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7. TESNILA TIT Non metallic flat gaskets · excellent torque retention BA-X ... The dimensions of...

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7. TESNILA TIT Non metallic flat gaskets PROPERTIES AND APPLICATION The TESNILA TIT non-metallic or flat gaskets are the most typical ones from the family of flat static gaskets. They are used in a large number by various industries and in a variety of applications. The TESNIT TIT soft gaskets are made of non-asbestos (CSF), graphite, PTFE, mica, aramide/graphite and rubber sealing materials. Available are standard and nonstandard gasket design. Non-standard means gaskets of optional shapes and dimensions according to customer design or sample. Gasket materials and application No n-a sbes tos Cal la ndere d Seal ing materials B asi s Max. T[C°/F°] Max. P [ba r/p si] Ap pli ca ti on an d prop erti es BA-CF C arbo n fi bres , NBR Peak Co nti nuou s 4 00/ 75 2 3 00/ 57 2 1 00 /1 45 0 resistance to steam and alkaline me dia, chemical and petrochemical ind ustry BA-GL Glass fibres, NBR Peak Co nti nuou s 4 40/ 82 4 3 50/ 66 2 1 00 /1 45 0 very good thermal properties an d excellent torque retention BA-X Aramid fibres, NBR Peak Co nti nuou s 4 00/ 75 2 2 80/ 53 8 1 40 /2 03 0 excellent mechanical properties, general use BA-U Aramid fibres, NBR Peak Co nti nuou s 3 50/ 66 2 2 50/ 48 2 1 00 /1 45 0 general use BA-F Synteti c fibr es, g raph ite Peak Co nti nuou s 3 50/ 66 2 2 80/ 53 6 1 00 /1 45 0 very good thermal properties an d chemical resistance, chemical and petro ch emical i ndus try BA-C Aramid fibres, CMS Peak Co nti nuou s 2 00/ 39 2 1 50/ 30 2 6 0/ 87 0 excellent resistance to acids and alka lin e med ia BA-S Aramid fibres, NBR Peak Co nti nuou s 3 30/ 62 6 2 50/ 48 2 1 00 /1 45 0 resis ta nce to oi l, fuel s and coo li ng liq uid s, automotive i ndu stry BA-N Aramid fibres, CR Peak Co nti nuou s 3 50/ 66 2 2 70/ 51 8 1 00 /1 45 0 resistance to refriger ant, gen eral use BA-Auto Aramid fibres, SBR Peak Co nti nuou s 2 80/ 53 6 2 20/ 42 8 8 0/ 11 60 co ntro lle d swell prop erti es in oi l, automotive i ndu str y BA-50 Aramid fibres, NBR Peak Co nti nuou s 2 80/ 53 6 2 20/ 42 8 8 0/ 11 60 goo d dynami c resi sta nce fo r h igh er loa di ng, g as, food i ndu stry BA-55 Syntetic fibr es, NBR Peak Co nti nuou s 3 50/ 66 2 2 70/ 51 8 1 00 /1 45 0 excellent thermal properties and goo d ste am resis ta nce, economi cal qual ity for wid e fie ld of app li ca tio n BA-203 Aramid fibres, NBR Peak Co nti nuou s 2 50/ 48 2 2 00/ 39 2 5 0/ 72 5 fo r med ium lo adi ng, go od resi stance to wa ter, gas es, o il s, fuel s BA-202 Org ani c fib res, NBR Peak Co nti nuou s 1 80/ 35 6 1 40/ 28 4 4 0/ 58 0 fo r l ower lo adi ngs , g ood res istance to wa ter, gas es, o il s, fuel s BA-R Aramide fibres, NBR/ SBR, w ire reinforced Peak Co nti nuou s 4 00/ 75 2 3 50/ 66 2 1 40 /2 03 0 great stren ght, for dyna mic l oad ing s, automotive and pe trochemical ind ustry, shi pyards BA-R300 Inorg ani c fib res, NBR, special reinfor ced Peak Co nti nuou s 5 50/ 10 22 4 50/ 84 2 5 00 /7 25 1 excell ent dyna mic a nd th ermal resis ta nce, au tomo ti ve an d petro ch emical i ndus try, s hip ya rds BA-R302 Inorg ani c fib res, NBR, special reinfor cement Peak Co nti nuou s 6 50/ 12 02 6 00/ 11 12 5 00 /7 25 1 extreme dynamic and thermal resis ta nce, au tomo ti ve an d petro ch emical i ndus try, s hip ya rds New Environment friendly Sealling Materials B asi s Max. T[C°/F°] Max. P [ba r/p si] Ap pli ca ti on an d prop erti es BA-U EKO Aramid fibres, NBR Peak Co nti nuou s 4 00/ 75 2 2 50/ 48 2 1 00 /1 45 0 envi ron me nt friend ly g asket mate ri al fo r u niversa l use BAU 2000 Aramid fibres, NBR Peak Co nti nuou s 4 00/ 75 2 2 80/ 53 6 1 40 /2 03 0 envi ron me nt friend ly g asket mate ri al with s pecia lly bal anced se ali ng, therma l, chemi ca l an d me cha nical properties allows u niversal use BAGL 3000 Glass fibres, NBR Peak Co nti nuou s 4 40/ 82 4 3 50/ 66 2 1 20 /1 74 0 envi ron me nt friend ly g asket mate ri al with e xcellent torque retention and thermal resistance BACF 40 00 C arbo n fi bres , NBR Peak Co nti nuou s 4 40/ 82 4 3 50/ 66 2 1 20 /1 74 0 envi ron me nt friend ly g asket mate ri al with very good resistance to strong alka lin e med ia an d BAX 5000 Aramid fibres, NBR Peak Co nti nuou s 4 00/ 75 2 2 50/ 48 2 1 50 /2 17 5 envi ron me nt friend ly g asket mate ri al with s upre me mechan ical BAM6000 B ios ol ubl e mi neral fibres, NBR Peak Co nti nuou s 4 40/ 82 4 3 50/ 66 2 1 20 /1 74 0 envi ron me nt friend ly g asket mate ri al with e xcell ent resi stance to s tea m a nd lon g-term s tea m s eala bylity All dimensions are in mm 21
Transcript
Page 1: 7. TESNILA TIT Non metallic flat gaskets · excellent torque retention BA-X ... The dimensions of our standard gaskets meet the requirements of the EN 1514-1 ( former DIN 2690, DIN

