED

INTE

NSIT

Y

00

02

04

06

08

10

500 550 600 650WAVELENGTH - nm

RELA

TIVE

INTE

NSIT

Y RedAmber

Red Orange

6

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPLACEMENT-DEGREE

NORM

ALIZED

INTE

NSIT

Y

Figure 7 Radiation Pattern for 30deg Viewing Angle Lamp

Relative Forward Voltage vs Junction Temperature

Relative Light Output vs Junction Temperature

01

10

100

-40 -20 0 20 40 60 80 100 120 140TJ - JUNCTION TEMPERATURE - degC

RELA

TIVE

LIGH

T OUTPU

T (N

ORMAL

IZED

AT T

J=25degC

)

-030

-025

-020

-015

-010

-005

000

005

010

015

020

-40 -20 0 20 40 60 80 100 120 140

TJ - JUNCTION TEMPERATURE - degC

FORW

ARD VOLTAGE S

HIFT

- V

Red Orange

Red

Amber

Red Orange

Red

Amber

7

Intensity Bin Limit Table (131 Iv bin ratio)

Bin

Intensity (mcd) at 20mA

Min Max

V 4200 5500

W 5500 7200

X 7200 9300

Y 9300 12000

Z 12000 16000

1 16000 21000

Tolerance for each bin limit is plusmn 15

VF Bin Table (V at 20mA)

Bin ID Min Max

VD 18 20

VA 20 22

VB 22 24

Tolerance for each bin limit is plusmn 005V

Avago Color Bin on CIE 1931 Chromaticity Diagram

0280

0300

0320

0340

0360

0380

0400

0420

0440

0460

0500 0550 0600 0650 0700 0750 0800X

Y

2

4

6

Amber

Red

Red Orange

Red Color Range

MinDom

Max Dom X min Y Min X max Y max

618 630 06872 03126 06890 02943

06690 03149 07080 02920

Tolerance for each bin limit is plusmn 05nm

Amber Color Range

BinMin Dom

Max Dom Xmin Ymin Xmax Ymax

2 587 5895 05570 04420 05670 04250

05530 04400 05720 04270

4 5895 592 05720 04270 05820 04110

05670 04250 05870 04130

6 592 5945 05870 04130 05950 03980

05820 04110 06000 03990

Tolerance for each bin limit is plusmn 05nm

Red Orange Color Range

MinDom

Max Dom Xmin Ymin Xmax Ymax

612 619 06712 06887 06716 06549

03280 03109 03116 03282

Tolerance for each bin limit plusmn 05nm

NoteAll bin categories are established for classification of products Products may not be available in all bin categories Please contact Avago representative for further information

8

Precautions

Lead Forming The leads of an LED lamp may be preformed or cut to

length prior to insertion and soldering on PC board

For better control it is recommended to use proper tool to precisely form and cut the leads to applicable length rather than doing it manually

If manual lead cutting is necessary cut the leads after the soldering process The solder connection forms a mechanical ground which prevents mechanical stress due to lead cutting from traveling into LED package This is highly recommended for hand solder operation as the excess lead length also acts as small heat sink

Soldering and Handling Care must be taken during PCB assembly and

soldering process to prevent damage to the LED component

LED component may be effectively hand soldered to PCB However it is only recommended under unavoidable circumstances such as rework The closest manual soldering distance of the soldering heat source (soldering ironrsquos tip) to the body is 159mm Soldering the LED using soldering iron tip closer than 159mm might damage the LED

159mm

ESD precaution must be properly applied on the soldering station and personnel to prevent ESD damage to the LED component that is ESD sensitive Do refer to Avago application note AN 1142 for details The soldering iron used should have grounded tip to ensure electrostatic charge is properly grounded

Recommended soldering condition

Wave Soldering [1 2]

Manual Solder Dipping

Pre-heat temperature 105 degC Max -

Preheat time 60 sec Max -

Peak temperature 260 degC Max 260 degC Max

Dwell time 5 sec Max 5 sec Max

Note 1) Above conditions refers to measurement with thermocouple

mounted at the bottom of PCB2) It is recommended to use only bottom preheaters in order to reduce

thermal stress experienced by LED

Wave soldering parameters must be set and maintained according to the recommended temperature and dwell time Customer is advised to perform daily check on the soldering profile to ensure that it is always conforming to recommended soldering conditions

Anode

Note 1 PCB with different size and design (component density) will have

different heat mass (heat capacity) This might cause a change in temperature experienced by the board if same wave soldering setting is used So it is recommended to re-calibrate the soldering profile again before loading a new type of PCB

2 Avago Technologiesrsquo high brightness LED are using high efficiency LED die with single wire bond as shown below Customer is advised to take extra precaution during wave soldering to ensure that the maximum wave temperature does not exceed 260degC and the solder contact time does not exceeding 5sec Over-stressing the LED during soldering process might cause premature failure to the LED due to delamination

Avago Technologies LED Configuration

Note Electrical connection between bottom surface of LED die and the lead frame is achieved through conductive paste

Any alignment fixture that is being applied during wave soldering should be loosely fitted and should not apply weight or force on LED Non metal material is recommended as it will absorb less heat during wave soldering process

Note In order to further assist customer in designing jig accurately that fit Avago Technologiesrsquo product 3D model of the product is available upon request

At elevated temperature LED is more susceptible to mechanical stress Therefore PCB must allowed to cool down to room temperature prior to handling which includes removal of alignment fixture or pallet

If PCB board contains both through hole (TH) LED and other surface mount components it is recommended that surface mount components be soldered on the top side of the PCB If surface mount need to be on the bottom side these components should be soldered using reflow soldering prior to insertion the TH LED

Recommended PC board plated through holes (PTH) size for LED component leads

LED component lead size Diagonal

Plated through hole diameter

045 x 045 mm(0018x 0018 inch)

0636 mm(0025 inch)

098 to 108 mm(0039 to 0043 inch)

050 x 050 mm(0020x 0020 inch)

0707 mm(0028 inch)

105 to 115 mm(0041 to 0045 inch)

Over-sizing the PTH can lead to twisted LED after clinching On the other hand under sizing the PTH can cause difficulty inserting the TH LED

9

Refer to application note AN5334 for more information about soldering and handling of high brightness TH LED lamps

Example of Wave Soldering Temperature Profile for TH LED

Ammo Packs Drawing

Note The ammo-packs drawing is applicable for packaging option ndashDD amp -ZZ and regardless standoff or non-standoff

Recommended solder Sn63 (Leaded solder alloy)SAC305 (Lead free solder alloy)

Flux Rosin flux

Solder bath temperature 255degC plusmn 5degC (maximum peak temperature = 260degC)

Dwell time 30 sec - 50 sec(maximum = 5sec)

Note Allow for board to be sufficientlycooled to room temperature beforeexerting mechanical force

60sec Max

TIME (sec)

260 degC Max

105 degC Max

TEMPERA

TURE

(degC)

10

Packaging Box for Ammo Packs

Note The dimension for ammo pack is applicable for the device with standoff and without standoff

Packaging Label(i) Avago Mother Label (Available on packaging box of ammo pack and shipping box)

13

13

13

$$$

amp

13()

+amp13amp(amp+---(+)012-

DISCLAIMER AVAGOrsquoS PRODUCTS AND SOFTWARE ARE NOT SPECIFICALLY DESIGNED MANUFACTURED OR AUTHORIZED FOR SALE AS PARTS COMPONENTS OR ASSEMBLIES FOR THE PLANNING CONSTRUCTION MAINTENANCE OR DIRECT OPERATION OF A NUCLEAR FACILITY OR FOR USE IN MEDICAL DEVICES OR APPLICATIONS CUSTOMER IS SOLELY RESPONSIBLE AND WAIVES ALL RIGHTS TO MAKE CLAIMS AGAINST AVAGO OR ITS SUPPLIERS FOR ALL LOSS DAMAGE EXPENSE OR LIABILITY IN CONNECTION WITH SUCH USE

amp(313

313

amp

4

413

+)

$5amp136$

amp

13()

amp

(+)012-

(ii) Avago Baby Label (Only available on bulk packaging)

Acronyms and Definition

BIN

(i) Color bin only or VF bin only

(Applicable for part number with color bins but without VF bin OR part number with VF bins and no color bin)

OR

(ii) Color bin incorporated with VF Bin

(Applicable for part number that have both color bin and VF bin)

Example

(i) Color bin only or VF bin only

BIN 2 (represent color bin 2 only)

BIN VB (represent VF bin ldquoVBrdquo only)

(ii) Color bin incorporate with VF Bin

BIN 2VB

VB VF bin ldquoVBrdquo

2 Color bin 2 only

For product information and a complete list of distributors please go to our web site wwwavagotechcom

Avago Avago Technologies and the A logo are trademarks of Avago Technologies in the United States and other countriesData subject to change Copyright copy 2005-2010 Avago Technologies All rights reserved AV02-1687EN - February 23 2010

HLMP-Cx1A1B2A2B3A3BNew 5mm Blue and Green LED Lamps

Data Sheet

CAUTION INGaN devices are Class 1C HBM ESD sensitive per JEDEC Standard Please observe appropriate precautions during handling and processing Refer to Application Note AN ndash 1142 for additional details

Description

These high intensity blue and green T-1frac34 package LEDs are untinted and non-diffused Based on the most efficient and cost effective InGaN material technology and incor-porating second generation optics they produce well defined spatial radiation patterns at specific viewing cone angles

Advanced optical grade epoxy construction offers superior high temperature and moisture resistance per-formance in outdoor signal and sign applications

Features

Well defined spatial radiation pattern

High luminous output

Untinted Non-diffused

Available in Colorndash Blue 470nmndash Green 525nm

Viewing Angle 15deg 23deg and 30deg

Standoff or non-standoff

Superior resistance to moisture

Applications

Commercial outdoor advertising

Traffic Sign

Variable Message Sign

2

Package Dimensions

Drawing A (Non-standoff)

Drawing B (Standoff)

cathodeflat

Cathode

d

100 plusmn 0200039 plusmn 0008

130 plusmn 0150051 plusmn 0006870 plusmn 020

0343 plusmn 0008

500 plusmn 0200197 plusmn 0008

580 plusmn 0200228 plusmn 0008

254 plusmn 0380100 plusmn 0015

070 max0028

3160min1244

sq typ050 plusmn 0100020 plusmn 0004

100 min0039

Viewing Angle d

HLMP-Cx1B 1296plusmn025(0510plusmn0010)

HLMP-Cx2B 1232 plusmn025(0485plusmn0010)

HLMP-Cx3B 1200plusmn025(0472plusmn0010)

Notes1 All dimensions are in millimeters (inches) 2 Leads are mild steel with tin plating3 The epoxy meniscus is 150mm max

100 plusmn 0200039 plusmn 0008

070 max0028

870 plusmn 0200343 plusmn 0008

500 plusmn 0200197 plusmn 0008

3160min1244

Cathode 100 min0039

sq typ050 plusmn 0100020 plusmn 0004

254 plusmn 0380100 plusmn 0015

cathodeflat

580 plusmn 0200228 plusmn 0008

3

Device Selection Guide

Part Number ColorTypical Viewing angle 2frac12 (deg) [4]

Luminous Intensity Iv (mcd) at 20 mA [125]

Standoff Non Standoff

Package drawingMin Max

HLMP-CB1A-XY0DD Blue 15deg 7200 12000 Non Standoff A

HLMP-CB1A-XYBDD

HLMP-CB1A-XYCDD

HLMP-CB1B-XY0DD Standoff B

HLMP-CB1B-XYBDD

HLMP-CB1B-XYCDD

HLMP-CB2A-VW0DD 23deg 4200 7200 Non Standoff A

HLMP-CB2A-VWBDD

HLMP-CB2A-VWCDD

HLMP-CB2B-VW0DD Standoff B

HLMP-CB2B-VWBDD

HLMP-CB2B-VWCDD

HLMP-CB3A-UV0DD 30deg 3200 5500 Non Standoff A

HLMP-CB3A-UVBDD

HLMP-CB3A-UVCDD

HLMP-CB3B-UV0DD Standoff B

HLMP-CB3B-UVBDD

HLMP-CB3B-UVCDD

HLMP-CM1A-450DD Green 15deg 35000 59000 Non Standoff A

HLMP-CM1A-45BDD

HLMP-CM1A-45CDD

HLMP-CM1B-450DD Standoff B

HLMP-CM1B-45BDD

HLMP-CM1B-45CDD

HLMP-CM2A-120DD 23deg 16000 27000 Non Standoff A

HLMP-CM2A-12BDD

HLMP-CM2A-12CDD

HLMP-CM2B-120DD Standoff B

HLMP-CM2B-12BDD

HLMP-CM2B-12CDD

HLMP-CM3A-Z10DD 30deg 12000 21000 Non Standoff A

HLMP-CM3A-Z1BDD

HLMP-CM3A-Z1CDD

HLMP-CM3B-Z10DD Standoff B

HLMP-CM3B-Z1BDD

HLMP-CM3B-Z1CDD

Notes1 The luminous intensity is measured on the mechanical axis of the lamp package and it is tested with pulsing condition2 The optical axis is closely aligned with the package mechanical axis3 Dominant wavelength d is derived from the CIE Chromaticity Diagram and represents the color of the lamp4 frac12 is the off-axis angle where the luminous intensity is half the on-axis intensity 5 Tolerance for each bin limit is plusmn 15

4

Part Numbering System

Note please refer to AB 5337 for complete information on part numbering system

Packaging OptionDD Ammo Pack

Color Bin Selection0 Full DistributionB Color Bin 2 amp 3C Color Bin 3 amp 4

Maximum Intensity Bin 0 No maximum intensity limit (refer to selection guide)

Minimum Intensity Bin Refer to Device Selection Guide

Viewing Angle and Lead Standoffs1A 15deg without lead standoff1B 15deg with lead standoff2A 23deg without lead standoff2B 23deg with lead standoff3A 30deg without lead standoff3B 30deg with lead standoff

ColorB Blue 470M Green 525

HLMP C x xx x x x xx

Absolute Maximum Ratings TJ = 25degC

Parameter Blue Green Unit

DC Forward Current [1] 30 mA

Peak Forward Current 100 [2] mA

Power Dissipation 116 mW

Reverse Voltage 5 V

LED Junction Temperature 110 degC

Operating Temperature Range -40 to + 85 degC

Storage Temperature Range -40 to + 100 degC

Notes1 Derate linearly as shown in figure 42 Duty Factor 10 frequency 1KHz

5

Electrical Optical Characteristics TJ = 25degC

Parameter Symbol Min Typ Max Units Test Conditions

Forward VoltageGreen Blue

VF28 32 38

V IF = 20 mA

Reverse Voltage VR 5 V IR = 10 A

Dominant Wavelength[1]

GreenBlue

d51904600

52504700

53904800

nm IF = 20 mA

Peak WavelengthGreenBlue

PEAK516464

nm Peak of Wavelength of Spectral Distribution at IF = 20 mA

Spectral Half WidthGreenBlue

123023

nm IF = 20mA

Thermal Resistance RJ-PIN 240 degCW LED Junction-to-Pin

Luminous Efficacy [2]

GreenBlue

V51878

lmW Emitted Luminous Flux Emitted Radiant Flux

Thermal coefficient of dGreenBlue

00280024

nmdegC IF = 20 mA +25degC le TJ le +100degC

Notes1 The dominant wavelength is derived from the chromaticity Diagram and represents the color of the lamp2 The radiant intensity Ie in watts per steradian may be found from the equation Ie = IVV where IV is the luminous intensity in candelas and V is

the luminous efficacy in lumenswatt

6

Figure 1 Relative Intensity vs Wavelength Figure 2 Forward Current vs Forward Voltage

Figure 3 Relative Intensity vs Forward Current Figure 4 Maximum Forward Current vs Ambient Temperature

Figure 5 Relative Dominant Wavelength Shift vs Forward Current Figure 6 Radiation Pattern for 15deg

0001

0203

04

050607

08

0910

380 430 480 530 580 630WAVELENGTH - nm

RELA

TIVE

INTENS

ITY

GREENBLUE

0

20

40

60

80

100

0 1 2 3 4 5FORWARD VOLTAGE-V

FORW

ARD CU

RREN

T-m

A

00

05

10

15

20

25

30

35

0 20 40 60 80 100 120DC FORWARD CURRENT-mA

RELA

TIVE

LUM

INOUS INT

ENSI

TY(NOR

MAL

IZED

AT 20m

A)

GREEN

BLUE

-10

-5

0

5

10

0 20 40 60 80 100FORWARD CURRENT-mA

RELA

TIVE

DOM

INAN

T W

AVEL

ENGT

H SH

IFT -

nm GREEN

BLUE

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT -DEGREE

NORM

ALIZ

ED IN

TENS

ITY

0

5

10

15

20

25

30

35

0 20 40 60 80 100TA - AMBIENT TEMPERATURE - degC

I Fmax

- M

AXIM

UM FO

RWARD

CURR

ENT -

mA

7

Figure 7 Radiation Pattern for 23deg Figure 8 Radiation Pattern for 30deg

Figure 9 Relative Light Output vs Junction Temperature Figure 10 Relative Forward Voltage vs Junction Temperature

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT - DEGREE

NORM

ALIZ

ED IN

TENS

ITY

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT - DEGREE

NORM

ALIZ

ED IN

TENS

ITY

01

1

10

-40 -20 0 20 40 60 80 100 120TJ - JUNCTION TEMPERATURE TJ - JUNCTION TEMPERATURE

NORM

ALZI

ED IN

TENS

ITY (

PHOTO)

-03

-02

-01

0

01

02

03

-40 -20 0 20 40 60 80 100 120

FORW

ARD

VOLT

AGE S

HIFT

-VGreenBlue

GreenBlue

Intensity Bin Limit Table (131 Iv bin ratio)

BinIntensity (mcd) at 20mAMin Max

U 3200 4200

V 4200 5500

W 5500 7200

X 7200 9300

Y 9300 12000

Z 12000 16000

1 16000 21000

2 21000 27000

3 27000 35000

4 35000 45000

5 45000 59000

Tolerance for each bin limit is plusmn 15

Green Color Bin Table

Bin Min Dom Max Dom1 5190 5230

2 5230 5270

3 5270 5310

4 5310 5350

5 5350 5390

Tolerance for each bin limit is plusmn 05nm

Blue Color Bin Table

Bin Min Dom Max Dom1 4600 4640

2 4640 4680

3 4680 4720

4 4720 4760

5 4760 4800

Tolerance for each bin limit is plusmn 05nmNote 1 All bin categories are established for classification of products Products may not be available in all bin categories Please contact your Avago

representative for further information

8

Precautions

Lead Forming

The leads of an LED lamp may be preformed or cut to length prior to insertion and soldering on PC board

For better control it is recommended to use proper tool to precisely form and cut the leads to applicable length rather than doing it manually

If manual lead cutting is necessary cut the leads after the soldering process The solder connection forms a mechanical ground which prevents mechanical stress due to lead cutting from traveling into LED package This is highly recommended for hand solder operation as the excess lead length also acts as small heat sink

Soldering and Handling

Care must be taken during PCB assembly and soldering process to prevent damage to the LED component

LED component may be effectively hand soldered to PCB However it is only recommended under unavoidable circumstances such as rework The closest manual soldering distance of the soldering heat source (soldering ironrsquos tip) to the body is 159mm Soldering the LED using soldering iron tip closer than 159mm might damage the LED

ESD precaution must be properly applied on the 159mm

soldering station and personnel to prevent ESD damage to the LED component that is ESD sensitive Do refer to Avago application note AN 1142 for details The soldering iron used should have grounded tip to ensure electrostatic charge is properly grounded

Recommended soldering condition

Wave Soldering [1 2]

Manual Solder Dipping

Pre-heat temperature 105degC Max -

Preheat time 60 sec Max -

Peak temperature 260degC Max 260degC Max

Dwell time 5 sec Max 5 sec Max

Note 1 Above conditions refers to measurement with thermocouple

mounted at the bottom of PCB2 It is recommended to use only bottom preheaters in order to reduce

thermal stress experienced by LED

Wave soldering parameters must be set and maintained according to the recommended temperature and dwell time Customer is advised to perform daily check on the soldering profile to ensure that it is always conforming to recommended soldering conditions

Note 1 PCB with different size and design (component density) will have

different heat mass (heat capacity) This might cause a change in temperature experienced by the board if same wave soldering setting is used So it is recommended to re-calibrate the soldering profile again before loading a new type of PCB

Avago Technologies LED Configuration

Any alignment fixture that is being applied during wave soldering should be loosely fitted and should not apply weight or force on LED Non metal material is recommended as it will absorb less heat during wave soldering process

At elevated temperature LED is more susceptible to mechanical stress Therefore PCB must allowed to cool down to room temperature prior to handling which includes removal of alignment fixture or pallet

If PCB board contains both through hole (TH) LED and other surface mount components it is recommended that surface mount components be soldered on the top side of the PCB If surface mount need to be on the bottom side these components should be soldered using reflow soldering prior to insertion the TH LED

Recommended PC board plated through holes (PTH) size for LED component leads

LED component lead size Diagonal

Plated through hole diameter

045 x 045 mm(0018x 0018 inch)

0636 mm(0025 inch)

098 to 108 mm(0039 to 0043 inch)

050 x 050 mm(0020x 0020 inch)

0707 mm(0028 inch)

105 to 115 mm(0041 to 0045 inch)

Over-sizing the PTH can lead to twisted LED after clinching On the other hand under sizing the PTH can cause difficulty inserting the TH LED

Refer to application note AN5334 for more information about soldering and handling of high brightness TH LED lamps

CATHODE

InGaN Device

9

Example of Wave Soldering Temperature Profile for TH LED

Recommended solder Sn63 (Leaded solder alloy)SAC305 (Lead free solder alloy)

Flux Rosin flux

Solder bath temperature 255degC plusmn 5degC (maximum peak temperature = 260degC)

Dwell time 30 sec - 50 sec(maximum = 5sec)

Note Allow for board to be sufficientlycooled to room temperature beforeexerting mechanical force

60 sec Max

TIME (sec)

260degC Max

105degC Max

TEM

PERA

TURE

(degC)

Ammo Packs Drawing

Note The ammo-packs drawing is applicable for packaging option ndashDD amp -ZZ and regardless standoff or non-standoff

635 plusmn 1300250 plusmn 0051

1270 plusmn 1000500 plusmn 0039

9125 plusmn 062503595 plusmn 002459125 plusmn 062503595 plusmn 00245

1800 plusmn 05007085 plusmn 00195

070 plusmn 02000275 plusmn 00075 A A

1270 plusmn 0300500 plusmn 0012

VIEW AA

400 plusmn 02001575 plusmn 00075Oslash TYP

205 plusmn 10008070 plusmn 00394

CATHODE

10

Packaging Box for Ammo Packs

Note For InGaN device the ammo pack packaging box contain ESD logo

Packaging Label

(i) Avago Mother Label (Available on packaging box of ammo pack and shipping box)

LABEL ON THISSIDE OF BOX

FROM LEFT SIDE OF BOXADHESIVE TAPE MUST BEFACING UPWARDS

ANODE LEAD LEAVESTHE BOX FIRST

(1P) Item Part Number

(1T) Lot Lot Number

LPN

(9D)MFG Date Manufacturing Date

(P) Customer Item

(V) Vendor ID

DeptID Made In Country of Origin

(Q) QTY Quantity

CAT Intensity Bin

BIN Color Bin

(9D) Date Code Date Code

STANDARD LABEL LS0002 RoHS Compliant e3 max temp 260C

For product information and a complete list of distributors please go to our web site wwwavagotechcom

Avago Avago Technologies and the A logo are trademarks of Avago Technologies in the United States and other countriesData subject to change Copyright copy 2005-2009 Avago Technologies All rights reserved AV02-2228EN - December 15 2009

(ii) Avago Baby Label (Only available on bulk packaging)

(1P) PART Part Number

(1T) LOT Lot Number

(9D)MFG DATE Manufacturing Date

CO Country of Origin

Customer PN

Supplier Code

QUANTITY Packing Quantity

CAT Intensity Bin

BIN Color Bin

DATECODE Date Code

RoHS Compliant e3 max temp 260C Lamps Baby Label

DISCLAIMER Avagorsquos products and software are not specifically designed manufactured or authorized for sale as parts components or assemblies for the planning construction maintenenace or direct operation of a nuclear facility or for use in medical devices or applications Customer is solely responsible and waives all rights to make claims against avago or its suppliers for all loss damage expense or liability in connection with such use

Contents of Submittal

DIA Parking Signs Page 1 of 5

Skyline Products Inc

General Specifications for Full Color LED Inserts

DIA Parking Signs Page 2 of 5

Specification for Full Color LED Inserts Notes

10 Full Color LED VMS Inserts

11 Quality Assurance

ISO 90012008 certification for design manufacturing and service Current CDOT and DIA requirement

12 General ETL Listed for UL 48 UL50 and UL 1433 Current CDOT and DIA

requirement 13 Housing Properties Sign housing are designed in accordance to AASHTO Standard Specifications for Structural Supports for Highway Signs Luminaires and Traffic Signals ndash 6th Edition for wind speeds of up to 140 mph AASHTO group load combinations include total sign weight dead load ice and wind loads and the design meets the fatigue requirements for truck-induced gusts Snow loading is include in design loads for applicable geographical regions

Current CDOT and DIA requirement

Sealed housing Welding compliance with AWS standards

All welding shall be by an inert gas process in accordance with the American Welding Society (AWS) Standards 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum The LED DMS manufacturerrsquos welders and welding procedures shall be certified by an ANSIAWS Certified Welding Inspector to the 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum Proof of certification of all the LED DMS manufacturerrsquos welders and applicable welding procedures shall be supplied with the submittals The name phone number and address off the ANSIAWS Certified Welding Inspector that certified the LED VMS manufacturerrsquos welders and procedures shall also be provided with the submittals

Current CDOT and DIA requirement

Black KYNAR 500 coated face on mask and borders mdash 30-year coating guaranteed to not chip fade or peel for 20 years

Current CDOT and DIA requirement

The lens panel assembly shall consist of a KYNAR 500 coated aluminum mask over a clear glazing The lens panel assembly shall be modular in design interchangeable without misalignment of the lens panel and the LED pixels and removable from within the main sign housing

Current CDOT and DIA requirement

Aluminum face (090rdquo) mask over glazing with apertures for the pixels The lens panel aluminum mask shall be 0090 inch minimum thickness and finished with a matte black licensed factory applied KYNAR 500 Resin Fluoropolymer based coating system It shall be perforated to provide an aperture for each pixel on the display modules Each aperture shall be as small as possible without blocking the LED light output at the required viewing angle The Skyline aluminum face mask with aperture system will significantly minimize glare on the sign as it blocks more than 73 of sun rays making it very legible even with direct sunlight This method should be required over a ldquolouverrdquo system Louvers create a shelf above each row of pixels collecting snow ice dirt etc and ultimately inhibiting the display

Current CDOT and DIA requirement

Polycarbonate glazing 18rdquoGE LEXAN XL102UV Single lift face that allows a single technician to easily lift the entire face for safe fast and easy access to all the internal sign components

Current CDOT and DIA requirement

Mounting brackets Skyline will work with the appropriate parties to develop a mounting system to accommodate for the type of sign being provided and the structure requirements

Natural aluminum finish (excluding face) Current CDOT and DIA requirement

14 Environmental Control 8 watt per foot heat tape will be installed along the bottom of entire display area Provided heat tape will be controlled by the Advanced Humidity Sensing System of the controller

Current CDOT and DIA requirement

DIA Parking Signs Page 3 of 5

Environmental Sensors (1) Photocell Sensor (1) Internal Temperature Sensor (1) Humidity Sensor (1) Door Alarm

15 LED Display and Electronics Electronics designed and tested to -40degC to 85degC Current CDOT and DIA

requirement True 18-inch display (275 inch vertical and horizontal pitch) Current CDOT and DIA

requirement Display Matrix 7 high x 30 wide Legibility distance 200-1200 feet Current CDOT and DIA

requirement Printed circuit board are built to IPC-A-610D Class 2 certification Current CDOT and DIA

requirement Display modules are easily removable and replicable without the use of any additional tools

Current CDOT and DIA requirement

LED type Each Pixel contains three strings of LEDs

String 1 AlInGaP 30 degree LEDs (Red) String 2 InGaN 30 degree LEDs (Green) String 3 InGaN 30 degree LEDs (Blue)

Pixel design brightness 12400 candela at 20 mA (18rdquo characters) Current CDOT and DIA

requirement LED drive current

Red LED lt 30mA Blue and Green LEDs lt 15mA

All LEDs will have standoffs providing superior LED cooling and eliminate corrosion LED pixel protection and alignment device Silicon conformal coat will conform to MIL-I-46058C Type SR and IPC-CC-830 standards

Current CDOT and DIA requirement

Uniform LED color and brightness 256 minimum brightness levels Pixel Test

The pixel test shall be performed from the central controller on command and automatically once a day During a pixel test the operational status of each pixel shall be tested and then transmitted to the central controller or laptop computer This pixel status test shall report back all LED color string errors within each pixel A list of defective LED color strings shall be provided listing string color line number module number column number and row number for the associated pixel for each defective string The pixel test must be completed in less than 05 seconds regardless of message status

Current CDOT and DIA requirement

True Message Display Verification (Pixel Read) The TMDV shall be performed during both message downloads and during every sign poll from the central controller or laptop computer The TMDV shall perform a real-time read of the displayed message and shall return the operational state of each LED color string within each pixel to the central controller as it is currently displayed to the motorist including any errors This shall allow the central controller operator to see what is visibly displayed to the motorist on an individual pixel basis During a TMDV the operational state of each LED color string within each pixel shall be read by the sign controller to allow the central controller or laptop computer to show the actual message including static flashing and alternating messages that are visibly displayed on the sign in a WYSIWYG format This pixel read shall take place while a message is displayed on the sign without disturbing the message in any way Any flashing flickering blinking dimming or other disturbance of the message during this pixel read shall be cause for rejection of the sign The TMDV shall be an actual real time read of LED color strings at the time of

Current CDOT and DIA requirement

DIA Parking Signs Page 4 of 5

the associated sign poll or message download and shall not be accomplished by simulating errors based on the last pixel test

16 Power Supplies and Sensors High-efficiency power supplies Current CDOT and DIA

requirement Redundant power supply Current CDOT and DIA

requirement Power supply sensors Current CDOT and DIA

requirement Operational status feedback of all sensors Current CDOT and DIA

requirement All LED module power supply voltages shall be continuously measured and monitored by the sign controller The sign controller shall provide these voltage readings to the master controller or laptop computer upon command When a voltage drops below a critical value an error message shall be generated and transmitted to the master controller or laptop computer

17 AC Electrical AC Electrical components will conform to NEC standards Current CDOT and DIA

requirement GFCI outlet 20 Controller and Controller Cabinet 21 Sign Controller Skyline Advanced Controller will be located within each sign housing The controller shall monitor and control the ventilation system and all sensors within the sign housing

Ability to control multiple signs on a single sign structure NTCIP compliance Current CDOT and DIA

requirement 22 Cabinet Type A Skyline extended pole cabinet will be provided Natural aluminum exterior finish Pull-out laptop shelf Door alarm 23 Environmental Control Humidity sensor Internal temperature sensor 24 AC Electrical Conformity with NEC standards Current CDOT and DIA

requirement Circuit breakers Current CDOT and DIA

requirement GFCI outlet 25 Surge Protection Two-stage AC power surge protection with feedback and automatic shutdownisolation

Current CDOT and DIA requirement

The system power shall be protected by two stages of transient voltage suppression devices Tripping of each stage (or both if tripped simultaneously) of the surge protection shall cause the sign controller to call central and report the error condition (for dialup operation) or report the error condition to central on the next poll (for multi-drop operation) There shall be an option that is either enabled or disabled and is selected and downloaded from the central controller to the sign controller When this option is enabled tripping of the second stage of surge protection shall prevent power from reaching any components of the sign until the surge protection has been replaced When this option is disabled the sign will continue to function normally after the second stage of surge protection is tripped

30 Software Signs and Controllers shall be fully compatible with the DIA NTCIP sign software at no additional cost to the department in accordance with these specifications

DIA Parking Signs Page 5 of 5

40 Warranty and Telephone Technical Support One-year limited parts return-to-factory warranty Current CDOT and DIA

requirement Lifetime standard telephone support Current CDOT and DIA

requirement

  • Cover Page
  • Cover Letter
    • Cover Letter
    • Transmittal Letter
      • Product Details
        • Sign Brochure
        • Sign Details
        • System Block Diagram
        • Wiring Block Diagram
          • Industry Compliances
            • ISO Certificates
            • UL Authorization
            • NTCIP
            • Welding Procedures-Employees
              • Component Cut Sheets
                • Kynar
                • Lexan
                • Latch
                • Heat Tape
                • GFI
                • Hub
                • Controller
                • Comm Surge
                • AC Surge
                • Ethernet
                • Power Supply
                • LED
                  • Drawings
Page 24: )5217 $&&(66 6/,0/,1( - Denver International Airportbusiness.flydenver.com/bizpdf/DIAID_2318.pdfSign housings are designed in accordance with AASHTO Standard Specifications for Structural

wwwantairacom

Toll-Free (877) 229-3665Phone (714) 671-9000FAX (714) 671-9944

e-Mail infoantairacomWebsite httpwwwantairacom

Reverse Polarity Protection Present

Overload Current Protection Present

Mechanical Casing IP30 Metal Case Dimension (W x H x D) 30 x 140 x 95 mm (118 x 551 x 374 in) Installation DIN-RailWall Mountable

Weight Unit Weight 1 lbs Shipping Weight 15 lbs

Operation Temperature Standard -10deg C to 70deg C (14deg F to 158deg F) Wide Operating Temperature -40deg to 80deg C (-40deg to 176deg F)

Operation Humidity 5 to 95 (Non-condensing)

Storage Temperature -40deg C to 85deg C

EMI FCC Class A CE EN6100-4-2EN6100-4-3EN6100-4-4EN6100-4-5EN6100-4-6 EN6100-4-8EN6100-4-11EN6100-4-12EN6100-6-2EN6100-6-4

Safety ULcUL Class I Division 2 CE EN60950-1

Stability Testing Shock IEC60068-2-27 Free Fall IEC60068-2-32 Vibration IEC60068-2-6

Warranty 5-Year Warranty

LNX-500A 5-Port 10100BaseTX Slim Industrial Ethernet SwitchLNX-500A-T 5-Port 10100BaseTX Slim Industrial Ethernet Switch Wide Operating TemperatureLNX-800A 8-Port 10100BaseTX Slim Industrial Ethernet SwitchLNX-800A-T 8-Port 10100BaseTX Slim Industrial Ethernet Switch Wide Operating Temperature

DR-4524 45W 24VDC Industrial DIN Rail Power SupplyDR-75-24 75W 24VDC Industrial DIN Rail Power SupplyDR-120-24 120W 24VDC Industrial DIN Rail Power Supply

Standard IEEE 8023 10BaseT Ethernet IEEE 8023u 100BaseTX Fast Ethernet IEEE 8023x Flow Control and Back-Pressure

Protocol CSMACD

Switch Architecture Store and Forward

Transfer Rate 14880pps for Ethernet Port 148800pps for Fast Ethernet Port

MAC Address 2K MAC Address Table

Memory Buffer LNX-500A 384 Kbits LNX-800A 448 Kbits

LED Unit Power 1 Power 2 Fault Port LinkActivity Full-DuplexCollision

Connector LNX-500A 5 x 10100TX RJ-45 with Auto MDIMDI-X Function LNX-800A 8 x 10100TX RJ-45 with Auto MDIMDI-X Function

Network Cable 10BaseT 2-pair UTPSTP Cat 3 4 5 cable EIATIA-568 100-ohm (100m) 100BaseTX 2-pair UTPSTP Cat 5 cable EIATIA-568 100-ohm (100m)

Back-Plane LNX-500A 10 Gbps LNX-800A 16 Gbps

Packet Throughput Ability LNX-500A 149Mpps 64bytes LNX-800A 238Mpps 64bytes

Power Supply DC 12 ~ 48V Redundant Power with Polarity Reverse Protect Function and Removable Terminal Block

Power Consumption LNX-500A 293 Watts LNX-800A 471 Watts

technical datasheet

wwwmtl-instcom enquirymtl-instcom

are highly reliable dual-redundant varistor networks ensuring your site is never unprotected Fully automatic in operation ZoneDefender PRO reacts immediately clamping voltage surges without causing undue leakage losses under normal operation No operator intervention is required ZoneDefender PRO resets automatically and is maintenance free

Suitable for all AC power applications ZoneDefender PRO devices provide protection for AC power supplies with no restriction to the amount of load current

Thermal fusing is incorporated into each ZoneDefender PRO as an additional safety feature Short circuit protection with 200kA AIC rating is also supplied as standard for added peace of mind

ZoneDefender PRO offers an LED status indication allowing each varistor network to be continually monitored and indicated by LEDs on the front panel of the device In addition remote monitoring is enabled by the unitrsquos remote indication contacts

Installation is simple - the ZoneDefender PRO devices can be easily surface or nipple mounted

The ZoneDefender PRO Series is UL 1449 3rd Edition Listed and boasts an unrivaled 10 year lsquono questions askedrsquo manufacturers product warranty ZoneDefender PRO devices also exceed the requirements of ANSIIEEE C6245 and ANSIIEEE C6241

The ZoneDefender PRO Series is a versatile high performance surge protector designed for use in a wide variety of industrial institutional and commercial applications The ZoneDefender PRO is the most compact powerful feature-rich surge protector on the market today State-of-the-art circuitry protects equipment from high frequency noise as well as from damaging electrical transients and high-energy disturbances In addition the ZoneDefender PRO Series offers cost-effective high capacity protection along with application versatility features which make the Series the ultimate surge protection solution

ZoneDefender PRO units provide protection between Line to Neutral Line to Ground Line to Line and Neutral to Ground Utilizing Metal Oxide Varistor (MOV) technology the ZoneDefender PROrsquos protection circuits

ZoneDefender Pro SeriesThe most compact powerful feature-rich AC surge protector available

bull 80kA100kAamp120kAsurge-currentratingperphase

bull Includeshigh-performanceEMIRFIfiltering

bull LEDstatusindicationviasolidstatediagnosticsplusremoteindicationcontacts

bull Built-inaudiblealarm

bull Thermalandshortcircuitfusing

bull Shortcircuitcurrentrating200kAIC

bull UL14493rdEditionListed

bull 10yearproductwarranty

901-104RevB160811

EUROPE (EMEA) +44 (0)1582 723633 THE AMERICAS +1 800 835 7075 ASIA-PACIFIC +65 6 487 7887

enquirymtl-instcom csinfomtl-instcom salesmtlsingcomsg 901-104 RevB 160811

The given data is only intended as a product description and should not be regarded as a legal warranty of properties or guarantee In the interest of further technical developments we reserve the right to make design changes

SPECIFICATIONMaximum surge current (Imax)

80kA 100kA amp 120kA (820micros)Maximum continuous operating voltage

120240 versions - 140Vac270VacLines protected AC

L-N L-G L-L N-GDuty cycle performance (820micros)

Rated 1 impulse10000A gt6500 Impulses100A infinite

Long duration current pulse (101000micros) capability

3600A (tested)Frequency range

47Hz to 63HzAmbient temperature limits

ndash40degF to +185degF workingndash40degC to +85degC working

Humidity95 RH (non-condensing)

Audible Alarm90dB

EMIRFI Attenuation-75dB maximum 100kHz to 100MHz

Weight55 lbs (25 kg ) - Split Phase35 lbs (16 kg) - Single phase

DimensionsSee Figure 1 and Figure 2

SCCR RatingSuitable for use on a circuit capable of delivering not more than 200000 rms symmetrical Amperes 480V max

EMC complianceBS EN 60950 1992BS EN 61000-6-2 1999

Ratings in compliance with IEC 61643-1Imax = 80kA 100kA amp 120kAIimp = 5kA (10350)All current results are per phase

EnclosureNEMA 1 2 33R4 4X 12 and 13 (IP66)

Terminals10 AWG (5mm2)

MountingSurface mount by 021rdquo (5mm) diameter holes

Remote contactsForm C (NC NO C) 60W DC 120VA AC 3A max

Indication

Green LED onRed LED off Power protection in all

modes all phases

Green LED offRed LED on

Protection fault (remote indication alarm via contacts amp audible alarm)

Green LED onRed LED on Neutralground fault (voltage

potential)

DIMENSIONSFigure 1 Split phase dimensions

Figure 2 Single phase dimensions

Model Workingvoltage

UL1449 VPR3rd Edition

Limiting voltageUp

Ringwave200A Phase types

3kA 10kA (In) 80kA versions (V) (V) (V) (V) (kV) (V)ZD16700 120 600 580 800 08 60 Single phase 2-wireZD16701 120240 600 580 800 08 60 Split phase 3-wireZD16709 240 1200 890 1200 12 75 Single phase 2-wire TTZD16900 120TT 6001200 580890 8001300 0813 6075 Single phase 2-wire TTZD16901 120240TT 6001200 580890 8001300 0813 6075 Split phase 3-wire TT100kA versionsZD16730 120 600 580 800 08 60 Single phase 2-wireZD16731 120240 600 580 800 08 60 Split phase 3-wireZD16739 240 1200 890 1200 12 75 Single phase 2-wire TTZD16930 120TT 6001200 580890 8001300 0813 6075 Single phase 2-wire TTZD16931 120240TT 6001200 580890 8001300 0813 6075 Split phase 3-wire TT120kA versionsZD16740 120 600 580 800 08 60 Single phase 2-wireZD16741 120240 600 580 800 08 60 Split phase 3-wireZD16749 240 1200 890 1200 12 75 Single phase 2-wire TTZD16940 120TT 6001200 580890 8001300 0813 6075 Single phase 2-wire TTZD16941 120240TT 6001200 580890 8001300 0813 6075 Split phase 3-wire TT

TO ORDER SPECIFY

APPROVALSCountry StandardAuthority Approved for Product

United StatesCanada

UL 1449 3rd Edition Listed AC power product ZD16700 ZD16701 ZD16709 ZD16900 ZD16901 ZD16730 ZD16731 ZD16739 ZD16930 ZD16931 ZD16740 ZD16741 ZD16749 ZD16940 ZD16941

randybobo
Rectangle

Notes1 Safety approvals cover frequency 47-63 Hz2 At low temperature and low line voltage start uptime will increase

AC-DC

Specification

100 Watts

bull -40 ordmC to +75 ordmC Operation

bull 100 W - Baseplate Cooled

bull High Efficiency Resonant Topology

bull Remote Sense

bull 5V Standby Output

bull Remote OnOff amp Power OK Signal

bull 3 Year Warranty

ECC100 Series

InputInput Voltage bull 85-264 VAC (120-370 VDC) derate output

power lt90 VAC by 10Input Frequency bull 47-400 Hz (See note 1)Input Current bull 14 A typical at 115 VAC full load

08 A typical at 230 VAC full loadInrush Current bull 40 A max at 230 VAC 25 ordmC cold startPower Factor bull EN61000-3-2 class AEarth Leakage Current bull 300 microA at 264 VAC60 Hz max

0511 mA 115230 VAC at 400 Hz typInput Protection bull Internal T50 A250 V fuse in line

and neutral

OutputOutput Voltage bull 12-48 VDC (see tables)Output Voltage Trim bull plusmn5Initial Set Accuracy bull plusmn1 V1 plusmn3 V2Minimum Load bull No minimum load requiredStart Up Delay bull Typically 1 s (see note 2)Start Up Rise Time bull 50 ms typicalHold Up Time bull 16 ms min at 115 VACDrift bull plusmn02 after 20 min warm upLine Regulation bull plusmn05 maxLoad Regulation bull plusmn1 V1 plusmn5 V2 maxOverUndershoot bull 5 typicalTransient Response bull 4 max deviation recovery to within

1 in 500 micros for a 50-75-50 loadchange

Ripple amp Noise bull 1 pk-pk V1 V2 2 20 MHz bandwidthOvervoltage Protection bull 115-140 Vnom recycle input to resetOverload Protection bull 110-150 V1 onlyShort Circuit Protection bull Continuous trip and restart (Hiccup mode)Temperature bull 005˚CCoefficientRemote Sense bull Compensates for 05 V total voltage dropRemote OnOff bull Uncommitted isolated optocoupler diode

powered diode inhibits V1

xppowercom

GeneralEfficiency bull 88 typicalIsolation bull 4000 VAC Input to Output

1500 VAC Input to Ground500 VDC Output to Ground

Switching Frequency bull 65 kHz typicalSignals bull Power OK - open collector

Remote OnOff 5 V StandbyMTBF bull 220 kHrs to MIL-HDBK-217F at 25 ordmC GB

EnvironmentalOperating Temperature bull -40 ˚C to +75 ˚C ambient Baseplate must

be maintained le+85 ordmC see longformdatasheet for further details

Cooling bull Baseplate conduction coolingOperating Humidity bull 95 RH non-condensingStorage Temperature bull -40 ˚C to +85 ˚COperating Altitude bull 3000 mShock bull 30 g pk half sine 6 axesVibration bull 2 g rms 5 Hz to 500 kHz 3 axes

EMC amp SafetyLow Voltage PSU EMC bull EN61204-3 high severity level as belowEmissions bull EN55022 level B conducted

EN55022 level A radiatedHarmonic Currents bull EN61000-3-2 class AVoltage Flicker bull EN61000-3-3Radiated Immunity bull EN61000-4-3 level 3 Perf Criteria AEFTBurst bull EN61000-4-4 level 3 Perf Criteria ASurge bull EN61000-4-5 installation class 3

Perf Criteria A installation class 4Perf Criteria A with optional filter board

Conducted Immunity bull EN61000-4-6 level 3 Perf Criteria ADips amp Interruptions bull EN61000-4-11 30 10 ms 60 100 ms

100 5000 ms Perf Criteria A B BSafety Approvals bull IEC60950-1 CB report CSA 222 No

60950-1 UL60950-1 TUV EN60950-1Equipment Protection bull Class IClass

06-May-09

AC-DC

025 FastonGround tab

2 x 020(508)

230 (5842)

2 x 460 (11684)

500 (1270)

155(394)

2 x 023(58)

J11

2

3 x 020(508)

040(102)

2 x 370(9398)

5 x M3 clearance holes

410(1041)

330(838)

Voltage Adj

Mounting surfacemarked with ldquoArdquo

J2

J3

1

12

10 9

8

ECC100Models and Ratings

Input Connector J1Molex PN 09-65-2038

1 Line2 Neutral

Mechanical Details

Notes1 All dimensions in inches (mm)2 Tolerance xx = plusmn002 (050) xxx = plusmn001 (025)

3 Weight 12 lbs (550g)

J1 mates with Molex housingPN 09-50-1031

Output Connector J2Molex PN 09-65-2088

Pin Single Output1 +V12 +V13 +V14 +V15 RTN6 RTN7 RTN8 RTN

J2 mates with Molex housing PN09-50-1081 and both with Molexseries 5194 crimp terminals

Signal Connector J3Molex PN B10B-PHDSS

1 +5 V Standby2 Logic GND3 Logic GND4 Power OK5 Inhibit Hi6 Inhibit Lo7 +Sense8 -Sense9 +Vout10 -Vout

J3 mates with JST housing PNPHDR-10VS and withJST SPHD-001T-P05 crimp terminals

Output Power Output Voltage V1 MaxOutput Current V1 Standby Supply V2 Model Number

100 W 120 VDC 81 A 50 V05 A ECC100US12

100 W 150 VDC 65 A 50 V05 A ECC100US15

100 W 240 VDC 41 A 50 V05 A ECC100US24

100 W 280 VDC 35 A 50 V05 A ECC100US28

100 W 480 VDC 20 A 50 V05 A ECC100US48

debode
Highlight

1

HLMP-EGxx HLMP-EHxx HLMP-ELxxNew T-1frac34 (5mm) Extra High Brightness AlInGaP LED Lamps

Data Sheet

Features

Viewing angle 15deg 23deg 30deg

High luminous output

Colors 590nm Amber 615nm Red Orange 626nm Red

Package options

With or without lead standoff

Superior resistance to moisture

Untinted for 15deg 23deg and 30deg lamps

Applications

Traffic management- Traffic signals- Pedestrian signals- Work zone warning lights- Variable message signs

Solar Power signs

Commercial outdoor advertising- Signs- Marquees

Description

These Precision Optical Performance AlInGaP LEDs provide superior light output for excellent readability in sunlight and are extremely reliable AlInGaP LED tech-nology provides extremely stable light output over long periods of time Precision Optical Performance lamps utilize the aluminum indium gallium phosphide (AlInGaP) technology

These LED lamps are untinted T-1frac34 packages incorpo-rating second generation optics producing well defined spatial radiation patterns at specific viewing cone angles

These lamps are made with an advanced optical grade epoxy offering superior high temperature and high moisture resistance performance in outdoor signal and sign application The maximum LED junction tempera-ture limit of +130degC enables high temperature operation in bright sunlight conditions The epoxy contains both uv-a and uv-b inhibitors to reduce the effects of long term exposure to direct sunlight

Benefits

Superior performance for outdoor environments

Suitable for auto-insertion onto PC board

2

Package Dimension

A Non-standoff B Standoff

Viewing Angle d

15deg 1239plusmn025(0476plusmn0010)

23deg amp 30deg 1196plusmn025(0459plusmn0010)

Notes1 All dimensions are in millimeters (inches) 2 Leads are mild steel with tin plating3 The epoxy meniscus is 121mm max4 For Identification of polarity after the

leads are trimmed off please refer to the illustration below

CATHODE ANODE

114 plusmn 020(0045 plusmn 0008)

580 plusmn 020(0228 plusmn 0008)

3160(1244) MIN

070 (0028)MAX

100(0039)

MIN

871 plusmn 020(0343 plusmn 0008)

254 plusmn 038(0100 plusmn 0015)

050 plusmn 010(0020 plusmn 0004) SQ TYP

CATHODELEAD

235 (0093)MAX

CATHODEFLAT

114 plusmn 020(0045 plusmn 0008)

580 plusmn 020(0228 plusmn 0008)

3160(1244) MIN

070 (0028)MAX

100(0039)

MIN

871 plusmn 020(0343 plusmn 0008)

254 plusmn 038(0100 plusmn 0015)

050 plusmn 010(0020 plusmn 0004) SQ TYP

CATHODELEAD

CATHODEFLAT

d

150 plusmn 015(0059 plusmn 0006)

500 plusmn 020(0197 plusmn 0008)

500 plusmn 020(0197 plusmn 0008)

3

Part Numbering System

Note Please refer to AB 5337 for complete information on part numbering system

Device Selection Guide

Typical viewingAngle 2θ12 (Deg) [4]

Color and DominantWavelength (nm) Typ [3]

Lamps without Standoff on leads(Package drawing A)

Lamps with Standoff on leads (Package drawing B)

Luminous Intensity Iv (mcd) [125] at 20 mA

Min Max

15deg Amber 590 HLMP-EL1A-Z1KDD HLMP-EL1B-Z1KDD 12000 21000

HLMP-EL1A-Z1LDD HLMP-EL1B-Z1LDD 12000 21000

Red 626 HLMP-EG1A-Z10DD HLMP-EG1B-Z10DD 12000 21000

Red Orange 615 HLMP-EH1A-Z10DD HLMP-EH1B-Z10DD 12000 21000

23deg Amber 590 HLMP-EL2A-XYKDD HLMP-EL2B-XYKDD 7200 12000

HLMP-EL2A-XYLDD HLMP-EL2B-XYLDD 7200 12000

Red 626 HLMP-EG2A-XY0DD HLMP-EG2B-XY0DD 7200 12000

Red Orange 615 HLMP-EH2A-XY0DD HLMP-EH2B-XY0DD 7200 12000

30deg Amber 590 HLMP-EL3A-VWKDD HLMP-EL3B-VWKDD 4200 7200

HLMP-EL3A-VWLDD HLMP-EL3B-VWLDD 4200 7200

HLMP-EL3A-WXKDD HLMP-EL3B-WXKDD 5500 9300

HLMP-EL3A-WXLDD HLMP-EL3B-WXLDD 5500 9300

Red 626 HLMP-EG3A-VW0DD HLMP-EG3B-VW0DD 4200 7200

HLMP-EG3A-WX0DD HLMP-EG3B-WX0DD 5500 9300

Red Orange 615 HLMP-EH3A-WX0DD HLMP-EH3B-WX0DD 5500 9300Notes1 The luminous intensity is measured on the mechanical axis of the lamp package and it is tested with pulsing condition2 The optical axis is closely aligned with the package mechanical axis3 Dominant wavelength λd is derived from the CIE Chromaticity Diagram and represents the color of the lamp4 θfrac12 is the off-axis angle where the luminous intensity is half the on-axis intensity 5 Tolerance for each bin limit is plusmn 15

HLMP ndash E x xx - x x x xx

Mechanical OptionsDD Ammo Pack

Color Bin Selections0 Full color distributionK Color Bin 2 amp 4L Color Bin 4 amp 6

Maximum Intensity BinRefer to Device Selection Guide

Minimum Intensity Bin

Viewing Angle and Lead Standoffs1A 15deg without lead standoff1B 15deg with lead standoff2A 23deg without lead standoff2B 23deg with lead standoff3A 30deg without lead standoff3B 30deg with lead standoff

ColorG Red 626nmL Amber 590nmH Red Orange 615nm

Refer to Device Selection Guide

4

Electrical Optical Characteristics

TJ = 25degC

Parameter Symbol Min Typ Max Units Test Conditions

Forward Voltage Amber Red Red Orange VF 18 21 24 V

IF = 20 mA

Reverse Voltage VR 5 V IR = 100 μA

Dominant Wavelength [1]

Amber Red Red Orange

d584561806120

590062606150

594563006190

nm IF = 20 mA

Peak Wavelength Amber Red Red Orange

PEAK594634621

nm Peak of Wavelength of Spectral Distribution at IF = 20 mA

Spectral Halfwidth Amber Red Red Orange

∆12131414

nm

Thermal resistance RJ-PIN 240 degCW LED junction to anode lead

Luminous Efficacy [2]

Amber Red Red Orange

ηv500200265

lmW Emitted Luminous FluxEmitted Radiant Flux

Luminous Flux Amber Red Red Orange

Φv210023002300

mlm IF = 20 mA

Luminous Efficiency [3]

Amber Red Red Orange

ηe505555

lmW Emitted Luminous FluxElectrical Power

Thermal coefficient of d Amber Red Red Orange

008005007

nmdegC IF = 20 mA +25degC le TJ le +100degC

Notes1 The dominant wavelength λd is derived from the CIE Chromaticity Diagram referenced to Illuminant E Tolerance for each color of dominant

wavelength is +- 05nm2 The radiant intensity Ie in watts per steradian maybe found from the equation Ie = Iv ηV where Iv is the luminous intensity in candela and ηV is

the luminous efficacy in lumens watt3 ηe = Φv IF x VF where Φv is the emitted luminous flux IF is electrical forward current and VF is the forward voltage

Absolute Maximum Ratings TJ = 25degC

Parameter Red Amber Red Orange Unit

DC Forward Current [2] 50 mA

Peak Forward Current 100 [1] mA

Average forward current 30 mA

Power Dissipation 120 mW

Reverse Voltage 5 V

Operating Temperature Range -40 to +100 degC

Storage Temperature Range -40 to +100 degC

Notes1 Duty Factor 30 frequency 1KHz2 Derate linearly as shown in Figure 4

5

Figure 1 Relative Intensity vs Peak Wavelength Figure 2 Forward Current vs Forward Voltage

Figure 3 Relative Luminous Intensity vs Forward Current Figure 4 Maximum Forward Current vs Ambient Temperature

Figure 5Radiation Pattern for 15deg Viewing Angle Lamp Figure 6 Radiation Pattern for 23deg Viewing Angle Lamp

0

20

40

60

80

100

0 1 2 3

FORWARD VOLTAGE-V

FORW

ARD

CURREN

T-mA

0005

1015

2025

3035

4045

50

0 20 40 60 80 100DC FORWARD CURRENT - mA

RELA

TIVE

LUM

INOU

S INTEN

SITY

(NORMAL

IZED

AT 2

0 mA)

0

10

20

30

40

50

60

0 20 40 60 80 100

TA - AMBIENT TEMPERATURE - -C

I FMAX

- MAX

IMUM

FORW

ARD

CURREN

T - mA

00

02

04

06

08

10

-90 -60 -30 0 30 60 90

ANGULAR DISPLACEMENT-DEGREE

NORM

ALIZED

INTE

NSIT

Y

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPLACEMENT-DEGREE

NORM

ALIZED

INTE

NSIT

Y

00

02

04

06

08

10

500 550 600 650WAVELENGTH - nm

RELA

TIVE

INTE

NSIT

Y RedAmber

Red Orange

6

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPLACEMENT-DEGREE

NORM

ALIZED

INTE

NSIT

Y

Figure 7 Radiation Pattern for 30deg Viewing Angle Lamp

Relative Forward Voltage vs Junction Temperature

Relative Light Output vs Junction Temperature

01

10

100

-40 -20 0 20 40 60 80 100 120 140TJ - JUNCTION TEMPERATURE - degC

RELA

TIVE

LIGH

T OUTPU

T (N

ORMAL

IZED

AT T

J=25degC

)

-030

-025

-020

-015

-010

-005

000

005

010

015

020

-40 -20 0 20 40 60 80 100 120 140

TJ - JUNCTION TEMPERATURE - degC

FORW

ARD VOLTAGE S

HIFT

- V

Red Orange

Red

Amber

Red Orange

Red

Amber

7

Intensity Bin Limit Table (131 Iv bin ratio)

Bin

Intensity (mcd) at 20mA

Min Max

V 4200 5500

W 5500 7200

X 7200 9300

Y 9300 12000

Z 12000 16000

1 16000 21000

Tolerance for each bin limit is plusmn 15

VF Bin Table (V at 20mA)

Bin ID Min Max

VD 18 20

VA 20 22

VB 22 24

Tolerance for each bin limit is plusmn 005V

Avago Color Bin on CIE 1931 Chromaticity Diagram

0280

0300

0320

0340

0360

0380

0400

0420

0440

0460

0500 0550 0600 0650 0700 0750 0800X

Y

2

4

6

Amber

Red

Red Orange

Red Color Range

MinDom

Max Dom X min Y Min X max Y max

618 630 06872 03126 06890 02943

06690 03149 07080 02920

Tolerance for each bin limit is plusmn 05nm

Amber Color Range

BinMin Dom

Max Dom Xmin Ymin Xmax Ymax

2 587 5895 05570 04420 05670 04250

05530 04400 05720 04270

4 5895 592 05720 04270 05820 04110

05670 04250 05870 04130

6 592 5945 05870 04130 05950 03980

05820 04110 06000 03990

Tolerance for each bin limit is plusmn 05nm

Red Orange Color Range

MinDom

Max Dom Xmin Ymin Xmax Ymax

612 619 06712 06887 06716 06549

03280 03109 03116 03282

Tolerance for each bin limit plusmn 05nm

NoteAll bin categories are established for classification of products Products may not be available in all bin categories Please contact Avago representative for further information

8

Precautions

Lead Forming The leads of an LED lamp may be preformed or cut to

length prior to insertion and soldering on PC board

For better control it is recommended to use proper tool to precisely form and cut the leads to applicable length rather than doing it manually

If manual lead cutting is necessary cut the leads after the soldering process The solder connection forms a mechanical ground which prevents mechanical stress due to lead cutting from traveling into LED package This is highly recommended for hand solder operation as the excess lead length also acts as small heat sink

Soldering and Handling Care must be taken during PCB assembly and

soldering process to prevent damage to the LED component

LED component may be effectively hand soldered to PCB However it is only recommended under unavoidable circumstances such as rework The closest manual soldering distance of the soldering heat source (soldering ironrsquos tip) to the body is 159mm Soldering the LED using soldering iron tip closer than 159mm might damage the LED

159mm

ESD precaution must be properly applied on the soldering station and personnel to prevent ESD damage to the LED component that is ESD sensitive Do refer to Avago application note AN 1142 for details The soldering iron used should have grounded tip to ensure electrostatic charge is properly grounded

Recommended soldering condition

Wave Soldering [1 2]

Manual Solder Dipping

Pre-heat temperature 105 degC Max -

Preheat time 60 sec Max -

Peak temperature 260 degC Max 260 degC Max

Dwell time 5 sec Max 5 sec Max

Note 1) Above conditions refers to measurement with thermocouple

mounted at the bottom of PCB2) It is recommended to use only bottom preheaters in order to reduce

thermal stress experienced by LED

Wave soldering parameters must be set and maintained according to the recommended temperature and dwell time Customer is advised to perform daily check on the soldering profile to ensure that it is always conforming to recommended soldering conditions

Anode

Note 1 PCB with different size and design (component density) will have

different heat mass (heat capacity) This might cause a change in temperature experienced by the board if same wave soldering setting is used So it is recommended to re-calibrate the soldering profile again before loading a new type of PCB

2 Avago Technologiesrsquo high brightness LED are using high efficiency LED die with single wire bond as shown below Customer is advised to take extra precaution during wave soldering to ensure that the maximum wave temperature does not exceed 260degC and the solder contact time does not exceeding 5sec Over-stressing the LED during soldering process might cause premature failure to the LED due to delamination

Avago Technologies LED Configuration

Note Electrical connection between bottom surface of LED die and the lead frame is achieved through conductive paste

Any alignment fixture that is being applied during wave soldering should be loosely fitted and should not apply weight or force on LED Non metal material is recommended as it will absorb less heat during wave soldering process

Note In order to further assist customer in designing jig accurately that fit Avago Technologiesrsquo product 3D model of the product is available upon request

At elevated temperature LED is more susceptible to mechanical stress Therefore PCB must allowed to cool down to room temperature prior to handling which includes removal of alignment fixture or pallet

If PCB board contains both through hole (TH) LED and other surface mount components it is recommended that surface mount components be soldered on the top side of the PCB If surface mount need to be on the bottom side these components should be soldered using reflow soldering prior to insertion the TH LED

Recommended PC board plated through holes (PTH) size for LED component leads

LED component lead size Diagonal

Plated through hole diameter

045 x 045 mm(0018x 0018 inch)

0636 mm(0025 inch)

098 to 108 mm(0039 to 0043 inch)

050 x 050 mm(0020x 0020 inch)

0707 mm(0028 inch)

105 to 115 mm(0041 to 0045 inch)

Over-sizing the PTH can lead to twisted LED after clinching On the other hand under sizing the PTH can cause difficulty inserting the TH LED

9

Refer to application note AN5334 for more information about soldering and handling of high brightness TH LED lamps

Example of Wave Soldering Temperature Profile for TH LED

Ammo Packs Drawing

Note The ammo-packs drawing is applicable for packaging option ndashDD amp -ZZ and regardless standoff or non-standoff

Recommended solder Sn63 (Leaded solder alloy)SAC305 (Lead free solder alloy)

Flux Rosin flux

Solder bath temperature 255degC plusmn 5degC (maximum peak temperature = 260degC)

Dwell time 30 sec - 50 sec(maximum = 5sec)

Note Allow for board to be sufficientlycooled to room temperature beforeexerting mechanical force

60sec Max

TIME (sec)

260 degC Max

105 degC Max

TEMPERA

TURE

(degC)

10

Packaging Box for Ammo Packs

Note The dimension for ammo pack is applicable for the device with standoff and without standoff

Packaging Label(i) Avago Mother Label (Available on packaging box of ammo pack and shipping box)

13

13

13

$$$

amp

13()

+amp13amp(amp+---(+)012-

DISCLAIMER AVAGOrsquoS PRODUCTS AND SOFTWARE ARE NOT SPECIFICALLY DESIGNED MANUFACTURED OR AUTHORIZED FOR SALE AS PARTS COMPONENTS OR ASSEMBLIES FOR THE PLANNING CONSTRUCTION MAINTENANCE OR DIRECT OPERATION OF A NUCLEAR FACILITY OR FOR USE IN MEDICAL DEVICES OR APPLICATIONS CUSTOMER IS SOLELY RESPONSIBLE AND WAIVES ALL RIGHTS TO MAKE CLAIMS AGAINST AVAGO OR ITS SUPPLIERS FOR ALL LOSS DAMAGE EXPENSE OR LIABILITY IN CONNECTION WITH SUCH USE

amp(313

313

amp

4

413

+)

$5amp136$

amp

13()

amp

(+)012-

(ii) Avago Baby Label (Only available on bulk packaging)

Acronyms and Definition

BIN

(i) Color bin only or VF bin only

(Applicable for part number with color bins but without VF bin OR part number with VF bins and no color bin)

OR

(ii) Color bin incorporated with VF Bin

(Applicable for part number that have both color bin and VF bin)

Example

(i) Color bin only or VF bin only

BIN 2 (represent color bin 2 only)

BIN VB (represent VF bin ldquoVBrdquo only)

(ii) Color bin incorporate with VF Bin

BIN 2VB

VB VF bin ldquoVBrdquo

2 Color bin 2 only

For product information and a complete list of distributors please go to our web site wwwavagotechcom

Avago Avago Technologies and the A logo are trademarks of Avago Technologies in the United States and other countriesData subject to change Copyright copy 2005-2010 Avago Technologies All rights reserved AV02-1687EN - February 23 2010

HLMP-Cx1A1B2A2B3A3BNew 5mm Blue and Green LED Lamps

Data Sheet

CAUTION INGaN devices are Class 1C HBM ESD sensitive per JEDEC Standard Please observe appropriate precautions during handling and processing Refer to Application Note AN ndash 1142 for additional details

Description

These high intensity blue and green T-1frac34 package LEDs are untinted and non-diffused Based on the most efficient and cost effective InGaN material technology and incor-porating second generation optics they produce well defined spatial radiation patterns at specific viewing cone angles

Advanced optical grade epoxy construction offers superior high temperature and moisture resistance per-formance in outdoor signal and sign applications

Features

Well defined spatial radiation pattern

High luminous output

Untinted Non-diffused

Available in Colorndash Blue 470nmndash Green 525nm

Viewing Angle 15deg 23deg and 30deg

Standoff or non-standoff

Superior resistance to moisture

Applications

Commercial outdoor advertising

Traffic Sign

Variable Message Sign

2

Package Dimensions

Drawing A (Non-standoff)

Drawing B (Standoff)

cathodeflat

Cathode

d

100 plusmn 0200039 plusmn 0008

130 plusmn 0150051 plusmn 0006870 plusmn 020

0343 plusmn 0008

500 plusmn 0200197 plusmn 0008

580 plusmn 0200228 plusmn 0008

254 plusmn 0380100 plusmn 0015

070 max0028

3160min1244

sq typ050 plusmn 0100020 plusmn 0004

100 min0039

Viewing Angle d

HLMP-Cx1B 1296plusmn025(0510plusmn0010)

HLMP-Cx2B 1232 plusmn025(0485plusmn0010)

HLMP-Cx3B 1200plusmn025(0472plusmn0010)

Notes1 All dimensions are in millimeters (inches) 2 Leads are mild steel with tin plating3 The epoxy meniscus is 150mm max

100 plusmn 0200039 plusmn 0008

070 max0028

870 plusmn 0200343 plusmn 0008

500 plusmn 0200197 plusmn 0008

3160min1244

Cathode 100 min0039

sq typ050 plusmn 0100020 plusmn 0004

254 plusmn 0380100 plusmn 0015

cathodeflat

580 plusmn 0200228 plusmn 0008

3

Device Selection Guide

Part Number ColorTypical Viewing angle 2frac12 (deg) [4]

Luminous Intensity Iv (mcd) at 20 mA [125]

Standoff Non Standoff

Package drawingMin Max

HLMP-CB1A-XY0DD Blue 15deg 7200 12000 Non Standoff A

HLMP-CB1A-XYBDD

HLMP-CB1A-XYCDD

HLMP-CB1B-XY0DD Standoff B

HLMP-CB1B-XYBDD

HLMP-CB1B-XYCDD

HLMP-CB2A-VW0DD 23deg 4200 7200 Non Standoff A

HLMP-CB2A-VWBDD

HLMP-CB2A-VWCDD

HLMP-CB2B-VW0DD Standoff B

HLMP-CB2B-VWBDD

HLMP-CB2B-VWCDD

HLMP-CB3A-UV0DD 30deg 3200 5500 Non Standoff A

HLMP-CB3A-UVBDD

HLMP-CB3A-UVCDD

HLMP-CB3B-UV0DD Standoff B

HLMP-CB3B-UVBDD

HLMP-CB3B-UVCDD

HLMP-CM1A-450DD Green 15deg 35000 59000 Non Standoff A

HLMP-CM1A-45BDD

HLMP-CM1A-45CDD

HLMP-CM1B-450DD Standoff B

HLMP-CM1B-45BDD

HLMP-CM1B-45CDD

HLMP-CM2A-120DD 23deg 16000 27000 Non Standoff A

HLMP-CM2A-12BDD

HLMP-CM2A-12CDD

HLMP-CM2B-120DD Standoff B

HLMP-CM2B-12BDD

HLMP-CM2B-12CDD

HLMP-CM3A-Z10DD 30deg 12000 21000 Non Standoff A

HLMP-CM3A-Z1BDD

HLMP-CM3A-Z1CDD

HLMP-CM3B-Z10DD Standoff B

HLMP-CM3B-Z1BDD

HLMP-CM3B-Z1CDD

Notes1 The luminous intensity is measured on the mechanical axis of the lamp package and it is tested with pulsing condition2 The optical axis is closely aligned with the package mechanical axis3 Dominant wavelength d is derived from the CIE Chromaticity Diagram and represents the color of the lamp4 frac12 is the off-axis angle where the luminous intensity is half the on-axis intensity 5 Tolerance for each bin limit is plusmn 15

4

Part Numbering System

Note please refer to AB 5337 for complete information on part numbering system

Packaging OptionDD Ammo Pack

Color Bin Selection0 Full DistributionB Color Bin 2 amp 3C Color Bin 3 amp 4

Maximum Intensity Bin 0 No maximum intensity limit (refer to selection guide)

Minimum Intensity Bin Refer to Device Selection Guide

Viewing Angle and Lead Standoffs1A 15deg without lead standoff1B 15deg with lead standoff2A 23deg without lead standoff2B 23deg with lead standoff3A 30deg without lead standoff3B 30deg with lead standoff

ColorB Blue 470M Green 525

HLMP C x xx x x x xx

Absolute Maximum Ratings TJ = 25degC

Parameter Blue Green Unit

DC Forward Current [1] 30 mA

Peak Forward Current 100 [2] mA

Power Dissipation 116 mW

Reverse Voltage 5 V

LED Junction Temperature 110 degC

Operating Temperature Range -40 to + 85 degC

Storage Temperature Range -40 to + 100 degC

Notes1 Derate linearly as shown in figure 42 Duty Factor 10 frequency 1KHz

5

Electrical Optical Characteristics TJ = 25degC

Parameter Symbol Min Typ Max Units Test Conditions

Forward VoltageGreen Blue

VF28 32 38

V IF = 20 mA

Reverse Voltage VR 5 V IR = 10 A

Dominant Wavelength[1]

GreenBlue

d51904600

52504700

53904800

nm IF = 20 mA

Peak WavelengthGreenBlue

PEAK516464

nm Peak of Wavelength of Spectral Distribution at IF = 20 mA

Spectral Half WidthGreenBlue

123023

nm IF = 20mA

Thermal Resistance RJ-PIN 240 degCW LED Junction-to-Pin

Luminous Efficacy [2]

GreenBlue

V51878

lmW Emitted Luminous Flux Emitted Radiant Flux

Thermal coefficient of dGreenBlue

00280024

nmdegC IF = 20 mA +25degC le TJ le +100degC

Notes1 The dominant wavelength is derived from the chromaticity Diagram and represents the color of the lamp2 The radiant intensity Ie in watts per steradian may be found from the equation Ie = IVV where IV is the luminous intensity in candelas and V is

the luminous efficacy in lumenswatt

6

Figure 1 Relative Intensity vs Wavelength Figure 2 Forward Current vs Forward Voltage

Figure 3 Relative Intensity vs Forward Current Figure 4 Maximum Forward Current vs Ambient Temperature

Figure 5 Relative Dominant Wavelength Shift vs Forward Current Figure 6 Radiation Pattern for 15deg

0001

0203

04

050607

08

0910

380 430 480 530 580 630WAVELENGTH - nm

RELA

TIVE

INTENS

ITY

GREENBLUE

0

20

40

60

80

100

0 1 2 3 4 5FORWARD VOLTAGE-V

FORW

ARD CU

RREN

T-m

A

00

05

10

15

20

25

30

35

0 20 40 60 80 100 120DC FORWARD CURRENT-mA

RELA

TIVE

LUM

INOUS INT

ENSI

TY(NOR

MAL

IZED

AT 20m

A)

GREEN

BLUE

-10

-5

0

5

10

0 20 40 60 80 100FORWARD CURRENT-mA

RELA

TIVE

DOM

INAN

T W

AVEL

ENGT

H SH

IFT -

nm GREEN

BLUE

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT -DEGREE

NORM

ALIZ

ED IN

TENS

ITY

0

5

10

15

20

25

30

35

0 20 40 60 80 100TA - AMBIENT TEMPERATURE - degC

I Fmax

- M

AXIM

UM FO

RWARD

CURR

ENT -

mA

7

Figure 7 Radiation Pattern for 23deg Figure 8 Radiation Pattern for 30deg

Figure 9 Relative Light Output vs Junction Temperature Figure 10 Relative Forward Voltage vs Junction Temperature

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT - DEGREE

NORM

ALIZ

ED IN

TENS

ITY

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT - DEGREE

NORM

ALIZ

ED IN

TENS

ITY

01

1

10

-40 -20 0 20 40 60 80 100 120TJ - JUNCTION TEMPERATURE TJ - JUNCTION TEMPERATURE

NORM

ALZI

ED IN

TENS

ITY (

PHOTO)

-03

-02

-01

0

01

02

03

-40 -20 0 20 40 60 80 100 120

FORW

ARD

VOLT

AGE S

HIFT

-VGreenBlue

GreenBlue

Intensity Bin Limit Table (131 Iv bin ratio)

BinIntensity (mcd) at 20mAMin Max

U 3200 4200

V 4200 5500

W 5500 7200

X 7200 9300

Y 9300 12000

Z 12000 16000

1 16000 21000

2 21000 27000

3 27000 35000

4 35000 45000

5 45000 59000

Tolerance for each bin limit is plusmn 15

Green Color Bin Table

Bin Min Dom Max Dom1 5190 5230

2 5230 5270

3 5270 5310

4 5310 5350

5 5350 5390

Tolerance for each bin limit is plusmn 05nm

Blue Color Bin Table

Bin Min Dom Max Dom1 4600 4640

2 4640 4680

3 4680 4720

4 4720 4760

5 4760 4800

Tolerance for each bin limit is plusmn 05nmNote 1 All bin categories are established for classification of products Products may not be available in all bin categories Please contact your Avago

representative for further information

8

Precautions

Lead Forming

The leads of an LED lamp may be preformed or cut to length prior to insertion and soldering on PC board

For better control it is recommended to use proper tool to precisely form and cut the leads to applicable length rather than doing it manually

If manual lead cutting is necessary cut the leads after the soldering process The solder connection forms a mechanical ground which prevents mechanical stress due to lead cutting from traveling into LED package This is highly recommended for hand solder operation as the excess lead length also acts as small heat sink

Soldering and Handling

Care must be taken during PCB assembly and soldering process to prevent damage to the LED component

LED component may be effectively hand soldered to PCB However it is only recommended under unavoidable circumstances such as rework The closest manual soldering distance of the soldering heat source (soldering ironrsquos tip) to the body is 159mm Soldering the LED using soldering iron tip closer than 159mm might damage the LED

ESD precaution must be properly applied on the 159mm

soldering station and personnel to prevent ESD damage to the LED component that is ESD sensitive Do refer to Avago application note AN 1142 for details The soldering iron used should have grounded tip to ensure electrostatic charge is properly grounded

Recommended soldering condition

Wave Soldering [1 2]

Manual Solder Dipping

Pre-heat temperature 105degC Max -

Preheat time 60 sec Max -

Peak temperature 260degC Max 260degC Max

Dwell time 5 sec Max 5 sec Max

Note 1 Above conditions refers to measurement with thermocouple

mounted at the bottom of PCB2 It is recommended to use only bottom preheaters in order to reduce

thermal stress experienced by LED

Wave soldering parameters must be set and maintained according to the recommended temperature and dwell time Customer is advised to perform daily check on the soldering profile to ensure that it is always conforming to recommended soldering conditions

Note 1 PCB with different size and design (component density) will have

different heat mass (heat capacity) This might cause a change in temperature experienced by the board if same wave soldering setting is used So it is recommended to re-calibrate the soldering profile again before loading a new type of PCB

Avago Technologies LED Configuration

Any alignment fixture that is being applied during wave soldering should be loosely fitted and should not apply weight or force on LED Non metal material is recommended as it will absorb less heat during wave soldering process

At elevated temperature LED is more susceptible to mechanical stress Therefore PCB must allowed to cool down to room temperature prior to handling which includes removal of alignment fixture or pallet

If PCB board contains both through hole (TH) LED and other surface mount components it is recommended that surface mount components be soldered on the top side of the PCB If surface mount need to be on the bottom side these components should be soldered using reflow soldering prior to insertion the TH LED

Recommended PC board plated through holes (PTH) size for LED component leads

LED component lead size Diagonal

Plated through hole diameter

045 x 045 mm(0018x 0018 inch)

0636 mm(0025 inch)

098 to 108 mm(0039 to 0043 inch)

050 x 050 mm(0020x 0020 inch)

0707 mm(0028 inch)

105 to 115 mm(0041 to 0045 inch)

Over-sizing the PTH can lead to twisted LED after clinching On the other hand under sizing the PTH can cause difficulty inserting the TH LED

Refer to application note AN5334 for more information about soldering and handling of high brightness TH LED lamps

CATHODE

InGaN Device

9

Example of Wave Soldering Temperature Profile for TH LED

Recommended solder Sn63 (Leaded solder alloy)SAC305 (Lead free solder alloy)

Flux Rosin flux

Solder bath temperature 255degC plusmn 5degC (maximum peak temperature = 260degC)

Dwell time 30 sec - 50 sec(maximum = 5sec)

Note Allow for board to be sufficientlycooled to room temperature beforeexerting mechanical force

60 sec Max

TIME (sec)

260degC Max

105degC Max

TEM

PERA

TURE

(degC)

Ammo Packs Drawing

Note The ammo-packs drawing is applicable for packaging option ndashDD amp -ZZ and regardless standoff or non-standoff

635 plusmn 1300250 plusmn 0051

1270 plusmn 1000500 plusmn 0039

9125 plusmn 062503595 plusmn 002459125 plusmn 062503595 plusmn 00245

1800 plusmn 05007085 plusmn 00195

070 plusmn 02000275 plusmn 00075 A A

1270 plusmn 0300500 plusmn 0012

VIEW AA

400 plusmn 02001575 plusmn 00075Oslash TYP

205 plusmn 10008070 plusmn 00394

CATHODE

10

Packaging Box for Ammo Packs

Note For InGaN device the ammo pack packaging box contain ESD logo

Packaging Label

(i) Avago Mother Label (Available on packaging box of ammo pack and shipping box)

LABEL ON THISSIDE OF BOX

FROM LEFT SIDE OF BOXADHESIVE TAPE MUST BEFACING UPWARDS

ANODE LEAD LEAVESTHE BOX FIRST

(1P) Item Part Number

(1T) Lot Lot Number

LPN

(9D)MFG Date Manufacturing Date

(P) Customer Item

(V) Vendor ID

DeptID Made In Country of Origin

(Q) QTY Quantity

CAT Intensity Bin

BIN Color Bin

(9D) Date Code Date Code

STANDARD LABEL LS0002 RoHS Compliant e3 max temp 260C

For product information and a complete list of distributors please go to our web site wwwavagotechcom

Avago Avago Technologies and the A logo are trademarks of Avago Technologies in the United States and other countriesData subject to change Copyright copy 2005-2009 Avago Technologies All rights reserved AV02-2228EN - December 15 2009

(ii) Avago Baby Label (Only available on bulk packaging)

(1P) PART Part Number

(1T) LOT Lot Number

(9D)MFG DATE Manufacturing Date

CO Country of Origin

Customer PN

Supplier Code

QUANTITY Packing Quantity

CAT Intensity Bin

BIN Color Bin

DATECODE Date Code

RoHS Compliant e3 max temp 260C Lamps Baby Label

DISCLAIMER Avagorsquos products and software are not specifically designed manufactured or authorized for sale as parts components or assemblies for the planning construction maintenenace or direct operation of a nuclear facility or for use in medical devices or applications Customer is solely responsible and waives all rights to make claims against avago or its suppliers for all loss damage expense or liability in connection with such use

Contents of Submittal

DIA Parking Signs Page 1 of 5

Skyline Products Inc

General Specifications for Full Color LED Inserts

DIA Parking Signs Page 2 of 5

Specification for Full Color LED Inserts Notes

10 Full Color LED VMS Inserts

11 Quality Assurance

ISO 90012008 certification for design manufacturing and service Current CDOT and DIA requirement

12 General ETL Listed for UL 48 UL50 and UL 1433 Current CDOT and DIA

requirement 13 Housing Properties Sign housing are designed in accordance to AASHTO Standard Specifications for Structural Supports for Highway Signs Luminaires and Traffic Signals ndash 6th Edition for wind speeds of up to 140 mph AASHTO group load combinations include total sign weight dead load ice and wind loads and the design meets the fatigue requirements for truck-induced gusts Snow loading is include in design loads for applicable geographical regions

Current CDOT and DIA requirement

Sealed housing Welding compliance with AWS standards

All welding shall be by an inert gas process in accordance with the American Welding Society (AWS) Standards 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum The LED DMS manufacturerrsquos welders and welding procedures shall be certified by an ANSIAWS Certified Welding Inspector to the 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum Proof of certification of all the LED DMS manufacturerrsquos welders and applicable welding procedures shall be supplied with the submittals The name phone number and address off the ANSIAWS Certified Welding Inspector that certified the LED VMS manufacturerrsquos welders and procedures shall also be provided with the submittals

Current CDOT and DIA requirement

Black KYNAR 500 coated face on mask and borders mdash 30-year coating guaranteed to not chip fade or peel for 20 years

Current CDOT and DIA requirement

The lens panel assembly shall consist of a KYNAR 500 coated aluminum mask over a clear glazing The lens panel assembly shall be modular in design interchangeable without misalignment of the lens panel and the LED pixels and removable from within the main sign housing

Current CDOT and DIA requirement

Aluminum face (090rdquo) mask over glazing with apertures for the pixels The lens panel aluminum mask shall be 0090 inch minimum thickness and finished with a matte black licensed factory applied KYNAR 500 Resin Fluoropolymer based coating system It shall be perforated to provide an aperture for each pixel on the display modules Each aperture shall be as small as possible without blocking the LED light output at the required viewing angle The Skyline aluminum face mask with aperture system will significantly minimize glare on the sign as it blocks more than 73 of sun rays making it very legible even with direct sunlight This method should be required over a ldquolouverrdquo system Louvers create a shelf above each row of pixels collecting snow ice dirt etc and ultimately inhibiting the display

Current CDOT and DIA requirement

Polycarbonate glazing 18rdquoGE LEXAN XL102UV Single lift face that allows a single technician to easily lift the entire face for safe fast and easy access to all the internal sign components

Current CDOT and DIA requirement

Mounting brackets Skyline will work with the appropriate parties to develop a mounting system to accommodate for the type of sign being provided and the structure requirements

Natural aluminum finish (excluding face) Current CDOT and DIA requirement

14 Environmental Control 8 watt per foot heat tape will be installed along the bottom of entire display area Provided heat tape will be controlled by the Advanced Humidity Sensing System of the controller

Current CDOT and DIA requirement

DIA Parking Signs Page 3 of 5

Environmental Sensors (1) Photocell Sensor (1) Internal Temperature Sensor (1) Humidity Sensor (1) Door Alarm

15 LED Display and Electronics Electronics designed and tested to -40degC to 85degC Current CDOT and DIA

requirement True 18-inch display (275 inch vertical and horizontal pitch) Current CDOT and DIA

requirement Display Matrix 7 high x 30 wide Legibility distance 200-1200 feet Current CDOT and DIA

requirement Printed circuit board are built to IPC-A-610D Class 2 certification Current CDOT and DIA

requirement Display modules are easily removable and replicable without the use of any additional tools

Current CDOT and DIA requirement

LED type Each Pixel contains three strings of LEDs

String 1 AlInGaP 30 degree LEDs (Red) String 2 InGaN 30 degree LEDs (Green) String 3 InGaN 30 degree LEDs (Blue)

Pixel design brightness 12400 candela at 20 mA (18rdquo characters) Current CDOT and DIA

requirement LED drive current

Red LED lt 30mA Blue and Green LEDs lt 15mA

All LEDs will have standoffs providing superior LED cooling and eliminate corrosion LED pixel protection and alignment device Silicon conformal coat will conform to MIL-I-46058C Type SR and IPC-CC-830 standards

Current CDOT and DIA requirement

Uniform LED color and brightness 256 minimum brightness levels Pixel Test

The pixel test shall be performed from the central controller on command and automatically once a day During a pixel test the operational status of each pixel shall be tested and then transmitted to the central controller or laptop computer This pixel status test shall report back all LED color string errors within each pixel A list of defective LED color strings shall be provided listing string color line number module number column number and row number for the associated pixel for each defective string The pixel test must be completed in less than 05 seconds regardless of message status

Current CDOT and DIA requirement

True Message Display Verification (Pixel Read) The TMDV shall be performed during both message downloads and during every sign poll from the central controller or laptop computer The TMDV shall perform a real-time read of the displayed message and shall return the operational state of each LED color string within each pixel to the central controller as it is currently displayed to the motorist including any errors This shall allow the central controller operator to see what is visibly displayed to the motorist on an individual pixel basis During a TMDV the operational state of each LED color string within each pixel shall be read by the sign controller to allow the central controller or laptop computer to show the actual message including static flashing and alternating messages that are visibly displayed on the sign in a WYSIWYG format This pixel read shall take place while a message is displayed on the sign without disturbing the message in any way Any flashing flickering blinking dimming or other disturbance of the message during this pixel read shall be cause for rejection of the sign The TMDV shall be an actual real time read of LED color strings at the time of

Current CDOT and DIA requirement

DIA Parking Signs Page 4 of 5

the associated sign poll or message download and shall not be accomplished by simulating errors based on the last pixel test

16 Power Supplies and Sensors High-efficiency power supplies Current CDOT and DIA

requirement Redundant power supply Current CDOT and DIA

requirement Power supply sensors Current CDOT and DIA

requirement Operational status feedback of all sensors Current CDOT and DIA

requirement All LED module power supply voltages shall be continuously measured and monitored by the sign controller The sign controller shall provide these voltage readings to the master controller or laptop computer upon command When a voltage drops below a critical value an error message shall be generated and transmitted to the master controller or laptop computer

17 AC Electrical AC Electrical components will conform to NEC standards Current CDOT and DIA

requirement GFCI outlet 20 Controller and Controller Cabinet 21 Sign Controller Skyline Advanced Controller will be located within each sign housing The controller shall monitor and control the ventilation system and all sensors within the sign housing

Ability to control multiple signs on a single sign structure NTCIP compliance Current CDOT and DIA

requirement 22 Cabinet Type A Skyline extended pole cabinet will be provided Natural aluminum exterior finish Pull-out laptop shelf Door alarm 23 Environmental Control Humidity sensor Internal temperature sensor 24 AC Electrical Conformity with NEC standards Current CDOT and DIA

requirement Circuit breakers Current CDOT and DIA

requirement GFCI outlet 25 Surge Protection Two-stage AC power surge protection with feedback and automatic shutdownisolation

Current CDOT and DIA requirement

The system power shall be protected by two stages of transient voltage suppression devices Tripping of each stage (or both if tripped simultaneously) of the surge protection shall cause the sign controller to call central and report the error condition (for dialup operation) or report the error condition to central on the next poll (for multi-drop operation) There shall be an option that is either enabled or disabled and is selected and downloaded from the central controller to the sign controller When this option is enabled tripping of the second stage of surge protection shall prevent power from reaching any components of the sign until the surge protection has been replaced When this option is disabled the sign will continue to function normally after the second stage of surge protection is tripped

30 Software Signs and Controllers shall be fully compatible with the DIA NTCIP sign software at no additional cost to the department in accordance with these specifications

DIA Parking Signs Page 5 of 5

40 Warranty and Telephone Technical Support One-year limited parts return-to-factory warranty Current CDOT and DIA

requirement Lifetime standard telephone support Current CDOT and DIA

requirement

  • Cover Page
  • Cover Letter
    • Cover Letter
    • Transmittal Letter
      • Product Details
        • Sign Brochure
        • Sign Details
        • System Block Diagram
        • Wiring Block Diagram
          • Industry Compliances
            • ISO Certificates
            • UL Authorization
            • NTCIP
            • Welding Procedures-Employees
              • Component Cut Sheets
                • Kynar
                • Lexan
                • Latch
                • Heat Tape
                • GFI
                • Hub
                • Controller
                • Comm Surge
                • AC Surge
                • Ethernet
                • Power Supply
                • LED
                  • Drawings
Page 25: )5217 $&&(66 6/,0/,1( - Denver International Airportbusiness.flydenver.com/bizpdf/DIAID_2318.pdfSign housings are designed in accordance with AASHTO Standard Specifications for Structural

technical datasheet

wwwmtl-instcom enquirymtl-instcom

are highly reliable dual-redundant varistor networks ensuring your site is never unprotected Fully automatic in operation ZoneDefender PRO reacts immediately clamping voltage surges without causing undue leakage losses under normal operation No operator intervention is required ZoneDefender PRO resets automatically and is maintenance free

Suitable for all AC power applications ZoneDefender PRO devices provide protection for AC power supplies with no restriction to the amount of load current

Thermal fusing is incorporated into each ZoneDefender PRO as an additional safety feature Short circuit protection with 200kA AIC rating is also supplied as standard for added peace of mind

ZoneDefender PRO offers an LED status indication allowing each varistor network to be continually monitored and indicated by LEDs on the front panel of the device In addition remote monitoring is enabled by the unitrsquos remote indication contacts

Installation is simple - the ZoneDefender PRO devices can be easily surface or nipple mounted

The ZoneDefender PRO Series is UL 1449 3rd Edition Listed and boasts an unrivaled 10 year lsquono questions askedrsquo manufacturers product warranty ZoneDefender PRO devices also exceed the requirements of ANSIIEEE C6245 and ANSIIEEE C6241

The ZoneDefender PRO Series is a versatile high performance surge protector designed for use in a wide variety of industrial institutional and commercial applications The ZoneDefender PRO is the most compact powerful feature-rich surge protector on the market today State-of-the-art circuitry protects equipment from high frequency noise as well as from damaging electrical transients and high-energy disturbances In addition the ZoneDefender PRO Series offers cost-effective high capacity protection along with application versatility features which make the Series the ultimate surge protection solution

ZoneDefender PRO units provide protection between Line to Neutral Line to Ground Line to Line and Neutral to Ground Utilizing Metal Oxide Varistor (MOV) technology the ZoneDefender PROrsquos protection circuits

ZoneDefender Pro SeriesThe most compact powerful feature-rich AC surge protector available

bull 80kA100kAamp120kAsurge-currentratingperphase

bull Includeshigh-performanceEMIRFIfiltering

bull LEDstatusindicationviasolidstatediagnosticsplusremoteindicationcontacts

bull Built-inaudiblealarm

bull Thermalandshortcircuitfusing

bull Shortcircuitcurrentrating200kAIC

bull UL14493rdEditionListed

bull 10yearproductwarranty

901-104RevB160811

EUROPE (EMEA) +44 (0)1582 723633 THE AMERICAS +1 800 835 7075 ASIA-PACIFIC +65 6 487 7887

enquirymtl-instcom csinfomtl-instcom salesmtlsingcomsg 901-104 RevB 160811

The given data is only intended as a product description and should not be regarded as a legal warranty of properties or guarantee In the interest of further technical developments we reserve the right to make design changes

SPECIFICATIONMaximum surge current (Imax)

80kA 100kA amp 120kA (820micros)Maximum continuous operating voltage

120240 versions - 140Vac270VacLines protected AC

L-N L-G L-L N-GDuty cycle performance (820micros)

Rated 1 impulse10000A gt6500 Impulses100A infinite

Long duration current pulse (101000micros) capability

3600A (tested)Frequency range

47Hz to 63HzAmbient temperature limits

ndash40degF to +185degF workingndash40degC to +85degC working

Humidity95 RH (non-condensing)

Audible Alarm90dB

EMIRFI Attenuation-75dB maximum 100kHz to 100MHz

Weight55 lbs (25 kg ) - Split Phase35 lbs (16 kg) - Single phase

DimensionsSee Figure 1 and Figure 2

SCCR RatingSuitable for use on a circuit capable of delivering not more than 200000 rms symmetrical Amperes 480V max

EMC complianceBS EN 60950 1992BS EN 61000-6-2 1999

Ratings in compliance with IEC 61643-1Imax = 80kA 100kA amp 120kAIimp = 5kA (10350)All current results are per phase

EnclosureNEMA 1 2 33R4 4X 12 and 13 (IP66)

Terminals10 AWG (5mm2)

MountingSurface mount by 021rdquo (5mm) diameter holes

Remote contactsForm C (NC NO C) 60W DC 120VA AC 3A max

Indication

Green LED onRed LED off Power protection in all

modes all phases

Green LED offRed LED on

Protection fault (remote indication alarm via contacts amp audible alarm)

Green LED onRed LED on Neutralground fault (voltage

potential)

DIMENSIONSFigure 1 Split phase dimensions

Figure 2 Single phase dimensions

Model Workingvoltage

UL1449 VPR3rd Edition

Limiting voltageUp

Ringwave200A Phase types

3kA 10kA (In) 80kA versions (V) (V) (V) (V) (kV) (V)ZD16700 120 600 580 800 08 60 Single phase 2-wireZD16701 120240 600 580 800 08 60 Split phase 3-wireZD16709 240 1200 890 1200 12 75 Single phase 2-wire TTZD16900 120TT 6001200 580890 8001300 0813 6075 Single phase 2-wire TTZD16901 120240TT 6001200 580890 8001300 0813 6075 Split phase 3-wire TT100kA versionsZD16730 120 600 580 800 08 60 Single phase 2-wireZD16731 120240 600 580 800 08 60 Split phase 3-wireZD16739 240 1200 890 1200 12 75 Single phase 2-wire TTZD16930 120TT 6001200 580890 8001300 0813 6075 Single phase 2-wire TTZD16931 120240TT 6001200 580890 8001300 0813 6075 Split phase 3-wire TT120kA versionsZD16740 120 600 580 800 08 60 Single phase 2-wireZD16741 120240 600 580 800 08 60 Split phase 3-wireZD16749 240 1200 890 1200 12 75 Single phase 2-wire TTZD16940 120TT 6001200 580890 8001300 0813 6075 Single phase 2-wire TTZD16941 120240TT 6001200 580890 8001300 0813 6075 Split phase 3-wire TT

TO ORDER SPECIFY

APPROVALSCountry StandardAuthority Approved for Product

United StatesCanada

UL 1449 3rd Edition Listed AC power product ZD16700 ZD16701 ZD16709 ZD16900 ZD16901 ZD16730 ZD16731 ZD16739 ZD16930 ZD16931 ZD16740 ZD16741 ZD16749 ZD16940 ZD16941

randybobo
Rectangle

Notes1 Safety approvals cover frequency 47-63 Hz2 At low temperature and low line voltage start uptime will increase

AC-DC

Specification

100 Watts

bull -40 ordmC to +75 ordmC Operation

bull 100 W - Baseplate Cooled

bull High Efficiency Resonant Topology

bull Remote Sense

bull 5V Standby Output

bull Remote OnOff amp Power OK Signal

bull 3 Year Warranty

ECC100 Series

InputInput Voltage bull 85-264 VAC (120-370 VDC) derate output

power lt90 VAC by 10Input Frequency bull 47-400 Hz (See note 1)Input Current bull 14 A typical at 115 VAC full load

08 A typical at 230 VAC full loadInrush Current bull 40 A max at 230 VAC 25 ordmC cold startPower Factor bull EN61000-3-2 class AEarth Leakage Current bull 300 microA at 264 VAC60 Hz max

0511 mA 115230 VAC at 400 Hz typInput Protection bull Internal T50 A250 V fuse in line

and neutral

OutputOutput Voltage bull 12-48 VDC (see tables)Output Voltage Trim bull plusmn5Initial Set Accuracy bull plusmn1 V1 plusmn3 V2Minimum Load bull No minimum load requiredStart Up Delay bull Typically 1 s (see note 2)Start Up Rise Time bull 50 ms typicalHold Up Time bull 16 ms min at 115 VACDrift bull plusmn02 after 20 min warm upLine Regulation bull plusmn05 maxLoad Regulation bull plusmn1 V1 plusmn5 V2 maxOverUndershoot bull 5 typicalTransient Response bull 4 max deviation recovery to within

1 in 500 micros for a 50-75-50 loadchange

Ripple amp Noise bull 1 pk-pk V1 V2 2 20 MHz bandwidthOvervoltage Protection bull 115-140 Vnom recycle input to resetOverload Protection bull 110-150 V1 onlyShort Circuit Protection bull Continuous trip and restart (Hiccup mode)Temperature bull 005˚CCoefficientRemote Sense bull Compensates for 05 V total voltage dropRemote OnOff bull Uncommitted isolated optocoupler diode

powered diode inhibits V1

xppowercom

GeneralEfficiency bull 88 typicalIsolation bull 4000 VAC Input to Output

1500 VAC Input to Ground500 VDC Output to Ground

Switching Frequency bull 65 kHz typicalSignals bull Power OK - open collector

Remote OnOff 5 V StandbyMTBF bull 220 kHrs to MIL-HDBK-217F at 25 ordmC GB

EnvironmentalOperating Temperature bull -40 ˚C to +75 ˚C ambient Baseplate must

be maintained le+85 ordmC see longformdatasheet for further details

Cooling bull Baseplate conduction coolingOperating Humidity bull 95 RH non-condensingStorage Temperature bull -40 ˚C to +85 ˚COperating Altitude bull 3000 mShock bull 30 g pk half sine 6 axesVibration bull 2 g rms 5 Hz to 500 kHz 3 axes

EMC amp SafetyLow Voltage PSU EMC bull EN61204-3 high severity level as belowEmissions bull EN55022 level B conducted

EN55022 level A radiatedHarmonic Currents bull EN61000-3-2 class AVoltage Flicker bull EN61000-3-3Radiated Immunity bull EN61000-4-3 level 3 Perf Criteria AEFTBurst bull EN61000-4-4 level 3 Perf Criteria ASurge bull EN61000-4-5 installation class 3

Perf Criteria A installation class 4Perf Criteria A with optional filter board

Conducted Immunity bull EN61000-4-6 level 3 Perf Criteria ADips amp Interruptions bull EN61000-4-11 30 10 ms 60 100 ms

100 5000 ms Perf Criteria A B BSafety Approvals bull IEC60950-1 CB report CSA 222 No

60950-1 UL60950-1 TUV EN60950-1Equipment Protection bull Class IClass

06-May-09

AC-DC

025 FastonGround tab

2 x 020(508)

230 (5842)

2 x 460 (11684)

500 (1270)

155(394)

2 x 023(58)

J11

2

3 x 020(508)

040(102)

2 x 370(9398)

5 x M3 clearance holes

410(1041)

330(838)

Voltage Adj

Mounting surfacemarked with ldquoArdquo

J2

J3

1

12

10 9

8

ECC100Models and Ratings

Input Connector J1Molex PN 09-65-2038

1 Line2 Neutral

Mechanical Details

Notes1 All dimensions in inches (mm)2 Tolerance xx = plusmn002 (050) xxx = plusmn001 (025)

3 Weight 12 lbs (550g)

J1 mates with Molex housingPN 09-50-1031

Output Connector J2Molex PN 09-65-2088

Pin Single Output1 +V12 +V13 +V14 +V15 RTN6 RTN7 RTN8 RTN

J2 mates with Molex housing PN09-50-1081 and both with Molexseries 5194 crimp terminals

Signal Connector J3Molex PN B10B-PHDSS

1 +5 V Standby2 Logic GND3 Logic GND4 Power OK5 Inhibit Hi6 Inhibit Lo7 +Sense8 -Sense9 +Vout10 -Vout

J3 mates with JST housing PNPHDR-10VS and withJST SPHD-001T-P05 crimp terminals

Output Power Output Voltage V1 MaxOutput Current V1 Standby Supply V2 Model Number

100 W 120 VDC 81 A 50 V05 A ECC100US12

100 W 150 VDC 65 A 50 V05 A ECC100US15

100 W 240 VDC 41 A 50 V05 A ECC100US24

100 W 280 VDC 35 A 50 V05 A ECC100US28

100 W 480 VDC 20 A 50 V05 A ECC100US48

debode
Highlight

1

HLMP-EGxx HLMP-EHxx HLMP-ELxxNew T-1frac34 (5mm) Extra High Brightness AlInGaP LED Lamps

Data Sheet

Features

Viewing angle 15deg 23deg 30deg

High luminous output

Colors 590nm Amber 615nm Red Orange 626nm Red

Package options

With or without lead standoff

Superior resistance to moisture

Untinted for 15deg 23deg and 30deg lamps

Applications

Traffic management- Traffic signals- Pedestrian signals- Work zone warning lights- Variable message signs

Solar Power signs

Commercial outdoor advertising- Signs- Marquees

Description

These Precision Optical Performance AlInGaP LEDs provide superior light output for excellent readability in sunlight and are extremely reliable AlInGaP LED tech-nology provides extremely stable light output over long periods of time Precision Optical Performance lamps utilize the aluminum indium gallium phosphide (AlInGaP) technology

These LED lamps are untinted T-1frac34 packages incorpo-rating second generation optics producing well defined spatial radiation patterns at specific viewing cone angles

These lamps are made with an advanced optical grade epoxy offering superior high temperature and high moisture resistance performance in outdoor signal and sign application The maximum LED junction tempera-ture limit of +130degC enables high temperature operation in bright sunlight conditions The epoxy contains both uv-a and uv-b inhibitors to reduce the effects of long term exposure to direct sunlight

Benefits

Superior performance for outdoor environments

Suitable for auto-insertion onto PC board

2

Package Dimension

A Non-standoff B Standoff

Viewing Angle d

15deg 1239plusmn025(0476plusmn0010)

23deg amp 30deg 1196plusmn025(0459plusmn0010)

Notes1 All dimensions are in millimeters (inches) 2 Leads are mild steel with tin plating3 The epoxy meniscus is 121mm max4 For Identification of polarity after the

leads are trimmed off please refer to the illustration below

CATHODE ANODE

114 plusmn 020(0045 plusmn 0008)

580 plusmn 020(0228 plusmn 0008)

3160(1244) MIN

070 (0028)MAX

100(0039)

MIN

871 plusmn 020(0343 plusmn 0008)

254 plusmn 038(0100 plusmn 0015)

050 plusmn 010(0020 plusmn 0004) SQ TYP

CATHODELEAD

235 (0093)MAX

CATHODEFLAT

114 plusmn 020(0045 plusmn 0008)

580 plusmn 020(0228 plusmn 0008)

3160(1244) MIN

070 (0028)MAX

100(0039)

MIN

871 plusmn 020(0343 plusmn 0008)

254 plusmn 038(0100 plusmn 0015)

050 plusmn 010(0020 plusmn 0004) SQ TYP

CATHODELEAD

CATHODEFLAT

d

150 plusmn 015(0059 plusmn 0006)

500 plusmn 020(0197 plusmn 0008)

500 plusmn 020(0197 plusmn 0008)

3

Part Numbering System

Note Please refer to AB 5337 for complete information on part numbering system

Device Selection Guide

Typical viewingAngle 2θ12 (Deg) [4]

Color and DominantWavelength (nm) Typ [3]

Lamps without Standoff on leads(Package drawing A)

Lamps with Standoff on leads (Package drawing B)

Luminous Intensity Iv (mcd) [125] at 20 mA

Min Max

15deg Amber 590 HLMP-EL1A-Z1KDD HLMP-EL1B-Z1KDD 12000 21000

HLMP-EL1A-Z1LDD HLMP-EL1B-Z1LDD 12000 21000

Red 626 HLMP-EG1A-Z10DD HLMP-EG1B-Z10DD 12000 21000

Red Orange 615 HLMP-EH1A-Z10DD HLMP-EH1B-Z10DD 12000 21000

23deg Amber 590 HLMP-EL2A-XYKDD HLMP-EL2B-XYKDD 7200 12000

HLMP-EL2A-XYLDD HLMP-EL2B-XYLDD 7200 12000

Red 626 HLMP-EG2A-XY0DD HLMP-EG2B-XY0DD 7200 12000

Red Orange 615 HLMP-EH2A-XY0DD HLMP-EH2B-XY0DD 7200 12000

30deg Amber 590 HLMP-EL3A-VWKDD HLMP-EL3B-VWKDD 4200 7200

HLMP-EL3A-VWLDD HLMP-EL3B-VWLDD 4200 7200

HLMP-EL3A-WXKDD HLMP-EL3B-WXKDD 5500 9300

HLMP-EL3A-WXLDD HLMP-EL3B-WXLDD 5500 9300

Red 626 HLMP-EG3A-VW0DD HLMP-EG3B-VW0DD 4200 7200

HLMP-EG3A-WX0DD HLMP-EG3B-WX0DD 5500 9300

Red Orange 615 HLMP-EH3A-WX0DD HLMP-EH3B-WX0DD 5500 9300Notes1 The luminous intensity is measured on the mechanical axis of the lamp package and it is tested with pulsing condition2 The optical axis is closely aligned with the package mechanical axis3 Dominant wavelength λd is derived from the CIE Chromaticity Diagram and represents the color of the lamp4 θfrac12 is the off-axis angle where the luminous intensity is half the on-axis intensity 5 Tolerance for each bin limit is plusmn 15

HLMP ndash E x xx - x x x xx

Mechanical OptionsDD Ammo Pack

Color Bin Selections0 Full color distributionK Color Bin 2 amp 4L Color Bin 4 amp 6

Maximum Intensity BinRefer to Device Selection Guide

Minimum Intensity Bin

Viewing Angle and Lead Standoffs1A 15deg without lead standoff1B 15deg with lead standoff2A 23deg without lead standoff2B 23deg with lead standoff3A 30deg without lead standoff3B 30deg with lead standoff

ColorG Red 626nmL Amber 590nmH Red Orange 615nm

Refer to Device Selection Guide

4

Electrical Optical Characteristics

TJ = 25degC

Parameter Symbol Min Typ Max Units Test Conditions

Forward Voltage Amber Red Red Orange VF 18 21 24 V

IF = 20 mA

Reverse Voltage VR 5 V IR = 100 μA

Dominant Wavelength [1]

Amber Red Red Orange

d584561806120

590062606150

594563006190

nm IF = 20 mA

Peak Wavelength Amber Red Red Orange

PEAK594634621

nm Peak of Wavelength of Spectral Distribution at IF = 20 mA

Spectral Halfwidth Amber Red Red Orange

∆12131414

nm

Thermal resistance RJ-PIN 240 degCW LED junction to anode lead

Luminous Efficacy [2]

Amber Red Red Orange

ηv500200265

lmW Emitted Luminous FluxEmitted Radiant Flux

Luminous Flux Amber Red Red Orange

Φv210023002300

mlm IF = 20 mA

Luminous Efficiency [3]

Amber Red Red Orange

ηe505555

lmW Emitted Luminous FluxElectrical Power

Thermal coefficient of d Amber Red Red Orange

008005007

nmdegC IF = 20 mA +25degC le TJ le +100degC

Notes1 The dominant wavelength λd is derived from the CIE Chromaticity Diagram referenced to Illuminant E Tolerance for each color of dominant

wavelength is +- 05nm2 The radiant intensity Ie in watts per steradian maybe found from the equation Ie = Iv ηV where Iv is the luminous intensity in candela and ηV is

the luminous efficacy in lumens watt3 ηe = Φv IF x VF where Φv is the emitted luminous flux IF is electrical forward current and VF is the forward voltage

Absolute Maximum Ratings TJ = 25degC

Parameter Red Amber Red Orange Unit

DC Forward Current [2] 50 mA

Peak Forward Current 100 [1] mA

Average forward current 30 mA

Power Dissipation 120 mW

Reverse Voltage 5 V

Operating Temperature Range -40 to +100 degC

Storage Temperature Range -40 to +100 degC

Notes1 Duty Factor 30 frequency 1KHz2 Derate linearly as shown in Figure 4

5

Figure 1 Relative Intensity vs Peak Wavelength Figure 2 Forward Current vs Forward Voltage

Figure 3 Relative Luminous Intensity vs Forward Current Figure 4 Maximum Forward Current vs Ambient Temperature

Figure 5Radiation Pattern for 15deg Viewing Angle Lamp Figure 6 Radiation Pattern for 23deg Viewing Angle Lamp

0

20

40

60

80

100

0 1 2 3

FORWARD VOLTAGE-V

FORW

ARD

CURREN

T-mA

0005

1015

2025

3035

4045

50

0 20 40 60 80 100DC FORWARD CURRENT - mA

RELA

TIVE

LUM

INOU

S INTEN

SITY

(NORMAL

IZED

AT 2

0 mA)

