8bfc4L13 Layout

8/9/2019 8bfc4L13 Layout

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PLANT / FACILITY LAYOUT


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ASPECTS CONSIDERED WHEN

BUILDING OR BUYING A HOUSE - 1

If the house s !" e#ou"h to $%%o&&o'$te $((the &e&!e) of the f$&(*+

Wou(' t !e $!(e to &eet the )e,u)e&e#ts of $((

the f$&(* &e&!e)s+ O(' &e&!e)s of the f$&(* &$* #ot !e $!(e to .$( o)

%(&! the st$)%$se0

Roo& fo) s&$(( %h(')e# shou(' Be $tt$%he' .th $ !$th)oo&

Roo& shou(' !e !" e#ou"h to h$2e e#ou"h s3$%e fo)&o2e&e#t $#' 3($*#"0

No 'stu)!$#%e4 (e #ose f)o& .$sh#" &$%h#e o) thesou#' of .hst(e f)o& the 3)essu)e %ooe) # the t%he#0

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Stu'* )oo& o) 3)$*e) )oo& shou(' !e o#o#e s'e of the house to $2o' 'stu)!$#%e$#' e#$!(e fu(( %o#%e#t)$to#0

E#ou"h s3$%e fo) sto)es4 "uest )oo&4t%he# $#' (2#" )oo& et%0

6#&u& &o2e&e#t f)o& o#e )oo& to

$#othe) )oo&0 A(( $%t2tes # the house $)e %$))e' out

%o#2e#e#t(* $#' e%o#o&%$((*0

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The so%$( s*ste& of the 3$)t%u($) so%et* o)3($%e #f(ue#%e the ($*out of the house I# so&e so%et$( se%to)4 the stt#" )oo& fo) &e# $#'

.o&e# $)e e3t se3$)$te0

The &$(e 2sto)s to the house $)e )e%e2e' # the(2#"/stt#" )oo& fo) the &$(es .thout h$2#" $#e8%ess to the othe) 3$)ts of the house0

I# %$se of $ 2st !* $ f$&(*4 the &$(e &e&!e)s h$2e$ se3$)$te )oo& fo) stt#" $#' fe&$(e &e&!e)s $

se3$)$te )oo&0 I# %$se of $ 2st !* 2e)* %(ose )e($to#s %o&3)s#" of

&$(e $#' fe&$(e &e&!e)s the* st .th the .ho(ef$&(* to"ethe)0

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POINTS CONSIDERED IN DECIDING

THE LAYOUT OF THE HOUSE - 1

10 Re,u)e&e#tsof the f$&(*4 f $#*0

50 S9eof thef$&(* fo) .h%h the house s )e,u)e'0

70 S9e of thehouse $2$($!(e o) the s9e of the 3(oto# .h%h the house s to !e !u(t0

:0 S9es of the )oo&s

;0 Nu&!e) of )oo&s0


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POINTS CONSIDERED IN DECIDING

THE LAYOUT OF THE HOUSE - 5

=0 Whethe) the house s s#"(e sto)e* o) &u(t-sto)e*0

>0 D)e%to# of the house4 e#t)$#%e s to.$)'s e$st$#' .hethe) the su# )$*s e#te) the house # the

&o)##" o) $t ($te) 3$)t of the '$*0?0 Sh$3e of the house+ @)e%t$#"u($)4 s,u$)e4 %)%u($)4

t)$#"u($)0

10 Nu&!e) $#' (o%$to# of the e#t)$#%e 'oo) @s $#'

f the safetyof the house s t$e# %$)e0110 Is the)e e#ou"h s3$%e fo) "$)'e# $#' %$) 3$)#"+

150 Does the house ($*out %o#fo)& to the &u#%3$(($.s+


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I6PORTANT PARA6ETERS IN

LAYOUT PLANNING OF A HOUSE

Nee's

Co#2e#e#%e

Co&fo)t

S$fet* L"ht

e#t($to#

A "oo' ($*out of the house &$es $ !"'ffe)e#%e to (fe of 3eo3(e (2#" # t0

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10WHAT IS LAYOUT+

10 A ($*out s $# arrangementof the s3$%e $#' f$%(tes

$%%o)'#" to10 The type and size of $%t2tes to !e %$))e' out4

50 Co#2e#e#%e of o3e)$to#s4

3. Eff%e#%*4

4. P)o'u%t2t*4

5. E%o#o&*4 $#'


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2.STANA!S "#! $A%#&T P$ANN'N(

