Owner's Manual

£RaFTSMgN20.0 HPELECTRIC STAR-l:46" MOWER6 SPEED

GARDEN TRACTQR

Model No.917;.273011

• Safety• Assembly• Operation• Maintenance

-, Repair Parts

CAUTION:Read and follow all

Safety Rules and Instructionsbefore operating this equip-ment.

For answers to your questionsabout this product, Call:

1-800-659-5917Sears Craftsman Help Line5 am - 5 pm, Mon - Sat

Sears, Roebuck and Co., Hoffman Estates, IL 60179

....2Safe_!Sul_s:::_....'...-7.':._..-_.,_.... .......... "........ 2Prod_Specificat!ons ........................... 5Assembly.,,L.J.L ...................................... 8Opefa_... .................................... 12IV_enance Schedule .............. . .......... 19

Maintenance ......................................... 19

Service and Adjustments ...................... 23Storag--'_................................................. 31Troubleshooting .................................... 32Repair Parts ......................................... 35

. Pandering ....................... Back Cover

-.,..

LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIBING EQUIPMENT

For _ (2) years from the date of purchase, if this Craftsman Riding Equipment is main-tai_td; Jubdcated and tuned up according to the instructions in the owner's manual,Sea_s Will repair or replace, free of charge, any parts found to be defective in material orworkmanship.This Warranty does not cover:.• Expendableitemswhich become worn during normal use, such as blades, spark

plugs, air cleaners, belts, etc.• Tire replacement or repair caused by punctures from outside objects, such as nails,

thorns, stumps, or glass.• Repairs necessary because of operator abuse, negligence, improper storage or acci-

dent or the failure to maintain the equipment according to the instructions contained inthe owner's manual.

• Riding equipment used for commercial or rental purposes.

LIMITED 90 DAY WARRANTY ON BATTERY

For ninety (90) days from date of purchase, if any battery included with this riding equip-ment proves defective in material or workmanship and our testing determines the bat-tery will not hold a charge, Sears will replace the battery at no charge. In-home warrantyservice on your Craftsman riding equipment is available at no charge for 30 days fromthe date of purchase. Please contact your nearest service center. After 30 days from thedate of purchase, warranty service is available by taking your Craftsman riding equip-ment to your nearest Sears Service Center. (In-home warranty service will still be avail-able after 30 days from the date of purchase but a standard trip charge will apply)_ Thiswarranty applies only while this product is in the United States. This Warranty gives youspecific legal rights, and you may also have other rights which may vary from state tostate.

Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179

GENERAL OPERATI0_I

• Read, understand, and follow all instruc-tions in the manual and on the machinebefore starting.

• Only allow responsible adults, who arefamiliar with the instructions, to operatethe machine.

• Clear the area of objects such as rocks,toys, wire, etc., which could be pickedup and thrown by the blade.

• B_esu_bthe a_a is clear of other peoplebefore mowing. Stop machine if anyoneenters the area.

2

• Never carry passengers.• Do not mow in reverse unless absolute-

ly necessary. Always look down andbehind before and while backing.

• Be aware of the mower discharge direc-tion and do not point it at anyone. Donot operate the mower without either

• the entire grass catcher or the guard inplace.

• Slow down before tuming.• Never leave a running machine unat-

tended. Always turn oft blades, set park-ing brake, stop engine, and removekeys before dismounting.

•Tum off blades when not mowing.• Stop engine before removing grass

catcher or unclogging chute.• Mow only in daylight or good artificial

light.• Do not operate the machine while under

the influence of alcohol or drugs.• Watch for traffic when operating near or

crossing roadways.• Use extra care when loading or unload-

ing the machine into a trailer or truck.

SLOPE OPERATION

Slopes are a major factor related to loss-of-control and tipover accidents, whichcan result in severe injury or death. Allslopes require extra caution. If you cannotbackup the slope-or if you feel uneasy onit, do not mow it.DO:• Mow up and down slopes, not across.• Remove obstacles such as rocks, tree

limbs, etc.• Watch for holes, ruts, or bumps. Uneven

terrain could overturn the machine. Tall

grass can hide obstacles.• Use slow speed. Choose a low gear so

that you will not have to stop or shiftwhile on the slope.

• Follow the manufacturer's recommen-

dations for wheel weights or counter-weights to improve stability.

_, Use extra care with grass catchers orother attachments. These can changethe stability of the machine.

• Keep all movement on the slopes slowand gradual. Do not make suddenchanges in speed or direction.

• Avoid starting or stopping on a slope. Iftires lose traction; disengage the bladesand proceed slowly straight down theslope.

DO NOT:

• Do not tum on slopes unless necessary,and then, tum slowly and graduallydownhill, if possible.

• Do not mow near drop-offs, ditches, orembankments. The mower could sud-

denly tum over if a wheel is over theedge of a cliff or ditch, or if an edgecaves in.

• Do not mow on wet grass. Reduced-- _n ceuld cause sliding.

• Do nottry to stabilize the machine byputtingyour foot on the ground.

• Do not use grass catcher on •steepslopes.

CHILDREN

Tragic accidents can occur if the operatoris not alert to the presence of children.Children are often attracted to themachine and the mowing activity. Neverassume that children will remain where

you last saw them.• Keep children out of the mowing area

and under the watchful care of another

responsible adult.• Be alert and tum machine off if children

enter the area.• Before and when backing, look behind

and down for small children.• Never carry children. They may fall off

and be seriously injured or interfere withsafe machine operation.

• Never allow children to operate themachine.•

• Use extra care when approaching blindcomers, shrubs, trees, or other objectsthat may obscure vision.

SERVICE• Use extra care in handling gasoline and

other fuels. They are flammable andvapors are explosive.- Use only an approved container.- Never remove gas cap or add fuel

with the engine running. Allow en-gine to cool before refueling. Do notsmoke."

- Never refuel the machine indoors.- Never store the machine or fuel

container inside where there is anopen flame, such as a water heater.

• Never run a machine inside a closedarea.

• Keep nuts and bolts, especially bladeattachment bolts, tight and keep equip-ment in good condition.

• Never tamper with safety devices.Check their proper operation regularly.

• Keep machine free of grass, leaves, orother debris build-up. Clean oil or fuelspillage. Allow machine to cool beforestoring.

• Stop and inspect the equipment if youstrike an object. Repair, if necessary,

3

before restarting.• Never make adjustments or repairs with

theengine running.• Grass catcher components are subject

to wear, damage, and deterioration,which could expose moving parts orallow objects to be thrown. Frequentlycheck components and replace with

• Be sure the area is clear of.other peoplebefore_m___owi_ng._S_topmachine if anyoneenters the.area.

• Never carry passengers.• Do not mow in reverse unless absolute-

ly necessary. Always look down andbehind before and while backing.

• Never carry children. They may fall offand be seriously injured or interfere withsafe machine operation.

• Keep children out of the mowing areaand under the watchful care of another

responsible adult.• Be alert and tum machine off if children

enter the area.

• Before and when backing, look behindand down for small children.

,_Look for this symbol to point out impor-tant safety precautions. It means CAU-TION!!! BECOME AWARE!!! YOUR SAFE-TY IS INVOLVED.

-_CAUTION: In order tO prevent acciden-

tal starting when setting up, transporting,adjusting or making repairs always discon-nect spark plug wire and place wire whereit cannot contact spark plug.

manufacturer's recommended parts,when necessary.

• Mower blades are sharp and can cut.Wrap the blade(s) or wear gloves, anduse extra caution when servicing them.

• Check brake operation frequently.Adjust and service as required.

• Mow up and down slopes (15 ° Max), notacross.

• Remove obstacles such as rocks, treelimbs, etc.

• Watch for holes, ruts, or bumps. Uneventerrain could overtum the machine. Tall

grass can hide obstacles.• Use slow speed. Choose a low gear so

that you will not have to stop or shiftwhile on the slope.

• Avoid starting or stopping on a slope. Iftires lose traction, disengage the bladesand proceed slowly straight down theslope.

° Do nottum on slopesunless necessary,and then, tum slowly and graduallydownhill, if possible.

,_WARNING: The engine exhaust fromthis product contains chemicals known tothe State of Califomia to cause cancer,birth defects, or other reproductive harm.

4

PRODUCT. SPECIFICATIONS-

GASOLINE

c crrY._3.5 GALLONS

UNLEADEDREGULAR

OILTYPE

(API-SF/SG/SH):

SAE 10W-30

(above32°1)SAE 5W-30

(below32°1)

OIL CAPACITY: W/FILTER: 4.2 PINTSW/O FILTER: 3.7 PINTS

iSPARK PLUG: Champion RC12YC(GAP: .040")GROUND SPEED HI:

I(MPH): 0.71.4

LO:1.7

3.35.4

2.1

TIRE PRESSURE: FRONT: 14 PSIREAR: 10 PSI

CHARGINGSYSTEM:

BATTERY:

15 AMPS @ 3600 RPM

AMP/HR: 35MIN. CCA: 280CASE SIZE: U1R

BLADE BOLT 27-35 FT. LBS.

CONGRATULATIONS on your purchaseof a Craftsman Tractor. It has beendesigned, engineered and manufacturedto give you the best possible dependabilityand performance.Should you experience any problem youcannot easily remedy, please contact yournearest Sears Authorized Service Center.

We have competent, well-trained techni-cians and the proper tools to service orrepair this tractor.Please read and retain this manual. The

instructions will enable you to assembleand maintain your tractor properly. Alwaysobserve the =SAFETY RULES".

MAINTENANCE AGREEMENT

A Sears Maintenance Agreement is avail-able on this product. Contact your nearestSears storefor details.

CUSTOMER RESPONSIBILITIES• Read and observe the safety rules.• Follow a regular schedule in maintain-

ing, caring for and using your tractor.• Follow the instructions under =Mainte-

nance" and "Storage" sections of thisowner's manual.

_I_WARNING: This tractor is equippedwith ;_n internal combustion engine andshould not be used on or near any unim-proved forest-covered, brush-covered orgrass-covered land unless the engine'sexhaust system is equipped with a sparkarrester meeting applicable local or statelaws (if any). If a spark arrester is used, itshould be maintained in effective workingorder by the operator.In the state of California the above isrequired by law (Section 4442 of theCalifomia Public Resources Code). Otherstates may have similar laws. Federallaws apply on federal lands. A sparkarrester for the muffler is available throughyour nearest Sears Authorized ServiceCenter (See REPAIR PARTS section ofthis manual).

5

PARTS BAG CONTENTS SHOWN FULL SIZE

( (1) Shoulder Bolt'J 5/16-18

'iiiiiii"

(1) Washer17/32 x 1-3/16 x 12 Gauge

I (1) Knob

I

1_ _uts @ ___RSe°_P_ingeSr Spdngs

,.,wo_.°oI_3/16 x 3/4 x 16 Gauge ! I

6

Parts packet separately in carton

!;I

VideoCassette

MulcherPlate

HiPads Bag

Seat

Steering Wheel

Manual

il I

Parts Bag contents not shown full size

(2) ShoulderBolts

(2) Keys

SteeringWheel Insert

Slope Sheet

(_(2) Washers 3/8x 7/8 x 14 Ga.,

(2) Centedock

Nuts (2) GaugeW11eels

t" -?, tlU (2)LatchHook

Assemblies

'p"(2) FrontUnk Assemblies

SteeringSleeve "

SteedngSleeveExtension

7

Yournew tractor has been assembledat the factory with exceptionof those parts leftunassem_bledfor shipping purposes. To ensure safe and proper operation of your tractorall parts and hardware you assemble must be tightened securely. Use the correct toolsas necessary to insure proper tightness. Review the video cassette before you begin.

TOOLS REQUIRED FORASSEMBLYA socket wrench set will make assemblyeasier. Standard wrench sizes you needare listed below.

(1) 9/16" wrench(1) 1/2" wrench(1) Utility knife(1)Pliers

(1) 3/4" Socket w/drive rachet

(1) Phillips Screw-driver

(1) "i3repressuregauge

When right or left hand is mentioned inthis manu_,,it-means, from your point ofview, when you are in the operating posi-tion (seated behind the steering wheel).

TO REMOVE TRACTOR FROMCARTON

UNPACK CARTON

• Remove all accessible loose parts andparts boxes from shipping carton (Seepage 6).

• Cut, from top to bottom, along lines onall four comers of shipping carton, andlay panels flat.

• Remove mower and package materials.• Check for any additional loose parts or

_boxes and remove.

BEFORE ROLLING TRACTOR OFFSKIDATTACH STEERING WHEEL

• Remove hex bolt, lock washer and largefiat washer from steering shaft.

• Position front wheels of the tractor so

- they are pointing straight forward.• Slide the steering sleeye over the steer-

ing shaft.• Align tabs and press steering sleeve

extension into bottom of steering wheel.• Position steering wheel so cross bars

are horizontal (left to right) and slideonto steering wheel adapter.

• Secure steering wheel to steering shaftwith hex bolt, lock washer and large flatwasher previously removed. Tightensecurely.

Wheel Insert

2_Hex Bolt

_Lock Washer

Large Flat

Washer

__..__/ SteeringStee_na _ / Wheel

_ AdapterWheel

Steering_ TabsSleeve IExtension

Ir

SteeringSleeve

• Snap steering wheel insert into centerof steering wheel.

• Remove protective materials from trac-tor hood and grill.

IMPORTANT: Check for and remove anystaples in skid that may puncture tireswhere tractor is to roll off skid.

TO ROLL TRACTOR OFF SKID (SeeOperation section for location andfunction of controls)

• Press lift lever plunger and raise attach-ment lift lever to its highest position.

• Release parking brake by depressingclutch/brake pedal.

• Place gearshift lever in neutral (N) posi-tion.

• Roll tractor forward off skid.

8

HOWTO SET UP YOUR TRACTORCHECK BATTERY• Lift hood to raisedposition.• lf_-hisbattery is put into service after

month and year indicated on label (labellocated between terminals) charge bat-tery for minimum of one hour at 6-10amps. (See "BATTERY" in MAINTE-NANCE section of this manual for charg-ing instructions).

• ii-'"-

INSTALL SEATAdjust seat before tightening adjustmentknob.• Remove cardboard packing on seat pan• Place seat on seat pan and assemble

shoulder bolt. Tighten shoulder boltsecurely.

• Assemble adjustment knob and fiatwasher loosely. Do not tighten.Lower seat into operating position andsit on seat. -

• Slide seat until a comfortable position isreached which allows you to pressclutch/brake pedal all the way down.

• Get off seat without moving its adjustedposition.

