OIL WATER SEPARATORS
The Kwikflo coalescing plate separator is an enhanced gravity separatorcapable of removing oils & solids. It utilizes the difference in specificgravity between two or three imminiscible components of a liquid stream for separation.
COMPLETE PACKAGED PUMP SOLUTIONS
OIL
WAT
ER S
EPAR
ATOR
S
74 76KCPS-1000 KCPS-1500
78 KCPS-2000/3000 80 KCPS-STAINLESS STEEL
COMPLETE PACKAGED PUMP STATIONS
Oily water influent is introduced into an inlet chamber by means of a pump. Heavy solids settle out and 100% oil slugs rise immediately to the surface. The remaining oily water mixture flows through a stack of closely spaced, corrugated polypropylene plates. Both the smaller oil droplets and the fine solids areprogressively seperated. Downsteam a baffle or oil dam prevents the collected oil from entering the outlet weir.
Drains are provided in the sludge hopper for the removal of solids. Oil skimmers are provided for the manual or automatic removal of oil. Regular cleaning of the plate packs with hot water is the only maintainence requirement under normal operating conditions.
1300 ALLPUMPS (255 786) www.allpumps.com.au
08
KWIK
FLOW
PUM
P ST
ATIO
NS
OIL WATER SEPARATORS72 73
CAR WASH BAY MECHANICS WORKSHOP
OIL
WAT
ER S
EPAR
ATOR
S74 75
TITLE:
SIZE CODE DWG No: REV
SCALE SHEET
DATE REVISED BYKWIKFLO - OIL WATER SEPARATORMODEL KCPS-1000
KF11-1000 0
1 of 2N.T.S
A3 N/A
DRAWN BY: P.LEE
DATE: 21/9/2011
PLAN
ELEVATION
ALL DIMENSIONS IN MM
NOTES:-
A DIVISION OFALL-PUMPS SALES & SERVICE
83 - 87 FENNELL ST, PARRAMATTA
NSW. 2150.PH: + 61 2 8838 1000
FAX: + 61 2 9630 0369EMAIL: [email protected]
www.allpumps.com.au
OIL WATER SEPARATORSKCPS-1000
SPECIFICATIONS
Model No. KCPS-1000
Length 1410mm
Width 420mm
Height 1510mm
Norminal Volume-Litres 200
Approximate Weight - Free Standing(Including in-tank fittings & standard lid) (Excluding pump)
45kg
Approximate Weight - Wall Mount (Including in-tank fittings & standard lid) (Excluding pump)
28kg
CONSTRUCTION
Polyethylene or stainless steel tank
Inlet Pipes - 32mm pressure UPVC CAT 17 socket
Outlet Pipe - Water 50mm DWV UPVC V66 Socket. Oil 50mm DWV UPVC V66 Socket
Sludge Hopper - 50mm UPVC incorporating 50mm PVC ball valve
Tank Construction - Chemical resistant UV stabilised polyethylene thickness 5mm
Lid Construction - Chemical resistant UV stabilised polyethylene thickness 5mm
PART NO. MODEL NO. DESCRIPTION CAPACITY kW VOLTAGE PUMP
640048 KCPS-1000 KCPS-1000 Standard 1000L/H 0.37 240 KDP25-100
640031 KCPS-1000WM KCPS-1000WM Standard Wall Mount 1000L/H 0.37 240 KDP25-100
640018 KCPS-1000I KCPS-1000 Intrinsically Safe 1000L/H 0.37 415 KDP25-100
640036 KCPS-1000WMI KCPS-1000WM Intrinsically Safe 1000L/H 0.37 240 KDP25-100
640012 KCPS-1000SS KCPS-1000 Stainless Steel 1000L/H 0.37 240 KDP25-100
F F
1390
1390 380
420
1410
LID - POLYETHYLENEREMOVABLE
50 mm PVCSEWER OUTLET
50mm PVCOIL OUTLET
2" PVC BALL VALVEDRAIN OUTLET
32mm PVCINLET
FRAME - MILD STEELSHS 32x32
GALVANIZEDQUICK RELEASEDZUS FASTENERS
PLATE PACKOLEOPHILIC
POLYPROPYLENE
BOLT DOWN FEET
TANK - POLYETHYLENE
500
APPR
OX.
KF11-1000 SHEET 2 OF 2
F F
1390
1390 380
420
1410
LID - POLYETHYLENEREMOVABLE
50 mm PVCSEWER OUTLET
50mm PVCOIL OUTLET
2" PVC BALL VALVEDRAIN OUTLET
32mm PVCINLET
FRAME - MILD STEELSHS 32x32
GALVANIZEDQUICK RELEASEDZUS FASTENERS
PLATE PACKOLEOPHILIC
POLYPROPYLENE
BOLT DOWN FEET
TANK - POLYETHYLENE
500
APPR
OX.