'ndustryst$#'$)'s 'e2e(o3e' !* #'ust)*

$sso%$to#

NationalSt$#'$)'s0

'nternational st$#'$)'s4

St$#'$)'s 'e2e(o3e' !* the researc)

organizations, St$#'$)'s o)"$#9$to#

Co#%e)#e' go*ernmental organizations0


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3.NEE "#! P$ANN'N( $A%#&T

10He(3s # 3)o3e) arrangementof the 'e3$)t&e#ts4se%to#s $#' &$%h#es fo) s&ooth o3e)$to#s0

50I&3)o2es safety of men + mac)ines0

3.Economy of operations0

Poo) ($*out &$* )e,u)e too &u%h &o2e&e#t of &e#$#' &$te)$(s0So&et&es $''to#$( f$%(tes &$*

h$2e to !e $))$#"e' fo) %$))*#" out su%h&o2e&e#ts0 A''to#$( f$%(tes .ou(' #ee'$''to#$( s3$%e $#' $''to#$( %ost of o3e)$to# $#'&$#te#$#%e4 thus #%)e$s#" the 3)o'u%to# %ost0


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:0Dff%u(t to &$e $#* c)ange at a later stage0 E2e# $

o) &o'f%$to# .ou(' !e 2e)* %ost(* $#' .ou(' #2o(2e

(ots of effo)ts #%(u'#" 's)u3to# of $%t2tes0

;0A "oo' ($*out optimizes t)e operation costs $#'

increases t)e profits.


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4."AT#!S 'N"$&EN'N( P$ANT $A%#&T

10 O3e)$to# )e,u)e&e#ts

50 S9e of o3e)$to#s

70 S$fet* $s3e%ts:0 Te%h#o(o"* $s3e%ts

;0 S*ste&s 'es"#


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-. Entrance of the 3($#t shou(' !e to.$)'s mainroad fo) e$se # e#t)$#%e of the 2$)ous 2eh%(es0

50 W$)ehouse shou(' !e $t the )e$) s'e o) o# o#e

s'e of the 3($#t

70 T)u%s !)#"#" the &$te)$(s to the 3($#t e#te) f)o&$ separate entrance th$# the &$# e#t)$#%e use'

fo) 2sto)s4 "uests $#' &3o)t$#t 3e)so#s0

:0 The)e shou(' !e e#ou"h $)e$ fo) 3$)#" of the

t)u%s outs'e the 3($#t so th$t )e%e3t $#' 's3$t%hof the &$te)$(s s eff%e#t $#' .thout (oss of t&e0

SYSTE6@3($#tARRANGE6ENT AND LAYOUT


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;0 aintenance dep$)t&e#t shou(' !e %(ose to the!)e$'o.#-3)o#e 'e3$)t&e#ts0


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$A%#&T AN ASPETS #" S%STE ES'(N

Types of materials )andled @Po.'e)4

L,u'4 G$ses

Types of plant and mac)inery @S&$(( o)

!"0

C(&$t% %o#'to#s @Co('4 hot4 )$#s4 .#'*

A2$($!(t* of 3o.e) @%o$(/ "$s/ o( !$se' o*ementof &$te)$(s $#' &e#

Futu)e 3($#s


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EFFECT OF LOCATION ON LAYOUT

-1

Ne$)#ess to %)t%$( #st$(($to#s (e$e)o')o&e4 )$(.$* st$to#4 '$&4 u#2e)st*4&(t$)* !$se4 &o#u&e#ts of hsto)%$(

&3o)t$#%e $#' othe) #'ust)$( u#ts h$2e#f(ue#%e o# the s*ste&s 'es"# of the 3($#t0 T$ 6$h$( $t A")$4 !u(t .th .hte &$)!(e &$*

!e $'2e)se(* $ffe%te' !* the "$s fu&es f)o&

6$thu)$ )ef#e)*0 6#st)* of E#2)o#&e#t h$s 'e%'e' #ot to3e)&t $#* #'ust)$( u#t # the 3e)3he)* of ;&0


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EFFECT OF LOCATION ON LAYOUT