7. TESNILA TITNon metallic flat gaskets

PROPERTIES AND APPLICATIONThe TESNILA TIT non-metallic or flat gaskets are the most typical onesfrom the family of flat static gaskets. They are used in a large number byvarious industries and in a variety of applications. The TESNIT TIT softgaskets are made of non-asbestos (CSF), graphite, PTFE, mica,aramide/graphite and rubber sealing materials. Available are standardand nonstandard gasket design. Non-standard means gaskets ofoptional shapes and dimensions according to customer design orsample.

Gasket materials and application

Non-asbestosCal landere dSeal ingmateria ls

Basis Max. T [C°/F°]Max. P[bar/psi]

Applica tion and properties

BA-CF Carbon fibres, NBR• Peak• Continuous

400/752300/572 100/1450

resis tance to steam and alkal ineme dia, chemical and petrochemicalindustry

BA-GL Glass fibres, NBR • Peak• Continuous

440/824350/662

100/1450 very good thermal properties andexcellent torque retention

BA-X Aramid fibres, NBR • Peak• Continuous

400/752280/538

140/2030 excellent mechanical properties,genera l use

BA-U Aramid fibres, NBR• Peak• Continuous

350/662250/482 100/1450 genera l use

BA-F Syntetic fibr es, graph ite • Peak• Continuous

350/662280/536 100/1450

very good thermal properties andchemica l resistance, chemica l andpetrochemical industry

BA-C Aramid fibres, CMS • Peak• Continuous

200/392150/302

60/870 excellent resistance to acids andalka line media

BA-S Aramid fibres, NBR• Peak• Continuous

330/626250/482 100/1450

resis tance to oi l, fuels and coolingliquids, automotive industry

BA-N Aramid fibres, CR • Peak• Continuous

350/662270/518

100/1450 resis tance to refriger ant, general use

BA-Auto Aramid fibres, SBR • Peak• Continuous

280/536220/428

80/1160 contro lle d swell properties in oi l,automotive industr y

BA-50 Aramid fibres, NBR• Peak• Continuous

280/536220/428 80/1160

good dynamic resistance for h igherloading, gas, food industry

BA-55 Syntetic fibr es, NBR • Peak• Continuous

350/662270/518 100/1450

excellent thermal properties andgood ste am resis tance, economicalqual ity for wide fie ld of applica tion

