28
FOREWORD
This Supplementary Service Manual has been prepared to introduce new service and data for theTDM900 (R) 2003. For complete service information procedures it is necessary to use this Supple-mentary Service Manual together with the following manual.
TDM900 (N) 2001 SERVICE MANUAL: 5PS1-AE1
TDM900 (R) 2003SUPPLEMENTARYSERVICE MANUAL
2002 by Yamaha Motor Co., Ltd.First Edition, September 2002
All rights reserved.Any reproduction or unauthorized use
without the written permission ofYamaha Motor Co., Ltd.is expressly prohibited.
NOTE:
WARNING
CAUTION:
EAS00002
NOTICEThis manual was produced by the Yamaha Motor Company, Ltd. primarily for use by Yamaha dealersand their qualified mechanics. It is not possible to include all the knowledge of a mechanic in one manu-al. Therefore, anyone who uses this book to perform maintenance and repairs on Yamaha vehiclesshould have a basic understanding of mechanics and the techniques to repair these types of vehicles.Repair and maintenance work attempted by anyone without this knowledge is likely to render the ve-hicle unsafe and unfit for use.
Yamaha Motor Company, Ltd. is continually striving to improve all its models. Modifications and signifi-cant changes in specifications or procedures will be forwarded to all authorized Yamaha dealers andwill appear in future editions of this manual where applicable.
Designs and specifications are subject to change without notice.
EAS00004
IMPORTANT INFORMATIONParticularly important information is distinguished in this manual by the following.
The Safety Alert Symbol means ATTENTION! BECOME ALERT! YOURSAFETY IS INVOLVED!
Failure to follow WARNING instructions could result in severe injury or death tothe motorcycle operator, a bystander or a person checking or repairing the mo-torcycle.
A CAUTION indicates special precautions that must be taken to avoid damageto the motorcycle.
NOTE: A NOTE provides key information to make procedures easier or clearer.
12
4
5
7
8
6
3
EAS00007
HOW TO USE THIS MANUALThis manual is intended as a handy, easy-to-read reference book for the mechanic. Comprehensiveexplanations of all installation, removal, disassembly, assembly, repair and check procedures are laidout with the individual steps in sequential order.
1 The manual is divided into chapters. An abbreviation and symbol in the upper right corner of eachpage indicate the current chapter.Refer to “SYMBOLS”.
2 Each chapter is divided into sections. The current section title is shown at the top of each page,except in Chapter 3 (“PERIODIC CHECKS AND ADJUSTMENTS”), where the sub-section title(s) ap-pears.
3 Sub-section titles appear in smaller print than the section title.
4 To help identify parts and clarify procedure steps, there are exploded diagrams at the start of eachremoval and disassembly section.
5 Numbers are given in the order of the jobs in the exploded diagram. A circled number indicates adisassembly step.
6 Symbols indicate parts to be lubricated or replaced.Refer to “SYMBOLS”.
7 A job instruction chart accompanies the exploded diagram, providing the order of jobs, names ofparts, notes in jobs, etc.
