9820-SP-PI-001~1 Piping & Valve General Specification

SANTOS (SAMPANG ) PTY LTD

PIPING AND VALVES GENERAL SPECIFICATION

DOCUMENT NO. 9820-SP-PI-001 REV. 1

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FILE NAME: 9820-SP-PI-001~0

OYONG DEVELOPMENT PROJECT PHASE II

ONSHORE PROCESSING FACILITIES (OPF) GRATI

DOCUMENT TITLE : PIPING AND VALVES GENERAL SPECIFICATION

DOCUMENT NO: 9820-SP-PI-001

THIS DOCUMENT CONSISTS OF TOTAL : 166 PAGES UNAUTHORIZED COPYING OF THIS DOCUMENT IS NOT PERMITTED.

REV DATE PURPOSE

ORIGINATOR

CHECKER

PROJECT ENGR

CONTRACTOR COMPANY DATE

A 3-Mar- 08 IDC BRO TJ ALD/JB PS/ ES

B 19-Mar-08 IFR BRO TJ ALD/ JB PS/ ES

C 21-Apr-08 IFA BRO TJ ALD/ JB PS/ ES

C1 07-May-08 RE-IFA BRO TJ ALD/ JB PS/ ES

0 26-May-08 AFC BRO TJ ALD/ JB PS/ ES VH/ NEB

1 19-Jan-10 AS-BUILT TG RD PS / LC JN/ LC NEB




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RECORD OF REVISIONS

THE REVISIONS LISTED BELOW HAVE BEEN INCORPORATED IN THIS COPY OF THE DOCUMENT

REV. No. SECTION

PAGE NO.

DESCRIPTION OF CHANGES by

A All All ALD, PLG, BD, TJ, IMP, PS, RDW, and STR

B All All DNK

C 5.0, 20, 28, 33, 37, 38, 45

DNK

65, 165

1 25, 39 AS BUILT




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CONTENTS

1.0 SCOPE .................................................................................................................................. 5

2.0 REFERENCES ...................................................................................................................... 5 2.1 CODES & STANDARDS .............................................................................................. 5

2.1.1 American Society of Mechanical Engineer ...................................................... 5

2.1.2 American Society for Testing and Material ...................................................... 5

2.1.3 American Petroleum Institute ........................................................................... 6

2.1.4 British Standard ................................................................................................. 6

2.1.5 Manufacturers’ Standardization Society .......................................................... 7

2.1.6 National Association of Corrosion Engineers ................................................. 7 2.2 SANTOS ENGINEERING STANDARD ........................................................................ 7 2.3 PROJECT DELIVERABLE ........................................................................................... 7

3.0 TECHNICAL REQUIREMENTS............................................................................................. 9 3.1 GENERAL .................................................................................................................... 9 3.2 PIPES ......................................................................................................................... 10

3.2.1 Carbon Steel Pipes .......................................................................................... 10

3.2.2 Austenitic Stainless Steel Pipe ....................................................................... 11

3.2.3 Galvanized Steel Pipe ...................................................................................... 11 3.3 PIPE FITTINGS .......................................................................................................... 11 3.4 FLANGES AND FLANGES JOINT ............................................................................. 12

3.4.1 Flanges ............................................................................................................. 12

3.4.2 Bolting .............................................................................................................. 13

3.4.3 Gaskets ............................................................................................................ 13 3.5 VALVES ..................................................................................................................... 14

3.5.1 General ............................................................................................................. 14

3.5.2 Ball Valves ....................................................................................................... 15

3.5.3 Globe Valves .................................................................................................... 15

3.5.4 Check Valves ................................................................................................... 16

3.5.5 Gate Valves and Through Conduit Gate Valves ............................................ 16

3.5.6 Butterfly Valves ............................................................................................... 16 3.6 SANTOS ACCEPTANCE OF PIPE, VALVES AND FITTINGS .................................. 17

4.0 VALVE SPECIFICATION – NUMBERING SYSTEM ........................................................... 18

5.0 PIPE SPECIFICATION AND SERVICE SUMMARY ............................................................ 20

6.0 PIPING BRANCH CONNECTION ....................................................................................... 22




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APPENDIXES:

APPENDIX – A ............................................................................................................................. 23 APPENDIX – B ............................................................................................................................. 68 APPENDIX – C ........................................................................................................................... 158 APPENDIX – D ........................................................................................................................... 161




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1.0 SCOPE

This specification defines the minimum requirement for design, material selection, inspection and testing of piping and valve materials for Wellhead Platform (WHP) and Onshore Processing Facility (OPF) of the Oyong Phase-2 Development Project, in addition to company available specification.

2.0 REFERENCES

The latest edition of the following Codes, Standards and Project Specification shall form part of this specification.

2.1 CODES & STANDARDS 2.1.1 American Society of Mechanical Engineer

- ASME B1.20.1 Pipe Threads, General Purpose - ASME B16.5 Pipe Flanges and Flanged Fittings (NPS ½ Through 24) - ASME B16.9 Factory Made Wrought Steel Buttwelding Fitting - ASME B16.10 Face-to-face and End-to-end Dimension of Valves - ASME B16.11 Forged Steel Fittings, Socket Welding and Threaded - ASME B16.20 Metallic Gaskets for Pipe Flanges – Ring Joint, Spiral-wound and

Jacketed - ASME B16.21 Non Metallic Flat Gasket for Pipe Flanges - ASME B16.25 Buttwelding Ends - ASME B16.34 Valves – Flanged, Threaded and Welding End - ASME B16.36 Orifice Flanges - ASME B31.3 Process Piping - ASME B31.8 Gas Transmission and Distribution Piping System - ASME B36.10 Welded and Seamless Wrought Steel Pipe - ASME B36.19 Stainless Steel Pipe

2.1.2 American Society for Testing and Material

- ASTM A53 Standard Specification for Pipe, Steel, Black & Hot Dipped, Zinc-Coated Welded and Seamless.




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- ASTM A105 Carbon Steel Forging for Piping Components

- ASTM A182 Forged or Rolled Alloy Steel Pipe Flanges, Forged Fittings, and

Valves and Parts for High Temp. Service - ASTM A193 Alloy Steel and Stainless Bolting Materials for High Temperature

Service - ASTM A194 Carbon and Alloy Steel Nuts for Bolts for High Pressure & High

Temperature Service - ASTM A216 Carbon Steel Casting Suitable for Fusion Welding for High

Temperature Service - ASTM A234 Pipe Fittings of Wrought Carbon Steel for Moderate and Elevated

Temperatures - ASTM A269 Seamless Stainless Tubing - ASTM A312 Seamless and Welded Austenitic Stainless Steel Pipes - ASTM A358 Austenitic Cr-Ni Pipe for High Temperature service - ASTM A403 Wrought Austenitic Stainless Steel Piping Fittings

2.1.3 American Petroleum Institute

- API Spec 6D Specification for Pipeline Valves (Gate, Plug, Ball and Check Valves) - API Spec 6FA Specification for Fire Test for Valves - API Std 594 Wafer and Wafer-Lug Check Valves - API Std 598 Valve Inspection and Testing - API Std 599 Steel and Ductile Iron Plug Valves - API Std 600 Bolted Bonnet Steel Gate Valves for Petroleum and Natural Gas

Industries. - API Std 602 Compact Steel Gate Valves - API Std 607 Fire Test for Soft-Seated Quarter Turn Valves

2.1.4 British Standard

- BS 2995 Specification for Socket and Screwed Valves




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- BS 5351 Specification for Steel Ball Valve

2.1.5 Manufacturers’ Standardization Society

- MSS SP-99 Instrument Valves

2.1.6 National Association of Corrosion Engineers

- MR 0175 Sulphide Stress Cracking Resistant Metallic Materials for Oil Field Equipment

2.2 SANTOS ENGINEERING STANDARD

- 1515-50-G001 Design Guide for Piping - 1515-50-G002 Design Guide for Valves - 1515-50-G003 Pipe Support System - 1515-50-G006 Design Guide for Hot Tapping - 1515-50-G007 Gas and Oil Gathering System - 1515-50-G008 Tie In (Golden) Welds - 1515-50-S001 General Piping and Valves - 1515-50-S002 Specification for Plant Pipe - 1515-50-S003 Specification for Hot Bends - 1515-50-S004 High Pressure Line Pipe

2.3 PROJECT DELIVERABLE

- 9820-SP-PR-006 Corrosion Estimation and Materials Selection Study In case of conflict between this specification, its associated specification, data sheet, the codes and standards, the Vendor shall bring the matter to Purchaser‟s attention for resolution and approval in writing. Should any conflict occur as the application of these regulations, data sheets and specifications, the order of precedence shall be as follows: - Government Legislation, statutory Codes and Regulations - Data Sheets and Drawings

- This Specification




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- Project Specifications

- Industry Standards and Codes

Any deviation from the requirements of this specification, its attachments and the referenced codes and standards shall be stated in the quotation. In absence of such a statement, full compliance shall be assumed.




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3.0 TECHNICAL REQUIREMENTS

3.1 GENERAL

Pressure/temperature ratings of flanged components DN15 through DN600 are based on ASME B16.5 and ASME B31.3. All pressures indicated in the Piping Class Specification are gauge values unless noted otherwise. Piping shall be designed to suit the most efficient and economical layout equipment. Arrangements shall provide for servicing or removal of instruments, pump casings and rods, exchanger bundles, compressor pistons, and other integral equipment parts, as well as to provide access to manholes and access openings. All piping component wall thicknesses stated in the Piping Class Specification (refer Appendix A) are calculated in accordance with ASME B31.3 (unless stated otherwise) and are based on internal design pressure, design temperature, specified corrosion allowance, the manufacturing minus/under tolerance allowance as applicable. All piping subject to any additional loading such as external pressure, thermal loading, live loads, seismic, transportation, drag (due to blast), etc., shall be individually assessed to ensure full compliance with ASME B31.3 and company related specification. All valves and instruments shall have maximum accessibility. The Fabrication/ Installation Contractor shall orient valves and instrument so that passageways are not blocked. Control valves, relief valves and lubricated valves shall be located where they can be serviced services conveniently. Gauge glasses shall be arranged so that they are visible from a suitable access way. All drain and vent valves shall be located as conveniently as possible, at or near operating levels. All Welded piping/ fittings/ flanges and other welded material shall be forged material. All uninsulated lines shall be located so that bottom (BOP) or top (TOP) of pipes are at the same elevation, depending upon the method of support. Insulated lines shall have bottom of shoes at the same elevation as bottom (BOP) or top (TOP), of pipes as adjacent uninsulated lines, whichever is the reference. The high and low points of all lines shall be provided with vent and drain connections which may be plugged. Vents and drains required for startup or during operating shall be provided with a valve and screwed plug. A drain with valve and plug shall be provided where liquid can be trapped between isolating valves. Minimum size for vents and drains shall be DN25 for hydrocarbon systems and DN20 for utility systems. Pipe, valves and fittings in sizes DN32, DN65, DN90, DN125 and DN 550 shall not be used in this project. Temporary strainers shall be installed in suction lines to all major equipment (compressors, pumps, etc.) for removal of dirt, trash, and other foreign material. Piping shall be arranged so that these screens can be removed from flanged joints without altering the piping or supports.




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Unconnected branch connections DN50 and smaller on reciprocating compressor and reciprocating pump suction and discharge lines shall be schedule 160 nipple (100mm long maximum) regardless of the schedule specified in the Piping Class Specification. Screwed piping connections are non-preferred for all services and are not permitted for hydrocarbon service. Threaded joints shall only be used where specified in the relevant piping class or on instruments connection, as per company specification All piping systems, including valves, DN50 and above shall be flanged except SS valves DN 50 which are available with flanged ends or without flanged ends in accordance with the Valves Specification (refer Appendix B). Generally all piping systems DN15 to DN40 shall be: - Socket welded both ends or - Socket welding one end and threaded at the other end. Bolt holes of flanges shall straddle the normal horizontal and vertical centerline of the pipe, unless noted otherwise. Reducers at pump suctions shall be eccentric with the top flat (TF), unless approved by the COMPANY.

3.2 PIPES 3.2.1 Carbon Steel Pipes

All carbon steel pipe shall be specified with the nominal size and schedule number as per ASME B36.10 / B36.10M or as code calculated wall thickness when it is more economic. Corrosion allowance shall be as per 9800-SP-PR-006 “Corrosion Estimation and Material Study” and shall be reflected on the relevant Piping Class Specification. Selected wall thickness shall be thicker than the thickness calculated as per ASME B31.3 equation 316.1.1 and 316.1.2 (3b).

SE

DPt

ctTm

2

Where : Tm = minimum required thickness (mm) t = pressure design thickness (mm)

c = sum of mechanical allowances plus corrosion allowance and mill tolerance (mm) P = design pressure (MPa) D = outside diameter (mm) S = Allowable stress as per ASME B31.3 table A-1 (Mpa) E = quality factor from table ASME B31.3 A-1A or A1-B

Allowances for each materials are as follows:




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- CS pipe; Mill allowance 12.5% for size up to DN300 and 10% for size DN350 and above.

- SS pipe; No mill allowance considered for stainless steel pipe. - SS Tube; No mill allowance considered, 0.125 inch mechanical allowance due to wall

thickness reduction on bends since elbow is not prepared on the tube installation. - CS material shall have a maximum Carbon content of 0.23% by product analysis.

Maximum Carbon Equivalent (CE) shall be 0.43% by product analysis according to the formula:

CE = C + Mn

/6 + (Cr + Mo + V)

/5 + (Ni + Cu)

/15 Pipe shall be seamless up to and including DN300 and seamless or SAW with 100% radiography for DN350 and larger (unless otherwise noted on the Piping Class Specification or govern by the codes). CS pipe may be supplied in single or double random lengths. Each length of pipe shall be subjected to hydrostatic test in accordance with the relevant code.

3.2.2 Austenitic Stainless Steel Pipe

All stainless steel pipes shall be specified with the nominal size and schedule number as per ASME B36.19 / B36.19M and company specification. All materials shall be in accordance with ASTM A312 type 316 and shall be supplied in the solution heat treated condition, de-scaled, pickled, and passivated.

3.2.3 Galvanized Steel Pipe All galvanized pipes shall be specified with nominal size as per ASME B36.19 and schedule number shall be minimum sch. 40 The pipe spools compressing of this components shall be galvanized in galvanizing pool after fabrication. Galvanizing specification and procedure shall follow ASTM A123, ASTM A143, ASTM A153, and ASTM A365.

3.3 PIPE FITTINGS

Carbon Steel pipe fittings shall be supplied with wall thickness and nominal sizes that meet ASME B36.10 / B36.10M. Carbon Steel fittings shall meet the requirements of ASTM A234 WPB or ASTM A105 as applicable. Stainless steel fittings shall conform to ASTM A182 F316 for forged fittings and ASTM A403 TP316 for buttweld fittings as specified in section 3.2.2 above. Positive Material Identification (PMI) shall be carried out for all stainless steel pipes and fitting materials.




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Dimensions of metallic butt weld fittings (elbows, concentric reducers, eccentric reducers, tees, etc) shall be in accordance with ASME B16.9, with socket weld and threaded fittings to ASME B16.11. All 90° and 45° buttweld elbows shall be long radius (1.5D). Fittings larger than DN40 and swage nipples shall not be manufactured from bar stock. Swage nipples shall be manufactured from pipe as per the applicable material class. “O‟let” type fitting shall be dimensioned to meet branch reinforcement requirements of ASME B31.3. “Over reinforcement” shall be avoided by the appropriate selection of design to match both the nominated run and branch wall thicknesses as opposed to machining of heavier wall design fittings. O‟let fittings to be Bonney Forge type or equivalent with weld line indication. Over reinforcement shall be limited to 150% of the minimum ASME B31.3 requirements. Design and fitting profile shall minimize local stress concentration effects. Repair by welding of wrought fittings is not permitted. Elbow-lets are non-preferred and shall only be used with the Clients approval.

Galvanized malleable iron threaded fittings shall comply with ASME B16.3. Galvanized malleable iron threaded pipe unions with brass to iron seats shall comply with ASME B16.39. These fittings shall only be used in galvanized piping systems for air and water services. Galvanized pipe nipples may be ASTM A 53, Type F. Galvanized steel pipe shall use threaded fitting for connection below 50DN, use threaded boss or threodolet to connect galvanized steel fittings on and pipe. Do not weld unless galvanizing coating is ground off weld before hand.

3.4 FLANGES AND FLANGES JOINT

3.4.1 Flanges

All flanges in butt weld piping shall be weld-neck (WN) type unless specific requirements dictate otherwise. Socket weld (SW) or WN flanges may be used on SW piping. Carbon steel materials shall be as indicated on the respective Piping Specifications (Appendix A) and shall meet the requirements of respective material specification. Carbon steel materials shall comply with the Carbon and Carbon equivalent (CE) requirements for pipe fittings as stated in Section above. Austenitic SS flanges shall conform to ASTM A182 F316 and shall comply with the appropriate material requirements specified in Section 3.2.2 above. The Manufacturers recommendations for bolt torque valves shall be followed. Spades, spacers and blinds shall be in accordance with the Standard Construction Drawings in Appendix D. Flange facings of Class 150, 300 and 600 flanges shall be raised face except where specified otherwise on the related piping specification or on P&IDs.




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Flange facings of Class 900 and 1500 flanges shall be ring type joint (RTJ), except where specified otherwise on the related piping specification or on P&IDs. Flange gasket surface finishes shall be in accordance with ASME B16.5 and the following:

Class 150 - 600 RF : Smooth finish, roughness between Ra 3.2 µm and 6.3 µm for spiral wound gaskets

Instrument connections shall generally be DN50 ball valve assemblies per the relevant Piping class specification. Orifice flanges to be supplied in accordance with ASME B16.36, complete with plugs and jacking screws. The orifice plates will be supplied by others (Instruments). Orifice flanges shall be ANSI Class 300 minimum. Flange tapings to be suitable for socket welding or threaded as applicable.

3.4.2 Bolting

Flange bolting for all size of carbon steel lines and stainless steel lines above DN200 shall be in accordance with ASTM A193-B7 with nuts to ASTM A194-2H, both shall be fluorocarbon coated to protect from corrosion. ASTM A193-B8 with nuts to ASTM A194-.8H shall use for Stainless steel flanges up to DN200. Studs 1” diameter and smaller shall be UNC with those 1-1/8” diameter and larger being UN8 series. Stud bolts lengths shall be in accordance with ASME B16.5 (refer Appendix C). Where spectacle blinds, etc are installed, the stud bolt length shall be increased by the thickness of such devices plus the extra gasket. Studs 1-1/4” diameter and larger are to be increased in length by a minimum of one bolt diameter to allow the use of hydraulic bolt tensioning equipment. Exposed bare threads are to be suitably protected against corrosion and minor mechanical damage.

3.4.3 Gaskets

Spiral wound gaskets shall be used for all size of flanged joints 150#, 300# and 600# ratings. Spiral wound gaskets shall conform to the following: 4.4 mm nominal thickness SS316 windings Graphite filler SS inner and CS outer (guide) rings, 3.2 mm thick Spiral wound gasket design to ASME B16.20 and shall suitable for ASME B16.5

flanges. Ring type gasket shall be used for 900# and 1500# with dimensions to comply with ASME B16.20. “R” number shall be referred. For general service, use soft iron oval or octagonal ring, cadmium plated.




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For raw gas, corrosive or erosive service, add PTFE inner ring to match flange space and pipe bore.

3.5 VALVES 3.5.1 General

Valves selection for all systems excluding instrumentation shall be in accordance with the relevant Piping Specification and associated Valve Specifications. Additional requirements for valves designated with individual instrument tag numbers shall be as per the specific Instrument Data Sheet. Isolation valves for main gas stream of the Onshore Processing Facility (OPF) Plant piping shall be ball valves except other process stream may use gate valves. Valves upstream of pig receiver shall be full bore ball valves. Operating temperature across OPF Plant shall be considered for appropriate isolation valve application. Valves shall be designed to meet the pressure/temperature ratings as defined by ASME B16.34 as a minimum. Valve designs shall adequately provide for the corrosion allowance indicated on the Piping Class Specification against the respective piping class. All flanged valves shall have integral flanges. Flange and flange gasket surfaces shall be in accordance with the requirement for the piping flanges. Fugitive emissions are to be minimized. The Supplier shall state the design features and relevant testing that ensure this requirement is met. More accurate manufacturing and the use of graphite packing or Garlok EVS 9000 or similar are the minimum requirements. Auxiliary connections such as vents, drains and lubrication points are a potential source of leakage and shall be avoided wherever possible. When size / design permits, valves shall incorporate stem sealant injection point with a positive isolation valve. Valve actuators shall be in accordance with the Valve Data Sheet. Manual actuators shall be selected to allow operation at the valve‟s rated pressure differential with a force no greater than 350 N. Gearbox operators shall be sized to provide an output torque of at least 150% of the maximum required valve operating torque. Gearbox ratios shall be 60:1 maximum for valves DN200 and smaller and 120:1 maximum for valves DN250 and larger. Gearboxes shall be fitted with position indicators, have self-locking mechanisms and fully sealed and protected to suit a corrosive marine environment. The design of all valves shall be such that self-closing of the valve due to vibrations, etc., shall not occur. Material for stainless steel valves shall conform to the requirements of section 3.2.2. Materials of valve trim components (ball, gate, stem, etc) shall be suitable for the working fluid and valve duty. The Supplier may offer for approval a superior alternative to those specified on the Valve Data Sheets having regard for service conditions and the required operating characteristics. Differential hardness between the valve materials shall be maintained to prevent galling.




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Seats and seals shall have good resistance to the process fluids specified on the Valve Data Sheets and shall be resistant to explosive decompression. All valves shall be provided with a stainless steel nameplate and be marked in accordance with MSS-SP-25. Valves shall be painted in accordance with the applicable specification. All valves shall be tested base on API STD 598 and certified base on BS EN10204 Type B3.1B.

3.5.2 Ball Valves

Lock Open / Lock Close facility shall be provided with ball valves when indicated on P&ID. (Pad locks by others). Where required on the Valve Specification, the valves shall be supplied certified as fire safe and performance tested to BS 6755 Part 2. Alternatively, fire safe certification to API 607 or API 6FA may be furnished. Ball valves shall be split body (minimum pieces) construction, full or reduced bore as specified on the Valve Data Specification. Ball valves shall be of trunnion mounted design for: - Class 150 valves DN150 and larger - Class 300 valves DN150 and larger - Class 600 valves DN50 and larger. - Class 900 valves DN50 and larger - All Actuated valves All other sizes shall be “floating ball” type unless specified otherwise on the relevant Piping Class Data Specification. All ball valve designs shall include anti-static devices and meet the dimensional, design and test requirements of API 6D or BS 5351 depending on the design and size. Trunnion mounted balls shall be designed as double block & bleed and have automatic body cavity relief. Where metal seated ball valves are required, they shall be fitted with tungsten-coated (or approved alternative) ball and seats.

3.5.3 Globe Valves

Valves shall be designed to meet the requirements of BS 5352 and ASME B16.34 and valves above DN 50 shall be generally compliant to BS 5352. Valves shall be OS&Y, BB and rising stem. The disc shall be a plug type and hard faced. Seats shall also be hard faced with renewable seats on valves DN50 and larger. Valve dimensions shall meet the requirements of ASME B16.10. Valve ends shall be in accordance with the Valve Data Sheet. Pressure/temperature ratings and valve design shall meet the requirements of ASME B16.34.




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3.5.4 Check Valves

Check valves shall comply with the requirements of BS 5352 for sizes up to DN40 and API 594/ASME B16.10 for sizes DN50 and larger. For DN 50 and larger, swing check valves shall be used, shall meet the requirements of BS 1868 or API 6D. Dual plate wafer check wherever specified shall be designed with spring return wafer pattern valves. All wafer check valves shall be drilled through lugged type and of retainer less design. Ball type check valves shall be used for horizontal installation only.

Wherever Non Slam type check valves are specified, the Supplier shall prove the non-slam capability of the valve by necessary calculations and valve characteristic plots.

3.5.5 Gate Valves and Through Conduit Gate Valves

Gate valves, up to DN40 shall be of forged body construction and meet the requirements of BS 5352. Valves shall be OS&Y, BB, rising stem, back seated and of solid wedge construction. Gate valves, DN50 and larger shall be in accordance with ASME B16.10 and meet the requirements of BS 1414. Valve construction shall be OS&Y, BB, rising stem, back seated and the valves have a solid wedge with renewable seat rings. Through conduit gate valves wherever specified shall meet the requirements of API 6D. Valves shall be designed to provide “double block and bleed” if specified on the Valve Data Sheet. The seats shall be designed to ensure positive sealing at low differential pressures and cavity relief via seat. If specified, valves shall be provided with removable seat skirts.

3.5.6 Butterfly Valves

Butterfly valves shall generally have resilient seats and be of “non-lugged” design unless specifically stated otherwise. Valve design shall meet the requirements of ASME B16.34 or BS 5155. Valves shall allow the use of lever, gearbox or pneumatic actuators. The actuator will be nominated on the Valve Specification. Valves shall be of double offset design unless the Valve Data Sheet states otherwise.




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3.6 SANTOS ACCEPTANCE OF PIPE, VALVES AND FITTINGS

In general, all materials shall be sourced from reputable manufacturers within the Oil & Gas Industry and also shall refer to OPF Approved Vendor List (AVL) document For manufacturers accredited to ISO 9001 and/or ISO 9002: - Material may be sourced from all locations including Mainland China or Taiwan.

