64182525 Configuration of Direct Starters With FbSwtMMS En

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Configuration of Direct Starters withthe APL Channel Block FbSwtMMSin SIMATIC PCS 7

SIMATIC PCS 7 V8.0

Application Example October 2012


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2Configuration of Direct Starters

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2012Allrightsreserved

Siemens Industry Online SupportThis document is an article from the Siemens Industry Online Support. Thefollowing link takes you directly to the download page of this document:

http://support.automation.siemens.com/WW/view/en/64182525

Caution:

The functions and solutions described in this entry are mainly limited to therealization of the automation task. In addition, please note that suitable securitymeasures in compliance with the applicable Industrial Security standards must betaken, if your system is interconnected with other parts of the plant, the companysnetwork or the Internet. For further information on this issue, please refer to EntryID 50203404.


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Configuration of Direct StartersV 1.0, Entry ID: 64182525 3

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s

SIMATIC PCS 7 V8.0

Configuration of Direct Starterswith the APL Channel BlockFbSwtMMS in SIMATIC PCS 7

Application Example

Description of the taskand solution 1APL channel blockMotor Management

Starter (FbSwtMMS)2

Configuration 3

Links 4

History 5


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Warranty and Liability


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Warranty and LiabilityNote

The application examples are not binding and do not claim to be completeregarding configuration, equipment and any eventuality. The applicationexamples do not represent customer-specific solutions. They are only intendedto provide support for typical applications. You are responsible for ensuring thatthe described products are used correctly. The application examples do notrelieve you of the responsibility to use sound practices in application, installation,operation and maintenance. When using these application examples, yourecognize we will not be liable for any damage/claims beyond the liability clausedescribed. We reserve the right to make changes to these application examplesat any time without prior notice. If there are any deviations between therecommendation provided in this application example and other Siemenspublications (e.g. catalogs), the contents of the other documentation shall havepriority.

We accept no liability for information contained in this document.

Any claim against us based on whatever legal reason - resulting from the use ofthe examples, information, programs, engineering and performance data etc.,described in this Application Example shall be excluded. Such an exclusion shallnot apply in the case of mandatory liability, e.g. under the German Product LiabilityAct (Produkthaftungsgesetz), in cases of intent, gross negligence, or injury of life,body or health, guarantee for the quality of a product, fraudulent concealment of adeficiency or violation of fundamental contractual obligations (wesentlicheVertragspflichten). The damages for a breach of substantial contractual obligationsare, however, limited to the foreseeable damage, typical for the type of contract,except in the event of intent or gross negligence or injury to life, body or health.

The above provisions do not imply a change in the burden of proof to yourdetriment.

Any form of duplication or distribution of these application examples or excerptshereof is prohibited without the express consent of Siemens Industry Sector.


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Table of Contents


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Table of ContentsWarranty and Liability..............................................................................................41 Description of the task and solution .............................................................6

1.1 Task..................................................................................................61.2 Solution.............................................................................................61.2.1 Main contents....................................................................................61.2.2 Restriction .........................................................................................71.2.3 Validity ..............................................................................................7

2 APL channel block Motor Management Starter (FbSwtMMS)...................82.1 Channel block....................................................................................82.2 Template.........................................................................................12

3 Configuration................................................................................................133.1 Requirement....................................................................................133.2

Importing the EDD/GSD file .............................................................13

3.3 Hardware configuration....................................................................143.4 CFC engineering .............................................................................183.5 OS-Runtime.....................................................................................24

4 Links .............................................................................................................255 History ..........................................................................................................25


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1 Description of the task and solution


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1.1 TaskIn modern automation projects, not all the components are supplied by the samecompany. You often have the situation that the supplier of the process controlsystem is not the same as the supplier of the drives.

Moreover, not every customer needs the complete and extensive range offunctions for the drives, which can be retrieved by specifically tailored blocklibraries, most of them chargeable.

1.2 Solution

For the integration of the direct starter drives Siemens therefore offers a modern

motor channel block FbSwtMMS, which is part of the PCS 7 standard libraryAdvances Process Library (APL), allowing for an integration into PCS 7 of all thedrives which support the standard profiles of the technical specification Profiles forLow Voltage Switchgear Devices.

In addition, this variant is also interesting for the integration of Siemens drives suchas SIMOCODE pro. The complete performance range is not always needed.

By interconnecting the motor channel block FbSwtMMS with the APL functionblock MotRevL, the complete function range of the PCS 7 operation, monitoringand supervision is available.

The configuration, parameterization and commissioning of the drives takes place inthe usual PCS 7 environment.

1.2.1 Main contents

The integration of a directly starting drive is explained and completely configuredas an example with a SIMOCODE pro V and a prefabricated template, which isalso a part of the PCS 7 Advanced Process Library (APL).

The focus will be on the following issues:

Channel block FbSwtMMS

Structure of the standard profiles

Integration of the template

Hardware configuration

CFC engineering

Parameterization of the drives via PDM


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1.2.2 Restriction

This configuration instruction describes the integration of directly starting driveswhich support the standard protocol. As an example the Siemens driveSIMOCODE pro V is configured, all the other drives will be configured in exactlythe same way.

