690F & 691F (Fail Safe / Fail Secure) SeriesHeavy Duty Electric Trim Control (E.T.C.)
With Connector SystemInstallation Instructions
1. Check cylinder components. Non-standard cylinder collars and mounting screws supplied with cylinders.
2. Pass cylinder thru cylinder collar (when required), escutcheon, and cylinder housing. Tailpiece inserts into slot in cam. Cylinder seats in cylinder housing assembly recess.
3. Cut cylinder tailpiece. Correct length; 1/16"(2mm) to 3/16"(5mm) beyond cylinder housing cam.
CYLINDER INSTALLATION
Attention InstallerAny retrofit or other field modification to a fire rated opening can potentially impact the fire rating of the opening, and ASSA ABLOY Access and Egress Hardware Group, Inc. makes no representations or warranties concerning what such impact may be in any specific situation. When retrofitting any portion of an existing fire rated opening, or specifying and installing a new fire-rated opening, please consult with a code specialist or local code official (Authority Having Jurisdiction) to ensure compliance with all applicable codes and ratings.
This instruction manual includes wiring instructions for E.T.C. with either Fail Safe or Fail Secure Control Function or Fail Safe or Fail Secure Control Function and Security Monitor (SM). Both these configurations include a hinge connector system.
Rim Cylinder(May be supplied by others)
1/4-20 x 1" Pan Head Machine Screws1-3/4" (44mm) Door: Packed with deviceOthers: As ordered(2 Studs Toward Lock Edge).
CylinderHousing
Assembly (2) CylinderMounting ScrewsSupplied with cylinder.
1/4-20 x 1-1/4" Oval HeadMachine ScrewOthers: As Ordered(2 Studs Toward Hinge)
(2) #14 Finishing Washer
Tailpiece
(690 FAIL SAFE SHOWN)
WARNING
This product can expose you to lead which is known to thestate of California to cause cancer and birth defects or other reproductive harm. For more information go to www.P65warnings.ca.gov.
An ASSA ABLOY Group brand
80-8470-0690-000 (03-19)
Figure 2
Trim must be unlocked(tailpiece fully extended).
DeviceMountingSurface(See Note)
Hold5/16
(8)
Cut Line
Figure 1: LHR Door Shown
End Cover
Bottom Carrier Cover Wire Harness, 7000(F) series only.2100(F) and 6000(F) require raceway in door.
Trim Slide
To Power Transfer
Figure 3(See Note 8a-8e)
Connectors To Trim
“A”
“A”
“B”
“B”
T
Tailpiecegoes intohorizontalcam slot.(Cut perFig. 2)
Connection - SM and Power leads shown
(2) Screws andwashers bolts trimto door (holes “B”)
Wire Harness
Device will be bolted to trim using holes “A”(closest to door lock edge).
1. Assemble trim.
2. After marking door inside face for device location (Device Instructions), carry “Vertical Reference Centerline” from inside door face. Follow steps 2a and 2b. below.
7. With trim unlocked (tailpiece turning when lever is moved), cut trim tailpiece as shown in Figure 2. Note: For fail secure trim, apply power before cutting or turn and hold key to extend tailpiece.
8. Determine power transfer method; through door or through device. For through device, see “Exit Device Wiring” below. Seat device so that trim tailpiece penetrates cam slot in horizontal position as shown in Figure 1. Continue device mounting as shown in device instructions. Do not install covers until device is wired. Connect trim to wire harness. Refer to Typical Wiring after device has been installed. Exit Device Wiring (Figure 3).
8a. Remove end cover and bottom carrier cover. 8b. Remove trim slide retainer and replace with new retainer. 8c. Place wire bracket over new trim slide retainer, as shown. 8d. Place wire harness on the carrier with the plug connector at the latch side of the device. Allow 6"(153mm) for connection to the electric trim. Place the wire harness between the wire bracket and carrier. (LHR SHOWN, 7000(F) only) 8e. Replace the carrier cover and rear cover.
