6B Control Systems - Frame 6 Users Groupframe-6-users-group.org/wp...Control_Systems.pdf · 6B...

6B Users Conference | San Antonio, TX | June 19-22, 2017

6B Control SystemsJoy Alvarez

© 2017 General Electric Company. Confidential information. All rights reserved.

All relative statements are with respect to GE technology unless otherwise noted.

© 2017, General Electric Company.GE Proprietary Information - The information contained in this document is General Electric Company (GE)proprietary information. It is the property of GE and shall not be used, disclosed to others or reproduced without theexpress written consent of GE, including, but without limitation, in the creation, manufacture, development, orderivation of any repairs, modifications, spare parts, or configuration changes or to obtain government or regulatoryapproval to do so, if consent is given for reproduction in whole or in part, this notice and the notice set forth on eachpage of this document shall appear in any such reproduction in whole or in part. The information contained in thisdocument may also be controlled by the US export control laws. Unauthorized export or re-export is prohibited. Thispresentation and the information herein are provided for information purposes only and are subject to changewithout notice. NO REPRESENTATION OR WARRANTY IS MADE OR IMPLIED AS TO ITS COMPLETENESS, ACCURACY,OR FITNESS FOR ANY PARTICULAR PURPOSE.

1


Agenda

Mark* series control system lifecycle

Lifecycle Support

Upgrade approaches

Considerations

Enhancing your outcomes

2* Trademark of General Electric Company.



Mark VIe ~200

Mark V ~360Mark Legacy systems >200

Mark* Series control systems on 6B Fleet

* Trademark of General Electric Company.

Mark VI ~120

3


GE“E-TECHNOLOGY”

a modern, reliable control system with extended life

GE’s Mark* control product status

MODULAR HARDWARE APPROACH

INNOVATIVE SOFTWARE

LIFECYCLE MANAGEMENT PARTNERSHIP


Mark controls Years manufactured Production Post production Legacy

Mark I 1966-1973 2004

Mark II 1973-1982 2004

Mark IV 1982-1991 2009

Mark V 1991-2004 2014

Mark VI 1997-2010 ~2019

Mark VIe 2004- GE

Migration or retrofit

4


GE’s Louisville FacilityLouisville, Kentucky USA

Worldwide

GE’s Parts FacilityAtlanta, Georgia USA

Worldwide

Parts and repair service offerings

5

Affordable option to verify inventory

Most cost effective repair option

Fastest method to receive reconditioned parts

Lower cost alternative to new parts

Peace of mind assured with genuine replacement parts

CUSTOMER VALUE

A broad range of comprehensive solutions to meet customer needs

Premium

Test and certification

Return and repair

Exchange

Remanufactured

New

Affordable

Upgrade options


Mark VIe full panel retrofit

GE control system upgrade path

7

Mark* Isystem

1966 1973 1982 1991 1997

Mark IIsystem

Mark IVsystem

Mark Vsystem

INTRODUCTION YEAR

Mark VIe Panel Insert

Mark IV Migration

Mark Ve upgrade

Mark VIe

Mark VIe panel insert

Mark IV-VIe migration

Mark V-VIe migration

Mark VI-VIe migrationMark VIsystem

Designed for:• Reduced risk• Reduced site disruption • Reduced outage window• Increased initial investment retention


2004


• Maintain panel• Mark I/II/IV inserts• 18-week cycles

Panel inserts

9

Stripped existing panel Installed Mark* VIe inserts


• Reduce demolition• Reduce installation duration• I/O configured to minimize installation effort


“Plug and Play” field connections


Mark* IV to VIe control migration

10

Field installationFactory assembled

and tested


Mark* V to VIe migrationWhat is it: Upgrade in technology from Mark V to a Mark VIe, with minimal intrusion.

How is it done:Upgrade processors, communications, power supply and obsolete I/O modules.

Retain existing:• Cabinet• Field wiring• Terminal boards• Passive and relay cards• Wire labels• Site drawings• Triple redundancy• Control philosophy• All GE and customer software

modifications


<R><S>

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Experience a migration in action

12

View the Mark* V to VIeaugmented reality app to watch a migration and hear more about the benefits.

Download today in the ITunes or Google Play Store.

Search: GE Control Migration: Mark V to VIe



What is it: Upgrade in technology from Mark VI to a Mark VIe, with minimal intrusion and downtime.

Typical drivers: Increase CPU processing-MBC

How is it done:PLATFORM- Upgrade processors, communications, power supply.FULL- MIGRATION- address obsolete I/O

Mark* VI – VIe Platform/ Migration upgrade


Why upgrade


Mark* VIe control systemTargeting maximum reliability

15

Maintainability – Ease of support

Availability – Reliability and experience

Flexibility – Scalable and modular

Usability – Intuitive and functional

Performance – Enhanced capabilities


Increased

Peace of Mind


Mark* legacy controls


Significant controls hardware technology advances…

Relatively the same traditional schedule-based control methodology

Turbine control technology

60’s 70’s 80’s 90’s 00’s

Tech

no

logy


Performance

17Available in Mark* V* Trademark of General Electric Company.


Life Odometer

Inspection projectionsReal-time maintenance factor

Real time maintenance factors Per GER-3620M• Automate data collection and calculations

• Accurate accounting for operation

• Factored fired hours and starts

• Visualization with instant feedback EDGE Device

18


• Entitlement analysis• Digital twin plant models• Integration with OpFlex*

Cold Part Load Operation

0.9% CC efficiency

Peak fire capacity

Combined Cycle Efficiency Contours

MWh banking

Creep Oxidation Steam Turbine HRSG

Plant optimization – CapacityBanking MWhs



Plant optimization – CapacityValue generation

De

lta

Fir

ing

Te

mp

era

ture

(oF

)$

US

D Incremental profit

Cold part load/peak fire optimization

Mwh Bankat Amb Temp 70o

0

20

40

Mw

h

GE Confidential – Distribution to individuals with need to know only.* Trademark of General Electric Company

• Balancing turn down with OpFlex* variable peak fire*• Banking mwh’s… utilize during peak periods• Increasing profit between outage intervals• Zero impact on outage schedule

20

Thank you!Contact me for a live demo or additional information:

[email protected]

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