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63H10 Course Management Plan Oct 04

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    Course Management Plan (CMP)

    For the

    091-63H10, TRACKED VEHICLE MECHANIC

    1 OCTOBER 2004

    CMP This course management plan provides all the TASS Ordnance Battalion

    Purpose course managers, and the instructors the information required to conduct the

    training prescribed by the enclosed training materials. It also provides

    information the student needs to meet their responsibilities for learning and

    successful completion of the course.

    CMP This CMP covers the following:

    Index

    Content PAGECourse Management Plan (CMP)

    Part I Introduction 2

    Part II Implementation Requirements 3

    Part III Implementation Guidance 6

    Appendix A Program of Instruction 18

    Appendix B Safety/Security 107

    Appendix C Master Reference List 109

    Appendix D Instructor Evaluation Checklist 114

    THIS CMP AND COURSEWARE SUPERSEDES THE FOLLOWING COURSES:

    091-63H10, TRACKED VEHICLE REPAIRER

    091-63Y10, TRACK VEHICLE MECHANIC

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    2

    Part I Introduction

    Introduction a. This course is designed for use by Active Army, Army Reserve,

    and National Guard enlisted personnel who are reclassifying to MOS

    63H.

    Security b. Possess the required security clearance.

    Clearance/

    Access

    Foreign c. The materials contained in this course have been reviewed by the

    Disclosure course instructors in coordination with the Fort Lee, VA foreign

    disclosure authority. This course is releasable to military students from

    all requesting foreign countries without restrictions.

    Safety/Risk d. The following special safety/risk hazards, notes, cautions, etc.Management apply to the presentation of this course: NONE. Safety actions are

    also identified in the training materials at the appropriate point in the

    materials.

    Environmental e. It is the responsibility of all soldiers and DA civilians to protect the

    environment from damage. The following special environmental

    considerations, notes, cautions, etc., apply to the presentation of this

    course as a whole.

    1. Environmental considerations will be stressed throughout this course.

    Specific environmental considerations and protection actions are

    included in the training material at the appropriate location.2. In lessons that use fuels, hydraulic fluids, solvents, acids, and toxic

    coolants each student must be cautioned against the possibility of spills

    and the proper actions to take if a spill occurs.

    Improvement f. Your comments concerning the improvement of the enclosed

    Comments training materials are valuable to us in ensuring we provide efficient

    and effective training. Please send your comments to:

    Commander

    USACASCOM & FL

    ATTN: ATCL-AO401 1

    stStreet, Suite 227

    Fort Lee, VA 23801

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    3

    Part II Implementation Requirements

    Instructor a. All instructors presenting this training must meet the following

    Certification certification requirements.

    Requirements (1) Instructor Training Course (ITC) qualified. For personnel with

    instructor designator H, who have exercised these responsibilitiesduring the last five years:

    (2) MOS qualified in 63H30 for (Phase II and III).

    (3) Meet HT/WT standards and physical fitness requirements.

    (4) Is thoroughly familiar with all courseware and POI requirements.

    (5) Must have operator license for equipment of the module been taught.

    Special b. Special student prerequisites other than those listed in the Program of

    Student Instruction Preface are: None.

    Prerequisites

    Test c. This section prescribes responsibilities and procedures for

    Administration procurement, safeguarding, and the scoring of tests or graded practical

    Security exercises. The Test Control Officer (TCO) or designated alternates

    will be appointed on orders, and maintain the following:

    (1) Procedures for requisitioning, handling, scheduling, administration,

    and scoring of tests.

    (2) Disposition of test materials.

    (3) Procedures governing security of test materials in accordance with

    AR611-5.

    (4) TCO Responsibilities:

    (a) Designate, in writing, personnel who are authorized access andcan handle test materials.

    (b) Ensure that all personnel administering tests are thoroughly

    familiar with test security procedures.

    (c) Ensure that all test results are reported as soon as possible to

    students.

    (d) Observe testing sessions to ensure proper handling of test

    booklets, scoring keys, and completed answer sheets.

    (e) Ensure Instructors/evaluators have tests on hand so that they

    can begin testing when scheduled, which is often at the end of

    class. Instructors must maintain personal control of tests

    during this time. Tests are not to be left unsecured in instructorbooks or visitors copy of POI.

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    (5) Security:

    (a) Test inventories will be maintained on DA Form 5159-R (The

    inventory of Army Test Material).

    (b) Tests will be stored in locked containers (safety/file cabinets) not

    accessible to unauthorized personnel.

    (c) TCOs or alternates will establish procedures for close supervisionover all phases of receipt, storage, protection, issue, administration,

    scoring and destruction of tests.

    (d) Completed test and/or answer sheets cannot be retained by

    students. Scores will only be furnished to the students. Test and/or

    answer sheets may be returned to students to discuss test questions

    and results but must be collected after completion of this discussion.

    (e) The TCO or alternates will make a quarterly inventory of test

    materials using DA Form 5159-R. The inventory will include test

    booklets, administration, scoring manuals, and keys. All test

    booklets, scoring manuals, and scoring keys will be numbered for

    internal security. If test booklets arrive bound together,separate each test and number it as prescribed in AR 611-5 or IAW

    numbering system prescribed in Battalion SOP.

    (6) Test Administration.

    (a) Test administrator can be any enlisted personnel qualified to instruct.

    They will be listed on an access roster.

    (b) Students taking test will not be left unattended under any

    circumstances.

    (c) Testing environment will be a quiet room or test site. Never give a

    test in a location where normal business is conducted. Make sure

    instructions are loud and clear. No student may give or receive helpon the meaning of test questions during the test. Individual words

    may be read and acronyms identified. When possible a student

    should be tested or evaluated by an instructor/evaluator who

    did not train him, when being evaluated on a performance test.

    (7) Test Procedures.

    (a) The examiner will read the oral directions from the test

    administration guide. If test is performance oriented, evaluator must

    read test procedures to one student at a time, not as a group. For

    knowledge/written test instructions can be read to the entire class.

    (b) Time limits stated on the test manual must be strictly observed.

    (c) Stopwatches must be available for each evaluator when tests are

    timed.

    (d) Re-testing will be done as authorized per course standards.

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    (8) Test Scoring. Scoring will be done manually. The passing grade will be

    established by the testing authority IAW course standards. Students will

    not be allowed in areas where tests are being graded. If possible,

    instructors should not grade tests or evaluate students they have

    instructed.

    (9) Test critique.

    (a) The test administrator will complete an item analysis of each written

    exam and will prepare a critique of questions failed by majority of the

    class. Completed analysis will be given to the course manager to be

    used in developing the course after action report. Information will

    also help course manager to identify possible courseware problems

    and possible poor instructor techniques.

    (b) The same day as exam, PI will discuss analysis data with students to

    get feedback and to ensure students received maximum learning.

    (c) Recommendations for revising questions and tests will be submitted

    to the appropriate training proponent at the Ordnance School.

    Training d. The following are located in the POI as indicated:

    Requirements (1) Facilities Summary.

    (2) Training Aids, Device and Substitute Summary.

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    Part III Implementation Guidance

    Course a. This course is performance-oriented and designed to provide reclassification

    Structure training and MOS certification to enlisted soldiers who are reclassifying to

    MOS 63H.

    b. Phase 1 Program of Instruction 091-63A, B, D, H, M, will be usedfor the IDT phase for MOSS 63A, 63B, 63D, 63G, 63H, 63M, 63S, 63W,

    and 63Y.

    c. Phase 2 and Phase 3 Program of Instruction 091-63H10 is to teach the

    ADT phases for 63H10.

    d. Refer to Program of Instruction (POI) for complete list of the tasks to be

    trained, the organization of lessons (task grouping), phases of training, and

    resources needed for support of the instruction.

    (1) All training is performance-oriented. Tasks are trained under the

    conditions and to the standards outlined in the objectives. At the end of

    training, students are expected to perform the task(s) under theconditions stated in the training objective and complete task(s) to

    standard. Performance measures are used as a training guide to ensure

    that the student learns how to do a task step by step.

    (2) Student progress will be measured by his ability to perform each task as

    trained before going to the next task or series of tasks. Retraining and

    re-testing will be a continuous requirement of the instructor to ensure

    student proficiency. The end-of-class practical exercises, scheduled

    throughout the course, represent a method of ensuring that the student

    can perform the task prior to moving on to the next task.

    (3) Evaluation Procedures.

    (a) Testing of students, to assess and ensure proficiency in MOS tasks,

    will be a requirement for course completion and award of the MOS.

    (b) A student that fails the first test must be retrained, and re-tested.

    Normally, the student may be retrained and re-tested only twice. If a

    student fails after successive re-testing, take appropriate

    administrative action to eliminate them from the course. Follow

    procedures outlined in AR 623-1 when completing adverse AER.

    . (c) Performance training evaluation. Performance measures of tasks

    are taken from the student guide. As the instructor trains studentsin the tasks, he reinforces this training by using a GO/NOGO

    standard for evaluating their ability to perform the task. The

    instructor instills confidence in the student by having them

    demonstrate their ability to perform the task. This evaluation also

    provides the instructor with valuable feedback regarding the

    effectiveness of instructional techniques.

    (d) The instructor will maintain formal records as a basis for certifying

    the students successful completion of course requirements.

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    7

    (e) Evaluation of course material content will be done on a continuing

    basis, using feedback questionnaires and student performance

    results. Recommendations for changes to course material will be

    forwarded to USACASCOM & FL, ATTN: ATCL-AO, 401 First

    Street, Suite 227, Fort Lee, VA 23801 for incorporation during course

    revision. Results of end-of-course testing may identify a need torevise course supporting material, change the method of instruction,

    and/or to conduct performance-oriented training, when this method is

    not currently being used.

    Course b. This course is divided into phases, MODULES and lessons.

    MapPHASE I INACTIVE

    DUTY TRAINING (IDT)

    PHASE II ACTIVE DUTY

    TRAINING (ADT)

    PHASE III - ACTIVE DUTY

    TRAINING (ADT)

    MODULES A, B, C, D, Eand Administrative

    MODULES A, B, C andAdministrative

    MODULES D, E, F andAdministrative

    (A) COMMON SUBJECTS

    (B) BASIC KNOWLEDGEAND SKILLS

    (C) ENGINE SYSTEMSAND POWER TRAINS

    (D) HYDRAULICS,BRAKES, AND STEERING

    SYSTEMS

    (E) BASIC ELECTRICITYAND AUTOMOTIVEELECTRICAL SYSTEMS

    ADMINISTRATIVE

    (A) COMMON SUBJECTS

    (B) MAINTENANCE OFTHE M88A1 TRACKRECOVERY VEHICLE

    (C) MAINTENANCE OFTHE M993CARRIER/MLRS

    (G)ADMINISTRATIVE

    (D) MAINTENANCE OFTHE M48A5 ARMOREDVEHICLE LAUNCHEDBRIDGE (AVLB)

    (E) MAINTENANCE OFTHE M113A2/A3ARMORED PERSONNELCARRIER (APC)