8 Jobs requiring more information (such as special tools and technical data) are described sequen-tially.
22
1
3
5
7
9
2
4
8
6
24 25
2321
19 2018
16 1715
1413
11 12
10
GENINFO SPEC
ENG
FI ELEC
COOL
CHKADJ
TRBLSHTG
CHAS
EAS00008
SYMBOLSThe following symbols are not relevant to everyvehicle.Symbols 1 to 9 indicate the subject of eachchapter.1 General information2 Specifications3 Periodic checks and adjustments4 Chassis5 Engine6 Cooling system7 Fuel injection system8 Electrical system9 Troubleshooting
Symbols 10 to 17 indicate the following.10 Serviceable with engine mounted11 Filling fluid12 Lubricant13 Special tool14 Tightening torque15 Wear limit, clearance16 Engine speed17 Electrical data
Symbols 18 to 23 in the exploded diagrams indi-cate the types of lubricants and lubricationpoints.18 Engine oil19 Gear oil20 Molybdenum-disulfide oil21 Wheel-bearing grease22 Lithium-soap- based grease23 Molybdenum-disulfide grease
Symbols 24 to 25 in the exploded diagrams indi-cate the following.24 Apply locking agent (LOCTITE)25 Replace the part
CONTENTS
SPECIFICATIONSGENERAL SPECIFICATIONS 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ENGINE SPECIFICATIONS 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CHASSIS SPECIFICATIONS 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ELECTRICALCHECKING THE SWITCHES 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ELECTRIC STARTING SYSTEM 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CIRCUIT DIAGRAM 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . STARTING CIRCUIT CUT-OFF SYSTEM OPERATION 5. . . . . . . . . . TROUBLESHOOTING 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LIGHTING SYSTEM 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CIRCUIT DIAGRAM 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TROUBLESHOOTING 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TROUBLESHOOTINGFAULTY LIGHTING SYSTEM 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HEADLIGHT DOES NOT COME ON 14. . . . . . . . . . . . . . . . . . . . . . . . . . HEADLIGHT BULB BURNT OUT 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TDM900 (R) 2003 WIRING DIAGRAM (EUR)TDM900 (R) 2003 WIRING DIAGRAM (OCE)
–1–
GENERAL SPECIFICATIONS/ENGINE SPECIFICATIONS/CHASSIS SPECIFICATIONS SPEC
SPECIFICATIONSGENERAL SPECIFICATIONS
Item Standard Limit
Model code 5PS4 (EUR)5PS5 (OCE)
ENGINE SPECIFICATIONS
Item Standard Limit
Throttle bodiesModel (manufacturer) quantityIntake vacuum pressureThrottle cable free play (at the flangeof the throttle grip)ID markThrottle valve size
38EIS (MIKUNI) 233 36 kPa3 5 mm
5PS1 10#50
CHASSIS SPECIFICATIONS
Item Standard Limit
Front tireTire typeSizeModel (manufacturer)
Tire pressure (cold)0 90 kg90 203 kgHigh-speed riding
Min. tire tread depth
Tubeless120/70ZR 18 M/C (59W)MEZ4 FRONT (METZELER)/D220FSTJ (DUNLOP)
225 kPa (2.25 kgf/cm2, 2.25 bar)225 kPa (2.25 kgf/cm2, 2.25 bar)225 kPa (2.25 kgf/cm2, 2.25 bar)
1.6 mm
Rear tireTire typeSizeModel (manufacturer)
Tire pressure (cold)0 90 kg90 203 kgHigh-speed riding
Min. tire tread depth
Tubeless160/60ZR 17 M/C (69W)MEZ4 (METZELER)/D220STJ (DUNLOP)
250 kPa (2.5 kgf/cm2, 2.5 bar)290 kPa (2.9 kgf/cm2, 2.9 bar)250 kPa (2.5 kgf/cm2, 2.5 bar)
1.6 mm
–2–
1 Main switch2 Horn switch3 Pass switch4 Dimmer switch5 Hazard switch
6 Turn signal switch7 Clutch switch8 Engine stop switch9 Start switch10 Front brake light switch
11 Neutral switch12 Rear brake light switch13 Fuses14 Sidestand switch
CHECKING THE SWITCHES ELEC
EAS00731
ELECTRICALCHECKING THE SWITCHESCheck each switch for damage or wear, proper connections, and also for continuity between the termi-nals. Refer to “CHECKING SWITCH CONTINUITY”.
Damage/wear Repair or replace.Improperly connected Properly connect.Incorrect continuity reading Replace the switch.
–3–
ELECTRIC STARTING SYSTEM ELEC
EAS00755
ELECTRIC STARTING SYSTEMCIRCUIT DIAGRAM
–4–
ELECTRIC STARTING SYSTEM ELEC
4 Main fuse5 Battery7 Starter relay8 Starter motor9 Main switch12 Starting circuit cut-off relay13 Sidestand switch14 Neutral switch49 Clutch switch59 Engine stop switch60 Start switch61 Ignition fuse
–5–
ELECTRIC STARTING SYSTEM ELEC
EAS00756
STARTING CIRCUIT CUT-OFF SYSTEMOPERATIONIf the engine stop switch is set to “ ” and themain switch is set to “ON” (both switches areclosed), the starter motor can only operate if atleast one of the following conditions is met:The transmission is in neutral (the neutralswitch is closed).
The clutch lever is pulled to the handlebar(the clutch switch is closed) and the side-stand is up (the sidestand switch is closed).
The starting circuit cut-off relay prevents thestarter motor from operating when neither ofthese conditions has been met. In this instance,the starting circuit cut-off relay is open so cur-rent cannot reach the starter motor. When atleast one of the above conditions has been metthe starting circuit cut-off relay is closed and theengine can be started by pressing the starterswitch.
