67902 5 044 Bnr Service Manual_g2

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MEI Incorporated

© 2009-2010 MEI. All rights reserved BNR SERVICE MANUAL

Information subject to change withoutprior notice

67902 5 044 – G2


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Published by:

MEI Inc.

P.O. Box 2650

CH-1211 Geneva 2

Switzerland

MEI® BNR - Banknote Recycler – Service Manual

© 2009-2010 MEI. All rights reserved

MEI® and the MEI logo are registered trademarks.

Except as permitted under the relevant local legislation, no part of this publicationmay be copied, transmitted, transcribed or distributed in any form or by any means,

or stored in a database or retrieval system, or translated into any language (naturalor computer) without the prior written permission of MEI Inc.

MEI Inc. reserves the right to change the product specifications at any time. Whileevery effort has been made to ensure that the information in this publication isaccurate, MEI Inc. disclaims any liability for any direct or indirect losses (howsoevercaused) arising out of use or reliance on this information.

This document does not necessarily imply product availability.

Part Number

This edition

67902-5-044-G2

June 2010

Release G2

ECN Number 5 000 000 12828

FILE REF BNR SERVICE MANUAL 67902-5-044_G2.docx

VERSIONS

Version G1

(Reference 67902-5-044-G1 – 2009-10-23)

First official release for customers.

Version G2

(Reference 67902-5-044-G2 – 2010-06-01)

Global review.


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TABLE OF CONTENT

1. SERVICE MANUAL ....................................................................... 5

2. PACKAGING .................................................................................. 6

3. LABELS ......................................................................................... 7

4. SHIPPING .................................................................................... 11

5. INSTALL / UNINSTALL ............................................................... 12

5.1. FIXING THE BNR IN THE HOST MACHINE .................................................. 12

5.2. GROUNDING CONNECTION ........................................................................ 13

5.3. INSTALL THE MAIN MODULE ONTO THE CHASSIS ................................... 14

5.4. REMOVE THE MAIN MODULE ...................................................................... 17

6. ADJUST LOADER CASSETTE TO BANKNOTE SIZE ................ 19

7. BNR SUPPORT TOOL ................................................................. 20

7.1. BNR SOFTWARE TOOLS .............................................................................. 20

7.2. INSTALLING AND STARTING THE BNR SUPPORT TOOL.......................... 21

8. TESTING BNR WITH SUPPORT TOOL ...................................... 23

8.1. ACCEPTING BANKNOTES ............................................................................ 23

8.2. DISPENSING BANKNOTES........................................................................... 24

8.3.

PARKING THE RECYCLER TAPES .............................................................. 25

9. DIAGNOSTICS ............................................................................. 26

10. TROUBLESHOOTING ................................................................. 29

11. ADVANCED JAM CLEARING ..................................................... 30

11.1. BOTTOM ..................................................................................................... 30

11.2. BUNDLER ................................................................................................... 31

11.3. RECYCLER ................................................................................................. 33

11.4. PISTON IN BOX .......................................................................................... 38

12. ON SITE CLEANING .................................................................... 39

13. EXCHANGING MODULES ........................................................... 45

13.1. SPINE .......................................................................................................... 45

13.2. INTERLOCK SYSTEM ................................................................................ 47

13.3. MAIN MODULE POWER CABLE ................................................................ 50

13.4. MAIN MODULE USB CABLE ...................................................................... 52


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NOTES:


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1. SERVICE MANUALThis document is a summarized step-by-step guide intended to help the technician orthe service engineer to assemble and to disassemble a MEI® BNR “BanknoteRecycler ”, to identify modules, to use the BNR Support tool, to clear jams, to clean

the unit and to replace modules.

For more information on the BNR systems, see also the BNR Integration Manual67902-5-044 and the BNR User Guide 67061-5-044.

The technician will need several tools:

Screwdrivers Torx size 8 and 10,

Socket screwdriver size 7,

Spray of filtered and compressed air with a max pressureof 50 PSI (=3.5 bars),

Keys to access to the modules and/or to the money.


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2. PACKAGING

IMPORTANT WARNING - HEAVY MATERIAL

Some MEI™ BNR equipment completely assembled canweight more than >25 kg (>55 lb).

Unpacking

The MEI® BNR is shipped in two boxes.

