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Chemicals And Equipment For The Electroplating And Printed Circuit Board Industries NICKELSOL (STABILIZED H202/H2S04 STRIPPING) "A TECHNICAL REVIEW" 751 Elm Street -- -=7QL7L Bp Youngstown, Ohio J , ~ - Telephone: 216-746-051 7 (Except 0 hio) 800-321 -9050 TWX: 810-435-2805 FAX: 21 6-743-3357 Western Regional Office: 16000 Phoebe Avenue, La Mirada, California 90638 Phone: 7141670-6710 (Toll Free Calif. Only 800/992-2124) Circuit Chemistry: 5129 Industrial Street, Maple Plain, Minnesota 55359 Phone: 612/479-2008 FAX: 6121479-3451
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Chemicals And Equipment For The Electroplating And Printed Circuit Board Industries

NICKELSOL

(STABILIZED H202/H2S04 S T R I P P I N G )

"A TECHNICAL REVIEW"

751 Elm Street -- -=7QL7L B p Youngstown, Ohio J,,,~-

Telephone: 21 6-746-051 7

(Except 0 hio) 800-321 -9050

TWX: 81 0-435-2805 FAX: 21 6-743-3357

Western Regional Office: 16000 Phoebe Avenue, La Mirada, California 90638 Phone: 7141670-6710 (Toll Free Calif. Only 800/992-2124)

Circuit Chemistry: 5129 Industrial Street, Maple Plain, Minnesota 55359 Phone: 612/479-2008 FAX: 6121479-3451

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PRODUCT: Nicke lso l

I. APPLICATIONS

7 k I . STAINLESS STEEL Rack T i p s

11. E l e c t r o l e s s Copper and Nickel P l a t e o u t

111. Aluminum and P l a s t i c P a r t s

11. PROCESS MAKE-UP

H’2s04 10 - 20% V I V

10 - 15% V / V N i cke 1 s o l

NSX 2% VIV

CuS04* 5H20 2 o z l g a l l o n

111. TYPICAL CYCLE (RACK TIPS AND PARTS)

1. Chrome Removal 2 . Water Rinse 3 . N icke l so l 4 . Water Rinse 5 . Rework

IV. OPERATION, CONTROL & MAINTENANCE

Temp e r a t u r e : T i m e (dwel l 1 : A g i t a t i o n

Nicke lso l :

H 2 S 0 4 :

N S X :

Room t o 130°F A s r e q u i r e d Recommended ( A i r o r

Ana lys i s : Mechanical)

-1.0 lb N i consumes 4 .0 l b s of Nickelsol

-1.0 lb Cu consumes 1 . 6 8 lbs of Nickelsol

Anal y s i s :

.5% add d a i l y

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V. ADVANTAGES

1.

2.

3.

4 .

5 .

6 .

7 .

Direct replacement for Nitric Acid.

Re genera t ion.

Lower rack repair cost - extends rack life - No attack on Plastisol Coating: therefore, no attack on copper splines.

Versat i 1 e

-can operate room to 130°F -manual or automatic

Can leave racks in solution indefinitely.

Easily controlled - simple analytical control.

Strip rates close to nitric acid.

VI. OPERATING HINTS

1.

2 .

3.

4 .

5 .

6 .

7 .

a .

9.

10.

Room temperature operations cannot be regenerated - unless cooled. Do not exceed .25 ft 2 of area/gallon of solution.

For room temperature operations, bath should be cut or dumped when saturated.

Add at least $ gallon/100 gallon NSX per day - you cannot over stabilize.

Remove chrome prior to Nickelsol stripping.

When stripping electroless nickel, sulphuric acid should be 18 - 20% v/v.

When stripping racks overnight, it is not important to main- tain Nickelsol at 12% v/v. Lower concentrations will save on Ni cke 1 so 1 consumption.

Small operations - the use of a 5 5 gallon plastic drum is sufficient.

Room temperature strip rates are 50% slower than 12S°F.

Use electrolyte grade of H2S04 - F e is a contaminant.