• Raise seat and tighten adjustment knobsecurely.

L

Seat Pan

ShoulderBolt

Seat\

Adjustment Knob

Rat Washer

CHECK TIRE PRESSURE

The tires on your tractor were overinflatedat the factory for shipping puq)oses.Correct tire pressure is important for bestcutting performance.• Reduce tire pressure to PSI shown in

=PRODUCT SPECIFICATIONS" on page5 of;this manual.

CHECK BRAKE SYSTEM

After you leam how to operate your tractor,check to see that the brake is propadyadjusted. See =TO ADJUST BRAKE" in theService and Adjustments section of thismanual.

INSTALL MOWER AND DRIVE BELTBe sure tractor is on level surface andmower suspensionarms are raised withattachment lilt control. Engage parkingbrake.• Cut and remove ties securing anti-sway

bar and belts. Swing anti-sway bar toleftside of mower deck.

• Slide mower under tractorwith dis-charge guardto right sideof tractor.

9

IMPORTANT: Check belt for proper rout-ing in all mower pulley grooves. Installbelt into electric clutch pulley groove.• Install one front link in top hole of the

right hand front mower bracket and righthand front suspension bracket. Retainwith two single loop retainer springs asshown.

• Install second front link in left hand

front suspension bracket only andretain with single loop retainer spring asshown.

• Tum height adjustment knob counter-clockwise until it stops.

• Lower mower linkage with attachmentlift control.

• Place the left hand suspension arm oninward pointing deck pin. If necessary,rock and r._aisefront of mower to aligndeck pin with the hole in suspensionarm. Retain with double loop retainerspring with loops down as shown.

• Slide left side of mower back and installthe unattached front link in top hole ofthe left hand front mower bracket.

Retain with single loop retainer springas shown.

° Place the right hand suspension arm on

ShoulderBoR

ChassisBracket

Double LoopRetainer Spring(Inward pointingdeck pins)

inward pointing deck pin. If necessary,rock and raise front of mower to aligndeck pin with the hole in suspensionarm. Retain with double loop retainerspring with loops down as shown.Connect anti-sway bar to chassis brack-et under left footrest and retain withdouble loop retainer spring.Tum height adjustment knob clockwiseto remove slack from mower suspen-sion.

Raise mower to highest position.Assemble gauge wheels (See "TOADJUST GAUGE WHEELS" in the

Operation section of this manual).

CHECK MOWER LEVELNESS

For best cutting results, mower should beproperly leveled. See =TO LEVELMOWER HOUSING" in the Service and

Adjustrnents section of this manual.

CHECK FOR PROPER POSITION OFALL BELTS

See the figures that are shown for replac-ing motion, mower drive, and mower bladedrive belts in the Service and Adjustmentssection of this manual. Verify that the

SuspensionArms Front

SuspensionBrackets

Front MowerBracket

ElectricClutch

Front

GaugeWheel

3/8 Washer 3/8-16CenterLocknut

Use PliersforRetainer Springs

4r_Double LoopRetainer Spri.'ng

Anti-SwayBar

Idler

Pulley

Single LoopRetainer Spdngs

Discharge Guard

10

belts are muted correctly.INSTALL MULCHER PLATE• Install two latch hooks to mulcher plate

u_g screw, washer, lock washer, andweld nut as shown.

NOTE: Pre-assemble weld nut to latchhook by inserting weld nut from the topwith hook pointing down. Tighten hard-ware securely.

. Raise and hold deflector shield in upright position.

• Place front of mulcher plate over front ofmower deck opening and slide intoplace, as shown.

• Hook front latch ir_tohole on front ofmower deck.

- Hook rear latch into hole on back ofmower deck.

ACAUTION: Do not remove discharge

guard fP6m-m_w_-r. Raise and hold guardwhen attaching mulcher plate and allow itto rest on plate while in operation.

TO CONVERT TO BAGGING ORDISCHARGING

:_Simply remove mulcher plate and store ina safe place. Your mower is now ready fordischarging or installation of optional grasscatcher accessory.NOTE: It is not necessary to change

: blades. The mulcher blades are designed: for discharging and bagging also.

Weld NutHookPoints

WeldNut

LatchHook

Nut

Please review the fonowi'ng checklist:/ All assembly instructions have been

completed.4" No remaining loose parts in carton.4' Battery is properly prepared and

charged. (Minimum 1 hour at 6 amps).4' Seat is adjusted comfortably and tight-

ened securely./ All tires are propedy inflated. (For ship

ping purposes, the tires wereoverinflat-ed at the factory).

/ Be sure mower deck is properly leveledside-to-side/front-to-rear for best cuttingresults. (Tires must be properly inflatedfor leveling).

/ Check mower and drive belts. Be sure

they are routed properly around pulleysand inside all belt keepers.

,/Check wiring. See that all connectionsare still secure and wires are propedyclamped.

While learning how to use your tractor, payextra attention to the following importantitems:4' Engine oil is at proper level.,/Fuel tank is filled with fresh, clean, regu-

lar unleaded gasoline.,/Become familiar with all controls - their

location and function. Operate them•before you start the engine.

/ Be sure brake system is in safe operat-ing condition.

• MulcherPlate

,LockWasher

DeflectorShield

LatchHooks

- 11

These symbols may appear onyour tractor or in literature supplied with the product.Learn and understand their meaning.

E3A .=BATTERY CAUTION OR REVERSE FORWARD FAST SLOW

WARNING

ENGINE ON ENGINE OFF OIL PRESSURE LIGHTS ON OVER TEMP '_LIGHT !

FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFTLOCKED

N H LATTACHMENT REVERSE . NEUTRAL HIGH LOW

CLUTCH ENGAGED

_(_ AI-I'ACHMENT

IGNITION CLUTCH DISENGAGED

PARKING BRAKE

KEEP AREA CLEAR SLOPE HAZARDS

(SEE SAFETY RULES SECTION)

DANGER, KEEP HANDS AND FEET AWAYFREE WHEEL

(Automatic Models only)

12

KNOW YOUR TRACTORREAD THIS OWNER'S MANUAL AND sAFETY RULES BEFORE OPERATING YOURTRACTORCorr_pare-the illustrations with your tractor to familiarize yourseft with the locations ofvarious controls and adjustments. Save this manual for future reference.

Ammeter

Throttle Control

IgnitionSwitch

Ught SwitchPosition

AttachmentClutch Switch

Clutch/BrakePedal

Lift Lever

Plunger

AttachmentUft Lever

ChokeControl

HeightAdjustmentKnob

Parking Brake

Gear ShiftLever

ShiftLever

Our tractors conform to the safety standards of the AmericanNational Standards Institute.

I

ATTACHMENT CLUTCH SWITCH: Used

to engage the mower blades, or other at-tachments mounted to your tractor.MGHT SWITCH: Tums the headlights onand off.THROTTLE CONTROL: Used to control

engine speed.CLUTCH/BRAKE PEDAL: Used for

declutching and braking the tractor andstarting the engine.CHOKE CONTROL: Used when starting acold engine.HEIGHT ADJUSTMENT KNOB: Used to

adjusllltte mower cutting height.GEARSHIFT LEVER: Selects the speedand direction of the tractor.

RANGESHIFT-LEVER: Allows high (H)and low (L) speed for all forward andreverse gears.ATTACHMENT LIFT LEVER: Used toraise and lower the mower deck or other

attachments mounted to your tractor.LIFT LEVER PLUNGER: Used to release

attachment lift lever when changing itsposition.IGNITION SWITCH: Used for starting andstopping the engine.AMMETER: Indicates battery charging (+)or discharging (-).PARKING BRAKE: Locks clutch/brake

into the brake position.

13

The operation of any tractor can result in foreign objects thrown into theeyes, which can result in severe eye damage. Always wear safety glasses

-or eye shields while operating your tractor or performing any adjustments orrepairs. We recommend a wide vision safety mask over spectacles, or stan-dard safety glasses.

HOW TO USE YOUR TRACTOR

Your tractor is equipped with an operatorpresence sensing switch. When engine isrunning, any attempt by the operator toleave the seat without first setting theparking brake will shut off the engine.

TO SET PARKING BRAKE

• Depress clutch/brake pedal into full=BRAKE" position and hold.

• Place parking brake lever in =EN-GAGED" position and release pressurefrom clutch/brake pedal. Pedal shouldremain in =BRAKE" position. Make sureparking brake will hold tractor secure.

Throttle Push-In to Attachment ClutchControl Switch Pull Out To

=Engage"

=Brake"Position

Position

Gear

Pedal =Ddve"Position

STOPPING

)isengag LeverPosition

MOWER BLADES-

• To stopmower blades,=move attach-ment clutchswitchto =DISENGAGED"position.

GROUND DRIVE -

• To stop ground drive, depressclutch/brake pedal into full =BRAKE" po-sition.

• Move gearshift lever to neutral (N) posi-tion.

ENGINE -

• Move throttle control to slow position.NOTE: Failure to move throttle control to

slow I_n a_.. allowing engine to idlebefdi'e st6ppin_j may cause engine to=backfire'.

• Turn ignition key to =OFF-"position andremove key. Always remove key whenleaving tractor to prevent unauthorizeduse.

• Never use choke to stop engine.IMPORTANT: Leaving the ignition switchin any position other than =OFF-"will causethe battery to be discharged, (dead).

NOTE: Under certain conditions when

tractor is standing idle with the engine run-ning, hot engine exhaust gases maycause =browning" of grass. To eliminatethis possibility, always stop engine whenstopping tractor on grass areas.

CAUTION: Always stop tractor com-pletely, as described above, before leavingthe operator's position; to empty grassTHROTTLE CONTROLAlways operate engine at full throttle.• Operating engine at less than full throb

tie reduces the battery charging rate.• Full throttle offers the best bagging and

mower performance.CHOKE CONTROL

Use choke control whenever you are start-ing a cold engine. Do not use to start awarm engine.

• To engage choke control, pull knob out.Slowly push knob in to disengage.

TO MOVE FORWARD AND BACKWARD

The direction and speed of movement iscontrolled by the gearshift lever.• Start tractor with clutch/brake pedal

depressed and-gearshift lever in neutral(N)position.

• Move gearshift and range shift levers todesired position.

• Slowly release clutch/brake pedal tostart movement.

IMPORTANT: Bring tractor to a completestop before shifting or changing gears.Failure to do so wil! shorten the useful lifeof your transaxle.TO ADJUST MOWER CUTTING HEIGHT

The cutting height is controlled by turn-ing the height adjustment knob indesired direction.

• Turn knob clockwise (__.,)to raise cuttingheight.

• Turn knob counterclockwise (_) tolower cutting heighL

14

The cutting height range is approximately1-1/2" to 4-1/2". The heights are mea-sured from the ground to the blade tip withthe engine not running. These heightsareapproximateand may vary dependingupon soil conditions,height of grass andtypes of grass beingmowed.• The average lawn should be cut to

approximately 2-1/2 inches during thecool season and to over 3 inches duringhot months. For healthier and betterlooking lawns, mow often and aftermoderate growth.

• For best cuffing performance, grassover 6 inches in height should bemowed twice. Make the first cut rela-tively high; the second to desired height.

TO ADJUST GAUGE WHEELS

Gauge wheels are properly adjustedwhen they are slightly off the ground whenmow(_t fs_t'ttle _-dsired cutting height inoperating position. Gauge wheels thenkeep the deck in proper position to helpprevent scalping in most terrain condi-tions.• Adjust gauge wheels with tractor on a

flat level surface.• Adjust mower to desired cutting height

(See "TO ADJUST MOWER CUTTINGHEIGHT" in the Operation section ofthis manual).

• With mower in desired height of cut po-sition, gauge wheels should be assem-bled so they are slightly off the ground.Install gauge wheel in appropriate holewith shoulder belt, 3/8 washer, and 3/8-i6 Iocknut and tighten securely.

• Repeat for opposite side installinggauge wheel in same adjustment hole.

GaugeMountingBracket

3/8-16Locknut Shoulder Bolt

3/8 Washer Gauge Wheel

TO OPERATE MOWERYour tractor is equipped with an operator

...presence sensing switch. Any attempt bythe operator to leave the seat with the

engine running and the attachment clutchengaged wig shut off the engine,¶ _ d_ed height of cut.-" Lower mower with attachment liftcontrol

• :szan mower Dlaaes Dy engagmngiltt_ll,;ll-ment clutch control. .....

• TO STOP MOWER BLADES -disen-

ge attachment dutch control.AUTION: Do not operate the mower

without either the entire grass catcher, onmowers so equipped, or the dischargeguard in place.TO OPERATE ON HILLS

Attachment ClutchSwitch Pull Out To

"Engage"

Attachment Uft LeverHigh PositiOn

Low.'.-P"Position

..'/

i.'.:"Di,_t_rge"Guard

Push In To

"Disengage"

r

ACAUTION: Do not drive up or downhills with slopes greater than 15 ° and donot drive across any slope. Use the slopeguide provided at the back of this manual.• Choose the slowest speed before start-

ing up or down hills.• Avoid stopping or changing speed on

hills.• If slowing is necessary, move-throttle

control lever to slower position.• If stopping is absolutely necessary,, push

clutcll/brake pedal quickly to brake posi-tion and engage parking-brake.

• Move gearshift lever to 1st gear andrange shift lever to low (L) position. Besure you have alloWed room for.tractorto roll slightly as you restart movement.

• To restart movement, slowly releaseparking brake and clutcli/brake pedal.

• Make all turns slowly.

TO TRANSPORT

• Raise attachment lift to highest positionwith attachment lift control.

• When pushing or towing your tractor, besure gearshift lever is in neutral (N)position. •

• Do not push or tow tractor at more thanfive (5) MPH.

NOTE: To protect hood from damagewhen transpoltifl9 your tractor on a truck .or a trailer, be,sum hood is dosed andsecured to tractor. Use an appropriatemoans of tyinghoodto tractor(rope,cord. 0etc.).

15

ATTACHMENTS

Tow onlythe attachmentsthat are recom-mended by and complywith specificationsof the-manufacturerof your tractor.Usecommonsense when towing.Too heavy ofa load, while on a slope, is dangerous.Tires can lose tractionwith the groundandcause you to lose controlof yourtractor.

• BEFORE STARTING THE ENGINECHECK ENGINE OIL LEVEL

• The engine in your tractor has beenshipped, from the factory, already filledwith summer weight oil.

• Check engine oil with tractor on levelground.