KF11-1000 SHEET 2 OF 2
F F
1390
1390 380
420
1410
LID - POLYETHYLENEREMOVABLE
50 mm PVCSEWER OUTLET
50mm PVCOIL OUTLET
2" PVC BALL VALVEDRAIN OUTLET
32mm PVCINLET
FRAME - MILD STEELSHS 32x32
GALVANIZEDQUICK RELEASEDZUS FASTENERS
PLATE PACKOLEOPHILIC
POLYPROPYLENE
BOLT DOWN FEET
TANK - POLYETHYLENE
500
APPR
OX.
KF11-1000 SHEET 2 OF 2
DIMENSIONSKCPS-1000
F F
1390
1390 380
420
1410
LID - POLYETHYLENEREMOVABLE
50 mm PVCSEWER OUTLET
50mm PVCOIL OUTLET
2" PVC BALL VALVEDRAIN OUTLET
32mm PVCINLET
FRAME - MILD STEELSHS 32x32
GALVANIZEDQUICK RELEASEDZUS FASTENERS
PLATE PACKOLEOPHILIC
POLYPROPYLENE
BOLT DOWN FEET
TANK - POLYETHYLENE
500
APPR
OX.
KF11-1000 SHEET 2 OF 2
1410
420
QUICK RELEASEDZUS FASTENERS
450
3019
519
5
12
6 OFF -
623
659455
30
249
40
380
450
30
KF11-1050 SHEET 2 OF 2 - FOR BROCHURE
1410
420
QUICK RELEASEDZUS FASTENERS
450
3019
519
5
12
6 OFF -
623
659455
30
249
40
380
450
30
KF11-1050 SHEET 2 OF 2 - FOR BROCHURE
1410
420
QUICK RELEASEDZUS FASTENERS
450
3019
519
5
12
6 OFF -
623
659455
30
249
40
380
450
30
KF11-1050 SHEET 2 OF 2 - FOR BROCHURE
KCPS-1000 Wall Mount
1410
420
QUICK RELEASEDZUS FASTENERS
450
3019
519
5
12
6 OFF -
623
659455
30
249
40
380
450
30
KF11-1050 SHEET 2 OF 2 - FOR BROCHURE
1410
420
QUICK RELEASEDZUS FASTENERS
450
3019
519
5
12
6 OFF -
623
659455
30
249
40
380
450
30
KF11-1050 SHEET 2 OF 2 - FOR BROCHURE
OIL
WAT
ER S
EPAR
ATOR
S76 77
TITLE:
SIZE CODE DWG No: REV
SCALE SHEET
DATE REVISED BYKWIKFLO - OIL WATER SEPARATORMODEL KCPS-1500
KF11-1100 0
1 of 2N.T.S
A3 N/A
DRAWN BY: P.LEE
DATE: 21/9/2011
PLAN
ELEVATION
ALL DIMENSIONS IN MM
NOTES:-
A DIVISION OFALL-PUMPS SALES & SERVICE
83 - 87 FENNELL ST, PARRAMATTA
NSW. 2150.PH: + 61 2 8838 1000
FAX: + 61 2 9630 0369EMAIL: [email protected]
www.allpumps.com.au
OIL WATER SEPARATORSKCPS-1500
SPECIFICATIONS
Model No. KCPS-1500
Length 1500mm
Width 750mm
Height 1510mm
Nominal Volume-Litres 300
Approximate Weight - Free Standing(Excluding pump)
60kg
CONSTRUCTION
Polyethylene or stainless steel tank
Inlet Pipes - 32mm pressure UPVC CAT 17 socket
Outlet Pipe - Water 50mm DWV UPVC V66 Socket. Oil 50mm DWV UPVC V66 Socket
Sludge Hopper - 50mm UPVC incorporating 50mm PVC ball valve
Tank Construction - Chemical resistant UV stabilised polyethylene thick-ness 5mm
Lid Construction - Chemical resistant UV stabilised polyethylene thickness 5mm
PART NO. MODEL NO. DESCRIPTION CAPACITY kW VOLTAGE PUMP
640204 KCPS-1500 KCPS-1500 Standard 1500L/H 0.37 240 KDP25-150
640078 KCPS-1500IS KCPS-1500 Intrinsically Safe 1500L/H 0.37 415 KDP25-150
640084 KCPS-1500SS KCPS-1500 Stainless Steel 1500L/H 0.37 240 KDP25-150
F F
KF11-1100 SHEET 2 OF 2
730
1420
1406
1390
500
APPR
OX.