For manufacturer not accredited to ISO quality standard: - Santos will not accept material sources from Mainland China. - Santos will not accept material sources from Taiwan. - Material sourced from all other locations require internationally recognized equivalent to

ISO accreditation.

These requirements do not remove responsibility of supplier or third party contractors to supply material in accordance with Santos Specifications, and to file and retain nominated certificates against each item and Santos Purchase Order Number. Acceptable certificates are: - Material property and chemical analysis for pipe and fittings by heat. - Material property and chemical analysis for valve by batch - Hydrostatic test certificate for valves by valve or batch

Supplier of materials from Mainland China and Taiwan shall provide details to Santos that ISO 9000 manufacturer quality controls are in place. Supplier of materials from locations that deviate from ISO accreditation must provide detail to Santos that necessary manufacturer quality controls are in place. Santos may periodically audit the supplier or manufacturer to ensure all systems comply with Quality Control Certification.




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4.0 VALVE SPECIFICATION – NUMBERING SYSTEM

The valve specification numbering system is the same as the valve number – VALVE-XXXX. A four digit alphanumeric symbol defines valve number: eg. 4C02

The first digit define the type of valve

The second digit, a letter define the ASME flange classification or pressure rating

The last two digits define the specific valve and the trim

3 Gate A 150 01 DN 15 - 40 Flanged Carbon Steel valves

for General service. 4 Globe B 300 02 DN 50 - 600 Flanged Carbon Steel valves

for General service. 5 Check C 600 03 DN 15 - 40 Flanged Carbon Steel valves

for Raw Gas. 6 Ball D 900 04 DN 50 - 600 Flanged Carbon Steel valves

for Raw Gas 7 Plug E 1500 05 DN 15 - 40 Threaded x Flanged

Galvanized Carbon Steel valves for General Service

8 Butterfly 07 DN 15 - 40 Socket welded Carbon steel valves for General service and Raw Gas

9 Needle 08 DN 15 - 40 SW x Threaded Carbon steel valves for General service and Raw Gas

09 DN 15 - 40 Threaded Carbon steel valves for General service and Raw Gas

10 DN 15 - 25 Threaded M x F Carbon Steel valves for General service and Raw Gas

11 DN 15 - 25 Threaded 20M x 15F Carbon Steel valves for General service and Raw Gas

41 DN 15 - 40 Flanged Stainless Steel valves for General service and Raw Gas

42 DN 50 - 600 Flanged Stainless Steel valves for General service and Raw Gas

43 DN 15 - 40 Socket welded Stainless Steel valves for General service and Raw Gas

44 DN 15 - 40 SW x Threaded Stainless Steel valves for General service and Raw Gas

45 DN 15 - 40 Threaded Stainless Steel valves for General service and Raw Gas

46 DN 15 - 25 Threaded M x F Stainless Steel valves for General service and Raw Gas

47 DN 15 - 25 Threaded 20M x 15F Stainless Steel valves for General service and Raw Gas




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The first digit define the type of valve

The second digit, a letter define the ASME flange classification or pressure rating

The last two digits define the specific valve and the trim

G 800 01 DN 15 - 40 Socket welded Carbon steel valves for General service and Raw Gas

02 DN 15 - 40 SW x Threaded Carbon steel valves for General service and Raw Gas

03 DN 15 - 40 Threaded Carbon steel valves for General service and Raw Gas

05 DN 15 - 80 Threaded Galvanized Carbon Steel valves for General Service

10 DN 15 - 25 Threaded M x F Carbon Steel valves for General service and Raw Gas

11 DN 15 - 25 Threaded 20M x 15F Carbon Steel valves for General service and Raw Gas

41 DN 15 - 40 Socket welded Stainless Steel valves for General service and Raw Gas

42 DN 15 - 40 SW x Threaded Stainless Steel valves for General service and Raw Gas

43 DN 15 - 40 Threaded Stainless Steel valves for General service and Raw Gas

46 DN 15 - 25 Threaded M x F Stainless Steel valves for General service and Raw Gas

47 DN 15 - 25 Threaded 20M x 15F Stainless Steel valves for General service and Raw Gas

Thus a valve type 4C02 is a globe valve, of 600# rating, manufactured in Carbon Steel, suitable for general service. More precise details require reference to individual Valve Specification as Appendix - B




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5.0 PIPE SPECIFICATION AND SERVICE SUMMARY

PIPE SPEC.

SERVICE CORROSION ALLOWANCE

MATERIAL ASME

RATING FLANGE FACING

SYSTEM DESIGN CONDITION

CODE DESCRIPTION TEMP

OC

(MIN/MAX) PRESSURE

KPAG

001

A COMPRESSED AIR

3 MM

A 53 GR. B OR

A106 GR. B, CS

150# RF -29 / 350 1960 / 840

FG FUEL GAS

RV PLANT RELIEF

RG RAW GAS

SG SALES GAS

GU GAS UTILITY

IG INSTRUMENT GAS

VA VENT TO ATMOSPHERE

GL GLYCOL

HC HYDROCARBON CONDENSATE

DF DIESEL FUEL

DR PLANT DRAIN

DC CLOSED DRAIN

FW FIRE MAINS

PW PROCESS WATER

SW SERVICE WATER

DO OPEN DRAIN

003

FG FUEL GAS

3 MM

A 53 GR. B OR

A106 GR. B, CS

300# RF -29 / 350 5110 / 3700

RV PLANT RELIEF

RG RAW GAS

SG SALES GAS

CD CHEMICAL DOSING

GL GLYCOL


006

RV PLANT RELIEF

3 MM

A 53 GR. B OR

A106 GR. B, CS

600# RF -29 / 350 10210 / 7390

RG RAW GAS

SG SALES GAS

CD CHEMICAL DOSING


010

RV PLANT RELIEF

3 MM

A 53 GR. B OR

A106 GR. B, CS

900# RTJ -29 / 350 13910 / 11090

RG RAW GAS

SG SALES GAS

CD CHEMICAL DOSING


015

3 MM

A 53 GR. B OR

A106 GR. B, CS

1500# RTJ -29 / 350 23190 / 18480

RG RAW GAS




Page 21 of 166


PIPE SPEC.

SERVICE CORROSION ALLOWANCE

MATERIAL ASME

RATING FLANGE FACING

SYSTEM DESIGN CONDITION

CODE DESCRIPTION TEMP

OC

(MIN/MAX) PRESSURE

KPAG

201

CHEMICAL DOSING

NIL A312 GR 316, SS

150# RF -100 / 100 1570 / 1390 CD

203 CD CHEMICAL DOSING

NIL

A312 GR 316, SS

300#

RF

-100 / 100

4090 / 3630


NIL A312 GR 316, SS

600# RF -100 / 150 10163 / 7270


NIL A312 GR 316, SS

900# RF -100 / 150 10163 / 7270

606 RG RAW GAS 6 MM

A 53 GR. B OR

A106 GR. B, CS

600# RF -29 / 350 10210 / 7390

701 AI AIR INSTRUMENT NIL

A 53 GR. B OR

A106 GR. B, CS +

ZINC (GALV.)

150# RF 0/ 150 1960 / 840




Page 22 of 166


6.0 PIPING BRANCH CONNECTION

All Piping

Header BRANCH SIZE

size 15 20 25 40 50 80 100 150 200 250 300 350 400 450 500 600 700

700 TS TS TS TS TW TW TW TW TW TW TR TR TR TR TR TR T

600 TS TS TS TS TW TW TW TW TW TW TR TR TR TR TR T

500 TS TS TS TS TW TW TW TW TW TR TR TR TR TR T

450 TS TS TS TS TW TW TW TW TR TR TR TR TR T

400 TS TS TS TS TW TW TW TW TR TR TR TR T

350 TS TS TS TS TW TW TW TW TR TR TR T

300 TS TS TS TS TW TW TW TW TR TR T

250 TS TS TS TS TW TW TW TW TR T

200 TS TS TS TS TW TW TW TR T

150 TS TS TS TS TW TW TR T

100 TS TS TS TS TW TR T

80 TS TS TS TS TR T

50 TS TS TS TR T

40 TR TR TR T

25 TR TR T

20 TR T

15 T

Symbols

TS SOCKOLET

TW WELDOLET

TR REDUCING TEE

T EQUAL TEE

Notes: 1. If reducing tees are not available, weldolets may be used with the approval of design

engineer. 2. All pipe branch connections DN25 and smaller size shall be gusseted in two planes

back onto main pipe. This shall apply to DN40 and smaller branches near reciprocating equipment.




Page 23 of 166


APPENDIX – A

PIPE SPECIFICATIONS




Page 24 of 166


PIPE SPEC – 001 ASME 150# CARBON STEEL PIPING

CODE ASME B31.3 SIZES DN 15, 20, 25, 40, 50, 80, 100, 150, 200, 250, 300, 350, 400, 450, 500, 600 PROCESS FLUIDS Amine, Ethane, PotCarb Solution, Boiler Feed Water, Hydrocarbon condensate,

Glycol, LP Steam, Crude oil, Oily Water, Plant Relief, Raw Gas, Sweet Gas, Sales gas, Instrument gas, Chemical dosing, Diesel fuel, Plant drain, Close drain, fire mains, Process water, Service water.

DESIGN Pressure @ temp max limit 840 kPag @ 350 oC Pressure @ 100 oC 1,770 kPag @ 100 oC Pressure @ temp min limit 1,960 kPag @ -29 to 38 oC CORROSION ALLOWANCE 3 mm ENDS Raised face, socket weld up to DN 40 and butt weld for DN 50 and above. MATERIAL SUMMARY Pipe ASTM A53 Gr B or ASTM A106 Gr. B Flanges ASTM A105 Fittings ASTM A234 Gr WPB Studs ASTM A193 Gr B7 with fluorocarbon coated Nuts ASTM A194 Gr 2H with fluorocarbon coated Gasket 1.5 mm thick CF up to DN250, 3 mm thick CF for DN300 & above

Tubing ASTM A269 Gr TP316 Valves Carbon Steel – see valve specifications PIPING AND FITTINGS (Size range) (wall thickness, material, end preparation) PIPE Dimensions to ASME B36.10 15 Sch 80 25 Sch 80 20 Sch 80 40 Sch 80 Seamless carbon steel ASTM A53 Gr B or ASTM A106 Gr. B, plain ends

50 Sch 40 300 Sch 30

80 Sch 40 350 Sch 30 100 Sch 40 400 Sch 20 150 Sch 40 450 Sch 20 200 Sch 40 500 Sch 20 250 Sch 40 600 Sch 20 Seamless carbon steel ASTM A53 Gr. B or ASTM A106 Gr. B, beveled ends PIPE SPEC – 001 (Continued)




Page 25 of 166


FLANGES Dimensions to ASME B16.5 15 – 40 Match pipe bore, forged carbon steel ASTM A105, 150# RF socket weld 50 – 600 Match pipe bore, forged carbon steel ASTM A105, 150# RFWN FITTINGS AND BRANCH CONNECTIONS Refer Piping Branch Connections table 15 – 40 Match pipe bore, forged carbon steel ASTM A105, 3000# socket weld as per ASME

B16.11. 50 – 600 Match pipe bore, for branch connection size limits, seamless carbon steel ASTM

A234 Gr WPB, butt weld, per ASME B16.9. JOINTS 15 – 40 Match pipe bore, carbon steel ASTM A105, 150# RFWN flanged or 3000# socket

weld coupling. 50 – 600 Match pipe bore, carbon steel ASTM A105, 150# RFWN flanged or butt weld. SMALL FITTINGS (Size range) (Wall thickness, material, end preparation) SWAGE NIPPLES 15 – 40 Sch 80, seamless carbon steel ASTM A53 Gr B or ASTM A106 Gr. B, plain both

ends, fabrication to ASTM A733. 50 – 150 Bevelled end to be same schedule as pipe of same size, carbon steel ASTM A53 Gr B or ASTM A106 Gr. B, beveled ends. PIPE NIPPLES 15 – 40 Sch 80, seamless carbon steel ASTM A53 Gr B or ASTM A106 Gr. B, plain both

ends, fabrication to ASTM A733. PLUGS 15 – 40 Forged carbon steel ASTM A105, 3000# solid hex head bull plug, NPT threaded to

ASME B16.11. BOLTS All sizes Stud bolts alloy steel ASTM A193 Gr B7, each with two hex nuts alloy steel ASTM

A194 Gr 2H, all threaded. Sizes 1-¼” and over to be one diameter longer than standard. Stud bolt & nuts shall be fluorocarbon coated.

GASKETS All sizes 4.4 mm thick 316 s/s spiral wound with graphite filler and carbon steel guide ring

per ASME B16.5 Group 1B and ASME B16.20. For raw gas service, stainless steel inner rings to match pipe bore may be required

5 mm thick neoprene rubber gasket for flat face flange and water service PIPE SPEC – 001 (Continued)




Page 26 of 166


INSTRUMENT CONNECTION FITTINGS 15 – 40 3000#, forged carbon steel ASTM A105, thermowell, sockolet, thredolet or threaded

elbolet. Dimensions per ASME B16.11.

Fabricated connections use fully welded or flanged fittings up to the first isolation valve. Otherwise, use isolation valves with integral welding attachment to pipe. Addition of gusseting or bracing is required near vibrating machinery. Use of 20 mm needle valve directly connected to thredolet is permitted only in locations remote from collision and vibration and corrosion hazards. Refer 1515-50-D001 for further detail.

ORIFICE FLANGES Dimensions to ASME B16.36 25 – 600 Match pipe bore, forged carbon steel ASTM A105, 300# RFWN, furnished with jack

screws and drilled for DN 15 socket weld or drilled and tapped 15 NPT per AGA. PROCESS TUBING 8 – 15 OD 0.9 mm wall thickness, seamless stainless steel ASTM A269 GR TP316. 20 OD 1.25 mm wall thickness, seamless stainless steel ASTM A269 GR TP316. PROCESS TUBING FITTINGS 8 – 20 Forged stainless steel ASTM A182 Gr F316, flareless compression type connection:

Swagelok for Sampang. TESTING AND CERTIFICATION (Size range) (type, frequency) MATERIAL CERTIFICATES – With material supply All sizes Mill chemical analysis, mill material properties, 100%. WELD PROCEDURE All sizes Weld procedure qualified, welder qualified, 100%. NON DESTRUCTIVE TESTING All sizes Radiography, 5% (weld will be selected by Company Representative) HYDROSTATIC TEST All sizes 2,660 kPag for 1 hour. Leak check only required on atmospheric vents and drains. FIELD INSTALLATION CHECKLIST All sizes Weld procedure, NDT, hydrostatic test VALVES (Valve spec size, service, ends) GATE 3A02 50 – 600, All service, 150# RF flanged 3G01 15 – 40, All service, 800# socket weld 3G02 15 – 40, All service, 800# socket weld x threaded 3G03 15 – 40, All service, 800# threaded F x F PIPE SPEC – 001 (Continued)




Page 27 of 166


GLOBE 4A02 50 – 600, All service, 150# RF flanged 4G01 15 – 40, All service, 800# socket weld 4G03 15 – 40, All service, 800# threaded F x F CHECK 5A02 50 – 600, All service, 150# RF flanged 5G01 15 – 40, All service, 800# socket weld

5G03 15 – 40, All service, 800# threaded F x F BALL 6A02 50 – 600, All service, 150# RF flanged 6G01 15 – 40, All service, 800# socket weld 6G02 15 – 40, All service, 800# socket weld x threaded 6G03 15 – 40, All service, 800# threaded F x F BUTTERFLY 8A02 50 – 600, Gen service, 150# RF flangeless NEEDLE 9G10 15 – 25, All service, 800# threaded 20 M x F 9G11 15 – 25, All service, 800# threaded 20M x 15F




Page 28 of 166


PIPE SPEC – 003 ASME 300# CARBON STEEL PIPING CODE ASME B31.3 SIZES DN 15, 20, 25, 40, 50, 80, 100, 150, 200, 250, 300, 350, 400, 450, 500, 600 PROCESS FLUIDS

Amine, Ethane, PotCarb Solution, Boiler Feed Water, Hydrocarbon condensate, Glycol, HP Steam, Oil, Oily Water, Plant Relief, Raw Gas, Sweet Gas, Fuel gas, Sales gas.

DESIGN Pressure @ temp max limit 3,700 kPag @ 350 oC Pressure @ 100 oC 4,640 kPag @ 100 oC

Pressure @ temp min limit 5,110 kPag @ -29 to 38 oC

CORROSION ALLOWANCE 3 mm

ENDS Raised face, socket weld up to DN 40 and butt weld for DN 50 and above.

MATERIAL SUMMARY Pipe ASTM A53 Gr B or ASTM A106 Gr. B Flanges ASTM A105 SW Fittings ASTM A105 BW Fittings ASTM A234 Gr WPB Studs ASTM A193 Gr B7 with fluorocarbon coated Nuts ASTM A194 Gr 2H with fluorocarbon coated Gasket 4.4 mm thick 316 SS spiral wound Tubing ASTM A269 Gr TP316 Valves Carbon Steel – see valve specifications

PIPING AND FITTINGS (Size range) (wall thickness, material, end preparation)

PIPE Dimensions to ASME B36.10

15 Sch 80/XS 25 Sch 80/XS 20 Sch 80/XS 40 Sch 80/XS Seamless carbon steel ASTM A53 Gr B or ASTM A106 Gr. B, plain ends 50 Sch 80 300 Sch 40 80 Sch 80 350 Sch 40 100 Sch 80 400 Sch 40 150 Sch 40 450 Sch 40 200 Sch 40 500 Sch 40 250 Sch 40 600 Sch 40 Seamless carbon steel ASTM A53 Gr B or ASTM A106 Gr. B, beveled ends

PIPE SPEC – 003 (Continued)




Page 29 of 166


FLANGES Dimensions to ASME B16.5 15 – 40 Match pipe bore, forged carbon steel ASTM A105, 300# socket weld 50 – 600 Match pipe bore, forged carbon steel ASTM A105, 300# RFWN FITTINGS AND BRANCH CONNECTIONS Refer Piping Branch Connections table 15 – 40 Match pipe bore, forged carbon steel ASTM A105, 3000# socket weld as per ASME

B16.11. 50 – 600 Match pipe bore for branch connection size limits, seamless carbon steel ASTM


weld coupling. 50 – 600 Match pipe bore, carbon steel ASTM A105, 300# RFWN flanged or butt welded. SMALL FITTINGS (Size range) (Wall thickness, material, end preparation) SWAGE NIPPLES 15 – 40 Sch 80, seamless carbon steel ASTM A53 Gr B or ASTM A106 Gr. B, plain both

ends, fabrication to ASTM A733. 50 – 150 Bevelled end to be same schedule as pipe of same size, carbon steel ASTM A53

Gr B, beveled ends. PIPE NIPPLES 15 – 40 Sch 80, seamless carbon steel ASTM A53 Gr B or ASTM A106 Gr. B, plain both

ends, fabrication to ASTM A733. PLUGS 15 – 25 Forged carbon steel ASTM A105, 3000# solid hex head bull plug, NPT threaded

to ASME B16.11. BOLTS All sizes Stud bolts alloy steel ASTM A193 Gr B7, each with two hex nuts alloy steel ASTM


GASKETS All sizes 4.4 mm thick 316 s/s spiral wound with graphite filler and carbon steel guide ring

per ASME B16.5 Group 1B and ASME B16.20. For raw gas service, stainless steel inner rings to match pipe bore may be required.




Page 30 of 166


PIPE SPEC – 003 (Continued) INSTRUMENT CONNECTION FITTINGS 15 – 40 3000#, forged carbon steel ASTM A105, thermowell, sockolet, thredolet or

threaded elbolet. Dimensions per ASME B16.11. Fabricated connections use fully welded or flanged fittings up to the first isolation

valve. Otherwise, use isolation valves with integral welding attachment to pipe. Addition of gusseting or bracing is required near vibrating machinery. Use of 20 mm needle valve directly connected to thredolet is permitted only in locations remote from collision and vibration and corrosion hazards. Refer 1515-50-D001 for further detail.

ORIFICE FLANGES Dimensions to ASME B16.36 25 – 600 Match pipe bore, forged carbon steel ASTM A105, 300# RFWN, furnished with

jack screws and drilled for DN 15 socket weld or drilled and tapped 15 NPT per AGA.

PROCESS TUBING 8 – 15 OD 0.9 mm wall thickness, seamless stainless steel ASTM A269 GR TP316. 20 OD 1.25 mm wall thickness, seamless stainless steel ASTM A269 GR TP316. PROCESS TUBING FITTINGS 8 – 20 Forged stainless steel ASTM A182 Gr F316, flareless compression type connection: Swagelok for Sampang. TESTING AND CERTIFICATION (Size range) (type, frequency) MATERIAL CERTIFICATES – With material supply All sizes Mill chemical analysis, mill material properties, 100% WELD PROCEDURE All sizes Weld procedure qualified, welder qualified, 100% NON DESTRUCTIVE TESTING All sizes Radiography, 20% (weld to be selected by company representative) HYDROSTATIC TEST All sizes 6,960 kPag for 1 hour FIELD INSTALLATION CHECK LIST All sizes Weld procedure, NDT, hydrostatic test VALVES (Valve spec size, service, ends) GATE 3B01 15 – 40, Gen service, 300# RF flanged 3B02 50 – 600, Gen service, 300# RF flanged 3G01 15 – 40, Gen service, 800# socket weld 3G02 15 – 40, Gen service, 800# socket weld x threaded F 3G03 15 – 40, Gen service, 800# threaded F x F




Page 31 of 166


PIPE SPEC – 003 (Continued) GLOBE 4B01 15 – 40, Gen service, 300# RF flanged 4B02 50 – 600, Gen service, 300# RF flanged 4G01 15 – 40, Gen service, 800# socket weld 4G03 15 – 40, Gen service, 800# threaded F x F CHECK 5B01 15 – 40, Gen service, 300# RF flanged 5B02 50 – 600, Gen service, 300# RF flanged 5G01 15 – 40, Gen service, 800# socket weld 5G03 15 – 40, Gen service, 800# threaded F x F BALL 6B01 15 – 40, Gen service, 300# RF flanged

6B02 50 – 600, Gen service, 300# RF flanged 6G01 15 – 40, Gen service, 800# socket weld 6G02 15 – 40, Gen service, 800# socket weld x threaded 6G03 15 – 40, Gen service, 800# threaded F x F NEEDLE 9G10 15 – 25, all service, 800# threaded 20 M x F 9G11 15 – 25, all service, 800# threaded 20 M x 15F




Page 32 of 166



Boiler Feed Water, Condensate, Glycol, Oil, Oily Water, Raw Gas, Sweet Gas, Plant relief, Chemical Dosing.

DESIGN Pressure @ temp max limit 7,390 kPag @ 350 oC

Pressure @ 100 oC 9,280 kPag @ 100 oC Pressure @ temp min limit 10,210 kPag @ -29 to 38 oC



MATERIAL SUMMARY Pipe ASTM A53 Gr B or ASTM A106 Gr. B Flanges ASTM A105 Fittings ASTM A234 Gr WPB Studs ASTM A193 Gr B7 with fluorocarbon coated Nuts ASTM A194 Gr 2H with fluorocarbon coated Gasket 4.4 mm thick 316 SS spiral wound

Tubing ASTM A269 Gr TP316 Valves Carbon steel – see valve specifications


PIPE Dimension to ASME B36.10 15 Sch 160 25 Sch 160

20 Sch 160 40 Sch 160 Seamless carbon steel ASTM A53 Gr B or ASTM A106 Gr. B, plain ends 50 Sch 80 300 Sch 80 80 Sch 80 350 Sch 80 100 Sch 80 400 Sch 80 150 Sch 80 450 Sch 80 200 Sch 80 500 Sch 80 250 Sch 80 600 Sch 80

Seamless or SAW with 100 % radiography carbon steel ASTM A53 Gr B or ASTM A106 Gr. B, beveled ends

FLANGES Dimensions to ASME B16.5 15 – 40 Match pipe bore, forged carbon steel ASTM A105, 600# socket weld 50 – 600 Match pipe bore, forged carbon steel ASTM A105, 600# RFWN





Page 33 of 166


FITTINGS AND BRANCH CONNECTIONS Refer Piping Branch Connections table 15 – 40 Match pipe bore, forged carbon steel ASTM A105, 6000# socket weld as per

ASME B16.11 50 – 600 Match pipe bore for branch connection size limits, seamless carbon steel ASTM


weld coupling. 50 – 600 Match pipe bore, carbon steel ASTM A105, 600# RFWN flanged or butt welded.