2a. Measure inside line location
2b. Carry Dimension over to outside face
3. Carry “Horizontal Reference Centerline” from inside to outside door face.
4. Align trim template and tape to door outside face. 5. Spot holes and prepare door for trim.
Wire on opposite sidefor right hand reverse
Wire Bracket
TOP VIEW
BOTTOM VIEW
New Trim Slide Retainer
LHR: shown
Wire AccessHole, used for7000(F) seriesonly
in prep. To avoid wire entanglement in trim mechanism, do not leave excess wire in trim prep. Fasten trim securely using two (2) screws and finish washers in holes “B” of Figure 1.
Installation Notes A. For new applications, a raceway harness with (8) and (4) pin connectors will be pre-installed inside door by ASSA
B. If door raceway connectors are not present, remove Trim connector.
ABLOY door manufacturer when specified during ordering process. Raceway harness kits are available for retrofit applications and for doors manufactured by non-ASSA ABLOY manufacturers. (For 7000(F) series only. 2100(F) and 6000(F) require door raceway.)
2
6. Pull wire through wire access hole as trim is placed
An ASSA ABLOY Group brand
80-8470-0690-000 (03-19)
Typical Wiring Instructions690F & 691F Series E.T.C. With Connector System
Pigtail Harnesswith 8-pin connector
and wire colors match.
2. Wire to pigtail wires as required. Wiring diagram indicates trim in its normal position.
4. Test device and trim.
trim connectors into raceway connectors.
3. Plug pigtail connector into electric hinge connector.
1. Install door, electric hinge, device and trim. Plug hinge and
Device, raceway, hinge and pigtail 8-pin terminations
17 5
6 4
3
28
Fail Safe or Fail Secure with SM
SM
Pigtail harnesswith 8-pin connector
17 5
6 4
3
28
Orange(NC), 5
White(C), 3
Green(NO), 4" " monitorSMConnections
8-wire Electric Hingewith 8-pin connector
3
and wire colors match.
1. Install door, electric hinge, device and trim. Plug hinge and
4. Test device and trim.
trim connectors into raceway connectors.
3. Plug pigtail connector into electric hinge connector. trim in its normal position.
2. Wire to pigtail wires as required. Wiring diagram indicates
Device, raceway, hinge and pigtail 8-pin terminations
Fail Safe/Fail Secure
Red (+) 2Black (-) 1
Black (-) 1Red (+) 2
Black (-) 1Red (+) 2
Blue (Solenoid) 1
Blue (Solenoid) 2
Safe/SecureConnections
Exit DeviceConnector
690F or691F
Orange (NC) 5
Green (NO) 4White (C) 3
Black (-) 1Red (+) 2
Black (-) 1Red (+) 2
White (C) 2
Green (NO) 3
Blue (Solenoid) 1Blue (Solenoid) 2
Orange (NC) 1
White (C) 2Green (NO) 3
Orange (NC) 1690F SM or691F SM
Exit DeviceConnector
Black (-), 1
Red (+), 2Safe/SecureConnections
Solenoid
Solenoid
8-wire Electric Hingewith 8-pin connector
An ASSA ABLOY Group brand
80-8470-0690-000 (03-19)
C NO
24 VOLTDC POWER
G
+-
WHITE
GREEN LED-SECURE
BLUE
BLUE
691F FAIL SECURE CONTROL WITH SM MONITOR
RED
G
R
C NC
+-
WHITE, (C)
ORANGE, (NC)
GREEN, (NO)
GREEN LED-SECURE
RED LED-UNSECURE
24 VOLTDC POWER
BLACK
690F FAIL SAFE CONTROL WITH SM MONITOR
0.33A @ 24VDC
Max Monitoring Contact Rating: 4A @ 250 VAC
RRED LED-UNSECURE
ELECTRICAL SPECIFICATIONS
690F- Fail Safe Control
691F- Fail Secure Control
BLUE
BLUE
RED
BLACK
ORANGE, (NC)
GREEN, (NO)
4
Step 1Plug terminals into connector, see illustration at right. Please note the pin / wire color location and orientation of terminal tabs. Check terminals for proper seating.
INSTALLING TERMINALS INTO CONNECTORS
Step 2Discard connector if device has connector already installed. Note all wires should terminate in one connector.Orient with tabs up
Connector
Terminal
17 5
6 4
3
28
An ASSA ABLOY Group brand
80-8470-0690-000 (03-19)
691F(FAIL SECURE)
690F(FAIL SAFE)
Lever is locked when power is on (free wheeling).Power off allows entry from trim.Inside device is always active for egress.Mechanical key override. (F09 Function-Key allows lever to retractlatchbolt. Key can only be removed in locked position.)