WHEN THE TRANSMISSION IS INNEUTRAL
WHEN THE SIDESTAND IS UP ANDTHE CLUTCH LEVER IS PULLED TOTHE HANDLEBAR
1 Battery2 Main fuse3 Main switch4 Ignition fuse5 Engine stop switch6 Starting circuit cut-off relay7 Diode (starting circuit cut-off relay)8 Clutch switch9 Sidestand switch10 Neutral switch11 Start switch12 Starter relay13 Starter motor14 Diode (starting circuit cut-off relay)
–6–
EAS00739
2. Battery
Check the condition of the battery.Refer to “CHECKING AND CHARGINGTHE BATTERY” in chapter 3. (Manual No.:5PS1-AE1)
YES NO
Clean the batteryterminals.
Recharge or re-place the battery.
Minimum open-circuit voltage12.8 V or more at 20C
Is the battery OK?
YES NO
3. Starter motor
Connect the positive battery terminal andstarter motor lead with a jumper lead .
Repair or replace thestarter motor.
A wire that is used as a jumper leadmust have at least the same capacity ormore as that of the battery lead, other-wise the jumper lead may burn.
This check is likely to produce sparks,therefore make sure nothing flammableis in the vicinity.
Does the starter motor turn?
WARNING
12 3
EAS00758
ELECTRIC STARTING SYSTEM ELEC
The starter motor fails to turn.
NOTE:
YES NO
1. Main and ignition fuses
Check the main and ignition fuses for conti-nuity.Refer to “CHECKING THE FUSES” in chap-ter 3. (Manual No.: 5PS1-AE1)
Are the main and ignition fuses OK?
Replace the fuse(s).
EAS00738
EAS00757
TROUBLESHOOTING
Check:1. main and ignition fuses2. battery3. starter motor4. starting circuit cut-off relay5. diode6. starter relay7. main switch8. engine stop switch9. neutral switch
10. sidestand switch11. clutch switch12. start switch13. wiring connections
(of the entire starting system)
Before troubleshooting, remove the followingpart(s):
1. seat2. fuel tank3. air filter case4. side cowlingsTroubleshoot with the following specialtool(s).
Pocket tester90890-03132
–7–
4. Starting circuit cut-off relay
Disconnect the starting circuit cut-off relayfrom the wire harness.
Connect the pocket tester (Ω 1) and bat-tery (12 V) to the starting circuit cut-off relayterminals as shown.
YES NO
Replace the startingcircuit cut-off relay.
Does the starting circuit cut-off relay havecontinuity between blue/white and black?
EAS00759
Continuity
Tester positive probe sky blue
Tester negative probe blue/yellow
No conti-nuity
1
2
1
3
Tester positive probe sky blue
Tester negative probe black/yellow
Battery positive terminal red/blackBattery negative terminal
black/yellow
1
2
Tester positive prove blue/white Tester negative prove black
34
5. Starting circuit cut-off relay (diode)
Disconnect the starting circuit cut-off relayfrom the wire harness.
Connect the pocket tester (Ω 1) to thestarting circuit cut-off relay terminals asshown.
Measure the starting circuit cut-off relay forcontinuity as follows.
Tester positive probe blue/green
Tester negative probe blue/yellow
4
3
Tester positive probe black/yellow
Tester negative probe sky blue
2
1
Tester positive probe blue/yellow
Tester negative probe sky blue
3
1
Tester positive probe blue/yellow
Tester negative probe blue/green
3
4
When you switch the tester’s positive andnegative probes, the readings in the abovechart will be reversed.
Are the testing readings correct?
YES NO
Replace the startingcircuit cut-off relay.
NOTE:
EAS00760
ELECTRIC STARTING SYSTEM ELEC
–8–
6. Starter relay
Disconnect the starter relay from the cou-pler.
Connect the pocket tester (Ω 1) and bat-tery (12 V) to the starter relay terminals asshown.
YES NO
Replace the starterrelay.
Does the starter relay have continuity be-tween red and black?
EAS00761
Battery positive terminal red/whiteBattery negative terminal
blue/white
1
2
Tester positive probe red Tester negative probe black
34
EAS00749
7. Main switch
Check the main switch for continuity.Refer to “CHECKING THE SWITCHES”.
Is the main switch OK?