One of the boxes includes the Main Module only and the other box includes theChassis with all other modules attached and an electrical ground connection.

Unpack the BNR unit and keep the packing material and boxes for any futureshipment.

Check that the equipment has not been damaged during shipment.

For assembling the BNR, refer to Section 5.3 “INSTALL THE MAIN MODULE.”


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Product label identification:

Serial Number

WW Y L CC # # # # #

WW = Week Manufactured (0-52)

Y= Year Manufactured (Last digit of year)

L = Manufacturing Location

CC = Configuration Code = REV

# = Sequential Production Number

3. LABELS

All front labels of the BNR refers to the complete BNR unit. It is not used formonitoring and repair.

Every module has its own serial number (MSN) wich is the one used to track it forrepair and upgrade.

LABEL DESCRIPTION

MPN = Module Part Number

MSN = Module Serial Number


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LABEL POSITION

For instructions on removing modules andopening doors, see the BNR User Guide.

MAIN MODULE (MM)The label is inside the Recognition Sensor (RS orHI); you need to open the Recognition SensorDoor.

CASH-BOX (CB)

The label is at the back of the module.

LOADER CASSETTE (LO)

The label is at the back of the module.

RECYCLER (RE)

The label is on the right-hand side.


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SPINE (SP)

The label is inside the door, you need to open the

door and look at the vertical small white label.

INTERLOCK SYSTEM (IS)

The label is inside the Chassis, you need toremove the Cash-Box and look at the horizontalsmall white label.


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REPAIR LABEL DEFINITION

(See also the “PACKAGING” chapter )

You can see “GVA” or “FIELD” on the Repair label:

GVA = the module has been repaired in Geneva, tested on a test bed and approved.

FIELD = the module has been repaired in a Repair shop, tested without test bed.

W = Week and Y= Year

If the repair number is the same like the number between the two “ 0 “ in the MSN

= The module has been repaired.

If the repair number differ from the 5 th and the 6th numbers in the MSN

= The module has been upgraded.


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4. SHIPPING

To send your BNR back to MEI in case of failure:

Contact MEI Order Processing to receive a RMA (Return Material Authorization).

Complete the Error Report document.Refer to “ERROR REPORT” in the BNR User Guide 67061-5-044.The Recyclers should have the tape spools rewound before shipping (use the“Park Command”),Refer to Section 8.3 “PARKING THE RECYCLER TAPES” in the “TESTINGBNR WITH SUPPORT TOOL” chapter.

Use the original packaging,Refer to Section 2. “PACKAGING”.

Use the label numbers,

Refer to Section 3. “LABEL”.


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5. INSTALL / UNINSTALL

5.1. FIXING THE BNR IN THE HOST MACHINE

NOTE: Fixing the BNR in the Host Machine may require a specific assemblyprovided by the Host Machine manufacturer.

The BNR Chassis has various holes that allow mounting the system on the side orbottom to the host machine hardware. The mounting accessories for the BNR systemare not supplied in the package.

For this operation you will need three M5 screws for side mounting or four M4countersunk head screws for bottom mounting.

Chassis, right hand side, left hand side and bottom side views:


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5.2. GROUNDING CONNECTION

The BNR must be connected to the Host Machine local electric earth.

Warning, the connection to the local electrical ground / earth (equipotential) isabsolutely necessary to ensure the correct operation of the BNR system and a good

immunity against electromagnetic interferences.

Use one of the free fixing points of the Chassis to fix the cable to the ground.

Earthing: MEI recommends connecting the BNR Chassis to the main Host Machinechassis.

Insulation: The BNR is internally equipped with a 1 Mohm resistor between caseand 0 VDC.

USB cable: The BNR shielded cable is internally connected to the GND electronics.

0 VDC link: When the BNR is powered with a dedicated power supply, MEI does not

recommend linking the 0 VDC lead of this supply to the Host Machine general 0 VDCpower supply reference.

Galvanic separation: Because there is a risk of interference noise (current loops)when many power supplies are connected, for powering the BNR, MEI recommendsusing a premium quality dedicated power supply with a galvanic separation.


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4. Open the back Spine door.Raise and hold the yellowbutton up and pull the door.

5. Carefully place the Main Moduleon top of the chassis with theholes centered on the “pan-head” pins (1). The hood of the MainModule must be outside theChassis.

