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7800802 - BTXPV226750HW Parts Manualbsintek.basco.com/BriggsDocumentDisplay/lgirDKV.-FzXFix2.pdf ·...

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Not for Reproduction Parts Manual 7800802 - BTXPV226750HW Revision 00 Manual Part No. 7104977 Rev. Date: 2/3/2011
Transcript
Page 1: 7800802 - BTXPV226750HW Parts Manualbsintek.basco.com/BriggsDocumentDisplay/lgirDKV.-FzXFix2.pdf · Torque Specification Chart ... HAWAII INCLUDES TRUST ISLANDS WITH UNITED STATES

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Parts Manual7800802 - BTXPV226750HW

Revision 00Manual Part No. 7104977

Rev. Date: 2/3/2011

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Table Of Contents

Torque Specification Chart ..................................................................... Inside Back Cover

PRODUCT COMPONENTS PAGESHandles & Controls .............................................................................................................................................. 4Engine Group ....................................................................................................................................................... 6Transmission & Wheels Group ............................................................................................................................ 8Decals Group ....................................................................................................................................................... 10Deck Group .......................................................................................................................................................... 12

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Handles & ControlsNOTE: Unless noted otherwise, use the standard hardware torque specification chart.

The above parts group applies to the following Mfg. Nos.:

4

Briggs & Stratton Yard Power Porducts GroupCopyright © by Briggs & Stratton CorporationMilwaukee, WI, USA. All rights reserved

2011

7800802 - BTXP22675HW

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PART NO. DESCRIPTIONREF NO QTY.

Handles & Controls

Footnotes

HANDLE, Upper, Brute, Propelled 1 7300676AMA 1BAIL, Operator Presence Control, Propelled, Brute 2 7101731AMA 1CABLE, Bail, 22” WBM 3 7101395YP 1

NUT, 1/4-20 Hex Flange Esna, YZ 4 2860694SM 1ROPE GUIDE (1/4-20 thread) 5 7028488MA 1SCREW, #8-16, Pan Head Torxplus Recessed, Twin Helix 6 7100225YP 4

PLATE, Control Panel 7 7300130AMA 1ASSEMBLY, Control Box, Variable Speed 8 7103677YP 1

HANDLE, Lower, 21” Rear Discharge 9 7300592AMA 1WASHER, 5/16” Internal Tooth lock 10 7090391SM 4KNOB, 5/16-18, Wing, Black 11 7035744YP 4

BOLT, 5/16-18 x 2” Curved Head Square Neck, GR 2 12 7091189YP 2BOLT, 5/16-18 x 1-1/2” Round Head Short Square Neck Carriage, GR 5 13 1931337SM 2BOLT, 5/16-18 x 3/4” Round Head Short Square Neck Carriage, YZ 14 340720MA 2

NUT, 5/16-18 Large Head Center Lock 15 7090951SM 2WIRE TIE, 11 Inch Std Black Nylon 16 7024649YP 1ASSEMBLY, 22” Grass Catcher (incl. the 2 items below) (Includes Ref. No. 17 & 18) -- 7600107YP 1

BAG FRAME, Rear Discharge 17 7103305AYP 1BAG, Grass, 22” Rear Discharge 18 7103375YP 1

The above parts group applies to the following Mfg. Nos.:

5

Briggs & Stratton Yard Power Porducts GroupCopyright © by Briggs & Stratton CorporationMilwaukee, WI, USA. All rights reserved

2011

7800802 - BTXP22675HW

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Engine GroupNOTE: Unless noted otherwise, use the standard hardware torque specification chart.

The above parts group applies to the following Mfg. Nos.:

6

Briggs & Stratton Yard Power Porducts GroupCopyright © by Briggs & Stratton CorporationMilwaukee, WI, USA. All rights reserved

2011

7800802 - BTXP22675HW

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PART NO. DESCRIPTIONREF NO QTY.