    (F) FIELD TRAININGEXERCISE

    (H)ADMINISTRATIVE

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    Course Map

    Identification,

    Care, and Use

    of Hand and

    Power Tools

    CF631R05

    .1C/2.4D

    Job Knowledge

    Test and

    Review

    CF631R06

    .5 C/1.0 E3

    MODULE A

    Course

    Introduction

    CF631R01

    1.0 C

    Structure of the

    Army

    Maintenance

    Program

    CF631R02

    1.0 C

    Fundamentals

    of

    Transmissions

    and Transfers

    CF631R184.0 C

    Principles of

    Air Induction

    and Exhaust

    Systems

    CF631R14

    2.0C

    Principles of

    Engine Cooling

    Systems

    CF631R15

    2.0 C

    Fundamentals

    of Compression

    Ignition Engine

    Fuel Systems

    CF631R16

    3.0 C

    Legend Total Hours = 94.1 Hours

    Instruction Test

    Phase I - IDT

    Job Knowledge

    Test and

    Review

    CF631R11

    .5 C/2.0 E3

    Shop Safety

    and

    Maintenance

    Discipline

    CF631R03

    2.0 C

    Military

    Publications

    CF631R04

    5.0C/4.0 PE

    Bearings,

    Gaskets, and

    Seals

    CF631R07

    1.0 C/.5 D

    Petroleum, Oil,

    and Lubricants

    CF631R08

    2.0C/.5 D

    Principles of

    Engine

    Lubrication

    Systems

    CF631R13

    2.0 C

    Fuels

    CF631R09

    1.0 C

    Basic Operating

    and Design

    Principles of

    Mechanical

    Devices

    CF631R10

    2.5 C

    Job Knowledge

    Test and

    Review

    CF631R17

    .5 C/2.0 E3

    Construction

    and Operation

    of Engines

    CF631R12

    4.0 C

    Drive Line

    Components

    CF631R19

    3.0 C

    Fundamentals

    of Suspension

    Systems

    CF631R20

    2.5 C

    Job Knowledge

    Test and

    Review

    CF631R21

    .5 C/2.0 E3

    Fundamentals

    of Hydraulics

    CF631R22

    4.0 C

    Fundamentals

    of Brake

    Systems

    CF631R23

    3.0 C

    Fundamentals

    of Steering

    Systems

    CF631R24

    3.6 C

    Job Knowledge

    Test and

    Review

    CF631R25

    .5 C/2.0 E3

    Principles of

    Electricity

    CF631R26

    6.5 C/2.0PE

    Charging

    System

    CF631R27

    2.5C

    Electronic Test

    Equipment

    CF631R31

    4.0 C

    MODULE B MODULE C MODULE D MODULE E

    Starting System

    CF631R28

    3.0C

    Introduction to

    TMDE

    CF631R30

    2.5 C/1.0 D

    Job Knowledge

    Test and

    Review

    CF631R29

    .5 C/2.0 E3

    Job Knowledge

    Test and

    Review

    CF631R32

    .5 C/2.0 E3

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    Job

    Performance

    Test (JPT)

    and Review63H10A09

    .5C/4.5E1

    JobPerformance

    Test (JPT)

    and Review63H10C08

    .5C/4.5E1

    Troubleshoothe Automatic

    FireExtinguisher

    System(AFES)

    63H10C071.0C/3.0PE1

    CourseIntroductionCF631R01

    2.0C

    Maintain theStartingSystem

    63H10A03

    3.0C/8.0PE1

    Maintain theChargingSystem

    63H10A04

    .5C/5.5PE1

    Module ACommon Subjects

    4.0 Hrs.

    RemovePowerpack63H10A06

    .5C/6.5PE1

    Module BDS on Board Automotive

    Tasks32.0 Hrs.

    Replace Eng.Assembly on

    theM109A6/M992Track Vehicle

    63H10B01

    1.0C/7.0PE1

    Orientation orthe M992A2Ammunition

    Carrier63H10C01

    .5C/1.5PE1

    Module CMaintenance of the M992

    Series AmmunitionCarrier

    26.0 Hrs.

    Troubleshootthe AuxiliaryPower Unit

    (APU) Startingand Charging

    System63H10C06.5C/2.5PE1

    63H10 Reclassification Course Map

    Module ACommon Subjects

    EnvironmentAwarenessCF631R71

    2.0C

    ToolInventory

    63H10B010.5C/2.0PE1

    MaintainElectricalSystem

    63H10B03.5C/7.5PE1

    MaintainBrake

    System63H10B04

    0.5C/2.0PE1

    MaintainAuxiliaryPower Unit

    (APU)63H10B05

    1.0C/7.0PE1

    PerformPMCS

    63H10B020.5C/2.5PE1

    Maintain ThePower Plant63H10B10.5C/5.0PE1

    Module B

    M88A1

    CourseIntroductionCF631R01

    2.0C

    Module C

    M993

    PerformPMCS

    63H10C010.5C/2.0PE1

    MaintainHull PowerDistribution

    System63H10C020.5/3.0PE1

    MaintainElectricalSystem

    63H10C030.5C/5.0PE1

    MaintainLock-out

    Cylinder63H10C04

    0.5C/4.0PE1

    MaintainBrake/Steerin

    gSystem

    63H10C050.5C/4.0PE1

    RemovePowerPlant

    63H10C06.5C/4.0PE1

    MaintainFuelSystem

    63H10C070.5C/3.0PE1

    MaintainTransmissionAssembly63H10C08

    0.5C/3.0PE1

    Legend

    otal Hours 120.0

    Instruction - 102.0

    Test - 18.0 hrs

    ReplaceEngineGenerator63H10B12.5C/2.0PE1

    Maintain TheAVDS-1790-2DR Engine63H10B06

    1.0C/5.0PE1

    JobKnowledgeTest (JKT)

    andReview

    63H10B070.5/1.5E3

    MaintainHeaterSystem

    63H10B081.0C/7.0PE1

    MaintainSteering

    System63H10B09.5C/2.0PE1

    MaintainFire

    ExtinguisherSystem

    63H10B11.5C/2.0PE1

    ReplaceEngineStarter

    63H10B131.0C/7.0PE1

    JobPerformanceTest (JPT)

    andReview

    63H10B140.5/6.5E1

    InstallPower

    Plant63H10C09

    0.5C/4.0PE1

    JobPerformanceTest (JPT)

    andReview

    63H10C100.5/6.5E1

    JobKnowledgeTest (JKT)

    andReview

    63H10C110.5/1.5E3

    Replace TheHMPT-500-

    ECTransmissionAssembly63H10C12

    0.5C/2.0PE1

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    Module D

    M48A5

    MaintainSteeringSystem

    63H10D010.5C/4PE1

    Maintain

    HydraulicSystem

    63H10D021.0C/8.0PE1

    PerformPMCS

    63H10D030.5C/2.0PE1

    MaintainTransmissionAssembly63H10D05

    0.5C/3.0PE1

    Maintain

    BrakeSystem

    63H10D060.5C/3.0PE1

    JobKnowledge

    Test (JKT)andReview

    63H10D080.5/1.5E3

    JobPerformanceTest (JPT)and Review63H10D070.5C/6.5E1

    Module E

    M113A2/A3

    ReplaceDifferentialAssembly63H10E03

    0.5C/4.0PE1

    ReplaceTransfer

    Assembly63H10E040.5C/7.0PE1

    MaintainTransmissionAssembly63H10E10

    0.5C/4.0PE1

    Ramp SystemMaintenance63H10E11

    0.5C/3.0PE1

    MaintainElectricalSystem

    63H10E131.5C/5.0PE1

    JobKnowledgeTest (JKT)and Review63H10E160.5C/1.5E1

    JobPerformanceTest (JPT)and Review63H10E150.5C/6.5E1

    Replace

    UnitInjector

    63H10E120.5C/6.0PE1

    Tool Box

    Turn in63H10E17

    0.5C/2.0PE1

    Module F

    FTX

    TacticalField

    Training63H10F0116.0PE1

    Technical

    FieldTraining

    63H10F028.0 PE1

    63H10 Reclassification Course Map

    ReplaceCompensatin

    gIdler Arm63H10D04

    0.5C/6.0PE1

    PerformPMCS

    63H10E010.5C/2.0PE1

    Replace

    Steering LockSolenoid

    63H10E020.5C/2.0PE1

    Maintain ThePower Pack63H10E05

    0.5C/3.0PE1

    MaintainSuspension

    System63H10E06

    0.5C/7.0PE1

    Remove The

    Power Pack63H10E07

    0.5C/4.0PE1

    Install ThePower Pack63H10E08

    0.5C/4.0PE1

    ReplaceFinal

    Drive63H10E090.5C/5.0PE1

    MaintainCooling

    System63H10E140.5C/1.5PE1 Legend

    Total Hours 139.5

    Instruction - 121.5

    Test - 18.0 hrs

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    Course c. The course manager will meet the qualifications and perform the duties listed

    Manager below:

    Guidance

    (1) Course Manager Qualifications.(a) Is a member of the TASS Institution (Battalion or RTI), preferably

    full time.

    (b) Is a qualified instructor for all courses that are managed.

    (c) Grade not exceeding that authorized by TDA.

    (d) Meets HT/WT standards and physical fitness requirements.

    (e) Has required security clearance.

    (f) Is MOS qualified for courses.

    (g) Is thoroughly familiar with all courseware and the POI requirements.

    (h) Is qualified to board and certify instructors.

    (2) Course Manager Duties and Responsibilities.(a) Maintains all records and files.

    (b) Student records.

    (c) Test results/Progress records.

    (d) In-processing documents

    (3) POI required material and equipment requests:

    NOTE. Maintains an up-to-date and accurate status of all requests with a suspense file, i.e., a

    dated request for training aids, copy of request in suspense file with TASC received

    stamp or signature, status of request approved or disapproved, a scheduled pick-up

    date, and any necessary follow on confirmations.

    (a) Publications

    (b) Equipment

    (c) Material and Training aids

    (d) Training sites

    (e) All waiver requests (approved or disapproved)

    (4) A master copy of all courseware will be kept in a locked cabinet.

    (5) Instructor board certification and evaluation.

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    NOTE. This is a working file on each instructor, assigned or attached.

    (a) All board results with board members recommendations.

    (b) Subsequent evaluations.

    (c) Instructor credentials:1 TC/BFITC.

    2 MOS qualification.

    3 Any NCOES courses completed.

    4 Ordnance School Certificate, letter, or TASS Ordnance Battalion

    certificate.

    5 DA Form 705 with DA Form 5500-R when applicable.

    (6) All SOP s applicable to course as a minimum, they should include the

    following:

    (a) Range operations.

    (b) School standards and operations.1 Student in-processing / out- processing.

    2 Procedures for notification of course attendance.

    3 Procedures for forecasting and requesting course resources.

    4 Test control.

    5 Boarding (Certification) of instructors.

    6 Internal evaluations.

    7 Standard for instructors (Appearance, Professionalism, and

    Competence).

    (c) Preparation of classrooms, training sites, and ranges.

    (7) Training schedules.

    (8) After action reviews of courses with deficiencies noted, recommendations

    to correct deficiencies, student and instructor course critiques with any

    shortcomings noted for correction.

    (9) All evaluation or accreditation inspection reports from all external

    agencies.

    (10) All course material deficiencies noted with copy of memorandum signed

    by Commandant (forwarded to USACASCOM & FL) with any response

    from the Ordnance school attached.

    (11) Male student guides.

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    (12) Advises the Commandant on any problem or contingency that may arise

    in the course with the aid of the senior instructor and the assigned Title

    XI.

    (13) Conducts After Action Reviews (AARs) and meetings as needed with

    selected or all instructors.

    (14) Reviews all training schedules, recommends changes to training schedule,

    ensures that remedial training and retest time is programmed, and changes

    made to schedule are forwarded through the appropriate channels.

    (15) Compiles lessons learned, student and instructor comments, all

    shortcomings and strengths observed or informed of during course into

    memorandum format, placing one copy on file and gives original to

    Commandant.

    (16) Maintains a room or building for course materials, publications, on-handtraining aids, and field or range box with supplies.

    NOTE. Even though other staff personnel may be assigned to accomplish some of course

    managers duties and responsibilities, the course manager is still responsible for

    ensuring duties are completed. These duties and responsibilities are as important as the

    instruction itself because they are linked to successful execution of training.

    Instructor d. Primary Instructor Duties and Responsibilities. Instructors are directly in-

    Guidance contact with the students and represent the command in the presentation of the

    instruction. They serve as the role model for the students. They must be

    technically competent and professional in demeanor. Each instructor and/orfacilitator must:

    (1) Ensure all equipment, materials, and training aids are present in required

    ratios, serviceable and up-to-date.

    (2) Review TSPs or lesson plans for content and correct information.

    Review publications to ensure current changes are posted. Read and

    follow all instructor notes. Check with Ordnance School, Training

    Directorate Fort Lee training proponent for new errata to lesson.

    (3) Evaluate proficiency of AIs ability to assist you in the instruction.

    Conduct training with AIs the night or day prior to training if required.

    At a minimum, all AIs should demonstrate proficiency by performing

    the task(s) to be instructed.

    (4) If AI does not know subject and cannot be trained to a proficient level in

    time, do not use them for training. Notify the Course Manager or

    assigned staff of situation. They should call the U.S. ARMY FT. LEE to

    request a waiver to the student/instructor ratio, and follow up with a

    written request. As the PI, you must then adjust the class time to cover

    additional time needed for class. The training schedule must then be

    adjusted to accommodate the change.