0

10

20

30

40

50

60

0 20 40 60 80 100

TA - AMBIENT TEMPERATURE - -C

I FMAX

- MAX

IMUM

FORW

ARD

CURREN

T - mA

00

02

04

06

08

10

-90 -60 -30 0 30 60 90

ANGULAR DISPLACEMENT-DEGREE

NORM

ALIZED

INTE

NSIT

Y

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPLACEMENT-DEGREE

NORM

ALIZED

INTE

NSIT

Y

00

02

04

06

08

10

500 550 600 650WAVELENGTH - nm

RELA

TIVE

INTE

NSIT

Y RedAmber

Red Orange

6

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPLACEMENT-DEGREE

NORM

ALIZED

INTE

NSIT

Y

Figure 7 Radiation Pattern for 30deg Viewing Angle Lamp

Relative Forward Voltage vs Junction Temperature

Relative Light Output vs Junction Temperature

01

10

100

-40 -20 0 20 40 60 80 100 120 140TJ - JUNCTION TEMPERATURE - degC

RELA

TIVE

LIGH

T OUTPU

T (N

ORMAL

IZED

AT T

J=25degC

)

-030

-025

-020

-015

-010

-005

000

005

010

015

020

-40 -20 0 20 40 60 80 100 120 140

TJ - JUNCTION TEMPERATURE - degC

FORW

ARD VOLTAGE S

HIFT

- V

Red Orange

Red

Amber

Red Orange

Red

Amber

7

Intensity Bin Limit Table (131 Iv bin ratio)

Bin

Intensity (mcd) at 20mA

Min Max

V 4200 5500

W 5500 7200

X 7200 9300

Y 9300 12000

Z 12000 16000

1 16000 21000

Tolerance for each bin limit is plusmn 15

VF Bin Table (V at 20mA)

Bin ID Min Max

VD 18 20

VA 20 22

VB 22 24

Tolerance for each bin limit is plusmn 005V

Avago Color Bin on CIE 1931 Chromaticity Diagram

0280

0300

0320

0340

0360

0380

0400

0420

0440

0460

0500 0550 0600 0650 0700 0750 0800X

Y

2

4

6

Amber

Red

Red Orange

Red Color Range

MinDom

Max Dom X min Y Min X max Y max

618 630 06872 03126 06890 02943

06690 03149 07080 02920

Tolerance for each bin limit is plusmn 05nm

Amber Color Range

BinMin Dom

Max Dom Xmin Ymin Xmax Ymax

2 587 5895 05570 04420 05670 04250

05530 04400 05720 04270

4 5895 592 05720 04270 05820 04110

05670 04250 05870 04130

6 592 5945 05870 04130 05950 03980

05820 04110 06000 03990

Tolerance for each bin limit is plusmn 05nm

Red Orange Color Range

MinDom

Max Dom Xmin Ymin Xmax Ymax

612 619 06712 06887 06716 06549

03280 03109 03116 03282

Tolerance for each bin limit plusmn 05nm

NoteAll bin categories are established for classification of products Products may not be available in all bin categories Please contact Avago representative for further information

8

Precautions

Lead Forming The leads of an LED lamp may be preformed or cut to

length prior to insertion and soldering on PC board

For better control it is recommended to use proper tool to precisely form and cut the leads to applicable length rather than doing it manually

If manual lead cutting is necessary cut the leads after the soldering process The solder connection forms a mechanical ground which prevents mechanical stress due to lead cutting from traveling into LED package This is highly recommended for hand solder operation as the excess lead length also acts as small heat sink

Soldering and Handling Care must be taken during PCB assembly and

soldering process to prevent damage to the LED component

LED component may be effectively hand soldered to PCB However it is only recommended under unavoidable circumstances such as rework The closest manual soldering distance of the soldering heat source (soldering ironrsquos tip) to the body is 159mm Soldering the LED using soldering iron tip closer than 159mm might damage the LED

159mm

ESD precaution must be properly applied on the soldering station and personnel to prevent ESD damage to the LED component that is ESD sensitive Do refer to Avago application note AN 1142 for details The soldering iron used should have grounded tip to ensure electrostatic charge is properly grounded

Recommended soldering condition

Wave Soldering [1 2]

Manual Solder Dipping

Pre-heat temperature 105 degC Max -

Preheat time 60 sec Max -

Peak temperature 260 degC Max 260 degC Max

Dwell time 5 sec Max 5 sec Max

Note 1) Above conditions refers to measurement with thermocouple

mounted at the bottom of PCB2) It is recommended to use only bottom preheaters in order to reduce

thermal stress experienced by LED

Wave soldering parameters must be set and maintained according to the recommended temperature and dwell time Customer is advised to perform daily check on the soldering profile to ensure that it is always conforming to recommended soldering conditions

Anode

Note 1 PCB with different size and design (component density) will have

different heat mass (heat capacity) This might cause a change in temperature experienced by the board if same wave soldering setting is used So it is recommended to re-calibrate the soldering profile again before loading a new type of PCB

2 Avago Technologiesrsquo high brightness LED are using high efficiency LED die with single wire bond as shown below Customer is advised to take extra precaution during wave soldering to ensure that the maximum wave temperature does not exceed 260degC and the solder contact time does not exceeding 5sec Over-stressing the LED during soldering process might cause premature failure to the LED due to delamination

Avago Technologies LED Configuration

Note Electrical connection between bottom surface of LED die and the lead frame is achieved through conductive paste

Any alignment fixture that is being applied during wave soldering should be loosely fitted and should not apply weight or force on LED Non metal material is recommended as it will absorb less heat during wave soldering process

Note In order to further assist customer in designing jig accurately that fit Avago Technologiesrsquo product 3D model of the product is available upon request

At elevated temperature LED is more susceptible to mechanical stress Therefore PCB must allowed to cool down to room temperature prior to handling which includes removal of alignment fixture or pallet

If PCB board contains both through hole (TH) LED and other surface mount components it is recommended that surface mount components be soldered on the top side of the PCB If surface mount need to be on the bottom side these components should be soldered using reflow soldering prior to insertion the TH LED

Recommended PC board plated through holes (PTH) size for LED component leads

LED component lead size Diagonal

Plated through hole diameter

045 x 045 mm(0018x 0018 inch)

0636 mm(0025 inch)

098 to 108 mm(0039 to 0043 inch)

050 x 050 mm(0020x 0020 inch)

0707 mm(0028 inch)

105 to 115 mm(0041 to 0045 inch)

Over-sizing the PTH can lead to twisted LED after clinching On the other hand under sizing the PTH can cause difficulty inserting the TH LED

9

Refer to application note AN5334 for more information about soldering and handling of high brightness TH LED lamps

Example of Wave Soldering Temperature Profile for TH LED

Ammo Packs Drawing

Note The ammo-packs drawing is applicable for packaging option ndashDD amp -ZZ and regardless standoff or non-standoff

Recommended solder Sn63 (Leaded solder alloy)SAC305 (Lead free solder alloy)

Flux Rosin flux

Solder bath temperature 255degC plusmn 5degC (maximum peak temperature = 260degC)

Dwell time 30 sec - 50 sec(maximum = 5sec)

Note Allow for board to be sufficientlycooled to room temperature beforeexerting mechanical force

60sec Max

TIME (sec)

260 degC Max

105 degC Max

TEMPERA

TURE

(degC)

10

Packaging Box for Ammo Packs

Note The dimension for ammo pack is applicable for the device with standoff and without standoff

Packaging Label(i) Avago Mother Label (Available on packaging box of ammo pack and shipping box)

13

13

13

$$$

amp

13()

+amp13amp(amp+---(+)012-

DISCLAIMER AVAGOrsquoS PRODUCTS AND SOFTWARE ARE NOT SPECIFICALLY DESIGNED MANUFACTURED OR AUTHORIZED FOR SALE AS PARTS COMPONENTS OR ASSEMBLIES FOR THE PLANNING CONSTRUCTION MAINTENANCE OR DIRECT OPERATION OF A NUCLEAR FACILITY OR FOR USE IN MEDICAL DEVICES OR APPLICATIONS CUSTOMER IS SOLELY RESPONSIBLE AND WAIVES ALL RIGHTS TO MAKE CLAIMS AGAINST AVAGO OR ITS SUPPLIERS FOR ALL LOSS DAMAGE EXPENSE OR LIABILITY IN CONNECTION WITH SUCH USE

amp(313

313

amp

4

413

+)

$5amp136$

amp

13()

amp

(+)012-

(ii) Avago Baby Label (Only available on bulk packaging)

Acronyms and Definition

BIN

(i) Color bin only or VF bin only

(Applicable for part number with color bins but without VF bin OR part number with VF bins and no color bin)

OR

(ii) Color bin incorporated with VF Bin

(Applicable for part number that have both color bin and VF bin)

Example

(i) Color bin only or VF bin only

BIN 2 (represent color bin 2 only)

BIN VB (represent VF bin ldquoVBrdquo only)

(ii) Color bin incorporate with VF Bin

BIN 2VB

VB VF bin ldquoVBrdquo

2 Color bin 2 only

For product information and a complete list of distributors please go to our web site wwwavagotechcom

Avago Avago Technologies and the A logo are trademarks of Avago Technologies in the United States and other countriesData subject to change Copyright copy 2005-2010 Avago Technologies All rights reserved AV02-1687EN - February 23 2010

HLMP-Cx1A1B2A2B3A3BNew 5mm Blue and Green LED Lamps

Data Sheet

CAUTION INGaN devices are Class 1C HBM ESD sensitive per JEDEC Standard Please observe appropriate precautions during handling and processing Refer to Application Note AN ndash 1142 for additional details

Description

These high intensity blue and green T-1frac34 package LEDs are untinted and non-diffused Based on the most efficient and cost effective InGaN material technology and incor-porating second generation optics they produce well defined spatial radiation patterns at specific viewing cone angles

Advanced optical grade epoxy construction offers superior high temperature and moisture resistance per-formance in outdoor signal and sign applications

Features

Well defined spatial radiation pattern

High luminous output

Untinted Non-diffused

Available in Colorndash Blue 470nmndash Green 525nm

Viewing Angle 15deg 23deg and 30deg

Standoff or non-standoff

Superior resistance to moisture

Applications

Commercial outdoor advertising

Traffic Sign

Variable Message Sign

2

Package Dimensions

Drawing A (Non-standoff)

Drawing B (Standoff)

cathodeflat

Cathode

d

100 plusmn 0200039 plusmn 0008

130 plusmn 0150051 plusmn 0006870 plusmn 020

0343 plusmn 0008

500 plusmn 0200197 plusmn 0008

580 plusmn 0200228 plusmn 0008

254 plusmn 0380100 plusmn 0015

070 max0028

3160min1244

sq typ050 plusmn 0100020 plusmn 0004

100 min0039

Viewing Angle d

HLMP-Cx1B 1296plusmn025(0510plusmn0010)

HLMP-Cx2B 1232 plusmn025(0485plusmn0010)

HLMP-Cx3B 1200plusmn025(0472plusmn0010)

Notes1 All dimensions are in millimeters (inches) 2 Leads are mild steel with tin plating3 The epoxy meniscus is 150mm max

100 plusmn 0200039 plusmn 0008

070 max0028

870 plusmn 0200343 plusmn 0008

500 plusmn 0200197 plusmn 0008

3160min1244

Cathode 100 min0039

sq typ050 plusmn 0100020 plusmn 0004

254 plusmn 0380100 plusmn 0015

cathodeflat

580 plusmn 0200228 plusmn 0008

3

Device Selection Guide

Part Number ColorTypical Viewing angle 2frac12 (deg) [4]

Luminous Intensity Iv (mcd) at 20 mA [125]

Standoff Non Standoff

Package drawingMin Max

HLMP-CB1A-XY0DD Blue 15deg 7200 12000 Non Standoff A

HLMP-CB1A-XYBDD

HLMP-CB1A-XYCDD

HLMP-CB1B-XY0DD Standoff B

HLMP-CB1B-XYBDD

HLMP-CB1B-XYCDD

HLMP-CB2A-VW0DD 23deg 4200 7200 Non Standoff A

HLMP-CB2A-VWBDD

HLMP-CB2A-VWCDD

HLMP-CB2B-VW0DD Standoff B

HLMP-CB2B-VWBDD

HLMP-CB2B-VWCDD

HLMP-CB3A-UV0DD 30deg 3200 5500 Non Standoff A

HLMP-CB3A-UVBDD

HLMP-CB3A-UVCDD

HLMP-CB3B-UV0DD Standoff B

HLMP-CB3B-UVBDD

HLMP-CB3B-UVCDD

HLMP-CM1A-450DD Green 15deg 35000 59000 Non Standoff A

HLMP-CM1A-45BDD

HLMP-CM1A-45CDD

HLMP-CM1B-450DD Standoff B

HLMP-CM1B-45BDD

HLMP-CM1B-45CDD

HLMP-CM2A-120DD 23deg 16000 27000 Non Standoff A

HLMP-CM2A-12BDD

HLMP-CM2A-12CDD

HLMP-CM2B-120DD Standoff B

HLMP-CM2B-12BDD

HLMP-CM2B-12CDD

HLMP-CM3A-Z10DD 30deg 12000 21000 Non Standoff A

HLMP-CM3A-Z1BDD

HLMP-CM3A-Z1CDD

HLMP-CM3B-Z10DD Standoff B

HLMP-CM3B-Z1BDD

HLMP-CM3B-Z1CDD

Notes1 The luminous intensity is measured on the mechanical axis of the lamp package and it is tested with pulsing condition2 The optical axis is closely aligned with the package mechanical axis3 Dominant wavelength d is derived from the CIE Chromaticity Diagram and represents the color of the lamp4 frac12 is the off-axis angle where the luminous intensity is half the on-axis intensity 5 Tolerance for each bin limit is plusmn 15

4

Part Numbering System

Note please refer to AB 5337 for complete information on part numbering system

Packaging OptionDD Ammo Pack

Color Bin Selection0 Full DistributionB Color Bin 2 amp 3C Color Bin 3 amp 4

Maximum Intensity Bin 0 No maximum intensity limit (refer to selection guide)

Minimum Intensity Bin Refer to Device Selection Guide

Viewing Angle and Lead Standoffs1A 15deg without lead standoff1B 15deg with lead standoff2A 23deg without lead standoff2B 23deg with lead standoff3A 30deg without lead standoff3B 30deg with lead standoff

ColorB Blue 470M Green 525

HLMP C x xx x x x xx

Absolute Maximum Ratings TJ = 25degC

Parameter Blue Green Unit

DC Forward Current [1] 30 mA

Peak Forward Current 100 [2] mA

Power Dissipation 116 mW

Reverse Voltage 5 V

LED Junction Temperature 110 degC

Operating Temperature Range -40 to + 85 degC

Storage Temperature Range -40 to + 100 degC

Notes1 Derate linearly as shown in figure 42 Duty Factor 10 frequency 1KHz

5

Electrical Optical Characteristics TJ = 25degC

Parameter Symbol Min Typ Max Units Test Conditions

Forward VoltageGreen Blue

VF28 32 38

V IF = 20 mA

Reverse Voltage VR 5 V IR = 10 A

Dominant Wavelength[1]

GreenBlue

d51904600

52504700

53904800

nm IF = 20 mA

Peak WavelengthGreenBlue

PEAK516464

nm Peak of Wavelength of Spectral Distribution at IF = 20 mA

Spectral Half WidthGreenBlue

123023

nm IF = 20mA

Thermal Resistance RJ-PIN 240 degCW LED Junction-to-Pin

Luminous Efficacy [2]

GreenBlue

V51878

lmW Emitted Luminous Flux Emitted Radiant Flux

Thermal coefficient of dGreenBlue

00280024

nmdegC IF = 20 mA +25degC le TJ le +100degC

Notes1 The dominant wavelength is derived from the chromaticity Diagram and represents the color of the lamp2 The radiant intensity Ie in watts per steradian may be found from the equation Ie = IVV where IV is the luminous intensity in candelas and V is

the luminous efficacy in lumenswatt

6

Figure 1 Relative Intensity vs Wavelength Figure 2 Forward Current vs Forward Voltage

Figure 3 Relative Intensity vs Forward Current Figure 4 Maximum Forward Current vs Ambient Temperature

Figure 5 Relative Dominant Wavelength Shift vs Forward Current Figure 6 Radiation Pattern for 15deg

0001

0203

04

050607

08

0910

380 430 480 530 580 630WAVELENGTH - nm

RELA

TIVE

INTENS

ITY

GREENBLUE

0

20

40

60

80

100

0 1 2 3 4 5FORWARD VOLTAGE-V

FORW

ARD CU

RREN

T-m

A

00

05

10

15

20

25

30

35

0 20 40 60 80 100 120DC FORWARD CURRENT-mA

RELA

TIVE

LUM

INOUS INT

ENSI

TY(NOR

MAL

IZED

AT 20m

A)

GREEN

BLUE

-10

-5

0

5

10

0 20 40 60 80 100FORWARD CURRENT-mA

RELA

TIVE

DOM

INAN

T W

AVEL

ENGT

H SH

IFT -

nm GREEN

BLUE

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT -DEGREE

NORM

ALIZ

ED IN

TENS

ITY

0

5

10

15

20

25

30

35

0 20 40 60 80 100TA - AMBIENT TEMPERATURE - degC

I Fmax

- M

AXIM

UM FO

RWARD

CURR

ENT -

mA

7

Figure 7 Radiation Pattern for 23deg Figure 8 Radiation Pattern for 30deg

Figure 9 Relative Light Output vs Junction Temperature Figure 10 Relative Forward Voltage vs Junction Temperature

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT - DEGREE

NORM

ALIZ

ED IN

TENS

ITY

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT - DEGREE

NORM

ALIZ

ED IN

TENS

ITY

01

1

10

-40 -20 0 20 40 60 80 100 120TJ - JUNCTION TEMPERATURE TJ - JUNCTION TEMPERATURE

NORM

ALZI

ED IN

TENS

ITY (

PHOTO)

-03

-02

-01

0

01

02

03

-40 -20 0 20 40 60 80 100 120

FORW

ARD

VOLT

AGE S

HIFT

-VGreenBlue

GreenBlue

Intensity Bin Limit Table (131 Iv bin ratio)

BinIntensity (mcd) at 20mAMin Max

U 3200 4200

V 4200 5500

W 5500 7200

X 7200 9300

Y 9300 12000

Z 12000 16000

1 16000 21000

2 21000 27000

3 27000 35000

4 35000 45000

5 45000 59000

Tolerance for each bin limit is plusmn 15

Green Color Bin Table

Bin Min Dom Max Dom1 5190 5230

2 5230 5270

3 5270 5310

4 5310 5350

5 5350 5390

Tolerance for each bin limit is plusmn 05nm

Blue Color Bin Table

Bin Min Dom Max Dom1 4600 4640

2 4640 4680

3 4680 4720

4 4720 4760

5 4760 4800

Tolerance for each bin limit is plusmn 05nmNote 1 All bin categories are established for classification of products Products may not be available in all bin categories Please contact your Avago

representative for further information

8

Precautions

Lead Forming

The leads of an LED lamp may be preformed or cut to length prior to insertion and soldering on PC board

For better control it is recommended to use proper tool to precisely form and cut the leads to applicable length rather than doing it manually

If manual lead cutting is necessary cut the leads after the soldering process The solder connection forms a mechanical ground which prevents mechanical stress due to lead cutting from traveling into LED package This is highly recommended for hand solder operation as the excess lead length also acts as small heat sink

Soldering and Handling

Care must be taken during PCB assembly and soldering process to prevent damage to the LED component

LED component may be effectively hand soldered to PCB However it is only recommended under unavoidable circumstances such as rework The closest manual soldering distance of the soldering heat source (soldering ironrsquos tip) to the body is 159mm Soldering the LED using soldering iron tip closer than 159mm might damage the LED

ESD precaution must be properly applied on the 159mm

soldering station and personnel to prevent ESD damage to the LED component that is ESD sensitive Do refer to Avago application note AN 1142 for details The soldering iron used should have grounded tip to ensure electrostatic charge is properly grounded

Recommended soldering condition

Wave Soldering [1 2]

Manual Solder Dipping

Pre-heat temperature 105degC Max -

Preheat time 60 sec Max -

Peak temperature 260degC Max 260degC Max

Dwell time 5 sec Max 5 sec Max

Note 1 Above conditions refers to measurement with thermocouple

mounted at the bottom of PCB2 It is recommended to use only bottom preheaters in order to reduce

thermal stress experienced by LED

Wave soldering parameters must be set and maintained according to the recommended temperature and dwell time Customer is advised to perform daily check on the soldering profile to ensure that it is always conforming to recommended soldering conditions

Note 1 PCB with different size and design (component density) will have

different heat mass (heat capacity) This might cause a change in temperature experienced by the board if same wave soldering setting is used So it is recommended to re-calibrate the soldering profile again before loading a new type of PCB

Avago Technologies LED Configuration

Any alignment fixture that is being applied during wave soldering should be loosely fitted and should not apply weight or force on LED Non metal material is recommended as it will absorb less heat during wave soldering process

At elevated temperature LED is more susceptible to mechanical stress Therefore PCB must allowed to cool down to room temperature prior to handling which includes removal of alignment fixture or pallet

If PCB board contains both through hole (TH) LED and other surface mount components it is recommended that surface mount components be soldered on the top side of the PCB If surface mount need to be on the bottom side these components should be soldered using reflow soldering prior to insertion the TH LED

Recommended PC board plated through holes (PTH) size for LED component leads

LED component lead size Diagonal

Plated through hole diameter

045 x 045 mm(0018x 0018 inch)

0636 mm(0025 inch)

098 to 108 mm(0039 to 0043 inch)

050 x 050 mm(0020x 0020 inch)

0707 mm(0028 inch)

105 to 115 mm(0041 to 0045 inch)

Over-sizing the PTH can lead to twisted LED after clinching On the other hand under sizing the PTH can cause difficulty inserting the TH LED

Refer to application note AN5334 for more information about soldering and handling of high brightness TH LED lamps

CATHODE

InGaN Device

9

Example of Wave Soldering Temperature Profile for TH LED

Recommended solder Sn63 (Leaded solder alloy)SAC305 (Lead free solder alloy)

Flux Rosin flux

Solder bath temperature 255degC plusmn 5degC (maximum peak temperature = 260degC)

Dwell time 30 sec - 50 sec(maximum = 5sec)

Note Allow for board to be sufficientlycooled to room temperature beforeexerting mechanical force

60 sec Max

TIME (sec)

260degC Max

105degC Max

TEM

PERA

TURE

(degC)

Ammo Packs Drawing

Note The ammo-packs drawing is applicable for packaging option ndashDD amp -ZZ and regardless standoff or non-standoff

635 plusmn 1300250 plusmn 0051

1270 plusmn 1000500 plusmn 0039

9125 plusmn 062503595 plusmn 002459125 plusmn 062503595 plusmn 00245

1800 plusmn 05007085 plusmn 00195

070 plusmn 02000275 plusmn 00075 A A

1270 plusmn 0300500 plusmn 0012

VIEW AA

400 plusmn 02001575 plusmn 00075Oslash TYP

205 plusmn 10008070 plusmn 00394

CATHODE

10

Packaging Box for Ammo Packs

Note For InGaN device the ammo pack packaging box contain ESD logo

Packaging Label

(i) Avago Mother Label (Available on packaging box of ammo pack and shipping box)

LABEL ON THISSIDE OF BOX

FROM LEFT SIDE OF BOXADHESIVE TAPE MUST BEFACING UPWARDS

ANODE LEAD LEAVESTHE BOX FIRST

(1P) Item Part Number

(1T) Lot Lot Number

LPN

(9D)MFG Date Manufacturing Date

(P) Customer Item

(V) Vendor ID

DeptID Made In Country of Origin

(Q) QTY Quantity

CAT Intensity Bin

BIN Color Bin

(9D) Date Code Date Code

STANDARD LABEL LS0002 RoHS Compliant e3 max temp 260C

For product information and a complete list of distributors please go to our web site wwwavagotechcom

Avago Avago Technologies and the A logo are trademarks of Avago Technologies in the United States and other countriesData subject to change Copyright copy 2005-2009 Avago Technologies All rights reserved AV02-2228EN - December 15 2009

(ii) Avago Baby Label (Only available on bulk packaging)

(1P) PART Part Number

(1T) LOT Lot Number

(9D)MFG DATE Manufacturing Date

CO Country of Origin

Customer PN

Supplier Code

QUANTITY Packing Quantity

CAT Intensity Bin

BIN Color Bin

DATECODE Date Code

RoHS Compliant e3 max temp 260C Lamps Baby Label

DISCLAIMER Avagorsquos products and software are not specifically designed manufactured or authorized for sale as parts components or assemblies for the planning construction maintenenace or direct operation of a nuclear facility or for use in medical devices or applications Customer is solely responsible and waives all rights to make claims against avago or its suppliers for all loss damage expense or liability in connection with such use

Contents of Submittal

DIA Parking Signs Page 1 of 5

Skyline Products Inc

General Specifications for Full Color LED Inserts

DIA Parking Signs Page 2 of 5

Specification for Full Color LED Inserts Notes

10 Full Color LED VMS Inserts

11 Quality Assurance

ISO 90012008 certification for design manufacturing and service Current CDOT and DIA requirement

12 General ETL Listed for UL 48 UL50 and UL 1433 Current CDOT and DIA

requirement 13 Housing Properties Sign housing are designed in accordance to AASHTO Standard Specifications for Structural Supports for Highway Signs Luminaires and Traffic Signals ndash 6th Edition for wind speeds of up to 140 mph AASHTO group load combinations include total sign weight dead load ice and wind loads and the design meets the fatigue requirements for truck-induced gusts Snow loading is include in design loads for applicable geographical regions

Current CDOT and DIA requirement

Sealed housing Welding compliance with AWS standards

All welding shall be by an inert gas process in accordance with the American Welding Society (AWS) Standards 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum The LED DMS manufacturerrsquos welders and welding procedures shall be certified by an ANSIAWS Certified Welding Inspector to the 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum Proof of certification of all the LED DMS manufacturerrsquos welders and applicable welding procedures shall be supplied with the submittals The name phone number and address off the ANSIAWS Certified Welding Inspector that certified the LED VMS manufacturerrsquos welders and procedures shall also be provided with the submittals

Current CDOT and DIA requirement

Black KYNAR 500 coated face on mask and borders mdash 30-year coating guaranteed to not chip fade or peel for 20 years

Current CDOT and DIA requirement

The lens panel assembly shall consist of a KYNAR 500 coated aluminum mask over a clear glazing The lens panel assembly shall be modular in design interchangeable without misalignment of the lens panel and the LED pixels and removable from within the main sign housing

Current CDOT and DIA requirement

Aluminum face (090rdquo) mask over glazing with apertures for the pixels The lens panel aluminum mask shall be 0090 inch minimum thickness and finished with a matte black licensed factory applied KYNAR 500 Resin Fluoropolymer based coating system It shall be perforated to provide an aperture for each pixel on the display modules Each aperture shall be as small as possible without blocking the LED light output at the required viewing angle The Skyline aluminum face mask with aperture system will significantly minimize glare on the sign as it blocks more than 73 of sun rays making it very legible even with direct sunlight This method should be required over a ldquolouverrdquo system Louvers create a shelf above each row of pixels collecting snow ice dirt etc and ultimately inhibiting the display

Current CDOT and DIA requirement

Polycarbonate glazing 18rdquoGE LEXAN XL102UV Single lift face that allows a single technician to easily lift the entire face for safe fast and easy access to all the internal sign components

Current CDOT and DIA requirement

Mounting brackets Skyline will work with the appropriate parties to develop a mounting system to accommodate for the type of sign being provided and the structure requirements

Natural aluminum finish (excluding face) Current CDOT and DIA requirement

14 Environmental Control 8 watt per foot heat tape will be installed along the bottom of entire display area Provided heat tape will be controlled by the Advanced Humidity Sensing System of the controller

Current CDOT and DIA requirement

DIA Parking Signs Page 3 of 5

Environmental Sensors (1) Photocell Sensor (1) Internal Temperature Sensor (1) Humidity Sensor (1) Door Alarm

15 LED Display and Electronics Electronics designed and tested to -40degC to 85degC Current CDOT and DIA

requirement True 18-inch display (275 inch vertical and horizontal pitch) Current CDOT and DIA

requirement Display Matrix 7 high x 30 wide Legibility distance 200-1200 feet Current CDOT and DIA

requirement Printed circuit board are built to IPC-A-610D Class 2 certification Current CDOT and DIA

requirement Display modules are easily removable and replicable without the use of any additional tools

Current CDOT and DIA requirement

LED type Each Pixel contains three strings of LEDs

String 1 AlInGaP 30 degree LEDs (Red) String 2 InGaN 30 degree LEDs (Green) String 3 InGaN 30 degree LEDs (Blue)

Pixel design brightness 12400 candela at 20 mA (18rdquo characters) Current CDOT and DIA

requirement LED drive current

Red LED lt 30mA Blue and Green LEDs lt 15mA

All LEDs will have standoffs providing superior LED cooling and eliminate corrosion LED pixel protection and alignment device Silicon conformal coat will conform to MIL-I-46058C Type SR and IPC-CC-830 standards

Current CDOT and DIA requirement

Uniform LED color and brightness 256 minimum brightness levels Pixel Test

The pixel test shall be performed from the central controller on command and automatically once a day During a pixel test the operational status of each pixel shall be tested and then transmitted to the central controller or laptop computer This pixel status test shall report back all LED color string errors within each pixel A list of defective LED color strings shall be provided listing string color line number module number column number and row number for the associated pixel for each defective string The pixel test must be completed in less than 05 seconds regardless of message status

Current CDOT and DIA requirement

True Message Display Verification (Pixel Read) The TMDV shall be performed during both message downloads and during every sign poll from the central controller or laptop computer The TMDV shall perform a real-time read of the displayed message and shall return the operational state of each LED color string within each pixel to the central controller as it is currently displayed to the motorist including any errors This shall allow the central controller operator to see what is visibly displayed to the motorist on an individual pixel basis During a TMDV the operational state of each LED color string within each pixel shall be read by the sign controller to allow the central controller or laptop computer to show the actual message including static flashing and alternating messages that are visibly displayed on the sign in a WYSIWYG format This pixel read shall take place while a message is displayed on the sign without disturbing the message in any way Any flashing flickering blinking dimming or other disturbance of the message during this pixel read shall be cause for rejection of the sign The TMDV shall be an actual real time read of LED color strings at the time of

Current CDOT and DIA requirement

DIA Parking Signs Page 4 of 5

the associated sign poll or message download and shall not be accomplished by simulating errors based on the last pixel test

16 Power Supplies and Sensors High-efficiency power supplies Current CDOT and DIA

requirement Redundant power supply Current CDOT and DIA

requirement Power supply sensors Current CDOT and DIA

requirement Operational status feedback of all sensors Current CDOT and DIA

requirement All LED module power supply voltages shall be continuously measured and monitored by the sign controller The sign controller shall provide these voltage readings to the master controller or laptop computer upon command When a voltage drops below a critical value an error message shall be generated and transmitted to the master controller or laptop computer

17 AC Electrical AC Electrical components will conform to NEC standards Current CDOT and DIA

requirement GFCI outlet 20 Controller and Controller Cabinet 21 Sign Controller Skyline Advanced Controller will be located within each sign housing The controller shall monitor and control the ventilation system and all sensors within the sign housing

Ability to control multiple signs on a single sign structure NTCIP compliance Current CDOT and DIA

requirement 22 Cabinet Type A Skyline extended pole cabinet will be provided Natural aluminum exterior finish Pull-out laptop shelf Door alarm 23 Environmental Control Humidity sensor Internal temperature sensor 24 AC Electrical Conformity with NEC standards Current CDOT and DIA

requirement Circuit breakers Current CDOT and DIA

requirement GFCI outlet 25 Surge Protection Two-stage AC power surge protection with feedback and automatic shutdownisolation

Current CDOT and DIA requirement

The system power shall be protected by two stages of transient voltage suppression devices Tripping of each stage (or both if tripped simultaneously) of the surge protection shall cause the sign controller to call central and report the error condition (for dialup operation) or report the error condition to central on the next poll (for multi-drop operation) There shall be an option that is either enabled or disabled and is selected and downloaded from the central controller to the sign controller When this option is enabled tripping of the second stage of surge protection shall prevent power from reaching any components of the sign until the surge protection has been replaced When this option is disabled the sign will continue to function normally after the second stage of surge protection is tripped

30 Software Signs and Controllers shall be fully compatible with the DIA NTCIP sign software at no additional cost to the department in accordance with these specifications

DIA Parking Signs Page 5 of 5

40 Warranty and Telephone Technical Support One-year limited parts return-to-factory warranty Current CDOT and DIA

requirement Lifetime standard telephone support Current CDOT and DIA

requirement

  • Cover Page
  • Cover Letter
    • Cover Letter
    • Transmittal Letter
      • Product Details
        • Sign Brochure
        • Sign Details
        • System Block Diagram
        • Wiring Block Diagram
          • Industry Compliances
            • ISO Certificates
            • UL Authorization
            • NTCIP
            • Welding Procedures-Employees
              • Component Cut Sheets
                • Kynar
                • Lexan
                • Latch
                • Heat Tape
                • GFI
                • Hub
                • Controller
                • Comm Surge
                • AC Surge
                • Ethernet
                • Power Supply
                • LED
                  • Drawings
Page 26: )5217 $&&(66 6/,0/,1( - Denver International Airportbusiness.flydenver.com/bizpdf/DIAID_2318.pdfSign housings are designed in accordance with AASHTO Standard Specifications for Structural

EUROPE (EMEA) +44 (0)1582 723633 THE AMERICAS +1 800 835 7075 ASIA-PACIFIC +65 6 487 7887

enquirymtl-instcom csinfomtl-instcom salesmtlsingcomsg 901-104 RevB 160811

The given data is only intended as a product description and should not be regarded as a legal warranty of properties or guarantee In the interest of further technical developments we reserve the right to make design changes

SPECIFICATIONMaximum surge current (Imax)

80kA 100kA amp 120kA (820micros)Maximum continuous operating voltage

120240 versions - 140Vac270VacLines protected AC

L-N L-G L-L N-GDuty cycle performance (820micros)

Rated 1 impulse10000A gt6500 Impulses100A infinite

Long duration current pulse (101000micros) capability

3600A (tested)Frequency range

47Hz to 63HzAmbient temperature limits

ndash40degF to +185degF workingndash40degC to +85degC working

Humidity95 RH (non-condensing)

Audible Alarm90dB

EMIRFI Attenuation-75dB maximum 100kHz to 100MHz

Weight55 lbs (25 kg ) - Split Phase35 lbs (16 kg) - Single phase

DimensionsSee Figure 1 and Figure 2

SCCR RatingSuitable for use on a circuit capable of delivering not more than 200000 rms symmetrical Amperes 480V max

EMC complianceBS EN 60950 1992BS EN 61000-6-2 1999

Ratings in compliance with IEC 61643-1Imax = 80kA 100kA amp 120kAIimp = 5kA (10350)All current results are per phase

EnclosureNEMA 1 2 33R4 4X 12 and 13 (IP66)

Terminals10 AWG (5mm2)

MountingSurface mount by 021rdquo (5mm) diameter holes

Remote contactsForm C (NC NO C) 60W DC 120VA AC 3A max

Indication

Green LED onRed LED off Power protection in all

modes all phases

Green LED offRed LED on

Protection fault (remote indication alarm via contacts amp audible alarm)

Green LED onRed LED on Neutralground fault (voltage

potential)

DIMENSIONSFigure 1 Split phase dimensions

Figure 2 Single phase dimensions

Model Workingvoltage

UL1449 VPR3rd Edition

Limiting voltageUp

Ringwave200A Phase types

3kA 10kA (In) 80kA versions (V) (V) (V) (V) (kV) (V)ZD16700 120 600 580 800 08 60 Single phase 2-wireZD16701 120240 600 580 800 08 60 Split phase 3-wireZD16709 240 1200 890 1200 12 75 Single phase 2-wire TTZD16900 120TT 6001200 580890 8001300 0813 6075 Single phase 2-wire TTZD16901 120240TT 6001200 580890 8001300 0813 6075 Split phase 3-wire TT100kA versionsZD16730 120 600 580 800 08 60 Single phase 2-wireZD16731 120240 600 580 800 08 60 Split phase 3-wireZD16739 240 1200 890 1200 12 75 Single phase 2-wire TTZD16930 120TT 6001200 580890 8001300 0813 6075 Single phase 2-wire TTZD16931 120240TT 6001200 580890 8001300 0813 6075 Split phase 3-wire TT120kA versionsZD16740 120 600 580 800 08 60 Single phase 2-wireZD16741 120240 600 580 800 08 60 Split phase 3-wireZD16749 240 1200 890 1200 12 75 Single phase 2-wire TTZD16940 120TT 6001200 580890 8001300 0813 6075 Single phase 2-wire TTZD16941 120240TT 6001200 580890 8001300 0813 6075 Split phase 3-wire TT

TO ORDER SPECIFY

APPROVALSCountry StandardAuthority Approved for Product

United StatesCanada

UL 1449 3rd Edition Listed AC power product ZD16700 ZD16701 ZD16709 ZD16900 ZD16901 ZD16730 ZD16731 ZD16739 ZD16930 ZD16931 ZD16740 ZD16741 ZD16749 ZD16940 ZD16941

randybobo
Rectangle

Notes1 Safety approvals cover frequency 47-63 Hz2 At low temperature and low line voltage start uptime will increase

AC-DC

Specification

100 Watts

bull -40 ordmC to +75 ordmC Operation

bull 100 W - Baseplate Cooled

bull High Efficiency Resonant Topology

bull Remote Sense

bull 5V Standby Output

bull Remote OnOff amp Power OK Signal

bull 3 Year Warranty

ECC100 Series

InputInput Voltage bull 85-264 VAC (120-370 VDC) derate output

power lt90 VAC by 10Input Frequency bull 47-400 Hz (See note 1)Input Current bull 14 A typical at 115 VAC full load

08 A typical at 230 VAC full loadInrush Current bull 40 A max at 230 VAC 25 ordmC cold startPower Factor bull EN61000-3-2 class AEarth Leakage Current bull 300 microA at 264 VAC60 Hz max

0511 mA 115230 VAC at 400 Hz typInput Protection bull Internal T50 A250 V fuse in line

and neutral

OutputOutput Voltage bull 12-48 VDC (see tables)Output Voltage Trim bull plusmn5Initial Set Accuracy bull plusmn1 V1 plusmn3 V2Minimum Load bull No minimum load requiredStart Up Delay bull Typically 1 s (see note 2)Start Up Rise Time bull 50 ms typicalHold Up Time bull 16 ms min at 115 VACDrift bull plusmn02 after 20 min warm upLine Regulation bull plusmn05 maxLoad Regulation bull plusmn1 V1 plusmn5 V2 maxOverUndershoot bull 5 typicalTransient Response bull 4 max deviation recovery to within

1 in 500 micros for a 50-75-50 loadchange

Ripple amp Noise bull 1 pk-pk V1 V2 2 20 MHz bandwidthOvervoltage Protection bull 115-140 Vnom recycle input to resetOverload Protection bull 110-150 V1 onlyShort Circuit Protection bull Continuous trip and restart (Hiccup mode)Temperature bull 005˚CCoefficientRemote Sense bull Compensates for 05 V total voltage dropRemote OnOff bull Uncommitted isolated optocoupler diode

powered diode inhibits V1

xppowercom

GeneralEfficiency bull 88 typicalIsolation bull 4000 VAC Input to Output

1500 VAC Input to Ground500 VDC Output to Ground

Switching Frequency bull 65 kHz typicalSignals bull Power OK - open collector

Remote OnOff 5 V StandbyMTBF bull 220 kHrs to MIL-HDBK-217F at 25 ordmC GB

EnvironmentalOperating Temperature bull -40 ˚C to +75 ˚C ambient Baseplate must

be maintained le+85 ordmC see longformdatasheet for further details

Cooling bull Baseplate conduction coolingOperating Humidity bull 95 RH non-condensingStorage Temperature bull -40 ˚C to +85 ˚COperating Altitude bull 3000 mShock bull 30 g pk half sine 6 axesVibration bull 2 g rms 5 Hz to 500 kHz 3 axes

EMC amp SafetyLow Voltage PSU EMC bull EN61204-3 high severity level as belowEmissions bull EN55022 level B conducted

EN55022 level A radiatedHarmonic Currents bull EN61000-3-2 class AVoltage Flicker bull EN61000-3-3Radiated Immunity bull EN61000-4-3 level 3 Perf Criteria AEFTBurst bull EN61000-4-4 level 3 Perf Criteria ASurge bull EN61000-4-5 installation class 3

Perf Criteria A installation class 4Perf Criteria A with optional filter board

Conducted Immunity bull EN61000-4-6 level 3 Perf Criteria ADips amp Interruptions bull EN61000-4-11 30 10 ms 60 100 ms

100 5000 ms Perf Criteria A B BSafety Approvals bull IEC60950-1 CB report CSA 222 No

60950-1 UL60950-1 TUV EN60950-1Equipment Protection bull Class IClass

06-May-09

AC-DC

025 FastonGround tab

2 x 020(508)

230 (5842)

2 x 460 (11684)

500 (1270)

155(394)

2 x 023(58)

J11

2

3 x 020(508)

040(102)

2 x 370(9398)

5 x M3 clearance holes

410(1041)

330(838)

Voltage Adj

Mounting surfacemarked with ldquoArdquo

J2

J3

1

12

10 9

8

ECC100Models and Ratings

Input Connector J1Molex PN 09-65-2038

1 Line2 Neutral

Mechanical Details

Notes1 All dimensions in inches (mm)2 Tolerance xx = plusmn002 (050) xxx = plusmn001 (025)

3 Weight 12 lbs (550g)

J1 mates with Molex housingPN 09-50-1031

Output Connector J2Molex PN 09-65-2088

Pin Single Output1 +V12 +V13 +V14 +V15 RTN6 RTN7 RTN8 RTN

J2 mates with Molex housing PN09-50-1081 and both with Molexseries 5194 crimp terminals

Signal Connector J3Molex PN B10B-PHDSS

1 +5 V Standby2 Logic GND3 Logic GND4 Power OK5 Inhibit Hi6 Inhibit Lo7 +Sense8 -Sense9 +Vout10 -Vout

J3 mates with JST housing PNPHDR-10VS and withJST SPHD-001T-P05 crimp terminals

Output Power Output Voltage V1 MaxOutput Current V1 Standby Supply V2 Model Number

100 W 120 VDC 81 A 50 V05 A ECC100US12

100 W 150 VDC 65 A 50 V05 A ECC100US15

100 W 240 VDC 41 A 50 V05 A ECC100US24

100 W 280 VDC 35 A 50 V05 A ECC100US28

100 W 480 VDC 20 A 50 V05 A ECC100US48

debode
Highlight

1

HLMP-EGxx HLMP-EHxx HLMP-ELxxNew T-1frac34 (5mm) Extra High Brightness AlInGaP LED Lamps

Data Sheet

Features

Viewing angle 15deg 23deg 30deg

High luminous output

Colors 590nm Amber 615nm Red Orange 626nm Red

Package options

With or without lead standoff

Superior resistance to moisture

Untinted for 15deg 23deg and 30deg lamps

Applications

Traffic management- Traffic signals- Pedestrian signals- Work zone warning lights- Variable message signs

Solar Power signs

Commercial outdoor advertising- Signs- Marquees

Description

These Precision Optical Performance AlInGaP LEDs provide superior light output for excellent readability in sunlight and are extremely reliable AlInGaP LED tech-nology provides extremely stable light output over long periods of time Precision Optical Performance lamps utilize the aluminum indium gallium phosphide (AlInGaP) technology

These LED lamps are untinted T-1frac34 packages incorpo-rating second generation optics producing well defined spatial radiation patterns at specific viewing cone angles

These lamps are made with an advanced optical grade epoxy offering superior high temperature and high moisture resistance performance in outdoor signal and sign application The maximum LED junction tempera-ture limit of +130degC enables high temperature operation in bright sunlight conditions The epoxy contains both uv-a and uv-b inhibitors to reduce the effects of long term exposure to direct sunlight

Benefits

Superior performance for outdoor environments

Suitable for auto-insertion onto PC board

2

Package Dimension

A Non-standoff B Standoff

Viewing Angle d

15deg 1239plusmn025(0476plusmn0010)

23deg amp 30deg 1196plusmn025(0459plusmn0010)

Notes1 All dimensions are in millimeters (inches) 2 Leads are mild steel with tin plating3 The epoxy meniscus is 121mm max4 For Identification of polarity after the

leads are trimmed off please refer to the illustration below

CATHODE ANODE

114 plusmn 020(0045 plusmn 0008)

580 plusmn 020(0228 plusmn 0008)

3160(1244) MIN

070 (0028)MAX

100(0039)

MIN

871 plusmn 020(0343 plusmn 0008)

254 plusmn 038(0100 plusmn 0015)

050 plusmn 010(0020 plusmn 0004) SQ TYP

CATHODELEAD

235 (0093)MAX

CATHODEFLAT

114 plusmn 020(0045 plusmn 0008)

580 plusmn 020(0228 plusmn 0008)

3160(1244) MIN

070 (0028)MAX

100(0039)

MIN

871 plusmn 020(0343 plusmn 0008)

254 plusmn 038(0100 plusmn 0015)

050 plusmn 010(0020 plusmn 0004) SQ TYP

CATHODELEAD

CATHODEFLAT

d

150 plusmn 015(0059 plusmn 0006)

500 plusmn 020(0197 plusmn 0008)

500 plusmn 020(0197 plusmn 0008)

3

Part Numbering System

Note Please refer to AB 5337 for complete information on part numbering system

Device Selection Guide

Typical viewingAngle 2θ12 (Deg) [4]

Color and DominantWavelength (nm) Typ [3]

Lamps without Standoff on leads(Package drawing A)

Lamps with Standoff on leads (Package drawing B)

Luminous Intensity Iv (mcd) [125] at 20 mA

Min Max

15deg Amber 590 HLMP-EL1A-Z1KDD HLMP-EL1B-Z1KDD 12000 21000

HLMP-EL1A-Z1LDD HLMP-EL1B-Z1LDD 12000 21000

Red 626 HLMP-EG1A-Z10DD HLMP-EG1B-Z10DD 12000 21000

Red Orange 615 HLMP-EH1A-Z10DD HLMP-EH1B-Z10DD 12000 21000

23deg Amber 590 HLMP-EL2A-XYKDD HLMP-EL2B-XYKDD 7200 12000

HLMP-EL2A-XYLDD HLMP-EL2B-XYLDD 7200 12000

Red 626 HLMP-EG2A-XY0DD HLMP-EG2B-XY0DD 7200 12000

Red Orange 615 HLMP-EH2A-XY0DD HLMP-EH2B-XY0DD 7200 12000

30deg Amber 590 HLMP-EL3A-VWKDD HLMP-EL3B-VWKDD 4200 7200

HLMP-EL3A-VWLDD HLMP-EL3B-VWLDD 4200 7200

HLMP-EL3A-WXKDD HLMP-EL3B-WXKDD 5500 9300

HLMP-EL3A-WXLDD HLMP-EL3B-WXLDD 5500 9300

Red 626 HLMP-EG3A-VW0DD HLMP-EG3B-VW0DD 4200 7200

HLMP-EG3A-WX0DD HLMP-EG3B-WX0DD 5500 9300

Red Orange 615 HLMP-EH3A-WX0DD HLMP-EH3B-WX0DD 5500 9300Notes1 The luminous intensity is measured on the mechanical axis of the lamp package and it is tested with pulsing condition2 The optical axis is closely aligned with the package mechanical axis3 Dominant wavelength λd is derived from the CIE Chromaticity Diagram and represents the color of the lamp4 θfrac12 is the off-axis angle where the luminous intensity is half the on-axis intensity 5 Tolerance for each bin limit is plusmn 15

HLMP ndash E x xx - x x x xx

Mechanical OptionsDD Ammo Pack

Color Bin Selections0 Full color distributionK Color Bin 2 amp 4L Color Bin 4 amp 6

Maximum Intensity BinRefer to Device Selection Guide

Minimum Intensity Bin

Viewing Angle and Lead Standoffs1A 15deg without lead standoff1B 15deg with lead standoff2A 23deg without lead standoff2B 23deg with lead standoff3A 30deg without lead standoff3B 30deg with lead standoff

ColorG Red 626nmL Amber 590nmH Red Orange 615nm

Refer to Device Selection Guide

4

Electrical Optical Characteristics

TJ = 25degC

Parameter Symbol Min Typ Max Units Test Conditions

Forward Voltage Amber Red Red Orange VF 18 21 24 V

IF = 20 mA

Reverse Voltage VR 5 V IR = 100 μA

Dominant Wavelength [1]

Amber Red Red Orange

d584561806120

590062606150

594563006190

nm IF = 20 mA

Peak Wavelength Amber Red Red Orange

PEAK594634621

nm Peak of Wavelength of Spectral Distribution at IF = 20 mA

Spectral Halfwidth Amber Red Red Orange

∆12131414

nm

Thermal resistance RJ-PIN 240 degCW LED junction to anode lead

Luminous Efficacy [2]

Amber Red Red Orange

ηv500200265

lmW Emitted Luminous FluxEmitted Radiant Flux

Luminous Flux Amber Red Red Orange

Φv210023002300

mlm IF = 20 mA

Luminous Efficiency [3]

Amber Red Red Orange

ηe505555

lmW Emitted Luminous FluxElectrical Power

Thermal coefficient of d Amber Red Red Orange

008005007

nmdegC IF = 20 mA +25degC le TJ le +100degC

Notes1 The dominant wavelength λd is derived from the CIE Chromaticity Diagram referenced to Illuminant E Tolerance for each color of dominant

wavelength is +- 05nm2 The radiant intensity Ie in watts per steradian maybe found from the equation Ie = Iv ηV where Iv is the luminous intensity in candela and ηV is

the luminous efficacy in lumens watt3 ηe = Φv IF x VF where Φv is the emitted luminous flux IF is electrical forward current and VF is the forward voltage

Absolute Maximum Ratings TJ = 25degC

Parameter Red Amber Red Orange Unit

DC Forward Current [2] 50 mA

Peak Forward Current 100 [1] mA

Average forward current 30 mA

Power Dissipation 120 mW

Reverse Voltage 5 V

Operating Temperature Range -40 to +100 degC

Storage Temperature Range -40 to +100 degC

Notes1 Duty Factor 30 frequency 1KHz2 Derate linearly as shown in Figure 4

5

Figure 1 Relative Intensity vs Peak Wavelength Figure 2 Forward Current vs Forward Voltage

Figure 3 Relative Luminous Intensity vs Forward Current Figure 4 Maximum Forward Current vs Ambient Temperature

Figure 5Radiation Pattern for 15deg Viewing Angle Lamp Figure 6 Radiation Pattern for 23deg Viewing Angle Lamp

0

20

40

60

80

100

0 1 2 3

FORWARD VOLTAGE-V

FORW

ARD

CURREN

T-mA

0005

1015

2025

3035

4045

50

0 20 40 60 80 100DC FORWARD CURRENT - mA

RELA

TIVE

LUM

INOU

S INTEN

SITY

(NORMAL

IZED

AT 2

0 mA)

0

10

20

30

40

50

60

0 20 40 60 80 100

TA - AMBIENT TEMPERATURE - -C

I FMAX

- MAX

IMUM

FORW

ARD

CURREN

T - mA

00

02

04

06

08

10

-90 -60 -30 0 30 60 90

ANGULAR DISPLACEMENT-DEGREE

NORM

ALIZED

INTE

NSIT

Y

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPLACEMENT-DEGREE

NORM

ALIZED

INTE

NSIT

Y

00

02

04

06

08

10

500 550 600 650WAVELENGTH - nm

RELA

TIVE

INTE

NSIT

Y RedAmber

Red Orange

6

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPLACEMENT-DEGREE

NORM

ALIZED

INTE

NSIT

Y

Figure 7 Radiation Pattern for 30deg Viewing Angle Lamp

Relative Forward Voltage vs Junction Temperature

Relative Light Output vs Junction Temperature

01

10

100

-40 -20 0 20 40 60 80 100 120 140TJ - JUNCTION TEMPERATURE - degC

RELA

TIVE

LIGH

T OUTPU

T (N

ORMAL

IZED

AT T

J=25degC

)

-030

-025

-020

-015

-010

-005

000

005

010

015

020

-40 -20 0 20 40 60 80 100 120 140

TJ - JUNCTION TEMPERATURE - degC

FORW

ARD VOLTAGE S

HIFT

- V

Red Orange

Red

Amber

Red Orange

Red

Amber

7

Intensity Bin Limit Table (131 Iv bin ratio)

Bin

Intensity (mcd) at 20mA

Min Max

V 4200 5500

W 5500 7200

X 7200 9300

Y 9300 12000

Z 12000 16000

1 16000 21000

Tolerance for each bin limit is plusmn 15

VF Bin Table (V at 20mA)

Bin ID Min Max

VD 18 20

VA 20 22

VB 22 24

Tolerance for each bin limit is plusmn 005V

Avago Color Bin on CIE 1931 Chromaticity Diagram

0280

0300

0320

0340

0360

0380

0400

0420

0440

0460

0500 0550 0600 0650 0700 0750 0800X

Y

2

4

6

Amber

Red

Red Orange

Red Color Range

MinDom

Max Dom X min Y Min X max Y max

618 630 06872 03126 06890 02943

06690 03149 07080 02920

Tolerance for each bin limit is plusmn 05nm

Amber Color Range

BinMin Dom

Max Dom Xmin Ymin Xmax Ymax

2 587 5895 05570 04420 05670 04250

05530 04400 05720 04270

4 5895 592 05720 04270 05820 04110

05670 04250 05870 04130

6 592 5945 05870 04130 05950 03980

05820 04110 06000 03990

Tolerance for each bin limit is plusmn 05nm

Red Orange Color Range

MinDom

Max Dom Xmin Ymin Xmax Ymax

612 619 06712 06887 06716 06549

03280 03109 03116 03282

Tolerance for each bin limit plusmn 05nm

NoteAll bin categories are established for classification of products Products may not be available in all bin categories Please contact Avago representative for further information

8

Precautions

Lead Forming The leads of an LED lamp may be preformed or cut to

length prior to insertion and soldering on PC board

For better control it is recommended to use proper tool to precisely form and cut the leads to applicable length rather than doing it manually

If manual lead cutting is necessary cut the leads after the soldering process The solder connection forms a mechanical ground which prevents mechanical stress due to lead cutting from traveling into LED package This is highly recommended for hand solder operation as the excess lead length also acts as small heat sink

Soldering and Handling Care must be taken during PCB assembly and

soldering process to prevent damage to the LED component

LED component may be effectively hand soldered to PCB However it is only recommended under unavoidable circumstances such as rework The closest manual soldering distance of the soldering heat source (soldering ironrsquos tip) to the body is 159mm Soldering the LED using soldering iron tip closer than 159mm might damage the LED

159mm

ESD precaution must be properly applied on the soldering station and personnel to prevent ESD damage to the LED component that is ESD sensitive Do refer to Avago application note AN 1142 for details The soldering iron used should have grounded tip to ensure electrostatic charge is properly grounded

Recommended soldering condition

Wave Soldering [1 2]

Manual Solder Dipping

Pre-heat temperature 105 degC Max -

Preheat time 60 sec Max -

Peak temperature 260 degC Max 260 degC Max

Dwell time 5 sec Max 5 sec Max

Note 1) Above conditions refers to measurement with thermocouple

mounted at the bottom of PCB2) It is recommended to use only bottom preheaters in order to reduce

thermal stress experienced by LED

Wave soldering parameters must be set and maintained according to the recommended temperature and dwell time Customer is advised to perform daily check on the soldering profile to ensure that it is always conforming to recommended soldering conditions

Anode

Note 1 PCB with different size and design (component density) will have

different heat mass (heat capacity) This might cause a change in temperature experienced by the board if same wave soldering setting is used So it is recommended to re-calibrate the soldering profile again before loading a new type of PCB

2 Avago Technologiesrsquo high brightness LED are using high efficiency LED die with single wire bond as shown below Customer is advised to take extra precaution during wave soldering to ensure that the maximum wave temperature does not exceed 260degC and the solder contact time does not exceeding 5sec Over-stressing the LED during soldering process might cause premature failure to the LED due to delamination

Avago Technologies LED Configuration

Note Electrical connection between bottom surface of LED die and the lead frame is achieved through conductive paste

Any alignment fixture that is being applied during wave soldering should be loosely fitted and should not apply weight or force on LED Non metal material is recommended as it will absorb less heat during wave soldering process

Note In order to further assist customer in designing jig accurately that fit Avago Technologiesrsquo product 3D model of the product is available upon request

At elevated temperature LED is more susceptible to mechanical stress Therefore PCB must allowed to cool down to room temperature prior to handling which includes removal of alignment fixture or pallet

If PCB board contains both through hole (TH) LED and other surface mount components it is recommended that surface mount components be soldered on the top side of the PCB If surface mount need to be on the bottom side these components should be soldered using reflow soldering prior to insertion the TH LED

Recommended PC board plated through holes (PTH) size for LED component leads

LED component lead size Diagonal

Plated through hole diameter

045 x 045 mm(0018x 0018 inch)

0636 mm(0025 inch)

098 to 108 mm(0039 to 0043 inch)

050 x 050 mm(0020x 0020 inch)

0707 mm(0028 inch)

105 to 115 mm(0041 to 0045 inch)

Over-sizing the PTH can lead to twisted LED after clinching On the other hand under sizing the PTH can cause difficulty inserting the TH LED

9

Refer to application note AN5334 for more information about soldering and handling of high brightness TH LED lamps

Example of Wave Soldering Temperature Profile for TH LED

Ammo Packs Drawing

Note The ammo-packs drawing is applicable for packaging option ndashDD amp -ZZ and regardless standoff or non-standoff

Recommended solder Sn63 (Leaded solder alloy)SAC305 (Lead free solder alloy)

Flux Rosin flux

Solder bath temperature 255degC plusmn 5degC (maximum peak temperature = 260degC)

Dwell time 30 sec - 50 sec(maximum = 5sec)

Note Allow for board to be sufficientlycooled to room temperature beforeexerting mechanical force

60sec Max

TIME (sec)

260 degC Max

105 degC Max

TEMPERA

TURE

(degC)

10

Packaging Box for Ammo Packs

Note The dimension for ammo pack is applicable for the device with standoff and without standoff

Packaging Label(i) Avago Mother Label (Available on packaging box of ammo pack and shipping box)

13

13

13

$$$

amp

13()

+amp13amp(amp+---(+)012-

DISCLAIMER AVAGOrsquoS PRODUCTS AND SOFTWARE ARE NOT SPECIFICALLY DESIGNED MANUFACTURED OR AUTHORIZED FOR SALE AS PARTS COMPONENTS OR ASSEMBLIES FOR THE PLANNING CONSTRUCTION MAINTENANCE OR DIRECT OPERATION OF A NUCLEAR FACILITY OR FOR USE IN MEDICAL DEVICES OR APPLICATIONS CUSTOMER IS SOLELY RESPONSIBLE AND WAIVES ALL RIGHTS TO MAKE CLAIMS AGAINST AVAGO OR ITS SUPPLIERS FOR ALL LOSS DAMAGE EXPENSE OR LIABILITY IN CONNECTION WITH SUCH USE

amp(313

313

amp

4

413

+)

$5amp136$

amp

13()

amp

(+)012-

(ii) Avago Baby Label (Only available on bulk packaging)

Acronyms and Definition

BIN

(i) Color bin only or VF bin only

(Applicable for part number with color bins but without VF bin OR part number with VF bins and no color bin)

OR

(ii) Color bin incorporated with VF Bin

(Applicable for part number that have both color bin and VF bin)

Example

(i) Color bin only or VF bin only

BIN 2 (represent color bin 2 only)

BIN VB (represent VF bin ldquoVBrdquo only)

(ii) Color bin incorporate with VF Bin

BIN 2VB

VB VF bin ldquoVBrdquo

2 Color bin 2 only

For product information and a complete list of distributors please go to our web site wwwavagotechcom

Avago Avago Technologies and the A logo are trademarks of Avago Technologies in the United States and other countriesData subject to change Copyright copy 2005-2010 Avago Technologies All rights reserved AV02-1687EN - February 23 2010

HLMP-Cx1A1B2A2B3A3BNew 5mm Blue and Green LED Lamps

Data Sheet

CAUTION INGaN devices are Class 1C HBM ESD sensitive per JEDEC Standard Please observe appropriate precautions during handling and processing Refer to Application Note AN ndash 1142 for additional details

Description

These high intensity blue and green T-1frac34 package LEDs are untinted and non-diffused Based on the most efficient and cost effective InGaN material technology and incor-porating second generation optics they produce well defined spatial radiation patterns at specific viewing cone angles

Advanced optical grade epoxy construction offers superior high temperature and moisture resistance per-formance in outdoor signal and sign applications

Features

Well defined spatial radiation pattern

High luminous output

Untinted Non-diffused

Available in Colorndash Blue 470nmndash Green 525nm

Viewing Angle 15deg 23deg and 30deg

Standoff or non-standoff

Superior resistance to moisture

Applications

Commercial outdoor advertising

Traffic Sign

Variable Message Sign

2

Package Dimensions

Drawing A (Non-standoff)

Drawing B (Standoff)

cathodeflat

Cathode

d

100 plusmn 0200039 plusmn 0008

130 plusmn 0150051 plusmn 0006870 plusmn 020

0343 plusmn 0008

500 plusmn 0200197 plusmn 0008

580 plusmn 0200228 plusmn 0008

254 plusmn 0380100 plusmn 0015

070 max0028

3160min1244

sq typ050 plusmn 0100020 plusmn 0004

100 min0039

Viewing Angle d

HLMP-Cx1B 1296plusmn025(0510plusmn0010)

HLMP-Cx2B 1232 plusmn025(0485plusmn0010)

HLMP-Cx3B 1200plusmn025(0472plusmn0010)

Notes1 All dimensions are in millimeters (inches) 2 Leads are mild steel with tin plating3 The epoxy meniscus is 150mm max

100 plusmn 0200039 plusmn 0008

070 max0028

870 plusmn 0200343 plusmn 0008

500 plusmn 0200197 plusmn 0008

3160min1244

Cathode 100 min0039

sq typ050 plusmn 0100020 plusmn 0004

254 plusmn 0380100 plusmn 0015

cathodeflat

580 plusmn 0200228 plusmn 0008

3

Device Selection Guide

Part Number ColorTypical Viewing angle 2frac12 (deg) [4]

Luminous Intensity Iv (mcd) at 20 mA [125]

Standoff Non Standoff

Package drawingMin Max

HLMP-CB1A-XY0DD Blue 15deg 7200 12000 Non Standoff A

HLMP-CB1A-XYBDD

HLMP-CB1A-XYCDD

HLMP-CB1B-XY0DD Standoff B

HLMP-CB1B-XYBDD

HLMP-CB1B-XYCDD

HLMP-CB2A-VW0DD 23deg 4200 7200 Non Standoff A

HLMP-CB2A-VWBDD

HLMP-CB2A-VWCDD

HLMP-CB2B-VW0DD Standoff B

HLMP-CB2B-VWBDD

HLMP-CB2B-VWCDD

HLMP-CB3A-UV0DD 30deg 3200 5500 Non Standoff A

HLMP-CB3A-UVBDD

HLMP-CB3A-UVCDD

HLMP-CB3B-UV0DD Standoff B

HLMP-CB3B-UVBDD

HLMP-CB3B-UVCDD

HLMP-CM1A-450DD Green 15deg 35000 59000 Non Standoff A

HLMP-CM1A-45BDD

HLMP-CM1A-45CDD

HLMP-CM1B-450DD Standoff B

HLMP-CM1B-45BDD

HLMP-CM1B-45CDD

HLMP-CM2A-120DD 23deg 16000 27000 Non Standoff A

HLMP-CM2A-12BDD

HLMP-CM2A-12CDD

HLMP-CM2B-120DD Standoff B

HLMP-CM2B-12BDD

HLMP-CM2B-12CDD

HLMP-CM3A-Z10DD 30deg 12000 21000 Non Standoff A

HLMP-CM3A-Z1BDD

HLMP-CM3A-Z1CDD

HLMP-CM3B-Z10DD Standoff B

HLMP-CM3B-Z1BDD

HLMP-CM3B-Z1CDD

Notes1 The luminous intensity is measured on the mechanical axis of the lamp package and it is tested with pulsing condition2 The optical axis is closely aligned with the package mechanical axis3 Dominant wavelength d is derived from the CIE Chromaticity Diagram and represents the color of the lamp4 frac12 is the off-axis angle where the luminous intensity is half the on-axis intensity 5 Tolerance for each bin limit is plusmn 15

4

Part Numbering System

Note please refer to AB 5337 for complete information on part numbering system

Packaging OptionDD Ammo Pack

Color Bin Selection0 Full DistributionB Color Bin 2 amp 3C Color Bin 3 amp 4

Maximum Intensity Bin 0 No maximum intensity limit (refer to selection guide)

Minimum Intensity Bin Refer to Device Selection Guide

Viewing Angle and Lead Standoffs1A 15deg without lead standoff1B 15deg with lead standoff2A 23deg without lead standoff2B 23deg with lead standoff3A 30deg without lead standoff3B 30deg with lead standoff

ColorB Blue 470M Green 525

HLMP C x xx x x x xx

Absolute Maximum Ratings TJ = 25degC

Parameter Blue Green Unit

DC Forward Current [1] 30 mA

Peak Forward Current 100 [2] mA

Power Dissipation 116 mW

Reverse Voltage 5 V

LED Junction Temperature 110 degC

Operating Temperature Range -40 to + 85 degC

Storage Temperature Range -40 to + 100 degC

Notes1 Derate linearly as shown in figure 42 Duty Factor 10 frequency 1KHz

5

Electrical Optical Characteristics TJ = 25degC

Parameter Symbol Min Typ Max Units Test Conditions

Forward VoltageGreen Blue

VF28 32 38

V IF = 20 mA

Reverse Voltage VR 5 V IR = 10 A

Dominant Wavelength[1]

GreenBlue

d51904600

52504700

53904800

nm IF = 20 mA

Peak WavelengthGreenBlue

PEAK516464

nm Peak of Wavelength of Spectral Distribution at IF = 20 mA

Spectral Half WidthGreenBlue

123023

nm IF = 20mA

Thermal Resistance RJ-PIN 240 degCW LED Junction-to-Pin

Luminous Efficacy [2]

GreenBlue

V51878

lmW Emitted Luminous Flux Emitted Radiant Flux

Thermal coefficient of dGreenBlue

00280024

nmdegC IF = 20 mA +25degC le TJ le +100degC

Notes1 The dominant wavelength is derived from the chromaticity Diagram and represents the color of the lamp2 The radiant intensity Ie in watts per steradian may be found from the equation Ie = IVV where IV is the luminous intensity in candelas and V is

the luminous efficacy in lumenswatt

6

Figure 1 Relative Intensity vs Wavelength Figure 2 Forward Current vs Forward Voltage

Figure 3 Relative Intensity vs Forward Current Figure 4 Maximum Forward Current vs Ambient Temperature

Figure 5 Relative Dominant Wavelength Shift vs Forward Current Figure 6 Radiation Pattern for 15deg

0001

0203

04

050607

08

0910

380 430 480 530 580 630WAVELENGTH - nm

RELA

TIVE

INTENS

ITY

GREENBLUE

0

20

40

60

80

100

0 1 2 3 4 5FORWARD VOLTAGE-V

FORW

ARD CU

RREN

T-m

A

00

05

10

15

20

25

30

35

0 20 40 60 80 100 120DC FORWARD CURRENT-mA

RELA

TIVE

LUM

INOUS INT

ENSI

TY(NOR

MAL

IZED

AT 20m

A)

GREEN

BLUE

-10

-5

0

5

10

0 20 40 60 80 100FORWARD CURRENT-mA

RELA

TIVE

DOM

INAN

T W

AVEL

ENGT

H SH

IFT -

nm GREEN

BLUE

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT -DEGREE

NORM

ALIZ

ED IN

TENS

ITY

0

5

10

15

20

25

30

35

0 20 40 60 80 100TA - AMBIENT TEMPERATURE - degC

I Fmax

- M

AXIM

UM FO

RWARD

CURR

ENT -

mA

7

Figure 7 Radiation Pattern for 23deg Figure 8 Radiation Pattern for 30deg

Figure 9 Relative Light Output vs Junction Temperature Figure 10 Relative Forward Voltage vs Junction Temperature

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT - DEGREE

NORM

ALIZ

ED IN

TENS

ITY

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT - DEGREE

NORM

ALIZ

ED IN

TENS

ITY

01

1

10

-40 -20 0 20 40 60 80 100 120TJ - JUNCTION TEMPERATURE TJ - JUNCTION TEMPERATURE

NORM

ALZI

ED IN

TENS

ITY (

PHOTO)

-03

-02

-01

0

01

02

03

-40 -20 0 20 40 60 80 100 120

FORW

ARD

VOLT

AGE S

HIFT

-VGreenBlue

GreenBlue

Intensity Bin Limit Table (131 Iv bin ratio)

BinIntensity (mcd) at 20mAMin Max

U 3200 4200

V 4200 5500

W 5500 7200

X 7200 9300

Y 9300 12000

Z 12000 16000

1 16000 21000

2 21000 27000

3 27000 35000

4 35000 45000

5 45000 59000

Tolerance for each bin limit is plusmn 15

Green Color Bin Table

Bin Min Dom Max Dom1 5190 5230

2 5230 5270

3 5270 5310

4 5310 5350

5 5350 5390

Tolerance for each bin limit is plusmn 05nm

Blue Color Bin Table

Bin Min Dom Max Dom1 4600 4640

2 4640 4680

3 4680 4720

4 4720 4760

5 4760 4800

Tolerance for each bin limit is plusmn 05nmNote 1 All bin categories are established for classification of products Products may not be available in all bin categories Please contact your Avago

representative for further information

8

Precautions

Lead Forming

The leads of an LED lamp may be preformed or cut to length prior to insertion and soldering on PC board

For better control it is recommended to use proper tool to precisely form and cut the leads to applicable length rather than doing it manually

If manual lead cutting is necessary cut the leads after the soldering process The solder connection forms a mechanical ground which prevents mechanical stress due to lead cutting from traveling into LED package This is highly recommended for hand solder operation as the excess lead length also acts as small heat sink

Soldering and Handling

Care must be taken during PCB assembly and soldering process to prevent damage to the LED component

LED component may be effectively hand soldered to PCB However it is only recommended under unavoidable circumstances such as rework The closest manual soldering distance of the soldering heat source (soldering ironrsquos tip) to the body is 159mm Soldering the LED using soldering iron tip closer than 159mm might damage the LED

ESD precaution must be properly applied on the 159mm

soldering station and personnel to prevent ESD damage to the LED component that is ESD sensitive Do refer to Avago application note AN 1142 for details The soldering iron used should have grounded tip to ensure electrostatic charge is properly grounded

Recommended soldering condition

Wave Soldering [1 2]

Manual Solder Dipping

Pre-heat temperature 105degC Max -

Preheat time 60 sec Max -

Peak temperature 260degC Max 260degC Max

Dwell time 5 sec Max 5 sec Max

Note 1 Above conditions refers to measurement with thermocouple

mounted at the bottom of PCB2 It is recommended to use only bottom preheaters in order to reduce

thermal stress experienced by LED

Wave soldering parameters must be set and maintained according to the recommended temperature and dwell time Customer is advised to perform daily check on the soldering profile to ensure that it is always conforming to recommended soldering conditions

Note 1 PCB with different size and design (component density) will have

different heat mass (heat capacity) This might cause a change in temperature experienced by the board if same wave soldering setting is used So it is recommended to re-calibrate the soldering profile again before loading a new type of PCB

Avago Technologies LED Configuration

Any alignment fixture that is being applied during wave soldering should be loosely fitted and should not apply weight or force on LED Non metal material is recommended as it will absorb less heat during wave soldering process

At elevated temperature LED is more susceptible to mechanical stress Therefore PCB must allowed to cool down to room temperature prior to handling which includes removal of alignment fixture or pallet

If PCB board contains both through hole (TH) LED and other surface mount components it is recommended that surface mount components be soldered on the top side of the PCB If surface mount need to be on the bottom side these components should be soldered using reflow soldering prior to insertion the TH LED

Recommended PC board plated through holes (PTH) size for LED component leads

LED component lead size Diagonal

Plated through hole diameter

045 x 045 mm(0018x 0018 inch)

0636 mm(0025 inch)

098 to 108 mm(0039 to 0043 inch)

050 x 050 mm(0020x 0020 inch)

0707 mm(0028 inch)

105 to 115 mm(0041 to 0045 inch)

Over-sizing the PTH can lead to twisted LED after clinching On the other hand under sizing the PTH can cause difficulty inserting the TH LED

Refer to application note AN5334 for more information about soldering and handling of high brightness TH LED lamps

CATHODE

InGaN Device

9

Example of Wave Soldering Temperature Profile for TH LED

Recommended solder Sn63 (Leaded solder alloy)SAC305 (Lead free solder alloy)

Flux Rosin flux

Solder bath temperature 255degC plusmn 5degC (maximum peak temperature = 260degC)

Dwell time 30 sec - 50 sec(maximum = 5sec)

Note Allow for board to be sufficientlycooled to room temperature beforeexerting mechanical force

60 sec Max

TIME (sec)

260degC Max

105degC Max

TEM

PERA

TURE

(degC)

Ammo Packs Drawing

Note The ammo-packs drawing is applicable for packaging option ndashDD amp -ZZ and regardless standoff or non-standoff

635 plusmn 1300250 plusmn 0051

1270 plusmn 1000500 plusmn 0039

9125 plusmn 062503595 plusmn 002459125 plusmn 062503595 plusmn 00245

1800 plusmn 05007085 plusmn 00195

070 plusmn 02000275 plusmn 00075 A A

1270 plusmn 0300500 plusmn 0012

VIEW AA

400 plusmn 02001575 plusmn 00075Oslash TYP

205 plusmn 10008070 plusmn 00394

CATHODE

10

Packaging Box for Ammo Packs

Note For InGaN device the ammo pack packaging box contain ESD logo

Packaging Label

(i) Avago Mother Label (Available on packaging box of ammo pack and shipping box)

LABEL ON THISSIDE OF BOX

FROM LEFT SIDE OF BOXADHESIVE TAPE MUST BEFACING UPWARDS

ANODE LEAD LEAVESTHE BOX FIRST

(1P) Item Part Number

(1T) Lot Lot Number

LPN

(9D)MFG Date Manufacturing Date

(P) Customer Item

(V) Vendor ID

DeptID Made In Country of Origin

(Q) QTY Quantity

CAT Intensity Bin

BIN Color Bin

(9D) Date Code Date Code

STANDARD LABEL LS0002 RoHS Compliant e3 max temp 260C

For product information and a complete list of distributors please go to our web site wwwavagotechcom

Avago Avago Technologies and the A logo are trademarks of Avago Technologies in the United States and other countriesData subject to change Copyright copy 2005-2009 Avago Technologies All rights reserved AV02-2228EN - December 15 2009

(ii) Avago Baby Label (Only available on bulk packaging)

(1P) PART Part Number

(1T) LOT Lot Number

(9D)MFG DATE Manufacturing Date

CO Country of Origin

Customer PN

Supplier Code

QUANTITY Packing Quantity

CAT Intensity Bin

BIN Color Bin

DATECODE Date Code

RoHS Compliant e3 max temp 260C Lamps Baby Label

DISCLAIMER Avagorsquos products and software are not specifically designed manufactured or authorized for sale as parts components or assemblies for the planning construction maintenenace or direct operation of a nuclear facility or for use in medical devices or applications Customer is solely responsible and waives all rights to make claims against avago or its suppliers for all loss damage expense or liability in connection with such use

Contents of Submittal

DIA Parking Signs Page 1 of 5

Skyline Products Inc

General Specifications for Full Color LED Inserts

DIA Parking Signs Page 2 of 5

Specification for Full Color LED Inserts Notes

10 Full Color LED VMS Inserts

11 Quality Assurance

ISO 90012008 certification for design manufacturing and service Current CDOT and DIA requirement

12 General ETL Listed for UL 48 UL50 and UL 1433 Current CDOT and DIA

requirement 13 Housing Properties Sign housing are designed in accordance to AASHTO Standard Specifications for Structural Supports for Highway Signs Luminaires and Traffic Signals ndash 6th Edition for wind speeds of up to 140 mph AASHTO group load combinations include total sign weight dead load ice and wind loads and the design meets the fatigue requirements for truck-induced gusts Snow loading is include in design loads for applicable geographical regions

Current CDOT and DIA requirement

Sealed housing Welding compliance with AWS standards

All welding shall be by an inert gas process in accordance with the American Welding Society (AWS) Standards 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum The LED DMS manufacturerrsquos welders and welding procedures shall be certified by an ANSIAWS Certified Welding Inspector to the 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum Proof of certification of all the LED DMS manufacturerrsquos welders and applicable welding procedures shall be supplied with the submittals The name phone number and address off the ANSIAWS Certified Welding Inspector that certified the LED VMS manufacturerrsquos welders and procedures shall also be provided with the submittals

Current CDOT and DIA requirement

Black KYNAR 500 coated face on mask and borders mdash 30-year coating guaranteed to not chip fade or peel for 20 years

Current CDOT and DIA requirement

The lens panel assembly shall consist of a KYNAR 500 coated aluminum mask over a clear glazing The lens panel assembly shall be modular in design interchangeable without misalignment of the lens panel and the LED pixels and removable from within the main sign housing

Current CDOT and DIA requirement

Aluminum face (090rdquo) mask over glazing with apertures for the pixels The lens panel aluminum mask shall be 0090 inch minimum thickness and finished with a matte black licensed factory applied KYNAR 500 Resin Fluoropolymer based coating system It shall be perforated to provide an aperture for each pixel on the display modules Each aperture shall be as small as possible without blocking the LED light output at the required viewing angle The Skyline aluminum face mask with aperture system will significantly minimize glare on the sign as it blocks more than 73 of sun rays making it very legible even with direct sunlight This method should be required over a ldquolouverrdquo system Louvers create a shelf above each row of pixels collecting snow ice dirt etc and ultimately inhibiting the display

Current CDOT and DIA requirement

Polycarbonate glazing 18rdquoGE LEXAN XL102UV Single lift face that allows a single technician to easily lift the entire face for safe fast and easy access to all the internal sign components

Current CDOT and DIA requirement

Mounting brackets Skyline will work with the appropriate parties to develop a mounting system to accommodate for the type of sign being provided and the structure requirements

Natural aluminum finish (excluding face) Current CDOT and DIA requirement

14 Environmental Control 8 watt per foot heat tape will be installed along the bottom of entire display area Provided heat tape will be controlled by the Advanced Humidity Sensing System of the controller

Current CDOT and DIA requirement

DIA Parking Signs Page 3 of 5

Environmental Sensors (1) Photocell Sensor (1) Internal Temperature Sensor (1) Humidity Sensor (1) Door Alarm

15 LED Display and Electronics Electronics designed and tested to -40degC to 85degC Current CDOT and DIA

requirement True 18-inch display (275 inch vertical and horizontal pitch) Current CDOT and DIA

requirement Display Matrix 7 high x 30 wide Legibility distance 200-1200 feet Current CDOT and DIA

requirement Printed circuit board are built to IPC-A-610D Class 2 certification Current CDOT and DIA

requirement Display modules are easily removable and replicable without the use of any additional tools

Current CDOT and DIA requirement

LED type Each Pixel contains three strings of LEDs

String 1 AlInGaP 30 degree LEDs (Red) String 2 InGaN 30 degree LEDs (Green) String 3 InGaN 30 degree LEDs (Blue)

Pixel design brightness 12400 candela at 20 mA (18rdquo characters) Current CDOT and DIA

requirement LED drive current

Red LED lt 30mA Blue and Green LEDs lt 15mA

All LEDs will have standoffs providing superior LED cooling and eliminate corrosion LED pixel protection and alignment device Silicon conformal coat will conform to MIL-I-46058C Type SR and IPC-CC-830 standards

Current CDOT and DIA requirement

Uniform LED color and brightness 256 minimum brightness levels Pixel Test

The pixel test shall be performed from the central controller on command and automatically once a day During a pixel test the operational status of each pixel shall be tested and then transmitted to the central controller or laptop computer This pixel status test shall report back all LED color string errors within each pixel A list of defective LED color strings shall be provided listing string color line number module number column number and row number for the associated pixel for each defective string The pixel test must be completed in less than 05 seconds regardless of message status

Current CDOT and DIA requirement

True Message Display Verification (Pixel Read) The TMDV shall be performed during both message downloads and during every sign poll from the central controller or laptop computer The TMDV shall perform a real-time read of the displayed message and shall return the operational state of each LED color string within each pixel to the central controller as it is currently displayed to the motorist including any errors This shall allow the central controller operator to see what is visibly displayed to the motorist on an individual pixel basis During a TMDV the operational state of each LED color string within each pixel shall be read by the sign controller to allow the central controller or laptop computer to show the actual message including static flashing and alternating messages that are visibly displayed on the sign in a WYSIWYG format This pixel read shall take place while a message is displayed on the sign without disturbing the message in any way Any flashing flickering blinking dimming or other disturbance of the message during this pixel read shall be cause for rejection of the sign The TMDV shall be an actual real time read of LED color strings at the time of

Current CDOT and DIA requirement

DIA Parking Signs Page 4 of 5

the associated sign poll or message download and shall not be accomplished by simulating errors based on the last pixel test

16 Power Supplies and Sensors High-efficiency power supplies Current CDOT and DIA

requirement Redundant power supply Current CDOT and DIA

requirement Power supply sensors Current CDOT and DIA

requirement Operational status feedback of all sensors Current CDOT and DIA

requirement All LED module power supply voltages shall be continuously measured and monitored by the sign controller The sign controller shall provide these voltage readings to the master controller or laptop computer upon command When a voltage drops below a critical value an error message shall be generated and transmitted to the master controller or laptop computer

17 AC Electrical AC Electrical components will conform to NEC standards Current CDOT and DIA

requirement GFCI outlet 20 Controller and Controller Cabinet 21 Sign Controller Skyline Advanced Controller will be located within each sign housing The controller shall monitor and control the ventilation system and all sensors within the sign housing

Ability to control multiple signs on a single sign structure NTCIP compliance Current CDOT and DIA

requirement 22 Cabinet Type A Skyline extended pole cabinet will be provided Natural aluminum exterior finish Pull-out laptop shelf Door alarm 23 Environmental Control Humidity sensor Internal temperature sensor 24 AC Electrical Conformity with NEC standards Current CDOT and DIA

requirement Circuit breakers Current CDOT and DIA

requirement GFCI outlet 25 Surge Protection Two-stage AC power surge protection with feedback and automatic shutdownisolation

Current CDOT and DIA requirement

The system power shall be protected by two stages of transient voltage suppression devices Tripping of each stage (or both if tripped simultaneously) of the surge protection shall cause the sign controller to call central and report the error condition (for dialup operation) or report the error condition to central on the next poll (for multi-drop operation) There shall be an option that is either enabled or disabled and is selected and downloaded from the central controller to the sign controller When this option is enabled tripping of the second stage of surge protection shall prevent power from reaching any components of the sign until the surge protection has been replaced When this option is disabled the sign will continue to function normally after the second stage of surge protection is tripped

30 Software Signs and Controllers shall be fully compatible with the DIA NTCIP sign software at no additional cost to the department in accordance with these specifications

DIA Parking Signs Page 5 of 5

40 Warranty and Telephone Technical Support One-year limited parts return-to-factory warranty Current CDOT and DIA

requirement Lifetime standard telephone support Current CDOT and DIA

requirement

  • Cover Page
  • Cover Letter
    • Cover Letter
    • Transmittal Letter
      • Product Details
        • Sign Brochure
        • Sign Details
        • System Block Diagram
        • Wiring Block Diagram
          • Industry Compliances
            • ISO Certificates
            • UL Authorization
            • NTCIP
            • Welding Procedures-Employees
              • Component Cut Sheets
                • Kynar
                • Lexan
                • Latch
                • Heat Tape
                • GFI
                • Hub
                • Controller
                • Comm Surge
                • AC Surge
                • Ethernet
                • Power Supply
                • LED
                  • Drawings
Page 27: )5217 $&&(66 6/,0/,1( - Denver International Airportbusiness.flydenver.com/bizpdf/DIAID_2318.pdfSign housings are designed in accordance with AASHTO Standard Specifications for Structural

Notes1 Safety approvals cover frequency 47-63 Hz2 At low temperature and low line voltage start uptime will increase

AC-DC

Specification

100 Watts

bull -40 ordmC to +75 ordmC Operation

bull 100 W - Baseplate Cooled

bull High Efficiency Resonant Topology

bull Remote Sense

bull 5V Standby Output

bull Remote OnOff amp Power OK Signal

bull 3 Year Warranty

ECC100 Series

InputInput Voltage bull 85-264 VAC (120-370 VDC) derate output

power lt90 VAC by 10Input Frequency bull 47-400 Hz (See note 1)Input Current bull 14 A typical at 115 VAC full load

08 A typical at 230 VAC full loadInrush Current bull 40 A max at 230 VAC 25 ordmC cold startPower Factor bull EN61000-3-2 class AEarth Leakage Current bull 300 microA at 264 VAC60 Hz max

0511 mA 115230 VAC at 400 Hz typInput Protection bull Internal T50 A250 V fuse in line

and neutral

OutputOutput Voltage bull 12-48 VDC (see tables)Output Voltage Trim bull plusmn5Initial Set Accuracy bull plusmn1 V1 plusmn3 V2Minimum Load bull No minimum load requiredStart Up Delay bull Typically 1 s (see note 2)Start Up Rise Time bull 50 ms typicalHold Up Time bull 16 ms min at 115 VACDrift bull plusmn02 after 20 min warm upLine Regulation bull plusmn05 maxLoad Regulation bull plusmn1 V1 plusmn5 V2 maxOverUndershoot bull 5 typicalTransient Response bull 4 max deviation recovery to within

1 in 500 micros for a 50-75-50 loadchange

Ripple amp Noise bull 1 pk-pk V1 V2 2 20 MHz bandwidthOvervoltage Protection bull 115-140 Vnom recycle input to resetOverload Protection bull 110-150 V1 onlyShort Circuit Protection bull Continuous trip and restart (Hiccup mode)Temperature bull 005˚CCoefficientRemote Sense bull Compensates for 05 V total voltage dropRemote OnOff bull Uncommitted isolated optocoupler diode

powered diode inhibits V1

xppowercom

GeneralEfficiency bull 88 typicalIsolation bull 4000 VAC Input to Output

1500 VAC Input to Ground500 VDC Output to Ground

Switching Frequency bull 65 kHz typicalSignals bull Power OK - open collector

Remote OnOff 5 V StandbyMTBF bull 220 kHrs to MIL-HDBK-217F at 25 ordmC GB

EnvironmentalOperating Temperature bull -40 ˚C to +75 ˚C ambient Baseplate must

be maintained le+85 ordmC see longformdatasheet for further details

Cooling bull Baseplate conduction coolingOperating Humidity bull 95 RH non-condensingStorage Temperature bull -40 ˚C to +85 ˚COperating Altitude bull 3000 mShock bull 30 g pk half sine 6 axesVibration bull 2 g rms 5 Hz to 500 kHz 3 axes

EMC amp SafetyLow Voltage PSU EMC bull EN61204-3 high severity level as belowEmissions bull EN55022 level B conducted

EN55022 level A radiatedHarmonic Currents bull EN61000-3-2 class AVoltage Flicker bull EN61000-3-3Radiated Immunity bull EN61000-4-3 level 3 Perf Criteria AEFTBurst bull EN61000-4-4 level 3 Perf Criteria ASurge bull EN61000-4-5 installation class 3

Perf Criteria A installation class 4Perf Criteria A with optional filter board

Conducted Immunity bull EN61000-4-6 level 3 Perf Criteria ADips amp Interruptions bull EN61000-4-11 30 10 ms 60 100 ms

100 5000 ms Perf Criteria A B BSafety Approvals bull IEC60950-1 CB report CSA 222 No

60950-1 UL60950-1 TUV EN60950-1Equipment Protection bull Class IClass

06-May-09

AC-DC

025 FastonGround tab

2 x 020(508)

230 (5842)

2 x 460 (11684)

500 (1270)

155(394)

2 x 023(58)

J11

2

3 x 020(508)

040(102)

2 x 370(9398)

5 x M3 clearance holes

410(1041)

330(838)

Voltage Adj

Mounting surfacemarked with ldquoArdquo

J2

J3

1

12

10 9

8

ECC100Models and Ratings

Input Connector J1Molex PN 09-65-2038

1 Line2 Neutral

Mechanical Details

Notes1 All dimensions in inches (mm)2 Tolerance xx = plusmn002 (050) xxx = plusmn001 (025)

3 Weight 12 lbs (550g)

J1 mates with Molex housingPN 09-50-1031

Output Connector J2Molex PN 09-65-2088

Pin Single Output1 +V12 +V13 +V14 +V15 RTN6 RTN7 RTN8 RTN

J2 mates with Molex housing PN09-50-1081 and both with Molexseries 5194 crimp terminals

Signal Connector J3Molex PN B10B-PHDSS

1 +5 V Standby2 Logic GND3 Logic GND4 Power OK5 Inhibit Hi6 Inhibit Lo7 +Sense8 -Sense9 +Vout10 -Vout

J3 mates with JST housing PNPHDR-10VS and withJST SPHD-001T-P05 crimp terminals

Output Power Output Voltage V1 MaxOutput Current V1 Standby Supply V2 Model Number

100 W 120 VDC 81 A 50 V05 A ECC100US12

100 W 150 VDC 65 A 50 V05 A ECC100US15

100 W 240 VDC 41 A 50 V05 A ECC100US24

100 W 280 VDC 35 A 50 V05 A ECC100US28

100 W 480 VDC 20 A 50 V05 A ECC100US48

debode
Highlight

1

HLMP-EGxx HLMP-EHxx HLMP-ELxxNew T-1frac34 (5mm) Extra High Brightness AlInGaP LED Lamps

Data Sheet

Features

Viewing angle 15deg 23deg 30deg

High luminous output

Colors 590nm Amber 615nm Red Orange 626nm Red

Package options

With or without lead standoff

Superior resistance to moisture

Untinted for 15deg 23deg and 30deg lamps

Applications

Traffic management- Traffic signals- Pedestrian signals- Work zone warning lights- Variable message signs

Solar Power signs

Commercial outdoor advertising- Signs- Marquees

Description

These Precision Optical Performance AlInGaP LEDs provide superior light output for excellent readability in sunlight and are extremely reliable AlInGaP LED tech-nology provides extremely stable light output over long periods of time Precision Optical Performance lamps utilize the aluminum indium gallium phosphide (AlInGaP) technology

These LED lamps are untinted T-1frac34 packages incorpo-rating second generation optics producing well defined spatial radiation patterns at specific viewing cone angles

These lamps are made with an advanced optical grade epoxy offering superior high temperature and high moisture resistance performance in outdoor signal and sign application The maximum LED junction tempera-ture limit of +130degC enables high temperature operation in bright sunlight conditions The epoxy contains both uv-a and uv-b inhibitors to reduce the effects of long term exposure to direct sunlight

Benefits

Superior performance for outdoor environments

Suitable for auto-insertion onto PC board

2

Package Dimension

A Non-standoff B Standoff

Viewing Angle d

15deg 1239plusmn025(0476plusmn0010)

23deg amp 30deg 1196plusmn025(0459plusmn0010)

Notes1 All dimensions are in millimeters (inches) 2 Leads are mild steel with tin plating3 The epoxy meniscus is 121mm max4 For Identification of polarity after the

leads are trimmed off please refer to the illustration below

CATHODE ANODE

114 plusmn 020(0045 plusmn 0008)

580 plusmn 020(0228 plusmn 0008)

3160(1244) MIN

070 (0028)MAX

100(0039)

MIN

871 plusmn 020(0343 plusmn 0008)

254 plusmn 038(0100 plusmn 0015)

050 plusmn 010(0020 plusmn 0004) SQ TYP

CATHODELEAD

235 (0093)MAX

CATHODEFLAT

114 plusmn 020(0045 plusmn 0008)

580 plusmn 020(0228 plusmn 0008)

3160(1244) MIN

070 (0028)MAX

100(0039)

MIN

871 plusmn 020(0343 plusmn 0008)

254 plusmn 038(0100 plusmn 0015)

050 plusmn 010(0020 plusmn 0004) SQ TYP

CATHODELEAD

CATHODEFLAT

d

150 plusmn 015(0059 plusmn 0006)

500 plusmn 020(0197 plusmn 0008)

500 plusmn 020(0197 plusmn 0008)

3

Part Numbering System

Note Please refer to AB 5337 for complete information on part numbering system

Device Selection Guide

Typical viewingAngle 2θ12 (Deg) [4]

Color and DominantWavelength (nm) Typ [3]

Lamps without Standoff on leads(Package drawing A)

Lamps with Standoff on leads (Package drawing B)

Luminous Intensity Iv (mcd) [125] at 20 mA

Min Max

15deg Amber 590 HLMP-EL1A-Z1KDD HLMP-EL1B-Z1KDD 12000 21000

HLMP-EL1A-Z1LDD HLMP-EL1B-Z1LDD 12000 21000

Red 626 HLMP-EG1A-Z10DD HLMP-EG1B-Z10DD 12000 21000

Red Orange 615 HLMP-EH1A-Z10DD HLMP-EH1B-Z10DD 12000 21000

23deg Amber 590 HLMP-EL2A-XYKDD HLMP-EL2B-XYKDD 7200 12000

HLMP-EL2A-XYLDD HLMP-EL2B-XYLDD 7200 12000

Red 626 HLMP-EG2A-XY0DD HLMP-EG2B-XY0DD 7200 12000

Red Orange 615 HLMP-EH2A-XY0DD HLMP-EH2B-XY0DD 7200 12000

30deg Amber 590 HLMP-EL3A-VWKDD HLMP-EL3B-VWKDD 4200 7200

HLMP-EL3A-VWLDD HLMP-EL3B-VWLDD 4200 7200

HLMP-EL3A-WXKDD HLMP-EL3B-WXKDD 5500 9300

HLMP-EL3A-WXLDD HLMP-EL3B-WXLDD 5500 9300

Red 626 HLMP-EG3A-VW0DD HLMP-EG3B-VW0DD 4200 7200

HLMP-EG3A-WX0DD HLMP-EG3B-WX0DD 5500 9300

Red Orange 615 HLMP-EH3A-WX0DD HLMP-EH3B-WX0DD 5500 9300Notes1 The luminous intensity is measured on the mechanical axis of the lamp package and it is tested with pulsing condition2 The optical axis is closely aligned with the package mechanical axis3 Dominant wavelength λd is derived from the CIE Chromaticity Diagram and represents the color of the lamp4 θfrac12 is the off-axis angle where the luminous intensity is half the on-axis intensity 5 Tolerance for each bin limit is plusmn 15

HLMP ndash E x xx - x x x xx

Mechanical OptionsDD Ammo Pack

Color Bin Selections0 Full color distributionK Color Bin 2 amp 4L Color Bin 4 amp 6

Maximum Intensity BinRefer to Device Selection Guide

Minimum Intensity Bin

Viewing Angle and Lead Standoffs1A 15deg without lead standoff1B 15deg with lead standoff2A 23deg without lead standoff2B 23deg with lead standoff3A 30deg without lead standoff3B 30deg with lead standoff

ColorG Red 626nmL Amber 590nmH Red Orange 615nm

Refer to Device Selection Guide

4

Electrical Optical Characteristics

TJ = 25degC

Parameter Symbol Min Typ Max Units Test Conditions

Forward Voltage Amber Red Red Orange VF 18 21 24 V

IF = 20 mA

Reverse Voltage VR 5 V IR = 100 μA

Dominant Wavelength [1]

Amber Red Red Orange

d584561806120

590062606150

594563006190

nm IF = 20 mA

Peak Wavelength Amber Red Red Orange

PEAK594634621

nm Peak of Wavelength of Spectral Distribution at IF = 20 mA

Spectral Halfwidth Amber Red Red Orange

∆12131414

nm

Thermal resistance RJ-PIN 240 degCW LED junction to anode lead

Luminous Efficacy [2]

Amber Red Red Orange

ηv500200265

lmW Emitted Luminous FluxEmitted Radiant Flux

Luminous Flux Amber Red Red Orange

Φv210023002300

mlm IF = 20 mA

Luminous Efficiency [3]

Amber Red Red Orange

ηe505555

lmW Emitted Luminous FluxElectrical Power

Thermal coefficient of d Amber Red Red Orange

008005007

nmdegC IF = 20 mA +25degC le TJ le +100degC

Notes1 The dominant wavelength λd is derived from the CIE Chromaticity Diagram referenced to Illuminant E Tolerance for each color of dominant

wavelength is +- 05nm2 The radiant intensity Ie in watts per steradian maybe found from the equation Ie = Iv ηV where Iv is the luminous intensity in candela and ηV is

the luminous efficacy in lumens watt3 ηe = Φv IF x VF where Φv is the emitted luminous flux IF is electrical forward current and VF is the forward voltage

Absolute Maximum Ratings TJ = 25degC

Parameter Red Amber Red Orange Unit

DC Forward Current [2] 50 mA

Peak Forward Current 100 [1] mA

Average forward current 30 mA

Power Dissipation 120 mW

Reverse Voltage 5 V

Operating Temperature Range -40 to +100 degC

Storage Temperature Range -40 to +100 degC

Notes1 Duty Factor 30 frequency 1KHz2 Derate linearly as shown in Figure 4

5

Figure 1 Relative Intensity vs Peak Wavelength Figure 2 Forward Current vs Forward Voltage

Figure 3 Relative Luminous Intensity vs Forward Current Figure 4 Maximum Forward Current vs Ambient Temperature

Figure 5Radiation Pattern for 15deg Viewing Angle Lamp Figure 6 Radiation Pattern for 23deg Viewing Angle Lamp

0

20

40

60

80

100

0 1 2 3

FORWARD VOLTAGE-V

FORW

ARD

CURREN

T-mA

0005

1015

2025

3035

4045

50

0 20 40 60 80 100DC FORWARD CURRENT - mA

RELA

TIVE

LUM

INOU

S INTEN

SITY

(NORMAL

IZED

AT 2

0 mA)

0

10

20

30

40

50

60

0 20 40 60 80 100

TA - AMBIENT TEMPERATURE - -C

I FMAX

- MAX

IMUM

FORW

ARD

CURREN

T - mA

00

02

04

06

08

10

-90 -60 -30 0 30 60 90

ANGULAR DISPLACEMENT-DEGREE

NORM

ALIZED

INTE

NSIT

Y

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPLACEMENT-DEGREE

NORM

ALIZED

INTE

NSIT

Y

00

02

04

06

08

10

500 550 600 650WAVELENGTH - nm

RELA

TIVE

INTE

NSIT

Y RedAmber

Red Orange

6

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPLACEMENT-DEGREE

NORM

ALIZED

INTE

NSIT

Y

Figure 7 Radiation Pattern for 30deg Viewing Angle Lamp

Relative Forward Voltage vs Junction Temperature

Relative Light Output vs Junction Temperature

01

10

100

-40 -20 0 20 40 60 80 100 120 140TJ - JUNCTION TEMPERATURE - degC

RELA

TIVE

LIGH

T OUTPU

T (N

ORMAL

IZED

AT T

J=25degC

)

-030

-025

-020

-015

-010

-005

000

005

010

015

020

-40 -20 0 20 40 60 80 100 120 140

TJ - JUNCTION TEMPERATURE - degC

FORW

ARD VOLTAGE S

HIFT

- V

Red Orange

Red

Amber

Red Orange

Red

Amber

7

Intensity Bin Limit Table (131 Iv bin ratio)

Bin

Intensity (mcd) at 20mA

Min Max

V 4200 5500

W 5500 7200

X 7200 9300

Y 9300 12000

Z 12000 16000

1 16000 21000

Tolerance for each bin limit is plusmn 15

VF Bin Table (V at 20mA)

Bin ID Min Max

VD 18 20

VA 20 22

VB 22 24

Tolerance for each bin limit is plusmn 005V

Avago Color Bin on CIE 1931 Chromaticity Diagram

0280

0300

0320

0340

0360

0380

0400

0420

0440

0460

0500 0550 0600 0650 0700 0750 0800X

Y

2

4

6

Amber

Red

Red Orange

Red Color Range

MinDom

Max Dom X min Y Min X max Y max

618 630 06872 03126 06890 02943

06690 03149 07080 02920

Tolerance for each bin limit is plusmn 05nm

Amber Color Range

BinMin Dom

Max Dom Xmin Ymin Xmax Ymax

2 587 5895 05570 04420 05670 04250

05530 04400 05720 04270

4 5895 592 05720 04270 05820 04110

05670 04250 05870 04130

6 592 5945 05870 04130 05950 03980

05820 04110 06000 03990

Tolerance for each bin limit is plusmn 05nm

Red Orange Color Range

MinDom

Max Dom Xmin Ymin Xmax Ymax

612 619 06712 06887 06716 06549

03280 03109 03116 03282

Tolerance for each bin limit plusmn 05nm

NoteAll bin categories are established for classification of products Products may not be available in all bin categories Please contact Avago representative for further information

8

Precautions

Lead Forming The leads of an LED lamp may be preformed or cut to

length prior to insertion and soldering on PC board

For better control it is recommended to use proper tool to precisely form and cut the leads to applicable length rather than doing it manually

If manual lead cutting is necessary cut the leads after the soldering process The solder connection forms a mechanical ground which prevents mechanical stress due to lead cutting from traveling into LED package This is highly recommended for hand solder operation as the excess lead length also acts as small heat sink

Soldering and Handling Care must be taken during PCB assembly and

soldering process to prevent damage to the LED component

LED component may be effectively hand soldered to PCB However it is only recommended under unavoidable circumstances such as rework The closest manual soldering distance of the soldering heat source (soldering ironrsquos tip) to the body is 159mm Soldering the LED using soldering iron tip closer than 159mm might damage the LED

159mm

ESD precaution must be properly applied on the soldering station and personnel to prevent ESD damage to the LED component that is ESD sensitive Do refer to Avago application note AN 1142 for details The soldering iron used should have grounded tip to ensure electrostatic charge is properly grounded

Recommended soldering condition

Wave Soldering [1 2]

Manual Solder Dipping

Pre-heat temperature 105 degC Max -

Preheat time 60 sec Max -

Peak temperature 260 degC Max 260 degC Max

Dwell time 5 sec Max 5 sec Max

Note 1) Above conditions refers to measurement with thermocouple

mounted at the bottom of PCB2) It is recommended to use only bottom preheaters in order to reduce

thermal stress experienced by LED

Wave soldering parameters must be set and maintained according to the recommended temperature and dwell time Customer is advised to perform daily check on the soldering profile to ensure that it is always conforming to recommended soldering conditions

Anode

Note 1 PCB with different size and design (component density) will have

different heat mass (heat capacity) This might cause a change in temperature experienced by the board if same wave soldering setting is used So it is recommended to re-calibrate the soldering profile again before loading a new type of PCB

2 Avago Technologiesrsquo high brightness LED are using high efficiency LED die with single wire bond as shown below Customer is advised to take extra precaution during wave soldering to ensure that the maximum wave temperature does not exceed 260degC and the solder contact time does not exceeding 5sec Over-stressing the LED during soldering process might cause premature failure to the LED due to delamination

Avago Technologies LED Configuration

Note Electrical connection between bottom surface of LED die and the lead frame is achieved through conductive paste

Any alignment fixture that is being applied during wave soldering should be loosely fitted and should not apply weight or force on LED Non metal material is recommended as it will absorb less heat during wave soldering process

Note In order to further assist customer in designing jig accurately that fit Avago Technologiesrsquo product 3D model of the product is available upon request

At elevated temperature LED is more susceptible to mechanical stress Therefore PCB must allowed to cool down to room temperature prior to handling which includes removal of alignment fixture or pallet

If PCB board contains both through hole (TH) LED and other surface mount components it is recommended that surface mount components be soldered on the top side of the PCB If surface mount need to be on the bottom side these components should be soldered using reflow soldering prior to insertion the TH LED

Recommended PC board plated through holes (PTH) size for LED component leads

LED component lead size Diagonal

Plated through hole diameter

045 x 045 mm(0018x 0018 inch)

0636 mm(0025 inch)

098 to 108 mm(0039 to 0043 inch)

050 x 050 mm(0020x 0020 inch)

0707 mm(0028 inch)

105 to 115 mm(0041 to 0045 inch)

Over-sizing the PTH can lead to twisted LED after clinching On the other hand under sizing the PTH can cause difficulty inserting the TH LED

9

Refer to application note AN5334 for more information about soldering and handling of high brightness TH LED lamps

Example of Wave Soldering Temperature Profile for TH LED

Ammo Packs Drawing

Note The ammo-packs drawing is applicable for packaging option ndashDD amp -ZZ and regardless standoff or non-standoff

Recommended solder Sn63 (Leaded solder alloy)SAC305 (Lead free solder alloy)

Flux Rosin flux

Solder bath temperature 255degC plusmn 5degC (maximum peak temperature = 260degC)

Dwell time 30 sec - 50 sec(maximum = 5sec)

Note Allow for board to be sufficientlycooled to room temperature beforeexerting mechanical force

60sec Max

TIME (sec)

260 degC Max

105 degC Max

TEMPERA

TURE

(degC)

10

Packaging Box for Ammo Packs

Note The dimension for ammo pack is applicable for the device with standoff and without standoff

Packaging Label(i) Avago Mother Label (Available on packaging box of ammo pack and shipping box)

13

13

13

$$$

amp

13()

+amp13amp(amp+---(+)012-

DISCLAIMER AVAGOrsquoS PRODUCTS AND SOFTWARE ARE NOT SPECIFICALLY DESIGNED MANUFACTURED OR AUTHORIZED FOR SALE AS PARTS COMPONENTS OR ASSEMBLIES FOR THE PLANNING CONSTRUCTION MAINTENANCE OR DIRECT OPERATION OF A NUCLEAR FACILITY OR FOR USE IN MEDICAL DEVICES OR APPLICATIONS CUSTOMER IS SOLELY RESPONSIBLE AND WAIVES ALL RIGHTS TO MAKE CLAIMS AGAINST AVAGO OR ITS SUPPLIERS FOR ALL LOSS DAMAGE EXPENSE OR LIABILITY IN CONNECTION WITH SUCH USE

amp(313

313

amp

4

413

+)

$5amp136$

amp

13()

amp

(+)012-

(ii) Avago Baby Label (Only available on bulk packaging)

Acronyms and Definition

BIN

(i) Color bin only or VF bin only

(Applicable for part number with color bins but without VF bin OR part number with VF bins and no color bin)

OR

(ii) Color bin incorporated with VF Bin

(Applicable for part number that have both color bin and VF bin)

Example

(i) Color bin only or VF bin only

BIN 2 (represent color bin 2 only)

BIN VB (represent VF bin ldquoVBrdquo only)

(ii) Color bin incorporate with VF Bin

BIN 2VB

VB VF bin ldquoVBrdquo

2 Color bin 2 only

For product information and a complete list of distributors please go to our web site wwwavagotechcom

Avago Avago Technologies and the A logo are trademarks of Avago Technologies in the United States and other countriesData subject to change Copyright copy 2005-2010 Avago Technologies All rights reserved AV02-1687EN - February 23 2010

HLMP-Cx1A1B2A2B3A3BNew 5mm Blue and Green LED Lamps

Data Sheet

CAUTION INGaN devices are Class 1C HBM ESD sensitive per JEDEC Standard Please observe appropriate precautions during handling and processing Refer to Application Note AN ndash 1142 for additional details

Description

These high intensity blue and green T-1frac34 package LEDs are untinted and non-diffused Based on the most efficient and cost effective InGaN material technology and incor-porating second generation optics they produce well defined spatial radiation patterns at specific viewing cone angles

Advanced optical grade epoxy construction offers superior high temperature and moisture resistance per-formance in outdoor signal and sign applications

Features

Well defined spatial radiation pattern

High luminous output

Untinted Non-diffused

Available in Colorndash Blue 470nmndash Green 525nm

Viewing Angle 15deg 23deg and 30deg

Standoff or non-standoff

Superior resistance to moisture

Applications

Commercial outdoor advertising

Traffic Sign

Variable Message Sign

2

Package Dimensions

Drawing A (Non-standoff)

Drawing B (Standoff)

cathodeflat

Cathode

d

100 plusmn 0200039 plusmn 0008

130 plusmn 0150051 plusmn 0006870 plusmn 020

0343 plusmn 0008

500 plusmn 0200197 plusmn 0008

580 plusmn 0200228 plusmn 0008

254 plusmn 0380100 plusmn 0015

070 max0028

3160min1244

sq typ050 plusmn 0100020 plusmn 0004

100 min0039

Viewing Angle d

HLMP-Cx1B 1296plusmn025(0510plusmn0010)

HLMP-Cx2B 1232 plusmn025(0485plusmn0010)

HLMP-Cx3B 1200plusmn025(0472plusmn0010)

Notes1 All dimensions are in millimeters (inches) 2 Leads are mild steel with tin plating3 The epoxy meniscus is 150mm max

100 plusmn 0200039 plusmn 0008

070 max0028

870 plusmn 0200343 plusmn 0008

500 plusmn 0200197 plusmn 0008

3160min1244

Cathode 100 min0039

sq typ050 plusmn 0100020 plusmn 0004

254 plusmn 0380100 plusmn 0015

cathodeflat

580 plusmn 0200228 plusmn 0008

3

Device Selection Guide

Part Number ColorTypical Viewing angle 2frac12 (deg) [4]