Engine Group

Footnotes

* ENGINE, B&S 675 Series, X-Spec, F3, MY09 1 126L02-4675-F3 1SCREW, 3/8-16 x 1-1/4” Hex Washer Self-Tap 2 7900072YP 3KEY, #HP-506 Hi-Pro 3 7091214YP 1

PULLEY, Engine 4 7100437YP 1SET SCREW, 5/16-18 x 1/2” Hex Recess Type A Point (Cup Point) 5 7092086YP 1BLADE HUB, 21” WBM, Rear Discharge, 2 Position 6 7101414YP 1

BLADE, Wave, Steel Deck 7 7103288YP 1WASHER, Cone 8 7012063SM 1

SCREW, 3/8-24 x 2” Hex Head Cap, GR 5 9 7090167SM 1

The above parts group applies to the following Mfg. Nos.:

7

Briggs & Stratton Yard Power Porducts GroupCopyright © by Briggs & Stratton CorporationMilwaukee, WI, USA. All rights reserved

2011

7800802 - BTXP22675HW

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Transmission & Wheels GroupNOTE: Unless noted otherwise, use the standard hardware torque specification chart.

The above parts group applies to the following Mfg. Nos.:

8

Briggs & Stratton Yard Power Porducts GroupCopyright © by Briggs & Stratton CorporationMilwaukee, WI, USA. All rights reserved

2011

7800802 - BTXP22675HW

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PART NO. DESCRIPTIONREF NO QTY.

Transmission & Wheels Group

Footnotes

HUBCAP, 12” Rim Yellow 1 7103540YP 2NUT, 3/8-16 Hex Center Lock Jam, YZ 2 1960251SM 2WASHER, 1” OD x .387 ID Flat 3 17X169MA 4

WHEEL,12” x 2” Idle, w/Db Tread, Brute Yellow 4 7101708MA 2WHEEL, 8” x 2” Drive, w/DB Tread P-290 Satin Black 5 7103500YP 2NUT, 3/8-16 Hex Center Lock, YZ 6 7091585SM 4

WASHER, 13/32 x 1-1/2” x .120 Flat, YZ 7 7091331SM 2ASSEMBLY, Wheel Bracket, Rear, High-Wheel (staked) 8 7501639YP 2

LEVER, Front, Height-Of-Cut, 22” 9 7103301YP 2GRIP, Height Latch, P-391-St, Yellow 10 7103542YP 4WASHER, 1” ID x 1.64 OD Bellville 11 17X178MA 2

BUSHING, Pivot, Hi-Wheel, Rear 12 7103511YP 2BOLT, 5/16-18 x 1” Hex Flange Lock, GR 5, YZ 13 7091591SM 4NUT, 5/16-18 Hex Flange Lock, GR 5, YZ 14 7091601SM 4

BOLT, 3/8-16 x 1-1/4” Round Head Square Neck Carriage, GR 5 YZ 15 7091790YP 2TRANSMISSION, Variable Speed, Front Wheel Drive 16 7103311YP 1PIN, Drive, 22” WBM, Front Wheel Drive 17 7101270YP 2

RETAINING RING 18 7014341YP 4SHIELD, Axle 19 043649MA 1BELT, 3L, Traction Drive, 22” Walk Behind Mower, FWD (3L section; 32.40 effective length)

20 7103362YP 1

ASSEMBLY, Height-Of-Cut, LF, 22” WBM, Propelled (Includes Ref. No. 30) 21 7600105YP 1ASSEMBLY, Height-Of-Cut, RF, 22” WBM, Propelled (Includes Ref. No. 30) 22 7600104YP 1

SCREW, 1/4-20 x .550 Pan Head Torx (T-30) 23 7900067YP 4NUT, 1/4-20 Hex Flange Lock, YZ 24 7091584SM 4SHIELD, Dust, 22” WBM, Front Wheel Drive 25 7101402YP 2

GEAR, Pinion, 22” WBM, Front Wheel Drive 26 7101207YP 2HUBCAP, 8”& 9” Wheel Spoked, P-391 St Yellow 27 7103539YP 2BELT GUIDE, Front Wheel Drive 28 7103304YP 1

SCREW, #10-14 x 1/2” Hex Washer Self-Tap, Plastite 29 7900055YP 2BALL BEARING, Axle (Included in Ref. No. 21 & Ref. No. 22)(Not Illustrated) 30 7078243YP 2

The above parts group applies to the following Mfg. Nos.:

9

Briggs & Stratton Yard Power Porducts GroupCopyright © by Briggs & Stratton CorporationMilwaukee, WI, USA. All rights reserved

2011

7800802 - BTXP22675HW

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Decals GroupNOTE: Unless noted otherwise, use the standard hardware torque specification chart.