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    (5) Review with AIs the procedures for conducting training, how class or

    training site will be set up. Use errata sheets to update or make any

    changes necessary to TSPs or lesson plans so all AIs have and

    understand the changes. Ensure AIs have all publications required for

    training.

    (6) All requested waivers are available.(7) If task is testable, review Test Administration Guide (TAG) and Criterion

    Scoring Checklist (CSC) for accuracy. Take the test to ensure each

    testable item is covered in the lesson plan. If it is not, request

    clarification from the Training Directorate, USACASCOM & FL. Ensure

    each evaluator has his own copy of CSC to review and become familiar

    with testing procedures, evaluator notes, i.e., when to prompt a student of

    certain procedures already completed or that places a student in a

    simulated scenario to perform task.

    (8) Plan and explain test site set up, procedures, location, and ensure each

    evaluator understands what to do when a student receives a NO-GO.

    Students who NO-GO must be counseled. Designate staff or personnelwho will conduct the counseling.

    (9) Plan for NO-GOs and allot time for retraining and re-testing. Designate

    instructors for retrain/retest stations.

    (10) If task/subject is to be evaluated at a later time or is not evaluated

    formally, determine where it would be possible to place equipment at

    another training site for concurrent training to allow students another

    opportunity for refresher training. This practice reduces a loss of training

    time due to a student/instructor ratio of one to one in the Practical

    Exercise (PE) standards.

    (11) Class set up.(a) Set up training area or classroom so that all students can observe

    PIs demonstration.

    (b) Set up table at rear of class or training site for visitors book and all

    reference materials used in instruction.

    (c) Visitors book should contain all instructors qualification

    documents, a copy of the TSP or lesson plan, the course POI, a

    sign-in sheet, training schedule, current ATRRS class roster, and a

    copy of any written student materials for the class in session.

    (d) Place training aids and equipment where the PI can observe

    training being conducted.

    (e) AIs will have TSPs or lesson plans and use them.

    (f) For instruction performed on a vehicle, the vehicle must be

    prepared as the TSP or lesson plan states and staggered prior to

    students arrival.

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    (12) Conduct of Instruction.

    (a) Read learning objective statement, reason statement and procedure

    section exactly as printed in lesson plan/TSP.

    (b) Use lesson plan. Know instructor notes. Read all notes, cautions, or

    warnings pertaining to instruction to students.

    (c) Have students take notes. Ensure all students have studenthandouts or supplemental material (if applicable) and have students

    follow along in TM or FM.

    (d) Ensure all instruction is given in an environment conducive to

    learning. Distracters should be eliminated or minimized, i.e., noise,

    weather conditions, improper facility space, and room temperature.

    (e) Students should be asked questions during training to determine

    whether they are retaining knowledge of subject and if instruction is

    effective. When questioning student uses proper questioning

    Techniques, i.e., ask the question first then select a student to answer,

    do not ask open-ended questions like, Do you have any questions

    or does everyone understand what I just covered.(f) If task is testable the students must practice the task exactly as it is

    to be tested.

    Student e. It is the responsibility of the student to learn to perform the lesson learning

    Guidance objectives of this training. This includes completing the home assignments,

    completing practical exercises, and participating in training activities.

    (1) The student is to be provided the Student Guide upon arriving at the

    school. The use, of these items, and the student's responsibilities must

    be thoroughly explained to the student(s).

    (2) Students need to provide constructive criticism concerning the

    efficiency and effectiveness of the training and training materials.

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    APPENDIX A

    PROGRAM OF INSTRUCTION

    COURSE: 091-63A,B,D,M PHASE: 1 VER:

    COURSE TITLE: CMF 63 RECLASS BASIC KNOWLEDGE AND SKILLS

    ACTIVE DUTY FOR TRAINING COURSE LENGTH: 0

    INACTIVE DUTY FOR TRAINING COURSE LENGTH: 97

    APPROVAL DATE: 1999/01/08

    APPROVAL AUTHORITY: COMMANDERU.S. ARMY ORDNANCE CENTER AND SCHOOLABERDEEN PROVING GROUNDS MD 21005

    SUPERSESSION INFO: THIS PROGRAM OF INSTRUCTION SUPERSEDES 63 SERIES SL1 IDT,DATED FEBRUARY 1998.

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    PAGE NO: 1PREFACE PAGE------------

    PREPARATION DATE: 1999/01/08

    COURSE: 091-63A,B,D,M PHASE: 1 VER:

    COURSE TITLE: CMF 63 RECLASS BASIC KNOWLEDGE AND SKILLS

    TRAINING LOCATION: MULTIPLE SCHOOL CODES.SEE REMARKS FOR ALL LOCATIONS

    SPECIALTY:

    SUPPORTING ITP:

    PURPOSE: To train enlisted personnel to perform unit levelMaintenance on chassis systems and components of Track andWheel Vehicles.

    SCOPE: Train soldiers in the basic knowledge and skills. Receive

    instruction on the use of publications, special tools, shopsafety, principles of electricity and electrical systems,principles of hydraulics, and the principles of engines andpower trains. Receive fundamentals and principles ofengine, fuel, exhaust, cooling, electrical, track,suspension, steering and hydraulic systems.

    PREREQUISITES: Active Army, National Guard, or Reserve Component. Must bereclassifying from a previous MOS. Must have a civiliandriver's license, meet the height and weight standards IAWAR 600-9, and meet the prerequisites for the MOS IAW AR611-201.

    SPECIAL

    INFORMATION: NONE.

    SECURITY CLEARANCE: NONE

    DATA: ADT IDT--- ---

    COURSE LENGTH (HOURS): 0 97

    ADJUSTED COURSE ICH:

    CLASS SIZES: - MAXIMUM: 0 14- OPTIMUM: 0 12- MINIMUM: 0 6

    ACADEMIC HOURS: - COURSE UNIQUE: 0.0 94.1- SHARED: 0

    TOTAL: 0

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    PAGE NO: 2

    COURSE: 091-63A,B,D,M PHASE: 1 VER:

    HOURS DEVELOPED BY OTHERS: - DEVELOPED: 0- CONDUCTED: 0

    COURSE TYPE CODE: 06 ENLISTED MOS (RSI)

    ITRO CODE: Q QUOTA COURSE/NON-ITRO

    CONTRACT CODE: N NOT A CONTRACT COURSE

    TRAINING START DATE: 1999/10/01

    TD PROPONENT:DESIGN ANDDEVELOPMENT: TRAINING DIRECTORATE

    CASCOM, FORT LEE, VA 23801-6000FORT LEE VA, 23801

    INSTRUCTOR PROVIDEDSUPPORT: MULTIPLE SCHOOL CODES.

    SEE REMARKS FOR ALL LOCATIONS

    ARMY COURSEPROPONENT: ORDNANCE SCHOOL, ABERDEEN PROVING GROUNDS, MD

    TRAINING EVALUATIONPROPONENT: TRAINING DIRECTORATE

    CASCOM, FORT LEE, VA 23801-6000FORT LEE VA, 23801

    REMARKS: NOTE: Students will attend MOS specific Phase 2 to completetheir training.

    NOTE: Physical fitness training and testing will be accomplishedbefore and/or after the academic day and is not included in theoverall course length.

    NOTE: School locations will be at any accredited Ordnance TASSBattalion.

    NOTE: Total course hours were determined by adding togetheracademic, in-processing, and out-processing time.

    NOTE: IDT is not MOS specific. An instructor may teach IDT if he/sheis a graduate of one of the following courses 63B10, 63D10, 63E10,63G10, 63H10, 63S10, 63T10, 63W10, or 63Y10.

    NOTE: Students who are reclassifying from one of the following MOS'sare required to complete the ADT phase only: 63B10, 63D10, 63E10,63G10, 63H10, 63S10, 63T10, 63W10, or 63Y10.

    NOTE: All lesson plans will have an environmental impact statement.

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    PAGE NO: 3

    COURSE: 091-63A,B,D,M PHASE: 1 VER:

    Environmental considerations will be stressed throughout this course.In lessons that use fuels, oils, hydraulic fluids, solvents, acids,and coolants, the students will be cautioned for possible spills.

    All lesson plans will have a risk assessment and safety statementthat will be read to the student.

    NOTE: Instructor support will be provided by the Ordnance Center andSchool (for active duty only at APG) and the TASS Battalions for allNational Guard and Reserve Component training locations.

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    PAGE NO: 4COURSE SUMMARY--------------

    COURSE: 091-63A,B,D,M PHASE: 1 VER:PREPARATION DATE: 1999/01/08COURSE TITLE: CMF 63 RECLASS BASIC KNOWLEDGE AND SKILLS

    ACADEMIC TIME ADT IDT------------- ------------ ------------MODULE: A COMMON SUBJECTS 0.0 17.0

    MODULE: B BASIC KNOWLEDGE AND SKILLS 0.0 10.0

    MODULE: C ENGINE AND ENGINE SYSTEMS AND POWER 0.0 27.5TRAINS

    MODULE: D HYDRAULICS, BRAKES AND STEERING SYSTEMS 0.0 13.1

    MODULE: E BASIC ELECTRICTY AND AUTOMOTIVE 0.0 26.0ELECTRICAL SYSTEMS

    MANDATORYMODULE: 0.0 0.0

    ------------ ------------

    TOTAL: 0.0 94.1

    ADMINISTRATIVE TIME-------------------ADMINISTRATIVEMODULE: ADMINISTRATIVE 0.0 3.0

    ------------ ------------

    GRAND TOTAL: 0.0 97.1

    ACADEMIC HOURS BY SECURITY CLASSIFICATION ADT IDT----------------------------------------- ------------ ------------UNCLASSIFIED: 0 94.1

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    PAGE NO: 5TRAINING MODULE(S)-----------------

    COURSE: 091-63A,B,D,M PHASE: 1 VER:PREPARATION DATE: 1999/01/08COURSE TITLE: CMF 63 RECLASS BASIC KNOWLEDGE AND SKILLS

    TRAINING MODULE: ATITLE: COMMON SUBJECTS

    PURPOSE: To provide the students with knowledge of shop safety and maintenancediscipline, the structure of the army maintenance program, knowledgeand skills in the use of DA Forms and maintenance publications, andhand and power tools.

    ADT ACADEMIC HOURS: 0.0IDT ACADEMIC HOURS: 17.0 *** ACADEMIC HOURS ***

    ADT IDTHOURS TYPE HOURS TYPE------ ---- ------ ----

    PFN NO: CF631R01 1.0 C

    CLEARANCE: UNCLASSIFIEDTITLE: COURSE INTRODUCTIONTLO: With references and without assistance,

    the students will state the objectivesof the course, classroom and shopadministrative procedures, and describecourse completion requirements.

    PFN NO: CF631R02 1.0 CCLEARANCE: UNCLASSIFIEDTITLE: STRUCTURE OF THE ARMY MAINTENANCE

    PROGRAMTLO: With references and without assistance,

    the student will state the structure of

    the army maintenance program to includeunit, direct support (divisional andnon-divisional), general support anddepot maintenance levels IAW withapplicable references.

    PFN NO: CF631R03 2.0 CCLEARANCE: UNCLASSIFIEDTITLE: SHOP SAFETY AND MAINTENANCE DISCIPLINETLO: With references but without assistance,

    the student will state safe workingpractices in a shop environment, firesafety and the use of fire fightingequipment, safety procedures whenworking on vehicles, and the applicationof maintenance discipline IAW applicablereferences.

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    PAGE NO: 6

    COURSE: 091-63A,B,D,M PHASE: 1 VER:*** ACADEMIC HOURS ***

    ADT IDTHOURS TYPE HOURS TYPE------ ---- ------ ----

    PFN NO: CF631R04 5.0 CCLEARANCE: UNCLASSIFIED 4.0 PE3TITLE: MAINTENANCE PUBLICATIONSTLO: Given references but without assistance,

    the student will state the types andpurpose of DA forms and militarypublications and identify, locate, anduse technical manuals and lubricationorders IAW applicable references.

    PFN NO: CF631R05 0.1 CCLEARANCE: UNCLASSIFIED 2.4 DTITLE: IDENTIFICATION, CARE, AND USE OF HAND

    AND POWER TOOLSTLO: Provided with references, hand tools

    display, and without assistance,the student will identify, and state theuse and care of hand and power tools toinclude torque wrenches IAW TM 9-243.