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Electrolytic Deposits

c u

VII. APPROXIMATE STRIP RATES - 125OF

8

mils/hr

0

Ni

Electroless Deposits

/Nil Xigh Low Phosphorus Phosphorus

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VIII. EQUIPMENT REQUIREMENTS

Tank -

Heat ing/Cool ing -

Piping -

300 S e r i e s S t a i n l e s s S t e e l Reinforced F i berg1 a s s P o l ye thy1 ene P G l yproply l ene

Room t o 130'F 300 S e r i e s S t a i n l e s s Steel Quar ts T e f l o n s p a g h e t t i c o i l s

F i b e r g l a s s ( r e i n f o r c e d 1 PVDC 300 S e r i e s S t a i n l e s s S t ee l Po 1 ye t h y 1 ene Poloyproplylene

IX. WASTE TREATMENT

N e u t r a l i z a t i o n t o p r e c i p i t a t e meta ls

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/-- 751 Elm Street

Youngstown, Ohio 44502 5129 Industrial Street

Maple Plain, Minnesota 55359 Telephone: 216R46-0517 Telephone: 612/479-2008 Toll Free 800-321-9050 FAX: 6121479-3451

FAX: 216R43-3357

PRODUCT INFORMATION DATA SHEET

ELECTROCHEMICALS NICKELSOL PROCESS

GENERAL-DESCRIPTION --

The Electrochemicals Nickelsol process is a hydrogen peroxide- sulfuric acid formulation designed to strip nickel and copper from aluminum, plastic and stainless steel.

The Nickelsol process can replace nitric acid strippers which cause the evolution of harmful NOx fumes.

The processing solution does not deteriorate to the point where it must: be dumped. The copper and nickel dissolved can be re- covered in the form of copper sulfate and nickel sulfate respec- tively.

1 The Nickelsol process does not contain cyanide or chelating agents and treatment of the subsequent rinse water is reduced t o simple neutralization and precipitation.

The Electro-Brite Nickelsol process offers the following advan- tages:

1. Does not attack plastisol coatings.

2. The bath can be regenerated indefinitely, eliminating frequent dumping and the related waste treatment cost.

3 . The economical recovery of the dissolved nickel and copper is made possible by crystallization.

4 . The system, in most cases, is readily adaptable to most existing automatic, semi-automatic and manual opera- tions.

5. Economy.

6. Simple control and maintenance.

IMPORTANT: THE INFORMATION PRESENTED HEREIN IS BELIEVEDTO BE ACCURATE AND IS OFFERED ONLY AS A GUIDE. USERS SHOULD MAKE THEIR OWN TESTS TO DETERMINE THE SUITABILITY OF THESE PRODUCTS FOR THEIR OWN PARTICULAR PURPOSES. USER ASSUMES ALL RISK OF USE, STORAGE AND HANDLING OF THE PRO- DUCT. NO WARRANTY, EXPRESS OR IMPLIED, IS MADE INCLUDING, BUT NOT LIMITED TO, IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. NOTHING CONTAINED HEREIN SHALL BE CONSTRUED AS A LICENSE TO OPERATE UNDER, OR RECOMMENDATION TO INFRINGE, ANY PATENTS.

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ELECTROCHEMICALS NICKELSOL PROCESS Page 2

The Electro-Brite Nickelsol process may be used in almost any industrial application where the removal of nickel and copper from base surfaces of aluminum, plastic and stainless steel is required. The bath composition can be adjusted to meet the specific operating requirements.

Some of the typical operations include:

A. Stripping electroless nickel from process tanks.

B. Stripping nickel and copper from stainless steel rack tips.

C. Stripping electroless copper from process tank.

D. Stripping of nickel and copper from plastic substrates.

E. Stripping of nickel and copper from aluminum substrates.

BATH MAKE-UP

A typical bath make-up for the Nickelsol process is as follows:

Metals Stripped Copper Nickel Only Copper & Nickel Only

10% v/v 10% v/v 10% v/v

2 lbs/100 gal --- --- H2S04 Nickelsol I 12% v/v 12% v/v 12% v/v CPX-I1 NSX --- 2 ga1/1OO gal 2 ga1/1OOgal CuS04*5H20 2.0 oz/gal 2.0 oz/gal 2.Ooz/ga1

The following make-up procedure is recommended:

1. Add water to make up the tank to 50% of final working volume.

2. Stainless steel (300 series) equipment or when stripping off stainless steel base (see equipment) requires the addition of a minimum of 2 oz/gallon of copper sulfate (CuS04*5H20). Dissolve completely.

