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Journal of Mechanical Science and Technology 27 (4) (2013) 963~972 www.springerlink.com/content/1738-494x DOI 10.1007/s12206-013-0208-6 A comparative study on free vibration analysis of delaminated torsion stiff and bending stiff composite shells Sudip Dey * and Amit Karmakar Mechanical Engineering Department, Jadavpur University, Kolkata - 700 032, India (Manuscript Received August 2, 2012; Revised September 13, 2012; Accepted September 13, 2012) ---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Abstract This paper presents a finite element method to compare the effects of delamination on free vibration of graphite-epoxy bending stiff and torsion stiff composite pretwisted shallow conical shells. The generalized dynamic equilibrium equation is derived from Lagrange’s equation of motion neglecting the Coriolis effect for moderate rotational speeds. An eight noded isoparametric plate bending element is employed incorporating rotary inertia and effects of transverse shear deformation based on Mindlin’s theory. The multipoint constraint algorithm is utilized to ensure the compatibility of deformation and equilibrium of resultant forces and moments at the delamination crack front. The standard eigen value problem is solved by applying the QR iteration algorithm. Mode shapes for typical configurations are also depicted. Numerical results obtained are the first known non-dimensional frequencies which could serve as reference solutions for the future investigators. Keywords: Delamination; Finite element; Vibration; Conical shell; Bending stiff; Torsion stiff ---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- 1. Introduction Composite materials have gained immense popularity in last two decades due to its high specific stiffness and strength. Laminated composite structures have wide range of weight- sensitive engineering applications such as aircrafts, naval ships, and other high performance applications. Rotating pretwisted conical shells with low aspect ratio can be idealized as turbo-machinery blades (Fig. 1). The prior knowledge of resonant characteristics of turbomachinery blades is of utmost importance in insuring reliable long-life of turbine engines. Delamination is the most common feared damage mode for composite structures. The presence of invisible delamination can be detected with the help of prior knowledge of natural frequencies for multiple delaminated composite laminates. The delaminated composite structures exhibit a new vibration frequency depending on the size and location of delamination. In order to ensure the safety of operation, a profound under- standing of dynamic characteristics of composite laminates is essential for the designers. The pioneering work on natural frequency modes of graphite-epoxy cantilever plates and shells was investigated by Crawley [1]. Later on, the free vi- bration of rotating composite plates was analyzed by Wang et al. [2] and Shaw et al. [3]. The first established work on pret- wisted composite plates was carried out by Qatu and Leissa [4] to determine the natural frequencies of stationary plates in conjunction with laminated shallow shell theory by using the Ritz method. Liew et al. [5] investigated on pretwisted conical shell to find out the vibratory characteristics of stationary conical shell by using Ritz method and following the same approach, the first known three dimensional continuum vibra- tion analysis including full geometric non-linearities and cen- trifugal accelerations in composite blades was carried out by McGee and Chu [6]. Regarding delamination model, two worth mentioning investigations were carried out. The first one included analytical and experimental determination of natural frequencies of delaminated composite beam by Shen and Grady [7], whereas the second one dealt with finite ele- ment treatment of the delaminated composite cantilever beam and plate by Krawczuk et al. [8] for free vibration analyses. There is not only significant work carried out on single de- lamination, but also on multiple delaminations. Considering multiple delaminations, failure analysis of composite plate due to bending and impact was numerically investigated by Parhi et al. [9] using finite element method. Of late, Kee and Kim [10] carried out vibration analyses of twisted rotating cylindri- cal shell type composite blades. Andrews et al. [11] enumer- ated the dynamic interaction effects of multiple delaminations in plates subject to cylindrical bending. The simulation of multiple delaminations in impacted cross-ply laminates was interpreted using a finite element model based on cohesive * Corresponding author. Tel.: +91 9163331717 E-mail address: [email protected] Recommended by Associate Editor Jun-Sik Kim © KSME & Springer 2013
Transcript
Page 1: A comparative study on free vibration analysis of delaminated torsion stiff and bending stiff composite shells

Journal of Mechanical Science and Technology 27 (4) (2013) 963~972

www.springerlink.com/content/1738-494x

DOI 10.1007/s12206-013-0208-6

A comparative study on free vibration analysis of delaminated torsion stiff and

bending stiff composite shells†

Sudip Dey* and Amit Karmakar

Mechanical Engineering Department, Jadavpur University, Kolkata - 700 032, India

(Manuscript Received August 2, 2012; Revised September 13, 2012; Accepted September 13, 2012)

