600 Series CNCFor bending applications
New S600 rangeThe new Esautomation CNC range was designed to meet demands from an increasing number of users for a performance-oriented, user-friendly CNC with up-to-the-minute functions and styling.
This led to the creation of a new range of products for bending applications combining the exceptional performance provided by the previous S500 line with a re-vamped and ugraded graphical environment, plus exclusive use of Touch Screen and Multi-touch screens.
Depending on the model, the new Esa S600 CNC line can handle the most simple machines through to multitandem robotic lines with up to 125 axes.
* Technologies handled:Shearing machines, Conventional press brakes, Synchro single-cylinder and twin-cylinder press-brakes,Hammerle press-brakes, Electrohydraulic (hybrid)and Electrical press-brakes, Rolling presses, Profile bending machines
* Dynamic Crowning: ”Run time” and the deformation to which the machineis subjected when bending, are detected by strain gauges or potentiometers.Deformation is immediately compensated by meansof CNC-controlled hydraulic cylinders.Thus, the resulting bend is always perfectly linear.
* Multi Tandem management:Use of a can bus line for exchanging databetween one CNC and the next allows tandemand multi tandem press-brakes (up to 4 machinesin line) to be created without complex I/O exchangesand without requiring any synchronizing device.Each CNC “sees” the optical scalesof the other machines so as to perfectly synchronizethe rams in every processing phase.
* Measurement of bending anglesand relative “Real time” compensation:S600 series Esa CNC interfacewith the most sophisticated bending angle sensors.Not only can our CNC detect bending errors,but also (if the machine allows)correct the bend without the workpiecehaving to be removed from the machine.Springback of material can also be compensated.Our CNC equipped with Personal Computerscan host Data M governance softwarefor optimizing cycle times and costsif this type of sensors are used.
* Remote support for the entire range:The remote diagnostics service is availablefor the entire range of S600 Esa CNC. It allowsthe manufacturer to determine the cause of faultsin the machine installed with the end customerand to change the cnc settings so as to restoreoptimum operation.
2014 INNOVATION
ANGLECHEKGlove for in-process
measurement of bending angles(see details on page 11)
FULLTOUCH
3
* Plc programmable by manufacturers:All our CNC are equipped with an Open Plc to allow
manufacturers to develop special machine functions
on their own. Languages available:
IEC 61131-3 or “C”
* Automatic bendingsequence OptimizerDraw the workpiece profile using the simple
“touch design” cad and leave the CNC to find
the best bending solution and check for collisions…
Choose one of the solutions proposed
and start bending…
* Bending angle correctiondatabaseDeviation from the programmed angle is acquired
by the machine as each bend is made,
per type of material and its dimensions.
This value is stored for future uses, for the purpose
of improving precision and reducing waste.
* Accessories available:Usb or wifi/bluetooth keyboards, Wila LED bar
or similar to indicate the workstation to be fixtured
and/or use for bending, usb or wifi electronic
goniometer for automatic angle correction,
remoting of operator interface on Tablet.
* Safety PLC integration:The 600 series supports the most widespread
safety plc. Data are exchanged
via serial line or ethernet.
* Automatic measurementof metal plate thickness:Sensors located on the machine allow the CNC
to measure the thickness of the metal plate
and to automatically correct the bend
as a consequence.
* Offline programming:There's a PC application that allows you to program
and graphically check your work while sitting
comfortably in your office. Once you've completed
the program, it can be transferred to the machine's
CNC via usb or ethernet.
* Loading and UnloadingRobot management: Our cnc can handle a Cartesian loading
and unloading robot. This is achieved using
the same CNC that equips the press-brake,
with obvious cost and reliability benefits.
Anthropomorphical robots can also be governed us-
ing a CNC interface supplied by the most well-known
robot manufacturers.
* Specific software for Rollingpresses and profile bending machines:Thanks to a powerful database and advanced
interpolation algorithms, you can program a shape
and obtain a suitable result with the least waste
in terms of material. User-friendly programming
of the most widespread shapes.
Profile database available for profile
bending machines.
46.1
466.4
449.08.7
1 11 1
1
11
1
31
24
1 1 1
312 4 21
The new S600 line FULLTOUCH
CNC S630The most powerful in its class10” full touch screen, compact
CNC S640Compact high-performance15” full touch screen, compact
5
466.4
391.