690
QUICK RELEASEDZUS FASTENERS
BOLT DOWN FEET
2" PVC BALL VALVEDRAIN OUTLET
32mm PVCINLET
LID - POLYETHYLENEREMOVABLE
PLATE PACKOLEOPHILIC
POLYPROPYLENE
TANK - POLYETHYLENE
FRAME - MILD STEELSHS 32x32
GALVANIZED
50mm PVCOIL OUTLET
50mm PVCSEWER OUTLET
F F
KF11-1100 SHEET 2 OF 2
730
1420
1406
1390
500
APPR
OX.
690
QUICK RELEASEDZUS FASTENERS
BOLT DOWN FEET
2" PVC BALL VALVEDRAIN OUTLET
32mm PVCINLET
LID - POLYETHYLENEREMOVABLE
PLATE PACKOLEOPHILIC
POLYPROPYLENE
TANK - POLYETHYLENE
FRAME - MILD STEELSHS 32x32
GALVANIZED
50mm PVCOIL OUTLET
50mm PVCSEWER OUTLET
DIMENSIONSKCPS-1500
F F
KF11-1100 SHEET 2 OF 2
730
1420
1406
1390
500
APPR
OX.
690
QUICK RELEASEDZUS FASTENERS
BOLT DOWN FEET
2" PVC BALL VALVEDRAIN OUTLET
32mm PVCINLET
LID - POLYETHYLENEREMOVABLE
PLATE PACKOLEOPHILIC
POLYPROPYLENE
TANK - POLYETHYLENE
FRAME - MILD STEELSHS 32x32
GALVANIZED
50mm PVCOIL OUTLET
50mm PVCSEWER OUTLET
OIL
WAT
ER S
EPAR
ATOR
S78 79
TITLE:
SIZE CODE DWG No: REV
SCALE SHEET
DATE REVISED BYKWIKFLO - OIL WATER SEPARATORMODELS KCPS-2000 & KCPS-3000
KF11-1200 0
1 of 1N.T.S
A3 N/A
DRAWN BY: P.LEE
DATE: 23/9/2011
PLAN
ELEVATION
ALL DIMENSIONS IN MM
NOTES:-
A DIVISION OFALL-PUMPS SALES & SERVICE
83 - 87 FENNELL ST, PARRAMATTA
NSW. 2150.PH: + 61 2 8838 1000
FAX: + 61 2 9630 0369EMAIL: [email protected]
www.allpumps.com.au
OIL WATER SEPARATORSKCPS-2000/3000
SPECIFICATIONS
Model No. KCPS-2000/3000
Length 1100mm
Width 1100mm
Height 1450mm
Nominal Volume - Litres 480
Approximate Weight - Free Standing(Excluding pump)
80kg
CONSTRUCTION
Polyethylene or stainless steel tank
Inlet Pipes - 50mm pressure UPVC BSP female
Outlet Pipe - Water 50mm DWV UPVC V66 Socket. Oil 50mm DWV UPVC V66 Socket
Sludge Hopper - 50mm UPVC incorporating 50mm PVC ball valve
Tank Construction - Chemical resistant UV stabilised polyethylene thickness 5mm
Lid Construction - Chemical resistant UV stabilised polyethylene thick-ness 5mm
PART NO. MODEL NO. DESCRIPTION CAPACITY kW VOLTAGE PUMP
640102 KCPS-2000 KCPS-2000 Standard 2000L/H 0.37 240 KDP32
640108 KCPS-2000IS KCPS-2000 Intrinsically Safe 2000L/H 0.37 415 KDP32
640354 KCPS-2000SS KCPS-2000 Stainless Steel 2000L/H 0.37 240 KDP32
640126 KCPS-3000 KCPS-3000 Standard 3000L/H 0.75 240 KDP38
640132 KCPS-3000IS KCPS-3000 Intrinsically Safe 3000L/H 0.75 415 KDP38
640264 KCPS-3000SS KCPS-3000 Stainless Steel 3000L/H 0.75 240 KDP38
F F
KF11-1200 SHEET 2 OF 2
1065
1115
400
APPR
OX.
