Date post: | 02-Jun-2018 |
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8/10/2019 8. Front Wheel
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8/10/2019 8. Front Wheel
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Front Wheel
Open a new part with model units set to
millimeters.
Go to: File > New > Part
Select the three planes in the feature tree
and make them visible by clicking on the
glasses.
Create an axis
Go to: Insert > Reference Geometry > Axis
Select the Front Plane and the Top Plane and
select the “Two Planes” option.
Click OK
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Create a sketch on the Front Plane by clicking on
the 2D Sketch icon
Draw the sketch as shown in the picture.
Ensure that the construction line starts at the Origin.
Create a revolve
Go to: Insert > Boss/Base > Revolve
Axis of revolution : Select the new Axis1.
Click OK
Create a new plane parallel at the Right Plane
Go to: Insert > Reference Geometry > Plane
Select the Right Plane.
Change the Offset Distance into 70 mm.
Ensure that the offset is directed to the middle of Revolve1.
If not, click “Reverse direction”
Click OK
Double click on Plane1 in the feature tree
and change the name into “MIDPLANE FRONT WHEEL”.
Create a sketch on the MIDPLANE FRONT WHEEL
Draw the sketch as shown in the picture.
Create an extrude
Go to: Insert > Boss/Base > Extrude
Direction 1 : Midplane
Change into 110 mm
Click OK
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Create fillets on the edges of the green surface
Select the green surface as shown in the picture.
Go to: Insert > Features > Fillet/Round > 5 mm
Click OK
Select the “MIDPLANE FRONT WHEEL”
and create a new sketch
Draw the spline as shown in the picture.
Use the SolidWorksModel part as reference
file if the 2D sketch is unclear to you
(Extrude-Thin1, Sketch 3).
Create a thin extrude
Go to: Insert > Boss/Base > Extrude
Direction 1 : Midplane
Change into: 122 mm
Select the Thin Feature option.
Direction: Midplane
Change into: 9 mm
Feature Scope: All bodies
Click OK
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Select the “MIDPLANE FRONT WHEEL”and create a new sketch
Draw the spline as shown in the picture.
Make sure that the spline is constructed
out of three points. The midpoint is just
below the upper point of the spline as
shown in the detail.
Detail
Use the SolidWorksModel part as referencefile if the 2D sketch is unclear to you
(Extrude-Thin2, Sketch 4).
Create a thin extrude
Go to: Insert > Boss/Base > Extrude
Direction 1 : Midplane
Change into: 122 mm
Select the Thin Feature option.
Direction: Midplane
Change into: 9 mm
Feature Scope: All bodies
Click OK
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Make the sketches of Extrude-Thin1 and
Extrude-Thin2 visible
Click on the before Extrude-Thin1 in the feature tree.
Select Sketch3 > Right mouse click > Show
Repeat this action for Sketch4
The sketches are visible now.
Select the “MIDPLANE FRONT WHEEL”and create a new sketch
Draw a construction circle with a diameter of 485 mm.
Start a spline at the intersection point between the construction circle and
Sketch3 of Extrude-Thin1. Connect the other side of the spline with Sketch4 of
Extrude-Thin2 as shown in the orange circles in the picture.
Draw the sketch and add the dimensions.
Create a thin extrude
Go to: Insert > Boss/Base > Extrude
Direction 1 : Midplane
Change into: 100 mm
Select the Thin Feature option.
Direction: Midplane
Change into: 9 mm
Feature Scope: All bodies
Click OK
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Select the “MIDPLANE FRONT WHEEL” and create a new sketch
Draw a construction circle with a diameter of 350 mm.
Start a spline at the intersection point between the construction circle and
Sketch3 of the Extrude-Thin1. Connect the other side of the spline with Sketch4 of
Extrude-Thin2 as shown in the orange circles in the picture.
Draw the sketch and add the dimensions.
Create a thin extrude
Go to: Insert > Boss/Base > Extrude
Direction 1 : Midplane
Change into: 100 mm
Select the Thin Feature option.
Direction: Midplane
Change into: 9 mm
Feature Scope: All bodies
Click OK
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Select the “MIDPLANE FRONT WHEEL” and create a new sketch
Draw a construction circle with a diameter of 215 mm.