Then shift the Main Moduletowards the front (2), until theback of the main module is flushwith the chassis. A “Click” ensures that the Main Module iscorrectly locked.


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6. Push the “Main Module RemoveLever” back towards the spine (1)(don't raise it up, this is a system

to lock the Main Module), andinsert the 6-pole electricalconnector in the Spine board (2).

7. Close the back Spine door.

8. Install the Cash-Box (1).

NOTE: The Cash Box should installinto the BNR with little force. If thecashbox does not sit flush in theBNR, first check that the interlocklever is unlocked and then check thecashbox arming indicator to ensureit is green. If it is not green, thecashbox will need to be rearmed byopening, emptying and closing.

Refer to “C ASH-BOX HANDLING AND ARMING” in the BNR UserGuide 67061-5-044.

9. Lock the Interlock Systemwith lever (2) and lock (3)using the key.

10. Connect the Power cable and the USB cable.

11. Switch the power ON and restart the BNR.


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5.4. REMOVE THE MAIN MODULE

1. For this operation you will need the key of the Interlock System.

2. Switch the power OFF and unplug the power cable and the USB cable.

3. Release the Interlock Systemwith lock (1) and lever (2)using the key.

4. Remove the Cash-Box (3).

5. Release the “Shockblocker”by pulling the greenunlocking lever to thesecond stop.


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6. Open the Spine door to haveaccess to the back side of theMain Module.

7. Unplug the cableconnecting the MainModule to the Spine (1).

8. Pull the “Main Module

Remove Lever ” up and holdit (2).

9. Continue holding theRemove Lever up whilesliding the Main Modulebackward (3).

10. Raise up the Main Module

with care (4).


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6. ADJUST LOADER CASSETTE TO BANKNOTE SIZE

1. For this operation you will need a screw driver

Torx size 8.

2. Remove and open the Loader CassetteRefer to “LOADER CASSETTE HANDLING, USING AND QUALITY OF NOTE” in the BNR User Guide 67061-5-044 G2.

3. It is important to adjust the housingto the bundle with about 2 mm gapfor the lateral bill guide flap and3 mm gap for the front guide

(metallic guide).

Use the screw driver Torx size 8.

All notes placed into the LoaderCassette must have the samelength and same width (same size).

Loader Cassette top view

4. Close and install the Loader Cassette.Refer to “LOADER CASSETTE HANDLING, USING AND QUALITY OF NOTE”

in the BNR User Guide 67061-5-044.

Lateral Bill Guide


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7. BNR SUPPORT TOOL

7.1. BNR SOFTWARE TOOLS

The primary tool for servicing the BNR is the BNR Support Tool.

Other software tools such as the “Software Development Kit” which is targeted forthe engineers designing the Host Machine application is not described in thisdocument.

OPERATING SYSTEM REQUIREMENTS

The BNR Software Tools have the following operating system requirements:

Windows 2000, XP or higher.Java Virtual Machine compatible Java 2 platform.

Other operating system where a Java Virtual Machine is available could also be usedto run the BNR Support Tools.

Minimum hardware configuration required for device supporting full BanknoteRecycler Software Tools functionality:

Processor and memory are defined by the Java Virtual Machine used,

Color screen with 1024 x 768 resolution,USB Host port free for Banknote Recycler,Mouse or equivalent pointing device.

J-XFS STANDARD

The BNR command set complies with the “J/XFS” standard description (JavaeXtensions for Financial Services (J/XFS) for the Java Platform - Release May 2004)(WEB site http://www.jxfs.net/).

http://www.jxfs.net/http://www.jxfs.net/http://www.jxfs.net/http://www.jxfs.net/


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7.2. INSTALLING AND STARTING THE BNR SUPPORT TOOL

Install the software and launch the program.

A “Login” window will appear. “ Help” button gives instructions.

The first login and password aresupplied by your MEI Tech Supportresource.Then “OK” .

Select the first line “ Go to BNRSupport Tool ” .

The Welcome Page appears for thefirst time only.

Power the BNR Unit ON, the BNRLED’s should flashes. Then connectthe USB Cable to the PC.

Caution:

At the first connection, the PC will detect a new hardware and it will try to install it.