1060
1376
1020
2" PVCINLET
BOLT DOWN FEET
2" PVCBALL VALVEDRAIN OUTLET
FRAME - MILD STEELSHS 32x32
GALVANIZED
TANK - POLYETHYLENE
2/3 OFF PLATE PACKSOLEOPHILIC
POLYPROPYLENE
50mm PVCOIL OUTLET
50mm PVCSEWER OUTLET
LID - POLYETHYLENEREMOVABLE
QUICK RELEASEDZUS FASTENERS
F F
KF11-1200 SHEET 2 OF 2
1065
1115
400
APPR
OX.
1060
1376
1020
2" PVCINLET
BOLT DOWN FEET
2" PVCBALL VALVEDRAIN OUTLET
FRAME - MILD STEELSHS 32x32
GALVANIZED
TANK - POLYETHYLENE
2/3 OFF PLATE PACKSOLEOPHILIC
POLYPROPYLENE
50mm PVCOIL OUTLET
50mm PVCSEWER OUTLET
LID - POLYETHYLENEREMOVABLE
QUICK RELEASEDZUS FASTENERS
F F
KF11-1200 SHEET 2 OF 2
1065
1115
400
APPR
OX.
1060
1376
1020
2" PVCINLET
BOLT DOWN FEET
2" PVCBALL VALVEDRAIN OUTLET
FRAME - MILD STEELSHS 32x32
GALVANIZED
TANK - POLYETHYLENE
2/3 OFF PLATE PACKSOLEOPHILIC
POLYPROPYLENE
50mm PVCOIL OUTLET
50mm PVCSEWER OUTLET
LID - POLYETHYLENEREMOVABLE
QUICK RELEASEDZUS FASTENERS
DIMENSIONSKCPS-2000/3000
OIL
WAT
ER S
EPAR
ATOR
S80 81
TITLE:
SIZE CODE DWG No: REV
SCALE SHEET
DATE REVISED BYKWIKFLO - OIL WATER SEPARATORFREESTANDINGMODEL KCPS-1000TYPICAL ARRANGEMENT FOREXPLOSION PROOF INSTALLATION
DRAWING 15 0
1 of 1N.T.S
A3 N/A
DRAWN BY: P.LEE
DATE: 14/6/2012ALL DIMENSIONS IN MM
A DIVISION OFALL-PUMPS SALES & SERVICE
83 - 87 FENNELL ST, PARRAMATTA
NSW. 2150.PH: + 61 2 8838 1000
FAX: + 61 2 9630 0369EMAIL: [email protected]
www.allpumps.com.au
NOTES: 1. EACH INSTALLATION SHOULD BE BUNDED TO ACAPACITY TO HOLD THE VOLUME OF THE OIL/WATER SEPARATOR & STOP RAINWATERFROM ENTERING THE SYSTEM. 2. THE OIL/WATER SEPARATOR & PIT ARE CLASSIFIEDCLASS 1, ZONE 2 HAZARDOUS AREA. 3. THE HAZARDOUS AREA EXTENDS 500 mm ABOVETHE OIL/WATER SEPARATOR. 4. THE FLOAT SWITCH MUST BE OIL PROOF.
FLOAT SWITCH
KWIKFLO KCPS-1000 OIL/WATER SEPARATOR
20 LITREOIL COLLECTION CONTAINER
KWIKFLO KDTE 25-100DIAPHRAGM PUMPC/WExe ELECTRIC MOTOR
DISCHARGE PIPE
PITMINIMUM 500 LITRE WORKING VOLUME
SUCTION PIPE
TO SEWER
ELECTRICAL CONDUIT
NO MINIMUM DISTANCE
TITLE:
SIZE CODE DWG No: REV
SCALE SHEET
DATE REVISED BYKWIKFLO - OIL WATER SEPARATORFREESTANDINGMODEL KCPS-1000TYPICAL ARRANGEMENT FOR INDOOR INSTALLATION
DRAWING 13 0
1 of 1N.T.S
A3 N/A
DRAWN BY: P.LEE
DATE: 14/6/2012ALL DIMENSIONS IN MM
A DIVISION OFALL-PUMPS SALES & SERVICE
83 - 87 FENNELL ST, PARRAMATTA
NSW. 2150.PH: + 61 2 8838 1000
FAX: + 61 2 9630 0369EMAIL: [email protected]
www.allpumps.com.au
NOTES: 1. EACH INSTALLATION SHOULD BE BUNDED TO ACAPACITY TO HOLD THE VOLUME OF THE OIL/WATER SEPARATOR & STOP RAINWATERFROM ENTERING THE SYSTEM. 2. THE OIL/WATER SEPARATOR & PIT ARE CLASSIFIEDCLASS 1, ZONE 2 HAZARDOUS AREA. 3. THE HAZARDOUS AREA EXTENDS 500 mm ABOVETHE OIL/WATER SEPARATOR. 4. THE FLOAT SWITCH MUST BE OIL PROOF.