SMALL FITTINGS (Size range) (Wall thickness, material, end preparation)

SWAGE NIPPLES 15 – 40 Sch 160, seamless carbon steel ASTM A53 Gr B or ASTM A106 Gr. B, plain both


Gr B or ASTM A106 Gr. B, beveled ends PIPE NIPPLES 15 – 40 Sch 160, seamless carbon steel ASTM A53 Gr B or ASTM A106 Gr. B, plain both

ends, fabrication to ASTM A733. PLUGS 15 – 25 Forged carbon steel ASTM A105, solid hex head bull plug, NPT threaded to



GASKETS All sizes 4.4 mm thick 316 SS spiral wound with graphite filler and carbon steel guide ring


INSTRUMENT CONNECTION FITTINGS 15 – 40 6000#, forged carbon steel ASTM A105, thermowell, sockolet, thredolet or







Page 34 of 166




PROCESS TUBING 8 – 15 OD 0.9 mm wall thickness, seamless stainless steel ASTM A269 GR TP316. 20 OD 1.25 mm wall thickness, seamless stainless steel ASTM A269 GR TP316. PROCESS TUBING FITTINGS 8 – 20 Forged stainless steel ASTM A182 Gr F316, flareless compression type

connection: Swagelok for Sampang. TESTING AND CERTIFICATION (Size range) (type, frequency)

MATERIAL CERTIFICATES – With material supply All sizes Mill chemical analysis, mill material properties, 100% WELD PROCEDURE All sizes Weld procedure qualified, welder qualified, 100%. WT > 19 mm Post weld heat treatment required NON DESTRUCTIVE TESTING All sizes Radiography, 100% WT > 19 mm Ultrasonic 100%, Magnetic particle 5% HYDROSTATIC TEST All sizes 13,920 kPag for 1 hour FIELD INSTALLATION CHECK LIST All sizes Weld procedure, NDT, Hydrostatic test VALVES (Valve spec size, service, ends) GATE 3C01 15 – 40, All service, 600# RF flanged 3C02 50 – 600, All service, 600# RF flanged 3G01 15 – 40, All service, 800# socket weld 3G02 15 – 40, All service, 800# socket weld x threaded F 3G03 15 – 40, All service, 800# threaded F x F GLOBE 4C01 15 – 40, All service, 600# RF flanged 4C02 50 – 600, All service, 600# RF flanged 4G01 15 – 40, All service, 800# socket weld 4G03 15 – 40, All service, 800# threaded F x F PIPE SPEC – 006 (Continued)




Page 35 of 166


CHECK 5C01 15 – 40, All service, 600# RF flanged 5C02 50 – 600, All service, 600# RF flanged 5G01 15 – 40, All service, 800# socket weld 5G03 15 – 40, All service, 800# threaded F x F BALL 6C01 15 – 40, All service, 600# RF flanged

6C02 50 – 600, All service, 600# RF flanged 6G01 15 – 40, All service, 800# socket weld 6G02 15 – 40, All service, 800# socket weld x threaded 6G03 15 – 40, All service, 800# threaded F x F NEEDLE 9G10 15 – 25, All service, 800# threaded 20 M x F 9G11 15 – 25, All service, 800# threaded 20 M x 15F




Page 36 of 166


PIPE SPEC 010 ASME 900# CARBON STEEL PIPING CODE ASME B31.3 SIZES DN 15, 20, 25, 40, 50, 80, 100, 150, 200, 250, 300, 350, 400, 450, 500, 600 PROCESS FLUIDS

Amine, Condensate, Ethane, Glycol, Methanol, Oil, Oily Water, Raw Gas, Sweet Gas

DESIGN Pressure @ Maximum Temperature 11,090 kPag @ 350 DegC Pressure @ 100 DegC 13,910 kPag @ 100 DegC Pressure @ Minimum Temperature 13,910 kPag @ -29 DegC or DMT MAOP or WT calculation is required for flange limit conditions.

CORROSION ALLOWANCE 3 mm ENDS Ring type joint and socket weld MATERIAL SUMMARY

Pipe ASTM A53 Gr B or ASTM A106 Gr. B Flanges ASTM A105 Fittings ASTM A234 Gr WPB Studs ASTM A193 Gr B7 with fluorocarbon coated Nuts ASTM A194 Gr 2H with fluorocarbon coated Gasket Soft iron oval or octagonal ring, cadmium plated Tubing ASTM A269 Gr 316 Valves Carbon steel - see valve specifications

PIPING AND FITTINGS (Size range) (wall schedule, material, end preparation) PIPE Dimensions to ASME B36.10, Design Minimum Temperature to B31.3

15 Sch 160 25 Sch 160 20 Sch 160 40 Sch 160 Seamless carbon steel ASTM A106 Gr B (or A53 Gr B), plain ends

50 Sch 160 300 Sch 120 80 Sch 160 350 Sch 120 100 Sch 120 400 Sch 120 150 Sch 120 450 Sch 120 200 Sch 120 500 Sch 120 250 Sch 120 600 Sch 120 Seamless carbon steel ASTM A106 Gr B (or A53 Gr B), bevelled ends





Page 37 of 166


FLANGES Dimensions to ASME B16.5 15 - 40 Match pipe bore, forged carbon steel ASTM A105, 900# socket weld 50 - 600 Match pipe bore, forged carbon steel ASTM A105, 900# RTJ WN FITTINGS AND BRANCH CONNECTIONS

Refer Piping Branch Connections table 15 - 40 Match pipe bore, forged carbon steel ASTM A105, 6000# socket weld as per

ASME B16.11 50 - 600 Match pipe bore for branch connection size limits, seamless carbon steel

ASTM A234 Gr WPB, butt-weld, per ASME B16.9 JOINTS 15 - 40 Match pipe bore, carbon steel ASTM A105, 900# RFWN flanged or 6000# socket

weld coupling 50 - 600 Match pipe bore, carbon steel ASTM A105, 900# RFWN flanged or welded SMALL FITTINGS (Size range) (wall schedule, material, end preparation) SWAGE NIPPLES 15 - 40 Sch 160, seamless carbon steel ASTM A106 Gr B (or A53 Gr B), plain both ends,

fabrication to ASTM A733 50 - 150 Bevelled end to be same schedule as pipe of same size, carbon steel ASTM A106

Gr B (or A53 Gr B), plain end / bevelled end PIPE NIPPLES 15 - 40 Sch 160, seamless carbon steel ASTM A106 Gr B (or A53 Gr B), plain both

ends, fabrication to ASTM A733 PLUGS 15 - 25 Forged carbon steel ASTM A105, solid hex head bull plug, NPT threaded to

ASME B16.11 BOLTS All sizes Stud bolts alloy steel ASTM A193 Gr B7, each with two hex nuts alloy steel ASTM

A194 Gr 2H, all threaded. Sizes 1 1/4” and over to be one diameter longer than standard

GASKETS All sizes Dimensions to ASME B16.20. To order quote “R” number.

General service - Soft iron oval or octagonal ring, cadmium plated. For raw gas, corrosive or erosive service - add PTFE inner ring to match flange space and pipe bore. Engineer to specify on P&ID. For gas well-head #1 spool connections - 316 stainless steel rings are permitted.





Page 38 of 166


INSTRUMENT CONNECTION FITTINGS 15 - 40 6000#, forged carbon steel ASTM A105, thermowell, sockolet, thredolet or threaded

elbolet. Dimensions per ASME B16.11 Fabricated connections use fully welded or flanged fittings up to the first isolation valve. Otherwise, use isolation valves with integral welding attachment to pipe. Addition of gusseting or bracing is required near vibrating machinery. Use of 20 mm needle valve directly connected to thredolet is permitted only in locations remote from collision and vibration and corrosion hazards. Refer 1515-50-G001 for further detail.

ORIFICE FLANGES Dimensions to ASME B16.34 25 - 600 Match pipe bore, forged carbon steel ASTM A105, 900# RTJ WN, furnished with

jack screws and drilled for DN 15 socket weld or drilled and tapped 15 NPT per AGA - Engineer to specify

PROCESS TUBING 8 - 15 OD 0.9 mm min wall thickness, seamless stainless steel ASTM A269 Gr 316 PROCESS TUBING FITTINGS 8 - 15 OD Forged stainless steel ASTM A182 Gr F316, flareless compression type

connection: Swagelok for Sampang

TESTING AND CERTIFICATION (Size range) (Type, frequency) MATERIAL CERTIFICATES - With material supply All sizes Mill chemical analysis, mill material properties, 100% WELD PROCEDURE All sizes Weld procedure qualified, welder qualified, 100% > 19 mm wt Post weld heat treatment required NON DESTRUCTIVE TESTING All sizes Radiography 100% >19 mm wt Ultrasonic 100%, Magnetic particle 5% HYDROSTATIC TEST All sizes 20,870 kPag for 1 hour FIELD INSTALLATION CHECKLIST All sizes Weld procedure, NDT, hydrostatic test PIPE SPEC – 010 (Continued)




Page 39 of 166


VALVES (Valve spec Size, service, ends) GATE 3D01 15 - 40, Gen service, 900# RTJ flanged

3D02 50 - 600, Gen service, 900# RTJ flanged 3D03 15 - 40, Raw gas, 900# RTJ flanged 3D04 50 - 600, Raw gas, 900# RTJ flanged 3E07 15 - 40, Gen service, 1500# socket weld 3E08 15 - 40, Gen service, 1500# socket weld x threaded

GLOBE 4D01 15 - 40, Gen service, 900# RTJ flanged

4D02 50 - 600, Gen service, 900# RTJ flanged 4D03 15 - 40, Raw gas, 900# RTJ flanged 4D04 50 - 600, Raw gas, 900# RTJ flanged 4E07 15 - 40, Gen service, 1500# socket weld

CHECK 5D01 15 - 40, Gen service, 900# RTJ flanged

5D02 50 - 600, Gen service, 900# RTJ flanged 5D03 15 - 40, Raw gas, 900# RTJ flanged 5D04 50 - 600, Raw gas, 900# RTJ flanged 5E07 15 - 40, Gen service, 1500# socket weld

BALL 6D01 15-40, Gen service, 900# RTJ flanged

6D02 50 - 600, Gen service, 900# RTJ flanged 6D03 15 – 40, Raw gas, 900# RTJ flanged

6D04 50 - 600, Raw gas, 900# RTJ flanged 6E07 15 – 40, Gen Service, 1500# SW 6E08 15 – 40, Gen Service, 1500# socket weld x threaded

PLUG 7D02 50 - 600, Gen service, 900# RTJ flanged 7D04 50 - 600, Raw gas, 900# RTJ flanged

NEEDLE 9E10 15 – 25, all service, 1500# threaded 20 M x F 9E11 15 – 25, all service, 1500# threaded 20 M x 15F




Page 40 of 166


PIPE SPEC 015 ASME 1500# CARBON STEEL PIPING CODE ASME B31.3 SIZES DN 15, 20, 25, 40, 50, 80, 100, 150, 200, 250, 300 PROCESS FLUIDS

Condensate, Ethane, Oil, Oily Water, Raw Gas, Sweet Gas DESIGN Pressure @ Maximum Temperature 18,480 kPag @ 350 DegC

Pressure @ 100 DegC 23,190 kPag @ 100 DegC Pressure @ Minimum Temperature 23,190 kPag @ -29 DegC or DMT MAOP or WT calculation is required for flange limit conditions.

CORROSION ALLOWANCE 3 mm ENDS Ring type joint and socket weld MATERIAL SUMMARY

Pipe ASTM A53 Gr B or ASTM A106 Gr. B Flanges ASTM A105 Fittings ASTM A234 Gr WPB Studs ASTM A193 Gr B7 Nuts ASTM A194 Gr 2H Gasket Soft iron oval or octagonal ring, cadmium plated Tubing ASTM A269 Gr 316 Valves Carbon steel - see valve specifications

PIPING AND FITTINGS (Size range) (Minimum wall schedule, material, end preparation) PIPE Dimensions to ASME B36.10, Design Minimum Temperature to B31.3

15 Sch 160 25 Sch 160 20 Sch 160 40 Sch 160 Seamless carbon steel ASTM A106 Gr B (or A53 Gr B), plain ends 50 Sch 160 200 Sch 160 80 Sch 160 250 Sch 160 100 Sch 160 300 Sch 160 150 Sch 160 Seamless carbon steel ASTM A106 Gr B (or A53 Gr B), bevelled ends

FLANGES Dimensions to ASME B16.5 15 - 40 Match pipe bore, forged carbon steel ASTM A105, 1500# RTJ socket weld 50 - 300 Match pipe bore, forged carbon steel ASTM A105, 1500# RTJWN, PIPE SPEC 015 (Continued)




Page 41 of 166


FITTINGS AND BRANCH CONNECTIONS Refer Piping Branch Connections table

15 - 40 Match pipe bore, forged carbon steel ASTM A105, 6000# socket weld as per ASME B16.11

50 - 300 Match pipe bore for branch connection size limits, seamless carbon steel ASTM A234 Gr WPB, butt-weld, per ASME B16.9

JOINTS 15 - 40 Match pipe bore, carbon steel ASTM A105, 1500# RTJWN flanged or 6000# socket

weld coupling 50 - 300 Match pipe bore, carbon steel ASTM A105, 1500# RTJWN flanged or welded SMALL FITTINGS (Size range) (wall schedule, material, end preparation) SWAGE NIPPLES 15 - 40 160, seamless carbon steel ASTM A106 Gr B (or A53 Gr B), plain both ends,

fabrication to ASTM A733 50 - 150 Bevelled end to be same schedule as pipe of same size, carbon steel ASTM A106

Gr B (or A53 Gr B), plain end / bevelled end PIPE NIPPLES 15 - 40 160, seamless carbon steel ASTM A106 Gr B (or A53 Gr B), plain both ends,

fabrication to ASTM A733 PLUGS 15 - 25 Forged carbon steel ASTM A105, solid hex head bull plug, NPT threaded to

ASME B16.11 BOLTS All sizes Stud bolts alloy steel ASTM A193 Gr B7, each with two hex nuts alloy steel ASTM

A194 Gr 2H, all threaded. Sizes 1 1/4” and over to be one diameter longer than standard

GASKETS All sizes Dimensions to ASME B16.20. To order quote “R” number.

General service - Soft iron oval or octagonal ring, cadmium plated. For raw gas, corrosive or erosive service - add PTFE inner ring to match flange space and pipe bore. Engineer to specify on P&ID. For gas well-head #1 spool connections - 316 stainless steel rings are permitted.

PIPE SPEC 015 (Continued)




Page 42 of 166


INSTRUMENT CONNECTION FITTINGS 15 - 40 6000#, forged carbon steel ASTM A105, thermowell, sockolet, thredolet or threaded

elbolet. Dimensions per ASME B16.11

Fabricated connections use fully welded or flanged fittings up to the first isolation valve. Otherwise, use isolation valves with integral welding attachment to pipe. Addition of gusseting or bracing is required near vibrating machinery. Use of 20 mm needle valve directly connected to thredolet is permitted only in locations remote from collision and vibration and corrosion hazards. Refer 1515-50-G001 for further detail.

ORIFICE FLANGES Dimensions to ASME B16.34 25 - 300 Match pipe bore, forged carbon steel ASTM A105, 1500# RTJWN, furnished with

jack screws and drilled for DN 15 socket weld or drilled and tapped 15 NPT per AGA - Engineer to specify

PROCESS TUBING 6.5 - 9.5 OD 0.9 mm min wall thickness, seamless stainless steel ASTM A269 Gr 316 PROCESS TUBING FITTINGS 6.5 - 9.5 OD Forged stainless steel ASTM A182 Gr F316, flareless compression type connection:

Swagelok for Sampang TESTING AND CERTIFICATION (Size range) (Type, frequency) MATERIAL CERTIFICATES - With material supply All sizes Mill chemical analysis, mill material properties, 100% WELD PROCEDURE All sizes Weld procedure qualified, welder qualified, 100% > 19 mm wt Post weld heat treatment required NON DESTRUCTIVE TESTING All sizes Radiography 100%, >19 mm wt Ultrasonic 100%, Magnetic particle 5% HYDROSTATIC TEST All sizes 34,790 kPag for 1 hour FIELD INSTALLATION CHECKLIST All sizes Weld procedure, NDT, hydrostatic test PIPE SPEC 015 (Continued)




Page 43 of 166


VALVES (Valve spec Size, service, ends) GATE 3E01 15 - 40, Gen service, 1500# RTJ flanged

3E02 50 - 300, Gen service, 1500# RTJ flanged 3E03 15 - 40, Raw gas, 1500# RTJ flanged 3E04 50 - 300, Raw gas, 1500# RTJ flanged

GLOBE 4E01 15 - 40, Gen service, 1500# RTJ flanged


CHECK 5E01 15 - 40, Gen service, 1500# RTJ flanged


BALL 6E01 15-40, Gen service, 1500# RTJ flanged

6E02 50 - 300, Gen service, 1500# RTJ flanged 6E03 15-40, Raw gas, 1500# RTJ flanged 6E04 50 - 300, Raw gas, 1500# RTJ flanged

PLUG 7E02 50 - 300, Gen service, 1500# RTJ flanged 7E04 50 - 300, Raw gas, 1500# RTJ flanged




Page 44 of 166



PotCarb Solution, Boiler Feed Water, Condensate, Glycol, Oil, Oily Water, Raw Gas, Sweet Gas





MATERIAL SUMMARY Pipe ASTM A53 Gr B or ASTM A106 Gr. B Flanges ASTM A105 Fittings ASTM A234 Gr WPB Studs ASTM A193 Gr B7 with fluorocarbon coated Nuts ASTM A194 Gr 2H with fluorocarbon coated Gasket 4.4 mm thick 316 SS spiral wound



PIPE Dimension to ASME B36.10

15 Sch XXS 25 Sch XXS 20 Sch XXS 40 Sch XXS Seamless carbon steel ASTM A53 Gr B or ASTM A106 Gr. B, plain ends 50 Sch 160 300 19.060 mm WT 80 Sch 160 350 19.814 mm WT 100 Sch 120 400 21.702 mm WT 150 Sch 120 450 23.582 mm WT 200 Sch 100 500 25.478 mm WT 250 Sch 100 600 29.268 mm WT

Seamless or SAW with 100% radiography carbon steel ASTM A53 Gr B or ASTM A106 Gr. B, beveled ends





Page 45 of 166


FLANGES Dimensions to ASME B16.5 15 – 40 Match pipe bore, forged carbon steel ASTM A105, 600# socket weld 50 – 600 Match pipe bore, forged carbon steel ASTM A105, 600# RFWN

FITTINGS AND BRANCH CONNECTIONS Refer Piping Branch Connections table 15 – 40 Match pipe bore, forged carbon steel ASTM A105, 3000# socket weld as per

ASME B16.11 50 – 600 Match pipe bore for branch connection size limits, seamless carbon steel ASTM


weld coupling. 50 – 600 Match pipe bore, carbon steel ASTM A105, 600# RFWN flanged or butt welded. SMALL FITTINGS (Size range) (wall thickness, material, end preparation)

SWAGE NIPPLES 15 – 40 Sch XXS, seamless carbon steel ASTM A53 Gr B or ASTM A106 Gr. B, plain both


Gr B or ASTM A106 Gr. B, beveled ends PIPE NIPPLES 15 – 40 Sch XXS, seamless carbon steel ASTM A53 Gr B or ASTM A106 Gr. B, plain both

ends, fabrication to ASTM A733. PLUGS 15 – 25 Forged carbon steel ASTM A105, solid hex head bull plug, NPT threaded to


A194 Gr 2H, all threaded. Sizes 1 ¼” and over to be one diameter longer than standard. Stud bolt & nuts shall be fluorocarbon coated.


per ASME B16.5 Group 1B and ASME B16.20. For raw gas service, stainless steel inner rings to match pipe bore required.





Page 46 of 166


INSTRUMENT CONNECTION FITTINGS 15 – 40 3000#, forged carbon steel ASTM A105, thermowell, sockolet, thredolet or




jack screws and drilled for DN 15 socket weld or drilled and tapped 15 NPT per AGA .

PROCESS TUBING 8 – 15 OD 0.9 mm wall thickness, seamless stainless steel ASTM A269 GR TP316. 20 OD 1.25 mm wall thickness, seamless stainless steel ASTM A269 GR TP316.

PROCESS TUBING FITTINGS 8 – 20 Forged stainless steel ASTM A182 Gr F316, flareless compression type


MATERIAL CERTIFICATES – With material supply All sizes Mill chemical analysis, mill material properties, 100% WELD PROCEDURE All sizes Weld procedure qualified, welder qualified, 100%. > 19 mm wt Post weld heat treatment required NON DESTRUCTIVE TESTING All sizes Radiography, 100% > 19 mm wt Ultrasonic 100%, Magnetic particle 5% HYDROSTATIC TEST All sizes 15,310 kPag for 1 hour FIELD INSTALLATION CHECK LIST All sizes Weld procedure, NDT, Hydrostatic test PIPE SPEC – 606 (Continued)




Page 47 of 166


VALVES (Valve spec size, service, ends) GATE 3C01 15 – 40, All service, 600# RF flanged 3C02 50 – 600, All service, 600# RF flanged

3G01 15 – 40, All service, 800# socket weld 3G02 15 – 40, All service, 800# socket weld x threaded

3G03 15 – 40, All service, 800# threaded F x F GLOBE 4C01 15 – 40, All service, 600# RF flanged 4C02 50 – 600, All service, 600# RF flanged 4G01 15 – 40, All service, 800# socket weld 4G03 15 – 40, All service, 800# threaded F x F CHECK 5C01 15 – 40, All service, 600# RF flanged 5C02 50 – 600, All service, 600# RF flanged 5G01 15 – 40, All service, 800# socket weld 5G03 15 – 40, All service, 800# threaded F x F BALL 6C02 50 – 600, All service, 600# RF flanged 6G01 15 – 40, All service, 800# socket weld 6G02 15 – 40, All service, 800# socket weld x threaded F 6G03 15 – 40, All service, 800# threaded F x F NEEDLE 9G10 15 – 25, all service, 800# threaded 20 M x F 9G11 15 – 25, all service, 800# threaded 20 M x 15F




Page 48 of 166


PIPE SPEC – 701 ASME 150# GALVANIZED CARBON STEEL PIPING CODE ASME B31.3 SIZES DN 15, 20, 25, 40, 50, 80, 100, 150, 200, 250, 300, 350 PROCESS FLUIDS

Air and water

DESIGN Pressure @ temp max limit 840 kPag @ 150 oC Pressure @ 100 oC 1770 kPag @ 100 oC Pressure @ temp min limit 1960 kPag @ -29 to 38 oC

CORROSION ALLOWANCE NIL

ENDS Raised face, threaded up to DN 80 and butt weld for DN 100 and above.

MATERIAL SUMMARY Pipe ASTM A53 Gr B or ASTM A106 Gr. B, Hot Dip Galvanized Flanges ASTM A105, Hot Dip Galvanized Fittings ASTM A234 Gr WPB, Hot Dip Galvanized Studs ASTM A193 Gr B7, Hot Dip Galvanized Nuts ASTM A194 Gr 2H, Hot Dip Galvanized Gasket 4.4 mm thick 316 SS spiral wound



PIPE Dimension to ASME B36.10

15 Sch 80 25 Sch 80 20 Sch 80 40 Sch 40 Galvanized seamless carbon steel ASTM A53 Gr B or ASTM A106 Gr. B,

Threaded End ASME B1.20.1 50 Sch 40 300 Sch 40 80 Sch 40 350 Sch 40 100 Sch 40 150 Sch 40 200 Sch 40 250 Sch 40

Galvanized seamless or SAW with 100% radiography carbon steel ASTM A53 Gr B or ASTM A106 Gr. B, beveled ends





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FLANGES Dimensions to ASME B16.5 15 – 40 Match pipe bore, forged carbon steel ASTM A105, 150# threaded, Galvanized 50 – 350 Match pipe bore, forged carbon steel ASTM A105, 150# RF WN, Galvanized

FITTINGS AND BRANCH CONNECTIONS Refer Piping Branch Connections table 15 – 40 Match pipe bore, forged galvanized carbon steel ASTM A105, 3000# threaded as

per ASME B16.11, Galvanized 50 – 350 Match pipe bore for branch connection size limits, seamless carbon steel ASTM

A234 Gr WPB, butt weld, per ASME B16.9, Galvanized. JOINTS 15 – 40 Match pipe bore, carbon steel ASTM A105, 3000# threaded, Galvanized. 50 – 350 Match pipe bore, carbon steel ASTM A105, 600# RFWN flanged, Galvanized. SMALL FITTINGS (Size range) (wall thickness, material, end preparation)

SWAGE NIPPLES 15 – 40 Sch 80, seamless carbon steel ASTM A53 Gr B or ASTM A106 Gr. B, threaded

both ends, fabrication to ASTM A733, Galvanized. 50 – 350 Bevelled end to be same schedule as pipe of same size, carbon steel ASTM A53

Gr B or ASTM A106 Gr. B, beveled ends, Galvanized. PIPE NIPPLES 15 – 40 Sch 80, seamless carbon steel ASTM A53 Gr B or ASTM A106 Gr. B, plain both

ends, fabrication to ASTM A733, Galvanized. PLUGS 15 – 25 Forged carbon steel ASTM A105, solid hex head bull plug, NPT threaded to

ASME B16.11, Galvanized. BOLTS All sizes Stud bolts alloy steel ASTM A193 Gr B7, each with two hex nuts alloy steel ASTM

A194 Gr 2H, all threaded. Sizes 1 ¼” and over to be one diameter longer than standard. Stud bolt & nuts shall be fluorocarbon coated or galvanized.


per ASME B16.5 Group 1B and ASME B16.20. For raw gas service, stainless steel inner rings to match pipe bore required.

INSTRUMENT CONNECTION FITTINGS 15 – 40 3000#, forged carbon steel ASTM A105, threaded, Galvanized. Dimensions per

ASME B16.11, Galvanized. Use isolation valves with integral welding attachment to pipe. Addition of gusseting or bracing is required near vibrating machinery. Use of 20 mm needle valve directly connected to thredolet is permitted only in locations remote from




Page 50 of 166


collision and vibration and corrosion hazards. Refer 1515-50-D001 for further detail.

ORIFICE FLANGES Dimensions to ASME B16.36 50 – 350 Match pipe bore, forged galvanized carbon steel ASTM A105, 150# RFWN,

furnished with jack screws and drilled for DN 15 drilled and tapped 15 NPT per AGA.