BA-203 Aramid fibres, NBR• Peak• Continuous

250/482200/392 50/725

for medium loading, good resistanceto water, gases, o ils, fuels

BA-202 Organic fibres, NBR• Peak• Continuous

180/356140/284 40/580

for lower loadings, good res istanceto water, gases, o ils, fuels

BA-RAramide fibres,NBR/SBR, w irereinforced

• Peak• Continuous

400/752350/662

140/2030great strenght, for dynamic loadings,automotive and pe trochemica lindustry, shipyards

BA-R300 Inorganic fibres, NBR,specia l reinfor ced

• Peak• Continuous

550/1022450/842

500/7251excellent dynamic and thermalresis tance, au tomotive andpetrochemical industry, shipyards

BA-R302Inorganic fibres, NBR,specia l reinfor cement

• Peak• Continuous

650/1202600/1112 500/7251

extreme dynamic and thermalresis tance, au tomotive andpetrochemical industry, shipyards

NewEnvironmentfriendlySeal lingMateria ls

Basis Max. T [C°/F°] Max. P[bar/psi]

Applica tion and properties

BA-U EKO Aramid fibres, NBR• Peak• Continuous

400/752250/482 100/1450

environme nt friendly gasket mate rialfor universa l use

BAU 2000 Aramid fibres, NBR • Peak• Continuous

400/752280/536

140/2030

environme nt friendly gasket mate rialwith specia lly balanced se aling,thermal, chemica l and me chanicalproperties allows universa l use

BAGL 3000 Glass fibres, NBR • Peak• Continuous

440/824350/662

120/1740environme nt friendly gasket mate rialwithe xcellent torque retention andthermal resistance

BACF 4000 Carbon fibres, NBR• Peak• Continuous

440/824350/662 120/1740

environme nt friendly gasket mate rialwithvery good resis tance to strongalka line media and

BAX 5000 Aramid fibres, NBR • Peak• Continuous

400/752250/482

150/2175 environme nt friendly gasket mate rialwith supre me mechan ical

BAM 6000 Biosoluble mineralfibres, NBR

• Peak• Continuous

440/824350/662

120/1740environme nt friendly gasket mate rialwithe xcellent resistance to s team andlong-term steam sealabylity

All dimensions are in mm

21

Page 2: 7. TESNILA TIT Non metallic flat gaskets · excellent torque retention BA-X ... The dimensions of our standard gaskets meet the requirements of the EN 1514-1 ( former DIN 2690, DIN

7. TESNILA TITNon metallic flat gaskets

22

Gasket materials and application

Temperature and pressure represent maximum values and should not be used simultaneously. They are given only as guidance,since they depend not only on the type of gasket material but also on the assembly conditions. Very important factors are thickness ofmaterial, nature of service medium, type of flange and surface stress. Steam application requires special considerations.

Request for detail product Catalogues:To obtain more information about our products do not hesitate tocontact us. Any requested product Data Sheets or Catalogue will be sentto you immediately . Our highly skilled group of experts organised in thetechnical service department can assist you in solving practically anysealing problem. If you need our help, contact us.

SIZE AND CONSTRUCTION-custom made gasketsThe TESNILA TIT non-metallic gaskets are produced in several sizes andshapes to meet the most demanding applications. They are available instandard and non-standard gasket design. Non-standard meansgasket of any shape and size according to customer design or sample.

DIMENSIONSThe dimensions of our standard gaskets meet the requirements of theEN 1514-1 ( former DIN 2690, DIN 2691, DIN 2692), ANSI B16.21 orother standards. Gaskets of up to 1500 mm x 1500 mm are made fromone piece, while larger ones are assembled from segments. Two kind ofsplicing are used: dove-tail and bevelled (practically there is nolimitation regarding gasket dimension). According to the gasket shapesand sizes all other dimensions can be manufactured upon request.

