© Copyright 2015 OSIsoft, LLC EMEA USERS CONFERENCE 2015
Presented by
Generation Division
Smart Power Plant System: A Centralized Plant Information
System
Tayeb Taher Al Khaja
Vice President
Generation Division
Smart Power Plant System (A Centralized Plant Information System)
Tayeb Taher Al Khaja
Vice President – Plant-2 (DEWA)
ABOUT DEWA
• Established in 1959 as Dubai Electricity Company - DEC and Dubai Water Department - DWD in 1961
• Merged into one company as Dubai Electricity & Water Authority in 1992
• Leading contributor to Dubai’s economic, social and environmental development
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© Copyright 2015 OSIsoft LLC / Dubai Electricity and Water Authority
725,000
Our Motto:
For Generations to Come
“In the race for excellence, there is no finish line…”
Our Vision:
A Sustainable Innovative World-Class Utility
HH Sheikh Mohammed bin Rashid Al Maktoum
Vice President and Prime Minister of the UAE and Ruler of Dubai
4
© Copyright 2015 OSIsoft LLC / Dubai Electricity and Water Authority
Green circle for earth
Blue circle for Water
Red circle for Power
Pondering DEWA Branding = Energy of Life Race for Excellence
DEWA Roadmap towards Success and Excellence
5
© Copyright 2015 OSIsoft LLC / Dubai Electricity and Water Authority
2579
9656
1989
7233
1998 2014
Installed Power Capacity & Peak Power Demand
Installed Capacity MW Peak Demand MW
120
470
107
316
0
100
200
300
400
500
1998 2014
Installed Desalination Capacity & Peak Water Demand
Installed Desalination Capacity MIGD Peak Water Demand MIGD
20.62
4.9
0
5
10
15
20
25
2008 2014
Customer Minutes Lost – Reduction
Customer Minutes Lost
Achievements
4.9 Minutes compared
to the global standard
of 16.4 minutes
Min
ute
s
6
© Copyright 2015 OSIsoft LLC / Dubai Electricity and Water Authority
42.90%
9.10%
0%
10%
20%
30%
40%
50%
1989 2014
Water Network Line Loss
North America – 15%
Latin America/Caribbean – 42%
Asia - 42%
7.30%
3.26%
0%
2%
4%
6%
8%
1998 2014
Electricity Network Line Loss
Germany – 5.1%
France – 6.1%
USA – 6.28%
Japan/Italy – 7.0%
Norway – 7.5%
UK – 7.7%
94.30%
90%
2012
Customer Satisfaction Index
DEWA Others
90% is a record high
on the global level, as
major international
companies achieved
90% only
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© Copyright 2015 OSIsoft LLC / Dubai Electricity and Water Authority
Achievements
8
11,855 11,564
10,874
10,505
10,040 9,875
9,395 9,343 9,236
8,500
9,000
9,500
10,000
10,500
11,000
11,500
12,000
12,500
13,000
2006 2007 2008 2009 2010 2011 2012 2013 2014
Gro
ss H
eat
Rate
(B
TU
/KW
H)
YEAR
DEWA Annual Gross Heat Rate for Power & Water (22% Improvement)
*
* Best Achieved so far in DEWA history
Fuel (MMBTU) Financial (MAED) CO2 NOx SO2
493,269,939 6,737 27,165,273 20,499 2,231
Emission Reduction (Tons)Saving
Saving & Emission Reduction during 2007-2014 due to Heat Rate Improvement wrt 2006
Efficiency improvement = 28%
© Copyright 2015 OSIsoft LLC / Dubai Electricity and Water Authority
Achievements
BSC Sword of
Honor in Health
and Safety for
the 7th
consecutive year
BSC Globe of
Honor in
Environment for
the 3rd
consecutive year
Ranked No.1 in MENA
and No.4 in World
for Getting
Electricity in 2014
World Bank report
Best Program
Administration
Award 2013
6 different
Awards
2010-2014 Promoting
e-Government
Award 2014
Best Government
e-Portal and Best
Smart Phone
Application awards
2013
Best Idea
Award
2013 & 2015
Since 2013
Awards & Certifications
9
© Copyright 2015 OSIsoft LLC / Dubai Electricity and Water Authority
Smart Power Plant System
“SPP”
Journey for Continuous Improvement
A Centralized Plant Information System
© Copyright 2015 OSIsoft LLC / Dubai Electricity and Water Authority
9
Data
Information
Knowledge
Intelligence
SPP VISION
© Copyright 2015 OSIsoft LLC / Dubai Electricity and Water Authority
10
12
Challenges
8 Fossil Power & Desalination Stations – Physically separated
One Solar Park
Reports are based on data collected by operators from HMIs and data historians
