7807 Rev - (Village Marine Product Brochure)

7/31/2019 7807 Rev - (Village Marine Product Brochure)

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Village Marine Water Desalination &Purification Systems


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For over 30 years, Village MarineTec. has developed innovativewater desalinaton and purifica-tion plants for some of the mostchallenging environments themiddle of the ocean, 800 feetbelow the sea, offshore oilrigs,deserts, and disaster areas.

NASA and FEMA relied on VMT todevelop a self-contained reverseosmosis plant for its disaster reliefprogram. The Navy asked VMTfor water so pure, it could be usedwith the nuclear reactors on itssubmarines. Catalina Islandsought our help to ensure a steadywater supply in drought condi-tions.When Hurricane Katrina hitNew Orleans, the Army countedon us to keep a hospital open.The research required for high-profile government projects hasenabled Village Marine engineersto develop innovative ways toproduce the most reliable ROsystems in the world.

Always ready to respond.Village Marine's entire team isprepared to meet the needs of itscustomers and distributors at anytime. VMT's flexibility quicklytakes ideas from concept toreality and enables the develop-ment of field-proven systems tomeet the requirements of anyapplication, in any environment,around the world.

A legacy of performance.

Village Marine Tec. received theprestigious Aegis ExcellenceAward as the only RO supplier toexcel in quality and delivery, sur-passing U.S. Navy expectations.After the first VMT reverse osmo-sis system was designed andinstalled on the U.S. NavySubmarine USS Dolphin in 1983,the systems had to undergo

rigorous testing before additionalinstallations could be approved.Passing every test, VMT's plantsworked flawlessly, 24 / 7 for 90days straight.

Fresh water for every vessel.Our customers enjoy all of theluxuries of home drinking water,ice, showers, dishwashers, andlaundry onboard. A completerange of reliable, power-efficientwatermakers for sailboats,motorboats and yachts, as well ascustom equipment, is availablefor quick delivery and allows ourcustomers to cruise withconfidence.

Without the noise.Village Marine's experience indesigning RO systems for Navysubmarines has helped us createthe quietest pleasure andcommercial watermakers on themarket. A five-plunger pump, apressure regulation system andother carefully chosen compo-

nents are engineered in as stan-dard in many of the systems toreduce noise and vibration.

The ultimate barrier to impurities.Salts, minerals and organics areno match for Aqua Pro spiralwound membranes, whichremove impurities from seawater,brackish water, fresh water andtap water. Nano and ultrafiltration membranes are alsoavailable. Proven processes are

used in the design, development,testing and manufacturing ofAqua Pro spiral wound mem-branes. This dedicated attentionto detail includes using the high-est grade of polyamide thin-filmcomposite materials for standardand custom membranes to ensuretheir ultimate performance andintegrity. VMT also manufactures

cartridge and string filters to fitstandard and custom filterhousings.

Quality at the source.The superior quality componentsthat go into Village Marine andOffshore Marine Systems ensurethat each one is built to thehighest standards for safety,maintainability and reliability.The highest grades of rawmaterials are precisely machinedand thoroughly tested to exactingcustomer requirements andindustry specifications.By controlling the source andprocesses from the raw materialto the final product, lead timesare reduced to achieve on-timedelivery, every time.

Providing the most innovativeand reliable RO purificationsystems for seawater, brackishwater and tap water, from ener-gy-saving 160 GPD watermakersto high-performance 100,000

GPD system is what hasestablished Village Marine Tec.as a leader in industry.

Meeting the fresh water require-ments of military ships toworking marine vessels to luxuryyachts to seaside properties hasalways been the mission ofVillage Marine Tec. Theirdevelopment of energy-saving160 GPD water makers tohigh-performance 100,000 GPD

systems has established VMT aglobal leader in the innovativeapplication of reverse osmosistechnology.