• Unthread and remove oil fillcap/dipstick; wipe oil off. Reinsert the dipstickinto the tube and rest oil fill cap on thetube/D_'n0-t ti_'readthe cap onto thetube. Remove and read oil level. If nec-

essary, add oil until =FULL" mark ondipstick is reached. Do not overfill.

• For cold weather operation you shouldchange oil for easier starting (See =OILVISCOSITY CHART" in the CustomerResponsibilities section of this manual).

• To change engine oil, see the CustomerResponsibilities section in this manual.

ADD GASOLINE

• Fill fuel tank. Use fresh, clean, regular•unleaded gasoline with a minimum of 87octane. (Use of leaded gasoline willincrease carbon and lead oxidedeposits and reduce valve life). Do notmix oil with gasoline. Purchase fuel inquantities that can be used within 30days to assure fuel freshness.

IMPORTANT: When operating in tempera-tures below32°F(0°C), use fresh, clean

..winter grade gasoline to help insure good,_dAweather starting.

RNING: Experience indicates thatalcohol blended fuels (called gasohol orusing ethanol or methanol) can attractmoisture which leads to separation andformation of acids during storage. Acidicgas can damage the fuel system of anengine while in storage. To avoid engineproblems, the fuel system should be emp-tied before stora,(]e of 30 days or longer.Drain the gas tank, start the engine and letit run until the fuel lines and carburetor are

empty.i_,fres_fuel next season. SeeStor_'ge-I_tmct_ns for additional

,, .u,, ,,*-,uusm.i_uvur use engine orcarburetor cleanerproducts in the fuel

k or permanent damage may occur.CAUTION: Fill to bottom of gas tank

filler neck. Do not overfill. Wipe off anyspilled oil or fuel. Do not store, spill or usegasoline near an open flame.TO START ENGINE

When starting the engine for the first timeor if the engine has run out of fuel, it willtake extra crankingtime to move fuel fromthe tank to the engine.• Sit on seat in operating position,

depress clutch/brakepedal and setparking brake.

• Place gear shift lever in neutral (N)position.

• Move attachment clutchto =DISEN-GAGED" position.

• Move throttlecontrolto fast position• Pull choke control out for a cold engine

start attempt. For a warm engine startattempt the choke control may not beneeded.

NOTE: Before starting, read the warm andcold starting procedures below.

• Insert key into ignition and tum keyclockwise to "START" position andrelease key as soon as engine starts.Do not run starter continuously for morethan fifteen seconds per minute. If theengine does not start after severalattempts, push choke control in, wait afew minutes and try again. If engine stilldoes not start, pull the choke control outand retry.

WARM WEATHER STARTING (50 ° FAND ABOVE)

• When engine starts, slowly push chokecontrol in until the engine begins to runsmoothly. If the_engine starts to runroughly, pull the choke control out slight-ly for a few seconds and then continueto push the control in slowly.

• The attachments and ground drive cannow be used. If the engine does notaccept the load, restart the engine andallow it to warm up for one minute usingthe choke as described above.

16

engine to accept small changes in ....speed and load, until the choke controlis fully in. If the engine startsto runr0u--ghly,-pullthe choke control out slight-ly for a few seconds and then continueto push the control in slowly.This mayrequire an engine warm-up period fromseveral seconds to several minutes,depending on the temperature.

• The attachments can be used duringthe engine warm-up periodand mayrequire the choke controlbe pulled outslightly.

NOTE: A high altitude (above 3000 feet)or in cold temperatures (below 32 F) thecarburetor fuel mixture may need to beadjusted for best engine performance.See =TOADJUST CARBURETOR" in theService andAdjustments section of thismanual.

MOWING TIPS• Tire chains cannot he used when the

mower housing is attached to tractor.• Mower should he properly leveled for

best mowing performance. See =TOLEVEL MOWER HOUSING" in the

Service and Adjustments section of thismanual.

• The left hand side of mower should he

used for trimming.• Drive so that clippings are discharged

onto the area that has been cut. Have

-the cut area to the right of the tractor.This will result in a more even distribu-

tion of clippings and more uniform cut-ting.

L • When mowing large areas, start by tum-ing to the right so that clippings will dis-charge away from shrubs, fences, drive-ways, etc. After one or two rounds, mowin the opposite direction making lefthand tums until finished.

• If grass is extremely tall, it should bemowed twice to reduce load and possi-ble fire hazard from dried clippings.Make first cut relatively high; _the secondto the desired height.

• Do not mow grass when it is wet. Wetgrass will plug mower and leave unde-sirable clumps. Allow grass to drybefore mowing.

• Always operate engine at full throttlewhen mowing to assure better mowingperformance and proper discharge ofmaterial. Regulate ground speed by se-lecting a low enough gear to give themower the best cutting performance aswellas the quality of cut desired.

• When operating attachments, select aground speed that will suit the terrainand give best performance of the at-tachment being used.

17

MULCHING MOWING TIPSIMPORTANT:For best performance,keepmower_housing free of built-up grass andtrash_ Clean after each use.

• The special mulching blade will recutthe grass clippings many times andreduce them in size so that as they fallonto the lawn they will disperse into thegrass and not be noticed. Also, themulched grass will biodegrade quicklyto provide nutrients for the lawn. Alwaysmulch with your highest engine (blade)speed as this will provide the best recut-ting action of the blades.

• Avoid cutting your lawn when it is wet.Wet grass tends to form clumps andinterferes with the mulching action. Thebest time to mow your lawn is the earlyafternoo-n.-Atthi_ ][me the grass hasdried and the newly cut area will not beexposed to the direct sun.

• For best results, adjust the mower cut-ting height so that the mower cuts offonly the top one-third of the grassblades. For extremely heavy mulching,reduce your width of cut on each passand mow slowly.

• Certain types of grass and grass condi-tions may require that an area bemulched a second time to completelyhide the clippings. When doing a sec-ond cut, mow across or perpendicular tothe first cut path.

• Change your cutting pattern from weekto week. Mow north to south one weekthen change to east to west the nextweek. This will help prevent matting andgraining of the lawn.

18

CUSTOMER RESPONSIBILrFIES

FILL IN DATESAS YOU COMPLETE '_.4._'_ _.._x_'_ 'r

CheckBrakeC_,n,t_n V" V"CheckTn Pressure l/ V'Check Operator Presence and

RT Inter_o_s,_n_s IV'c .ck ,oo. F=t re iv' v', v"

T L.b_,=_onChart v"O Check Battery Level

R czeen Battery and TerreinaLs/Redlarge v" v"

Check Trensaxle Cooling v"

Adjust Blade Belt(s) Tension v's J

Adjust Motion Drive Belt(s) Tension v's

Check Engine Oil Lev:el v" v"

Chi_g-e EK-gine_O+l I_,, v"

RE Clean Air Filter v'=Clean Air Screen v'= +_

Inspect Mufflar/Spark Arrester v"Replace Oil Filter (If equipped) _.2M

_.. Clean Engine Cooling Fins v'=

Replace Spark Plug v"

Replace Air Filter Paper Cartridge v'=

Replace Fuel Filter v"

1 - Change morn often when operaUng under a heavy load or Inhlgh Sntlent _tu_=.2 - Sendce more ohen when opendS_ In dirty or dusty condltiors.3 - n equlpped wtth oltrdte,r. change dl every 50 hours.4 - _ blMes more olin when mowinO in randy soil

GENERAL RECOMMENDATIONS

The warranty on this tractor does not coveritems that have been subjected to operatorabuse or negligence. To receive full valuefrom the warranty, operator must maintaintractor as instructed in this manual. Some

adjustments will need to be made periodi-cally to properly maintain your tractor.All adjustments in the Service andAdjustments section of this manualshouldbe checked at least once each season.

• Once a year you should replace thespark plug, clean or replace air filter, andcheck blades and belts for wear. A new

spark plug and clean air filter assureproper air-fuel mixture and help yourengine run better and last longer.

BEFORE EACH USE• Check engine oil level.. Check brake operation.• Check tim pressure.

s- n equk)pedwnh adJum_ Wm._a - NotmquVed_ =quk)p_wUh_ betWy7 - _ front axle pivot bolt to 3S It.4b=. _

Donot_

LUBRICATION CHART

Zerk Zerk

@ Front Wheel

FrontWheel

BeadngZerk

@ Engine

Clutch iPivot(s) : :

@ SAE 30 or 10w30 Motor OIL

ee General Purpose GreaseRefer to Maintenance "Engine" Section

iMPORTANT: Do not oil or grease +the pivotpoints which have special nylon _-ings.V'mcous lubricants will+attraCt dust+and dirt

'+ Check operatorpresence and intedock _! thatwill shortentheilifeof+. elself!lubdcating _" syT_sfox_proper operation. • " "_ : beadngs,..!f you.feeltheymust belubdcated+.-+

• -Che_k forloose fasteners, use onlya dry, .powdered graphite type lubri-:cant sparingly.19

Always observesafety rules when per-forming any maintenance.BRAKE OPERATION

If tra_-tbr re-quiresmore than six (6) feetstopping distance at high speed in highestgear, then brake must be adjusted. (See=1-OADJUST BRAKE" in the Service and

Adjustments section of this manual).

TIRES

• Maintain proper air pressure in all tires(See =PRODUCT SPECIFICATIONS"on page 3 of this manual).

• Keep tires free of gasoline, 0il, or insectcontrol chemicals which can harm rub-ber.

• Avoid stumps, stones, deep ruts, sharpobjects and other hazards that may

cause tire damage.NOTE: To seal tire punctures and preventflat tires due to slow leaks, tire sealantmay be purchased from your local partsdealer. Tire sealant also prevents tire dryrot and corrosion.

OPERATOR PRESENCE SYSTEM

Be sure that operator presence and inter-lock systems are working properly. If yourtractor does not function as described

below, repair the problem immediately.• The engine should not start unless the

clutch/brake pedal is fully depressedand attachment clutch control is in the

disengaged position.• When the engineis running, any

attemptby the operator to leave theseat without first setting the parkingbrake should shut off the engine.

• When the engine is running and theattachment clutch is engaged, anyattempt by the operator to leave thepeat should shut off the engine.

• Theattachment clutch should never

operate unless the operator is in the_ seat.

BLADE CARE

For best results mower blades must be

kept sharp. Replace bent or damagedblades.BLADE REMOVAL• Raise mower to highest position to allow

access to blades.• Remove hex bolt, lock washer and flat

washer securingblade.• InstallLn_w or resharpened blade with

trailin_ge t_ towards deck as shown.

center hole in blade must align with star inmandrel assembly.• Reassemble hex bolt, lock washer and

flat washer in exact order as shown.• Tighten bolt securely (27-35 Ft. Lbs.

torque).

IMPORTANT: Blade bolt is Grade 8 heattreated.

Trailing Blade MandrelEdge U_ Cente_Assembly

Rat Washer__'_1_^.

Was e:. ' tar_"Hex Bolt (Grade 8)*

*A Grade 8 heat treated boltcan be

identifiedby sixlineson the bolthead.

TO SHARPEN BLADENOTE: We do not recommend sharpeningblade, but if you do, be sure the blade isbalanced.

Care should be taken to keep the bladebalanced. An unbalanced blade will cause

excessive vibration and eventual damageto mower and engine.• The blade can be sharpened with a file

or on a grinding wheel. Do not attemptto sharpen while it is on the mower.

• To check blade balance, you will need a5/8 =diameter steel bolt, pin, or a conebalancer. (When using a cone balancer,follow the instructions supplied with bal-ancer).

• Slide blade onto an unthreaded portionof the steel bolt or pin and hold the boltor pin parallel with the ground. If bladeis balanced, it should remain in a hori-zontal position. If either end of the blademoves downward, sharpen the heavyend until the b[ode is balanced.

NOTE: Do not use a nail for balancingblade. The lobes of the center hole mayappear to be centered, but are not.

Center Hole

5/8" Bolt Bladeor Pin

BATTERY

Your tractor has a battery charging systemwhich is sufficient for normal use.

However. periodic charging of the batterywith an automotive charger will extend itslife.

20

• Keep battery and terminals clean.• Keep battery bolts tight.• Keep small vent holes open.• Recharge at 6-10 amPeres for 1 hour.

TO CLEAN BATTERY AND TERMINALS

P

Corrosion and dirt on the battery and ter-minals can cause the battery to =leak"power.

• Remove terminal guard.• Disconnect BLACK battery cable first

then RED battery cable and removebattery from tractor.

• Rinse the battery with plain water anddry.

• Clean terminals and battery cable endswith wire brush until bright.

• Coat terminals with grease or petroleumjelly.

• Reinstall battery (See =REPLACINGBATTERY'in the MAINTENANCE sec-tion of this manual).

V-BELTSCheck V-belts for deterioration and wearafter 100 hours of operation and replace ifnecessary. The belts are not adjustable.Replace belts if they begin to slip fromwear.TRANSAXLE COOLING

Keep transaxle free from build-up.of dirtand chaff which can restrict cooling.CHECK TRANSAXLE OIL LEVEL

• Blo(_kup rear axle securely.• Remove left rear wheel by removing

_hub bolts.• Remove filler plug from transaxle. Oil

level must be even with plug threads. Ifnecessary, fill with SAE 30 motor oil,API SF, SG or SH. Replace filler plug.

• Reassemble wheel to hub.

Transaxle

ENGINELUBRICATION

Only use high quality detergent oil ratedwith API service classification SF, SG, orSH. Select the oil's SAE viscosity grade

accordi_.__qgto y..ourexpected operating tem-perature, r

• s_ vmoos_GP_S

< ira= _,=IF o_ CP 3r 32" 40D eS" _

Te_e_T_eFU_,e,,am_ATeOe_oRemx'rO,LC_NGe

Change the oil after every 50 hours ofoperation or at least once ayear if thetractor is not used for 50 hours in one

year.Check the crankcase oil level before start-

ing the engine and after each eight (8)hours of operation. Tighten oil fill cap/dipstick securely each time you check the oillevel.

TO CHANGE ENGINE OIL

Determine temperature range expectedbefore oil change. All oil must meet API_service classification SF, SG, or SH.• Be sure tractor is on level surface.

• Oil will drain more freely when warm.• Catch oil in a suitable container.• Remove oil fill cap/dipstick. Be careful

not to allow dirt to enter the enginewhen changing oil.

• Remove drain plug.• After oil has drained completely, replace

oil drain plug and tighten securely.• Refill engine with oil through oil fill dip-

stick tube. Pour slowly. Do not overfill.For approximate capacity see =PROD-UCT SPECIFICATIONS" on page 5 ofthis manual.