0
9.0 448.4 9.0
431.0
41.0
103.
010
3.0
103.
041
.0
377.
0
71.1
66.6
359.5
297.
3
The new S600 line FULLTOUCH
CNC S650 WVersatile PC, 15” Full Touch Screen Rack assembly
CNC S660 WVersatile PC, 19” multitouch screen Rack assembly
Technical specifications
MODEL CNC S660 W CNC S650 W CNC S640 CNC S630
Assembly Rack + PC Rack + PC Compatto Compatto
Display 19" 15" 15" 10"
Display Resolution SXGA – 1280x1024 XGA – 1024x768 WSVGA – 1366x768 WSVGA – 1024x600
Multi Touch Si NO NO NO
ProcessorAMD LX-800
500MHz (RACK)AMD LX-800
500MHz (RACK)VIA Nano X2 E
1.2GHz AMD LX-800
500MHz
CPU / Dynamic RAM128MBytes (RACK)
4GBytes (PC)128MBytes (RACK)
4GBytes (PC)2GBytes 128MBytes
Graphic controller Integrated
AMD Radeon™HD 8400E (PC)
IntegratedAMD Radeon™HD 8400E (PC)
Integrated VIA unicrome9
Integrated
Solid State Disk 128MBytes (RACK) 128MBytes (RACK) 128MBytes 128MBytes
Hard Disk >20GB (PC) >20GB (PC)
Battery backupped RAM
1MBytes (batteria litio CR 2032) (RACK)
1MBytes (batteria litio CR 2032) (RACK)
1MBytes (batteria litio CR 2032)
1MBytes (batteria litio CR 2032)
FLASH memory NO NO NO NO
Ethernet ports1 x 10/100Mbit (RACK)
2 x 1 GBit (PC)1 x 10/100Mbit (RACK)
2 x 1 GBit (PC)1 x 10/100Mbit 1 x 10/100Mbit
Serial Ports2 x RS-232 (RACK)
2 x RS232 (PC)2 x RS-232 (RACK)
4 x RS232 (PC)2 x RS-232 2 x RS-232
External VGA output YES YES YES YES
Additional QWERTY keyboard and mouse
wifi o usb wifi o usb usb usb
USB Ports2 x USB 2.0 (RACK)
4 x USB 2.0 (PC)2 x USB 2.0 (RACK)
4 x USB 2.0 (PC)2 x USB 2.0 2 x USB 2.0
Operative SystemETS real time (RACK)
Windows 7 (PC)ETS real time (RACK)
Windows 7 (PC)ETS real time Windows
compatibleETS real time Windows
compatible
Axes number Maxì/std Max 156/4 Max 32/4 Max 8/4 Max 4
Analog axes management
Onboard 4 x 14Bil,+/-10V analog outputs4 x NPN/Push Pull/Line
Drive 5V Encoders
Onboard 4 x 14Bil,+/-10V analog outputs4 x NPN/Push Pull/Line
Drive 5V Encoders
Onboard 4 x 14Bil,+/-10V analog outputs4 x NPN/Push Pull/Line
Drive 5V Encoders
Onboard 4 x 14Bil,+/-10V analog outputs4 x NPN/Push Pull/Line
Drive 5V Encoders
Can-Open axes1 x CANopen
DS31011 x CANopen
DS31011 x CANopen
DS31011 x CANopen
DS3101
Analog inputs
2 x 12Bit risoluzione (0-5V, 0-10V)
2 x 12Bit risoluzione(0-5V, 0-10V, 0-12V)
2 x 12Bit risoluzione (0-5V, 0-10V)
2 x 12Bit risoluzione(0-5V, 0-10V, 0-12V)
2 x 12Bit risoluzione (0-5V, 0-10V)
2 x 12Bit risoluzione(0-5V, 0-10V, 0-12V)
2 x 12Bit risoluzione (0-5V, 0-10V)
2 x 12Bit risoluzione(0-5V, 0-10V, 0-12V)
Analog outputs2 x risoluzione 12Bit
(0-10V)2 x risoluzione 12Bit
(0-10V)2 x risoluzione 12Bit
(0-10V)2 x risoluzione 12Bit
(0-10V)
Fast inputs NO NO NO NO
Local digital inputsMax / standard
32 32 32 32
7
MODELLO CNC S660 W CNC S650 W CNC S640 CNC S630
Local digital outputs 32 x 0,7 A 32 x 0,7 A 32 x 0,7 A 32 x 0,7 A
I/O remote ESAring interface