----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------

Abstract

This paper presents a finite element method to compare the effects of delamination on free vibration of graphite-epoxy bending stiff

and torsion stiff composite pretwisted shallow conical shells. The generalized dynamic equilibrium equation is derived from Lagrange’s

equation of motion neglecting the Coriolis effect for moderate rotational speeds. An eight noded isoparametric plate bending element is

employed incorporating rotary inertia and effects of transverse shear deformation based on Mindlin’s theory. The multipoint constraint

algorithm is utilized to ensure the compatibility of deformation and equilibrium of resultant forces and moments at the delamination

crack front. The standard eigen value problem is solved by applying the QR iteration algorithm. Mode shapes for typical configurations

are also depicted. Numerical results obtained are the first known non-dimensional frequencies which could serve as reference solutions

for the future investigators.

Keywords: Delamination; Finite element; Vibration; Conical shell; Bending stiff; Torsion stiff

----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------

1. Introduction

Composite materials have gained immense popularity in

last two decades due to its high specific stiffness and strength.

Laminated composite structures have wide range of weight-

sensitive engineering applications such as aircrafts, naval

ships, and other high performance applications. Rotating

pretwisted conical shells with low aspect ratio can be idealized

as turbo-machinery blades (Fig. 1). The prior knowledge of

resonant characteristics of turbomachinery blades is of utmost

importance in insuring reliable long-life of turbine engines.

Delamination is the most common feared damage mode for

composite structures. The presence of invisible delamination

can be detected with the help of prior knowledge of natural

frequencies for multiple delaminated composite laminates.

The delaminated composite structures exhibit a new vibration

frequency depending on the size and location of delamination.

In order to ensure the safety of operation, a profound under-

standing of dynamic characteristics of composite laminates is

essential for the designers. The pioneering work on natural

frequency modes of graphite-epoxy cantilever plates and

shells was investigated by Crawley [1]. Later on, the free vi-

bration of rotating composite plates was analyzed by Wang et

al. [2] and Shaw et al. [3]. The first established work on pret-

wisted composite plates was carried out by Qatu and Leissa

[4] to determine the natural frequencies of stationary plates in

conjunction with laminated shallow shell theory by using the

Ritz method. Liew et al. [5] investigated on pretwisted conical

shell to find out the vibratory characteristics of stationary

conical shell by using Ritz method and following the same

approach, the first known three dimensional continuum vibra-

tion analysis including full geometric non-linearities and cen-

trifugal accelerations in composite blades was carried out by

McGee and Chu [6]. Regarding delamination model, two

worth mentioning investigations were carried out. The first

one included analytical and experimental determination of

natural frequencies of delaminated composite beam by Shen

and Grady [7], whereas the second one dealt with finite ele-

ment treatment of the delaminated composite cantilever beam

and plate by Krawczuk et al. [8] for free vibration analyses.

There is not only significant work carried out on single de-

lamination, but also on multiple delaminations. Considering

multiple delaminations, failure analysis of composite plate due

to bending and impact was numerically investigated by Parhi

et al. [9] using finite element method. Of late, Kee and Kim

[10] carried out vibration analyses of twisted rotating cylindri-

cal shell type composite blades. Andrews et al. [11] enumer-

ated the dynamic interaction effects of multiple delaminations

in plates subject to cylindrical bending. The simulation of

multiple delaminations in impacted cross-ply laminates was

interpreted using a finite element model based on cohesive

*Corresponding author. Tel.: +91 9163331717

E-mail address: [email protected] † Recommended by Associate Editor Jun-Sik Kim

© KSME & Springer 2013

Page 2: A comparative study on free vibration analysis of delaminated torsion stiff and bending stiff composite shells

964 S. Dey and A. Karmakar / Journal of Mechanical Science and Technology 27 (4) (2013) 963~972

interface elements by Aymerich et al. [12].