• Use gauge on oil fill cap/dipstick forchecking level. Insert dipstick into thetube and rest the oil fill cap on the tube.Do not thread the cap onto the tubewhen taking reading. Keep oil at"FULL" line on dipstick. Tighten caponto the tube securely when finished.

Oil Drain Plug

Air Screen

Oil Fill

Cap/Dipstick

CLEAN AIR SCREEN

Air screen must be kept free of dirt andchaff to prevent engine damage from over-heating. Clean with a wire brush or com-pressed air to remove dirt and stubbomdried gum fibers.

21

CLEAN AIR INTAKE/COOLINGAREASTo insure proper cooling, makesure thegrass screen, cooling fins, and otherexternal surfacesof the engine are keptclean at all times.Every 100 hours of operation (moreoftenunder extremelydusty, dirty conditions),removethe blower housing and othercooling shrouds. Clean the cooling finsand externalsurfaces as necessary.Makesure the cooling shrouds are reinstalled.NOTE: Operatingthe engine with ablockedgrassscreen, dirty or pluggedcooling fins, and/or cooling shrouds re-moved will cause engine damagedue tooverheating.AIR FILTERYourengine will not run properly using adirty airfilter, _€lean the foam pre-cleanerafter every 25 hours of operation or everyseason. Service paper cartridge every100 hours of operation or every season,whichever occurs first.Service air cleaner more often under dustyconditions.• Loosen knob and remove cover.TO SERVICE PRE-CLEANER

• Slide foam pre-cleaner off cartridge.• Wash it in liquid detergent and water.• Squeeze it dry in a clean cloth. Allow it

todry.• Saturate it in engine oil. Wrap it in

clean, absorbent cloth and squeeze to-remove excess oil.

TO SERVICE CARTRIDGE

• Replace a dirty, bent, or damaged car-tridge.

CartridgeFoamPre-cleaner

CartridgePlate

RubberSeal

NOTE: Do not wash the paper cartridgeor use pressurized air, as this will damagethe cartridge.• Remove nut and cartridge plate.• Reinstall the pre-cleaner (cleaned and

oiled) over the paper cartridge.• Check rubber seal for damage and

proper position around stud. Replace ifnecessary.

• Reassemble air cleaner, cartridge plate,and nut.

• Reinstall air cleaner cover and secureby tightening knob.

ENGINE OIL FILTER

Replace the engine oil filterevery seasonor with every second oil change if the trac-tor is used more than 100 hours in one

year.MUFFLER

Inspectand replace corrodedmuffler andspark arrester (if equipped) as it could cre-ate a fire hazard and/or damage.SPARK PLUGSReplace spark plugs at the beginningofeach mowingseason or after every 100hours of operation,whichever occurs first.Spark plug type and gap settingareshown in =PRODUCT SPECIFICATIONS"on page 5 of this manual.IN-LINE FUEL FILTERThe fuel filter shouldbe replaced onceeach season. If fuel filter becomesclogged, obstructingfuel flow to carbure-tor, replacement is required.• With engine cool, remove filter and plug

fuel line sections.• Place new fuel filter in positionin fuel

line with arrow pointingtowards carbu-retor.

• Be sure there are no fuel line leaks andclamps are pl'_perlypositioned.

Clamp

Filter

Knob

22

CLEANING

• Clean engine, battery, seat, finish, etc.of all foreign matter.

• Keep finished surfaces and wheels freeof all gasoline, oil, etc.

• Protect painted surfaces with automo-tive type wax.

we ao no[ [eGOIIIIIII_IlU u.._il ly i= tJ_lU_l I

hose t0_clean your tractor unless the elec-trical system, muffler, air filter and carbure:tor are covered to keep water out. Waterin engine can result in a shortened enginelife.

,ACAUTION: Before performing any service or adjustments:

• Depress clutch/brake pedal fully and set parking brake.• Place gearshift lever in neutral (N) position.• Place attachment clutch in =DISENGAGED" position.• Turn ignition key =OFF" and remove key.• Make sure the blades and all moving parts have completely stopped.• Disconnect spark plug wire from spark plug and place wire where it cannot come

in contact with plug.

TRACTOR

TO REMOVE MOWER

• Place attachment clutch in =DISEN-

GAGED! position.• Turn height adjustment knob to lowest

setting.• Lower mower to its lowest position.• Remove retainer spring holding anti-

swaybar to chassis bracket and disen-gage anti-swaybar from bracket.

• Remove retainer springs from suspen-sion arms at deck and disengage armsfrom deck.

• Raise attachment lift to its highest posi-- tion.

• Remove two retainer springs from eachfropt link and remove links.

• Sli_le mower forward and remove beltfrom electric clutch pulley.

• Slide mower out from under right side oftractor.

IMPORTANT: If an attachment other thanthe mower deck is to be mounted on thetractor, remove the front links.

TO INSTALL MOWER

Follow procedure described in ,,INSTALLMOWER AND DRWE BELT" in the

Assembly section of this manual.

AdjustmentNuts

SuspensionArms

Front MowerBracket

Front

Bracket

- Chas=sBracket_

Links

FrontSuspensionBracket

Retainer

Spring

Anti-SwayBa_

RetainerSpdngs

23

sp .gs:Front MowerBracket

TO LEVEL MOWER HOUSINGAdjust the mower while tractor is parkedon level ground or driveway. Makesuretiresare properly inflated (See =PROD-UCT SPECIFICATIONS"). If tires areover or underinflated, you will not properlyadjust your mower.

SIDE-TO-SIDE ADJUSTMENT

•. Raise mower to its highest position.• Measure height from bottom of deck

cud to ground level at front comers ofmower. Distance =A" on both sides ofmower should be the same.

• If adjustment is necessary, make adjust-ment on one side of mower only.

• To raise one side of mower, tighten liftlink adjustment nut on that side.

• To lower one side of mower, loosen liftlink adjustment nut on that side.

NOTE: Each full tum of adjustment nutwill change mower height about 3/16".

• Recheck measurements after adjusting.

Bottom Bottomof Curl _ I I _ofCurl

Check adjustment on right side of tractor.Measure distance "P directly in front ofand behind the mandrel at bottom edge ofmower housing as shown.• Before making any necessary adjust-

ments, check that both front links areequal in length.

• If links are not equal in length, adjustone link to same length as other link.

• To lower front of mower housing, loosennut "G" on both front links an equalnumber of turns.

• When distance "P is 1/8" to 1/2" lower

at front than rear, tighten nut =H" againsttrunnion on both front links.

• To raise front of mower housing, loosennut "H" from trunnion on both front links.Tighten nut =G" on both front links anequal number of tums.

• When distance =P is 1/8" to 1/2" lower

at front than rear, tighten nut "H"against trunnion on both front links.

NOTE: Each full turn of nut "G" will

change dim. "P by approximately 3/8".

• Recheck side-to-side adjustment.

° Mandrel

SuspensionArm

Uft Unk Adjustment Nut

FRONT-TO-BACK ADJUSTMENTIMPORTANT: Deck must be level side-to-

side. If the following front-to-back adjust-ment is necessary, besure to adjust bothfront links equally so mower will stay levelside-to-side.

To obtain the best cutting results, themower housing should be adjusted so thefront is approximately 1/8" to 1/2" lowerthan the rear •when the mower is in its

highest position.

Both Front Unks Shouldbe Equal in Length

Trunnion Nut =G"

FrontUnks

24

TO REPLACE MOWER DRIVE BELT

MOWER DRIVE BELT REMOVAL

• Pa_ tractor on a level surface. Engagepa'rkJ_ngBrake.

• Remove screws from left hand mandrelcover and remove cover.

• Roll beltover the top of left hand man-drel pulley.

• Remove belt from electric clutch pulley.• Remove belt from idler pulleys.• Remove any dirt or grass clippings

which may have accumulated aroundmandrels and entire upper deck sur-face.

• Check primary idler arm and two idlersto see that they rotate freely.

• Be sure spring is securely hooked to pd-mary idler arm and bolt in mower hous-ing.

MOWER DRIVE BELT INSTALLATION

• Install belt in both idlers. Make sure belt

is in both belt keepers at the idlers asshown.

• Install new belt onto electric clutch pul-ley.

• Roll belt into upper groove of left handmandrel pulley.

• Carefully check belt routing making surebelt is in the grooves correctly andinside belt keepers.

• Reassemble left hand mandrel cover.

LeftHandMandrelCover

ScrewsIdler

PulleysElectricClutch

MowerDrive Belt

Mandrel

PrimaryIdler Arm Belt

Keepers

25

BELTPark the tractor on level surface. Engageparkingbrake.• Remove mower drive belt (See 9-0

REPLACE MOWER DRIVE BELT" inthis section of this manual).

• Remove mower (See =TO REMOVEMOWER" in this section of this manual).

• Remove screws from right hand man- "drel cover and remove cover. Unhookspring from bolt on mower housing.

• Carefully roll belt off right hand mandrelpulley.

• Remove belt from center mandrel pul-ley, idler pulley, and left hand mandrelpulley.

• Remove any dirt or grass which mayhave accumulated around mandrels and

entire upper deck surface. Mower BladeLeft Hand Drive BeltMandrel

• Be sure sprrng is hooked"in secondaryidler arm and sway-bar bracket.

• Install new belt in lower groove of lefthand mandrel pulley, idler pulley, andcenter mandrel pulley as shown.Roll belt over right hand mandrel pulley.Make sure belt is in all grooves properly.Reconnect spring to bolt in mowerhousing and reinstall right hand mandrelcove r.

•Reinstali mower totractor (See=INSTALL MOWER AND DRIVE BELT"in the Assembly section of this manual).

• Reassemble mower drive belt (See =TOREPLACE MOWER DRIVE BELT" inthis section of this manual).

CenterMandrel

Idler

Pulley

Right HandMandrelCover

Idler Arm

SpringAnti-Sway-BarBracket Screw

TO ADJUST ATTACHMENT CLUTCH

The electric clutch should provide years ofservlce. The clutch has a built-in brakethat stops the pulley-within 5 seconds.Eventually, the intemal brake will wearwhich may cause the mower blades to notengage, or, to not stop as required.Adjustments should be made by yournearest authorized service center/depart-ment._Makesure attachment clutch and igni-

tion switches are in =OFP position.• Adjust the three nylon Io_knuts until

space between clutch plate and rotormeasures .012" at all three slot loca-tions cut in the side of brake plate.

Rotor Clutch Plate

.012,

Brake Plate

26

NOTE: After installing a new electricclutch, run tractor at full throttle andengage and disengage electric clutch 10cycles to wear in clutch plate.TO ADJUST BRAKE

Your tractor is equipped with an adjustablebrake system which is mounted on the leftside of the transaxle.If tractor requires more than six (6) feetstopping distanceat high speed in high-est gear, then brake must be adjusted.• Depress clutch/brake pedal and engage

parking brake.• Measure distance between brake oper-

ating arm and nut "A" on brake rod.• If distance is other than 1-3/4", loosen

jam nut and tum nut =A" until distancebecomes 1-3/4". Retighten jam nutagainst nut =A".

• Road test tractor for proper stoppingdistance as stated above. Readjust ifnecessary. If stopping distance is stillgreater than six (6)feet in highest gear,further maintenance is necessary.Contact your nearest authorizedser-vice center/department.

TO REPLACE MOTION DRIVE BELTPark the tractor on level surface. Engageparking brake. For ease of service thereisa-beltJnstallation guide decal on bottomof left footrest. It is not necessarytoremove mower.BELT REMOVAL-• Engage parking brake (creates slack in

belt).• Remove mower drive belt from electdc

clutch pulley only (See "TO REPLACEMOWER DRIVE BELT" in this section ofthis manual).

• Roll motion drive belt off transaxle pul-ley.

• Flog belt off clutching, idler p.u!__ys+.t.h,en.off engine pulley ana rront v-lomr pu.uy.

• Pull belt out of all belt keepers.

BELT INSTALLATION -

• Place-Vpart.of.belt into grooves onengine pulley and front V-idler, makingsure to route belt inside of belt keepers.

• Put belt coming from V-idler abovemidspan belt keeper, then onto clutch-ing idler pulleys as shown.

• Make sure V part of belt engages V-idler.

• Place belt around transaxle pulley,beginning at top.V part of belt should engage transaxlepulley.

0 Place long lower section of belt throughloop in miclspan belt keeper.

• Check to be Sure belt is on proper sideof all beltkeepers.

• Reinstall mower drive belt onto electricclutch pulley.

IMPORTANT: Check brake adjustment.

EnginePulley

ClutchingIdler

ClutchingRat Idler

-Above Belt

Belt

TO ADJUST STEERING WHEEL AUGN-MENT

If steering wheel crossbars are not hori-zontal (left to right) when wheels are posi-tioned straight forward, remove steeringwheel and reassemble per instructions inthe Assembly section of this manual.FRONT WHEEL TOE-IN ADJUSTMENT ...........................

Front wheel toe-in is required for propersteering operation. Toe-in was set atthefactory and adjustment should not be nec-essary. If parts in the front axle or steeringmechanism have been replaced or dam-aged, check toe-in and adjust if necessary.

TO CHECK TOE-IN

• Position front wheels straight ahead.• Measure distance between wheels at

front and rear of tires (dimensions "A"and "B").

• Front dimension =A" should be 1/8" to114" less than rear dimension "B".

TO ADJUST TOE-IN

• Loosen jam nuts at adjustment sleeveson tie rod.

• Adjust tie rod until dimension "A'ls 1/8"to 1/4" less than dimension "B'.

• Tighten jam nuts securely.

FRONT WHEEL CAMBER

The front wheel camber is not adjustableon your tractor.. If damage has occurred toaffect the front wheel .camber, contact yournearest authorized service center/depart-ment.

_1

= B --I

" A " _j

Belt

BeltTwists Belt

KeeperTransaxle

PulleyV-Idler

As Viewed from Bottom JamNuts

Sleeves

27

TO REMOVEWHEEL FOR REPAIRS

FRONT WHEEL

• Blbck up-axle securely.• Remove axle cover, retaining ring and

washers to allow wheel removal.• Repair tire and reassemble.• Replace washers and snap retaining

ring securely in axle groove.• Replace axle cover.

REAR WHEEL -

• Block rear axle securely.• Remove five (5) hub bolts to allow

wheel removal.

• Repair tire and reassemble. Replaceand tighten hub bolts securely.

NOTE: To seal tire punctures and preventflat tiresdue_to_slow.leaks, tire sealantmay be purchased from your local partsdealer. Tire sealant also prevents tire dryrot and corrosion.