Luminous Intensity Iv (mcd) at 20 mA [125]

Standoff Non Standoff

Package drawingMin Max

HLMP-CB1A-XY0DD Blue 15deg 7200 12000 Non Standoff A

HLMP-CB1A-XYBDD

HLMP-CB1A-XYCDD

HLMP-CB1B-XY0DD Standoff B

HLMP-CB1B-XYBDD

HLMP-CB1B-XYCDD

HLMP-CB2A-VW0DD 23deg 4200 7200 Non Standoff A

HLMP-CB2A-VWBDD

HLMP-CB2A-VWCDD

HLMP-CB2B-VW0DD Standoff B

HLMP-CB2B-VWBDD

HLMP-CB2B-VWCDD

HLMP-CB3A-UV0DD 30deg 3200 5500 Non Standoff A

HLMP-CB3A-UVBDD

HLMP-CB3A-UVCDD

HLMP-CB3B-UV0DD Standoff B

HLMP-CB3B-UVBDD

HLMP-CB3B-UVCDD

HLMP-CM1A-450DD Green 15deg 35000 59000 Non Standoff A

HLMP-CM1A-45BDD

HLMP-CM1A-45CDD

HLMP-CM1B-450DD Standoff B

HLMP-CM1B-45BDD

HLMP-CM1B-45CDD

HLMP-CM2A-120DD 23deg 16000 27000 Non Standoff A

HLMP-CM2A-12BDD

HLMP-CM2A-12CDD

HLMP-CM2B-120DD Standoff B

HLMP-CM2B-12BDD

HLMP-CM2B-12CDD

HLMP-CM3A-Z10DD 30deg 12000 21000 Non Standoff A

HLMP-CM3A-Z1BDD

HLMP-CM3A-Z1CDD

HLMP-CM3B-Z10DD Standoff B

HLMP-CM3B-Z1BDD

HLMP-CM3B-Z1CDD

Notes1 The luminous intensity is measured on the mechanical axis of the lamp package and it is tested with pulsing condition2 The optical axis is closely aligned with the package mechanical axis3 Dominant wavelength d is derived from the CIE Chromaticity Diagram and represents the color of the lamp4 frac12 is the off-axis angle where the luminous intensity is half the on-axis intensity 5 Tolerance for each bin limit is plusmn 15

4

Part Numbering System

Note please refer to AB 5337 for complete information on part numbering system

Packaging OptionDD Ammo Pack

Color Bin Selection0 Full DistributionB Color Bin 2 amp 3C Color Bin 3 amp 4

Maximum Intensity Bin 0 No maximum intensity limit (refer to selection guide)

Minimum Intensity Bin Refer to Device Selection Guide

Viewing Angle and Lead Standoffs1A 15deg without lead standoff1B 15deg with lead standoff2A 23deg without lead standoff2B 23deg with lead standoff3A 30deg without lead standoff3B 30deg with lead standoff

ColorB Blue 470M Green 525

HLMP C x xx x x x xx

Absolute Maximum Ratings TJ = 25degC

Parameter Blue Green Unit

DC Forward Current [1] 30 mA

Peak Forward Current 100 [2] mA

Power Dissipation 116 mW

Reverse Voltage 5 V

LED Junction Temperature 110 degC

Operating Temperature Range -40 to + 85 degC

Storage Temperature Range -40 to + 100 degC

Notes1 Derate linearly as shown in figure 42 Duty Factor 10 frequency 1KHz

5

Electrical Optical Characteristics TJ = 25degC

Parameter Symbol Min Typ Max Units Test Conditions

Forward VoltageGreen Blue

VF28 32 38

V IF = 20 mA

Reverse Voltage VR 5 V IR = 10 A

Dominant Wavelength[1]

GreenBlue

d51904600

52504700

53904800

nm IF = 20 mA

Peak WavelengthGreenBlue

PEAK516464

nm Peak of Wavelength of Spectral Distribution at IF = 20 mA

Spectral Half WidthGreenBlue

123023

nm IF = 20mA

Thermal Resistance RJ-PIN 240 degCW LED Junction-to-Pin

Luminous Efficacy [2]

GreenBlue

V51878

lmW Emitted Luminous Flux Emitted Radiant Flux

Thermal coefficient of dGreenBlue

00280024

nmdegC IF = 20 mA +25degC le TJ le +100degC

Notes1 The dominant wavelength is derived from the chromaticity Diagram and represents the color of the lamp2 The radiant intensity Ie in watts per steradian may be found from the equation Ie = IVV where IV is the luminous intensity in candelas and V is

the luminous efficacy in lumenswatt

6

Figure 1 Relative Intensity vs Wavelength Figure 2 Forward Current vs Forward Voltage

Figure 3 Relative Intensity vs Forward Current Figure 4 Maximum Forward Current vs Ambient Temperature

Figure 5 Relative Dominant Wavelength Shift vs Forward Current Figure 6 Radiation Pattern for 15deg

0001

0203

04

050607

08

0910

380 430 480 530 580 630WAVELENGTH - nm

RELA

TIVE

INTENS

ITY

GREENBLUE

0

20

40

60

80

100

0 1 2 3 4 5FORWARD VOLTAGE-V

FORW

ARD CU

RREN

T-m

A

00

05

10

15

20

25

30

35

0 20 40 60 80 100 120DC FORWARD CURRENT-mA

RELA

TIVE

LUM

INOUS INT

ENSI

TY(NOR

MAL

IZED

AT 20m

A)

GREEN

BLUE

-10

-5

0

5

10

0 20 40 60 80 100FORWARD CURRENT-mA

RELA

TIVE

DOM

INAN

T W

AVEL

ENGT

H SH

IFT -

nm GREEN

BLUE

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT -DEGREE

NORM

ALIZ

ED IN

TENS

ITY

0

5

10

15

20

25

30

35

0 20 40 60 80 100TA - AMBIENT TEMPERATURE - degC

I Fmax

- M

AXIM

UM FO

RWARD

CURR

ENT -

mA

7

Figure 7 Radiation Pattern for 23deg Figure 8 Radiation Pattern for 30deg

Figure 9 Relative Light Output vs Junction Temperature Figure 10 Relative Forward Voltage vs Junction Temperature

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT - DEGREE

NORM

ALIZ

ED IN

TENS

ITY

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT - DEGREE

NORM

ALIZ

ED IN

TENS

ITY

01

1

10

-40 -20 0 20 40 60 80 100 120TJ - JUNCTION TEMPERATURE TJ - JUNCTION TEMPERATURE

NORM

ALZI

ED IN

TENS

ITY (

PHOTO)

-03

-02

-01

0

01

02

03

-40 -20 0 20 40 60 80 100 120

FORW

ARD

VOLT

AGE S

HIFT

-VGreenBlue

GreenBlue

Intensity Bin Limit Table (131 Iv bin ratio)

BinIntensity (mcd) at 20mAMin Max

U 3200 4200

V 4200 5500

W 5500 7200

X 7200 9300

Y 9300 12000

Z 12000 16000

1 16000 21000

2 21000 27000

3 27000 35000

4 35000 45000

5 45000 59000

Tolerance for each bin limit is plusmn 15

Green Color Bin Table

Bin Min Dom Max Dom1 5190 5230

2 5230 5270

3 5270 5310

4 5310 5350

5 5350 5390

Tolerance for each bin limit is plusmn 05nm

Blue Color Bin Table

Bin Min Dom Max Dom1 4600 4640

2 4640 4680

3 4680 4720

4 4720 4760

5 4760 4800

Tolerance for each bin limit is plusmn 05nmNote 1 All bin categories are established for classification of products Products may not be available in all bin categories Please contact your Avago

representative for further information

8

Precautions

Lead Forming

The leads of an LED lamp may be preformed or cut to length prior to insertion and soldering on PC board

For better control it is recommended to use proper tool to precisely form and cut the leads to applicable length rather than doing it manually

If manual lead cutting is necessary cut the leads after the soldering process The solder connection forms a mechanical ground which prevents mechanical stress due to lead cutting from traveling into LED package This is highly recommended for hand solder operation as the excess lead length also acts as small heat sink

Soldering and Handling

Care must be taken during PCB assembly and soldering process to prevent damage to the LED component

LED component may be effectively hand soldered to PCB However it is only recommended under unavoidable circumstances such as rework The closest manual soldering distance of the soldering heat source (soldering ironrsquos tip) to the body is 159mm Soldering the LED using soldering iron tip closer than 159mm might damage the LED

ESD precaution must be properly applied on the 159mm

soldering station and personnel to prevent ESD damage to the LED component that is ESD sensitive Do refer to Avago application note AN 1142 for details The soldering iron used should have grounded tip to ensure electrostatic charge is properly grounded

Recommended soldering condition

Wave Soldering [1 2]

Manual Solder Dipping

Pre-heat temperature 105degC Max -

Preheat time 60 sec Max -

Peak temperature 260degC Max 260degC Max

Dwell time 5 sec Max 5 sec Max

Note 1 Above conditions refers to measurement with thermocouple

mounted at the bottom of PCB2 It is recommended to use only bottom preheaters in order to reduce

thermal stress experienced by LED

Wave soldering parameters must be set and maintained according to the recommended temperature and dwell time Customer is advised to perform daily check on the soldering profile to ensure that it is always conforming to recommended soldering conditions

Note 1 PCB with different size and design (component density) will have

different heat mass (heat capacity) This might cause a change in temperature experienced by the board if same wave soldering setting is used So it is recommended to re-calibrate the soldering profile again before loading a new type of PCB

Avago Technologies LED Configuration

Any alignment fixture that is being applied during wave soldering should be loosely fitted and should not apply weight or force on LED Non metal material is recommended as it will absorb less heat during wave soldering process

At elevated temperature LED is more susceptible to mechanical stress Therefore PCB must allowed to cool down to room temperature prior to handling which includes removal of alignment fixture or pallet

If PCB board contains both through hole (TH) LED and other surface mount components it is recommended that surface mount components be soldered on the top side of the PCB If surface mount need to be on the bottom side these components should be soldered using reflow soldering prior to insertion the TH LED

Recommended PC board plated through holes (PTH) size for LED component leads

LED component lead size Diagonal

Plated through hole diameter

045 x 045 mm(0018x 0018 inch)

0636 mm(0025 inch)

098 to 108 mm(0039 to 0043 inch)

050 x 050 mm(0020x 0020 inch)

0707 mm(0028 inch)

105 to 115 mm(0041 to 0045 inch)

Over-sizing the PTH can lead to twisted LED after clinching On the other hand under sizing the PTH can cause difficulty inserting the TH LED

Refer to application note AN5334 for more information about soldering and handling of high brightness TH LED lamps

CATHODE

InGaN Device

9

Example of Wave Soldering Temperature Profile for TH LED

Recommended solder Sn63 (Leaded solder alloy)SAC305 (Lead free solder alloy)

Flux Rosin flux

Solder bath temperature 255degC plusmn 5degC (maximum peak temperature = 260degC)

Dwell time 30 sec - 50 sec(maximum = 5sec)

Note Allow for board to be sufficientlycooled to room temperature beforeexerting mechanical force

60 sec Max

TIME (sec)

260degC Max

105degC Max

TEM

PERA

TURE

(degC)

Ammo Packs Drawing

Note The ammo-packs drawing is applicable for packaging option ndashDD amp -ZZ and regardless standoff or non-standoff

635 plusmn 1300250 plusmn 0051

1270 plusmn 1000500 plusmn 0039

9125 plusmn 062503595 plusmn 002459125 plusmn 062503595 plusmn 00245

1800 plusmn 05007085 plusmn 00195

070 plusmn 02000275 plusmn 00075 A A

1270 plusmn 0300500 plusmn 0012

VIEW AA

400 plusmn 02001575 plusmn 00075Oslash TYP

205 plusmn 10008070 plusmn 00394

CATHODE

10

Packaging Box for Ammo Packs

Note For InGaN device the ammo pack packaging box contain ESD logo

Packaging Label

(i) Avago Mother Label (Available on packaging box of ammo pack and shipping box)

LABEL ON THISSIDE OF BOX

FROM LEFT SIDE OF BOXADHESIVE TAPE MUST BEFACING UPWARDS

ANODE LEAD LEAVESTHE BOX FIRST

(1P) Item Part Number

(1T) Lot Lot Number

LPN

(9D)MFG Date Manufacturing Date

(P) Customer Item

(V) Vendor ID

DeptID Made In Country of Origin

(Q) QTY Quantity

CAT Intensity Bin

BIN Color Bin

(9D) Date Code Date Code

STANDARD LABEL LS0002 RoHS Compliant e3 max temp 260C

For product information and a complete list of distributors please go to our web site wwwavagotechcom

Avago Avago Technologies and the A logo are trademarks of Avago Technologies in the United States and other countriesData subject to change Copyright copy 2005-2009 Avago Technologies All rights reserved AV02-2228EN - December 15 2009

(ii) Avago Baby Label (Only available on bulk packaging)

(1P) PART Part Number

(1T) LOT Lot Number

(9D)MFG DATE Manufacturing Date

CO Country of Origin

Customer PN

Supplier Code

QUANTITY Packing Quantity

CAT Intensity Bin

BIN Color Bin

DATECODE Date Code

RoHS Compliant e3 max temp 260C Lamps Baby Label

DISCLAIMER Avagorsquos products and software are not specifically designed manufactured or authorized for sale as parts components or assemblies for the planning construction maintenenace or direct operation of a nuclear facility or for use in medical devices or applications Customer is solely responsible and waives all rights to make claims against avago or its suppliers for all loss damage expense or liability in connection with such use

Contents of Submittal

DIA Parking Signs Page 1 of 5

Skyline Products Inc

General Specifications for Full Color LED Inserts

DIA Parking Signs Page 2 of 5

Specification for Full Color LED Inserts Notes

10 Full Color LED VMS Inserts

11 Quality Assurance

ISO 90012008 certification for design manufacturing and service Current CDOT and DIA requirement

12 General ETL Listed for UL 48 UL50 and UL 1433 Current CDOT and DIA

requirement 13 Housing Properties Sign housing are designed in accordance to AASHTO Standard Specifications for Structural Supports for Highway Signs Luminaires and Traffic Signals ndash 6th Edition for wind speeds of up to 140 mph AASHTO group load combinations include total sign weight dead load ice and wind loads and the design meets the fatigue requirements for truck-induced gusts Snow loading is include in design loads for applicable geographical regions

Current CDOT and DIA requirement

Sealed housing Welding compliance with AWS standards

All welding shall be by an inert gas process in accordance with the American Welding Society (AWS) Standards 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum The LED DMS manufacturerrsquos welders and welding procedures shall be certified by an ANSIAWS Certified Welding Inspector to the 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum Proof of certification of all the LED DMS manufacturerrsquos welders and applicable welding procedures shall be supplied with the submittals The name phone number and address off the ANSIAWS Certified Welding Inspector that certified the LED VMS manufacturerrsquos welders and procedures shall also be provided with the submittals

Current CDOT and DIA requirement

Black KYNAR 500 coated face on mask and borders mdash 30-year coating guaranteed to not chip fade or peel for 20 years

Current CDOT and DIA requirement

The lens panel assembly shall consist of a KYNAR 500 coated aluminum mask over a clear glazing The lens panel assembly shall be modular in design interchangeable without misalignment of the lens panel and the LED pixels and removable from within the main sign housing

Current CDOT and DIA requirement

Aluminum face (090rdquo) mask over glazing with apertures for the pixels The lens panel aluminum mask shall be 0090 inch minimum thickness and finished with a matte black licensed factory applied KYNAR 500 Resin Fluoropolymer based coating system It shall be perforated to provide an aperture for each pixel on the display modules Each aperture shall be as small as possible without blocking the LED light output at the required viewing angle The Skyline aluminum face mask with aperture system will significantly minimize glare on the sign as it blocks more than 73 of sun rays making it very legible even with direct sunlight This method should be required over a ldquolouverrdquo system Louvers create a shelf above each row of pixels collecting snow ice dirt etc and ultimately inhibiting the display

Current CDOT and DIA requirement

Polycarbonate glazing 18rdquoGE LEXAN XL102UV Single lift face that allows a single technician to easily lift the entire face for safe fast and easy access to all the internal sign components

Current CDOT and DIA requirement

Mounting brackets Skyline will work with the appropriate parties to develop a mounting system to accommodate for the type of sign being provided and the structure requirements

Natural aluminum finish (excluding face) Current CDOT and DIA requirement

14 Environmental Control 8 watt per foot heat tape will be installed along the bottom of entire display area Provided heat tape will be controlled by the Advanced Humidity Sensing System of the controller

Current CDOT and DIA requirement

DIA Parking Signs Page 3 of 5

Environmental Sensors (1) Photocell Sensor (1) Internal Temperature Sensor (1) Humidity Sensor (1) Door Alarm

15 LED Display and Electronics Electronics designed and tested to -40degC to 85degC Current CDOT and DIA

requirement True 18-inch display (275 inch vertical and horizontal pitch) Current CDOT and DIA

requirement Display Matrix 7 high x 30 wide Legibility distance 200-1200 feet Current CDOT and DIA

requirement Printed circuit board are built to IPC-A-610D Class 2 certification Current CDOT and DIA

requirement Display modules are easily removable and replicable without the use of any additional tools

Current CDOT and DIA requirement

LED type Each Pixel contains three strings of LEDs

String 1 AlInGaP 30 degree LEDs (Red) String 2 InGaN 30 degree LEDs (Green) String 3 InGaN 30 degree LEDs (Blue)

Pixel design brightness 12400 candela at 20 mA (18rdquo characters) Current CDOT and DIA

requirement LED drive current

Red LED lt 30mA Blue and Green LEDs lt 15mA

All LEDs will have standoffs providing superior LED cooling and eliminate corrosion LED pixel protection and alignment device Silicon conformal coat will conform to MIL-I-46058C Type SR and IPC-CC-830 standards

Current CDOT and DIA requirement

Uniform LED color and brightness 256 minimum brightness levels Pixel Test

The pixel test shall be performed from the central controller on command and automatically once a day During a pixel test the operational status of each pixel shall be tested and then transmitted to the central controller or laptop computer This pixel status test shall report back all LED color string errors within each pixel A list of defective LED color strings shall be provided listing string color line number module number column number and row number for the associated pixel for each defective string The pixel test must be completed in less than 05 seconds regardless of message status

Current CDOT and DIA requirement

True Message Display Verification (Pixel Read) The TMDV shall be performed during both message downloads and during every sign poll from the central controller or laptop computer The TMDV shall perform a real-time read of the displayed message and shall return the operational state of each LED color string within each pixel to the central controller as it is currently displayed to the motorist including any errors This shall allow the central controller operator to see what is visibly displayed to the motorist on an individual pixel basis During a TMDV the operational state of each LED color string within each pixel shall be read by the sign controller to allow the central controller or laptop computer to show the actual message including static flashing and alternating messages that are visibly displayed on the sign in a WYSIWYG format This pixel read shall take place while a message is displayed on the sign without disturbing the message in any way Any flashing flickering blinking dimming or other disturbance of the message during this pixel read shall be cause for rejection of the sign The TMDV shall be an actual real time read of LED color strings at the time of

Current CDOT and DIA requirement

DIA Parking Signs Page 4 of 5

the associated sign poll or message download and shall not be accomplished by simulating errors based on the last pixel test

16 Power Supplies and Sensors High-efficiency power supplies Current CDOT and DIA

requirement Redundant power supply Current CDOT and DIA

requirement Power supply sensors Current CDOT and DIA

requirement Operational status feedback of all sensors Current CDOT and DIA

requirement All LED module power supply voltages shall be continuously measured and monitored by the sign controller The sign controller shall provide these voltage readings to the master controller or laptop computer upon command When a voltage drops below a critical value an error message shall be generated and transmitted to the master controller or laptop computer

17 AC Electrical AC Electrical components will conform to NEC standards Current CDOT and DIA

requirement GFCI outlet 20 Controller and Controller Cabinet 21 Sign Controller Skyline Advanced Controller will be located within each sign housing The controller shall monitor and control the ventilation system and all sensors within the sign housing

Ability to control multiple signs on a single sign structure NTCIP compliance Current CDOT and DIA

requirement 22 Cabinet Type A Skyline extended pole cabinet will be provided Natural aluminum exterior finish Pull-out laptop shelf Door alarm 23 Environmental Control Humidity sensor Internal temperature sensor 24 AC Electrical Conformity with NEC standards Current CDOT and DIA

requirement Circuit breakers Current CDOT and DIA

requirement GFCI outlet 25 Surge Protection Two-stage AC power surge protection with feedback and automatic shutdownisolation

Current CDOT and DIA requirement

The system power shall be protected by two stages of transient voltage suppression devices Tripping of each stage (or both if tripped simultaneously) of the surge protection shall cause the sign controller to call central and report the error condition (for dialup operation) or report the error condition to central on the next poll (for multi-drop operation) There shall be an option that is either enabled or disabled and is selected and downloaded from the central controller to the sign controller When this option is enabled tripping of the second stage of surge protection shall prevent power from reaching any components of the sign until the surge protection has been replaced When this option is disabled the sign will continue to function normally after the second stage of surge protection is tripped

30 Software Signs and Controllers shall be fully compatible with the DIA NTCIP sign software at no additional cost to the department in accordance with these specifications

DIA Parking Signs Page 5 of 5

40 Warranty and Telephone Technical Support One-year limited parts return-to-factory warranty Current CDOT and DIA

requirement Lifetime standard telephone support Current CDOT and DIA

requirement

  • Cover Page
  • Cover Letter
    • Cover Letter
    • Transmittal Letter
      • Product Details
        • Sign Brochure
        • Sign Details
        • System Block Diagram
        • Wiring Block Diagram
          • Industry Compliances
            • ISO Certificates
            • UL Authorization
            • NTCIP
            • Welding Procedures-Employees
              • Component Cut Sheets
                • Kynar
                • Lexan
                • Latch
                • Heat Tape
                • GFI
                • Hub
                • Controller
                • Comm Surge
                • AC Surge
                • Ethernet
                • Power Supply
                • LED
                  • Drawings
Page 28: )5217 $&&(66 6/,0/,1( - Denver International Airportbusiness.flydenver.com/bizpdf/DIAID_2318.pdfSign housings are designed in accordance with AASHTO Standard Specifications for Structural

06-May-09

AC-DC

025 FastonGround tab

2 x 020(508)

230 (5842)

2 x 460 (11684)

500 (1270)

155(394)

2 x 023(58)

J11

2

3 x 020(508)

040(102)

2 x 370(9398)

5 x M3 clearance holes

410(1041)

330(838)

Voltage Adj

Mounting surfacemarked with ldquoArdquo

J2

J3

1

12

10 9

8

ECC100Models and Ratings

Input Connector J1Molex PN 09-65-2038

1 Line2 Neutral

Mechanical Details

Notes1 All dimensions in inches (mm)2 Tolerance xx = plusmn002 (050) xxx = plusmn001 (025)

3 Weight 12 lbs (550g)

J1 mates with Molex housingPN 09-50-1031

Output Connector J2Molex PN 09-65-2088

Pin Single Output1 +V12 +V13 +V14 +V15 RTN6 RTN7 RTN8 RTN

J2 mates with Molex housing PN09-50-1081 and both with Molexseries 5194 crimp terminals

Signal Connector J3Molex PN B10B-PHDSS

1 +5 V Standby2 Logic GND3 Logic GND4 Power OK5 Inhibit Hi6 Inhibit Lo7 +Sense8 -Sense9 +Vout10 -Vout

J3 mates with JST housing PNPHDR-10VS and withJST SPHD-001T-P05 crimp terminals

Output Power Output Voltage V1 MaxOutput Current V1 Standby Supply V2 Model Number

100 W 120 VDC 81 A 50 V05 A ECC100US12

100 W 150 VDC 65 A 50 V05 A ECC100US15

100 W 240 VDC 41 A 50 V05 A ECC100US24

100 W 280 VDC 35 A 50 V05 A ECC100US28

100 W 480 VDC 20 A 50 V05 A ECC100US48

debode
Highlight

1

HLMP-EGxx HLMP-EHxx HLMP-ELxxNew T-1frac34 (5mm) Extra High Brightness AlInGaP LED Lamps

Data Sheet

Features

Viewing angle 15deg 23deg 30deg

High luminous output

Colors 590nm Amber 615nm Red Orange 626nm Red

Package options

With or without lead standoff

Superior resistance to moisture

Untinted for 15deg 23deg and 30deg lamps

Applications

Traffic management- Traffic signals- Pedestrian signals- Work zone warning lights- Variable message signs

Solar Power signs

Commercial outdoor advertising- Signs- Marquees

Description

These Precision Optical Performance AlInGaP LEDs provide superior light output for excellent readability in sunlight and are extremely reliable AlInGaP LED tech-nology provides extremely stable light output over long periods of time Precision Optical Performance lamps utilize the aluminum indium gallium phosphide (AlInGaP) technology

These LED lamps are untinted T-1frac34 packages incorpo-rating second generation optics producing well defined spatial radiation patterns at specific viewing cone angles

These lamps are made with an advanced optical grade epoxy offering superior high temperature and high moisture resistance performance in outdoor signal and sign application The maximum LED junction tempera-ture limit of +130degC enables high temperature operation in bright sunlight conditions The epoxy contains both uv-a and uv-b inhibitors to reduce the effects of long term exposure to direct sunlight

Benefits

Superior performance for outdoor environments

Suitable for auto-insertion onto PC board

2

Package Dimension

A Non-standoff B Standoff

Viewing Angle d

15deg 1239plusmn025(0476plusmn0010)

23deg amp 30deg 1196plusmn025(0459plusmn0010)

Notes1 All dimensions are in millimeters (inches) 2 Leads are mild steel with tin plating3 The epoxy meniscus is 121mm max4 For Identification of polarity after the

leads are trimmed off please refer to the illustration below

CATHODE ANODE

114 plusmn 020(0045 plusmn 0008)

580 plusmn 020(0228 plusmn 0008)

3160(1244) MIN

070 (0028)MAX

100(0039)

MIN

871 plusmn 020(0343 plusmn 0008)

254 plusmn 038(0100 plusmn 0015)

050 plusmn 010(0020 plusmn 0004) SQ TYP

CATHODELEAD

235 (0093)MAX

CATHODEFLAT

114 plusmn 020(0045 plusmn 0008)

580 plusmn 020(0228 plusmn 0008)

3160(1244) MIN

070 (0028)MAX

100(0039)

MIN

871 plusmn 020(0343 plusmn 0008)

254 plusmn 038(0100 plusmn 0015)

050 plusmn 010(0020 plusmn 0004) SQ TYP

CATHODELEAD

CATHODEFLAT

d

150 plusmn 015(0059 plusmn 0006)

500 plusmn 020(0197 plusmn 0008)

500 plusmn 020(0197 plusmn 0008)

3

Part Numbering System

Note Please refer to AB 5337 for complete information on part numbering system

Device Selection Guide

Typical viewingAngle 2θ12 (Deg) [4]

Color and DominantWavelength (nm) Typ [3]

Lamps without Standoff on leads(Package drawing A)

Lamps with Standoff on leads (Package drawing B)

Luminous Intensity Iv (mcd) [125] at 20 mA

Min Max

15deg Amber 590 HLMP-EL1A-Z1KDD HLMP-EL1B-Z1KDD 12000 21000

HLMP-EL1A-Z1LDD HLMP-EL1B-Z1LDD 12000 21000

Red 626 HLMP-EG1A-Z10DD HLMP-EG1B-Z10DD 12000 21000

Red Orange 615 HLMP-EH1A-Z10DD HLMP-EH1B-Z10DD 12000 21000

23deg Amber 590 HLMP-EL2A-XYKDD HLMP-EL2B-XYKDD 7200 12000

HLMP-EL2A-XYLDD HLMP-EL2B-XYLDD 7200 12000

Red 626 HLMP-EG2A-XY0DD HLMP-EG2B-XY0DD 7200 12000

Red Orange 615 HLMP-EH2A-XY0DD HLMP-EH2B-XY0DD 7200 12000

30deg Amber 590 HLMP-EL3A-VWKDD HLMP-EL3B-VWKDD 4200 7200

HLMP-EL3A-VWLDD HLMP-EL3B-VWLDD 4200 7200

HLMP-EL3A-WXKDD HLMP-EL3B-WXKDD 5500 9300

HLMP-EL3A-WXLDD HLMP-EL3B-WXLDD 5500 9300

Red 626 HLMP-EG3A-VW0DD HLMP-EG3B-VW0DD 4200 7200

HLMP-EG3A-WX0DD HLMP-EG3B-WX0DD 5500 9300

Red Orange 615 HLMP-EH3A-WX0DD HLMP-EH3B-WX0DD 5500 9300Notes1 The luminous intensity is measured on the mechanical axis of the lamp package and it is tested with pulsing condition2 The optical axis is closely aligned with the package mechanical axis3 Dominant wavelength λd is derived from the CIE Chromaticity Diagram and represents the color of the lamp4 θfrac12 is the off-axis angle where the luminous intensity is half the on-axis intensity 5 Tolerance for each bin limit is plusmn 15

HLMP ndash E x xx - x x x xx

Mechanical OptionsDD Ammo Pack

Color Bin Selections0 Full color distributionK Color Bin 2 amp 4L Color Bin 4 amp 6

Maximum Intensity BinRefer to Device Selection Guide

Minimum Intensity Bin

Viewing Angle and Lead Standoffs1A 15deg without lead standoff1B 15deg with lead standoff2A 23deg without lead standoff2B 23deg with lead standoff3A 30deg without lead standoff3B 30deg with lead standoff

ColorG Red 626nmL Amber 590nmH Red Orange 615nm

Refer to Device Selection Guide

4

Electrical Optical Characteristics

TJ = 25degC

Parameter Symbol Min Typ Max Units Test Conditions

Forward Voltage Amber Red Red Orange VF 18 21 24 V

IF = 20 mA

Reverse Voltage VR 5 V IR = 100 μA

Dominant Wavelength [1]

Amber Red Red Orange

d584561806120

590062606150

594563006190

nm IF = 20 mA

Peak Wavelength Amber Red Red Orange

PEAK594634621

nm Peak of Wavelength of Spectral Distribution at IF = 20 mA

Spectral Halfwidth Amber Red Red Orange

∆12131414

nm

Thermal resistance RJ-PIN 240 degCW LED junction to anode lead

Luminous Efficacy [2]

Amber Red Red Orange

ηv500200265

lmW Emitted Luminous FluxEmitted Radiant Flux

Luminous Flux Amber Red Red Orange

Φv210023002300

mlm IF = 20 mA

Luminous Efficiency [3]

Amber Red Red Orange

ηe505555

lmW Emitted Luminous FluxElectrical Power

Thermal coefficient of d Amber Red Red Orange

008005007

nmdegC IF = 20 mA +25degC le TJ le +100degC

Notes1 The dominant wavelength λd is derived from the CIE Chromaticity Diagram referenced to Illuminant E Tolerance for each color of dominant

wavelength is +- 05nm2 The radiant intensity Ie in watts per steradian maybe found from the equation Ie = Iv ηV where Iv is the luminous intensity in candela and ηV is

the luminous efficacy in lumens watt3 ηe = Φv IF x VF where Φv is the emitted luminous flux IF is electrical forward current and VF is the forward voltage

Absolute Maximum Ratings TJ = 25degC

Parameter Red Amber Red Orange Unit

DC Forward Current [2] 50 mA

Peak Forward Current 100 [1] mA

Average forward current 30 mA

Power Dissipation 120 mW

Reverse Voltage 5 V

Operating Temperature Range -40 to +100 degC

Storage Temperature Range -40 to +100 degC

Notes1 Duty Factor 30 frequency 1KHz2 Derate linearly as shown in Figure 4

5

Figure 1 Relative Intensity vs Peak Wavelength Figure 2 Forward Current vs Forward Voltage

Figure 3 Relative Luminous Intensity vs Forward Current Figure 4 Maximum Forward Current vs Ambient Temperature

Figure 5Radiation Pattern for 15deg Viewing Angle Lamp Figure 6 Radiation Pattern for 23deg Viewing Angle Lamp

0

20

40

60

80

100

0 1 2 3

FORWARD VOLTAGE-V

FORW

ARD

CURREN

T-mA

0005

1015

2025

3035

4045

50

0 20 40 60 80 100DC FORWARD CURRENT - mA

RELA

TIVE

LUM

INOU

S INTEN

SITY

(NORMAL

IZED

AT 2

0 mA)

0

10

20

30

40

50

60

0 20 40 60 80 100

TA - AMBIENT TEMPERATURE - -C

I FMAX

- MAX

IMUM

FORW

ARD

CURREN

T - mA

00

02

04

06

08

10

-90 -60 -30 0 30 60 90

ANGULAR DISPLACEMENT-DEGREE

NORM

ALIZED

INTE

NSIT

Y

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPLACEMENT-DEGREE

NORM

ALIZED

INTE

NSIT

Y

00

02

04

06

08

10

500 550 600 650WAVELENGTH - nm

RELA

TIVE

INTE

NSIT

Y RedAmber

Red Orange

6

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPLACEMENT-DEGREE

NORM

ALIZED

INTE

NSIT

Y

Figure 7 Radiation Pattern for 30deg Viewing Angle Lamp

Relative Forward Voltage vs Junction Temperature

Relative Light Output vs Junction Temperature

01

10

100

-40 -20 0 20 40 60 80 100 120 140TJ - JUNCTION TEMPERATURE - degC

RELA

TIVE

LIGH

T OUTPU

T (N

ORMAL

IZED

AT T

J=25degC

)

-030

-025

-020

-015

-010

-005

000

005

010

015

020

-40 -20 0 20 40 60 80 100 120 140

TJ - JUNCTION TEMPERATURE - degC

FORW

ARD VOLTAGE S

HIFT

- V

Red Orange

Red

Amber

Red Orange

Red

Amber

7

Intensity Bin Limit Table (131 Iv bin ratio)

Bin

Intensity (mcd) at 20mA

Min Max

V 4200 5500

W 5500 7200

X 7200 9300

Y 9300 12000

Z 12000 16000

1 16000 21000

Tolerance for each bin limit is plusmn 15

VF Bin Table (V at 20mA)

Bin ID Min Max

VD 18 20

VA 20 22

VB 22 24

Tolerance for each bin limit is plusmn 005V

Avago Color Bin on CIE 1931 Chromaticity Diagram

0280

0300

0320

0340

0360

0380

0400

0420

0440

0460

0500 0550 0600 0650 0700 0750 0800X

Y

2

4

6

Amber

Red

Red Orange

Red Color Range

MinDom

Max Dom X min Y Min X max Y max

618 630 06872 03126 06890 02943

06690 03149 07080 02920

Tolerance for each bin limit is plusmn 05nm

Amber Color Range

BinMin Dom

Max Dom Xmin Ymin Xmax Ymax

2 587 5895 05570 04420 05670 04250

05530 04400 05720 04270

4 5895 592 05720 04270 05820 04110

05670 04250 05870 04130

6 592 5945 05870 04130 05950 03980

05820 04110 06000 03990

Tolerance for each bin limit is plusmn 05nm

Red Orange Color Range

MinDom

Max Dom Xmin Ymin Xmax Ymax

612 619 06712 06887 06716 06549

03280 03109 03116 03282

Tolerance for each bin limit plusmn 05nm

NoteAll bin categories are established for classification of products Products may not be available in all bin categories Please contact Avago representative for further information

8

Precautions

Lead Forming The leads of an LED lamp may be preformed or cut to

length prior to insertion and soldering on PC board

For better control it is recommended to use proper tool to precisely form and cut the leads to applicable length rather than doing it manually

If manual lead cutting is necessary cut the leads after the soldering process The solder connection forms a mechanical ground which prevents mechanical stress due to lead cutting from traveling into LED package This is highly recommended for hand solder operation as the excess lead length also acts as small heat sink

Soldering and Handling Care must be taken during PCB assembly and

soldering process to prevent damage to the LED component

LED component may be effectively hand soldered to PCB However it is only recommended under unavoidable circumstances such as rework The closest manual soldering distance of the soldering heat source (soldering ironrsquos tip) to the body is 159mm Soldering the LED using soldering iron tip closer than 159mm might damage the LED

159mm

ESD precaution must be properly applied on the soldering station and personnel to prevent ESD damage to the LED component that is ESD sensitive Do refer to Avago application note AN 1142 for details The soldering iron used should have grounded tip to ensure electrostatic charge is properly grounded

Recommended soldering condition

Wave Soldering [1 2]

Manual Solder Dipping

Pre-heat temperature 105 degC Max -

Preheat time 60 sec Max -

Peak temperature 260 degC Max 260 degC Max

Dwell time 5 sec Max 5 sec Max

Note 1) Above conditions refers to measurement with thermocouple

mounted at the bottom of PCB2) It is recommended to use only bottom preheaters in order to reduce

thermal stress experienced by LED

Wave soldering parameters must be set and maintained according to the recommended temperature and dwell time Customer is advised to perform daily check on the soldering profile to ensure that it is always conforming to recommended soldering conditions

Anode

Note 1 PCB with different size and design (component density) will have

different heat mass (heat capacity) This might cause a change in temperature experienced by the board if same wave soldering setting is used So it is recommended to re-calibrate the soldering profile again before loading a new type of PCB

2 Avago Technologiesrsquo high brightness LED are using high efficiency LED die with single wire bond as shown below Customer is advised to take extra precaution during wave soldering to ensure that the maximum wave temperature does not exceed 260degC and the solder contact time does not exceeding 5sec Over-stressing the LED during soldering process might cause premature failure to the LED due to delamination

Avago Technologies LED Configuration

Note Electrical connection between bottom surface of LED die and the lead frame is achieved through conductive paste

Any alignment fixture that is being applied during wave soldering should be loosely fitted and should not apply weight or force on LED Non metal material is recommended as it will absorb less heat during wave soldering process

Note In order to further assist customer in designing jig accurately that fit Avago Technologiesrsquo product 3D model of the product is available upon request

At elevated temperature LED is more susceptible to mechanical stress Therefore PCB must allowed to cool down to room temperature prior to handling which includes removal of alignment fixture or pallet

If PCB board contains both through hole (TH) LED and other surface mount components it is recommended that surface mount components be soldered on the top side of the PCB If surface mount need to be on the bottom side these components should be soldered using reflow soldering prior to insertion the TH LED

Recommended PC board plated through holes (PTH) size for LED component leads

LED component lead size Diagonal

Plated through hole diameter

045 x 045 mm(0018x 0018 inch)

0636 mm(0025 inch)

098 to 108 mm(0039 to 0043 inch)

050 x 050 mm(0020x 0020 inch)

0707 mm(0028 inch)

105 to 115 mm(0041 to 0045 inch)

Over-sizing the PTH can lead to twisted LED after clinching On the other hand under sizing the PTH can cause difficulty inserting the TH LED

9

Refer to application note AN5334 for more information about soldering and handling of high brightness TH LED lamps

Example of Wave Soldering Temperature Profile for TH LED

Ammo Packs Drawing

Note The ammo-packs drawing is applicable for packaging option ndashDD amp -ZZ and regardless standoff or non-standoff

Recommended solder Sn63 (Leaded solder alloy)SAC305 (Lead free solder alloy)

Flux Rosin flux

Solder bath temperature 255degC plusmn 5degC (maximum peak temperature = 260degC)

Dwell time 30 sec - 50 sec(maximum = 5sec)

Note Allow for board to be sufficientlycooled to room temperature beforeexerting mechanical force

60sec Max

TIME (sec)

260 degC Max

105 degC Max

TEMPERA

TURE

(degC)

10

Packaging Box for Ammo Packs

Note The dimension for ammo pack is applicable for the device with standoff and without standoff

Packaging Label(i) Avago Mother Label (Available on packaging box of ammo pack and shipping box)

13

13

13

$$$

amp

13()

+amp13amp(amp+---(+)012-

DISCLAIMER AVAGOrsquoS PRODUCTS AND SOFTWARE ARE NOT SPECIFICALLY DESIGNED MANUFACTURED OR AUTHORIZED FOR SALE AS PARTS COMPONENTS OR ASSEMBLIES FOR THE PLANNING CONSTRUCTION MAINTENANCE OR DIRECT OPERATION OF A NUCLEAR FACILITY OR FOR USE IN MEDICAL DEVICES OR APPLICATIONS CUSTOMER IS SOLELY RESPONSIBLE AND WAIVES ALL RIGHTS TO MAKE CLAIMS AGAINST AVAGO OR ITS SUPPLIERS FOR ALL LOSS DAMAGE EXPENSE OR LIABILITY IN CONNECTION WITH SUCH USE

amp(313

313

amp

4

413

+)

$5amp136$

amp

13()

amp

(+)012-

(ii) Avago Baby Label (Only available on bulk packaging)

Acronyms and Definition

BIN

(i) Color bin only or VF bin only

(Applicable for part number with color bins but without VF bin OR part number with VF bins and no color bin)

OR

(ii) Color bin incorporated with VF Bin

(Applicable for part number that have both color bin and VF bin)

Example

(i) Color bin only or VF bin only

BIN 2 (represent color bin 2 only)

BIN VB (represent VF bin ldquoVBrdquo only)

(ii) Color bin incorporate with VF Bin

BIN 2VB

VB VF bin ldquoVBrdquo

2 Color bin 2 only

For product information and a complete list of distributors please go to our web site wwwavagotechcom

Avago Avago Technologies and the A logo are trademarks of Avago Technologies in the United States and other countriesData subject to change Copyright copy 2005-2010 Avago Technologies All rights reserved AV02-1687EN - February 23 2010

HLMP-Cx1A1B2A2B3A3BNew 5mm Blue and Green LED Lamps

Data Sheet

CAUTION INGaN devices are Class 1C HBM ESD sensitive per JEDEC Standard Please observe appropriate precautions during handling and processing Refer to Application Note AN ndash 1142 for additional details

Description

These high intensity blue and green T-1frac34 package LEDs are untinted and non-diffused Based on the most efficient and cost effective InGaN material technology and incor-porating second generation optics they produce well defined spatial radiation patterns at specific viewing cone angles

Advanced optical grade epoxy construction offers superior high temperature and moisture resistance per-formance in outdoor signal and sign applications

Features

Well defined spatial radiation pattern

High luminous output

Untinted Non-diffused

Available in Colorndash Blue 470nmndash Green 525nm

Viewing Angle 15deg 23deg and 30deg

Standoff or non-standoff

Superior resistance to moisture

Applications

Commercial outdoor advertising

Traffic Sign

Variable Message Sign

2

Package Dimensions

Drawing A (Non-standoff)

Drawing B (Standoff)

cathodeflat

Cathode

d

100 plusmn 0200039 plusmn 0008

130 plusmn 0150051 plusmn 0006870 plusmn 020

0343 plusmn 0008

500 plusmn 0200197 plusmn 0008

580 plusmn 0200228 plusmn 0008

254 plusmn 0380100 plusmn 0015

070 max0028

3160min1244

sq typ050 plusmn 0100020 plusmn 0004

100 min0039

Viewing Angle d

HLMP-Cx1B 1296plusmn025(0510plusmn0010)

HLMP-Cx2B 1232 plusmn025(0485plusmn0010)

HLMP-Cx3B 1200plusmn025(0472plusmn0010)

Notes1 All dimensions are in millimeters (inches) 2 Leads are mild steel with tin plating3 The epoxy meniscus is 150mm max

100 plusmn 0200039 plusmn 0008

070 max0028

870 plusmn 0200343 plusmn 0008

500 plusmn 0200197 plusmn 0008

3160min1244

Cathode 100 min0039

sq typ050 plusmn 0100020 plusmn 0004

254 plusmn 0380100 plusmn 0015

cathodeflat

580 plusmn 0200228 plusmn 0008

3

Device Selection Guide

Part Number ColorTypical Viewing angle 2frac12 (deg) [4]

Luminous Intensity Iv (mcd) at 20 mA [125]

Standoff Non Standoff

Package drawingMin Max

HLMP-CB1A-XY0DD Blue 15deg 7200 12000 Non Standoff A

HLMP-CB1A-XYBDD

HLMP-CB1A-XYCDD

HLMP-CB1B-XY0DD Standoff B

HLMP-CB1B-XYBDD

HLMP-CB1B-XYCDD

HLMP-CB2A-VW0DD 23deg 4200 7200 Non Standoff A

HLMP-CB2A-VWBDD

HLMP-CB2A-VWCDD

HLMP-CB2B-VW0DD Standoff B

HLMP-CB2B-VWBDD

HLMP-CB2B-VWCDD

HLMP-CB3A-UV0DD 30deg 3200 5500 Non Standoff A

HLMP-CB3A-UVBDD

HLMP-CB3A-UVCDD

HLMP-CB3B-UV0DD Standoff B

HLMP-CB3B-UVBDD

HLMP-CB3B-UVCDD

HLMP-CM1A-450DD Green 15deg 35000 59000 Non Standoff A

HLMP-CM1A-45BDD

HLMP-CM1A-45CDD

HLMP-CM1B-450DD Standoff B

HLMP-CM1B-45BDD

HLMP-CM1B-45CDD

HLMP-CM2A-120DD 23deg 16000 27000 Non Standoff A

HLMP-CM2A-12BDD

HLMP-CM2A-12CDD

HLMP-CM2B-120DD Standoff B

HLMP-CM2B-12BDD

HLMP-CM2B-12CDD

HLMP-CM3A-Z10DD 30deg 12000 21000 Non Standoff A

HLMP-CM3A-Z1BDD

HLMP-CM3A-Z1CDD

HLMP-CM3B-Z10DD Standoff B

HLMP-CM3B-Z1BDD

HLMP-CM3B-Z1CDD

Notes1 The luminous intensity is measured on the mechanical axis of the lamp package and it is tested with pulsing condition2 The optical axis is closely aligned with the package mechanical axis3 Dominant wavelength d is derived from the CIE Chromaticity Diagram and represents the color of the lamp4 frac12 is the off-axis angle where the luminous intensity is half the on-axis intensity 5 Tolerance for each bin limit is plusmn 15

4

Part Numbering System

Note please refer to AB 5337 for complete information on part numbering system

Packaging OptionDD Ammo Pack

Color Bin Selection0 Full DistributionB Color Bin 2 amp 3C Color Bin 3 amp 4

Maximum Intensity Bin 0 No maximum intensity limit (refer to selection guide)

Minimum Intensity Bin Refer to Device Selection Guide

Viewing Angle and Lead Standoffs1A 15deg without lead standoff1B 15deg with lead standoff2A 23deg without lead standoff2B 23deg with lead standoff3A 30deg without lead standoff3B 30deg with lead standoff

ColorB Blue 470M Green 525

HLMP C x xx x x x xx

Absolute Maximum Ratings TJ = 25degC

Parameter Blue Green Unit

DC Forward Current [1] 30 mA

Peak Forward Current 100 [2] mA

Power Dissipation 116 mW

Reverse Voltage 5 V

LED Junction Temperature 110 degC

Operating Temperature Range -40 to + 85 degC

Storage Temperature Range -40 to + 100 degC

Notes1 Derate linearly as shown in figure 42 Duty Factor 10 frequency 1KHz

5

Electrical Optical Characteristics TJ = 25degC

Parameter Symbol Min Typ Max Units Test Conditions

Forward VoltageGreen Blue

VF28 32 38

V IF = 20 mA

Reverse Voltage VR 5 V IR = 10 A

Dominant Wavelength[1]

GreenBlue

d51904600

52504700

53904800

nm IF = 20 mA

Peak WavelengthGreenBlue

PEAK516464

nm Peak of Wavelength of Spectral Distribution at IF = 20 mA

Spectral Half WidthGreenBlue

123023

nm IF = 20mA

Thermal Resistance RJ-PIN 240 degCW LED Junction-to-Pin

Luminous Efficacy [2]

GreenBlue

V51878

lmW Emitted Luminous Flux Emitted Radiant Flux

Thermal coefficient of dGreenBlue

00280024

nmdegC IF = 20 mA +25degC le TJ le +100degC

Notes1 The dominant wavelength is derived from the chromaticity Diagram and represents the color of the lamp2 The radiant intensity Ie in watts per steradian may be found from the equation Ie = IVV where IV is the luminous intensity in candelas and V is

the luminous efficacy in lumenswatt

6

Figure 1 Relative Intensity vs Wavelength Figure 2 Forward Current vs Forward Voltage

Figure 3 Relative Intensity vs Forward Current Figure 4 Maximum Forward Current vs Ambient Temperature

Figure 5 Relative Dominant Wavelength Shift vs Forward Current Figure 6 Radiation Pattern for 15deg

0001

0203

04

050607

08

0910

380 430 480 530 580 630WAVELENGTH - nm

RELA

TIVE

INTENS

ITY

GREENBLUE

0

20

40

60

80

100

0 1 2 3 4 5FORWARD VOLTAGE-V

FORW

ARD CU

RREN

T-m

A

00

05

10

15

20

25

30

35

0 20 40 60 80 100 120DC FORWARD CURRENT-mA

RELA

TIVE

LUM

INOUS INT

ENSI

TY(NOR

MAL

IZED

AT 20m

A)

GREEN

BLUE

-10

-5

0

5

10

0 20 40 60 80 100FORWARD CURRENT-mA

RELA

TIVE

DOM

INAN

T W

AVEL

ENGT

H SH

IFT -

nm GREEN

BLUE

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT -DEGREE

NORM

ALIZ

ED IN

TENS

ITY

0

5

10

15

20

25

30

35

0 20 40 60 80 100TA - AMBIENT TEMPERATURE - degC

I Fmax

- M

AXIM

UM FO

RWARD

CURR

ENT -

mA

7

Figure 7 Radiation Pattern for 23deg Figure 8 Radiation Pattern for 30deg

Figure 9 Relative Light Output vs Junction Temperature Figure 10 Relative Forward Voltage vs Junction Temperature

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT - DEGREE

NORM

ALIZ

ED IN

TENS

ITY

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT - DEGREE

NORM

ALIZ

ED IN

TENS

ITY

01

1

10

-40 -20 0 20 40 60 80 100 120TJ - JUNCTION TEMPERATURE TJ - JUNCTION TEMPERATURE

NORM

ALZI

ED IN

TENS

ITY (

PHOTO)

-03

-02

-01

0

01

02

03

-40 -20 0 20 40 60 80 100 120

FORW

ARD

VOLT

AGE S

HIFT

-VGreenBlue

GreenBlue

Intensity Bin Limit Table (131 Iv bin ratio)

BinIntensity (mcd) at 20mAMin Max

U 3200 4200

V 4200 5500

W 5500 7200

X 7200 9300

Y 9300 12000

Z 12000 16000

1 16000 21000

2 21000 27000

3 27000 35000

4 35000 45000

5 45000 59000

Tolerance for each bin limit is plusmn 15

Green Color Bin Table

Bin Min Dom Max Dom1 5190 5230

2 5230 5270

3 5270 5310

4 5310 5350

5 5350 5390

Tolerance for each bin limit is plusmn 05nm

Blue Color Bin Table

Bin Min Dom Max Dom1 4600 4640

2 4640 4680

3 4680 4720

4 4720 4760

5 4760 4800

Tolerance for each bin limit is plusmn 05nmNote 1 All bin categories are established for classification of products Products may not be available in all bin categories Please contact your Avago

representative for further information

8

Precautions

Lead Forming

The leads of an LED lamp may be preformed or cut to length prior to insertion and soldering on PC board

For better control it is recommended to use proper tool to precisely form and cut the leads to applicable length rather than doing it manually

If manual lead cutting is necessary cut the leads after the soldering process The solder connection forms a mechanical ground which prevents mechanical stress due to lead cutting from traveling into LED package This is highly recommended for hand solder operation as the excess lead length also acts as small heat sink

Soldering and Handling

Care must be taken during PCB assembly and soldering process to prevent damage to the LED component

LED component may be effectively hand soldered to PCB However it is only recommended under unavoidable circumstances such as rework The closest manual soldering distance of the soldering heat source (soldering ironrsquos tip) to the body is 159mm Soldering the LED using soldering iron tip closer than 159mm might damage the LED

ESD precaution must be properly applied on the 159mm

soldering station and personnel to prevent ESD damage to the LED component that is ESD sensitive Do refer to Avago application note AN 1142 for details The soldering iron used should have grounded tip to ensure electrostatic charge is properly grounded

Recommended soldering condition

Wave Soldering [1 2]

Manual Solder Dipping

Pre-heat temperature 105degC Max -

Preheat time 60 sec Max -

Peak temperature 260degC Max 260degC Max

Dwell time 5 sec Max 5 sec Max

Note 1 Above conditions refers to measurement with thermocouple

mounted at the bottom of PCB2 It is recommended to use only bottom preheaters in order to reduce

thermal stress experienced by LED

Wave soldering parameters must be set and maintained according to the recommended temperature and dwell time Customer is advised to perform daily check on the soldering profile to ensure that it is always conforming to recommended soldering conditions

Note 1 PCB with different size and design (component density) will have

different heat mass (heat capacity) This might cause a change in temperature experienced by the board if same wave soldering setting is used So it is recommended to re-calibrate the soldering profile again before loading a new type of PCB

Avago Technologies LED Configuration

Any alignment fixture that is being applied during wave soldering should be loosely fitted and should not apply weight or force on LED Non metal material is recommended as it will absorb less heat during wave soldering process

At elevated temperature LED is more susceptible to mechanical stress Therefore PCB must allowed to cool down to room temperature prior to handling which includes removal of alignment fixture or pallet

If PCB board contains both through hole (TH) LED and other surface mount components it is recommended that surface mount components be soldered on the top side of the PCB If surface mount need to be on the bottom side these components should be soldered using reflow soldering prior to insertion the TH LED

Recommended PC board plated through holes (PTH) size for LED component leads

LED component lead size Diagonal

Plated through hole diameter

045 x 045 mm(0018x 0018 inch)

0636 mm(0025 inch)

098 to 108 mm(0039 to 0043 inch)

050 x 050 mm(0020x 0020 inch)

0707 mm(0028 inch)

105 to 115 mm(0041 to 0045 inch)

Over-sizing the PTH can lead to twisted LED after clinching On the other hand under sizing the PTH can cause difficulty inserting the TH LED

Refer to application note AN5334 for more information about soldering and handling of high brightness TH LED lamps

CATHODE

InGaN Device

9

Example of Wave Soldering Temperature Profile for TH LED

Recommended solder Sn63 (Leaded solder alloy)SAC305 (Lead free solder alloy)

Flux Rosin flux

Solder bath temperature 255degC plusmn 5degC (maximum peak temperature = 260degC)

Dwell time 30 sec - 50 sec(maximum = 5sec)

Note Allow for board to be sufficientlycooled to room temperature beforeexerting mechanical force

60 sec Max

TIME (sec)

260degC Max

105degC Max

TEM

PERA

TURE

(degC)

Ammo Packs Drawing

Note The ammo-packs drawing is applicable for packaging option ndashDD amp -ZZ and regardless standoff or non-standoff

635 plusmn 1300250 plusmn 0051

1270 plusmn 1000500 plusmn 0039

9125 plusmn 062503595 plusmn 002459125 plusmn 062503595 plusmn 00245

1800 plusmn 05007085 plusmn 00195

070 plusmn 02000275 plusmn 00075 A A

1270 plusmn 0300500 plusmn 0012

VIEW AA

400 plusmn 02001575 plusmn 00075Oslash TYP

205 plusmn 10008070 plusmn 00394

CATHODE

10

Packaging Box for Ammo Packs

Note For InGaN device the ammo pack packaging box contain ESD logo

Packaging Label

(i) Avago Mother Label (Available on packaging box of ammo pack and shipping box)

LABEL ON THISSIDE OF BOX

FROM LEFT SIDE OF BOXADHESIVE TAPE MUST BEFACING UPWARDS

ANODE LEAD LEAVESTHE BOX FIRST

(1P) Item Part Number

(1T) Lot Lot Number

LPN

(9D)MFG Date Manufacturing Date

(P) Customer Item

(V) Vendor ID

DeptID Made In Country of Origin

(Q) QTY Quantity

CAT Intensity Bin

BIN Color Bin

(9D) Date Code Date Code

STANDARD LABEL LS0002 RoHS Compliant e3 max temp 260C

For product information and a complete list of distributors please go to our web site wwwavagotechcom

Avago Avago Technologies and the A logo are trademarks of Avago Technologies in the United States and other countriesData subject to change Copyright copy 2005-2009 Avago Technologies All rights reserved AV02-2228EN - December 15 2009

(ii) Avago Baby Label (Only available on bulk packaging)

(1P) PART Part Number

(1T) LOT Lot Number

(9D)MFG DATE Manufacturing Date

CO Country of Origin

Customer PN

Supplier Code

QUANTITY Packing Quantity

CAT Intensity Bin

BIN Color Bin

DATECODE Date Code

RoHS Compliant e3 max temp 260C Lamps Baby Label

DISCLAIMER Avagorsquos products and software are not specifically designed manufactured or authorized for sale as parts components or assemblies for the planning construction maintenenace or direct operation of a nuclear facility or for use in medical devices or applications Customer is solely responsible and waives all rights to make claims against avago or its suppliers for all loss damage expense or liability in connection with such use

Contents of Submittal

DIA Parking Signs Page 1 of 5

Skyline Products Inc

General Specifications for Full Color LED Inserts

DIA Parking Signs Page 2 of 5

Specification for Full Color LED Inserts Notes

10 Full Color LED VMS Inserts

11 Quality Assurance

ISO 90012008 certification for design manufacturing and service Current CDOT and DIA requirement

12 General ETL Listed for UL 48 UL50 and UL 1433 Current CDOT and DIA

requirement 13 Housing Properties Sign housing are designed in accordance to AASHTO Standard Specifications for Structural Supports for Highway Signs Luminaires and Traffic Signals ndash 6th Edition for wind speeds of up to 140 mph AASHTO group load combinations include total sign weight dead load ice and wind loads and the design meets the fatigue requirements for truck-induced gusts Snow loading is include in design loads for applicable geographical regions

Current CDOT and DIA requirement

Sealed housing Welding compliance with AWS standards

All welding shall be by an inert gas process in accordance with the American Welding Society (AWS) Standards 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum The LED DMS manufacturerrsquos welders and welding procedures shall be certified by an ANSIAWS Certified Welding Inspector to the 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum Proof of certification of all the LED DMS manufacturerrsquos welders and applicable welding procedures shall be supplied with the submittals The name phone number and address off the ANSIAWS Certified Welding Inspector that certified the LED VMS manufacturerrsquos welders and procedures shall also be provided with the submittals

Current CDOT and DIA requirement

Black KYNAR 500 coated face on mask and borders mdash 30-year coating guaranteed to not chip fade or peel for 20 years

Current CDOT and DIA requirement

The lens panel assembly shall consist of a KYNAR 500 coated aluminum mask over a clear glazing The lens panel assembly shall be modular in design interchangeable without misalignment of the lens panel and the LED pixels and removable from within the main sign housing

Current CDOT and DIA requirement

Aluminum face (090rdquo) mask over glazing with apertures for the pixels The lens panel aluminum mask shall be 0090 inch minimum thickness and finished with a matte black licensed factory applied KYNAR 500 Resin Fluoropolymer based coating system It shall be perforated to provide an aperture for each pixel on the display modules Each aperture shall be as small as possible without blocking the LED light output at the required viewing angle The Skyline aluminum face mask with aperture system will significantly minimize glare on the sign as it blocks more than 73 of sun rays making it very legible even with direct sunlight This method should be required over a ldquolouverrdquo system Louvers create a shelf above each row of pixels collecting snow ice dirt etc and ultimately inhibiting the display

Current CDOT and DIA requirement

Polycarbonate glazing 18rdquoGE LEXAN XL102UV Single lift face that allows a single technician to easily lift the entire face for safe fast and easy access to all the internal sign components

Current CDOT and DIA requirement

Mounting brackets Skyline will work with the appropriate parties to develop a mounting system to accommodate for the type of sign being provided and the structure requirements

Natural aluminum finish (excluding face) Current CDOT and DIA requirement

14 Environmental Control 8 watt per foot heat tape will be installed along the bottom of entire display area Provided heat tape will be controlled by the Advanced Humidity Sensing System of the controller

Current CDOT and DIA requirement

DIA Parking Signs Page 3 of 5

Environmental Sensors (1) Photocell Sensor (1) Internal Temperature Sensor (1) Humidity Sensor (1) Door Alarm

15 LED Display and Electronics Electronics designed and tested to -40degC to 85degC Current CDOT and DIA

requirement True 18-inch display (275 inch vertical and horizontal pitch) Current CDOT and DIA

requirement Display Matrix 7 high x 30 wide Legibility distance 200-1200 feet Current CDOT and DIA

requirement Printed circuit board are built to IPC-A-610D Class 2 certification Current CDOT and DIA

requirement Display modules are easily removable and replicable without the use of any additional tools

Current CDOT and DIA requirement

LED type Each Pixel contains three strings of LEDs

String 1 AlInGaP 30 degree LEDs (Red) String 2 InGaN 30 degree LEDs (Green) String 3 InGaN 30 degree LEDs (Blue)

Pixel design brightness 12400 candela at 20 mA (18rdquo characters) Current CDOT and DIA

requirement LED drive current

Red LED lt 30mA Blue and Green LEDs lt 15mA

All LEDs will have standoffs providing superior LED cooling and eliminate corrosion LED pixel protection and alignment device Silicon conformal coat will conform to MIL-I-46058C Type SR and IPC-CC-830 standards

Current CDOT and DIA requirement

Uniform LED color and brightness 256 minimum brightness levels Pixel Test

The pixel test shall be performed from the central controller on command and automatically once a day During a pixel test the operational status of each pixel shall be tested and then transmitted to the central controller or laptop computer This pixel status test shall report back all LED color string errors within each pixel A list of defective LED color strings shall be provided listing string color line number module number column number and row number for the associated pixel for each defective string The pixel test must be completed in less than 05 seconds regardless of message status

Current CDOT and DIA requirement

True Message Display Verification (Pixel Read) The TMDV shall be performed during both message downloads and during every sign poll from the central controller or laptop computer The TMDV shall perform a real-time read of the displayed message and shall return the operational state of each LED color string within each pixel to the central controller as it is currently displayed to the motorist including any errors This shall allow the central controller operator to see what is visibly displayed to the motorist on an individual pixel basis During a TMDV the operational state of each LED color string within each pixel shall be read by the sign controller to allow the central controller or laptop computer to show the actual message including static flashing and alternating messages that are visibly displayed on the sign in a WYSIWYG format This pixel read shall take place while a message is displayed on the sign without disturbing the message in any way Any flashing flickering blinking dimming or other disturbance of the message during this pixel read shall be cause for rejection of the sign The TMDV shall be an actual real time read of LED color strings at the time of

Current CDOT and DIA requirement

DIA Parking Signs Page 4 of 5

the associated sign poll or message download and shall not be accomplished by simulating errors based on the last pixel test

16 Power Supplies and Sensors High-efficiency power supplies Current CDOT and DIA

requirement Redundant power supply Current CDOT and DIA

requirement Power supply sensors Current CDOT and DIA

requirement Operational status feedback of all sensors Current CDOT and DIA

requirement All LED module power supply voltages shall be continuously measured and monitored by the sign controller The sign controller shall provide these voltage readings to the master controller or laptop computer upon command When a voltage drops below a critical value an error message shall be generated and transmitted to the master controller or laptop computer

17 AC Electrical AC Electrical components will conform to NEC standards Current CDOT and DIA

requirement GFCI outlet 20 Controller and Controller Cabinet 21 Sign Controller Skyline Advanced Controller will be located within each sign housing The controller shall monitor and control the ventilation system and all sensors within the sign housing

Ability to control multiple signs on a single sign structure NTCIP compliance Current CDOT and DIA

requirement 22 Cabinet Type A Skyline extended pole cabinet will be provided Natural aluminum exterior finish Pull-out laptop shelf Door alarm 23 Environmental Control Humidity sensor Internal temperature sensor 24 AC Electrical Conformity with NEC standards Current CDOT and DIA

requirement Circuit breakers Current CDOT and DIA

requirement GFCI outlet 25 Surge Protection Two-stage AC power surge protection with feedback and automatic shutdownisolation

Current CDOT and DIA requirement

The system power shall be protected by two stages of transient voltage suppression devices Tripping of each stage (or both if tripped simultaneously) of the surge protection shall cause the sign controller to call central and report the error condition (for dialup operation) or report the error condition to central on the next poll (for multi-drop operation) There shall be an option that is either enabled or disabled and is selected and downloaded from the central controller to the sign controller When this option is enabled tripping of the second stage of surge protection shall prevent power from reaching any components of the sign until the surge protection has been replaced When this option is disabled the sign will continue to function normally after the second stage of surge protection is tripped

30 Software Signs and Controllers shall be fully compatible with the DIA NTCIP sign software at no additional cost to the department in accordance with these specifications

DIA Parking Signs Page 5 of 5

40 Warranty and Telephone Technical Support One-year limited parts return-to-factory warranty Current CDOT and DIA

requirement Lifetime standard telephone support Current CDOT and DIA

requirement

  • Cover Page
  • Cover Letter
    • Cover Letter
    • Transmittal Letter
      • Product Details
        • Sign Brochure
        • Sign Details
        • System Block Diagram
        • Wiring Block Diagram
          • Industry Compliances
            • ISO Certificates
            • UL Authorization
            • NTCIP
            • Welding Procedures-Employees
              • Component Cut Sheets
                • Kynar
                • Lexan
                • Latch
                • Heat Tape
                • GFI
                • Hub
                • Controller
                • Comm Surge
                • AC Surge
                • Ethernet
                • Power Supply
                • LED
                  • Drawings
Page 29: )5217 $&&(66 6/,0/,1( - Denver International Airportbusiness.flydenver.com/bizpdf/DIAID_2318.pdfSign housings are designed in accordance with AASHTO Standard Specifications for Structural

1

HLMP-EGxx HLMP-EHxx HLMP-ELxxNew T-1frac34 (5mm) Extra High Brightness AlInGaP LED Lamps

Data Sheet

Features

Viewing angle 15deg 23deg 30deg

High luminous output

Colors 590nm Amber 615nm Red Orange 626nm Red

Package options

With or without lead standoff

Superior resistance to moisture

Untinted for 15deg 23deg and 30deg lamps

Applications

Traffic management- Traffic signals- Pedestrian signals- Work zone warning lights- Variable message signs

Solar Power signs

Commercial outdoor advertising- Signs- Marquees

Description

These Precision Optical Performance AlInGaP LEDs provide superior light output for excellent readability in sunlight and are extremely reliable AlInGaP LED tech-nology provides extremely stable light output over long periods of time Precision Optical Performance lamps utilize the aluminum indium gallium phosphide (AlInGaP) technology

These LED lamps are untinted T-1frac34 packages incorpo-rating second generation optics producing well defined spatial radiation patterns at specific viewing cone angles

These lamps are made with an advanced optical grade epoxy offering superior high temperature and high moisture resistance performance in outdoor signal and sign application The maximum LED junction tempera-ture limit of +130degC enables high temperature operation in bright sunlight conditions The epoxy contains both uv-a and uv-b inhibitors to reduce the effects of long term exposure to direct sunlight

Benefits

Superior performance for outdoor environments

Suitable for auto-insertion onto PC board

2

Package Dimension

A Non-standoff B Standoff

Viewing Angle d

15deg 1239plusmn025(0476plusmn0010)

23deg amp 30deg 1196plusmn025(0459plusmn0010)

Notes1 All dimensions are in millimeters (inches) 2 Leads are mild steel with tin plating3 The epoxy meniscus is 121mm max4 For Identification of polarity after the

leads are trimmed off please refer to the illustration below

CATHODE ANODE

114 plusmn 020(0045 plusmn 0008)

580 plusmn 020(0228 plusmn 0008)

3160(1244) MIN

070 (0028)MAX

100(0039)

MIN

871 plusmn 020(0343 plusmn 0008)

254 plusmn 038(0100 plusmn 0015)

050 plusmn 010(0020 plusmn 0004) SQ TYP

CATHODELEAD

235 (0093)MAX

CATHODEFLAT

114 plusmn 020(0045 plusmn 0008)

580 plusmn 020(0228 plusmn 0008)

3160(1244) MIN

070 (0028)MAX

100(0039)

MIN

871 plusmn 020(0343 plusmn 0008)

254 plusmn 038(0100 plusmn 0015)

050 plusmn 010(0020 plusmn 0004) SQ TYP

CATHODELEAD

CATHODEFLAT

d

150 plusmn 015(0059 plusmn 0006)

500 plusmn 020(0197 plusmn 0008)

500 plusmn 020(0197 plusmn 0008)

3

Part Numbering System

Note Please refer to AB 5337 for complete information on part numbering system

Device Selection Guide

Typical viewingAngle 2θ12 (Deg) [4]

Color and DominantWavelength (nm) Typ [3]

Lamps without Standoff on leads(Package drawing A)

Lamps with Standoff on leads (Package drawing B)

Luminous Intensity Iv (mcd) [125] at 20 mA

Min Max

15deg Amber 590 HLMP-EL1A-Z1KDD HLMP-EL1B-Z1KDD 12000 21000

HLMP-EL1A-Z1LDD HLMP-EL1B-Z1LDD 12000 21000

Red 626 HLMP-EG1A-Z10DD HLMP-EG1B-Z10DD 12000 21000

Red Orange 615 HLMP-EH1A-Z10DD HLMP-EH1B-Z10DD 12000 21000

23deg Amber 590 HLMP-EL2A-XYKDD HLMP-EL2B-XYKDD 7200 12000

HLMP-EL2A-XYLDD HLMP-EL2B-XYLDD 7200 12000

Red 626 HLMP-EG2A-XY0DD HLMP-EG2B-XY0DD 7200 12000

Red Orange 615 HLMP-EH2A-XY0DD HLMP-EH2B-XY0DD 7200 12000

30deg Amber 590 HLMP-EL3A-VWKDD HLMP-EL3B-VWKDD 4200 7200

HLMP-EL3A-VWLDD HLMP-EL3B-VWLDD 4200 7200

HLMP-EL3A-WXKDD HLMP-EL3B-WXKDD 5500 9300

HLMP-EL3A-WXLDD HLMP-EL3B-WXLDD 5500 9300

Red 626 HLMP-EG3A-VW0DD HLMP-EG3B-VW0DD 4200 7200

HLMP-EG3A-WX0DD HLMP-EG3B-WX0DD 5500 9300

Red Orange 615 HLMP-EH3A-WX0DD HLMP-EH3B-WX0DD 5500 9300Notes1 The luminous intensity is measured on the mechanical axis of the lamp package and it is tested with pulsing condition2 The optical axis is closely aligned with the package mechanical axis3 Dominant wavelength λd is derived from the CIE Chromaticity Diagram and represents the color of the lamp4 θfrac12 is the off-axis angle where the luminous intensity is half the on-axis intensity 5 Tolerance for each bin limit is plusmn 15

HLMP ndash E x xx - x x x xx

Mechanical OptionsDD Ammo Pack

Color Bin Selections0 Full color distributionK Color Bin 2 amp 4L Color Bin 4 amp 6

Maximum Intensity BinRefer to Device Selection Guide

Minimum Intensity Bin

Viewing Angle and Lead Standoffs1A 15deg without lead standoff1B 15deg with lead standoff2A 23deg without lead standoff2B 23deg with lead standoff3A 30deg without lead standoff3B 30deg with lead standoff

ColorG Red 626nmL Amber 590nmH Red Orange 615nm

Refer to Device Selection Guide

4

Electrical Optical Characteristics

TJ = 25degC

Parameter Symbol Min Typ Max Units Test Conditions

Forward Voltage Amber Red Red Orange VF 18 21 24 V

IF = 20 mA

Reverse Voltage VR 5 V IR = 100 μA

Dominant Wavelength [1]

Amber Red Red Orange

d584561806120

590062606150

594563006190

nm IF = 20 mA

Peak Wavelength Amber Red Red Orange

PEAK594634621

nm Peak of Wavelength of Spectral Distribution at IF = 20 mA

Spectral Halfwidth Amber Red Red Orange

∆12131414

nm

Thermal resistance RJ-PIN 240 degCW LED junction to anode lead

Luminous Efficacy [2]

Amber Red Red Orange

ηv500200265

lmW Emitted Luminous FluxEmitted Radiant Flux

Luminous Flux Amber Red Red Orange

Φv210023002300

mlm IF = 20 mA

Luminous Efficiency [3]

Amber Red Red Orange

ηe505555

lmW Emitted Luminous FluxElectrical Power

Thermal coefficient of d Amber Red Red Orange

008005007

nmdegC IF = 20 mA +25degC le TJ le +100degC

Notes1 The dominant wavelength λd is derived from the CIE Chromaticity Diagram referenced to Illuminant E Tolerance for each color of dominant

wavelength is +- 05nm2 The radiant intensity Ie in watts per steradian maybe found from the equation Ie = Iv ηV where Iv is the luminous intensity in candela and ηV is

the luminous efficacy in lumens watt3 ηe = Φv IF x VF where Φv is the emitted luminous flux IF is electrical forward current and VF is the forward voltage

Absolute Maximum Ratings TJ = 25degC

Parameter Red Amber Red Orange Unit

DC Forward Current [2] 50 mA

Peak Forward Current 100 [1] mA

Average forward current 30 mA

Power Dissipation 120 mW

Reverse Voltage 5 V

Operating Temperature Range -40 to +100 degC

Storage Temperature Range -40 to +100 degC

Notes1 Duty Factor 30 frequency 1KHz2 Derate linearly as shown in Figure 4

5

Figure 1 Relative Intensity vs Peak Wavelength Figure 2 Forward Current vs Forward Voltage

Figure 3 Relative Luminous Intensity vs Forward Current Figure 4 Maximum Forward Current vs Ambient Temperature

Figure 5Radiation Pattern for 15deg Viewing Angle Lamp Figure 6 Radiation Pattern for 23deg Viewing Angle Lamp

0

20

40

60

80

100

0 1 2 3

FORWARD VOLTAGE-V

FORW

ARD

CURREN

T-mA

0005

1015

2025

3035

4045

50

0 20 40 60 80 100DC FORWARD CURRENT - mA

RELA

TIVE

LUM

INOU

S INTEN

SITY

(NORMAL

IZED

AT 2

0 mA)

0

10

20

30

40

50

60

0 20 40 60 80 100

TA - AMBIENT TEMPERATURE - -C

I FMAX

- MAX

IMUM

FORW

ARD

CURREN

T - mA

00

02

04

06

08

10

-90 -60 -30 0 30 60 90

ANGULAR DISPLACEMENT-DEGREE

NORM

ALIZED

INTE

NSIT

Y

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPLACEMENT-DEGREE

NORM

ALIZED

INTE

NSIT

Y

00

02

04

06

08

10

500 550 600 650WAVELENGTH - nm

RELA

TIVE

INTE

NSIT

Y RedAmber

Red Orange

6

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPLACEMENT-DEGREE

NORM

ALIZED

INTE

NSIT

Y

Figure 7 Radiation Pattern for 30deg Viewing Angle Lamp

Relative Forward Voltage vs Junction Temperature

Relative Light Output vs Junction Temperature

01

10

100

-40 -20 0 20 40 60 80 100 120 140TJ - JUNCTION TEMPERATURE - degC

RELA

TIVE

LIGH

T OUTPU

T (N

ORMAL

IZED

AT T

J=25degC

)

-030

-025

-020

-015

-010

-005

000

005

010

015

020

-40 -20 0 20 40 60 80 100 120 140

TJ - JUNCTION TEMPERATURE - degC

FORW

ARD VOLTAGE S

HIFT

- V

Red Orange

Red

Amber

Red Orange

Red

Amber

7

Intensity Bin Limit Table (131 Iv bin ratio)

Bin

Intensity (mcd) at 20mA

Min Max

V 4200 5500

W 5500 7200

X 7200 9300

Y 9300 12000

Z 12000 16000

1 16000 21000

Tolerance for each bin limit is plusmn 15

VF Bin Table (V at 20mA)

Bin ID Min Max

VD 18 20

VA 20 22

VB 22 24

Tolerance for each bin limit is plusmn 005V

Avago Color Bin on CIE 1931 Chromaticity Diagram

0280

0300

0320

0340

0360

0380

0400

0420

0440

0460

0500 0550 0600 0650 0700 0750 0800X

Y

2

4

6

Amber

Red

Red Orange

Red Color Range

MinDom

Max Dom X min Y Min X max Y max

618 630 06872 03126 06890 02943

06690 03149 07080 02920

Tolerance for each bin limit is plusmn 05nm

Amber Color Range

BinMin Dom

Max Dom Xmin Ymin Xmax Ymax

2 587 5895 05570 04420 05670 04250

05530 04400 05720 04270

4 5895 592 05720 04270 05820 04110

05670 04250 05870 04130

6 592 5945 05870 04130 05950 03980

05820 04110 06000 03990

Tolerance for each bin limit is plusmn 05nm

Red Orange Color Range

MinDom

Max Dom Xmin Ymin Xmax Ymax

612 619 06712 06887 06716 06549

03280 03109 03116 03282

Tolerance for each bin limit plusmn 05nm

NoteAll bin categories are established for classification of products Products may not be available in all bin categories Please contact Avago representative for further information

8

Precautions

Lead Forming The leads of an LED lamp may be preformed or cut to

length prior to insertion and soldering on PC board

For better control it is recommended to use proper tool to precisely form and cut the leads to applicable length rather than doing it manually

If manual lead cutting is necessary cut the leads after the soldering process The solder connection forms a mechanical ground which prevents mechanical stress due to lead cutting from traveling into LED package This is highly recommended for hand solder operation as the excess lead length also acts as small heat sink

Soldering and Handling Care must be taken during PCB assembly and

soldering process to prevent damage to the LED component

LED component may be effectively hand soldered to PCB However it is only recommended under unavoidable circumstances such as rework The closest manual soldering distance of the soldering heat source (soldering ironrsquos tip) to the body is 159mm Soldering the LED using soldering iron tip closer than 159mm might damage the LED

159mm

ESD precaution must be properly applied on the soldering station and personnel to prevent ESD damage to the LED component that is ESD sensitive Do refer to Avago application note AN 1142 for details The soldering iron used should have grounded tip to ensure electrostatic charge is properly grounded

Recommended soldering condition

Wave Soldering [1 2]

Manual Solder Dipping

Pre-heat temperature 105 degC Max -

Preheat time 60 sec Max -

Peak temperature 260 degC Max 260 degC Max

Dwell time 5 sec Max 5 sec Max

Note 1) Above conditions refers to measurement with thermocouple

mounted at the bottom of PCB2) It is recommended to use only bottom preheaters in order to reduce

thermal stress experienced by LED

Wave soldering parameters must be set and maintained according to the recommended temperature and dwell time Customer is advised to perform daily check on the soldering profile to ensure that it is always conforming to recommended soldering conditions

Anode

Note 1 PCB with different size and design (component density) will have

different heat mass (heat capacity) This might cause a change in temperature experienced by the board if same wave soldering setting is used So it is recommended to re-calibrate the soldering profile again before loading a new type of PCB

2 Avago Technologiesrsquo high brightness LED are using high efficiency LED die with single wire bond as shown below Customer is advised to take extra precaution during wave soldering to ensure that the maximum wave temperature does not exceed 260degC and the solder contact time does not exceeding 5sec Over-stressing the LED during soldering process might cause premature failure to the LED due to delamination

Avago Technologies LED Configuration

Note Electrical connection between bottom surface of LED die and the lead frame is achieved through conductive paste

Any alignment fixture that is being applied during wave soldering should be loosely fitted and should not apply weight or force on LED Non metal material is recommended as it will absorb less heat during wave soldering process

Note In order to further assist customer in designing jig accurately that fit Avago Technologiesrsquo product 3D model of the product is available upon request

At elevated temperature LED is more susceptible to mechanical stress Therefore PCB must allowed to cool down to room temperature prior to handling which includes removal of alignment fixture or pallet

If PCB board contains both through hole (TH) LED and other surface mount components it is recommended that surface mount components be soldered on the top side of the PCB If surface mount need to be on the bottom side these components should be soldered using reflow soldering prior to insertion the TH LED

Recommended PC board plated through holes (PTH) size for LED component leads

LED component lead size Diagonal

Plated through hole diameter

045 x 045 mm(0018x 0018 inch)

0636 mm(0025 inch)

098 to 108 mm(0039 to 0043 inch)

050 x 050 mm(0020x 0020 inch)

0707 mm(0028 inch)

105 to 115 mm(0041 to 0045 inch)

Over-sizing the PTH can lead to twisted LED after clinching On the other hand under sizing the PTH can cause difficulty inserting the TH LED

9

Refer to application note AN5334 for more information about soldering and handling of high brightness TH LED lamps

Example of Wave Soldering Temperature Profile for TH LED

Ammo Packs Drawing

Note The ammo-packs drawing is applicable for packaging option ndashDD amp -ZZ and regardless standoff or non-standoff

Recommended solder Sn63 (Leaded solder alloy)SAC305 (Lead free solder alloy)

Flux Rosin flux

Solder bath temperature 255degC plusmn 5degC (maximum peak temperature = 260degC)

Dwell time 30 sec - 50 sec(maximum = 5sec)

Note Allow for board to be sufficientlycooled to room temperature beforeexerting mechanical force

60sec Max

TIME (sec)

260 degC Max

105 degC Max

TEMPERA

TURE

(degC)

10

Packaging Box for Ammo Packs

Note The dimension for ammo pack is applicable for the device with standoff and without standoff

Packaging Label(i) Avago Mother Label (Available on packaging box of ammo pack and shipping box)

13

13

13

$$$

amp

13()

+amp13amp(amp+---(+)012-

DISCLAIMER AVAGOrsquoS PRODUCTS AND SOFTWARE ARE NOT SPECIFICALLY DESIGNED MANUFACTURED OR AUTHORIZED FOR SALE AS PARTS COMPONENTS OR ASSEMBLIES FOR THE PLANNING CONSTRUCTION MAINTENANCE OR DIRECT OPERATION OF A NUCLEAR FACILITY OR FOR USE IN MEDICAL DEVICES OR APPLICATIONS CUSTOMER IS SOLELY RESPONSIBLE AND WAIVES ALL RIGHTS TO MAKE CLAIMS AGAINST AVAGO OR ITS SUPPLIERS FOR ALL LOSS DAMAGE EXPENSE OR LIABILITY IN CONNECTION WITH SUCH USE

amp(313

313

amp

4

413

+)

$5amp136$

amp

13()

amp

(+)012-

(ii) Avago Baby Label (Only available on bulk packaging)

Acronyms and Definition

BIN

(i) Color bin only or VF bin only

(Applicable for part number with color bins but without VF bin OR part number with VF bins and no color bin)

OR

(ii) Color bin incorporated with VF Bin

(Applicable for part number that have both color bin and VF bin)

Example

(i) Color bin only or VF bin only

BIN 2 (represent color bin 2 only)

BIN VB (represent VF bin ldquoVBrdquo only)

(ii) Color bin incorporate with VF Bin

BIN 2VB

VB VF bin ldquoVBrdquo

2 Color bin 2 only

For product information and a complete list of distributors please go to our web site wwwavagotechcom

Avago Avago Technologies and the A logo are trademarks of Avago Technologies in the United States and other countriesData subject to change Copyright copy 2005-2010 Avago Technologies All rights reserved AV02-1687EN - February 23 2010

HLMP-Cx1A1B2A2B3A3BNew 5mm Blue and Green LED Lamps

Data Sheet

CAUTION INGaN devices are Class 1C HBM ESD sensitive per JEDEC Standard Please observe appropriate precautions during handling and processing Refer to Application Note AN ndash 1142 for additional details

Description

These high intensity blue and green T-1frac34 package LEDs are untinted and non-diffused Based on the most efficient and cost effective InGaN material technology and incor-porating second generation optics they produce well defined spatial radiation patterns at specific viewing cone angles

Advanced optical grade epoxy construction offers superior high temperature and moisture resistance per-formance in outdoor signal and sign applications

Features

Well defined spatial radiation pattern

High luminous output

Untinted Non-diffused

Available in Colorndash Blue 470nmndash Green 525nm

Viewing Angle 15deg 23deg and 30deg

Standoff or non-standoff

Superior resistance to moisture

Applications

Commercial outdoor advertising

Traffic Sign

Variable Message Sign

2

Package Dimensions

Drawing A (Non-standoff)

Drawing B (Standoff)

cathodeflat

Cathode

d

100 plusmn 0200039 plusmn 0008

130 plusmn 0150051 plusmn 0006870 plusmn 020

0343 plusmn 0008

500 plusmn 0200197 plusmn 0008

580 plusmn 0200228 plusmn 0008

254 plusmn 0380100 plusmn 0015

070 max0028

3160min1244

sq typ050 plusmn 0100020 plusmn 0004

100 min0039

Viewing Angle d

HLMP-Cx1B 1296plusmn025(0510plusmn0010)

HLMP-Cx2B 1232 plusmn025(0485plusmn0010)

HLMP-Cx3B 1200plusmn025(0472plusmn0010)

Notes1 All dimensions are in millimeters (inches) 2 Leads are mild steel with tin plating3 The epoxy meniscus is 150mm max

100 plusmn 0200039 plusmn 0008

070 max0028

870 plusmn 0200343 plusmn 0008

500 plusmn 0200197 plusmn 0008

3160min1244

Cathode 100 min0039

sq typ050 plusmn 0100020 plusmn 0004

254 plusmn 0380100 plusmn 0015

cathodeflat

580 plusmn 0200228 plusmn 0008

3

Device Selection Guide

Part Number ColorTypical Viewing angle 2frac12 (deg) [4]

Luminous Intensity Iv (mcd) at 20 mA [125]

Standoff Non Standoff

Package drawingMin Max

HLMP-CB1A-XY0DD Blue 15deg 7200 12000 Non Standoff A

HLMP-CB1A-XYBDD

HLMP-CB1A-XYCDD

HLMP-CB1B-XY0DD Standoff B

HLMP-CB1B-XYBDD

HLMP-CB1B-XYCDD

HLMP-CB2A-VW0DD 23deg 4200 7200 Non Standoff A

HLMP-CB2A-VWBDD

HLMP-CB2A-VWCDD

HLMP-CB2B-VW0DD Standoff B

HLMP-CB2B-VWBDD

HLMP-CB2B-VWCDD

HLMP-CB3A-UV0DD 30deg 3200 5500 Non Standoff A

HLMP-CB3A-UVBDD

HLMP-CB3A-UVCDD

HLMP-CB3B-UV0DD Standoff B

HLMP-CB3B-UVBDD

HLMP-CB3B-UVCDD

HLMP-CM1A-450DD Green 15deg 35000 59000 Non Standoff A

HLMP-CM1A-45BDD

HLMP-CM1A-45CDD

HLMP-CM1B-450DD Standoff B

HLMP-CM1B-45BDD

HLMP-CM1B-45CDD

HLMP-CM2A-120DD 23deg 16000 27000 Non Standoff A

HLMP-CM2A-12BDD

HLMP-CM2A-12CDD

HLMP-CM2B-120DD Standoff B

HLMP-CM2B-12BDD

HLMP-CM2B-12CDD

HLMP-CM3A-Z10DD 30deg 12000 21000 Non Standoff A

HLMP-CM3A-Z1BDD

HLMP-CM3A-Z1CDD

HLMP-CM3B-Z10DD Standoff B

HLMP-CM3B-Z1BDD

HLMP-CM3B-Z1CDD

Notes1 The luminous intensity is measured on the mechanical axis of the lamp package and it is tested with pulsing condition2 The optical axis is closely aligned with the package mechanical axis3 Dominant wavelength d is derived from the CIE Chromaticity Diagram and represents the color of the lamp4 frac12 is the off-axis angle where the luminous intensity is half the on-axis intensity 5 Tolerance for each bin limit is plusmn 15

4

Part Numbering System

Note please refer to AB 5337 for complete information on part numbering system

Packaging OptionDD Ammo Pack

Color Bin Selection0 Full DistributionB Color Bin 2 amp 3C Color Bin 3 amp 4

Maximum Intensity Bin 0 No maximum intensity limit (refer to selection guide)

Minimum Intensity Bin Refer to Device Selection Guide

Viewing Angle and Lead Standoffs1A 15deg without lead standoff1B 15deg with lead standoff2A 23deg without lead standoff2B 23deg with lead standoff3A 30deg without lead standoff3B 30deg with lead standoff

ColorB Blue 470M Green 525

HLMP C x xx x x x xx

Absolute Maximum Ratings TJ = 25degC

Parameter Blue Green Unit

DC Forward Current [1] 30 mA

Peak Forward Current 100 [2] mA

Power Dissipation 116 mW

Reverse Voltage 5 V

LED Junction Temperature 110 degC

Operating Temperature Range -40 to + 85 degC

Storage Temperature Range -40 to + 100 degC

Notes1 Derate linearly as shown in figure 42 Duty Factor 10 frequency 1KHz

5

Electrical Optical Characteristics TJ = 25degC

Parameter Symbol Min Typ Max Units Test Conditions

Forward VoltageGreen Blue

VF28 32 38

V IF = 20 mA

Reverse Voltage VR 5 V IR = 10 A

Dominant Wavelength[1]

GreenBlue

d51904600

52504700

53904800

nm IF = 20 mA

Peak WavelengthGreenBlue

PEAK516464

nm Peak of Wavelength of Spectral Distribution at IF = 20 mA

Spectral Half WidthGreenBlue

123023

nm IF = 20mA

Thermal Resistance RJ-PIN 240 degCW LED Junction-to-Pin

Luminous Efficacy [2]

GreenBlue

V51878

lmW Emitted Luminous Flux Emitted Radiant Flux

Thermal coefficient of dGreenBlue

00280024

nmdegC IF = 20 mA +25degC le TJ le +100degC

Notes1 The dominant wavelength is derived from the chromaticity Diagram and represents the color of the lamp2 The radiant intensity Ie in watts per steradian may be found from the equation Ie = IVV where IV is the luminous intensity in candelas and V is

the luminous efficacy in lumenswatt

6

Figure 1 Relative Intensity vs Wavelength Figure 2 Forward Current vs Forward Voltage

Figure 3 Relative Intensity vs Forward Current Figure 4 Maximum Forward Current vs Ambient Temperature

Figure 5 Relative Dominant Wavelength Shift vs Forward Current Figure 6 Radiation Pattern for 15deg

0001

0203

04

050607

08

0910

380 430 480 530 580 630WAVELENGTH - nm

RELA

TIVE

INTENS

ITY

GREENBLUE

0

20

40

60

80

100

0 1 2 3 4 5FORWARD VOLTAGE-V

FORW

ARD CU

RREN

T-m

A

00

05

10

15

20

25

30

35

0 20 40 60 80 100 120DC FORWARD CURRENT-mA

RELA

TIVE

LUM

INOUS INT

ENSI

TY(NOR

MAL

IZED

AT 20m

A)

GREEN

BLUE

-10

-5

0

5

10

0 20 40 60 80 100FORWARD CURRENT-mA

RELA

TIVE

DOM

INAN

T W

AVEL

ENGT

H SH

IFT -

nm GREEN

BLUE

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT -DEGREE

NORM

ALIZ

ED IN

TENS

ITY

0

5

10

15

20

25

30

35

0 20 40 60 80 100TA - AMBIENT TEMPERATURE - degC

I Fmax

- M

AXIM

UM FO

RWARD

CURR

ENT -

mA

7

Figure 7 Radiation Pattern for 23deg Figure 8 Radiation Pattern for 30deg

Figure 9 Relative Light Output vs Junction Temperature Figure 10 Relative Forward Voltage vs Junction Temperature

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT - DEGREE

NORM

ALIZ

ED IN

TENS

ITY

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT - DEGREE

NORM

ALIZ

ED IN

TENS

ITY

01

1

10

-40 -20 0 20 40 60 80 100 120TJ - JUNCTION TEMPERATURE TJ - JUNCTION TEMPERATURE

NORM

ALZI

ED IN

TENS

ITY (

PHOTO)

-03

-02

-01

0

01

02

03

-40 -20 0 20 40 60 80 100 120

FORW

ARD

VOLT

AGE S

HIFT

-VGreenBlue

GreenBlue

Intensity Bin Limit Table (131 Iv bin ratio)

BinIntensity (mcd) at 20mAMin Max

U 3200 4200

V 4200 5500

W 5500 7200

X 7200 9300

Y 9300 12000

Z 12000 16000

1 16000 21000

2 21000 27000

3 27000 35000

4 35000 45000

5 45000 59000

Tolerance for each bin limit is plusmn 15

Green Color Bin Table

Bin Min Dom Max Dom1 5190 5230

2 5230 5270

3 5270 5310

4 5310 5350

5 5350 5390

Tolerance for each bin limit is plusmn 05nm

Blue Color Bin Table

Bin Min Dom Max Dom1 4600 4640

2 4640 4680

3 4680 4720

4 4720 4760

5 4760 4800

Tolerance for each bin limit is plusmn 05nmNote 1 All bin categories are established for classification of products Products may not be available in all bin categories Please contact your Avago

representative for further information

8

Precautions

Lead Forming

The leads of an LED lamp may be preformed or cut to length prior to insertion and soldering on PC board

For better control it is recommended to use proper tool to precisely form and cut the leads to applicable length rather than doing it manually

If manual lead cutting is necessary cut the leads after the soldering process The solder connection forms a mechanical ground which prevents mechanical stress due to lead cutting from traveling into LED package This is highly recommended for hand solder operation as the excess lead length also acts as small heat sink

Soldering and Handling

Care must be taken during PCB assembly and soldering process to prevent damage to the LED component

LED component may be effectively hand soldered to PCB However it is only recommended under unavoidable circumstances such as rework The closest manual soldering distance of the soldering heat source (soldering ironrsquos tip) to the body is 159mm Soldering the LED using soldering iron tip closer than 159mm might damage the LED

ESD precaution must be properly applied on the 159mm

soldering station and personnel to prevent ESD damage to the LED component that is ESD sensitive Do refer to Avago application note AN 1142 for details The soldering iron used should have grounded tip to ensure electrostatic charge is properly grounded

Recommended soldering condition

Wave Soldering [1 2]

Manual Solder Dipping

Pre-heat temperature 105degC Max -

Preheat time 60 sec Max -

Peak temperature 260degC Max 260degC Max

Dwell time 5 sec Max 5 sec Max

Note 1 Above conditions refers to measurement with thermocouple

mounted at the bottom of PCB2 It is recommended to use only bottom preheaters in order to reduce

thermal stress experienced by LED

Wave soldering parameters must be set and maintained according to the recommended temperature and dwell time Customer is advised to perform daily check on the soldering profile to ensure that it is always conforming to recommended soldering conditions

Note 1 PCB with different size and design (component density) will have

different heat mass (heat capacity) This might cause a change in temperature experienced by the board if same wave soldering setting is used So it is recommended to re-calibrate the soldering profile again before loading a new type of PCB

Avago Technologies LED Configuration

Any alignment fixture that is being applied during wave soldering should be loosely fitted and should not apply weight or force on LED Non metal material is recommended as it will absorb less heat during wave soldering process

At elevated temperature LED is more susceptible to mechanical stress Therefore PCB must allowed to cool down to room temperature prior to handling which includes removal of alignment fixture or pallet

If PCB board contains both through hole (TH) LED and other surface mount components it is recommended that surface mount components be soldered on the top side of the PCB If surface mount need to be on the bottom side these components should be soldered using reflow soldering prior to insertion the TH LED

Recommended PC board plated through holes (PTH) size for LED component leads

LED component lead size Diagonal

Plated through hole diameter

045 x 045 mm(0018x 0018 inch)

0636 mm(0025 inch)

098 to 108 mm(0039 to 0043 inch)

050 x 050 mm(0020x 0020 inch)

0707 mm(0028 inch)

105 to 115 mm(0041 to 0045 inch)

Over-sizing the PTH can lead to twisted LED after clinching On the other hand under sizing the PTH can cause difficulty inserting the TH LED

Refer to application note AN5334 for more information about soldering and handling of high brightness TH LED lamps

CATHODE

InGaN Device

9

Example of Wave Soldering Temperature Profile for TH LED

Recommended solder Sn63 (Leaded solder alloy)SAC305 (Lead free solder alloy)

Flux Rosin flux

Solder bath temperature 255degC plusmn 5degC (maximum peak temperature = 260degC)

Dwell time 30 sec - 50 sec(maximum = 5sec)

Note Allow for board to be sufficientlycooled to room temperature beforeexerting mechanical force

60 sec Max

TIME (sec)

260degC Max

105degC Max

TEM

PERA

TURE

(degC)

Ammo Packs Drawing

Note The ammo-packs drawing is applicable for packaging option ndashDD amp -ZZ and regardless standoff or non-standoff

635 plusmn 1300250 plusmn 0051

1270 plusmn 1000500 plusmn 0039

9125 plusmn 062503595 plusmn 002459125 plusmn 062503595 plusmn 00245

1800 plusmn 05007085 plusmn 00195

070 plusmn 02000275 plusmn 00075 A A

1270 plusmn 0300500 plusmn 0012

VIEW AA

400 plusmn 02001575 plusmn 00075Oslash TYP

205 plusmn 10008070 plusmn 00394

CATHODE

10

Packaging Box for Ammo Packs

Note For InGaN device the ammo pack packaging box contain ESD logo

Packaging Label

(i) Avago Mother Label (Available on packaging box of ammo pack and shipping box)

LABEL ON THISSIDE OF BOX

FROM LEFT SIDE OF BOXADHESIVE TAPE MUST BEFACING UPWARDS

ANODE LEAD LEAVESTHE BOX FIRST

(1P) Item Part Number

(1T) Lot Lot Number

LPN

(9D)MFG Date Manufacturing Date

(P) Customer Item

(V) Vendor ID

DeptID Made In Country of Origin

(Q) QTY Quantity

CAT Intensity Bin

BIN Color Bin

(9D) Date Code Date Code

STANDARD LABEL LS0002 RoHS Compliant e3 max temp 260C

For product information and a complete list of distributors please go to our web site wwwavagotechcom

Avago Avago Technologies and the A logo are trademarks of Avago Technologies in the United States and other countriesData subject to change Copyright copy 2005-2009 Avago Technologies All rights reserved AV02-2228EN - December 15 2009

(ii) Avago Baby Label (Only available on bulk packaging)

(1P) PART Part Number

(1T) LOT Lot Number

(9D)MFG DATE Manufacturing Date

CO Country of Origin

Customer PN

Supplier Code

QUANTITY Packing Quantity

CAT Intensity Bin

BIN Color Bin

DATECODE Date Code

RoHS Compliant e3 max temp 260C Lamps Baby Label

DISCLAIMER Avagorsquos products and software are not specifically designed manufactured or authorized for sale as parts components or assemblies for the planning construction maintenenace or direct operation of a nuclear facility or for use in medical devices or applications Customer is solely responsible and waives all rights to make claims against avago or its suppliers for all loss damage expense or liability in connection with such use

Contents of Submittal

DIA Parking Signs Page 1 of 5

Skyline Products Inc

General Specifications for Full Color LED Inserts

DIA Parking Signs Page 2 of 5

Specification for Full Color LED Inserts Notes

10 Full Color LED VMS Inserts

11 Quality Assurance

ISO 90012008 certification for design manufacturing and service Current CDOT and DIA requirement

12 General ETL Listed for UL 48 UL50 and UL 1433 Current CDOT and DIA

requirement 13 Housing Properties Sign housing are designed in accordance to AASHTO Standard Specifications for Structural Supports for Highway Signs Luminaires and Traffic Signals ndash 6th Edition for wind speeds of up to 140 mph AASHTO group load combinations include total sign weight dead load ice and wind loads and the design meets the fatigue requirements for truck-induced gusts Snow loading is include in design loads for applicable geographical regions

Current CDOT and DIA requirement

Sealed housing Welding compliance with AWS standards

All welding shall be by an inert gas process in accordance with the American Welding Society (AWS) Standards 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum The LED DMS manufacturerrsquos welders and welding procedures shall be certified by an ANSIAWS Certified Welding Inspector to the 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum Proof of certification of all the LED DMS manufacturerrsquos welders and applicable welding procedures shall be supplied with the submittals The name phone number and address off the ANSIAWS Certified Welding Inspector that certified the LED VMS manufacturerrsquos welders and procedures shall also be provided with the submittals

Current CDOT and DIA requirement

Black KYNAR 500 coated face on mask and borders mdash 30-year coating guaranteed to not chip fade or peel for 20 years

Current CDOT and DIA requirement

The lens panel assembly shall consist of a KYNAR 500 coated aluminum mask over a clear glazing The lens panel assembly shall be modular in design interchangeable without misalignment of the lens panel and the LED pixels and removable from within the main sign housing

Current CDOT and DIA requirement

Aluminum face (090rdquo) mask over glazing with apertures for the pixels The lens panel aluminum mask shall be 0090 inch minimum thickness and finished with a matte black licensed factory applied KYNAR 500 Resin Fluoropolymer based coating system It shall be perforated to provide an aperture for each pixel on the display modules Each aperture shall be as small as possible without blocking the LED light output at the required viewing angle The Skyline aluminum face mask with aperture system will significantly minimize glare on the sign as it blocks more than 73 of sun rays making it very legible even with direct sunlight This method should be required over a ldquolouverrdquo system Louvers create a shelf above each row of pixels collecting snow ice dirt etc and ultimately inhibiting the display

Current CDOT and DIA requirement

Polycarbonate glazing 18rdquoGE LEXAN XL102UV Single lift face that allows a single technician to easily lift the entire face for safe fast and easy access to all the internal sign components

Current CDOT and DIA requirement

Mounting brackets Skyline will work with the appropriate parties to develop a mounting system to accommodate for the type of sign being provided and the structure requirements

Natural aluminum finish (excluding face) Current CDOT and DIA requirement

14 Environmental Control 8 watt per foot heat tape will be installed along the bottom of entire display area Provided heat tape will be controlled by the Advanced Humidity Sensing System of the controller

Current CDOT and DIA requirement

DIA Parking Signs Page 3 of 5

Environmental Sensors (1) Photocell Sensor (1) Internal Temperature Sensor (1) Humidity Sensor (1) Door Alarm

15 LED Display and Electronics Electronics designed and tested to -40degC to 85degC Current CDOT and DIA

requirement True 18-inch display (275 inch vertical and horizontal pitch) Current CDOT and DIA

requirement Display Matrix 7 high x 30 wide Legibility distance 200-1200 feet Current CDOT and DIA

requirement Printed circuit board are built to IPC-A-610D Class 2 certification Current CDOT and DIA

requirement Display modules are easily removable and replicable without the use of any additional tools

Current CDOT and DIA requirement

LED type Each Pixel contains three strings of LEDs

String 1 AlInGaP 30 degree LEDs (Red) String 2 InGaN 30 degree LEDs (Green) String 3 InGaN 30 degree LEDs (Blue)

Pixel design brightness 12400 candela at 20 mA (18rdquo characters) Current CDOT and DIA

requirement LED drive current

Red LED lt 30mA Blue and Green LEDs lt 15mA

All LEDs will have standoffs providing superior LED cooling and eliminate corrosion LED pixel protection and alignment device Silicon conformal coat will conform to MIL-I-46058C Type SR and IPC-CC-830 standards

Current CDOT and DIA requirement

Uniform LED color and brightness 256 minimum brightness levels Pixel Test

The pixel test shall be performed from the central controller on command and automatically once a day During a pixel test the operational status of each pixel shall be tested and then transmitted to the central controller or laptop computer This pixel status test shall report back all LED color string errors within each pixel A list of defective LED color strings shall be provided listing string color line number module number column number and row number for the associated pixel for each defective string The pixel test must be completed in less than 05 seconds regardless of message status

Current CDOT and DIA requirement

True Message Display Verification (Pixel Read) The TMDV shall be performed during both message downloads and during every sign poll from the central controller or laptop computer The TMDV shall perform a real-time read of the displayed message and shall return the operational state of each LED color string within each pixel to the central controller as it is currently displayed to the motorist including any errors This shall allow the central controller operator to see what is visibly displayed to the motorist on an individual pixel basis During a TMDV the operational state of each LED color string within each pixel shall be read by the sign controller to allow the central controller or laptop computer to show the actual message including static flashing and alternating messages that are visibly displayed on the sign in a WYSIWYG format This pixel read shall take place while a message is displayed on the sign without disturbing the message in any way Any flashing flickering blinking dimming or other disturbance of the message during this pixel read shall be cause for rejection of the sign The TMDV shall be an actual real time read of LED color strings at the time of

Current CDOT and DIA requirement

DIA Parking Signs Page 4 of 5

the associated sign poll or message download and shall not be accomplished by simulating errors based on the last pixel test

16 Power Supplies and Sensors High-efficiency power supplies Current CDOT and DIA

requirement Redundant power supply Current CDOT and DIA

requirement Power supply sensors Current CDOT and DIA

requirement Operational status feedback of all sensors Current CDOT and DIA

requirement All LED module power supply voltages shall be continuously measured and monitored by the sign controller The sign controller shall provide these voltage readings to the master controller or laptop computer upon command When a voltage drops below a critical value an error message shall be generated and transmitted to the master controller or laptop computer

17 AC Electrical AC Electrical components will conform to NEC standards Current CDOT and DIA

requirement GFCI outlet 20 Controller and Controller Cabinet 21 Sign Controller Skyline Advanced Controller will be located within each sign housing The controller shall monitor and control the ventilation system and all sensors within the sign housing

Ability to control multiple signs on a single sign structure NTCIP compliance Current CDOT and DIA

requirement 22 Cabinet Type A Skyline extended pole cabinet will be provided Natural aluminum exterior finish Pull-out laptop shelf Door alarm 23 Environmental Control Humidity sensor Internal temperature sensor 24 AC Electrical Conformity with NEC standards Current CDOT and DIA

requirement Circuit breakers Current CDOT and DIA

requirement GFCI outlet 25 Surge Protection Two-stage AC power surge protection with feedback and automatic shutdownisolation

Current CDOT and DIA requirement

The system power shall be protected by two stages of transient voltage suppression devices Tripping of each stage (or both if tripped simultaneously) of the surge protection shall cause the sign controller to call central and report the error condition (for dialup operation) or report the error condition to central on the next poll (for multi-drop operation) There shall be an option that is either enabled or disabled and is selected and downloaded from the central controller to the sign controller When this option is enabled tripping of the second stage of surge protection shall prevent power from reaching any components of the sign until the surge protection has been replaced When this option is disabled the sign will continue to function normally after the second stage of surge protection is tripped

30 Software Signs and Controllers shall be fully compatible with the DIA NTCIP sign software at no additional cost to the department in accordance with these specifications

DIA Parking Signs Page 5 of 5

40 Warranty and Telephone Technical Support One-year limited parts return-to-factory warranty Current CDOT and DIA

requirement Lifetime standard telephone support Current CDOT and DIA

requirement

  • Cover Page
  • Cover Letter
    • Cover Letter
    • Transmittal Letter
      • Product Details
        • Sign Brochure
        • Sign Details
        • System Block Diagram
        • Wiring Block Diagram
          • Industry Compliances
            • ISO Certificates
            • UL Authorization
            • NTCIP
            • Welding Procedures-Employees
              • Component Cut Sheets
                • Kynar
                • Lexan
                • Latch
                • Heat Tape
                • GFI
                • Hub
                • Controller
                • Comm Surge
                • AC Surge
                • Ethernet
                • Power Supply
                • LED
                  • Drawings
Page 30: )5217 $&&(66 6/,0/,1( - Denver International Airportbusiness.flydenver.com/bizpdf/DIAID_2318.pdfSign housings are designed in accordance with AASHTO Standard Specifications for Structural

2

Package Dimension

A Non-standoff B Standoff

Viewing Angle d

15deg 1239plusmn025(0476plusmn0010)

23deg amp 30deg 1196plusmn025(0459plusmn0010)

Notes1 All dimensions are in millimeters (inches) 2 Leads are mild steel with tin plating3 The epoxy meniscus is 121mm max4 For Identification of polarity after the

leads are trimmed off please refer to the illustration below

CATHODE ANODE

114 plusmn 020(0045 plusmn 0008)

580 plusmn 020(0228 plusmn 0008)

3160(1244) MIN

070 (0028)MAX

100(0039)

MIN

871 plusmn 020(0343 plusmn 0008)

254 plusmn 038(0100 plusmn 0015)

050 plusmn 010(0020 plusmn 0004) SQ TYP

CATHODELEAD

235 (0093)MAX

CATHODEFLAT

114 plusmn 020(0045 plusmn 0008)

580 plusmn 020(0228 plusmn 0008)

3160(1244) MIN

070 (0028)MAX

100(0039)

MIN

871 plusmn 020(0343 plusmn 0008)

254 plusmn 038(0100 plusmn 0015)

050 plusmn 010(0020 plusmn 0004) SQ TYP

CATHODELEAD

CATHODEFLAT

d

150 plusmn 015(0059 plusmn 0006)

500 plusmn 020(0197 plusmn 0008)

500 plusmn 020(0197 plusmn 0008)

3

Part Numbering System

Note Please refer to AB 5337 for complete information on part numbering system

Device Selection Guide

Typical viewingAngle 2θ12 (Deg) [4]

Color and DominantWavelength (nm) Typ [3]

Lamps without Standoff on leads(Package drawing A)

Lamps with Standoff on leads (Package drawing B)

