9e Olguncelik Iaa-turkey-day 2010

7/31/2019 9e Olguncelik Iaa-turkey-day 2010

1/23

w w w . o l g u n c e l i k . c o m . t r

Lets go in full sail!


2/23

2/44

OUR VISION

To achieve worldwide recognition through:

Latest engineering technologies

Advanced quality methodologies &equipmentsCompetitive costReliable partner OEMs depend on.


3/23

3/44

OUR DNAWhat drives DNA of OLGUNCELIK?

OLGUNCELIK inspires to be known for and easily recognizable by acertain set of characteristics.These characteristics differentiate OLGUNCELIK and our springs fromothers within the spring industry

Primary OLGUNCELIK Brand DNA elements:

QualityProducing best quality leaf springsContinuos developmentthrough lean organisation

Reliability

Powerful control of our supplier chainTotal quality approach in production

Responsive Customer Service

24 hour service throught the contact person assigned for all ourclientsEnganing design projects at the most competitive speed

Just in Time Service

Using alternative raw material sources to keep the continuity ofthe production and cost competitiveness

Wide Product Portfolio

Parabolic and conventional leaf springs and air linkers


4/23

4/44

Recent history of Olguncelik

18 June 2010


5/23

5/44

HISTORY

1945 OLGUNCELIK was established in Izmir, Turkey

1981 OLGUNCELIK Plant 2 was opened at the Manisa Organized Industrial Zone

2008 OLGUNCELIK Plant 2: Europes the most modern leaf spring manufacturing

plant

2010 Dusseldorf parabolic lines of a competitor acquired by OLGUNCELIK.

2010 R&D Center of OLGUNCELIK was acknowledged by Turkish Ministry of

Industry.


6/23

6/44

PLANT LOCATION

Two production plants located at Manisa Industrial Zone,Manisa/Turkey.

45 minutes away from Izmir port at the Aegean Sea.


7/23

7/44

PRODUCT LINE UP

Conventional 38T

Parabolic 9T

Parabolic 8T

Light Truck


8/23

8/44

PRODUCT LINE UP

Conventional 28TParabolic 7T

Parabolic 1OT

Parabolic16T


9/23

9/44

PRODUCT LINE UP- Light Duty


10/23

10/44

PRODUCT LINE UP- Medium Duty


11/23

11/44

PRODUCT LINE UP- Heavy Duty


12/23

12/44

PRODUCT LINE UP- Heavy Duty

Trailing Arm


13/23

13/44

QUALITY AWARDS

The most advanced technology leaf springs production

center in Europe.


14/23

14/44

STRONG & RENOWN QUALITYASSURANCE

Quality Core Tools(APQP,PPAP,FMEA,SPC,MSA) applied.

Established Kaizen, 5S & 6Sigma practices

Raw material certificates, and technical

reporting provided with each shipment.

Achievements:

100% On time response rateto Part Submission Warrantyfor sample testing.

No campaign


15/23

15/44

LEAN TRANSFORMATIONTARGET:

Maximize customer value while minimizing waste

Understand customer value and focus on its key

processes to continuously improve it

Eliminate waste along entire value streams, instead

of at isolated points.

ACHIEVEMENTS & PLAN for SUCCESS:

New transfers from OEM(s) and Global Suppliers to OLGUNCELIK

management and team.

Black belt Plant Director.

Lean Knowledge: On-site training by Lean Institute.

Change Agent: Visit of Lean Institude experts.

Mapping the value streams of OLGUNCELIK

Projects to draw the critical systems of OLGUNCELIKwith leaner

states under the coaching of Lean Institute.


16/23

16/44

LEAN TRANSFORMATION


17/23

17

COMPUTER AIDED ENGINEERINGLong partnership with our design partners

CAE Group of OLGUNCELIK works with ABAQUS & NASTRAN MARCJoint project with universities & governement

1. 9 Eyll UniversityFord Connect parabolic springs

2. Istanbul Technical Universityleaf spring design by using CAE tools and corrolating the results

with real life taking into account the effects of variation inproduction parameters

Future Programs

3. Darmstat University / GermanyAccredited design partner by MAN

MAN: Front axle 8 tons parabolic spring

4. Middle East Technical University5. Aristotales University / Greece

Accredited design partner by MAN

MAN: Rear axle 2x13-16 tons leaf springs

Despite of the global economic conditions, OC continues to make investments

on research & development. Since OC knows well the importance of being

design partner of OEM(s) and to be ahead in technology against the globalcompetition


18/23

18

DEVELOPMENT PROCESS

Design Stage Design AlternativesCustomer Design Input

Optimization by CAEDetailled Engineering

Prototype manufacturing Prototype Rig Testing Prototype Vehicle Testing Engineering Sign off

Vehicle Level Integration


19/23

19

ConceptDevelopment

VirtualPrototype

DesignValidation

Traditional Leaf Spring Development Process

Virtual Prototype Process

DesignPhysicalPrototype

DesignValidation

& Test

PhysicalPrototype& Test

DesignPhysicalPrototype

DesignValidation& Test

Leaf Spring

Leaf SpringConceptDevelopment

OLGUNCELIK VIRTUAL PROTOTYPE PROCESS


20/23

20/44

OLGUNCELIK manufactures yearly 1 million leaf springs forlight commercial vehicles

OLGUNCELIK is the supplier for Ford Transit & Connect andFiat Doblo

EXPERIENCE on

LIGHT TRUCK SPRING


21/23

21/44

EXPERIENCE on

HEAVY TRUCK SPRING

OLGUNCELIK has 95% market share on heavy truck market

OLGUNCELIK acquired Dusseldorf line of a competitor


22/23

22/44

BEST SUPPLIER AWARDS

2001 OSD BOARD OF AUTOMOTIVE

MANUFACTURERS ASSOCIATION CERTIFICATE OF

ACHIEVEMENT

2001 MAN TRUCKS SUPPLIER AWARD (TURKEY)

2004 TSE QUALITY AWARD

2005 FORD Q1 AWARD

2007 IVECO APPROVED SUPPLIER

2006 FORD-OTOSAN SUPPLIER AWARD

2009 DAIMLER CATEGORY 1 ACHIEVED


23/23

w w w . o l g u n c e l i k . c o m . t r

Thank You!

Date post:	05-Apr-2018
Category:	Documents
Upload:	jithin-p-narayanan
View:	216 times
Download:	0 times

9e Olguncelik Iaa-turkey-day 2010

Documents