Graph itesealingmateria ls

Basis Max. T [C°/F°]Max. P[bar/psi ]

Application and properties

Grafil it SF E xpande d graphite • Continuous (a ir)450/842

80/1160 exce llen t creep, stre ngth, chemicals tabil ity

Grafil it SLE xpande d graphiteFlat sta inless s teelinsertion

• Continuous (a ir)450/842 100/1450

exce llen t creep, stre ngth, chemicals tabil ity wi th very good surfaceloadings and ope rating pressu re

Grafil it SPE xpande d graphiteTange d sta in less ste elinsertion

• Continuous (a ir)450/842

200/2900exce llen t creep, stre ngth, chemicals tabil ity wi th excel lent surfaceloadings and ope rating pressu re

Aramid/Graphite sealingmateria ls

Basis Max. T [C°/F°]Max. P[bar/psi ]

Application and properties

DONIFLEX G Aramid fibres,graphite, NBR • Continuous 350/662 100/1450

ne w environment friendly gasketmaterial wi th high compressibi li tyand excel lent ther mal properties

Elastomericsealingproducts

Basis Max. T [C°/F°] Max. P[bar/psi ]

Application and properties

DONIGUMproducts

Rubber: NBR, SBR, NR,NBR, CR, BR, EPDM, depends on product type

depends onproduct type

various applications for lowboalting loads - depends onproduct type

Composi tesealingmateria ls

Basis Max. T [C°/F°] Max. P[bar/psi ]

Application and properties

MICALIT-F mica shee t • Continuous 1000

depends oninstal la tionand workingparameters

very h igh chemical andtemperature res istance, automotiveindustry, exhaust manifold andmany industrial application

MICALIT-P mica shee t withsta inless s teel insertion

• Continuous 1000

depends oninstal la tionand workingparameters

very h igh chemical andtemperature res istance withimproved mechanical properties,automotive industry, exhaustmanifold and many industria lappl ication

PTFE seal ingmateria ls

Basis Max. T [C°/F°] Max. P[bar/psi ]

Application and properties

PTFE productsvirgine PTFEfi lled PTFEe xpande d PTFE

• Peak• Continuous

315/588270/543

depends oninstal la tionand workingparameters

exce llen t resistance to strongchemicals

All dimensions are in mm

Page 3: 7. TESNILA TIT Non metallic flat gaskets · excellent torque retention BA-X ... The dimensions of our standard gaskets meet the requirements of the EN 1514-1 ( former DIN 2690, DIN

STANDARDS FOR NON-METALLIC FLAT GASKETS USED WITH FLANGES

Gasket Standard Flange StandardEN 1514-1 (former DIN 2690, DIN 2692, DIN 2693) PrEn 1092-1,-2,-3, -4 ,