This application does not refer to the SIMOCODE library which is availableseparately for a fee and covers the complete performance range of theSIMOCODE drives.

1.2.3 Validity

This Application Example is valid for PCS 7 V 8.0 and higher.

All drives which support the standard profiles of the technical specification Profilesfor Low Voltage Switchgear Devices and for which a compatible Electronic DeviceDescription File (EDD) or a General Station Description (GSD) is available, can beintegrated in PCS 7 V8.0.


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2 APL channel block


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2 APL channel blockMotor Management Starter (FbSwtMMS)With the APL channel block Motor Management Starter all direct starter driveswhich support the standard profiles of the technical specification Profiles for LowVoltage Switchgear Devices can be integrated in the PCS 7.

This enables you to integrate directly starting drives from different manufacturersinto PCS 7.

The channel block is part of the PCS 7 Advanced Process Library (APL).Therefore, there will be no further costs from buying an add-on or an externallibrary.

In addition the direct starters, wherever they come from, are configured in the sameway in the PCS 7 environment.

2.1 Channel block

The channel block was developed according to the profiles for Motor ManagementStarter, which are described in the technical specification Profiles for Low voltageSwitchgear Devices (LVSG).

The Motor Management Starter profile prescribes that the format 0 has to beused for the data to the process control system and also for the data from the

process control system.

In case of the SIMOCODE pro V, this would be the basic type 2 with 4 bytes inputand 2 bytes output data.

NOTICE The connection of field devices into the PCS 7 via PROFINET is only entirelysupported with PCS 7 V8.0 SP1.


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ExplanationThe 4 bytes entry data are reflected in the channel block in the two inputs PZDIn1

and PZDIn2 with one word each.The 2 bytes output data are represented with the output PZDOut1 in the block.

The input and output files are inverted as compared to the tables. In the followingscreenshot, the value 16#2400 is pending at the output PZDOut1, the value 24being the higher byte and 00 the lower byte.

The two individual bytes are read from right to left.


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ReservedReservedReservedReservedManufacturer

Specific1Manufacturer



Specific41

Run

ReverseOff

Run

Forward

Self

Test

Emergency

Start

Auto

Mode

Trip

ResetReserved0

89101112131415

01234567

Bits: (0-7 for byte constructions; 0-15 for word constructions)

Byte

16#2400

Higher Byte

Lower Byte

24

00

24

42

16#2400

00

00

ReservedReservedReservedReservedManufacturer




Specific41

Run

ReverseOff

Run

Forward

Self

Test

Emergency

Start

Auto

Mode

Trip

ResetReserved0

89101112131415

01234567


Byte

16#2400

Higher Byte

Lower Byte

24

00

24

42

16#2400

00

00

In the table you can see that it is a directly starting motor, which currently runsforward in automatic mode (auto Mode and Run Forward).


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Input data from the field device to the controllerTable 2-1


7 6 5 4 3 2 1 0

15 14 13 12 11 10 9 8

23 22 21 20 19 18 17 16

Byte

31 30 29 28 27 26 25 24

0 Warning FaultAutoMode

Lock-OutTime

OverloadWarning

RunForward

OffRun

Reverse

default 0 0 1 0 0 0 1 0

1Manufacturer

Specific4

Manufacturer

Specific3

Manufacturer

Specific2

Manufacturer

Specific1

Manufacturer

Specific6

Manufacturer

Specific5Reserved Reserved

2 Motor Current High (% / Is)

default Dont Care

3 Motor Current Low (% / Is)

default Dont Care

Output data from the controller to the field deviceTable 2-2


7 6 5 4 3 2 1 0Byte

15 14 13 12 11 10 9 8

0 Reserved TripReset

AutoMode

EmergencyStart

SelfTest

RunForward

OffRun

Reverse

1

ManufacturerSpecific4




Reserved Reserved Reserved Reserved


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2.2 Template

The template provided by the Advanced Process Library (APL) represents acomplete configured CFC plan, where the APL channel block FbSwtMMS islogically interconnected with the APL function block MotRevL, thus offering aready-to-use automation solution with the following functions:

APL faceplates for PCS 7-conform operator control & monitoring.

Switching between local and remote control

Display of the current in the faceplate

The same operator control & monitoring no matter which motor manufacturer

No additional libraries required.

The template is based exclusively on the PCS 7 APL blocks, which are available asa standard from PCS 7 V8.0 onwards.

In the template, the channel block FbSwtMMS is interconnected with the motorblock MotRevL for a motor that can be switched on in forward and reverse mode.Three interlock blocks are provided for the interlocking with acknowledgment(Protect), interlocking without acknowledgement (Interlock) and the permit forswitching on (Permit).

Where to get the template and the channel blockThe channel block and the template are part of the PCS 7 V8.0 and do not requirean additional installation.


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3 Configuration

3.1 RequirementA prepared PCS 7 project is required, where at least the CPU, the communicationprocessor and the DP master line, and all the communication paths have alreadybeen configured.