- 5

I# %$se4 $#* #'ust)$( u#t s to !e 3e)&tte'#e$) the T$ 6$h$(4 s3e%$( %$)e s t$e to#st$(( the 3o((uto# %o#t)o( e,u3&e#t0

The (o%$to# of the 3o((uto# %o#t)o(e,u3&e#t .(( !e !$se' o# the ')e%to# of.#'4 .h%h .(( #f(ue#%e the ($*out of thef$%to)*0

R$. &$te)$( sto)$"e *$)' s e3t o# thes'e of the )$(.$* (#e to &9e the %ostof t)$#s3o)t$to# $#' h$#'(#" %ost0


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LAYOUT AND GOERN6ENT

REGULATIONS Le"s($to#s fo) 3)ote%to# f)o& safety )azards

E2e)* 3($#t s su33ose' to h$2e $ %(#% fo) t)e$t&e#t

D)e%to# to t$e %$)e of /asic needs of t)e 0or1men E2e)* 3($#t h$s to 3)o2'e sh$'es4 .$sh)oo&s4 to(ets $#'

%$#tee# fo) the .o)e)s0 Co&3($#%e to these "o2e)#&e#t$( )e"u($to#s )e,u)es

the 3($#t ($*out to !e su%h th$t these f$%(tes $)e$2$($!(e # )e,u)e' &e$su)es $#' $t con*enientplaces0

S&($)(*4 "o2e)#&e#ts h$2e !)ou"ht out )e"u($to#s$!out en*ironmental protection .h%h #f(ue#%e the($*out of the 3($#t0


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TYPES OF LAYOUT

P)o%ess L$*out P)o'u%t L$*out F8e' Posto#L$*out


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Aprocess layoutconsists of a functional grouping of equipment oractivities that do similar work.

Examples: G$)&e#t f$%to)* 3)o'u%#" h$(f s(ee2e sh)ts4 fu(( s(ee2e sh)ts4 3$#ts$#' suts0legal ofces, shoe manuacturing, jet engine turbine blades,and hospitals use a process layout.

Advantages 1.include a lower investment in equipment

2.the diversity o jobs inherent in a process layout can lead to

increased worer satisaction.

Disadvantages1.high movement and transportation costs,

2.more complicated planning and control systems

!.higher worer"sill requirements

#.longer total processing time

$.higher in"process inventory or waiting time


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PROCESS LAYOUT

L$the 1

L$the 5

L$the 7

6((#"

6$%h#e

Ftt#" T$!(e 1

Ftt#" T$!(e 5

Ftt#" T$!(e 7

We('#" 6/C - 1

We('#" 6/C - 5P$#t Sho3

S'e E#t)*

6$# E#t)*

Wo) Sho3 Off%eA)

Co&3)esso)

P)o'u%t A

P)o'u%t B

F(o. of .o) s #ot st$#'$)'9e'P($#t 3)o'u%es $ 2$)et* of 3)o'u%tsSo&e of the 3)o%esses / o3e)$to#s

&"ht !e %o&&o#0

DONE FRO6 BOO


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Aproduct layoutis an arrangement based on the sequence ofoperations that are performed during the manufacturing of a good ordelivery of a service.

Examples: %aundry,winemaing industry, credit card processing,

&ubway sandwich shops, paper manuacturers, insurance policyprocessing, and automobile assembly lines.

Advantages1.less material handling

2.simple planning and control systems.

!.lower labor sills

#.shorter processing times

$.lower wor"in"process inventories

Disadvantages

1.breadown at one worstation can cause the entire process to shutdown'

2. a change in product design or the introduction o new products mayrequire major changes in the layout

!.limiting (e)ibility


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C($ssf%$to#

$#'

&$)#" of

%(othes

W$sh#"

6$%h#eD)*e)

Ste$&

3)ess

Sto)$"e

A)e$ fo)

P)esse'

%(othes

De(2e)*

Cou#te)