PROCESS TUBING 8 – 15 OD 0.9 mm wall thickness, seamless stainless steel ASTM A269 GR TP316. 20 OD 1.25 mm wall thickness, seamless stainless steel ASTM A269 GR TP316.

PROCESS TUBING FITTINGS 8 – 20 Forged stainless steel ASTM A182 Gr F316, flareless compression type connection: Swagelok for Sampang. TESTING AND CERTIFICATION (Size range) (type, frequency)

MATERIAL CERTIFICATES – With material supply All sizes Mill chemical analysis, mill material properties, 100% WELD PROCEDURE All sizes Weld procedure qualified, welder qualified, 100%. > 19 mm wt Post weld heat treatment required NON DESTRUCTIVE TESTING All sizes Radiography, 20% > 19 mm wt Ultrasonic 100%, Magnetic particle 5% HYDROSTATIC TEST All sizes 2,660 kPag for 1 hour FIELD INSTALLATION CHECK LIST All sizes Weld procedure, NDT, Hydrostatic test VALVES (Valve spec size, service, ends) GATE 3G03 15 – 80, All service, 800# threaded 3A02 100 – 600, All service, 150# RF flanged GLOBE 4A02 50 – 600, All service, 150# RF flanged 4G03 15 – 40, All service, 800# threaded F x F CHECK 5A02 50 – 600, All service, 600# RF flanged 5G03 15 – 40, All service, 800# threaded F x F BALL 6A02 50 – 600, All service, 600# RF flanged 6G03 15 – 40, All service, 800# threaded F x F




Page 51 of 166


NEEDLE 9G10 15 – 25, all service, 800# threaded 20 M x F 9G11 15 – 25, all service, 800# threaded 20 M x 15F




Page 52 of 166


PIPE SPEC 201 ASME 150# STAINLESS STEEL PIPING

CODE ASME B31.3, ASME B16.5 SIZES DN 15, 20, 25, 40, 50, 80, 100, 150, 200, 250, 300, 350, 400, 450, 500, 600 PROCESS FLUIDS

Extra Low Temperature Hydrocarbons, Potassium Carbonate Solution (high velocity)

DESIGN Pressure @ Maximum Temperature 1,390 kPag @ 150 DegC Pressure @ 100 DegC 1,570 kPag @ 100 DegC Pressure @ Minimum Temperature 1,570 kPag @ -100 DegC MAOP or WT calculation is required for flange limit conditions. MDT of -120 DegC is possible by application of design to B31.3 Cl 323.2.2. WT ALLOWANCE Nil corrosion allowance, 12½ % manufacture tolerance on seamless only ENDS Raised face and socket weld

MATERIAL SUMMARY Pipe ASTM A312 or ASTM A358, Gr 316 (or Gr 316) Flanges ASTM A182 Gr F316 (or F316) Fittings ASTM A403 Gr WP316 (or WP316) Studs ASTM A320 Gr L7 Nuts ASTM A320 Gr L7 Tubing ASTM A269 Gr 316 Valves Stainless steel - see valve specifications PIPING AND FITTINGS (Size range) (Minimum wall thickness, material, end preparation) PIPE Dimensions to ASME B36.19 15 Sch 40s 25 Sch 40s 20 Sch 40s 40 Sch 40s Seamless stainless steel ASTM A312 Gr 316 (or 316) or Welded stainless steel ASTM A358 Gr 316 Cl1 (or Gr 316 Cl1), plain ends 50 Sch 10s 300 Sch 10s * 80 Sch 10s 350 Sch 10s * 100 Sch 10s 400 Sch 10s * 150 Sch 10s 450 Sch 10s * 200 Sch 10s 500 Sch 10s * 250 Sch 10s * 600 Sch 10s *

Seamless stainless steel ASTM A312 Gr 316 or Welded stainless steel ASTM A358 Gr 316 Cl1 (or 316 Cl1), bevelled ends * In low pressure systems over 200




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diameter, thinner wall pipes of welded construction may be used. Select pipe thickness and material for economy

FLANGES Dimensions to ASME B16.5 15 - 40 Match pipe bore, forged stainless steel ASTM A182 Gr F316, 150# RF socket weld 50 - 600 Match pipe bore, forged stainless steel ASTM A182 Gr F316, 150# RFWN. FITTINGS AND BRANCH CONNECTIONS Refer Piping Branch Connections table 15 - 40 Match pipe bore, forged stainless steel ASTM A182 Gr F316, 3000# socket weld as

per ASME B16.11 50 - 600 Match pipe bore for branch connection size limits, seamless stainless steel ASTM

A403 Gr WP316, butt-weld, per ASME B16.9 JOINTS 15 - 40 Match pipe bore, stainless steel ASTM A182 Gr F316, 150# RFWN flanged or

3000# socket weld coupling 50 - 600 Match pipe bore, stainless steel ASTM A182 Gr F316, 150# RFWN flanged or

welded SMALL FITTINGS (Size range) (Minimum wall thickness, material, end preparation) SWAGE NIPPLES 15 - 40 Sch 80s, seamless stainless steel ASTM A312 Gr 316 (smls), plain both ends,

fabrication to ASTM A733 50 - 150 Bevelled end to be same schedule as pipe of same size, stainless steel ASTM

A312 Gr 316 (smls), plain end / bevelled end PIPE NIPPLES 15 - 40 Sch 80s, seamless stainless steel ASTM A312 Gr 316 (smls), plain both ends,

fabrication to ASTM A733 PLUGS 15 - 40 Forged stainless steel ASTM A182 Gr F316, solid hex head bull plug, NPT

threaded to ASME B16.11 BOLTS All sizes Stud bolts alloy steel ASTM A320 Gr L7, each with two hex nuts alloy steel ASTM

A320 Gr L7, all threaded. Note: MDT of -120 DegC is possible for spec 201 piping by application of bolt tensioning design to B31.3 Cl 323.2.2. ASTM A193 Gr B7 / ASTM A194 Gr 2H permitted only in PotCarb service not subject to low temperatures. Sizes 1 1/4” and over to be one diameter longer than standard

GASKETS All sizes 4.5 mm thick GR 316 s/s spiral wound, graphite filler and stainless steel guide ring

per ASME B16.5 Group 1B and ASME B16.20. Colour code to ASME B16.20. For corrosive or erosive service s/s inner rings to match pipe bore may be required




Page 54 of 166


INSTRUMENT CONNECTION FITTINGS 15 - 40 3000#, forged stainless steel ASTM A182 Gr F316, thermowell, sockolet, thredolet

or threaded elbolet. Dimensions per ASME B16.11. Fabricated connections use fully welded or flanged fittings up to the first isolation

valve. Otherwise, use isolation valves with integral welding attachment to pipe. Addition of gusseting or bracing is required near vibrating machinery. Use of 20 mm needle valve directly connected to thredolet is permitted only in locations remote from collision and vibration and corrosion hazards. Refer 1515-50-G001 for further detail.

ORIFICE FLANGES Dimensions to ASME B16.34 25 - 600 Match pipe bore, forged stainless steel ASTM A182 Gr F316, 300# RFWN,

furnished with jack screws and drilled for DN 15 socket weld or drilled and tapped 15 NPT per AGA - Engineer to specify

PROCESS TUBING 8 - 15 OD 0.9 mm min wall thickness, seamless stainless steel ASTM A269 Gr 316

PROCESS TUBING FITTINGS 8 - 15 OD Forged stainless steel ASTM A182 Gr F316, flareless compression type

connection: Parker Hannifin CPI preferred for Moomba and SA satellites Swagelok for Pt

Bonython, Qld, NT, Vic and other sites TESTING AND CERTIFICATION (Size range) (Type, frequency) MATERIAL CERTIFICATES - With material supply All sizes Mill chemical analysis, mill material properties, 100% WELD PROCEDURE All sizes Weld procedure qualified, welder qualified, 100% NON DESTRUCTIVE TESTING All sizes Radiography 5% HYDROSTATIC TEST All sizes 2,360 kPag for 1 hour FIELD INSTALLATION CHECKLIST All sizes Weld procedure, NDT, hydrostatic test VALVES (Valve spec Size, service, ends) GATE 3A41 15 - 40, stainless steel, 150# RF flanged 3A42 50 - 600, stainless steel, 150# RF flanged 3G41 15 - 40, stainless steel, 800# socket weld




Page 55 of 166


3G42 15 - 40, stainless steel, 800# socket weld x threaded 3G43 15 - 40, stainless steel, 800# threaded F x F GLOBE 4A41 15 - 40, stainless steel, 150# RF flanged 4A42 50 - 600, stainless steel, 150# RF flanged 4G41 15 - 40, stainless steel, 800# socket weld 4G43 15 - 40, stainless steel, 800# threaded F x F CHECK 5A41 15 - 40, stainless steel, 150# RF flanged 5A42 50 - 600, stainless steel, 150# RF flanged 5G41 15 - 40, stainless steel, 800# socket weld 5G43 15 - 40, stainless steel, 800# threaded F x F BALL 6G41 15 – 40, stainless steel, 800# socked welded 6G42 15 – 40, stainless steel, 800# socked welded x threaded F 6G43 15 – 40, stainless steel, 800# threaded F BUTTERFLY 8A42 50 - 600, stainless steel, 150# RF flangeless NEEDLE 9G46 15 – 25, all service, 800# threaded 20 M x F 9G47 15 – 25, all service, 800# threaded 20 M x 15F




Page 56 of 166



CODE ASME B31.3, ASME B16.5 SIZES DN 15, 20, 25, 40, 50, 80, 100, 150, 200, 250, 300, 350, 400, 450, 500, 600 PROCESS FLUIDS


DESIGN Pressure @ Maximum Temperature 3,630 kPag @ 150 DegC Pressure @ 100 DegC 4,090 kPag @ 100 DegC Pressure @ Minimum Temperature 4,090 kPag @ -100 DegC MAOP or WT calculation is required for flange limit conditions. MDT of -120 DegC is possible by application of design to B31.3 Cl 323.2.2. WT ALLOWANCE Nil corrosion allowance, 12½ % manufacture tolerance on seamless only ENDS Raised face and socket weld

MATERIAL SUMMARY Pipe ASTM A312 or ASTM A358, Gr 316 (or Gr 316) Flanges ASTM A182 Gr F316 Fittings ASTM A403 Gr 316 Studs ASTM A320 Gr L7 Nuts ASTM A320 Gr L7 Tubing ASTM A269 Gr 316 Valves Stainless steel - see valve specifications PIPING AND FITTINGS (Size range) (Minimum wall thickness, material, end preparation) PIPE Dimensions to ASME B36.19 15 Sch 40s 25 Sch 40s 20 Sch 40s 40 Sch 40s Seamless stainless steel ASTM A312 Gr 316 (or 316) or Welded stainless steel ASTM A358 Gr 316 Cl1 (or Gr 316 Cl1), plain ends 50 Sch 10s 300 6.35 mm 80 Sch 10s 350 7.14 mm 100 Sch 10s 400 7.92 mm 150 Sch 10s 450 8.74 mm 200 4.78 mm 500 9.52 mm 250 5.16 mm 600 11.13 mm

Seamless stainless steel ASTM A312 Gr 316 or Welded stainless steel ASTM A358 Gr 316 Cl1, bevelled ends * In low pressure systems over 200 diameter,




Page 57 of 166


thinner wall pipes of welded construction may be used. Select pipe thickness and material for economy

FLANGES Dimensions to ASME B16.5 15 - 40 Match pipe bore, forged stainless steel ASTM A182 Gr F316, 300# RF socket weld 50 - 600 Match pipe bore, forged stainless steel ASTM A182 Gr F316, 300# RFWN. FITTINGS AND BRANCH CONNECTIONS Refer Piping Branch Connections table 15 - 40 Match pipe bore, forged stainless steel ASTM A182 Gr F316, 3000# socket weld as










GASKETS All sizes 4.5 mm thick 316 s/s spiral wound, graphite filler and stainless steel guide ring per

ASME B16.5 Group 1B and ASME B16.20. Colour code to ASME B16.20. For corrosive or erosive service s/s inner rings to match pipe bore may be required




Page 58 of 166


INSTRUMENT CONNECTION FITTINGS 15 - 40 3000#, forged stainless steel ASTM A182 Gr F316, thermowell, sockolet, thredolet

or threaded elbolet. Dimensions per ASME B16.11. Fabricated connections use fully welded or flanged fittings up to the first isolation

valve. Otherwise, use isolation valves with integral welding attachment to pipe. Addition of gusseting or bracing is required near vibrating machinery. Use of 20 mm needle valve directly connected to thredolet is permitted only in locations remote from collision and vibration and corrosion hazards. Refer 1515-50-G001 for further detail.






Bonython, Qld, NT, Vic and other sites TESTING AND CERTIFICATION (Size range) (Type, frequency) MATERIAL CERTIFICATES - With material supply All sizes Mill chemical analysis, mill material properties, 100% WELD PROCEDURE All sizes Weld procedure qualified, welder qualified, 100% NON DESTRUCTIVE TESTING All sizes Radiography 5% HYDROSTATIC TEST All sizes 6140 kPag for 1 hour FIELD INSTALLATION CHECKLIST All sizes Weld procedure, NDT, hydrostatic test




Page 59 of 166


PIPE SPEC – 203 (Continued) VALVES (Valve spec Size, service, ends) GATE 3B41 15 - 40, stainless steel, 300# RF flanged 3B42 50 - 600, stainless steel, 300# RF flanged 3G41 15 - 40, stainless steel, 800# socket weld 3G42 15 - 40, stainless steel, 800# socket weld x threaded 3G43 15 - 40, stainless steel, 800# threaded F x F GLOBE 4B41 15 - 40, stainless steel, 300# RF flanged 4B42 50 - 600, stainless steel, 300# RF flanged 4G41 15 - 40, stainless steel, 800# socket weld 4G43 15 - 40, stainless steel, 800# threaded F x F CHECK 5B41 15 - 40, stainless steel, 300# RF flanged 5B42 50 - 600, stainless steel, 300# RF flanged 5B45 50 - 600, stainless steel, 300# RF flangeless 5G41 15 - 40, stainless steel, 800# socket weld 5G43 15 - 40, stainless steel, 800# threaded F x F BALL 6G41 15 – 40, stainless steel, 800# socked welded 6G42 15 – 40, stainless steel, 800# socked welded x threaded F 6G43 15 – 40, stainless steel, 800# threaded F BUTTERFLY 8B42 50 - 600, stainless steel, 300# RF flangeless NEEDLE 9G46 15 – 25, all service, 800# threaded 20 M x F 9G47 15 – 25, all service, 800# threaded 20 M x 15F




Page 60 of 166


PIPE SPEC – 206 ASME 600# STAINLESS STEEL PIPING CODE ASME B31.3 SIZES DN 15, 20, 25, 40, 50, 80, 100, 150, 200, 250, 300, 350, 400, 450, 500, 600 PROCESS FLUIDS

Chemical Dosing.

DESIGN Pressure @ temp max limit 7,270 kPag @ 150 oC Pressure @ 100 oC 8,180 kPag @ 100 oC Pressure @ temp min limit 10,163 kPag @ -100 to 38 oC

CORROSION ALLOWANCE NIL


MATERIAL SUMMARY Pipe ASTM A312 TP316 or ASTM A358 TP316 Cl1 Flanges ASTM A182 GR316 Fittings ASTM A403 GR WP404 Studs ASTM A320 Gr B8 class 2 Nuts ASTM A194 Gr 8 heavy duty Gasket 4.4 mm thick 316 SS spiral wound

Tubing ASTM A269 Gr TP316 Valves Stainless steel – see valve specifications


PIPE Dimension to ASME B36.19 15 Sch 40s 25 Sch 40s 20 Sch 40s 40 Sch 40s

Seamless stainless steel ASTM A312 TP316 (smls) or ASTM A358 TP316 Cl1 (welded), plain ends

50 Sch 40s 300 12.70 mm WT 80 Sch 40s 350 14.27 mm WT 100 Sch 40s 400 15.88 mm WT 150 Sch 40s 450 17.48 mm WT 200 Sch 40s 500 19.05 mm WT 250 11.13 mm WT 600 22.57 mm WT

Seamless stainless steel ASTM A312 TP316(smls) or ASTM A358 TP316 Cl1 (welded), beveled ends




Page 61 of 166


PIPE SPEC – 206 (Continued) FLANGES Dimensions to ASME B16.5 15 – 40 Match pipe bore, Stainless Steel ASTM A182 GR F316, 600# socket weld 50 – 600 Match pipe bore, Stainless Steel ASTM A182 GR F316, 600# RFWN

FITTINGS AND BRANCH CONNECTIONS Refer Piping Branch Connections table 15 – 40 Match pipe bore, Stainless Steel ASTM A182 GR F316, 3000# socket weld as per

ASME B16.11 50 – 600 Match pipe bore for branch connection size limits, seamless Stainless Steel ASTM

A403 GR WP316, butt weld, per ASME B16.9. JOINTS 15 – 40 Match pipe bore, stainless steel ASTM A182 GR F316, 600# RFWN flanged or

3000# socket weld coupling. 50 – 600 Match pipe bore, stainless steel ASTM A182 GR F316, 600# RFWN flanged or

butt welded. SMALL FITTINGS (Size range) (Wall thickness, material, end preparation)

SWAGE NIPPLES 15 – 40 Sch 40s, seamless Stainless Steel ASTM A312 TP316 (smls), plain both ends,

fabrication to ASTM A733. 50 – 150 Bevelled end to be same schedule as pipe of same size, Stainless Steel ASTM

A312 TP316 (smls), beveled ends PIPE NIPPLES 15 – 40 Sch 40s, Stainless Steel ASTM A312 TP316 (smls), plain both ends, fabrication to

ASTM A733. PLUGS 15 – 25 Stainless Steel ASTM A182 GR F316, solid hex head bull plug, NPT threaded to

ASME B16.11. BOLTS 15 – 200 Stud bolts stainless steel ASTM A320 Gr B8, each with two heavy hex nuts alloy

steel ASTM A194 Gr 8, all threaded. Sizes 1 ¼” and over to be one diameter longer than standard.

250 – 600 Stud bolts stainless steel ASTM A320 Gr B8, each with two heavy hex nuts alloy steel ASTM A194 Gr 8, all threaded. Sizes 1 ¼” and over to be one diameter longer than standard.






Page 62 of 166


PIPE SPEC – 206 (Continued) INSTRUMENT CONNECTION FITTINGS 15 – 40 3000#, Stainless Steel ASTM A182 GR F316, thermowell, sockolet, thredolet or



ORIFICE FLANGES Dimensions to ASME B16.36 25 – 600 Match pipe bore, stainless steel ASTM A182 GR316, 600# RFWN, furnished with


PROCESS TUBING 8 – 15 OD 0.9 mm wall thickness, seamless stainless steel ASTM A269 GR TP316. 20 OD 1.25 mm wall thickness, seamless stainless steel ASTM A269 GR TP316. PROCESS TUBING FITTINGS 8 – 20 Forged stainless steel ASTM A182 Gr F316, flareless compression type


MATERIAL CERTIFICATES – With material supply All sizes Mill chemical analysis, mill material properties, 100% WELD PROCEDURE All sizes Weld procedure qualified, welder qualified, 100%. NON DESTRUCTIVE TESTING All sizes Radiography, 100% HYDROSTATIC TEST All sizes 12,270 kPag for 1 hour FIELD INSTALLATION CHECK LIST All sizes Weld procedure, NDT, Hydrostatic test VALVES (Valve spec size, service, ends) GLOBE 4C41 15 – 40, All service, 600# RF flanged 4C42 50 – 600, All service, 600# RF flanged 4G41 15 – 40, All service, 800# socket weld 4G43 15 – 40, All service, 800# threaded F x F




Page 63 of 166


PIPE SPEC – 206 (Continued) CHECK 5C41 15 – 40, All service, 600# RF flanged 5C42 50 – 600, All service, 600# RF flanged 5G41 15 – 40, All service, 800# socket weld 5G43 15 – 40, All service, 800# threaded F x F BALL 6C42 50 – 600, All service, 600# RF flanged 6G41 15 – 40, All service, 800# socket weld 6G42 15 – 40, All service, 800# socket weld x threaded 6G43 15 – 40, All service, 800# threaded F x F NEEDLE 9G46 15 – 25, all service, 800# threaded 20 M x F 9G47 15 – 25, all service, 800# threaded 20 M x 15F




Page 64 of 166



CODE ASME B31.3, ASME B16.5 SIZES DN 15, 20, 25, 40, 50, 80 PROCESS FLUIDS


DESIGN Pressure @ Maximum Temperature 11,090 kPag @ 200 DegC Pressure @ Minimum Temperature 13910 kPag @ -45 to 100 DegC MAOP or WT calculation is required for flange limit conditions. MDT of -120 DegC is possible by application of design to B31.3 Cl 323.2.2. WT ALLOWANCE Nil corrosion allowance, 12½ % manufacture tolerance on seamless only ENDS Ring Type Joint and socket weld

MATERIAL SUMMARY Pipe ASTM A312 or ASTM A358, Gr 316 (or Gr 316) Flanges ASTM A182 F316 Fittings ASTM A403 Gr WP316 Studs ASTM A320 Gr L7 Nuts ASTM A320 Gr L7 Tubing ASTM A269 Gr 316 Valves Stainless steel - see valve specifications PIPING AND FITTINGS (Size range) (Minimum wall thickness, material, end preparation) PIPE Dimensions to ASME B36.19 15 Sch 80s 25 Sch 80s 20 Sch 80s 40 Sch 80s Seamless stainless steel ASTM A312 Gr 316 (or 316) or Welded stainless steel ASTM A358 Gr 316 Cl1 (or Gr 316 Cl1), plain ends 50 Sch 40s 80 Sch 10s

Seamless stainless steel ASTM A312 Gr 316 (or 316) or Welded stainless steel ASTM A358 Gr 316 Cl1 (or 316 Cl1), bevelled ends * In low pressure systems over 200 diameter, thinner wall pipes of welded construction may be used. Select pipe thickness and material for economy

FLANGES Dimensions to ASME B16.5 15 - 40 Match pipe bore, forged stainless steel ASTM A182 Gr F316, 900# RF socket weld




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50 - 80 Match pipe bore, forged stainless steel ASTM A182 Gr F316, 900# RFWN. FITTINGS AND BRANCH CONNECTIONS Refer Piping Branch Connections table 15 - 40 Match pipe bore, forged stainless steel ASTM A182 Gr F316, 6000# socket weld as










GASKETS All sizes 4.5 mm thick 316 s/s spiral wound, graphite filler and stainless steel guide ring per

ASME B16.5 Group 1B and ASME B16.20. Colour code to ASME B16.20. For corrosive or erosive service s/s inner rings to match pipe bore may be required

- Engineer to specify on P&ID. INSTRUMENT CONNECTION FITTINGS 15 - 40 6000#, forged stainless steel ASTM A182 Gr F316, thermowell, sockolet, thredolet

or threaded elbolet. Dimensions per ASME B16.11.




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Fabricated connections use fully welded or flanged fittings up to the first isolation valve. Otherwise, use isolation valves with integral welding attachment to pipe. Addition of gusseting or bracing is required near vibrating machinery. Use of 20 mm needle valve directly connected to thredolet is permitted only in locations remote from collision and vibration and corrosion hazards. Refer 1515-50-G001 for further detail.






Bonython, Qld, NT, Vic and other sites TESTING AND CERTIFICATION (Size range) (Type, frequency) MATERIAL CERTIFICATES - With material supply All sizes Mill chemical analysis, mill material properties, 100% WELD PROCEDURE All sizes Weld procedure qualified, welder qualified, 100% NON DESTRUCTIVE TESTING All sizes Radiography 5% HYDROSTATIC TEST All sizes 12260 kPag for 1 hour FIELD INSTALLATION CHECKLIST All sizes Weld procedure, NDT, hydrostatic test VALVES (Valve spec Size, service, ends) GATE 3D41 15 - 40, stainless steel, 900# RF flanged 3D42 50 - 600, stainless steel, 900# RF flanged 3E43 15 - 40, stainless steel, 1500# Socket Weld 3E44 15 - 40, stainless steel, 1500# Socket Weld x THRD 3E45 15 - 40, stainless steel, 1500# THRD




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GLOBE 4D41 15 - 40, stainless steel, 300# RF flanged 4D42 50 - 600, stainless steel, 300# RF flanged 4E43 15 - 40, stainless steel, 1500# Socket Weld 4E45 15 - 40, stainless steel, 1500# THRD CHECK 5D41 15 - 40, stainless steel, 900# RF flanged 5D42 50 - 600, stainless steel, 900# RF flanged 5E43 15 - 40, stainless steel, 1500# Socket Weld 5E45 15 - 40, stainless steel, 1500# THRD BALL 6E43 15 – 40, stainless steel, 1500# socked welded 6E44 15 – 40, stainless steel, 1500# socked welded x threaded F 6E45 15 – 40, stainless steel, 1500# threaded F BUTTERFLY 8D42 50 - 600, stainless steel, 900# RF flangeless NEEDLE 9E46 15 - 25, all service, 1500# threaded 20 M x F 9E47 15 - 25, all service, 1500# threaded 20M x 15F




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APPENDIX – B

VALVE SPECIFICATIION




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GATE VALVES

Valve size and rating General Service Remarks

150# 15 – 40 flanged 3A01 CS 50 – 600 flanged 3A02 CS 300# 15 – 40 flanged 3B01 CS 50 – 600 flanged 3B02 CS 600# 15 – 40 flanged 3C01 CS 50 – 600 flanged 3C02 CS 800# 15 – 40 Socket weld 3G01 CS 15 – 40 SW x Threaded F 3G02 CS 15 – 40 Threaded F x F 3G03 CS

900# 15 – 40 flanged 3D01 CS 50 – 600 flanged 3D02 CS 1500# 15 – 40 flanged 3E01 CS 50 – 600 flanged 3E02 CS




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VALVE SPEC – 3A01 ASME 150# DN 15-40 Carbon Steel Gate Valve CODE ASME B16.5, ASME B16.10, ASME B16.34, API 600, BS 1414 SIZES DN 15, 20, 25, 40 CORROSSION ALLC. 3 mm SIZE, FMIS ITEM - PROCESS FLUIDS Air, Amine, Boiler Feed Water, Condensate, Ethane, Glycol, LP

Steam, Oil, Oily Water, Plant Relief, Potassium Carbonate Solution, Process Water, Sweet Gas, Raw Gas.