3.2 Importing the EDD/GSD file

In the Siemens device catalog you will find a great variety of field devices. If youcannot find a field device you use in this catalog, you can install the EDD or GSDfile for your field device. After the installation, the field device will be available in thedevice catalog with an object symbol, just as you know it.

You can get the EDD or GSD file from your field device supplier almost always.

Difference between EDD and GSD filesThe General Station Description (GSD) contains DP slave transmission features ina standard form. The use of a GSD file facilitates the configuration and integrationof field devices of different manufacturers in a DP master system.

The Electronic Device Description (EDD) always contains the GSD file and addsthe device features of the field device. The EDD files are read in by theconfiguration tools, e.g. SIMATIC PDM and simplify the configuration,commissioning and maintenance of the filed devices.

NOTICE When a direct starter is to be integrated by means of a GSD file, it cannot beconfigured by means of the PDM, but only by means of a configuration tool or onsite by means of an input module.


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3.3 Hardware configuration

1. Open the hardware configuration (HW Config).

2. In the device catalog, change the profile to "Standard".The device tree then only lists those field devices which support the standardprotocols.

3. In the device catalog, choose the direct starter you use, e.g. PROFIBUS DP >Additional Field Devices > Switching Devices > SIMOCODE > SIMOCODE proV (GSD V1.3).

4. Drag and drop your direct starter to the PROFIBUS master system.


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5. Assign the new PROFIBUS address.

6. Select the basic type 2 with 4 byte input data and 2 byte output data, and drag

and drop it to the respective slot.

7. Select the line with the input and output addresses, open Object Propertieswith the right mouse button and select Object Properties


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8. Assign the initial addresses of the input and output addresses.

NOTICE Make sure that the initial addresses of the input and output addresses begin with

the same start value.

Note The FbSwtMMS block must be incorporated in the same cycle (OB) as therespective hardware.

Assign a symbolic address9.

Select the line with the addresses again and open the Edit Symbolswindow with a click on the right mouse button.

10.Assign the symbolic names in the Symbol column.


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PDMWhen a motor starter is integrated via GSD, it cannot be configured by means of

PDM, but only with a separate configuration tool.

11.For the configuration via PDM, select your motor starter, in this caseSIMOCODE, and open the motor properties with the right mouse buttonObject Properties....

12.Select the tab General and activate the option box Configuration via PDM.

13.After the activation, double-click on the symbol figure of the direct starter toopen PDM. You can now configure the direct starter.


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3.4 CFC engineering

1. Switch to the SIMATIC Manager.

2. Select File > Open in the menu bar.

3. In the window Open Project go to the tab Libraries and select the PCS 7AP Library V80.

4. In the PCS 7 Library V80, select the Templates folder.


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5. Select the ManagedMotorStarter template, open the context menu and selectCopy.

6. Go to the technical hierarchy and add the copied template with the right mousebutton by selecting paste.

7. Rename the template.

8. Open the template.

9. Select the MotRevL block, click on the right mouse button and select ObjectProperties.


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10.Assign a meaningful name under Name:

Interconnect a symbolic address11.

In the CFC plan, select the input PZDIn1 of the FbSwtMMS block. Open thecontext menu with the right mouse button, and select Interconnection toAddress.


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12.Select the first input word of the symbolic interconnection here, in this caseIW512_SC.All the other input and output words are automatically connected by the driver

wizard.

Note The telegram type used must also be stored in the direct starter. You can make

this setting by means of the respective configuration tool or when you integratedthe EDD via PDM.

The driver wizard checks the number of input data, compares it with those storedin the device and if they dont match, it generates an error message.


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13.The output Imax for the maximum motor current with reference to the nominalcurrent is interconnected with the input UserAna1 of the MotRevL. Select the input UserAna1 and open the context menu with the right mouse

button, then select Object Properties.

14.Select Value [REAL] Value, open the context menu and select Properties.


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15.Enter a meaningful name like Imax in the entry box Identifier. This name willlater be displayed in the faceplate next to the Imax value.

Compiling and loading of the AS and OS16.Compile and load the AS.

17.Compile and load the OS.


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3.5 OS-Runtime

In OS Runtime you operate and monitor the field device via the usual faceplate ofthe MotRevL.

The operator always sees and operates the same faceplates, no matter how manydifferent drives of different manufacturers are integrated in the system operation.

This guarantees a uniform operating concept, a clearer structure and avoidsoperating mistakes.

Faceplate of the MotRevL


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4 Links


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4 LinksThe following list is by no means complete and only provides a selection of

appropriate information.

Table 4-1

Topic Title

1 Reference to this document http://support.automation.siemens.com/WW/view/en/64182525

2 Siemens Industry Online Support http://support.automation.siemens.com

3 PCS 7 quick start (start page,landing page)


5 History

Table 5-1

Version Date ChangeV1.0 10/2012 First issue
http://support.automation.siemens.com/WW/view/en/64182525http://support.automation.siemens.com/http://support.automation.siemens.com/WW/view/en/63481413http://support.automation.siemens.com/WW/view/en/63481413http://support.automation.siemens.com/http://support.automation.siemens.com/WW/view/en/64182525

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