    PFN NO: CF631R06 0.5 CCLEARANCE: UNCLASSIFIED 1.0 E3TITLE: JOB KNOWLEDGE TEST AND REVIEWTLO: With references, but without assistance

    or notes, the students will take a JobKnowledge Test on selected materialstaught in lessons CF631R01 throughCF631R05. Students must achieve aminimum score of 70 percent. A review

    will be conducted after the test.

    REMARKS:

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    PAGE NO: 7

    TRAINING MODULE: BTITLE: BASIC KNOWLEDGE AND SKILLS

    PURPOSE: To provide the students with knowledge of bearings, gaskets, and

    seal, POL products, fuels, and the basic operating and designprinciples of mechanical devices.

    ADT ACADEMIC HOURS: 0.0IDT ACADEMIC HOURS: 10.0 *** ACADEMIC HOURS ***

    ADT IDTHOURS TYPE HOURS TYPE------ ---- ------ ----

    PFN NO: CF631R07 1.5 CCLEARANCE: UNCLASSIFIEDTITLE: BEARING, GASKETS, AND SEALSTLO: With references and without assistance,

    the students will state the types,purpose and application of bearings,gaskets and seals IAW TM 9-8000.

    PFN NO: CF631R08 2.0 CCLEARANCE: UNCLASSIFIED 0.5 DTITLE: PETROLEUM, OIL, AND LUBRICANTSTLO: With references and without assistance,

    the students will identify the sourcesof POL products, the types, purpose,application, and features, to includeclassification and qualities IAW withapplicable references.

    PFN NO: CF631R09 1.0 CCLEARANCE: UNCLASSIFIEDTITLE: FUELS

    TLO: With references and without assistance,the student will identify theproperties, characteristics, rating,classification, and safety precautionsfor fuel products IAW TM 9-8000.

    PFN NO: CF631R10 2.5 CCLEARANCE: UNCLASSIFIEDTITLE: BASIC OPERATING AND DESIGN PRINCIPLES OF

    MECHANICAL DEVICESTLO: With references and without assistance,

    the students will state the principlesand operation of gears, cams, levers,pistons, cylinders, pumps, clutches,wheels, universal joints, pulleys, andbelts IAW applicable references.

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    PAGE NO: 8

    COURSE: 091-63A,B,D,M PHASE: 1 VER:*** ACADEMIC HOURS ***

    ADT IDTHOURS TYPE HOURS TYPE------ ---- ------ ----

    PFN NO: CF631R11 0.5 CCLEARANCE: UNCLASSIFIED 2.0 E3TITLE: JOB KNOWLEDGE TEST AND REVIEWTLO: With references, but without assistance

    or notes, the students will take a JobKnowledge Test on selected materialstaught in lessons CF631R07 throughCF631R10. Students must achieve aminimum score of 70 percent. A reviewwill be conducted after the test.

    REMARKS:

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    PAGE NO: 9

    TRAINING MODULE: CTITLE: ENGINE AND ENGINE SYSTEMS AND POWER TRAINS

    PURPOSE: To provide the students with basic knowledge of engine cooling and

    lubrication systems; air induction and exhaust systems, transmissionsand transfers, drive line components, and suspension systems.

    ADT ACADEMIC HOURS: 0.0IDT ACADEMIC HOURS: 27.5 *** ACADEMIC HOURS ***

    ADT IDTHOURS TYPE HOURS TYPE------ ---- ------ ----

    PFN NO: CF631R12 4.0 CCLEARANCE: UNCLASSIFIEDTITLE: CONSTRUCTION AND OPERATION OF ENGINESTLO: With references and without assistance,

    the students will state the purpose,types, components and operation ofcompression-ignition engines IAW TM

    9-8000.

    PFN NO: CF631R13 2.0 CCLEARANCE: UNCLASSIFIEDTITLE: PRINCIPLES OF ENGINE LUBRICATION SYSTEMSTLO: With references and without assistance,

    the students will state the types,components, and operation of enginelubrication systems IAW TM 9-8000.

    PFN NO: CF631R14 2.0 CCLEARANCE: UNCLASSIFIEDTITLE: PRINCIPLES OF AIR INDUCTION AND EXHAUST

    SYSTEMS

    TLO: With references and without assistance,the student will state the purpose,types, components and operation of airinduction and exhaust systems IAW TM9-8000.

    PFN NO: CF631R15 2.0 CCLEARANCE: UNCLASSIFIEDTITLE: PRINCIPLES OF ENGINE COOLING SYSTEMSTLO: With references and without assistance,

    the students will state the types,components, and operation of enginecooling systems IAW TM 9-8000.

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    PAGE NO: 10

    COURSE: 091-63A,B,D,M PHASE: 1 VER:*** ACADEMIC HOURS ***

    ADT IDTHOURS TYPE HOURS TYPE------ ---- ------ ----

    PFN NO: CF631R16 3.0 CCLEARANCE: UNCLASSIFIEDTITLE: FUNDAMENTALS OF COMPRESSION-IGNITION

    ENGINE FUEL SYSTEMSTLO: With references and without assistance,

    the students will state the purpose,types, components and operation ofcompression-ignition fuel systems IAW TM9-8000.

    PFN NO: CF631R17 0.5 CCLEARANCE: UNCLASSIFIED 2.0 E3TITLE: JOB KNOWLEDGE TEST AND REVIEWTLO: With references, but without assistance

    or notes, the students will take a Job

    Knowledge Test on materials taught inlessons CF631R12 through CF631R16. Thestudents must achieve a minimum score of70 percent. A review will be conductedafter the test.

    PFN NO: CF631R18 4.0 CCLEARANCE: UNCLASSIFIEDTITLE: FUNDAMENTALS OF TRANSMISSIONS AND

    TRANSFERSTLO: With references and without assistance,

    the student will state the types,purpose, components, and operation oftransmissions and transfers IAW TM

    9-8000.

    PFN NO: CF631R19 3.0 CCLEARANCE: UNCLASSIFIEDTITLE: DRIVE LINE COMPONENTSTLO: With references and without assistance,

    the student will state the types,purpose, and functions of drive linecomponents IAW TM 9-8000.

    PFN NO: CF631R20 2.5 CCLEARANCE: UNCLASSIFIEDTITLE: FUNDAMENTALS OF SUSPENSION SYSTEMSTLO: With references and without assistance,

    the student will state the types,purpose, components, and operation ofsuspension systems IAW TM 9-8000.

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    PAGE NO: 11

    COURSE: 091-63A,B,D,M PHASE: 1 VER:*** ACADEMIC HOURS ***

    ADT IDTHOURS TYPE HOURS TYPE------ ---- ------ ----

    PFN NO: CF631R21 0.5 CCLEARANCE: UNCLASSIFIED 2.0 E3TITLE: JOB KNOWLEDGE TEST AND REVIEWTLO: With references, but without assistance

    or notes, the students will take a JobKnowledge Test on materials taught inlessons CF631R18 through CF631R20. Thestudents must achieve a minimum score of70 percent. A review will be conductedafter the test.

    REMARKS:

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    PAGE NO: 12

    TRAINING MODULE: DTITLE: HYDRAULICS, BRAKES AND STEERING SYSTEMS

    PURPOSE: To provide the student with a basic knowledge of the principles of

    hydraulics, operations and components of brake systems, and steeringsystem components.

    ADT ACADEMIC HOURS: 0.0IDT ACADEMIC HOURS: 13.1 *** ACADEMIC HOURS ***

    ADT IDTHOURS TYPE HOURS TYPE------ ---- ------ ----

    PFN NO: CF631R22 4.0 CCLEARANCE: UNCLASSIFIEDTITLE: FUNDAMENTALS OF HYDRAULICSTLO: With references and without assistance,

    the student will state the fundamentalsof hydraulics, construction andoperation of typical system, identify

    components IAW TM 9-8000.

    PFN NO: CF631R23 3.0 CCLEARANCE: UNCLASSIFIEDTITLE: FUNDAMENTALS OF BRAKE SYSTEMSTLO: With references and without assistance,

    the student will state the types,construction, operation and identifycomponents of brake systems IAW TM9-8000.

    PFN NO: CF631R24 3.6 CCLEARANCE: UNCLASSIFIEDTITLE: FUNDAMENTALS OF STEERING SYSTEMS

    TLO: With references and without assistance,the student will state the types,purpose, and components of steeringsystems IAW TM 9-8000.

    PFN NO: CF631R25 0.5 CCLEARANCE: UNCLASSIFIED 2.0 E3TITLE: JOB KNOWLEDGE TEST AND REVIEWTLO: With references, but without assistance

    or notes, the students will take a JobKnowledge Test on materials taught inlessons CF631R22 through CF631R24. Thestudents must achieve a minimum score of70 percent. A review will be conductedafter the test.

    REMARKS:

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    PAGE NO: 13

    TRAINING MODULE: ETITLE: BASIC ELECTRICTY AND AUTOMOTIVE ELECTRICAL SYSTEMS

    PURPOSE: To provide the students with a basic knowledge of electricity,

    components and operation of starting and charging systems, andMeasurement and Diagnostic Equipment. (TMDE)

    ADT ACADEMIC HOURS: 0.0IDT ACADEMIC HOURS: 26.0 *** ACADEMIC HOURS ***

    ADT IDTHOURS TYPE HOURS TYPE------ ---- ------ ----

    PFN NO: CF631R26 6.5 CCLEARANCE: UNCLASSIFIED 2.0 PE3TITLE: PRINCIPLES OF BASIC ELECTRICITYTLO: With references and without assistance,

    the students will state the principlesof basic electricity to include therelationship of voltage to current and

    resistance, effects of magnetism andelectro-magnetism, circuits and circuitcomponents and symbols IAW TM 9-8000 andFM 11-60.

    PFN NO: CF631R27 2.5 CCLEARANCE: UNCLASSIFIEDTITLE: CHARGING SYSTEMTLO: With references and without assistance,

    the students will state the purpose,construction and operation of chargingsystems and charging system componentsIAW TM 9-8000.

    PFN NO: CF631R28 2.5 CCLEARANCE: UNCLASSIFIEDTITLE: STARTING SYSTEMTLO: With references and without assistance,

    the students will state the purpose,construction and operation of startingsystem and starting systems componentsIAW TM 9-8000.

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    PAGE NO: 14

    COURSE: 091-63A,B,D,M PHASE: 1 VER:*** ACADEMIC HOURS ***

    ADT IDTHOURS TYPE HOURS TYPE------ ---- ------ ----

    PFN NO: CF631R29 0.5 CCLEARANCE: UNCLASSIFIED 2.0 E3TITLE: JOB KNOWLEDGE TEST AND REVIEWTLO: With references, but without assistance

    or notes, the students will take a JobKnowledge Test on selected materialstaught in lesson CF631R26 throughCF631R28. Students must achieve aminimum score of 70 percent. A reviewwill be conducted after the test.

    PFN NO: CF631R30 2.5 CCLEARANCE: UNCLASSIFIED 1.0 DTITLE: INTRODUCTION TO TMDETLO: With references and without assistance,

    the students will state the purpose,components and use of TMDE IAWapplicable references.

    PFN NO: CF631R31 4.0 CCLEARANCE: UNCLASSIFIEDTITLE: ELECTRONIC TEST EQUIPMENTTLO: Provided with references and assistance,

    the students will identify, use andmaintain multimeters, and receive anoverview of CTS and STE/ICE-R IAWapplicable references.

    PFN NO: CF631R32 0.5 C

    CLEARANCE: UNCLASSIFIED 2.0 E3TITLE: JOB KNOWLEDGE TEST AND REVIEWTLO: With references, but without assistance

    or notes, the students will take a JobKnowledge Test on selected materialstaught in lessons CF631R30 and CF631R31.Students must achieve a minimum scoreof 70 percent. A review will beconducted after the test.