DESIGN Pressure @ temp max limit 840 kPag @ 350 oC Pressure @ 100 oC 1,770 kPag @ 100 oC

Pressure @ temp min limit 1,960 kPag @ -29 to 38 oC BODY DESIGN OS & Y, rising stem, bolted bonnet END DESIGN RF Flanged INTERNAL DESIGN Solid disc, renewable seat rings OPERATOR Hand wheel BODY MATERIAL Carbon steel – Forged ASTM A105 or Cast ASTM A216 Gr WCB TRIM MATERIAL Stainless steel – 13% chrome AISI type 410 with stellite faced body

seats, or 18% chrome AISI type 316 (no stellite). STEM SEAL MATERIAL Graphite MATERIAL CERT‟S Mill chemical analysis and mill material properties with supply HYDROSTATIC TEST Certificate required with supply. Pressure test maximum = 2940

kPag. IDENTIFICATION SS 316 name plate and be marked accordance with MSS-SP-25. OTHER VALVES Nil PAINTING and COATING By Specification 9820-SP-ME-007




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VALVE SPEC – 3A02 ASME 150# DN 50-600 Carbon Steel Gate Valve CODE ASME B16.5, ASME B16.10, ASME B16.34, API 600 SIZES DN 50, 80, 100, 150, 200, 250, 300, 350, 400, 450, 500, 600 CORROSSION ALWC. 3mm SIZE, FMIS ITEM 50 104382 200 104393 80 104484 250 104493 100 104485 300 104395 150 104486 400 104398 PROCESS FLUIDS Air, Amine, Boiler Feed Water, Condensate, Ethane, Glycol, LP


DESIGN Pressure @ temp max limit 840 kPag @ 350 oC


BODY DESIGN OS & Y, rising stem, bolted bonnet, renewable seat rings. All welds full penetration butt weld, NDT certified. END DESIGN RF flanged INTERNAL DESIGN Solid disc DN 50 – DN 150, flexible disc DN 200 – DN 600,

renewable seats 100 – 600. Plug Disc. OPERATOR Hand wheel DN 50 – DN 250, gear operator DN 300 –DN 600 BODY MATERIAL Carbon steel – Cast ASTM A216 Gr WCB TRIM MATERIAL Stainless steel – 13% chrome AISI type 410 with stellite faced body






Page 72 of 166


VALVE SPEC – 3B01 ASME 300# DN 15-40 Carbon Steel Gate Valve CODE ASME B16.5, ASME B16.10, ASME B16.34, API 600 SIZES DN 15, 20, 25, 40 CORROSSION ALWC. 3mm SIZE, FMIS ITEM - PROCESS FLUIDS Air, Amine, Boiler Feed Water, Condensate, Ethane, Glycol, LP

Steam, Oil, Oily Water, Plant Relief, Potassium Carbonate Solution, Process Water, Sweet Gas, Raw Gas



BODY DESIGN OS & Y, rising stem, bolted bonnet END DESIGN RF FLanged INTERNAL DESIGN Solid disc OPERATOR Hand wheel BODY MATERIAL Carbon steel – Forged ASTM A105 or cast ASTM A216 Gr WCB TRIM MATERIAL Stainless steel – 13% chrome AISI type 410 with stellite faced body






Page 73 of 166


VALVE SPEC – 3B02 ASME 300# DN 50 – 600 Carbon Steel Gate Valve CODE ASME B16.5, ASME B16.10, ASME B16.34, API 600 SIZES DN 50, 80, 100, 150, 200, 250, 300, 350, 400, 450, 500, 600 CORROSSION ALWC. 3mm SIZE, FMIS ITEM 250 133382 PROCESS FLUIDS Air, Amine, Boiler Feed Water, Condensate, Ethane, Glycol, HP


DESIGN Pressure @ temp max limit 3,700 kPag @ 350 oC Pressure @ 100 oC 4,640 kPag @ 100 oC Pressure @ temp min limit 5,110 kPag @ -29 to 38 oC BODY DESIGN OS&Y, rising stem, bolted bonnet All welds full penetration butt weld, NDT certified END DESIGN RF flanged INTERNAL DESIGN Solid disc DN50 – DN150, flexible disc DN200 – DN600, renewable

seats DN100 – DN600. OPERATOR Hand wheel DN50 – DN200 gear operator DN250 – DN600 BODY MATERIAL Carbon steel – Cast ASTM A216 Gr WCB TRIM MATERIAL Stainless steel – 13% chrome AISI type 410 with stellite faced body

seats and disc seats, or 18% chrome AISI type 316 (no stellite). STEM SEAL MATERIAL Graphite MATERIAL CERT‟S Mill chemical analysis and mill material properties with supply HYDROSTATIC TEST Certificate required with supply. Pressure test maximum = 7665

kPag. IDENTIFICATION SS 316 name plate and be marked accordance with MSS-SP-25 OTHER VALVES Nil PAINTING and COATING By Specification 9820-SP-ME-007




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VALVE SPEC – 3C01 ASME 600# DN 15-40 Carbon Steel Gate Valve CODE ASME B16.5, ASME B16.10, ASME B16.34, API 600 SIZES DN 15, 20, 25, 40 CORROSSION ALWC. 3mm SIZE, FMIS ITEM 40 104583 PROCESS FLUIDS Amine, Boiler Feed Water, Condensate, Ethane, Glycol, LP Steam,

Oil, Oily Water, Plant Relief, Potassium Carbonate Solution, Process Water, Sweet Gas, Raw Gas

DESIGN Pressure @ temp max limit 7,390 kPag @ 350 oC Pressure @ 100 oC 9,280 kPag @ 100 oC

Pressure @ temp min limit 10,210 kPag @ -29 to 38 oC BODY DESIGN OS & Y, rising stem, bolted bonnet END DESIGN RF Flange INTERNAL DESIGN Solid disc OPERATOR Hand wheel BODY MATERIAL Carbon steel – Forged ASTM A105 or cast ASTM A216 Gr WCB TRIM MATERIAL Stainless steel – 13% chrome AISI type 410 with stellite faced body






Page 75 of 166


VALVE SPEC – 3C02 ASME 600# DN 50 – 600 Carbon Steel Gate Valve CODE ASME B16.5, ASME B16.10, ASME B16.34, API 600 SIZES DN 50, 80, 100, 150, 200, 250, 300, 350, 400, 450, 500, 600 CORROSSION ALWC. 3mm SIZE, FMIS ITEM 100 104415

150 133341 PROCESS FLUIDS Boiler Feed Water, Condensate, Ethane, Glycol, Oil, Oily Water,

Potassium Carbonate Solution, Sweet Gas, Raw Gas. DESIGN Pressure @ temp max limit 7,390 kPag @ 350 oC Pressure @ 100 oC 9,280 kPag @ 100 oC Pressure @ temp min limit 10,210 kPag @ -29 to 38 oC BODY DESIGN OS&Y, rising stem, bolted bonnet All welds full penetration butt weld, NDT certified END DESIGN RF flanged INTERNAL DESIGN Solid disc DN50 – DN150, flexible disc DN200 – DN600, renewable

seats DN100 – DN600 OPERATOR Hand wheel DN50 – DN150 gear operator DN200 – DN600 BODY MATERIAL Carbon steel – Cast ASTM A216 Gr WCB TRIM MATERIAL Stainless steel – 13% chrome AISI type 410 or 18% chrome AISI

type 316, stellite faced body seats and disc seats STEM SEAL MATERIAL Graphite MATERIAL CERT‟S Mill chemical analysis and mill material properties with supply HYDROSTATIC TEST Certificate required with supply. Pressure test maximum = 15315





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VALVE SPEC – 3G01 API 800# DN 15 – 40 Carbon Steel Socket Welded Gate Valve CODE API 602 SIZES DN 15, 20, 25, 40 SIZE, FMIS ITEM 15 104432

20 104433 25 104434 40 104435

CORROSSION ALWC. 3mm PROCESS FLUIDS Air, Amine, Boiler Feed Water, Condensate, Ethane, Glycol, LP


DESIGN Pressure @ temp max limit 9,860 kPag @ 350 oC Pressure @ 100 oC 12,410 kPag @ 100 oC Pressure @ temp min limit 13,620 kPag @ -29 to 38 oC BODY DESIGN OS&Y, rising stem, welded or bolted bonnet END DESIGN Socket weld, or Integral weld x socket weld INTERNAL DESIGN Solid disc OPERATOR Hand wheel BODY MATERIAL Carbon steel – Forged ASTM A105 TRIM MATERIAL Stainless steel – 13% chrome AISI type 410 with stellite faced body

seats, or 18% chrome AISI type 316 (no stellite) STEM SEAL MATERIAL Graphite MATERIAL CERT‟S Mill chemical analysis and mill material properties with supply HYDROSTATIC TEST Certificate required with supply. Pressure test maximum = 20430





Page 77 of 166


VALVE SPEC – 3G02 API 800# DN 15 – 40 CS Welded x Threaded Gate Valve CODE API 602 SIZES DN 15, 20, 25, 40 CORROSSION ALWC. 3mm SIZE, FMIS ITEM - PROCESS FLUIDS Air, Amine, Boiler Feed Water, Condensate, Ethane, Glycol, LP


DESIGN Pressure @ temp max limit 9,860 kPag @ 350 oC Pressure @ 100 oC 12,410 kPag @ 100 oC Pressure @ temp min limit 13,620 kPag @ -29 to 38 oC BODY DESIGN OS&Y, rising stem, welded or bolted bonnet END DESIGN Socket weld x threaded NPT female, or Integral weld x threaded NPT female INTERNAL DESIGN Solid disc OPERATOR Hand wheel BODY MATERIAL Carbon steel – Forged ASTM A105 TRIM MATERIAL Stainless steel – 13% chrome AISI type 410 with stellite faced body






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VALVE SPEC – 3G03 API 800# DN 15 – 40 Carbon Steel Threaded Gate Valve CODE API 602 SIZES DN 15, 20, 25, 40 CORROSSION ALWC. 3mm SIZE, FMIS ITEM 15 104426

20 104427 25 104428 40 104429

PROCESS FLUIDS Air, Amine, Boiler Feed Water, Condensate, Ethane, Glycol, LP


DESIGN Pressure @ temp max limit 9,860 kPag @ 350 oC Pressure @ 100 oC 12,410 kPag @ 100 oC Pressure @ temp min limit 13,620 kPag @ -29 to 38 oC BODY DESIGN OS&Y, rising stem, welded or bolted bonnet END DESIGN Threaded NPT female x female INTERNAL DESIGN Solid disc OPERATOR Hand wheel BODY MATERIAL Carbon steel – Forged ASTM A105 TRIM MATERIAL Stainless steel – 13% chrome AISI type 410 with stellite faced body






Page 79 of 166


VALVE SPEC – 3D01 ASME 900# DN 15 – 40 Carbon Steel Gate Valve CODE ASME B16.5, ASME B16.10, ASME B16.34, API 600 SIZES DN 15, 20, 25, 40 CORROSSION ALWC. 3mm SIZE, FMIS ITEM - PROCESS FLUIDS Amine, Condensate, Ethane, Glycol, Methanol, Oil, Oily Water,

Potassium Carbonate Solution (low velocity), Sweet Gas DESIGN Pressure @ temp max limit 11090 kPag @ 350oC Pressure @ temp max limit 13910 kPag @ -29oC-100 oC BODY DESIGN OS&Y, rising stem, welded or bolted bonnet STUDS AND NUTS Studs and Bolts ASTM A193 Gr B7, Nuts ASTM A194 Gr 2H GASKETS Soft iron oval or octagonal ring, cadmium plated PTFE or S/S inner

ring END DESIGN RTJ flanged INTERNAL DESIGN Solid disc OPERATOR Handwheel BODY MATERIAL Carbon steel - Forged ASTM A105, or Cast ASTM A216 Gr WCB TRIM MATERIAL Stainless steel - 13% chrome AISI type 410 or 18% chrome

AISI type 316, stellite faced body seats and disc seats All materials to meet requirements of NACE STD MR-01-75

STEM SEAL MATERIAL Graphite MATERIAL CERT‟S Mill chemical analysis and mill material properties with supply HYDROSTATIC TEST Certificate required with supply. Pressure test maximum = 20865





Page 80 of 166


VALVE SPEC – 3D02 ASME 900# DN 50 – 600 Carbon Steel Gate Valve CODE ASME B16.5, ASME B16.10, ASME B16.34, API 600 SIZES DN 50, 80, 100, 150, 200, 250, 300, 350, 400, 450, 500, 600 CORROSSION ALWC. 3mm SIZE, FMIS ITEM - PROCESS FLUIDS Amine, Condensate, Ethane, Glycol, Methanol, Oil, Oily Water,

Potassium Carbonate Solution (low velocity), Sweet Gas DESIGN Pressure @ temp max limit 11090 kPag @ 350oC Pressure @ temp max limit 13910 kPag @ -29oC-100 oC BODY DESIGN OS&Y, rising stem, bolted bonnet

All welds full penetration butt weld, NDT certified. STUDS AND NUTS Studs and Bolts ASTM A193 Gr B7, Nuts ASTM A194 Gr 2H GASKETS Soft iron oval or octagonal ring, cadmium plated PTFE or S/S inner

ring END DESIGN RTJ flanged INTERNAL DESIGN Solid disc DN50 – DN150, flexible disc DN200 – DN600, renewable

seats DN100 – DN600 OPERATOR Handwheel DN50 – DN150, gear operator DN200 – DN600 BODY MATERIAL Carbon steel – Cast ASTM A216 Gr WCB TRIM MATERIAL Stainless steel – 13% chrome AISI type 410 or 18% chrome

AISI type 316, stellite faced body seats and disc seats STEM SEAL MATERIAL Graphite MATERIAL CERT‟S Mill chemical analysis and mill material properties with supply HYDROSTATIC TEST Certificate required with supply. Pressure test maximum = 20865





Page 81 of 166


VALVE SPEC – 3E01 ASME 1500# DN 15 – 40 Carbon Steel Gate Valve CODE ASME B16.5, ASME B16.10, ASME B16.34, API 600 SIZES DN 15, 20, 25, 40 CORROSSION ALWC. 3mm SIZE, FMIS ITEM - PROCESS FLUIDS Condensate, Ethane, Oil, Oily Water, Sweet Gas DESIGN Pressure @ temp max limit 18480 kPag @ 350oC Pressure @ temp max limit 23190 kPag @ -29oC-100 oC BODY DESIGN OS&Y, rising stem, welded or bolted bonnet STUDS AND NUTS Studs and Bolts ASTM A193 Gr B7, Nuts ASTM A194 Gr 2H GASKETS Soft iron oval or octagonal ring, cadmium plated PTFE or S/S inner

ring END DESIGN RTJ flanged INTERNAL DESIGN Solid disc OPERATOR Handwheel BODY MATERIAL Carbon steel - Forged ASTM A105, or Cast ASTM A216 Gr WCB TRIM MATERIAL Stainless steel - 13% chrome AISI type 410 or 18% chrome

AISI type 316, stellite faced body seats and disc seats All materials to meet requirements of NACE STD MR-01-75

STEM SEAL MATERIAL Graphite MATERIAL CERT‟S Mill chemical analysis and mill material properties with supply HYDROSTATIC TEST Certificate required with supply. Pressure test maximum = 34785

kPag. IDENTIFICATION SS 316 name plate and be marked accordance with MSS-SP-25 OTHER VALVES Nil

PAINTING and COATING By Specification 9820-SP-ME-007




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VALVE SPEC – 3E02 ASME 1500# DN 50 – 300 Carbon Steel Gate Valve CODE ASME B16.5, ASME B16.10, ASME B16.34, API 600 SIZES DN 50, 80, 100, 150, 200, 250, 300 CORROSSION ALWC. 3mm SIZE, FMIS ITEM 100 157110 PROCESS FLUIDS Condensate, Ethane, Oil, Oily Water, Sweet Gas DESIGN Pressure @ temp max limit 18480 kPag @ 350oC Pressure @ temp max limit 23190 kPag @ -29oC-100 oC BODY DESIGN OS&Y, rising stem, bolted bonnet STUDS AND NUTS Studs and Bolts ASTM A193 Gr B7, Nuts ASTM A194 Gr 2H GASKETS Soft iron oval or octagonal ring, cadmium plated END DESIGN RTJ Flanged INTERNAL DESIGN Solid disc DN50-150, flexible disc DN200-300, renewable seats

DN100-300 OPERATOR Handwheel DN50 – 150, Gear operator DN200-300 BODY MATERIAL Carbon steel - Cast ASTM A216 Gr. WCB TRIM MATERIAL Stainless steel - 13% chrome AISI type 410 or 18% chrome


kPag IDENTIFICATION SS 316 name plate and be marked accordance with MSS-SP-25 OTHER VALVES Nil





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VALVE SPEC – 3E07 ASME 1500# DN 15 – 40 Carbon Steel Gate Valve CODE ASME B16.5, ASME B16.10, ASME B16.34, API 600 SIZES DN 15, 20, 25, 40 CORROSSION ALWC. 3mm SIZE, FMIS ITEM - PROCESS FLUIDS Condensate, Ethane, Oil, Oily Water, Sweet Gas DESIGN Pressure @ temp max limit 18480 kPag @ 350oC Pressure @ temp max limit 23190 kPag @ -29oC-100 oC BODY DESIGN OS&Y, rising stem, bolted bonnet

All welds full penetration butt weld, NDT certified. STUDS AND NUTS Studs and Bolts ASTM A193 Gr B7, Nuts ASTM A194 Gr 2H GASKETS Soft iron oval or octagonal ring, cadmium plated END DESIGN RTJ flanged INTERNAL DESIGN Solid disc OPERATOR Handwheel BODY MATERIAL Carbon steel - Cast ASTM A105 TRIM MATERIAL Stainless steel - 13% chrome AISI type 410 or 18% chrome


kPag IDENTIFICATION SS 316 name plate and be marked accordance with MSS-SP-25 OTHER VALVES Nil





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GLOBE VALVES


150# 15 – 40 Flanged 50 – 600 Flanged 300# 15 – 40 Flanged 50 – 600 Flanged 600# 15 – 40 Flanged 50 – 600 Flanged 15 – 40 Flanged 50 – 600 Flanged 800# 15 – 40 Socket weld 15 – 40 SW x Threaded 15 – 40 Threaded F x F 15 – 40 Socket weld 15 – 40 Threaded F x F 900# 15 – 40 Flanged 50 – 600 Flanged 50 – 600 Flanged 1500# 15 – 40 Flanged 50 – 600 Flanged 15 – 40 Socket weld 15 – Threaded 15 – 40 Socket weld

4A01 4A02

4B01 4B02

4C01 4C02 4C41 4C42

4G01 4G02 4G03 4G41 4G43

4D01 4D02 4D04

4E01 4E02 4E07 4E09 4E43

CS CS

CS CS

CS CS SS SS

CS CS CS SS SS

CS CS CS

CS CS CS CS SS




Page 85 of 166


VALVE SPEC – 4A01 ASME 150# DN 15 – 40 Carbon Steel Globe Valve CODE ASME B16.5, ASME B16.10, ASME B16.34, BS 5352 SIZES DN 15, 20, 25, 40 SIZE, FMIS ITEM - PROCESS FLUIDS Amine, Boiler Feed Water, Condensate, Ethanem Glycol, LP Steam,

Oil, Oily Water, Plant Relief, Potassium Carbonate Solution, Process Water, Sweet Gas, Raw Gas.

DESIGN Pressure @ temp max limit 840 kPag @ 350 oC Pressure @ 100 oC 1,770 kPag @ 100 oC Pressure @ temp min limit 1,960 kPag @ -29 to 38 oC BODY DESIGN OS&Y, rising stem, welded or bolted bonnet, NDT Certified END DESIGN RF Flanged INTERNAL DESIGN Plug disc OPERATOR Hand wheel BODY MATERIAL Carbon steel – Forged ASTM A105, or Cast ASTM A216 Gr WCB TRIM MATERIAL Stainless steel – 13% chrome AISI type 410 with stellite faced body

seat, or 18% chrome AISI type 316 (no stellite) STEM SEAL MATERIAL Graphite or Garlok EVS 9000 or equal MATERIAL CERT‟S Mill chemical analysis and mill material properties with supply HYDROSTATIC TEST Certificate required with supply. Pressure test maximum = 2940

kPag IDENTIFICATION SS 316 name plate and be marked accordance with MSS-SP-25.

Number required. OTHER VALVES Nil PAINTING and COATING By Specification 9820-SP-ME-007




Page 86 of 166


VALVE SPEC – 4A02 ASME 150# DN 50 – 600 Carbon Steel Globe Valve CODE ASME B16.5, ASME B16.10, ASME B16.34 SIZES DN 50, 80, 100, 150, 200, 250, 300, 350, 400, 450, 500, 600 SIZE, FMIS ITEM 50 104596

80 104597 150 104598

PROCESS FLUIDS Air, Amine, Boiler Feed Water, Condensate, Ethane, Glycol, LP Steam, Oil, Oily Water, Plant Relief, Potassium Carbonate Solution, Process Water, Sweet Gas, Raw Gas.

DESIGN Pressure @ temp max limit 840 kPag @ 350 oC Pressure @ 100 oC 1,770 kPag @ 100 oC Pressure @ temp min limit 1,960 kPag @ -29 to 38 oC BODY DESIGN OS&Y, rising stem, bolted bonnet All welds full penetration butt weld, NDT certified END DESIGN RF flanged INTERNAL DESIGN Plug disc OPERATOR Hand wheel 50 – 250 gear operator 300 – 600 BODY MATERIAL Carbon steel – Cast ASTM A216 Gr WCB TRIM MATERIAL Stainless steel – 13% chrome AISI type 410 with stellite faced body

seat, or 18% chrome AISI type 316 (no stellite). STEM SEAL MATERIAL Graphite or Garlok EVS 9000 or equal MATERIAL CERT‟S Mill chemical analysis and mill material properties with supply HYDROSTATIC TEST Certificate required with supply. Pressure test maximum = 2940

kPag. IDENTIFICATION SS 316 name plate and be marked accordance with MSS-SP-25.





Page 87 of 166


VALVE SPEC – 4B01 ASME 300# DN 15 – 40 Carbon Steel Globe Valve CODE ASME B16.5, ASME B16.10, ASME B16.34 SIZES DN 15, 20, 25, 40 SIZE, FMIS ITEM - PROCESS FLUIDS Air, Amine, Boiler Feed Water, Condensate, Ethane, Glycol

HP Steam, Oil, Oily Water, Plant Relief, Potassium Carbonate Solution, Process Water, Sweet Gas, Raw Gas.

DESIGN Pressure @ temp max limit 3,700 kPag @ 350 oC Pressure @ 100 oC 4,640 kPag @ 100 oC Pressure @ temp min limit 5,110 kPag @ -29 o 38 oC BODY DESIGN OS&Y, rising stem, welded or bottled bonnet END DESIGN RF flanged INTERNAL DESIGN Plug disc OPERATOR Hand wheel BODY MATERIAL Carbon steel – Forged ASTM A105, or Cast ASTM A216 Gr WCB TRIM MATERIAL Stainless steel – 13% chrome AISI type 410 with stellite faced body

seat and disc seat, or 18% chrome AISI type 316 (no stellite). STEM SEAL MATERIAL Graphite or Garlok EVS 9000 or equal MATERIAL CERT‟S Mill chemical analysis and mill material properties with supply HYDROSTATIC TEST Certificate required with supply. Pressure test maximum = 7665






Page 88 of 166


VALVE SPEC – 4B02 ASME 300# DN 50 – 600 Carbon Steel Globe Valve CODE ASME B16.5, ASME B16.10, ASME B16.34 SIZES DN 50, 80, 100, 150, 200, 250, 300, 350, 400, 450, 500, 600 SIZE, FMIS ITEM - PROCESS FLUIDS Air, Amine, Boiler Feed Water, Condensate, Ethane, Glycol, HP


DESIGN Pressure @ temp max limit 3,700 kPag @ 350 oC Pressure @ 100 oC 4,640 kPag @ 100 oC Pressure @ temp min limit 5,110 kPag @ -29 to 38 oC BODY DESIGN OS&Y, rising stem, bolted bonnet All welds full penetration butt weld, NDT certified END DESIGN RF flanged INTERNAL DESIGN Plug disc OPERATOR Hand wheel 50 – 200 gear operator 250 – 600 BODY MATERIAL Carbon steel – Cast ASTM A216 Gr WCB TRIM MATERIAL Stainless steel – 13% chrome AISI type 410 with stellite faced body

seat and disc seat, or 18% chrome AISI type 316 (no stellite) STEM SEAL MATERIAL Graphite or Garlok EVS 9000 or equal MATERIAL CERT‟S Mill chemical analysis and mill material properties with supply HYDROSTATIC TEST Certificate required with supply. Pressure test maximum = 7665






Page 89 of 166


VALVE SPEC – 4C01 ASME 600# DN 15 – 40 Carbon Steel Globe Valve CODE ASME B16.5, ASME B16.10, ASME B16.34 SIZES DN 15, 20, 25, 40 SIZE, FMIS ITEM - PROCESS FLUIDS Boiler Feed Water, Condensate, Ethane, Glycol, Oil, Oily Water,

Potassium Carbonate Solution, Sweet Gas, Raw Gas.