Aegis Excellence Award

Village Marine Tec.Forward Thinking in Reverse Osmosis Engineering


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Village Marine Overview Inside Front Cover

The Inside Story 2-3

Aqua Pro Pumps 4

Aqua Pro Membranes and Filters 5

Pure Water Series 6-7

Pure Water Vertical Series 8-9

Aegean and Baltic Series 10-11

Caspian Series 11

Squirt and Stowaway Series 12

Aegean Sub-Compact Series 13

Little Wonder Series 14-15

Sea Quencher Series 16

No-Frills Series 17

Sea Water Series 18-19

Military Systems 20-21

Accessories & Options 22-23

Oily Water Separators 24

Parkers Motion & Control Technologies 25

Fuel 26

Oil 27

Crankcase 28

Air Inside Back Cover

Worldwide ManufacturingLocations Outside Back Cover

Table of Contents

1

Cover photo was provided by Nordhavn Yachts,

a division of Pacific Asian Enterprises,

Global Water Technology


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Corrosion resistant,

powder coated,aluminum frame

and mounting

brackets

All 316 Stainless

mounting hardwa

TRUE 316

Stainless Steelhigh pressure

regulator

Eliminates risk

of over pres-

surization

Aqua Pro, Titan Series,

Titanium head,corrosion resistant high

pressure pumps.

Aqua Pro, industrial grade,

pleated pre-filtration

Aqua Pro, magnetic drive,

low pressure pumps

Convenient oil drain

The In

2

Reverse Osmosis System


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Fresh water automatically

diverted to tank

ntegral, closed loop

cleaning system

Master Control Panel

LCD readout, push button

operation, low pressure

protection, high salinity

warning, check system

indicator for diagnosis and

maintenance on a corro-

sion resistant Inconel panel

Water Quality Monitor

LCD readout displays fresh

water quality and sea

water temperature,

adjustable set point, high

salinity alarm, hour meter

on a corrosion resistant

Inconel panel

Glycerin filled, high

and low pressure gauges

Air/Oil separator

Maintenance FREE!

No Filters to Replace

Industrial Strength

reinforced high pressure

hose with Titanium

wetted fittings

316Stainless Steel

Vibration isolation

mounts

Remote Control Panel

Push button operation,

LCD ppm display, audible

high salinity alarm and

warning lights on a

corrosion resistant

Inconel panel

Corrosion

resistant

fresh water

and brine

flow meters

High pressure bypass valves,

316 Stainless Steel

Custom made seawater membranes

Lifetime Guaranteed

Fiberglass pressure vessels

Corrosion resistant, machined nylon

end caps and manifolds

e Story

3

VMT-Squirt 600

Plug and play, Selfcontained model.


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4

Aqua Pro PumpsInnovative engineering

Solid material choices

Magnetic Drive

Dual Voltage

Pump

788-1

Titan Series

High Pressure

Titanium Pump

708-3

Titan Series

High Pressure

Titanium Pump

708-5

Titan Series

High Pressure

Titanium Pump

3P20

Titan Series

High Pressure

Titanium Pump

10P200HD

Titan Series

High Pressure

Titanium Pump

5P50HD

and

5P100HD

Quiet and durable, AquaPro Titan Series Pumps aredependable and specifical-

ly designed for reverseosmosis applications.Specific pump componentsare made of titaniumwhich is impervious tosea water corrosion. Thepositive-displacementpump design uses lessenergy than most pumps.

Key features of the TitanSeries High PressurePumps:

Titanium pump headsensure reliable opera-tion and minimalmaintenance.

Titanium fluid endsand titanium-backednylon valves areimpervious to seawater corrosion.

Heavy-duty industrialdrive end andcorrosion/wear-resist-ant plungers extendservice life in high

pressure applications. The combination

plunger pump andpressure regulationdesign reduces noiseand vibration toprovide quiet, smoothoperation.