Washers

Retaining

Ring _

Cover

TO START ENGINE WITH A WEAK

BATTERY

ACAUTION: Lead-acid batteries gener-ate explosive gases. Keep sparks, flameand smoking matei'ials away from batter-ies. Always wear eye protection whenaround batteries.

If your battery is too weak to start theengine, it should be recharged. (See"BATTERY" in the MAINTENANCE sec-

-tion of this manual). _If =jumper cables" are used for emergencystarting, follow this procedure:AIMPORTANT: Your tractor Is equipedwith a 12 volt negative grounded system.The other vehical must also be a 12 volt

negative grounded system. Do not useyour tractor battery to start other vehicals.

TO ATTACH JUMPER CABLES -

• Connect each end of the RED cable tothe POSITIVE (+) terminal of each bat-tery, taking care not to short againstchassis.

• Cen_ne-_nd of the BLACK cable tothe NEGATIVE (-) terminal of fullycharged battery.

_- Connect the other end of the BLACKcable to good CHASSIS GROUND,away from fuel tank and battery.

TO REMOVE CABLES, REVERSEORDER -

• BLACK cable first from chassis andthen from the fully charged battery.

• RED cable last from both batteries.

"Positive" (+) =Negative" (-)

"'""REPLACING BATTERY

A, CAUTION: Do not short battery termi-nals byallowing a wrench or any otherobject to contact both terminals at thesame time. Before connecting battery,remove metal bracelets, wristwatchbands, rings,etc.Positive terminal must be connected firstto prevent sparking from accidentalgrounding.• Lift hood to raised position.• Remove terminal guard.• Disconnect BLACK battery cable then

RED battery cable and carefully removebattery from tractor.

• Install new battery with terminals insame position as old battery.

• Reinstall terminal guard.• First connect RED battery cable to posi-

tive (+) battery terminal with hex boltand keps nut as shown. Tighten secure-ly.

• Connect BLACK grounding cable tonegative (-) battery terminal withremaining hex bolt and keps nut.Tightensecurely.

• Close terminal access doors.• Close hood.

Hex BoltKeps

28

Door , Positive

(Red) CableTerminalGuard

(Black) Cable

TO REPLACE HEADLIGHT BULB• ;Raise hood.• Pull bulb holder out of the hole in the

backside of the grill.• Rdplace-bulb in holder and push bulb

holder securely back into the hole in thebackside of the grill.

• Close hood.

INTERLOCKS AND RELAYS

Loose or damaged wiring maycause yourtractor to run poody, stop running, or pre-vent it from starting.• Check wiring. See electrical wiring dia-

gram in the Repair Parts section of thismanual.

TO REPLACE FUSE

Replace with 30 amp automotive-typeplug-in fuse. The fuse holder is locatedbehind t_h_._das_h......formed by an authorized engine manufac-turer's service outlet.TO REMOVE HOOD AND GRILLASSEMBLY• Raise hood.• Unsnap headlight wire connector.• Stand in front of tractor. Grasp hood at

sides, tilt toward engine and lift off oftractor.

• To replace, reverse above procedure.

Hood

HeadlightWireConnector

ENGINE

Maintenance, repair, or replacement of theemission control devices and systems,which are being done at the customersexpense, may be performed by any non-road engine repair establishment or indi-vidual. Warranty repairs must be per-formed by an authorized engine manufac-turer's service outlet.TO ADJUST THROTTLE CONTROLCABLE

The throttle control has been preset at thefactory and adjustment should not be nec-essary. Check adjustment as describedbelow before loosening cable. If adjust-ment_i"_eS_,ary, proceed as follows:

With engine not running, move mrotzlecontrol lever to fast position.Check that speed control lever isagainst stop screw. If it is not, loosencasing clamp screw and pull throttlecable until lever is against screw.Tighten clamp screw securely.

Idle FuelAdjusting Idle SpeedNeedle AdjustingScrew

ControlCable

Stop

Clamp Screw Choke Control Cable

TO ADJUST CHOKE CONTROL

The choke control has been preset at thefactory and adjustment should not be nec-essary, check adjustment as describedbelow before loosening cable. If adjust-ment is necessary, proceed as follows:• With engine not running, move choke

control (located on dash panel) to fullchoke position.

• Remove air cleaner cover, filter and car-tridge plate toexpose carburetor choke(See =AIR RLTER t in the Customer Re-sponsibilities section of this manual).

• Choke should be closed. If it is not,loosen casing clamp screw and movechoke cable until choke is completelyclosed. Tighten casing clamp screw se-curely.

• Reassemble air cleaner.

29

FINAL SETTING -

• Start engine and allow to warm for fiveminutes. Make final adjustments withengi[__ running and shift/motion controllever in neutral (N) position.

• The high idle is set at the factory andcannot be adjusted.

• Idle speed setting - With throttle controllever in slow position, engine should

• idle at 1200 RPM. If engine idles tooslow or fast, turn idle speed adjustingscrew in or out until correct idle isattained.

• Idle fuel needle setting - With throttlecontrol lever in slow position, tum idlefuel adjusting needle in (clockwise) untilengine speed decreases and then turnout (counterclockwise) approximately3/4 turn to obtain the best low speedperformah_-e_ ........

• Recheck idle speed.-Readjust if neces-sary.

ACCELERATION TEST -

• Move throttle control lever from slow to

fast position. If engine hesitates or dies,tum idle fuel adjusting needle out(counterclockwise) 1/8 tum. Repeat testand continue to adjust, if necessary,until engine accelerates smoothly.

High speed stop is factory adjusted. Donot adjust-damage may result.IMPORTANT: Never tamper with theengine govemor, which is factoryset forproper engine speed. Overspeeding theengine above the facory high speed set-ting can be dangerous. If you think theengine-governed high speed needsadjusting, contact your nearest authorizedservice center/department, which hasproper equipment and experience to makeany necessary adjustments.

30

Imr'3ediatelyprepareyour tractor for stor-ag_ at th_ end of the season or if the trac-tor will not be used for 30 days or more.

,A CAUTION: Never store the tractor with

gasoline in the tank inside a buildingwhere fumes may reach an open flame orspark. Allow the engine to cool before stor-ing in any enclosure.

TRACTOR

Remove mower from tractor for winterstorage. This will allow you to clean it thor-oughly. Remove all dirt, grease, leaves,etc. Store in a clean, dry area.• Clean entire tractor (See =CLEANING"

in the Maintenance section of this man-ual). - ..........

• Inspect and replace belts, if necessary(See belt replacement instructions in theService and Adjustments section of thismanual).

• Lubricate as shown in the Maintenancesection of this manual.

• Be sure that all nuts, bolts and screwsare securely fastened. Inspect movingparts for damage, breakage and wear.Replace if necessary.

• Touch up all rusted or chipped paint sur-faces; sand lightly before painting.

BATTERY

• Fully charge the battery for storage.-• After a period of time in storage, battery

may require r_echarging.• To help prevent corrosion and power

leakage during long periods of storage,battery cables should be disconnectedand battery cleaned thoroughly (see=TO CLEAN BATTERY AND TERMI-NALS" in the Maintenance section of

this manual).• After cleaning, leave cables disconnect-

ed and place cables where they cannotcome in contact with battery terminals.

• If battery is removed from tractor forstorage, do not store battery directly onconcrete or damp surfaces.

•ENGINEFUEL SYSTEM

• _:IMPORTANT: It is important to preventgum deposits from forming in essential

]ue],_l_6te_arts such as carburetor, fuelfilter, fuel h_e, or tank during storage.

Also, experience indicates that alcoholblended fuels (called gasohol or usingethanol or methanol) can attract moisturewhich leads to separation and formation ofacids during storage. Acidic gas can dam-age the fuel system of an engine while instorage.• Drain thefuel tank.• Start the engine and let it run until the

fuel lines and carburetor are empty.• Never use engine or carburetor cleaner

products in the fuel tank or permanentdamage may occur.

• Use fresh fuel next season.

NOTE: Fuel stabilizer is an acceptablealternative in minimizing the formation offuel gum deposits during storage. Add sta-bilizer to gasoline in fuel tank or storagecontainer. Always follow the mix ratiofound on stabilizer container. Run engineat least 10 minutes after adding stabilizerto allow the stabilizer to reach the carbure-

tor. Do not drain the gas tank and carbure-tor if using fuel stabilizer.

ENGINE OIL

Drain oil (with engine warm) and replacewith clean engine oil. (See "ENGINE" inthe Maintenance section of this manual).

CYLINDER(S)• Remove spark plug(s).• Pour one ounce of oil through spark plug

hole(s) into cylinder(s).• Turn ignition key to =STAR'I_' position for

a few second,.F,to distribute oil.• Replace with new spark plug(s).

OTHER• Do not stOregasoline from one season

to another.

• Replace your gasoline can if it starts torust. Rust and/or dirt in your gasoline willcause problems.

• If possible, store your tractor indoorsand cover it to give protection from dustand dirt.

• Cover your tractor with a suitable protec-tive cover that does not retain moisture.Donot use plastic. Plastic cannot - -

breathe; which allows condensation toform and cause your tractor to rust. _

IMPORTANT: Never cover tractor while :

engine and exhaust areas are still warm.

31

TROUBLESHOOTING CHART •

PROBLEM

Will not start

CAUSE

• Out of fuel.• Engine not =CHOKED"

properly.• Engine flooded.

Hard to start

Engine will not turnover

Engine clicks butwill not start

• Bad spark plug.• Dirty air filter.• Dirty fuel filter.• Water in fuel.

Loose or damaged wiring.Carburetor out of adjust-ment.

Enginevalves out ofadjustment.

• Dirty air filter.• Bad spark plug.• Weak or dead battery.• Dirty fuel filter.• Stale or dirty fuel.

• Loose or damaged wiring.• Carburetor out of adjust-

ment.

• Enginevalves out ofadjustment.

• Clutch/brake pedal notdepressed.

• Attachment clutch is

engaged.• Weak or dead battery.• Blown fuse.• Corroded battery termi-

nals.• Loose or damaged wiring.• Faulty ignition switch.

• Faulty solenoid or starter.

• Faulty operator presenceswitch(es).

• Weak or dead battery.• Corroded battery termi-

nals.• Loose or damaged wiring.• Faulty solenoid or starter.

CORRECTION

• Fill fuel tank.• See "TO START ENGINE" in

Operation section.• Wait several minutes before

attempting to start.• Replace spark plug.• Clean/replace air filter.• Replace fuel filter.• Drain fuel tank and carbure-

tor, refill tank with freshgasoline and replace fuel fil-ter.

• Check all wiring.• See =ToAdjust Carburetor"

in Service and Adjustmentssection.

• Contact an authorized ser-vice center.

• Clean/replace air filter.• Replace spark plug.• Recharge or replace battery.• Replace fuel filter.• Drain fuel tank and refill with

fresh gasoline.• Check all wiring.• See "To Adjust Carburetor'

in Service and Adjustmentssection.

• Contact an authorized ser-vice center.

• Depress clutch/brake pedal.

• Disengage attachmentclutch.

• Recharge or replace battery.• Replace fuse.• Clean battery terminals.

• Check all wiring.• Check/replace ignition

switch.• Check/replace solenoid or

starter.• Contact an authorized ser-

vice center. •

• Recharge or replace battery.• Clean battery terminals.

• Check all wiring.• Check/replace solenoid or

starter.

32

TROUBLESHOOTING CHART

PROBLEM

Loss of power

CAUSE

• Cutting too muchgrass/too fast.

• Throttle in "CHOKE" posi-tion.

• Build-up of grass, leavesand trash under mower.

• Dirty air filter.• Low oil level/dirty oil.• Faulty spark plug.

• Dirty fuel filter.• Stale or dirty fuel.

Water in fuel.

Spark plug wire loose.

Dirty engine airscreen/fins.

Dirty/clogged muffler.

Excessive vibration

Engine continues torun when operatorleaves seat with at-tachment clutchengaged

Poor cut - uneven

• Loose or damaged wiring.• Carburetor out of adjust-

ment.

• Engine valves out ofadjustment.

• Worn, bent or loose blade.

• Bent blade mandrel.• Loose/damaged part(s).

• Faulty operator-safetypresence controlsystem.

"r

• Wom, bent or loose blade.

• Mower deck not level.

• Buildup of grass, leaves,and trash under mower.

• Bent blade mandrel.

• Clogged mower deck ventholes from buildup ofgrass, leaves, and trasharound mandrels.

CORRECTION

• Set in "Higher Cut" posi-tion/reduce speed.

• Adjust throttle control.

• Clean underside of mowerhousing.

• Clean/replace air filter.• Check oil level/change oil.• Clean and regap or change

spark plug.• Replace fuel filter.• Drain fuel tank and refill with

fresh gasoline.• Drain fuel tank and carbure-

tor, refill tank with freshgasoline and replace fuel fil-ter.

• Connect and tighten sparkplug wire.

• Clean engine air screen/fins.

• Clean/replace muffler.• Check all wiring.• See =To Adjust Carburetor" in

Service and Adjustmentssection.

• Contact an authorized ser-vice center.

• Replace blade. Tighten bladebolt.

• Replace blade mandrel.• Tighten loose part(s).

Replace damaged parts.

Check wiring, switches andconnections. If notcorrected, contact an autho-rized service canted

department.

• Replace blade. Tightenblade bolt.

• Level mower deck.• Clean underside of mower

housing.• Replace blade mandrel.• Clean around mandrels to

open vent holes.

TROUBLESHOOTING CHART

PROBLEM

Mower blades willnot rotate

Poor grass dis-charge

Headlight(s) notworking (if soequipped)

Battery Will notcharge

Engine =backfires"when turning engine=OFF"

-,- .

CAUSE

• Obstruction in clutch mech-anism.

• Worn/damaged mowerdrive belt.

• Frozen idler pulley.• Frozen blade mandrel.

i i

• Engine speed too slow.

• Travel speed too fast.• Wet grass.

• Mower deck not level.• Low/uneven tire air pres-

sure.•Wom, bent or loose blade.

• Buildup of grass, leaves 'and trash under mower.

• Mower drive belt worn.

• Blades improperly installed.

Improper blades used.

Clogged mower deck ventholes from buildup ofgrass, leaves, and trasharound mandrels.

• Switch is "OFF".• Bulb(s) burned out.• Faulty light switch.• Loose or damaged wiring.

Blown fuse.

• Bad battery cell(s)., Poor cable connections.

• Faulty regulator (if so;. equipped).• Faulty altemator.

• Engine throttle control notset at "SLOW"

position for 30 secondsbefore stopping engine.