DESIGN Pressure @ temp max limit 7,390 kPag @ 350 oC Pressure @ 100 oC 9,280 kPag @ 100 oC Pressure @ temp min limit 10,210 kPag @ -29 to 38 oC BODY DESIGN OS&Y, rising stem, welded or bottled bonnet END DESIGN RF flanged INTERNAL DESIGN Plug disc OPERATOR Hand wheel BODY MATERIAL Carbon steel – Forged ASTM A105, or Cast ASTM A216 Gr WCB TRIM MATERIAL Stainless steel – 13% chrome AISI type 410 or 18% chrome AISI

type 316, stellite faced body seat and disc seat. STEM SEAL MATERIAL Graphite or Garlok EVS 9000 or equal MATERIAL CERT‟S Mill chemical analysis and mill material properties with supply HYDROSTATIC TEST Certificate required with supply. Pressure test maximum = 15315






Page 90 of 166


VALVE SPEC – 4C02 ASME 600# DN 50 – 600 Carbon Steel Globe Valve CODE ASME B16.5, ASME B16.10, ASME B16.34 SIZES DN 50, 80, 100, 150, 200, 250, 300, 350, 400, 500, 600 SIZE, FMIS ITEM 100 104450 PROCESS FLUIDS Boiler Feed Water, Condensate, Ethane, Glycol, Oil, Oily Water,

Potassium Carbonate Solution, Sweet Gas, Raw Gas. DESIGN Pressure @ temp max limit 7,390 kPag @ 350 oC

Pressure @ 100 oC 9,280 kPag @ 100 oC Pressure @ temp min limit 10,210 kPag @ -29 to 38 oC BODY DESIGN OS&Y, rising stem, bolted bonnet All welds full penetration butt weld, NDT certified END DESIGN RF flanged INTERNAL DESIGN Plug disc OPERATOR Hand wheel 50- 150 gear operator 200 – 600 BODY MATERIAL Carbon steel – Cast ASTM A216 Gr WCB TRIM MATERIAL Stainless steel – 13% chrome AISI type 410 or 18% chrome AISI

type 316, stellite faced body seat and disc seat STEM SEAL MATERIAL Graphite or Garlok EVS 9000 or equal MATERIAL CERT‟S Mill chemical analysis and mill material properties with supply HYDROSTATIC TEST Certificate required with supply. Pressure test maximum = 15315






Page 91 of 166


VALVE SPEC – 4C41 ASME 600# DN 15 – 40 Stainless Steel Globe Valve CODE ASME B16.5, ASME B16.10, ASME B16.34 SIZES DN 15, 20, 25, 40 SIZE, FMIS ITEM - PROCESS FLUIDS Chemical Dosing, Potassium Carbonate Solution (high velocity).

DESIGN Pressure @ temp max limit 7,270 kPag @ 150 oC Pressure @ 100 oC 8,180 kPag @ 100 oC Pressure @ temp min limit 9,930 kPag @ -100 to 38 oC BODY DESIGN OS&Y, rising stem, welded or bottled bonnet END DESIGN RF flanged INTERNAL DESIGN Plug disc OPERATOR Hand wheel BODY MATERIAL Stainless steel – 18% Chrome AISI type 316 or 316, forged ASTM

A182 Gr F316 or cast ASTM A351 Gr CF8 or CF8M TRIM MATERIAL Stainless steel – 18% chrome AISI type 316 or 316 with stellite faced

body seat and disc seat. STEM SEAL MATERIAL Graphite or Garlok EVS 9000 or equal MATERIAL CERT‟S Mill chemical analysis and mill material properties with supply HYDROSTATIC TEST Certificate required with supply. Pressure test maximum = 14895


Number required. OTHER VALVES The following valve may be substituted for this duty; 4C41 600# SS check valve.




Page 92 of 166


VALVE SPEC – 4C42 ASME 600# DN 50 – 600 Stainless Steel Globe Valve CODE ASME B16.5, ASME B16.10, ASME B16.34 SIZES DN 50, 80, 100, 150, 200, 250, 300, 350, 400, 500, 600 SIZE, FMIS ITEM - PROCESS FLUIDS Chemical Dosing, Potassium Carbonate Solution (high velocity). DESIGN Pressure @ temp max limit 7,270 kPag @ 150 oC

Pressure @ 100 oC 8,180 kPag @ 100 oC Pressure @ temp min limit 9,930 kPag @ -100 to 38 oC BODY DESIGN OS&Y, rising stem, bolted bonnet All welds full penetration butt weld, NDT certified END DESIGN RF flanged INTERNAL DESIGN Plug disc OPERATOR Hand wheel 50- 150, gear operator 200 – 600 BODY MATERIAL Stainless steel – 18% Chrome AISI type 316 or 316, cast ASTM

A351 Gr CF8 or CF8M TRIM MATERIAL Stainless steel – 18% chrome AISI type 316 or 316 with stellite faced

body seat and disc seat STEM SEAL MATERIAL Graphite or Garlok EVS 9000 or equal MATERIAL CERT‟S Mill chemical analysis and mill material properties with supply HYDROSTATIC TEST Certificate required with supply. Pressure test maximum = 14895


Number required. OTHER VALVES The following valve may be substituted for this duty; 4C41 600# SS check valve.




Page 93 of 166


VALVE SPEC – 4G01 ASME 800# DN 15 – 40 Carbon Steel Socket Weld Globe Valve CODE BS 5352 SIZES DN 15, 20, 25, 40 SIZE, FMIS ITEM - PROCESS FLUIDS Air, Amine, Boiler Feed Water, Condensate, Ethane, Glycol, LP

Stream, Oil, Oily Water, Plant Relief, Potassium Carbonate Solution, Process Water, Sweet Gas, Raw Gas.

DESIGN Pressure @ temp max limit 9,860 kPag @ 350 oC Pressure @ 100 oC 12,410 kPag @ 100 oC Pressure @ temp min limit 13,630 kPag @ -29 to 38 oC BODY DESIGN OS&Y, rising stem, welded or bottled bonnet END DESIGN Socket weld INTERNAL DESIGN Plug disc OPERATOR Hand wheel BODY MATERIAL Carbon steel – Forged ASTM A105 TRIM MATERIAL Stainless steel – 13% chrome AISI type 410 with stellite faced body



Number required. OTHER VALVES The following valve may be substituted for this duty; 4G41 800# SS socket weld check valve. PAINTING and COATING By Specification 9820-SP-ME-007




Page 94 of 166


VALVE SPEC – 4G03 ASME 800# DN 15 – 40 Carbon Steel Threaded Globe Valve CODE BS 5352 SIZES DN 15, 20, 25, 40 SIZE, FMIS ITEM - PROCESS FLUIDS Air, Amine, Boiler Feed Water, Condensate, Ethane, Glycol, LP

Stream, Oil, Oily Water, Plant Relief, Potassium Carbonate Solution, Process Water, Sweet Gas, Raw Gas.

DESIGN Pressure @ temp max limit 9,860 kPag @ 350 oC Pressure @ 100 oC 12,410 kPag @ 100 oC Pressure @ temp min limit 13,630 kPag @ -29 to 38 oC BODY DESIGN OS&Y, rising stem, welded or bottled bonnet END DESIGN Threaded NPT female x female INTERNAL DESIGN Plug disc OPERATOR Hand wheel BODY MATERIAL Carbon steel – Forged ASTM A105 TRIM MATERIAL Stainless steel – 13% chrome AISI type 410 with stellite faced body



Number required. OTHER VALVES The following valve may be substituted for this duty; 4G43 800# SS socket weld check valve. PAINTING and COATING By Specification 9820-SP-ME-007




Page 95 of 166


VALVE SPEC – 4G41 ASME 800# DN 15 – 40 Stainless Steel Socket Weld Globe Valve CODE BS 5352 SIZES DN 15, 20, 25, 40 SIZE, FMIS ITEM - PROCESS FLUIDS Chemical Dosing, Potassium Carbonate Solution (high velocity).

DESIGN Pressure @ temp max limit 9,720 kPag @ 150 oC Pressure @ 100 oC 11,030 kPag @ 100 oC Pressure @ temp min limit 13,240 kPag @ -100 to 38 oC BODY DESIGN OS&Y, rising stem, welded or bottled bonnet END DESIGN Socket weld INTERNAL DESIGN Plug disc OPERATOR Handwheel BODY MATERIAL Stainless steel – 18% Chrome AISI type 316 or 316, forged ASTM

A182 Gr F316 or cast ASTM A351 Gr CF8 or CF8M TRIM MATERIAL Stainless steel – 18% chrome AISI type 316 or 316with stellite faced

body seats STEM SEAL MATERIAL Graphite or Garlok EVS 9000 or equal MATERIAL CERT‟S Mill chemical analysis and mill material properties with supply HYDROSTATIC TEST Certificate required with supply. Pressure test maximum = 19860


Number required. OTHER VALVES NIL




Page 96 of 166


VALVE SPEC – 4G43 ASME 800# DN 15 – 40 Stainless Steel Threaded Globe Valve CODE BS 5352 SIZES DN 15, 20, 25, 40 SIZE, FMIS ITEM - PROCESS FLUIDS Chemical Dosing, Potassium Carbonate Solution (high velocity).

DESIGN Pressure @ temp max limit 9,720 kPag @ 150 oC Pressure @ 100 oC 11,030 kPag @ 100 oC Pressure @ temp min limit 13,240 kPag @ -100 to 38 oC BODY DESIGN OS&Y, rising stem, welded or bottled bonnet END DESIGN Threaded NPT female x female INTERNAL DESIGN Plug disc OPERATOR Handwheel BODY MATERIAL Stainless steel – 18% Chrome AISI type 316 or 316, forged ASTM


body seats STEM SEAL MATERIAL Graphite or Garlok EVS 9000 or equal MATERIAL CERT‟S Mill chemical analysis and mill material properties with supply HYDROSTATIC TEST Certificate required with supply. Pressure test maximum = 19860






Page 97 of 166


VALVE SPEC – 4D01 ASME 900# DN 15 – 40 RTJ Flanged, Carbon Steel Globe Valve CODE ASME B16.5, ASME B16.10, ASME B16.34 SIZES DN 15, 20, 25, 40 SIZE, FMIS ITEM 25 133361 PROCESS FLUIDS Amine, Condensate, Ethane, Glycol, Methanol, Oil, Oily Water,

Sweet Gas, Potassium Carbonate Solution (low velocity) DESIGN Pressure @ temp max limit 11090 kPag @ 350 oC Pressure @ temp min limit 13,910 kPag @ -29 to 100 oC BODY DESIGN OS&Y, rising stem, welded or bolted bonnet STUDS AND NUTS Studs and Bolts ASTM A193 Gr B7, Nuts ASTM A194 Gr 2H GASKETS Soft iron oval or octagonal ring, cadmium plated END DESIGN RTJ flanged INTERNAL DESIGN Plug disc OPERATOR Handwheel BODY MATERIAL Carbon steel - Forged ASTM A105, or Cast ASTM A216 Gr WCB TRIM MATERIAL Stainless steel - 13% chrome AISI type 410 or 18% chrome

AISI type 316, stellite faced body seat and disc seat All materials to meet requirements of NACE STD MR-01-75

STEM SEAL MATERIAL Graphite or Garlok EVS 9000 or equal MATERIAL CERT‟S Mill chemical analysis and mill material properties with supply HYDROSTATIC TEST Certificate required with supply. Pressure test maximum = 20865


Number required. OTHER VALVES NIL PAINTING and COATING By Specification 9820-SP-ME-007




Page 98 of 166


VALVE SPEC – 4D02 ASME 900# DN 50 – 600 RTJ Flanged, Carbon Steel Globe Valve CODE ASME B16.5, ASME B16.10, ASME B16.34 SIZES DN 50, 80, 100, 150, 200, 250, 300, 350, 400, 450, 500, 600 SIZE, FMIS ITEM - PROCESS FLUIDS Amine, Condensate, Ethane, Glycol, Methanol, Oil, Oily Water,

Sweet Gas, Potassium Carbonate Solution (low velocity) DESIGN Pressure @ temp max limit 11090 kPag @ 350 oC Pressure @ temp min limit 13,910 kPag @ -29 to 100 oC BODY DESIGN OS&Y, rising stem, bolted bonnet

All welds full penetration butt weld, NDT certified. STUDS AND NUTS Studs and Bolts ASTM A193 Gr B7, Nuts ASTM A194 Gr 2H GASKETS Soft iron oval or octagonal ring, cadmium plated END DESIGN RTJ flanged INTERNAL DESIGN Plug disc OPERATOR Handwheel 50-150 gear operator 200-600 BODY MATERIAL Carbon steel - Cast ASTM A216 Gr WCB TRIM MATERIAL Stainless steel - 13% chrome AISI type 410 or 18% chrome

AISI type 316, stellite faced body seat and disc seat STEM SEAL MATERIAL Graphite or Garlok EVS 9000 or equal MATERIAL CERT‟S Mill chemical analysis and mill material properties with supply HYDROSTATIC TEST Certificate required with supply. Pressure test maximum = 20865






Page 99 of 166


VALVE SPEC – 4D04 ASME 900# DN 50 – 600 Carbon Steel Globe Valve CODE ASME B16.5, ASME B16.10, ASME B16.34 SIZES DN 50, 80, 100, 150, 200, 250, 300, 350, 400, 450, 500, 600 SIZE, FMIS ITEM - PROCESS FLUIDS Raw Gas DESIGN Pressure @ temp max limit 11090 kPag @ 350 oC Pressure @ temp min limit 13,910 kPag @ -29 to 100 oC BODY DESIGN OS&Y, rising stem, bolted bonnet








Page 100 of 166


VALVE SPEC – 4E01 ASME 1500# DN 15 - 40 Carbon Steel Globe Valve CODE ASME B16.5, ASME B16.10, ASME B16.34 SIZES DN 15, 20, 25, 40 SIZE, FMIS ITEM - PROCESS FLUIDS Condensate, Ethane, Oil, Oily Water, Sweet Gas DESIGN Pressure @ temp max limit 18480 kPag @ 350 oC Pressure @ temp min limit 23190 kPag @ -29 to 100 oC BODY DESIGN OS&Y, rising stem, welded or bolted bonnet STUDS AND NUTS Studs and Bolts ASTM A193 Gr B7, Nuts ASTM A194 Gr 2H GASKETS Soft iron oval or octagonal ring, cadmium plated PTFE or S/S inner

ring END DESIGN RTJ flanged INTERNAL DESIGN Plug disc OPERATOR Handwheel BODY MATERIAL Carbon steel - Forged ASTM A105, or Cast ASTM A216 Gr WCB TRIM MATERIAL Stainless steel - 13% chrome AISI type 410 or 18% chrome


STEM SEAL MATERIAL Graphite or Garlok EVS 9000 or equal MATERIAL CERT‟S Mill chemical analysis and mill material properties with supply HYDROSTATIC TEST Certificate required with supply. Pressure test maximum = 34785






Page 101 of 166


VALVE SPEC – 4E02 ASME 1500# DN 50 – 300 Carbon Steel Globe Valve CODE ASME B16.5, ASME B16.10, ASME B16.34 SIZES DN 50, 80, 100, 150, 200, 250, 300 SIZE, FMIS ITEM 50 104455 PROCESS FLUIDS Condensate, Ethane, Oil, Oily Water, Sweet Gas DESIGN Pressure @ temp max limit 18480 kPag @ 350 oC Pressure @ temp min limit 23190 kPag @ -29 to 100 oC BODY DESIGN OS&Y, rising stem, bolted bonnet




Number required. OTHER VALVES NIL PAINTING and COATING By Specification 9820-SP-ME-007.




Page 102 of 166


VALVE SPEC – 4E07 ASME 1500# DN 50 – 300 Socked Welded, Carbon Steel Globe Valve CODE ASME B16.5, ASME B16.10, ASME B16.34 SIZES DN 50, 80, 100, 150, 200, 250, 300 SIZE, FMIS ITEM - PROCESS FLUIDS Condensate, Ethane, Oil, Oily Water, Sweet Gas DESIGN Pressure @ temp max limit 18480 kPag @ 350 oC Pressure @ temp min limit 23190 kPag @ -29 to 100 oC BODY DESIGN OS&Y, rising stem, bolted bonnet

All welds full penetration butt weld, NDT certified. STUDS AND NUTS Studs and Bolts ASTM A193 Gr B7, Nuts ASTM A194 Gr 2H GASKETS Soft iron oval or octagonal ring, cadmium plated END DESIGN Socket Weld INTERNAL DESIGN Plug disc OPERATOR Handwheel 50-150 gear operator 200-300 BODY MATERIAL Carbon steel - Cast ASTM A216 Gr WCB TRIM MATERIAL Stainless steel - 13% chrome AISI type 410 or 18% chrome

AISI type 316, stellite faced body seat and disc seat STEM SEAL MATERIAL Graphite or Garlok EVS 9000 equal MATERIAL CERT‟S Mill chemical analysis and mill material properties with supply HYDROSTATIC TEST Certificate required with supply. Pressure test maximum = 34785



.




Page 103 of 166


VALVE SPEC – 4E09 ASME 1500# DN 50 – 300 Threaded, Carbon Steel Globe Valve CODE ASME B16.5, ASME B16.10, ASME B16.34 SIZES DN 50, 80, 100, 150, 200, 250, 300 SIZE, FMIS ITEM - PROCESS FLUIDS Condensate, Ethane, Oil, Oily Water, Sweet Gas DESIGN Pressure @ temp max limit 18480 kPag @ 350 oC Pressure @ temp min limit 23190 kPag @ -29 to 100 oC BODY DESIGN OS&Y, rising stem, bolted bonnet

All welds full penetration butt weld, NDT certified. STUDS AND NUTS Studs and Bolts ASTM A193 Gr B7, Nuts ASTM A194 Gr 2H GASKETS Soft iron oval or octagonal ring, cadmium plated END DESIGN Threaded INTERNAL DESIGN Plug disc OPERATOR Handwheel 50-150 gear operator 200-300 BODY MATERIAL Carbon steel - Cast ASTM A216 Gr WCB TRIM MATERIAL Stainless steel - 13% chrome AISI type 410 or 18% chrome




.




Page 104 of 166


VALVE SPEC – 4E43 ASME 1500# DN 15 – 40 Stainless Steel Socket Weld Globe Valve CODE BS 5352 SIZES DN 15, 20, 25, 40 SIZE, FMIS ITEM - PROCESS FLUIDS Chemical Dosing, Potassium Carbonate Solution (high velocity).

DESIGN Pressure @ temp max limit 18480 kPag @ 350 oC Pressure @ temp min limit 23190 kPag @ -29 to 100 oC BODY DESIGN OS&Y, rising stem, welded or bottled bonnet END DESIGN Socket weld INTERNAL DESIGN Plug disc OPERATOR Handwheel BODY MATERIAL Stainless steel – 18% Chrome AISI type 316 or 316, forged ASTM


body seats STEM SEAL MATERIAL Graphite or Garlok EVS 9000 or equal MATERIAL CERT‟S Mill chemical analysis and mill material properties with supply HYDROSTATIC TEST Certificate required with supply. Pressure test maximum = 34,785






Page 105 of 166


CHECK VALVES


150# 15 – 40 flanged 50 – 600 flanged 300# 15 – 40 flanged 50 – 600 flanged 600# 15 – 40 flanged 50 – 600 flanged 15 – 40 flanged 50 – 600 flanged 800# 15 – 40 Socket weld 15 – 40 Threaded F x F 15 – 40 Socket weld 15 – 40 Threaded F x F 900# 15 – 40 flanged 50 – 600 flanged 50 – 600 flanged 1500# 15 – 40 flanged 50 – 600 flanged

5A01 5A02

5B01 5B02

5C01 5C02 5C41 5C42

5G01 5G03 5G41 5G43

5D01 5D02 5D04

5E01 5E02

CS CS

CS CS

CS CS SS SS

CS CS SS SS

CS CS CS

CS CS




Page 106 of 166


VALVE SPEC – 5A01 ASME 150# DN 15 – 40 Carbon Steel Swing Check Valve CODE ASME B16.5, ASME B16.10, ASME B16.34 SIZES DN 15, 20, 25, 40 SIZE, FMIS ITEM 25 133364 40 104469 PROCESS FLUIDS Amine, Boiler Feed Water, Condensate, Ethane, Glycol, LP Steam,

Oil, Oily Water, Plant Relief, Process Water, Sweet Gas, Raw Gas DESIGN Pressure @ temp max limit 840 kPag @ 350 oC Pressure @ 100 oC 1,770 kPag @ 100 oC Pressure @ temp min limit 1,960 kPag @ -29 to 38 oC BODY DESIGN Bolted bonnet All welds full penetration butt weld, NDT certified END DESIGN RF flanged INTERNAL DESIGN Swing check OPERATOR None BODY MATERIAL Carbon steel – Cast ASTM A216 Gr WCB TRIM MATERIAL Stainless steel – 13% chrome AISI type 410 with stellite faced body

seat, or 18% chrome AISI type 316 (no stellite) STEM SEAL MATERIAL N/A MATERIAL CERT‟S Mill chemical analysis and mill material properties with supply HYDROSTATIC TEST Certificate required with supply. Pressure test maximum = 2940






Page 107 of 166


VALVE SPEC – 5A02 ASME 150# DN 50 – 600 Carbon Steel Swing Check Valve CODE ASME B16.5, ASME B16.10, ASME B16.34 SIZES DN 50, 80, 100, 150, 200, 250, 300, 350, 400, 450, 500, 600 SIZE, FMIS ITEM 200 133371 PROCESS FLUIDS Amine, Boiler Feed Water, Condensate, Ethane, Glycol, LP Steam,

Oil, Oily Water, Plant Relief, Process Water, Sweet Gas, Raw Gas. DESIGN Pressure @ temp max limit 840 kPag @ 350 oC Pressure @ 100 oC 1,770 kPag @ 100 oC Pressure @ temp min limit 1,960 kPag @ -29 to 38 oC BODY DESIGN Bolted bonnet All welds full penetration butt weld, NDT certified END DESIGN RF flanged INTERNAL DESIGN Swing check OPERATOR None BODY MATERIAL Carbon steel – Cast ASTM A216 Gr WCB TRIM MATERIAL Stainless steel – 13% chrome AISI type 410 with stellite faced body







Page 108 of 166


VALVE SPEC – 5B01 ASME 300# DN 15 – 40 Carbon Steel Swing Check Valve CODE ASME B16.5, ASME B16.10, ASME B16.34 SIZES DN 15, 20, 25, 40 SIZE, FMIS ITEM - PROCESS FLUIDS Air, Amine, Boiler Feed Water, Condensate, Ethane, Glycol, LP

Steam, Oil, Oily Water, Plant Relief, Process Water, Sweet Gas, Raw Gas

DESIGN Pressure @ temp max limit 3,700 kPag @ 350 oC Pressure @ 100 oC 4,640 kPag @ 100 oC Pressure @ temp min limit 5,110 kPag @ -29 to 38 oC BODY DESIGN Bolted bonnet All welds full penetration butt weld, NDT certified END DESIGN RF flanged INTERNAL DESIGN Swing check/ wafer OPERATOR None BODY MATERIAL Carbon steel – Cast ASTM A216 Gr WCB TRIM MATERIAL Stainless steel – 13% chrome AISI type 410 with stellite faced body







Page 109 of 166


VALVE SPEC – 5B02 ASME 300# DN 50 – 600 Carbon Steel Swing Check Valve CODE ASME B16.5, ASME B16.10, ASME B16.34 SIZES DN 50 to 600 SIZE, FMIS ITEM - PROCESS FLUIDS Air, Amine, Boiler Feed Water, Condensate, Ethane, Glycol, LP

Steam, Oil, Oily Water, Plant Relief, Process Water, Sweet Gas, DESIGN Pressure @ temp max limit 3,700 kPag @ 350 oC Pressure @ 100 oC 4,640 kPag @ 100 oC Pressure @ temp min limit 5,110 kPag @ -29 to 38 oC BODY DESIGN Bolted bonnet All welds full penetration butt weld, NDT certified END DESIGN RF flanged INTERNAL DESIGN Swing check/ wafer OPERATOR None BODY MATERIAL Carbon steel – Cast ASTM A216 Gr WCB TRIM MATERIAL Stainless steel – 13% chrome AISI type 410 with stellite faced body







Page 110 of 166


VALVE SPEC – 5B04 ASME 300# DN 50 – 600 Carbon Steel Swing Check Valve CODE ASME B16.5, ASME B16.10, ASME B16.34 SIZES DN 50 to 600 SIZE, FMIS ITEM - PROCESS FLUIDS Raw Gas DESIGN Pressure @ temp max limit 3,700 kPag @ 350 oC Pressure @ 100 oC 4,640 kPag @ 100 oC Pressure @ temp min limit 5,110 kPag @ -29 to 38 oC BODY DESIGN Bolted bonnet All welds full penetration butt weld, NDT certified END DESIGN RF flanged INTERNAL DESIGN Swing check/ wafer OPERATOR None BODY MATERIAL Carbon steel – Cast ASTM A216 Gr WCB TRIM MATERIAL Stainless steel – 13% chrome AISI type 410 with stellite faced body







