Inspeksi Belt Conveyor

• The conveyor should be locked out while making this inspection

• Rubber belt damage should be repaired using the hot vulcanized repair method or the cold repair method.

• The splice can also be inspected and if damage in the splice is visible it is suggested that the splice be repaired or replaced

• This is also a good time to walk the conveyor and check the following components :

Belt Shut Down and Empty

A. Tail Pulley free from build-up and trapped material

B. Tail Pulley damage

C. Skirting in the loading area

D. Impact Bed or Impact Idler damage

E. Slider Bed clean and smooth

F. Carrying Side Idler damage

G. Carrying Side Self Trainers - operational and not tied off

Conveyor components check :

H. Secondary Loading Stations Skirting Impact Bed or Impact Idler damage

I. Tripper Frame damageJ. Tripper Discharge Pulley - cleanK. Tripper Bend Pulleys - cleanL. Head Pulley and/or Drive Pulley

Clean Check for worn lagging Re-lag Drive Pulley if rubber is old,worn, smooth

and hardM. Head Pulley cleaner or scraper - operational

N. Head Pulley Snub - cleanO. Return Idlers - clean & turning freelyP. Bend Pulleys - cleanQ. Take-Up - cleanR. Return Side Self Trainers - operational and not tied

offS. Damage to return side frame due to mistrainingT. Plow or Scraper in front of Tail Pulley - operational

• to check for any tracking problems. • before any adjustments are made to correct a

tracking problem • the system will need to be inspected under

running conditions when loaded, because empty belts and loaded belts do not necessarily track the same way.

Belt Running Empty

check list for operating the conveyor while loaded:A. Tail Pulley - Turning freely without bearing noise, product

build up or carry back; belt tracking satisfactorily B. Load area spillage C. Carry Side Idlers - turning freelyD. Carry Side Self-Trainers - functioningE. Secondary Loading Station spillageF. Tripper Area

o Trackingo Spillage

Belt Running Loaded

G.Head Pulley and or Drive PulleySmoothly runningSlippage when starting or runningBelt Cleaners - functioningBelt Tracking

H.Head Pulley Snub - turning freely without bearing noise and clean

I. Return Idlers - clean and turning freelyJ. Bend Pulleys - turning freely without bearing noise and

cleanK. Take-up Pulley - turning freely without bearing noise,

clean, moving freely in the frameL. Return Side Self Trainers - functioningM.General Belt TrackingN.Plow or Scraper in front of Tail Pulley - functioning

Clean UpLubricationSafety Concerns - such as installing or

repairing conveyor crossovers, safety stop cables, holdbacks on incline conveyors, edge limit switches, motor guards, hand rails, etc.

Corrective Action

Inspection Date _____________________ Conveyor Number_____________I. Belt Shut down and Empty Corrective Action_____ Belt Condition_____ Splice Condition_____ Tail Pulley_____ Skirting_____ Impact Bed/Idlers_____ Slider Bed_____ Carry Side Idlers_____ Carry Side Self Trainers_____ Secondary Loading Station_____ Tripper Frame_____ Tripper Discharge Pulley_____ Tripper Bends_____ Head / Drive Pulley_____ Head Pulley Cleaner_____ Head / Drive Pulley Snub If Present_____ Return Run Drive_____ Return Idlers_____ Bend Pulleys_____ Take-Up Pulley_____ Return Side Self Trainers_____ Return Side Frame_____ Tail Pulley Plow / Scraper

CONVEYOR INSPECTION FORM AND CHECKLIST

II. Belt Running Empty Corrective Action_____Tracking

III. Belt Running Loaded_____ Tail Pulley_____ Spillage in Load Area_____ Carry Side Self trainers_____ Secondary Load Station Spillage_____ Tripper Area_____ Tracking_____ Spillage_____ Head Pulley_____ Drive Pulley_____ Head Pulley Cleaner_____ Head / Drive Pulley Cleaner_____ Head / Drive Pulley Snub_____ Return Idlers_____ Bend Pulleys_____ Take-Up Pulley_____ Return Side Self Trainers_____ Belt Tracking_____ Tail Pulley Plow / Scraper

IV. Corrective Action_____ Clean Up_____ Lubrication_____ Safety

BersihBerfungsiTidak ada noiseBerputar bebas

BersihBerfungsiTidak ada noiseBerputar bebas

Penyetelan:

1.Standard Check Belt conveyor

2.Daily Check Belt Conveyor

3.Kalender maintenance