FLOAT SWITCH
KWIKFLO KCPS-1000 OIL/WATER SEPARATOR
20 LITEROIL COLLECTION CONTAINER
KWIKFLO KDS 25-100DIAPHRAGM PUMPC/W STANDARDELECTRIC MOTOR
DISCHARGE PIPEPITMINIMUM 500 LIT ER WORKING VOLUME
SUCTION PIPE
2000 MINIMUM2000 MINIMUM
TO SEWER
ELECTRICAL CONDUIT
TITLE:
SIZE CODE DWG No: REV
SCALE SHEET
DATE REVISED BYKWIKFLO - OIL WATER SEPARATORFREESTANDINGMODEL KCPS-1000TYPICAL ARRANGEMENT FORPUMPING TO SEWER INSTALLATION
DRAWING 16 0
1 of 1N.T.S
A3 N/A
DRAWN BY: P.LEE
DATE: 14/6/2012ALL DIMENSIONS IN MM
A DIVISION OFALL-PUMPS SALES & SERVICE
83 - 87 FENNELL ST, PARRAMATTA
NSW. 2150.PH: + 61 2 8838 1000
FAX: + 61 2 9630 0369EMAIL: [email protected]
www.allpumps.com.au
NOTES: 1. EACH INSTALLATION SHOULD BE BUNDED TO ACAPACITY TO HOLD THE VOLUME OF THE OIL/WATER SEPARATOR & STOP RAINWATERFROM ENTERING THE SYSTEM. 2. THE OIL/WATER SEPARATOR & PIT ARE CLASSIFIEDCLASS 1, ZONE 2 HAZARDOUS AREA. 3. THE HAZARDOUS AREA EXTENDS 500 mm ABOVETHE OIL/WATER SEPARATOR. 4. THE FLOAT SWITCH MUST BE OIL PROOF.
FLOAT SWITCH
KWIKFLO KCPS-1000 OIL/WATER SEPARATOR
20 LITEROIL COLLECTION CONTAINER
KWIKFLO KDS 25-100DIAPHRAGM PUMPC/W STANDARDELECTRIC MOTOR
DISCHARGE PIPEPIT
MINIMUM 500 LITRE WORKING VOLUME
SUCTION PIPE
TO SEWER
ELECTRICAL CONDUIT
SEE HAZARDOUS AREAS DETAILS
SULLAGE CHAMBER
DISCHARGEPUMPOUTPIPE
SEE DRAWING 8PLUMBING CONNECTIONSFOR PRE-TREATMENT TOSEWER
BRICKWALL
GROUND LEVEL
MODEL KCPS-1000 FREESTANDINGTYPICAL ARRANGEMENT FOR PUMPING TO SEWER INSTALLATION
MODEL KCPS-1000 FREESTANDINGTYPICAL ARRANGEMENT FOR INDOOR INSTALLATION
MODEL KCPS-1000 FREESTANDINGTYPICAL ARRANGEMENT FOR EXPLOSION PROOF INSTALLATION
OIL WATER SEPARATORSKCPS STAINLESS STEEL
Stainless SteelKCPS-1500SS
Stainless SteelKCPS-3000SS
External Door Internal Component Layout
OFF
ON
MAIN ISOLATOR
PUMP ON
POWER ON
LEVEL ALARMSteady - High LevelFlash - Low Level
Steady - OverloadFlash - Prime Loss
PUMP FAULT
MUTE/RESET
Press and hold for3 secs to reset
AUTO
OFF
MAN
S I N G L E P U M P C O N T R O L L E R
OFF
CONTROLCIRCUIT
MODESELECT
INPUT2INPUT14-20mA
+ -INPUT3 INPUT4 BMS/
REMOTESTROBE
- +SIREN- +
POWER12Vac
PUMP 1 PUMP 2PUMP 2FAULT
PUMP 1FAULT
KEYPAD CONNECTION PIN 1
500mA
SINGLE PUMPCONTROLLERCOM-30089
240V 10A MAX
Australia
®
IMPORTANT: READ INSTALLTION AND OPERATION MANUAL BEFORE USE
EART
H
ACTIVE
NEU
TRAL
ACTIVE
NEU
TRAL
PUMP SUPPLY 240Vac
240Vac/12VacTRANSFORMER
Australia
®
General Com
ponent LayoutSingle Pum
p Controllers
Model FPC-15000
Section 2
CONTROL PANEL WITH ZENER BARRIERS