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67 to 70 Suspension-Steering FundamentalsI

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    Supports the weight of the vehicle

    Allows the wheels to move up anddown

    Allows rapid cornering without extreme

    body roll Keeps the tires in firm contact with the

    road

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    Functions of a

    Suspension System Prevents excessive body squat when

    accelerating or heavily loaded

    Prevents excessive body dive whenbraking

    Allows the front wheels to turn left orright for steering

    Helps keep the wheels in correctalignment

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    Suspensions

    Independent

    Nonindependent

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    Types of Springs

    A. Coil spring

    B. Leaf spring

    C. Air spring

    D. Torsion bar

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    Coil Springs

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    Leaf Spring Assembly

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    Air Springs

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    Torsion Bar

    The bar resists twisting action and acts

    like a conventional spring

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    Control Arm Assembly

    Control arm bushings act as bearings

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    Ball Joints

    Tapered stud provides a force fit into the

    steering knuckle or bearing support

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    Shock Absorber

    Action

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    Gas-Charged Shock

    Absorbers Use a low-pressure gas to help keep

    the oil in the shock from foaming

    Nitrogen gas is enclosed in a chamber

    separate from the main oil cylinder

    Gas pressure acting on the oil prevents

    air bubbles from forming

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    Checking Shock

    AbsorberCondition Perform a visual inspection for

    damage, rubber bushing wear or oil

    leakage

    Perform a shock absorber bounce test

    push down on one corner of the vehicle

    release the body count the number of times the body

    rebounds

    maximum two or three oscillations

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    Sway Bar(Stabilizer Bar)

    Sway bar links connect the bar

    to the control arms

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    Front Suspension

    (MacPherson Strut)

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    Strut Compressor

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    Twin I-Beam

    Suspension

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    Nonindependent Rear

    Suspension

    Solid axle housing for rear-wheel-drive

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    Dead Axle

    Solid axle that does not drive wheels

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    Independent Rear

    Suspension

    This differential is mounted to the frame

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    Provide precise control of the wheel

    direction

    Maintain correct steering effort

    Transmit road feel to the drivers hands

    Absorb most of the road shock going to

    the steering wheel

    Allow for suspension action

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    Two basic kinds of steering systems

    are in use today:

    Parallelogram steering systems

    rack-and-pinion steering systems

    Each may be operated manually or with

    power assist

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    SteeringParallelogram

    Steering

    Basic Rack-and-

    Pinion Steering

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    Parallelogram SteeringSystem

    Fig. 2-5

    Credit: ATW Assembly & Test Worldwide

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    Rack-and-Pinion SteeringSystem

    Fig. 2-7

    Credit: ATW Assembly & Test Worldwide

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    Steering

    Gears

    Rack-and-PinionGear

    (rack and pinion steering)

    Worm Steering Gear

    (parallelogram steering)

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    Steering Rack

    (Rack and Pinion Steering)

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    Steering Gear box

    (parallelogram steering)

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    Power Steering

    Systems Most systems use an engine-driven

    pump and a hydraulic system to assist

    steering action

    An electric motorin the rack may be

    used to provide assist

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    Basic Power Steering

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    Steering Wheel Play

    Amount that you can turn the steering

    wheel without front wheel movement

    Caused by worn ball sockets, a wornidler arm, or too much clearance in the

    steering gearbox

    Compare the play to service manualspecifications

    e.g. 1 1/2 (33 mm)

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    Dry Park Test

    With the vehicle on the ground, rotate the

    steering wheel back and forth while

    someone watches for part wear

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    Steering Inspection

    Raise the vehicle on a lift. Wiggle the

    tires back and forth while watching

    for steering play

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    Hard Steering Caused by problems with the steering

    gear, power steering components, ballsockets, and the suspension system

    Check the power steering pump belt forcondition and tension

    If the belt is slipping, hard steering

    could result Check for cracks and glazing and

    compare tension to specs

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    Steering System Noise Noise can be a sign of worn parts, dry

    bearings or ball sockets, loose parts,slipping belts, or low power steering

    fluid level Belt squeal and power steering pump

    noise both occur when the steeringwheel is turned

    Pump noise can result from low fluidlevel or aerated fluid

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    Maintenance involves checking for lowfluid level, incorrect belt adjustment,

    system leaks, and other problems

    Ball socket lubrication may benecessary

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    Checking the Fluid

    Check most systems at operating

    temperature, with the engine off

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    Tire Problem

    Under-inflated Tire

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    Tire Problem

    Over-inflated Tire

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    Tire Problem

    Cupping

    Out of balance

    Lack of properrotation

    Broken belts in tire

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    Tire Problem

    Alignment Problem

    Worn Parts

    Bent Parts

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    Alignment

    Three Angles to check

    Camber Caster

    Toe

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    Camber

    Positive camber

    Tire leans away

    from vehicle

    Negative camber Tire leans

    towards vehicle

    Causes tire wear Causes vehicle

    pulling

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    Camber

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    Caster Amount of upper

    and lower ball

    joint offset

    Will causevehicle pull

    Does not cause

    tire wear

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    Caster

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    Toe

    measurement

    difference across

    front and back of tires

    Will cause tire wear

    Will result in pulling or

    wandering

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    Toe Angle

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    Tire Future

    Tweel

    Pneumatic tire

    Michelin Experimented with

    in Military and Off

    Road applications

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    Tire Future


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