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Welcome Engineered Wood Flooring Days Building Profits through Technology
Welcome
Engineered Wood Flooring DaysBuilding Profits through Technology
Wächter PackautomatikWächter Packautomatik
Specialist in the modern technologyfor packaging machines
Facts & figuresFacts & figuresFamily‐owned company Founded in 1975 by Mr Ferdinand WächterNow his son Mr Stefan Wächter runs the businessLocated in Bad Wünnenberg Haaren GermanyLocated in Bad Wünnenberg‐Haaren, Germany 135 employees, 20 of them are traineesWorld wide actingCustomers of the food and beverage industry, the flooring industry and many other sectorsflooring industry and many other sectorsAnnual turnover: 17 Mio. €
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Success story & philosophySuccess story & philosophy
Our success story Our philosophyOur success storywhich goes back almost 40 years is based on
The complete consideration of‐ Planning‐ Construction
Our philosophyis to develop machines according to the requirements of the customers which not only guarantee excellent performance and reliability but also‐ Construction
‐ Automation‐ And manufacturing‐ Up to the commissioningof custom‐made machines in the
performance and reliability but also the highest degree of flexibility.
of custom‐made machines in the packaging technology sector
Qualified personnel due to a high numberof traineesRichness of ideas, experience and know howA high extent of in‐house productionFlexibilityGlobal thinking
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Product rangeProduct range
Packaging machines‐ Tray and wrap‐around packaging
machines‐ Tray and crate erectorsy‐ Continuous packaging machines
PalletizersTransport technologyRobots (Pick & Place)Robots (Pick & Place)
Special solutions for the flooring industryClip insertion machinesUnderlayment application machinesRandom length handling
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ImpressionsImpressions
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Development in the flooring industryp g y
300
200
250Packaging machines
100
150
200
Die
len/
min
Plan
ks/m
in
Underlayment application machines
50
100D Underlayment application machines
Clip insertion machines S5000Clip insertion machines S9000
1994 1996 1998 2000 2002 2004 2006 2008 2010 2012Verpackungsmaschinen 30 30 60 80 120 140 160 200 250 270Trittschallanlagen 40 60 80 120 140 160 170 180Feder S5000 0 80 80 80Feder S9000 0 120 160 160 180
0
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Innovative equipmentfor the flooring industryfor the flooring industry
Packaging machine „Cartojet“( h )For trays (with cover) or
Wrap‐around‐casesUp to 32 trays or w‐a‐cases/minAdjustment rangeAdjustment range
Widths from 90 – 640 mmLengths from 300 – 1.400 mm
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Packaging machinesPackaging machines
Infeed and stacking station
Gluing by means of hotmelt
Outfeed of the loaded trays
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Innovative equipmentfor the flooring industryfor the flooring industry
Clip insertion machinesClip insertion machinesFor the insertion of plastic clips according to Välingespecifications into the narrow side of laminate or parquetplanks
Type S9000Max. 160 planks/min + power reserveAdjustment range for a plank width of 80 ‐ 340 mm
Type S5000Max. 80 planks/min Adjustment range for a plank width of 100 ‐ 340 mm
Machine versionsSeparate clip insertion machine with transport system behind the DETIntegrated into the DET
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Innovative equipmentfor the flooring industryfor the flooring industry
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Innovative equipmentfor the flooring industryfor the flooring industry
Clip insertion machinesClip insertion machinesFor the insertion of plastic clips according to Välingespecifications into the narrow side of laminate or parquetplanks
Type S9000Max. 160 planks/min + power reserveAdjustment range for a plank width of 80 ‐ 340 mm
Type S5000Max. 80 planks/min Adjustment range for a plank width of 100 ‐ 340 mm
Machine versionsSeparate clip insertion machine with transport system behind the DETIntegrated into the DET
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Clip insertion machinesClip insertion machines
Magazine for the mats of clips
S i f h i l li
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Separation of the mats to single clips
Random length nestingRandom length nesting
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Random lengthRandom length
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ReferencesReferences
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QuestionsQuestions
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Baumer Inspection GmbHBaumer Inspection GmbH
Surface inspection and process monitoring
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The Baumer Group
Baumer – an international family‐yowned enterprise:
Headquarters in Frauenfeld, SwitzerlandAround 2.400 employees worldwide 34 locations in 16 countriesInnovative sensors and sensor systems
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Baumer Inspection GmbH
Total solutions for surface inspection 30 Years of experience in industrial vision technology300 Inspection machines installed worldwide
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300 Inspection machines installed, worldwide
Modular camera systems in flooring productiony g p
Flooring productionFlooring production
Board inspection and automatic repairing
Plank inspection EDGE inspection 5G Clip inspectionBoard inspection and automatic repairing
Plank inspection EDGE inspection 5G Clip inspection
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p gp g
Modular camera systems in flooring productiony g p
ColourBrain® : More than 150 installations in flooring production worldwide
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Colour Brain®: sorting and process monitoringg p g
Optical inspectionp p100% control of quality
standardized sorting and grading
Process controlDetection of hot spots in production
Quality management
Early warnings on production drifts Control of quality and production
Quality managementAnalysis of production quality with regard to time, product and personsQuality management in every office
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Q y g y
Repair Scanner for plywood and parquetp p y p q
Advantages of the Baumer ColourBrain® scanner:
Designed with very high resolution to see smallest defects 3 – 6 cameras in a line for resolution of 0,25 mm in X / Y / Z direction.
Designed with 3 different camera modules to see all kind of defects 3D modules to measure the depth, the width and the contour of knotholes or cracks.Scatter modules to measure hardness of wood.Intensity modules to see what is bright or dark.y g
Designed with many different algorithms to classify a deviation in wood. The combination of all images and information enables the Baumer scanner to decide what is to be repaired and what is a normal and good wood structure.
Customized repairing rules. Rules for definition of routing, what to fill with 1K and what to fill with 2K.
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ColourBrain® Flooring plank inspectiong p p
Installation at KAINDL
in HOMAG profiling line
in front of Wächter automatic packaging
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Colour Brain®: The modular camera systemy
Colour moduleIlumination in white daylight
Colour defectscolour too colour too
StainVeneer colour variationsColour shades
Referencecolour too
light (yellowish)
colour too dark (reddish)
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Colour Brain®: Measuring Colour Shiftsg
ΔH: difference in luminace
ΔF: difference in colour appearance
ΔS diff i i h
ΔLab: difference in global colour shade.
(shown as pseudo“ Lab graph)
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ΔS: difference in image sharpeness (shown as „pseudo Lab graph)
Colour Brain®: The modular camera systemy
3D ModuleLaser 3D camera system
CracksHoles or knotsDentsDents
Crack / Split Open Knot
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ColourBrain® EDGE inspectionp
Inspection of clip position at Meister Werke, Rüthen, Germany
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Inspection of clip position at Meister Werke, Rüthen, Germany
ColourBrain® automatic inspection of clip positionp p p
1. Clip ok
2 Cli i i i2. Clip is missing
3. Clip in wrong positionp g p
4. Clip misangled, not fully injected
5. Clip turned
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QuestionsQuestions
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