The above parts group applies to the following Mfg. Nos.:

10

Briggs & Stratton Yard Power Porducts GroupCopyright © by Briggs & Stratton CorporationMilwaukee, WI, USA. All rights reserved

2011

7800802 - BTXP22675HW

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PART NO. DESCRIPTIONREF NO QTY.

Decals Group

Footnotes

DECAL, Control Head, 21” Brute 1 7101814MA 1DECAL, OPC Bail International Symbol 2 7029782MA 1DECAL, Warning, Rear Discharge Door 3 7101394YP 1

DECAL, Customer Service, Brute 4 7102372YP 1DECAL, Engine 675, Brute 5 7104178YP 1DECAL, Brute Walk-Behind Mower 6 7103545YP 1

DECAL, 22” Front Wheel Drive Brute 7 7104141YP 1DECAL, Danger, Cut Finger 8 7013010SM 1

The above parts group applies to the following Mfg. Nos.:

11

Briggs & Stratton Yard Power Porducts GroupCopyright © by Briggs & Stratton CorporationMilwaukee, WI, USA. All rights reserved

2011

7800802 - BTXP22675HW

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Deck GroupNOTE: Unless noted otherwise, use the standard hardware torque specification chart.

The above parts group applies to the following Mfg. Nos.:

12

Briggs & Stratton Yard Power Porducts GroupCopyright © by Briggs & Stratton CorporationMilwaukee, WI, USA. All rights reserved

2011

7800802 - BTXP22675HW

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PART NO. DESCRIPTIONREF NO QTY.

Deck Group

Footnotes

DECK, 22”, Front Wheel Drive, Washout 1 7301111ZYP 1BRACKET, Lower Handle, LH, Hi-Wheel 2 7301091AYP 1BRACKET, Lower Handle, RH, Hi-Wheel 3 7301090AYP 1

ASSEMBLY, Door, 22” WBM 4 7501541YP 1DOOR, Rear Discharge 5 7103291YP 1PUSHNUT, 1/4” 6 7091020YP 2

ROD, Pivot, Rear Door 7 7103322YP 1REAR DOOR SPRING, Torsion 8 7103309YP 1

DOOR HINGE, Rear Discharge 9 7103292YP 1BOLT, Drag Shield, 1/4-20 x 1-1/2” 10 7900073YP 2BOLT, 1/4-20 x 3/4” Hex Flange Lock, GR 5 11 7090699YP 8

COVER, Mulching 12 7103298YP 1SCREW, 1/4-20 x .550 Pan Head Torx (T-30) 13 7900067YP 6CHUTE SPRING, Torsion 14 166X38MA 1

BRACKET, Chute 15 7300855ZMA 1ROD, Pivot 16 7101067YP 1GUARD, Rear 22” 17 7103323YP 1

RETAINER, 1/4” Bolt 18 1960518SM 3NUT, 1/4-20 Hex Flange Lock 19 15X143MA 3REAR BAFFLE, Front Wheel Drive, WBM 20 7103452YP 1

U-NUT, 1/4-20 21 7023295SM 4

SCREW, #10-24 x 5/8” Hex Washer Face Self-Tap, GR 5 22 7091075SM 2SPEED NUT, #10-24 Retainer w/Extrusion 23 1960593SM 2

PLUG, Mulching, 22” Deck 24 7103453YP 1

BOLT, 1/4-20 x 5/8” Flat Head Square Neck, GR 5 25 7090803YP 3COVER, BELT DRIVE, Front 26 7103297YP 1