    REMARKS:

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    PAGE NO: 15MANDATORY TRAINING MODULE-------------------------

    COURSE: 091-63A,B,D,M PHASE: 1 VER:PREPARATION DATE: 1999/01/08COURSE TITLE: CMF 63 RECLASS BASIC KNOWLEDGE AND SKILLS

    *** THERE ARE NO ENTRIES ***

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    PAGE NO: 16

    EXAMINATION MODULE------------------

    COURSE: 091-63A,B,D,M PHASE: 1 VER:PREPARATION DATE: 1999/01/08

    COURSE TITLE: CMF 63 RECLASS BASIC KNOWLEDGE AND SKILLS

    ADT ACADEMIC HOURS: 0.0IDT ACADEMIC HOURS: 13.0 *** EXAMINATION HOURS ***

    ADT IDTHOURS TYPE HOURS TYPE------ ---- ------ ----

    MODULE: A PFN NO: CF631R06 1.0 E3CLEARANCE: UNCLASSIFIEDTITLE: JOB KNOWLEDGE TEST AND REVIEWTLO: With references, but without assistance

    or notes, the students will take a JobKnowledge Test on selected materialstaught in lessons CF631R01 throughCF631R05. Students must achieve a

    minimum score of 70 percent. A reviewwill be conducted after the test.

    MODULE: B PFN NO: CF631R11 2.0 E3CLEARANCE: UNCLASSIFIEDTITLE: JOB KNOWLEDGE TEST AND REVIEWTLO: With references, but without assistance

    or notes, the students will take a JobKnowledge Test on selected materialstaught in lessons CF631R07 throughCF631R10. Students must achieve aminimum score of 70 percent. A reviewwill be conducted after the test.

    MODULE: C PFN NO: CF631R17 2.0 E3CLEARANCE: UNCLASSIFIEDTITLE: JOB KNOWLEDGE TEST AND REVIEWTLO: With references, but without assistance

    or notes, the students will take a JobKnowledge Test on materials taught inlessons CF631R12 through CF631R16. Thestudents must achieve a minimum score of70 percent. A review will be conductedafter the test.

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    PAGE NO: 17

    COURSE: 091-63A,B,D,M PHASE: 1 VER:*** EXAMINATION HOURS ***

    ADT IDTHOURS TYPE HOURS TYPE------ ---- ------ ----

    MODULE: C PFN NO: CF631R21 2.0 E3CLEARANCE: UNCLASSIFIEDTITLE: JOB KNOWLEDGE TEST AND REVIEWTLO: With references, but without assistance

    or notes, the students will take a JobKnowledge Test on materials taught inlessons CF631R18 through CF631R20. Thestudents must achieve a minimum score of70 percent. A review will be conductedafter the test.

    MODULE: D PFN NO: CF631R25 2.0 E3CLEARANCE: UNCLASSIFIEDTITLE: JOB KNOWLEDGE TEST AND REVIEWTLO: With references, but without assistance

    or notes, the students will take a JobKnowledge Test on materials taught inlessons CF631R22 through CF631R24. Thestudents must achieve a minimum score of70 percent. A review will be conductedafter the test.

    MODULE: E PFN NO: CF631R29 2.0 E3CLEARANCE: UNCLASSIFIEDTITLE: JOB KNOWLEDGE TEST AND REVIEWTLO: With references, but without assistance

    or notes, the students will take a JobKnowledge Test on selected materialstaught in lesson CF631R26 through

    CF631R28. Students must achieve aminimum score of 70 percent. A reviewwill be conducted after the test.

    MODULE: E PFN NO: CF631R32 2.0 E3CLEARANCE: UNCLASSIFIEDTITLE: JOB KNOWLEDGE TEST AND REVIEWTLO: With references, but without assistance

    or notes, the students will take a JobKnowledge Test on selected materialstaught in lessons CF631R30 and CF631R31.Students must achieve a minimum scoreof 70 percent. A review will beconducted after the test.

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    PAGE NO: 18ADMINISTRATIVE MODULE---------------------

    COURSE: 091-63A,B,D,M PHASE: 1 VER:PREPARATION DATE: 1999/01/08COURSE TITLE: CMF 63 RECLASS BASIC KNOWLEDGE AND SKILLS

    ADMINISTRATIVE MODULE:TITLE: ADMINISTRATIVE

    PURPOSE: CONDUCT IN AND OUT PROCCESSING.

    ADT ACADEMIC HOURS: 0.0IDT ACADEMIC HOURS: 3.0 ADMINISTRATIVE HOURS

    ADT IDTHOURS TYPE HOURS TYPE------ ---- ------ ----

    PFN NO: ADMIN 3.0 OTHCLEARANCE: UNCLASSIFIEDTITLE: IN/OUT PROCESSINGTLO:

    REMARKS:

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    PAGE NO: 19SKILL, KNOWLEDGE AND TASK SUMMARY---------------------------------

    COURSE: 091-63A,B,D,M PHASE: 1 VER:PREPARATION DATE: 1999/01/08COURSE TITLE: CMF 63 RECLASS BASIC KNOWLEDGE AND SKILLS

    PROPONENT APPROVED SKILLS, KNOWLEDGES AND TASKS-----------------------------------------------TASK NO MODULE PFN NO TRAINED TO STANDARD: ADT IDT------- ------ ------ -------------------- --- ---091-109-0002 MAINTAIN ASSIGN EQUIPMENT/PMCS

    A CF631R05 N YOTHER SKILLS, KNOWLEDGES AND TASKS----------------------------------TASK NO MODULE PFN NO TRAINED TO STANDARD: ADT IDT------- ------ ------ -------------------- --- ---*** THERE ARE NO ENTRIES ***

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    PAGE NO: 20AMMUNITION SUMMARY------------------

    COURSE: 091-63A,B,D,M PHASE: 1 VER:PREPARATION DATE: 1999/01/08COURSE TITLE: CMF 63 RECLASS BASIC KNOWLEDGE AND SKILLS

    LIVE AMMUNITION---------------

    AMMUNITION REQUIREMENTADT IDT

    FOR FORDODIC MODULE PFN NO STUDENTS OTHER STUDENTS OTHER----- ------ -------- -------- ------ -------- ------*** THERE ARE NO ENTRIES ***

    DUMMY OR INERT AMMUNITION-------------------------

    AMMUNITION REQUIREMENTADT IDT

    FOR FOR

    DODIC MODULE PFN NO STUDENTS OTHER STUDENTS OTHER----- ------ -------- -------- ------ -------- ------*** THERE ARE NO ENTRIES ***

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    PAGE NO: 21EQUIPMENT SUMMARY-----------------

    COURSE: 091-63A,B,D,M PHASE: 1 VER:PREPARATION DATE: 1999/01/08COURSE TITLE: CMF 63 RECLASS BASIC KNOWLEDGE AND SKILLS

    AVERAGE RATIO CQTY REQ FOR EQUIP TO STUDENT R

    OPTEMPOLIN/NSN MODULE PFN NO ADT IDT ADT IDT IHRS/MIL---------------- ------ -------- ------ ------ -------- -------- - -------5120-00-221-7983 NOMEN: C18234-TORQUE WRENCH 0-600 FT LBS

    E CF631R30 0 1 0 1:14 N 2.05120-00-293-2913 NOMEN: CALIPER, VERNIER

    E CF631R30 0 1 0 1:14 N 2.05120-00-853-4538 NOMEN: WRENCH TORQUE (IN. LB.)3/8 DR.

    A CF631R05 0 2 0 1:14 Y 2.55180-00-177-7033 NOMEN: W33004 - TOOL KIT, GENERAL MECHANICS

    A CF631R05 0 1 0 1:14 Y 2.5

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    PAGE NO: 22FACILITIES SUMMARY------------------

    COURSE: 091-63A,B,D,M PHASE: 1 VER:PREPARATION DATE: 1999/01/08COURSE TITLE: CMF 63 RECLASS BASIC KNOWLEDGE AND SKILLS

    UNIT OF FACILITY HOURSCATEGORY CODE MODULE PFN NO MEASURE CODE ADT IDT---------------- ------ -------- ------------ ---------- ----------17120-1500-20 NOMEN: CLASSROOM, GEN PURPOSE, 1500SF, 20PN

    A CF631R01 SF 0.0 3.0A CF631R02 SF 0.0 1.0A CF631R03 SF 0.0 2.0A CF631R04 SF 0.0 8.0A CF631R05 SF 0.0 2.5A CF631R06 SF 0.0 1.5B CF631R07 SF 0.0 2.0B CF631R08 SF 0.0 2.0B CF631R09 SF 0.0 2.0B CF631R10 SF 0.0 2.5B CF631R11 SF 0.0 1.5

    C CF631R12 SF 0.0 4.0C CF631R13 SF 0.0 2.0C CF631R14 SF 0.0 3.0C CF631R15 SF 0.0 2.0C CF631R16 SF 0.0 4.0C CF631R17 SF 0.0 2.5C CF631R18 SF 0.0 3.0C CF631R19 SF 0.0 2.0C CF631R20 SF 0.0 2.0C CF631R21 SF 0.0 2.5D CF631R22 SF 0.0 5.0D CF631R23 SF 0.0 2.5D CF631R24 SF 0.0 3.0D CF631R25 SF 0.0 2.5

    E CF631R26 SF 0.0 8.0E CF631R27 SF 0.0 2.0E CF631R28 SF 0.0 2.0E CF631R29 SF 0.0 2.5E CF631R30 SF 0.0 3.0E CF631R31 SF 0.0 4.0E CF631R32 SF 0.0 2.5

    *TOTAL FOR 17120-1500-20: ADT: 0.0 IDT: 90.0

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    PAGE NO: 23TRAINING AID, DEVICE AND SUBSTITUTE SUMMARY-------------------------------------------

    COURSE: 091-63A,B,D,M PHASE: 1 VER:PREPARATION DATE: 1999/01/08COURSE TITLE: CMF 63 RECLASS BASIC KNOWLEDGE AND SKILLS

    TRAINING AIDS, DEVICES AND SIMULATORS:SUBSTITUTE NOMEN QTY REQ FOR SINGLE EQUIP REPLACEDNSN/LIN/DEV NO MODULE PFN NO COURSE ITERATION NOMEN NSN/LIN---------------- ------ -------- ---------------- ----------------

    NOMEN: CONTAINER GM (HELLFIRE)B CF631R08 1

    1135-00-T94-0037 NOMEN: INJECTOR NOZZLESC CF631R16 1 1135-00-T94-0037

    1528-00-T94-0077 NOMEN: PLANETARY GEAR SYSTEM RM0008/RM1.5/26C CF631R18 1 1528-00-T94-0077

    21 NOMEN: PLASTIC TUBING #10B CF631R08 3 21

    22 NOMEN: AOAP BOTTLESB CF631R08 2 22

    5210-00-221-2077 NOMEN: TELESCOPING GAGEB CF631R11 1 5210-00-221-2077E CF631R30 1 5210-00-221-2077

    5210-00-229-3054 NOMEN: OUTSIDE CALIBERB CF631R11 1 5210-00-229-3054E CF631R30 1 5210-00-229-3054

    5210-00-234-5223 NOMEN: RULEB CF631R11 1 5210-00-234-5223E CF631R30 1 5210-00-234-5223

    5210-00-243-2933 NOMEN: MICROMETERB CF631R11 1 5210-00-243-2933

    5210-00-250-4761 NOMEN: VERNIER CALIBERB CF631R11 1 5210-00-250-4761

    5210-00-273-9790 NOMEN: DIAL INDICATOR

    B CF631R11 1 5210-00-273-97905210-00-544-2973 NOMEN: INSIDE CALIBER

    B CF631R11 1 5210-00-544-29735820-01-053-5729 NOMEN: PLAYER, VIDEO CASSETTE, JVC, 3/4" MODEL 5200

    D CF631R22 1 5820-01-053-5729D CF631R23 1 5820-01-053-5729D CF631R24 1 5820-01-053-5729

    5830-00-T75-2301 NOMEN: TELEVISION, RCA, FA505WA CF631R02 1 5830-00-T75-2301A CF631R03 1 5830-00-T75-2301B CF631R07 1 5830-00-T75-2301C CF631R12 1 5830-00-T75-2301C CF631R13 1 5830-00-T75-2301C CF631R14 1 5830-00-T75-2301C CF631R15 1 5830-00-T75-2301C CF631R16 1 5830-00-T75-2301C CF631R18 1 5830-00-T75-2301C CF631R19 1 5830-00-T75-2301C CF631R20 1 5830-00-T75-2301D CF631R22 1 5830-00-T75-2301

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    PAGE NO: 24

    COURSE: 091-63A,B,D,M PHASE: 1 VER:

    SUBSTITUTE NOMEN QTY REQ FOR SINGLE EQUIP REPLACEDNSN/LIN/DEV NO MODULE PFN NO COURSE ITERATION NOMEN NSN/LIN---------------- ------ -------- ---------------- ----------------