Page 111 of 166


VALVE SPEC – 5C01 ASME 600# DN 15 – 40 Carbon Steel Swing Check Valve CODE ASME B16.5, ASME B16.10, ASME B16.34 SIZES DN 15, 20, 25, 40 SIZE, FMIS ITEM - PROCESS FLUIDS Boiler Feed Water, Condensate, Ethane, Glycol, Oil, Oily Water,

Sweet Gas, Raw Gas DESIGN Pressure @ temp max limit 7,390 kPag @ 350 oC Pressure @ 100 oC 9,280 kPag @ 100 oC Pressure @ temp min limit 10,210 kPag @ -29 to 38 oC BODY DESIGN Bolted bonnet All welds full penetration butt weld, NDT certified END DESIGN RF flanged INTERNAL DESIGN Swing check OPERATOR None BODY MATERIAL Carbon steel – Cast ASTM A216 Gr WCB TRIM MATERIAL Stainless steel – 13% chrome AISI type 410 or 18% chrome AISI

type 316, stellite faced body seat and disc seat. STEM SEAL MATERIAL N/A MATERIAL CERT‟S Mill chemical analysis and mill material properties with supply HYDROSTATIC TEST Certificate required with supply. Pressure test maximum = 15315


Number required. OTHER VALVES The following valve may be substituted for this duty; 5C41 600# Stainless steel swing check valve PAINTING and COATING By Specification 9820-SP-ME-007




Page 112 of 166


VALVE SPEC – 5C02 ASME 600# DN 50 – 600 Carbon Steel Swing Check Valve CODE ASME B16.5, ASME B 16.10, ASME B 16.34 SIZES DN 50, 80, 100, 150, 200, 250, 300, 350, 400, 450, 500, 600 SIZE, FMIS ITEM - PROCESS FLUIDS Boiler Feed Water, Condensate, Ethane, Glycol, Oil, Oily Water,

Sweet Gas, Raw Gas. DESIGN Pressure @ temp max limit 7,390 kPag @ 350 oC Pressure @ 100 oC 9,280 kPag @ 100 oC Pressure @ temp min limit 10,210 kPag @ -29 to 38 oC BODY DESIGN Bolted bonnet All welds full penetration butt weld, NDT certified END DESIGN RF flanged INTERNAL DESIGN Swing check OPERATOR None BODY MATERIAL Carbon steel – Cast ASTM A216 Gr WCB TRIM MATERIAL Stainless steel – 13% chrome AISI type 410 or 18% chrome AISI type 316, stellite faced body seat and disc seat STEM SEAL MATERIAL N/A MATERIAL CERT‟S Mill chemical analysis and mill material properties with supply HYDROSTATIC TEST Certificate required with supply. Pressure test maximum = 15315


Number required. OTHER VALVES The following valve may be substituted for this duty; 5C42 600# Stainless steel swing check valve PAINTING and COATING By Specification 9820-SP-ME-007




Page 113 of 166


VALVE SPEC – 5C41 ASME 600# DN 15 – 40 Stainless Steel Swing Check Valve CODE ASME B16.5, ASME B16.10, ASME B16.34 SIZES DN 15, 20, 25, 40 SIZE, FMIS ITEM - PROCESS FLUIDS Chemical Dosing, Potassium Carbonate Solution (high velocity) DESIGN Pressure @ temp max limit 7,270 kPag @ 150 oC Pressure @ 100 oC 8,180 kPag @ 100 oC Pressure @ temp min limit 9,930 kPag @ -100 to 38 oC BODY DESIGN Bolted bonnet All welds full penetration butt weld, NDT certified END DESIGN RF flanged INTERNAL DESIGN Swing check OPERATOR None BODY MATERIAL Stainless steel – 18% Chrome AISI type 316 or 316, forged ASTM

A182 Gr F316 or cast ASTM A351 Gr CF8 or CF8M TRIM MATERIAL Stainless steel – 18% chrome AISI type 316 or 316, stellite faced

body seat and disc seat. STEM SEAL MATERIAL N/A MATERIAL CERT‟S Mill chemical analysis and mill material properties with supply HYDROSTATIC TEST Certificate required with supply. Pressure test maximum = 14895


Number required. OTHER VALVES Nil




Page 114 of 166


VALVE SPEC – 5C42 ASME 600# DN 50 – 600 Stainless Steel Swing Check Valve CODE ASME B16.5, ASME B 16.10, ASME B 16.34 SIZES DN 50, 80, 100, 150, 200, 250, 300, 350, 400, 450, 500, 600 SIZE, FMIS ITEM - PROCESS FLUIDS Chemical Dosing, Potassium Carbonate Solution (high velocity) DESIGN Pressure @ temp max limit 7,270 kPag @ 150 oC Pressure @ 100 oC 8,180 kPag @ 100 oC Pressure @ temp min limit 9,930 kPag @ -100 to 38 oC BODY DESIGN Bolted bonnet All welds full penetration butt weld, NDT certified END DESIGN RF flanged INTERNAL DESIGN Swing check OPERATOR None BODY MATERIAL Stainless steel – 18% Chrome AISI type 316 or 316, cast ASTM

A351 Gr CF8 or CF8M TRIM MATERIAL Stainless steel – 18% chrome AISI type 316 or 316, stellite faced

body seat and disc seat. STEM SEAL MATERIAL N/A MATERIAL CERT‟S Mill chemical analysis and mill material properties with supply HYDROSTATIC TEST Certificate required with supply. Pressure test maximum = 14895


Number required. OTHER VALVES Nil




Page 115 of 166


VALVE SPEC – 5D01 ASME 900# DN 15 - 40 Carbon Steel Swing Check Valve CODE ASME B16.5, ASME B16.10, ASME B16.34 SIZES DN 15, 20, 25, 40 SIZE, FMIS ITEM - PROCESS FLUIDS Amine, Condensate, Ethane, Glycol, Methanol, Oil, Oily Water,

Sweet Gas DESIGN Pressure @ temp max limit 11090 kPag @ 350 oC Pressure @ temp min limit 13,910 kPag @ -29 to 100 oC BODY DESIGN Bolted bonnet

All welds full penetration butt weld, NDT certified. STUDS AND NUTS Studs and Bolts ASTM A193 Gr B7, Nuts ASTM A194 Gr 2H GASKETS Soft iron oval or octagonal ring, cadmium plated END DESIGN RTJ flanged INTERNAL DESIGN Lift check or swing check - Engineer to specify on P&ID OPERATOR None BODY MATERIAL Carbon steel - Forged ASTM A105, or Cast ASTM A216 Gr WCB TRIM MATERIAL Stainless steel - 13% chrome AISI type 410 or 18% chrome


STEM SEAL MATERIAL N/A MATERIAL CERT‟S Mill chemical analysis and mill material properties with supply HYDROSTATIC TEST Certificate required with supply. Pressure test maximum = 20865






Page 116 of 166


VALVE SPEC – 5D02 ASME 900# DN 50 – 600 Carbon Steel Swing Check Valve CODE ASME B16.5, ASME B16.10, ASME B16.34 SIZES DN 50, 80, 100, 150, 200, 250, 300, 350, 400, 450, 500, 600 SIZE, FMIS ITEM - PROCESS FLUIDS Amine, Condensate, Ethane, Glycol, Methanol, Oil, Oily Water,

Sweet Gas DESIGN Pressure @ temp max limit 11090 kPag @ 350 oC Pressure @ temp min limit 13,910 kPag @ -29 to 100 oC BODY DESIGN Bolted bonnet

All welds full penetration butt weld, NDT certified. STUDS AND NUTS Studs and Bolts ASTM A193 Gr B7, Nuts ASTM A194 Gr 2H GASKETS Soft iron oval or octagonal ring, cadmium plated END DESIGN RTJ flanged INTERNAL DESIGN Swing check OPERATOR None BODY MATERIAL Carbon steel - Cast ASTM A216 Gr WCB TRIM MATERIAL Stainless steel - 13% chrome AISI type 410 or 18% chrome

AISI type 316, stellite faced body seat and disc seat STEM SEAL MATERIAL N/A MATERIAL CERT‟S Mill chemical analysis and mill material properties with supply HYDROSTATIC TEST Certificate required with supply. Pressure test maximum = 20865






Page 117 of 166


VALVE SPEC – 5D04 ASME 900# DN 50 – 600 Carbon Steel Swing Check Valve CODE ASME B16.5, ASME B16.10, ASME B16.34 SIZES DN 50, 80, 100, 150, 200, 250, 300, 350, 400, 450, 500, 600 SIZE, FMIS ITEM - PROCESS FLUIDS Raw Gas DESIGN Pressure @ temp max limit 11090 kPag @ 350 oC Pressure @ temp min limit 13,910 kPag @ -29 to 100 oC BODY DESIGN Bolted bonnet








Page 118 of 166


VALVE SPEC – 5G01 API 800# DN 15 – 40 Carbon Steel Socket Weld Check Valve CODE BS 5352 SIZES DN 15, 20, 25, 40 (50 in oil flow line duty ) SIZE, FMIS ITEM - PROCESS FLUIDS Sweet Gas, Oil, Condensate, Oily Water, Glycol, Potassium Carbonate Solution, Boiler Feed Water, Plant Relief, Process Water, LP Steam, Air, Raw Gas. DESIGN Pressure @ temp max limit 9,860 kPag @ 350 oC

Pressure @ 100 oC 12,410 kPag @ 100 oC Pressure @ temp min limit 13,620 kPag @ -29 to 38 oC BODY DESIGN Bolted bonnet All welds full penetration butt weld, NDT certified END DESIGN Socket weld INTERNAL DESIGN Lift check or swing check – Engineer to specify OPERATOR None BODY MATERIAL Carbon steel – Forged ASTM A105 TRIM MATERIAL Stainless steel – 13% chrome AISI type 410 with stellite faced body



Number required OTHER VALVES The following valve may be substituted for this duty; 5G41 800# Stainless steel socket weld check valve PAINTING and COATING By Specification 9820-SP-ME-007




Page 119 of 166


VALVE SPEC – 5G03 API 800# DN 15 – 40 CS Threaded Check Valve CODE BS 5352 SIZES DN 15, 20, 25, 40 (50 in oil flow line duty ) SIZE, FMIS ITEM - PROCESS FLUIDS Sweet Gas, Oil, Condensate, Oily Water, Glycol, Potassium Carbonate Solution, Boiler Feed Water, Plant Relief, Process Water, LP Steam, Air, Raw Gas. DESIGN Pressure @ temp max limit 9,860 kPag @ 350 oC

Pressure @ 100 oC 12,410 kPag @ 100 oC Pressure @ temp min limit 13,620 kPag @ -29 to 38 oC BODY DESIGN Bolted bonnet All welds full penetration butt weld, NDT certified END DESIGN Threaded NPT female x female INTERNAL DESIGN Lift check or swing check – Engineer to specify OPERATOR None BODY MATERIAL Carbon steel – Forged ASTM A105 TRIM MATERIAL Stainless steel – 13% chrome AISI type 410 with stellite faced body



Number required OTHER VALVES The following valve may be substituted for this duty; 5G43 800# Stainless steel threaded check valve PAINTING and COATING By Specification 9820-SP-ME-007




Page 120 of 166


VALVE SPEC – 5G41 API 800# DN 15 – 40 Stainless Steel Socket Weld Check Valve CODE BS 5352 SIZES DN 15, 20, 25, 40 SIZE, FMIS ITEM - PROCESS FLUIDS Chemical Dosing, Potassium Carbonate Solution (high velocity) DESIGN Pressure @ temp max limit 7,270 kPag @ 150 oC Pressure @ 100 oC 8,180 kPag @ 100 oC Pressure @ temp min limit 9,930 kPag @ -100 to 38 oC BODY DESIGN Bolted bonnet All welds full penetration butt weld, NDT certified END DESIGN Socket weld INTERNAL DESIGN Lift check or swing check – Engineer to specify OPERATOR None BODY MATERIAL Stainless steel – 18% Chrome AISI type 316 or 316, forged ASTM

A182 Gr F316 or cast ASTM A351 Gr CF8 or CF8M TRIM MATERIAL Stainless steel – 18% chrome AISI type 316 or 316, stellite faced

body seat. STEM SEAL MATERIAL N/A MATERIAL CERT‟S Mill chemical analysis and mill material properties with supply HYDROSTATIC TEST Certificate required with supply. Pressure test maximum = 14895


Number required OTHER VALVES Nil




Page 121 of 166


VALVE SPEC – 5G43 API 800# DN 15 – 40 Stainless Steel Threaded Check Valve CODE BS 5352 SIZES DN 15, 20, 25, 40 (50 in oil flow line duty ) SIZE, FMIS ITEM - PROCESS FLUIDS Chemical Dosing, Potassium Carbonate Solution (high velocity) DESIGN Pressure @ temp max limit 7,270 kPag @ 150 oC Pressure @ 100 oC 8,180 kPag @ 100 oC Pressure @ temp min limit 9,930 kPag @ -100 to 38 oC BODY DESIGN Bolted bonnet All welds full penetration butt weld, NDT certified END DESIGN Threaded NPT female x female INTERNAL DESIGN Lift check or swing check – Engineer to specify OPERATOR None BODY MATERIAL Stainless steel – 18% Chrome AISI type 316 or 316, cast ASTM

A351 Gr CF8 or CF8M TRIM MATERIAL Stainless steel – 18% chrome AISI type 316 or 316, stellite faced

body seats. STEM SEAL MATERIAL N/A MATERIAL CERT‟S Mill chemical analysis and mill material properties with supply HYDROSTATIC TEST Certificate required with supply. Pressure test maximum = 20430






Page 122 of 166


VALVE SPEC – 5E01 ASME 1500# DN 15 – 40 Carbon Steel Swing Check Valve CODE ASME B16.5, ASME B16.10, ASME B16.34 SIZES DN 15, 20, 25, 40 SIZE, FMIS ITEM - PROCESS FLUIDS Condensate, Ethane, Oil, Oily Water, Sweet Gas DESIGN Pressure @ temp max limit 18,480 kPag @ 150 oC Pressure @ temp min limit 23,190 kPag @ -100 to 38 oC BODY DESIGN Bolted bonnet

All welds full penetration butt weld, NDT certified. STUDS AND NUTS Studs and Bolts ASTM A193 Gr B7, Nuts ASTM A194 Gr 2H GASKETS Soft iron oval or octagonal ring, cadmium plated PTFE or S/S inner

ring END DESIGN RTJ flanged INTERNAL DESIGN Lift check or swing check - Engineer to specify on P&ID OPERATOR None BODY MATERIAL Carbon steel - Forged ASTM A105, or Cast ASTM A216 Gr WCB TRIM MATERIAL Stainless steel - 13% chrome AISI type 410 or 18% chrome









Page 123 of 166


VALVE SPEC – 5E02 ASME 1500# DN 50 – 300 Carbon Steel Swing Check Valve CODE ASME B16.5, ASME B16.10, ASME B16.34 SIZES DN 50, 80, 100, 150, 200, 250, 300 SIZE, FMIS ITEM - PROCESS FLUIDS Condensate, Ethane, Oil, Oily Water, Sweet Gas DESIGN Pressure @ temp max limit 18,480 kPag @ 150 oC Pressure @ temp min limit 23,190 kPag @ -100 to 38 oC BODY DESIGN Bolted bonnet









Page 124 of 166


VALVE SPEC – 5E43 ASME 1500# DN 15 – 40 Stainless Steel Swing Check Valve CODE ASME B16.5, ASME B16.10, ASME B16.34 SIZES DN 15, 20, 25, 40 SIZE, FMIS ITEM - PROCESS FLUIDS Condensate, Ethane, Oil, Oily Water, Sweet Gas DESIGN Pressure @ temp max limit 18,480 kPag @ 150 oC Pressure @ temp min limit 23,190 kPag @ -100 to 38 oC BODY DESIGN Bolted bonnet

All welds full penetration butt weld, NDT certified. STUDS AND NUTS STUD BOLT SS A 320 Gr B8 Class 2 C/W 2 HEAVY HEX NUTS A

194 Gr 8 GASKETS Soft iron oval or octagonal ring, cadmium plated PTFE or S/S inner

ring END DESIGN Socket Welded INTERNAL DESIGN Lift check or swing check - Engineer to specify on P&ID OPERATOR None BODY MATERIAL Carbon steel - Forged ASTM A105, or Cast ASTM A216 Gr WCB TRIM MATERIAL Stainless steel - 13% chrome AISI type 410 or 18% chrome








Page 125 of 166


BALL VALVES


150# 50 – 600 Flanged 300# 50 – 600 Flanged 600# 50 – 600 Flanged 50 – 600 Flanged 800# 15 – 40 Socket Weld 15 – 40 SW x Threaded F 15 – 40 Threaded F x F 15 – 40 Socket Weld 15 – 40 SW x Threaded F 15 – 40 Threaded F x F 900# 50 - 600 Flanged 25 – 40 Flanged 50 - 600 flanged 1500# 50 - 600 Flanged 15 – 40 Falnged 15 – 40 Socket Welded 15 – 40 SW x Threaded F 15 – 40 Socket Welded

6A02

6B02

6C02 6C42

6G01 6G02 6G03 6G41 6G42 6G43

6D02 6D03 6D04

6E02 6E03 6E07 6E08 6E43

CS

CS

CS SS

CS CS CS SS SS SS

CS CS CS

CS CS CS CS CS




Page 126 of 166


VALVE SPEC – 6A02 ASME 150# DN 50 – 600 Carbon Steel Ball Valve CODE ASME B16.5, ASME B16.10, ASME B16.34, API 6D, API 607 SIZES DN 50, 80, 100, 150, 200, 250, 300, 350, 400, 450, 500, 600 SIZE, FMIS ITEM 80 105687 100 105692 PROCESS FLUIDS Condensate, Ethane, Glycol, Oil, Oily Water, Process Water,

Sweet Gas, Raw Gas. DESIGN Pressure @ temp max limit 1,690 kPag @ 120 oC Pressure @ 100 oC 1,770 kPag @ 100 oC

Pressure @ temp min limit 1,960 kPag @ -29 to 38 oC BODY DESIGN Split body or top entry fire safe and antistatic All welds full penetration butt weld, NDT certified END DESIGN RF flanged INTERNAL DESIGN Renewable seats and seals: Full bore

50 – 100 mm trunnion mounted or floating ball 150 – 600 mm trunnion mounted ball.

OPERATOR 50 – 200 mm wrench or hand wheel

250 – 600 mm weatherproof gear operator BODY MATERIAL Carbon steel – Forged ASTM A105, or Cast ASTM A216 Gr WCB or

WCC TRIM MATERIAL Stem, seats: Stainless steel – 13% chrome AISI type 410 Ball: Carbon steel – plasma applied nickel overlay, or Electroless nickel plating (ENP) of min thickness 0.075 mm, Min. hardness 900 VHN (67 RC). All free of porosity. Ball (alternate): Stainless steel – AISI type 316 Seat seals.: reinforced PTFE or Devlon V STEM SEAL MATERIAL Stem seals: Viton MATERIAL CERT‟S Mill chemical analysis and mill material properties with supply HYDROSTATIC TEST Certificate required with supply. Pressure test maximum = 2940


Number required




Page 127 of 166


OTHER VALVES Nil





Page 128 of 166


VALVE SPEC – 6B02 ASME 300# DN 50 – 600 Carbon Steel Ball Valve CODE ASME B16.5, ASME B16.10, ASME B16.34, API 6D, API 607 SIZES DN 50, 80, 100, 150, 200, 250, 300, 350, 400, 450, 500, 600 SIZE, FMIS ITEM 50 134800 PROCESS FLUIDS Condensate, Ethane, Glycol, Oil, Oily Water, Process Water,

Sweet Gas, Raw Gas. DESIGN Pressure @ temp max limit 4,590 kPag @ 120 oC Pressure @ 100 oC 4,640 kPag @ 100 oC

Pressure @ temp min limit 5,110 kPag @ -29 to 38 oC BODY DESIGN Split body or top entry fire safe and antistatic All welds full penetration butt weld, NDT certified END DESIGN RF flanged INTERNAL DESIGN Renewable seats and seals: Full bore,

50 – 100 mm trunnion mounted or floating ball 150 – 600 mm trunnion mounted ball.

OPERATOR 50 – 200 mm wrench or hand wheel

250 – 600 mm weatherproof gear operator BODY MATERIAL Carbon steel – Forged ASTM A105, or Cast ASTM A216 Gr WCB or

WCC TRIM MATERIAL Stem, seats: Stainless steel – 13% chrome AISI type 410 Ball: Carbon steel – plasma applied nickel overlay, or Electroless nickel plating (ENP) of min thickness 0.075 mm, Min. hardness 900 VHN (67 RC). All free of porosity. Ball (alternate): Stainless steel – AISI type 316 Seat seals: reinforced PTFE or Devlon V STEM SEAL MATERIAL Stem seals: Viton MATERIAL CERT‟S Mill chemical analysis and mill material properties with supply HYDROSTATIC TEST Certificate required with supply. Pressure test maximum = 2940






Page 129 of 166






Page 130 of 166


VALVE SPEC – 6C02 ASME 600# DN 50 – 600 Carbon Steel Ball Valve CODE ASME B16.5, ASME B16.10, ASME B16.34, API 6D, API 607 SIZES DN 50, 80, 100, 150, 200, 250, 300, 350, 400, 450, 500, 600 SIZE, FMIS ITEM - PROCESS FLUIDS Condensate, Ethane, Glycol, Oil, Oily Water, Sweet Gas, Raw Gas. DESIGN Pressure @ temp max limit 9,180 kPag @ 120 oC Pressure @ 100 oC 9,280 kPag @ 100 oC

Pressure @ temp min limit 10,210 kPag @ -29 to 38 oC BODY DESIGN Split body or top entry fire safe and antistatic All welds full penetration butt weld, NDT certified END DESIGN RF flanged INTERNAL DESIGN Renewable seats and seals: Full bore, trunnion mounted ball OPERATOR DN 50 – DN200 wrench or hand wheel

DN250 – DN600 weatherproof gear operator BODY MATERIAL Carbon steel – Forged ASTM A105, or Cast ASTM A216 Gr WCB

or WCC TRIM MATERIAL Stem, seats: Stainless steel – 13% chrome AISI type 410 Ball: Carbon steel – plasma applied nickel overlay, or Electroless nickel plating (ENP) of min thickness 0.075 mm, Min. hardness 900 VHN (67 RC). All free of porosity. Ball (alternate): Stainless steel – AISI type 316 Seat seals: reinforced PTFE or Devlon V STEM SEAL MATERIAL Stem seals: Viton MATERIAL CERT‟S Mill chemical analysis and mill material properties with supply HYDROSTATIC TEST Certificate required with supply. Pressure test maximum = 15315


Number required OTHER VALVES The following valve may be substituted for this duty; 6C42 600# Stainless steel ball valve PAINTING and COATING By Specification 9820-SP-ME-007




Page 131 of 166


VALVE SPEC – 6C42 ASME 600# DN 50 – 600 Stainless Steel Ball Valve CODE ASME B16.5, ASME B16.10, ASME B16.34, API 6D, API 607 SIZES DN 50, 80, 100, 150, 200, 250, 300, 350, 400, 450, 500, 600 SIZE, FMIS ITEM - PROCESS FLUIDS Chemical Dosing. DESIGN Pressure @ temp max limit 7,270 kPag @ 150 oC Pressure @ 100 oC 8,180 kPag @ 100 oC

Pressure @ temp min limit 9,930 kPag @ -100 to 38 oC BODY DESIGN Split body or top entry fire safe and antistatic All welds full penetration butt weld, NDT certified END DESIGN RF flanged INTERNAL DESIGN Renewable seats and seals: Full bore, trunnion mounted ball OPERATOR 50 – 200 mm wrench or handwheel

250 – 600 mm weatherproof gear operator BODY MATERIAL Stainless steel – 18% Chrome AISI type 316 or 316, Cast ASTM

A351 Gr CF8 or CF8M TRIM MATERIAL Stem, seats: Stainless steel – 13% chrome AISI type 410 Ball: Stainless steel ASTM A182 F316 or A351 – CF8 or CF8M Min. hardness 900 VHN (67 RC). All free of porosity. Seat seals: reinforced PTFE or Devlon V STEM SEAL MATERIAL Stem seals: Viton MATERIAL CERT‟S Mill chemical analysis and mill material properties with supply HYDROSTATIC TEST Certificate required with supply. Pressure test maximum = 14895






Page 132 of 166


VALVE SPEC – 6G01 API 800# DN 15 – 50 Carbon Steel Welded Ball Valve CODE BS 5351 SIZES DN 15, 20, 25, 40, 50 SIZE, FMIS ITEM - PROCESS FLUIDS Condensate, Ethane, Glycol, Oil, Oily Water, Sweet Gas, Raw Gas. DESIGN Pressure @ temp max limit 5,000 kPag @ 120 oC Pressure @ 100 oC 5,500 kPag @ 100 oC Pressure @ temp min limit 10,210 kPag @ -29 to 38 oC BODY DESIGN Split body or top entry, fire safe and antistatic END DESIGN Socket weld, or Integral weld x socket weld INTERNAL DESIGN Floating ball, full bore or reduced bore – Engineer to specify OPERATOR Wrench, padlockable open or closed BODY MATERIAL Carbon steel – Forged ASTM A105 TRIM MATERIAL Stainless steel – AISI type 316, Seat seals reinforced PTFE or

Devlon V STEM SEAL MATERIAL PTFE or Graphite with CNAF upper seal MATERIAL CERT‟S Mill chemical analysis and mill material properties with supply HYDROSTATIC TEST Certificate required with supply. Pressure test maximum = 15315


Number required OTHER VALVES The following valve may be substituted for this duty; 6G41 800# Stainless steel socket weld ball valve PAINTING and COATING By Specification 9820-SP-ME-007




Page 133 of 166


VALVE SPEC – 6G02 API 800# DN 15 – 50 Carbon Steel Welded x Threaded Ball Valve CODE BS 5351 SIZES DN 15, 20, 25, 40, 50 SIZE, FMIS ITEM - PROCESS FLUIDS Condensate, Ethane, Glycol, Oil, Oily Water, Sweet Gas, Raw Gas. DESIGN Pressure @ temp max limit 5,000 kPag @ 120 oC Pressure @ 100 oC 5,500 kPag @ 100 oC Pressure @ temp min limit 10,210 kPag @ -29 to 38 oC BODY DESIGN Split body or top entry, firesafe and antistatic END DESIGN Socket weld x threaded NPT female, or Integral weld x threaded NPT female INTERNAL DESIGN Floating ball, full bore or reduced bore – Engineer to specify OPERATOR Wrench, padlockable open or closed BODY MATERIAL Carbon steel – Forged ASTM A105 TRIM MATERIAL Stainless steel – AISI type 316, Seat seals reinforced PTFE or



Number required OTHER VALVES The following valve may be substituted for this duty; 6G42 800# Stainless steel socket weld x threaded ball valve PAINTING and COATING By Specification 9820-SP-ME-007




Page 134 of 166


VALVE SPEC – 6G03 API 800# DN 15 – 50 Carbon Steel Threaded Ball Valve CODE BS 5351 SIZES DN 15, 20, 25, 40, 50 SIZE, FMIS ITEM - PROCESS FLUIDS Condensate, Ethane, Glycol, Oil, Oily Water, Sweet Gas, raw Gas. DESIGN Pressure @ temp max limit 5,000 kPag @ 120 oC Pressure @ 100 oC 5,500 kPag @ 100 oC Pressure @ temp min limit 10,210 kPag @ -29 to 38 oC BODY DESIGN Split body or top entry, firesafe and antistatic END DESIGN Threaded NPT female x female INTERNAL DESIGN Floating ball, full bore or reduced bore – Engineer to specify OPERATOR Wrench, padlockable open or closed BODY MATERIAL Carbon steel – Forged ASTM A105 TRIM MATERIAL Stainless steel – AISI type 316, Seat seals reinforced PTFE or



Number required OTHER VALVES The following valve may be substituted for this duty; 6G43 800# Stainless steel threaded ball valve PAINTING and COATING By Specification 9820-SP-ME-007




Page 135 of 166


VALVE SPEC – 6G41 API 800# DN 15 – 50 Stainless Steel Socket Welded Ball Valve CODE BS 5351 SIZES DN 15, 20, 25, 40, 50 SIZE, FMIS ITEM - PROCESS FLUIDS Chemical Dosing. DESIGN Pressure @ temp max limit 9,720 kPag @ 150 oC Pressure @ 100 oC 11,030 kPag @ 100 oC Pressure @ temp min limit 13,240 kPag @ -100 to 38 oC

BODY DESIGN Split body or top entry, fire safe and antistatic END DESIGN Socket weld, or Integral weld x socket weld INTERNAL DESIGN Floating ball, full bore or reduced bore – Engineer to specify OPERATOR Wrench, padlockable open or closed BODY MATERIAL Stainless steel – 18% Chrome AISI type 316 or 316, Cast ASTM

A351 Gr CF8 or CF8M TRIM MATERIAL Stem, seats: Stainless steel – 13% chrome AISI type 410 Ball: Stainless steel ASTM A182 F316.