CORRECTION

• Remove obstruction.

• Replace mower drive belt.

• Replace idler pulley.• Replace blade mandrel.

• Place throttle control in

=FAST" position.• Shift to slower speed.• Allow grass to dry before

mowing.• Level mower deck.

• Check tires for proper airpressure.

• Replace/sharpen blade.Tighten blade bolt.

• Clean underside of mower

housing.• Replace mower drive belt.• Reinstall blades sharp edge

down. _

• Replace with blades listed inthis manual.

• Clean around mandrels to

open vent holes.

• Turn switch =ON".• Replace bulb(s).• Check/replacelight switch.• Check wiringand connec-

tions.• Replace fuse.

• Replace battery.• Check/clean all connec-

tideS.

• Replace regulator.

• Replace altemator.

• Move throttle control to

=SLOW" position and allowto idle for 30 seconds before

stopping engine.

. , • . ;.

m

34

TRACTOR -- MODEL NUMBER 917.273011

SCHEMATIC

I

/7

RED

BATTERY

)

K_NmONSWITCH

YOUR TRACTOR ISEQUIPPED WITH A SPECIAL IALTERNATOR SYSTEM. ITHE LIGHTS ARE NOT ICONNECTED TO THE--BATTERY, BUT HAVE THEIROWN ELECTRICAL SOURCE.BECAUSE OF THIS, THEBRIGHTNESS OF THE LIGHTSWILL CHANGE WITH ENGINESPEED. AT IDLE THE LIGHTSWILL DIM. AS THE ENGINE ISSPEEDED UP, THE LIGHTS

SOLENOID| ......

!

I !, j STARTER

IGNmON SWITCH WILL BECOME THEIR BRIGHTEST.

A,=,

(_ SPARK-- IGNmON _ PLUGSGAP

UNIT I "" (2 PLUGSON v •' TWIN CYL ENGINES) .,

CI._R(aNGSYSlrEMou1rPu1rISAMP DG e 3_0 RPM

D -_,-

RELAY

HEADLIGHTS

Fro SWITCH

w°. -=- IOFF C+G.B+H I

ON +F_B+E,A+DJ

!_°" I="c_'I"_ IWIRINGINSULATEDCUPSOFF IG+M+LJ NONE JNOTE: IFWlRING INSULATED

RUI_UGHTI B÷ L I ^ +y Jcups WERE REMOVED FORI I I SERVICING OF UNIT, THEY

RUN I B+L I NONE I SHOULD BE REPLACED TOSTART I B+ L÷ S I NONE JPROPERLY SECURE YOUR WIRING.

NON-REMOVABLECONNECTIONS

GFC

----0---- OAREMOVABLE

CONNECTIONS

35

ELECTRICALTRACTOR - - MODEL NUMBER 917.273011

22

I

i p

I I !

i I !

J i I

t_l I

i

I

2O

l

\ 7_ it t

Ij t

36

ELECTRICAL

TRACTOR -- MODEL NUMBER 917.273011

KEY

NO.

PART

NO. DESCRIPTION

1 144927 Battery2 74760412 Bolt Hex Head 1/4-20 x 3/4

8 7603J Tray, Battery10 145211 Bolt 114-20 x 7.5 Zinc

11- 150109 Hold down Battery Dash Mount12 145769 Nut Push Nylon 114"

_,16 153664 Switch Interlock Push-in

19 STD551125 Washer, Lock 1/420 73350400 Nut, Jam Hex 1/4-2021 161785 Harness Socket Light VV/4152J

22 4152J Bulb Light24 4014J Cable, Battery25 146686 Cable, Battery26 108824X Fuse

27 73510400 Nut Keps Hex 1/4-20 Unc28 157899 Cable, Ground29 160784 Switch, Plunger30 163968 Switch, Ign33 140403 Key, Ignition40 164069 Harness Ign.41 17720408 Screw 114-20 x 1/242 131563 Cover, Terminal43 145673 Solenoid45 122822X Ammeter50 154963 Switch, PTO

52 141940 Protection Wire Loop81 109748X RelayAsm.

NOTE: AllcomponentdimensionsgiveninU.S. inches1 inch= 25.4 mm

37

TRACTOR -- MODEL NUMBER 917.273011

CHASSIS AND ENCLOSURES

21_28 "

. 17

19

2\

17 16

56

17

M

147122

122

122

15

42

44 17

"::..-_. 21_17

38

CHASSISANDENCLOSURES

KEY PART

NO. NO.

1 1502532 1405064 738007005 163976

6 1578827 177204088 145166

14 161023X558

15 16056816 121794X17 1749061218 160564X558

19 191_313_12_20 STD52371021 STD54143723 1749061624 145243X55828 145244X55830 145051X01431 16141932 161327

33 16132634 14213135 1911111636 7478051237 163981X558

39 . 13696140 156111

42 72140608_43 13693944 13694045 15491347 1749060850 15272852 STD541431

KEY

DESCRIPTION NO.

Rail, Frame RH 56Drawbar, Gt 57

Nut, Lock Hex 7116 Unc 58Dash YTGT 2 Cyl 60

Dash, Lower Vgt One Piece 63Screw, Thd Cut 1/4-20 x 1/2 67

Support, Battery 68Hood Asm., Pnt Stealth YTGT 70

Lens Asm Headlight Bar 84Cover, Access 85Screw, Thdrol 3/6-16 x 3/4 86Grille 88

,_Washer 13/32 x 13/16 x 12 Ga.Bolt, Fin Hex 3/8-16 x I 90Nut Crownlock 3/8-16 Unc

Screw Thdrol 3/8-16 x 1 Ty-Tt 91Footrest, RH 95Footrest, LH 106

Saddle, Slkscr VgtBrace, Supt 1-pc VGT Steering 120Bracket, Pivot Chassis Lh 122Bracket, Pivot Chassis Rh 130

Bracket, Engine Support Rear 137Washer 11/32 x 11/16 x 16 Ga. 138Bolt, Fin Hex 5/16-18 x3/4 139

Fender YTGT PNT WO/SH Cup 140558 141

Bracket, Axle Front 142Bracket, Support Axle/Engine 144Bolt, Carriage 3/8-16 x I 146Bracket, Spnsn Front Lh 147

-Bracket, Spnsn Front Rh 146

Bracket Asm., Susp Chassis Rh 149ScrewThdr01. 3/8-16 x 112 150

Bracket, Chassis Front NOTE:Nut, Cmwnlock 5/16-18 Unc

PART

NO.

15591473640400

137113174906201913161415697317490508137159

14299214491174760716ST D551143

STD551237

_156566

105531X138776

191316161614641752131274780716163975161330163806163805161897161900161237

162967164655164769161237

DESCRIPTION

Bracket Asm., Susp Chassis LhNut, Keps, BIk Hex 1/4-20 UNCBracket Asm., FenderScrewThdrol. 3/8-16 x 1-1/4Washer 13/32 x I x 14 Ga.

Guide, Belt Gear DriveScrewThdrol. 5/16-18 x 1/2

Guide, Belt Mid SpanStop, Over Center MowerBracket, Support TransaxleBolt Fin Hex 7/16-14 UNC x 1

Washer, Lock Hvy Hid Spr7/16

Washer, Lock Extemal Tooth3/8

Rail, Frame Lh

Push Nut, NylonScrew, Thdrol Hex Head ZincMwrWasher 13/32 x I x 16 Ga.Screw Hex Wshd 8-18 x 7/8Screw Sltd H Hd W/TIn WasherBolt Fin Hex 7/16-14 x I Gr. 5

Cuphoider YTGTBolt Shoulder 5/16-18 TT

Magnet YTGTStriker Plate YTGT

Bracket Dash Rh• Bracket Dash Lh

Duct, Hood HeatFastener Nut Pal

Extrusion BumperPinch-welt HoodDuct Heat Hood

AllcomponeRtdimensionsgivenin U.S. inches1 inch= 25.4 mm

39

TRACTOR -- MODEL NUMBER 917.273011

GROUND DRIVE

g

12

62

40

TRACTOR -- MODEL NUMBER 917.273011GROUND DRIVE

KEY PART KEY PARTNO. NO. DESCRIPTION NO. NO.

1 9858M1 Key, Woodruff 36 1494123 7563R Washer, Thrust, Axle 37 121749X4 17490508 ScrewThdrol 5/16-18 x 3/4 38 1500355 STD541437 Nut, Crownlock 3/8-16 39 743210166 STD561210 Pin, Cotter 40 5304J

7 149176 Wheel, Hub Assembly 41 73661000

8 12000034 Klip, Ring 42 8883R9 140080 Bolt' Hub 46 145170

10 142509 Disc, Brake 47 13822811 136927 Yoke, Brake Disc 46 7211061212 73750800 Nutlock 1/2-20 Unf

13 139419 Washer, Special 50 13149414 138901 Bushing 51 STD54143715 STD551037 Wahser 13/32 x 13/16 x 16 Ga. 52 13912316 1430_12........ Set, Screw 1/4-28 x 3/4 53 207J

17 126909X Spring 54 16159018 137104 Lever, Brake 55 _105706X19 136926 Cam, Brake Disc 56 13715321 23260412 Screw, Rat Head 1/4-28 x 3/4 57 141756

22 633A109 Gearshift, Lever Assembly 59 122253X23 106932X Knob 60 122268X

24 136925 Support, Puck Brake 61 13752425 136923 Puck, Brake Top 62 STD55114326 137552 Spring, Return 63 7476072027 17490528 Screw, Hex Wsh Thd. 64 154752

5/16-18 x 1-3/4 65 6760928 73350600 Nut' Hex Jam 3/8-16 66 14029629 137213 Brake, Rod 67 1913131230 19131616 Washer 13/32xl x16Ga. 68 5142H

34 124236X Cap, Plunger 69 13632735 137648 Rod, Parking Brake 117 73900600

DESCRIPTION

Spring, Drive GroundWasher 25/32 x 1-1/4 x 16 Ga.

NylinerScrew, Rn. #10-24 x 1Actuator, Interlock SwitchLocknut #10-24

Cover, PedalRetainer, SpdngClutch Rod

Bolt, Carriage 3/8-16 x 1-1/2Gr. 5

Pulley, Idler, FlatNut, Crownlock 3/8-16 UNC

Pulley, Idler, GroovedWasher, Hardened

Clutch, Arm AssemblyBearing, IdlerV-Belt

Bracket, Shift ROd, Hi-LoShift Rod, Hi-Lo

Spring Clip, Connecting LinkPulley, TransaxleWasher, Lock 7116Bolt, Fin Hex 7/16-14 x 1-1/4Shaft, Clutch/Brake PedalBolL ShoulderWasher, HardenedWasher, FlatPin, Roll

Hub, CoverNut, Lock Rg. 3/8-16 Unc

NOTE: All component dimensions given in U.S. inches1 inch = 25.4 mm

41

TRACTOR -- MODEL NUMBER 917.273011

STEERING ASSEMBLY

32

6

19

6'/

/

/

16

22

31

!

\\

\"\

!

\\

42

TRACTOR -- MODEL NUMBER 917.273011

STEERING ASSEMBLY

KEY PARTNO. NO. DESCRIPTION

1 159944

2 1370943 6855M4 1618495 161848

6 6266H7 121748X8 12(X)00299 121232X

10 7478104411 13651812 73901000

- 13 121749X14 STD55113715 STD541537

16 14510317 13734718 137155

19 15601120 16388721 15994522 15510523 152927

25 STD52371026 15994627 3366R28 1749061229 104239X30 1200003431 13813632 1911161033 STD55113134 STD523107

35 13805938 137156

37 7336060038 109850X

39 737OO6O040 _ 109851X41 155246

42 --1749050844 16013545 19132411

Wheel, StearingAxle Asm., FrontF'_ng, GreaseSl_n_e Asm,LHSpindle Asm., RHBearing, Race Thrust HardenWasher 25/32 x 1-5/8 x 16 Ga.

Ring, Klip #T5304-75Cap, SpindleBoll Rn Hex 5/8-11 x 2-3/4Spacer Bearing Axle FrontNut, Lock Flange 5/8-11 UncWasher 25/32 x 1-1/4 x 16 Ga.

Washer, Lock Hvy Hlcl Spr 3/8Nut, Lock Center 3/8-24 UNF

Shaft Asm., SteedngRod Asm., "ReBall J Ball Vgt (Inc. Key No. 36-40)Draglink, Ball Joint Solid VgtSupportAsm.,SteeringVgtBoot, SteeringAdapter, Wheal StearingBushing, Strg. BIkScrew

BoIl Fin Hex 3/8-16 x I Gr. 5

Cap, Wheel SteeringBearing,CoO.Strg.Screw, Thrdroi 3/8-16 x 3/4

Bearing,RangeRing, KlipTruarc #5304-75Bushing, Nyflnar SnapWasher 11/32 x 1 x 10 Ga.

Washer, Lock Hvy Hlci Spr 5/16BoIl Hex Hd 5/16-18 x 3/4

Gear, Sector Steadng.Re RodJam Nut RH Thread

JointAsm. BaH RH ThreadJam Nut LH ThreadJoint Asm. Ball I.H ThreadBracket Switch Interlock VGT 97

ScrewThdrol 5/16-18 x 1/2TytExtension,SteeringWasher 13/32 x 1-1/20 x 11 Ga.

NOTE:AllcomponentdimensionsgiveninU.S. inches1 inch= 25A mm

43

ENGINE

TRACTOR - - MODEL NUMBER 917.273011

25

21

18 15

2616

37

20

IiI

Ii-!