    5830-00-T75-2301 NOMEN: TELEVISION, RCA, FA505WD CF631R23 1 5830-00-T75-2301D CF631R24 1 5830-00-T75-2301E CF631R26 1 5830-00-T75-2301E CF631R27 1 5830-00-T75-2301E CF631R28 1 5830-00-T75-2301E CF631R31 1 5830-00-T75-2301

    610-091-0131-B NOMEN: TV TAPE, TORQUE CONVERTERC CF631R18 1 610-091-0131-B

    610-091-0310B NOMEN: TV TAPE, ARMY MAINT PROGRAMA CF631R02 1 610-091-0310B

    611-091-0134-B NOMEN: TV TAPE, BEARINGS, SEALSB CF631R07 1 611-091-0134-B

    6730-00-T75-7019 NOMEN: PROJECTOR, KODAK, 35MMA CF631R04 1 6730-00-T75-7019

    A CF631R05 1 6730-00-T75-7019B CF631R07 1 6730-00-T75-7019B CF631R09 1 6730-00-T75-7019C CF631R12 1 6730-00-T75-7019C CF631R13 1 6730-00-T75-7019C CF631R14 1 6730-00-T75-7019C CF631R15 1 6730-00-T75-7019C CF631R16 1 6730-00-T75-7019C CF631R18 1 6730-00-T75-7019C CF631R19 1 6730-00-T75-7019C CF631R20 1 6730-00-T75-7019D CF631R22 1 6730-00-T75-7019D CF631R23 1 6730-00-T75-7019D CF631R24 1 6730-00-T75-7019

    E CF631R26 1 6730-00-T75-7019E CF631R27 1 6730-00-T75-7019E CF631R28 1 6730-00-T75-7019

    6730-00-T77-6084 NOMEN: PROJECTOR, OVERHEADA CF631R03 1 6730-00-T77-6084A CF631R04 1 6730-00-T77-6084C CF631R12 1 6730-00-T77-6084C CF631R13 1 6730-00-T77-6084C CF631R14 1 6730-00-T77-6084C CF631R15 1 6730-00-T77-6084C CF631R16 1 6730-00-T77-6084C CF631R17 1 6730-00-T77-6084C CF631R18 1 6730-00-T77-6084C CF631R19 1 6730-00-T77-6084C CF631R20 1 6730-00-T77-6084C CF631R21 1 6730-00-T77-6084D CF631R22 1 6730-00-T77-6084D CF631R23 1 6730-00-T77-6084D CF631R24 1 6730-00-T77-6084D CF631R25 1 6730-00-T77-6084

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    PAGE NO: 25

    COURSE: 091-63A,B,D,M PHASE: 1 VER:

    SUBSTITUTE NOMEN QTY REQ FOR SINGLE EQUIP REPLACEDNSN/LIN/DEV NO MODULE PFN NO COURSE ITERATION NOMEN NSN/LIN---------------- ------ -------- ---------------- ----------------

    6730-00-T77-6084 NOMEN: PROJECTOR, OVERHEADE CF631R26 1 6730-00-T77-6084E CF631R27 1 6730-00-T77-6084E CF631R28 1 6730-00-T77-6084E CF631R29 1 6730-00-T77-6084E CF631R30 1 6730-00-T77-6084E CF631R32 1 6730-00-T77-6084

    7.27/1 NOMEN: RM0146 - OUTSIDE MICROMETER - 7271-00-T94-0174E CF631R30 1 7.27/1

    7.40/1003 NOMEN: RM0158 - DEPTH MICROMETER - 7403-00-T94-0168E CF631R30 1 7.40/1003

    702-091-0447B NOMEN: MILITARY LUBRICANTSB CF631R08 1 702-091-0447B

    704-091-0246B NOMEN: TV TAPE, RADIATOR COOLING SYSTEMSC CF631R15 1 704-091-0246B

    7271-00-T94-0172 NOMEN: OUTSIDE MICROMETERB CF631R11 1 7271-00-T94-0172E CF631R30 1 7271-00-T94-0172

    7730-00-T75-0941 NOMEN: TELEVISION, RC, FB445WA CF631R05 1 7730-00-T75-0941

    A261 NOMEN: TV TAPE, WHAT IS ELECTRICITYE CF631R26 1 A261

    A262 NOMEN: TV TAPE, MEASURE ELECTRICITYE CF631R26 1 A262

    AVTVE-PLR-VC3/4 NOMEN: PLAYER, VIDEOCASSETTE, 3/4" U-MATICA CF631R02 1 AVTVE-PLR-VC3/4A CF631R03 1 AVTVE-PLR-VC3/4A CF631R05 1 AVTVE-PLR-VC3/4B CF631R07 1 AVTVE-PLR-VC3/4

    E121 NOMEN: TV TAPE, ELECTRON FLOWE CF631R26 1 E121

    E124 NOMEN: TV TAPE, OHMS LAW IN ACTIONE CF631R26 1 E124

    MODEL 1.12 NOMEN: DRUM BRAKE MECH MODEL 1.12D CF631R23 1 MODEL 1.12

    MODEL 1.25 NOMEN: DISK BRAKE MECH MODEL 1.25D CF631R23 1 MODEL 1.25

    RM 1.5/26 NOMEN: PLANETARY GEAR BOARDC CF631R18 1 RM 1.5/26

    RM 12.10/1004 NOMEN: INJECTOR NOZZLE OR EQUIVALENTC CF631R16 1 RM 12.10/1004

    RM-1.130/1009 NOMEN: UNIT INJECTOR OR EQUIVALENTC CF631R16 1 RM-1.130/1009

    RM7.27/1 NOMEN: MICROMETER MOCKUPB CF631R11 1 RM7.27/1

    TVT 5185AC NOMEN: TV TAPE, CLUTCH OPERATION AND SERVICEC CF631R18 1 TVT 5185AC

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    PAGE NO: 26

    COURSE: 091-63A,B,D,M PHASE: 1 VER:

    SUBSTITUTE NOMEN QTY REQ FOR SINGLE EQUIP REPLACEDNSN/LIN/DEV NO MODULE PFN NO COURSE ITERATION NOMEN NSN/LIN---------------- ------ -------- ---------------- ----------------

    TVT 55-5 NOMEN: USE OF THE AN/PSM-45 DIGITAL MULTIMETERE CF631R31 1 TVT 55-5

    TVT 9-111 NOMEN: STE-ICE PT 1E CF631R31 1 TVT 9-111

    TVT 9-112 NOMEN: STE-ICE PT 2E CF631R31 1 TVT 9-112

    TVT 9-113 NOMEN: STE-ICE PT 3E CF631R31 1 TVT 9-113

    TVT 9-114 NOMEN: STE-ICE PT 4E CF631R31 1 TVT 9-114

    TVT 9-1855 NOMEN: PLANITARY GEAR PT1C CF631R18 1 TVT 9-1855

    TVT 9-1856 NOMEN: PLANITARY GEAR PT 2C CF631R18 1 TVT 9-1856

    TVT 9-249 NOMEN: ELECTRICAL STARTING SYSTEMS PRINCIPLES

    E CF631R28 1 TVT 9-249TVT 9-258 NOMEN: INTRODUCTION TO THE CHARGING SYSTEM

    E CF631R27 1 TVT 9-258TVT 9-265 NOMEN: ENGINE AIR INDUCTION PRINCIPLES 6:00

    C CF631R14 1 TVT 9-265TVT 9-299 NOMEN: WHEELED VEHICLE SUSPENSION SYSTEMS

    C CF631R20 1 TVT 9-299TVT 9-3789 NOMEN: CONTROLLED DIFFERENTIAL

    C CF631R19 1 TVT 9-3789TVT 9-3794 NOMEN: MILITARY LUBRICATION SYSTEMS

    C CF631R13 1 TVT 9-3794TVT 9-5163 NOMEN: CONSTRUCTION OF A DIFFERENTIAL

    C CF631R19 1 TVT 9-5163TVT 9-7869 NOMEN: ABC OF DEISEL ENGINES

    C CF631R12 1 TVT 9-7869TVT 9-93 NOMEN: M939 BRAKE SYSTEM: CONSTRUCTION AND OPERATION 17 M

    D CF631R23 1 TVT 9-93TVT 9-97 NOMEN: INTRODUCTION TO THE AN/PSM-45 MULTIMETER

    E CF631R31 1 TVT 9-97VCR NOMEN: ANY VHS VCR

    C CF631R12 1 VCRC CF631R13 1 VCRC CF631R14 1 VCRC CF631R15 1 VCRC CF631R16 1 VCRC CF631R18 1 VCRC CF631R19 1 VCRC CF631R20 1 VCRE CF631R26 1 VCRE CF631R27 1 VCRE CF631R28 1 VCRE CF631R31 1 VCR

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    PAGE NO: 27

    COURSE:091-63A,B,D,M PHASE:1 VER:COURSE TITLE:CMF 63 RECLASS BASIC KNOWLEDGE AND SKILLS

    TABLE OF CONTENTS-----------------

    SECTION PAGE NO------- -------PREFACE PAGE 1

    COURSE SUMMARY 4

    MODULE A 5TITLE: COMMON SUBJECTS

    MODULE B 7TITLE: BASIC KNOWLEDGE AND SKILLS

    MODULE C 9TITLE: ENGINE AND ENGINE SYSTEMS AND POWER TRAINS

    MODULE D 12TITLE: HYDRAULICS, BRAKES AND STEERING SYSTEMS

    MODULE E 13TITLE: BASIC ELECTRICTY AND AUTOMOTIVE ELECTRICAL SYSTEMS

    MANDATORY TRAINING MODULE 15

    EXAMINATION MODULE 16

    ADMINISTRATION MODULE 18

    SKILL, KNOWLEDGE AND TASK SUMMARY 19

    AMMUNITION SUMMARY 20

    EQUIPMENT SUMMARY 21

    FACILITIES SUMMARY 22

    TRAINING AID, DEVICE AND SUBSTITUTE SUMMARY 23

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    PROGRAM OF INSTRUCTION----------------------

    COURSE: 091-63H10 PHASE: 2 VER: 4.2

    COURSE TITLE: TRACKED VEHICLE MECHANIC

    ACTIVE DUTY FOR TRAINING COURSE LENGTH: 120

    INACTIVE DUTY FOR TRAINING COURSE LENGTH: 0

    APPROVAL DATE: 2003/06/06

    APPROVAL AUTHORITY: COMMANDERU.S. ARMY ORDNANCE CENTER AND SCHOOLABERDEEN PROVING GROUNDS MD 21005

    SUPERSESSION INFO: THIS PROGRAM OF INSTRUCTION SUPERSEDES ALL PREVIOUSVERSIONS

    OF 091-63H10 PHASE 2

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    PAGE NO: 1PREFACE PAGE------------

    PREPARATION DATE: 2004/01/20

    COURSE: 091-63H10 PHASE: 2 VER: 4.2

    COURSE TITLE: TRACKED VEHICLE MECHANIC

    TRAINING LOCATION: MULTIPLE SCHOOL CODES

    SPECIALTY: TRACKED VEHICLE MECHANIC

    SUPPORTING ITP:

    PURPOSE: To train enlisted personnel to perform field maintenance ontrack vehicle automotive systems.

    SCOPE: Initial Entry Level (IET) automotive field maintenancetraining emphasizing maintenance publications, tools, TMDE,

    shop safety and discipline, troubleshooting, repairs andreplacement of assemblies and components.

    PREREQUISITES: Active Army, or Reserve Components enlisted personnel uponinitial entry into MOS 63H10.