TitanSeriesHigh Pressure

Pumps


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5

Aqua Pro Membranes

and FiltersUnmatched design capabilities

Proven manufacturing and

quality processes

Salts, minerals and organics are no match for AquaPro spiral wound membranes. They removeimpurities from sea water, brackish water, fresh waterand tap water. Selecting the highest grade of materi-als and thoroughly testing their performance andintegrity, results in unmatched membrane quality

and efficiency. Flexibility in design and manufactur-ing capabilities allows maximum quality control andquick response to unique, custom fabrication.

Pleated filters are designed for reverse osmosisapplication and offer superior service life to wound orpolyspun cartridges. The cartridge size to flow rateratio is lower than most filters on the market.

A wide range ofin-stock sizes andmicron ranges fitmost standard filterhousings on themarket today.


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6

Pure Water Series400-18,000 GPD (1,514-68,137 LPD)

For Commercial Marine Applications

VMT-PW 400-2000 GPD (1,514-7,571 LPD)

Modular System

VMT-PW 400-2000 GPD

(1,514-7,571 LPD)

Semi-Modular System

VMT-PW 400-2000 GPD (1,514-7,571 LPD)

Horizontal Frame System

The Pure Water (PW) Series is designed to provide installa-tion flexibility, superior performance, and extended servicelife in the most rugged conditions. Typically used in 24 / 7,continuous-duty applications, the PW Series is fully opera-tional from an optional remote control.

Manual

Fresh Water Flush

Included

Standard


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7

VMT-PW 3000-18000 GPD

(11,356-68,137 LPD)

Horizontal Frame System

Pure Water Series

Standard Features and Benefits include

Monel Mesh Strainer and Dual sediment prefilters. Maintenance-free Air/Oil Separator allows operation while

underway. 3 or 5 Plunger Titanium Pump for low vibration and noise

with unsurpassed corrosion resistance. Lifetimeguarantee on pump head to original owner.

Magnetic Drive Low Pressure Pump provides up to 10 psiof boost pressure to the filtration system. Never requiresseal replacement.

316SS, Glycerine Filled Pressure Gauges. Freshwater Flush System included. Optional automation

of the flush system is available.

Lifetime Guaranteed FRP Pressure Vessels, to originalowner.

Adjustable 316 SS Pressure Regulating Valve allows us infresh, brackish or seawater.

Easy to operate 316 SS High Pressure Bypass Valve controlsthe operating mode from cleaning/rinse to R.O. allowshigh pressure bypass for start-up and low pressureflushing without readjustment of regulating valve.

Automatic Diversion Valve diverts water to discharge ifwater quality drops below acceptable standards.

Digital Water Quality Monitor displays purity of productwater output. Also displays temperature and total hours

for accurate service log. Cleaning Valve for easy cleaning or sterilization of the

system including membranes.


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8

Pure Water Vertical Series800-4,000 GPD (3,028-15,142 LPD)

For Large Yachts, Commercial Marine

Applications and Seaside Properties

VMT-PWV2000 Vertical Frame System with

front door open for maintenance access.

(7,571 LPD)


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9

VMT-PWV 3000-4000 GPD

(11,356-15,142 LPD)

Vertical Frame System

With the same high-qual-ity features of the hori-zontal Pure Water Series,the vertical frame PureWater Series offers amore compact foot printfor flexible installationoptions and optimal useof space. All componentsare on a single skid, inone frame, and include amulti-media pre-filterand flush system.

If the requirement is highvolume potable water,delivered on a reliable

basis, in a harsh environ-ment, the Village MarinePure Water Series ineither configuration meets the requirements.

VMT-PWV800-1200

(3,028-7,571 LPD)

Vertical Frame System


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10

Aegean Series400-1,300 GPD (1,514-4,921 LPD)

For Fishing Vessels and Work Boats

Baltic Series

400 - 1,300 GPD (1,514-4,921 LPD)For Fishing Vessels and Work Boats

The OML-Baltic Series modular design allows for flexibleinstallation where space constraints need taken intoconsideration.

