6030-053 K2 installation.idw10 years to adult
6030-053 Page 1 of 21
Solid steel components to BS 970 Pt 1 Steel Nominal Bore Tube (medium) to BS 1387 Aluminium casting made from LM6M Aluminium extrusion made from 6063A T6 Stainless steel to BS 1449 Pt 2 19mm thick HD polyethylene 100% recyclable non-toxic and complies with EN 71
19mm thick HD polyethylene 100% recyclable non-toxic with a textured non-slip surface one side and complies with EN 71 Standard fixings are plated and made to either BS 3692 or BS 4190 Non-standard fixings are anti-vandal and corrosion resistant Welds are from copper-free wire to BS EN 440 Low lead polyester powder paint to BS 71 Pt 3 Anodising to BS 3987
1 Read instructions thoroughly before commencing installation of unit
2 Excavate foundations as shown in the foundation plan
3 WHEN ASSEMBLING UNIT ENSURE CLAMPS ARE FITTED ON THE CORRECT STRUT IN THE CORRECT ORIENTATION
4 Assemble leg sections and fit below ground fixings.
5 Position in holes on bricks and support
6 Build "floor" between leg sections
7 Build remainder of unit. It is suggested that this is done in sections on the ground, which are then lifted onto unit already assembled.
8 Fit panels and nets as shown
9 Position slides on bricks in holes and attach to panels
10 Backfill all holes with a total 2.04 cubic m concrete (4 parts gravel/2 parts sand/1 part cement)
11 Allow concrete to set for 48 hours
ENSURE ALL INSTALLATION AIDS ARE REMOVED BEFORE FIRST USE
In accordance with 6.1.3 EN1176-1:2008 we recommend that slides do not face south or near due south due to heat build up.
6030-053
General Assembly Notes
o Make sure the spring washers are used on the fixings inside the spheres.
o When assembling sections leave the fixings inside the spheres loose as this
allows the strut extrusions movement which makes locating the opposite end easier.
o Before fixing the spheres together ensure all fixings inside are tight.
o Some clamps have round holes, others have flats - see following sheet for
identification
o Ensure grub screws are used to secure clamps on the struts and
apply loctite to screw
o Ensure plastic caps are fitted into unused holes in the spheres
6030-053
Page 3 of 21
Matrix clamp 3711-046 (3711-049 if drilled for pin) Used for deck, sides of nets and bannisters
Matrix clamp 3711-048 (3711-050 if drilled for pin) Used for panels that fit on the side of the Matrix unit and across top and bottom of nets
n34
300 SQUARE
750
1500
1655
Corner Foundation Details All holes are 300 x 300 x 525 deep
See corner foundation
Page 5 of 21
Safety Surfacing 80 m² of 70mm wetpour with 40 m of edging
12570
Safety Surfacing 93 tiles 55mm thick 42 m of edging
12000
6000
2 8 0
4 3 5
1 0 1 0 0
Safety Surfacing 84.5 square metres of loose fill 39.6 linear metres of edging
7 5 0
Strut Extrusion
Below Ground Fixing Centre of sphere is 111/112mm above FSL
Matrix fixing cup
Matrix fixing cap
Typical Joint Detail
M10 x 130 Hex Head Bolt
M10 Binx Nut
Matrix fixing cup
Matrix fixing cap
Matrix fixing cup
Matrix fixing cap
Typical deck assembly detail Note - Clamps are fitted during structure assembly
6030-053
Wicksteed washer M10 x 35 Pent Button Head Screw
M8 x 12 Grub screw to secure clamps to struts. Apply Loctite to grub screw!
M10 Safety Fastener
6030-053
1st horizontal level
2nd horizontal level
3rd horizontal level
4th horizontal level
5th horizontal level
Ground level struts
6030-053
Clamps for slide side panels
Clamps for slide side panels
Climbing nets clamps
Note - these 4 clamps have pre-drilled pilot holes for pinning
Deck positions at 2nd horizontal level
Typical Side Panel Assembly Detail Note - clamps are fitted during structure assembly
6030-053
Wicksteed Washer
Neoprene Washer
M10 Safety Fastener
M8 x 12 Grub screw to secure clamps to strut. Apply Loctite to grub screw!