3. While mixing, slowly add the required amount of 66' Baume Sulfouric Acid. Do not let solution temperature exceed 140 F.

4. Add required amount of CPX-I1 or NSX Stabilizer.

5. Add required amount of Nickelsol.

6. If necessary, add water to make-up the balance of the bath.

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ELECTROCHEMICALS NICKELSOL PROCESS I

Page 3

The exact bath composition may vary depending upon particular application. Our technical department is available for specific recommendations.

TYPICAL CYCLE

A typical cycle consists of:

1. Chrome removal (if necessary) 2. Water rinse 3 . Electro-Brite Nickelsol process 4 . Water rinse 5. Dry or Reprocess

OPERATION. CONTROL AND MAINTENANCE

Temperature Room to 130°F Time (dwell) A s required Ag i t at ion Recommended (Air or Mechanical) Stripping Rate Nickel 6 - 7 mil/hour Stripping Rate Copper 9 - 10 mil/hour

The Electro-Brite Nickelsol process is composed of a dilute solution of sulfuric acid, a stripping agent and small quantities of proprietary stabilizing additives.

The primary stripping agent is Nickelsol I. Nickelsol I is a highly stabilized grade of hydrogen peroxide designed and speci- fically stabilized for use in Electro-Brite Nickelsol process. The usual concentration of Nickelsol I in the bath is 10 - 20% by volume. The exact concentration will be controlled by the speed of operation desired. Higher levels can result in faster stripping rates, all other conditions remaining the same. To minimize drag-out losses and provide the most economical opera- tion, it is recommended that Nickelsol I be used at the lowest concentration that will produce the desired result. Nickelsol I should be controlled by analysis.

The consumption of Nickelsol I is directly related to the amount of copper or nickel removed during the stripping cycle and can be calculated with reasonable accuracy. For every pound of nickel metal stripped, 4.0 lb of Nickelsol 1;k;k is consumed. One pound of copper metal stripped consumes 1.68 lb of Nickelsol I. Per square foot of .OOl inch thick deposit Nickelsol consumption is as follows:

Nickel: ( . 046 lb Nickel metal per mil sq. ft.) .184 lb Nickelsol I consumed.

Copper: ( .046 lb Copper metal per mil sq. ft.) .077 Pb Nickelsol I consumed. 3

**Nickelsol I weighs 10 pounds/gallon

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ELECTROCHEMICALS NICKELSOL PROCESS Page 4

Dwell or cycle tine in the Electro-Brite Nickelsol solution is related to deposit thickness. Average time to strip 7 mils of nickel is 1 hour, but the solution can be adjusted for longer or shorter times. Normally, the less time available, the higher the Nickelsol concentration.

CPX-I1 and NSX Stabilizers provide a reserve against stabilizer drag-out losses and permits operation of the solution at higher temperatures. CPX-I1 is used when only copper is being stripped. Stripping of nickel requires the use of NSX Stabilizer instead of CPX-11. Both CPX-I1 and NSX Stabilizers are consumed. Daily additions should be made as follows:

Stabilizer Daily Addition

NSX Stabilizer . 5 gaI/lOO gal

CPX-I1 Stabilizer . 5 lb/l00 gal

The operation of the Nickelsol solution is slightly exothermic. The heat generated is normally very small and in most installa- tions, is dissipated to the atmosphere. However, air agitation of the bath will help disperse this heat and is recommended to shorten immersion time, reduce Nickelsol consumption, and maintain bath uniformity. In installations where there is a high volume work load per gallon of Nickelsol solution, it may be necessary to provide some cooling. Therefore, it is recommended that a coil for heating and cooling be provided with 3 suitable temperature control, to allow control of temperature + 5 F.

The operating temperature and temperature control are both ex- tremely important to the successful operation of the Electro- Brite Nickelsol process. The greater the differential between operating and room temperature the easier nickel sulfate and copper sulfate can be removed by crystallization.

Nickel and copper sulfate accumulates in the bath during opera- tion.

The performance of the bath is constant even when saturated. However, the nickel and copper sulfate will begin to crystallize when saturation is reached. Additionally crystallization will also take place when the temperature of the bath is reduced, since the ability to keep the nickel and copper sulfate in solu- tion is temperature related. The lower temperatures have lower saturation levels.