Function
Lever is locked when power is Off (free wheeling).Power on allows entry from trim.Inside device is always active for egress.Mechanical key override. (F09 Function-Key allows lever to retract latchbolt. Key can only be removed in locked position.)
Electric Trim Function
Solution
Mechanical key will not allow leverto retract latchbolt.
Check trim installation for binding.The cylinder tailpiece may be out of alignment with the exit device.Loosen trim mounting screws and realign trim to exit device.Check voltage at trim and wire transfer to determine correct voltage is applied.
Check trim installation for binding.Check and make sure the cylinder attaching screws are tight.Make sure cam moves freely.
Function Description
Problem
Trim will not retract latchbolt whenpower is applied (Fail Secure) orwhen power is removed (Fail Safe).
Electric Trim Troubleshooting
5
How to Change Handing690F and 691F Series Exit Device Trim
Right Hand Reverse Gear & Spring OrientationLeft Hand Reverse Gear & Spring Orientation
2. Please wear safety glasses and be aware of spring tension on spring hub upon removal and assembly. 3. Light lubrication is recommended under flat gear, white lithium grease can be used.
1. During change ensure black driven gear does not rotate.Notes:
An ASSA ABLOY Group brand
80-8470-0690-000 (03-19)
An ASSA ABLOY Group brand
80-8470-0690-000 (03-19)
6
3. Remove washer.
4. Carefully pull up on spring hub to disengage spring.
5. Remove spring and note orientation.
9. Install lever 180 degrees from original position.
13. Install castle nut, do not over tighten, verify by insuring lever returns horizontally on its own.
6. Remove lever handle.
2. Remove castle nut.
1. Remove cotter pin.
7. Pick-up flat gear, flip and orient stop on opposite side of stop post. See pictures for orientation.
11. Rotate spring leg around with needle nose pliers to engage notch in spring hub, refer to pictures for reference position. Press down on spring hub to ensure complete engagement.
8. Install spring upside down from original orientation and place spring leg on opposite side of stop post from original installation orientation. See pictures for orientation.
10. Install spring hub with stamped number in the 6 o'clock position.
12. Install washer.
14. Install cotter pin.
Tools Needed: Needle Nose pliers, Crescent wrench.To Change Hands:
Notch for spring to engage for left hand reverse operation
Spring orientation for right hand reverse operation
LEFT HAND REVERSE
Castle NutSpring Hub
Flat Gear
Stop Post
Cotter Pin
RIGHT HAND REVERSE
Castle NutSpring Hub
Flat Gear
Stop PostCotter Pin
Product Support: 800-810-WIRE (9473) • www.yalelocks.com
Copyright © 2014, 2018, 2019, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
OUTSIDE FACEOF DOOR
11/16(17.5)
1-3/8(34.9)
1-1/8 (28.6)
Cutout(This Face)3-5/8
(92)
2(50.8)
(Trim Centerline)CL
3-5/8(92)
CL
1/2" (12.70) Dia.Outside Face5/16" (8) Dia.Inside Face(4 Places)
1-3/8(34.9)
1-3/8(34.9)
1/2(12.7)
250.8
3/4(19)
3/4(19)
DIA. THRU
5/8(15.9)
R. 1/4 2 plcs (6.4)
LHR Shown
7/16(11.1) Wireaccess
hole forLHR door
(7000(F) only)
7/16(11.1) Wire
access hole forRHR door
(7000(F) only)
Vertical Reference
Dimensions given in .Inches (mm)
690F & 691F SeriesHeavy Duty Electric Control Trim
Door Marker Template
CAUTION: Office copiers, printers and facsimile machines may change the size of a drawing and make the template inaccurate to use as a door marker.
Product Support: 800-810-WIRE (9473)www.yalelocks.com
Radius
ASSA ABLOY Access and Egress Hardware Group, Inc., an ASSA ABLOY Group company. Copyright © 2014, 2018, 2019, ASSA ABLOY Access and Egress Hardware Group, Inc.
All rights reserved. Reproduction in whole or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
Yale Commercial is a business associated with
An ASSA ABLOY Group brand
80-8470-0690-000 (03-19)