As far as authors are aware, there is no literature available

which deals with the rotating delaminated composite pret-

wisted cantilever conical shells by finite element method con-

sidering the combined effect of rotation and twist on vibration

characteristics of bending stiff ([0°2/± 30°]s) and torsion stiff

([± 45°/∓ 45°]s) configuration [1]. Bending stiff configura-

tion represents the possible one critical limit for selection of

laminate contributing to highest stiffness in spanwise first

bending (fundamental) while torsion stiff configuration repre-

sents the another possible critical limit contributing to highest

stiffness in first torsion (fundamental) in terms of design com-

pliance. Turbomachinery blades may flutter due to high speed

of rotation which may lead to fouling of the blades in the cas-

cade necessarily cantilevered arrangements. Although free

ends of the blades are restrained by lacing wire, in resonant

condition, excessive vibration may lead to severe damage of

the vibratory blades. This could be prevented to a great extent

provided the blades have high stiffness against spanwise bend-

ing. To fill up this apparent void, the present analyses em-

ployed a finite-element based approach to study the free vibra-

tion characteristics of pretwisted delaminated graphite-epoxy

bending stiff and torsion stiff composite conical shells neglect-

ing effect of dynamic contact between delaminated layers. An

eight-noded isoparametric plate bending element is considered

with the effects of transverse shear deformation and rotary

inertia based on the Mindlin’s theory. The undelaminated

region is modelled by a single layer of plate elements while

the delaminated region is modelled using two layers of plate

elements whose interface contains the delamination. To ensure

the compatibility of deformation and equilibrium of resultant

forces and moments at the delamination crack front, a multi-

point constraint algorithm [13] is incorporated which leads to

anti-symmetric element stiffness matrices. The QR iteration

algorithm [14] is utilized to solve the standard eigenvalue

problem. The first known non-dimensional frequencies are

obtained considering the effects of triggering parameters like

twist angle, rotational speed and location of delamination.

2. Mathematical formulation

In the present study, the shell surface is considered as shal-

low conical shell with length L, reference width bo, thickness

h, vertex angle θv and base subtended angle of cone θo as

depicted in Fig. 1. Since the conical shell is shallow, it may be

assumed that the cross section in figure is elliptical. The com-

ponent of radius of curvature in the chordwise direction

Ry(x,y) is a parameter varying both in the x- and y-directions.

The variation in x-direction is linear. There is no curvature

along the spanwise direction (Rx = ∞). The cantilever shell,

clamped along x = 0, is pretwisted with radius of twist Rxy.

Thus a pretwisted shallow conical shell of uniform thickness,

made of laminated composite is considered. A shallow conical

shell is characterized by its middle surface and is defined by

the equation [15],

z = - 0.5[(x2/Rx) + (2xy/Rxy) + (y

2/Ry)]. (1)

The radius of twist (Rxy), length (L) of shell and twist angle

(ψ) are related as,

tan ψ = - (L / Rxy). (2)

Non-dimensional coordinate system expressed as [5],

ξ = x/L and η = y/bo. (3)

The varying radius of curvature is expressed in terms of co-

ordinate system

Ry (ξ,η) = [βo / f (ξ,η)] (4)

where βo is the reference major radius as shown in Fig. 1(a).

The function f(ξ,η) can be expressed from the geometry of

conical shell and is given by

f(ξ,η) = s tan (θv/2) / Ry (ξ,η) (5)

Ry(ξ,η)=(α/s)2(β/s)

2 [(s/β)

2 + η

2(bo/s)

2

(s/α)

2 (s/α)

2 - (s/β)

2]

3/2 (6)

where

(α/s)=(b/s)(α/s) tan(θo/2) [4 (β/s)2

tan

2(θo/2) - (b/s)

2]

-1/2 (7)

(β/s) = tan (θv/2) [1 - (L/s) ξ] (8)

(bo/s) = 2 Sin(θv/2) [tan2(θo/2) /

(cos(θv/2) + tan2(θo/2)]

1/2 (9)

(b/s) = (bo/s) [1 - (L/s) ξ] (10)

(a)

(b)

Fig. 1. Geometry of (a) untwisted conical shell model; (b) twisted

plate.

Page 3: A comparative study on free vibration analysis of delaminated torsion stiff and bending stiff composite shells

S. Dey and A. Karmakar / Journal of Mechanical Science and Technology 27 (4) (2013) 963~972 965

The dynamic equilibrium equation for moderate rotational

speeds neglecting Coriolis effect is derived employing La-

grange’s equation of motion and equation in global form is

expressed as [16],

[M] δ ´´ + ([K] + [Kσ]) δ = F(Ω2) + F (11)

where F(Ω2) is the nodal equivalent centrifugal forces and δ is the global displacement vector. [Kσ] depends on the initial stress distribution and is obtained by the iterative proce-dure [17] upon solving,

([K] + [Kσ]) δ = F(Ω2). (12)

The natural frequencies (ωn) are determined from the stan-

dard eigenvalue problem [14] which is represented below and is solved by the QR iteration algorithm,

[A] δ = λ δ (13)

where [A] = ([K] + [Kσ]) - 1 [M] (14)

and λ = 1 / ωn2. (15)