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ELECTROCHEMICALS NICKELSOL PROCESS Page 5

7 Referring to the attached Curve #1, it can be seen &hat the saturation poiont for nickel sulfate (NiS04*6H20) at 130 F is 90 oz/gal; at 80 F it is 52 oz/gal. By lowering the temperature of the stripping solution, containing 90 oz/gal at 130°F at 130°F, to 80°F, we can theoretically remove 38 oz/gal of nickel sulfate crystals. This crystallizing action does not take place at 100% efficiency bu it is sufficient enough to continuously remove nickel from the stripping solution, as nickel sulfate, and permit indefinite operation of the bath without dumping. Copper sulfate can also be crystallized in the same manner, see attached Curve #2 for saturation curve.

Copper and nickel are removed from the Nickelsol solution as copper sulfate pentahydrate (CuSO 5H20) and nickel sulfate. At any given operating temperature t 'h' ere is a cor2esponding maximum copper and nickel concentration that the solution can hold, without the formation of copper and nickel sulfate crystals. While this concentration does not interfere with the stripping rate it can cause problems when it crystallizes in pumps, recirculating pipes, etc.

The nickel and copper can be controlled rather closely. When the Nickelsol bath approaches the saturation value for nickel and copper sulfate at any given operating temperature, the solution is transferred to another tank and allowed to cool to room temperature. Under these conditions, the excess copper or nickel will crystallize out as copper or nickel sulfate. Separating the Nickelsol solution, by decanting or pumping liquid back to the process tank, removes excess nickel or copper sulfate and regenerates the etching solution for re-use until it becomes saturated again.

Periodic cycling of the solution, in this manner, allows the solution to be operated indefinitely without dumping.

The Nickelsol process can also be operated continuously with a closed-loop recovery/regeneration system. This is achieved by continuously pumping the solution, at a fixed rate, through a recovery system where it is force cooled, the copper or nickel crystals separated, and the Nickelsol solution returned to pro- cess for further stripping.

Additional information on a continuous recovery/regeneration system is available upon request.

Reasonable control of the Nickelsol solution will result in stripping consistency, economy of operation, and minimize re- quirements for waste treatment.

Temperature, percent sulfuric acid, and Nickelsol concentration are the major factors that contribute to effective bath control. Since the temperature can be regulated automatically the sulfuric acid and Nickelsol I are the only factors that should concern production personnel. The concentration of both of these materi- als can be determined quickly and easily using the simple colori- metric titration procedures contained in this data sheet. These methods are designed so that inexperienced personnel can master them in a short time.

.>

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ELECTROCHEMICALS NICKELSOL-PROCESS Page 6

Maintenance chemical a d d i t i o n s of Nicke lso l may be made normally, but i n i n s t a l l a t i o n s where a h igh volume work load p e r g a l l o n of Nicke lso l s o l u t i o n e x i s t s , i t may be more convenient t o add t h e Nicke lso l wi th a s u i t a b l e meter ing pump. The s t r i p p i n g s o l u t i o n must no t be allowed t o s iphon back i n t o t h e Nicke lso l I drum. Contamination with t h e s t r i p p i n g s o l u t i o n can cause r a p i d decomposition of Nicke lso l I r e s u l t i n g i n inc reased temperature and p r e s s u r e w i t h i n t h e drum which can cause t h e drum t o r u p t u r e . Back s iphoning can be e f f e c t i v e l y prevented by i n s t a l l i n g t h e d i scha rge tube from t h e meter ing pump i n such a way t h a t i t remains we l l above t h e s u r f a c e of t h e s t r i p p i n g s o l u t i o n a t a l l times.

EQUIPMENT

Tanks, t ank l i n i n g s , pumps, and o t h e r equipment should be recom- mended by t h e equipment s u p p l i e r a s being s u i t a b l e f o r use wi th s u l f u r i c a c i d 20% by volume and hydrogen peroxide 15% by volume.