Integrated in AMD LX-800Max 512 Digital Outputs
Max 8 Analog Inputs,2msec refresh
Max 8 Analog Outputs,2msec refresh
Max 8 Analog Axes
Integrated in AMD LX-800Max 512 Digital Outputs
Max 8 Analog Inputs,2msec refresh
Max 8 Analog Outputs,2msec refresh
Max 8 Analog Axes
Integrated in AMD LX-800Max 512 Digital Outputs
Max 8 Analog Inputs, 2msec refresh
Max 8 Analog Outputs,2msec refresh
NO
Cad Cam 3d include import dxf/other formats,
3d optimizerOPZ OPZ NO NO
2d optimizer YES YES OPZ OPZ
3d optimizer OPZ OPZ - -
Work piece 2D graphic YES YES YES OPZ
2d graphics tools YES YES YES YES
Import tools in .dxf YES OPZ SOLO OFFLINE SOLO OFFLINE
database corrections for bending angle and strains
OPZ OPZ OPZ NO
tandem and multitandemmanagement
YES YES YES YES
Uscita in correnteper modulazione
pressione di piegaYES YES YES OPZ
Current output for pressure modulation
of foldOPZ OPZ OPZ OPZ
Serial interface with plc safety pilz, lazer safe,
new electronicsYES YES YES YES
Led bar wila OPZ OPZ NO NO
Measures and correction angle Management
OPZ OPZ OPZ OPZ
Electronic protractor OPZ OPZ OPZ OPZ
PC software offline YES YES YES YES
Kvara PC offline software YES YES YES YES
Machine parameters compatibility
YES YES YES YES
Numeric work-piece programs compatibility
YES YES YES YES
Open PLC YES YES YES YES
Power supply24Vdd +/- 20% - 50W (RACK)24Vdd +/- 20% - 100W (PC)
24Vdd +/- 20% - 50W (RACK)24Vdd +/- 20% - 100W (PC)
24Vdd +/- 20% - 60W 24Vdd +/- 20% - 60W
Dimensions (H x L x P) [mm]
336,0 x 225,5 x 19,3 (RACK)466,4 x 391,0 x 71,1 (PC)
336,0 x 225,5 x 19,3 (RACK)466,4 x 391,0 x 66,6 (PC)
466,4 x 310,0 x 46,1 342,0 x 242,0 x 35,6
Temperatureworking range
+5 - +50 C (RACK)+5 - +45 - C (PC)
+5 - +50 C (RACK)+5 - +45 - C (PC)
+5 - +50 C +5 - +50 C
Marcature
Technical specifications
Industrial PCs
Technical specifications
Pannello PC 19” Pannello PC 15” Plus
Display 19” TFT LCD colori 15” TFT LCD colori
Display resolution SXGA – 1280 x 1024 XGA – 1024 x 768
Touch Screen Capacitivo Multi Touch Resistivo - 5 fili
CPUAMD Embedded
GX-420CA - 2GHzAMD Embedded
GX-420CA - 2GHz
CPU frequency 2 GHz 2 GHz
Dynamic RAM 4 GBytes 4 GBytes
Graphic controller AMD Radeon HD 8400E AMD Radeon HD 8400E
Hard Disk > 20GB HDD (Sata) > 20GB HDD (Sata)
Ethernet ports1 x 10/100Mbit
1 x Gigabit Ethernet 1 x 10/100Mbit
1 x Gigabit Ethernet
Serial port 2 x RS-232 2 x RS-232
VGA video output YES YES
PS2 mouse and keyboard YES YES
USB ports 4 x 2.0 4 x 2.0
Operative system Windows® 7 Ultimate Windows® 7 Ultimate
Power supply 24Vdd +/- 20% - 100W 24Vdd +/- 20% - 100W
Dimensions (H x L x P) [mm] 466,4 x 391,0 x 71,1 466,4 x 391,0 x 66,6
Temperature working range +5/+40° C +5/+40° C
Marcature
9
Expansion modulesI/O Stand alone • part code BRD.021.405
2 analog system axes; max encoder count frequency 200 KHz;analog output with 11 bits + sign resolution;5Vdc encoder power supply.