3

I37

39

42

7

9

8

29

\I SPARK ARRESTER KIT I

4 _

ENGINE

IHACTOR - - MODEL NUMBER 917.273011

KEY PARTNO. NO. DESCRIPTION

2 161062

5 132003007 151396

8 121361X9 150828

10 105432X11 140923i2 14399615 15134616 109227)(

-17 106082X18 16149319 13290300

20 16406721 1752131222 16441524 STD551237

25 7392060026 3645J27 13927728 7834R29 13292033 STD54143735 1001050037 123487X38 7478062439 17490636

40 1749O66441 126197X_42 STD551143

43 15028045 12886147 14204048 1913200751 16123054 1913141455 1328033665 19131614

69 24-0_1-0274 16229576 1749061280 M73030800

Engine(See Breakdown)KohlerModelNo. CV20S-65551MufflerSide 1-1/8"98ElbowSTD 90 Degree3/8 - 18 NPTMufflerAsm GuardPulleyV-IdlerKeeperAsm.BeltEngineBushingClutchElectdcPulleyEngineVGT ElectClutchTankFuelRear3.50 Yt/Gt96Pad SpacerPad SpacerCapAsmFuelW/GaugePlugOilDrain(OrderFromEngineManufacturer)ControlThrotUeScrewSLTDHex HD W/PinWasherControlChokeWasherExtTooth3/8NutKeps3/8 - 24 UNFBushingStemTankFuelFuel LineSparkArresterKitNutLock Hex w/Ins.3/8 - 16WasherSplitClampHoseBoltFinHex 3/8 - 16x 1-1/2Screw'N" 3/8-16 x 2-1/4 UNCScrew TT 3/8-16 x4 UNCWasher1-1/20D X 15/32 ID X .250WasherLock7/16Bolt Hex 7/16 - 20 X 4 - 1/4 Ga 5NUtFlange 1/4-20StarterNutSpacerEngineWasher13/32 x 1-1/4x 7 Ga.ManifoldPipeVGT CV 1-1/8"WasherFlat13/32x 7/8 x 14 Ga,NipplePipe4-1/2Washer13/32 x I x 14 Ga.GasketElbowStreetBrassScrewThdml3/8-16 x 3/4 Ty-'l-I"NUtFlange

NOTE:AllcomponentdimensionsgiveninU.S. inches1 inch= 25.4 mm

LL_

TRACTOR - - MODEL NUMBER 91-t.zl_u,,

SEAT ASSEMBLY

KEY PARTNO. NO. DESCRIPTION

1 140124 _ 14

2 140551 Bracket, PivotSeat 15

3 - 140675 Strap, Fender 164 127018)( Bolt, Shoulder 5/16-18 x .62 175 145006 Clip, Push In, Hinged 186 STD541437 Nut, Crowrdock 3/8-16 Uric7 124181X Spring, Seat Cprsn 198 150176 Bolt 5/16-18Uncx3/4w/Sems 20

10 155925. Pan, Seat 21

- 12 . 12!246x Bracket, Mounting Switch .2213. 121248X Bushing, Snap

KEY PARTNO. NO. """ DESCRIPTION

72050412121249X123740X123976X

19171912

120068X124238X153236STD541431

Bolt, Carriage 1/4-20 X 1-1/2spacer,spilt,Spring, CprsnNut, Lock 1/4 Lge Fig Gr. 5Washer 17/32 x 1-3/16 x 12Ga.

Knob, Seat 1/2-13 Uric

Cap, Spring SeatBolt, Shoulder 5/16-18Nut, Crownlock 5/16-18 Uric

NOTE:AllcomponentdimensionsgiveninU.S. inchesI inch= 25.4 mm

46

DECALSTRACTOR - - MODEL NUMBER 917.273011

13

186 3

21

10

7

12 1

13

8

14

KEYNO.

12345

6789lO1112

PARTNO.

163265164O85163916163917

149516

133644

163210164757163204156439

4900J146047

DESCRIPTION

Decal, DashPanelDecal, DashDecal, Hood,Craftsman,RHDecal, Hood,Craftsman,LHDecal, BatteryDNGR/PSNENG AsmDecal, MaintenanceDecal, FenderDecal, EngineDecal, Fender,CraftsmanI_ecal,FenderDangerDecal, Clutch/BrokeDecal, V-BeltDriveSchematic

KEYNO.

131418192123

.°

PARTNO. DESCRIPTION

164884 Decal, Blower Housing160397 Decal, V-BaR Schematic

164065 Decal, Insert Strg138047 Decal, Battery163203 Decal, Mower EZ3106202X Reflector,Taillight138311 Decal, Handle Lit Height Adjust

(uftHand_)157199 Pad, Footrest165020 Manual, Owners (Eng)165021 Manual, Owner's (Span)

WHEELS & TIRES

3

74

10

8

KEY PARTNO. NO. "-DESCRIPTION

1 59192 Cap, Valve,'lim2 65139 Stem, Valve

3 106228X427 Rim Assembly, Front11 106277X427 Rim Assembly, Rear4 8134H Tube, Front (Service Item Only)

10 7154J Tube, Rear (Service Item Only)5 106230X "13m,Front9 105588X Tire, Rear

6 278H Fitting, Grease (Front WheelOrgy)

12 6856M Fitting, Grease7 9040H Bearing, Flange (Front Wheel

only)8 104757X Cap, Axle (Front Wheel Only)

- - 144334 Sealant,'fim (10 oz. Tube)

NOTE: All component dimensions given in U.S. inches1 inch = 25.4 mm

47

TRACTOR - - MODEL NUMBER i)17.273011

u_rASSeMeLY

4O

39

13

23

43 35 1738 34

31 8,32 9

-- _ 10

48

TRACTOR - - MODEL NUMBER 917.273011

LIFT ASSEMBLY

KEY PARTNO. NO. DESCRIPTION

1 121006X RodAsm.,Lever2 159187 ShaftAsm.,LiftVgt3 159189 LeverAsm.,LiftRh4 12000022 E-RingTruarc#5133-875 19292016 Washer 29/32 x 1-1/4 x 16 Ga.6 74780624 Bolt,Rn Hex 3/8-16 x 1-1/27 125631X Grip,HandleFluted8 122365X Button,Plunger9 122364X Plunger,Button

10 2876H Spdng 2-1/8"11 146704 Unk Lift12 163552 Retainer,Spring13 139868 Arm,SuspensionVgt14 140302 Beating15 STD541437 Nut, Crownlock3/8-16 Unc16 674A247 SpringAsm.,AssistLift17 STD541237 Nut, HexJam 3/8-16 Uric18 143363 Bracket,SpdngAssist19 STD551037 Washer 13/32x13/16x16Ga.20 5328J Bolt,AdjustSpringAssist21 STD523710 Bolt,Fin Hex 3/8-16 x 122 127218 Unk, Front23 STD624008 Retainer,Spring24 73350800 Nut,Jam Hex 1/2-13 Unc25 130171 Trunnion26 73800800 Nut,Lock W/Wsh 1/2-13 Unc29 150233 - Trunnion,InflnHeight30 110807X Nut,Special31 19131016 Washer 13/32. r,3x16Ga.

•32 137150 Spdng,CompressionInfHgt33 STD560907 Pin,Cotter 3/32 x 1/234 137167 Rod,Adj Lift35 138057 Knob,Inf 3/6-16 Unc38 155097 Pointer,HeightIndicator39 123935X Plug,Hole40 17490512 ScrewHe)(Wsh 5/16-18 x 3/441 73540600 Nut,Crownlock3/8-2442 19112410 Washer 11/32x 1-1/2x 10 Ga.

43 123934X Scale, IndicatorHeight70 145212 NutHex FlangeLock72 110452X NutPushPhos& Oil

NOTE:All componentdimensionsgiveninU.S. inches1 inch= 25.4 mm

49

TRACTOR - - MODEL NUMBER 917.273011

MOWER DECK

116 117

49

I

32

i

19

1

21

511

TRACTOR -- MODEL NUMBER 917.273011MOWER DECK

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO.

1 164210 Deck Weldment 35 17490628

3 138457 Bracket Asm., Sway Bar5 STD624008 Retainer Spring 36 STD5510376 130832 Arm, Suspension, Rear 37 131494

(Sway Bar) 38 1560868 850857 Bolt, Patched 3/8-24x 1- 39 144917

1/4 Gr. 8 40 137273

9 STD551137 Washer, Lock Hvy.,Unplated 3/8 41 17490620

10 140296 Washer, Hard Blade, MowerVented 42 122052X

11 163819 Blade 43 144949

12 1298_95....... Bearing, Ball, Mandrel 44 133943#6204 45 145059

13 137553 Shaft Asm. w/Lower 46 137729Bearing (Includes Key No. 47 14495912) 48 139573

14 137152 Housing, Mandrel 49 STD541437

15 110485X Bearing, Ball, Mandrel 50 7211061216 140329 Stripper, Mower Round

18 STD533106 Bolt, Carriage 5/16-18 x 5/8 51 15339019 132827 Bolt, Hex Head, Shoulder 52 156493

5/16-18 72 19131616

20 145055 Baffle, Vortex Mower46" 101 14557921 STD541431 Nut, Crownlock 5/16-18 102 71161010

UNC 103 STD55111022 134753 Stiffener, Bracket 104 1906121623 131267 Bracket, Deflector 105 16079324 105304X Cap, Sleeve 106 2029J25 149287 Spring, Torsion, Deflector 116 13764426 110452X Nut, Push 117 133957

-27 157788 Shield, Deflector Mower 118 7393060028 19111016 Washer 11/32 x 518 x16 119 19121414

Ga.29 131491 Rod, Hinge 126 144948

127 14676330 157722 Screw, Thd Roiling Washer

Head - - 157251

31 129963 Washer, Spacer MowerVented

32 153531 Pulle_.Mandrel -- 14365133 _ 137266 Nut, FI_ Top Lock Cntr.

9116

34 144945 Anchor--Spring Deck 46"

DESCRIPTION

Screw, Thdroll 3/8-16 x 1-3/4TyttWasher 13/32 x 13/16 x 16 Ga.

Pulley, Idler, Flat.Keeper, Belt, Idler

Pulley, Idler, DrivenSpring, Secondary 44/46/50Vent

Screw, Thdroll 3/8-16 x 1-1/4TyttSpacer, RetainerArm, Idler SecondaryWasher, HardenedCover, Mandrel DeckScrew, TIxIrell. 114-20 x 5/8

V-BelLMower,SecondaryV-Belt, Mower, PrimaryNut, Crownlock 3/8-16 UNCBolt, Carriage 3/8-16 x 1-1/2 Gr.5

Washer Felt

Pulley Idler 46" Prim. DriveWasher 13/32 x I x 16 Ga.

Cover,MulchingScrew

Washer, Lock #10Washer

Latch Asm. BaggerNut, WeldBolt, Shoulder

Gauge WheelNut, Centedock 3/8-16 UNCWasher 3/8 x 7/8 x 14 Ga.

Arm, Idler, Primary Deck 46"Pulley, Idler, V-Groove Dim. 4.25Mower Service 46" (StandardDeck -Order separatelymulching components Key Nos.101-106)

"'Mandrel Asm 44/50 Sen4ce(Includes Key Nos. 8-10, 12-15,31 and 33)

NOTE: AllcomponentdimensionsgiveninU.S. inches1 inch= 25.4 mm

51

TRANSAXLE

TRACTOR--- MODEL NUMBER 917.273011

15

14

74 70 73 _,30

92 93°

41 -_4S

......9a

2524

52

TRANSAXLE

THACTOR - - MODEL NUMBER 917.273011

KEY PARTNO. NO.

1 4197R2 12(X)00343 4199R4 4216R5 4215R6 4217R

7 6256H8 74020652

9 7392M10 13726I11 4985R12 6266H13 4212R

14 13712515 6276H16 633A63

17 8118M18 8740H119 122238X

20 4218R

21 6252H122 7810H23 6262H24 7393R25 992R126 13911127 4986R28 122254X29 6269H30 5855H31 139538

32 6277H

33 4225R34_ 7396H35 4198R36 4200R37 7395H38 16078939 139536

40 1332040041 1758052045 6271H46 1306020049 4895H

50 4222R51 1529R

KEY PARTDESCRIPTION NO. NO.

AxleShaftRetainingRingFinalDriveGearDifferentialGearDifferentialPinionDifferentialCarderAxleThrustWasherBolt,Hex Head 3/8-24 x 3-1/4(1"Thread Length)SteelBallSpringShiftForkDetent

. ShiftFork,High-LowRangeThrust BearingRace4th ReductionPinionShaft,BrakeSnap Ring,CrescentTypeHigh-LowRangeGearsNeedle BearingSinteredIronBearingShiftForkShaft,High-LowRangeDifferentialPinionSpacerDifferentialPinionBushingGdpcoCentedockNut 3/8-24ShiftFork,R.H.OilSealSinteredIronBearingShiftForkShaftShiftFork,LH.ShiftShaft,High-LowRangeOilSealPressureReliefValveGearcase,ReverseIdlerShaftandBearings,R.H. (IncludesKey No.'s17,18, 25, 33, 50, 63,77 and 82)DowelPinNeedle BearingThrust Bearing Race4th ReductionGear Shaft4th ReductionGear SpacerThrust Bearing RaceGate, Lower,ShiftGearcaseandBearings, L.H.(IncludesKeyNumbers16, 25,49, 50 (2), 51 and52)Pipe Plug 1/2-14 NoRT.Bolt,Hex 5/16-18 UNC x 1-1/4OilSealPipe Plug 114-18N.P.T.Needle BearingNeedle BearingNeedle Bearing

DESCRIPTION

52 8119M Needle Bearing53 4220R Thrust Bearing Race54 4209R 3rd Reduclion Pinion, Low55 4213R 4th Reduction Gear

56 4442R 3rd Reduction Pinion Spacer57 4195R 2nd Reduction Gear Shaft58 4214R Rnal Drive Pinion

59 4194R 1st Reduction Gear Shaft

60 7528R 1st Reduction Shaft Spacer61 4208R 3rd Reduction Pinion High62 4207R 2nd Reduction Gear

63 7398H Needle Bearing

64 4203R Low Speed Gear and 2nd; Reduction Pinion Cluster

65 = 4204R Reverse Gear

66 2898J Key, Hi-Pro 1/8 x 17/3267 12000033 Klip Ring68 4205R Intermediate Speed Gear69 4206R High Speed Gear

70 1370H Thrust Bearing Race71 633A69 Intermediate and High Speed

Cluster Pinions'

72 139120 Input Shaft73 4201R Low Speed Pinion74 12000008 E-Ring75 1153R Reverse Idler Gear

77 680.'].! Needle Bearing79 11 Sealing Washer80 7304 "00 Nut, Hex, Jam 7/16-2081 6270H Oil Seal82 135984 Reverse Idler Shaft

64 5384J Gearshift Lever, Bent

85 2978J Gearshift Cap86 633A85 Gearshift Ball Cover and Pin

87 8739H1 Shift Lever Guide BaH,Keyed88 4924H Spdng89 19151516 Washer 15/32 x15/16 x16

Gauge .: _9o 110542x ShiftMechanismSeal91 19181511 Washer 9/16 x 15/16 x 12

Gauge .-92 75J Gearshift Gate and

Reinforcement93 6274H Shift Bal!Cover Gasket94 76020412 Cotter Pin 1/8 x 3/496 159763 Screw Hex Washer Head