Most 300 S e r i e s S t a i n l e s s S t e e l equipment may be used t o handle t h e b a t h provided t h e b a t h c o n t a i n s a minimum of 0 .5 oz /ga l of copper ( 2 oz /ga l CuS04*5H20). P a s s i v a t i o n of t h e equipment wi th n i t r i c a c i d w i l l a l s o improve r e s i s t a n c e t o co r ros ion . The mixing procedure o u t l i n e d i n t h i s b u l l e t i n i s recommended t o minimize a t t a c k on s t a i n l e s s s t e e l by t h e hot s u l f u r i c a c i d s o l u t i o n du r ing make-up.

Ma te r i a l s con ta in ing l e a d , t i n , antimony, and bismuth o r o t h e r heavy metals should NOT be used t o handle t h e E lec t ro -Br i t e P ick le Process s o l u t i o n .

The fo l lowing l i s t i s intended a s a guide and should not be cons idered complete.

TANKS

Rei nf orced s t e e l (300 S e r i e s ) , e t c .

f i be rg1 a s s , po 1 ye t hyl ene , pol ypropyl ene , s t a i n l e s s

PUMPS

C i r c u l a t i o n and t r a n s f e r - s t a i n l e s s s t e e l (300 S e r i e s ) , Duriron and many p l a s t i c and p l a s t i c - l i n e d pumps.

Metering - should be cons t ruc t ed of s t a i n l e s s s t ee l (300 S e r i e s ) with diaphragms and check b a l l s made from Tef lon , Hypalon, Viton o r e q u i v a l e n t .

C o i l s ( h e a t i n g and c o o l i n g ) - 316 type "L" s t a i n l e s s s t e e l , o r Teflon. Maximum steam p r e s s u r e 10 p . s . i .

P ip ing - PVDC, f i b e r g l a s s ( r e i n f o r c e d ) o r s t a i n l e s s s t e e l (300 S e r i e s ) , po lye thy lene , e t c .

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ELECTROCHEMICALS NICKELSOL PROCESS Page 7

Valves - ( p l u g , g a t e , diaphragm) - s t a i n l e s s s t e e l (300 S e r i e s ) , 2 polye thylene , polypropylene, s t ee l - coa ted wi th p l a s i t s o l o r o t h e r s u i t a b l e p l a s t i c .

When us ing low temperature p l a s t i c s , such a s polye thylene , be aware t h a t t hese m a t e r i a l s o f t e n a t t h e normal ope ra t ing tempera- t u r e of t h e Electrochemicals Nickelsol process . Addi t iona l sup- po r t should be provided i n those cases where these m a t e r i a l s a r e u t i l i z e d .

2/19/88

I)

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ELECTROCHEMICALS NICKELSOL PROCESS Page 8 -

NOTE: SULFURIC ACID SPECIFICATIONS

Sulfuric acid used with the Electrochemicals Nickelsol should be electrolyte grade.

Sulfuric Acid (as H2S04) 93.19% min by weight

Specific Gravity at 60°F ( 1 5 O C ) 1.835 - 1.836

Contaminants should not exceed the below listed maximums:

Hydrochloric Acid (as HC1) 5 PPm

Nitrate (as NO3) 5 PPm

Iron (as Fe) 42 PPm

Antimony (as Sb) 1 PPm

Selenium (as Se) 20 PPm

Manganese (as Mn) 0.2 ppm

Nickel (as Nil 1 PPm

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PROCESS CONTROL

Analys is fo r S u l f u r i c A c i d and Nicke lso l

TEST: S u l f u r i c Acid

PROCEDURE

1. P i p e t t e a 1 m l sample of t h e Nicke lso l s o l u t i o n i n t o a 125 m l Erlenmeyer f l a s k .

2. Add 2 t o 5 drops of Methyl Orange I n d i c a t o r .

3 . T i t r a t e wi th a 1 .0 Normal Sodium Hydroxide (NaOH) s o l u t i o n t o a yellow-green endpoint . ( S o l u t i o n s con ta in ing h igh con- c e n t r a t i o n s of copper w i l l form a dark p r e c i p i t a t e a t t h e endpoint 1.

4 . C a l c u l a t e t h e s u l f u r i c a c i d concen t r a t ion .

c c ' s of 1 . O N NaOH used x 2 . 8 = percent by volume s u l f u r i c a c i d

TEST: Nickelsol

PROCEDURE

1. P i p e t t e a 1 . 0 m l sample i n t o 500 m l Erlenmeyer f l a s k and add approximately 300 m l d i s t i l l e d o r de ionized water . S w i r l t o mix.