Min hardness 900 VHN (67 RC). All free of porosity. Seat seals: reinforced PTFE or Devlon V STEM SEAL MATERIAL PTFE or Graphite with CNAF upper seal MATERIAL CERT‟S Mill chemical analysis and mill material properties with supply HYDROSTATIC TEST Certificate required with supply. Pressure test maximum = 15315






Page 136 of 166


VALVE SPEC – 6G42 API 800# DN 15 – 50 Stainless Steel Welded x Threaded Ball Valve CODE BS 5351 SIZES DN 15, 20, 25, 40, 50 SIZE, FMIS ITEM - PROCESS FLUIDS Chemical Dosing. DESIGN Pressure @ temp max limit 9,720 kPag @ 150 oC Pressure @ 100 oC 11,030 kPag @ 100 oC Pressure @ temp min limit 13,240 kPag @ -100 to 38 oC

BODY DESIGN Split body or top entry, firesafe and antistatic END DESIGN Socket weld x threaded NPT female, or Integral weld x threaded NPT female INTERNAL DESIGN Floating ball, full bore or reduced bore – Engineer to specify OPERATOR Wrench, padlockable open or closed BODY MATERIAL Stainless steel – 18% Chrome AISI type 316 or 316, Cast ASTM








Page 137 of 166


VALVE SPEC – 6G43 API 800# DN 15 – 50 Stainless Steel Threaded Ball Valve CODE BS 5351 SIZES DN 15, 20, 25, 40, 50 SIZE, FMIS ITEM - PROCESS FLUIDS Chemical Dosing. DESIGN Pressure @ temp max limit 9,720 kPag @ 150 oC Pressure @ 100 oC 11,030 kPag @ 100 oC Pressure @ temp min limit 13,240 kPag @ -100 to 38 oC BODY DESIGN Split body or top entry, firesafe and antistatic END DESIGN Threaded NPT female x female INTERNAL DESIGN Floating ball, full bore or reduced bore – Engineer to specify OPERATOR Wrench, padlockable open or closed BODY MATERIAL Stem, seats: Stainless steel – 13% chrome AISI type 410 Ball: Stainless steel ASTM A182 F316.







Page 138 of 166


VALVE SPEC – 6D02 ASME 900# DN 50 - 600 Carbon Steel Ball Valve CODE ASME B16.5, ASME B16.10, ASME B16.34, API 6D, API 607 SIZES DN 50, 80, 100, 150, 200, 250, 300, 350, 400, 450, 500, 600 SIZE, FMIS ITEM 80 157102

150 157113 PROCESS FLUIDS Amine, Condensate, Ethane, Glycol, Methanol, Oil, Oily Water,

Sweet Gas DESIGN Pressure @ temp max limit 11090 kPag @ 350 oC Pressure @ temp min limit 13,910 kPag @ -29 to 100 oC BODY DESIGN Split body or top entry, Sealant injection, body vent plug firesafe and

antistatic to prevent electric shocks, arcing All welds full penetration butt weld, NDT certified.

STUDS AND NUTS Studs and Bolts ASTM A193 Gr B7, Nuts ASTM A194 Gr 2H GASKETS Soft iron oval or octagonal ring, cadmium plated END DESIGN RTJ flanged INTERNAL DESIGN Renewable seats and seals: Full bore trunnion mounted ball OPERATOR 50-200 mm wrench or handwheel, 250-600 mm weatherproof gear

operator BODY MATERIAL Carbon steel - Forged ASTM A105, or Cast ASTM A216 Gr WCB or

WCC TRIM MATERIAL Stem, seats: Stainless steel - 13% chrome AISI type 410

Ball: Carbon steel - plasma applied nickel overlay, or electroless nickel plating (ENP) of min thickness 0.075 mm, min hardness 900 VHN (67 RC). All free of porosity Ball (alternate): Stainless steel - AISI type 316 Seat seals: reinforced PTFE or Devlon V

STEM SEAL MATERIAL Stem seals: viton AED MATERIAL CERT‟S Mill chemical analysis and mill material properties with supply HYDROSTATIC TEST Certificate required with supply. Pressure test maximum = 19860

kPag.




Page 139 of 166


IDENTIFICATION SS 316 name plate and be marked accordance with MSS-SP-25. Number required

OTHER VALVES Nil PAINTING and COATING By Specification 9820-SP-ME-007




Page 140 of 166


VALVE SPEC – 6D03 ASME 900# DN 15 - 40 Carbon Steel Ball Valve CODE ASME B16.5, ASME B16.10, ASME B16.34, API 6D, API 607 SIZES DN 15, 20, 25, 40 SIZE, FMIS ITEM - PROCESS FLUIDS Raw Gas DESIGN Pressure @ temp max limit 11090 kPag @ 350 oC Pressure @ temp min limit 13,910 kPag @ -29 to 100 oC BODY DESIGN Split body or top entry, Sealant injection, body vent plug firesafe and






STEM SEAL MATERIAL Stem seals: viton AED MATERIAL CERT‟S Mill chemical analysis and mill material properties with supply HYDROSTATIC TEST Certificate required with supply. Pressure test maximum = 19860


Number required




Page 141 of 166






Page 142 of 166


VALVE SPEC – 6D04 ASME 900# DN 50 - 600 Carbon Steel Ball Valve CODE ASME B16.5, ASME B16.10, ASME B16.34, API 6D, API 607 SIZES DN 50, 80, 100, 150, 200, 250, 300, 350, 400, 450, 500, 600 SIZE, FMIS ITEM 80 157102

150 157113 PROCESS FLUIDS Raw Gas DESIGN Pressure @ temp max limit 11090 kPag @ 350 oC Pressure @ temp min limit 13,910 kPag @ -29 to 100 oC BODY DESIGN Split body or top entry, Sealant injection, body vent plug firesafe and






STEM SEAL MATERIAL Stem seals: viton AED or equal MATERIAL CERT‟S Mill chemical analysis and mill material properties with supply HYDROSTATIC TEST Certificate required with supply. Pressure test maximum = 19860


Number required




Page 143 of 166






Page 144 of 166


VALVE SPEC – 6E02 ASME 1500# DN 50 – 300 Carbon Steel Ball Valve CODE ASME B16.5, ASME B16.10, ASME B16.34, API 6D, API 607 SIZES DN 50, 80, 100, 150, 200, 250, 300 SIZE, FMIS ITEM 150 104352 PROCESS FLUIDS Condensate, Ethane, Oil, Oily Water, Sweet Gas DESIGN Pressure @ temp max limit 18,480 kPag @ 350 oC Pressure @ temp min limit 23,190 kPag @ -29 to 100 oC BODY DESIGN Split body or top entry, Sealant injection, body vent plug firesafe and






STEM SEAL MATERIAL Stem seals: viton AED MATERIAL CERT‟S Mill chemical analysis and mill material properties with supply HYDROSTATIC TEST Certificate required with supply. Pressure test maximum = 34,785


Number required




Page 145 of 166






Page 146 of 166


VALVE SPEC – 6E03 ASME 1500# DN 15 – 40 Carbon Steel Ball Valve CODE ASME B16.5, ASME B16.10, ASME B16.34, API 6D, API 607 SIZES DN 15, 20, 25, 40 SIZE, FMIS ITEM - PROCESS FLUIDS Condensate, Ethane, Oil, Oily Water, Sweet Gas DESIGN Pressure @ temp max limit 18,480 kPag @ 350 oC Pressure @ temp min limit 23,190 kPag @ -29 to 100 oC BODY DESIGN Split body or top entry, Sealant injection, body vent plug firesafe and






STEM SEAL MATERIAL Stem seals: viton AED MATERIAL CERT‟S Mill chemical analysis and mill material properties with supply HYDROSTATIC TEST Certificate required with supply. Pressure test maximum = 34,785


Number required




Page 147 of 166






Page 148 of 166


VALVE SPEC – 6E07 API 800# DN 15 – 40 Carbon Steel Welded Ball Valve CODE BS 5351 SIZES DN 15, 20, 25, 40, 50 SIZE, FMIS ITEM - PROCESS FLUIDS Condensate, Ethane, Glycol, Oil, Oily Water, Sweet Gas, Raw Gas. DESIGN Pressure @ temp max limit 18,480 kPag @ 350 oC Pressure @ temp min limit 23,190 kPag @ -29 to 100 oC BODY DESIGN Split body or top entry, fire safe and antistatic END DESIGN Socket weld, or Integral weld x socket weld INTERNAL DESIGN Floating ball, full bore or reduced bore – Engineer to specify OPERATOR Wrench, padlockable open or closed BODY MATERIAL Carbon steel – Forged ASTM A105 TRIM MATERIAL Stainless steel – AISI type 316, Seat seals reinforced PTFE or



Number required OTHER VALVES The following valve may be substituted for this duty; 6G41 800# Stainless steel socket weld ball valve PAINTING and COATING By Specification 9820-SP-ME-007




Page 149 of 166


VALVE SPEC – 6E08 API 1500# DN 15 – 40 Carbon Steel Welded x Threaded Ball Valve CODE - SIZES DN 15, 20, 25, 40 SIZE, FMIS ITEM - PROCESS FLUIDS Condensate, Ethane, Glycol, Oil, Oily Water, Sweet Gas, Raw Gas. DESIGN Pressure @ temp max limit 18,480 kPag @ 350 oC Pressure @ temp min limit 23,190 kPag @ -29 to 100 oC BODY DESIGN Split body or top entry, firesafe and antistatic END DESIGN Socket weld x threaded NPT female, or Integral weld x threaded NPT female INTERNAL DESIGN Floating ball, full bore or reduced bore – Engineer to specify OPERATOR Wrench, padlockable open or closed BODY MATERIAL Carbon steel – Forged ASTM A105 TRIM MATERIAL Stainless steel – AISI type 316, Seat seals reinforced PTFE or



Number required OTHER VALVES - PAINTING and COATING By Specification 9820-SP-ME-007




Page 150 of 166


VALVE SPEC – 6G43 API 1500# DN 15 – 40 Stainless Steel Socket Welded Ball Valve CODE - SIZES DN 15, 20, 25, 40, 50 SIZE, FMIS ITEM - PROCESS FLUIDS Chemical Dosing. DESIGN Pressure @ temp max limit 18,480 kPag @ 350 oC Pressure @ temp min limit 23,190 kPag @ -29 to 100 oC BODY DESIGN Split body or top entry, fire safe and antistatic END DESIGN Socket weld, or Integral weld x socket weld INTERNAL DESIGN Floating ball, full bore or reduced bore – Engineer to specify OPERATOR Wrench, padlockable open or closed BODY MATERIAL Stainless steel – 18% Chrome AISI type 316 or 316, Cast ASTM








Page 151 of 166


NEEDLE VALVE

Valve size and rating

General Service

Remarks

1500# 15 – 25 NPT M x F 20 x 15 NPT 20M x 15F 15 – 25 NPT M x F 20 x 15 NPT 20M x 15F

9E10 9E11 9E46 9E47

CS CS SS SS




Page 152 of 166


VALVE SPEC – 9E10 M x F Carbon Steel Needle Valve for Pipe and Tubing CODE MSS SP-99 SIZES DN 15, 20, 25 SIZE, FMIS ITEM - PROCESS FLUIDS Air, Amine, Boiler Feed Water, Condensate, Ethane, Glycol,

LP Steam, Oil, Oily Water, Plant Relief, Potassium Carbonate Solution, Process Water, Raw Gas, Sweet Gas

DESIGN Pressure @ temp max limit 18,480 kPag @ 350 oC Pressure @ temp min limit 23,190 kPag @ -29 to 100 oC BODY DESIGN 9,5 mm orifice, 20 – 25 mm valve

4.8 mm orifice, 15 mm valve threaded bonnet

END DESIGN Threaded NPT male x female INTERNAL DESIGN Equivalent to : Anderson Greenwood H1VC-44Q, H1VC-66Q, H1VC-88Q Precision General V507-CDT, V3-5XX-CDT, V3-545-CDT Use for sample points, gas blow down for small lines OPERATOR Handle BODY MATERIAL Carbon steel – Forged ASTM A105 or AS 1443/12l14, cadmium or chrome plated TRIM MATERIAL 18/8 chrome/nickel spindle and plug, metal seat Soft seat permitted on DN 25 for use in service ratings to 1500# STEM SEAL MATERIAL Teflon MATERIAL CERT‟S Mill chemical analysis and mill material properties with supply HYDROSTATIC TEST Certificate required with supply. Pressure test maximum = 34,785


Number required OTHER VALVES The following valve may be substituted for this duty; 9E41 Stainless steel M x F needle valve PAINTING and COATING By Specification 9820-SP-ME-007




Page 153 of 166


VALVE SPEC – 9E11 M x F Carbon Steel Needle Valve for Vertical Pressure Gauges CODE MSS SP-99 SIZES DN 15, 20 SIZE, FMIS ITEM 20 M x 15 F PROCESS FLUIDS Boiler Feed Water, Condensate, Ethane, Glycol, LP Steam, Oil, Oily

Water, Plant Relief, Process water, Raw Gas, Sweet Gas DESIGN Pressure @ temp max limit 18,480 kPag @ 350 oC Pressure @ temp min limit 23,190 kPag @ -29 to 100 oC BODY DESIGN Fitted with bleed valve, threaded bonnet END DESIGN Threaded NPT male x 15 mm female, or Integral weld x 15 mm NPT female INTERNAL DESIGN Equivalent to : Anderson Greenwood M9VC-44, M9VC-46 Precision General V526-CCT Use for pressure gauge isolation OPERATOR Handle BODY MATERIAL Carbon steel – Forged ASTM A105 or AS 1443/12l14, cadmium or chrome plated TRIM MATERIAL 18/8 chrome/nickel spindle and plug, metal seat STEM SEAL MATERIAL Teflon MATERIAL CERT‟S Mill chemical analysis and mill material properties with supply HYDROSTATIC TEST Certificate required with supply. Pressure test maximum = 34,785


Number required OTHER VALVES The following valve may be substituted for this duty; 9E42 Stainless steel M x F needle valve PAINTING and COATING By Specification 9820-SP-ME-007




Page 154 of 166


VALVE SPEC – 9E46 M x F Stainless Steel Needle Valve for Pipe and Tubing CODE MSS SP-99 SIZES DN 15, 20, 25 SIZE, FMIS ITEM - PROCESS FLUIDS Chemical Dosing, Extra Low Temperature Hydrocarbons, Natural

Gas Liquids, Propane, Sweet Gas. (Also used on extra low temperature carbon steel piping)

DESIGN Pressure @ temp max limit 18,480 kPag @ 350 oC Pressure @ temp min limit 23,190 kPag @ -29 to 100 oC BODY DESIGN 9,5 mm orifice, 20 – 25 mm valve

4.8 mm orifice, 15 mm valve threaded bonnet

END DESIGN Threaded NPT male x female INTERNAL DESIGN Equivalent to : Anderson Greenwood H1VS-44Q, H1VS-66Q, H1VS-88Q Precision General V507-SDT, V3-5XX-SDT, V3-545-SDT Use for sample points, gas blow down for small lines OPERATOR Handle BODY MATERIAL Stainless steel – type 316 TRIM MATERIAL 18/8 chrome/nickel spindle and plug, metal seat Soft seat permitted on DN 25 for use in service ratings to 1500# STEM SEAL MATERIAL Teflon MATERIAL CERT‟S Mill chemical analysis and mill material properties with supply HYDROSTATIC TEST Certificate required with supply. Pressure test maximum = 34,785






Page 155 of 166


VALVE SPEC – 9E47 M x F Stainless Steel Needle Valve for Vertical Pressure Gauges CODE MSS SP-99 SIZES DN 15, 20 SIZE, FMIS ITEM - PROCESS FLUIDS Chemical Dosing, Extra Low Temperature Hydrocarbons, Natural

Gas Liquids, Propane, Sweet Gas. (Also used on extra low temperature carbon steel piping)

DESIGN Pressure @ temp max limit 18,480 kPag @ 350 oC Pressure @ temp min limit 23,190 kPag @ -29 to 100 oC BODY DESIGN Fitted with bleed valve, threaded bonnet END DESIGN Threaded NPT male x 15 mm female, or Integral weld x 15 mm NPT female INTERNAL DESIGN Equivalent to : Anderson Greenwood M9VS-44, M9VS-46 Precision General V526-CCT Use for pressure gauge isolation OPERATOR Handle BODY MATERIAL Stainless steel – type 316 TRIM MATERIAL 18/8 chrome/nickel spindle and plug, metal seat STEM SEAL MATERIAL Teflon MATERIAL CERT‟S Mill chemical analysis and mill material properties with supply Certificate required with supply. Pressure test maximum = 34,785 kPag. IDENTIFICATION SS 316 name plate and be marked accordance with MSS-SP-25.





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BUTTERFLY VALVE

Valve size and rating

General Service

Remarks

150# 50 – 600 Flanged

8A02

CS




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VALVE SPEC – 8A02 ASME 1500# DN 50 – 300 Carbon Steel Butterfly Valve CODE ASME B16.5, ASME B16.10, ASME B16.34, API 6D, API 607 SIZES DN 50, 80, 100, 150, 200, 250, 300 SIZE, FMIS ITEM - PROCESS FLUIDS Produced Water DESIGN Pressure @ temp max limit 840 kPag @ 350 oC Pressure @ 100 oC 1,770 kPag @ 100 oC

Pressure @ temp min limit 1,960 kPag @ -29 to 38 oC BODY DESIGN Wafer-full lugged

All welds full penetration butt weld, NDT certified. STUDS AND NUTS Studs and Bolts ASTM A193 Gr B7, Nuts ASTM A194 Gr 2H GASKETS Soft iron oval or octagonal ring, cadmium plated END DESIGN RF flanged INTERNAL DESIGN One piece, bidirectional OPERATOR 50-100 mm lever operation with lock, 100-300 mm weatherproof

gear operator with position indicator BODY MATERIAL Forged – ATM A105 N or Cast – ASTM A216 GR WCB TRIM MATERIAL 13 % Cr. Secondary seat shall be Inconel 625 STEM SEAL MATERIAL Stem seals: PTFE MATERIAL CERT‟S Mill chemical analysis and mill material properties with supply HYDROSTATIC TEST Certificate required with supply. Pressure test maximum = 1960






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APPENDIX – C

STUD BOLT LENGTH




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STUD BOLT LENGTH

Pipe Size DN (mm)

ASME Class 150 ASME Class 300 Pipe

Size DN (mm)

Dia. Length (mm)

Nos Dia. Length (mm)

Nos

RF RF

15 ½” 65 4 ½” 70 4 15

20 ½” 65 4 5/8” 75 4 20

25 ½” 70 4 5/8” 85 4 25

40 ½” 75 4 ¾” 95 4 40

50 5/8” 85 4 5/8” 90 8 50

80 5/8” 95 4 ¾” 110 8 80

100 5/8” 95 8 ¾” 115 8 100

150 ¾” 100 8 ¾” 125 12 150

200 ¾” 110 8 7/8” 140 12 200

250 7/8” 120 12 1” 160 16 250

300 7/8” 120 12 1-1/8” 170 16 300

350 1” 135 12 1-1/8” 180 20 350

400 1” 140 16 * 1-1/4” 225 20 400

450 1-1/8” 150 16 * 1-1/4” 230 24 450

500 1-1/8” 160 20 * 1-1/4” 245 24 500

600 * 1-1/4” 215 20 * 1-1/2” 275 24 600

Pipe Size DN (mm)

ASME Class 600 ASME Class 900 Pipe

Size DN (mm)

Dia. Length (mm)

Nos Dia. Length (mm)

Nos

RF RTJ

15 ½” 85 4 ¾” 105 4 15

20 5/8” 90 4 ¾” 115 4 20

25 5/8” 95 4 7/8” 125 4 25

40 ¾” 110 4 1” 140 4 40

50 5/8” 110 8 7/8” 145 8 50

80 ¾” 125 8 7/8” 145 8 80

100 7/8” 145 8 1-1/8” 170 8 100

150 1” 170 12 1-1/8” 230 12 150

200 * 1-1/8” 195 12 * 1-3/8” 250 12 200

250 * 1-1/4” 250 16 * 1-3/8” 275 16 250

300 * 1-1/4” 255 20 * 1-3/8” 290 20 300

350 * 1-3/8” 270 20 * 1-1/2” 318 20 350

400 * 1-1/2” 295 20 * 1-5/8” 331 20 400

450 * 1-5/8” 320 20 * 1-7/8” 382 20 450

500 * 1-5/8” 335 24 * 2” 410 20 500

600 * 1-7/8” 380 24 * 2-1/2” 520 20 600

Notes:

1. * Denotes increased bolt length for Hydrotensioners purpose.




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2. Bolt lengths are as per ASME B16.5 and rounded off to nearest higher 10mm. Gasket thickness is considered as per piping specifications.

3. To arrive at total bolt length for use with spectacle blinds, spacers, and wafer valves etc., thickness of these items plus 1 gasket thickness shall be added and rounded off to nearest 5 mm.




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APPENDIX – D

STANDARD CONSTRUCTION DRAWINGS




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Guideline for Installation of Valves

(Valves Stem Straight Up is Preferred Orientation)




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Guideline for Installation of Valves with Horizontal Valves Stem




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Valve Arrangement for Access from Walkways




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Typical Process Connection for Pressure Instrument

Note:

1. For Branch connection types and details refer the typical Process Piping Branch Connection

2. Keyblock refers to „double block and bleed‟ piping installation




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Typical Process Piping Connection for Pressure Instrument

Note:

1. Deleted

2. Connection type 5 is non-preferred.

3. For carbon steel only. For stainless steel use clamp restraints

4. Use of short pipe pup piece between tee and flange is not preferred.

Date post:	18-Jul-2016
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9820-SP-PI-001~1 Piping & Valve General Specification

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