The default location for MEI-BNR USB driver is located in“C:\Program Files\MEI\BNR Support Tools\BNR USB Driver”


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Open the USB folder.Select “ MEI BNR #...” (1)

Click on the icon “ OpenMonitor ” (2). This tab

allows you to exercise theBNR command set.

Select the “ ServiceOperations” (3).

Starting the BNR.

Click on:

“ Open Device” (4),

and “ Reset ” (5)

The line that readsoperationCompleteOccurr ed says that the reset iscomplete. The messagethat says“XFS_RC_SUCCESSFUL”shows that the reset hascompleted successfully.

The BNR resets itself andruns all mobilecomponents for testing.

LED of every modulesuccessively turns into solidgreen when ready.


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8. TESTING BNR WITH SUPPORT TOOL

8.1. ACCEPTING BANKNOTES

The example shows two banknotes (€5 & €10) being inserted and encashed.

Open the “ JXFSoperations” section (6)

Click on:

“ Cash In start ” (7)

“ Cash In” (8) for the 1st

banknote.

The BNR Bezel inlet

Arrows should illuminatesolid green.

The BNR is waiting forthe insertion of thebanknote.

Repeat this operation forthe 2nd banknote andinsert the 2nd banknote.

“ Cash In End ” (9)

To check the details of the banknote:

Double-click on the blue “…OperationCompleteOccurred…” message.


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8.2. DISPENSING BANKNOTES

Click on “ Dispense” (10)

To Dispense banknotes, enter:

the value in hundreds of the amount tobe dispensed (€15 would be entered as1500, not the value of the banknotes),

and the currency code (ISO) (e.g.: EUR,USD, CHF, etc).

Then “OK” .

NOTE: Do not select more than 15 banknotes (Bundler capacity) for a singledispense.

The banknotes areprepared in the Bundlerready for presentation(delivery).

Click on:

“ Present ” (11)

The banknotes aretransported to the Outlet.Withdraw the banknotes.

Green Bezel Outlet Arrows flashuntil thebanknotes arewithdrawn.


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8.3. PARKING THE RECYCLER TAPES

In order to preventthe tape spools from

collapsing, when theBNR or the Recyclermodules have to beshipped, it is requiredto “park” them.

Use the “Park” command (12)

The parking finishedwhen the RecyclersLED’s are blinking

Green (x1)

NOTE: Before removing the Recyclers, switch the power OFF.


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9. DIAGNOSTICS

The BNR Support Tool includes a “Diagnostics” function for troubleshooting.

Saving a diagnostic file is important if there is a BNR problem. This should becompleted after troubleshooting with the blinking codes (refer to “BASICTROUBLESHOOTING” in the BNR User Guide 67061-5-044 G1) and before anymodule is removed.

NOTE: The Host Machine may also put a “BNR Diagnostics” function at disposal andit may offer to save it into a file.

Example:

A problem occurs in the BNR, Inlet arrows and a module LED (for this example theMain Module) are blinking red (x3 Fast).

Select “MEI BNR # …” , click on theicon “ Open Diagnostic ” (13)


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Some information is availableon all modules (14).

All modules can be displayedas well. You can see thevarious Firmware versions inthe section “ Components” .

In this example with a faulty Main Module,

select the tab “ Main Module” , you can see themodule state reporting an error (15).

There is a “BILL JAM” in the Main Module.

To generate and save adiagnostic, select the Tab“Overview” and open the “ Userinformation” (16).

Complete the form with UserName, Company andComments (optional).

Open the “ Automat information” (17) (HostMachine).

Complete the form with Location, Number,Position, Type and Version of the HostMachine itself.


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Click on the icon “ Generate

Diagnostic File” (18).

Save as the diagnostic file in afolder “Diagnostic” for example.

The file will be saved in “ .mei ” type.

Suggestion:

Keep the file name

proposed by theSupport Tool and addsome short note to itfor easier file finding(e.g.: Host Machineplace and number).


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10. TROUBLESHOOTING

Refer to “BASIC TROUBLESHOOTING” and “EASY JAM CLEARING” in the BNRUser Guide 67061-5-044.

Refer to Chapter 11 - “ADVANCED JAM CLEARING” in this manual

Refer to “ERROR REPORT” in the BNR User Guide 67061-5-044.