• part code BRD.007.45016 digital inputs + 16 digital outputs.Inputs with 10 msec HW filter, 1A protected outputs.
• part code BRD.019.461Console machine module able to control:16 digital input 24Vdc, 8 digital output 24 Vdc,3 analog input 0-10V 12Bit,1 differential line driver 0-5V encoder.
With Can Interface
I/O Ring (requires BRD.019.025 – max 8 modules x node)• part code BRD.007.454
16 digital outputs (24 Vdc) protected against short-circuits and overload, max 1A.
• part code BRD.007.45816 digital inputs 24 Vdc protected against reversal,with 10 msec HW filter.
• part code BRD.018.4018 analog inputs, configurable in voltage and current, 12 bits resolution,+10 Vdc 40 mA sensor power supply;refresh frequency max. 5 KHz.
• part code BRD.018.4028 optoinsulated analog outputs (± 10 V), 15 bits resolution + sign; 6.5 KHz refresh frequency per channel.
Both I/O devices and axes can be connected to both channels supplied. The protocol used is CANOpen DS301, inclusive of the main motion functions of device profile DSP402v2.0.Since 2 self-contained channels are available,the devices can be distributed correctly to suit both the sampling times required and the length of the ring itself. Problems typical of applications with integrated drive motors (CAN), such as Esautomotion’s ED Series servomotors and EBS drives, for example.
*For more information please visit www.esautomotion.com
General interconnection diagramMACHINE
Ethercat
Can
Optical FiberI/O Ring
Can Interface
ESA ModularRemote I/O ESA Stand Alone
Remote I/O
WIFI Keyboard
ESA DesignPanels and Keyboards
15’’
19’’
Interactive RemoteTerminal
Windows Tablet
Ethernet
Ethernet
Ethernet
MAN
Ethernet
Analog
Ethercat
Mecatrolink
Sercos
EsautomotionD Motion Drives
Third Part Motors
Third Parts PC
Third PartI/O Mod
EsautomotionD Motion Drives
11
Glove for in-process measurement of bending anglesAnglecheck is the first system in the world that combines occupational safetyand high technologyin the metal plateprocessing industry.Anglecheck comprisesa special work glovethat contains a sensor (installed inside the left index finger) and a transceiver (on the back of the glove) for wireless communication with a second transceiver connected to the S600 series NC installed in the bending press.
Anglecheck is very simple to use: just place your left index finger on the internal or external part (you can select which) of the bent workpiece and press the button on the glove.Anglecheck will transmit the necessary information to the S600 CNC in real timeso as to correct the bending angle. Anglecheck has been designed to correct bends in 3 selectable points (Y1, Y2 and crowning).
Anglecheck provides various benefits, including:- Speedier production (it shortens the bending process)
- Less material wasted (the result is controlled, so there are fewer errors and waste)
- Accident preventionin the workplace(there’s less riskof accidents whenwork gloves are worn)
Anglecheck2014
INNOVATION
italgrafsrl.com
Esautomotion Srl Sede legale: Via Vigoni, 5 - 20122 Milano - Italy Sede operativa: Via G. Di Vittorio, 24/b - 41011 Campogalliano (MO) – Italy
Tel: +39 059 851414 - Fax +39 059 851313Email: [email protected] - http://www.esautomotion.comCod. Fiscale e Partita IVA 07623420960
Esautomotion in the worldITALY