    SPECIALINFORMATION: Must have completed Phase 1, 091-63D/B/D/G/H/M/S/W/Y or 091-63A,B,D,M

    SECURITY CLEARANCE: NONE

    DATA: ADT IDT--- ---

    COURSE LENGTH (HOURS): 120 0

    ADJUSTED COURSE ICH:

    CLASS SIZES: - MAXIMUM: 12 0- OPTIMUM: 10 0- MINIMUM: 8 0

    ACADEMIC HOURS: - COURSE UNIQUE: 120.0 0.0- SHARED: 0

    TOTAL: 0

    HOURS DEVELOPED BY OTHERS: - DEVELOPED: 0- CONDUCTED: 0

    COURSE TYPE CODE: 06 ENLISTED MOS (RSI)

    ITRO CODE: Q QUOTA COURSE/NON-ITRO

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    PAGE NO: 2

    COURSE: 091-63H10 PHASE: 2 VER: 4.2

    CONTRACT CODE: N NOT A CONTRACT COURSE

    TRAINING START DATE: 2004/10/01

    TD PROPONENT:DESIGN ANDDEVELOPMENT: COMBINED ARMS SUPPORT COMMAND AND FORT LEE

    FORT LEE, VIRGINIA 23801-1511FT.LEE, VA. 23801-1511

    INSTRUCTOR PROVIDEDSUPPORT: MULTIPLE SCHOOL CODES

    ARMY COURSEPROPONENT: ORDNANCE MECHANICAL MAINTENANCE SCHOOL

    ABERDEEN PROVING GROUND, MD

    TRAINING EVALUATIONPROPONENT: COMBINED ARMS SUPPORT COMMAND AND FORT LEE

    FORT LEE, VIRGINIA 23801-1511FT.LEE, VA. 23801-1511

    REMARKS: NOTE: Physical fitness training and testing will be accomplishedbefore and/or after the academic day and is not included in theoverall course length.

    NOTE: All lesson plans will have an environmental impact statement.Environmental considerations will be stressed throughout this course.

    In lessons that use fuels, oils, hydraulic fluids, solvents, acids,and coolants, the students will be cautioned for possible spills.All lesson plans will have a risk assessment and safety statementthat will be read to the student.

    NOTE: Instructor support will be provided by the Ordnance Center andSchool (for active duty only at APG) and the TASS Battalions for allNational Guard and Reserve Component training locations.

    NOTE: Phase 2 is MOS specific. An instructor may teach phase 2 ifhe/she is a graduate of 63H30.

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    PAGE NO: 3COURSE SUMMARY--------------

    COURSE: 091-63H10 PHASE: 2 VER: 4.2PREPARATION DATE: 2004/01/20

    COURSE TITLE: TRACKED VEHICLE MECHANIC

    ACADEMIC TIME ADT IDT------------- ------------ ------------MODULE: A COMMON SUBJECTS 4.0 0.0

    MODULE: B MAINTENANCE OF THE M88A1 TRACK RECOVERY 68.0 0.0VEHICLE

    MODULE: C MAINTENANCE OF THE M993 CARRIER/MLRS 48.0 0.0

    MANDATORYMODULE: 0.0 0.0

    ------------ -----------

    -TOTAL: 120.0 0.0

    ADMINISTRATIVE TIME-------------------ADMINISTRATIVEMODULE: G ADMINISTRATIVE 9.0 0.0

    ------------ ------------

    GRAND TOTAL: 129.0 0.0

    ACADEMIC HOURS BY SECURITY CLASSIFICATION ADT IDT----------------------------------------- ------------ ------------

    UNCLASSIFIED: 120.0 0

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    PAGE NO: 4TRAINING MODULE(S)-----------------

    COURSE: 091-63H10 PHASE: 2 VER: 4.2PREPARATION DATE: 2004/01/20

    COURSE TITLE: TRACKED VEHICLE MECHANIC

    TRAINING MODULE: ATITLE: COMMON SUBJECTS

    PURPOSE: To provide the Skill Level 1 student with basic knowledge and skillson maintenance publications, TAMMS Forms, hand and shop tools, OSHAHazard Communication Standards, shop safety, PMCS, POL products,bearings, gaskets, seals, and the structure of the Army MaintenanceProgram.

    ADT ACADEMIC HOURS: 4.0IDT ACADEMIC HOURS: 0.0 *** ACADEMIC HOURS ***

    ADT IDT

    HOURS TYPE HOURS TYPE------ ---- ------ ----

    PFN NO: CF631R01 2.0 CCLEARANCE: UNCLASSIFIEDTITLE: COURSE INTRODUCTIONTLO: A: State the course objectives,

    classroom/shop administrativeprocedures, and course completionrequirements.

    C: In a classroom environment withassistance, given the StudentEvaluation Plan (SEP), and StandardOperating Procedures (SOP).

    S: IAW the SEP and the SOP.

    PFN NO: CF631R71 2.0 CCLEARANCE: UNCLASSIFIEDTITLE: ENVIRONMENTAL AWARENESSTLO: A: Identify the goals, and chain of

    command responsibilities of theDOD Hazard Communication Standards.

    C: In a classroom environment, givenDOD 6050-5-W.

    S: IAW DOD 6050-5-W.

    REMARKS:

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    PAGE NO: 5

    TRAINING MODULE: BTITLE: MAINTENANCE OF THE M88A1 TRACK RECOVERY VEHICLE

    PURPOSE: To provide Skill Level 1 student with basic knowledge and skills to

    perform field level maintenance on the M88A1 Track Recovery Vehicleelectrical, brake, hydraulic, steering, heater, and fire extinguishersystems and to perform PMCS.

    ADT ACADEMIC HOURS: 68.0IDT ACADEMIC HOURS: 0.0 *** ACADEMIC HOURS ***

    ADT IDTHOURS TYPE HOURS TYPE------ ---- ------ ----

    PFN NO: 63H10B01 0.5 CCLEARANCE: UNCLASSIFIED 2.0 PE1TITLE: TOOL INVENTORYTLO: A: Conduct an inventory of tools

    for use in Module C through Module F.C: In a classroom/shop environment with

    assistance, given a general mechanicstool box, and references.

    S: IAW SC 5180-90CL-N26.

    PFN NO: 63H10B02 0.5 CCLEARANCE: UNCLASSIFIED 2.5 PE1TITLE: PERFORM PMCSTLO: A: PMCS the M88A1 track recovery

    vehicle.C: In a shop environment, with

    assistance, given the necessarytools, equipment and appropriatereferences.

    S: IAW applicable references without

    causing damage to the equipmentor injury to personnel.

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    PAGE NO: 6

    COURSE: 091-63H10 PHASE: 2 VER: 4.2*** ACADEMIC HOURS ***

    ADT IDTHOURS TYPE HOURS TYPE------ ---- ------ ----

    PFN NO: 63H10B03 0.5 CCLEARANCE: UNCLASSIFIED 7.5 PE1TITLE: MAINTAIN ELECTRICAL SYSTEMTLO: A: Maintain electrical system.

    ELO A: Troubleshoot starting system.ELO B: Troubleshoot charging system.C: In a shop environment, with

    assistance, given the necessarytools, equipment and appropriatereferences.

    S: IAW applicable references withoutcausing damage to the equipmentor injury to personnel.

    PFN NO: 63H10B04 0.5 C

    CLEARANCE: UNCLASSIFIED 2.0 PE1TITLE: MAINTAIN BRAKE SYSTEMTLO: A: Maintain brake system.

    ELO A: Identify components of thebrake system.

    ELO B: Adjust the brake.C: In a shop environment, with

    assistance, given the necessarytools, equipment and references.

    S: IAW appropriate references withoutcausing damage to the equipmentor injury to personnel.

    PFN NO: 63H10B05 1.0 C

    CLEARANCE: UNCLASSIFIED 7.0 PE1TITLE: MAINTAIN THE AUXILIARY POWER UNIT (APU)TLO: A: Maintain the Auxiliary Power

    Unit (APU).ELO A: Troubleshoot APU charging system.ELO B: Troubleshoot APU starting system.ELO C: Replace APU.C: In a shop environment, with

    assistance, given the necessarytools, equipment and references.

    S: IAW appropriate references withoutcausing damage to the equipmentor injury to personnel.

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    PAGE NO: 7

    COURSE: 091-63H10 PHASE: 2 VER: 4.2*** ACADEMIC HOURS ***

    ADT IDTHOURS TYPE HOURS TYPE

    ------ ---- ------ ----PFN NO: 63H10B06 1.0 CCLEARANCE: UNCLASSIFIED 5.0 PE1TITLE: MAINTAIN THE AVDS-1790-2DR DIESEL ENGINETLO: A: Replace fuel injector pump.

    C: In a shop environment withassistance, given necessaryequipment, tools and applicablereferences.

    S: IAW the appropriate referenceswithout causing damage to theequipment or injury to personnel.

    PFN NO: 63H10B07 0.5 CCLEARANCE: UNCLASSIFIED 1.5 E3

    TITLE: JOB KNOWLEDGE TEST (JKT) AND REVIEWTLO: A: Answer 25 multiple choice questions

    on Module B PFN NO 63H10B03 through63H10B06.

    C: In a classroom environment, withoutassistance, given appropriatereferences.

    S: To a minimum of 70% accuracy, within60 minutes and IAW the appropriatereferences.

    PFN NO: 63H10B08 1.0 CCLEARANCE: UNCLASSIFIED 7.0 PE1TITLE: MAINTAIN HEATER SYSTEM

    TLO: A: Troubleshoot heater system.C: In a shop environment, with

    assistance, given the necessarytools, equipment and references.

    S: IAW appropriate references withoutcausing damage to the equipmentor injury to personnel.

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    PAGE NO: 8

    COURSE: 091-63H10 PHASE: 2 VER: 4.2*** ACADEMIC HOURS ***

    ADT IDTHOURS TYPE HOURS TYPE------ ---- ------ ----

    PFN NO: 63H10B09 0.5 CCLEARANCE: UNCLASSIFIED 2.0 PE1TITLE: MAINTAIN STEERING SYSTEMTLO: A: Maintain steering system.

    ELO A: Identify components of thesteering system.

    ELO B: Adjust steering linkage.C: In a shop environment, with

    assistance, given the necessarytools, equipment and references.

    S: IAW appropriate references withoutcausing damage to the equipmentor injury to personnel.

    PFN NO: 63H10B10 0.5 C

    CLEARANCE: UNCLASSIFIED 5.0 PE1TITLE: MAINTAIN THE POWER PLANTTLO: A: Maintain the power plant.

    ELO A: Troubleshoot engine.ELO B: Troubleshoot transmission.C: In a shop environment with

    assistance, given necessaryequipment, tools and applicablereferences.

    S: IAW the appropriate referenceswithout causing damage to theequipment or injury to personnel.

    PFN NO: 63H10B11 0.5 C

    CLEARANCE: UNCLASSIFIED 2.0 PE1TITLE: MAINTAIN FIRE EXTINGUISHER SYSTEMTLO: A: Maintain fire extinguisher system.

    ELO A: Replace cylinder.ELO B: Replace control valve.ELO C: Repair interior release

    mechanism control assembly.ELO D: Repair engine compartment

    discharge manifold.C: In a shop environment with

    assistance, given necessaryequipment, tools and references.

    S: IAW the applicable references withoutcausing damage to the equipmentor injury to personnel.

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    PAGE NO: 9

    COURSE: 091-63H10 PHASE: 2 VER: 4.2*** ACADEMIC HOURS ***

    ADT IDTHOURS TYPE HOURS TYPE------ ---- ------ ----

    PFN NO: 63H10B12 0.5 CCLEARANCE: UNCLASSIFIED 2.0 PE1TITLE: REPLACE ENGINE GENERATORTLO: A: Replace engine generator.

    C: In a shop environment withassistance, given necessaryequipment, tools and applicablereferences.

    S: IAW the appropriate referenceswithout causing damage to theequipment or injury to personnel.

    PFN NO: 63H10B13 1.0 CCLEARANCE: UNCLASSIFIED 7.0 PE1TITLE: REPLACE ENGINE STARTER

    TLO: A: Replace engine starter.C: In a shop environment with

    assistance, given necessaryequipment, tools and applicablereferences.

    S: IAW the appropriate referenceswithout causing damage to theequipment or injury to personnel.

    PFN NO: 63H10B14 0.5 CCLEARANCE: UNCLASSIFIED 6.5 E1TITLE: JOB PERFORMANCE TEST (JPT) AND REVIEWTLO: A: Perform a selected task taught

    in this Module.

    C: In a shop environment withassistance, given necessaryequipment, tools and references.

    S: Achieve a GO rating on the selectedtask.

    REMARKS:

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    PAGE NO: 10

    TRAINING MODULE: CTITLE: MAINTENANCE OF THE M993 CARRIER/MLRS

    PURPOSE: To provide Skill Level 1 student with basic knowledge and skills to

    perform field level maintenance on the M993 Carrier/MLRS electricalsystem, suspension system, brake/steering systems, power pack and toperform PMCS.