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11. ADVANCED JAM CLEARING

It is possible for a banknote to jam inside the BNR.

Here are the advanced cases of jammed banknotes to clear.

To find easy cases of jammed banknote, refer to “EASY JAM CLEARING” in the BNRUser Guide 67061-5-044.

11.1. BOTTOM

1. For this operation, you will need the key of the Interlock Systemand an empty Cash-Box.

2. Remove the Cash-Box.

3. You can see the jammedbanknote at the Bottom partof the Main Module.

4. Carefully withdraw the banknote.

5. Replace the Cash-Box with an empty one.


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11.2. BUNDLER

1. Remove the Main Module.Refer to Section 5.4 - “REMOVE THE MAIN MODULE.”

2. Place the Main Module upside down.

3. Move the two yellow openinglevers together (1) and raisethe Bottom assembly (2).When the Bottom assemblyis fully open, a mechanismwill hold it in place.

4. Turn the Main Module.Raise the first diverter at theoutlet of the bundler (1) andmove the second diverter (2).


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5. Manually turn the drum with your finger using the green or pink rubber wheel.

6. The banknote will appear at the exit of the Bundler.

7. Continue to turnthe drum andpress on thesecond diverter in

order to direct thebanknote out ofthe Bundler.

8. Carefully withdraw the banknote.

9. Close the Bottom assembly and lock it by moving the two yellow openinglevers together.

10. Install the Main Module.Refer to Section 5.3 “INSTALL THE MAIN MODULE ONTO THE CHASSIS.”


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11.3. RECYCLER

1. For this operation you will need the key of the Interlock Systemand the key of the Recyclers.

2. Remove the Recycler:

2.1. Release the Interlock Systemwith lock (1) and lever (2)using the key.

2.2. Remove the Loader Cassette(3).

2.3. Raise up the Loaderlocking pin (1) in theback of the chassis andposition the key withyour left hand to unlockthe first Recycler.

2.4. Push and turn the key90° to the right (2),remove the key before

removing the Recycler A(3).

2.5. Same handling for theRecycler B if you needto remove it (there is nolocking pin in the backof the Chassis for thelower Recycler).


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3. Bill jam in the 30 note Recycler 3 or Recycler 5:

3.1. Position the Recycler so that the front

side is in front of you.

3.2. On the right hand side,hold the white pucklabeled “load 30” (1).

Warning, do not attemptto disassemble or destroythe spring box as the flatspring roll would release

itself and may injuresomeone.

3.3. On the left hand side, pulland hold the“disengageable” gear inorder to decouple thegears (2).


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3.4. Manually turn thewhite puck on the righthand side clockwise.The banknotes move

to the exit on thebackside of theRecycler.

NOTE: do not releasethe white puck,otherwise thesystem willrewind.

3.5. The banknotes will appear at the exit in back of the recycler.

3.6. Continue to turn the white puck until all banknotes are removed fromthe Recycler.

3.7. When the banknotes are emptied from the Recycler, release the“disengageable” gear first and then release the white puck.

4. Bill jam in the Recycler 4 or Recycler 6:

4.1. Put the Recycler so the front of themodule is facing you.


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4.2. On the right hand side, holdthe white puck labeled “load60”.

Warning, do not attemptto disassemble or destroythe spring box as the flatspring roll would release

itself and may injuresomeone

4.3. On the left hand side,pull and hold the“disengageable” gearin order to decouplethe gears.

4.4. Manually turn the whitepuck on the right hand sidecounter clockwise. Thebanknotes move to the exiton the backside of theRecycler.

NOTE: do not release thewhite puck,otherwise thesystem will rewind.

4.5. The banknotes will appear at the banknote exit located at the back ofthe recycler.

4.6. Continue to turn the white puck until all banknotes exit the Recycler.

4.7. When the Recycler is emptied of all banknotes, release the“disengageable” gear first and then release the white puck.


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5. Install the Recycler:

5.1. Re-install the Recyclermodules in the Chassis

(1). Recycler with thelabel «B» is located atthe bottom of the BNR.Recycler with the label«A» is located over theRecycler «B».