OML-Aegean Series

OML-Baltic Series


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11

Fresh water is the last thingfishermen hauling in theircatch or offshore workersperforming their dutiesshould have to worry about atany time. Reliable reverse

osmosis systems onboardcommercial marine vesselsaren't a luxury, they are anecessity to provide drink-ing water, showers, laundry and also supply the neededwater to process the catchand keep equipment operat-ing smoothly for weeks andmonths at a time.

The Offshore Marine Aegean,Baltic and Caspian Series aredesigned to withstand thepunishment of the big rollers.

Keeping fresh water in theirtanks, keeps the workingmariners from distractionsand allows them to focus onthe task at hand.

Ruggedly built for a long-service life in severe condi-tions, standard features andbenefits of the Aegean, Balticand Caspian Series include

Aqua Pro corrosion-resist-ant titanium pump heads

Heavy duty pressure ves-sels, hardware and fasten-

ers to prevent leaks, wearand tear.

Pumps and motors are

shock-mounted to isolateand minimize vibrationtransfer to a ship's hull.

With the crew's safety inmind at all times, the

OML systems have built-in safeguards like low-voltage protection to keepmotors from overheating.

Water-diversion valvesprevent tanks from salt-ing.

Under and over safetyswitches prevent cata-

strophic system failure.

All pressure hoses have a4:1 safety factor.

The Caspian Series has all ofthe features and benefitsof the Aegean Series andBaltic Series plus

J Designed for use inwaters where particulate

levels are higher thannormal; for example, afishing vessel operating inwaters with a high level ofplankton.

J The integrated multime-dia filtration system iscleanable withoutconsumable elements.

J The electronics package

is in a NEMA enclosure toassure a moisture-freeenvironment.

J The Caspian system isvirtually maintenance free,saving time and money onreplacing pre-filter car-tridges.

Caspian Series400 - 1,300 GPD (1,514-4,921 LPD)

For Fishing Vessels and Work Boats

OML-Caspian Series


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5 micron sediment prefilter. Maintenance-free Air/Oil Separator allows operation while

underway. 3 Plunger Titanium Pump for low vibration and noise with

unsurpassed corrosion resistance. Lifetime guarantee onpump head to original owner.

Magnetic Drive Low Pressure Pump provides up to 10 psi ofboost pressure to the filtration system. Never requires sealreplacement.Continued on page 13

12

VMT-Stowaway Semi-Modular

Squirt and Stowaway Series400-800 GPD (1,514-3,028 LPD)

For Power Boat Applications

VMT-Squirt Horizontal Frame

Frame mountedsystem for quick andeasy installation. Canbe operated andmonitored from theincluded remotecontrol.

Completemodular systemfor maximuminstallationflexibility. Fullyoperational fromthe includedremote control.

Compact size withseparate boost pump andfilter allows installationflexibility above or belowwaterline. Fullyoperational from theincluded remote control.

VMT-Squirt Modular


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The OML AegeanSub-Compact Series hasunique features andbenefits which make it anindustry best sellerinclude:

Exclusive frameddesign.

Enclosed controlpanel for protectedelectronics withmanual freshwater flush, allowing for shut down

without chemical preservatives for up to three weeks.

Custom Titan series high-pressure, positive displacementpump with a titanium head. ( 2.3 GPM )

This compact package is available in 400 to 800 GPD,(110/220 volt system).

Easy to install in the most compact of engine rooms orIazarette.

Glycerine Filled Pressure Gauges Freshwater Flush System included. Optional automatic flush

system is available. Lifetime Guaranteed FRP Pressure Vessels, to original owner. Adjustable 316 SS Pressure Regulating Valve allows use in

fresh, brackish or seawater.

Easy to operate 316 SS High Pressure Bypass Valve controlsthe operating mode from cleaning/rinse to Reverse Osmosis.

Allows high pressure bypass for start-up and low pressureflushing without readjustment of regulating valve.

Automatic Diversion Valve channels the water to discharge ifwater quality drops below acceptable standards.

Digital Water Quality Monitor displays purity of productwater output. Also displays temperature and total hours foraccurate service log.