    ADT ACADEMIC HOURS: 48.0IDT ACADEMIC HOURS: 0.0 *** ACADEMIC HOURS ***

    ADT IDTHOURS TYPE HOURS TYPE------ ---- ------ ----

    PFN NO: 63H10C01 0.5 CCLEARANCE: UNCLASSIFIED 2.0 PE1TITLE: PERFORM PMCSTLO: A: PMCS the M993.

    C: In a shop environment withassistance, given the necessary

    tools, equipment and appropriatereferences.

    S: IAW the appropriate referenceswithout causing damage to theequipment or injury to personnel.

    PFN NO: 63H10C02 0.5 CCLEARANCE: UNCLASSIFIED 3.0 PE1TITLE: MAINTAIN HULL POWER DISTRIBUTION SYSTEMTLO: A: Maintain the hull power

    distribution system.C: In a shop environment with

    assistance, given necessaryequipment, tools and references.

    S: IAW applicable references withoutcausing damage to the equipmentor injury to personnel.

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    PAGE NO: 11

    COURSE: 091-63H10 PHASE: 2 VER: 4.2*** ACADEMIC HOURS ***

    ADT IDTHOURS TYPE HOURS TYPE------ ---- ------ ----

    PFN NO: 63H10C03 0.5 CCLEARANCE: UNCLASSIFIED 5.0 PE1TITLE: MAINTAIN ELECTRICAL SYSTEMTLO: A: Maintain electrical system.

    ELO A: Troubleshoot starting system.ELO B: Troubleshoot charging system.C: In a shop environment with

    assistance, given the necessarytools, equipment and applicablereferences.

    S: IAW the appropriate referenceswithout causing damage to theequipment or injury to personnel.

    PFN NO: 63H10C04 0.5 C

    CLEARANCE: UNCLASSIFIED 4.0 PE1TITLE: MAINTAIN LOCK-OUT CYLINDERTLO: A: Maintain lock-out cylinder.

    C: In a shop environment withassistance, given the necessaryequipment, tools and references.

    S: IAW applicable references withoutcausing damage to the equipmentor injury to personnel.

    PFN NO: 63H10C05 0.5 CCLEARANCE: UNCLASSIFIED 4.0 PE1TITLE: MAINTAIN BRAKE/STEERING SYSTEMTLO: A: Replace controller/interface

    assembly.C: In a shop environment with

    assistance, given the necessaryequipment, tools and references.

    S: IAW applicable references withoutcausing damage to the equipmentor injury to personnel.

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    PAGE NO: 12

    COURSE: 091-63H10 PHASE: 2 VER: 4.2*** ACADEMIC HOURS ***

    ADT IDTHOURS TYPE HOURS TYPE------ ---- ------ ----

    PFN NO: 63H10C06 0.5 CCLEARANCE: UNCLASSIFIED 4.0 PE1TITLE: REMOVE POWER PLANTTLO: A: Remove the power plant.

    C: In a shop environment withassistance, given necessaryequipment, tools and references.

    S: Perform maintenance IAW applicablereferences without causing damageto the equipment or injuryto personnel.

    PFN NO: 63H10C07 0.5 CCLEARANCE: UNCLASSIFIED 3.0 PE1TITLE: MAINTAIN FUEL SYSTEM

    TLO: A: Troubleshoot fuel system.C: In a shop environment with

    assistance, given the necessaryequipment, tools and references.

    S: Perform maintenance IAW applicablereferences without causing damageto the equipment or injuryto personnel.

    PFN NO: 63H10C08 0.5 CCLEARANCE: UNCLASSIFIED 3.0 PE1TITLE: MAINTAIN THE HMPT-500-EC TRANSMISSION

    ASSEMBLYTLO: A: Maintain the HMPT-500-EC

    transmission assembly.C: In a shop environment with

    assistance, given the necessaryequipment, tools, and references.

    S: IAW appropriate references withoutcausing damage to the equipmentor injury to personnel.

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    PAGE NO: 13

    COURSE: 091-63H10 PHASE: 2 VER: 4.2*** ACADEMIC HOURS ***

    ADT IDTHOURS TYPE HOURS TYPE------ ---- ------ ----

    PFN NO: 63H10C09 0.5 CCLEARANCE: UNCLASSIFIED 4.0 PE1TITLE: INSTALL POWER PLANTTLO: A: Install the power plant.

    C: In a shop environment withassistance, given necessaryequipment, tools and references.

    S: Perform maintenance IAW applicablereferences without causing damageto the equipment or injuryto personnel.

    PFN NO: 63H10C10 0.5 CCLEARANCE: UNCLASSIFIED 6.5 E1TITLE: JOB PERFORMANCE TEST (JPT) AND REVIEW

    TLO: A: Perform a selected task taught inthis Module.

    C: In a classroom environment withassistance, given necessaryequipment, tools and references.

    S: Achieve a GO rating on the selectedtask.

    PFN NO: 63H10C11 0.5 CCLEARANCE: UNCLASSIFIED 1.5 E3TITLE: JOB KNOWLEDGE TEST (JKT) AND REVIEWTLO: A: Answer 25 multiple choice questions.

    C: In a classroom environment, withoutassistance, given appropriate

    references.S: To a minimum of 70% accuracy, within

    60 minutes and IAW the appropriatereferences.

    PFN NO: 63H10C12 0.5 CCLEARANCE: UNCLASSIFIED 2.0 PE1TITLE: REPLACE THE HMPT-500-EC TRANSMISSION

    ASSEMBLYTLO: A: Replace the HMPT-500-EC

    transmission assembly.C: In a shop environment with

    assistance, given the necessaryequipment, tools, and references.

    S: IAW appropriate references withoutcausing damage to the equipmentor injury to personnel.

    REMARKS:

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    PAGE NO: 14MANDATORY TRAINING MODULE-------------------------

    COURSE: 091-63H10 PHASE: 2 VER: 4.2PREPARATION DATE: 2004/01/20COURSE TITLE: TRACKED VEHICLE MECHANIC

    *** THERE ARE NO ENTRIES ***

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    PAGE NO: 15EXAMINATION MODULE------------------

    COURSE: 091-63H10 PHASE: 2 VER: 4.2PREPARATION DATE: 2004/01/20COURSE TITLE: TRACKED VEHICLE MECHANIC

    ADT ACADEMIC HOURS: 16.0IDT ACADEMIC HOURS: 0.0 *** EXAMINATION HOURS ***

    ADT IDTHOURS TYPE HOURS TYPE------ ---- ------ ----

    MODULE: B PFN NO: 63H10B07 1.5 E3CLEARANCE: UNCLASSIFIEDTITLE: JOB KNOWLEDGE TEST (JKT) AND REVIEWTLO: A: Answer 25 multiple choice questions

    on Module B PFN NO 63H10B03 through63H10B06.

    C: In a classroom environment, withoutassistance, given appropriatereferences.

    S: To a minimum of 70% accuracy, within60 minutes and IAW the appropriatereferences.

    MODULE: B PFN NO: 63H10B14 6.5 E1CLEARANCE: UNCLASSIFIEDTITLE: JOB PERFORMANCE TEST (JPT) AND REVIEWTLO: A: Perform a selected task taught

    in this Module.C: In a shop environment with

    assistance, given necessaryequipment, tools and references.

    S: Achieve a GO rating on the selectedtask.

    MODULE: C PFN NO: 63H10C10 6.5 E1CLEARANCE: UNCLASSIFIEDTITLE: JOB PERFORMANCE TEST (JPT) AND REVIEWTLO: A: Perform a selected task taught in

    this Module.C: In a classroom environment with

    assistance, given necessaryequipment, tools and references.

    S: Achieve a GO rating on the selectedtask.

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    PAGE NO: 16

    COURSE: 091-63H10 PHASE: 2 VER: 4.2*** EXAMINATION HOURS ***

    ADT IDTHOURS TYPE HOURS TYPE------ ---- ------ ----

    MODULE: C PFN NO: 63H10C11 1.5 E3CLEARANCE: UNCLASSIFIEDTITLE: JOB KNOWLEDGE TEST (JKT) AND REVIEWTLO: A: Answer 25 multiple choice questions.

    C: In a classroom environment, withoutassistance, given appropriatereferences.

    S: To a minimum of 70% accuracy, within60 minutes and IAW the appropriatereferences.

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    PAGE NO: 17ADMINISTRATIVE MODULE---------------------

    COURSE: 091-63H10 PHASE: 2 VER: 4.2PREPARATION DATE: 2004/01/20COURSE TITLE: TRACKED VEHICLE MECHANIC

    ADMINISTRATIVE MODULE: GTITLE: ADMINISTRATIVE

    PURPOSE: All non-academic time required to perform administrative activitiesnot to exceed 4 hours per academic week. Includes in/outprocessing,open time, commander's time, remedial time, retesting, and paydayactivities.

    ADT ACADEMIC HOURS: 9.0IDT ACADEMIC HOURS: 0.0 ADMINISTRATIVE HOURS

    ADT IDTHOURS TYPE HOURS TYPE------ ---- ------ ----

    PFN NO: 63H10G01 4.0 OTH

    CLEARANCE: UNCLASSIFIEDTITLE: IN-PROCESSINGTLO:

    PFN NO: 63H10G02 1.0 OTHCLEARANCE: UNCLASSIFIEDTITLE: OPEN TIMETLO:

    PFN NO: 63H10G03 4.0 OTHCLEARANCE: UNCLASSIFIEDTITLE: OUTPROCESSINGTLO:

    REMARKS:

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    PAGE NO: 18SKILL, KNOWLEDGE AND TASK SUMMARY---------------------------------

    COURSE: 091-63H10 PHASE: 2 VER: 4.2PREPARATION DATE: 2004/01/20

    COURSE TITLE: TRACKED VEHICLE MECHANIC

    PROPONENT APPROVED SKILLS, KNOWLEDGES AND TASKS-----------------------------------------------TASK NO MODULE PFN NO TRAINED TO STANDARD: ADT IDT------- ------ ------ -------------------- --- ---091-109-0002 MAINTAIN ASSIGN EQUIPMENT/PMCS

    B 63H10B02 Y NC 63H10C01 Y N

    091-109-0003 MAINTAIN ASSIGNED TOOLKITB 63H10B01 Y N

    091-109-0006 MAINTAIN EQUIPMENT INSPECTION AND MAINTENANCE WORKSHEET (DAFORM 2404) AND (DA FORM 5988EB 63H10B02 Y NC 63H10C01 Y N

    091-63H-1003 REPLACE ENGINE/TRANSMISSION ON A TRACK VEHICLEB 63H10B10 Y NB 63H10B14 Y NC 63H10C08 Y NC 63H10C10 Y NC 63H10C12 Y N

    091-63H-1006 REPLACE CONTROLLER/INTERFACE ASSEMBLY ON A M993 TRACKVEHICLE TRANSMISSIONC 63H10C08 Y NC 63H10C10 Y NC 63H10C12 Y N

    091-63H-1014 MAINTAIN DIESEL POWER PLANT/PACK ON A TRACK VEHICLEB 63H10B02 Y NB 63H10B03 Y N

    B 63H10B04 Y NB 63H10B05 Y NB 63H10B06 Y NB 63H10B09 Y NB 63H10B10 Y NB 63H10B12 Y NB 63H10B13 Y NB 63H10B14 Y NC 63H10C01 Y NC 63H10C02 Y NC 63H10C03 Y NC 63H10C06 Y NC 63H10C07 Y NC 63H10C09 Y NC 63H10C10 Y N

    091-63H-1015 MAINTAIN FUEL SYSTEM ON A TRACK VEHICLEB 63H10B08 Y NC 63H10C07 Y NC 63H10C10 Y N

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    PAGE NO: 19

    COURSE: 091-63H10 PHASE: 2 VER: 4.2

    TASK NO MODULE PFN NO TRAINED TO STANDARD: ADT IDT------- ------ ------ -------------------- --- ---091-63H-1017 MAINTAIN ELECTRICAL SYSTEM ON A TRACK VEHICLE

    B 63H10B03 Y NB 63H10B05 Y NB 63H10B08 Y NC 63H10C02 Y NC 63H10C03 Y NC 63H10C10 Y N

    091-63H-1018 MAINTAIN SUSPENSION SY


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