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5'S Improvement

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5S IMPROVEMENTS WARE HOUSE Zone Name: Open steel Yard and Warehouse Zone Champion: Manikandan VS Date: 20.04.2016
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Page 1: 5'S Improvement

5S IMPROVEMENTSWARE HOUSE Zone Name: Open steel Yard and WarehouseZone Champion: Manikandan VSDate: 20.04.2016

Page 2: 5'S Improvement
Page 3: 5'S Improvement

  5 S I M P L E M E N T A T I O N A C T I V I T Y Zone Name : Open steel YARD and Warehouse Zone Champion: Manikandan VS Date: 20th APR 2016

  STEPS INVOLVED DESCRIPTION OF STEPS NOS.       

1SSEIRI CLASSIFICATION OF DOCUMENTS: e.g.

-SORTING • Product / Components / Process / Standards..(Segregate Good & Bad) • Tech info / Misc. items/ Gen Correspondence file.

 

2SSEITON SYSTEMATIC ARRANGEMENT: e.g.

-SYSTEMATIC ARRANGEMENT • Components / inventories / slow-fast-non moving parts(Everything in its place • Shelves, Rows within the shelves, Files Stored in rowsand everything has its place) • Standardization / Development of indexing method

 

3SSEISO CLEANLINESS TO BE MAINTAINED :

-CLEANLINESS • 5 minutes for individual Workstations / work spot - Daily*(Clean working area) • 15 minutes for surrounding areas - Weekly*

 

4SSEIKETSU STANDARDIZATION PROCEDURES - 5S activities

-STANDARDIZATION • Preparation of procedures, Flow charts, Gant charts(Implement and follow) • Standardization of Parts/files & Operating Manuals

 

5S

SHITSUKE TRAINING AND DISCIPLINE

-TRAINING & SELF- • Auditing / Monitoring of 5S Activities DISCIPLINE • Training / Orientation of System and Procedures (Sustain) • Adherence to System, document & time Discipline

  • Motivating People to give TIPS & implementing Kaizens

Page 4: 5'S Improvement

SEITON SEISO SEIKETSU

SHITSUKE

SEITON SEISO SEIKETSU

SHITSUKE

SEIRI

SEIRI

Before 5S After 5S

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SEITON SEISO SEIKETSU

SHITSUKE

SEITON SEISO SEIKETSU

SHITSUKE

SEIRI

SEIRI

Action : Benefits:

Before 5S After 5S

Page 6: 5'S Improvement

SEITON SEISO SEIKETSU

SHITSUKE

SEITON SEISO SEIKETSU

SHITSUKE

SEIRI

SEIRI

Before 5S After 5S

Page 7: 5'S Improvement

SEITON SEISO SEIKETSU

SHITSUKE

SEITON SEISO SEIKETSU

SHITSUKE

SEIRI

SEIRI

Before 5S After 5S

Page 8: 5'S Improvement

SEITON SEISO SEIKETSU

SHITSUKE

SEITON SEISO SEIKETSU

SHITSUKE

SEIRI

SEIRI

Before 5S After 5S

Page 9: 5'S Improvement

SEITON SEISO SEIKETSU

SHITSUKE

SEITON SEISO SEIKETSU

SHITSUKE

SEIRI

SEIRI

Before 5S After 5S

Page 10: 5'S Improvement

THANK YOU..


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