Esautomotion srlSede legale:via Vigoni, 5 - 20122 MilanoSede operativa:via G. Di Vittorio, 24/b41011 Campogalliano (MO) - ItalyTel. +39 059 851414Fax +39 059 [email protected]
Area MilanoEB srlVia Marinelli, 925033 Cologne (BS)Tel. +39 0307156060Fax +39 0307156060
SudOff. Meccanica De CandiaVia Cortili, 570038 Terlizzi (BA)Tel. +39 0803512249Fax +39 0803515287
GERMANY
Elektronik Service GMBHKolumbusstrasse, 47D 70771Leinfelden - EchterdingenStuttgartTel. +49 / 711 - 9905113Fax +39 / 711 - [email protected]
FRANCE
ON.ING sarl2 bis rue de l’Animal Courbet94130 Nohentm sur MameTel./Fax: +33 148762891Mobile: +33 [email protected]
SPAIN
Brotomatic S.L.San Miguel de Acha, 2 - Pab. 301010 VitoriaGasteiz (Alava)Tel. +39 / 945249411Fax +34 / 945227832www.brotomatic.es - [email protected]
UK
D.C. ServiceAshcombe Wayford,Sommerset TA188QJTel. +44 / 0146030553Fax +44 / [email protected]
SWEDEN
Ursviken Maskin(System Integrator)Stalvagen 9, 931 36 SkellefteaTel. +46 / 0910 - 14070 - Fax +46 / 0910 - 13431www.ursvikenmaskin.se
EsamaskinErik Anterow Tel. +46703407036 - [email protected]
BENELUX
Morris SolutionsSchoterlandseweg 948413 NE Oudehorne - The NetherlandsTel. +31 (0)653698009www.morrissolutions.eu - [email protected]
RUSSIA
Balt-System LtdPetergovskoe shosse, 73198286, St. Petersburg, RussiaTel./Fax: (812) 744-3461, 744-7059www.bsystem.ru - [email protected]
POLAND
DmcontrolDaniel Mendak / ul. K. Szymanowskiego 1449-100 Niemodlin - Poland Tel. +48 539980990 - [email protected]
TURKEY
Hidrel HidrolikPacermli Sok. 11-15 Tunel Mevkii80000 karakoy / IstanbulTel. +90 / 212 251 73 18 - 249 48 81Fax +90 / 212 252 50 45www.hidrel.com.tr - [email protected]
INDIA
ESAutomotion ControlsPlot No: 488B, KIADB M.S.Complex,Unit No: 2B-07, Ground Floor, 2nd Block,14th Cross, 4th Phase, Peenya Industrials Area,Bangalore-560 058Tel. / Fax +91 80 28366223Cell. +91-9686654400 / +91-9845153036E-Mail: [email protected];Skype: chandrasm2
IRAN
Vestaara ACSNo. 6 3rd Esatern Golbon, 11st Fath st,Fath Highway, Tehran - IranTel. (+9821) 66791775Fax (+9821) [email protected] - [email protected]@vacsco.com
KOREA
Kookdo Machine Co., Ltd(Esa Korea Office)#739-1, Anchung-dongGwangsan-du, Gwangju, 506-258, KoreaTel. +82 062-953-5215Fax +82 062-953-5217
Flowin H.G. Park402 U-Jung Praza 106-5 Bansong - Kyungki-Do, KoreaWhasung-Si,SOUTH KOREA 445-160Tel. +82-31-613-6120, 6124Fax +82-31-613-6126www.flowin.co.kr - [email protected]
CHINA
ESA Shangai OfficeRoom 2506 Eastern Gold Building,NO.729, Pu Jian RD.,Pu Dong New District 200127, ShangaiTel. +86 / 21 - 61620290Fax +86 / 21 - [email protected]
USA AND CANADA
Enutron International Inc.3847 Geryville Pike - Pennsburg, PA 18073Tel. +1 / 215 - 541 - 0696Fax +1 / 215 - 541 - 0994www.enutron.com - [email protected]
MEXICO
CurvamexErmita 247-bis - Col. Ampl. Vicente Villada577 Cd. Nezahualcoyotl - Tel. +52 55 [email protected]
BRASIL
ESAUTOMOTION DO BRASILSEDE LEGAL: Rua Venerando Ribeiro, 575 - Mococa - SPSede Operacionals: ESTRADA DOS PEREIRAS, 1000ARIBEIRAO DOS PORCOSCEP 12.946-375 - ATIBA/SP-BRAZILTEL/FAX: (0055) 11- 4402- [email protected]@esautomotion.com
ARGENTINA
Control Numerico SystemRomeo 3200, lote 112. (1669) Manuel Alberti.Buenos Aires Republica Argentina0351-152 112111 / 011-154 0990314Desde Exterior+54 9351-211 2111 / +54 911-4099 [email protected]@gmail.com