2. Add 5 ml of 50% by volume s u l f u r i c a c i d s o l u t i o n and m i x .

3 . Add 1 m l F e r r o i n I n d i c a t o r .

4 . T i t r a t e wi th s t anda rd Ceric S o l u t i o n from pa le red t o pa l e b lue .

5. C a l c u l a t i o n

c c ' s of s t anda rd Cer ic S o l u t i o n x .33 = percent by volume Nickel s ol

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REAGENTS

Sodium Hydroxide Solution: Dissolve 40.0 g Sodium Hydroxide, C.P., in distilled water and dilute to one liter (1.ON).

Methyl Orange Indicator: Dissolve 100 mg Methyl Orange in dis- tilled water and dilute to 100 ml.

Ferroin Indicator: Mix 1.285 g 1,lO-phenanthroline with 0.695 g ferrous sulfate heptahydrate and dissolve in 100 ml distilled or deionized water.

Standard Ceric Solution: O.1N. Slowly add 30 ml concentrated sulfuric acid to 500 ml distilled water with constant stirring, then add 63.25 g of ceric ammonium sulfate dihydrate and stir until solution is complete, cool to room temperature, filter, if turbid, and dilute to exactly 1 liter in a volummetric flask.

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-1 PROCESS CONTROL

I>

Analysis for Copper and Nickel

TEST: Copper i n Nicke lso l (When only copper i s being s t r i p p e d )

REAGENTS

1. PAN Indicator: Dissolve 0.1 gram of PAN I n d i c a t o r , 1-(2-pyri- dylazo)-2-naphthol i n 100 m l a l c o h o l .

2 . Standard E.D.T.A. Solution: Dissolve 43.0 grams Disodium Ethylenediamine T e t r a a c e t i c Acid Dihydrate i n 500 m l d i s - t i l l e d water and d i l u t e t o 1 l i t e r .

3. Ammonium Hydroxide: Concentrated, reagent grade .

4 . Ammonium Persulfate: C r y s t a l s , reagent grade.

PROCEDURE

1. P i p e t t e 1 m l sample s o l u t i o n t o be t e s t e d i n t o 250 m l Erlen- meyer f l a s k .

2 . Add 4 t o 5 grams Ammonium P e r s u l f a t e and a g i t a t e .

3 . Let s tand f o r s e v e r a l minutes u n t i l r e a c t i o n i s complete.

4 . Add 1 2 m l Ammonium Hydroxide ( s o l u t i o n t u r n s b l u e ) .

5. Add 100 m l d i s t i l l e d water .

6 . Add 5 drops PAN I n d i c a t o r .

7 . T i t r a t e wi th Standard E . D . T . A . u n t i l c o l o r changes from

8. Each m l of Standard E .D.T .A. = 0.95 oz /ga l ( 7 . 1 3 g / l ) copper metal

3 .80 oz /ga l (28 .5 g / l ) copper s u l f a t e (pen tahydra t e )

purp le t o c l e a r green .

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TEST: Analysis of Copper and Nickel in Nickelsol Solution (When copper and nickel are being stripped)

REAGENTS

1.

2.

3.

4 .

5.

6 .

7 .

0.050 M EDTA - 18.6120 g /1 of Disodium EDTA Dihydrate.

0.050 M Zinc Nitrate - to 4.0685 g of reagent grade zinc oxide add 3.2 ml of Nitric Acid and 20 ml D.I. Water. When dissolved, dilute to 1 liter.

Murexide Indicator - 1% w/w in Sodium Chloride.

Xylenol Orange Indicator - 0.5% w/v in water.

Ammonium Hydroxide - 25% v/v

Hexamethylenetetramine

Potassium Fluoride

PROCEDURE

1. Pipette 1.0 ml of sample into a 250 ml flask. Add 100 ml D.I. Water and 10 ml Ammonium Hydroxide.

2. Add Murexide Indicator and titrate to a purple endpoint. Record mls used as A.

3. To a second 1.0 ml sample, add 1 gram Potassium Fluoride, 1 gram Thiourea, 1 gram Hexamethylenetetramine and 50 ml D.I. Water .