Cleaning Valve for easy cleaning or sterilization of the sys-tem including membranes.

13

Aegean Sub-Compact Series400-800 GPD (1,514-3,028 LPD)

For Power Boat Applications

OML-Aegean Sub-Compact


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14

Little Wonder Series160-200 GPD (606-757 LPD)

For Sail Boat Applications

The Little Wonder (LW) is the watermaker of choice for theexperienced sailor. The Little Wonder comes equipped with acorrosion resistant, single piston, belt driven, low RPM high-pressure pump. Result is the most reliable, field serviceable,quiet, efficient and economical source of fresh water avail-able in the industry. Available in self contained frame, semi-modular or completely modular configurations with wateroutput ranging from 160 to 200 GPD.

Little Wonder fully-contained water makers are the com-pact, efficient fresh water source for cruising sailors.

The modular Little Wonder watermakers are designed forcruising sail boats where space is limited and reliability isrequired.

VMT-LW Horizontal Frame System

VMT-LWM Modular

with Pump/Motor


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15

The Little Wonder vertical systems are in compact

frame for easy installation and simple operation.Operating on DC power, they are ideal for sail boats oras back up watermakers on larger yacht.


Raw Water Boost Pump provides extra feed pressure. Village Marine Tecs Exclusive Titanium High Pressure

Pump is impervious to the corrosive sea waterenvironment and designed for maximum efficiency,producing more water with less battery power. The

Titanium manifold is guaranteed for life. Adjustable 316 SS Pressure Regulating Valve providesconstant pressure. No fluctuating pressure and lownoise.

Product Flowmeter to monitor gallons per hour ofproduct water being produced.

Glycerine Filled High Pressure Gauge to assure accu-rate reading of pressure from high pressure pump.

Easy to operate High Pressure Bypass Valve controlsthe operating mode from cleaning/rinse to reverseosmosis.

Supplied with Cleaning and Preservative Chemicals to

keep your system in prime working condition, plus aSpare Pre-filter Cartridge.

12V, Permanent Magnet Motor has significant reservecapacity for long life (on DC powered units).

Special Hi-Rejection Aqua Pro Membrane(s). Manual Fresh Water Flush. Product Sample Valve. Cleaning Valve.

VMT-LW-Vertical Frame System

Pre-Filter

Low Pressure

Boost Pump

Manual Fresh

Water Filter

Standard Features:


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16

The Offshore Marine Sea Quencher (SQ) Series offersdurable, high value desalination systems. Driven by AC or

DC power, the Sea Quencher models use low electrical con-sumption in relation to their water production. The SQSeries is a best value for the investment and are in opera-tion around the world.

Sea Quencher Series160-200 GPD (606-757 LPD)

For Power and Sail Boat Applications

OML-SQ 200 Semi-Modular

(757 LPD)


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17

No-Frills Series450-2,000 GPD (1,703-7,571 LPD)

For Sail Boats and Motor Boats

Applications

The No Frills Series offers all of the best of Village Marineengineered components while operating independently ofany electrical connections or requirements. Driven by ACor engine power, the modular configuration comes withan Aqua Pro membranes and titanium pump and fittings.Integral to the No Frills Series are a stainless steel pressureregulator and connectors and lifetime-guaranteedpressure vessels.

VMT-No Frills 450 Modular (1,703 LPD)


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18

Sea Water Series24,000 - 93,000 GPD

(90,850-352,043 LPD)

For Offshore Rigs, Work Camps,

Seaside Properties and Cruise Ships

The Sea Water Series reverse osmosis desalination systemsare designed to provide potable water in demanding envi-ronments. Its rugged, efficient design allows highthrough-put of water with minimum electric power use.The Sea Water Series systems are quiet because themounting of the motors and Aqua Pro pumps isolates and

minimizes vibration transfer to the vessel's hull or the ROsystem enclosure.