6030-053
Earth panel
Ringed planet
Striped planet
Slide Fitting
See Slide Support Tube Details
See Slide Floor Panel Fixing Detail
Slide Floor Panel Fixing Detail Note - Clamps are fitted during structure assembly
Slide Start Side Panel Detail Note - Clamps are fitted during structure assembly
6030-053
Spacer
Spacer
Slide start side panel
M10 Safety Fastener
M8 x 12 Grub screw to secure clamps to struts. Apply Loctite to grub screw!
Slide Start Section Fixing Detail
Slide Support Tube Details
Slide Floor Panel
Slide Chute Assembly
M12 Fibre Washer
M12 Fibre Washer
Runout Support Tube
Middle Support Tube
Slide Chute Assembly
Page 19 of 21
Note - These clamps have pilot holes pre-drilled for pins End clamps are to be against spheres. The middle two against the inside of deck clamps. When clamps are in final position secure using M8 Grub Screw. Using pilot hole drill Ø3 thro' clamps and strut and then fit sellok pin
DESCRIPTIONPART NUMBERQTYITEM
Wicksteed Washer2215-51924033
M10 Washer2215-5087434
M10 Safety Fastener2177-00224039
M8x12 Grub Screw2171-11524044
Tube of Loctite145
Page 20 of 21
* Plastic plugs are to be fitted in all unused holes in the spheres
REV
ECN
SIG.
DATE:
COMPILED
DATE:
6030-053
BARK BELOW GROUND FIXING5071-02624
Brick
Brick
9
Minor
MC
18/02/13
1 92 3711-033
2 92 3711-043
3 336 3730-100
4 132 3711-046
5 24 3755-207
6 84 3711-048
7 3 3755-199
8 3 3755-200
9 3 3755-201
10 3 3755-202
11 3 3755-203
12 3 3755-204
13 2 5031-412
14 2 3755-208
15 2 4013-037
16 2 4013-038
17 12 3711-047
18 18 4201-092
19 4 3755-258
20 4 3030-009
21 4 3711-050
BY: AB ECN No. 1541 minor minor minor 1704
DATE 05/02/08 14/03/08 11/06/08 17/12/08 17/12/14
DATE: 23/01/08 SIGN AB AB AB AB AB
Round Ball Clamp (Pinned)
Order No:
1 5046-025
23 2 Below Ground Fixing Assy (Not for bark fix - see page 2) 5071-024
24 1 Rope Assy 4141-041
25 2 Spragging Iron 3031-010
26 18 5071-028
BY: AB ECN No. 1541 minor minor minor 1704
DATE 05/02/08 14/03/08 11/06/08 17/12/08 18/11/15
DATE: 23/01/08 SIGN AB AB AB AB AB
Total No. of Items
Z-shaped below ground fixing
Order No:
1 672 2175-115
2 672 2212-203
3 240 2176-127
4 240 2472-003
5 240 2900-041
6 240 2215-519
7 240 2177-002
8 240 2171-115
9 432 3730-119
10 16 2176-176
11 32 2571-013
12 4 2176-133
13 4 2571-012
14 4 2611-032
15 4 2611-032
16 78 2191-010
17 6 2372-008
18 74 2185-048
19 4 2223-022
20 166 3730-128
21 166 3730-118
22 74 2215-508
23 18 2185-049
Picked By: Checked By:
COMPILED REV 0 1 2 3 4 5 BY: AB ECN No. 1541 minor minor minor Minor 1644
DATE 05/02/08 14/03/08 11/06/08 17/12/08 22/09/09 22/08/11 DATE: 23/01/08 SIGN AB AB AB AB DB DB
REV 6 7 8
DATE 18/02/13 17/12/14 08/09/15
SIGN MC AB DB
M10 Spring Washer
Climbing Net
M12 x 25 Pent Button Head Screw
M10 Fibre Washer
Poeppelmann Cup - Blue
Poeppelmann Cap - Blue
FIXINGS LIST
Rubber Washer
Wicksteed Washer
Product: Matrix K2 Code: 6030-053
Order No:
26 1 1811-003
29 18 M10 x 30 Hex Head Screw 2175-116
30
Picked By: Checked By:
COMPILED REV 0 1 2 3 4 5 BY: AB ECN No. 1541 minor minor minor Minor 1644
DATE 05/02/08 14/03/08 11/06/08 17/12/08 22/09/09 22/08/11 DATE: 23/01/08 SIGN AB AB AB AB DB DB
REV 6 7 8
DATE 18/02/13 17/12/14 08/09/15
SIGN MC AB DB
Order No:
Total No. of Items