YES NO
Replace the mainswitch.
EAS00750
8. Engine stop switch
Check the engine stop switch for continuity.Refer to “CHECKING THE SWITCHES”.
Is the engine stop switch OK?
YES NO
Replace the righthandlebar switch.
EAS00751
9. Neutral switch
Check the neutral switch for continuity.Refer to “CHECKING THE SWITCHES”.
Is the neutral switch OK?
YES NO
Replace the neutralswitch.
EAS00752
10. Sidestand switch
Check the sidestand switch for continuity.Refer to “CHECKING THE SWITCHES”.
Is the sidestand switch OK?
YES NO
Replace the side-stand switch.
11. Clutch switch
Check the clutch switch for continuity.Refer to “CHECKING THE SWITCHES”.
Is the clutch switch OK?
YES NO
Replace the clutchswitch.
EAS00763
ELECTRIC STARTING SYSTEM ELEC
–9–
ELECTRIC STARTING SYSTEM ELEC
12. Start switch
Check the start switch for continuity.Refer to “CHECKING THE SWITCHES”.
Is the start switch OK?
YES NO
Replace the righthandlebar switch.
EAS00764
13. Wiring
Check the entire starting system’s wiring.Refer to “CIRCUIT DIAGRAM”.
Is the starting system’s wiring properly con-nected and without defects?
YES NO
Properly connect orrepair the startingsystem’s wiring.
EAS00766
The starting systemcircuit is OK.
–10–
LIGHTING SYSTEM ELEC
EAS00780
LIGHTING SYSTEMCIRCUIT DIAGRAM
–11–
LIGHTING SYSTEM ELEC
4 Main fuse5 Battery9 Main switch23 ECU37 High beam indicator light40 Meter light45 Pass switch46 Dimmer switch55 Headlight56 Headlight relay62 Headlight fuse63 Hazard light fuse64 Signaling system fuse67 Tail /brake light70 Auxiliary light
–12–
YES NO
2. Battery
Check the condition of the battery.Refer to “CHECKING AND CHARGINGTHE BATTERY” in chapter 3. (Manual No.:5PS1-AE1)
Clean the batteryterminals.
Recharge or re-place the battery.
EAS00739
Minimum open-circuit voltage12.8 V or more at 20C
Is the battery OK?
YES NO
3. Main switch
Check the main switch for continuity.Refer to “CHECKING THE SWITCHES”.
Is the main switch OK?
Replace the mainswitch.
EAS00749
4. Headlight relay
Disconnect the headlight relay from the wireharness.
Connect the pocket tester (Ω 1) and bat-tery (12 V) to the headlight relay terminal asshown.
Check the headlight relay for continuity.
Battery positive terminal red/yellow Battery negative terminal
yellow/black
1
2
Tester positive probe red/yellow Tester negative probe blue/black
34
LIGHTING SYSTEM ELEC
NOTE:
YES NO
1. Main, signaling system and headlightfuses
Check the main, signaling system and head-light fuses for continuity.Refer to “CHECKING THE FUSES” in chap-ter 3. (Manual No.: 5PS1-AE1)
Are the main, parking lighting and headlightfuses OK?
Replace the fuse(s).
EAS00781
TROUBLESHOOTING
Any of the following fail to light: headlight,high beam indicator light, taillight, auxilia-ry light or meter light.
Check:1. main, signaling system and headlight fuses2. battery3. main switch4. headlight relay5. dimmer switch6. pass switch7. wiring connections
(of the entire lighting system)
Before troubleshooting, remove the followingpart(s):
1. fuel tank2. front cowling3. rear cowlingTroubleshoot with the following specialtool(s).
Pocket tester90890-03132
EAS00738
–13–
LIGHTING SYSTEM ELEC
EAS00784
YES NO
5. Dimmer switch
Check the dimmer switch for continuity.Refer to “CHECKING THE SWITCHES”.
Is the dimmer switch OK?
The dimmer switch isfaulty. Replace theleft handlebarswitch.
EAS00786
YES NO
6. Pass switch
Check the pass switch for continuity.Refer to “CHECKING THE SWITCHES”.
Is the pass switch OK?
The pass switch isfaulty. Replace theleft handlebarswitch.
EAS00787
YES NO
7. Wiring
Check the entire lighting system’s wiring.Refer to “CIRCUIT DIAGRAM”.
Is the lighting system’s wiring properly con-nected and without defects?