EN 545, EN 598, EN 969

BA 10 for raised face flanges ASME B16.21 (ANSI B16.5)D

DN d 150 lb 3 00 lb 400 lb 600 lb 9 00 lb 1500 lb

1/2" 21,4 47,6 54 54 54 63,5 63,5

3/4" 2 7 57,2 6 6,7 66,7 66,7 69,8 69,8

1" 33,3 66,7 73 73 73 79,4 79,4

1 1/4 " 4 2 76,2 8 2,5 82,5 82,5 88,9 88,9

1 1/2 " 48,4 85,7 9 5,2 95,2 95,2 98,4 98,4

2" 60,3 104 ,8 111,1 111,1 11 1,1 142,9 14 2,9

2 1/2 " 7 3 123 ,8 130,2 130,2 13 0,2 165,1 16 5,1

3" 88,9 136 ,5 149,2 149,2 14 9,2 168,3 17 4,6

3 1/2 " 101,6 161 ,9 165,1 161 161

4" 114,3 174 ,6 181 177,8 19 3,7 206,4 20 9,5

5" 141,3 196 ,8 215,9 212,7 24 1,3 247,6 254

6" 168,3 222 ,2 250,8 247,6 26 6,7 288,9 28 2,6

8" 219,1 279 ,4 308 304,8 32 0,7 358,8 35 2,4

10" 273 339 ,7 362 358,8 400 43 5 435

12" 323,8 409 ,6 422,3 419,1 45 7,2 498,5 52 0,7

14" 355,6 450 ,9 485,8 482,6 49 2,1 520,7 57 7,8

16" 406,4 514 ,4 539,7 536,6 56 5,1 574,7 64 1,3

18" 457,2 549 ,3 596,9 593,7 61 2,8 638,2 70 4,8

20" 508 606 ,4 654 647,7 68 2,6 698,5 75 5,7

22" 558,8 660 ,4 704,9 701,7 73 3,4

24" 609,6 717 ,5 774,7 768,3 79 0,6 838,2 90 1,7

26" 660,4 774 835 831,9 86 6,8 882,6

28" 711,2 831 ,9 898,5 892,2 91 4,4 946,1

30" 762 882 ,7 952,5 946,2 97 1,6 1010

32" 812,8 939 ,8 1006 1 003 1022 1073

34" 863,6 990 ,6 1057 1 054 1073 1037

36" 914,4 1047,8 1118 1 118 1130 1200

38" 965,2 1111,3

40" 10 16 1162,1

42" 1066,8 1219,2

44" 1117,5 1276

46" 1169,6 1327

48" 12 20 1384

50" 12 70 1435

52" 13 20 1492

54" 13 72 1549

56" 14 22 1606

58" 14 75 1663

60" 15 25 1714

23

7. TESNILA TITNon metallic flat gaskets

CUTTING CAPABILITIESWith our cutting technology, experience and knowledge we are able tocut virtually any material. A wide range of cutting equipment providescompetitive pricing and high quality regardless of the gasket size orquantity. A large range of presses, special cutting tools, CAM-CADWater Jet, and also a skilled team for the swift production of smallquantities are available. Custom-cut gaskets according to the customersown drawing and specification, samples and templates. Cuttermanufacture-cutting tools are made in-house as an integral part of theproduction unit. There is an extensive catalog of cutters available.

CAM-CAD Water Jet cutter is an excellent system for manufacturing avariety of a two-dimensional items both large and small in simple orcomplex shapes from a wide range of materials. Steel, rubber,aluminium are just few of the materials that can be cut to the desiredshape-drawn, programmed and stored on a CAD-system. The processwill leave a smooth finish on steel with no heat contamination andexceptional two-dimensional accuracy.

WaterJet Cutting

TOLERANCES:

up to 600 over 600

± 0,4 + 0d

- 3,2

± 0,4 + 0D

- 3,2

FG10

S

d

D

Page 4: 7. TESNILA TIT Non metallic flat gaskets · excellent torque retention BA-X ... The dimensions of our standard gaskets meet the requirements of the EN 1514-1 ( former DIN 2690, DIN

24

BA 10 for EN 1514-1 (DIN 2690) flanges

D

DN d PN 2,5 PN 6 PN 10 PN 16 PN 25 PN 40 PN 64 PN 100

10 18 38 38 45 45 45 45 56 56

15 22 43 43 50 50 50 50 61 61

20 28 53 53 60 60 60 60 72 72

25 35 63 63 70 70 70 70 82 82

32 43 75 75 82 82 82 82 88 88

40 49 85 85 92 92 92 92 103 103

50 61 95 95 107 107 107 107 113 120

65 77 115 115 127 127 127 127 138 145

80 90 132 132 142 142 142 142 148 155

100 115 152 152 162 162 168 168 175 180

125 141 182 182 192 192 195 195 210 217

150 169 207 207 218 218 225 225 247 257

175 195 237 237 248 248 255 267

200 220 262 262 273 273 285 292 309 324

250 274 318 318 328 330 342 353 364 391

300 325 373 373 378 385 402 418 424 458

350 368 423 423 438 445 458 475 486 512

400 420 473 473 490 497 515 547 588 627

450 470 528 528 540 557 565 572 657 704

500 520 578 578 595 618 625 628 764 813

600 620 680 680 695 735 730 745 579 950

700 720 785 785 810 805 830 850 988

800 820 890 890 915 910 940 970 1108

900 920 990 990 1015 1010 1040 1080 1220

1000 1020 1090 1090 1120 1125 1150 1190

1200 1220 1290 1305 1340 1340 1360 1395

1400 1420 1490 1520 1545 1540 1575 1615

1600 1620 1700 1720 1770 1760 1795 1830

1800 1820 1900 1930 1970 1960 2000

2000 2020 2100 2135 2180 2165 2230

2200 2220 2305 2345 2380 2375

2400 2420 2505 2555 2590 2585

2600 2620 2705 2760 2790 2785

2800 2820 2920 2970 3010

3000 3020 3120 3170 3225

3200 3220 3320 3380

3400 3420 3520 3590

3600 3620 3730 3800

3800 3820 3930

4000 4020 4130

GASKET ORDERING EXAMPLE:EN 1514-1 (former DIN 2690), DN 65, PN 16, Form FFmaterial TESNIT BA-U, 2 mm

ANSI B 16.21, 4 - 300lbs, form RF,material BAM 6000, 2 mm

All dimensions are in mm

TOLERANCES:

up to 600 over 600

± 0,4 + 0d

- 3,2

± 0,4 + 0D

- 3,2

7. TESNILA TITNon metallic flat gaskets


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