Luminous Intensity Iv (mcd) [125] at 20 mA

Min Max

15deg Amber 590 HLMP-EL1A-Z1KDD HLMP-EL1B-Z1KDD 12000 21000

HLMP-EL1A-Z1LDD HLMP-EL1B-Z1LDD 12000 21000

Red 626 HLMP-EG1A-Z10DD HLMP-EG1B-Z10DD 12000 21000

Red Orange 615 HLMP-EH1A-Z10DD HLMP-EH1B-Z10DD 12000 21000

23deg Amber 590 HLMP-EL2A-XYKDD HLMP-EL2B-XYKDD 7200 12000

HLMP-EL2A-XYLDD HLMP-EL2B-XYLDD 7200 12000

Red 626 HLMP-EG2A-XY0DD HLMP-EG2B-XY0DD 7200 12000

Red Orange 615 HLMP-EH2A-XY0DD HLMP-EH2B-XY0DD 7200 12000

30deg Amber 590 HLMP-EL3A-VWKDD HLMP-EL3B-VWKDD 4200 7200

HLMP-EL3A-VWLDD HLMP-EL3B-VWLDD 4200 7200

HLMP-EL3A-WXKDD HLMP-EL3B-WXKDD 5500 9300

HLMP-EL3A-WXLDD HLMP-EL3B-WXLDD 5500 9300

Red 626 HLMP-EG3A-VW0DD HLMP-EG3B-VW0DD 4200 7200

HLMP-EG3A-WX0DD HLMP-EG3B-WX0DD 5500 9300

Red Orange 615 HLMP-EH3A-WX0DD HLMP-EH3B-WX0DD 5500 9300Notes1 The luminous intensity is measured on the mechanical axis of the lamp package and it is tested with pulsing condition2 The optical axis is closely aligned with the package mechanical axis3 Dominant wavelength λd is derived from the CIE Chromaticity Diagram and represents the color of the lamp4 θfrac12 is the off-axis angle where the luminous intensity is half the on-axis intensity 5 Tolerance for each bin limit is plusmn 15

HLMP ndash E x xx - x x x xx

Mechanical OptionsDD Ammo Pack

Color Bin Selections0 Full color distributionK Color Bin 2 amp 4L Color Bin 4 amp 6

Maximum Intensity BinRefer to Device Selection Guide

Minimum Intensity Bin

Viewing Angle and Lead Standoffs1A 15deg without lead standoff1B 15deg with lead standoff2A 23deg without lead standoff2B 23deg with lead standoff3A 30deg without lead standoff3B 30deg with lead standoff

ColorG Red 626nmL Amber 590nmH Red Orange 615nm

Refer to Device Selection Guide

4

Electrical Optical Characteristics

TJ = 25degC

Parameter Symbol Min Typ Max Units Test Conditions

Forward Voltage Amber Red Red Orange VF 18 21 24 V

IF = 20 mA

Reverse Voltage VR 5 V IR = 100 μA

Dominant Wavelength [1]

Amber Red Red Orange

d584561806120

590062606150

594563006190

nm IF = 20 mA

Peak Wavelength Amber Red Red Orange

PEAK594634621

nm Peak of Wavelength of Spectral Distribution at IF = 20 mA

Spectral Halfwidth Amber Red Red Orange

∆12131414

nm

Thermal resistance RJ-PIN 240 degCW LED junction to anode lead

Luminous Efficacy [2]

Amber Red Red Orange

ηv500200265

lmW Emitted Luminous FluxEmitted Radiant Flux

Luminous Flux Amber Red Red Orange

Φv210023002300

mlm IF = 20 mA

Luminous Efficiency [3]

Amber Red Red Orange

ηe505555

lmW Emitted Luminous FluxElectrical Power

Thermal coefficient of d Amber Red Red Orange

008005007

nmdegC IF = 20 mA +25degC le TJ le +100degC

Notes1 The dominant wavelength λd is derived from the CIE Chromaticity Diagram referenced to Illuminant E Tolerance for each color of dominant

wavelength is +- 05nm2 The radiant intensity Ie in watts per steradian maybe found from the equation Ie = Iv ηV where Iv is the luminous intensity in candela and ηV is

the luminous efficacy in lumens watt3 ηe = Φv IF x VF where Φv is the emitted luminous flux IF is electrical forward current and VF is the forward voltage

Absolute Maximum Ratings TJ = 25degC

Parameter Red Amber Red Orange Unit

DC Forward Current [2] 50 mA

Peak Forward Current 100 [1] mA

Average forward current 30 mA

Power Dissipation 120 mW

Reverse Voltage 5 V

Operating Temperature Range -40 to +100 degC

Storage Temperature Range -40 to +100 degC

Notes1 Duty Factor 30 frequency 1KHz2 Derate linearly as shown in Figure 4

5

Figure 1 Relative Intensity vs Peak Wavelength Figure 2 Forward Current vs Forward Voltage

Figure 3 Relative Luminous Intensity vs Forward Current Figure 4 Maximum Forward Current vs Ambient Temperature

Figure 5Radiation Pattern for 15deg Viewing Angle Lamp Figure 6 Radiation Pattern for 23deg Viewing Angle Lamp

0

20

40

60

80

100

0 1 2 3

FORWARD VOLTAGE-V

FORW

ARD

CURREN

T-mA

0005

1015

2025

3035

4045

50

0 20 40 60 80 100DC FORWARD CURRENT - mA

RELA

TIVE

LUM

INOU

S INTEN

SITY

(NORMAL

IZED

AT 2

0 mA)

0

10

20

30

40

50

60

0 20 40 60 80 100

TA - AMBIENT TEMPERATURE - -C

I FMAX

- MAX

IMUM

FORW

ARD

CURREN

T - mA

00

02

04

06

08

10

-90 -60 -30 0 30 60 90

ANGULAR DISPLACEMENT-DEGREE

NORM

ALIZED

INTE

NSIT

Y

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPLACEMENT-DEGREE

NORM

ALIZED

INTE

NSIT

Y

00

02

04

06

08

10

500 550 600 650WAVELENGTH - nm

RELA

TIVE

INTE

NSIT

Y RedAmber

Red Orange

6

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPLACEMENT-DEGREE

NORM

ALIZED

INTE

NSIT

Y

Figure 7 Radiation Pattern for 30deg Viewing Angle Lamp

Relative Forward Voltage vs Junction Temperature

Relative Light Output vs Junction Temperature

01

10

100

-40 -20 0 20 40 60 80 100 120 140TJ - JUNCTION TEMPERATURE - degC

RELA

TIVE

LIGH

T OUTPU

T (N

ORMAL

IZED

AT T

J=25degC

)

-030

-025

-020

-015

-010

-005

000

005

010

015

020

-40 -20 0 20 40 60 80 100 120 140

TJ - JUNCTION TEMPERATURE - degC

FORW

ARD VOLTAGE S

HIFT

- V

Red Orange

Red

Amber

Red Orange

Red

Amber

7

Intensity Bin Limit Table (131 Iv bin ratio)

Bin

Intensity (mcd) at 20mA

Min Max

V 4200 5500

W 5500 7200

X 7200 9300

Y 9300 12000

Z 12000 16000

1 16000 21000

Tolerance for each bin limit is plusmn 15

VF Bin Table (V at 20mA)

Bin ID Min Max

VD 18 20

VA 20 22

VB 22 24

Tolerance for each bin limit is plusmn 005V

Avago Color Bin on CIE 1931 Chromaticity Diagram

0280

0300

0320

0340

0360

0380

0400

0420

0440

0460

0500 0550 0600 0650 0700 0750 0800X

Y

2

4

6

Amber

Red

Red Orange

Red Color Range

MinDom

Max Dom X min Y Min X max Y max

618 630 06872 03126 06890 02943

06690 03149 07080 02920

Tolerance for each bin limit is plusmn 05nm

Amber Color Range

BinMin Dom

Max Dom Xmin Ymin Xmax Ymax

2 587 5895 05570 04420 05670 04250

05530 04400 05720 04270

4 5895 592 05720 04270 05820 04110

05670 04250 05870 04130

6 592 5945 05870 04130 05950 03980

05820 04110 06000 03990

Tolerance for each bin limit is plusmn 05nm

Red Orange Color Range

MinDom

Max Dom Xmin Ymin Xmax Ymax

612 619 06712 06887 06716 06549

03280 03109 03116 03282

Tolerance for each bin limit plusmn 05nm

NoteAll bin categories are established for classification of products Products may not be available in all bin categories Please contact Avago representative for further information

8

Precautions

Lead Forming The leads of an LED lamp may be preformed or cut to

length prior to insertion and soldering on PC board

For better control it is recommended to use proper tool to precisely form and cut the leads to applicable length rather than doing it manually

If manual lead cutting is necessary cut the leads after the soldering process The solder connection forms a mechanical ground which prevents mechanical stress due to lead cutting from traveling into LED package This is highly recommended for hand solder operation as the excess lead length also acts as small heat sink

Soldering and Handling Care must be taken during PCB assembly and

soldering process to prevent damage to the LED component

LED component may be effectively hand soldered to PCB However it is only recommended under unavoidable circumstances such as rework The closest manual soldering distance of the soldering heat source (soldering ironrsquos tip) to the body is 159mm Soldering the LED using soldering iron tip closer than 159mm might damage the LED

159mm

ESD precaution must be properly applied on the soldering station and personnel to prevent ESD damage to the LED component that is ESD sensitive Do refer to Avago application note AN 1142 for details The soldering iron used should have grounded tip to ensure electrostatic charge is properly grounded

Recommended soldering condition

Wave Soldering [1 2]

Manual Solder Dipping

Pre-heat temperature 105 degC Max -

Preheat time 60 sec Max -

Peak temperature 260 degC Max 260 degC Max

Dwell time 5 sec Max 5 sec Max

Note 1) Above conditions refers to measurement with thermocouple

mounted at the bottom of PCB2) It is recommended to use only bottom preheaters in order to reduce

thermal stress experienced by LED

Wave soldering parameters must be set and maintained according to the recommended temperature and dwell time Customer is advised to perform daily check on the soldering profile to ensure that it is always conforming to recommended soldering conditions

Anode

Note 1 PCB with different size and design (component density) will have

different heat mass (heat capacity) This might cause a change in temperature experienced by the board if same wave soldering setting is used So it is recommended to re-calibrate the soldering profile again before loading a new type of PCB

2 Avago Technologiesrsquo high brightness LED are using high efficiency LED die with single wire bond as shown below Customer is advised to take extra precaution during wave soldering to ensure that the maximum wave temperature does not exceed 260degC and the solder contact time does not exceeding 5sec Over-stressing the LED during soldering process might cause premature failure to the LED due to delamination

Avago Technologies LED Configuration

Note Electrical connection between bottom surface of LED die and the lead frame is achieved through conductive paste

Any alignment fixture that is being applied during wave soldering should be loosely fitted and should not apply weight or force on LED Non metal material is recommended as it will absorb less heat during wave soldering process

Note In order to further assist customer in designing jig accurately that fit Avago Technologiesrsquo product 3D model of the product is available upon request

At elevated temperature LED is more susceptible to mechanical stress Therefore PCB must allowed to cool down to room temperature prior to handling which includes removal of alignment fixture or pallet

If PCB board contains both through hole (TH) LED and other surface mount components it is recommended that surface mount components be soldered on the top side of the PCB If surface mount need to be on the bottom side these components should be soldered using reflow soldering prior to insertion the TH LED

Recommended PC board plated through holes (PTH) size for LED component leads

LED component lead size Diagonal

Plated through hole diameter

045 x 045 mm(0018x 0018 inch)

0636 mm(0025 inch)

098 to 108 mm(0039 to 0043 inch)

050 x 050 mm(0020x 0020 inch)

0707 mm(0028 inch)

105 to 115 mm(0041 to 0045 inch)

Over-sizing the PTH can lead to twisted LED after clinching On the other hand under sizing the PTH can cause difficulty inserting the TH LED

9

Refer to application note AN5334 for more information about soldering and handling of high brightness TH LED lamps

Example of Wave Soldering Temperature Profile for TH LED

Ammo Packs Drawing

Note The ammo-packs drawing is applicable for packaging option ndashDD amp -ZZ and regardless standoff or non-standoff

Recommended solder Sn63 (Leaded solder alloy)SAC305 (Lead free solder alloy)

Flux Rosin flux

Solder bath temperature 255degC plusmn 5degC (maximum peak temperature = 260degC)

Dwell time 30 sec - 50 sec(maximum = 5sec)

Note Allow for board to be sufficientlycooled to room temperature beforeexerting mechanical force

60sec Max

TIME (sec)

260 degC Max

105 degC Max

TEMPERA

TURE

(degC)

10

Packaging Box for Ammo Packs

Note The dimension for ammo pack is applicable for the device with standoff and without standoff

Packaging Label(i) Avago Mother Label (Available on packaging box of ammo pack and shipping box)

13

13

13

$$$

amp

13()

+amp13amp(amp+---(+)012-

DISCLAIMER AVAGOrsquoS PRODUCTS AND SOFTWARE ARE NOT SPECIFICALLY DESIGNED MANUFACTURED OR AUTHORIZED FOR SALE AS PARTS COMPONENTS OR ASSEMBLIES FOR THE PLANNING CONSTRUCTION MAINTENANCE OR DIRECT OPERATION OF A NUCLEAR FACILITY OR FOR USE IN MEDICAL DEVICES OR APPLICATIONS CUSTOMER IS SOLELY RESPONSIBLE AND WAIVES ALL RIGHTS TO MAKE CLAIMS AGAINST AVAGO OR ITS SUPPLIERS FOR ALL LOSS DAMAGE EXPENSE OR LIABILITY IN CONNECTION WITH SUCH USE

amp(313

313

amp

4

413

+)

$5amp136$

amp

13()

amp

(+)012-

(ii) Avago Baby Label (Only available on bulk packaging)

Acronyms and Definition

BIN

(i) Color bin only or VF bin only

(Applicable for part number with color bins but without VF bin OR part number with VF bins and no color bin)

OR

(ii) Color bin incorporated with VF Bin

(Applicable for part number that have both color bin and VF bin)

Example

(i) Color bin only or VF bin only

BIN 2 (represent color bin 2 only)

BIN VB (represent VF bin ldquoVBrdquo only)

(ii) Color bin incorporate with VF Bin

BIN 2VB

VB VF bin ldquoVBrdquo

2 Color bin 2 only

For product information and a complete list of distributors please go to our web site wwwavagotechcom

Avago Avago Technologies and the A logo are trademarks of Avago Technologies in the United States and other countriesData subject to change Copyright copy 2005-2010 Avago Technologies All rights reserved AV02-1687EN - February 23 2010

HLMP-Cx1A1B2A2B3A3BNew 5mm Blue and Green LED Lamps

Data Sheet

CAUTION INGaN devices are Class 1C HBM ESD sensitive per JEDEC Standard Please observe appropriate precautions during handling and processing Refer to Application Note AN ndash 1142 for additional details

Description

These high intensity blue and green T-1frac34 package LEDs are untinted and non-diffused Based on the most efficient and cost effective InGaN material technology and incor-porating second generation optics they produce well defined spatial radiation patterns at specific viewing cone angles

Advanced optical grade epoxy construction offers superior high temperature and moisture resistance per-formance in outdoor signal and sign applications

Features

Well defined spatial radiation pattern

High luminous output

Untinted Non-diffused

Available in Colorndash Blue 470nmndash Green 525nm

Viewing Angle 15deg 23deg and 30deg

Standoff or non-standoff

Superior resistance to moisture

Applications

Commercial outdoor advertising

Traffic Sign

Variable Message Sign

2

Package Dimensions

Drawing A (Non-standoff)

Drawing B (Standoff)

cathodeflat

Cathode

d

100 plusmn 0200039 plusmn 0008

130 plusmn 0150051 plusmn 0006870 plusmn 020

0343 plusmn 0008

500 plusmn 0200197 plusmn 0008

580 plusmn 0200228 plusmn 0008

254 plusmn 0380100 plusmn 0015

070 max0028

3160min1244

sq typ050 plusmn 0100020 plusmn 0004

100 min0039

Viewing Angle d

HLMP-Cx1B 1296plusmn025(0510plusmn0010)

HLMP-Cx2B 1232 plusmn025(0485plusmn0010)

HLMP-Cx3B 1200plusmn025(0472plusmn0010)

Notes1 All dimensions are in millimeters (inches) 2 Leads are mild steel with tin plating3 The epoxy meniscus is 150mm max

100 plusmn 0200039 plusmn 0008

070 max0028

870 plusmn 0200343 plusmn 0008

500 plusmn 0200197 plusmn 0008

3160min1244

Cathode 100 min0039

sq typ050 plusmn 0100020 plusmn 0004

254 plusmn 0380100 plusmn 0015

cathodeflat

580 plusmn 0200228 plusmn 0008

3

Device Selection Guide

Part Number ColorTypical Viewing angle 2frac12 (deg) [4]

Luminous Intensity Iv (mcd) at 20 mA [125]

Standoff Non Standoff

Package drawingMin Max

HLMP-CB1A-XY0DD Blue 15deg 7200 12000 Non Standoff A

HLMP-CB1A-XYBDD

HLMP-CB1A-XYCDD

HLMP-CB1B-XY0DD Standoff B

HLMP-CB1B-XYBDD

HLMP-CB1B-XYCDD

HLMP-CB2A-VW0DD 23deg 4200 7200 Non Standoff A

HLMP-CB2A-VWBDD

HLMP-CB2A-VWCDD

HLMP-CB2B-VW0DD Standoff B

HLMP-CB2B-VWBDD

HLMP-CB2B-VWCDD

HLMP-CB3A-UV0DD 30deg 3200 5500 Non Standoff A

HLMP-CB3A-UVBDD

HLMP-CB3A-UVCDD

HLMP-CB3B-UV0DD Standoff B

HLMP-CB3B-UVBDD

HLMP-CB3B-UVCDD

HLMP-CM1A-450DD Green 15deg 35000 59000 Non Standoff A

HLMP-CM1A-45BDD

HLMP-CM1A-45CDD

HLMP-CM1B-450DD Standoff B

HLMP-CM1B-45BDD

HLMP-CM1B-45CDD

HLMP-CM2A-120DD 23deg 16000 27000 Non Standoff A

HLMP-CM2A-12BDD

HLMP-CM2A-12CDD

HLMP-CM2B-120DD Standoff B

HLMP-CM2B-12BDD

HLMP-CM2B-12CDD

HLMP-CM3A-Z10DD 30deg 12000 21000 Non Standoff A

HLMP-CM3A-Z1BDD

HLMP-CM3A-Z1CDD

HLMP-CM3B-Z10DD Standoff B

HLMP-CM3B-Z1BDD

HLMP-CM3B-Z1CDD

Notes1 The luminous intensity is measured on the mechanical axis of the lamp package and it is tested with pulsing condition2 The optical axis is closely aligned with the package mechanical axis3 Dominant wavelength d is derived from the CIE Chromaticity Diagram and represents the color of the lamp4 frac12 is the off-axis angle where the luminous intensity is half the on-axis intensity 5 Tolerance for each bin limit is plusmn 15

4

Part Numbering System

Note please refer to AB 5337 for complete information on part numbering system

Packaging OptionDD Ammo Pack

Color Bin Selection0 Full DistributionB Color Bin 2 amp 3C Color Bin 3 amp 4

Maximum Intensity Bin 0 No maximum intensity limit (refer to selection guide)

Minimum Intensity Bin Refer to Device Selection Guide

Viewing Angle and Lead Standoffs1A 15deg without lead standoff1B 15deg with lead standoff2A 23deg without lead standoff2B 23deg with lead standoff3A 30deg without lead standoff3B 30deg with lead standoff

ColorB Blue 470M Green 525

HLMP C x xx x x x xx

Absolute Maximum Ratings TJ = 25degC

Parameter Blue Green Unit

DC Forward Current [1] 30 mA

Peak Forward Current 100 [2] mA

Power Dissipation 116 mW

Reverse Voltage 5 V

LED Junction Temperature 110 degC

Operating Temperature Range -40 to + 85 degC

Storage Temperature Range -40 to + 100 degC

Notes1 Derate linearly as shown in figure 42 Duty Factor 10 frequency 1KHz

5

Electrical Optical Characteristics TJ = 25degC

Parameter Symbol Min Typ Max Units Test Conditions

Forward VoltageGreen Blue

VF28 32 38

V IF = 20 mA

Reverse Voltage VR 5 V IR = 10 A

Dominant Wavelength[1]

GreenBlue

d51904600

52504700

53904800

nm IF = 20 mA

Peak WavelengthGreenBlue

PEAK516464

nm Peak of Wavelength of Spectral Distribution at IF = 20 mA

Spectral Half WidthGreenBlue

123023

nm IF = 20mA

Thermal Resistance RJ-PIN 240 degCW LED Junction-to-Pin

Luminous Efficacy [2]

GreenBlue

V51878

lmW Emitted Luminous Flux Emitted Radiant Flux

Thermal coefficient of dGreenBlue

00280024

nmdegC IF = 20 mA +25degC le TJ le +100degC

Notes1 The dominant wavelength is derived from the chromaticity Diagram and represents the color of the lamp2 The radiant intensity Ie in watts per steradian may be found from the equation Ie = IVV where IV is the luminous intensity in candelas and V is

the luminous efficacy in lumenswatt

6

Figure 1 Relative Intensity vs Wavelength Figure 2 Forward Current vs Forward Voltage

Figure 3 Relative Intensity vs Forward Current Figure 4 Maximum Forward Current vs Ambient Temperature

Figure 5 Relative Dominant Wavelength Shift vs Forward Current Figure 6 Radiation Pattern for 15deg

0001

0203

04

050607

08

0910

380 430 480 530 580 630WAVELENGTH - nm

RELA

TIVE

INTENS

ITY

GREENBLUE

0

20

40

60

80

100

0 1 2 3 4 5FORWARD VOLTAGE-V

FORW

ARD CU

RREN

T-m

A

00

05

10

15

20

25

30

35

0 20 40 60 80 100 120DC FORWARD CURRENT-mA

RELA

TIVE

LUM

INOUS INT

ENSI

TY(NOR

MAL

IZED

AT 20m

A)

GREEN

BLUE

-10

-5

0

5

10

0 20 40 60 80 100FORWARD CURRENT-mA

RELA

TIVE

DOM

INAN

T W

AVEL

ENGT

H SH

IFT -

nm GREEN

BLUE

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT -DEGREE

NORM

ALIZ

ED IN

TENS

ITY

0

5

10

15

20

25

30

35

0 20 40 60 80 100TA - AMBIENT TEMPERATURE - degC

I Fmax

- M

AXIM

UM FO

RWARD

CURR

ENT -

mA

7

Figure 7 Radiation Pattern for 23deg Figure 8 Radiation Pattern for 30deg

Figure 9 Relative Light Output vs Junction Temperature Figure 10 Relative Forward Voltage vs Junction Temperature

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT - DEGREE

NORM

ALIZ

ED IN

TENS

ITY

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT - DEGREE

NORM

ALIZ

ED IN

TENS

ITY

01

1

10

-40 -20 0 20 40 60 80 100 120TJ - JUNCTION TEMPERATURE TJ - JUNCTION TEMPERATURE

NORM

ALZI

ED IN

TENS

ITY (

PHOTO)

-03

-02

-01

0

01

02

03

-40 -20 0 20 40 60 80 100 120

FORW

ARD

VOLT

AGE S

HIFT

-VGreenBlue

GreenBlue

Intensity Bin Limit Table (131 Iv bin ratio)

BinIntensity (mcd) at 20mAMin Max

U 3200 4200

V 4200 5500

W 5500 7200

X 7200 9300

Y 9300 12000

Z 12000 16000

1 16000 21000

2 21000 27000

3 27000 35000

4 35000 45000

5 45000 59000

Tolerance for each bin limit is plusmn 15

Green Color Bin Table

Bin Min Dom Max Dom1 5190 5230

2 5230 5270

3 5270 5310

4 5310 5350

5 5350 5390

Tolerance for each bin limit is plusmn 05nm

Blue Color Bin Table

Bin Min Dom Max Dom1 4600 4640

2 4640 4680

3 4680 4720

4 4720 4760

5 4760 4800

Tolerance for each bin limit is plusmn 05nmNote 1 All bin categories are established for classification of products Products may not be available in all bin categories Please contact your Avago

representative for further information

8

Precautions

Lead Forming

The leads of an LED lamp may be preformed or cut to length prior to insertion and soldering on PC board

For better control it is recommended to use proper tool to precisely form and cut the leads to applicable length rather than doing it manually

If manual lead cutting is necessary cut the leads after the soldering process The solder connection forms a mechanical ground which prevents mechanical stress due to lead cutting from traveling into LED package This is highly recommended for hand solder operation as the excess lead length also acts as small heat sink

Soldering and Handling

Care must be taken during PCB assembly and soldering process to prevent damage to the LED component

LED component may be effectively hand soldered to PCB However it is only recommended under unavoidable circumstances such as rework The closest manual soldering distance of the soldering heat source (soldering ironrsquos tip) to the body is 159mm Soldering the LED using soldering iron tip closer than 159mm might damage the LED

ESD precaution must be properly applied on the 159mm

soldering station and personnel to prevent ESD damage to the LED component that is ESD sensitive Do refer to Avago application note AN 1142 for details The soldering iron used should have grounded tip to ensure electrostatic charge is properly grounded

Recommended soldering condition

Wave Soldering [1 2]

Manual Solder Dipping

Pre-heat temperature 105degC Max -

Preheat time 60 sec Max -

Peak temperature 260degC Max 260degC Max

Dwell time 5 sec Max 5 sec Max

Note 1 Above conditions refers to measurement with thermocouple

mounted at the bottom of PCB2 It is recommended to use only bottom preheaters in order to reduce

thermal stress experienced by LED

Wave soldering parameters must be set and maintained according to the recommended temperature and dwell time Customer is advised to perform daily check on the soldering profile to ensure that it is always conforming to recommended soldering conditions

Note 1 PCB with different size and design (component density) will have

different heat mass (heat capacity) This might cause a change in temperature experienced by the board if same wave soldering setting is used So it is recommended to re-calibrate the soldering profile again before loading a new type of PCB

Avago Technologies LED Configuration

Any alignment fixture that is being applied during wave soldering should be loosely fitted and should not apply weight or force on LED Non metal material is recommended as it will absorb less heat during wave soldering process

At elevated temperature LED is more susceptible to mechanical stress Therefore PCB must allowed to cool down to room temperature prior to handling which includes removal of alignment fixture or pallet

If PCB board contains both through hole (TH) LED and other surface mount components it is recommended that surface mount components be soldered on the top side of the PCB If surface mount need to be on the bottom side these components should be soldered using reflow soldering prior to insertion the TH LED

Recommended PC board plated through holes (PTH) size for LED component leads

LED component lead size Diagonal

Plated through hole diameter

045 x 045 mm(0018x 0018 inch)

0636 mm(0025 inch)

098 to 108 mm(0039 to 0043 inch)

050 x 050 mm(0020x 0020 inch)

0707 mm(0028 inch)

105 to 115 mm(0041 to 0045 inch)

Over-sizing the PTH can lead to twisted LED after clinching On the other hand under sizing the PTH can cause difficulty inserting the TH LED

Refer to application note AN5334 for more information about soldering and handling of high brightness TH LED lamps

CATHODE

InGaN Device

9

Example of Wave Soldering Temperature Profile for TH LED

Recommended solder Sn63 (Leaded solder alloy)SAC305 (Lead free solder alloy)

Flux Rosin flux

Solder bath temperature 255degC plusmn 5degC (maximum peak temperature = 260degC)

Dwell time 30 sec - 50 sec(maximum = 5sec)

Note Allow for board to be sufficientlycooled to room temperature beforeexerting mechanical force

60 sec Max

TIME (sec)

260degC Max

105degC Max

TEM

PERA

TURE

(degC)

Ammo Packs Drawing

Note The ammo-packs drawing is applicable for packaging option ndashDD amp -ZZ and regardless standoff or non-standoff

635 plusmn 1300250 plusmn 0051

1270 plusmn 1000500 plusmn 0039

9125 plusmn 062503595 plusmn 002459125 plusmn 062503595 plusmn 00245

1800 plusmn 05007085 plusmn 00195

070 plusmn 02000275 plusmn 00075 A A

1270 plusmn 0300500 plusmn 0012

VIEW AA

400 plusmn 02001575 plusmn 00075Oslash TYP

205 plusmn 10008070 plusmn 00394

CATHODE

10

Packaging Box for Ammo Packs

Note For InGaN device the ammo pack packaging box contain ESD logo

Packaging Label

(i) Avago Mother Label (Available on packaging box of ammo pack and shipping box)

LABEL ON THISSIDE OF BOX

FROM LEFT SIDE OF BOXADHESIVE TAPE MUST BEFACING UPWARDS

ANODE LEAD LEAVESTHE BOX FIRST

(1P) Item Part Number

(1T) Lot Lot Number

LPN

(9D)MFG Date Manufacturing Date

(P) Customer Item

(V) Vendor ID

DeptID Made In Country of Origin

(Q) QTY Quantity

CAT Intensity Bin

BIN Color Bin

(9D) Date Code Date Code

STANDARD LABEL LS0002 RoHS Compliant e3 max temp 260C

For product information and a complete list of distributors please go to our web site wwwavagotechcom

Avago Avago Technologies and the A logo are trademarks of Avago Technologies in the United States and other countriesData subject to change Copyright copy 2005-2009 Avago Technologies All rights reserved AV02-2228EN - December 15 2009

(ii) Avago Baby Label (Only available on bulk packaging)

(1P) PART Part Number

(1T) LOT Lot Number

(9D)MFG DATE Manufacturing Date

CO Country of Origin

Customer PN

Supplier Code

QUANTITY Packing Quantity

CAT Intensity Bin

BIN Color Bin

DATECODE Date Code

RoHS Compliant e3 max temp 260C Lamps Baby Label

DISCLAIMER Avagorsquos products and software are not specifically designed manufactured or authorized for sale as parts components or assemblies for the planning construction maintenenace or direct operation of a nuclear facility or for use in medical devices or applications Customer is solely responsible and waives all rights to make claims against avago or its suppliers for all loss damage expense or liability in connection with such use

Contents of Submittal

DIA Parking Signs Page 1 of 5

Skyline Products Inc

General Specifications for Full Color LED Inserts

DIA Parking Signs Page 2 of 5

Specification for Full Color LED Inserts Notes

10 Full Color LED VMS Inserts

11 Quality Assurance

ISO 90012008 certification for design manufacturing and service Current CDOT and DIA requirement

12 General ETL Listed for UL 48 UL50 and UL 1433 Current CDOT and DIA

requirement 13 Housing Properties Sign housing are designed in accordance to AASHTO Standard Specifications for Structural Supports for Highway Signs Luminaires and Traffic Signals ndash 6th Edition for wind speeds of up to 140 mph AASHTO group load combinations include total sign weight dead load ice and wind loads and the design meets the fatigue requirements for truck-induced gusts Snow loading is include in design loads for applicable geographical regions

Current CDOT and DIA requirement

Sealed housing Welding compliance with AWS standards

All welding shall be by an inert gas process in accordance with the American Welding Society (AWS) Standards 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum The LED DMS manufacturerrsquos welders and welding procedures shall be certified by an ANSIAWS Certified Welding Inspector to the 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum Proof of certification of all the LED DMS manufacturerrsquos welders and applicable welding procedures shall be supplied with the submittals The name phone number and address off the ANSIAWS Certified Welding Inspector that certified the LED VMS manufacturerrsquos welders and procedures shall also be provided with the submittals

Current CDOT and DIA requirement

Black KYNAR 500 coated face on mask and borders mdash 30-year coating guaranteed to not chip fade or peel for 20 years

Current CDOT and DIA requirement

The lens panel assembly shall consist of a KYNAR 500 coated aluminum mask over a clear glazing The lens panel assembly shall be modular in design interchangeable without misalignment of the lens panel and the LED pixels and removable from within the main sign housing

Current CDOT and DIA requirement

Aluminum face (090rdquo) mask over glazing with apertures for the pixels The lens panel aluminum mask shall be 0090 inch minimum thickness and finished with a matte black licensed factory applied KYNAR 500 Resin Fluoropolymer based coating system It shall be perforated to provide an aperture for each pixel on the display modules Each aperture shall be as small as possible without blocking the LED light output at the required viewing angle The Skyline aluminum face mask with aperture system will significantly minimize glare on the sign as it blocks more than 73 of sun rays making it very legible even with direct sunlight This method should be required over a ldquolouverrdquo system Louvers create a shelf above each row of pixels collecting snow ice dirt etc and ultimately inhibiting the display

Current CDOT and DIA requirement

Polycarbonate glazing 18rdquoGE LEXAN XL102UV Single lift face that allows a single technician to easily lift the entire face for safe fast and easy access to all the internal sign components

Current CDOT and DIA requirement

Mounting brackets Skyline will work with the appropriate parties to develop a mounting system to accommodate for the type of sign being provided and the structure requirements

Natural aluminum finish (excluding face) Current CDOT and DIA requirement

14 Environmental Control 8 watt per foot heat tape will be installed along the bottom of entire display area Provided heat tape will be controlled by the Advanced Humidity Sensing System of the controller

Current CDOT and DIA requirement

DIA Parking Signs Page 3 of 5

Environmental Sensors (1) Photocell Sensor (1) Internal Temperature Sensor (1) Humidity Sensor (1) Door Alarm

15 LED Display and Electronics Electronics designed and tested to -40degC to 85degC Current CDOT and DIA

requirement True 18-inch display (275 inch vertical and horizontal pitch) Current CDOT and DIA

requirement Display Matrix 7 high x 30 wide Legibility distance 200-1200 feet Current CDOT and DIA

requirement Printed circuit board are built to IPC-A-610D Class 2 certification Current CDOT and DIA

requirement Display modules are easily removable and replicable without the use of any additional tools

Current CDOT and DIA requirement

LED type Each Pixel contains three strings of LEDs

String 1 AlInGaP 30 degree LEDs (Red) String 2 InGaN 30 degree LEDs (Green) String 3 InGaN 30 degree LEDs (Blue)

Pixel design brightness 12400 candela at 20 mA (18rdquo characters) Current CDOT and DIA

requirement LED drive current

Red LED lt 30mA Blue and Green LEDs lt 15mA

All LEDs will have standoffs providing superior LED cooling and eliminate corrosion LED pixel protection and alignment device Silicon conformal coat will conform to MIL-I-46058C Type SR and IPC-CC-830 standards

Current CDOT and DIA requirement

Uniform LED color and brightness 256 minimum brightness levels Pixel Test

The pixel test shall be performed from the central controller on command and automatically once a day During a pixel test the operational status of each pixel shall be tested and then transmitted to the central controller or laptop computer This pixel status test shall report back all LED color string errors within each pixel A list of defective LED color strings shall be provided listing string color line number module number column number and row number for the associated pixel for each defective string The pixel test must be completed in less than 05 seconds regardless of message status

Current CDOT and DIA requirement

True Message Display Verification (Pixel Read) The TMDV shall be performed during both message downloads and during every sign poll from the central controller or laptop computer The TMDV shall perform a real-time read of the displayed message and shall return the operational state of each LED color string within each pixel to the central controller as it is currently displayed to the motorist including any errors This shall allow the central controller operator to see what is visibly displayed to the motorist on an individual pixel basis During a TMDV the operational state of each LED color string within each pixel shall be read by the sign controller to allow the central controller or laptop computer to show the actual message including static flashing and alternating messages that are visibly displayed on the sign in a WYSIWYG format This pixel read shall take place while a message is displayed on the sign without disturbing the message in any way Any flashing flickering blinking dimming or other disturbance of the message during this pixel read shall be cause for rejection of the sign The TMDV shall be an actual real time read of LED color strings at the time of

Current CDOT and DIA requirement

DIA Parking Signs Page 4 of 5

the associated sign poll or message download and shall not be accomplished by simulating errors based on the last pixel test

16 Power Supplies and Sensors High-efficiency power supplies Current CDOT and DIA

requirement Redundant power supply Current CDOT and DIA

requirement Power supply sensors Current CDOT and DIA

requirement Operational status feedback of all sensors Current CDOT and DIA

requirement All LED module power supply voltages shall be continuously measured and monitored by the sign controller The sign controller shall provide these voltage readings to the master controller or laptop computer upon command When a voltage drops below a critical value an error message shall be generated and transmitted to the master controller or laptop computer

17 AC Electrical AC Electrical components will conform to NEC standards Current CDOT and DIA

requirement GFCI outlet 20 Controller and Controller Cabinet 21 Sign Controller Skyline Advanced Controller will be located within each sign housing The controller shall monitor and control the ventilation system and all sensors within the sign housing

Ability to control multiple signs on a single sign structure NTCIP compliance Current CDOT and DIA

requirement 22 Cabinet Type A Skyline extended pole cabinet will be provided Natural aluminum exterior finish Pull-out laptop shelf Door alarm 23 Environmental Control Humidity sensor Internal temperature sensor 24 AC Electrical Conformity with NEC standards Current CDOT and DIA

requirement Circuit breakers Current CDOT and DIA

requirement GFCI outlet 25 Surge Protection Two-stage AC power surge protection with feedback and automatic shutdownisolation

Current CDOT and DIA requirement

The system power shall be protected by two stages of transient voltage suppression devices Tripping of each stage (or both if tripped simultaneously) of the surge protection shall cause the sign controller to call central and report the error condition (for dialup operation) or report the error condition to central on the next poll (for multi-drop operation) There shall be an option that is either enabled or disabled and is selected and downloaded from the central controller to the sign controller When this option is enabled tripping of the second stage of surge protection shall prevent power from reaching any components of the sign until the surge protection has been replaced When this option is disabled the sign will continue to function normally after the second stage of surge protection is tripped

30 Software Signs and Controllers shall be fully compatible with the DIA NTCIP sign software at no additional cost to the department in accordance with these specifications

DIA Parking Signs Page 5 of 5

40 Warranty and Telephone Technical Support One-year limited parts return-to-factory warranty Current CDOT and DIA

requirement Lifetime standard telephone support Current CDOT and DIA

requirement

  • Cover Page
  • Cover Letter
    • Cover Letter
    • Transmittal Letter
      • Product Details
        • Sign Brochure
        • Sign Details
        • System Block Diagram
        • Wiring Block Diagram
          • Industry Compliances
            • ISO Certificates
            • UL Authorization
            • NTCIP
            • Welding Procedures-Employees
              • Component Cut Sheets
                • Kynar
                • Lexan
                • Latch
                • Heat Tape
                • GFI
                • Hub
                • Controller
                • Comm Surge
                • AC Surge
                • Ethernet
                • Power Supply
                • LED
                  • Drawings
Page 31: )5217 $&&(66 6/,0/,1( - Denver International Airportbusiness.flydenver.com/bizpdf/DIAID_2318.pdfSign housings are designed in accordance with AASHTO Standard Specifications for Structural

3

Part Numbering System

Note Please refer to AB 5337 for complete information on part numbering system

Device Selection Guide

Typical viewingAngle 2θ12 (Deg) [4]

Color and DominantWavelength (nm) Typ [3]

Lamps without Standoff on leads(Package drawing A)

Lamps with Standoff on leads (Package drawing B)

Luminous Intensity Iv (mcd) [125] at 20 mA

Min Max

15deg Amber 590 HLMP-EL1A-Z1KDD HLMP-EL1B-Z1KDD 12000 21000

HLMP-EL1A-Z1LDD HLMP-EL1B-Z1LDD 12000 21000

Red 626 HLMP-EG1A-Z10DD HLMP-EG1B-Z10DD 12000 21000

Red Orange 615 HLMP-EH1A-Z10DD HLMP-EH1B-Z10DD 12000 21000

23deg Amber 590 HLMP-EL2A-XYKDD HLMP-EL2B-XYKDD 7200 12000

HLMP-EL2A-XYLDD HLMP-EL2B-XYLDD 7200 12000

Red 626 HLMP-EG2A-XY0DD HLMP-EG2B-XY0DD 7200 12000

Red Orange 615 HLMP-EH2A-XY0DD HLMP-EH2B-XY0DD 7200 12000

30deg Amber 590 HLMP-EL3A-VWKDD HLMP-EL3B-VWKDD 4200 7200

HLMP-EL3A-VWLDD HLMP-EL3B-VWLDD 4200 7200

HLMP-EL3A-WXKDD HLMP-EL3B-WXKDD 5500 9300

HLMP-EL3A-WXLDD HLMP-EL3B-WXLDD 5500 9300

Red 626 HLMP-EG3A-VW0DD HLMP-EG3B-VW0DD 4200 7200

HLMP-EG3A-WX0DD HLMP-EG3B-WX0DD 5500 9300

Red Orange 615 HLMP-EH3A-WX0DD HLMP-EH3B-WX0DD 5500 9300Notes1 The luminous intensity is measured on the mechanical axis of the lamp package and it is tested with pulsing condition2 The optical axis is closely aligned with the package mechanical axis3 Dominant wavelength λd is derived from the CIE Chromaticity Diagram and represents the color of the lamp4 θfrac12 is the off-axis angle where the luminous intensity is half the on-axis intensity 5 Tolerance for each bin limit is plusmn 15

HLMP ndash E x xx - x x x xx

Mechanical OptionsDD Ammo Pack

Color Bin Selections0 Full color distributionK Color Bin 2 amp 4L Color Bin 4 amp 6

Maximum Intensity BinRefer to Device Selection Guide

Minimum Intensity Bin

Viewing Angle and Lead Standoffs1A 15deg without lead standoff1B 15deg with lead standoff2A 23deg without lead standoff2B 23deg with lead standoff3A 30deg without lead standoff3B 30deg with lead standoff

ColorG Red 626nmL Amber 590nmH Red Orange 615nm

Refer to Device Selection Guide

4

Electrical Optical Characteristics

TJ = 25degC

Parameter Symbol Min Typ Max Units Test Conditions

Forward Voltage Amber Red Red Orange VF 18 21 24 V

IF = 20 mA

Reverse Voltage VR 5 V IR = 100 μA

Dominant Wavelength [1]

Amber Red Red Orange

d584561806120

590062606150

594563006190

nm IF = 20 mA

Peak Wavelength Amber Red Red Orange

PEAK594634621

nm Peak of Wavelength of Spectral Distribution at IF = 20 mA

Spectral Halfwidth Amber Red Red Orange

∆12131414

nm

Thermal resistance RJ-PIN 240 degCW LED junction to anode lead

Luminous Efficacy [2]

Amber Red Red Orange

ηv500200265

lmW Emitted Luminous FluxEmitted Radiant Flux

Luminous Flux Amber Red Red Orange

Φv210023002300

mlm IF = 20 mA

Luminous Efficiency [3]

Amber Red Red Orange

ηe505555

lmW Emitted Luminous FluxElectrical Power

Thermal coefficient of d Amber Red Red Orange

008005007

nmdegC IF = 20 mA +25degC le TJ le +100degC

Notes1 The dominant wavelength λd is derived from the CIE Chromaticity Diagram referenced to Illuminant E Tolerance for each color of dominant

wavelength is +- 05nm2 The radiant intensity Ie in watts per steradian maybe found from the equation Ie = Iv ηV where Iv is the luminous intensity in candela and ηV is

the luminous efficacy in lumens watt3 ηe = Φv IF x VF where Φv is the emitted luminous flux IF is electrical forward current and VF is the forward voltage

Absolute Maximum Ratings TJ = 25degC

Parameter Red Amber Red Orange Unit

DC Forward Current [2] 50 mA

Peak Forward Current 100 [1] mA

Average forward current 30 mA

Power Dissipation 120 mW

Reverse Voltage 5 V

Operating Temperature Range -40 to +100 degC

Storage Temperature Range -40 to +100 degC

Notes1 Duty Factor 30 frequency 1KHz2 Derate linearly as shown in Figure 4

5

Figure 1 Relative Intensity vs Peak Wavelength Figure 2 Forward Current vs Forward Voltage

Figure 3 Relative Luminous Intensity vs Forward Current Figure 4 Maximum Forward Current vs Ambient Temperature

Figure 5Radiation Pattern for 15deg Viewing Angle Lamp Figure 6 Radiation Pattern for 23deg Viewing Angle Lamp

0

20

40

60

80

100

0 1 2 3

FORWARD VOLTAGE-V

FORW

ARD

CURREN

T-mA

0005

1015

2025

3035

4045

50

0 20 40 60 80 100DC FORWARD CURRENT - mA

RELA

TIVE

LUM

INOU

S INTEN

SITY

(NORMAL

IZED

AT 2

0 mA)

0

10

20

30

40

50

60

0 20 40 60 80 100

TA - AMBIENT TEMPERATURE - -C

I FMAX

- MAX

IMUM

FORW

ARD

CURREN

T - mA

00

02

04

06

08

10

-90 -60 -30 0 30 60 90

ANGULAR DISPLACEMENT-DEGREE

NORM

ALIZED

INTE

NSIT

Y

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPLACEMENT-DEGREE

NORM

ALIZED

INTE

NSIT

Y

00

02

04

06

08

10

500 550 600 650WAVELENGTH - nm

RELA

TIVE

INTE

NSIT

Y RedAmber

Red Orange

6

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPLACEMENT-DEGREE

NORM

ALIZED

INTE

NSIT

Y

Figure 7 Radiation Pattern for 30deg Viewing Angle Lamp

Relative Forward Voltage vs Junction Temperature

Relative Light Output vs Junction Temperature

01

10

100

-40 -20 0 20 40 60 80 100 120 140TJ - JUNCTION TEMPERATURE - degC

RELA

TIVE

LIGH

T OUTPU

T (N

ORMAL

IZED

AT T

J=25degC

)

-030

-025

-020

-015

-010

-005

000

005

010

015

020

-40 -20 0 20 40 60 80 100 120 140

TJ - JUNCTION TEMPERATURE - degC

FORW

ARD VOLTAGE S

HIFT

- V

Red Orange

Red

Amber

Red Orange

Red

Amber

7

Intensity Bin Limit Table (131 Iv bin ratio)

Bin

Intensity (mcd) at 20mA

Min Max

V 4200 5500

W 5500 7200

X 7200 9300

Y 9300 12000

Z 12000 16000

1 16000 21000

Tolerance for each bin limit is plusmn 15

VF Bin Table (V at 20mA)

Bin ID Min Max

VD 18 20

VA 20 22

VB 22 24

Tolerance for each bin limit is plusmn 005V

Avago Color Bin on CIE 1931 Chromaticity Diagram

0280

0300

0320

0340

0360

0380

0400

0420

0440

0460

0500 0550 0600 0650 0700 0750 0800X

Y

2

4

6

Amber

Red

Red Orange

Red Color Range

MinDom

Max Dom X min Y Min X max Y max

618 630 06872 03126 06890 02943

06690 03149 07080 02920

Tolerance for each bin limit is plusmn 05nm

Amber Color Range

BinMin Dom

Max Dom Xmin Ymin Xmax Ymax

2 587 5895 05570 04420 05670 04250

05530 04400 05720 04270

4 5895 592 05720 04270 05820 04110

05670 04250 05870 04130

6 592 5945 05870 04130 05950 03980

05820 04110 06000 03990

Tolerance for each bin limit is plusmn 05nm

Red Orange Color Range

MinDom

Max Dom Xmin Ymin Xmax Ymax

612 619 06712 06887 06716 06549

03280 03109 03116 03282

Tolerance for each bin limit plusmn 05nm

NoteAll bin categories are established for classification of products Products may not be available in all bin categories Please contact Avago representative for further information

8

Precautions

Lead Forming The leads of an LED lamp may be preformed or cut to

length prior to insertion and soldering on PC board

For better control it is recommended to use proper tool to precisely form and cut the leads to applicable length rather than doing it manually

If manual lead cutting is necessary cut the leads after the soldering process The solder connection forms a mechanical ground which prevents mechanical stress due to lead cutting from traveling into LED package This is highly recommended for hand solder operation as the excess lead length also acts as small heat sink

Soldering and Handling Care must be taken during PCB assembly and

soldering process to prevent damage to the LED component

LED component may be effectively hand soldered to PCB However it is only recommended under unavoidable circumstances such as rework The closest manual soldering distance of the soldering heat source (soldering ironrsquos tip) to the body is 159mm Soldering the LED using soldering iron tip closer than 159mm might damage the LED

159mm

ESD precaution must be properly applied on the soldering station and personnel to prevent ESD damage to the LED component that is ESD sensitive Do refer to Avago application note AN 1142 for details The soldering iron used should have grounded tip to ensure electrostatic charge is properly grounded

Recommended soldering condition

Wave Soldering [1 2]

Manual Solder Dipping

Pre-heat temperature 105 degC Max -

Preheat time 60 sec Max -

Peak temperature 260 degC Max 260 degC Max

Dwell time 5 sec Max 5 sec Max

Note 1) Above conditions refers to measurement with thermocouple

mounted at the bottom of PCB2) It is recommended to use only bottom preheaters in order to reduce

thermal stress experienced by LED

Wave soldering parameters must be set and maintained according to the recommended temperature and dwell time Customer is advised to perform daily check on the soldering profile to ensure that it is always conforming to recommended soldering conditions

Anode

Note 1 PCB with different size and design (component density) will have

different heat mass (heat capacity) This might cause a change in temperature experienced by the board if same wave soldering setting is used So it is recommended to re-calibrate the soldering profile again before loading a new type of PCB

2 Avago Technologiesrsquo high brightness LED are using high efficiency LED die with single wire bond as shown below Customer is advised to take extra precaution during wave soldering to ensure that the maximum wave temperature does not exceed 260degC and the solder contact time does not exceeding 5sec Over-stressing the LED during soldering process might cause premature failure to the LED due to delamination

Avago Technologies LED Configuration

Note Electrical connection between bottom surface of LED die and the lead frame is achieved through conductive paste

Any alignment fixture that is being applied during wave soldering should be loosely fitted and should not apply weight or force on LED Non metal material is recommended as it will absorb less heat during wave soldering process

Note In order to further assist customer in designing jig accurately that fit Avago Technologiesrsquo product 3D model of the product is available upon request

At elevated temperature LED is more susceptible to mechanical stress Therefore PCB must allowed to cool down to room temperature prior to handling which includes removal of alignment fixture or pallet

If PCB board contains both through hole (TH) LED and other surface mount components it is recommended that surface mount components be soldered on the top side of the PCB If surface mount need to be on the bottom side these components should be soldered using reflow soldering prior to insertion the TH LED

Recommended PC board plated through holes (PTH) size for LED component leads

LED component lead size Diagonal

Plated through hole diameter

045 x 045 mm(0018x 0018 inch)

0636 mm(0025 inch)

098 to 108 mm(0039 to 0043 inch)

050 x 050 mm(0020x 0020 inch)

0707 mm(0028 inch)

105 to 115 mm(0041 to 0045 inch)

Over-sizing the PTH can lead to twisted LED after clinching On the other hand under sizing the PTH can cause difficulty inserting the TH LED

9

Refer to application note AN5334 for more information about soldering and handling of high brightness TH LED lamps

Example of Wave Soldering Temperature Profile for TH LED

Ammo Packs Drawing

Note The ammo-packs drawing is applicable for packaging option ndashDD amp -ZZ and regardless standoff or non-standoff

Recommended solder Sn63 (Leaded solder alloy)SAC305 (Lead free solder alloy)

Flux Rosin flux

Solder bath temperature 255degC plusmn 5degC (maximum peak temperature = 260degC)

Dwell time 30 sec - 50 sec(maximum = 5sec)

Note Allow for board to be sufficientlycooled to room temperature beforeexerting mechanical force

60sec Max

TIME (sec)

260 degC Max

105 degC Max

TEMPERA

TURE

(degC)

10

Packaging Box for Ammo Packs

Note The dimension for ammo pack is applicable for the device with standoff and without standoff

Packaging Label(i) Avago Mother Label (Available on packaging box of ammo pack and shipping box)

13

13

13

$$$

amp

13()

+amp13amp(amp+---(+)012-

DISCLAIMER AVAGOrsquoS PRODUCTS AND SOFTWARE ARE NOT SPECIFICALLY DESIGNED MANUFACTURED OR AUTHORIZED FOR SALE AS PARTS COMPONENTS OR ASSEMBLIES FOR THE PLANNING CONSTRUCTION MAINTENANCE OR DIRECT OPERATION OF A NUCLEAR FACILITY OR FOR USE IN MEDICAL DEVICES OR APPLICATIONS CUSTOMER IS SOLELY RESPONSIBLE AND WAIVES ALL RIGHTS TO MAKE CLAIMS AGAINST AVAGO OR ITS SUPPLIERS FOR ALL LOSS DAMAGE EXPENSE OR LIABILITY IN CONNECTION WITH SUCH USE

amp(313

313

amp

4

413

+)

$5amp136$

amp

13()

amp

(+)012-

(ii) Avago Baby Label (Only available on bulk packaging)

Acronyms and Definition

BIN

(i) Color bin only or VF bin only

(Applicable for part number with color bins but without VF bin OR part number with VF bins and no color bin)

OR

(ii) Color bin incorporated with VF Bin

(Applicable for part number that have both color bin and VF bin)

Example

(i) Color bin only or VF bin only

BIN 2 (represent color bin 2 only)

BIN VB (represent VF bin ldquoVBrdquo only)

(ii) Color bin incorporate with VF Bin

BIN 2VB

VB VF bin ldquoVBrdquo

2 Color bin 2 only

For product information and a complete list of distributors please go to our web site wwwavagotechcom

Avago Avago Technologies and the A logo are trademarks of Avago Technologies in the United States and other countriesData subject to change Copyright copy 2005-2010 Avago Technologies All rights reserved AV02-1687EN - February 23 2010

HLMP-Cx1A1B2A2B3A3BNew 5mm Blue and Green LED Lamps

Data Sheet

CAUTION INGaN devices are Class 1C HBM ESD sensitive per JEDEC Standard Please observe appropriate precautions during handling and processing Refer to Application Note AN ndash 1142 for additional details

Description

These high intensity blue and green T-1frac34 package LEDs are untinted and non-diffused Based on the most efficient and cost effective InGaN material technology and incor-porating second generation optics they produce well defined spatial radiation patterns at specific viewing cone angles

Advanced optical grade epoxy construction offers superior high temperature and moisture resistance per-formance in outdoor signal and sign applications

Features

Well defined spatial radiation pattern

High luminous output

Untinted Non-diffused

Available in Colorndash Blue 470nmndash Green 525nm

Viewing Angle 15deg 23deg and 30deg

Standoff or non-standoff

Superior resistance to moisture

Applications

Commercial outdoor advertising

Traffic Sign

Variable Message Sign

2

Package Dimensions

Drawing A (Non-standoff)

Drawing B (Standoff)

cathodeflat

Cathode

d

100 plusmn 0200039 plusmn 0008

130 plusmn 0150051 plusmn 0006870 plusmn 020

0343 plusmn 0008

500 plusmn 0200197 plusmn 0008

580 plusmn 0200228 plusmn 0008

254 plusmn 0380100 plusmn 0015

070 max0028

3160min1244

sq typ050 plusmn 0100020 plusmn 0004

100 min0039

Viewing Angle d

HLMP-Cx1B 1296plusmn025(0510plusmn0010)

HLMP-Cx2B 1232 plusmn025(0485plusmn0010)

HLMP-Cx3B 1200plusmn025(0472plusmn0010)

Notes1 All dimensions are in millimeters (inches) 2 Leads are mild steel with tin plating3 The epoxy meniscus is 150mm max

100 plusmn 0200039 plusmn 0008

070 max0028

870 plusmn 0200343 plusmn 0008

500 plusmn 0200197 plusmn 0008

3160min1244

Cathode 100 min0039

sq typ050 plusmn 0100020 plusmn 0004

254 plusmn 0380100 plusmn 0015

cathodeflat

580 plusmn 0200228 plusmn 0008

3

Device Selection Guide

Part Number ColorTypical Viewing angle 2frac12 (deg) [4]

Luminous Intensity Iv (mcd) at 20 mA [125]

Standoff Non Standoff

Package drawingMin Max

HLMP-CB1A-XY0DD Blue 15deg 7200 12000 Non Standoff A

HLMP-CB1A-XYBDD

HLMP-CB1A-XYCDD

HLMP-CB1B-XY0DD Standoff B

HLMP-CB1B-XYBDD

HLMP-CB1B-XYCDD

HLMP-CB2A-VW0DD 23deg 4200 7200 Non Standoff A

HLMP-CB2A-VWBDD

HLMP-CB2A-VWCDD

HLMP-CB2B-VW0DD Standoff B

HLMP-CB2B-VWBDD

HLMP-CB2B-VWCDD

HLMP-CB3A-UV0DD 30deg 3200 5500 Non Standoff A

HLMP-CB3A-UVBDD

HLMP-CB3A-UVCDD

HLMP-CB3B-UV0DD Standoff B

HLMP-CB3B-UVBDD

HLMP-CB3B-UVCDD

HLMP-CM1A-450DD Green 15deg 35000 59000 Non Standoff A

HLMP-CM1A-45BDD

HLMP-CM1A-45CDD

HLMP-CM1B-450DD Standoff B

HLMP-CM1B-45BDD

HLMP-CM1B-45CDD

HLMP-CM2A-120DD 23deg 16000 27000 Non Standoff A

HLMP-CM2A-12BDD

HLMP-CM2A-12CDD

HLMP-CM2B-120DD Standoff B

HLMP-CM2B-12BDD

HLMP-CM2B-12CDD

HLMP-CM3A-Z10DD 30deg 12000 21000 Non Standoff A

HLMP-CM3A-Z1BDD

HLMP-CM3A-Z1CDD

HLMP-CM3B-Z10DD Standoff B

HLMP-CM3B-Z1BDD

HLMP-CM3B-Z1CDD

Notes1 The luminous intensity is measured on the mechanical axis of the lamp package and it is tested with pulsing condition2 The optical axis is closely aligned with the package mechanical axis3 Dominant wavelength d is derived from the CIE Chromaticity Diagram and represents the color of the lamp4 frac12 is the off-axis angle where the luminous intensity is half the on-axis intensity 5 Tolerance for each bin limit is plusmn 15

4

Part Numbering System

Note please refer to AB 5337 for complete information on part numbering system

Packaging OptionDD Ammo Pack

Color Bin Selection0 Full DistributionB Color Bin 2 amp 3C Color Bin 3 amp 4

Maximum Intensity Bin 0 No maximum intensity limit (refer to selection guide)

Minimum Intensity Bin Refer to Device Selection Guide

Viewing Angle and Lead Standoffs1A 15deg without lead standoff1B 15deg with lead standoff2A 23deg without lead standoff2B 23deg with lead standoff3A 30deg without lead standoff3B 30deg with lead standoff

ColorB Blue 470M Green 525

HLMP C x xx x x x xx

Absolute Maximum Ratings TJ = 25degC

Parameter Blue Green Unit

DC Forward Current [1] 30 mA

Peak Forward Current 100 [2] mA

Power Dissipation 116 mW

Reverse Voltage 5 V

LED Junction Temperature 110 degC

Operating Temperature Range -40 to + 85 degC

Storage Temperature Range -40 to + 100 degC

Notes1 Derate linearly as shown in figure 42 Duty Factor 10 frequency 1KHz

5

Electrical Optical Characteristics TJ = 25degC

Parameter Symbol Min Typ Max Units Test Conditions

Forward VoltageGreen Blue

VF28 32 38

V IF = 20 mA

Reverse Voltage VR 5 V IR = 10 A

Dominant Wavelength[1]

GreenBlue

d51904600

52504700

53904800

nm IF = 20 mA

Peak WavelengthGreenBlue

PEAK516464

nm Peak of Wavelength of Spectral Distribution at IF = 20 mA

Spectral Half WidthGreenBlue

123023

nm IF = 20mA

Thermal Resistance RJ-PIN 240 degCW LED Junction-to-Pin

Luminous Efficacy [2]

GreenBlue

V51878

lmW Emitted Luminous Flux Emitted Radiant Flux

Thermal coefficient of dGreenBlue

00280024

nmdegC IF = 20 mA +25degC le TJ le +100degC

Notes1 The dominant wavelength is derived from the chromaticity Diagram and represents the color of the lamp2 The radiant intensity Ie in watts per steradian may be found from the equation Ie = IVV where IV is the luminous intensity in candelas and V is

the luminous efficacy in lumenswatt

6

Figure 1 Relative Intensity vs Wavelength Figure 2 Forward Current vs Forward Voltage

Figure 3 Relative Intensity vs Forward Current Figure 4 Maximum Forward Current vs Ambient Temperature

Figure 5 Relative Dominant Wavelength Shift vs Forward Current Figure 6 Radiation Pattern for 15deg

0001

0203

04

050607

08

0910

380 430 480 530 580 630WAVELENGTH - nm

RELA

TIVE

INTENS

ITY

GREENBLUE

0

20

40

60

80

100

0 1 2 3 4 5FORWARD VOLTAGE-V

FORW

ARD CU

RREN

T-m

A

00

05

10

15

20

25

30

35

0 20 40 60 80 100 120DC FORWARD CURRENT-mA

RELA

TIVE

LUM

INOUS INT

ENSI

TY(NOR

MAL

IZED

AT 20m

A)

GREEN

BLUE

-10

-5

0

5

10

0 20 40 60 80 100FORWARD CURRENT-mA

RELA

TIVE

DOM

INAN

T W

AVEL

ENGT

H SH

IFT -

nm GREEN

BLUE

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT -DEGREE

NORM

ALIZ

ED IN

TENS

ITY

0

5

10

15

20

25

30

35

0 20 40 60 80 100TA - AMBIENT TEMPERATURE - degC

I Fmax

- M

AXIM

UM FO

RWARD

CURR

ENT -

mA

7

Figure 7 Radiation Pattern for 23deg Figure 8 Radiation Pattern for 30deg

Figure 9 Relative Light Output vs Junction Temperature Figure 10 Relative Forward Voltage vs Junction Temperature

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT - DEGREE

NORM

ALIZ

ED IN

TENS

ITY

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT - DEGREE

NORM

ALIZ

ED IN

TENS

ITY

01

1

10

-40 -20 0 20 40 60 80 100 120TJ - JUNCTION TEMPERATURE TJ - JUNCTION TEMPERATURE

NORM

ALZI

ED IN

TENS

ITY (

PHOTO)

-03

-02

-01

0

01

02

03

-40 -20 0 20 40 60 80 100 120

FORW

ARD

VOLT

AGE S

HIFT

-VGreenBlue

GreenBlue

Intensity Bin Limit Table (131 Iv bin ratio)

BinIntensity (mcd) at 20mAMin Max

U 3200 4200

V 4200 5500

W 5500 7200

X 7200 9300

Y 9300 12000

Z 12000 16000

1 16000 21000

2 21000 27000

3 27000 35000

4 35000 45000

5 45000 59000

Tolerance for each bin limit is plusmn 15

Green Color Bin Table

Bin Min Dom Max Dom1 5190 5230

2 5230 5270

3 5270 5310

4 5310 5350

5 5350 5390

Tolerance for each bin limit is plusmn 05nm

Blue Color Bin Table

Bin Min Dom Max Dom1 4600 4640

2 4640 4680

3 4680 4720

4 4720 4760

5 4760 4800

Tolerance for each bin limit is plusmn 05nmNote 1 All bin categories are established for classification of products Products may not be available in all bin categories Please contact your Avago

representative for further information

8

Precautions

Lead Forming

The leads of an LED lamp may be preformed or cut to length prior to insertion and soldering on PC board

For better control it is recommended to use proper tool to precisely form and cut the leads to applicable length rather than doing it manually

If manual lead cutting is necessary cut the leads after the soldering process The solder connection forms a mechanical ground which prevents mechanical stress due to lead cutting from traveling into LED package This is highly recommended for hand solder operation as the excess lead length also acts as small heat sink

Soldering and Handling

Care must be taken during PCB assembly and soldering process to prevent damage to the LED component

LED component may be effectively hand soldered to PCB However it is only recommended under unavoidable circumstances such as rework The closest manual soldering distance of the soldering heat source (soldering ironrsquos tip) to the body is 159mm Soldering the LED using soldering iron tip closer than 159mm might damage the LED

ESD precaution must be properly applied on the 159mm

soldering station and personnel to prevent ESD damage to the LED component that is ESD sensitive Do refer to Avago application note AN 1142 for details The soldering iron used should have grounded tip to ensure electrostatic charge is properly grounded

Recommended soldering condition

Wave Soldering [1 2]

Manual Solder Dipping

Pre-heat temperature 105degC Max -

Preheat time 60 sec Max -

Peak temperature 260degC Max 260degC Max

Dwell time 5 sec Max 5 sec Max

Note 1 Above conditions refers to measurement with thermocouple

mounted at the bottom of PCB2 It is recommended to use only bottom preheaters in order to reduce

thermal stress experienced by LED

Wave soldering parameters must be set and maintained according to the recommended temperature and dwell time Customer is advised to perform daily check on the soldering profile to ensure that it is always conforming to recommended soldering conditions

Note 1 PCB with different size and design (component density) will have

different heat mass (heat capacity) This might cause a change in temperature experienced by the board if same wave soldering setting is used So it is recommended to re-calibrate the soldering profile again before loading a new type of PCB

Avago Technologies LED Configuration

Any alignment fixture that is being applied during wave soldering should be loosely fitted and should not apply weight or force on LED Non metal material is recommended as it will absorb less heat during wave soldering process

At elevated temperature LED is more susceptible to mechanical stress Therefore PCB must allowed to cool down to room temperature prior to handling which includes removal of alignment fixture or pallet

If PCB board contains both through hole (TH) LED and other surface mount components it is recommended that surface mount components be soldered on the top side of the PCB If surface mount need to be on the bottom side these components should be soldered using reflow soldering prior to insertion the TH LED

Recommended PC board plated through holes (PTH) size for LED component leads

LED component lead size Diagonal

Plated through hole diameter

045 x 045 mm(0018x 0018 inch)

0636 mm(0025 inch)

098 to 108 mm(0039 to 0043 inch)

050 x 050 mm(0020x 0020 inch)

0707 mm(0028 inch)

105 to 115 mm(0041 to 0045 inch)

Over-sizing the PTH can lead to twisted LED after clinching On the other hand under sizing the PTH can cause difficulty inserting the TH LED

Refer to application note AN5334 for more information about soldering and handling of high brightness TH LED lamps

CATHODE

InGaN Device

9

Example of Wave Soldering Temperature Profile for TH LED

Recommended solder Sn63 (Leaded solder alloy)SAC305 (Lead free solder alloy)

Flux Rosin flux

Solder bath temperature 255degC plusmn 5degC (maximum peak temperature = 260degC)

Dwell time 30 sec - 50 sec(maximum = 5sec)

Note Allow for board to be sufficientlycooled to room temperature beforeexerting mechanical force

60 sec Max

TIME (sec)

260degC Max

105degC Max

TEM

PERA

TURE

(degC)

Ammo Packs Drawing

Note The ammo-packs drawing is applicable for packaging option ndashDD amp -ZZ and regardless standoff or non-standoff

635 plusmn 1300250 plusmn 0051

1270 plusmn 1000500 plusmn 0039

9125 plusmn 062503595 plusmn 002459125 plusmn 062503595 plusmn 00245

1800 plusmn 05007085 plusmn 00195

070 plusmn 02000275 plusmn 00075 A A

1270 plusmn 0300500 plusmn 0012

VIEW AA

400 plusmn 02001575 plusmn 00075Oslash TYP

205 plusmn 10008070 plusmn 00394

CATHODE

10

Packaging Box for Ammo Packs

Note For InGaN device the ammo pack packaging box contain ESD logo

Packaging Label

(i) Avago Mother Label (Available on packaging box of ammo pack and shipping box)

LABEL ON THISSIDE OF BOX

FROM LEFT SIDE OF BOXADHESIVE TAPE MUST BEFACING UPWARDS

ANODE LEAD LEAVESTHE BOX FIRST

(1P) Item Part Number

(1T) Lot Lot Number

LPN

(9D)MFG Date Manufacturing Date

(P) Customer Item

(V) Vendor ID

DeptID Made In Country of Origin

(Q) QTY Quantity

CAT Intensity Bin

BIN Color Bin

(9D) Date Code Date Code

STANDARD LABEL LS0002 RoHS Compliant e3 max temp 260C

For product information and a complete list of distributors please go to our web site wwwavagotechcom

Avago Avago Technologies and the A logo are trademarks of Avago Technologies in the United States and other countriesData subject to change Copyright copy 2005-2009 Avago Technologies All rights reserved AV02-2228EN - December 15 2009

(ii) Avago Baby Label (Only available on bulk packaging)

(1P) PART Part Number

(1T) LOT Lot Number

(9D)MFG DATE Manufacturing Date

CO Country of Origin

Customer PN

Supplier Code

QUANTITY Packing Quantity

CAT Intensity Bin

BIN Color Bin

DATECODE Date Code

RoHS Compliant e3 max temp 260C Lamps Baby Label

DISCLAIMER Avagorsquos products and software are not specifically designed manufactured or authorized for sale as parts components or assemblies for the planning construction maintenenace or direct operation of a nuclear facility or for use in medical devices or applications Customer is solely responsible and waives all rights to make claims against avago or its suppliers for all loss damage expense or liability in connection with such use

Contents of Submittal

DIA Parking Signs Page 1 of 5

Skyline Products Inc

General Specifications for Full Color LED Inserts

DIA Parking Signs Page 2 of 5

Specification for Full Color LED Inserts Notes

10 Full Color LED VMS Inserts

11 Quality Assurance

ISO 90012008 certification for design manufacturing and service Current CDOT and DIA requirement

12 General ETL Listed for UL 48 UL50 and UL 1433 Current CDOT and DIA

requirement 13 Housing Properties Sign housing are designed in accordance to AASHTO Standard Specifications for Structural Supports for Highway Signs Luminaires and Traffic Signals ndash 6th Edition for wind speeds of up to 140 mph AASHTO group load combinations include total sign weight dead load ice and wind loads and the design meets the fatigue requirements for truck-induced gusts Snow loading is include in design loads for applicable geographical regions

Current CDOT and DIA requirement

Sealed housing Welding compliance with AWS standards

All welding shall be by an inert gas process in accordance with the American Welding Society (AWS) Standards 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum The LED DMS manufacturerrsquos welders and welding procedures shall be certified by an ANSIAWS Certified Welding Inspector to the 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum Proof of certification of all the LED DMS manufacturerrsquos welders and applicable welding procedures shall be supplied with the submittals The name phone number and address off the ANSIAWS Certified Welding Inspector that certified the LED VMS manufacturerrsquos welders and procedures shall also be provided with the submittals

Current CDOT and DIA requirement

Black KYNAR 500 coated face on mask and borders mdash 30-year coating guaranteed to not chip fade or peel for 20 years

Current CDOT and DIA requirement

The lens panel assembly shall consist of a KYNAR 500 coated aluminum mask over a clear glazing The lens panel assembly shall be modular in design interchangeable without misalignment of the lens panel and the LED pixels and removable from within the main sign housing

Current CDOT and DIA requirement

Aluminum face (090rdquo) mask over glazing with apertures for the pixels The lens panel aluminum mask shall be 0090 inch minimum thickness and finished with a matte black licensed factory applied KYNAR 500 Resin Fluoropolymer based coating system It shall be perforated to provide an aperture for each pixel on the display modules Each aperture shall be as small as possible without blocking the LED light output at the required viewing angle The Skyline aluminum face mask with aperture system will significantly minimize glare on the sign as it blocks more than 73 of sun rays making it very legible even with direct sunlight This method should be required over a ldquolouverrdquo system Louvers create a shelf above each row of pixels collecting snow ice dirt etc and ultimately inhibiting the display

Current CDOT and DIA requirement

Polycarbonate glazing 18rdquoGE LEXAN XL102UV Single lift face that allows a single technician to easily lift the entire face for safe fast and easy access to all the internal sign components

Current CDOT and DIA requirement

Mounting brackets Skyline will work with the appropriate parties to develop a mounting system to accommodate for the type of sign being provided and the structure requirements

Natural aluminum finish (excluding face) Current CDOT and DIA requirement

14 Environmental Control 8 watt per foot heat tape will be installed along the bottom of entire display area Provided heat tape will be controlled by the Advanced Humidity Sensing System of the controller

Current CDOT and DIA requirement

DIA Parking Signs Page 3 of 5

Environmental Sensors (1) Photocell Sensor (1) Internal Temperature Sensor (1) Humidity Sensor (1) Door Alarm

15 LED Display and Electronics Electronics designed and tested to -40degC to 85degC Current CDOT and DIA

requirement True 18-inch display (275 inch vertical and horizontal pitch) Current CDOT and DIA

requirement Display Matrix 7 high x 30 wide Legibility distance 200-1200 feet Current CDOT and DIA

requirement Printed circuit board are built to IPC-A-610D Class 2 certification Current CDOT and DIA

requirement Display modules are easily removable and replicable without the use of any additional tools

Current CDOT and DIA requirement

LED type Each Pixel contains three strings of LEDs

String 1 AlInGaP 30 degree LEDs (Red) String 2 InGaN 30 degree LEDs (Green) String 3 InGaN 30 degree LEDs (Blue)

Pixel design brightness 12400 candela at 20 mA (18rdquo characters) Current CDOT and DIA

requirement LED drive current

Red LED lt 30mA Blue and Green LEDs lt 15mA

All LEDs will have standoffs providing superior LED cooling and eliminate corrosion LED pixel protection and alignment device Silicon conformal coat will conform to MIL-I-46058C Type SR and IPC-CC-830 standards

Current CDOT and DIA requirement

Uniform LED color and brightness 256 minimum brightness levels Pixel Test

The pixel test shall be performed from the central controller on command and automatically once a day During a pixel test the operational status of each pixel shall be tested and then transmitted to the central controller or laptop computer This pixel status test shall report back all LED color string errors within each pixel A list of defective LED color strings shall be provided listing string color line number module number column number and row number for the associated pixel for each defective string The pixel test must be completed in less than 05 seconds regardless of message status

Current CDOT and DIA requirement

True Message Display Verification (Pixel Read) The TMDV shall be performed during both message downloads and during every sign poll from the central controller or laptop computer The TMDV shall perform a real-time read of the displayed message and shall return the operational state of each LED color string within each pixel to the central controller as it is currently displayed to the motorist including any errors This shall allow the central controller operator to see what is visibly displayed to the motorist on an individual pixel basis During a TMDV the operational state of each LED color string within each pixel shall be read by the sign controller to allow the central controller or laptop computer to show the actual message including static flashing and alternating messages that are visibly displayed on the sign in a WYSIWYG format This pixel read shall take place while a message is displayed on the sign without disturbing the message in any way Any flashing flickering blinking dimming or other disturbance of the message during this pixel read shall be cause for rejection of the sign The TMDV shall be an actual real time read of LED color strings at the time of

Current CDOT and DIA requirement

DIA Parking Signs Page 4 of 5

the associated sign poll or message download and shall not be accomplished by simulating errors based on the last pixel test

16 Power Supplies and Sensors High-efficiency power supplies Current CDOT and DIA

requirement Redundant power supply Current CDOT and DIA

requirement Power supply sensors Current CDOT and DIA

requirement Operational status feedback of all sensors Current CDOT and DIA

requirement All LED module power supply voltages shall be continuously measured and monitored by the sign controller The sign controller shall provide these voltage readings to the master controller or laptop computer upon command When a voltage drops below a critical value an error message shall be generated and transmitted to the master controller or laptop computer

17 AC Electrical AC Electrical components will conform to NEC standards Current CDOT and DIA

requirement GFCI outlet 20 Controller and Controller Cabinet 21 Sign Controller Skyline Advanced Controller will be located within each sign housing The controller shall monitor and control the ventilation system and all sensors within the sign housing

Ability to control multiple signs on a single sign structure NTCIP compliance Current CDOT and DIA

requirement 22 Cabinet Type A Skyline extended pole cabinet will be provided Natural aluminum exterior finish Pull-out laptop shelf Door alarm 23 Environmental Control Humidity sensor Internal temperature sensor 24 AC Electrical Conformity with NEC standards Current CDOT and DIA

requirement Circuit breakers Current CDOT and DIA

requirement GFCI outlet 25 Surge Protection Two-stage AC power surge protection with feedback and automatic shutdownisolation

Current CDOT and DIA requirement

The system power shall be protected by two stages of transient voltage suppression devices Tripping of each stage (or both if tripped simultaneously) of the surge protection shall cause the sign controller to call central and report the error condition (for dialup operation) or report the error condition to central on the next poll (for multi-drop operation) There shall be an option that is either enabled or disabled and is selected and downloaded from the central controller to the sign controller When this option is enabled tripping of the second stage of surge protection shall prevent power from reaching any components of the sign until the surge protection has been replaced When this option is disabled the sign will continue to function normally after the second stage of surge protection is tripped

30 Software Signs and Controllers shall be fully compatible with the DIA NTCIP sign software at no additional cost to the department in accordance with these specifications

DIA Parking Signs Page 5 of 5

40 Warranty and Telephone Technical Support One-year limited parts return-to-factory warranty Current CDOT and DIA

requirement Lifetime standard telephone support Current CDOT and DIA

requirement

  • Cover Page
  • Cover Letter
    • Cover Letter
    • Transmittal Letter
      • Product Details
        • Sign Brochure
        • Sign Details
        • System Block Diagram
        • Wiring Block Diagram
          • Industry Compliances
            • ISO Certificates
            • UL Authorization
            • NTCIP
            • Welding Procedures-Employees
              • Component Cut Sheets
                • Kynar
                • Lexan
                • Latch
                • Heat Tape
                • GFI
                • Hub
                • Controller
                • Comm Surge
                • AC Surge
                • Ethernet
                • Power Supply
                • LED
                  • Drawings
Page 32: )5217 $&&(66 6/,0/,1( - Denver International Airportbusiness.flydenver.com/bizpdf/DIAID_2318.pdfSign housings are designed in accordance with AASHTO Standard Specifications for Structural

4

Electrical Optical Characteristics

TJ = 25degC

Parameter Symbol Min Typ Max Units Test Conditions

Forward Voltage Amber Red Red Orange VF 18 21 24 V

IF = 20 mA

Reverse Voltage VR 5 V IR = 100 μA

Dominant Wavelength [1]

Amber Red Red Orange

d584561806120

590062606150

594563006190

nm IF = 20 mA

Peak Wavelength Amber Red Red Orange

PEAK594634621

nm Peak of Wavelength of Spectral Distribution at IF = 20 mA

Spectral Halfwidth Amber Red Red Orange

∆12131414

nm

Thermal resistance RJ-PIN 240 degCW LED junction to anode lead

Luminous Efficacy [2]

Amber Red Red Orange

ηv500200265

lmW Emitted Luminous FluxEmitted Radiant Flux

Luminous Flux Amber Red Red Orange

Φv210023002300

mlm IF = 20 mA

Luminous Efficiency [3]

Amber Red Red Orange

ηe505555

lmW Emitted Luminous FluxElectrical Power

Thermal coefficient of d Amber Red Red Orange

008005007

nmdegC IF = 20 mA +25degC le TJ le +100degC

Notes1 The dominant wavelength λd is derived from the CIE Chromaticity Diagram referenced to Illuminant E Tolerance for each color of dominant

wavelength is +- 05nm2 The radiant intensity Ie in watts per steradian maybe found from the equation Ie = Iv ηV where Iv is the luminous intensity in candela and ηV is

the luminous efficacy in lumens watt3 ηe = Φv IF x VF where Φv is the emitted luminous flux IF is electrical forward current and VF is the forward voltage

Absolute Maximum Ratings TJ = 25degC

Parameter Red Amber Red Orange Unit

DC Forward Current [2] 50 mA

Peak Forward Current 100 [1] mA

Average forward current 30 mA

Power Dissipation 120 mW

Reverse Voltage 5 V

Operating Temperature Range -40 to +100 degC

Storage Temperature Range -40 to +100 degC

Notes1 Duty Factor 30 frequency 1KHz2 Derate linearly as shown in Figure 4

5

Figure 1 Relative Intensity vs Peak Wavelength Figure 2 Forward Current vs Forward Voltage

Figure 3 Relative Luminous Intensity vs Forward Current Figure 4 Maximum Forward Current vs Ambient Temperature

Figure 5Radiation Pattern for 15deg Viewing Angle Lamp Figure 6 Radiation Pattern for 23deg Viewing Angle Lamp

0

20

40

60

80

100

0 1 2 3

FORWARD VOLTAGE-V

FORW

ARD

CURREN

T-mA

0005

1015

2025

3035

4045

50

0 20 40 60 80 100DC FORWARD CURRENT - mA

RELA

TIVE

LUM

INOU

S INTEN

SITY

(NORMAL

IZED

AT 2

0 mA)

0

10

20

30

40

50

60

0 20 40 60 80 100

TA - AMBIENT TEMPERATURE - -C

I FMAX

- MAX

IMUM

FORW

ARD

CURREN

T - mA

00

02

04

06

08

10

-90 -60 -30 0 30 60 90

ANGULAR DISPLACEMENT-DEGREE

NORM

ALIZED

INTE

NSIT

Y

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPLACEMENT-DEGREE

NORM

ALIZED

INTE

NSIT

Y

00

02

04

06

08

10

500 550 600 650WAVELENGTH - nm

RELA

TIVE

INTE

NSIT

Y RedAmber

Red Orange

6

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPLACEMENT-DEGREE

NORM

ALIZED

INTE

NSIT

Y

Figure 7 Radiation Pattern for 30deg Viewing Angle Lamp

Relative Forward Voltage vs Junction Temperature

Relative Light Output vs Junction Temperature

01

10

100

-40 -20 0 20 40 60 80 100 120 140TJ - JUNCTION TEMPERATURE - degC

RELA

TIVE

LIGH

T OUTPU

T (N

ORMAL

IZED

AT T

J=25degC

)

-030

-025

-020

-015

-010

-005

000

005

010

015

020

-40 -20 0 20 40 60 80 100 120 140

TJ - JUNCTION TEMPERATURE - degC

FORW

ARD VOLTAGE S

HIFT

- V

Red Orange

Red

Amber

Red Orange

Red

Amber

7

Intensity Bin Limit Table (131 Iv bin ratio)

Bin

Intensity (mcd) at 20mA

Min Max

V 4200 5500

W 5500 7200

X 7200 9300

Y 9300 12000

Z 12000 16000

1 16000 21000

Tolerance for each bin limit is plusmn 15

VF Bin Table (V at 20mA)

Bin ID Min Max

VD 18 20

VA 20 22

VB 22 24

Tolerance for each bin limit is plusmn 005V

Avago Color Bin on CIE 1931 Chromaticity Diagram

0280

0300

0320

0340

0360

0380

0400

0420

0440

0460

0500 0550 0600 0650 0700 0750 0800X

Y

2

4

6

Amber

Red

Red Orange

Red Color Range

MinDom

Max Dom X min Y Min X max Y max

618 630 06872 03126 06890 02943

06690 03149 07080 02920

Tolerance for each bin limit is plusmn 05nm

Amber Color Range

BinMin Dom

Max Dom Xmin Ymin Xmax Ymax

2 587 5895 05570 04420 05670 04250

05530 04400 05720 04270

4 5895 592 05720 04270 05820 04110

05670 04250 05870 04130

6 592 5945 05870 04130 05950 03980

05820 04110 06000 03990

Tolerance for each bin limit is plusmn 05nm

Red Orange Color Range

MinDom

Max Dom Xmin Ymin Xmax Ymax

612 619 06712 06887 06716 06549

03280 03109 03116 03282

Tolerance for each bin limit plusmn 05nm

NoteAll bin categories are established for classification of products Products may not be available in all bin categories Please contact Avago representative for further information

8

Precautions

Lead Forming The leads of an LED lamp may be preformed or cut to

length prior to insertion and soldering on PC board

For better control it is recommended to use proper tool to precisely form and cut the leads to applicable length rather than doing it manually

If manual lead cutting is necessary cut the leads after the soldering process The solder connection forms a mechanical ground which prevents mechanical stress due to lead cutting from traveling into LED package This is highly recommended for hand solder operation as the excess lead length also acts as small heat sink

Soldering and Handling Care must be taken during PCB assembly and

soldering process to prevent damage to the LED component

LED component may be effectively hand soldered to PCB However it is only recommended under unavoidable circumstances such as rework The closest manual soldering distance of the soldering heat source (soldering ironrsquos tip) to the body is 159mm Soldering the LED using soldering iron tip closer than 159mm might damage the LED

159mm

ESD precaution must be properly applied on the soldering station and personnel to prevent ESD damage to the LED component that is ESD sensitive Do refer to Avago application note AN 1142 for details The soldering iron used should have grounded tip to ensure electrostatic charge is properly grounded

Recommended soldering condition

Wave Soldering [1 2]

Manual Solder Dipping

Pre-heat temperature 105 degC Max -

Preheat time 60 sec Max -

Peak temperature 260 degC Max 260 degC Max

Dwell time 5 sec Max 5 sec Max

Note 1) Above conditions refers to measurement with thermocouple

mounted at the bottom of PCB2) It is recommended to use only bottom preheaters in order to reduce

thermal stress experienced by LED

Wave soldering parameters must be set and maintained according to the recommended temperature and dwell time Customer is advised to perform daily check on the soldering profile to ensure that it is always conforming to recommended soldering conditions

Anode

Note 1 PCB with different size and design (component density) will have

different heat mass (heat capacity) This might cause a change in temperature experienced by the board if same wave soldering setting is used So it is recommended to re-calibrate the soldering profile again before loading a new type of PCB

2 Avago Technologiesrsquo high brightness LED are using high efficiency LED die with single wire bond as shown below Customer is advised to take extra precaution during wave soldering to ensure that the maximum wave temperature does not exceed 260degC and the solder contact time does not exceeding 5sec Over-stressing the LED during soldering process might cause premature failure to the LED due to delamination

Avago Technologies LED Configuration

Note Electrical connection between bottom surface of LED die and the lead frame is achieved through conductive paste

Any alignment fixture that is being applied during wave soldering should be loosely fitted and should not apply weight or force on LED Non metal material is recommended as it will absorb less heat during wave soldering process

Note In order to further assist customer in designing jig accurately that fit Avago Technologiesrsquo product 3D model of the product is available upon request

At elevated temperature LED is more susceptible to mechanical stress Therefore PCB must allowed to cool down to room temperature prior to handling which includes removal of alignment fixture or pallet

If PCB board contains both through hole (TH) LED and other surface mount components it is recommended that surface mount components be soldered on the top side of the PCB If surface mount need to be on the bottom side these components should be soldered using reflow soldering prior to insertion the TH LED

Recommended PC board plated through holes (PTH) size for LED component leads

LED component lead size Diagonal

Plated through hole diameter

045 x 045 mm(0018x 0018 inch)

0636 mm(0025 inch)

098 to 108 mm(0039 to 0043 inch)

050 x 050 mm(0020x 0020 inch)

0707 mm(0028 inch)

105 to 115 mm(0041 to 0045 inch)

Over-sizing the PTH can lead to twisted LED after clinching On the other hand under sizing the PTH can cause difficulty inserting the TH LED

9

Refer to application note AN5334 for more information about soldering and handling of high brightness TH LED lamps

Example of Wave Soldering Temperature Profile for TH LED

Ammo Packs Drawing

Note The ammo-packs drawing is applicable for packaging option ndashDD amp -ZZ and regardless standoff or non-standoff

Recommended solder Sn63 (Leaded solder alloy)SAC305 (Lead free solder alloy)

Flux Rosin flux

Solder bath temperature 255degC plusmn 5degC (maximum peak temperature = 260degC)

Dwell time 30 sec - 50 sec(maximum = 5sec)

Note Allow for board to be sufficientlycooled to room temperature beforeexerting mechanical force

60sec Max

TIME (sec)

260 degC Max

105 degC Max

TEMPERA

TURE

(degC)

10

Packaging Box for Ammo Packs

Note The dimension for ammo pack is applicable for the device with standoff and without standoff

Packaging Label(i) Avago Mother Label (Available on packaging box of ammo pack and shipping box)

13

13

13

$$$

amp

13()

+amp13amp(amp+---(+)012-

DISCLAIMER AVAGOrsquoS PRODUCTS AND SOFTWARE ARE NOT SPECIFICALLY DESIGNED MANUFACTURED OR AUTHORIZED FOR SALE AS PARTS COMPONENTS OR ASSEMBLIES FOR THE PLANNING CONSTRUCTION MAINTENANCE OR DIRECT OPERATION OF A NUCLEAR FACILITY OR FOR USE IN MEDICAL DEVICES OR APPLICATIONS CUSTOMER IS SOLELY RESPONSIBLE AND WAIVES ALL RIGHTS TO MAKE CLAIMS AGAINST AVAGO OR ITS SUPPLIERS FOR ALL LOSS DAMAGE EXPENSE OR LIABILITY IN CONNECTION WITH SUCH USE

amp(313

313

amp

4

413

+)

$5amp136$

amp

13()

amp

(+)012-

(ii) Avago Baby Label (Only available on bulk packaging)

Acronyms and Definition

BIN

(i) Color bin only or VF bin only

(Applicable for part number with color bins but without VF bin OR part number with VF bins and no color bin)

OR

(ii) Color bin incorporated with VF Bin

(Applicable for part number that have both color bin and VF bin)

Example

(i) Color bin only or VF bin only

BIN 2 (represent color bin 2 only)

BIN VB (represent VF bin ldquoVBrdquo only)

(ii) Color bin incorporate with VF Bin

BIN 2VB

VB VF bin ldquoVBrdquo

2 Color bin 2 only

For product information and a complete list of distributors please go to our web site wwwavagotechcom

Avago Avago Technologies and the A logo are trademarks of Avago Technologies in the United States and other countriesData subject to change Copyright copy 2005-2010 Avago Technologies All rights reserved AV02-1687EN - February 23 2010

HLMP-Cx1A1B2A2B3A3BNew 5mm Blue and Green LED Lamps

Data Sheet

CAUTION INGaN devices are Class 1C HBM ESD sensitive per JEDEC Standard Please observe appropriate precautions during handling and processing Refer to Application Note AN ndash 1142 for additional details

Description

These high intensity blue and green T-1frac34 package LEDs are untinted and non-diffused Based on the most efficient and cost effective InGaN material technology and incor-porating second generation optics they produce well defined spatial radiation patterns at specific viewing cone angles

Advanced optical grade epoxy construction offers superior high temperature and moisture resistance per-formance in outdoor signal and sign applications

Features

Well defined spatial radiation pattern

High luminous output

Untinted Non-diffused

Available in Colorndash Blue 470nmndash Green 525nm

Viewing Angle 15deg 23deg and 30deg

Standoff or non-standoff

Superior resistance to moisture

Applications

Commercial outdoor advertising

Traffic Sign

Variable Message Sign

2

Package Dimensions

Drawing A (Non-standoff)

Drawing B (Standoff)

cathodeflat

Cathode

d

100 plusmn 0200039 plusmn 0008

130 plusmn 0150051 plusmn 0006870 plusmn 020

0343 plusmn 0008

500 plusmn 0200197 plusmn 0008

580 plusmn 0200228 plusmn 0008

254 plusmn 0380100 plusmn 0015

070 max0028

3160min1244

sq typ050 plusmn 0100020 plusmn 0004

100 min0039

Viewing Angle d

HLMP-Cx1B 1296plusmn025(0510plusmn0010)

HLMP-Cx2B 1232 plusmn025(0485plusmn0010)

HLMP-Cx3B 1200plusmn025(0472plusmn0010)

Notes1 All dimensions are in millimeters (inches) 2 Leads are mild steel with tin plating3 The epoxy meniscus is 150mm max

100 plusmn 0200039 plusmn 0008

070 max0028

870 plusmn 0200343 plusmn 0008

500 plusmn 0200197 plusmn 0008

3160min1244

Cathode 100 min0039

sq typ050 plusmn 0100020 plusmn 0004

254 plusmn 0380100 plusmn 0015

cathodeflat

580 plusmn 0200228 plusmn 0008

3

Device Selection Guide

Part Number ColorTypical Viewing angle 2frac12 (deg) [4]

Luminous Intensity Iv (mcd) at 20 mA [125]

Standoff Non Standoff

Package drawingMin Max

HLMP-CB1A-XY0DD Blue 15deg 7200 12000 Non Standoff A

HLMP-CB1A-XYBDD

HLMP-CB1A-XYCDD

HLMP-CB1B-XY0DD Standoff B

HLMP-CB1B-XYBDD

HLMP-CB1B-XYCDD

HLMP-CB2A-VW0DD 23deg 4200 7200 Non Standoff A

HLMP-CB2A-VWBDD

HLMP-CB2A-VWCDD

HLMP-CB2B-VW0DD Standoff B

HLMP-CB2B-VWBDD

HLMP-CB2B-VWCDD

HLMP-CB3A-UV0DD 30deg 3200 5500 Non Standoff A

HLMP-CB3A-UVBDD

HLMP-CB3A-UVCDD

HLMP-CB3B-UV0DD Standoff B

HLMP-CB3B-UVBDD

HLMP-CB3B-UVCDD

HLMP-CM1A-450DD Green 15deg 35000 59000 Non Standoff A

HLMP-CM1A-45BDD

HLMP-CM1A-45CDD

HLMP-CM1B-450DD Standoff B

HLMP-CM1B-45BDD

HLMP-CM1B-45CDD

HLMP-CM2A-120DD 23deg 16000 27000 Non Standoff A

HLMP-CM2A-12BDD

HLMP-CM2A-12CDD

HLMP-CM2B-120DD Standoff B

HLMP-CM2B-12BDD

HLMP-CM2B-12CDD

HLMP-CM3A-Z10DD 30deg 12000 21000 Non Standoff A

HLMP-CM3A-Z1BDD

HLMP-CM3A-Z1CDD

HLMP-CM3B-Z10DD Standoff B

HLMP-CM3B-Z1BDD

HLMP-CM3B-Z1CDD

Notes1 The luminous intensity is measured on the mechanical axis of the lamp package and it is tested with pulsing condition2 The optical axis is closely aligned with the package mechanical axis3 Dominant wavelength d is derived from the CIE Chromaticity Diagram and represents the color of the lamp4 frac12 is the off-axis angle where the luminous intensity is half the on-axis intensity 5 Tolerance for each bin limit is plusmn 15

4

Part Numbering System

Note please refer to AB 5337 for complete information on part numbering system

Packaging OptionDD Ammo Pack

Color Bin Selection0 Full DistributionB Color Bin 2 amp 3C Color Bin 3 amp 4

Maximum Intensity Bin 0 No maximum intensity limit (refer to selection guide)

Minimum Intensity Bin Refer to Device Selection Guide

Viewing Angle and Lead Standoffs1A 15deg without lead standoff1B 15deg with lead standoff2A 23deg without lead standoff2B 23deg with lead standoff3A 30deg without lead standoff3B 30deg with lead standoff

ColorB Blue 470M Green 525

HLMP C x xx x x x xx

Absolute Maximum Ratings TJ = 25degC

Parameter Blue Green Unit

DC Forward Current [1] 30 mA

Peak Forward Current 100 [2] mA

Power Dissipation 116 mW

Reverse Voltage 5 V

LED Junction Temperature 110 degC

Operating Temperature Range -40 to + 85 degC

Storage Temperature Range -40 to + 100 degC

Notes1 Derate linearly as shown in figure 42 Duty Factor 10 frequency 1KHz

5

Electrical Optical Characteristics TJ = 25degC

Parameter Symbol Min Typ Max Units Test Conditions

Forward VoltageGreen Blue

VF28 32 38

V IF = 20 mA

Reverse Voltage VR 5 V IR = 10 A

Dominant Wavelength[1]

GreenBlue

d51904600

52504700

53904800

nm IF = 20 mA

Peak WavelengthGreenBlue

PEAK516464

nm Peak of Wavelength of Spectral Distribution at IF = 20 mA

Spectral Half WidthGreenBlue

123023

nm IF = 20mA

Thermal Resistance RJ-PIN 240 degCW LED Junction-to-Pin

Luminous Efficacy [2]

GreenBlue

V51878

lmW Emitted Luminous Flux Emitted Radiant Flux

Thermal coefficient of dGreenBlue

00280024

nmdegC IF = 20 mA +25degC le TJ le +100degC

Notes1 The dominant wavelength is derived from the chromaticity Diagram and represents the color of the lamp2 The radiant intensity Ie in watts per steradian may be found from the equation Ie = IVV where IV is the luminous intensity in candelas and V is

the luminous efficacy in lumenswatt

6

Figure 1 Relative Intensity vs Wavelength Figure 2 Forward Current vs Forward Voltage

Figure 3 Relative Intensity vs Forward Current Figure 4 Maximum Forward Current vs Ambient Temperature

Figure 5 Relative Dominant Wavelength Shift vs Forward Current Figure 6 Radiation Pattern for 15deg

0001

0203

04

050607

08

0910

380 430 480 530 580 630WAVELENGTH - nm

RELA

TIVE

INTENS

ITY

GREENBLUE

0

20

40

60

80

100

0 1 2 3 4 5FORWARD VOLTAGE-V

FORW

ARD CU

RREN

T-m

A

00

05

10

15

20

25

30

35

0 20 40 60 80 100 120DC FORWARD CURRENT-mA

RELA

TIVE

LUM

INOUS INT

ENSI

TY(NOR

MAL

IZED

AT 20m

A)

GREEN

BLUE

-10

-5

0

5

10

0 20 40 60 80 100FORWARD CURRENT-mA

RELA

TIVE

DOM

INAN

T W

AVEL

ENGT

H SH

IFT -

nm GREEN

BLUE

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT -DEGREE

NORM

ALIZ

ED IN

TENS

ITY

0

5

10

15

20

25

30

35

0 20 40 60 80 100TA - AMBIENT TEMPERATURE - degC

I Fmax

- M

AXIM

UM FO

RWARD

CURR

ENT -

mA

7

Figure 7 Radiation Pattern for 23deg Figure 8 Radiation Pattern for 30deg

Figure 9 Relative Light Output vs Junction Temperature Figure 10 Relative Forward Voltage vs Junction Temperature

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT - DEGREE

NORM

ALIZ

ED IN

TENS

ITY

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT - DEGREE

NORM

ALIZ

ED IN

TENS

ITY

01

1

10

-40 -20 0 20 40 60 80 100 120TJ - JUNCTION TEMPERATURE TJ - JUNCTION TEMPERATURE

NORM

ALZI

ED IN

TENS

ITY (

PHOTO)

-03

-02

-01

0

01

02

03

-40 -20 0 20 40 60 80 100 120

FORW

ARD

VOLT

AGE S

HIFT

-VGreenBlue

GreenBlue

Intensity Bin Limit Table (131 Iv bin ratio)

BinIntensity (mcd) at 20mAMin Max

U 3200 4200

V 4200 5500

W 5500 7200

X 7200 9300

Y 9300 12000

Z 12000 16000

1 16000 21000

2 21000 27000

3 27000 35000

4 35000 45000

5 45000 59000

Tolerance for each bin limit is plusmn 15

Green Color Bin Table

Bin Min Dom Max Dom1 5190 5230

2 5230 5270

3 5270 5310

4 5310 5350

5 5350 5390

Tolerance for each bin limit is plusmn 05nm

Blue Color Bin Table

Bin Min Dom Max Dom1 4600 4640

2 4640 4680

3 4680 4720

4 4720 4760

5 4760 4800

Tolerance for each bin limit is plusmn 05nmNote 1 All bin categories are established for classification of products Products may not be available in all bin categories Please contact your Avago

representative for further information

8

Precautions

Lead Forming

The leads of an LED lamp may be preformed or cut to length prior to insertion and soldering on PC board

For better control it is recommended to use proper tool to precisely form and cut the leads to applicable length rather than doing it manually

If manual lead cutting is necessary cut the leads after the soldering process The solder connection forms a mechanical ground which prevents mechanical stress due to lead cutting from traveling into LED package This is highly recommended for hand solder operation as the excess lead length also acts as small heat sink

Soldering and Handling

Care must be taken during PCB assembly and soldering process to prevent damage to the LED component

LED component may be effectively hand soldered to PCB However it is only recommended under unavoidable circumstances such as rework The closest manual soldering distance of the soldering heat source (soldering ironrsquos tip) to the body is 159mm Soldering the LED using soldering iron tip closer than 159mm might damage the LED

ESD precaution must be properly applied on the 159mm

soldering station and personnel to prevent ESD damage to the LED component that is ESD sensitive Do refer to Avago application note AN 1142 for details The soldering iron used should have grounded tip to ensure electrostatic charge is properly grounded

Recommended soldering condition

Wave Soldering [1 2]

Manual Solder Dipping

Pre-heat temperature 105degC Max -

Preheat time 60 sec Max -

Peak temperature 260degC Max 260degC Max

Dwell time 5 sec Max 5 sec Max

Note 1 Above conditions refers to measurement with thermocouple

mounted at the bottom of PCB2 It is recommended to use only bottom preheaters in order to reduce

thermal stress experienced by LED

Wave soldering parameters must be set and maintained according to the recommended temperature and dwell time Customer is advised to perform daily check on the soldering profile to ensure that it is always conforming to recommended soldering conditions

Note 1 PCB with different size and design (component density) will have

different heat mass (heat capacity) This might cause a change in temperature experienced by the board if same wave soldering setting is used So it is recommended to re-calibrate the soldering profile again before loading a new type of PCB

Avago Technologies LED Configuration

Any alignment fixture that is being applied during wave soldering should be loosely fitted and should not apply weight or force on LED Non metal material is recommended as it will absorb less heat during wave soldering process

At elevated temperature LED is more susceptible to mechanical stress Therefore PCB must allowed to cool down to room temperature prior to handling which includes removal of alignment fixture or pallet

If PCB board contains both through hole (TH) LED and other surface mount components it is recommended that surface mount components be soldered on the top side of the PCB If surface mount need to be on the bottom side these components should be soldered using reflow soldering prior to insertion the TH LED

Recommended PC board plated through holes (PTH) size for LED component leads

LED component lead size Diagonal

Plated through hole diameter

045 x 045 mm(0018x 0018 inch)

0636 mm(0025 inch)

098 to 108 mm(0039 to 0043 inch)

050 x 050 mm(0020x 0020 inch)

0707 mm(0028 inch)

105 to 115 mm(0041 to 0045 inch)

Over-sizing the PTH can lead to twisted LED after clinching On the other hand under sizing the PTH can cause difficulty inserting the TH LED

Refer to application note AN5334 for more information about soldering and handling of high brightness TH LED lamps

CATHODE

InGaN Device

9

Example of Wave Soldering Temperature Profile for TH LED

Recommended solder Sn63 (Leaded solder alloy)SAC305 (Lead free solder alloy)

Flux Rosin flux

Solder bath temperature 255degC plusmn 5degC (maximum peak temperature = 260degC)

Dwell time 30 sec - 50 sec(maximum = 5sec)

Note Allow for board to be sufficientlycooled to room temperature beforeexerting mechanical force

60 sec Max

TIME (sec)

260degC Max

105degC Max

TEM

PERA

TURE

(degC)

Ammo Packs Drawing

Note The ammo-packs drawing is applicable for packaging option ndashDD amp -ZZ and regardless standoff or non-standoff

635 plusmn 1300250 plusmn 0051

1270 plusmn 1000500 plusmn 0039

9125 plusmn 062503595 plusmn 002459125 plusmn 062503595 plusmn 00245

1800 plusmn 05007085 plusmn 00195

070 plusmn 02000275 plusmn 00075 A A

1270 plusmn 0300500 plusmn 0012

VIEW AA

400 plusmn 02001575 plusmn 00075Oslash TYP

205 plusmn 10008070 plusmn 00394

CATHODE

10

Packaging Box for Ammo Packs

Note For InGaN device the ammo pack packaging box contain ESD logo

Packaging Label

(i) Avago Mother Label (Available on packaging box of ammo pack and shipping box)

LABEL ON THISSIDE OF BOX

FROM LEFT SIDE OF BOXADHESIVE TAPE MUST BEFACING UPWARDS

ANODE LEAD LEAVESTHE BOX FIRST

(1P) Item Part Number

(1T) Lot Lot Number

LPN

(9D)MFG Date Manufacturing Date

(P) Customer Item

(V) Vendor ID

DeptID Made In Country of Origin

(Q) QTY Quantity

CAT Intensity Bin

BIN Color Bin

(9D) Date Code Date Code

STANDARD LABEL LS0002 RoHS Compliant e3 max temp 260C

For product information and a complete list of distributors please go to our web site wwwavagotechcom

Avago Avago Technologies and the A logo are trademarks of Avago Technologies in the United States and other countriesData subject to change Copyright copy 2005-2009 Avago Technologies All rights reserved AV02-2228EN - December 15 2009

(ii) Avago Baby Label (Only available on bulk packaging)

(1P) PART Part Number

(1T) LOT Lot Number

(9D)MFG DATE Manufacturing Date

CO Country of Origin

Customer PN

Supplier Code

QUANTITY Packing Quantity

CAT Intensity Bin

BIN Color Bin

DATECODE Date Code

RoHS Compliant e3 max temp 260C Lamps Baby Label

DISCLAIMER Avagorsquos products and software are not specifically designed manufactured or authorized for sale as parts components or assemblies for the planning construction maintenenace or direct operation of a nuclear facility or for use in medical devices or applications Customer is solely responsible and waives all rights to make claims against avago or its suppliers for all loss damage expense or liability in connection with such use

Contents of Submittal

DIA Parking Signs Page 1 of 5

Skyline Products Inc

General Specifications for Full Color LED Inserts

DIA Parking Signs Page 2 of 5

Specification for Full Color LED Inserts Notes

10 Full Color LED VMS Inserts

11 Quality Assurance

ISO 90012008 certification for design manufacturing and service Current CDOT and DIA requirement

12 General ETL Listed for UL 48 UL50 and UL 1433 Current CDOT and DIA

requirement 13 Housing Properties Sign housing are designed in accordance to AASHTO Standard Specifications for Structural Supports for Highway Signs Luminaires and Traffic Signals ndash 6th Edition for wind speeds of up to 140 mph AASHTO group load combinations include total sign weight dead load ice and wind loads and the design meets the fatigue requirements for truck-induced gusts Snow loading is include in design loads for applicable geographical regions

Current CDOT and DIA requirement

Sealed housing Welding compliance with AWS standards

All welding shall be by an inert gas process in accordance with the American Welding Society (AWS) Standards 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum The LED DMS manufacturerrsquos welders and welding procedures shall be certified by an ANSIAWS Certified Welding Inspector to the 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum Proof of certification of all the LED DMS manufacturerrsquos welders and applicable welding procedures shall be supplied with the submittals The name phone number and address off the ANSIAWS Certified Welding Inspector that certified the LED VMS manufacturerrsquos welders and procedures shall also be provided with the submittals

Current CDOT and DIA requirement

Black KYNAR 500 coated face on mask and borders mdash 30-year coating guaranteed to not chip fade or peel for 20 years

Current CDOT and DIA requirement

The lens panel assembly shall consist of a KYNAR 500 coated aluminum mask over a clear glazing The lens panel assembly shall be modular in design interchangeable without misalignment of the lens panel and the LED pixels and removable from within the main sign housing

Current CDOT and DIA requirement

Aluminum face (090rdquo) mask over glazing with apertures for the pixels The lens panel aluminum mask shall be 0090 inch minimum thickness and finished with a matte black licensed factory applied KYNAR 500 Resin Fluoropolymer based coating system It shall be perforated to provide an aperture for each pixel on the display modules Each aperture shall be as small as possible without blocking the LED light output at the required viewing angle The Skyline aluminum face mask with aperture system will significantly minimize glare on the sign as it blocks more than 73 of sun rays making it very legible even with direct sunlight This method should be required over a ldquolouverrdquo system Louvers create a shelf above each row of pixels collecting snow ice dirt etc and ultimately inhibiting the display

Current CDOT and DIA requirement

Polycarbonate glazing 18rdquoGE LEXAN XL102UV Single lift face that allows a single technician to easily lift the entire face for safe fast and easy access to all the internal sign components

Current CDOT and DIA requirement

Mounting brackets Skyline will work with the appropriate parties to develop a mounting system to accommodate for the type of sign being provided and the structure requirements

Natural aluminum finish (excluding face) Current CDOT and DIA requirement

14 Environmental Control 8 watt per foot heat tape will be installed along the bottom of entire display area Provided heat tape will be controlled by the Advanced Humidity Sensing System of the controller

Current CDOT and DIA requirement

DIA Parking Signs Page 3 of 5

Environmental Sensors (1) Photocell Sensor (1) Internal Temperature Sensor (1) Humidity Sensor (1) Door Alarm

15 LED Display and Electronics Electronics designed and tested to -40degC to 85degC Current CDOT and DIA

requirement True 18-inch display (275 inch vertical and horizontal pitch) Current CDOT and DIA

requirement Display Matrix 7 high x 30 wide Legibility distance 200-1200 feet Current CDOT and DIA

requirement Printed circuit board are built to IPC-A-610D Class 2 certification Current CDOT and DIA

requirement Display modules are easily removable and replicable without the use of any additional tools

Current CDOT and DIA requirement

LED type Each Pixel contains three strings of LEDs

String 1 AlInGaP 30 degree LEDs (Red) String 2 InGaN 30 degree LEDs (Green) String 3 InGaN 30 degree LEDs (Blue)

Pixel design brightness 12400 candela at 20 mA (18rdquo characters) Current CDOT and DIA

requirement LED drive current

Red LED lt 30mA Blue and Green LEDs lt 15mA

All LEDs will have standoffs providing superior LED cooling and eliminate corrosion LED pixel protection and alignment device Silicon conformal coat will conform to MIL-I-46058C Type SR and IPC-CC-830 standards