Properly connect orrepair the lightingsystem’s wiring.
Check the conditionof each of the lightingsystem’s circuits.Refer to “CHECK-ING THE LIGHTINGSYSTEM”.
YES NO
Dose the headlight relay have continuity be-tween red/yellow and green/blue?
Replace the head-light relay.
–14–
FAULTY LIGHTING SYSTEMTRBLSHTG
EAS00866
TROUBLESHOOTINGFAULTY LIGHTING SYSTEMHEADLIGHT DOES NOT COME ONWrong headlight bulbToo many electrical accessoriesHard charging Incorrect connection Improperly grounded circuitPoor contacts (main or dimmer switch)Headlight relayBurnt-out headlight bulb
HEADLIGHT BULB BURNT OUTWrong headlight bulbFaulty batteryFaulty rectifier/regulator Improperly grounded circuitFaulty main switchFaulty dimmer switchFaulty headlight relayHeadlight bulb life expired
62 Headlight fuse63 Hazard fuse64 Signaling system fuse65 Radiator fan motor fuse66 Rear brake light switch67 Tail /brake light68 Radiator fan relay69 Radiator fan motor70 Auxiliary light
COLOR CODEB Black. . . . . . . Br Brown. . . . . . Ch Chocolate. . . . . Dg Dark green. . . . . G Green. . . . . . Gy Gray. . . . . L Blue. . . . . . . Lg Light green. . . . . . O Orange. . . . . . P Pink. . . . . . . R Red. . . . . . . Sb Sky blue. . . . . . W White. . . . . . Y Yellow. . . . . . . B/L Black/Blue. . . . . B/W Black/White. . . . B/Y Black/Yellow. . . . Br/B Brown/Black. . . . Br/G Brown/Green. . . Br/L Brown/Blue. . . . Br/R Brown/Red. . . . Br/W Brown/White. . . G/B Green/Black. . . . G/R Green/Red. . . . G/W Green/White. . . . G/Y Green/Yellow. . . . Gy/G Gray/Green. . . Gy/R Gray/Red. . . L/B Blue/Black. . . . . L/G Blue/Green. . . . L/R Blue/Red. . . . L/W Blue/White. . . . L/Y Blue/Yellow. . . . . P/W Pink/White. . . . R/B Red/Black. . . . R/G Red/Green. . . . R/L Red/Blue. . . . R/W Red/White. . . . R/Y Red/Yellow. . . . W/B White/Black. . . . W/Y White/Yellow. . . . Y/B Yellow/Black. . . . Y/G Yellow/Green. . . . Y/L Yellow/Blue. . . . .
1 Crankshaft position sensor2 A.C magneto3 Rectifier / regulator4 Main fuse5 Battery6 Fuel injection system fuse7 Starter relay8 Starter motor9 Main switch10 Alarm11 Buck up fuse12 Starting circuit cut-off relay13 Sidestand switch14 Neutral switch15 Cylinder identification sensor16 Throttle position sensor17 Intake air pressure sensor18 Atmospheric pressure sensor19 Intake air temperature sensor20 Coolant temperature sensor21 Lean angle cut-off relay22 O2 sensor23 ECU24 Injector (#1)25 Injector (#2)26 Al system solenoid27 Intake solenoid28 Ignition coil29 Spark plug30 Fuel pump31 Speed sensor32 Meter assembly33 Oil level warning light34 Neutral indicator light35 Multi-function meter36 Engine trouble warning light37 Hi beam indicator light38 Left turn signal indicator light39 Right turn signal indicator light40 Meter light41 Oil level switch42 Turn signal relay43 Left handlebar switch44 Horn switch45 Pass switch46 Dimmer switch47 Hazard switch48 Turn signal switch49 Clutch switch50 Horn51 Rear turn signal light (left)52 Rear turn signal light (right)53 Front turn signal light (left)54 Front turn signal light (right)55 Headlight56 Headlight relay57 Right handlebar switch58 Front brake light switch59 Engine stop switch60 Start switch61 Ignition fuse
WIRING DIAGRAM (EUR)
62 Radiator fan motor fuse63 Radiator fan relay64 Radiator fan motor65 Auxiliary light66 Rear brake light switch67 Tail /brake light
COLOR CODEB Black. . . . . . . Br Brown. . . . . . Ch Chocolate. . . . . Dg Dark green. . . . . G Green. . . . . . Gy Gray. . . . . L Blue. . . . . . . Lg Light green. . . . . . O Orange. . . . . . P Pink. . . . . . . R Red. . . . . . . Sb Sky blue. . . . . . W White. . . . . . Y Yellow. . . . . . . B/L Black/Blue. . . . . B/W Black/White. . . . B/Y Black/Yellow. . . . Br/B Brown/Black. . . . Br/L Brown/Blue. . . . Br/R Brown/Red. . . . Br/W Brown/White. . . G/B Green/Black. . . . G/R Green/Red. . . . G/W Green/White. . . . G/Y Green/Yellow. . . . Gy/G Gray/Green. . . Gy/R Gray/Red. . . L/B Blue/Black. . . . . L/G Blue/Green. . . . L/R Blue/Red. . . . L/W Blue/White. . . . L/Y Blue/Yellow. . . . . P/W Pink/White. . . . R/B Red/Black. . . . R/G Red/Green. . . . R/L Red/Blue. . . . R/W Red/White. . . . R/Y Red/Yellow. . . . W/Y White/Yellow. . . . Y/B Yellow/Black. . . . Y/G Yellow/Green. . . . Y/L Yellow/Blue. . . . .