The VMT-SW32 Model is installed ona single skid with two complete, inde-pendent RO systems. The two trainscan run together or can be operated

on a duty/stand by basis. Top qualitycomponents, manufactured by VillageMarine, provide maximum corrosion

resistance. Straight-forward, easy tounderstand controls, result in reliableoperation.

Aqua Pro Pump

5 Plunger

Titanium Head

VMT-SW32 Skid Mount


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19

Prefilter Skid

High Pressure Pump

Optional Media Prefiltration

OML- SW66 Modular


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20

The Leader in MIL-SPEC

Reverse Osmosis Desalination Systems

For over 30 years VMT has been the leading supplier of RODesalination Equipment to the US Navy and US CoastGuard. We are proud that our steadfast commitment tothe design, engineering and manufacture of the worldsmost advanced RO equipment has helped improve thequality of life while underway for the men and womenwho serve. From Potable Water for drinking and showersto High-Purity Permeate for Reactor-Grade applications,Village Marine is your choice for Fresh Water from the sea.

Our in-house design, manufacturing and testingcapabilities coupled with our synergistic family ofcompanies are unequalled in the industry and uniquelyposition VMT to provide the toughest most reliableMIL-SPEC RO equipment.

US Navy Installations Arleigh Burke (DDG 51) Class Spruance (DD 963) Class Ticonderoga (CG 47) Class Tarawa (LHA 1) Class Los Angeles (SSN 688) Class Ohio (SSN 726) Class

Avenger (MCM1) Class Osprey (MHC51) Class Freedom (LCS1) Class Virginia (SSN774) Class

US Coast Guard Installations WAGB-11 Polar Sea WLB 225 Class WMEC 270 Class WPB 87 Class WMEC 210 Class WPB 110 Class


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21

Design, Manufacturing &

Technical Support

Design Engineering Standards MIL-STD-901 (Shock) MIL-STD-167 (Vibration) MIL-STD-461 (EMI)

Quality Assurance MIL-I-45208A T9074-AS-GIB-010/271 Dye Penetrant Magnetic Particle Ultrasonic

Fabrication and Weld Standards NAVESEA S9074-AH-GIB-010/22 NAVESEA S9074-AR-GIB-010/278 NAVESEA S9074-AQ-GIB-101/248

Materials and Processes SMAW/GMAW/GTAW NiCu 400 Titanium Hastelloy C276 CuNi (70/30 90/10)

A36 Carbon Steel Alumium 300 Series SS

Technical Support

Technical Assistance Team of factorytrained personnel tosupport US Navy and USCG Fleet


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Operate and monitor all of the majorfunctions of your watermaker from thecomfort of a bridge or salon. No moretrips to the engine room to turn valvesor push buttons. The Village MarineRemote Control uses a true pressureregulator that can actually start and stopthe system.

Village Marine Tec.manufactures andstocks 100% ofconsumables andspare parts at everylocation. Protectyour investment andwarranty by usingonly authorized

spares. Order by phone, fax, email or simply walking in toone of our six factory store locations.

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Cyclone Separator Systems - Madefrom durable, non-corrosive materi-als, Cyclone Separator Systems aremaintenance free and designed for

operation in silty waters.Designed for stand-alone oper-ation or in combination withmedia filtration, the CS systemsinclude boost pump, controls,

gauges and valving on a powder-coated skid. A CS system will lengthen

maintenance intervals and reduce overall

operation costs by minimizing cartridge filter and mem-brane replacement. With no moving parts to wear out, aCyclone Separator system will virtually last forever.

Cyclone Separation System

Accessories & Options

Spares and Consumables

Remote Control Panel


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23

Dock Side Reverse Osmosis

UV Sterilizersmade of 316SSkill bacteria andviruses at 99.9%effectiveness.Install on theoutlet of the fresh

water tank for total protection or in line with the water-maker. An inexpensive option which provides an addi-tional peace of mind.

