SPECIFICATION INSTALLATION INSTRUCTIONS Note Note PROD. CODE SIZE AGE RANGE F/ FALL HEIGHT HEAVIEST PART TOTAL WEIGHT Swingplay 6040-115 4575x3175x1050 8-12 Years 1785mm Approx 200Kg Approx 465Kg 6040-115 Page 1 of 11 Polyester powder paint to EN 13438:2005 Standard fixings to BS 3692:2001 and BS 4190:2001 Non-standard fixings are anti-vandal and corrosion resistant THIS ITEM IS HEAVY AND WILL REQUIRE LIFTING AIDS 1. Read installation instructions thoroughly before erecting the unit. 2. Do not attempt to assemble incorrect or damaged components. Contact supplier immediately. 3. Mark out and excavate foundations in accordance with foundation detail - see pages 3 to 5. 4. Make reinforcement concrete mesh (Base and 4 sides) and place in foundation hole as detailed on pages 4 and 5. 5. Lay Support Frame (Item 1) on ground and attach Beam (Item 2) using fixings - see page 6. 6. Lift the assembled frame and beam into the foundation hole. 7. Attach the top reinforcement mesh to the assembled mesh in the foundation. continued Steel plate to EN 10025 Steel CHS to EN 10219 Steel RHS to EN 10219 Welding to EN ISO 14341:2011 Ensure all installation aids are removed before first use. Pendulum Swing c/w Basket
Transcript
SPECIFICATION
INSTALLATION INSTRUCTIONS
Note
Note
PROD. CODE
SIZE
AGE RANGE
F/ FALL HEIGHT
HEAVIEST PART
TOTAL WEIGHT
Swingplay
6040-115
4575x3175x1050
8-12 Years
1785mm
Approx 200Kg
Approx 465Kg
6040-115Page 1 of 11
Polyester powder paint to EN 13438:2005Standard fixings to BS 3692:2001 andBS 4190:2001Non-standard fixings are anti-vandal andcorrosion resistant
THIS ITEM IS HEAVY AND WILL REQUIRE LIFTING AIDS
1. Read installation instructions thoroughly before erecting the unit.
2. Do not attempt to assemble incorrect or damaged components. Contact supplier immediately.
3. Mark out and excavate foundations in accordance with foundation detail - see pages 3 to 5.
4. Make reinforcement concrete mesh (Base and 4 sides) and place in foundation hole asdetailed on pages 4 and 5.
5. Lay Support Frame (Item 1) on ground and attach Beam (Item 2) using fixings - see page 6.
6. Lift the assembled frame and beam into the foundation hole.
7. Attach the top reinforcement mesh to the assembled mesh in the foundation.
continued
Steel plate to EN 10025Steel CHS to EN 10219Steel RHS to EN 10219Welding to EN ISO 14341:2011
Ensure all installation aids are removed before first use.
Pendulum Swingc/w Basket
6040-115
Page 2 of 11
THIS ITEM IS HEAVY AND WILL REQUIRE LIFTING AIDS
8. Check pendulum swing support frame and beam is plumb and square and that height fromground level to underside of the pendulum swing beam bottom mount plate is 2912mm. Alsoensure that pendulum swing support frame is correctly sited in the foundations.
9. Fix support strut (Item 22) to pendulum swing beam bottom mount pad with M16 x 40 SktCap Head Screw and M16 Nord Lock Washer (see page 6).
10. Make further check that pendulum swing beam is plumb and square at top and bottom andthat height from ground level to underside of top of pendulum swing beam mount pad is2912mm. Make any final adjustments if required and check tightness of all fixings.
11. Backfill foundations with concrete as detailed on pages 4 and 5.
12. Once foundations have set (at least 48hrs) detach and remove support strut (retain bolts).Attach universal joint and bearing assembly to bottom mount pad with M16 x 40 Skt CapScrew and M16 Nord Lock Washer (see page 6).
13. Do not attach swing assembly until foundations have set and surfacing laid, as prematureuse may cause displacement of beam assembly and subsequent weakening of thefoundations. Attach basket swing seat to four chain assemblies using shackle and pin,lock in place with Dia 2 x 18mm sellok pin. Attach top end of chains to universal joint in thesame way
14. Check tightness of all bolts. Peen over bolts for Support Frame to Beam assembly (seepage 6).
Maintenance Note:
Wicksteed Leisure Ltd. recommend that the universal joint/bearing assembly should be checkedregularly by lifting the seat to take the weight and rotating the bearing housing, noting anyrough movement vertically and horizontally, if any inconsistencies are found the assembly shouldbe replaced immediately.
The universal joint/bearing assembly should be replaced every 5 years.
6040-115
Page 3 of 11
29
12
825 575
45
5
2912 750
2087 Ref
Important:- see sheet 4& 5 for foundation details
Support Strut(Installation aid)see sheet 6 forfixing details(to be removedbefore use)
23
99
4333
386
31
63
Foundation Detail(Care must be taken in abnormal conditions)
75
0
2150
21
50
50
22
66
Sup
po
rtF
ram
e
24
66
Su
pp
ort
Fra
me
Finished Surface Level
22
6040-115
Page 4 of 11
1. The contractor is to ensure the new foundation bears a minimum of 200mm into firm undisturbedsoil. If extra depth required to reach this criteria the extra dig is to be filled with C25 mass concrete.
2. Minimum concrete mix specification (to be confirmed for job specific depending on ground conditions)to be RC35 (28/35 strength class) with a minimum cement content of 280Kg/m3 and a maximumwater/cement ratio of 0.6. Maximum aggregate size to be 20mm.
3. Concrete to be well vibrated to ensure a solid mass free from voids.
4. Reinforcement to have minimum 75mm cover to all faces.
Foundation Detail(Care must be taken in abnormal conditions)
21
21
21
21
19
Assembled Size
20
Reinforcement Concrete Mesh DetailsUse galvanised wire to fix mesh
60
0
2000 2000
6040-115
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Foundation Detail(Care must be taken in abnormal conditions)
150 Min intoacceptable soilfoundation
750
21
50
20
00
Me
sh
2000 Mesh75
75
825 575
Basket Seat Side
Basket Seat Side
2150
1075 1075
250 500
75
10
00
45
5
75
Mesh
Concrete
75
Finished Surface Level
600
Me
sh
50mm ConcreteBlinding
Mesh
Note:- Reinforcement to have a minimum of 75mm cover to all faces
6040-115
Page 6 of 11
22
11
12
2
818
10 17
16
13
14
17 9
18
Installation aid(to be removedbefore use)
14
15
16
Fixing Details for Maintenance
Installation Aid to Beam
Fixing Details for Maintenance
Support Frame to Beam
1
Note:- Peen overthreads
6040-115
Page 7 of 11
12
11
Fixing Details for Maintenance
Universal Joint to Beam
Fixing Details for Maintenance
Attachment of Swing Chains
3
4
7
5
3.1
Ensure there are nosharp edges when sellokpin is fitted
3.2 Gaiter
6040-115
Page 8 of 11
Seat Height
Fixing Details for Maintenance
Attachment of Swing Chains
7
4
6
Ensure there are nosharp edges when sellokpin is fitted
5
6.1
29
12
4333
656mm(400mm min tobottom of seat)
6040-115
Page 9 of 11
Safety Surfacing
Wetpour
44.0 Sq. Metres 70mm Wetpour Wear23.5 Linear Metres Wetpour Edging