1 Crankshaft position sensor2 A.C magneto3 Rectifier / regulator4 Main fuse5 Battery6 Fuel injection system fuse7 Starter relay8 Starter motor9 Main switch10 Buck up fuse11 Starting circuit cut-off relay12 Sidestand switch13 Neutral switch14 Cylinder identification sensor15 Throttle position sensor16 Intake air pressure sensor17 Atmospheric pressure sensor18 Intake air temperature sensor19 Coolant temperature sensor20 Lean angle cut-off switch21 O2 sensor22 ECU23 Injector (#1)24 Injector (#2)25 Al system solenoid26 Intake solenoid27 Ignition coil28 Spark plug29 Fuel pump30 Speed sensor31 Meter assembly32 Oil level warning light33 Neutral indicator light34 Multi function meter35 Engine trouble warning light36 Hi beam indicator light37 Left turn signal indicator light38 Right turn signal indicator light39 Meter light40 Oil level switch41 Turn signal relay42 Left handlebar switch43 Horn switch44 Pass switch45 Dimmer switch46 Turn signal switch47 Clutch switch48 Horn49 Rear turn signal light (left)50 Rear turn signal light (right)51 Front turn signal light (left)52 Front turn signal light (right)53 Headlight54 Headlight relay55 Right handlebar switch56 Front brake light switch57 Engine stop switch58 Start switch59 Ignition fuse60 Headlight fuse61 Signaling system fuse
WIRING DIAGRAM (OCE)
RB
DgLgBr
BYChGL
ON
OFF
PR
L/Y
OFF
ON
OFF
ON
HI
LO
OFF
ON
R
N
L
YLB
Y B
BBB
BBB
BB
B
B/Y
L/Y
OFF
RUN
OFF
ON
B
L
Gy G/W G/W
L/Y
L/WR/W
L/B L/R Dg Lg Br
B Y Ch G L
L/BL/R Y/L
B/W
R/G
L/BBr/R
B
R/W G/Y
Br/R
L/Y
WWW
W
Gy
G/W
R/W
R/G
L/G L
W/B
B/L
B/L
Y
L
L
L
Gy/G B/L
B/LY/G
P
B/L
L
B/L
B
R/L
L/Y
R/W
B/Y
B
L/W
G/Y
G/W
W/B
B/L Br/B
R/L
R/L
G/Y
Y/L
B/L
W/Y
W/Y
L
Br/R
G/B
R/B
Gy/R
O
L
Y
P/W
B/W B/WB/W B/W
P
Br/W
G/R
Y/G
R/W
Gy/G
B B/Y
RLgR/BL/W
Sb L/Y
L/Y
L/G R/L
R
L/W
W
W
B
Br/L L/YBr/R B
R/W
R/YR/W R/B B
Sb
BBr
Br/L
Br/L
R
R
Br
Br
L
B
B
Y
B B
L/B
L/R
L/RY
Br
Y
L
B
R/W
G/Y
R R R
R
R
R
R
B
B
B
B
B
BB
W
W
W
B
L
R
Br/L
Br/L
L/G B
BB