Real-time data available in CCRs only
Independent Control Room for each station
Different configurations
Different OEMs
Different Proprietary Systems
New Projects
01234567891234567892
© Copyright 2015 OSIsoft LLC / Dubai Electricity and Water Authority
Up gradation of Old
Plant Information
Systems
• OPC Gateway Building
• One Way Data Diode Development
• Safe Data Export to PI System
• Build the Centralized Information
System by OSIsoft PI System
• Corporate Network Hookup
• OSIsoft PI System in DEWA Network
• Embedding the Smartness into
OSIsoft PI System to introduce
Smart Power Plant System
• Dashboard Developments
• Dashboards for KPIs Monitoring
• Event & Alarm Notifications
• Value Realization of OSIsoft
• PI System
• SAP Integration
• Maintenance Benefits
• Technical & Economic Condition
Monitoring
Road Map to Successful Smart Power Plant
13
© Copyright 2015 OSIsoft LLC / Dubai Electricity and Water Authority
14
G
Solar Park
DEWA Corporate Network
M
E
D
L2
L1
K H
One-Way Data System
OSIsoft
PI Servers GD SPP Users
Maintenance Operation Management
Internet
Services Database
BI/BO
Servers
Real-time dashboards, notifications and reports
ERP
Solution
Secured VPN
© Copyright 2015 OSIsoft LLC / Dubai Electricity and Water Authority
FEEDBACK
Smart Power Plant Project - Success Story
Project Objective
Establishment of the Real-time Data Center with Real-time & Historical Data from All
stations Plant DCS systems at DEWA Corporate Network
Project Approach
10 Steps Continuous Improvement Cycle approach has been adopted for the GD SPP Project Implementation
1. Understanding
2. Identifying
the
Requirements
3. Analysis
4. Prioritization
5. Potential Solution
6. Solution
Validation
7. Implementation
8. Measuring
Results/Analysis
9. Corrective/
Preventive Action
10. Sustain
Improvement
PLAN DO CHECK ACT
• Isolated Power Station Data
• Transformation – Manual to Automated
• Real Time Data Monitoring System
• Analyze &Validate the Applications
• OSI PI Selection based on Technical Features
& Robustness
• Define the
Implementation
Approach
• Project
Implementation
• Involve the
Stakeholders
• Site Acceptance
Testing
• Punch Points
Addressing
• Project Issue
Closure
• End User Training
• System
Enhancement
• Additional
Dashboards
Development
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© Copyright 2015 OSIsoft LLC / Dubai Electricity and Water Authority
Smart Power Plant Portal GD SPP Portal with Real Time Data from all Power Stations
OSIsoft PI System Products in DEWA SharePoint® Portal Client for the Users (Desktops/Laptops)
PI CoresightTM Client for iPad
PI Notifications for the Unit Abnormality to the Key Users
PI DataLink / HTML Reports (Automatic Generation & Sending) to Key Users
PI ProcessBook/Asset Framework for Development
Performance Equations/PI ACE for Formula Building & PI SQL for Database
Archiving
16
© Copyright 2015 OSIsoft LLC / Dubai Electricity and Water Authority
Developed in-house
Dynamic Statistics and KPIs Monitoring
Best Hand Tool for the Management,
Operation & Maintenance Staff
Accessible on the go, Laptop/Desktop/Big
Screen / iPad
Dashboards
17
© Copyright 2015 OSIsoft LLC / Dubai Electricity and Water Authority
Overview Mimics
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Developed in-house
Created our own library
Extensive use of animated objects (like
boiler flames, circuit breakers …)
Offers wider view of the process than
DCS HMI mimics
Online performance monitoring of main
equipment
© Copyright 2015 OSIsoft LLC / Dubai Electricity and Water Authority
Daily Operation Report Maintenance Scheduling Report
Reports - Automated Reports
19
© Copyright 2015 OSIsoft LLC / Dubai Electricity and Water Authority
GD-SPP Added Values
GD-SPP
Performance
Equation
Real-time
Data from
various
power &
desalination
stations
Useful
Information to
the users
Calculations and
Data Analysis
developed by DEWA-
GD staff embedding
their expertise in
the system
Examples
• Dynamic dashboards,
mimics, reports and KPIs.