4 . Add 30 m l s of 0.050M EDTA and 7 drops Xylenol Orange Indica- tor. Back titrate with 0.050M Zinc Nitrate to a purple end- point.

CALCULATIONS

Nickel

(ml EDTA x M EDTA) - (ml ZnNO x MZnN03) = B 3 B x 35.05 = oz/gal Nickel Sulfate 6 Hydrate

Copper

(A x M EDTA) - B x 33.29 = oz/gal Copper Sulfate 5 Hydrate

When no copper is present follow only steps 1 and 2.

(A x M EDTA) x 35.05 = oz/gal Nickel Sulfate 6 Hydrate

A-RP-2 30 5 2 / 1 9 / 8 8

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NICKEL SATURATION CURVE

FOR

ELECTROCHEMICALS NICKEL-SOL PROCESS 90

80

70

60

50

40 89'F 90°F 10O0F 110'F 120'F 130'F

Curve 1

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W E - r c 4 0 ( u ; d

i

k I cr A 0

32

30

28

26

24

22

20

18

1 6

14

1 2

COPPER SATURATION CURVE

FOR

ELECTROCHEMICALS NICKEL-SOL PROCESS

80'F 90'F 100'F 110'F 120'F 130'F

8

7

I

Curve 2

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MATERIAL SAFETY DATA SHEET

7

1 . PRODUCT NAME ELECTRO-BRITE NICKELSOL I

2. PHYSICAL AND CHEMICAL CHARACTERISTICS Boiling Point: 226'F Specific Gravity: 1.13 Vapor Pressure : 23 mm Hg at 86'F Stable: xx Yes No Solubility in Water: 1007;

Appearance and Odor: Clear, colorless liquid, slightly pungent odor.

3. PHYSICAL HAZARDS Ingredient CAS No. Hazard Type

Hydrogen Peroxide 7722-84-1 Oxidizer

_______--- - 4 . HEALTH HAZARDS Ingredient C A I - Hazard Type Exposure Limit

Hydrogen Peroxide 7722-84-1 Corrosive 1 ppm (TLV)

Ingredients listed as carcinogens or potential carcinogens Ingredient CAS No. Listed By: NTP IARC OSHA - -

None

Primary Routes of Entry Skin and eye contact; inhalation of mist.

Signs and Symptoms of Exposure Contact with skin and eyes can cause Severe Durns. i y i s t may cause irritation of skin, eyes and mucous membranes. Eyes are particularly sensitive, but effects can be delayed as much as a week or more after exposure.

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5. EMERGENCY AND FIRST AID PROCEDURES: - Eye: Flush with water for 15 minutes and see physician.

Skin: Flush with water and remove contaminated clotLiing. Contact physician in event of irritation.

Inhalation: Remove person to fresh air. Contact physician in event of irritation of throat or nose.

Ingestion: If patient is conscious, dilute by drinking two glasses of water. Induce vomiting and obtain immediate medical attention.

-

6. PRECAUTIONS FOR SAFE HANDLING:

Respiratory Protection (Type): Cannister type may be required I in confined areas.

Ventilation: Normally required with end use.

Protective Gloves: Rubber or vinyl.

other Protective Equipment: Rubber apron, boots, safety shower.

Storage Precautions: Store away from oxidizable and flammable materials and out of direct sunlight. Avoid chemical contamination in drums since contamination can cause rapid decompostion of peroxide which results in rupturing of drums.

Hazardous Decomposition Products: Releases oxygen and inten- sifies fires.

Incompatibility With Other Materials:Metals, dirt, oxidizable materials and organic compounds.

Steps To Be Taken In Case Of Spills Or Leaks:Dilute with large amounts ot water and Zl ush to sewer or waste treatment system.

DATE OF PREPARATION OR REVISION: 5/30/85

This MSDS supersedes those dated N . A . or earlier for this product. Such sheets are now obsolete and should b e destroyed.

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MATERIAL SAFETY DATA SHEET

ELECTROCHEMICALS 751 Elm Street

Youngstown, Ohio 44502 216-746-0517

I NSX STABILIZER

, 1. PRODUCT NAME

2. PHYSICAL AND CHEMICAL CHARACTERISTICS Boiling Point: 220°F Specific Gravity: 1 . 2

Vapor Pressure : unknown mm Hg at Stable: xx Yes No Solubility in Water: 100% Flammable : Yes xx No Flash Point: N.A. Extinguisher Media: N.A. Special Fire Fighting. Procedures: N.A.