SCREW, 4.8 x 1.59 x 13mm, Round Washer Head Hi-Lo (Torx) 27 7900018YP 2

BAFFLE, Front 28 7301020ZYP 1CHUTE, Side Discharge, 22” WBM 29 7103299YP 1

NUT, 5/8-11 NC-2B Hex Jam 30 1960716SM 1

WASHER, 5/8” Internal Tooth Lock 31 7090880YP 1COUPLING, Hose 32 7103919YP 1

ADAPTOR, Washout Port, WBM 33 7103804YP 1

WASHER, Hose 34 7103957YP 1PLUG, Panel, .25 x .61L, Black 35 0193X1MA 1

PATCH, Heat, Belt Cover 36 7104172YP 1

The above parts group applies to the following Mfg. Nos.:

13

Briggs & Stratton Yard Power Porducts GroupCopyright © by Briggs & Stratton CorporationMilwaukee, WI, USA. All rights reserved

2011

7800802 - BTXP22675HW

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Page 16: 7800802 - BTXPV226750HW Parts Manualbsintek.basco.com/BriggsDocumentDisplay/lgirDKV.-FzXFix2.pdf · Torque Specification Chart ... HAWAII INCLUDES TRUST ISLANDS WITH UNITED STATES

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Page 17: 7800802 - BTXPV226750HW Parts Manualbsintek.basco.com/BriggsDocumentDisplay/lgirDKV.-FzXFix2.pdf · Torque Specification Chart ... HAWAII INCLUDES TRUST ISLANDS WITH UNITED STATES

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in/lbsft/lbs

3

Torque Specification ChartFOR STANDARD METRIC MACHINE HARDWARE (Tolerance ± 20%)

PropertyClass

Class 8.8 Class 10.9 Class 12.9

Size OfHardware Nm. Nm. Nm. Nm.

M3 1.282.905.75

9.916.5

244883

132200275390530375995

1350183023603050

13.44 1.804.108.10

14233467

117185285390550745960

14001900258033104290

19.2 22.92 2.15M4 30.72 43.44 52.56 4.95M5 60.96 5.97 7.15

16.59.7

M6 7.3 10.3 12.1M7 12.1 16.9 19.9 27M8 17.7 25 29 40M10 35 50 59 81M12 61 86.2 103 140M14 101 136 162 220M16 147 210 250 340M18 202 287 346 470M20 290 405 486 660M22 390 559 656 890M24 497 708 840 1140M27 733 1032 1239 1680M30 995 1401 1681 2280M33 1349 1902 2278 3090M36 1740 2441

37982935 3980

M39 2249 3163

Torque Specification ChartFOR STANDARD MACHINE HARDWARE (Tolerance ± 20%)

HardwareGrade

SAE Grade 2 SAE Grade 5 SAE Grade 8

Size Ofin/lbsft/lbs

in/lbsft/lbs

in/lbsft/lbs

in/lbs in/lbsHardware ft/lbs Nm. ft/lbs Nm. ft/lbs Nm.

8-32 19 2.1 30 3.4 41 4.68-36 20 2.3 31 3.5 43 4.910-24 27 3.1 43 4.9 60 6.810-32 31 3.5 49 5.5 68 7.71/4-20 66 7.6 8 10.9 12 16.31/4-28 76 8.6 10 13.6 14 19.05/16-18 11 15.0 17 23.1 25 34.05/16-24 12 16.3 19 25.8 29 34.03/8-16 20 27.2 30 40.8 45 61.23/8-24 23 31.3 35 47.6 50 68.07/16-14 30 40.8 50 68.0 70 95.27/16-20 35 47.6 55 74.8 80 108.81/2-13 50 68.0 75 102.0 110 149.61/2-20 55 74.8 90 122.4 120 163.29/16-12 65 88.4 110 149.6 150 204.09/16-18 75 102.0 120 163.2 170 231.25/8-11 90 122.4 150 204.0 220 299.25/8-18 100 136 180 244.8 240 326.43/4-10 160 217.6 260 353.6 386 525.03/4-16 180 244.8 300 408.0 420 571.27/8-9 140 190.4 400 544.0 600 816.07/8-14 155 210.8 440 598.4 660 897.61-8 220 299.2 580 788.8 900 1,244.01-12 240 326.4 640 870.4 1,000 1,360.0