5.2. Install and lock thebottom recycler (B) priorto installing the toprecycler (A).

5.3. Position the key to lockthe Recycler module withyour left hand. Push andturn the key 90° to the left(2).

5.4. Lower the Loader lockingpin in the back of theChassis (3).

5.5. Install the LoaderCassette (1).

5.6. Lock the InterlockSystem with lever (2) andlock (3) using the key.

6. Connect the power cable and the USB cable.

7. Switch the power ON and restart the BNR.


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11.4. PISTON IN BOX

1. For this operation you will need the key of the Interlock Systemand the key of the Cash-Box.

2. When the piston of the Main Module plunges into the Cash-Box and jams, youcannot remove the Cash-Box, but it is possible to remove the Main Module.

3. Open the Cash-Box as it isstill in the Chassis using thekey.

4. A mechanical system will release the Main Module via the Interlock System.

5. Remove the Main Module.Refer to Section 5.4 - “REMOVE THE MAIN MODULE.” In this case the Cash-Box will

remain in the Chassis during the removal.

6. Indentify the failure and repair it.


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12. ON SITE CLEANING

It may happen that the Main Module were out of service because of dust aroundgears, belts, motors or optic guides.

The Main Module has to be cleaned every 60 days or every 50’000 cycles.

The dust is due to banknote fibers which accumulate around critical parts.

The best solution to clean the Main Module is to blow the dust with a spray ofcompressed air.

NOTE: On some pictures, the power cable and the USB cable are not representedfor better understanding.

1. For this operation you will need a spray of filtered andcompressed air with a max pressure of 50 PSI (=3.5 bars).

2. Remove the Cash-Box.

3. Open the Recognition Sensor door.


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4. Open the Positioner door.

5. Clean the Inlet.

Standard Bezel Version: Safety Metal Bezel Version:

6. Clean the Bill Intake and the Positioner towards the Recognition Sensor.


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7. Blow the inner part of the Recognition Sensor, in the same direction, at theopposite of white flat cables.


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8. For the rear part of the Recognition Sensor, turn the coding wheel whileblowing everywhere.

Caution, Ensure the compressed air cleaner produces no residue or liquid.Carefully clean the recognition sensor lenses to remove dust but take care

to not scratch or damage the lenses.

9. Close the Positioner door and the Recognition Sensor door.


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10. Open the Spine door andthe Recognition Sensor

door.

11. Clean the rotatingdiverters inside therecognition sensor door, toclean sensor on thebottom transport.

12. Clean under Main Module.


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13. Close the Recognition Sensor door and clean the Spine:

13.1. Blow the inner part of the Spine.

13.2. Blow the rear part of the Spine.

14. Close the Spine door.


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13. EXCHANGING MODULES

13.1. SPINE

1. For this operation you will need a socketscrewdriver/wrench size 7.

2. Switch the power OFF and unplug the power cable and the USB cable.

3. Remove all the modules:

1.1. Remove the Cash-Box and the Main Module.Refer to Section 5.4 - “REMOVE THE MAIN MODULE.”

1.2. Remove the Loader and the Recyclers.Refer to Section 11.3 “ ADVANCED JAM CLEARING – RECYCLER.”

4. Remove the nut at the bottom part ofthe Spine using the socketscrewdriver/wrench.

Be careful not to lose the springbehind the nut.


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5. Open the Spine.

6. Remove the 2 nuts at the upper part of the Spine.

Be careful not to lose the springs behind the nuts.

7. Remove and replace the Spine.

8. Install the new spine and the screws/nuts (no torque is defined).Make sure that the springs are correctly in place.

9. Install all the modules:

9.1. Install the Recyclers and the LoaderRefer to Section 11.3, “ ADVANCED JAM CLEARING – RECYCLER.”

9.2. Install the Cash-Box and the Main ModuleRefer to Section 5.4 - “REMOVE THE MAIN MODULE.”

10. Plug the USB cable and the Power cable.


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13.2. INTERLOCK SYSTEM

1. Remove all the modules:

1.1. Remove the Cash-Box and the Main Module.Refer to Section 5.4 - “REMOVE THE MAIN MODULE.”

1.2. Remove the Loader Cassette and the Recyclers.Refer to Section 11.3, “ ADVANCED JAM CLEARING – RECYCLER.”

1.3. Remove the Spine. Refer to “SPINE” in the “EXCHANGING MODULE” chapter.

2. For this operation you will need a screwdriver Torxsize 10.

3. Remove the 3 screws located on the upper part of the Interlock System.


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4. Push on the pin.