Start a spline at the intersection point between the construction circle and
Sketch3 of Extrude-Thin1. Connect the other side of the spline with Sketch4 of
Extrude-Thin2 as shown in the picture.
Draw the sketch and add the dimensions.
Create a thin extrude
Go to: Insert > Boss/Base > Extrude
Direction 1 : Midplane
Change into: 100 mm
Select the Thin Feature option.
Direction: Midplane
Change into: 9 mm
Feature Scope: All bodies
Click OK
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Create a new sketch on the Front Plane
Draw the sketch as shown in the picture.
Make sure that the spline is constructed out of three points.The midpoint is just below the upper point of the splineas shown in the detail.
Mirror the spline around the vertical construction linein the middle of the sketch.
Use the SolidWorksModel part as reference file
if the 2D sketch is unclear to you (Cut-Revolve1,
Sketch 8).
Detail
Create a revolved cut
Go to: Insert > Cut > Revolve
Axis of revolution : Select Axis1.
Click OK
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Mirror the spoke of the rim
Go to: Insert > Pattern/Mirror > Mirror
Mirror Face/Plane : Front Plane
Features to Mirror : Extrude-Thin1, Extrude-Thin2, Extrude-Thin3,
Extrude-Thin4, Extrude-Thin5, Cut-Revolve1
Click OK
Create a circular pattern
Go to: Insert > Pattern/Mirror > Circular Pattern
Pattern Axis : Axis1
Total Angle : 360 deg.
Number of instances : 3
Select the “Equal Spacing” option.
Features to Pattern : Extrude-Thin1, Extrude-Thin2, Extrude-Thin3,
Extrude-Thin4, Extrude-Thin5, Cut-Revolve1,Mirror1
Click OK
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Create fillets at the edges of the green surfaces
Select the two green surfaces at the front
and back of the rim as shown in the picture.
Go to: Insert > Features > Fillet/Round> 4 mm
Click OK
Create a new plane parallel at the MIDPLANE FRONT WHEEL
Go to: Insert > Reference Geometry > Plane
Select the “MIDPLANE FRONT WHEEL”.
Change the Offset Distance into 45 mm.
Ensure that the offset is directed to the Right Plane.
If not, click “Reverse direction”
Click OK
Create a new sketch at the new Plane1
Draw the sketch as shown in the picture.
Create an extrude
Go to: Insert > Boss/Base > Extrude
Change into: 7 mm
Ensure that the extrusion
is directed inwards.
If not, click
“Reverse direction”
Click OK
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Create a new sketch at the front
surface of the new Extrude7
Draw the sketch as shown in the
picture.
Start with a vertical construction line
and a circle with a diameter of 8 mm
as shown in the detail.
Detail
Create a linear pattern sketch
Go to: Tools > Sketch Tools >
Linear Pattern
Direction 1 : X-axis
Change into: 20 mm
Number : 4
Angle : 320 deg
Entities to Pattern : Select the circle.
Click OK
Create an extruded cut
Go to: Insert > Cut > Extrude
Direction 1 : Up To Next
Click OK
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Create a circular pattern
Go to: Insert > Pattern/Mirror > Circular Pattern
Pattern Axis : Axis1
Total Angle : 360 deg
Number of instances : 14
Select the “Equal Spacing” option.
Features to Pattern : Extrude8
Click OK
Create a new sketch at the front surface
of Extrude7
Draw the sketch as shown in
the picture.
Create an extruded cut
Go to: Insert > Cut > Extrude
Direction 1 : Up To Next
Click OK
Create fillets at the edges of Extrude9
Select the four green edges as shown in the picture.
Go to: Insert > Features > Fillet/Round
> 5 mm
Click OK
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Create a circular pattern
Go to: Insert > Pattern/Mirror > Circular Pattern
Pattern Axis : Axis1
Total Angle : 360 deg
Number of instances : 10
Select the “Equal Spacing” option.
Features to Pattern : Extrude9, Fillet3
Click OK
Create fillets at the edges of the green surfaces
Select the two green surfaces at the front
and back of the brake disk as shown in the picture.
Go to: Insert > Features > Fillet/Round > 1 mm
Click OK
Select the “Front Plane” and create a new sketch
Draw the sketch as shown in the picture and detail.