Extend micron filter life and reducemaintenance cost by adding a com-mercial media filter. Designed forcommercial operation but practical

for private operation. The media filteruses a back-washable, reusablemedia, which effectively removes par-ticulate matters down to 10 microns,as well as, soluble Iron. System comescomplete with boost pump, controlbox, pressure gauges and valves foreasy installation and operation.

Fill your tanks with fresh drinkingwater from any dock with

VMTs Dockside Reverse

Osmosis system.Manufactured with 316SS

pressure vessels, ultra lowpressure high-flow membranes,

corrosion resistant flow meters,316SS pressure regulating valve,

316SS mounting hardware andplumbing, and powder coated

mounting brackets. Makes up to 3,000GPD with 100 PSI inlet pressure.

Ultra Violet Sterilizer

Commercial Media Filtration Systems


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24

Oily Water SeparatorSimple To Operate

Easy Maintenance

Oily Water Separators

USCG Approval

Information available

upon request.

VMT Oily Water Separators meet the IMO resolutionMEPC.60(33) and MARPOL 73/78 standards of 15 ppm lim-its for discharge from the machinery bilge spaces of ships.Heavy-duty construction, non-corrosive materials, fail-safemonitoring, permanent oil attractant media, quiet operationand smooth flow result in an easy to use, high quality,affordable solution to your oil separation needs.

The Village Marine Oily Water Separators (OWS) combinesimplicity and reliability to produce a fully automatic sys-

tem that operates continuously with virtually no mainte-nance.

The VMT OWS utilizes permanent media - which is selfcleaning through the flushing cycle - in a unique, two-passdesign to produce effluent with exceptionally low oil levels.

The OWS Series is available in 2.2 gpm, 4.4 gpm, 8.8 gpmand 11 gpm flow rates.


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25


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Fuel Dispensing

The new FBO-10-MA andFBO-14-MA filter asembliesare designed to meet thetoughest hydrocarbonrefueling conditions andprovide easy filter change-outs. The FBO assemblycan flow from 25 GPM (95LPM) to 75 GPM (230 LPM)depending on the model, thefilter installed, and the fuelbeing filtered.

fuel

High-Capacity RVFS Series

RVFS Series ilter vessels oer aversatile, economical alternativeto competitor's vessels. Industryapplications include removingliquid and solid contaminants romdiesel uel, gasoline, kerosene,

aviation gas, jet uel, and otherlubricating or hydraulic oils. RVFSvessels utilize proven ilter designtechnology and can be used ascoalescers, pre-ilters, monitorsor separators by changing internalcomponents or low direction, or byselecting optional ilter cartridgeswhen ordering. For additionalinformation, request brochurenumber 7648.

High-grade aluminum components and powder coat paints mean

corrosion is never a worry.

A durable mountingbracket doubles

resistance tovibration atigue.

Polymer bowlwithstands impact andtemperature extremes.

AquablocII media sheds

water and keeps engineswaterproo, rustproo, anddirtproo.

75900MAXFor additional information,

request brochure number 7780.

Marine Turbine Series

For additional information,



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oil

DOC19 and DOC Plus, Patented

Maintenance Systems

DOC19 and DOC Plus patentedmaintenance systems automaticallychange oil while the engine isrunning. The DOC19 systematicallyremoves small amounts o oil romthe engine, blends it into the return

uel line, and burns it as uelin asimple, eicient closed loop systemto keep your vehicle out o themaintenance shop and on the job.

The DOC Plus incorporates Racor'sproven gravity-based Never Lo oilreplenishing system to continuouslyreplace the oil withdrawn rom theengine and burned by the action othe DOC or the ultimate in hands-o oil maintenance. Reduceddowntime or engine maintenancemeans quick payback.

Never Lo

Oil Replenishing Systems

Never Lo Oil Replenishing Systems,automatic or manual, provide aconstant supply o resh, clean oil to

the engine.

System continuously monitorsengine oil and automaticallymaintains it at a pre-adjustedlevel. The system requires noelectrical connections and is easyto install.