Appearance and Odor: Colorless, odorless liquid.

3. PHYSICAL HAZARDS Ingredient CAS No. Hazard Type

I______-- - - 4 . HEALTH HAZARDS Ingredient CAS No. Hazard Type Exposure Limit

Acid Mixture - - - Corrosive 1 m g / m 3 (TLV)

Ingredients listed as carcinogens or potential carcinogens OSHA - IARC - NTP - Ingredient CAS No. Listed By:

None

Primary Routes of Entry Skin and eye contact.

Signs and Symptoms of Exposure Contact will produce burns of skin, eyes and mucous membranes.

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PRODUCT NAME: NSX S T A B I L I Z E R r

5. EMERGENCY AND FIRST AID PROCEDURES: Eye: Flush with water for 15 minutes and see physician.

Skin: Contact physician in event of irritation.

Flush with water and remove contaminated clothing. - 1nhalation:Remove person to fresh air. Contact physician in event o t irritation of throat or nose.

Ingestion: If patient is conscious, dilute by drinking two glasses of water. DO NOT induce vomiting. Obtain immediate medical attention.

6. PRECAUTIONS FOR SAFE HANDLING: Respiratory Protection (Type): Not normally required.

Ventilation: Not normally required.

Eye Protection: Goggles or face shield.

Protective Gloves: Rubber or vinyl.

Other Protective Equipment: Rubber apron.

I Storage Precautions: Store away from alkaline materials.

Hazardous Decomposition Products: Thermal decomposition Will emit toxic fumes of phosphorus oxides.

Incompatibility With Other Materials: Metals and alkaline materials.

Steps To Be Taken In Case Of Spills Or Leaks: lime and flush to waste treatment system.

Neutralize with

This MSDS supersedes those dated N.A. or earlier for this product. Such sheets are now obsolete and should b e destroyed.

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T E N COMMANDMENTS FOR S A F E H A N D L I N G O F HYDROGEN P E R O X I D E

1. P R E V E N T C H E M I C A L C O N T A M I N A T I O N .

2 . DO NOT RETURN UNUSED P E R O X I D E TO DRUM.

3 . DO NOT ALLOW E T C H I N G S O L U T I O N T O S I P H O N BACK I N T O DRUM.

A. DO NOT USE P L U M B I N G F I T T I N G S OF C O P P E R , B R A S S , I R O N , OR S T E E L .

5 . S T O R E U P R I G H T I N O R I G I N I A L VENTED DRUM.

5 . DO NOT PLUG VENT I N ? - I N C H BUNG.

7 . S T O R E O U T OF SUN AND AWAY FROM H E A T .

8 . A V O I D CONTACT W I T H C O M B U S T I B L E M A T E R I A L S .

9 . F L U S H A L L SPILLS THOROUGHLY W I T H WATER.

10. R I N S E EMPTY DRUMS THOROUGHLY.

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PROTECTIVE CLOTHING FOR SAFE HANDLING OF HYDROGEN PEROXIDE

EYE PROTECTION

Permanent eye damage can occur although initial effects may be delayed by as much as a week.

Wear chemical goggles and face shield. Safety glasses with side shields are inadequate for use i n manufacturing areas.

SKIN PROTECTION

Short-term contact with 30 to 50 percent peroxide results in temporary whitening or bleaching often with a mild stinging sensaticn. Longer exposure may cause irritation and blis- ters.

Wear clean polyester outer clothing and neoprene, vinyl, or butyl rubber gauntlet-style gloves. Cotton, wool, rayon, and leather should be avoided. Do not use protective skin creams.

FOOT PROTECTION

Severe f o o t burns can occur i f concentrated peroxide solutions enter shoes.

Wear neoprene or rubber boots, not leather, with pant legs over boot tops. Toe caps are recommended.

OTHER PROTECTIVE CLOTHING

Hard hat with brim Cap, polyester or acrylic fiber Apron, rubber, neoprene, vinyl, or polyethylene Rain suit

SPECIAL SAFETY FACILITIES

Safeey shower Eye-wash fountain Water hose

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