5. The locking bar falls.

6. Remove and replace the Interlock System.


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7. Install the new Interlock System and replace the locking bar.

8. Install the 3 screwslocated on theupper part of theInterlock System.

9. Install all the modules:

9.1. Install the Spine.Refer to Section 13.1 - “EXCHANGING MODULES – SPINE.”

9.2. Install the Recyclers and the Loader Cassette.Refer to Section 11.3 “ ADVANCED JAM CLEARING – RECYCLER.”

9.3. Install the Cash-Box and the Main Module.

Refer to Section 5.3 - “INSTALL THE MAIN MODULE ONTO THECHASSIS.”


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13.3. MAIN MODULE POWER CABLE

1. For this operation you will need a screw driver Torxsize 10.

2. Remove the Main Module.Refer to “REMOVE THE MAIN MODULE” in the “INSTALL / UNINSTALL”chapter.

3. Remove the left coverusing the screwdriverTorx size 10.

4. There are two versions of Power Cable.

See the pictures below and compare the part number on the Power cableequipped on your Main Module to order spares

Power Cable with ferrite:

Power Cable without ferrite:

Spares list:

- Power cable, P/N: 66450 4 001

- Ferrite, P/N: 67306 9 001


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5. The replacement of the Power cable is the same for each version.

5.1. Unplug the Power cableconnected to the MainModule electronic card bypushing the connector (1)and pulling it (2).

5.2. Remove the screw usingthe screwdriver Torx size10 and remove the CableClamp.

5.3. Remove and replace the Power cable.

5.4. Plug the new Power Cable into the Main Module electronic board.

5.5. Correctly place the Power cable and install the cable clamp with its screwusing the screw driver Torx size 10.

Take care that the USB cable is correctly in place.

5.6. If one was previously installed, install the ferrite.

6. Install the left cover using the screw driver Torx size 10.

7. Install the Main Module on the Chassis. Refer to Section 5.3 “INSTALL THE MAIN MODULE ONTO THE CHASSIS.”


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13.4. MAIN MODULE USB CABLE

1. For this operation you will need a screw driver Torxsize 10.

2. Remove the Main Module.Refer to Section 5.4 - “REMOVE THE MAIN MODULE.”

3. Remove the left coverusing the screwdriverTorx size 10.


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4. There are several versions of USB cable.

See the pictures below and compare with the connection and the type of USBcable on your Main Module.

There are two possible connections depending of the version of the Main

Module and electronic board.

1st generation 2nd generation

The cables are connected on thesame electronic board.

Each cable is connected on adifferent electronic board.

The following pictures give you the Part Number of the several USB cable and

accessories. Compare the pictures with the USB cable equipped on yourMain Module and use the Part Number in order to command a new one toMEI.

White USB Cable with ferrite

Part Numbers:

White USB cable, P/N: 66452 0 001

Ferrite, P/N: 67306 9 001


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Black USB Cable with ferrite

Part Numbers:

Black USB cable, P/N: 66452 0 001

Ferrite, P/N: 67306 9 001

Standard USB Cable

Part Number:

Std USB cable, P/N: 66644 6 001

FCI Cable

Part Numbers:

1st generation:

FCI Cable, P/N: 67404 4 001

2nd generation:

FCI Cable, P/N: 67635 5 001


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5. The replacement of the USB cable is the same for each version.

5.1. Unplug the USB cable connected to the Main Module electronic board.

5.2. Remove the screw usingthe screw driver Torx size10 and remove the CableClamp.

5.3. Remove and replace the USB Cable.

5.4. Plug the new USB Cable on the Main Module electronic board.

5.5. Correctly place the USB cable and install the cable clamp with its screwusing the screw driver Torx size 10.

Take care that the Power cable is correctly in place.

5.6. If one was previously installed, install the ferrite.

6. Install the left cover using the screw driver Torx size 10.

7. Install the Main Module on the Chassis.Refer to Section 5.3 - “INSTALL THE MAIN MODULE ONTO THE CHASSIS.”


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NOTES:


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Date post:	07-Jul-2018
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67902 5 044 Bnr Service Manual_g2

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