Pressurized Remote Fill OilReplenishing System allowsan operator to add oil to theengine by simply depressing a

valve button until the desiredamount o oil has been added.The amount o oil needed isdetermined by routine dipstickchecking. The site gauge iscalibrated at two-quart intervalsor easy makeup.

the DOC19, the Never Lo OilReplenishing System provides aconstant supply o resh oil tothe engine.

LFS 800 Series

Bypass Oil Filtration

Now, engine ownershave the opportunity tocombine the Racor Full-Flow Lubrication FiltrationSystem with a highly efficient,environmentally safe BypassOil Filtration System.

Extends the miles betweenoil changes

Saves maintenance costsand downtime

Keeps oil cleaner longer,reducing oil consumptionand disposal

Extends engine lie and

"re-build" intervalsKeeps engines betterlubricated which meansreduced wear

Removes damaging water

1

2

3

4

5

6

For additional information on

all Racor oil filtration products,



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crankcase

Pop-up style indicator alerts o bypass

condition and need or ilter change.

Unique crankcase pressure regulator

with integral bypass valve mini mize svari ation i n crankcase pressure.Excessive variation in crankcasepressure can damage seals, cause losso oil, and other problems.

Choose let or right-hand inlet. Available

with or withoutbypass indicator.

High-eiciency oilseparation to 0.3 micron.

Stainless steel latches ortool-less element change.

Replaceable high-perormance ilter withdepth-loading, micro-glassiber coalescing media.

Extended ilter serviceinterval rom the Vaporblocelement.

Steel housing with epoxypowder coating.

Drain check valve allows collected oilto return to crankcase. This eliminates

requent draining and signiicantlyreduces oil consumption.

Continuous operating temperaturerange: -40F to +240F (-40C to 116C).

Closed Crankcase Ventilation (CCV) Systems

The outlet of a CCV system is returned to the engine intake system for

re-combustion instead of polluting the environment. There are several

models available to handle crankcase flow rates from 1 to 50 CFM.

CV Systems

In an open system, thecrankcase breather isconnected to the CrankcaseVentilation (CV ) ilterassembly. The CV outlet isopen to atmosphere. This

coniguration is simple toinstall and is an eectiveoil mist removal systemor applications whichallow crankcase venting toatmosphere.

The only routinemaintenance requiredor the CV system is ilterreplacement. Typical servicelie o the high-perormanceilter in diesel applications is

750 hours.CV units are designed tohandle various crankcase




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air

Marine Air Filter/Silencers

Replacement FiltersRacor oers directreplacements or theintake air ilter operationo competitive air ilters/silencers. Also available isthe replacement ilter or thevacuum limiter air separator.

The ilter media or allreplacement ilters is anoil-impregnated cottongauze and is sandwichedbetween pleated, epoxy-coated aluminum wire-meshpolyurethane sealed suraces.This product is cleanable andmust be oiled beore using.

Air Filter Cleaning K it

For washing and re-oilingRacor cleanable air flterspartnumberAF M82006.

remove contaminants introducedinto the air rom both outside andinside the vessel. Sand, salt, carpetibers and other contaminants aretrapped in the oil-impregnatedVaporbloc ilter media. Turbonoise is reduced by the uniquedesign o the housing. An integralhose connection on the housingroutes the clean blow-by rom theCCV back into the engine.

operator o a bypass conditionand need or CCV Vaporblocilter change

with an integral venturi port orCCV connection

or easy connection o existing aircleaner to CCV assembly

rom ouling.

How the System Works

The engine crankcase breatheris connected to the inlet o theRacor CCV assembly. The CCVoutlet is connected to the enginescombustion air inlet via an airintake connector where ilteredblow-by gas is recycled through thecombustion process. Oil collected

in the CCV sump is returned to thecrankcase through a hose and adrain check valve.

Reduce Emissions, Clean Up Engine Rooms and Engines




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Date post:	05-Apr-2018
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7807 Rev - (Village Marine Product Brochure)

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