Current CDOT and DIA requirement

Uniform LED color and brightness 256 minimum brightness levels Pixel Test

The pixel test shall be performed from the central controller on command and automatically once a day During a pixel test the operational status of each pixel shall be tested and then transmitted to the central controller or laptop computer This pixel status test shall report back all LED color string errors within each pixel A list of defective LED color strings shall be provided listing string color line number module number column number and row number for the associated pixel for each defective string The pixel test must be completed in less than 05 seconds regardless of message status

Current CDOT and DIA requirement

True Message Display Verification (Pixel Read) The TMDV shall be performed during both message downloads and during every sign poll from the central controller or laptop computer The TMDV shall perform a real-time read of the displayed message and shall return the operational state of each LED color string within each pixel to the central controller as it is currently displayed to the motorist including any errors This shall allow the central controller operator to see what is visibly displayed to the motorist on an individual pixel basis During a TMDV the operational state of each LED color string within each pixel shall be read by the sign controller to allow the central controller or laptop computer to show the actual message including static flashing and alternating messages that are visibly displayed on the sign in a WYSIWYG format This pixel read shall take place while a message is displayed on the sign without disturbing the message in any way Any flashing flickering blinking dimming or other disturbance of the message during this pixel read shall be cause for rejection of the sign The TMDV shall be an actual real time read of LED color strings at the time of

Current CDOT and DIA requirement

DIA Parking Signs Page 4 of 5

the associated sign poll or message download and shall not be accomplished by simulating errors based on the last pixel test

16 Power Supplies and Sensors High-efficiency power supplies Current CDOT and DIA

requirement Redundant power supply Current CDOT and DIA

requirement Power supply sensors Current CDOT and DIA

requirement Operational status feedback of all sensors Current CDOT and DIA

requirement All LED module power supply voltages shall be continuously measured and monitored by the sign controller The sign controller shall provide these voltage readings to the master controller or laptop computer upon command When a voltage drops below a critical value an error message shall be generated and transmitted to the master controller or laptop computer

17 AC Electrical AC Electrical components will conform to NEC standards Current CDOT and DIA

requirement GFCI outlet 20 Controller and Controller Cabinet 21 Sign Controller Skyline Advanced Controller will be located within each sign housing The controller shall monitor and control the ventilation system and all sensors within the sign housing

Ability to control multiple signs on a single sign structure NTCIP compliance Current CDOT and DIA

requirement 22 Cabinet Type A Skyline extended pole cabinet will be provided Natural aluminum exterior finish Pull-out laptop shelf Door alarm 23 Environmental Control Humidity sensor Internal temperature sensor 24 AC Electrical Conformity with NEC standards Current CDOT and DIA

requirement Circuit breakers Current CDOT and DIA

requirement GFCI outlet 25 Surge Protection Two-stage AC power surge protection with feedback and automatic shutdownisolation

Current CDOT and DIA requirement

The system power shall be protected by two stages of transient voltage suppression devices Tripping of each stage (or both if tripped simultaneously) of the surge protection shall cause the sign controller to call central and report the error condition (for dialup operation) or report the error condition to central on the next poll (for multi-drop operation) There shall be an option that is either enabled or disabled and is selected and downloaded from the central controller to the sign controller When this option is enabled tripping of the second stage of surge protection shall prevent power from reaching any components of the sign until the surge protection has been replaced When this option is disabled the sign will continue to function normally after the second stage of surge protection is tripped

30 Software Signs and Controllers shall be fully compatible with the DIA NTCIP sign software at no additional cost to the department in accordance with these specifications

DIA Parking Signs Page 5 of 5

40 Warranty and Telephone Technical Support One-year limited parts return-to-factory warranty Current CDOT and DIA

requirement Lifetime standard telephone support Current CDOT and DIA

requirement

  • Cover Page
  • Cover Letter
    • Cover Letter
    • Transmittal Letter
      • Product Details
        • Sign Brochure
        • Sign Details
        • System Block Diagram
        • Wiring Block Diagram
          • Industry Compliances
            • ISO Certificates
            • UL Authorization
            • NTCIP
            • Welding Procedures-Employees
              • Component Cut Sheets
                • Kynar
                • Lexan
                • Latch
                • Heat Tape
                • GFI
                • Hub
                • Controller
                • Comm Surge
                • AC Surge
                • Ethernet
                • Power Supply
                • LED
                  • Drawings
Page 33: )5217 $&&(66 6/,0/,1( - Denver International Airportbusiness.flydenver.com/bizpdf/DIAID_2318.pdfSign housings are designed in accordance with AASHTO Standard Specifications for Structural

5

Figure 1 Relative Intensity vs Peak Wavelength Figure 2 Forward Current vs Forward Voltage

Figure 3 Relative Luminous Intensity vs Forward Current Figure 4 Maximum Forward Current vs Ambient Temperature

Figure 5Radiation Pattern for 15deg Viewing Angle Lamp Figure 6 Radiation Pattern for 23deg Viewing Angle Lamp

0

20

40

60

80

100

0 1 2 3

FORWARD VOLTAGE-V

FORW

ARD

CURREN

T-mA

0005

1015

2025

3035

4045

50

0 20 40 60 80 100DC FORWARD CURRENT - mA

RELA

TIVE

LUM

INOU

S INTEN

SITY

(NORMAL

IZED

AT 2

0 mA)

0

10

20

30

40

50

60

0 20 40 60 80 100

TA - AMBIENT TEMPERATURE - -C

I FMAX

- MAX

IMUM

FORW

ARD

CURREN

T - mA

00

02

04

06

08

10

-90 -60 -30 0 30 60 90

ANGULAR DISPLACEMENT-DEGREE

NORM

ALIZED

INTE

NSIT

Y

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPLACEMENT-DEGREE

NORM

ALIZED

INTE

NSIT

Y

00

02

04

06

08

10

500 550 600 650WAVELENGTH - nm

RELA

TIVE

INTE

NSIT

Y RedAmber

Red Orange

6

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPLACEMENT-DEGREE

NORM

ALIZED

INTE

NSIT

Y

Figure 7 Radiation Pattern for 30deg Viewing Angle Lamp

Relative Forward Voltage vs Junction Temperature

Relative Light Output vs Junction Temperature

01

10

100

-40 -20 0 20 40 60 80 100 120 140TJ - JUNCTION TEMPERATURE - degC

RELA

TIVE

LIGH

T OUTPU

T (N

ORMAL

IZED

AT T

J=25degC

)

-030

-025

-020

-015

-010

-005

000

005

010

015

020

-40 -20 0 20 40 60 80 100 120 140

TJ - JUNCTION TEMPERATURE - degC

FORW

ARD VOLTAGE S

HIFT

- V

Red Orange

Red

Amber

Red Orange

Red

Amber

7

Intensity Bin Limit Table (131 Iv bin ratio)

Bin

Intensity (mcd) at 20mA

Min Max

V 4200 5500

W 5500 7200

X 7200 9300

Y 9300 12000

Z 12000 16000

1 16000 21000

Tolerance for each bin limit is plusmn 15

VF Bin Table (V at 20mA)

Bin ID Min Max

VD 18 20

VA 20 22

VB 22 24

Tolerance for each bin limit is plusmn 005V

Avago Color Bin on CIE 1931 Chromaticity Diagram

0280

0300

0320

0340

0360

0380

0400

0420

0440

0460

0500 0550 0600 0650 0700 0750 0800X

Y

2

4

6

Amber

Red

Red Orange

Red Color Range

MinDom

Max Dom X min Y Min X max Y max

618 630 06872 03126 06890 02943

06690 03149 07080 02920

Tolerance for each bin limit is plusmn 05nm

Amber Color Range

BinMin Dom

Max Dom Xmin Ymin Xmax Ymax

2 587 5895 05570 04420 05670 04250

05530 04400 05720 04270

4 5895 592 05720 04270 05820 04110

05670 04250 05870 04130

6 592 5945 05870 04130 05950 03980

05820 04110 06000 03990

Tolerance for each bin limit is plusmn 05nm

Red Orange Color Range

MinDom

Max Dom Xmin Ymin Xmax Ymax

612 619 06712 06887 06716 06549

03280 03109 03116 03282

Tolerance for each bin limit plusmn 05nm

NoteAll bin categories are established for classification of products Products may not be available in all bin categories Please contact Avago representative for further information

8

Precautions

Lead Forming The leads of an LED lamp may be preformed or cut to

length prior to insertion and soldering on PC board

For better control it is recommended to use proper tool to precisely form and cut the leads to applicable length rather than doing it manually

If manual lead cutting is necessary cut the leads after the soldering process The solder connection forms a mechanical ground which prevents mechanical stress due to lead cutting from traveling into LED package This is highly recommended for hand solder operation as the excess lead length also acts as small heat sink

Soldering and Handling Care must be taken during PCB assembly and

soldering process to prevent damage to the LED component

LED component may be effectively hand soldered to PCB However it is only recommended under unavoidable circumstances such as rework The closest manual soldering distance of the soldering heat source (soldering ironrsquos tip) to the body is 159mm Soldering the LED using soldering iron tip closer than 159mm might damage the LED

159mm

ESD precaution must be properly applied on the soldering station and personnel to prevent ESD damage to the LED component that is ESD sensitive Do refer to Avago application note AN 1142 for details The soldering iron used should have grounded tip to ensure electrostatic charge is properly grounded

Recommended soldering condition

Wave Soldering [1 2]

Manual Solder Dipping

Pre-heat temperature 105 degC Max -

Preheat time 60 sec Max -

Peak temperature 260 degC Max 260 degC Max

Dwell time 5 sec Max 5 sec Max

Note 1) Above conditions refers to measurement with thermocouple

mounted at the bottom of PCB2) It is recommended to use only bottom preheaters in order to reduce

thermal stress experienced by LED

Wave soldering parameters must be set and maintained according to the recommended temperature and dwell time Customer is advised to perform daily check on the soldering profile to ensure that it is always conforming to recommended soldering conditions

Anode

Note 1 PCB with different size and design (component density) will have

different heat mass (heat capacity) This might cause a change in temperature experienced by the board if same wave soldering setting is used So it is recommended to re-calibrate the soldering profile again before loading a new type of PCB

2 Avago Technologiesrsquo high brightness LED are using high efficiency LED die with single wire bond as shown below Customer is advised to take extra precaution during wave soldering to ensure that the maximum wave temperature does not exceed 260degC and the solder contact time does not exceeding 5sec Over-stressing the LED during soldering process might cause premature failure to the LED due to delamination

Avago Technologies LED Configuration

Note Electrical connection between bottom surface of LED die and the lead frame is achieved through conductive paste

Any alignment fixture that is being applied during wave soldering should be loosely fitted and should not apply weight or force on LED Non metal material is recommended as it will absorb less heat during wave soldering process

Note In order to further assist customer in designing jig accurately that fit Avago Technologiesrsquo product 3D model of the product is available upon request

At elevated temperature LED is more susceptible to mechanical stress Therefore PCB must allowed to cool down to room temperature prior to handling which includes removal of alignment fixture or pallet

If PCB board contains both through hole (TH) LED and other surface mount components it is recommended that surface mount components be soldered on the top side of the PCB If surface mount need to be on the bottom side these components should be soldered using reflow soldering prior to insertion the TH LED

Recommended PC board plated through holes (PTH) size for LED component leads

LED component lead size Diagonal

Plated through hole diameter

045 x 045 mm(0018x 0018 inch)

0636 mm(0025 inch)

098 to 108 mm(0039 to 0043 inch)

050 x 050 mm(0020x 0020 inch)

0707 mm(0028 inch)

105 to 115 mm(0041 to 0045 inch)

Over-sizing the PTH can lead to twisted LED after clinching On the other hand under sizing the PTH can cause difficulty inserting the TH LED

9

Refer to application note AN5334 for more information about soldering and handling of high brightness TH LED lamps

Example of Wave Soldering Temperature Profile for TH LED

Ammo Packs Drawing

Note The ammo-packs drawing is applicable for packaging option ndashDD amp -ZZ and regardless standoff or non-standoff

Recommended solder Sn63 (Leaded solder alloy)SAC305 (Lead free solder alloy)

Flux Rosin flux

Solder bath temperature 255degC plusmn 5degC (maximum peak temperature = 260degC)

Dwell time 30 sec - 50 sec(maximum = 5sec)

Note Allow for board to be sufficientlycooled to room temperature beforeexerting mechanical force

60sec Max

TIME (sec)

260 degC Max

105 degC Max

TEMPERA

TURE

(degC)

10

Packaging Box for Ammo Packs

Note The dimension for ammo pack is applicable for the device with standoff and without standoff

Packaging Label(i) Avago Mother Label (Available on packaging box of ammo pack and shipping box)

13

13

13

$$$

amp

13()

+amp13amp(amp+---(+)012-

DISCLAIMER AVAGOrsquoS PRODUCTS AND SOFTWARE ARE NOT SPECIFICALLY DESIGNED MANUFACTURED OR AUTHORIZED FOR SALE AS PARTS COMPONENTS OR ASSEMBLIES FOR THE PLANNING CONSTRUCTION MAINTENANCE OR DIRECT OPERATION OF A NUCLEAR FACILITY OR FOR USE IN MEDICAL DEVICES OR APPLICATIONS CUSTOMER IS SOLELY RESPONSIBLE AND WAIVES ALL RIGHTS TO MAKE CLAIMS AGAINST AVAGO OR ITS SUPPLIERS FOR ALL LOSS DAMAGE EXPENSE OR LIABILITY IN CONNECTION WITH SUCH USE

amp(313

313

amp

4

413

+)

$5amp136$

amp

13()

amp

(+)012-

(ii) Avago Baby Label (Only available on bulk packaging)

Acronyms and Definition

BIN

(i) Color bin only or VF bin only

(Applicable for part number with color bins but without VF bin OR part number with VF bins and no color bin)

OR

(ii) Color bin incorporated with VF Bin

(Applicable for part number that have both color bin and VF bin)

Example

(i) Color bin only or VF bin only

BIN 2 (represent color bin 2 only)

BIN VB (represent VF bin ldquoVBrdquo only)

(ii) Color bin incorporate with VF Bin

BIN 2VB

VB VF bin ldquoVBrdquo

2 Color bin 2 only

For product information and a complete list of distributors please go to our web site wwwavagotechcom

Avago Avago Technologies and the A logo are trademarks of Avago Technologies in the United States and other countriesData subject to change Copyright copy 2005-2010 Avago Technologies All rights reserved AV02-1687EN - February 23 2010

HLMP-Cx1A1B2A2B3A3BNew 5mm Blue and Green LED Lamps

Data Sheet

CAUTION INGaN devices are Class 1C HBM ESD sensitive per JEDEC Standard Please observe appropriate precautions during handling and processing Refer to Application Note AN ndash 1142 for additional details

Description

These high intensity blue and green T-1frac34 package LEDs are untinted and non-diffused Based on the most efficient and cost effective InGaN material technology and incor-porating second generation optics they produce well defined spatial radiation patterns at specific viewing cone angles

Advanced optical grade epoxy construction offers superior high temperature and moisture resistance per-formance in outdoor signal and sign applications

Features

Well defined spatial radiation pattern

High luminous output

Untinted Non-diffused

Available in Colorndash Blue 470nmndash Green 525nm

Viewing Angle 15deg 23deg and 30deg

Standoff or non-standoff

Superior resistance to moisture

Applications

Commercial outdoor advertising

Traffic Sign

Variable Message Sign

2

Package Dimensions

Drawing A (Non-standoff)

Drawing B (Standoff)

cathodeflat

Cathode

d

100 plusmn 0200039 plusmn 0008

130 plusmn 0150051 plusmn 0006870 plusmn 020

0343 plusmn 0008

500 plusmn 0200197 plusmn 0008

580 plusmn 0200228 plusmn 0008

254 plusmn 0380100 plusmn 0015

070 max0028

3160min1244

sq typ050 plusmn 0100020 plusmn 0004

100 min0039

Viewing Angle d

HLMP-Cx1B 1296plusmn025(0510plusmn0010)

HLMP-Cx2B 1232 plusmn025(0485plusmn0010)

HLMP-Cx3B 1200plusmn025(0472plusmn0010)

Notes1 All dimensions are in millimeters (inches) 2 Leads are mild steel with tin plating3 The epoxy meniscus is 150mm max

100 plusmn 0200039 plusmn 0008

070 max0028

870 plusmn 0200343 plusmn 0008

500 plusmn 0200197 plusmn 0008

3160min1244

Cathode 100 min0039

sq typ050 plusmn 0100020 plusmn 0004

254 plusmn 0380100 plusmn 0015

cathodeflat

580 plusmn 0200228 plusmn 0008

3

Device Selection Guide

Part Number ColorTypical Viewing angle 2frac12 (deg) [4]

Luminous Intensity Iv (mcd) at 20 mA [125]

Standoff Non Standoff

Package drawingMin Max

HLMP-CB1A-XY0DD Blue 15deg 7200 12000 Non Standoff A

HLMP-CB1A-XYBDD

HLMP-CB1A-XYCDD

HLMP-CB1B-XY0DD Standoff B

HLMP-CB1B-XYBDD

HLMP-CB1B-XYCDD

HLMP-CB2A-VW0DD 23deg 4200 7200 Non Standoff A

HLMP-CB2A-VWBDD

HLMP-CB2A-VWCDD

HLMP-CB2B-VW0DD Standoff B

HLMP-CB2B-VWBDD

HLMP-CB2B-VWCDD

HLMP-CB3A-UV0DD 30deg 3200 5500 Non Standoff A

HLMP-CB3A-UVBDD

HLMP-CB3A-UVCDD

HLMP-CB3B-UV0DD Standoff B

HLMP-CB3B-UVBDD

HLMP-CB3B-UVCDD

HLMP-CM1A-450DD Green 15deg 35000 59000 Non Standoff A

HLMP-CM1A-45BDD

HLMP-CM1A-45CDD

HLMP-CM1B-450DD Standoff B

HLMP-CM1B-45BDD

HLMP-CM1B-45CDD

HLMP-CM2A-120DD 23deg 16000 27000 Non Standoff A

HLMP-CM2A-12BDD

HLMP-CM2A-12CDD

HLMP-CM2B-120DD Standoff B

HLMP-CM2B-12BDD

HLMP-CM2B-12CDD

HLMP-CM3A-Z10DD 30deg 12000 21000 Non Standoff A

HLMP-CM3A-Z1BDD

HLMP-CM3A-Z1CDD

HLMP-CM3B-Z10DD Standoff B

HLMP-CM3B-Z1BDD

HLMP-CM3B-Z1CDD

Notes1 The luminous intensity is measured on the mechanical axis of the lamp package and it is tested with pulsing condition2 The optical axis is closely aligned with the package mechanical axis3 Dominant wavelength d is derived from the CIE Chromaticity Diagram and represents the color of the lamp4 frac12 is the off-axis angle where the luminous intensity is half the on-axis intensity 5 Tolerance for each bin limit is plusmn 15

4

Part Numbering System

Note please refer to AB 5337 for complete information on part numbering system

Packaging OptionDD Ammo Pack

Color Bin Selection0 Full DistributionB Color Bin 2 amp 3C Color Bin 3 amp 4

Maximum Intensity Bin 0 No maximum intensity limit (refer to selection guide)

Minimum Intensity Bin Refer to Device Selection Guide

Viewing Angle and Lead Standoffs1A 15deg without lead standoff1B 15deg with lead standoff2A 23deg without lead standoff2B 23deg with lead standoff3A 30deg without lead standoff3B 30deg with lead standoff

ColorB Blue 470M Green 525

HLMP C x xx x x x xx

Absolute Maximum Ratings TJ = 25degC

Parameter Blue Green Unit

DC Forward Current [1] 30 mA

Peak Forward Current 100 [2] mA

Power Dissipation 116 mW

Reverse Voltage 5 V

LED Junction Temperature 110 degC

Operating Temperature Range -40 to + 85 degC

Storage Temperature Range -40 to + 100 degC

Notes1 Derate linearly as shown in figure 42 Duty Factor 10 frequency 1KHz

5

Electrical Optical Characteristics TJ = 25degC

Parameter Symbol Min Typ Max Units Test Conditions

Forward VoltageGreen Blue

VF28 32 38

V IF = 20 mA

Reverse Voltage VR 5 V IR = 10 A

Dominant Wavelength[1]

GreenBlue

d51904600

52504700

53904800

nm IF = 20 mA

Peak WavelengthGreenBlue

PEAK516464

nm Peak of Wavelength of Spectral Distribution at IF = 20 mA

Spectral Half WidthGreenBlue

123023

nm IF = 20mA

Thermal Resistance RJ-PIN 240 degCW LED Junction-to-Pin

Luminous Efficacy [2]

GreenBlue

V51878

lmW Emitted Luminous Flux Emitted Radiant Flux

Thermal coefficient of dGreenBlue

00280024

nmdegC IF = 20 mA +25degC le TJ le +100degC

Notes1 The dominant wavelength is derived from the chromaticity Diagram and represents the color of the lamp2 The radiant intensity Ie in watts per steradian may be found from the equation Ie = IVV where IV is the luminous intensity in candelas and V is

the luminous efficacy in lumenswatt

6

Figure 1 Relative Intensity vs Wavelength Figure 2 Forward Current vs Forward Voltage

Figure 3 Relative Intensity vs Forward Current Figure 4 Maximum Forward Current vs Ambient Temperature

Figure 5 Relative Dominant Wavelength Shift vs Forward Current Figure 6 Radiation Pattern for 15deg

0001

0203

04

050607

08

0910

380 430 480 530 580 630WAVELENGTH - nm

RELA

TIVE

INTENS

ITY

GREENBLUE

0

20

40

60

80

100

0 1 2 3 4 5FORWARD VOLTAGE-V

FORW

ARD CU

RREN

T-m

A

00

05

10

15

20

25

30

35

0 20 40 60 80 100 120DC FORWARD CURRENT-mA

RELA

TIVE

LUM

INOUS INT

ENSI

TY(NOR

MAL

IZED

AT 20m

A)

GREEN

BLUE

-10

-5

0

5

10

0 20 40 60 80 100FORWARD CURRENT-mA

RELA

TIVE

DOM

INAN

T W

AVEL

ENGT

H SH

IFT -

nm GREEN

BLUE

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT -DEGREE

NORM

ALIZ

ED IN

TENS

ITY

0

5

10

15

20

25

30

35

0 20 40 60 80 100TA - AMBIENT TEMPERATURE - degC

I Fmax

- M

AXIM

UM FO

RWARD

CURR

ENT -

mA

7

Figure 7 Radiation Pattern for 23deg Figure 8 Radiation Pattern for 30deg

Figure 9 Relative Light Output vs Junction Temperature Figure 10 Relative Forward Voltage vs Junction Temperature

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT - DEGREE

NORM

ALIZ

ED IN

TENS

ITY

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT - DEGREE

NORM

ALIZ

ED IN

TENS

ITY

01

1

10

-40 -20 0 20 40 60 80 100 120TJ - JUNCTION TEMPERATURE TJ - JUNCTION TEMPERATURE

NORM

ALZI

ED IN

TENS

ITY (

PHOTO)

-03

-02

-01

0

01

02

03

-40 -20 0 20 40 60 80 100 120

FORW

ARD

VOLT

AGE S

HIFT

-VGreenBlue

GreenBlue

Intensity Bin Limit Table (131 Iv bin ratio)

BinIntensity (mcd) at 20mAMin Max

U 3200 4200

V 4200 5500

W 5500 7200

X 7200 9300

Y 9300 12000

Z 12000 16000

1 16000 21000

2 21000 27000

3 27000 35000

4 35000 45000

5 45000 59000

Tolerance for each bin limit is plusmn 15

Green Color Bin Table

Bin Min Dom Max Dom1 5190 5230

2 5230 5270

3 5270 5310

4 5310 5350

5 5350 5390

Tolerance for each bin limit is plusmn 05nm

Blue Color Bin Table

Bin Min Dom Max Dom1 4600 4640

2 4640 4680

3 4680 4720

4 4720 4760

5 4760 4800

Tolerance for each bin limit is plusmn 05nmNote 1 All bin categories are established for classification of products Products may not be available in all bin categories Please contact your Avago

representative for further information

8

Precautions

Lead Forming

The leads of an LED lamp may be preformed or cut to length prior to insertion and soldering on PC board

For better control it is recommended to use proper tool to precisely form and cut the leads to applicable length rather than doing it manually

If manual lead cutting is necessary cut the leads after the soldering process The solder connection forms a mechanical ground which prevents mechanical stress due to lead cutting from traveling into LED package This is highly recommended for hand solder operation as the excess lead length also acts as small heat sink

Soldering and Handling

Care must be taken during PCB assembly and soldering process to prevent damage to the LED component

LED component may be effectively hand soldered to PCB However it is only recommended under unavoidable circumstances such as rework The closest manual soldering distance of the soldering heat source (soldering ironrsquos tip) to the body is 159mm Soldering the LED using soldering iron tip closer than 159mm might damage the LED

ESD precaution must be properly applied on the 159mm

soldering station and personnel to prevent ESD damage to the LED component that is ESD sensitive Do refer to Avago application note AN 1142 for details The soldering iron used should have grounded tip to ensure electrostatic charge is properly grounded

Recommended soldering condition

Wave Soldering [1 2]

Manual Solder Dipping

Pre-heat temperature 105degC Max -

Preheat time 60 sec Max -

Peak temperature 260degC Max 260degC Max

Dwell time 5 sec Max 5 sec Max

Note 1 Above conditions refers to measurement with thermocouple

mounted at the bottom of PCB2 It is recommended to use only bottom preheaters in order to reduce

thermal stress experienced by LED

Wave soldering parameters must be set and maintained according to the recommended temperature and dwell time Customer is advised to perform daily check on the soldering profile to ensure that it is always conforming to recommended soldering conditions

Note 1 PCB with different size and design (component density) will have

different heat mass (heat capacity) This might cause a change in temperature experienced by the board if same wave soldering setting is used So it is recommended to re-calibrate the soldering profile again before loading a new type of PCB

Avago Technologies LED Configuration

Any alignment fixture that is being applied during wave soldering should be loosely fitted and should not apply weight or force on LED Non metal material is recommended as it will absorb less heat during wave soldering process

At elevated temperature LED is more susceptible to mechanical stress Therefore PCB must allowed to cool down to room temperature prior to handling which includes removal of alignment fixture or pallet

If PCB board contains both through hole (TH) LED and other surface mount components it is recommended that surface mount components be soldered on the top side of the PCB If surface mount need to be on the bottom side these components should be soldered using reflow soldering prior to insertion the TH LED

Recommended PC board plated through holes (PTH) size for LED component leads

LED component lead size Diagonal

Plated through hole diameter

045 x 045 mm(0018x 0018 inch)

0636 mm(0025 inch)

098 to 108 mm(0039 to 0043 inch)

050 x 050 mm(0020x 0020 inch)

0707 mm(0028 inch)

105 to 115 mm(0041 to 0045 inch)

Over-sizing the PTH can lead to twisted LED after clinching On the other hand under sizing the PTH can cause difficulty inserting the TH LED

Refer to application note AN5334 for more information about soldering and handling of high brightness TH LED lamps

CATHODE

InGaN Device

9

Example of Wave Soldering Temperature Profile for TH LED

Recommended solder Sn63 (Leaded solder alloy)SAC305 (Lead free solder alloy)

Flux Rosin flux

Solder bath temperature 255degC plusmn 5degC (maximum peak temperature = 260degC)

Dwell time 30 sec - 50 sec(maximum = 5sec)

Note Allow for board to be sufficientlycooled to room temperature beforeexerting mechanical force

60 sec Max

TIME (sec)

260degC Max

105degC Max

TEM

PERA

TURE

(degC)

Ammo Packs Drawing

Note The ammo-packs drawing is applicable for packaging option ndashDD amp -ZZ and regardless standoff or non-standoff

635 plusmn 1300250 plusmn 0051

1270 plusmn 1000500 plusmn 0039

9125 plusmn 062503595 plusmn 002459125 plusmn 062503595 plusmn 00245

1800 plusmn 05007085 plusmn 00195

070 plusmn 02000275 plusmn 00075 A A

1270 plusmn 0300500 plusmn 0012

VIEW AA

400 plusmn 02001575 plusmn 00075Oslash TYP

205 plusmn 10008070 plusmn 00394

CATHODE

10

Packaging Box for Ammo Packs

Note For InGaN device the ammo pack packaging box contain ESD logo

Packaging Label

(i) Avago Mother Label (Available on packaging box of ammo pack and shipping box)

LABEL ON THISSIDE OF BOX

FROM LEFT SIDE OF BOXADHESIVE TAPE MUST BEFACING UPWARDS

ANODE LEAD LEAVESTHE BOX FIRST

(1P) Item Part Number

(1T) Lot Lot Number

LPN

(9D)MFG Date Manufacturing Date

(P) Customer Item

(V) Vendor ID

DeptID Made In Country of Origin

(Q) QTY Quantity

CAT Intensity Bin

BIN Color Bin

(9D) Date Code Date Code

STANDARD LABEL LS0002 RoHS Compliant e3 max temp 260C

For product information and a complete list of distributors please go to our web site wwwavagotechcom

Avago Avago Technologies and the A logo are trademarks of Avago Technologies in the United States and other countriesData subject to change Copyright copy 2005-2009 Avago Technologies All rights reserved AV02-2228EN - December 15 2009

(ii) Avago Baby Label (Only available on bulk packaging)

(1P) PART Part Number

(1T) LOT Lot Number

(9D)MFG DATE Manufacturing Date

CO Country of Origin

Customer PN

Supplier Code

QUANTITY Packing Quantity

CAT Intensity Bin

BIN Color Bin

DATECODE Date Code

RoHS Compliant e3 max temp 260C Lamps Baby Label

DISCLAIMER Avagorsquos products and software are not specifically designed manufactured or authorized for sale as parts components or assemblies for the planning construction maintenenace or direct operation of a nuclear facility or for use in medical devices or applications Customer is solely responsible and waives all rights to make claims against avago or its suppliers for all loss damage expense or liability in connection with such use

Contents of Submittal

DIA Parking Signs Page 1 of 5

Skyline Products Inc

General Specifications for Full Color LED Inserts

DIA Parking Signs Page 2 of 5

Specification for Full Color LED Inserts Notes

10 Full Color LED VMS Inserts

11 Quality Assurance

ISO 90012008 certification for design manufacturing and service Current CDOT and DIA requirement

12 General ETL Listed for UL 48 UL50 and UL 1433 Current CDOT and DIA

requirement 13 Housing Properties Sign housing are designed in accordance to AASHTO Standard Specifications for Structural Supports for Highway Signs Luminaires and Traffic Signals ndash 6th Edition for wind speeds of up to 140 mph AASHTO group load combinations include total sign weight dead load ice and wind loads and the design meets the fatigue requirements for truck-induced gusts Snow loading is include in design loads for applicable geographical regions

Current CDOT and DIA requirement

Sealed housing Welding compliance with AWS standards

All welding shall be by an inert gas process in accordance with the American Welding Society (AWS) Standards 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum The LED DMS manufacturerrsquos welders and welding procedures shall be certified by an ANSIAWS Certified Welding Inspector to the 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum Proof of certification of all the LED DMS manufacturerrsquos welders and applicable welding procedures shall be supplied with the submittals The name phone number and address off the ANSIAWS Certified Welding Inspector that certified the LED VMS manufacturerrsquos welders and procedures shall also be provided with the submittals

Current CDOT and DIA requirement

Black KYNAR 500 coated face on mask and borders mdash 30-year coating guaranteed to not chip fade or peel for 20 years

Current CDOT and DIA requirement

The lens panel assembly shall consist of a KYNAR 500 coated aluminum mask over a clear glazing The lens panel assembly shall be modular in design interchangeable without misalignment of the lens panel and the LED pixels and removable from within the main sign housing

Current CDOT and DIA requirement

Aluminum face (090rdquo) mask over glazing with apertures for the pixels The lens panel aluminum mask shall be 0090 inch minimum thickness and finished with a matte black licensed factory applied KYNAR 500 Resin Fluoropolymer based coating system It shall be perforated to provide an aperture for each pixel on the display modules Each aperture shall be as small as possible without blocking the LED light output at the required viewing angle The Skyline aluminum face mask with aperture system will significantly minimize glare on the sign as it blocks more than 73 of sun rays making it very legible even with direct sunlight This method should be required over a ldquolouverrdquo system Louvers create a shelf above each row of pixels collecting snow ice dirt etc and ultimately inhibiting the display

Current CDOT and DIA requirement

Polycarbonate glazing 18rdquoGE LEXAN XL102UV Single lift face that allows a single technician to easily lift the entire face for safe fast and easy access to all the internal sign components

Current CDOT and DIA requirement

Mounting brackets Skyline will work with the appropriate parties to develop a mounting system to accommodate for the type of sign being provided and the structure requirements

Natural aluminum finish (excluding face) Current CDOT and DIA requirement

14 Environmental Control 8 watt per foot heat tape will be installed along the bottom of entire display area Provided heat tape will be controlled by the Advanced Humidity Sensing System of the controller

Current CDOT and DIA requirement

DIA Parking Signs Page 3 of 5

Environmental Sensors (1) Photocell Sensor (1) Internal Temperature Sensor (1) Humidity Sensor (1) Door Alarm

15 LED Display and Electronics Electronics designed and tested to -40degC to 85degC Current CDOT and DIA

requirement True 18-inch display (275 inch vertical and horizontal pitch) Current CDOT and DIA

requirement Display Matrix 7 high x 30 wide Legibility distance 200-1200 feet Current CDOT and DIA

requirement Printed circuit board are built to IPC-A-610D Class 2 certification Current CDOT and DIA

requirement Display modules are easily removable and replicable without the use of any additional tools

Current CDOT and DIA requirement

LED type Each Pixel contains three strings of LEDs

String 1 AlInGaP 30 degree LEDs (Red) String 2 InGaN 30 degree LEDs (Green) String 3 InGaN 30 degree LEDs (Blue)

Pixel design brightness 12400 candela at 20 mA (18rdquo characters) Current CDOT and DIA

requirement LED drive current

Red LED lt 30mA Blue and Green LEDs lt 15mA

All LEDs will have standoffs providing superior LED cooling and eliminate corrosion LED pixel protection and alignment device Silicon conformal coat will conform to MIL-I-46058C Type SR and IPC-CC-830 standards

Current CDOT and DIA requirement

Uniform LED color and brightness 256 minimum brightness levels Pixel Test

The pixel test shall be performed from the central controller on command and automatically once a day During a pixel test the operational status of each pixel shall be tested and then transmitted to the central controller or laptop computer This pixel status test shall report back all LED color string errors within each pixel A list of defective LED color strings shall be provided listing string color line number module number column number and row number for the associated pixel for each defective string The pixel test must be completed in less than 05 seconds regardless of message status

Current CDOT and DIA requirement

True Message Display Verification (Pixel Read) The TMDV shall be performed during both message downloads and during every sign poll from the central controller or laptop computer The TMDV shall perform a real-time read of the displayed message and shall return the operational state of each LED color string within each pixel to the central controller as it is currently displayed to the motorist including any errors This shall allow the central controller operator to see what is visibly displayed to the motorist on an individual pixel basis During a TMDV the operational state of each LED color string within each pixel shall be read by the sign controller to allow the central controller or laptop computer to show the actual message including static flashing and alternating messages that are visibly displayed on the sign in a WYSIWYG format This pixel read shall take place while a message is displayed on the sign without disturbing the message in any way Any flashing flickering blinking dimming or other disturbance of the message during this pixel read shall be cause for rejection of the sign The TMDV shall be an actual real time read of LED color strings at the time of

Current CDOT and DIA requirement

DIA Parking Signs Page 4 of 5

the associated sign poll or message download and shall not be accomplished by simulating errors based on the last pixel test

16 Power Supplies and Sensors High-efficiency power supplies Current CDOT and DIA

requirement Redundant power supply Current CDOT and DIA

requirement Power supply sensors Current CDOT and DIA

requirement Operational status feedback of all sensors Current CDOT and DIA

requirement All LED module power supply voltages shall be continuously measured and monitored by the sign controller The sign controller shall provide these voltage readings to the master controller or laptop computer upon command When a voltage drops below a critical value an error message shall be generated and transmitted to the master controller or laptop computer

17 AC Electrical AC Electrical components will conform to NEC standards Current CDOT and DIA

requirement GFCI outlet 20 Controller and Controller Cabinet 21 Sign Controller Skyline Advanced Controller will be located within each sign housing The controller shall monitor and control the ventilation system and all sensors within the sign housing

Ability to control multiple signs on a single sign structure NTCIP compliance Current CDOT and DIA

requirement 22 Cabinet Type A Skyline extended pole cabinet will be provided Natural aluminum exterior finish Pull-out laptop shelf Door alarm 23 Environmental Control Humidity sensor Internal temperature sensor 24 AC Electrical Conformity with NEC standards Current CDOT and DIA

requirement Circuit breakers Current CDOT and DIA

requirement GFCI outlet 25 Surge Protection Two-stage AC power surge protection with feedback and automatic shutdownisolation

Current CDOT and DIA requirement

The system power shall be protected by two stages of transient voltage suppression devices Tripping of each stage (or both if tripped simultaneously) of the surge protection shall cause the sign controller to call central and report the error condition (for dialup operation) or report the error condition to central on the next poll (for multi-drop operation) There shall be an option that is either enabled or disabled and is selected and downloaded from the central controller to the sign controller When this option is enabled tripping of the second stage of surge protection shall prevent power from reaching any components of the sign until the surge protection has been replaced When this option is disabled the sign will continue to function normally after the second stage of surge protection is tripped

30 Software Signs and Controllers shall be fully compatible with the DIA NTCIP sign software at no additional cost to the department in accordance with these specifications

DIA Parking Signs Page 5 of 5

40 Warranty and Telephone Technical Support One-year limited parts return-to-factory warranty Current CDOT and DIA

requirement Lifetime standard telephone support Current CDOT and DIA

requirement

  • Cover Page
  • Cover Letter
    • Cover Letter
    • Transmittal Letter
      • Product Details
        • Sign Brochure
        • Sign Details
        • System Block Diagram
        • Wiring Block Diagram
          • Industry Compliances
            • ISO Certificates
            • UL Authorization
            • NTCIP
            • Welding Procedures-Employees
              • Component Cut Sheets
                • Kynar
                • Lexan
                • Latch
                • Heat Tape
                • GFI
                • Hub
                • Controller
                • Comm Surge
                • AC Surge
                • Ethernet
                • Power Supply
                • LED
                  • Drawings
Page 34: )5217 $&&(66 6/,0/,1( - Denver International Airportbusiness.flydenver.com/bizpdf/DIAID_2318.pdfSign housings are designed in accordance with AASHTO Standard Specifications for Structural

6

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPLACEMENT-DEGREE

NORM

ALIZED

INTE

NSIT

Y

Figure 7 Radiation Pattern for 30deg Viewing Angle Lamp

Relative Forward Voltage vs Junction Temperature

Relative Light Output vs Junction Temperature

01

10

100

-40 -20 0 20 40 60 80 100 120 140TJ - JUNCTION TEMPERATURE - degC

RELA

TIVE

LIGH

T OUTPU

T (N

ORMAL

IZED

AT T

J=25degC

)

-030

-025

-020

-015

-010

-005

000

005

010

015

020

-40 -20 0 20 40 60 80 100 120 140

TJ - JUNCTION TEMPERATURE - degC

FORW

ARD VOLTAGE S

HIFT

- V

Red Orange

Red

Amber

Red Orange

Red

Amber

7

Intensity Bin Limit Table (131 Iv bin ratio)

Bin

Intensity (mcd) at 20mA

Min Max

V 4200 5500

W 5500 7200

X 7200 9300

Y 9300 12000

Z 12000 16000

1 16000 21000

Tolerance for each bin limit is plusmn 15

VF Bin Table (V at 20mA)

Bin ID Min Max

VD 18 20

VA 20 22

VB 22 24

Tolerance for each bin limit is plusmn 005V

Avago Color Bin on CIE 1931 Chromaticity Diagram

0280

0300

0320

0340

0360

0380

0400

0420

0440

0460

0500 0550 0600 0650 0700 0750 0800X

Y

2

4

6

Amber

Red

Red Orange

Red Color Range

MinDom

Max Dom X min Y Min X max Y max

618 630 06872 03126 06890 02943

06690 03149 07080 02920

Tolerance for each bin limit is plusmn 05nm

Amber Color Range

BinMin Dom

Max Dom Xmin Ymin Xmax Ymax

2 587 5895 05570 04420 05670 04250

05530 04400 05720 04270

4 5895 592 05720 04270 05820 04110

05670 04250 05870 04130

6 592 5945 05870 04130 05950 03980

05820 04110 06000 03990

Tolerance for each bin limit is plusmn 05nm

Red Orange Color Range

MinDom

Max Dom Xmin Ymin Xmax Ymax

612 619 06712 06887 06716 06549

03280 03109 03116 03282

Tolerance for each bin limit plusmn 05nm

NoteAll bin categories are established for classification of products Products may not be available in all bin categories Please contact Avago representative for further information

8

Precautions

Lead Forming The leads of an LED lamp may be preformed or cut to

length prior to insertion and soldering on PC board

For better control it is recommended to use proper tool to precisely form and cut the leads to applicable length rather than doing it manually

If manual lead cutting is necessary cut the leads after the soldering process The solder connection forms a mechanical ground which prevents mechanical stress due to lead cutting from traveling into LED package This is highly recommended for hand solder operation as the excess lead length also acts as small heat sink

Soldering and Handling Care must be taken during PCB assembly and

soldering process to prevent damage to the LED component

LED component may be effectively hand soldered to PCB However it is only recommended under unavoidable circumstances such as rework The closest manual soldering distance of the soldering heat source (soldering ironrsquos tip) to the body is 159mm Soldering the LED using soldering iron tip closer than 159mm might damage the LED

159mm

ESD precaution must be properly applied on the soldering station and personnel to prevent ESD damage to the LED component that is ESD sensitive Do refer to Avago application note AN 1142 for details The soldering iron used should have grounded tip to ensure electrostatic charge is properly grounded

Recommended soldering condition

Wave Soldering [1 2]

Manual Solder Dipping

Pre-heat temperature 105 degC Max -

Preheat time 60 sec Max -

Peak temperature 260 degC Max 260 degC Max

Dwell time 5 sec Max 5 sec Max

Note 1) Above conditions refers to measurement with thermocouple

mounted at the bottom of PCB2) It is recommended to use only bottom preheaters in order to reduce

thermal stress experienced by LED

Wave soldering parameters must be set and maintained according to the recommended temperature and dwell time Customer is advised to perform daily check on the soldering profile to ensure that it is always conforming to recommended soldering conditions

Anode

Note 1 PCB with different size and design (component density) will have

different heat mass (heat capacity) This might cause a change in temperature experienced by the board if same wave soldering setting is used So it is recommended to re-calibrate the soldering profile again before loading a new type of PCB

2 Avago Technologiesrsquo high brightness LED are using high efficiency LED die with single wire bond as shown below Customer is advised to take extra precaution during wave soldering to ensure that the maximum wave temperature does not exceed 260degC and the solder contact time does not exceeding 5sec Over-stressing the LED during soldering process might cause premature failure to the LED due to delamination

Avago Technologies LED Configuration

Note Electrical connection between bottom surface of LED die and the lead frame is achieved through conductive paste

Any alignment fixture that is being applied during wave soldering should be loosely fitted and should not apply weight or force on LED Non metal material is recommended as it will absorb less heat during wave soldering process

Note In order to further assist customer in designing jig accurately that fit Avago Technologiesrsquo product 3D model of the product is available upon request

At elevated temperature LED is more susceptible to mechanical stress Therefore PCB must allowed to cool down to room temperature prior to handling which includes removal of alignment fixture or pallet

If PCB board contains both through hole (TH) LED and other surface mount components it is recommended that surface mount components be soldered on the top side of the PCB If surface mount need to be on the bottom side these components should be soldered using reflow soldering prior to insertion the TH LED

Recommended PC board plated through holes (PTH) size for LED component leads

LED component lead size Diagonal

Plated through hole diameter

045 x 045 mm(0018x 0018 inch)

0636 mm(0025 inch)

098 to 108 mm(0039 to 0043 inch)

050 x 050 mm(0020x 0020 inch)

0707 mm(0028 inch)

105 to 115 mm(0041 to 0045 inch)

Over-sizing the PTH can lead to twisted LED after clinching On the other hand under sizing the PTH can cause difficulty inserting the TH LED

9

Refer to application note AN5334 for more information about soldering and handling of high brightness TH LED lamps

Example of Wave Soldering Temperature Profile for TH LED

Ammo Packs Drawing

Note The ammo-packs drawing is applicable for packaging option ndashDD amp -ZZ and regardless standoff or non-standoff

Recommended solder Sn63 (Leaded solder alloy)SAC305 (Lead free solder alloy)

Flux Rosin flux

Solder bath temperature 255degC plusmn 5degC (maximum peak temperature = 260degC)

Dwell time 30 sec - 50 sec(maximum = 5sec)

Note Allow for board to be sufficientlycooled to room temperature beforeexerting mechanical force

60sec Max

TIME (sec)

260 degC Max

105 degC Max

TEMPERA

TURE

(degC)

10

Packaging Box for Ammo Packs

Note The dimension for ammo pack is applicable for the device with standoff and without standoff

Packaging Label(i) Avago Mother Label (Available on packaging box of ammo pack and shipping box)

13

13

13

$$$

amp

13()

+amp13amp(amp+---(+)012-

DISCLAIMER AVAGOrsquoS PRODUCTS AND SOFTWARE ARE NOT SPECIFICALLY DESIGNED MANUFACTURED OR AUTHORIZED FOR SALE AS PARTS COMPONENTS OR ASSEMBLIES FOR THE PLANNING CONSTRUCTION MAINTENANCE OR DIRECT OPERATION OF A NUCLEAR FACILITY OR FOR USE IN MEDICAL DEVICES OR APPLICATIONS CUSTOMER IS SOLELY RESPONSIBLE AND WAIVES ALL RIGHTS TO MAKE CLAIMS AGAINST AVAGO OR ITS SUPPLIERS FOR ALL LOSS DAMAGE EXPENSE OR LIABILITY IN CONNECTION WITH SUCH USE

amp(313

313

amp

4

413

+)

$5amp136$

amp

13()

amp

(+)012-

(ii) Avago Baby Label (Only available on bulk packaging)

Acronyms and Definition

BIN

(i) Color bin only or VF bin only

(Applicable for part number with color bins but without VF bin OR part number with VF bins and no color bin)

OR

(ii) Color bin incorporated with VF Bin

(Applicable for part number that have both color bin and VF bin)

Example

(i) Color bin only or VF bin only

BIN 2 (represent color bin 2 only)

BIN VB (represent VF bin ldquoVBrdquo only)

(ii) Color bin incorporate with VF Bin

BIN 2VB

VB VF bin ldquoVBrdquo

2 Color bin 2 only

For product information and a complete list of distributors please go to our web site wwwavagotechcom

Avago Avago Technologies and the A logo are trademarks of Avago Technologies in the United States and other countriesData subject to change Copyright copy 2005-2010 Avago Technologies All rights reserved AV02-1687EN - February 23 2010

HLMP-Cx1A1B2A2B3A3BNew 5mm Blue and Green LED Lamps

Data Sheet

CAUTION INGaN devices are Class 1C HBM ESD sensitive per JEDEC Standard Please observe appropriate precautions during handling and processing Refer to Application Note AN ndash 1142 for additional details

Description

These high intensity blue and green T-1frac34 package LEDs are untinted and non-diffused Based on the most efficient and cost effective InGaN material technology and incor-porating second generation optics they produce well defined spatial radiation patterns at specific viewing cone angles

Advanced optical grade epoxy construction offers superior high temperature and moisture resistance per-formance in outdoor signal and sign applications

Features

Well defined spatial radiation pattern

High luminous output

Untinted Non-diffused

Available in Colorndash Blue 470nmndash Green 525nm

Viewing Angle 15deg 23deg and 30deg

Standoff or non-standoff

Superior resistance to moisture

Applications

Commercial outdoor advertising

Traffic Sign

Variable Message Sign

2

Package Dimensions

Drawing A (Non-standoff)

Drawing B (Standoff)

cathodeflat

Cathode

d

100 plusmn 0200039 plusmn 0008

130 plusmn 0150051 plusmn 0006870 plusmn 020

0343 plusmn 0008

500 plusmn 0200197 plusmn 0008

580 plusmn 0200228 plusmn 0008

254 plusmn 0380100 plusmn 0015

070 max0028

3160min1244

sq typ050 plusmn 0100020 plusmn 0004

100 min0039

Viewing Angle d

HLMP-Cx1B 1296plusmn025(0510plusmn0010)

HLMP-Cx2B 1232 plusmn025(0485plusmn0010)

HLMP-Cx3B 1200plusmn025(0472plusmn0010)

Notes1 All dimensions are in millimeters (inches) 2 Leads are mild steel with tin plating3 The epoxy meniscus is 150mm max

100 plusmn 0200039 plusmn 0008

070 max0028

870 plusmn 0200343 plusmn 0008

500 plusmn 0200197 plusmn 0008

3160min1244

Cathode 100 min0039

sq typ050 plusmn 0100020 plusmn 0004

254 plusmn 0380100 plusmn 0015

cathodeflat

580 plusmn 0200228 plusmn 0008

3

Device Selection Guide

Part Number ColorTypical Viewing angle 2frac12 (deg) [4]

Luminous Intensity Iv (mcd) at 20 mA [125]

Standoff Non Standoff

Package drawingMin Max

HLMP-CB1A-XY0DD Blue 15deg 7200 12000 Non Standoff A

HLMP-CB1A-XYBDD

HLMP-CB1A-XYCDD

HLMP-CB1B-XY0DD Standoff B

HLMP-CB1B-XYBDD

HLMP-CB1B-XYCDD

HLMP-CB2A-VW0DD 23deg 4200 7200 Non Standoff A

HLMP-CB2A-VWBDD

HLMP-CB2A-VWCDD

HLMP-CB2B-VW0DD Standoff B

HLMP-CB2B-VWBDD

HLMP-CB2B-VWCDD

HLMP-CB3A-UV0DD 30deg 3200 5500 Non Standoff A

HLMP-CB3A-UVBDD

HLMP-CB3A-UVCDD

HLMP-CB3B-UV0DD Standoff B

HLMP-CB3B-UVBDD

HLMP-CB3B-UVCDD

HLMP-CM1A-450DD Green 15deg 35000 59000 Non Standoff A

HLMP-CM1A-45BDD

HLMP-CM1A-45CDD

HLMP-CM1B-450DD Standoff B

HLMP-CM1B-45BDD

HLMP-CM1B-45CDD

HLMP-CM2A-120DD 23deg 16000 27000 Non Standoff A

HLMP-CM2A-12BDD

HLMP-CM2A-12CDD

HLMP-CM2B-120DD Standoff B

HLMP-CM2B-12BDD

HLMP-CM2B-12CDD

HLMP-CM3A-Z10DD 30deg 12000 21000 Non Standoff A

HLMP-CM3A-Z1BDD

HLMP-CM3A-Z1CDD

HLMP-CM3B-Z10DD Standoff B

HLMP-CM3B-Z1BDD

HLMP-CM3B-Z1CDD

Notes1 The luminous intensity is measured on the mechanical axis of the lamp package and it is tested with pulsing condition2 The optical axis is closely aligned with the package mechanical axis3 Dominant wavelength d is derived from the CIE Chromaticity Diagram and represents the color of the lamp4 frac12 is the off-axis angle where the luminous intensity is half the on-axis intensity 5 Tolerance for each bin limit is plusmn 15

4

Part Numbering System

Note please refer to AB 5337 for complete information on part numbering system

Packaging OptionDD Ammo Pack

Color Bin Selection0 Full DistributionB Color Bin 2 amp 3C Color Bin 3 amp 4

Maximum Intensity Bin 0 No maximum intensity limit (refer to selection guide)

Minimum Intensity Bin Refer to Device Selection Guide

Viewing Angle and Lead Standoffs1A 15deg without lead standoff1B 15deg with lead standoff2A 23deg without lead standoff2B 23deg with lead standoff3A 30deg without lead standoff3B 30deg with lead standoff

ColorB Blue 470M Green 525

HLMP C x xx x x x xx

Absolute Maximum Ratings TJ = 25degC

Parameter Blue Green Unit

DC Forward Current [1] 30 mA

Peak Forward Current 100 [2] mA

Power Dissipation 116 mW

Reverse Voltage 5 V

LED Junction Temperature 110 degC

Operating Temperature Range -40 to + 85 degC

Storage Temperature Range -40 to + 100 degC

Notes1 Derate linearly as shown in figure 42 Duty Factor 10 frequency 1KHz

5

Electrical Optical Characteristics TJ = 25degC

Parameter Symbol Min Typ Max Units Test Conditions

Forward VoltageGreen Blue

VF28 32 38

V IF = 20 mA

Reverse Voltage VR 5 V IR = 10 A

Dominant Wavelength[1]

GreenBlue

d51904600

52504700

53904800

nm IF = 20 mA

Peak WavelengthGreenBlue

PEAK516464

nm Peak of Wavelength of Spectral Distribution at IF = 20 mA

Spectral Half WidthGreenBlue

123023

nm IF = 20mA

Thermal Resistance RJ-PIN 240 degCW LED Junction-to-Pin

Luminous Efficacy [2]

GreenBlue

V51878

lmW Emitted Luminous Flux Emitted Radiant Flux

Thermal coefficient of dGreenBlue

00280024

nmdegC IF = 20 mA +25degC le TJ le +100degC

Notes1 The dominant wavelength is derived from the chromaticity Diagram and represents the color of the lamp2 The radiant intensity Ie in watts per steradian may be found from the equation Ie = IVV where IV is the luminous intensity in candelas and V is

the luminous efficacy in lumenswatt

6

Figure 1 Relative Intensity vs Wavelength Figure 2 Forward Current vs Forward Voltage

Figure 3 Relative Intensity vs Forward Current Figure 4 Maximum Forward Current vs Ambient Temperature

Figure 5 Relative Dominant Wavelength Shift vs Forward Current Figure 6 Radiation Pattern for 15deg

0001

0203

04

050607

08

0910

380 430 480 530 580 630WAVELENGTH - nm

RELA

TIVE

INTENS

ITY

GREENBLUE

0

20

40

60

80

100

0 1 2 3 4 5FORWARD VOLTAGE-V

FORW

ARD CU

RREN

T-m

A

00

05

10

15

20

25

30

35

0 20 40 60 80 100 120DC FORWARD CURRENT-mA

RELA

TIVE

LUM

INOUS INT

ENSI

TY(NOR

MAL

IZED

AT 20m

A)

GREEN

BLUE

-10

-5

0

5

10

0 20 40 60 80 100FORWARD CURRENT-mA

RELA

TIVE

DOM

INAN

T W

AVEL

ENGT

H SH

IFT -

nm GREEN

BLUE

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT -DEGREE

NORM

ALIZ

ED IN

TENS

ITY

0

5

10

15

20

25

30

35

0 20 40 60 80 100TA - AMBIENT TEMPERATURE - degC

I Fmax

- M

AXIM

UM FO

RWARD

CURR

ENT -

mA

7

Figure 7 Radiation Pattern for 23deg Figure 8 Radiation Pattern for 30deg

Figure 9 Relative Light Output vs Junction Temperature Figure 10 Relative Forward Voltage vs Junction Temperature

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT - DEGREE

NORM

ALIZ

ED IN

TENS

ITY

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT - DEGREE

NORM

ALIZ

ED IN

TENS

ITY

01

1

10

-40 -20 0 20 40 60 80 100 120TJ - JUNCTION TEMPERATURE TJ - JUNCTION TEMPERATURE

NORM

ALZI

ED IN

TENS

ITY (

PHOTO)

-03

-02

-01

0

01

02

03

-40 -20 0 20 40 60 80 100 120

FORW

ARD

VOLT

AGE S

HIFT

-VGreenBlue

GreenBlue

Intensity Bin Limit Table (131 Iv bin ratio)

BinIntensity (mcd) at 20mAMin Max

U 3200 4200

V 4200 5500

W 5500 7200

X 7200 9300

Y 9300 12000

Z 12000 16000

1 16000 21000

2 21000 27000

3 27000 35000

4 35000 45000

5 45000 59000

Tolerance for each bin limit is plusmn 15

Green Color Bin Table

Bin Min Dom Max Dom1 5190 5230

2 5230 5270

3 5270 5310

4 5310 5350

5 5350 5390

Tolerance for each bin limit is plusmn 05nm

Blue Color Bin Table

Bin Min Dom Max Dom1 4600 4640

2 4640 4680

3 4680 4720

4 4720 4760

5 4760 4800

Tolerance for each bin limit is plusmn 05nmNote 1 All bin categories are established for classification of products Products may not be available in all bin categories Please contact your Avago

representative for further information

8

Precautions

Lead Forming

The leads of an LED lamp may be preformed or cut to length prior to insertion and soldering on PC board

For better control it is recommended to use proper tool to precisely form and cut the leads to applicable length rather than doing it manually

If manual lead cutting is necessary cut the leads after the soldering process The solder connection forms a mechanical ground which prevents mechanical stress due to lead cutting from traveling into LED package This is highly recommended for hand solder operation as the excess lead length also acts as small heat sink

Soldering and Handling

Care must be taken during PCB assembly and soldering process to prevent damage to the LED component

LED component may be effectively hand soldered to PCB However it is only recommended under unavoidable circumstances such as rework The closest manual soldering distance of the soldering heat source (soldering ironrsquos tip) to the body is 159mm Soldering the LED using soldering iron tip closer than 159mm might damage the LED

ESD precaution must be properly applied on the 159mm

soldering station and personnel to prevent ESD damage to the LED component that is ESD sensitive Do refer to Avago application note AN 1142 for details The soldering iron used should have grounded tip to ensure electrostatic charge is properly grounded

Recommended soldering condition

Wave Soldering [1 2]

Manual Solder Dipping

Pre-heat temperature 105degC Max -

Preheat time 60 sec Max -

Peak temperature 260degC Max 260degC Max

Dwell time 5 sec Max 5 sec Max

Note 1 Above conditions refers to measurement with thermocouple

mounted at the bottom of PCB2 It is recommended to use only bottom preheaters in order to reduce

thermal stress experienced by LED

Wave soldering parameters must be set and maintained according to the recommended temperature and dwell time Customer is advised to perform daily check on the soldering profile to ensure that it is always conforming to recommended soldering conditions

Note 1 PCB with different size and design (component density) will have

different heat mass (heat capacity) This might cause a change in temperature experienced by the board if same wave soldering setting is used So it is recommended to re-calibrate the soldering profile again before loading a new type of PCB

Avago Technologies LED Configuration

Any alignment fixture that is being applied during wave soldering should be loosely fitted and should not apply weight or force on LED Non metal material is recommended as it will absorb less heat during wave soldering process

At elevated temperature LED is more susceptible to mechanical stress Therefore PCB must allowed to cool down to room temperature prior to handling which includes removal of alignment fixture or pallet

If PCB board contains both through hole (TH) LED and other surface mount components it is recommended that surface mount components be soldered on the top side of the PCB If surface mount need to be on the bottom side these components should be soldered using reflow soldering prior to insertion the TH LED

Recommended PC board plated through holes (PTH) size for LED component leads

LED component lead size Diagonal

Plated through hole diameter

045 x 045 mm(0018x 0018 inch)

0636 mm(0025 inch)

098 to 108 mm(0039 to 0043 inch)

050 x 050 mm(0020x 0020 inch)

0707 mm(0028 inch)

105 to 115 mm(0041 to 0045 inch)

Over-sizing the PTH can lead to twisted LED after clinching On the other hand under sizing the PTH can cause difficulty inserting the TH LED

Refer to application note AN5334 for more information about soldering and handling of high brightness TH LED lamps

CATHODE

InGaN Device

9

Example of Wave Soldering Temperature Profile for TH LED

Recommended solder Sn63 (Leaded solder alloy)SAC305 (Lead free solder alloy)

Flux Rosin flux

Solder bath temperature 255degC plusmn 5degC (maximum peak temperature = 260degC)

Dwell time 30 sec - 50 sec(maximum = 5sec)

Note Allow for board to be sufficientlycooled to room temperature beforeexerting mechanical force

60 sec Max

TIME (sec)

260degC Max

105degC Max

TEM

PERA

TURE

(degC)

Ammo Packs Drawing

Note The ammo-packs drawing is applicable for packaging option ndashDD amp -ZZ and regardless standoff or non-standoff

635 plusmn 1300250 plusmn 0051

1270 plusmn 1000500 plusmn 0039

9125 plusmn 062503595 plusmn 002459125 plusmn 062503595 plusmn 00245

1800 plusmn 05007085 plusmn 00195

070 plusmn 02000275 plusmn 00075 A A

1270 plusmn 0300500 plusmn 0012

VIEW AA

400 plusmn 02001575 plusmn 00075Oslash TYP

205 plusmn 10008070 plusmn 00394

CATHODE

10

Packaging Box for Ammo Packs

Note For InGaN device the ammo pack packaging box contain ESD logo

Packaging Label

(i) Avago Mother Label (Available on packaging box of ammo pack and shipping box)

LABEL ON THISSIDE OF BOX

FROM LEFT SIDE OF BOXADHESIVE TAPE MUST BEFACING UPWARDS

ANODE LEAD LEAVESTHE BOX FIRST

(1P) Item Part Number

(1T) Lot Lot Number

LPN

(9D)MFG Date Manufacturing Date

(P) Customer Item

(V) Vendor ID

DeptID Made In Country of Origin

(Q) QTY Quantity

CAT Intensity Bin

BIN Color Bin

(9D) Date Code Date Code

STANDARD LABEL LS0002 RoHS Compliant e3 max temp 260C

For product information and a complete list of distributors please go to our web site wwwavagotechcom

Avago Avago Technologies and the A logo are trademarks of Avago Technologies in the United States and other countriesData subject to change Copyright copy 2005-2009 Avago Technologies All rights reserved AV02-2228EN - December 15 2009

(ii) Avago Baby Label (Only available on bulk packaging)

(1P) PART Part Number

(1T) LOT Lot Number

(9D)MFG DATE Manufacturing Date

CO Country of Origin

Customer PN

Supplier Code

QUANTITY Packing Quantity

CAT Intensity Bin

BIN Color Bin

DATECODE Date Code

RoHS Compliant e3 max temp 260C Lamps Baby Label

DISCLAIMER Avagorsquos products and software are not specifically designed manufactured or authorized for sale as parts components or assemblies for the planning construction maintenenace or direct operation of a nuclear facility or for use in medical devices or applications Customer is solely responsible and waives all rights to make claims against avago or its suppliers for all loss damage expense or liability in connection with such use

Contents of Submittal

DIA Parking Signs Page 1 of 5

Skyline Products Inc

General Specifications for Full Color LED Inserts

DIA Parking Signs Page 2 of 5

Specification for Full Color LED Inserts Notes

10 Full Color LED VMS Inserts

11 Quality Assurance

ISO 90012008 certification for design manufacturing and service Current CDOT and DIA requirement

12 General ETL Listed for UL 48 UL50 and UL 1433 Current CDOT and DIA

requirement 13 Housing Properties Sign housing are designed in accordance to AASHTO Standard Specifications for Structural Supports for Highway Signs Luminaires and Traffic Signals ndash 6th Edition for wind speeds of up to 140 mph AASHTO group load combinations include total sign weight dead load ice and wind loads and the design meets the fatigue requirements for truck-induced gusts Snow loading is include in design loads for applicable geographical regions

Current CDOT and DIA requirement

Sealed housing Welding compliance with AWS standards

All welding shall be by an inert gas process in accordance with the American Welding Society (AWS) Standards 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum The LED DMS manufacturerrsquos welders and welding procedures shall be certified by an ANSIAWS Certified Welding Inspector to the 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum Proof of certification of all the LED DMS manufacturerrsquos welders and applicable welding procedures shall be supplied with the submittals The name phone number and address off the ANSIAWS Certified Welding Inspector that certified the LED VMS manufacturerrsquos welders and procedures shall also be provided with the submittals

Current CDOT and DIA requirement

Black KYNAR 500 coated face on mask and borders mdash 30-year coating guaranteed to not chip fade or peel for 20 years

Current CDOT and DIA requirement

The lens panel assembly shall consist of a KYNAR 500 coated aluminum mask over a clear glazing The lens panel assembly shall be modular in design interchangeable without misalignment of the lens panel and the LED pixels and removable from within the main sign housing

Current CDOT and DIA requirement

Aluminum face (090rdquo) mask over glazing with apertures for the pixels The lens panel aluminum mask shall be 0090 inch minimum thickness and finished with a matte black licensed factory applied KYNAR 500 Resin Fluoropolymer based coating system It shall be perforated to provide an aperture for each pixel on the display modules Each aperture shall be as small as possible without blocking the LED light output at the required viewing angle The Skyline aluminum face mask with aperture system will significantly minimize glare on the sign as it blocks more than 73 of sun rays making it very legible even with direct sunlight This method should be required over a ldquolouverrdquo system Louvers create a shelf above each row of pixels collecting snow ice dirt etc and ultimately inhibiting the display

Current CDOT and DIA requirement

Polycarbonate glazing 18rdquoGE LEXAN XL102UV Single lift face that allows a single technician to easily lift the entire face for safe fast and easy access to all the internal sign components

Current CDOT and DIA requirement

Mounting brackets Skyline will work with the appropriate parties to develop a mounting system to accommodate for the type of sign being provided and the structure requirements

Natural aluminum finish (excluding face) Current CDOT and DIA requirement

14 Environmental Control 8 watt per foot heat tape will be installed along the bottom of entire display area Provided heat tape will be controlled by the Advanced Humidity Sensing System of the controller

Current CDOT and DIA requirement

DIA Parking Signs Page 3 of 5

Environmental Sensors (1) Photocell Sensor (1) Internal Temperature Sensor (1) Humidity Sensor (1) Door Alarm

15 LED Display and Electronics Electronics designed and tested to -40degC to 85degC Current CDOT and DIA

requirement True 18-inch display (275 inch vertical and horizontal pitch) Current CDOT and DIA

requirement Display Matrix 7 high x 30 wide Legibility distance 200-1200 feet Current CDOT and DIA

requirement Printed circuit board are built to IPC-A-610D Class 2 certification Current CDOT and DIA

requirement Display modules are easily removable and replicable without the use of any additional tools

Current CDOT and DIA requirement

LED type Each Pixel contains three strings of LEDs

String 1 AlInGaP 30 degree LEDs (Red) String 2 InGaN 30 degree LEDs (Green) String 3 InGaN 30 degree LEDs (Blue)

Pixel design brightness 12400 candela at 20 mA (18rdquo characters) Current CDOT and DIA

requirement LED drive current

Red LED lt 30mA Blue and Green LEDs lt 15mA

All LEDs will have standoffs providing superior LED cooling and eliminate corrosion LED pixel protection and alignment device Silicon conformal coat will conform to MIL-I-46058C Type SR and IPC-CC-830 standards

Current CDOT and DIA requirement

Uniform LED color and brightness 256 minimum brightness levels Pixel Test

The pixel test shall be performed from the central controller on command and automatically once a day During a pixel test the operational status of each pixel shall be tested and then transmitted to the central controller or laptop computer This pixel status test shall report back all LED color string errors within each pixel A list of defective LED color strings shall be provided listing string color line number module number column number and row number for the associated pixel for each defective string The pixel test must be completed in less than 05 seconds regardless of message status

Current CDOT and DIA requirement

True Message Display Verification (Pixel Read) The TMDV shall be performed during both message downloads and during every sign poll from the central controller or laptop computer The TMDV shall perform a real-time read of the displayed message and shall return the operational state of each LED color string within each pixel to the central controller as it is currently displayed to the motorist including any errors This shall allow the central controller operator to see what is visibly displayed to the motorist on an individual pixel basis During a TMDV the operational state of each LED color string within each pixel shall be read by the sign controller to allow the central controller or laptop computer to show the actual message including static flashing and alternating messages that are visibly displayed on the sign in a WYSIWYG format This pixel read shall take place while a message is displayed on the sign without disturbing the message in any way Any flashing flickering blinking dimming or other disturbance of the message during this pixel read shall be cause for rejection of the sign The TMDV shall be an actual real time read of LED color strings at the time of

Current CDOT and DIA requirement

DIA Parking Signs Page 4 of 5

the associated sign poll or message download and shall not be accomplished by simulating errors based on the last pixel test

16 Power Supplies and Sensors High-efficiency power supplies Current CDOT and DIA

requirement Redundant power supply Current CDOT and DIA

requirement Power supply sensors Current CDOT and DIA

requirement Operational status feedback of all sensors Current CDOT and DIA

requirement All LED module power supply voltages shall be continuously measured and monitored by the sign controller The sign controller shall provide these voltage readings to the master controller or laptop computer upon command When a voltage drops below a critical value an error message shall be generated and transmitted to the master controller or laptop computer

17 AC Electrical AC Electrical components will conform to NEC standards Current CDOT and DIA

requirement GFCI outlet 20 Controller and Controller Cabinet 21 Sign Controller Skyline Advanced Controller will be located within each sign housing The controller shall monitor and control the ventilation system and all sensors within the sign housing

Ability to control multiple signs on a single sign structure NTCIP compliance Current CDOT and DIA

requirement 22 Cabinet Type A Skyline extended pole cabinet will be provided Natural aluminum exterior finish Pull-out laptop shelf Door alarm 23 Environmental Control Humidity sensor Internal temperature sensor 24 AC Electrical Conformity with NEC standards Current CDOT and DIA

requirement Circuit breakers Current CDOT and DIA

requirement GFCI outlet 25 Surge Protection Two-stage AC power surge protection with feedback and automatic shutdownisolation

Current CDOT and DIA requirement

The system power shall be protected by two stages of transient voltage suppression devices Tripping of each stage (or both if tripped simultaneously) of the surge protection shall cause the sign controller to call central and report the error condition (for dialup operation) or report the error condition to central on the next poll (for multi-drop operation) There shall be an option that is either enabled or disabled and is selected and downloaded from the central controller to the sign controller When this option is enabled tripping of the second stage of surge protection shall prevent power from reaching any components of the sign until the surge protection has been replaced When this option is disabled the sign will continue to function normally after the second stage of surge protection is tripped

30 Software Signs and Controllers shall be fully compatible with the DIA NTCIP sign software at no additional cost to the department in accordance with these specifications

DIA Parking Signs Page 5 of 5

40 Warranty and Telephone Technical Support One-year limited parts return-to-factory warranty Current CDOT and DIA

requirement Lifetime standard telephone support Current CDOT and DIA

requirement

  • Cover Page
  • Cover Letter
    • Cover Letter
    • Transmittal Letter
      • Product Details
        • Sign Brochure
        • Sign Details
        • System Block Diagram
        • Wiring Block Diagram
          • Industry Compliances
            • ISO Certificates
            • UL Authorization
            • NTCIP
            • Welding Procedures-Employees
              • Component Cut Sheets
                • Kynar
                • Lexan
                • Latch
                • Heat Tape
                • GFI
                • Hub
                • Controller
                • Comm Surge
                • AC Surge
                • Ethernet
                • Power Supply
                • LED
                  • Drawings
Page 35: )5217 $&&(66 6/,0/,1( - Denver International Airportbusiness.flydenver.com/bizpdf/DIAID_2318.pdfSign housings are designed in accordance with AASHTO Standard Specifications for Structural

7

Intensity Bin Limit Table (131 Iv bin ratio)

Bin

Intensity (mcd) at 20mA

Min Max

V 4200 5500

W 5500 7200

X 7200 9300

Y 9300 12000

Z 12000 16000

1 16000 21000

Tolerance for each bin limit is plusmn 15

VF Bin Table (V at 20mA)

Bin ID Min Max

VD 18 20

VA 20 22

VB 22 24

Tolerance for each bin limit is plusmn 005V

Avago Color Bin on CIE 1931 Chromaticity Diagram

0280

0300

0320

0340

0360

0380

0400

0420

0440

0460

0500 0550 0600 0650 0700 0750 0800X

Y

2

4

6

Amber

Red

Red Orange

Red Color Range

MinDom

Max Dom X min Y Min X max Y max

618 630 06872 03126 06890 02943

06690 03149 07080 02920

Tolerance for each bin limit is plusmn 05nm

Amber Color Range

BinMin Dom

Max Dom Xmin Ymin Xmax Ymax

2 587 5895 05570 04420 05670 04250

05530 04400 05720 04270

4 5895 592 05720 04270 05820 04110

05670 04250 05870 04130

6 592 5945 05870 04130 05950 03980

05820 04110 06000 03990

Tolerance for each bin limit is plusmn 05nm

Red Orange Color Range

MinDom

Max Dom Xmin Ymin Xmax Ymax

612 619 06712 06887 06716 06549

03280 03109 03116 03282

Tolerance for each bin limit plusmn 05nm

NoteAll bin categories are established for classification of products Products may not be available in all bin categories Please contact Avago representative for further information

8

Precautions

Lead Forming The leads of an LED lamp may be preformed or cut to

length prior to insertion and soldering on PC board

For better control it is recommended to use proper tool to precisely form and cut the leads to applicable length rather than doing it manually

If manual lead cutting is necessary cut the leads after the soldering process The solder connection forms a mechanical ground which prevents mechanical stress due to lead cutting from traveling into LED package This is highly recommended for hand solder operation as the excess lead length also acts as small heat sink

Soldering and Handling Care must be taken during PCB assembly and

soldering process to prevent damage to the LED component

LED component may be effectively hand soldered to PCB However it is only recommended under unavoidable circumstances such as rework The closest manual soldering distance of the soldering heat source (soldering ironrsquos tip) to the body is 159mm Soldering the LED using soldering iron tip closer than 159mm might damage the LED

159mm

ESD precaution must be properly applied on the soldering station and personnel to prevent ESD damage to the LED component that is ESD sensitive Do refer to Avago application note AN 1142 for details The soldering iron used should have grounded tip to ensure electrostatic charge is properly grounded

Recommended soldering condition

Wave Soldering [1 2]

Manual Solder Dipping

Pre-heat temperature 105 degC Max -

Preheat time 60 sec Max -

Peak temperature 260 degC Max 260 degC Max

Dwell time 5 sec Max 5 sec Max

Note 1) Above conditions refers to measurement with thermocouple

mounted at the bottom of PCB2) It is recommended to use only bottom preheaters in order to reduce

thermal stress experienced by LED

Wave soldering parameters must be set and maintained according to the recommended temperature and dwell time Customer is advised to perform daily check on the soldering profile to ensure that it is always conforming to recommended soldering conditions

Anode

Note 1 PCB with different size and design (component density) will have

different heat mass (heat capacity) This might cause a change in temperature experienced by the board if same wave soldering setting is used So it is recommended to re-calibrate the soldering profile again before loading a new type of PCB

2 Avago Technologiesrsquo high brightness LED are using high efficiency LED die with single wire bond as shown below Customer is advised to take extra precaution during wave soldering to ensure that the maximum wave temperature does not exceed 260degC and the solder contact time does not exceeding 5sec Over-stressing the LED during soldering process might cause premature failure to the LED due to delamination

Avago Technologies LED Configuration

Note Electrical connection between bottom surface of LED die and the lead frame is achieved through conductive paste

Any alignment fixture that is being applied during wave soldering should be loosely fitted and should not apply weight or force on LED Non metal material is recommended as it will absorb less heat during wave soldering process

Note In order to further assist customer in designing jig accurately that fit Avago Technologiesrsquo product 3D model of the product is available upon request

At elevated temperature LED is more susceptible to mechanical stress Therefore PCB must allowed to cool down to room temperature prior to handling which includes removal of alignment fixture or pallet

If PCB board contains both through hole (TH) LED and other surface mount components it is recommended that surface mount components be soldered on the top side of the PCB If surface mount need to be on the bottom side these components should be soldered using reflow soldering prior to insertion the TH LED

Recommended PC board plated through holes (PTH) size for LED component leads

LED component lead size Diagonal

Plated through hole diameter

045 x 045 mm(0018x 0018 inch)

0636 mm(0025 inch)

098 to 108 mm(0039 to 0043 inch)

050 x 050 mm(0020x 0020 inch)

0707 mm(0028 inch)

105 to 115 mm(0041 to 0045 inch)

Over-sizing the PTH can lead to twisted LED after clinching On the other hand under sizing the PTH can cause difficulty inserting the TH LED

9

Refer to application note AN5334 for more information about soldering and handling of high brightness TH LED lamps

Example of Wave Soldering Temperature Profile for TH LED

Ammo Packs Drawing

Note The ammo-packs drawing is applicable for packaging option ndashDD amp -ZZ and regardless standoff or non-standoff

Recommended solder Sn63 (Leaded solder alloy)SAC305 (Lead free solder alloy)

Flux Rosin flux

Solder bath temperature 255degC plusmn 5degC (maximum peak temperature = 260degC)

Dwell time 30 sec - 50 sec(maximum = 5sec)

Note Allow for board to be sufficientlycooled to room temperature beforeexerting mechanical force

60sec Max

TIME (sec)

260 degC Max

105 degC Max

TEMPERA

TURE

(degC)

10

Packaging Box for Ammo Packs

Note The dimension for ammo pack is applicable for the device with standoff and without standoff

Packaging Label(i) Avago Mother Label (Available on packaging box of ammo pack and shipping box)

13

13

13

$$$

amp

13()

+amp13amp(amp+---(+)012-

DISCLAIMER AVAGOrsquoS PRODUCTS AND SOFTWARE ARE NOT SPECIFICALLY DESIGNED MANUFACTURED OR AUTHORIZED FOR SALE AS PARTS COMPONENTS OR ASSEMBLIES FOR THE PLANNING CONSTRUCTION MAINTENANCE OR DIRECT OPERATION OF A NUCLEAR FACILITY OR FOR USE IN MEDICAL DEVICES OR APPLICATIONS CUSTOMER IS SOLELY RESPONSIBLE AND WAIVES ALL RIGHTS TO MAKE CLAIMS AGAINST AVAGO OR ITS SUPPLIERS FOR ALL LOSS DAMAGE EXPENSE OR LIABILITY IN CONNECTION WITH SUCH USE

amp(313

313

amp

4

413

+)

$5amp136$

amp

13()

amp

(+)012-

(ii) Avago Baby Label (Only available on bulk packaging)

Acronyms and Definition

BIN

(i) Color bin only or VF bin only

(Applicable for part number with color bins but without VF bin OR part number with VF bins and no color bin)

OR

(ii) Color bin incorporated with VF Bin

(Applicable for part number that have both color bin and VF bin)

Example

(i) Color bin only or VF bin only

BIN 2 (represent color bin 2 only)

BIN VB (represent VF bin ldquoVBrdquo only)

(ii) Color bin incorporate with VF Bin

BIN 2VB

VB VF bin ldquoVBrdquo

2 Color bin 2 only

For product information and a complete list of distributors please go to our web site wwwavagotechcom

Avago Avago Technologies and the A logo are trademarks of Avago Technologies in the United States and other countriesData subject to change Copyright copy 2005-2010 Avago Technologies All rights reserved AV02-1687EN - February 23 2010

HLMP-Cx1A1B2A2B3A3BNew 5mm Blue and Green LED Lamps

Data Sheet

CAUTION INGaN devices are Class 1C HBM ESD sensitive per JEDEC Standard Please observe appropriate precautions during handling and processing Refer to Application Note AN ndash 1142 for additional details

Description

These high intensity blue and green T-1frac34 package LEDs are untinted and non-diffused Based on the most efficient and cost effective InGaN material technology and incor-porating second generation optics they produce well defined spatial radiation patterns at specific viewing cone angles

Advanced optical grade epoxy construction offers superior high temperature and moisture resistance per-formance in outdoor signal and sign applications

Features

Well defined spatial radiation pattern

High luminous output

Untinted Non-diffused

Available in Colorndash Blue 470nmndash Green 525nm

Viewing Angle 15deg 23deg and 30deg

Standoff or non-standoff

Superior resistance to moisture

Applications

Commercial outdoor advertising

Traffic Sign

Variable Message Sign

2

Package Dimensions

Drawing A (Non-standoff)

Drawing B (Standoff)

cathodeflat

Cathode

d

100 plusmn 0200039 plusmn 0008

130 plusmn 0150051 plusmn 0006870 plusmn 020

0343 plusmn 0008

500 plusmn 0200197 plusmn 0008

580 plusmn 0200228 plusmn 0008

254 plusmn 0380100 plusmn 0015

070 max0028

3160min1244

sq typ050 plusmn 0100020 plusmn 0004

100 min0039

Viewing Angle d

HLMP-Cx1B 1296plusmn025(0510plusmn0010)

HLMP-Cx2B 1232 plusmn025(0485plusmn0010)

HLMP-Cx3B 1200plusmn025(0472plusmn0010)

Notes1 All dimensions are in millimeters (inches) 2 Leads are mild steel with tin plating3 The epoxy meniscus is 150mm max

100 plusmn 0200039 plusmn 0008

070 max0028

870 plusmn 0200343 plusmn 0008

500 plusmn 0200197 plusmn 0008

3160min1244

Cathode 100 min0039

sq typ050 plusmn 0100020 plusmn 0004

254 plusmn 0380100 plusmn 0015

cathodeflat

580 plusmn 0200228 plusmn 0008

3

Device Selection Guide

Part Number ColorTypical Viewing angle 2frac12 (deg) [4]

Luminous Intensity Iv (mcd) at 20 mA [125]

Standoff Non Standoff

Package drawingMin Max

HLMP-CB1A-XY0DD Blue 15deg 7200 12000 Non Standoff A

HLMP-CB1A-XYBDD

HLMP-CB1A-XYCDD

HLMP-CB1B-XY0DD Standoff B

HLMP-CB1B-XYBDD

HLMP-CB1B-XYCDD

HLMP-CB2A-VW0DD 23deg 4200 7200 Non Standoff A

HLMP-CB2A-VWBDD

HLMP-CB2A-VWCDD

HLMP-CB2B-VW0DD Standoff B

HLMP-CB2B-VWBDD

HLMP-CB2B-VWCDD

HLMP-CB3A-UV0DD 30deg 3200 5500 Non Standoff A

HLMP-CB3A-UVBDD

HLMP-CB3A-UVCDD

HLMP-CB3B-UV0DD Standoff B

HLMP-CB3B-UVBDD

HLMP-CB3B-UVCDD

HLMP-CM1A-450DD Green 15deg 35000 59000 Non Standoff A

HLMP-CM1A-45BDD

HLMP-CM1A-45CDD

HLMP-CM1B-450DD Standoff B

HLMP-CM1B-45BDD

HLMP-CM1B-45CDD

HLMP-CM2A-120DD 23deg 16000 27000 Non Standoff A

HLMP-CM2A-12BDD

HLMP-CM2A-12CDD

HLMP-CM2B-120DD Standoff B

HLMP-CM2B-12BDD

HLMP-CM2B-12CDD

HLMP-CM3A-Z10DD 30deg 12000 21000 Non Standoff A

HLMP-CM3A-Z1BDD

HLMP-CM3A-Z1CDD

HLMP-CM3B-Z10DD Standoff B

HLMP-CM3B-Z1BDD

HLMP-CM3B-Z1CDD

Notes1 The luminous intensity is measured on the mechanical axis of the lamp package and it is tested with pulsing condition2 The optical axis is closely aligned with the package mechanical axis3 Dominant wavelength d is derived from the CIE Chromaticity Diagram and represents the color of the lamp4 frac12 is the off-axis angle where the luminous intensity is half the on-axis intensity 5 Tolerance for each bin limit is plusmn 15

4

Part Numbering System

Note please refer to AB 5337 for complete information on part numbering system

Packaging OptionDD Ammo Pack

Color Bin Selection0 Full DistributionB Color Bin 2 amp 3C Color Bin 3 amp 4

Maximum Intensity Bin 0 No maximum intensity limit (refer to selection guide)

Minimum Intensity Bin Refer to Device Selection Guide

Viewing Angle and Lead Standoffs1A 15deg without lead standoff1B 15deg with lead standoff2A 23deg without lead standoff2B 23deg with lead standoff3A 30deg without lead standoff3B 30deg with lead standoff

ColorB Blue 470M Green 525

HLMP C x xx x x x xx

Absolute Maximum Ratings TJ = 25degC

Parameter Blue Green Unit

DC Forward Current [1] 30 mA

Peak Forward Current 100 [2] mA

Power Dissipation 116 mW

Reverse Voltage 5 V

LED Junction Temperature 110 degC

Operating Temperature Range -40 to + 85 degC

Storage Temperature Range -40 to + 100 degC

Notes1 Derate linearly as shown in figure 42 Duty Factor 10 frequency 1KHz

5

Electrical Optical Characteristics TJ = 25degC

Parameter Symbol Min Typ Max Units Test Conditions

Forward VoltageGreen Blue

VF28 32 38

V IF = 20 mA

Reverse Voltage VR 5 V IR = 10 A

Dominant Wavelength[1]

GreenBlue

d51904600

52504700

53904800

nm IF = 20 mA

Peak WavelengthGreenBlue

PEAK516464

nm Peak of Wavelength of Spectral Distribution at IF = 20 mA

Spectral Half WidthGreenBlue

123023

nm IF = 20mA

Thermal Resistance RJ-PIN 240 degCW LED Junction-to-Pin

Luminous Efficacy [2]

GreenBlue

V51878

lmW Emitted Luminous Flux Emitted Radiant Flux

Thermal coefficient of dGreenBlue

00280024

nmdegC IF = 20 mA +25degC le TJ le +100degC

Notes1 The dominant wavelength is derived from the chromaticity Diagram and represents the color of the lamp2 The radiant intensity Ie in watts per steradian may be found from the equation Ie = IVV where IV is the luminous intensity in candelas and V is

the luminous efficacy in lumenswatt

6

Figure 1 Relative Intensity vs Wavelength Figure 2 Forward Current vs Forward Voltage

Figure 3 Relative Intensity vs Forward Current Figure 4 Maximum Forward Current vs Ambient Temperature

Figure 5 Relative Dominant Wavelength Shift vs Forward Current Figure 6 Radiation Pattern for 15deg

0001

0203

04

050607

08

0910

380 430 480 530 580 630WAVELENGTH - nm

RELA

TIVE

INTENS

ITY

GREENBLUE

0

20

40

60

80

100

0 1 2 3 4 5FORWARD VOLTAGE-V

FORW

ARD CU

RREN

T-m

A

00

05

10

15

20

25

30

35

0 20 40 60 80 100 120DC FORWARD CURRENT-mA

RELA

TIVE

LUM

INOUS INT

ENSI

TY(NOR

MAL

IZED

AT 20m

A)

GREEN

BLUE

-10

-5

0

5

10

0 20 40 60 80 100FORWARD CURRENT-mA

RELA

TIVE

DOM

INAN

T W

AVEL

ENGT

H SH

IFT -

nm GREEN

BLUE

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT -DEGREE

NORM

ALIZ

ED IN

TENS

ITY

0

5

10

15

20

25

30

35

0 20 40 60 80 100TA - AMBIENT TEMPERATURE - degC

I Fmax

- M

AXIM

UM FO

RWARD

CURR

ENT -

mA

7

Figure 7 Radiation Pattern for 23deg Figure 8 Radiation Pattern for 30deg

Figure 9 Relative Light Output vs Junction Temperature Figure 10 Relative Forward Voltage vs Junction Temperature

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT - DEGREE

NORM

ALIZ

ED IN

TENS

ITY

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT - DEGREE

NORM

ALIZ

ED IN

TENS

ITY

01

1

10

-40 -20 0 20 40 60 80 100 120TJ - JUNCTION TEMPERATURE TJ - JUNCTION TEMPERATURE

NORM

ALZI

ED IN

TENS

ITY (

PHOTO)

-03

-02

-01

0

01

02

03

-40 -20 0 20 40 60 80 100 120

FORW

ARD

VOLT

AGE S

HIFT

-VGreenBlue

GreenBlue

Intensity Bin Limit Table (131 Iv bin ratio)

BinIntensity (mcd) at 20mAMin Max

U 3200 4200

V 4200 5500

W 5500 7200

X 7200 9300

Y 9300 12000

Z 12000 16000

1 16000 21000

2 21000 27000

3 27000 35000

4 35000 45000

5 45000 59000

Tolerance for each bin limit is plusmn 15

Green Color Bin Table

Bin Min Dom Max Dom1 5190 5230

2 5230 5270

3 5270 5310

4 5310 5350

5 5350 5390

Tolerance for each bin limit is plusmn 05nm

Blue Color Bin Table

Bin Min Dom Max Dom1 4600 4640

2 4640 4680

3 4680 4720

4 4720 4760

5 4760 4800

Tolerance for each bin limit is plusmn 05nmNote 1 All bin categories are established for classification of products Products may not be available in all bin categories Please contact your Avago

representative for further information

8

Precautions

Lead Forming

The leads of an LED lamp may be preformed or cut to length prior to insertion and soldering on PC board

For better control it is recommended to use proper tool to precisely form and cut the leads to applicable length rather than doing it manually

If manual lead cutting is necessary cut the leads after the soldering process The solder connection forms a mechanical ground which prevents mechanical stress due to lead cutting from traveling into LED package This is highly recommended for hand solder operation as the excess lead length also acts as small heat sink

Soldering and Handling

Care must be taken during PCB assembly and soldering process to prevent damage to the LED component

LED component may be effectively hand soldered to PCB However it is only recommended under unavoidable circumstances such as rework The closest manual soldering distance of the soldering heat source (soldering ironrsquos tip) to the body is 159mm Soldering the LED using soldering iron tip closer than 159mm might damage the LED

ESD precaution must be properly applied on the 159mm

soldering station and personnel to prevent ESD damage to the LED component that is ESD sensitive Do refer to Avago application note AN 1142 for details The soldering iron used should have grounded tip to ensure electrostatic charge is properly grounded

Recommended soldering condition

Wave Soldering [1 2]

Manual Solder Dipping

Pre-heat temperature 105degC Max -

Preheat time 60 sec Max -

Peak temperature 260degC Max 260degC Max

Dwell time 5 sec Max 5 sec Max

Note 1 Above conditions refers to measurement with thermocouple

mounted at the bottom of PCB2 It is recommended to use only bottom preheaters in order to reduce

thermal stress experienced by LED

Wave soldering parameters must be set and maintained according to the recommended temperature and dwell time Customer is advised to perform daily check on the soldering profile to ensure that it is always conforming to recommended soldering conditions

Note 1 PCB with different size and design (component density) will have

different heat mass (heat capacity) This might cause a change in temperature experienced by the board if same wave soldering setting is used So it is recommended to re-calibrate the soldering profile again before loading a new type of PCB

Avago Technologies LED Configuration

Any alignment fixture that is being applied during wave soldering should be loosely fitted and should not apply weight or force on LED Non metal material is recommended as it will absorb less heat during wave soldering process

At elevated temperature LED is more susceptible to mechanical stress Therefore PCB must allowed to cool down to room temperature prior to handling which includes removal of alignment fixture or pallet

If PCB board contains both through hole (TH) LED and other surface mount components it is recommended that surface mount components be soldered on the top side of the PCB If surface mount need to be on the bottom side these components should be soldered using reflow soldering prior to insertion the TH LED

Recommended PC board plated through holes (PTH) size for LED component leads

LED component lead size Diagonal

Plated through hole diameter

045 x 045 mm(0018x 0018 inch)

0636 mm(0025 inch)

098 to 108 mm(0039 to 0043 inch)

050 x 050 mm(0020x 0020 inch)

0707 mm(0028 inch)

105 to 115 mm(0041 to 0045 inch)

Over-sizing the PTH can lead to twisted LED after clinching On the other hand under sizing the PTH can cause difficulty inserting the TH LED

Refer to application note AN5334 for more information about soldering and handling of high brightness TH LED lamps

CATHODE

InGaN Device

9

Example of Wave Soldering Temperature Profile for TH LED

Recommended solder Sn63 (Leaded solder alloy)SAC305 (Lead free solder alloy)

Flux Rosin flux

Solder bath temperature 255degC plusmn 5degC (maximum peak temperature = 260degC)

Dwell time 30 sec - 50 sec(maximum = 5sec)

Note Allow for board to be sufficientlycooled to room temperature beforeexerting mechanical force

60 sec Max

TIME (sec)

260degC Max

105degC Max

TEM

PERA

TURE

(degC)

Ammo Packs Drawing

Note The ammo-packs drawing is applicable for packaging option ndashDD amp -ZZ and regardless standoff or non-standoff

635 plusmn 1300250 plusmn 0051

1270 plusmn 1000500 plusmn 0039

9125 plusmn 062503595 plusmn 002459125 plusmn 062503595 plusmn 00245

1800 plusmn 05007085 plusmn 00195

070 plusmn 02000275 plusmn 00075 A A

1270 plusmn 0300500 plusmn 0012

VIEW AA

400 plusmn 02001575 plusmn 00075Oslash TYP

205 plusmn 10008070 plusmn 00394

CATHODE

10

Packaging Box for Ammo Packs

Note For InGaN device the ammo pack packaging box contain ESD logo

Packaging Label

(i) Avago Mother Label (Available on packaging box of ammo pack and shipping box)

LABEL ON THISSIDE OF BOX

FROM LEFT SIDE OF BOXADHESIVE TAPE MUST BEFACING UPWARDS

ANODE LEAD LEAVESTHE BOX FIRST

(1P) Item Part Number

(1T) Lot Lot Number

LPN

(9D)MFG Date Manufacturing Date

(P) Customer Item

(V) Vendor ID

DeptID Made In Country of Origin

(Q) QTY Quantity

CAT Intensity Bin

BIN Color Bin

(9D) Date Code Date Code

STANDARD LABEL LS0002 RoHS Compliant e3 max temp 260C

For product information and a complete list of distributors please go to our web site wwwavagotechcom

Avago Avago Technologies and the A logo are trademarks of Avago Technologies in the United States and other countriesData subject to change Copyright copy 2005-2009 Avago Technologies All rights reserved AV02-2228EN - December 15 2009

(ii) Avago Baby Label (Only available on bulk packaging)

(1P) PART Part Number

(1T) LOT Lot Number

(9D)MFG DATE Manufacturing Date

CO Country of Origin

Customer PN

Supplier Code

QUANTITY Packing Quantity

CAT Intensity Bin

BIN Color Bin

DATECODE Date Code

RoHS Compliant e3 max temp 260C Lamps Baby Label

DISCLAIMER Avagorsquos products and software are not specifically designed manufactured or authorized for sale as parts components or assemblies for the planning construction maintenenace or direct operation of a nuclear facility or for use in medical devices or applications Customer is solely responsible and waives all rights to make claims against avago or its suppliers for all loss damage expense or liability in connection with such use

Contents of Submittal

DIA Parking Signs Page 1 of 5

Skyline Products Inc

General Specifications for Full Color LED Inserts

DIA Parking Signs Page 2 of 5

Specification for Full Color LED Inserts Notes

10 Full Color LED VMS Inserts

11 Quality Assurance

ISO 90012008 certification for design manufacturing and service Current CDOT and DIA requirement

12 General ETL Listed for UL 48 UL50 and UL 1433 Current CDOT and DIA

requirement 13 Housing Properties Sign housing are designed in accordance to AASHTO Standard Specifications for Structural Supports for Highway Signs Luminaires and Traffic Signals ndash 6th Edition for wind speeds of up to 140 mph AASHTO group load combinations include total sign weight dead load ice and wind loads and the design meets the fatigue requirements for truck-induced gusts Snow loading is include in design loads for applicable geographical regions

Current CDOT and DIA requirement

Sealed housing Welding compliance with AWS standards

All welding shall be by an inert gas process in accordance with the American Welding Society (AWS) Standards 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum The LED DMS manufacturerrsquos welders and welding procedures shall be certified by an ANSIAWS Certified Welding Inspector to the 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum Proof of certification of all the LED DMS manufacturerrsquos welders and applicable welding procedures shall be supplied with the submittals The name phone number and address off the ANSIAWS Certified Welding Inspector that certified the LED VMS manufacturerrsquos welders and procedures shall also be provided with the submittals

Current CDOT and DIA requirement

Black KYNAR 500 coated face on mask and borders mdash 30-year coating guaranteed to not chip fade or peel for 20 years

Current CDOT and DIA requirement

The lens panel assembly shall consist of a KYNAR 500 coated aluminum mask over a clear glazing The lens panel assembly shall be modular in design interchangeable without misalignment of the lens panel and the LED pixels and removable from within the main sign housing

Current CDOT and DIA requirement

Aluminum face (090rdquo) mask over glazing with apertures for the pixels The lens panel aluminum mask shall be 0090 inch minimum thickness and finished with a matte black licensed factory applied KYNAR 500 Resin Fluoropolymer based coating system It shall be perforated to provide an aperture for each pixel on the display modules Each aperture shall be as small as possible without blocking the LED light output at the required viewing angle The Skyline aluminum face mask with aperture system will significantly minimize glare on the sign as it blocks more than 73 of sun rays making it very legible even with direct sunlight This method should be required over a ldquolouverrdquo system Louvers create a shelf above each row of pixels collecting snow ice dirt etc and ultimately inhibiting the display

Current CDOT and DIA requirement

Polycarbonate glazing 18rdquoGE LEXAN XL102UV Single lift face that allows a single technician to easily lift the entire face for safe fast and easy access to all the internal sign components

Current CDOT and DIA requirement

Mounting brackets Skyline will work with the appropriate parties to develop a mounting system to accommodate for the type of sign being provided and the structure requirements

Natural aluminum finish (excluding face) Current CDOT and DIA requirement

14 Environmental Control 8 watt per foot heat tape will be installed along the bottom of entire display area Provided heat tape will be controlled by the Advanced Humidity Sensing System of the controller

Current CDOT and DIA requirement

DIA Parking Signs Page 3 of 5

Environmental Sensors (1) Photocell Sensor (1) Internal Temperature Sensor (1) Humidity Sensor (1) Door Alarm

15 LED Display and Electronics Electronics designed and tested to -40degC to 85degC Current CDOT and DIA

requirement True 18-inch display (275 inch vertical and horizontal pitch) Current CDOT and DIA

requirement Display Matrix 7 high x 30 wide Legibility distance 200-1200 feet Current CDOT and DIA

requirement Printed circuit board are built to IPC-A-610D Class 2 certification Current CDOT and DIA

requirement Display modules are easily removable and replicable without the use of any additional tools

Current CDOT and DIA requirement

LED type Each Pixel contains three strings of LEDs

String 1 AlInGaP 30 degree LEDs (Red) String 2 InGaN 30 degree LEDs (Green) String 3 InGaN 30 degree LEDs (Blue)

Pixel design brightness 12400 candela at 20 mA (18rdquo characters) Current CDOT and DIA

requirement LED drive current

Red LED lt 30mA Blue and Green LEDs lt 15mA

All LEDs will have standoffs providing superior LED cooling and eliminate corrosion LED pixel protection and alignment device Silicon conformal coat will conform to MIL-I-46058C Type SR and IPC-CC-830 standards

Current CDOT and DIA requirement

Uniform LED color and brightness 256 minimum brightness levels Pixel Test

The pixel test shall be performed from the central controller on command and automatically once a day During a pixel test the operational status of each pixel shall be tested and then transmitted to the central controller or laptop computer This pixel status test shall report back all LED color string errors within each pixel A list of defective LED color strings shall be provided listing string color line number module number column number and row number for the associated pixel for each defective string The pixel test must be completed in less than 05 seconds regardless of message status

Current CDOT and DIA requirement

True Message Display Verification (Pixel Read) The TMDV shall be performed during both message downloads and during every sign poll from the central controller or laptop computer The TMDV shall perform a real-time read of the displayed message and shall return the operational state of each LED color string within each pixel to the central controller as it is currently displayed to the motorist including any errors This shall allow the central controller operator to see what is visibly displayed to the motorist on an individual pixel basis During a TMDV the operational state of each LED color string within each pixel shall be read by the sign controller to allow the central controller or laptop computer to show the actual message including static flashing and alternating messages that are visibly displayed on the sign in a WYSIWYG format This pixel read shall take place while a message is displayed on the sign without disturbing the message in any way Any flashing flickering blinking dimming or other disturbance of the message during this pixel read shall be cause for rejection of the sign The TMDV shall be an actual real time read of LED color strings at the time of

Current CDOT and DIA requirement

DIA Parking Signs Page 4 of 5

the associated sign poll or message download and shall not be accomplished by simulating errors based on the last pixel test

16 Power Supplies and Sensors High-efficiency power supplies Current CDOT and DIA

requirement Redundant power supply Current CDOT and DIA

requirement Power supply sensors Current CDOT and DIA

requirement Operational status feedback of all sensors Current CDOT and DIA

requirement All LED module power supply voltages shall be continuously measured and monitored by the sign controller The sign controller shall provide these voltage readings to the master controller or laptop computer upon command When a voltage drops below a critical value an error message shall be generated and transmitted to the master controller or laptop computer

17 AC Electrical AC Electrical components will conform to NEC standards Current CDOT and DIA

requirement GFCI outlet 20 Controller and Controller Cabinet 21 Sign Controller Skyline Advanced Controller will be located within each sign housing The controller shall monitor and control the ventilation system and all sensors within the sign housing

Ability to control multiple signs on a single sign structure NTCIP compliance Current CDOT and DIA

requirement 22 Cabinet Type A Skyline extended pole cabinet will be provided Natural aluminum exterior finish Pull-out laptop shelf Door alarm 23 Environmental Control Humidity sensor Internal temperature sensor 24 AC Electrical Conformity with NEC standards Current CDOT and DIA

requirement Circuit breakers Current CDOT and DIA

requirement GFCI outlet 25 Surge Protection Two-stage AC power surge protection with feedback and automatic shutdownisolation

Current CDOT and DIA requirement

The system power shall be protected by two stages of transient voltage suppression devices Tripping of each stage (or both if tripped simultaneously) of the surge protection shall cause the sign controller to call central and report the error condition (for dialup operation) or report the error condition to central on the next poll (for multi-drop operation) There shall be an option that is either enabled or disabled and is selected and downloaded from the central controller to the sign controller When this option is enabled tripping of the second stage of surge protection shall prevent power from reaching any components of the sign until the surge protection has been replaced When this option is disabled the sign will continue to function normally after the second stage of surge protection is tripped

30 Software Signs and Controllers shall be fully compatible with the DIA NTCIP sign software at no additional cost to the department in accordance with these specifications

DIA Parking Signs Page 5 of 5

40 Warranty and Telephone Technical Support One-year limited parts return-to-factory warranty Current CDOT and DIA

requirement Lifetime standard telephone support Current CDOT and DIA

requirement

  • Cover Page
  • Cover Letter
    • Cover Letter
    • Transmittal Letter
      • Product Details
        • Sign Brochure
        • Sign Details
        • System Block Diagram
        • Wiring Block Diagram
          • Industry Compliances
            • ISO Certificates
            • UL Authorization
            • NTCIP
            • Welding Procedures-Employees
              • Component Cut Sheets
                • Kynar
                • Lexan
                • Latch
                • Heat Tape
                • GFI
                • Hub
                • Controller
                • Comm Surge
                • AC Surge
                • Ethernet
                • Power Supply
                • LED
                  • Drawings
Page 36: )5217 $&&(66 6/,0/,1( - Denver International Airportbusiness.flydenver.com/bizpdf/DIAID_2318.pdfSign housings are designed in accordance with AASHTO Standard Specifications for Structural

8

Precautions

Lead Forming The leads of an LED lamp may be preformed or cut to

length prior to insertion and soldering on PC board

For better control it is recommended to use proper tool to precisely form and cut the leads to applicable length rather than doing it manually

If manual lead cutting is necessary cut the leads after the soldering process The solder connection forms a mechanical ground which prevents mechanical stress due to lead cutting from traveling into LED package This is highly recommended for hand solder operation as the excess lead length also acts as small heat sink

Soldering and Handling Care must be taken during PCB assembly and

soldering process to prevent damage to the LED component

LED component may be effectively hand soldered to PCB However it is only recommended under unavoidable circumstances such as rework The closest manual soldering distance of the soldering heat source (soldering ironrsquos tip) to the body is 159mm Soldering the LED using soldering iron tip closer than 159mm might damage the LED

159mm

ESD precaution must be properly applied on the soldering station and personnel to prevent ESD damage to the LED component that is ESD sensitive Do refer to Avago application note AN 1142 for details The soldering iron used should have grounded tip to ensure electrostatic charge is properly grounded

Recommended soldering condition

Wave Soldering [1 2]

Manual Solder Dipping

Pre-heat temperature 105 degC Max -

Preheat time 60 sec Max -

Peak temperature 260 degC Max 260 degC Max

Dwell time 5 sec Max 5 sec Max

Note 1) Above conditions refers to measurement with thermocouple

mounted at the bottom of PCB2) It is recommended to use only bottom preheaters in order to reduce

thermal stress experienced by LED

Wave soldering parameters must be set and maintained according to the recommended temperature and dwell time Customer is advised to perform daily check on the soldering profile to ensure that it is always conforming to recommended soldering conditions

Anode

Note 1 PCB with different size and design (component density) will have

different heat mass (heat capacity) This might cause a change in temperature experienced by the board if same wave soldering setting is used So it is recommended to re-calibrate the soldering profile again before loading a new type of PCB

2 Avago Technologiesrsquo high brightness LED are using high efficiency LED die with single wire bond as shown below Customer is advised to take extra precaution during wave soldering to ensure that the maximum wave temperature does not exceed 260degC and the solder contact time does not exceeding 5sec Over-stressing the LED during soldering process might cause premature failure to the LED due to delamination

Avago Technologies LED Configuration

Note Electrical connection between bottom surface of LED die and the lead frame is achieved through conductive paste

Any alignment fixture that is being applied during wave soldering should be loosely fitted and should not apply weight or force on LED Non metal material is recommended as it will absorb less heat during wave soldering process

Note In order to further assist customer in designing jig accurately that fit Avago Technologiesrsquo product 3D model of the product is available upon request

At elevated temperature LED is more susceptible to mechanical stress Therefore PCB must allowed to cool down to room temperature prior to handling which includes removal of alignment fixture or pallet

If PCB board contains both through hole (TH) LED and other surface mount components it is recommended that surface mount components be soldered on the top side of the PCB If surface mount need to be on the bottom side these components should be soldered using reflow soldering prior to insertion the TH LED

Recommended PC board plated through holes (PTH) size for LED component leads

LED component lead size Diagonal

Plated through hole diameter

045 x 045 mm(0018x 0018 inch)

0636 mm(0025 inch)

098 to 108 mm(0039 to 0043 inch)

050 x 050 mm(0020x 0020 inch)

0707 mm(0028 inch)

105 to 115 mm(0041 to 0045 inch)

Over-sizing the PTH can lead to twisted LED after clinching On the other hand under sizing the PTH can cause difficulty inserting the TH LED

9

Refer to application note AN5334 for more information about soldering and handling of high brightness TH LED lamps

Example of Wave Soldering Temperature Profile for TH LED

Ammo Packs Drawing

Note The ammo-packs drawing is applicable for packaging option ndashDD amp -ZZ and regardless standoff or non-standoff

Recommended solder Sn63 (Leaded solder alloy)SAC305 (Lead free solder alloy)

Flux Rosin flux

Solder bath temperature 255degC plusmn 5degC (maximum peak temperature = 260degC)

Dwell time 30 sec - 50 sec(maximum = 5sec)

Note Allow for board to be sufficientlycooled to room temperature beforeexerting mechanical force

60sec Max

TIME (sec)

260 degC Max

105 degC Max

TEMPERA

TURE

(degC)

10

Packaging Box for Ammo Packs

Note The dimension for ammo pack is applicable for the device with standoff and without standoff

Packaging Label(i) Avago Mother Label (Available on packaging box of ammo pack and shipping box)

13

13

13

$$$

amp

13()

+amp13amp(amp+---(+)012-

DISCLAIMER AVAGOrsquoS PRODUCTS AND SOFTWARE ARE NOT SPECIFICALLY DESIGNED MANUFACTURED OR AUTHORIZED FOR SALE AS PARTS COMPONENTS OR ASSEMBLIES FOR THE PLANNING CONSTRUCTION MAINTENANCE OR DIRECT OPERATION OF A NUCLEAR FACILITY OR FOR USE IN MEDICAL DEVICES OR APPLICATIONS CUSTOMER IS SOLELY RESPONSIBLE AND WAIVES ALL RIGHTS TO MAKE CLAIMS AGAINST AVAGO OR ITS SUPPLIERS FOR ALL LOSS DAMAGE EXPENSE OR LIABILITY IN CONNECTION WITH SUCH USE

amp(313

313

amp

4

413

+)

$5amp136$

amp

13()

amp

(+)012-

(ii) Avago Baby Label (Only available on bulk packaging)

Acronyms and Definition

BIN

(i) Color bin only or VF bin only

(Applicable for part number with color bins but without VF bin OR part number with VF bins and no color bin)

OR

(ii) Color bin incorporated with VF Bin

(Applicable for part number that have both color bin and VF bin)

Example

(i) Color bin only or VF bin only

BIN 2 (represent color bin 2 only)

BIN VB (represent VF bin ldquoVBrdquo only)

(ii) Color bin incorporate with VF Bin

BIN 2VB

VB VF bin ldquoVBrdquo

2 Color bin 2 only

For product information and a complete list of distributors please go to our web site wwwavagotechcom

Avago Avago Technologies and the A logo are trademarks of Avago Technologies in the United States and other countriesData subject to change Copyright copy 2005-2010 Avago Technologies All rights reserved AV02-1687EN - February 23 2010

HLMP-Cx1A1B2A2B3A3BNew 5mm Blue and Green LED Lamps

Data Sheet

CAUTION INGaN devices are Class 1C HBM ESD sensitive per JEDEC Standard Please observe appropriate precautions during handling and processing Refer to Application Note AN ndash 1142 for additional details