Detail
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Create a revolve
Go to: Insert > Boss/Base > Revolve
Axis of revolution : Select the green Axis1.
Click OK
Create a new plane parallel at Plane2
Go to: Insert > Reference Geometry > Plane
Select the “Plane2”.
Change the Offset Distance into 3,5 mm.
Ensure that the offset is directed to the
“MIDPLANE FRONT WHEEL”.
If not, click “Reverse direction”
Click OK
Create a new sketch on Plane3
Draw the sketch as shown in
the picture.
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Create an extrude
Go to: Insert > Boss/Base > Extrude
Direction 1 : Midplane
Change into: 30 mm
Click OK
Create chamfers on the edges of the green surface
Select the surface as shown in the picture.
Go to: Insert > Features > Chamfer
Select the Distance - distance option.
Change into: 6 mm
Change into: 20 mm
Select the “Select trough faces” option.
Select the “Tangent propagation” option.
Click OK
Repeat this action at the other side of Extrude5
Create two fillets
Select the green edges as shown in the picture.
Go to: Insert > Features > Fillet/Round > 8 mm
Click OK
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Create fillets on the green edges
Select the edges as shown in the picture.
Go to: Insert > Features > Fillet/Round > 4 mm
Click OK
Create a new sketch at the front of Extrude7
Draw the sketch as shown in the picture.
Create an extruded cut
Go to: Insert > Cut > Extrude
Direction 1 : Trough All
Click OK
Select the “Front Plane” and create a new sketch
Draw the sketch as shown in the picture.
Create a revolve
Go to: Insert > Boss/Base > Revolve
Axis of revolution : Select Axis1.
Click OK
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Create fillets on the green edges
Select the two green edges as shown in the picture.
Go to: Insert > Features > Fillet/Round > 7 mm
Click OK
Create a new plane parallel at the Front Plane
Go to: Insert > Reference Geometry > Plane
Select the “Front Plane”.
Change the Offset Distance into 450 mm.
Click OK
Create a sketch on the new Plane4
Draw the sketch as shown in the picture.
Connect all the dimensions with the
origin.
Create an extruded cut on surface
Go to: Insert > Cut > Extrude
Direction 1 : Offset from Surface
Face/Plane : Select the pink face
as shown in the picture.
Change into: 4 mm
Click OK
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Create a sketch on Plane4
Draw the sketch as shown in the picture.
Connect all the dimensions with the
origin.
Use the SolidWorksModel part as
reference file if the 2D sketch is unclearto you (Extrude13, Sketch 17).
Create an extruded cut on surface
Go to: Insert > Cut > Extrude
Direction 1 : Offset from Surface
Face/Plane : Select the pink
face as shown in
the picture.
Change into: 4 mm
Click OK
Create fillets on the green edges
Select the eight edges as shown in the
picture.
Go to: Insert > Features >
Fillet/Round > 4 mm
Click OK
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Create a circular pattern
Go to: Insert > Pattern/Mirror > Circular Pattern
Pattern Axis : Axis1
Total Angle : 360 deg
Number of instances : 14
Select the “Equal Spacing” option.
Features to Pattern : Extrude12, Extrude13, Fillet8
Click OK
Change the name of the Front Plane and Top Plane
Double click on the Front Plane in the feature tree.
Change the name into: VERTICAL PLANE FRONT WHEEL
Double click on the Top Plane in the feature tree.
Change the name into: CENTERPLANE FRONT WHEEL
Change the color of the tire and brake caliper:
Select the features of the brake caliper (Extrude5, Chamfer1, Chamfer2, Fillet5, Fillet6)
> Right click > Feature Properties > Color > Change color > Select the color you like
Select the features of the tire (Revolve3, Fillet7, Extrude7, Extrude8, Fillet8, CirPattern4)
> Right click > Feature Properties > Color > Change color > Select the color you like
Hide all planes and sketches except:
- VERTICAL PLANE FRONT WHEEL
- CENTERPLANE FRONT WHEEL-
MIDPLANE FRONT WHEEL
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Save the file with the following name: Front Wheel
Congratulations, you just finished the Front Wheel!