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63H34C04 Student Handout 1

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    1 M88A1 APUM88A1 APU______________________________________

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    Location:

    Right/Rear

    Side Of

    Vehicle

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    APU

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    The fuel system filters and delivers fuelto the engine Cylinders at the correct

    time for ignition. The system consists of

    a primary fuel filter, secondary fuel filter,

    injection pump and fuel injection

    nozzles. ( DJBMA has a fuel transfer

    pump and sediment bowl )

    Fuel System

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    5 Primary andSecondary Fuel

    Filters

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    Emergency

    Fuel Shutoff

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    Injection pump The injection pump is a constant stroke,plunger-type pump. The pump is driven by the camshaft

    and it delivers an accurate amount of fuel under high

    pressure to the injection nozzles.

    Injection nozzles The injection nozzles open at apressure of about 1750 psi. and deliver fuel in a fine spray

    to the pre combustion chamber at the correct time for

    ignition.

    Fuel return Excess fuel is returned to the fuel tank aftereach injection cycle attached to each injection nozzle.

    A bleed valve on the return line allows excess fuel to

    Combine with flow-through fuel from the injection pump.

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    Fuel transfer pump ( DJBMA ) The fuel transferPump operates off the engine camshaft. Fuel is pumped

    From the vehicle right side fuel tank (M88A1 only) through

    The primary and secondary fuel filters to the fuel

    injection pump.

    Fuel System Components

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    Injector nozzleInjector nozzl

    PreheaterGlow plug

    Fuel return

    Sediment bowl

    Fuel transfer

    pumpInjector pump

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    10Preheat Relay & Fuel Shutoff

    Preheat Relay Fuel Shutoff

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    11Pressure lubrication is provided to all working parts

    of the engine. The lubrication sys. Includes a gear-type

    oil pump assembly with oil intake cup, a bypass valve,

    an oil cooler and oil filter mounted on the oil filter adapter

    assembly. Oil lines and passages distribute oil to the

    working parts of the engine. A crankcase breather is

    used to aid oil consumption control. The stand-pipe

    breather, located under the rocker arm cover, vents

    crankcase fumes from the rocker arm cover to the

    cylinder head intake port.

    APU Lubrication System

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    Oil pump assembly The oil pump is mountedOn the gear case back plate and is driven by the

    crankshaft gear. The pump draws oil from the

    crankcase, through the screened oil intake tube, to the

    oil filter.

    Oil filter The oil filter element is mounted on the oilfilter adapter. Oil drawn from the crankcase by the oil,

    pump is forced through the oil filter to the rocker armcover, the crankshaft and camshaft bearings, and

    the connecting rod bearings. Oil then flows through the

    connecting rod passages to the piston pin bushings.

    Lubrication Components

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    Oil cooler The oil cooler is mounted is mounted onthe oil cooler plate and is located above the flywheel.

    Hoses connect the oil cooler to the oil filter adapter.

    Bypass valve assembly The oil bypass valve islocated on the rear bearing plate and is used to control

    oil pressure. The valve is normally closed. When oil

    pressure reaches about 25 psi the valve opens, allowing

    excess oil to flow directly back to the crankcase.

    Oil pressure switch The normally open contactsof the oil pressure switch close at 14 + 2 psi decreasing

    pressure. The contacts open at 14 + 2 psi increasing

    pressure.

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    14A. Oil Pump Assembly

    B. Oil Intake cup

    C. Bypass valve

    D. Oil Cooler

    E. Oil Filter

    F. Crankcase Breather

    G. Standpipe Breather

    H. Rocker Arm Cover

    Component Locations

    E

    F

    G H

    D

    C

    A

    B

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    i . Oi l Drain Valve

    j. Drain Handle

    Component Location Cont.

    i

    j

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    16

    A 300-ampere, 28 + 7 volt generator functions as a

    starter motor. When the preheat switch is actuated, 24

    volts direct current (vdc) is applied to the generatorfield coil from the preheat relay. When the start switch

    is actuated 24 vdc is applied to the generator armature

    from the starting relay. This motorizes the generator.

    The generator is coupled to the engine by a drive chain.

    When the engine starts, the current in the armature

    reverses direction, and the motorized generator

    resumes normal generator operation.

    Generator

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    17Starter/Generator

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    18Chain Case & Drive

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    19Starter Relay

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    20The auxiliary system of the vehicle has the

    following functions: to supply power for control

    and emergency operation of the boom; to supply

    power for control and emergency operation of

    the spade and winches; and to supply power for

    operation of refuel pump and impact wrench.

    Auxiliary Hydraulic System

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    21

    Hydraulic Pump

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    22The constant speed governor maintains engine speed at 2000 + 100 rpm

    during changes in power demands, by automatically varying the throttle

    position. Adjusting the engine speed a hand held stroboscope must be

    used. ( TM 9-2350-256-34-1 Pg. 4-20.3 )

    Governor Adjustment______________________________________

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    23

    B. Injection pump

    C. Control lever

    D. Linkage & arm

    E. Shaft

    F. Yoke

    G. Cam gear

    H. Cup

    I. Fly balls

    A. Speed adjustment nut

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    J. Sensitivity adjustment nut

    A

    B

    D

    E

    I H

    G

    F

    JC

    Governor System ______________________________________

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    24Power Train

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    25 Fuel Transfer Controls

    FOUR-WAYSELECTOR VALVE FLOWREGULATOR

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    26

    PUMP

    MOTOR

    Refuel Pump and Motor______________________________________

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    27 APU Control Box

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    28APU Schematics

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