Description

These high intensity blue and green T-1frac34 package LEDs are untinted and non-diffused Based on the most efficient and cost effective InGaN material technology and incor-porating second generation optics they produce well defined spatial radiation patterns at specific viewing cone angles

Advanced optical grade epoxy construction offers superior high temperature and moisture resistance per-formance in outdoor signal and sign applications

Features

Well defined spatial radiation pattern

High luminous output

Untinted Non-diffused

Available in Colorndash Blue 470nmndash Green 525nm

Viewing Angle 15deg 23deg and 30deg

Standoff or non-standoff

Superior resistance to moisture

Applications

Commercial outdoor advertising

Traffic Sign

Variable Message Sign

2

Package Dimensions

Drawing A (Non-standoff)

Drawing B (Standoff)

cathodeflat

Cathode

d

100 plusmn 0200039 plusmn 0008

130 plusmn 0150051 plusmn 0006870 plusmn 020

0343 plusmn 0008

500 plusmn 0200197 plusmn 0008

580 plusmn 0200228 plusmn 0008

254 plusmn 0380100 plusmn 0015

070 max0028

3160min1244

sq typ050 plusmn 0100020 plusmn 0004

100 min0039

Viewing Angle d

HLMP-Cx1B 1296plusmn025(0510plusmn0010)

HLMP-Cx2B 1232 plusmn025(0485plusmn0010)

HLMP-Cx3B 1200plusmn025(0472plusmn0010)

Notes1 All dimensions are in millimeters (inches) 2 Leads are mild steel with tin plating3 The epoxy meniscus is 150mm max

100 plusmn 0200039 plusmn 0008

070 max0028

870 plusmn 0200343 plusmn 0008

500 plusmn 0200197 plusmn 0008

3160min1244

Cathode 100 min0039

sq typ050 plusmn 0100020 plusmn 0004

254 plusmn 0380100 plusmn 0015

cathodeflat

580 plusmn 0200228 plusmn 0008

3

Device Selection Guide

Part Number ColorTypical Viewing angle 2frac12 (deg) [4]

Luminous Intensity Iv (mcd) at 20 mA [125]

Standoff Non Standoff

Package drawingMin Max

HLMP-CB1A-XY0DD Blue 15deg 7200 12000 Non Standoff A

HLMP-CB1A-XYBDD

HLMP-CB1A-XYCDD

HLMP-CB1B-XY0DD Standoff B

HLMP-CB1B-XYBDD

HLMP-CB1B-XYCDD

HLMP-CB2A-VW0DD 23deg 4200 7200 Non Standoff A

HLMP-CB2A-VWBDD

HLMP-CB2A-VWCDD

HLMP-CB2B-VW0DD Standoff B

HLMP-CB2B-VWBDD

HLMP-CB2B-VWCDD

HLMP-CB3A-UV0DD 30deg 3200 5500 Non Standoff A

HLMP-CB3A-UVBDD

HLMP-CB3A-UVCDD

HLMP-CB3B-UV0DD Standoff B

HLMP-CB3B-UVBDD

HLMP-CB3B-UVCDD

HLMP-CM1A-450DD Green 15deg 35000 59000 Non Standoff A

HLMP-CM1A-45BDD

HLMP-CM1A-45CDD

HLMP-CM1B-450DD Standoff B

HLMP-CM1B-45BDD

HLMP-CM1B-45CDD

HLMP-CM2A-120DD 23deg 16000 27000 Non Standoff A

HLMP-CM2A-12BDD

HLMP-CM2A-12CDD

HLMP-CM2B-120DD Standoff B

HLMP-CM2B-12BDD

HLMP-CM2B-12CDD

HLMP-CM3A-Z10DD 30deg 12000 21000 Non Standoff A

HLMP-CM3A-Z1BDD

HLMP-CM3A-Z1CDD

HLMP-CM3B-Z10DD Standoff B

HLMP-CM3B-Z1BDD

HLMP-CM3B-Z1CDD

Notes1 The luminous intensity is measured on the mechanical axis of the lamp package and it is tested with pulsing condition2 The optical axis is closely aligned with the package mechanical axis3 Dominant wavelength d is derived from the CIE Chromaticity Diagram and represents the color of the lamp4 frac12 is the off-axis angle where the luminous intensity is half the on-axis intensity 5 Tolerance for each bin limit is plusmn 15

4

Part Numbering System

Note please refer to AB 5337 for complete information on part numbering system

Packaging OptionDD Ammo Pack

Color Bin Selection0 Full DistributionB Color Bin 2 amp 3C Color Bin 3 amp 4

Maximum Intensity Bin 0 No maximum intensity limit (refer to selection guide)

Minimum Intensity Bin Refer to Device Selection Guide

Viewing Angle and Lead Standoffs1A 15deg without lead standoff1B 15deg with lead standoff2A 23deg without lead standoff2B 23deg with lead standoff3A 30deg without lead standoff3B 30deg with lead standoff

ColorB Blue 470M Green 525

HLMP C x xx x x x xx

Absolute Maximum Ratings TJ = 25degC

Parameter Blue Green Unit

DC Forward Current [1] 30 mA

Peak Forward Current 100 [2] mA

Power Dissipation 116 mW

Reverse Voltage 5 V

LED Junction Temperature 110 degC

Operating Temperature Range -40 to + 85 degC

Storage Temperature Range -40 to + 100 degC

Notes1 Derate linearly as shown in figure 42 Duty Factor 10 frequency 1KHz

5

Electrical Optical Characteristics TJ = 25degC

Parameter Symbol Min Typ Max Units Test Conditions

Forward VoltageGreen Blue

VF28 32 38

V IF = 20 mA

Reverse Voltage VR 5 V IR = 10 A

Dominant Wavelength[1]

GreenBlue

d51904600

52504700

53904800

nm IF = 20 mA

Peak WavelengthGreenBlue

PEAK516464

nm Peak of Wavelength of Spectral Distribution at IF = 20 mA

Spectral Half WidthGreenBlue

123023

nm IF = 20mA

Thermal Resistance RJ-PIN 240 degCW LED Junction-to-Pin

Luminous Efficacy [2]

GreenBlue

V51878

lmW Emitted Luminous Flux Emitted Radiant Flux

Thermal coefficient of dGreenBlue

00280024

nmdegC IF = 20 mA +25degC le TJ le +100degC

Notes1 The dominant wavelength is derived from the chromaticity Diagram and represents the color of the lamp2 The radiant intensity Ie in watts per steradian may be found from the equation Ie = IVV where IV is the luminous intensity in candelas and V is

the luminous efficacy in lumenswatt

6

Figure 1 Relative Intensity vs Wavelength Figure 2 Forward Current vs Forward Voltage

Figure 3 Relative Intensity vs Forward Current Figure 4 Maximum Forward Current vs Ambient Temperature

Figure 5 Relative Dominant Wavelength Shift vs Forward Current Figure 6 Radiation Pattern for 15deg

0001

0203

04

050607

08

0910

380 430 480 530 580 630WAVELENGTH - nm

RELA

TIVE

INTENS

ITY

GREENBLUE

0

20

40

60

80

100

0 1 2 3 4 5FORWARD VOLTAGE-V

FORW

ARD CU

RREN

T-m

A

00

05

10

15

20

25

30

35

0 20 40 60 80 100 120DC FORWARD CURRENT-mA

RELA

TIVE

LUM

INOUS INT

ENSI

TY(NOR

MAL

IZED

AT 20m

A)

GREEN

BLUE

-10

-5

0

5

10

0 20 40 60 80 100FORWARD CURRENT-mA

RELA

TIVE

DOM

INAN

T W

AVEL

ENGT

H SH

IFT -

nm GREEN

BLUE

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT -DEGREE

NORM

ALIZ

ED IN

TENS

ITY

0

5

10

15

20

25

30

35

0 20 40 60 80 100TA - AMBIENT TEMPERATURE - degC

I Fmax

- M

AXIM

UM FO

RWARD

CURR

ENT -

mA

7

Figure 7 Radiation Pattern for 23deg Figure 8 Radiation Pattern for 30deg

Figure 9 Relative Light Output vs Junction Temperature Figure 10 Relative Forward Voltage vs Junction Temperature

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT - DEGREE

NORM

ALIZ

ED IN

TENS

ITY

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT - DEGREE

NORM

ALIZ

ED IN

TENS

ITY

01

1

10

-40 -20 0 20 40 60 80 100 120TJ - JUNCTION TEMPERATURE TJ - JUNCTION TEMPERATURE

NORM

ALZI

ED IN

TENS

ITY (

PHOTO)

-03

-02

-01

0

01

02

03

-40 -20 0 20 40 60 80 100 120

FORW

ARD

VOLT

AGE S

HIFT

-VGreenBlue

GreenBlue

Intensity Bin Limit Table (131 Iv bin ratio)

BinIntensity (mcd) at 20mAMin Max

U 3200 4200

V 4200 5500

W 5500 7200

X 7200 9300

Y 9300 12000

Z 12000 16000

1 16000 21000

2 21000 27000

3 27000 35000

4 35000 45000

5 45000 59000

Tolerance for each bin limit is plusmn 15

Green Color Bin Table

Bin Min Dom Max Dom1 5190 5230

2 5230 5270

3 5270 5310

4 5310 5350

5 5350 5390

Tolerance for each bin limit is plusmn 05nm

Blue Color Bin Table

Bin Min Dom Max Dom1 4600 4640

2 4640 4680

3 4680 4720

4 4720 4760

5 4760 4800

Tolerance for each bin limit is plusmn 05nmNote 1 All bin categories are established for classification of products Products may not be available in all bin categories Please contact your Avago

representative for further information

8

Precautions

Lead Forming

The leads of an LED lamp may be preformed or cut to length prior to insertion and soldering on PC board

For better control it is recommended to use proper tool to precisely form and cut the leads to applicable length rather than doing it manually

If manual lead cutting is necessary cut the leads after the soldering process The solder connection forms a mechanical ground which prevents mechanical stress due to lead cutting from traveling into LED package This is highly recommended for hand solder operation as the excess lead length also acts as small heat sink

Soldering and Handling

Care must be taken during PCB assembly and soldering process to prevent damage to the LED component

LED component may be effectively hand soldered to PCB However it is only recommended under unavoidable circumstances such as rework The closest manual soldering distance of the soldering heat source (soldering ironrsquos tip) to the body is 159mm Soldering the LED using soldering iron tip closer than 159mm might damage the LED

ESD precaution must be properly applied on the 159mm

soldering station and personnel to prevent ESD damage to the LED component that is ESD sensitive Do refer to Avago application note AN 1142 for details The soldering iron used should have grounded tip to ensure electrostatic charge is properly grounded

Recommended soldering condition

Wave Soldering [1 2]

Manual Solder Dipping

Pre-heat temperature 105degC Max -

Preheat time 60 sec Max -

Peak temperature 260degC Max 260degC Max

Dwell time 5 sec Max 5 sec Max

Note 1 Above conditions refers to measurement with thermocouple

mounted at the bottom of PCB2 It is recommended to use only bottom preheaters in order to reduce

thermal stress experienced by LED

Wave soldering parameters must be set and maintained according to the recommended temperature and dwell time Customer is advised to perform daily check on the soldering profile to ensure that it is always conforming to recommended soldering conditions

Note 1 PCB with different size and design (component density) will have

different heat mass (heat capacity) This might cause a change in temperature experienced by the board if same wave soldering setting is used So it is recommended to re-calibrate the soldering profile again before loading a new type of PCB

Avago Technologies LED Configuration

Any alignment fixture that is being applied during wave soldering should be loosely fitted and should not apply weight or force on LED Non metal material is recommended as it will absorb less heat during wave soldering process

At elevated temperature LED is more susceptible to mechanical stress Therefore PCB must allowed to cool down to room temperature prior to handling which includes removal of alignment fixture or pallet

If PCB board contains both through hole (TH) LED and other surface mount components it is recommended that surface mount components be soldered on the top side of the PCB If surface mount need to be on the bottom side these components should be soldered using reflow soldering prior to insertion the TH LED

Recommended PC board plated through holes (PTH) size for LED component leads

LED component lead size Diagonal

Plated through hole diameter

045 x 045 mm(0018x 0018 inch)

0636 mm(0025 inch)

098 to 108 mm(0039 to 0043 inch)

050 x 050 mm(0020x 0020 inch)

0707 mm(0028 inch)

105 to 115 mm(0041 to 0045 inch)

Over-sizing the PTH can lead to twisted LED after clinching On the other hand under sizing the PTH can cause difficulty inserting the TH LED

Refer to application note AN5334 for more information about soldering and handling of high brightness TH LED lamps

CATHODE

InGaN Device

9

Example of Wave Soldering Temperature Profile for TH LED

Recommended solder Sn63 (Leaded solder alloy)SAC305 (Lead free solder alloy)

Flux Rosin flux

Solder bath temperature 255degC plusmn 5degC (maximum peak temperature = 260degC)

Dwell time 30 sec - 50 sec(maximum = 5sec)

Note Allow for board to be sufficientlycooled to room temperature beforeexerting mechanical force

60 sec Max

TIME (sec)

260degC Max

105degC Max

TEM

PERA

TURE

(degC)

Ammo Packs Drawing

Note The ammo-packs drawing is applicable for packaging option ndashDD amp -ZZ and regardless standoff or non-standoff

635 plusmn 1300250 plusmn 0051

1270 plusmn 1000500 plusmn 0039

9125 plusmn 062503595 plusmn 002459125 plusmn 062503595 plusmn 00245

1800 plusmn 05007085 plusmn 00195

070 plusmn 02000275 plusmn 00075 A A

1270 plusmn 0300500 plusmn 0012

VIEW AA

400 plusmn 02001575 plusmn 00075Oslash TYP

205 plusmn 10008070 plusmn 00394

CATHODE

10

Packaging Box for Ammo Packs

Note For InGaN device the ammo pack packaging box contain ESD logo

Packaging Label

(i) Avago Mother Label (Available on packaging box of ammo pack and shipping box)

LABEL ON THISSIDE OF BOX

FROM LEFT SIDE OF BOXADHESIVE TAPE MUST BEFACING UPWARDS

ANODE LEAD LEAVESTHE BOX FIRST

(1P) Item Part Number

(1T) Lot Lot Number

LPN

(9D)MFG Date Manufacturing Date

(P) Customer Item

(V) Vendor ID

DeptID Made In Country of Origin

(Q) QTY Quantity

CAT Intensity Bin

BIN Color Bin

(9D) Date Code Date Code

STANDARD LABEL LS0002 RoHS Compliant e3 max temp 260C

For product information and a complete list of distributors please go to our web site wwwavagotechcom

Avago Avago Technologies and the A logo are trademarks of Avago Technologies in the United States and other countriesData subject to change Copyright copy 2005-2009 Avago Technologies All rights reserved AV02-2228EN - December 15 2009

(ii) Avago Baby Label (Only available on bulk packaging)

(1P) PART Part Number

(1T) LOT Lot Number

(9D)MFG DATE Manufacturing Date

CO Country of Origin

Customer PN

Supplier Code

QUANTITY Packing Quantity

CAT Intensity Bin

BIN Color Bin

DATECODE Date Code

RoHS Compliant e3 max temp 260C Lamps Baby Label

DISCLAIMER Avagorsquos products and software are not specifically designed manufactured or authorized for sale as parts components or assemblies for the planning construction maintenenace or direct operation of a nuclear facility or for use in medical devices or applications Customer is solely responsible and waives all rights to make claims against avago or its suppliers for all loss damage expense or liability in connection with such use

Contents of Submittal

DIA Parking Signs Page 1 of 5

Skyline Products Inc

General Specifications for Full Color LED Inserts

DIA Parking Signs Page 2 of 5

Specification for Full Color LED Inserts Notes

10 Full Color LED VMS Inserts

11 Quality Assurance

ISO 90012008 certification for design manufacturing and service Current CDOT and DIA requirement

12 General ETL Listed for UL 48 UL50 and UL 1433 Current CDOT and DIA

requirement 13 Housing Properties Sign housing are designed in accordance to AASHTO Standard Specifications for Structural Supports for Highway Signs Luminaires and Traffic Signals ndash 6th Edition for wind speeds of up to 140 mph AASHTO group load combinations include total sign weight dead load ice and wind loads and the design meets the fatigue requirements for truck-induced gusts Snow loading is include in design loads for applicable geographical regions

Current CDOT and DIA requirement

Sealed housing Welding compliance with AWS standards

All welding shall be by an inert gas process in accordance with the American Welding Society (AWS) Standards 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum The LED DMS manufacturerrsquos welders and welding procedures shall be certified by an ANSIAWS Certified Welding Inspector to the 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum Proof of certification of all the LED DMS manufacturerrsquos welders and applicable welding procedures shall be supplied with the submittals The name phone number and address off the ANSIAWS Certified Welding Inspector that certified the LED VMS manufacturerrsquos welders and procedures shall also be provided with the submittals

Current CDOT and DIA requirement

Black KYNAR 500 coated face on mask and borders mdash 30-year coating guaranteed to not chip fade or peel for 20 years

Current CDOT and DIA requirement

The lens panel assembly shall consist of a KYNAR 500 coated aluminum mask over a clear glazing The lens panel assembly shall be modular in design interchangeable without misalignment of the lens panel and the LED pixels and removable from within the main sign housing

Current CDOT and DIA requirement

Aluminum face (090rdquo) mask over glazing with apertures for the pixels The lens panel aluminum mask shall be 0090 inch minimum thickness and finished with a matte black licensed factory applied KYNAR 500 Resin Fluoropolymer based coating system It shall be perforated to provide an aperture for each pixel on the display modules Each aperture shall be as small as possible without blocking the LED light output at the required viewing angle The Skyline aluminum face mask with aperture system will significantly minimize glare on the sign as it blocks more than 73 of sun rays making it very legible even with direct sunlight This method should be required over a ldquolouverrdquo system Louvers create a shelf above each row of pixels collecting snow ice dirt etc and ultimately inhibiting the display

Current CDOT and DIA requirement

Polycarbonate glazing 18rdquoGE LEXAN XL102UV Single lift face that allows a single technician to easily lift the entire face for safe fast and easy access to all the internal sign components

Current CDOT and DIA requirement

Mounting brackets Skyline will work with the appropriate parties to develop a mounting system to accommodate for the type of sign being provided and the structure requirements

Natural aluminum finish (excluding face) Current CDOT and DIA requirement

14 Environmental Control 8 watt per foot heat tape will be installed along the bottom of entire display area Provided heat tape will be controlled by the Advanced Humidity Sensing System of the controller

Current CDOT and DIA requirement

DIA Parking Signs Page 3 of 5

Environmental Sensors (1) Photocell Sensor (1) Internal Temperature Sensor (1) Humidity Sensor (1) Door Alarm

15 LED Display and Electronics Electronics designed and tested to -40degC to 85degC Current CDOT and DIA

requirement True 18-inch display (275 inch vertical and horizontal pitch) Current CDOT and DIA

requirement Display Matrix 7 high x 30 wide Legibility distance 200-1200 feet Current CDOT and DIA

requirement Printed circuit board are built to IPC-A-610D Class 2 certification Current CDOT and DIA

requirement Display modules are easily removable and replicable without the use of any additional tools

Current CDOT and DIA requirement

LED type Each Pixel contains three strings of LEDs

String 1 AlInGaP 30 degree LEDs (Red) String 2 InGaN 30 degree LEDs (Green) String 3 InGaN 30 degree LEDs (Blue)

Pixel design brightness 12400 candela at 20 mA (18rdquo characters) Current CDOT and DIA

requirement LED drive current

Red LED lt 30mA Blue and Green LEDs lt 15mA

All LEDs will have standoffs providing superior LED cooling and eliminate corrosion LED pixel protection and alignment device Silicon conformal coat will conform to MIL-I-46058C Type SR and IPC-CC-830 standards

Current CDOT and DIA requirement

Uniform LED color and brightness 256 minimum brightness levels Pixel Test

The pixel test shall be performed from the central controller on command and automatically once a day During a pixel test the operational status of each pixel shall be tested and then transmitted to the central controller or laptop computer This pixel status test shall report back all LED color string errors within each pixel A list of defective LED color strings shall be provided listing string color line number module number column number and row number for the associated pixel for each defective string The pixel test must be completed in less than 05 seconds regardless of message status

Current CDOT and DIA requirement

True Message Display Verification (Pixel Read) The TMDV shall be performed during both message downloads and during every sign poll from the central controller or laptop computer The TMDV shall perform a real-time read of the displayed message and shall return the operational state of each LED color string within each pixel to the central controller as it is currently displayed to the motorist including any errors This shall allow the central controller operator to see what is visibly displayed to the motorist on an individual pixel basis During a TMDV the operational state of each LED color string within each pixel shall be read by the sign controller to allow the central controller or laptop computer to show the actual message including static flashing and alternating messages that are visibly displayed on the sign in a WYSIWYG format This pixel read shall take place while a message is displayed on the sign without disturbing the message in any way Any flashing flickering blinking dimming or other disturbance of the message during this pixel read shall be cause for rejection of the sign The TMDV shall be an actual real time read of LED color strings at the time of

Current CDOT and DIA requirement

DIA Parking Signs Page 4 of 5

the associated sign poll or message download and shall not be accomplished by simulating errors based on the last pixel test

16 Power Supplies and Sensors High-efficiency power supplies Current CDOT and DIA

requirement Redundant power supply Current CDOT and DIA

requirement Power supply sensors Current CDOT and DIA

requirement Operational status feedback of all sensors Current CDOT and DIA

requirement All LED module power supply voltages shall be continuously measured and monitored by the sign controller The sign controller shall provide these voltage readings to the master controller or laptop computer upon command When a voltage drops below a critical value an error message shall be generated and transmitted to the master controller or laptop computer

17 AC Electrical AC Electrical components will conform to NEC standards Current CDOT and DIA

requirement GFCI outlet 20 Controller and Controller Cabinet 21 Sign Controller Skyline Advanced Controller will be located within each sign housing The controller shall monitor and control the ventilation system and all sensors within the sign housing

Ability to control multiple signs on a single sign structure NTCIP compliance Current CDOT and DIA

requirement 22 Cabinet Type A Skyline extended pole cabinet will be provided Natural aluminum exterior finish Pull-out laptop shelf Door alarm 23 Environmental Control Humidity sensor Internal temperature sensor 24 AC Electrical Conformity with NEC standards Current CDOT and DIA

requirement Circuit breakers Current CDOT and DIA

requirement GFCI outlet 25 Surge Protection Two-stage AC power surge protection with feedback and automatic shutdownisolation

Current CDOT and DIA requirement

The system power shall be protected by two stages of transient voltage suppression devices Tripping of each stage (or both if tripped simultaneously) of the surge protection shall cause the sign controller to call central and report the error condition (for dialup operation) or report the error condition to central on the next poll (for multi-drop operation) There shall be an option that is either enabled or disabled and is selected and downloaded from the central controller to the sign controller When this option is enabled tripping of the second stage of surge protection shall prevent power from reaching any components of the sign until the surge protection has been replaced When this option is disabled the sign will continue to function normally after the second stage of surge protection is tripped

30 Software Signs and Controllers shall be fully compatible with the DIA NTCIP sign software at no additional cost to the department in accordance with these specifications

DIA Parking Signs Page 5 of 5

40 Warranty and Telephone Technical Support One-year limited parts return-to-factory warranty Current CDOT and DIA

requirement Lifetime standard telephone support Current CDOT and DIA

requirement

  • Cover Page
  • Cover Letter
    • Cover Letter
    • Transmittal Letter
      • Product Details
        • Sign Brochure
        • Sign Details
        • System Block Diagram
        • Wiring Block Diagram
          • Industry Compliances
            • ISO Certificates
            • UL Authorization
            • NTCIP
            • Welding Procedures-Employees
              • Component Cut Sheets
                • Kynar
                • Lexan
                • Latch
                • Heat Tape
                • GFI
                • Hub
                • Controller
                • Comm Surge
                • AC Surge
                • Ethernet
                • Power Supply
                • LED
                  • Drawings
Page 37: )5217 $&&(66 6/,0/,1( - Denver International Airportbusiness.flydenver.com/bizpdf/DIAID_2318.pdfSign housings are designed in accordance with AASHTO Standard Specifications for Structural

9

Refer to application note AN5334 for more information about soldering and handling of high brightness TH LED lamps

Example of Wave Soldering Temperature Profile for TH LED

Ammo Packs Drawing

Note The ammo-packs drawing is applicable for packaging option ndashDD amp -ZZ and regardless standoff or non-standoff

Recommended solder Sn63 (Leaded solder alloy)SAC305 (Lead free solder alloy)

Flux Rosin flux

Solder bath temperature 255degC plusmn 5degC (maximum peak temperature = 260degC)

Dwell time 30 sec - 50 sec(maximum = 5sec)

Note Allow for board to be sufficientlycooled to room temperature beforeexerting mechanical force

60sec Max

TIME (sec)

260 degC Max

105 degC Max

TEMPERA

TURE

(degC)

10

Packaging Box for Ammo Packs

Note The dimension for ammo pack is applicable for the device with standoff and without standoff

Packaging Label(i) Avago Mother Label (Available on packaging box of ammo pack and shipping box)

13

13

13

$$$

amp

13()

+amp13amp(amp+---(+)012-

DISCLAIMER AVAGOrsquoS PRODUCTS AND SOFTWARE ARE NOT SPECIFICALLY DESIGNED MANUFACTURED OR AUTHORIZED FOR SALE AS PARTS COMPONENTS OR ASSEMBLIES FOR THE PLANNING CONSTRUCTION MAINTENANCE OR DIRECT OPERATION OF A NUCLEAR FACILITY OR FOR USE IN MEDICAL DEVICES OR APPLICATIONS CUSTOMER IS SOLELY RESPONSIBLE AND WAIVES ALL RIGHTS TO MAKE CLAIMS AGAINST AVAGO OR ITS SUPPLIERS FOR ALL LOSS DAMAGE EXPENSE OR LIABILITY IN CONNECTION WITH SUCH USE

amp(313

313

amp

4

413

+)

$5amp136$

amp

13()

amp

(+)012-

(ii) Avago Baby Label (Only available on bulk packaging)

Acronyms and Definition

BIN

(i) Color bin only or VF bin only

(Applicable for part number with color bins but without VF bin OR part number with VF bins and no color bin)

OR

(ii) Color bin incorporated with VF Bin

(Applicable for part number that have both color bin and VF bin)

Example

(i) Color bin only or VF bin only

BIN 2 (represent color bin 2 only)

BIN VB (represent VF bin ldquoVBrdquo only)

(ii) Color bin incorporate with VF Bin

BIN 2VB

VB VF bin ldquoVBrdquo

2 Color bin 2 only

For product information and a complete list of distributors please go to our web site wwwavagotechcom

Avago Avago Technologies and the A logo are trademarks of Avago Technologies in the United States and other countriesData subject to change Copyright copy 2005-2010 Avago Technologies All rights reserved AV02-1687EN - February 23 2010

HLMP-Cx1A1B2A2B3A3BNew 5mm Blue and Green LED Lamps

Data Sheet

CAUTION INGaN devices are Class 1C HBM ESD sensitive per JEDEC Standard Please observe appropriate precautions during handling and processing Refer to Application Note AN ndash 1142 for additional details

Description

These high intensity blue and green T-1frac34 package LEDs are untinted and non-diffused Based on the most efficient and cost effective InGaN material technology and incor-porating second generation optics they produce well defined spatial radiation patterns at specific viewing cone angles

Advanced optical grade epoxy construction offers superior high temperature and moisture resistance per-formance in outdoor signal and sign applications

Features

Well defined spatial radiation pattern

High luminous output

Untinted Non-diffused

Available in Colorndash Blue 470nmndash Green 525nm

Viewing Angle 15deg 23deg and 30deg

Standoff or non-standoff

Superior resistance to moisture

Applications

Commercial outdoor advertising

Traffic Sign

Variable Message Sign

2

Package Dimensions

Drawing A (Non-standoff)

Drawing B (Standoff)

cathodeflat

Cathode

d

100 plusmn 0200039 plusmn 0008

130 plusmn 0150051 plusmn 0006870 plusmn 020

0343 plusmn 0008

500 plusmn 0200197 plusmn 0008

580 plusmn 0200228 plusmn 0008

254 plusmn 0380100 plusmn 0015

070 max0028

3160min1244

sq typ050 plusmn 0100020 plusmn 0004

100 min0039

Viewing Angle d

HLMP-Cx1B 1296plusmn025(0510plusmn0010)

HLMP-Cx2B 1232 plusmn025(0485plusmn0010)

HLMP-Cx3B 1200plusmn025(0472plusmn0010)

Notes1 All dimensions are in millimeters (inches) 2 Leads are mild steel with tin plating3 The epoxy meniscus is 150mm max

100 plusmn 0200039 plusmn 0008

070 max0028

870 plusmn 0200343 plusmn 0008

500 plusmn 0200197 plusmn 0008

3160min1244

Cathode 100 min0039

sq typ050 plusmn 0100020 plusmn 0004

254 plusmn 0380100 plusmn 0015

cathodeflat

580 plusmn 0200228 plusmn 0008

3

Device Selection Guide

Part Number ColorTypical Viewing angle 2frac12 (deg) [4]

Luminous Intensity Iv (mcd) at 20 mA [125]

Standoff Non Standoff

Package drawingMin Max

HLMP-CB1A-XY0DD Blue 15deg 7200 12000 Non Standoff A

HLMP-CB1A-XYBDD

HLMP-CB1A-XYCDD

HLMP-CB1B-XY0DD Standoff B

HLMP-CB1B-XYBDD

HLMP-CB1B-XYCDD

HLMP-CB2A-VW0DD 23deg 4200 7200 Non Standoff A

HLMP-CB2A-VWBDD

HLMP-CB2A-VWCDD

HLMP-CB2B-VW0DD Standoff B

HLMP-CB2B-VWBDD

HLMP-CB2B-VWCDD

HLMP-CB3A-UV0DD 30deg 3200 5500 Non Standoff A

HLMP-CB3A-UVBDD

HLMP-CB3A-UVCDD

HLMP-CB3B-UV0DD Standoff B

HLMP-CB3B-UVBDD

HLMP-CB3B-UVCDD

HLMP-CM1A-450DD Green 15deg 35000 59000 Non Standoff A

HLMP-CM1A-45BDD

HLMP-CM1A-45CDD

HLMP-CM1B-450DD Standoff B

HLMP-CM1B-45BDD

HLMP-CM1B-45CDD

HLMP-CM2A-120DD 23deg 16000 27000 Non Standoff A

HLMP-CM2A-12BDD

HLMP-CM2A-12CDD

HLMP-CM2B-120DD Standoff B

HLMP-CM2B-12BDD

HLMP-CM2B-12CDD

HLMP-CM3A-Z10DD 30deg 12000 21000 Non Standoff A

HLMP-CM3A-Z1BDD

HLMP-CM3A-Z1CDD

HLMP-CM3B-Z10DD Standoff B

HLMP-CM3B-Z1BDD

HLMP-CM3B-Z1CDD

Notes1 The luminous intensity is measured on the mechanical axis of the lamp package and it is tested with pulsing condition2 The optical axis is closely aligned with the package mechanical axis3 Dominant wavelength d is derived from the CIE Chromaticity Diagram and represents the color of the lamp4 frac12 is the off-axis angle where the luminous intensity is half the on-axis intensity 5 Tolerance for each bin limit is plusmn 15

4

Part Numbering System

Note please refer to AB 5337 for complete information on part numbering system

Packaging OptionDD Ammo Pack

Color Bin Selection0 Full DistributionB Color Bin 2 amp 3C Color Bin 3 amp 4

Maximum Intensity Bin 0 No maximum intensity limit (refer to selection guide)

Minimum Intensity Bin Refer to Device Selection Guide

Viewing Angle and Lead Standoffs1A 15deg without lead standoff1B 15deg with lead standoff2A 23deg without lead standoff2B 23deg with lead standoff3A 30deg without lead standoff3B 30deg with lead standoff

ColorB Blue 470M Green 525

HLMP C x xx x x x xx

Absolute Maximum Ratings TJ = 25degC

Parameter Blue Green Unit

DC Forward Current [1] 30 mA

Peak Forward Current 100 [2] mA

Power Dissipation 116 mW

Reverse Voltage 5 V

LED Junction Temperature 110 degC

Operating Temperature Range -40 to + 85 degC

Storage Temperature Range -40 to + 100 degC

Notes1 Derate linearly as shown in figure 42 Duty Factor 10 frequency 1KHz

5

Electrical Optical Characteristics TJ = 25degC

Parameter Symbol Min Typ Max Units Test Conditions

Forward VoltageGreen Blue

VF28 32 38

V IF = 20 mA

Reverse Voltage VR 5 V IR = 10 A

Dominant Wavelength[1]

GreenBlue

d51904600

52504700

53904800

nm IF = 20 mA

Peak WavelengthGreenBlue

PEAK516464

nm Peak of Wavelength of Spectral Distribution at IF = 20 mA

Spectral Half WidthGreenBlue

123023

nm IF = 20mA

Thermal Resistance RJ-PIN 240 degCW LED Junction-to-Pin

Luminous Efficacy [2]

GreenBlue

V51878

lmW Emitted Luminous Flux Emitted Radiant Flux

Thermal coefficient of dGreenBlue

00280024

nmdegC IF = 20 mA +25degC le TJ le +100degC

Notes1 The dominant wavelength is derived from the chromaticity Diagram and represents the color of the lamp2 The radiant intensity Ie in watts per steradian may be found from the equation Ie = IVV where IV is the luminous intensity in candelas and V is

the luminous efficacy in lumenswatt

6

Figure 1 Relative Intensity vs Wavelength Figure 2 Forward Current vs Forward Voltage

Figure 3 Relative Intensity vs Forward Current Figure 4 Maximum Forward Current vs Ambient Temperature

Figure 5 Relative Dominant Wavelength Shift vs Forward Current Figure 6 Radiation Pattern for 15deg

0001

0203

04

050607

08

0910

380 430 480 530 580 630WAVELENGTH - nm

RELA

TIVE

INTENS

ITY

GREENBLUE

0

20

40

60

80

100

0 1 2 3 4 5FORWARD VOLTAGE-V

FORW

ARD CU

RREN

T-m

A

00

05

10

15

20

25

30

35

0 20 40 60 80 100 120DC FORWARD CURRENT-mA

RELA

TIVE

LUM

INOUS INT

ENSI

TY(NOR

MAL

IZED

AT 20m

A)

GREEN

BLUE

-10

-5

0

5

10

0 20 40 60 80 100FORWARD CURRENT-mA

RELA

TIVE

DOM

INAN

T W

AVEL

ENGT

H SH

IFT -

nm GREEN

BLUE

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT -DEGREE

NORM

ALIZ

ED IN

TENS

ITY

0

5

10

15

20

25

30

35

0 20 40 60 80 100TA - AMBIENT TEMPERATURE - degC

I Fmax

- M

AXIM

UM FO

RWARD

CURR

ENT -

mA

7

Figure 7 Radiation Pattern for 23deg Figure 8 Radiation Pattern for 30deg

Figure 9 Relative Light Output vs Junction Temperature Figure 10 Relative Forward Voltage vs Junction Temperature

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT - DEGREE

NORM

ALIZ

ED IN

TENS

ITY

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT - DEGREE

NORM

ALIZ

ED IN

TENS

ITY

01

1

10

-40 -20 0 20 40 60 80 100 120TJ - JUNCTION TEMPERATURE TJ - JUNCTION TEMPERATURE

NORM

ALZI

ED IN

TENS

ITY (

PHOTO)

-03

-02

-01

0

01

02

03

-40 -20 0 20 40 60 80 100 120

FORW

ARD

VOLT

AGE S

HIFT

-VGreenBlue

GreenBlue

Intensity Bin Limit Table (131 Iv bin ratio)

BinIntensity (mcd) at 20mAMin Max

U 3200 4200

V 4200 5500

W 5500 7200

X 7200 9300

Y 9300 12000

Z 12000 16000

1 16000 21000

2 21000 27000

3 27000 35000

4 35000 45000

5 45000 59000

Tolerance for each bin limit is plusmn 15

Green Color Bin Table

Bin Min Dom Max Dom1 5190 5230

2 5230 5270

3 5270 5310

4 5310 5350

5 5350 5390

Tolerance for each bin limit is plusmn 05nm

Blue Color Bin Table

Bin Min Dom Max Dom1 4600 4640

2 4640 4680

3 4680 4720

4 4720 4760

5 4760 4800

Tolerance for each bin limit is plusmn 05nmNote 1 All bin categories are established for classification of products Products may not be available in all bin categories Please contact your Avago

representative for further information

8

Precautions

Lead Forming

The leads of an LED lamp may be preformed or cut to length prior to insertion and soldering on PC board

For better control it is recommended to use proper tool to precisely form and cut the leads to applicable length rather than doing it manually

If manual lead cutting is necessary cut the leads after the soldering process The solder connection forms a mechanical ground which prevents mechanical stress due to lead cutting from traveling into LED package This is highly recommended for hand solder operation as the excess lead length also acts as small heat sink

Soldering and Handling

Care must be taken during PCB assembly and soldering process to prevent damage to the LED component

LED component may be effectively hand soldered to PCB However it is only recommended under unavoidable circumstances such as rework The closest manual soldering distance of the soldering heat source (soldering ironrsquos tip) to the body is 159mm Soldering the LED using soldering iron tip closer than 159mm might damage the LED

ESD precaution must be properly applied on the 159mm

soldering station and personnel to prevent ESD damage to the LED component that is ESD sensitive Do refer to Avago application note AN 1142 for details The soldering iron used should have grounded tip to ensure electrostatic charge is properly grounded

Recommended soldering condition

Wave Soldering [1 2]

Manual Solder Dipping

Pre-heat temperature 105degC Max -

Preheat time 60 sec Max -

Peak temperature 260degC Max 260degC Max

Dwell time 5 sec Max 5 sec Max

Note 1 Above conditions refers to measurement with thermocouple

mounted at the bottom of PCB2 It is recommended to use only bottom preheaters in order to reduce

thermal stress experienced by LED

Wave soldering parameters must be set and maintained according to the recommended temperature and dwell time Customer is advised to perform daily check on the soldering profile to ensure that it is always conforming to recommended soldering conditions

Note 1 PCB with different size and design (component density) will have

different heat mass (heat capacity) This might cause a change in temperature experienced by the board if same wave soldering setting is used So it is recommended to re-calibrate the soldering profile again before loading a new type of PCB

Avago Technologies LED Configuration

Any alignment fixture that is being applied during wave soldering should be loosely fitted and should not apply weight or force on LED Non metal material is recommended as it will absorb less heat during wave soldering process

At elevated temperature LED is more susceptible to mechanical stress Therefore PCB must allowed to cool down to room temperature prior to handling which includes removal of alignment fixture or pallet

If PCB board contains both through hole (TH) LED and other surface mount components it is recommended that surface mount components be soldered on the top side of the PCB If surface mount need to be on the bottom side these components should be soldered using reflow soldering prior to insertion the TH LED

Recommended PC board plated through holes (PTH) size for LED component leads

LED component lead size Diagonal

Plated through hole diameter

045 x 045 mm(0018x 0018 inch)

0636 mm(0025 inch)

098 to 108 mm(0039 to 0043 inch)

050 x 050 mm(0020x 0020 inch)

0707 mm(0028 inch)

105 to 115 mm(0041 to 0045 inch)

Over-sizing the PTH can lead to twisted LED after clinching On the other hand under sizing the PTH can cause difficulty inserting the TH LED

Refer to application note AN5334 for more information about soldering and handling of high brightness TH LED lamps

CATHODE

InGaN Device

9

Example of Wave Soldering Temperature Profile for TH LED

Recommended solder Sn63 (Leaded solder alloy)SAC305 (Lead free solder alloy)

Flux Rosin flux

Solder bath temperature 255degC plusmn 5degC (maximum peak temperature = 260degC)

Dwell time 30 sec - 50 sec(maximum = 5sec)

Note Allow for board to be sufficientlycooled to room temperature beforeexerting mechanical force

60 sec Max

TIME (sec)

260degC Max

105degC Max

TEM

PERA

TURE

(degC)

Ammo Packs Drawing

Note The ammo-packs drawing is applicable for packaging option ndashDD amp -ZZ and regardless standoff or non-standoff

635 plusmn 1300250 plusmn 0051

1270 plusmn 1000500 plusmn 0039

9125 plusmn 062503595 plusmn 002459125 plusmn 062503595 plusmn 00245

1800 plusmn 05007085 plusmn 00195

070 plusmn 02000275 plusmn 00075 A A

1270 plusmn 0300500 plusmn 0012

VIEW AA

400 plusmn 02001575 plusmn 00075Oslash TYP

205 plusmn 10008070 plusmn 00394

CATHODE

10

Packaging Box for Ammo Packs

Note For InGaN device the ammo pack packaging box contain ESD logo

Packaging Label

(i) Avago Mother Label (Available on packaging box of ammo pack and shipping box)

LABEL ON THISSIDE OF BOX

FROM LEFT SIDE OF BOXADHESIVE TAPE MUST BEFACING UPWARDS

ANODE LEAD LEAVESTHE BOX FIRST

(1P) Item Part Number

(1T) Lot Lot Number

LPN

(9D)MFG Date Manufacturing Date

(P) Customer Item

(V) Vendor ID

DeptID Made In Country of Origin

(Q) QTY Quantity

CAT Intensity Bin

BIN Color Bin

(9D) Date Code Date Code

STANDARD LABEL LS0002 RoHS Compliant e3 max temp 260C

For product information and a complete list of distributors please go to our web site wwwavagotechcom

Avago Avago Technologies and the A logo are trademarks of Avago Technologies in the United States and other countriesData subject to change Copyright copy 2005-2009 Avago Technologies All rights reserved AV02-2228EN - December 15 2009

(ii) Avago Baby Label (Only available on bulk packaging)

(1P) PART Part Number

(1T) LOT Lot Number

(9D)MFG DATE Manufacturing Date

CO Country of Origin

Customer PN

Supplier Code

QUANTITY Packing Quantity

CAT Intensity Bin

BIN Color Bin

DATECODE Date Code

RoHS Compliant e3 max temp 260C Lamps Baby Label

DISCLAIMER Avagorsquos products and software are not specifically designed manufactured or authorized for sale as parts components or assemblies for the planning construction maintenenace or direct operation of a nuclear facility or for use in medical devices or applications Customer is solely responsible and waives all rights to make claims against avago or its suppliers for all loss damage expense or liability in connection with such use

Contents of Submittal

DIA Parking Signs Page 1 of 5

Skyline Products Inc

General Specifications for Full Color LED Inserts

DIA Parking Signs Page 2 of 5

Specification for Full Color LED Inserts Notes

10 Full Color LED VMS Inserts

11 Quality Assurance

ISO 90012008 certification for design manufacturing and service Current CDOT and DIA requirement

12 General ETL Listed for UL 48 UL50 and UL 1433 Current CDOT and DIA

requirement 13 Housing Properties Sign housing are designed in accordance to AASHTO Standard Specifications for Structural Supports for Highway Signs Luminaires and Traffic Signals ndash 6th Edition for wind speeds of up to 140 mph AASHTO group load combinations include total sign weight dead load ice and wind loads and the design meets the fatigue requirements for truck-induced gusts Snow loading is include in design loads for applicable geographical regions

Current CDOT and DIA requirement

Sealed housing Welding compliance with AWS standards

All welding shall be by an inert gas process in accordance with the American Welding Society (AWS) Standards 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum The LED DMS manufacturerrsquos welders and welding procedures shall be certified by an ANSIAWS Certified Welding Inspector to the 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum Proof of certification of all the LED DMS manufacturerrsquos welders and applicable welding procedures shall be supplied with the submittals The name phone number and address off the ANSIAWS Certified Welding Inspector that certified the LED VMS manufacturerrsquos welders and procedures shall also be provided with the submittals

Current CDOT and DIA requirement

Black KYNAR 500 coated face on mask and borders mdash 30-year coating guaranteed to not chip fade or peel for 20 years

Current CDOT and DIA requirement

The lens panel assembly shall consist of a KYNAR 500 coated aluminum mask over a clear glazing The lens panel assembly shall be modular in design interchangeable without misalignment of the lens panel and the LED pixels and removable from within the main sign housing

Current CDOT and DIA requirement

Aluminum face (090rdquo) mask over glazing with apertures for the pixels The lens panel aluminum mask shall be 0090 inch minimum thickness and finished with a matte black licensed factory applied KYNAR 500 Resin Fluoropolymer based coating system It shall be perforated to provide an aperture for each pixel on the display modules Each aperture shall be as small as possible without blocking the LED light output at the required viewing angle The Skyline aluminum face mask with aperture system will significantly minimize glare on the sign as it blocks more than 73 of sun rays making it very legible even with direct sunlight This method should be required over a ldquolouverrdquo system Louvers create a shelf above each row of pixels collecting snow ice dirt etc and ultimately inhibiting the display

Current CDOT and DIA requirement

Polycarbonate glazing 18rdquoGE LEXAN XL102UV Single lift face that allows a single technician to easily lift the entire face for safe fast and easy access to all the internal sign components

Current CDOT and DIA requirement

Mounting brackets Skyline will work with the appropriate parties to develop a mounting system to accommodate for the type of sign being provided and the structure requirements

Natural aluminum finish (excluding face) Current CDOT and DIA requirement

14 Environmental Control 8 watt per foot heat tape will be installed along the bottom of entire display area Provided heat tape will be controlled by the Advanced Humidity Sensing System of the controller

Current CDOT and DIA requirement

DIA Parking Signs Page 3 of 5

Environmental Sensors (1) Photocell Sensor (1) Internal Temperature Sensor (1) Humidity Sensor (1) Door Alarm

15 LED Display and Electronics Electronics designed and tested to -40degC to 85degC Current CDOT and DIA

requirement True 18-inch display (275 inch vertical and horizontal pitch) Current CDOT and DIA

requirement Display Matrix 7 high x 30 wide Legibility distance 200-1200 feet Current CDOT and DIA

requirement Printed circuit board are built to IPC-A-610D Class 2 certification Current CDOT and DIA

requirement Display modules are easily removable and replicable without the use of any additional tools

Current CDOT and DIA requirement

LED type Each Pixel contains three strings of LEDs

String 1 AlInGaP 30 degree LEDs (Red) String 2 InGaN 30 degree LEDs (Green) String 3 InGaN 30 degree LEDs (Blue)

Pixel design brightness 12400 candela at 20 mA (18rdquo characters) Current CDOT and DIA

requirement LED drive current

Red LED lt 30mA Blue and Green LEDs lt 15mA

All LEDs will have standoffs providing superior LED cooling and eliminate corrosion LED pixel protection and alignment device Silicon conformal coat will conform to MIL-I-46058C Type SR and IPC-CC-830 standards

Current CDOT and DIA requirement

Uniform LED color and brightness 256 minimum brightness levels Pixel Test

The pixel test shall be performed from the central controller on command and automatically once a day During a pixel test the operational status of each pixel shall be tested and then transmitted to the central controller or laptop computer This pixel status test shall report back all LED color string errors within each pixel A list of defective LED color strings shall be provided listing string color line number module number column number and row number for the associated pixel for each defective string The pixel test must be completed in less than 05 seconds regardless of message status

Current CDOT and DIA requirement

True Message Display Verification (Pixel Read) The TMDV shall be performed during both message downloads and during every sign poll from the central controller or laptop computer The TMDV shall perform a real-time read of the displayed message and shall return the operational state of each LED color string within each pixel to the central controller as it is currently displayed to the motorist including any errors This shall allow the central controller operator to see what is visibly displayed to the motorist on an individual pixel basis During a TMDV the operational state of each LED color string within each pixel shall be read by the sign controller to allow the central controller or laptop computer to show the actual message including static flashing and alternating messages that are visibly displayed on the sign in a WYSIWYG format This pixel read shall take place while a message is displayed on the sign without disturbing the message in any way Any flashing flickering blinking dimming or other disturbance of the message during this pixel read shall be cause for rejection of the sign The TMDV shall be an actual real time read of LED color strings at the time of

Current CDOT and DIA requirement

DIA Parking Signs Page 4 of 5

the associated sign poll or message download and shall not be accomplished by simulating errors based on the last pixel test

16 Power Supplies and Sensors High-efficiency power supplies Current CDOT and DIA

requirement Redundant power supply Current CDOT and DIA

requirement Power supply sensors Current CDOT and DIA

requirement Operational status feedback of all sensors Current CDOT and DIA

requirement All LED module power supply voltages shall be continuously measured and monitored by the sign controller The sign controller shall provide these voltage readings to the master controller or laptop computer upon command When a voltage drops below a critical value an error message shall be generated and transmitted to the master controller or laptop computer

17 AC Electrical AC Electrical components will conform to NEC standards Current CDOT and DIA

requirement GFCI outlet 20 Controller and Controller Cabinet 21 Sign Controller Skyline Advanced Controller will be located within each sign housing The controller shall monitor and control the ventilation system and all sensors within the sign housing

Ability to control multiple signs on a single sign structure NTCIP compliance Current CDOT and DIA

requirement 22 Cabinet Type A Skyline extended pole cabinet will be provided Natural aluminum exterior finish Pull-out laptop shelf Door alarm 23 Environmental Control Humidity sensor Internal temperature sensor 24 AC Electrical Conformity with NEC standards Current CDOT and DIA

requirement Circuit breakers Current CDOT and DIA

requirement GFCI outlet 25 Surge Protection Two-stage AC power surge protection with feedback and automatic shutdownisolation

Current CDOT and DIA requirement

The system power shall be protected by two stages of transient voltage suppression devices Tripping of each stage (or both if tripped simultaneously) of the surge protection shall cause the sign controller to call central and report the error condition (for dialup operation) or report the error condition to central on the next poll (for multi-drop operation) There shall be an option that is either enabled or disabled and is selected and downloaded from the central controller to the sign controller When this option is enabled tripping of the second stage of surge protection shall prevent power from reaching any components of the sign until the surge protection has been replaced When this option is disabled the sign will continue to function normally after the second stage of surge protection is tripped

30 Software Signs and Controllers shall be fully compatible with the DIA NTCIP sign software at no additional cost to the department in accordance with these specifications

DIA Parking Signs Page 5 of 5

40 Warranty and Telephone Technical Support One-year limited parts return-to-factory warranty Current CDOT and DIA

requirement Lifetime standard telephone support Current CDOT and DIA

requirement

  • Cover Page
  • Cover Letter
    • Cover Letter
    • Transmittal Letter
      • Product Details
        • Sign Brochure
        • Sign Details
        • System Block Diagram
        • Wiring Block Diagram
          • Industry Compliances
            • ISO Certificates
            • UL Authorization
            • NTCIP
            • Welding Procedures-Employees
              • Component Cut Sheets
                • Kynar
                • Lexan
                • Latch
                • Heat Tape
                • GFI
                • Hub
                • Controller
                • Comm Surge
                • AC Surge
                • Ethernet
                • Power Supply
                • LED
                  • Drawings
Page 38: )5217 $&&(66 6/,0/,1( - Denver International Airportbusiness.flydenver.com/bizpdf/DIAID_2318.pdfSign housings are designed in accordance with AASHTO Standard Specifications for Structural

10

Packaging Box for Ammo Packs

Note The dimension for ammo pack is applicable for the device with standoff and without standoff

Packaging Label(i) Avago Mother Label (Available on packaging box of ammo pack and shipping box)

13

13

13

$$$

amp

13()

+amp13amp(amp+---(+)012-

DISCLAIMER AVAGOrsquoS PRODUCTS AND SOFTWARE ARE NOT SPECIFICALLY DESIGNED MANUFACTURED OR AUTHORIZED FOR SALE AS PARTS COMPONENTS OR ASSEMBLIES FOR THE PLANNING CONSTRUCTION MAINTENANCE OR DIRECT OPERATION OF A NUCLEAR FACILITY OR FOR USE IN MEDICAL DEVICES OR APPLICATIONS CUSTOMER IS SOLELY RESPONSIBLE AND WAIVES ALL RIGHTS TO MAKE CLAIMS AGAINST AVAGO OR ITS SUPPLIERS FOR ALL LOSS DAMAGE EXPENSE OR LIABILITY IN CONNECTION WITH SUCH USE

amp(313

313

amp

4

413

+)

$5amp136$

amp

13()

amp

(+)012-

(ii) Avago Baby Label (Only available on bulk packaging)

Acronyms and Definition

BIN

(i) Color bin only or VF bin only

(Applicable for part number with color bins but without VF bin OR part number with VF bins and no color bin)

OR

(ii) Color bin incorporated with VF Bin

(Applicable for part number that have both color bin and VF bin)

Example

(i) Color bin only or VF bin only

BIN 2 (represent color bin 2 only)

BIN VB (represent VF bin ldquoVBrdquo only)

(ii) Color bin incorporate with VF Bin

BIN 2VB

VB VF bin ldquoVBrdquo

2 Color bin 2 only

For product information and a complete list of distributors please go to our web site wwwavagotechcom

Avago Avago Technologies and the A logo are trademarks of Avago Technologies in the United States and other countriesData subject to change Copyright copy 2005-2010 Avago Technologies All rights reserved AV02-1687EN - February 23 2010

HLMP-Cx1A1B2A2B3A3BNew 5mm Blue and Green LED Lamps

Data Sheet

CAUTION INGaN devices are Class 1C HBM ESD sensitive per JEDEC Standard Please observe appropriate precautions during handling and processing Refer to Application Note AN ndash 1142 for additional details

Description

These high intensity blue and green T-1frac34 package LEDs are untinted and non-diffused Based on the most efficient and cost effective InGaN material technology and incor-porating second generation optics they produce well defined spatial radiation patterns at specific viewing cone angles

Advanced optical grade epoxy construction offers superior high temperature and moisture resistance per-formance in outdoor signal and sign applications

Features

Well defined spatial radiation pattern

High luminous output

Untinted Non-diffused

Available in Colorndash Blue 470nmndash Green 525nm

Viewing Angle 15deg 23deg and 30deg

Standoff or non-standoff

Superior resistance to moisture

Applications

Commercial outdoor advertising

Traffic Sign

Variable Message Sign

2

Package Dimensions

Drawing A (Non-standoff)

Drawing B (Standoff)

cathodeflat

Cathode

d

100 plusmn 0200039 plusmn 0008

130 plusmn 0150051 plusmn 0006870 plusmn 020

0343 plusmn 0008

500 plusmn 0200197 plusmn 0008

580 plusmn 0200228 plusmn 0008

254 plusmn 0380100 plusmn 0015

070 max0028

3160min1244

sq typ050 plusmn 0100020 plusmn 0004

100 min0039

Viewing Angle d

HLMP-Cx1B 1296plusmn025(0510plusmn0010)

HLMP-Cx2B 1232 plusmn025(0485plusmn0010)

HLMP-Cx3B 1200plusmn025(0472plusmn0010)

Notes1 All dimensions are in millimeters (inches) 2 Leads are mild steel with tin plating3 The epoxy meniscus is 150mm max

100 plusmn 0200039 plusmn 0008

070 max0028

870 plusmn 0200343 plusmn 0008

500 plusmn 0200197 plusmn 0008

3160min1244

Cathode 100 min0039

sq typ050 plusmn 0100020 plusmn 0004

254 plusmn 0380100 plusmn 0015

cathodeflat

580 plusmn 0200228 plusmn 0008

3

Device Selection Guide

Part Number ColorTypical Viewing angle 2frac12 (deg) [4]

Luminous Intensity Iv (mcd) at 20 mA [125]

Standoff Non Standoff

Package drawingMin Max

HLMP-CB1A-XY0DD Blue 15deg 7200 12000 Non Standoff A

HLMP-CB1A-XYBDD

HLMP-CB1A-XYCDD

HLMP-CB1B-XY0DD Standoff B

HLMP-CB1B-XYBDD

HLMP-CB1B-XYCDD

HLMP-CB2A-VW0DD 23deg 4200 7200 Non Standoff A

HLMP-CB2A-VWBDD

HLMP-CB2A-VWCDD

HLMP-CB2B-VW0DD Standoff B

HLMP-CB2B-VWBDD

HLMP-CB2B-VWCDD

HLMP-CB3A-UV0DD 30deg 3200 5500 Non Standoff A

HLMP-CB3A-UVBDD

HLMP-CB3A-UVCDD

HLMP-CB3B-UV0DD Standoff B

HLMP-CB3B-UVBDD

HLMP-CB3B-UVCDD

HLMP-CM1A-450DD Green 15deg 35000 59000 Non Standoff A

HLMP-CM1A-45BDD

HLMP-CM1A-45CDD

HLMP-CM1B-450DD Standoff B

HLMP-CM1B-45BDD

HLMP-CM1B-45CDD

HLMP-CM2A-120DD 23deg 16000 27000 Non Standoff A

HLMP-CM2A-12BDD

HLMP-CM2A-12CDD

HLMP-CM2B-120DD Standoff B

HLMP-CM2B-12BDD

HLMP-CM2B-12CDD

HLMP-CM3A-Z10DD 30deg 12000 21000 Non Standoff A

HLMP-CM3A-Z1BDD

HLMP-CM3A-Z1CDD

HLMP-CM3B-Z10DD Standoff B

HLMP-CM3B-Z1BDD

HLMP-CM3B-Z1CDD

Notes1 The luminous intensity is measured on the mechanical axis of the lamp package and it is tested with pulsing condition2 The optical axis is closely aligned with the package mechanical axis3 Dominant wavelength d is derived from the CIE Chromaticity Diagram and represents the color of the lamp4 frac12 is the off-axis angle where the luminous intensity is half the on-axis intensity 5 Tolerance for each bin limit is plusmn 15

4

Part Numbering System

Note please refer to AB 5337 for complete information on part numbering system

Packaging OptionDD Ammo Pack

Color Bin Selection0 Full DistributionB Color Bin 2 amp 3C Color Bin 3 amp 4

Maximum Intensity Bin 0 No maximum intensity limit (refer to selection guide)

Minimum Intensity Bin Refer to Device Selection Guide

Viewing Angle and Lead Standoffs1A 15deg without lead standoff1B 15deg with lead standoff2A 23deg without lead standoff2B 23deg with lead standoff3A 30deg without lead standoff3B 30deg with lead standoff

ColorB Blue 470M Green 525

HLMP C x xx x x x xx

Absolute Maximum Ratings TJ = 25degC

Parameter Blue Green Unit

DC Forward Current [1] 30 mA

Peak Forward Current 100 [2] mA

Power Dissipation 116 mW

Reverse Voltage 5 V

LED Junction Temperature 110 degC

Operating Temperature Range -40 to + 85 degC

Storage Temperature Range -40 to + 100 degC

Notes1 Derate linearly as shown in figure 42 Duty Factor 10 frequency 1KHz

5

Electrical Optical Characteristics TJ = 25degC

Parameter Symbol Min Typ Max Units Test Conditions

Forward VoltageGreen Blue

VF28 32 38

V IF = 20 mA

Reverse Voltage VR 5 V IR = 10 A

Dominant Wavelength[1]

GreenBlue

d51904600

52504700

53904800

nm IF = 20 mA

Peak WavelengthGreenBlue

PEAK516464

nm Peak of Wavelength of Spectral Distribution at IF = 20 mA

Spectral Half WidthGreenBlue

123023

nm IF = 20mA

Thermal Resistance RJ-PIN 240 degCW LED Junction-to-Pin

Luminous Efficacy [2]

GreenBlue

V51878

lmW Emitted Luminous Flux Emitted Radiant Flux

Thermal coefficient of dGreenBlue

00280024

nmdegC IF = 20 mA +25degC le TJ le +100degC

Notes1 The dominant wavelength is derived from the chromaticity Diagram and represents the color of the lamp2 The radiant intensity Ie in watts per steradian may be found from the equation Ie = IVV where IV is the luminous intensity in candelas and V is

the luminous efficacy in lumenswatt

6

Figure 1 Relative Intensity vs Wavelength Figure 2 Forward Current vs Forward Voltage

Figure 3 Relative Intensity vs Forward Current Figure 4 Maximum Forward Current vs Ambient Temperature

Figure 5 Relative Dominant Wavelength Shift vs Forward Current Figure 6 Radiation Pattern for 15deg

0001

0203

04

050607

08

0910

380 430 480 530 580 630WAVELENGTH - nm

RELA

TIVE

INTENS

ITY

GREENBLUE

0

20

40

60

80

100

0 1 2 3 4 5FORWARD VOLTAGE-V

FORW

ARD CU

RREN

T-m

A

00

05

10

15

20

25

30

35

0 20 40 60 80 100 120DC FORWARD CURRENT-mA

RELA

TIVE

LUM

INOUS INT

ENSI

TY(NOR

MAL

IZED

AT 20m

A)

GREEN

BLUE

-10

-5

0

5

10

0 20 40 60 80 100FORWARD CURRENT-mA

RELA

TIVE

DOM

INAN

T W

AVEL

ENGT

H SH

IFT -

nm GREEN

BLUE

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT -DEGREE

NORM

ALIZ

ED IN

TENS

ITY

0

5

10

15

20

25

30

35

0 20 40 60 80 100TA - AMBIENT TEMPERATURE - degC

I Fmax

- M

AXIM

UM FO

RWARD

CURR

ENT -

mA

7

Figure 7 Radiation Pattern for 23deg Figure 8 Radiation Pattern for 30deg

Figure 9 Relative Light Output vs Junction Temperature Figure 10 Relative Forward Voltage vs Junction Temperature

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT - DEGREE

NORM

ALIZ

ED IN

TENS

ITY

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT - DEGREE

NORM

ALIZ

ED IN

TENS

ITY

01

1

10

-40 -20 0 20 40 60 80 100 120TJ - JUNCTION TEMPERATURE TJ - JUNCTION TEMPERATURE

NORM

ALZI

ED IN

TENS

ITY (

PHOTO)

-03

-02

-01

0

01

02

03

-40 -20 0 20 40 60 80 100 120

FORW

ARD

VOLT

AGE S

HIFT

-VGreenBlue

GreenBlue

Intensity Bin Limit Table (131 Iv bin ratio)

BinIntensity (mcd) at 20mAMin Max

U 3200 4200

V 4200 5500

W 5500 7200

X 7200 9300

Y 9300 12000

Z 12000 16000

1 16000 21000

2 21000 27000

3 27000 35000

4 35000 45000

5 45000 59000

Tolerance for each bin limit is plusmn 15

Green Color Bin Table

Bin Min Dom Max Dom1 5190 5230

2 5230 5270

3 5270 5310

4 5310 5350

5 5350 5390

Tolerance for each bin limit is plusmn 05nm

Blue Color Bin Table

Bin Min Dom Max Dom1 4600 4640

2 4640 4680

3 4680 4720

4 4720 4760

5 4760 4800

Tolerance for each bin limit is plusmn 05nmNote 1 All bin categories are established for classification of products Products may not be available in all bin categories Please contact your Avago

representative for further information

8

Precautions

Lead Forming

The leads of an LED lamp may be preformed or cut to length prior to insertion and soldering on PC board

For better control it is recommended to use proper tool to precisely form and cut the leads to applicable length rather than doing it manually

If manual lead cutting is necessary cut the leads after the soldering process The solder connection forms a mechanical ground which prevents mechanical stress due to lead cutting from traveling into LED package This is highly recommended for hand solder operation as the excess lead length also acts as small heat sink

Soldering and Handling

Care must be taken during PCB assembly and soldering process to prevent damage to the LED component

LED component may be effectively hand soldered to PCB However it is only recommended under unavoidable circumstances such as rework The closest manual soldering distance of the soldering heat source (soldering ironrsquos tip) to the body is 159mm Soldering the LED using soldering iron tip closer than 159mm might damage the LED

ESD precaution must be properly applied on the 159mm

soldering station and personnel to prevent ESD damage to the LED component that is ESD sensitive Do refer to Avago application note AN 1142 for details The soldering iron used should have grounded tip to ensure electrostatic charge is properly grounded

Recommended soldering condition

Wave Soldering [1 2]

Manual Solder Dipping

Pre-heat temperature 105degC Max -

Preheat time 60 sec Max -

Peak temperature 260degC Max 260degC Max

Dwell time 5 sec Max 5 sec Max

Note 1 Above conditions refers to measurement with thermocouple

mounted at the bottom of PCB2 It is recommended to use only bottom preheaters in order to reduce

thermal stress experienced by LED

Wave soldering parameters must be set and maintained according to the recommended temperature and dwell time Customer is advised to perform daily check on the soldering profile to ensure that it is always conforming to recommended soldering conditions

Note 1 PCB with different size and design (component density) will have

different heat mass (heat capacity) This might cause a change in temperature experienced by the board if same wave soldering setting is used So it is recommended to re-calibrate the soldering profile again before loading a new type of PCB

Avago Technologies LED Configuration

Any alignment fixture that is being applied during wave soldering should be loosely fitted and should not apply weight or force on LED Non metal material is recommended as it will absorb less heat during wave soldering process

At elevated temperature LED is more susceptible to mechanical stress Therefore PCB must allowed to cool down to room temperature prior to handling which includes removal of alignment fixture or pallet

If PCB board contains both through hole (TH) LED and other surface mount components it is recommended that surface mount components be soldered on the top side of the PCB If surface mount need to be on the bottom side these components should be soldered using reflow soldering prior to insertion the TH LED

Recommended PC board plated through holes (PTH) size for LED component leads

LED component lead size Diagonal

Plated through hole diameter

045 x 045 mm(0018x 0018 inch)

0636 mm(0025 inch)

098 to 108 mm(0039 to 0043 inch)

050 x 050 mm(0020x 0020 inch)

0707 mm(0028 inch)

105 to 115 mm(0041 to 0045 inch)

Over-sizing the PTH can lead to twisted LED after clinching On the other hand under sizing the PTH can cause difficulty inserting the TH LED

Refer to application note AN5334 for more information about soldering and handling of high brightness TH LED lamps

CATHODE

InGaN Device

9

Example of Wave Soldering Temperature Profile for TH LED

Recommended solder Sn63 (Leaded solder alloy)SAC305 (Lead free solder alloy)

Flux Rosin flux

Solder bath temperature 255degC plusmn 5degC (maximum peak temperature = 260degC)

Dwell time 30 sec - 50 sec(maximum = 5sec)

Note Allow for board to be sufficientlycooled to room temperature beforeexerting mechanical force

60 sec Max

TIME (sec)

260degC Max

105degC Max

TEM

PERA

TURE

(degC)

Ammo Packs Drawing

Note The ammo-packs drawing is applicable for packaging option ndashDD amp -ZZ and regardless standoff or non-standoff

635 plusmn 1300250 plusmn 0051

1270 plusmn 1000500 plusmn 0039

9125 plusmn 062503595 plusmn 002459125 plusmn 062503595 plusmn 00245

1800 plusmn 05007085 plusmn 00195

070 plusmn 02000275 plusmn 00075 A A

1270 plusmn 0300500 plusmn 0012

VIEW AA

400 plusmn 02001575 plusmn 00075Oslash TYP

205 plusmn 10008070 plusmn 00394

CATHODE

10

Packaging Box for Ammo Packs

Note For InGaN device the ammo pack packaging box contain ESD logo

Packaging Label

(i) Avago Mother Label (Available on packaging box of ammo pack and shipping box)

LABEL ON THISSIDE OF BOX

FROM LEFT SIDE OF BOXADHESIVE TAPE MUST BEFACING UPWARDS

ANODE LEAD LEAVESTHE BOX FIRST

(1P) Item Part Number

(1T) Lot Lot Number

LPN

(9D)MFG Date Manufacturing Date

(P) Customer Item

(V) Vendor ID

DeptID Made In Country of Origin

(Q) QTY Quantity

CAT Intensity Bin

BIN Color Bin

(9D) Date Code Date Code

STANDARD LABEL LS0002 RoHS Compliant e3 max temp 260C

For product information and a complete list of distributors please go to our web site wwwavagotechcom

Avago Avago Technologies and the A logo are trademarks of Avago Technologies in the United States and other countriesData subject to change Copyright copy 2005-2009 Avago Technologies All rights reserved AV02-2228EN - December 15 2009

(ii) Avago Baby Label (Only available on bulk packaging)

(1P) PART Part Number

(1T) LOT Lot Number

(9D)MFG DATE Manufacturing Date

CO Country of Origin

Customer PN

Supplier Code

QUANTITY Packing Quantity

CAT Intensity Bin

BIN Color Bin

DATECODE Date Code

RoHS Compliant e3 max temp 260C Lamps Baby Label

DISCLAIMER Avagorsquos products and software are not specifically designed manufactured or authorized for sale as parts components or assemblies for the planning construction maintenenace or direct operation of a nuclear facility or for use in medical devices or applications Customer is solely responsible and waives all rights to make claims against avago or its suppliers for all loss damage expense or liability in connection with such use

Contents of Submittal

DIA Parking Signs Page 1 of 5

Skyline Products Inc

General Specifications for Full Color LED Inserts

DIA Parking Signs Page 2 of 5

Specification for Full Color LED Inserts Notes

10 Full Color LED VMS Inserts

11 Quality Assurance

ISO 90012008 certification for design manufacturing and service Current CDOT and DIA requirement

12 General ETL Listed for UL 48 UL50 and UL 1433 Current CDOT and DIA

requirement 13 Housing Properties Sign housing are designed in accordance to AASHTO Standard Specifications for Structural Supports for Highway Signs Luminaires and Traffic Signals ndash 6th Edition for wind speeds of up to 140 mph AASHTO group load combinations include total sign weight dead load ice and wind loads and the design meets the fatigue requirements for truck-induced gusts Snow loading is include in design loads for applicable geographical regions

Current CDOT and DIA requirement

Sealed housing Welding compliance with AWS standards

All welding shall be by an inert gas process in accordance with the American Welding Society (AWS) Standards 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum The LED DMS manufacturerrsquos welders and welding procedures shall be certified by an ANSIAWS Certified Welding Inspector to the 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum Proof of certification of all the LED DMS manufacturerrsquos welders and applicable welding procedures shall be supplied with the submittals The name phone number and address off the ANSIAWS Certified Welding Inspector that certified the LED VMS manufacturerrsquos welders and procedures shall also be provided with the submittals

Current CDOT and DIA requirement

Black KYNAR 500 coated face on mask and borders mdash 30-year coating guaranteed to not chip fade or peel for 20 years

Current CDOT and DIA requirement

The lens panel assembly shall consist of a KYNAR 500 coated aluminum mask over a clear glazing The lens panel assembly shall be modular in design interchangeable without misalignment of the lens panel and the LED pixels and removable from within the main sign housing

Current CDOT and DIA requirement

Aluminum face (090rdquo) mask over glazing with apertures for the pixels The lens panel aluminum mask shall be 0090 inch minimum thickness and finished with a matte black licensed factory applied KYNAR 500 Resin Fluoropolymer based coating system It shall be perforated to provide an aperture for each pixel on the display modules Each aperture shall be as small as possible without blocking the LED light output at the required viewing angle The Skyline aluminum face mask with aperture system will significantly minimize glare on the sign as it blocks more than 73 of sun rays making it very legible even with direct sunlight This method should be required over a ldquolouverrdquo system Louvers create a shelf above each row of pixels collecting snow ice dirt etc and ultimately inhibiting the display

Current CDOT and DIA requirement

Polycarbonate glazing 18rdquoGE LEXAN XL102UV Single lift face that allows a single technician to easily lift the entire face for safe fast and easy access to all the internal sign components

Current CDOT and DIA requirement

Mounting brackets Skyline will work with the appropriate parties to develop a mounting system to accommodate for the type of sign being provided and the structure requirements

Natural aluminum finish (excluding face) Current CDOT and DIA requirement

14 Environmental Control 8 watt per foot heat tape will be installed along the bottom of entire display area Provided heat tape will be controlled by the Advanced Humidity Sensing System of the controller

Current CDOT and DIA requirement

DIA Parking Signs Page 3 of 5

Environmental Sensors (1) Photocell Sensor (1) Internal Temperature Sensor (1) Humidity Sensor (1) Door Alarm

15 LED Display and Electronics Electronics designed and tested to -40degC to 85degC Current CDOT and DIA

requirement True 18-inch display (275 inch vertical and horizontal pitch) Current CDOT and DIA

requirement Display Matrix 7 high x 30 wide Legibility distance 200-1200 feet Current CDOT and DIA

requirement Printed circuit board are built to IPC-A-610D Class 2 certification Current CDOT and DIA

requirement Display modules are easily removable and replicable without the use of any additional tools

Current CDOT and DIA requirement

LED type Each Pixel contains three strings of LEDs

String 1 AlInGaP 30 degree LEDs (Red) String 2 InGaN 30 degree LEDs (Green) String 3 InGaN 30 degree LEDs (Blue)

Pixel design brightness 12400 candela at 20 mA (18rdquo characters) Current CDOT and DIA

requirement LED drive current

Red LED lt 30mA Blue and Green LEDs lt 15mA

All LEDs will have standoffs providing superior LED cooling and eliminate corrosion LED pixel protection and alignment device Silicon conformal coat will conform to MIL-I-46058C Type SR and IPC-CC-830 standards

Current CDOT and DIA requirement

Uniform LED color and brightness 256 minimum brightness levels Pixel Test

The pixel test shall be performed from the central controller on command and automatically once a day During a pixel test the operational status of each pixel shall be tested and then transmitted to the central controller or laptop computer This pixel status test shall report back all LED color string errors within each pixel A list of defective LED color strings shall be provided listing string color line number module number column number and row number for the associated pixel for each defective string The pixel test must be completed in less than 05 seconds regardless of message status

Current CDOT and DIA requirement

True Message Display Verification (Pixel Read) The TMDV shall be performed during both message downloads and during every sign poll from the central controller or laptop computer The TMDV shall perform a real-time read of the displayed message and shall return the operational state of each LED color string within each pixel to the central controller as it is currently displayed to the motorist including any errors This shall allow the central controller operator to see what is visibly displayed to the motorist on an individual pixel basis During a TMDV the operational state of each LED color string within each pixel shall be read by the sign controller to allow the central controller or laptop computer to show the actual message including static flashing and alternating messages that are visibly displayed on the sign in a WYSIWYG format This pixel read shall take place while a message is displayed on the sign without disturbing the message in any way Any flashing flickering blinking dimming or other disturbance of the message during this pixel read shall be cause for rejection of the sign The TMDV shall be an actual real time read of LED color strings at the time of

Current CDOT and DIA requirement

DIA Parking Signs Page 4 of 5

the associated sign poll or message download and shall not be accomplished by simulating errors based on the last pixel test

16 Power Supplies and Sensors High-efficiency power supplies Current CDOT and DIA

requirement Redundant power supply Current CDOT and DIA

requirement Power supply sensors Current CDOT and DIA

requirement Operational status feedback of all sensors Current CDOT and DIA

requirement All LED module power supply voltages shall be continuously measured and monitored by the sign controller The sign controller shall provide these voltage readings to the master controller or laptop computer upon command When a voltage drops below a critical value an error message shall be generated and transmitted to the master controller or laptop computer

17 AC Electrical AC Electrical components will conform to NEC standards Current CDOT and DIA

requirement GFCI outlet 20 Controller and Controller Cabinet 21 Sign Controller Skyline Advanced Controller will be located within each sign housing The controller shall monitor and control the ventilation system and all sensors within the sign housing

Ability to control multiple signs on a single sign structure NTCIP compliance Current CDOT and DIA

requirement 22 Cabinet Type A Skyline extended pole cabinet will be provided Natural aluminum exterior finish Pull-out laptop shelf Door alarm 23 Environmental Control Humidity sensor Internal temperature sensor 24 AC Electrical Conformity with NEC standards Current CDOT and DIA

requirement Circuit breakers Current CDOT and DIA

requirement GFCI outlet 25 Surge Protection Two-stage AC power surge protection with feedback and automatic shutdownisolation

Current CDOT and DIA requirement

The system power shall be protected by two stages of transient voltage suppression devices Tripping of each stage (or both if tripped simultaneously) of the surge protection shall cause the sign controller to call central and report the error condition (for dialup operation) or report the error condition to central on the next poll (for multi-drop operation) There shall be an option that is either enabled or disabled and is selected and downloaded from the central controller to the sign controller When this option is enabled tripping of the second stage of surge protection shall prevent power from reaching any components of the sign until the surge protection has been replaced When this option is disabled the sign will continue to function normally after the second stage of surge protection is tripped

30 Software Signs and Controllers shall be fully compatible with the DIA NTCIP sign software at no additional cost to the department in accordance with these specifications

DIA Parking Signs Page 5 of 5

40 Warranty and Telephone Technical Support One-year limited parts return-to-factory warranty Current CDOT and DIA

requirement Lifetime standard telephone support Current CDOT and DIA

requirement

  • Cover Page
  • Cover Letter
    • Cover Letter
    • Transmittal Letter
      • Product Details
        • Sign Brochure
        • Sign Details
        • System Block Diagram
        • Wiring Block Diagram
          • Industry Compliances
            • ISO Certificates
            • UL Authorization
            • NTCIP
            • Welding Procedures-Employees
              • Component Cut Sheets
                • Kynar
                • Lexan
                • Latch
                • Heat Tape
                • GFI
                • Hub
                • Controller
                • Comm Surge
                • AC Surge
                • Ethernet
                • Power Supply
                • LED
                  • Drawings
Page 39: )5217 $&&(66 6/,0/,1( - Denver International Airportbusiness.flydenver.com/bizpdf/DIAID_2318.pdfSign housings are designed in accordance with AASHTO Standard Specifications for Structural

DISCLAIMER AVAGOrsquoS PRODUCTS AND SOFTWARE ARE NOT SPECIFICALLY DESIGNED MANUFACTURED OR AUTHORIZED FOR SALE AS PARTS COMPONENTS OR ASSEMBLIES FOR THE PLANNING CONSTRUCTION MAINTENANCE OR DIRECT OPERATION OF A NUCLEAR FACILITY OR FOR USE IN MEDICAL DEVICES OR APPLICATIONS CUSTOMER IS SOLELY RESPONSIBLE AND WAIVES ALL RIGHTS TO MAKE CLAIMS AGAINST AVAGO OR ITS SUPPLIERS FOR ALL LOSS DAMAGE EXPENSE OR LIABILITY IN CONNECTION WITH SUCH USE

amp(313

313

amp

4

413

+)

$5amp136$

amp

13()

amp

(+)012-

(ii) Avago Baby Label (Only available on bulk packaging)

Acronyms and Definition

BIN

(i) Color bin only or VF bin only

(Applicable for part number with color bins but without VF bin OR part number with VF bins and no color bin)

OR

(ii) Color bin incorporated with VF Bin

(Applicable for part number that have both color bin and VF bin)

Example

(i) Color bin only or VF bin only

BIN 2 (represent color bin 2 only)

BIN VB (represent VF bin ldquoVBrdquo only)

(ii) Color bin incorporate with VF Bin

BIN 2VB

VB VF bin ldquoVBrdquo

2 Color bin 2 only

For product information and a complete list of distributors please go to our web site wwwavagotechcom

Avago Avago Technologies and the A logo are trademarks of Avago Technologies in the United States and other countriesData subject to change Copyright copy 2005-2010 Avago Technologies All rights reserved AV02-1687EN - February 23 2010

HLMP-Cx1A1B2A2B3A3BNew 5mm Blue and Green LED Lamps

Data Sheet

CAUTION INGaN devices are Class 1C HBM ESD sensitive per JEDEC Standard Please observe appropriate precautions during handling and processing Refer to Application Note AN ndash 1142 for additional details

Description

These high intensity blue and green T-1frac34 package LEDs are untinted and non-diffused Based on the most efficient and cost effective InGaN material technology and incor-porating second generation optics they produce well defined spatial radiation patterns at specific viewing cone angles

Advanced optical grade epoxy construction offers superior high temperature and moisture resistance per-formance in outdoor signal and sign applications

Features

Well defined spatial radiation pattern

High luminous output

Untinted Non-diffused

Available in Colorndash Blue 470nmndash Green 525nm

Viewing Angle 15deg 23deg and 30deg

Standoff or non-standoff

Superior resistance to moisture

Applications

Commercial outdoor advertising

Traffic Sign

Variable Message Sign

2

Package Dimensions

Drawing A (Non-standoff)

Drawing B (Standoff)

cathodeflat

Cathode

d

100 plusmn 0200039 plusmn 0008

130 plusmn 0150051 plusmn 0006870 plusmn 020

0343 plusmn 0008

500 plusmn 0200197 plusmn 0008

580 plusmn 0200228 plusmn 0008

254 plusmn 0380100 plusmn 0015

070 max0028

3160min1244

sq typ050 plusmn 0100020 plusmn 0004

100 min0039

Viewing Angle d

HLMP-Cx1B 1296plusmn025(0510plusmn0010)

HLMP-Cx2B 1232 plusmn025(0485plusmn0010)

HLMP-Cx3B 1200plusmn025(0472plusmn0010)

Notes1 All dimensions are in millimeters (inches) 2 Leads are mild steel with tin plating3 The epoxy meniscus is 150mm max

100 plusmn 0200039 plusmn 0008

070 max0028

870 plusmn 0200343 plusmn 0008

500 plusmn 0200197 plusmn 0008

3160min1244

Cathode 100 min0039

sq typ050 plusmn 0100020 plusmn 0004

254 plusmn 0380100 plusmn 0015

cathodeflat

580 plusmn 0200228 plusmn 0008

3

Device Selection Guide

Part Number ColorTypical Viewing angle 2frac12 (deg) [4]

Luminous Intensity Iv (mcd) at 20 mA [125]

Standoff Non Standoff

Package drawingMin Max

HLMP-CB1A-XY0DD Blue 15deg 7200 12000 Non Standoff A

HLMP-CB1A-XYBDD

HLMP-CB1A-XYCDD

HLMP-CB1B-XY0DD Standoff B

HLMP-CB1B-XYBDD

HLMP-CB1B-XYCDD

HLMP-CB2A-VW0DD 23deg 4200 7200 Non Standoff A

HLMP-CB2A-VWBDD

HLMP-CB2A-VWCDD

HLMP-CB2B-VW0DD Standoff B

HLMP-CB2B-VWBDD

HLMP-CB2B-VWCDD

HLMP-CB3A-UV0DD 30deg 3200 5500 Non Standoff A

HLMP-CB3A-UVBDD

HLMP-CB3A-UVCDD

HLMP-CB3B-UV0DD Standoff B

HLMP-CB3B-UVBDD

HLMP-CB3B-UVCDD

HLMP-CM1A-450DD Green 15deg 35000 59000 Non Standoff A

HLMP-CM1A-45BDD

HLMP-CM1A-45CDD

HLMP-CM1B-450DD Standoff B

HLMP-CM1B-45BDD

HLMP-CM1B-45CDD

HLMP-CM2A-120DD 23deg 16000 27000 Non Standoff A

HLMP-CM2A-12BDD

HLMP-CM2A-12CDD

HLMP-CM2B-120DD Standoff B

HLMP-CM2B-12BDD

HLMP-CM2B-12CDD

HLMP-CM3A-Z10DD 30deg 12000 21000 Non Standoff A

HLMP-CM3A-Z1BDD

HLMP-CM3A-Z1CDD

HLMP-CM3B-Z10DD Standoff B

HLMP-CM3B-Z1BDD

HLMP-CM3B-Z1CDD

Notes1 The luminous intensity is measured on the mechanical axis of the lamp package and it is tested with pulsing condition2 The optical axis is closely aligned with the package mechanical axis3 Dominant wavelength d is derived from the CIE Chromaticity Diagram and represents the color of the lamp4 frac12 is the off-axis angle where the luminous intensity is half the on-axis intensity 5 Tolerance for each bin limit is plusmn 15

4

Part Numbering System

Note please refer to AB 5337 for complete information on part numbering system

Packaging OptionDD Ammo Pack

Color Bin Selection0 Full DistributionB Color Bin 2 amp 3C Color Bin 3 amp 4

Maximum Intensity Bin 0 No maximum intensity limit (refer to selection guide)

Minimum Intensity Bin Refer to Device Selection Guide

Viewing Angle and Lead Standoffs1A 15deg without lead standoff1B 15deg with lead standoff2A 23deg without lead standoff2B 23deg with lead standoff3A 30deg without lead standoff3B 30deg with lead standoff

ColorB Blue 470M Green 525

HLMP C x xx x x x xx

Absolute Maximum Ratings TJ = 25degC

Parameter Blue Green Unit

DC Forward Current [1] 30 mA

Peak Forward Current 100 [2] mA

Power Dissipation 116 mW

Reverse Voltage 5 V

LED Junction Temperature 110 degC

Operating Temperature Range -40 to + 85 degC

Storage Temperature Range -40 to + 100 degC

Notes1 Derate linearly as shown in figure 42 Duty Factor 10 frequency 1KHz

5

Electrical Optical Characteristics TJ = 25degC

Parameter Symbol Min Typ Max Units Test Conditions

Forward VoltageGreen Blue

VF28 32 38

V IF = 20 mA

Reverse Voltage VR 5 V IR = 10 A

Dominant Wavelength[1]

GreenBlue

d51904600

52504700

53904800

nm IF = 20 mA

Peak WavelengthGreenBlue

PEAK516464

nm Peak of Wavelength of Spectral Distribution at IF = 20 mA

Spectral Half WidthGreenBlue

123023

nm IF = 20mA

Thermal Resistance RJ-PIN 240 degCW LED Junction-to-Pin

Luminous Efficacy [2]

GreenBlue

V51878

lmW Emitted Luminous Flux Emitted Radiant Flux

Thermal coefficient of dGreenBlue

00280024

nmdegC IF = 20 mA +25degC le TJ le +100degC

Notes1 The dominant wavelength is derived from the chromaticity Diagram and represents the color of the lamp2 The radiant intensity Ie in watts per steradian may be found from the equation Ie = IVV where IV is the luminous intensity in candelas and V is

the luminous efficacy in lumenswatt

6

Figure 1 Relative Intensity vs Wavelength Figure 2 Forward Current vs Forward Voltage

Figure 3 Relative Intensity vs Forward Current Figure 4 Maximum Forward Current vs Ambient Temperature

Figure 5 Relative Dominant Wavelength Shift vs Forward Current Figure 6 Radiation Pattern for 15deg

0001

0203

04

050607

08

0910

380 430 480 530 580 630WAVELENGTH - nm

RELA

TIVE

INTENS

ITY

GREENBLUE

0

20

40

60

80

100

0 1 2 3 4 5FORWARD VOLTAGE-V

FORW

ARD CU

RREN

T-m

A

00

05

10

15

20

25

30

35

0 20 40 60 80 100 120DC FORWARD CURRENT-mA

RELA

TIVE

LUM

INOUS INT

ENSI

TY(NOR

MAL

IZED

AT 20m

A)

GREEN

BLUE

-10

-5

0

5

10

0 20 40 60 80 100FORWARD CURRENT-mA

RELA

TIVE

DOM

INAN

T W

AVEL

ENGT

H SH

IFT -

nm GREEN

BLUE

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT -DEGREE

NORM

ALIZ

ED IN

TENS

ITY

0

5

10

15

20

25

30

35

0 20 40 60 80 100TA - AMBIENT TEMPERATURE - degC

I Fmax

- M

AXIM

UM FO

RWARD

CURR

ENT -

mA

7

Figure 7 Radiation Pattern for 23deg Figure 8 Radiation Pattern for 30deg

Figure 9 Relative Light Output vs Junction Temperature Figure 10 Relative Forward Voltage vs Junction Temperature

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT - DEGREE

NORM

ALIZ

ED IN

TENS

ITY

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT - DEGREE

NORM

ALIZ

ED IN

TENS

ITY

01

1

10

-40 -20 0 20 40 60 80 100 120TJ - JUNCTION TEMPERATURE TJ - JUNCTION TEMPERATURE

NORM

ALZI

ED IN

TENS

ITY (

PHOTO)

-03

-02

-01

0

01

02

03

-40 -20 0 20 40 60 80 100 120

FORW

ARD

VOLT

AGE S

HIFT

-VGreenBlue

GreenBlue

Intensity Bin Limit Table (131 Iv bin ratio)

BinIntensity (mcd) at 20mAMin Max

U 3200 4200

V 4200 5500

W 5500 7200

X 7200 9300

Y 9300 12000

Z 12000 16000

1 16000 21000

2 21000 27000

3 27000 35000

4 35000 45000

5 45000 59000

Tolerance for each bin limit is plusmn 15

Green Color Bin Table

Bin Min Dom Max Dom1 5190 5230

2 5230 5270

3 5270 5310

4 5310 5350

5 5350 5390

Tolerance for each bin limit is plusmn 05nm

Blue Color Bin Table

Bin Min Dom Max Dom1 4600 4640

2 4640 4680

3 4680 4720

4 4720 4760

5 4760 4800

Tolerance for each bin limit is plusmn 05nmNote 1 All bin categories are established for classification of products Products may not be available in all bin categories Please contact your Avago

representative for further information

8

Precautions

Lead Forming

The leads of an LED lamp may be preformed or cut to length prior to insertion and soldering on PC board

For better control it is recommended to use proper tool to precisely form and cut the leads to applicable length rather than doing it manually

If manual lead cutting is necessary cut the leads after the soldering process The solder connection forms a mechanical ground which prevents mechanical stress due to lead cutting from traveling into LED package This is highly recommended for hand solder operation as the excess lead length also acts as small heat sink

Soldering and Handling

Care must be taken during PCB assembly and soldering process to prevent damage to the LED component

LED component may be effectively hand soldered to PCB However it is only recommended under unavoidable circumstances such as rework The closest manual soldering distance of the soldering heat source (soldering ironrsquos tip) to the body is 159mm Soldering the LED using soldering iron tip closer than 159mm might damage the LED

ESD precaution must be properly applied on the 159mm

soldering station and personnel to prevent ESD damage to the LED component that is ESD sensitive Do refer to Avago application note AN 1142 for details The soldering iron used should have grounded tip to ensure electrostatic charge is properly grounded

Recommended soldering condition

Wave Soldering [1 2]

Manual Solder Dipping

Pre-heat temperature 105degC Max -

Preheat time 60 sec Max -

Peak temperature 260degC Max 260degC Max

Dwell time 5 sec Max 5 sec Max

Note 1 Above conditions refers to measurement with thermocouple

mounted at the bottom of PCB2 It is recommended to use only bottom preheaters in order to reduce

thermal stress experienced by LED

Wave soldering parameters must be set and maintained according to the recommended temperature and dwell time Customer is advised to perform daily check on the soldering profile to ensure that it is always conforming to recommended soldering conditions

Note 1 PCB with different size and design (component density) will have

different heat mass (heat capacity) This might cause a change in temperature experienced by the board if same wave soldering setting is used So it is recommended to re-calibrate the soldering profile again before loading a new type of PCB

Avago Technologies LED Configuration

Any alignment fixture that is being applied during wave soldering should be loosely fitted and should not apply weight or force on LED Non metal material is recommended as it will absorb less heat during wave soldering process

At elevated temperature LED is more susceptible to mechanical stress Therefore PCB must allowed to cool down to room temperature prior to handling which includes removal of alignment fixture or pallet

If PCB board contains both through hole (TH) LED and other surface mount components it is recommended that surface mount components be soldered on the top side of the PCB If surface mount need to be on the bottom side these components should be soldered using reflow soldering prior to insertion the TH LED

Recommended PC board plated through holes (PTH) size for LED component leads

LED component lead size Diagonal

Plated through hole diameter

045 x 045 mm(0018x 0018 inch)

0636 mm(0025 inch)

098 to 108 mm(0039 to 0043 inch)

050 x 050 mm(0020x 0020 inch)

0707 mm(0028 inch)

105 to 115 mm(0041 to 0045 inch)

Over-sizing the PTH can lead to twisted LED after clinching On the other hand under sizing the PTH can cause difficulty inserting the TH LED

Refer to application note AN5334 for more information about soldering and handling of high brightness TH LED lamps

CATHODE

InGaN Device

9

Example of Wave Soldering Temperature Profile for TH LED

Recommended solder Sn63 (Leaded solder alloy)SAC305 (Lead free solder alloy)

Flux Rosin flux

Solder bath temperature 255degC plusmn 5degC (maximum peak temperature = 260degC)

Dwell time 30 sec - 50 sec(maximum = 5sec)

Note Allow for board to be sufficientlycooled to room temperature beforeexerting mechanical force

60 sec Max

TIME (sec)

260degC Max

105degC Max

TEM

PERA

TURE

(degC)

Ammo Packs Drawing

Note The ammo-packs drawing is applicable for packaging option ndashDD amp -ZZ and regardless standoff or non-standoff

635 plusmn 1300250 plusmn 0051

1270 plusmn 1000500 plusmn 0039

9125 plusmn 062503595 plusmn 002459125 plusmn 062503595 plusmn 00245

1800 plusmn 05007085 plusmn 00195

070 plusmn 02000275 plusmn 00075 A A

1270 plusmn 0300500 plusmn 0012

VIEW AA

400 plusmn 02001575 plusmn 00075Oslash TYP

205 plusmn 10008070 plusmn 00394

CATHODE

10

Packaging Box for Ammo Packs

Note For InGaN device the ammo pack packaging box contain ESD logo

Packaging Label

(i) Avago Mother Label (Available on packaging box of ammo pack and shipping box)

LABEL ON THISSIDE OF BOX

FROM LEFT SIDE OF BOXADHESIVE TAPE MUST BEFACING UPWARDS

ANODE LEAD LEAVESTHE BOX FIRST

(1P) Item Part Number

(1T) Lot Lot Number

LPN

(9D)MFG Date Manufacturing Date

(P) Customer Item

(V) Vendor ID

DeptID Made In Country of Origin

(Q) QTY Quantity

CAT Intensity Bin

BIN Color Bin

(9D) Date Code Date Code

STANDARD LABEL LS0002 RoHS Compliant e3 max temp 260C

For product information and a complete list of distributors please go to our web site wwwavagotechcom

Avago Avago Technologies and the A logo are trademarks of Avago Technologies in the United States and other countriesData subject to change Copyright copy 2005-2009 Avago Technologies All rights reserved AV02-2228EN - December 15 2009

(ii) Avago Baby Label (Only available on bulk packaging)

(1P) PART Part Number

(1T) LOT Lot Number

(9D)MFG DATE Manufacturing Date

CO Country of Origin

Customer PN

Supplier Code

QUANTITY Packing Quantity

CAT Intensity Bin

BIN Color Bin

DATECODE Date Code

RoHS Compliant e3 max temp 260C Lamps Baby Label

DISCLAIMER Avagorsquos products and software are not specifically designed manufactured or authorized for sale as parts components or assemblies for the planning construction maintenenace or direct operation of a nuclear facility or for use in medical devices or applications Customer is solely responsible and waives all rights to make claims against avago or its suppliers for all loss damage expense or liability in connection with such use

Contents of Submittal

DIA Parking Signs Page 1 of 5

Skyline Products Inc

General Specifications for Full Color LED Inserts

DIA Parking Signs Page 2 of 5

Specification for Full Color LED Inserts Notes

10 Full Color LED VMS Inserts

11 Quality Assurance

ISO 90012008 certification for design manufacturing and service Current CDOT and DIA requirement

12 General ETL Listed for UL 48 UL50 and UL 1433 Current CDOT and DIA

requirement 13 Housing Properties Sign housing are designed in accordance to AASHTO Standard Specifications for Structural Supports for Highway Signs Luminaires and Traffic Signals ndash 6th Edition for wind speeds of up to 140 mph AASHTO group load combinations include total sign weight dead load ice and wind loads and the design meets the fatigue requirements for truck-induced gusts Snow loading is include in design loads for applicable geographical regions

Current CDOT and DIA requirement

Sealed housing Welding compliance with AWS standards

All welding shall be by an inert gas process in accordance with the American Welding Society (AWS) Standards 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum The LED DMS manufacturerrsquos welders and welding procedures shall be certified by an ANSIAWS Certified Welding Inspector to the 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum Proof of certification of all the LED DMS manufacturerrsquos welders and applicable welding procedures shall be supplied with the submittals The name phone number and address off the ANSIAWS Certified Welding Inspector that certified the LED VMS manufacturerrsquos welders and procedures shall also be provided with the submittals

Current CDOT and DIA requirement

Black KYNAR 500 coated face on mask and borders mdash 30-year coating guaranteed to not chip fade or peel for 20 years

Current CDOT and DIA requirement

The lens panel assembly shall consist of a KYNAR 500 coated aluminum mask over a clear glazing The lens panel assembly shall be modular in design interchangeable without misalignment of the lens panel and the LED pixels and removable from within the main sign housing

Current CDOT and DIA requirement

Aluminum face (090rdquo) mask over glazing with apertures for the pixels The lens panel aluminum mask shall be 0090 inch minimum thickness and finished with a matte black licensed factory applied KYNAR 500 Resin Fluoropolymer based coating system It shall be perforated to provide an aperture for each pixel on the display modules Each aperture shall be as small as possible without blocking the LED light output at the required viewing angle The Skyline aluminum face mask with aperture system will significantly minimize glare on the sign as it blocks more than 73 of sun rays making it very legible even with direct sunlight This method should be required over a ldquolouverrdquo system Louvers create a shelf above each row of pixels collecting snow ice dirt etc and ultimately inhibiting the display

Current CDOT and DIA requirement

Polycarbonate glazing 18rdquoGE LEXAN XL102UV Single lift face that allows a single technician to easily lift the entire face for safe fast and easy access to all the internal sign components

Current CDOT and DIA requirement

Mounting brackets Skyline will work with the appropriate parties to develop a mounting system to accommodate for the type of sign being provided and the structure requirements

Natural aluminum finish (excluding face) Current CDOT and DIA requirement

14 Environmental Control 8 watt per foot heat tape will be installed along the bottom of entire display area Provided heat tape will be controlled by the Advanced Humidity Sensing System of the controller

Current CDOT and DIA requirement

DIA Parking Signs Page 3 of 5

Environmental Sensors (1) Photocell Sensor (1) Internal Temperature Sensor (1) Humidity Sensor (1) Door Alarm

15 LED Display and Electronics Electronics designed and tested to -40degC to 85degC Current CDOT and DIA

requirement True 18-inch display (275 inch vertical and horizontal pitch) Current CDOT and DIA

requirement Display Matrix 7 high x 30 wide Legibility distance 200-1200 feet Current CDOT and DIA

requirement Printed circuit board are built to IPC-A-610D Class 2 certification Current CDOT and DIA

requirement Display modules are easily removable and replicable without the use of any additional tools

Current CDOT and DIA requirement

LED type Each Pixel contains three strings of LEDs

String 1 AlInGaP 30 degree LEDs (Red) String 2 InGaN 30 degree LEDs (Green) String 3 InGaN 30 degree LEDs (Blue)

Pixel design brightness 12400 candela at 20 mA (18rdquo characters) Current CDOT and DIA

requirement LED drive current

Red LED lt 30mA Blue and Green LEDs lt 15mA

All LEDs will have standoffs providing superior LED cooling and eliminate corrosion LED pixel protection and alignment device Silicon conformal coat will conform to MIL-I-46058C Type SR and IPC-CC-830 standards

Current CDOT and DIA requirement

Uniform LED color and brightness 256 minimum brightness levels Pixel Test

The pixel test shall be performed from the central controller on command and automatically once a day During a pixel test the operational status of each pixel shall be tested and then transmitted to the central controller or laptop computer This pixel status test shall report back all LED color string errors within each pixel A list of defective LED color strings shall be provided listing string color line number module number column number and row number for the associated pixel for each defective string The pixel test must be completed in less than 05 seconds regardless of message status

Current CDOT and DIA requirement

True Message Display Verification (Pixel Read) The TMDV shall be performed during both message downloads and during every sign poll from the central controller or laptop computer The TMDV shall perform a real-time read of the displayed message and shall return the operational state of each LED color string within each pixel to the central controller as it is currently displayed to the motorist including any errors This shall allow the central controller operator to see what is visibly displayed to the motorist on an individual pixel basis During a TMDV the operational state of each LED color string within each pixel shall be read by the sign controller to allow the central controller or laptop computer to show the actual message including static flashing and alternating messages that are visibly displayed on the sign in a WYSIWYG format This pixel read shall take place while a message is displayed on the sign without disturbing the message in any way Any flashing flickering blinking dimming or other disturbance of the message during this pixel read shall be cause for rejection of the sign The TMDV shall be an actual real time read of LED color strings at the time of

Current CDOT and DIA requirement

DIA Parking Signs Page 4 of 5

the associated sign poll or message download and shall not be accomplished by simulating errors based on the last pixel test

16 Power Supplies and Sensors High-efficiency power supplies Current CDOT and DIA

requirement Redundant power supply Current CDOT and DIA

requirement Power supply sensors Current CDOT and DIA

requirement Operational status feedback of all sensors Current CDOT and DIA

requirement All LED module power supply voltages shall be continuously measured and monitored by the sign controller The sign controller shall provide these voltage readings to the master controller or laptop computer upon command When a voltage drops below a critical value an error message shall be generated and transmitted to the master controller or laptop computer

17 AC Electrical AC Electrical components will conform to NEC standards Current CDOT and DIA

requirement GFCI outlet 20 Controller and Controller Cabinet 21 Sign Controller Skyline Advanced Controller will be located within each sign housing The controller shall monitor and control the ventilation system and all sensors within the sign housing

Ability to control multiple signs on a single sign structure NTCIP compliance Current CDOT and DIA

requirement 22 Cabinet Type A Skyline extended pole cabinet will be provided Natural aluminum exterior finish Pull-out laptop shelf Door alarm 23 Environmental Control Humidity sensor Internal temperature sensor 24 AC Electrical Conformity with NEC standards Current CDOT and DIA

requirement Circuit breakers Current CDOT and DIA

requirement GFCI outlet 25 Surge Protection Two-stage AC power surge protection with feedback and automatic shutdownisolation

Current CDOT and DIA requirement

The system power shall be protected by two stages of transient voltage suppression devices Tripping of each stage (or both if tripped simultaneously) of the surge protection shall cause the sign controller to call central and report the error condition (for dialup operation) or report the error condition to central on the next poll (for multi-drop operation) There shall be an option that is either enabled or disabled and is selected and downloaded from the central controller to the sign controller When this option is enabled tripping of the second stage of surge protection shall prevent power from reaching any components of the sign until the surge protection has been replaced When this option is disabled the sign will continue to function normally after the second stage of surge protection is tripped

30 Software Signs and Controllers shall be fully compatible with the DIA NTCIP sign software at no additional cost to the department in accordance with these specifications

DIA Parking Signs Page 5 of 5

40 Warranty and Telephone Technical Support One-year limited parts return-to-factory warranty Current CDOT and DIA

requirement Lifetime standard telephone support Current CDOT and DIA

requirement

  • Cover Page
  • Cover Letter
    • Cover Letter
    • Transmittal Letter
      • Product Details
        • Sign Brochure
        • Sign Details
        • System Block Diagram
        • Wiring Block Diagram
          • Industry Compliances
            • ISO Certificates
            • UL Authorization
            • NTCIP
            • Welding Procedures-Employees
              • Component Cut Sheets
                • Kynar
                • Lexan
                • Latch
                • Heat Tape
                • GFI
                • Hub
                • Controller
                • Comm Surge
                • AC Surge
                • Ethernet
                • Power Supply
                • LED
                  • Drawings
Page 40: )5217 $&&(66 6/,0/,1( - Denver International Airportbusiness.flydenver.com/bizpdf/DIAID_2318.pdfSign housings are designed in accordance with AASHTO Standard Specifications for Structural

HLMP-Cx1A1B2A2B3A3BNew 5mm Blue and Green LED Lamps

Data Sheet

CAUTION INGaN devices are Class 1C HBM ESD sensitive per JEDEC Standard Please observe appropriate precautions during handling and processing Refer to Application Note AN ndash 1142 for additional details

Description

These high intensity blue and green T-1frac34 package LEDs are untinted and non-diffused Based on the most efficient and cost effective InGaN material technology and incor-porating second generation optics they produce well defined spatial radiation patterns at specific viewing cone angles

Advanced optical grade epoxy construction offers superior high temperature and moisture resistance per-formance in outdoor signal and sign applications

Features

Well defined spatial radiation pattern

High luminous output

Untinted Non-diffused

Available in Colorndash Blue 470nmndash Green 525nm

Viewing Angle 15deg 23deg and 30deg

Standoff or non-standoff

Superior resistance to moisture

Applications

Commercial outdoor advertising

Traffic Sign

Variable Message Sign

2

Package Dimensions

Drawing A (Non-standoff)

Drawing B (Standoff)

cathodeflat

Cathode

d

100 plusmn 0200039 plusmn 0008

130 plusmn 0150051 plusmn 0006870 plusmn 020

0343 plusmn 0008

500 plusmn 0200197 plusmn 0008

580 plusmn 0200228 plusmn 0008

254 plusmn 0380100 plusmn 0015

070 max0028

3160min1244

sq typ050 plusmn 0100020 plusmn 0004

100 min0039

Viewing Angle d

HLMP-Cx1B 1296plusmn025(0510plusmn0010)

HLMP-Cx2B 1232 plusmn025(0485plusmn0010)

HLMP-Cx3B 1200plusmn025(0472plusmn0010)

Notes1 All dimensions are in millimeters (inches) 2 Leads are mild steel with tin plating3 The epoxy meniscus is 150mm max

100 plusmn 0200039 plusmn 0008

070 max0028

870 plusmn 0200343 plusmn 0008

500 plusmn 0200197 plusmn 0008

3160min1244

Cathode 100 min0039

sq typ050 plusmn 0100020 plusmn 0004

254 plusmn 0380100 plusmn 0015

cathodeflat

580 plusmn 0200228 plusmn 0008

3

Device Selection Guide

Part Number ColorTypical Viewing angle 2frac12 (deg) [4]

Luminous Intensity Iv (mcd) at 20 mA [125]

Standoff Non Standoff

Package drawingMin Max

HLMP-CB1A-XY0DD Blue 15deg 7200 12000 Non Standoff A

HLMP-CB1A-XYBDD

HLMP-CB1A-XYCDD

HLMP-CB1B-XY0DD Standoff B

HLMP-CB1B-XYBDD

HLMP-CB1B-XYCDD

HLMP-CB2A-VW0DD 23deg 4200 7200 Non Standoff A

HLMP-CB2A-VWBDD

HLMP-CB2A-VWCDD

HLMP-CB2B-VW0DD Standoff B

HLMP-CB2B-VWBDD

HLMP-CB2B-VWCDD

HLMP-CB3A-UV0DD 30deg 3200 5500 Non Standoff A

HLMP-CB3A-UVBDD

HLMP-CB3A-UVCDD

HLMP-CB3B-UV0DD Standoff B

HLMP-CB3B-UVBDD

HLMP-CB3B-UVCDD

HLMP-CM1A-450DD Green 15deg 35000 59000 Non Standoff A

HLMP-CM1A-45BDD

HLMP-CM1A-45CDD

HLMP-CM1B-450DD Standoff B

HLMP-CM1B-45BDD

HLMP-CM1B-45CDD

HLMP-CM2A-120DD 23deg 16000 27000 Non Standoff A

HLMP-CM2A-12BDD

HLMP-CM2A-12CDD

HLMP-CM2B-120DD Standoff B

HLMP-CM2B-12BDD

HLMP-CM2B-12CDD

HLMP-CM3A-Z10DD 30deg 12000 21000 Non Standoff A

HLMP-CM3A-Z1BDD

HLMP-CM3A-Z1CDD

HLMP-CM3B-Z10DD Standoff B

HLMP-CM3B-Z1BDD

HLMP-CM3B-Z1CDD

Notes1 The luminous intensity is measured on the mechanical axis of the lamp package and it is tested with pulsing condition2 The optical axis is closely aligned with the package mechanical axis3 Dominant wavelength d is derived from the CIE Chromaticity Diagram and represents the color of the lamp4 frac12 is the off-axis angle where the luminous intensity is half the on-axis intensity 5 Tolerance for each bin limit is plusmn 15

4

Part Numbering System

Note please refer to AB 5337 for complete information on part numbering system

Packaging OptionDD Ammo Pack

Color Bin Selection0 Full DistributionB Color Bin 2 amp 3C Color Bin 3 amp 4

Maximum Intensity Bin 0 No maximum intensity limit (refer to selection guide)

Minimum Intensity Bin Refer to Device Selection Guide

Viewing Angle and Lead Standoffs1A 15deg without lead standoff1B 15deg with lead standoff2A 23deg without lead standoff2B 23deg with lead standoff3A 30deg without lead standoff3B 30deg with lead standoff

ColorB Blue 470M Green 525

HLMP C x xx x x x xx

Absolute Maximum Ratings TJ = 25degC

Parameter Blue Green Unit

DC Forward Current [1] 30 mA

Peak Forward Current 100 [2] mA

Power Dissipation 116 mW

Reverse Voltage 5 V

LED Junction Temperature 110 degC

Operating Temperature Range -40 to + 85 degC

Storage Temperature Range -40 to + 100 degC

Notes1 Derate linearly as shown in figure 42 Duty Factor 10 frequency 1KHz

5

Electrical Optical Characteristics TJ = 25degC

Parameter Symbol Min Typ Max Units Test Conditions

Forward VoltageGreen Blue

VF28 32 38

V IF = 20 mA

Reverse Voltage VR 5 V IR = 10 A

Dominant Wavelength[1]

GreenBlue

d51904600

52504700

53904800

nm IF = 20 mA

Peak WavelengthGreenBlue

PEAK516464

nm Peak of Wavelength of Spectral Distribution at IF = 20 mA

Spectral Half WidthGreenBlue

123023

nm IF = 20mA

Thermal Resistance RJ-PIN 240 degCW LED Junction-to-Pin

Luminous Efficacy [2]