• Performance efficiency
improvements and
significant savings.
• Real-time monitoring and
advanced notifications.
• GT Life Time Monitoring
• Online Calculation of
Heat Transfer Coefficient
for Desalination units for
online monitoring of
fouling
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© Copyright 2015 OSIsoft LLC / Dubai Electricity and Water Authority
Our Message to the audience…
“When you want to achieve something, you should be the change, however one should carry the courage till destiny arrives”
Where we stand now
Now
Next Milestones to achieve
Dashboard Development for KPIs
Determine the Value Realization by OSIsoft
PI System
Increase the PI System Usage by 150%
Implement the Users suggestion into the
PI System
Complete the PI Alarms and SMS Notification
Integrate with SAP
Utilizing for the Maintenance Scheduling
Automating all the Manual Reports
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2013
2014
2016
2015
2017 Design Dev &
Testing
Go Live
GD SPP Usage
Growth Maturiy
© Copyright 2015 OSIsoft LLC / Dubai Electricity and Water Authority
RESULTS AND BENEFITS BUSINESS CHALLENGES SOLUTION
Summary
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“The PI System has exceeded our users’ expectations.
They were very much amazed and happy to have it
because it made their life easy. Even just a few months in,
we have reached a new level of intelligence through
continuous improvement.”
A. Proprietary and isolated station-wise
Industrial Control System (ICS) and
information systems require specialized
engineers
B. Power plant data was available only at the
power station Control Room. Data was
transferred manually between stakeholders
C. Manual data collection and interpretation
which was based on snapshots
D. Non availability of holistic / big picture view
1. PI System installed on DEWA Corporate
Network to collect data from 9 Power Stations
2. Real-time data is being collected from each
station and archived into the PI Server, users
have access to data through corporate
network
3. The PI System analytical and visualization
tools provide detailed real-time process
monitoring
4. Big picture dashboards, mimics, reports and
KPIs developed taking advantage of data
availability on one platform
Management team, operation teams,
maintenance teams, result engineers,
planners have real-time access to the
data
Real-time monitoring and advanced
notifications produced efficiency
improvements and significant savings.
Data-driven processes with enterprise
wide visibility for better business
intelligence
Holistic and big picture view supported
high level informed decision making
© Copyright 2015 OSIsoft LLC / Dubai Electricity and Water Authority
22
© Copyright 2015 OSIsoft, LLC EMEA USERS CONFERENCE 2015
Contact Information
Tayeb Taher Al Khaja
Vice President Dubai Electricity & Water Authority
23
© Copyright 2015 OSIsoft, LLC EMEA USERS CONFERENCE 2015 24
Questions
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© Copyright 2015 OSIsoft, LLC EMEA USERS CONFERENCE 2015
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