PRODUCT LAYOUT OF

LAUNDRY

To 3)o'u%e o#e st$#'$)' 3)o'u%t # ($)"e 2o(u&es0 E$%h u#t 3)o'u%e' u#'e)"oes s$&e se,ue#%e of o3e)$to#s $#' uses

s$&e f(o. of .o)0 The .o) %e#te)s $#' e,u3&e#ts $)e $))$#"e' # $ (#e fo) %o#t#uous

o3e)$to#0


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EA6PLES OF PRODUCT

LAYOUT

Asse&!(* (#e fo) $)-%o#'to#e)4

C$) &$#uf$%tu)#" u#t4

C$) .$shes $#' C$#tee# f$%(tes

L$u#')*0


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FIED POSITION LAYOUT

F8e'-3osto# ($*out s use' fo) 3)o'u%ts4 .h%h$)e ethe) 2e)* !" # s9e @.e"ht/2o(u&e o) 2e)*%)t%$( $#' t s #ot fe$s!(e o) 'es)$!(e to &o2ethe 3)o'u%t $#' 3)o'u%t )e&$#s # o#e 3osto#o#(*0

6e#4 &$te)$(s4 e,u3&e#t $#' too(s $)e !)ou"htto the 3)o'u%t fo) e8e%uto# of the .o)0

Bu('#" of s3$%e shutt(e4 tu)!#es4 $)%)$fts $#'sh3 use f8e'-3osto# ($*out $s t s #ot fe$s!(eto &o2e these 3)o'u%ts 'ue to the) s9e o).e"ht0


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CO6BINATION LAYOUT - 1

I# $# #'ust)$( 3($#t4 t s 'ff%u(t to %o#f#e too#e t*3e of ($*out o#(* 0e0 3)o%ess o) 3)o'u%t($*out0

It !e%o&es #e%ess$)* to use 3)o%ess ($*out fo)so&e of the $%t2tes $#' to use 3)o'u%t ($*outfo) %e)t$# othe) $%t2tes # the s$&e 3($#t0

Ce&e#t &$#uf$%tu)#" &$* #ee' 3)o%ess ($*out

fo) )$.-&$te)$( 3)e3$)$to#4 .h%h )e,u)e%)ush#"4 ")#'#" $#' &8#" of the 2$)ous )$.-&$te)$(s su%h $s (&e-sto#e4 %($*4 !$u8te $#')o#-o)e0


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O#%e the )$. &$te)$(s $)e 3)e3$)e' $#'%o#2e)te' #to )$.-&e$( !* &8#" 'ffe)e#t )$.&$te)$(s # 3)e'ete)e' 3)o3o)to#43)o'u%to# 3)o%esses su%h $s 3)e-he$t#"4 3)e-%$(%##"4 %$(%#$to#s fo) %o#2e)so# of )$.-&e$( #to %(#e) $#' %oo(#" of %(#e) .ou('use 3)o'u%t ($*out0

Wth# the 3($#t4 .o)sho3 $%t2tes $)e$))$#"e' !* us#" 3)o%ess ($*out4 .he)e$s the3$%#" $#' 's3$t%h o3e)$to#s of the %e&e#tth)ou"h t)u%s #ee' 3)o'u%t ($*out0


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If 'ffe)e#t &o'es of 's3$t%hes $)e $'o3te' su%h $s's3$t%h !* )$( @!oth !* !$"s $#' !u( %o#t$#e)s4 se$@!$"s $#' !u( (o$'#" o) !* )o$' # t)u%s @!$"s o) #!u( %o#t$#e)s4 the 's3$t%h o3e)$to#s .ou(' #ee'

3)o%ess ($*out0 I# %$ses of )e3$)s of (# # $ %e&e#t 3($#t4 .h%h

%$##ot !e &o2e'4 $ f8e' ($*out s to !e use'0

It s %(e$) f)o& the e8$&3(e of %e&e#t 3($#t th$t $ !"3($#t #ee's $33(%$to# of $(( the th)ee t*3es of ($*outsfo) 'ffe)e#t $33(%$to#s o) $ %o&!#$to# of $(( the($*outs fo) &eet#" the )e,u)e&e#ts of ts tot$(o3e)$to#s0


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C($*

Y$)'

C($*Y$)'

C($*

Y$)'

C($*Y$)'

C($*

Y$)'

R$.

6((

ESP

C*%(o#e

Che*

B(e#'#"S

to)$"e%*%(o#e

I#(et %h$&!e)

Of (#

Rot$)* (#

C(#e) %oo(e)

Ce&e#t

6((

CO6BINATION LAYOUT CASE

OF A CE6ENT PLANT

P)o%ess ($*out fo) $ 3o)to# of

Ce&e#t 3($#t

P)o'u%t ($*out fo) $ 3o)to# of

Ce&e#t 3($#t

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8bfc4L13 Layout

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