GreenBlue

V51878

lmW Emitted Luminous Flux Emitted Radiant Flux

Thermal coefficient of dGreenBlue

00280024

nmdegC IF = 20 mA +25degC le TJ le +100degC

Notes1 The dominant wavelength is derived from the chromaticity Diagram and represents the color of the lamp2 The radiant intensity Ie in watts per steradian may be found from the equation Ie = IVV where IV is the luminous intensity in candelas and V is

the luminous efficacy in lumenswatt

6

Figure 1 Relative Intensity vs Wavelength Figure 2 Forward Current vs Forward Voltage

Figure 3 Relative Intensity vs Forward Current Figure 4 Maximum Forward Current vs Ambient Temperature

Figure 5 Relative Dominant Wavelength Shift vs Forward Current Figure 6 Radiation Pattern for 15deg

0001

0203

04

050607

08

0910

380 430 480 530 580 630WAVELENGTH - nm

RELA

TIVE

INTENS

ITY

GREENBLUE

0

20

40

60

80

100

0 1 2 3 4 5FORWARD VOLTAGE-V

FORW

ARD CU

RREN

T-m

A

00

05

10

15

20

25

30

35

0 20 40 60 80 100 120DC FORWARD CURRENT-mA

RELA

TIVE

LUM

INOUS INT

ENSI

TY(NOR

MAL

IZED

AT 20m

A)

GREEN

BLUE

-10

-5

0

5

10

0 20 40 60 80 100FORWARD CURRENT-mA

RELA

TIVE

DOM

INAN

T W

AVEL

ENGT

H SH

IFT -

nm GREEN

BLUE

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT -DEGREE

NORM

ALIZ

ED IN

TENS

ITY

0

5

10

15

20

25

30

35

0 20 40 60 80 100TA - AMBIENT TEMPERATURE - degC

I Fmax

- M

AXIM

UM FO

RWARD

CURR

ENT -

mA

7

Figure 7 Radiation Pattern for 23deg Figure 8 Radiation Pattern for 30deg

Figure 9 Relative Light Output vs Junction Temperature Figure 10 Relative Forward Voltage vs Junction Temperature

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT - DEGREE

NORM

ALIZ

ED IN

TENS

ITY

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT - DEGREE

NORM

ALIZ

ED IN

TENS

ITY

01

1

10

-40 -20 0 20 40 60 80 100 120TJ - JUNCTION TEMPERATURE TJ - JUNCTION TEMPERATURE

NORM

ALZI

ED IN

TENS

ITY (

PHOTO)

-03

-02

-01

0

01

02

03

-40 -20 0 20 40 60 80 100 120

FORW

ARD

VOLT

AGE S

HIFT

-VGreenBlue

GreenBlue

Intensity Bin Limit Table (131 Iv bin ratio)

BinIntensity (mcd) at 20mAMin Max

U 3200 4200

V 4200 5500

W 5500 7200

X 7200 9300

Y 9300 12000

Z 12000 16000

1 16000 21000

2 21000 27000

3 27000 35000

4 35000 45000

5 45000 59000

Tolerance for each bin limit is plusmn 15

Green Color Bin Table

Bin Min Dom Max Dom1 5190 5230

2 5230 5270

3 5270 5310

4 5310 5350

5 5350 5390

Tolerance for each bin limit is plusmn 05nm

Blue Color Bin Table

Bin Min Dom Max Dom1 4600 4640

2 4640 4680

3 4680 4720

4 4720 4760

5 4760 4800

Tolerance for each bin limit is plusmn 05nmNote 1 All bin categories are established for classification of products Products may not be available in all bin categories Please contact your Avago

representative for further information

8

Precautions

Lead Forming

The leads of an LED lamp may be preformed or cut to length prior to insertion and soldering on PC board

For better control it is recommended to use proper tool to precisely form and cut the leads to applicable length rather than doing it manually

If manual lead cutting is necessary cut the leads after the soldering process The solder connection forms a mechanical ground which prevents mechanical stress due to lead cutting from traveling into LED package This is highly recommended for hand solder operation as the excess lead length also acts as small heat sink

Soldering and Handling

Care must be taken during PCB assembly and soldering process to prevent damage to the LED component

LED component may be effectively hand soldered to PCB However it is only recommended under unavoidable circumstances such as rework The closest manual soldering distance of the soldering heat source (soldering ironrsquos tip) to the body is 159mm Soldering the LED using soldering iron tip closer than 159mm might damage the LED

ESD precaution must be properly applied on the 159mm

soldering station and personnel to prevent ESD damage to the LED component that is ESD sensitive Do refer to Avago application note AN 1142 for details The soldering iron used should have grounded tip to ensure electrostatic charge is properly grounded

Recommended soldering condition

Wave Soldering [1 2]

Manual Solder Dipping

Pre-heat temperature 105degC Max -

Preheat time 60 sec Max -

Peak temperature 260degC Max 260degC Max

Dwell time 5 sec Max 5 sec Max

Note 1 Above conditions refers to measurement with thermocouple

mounted at the bottom of PCB2 It is recommended to use only bottom preheaters in order to reduce

thermal stress experienced by LED

Wave soldering parameters must be set and maintained according to the recommended temperature and dwell time Customer is advised to perform daily check on the soldering profile to ensure that it is always conforming to recommended soldering conditions

Note 1 PCB with different size and design (component density) will have

different heat mass (heat capacity) This might cause a change in temperature experienced by the board if same wave soldering setting is used So it is recommended to re-calibrate the soldering profile again before loading a new type of PCB

Avago Technologies LED Configuration

Any alignment fixture that is being applied during wave soldering should be loosely fitted and should not apply weight or force on LED Non metal material is recommended as it will absorb less heat during wave soldering process

At elevated temperature LED is more susceptible to mechanical stress Therefore PCB must allowed to cool down to room temperature prior to handling which includes removal of alignment fixture or pallet

If PCB board contains both through hole (TH) LED and other surface mount components it is recommended that surface mount components be soldered on the top side of the PCB If surface mount need to be on the bottom side these components should be soldered using reflow soldering prior to insertion the TH LED

Recommended PC board plated through holes (PTH) size for LED component leads

LED component lead size Diagonal

Plated through hole diameter

045 x 045 mm(0018x 0018 inch)

0636 mm(0025 inch)

098 to 108 mm(0039 to 0043 inch)

050 x 050 mm(0020x 0020 inch)

0707 mm(0028 inch)

105 to 115 mm(0041 to 0045 inch)

Over-sizing the PTH can lead to twisted LED after clinching On the other hand under sizing the PTH can cause difficulty inserting the TH LED

Refer to application note AN5334 for more information about soldering and handling of high brightness TH LED lamps

CATHODE

InGaN Device

9

Example of Wave Soldering Temperature Profile for TH LED

Recommended solder Sn63 (Leaded solder alloy)SAC305 (Lead free solder alloy)

Flux Rosin flux

Solder bath temperature 255degC plusmn 5degC (maximum peak temperature = 260degC)

Dwell time 30 sec - 50 sec(maximum = 5sec)

Note Allow for board to be sufficientlycooled to room temperature beforeexerting mechanical force

60 sec Max

TIME (sec)

260degC Max

105degC Max

TEM

PERA

TURE

(degC)

Ammo Packs Drawing

Note The ammo-packs drawing is applicable for packaging option ndashDD amp -ZZ and regardless standoff or non-standoff

635 plusmn 1300250 plusmn 0051

1270 plusmn 1000500 plusmn 0039

9125 plusmn 062503595 plusmn 002459125 plusmn 062503595 plusmn 00245

1800 plusmn 05007085 plusmn 00195

070 plusmn 02000275 plusmn 00075 A A

1270 plusmn 0300500 plusmn 0012

VIEW AA

400 plusmn 02001575 plusmn 00075Oslash TYP

205 plusmn 10008070 plusmn 00394

CATHODE

10

Packaging Box for Ammo Packs

Note For InGaN device the ammo pack packaging box contain ESD logo

Packaging Label

(i) Avago Mother Label (Available on packaging box of ammo pack and shipping box)

LABEL ON THISSIDE OF BOX

FROM LEFT SIDE OF BOXADHESIVE TAPE MUST BEFACING UPWARDS

ANODE LEAD LEAVESTHE BOX FIRST

(1P) Item Part Number

(1T) Lot Lot Number

LPN

(9D)MFG Date Manufacturing Date

(P) Customer Item

(V) Vendor ID

DeptID Made In Country of Origin

(Q) QTY Quantity

CAT Intensity Bin

BIN Color Bin

(9D) Date Code Date Code

STANDARD LABEL LS0002 RoHS Compliant e3 max temp 260C

For product information and a complete list of distributors please go to our web site wwwavagotechcom

Avago Avago Technologies and the A logo are trademarks of Avago Technologies in the United States and other countriesData subject to change Copyright copy 2005-2009 Avago Technologies All rights reserved AV02-2228EN - December 15 2009

(ii) Avago Baby Label (Only available on bulk packaging)

(1P) PART Part Number

(1T) LOT Lot Number

(9D)MFG DATE Manufacturing Date

CO Country of Origin

Customer PN

Supplier Code

QUANTITY Packing Quantity

CAT Intensity Bin

BIN Color Bin

DATECODE Date Code

RoHS Compliant e3 max temp 260C Lamps Baby Label

DISCLAIMER Avagorsquos products and software are not specifically designed manufactured or authorized for sale as parts components or assemblies for the planning construction maintenenace or direct operation of a nuclear facility or for use in medical devices or applications Customer is solely responsible and waives all rights to make claims against avago or its suppliers for all loss damage expense or liability in connection with such use

Contents of Submittal

DIA Parking Signs Page 1 of 5

Skyline Products Inc

General Specifications for Full Color LED Inserts

DIA Parking Signs Page 2 of 5

Specification for Full Color LED Inserts Notes

10 Full Color LED VMS Inserts

11 Quality Assurance

ISO 90012008 certification for design manufacturing and service Current CDOT and DIA requirement

12 General ETL Listed for UL 48 UL50 and UL 1433 Current CDOT and DIA

requirement 13 Housing Properties Sign housing are designed in accordance to AASHTO Standard Specifications for Structural Supports for Highway Signs Luminaires and Traffic Signals ndash 6th Edition for wind speeds of up to 140 mph AASHTO group load combinations include total sign weight dead load ice and wind loads and the design meets the fatigue requirements for truck-induced gusts Snow loading is include in design loads for applicable geographical regions

Current CDOT and DIA requirement

Sealed housing Welding compliance with AWS standards

All welding shall be by an inert gas process in accordance with the American Welding Society (AWS) Standards 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum The LED DMS manufacturerrsquos welders and welding procedures shall be certified by an ANSIAWS Certified Welding Inspector to the 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum Proof of certification of all the LED DMS manufacturerrsquos welders and applicable welding procedures shall be supplied with the submittals The name phone number and address off the ANSIAWS Certified Welding Inspector that certified the LED VMS manufacturerrsquos welders and procedures shall also be provided with the submittals

Current CDOT and DIA requirement

Black KYNAR 500 coated face on mask and borders mdash 30-year coating guaranteed to not chip fade or peel for 20 years

Current CDOT and DIA requirement

The lens panel assembly shall consist of a KYNAR 500 coated aluminum mask over a clear glazing The lens panel assembly shall be modular in design interchangeable without misalignment of the lens panel and the LED pixels and removable from within the main sign housing

Current CDOT and DIA requirement

Aluminum face (090rdquo) mask over glazing with apertures for the pixels The lens panel aluminum mask shall be 0090 inch minimum thickness and finished with a matte black licensed factory applied KYNAR 500 Resin Fluoropolymer based coating system It shall be perforated to provide an aperture for each pixel on the display modules Each aperture shall be as small as possible without blocking the LED light output at the required viewing angle The Skyline aluminum face mask with aperture system will significantly minimize glare on the sign as it blocks more than 73 of sun rays making it very legible even with direct sunlight This method should be required over a ldquolouverrdquo system Louvers create a shelf above each row of pixels collecting snow ice dirt etc and ultimately inhibiting the display

Current CDOT and DIA requirement

Polycarbonate glazing 18rdquoGE LEXAN XL102UV Single lift face that allows a single technician to easily lift the entire face for safe fast and easy access to all the internal sign components

Current CDOT and DIA requirement

Mounting brackets Skyline will work with the appropriate parties to develop a mounting system to accommodate for the type of sign being provided and the structure requirements

Natural aluminum finish (excluding face) Current CDOT and DIA requirement

14 Environmental Control 8 watt per foot heat tape will be installed along the bottom of entire display area Provided heat tape will be controlled by the Advanced Humidity Sensing System of the controller

Current CDOT and DIA requirement

DIA Parking Signs Page 3 of 5

Environmental Sensors (1) Photocell Sensor (1) Internal Temperature Sensor (1) Humidity Sensor (1) Door Alarm

15 LED Display and Electronics Electronics designed and tested to -40degC to 85degC Current CDOT and DIA

requirement True 18-inch display (275 inch vertical and horizontal pitch) Current CDOT and DIA

requirement Display Matrix 7 high x 30 wide Legibility distance 200-1200 feet Current CDOT and DIA

requirement Printed circuit board are built to IPC-A-610D Class 2 certification Current CDOT and DIA

requirement Display modules are easily removable and replicable without the use of any additional tools

Current CDOT and DIA requirement

LED type Each Pixel contains three strings of LEDs

String 1 AlInGaP 30 degree LEDs (Red) String 2 InGaN 30 degree LEDs (Green) String 3 InGaN 30 degree LEDs (Blue)

Pixel design brightness 12400 candela at 20 mA (18rdquo characters) Current CDOT and DIA

requirement LED drive current

Red LED lt 30mA Blue and Green LEDs lt 15mA

All LEDs will have standoffs providing superior LED cooling and eliminate corrosion LED pixel protection and alignment device Silicon conformal coat will conform to MIL-I-46058C Type SR and IPC-CC-830 standards

Current CDOT and DIA requirement

Uniform LED color and brightness 256 minimum brightness levels Pixel Test

The pixel test shall be performed from the central controller on command and automatically once a day During a pixel test the operational status of each pixel shall be tested and then transmitted to the central controller or laptop computer This pixel status test shall report back all LED color string errors within each pixel A list of defective LED color strings shall be provided listing string color line number module number column number and row number for the associated pixel for each defective string The pixel test must be completed in less than 05 seconds regardless of message status

Current CDOT and DIA requirement

True Message Display Verification (Pixel Read) The TMDV shall be performed during both message downloads and during every sign poll from the central controller or laptop computer The TMDV shall perform a real-time read of the displayed message and shall return the operational state of each LED color string within each pixel to the central controller as it is currently displayed to the motorist including any errors This shall allow the central controller operator to see what is visibly displayed to the motorist on an individual pixel basis During a TMDV the operational state of each LED color string within each pixel shall be read by the sign controller to allow the central controller or laptop computer to show the actual message including static flashing and alternating messages that are visibly displayed on the sign in a WYSIWYG format This pixel read shall take place while a message is displayed on the sign without disturbing the message in any way Any flashing flickering blinking dimming or other disturbance of the message during this pixel read shall be cause for rejection of the sign The TMDV shall be an actual real time read of LED color strings at the time of

Current CDOT and DIA requirement

DIA Parking Signs Page 4 of 5

the associated sign poll or message download and shall not be accomplished by simulating errors based on the last pixel test

16 Power Supplies and Sensors High-efficiency power supplies Current CDOT and DIA

requirement Redundant power supply Current CDOT and DIA

requirement Power supply sensors Current CDOT and DIA

requirement Operational status feedback of all sensors Current CDOT and DIA

requirement All LED module power supply voltages shall be continuously measured and monitored by the sign controller The sign controller shall provide these voltage readings to the master controller or laptop computer upon command When a voltage drops below a critical value an error message shall be generated and transmitted to the master controller or laptop computer

17 AC Electrical AC Electrical components will conform to NEC standards Current CDOT and DIA

requirement GFCI outlet 20 Controller and Controller Cabinet 21 Sign Controller Skyline Advanced Controller will be located within each sign housing The controller shall monitor and control the ventilation system and all sensors within the sign housing

Ability to control multiple signs on a single sign structure NTCIP compliance Current CDOT and DIA

requirement 22 Cabinet Type A Skyline extended pole cabinet will be provided Natural aluminum exterior finish Pull-out laptop shelf Door alarm 23 Environmental Control Humidity sensor Internal temperature sensor 24 AC Electrical Conformity with NEC standards Current CDOT and DIA

requirement Circuit breakers Current CDOT and DIA

requirement GFCI outlet 25 Surge Protection Two-stage AC power surge protection with feedback and automatic shutdownisolation

Current CDOT and DIA requirement

The system power shall be protected by two stages of transient voltage suppression devices Tripping of each stage (or both if tripped simultaneously) of the surge protection shall cause the sign controller to call central and report the error condition (for dialup operation) or report the error condition to central on the next poll (for multi-drop operation) There shall be an option that is either enabled or disabled and is selected and downloaded from the central controller to the sign controller When this option is enabled tripping of the second stage of surge protection shall prevent power from reaching any components of the sign until the surge protection has been replaced When this option is disabled the sign will continue to function normally after the second stage of surge protection is tripped

30 Software Signs and Controllers shall be fully compatible with the DIA NTCIP sign software at no additional cost to the department in accordance with these specifications

DIA Parking Signs Page 5 of 5

40 Warranty and Telephone Technical Support One-year limited parts return-to-factory warranty Current CDOT and DIA

requirement Lifetime standard telephone support Current CDOT and DIA

requirement

  • Cover Page
  • Cover Letter
    • Cover Letter
    • Transmittal Letter
      • Product Details
        • Sign Brochure
        • Sign Details
        • System Block Diagram
        • Wiring Block Diagram
          • Industry Compliances
            • ISO Certificates
            • UL Authorization
            • NTCIP
            • Welding Procedures-Employees
              • Component Cut Sheets
                • Kynar
                • Lexan
                • Latch
                • Heat Tape
                • GFI
                • Hub
                • Controller
                • Comm Surge
                • AC Surge
                • Ethernet
                • Power Supply
                • LED
                  • Drawings
Page 41: )5217 $&&(66 6/,0/,1( - Denver International Airportbusiness.flydenver.com/bizpdf/DIAID_2318.pdfSign housings are designed in accordance with AASHTO Standard Specifications for Structural

2

Package Dimensions

Drawing A (Non-standoff)

Drawing B (Standoff)

cathodeflat

Cathode

d

100 plusmn 0200039 plusmn 0008

130 plusmn 0150051 plusmn 0006870 plusmn 020

0343 plusmn 0008

500 plusmn 0200197 plusmn 0008

580 plusmn 0200228 plusmn 0008

254 plusmn 0380100 plusmn 0015

070 max0028

3160min1244

sq typ050 plusmn 0100020 plusmn 0004

100 min0039

Viewing Angle d

HLMP-Cx1B 1296plusmn025(0510plusmn0010)

HLMP-Cx2B 1232 plusmn025(0485plusmn0010)

HLMP-Cx3B 1200plusmn025(0472plusmn0010)

Notes1 All dimensions are in millimeters (inches) 2 Leads are mild steel with tin plating3 The epoxy meniscus is 150mm max

100 plusmn 0200039 plusmn 0008

070 max0028

870 plusmn 0200343 plusmn 0008

500 plusmn 0200197 plusmn 0008

3160min1244

Cathode 100 min0039

sq typ050 plusmn 0100020 plusmn 0004

254 plusmn 0380100 plusmn 0015

cathodeflat

580 plusmn 0200228 plusmn 0008

3

Device Selection Guide

Part Number ColorTypical Viewing angle 2frac12 (deg) [4]

Luminous Intensity Iv (mcd) at 20 mA [125]

Standoff Non Standoff

Package drawingMin Max

HLMP-CB1A-XY0DD Blue 15deg 7200 12000 Non Standoff A

HLMP-CB1A-XYBDD

HLMP-CB1A-XYCDD

HLMP-CB1B-XY0DD Standoff B

HLMP-CB1B-XYBDD

HLMP-CB1B-XYCDD

HLMP-CB2A-VW0DD 23deg 4200 7200 Non Standoff A

HLMP-CB2A-VWBDD

HLMP-CB2A-VWCDD

HLMP-CB2B-VW0DD Standoff B

HLMP-CB2B-VWBDD

HLMP-CB2B-VWCDD

HLMP-CB3A-UV0DD 30deg 3200 5500 Non Standoff A

HLMP-CB3A-UVBDD

HLMP-CB3A-UVCDD

HLMP-CB3B-UV0DD Standoff B

HLMP-CB3B-UVBDD

HLMP-CB3B-UVCDD

HLMP-CM1A-450DD Green 15deg 35000 59000 Non Standoff A

HLMP-CM1A-45BDD

HLMP-CM1A-45CDD

HLMP-CM1B-450DD Standoff B

HLMP-CM1B-45BDD

HLMP-CM1B-45CDD

HLMP-CM2A-120DD 23deg 16000 27000 Non Standoff A

HLMP-CM2A-12BDD

HLMP-CM2A-12CDD

HLMP-CM2B-120DD Standoff B

HLMP-CM2B-12BDD

HLMP-CM2B-12CDD

HLMP-CM3A-Z10DD 30deg 12000 21000 Non Standoff A

HLMP-CM3A-Z1BDD

HLMP-CM3A-Z1CDD

HLMP-CM3B-Z10DD Standoff B

HLMP-CM3B-Z1BDD

HLMP-CM3B-Z1CDD

Notes1 The luminous intensity is measured on the mechanical axis of the lamp package and it is tested with pulsing condition2 The optical axis is closely aligned with the package mechanical axis3 Dominant wavelength d is derived from the CIE Chromaticity Diagram and represents the color of the lamp4 frac12 is the off-axis angle where the luminous intensity is half the on-axis intensity 5 Tolerance for each bin limit is plusmn 15

4

Part Numbering System

Note please refer to AB 5337 for complete information on part numbering system

Packaging OptionDD Ammo Pack

Color Bin Selection0 Full DistributionB Color Bin 2 amp 3C Color Bin 3 amp 4

Maximum Intensity Bin 0 No maximum intensity limit (refer to selection guide)

Minimum Intensity Bin Refer to Device Selection Guide

Viewing Angle and Lead Standoffs1A 15deg without lead standoff1B 15deg with lead standoff2A 23deg without lead standoff2B 23deg with lead standoff3A 30deg without lead standoff3B 30deg with lead standoff

ColorB Blue 470M Green 525

HLMP C x xx x x x xx

Absolute Maximum Ratings TJ = 25degC

Parameter Blue Green Unit

DC Forward Current [1] 30 mA

Peak Forward Current 100 [2] mA

Power Dissipation 116 mW

Reverse Voltage 5 V

LED Junction Temperature 110 degC

Operating Temperature Range -40 to + 85 degC

Storage Temperature Range -40 to + 100 degC

Notes1 Derate linearly as shown in figure 42 Duty Factor 10 frequency 1KHz

5

Electrical Optical Characteristics TJ = 25degC

Parameter Symbol Min Typ Max Units Test Conditions

Forward VoltageGreen Blue

VF28 32 38

V IF = 20 mA

Reverse Voltage VR 5 V IR = 10 A

Dominant Wavelength[1]

GreenBlue

d51904600

52504700

53904800

nm IF = 20 mA

Peak WavelengthGreenBlue

PEAK516464

nm Peak of Wavelength of Spectral Distribution at IF = 20 mA

Spectral Half WidthGreenBlue

123023

nm IF = 20mA

Thermal Resistance RJ-PIN 240 degCW LED Junction-to-Pin

Luminous Efficacy [2]

GreenBlue

V51878

lmW Emitted Luminous Flux Emitted Radiant Flux

Thermal coefficient of dGreenBlue

00280024

nmdegC IF = 20 mA +25degC le TJ le +100degC

Notes1 The dominant wavelength is derived from the chromaticity Diagram and represents the color of the lamp2 The radiant intensity Ie in watts per steradian may be found from the equation Ie = IVV where IV is the luminous intensity in candelas and V is

the luminous efficacy in lumenswatt

6

Figure 1 Relative Intensity vs Wavelength Figure 2 Forward Current vs Forward Voltage

Figure 3 Relative Intensity vs Forward Current Figure 4 Maximum Forward Current vs Ambient Temperature

Figure 5 Relative Dominant Wavelength Shift vs Forward Current Figure 6 Radiation Pattern for 15deg

0001

0203

04

050607

08

0910

380 430 480 530 580 630WAVELENGTH - nm

RELA

TIVE

INTENS

ITY

GREENBLUE

0

20

40

60

80

100

0 1 2 3 4 5FORWARD VOLTAGE-V

FORW

ARD CU

RREN

T-m

A

00

05

10

15

20

25

30

35

0 20 40 60 80 100 120DC FORWARD CURRENT-mA

RELA

TIVE

LUM

INOUS INT

ENSI

TY(NOR

MAL

IZED

AT 20m

A)

GREEN

BLUE

-10

-5

0

5

10

0 20 40 60 80 100FORWARD CURRENT-mA

RELA

TIVE

DOM

INAN

T W

AVEL

ENGT

H SH

IFT -

nm GREEN

BLUE

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT -DEGREE

NORM

ALIZ

ED IN

TENS

ITY

0

5

10

15

20

25

30

35

0 20 40 60 80 100TA - AMBIENT TEMPERATURE - degC

I Fmax

- M

AXIM

UM FO

RWARD

CURR

ENT -

mA

7

Figure 7 Radiation Pattern for 23deg Figure 8 Radiation Pattern for 30deg

Figure 9 Relative Light Output vs Junction Temperature Figure 10 Relative Forward Voltage vs Junction Temperature

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT - DEGREE

NORM

ALIZ

ED IN

TENS

ITY

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT - DEGREE

NORM

ALIZ

ED IN

TENS

ITY

01

1

10

-40 -20 0 20 40 60 80 100 120TJ - JUNCTION TEMPERATURE TJ - JUNCTION TEMPERATURE

NORM

ALZI

ED IN

TENS

ITY (

PHOTO)

-03

-02

-01

0

01

02

03

-40 -20 0 20 40 60 80 100 120

FORW

ARD

VOLT

AGE S

HIFT

-VGreenBlue

GreenBlue

Intensity Bin Limit Table (131 Iv bin ratio)

BinIntensity (mcd) at 20mAMin Max

U 3200 4200

V 4200 5500

W 5500 7200

X 7200 9300

Y 9300 12000

Z 12000 16000

1 16000 21000

2 21000 27000

3 27000 35000

4 35000 45000

5 45000 59000

Tolerance for each bin limit is plusmn 15

Green Color Bin Table

Bin Min Dom Max Dom1 5190 5230

2 5230 5270

3 5270 5310

4 5310 5350

5 5350 5390

Tolerance for each bin limit is plusmn 05nm

Blue Color Bin Table

Bin Min Dom Max Dom1 4600 4640

2 4640 4680

3 4680 4720

4 4720 4760

5 4760 4800

Tolerance for each bin limit is plusmn 05nmNote 1 All bin categories are established for classification of products Products may not be available in all bin categories Please contact your Avago

representative for further information

8

Precautions

Lead Forming

The leads of an LED lamp may be preformed or cut to length prior to insertion and soldering on PC board

For better control it is recommended to use proper tool to precisely form and cut the leads to applicable length rather than doing it manually

If manual lead cutting is necessary cut the leads after the soldering process The solder connection forms a mechanical ground which prevents mechanical stress due to lead cutting from traveling into LED package This is highly recommended for hand solder operation as the excess lead length also acts as small heat sink

Soldering and Handling

Care must be taken during PCB assembly and soldering process to prevent damage to the LED component

LED component may be effectively hand soldered to PCB However it is only recommended under unavoidable circumstances such as rework The closest manual soldering distance of the soldering heat source (soldering ironrsquos tip) to the body is 159mm Soldering the LED using soldering iron tip closer than 159mm might damage the LED

ESD precaution must be properly applied on the 159mm

soldering station and personnel to prevent ESD damage to the LED component that is ESD sensitive Do refer to Avago application note AN 1142 for details The soldering iron used should have grounded tip to ensure electrostatic charge is properly grounded

Recommended soldering condition

Wave Soldering [1 2]

Manual Solder Dipping

Pre-heat temperature 105degC Max -

Preheat time 60 sec Max -

Peak temperature 260degC Max 260degC Max

Dwell time 5 sec Max 5 sec Max

Note 1 Above conditions refers to measurement with thermocouple

mounted at the bottom of PCB2 It is recommended to use only bottom preheaters in order to reduce

thermal stress experienced by LED

Wave soldering parameters must be set and maintained according to the recommended temperature and dwell time Customer is advised to perform daily check on the soldering profile to ensure that it is always conforming to recommended soldering conditions

Note 1 PCB with different size and design (component density) will have

different heat mass (heat capacity) This might cause a change in temperature experienced by the board if same wave soldering setting is used So it is recommended to re-calibrate the soldering profile again before loading a new type of PCB

Avago Technologies LED Configuration

Any alignment fixture that is being applied during wave soldering should be loosely fitted and should not apply weight or force on LED Non metal material is recommended as it will absorb less heat during wave soldering process

At elevated temperature LED is more susceptible to mechanical stress Therefore PCB must allowed to cool down to room temperature prior to handling which includes removal of alignment fixture or pallet

If PCB board contains both through hole (TH) LED and other surface mount components it is recommended that surface mount components be soldered on the top side of the PCB If surface mount need to be on the bottom side these components should be soldered using reflow soldering prior to insertion the TH LED

Recommended PC board plated through holes (PTH) size for LED component leads

LED component lead size Diagonal

Plated through hole diameter

045 x 045 mm(0018x 0018 inch)

0636 mm(0025 inch)

098 to 108 mm(0039 to 0043 inch)

050 x 050 mm(0020x 0020 inch)

0707 mm(0028 inch)

105 to 115 mm(0041 to 0045 inch)

Over-sizing the PTH can lead to twisted LED after clinching On the other hand under sizing the PTH can cause difficulty inserting the TH LED

Refer to application note AN5334 for more information about soldering and handling of high brightness TH LED lamps

CATHODE

InGaN Device

9

Example of Wave Soldering Temperature Profile for TH LED

Recommended solder Sn63 (Leaded solder alloy)SAC305 (Lead free solder alloy)

Flux Rosin flux

Solder bath temperature 255degC plusmn 5degC (maximum peak temperature = 260degC)

Dwell time 30 sec - 50 sec(maximum = 5sec)

Note Allow for board to be sufficientlycooled to room temperature beforeexerting mechanical force

60 sec Max

TIME (sec)

260degC Max

105degC Max

TEM

PERA

TURE

(degC)

Ammo Packs Drawing

Note The ammo-packs drawing is applicable for packaging option ndashDD amp -ZZ and regardless standoff or non-standoff

635 plusmn 1300250 plusmn 0051

1270 plusmn 1000500 plusmn 0039

9125 plusmn 062503595 plusmn 002459125 plusmn 062503595 plusmn 00245

1800 plusmn 05007085 plusmn 00195

070 plusmn 02000275 plusmn 00075 A A

1270 plusmn 0300500 plusmn 0012

VIEW AA

400 plusmn 02001575 plusmn 00075Oslash TYP

205 plusmn 10008070 plusmn 00394

CATHODE

10

Packaging Box for Ammo Packs

Note For InGaN device the ammo pack packaging box contain ESD logo

Packaging Label

(i) Avago Mother Label (Available on packaging box of ammo pack and shipping box)

LABEL ON THISSIDE OF BOX

FROM LEFT SIDE OF BOXADHESIVE TAPE MUST BEFACING UPWARDS

ANODE LEAD LEAVESTHE BOX FIRST

(1P) Item Part Number

(1T) Lot Lot Number

LPN

(9D)MFG Date Manufacturing Date

(P) Customer Item

(V) Vendor ID

DeptID Made In Country of Origin

(Q) QTY Quantity

CAT Intensity Bin

BIN Color Bin

(9D) Date Code Date Code

STANDARD LABEL LS0002 RoHS Compliant e3 max temp 260C

For product information and a complete list of distributors please go to our web site wwwavagotechcom

Avago Avago Technologies and the A logo are trademarks of Avago Technologies in the United States and other countriesData subject to change Copyright copy 2005-2009 Avago Technologies All rights reserved AV02-2228EN - December 15 2009

(ii) Avago Baby Label (Only available on bulk packaging)

(1P) PART Part Number

(1T) LOT Lot Number

(9D)MFG DATE Manufacturing Date

CO Country of Origin

Customer PN

Supplier Code

QUANTITY Packing Quantity

CAT Intensity Bin

BIN Color Bin

DATECODE Date Code

RoHS Compliant e3 max temp 260C Lamps Baby Label

DISCLAIMER Avagorsquos products and software are not specifically designed manufactured or authorized for sale as parts components or assemblies for the planning construction maintenenace or direct operation of a nuclear facility or for use in medical devices or applications Customer is solely responsible and waives all rights to make claims against avago or its suppliers for all loss damage expense or liability in connection with such use

Contents of Submittal

DIA Parking Signs Page 1 of 5

Skyline Products Inc

General Specifications for Full Color LED Inserts

DIA Parking Signs Page 2 of 5

Specification for Full Color LED Inserts Notes

10 Full Color LED VMS Inserts

11 Quality Assurance

ISO 90012008 certification for design manufacturing and service Current CDOT and DIA requirement

12 General ETL Listed for UL 48 UL50 and UL 1433 Current CDOT and DIA

requirement 13 Housing Properties Sign housing are designed in accordance to AASHTO Standard Specifications for Structural Supports for Highway Signs Luminaires and Traffic Signals ndash 6th Edition for wind speeds of up to 140 mph AASHTO group load combinations include total sign weight dead load ice and wind loads and the design meets the fatigue requirements for truck-induced gusts Snow loading is include in design loads for applicable geographical regions

Current CDOT and DIA requirement

Sealed housing Welding compliance with AWS standards

All welding shall be by an inert gas process in accordance with the American Welding Society (AWS) Standards 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum The LED DMS manufacturerrsquos welders and welding procedures shall be certified by an ANSIAWS Certified Welding Inspector to the 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum Proof of certification of all the LED DMS manufacturerrsquos welders and applicable welding procedures shall be supplied with the submittals The name phone number and address off the ANSIAWS Certified Welding Inspector that certified the LED VMS manufacturerrsquos welders and procedures shall also be provided with the submittals

Current CDOT and DIA requirement

Black KYNAR 500 coated face on mask and borders mdash 30-year coating guaranteed to not chip fade or peel for 20 years

Current CDOT and DIA requirement

The lens panel assembly shall consist of a KYNAR 500 coated aluminum mask over a clear glazing The lens panel assembly shall be modular in design interchangeable without misalignment of the lens panel and the LED pixels and removable from within the main sign housing

Current CDOT and DIA requirement

Aluminum face (090rdquo) mask over glazing with apertures for the pixels The lens panel aluminum mask shall be 0090 inch minimum thickness and finished with a matte black licensed factory applied KYNAR 500 Resin Fluoropolymer based coating system It shall be perforated to provide an aperture for each pixel on the display modules Each aperture shall be as small as possible without blocking the LED light output at the required viewing angle The Skyline aluminum face mask with aperture system will significantly minimize glare on the sign as it blocks more than 73 of sun rays making it very legible even with direct sunlight This method should be required over a ldquolouverrdquo system Louvers create a shelf above each row of pixels collecting snow ice dirt etc and ultimately inhibiting the display

Current CDOT and DIA requirement

Polycarbonate glazing 18rdquoGE LEXAN XL102UV Single lift face that allows a single technician to easily lift the entire face for safe fast and easy access to all the internal sign components

Current CDOT and DIA requirement

Mounting brackets Skyline will work with the appropriate parties to develop a mounting system to accommodate for the type of sign being provided and the structure requirements

Natural aluminum finish (excluding face) Current CDOT and DIA requirement

14 Environmental Control 8 watt per foot heat tape will be installed along the bottom of entire display area Provided heat tape will be controlled by the Advanced Humidity Sensing System of the controller

Current CDOT and DIA requirement

DIA Parking Signs Page 3 of 5

Environmental Sensors (1) Photocell Sensor (1) Internal Temperature Sensor (1) Humidity Sensor (1) Door Alarm

15 LED Display and Electronics Electronics designed and tested to -40degC to 85degC Current CDOT and DIA

requirement True 18-inch display (275 inch vertical and horizontal pitch) Current CDOT and DIA

requirement Display Matrix 7 high x 30 wide Legibility distance 200-1200 feet Current CDOT and DIA

requirement Printed circuit board are built to IPC-A-610D Class 2 certification Current CDOT and DIA

requirement Display modules are easily removable and replicable without the use of any additional tools

Current CDOT and DIA requirement

LED type Each Pixel contains three strings of LEDs

String 1 AlInGaP 30 degree LEDs (Red) String 2 InGaN 30 degree LEDs (Green) String 3 InGaN 30 degree LEDs (Blue)

Pixel design brightness 12400 candela at 20 mA (18rdquo characters) Current CDOT and DIA

requirement LED drive current

Red LED lt 30mA Blue and Green LEDs lt 15mA

All LEDs will have standoffs providing superior LED cooling and eliminate corrosion LED pixel protection and alignment device Silicon conformal coat will conform to MIL-I-46058C Type SR and IPC-CC-830 standards

Current CDOT and DIA requirement

Uniform LED color and brightness 256 minimum brightness levels Pixel Test

The pixel test shall be performed from the central controller on command and automatically once a day During a pixel test the operational status of each pixel shall be tested and then transmitted to the central controller or laptop computer This pixel status test shall report back all LED color string errors within each pixel A list of defective LED color strings shall be provided listing string color line number module number column number and row number for the associated pixel for each defective string The pixel test must be completed in less than 05 seconds regardless of message status

Current CDOT and DIA requirement

True Message Display Verification (Pixel Read) The TMDV shall be performed during both message downloads and during every sign poll from the central controller or laptop computer The TMDV shall perform a real-time read of the displayed message and shall return the operational state of each LED color string within each pixel to the central controller as it is currently displayed to the motorist including any errors This shall allow the central controller operator to see what is visibly displayed to the motorist on an individual pixel basis During a TMDV the operational state of each LED color string within each pixel shall be read by the sign controller to allow the central controller or laptop computer to show the actual message including static flashing and alternating messages that are visibly displayed on the sign in a WYSIWYG format This pixel read shall take place while a message is displayed on the sign without disturbing the message in any way Any flashing flickering blinking dimming or other disturbance of the message during this pixel read shall be cause for rejection of the sign The TMDV shall be an actual real time read of LED color strings at the time of

Current CDOT and DIA requirement

DIA Parking Signs Page 4 of 5

the associated sign poll or message download and shall not be accomplished by simulating errors based on the last pixel test

16 Power Supplies and Sensors High-efficiency power supplies Current CDOT and DIA

requirement Redundant power supply Current CDOT and DIA

requirement Power supply sensors Current CDOT and DIA

requirement Operational status feedback of all sensors Current CDOT and DIA

requirement All LED module power supply voltages shall be continuously measured and monitored by the sign controller The sign controller shall provide these voltage readings to the master controller or laptop computer upon command When a voltage drops below a critical value an error message shall be generated and transmitted to the master controller or laptop computer

17 AC Electrical AC Electrical components will conform to NEC standards Current CDOT and DIA

requirement GFCI outlet 20 Controller and Controller Cabinet 21 Sign Controller Skyline Advanced Controller will be located within each sign housing The controller shall monitor and control the ventilation system and all sensors within the sign housing

Ability to control multiple signs on a single sign structure NTCIP compliance Current CDOT and DIA

requirement 22 Cabinet Type A Skyline extended pole cabinet will be provided Natural aluminum exterior finish Pull-out laptop shelf Door alarm 23 Environmental Control Humidity sensor Internal temperature sensor 24 AC Electrical Conformity with NEC standards Current CDOT and DIA

requirement Circuit breakers Current CDOT and DIA

requirement GFCI outlet 25 Surge Protection Two-stage AC power surge protection with feedback and automatic shutdownisolation

Current CDOT and DIA requirement

The system power shall be protected by two stages of transient voltage suppression devices Tripping of each stage (or both if tripped simultaneously) of the surge protection shall cause the sign controller to call central and report the error condition (for dialup operation) or report the error condition to central on the next poll (for multi-drop operation) There shall be an option that is either enabled or disabled and is selected and downloaded from the central controller to the sign controller When this option is enabled tripping of the second stage of surge protection shall prevent power from reaching any components of the sign until the surge protection has been replaced When this option is disabled the sign will continue to function normally after the second stage of surge protection is tripped

30 Software Signs and Controllers shall be fully compatible with the DIA NTCIP sign software at no additional cost to the department in accordance with these specifications

DIA Parking Signs Page 5 of 5

40 Warranty and Telephone Technical Support One-year limited parts return-to-factory warranty Current CDOT and DIA

requirement Lifetime standard telephone support Current CDOT and DIA

requirement

  • Cover Page
  • Cover Letter
    • Cover Letter
    • Transmittal Letter
      • Product Details
        • Sign Brochure
        • Sign Details
        • System Block Diagram
        • Wiring Block Diagram
          • Industry Compliances
            • ISO Certificates
            • UL Authorization
            • NTCIP
            • Welding Procedures-Employees
              • Component Cut Sheets
                • Kynar
                • Lexan
                • Latch
                • Heat Tape
                • GFI
                • Hub
                • Controller
                • Comm Surge
                • AC Surge
                • Ethernet
                • Power Supply
                • LED
                  • Drawings
Page 42: )5217 $&&(66 6/,0/,1( - Denver International Airportbusiness.flydenver.com/bizpdf/DIAID_2318.pdfSign housings are designed in accordance with AASHTO Standard Specifications for Structural

3

Device Selection Guide

Part Number ColorTypical Viewing angle 2frac12 (deg) [4]

Luminous Intensity Iv (mcd) at 20 mA [125]

Standoff Non Standoff

Package drawingMin Max

HLMP-CB1A-XY0DD Blue 15deg 7200 12000 Non Standoff A

HLMP-CB1A-XYBDD

HLMP-CB1A-XYCDD

HLMP-CB1B-XY0DD Standoff B

HLMP-CB1B-XYBDD

HLMP-CB1B-XYCDD

HLMP-CB2A-VW0DD 23deg 4200 7200 Non Standoff A

HLMP-CB2A-VWBDD

HLMP-CB2A-VWCDD

HLMP-CB2B-VW0DD Standoff B

HLMP-CB2B-VWBDD

HLMP-CB2B-VWCDD

HLMP-CB3A-UV0DD 30deg 3200 5500 Non Standoff A

HLMP-CB3A-UVBDD

HLMP-CB3A-UVCDD

HLMP-CB3B-UV0DD Standoff B

HLMP-CB3B-UVBDD

HLMP-CB3B-UVCDD

HLMP-CM1A-450DD Green 15deg 35000 59000 Non Standoff A

HLMP-CM1A-45BDD

HLMP-CM1A-45CDD

HLMP-CM1B-450DD Standoff B

HLMP-CM1B-45BDD

HLMP-CM1B-45CDD

HLMP-CM2A-120DD 23deg 16000 27000 Non Standoff A

HLMP-CM2A-12BDD

HLMP-CM2A-12CDD

HLMP-CM2B-120DD Standoff B

HLMP-CM2B-12BDD

HLMP-CM2B-12CDD

HLMP-CM3A-Z10DD 30deg 12000 21000 Non Standoff A

HLMP-CM3A-Z1BDD

HLMP-CM3A-Z1CDD

HLMP-CM3B-Z10DD Standoff B

HLMP-CM3B-Z1BDD

HLMP-CM3B-Z1CDD

Notes1 The luminous intensity is measured on the mechanical axis of the lamp package and it is tested with pulsing condition2 The optical axis is closely aligned with the package mechanical axis3 Dominant wavelength d is derived from the CIE Chromaticity Diagram and represents the color of the lamp4 frac12 is the off-axis angle where the luminous intensity is half the on-axis intensity 5 Tolerance for each bin limit is plusmn 15

4

Part Numbering System

Note please refer to AB 5337 for complete information on part numbering system

Packaging OptionDD Ammo Pack

Color Bin Selection0 Full DistributionB Color Bin 2 amp 3C Color Bin 3 amp 4

Maximum Intensity Bin 0 No maximum intensity limit (refer to selection guide)

Minimum Intensity Bin Refer to Device Selection Guide

Viewing Angle and Lead Standoffs1A 15deg without lead standoff1B 15deg with lead standoff2A 23deg without lead standoff2B 23deg with lead standoff3A 30deg without lead standoff3B 30deg with lead standoff

ColorB Blue 470M Green 525

HLMP C x xx x x x xx

Absolute Maximum Ratings TJ = 25degC

Parameter Blue Green Unit

DC Forward Current [1] 30 mA

Peak Forward Current 100 [2] mA

Power Dissipation 116 mW

Reverse Voltage 5 V

LED Junction Temperature 110 degC

Operating Temperature Range -40 to + 85 degC

Storage Temperature Range -40 to + 100 degC

Notes1 Derate linearly as shown in figure 42 Duty Factor 10 frequency 1KHz

5

Electrical Optical Characteristics TJ = 25degC

Parameter Symbol Min Typ Max Units Test Conditions

Forward VoltageGreen Blue

VF28 32 38

V IF = 20 mA

Reverse Voltage VR 5 V IR = 10 A

Dominant Wavelength[1]

GreenBlue

d51904600

52504700

53904800

nm IF = 20 mA

Peak WavelengthGreenBlue

PEAK516464

nm Peak of Wavelength of Spectral Distribution at IF = 20 mA

Spectral Half WidthGreenBlue

123023

nm IF = 20mA

Thermal Resistance RJ-PIN 240 degCW LED Junction-to-Pin

Luminous Efficacy [2]

GreenBlue

V51878

lmW Emitted Luminous Flux Emitted Radiant Flux

Thermal coefficient of dGreenBlue

00280024

nmdegC IF = 20 mA +25degC le TJ le +100degC

Notes1 The dominant wavelength is derived from the chromaticity Diagram and represents the color of the lamp2 The radiant intensity Ie in watts per steradian may be found from the equation Ie = IVV where IV is the luminous intensity in candelas and V is

the luminous efficacy in lumenswatt

6

Figure 1 Relative Intensity vs Wavelength Figure 2 Forward Current vs Forward Voltage

Figure 3 Relative Intensity vs Forward Current Figure 4 Maximum Forward Current vs Ambient Temperature

Figure 5 Relative Dominant Wavelength Shift vs Forward Current Figure 6 Radiation Pattern for 15deg

0001

0203

04

050607

08

0910

380 430 480 530 580 630WAVELENGTH - nm

RELA

TIVE

INTENS

ITY

GREENBLUE

0

20

40

60

80

100

0 1 2 3 4 5FORWARD VOLTAGE-V

FORW

ARD CU

RREN

T-m

A

00

05

10

15

20

25

30

35

0 20 40 60 80 100 120DC FORWARD CURRENT-mA

RELA

TIVE

LUM

INOUS INT

ENSI

TY(NOR

MAL

IZED

AT 20m

A)

GREEN

BLUE

-10

-5

0

5

10

0 20 40 60 80 100FORWARD CURRENT-mA

RELA

TIVE

DOM

INAN

T W

AVEL

ENGT

H SH

IFT -

nm GREEN

BLUE

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT -DEGREE

NORM

ALIZ

ED IN

TENS

ITY

0

5

10

15

20

25

30

35

0 20 40 60 80 100TA - AMBIENT TEMPERATURE - degC

I Fmax

- M

AXIM

UM FO

RWARD

CURR

ENT -

mA

7

Figure 7 Radiation Pattern for 23deg Figure 8 Radiation Pattern for 30deg

Figure 9 Relative Light Output vs Junction Temperature Figure 10 Relative Forward Voltage vs Junction Temperature

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT - DEGREE

NORM

ALIZ

ED IN

TENS

ITY

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT - DEGREE

NORM

ALIZ

ED IN

TENS

ITY

01

1

10

-40 -20 0 20 40 60 80 100 120TJ - JUNCTION TEMPERATURE TJ - JUNCTION TEMPERATURE

NORM

ALZI

ED IN

TENS

ITY (

PHOTO)

-03

-02

-01

0

01

02

03

-40 -20 0 20 40 60 80 100 120

FORW

ARD

VOLT

AGE S

HIFT

-VGreenBlue

GreenBlue

Intensity Bin Limit Table (131 Iv bin ratio)

BinIntensity (mcd) at 20mAMin Max

U 3200 4200

V 4200 5500

W 5500 7200

X 7200 9300

Y 9300 12000

Z 12000 16000

1 16000 21000

2 21000 27000

3 27000 35000

4 35000 45000

5 45000 59000

Tolerance for each bin limit is plusmn 15

Green Color Bin Table

Bin Min Dom Max Dom1 5190 5230

2 5230 5270

3 5270 5310

4 5310 5350

5 5350 5390

Tolerance for each bin limit is plusmn 05nm

Blue Color Bin Table

Bin Min Dom Max Dom1 4600 4640

2 4640 4680

3 4680 4720

4 4720 4760

5 4760 4800

Tolerance for each bin limit is plusmn 05nmNote 1 All bin categories are established for classification of products Products may not be available in all bin categories Please contact your Avago

representative for further information

8

Precautions

Lead Forming

The leads of an LED lamp may be preformed or cut to length prior to insertion and soldering on PC board

For better control it is recommended to use proper tool to precisely form and cut the leads to applicable length rather than doing it manually

If manual lead cutting is necessary cut the leads after the soldering process The solder connection forms a mechanical ground which prevents mechanical stress due to lead cutting from traveling into LED package This is highly recommended for hand solder operation as the excess lead length also acts as small heat sink

Soldering and Handling

Care must be taken during PCB assembly and soldering process to prevent damage to the LED component

LED component may be effectively hand soldered to PCB However it is only recommended under unavoidable circumstances such as rework The closest manual soldering distance of the soldering heat source (soldering ironrsquos tip) to the body is 159mm Soldering the LED using soldering iron tip closer than 159mm might damage the LED

ESD precaution must be properly applied on the 159mm

soldering station and personnel to prevent ESD damage to the LED component that is ESD sensitive Do refer to Avago application note AN 1142 for details The soldering iron used should have grounded tip to ensure electrostatic charge is properly grounded

Recommended soldering condition

Wave Soldering [1 2]

Manual Solder Dipping

Pre-heat temperature 105degC Max -

Preheat time 60 sec Max -

Peak temperature 260degC Max 260degC Max

Dwell time 5 sec Max 5 sec Max

Note 1 Above conditions refers to measurement with thermocouple

mounted at the bottom of PCB2 It is recommended to use only bottom preheaters in order to reduce

thermal stress experienced by LED

Wave soldering parameters must be set and maintained according to the recommended temperature and dwell time Customer is advised to perform daily check on the soldering profile to ensure that it is always conforming to recommended soldering conditions

Note 1 PCB with different size and design (component density) will have

different heat mass (heat capacity) This might cause a change in temperature experienced by the board if same wave soldering setting is used So it is recommended to re-calibrate the soldering profile again before loading a new type of PCB

Avago Technologies LED Configuration

Any alignment fixture that is being applied during wave soldering should be loosely fitted and should not apply weight or force on LED Non metal material is recommended as it will absorb less heat during wave soldering process

At elevated temperature LED is more susceptible to mechanical stress Therefore PCB must allowed to cool down to room temperature prior to handling which includes removal of alignment fixture or pallet

If PCB board contains both through hole (TH) LED and other surface mount components it is recommended that surface mount components be soldered on the top side of the PCB If surface mount need to be on the bottom side these components should be soldered using reflow soldering prior to insertion the TH LED

Recommended PC board plated through holes (PTH) size for LED component leads

LED component lead size Diagonal

Plated through hole diameter

045 x 045 mm(0018x 0018 inch)

0636 mm(0025 inch)

098 to 108 mm(0039 to 0043 inch)

050 x 050 mm(0020x 0020 inch)

0707 mm(0028 inch)

105 to 115 mm(0041 to 0045 inch)

Over-sizing the PTH can lead to twisted LED after clinching On the other hand under sizing the PTH can cause difficulty inserting the TH LED

Refer to application note AN5334 for more information about soldering and handling of high brightness TH LED lamps

CATHODE

InGaN Device

9

Example of Wave Soldering Temperature Profile for TH LED

Recommended solder Sn63 (Leaded solder alloy)SAC305 (Lead free solder alloy)

Flux Rosin flux

Solder bath temperature 255degC plusmn 5degC (maximum peak temperature = 260degC)

Dwell time 30 sec - 50 sec(maximum = 5sec)

Note Allow for board to be sufficientlycooled to room temperature beforeexerting mechanical force

60 sec Max

TIME (sec)

260degC Max

105degC Max

TEM

PERA

TURE

(degC)

Ammo Packs Drawing

Note The ammo-packs drawing is applicable for packaging option ndashDD amp -ZZ and regardless standoff or non-standoff

635 plusmn 1300250 plusmn 0051

1270 plusmn 1000500 plusmn 0039

9125 plusmn 062503595 plusmn 002459125 plusmn 062503595 plusmn 00245

1800 plusmn 05007085 plusmn 00195

070 plusmn 02000275 plusmn 00075 A A

1270 plusmn 0300500 plusmn 0012

VIEW AA

400 plusmn 02001575 plusmn 00075Oslash TYP

205 plusmn 10008070 plusmn 00394

CATHODE

10

Packaging Box for Ammo Packs

Note For InGaN device the ammo pack packaging box contain ESD logo

Packaging Label

(i) Avago Mother Label (Available on packaging box of ammo pack and shipping box)

LABEL ON THISSIDE OF BOX

FROM LEFT SIDE OF BOXADHESIVE TAPE MUST BEFACING UPWARDS

ANODE LEAD LEAVESTHE BOX FIRST

(1P) Item Part Number

(1T) Lot Lot Number

LPN

(9D)MFG Date Manufacturing Date

(P) Customer Item

(V) Vendor ID

DeptID Made In Country of Origin

(Q) QTY Quantity

CAT Intensity Bin

BIN Color Bin

(9D) Date Code Date Code

STANDARD LABEL LS0002 RoHS Compliant e3 max temp 260C

For product information and a complete list of distributors please go to our web site wwwavagotechcom

Avago Avago Technologies and the A logo are trademarks of Avago Technologies in the United States and other countriesData subject to change Copyright copy 2005-2009 Avago Technologies All rights reserved AV02-2228EN - December 15 2009

(ii) Avago Baby Label (Only available on bulk packaging)

(1P) PART Part Number

(1T) LOT Lot Number

(9D)MFG DATE Manufacturing Date

CO Country of Origin

Customer PN

Supplier Code

QUANTITY Packing Quantity

CAT Intensity Bin

BIN Color Bin

DATECODE Date Code

RoHS Compliant e3 max temp 260C Lamps Baby Label

DISCLAIMER Avagorsquos products and software are not specifically designed manufactured or authorized for sale as parts components or assemblies for the planning construction maintenenace or direct operation of a nuclear facility or for use in medical devices or applications Customer is solely responsible and waives all rights to make claims against avago or its suppliers for all loss damage expense or liability in connection with such use

Contents of Submittal

DIA Parking Signs Page 1 of 5

Skyline Products Inc

General Specifications for Full Color LED Inserts

DIA Parking Signs Page 2 of 5

Specification for Full Color LED Inserts Notes

10 Full Color LED VMS Inserts

11 Quality Assurance

ISO 90012008 certification for design manufacturing and service Current CDOT and DIA requirement

12 General ETL Listed for UL 48 UL50 and UL 1433 Current CDOT and DIA

requirement 13 Housing Properties Sign housing are designed in accordance to AASHTO Standard Specifications for Structural Supports for Highway Signs Luminaires and Traffic Signals ndash 6th Edition for wind speeds of up to 140 mph AASHTO group load combinations include total sign weight dead load ice and wind loads and the design meets the fatigue requirements for truck-induced gusts Snow loading is include in design loads for applicable geographical regions

Current CDOT and DIA requirement

Sealed housing Welding compliance with AWS standards

All welding shall be by an inert gas process in accordance with the American Welding Society (AWS) Standards 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum The LED DMS manufacturerrsquos welders and welding procedures shall be certified by an ANSIAWS Certified Welding Inspector to the 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum Proof of certification of all the LED DMS manufacturerrsquos welders and applicable welding procedures shall be supplied with the submittals The name phone number and address off the ANSIAWS Certified Welding Inspector that certified the LED VMS manufacturerrsquos welders and procedures shall also be provided with the submittals

Current CDOT and DIA requirement

Black KYNAR 500 coated face on mask and borders mdash 30-year coating guaranteed to not chip fade or peel for 20 years

Current CDOT and DIA requirement

The lens panel assembly shall consist of a KYNAR 500 coated aluminum mask over a clear glazing The lens panel assembly shall be modular in design interchangeable without misalignment of the lens panel and the LED pixels and removable from within the main sign housing

Current CDOT and DIA requirement

Aluminum face (090rdquo) mask over glazing with apertures for the pixels The lens panel aluminum mask shall be 0090 inch minimum thickness and finished with a matte black licensed factory applied KYNAR 500 Resin Fluoropolymer based coating system It shall be perforated to provide an aperture for each pixel on the display modules Each aperture shall be as small as possible without blocking the LED light output at the required viewing angle The Skyline aluminum face mask with aperture system will significantly minimize glare on the sign as it blocks more than 73 of sun rays making it very legible even with direct sunlight This method should be required over a ldquolouverrdquo system Louvers create a shelf above each row of pixels collecting snow ice dirt etc and ultimately inhibiting the display

Current CDOT and DIA requirement

Polycarbonate glazing 18rdquoGE LEXAN XL102UV Single lift face that allows a single technician to easily lift the entire face for safe fast and easy access to all the internal sign components

Current CDOT and DIA requirement

Mounting brackets Skyline will work with the appropriate parties to develop a mounting system to accommodate for the type of sign being provided and the structure requirements

Natural aluminum finish (excluding face) Current CDOT and DIA requirement

14 Environmental Control 8 watt per foot heat tape will be installed along the bottom of entire display area Provided heat tape will be controlled by the Advanced Humidity Sensing System of the controller

Current CDOT and DIA requirement

DIA Parking Signs Page 3 of 5

Environmental Sensors (1) Photocell Sensor (1) Internal Temperature Sensor (1) Humidity Sensor (1) Door Alarm

15 LED Display and Electronics Electronics designed and tested to -40degC to 85degC Current CDOT and DIA

requirement True 18-inch display (275 inch vertical and horizontal pitch) Current CDOT and DIA

requirement Display Matrix 7 high x 30 wide Legibility distance 200-1200 feet Current CDOT and DIA

requirement Printed circuit board are built to IPC-A-610D Class 2 certification Current CDOT and DIA

requirement Display modules are easily removable and replicable without the use of any additional tools

Current CDOT and DIA requirement

LED type Each Pixel contains three strings of LEDs

String 1 AlInGaP 30 degree LEDs (Red) String 2 InGaN 30 degree LEDs (Green) String 3 InGaN 30 degree LEDs (Blue)

Pixel design brightness 12400 candela at 20 mA (18rdquo characters) Current CDOT and DIA

requirement LED drive current

Red LED lt 30mA Blue and Green LEDs lt 15mA

All LEDs will have standoffs providing superior LED cooling and eliminate corrosion LED pixel protection and alignment device Silicon conformal coat will conform to MIL-I-46058C Type SR and IPC-CC-830 standards

Current CDOT and DIA requirement

Uniform LED color and brightness 256 minimum brightness levels Pixel Test

The pixel test shall be performed from the central controller on command and automatically once a day During a pixel test the operational status of each pixel shall be tested and then transmitted to the central controller or laptop computer This pixel status test shall report back all LED color string errors within each pixel A list of defective LED color strings shall be provided listing string color line number module number column number and row number for the associated pixel for each defective string The pixel test must be completed in less than 05 seconds regardless of message status

Current CDOT and DIA requirement

True Message Display Verification (Pixel Read) The TMDV shall be performed during both message downloads and during every sign poll from the central controller or laptop computer The TMDV shall perform a real-time read of the displayed message and shall return the operational state of each LED color string within each pixel to the central controller as it is currently displayed to the motorist including any errors This shall allow the central controller operator to see what is visibly displayed to the motorist on an individual pixel basis During a TMDV the operational state of each LED color string within each pixel shall be read by the sign controller to allow the central controller or laptop computer to show the actual message including static flashing and alternating messages that are visibly displayed on the sign in a WYSIWYG format This pixel read shall take place while a message is displayed on the sign without disturbing the message in any way Any flashing flickering blinking dimming or other disturbance of the message during this pixel read shall be cause for rejection of the sign The TMDV shall be an actual real time read of LED color strings at the time of

Current CDOT and DIA requirement

DIA Parking Signs Page 4 of 5

the associated sign poll or message download and shall not be accomplished by simulating errors based on the last pixel test

16 Power Supplies and Sensors High-efficiency power supplies Current CDOT and DIA

requirement Redundant power supply Current CDOT and DIA

requirement Power supply sensors Current CDOT and DIA

requirement Operational status feedback of all sensors Current CDOT and DIA

requirement All LED module power supply voltages shall be continuously measured and monitored by the sign controller The sign controller shall provide these voltage readings to the master controller or laptop computer upon command When a voltage drops below a critical value an error message shall be generated and transmitted to the master controller or laptop computer

17 AC Electrical AC Electrical components will conform to NEC standards Current CDOT and DIA

requirement GFCI outlet 20 Controller and Controller Cabinet 21 Sign Controller Skyline Advanced Controller will be located within each sign housing The controller shall monitor and control the ventilation system and all sensors within the sign housing

Ability to control multiple signs on a single sign structure NTCIP compliance Current CDOT and DIA

requirement 22 Cabinet Type A Skyline extended pole cabinet will be provided Natural aluminum exterior finish Pull-out laptop shelf Door alarm 23 Environmental Control Humidity sensor Internal temperature sensor 24 AC Electrical Conformity with NEC standards Current CDOT and DIA

requirement Circuit breakers Current CDOT and DIA

requirement GFCI outlet 25 Surge Protection Two-stage AC power surge protection with feedback and automatic shutdownisolation

Current CDOT and DIA requirement

The system power shall be protected by two stages of transient voltage suppression devices Tripping of each stage (or both if tripped simultaneously) of the surge protection shall cause the sign controller to call central and report the error condition (for dialup operation) or report the error condition to central on the next poll (for multi-drop operation) There shall be an option that is either enabled or disabled and is selected and downloaded from the central controller to the sign controller When this option is enabled tripping of the second stage of surge protection shall prevent power from reaching any components of the sign until the surge protection has been replaced When this option is disabled the sign will continue to function normally after the second stage of surge protection is tripped

30 Software Signs and Controllers shall be fully compatible with the DIA NTCIP sign software at no additional cost to the department in accordance with these specifications

DIA Parking Signs Page 5 of 5

40 Warranty and Telephone Technical Support One-year limited parts return-to-factory warranty Current CDOT and DIA

requirement Lifetime standard telephone support Current CDOT and DIA

requirement

  • Cover Page
  • Cover Letter
    • Cover Letter
    • Transmittal Letter
      • Product Details
        • Sign Brochure
        • Sign Details
        • System Block Diagram
        • Wiring Block Diagram
          • Industry Compliances
            • ISO Certificates
            • UL Authorization
            • NTCIP
            • Welding Procedures-Employees
              • Component Cut Sheets
                • Kynar
                • Lexan
                • Latch
                • Heat Tape
                • GFI
                • Hub
                • Controller
                • Comm Surge
                • AC Surge
                • Ethernet
                • Power Supply
                • LED
                  • Drawings
Page 43: )5217 $&&(66 6/,0/,1( - Denver International Airportbusiness.flydenver.com/bizpdf/DIAID_2318.pdfSign housings are designed in accordance with AASHTO Standard Specifications for Structural

4

Part Numbering System

Note please refer to AB 5337 for complete information on part numbering system

Packaging OptionDD Ammo Pack

Color Bin Selection0 Full DistributionB Color Bin 2 amp 3C Color Bin 3 amp 4

Maximum Intensity Bin 0 No maximum intensity limit (refer to selection guide)

Minimum Intensity Bin Refer to Device Selection Guide

Viewing Angle and Lead Standoffs1A 15deg without lead standoff1B 15deg with lead standoff2A 23deg without lead standoff2B 23deg with lead standoff3A 30deg without lead standoff3B 30deg with lead standoff

ColorB Blue 470M Green 525

HLMP C x xx x x x xx

Absolute Maximum Ratings TJ = 25degC

Parameter Blue Green Unit

DC Forward Current [1] 30 mA

Peak Forward Current 100 [2] mA

Power Dissipation 116 mW

Reverse Voltage 5 V

LED Junction Temperature 110 degC

Operating Temperature Range -40 to + 85 degC

Storage Temperature Range -40 to + 100 degC

Notes1 Derate linearly as shown in figure 42 Duty Factor 10 frequency 1KHz

5

Electrical Optical Characteristics TJ = 25degC

Parameter Symbol Min Typ Max Units Test Conditions

Forward VoltageGreen Blue

VF28 32 38

V IF = 20 mA

Reverse Voltage VR 5 V IR = 10 A

Dominant Wavelength[1]

GreenBlue

d51904600

52504700

53904800

nm IF = 20 mA

Peak WavelengthGreenBlue

PEAK516464

nm Peak of Wavelength of Spectral Distribution at IF = 20 mA

Spectral Half WidthGreenBlue

123023

nm IF = 20mA

Thermal Resistance RJ-PIN 240 degCW LED Junction-to-Pin

Luminous Efficacy [2]

GreenBlue

V51878

lmW Emitted Luminous Flux Emitted Radiant Flux

Thermal coefficient of dGreenBlue

00280024

nmdegC IF = 20 mA +25degC le TJ le +100degC

Notes1 The dominant wavelength is derived from the chromaticity Diagram and represents the color of the lamp2 The radiant intensity Ie in watts per steradian may be found from the equation Ie = IVV where IV is the luminous intensity in candelas and V is

the luminous efficacy in lumenswatt

6

Figure 1 Relative Intensity vs Wavelength Figure 2 Forward Current vs Forward Voltage

Figure 3 Relative Intensity vs Forward Current Figure 4 Maximum Forward Current vs Ambient Temperature

Figure 5 Relative Dominant Wavelength Shift vs Forward Current Figure 6 Radiation Pattern for 15deg

0001

0203

04

050607

08

0910

380 430 480 530 580 630WAVELENGTH - nm

RELA

TIVE

INTENS

ITY

GREENBLUE

0

20

40

60

80

100

0 1 2 3 4 5FORWARD VOLTAGE-V

FORW

ARD CU

RREN

T-m

A

00

05

10

15

20

25

30

35

0 20 40 60 80 100 120DC FORWARD CURRENT-mA

RELA

TIVE

LUM

INOUS INT

ENSI

TY(NOR

MAL

IZED

AT 20m

A)

GREEN

BLUE

-10

-5

0

5

10

0 20 40 60 80 100FORWARD CURRENT-mA

RELA

TIVE

DOM

INAN

T W

AVEL

ENGT

H SH

IFT -

nm GREEN

BLUE

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT -DEGREE

NORM

ALIZ

ED IN

TENS

ITY

0

5

10

15

20

25

30

35

0 20 40 60 80 100TA - AMBIENT TEMPERATURE - degC

I Fmax

- M

AXIM

UM FO

RWARD

CURR

ENT -

mA

7

Figure 7 Radiation Pattern for 23deg Figure 8 Radiation Pattern for 30deg

Figure 9 Relative Light Output vs Junction Temperature Figure 10 Relative Forward Voltage vs Junction Temperature

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT - DEGREE

NORM

ALIZ

ED IN

TENS

ITY

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT - DEGREE

NORM

ALIZ

ED IN

TENS

ITY

01

1

10

-40 -20 0 20 40 60 80 100 120TJ - JUNCTION TEMPERATURE TJ - JUNCTION TEMPERATURE

NORM

ALZI

ED IN

TENS

ITY (

PHOTO)

-03

-02

-01

0

01

02

03

-40 -20 0 20 40 60 80 100 120

FORW

ARD

VOLT

AGE S

HIFT

-VGreenBlue

GreenBlue

Intensity Bin Limit Table (131 Iv bin ratio)

BinIntensity (mcd) at 20mAMin Max

U 3200 4200

V 4200 5500

W 5500 7200

X 7200 9300

Y 9300 12000

Z 12000 16000

1 16000 21000

2 21000 27000

3 27000 35000

4 35000 45000

5 45000 59000

Tolerance for each bin limit is plusmn 15

Green Color Bin Table

Bin Min Dom Max Dom1 5190 5230

2 5230 5270

3 5270 5310

4 5310 5350

5 5350 5390

Tolerance for each bin limit is plusmn 05nm

Blue Color Bin Table

Bin Min Dom Max Dom1 4600 4640

2 4640 4680

3 4680 4720

4 4720 4760

5 4760 4800

Tolerance for each bin limit is plusmn 05nmNote 1 All bin categories are established for classification of products Products may not be available in all bin categories Please contact your Avago

representative for further information

8

Precautions

Lead Forming

The leads of an LED lamp may be preformed or cut to length prior to insertion and soldering on PC board

For better control it is recommended to use proper tool to precisely form and cut the leads to applicable length rather than doing it manually

If manual lead cutting is necessary cut the leads after the soldering process The solder connection forms a mechanical ground which prevents mechanical stress due to lead cutting from traveling into LED package This is highly recommended for hand solder operation as the excess lead length also acts as small heat sink

Soldering and Handling

Care must be taken during PCB assembly and soldering process to prevent damage to the LED component

LED component may be effectively hand soldered to PCB However it is only recommended under unavoidable circumstances such as rework The closest manual soldering distance of the soldering heat source (soldering ironrsquos tip) to the body is 159mm Soldering the LED using soldering iron tip closer than 159mm might damage the LED

ESD precaution must be properly applied on the 159mm

soldering station and personnel to prevent ESD damage to the LED component that is ESD sensitive Do refer to Avago application note AN 1142 for details The soldering iron used should have grounded tip to ensure electrostatic charge is properly grounded

Recommended soldering condition

Wave Soldering [1 2]

Manual Solder Dipping

Pre-heat temperature 105degC Max -

Preheat time 60 sec Max -

Peak temperature 260degC Max 260degC Max

Dwell time 5 sec Max 5 sec Max

Note 1 Above conditions refers to measurement with thermocouple

mounted at the bottom of PCB2 It is recommended to use only bottom preheaters in order to reduce

thermal stress experienced by LED

Wave soldering parameters must be set and maintained according to the recommended temperature and dwell time Customer is advised to perform daily check on the soldering profile to ensure that it is always conforming to recommended soldering conditions

Note 1 PCB with different size and design (component density) will have

different heat mass (heat capacity) This might cause a change in temperature experienced by the board if same wave soldering setting is used So it is recommended to re-calibrate the soldering profile again before loading a new type of PCB

Avago Technologies LED Configuration

Any alignment fixture that is being applied during wave soldering should be loosely fitted and should not apply weight or force on LED Non metal material is recommended as it will absorb less heat during wave soldering process

At elevated temperature LED is more susceptible to mechanical stress Therefore PCB must allowed to cool down to room temperature prior to handling which includes removal of alignment fixture or pallet

If PCB board contains both through hole (TH) LED and other surface mount components it is recommended that surface mount components be soldered on the top side of the PCB If surface mount need to be on the bottom side these components should be soldered using reflow soldering prior to insertion the TH LED

Recommended PC board plated through holes (PTH) size for LED component leads

LED component lead size Diagonal

Plated through hole diameter

045 x 045 mm(0018x 0018 inch)

0636 mm(0025 inch)

098 to 108 mm(0039 to 0043 inch)

050 x 050 mm(0020x 0020 inch)

0707 mm(0028 inch)

105 to 115 mm(0041 to 0045 inch)

Over-sizing the PTH can lead to twisted LED after clinching On the other hand under sizing the PTH can cause difficulty inserting the TH LED

Refer to application note AN5334 for more information about soldering and handling of high brightness TH LED lamps

CATHODE

InGaN Device

9

Example of Wave Soldering Temperature Profile for TH LED

Recommended solder Sn63 (Leaded solder alloy)SAC305 (Lead free solder alloy)

Flux Rosin flux

Solder bath temperature 255degC plusmn 5degC (maximum peak temperature = 260degC)

Dwell time 30 sec - 50 sec(maximum = 5sec)

Note Allow for board to be sufficientlycooled to room temperature beforeexerting mechanical force

60 sec Max

TIME (sec)

260degC Max

105degC Max

TEM

PERA

TURE

(degC)

Ammo Packs Drawing

Note The ammo-packs drawing is applicable for packaging option ndashDD amp -ZZ and regardless standoff or non-standoff

635 plusmn 1300250 plusmn 0051

1270 plusmn 1000500 plusmn 0039

9125 plusmn 062503595 plusmn 002459125 plusmn 062503595 plusmn 00245

1800 plusmn 05007085 plusmn 00195

070 plusmn 02000275 plusmn 00075 A A

1270 plusmn 0300500 plusmn 0012

VIEW AA

400 plusmn 02001575 plusmn 00075Oslash TYP

205 plusmn 10008070 plusmn 00394

CATHODE

10

Packaging Box for Ammo Packs

Note For InGaN device the ammo pack packaging box contain ESD logo

Packaging Label

(i) Avago Mother Label (Available on packaging box of ammo pack and shipping box)

LABEL ON THISSIDE OF BOX

FROM LEFT SIDE OF BOXADHESIVE TAPE MUST BEFACING UPWARDS

ANODE LEAD LEAVESTHE BOX FIRST

(1P) Item Part Number

(1T) Lot Lot Number

LPN

(9D)MFG Date Manufacturing Date

(P) Customer Item

(V) Vendor ID

DeptID Made In Country of Origin

(Q) QTY Quantity

CAT Intensity Bin

BIN Color Bin

(9D) Date Code Date Code

STANDARD LABEL LS0002 RoHS Compliant e3 max temp 260C

For product information and a complete list of distributors please go to our web site wwwavagotechcom

Avago Avago Technologies and the A logo are trademarks of Avago Technologies in the United States and other countriesData subject to change Copyright copy 2005-2009 Avago Technologies All rights reserved AV02-2228EN - December 15 2009

(ii) Avago Baby Label (Only available on bulk packaging)

(1P) PART Part Number

(1T) LOT Lot Number

(9D)MFG DATE Manufacturing Date

CO Country of Origin

Customer PN

Supplier Code

QUANTITY Packing Quantity

CAT Intensity Bin

BIN Color Bin

DATECODE Date Code

RoHS Compliant e3 max temp 260C Lamps Baby Label

DISCLAIMER Avagorsquos products and software are not specifically designed manufactured or authorized for sale as parts components or assemblies for the planning construction maintenenace or direct operation of a nuclear facility or for use in medical devices or applications Customer is solely responsible and waives all rights to make claims against avago or its suppliers for all loss damage expense or liability in connection with such use

Contents of Submittal

DIA Parking Signs Page 1 of 5

Skyline Products Inc

General Specifications for Full Color LED Inserts

DIA Parking Signs Page 2 of 5

Specification for Full Color LED Inserts Notes

10 Full Color LED VMS Inserts

11 Quality Assurance

ISO 90012008 certification for design manufacturing and service Current CDOT and DIA requirement

12 General ETL Listed for UL 48 UL50 and UL 1433 Current CDOT and DIA

requirement 13 Housing Properties Sign housing are designed in accordance to AASHTO Standard Specifications for Structural Supports for Highway Signs Luminaires and Traffic Signals ndash 6th Edition for wind speeds of up to 140 mph AASHTO group load combinations include total sign weight dead load ice and wind loads and the design meets the fatigue requirements for truck-induced gusts Snow loading is include in design loads for applicable geographical regions

Current CDOT and DIA requirement

Sealed housing Welding compliance with AWS standards

All welding shall be by an inert gas process in accordance with the American Welding Society (AWS) Standards 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum The LED DMS manufacturerrsquos welders and welding procedures shall be certified by an ANSIAWS Certified Welding Inspector to the 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum Proof of certification of all the LED DMS manufacturerrsquos welders and applicable welding procedures shall be supplied with the submittals The name phone number and address off the ANSIAWS Certified Welding Inspector that certified the LED VMS manufacturerrsquos welders and procedures shall also be provided with the submittals

Current CDOT and DIA requirement

Black KYNAR 500 coated face on mask and borders mdash 30-year coating guaranteed to not chip fade or peel for 20 years

Current CDOT and DIA requirement

The lens panel assembly shall consist of a KYNAR 500 coated aluminum mask over a clear glazing The lens panel assembly shall be modular in design interchangeable without misalignment of the lens panel and the LED pixels and removable from within the main sign housing

Current CDOT and DIA requirement

Aluminum face (090rdquo) mask over glazing with apertures for the pixels The lens panel aluminum mask shall be 0090 inch minimum thickness and finished with a matte black licensed factory applied KYNAR 500 Resin Fluoropolymer based coating system It shall be perforated to provide an aperture for each pixel on the display modules Each aperture shall be as small as possible without blocking the LED light output at the required viewing angle The Skyline aluminum face mask with aperture system will significantly minimize glare on the sign as it blocks more than 73 of sun rays making it very legible even with direct sunlight This method should be required over a ldquolouverrdquo system Louvers create a shelf above each row of pixels collecting snow ice dirt etc and ultimately inhibiting the display

Current CDOT and DIA requirement

Polycarbonate glazing 18rdquoGE LEXAN XL102UV Single lift face that allows a single technician to easily lift the entire face for safe fast and easy access to all the internal sign components

Current CDOT and DIA requirement

Mounting brackets Skyline will work with the appropriate parties to develop a mounting system to accommodate for the type of sign being provided and the structure requirements

Natural aluminum finish (excluding face) Current CDOT and DIA requirement

14 Environmental Control 8 watt per foot heat tape will be installed along the bottom of entire display area Provided heat tape will be controlled by the Advanced Humidity Sensing System of the controller

Current CDOT and DIA requirement

DIA Parking Signs Page 3 of 5

Environmental Sensors (1) Photocell Sensor (1) Internal Temperature Sensor (1) Humidity Sensor (1) Door Alarm

15 LED Display and Electronics Electronics designed and tested to -40degC to 85degC Current CDOT and DIA

requirement True 18-inch display (275 inch vertical and horizontal pitch) Current CDOT and DIA

requirement Display Matrix 7 high x 30 wide Legibility distance 200-1200 feet Current CDOT and DIA

requirement Printed circuit board are built to IPC-A-610D Class 2 certification Current CDOT and DIA

requirement Display modules are easily removable and replicable without the use of any additional tools

Current CDOT and DIA requirement

LED type Each Pixel contains three strings of LEDs

String 1 AlInGaP 30 degree LEDs (Red) String 2 InGaN 30 degree LEDs (Green) String 3 InGaN 30 degree LEDs (Blue)

Pixel design brightness 12400 candela at 20 mA (18rdquo characters) Current CDOT and DIA

requirement LED drive current

Red LED lt 30mA Blue and Green LEDs lt 15mA

All LEDs will have standoffs providing superior LED cooling and eliminate corrosion LED pixel protection and alignment device Silicon conformal coat will conform to MIL-I-46058C Type SR and IPC-CC-830 standards

Current CDOT and DIA requirement

Uniform LED color and brightness 256 minimum brightness levels Pixel Test

The pixel test shall be performed from the central controller on command and automatically once a day During a pixel test the operational status of each pixel shall be tested and then transmitted to the central controller or laptop computer This pixel status test shall report back all LED color string errors within each pixel A list of defective LED color strings shall be provided listing string color line number module number column number and row number for the associated pixel for each defective string The pixel test must be completed in less than 05 seconds regardless of message status

Current CDOT and DIA requirement

True Message Display Verification (Pixel Read) The TMDV shall be performed during both message downloads and during every sign poll from the central controller or laptop computer The TMDV shall perform a real-time read of the displayed message and shall return the operational state of each LED color string within each pixel to the central controller as it is currently displayed to the motorist including any errors This shall allow the central controller operator to see what is visibly displayed to the motorist on an individual pixel basis During a TMDV the operational state of each LED color string within each pixel shall be read by the sign controller to allow the central controller or laptop computer to show the actual message including static flashing and alternating messages that are visibly displayed on the sign in a WYSIWYG format This pixel read shall take place while a message is displayed on the sign without disturbing the message in any way Any flashing flickering blinking dimming or other disturbance of the message during this pixel read shall be cause for rejection of the sign The TMDV shall be an actual real time read of LED color strings at the time of

Current CDOT and DIA requirement

DIA Parking Signs Page 4 of 5

the associated sign poll or message download and shall not be accomplished by simulating errors based on the last pixel test

16 Power Supplies and Sensors High-efficiency power supplies Current CDOT and DIA

requirement Redundant power supply Current CDOT and DIA

requirement Power supply sensors Current CDOT and DIA

requirement Operational status feedback of all sensors Current CDOT and DIA

requirement All LED module power supply voltages shall be continuously measured and monitored by the sign controller The sign controller shall provide these voltage readings to the master controller or laptop computer upon command When a voltage drops below a critical value an error message shall be generated and transmitted to the master controller or laptop computer

17 AC Electrical AC Electrical components will conform to NEC standards Current CDOT and DIA

requirement GFCI outlet 20 Controller and Controller Cabinet 21 Sign Controller Skyline Advanced Controller will be located within each sign housing The controller shall monitor and control the ventilation system and all sensors within the sign housing

Ability to control multiple signs on a single sign structure NTCIP compliance Current CDOT and DIA

requirement 22 Cabinet Type A Skyline extended pole cabinet will be provided Natural aluminum exterior finish Pull-out laptop shelf Door alarm 23 Environmental Control Humidity sensor Internal temperature sensor 24 AC Electrical Conformity with NEC standards Current CDOT and DIA

requirement Circuit breakers Current CDOT and DIA

requirement GFCI outlet 25 Surge Protection Two-stage AC power surge protection with feedback and automatic shutdownisolation

Current CDOT and DIA requirement

The system power shall be protected by two stages of transient voltage suppression devices Tripping of each stage (or both if tripped simultaneously) of the surge protection shall cause the sign controller to call central and report the error condition (for dialup operation) or report the error condition to central on the next poll (for multi-drop operation) There shall be an option that is either enabled or disabled and is selected and downloaded from the central controller to the sign controller When this option is enabled tripping of the second stage of surge protection shall prevent power from reaching any components of the sign until the surge protection has been replaced When this option is disabled the sign will continue to function normally after the second stage of surge protection is tripped

30 Software Signs and Controllers shall be fully compatible with the DIA NTCIP sign software at no additional cost to the department in accordance with these specifications

DIA Parking Signs Page 5 of 5

40 Warranty and Telephone Technical Support One-year limited parts return-to-factory warranty Current CDOT and DIA

requirement Lifetime standard telephone support Current CDOT and DIA

requirement

  • Cover Page
  • Cover Letter
    • Cover Letter
    • Transmittal Letter
      • Product Details
        • Sign Brochure
        • Sign Details
        • System Block Diagram
        • Wiring Block Diagram
          • Industry Compliances
            • ISO Certificates
            • UL Authorization
            • NTCIP
            • Welding Procedures-Employees
              • Component Cut Sheets
                • Kynar
                • Lexan
                • Latch
                • Heat Tape
                • GFI
                • Hub
                • Controller
                • Comm Surge
                • AC Surge
                • Ethernet
                • Power Supply
                • LED
                  • Drawings
Page 44: )5217 $&&(66 6/,0/,1( - Denver International Airportbusiness.flydenver.com/bizpdf/DIAID_2318.pdfSign housings are designed in accordance with AASHTO Standard Specifications for Structural

5

Electrical Optical Characteristics TJ = 25degC

Parameter Symbol Min Typ Max Units Test Conditions

Forward VoltageGreen Blue

VF28 32 38

V IF = 20 mA

Reverse Voltage VR 5 V IR = 10 A

Dominant Wavelength[1]

GreenBlue

d51904600

52504700

53904800

nm IF = 20 mA

Peak WavelengthGreenBlue

PEAK516464

nm Peak of Wavelength of Spectral Distribution at IF = 20 mA

Spectral Half WidthGreenBlue

123023

nm IF = 20mA

Thermal Resistance RJ-PIN 240 degCW LED Junction-to-Pin

Luminous Efficacy [2]

GreenBlue

V51878

lmW Emitted Luminous Flux Emitted Radiant Flux

Thermal coefficient of dGreenBlue

00280024

nmdegC IF = 20 mA +25degC le TJ le +100degC

Notes1 The dominant wavelength is derived from the chromaticity Diagram and represents the color of the lamp2 The radiant intensity Ie in watts per steradian may be found from the equation Ie = IVV where IV is the luminous intensity in candelas and V is

the luminous efficacy in lumenswatt

6

Figure 1 Relative Intensity vs Wavelength Figure 2 Forward Current vs Forward Voltage

Figure 3 Relative Intensity vs Forward Current Figure 4 Maximum Forward Current vs Ambient Temperature

Figure 5 Relative Dominant Wavelength Shift vs Forward Current Figure 6 Radiation Pattern for 15deg

0001

0203

04

050607

08

0910

380 430 480 530 580 630WAVELENGTH - nm

RELA

TIVE

INTENS

ITY

GREENBLUE

0

20

40

60

80

100

0 1 2 3 4 5FORWARD VOLTAGE-V

FORW

ARD CU

RREN

T-m

A

00

05

10

15

20

25

30

35

0 20 40 60 80 100 120DC FORWARD CURRENT-mA

RELA

TIVE

LUM

INOUS INT

ENSI

TY(NOR

MAL

IZED

AT 20m

A)

GREEN

BLUE

-10

-5

0

5

10

0 20 40 60 80 100FORWARD CURRENT-mA

RELA

TIVE

DOM

INAN

T W

AVEL

ENGT

H SH

IFT -

nm GREEN

BLUE

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT -DEGREE

NORM

ALIZ

ED IN

TENS

ITY

0

5

10

15

20

25

30

35

0 20 40 60 80 100TA - AMBIENT TEMPERATURE - degC

I Fmax

- M

AXIM

UM FO

RWARD

CURR

ENT -

mA

7

Figure 7 Radiation Pattern for 23deg Figure 8 Radiation Pattern for 30deg

Figure 9 Relative Light Output vs Junction Temperature Figure 10 Relative Forward Voltage vs Junction Temperature

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT - DEGREE

NORM

ALIZ

ED IN

TENS

ITY

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT - DEGREE

NORM

ALIZ

ED IN

TENS

ITY

01

1

10

-40 -20 0 20 40 60 80 100 120TJ - JUNCTION TEMPERATURE TJ - JUNCTION TEMPERATURE

NORM

ALZI

ED IN

TENS

ITY (

PHOTO)

-03

-02

-01

0

01

02

03

-40 -20 0 20 40 60 80 100 120

FORW

ARD

VOLT

AGE S

HIFT

-VGreenBlue

GreenBlue

Intensity Bin Limit Table (131 Iv bin ratio)

BinIntensity (mcd) at 20mAMin Max

U 3200 4200

V 4200 5500

W 5500 7200

X 7200 9300

Y 9300 12000

Z 12000 16000

1 16000 21000

2 21000 27000

3 27000 35000

4 35000 45000

5 45000 59000

Tolerance for each bin limit is plusmn 15

Green Color Bin Table

Bin Min Dom Max Dom1 5190 5230

2 5230 5270

3 5270 5310

4 5310 5350

5 5350 5390

Tolerance for each bin limit is plusmn 05nm

Blue Color Bin Table

Bin Min Dom Max Dom1 4600 4640

2 4640 4680

3 4680 4720

4 4720 4760

5 4760 4800

Tolerance for each bin limit is plusmn 05nmNote 1 All bin categories are established for classification of products Products may not be available in all bin categories Please contact your Avago

representative for further information

8

Precautions

Lead Forming

The leads of an LED lamp may be preformed or cut to length prior to insertion and soldering on PC board

For better control it is recommended to use proper tool to precisely form and cut the leads to applicable length rather than doing it manually

If manual lead cutting is necessary cut the leads after the soldering process The solder connection forms a mechanical ground which prevents mechanical stress due to lead cutting from traveling into LED package This is highly recommended for hand solder operation as the excess lead length also acts as small heat sink

Soldering and Handling

Care must be taken during PCB assembly and soldering process to prevent damage to the LED component

LED component may be effectively hand soldered to PCB However it is only recommended under unavoidable circumstances such as rework The closest manual soldering distance of the soldering heat source (soldering ironrsquos tip) to the body is 159mm Soldering the LED using soldering iron tip closer than 159mm might damage the LED

ESD precaution must be properly applied on the 159mm

soldering station and personnel to prevent ESD damage to the LED component that is ESD sensitive Do refer to Avago application note AN 1142 for details The soldering iron used should have grounded tip to ensure electrostatic charge is properly grounded

Recommended soldering condition

Wave Soldering [1 2]

Manual Solder Dipping

Pre-heat temperature 105degC Max -

Preheat time 60 sec Max -

Peak temperature 260degC Max 260degC Max

Dwell time 5 sec Max 5 sec Max

Note 1 Above conditions refers to measurement with thermocouple

mounted at the bottom of PCB2 It is recommended to use only bottom preheaters in order to reduce

thermal stress experienced by LED

Wave soldering parameters must be set and maintained according to the recommended temperature and dwell time Customer is advised to perform daily check on the soldering profile to ensure that it is always conforming to recommended soldering conditions

Note 1 PCB with different size and design (component density) will have

different heat mass (heat capacity) This might cause a change in temperature experienced by the board if same wave soldering setting is used So it is recommended to re-calibrate the soldering profile again before loading a new type of PCB

Avago Technologies LED Configuration

Any alignment fixture that is being applied during wave soldering should be loosely fitted and should not apply weight or force on LED Non metal material is recommended as it will absorb less heat during wave soldering process

At elevated temperature LED is more susceptible to mechanical stress Therefore PCB must allowed to cool down to room temperature prior to handling which includes removal of alignment fixture or pallet

If PCB board contains both through hole (TH) LED and other surface mount components it is recommended that surface mount components be soldered on the top side of the PCB If surface mount need to be on the bottom side these components should be soldered using reflow soldering prior to insertion the TH LED

Recommended PC board plated through holes (PTH) size for LED component leads

LED component lead size Diagonal

Plated through hole diameter

045 x 045 mm(0018x 0018 inch)

0636 mm(0025 inch)

098 to 108 mm(0039 to 0043 inch)

050 x 050 mm(0020x 0020 inch)

0707 mm(0028 inch)

105 to 115 mm(0041 to 0045 inch)

Over-sizing the PTH can lead to twisted LED after clinching On the other hand under sizing the PTH can cause difficulty inserting the TH LED

Refer to application note AN5334 for more information about soldering and handling of high brightness TH LED lamps

CATHODE

InGaN Device

9

Example of Wave Soldering Temperature Profile for TH LED

Recommended solder Sn63 (Leaded solder alloy)SAC305 (Lead free solder alloy)

Flux Rosin flux

Solder bath temperature 255degC plusmn 5degC (maximum peak temperature = 260degC)

Dwell time 30 sec - 50 sec(maximum = 5sec)

Note Allow for board to be sufficientlycooled to room temperature beforeexerting mechanical force

60 sec Max

TIME (sec)

260degC Max

105degC Max

TEM

PERA

TURE

(degC)

Ammo Packs Drawing

Note The ammo-packs drawing is applicable for packaging option ndashDD amp -ZZ and regardless standoff or non-standoff

635 plusmn 1300250 plusmn 0051

1270 plusmn 1000500 plusmn 0039

9125 plusmn 062503595 plusmn 002459125 plusmn 062503595 plusmn 00245

1800 plusmn 05007085 plusmn 00195

070 plusmn 02000275 plusmn 00075 A A

1270 plusmn 0300500 plusmn 0012

VIEW AA

400 plusmn 02001575 plusmn 00075Oslash TYP

205 plusmn 10008070 plusmn 00394

CATHODE

10

Packaging Box for Ammo Packs

Note For InGaN device the ammo pack packaging box contain ESD logo

Packaging Label

(i) Avago Mother Label (Available on packaging box of ammo pack and shipping box)

LABEL ON THISSIDE OF BOX

FROM LEFT SIDE OF BOXADHESIVE TAPE MUST BEFACING UPWARDS

ANODE LEAD LEAVESTHE BOX FIRST

(1P) Item Part Number

(1T) Lot Lot Number

LPN

(9D)MFG Date Manufacturing Date

(P) Customer Item

(V) Vendor ID

DeptID Made In Country of Origin

(Q) QTY Quantity

CAT Intensity Bin

BIN Color Bin

(9D) Date Code Date Code

STANDARD LABEL LS0002 RoHS Compliant e3 max temp 260C

For product information and a complete list of distributors please go to our web site wwwavagotechcom

Avago Avago Technologies and the A logo are trademarks of Avago Technologies in the United States and other countriesData subject to change Copyright copy 2005-2009 Avago Technologies All rights reserved AV02-2228EN - December 15 2009

(ii) Avago Baby Label (Only available on bulk packaging)

(1P) PART Part Number

(1T) LOT Lot Number

(9D)MFG DATE Manufacturing Date

CO Country of Origin

Customer PN

Supplier Code

QUANTITY Packing Quantity

CAT Intensity Bin

BIN Color Bin

DATECODE Date Code

RoHS Compliant e3 max temp 260C Lamps Baby Label

DISCLAIMER Avagorsquos products and software are not specifically designed manufactured or authorized for sale as parts components or assemblies for the planning construction maintenenace or direct operation of a nuclear facility or for use in medical devices or applications Customer is solely responsible and waives all rights to make claims against avago or its suppliers for all loss damage expense or liability in connection with such use

Contents of Submittal

DIA Parking Signs Page 1 of 5

Skyline Products Inc

General Specifications for Full Color LED Inserts

DIA Parking Signs Page 2 of 5

Specification for Full Color LED Inserts Notes

10 Full Color LED VMS Inserts

11 Quality Assurance

ISO 90012008 certification for design manufacturing and service Current CDOT and DIA requirement

12 General ETL Listed for UL 48 UL50 and UL 1433 Current CDOT and DIA

requirement 13 Housing Properties Sign housing are designed in accordance to AASHTO Standard Specifications for Structural Supports for Highway Signs Luminaires and Traffic Signals ndash 6th Edition for wind speeds of up to 140 mph AASHTO group load combinations include total sign weight dead load ice and wind loads and the design meets the fatigue requirements for truck-induced gusts Snow loading is include in design loads for applicable geographical regions

Current CDOT and DIA requirement

Sealed housing Welding compliance with AWS standards

All welding shall be by an inert gas process in accordance with the American Welding Society (AWS) Standards 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum The LED DMS manufacturerrsquos welders and welding procedures shall be certified by an ANSIAWS Certified Welding Inspector to the 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum Proof of certification of all the LED DMS manufacturerrsquos welders and applicable welding procedures shall be supplied with the submittals The name phone number and address off the ANSIAWS Certified Welding Inspector that certified the LED VMS manufacturerrsquos welders and procedures shall also be provided with the submittals

Current CDOT and DIA requirement

Black KYNAR 500 coated face on mask and borders mdash 30-year coating guaranteed to not chip fade or peel for 20 years

Current CDOT and DIA requirement

The lens panel assembly shall consist of a KYNAR 500 coated aluminum mask over a clear glazing The lens panel assembly shall be modular in design interchangeable without misalignment of the lens panel and the LED pixels and removable from within the main sign housing

Current CDOT and DIA requirement

Aluminum face (090rdquo) mask over glazing with apertures for the pixels The lens panel aluminum mask shall be 0090 inch minimum thickness and finished with a matte black licensed factory applied KYNAR 500 Resin Fluoropolymer based coating system It shall be perforated to provide an aperture for each pixel on the display modules Each aperture shall be as small as possible without blocking the LED light output at the required viewing angle The Skyline aluminum face mask with aperture system will significantly minimize glare on the sign as it blocks more than 73 of sun rays making it very legible even with direct sunlight This method should be required over a ldquolouverrdquo system Louvers create a shelf above each row of pixels collecting snow ice dirt etc and ultimately inhibiting the display

Current CDOT and DIA requirement

Polycarbonate glazing 18rdquoGE LEXAN XL102UV Single lift face that allows a single technician to easily lift the entire face for safe fast and easy access to all the internal sign components

Current CDOT and DIA requirement

Mounting brackets Skyline will work with the appropriate parties to develop a mounting system to accommodate for the type of sign being provided and the structure requirements

Natural aluminum finish (excluding face) Current CDOT and DIA requirement

14 Environmental Control 8 watt per foot heat tape will be installed along the bottom of entire display area Provided heat tape will be controlled by the Advanced Humidity Sensing System of the controller

Current CDOT and DIA requirement

DIA Parking Signs Page 3 of 5

Environmental Sensors (1) Photocell Sensor (1) Internal Temperature Sensor (1) Humidity Sensor (1) Door Alarm

15 LED Display and Electronics Electronics designed and tested to -40degC to 85degC Current CDOT and DIA

requirement True 18-inch display (275 inch vertical and horizontal pitch) Current CDOT and DIA

requirement Display Matrix 7 high x 30 wide Legibility distance 200-1200 feet Current CDOT and DIA

requirement Printed circuit board are built to IPC-A-610D Class 2 certification Current CDOT and DIA

requirement Display modules are easily removable and replicable without the use of any additional tools

Current CDOT and DIA requirement

LED type Each Pixel contains three strings of LEDs

String 1 AlInGaP 30 degree LEDs (Red) String 2 InGaN 30 degree LEDs (Green) String 3 InGaN 30 degree LEDs (Blue)

Pixel design brightness 12400 candela at 20 mA (18rdquo characters) Current CDOT and DIA

requirement LED drive current

Red LED lt 30mA Blue and Green LEDs lt 15mA

All LEDs will have standoffs providing superior LED cooling and eliminate corrosion LED pixel protection and alignment device Silicon conformal coat will conform to MIL-I-46058C Type SR and IPC-CC-830 standards

Current CDOT and DIA requirement

Uniform LED color and brightness 256 minimum brightness levels Pixel Test

The pixel test shall be performed from the central controller on command and automatically once a day During a pixel test the operational status of each pixel shall be tested and then transmitted to the central controller or laptop computer This pixel status test shall report back all LED color string errors within each pixel A list of defective LED color strings shall be provided listing string color line number module number column number and row number for the associated pixel for each defective string The pixel test must be completed in less than 05 seconds regardless of message status

Current CDOT and DIA requirement

True Message Display Verification (Pixel Read) The TMDV shall be performed during both message downloads and during every sign poll from the central controller or laptop computer The TMDV shall perform a real-time read of the displayed message and shall return the operational state of each LED color string within each pixel to the central controller as it is currently displayed to the motorist including any errors This shall allow the central controller operator to see what is visibly displayed to the motorist on an individual pixel basis During a TMDV the operational state of each LED color string within each pixel shall be read by the sign controller to allow the central controller or laptop computer to show the actual message including static flashing and alternating messages that are visibly displayed on the sign in a WYSIWYG format This pixel read shall take place while a message is displayed on the sign without disturbing the message in any way Any flashing flickering blinking dimming or other disturbance of the message during this pixel read shall be cause for rejection of the sign The TMDV shall be an actual real time read of LED color strings at the time of

Current CDOT and DIA requirement

DIA Parking Signs Page 4 of 5

the associated sign poll or message download and shall not be accomplished by simulating errors based on the last pixel test

16 Power Supplies and Sensors High-efficiency power supplies Current CDOT and DIA

requirement Redundant power supply Current CDOT and DIA

requirement Power supply sensors Current CDOT and DIA

requirement Operational status feedback of all sensors Current CDOT and DIA

requirement All LED module power supply voltages shall be continuously measured and monitored by the sign controller The sign controller shall provide these voltage readings to the master controller or laptop computer upon command When a voltage drops below a critical value an error message shall be generated and transmitted to the master controller or laptop computer

17 AC Electrical AC Electrical components will conform to NEC standards Current CDOT and DIA

requirement GFCI outlet 20 Controller and Controller Cabinet 21 Sign Controller Skyline Advanced Controller will be located within each sign housing The controller shall monitor and control the ventilation system and all sensors within the sign housing

Ability to control multiple signs on a single sign structure NTCIP compliance Current CDOT and DIA

requirement 22 Cabinet Type A Skyline extended pole cabinet will be provided Natural aluminum exterior finish Pull-out laptop shelf Door alarm 23 Environmental Control Humidity sensor Internal temperature sensor 24 AC Electrical Conformity with NEC standards Current CDOT and DIA

requirement Circuit breakers Current CDOT and DIA

requirement GFCI outlet 25 Surge Protection Two-stage AC power surge protection with feedback and automatic shutdownisolation

Current CDOT and DIA requirement

The system power shall be protected by two stages of transient voltage suppression devices Tripping of each stage (or both if tripped simultaneously) of the surge protection shall cause the sign controller to call central and report the error condition (for dialup operation) or report the error condition to central on the next poll (for multi-drop operation) There shall be an option that is either enabled or disabled and is selected and downloaded from the central controller to the sign controller When this option is enabled tripping of the second stage of surge protection shall prevent power from reaching any components of the sign until the surge protection has been replaced When this option is disabled the sign will continue to function normally after the second stage of surge protection is tripped

30 Software Signs and Controllers shall be fully compatible with the DIA NTCIP sign software at no additional cost to the department in accordance with these specifications

DIA Parking Signs Page 5 of 5

40 Warranty and Telephone Technical Support One-year limited parts return-to-factory warranty Current CDOT and DIA

requirement Lifetime standard telephone support Current CDOT and DIA

requirement

  • Cover Page
  • Cover Letter
    • Cover Letter
    • Transmittal Letter
      • Product Details
        • Sign Brochure
        • Sign Details
        • System Block Diagram
        • Wiring Block Diagram
          • Industry Compliances
            • ISO Certificates
            • UL Authorization
            • NTCIP
            • Welding Procedures-Employees
              • Component Cut Sheets
                • Kynar
                • Lexan
                • Latch
                • Heat Tape
                • GFI
                • Hub
                • Controller
                • Comm Surge
                • AC Surge
                • Ethernet
                • Power Supply
                • LED
                  • Drawings
Page 45: )5217 $&&(66 6/,0/,1( - Denver International Airportbusiness.flydenver.com/bizpdf/DIAID_2318.pdfSign housings are designed in accordance with AASHTO Standard Specifications for Structural

6

Figure 1 Relative Intensity vs Wavelength Figure 2 Forward Current vs Forward Voltage

Figure 3 Relative Intensity vs Forward Current Figure 4 Maximum Forward Current vs Ambient Temperature

Figure 5 Relative Dominant Wavelength Shift vs Forward Current Figure 6 Radiation Pattern for 15deg

0001

0203

04

050607

08

0910

380 430 480 530 580 630WAVELENGTH - nm

RELA

TIVE

INTENS

ITY

GREENBLUE

0

20

40

60

80

100

0 1 2 3 4 5FORWARD VOLTAGE-V

FORW

ARD CU

RREN

T-m

A

00

05

10

15

20

25

30

35

0 20 40 60 80 100 120DC FORWARD CURRENT-mA

RELA

TIVE

LUM

INOUS INT

ENSI

TY(NOR

MAL

IZED

AT 20m

A)

GREEN

BLUE

-10

-5

0

5

10

0 20 40 60 80 100FORWARD CURRENT-mA

RELA

TIVE

DOM

INAN

T W

AVEL

ENGT

H SH

IFT -

nm GREEN

BLUE

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT -DEGREE

NORM

ALIZ

ED IN

TENS

ITY

0

5

10

15

20

25

30

35

0 20 40 60 80 100TA - AMBIENT TEMPERATURE - degC

I Fmax

- M

AXIM

UM FO

RWARD

CURR

ENT -

mA

7

Figure 7 Radiation Pattern for 23deg Figure 8 Radiation Pattern for 30deg

Figure 9 Relative Light Output vs Junction Temperature Figure 10 Relative Forward Voltage vs Junction Temperature

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT - DEGREE

NORM

ALIZ

ED IN

TENS

ITY

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT - DEGREE

NORM

ALIZ

ED IN

TENS

ITY

01

1

10

-40 -20 0 20 40 60 80 100 120TJ - JUNCTION TEMPERATURE TJ - JUNCTION TEMPERATURE

NORM

ALZI

ED IN

TENS

ITY (

PHOTO)

-03

-02

-01

0

01

02

03

-40 -20 0 20 40 60 80 100 120

FORW

ARD

VOLT

AGE S

HIFT

-VGreenBlue

GreenBlue

Intensity Bin Limit Table (131 Iv bin ratio)

BinIntensity (mcd) at 20mAMin Max

U 3200 4200

V 4200 5500

W 5500 7200

X 7200 9300

Y 9300 12000

Z 12000 16000

1 16000 21000

2 21000 27000

3 27000 35000

4 35000 45000

5 45000 59000

Tolerance for each bin limit is plusmn 15

Green Color Bin Table

Bin Min Dom Max Dom1 5190 5230

2 5230 5270

3 5270 5310

4 5310 5350

5 5350 5390

Tolerance for each bin limit is plusmn 05nm

Blue Color Bin Table

Bin Min Dom Max Dom1 4600 4640

2 4640 4680

3 4680 4720

4 4720 4760

5 4760 4800

Tolerance for each bin limit is plusmn 05nmNote 1 All bin categories are established for classification of products Products may not be available in all bin categories Please contact your Avago

representative for further information

8

Precautions

Lead Forming

The leads of an LED lamp may be preformed or cut to length prior to insertion and soldering on PC board

For better control it is recommended to use proper tool to precisely form and cut the leads to applicable length rather than doing it manually

If manual lead cutting is necessary cut the leads after the soldering process The solder connection forms a mechanical ground which prevents mechanical stress due to lead cutting from traveling into LED package This is highly recommended for hand solder operation as the excess lead length also acts as small heat sink

Soldering and Handling

Care must be taken during PCB assembly and soldering process to prevent damage to the LED component

LED component may be effectively hand soldered to PCB However it is only recommended under unavoidable circumstances such as rework The closest manual soldering distance of the soldering heat source (soldering ironrsquos tip) to the body is 159mm Soldering the LED using soldering iron tip closer than 159mm might damage the LED

ESD precaution must be properly applied on the 159mm

soldering station and personnel to prevent ESD damage to the LED component that is ESD sensitive Do refer to Avago application note AN 1142 for details The soldering iron used should have grounded tip to ensure electrostatic charge is properly grounded

Recommended soldering condition

Wave Soldering [1 2]

Manual Solder Dipping

Pre-heat temperature 105degC Max -

Preheat time 60 sec Max -

Peak temperature 260degC Max 260degC Max

Dwell time 5 sec Max 5 sec Max

Note 1 Above conditions refers to measurement with thermocouple

mounted at the bottom of PCB2 It is recommended to use only bottom preheaters in order to reduce

thermal stress experienced by LED

Wave soldering parameters must be set and maintained according to the recommended temperature and dwell time Customer is advised to perform daily check on the soldering profile to ensure that it is always conforming to recommended soldering conditions

Note 1 PCB with different size and design (component density) will have

different heat mass (heat capacity) This might cause a change in temperature experienced by the board if same wave soldering setting is used So it is recommended to re-calibrate the soldering profile again before loading a new type of PCB

Avago Technologies LED Configuration

Any alignment fixture that is being applied during wave soldering should be loosely fitted and should not apply weight or force on LED Non metal material is recommended as it will absorb less heat during wave soldering process

At elevated temperature LED is more susceptible to mechanical stress Therefore PCB must allowed to cool down to room temperature prior to handling which includes removal of alignment fixture or pallet

If PCB board contains both through hole (TH) LED and other surface mount components it is recommended that surface mount components be soldered on the top side of the PCB If surface mount need to be on the bottom side these components should be soldered using reflow soldering prior to insertion the TH LED

Recommended PC board plated through holes (PTH) size for LED component leads

LED component lead size Diagonal

Plated through hole diameter

045 x 045 mm(0018x 0018 inch)

0636 mm(0025 inch)

098 to 108 mm(0039 to 0043 inch)

050 x 050 mm(0020x 0020 inch)

0707 mm(0028 inch)

105 to 115 mm(0041 to 0045 inch)

Over-sizing the PTH can lead to twisted LED after clinching On the other hand under sizing the PTH can cause difficulty inserting the TH LED

Refer to application note AN5334 for more information about soldering and handling of high brightness TH LED lamps

CATHODE

InGaN Device

9

Example of Wave Soldering Temperature Profile for TH LED

Recommended solder Sn63 (Leaded solder alloy)SAC305 (Lead free solder alloy)

Flux Rosin flux

Solder bath temperature 255degC plusmn 5degC (maximum peak temperature = 260degC)

Dwell time 30 sec - 50 sec(maximum = 5sec)

Note Allow for board to be sufficientlycooled to room temperature beforeexerting mechanical force

60 sec Max

TIME (sec)

260degC Max

105degC Max

TEM

PERA

TURE

(degC)

Ammo Packs Drawing

Note The ammo-packs drawing is applicable for packaging option ndashDD amp -ZZ and regardless standoff or non-standoff

635 plusmn 1300250 plusmn 0051

1270 plusmn 1000500 plusmn 0039

9125 plusmn 062503595 plusmn 002459125 plusmn 062503595 plusmn 00245

1800 plusmn 05007085 plusmn 00195

070 plusmn 02000275 plusmn 00075 A A

1270 plusmn 0300500 plusmn 0012

VIEW AA

400 plusmn 02001575 plusmn 00075Oslash TYP

205 plusmn 10008070 plusmn 00394

CATHODE

10

Packaging Box for Ammo Packs

Note For InGaN device the ammo pack packaging box contain ESD logo

Packaging Label

(i) Avago Mother Label (Available on packaging box of ammo pack and shipping box)