Machine

97 633A109 Gearshift Lever Assembly98 161823 Transaxle, 6 Speed,

CompaetaAssernUyNOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

53

TRACTOR - - MODEL NUMI:II::I-i u i i .i_lou:,

KOHLER ENGINE-MODEL NUMBER CV20S, TYPE NUMBER •65551

CYLINDER HEAD, VALVE AND BREATHER--13

CRANCASEJ

27

V •

v

V

A

54

TRACTOR - - MODEL NUMBER 917.273011

KOHLER ENGINE-MODEL NUMBER CV20S, TYPE NUMBER 65551

HEAD/VALVE/BREATHER

KEY PARTNO. NO. DESCRIPTION

234

56789

10111213

14

15

16171819

20

21222324

252627

2829

3O

31323334353637

24-033-03 Kit, breather cover w/gasket(Includes 2,3)

24-041-23 Gasket, breather24-096-15 Cover, breatherM-0645020 Screw, hex. flange M6xl.0x20

(4)X-75-23 Plug, alien hd. 1/8"12-351-02 Ufter, valve (4)

24-755:66_ ....Kit, valve train (Includes 8,11,12)24-411-05 Rod, push (4)

24-O41-0824-318-1225-186-0124-599-01M-0640034

12-086-16

24-755-74

24-153-1624-086-32

24-445-0124-016-01

24-016-0224-017-0124-017-0224-032-0523501124-089-0212-173-0112-755-0324-318-1124-755-76

25-313-02

24-755-57

M-0545016

24-445-0224-126-4424-112-1224-294-O624-326-1324-326-14X-426-9

Gasket, cylinder head (2)Head assembly, #2 cylinder

Arm, rocker (4)Pivot, rocker arm (4)Screw, hex. flange M6x1.0x34(4)Screw, hex. flange M10xl.5x90(8)Kit, valve cover - plain

(Includes 16,17)O-RingScrew, shoulder (4)

Strap, liftingValve, exhaust (Std.) (2)Valve, exhaust (.25) (2)

Valve, intake (Std.) (2)Valve, intake (.25) (2)Seal, valve stem (2)Retainer, spring (4)

Spring, valve (4)Cap, valve spring (4)lot, retainer (4)Head assembly, #1 cylinderKit, valve cover - breather

(Incl. 16_17,28)Grommet, rubber

Kit,breather separator(Includes£8,30-33)Screw, hex. flange M5x0.8x16(2)Strap, breatherBracket, breather separator

SpacerF_ngHose, breatherHose, breatherClamp,hose(2)

CRANKCASE

KEY PARTNO. NO. DESCRIPTION

1 24-032-012

3 24-294-134 12-380-175 24-067-13

24-067-14

6 24-874-01

24-874-02

2.4-874-037. 24-108-01

24-108-0224-10803

8 24-018-019 12-422-09

12-422-1312-422-0712-422-0812-422-1012-422-1112-422-12

10 24-010-0311 24-089-2112 ,52-139-0913 M-0545010

14 24-018-0415 24-402-0516 12-153-O117 24-126-1918 12-123-0419 M-054501620 12-153-0221 24-038-04

22 24-755-4623 12-153-0324 12-380-0425 M-063100526 12-032-0127 )(-25-10228 24-144-01

Seal, oil frontCrankcase

(USE: Min_lock 24782 05)FittingPin, dowel locating (6)Connecting Rod (Std.) (2)Connecting Rod (.25) (2)Piston w/Ring Set (Std.) (2)(Includes7,8)Piston w/Ring Set (.25) (2)Piston w/Ring Set (.50) (2)

Ring Set (Std.) (2)Ring Set (.25) (2)Ring Set (.50) (2)Retainer, piston pin (4)Shim, camshaft (A.R.)

Shim, camshaft (A.R.)Shim, camshaft (A.R.)

Shim, camshaft (A.R.)Shim, camshaftShim, camshaft (A.R.)Shim, camshaft (A.R.)Camshaft (Includes 11)

Spring, actuating (ACR)Plug, cupScrew, hex. flange M5x0.8xl0

(2)Retainer, reed (2)Reed, breather (2)

O-Ring, lower oil fill tubeBracket, oil fill tube

Tube, oil fillScrew, hey,. flange M5xO.Sx16

O-Ring, upper oil filltube....O_ost_kassemUy(Includas

22_3)Kit,o, fi, cap (Includes23)O-Ring, dipstickPin, hitchWasher, plain 6 mm

Seal, governor cross shaftWasher,plain1/4"Shaft, governor cross

55

TRACTOR - - MODEL NUMBER 917.273011

KOHLER ENGINE-MODEL NUMBER CV20S, TYPE NUMBER 65551

IGNmONIELECTRICAL

l 1_2e...-,$

, 0_

IG)

BLOWER HOUSING AND BAFFLES I

13

_F---3

I

14

16 \13

11

56

KOHLER ENGINE-MODELNUMBER CV20S,TYPE NUMBER65551

IGNmON/CHARGING

KEY PART

NO. NO.

1 54-755-15

2 M-04030253 X-25-92

4 24-112-045 25-086-476 24-157-037 12-086-148 12-468-039 X-42-15

10 24-025-0411 - 25-403-0-3 ......12 X-25-9213 24-086-1814 23660215 54-755-09

16 12-132-0617 M-054802518 23517319 48-154-0220 X-25-6321 24-584-0122 M-0545020

NOT ILLUSTRATED24-126-71X-22-11

24-176-12

25-518-2824-113-18

12-454-01

BLOWER HOUSING & BAFFLES

KEY PARTDESCRIPTION NO. NO. DESCRIPTION

Kit, grass screen 1 54-027-95(Includes 2-4,and 24 113 18)Screw, hex. cap M4x0.7x25 (4) 2 24-100-02

Washer, plain 5/16" (4) 3 M-0545020Spacer, grass screen (4)Bolt, shoulder (4) 4 M-0545016Fan

Screw, hex. flange M10xl.5x46 5 M-0551016Washer, plain 3/8". 6 M-0645016KeyFlywheel 7 24-146-02

Rectifier-regulator 8 24-146-08Washer, plain 3/16" (2) 9 24-063-20Screw, phillipshal. 11-16x7/8 (2) 10 .. 24-063-14Connector (3 contact) 11 _24-063-30

WJt,15 amp stator 12 24-063-23(Includes 24 126 71) 13 M-0545010

Spark Plug (2) NOT ILLUSTRATEDScrew, hex. cap M5x0.8x25 (2) 24-063-36Clip, cableClip, cable M-0545010

Washer, plain 114" N/AModule, ign'dJon(2) 24-086-06Screw, hex. flange M5x0.8x20(4)

Bracket,statorwireWasher,lock114"Harness,widngLead, black(recL-reg.4"- 18gaugeinsulatedgripbarreleyelets)Decal,grassscreenTie, wire

Housing, blower(Ind. M-05450i0 & 24 063 36)

Nut, plastic (2)Screw, hex. flange M5xO.8x20(2)Screw, hex. flange M5x0.8x16(5)Screw, he_ flange M5xO.8x16Screw, hex. flange M6x1.0x16(6)Plate, backing - # 2 sidePlate, backing - # 1 sideBaffle, cylinder barrel-# 2 sideBaffle, valley - #2 side

Baffle, cylinder barrel-# 1 sideBaffle, valley - #1 sideScrew, hex. flange M5xO.8xl0(2)

Baffle, blower housingScrew, hex. flange M5x0.8xl0(2)Cover, control

Screw, phillipshd. 11-16x3/4" (2)

AIR IN'rAKE/RLTRATION

KEY PARTNO. NO. DESCRIPTION .

1 24-164-062 M-0651055

3 24-041-014 24-041-145 24-094-136 24-041-137 24-109-05 ....8 24-083-05

• 9 24-083-0310 23OO4611 24-O96-0112 12-100-0113 24-096-6514 54-755-01

15 24-153-15 :16 25-341-03

Manifold, intake

Screw, he_ flange M6x1.0x55(4)Gasket, intake manifold (2)iGasket, air cleaner baseBase, air cleanerGasket, fuel spitback cupCup, fuel spitbackPracleaner, elementElement, air cleanerSeal, breatherCover, inner air cleaner

Wing NutCover, air cleaner

Kit, knob with seal(Includes 15 & 16)O-RingKnob, cover

57

KOHLER ENGINE-MODEL NUMBER CV20S, TYPE NUMBER 65551

I

STARTING SYSTEM I ENGINE CONTROLS J

OIL PAN I LUBRICATION J

1_--2

---3

2

4

58

TRACTOR - - MODEL NUMBER 917.273011

KOHLER ENGINE-MODEL NUMBER CV20S, TYPE NUMBER 65551

STARTING SYSTEM

KEY PARTNO. NO.

1 M-08390702 24-096-053 M-O8390804 12-468-015 25-098-056 12-221-017 12-227-138 12-211-019 12-755-54

10 .12,227-06-11 12-170-05

ENGINE CONTROLS

KEY PARTNO. NO.

1 SM-06420252 24-090-143 M-06410604 24-089-015 25-158-086 24-079-04

7 25-158-118 M-05470509 24-089-03

-10 24-126-5611 M-0645016 -

12 12-237-0113 M-0545016

14 24-090-0715 24-468-0116 24-089-18

17 M-044603018 24-090-1319 M-054502020 24-089-3821 24-090-0522 41-468-0323 M-040302524 24-079-05

DESCRIPTION

Screw, hex. flange MSx1.25x70Cover, pinionScrew, hex. flange M8x1.25x80

Washer, plain 11/32" (3)Starter, (includes 6-11)Kit,brush

CapBolt, thru (2)Kit,drive

_- -Cap, drive endArmature

DESCRIPTION

Screw,hex.flangeM6x1.0x25Lever, govemorNut, hex. flange M6xl.0Spring, linkageBushing, linkage retainingUnkage, throttleBushing, throtfla linkageNut, hex. lock M5x0.8Spring, throttleBracket, controlScrew, hex. flange M6x1.0x16(4)Clamp, cable (2)Screw_hex. flange M5xO.8x16(3)Lever, thorttie actuatorWasher, plain 5.5 rnm (3)

Spring,.govemorNut, hex M4x0.7Lever, throttle control

Screw,hex. flange M5x0.8x20Spring, throttle limiterLever, choke

Washer, spdng 1/4"Screw, hex. cap M4x0.7x25Unkage, choke

OIL PAN/LUBRICATION

KEY PARTNO. NO. DESCRIPTION

23

4567

89

101112131415

1617

18

M-0645025

M-063100524-199-07

24-393-0824-123-0524-162-2624-043-12

12-380-01

_52-448-02!12-144-02

24-153-08X-75-3224-136-0152-05O-O252-032-08

24-086-1724-086-16

X-75-10

Screw, hex. flange M6x1.0x25(2)Washer, plain 6 mm (2)Pan, oil assembly(Includes 1,2, & 4-10)Oil pump assembly (Includes 5)Tube, oil pickupScreen, oil

I_ governorgearw/pin(Includes 8)Pin, gevemor regulatingTab, lockingShaft, governor gearO-RingPlug, hex. _._;. 3/8"Nipple, oil filterRlter, oilSeal, oil (PTO end)Screw, hex. flange M8x1.25x45Screw, hex. flange M8x1.25x45(9)Plug, sq. hd. solid 3/8" N.P.T.R

59

TRACTOR - - MODEL NUMBER 917.273011

KOHLER ENGINE-MODEL NUMBER CV20S, TYPE NUMBER 65551

I

CRANKSHAFT I.

2 1

FU EL SYSTEM !

i i

EXHAUST I

/1

14

6O

KOHLER ENGINE-MODEI_ NUMBER CV20S, TYPE NUMBER 65551

CRANKSHAFT

KEY PARTNO. NO.

1 24-014-722 52-139-09

EXHAUST

KEY PARTNO. NO.

1 24-041-022 25-072-04

24-522-16

24-782-0524-755-03

DESCRIPTION

Crankshaft(Includes2)Plug, cup

DESCRIPTION

Gasket, exhaust (2)

Stud, M8x1.25x33 (4)

Short BlockMiniblockGasket Set

FUEL SYSTEM

KEY PARTNO. NO.

1 24-853-25

2 24-041-153

4 24-041-145 M-06290956 M-06410607 47-154-018 _. 24-353-03

9 X-426-910 24-086-12

11 24-393-0412 24-100-0113 25-353-0314 24-050-02

NOT ILLUSTRATED24-757-1824-757-1924-757-2024-757-22

DESCRIPTION

Kit, carburetor w/gaskets(Includes 2-4)Gasket, cad_umtor

Carburetor assembly(For information only notavailable separately)(Includes 24 757 18, 24-053-25,24-757-19, 24-757-20, 24-757-22)Gasket, air cleaner base

Stud, M6x1.0x95 (2)Nut, hex. flange M6xl.0 (2)Clip, cableLine, fuel 10-5/8" (2)Clamp, hose (6)Screw, hex. cap. M6x1.7x18 (2)Pump, fuel - pulseNut, plastic (2)Line, fuel 13-1/2"Filter, fuel

Kit, overhaul wlgasketsKit, choke repair w/gasketsKit, gasket

Kit, solenoid replacement w/gas-kets

61

62

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

SIGHTINGGUIDE

ONLY RIDE UP AND DOWN HILL,NOT ACROSS HILL

SIGHT AND HOLD THIS LEVEL WITHSKY LINE OR TREE.

15" MAX.

/_ Operate your Tractor up and down the face of slopes (notgreater than 15 '), never across the face. Make turns gradu-ally to prevent tipping or loss of control. Exercise extremecaution when changing direction on slopes.

For the repair or replacement parts you needdelivered directly to your homeCall 7 am - 7 pm, 7 days a week1-800-366-PART(1-800-366-7278)Para ordenar piezas con entrega adomicilio - 1-800-659-7084

For in-house major brand repair serviceCall 24 hours a day, 7 days a week

1-800-4-REPAIR(1-800-473-7274) .Para pedir servicio de reparaci6n adomicilio - 1-800-676-5811

For the location of a Sears Parts andRepair Center in your areaCall 24 hours a day, 7 days a week

1-800-488-1222

For information on purchasing a SearsMaintenance Agreement or to inquire_about an existing AgreementCall 9 am - 5 pm, Monday-Saturday

1-800-827-6655

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When requesting service or orderingparts, always provide the followinginformation:• Product Type • Part Number• Model Number • Part Description

SEARSAmenca's Repair Speciat_sts

165020 7.24.98 Rev. 3 RD/SJ/RD Printed in U.S.A.