Br/RBr Br/R R/W
BR/L
B/WG
205
205
B B B
B B B
B B
B
R L/W R/LR/B BG/R
B/RB/W L/W R/WL/Y L/YL/G Sb B/Y Lg
W L/Y
B/L
W/YL
B/L
B/LY/GL
W L/Y
B/L
Br
L
R/Y Y/B
R/Y
L/B
B/LG/R
W/BL
B/L
B/L P L
B/W
B/WB/WR/W
OGy/RR/BG/BG/YBr/B
Br/R
R/WBB/YL/WB/WG/WW/BR/LG/RPY/GL
L/YB/LGyY/LYP/WBr/WW/YGy/G
W
Y/L P/W P/W R/B
R/L
G/B
B/L B/LB/W
R/G
W L
R/B
R/L
G/B
L
Y Y
R
R
B
B
RR
R
BW
B W
WIRE HARNESSHEADLIGHT SUB-WIRE HARNESS 2
WIRE HARNESS
WIRE HARNESS
WIRE HARNESS
WIRE HARNESS
HEADLIGHT SUB-WIREHARNESS 1
L Y B/L
Y B
- -
B
L/R
L/R
G/Y G/YR/W R/W L/WB
R/B R/BBr BrB B
L/B
B
R/GBrLgDgB/WY/LW
YChLG
B/L P/W L
B
R/WBr/B
B/LBr/W
R/L R/B
R/L G/B
Br YBB
187
187
Ch
B
Ch
B
1
2 3
4
6
5
7
8
R/W
L/W
11
12910
61
62
58
59
60
57
14
1315
16
17
18
19
23
24
25
21
22
31
27
30
29
29
28
28
26
20
Br/GBr/R
63
BrBr/L
64
65
68
70
67
55
56
44
43
50
45 46 47 48
42
49
51
66
69
-
-
-
- -
- - - - - Y/B
- -
- - -
-
-
-
L/R
L/R
D
Br/WE
B
B
Ch
Ch
B/Y
B/Y
L/Y
L/Y
Dg
B
Dg
B
52
-
-
-
Br/W
Br/G
B
Dg
Dg
Dg
B
Dg
B
54 41
40
39
38
37
36
34
35
3233
-
- - - -
-
-
B
B
W
Dg
Ch
B
Ch
B
53
-
-
B
Ch
B
D
L/B
L/B
D
Y
YB
Y
R/YBr L/B Br/W
Br/W
Br/G
B/Y L/Y
Br
D
W
W
C
G
G
D Y/L
Y/L
C
Lg
Lg
D
Br
Br
D
R/G
R/G
C
Dg DgD
L L L
Dg
Ch
Y
Br
R/G
G
W
Y/L
Lg
D
B/WB/W B/WC
Ch ChD
P/WP/W P/WB
B/L B/LB
B/L B/L
B/L G/R
Br/WE
Y YB
L LA
G/B G/BA
R/B R/BA
Br/B Br/BE
D C B
SUB-WIREHARNESS 2
SUB-WIREHARNESS 1
SUB-WIREHARNESS 3
A
Br/B
B/L Br/W
R/W Br/B
B/LBr/W
R/W
E
Br/W
R/L
A
R/L
R/W
B
R/L
Gy/R
R/B
R/B
O
G
B/W
R/W
E
R/W
Br/R R/W
B/W
B
B
B
B
B
B
Y/B
R/YR/Y
Y/BL/B
B/Y
L/Y
R/Y L/B
ChB/YBr L/Y
Br/W Y Dg
B
R/YL/B
Ch B/Y BrL/Y
Br/WYDg
B
BrG/Y
G/Y
TDM900 (R) 2003 WIRING DIAGRAM (EUR)
R L/W R/LR/B L/WG/R
B/RB/W L/W R/WL/Y L/YL/G Sb B/Y Lg
R/Y L/B
ChB/YBr L/Y
Br/W Y Dg
B
R/YL/B
Ch B/Y BrL/Y
Br/WYDg
B
WIRE HARNESS HEADLIGHT SUB-WIRE HARNESS 2
WIRE HARNESS
WIRE HARNESS
WIRE HARNESS
WIRE HARNESS
HEADLIGHT SUB-WIREHARNESS 1
SUB-WIREHARNESS 2
SUB-WIREHARNESS 1
SUB-WIREHARNESS 3
Br
Br
TDM900 (R) 2003 WIRING DIAGRAM (OCE)