LABEL ON THISSIDE OF BOX

FROM LEFT SIDE OF BOXADHESIVE TAPE MUST BEFACING UPWARDS

ANODE LEAD LEAVESTHE BOX FIRST

(1P) Item Part Number

(1T) Lot Lot Number

LPN

(9D)MFG Date Manufacturing Date

(P) Customer Item

(V) Vendor ID

DeptID Made In Country of Origin

(Q) QTY Quantity

CAT Intensity Bin

BIN Color Bin

(9D) Date Code Date Code

STANDARD LABEL LS0002 RoHS Compliant e3 max temp 260C

For product information and a complete list of distributors please go to our web site wwwavagotechcom

Avago Avago Technologies and the A logo are trademarks of Avago Technologies in the United States and other countriesData subject to change Copyright copy 2005-2009 Avago Technologies All rights reserved AV02-2228EN - December 15 2009

(ii) Avago Baby Label (Only available on bulk packaging)

(1P) PART Part Number

(1T) LOT Lot Number

(9D)MFG DATE Manufacturing Date

CO Country of Origin

Customer PN

Supplier Code

QUANTITY Packing Quantity

CAT Intensity Bin

BIN Color Bin

DATECODE Date Code

RoHS Compliant e3 max temp 260C Lamps Baby Label

DISCLAIMER Avagorsquos products and software are not specifically designed manufactured or authorized for sale as parts components or assemblies for the planning construction maintenenace or direct operation of a nuclear facility or for use in medical devices or applications Customer is solely responsible and waives all rights to make claims against avago or its suppliers for all loss damage expense or liability in connection with such use

Contents of Submittal

DIA Parking Signs Page 1 of 5

Skyline Products Inc

General Specifications for Full Color LED Inserts

DIA Parking Signs Page 2 of 5

Specification for Full Color LED Inserts Notes

10 Full Color LED VMS Inserts

11 Quality Assurance

ISO 90012008 certification for design manufacturing and service Current CDOT and DIA requirement

12 General ETL Listed for UL 48 UL50 and UL 1433 Current CDOT and DIA

requirement 13 Housing Properties Sign housing are designed in accordance to AASHTO Standard Specifications for Structural Supports for Highway Signs Luminaires and Traffic Signals ndash 6th Edition for wind speeds of up to 140 mph AASHTO group load combinations include total sign weight dead load ice and wind loads and the design meets the fatigue requirements for truck-induced gusts Snow loading is include in design loads for applicable geographical regions

Current CDOT and DIA requirement

Sealed housing Welding compliance with AWS standards

All welding shall be by an inert gas process in accordance with the American Welding Society (AWS) Standards 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum The LED DMS manufacturerrsquos welders and welding procedures shall be certified by an ANSIAWS Certified Welding Inspector to the 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum Proof of certification of all the LED DMS manufacturerrsquos welders and applicable welding procedures shall be supplied with the submittals The name phone number and address off the ANSIAWS Certified Welding Inspector that certified the LED VMS manufacturerrsquos welders and procedures shall also be provided with the submittals

Current CDOT and DIA requirement

Black KYNAR 500 coated face on mask and borders mdash 30-year coating guaranteed to not chip fade or peel for 20 years

Current CDOT and DIA requirement

The lens panel assembly shall consist of a KYNAR 500 coated aluminum mask over a clear glazing The lens panel assembly shall be modular in design interchangeable without misalignment of the lens panel and the LED pixels and removable from within the main sign housing

Current CDOT and DIA requirement

Aluminum face (090rdquo) mask over glazing with apertures for the pixels The lens panel aluminum mask shall be 0090 inch minimum thickness and finished with a matte black licensed factory applied KYNAR 500 Resin Fluoropolymer based coating system It shall be perforated to provide an aperture for each pixel on the display modules Each aperture shall be as small as possible without blocking the LED light output at the required viewing angle The Skyline aluminum face mask with aperture system will significantly minimize glare on the sign as it blocks more than 73 of sun rays making it very legible even with direct sunlight This method should be required over a ldquolouverrdquo system Louvers create a shelf above each row of pixels collecting snow ice dirt etc and ultimately inhibiting the display

Current CDOT and DIA requirement

Polycarbonate glazing 18rdquoGE LEXAN XL102UV Single lift face that allows a single technician to easily lift the entire face for safe fast and easy access to all the internal sign components

Current CDOT and DIA requirement

Mounting brackets Skyline will work with the appropriate parties to develop a mounting system to accommodate for the type of sign being provided and the structure requirements

Natural aluminum finish (excluding face) Current CDOT and DIA requirement

14 Environmental Control 8 watt per foot heat tape will be installed along the bottom of entire display area Provided heat tape will be controlled by the Advanced Humidity Sensing System of the controller

Current CDOT and DIA requirement

DIA Parking Signs Page 3 of 5

Environmental Sensors (1) Photocell Sensor (1) Internal Temperature Sensor (1) Humidity Sensor (1) Door Alarm

15 LED Display and Electronics Electronics designed and tested to -40degC to 85degC Current CDOT and DIA

requirement True 18-inch display (275 inch vertical and horizontal pitch) Current CDOT and DIA

requirement Display Matrix 7 high x 30 wide Legibility distance 200-1200 feet Current CDOT and DIA

requirement Printed circuit board are built to IPC-A-610D Class 2 certification Current CDOT and DIA

requirement Display modules are easily removable and replicable without the use of any additional tools

Current CDOT and DIA requirement

LED type Each Pixel contains three strings of LEDs

String 1 AlInGaP 30 degree LEDs (Red) String 2 InGaN 30 degree LEDs (Green) String 3 InGaN 30 degree LEDs (Blue)

Pixel design brightness 12400 candela at 20 mA (18rdquo characters) Current CDOT and DIA

requirement LED drive current

Red LED lt 30mA Blue and Green LEDs lt 15mA

All LEDs will have standoffs providing superior LED cooling and eliminate corrosion LED pixel protection and alignment device Silicon conformal coat will conform to MIL-I-46058C Type SR and IPC-CC-830 standards

Current CDOT and DIA requirement

Uniform LED color and brightness 256 minimum brightness levels Pixel Test

The pixel test shall be performed from the central controller on command and automatically once a day During a pixel test the operational status of each pixel shall be tested and then transmitted to the central controller or laptop computer This pixel status test shall report back all LED color string errors within each pixel A list of defective LED color strings shall be provided listing string color line number module number column number and row number for the associated pixel for each defective string The pixel test must be completed in less than 05 seconds regardless of message status

Current CDOT and DIA requirement

True Message Display Verification (Pixel Read) The TMDV shall be performed during both message downloads and during every sign poll from the central controller or laptop computer The TMDV shall perform a real-time read of the displayed message and shall return the operational state of each LED color string within each pixel to the central controller as it is currently displayed to the motorist including any errors This shall allow the central controller operator to see what is visibly displayed to the motorist on an individual pixel basis During a TMDV the operational state of each LED color string within each pixel shall be read by the sign controller to allow the central controller or laptop computer to show the actual message including static flashing and alternating messages that are visibly displayed on the sign in a WYSIWYG format This pixel read shall take place while a message is displayed on the sign without disturbing the message in any way Any flashing flickering blinking dimming or other disturbance of the message during this pixel read shall be cause for rejection of the sign The TMDV shall be an actual real time read of LED color strings at the time of

Current CDOT and DIA requirement

DIA Parking Signs Page 4 of 5

the associated sign poll or message download and shall not be accomplished by simulating errors based on the last pixel test

16 Power Supplies and Sensors High-efficiency power supplies Current CDOT and DIA

requirement Redundant power supply Current CDOT and DIA

requirement Power supply sensors Current CDOT and DIA

requirement Operational status feedback of all sensors Current CDOT and DIA

requirement All LED module power supply voltages shall be continuously measured and monitored by the sign controller The sign controller shall provide these voltage readings to the master controller or laptop computer upon command When a voltage drops below a critical value an error message shall be generated and transmitted to the master controller or laptop computer

17 AC Electrical AC Electrical components will conform to NEC standards Current CDOT and DIA

requirement GFCI outlet 20 Controller and Controller Cabinet 21 Sign Controller Skyline Advanced Controller will be located within each sign housing The controller shall monitor and control the ventilation system and all sensors within the sign housing

Ability to control multiple signs on a single sign structure NTCIP compliance Current CDOT and DIA

requirement 22 Cabinet Type A Skyline extended pole cabinet will be provided Natural aluminum exterior finish Pull-out laptop shelf Door alarm 23 Environmental Control Humidity sensor Internal temperature sensor 24 AC Electrical Conformity with NEC standards Current CDOT and DIA

requirement Circuit breakers Current CDOT and DIA

requirement GFCI outlet 25 Surge Protection Two-stage AC power surge protection with feedback and automatic shutdownisolation

Current CDOT and DIA requirement

The system power shall be protected by two stages of transient voltage suppression devices Tripping of each stage (or both if tripped simultaneously) of the surge protection shall cause the sign controller to call central and report the error condition (for dialup operation) or report the error condition to central on the next poll (for multi-drop operation) There shall be an option that is either enabled or disabled and is selected and downloaded from the central controller to the sign controller When this option is enabled tripping of the second stage of surge protection shall prevent power from reaching any components of the sign until the surge protection has been replaced When this option is disabled the sign will continue to function normally after the second stage of surge protection is tripped

30 Software Signs and Controllers shall be fully compatible with the DIA NTCIP sign software at no additional cost to the department in accordance with these specifications

DIA Parking Signs Page 5 of 5

40 Warranty and Telephone Technical Support One-year limited parts return-to-factory warranty Current CDOT and DIA

requirement Lifetime standard telephone support Current CDOT and DIA

requirement

  • Cover Page
  • Cover Letter
    • Cover Letter
    • Transmittal Letter
      • Product Details
        • Sign Brochure
        • Sign Details
        • System Block Diagram
        • Wiring Block Diagram
          • Industry Compliances
            • ISO Certificates
            • UL Authorization
            • NTCIP
            • Welding Procedures-Employees
              • Component Cut Sheets
                • Kynar
                • Lexan
                • Latch
                • Heat Tape
                • GFI
                • Hub
                • Controller
                • Comm Surge
                • AC Surge
                • Ethernet
                • Power Supply
                • LED
                  • Drawings
Page 46: )5217 $&&(66 6/,0/,1( - Denver International Airportbusiness.flydenver.com/bizpdf/DIAID_2318.pdfSign housings are designed in accordance with AASHTO Standard Specifications for Structural

7

Figure 7 Radiation Pattern for 23deg Figure 8 Radiation Pattern for 30deg

Figure 9 Relative Light Output vs Junction Temperature Figure 10 Relative Forward Voltage vs Junction Temperature

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT - DEGREE

NORM

ALIZ

ED IN

TENS

ITY

00

02

04

06

08

10

-90 -60 -30 0 30 60 90ANGULAR DISPALCEMENT - DEGREE

NORM

ALIZ

ED IN

TENS

ITY

01

1

10

-40 -20 0 20 40 60 80 100 120TJ - JUNCTION TEMPERATURE TJ - JUNCTION TEMPERATURE

NORM

ALZI

ED IN

TENS

ITY (

PHOTO)

-03

-02

-01

0

01

02

03

-40 -20 0 20 40 60 80 100 120

FORW

ARD

VOLT

AGE S

HIFT

-VGreenBlue

GreenBlue

Intensity Bin Limit Table (131 Iv bin ratio)

BinIntensity (mcd) at 20mAMin Max

U 3200 4200

V 4200 5500

W 5500 7200

X 7200 9300

Y 9300 12000

Z 12000 16000

1 16000 21000

2 21000 27000

3 27000 35000

4 35000 45000

5 45000 59000

Tolerance for each bin limit is plusmn 15

Green Color Bin Table

Bin Min Dom Max Dom1 5190 5230

2 5230 5270

3 5270 5310

4 5310 5350

5 5350 5390

Tolerance for each bin limit is plusmn 05nm

Blue Color Bin Table

Bin Min Dom Max Dom1 4600 4640

2 4640 4680

3 4680 4720

4 4720 4760

5 4760 4800

Tolerance for each bin limit is plusmn 05nmNote 1 All bin categories are established for classification of products Products may not be available in all bin categories Please contact your Avago

representative for further information

8

Precautions

Lead Forming

The leads of an LED lamp may be preformed or cut to length prior to insertion and soldering on PC board

For better control it is recommended to use proper tool to precisely form and cut the leads to applicable length rather than doing it manually

If manual lead cutting is necessary cut the leads after the soldering process The solder connection forms a mechanical ground which prevents mechanical stress due to lead cutting from traveling into LED package This is highly recommended for hand solder operation as the excess lead length also acts as small heat sink

Soldering and Handling

Care must be taken during PCB assembly and soldering process to prevent damage to the LED component

LED component may be effectively hand soldered to PCB However it is only recommended under unavoidable circumstances such as rework The closest manual soldering distance of the soldering heat source (soldering ironrsquos tip) to the body is 159mm Soldering the LED using soldering iron tip closer than 159mm might damage the LED

ESD precaution must be properly applied on the 159mm

soldering station and personnel to prevent ESD damage to the LED component that is ESD sensitive Do refer to Avago application note AN 1142 for details The soldering iron used should have grounded tip to ensure electrostatic charge is properly grounded

Recommended soldering condition

Wave Soldering [1 2]

Manual Solder Dipping

Pre-heat temperature 105degC Max -

Preheat time 60 sec Max -

Peak temperature 260degC Max 260degC Max

Dwell time 5 sec Max 5 sec Max

Note 1 Above conditions refers to measurement with thermocouple

mounted at the bottom of PCB2 It is recommended to use only bottom preheaters in order to reduce

thermal stress experienced by LED

Wave soldering parameters must be set and maintained according to the recommended temperature and dwell time Customer is advised to perform daily check on the soldering profile to ensure that it is always conforming to recommended soldering conditions

Note 1 PCB with different size and design (component density) will have

different heat mass (heat capacity) This might cause a change in temperature experienced by the board if same wave soldering setting is used So it is recommended to re-calibrate the soldering profile again before loading a new type of PCB

Avago Technologies LED Configuration

Any alignment fixture that is being applied during wave soldering should be loosely fitted and should not apply weight or force on LED Non metal material is recommended as it will absorb less heat during wave soldering process

At elevated temperature LED is more susceptible to mechanical stress Therefore PCB must allowed to cool down to room temperature prior to handling which includes removal of alignment fixture or pallet

If PCB board contains both through hole (TH) LED and other surface mount components it is recommended that surface mount components be soldered on the top side of the PCB If surface mount need to be on the bottom side these components should be soldered using reflow soldering prior to insertion the TH LED

Recommended PC board plated through holes (PTH) size for LED component leads

LED component lead size Diagonal

Plated through hole diameter

045 x 045 mm(0018x 0018 inch)

0636 mm(0025 inch)

098 to 108 mm(0039 to 0043 inch)

050 x 050 mm(0020x 0020 inch)

0707 mm(0028 inch)

105 to 115 mm(0041 to 0045 inch)

Over-sizing the PTH can lead to twisted LED after clinching On the other hand under sizing the PTH can cause difficulty inserting the TH LED

Refer to application note AN5334 for more information about soldering and handling of high brightness TH LED lamps

CATHODE

InGaN Device

9

Example of Wave Soldering Temperature Profile for TH LED

Recommended solder Sn63 (Leaded solder alloy)SAC305 (Lead free solder alloy)

Flux Rosin flux

Solder bath temperature 255degC plusmn 5degC (maximum peak temperature = 260degC)

Dwell time 30 sec - 50 sec(maximum = 5sec)

Note Allow for board to be sufficientlycooled to room temperature beforeexerting mechanical force

60 sec Max

TIME (sec)

260degC Max

105degC Max

TEM

PERA

TURE

(degC)

Ammo Packs Drawing

Note The ammo-packs drawing is applicable for packaging option ndashDD amp -ZZ and regardless standoff or non-standoff

635 plusmn 1300250 plusmn 0051

1270 plusmn 1000500 plusmn 0039

9125 plusmn 062503595 plusmn 002459125 plusmn 062503595 plusmn 00245

1800 plusmn 05007085 plusmn 00195

070 plusmn 02000275 plusmn 00075 A A

1270 plusmn 0300500 plusmn 0012

VIEW AA

400 plusmn 02001575 plusmn 00075Oslash TYP

205 plusmn 10008070 plusmn 00394

CATHODE

10

Packaging Box for Ammo Packs

Note For InGaN device the ammo pack packaging box contain ESD logo

Packaging Label

(i) Avago Mother Label (Available on packaging box of ammo pack and shipping box)

LABEL ON THISSIDE OF BOX

FROM LEFT SIDE OF BOXADHESIVE TAPE MUST BEFACING UPWARDS

ANODE LEAD LEAVESTHE BOX FIRST

(1P) Item Part Number

(1T) Lot Lot Number

LPN

(9D)MFG Date Manufacturing Date

(P) Customer Item

(V) Vendor ID

DeptID Made In Country of Origin

(Q) QTY Quantity

CAT Intensity Bin

BIN Color Bin

(9D) Date Code Date Code

STANDARD LABEL LS0002 RoHS Compliant e3 max temp 260C

For product information and a complete list of distributors please go to our web site wwwavagotechcom

Avago Avago Technologies and the A logo are trademarks of Avago Technologies in the United States and other countriesData subject to change Copyright copy 2005-2009 Avago Technologies All rights reserved AV02-2228EN - December 15 2009

(ii) Avago Baby Label (Only available on bulk packaging)

(1P) PART Part Number

(1T) LOT Lot Number

(9D)MFG DATE Manufacturing Date

CO Country of Origin

Customer PN

Supplier Code

QUANTITY Packing Quantity

CAT Intensity Bin

BIN Color Bin

DATECODE Date Code

RoHS Compliant e3 max temp 260C Lamps Baby Label

DISCLAIMER Avagorsquos products and software are not specifically designed manufactured or authorized for sale as parts components or assemblies for the planning construction maintenenace or direct operation of a nuclear facility or for use in medical devices or applications Customer is solely responsible and waives all rights to make claims against avago or its suppliers for all loss damage expense or liability in connection with such use

Contents of Submittal

DIA Parking Signs Page 1 of 5

Skyline Products Inc

General Specifications for Full Color LED Inserts

DIA Parking Signs Page 2 of 5

Specification for Full Color LED Inserts Notes

10 Full Color LED VMS Inserts

11 Quality Assurance

ISO 90012008 certification for design manufacturing and service Current CDOT and DIA requirement

12 General ETL Listed for UL 48 UL50 and UL 1433 Current CDOT and DIA

requirement 13 Housing Properties Sign housing are designed in accordance to AASHTO Standard Specifications for Structural Supports for Highway Signs Luminaires and Traffic Signals ndash 6th Edition for wind speeds of up to 140 mph AASHTO group load combinations include total sign weight dead load ice and wind loads and the design meets the fatigue requirements for truck-induced gusts Snow loading is include in design loads for applicable geographical regions

Current CDOT and DIA requirement

Sealed housing Welding compliance with AWS standards

All welding shall be by an inert gas process in accordance with the American Welding Society (AWS) Standards 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum The LED DMS manufacturerrsquos welders and welding procedures shall be certified by an ANSIAWS Certified Welding Inspector to the 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum Proof of certification of all the LED DMS manufacturerrsquos welders and applicable welding procedures shall be supplied with the submittals The name phone number and address off the ANSIAWS Certified Welding Inspector that certified the LED VMS manufacturerrsquos welders and procedures shall also be provided with the submittals

Current CDOT and DIA requirement

Black KYNAR 500 coated face on mask and borders mdash 30-year coating guaranteed to not chip fade or peel for 20 years

Current CDOT and DIA requirement

The lens panel assembly shall consist of a KYNAR 500 coated aluminum mask over a clear glazing The lens panel assembly shall be modular in design interchangeable without misalignment of the lens panel and the LED pixels and removable from within the main sign housing

Current CDOT and DIA requirement

Aluminum face (090rdquo) mask over glazing with apertures for the pixels The lens panel aluminum mask shall be 0090 inch minimum thickness and finished with a matte black licensed factory applied KYNAR 500 Resin Fluoropolymer based coating system It shall be perforated to provide an aperture for each pixel on the display modules Each aperture shall be as small as possible without blocking the LED light output at the required viewing angle The Skyline aluminum face mask with aperture system will significantly minimize glare on the sign as it blocks more than 73 of sun rays making it very legible even with direct sunlight This method should be required over a ldquolouverrdquo system Louvers create a shelf above each row of pixels collecting snow ice dirt etc and ultimately inhibiting the display

Current CDOT and DIA requirement

Polycarbonate glazing 18rdquoGE LEXAN XL102UV Single lift face that allows a single technician to easily lift the entire face for safe fast and easy access to all the internal sign components

Current CDOT and DIA requirement

Mounting brackets Skyline will work with the appropriate parties to develop a mounting system to accommodate for the type of sign being provided and the structure requirements

Natural aluminum finish (excluding face) Current CDOT and DIA requirement

14 Environmental Control 8 watt per foot heat tape will be installed along the bottom of entire display area Provided heat tape will be controlled by the Advanced Humidity Sensing System of the controller

Current CDOT and DIA requirement

DIA Parking Signs Page 3 of 5

Environmental Sensors (1) Photocell Sensor (1) Internal Temperature Sensor (1) Humidity Sensor (1) Door Alarm

15 LED Display and Electronics Electronics designed and tested to -40degC to 85degC Current CDOT and DIA

requirement True 18-inch display (275 inch vertical and horizontal pitch) Current CDOT and DIA

requirement Display Matrix 7 high x 30 wide Legibility distance 200-1200 feet Current CDOT and DIA

requirement Printed circuit board are built to IPC-A-610D Class 2 certification Current CDOT and DIA

requirement Display modules are easily removable and replicable without the use of any additional tools

Current CDOT and DIA requirement

LED type Each Pixel contains three strings of LEDs

String 1 AlInGaP 30 degree LEDs (Red) String 2 InGaN 30 degree LEDs (Green) String 3 InGaN 30 degree LEDs (Blue)

Pixel design brightness 12400 candela at 20 mA (18rdquo characters) Current CDOT and DIA

requirement LED drive current

Red LED lt 30mA Blue and Green LEDs lt 15mA

All LEDs will have standoffs providing superior LED cooling and eliminate corrosion LED pixel protection and alignment device Silicon conformal coat will conform to MIL-I-46058C Type SR and IPC-CC-830 standards

Current CDOT and DIA requirement

Uniform LED color and brightness 256 minimum brightness levels Pixel Test

The pixel test shall be performed from the central controller on command and automatically once a day During a pixel test the operational status of each pixel shall be tested and then transmitted to the central controller or laptop computer This pixel status test shall report back all LED color string errors within each pixel A list of defective LED color strings shall be provided listing string color line number module number column number and row number for the associated pixel for each defective string The pixel test must be completed in less than 05 seconds regardless of message status

Current CDOT and DIA requirement

True Message Display Verification (Pixel Read) The TMDV shall be performed during both message downloads and during every sign poll from the central controller or laptop computer The TMDV shall perform a real-time read of the displayed message and shall return the operational state of each LED color string within each pixel to the central controller as it is currently displayed to the motorist including any errors This shall allow the central controller operator to see what is visibly displayed to the motorist on an individual pixel basis During a TMDV the operational state of each LED color string within each pixel shall be read by the sign controller to allow the central controller or laptop computer to show the actual message including static flashing and alternating messages that are visibly displayed on the sign in a WYSIWYG format This pixel read shall take place while a message is displayed on the sign without disturbing the message in any way Any flashing flickering blinking dimming or other disturbance of the message during this pixel read shall be cause for rejection of the sign The TMDV shall be an actual real time read of LED color strings at the time of

Current CDOT and DIA requirement

DIA Parking Signs Page 4 of 5

the associated sign poll or message download and shall not be accomplished by simulating errors based on the last pixel test

16 Power Supplies and Sensors High-efficiency power supplies Current CDOT and DIA

requirement Redundant power supply Current CDOT and DIA

requirement Power supply sensors Current CDOT and DIA

requirement Operational status feedback of all sensors Current CDOT and DIA

requirement All LED module power supply voltages shall be continuously measured and monitored by the sign controller The sign controller shall provide these voltage readings to the master controller or laptop computer upon command When a voltage drops below a critical value an error message shall be generated and transmitted to the master controller or laptop computer

17 AC Electrical AC Electrical components will conform to NEC standards Current CDOT and DIA

requirement GFCI outlet 20 Controller and Controller Cabinet 21 Sign Controller Skyline Advanced Controller will be located within each sign housing The controller shall monitor and control the ventilation system and all sensors within the sign housing

Ability to control multiple signs on a single sign structure NTCIP compliance Current CDOT and DIA

requirement 22 Cabinet Type A Skyline extended pole cabinet will be provided Natural aluminum exterior finish Pull-out laptop shelf Door alarm 23 Environmental Control Humidity sensor Internal temperature sensor 24 AC Electrical Conformity with NEC standards Current CDOT and DIA

requirement Circuit breakers Current CDOT and DIA

requirement GFCI outlet 25 Surge Protection Two-stage AC power surge protection with feedback and automatic shutdownisolation

Current CDOT and DIA requirement

The system power shall be protected by two stages of transient voltage suppression devices Tripping of each stage (or both if tripped simultaneously) of the surge protection shall cause the sign controller to call central and report the error condition (for dialup operation) or report the error condition to central on the next poll (for multi-drop operation) There shall be an option that is either enabled or disabled and is selected and downloaded from the central controller to the sign controller When this option is enabled tripping of the second stage of surge protection shall prevent power from reaching any components of the sign until the surge protection has been replaced When this option is disabled the sign will continue to function normally after the second stage of surge protection is tripped

30 Software Signs and Controllers shall be fully compatible with the DIA NTCIP sign software at no additional cost to the department in accordance with these specifications

DIA Parking Signs Page 5 of 5

40 Warranty and Telephone Technical Support One-year limited parts return-to-factory warranty Current CDOT and DIA

requirement Lifetime standard telephone support Current CDOT and DIA

requirement

  • Cover Page
  • Cover Letter
    • Cover Letter
    • Transmittal Letter
      • Product Details
        • Sign Brochure
        • Sign Details
        • System Block Diagram
        • Wiring Block Diagram
          • Industry Compliances
            • ISO Certificates
            • UL Authorization
            • NTCIP
            • Welding Procedures-Employees
              • Component Cut Sheets
                • Kynar
                • Lexan
                • Latch
                • Heat Tape
                • GFI
                • Hub
                • Controller
                • Comm Surge
                • AC Surge
                • Ethernet
                • Power Supply
                • LED
                  • Drawings
Page 47: )5217 $&&(66 6/,0/,1( - Denver International Airportbusiness.flydenver.com/bizpdf/DIAID_2318.pdfSign housings are designed in accordance with AASHTO Standard Specifications for Structural

8

Precautions

Lead Forming

The leads of an LED lamp may be preformed or cut to length prior to insertion and soldering on PC board

For better control it is recommended to use proper tool to precisely form and cut the leads to applicable length rather than doing it manually

If manual lead cutting is necessary cut the leads after the soldering process The solder connection forms a mechanical ground which prevents mechanical stress due to lead cutting from traveling into LED package This is highly recommended for hand solder operation as the excess lead length also acts as small heat sink

Soldering and Handling

Care must be taken during PCB assembly and soldering process to prevent damage to the LED component

LED component may be effectively hand soldered to PCB However it is only recommended under unavoidable circumstances such as rework The closest manual soldering distance of the soldering heat source (soldering ironrsquos tip) to the body is 159mm Soldering the LED using soldering iron tip closer than 159mm might damage the LED

ESD precaution must be properly applied on the 159mm

soldering station and personnel to prevent ESD damage to the LED component that is ESD sensitive Do refer to Avago application note AN 1142 for details The soldering iron used should have grounded tip to ensure electrostatic charge is properly grounded

Recommended soldering condition

Wave Soldering [1 2]

Manual Solder Dipping

Pre-heat temperature 105degC Max -

Preheat time 60 sec Max -

Peak temperature 260degC Max 260degC Max

Dwell time 5 sec Max 5 sec Max

Note 1 Above conditions refers to measurement with thermocouple

mounted at the bottom of PCB2 It is recommended to use only bottom preheaters in order to reduce

thermal stress experienced by LED

Wave soldering parameters must be set and maintained according to the recommended temperature and dwell time Customer is advised to perform daily check on the soldering profile to ensure that it is always conforming to recommended soldering conditions

Note 1 PCB with different size and design (component density) will have

different heat mass (heat capacity) This might cause a change in temperature experienced by the board if same wave soldering setting is used So it is recommended to re-calibrate the soldering profile again before loading a new type of PCB

Avago Technologies LED Configuration

Any alignment fixture that is being applied during wave soldering should be loosely fitted and should not apply weight or force on LED Non metal material is recommended as it will absorb less heat during wave soldering process

At elevated temperature LED is more susceptible to mechanical stress Therefore PCB must allowed to cool down to room temperature prior to handling which includes removal of alignment fixture or pallet

If PCB board contains both through hole (TH) LED and other surface mount components it is recommended that surface mount components be soldered on the top side of the PCB If surface mount need to be on the bottom side these components should be soldered using reflow soldering prior to insertion the TH LED

Recommended PC board plated through holes (PTH) size for LED component leads

LED component lead size Diagonal

Plated through hole diameter

045 x 045 mm(0018x 0018 inch)

0636 mm(0025 inch)

098 to 108 mm(0039 to 0043 inch)

050 x 050 mm(0020x 0020 inch)

0707 mm(0028 inch)

105 to 115 mm(0041 to 0045 inch)

Over-sizing the PTH can lead to twisted LED after clinching On the other hand under sizing the PTH can cause difficulty inserting the TH LED

Refer to application note AN5334 for more information about soldering and handling of high brightness TH LED lamps

CATHODE

InGaN Device

9

Example of Wave Soldering Temperature Profile for TH LED

Recommended solder Sn63 (Leaded solder alloy)SAC305 (Lead free solder alloy)

Flux Rosin flux

Solder bath temperature 255degC plusmn 5degC (maximum peak temperature = 260degC)

Dwell time 30 sec - 50 sec(maximum = 5sec)

Note Allow for board to be sufficientlycooled to room temperature beforeexerting mechanical force

60 sec Max

TIME (sec)

260degC Max

105degC Max

TEM

PERA

TURE

(degC)

Ammo Packs Drawing

Note The ammo-packs drawing is applicable for packaging option ndashDD amp -ZZ and regardless standoff or non-standoff

635 plusmn 1300250 plusmn 0051

1270 plusmn 1000500 plusmn 0039

9125 plusmn 062503595 plusmn 002459125 plusmn 062503595 plusmn 00245

1800 plusmn 05007085 plusmn 00195

070 plusmn 02000275 plusmn 00075 A A

1270 plusmn 0300500 plusmn 0012

VIEW AA

400 plusmn 02001575 plusmn 00075Oslash TYP

205 plusmn 10008070 plusmn 00394

CATHODE

10

Packaging Box for Ammo Packs

Note For InGaN device the ammo pack packaging box contain ESD logo

Packaging Label

(i) Avago Mother Label (Available on packaging box of ammo pack and shipping box)

LABEL ON THISSIDE OF BOX

FROM LEFT SIDE OF BOXADHESIVE TAPE MUST BEFACING UPWARDS

ANODE LEAD LEAVESTHE BOX FIRST

(1P) Item Part Number

(1T) Lot Lot Number

LPN

(9D)MFG Date Manufacturing Date

(P) Customer Item

(V) Vendor ID

DeptID Made In Country of Origin

(Q) QTY Quantity

CAT Intensity Bin

BIN Color Bin

(9D) Date Code Date Code

STANDARD LABEL LS0002 RoHS Compliant e3 max temp 260C

For product information and a complete list of distributors please go to our web site wwwavagotechcom

Avago Avago Technologies and the A logo are trademarks of Avago Technologies in the United States and other countriesData subject to change Copyright copy 2005-2009 Avago Technologies All rights reserved AV02-2228EN - December 15 2009

(ii) Avago Baby Label (Only available on bulk packaging)

(1P) PART Part Number

(1T) LOT Lot Number

(9D)MFG DATE Manufacturing Date

CO Country of Origin

Customer PN

Supplier Code

QUANTITY Packing Quantity

CAT Intensity Bin

BIN Color Bin

DATECODE Date Code

RoHS Compliant e3 max temp 260C Lamps Baby Label

DISCLAIMER Avagorsquos products and software are not specifically designed manufactured or authorized for sale as parts components or assemblies for the planning construction maintenenace or direct operation of a nuclear facility or for use in medical devices or applications Customer is solely responsible and waives all rights to make claims against avago or its suppliers for all loss damage expense or liability in connection with such use

Contents of Submittal

DIA Parking Signs Page 1 of 5

Skyline Products Inc

General Specifications for Full Color LED Inserts

DIA Parking Signs Page 2 of 5

Specification for Full Color LED Inserts Notes

10 Full Color LED VMS Inserts

11 Quality Assurance

ISO 90012008 certification for design manufacturing and service Current CDOT and DIA requirement

12 General ETL Listed for UL 48 UL50 and UL 1433 Current CDOT and DIA

requirement 13 Housing Properties Sign housing are designed in accordance to AASHTO Standard Specifications for Structural Supports for Highway Signs Luminaires and Traffic Signals ndash 6th Edition for wind speeds of up to 140 mph AASHTO group load combinations include total sign weight dead load ice and wind loads and the design meets the fatigue requirements for truck-induced gusts Snow loading is include in design loads for applicable geographical regions

Current CDOT and DIA requirement

Sealed housing Welding compliance with AWS standards

All welding shall be by an inert gas process in accordance with the American Welding Society (AWS) Standards 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum The LED DMS manufacturerrsquos welders and welding procedures shall be certified by an ANSIAWS Certified Welding Inspector to the 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum Proof of certification of all the LED DMS manufacturerrsquos welders and applicable welding procedures shall be supplied with the submittals The name phone number and address off the ANSIAWS Certified Welding Inspector that certified the LED VMS manufacturerrsquos welders and procedures shall also be provided with the submittals

Current CDOT and DIA requirement

Black KYNAR 500 coated face on mask and borders mdash 30-year coating guaranteed to not chip fade or peel for 20 years

Current CDOT and DIA requirement

The lens panel assembly shall consist of a KYNAR 500 coated aluminum mask over a clear glazing The lens panel assembly shall be modular in design interchangeable without misalignment of the lens panel and the LED pixels and removable from within the main sign housing

Current CDOT and DIA requirement

Aluminum face (090rdquo) mask over glazing with apertures for the pixels The lens panel aluminum mask shall be 0090 inch minimum thickness and finished with a matte black licensed factory applied KYNAR 500 Resin Fluoropolymer based coating system It shall be perforated to provide an aperture for each pixel on the display modules Each aperture shall be as small as possible without blocking the LED light output at the required viewing angle The Skyline aluminum face mask with aperture system will significantly minimize glare on the sign as it blocks more than 73 of sun rays making it very legible even with direct sunlight This method should be required over a ldquolouverrdquo system Louvers create a shelf above each row of pixels collecting snow ice dirt etc and ultimately inhibiting the display

Current CDOT and DIA requirement

Polycarbonate glazing 18rdquoGE LEXAN XL102UV Single lift face that allows a single technician to easily lift the entire face for safe fast and easy access to all the internal sign components

Current CDOT and DIA requirement

Mounting brackets Skyline will work with the appropriate parties to develop a mounting system to accommodate for the type of sign being provided and the structure requirements

Natural aluminum finish (excluding face) Current CDOT and DIA requirement

14 Environmental Control 8 watt per foot heat tape will be installed along the bottom of entire display area Provided heat tape will be controlled by the Advanced Humidity Sensing System of the controller

Current CDOT and DIA requirement

DIA Parking Signs Page 3 of 5

Environmental Sensors (1) Photocell Sensor (1) Internal Temperature Sensor (1) Humidity Sensor (1) Door Alarm

15 LED Display and Electronics Electronics designed and tested to -40degC to 85degC Current CDOT and DIA

requirement True 18-inch display (275 inch vertical and horizontal pitch) Current CDOT and DIA

requirement Display Matrix 7 high x 30 wide Legibility distance 200-1200 feet Current CDOT and DIA

requirement Printed circuit board are built to IPC-A-610D Class 2 certification Current CDOT and DIA

requirement Display modules are easily removable and replicable without the use of any additional tools

Current CDOT and DIA requirement

LED type Each Pixel contains three strings of LEDs

String 1 AlInGaP 30 degree LEDs (Red) String 2 InGaN 30 degree LEDs (Green) String 3 InGaN 30 degree LEDs (Blue)

Pixel design brightness 12400 candela at 20 mA (18rdquo characters) Current CDOT and DIA

requirement LED drive current

Red LED lt 30mA Blue and Green LEDs lt 15mA

All LEDs will have standoffs providing superior LED cooling and eliminate corrosion LED pixel protection and alignment device Silicon conformal coat will conform to MIL-I-46058C Type SR and IPC-CC-830 standards

Current CDOT and DIA requirement

Uniform LED color and brightness 256 minimum brightness levels Pixel Test

The pixel test shall be performed from the central controller on command and automatically once a day During a pixel test the operational status of each pixel shall be tested and then transmitted to the central controller or laptop computer This pixel status test shall report back all LED color string errors within each pixel A list of defective LED color strings shall be provided listing string color line number module number column number and row number for the associated pixel for each defective string The pixel test must be completed in less than 05 seconds regardless of message status

Current CDOT and DIA requirement

True Message Display Verification (Pixel Read) The TMDV shall be performed during both message downloads and during every sign poll from the central controller or laptop computer The TMDV shall perform a real-time read of the displayed message and shall return the operational state of each LED color string within each pixel to the central controller as it is currently displayed to the motorist including any errors This shall allow the central controller operator to see what is visibly displayed to the motorist on an individual pixel basis During a TMDV the operational state of each LED color string within each pixel shall be read by the sign controller to allow the central controller or laptop computer to show the actual message including static flashing and alternating messages that are visibly displayed on the sign in a WYSIWYG format This pixel read shall take place while a message is displayed on the sign without disturbing the message in any way Any flashing flickering blinking dimming or other disturbance of the message during this pixel read shall be cause for rejection of the sign The TMDV shall be an actual real time read of LED color strings at the time of

Current CDOT and DIA requirement

DIA Parking Signs Page 4 of 5

the associated sign poll or message download and shall not be accomplished by simulating errors based on the last pixel test

16 Power Supplies and Sensors High-efficiency power supplies Current CDOT and DIA

requirement Redundant power supply Current CDOT and DIA

requirement Power supply sensors Current CDOT and DIA

requirement Operational status feedback of all sensors Current CDOT and DIA

requirement All LED module power supply voltages shall be continuously measured and monitored by the sign controller The sign controller shall provide these voltage readings to the master controller or laptop computer upon command When a voltage drops below a critical value an error message shall be generated and transmitted to the master controller or laptop computer

17 AC Electrical AC Electrical components will conform to NEC standards Current CDOT and DIA

requirement GFCI outlet 20 Controller and Controller Cabinet 21 Sign Controller Skyline Advanced Controller will be located within each sign housing The controller shall monitor and control the ventilation system and all sensors within the sign housing

Ability to control multiple signs on a single sign structure NTCIP compliance Current CDOT and DIA

requirement 22 Cabinet Type A Skyline extended pole cabinet will be provided Natural aluminum exterior finish Pull-out laptop shelf Door alarm 23 Environmental Control Humidity sensor Internal temperature sensor 24 AC Electrical Conformity with NEC standards Current CDOT and DIA

requirement Circuit breakers Current CDOT and DIA

requirement GFCI outlet 25 Surge Protection Two-stage AC power surge protection with feedback and automatic shutdownisolation

Current CDOT and DIA requirement

The system power shall be protected by two stages of transient voltage suppression devices Tripping of each stage (or both if tripped simultaneously) of the surge protection shall cause the sign controller to call central and report the error condition (for dialup operation) or report the error condition to central on the next poll (for multi-drop operation) There shall be an option that is either enabled or disabled and is selected and downloaded from the central controller to the sign controller When this option is enabled tripping of the second stage of surge protection shall prevent power from reaching any components of the sign until the surge protection has been replaced When this option is disabled the sign will continue to function normally after the second stage of surge protection is tripped

30 Software Signs and Controllers shall be fully compatible with the DIA NTCIP sign software at no additional cost to the department in accordance with these specifications

DIA Parking Signs Page 5 of 5

40 Warranty and Telephone Technical Support One-year limited parts return-to-factory warranty Current CDOT and DIA

requirement Lifetime standard telephone support Current CDOT and DIA

requirement

  • Cover Page
  • Cover Letter
    • Cover Letter
    • Transmittal Letter
      • Product Details
        • Sign Brochure
        • Sign Details
        • System Block Diagram
        • Wiring Block Diagram
          • Industry Compliances
            • ISO Certificates
            • UL Authorization
            • NTCIP
            • Welding Procedures-Employees
              • Component Cut Sheets
                • Kynar
                • Lexan
                • Latch
                • Heat Tape
                • GFI
                • Hub
                • Controller
                • Comm Surge
                • AC Surge
                • Ethernet
                • Power Supply
                • LED
                  • Drawings
Page 48: )5217 $&&(66 6/,0/,1( - Denver International Airportbusiness.flydenver.com/bizpdf/DIAID_2318.pdfSign housings are designed in accordance with AASHTO Standard Specifications for Structural

9

Example of Wave Soldering Temperature Profile for TH LED

Recommended solder Sn63 (Leaded solder alloy)SAC305 (Lead free solder alloy)

Flux Rosin flux

Solder bath temperature 255degC plusmn 5degC (maximum peak temperature = 260degC)

Dwell time 30 sec - 50 sec(maximum = 5sec)

Note Allow for board to be sufficientlycooled to room temperature beforeexerting mechanical force

60 sec Max

TIME (sec)

260degC Max

105degC Max

TEM

PERA

TURE

(degC)

Ammo Packs Drawing

Note The ammo-packs drawing is applicable for packaging option ndashDD amp -ZZ and regardless standoff or non-standoff

635 plusmn 1300250 plusmn 0051

1270 plusmn 1000500 plusmn 0039

9125 plusmn 062503595 plusmn 002459125 plusmn 062503595 plusmn 00245

1800 plusmn 05007085 plusmn 00195

070 plusmn 02000275 plusmn 00075 A A

1270 plusmn 0300500 plusmn 0012

VIEW AA

400 plusmn 02001575 plusmn 00075Oslash TYP

205 plusmn 10008070 plusmn 00394

CATHODE

10

Packaging Box for Ammo Packs

Note For InGaN device the ammo pack packaging box contain ESD logo

Packaging Label

(i) Avago Mother Label (Available on packaging box of ammo pack and shipping box)

LABEL ON THISSIDE OF BOX

FROM LEFT SIDE OF BOXADHESIVE TAPE MUST BEFACING UPWARDS

ANODE LEAD LEAVESTHE BOX FIRST

(1P) Item Part Number

(1T) Lot Lot Number

LPN

(9D)MFG Date Manufacturing Date

(P) Customer Item

(V) Vendor ID

DeptID Made In Country of Origin

(Q) QTY Quantity

CAT Intensity Bin

BIN Color Bin

(9D) Date Code Date Code

STANDARD LABEL LS0002 RoHS Compliant e3 max temp 260C

For product information and a complete list of distributors please go to our web site wwwavagotechcom

Avago Avago Technologies and the A logo are trademarks of Avago Technologies in the United States and other countriesData subject to change Copyright copy 2005-2009 Avago Technologies All rights reserved AV02-2228EN - December 15 2009

(ii) Avago Baby Label (Only available on bulk packaging)

(1P) PART Part Number

(1T) LOT Lot Number

(9D)MFG DATE Manufacturing Date

CO Country of Origin

Customer PN

Supplier Code

QUANTITY Packing Quantity

CAT Intensity Bin

BIN Color Bin

DATECODE Date Code

RoHS Compliant e3 max temp 260C Lamps Baby Label

DISCLAIMER Avagorsquos products and software are not specifically designed manufactured or authorized for sale as parts components or assemblies for the planning construction maintenenace or direct operation of a nuclear facility or for use in medical devices or applications Customer is solely responsible and waives all rights to make claims against avago or its suppliers for all loss damage expense or liability in connection with such use

Contents of Submittal

DIA Parking Signs Page 1 of 5

Skyline Products Inc

General Specifications for Full Color LED Inserts

DIA Parking Signs Page 2 of 5

Specification for Full Color LED Inserts Notes

10 Full Color LED VMS Inserts

11 Quality Assurance

ISO 90012008 certification for design manufacturing and service Current CDOT and DIA requirement

12 General ETL Listed for UL 48 UL50 and UL 1433 Current CDOT and DIA

requirement 13 Housing Properties Sign housing are designed in accordance to AASHTO Standard Specifications for Structural Supports for Highway Signs Luminaires and Traffic Signals ndash 6th Edition for wind speeds of up to 140 mph AASHTO group load combinations include total sign weight dead load ice and wind loads and the design meets the fatigue requirements for truck-induced gusts Snow loading is include in design loads for applicable geographical regions

Current CDOT and DIA requirement

Sealed housing Welding compliance with AWS standards

All welding shall be by an inert gas process in accordance with the American Welding Society (AWS) Standards 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum The LED DMS manufacturerrsquos welders and welding procedures shall be certified by an ANSIAWS Certified Welding Inspector to the 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum Proof of certification of all the LED DMS manufacturerrsquos welders and applicable welding procedures shall be supplied with the submittals The name phone number and address off the ANSIAWS Certified Welding Inspector that certified the LED VMS manufacturerrsquos welders and procedures shall also be provided with the submittals

Current CDOT and DIA requirement

Black KYNAR 500 coated face on mask and borders mdash 30-year coating guaranteed to not chip fade or peel for 20 years

Current CDOT and DIA requirement

The lens panel assembly shall consist of a KYNAR 500 coated aluminum mask over a clear glazing The lens panel assembly shall be modular in design interchangeable without misalignment of the lens panel and the LED pixels and removable from within the main sign housing

Current CDOT and DIA requirement

Aluminum face (090rdquo) mask over glazing with apertures for the pixels The lens panel aluminum mask shall be 0090 inch minimum thickness and finished with a matte black licensed factory applied KYNAR 500 Resin Fluoropolymer based coating system It shall be perforated to provide an aperture for each pixel on the display modules Each aperture shall be as small as possible without blocking the LED light output at the required viewing angle The Skyline aluminum face mask with aperture system will significantly minimize glare on the sign as it blocks more than 73 of sun rays making it very legible even with direct sunlight This method should be required over a ldquolouverrdquo system Louvers create a shelf above each row of pixels collecting snow ice dirt etc and ultimately inhibiting the display

Current CDOT and DIA requirement

Polycarbonate glazing 18rdquoGE LEXAN XL102UV Single lift face that allows a single technician to easily lift the entire face for safe fast and easy access to all the internal sign components

Current CDOT and DIA requirement

Mounting brackets Skyline will work with the appropriate parties to develop a mounting system to accommodate for the type of sign being provided and the structure requirements

Natural aluminum finish (excluding face) Current CDOT and DIA requirement

14 Environmental Control 8 watt per foot heat tape will be installed along the bottom of entire display area Provided heat tape will be controlled by the Advanced Humidity Sensing System of the controller

Current CDOT and DIA requirement

DIA Parking Signs Page 3 of 5

Environmental Sensors (1) Photocell Sensor (1) Internal Temperature Sensor (1) Humidity Sensor (1) Door Alarm

15 LED Display and Electronics Electronics designed and tested to -40degC to 85degC Current CDOT and DIA

requirement True 18-inch display (275 inch vertical and horizontal pitch) Current CDOT and DIA

requirement Display Matrix 7 high x 30 wide Legibility distance 200-1200 feet Current CDOT and DIA

requirement Printed circuit board are built to IPC-A-610D Class 2 certification Current CDOT and DIA

requirement Display modules are easily removable and replicable without the use of any additional tools

Current CDOT and DIA requirement

LED type Each Pixel contains three strings of LEDs

String 1 AlInGaP 30 degree LEDs (Red) String 2 InGaN 30 degree LEDs (Green) String 3 InGaN 30 degree LEDs (Blue)

Pixel design brightness 12400 candela at 20 mA (18rdquo characters) Current CDOT and DIA

requirement LED drive current

Red LED lt 30mA Blue and Green LEDs lt 15mA

All LEDs will have standoffs providing superior LED cooling and eliminate corrosion LED pixel protection and alignment device Silicon conformal coat will conform to MIL-I-46058C Type SR and IPC-CC-830 standards

Current CDOT and DIA requirement

Uniform LED color and brightness 256 minimum brightness levels Pixel Test

The pixel test shall be performed from the central controller on command and automatically once a day During a pixel test the operational status of each pixel shall be tested and then transmitted to the central controller or laptop computer This pixel status test shall report back all LED color string errors within each pixel A list of defective LED color strings shall be provided listing string color line number module number column number and row number for the associated pixel for each defective string The pixel test must be completed in less than 05 seconds regardless of message status

Current CDOT and DIA requirement

True Message Display Verification (Pixel Read) The TMDV shall be performed during both message downloads and during every sign poll from the central controller or laptop computer The TMDV shall perform a real-time read of the displayed message and shall return the operational state of each LED color string within each pixel to the central controller as it is currently displayed to the motorist including any errors This shall allow the central controller operator to see what is visibly displayed to the motorist on an individual pixel basis During a TMDV the operational state of each LED color string within each pixel shall be read by the sign controller to allow the central controller or laptop computer to show the actual message including static flashing and alternating messages that are visibly displayed on the sign in a WYSIWYG format This pixel read shall take place while a message is displayed on the sign without disturbing the message in any way Any flashing flickering blinking dimming or other disturbance of the message during this pixel read shall be cause for rejection of the sign The TMDV shall be an actual real time read of LED color strings at the time of

Current CDOT and DIA requirement

DIA Parking Signs Page 4 of 5

the associated sign poll or message download and shall not be accomplished by simulating errors based on the last pixel test

16 Power Supplies and Sensors High-efficiency power supplies Current CDOT and DIA

requirement Redundant power supply Current CDOT and DIA

requirement Power supply sensors Current CDOT and DIA

requirement Operational status feedback of all sensors Current CDOT and DIA

requirement All LED module power supply voltages shall be continuously measured and monitored by the sign controller The sign controller shall provide these voltage readings to the master controller or laptop computer upon command When a voltage drops below a critical value an error message shall be generated and transmitted to the master controller or laptop computer

17 AC Electrical AC Electrical components will conform to NEC standards Current CDOT and DIA

requirement GFCI outlet 20 Controller and Controller Cabinet 21 Sign Controller Skyline Advanced Controller will be located within each sign housing The controller shall monitor and control the ventilation system and all sensors within the sign housing

Ability to control multiple signs on a single sign structure NTCIP compliance Current CDOT and DIA

requirement 22 Cabinet Type A Skyline extended pole cabinet will be provided Natural aluminum exterior finish Pull-out laptop shelf Door alarm 23 Environmental Control Humidity sensor Internal temperature sensor 24 AC Electrical Conformity with NEC standards Current CDOT and DIA

requirement Circuit breakers Current CDOT and DIA

requirement GFCI outlet 25 Surge Protection Two-stage AC power surge protection with feedback and automatic shutdownisolation

Current CDOT and DIA requirement

The system power shall be protected by two stages of transient voltage suppression devices Tripping of each stage (or both if tripped simultaneously) of the surge protection shall cause the sign controller to call central and report the error condition (for dialup operation) or report the error condition to central on the next poll (for multi-drop operation) There shall be an option that is either enabled or disabled and is selected and downloaded from the central controller to the sign controller When this option is enabled tripping of the second stage of surge protection shall prevent power from reaching any components of the sign until the surge protection has been replaced When this option is disabled the sign will continue to function normally after the second stage of surge protection is tripped

30 Software Signs and Controllers shall be fully compatible with the DIA NTCIP sign software at no additional cost to the department in accordance with these specifications

DIA Parking Signs Page 5 of 5

40 Warranty and Telephone Technical Support One-year limited parts return-to-factory warranty Current CDOT and DIA

requirement Lifetime standard telephone support Current CDOT and DIA

requirement

  • Cover Page
  • Cover Letter
    • Cover Letter
    • Transmittal Letter
      • Product Details
        • Sign Brochure
        • Sign Details
        • System Block Diagram
        • Wiring Block Diagram
          • Industry Compliances
            • ISO Certificates
            • UL Authorization
            • NTCIP
            • Welding Procedures-Employees
              • Component Cut Sheets
                • Kynar
                • Lexan
                • Latch
                • Heat Tape
                • GFI
                • Hub
                • Controller
                • Comm Surge
                • AC Surge
                • Ethernet
                • Power Supply
                • LED
                  • Drawings
Page 49: )5217 $&&(66 6/,0/,1( - Denver International Airportbusiness.flydenver.com/bizpdf/DIAID_2318.pdfSign housings are designed in accordance with AASHTO Standard Specifications for Structural

10

Packaging Box for Ammo Packs

Note For InGaN device the ammo pack packaging box contain ESD logo

Packaging Label

(i) Avago Mother Label (Available on packaging box of ammo pack and shipping box)

LABEL ON THISSIDE OF BOX

FROM LEFT SIDE OF BOXADHESIVE TAPE MUST BEFACING UPWARDS

ANODE LEAD LEAVESTHE BOX FIRST

(1P) Item Part Number

(1T) Lot Lot Number

LPN

(9D)MFG Date Manufacturing Date

(P) Customer Item

(V) Vendor ID

DeptID Made In Country of Origin

(Q) QTY Quantity

CAT Intensity Bin

BIN Color Bin

(9D) Date Code Date Code

STANDARD LABEL LS0002 RoHS Compliant e3 max temp 260C

For product information and a complete list of distributors please go to our web site wwwavagotechcom

Avago Avago Technologies and the A logo are trademarks of Avago Technologies in the United States and other countriesData subject to change Copyright copy 2005-2009 Avago Technologies All rights reserved AV02-2228EN - December 15 2009

(ii) Avago Baby Label (Only available on bulk packaging)

(1P) PART Part Number

(1T) LOT Lot Number

(9D)MFG DATE Manufacturing Date

CO Country of Origin

Customer PN

Supplier Code

QUANTITY Packing Quantity

CAT Intensity Bin

BIN Color Bin

DATECODE Date Code

RoHS Compliant e3 max temp 260C Lamps Baby Label

DISCLAIMER Avagorsquos products and software are not specifically designed manufactured or authorized for sale as parts components or assemblies for the planning construction maintenenace or direct operation of a nuclear facility or for use in medical devices or applications Customer is solely responsible and waives all rights to make claims against avago or its suppliers for all loss damage expense or liability in connection with such use

Contents of Submittal

DIA Parking Signs Page 1 of 5

Skyline Products Inc

General Specifications for Full Color LED Inserts

DIA Parking Signs Page 2 of 5

Specification for Full Color LED Inserts Notes

10 Full Color LED VMS Inserts

11 Quality Assurance

ISO 90012008 certification for design manufacturing and service Current CDOT and DIA requirement

12 General ETL Listed for UL 48 UL50 and UL 1433 Current CDOT and DIA

requirement 13 Housing Properties Sign housing are designed in accordance to AASHTO Standard Specifications for Structural Supports for Highway Signs Luminaires and Traffic Signals ndash 6th Edition for wind speeds of up to 140 mph AASHTO group load combinations include total sign weight dead load ice and wind loads and the design meets the fatigue requirements for truck-induced gusts Snow loading is include in design loads for applicable geographical regions

Current CDOT and DIA requirement

Sealed housing Welding compliance with AWS standards

All welding shall be by an inert gas process in accordance with the American Welding Society (AWS) Standards 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum The LED DMS manufacturerrsquos welders and welding procedures shall be certified by an ANSIAWS Certified Welding Inspector to the 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum Proof of certification of all the LED DMS manufacturerrsquos welders and applicable welding procedures shall be supplied with the submittals The name phone number and address off the ANSIAWS Certified Welding Inspector that certified the LED VMS manufacturerrsquos welders and procedures shall also be provided with the submittals

Current CDOT and DIA requirement

Black KYNAR 500 coated face on mask and borders mdash 30-year coating guaranteed to not chip fade or peel for 20 years

Current CDOT and DIA requirement

The lens panel assembly shall consist of a KYNAR 500 coated aluminum mask over a clear glazing The lens panel assembly shall be modular in design interchangeable without misalignment of the lens panel and the LED pixels and removable from within the main sign housing

Current CDOT and DIA requirement

Aluminum face (090rdquo) mask over glazing with apertures for the pixels The lens panel aluminum mask shall be 0090 inch minimum thickness and finished with a matte black licensed factory applied KYNAR 500 Resin Fluoropolymer based coating system It shall be perforated to provide an aperture for each pixel on the display modules Each aperture shall be as small as possible without blocking the LED light output at the required viewing angle The Skyline aluminum face mask with aperture system will significantly minimize glare on the sign as it blocks more than 73 of sun rays making it very legible even with direct sunlight This method should be required over a ldquolouverrdquo system Louvers create a shelf above each row of pixels collecting snow ice dirt etc and ultimately inhibiting the display

Current CDOT and DIA requirement

Polycarbonate glazing 18rdquoGE LEXAN XL102UV Single lift face that allows a single technician to easily lift the entire face for safe fast and easy access to all the internal sign components

Current CDOT and DIA requirement

Mounting brackets Skyline will work with the appropriate parties to develop a mounting system to accommodate for the type of sign being provided and the structure requirements

Natural aluminum finish (excluding face) Current CDOT and DIA requirement

14 Environmental Control 8 watt per foot heat tape will be installed along the bottom of entire display area Provided heat tape will be controlled by the Advanced Humidity Sensing System of the controller

Current CDOT and DIA requirement

DIA Parking Signs Page 3 of 5

Environmental Sensors (1) Photocell Sensor (1) Internal Temperature Sensor (1) Humidity Sensor (1) Door Alarm

15 LED Display and Electronics Electronics designed and tested to -40degC to 85degC Current CDOT and DIA

requirement True 18-inch display (275 inch vertical and horizontal pitch) Current CDOT and DIA

requirement Display Matrix 7 high x 30 wide Legibility distance 200-1200 feet Current CDOT and DIA

requirement Printed circuit board are built to IPC-A-610D Class 2 certification Current CDOT and DIA

requirement Display modules are easily removable and replicable without the use of any additional tools

Current CDOT and DIA requirement

LED type Each Pixel contains three strings of LEDs

String 1 AlInGaP 30 degree LEDs (Red) String 2 InGaN 30 degree LEDs (Green) String 3 InGaN 30 degree LEDs (Blue)

Pixel design brightness 12400 candela at 20 mA (18rdquo characters) Current CDOT and DIA

requirement LED drive current

Red LED lt 30mA Blue and Green LEDs lt 15mA

All LEDs will have standoffs providing superior LED cooling and eliminate corrosion LED pixel protection and alignment device Silicon conformal coat will conform to MIL-I-46058C Type SR and IPC-CC-830 standards

Current CDOT and DIA requirement

Uniform LED color and brightness 256 minimum brightness levels Pixel Test

The pixel test shall be performed from the central controller on command and automatically once a day During a pixel test the operational status of each pixel shall be tested and then transmitted to the central controller or laptop computer This pixel status test shall report back all LED color string errors within each pixel A list of defective LED color strings shall be provided listing string color line number module number column number and row number for the associated pixel for each defective string The pixel test must be completed in less than 05 seconds regardless of message status

Current CDOT and DIA requirement

True Message Display Verification (Pixel Read) The TMDV shall be performed during both message downloads and during every sign poll from the central controller or laptop computer The TMDV shall perform a real-time read of the displayed message and shall return the operational state of each LED color string within each pixel to the central controller as it is currently displayed to the motorist including any errors This shall allow the central controller operator to see what is visibly displayed to the motorist on an individual pixel basis During a TMDV the operational state of each LED color string within each pixel shall be read by the sign controller to allow the central controller or laptop computer to show the actual message including static flashing and alternating messages that are visibly displayed on the sign in a WYSIWYG format This pixel read shall take place while a message is displayed on the sign without disturbing the message in any way Any flashing flickering blinking dimming or other disturbance of the message during this pixel read shall be cause for rejection of the sign The TMDV shall be an actual real time read of LED color strings at the time of

Current CDOT and DIA requirement

DIA Parking Signs Page 4 of 5

the associated sign poll or message download and shall not be accomplished by simulating errors based on the last pixel test

16 Power Supplies and Sensors High-efficiency power supplies Current CDOT and DIA

requirement Redundant power supply Current CDOT and DIA

requirement Power supply sensors Current CDOT and DIA

requirement Operational status feedback of all sensors Current CDOT and DIA

requirement All LED module power supply voltages shall be continuously measured and monitored by the sign controller The sign controller shall provide these voltage readings to the master controller or laptop computer upon command When a voltage drops below a critical value an error message shall be generated and transmitted to the master controller or laptop computer

17 AC Electrical AC Electrical components will conform to NEC standards Current CDOT and DIA

requirement GFCI outlet 20 Controller and Controller Cabinet 21 Sign Controller Skyline Advanced Controller will be located within each sign housing The controller shall monitor and control the ventilation system and all sensors within the sign housing

Ability to control multiple signs on a single sign structure NTCIP compliance Current CDOT and DIA

requirement 22 Cabinet Type A Skyline extended pole cabinet will be provided Natural aluminum exterior finish Pull-out laptop shelf Door alarm 23 Environmental Control Humidity sensor Internal temperature sensor 24 AC Electrical Conformity with NEC standards Current CDOT and DIA

requirement Circuit breakers Current CDOT and DIA

requirement GFCI outlet 25 Surge Protection Two-stage AC power surge protection with feedback and automatic shutdownisolation

Current CDOT and DIA requirement

The system power shall be protected by two stages of transient voltage suppression devices Tripping of each stage (or both if tripped simultaneously) of the surge protection shall cause the sign controller to call central and report the error condition (for dialup operation) or report the error condition to central on the next poll (for multi-drop operation) There shall be an option that is either enabled or disabled and is selected and downloaded from the central controller to the sign controller When this option is enabled tripping of the second stage of surge protection shall prevent power from reaching any components of the sign until the surge protection has been replaced When this option is disabled the sign will continue to function normally after the second stage of surge protection is tripped

30 Software Signs and Controllers shall be fully compatible with the DIA NTCIP sign software at no additional cost to the department in accordance with these specifications

DIA Parking Signs Page 5 of 5

40 Warranty and Telephone Technical Support One-year limited parts return-to-factory warranty Current CDOT and DIA

requirement Lifetime standard telephone support Current CDOT and DIA

requirement

  • Cover Page
  • Cover Letter
    • Cover Letter
    • Transmittal Letter
      • Product Details
        • Sign Brochure
        • Sign Details
        • System Block Diagram
        • Wiring Block Diagram
          • Industry Compliances
            • ISO Certificates
            • UL Authorization
            • NTCIP
            • Welding Procedures-Employees
              • Component Cut Sheets
                • Kynar
                • Lexan
                • Latch
                • Heat Tape
                • GFI
                • Hub
                • Controller
                • Comm Surge
                • AC Surge
                • Ethernet
                • Power Supply
                • LED
                  • Drawings
Page 50: )5217 $&&(66 6/,0/,1( - Denver International Airportbusiness.flydenver.com/bizpdf/DIAID_2318.pdfSign housings are designed in accordance with AASHTO Standard Specifications for Structural

For product information and a complete list of distributors please go to our web site wwwavagotechcom

Avago Avago Technologies and the A logo are trademarks of Avago Technologies in the United States and other countriesData subject to change Copyright copy 2005-2009 Avago Technologies All rights reserved AV02-2228EN - December 15 2009

(ii) Avago Baby Label (Only available on bulk packaging)

(1P) PART Part Number

(1T) LOT Lot Number

(9D)MFG DATE Manufacturing Date

CO Country of Origin

Customer PN

Supplier Code

QUANTITY Packing Quantity

CAT Intensity Bin

BIN Color Bin

DATECODE Date Code

RoHS Compliant e3 max temp 260C Lamps Baby Label

DISCLAIMER Avagorsquos products and software are not specifically designed manufactured or authorized for sale as parts components or assemblies for the planning construction maintenenace or direct operation of a nuclear facility or for use in medical devices or applications Customer is solely responsible and waives all rights to make claims against avago or its suppliers for all loss damage expense or liability in connection with such use

Contents of Submittal

DIA Parking Signs Page 1 of 5

Skyline Products Inc

General Specifications for Full Color LED Inserts

DIA Parking Signs Page 2 of 5

Specification for Full Color LED Inserts Notes

10 Full Color LED VMS Inserts

11 Quality Assurance

ISO 90012008 certification for design manufacturing and service Current CDOT and DIA requirement

12 General ETL Listed for UL 48 UL50 and UL 1433 Current CDOT and DIA

requirement 13 Housing Properties Sign housing are designed in accordance to AASHTO Standard Specifications for Structural Supports for Highway Signs Luminaires and Traffic Signals ndash 6th Edition for wind speeds of up to 140 mph AASHTO group load combinations include total sign weight dead load ice and wind loads and the design meets the fatigue requirements for truck-induced gusts Snow loading is include in design loads for applicable geographical regions

Current CDOT and DIA requirement

Sealed housing Welding compliance with AWS standards

All welding shall be by an inert gas process in accordance with the American Welding Society (AWS) Standards 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum The LED DMS manufacturerrsquos welders and welding procedures shall be certified by an ANSIAWS Certified Welding Inspector to the 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum Proof of certification of all the LED DMS manufacturerrsquos welders and applicable welding procedures shall be supplied with the submittals The name phone number and address off the ANSIAWS Certified Welding Inspector that certified the LED VMS manufacturerrsquos welders and procedures shall also be provided with the submittals

Current CDOT and DIA requirement

Black KYNAR 500 coated face on mask and borders mdash 30-year coating guaranteed to not chip fade or peel for 20 years

Current CDOT and DIA requirement

The lens panel assembly shall consist of a KYNAR 500 coated aluminum mask over a clear glazing The lens panel assembly shall be modular in design interchangeable without misalignment of the lens panel and the LED pixels and removable from within the main sign housing

Current CDOT and DIA requirement

Aluminum face (090rdquo) mask over glazing with apertures for the pixels The lens panel aluminum mask shall be 0090 inch minimum thickness and finished with a matte black licensed factory applied KYNAR 500 Resin Fluoropolymer based coating system It shall be perforated to provide an aperture for each pixel on the display modules Each aperture shall be as small as possible without blocking the LED light output at the required viewing angle The Skyline aluminum face mask with aperture system will significantly minimize glare on the sign as it blocks more than 73 of sun rays making it very legible even with direct sunlight This method should be required over a ldquolouverrdquo system Louvers create a shelf above each row of pixels collecting snow ice dirt etc and ultimately inhibiting the display

Current CDOT and DIA requirement

Polycarbonate glazing 18rdquoGE LEXAN XL102UV Single lift face that allows a single technician to easily lift the entire face for safe fast and easy access to all the internal sign components

Current CDOT and DIA requirement

Mounting brackets Skyline will work with the appropriate parties to develop a mounting system to accommodate for the type of sign being provided and the structure requirements

Natural aluminum finish (excluding face) Current CDOT and DIA requirement

14 Environmental Control 8 watt per foot heat tape will be installed along the bottom of entire display area Provided heat tape will be controlled by the Advanced Humidity Sensing System of the controller

Current CDOT and DIA requirement

DIA Parking Signs Page 3 of 5

Environmental Sensors (1) Photocell Sensor (1) Internal Temperature Sensor (1) Humidity Sensor (1) Door Alarm

15 LED Display and Electronics Electronics designed and tested to -40degC to 85degC Current CDOT and DIA

requirement True 18-inch display (275 inch vertical and horizontal pitch) Current CDOT and DIA

requirement Display Matrix 7 high x 30 wide Legibility distance 200-1200 feet Current CDOT and DIA

requirement Printed circuit board are built to IPC-A-610D Class 2 certification Current CDOT and DIA

requirement Display modules are easily removable and replicable without the use of any additional tools

Current CDOT and DIA requirement

LED type Each Pixel contains three strings of LEDs

String 1 AlInGaP 30 degree LEDs (Red) String 2 InGaN 30 degree LEDs (Green) String 3 InGaN 30 degree LEDs (Blue)

Pixel design brightness 12400 candela at 20 mA (18rdquo characters) Current CDOT and DIA

requirement LED drive current

Red LED lt 30mA Blue and Green LEDs lt 15mA

All LEDs will have standoffs providing superior LED cooling and eliminate corrosion LED pixel protection and alignment device Silicon conformal coat will conform to MIL-I-46058C Type SR and IPC-CC-830 standards

Current CDOT and DIA requirement

Uniform LED color and brightness 256 minimum brightness levels Pixel Test

The pixel test shall be performed from the central controller on command and automatically once a day During a pixel test the operational status of each pixel shall be tested and then transmitted to the central controller or laptop computer This pixel status test shall report back all LED color string errors within each pixel A list of defective LED color strings shall be provided listing string color line number module number column number and row number for the associated pixel for each defective string The pixel test must be completed in less than 05 seconds regardless of message status

Current CDOT and DIA requirement

True Message Display Verification (Pixel Read) The TMDV shall be performed during both message downloads and during every sign poll from the central controller or laptop computer The TMDV shall perform a real-time read of the displayed message and shall return the operational state of each LED color string within each pixel to the central controller as it is currently displayed to the motorist including any errors This shall allow the central controller operator to see what is visibly displayed to the motorist on an individual pixel basis During a TMDV the operational state of each LED color string within each pixel shall be read by the sign controller to allow the central controller or laptop computer to show the actual message including static flashing and alternating messages that are visibly displayed on the sign in a WYSIWYG format This pixel read shall take place while a message is displayed on the sign without disturbing the message in any way Any flashing flickering blinking dimming or other disturbance of the message during this pixel read shall be cause for rejection of the sign The TMDV shall be an actual real time read of LED color strings at the time of

Current CDOT and DIA requirement

DIA Parking Signs Page 4 of 5

the associated sign poll or message download and shall not be accomplished by simulating errors based on the last pixel test

16 Power Supplies and Sensors High-efficiency power supplies Current CDOT and DIA

requirement Redundant power supply Current CDOT and DIA

requirement Power supply sensors Current CDOT and DIA

requirement Operational status feedback of all sensors Current CDOT and DIA

requirement All LED module power supply voltages shall be continuously measured and monitored by the sign controller The sign controller shall provide these voltage readings to the master controller or laptop computer upon command When a voltage drops below a critical value an error message shall be generated and transmitted to the master controller or laptop computer

17 AC Electrical AC Electrical components will conform to NEC standards Current CDOT and DIA

requirement GFCI outlet 20 Controller and Controller Cabinet 21 Sign Controller Skyline Advanced Controller will be located within each sign housing The controller shall monitor and control the ventilation system and all sensors within the sign housing

Ability to control multiple signs on a single sign structure NTCIP compliance Current CDOT and DIA

requirement 22 Cabinet Type A Skyline extended pole cabinet will be provided Natural aluminum exterior finish Pull-out laptop shelf Door alarm 23 Environmental Control Humidity sensor Internal temperature sensor 24 AC Electrical Conformity with NEC standards Current CDOT and DIA

requirement Circuit breakers Current CDOT and DIA

requirement GFCI outlet 25 Surge Protection Two-stage AC power surge protection with feedback and automatic shutdownisolation

Current CDOT and DIA requirement

The system power shall be protected by two stages of transient voltage suppression devices Tripping of each stage (or both if tripped simultaneously) of the surge protection shall cause the sign controller to call central and report the error condition (for dialup operation) or report the error condition to central on the next poll (for multi-drop operation) There shall be an option that is either enabled or disabled and is selected and downloaded from the central controller to the sign controller When this option is enabled tripping of the second stage of surge protection shall prevent power from reaching any components of the sign until the surge protection has been replaced When this option is disabled the sign will continue to function normally after the second stage of surge protection is tripped

30 Software Signs and Controllers shall be fully compatible with the DIA NTCIP sign software at no additional cost to the department in accordance with these specifications

DIA Parking Signs Page 5 of 5

40 Warranty and Telephone Technical Support One-year limited parts return-to-factory warranty Current CDOT and DIA

requirement Lifetime standard telephone support Current CDOT and DIA

requirement

  • Cover Page
  • Cover Letter
    • Cover Letter
    • Transmittal Letter
      • Product Details
        • Sign Brochure
        • Sign Details
        • System Block Diagram
        • Wiring Block Diagram
          • Industry Compliances
            • ISO Certificates
            • UL Authorization
            • NTCIP
            • Welding Procedures-Employees
              • Component Cut Sheets
                • Kynar
                • Lexan
                • Latch
                • Heat Tape
                • GFI
                • Hub
                • Controller
                • Comm Surge
                • AC Surge
                • Ethernet
                • Power Supply
                • LED
                  • Drawings
Page 51: )5217 $&&(66 6/,0/,1( - Denver International Airportbusiness.flydenver.com/bizpdf/DIAID_2318.pdfSign housings are designed in accordance with AASHTO Standard Specifications for Structural

Contents of Submittal

DIA Parking Signs Page 1 of 5

Skyline Products Inc

General Specifications for Full Color LED Inserts

DIA Parking Signs Page 2 of 5

Specification for Full Color LED Inserts Notes

10 Full Color LED VMS Inserts

11 Quality Assurance

ISO 90012008 certification for design manufacturing and service Current CDOT and DIA requirement

12 General ETL Listed for UL 48 UL50 and UL 1433 Current CDOT and DIA

requirement 13 Housing Properties Sign housing are designed in accordance to AASHTO Standard Specifications for Structural Supports for Highway Signs Luminaires and Traffic Signals ndash 6th Edition for wind speeds of up to 140 mph AASHTO group load combinations include total sign weight dead load ice and wind loads and the design meets the fatigue requirements for truck-induced gusts Snow loading is include in design loads for applicable geographical regions

Current CDOT and DIA requirement

Sealed housing Welding compliance with AWS standards

All welding shall be by an inert gas process in accordance with the American Welding Society (AWS) Standards 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum The LED DMS manufacturerrsquos welders and welding procedures shall be certified by an ANSIAWS Certified Welding Inspector to the 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum Proof of certification of all the LED DMS manufacturerrsquos welders and applicable welding procedures shall be supplied with the submittals The name phone number and address off the ANSIAWS Certified Welding Inspector that certified the LED VMS manufacturerrsquos welders and procedures shall also be provided with the submittals

Current CDOT and DIA requirement

Black KYNAR 500 coated face on mask and borders mdash 30-year coating guaranteed to not chip fade or peel for 20 years

Current CDOT and DIA requirement

The lens panel assembly shall consist of a KYNAR 500 coated aluminum mask over a clear glazing The lens panel assembly shall be modular in design interchangeable without misalignment of the lens panel and the LED pixels and removable from within the main sign housing

Current CDOT and DIA requirement

Aluminum face (090rdquo) mask over glazing with apertures for the pixels The lens panel aluminum mask shall be 0090 inch minimum thickness and finished with a matte black licensed factory applied KYNAR 500 Resin Fluoropolymer based coating system It shall be perforated to provide an aperture for each pixel on the display modules Each aperture shall be as small as possible without blocking the LED light output at the required viewing angle The Skyline aluminum face mask with aperture system will significantly minimize glare on the sign as it blocks more than 73 of sun rays making it very legible even with direct sunlight This method should be required over a ldquolouverrdquo system Louvers create a shelf above each row of pixels collecting snow ice dirt etc and ultimately inhibiting the display

Current CDOT and DIA requirement

Polycarbonate glazing 18rdquoGE LEXAN XL102UV Single lift face that allows a single technician to easily lift the entire face for safe fast and easy access to all the internal sign components

Current CDOT and DIA requirement

Mounting brackets Skyline will work with the appropriate parties to develop a mounting system to accommodate for the type of sign being provided and the structure requirements

Natural aluminum finish (excluding face) Current CDOT and DIA requirement

14 Environmental Control 8 watt per foot heat tape will be installed along the bottom of entire display area Provided heat tape will be controlled by the Advanced Humidity Sensing System of the controller

Current CDOT and DIA requirement

DIA Parking Signs Page 3 of 5

Environmental Sensors (1) Photocell Sensor (1) Internal Temperature Sensor (1) Humidity Sensor (1) Door Alarm

15 LED Display and Electronics Electronics designed and tested to -40degC to 85degC Current CDOT and DIA

requirement True 18-inch display (275 inch vertical and horizontal pitch) Current CDOT and DIA

requirement Display Matrix 7 high x 30 wide Legibility distance 200-1200 feet Current CDOT and DIA

requirement Printed circuit board are built to IPC-A-610D Class 2 certification Current CDOT and DIA

requirement Display modules are easily removable and replicable without the use of any additional tools

Current CDOT and DIA requirement

LED type Each Pixel contains three strings of LEDs

String 1 AlInGaP 30 degree LEDs (Red) String 2 InGaN 30 degree LEDs (Green) String 3 InGaN 30 degree LEDs (Blue)

Pixel design brightness 12400 candela at 20 mA (18rdquo characters) Current CDOT and DIA

requirement LED drive current

Red LED lt 30mA Blue and Green LEDs lt 15mA

All LEDs will have standoffs providing superior LED cooling and eliminate corrosion LED pixel protection and alignment device Silicon conformal coat will conform to MIL-I-46058C Type SR and IPC-CC-830 standards

Current CDOT and DIA requirement

Uniform LED color and brightness 256 minimum brightness levels Pixel Test

The pixel test shall be performed from the central controller on command and automatically once a day During a pixel test the operational status of each pixel shall be tested and then transmitted to the central controller or laptop computer This pixel status test shall report back all LED color string errors within each pixel A list of defective LED color strings shall be provided listing string color line number module number column number and row number for the associated pixel for each defective string The pixel test must be completed in less than 05 seconds regardless of message status

Current CDOT and DIA requirement

True Message Display Verification (Pixel Read) The TMDV shall be performed during both message downloads and during every sign poll from the central controller or laptop computer The TMDV shall perform a real-time read of the displayed message and shall return the operational state of each LED color string within each pixel to the central controller as it is currently displayed to the motorist including any errors This shall allow the central controller operator to see what is visibly displayed to the motorist on an individual pixel basis During a TMDV the operational state of each LED color string within each pixel shall be read by the sign controller to allow the central controller or laptop computer to show the actual message including static flashing and alternating messages that are visibly displayed on the sign in a WYSIWYG format This pixel read shall take place while a message is displayed on the sign without disturbing the message in any way Any flashing flickering blinking dimming or other disturbance of the message during this pixel read shall be cause for rejection of the sign The TMDV shall be an actual real time read of LED color strings at the time of

Current CDOT and DIA requirement

DIA Parking Signs Page 4 of 5

the associated sign poll or message download and shall not be accomplished by simulating errors based on the last pixel test

16 Power Supplies and Sensors High-efficiency power supplies Current CDOT and DIA

requirement Redundant power supply Current CDOT and DIA

requirement Power supply sensors Current CDOT and DIA

requirement Operational status feedback of all sensors Current CDOT and DIA

requirement All LED module power supply voltages shall be continuously measured and monitored by the sign controller The sign controller shall provide these voltage readings to the master controller or laptop computer upon command When a voltage drops below a critical value an error message shall be generated and transmitted to the master controller or laptop computer

17 AC Electrical AC Electrical components will conform to NEC standards Current CDOT and DIA

requirement GFCI outlet 20 Controller and Controller Cabinet 21 Sign Controller Skyline Advanced Controller will be located within each sign housing The controller shall monitor and control the ventilation system and all sensors within the sign housing

Ability to control multiple signs on a single sign structure NTCIP compliance Current CDOT and DIA

requirement 22 Cabinet Type A Skyline extended pole cabinet will be provided Natural aluminum exterior finish Pull-out laptop shelf Door alarm 23 Environmental Control Humidity sensor Internal temperature sensor 24 AC Electrical Conformity with NEC standards Current CDOT and DIA

requirement Circuit breakers Current CDOT and DIA

requirement GFCI outlet 25 Surge Protection Two-stage AC power surge protection with feedback and automatic shutdownisolation

Current CDOT and DIA requirement

The system power shall be protected by two stages of transient voltage suppression devices Tripping of each stage (or both if tripped simultaneously) of the surge protection shall cause the sign controller to call central and report the error condition (for dialup operation) or report the error condition to central on the next poll (for multi-drop operation) There shall be an option that is either enabled or disabled and is selected and downloaded from the central controller to the sign controller When this option is enabled tripping of the second stage of surge protection shall prevent power from reaching any components of the sign until the surge protection has been replaced When this option is disabled the sign will continue to function normally after the second stage of surge protection is tripped

30 Software Signs and Controllers shall be fully compatible with the DIA NTCIP sign software at no additional cost to the department in accordance with these specifications

DIA Parking Signs Page 5 of 5

40 Warranty and Telephone Technical Support One-year limited parts return-to-factory warranty Current CDOT and DIA

requirement Lifetime standard telephone support Current CDOT and DIA

requirement

  • Cover Page
  • Cover Letter
    • Cover Letter
    • Transmittal Letter
      • Product Details
        • Sign Brochure
        • Sign Details
        • System Block Diagram
        • Wiring Block Diagram
          • Industry Compliances
            • ISO Certificates
            • UL Authorization
            • NTCIP
            • Welding Procedures-Employees
              • Component Cut Sheets
                • Kynar
                • Lexan
                • Latch
                • Heat Tape
                • GFI
                • Hub
                • Controller
                • Comm Surge
                • AC Surge
                • Ethernet
                • Power Supply
                • LED
                  • Drawings
Page 52: )5217 $&&(66 6/,0/,1( - Denver International Airportbusiness.flydenver.com/bizpdf/DIAID_2318.pdfSign housings are designed in accordance with AASHTO Standard Specifications for Structural

DIA Parking Signs Page 1 of 5

Skyline Products Inc

General Specifications for Full Color LED Inserts

DIA Parking Signs Page 2 of 5

Specification for Full Color LED Inserts Notes

10 Full Color LED VMS Inserts

11 Quality Assurance

ISO 90012008 certification for design manufacturing and service Current CDOT and DIA requirement

12 General ETL Listed for UL 48 UL50 and UL 1433 Current CDOT and DIA

requirement 13 Housing Properties Sign housing are designed in accordance to AASHTO Standard Specifications for Structural Supports for Highway Signs Luminaires and Traffic Signals ndash 6th Edition for wind speeds of up to 140 mph AASHTO group load combinations include total sign weight dead load ice and wind loads and the design meets the fatigue requirements for truck-induced gusts Snow loading is include in design loads for applicable geographical regions

Current CDOT and DIA requirement

Sealed housing Welding compliance with AWS standards

All welding shall be by an inert gas process in accordance with the American Welding Society (AWS) Standards 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum The LED DMS manufacturerrsquos welders and welding procedures shall be certified by an ANSIAWS Certified Welding Inspector to the 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum Proof of certification of all the LED DMS manufacturerrsquos welders and applicable welding procedures shall be supplied with the submittals The name phone number and address off the ANSIAWS Certified Welding Inspector that certified the LED VMS manufacturerrsquos welders and procedures shall also be provided with the submittals

Current CDOT and DIA requirement

Black KYNAR 500 coated face on mask and borders mdash 30-year coating guaranteed to not chip fade or peel for 20 years

Current CDOT and DIA requirement

The lens panel assembly shall consist of a KYNAR 500 coated aluminum mask over a clear glazing The lens panel assembly shall be modular in design interchangeable without misalignment of the lens panel and the LED pixels and removable from within the main sign housing

Current CDOT and DIA requirement

Aluminum face (090rdquo) mask over glazing with apertures for the pixels The lens panel aluminum mask shall be 0090 inch minimum thickness and finished with a matte black licensed factory applied KYNAR 500 Resin Fluoropolymer based coating system It shall be perforated to provide an aperture for each pixel on the display modules Each aperture shall be as small as possible without blocking the LED light output at the required viewing angle The Skyline aluminum face mask with aperture system will significantly minimize glare on the sign as it blocks more than 73 of sun rays making it very legible even with direct sunlight This method should be required over a ldquolouverrdquo system Louvers create a shelf above each row of pixels collecting snow ice dirt etc and ultimately inhibiting the display

Current CDOT and DIA requirement

Polycarbonate glazing 18rdquoGE LEXAN XL102UV Single lift face that allows a single technician to easily lift the entire face for safe fast and easy access to all the internal sign components

Current CDOT and DIA requirement

Mounting brackets Skyline will work with the appropriate parties to develop a mounting system to accommodate for the type of sign being provided and the structure requirements

Natural aluminum finish (excluding face) Current CDOT and DIA requirement

14 Environmental Control 8 watt per foot heat tape will be installed along the bottom of entire display area Provided heat tape will be controlled by the Advanced Humidity Sensing System of the controller

Current CDOT and DIA requirement

DIA Parking Signs Page 3 of 5

Environmental Sensors (1) Photocell Sensor (1) Internal Temperature Sensor (1) Humidity Sensor (1) Door Alarm

15 LED Display and Electronics Electronics designed and tested to -40degC to 85degC Current CDOT and DIA

requirement True 18-inch display (275 inch vertical and horizontal pitch) Current CDOT and DIA

requirement Display Matrix 7 high x 30 wide Legibility distance 200-1200 feet Current CDOT and DIA

requirement Printed circuit board are built to IPC-A-610D Class 2 certification Current CDOT and DIA

requirement Display modules are easily removable and replicable without the use of any additional tools

Current CDOT and DIA requirement

LED type Each Pixel contains three strings of LEDs

String 1 AlInGaP 30 degree LEDs (Red) String 2 InGaN 30 degree LEDs (Green) String 3 InGaN 30 degree LEDs (Blue)

Pixel design brightness 12400 candela at 20 mA (18rdquo characters) Current CDOT and DIA

requirement LED drive current

Red LED lt 30mA Blue and Green LEDs lt 15mA

All LEDs will have standoffs providing superior LED cooling and eliminate corrosion LED pixel protection and alignment device Silicon conformal coat will conform to MIL-I-46058C Type SR and IPC-CC-830 standards

Current CDOT and DIA requirement

Uniform LED color and brightness 256 minimum brightness levels Pixel Test

The pixel test shall be performed from the central controller on command and automatically once a day During a pixel test the operational status of each pixel shall be tested and then transmitted to the central controller or laptop computer This pixel status test shall report back all LED color string errors within each pixel A list of defective LED color strings shall be provided listing string color line number module number column number and row number for the associated pixel for each defective string The pixel test must be completed in less than 05 seconds regardless of message status

Current CDOT and DIA requirement

True Message Display Verification (Pixel Read) The TMDV shall be performed during both message downloads and during every sign poll from the central controller or laptop computer The TMDV shall perform a real-time read of the displayed message and shall return the operational state of each LED color string within each pixel to the central controller as it is currently displayed to the motorist including any errors This shall allow the central controller operator to see what is visibly displayed to the motorist on an individual pixel basis During a TMDV the operational state of each LED color string within each pixel shall be read by the sign controller to allow the central controller or laptop computer to show the actual message including static flashing and alternating messages that are visibly displayed on the sign in a WYSIWYG format This pixel read shall take place while a message is displayed on the sign without disturbing the message in any way Any flashing flickering blinking dimming or other disturbance of the message during this pixel read shall be cause for rejection of the sign The TMDV shall be an actual real time read of LED color strings at the time of

Current CDOT and DIA requirement

DIA Parking Signs Page 4 of 5

the associated sign poll or message download and shall not be accomplished by simulating errors based on the last pixel test

16 Power Supplies and Sensors High-efficiency power supplies Current CDOT and DIA

requirement Redundant power supply Current CDOT and DIA

requirement Power supply sensors Current CDOT and DIA

requirement Operational status feedback of all sensors Current CDOT and DIA

requirement All LED module power supply voltages shall be continuously measured and monitored by the sign controller The sign controller shall provide these voltage readings to the master controller or laptop computer upon command When a voltage drops below a critical value an error message shall be generated and transmitted to the master controller or laptop computer

17 AC Electrical AC Electrical components will conform to NEC standards Current CDOT and DIA

requirement GFCI outlet 20 Controller and Controller Cabinet 21 Sign Controller Skyline Advanced Controller will be located within each sign housing The controller shall monitor and control the ventilation system and all sensors within the sign housing

Ability to control multiple signs on a single sign structure NTCIP compliance Current CDOT and DIA

requirement 22 Cabinet Type A Skyline extended pole cabinet will be provided Natural aluminum exterior finish Pull-out laptop shelf Door alarm 23 Environmental Control Humidity sensor Internal temperature sensor 24 AC Electrical Conformity with NEC standards Current CDOT and DIA

requirement Circuit breakers Current CDOT and DIA

requirement GFCI outlet 25 Surge Protection Two-stage AC power surge protection with feedback and automatic shutdownisolation

Current CDOT and DIA requirement

The system power shall be protected by two stages of transient voltage suppression devices Tripping of each stage (or both if tripped simultaneously) of the surge protection shall cause the sign controller to call central and report the error condition (for dialup operation) or report the error condition to central on the next poll (for multi-drop operation) There shall be an option that is either enabled or disabled and is selected and downloaded from the central controller to the sign controller When this option is enabled tripping of the second stage of surge protection shall prevent power from reaching any components of the sign until the surge protection has been replaced When this option is disabled the sign will continue to function normally after the second stage of surge protection is tripped

30 Software Signs and Controllers shall be fully compatible with the DIA NTCIP sign software at no additional cost to the department in accordance with these specifications

DIA Parking Signs Page 5 of 5

40 Warranty and Telephone Technical Support One-year limited parts return-to-factory warranty Current CDOT and DIA

requirement Lifetime standard telephone support Current CDOT and DIA

requirement

  • Cover Page
  • Cover Letter
    • Cover Letter
    • Transmittal Letter
      • Product Details
        • Sign Brochure
        • Sign Details
        • System Block Diagram
        • Wiring Block Diagram
          • Industry Compliances
            • ISO Certificates
            • UL Authorization
            • NTCIP
            • Welding Procedures-Employees
              • Component Cut Sheets
                • Kynar
                • Lexan
                • Latch
                • Heat Tape
                • GFI
                • Hub
                • Controller
                • Comm Surge
                • AC Surge
                • Ethernet
                • Power Supply
                • LED
                  • Drawings
Page 53: )5217 $&&(66 6/,0/,1( - Denver International Airportbusiness.flydenver.com/bizpdf/DIAID_2318.pdfSign housings are designed in accordance with AASHTO Standard Specifications for Structural

DIA Parking Signs Page 2 of 5

Specification for Full Color LED Inserts Notes

10 Full Color LED VMS Inserts

11 Quality Assurance

ISO 90012008 certification for design manufacturing and service Current CDOT and DIA requirement

12 General ETL Listed for UL 48 UL50 and UL 1433 Current CDOT and DIA

requirement 13 Housing Properties Sign housing are designed in accordance to AASHTO Standard Specifications for Structural Supports for Highway Signs Luminaires and Traffic Signals ndash 6th Edition for wind speeds of up to 140 mph AASHTO group load combinations include total sign weight dead load ice and wind loads and the design meets the fatigue requirements for truck-induced gusts Snow loading is include in design loads for applicable geographical regions

Current CDOT and DIA requirement

Sealed housing Welding compliance with AWS standards

All welding shall be by an inert gas process in accordance with the American Welding Society (AWS) Standards 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum The LED DMS manufacturerrsquos welders and welding procedures shall be certified by an ANSIAWS Certified Welding Inspector to the 2008 ANSIAWS D12D12M Structural Welding Code for Aluminum Proof of certification of all the LED DMS manufacturerrsquos welders and applicable welding procedures shall be supplied with the submittals The name phone number and address off the ANSIAWS Certified Welding Inspector that certified the LED VMS manufacturerrsquos welders and procedures shall also be provided with the submittals

Current CDOT and DIA requirement

Black KYNAR 500 coated face on mask and borders mdash 30-year coating guaranteed to not chip fade or peel for 20 years

Current CDOT and DIA requirement

The lens panel assembly shall consist of a KYNAR 500 coated aluminum mask over a clear glazing The lens panel assembly shall be modular in design interchangeable without misalignment of the lens panel and the LED pixels and removable from within the main sign housing

Current CDOT and DIA requirement

Aluminum face (090rdquo) mask over glazing with apertures for the pixels The lens panel aluminum mask shall be 0090 inch minimum thickness and finished with a matte black licensed factory applied KYNAR 500 Resin Fluoropolymer based coating system It shall be perforated to provide an aperture for each pixel on the display modules Each aperture shall be as small as possible without blocking the LED light output at the required viewing angle The Skyline aluminum face mask with aperture system will significantly minimize glare on the sign as it blocks more than 73 of sun rays making it very legible even with direct sunlight This method should be required over a ldquolouverrdquo system Louvers create a shelf above each row of pixels collecting snow ice dirt etc and ultimately inhibiting the display

Current CDOT and DIA requirement

Polycarbonate glazing 18rdquoGE LEXAN XL102UV Single lift face that allows a single technician to easily lift the entire face for safe fast and easy access to all the internal sign components

Current CDOT and DIA requirement

Mounting brackets Skyline will work with the appropriate parties to develop a mounting system to accommodate for the type of sign being provided and the structure requirements

Natural aluminum finish (excluding face) Current CDOT and DIA requirement

14 Environmental Control 8 watt per foot heat tape will be installed along the bottom of entire display area Provided heat tape will be controlled by the Advanced Humidity Sensing System of the controller

Current CDOT and DIA requirement

DIA Parking Signs Page 3 of 5

Environmental Sensors (1) Photocell Sensor (1) Internal Temperature Sensor (1) Humidity Sensor (1) Door Alarm

15 LED Display and Electronics Electronics designed and tested to -40degC to 85degC Current CDOT and DIA

requirement True 18-inch display (275 inch vertical and horizontal pitch) Current CDOT and DIA

requirement Display Matrix 7 high x 30 wide Legibility distance 200-1200 feet Current CDOT and DIA

requirement Printed circuit board are built to IPC-A-610D Class 2 certification Current CDOT and DIA

requirement Display modules are easily removable and replicable without the use of any additional tools

Current CDOT and DIA requirement

LED type Each Pixel contains three strings of LEDs

String 1 AlInGaP 30 degree LEDs (Red) String 2 InGaN 30 degree LEDs (Green) String 3 InGaN 30 degree LEDs (Blue)

Pixel design brightness 12400 candela at 20 mA (18rdquo characters) Current CDOT and DIA

requirement LED drive current

Red LED lt 30mA Blue and Green LEDs lt 15mA

All LEDs will have standoffs providing superior LED cooling and eliminate corrosion LED pixel protection and alignment device Silicon conformal coat will conform to MIL-I-46058C Type SR and IPC-CC-830 standards

Current CDOT and DIA requirement

Uniform LED color and brightness 256 minimum brightness levels Pixel Test

The pixel test shall be performed from the central controller on command and automatically once a day During a pixel test the operational status of each pixel shall be tested and then transmitted to the central controller or laptop computer This pixel status test shall report back all LED color string errors within each pixel A list of defective LED color strings shall be provided listing string color line number module number column number and row number for the associated pixel for each defective string The pixel test must be completed in less than 05 seconds regardless of message status

Current CDOT and DIA requirement

True Message Display Verification (Pixel Read) The TMDV shall be performed during both message downloads and during every sign poll from the central controller or laptop computer The TMDV shall perform a real-time read of the displayed message and shall return the operational state of each LED color string within each pixel to the central controller as it is currently displayed to the motorist including any errors This shall allow the central controller operator to see what is visibly displayed to the motorist on an individual pixel basis During a TMDV the operational state of each LED color string within each pixel shall be read by the sign controller to allow the central controller or laptop computer to show the actual message including static flashing and alternating messages that are visibly displayed on the sign in a WYSIWYG format This pixel read shall take place while a message is displayed on the sign without disturbing the message in any way Any flashing flickering blinking dimming or other disturbance of the message during this pixel read shall be cause for rejection of the sign The TMDV shall be an actual real time read of LED color strings at the time of

Current CDOT and DIA requirement

DIA Parking Signs Page 4 of 5

the associated sign poll or message download and shall not be accomplished by simulating errors based on the last pixel test

16 Power Supplies and Sensors High-efficiency power supplies Current CDOT and DIA

requirement Redundant power supply Current CDOT and DIA

requirement Power supply sensors Current CDOT and DIA

requirement Operational status feedback of all sensors Current CDOT and DIA

requirement All LED module power supply voltages shall be continuously measured and monitored by the sign controller The sign controller shall provide these voltage readings to the master controller or laptop computer upon command When a voltage drops below a critical value an error message shall be generated and transmitted to the master controller or laptop computer

17 AC Electrical AC Electrical components will conform to NEC standards Current CDOT and DIA

requirement GFCI outlet 20 Controller and Controller Cabinet 21 Sign Controller Skyline Advanced Controller will be located within each sign housing The controller shall monitor and control the ventilation system and all sensors within the sign housing

Ability to control multiple signs on a single sign structure NTCIP compliance Current CDOT and DIA

requirement 22 Cabinet Type A Skyline extended pole cabinet will be provided Natural aluminum exterior finish Pull-out laptop shelf Door alarm 23 Environmental Control Humidity sensor Internal temperature sensor 24 AC Electrical Conformity with NEC standards Current CDOT and DIA

requirement Circuit breakers Current CDOT and DIA

requirement GFCI outlet 25 Surge Protection Two-stage AC power surge protection with feedback and automatic shutdownisolation

Current CDOT and DIA requirement

The system power shall be protected by two stages of transient voltage suppression devices Tripping of each stage (or both if tripped simultaneously) of the surge protection shall cause the sign controller to call central and report the error condition (for dialup operation) or report the error condition to central on the next poll (for multi-drop operation) There shall be an option that is either enabled or disabled and is selected and downloaded from the central controller to the sign controller When this option is enabled tripping of the second stage of surge protection shall prevent power from reaching any components of the sign until the surge protection has been replaced When this option is disabled the sign will continue to function normally after the second stage of surge protection is tripped

30 Software Signs and Controllers shall be fully compatible with the DIA NTCIP sign software at no additional cost to the department in accordance with these specifications

DIA Parking Signs Page 5 of 5

40 Warranty and Telephone Technical Support One-year limited parts return-to-factory warranty Current CDOT and DIA

requirement Lifetime standard telephone support Current CDOT and DIA

requirement

  • Cover Page
  • Cover Letter
    • Cover Letter
    • Transmittal Letter
      • Product Details
        • Sign Brochure
        • Sign Details
        • System Block Diagram
        • Wiring Block Diagram
          • Industry Compliances
            • ISO Certificates
            • UL Authorization
            • NTCIP
            • Welding Procedures-Employees
              • Component Cut Sheets
                • Kynar
                • Lexan
                • Latch
                • Heat Tape
                • GFI
                • Hub
                • Controller
                • Comm Surge
                • AC Surge
                • Ethernet
                • Power Supply
                • LED
                  • Drawings
Page 54: )5217 $&&(66 6/,0/,1( - Denver International Airportbusiness.flydenver.com/bizpdf/DIAID_2318.pdfSign housings are designed in accordance with AASHTO Standard Specifications for Structural

DIA Parking Signs Page 3 of 5

Environmental Sensors (1) Photocell Sensor (1) Internal Temperature Sensor (1) Humidity Sensor (1) Door Alarm

15 LED Display and Electronics Electronics designed and tested to -40degC to 85degC Current CDOT and DIA

requirement True 18-inch display (275 inch vertical and horizontal pitch) Current CDOT and DIA

requirement Display Matrix 7 high x 30 wide Legibility distance 200-1200 feet Current CDOT and DIA

requirement Printed circuit board are built to IPC-A-610D Class 2 certification Current CDOT and DIA

requirement Display modules are easily removable and replicable without the use of any additional tools

Current CDOT and DIA requirement

LED type Each Pixel contains three strings of LEDs

String 1 AlInGaP 30 degree LEDs (Red) String 2 InGaN 30 degree LEDs (Green) String 3 InGaN 30 degree LEDs (Blue)

Pixel design brightness 12400 candela at 20 mA (18rdquo characters) Current CDOT and DIA

requirement LED drive current

Red LED lt 30mA Blue and Green LEDs lt 15mA

All LEDs will have standoffs providing superior LED cooling and eliminate corrosion LED pixel protection and alignment device Silicon conformal coat will conform to MIL-I-46058C Type SR and IPC-CC-830 standards

Current CDOT and DIA requirement

Uniform LED color and brightness 256 minimum brightness levels Pixel Test

The pixel test shall be performed from the central controller on command and automatically once a day During a pixel test the operational status of each pixel shall be tested and then transmitted to the central controller or laptop computer This pixel status test shall report back all LED color string errors within each pixel A list of defective LED color strings shall be provided listing string color line number module number column number and row number for the associated pixel for each defective string The pixel test must be completed in less than 05 seconds regardless of message status

Current CDOT and DIA requirement

True Message Display Verification (Pixel Read) The TMDV shall be performed during both message downloads and during every sign poll from the central controller or laptop computer The TMDV shall perform a real-time read of the displayed message and shall return the operational state of each LED color string within each pixel to the central controller as it is currently displayed to the motorist including any errors This shall allow the central controller operator to see what is visibly displayed to the motorist on an individual pixel basis During a TMDV the operational state of each LED color string within each pixel shall be read by the sign controller to allow the central controller or laptop computer to show the actual message including static flashing and alternating messages that are visibly displayed on the sign in a WYSIWYG format This pixel read shall take place while a message is displayed on the sign without disturbing the message in any way Any flashing flickering blinking dimming or other disturbance of the message during this pixel read shall be cause for rejection of the sign The TMDV shall be an actual real time read of LED color strings at the time of

Current CDOT and DIA requirement

DIA Parking Signs Page 4 of 5

the associated sign poll or message download and shall not be accomplished by simulating errors based on the last pixel test

16 Power Supplies and Sensors High-efficiency power supplies Current CDOT and DIA

requirement Redundant power supply Current CDOT and DIA

requirement Power supply sensors Current CDOT and DIA

requirement Operational status feedback of all sensors Current CDOT and DIA

requirement All LED module power supply voltages shall be continuously measured and monitored by the sign controller The sign controller shall provide these voltage readings to the master controller or laptop computer upon command When a voltage drops below a critical value an error message shall be generated and transmitted to the master controller or laptop computer

17 AC Electrical AC Electrical components will conform to NEC standards Current CDOT and DIA

requirement GFCI outlet 20 Controller and Controller Cabinet 21 Sign Controller Skyline Advanced Controller will be located within each sign housing The controller shall monitor and control the ventilation system and all sensors within the sign housing

Ability to control multiple signs on a single sign structure NTCIP compliance Current CDOT and DIA

requirement 22 Cabinet Type A Skyline extended pole cabinet will be provided Natural aluminum exterior finish Pull-out laptop shelf Door alarm 23 Environmental Control Humidity sensor Internal temperature sensor 24 AC Electrical Conformity with NEC standards Current CDOT and DIA

requirement Circuit breakers Current CDOT and DIA

requirement GFCI outlet 25 Surge Protection Two-stage AC power surge protection with feedback and automatic shutdownisolation

Current CDOT and DIA requirement

The system power shall be protected by two stages of transient voltage suppression devices Tripping of each stage (or both if tripped simultaneously) of the surge protection shall cause the sign controller to call central and report the error condition (for dialup operation) or report the error condition to central on the next poll (for multi-drop operation) There shall be an option that is either enabled or disabled and is selected and downloaded from the central controller to the sign controller When this option is enabled tripping of the second stage of surge protection shall prevent power from reaching any components of the sign until the surge protection has been replaced When this option is disabled the sign will continue to function normally after the second stage of surge protection is tripped

30 Software Signs and Controllers shall be fully compatible with the DIA NTCIP sign software at no additional cost to the department in accordance with these specifications

DIA Parking Signs Page 5 of 5

40 Warranty and Telephone Technical Support One-year limited parts return-to-factory warranty Current CDOT and DIA

requirement Lifetime standard telephone support Current CDOT and DIA

requirement

  • Cover Page
  • Cover Letter
    • Cover Letter
    • Transmittal Letter
      • Product Details
        • Sign Brochure
        • Sign Details
        • System Block Diagram
        • Wiring Block Diagram
          • Industry Compliances
            • ISO Certificates
            • UL Authorization
            • NTCIP
            • Welding Procedures-Employees
              • Component Cut Sheets
                • Kynar
                • Lexan
                • Latch
                • Heat Tape
                • GFI
                • Hub
                • Controller
                • Comm Surge
                • AC Surge
                • Ethernet
                • Power Supply
                • LED
                  • Drawings
Page 55: )5217 $&&(66 6/,0/,1( - Denver International Airportbusiness.flydenver.com/bizpdf/DIAID_2318.pdfSign housings are designed in accordance with AASHTO Standard Specifications for Structural

DIA Parking Signs Page 4 of 5

the associated sign poll or message download and shall not be accomplished by simulating errors based on the last pixel test

16 Power Supplies and Sensors High-efficiency power supplies Current CDOT and DIA

requirement Redundant power supply Current CDOT and DIA

requirement Power supply sensors Current CDOT and DIA

requirement Operational status feedback of all sensors Current CDOT and DIA

requirement All LED module power supply voltages shall be continuously measured and monitored by the sign controller The sign controller shall provide these voltage readings to the master controller or laptop computer upon command When a voltage drops below a critical value an error message shall be generated and transmitted to the master controller or laptop computer

17 AC Electrical AC Electrical components will conform to NEC standards Current CDOT and DIA

requirement GFCI outlet 20 Controller and Controller Cabinet 21 Sign Controller Skyline Advanced Controller will be located within each sign housing The controller shall monitor and control the ventilation system and all sensors within the sign housing

Ability to control multiple signs on a single sign structure NTCIP compliance Current CDOT and DIA

requirement 22 Cabinet Type A Skyline extended pole cabinet will be provided Natural aluminum exterior finish Pull-out laptop shelf Door alarm 23 Environmental Control Humidity sensor Internal temperature sensor 24 AC Electrical Conformity with NEC standards Current CDOT and DIA

requirement Circuit breakers Current CDOT and DIA

requirement GFCI outlet 25 Surge Protection Two-stage AC power surge protection with feedback and automatic shutdownisolation

Current CDOT and DIA requirement

The system power shall be protected by two stages of transient voltage suppression devices Tripping of each stage (or both if tripped simultaneously) of the surge protection shall cause the sign controller to call central and report the error condition (for dialup operation) or report the error condition to central on the next poll (for multi-drop operation) There shall be an option that is either enabled or disabled and is selected and downloaded from the central controller to the sign controller When this option is enabled tripping of the second stage of surge protection shall prevent power from reaching any components of the sign until the surge protection has been replaced When this option is disabled the sign will continue to function normally after the second stage of surge protection is tripped

30 Software Signs and Controllers shall be fully compatible with the DIA NTCIP sign software at no additional cost to the department in accordance with these specifications

DIA Parking Signs Page 5 of 5

40 Warranty and Telephone Technical Support One-year limited parts return-to-factory warranty Current CDOT and DIA

requirement Lifetime standard telephone support Current CDOT and DIA

requirement

  • Cover Page
  • Cover Letter
    • Cover Letter
    • Transmittal Letter
      • Product Details
        • Sign Brochure
        • Sign Details
        • System Block Diagram
        • Wiring Block Diagram
          • Industry Compliances
            • ISO Certificates
            • UL Authorization
            • NTCIP
            • Welding Procedures-Employees
              • Component Cut Sheets
                • Kynar
                • Lexan
                • Latch
                • Heat Tape
                • GFI
                • Hub
                • Controller
                • Comm Surge
                • AC Surge
                • Ethernet
                • Power Supply
                • LED
                  • Drawings
Page 56: )5217 $&&(66 6/,0/,1( - Denver International Airportbusiness.flydenver.com/bizpdf/DIAID_2318.pdfSign housings are designed in accordance with AASHTO Standard Specifications for Structural

DIA Parking Signs Page 5 of 5

40 Warranty and Telephone Technical Support One-year limited parts return-to-factory warranty Current CDOT and DIA

requirement Lifetime standard telephone support Current CDOT and DIA

requirement

  • Cover Page
  • Cover Letter
    • Cover Letter
    • Transmittal Letter
      • Product Details
        • Sign Brochure
        • Sign Details
        • System Block Diagram
        • Wiring Block Diagram
          • Industry Compliances
            • ISO Certificates
            • UL Authorization
            • NTCIP
            • Welding Procedures-Employees
              • Component Cut Sheets
                • Kynar
                • Lexan
                • Latch
                • Heat Tape
                • GFI
                • Hub
                • Controller
                • Comm Surge
                • AC Surge
                • Ethernet
                • Power Supply
                • LED
                  • Drawings
Page 57: )5217 $&&(66 6/,0/,1( - Denver International Airportbusiness.flydenver.com/bizpdf/DIAID_2318.pdfSign housings are designed in accordance with AASHTO Standard Specifications for Structural
  • Cover Page
  • Cover Letter
    • Cover Letter
    • Transmittal Letter
      • Product Details
        • Sign Brochure
        • Sign Details
        • System Block Diagram
        • Wiring Block Diagram
          • Industry Compliances
            • ISO Certificates
            • UL Authorization
            • NTCIP
            • Welding Procedures-Employees
              • Component Cut Sheets
                • Kynar
                • Lexan
                • Latch
                • Heat Tape
                • GFI
                • Hub
                • Controller
                • Comm Surge
                • AC Surge
                • Ethernet
                • Power Supply
                • LED
                  • Drawings

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