Hex Head Capscrew

Hex Nut

Lockwasher

Washer

Carriage Bolt

NOTES1. These torque values are to be used for all hardware

excluding: locknuts, self-tapping screws, thread formingscrews, sheet metal screws and socket head setscrews.

2. Recommended seating torque values for locknuts:a. for prevailing torque locknuts - use 65% of grade 5

torques.b. for flange whizlock nuts and screws - use 135% of

grade 5 torques.3. Unless otherwise noted on assembly drawings, all torque

values must meet this specification.

Hardware Identification & Torque Specifications

Common Hardware Types

NoMarks

The guides and ruler furnished below are designed tohelp you select the appropriate hardware.

8.8 10.9 12.9

Class 5.6

5.6

5150

13.44 1.285.88

26.4 2.5044.64 4.3

5.2 7.17.7 10.515 21

988 1340759 1030590 800435 590320 435217 295169 230126 17189 12164 8842 5826 36

.56

ThreadDiameter (mm)

Screw, 1/2- 16 x 2

BodyDiameter

Diameter

InsideDiameter (in)

Nut, 1/2-16

01/4 3/41/2 21

1/4 3/41/2 1/4 3/41/2 1/4 3/41/2 4

90 10070 8050 6030 400 10 20

ThreadDiameter (mm)

Nut, M8 Screw, M8- 1.25 x 25

Distance between threads (mm)

BodyLength (in)

BodyLength (mm)

3/8” Bolt or NutWrench—9/16”

5/16” Bolt or NutWrench—1/2”

1/4” Bolt or NutWrench—7/16”

1/2” Bolt or NutWrench—3/4”

7/16” Bolt or NutWrench (Bolt)—5/8”Wrench (Nut)—11/16”

in/lbs

Threads per inch

Threads per inch

Body Length

Body

When a washer or nut is identified as 1/2” (M8), this is the Nominal size, meaning the inside diameter is 1/2 inch (8mm metric thread diameter); if a second number is presentit represents the threads per inch (distance between threads).

When bolt or capscrew is identified as 1/2 - 16 x 2” (M8 - 1.25 x 50 ),this means the Nominal size, or body diameter is 1/2 inch (8mmmetric thread diameter), the second number,16, represents the threads per inch, (1.25 thread diameter). The final number is the body length of the bolt or screw, 2 inches (50mm).

Standard Hardware Sizing

M6 Bolt or NutWrench—10mm

M8 Bolt or NutWrench—13mm

M10 Bolt or NutWrench—17mm

M12 Bolt or NutWrench—19mm

M14 Bolt or NutWrench—22 mm

Wrench & Fastener Size Guide

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3515 N. 124 Street / PO Box 702Wauwatosa, WI 53222 USA

www.brutepower.com

2011Milwaukee, WI, USA. All rights reserved

Briggs & Stratton Yard Power Products Group

© Copyright by Briggs & Stratton Corporation

IT IS THE POLICY OF BRIGGS & STRATTON CORP. TO IMPROVE ITS PRODUCTS WHENEVER IT IS POSSIBLE AND PRACTICAL TO DO SO. WE RESERVE THE RIGHT TO MAKE CHANGES OR ADD IMPROVEMENTS AT ANY TIME WITHOUT INCURRING ANY

OBLIGATION TO MAKE SUCH CHANGES ON PRODUCTS.

BRUTE™ is a trademark of Briggs & Stratton Yard Power Products.

Copyright© 2008 Briggs & Stratton Power Products Group. All rights reserved. No part of this page can bereproduced or transmitted in any form by any means without the express written permission of Briggs &Stratton Power Products Group.


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