3. Multi-point constraint

Fig. 2 represents the cross-sectional view of a typical de-lamination crack tip where nodes of three plate elements meet together to form a common node. The undelaminated region is modelled by plate element 1 of thickness h, and the delami-nated region is modelled by plate elements 2 and 3 whose interface contains the delamination (h2 and h3 are the thick-nesses of the elements 2 and 3 respectively). The elements 1, 2 and 3 are freely allowed to deform prior to imposition of the constraints conditions. The nodal displacements of elements 2 and 3 at crack tip are expressed as [13]

uj = u´j - (z - z′ j) θxj (16) vj = v´j - (z - z′ j) θyj (17) wj = w´j (where, j = 2, 3) (18)

where z′j is the z-coordinate of mid-plane of element j and the above equation also holds good for element 1 and z′1 equal to zero. The transverse displacements and rotations at a common node have values expressed as,

w1 = w2 = w3 = w (19) θx1 = θx2 = θx3 = θx (20) θy1 = θy2 = θy3 = θy. (21) In-plane displacements of all three elements at crack tip are

equal and they are related as

u′2 = u′1 - z′2 θx (22) v′2 = v′1 - z′2 θy (23) u′3 = u′1 - z′3 θx (24) v′3 = v′1 - z′3 θy (25)

where u′1 is the mid-plane displacement of element 1. Eqs. (19)-(25) relating the nodal displacements and rotations of elements 1-3 at the delamination crack tip, are the multipoint constraint equations used in finite element formulation to sat-isfy the compatibility of displacements and rotations. Mid-plane strains between elements 2 and 3 are related as,

ε′j = ε′1 + z′j k (26)

where ε represents the strain vector and k is the curvature vector being identical at the crack tip for elements 1-3. This equation can be considered as a special case for element 1 and z′1 is equal to zero. In-plane stress-resultants, N and mo-ment resultants, M of elements 2 and 3 can be expressed as,

Nj = [A]j ε′1 + (z′j [A]j + [B]j) k (27) Mj = [B]j ε′1 + (z′j [B]j + [D]j) k (where j = 2, 3). (28) The elasticity matrix for the t-th sublaminate is then modi-

fied and is expressed in the form [9]

0

[ ] 0

0 0

oA z A Btij ij ij

oD B z A Dt tij ij ij

Sij

t

+ = +

(29)

/2[ ] [ ]

/2

oh ZtA Q dzotij h Zt

+= ∫

− + (30)

/ 2[ ] [ ] ( )/2

/2[ ] [ ]

/ 2

oh Z otB Q z z dztij o th Ztoh Z ot Q z dz z Ao t tijh Zt

+= −∫− +

+= −∫

− +

(31)

/2 2[ ] [ ]/2

/2 22 [ ] ( ) [ ]/ 2

oh ZtD Q z dztij oh Ztoh Zo otz Q z dz z Aot t tijh Zt

+= −∫

− +

++∫

− +

(32)

where , 1,2,6i j =

Fig. 2. Plate elements at a delamination crack tip.

Page 4: A comparative study on free vibration analysis of delaminated torsion stiff and bending stiff composite shells

966 S. Dey and A. Karmakar / Journal of Mechanical Science and Technology 27 (4) (2013) 963~972

/ 2 2[ ] [ ] ( )/2

oh Z otS Q z z dztij o th Zt

+= −∫− +

(33)

where [ ]Q is the transformed reduced stiffness as defined in Ref. [18] while o

tz is the z-co-ordinate of mid-plane of t-th

sublaminate and h is the thickness of the t-th sub-laminate. Thus, the formulation based on the multi-point constraints condition leads to unsymmetric stiffness matrix. The resultant forces and moments at the delamination front for the elements 1-3 satisfy the following equilibrium conditions,

N = N1 = N2 + N3 (34) M = M1 = M2 + M3 + z′2 N2 + z′3 N3 (35) Q = Q1 = Q2 + Q3 (36)

where Q denotes the transverse shear resultants. An eight noded isoparametric quadratic plate bending element of five degrees of freedom at each node (three translation and two rotations) is employed where shape functions are as follows [14],

Ni = (1 + ξ ξi) (1 + η ηi) (ξ ξi + η η i - 1) / 4 (37) (for i=1, 2, 3, 4) Ni = (1 - ξ2) (1 + η ηi) / 2 (for i = 5, 7) (38) Ni = (1 - η2) (1 + ξ ξi) / 2 (for i = 6, 8). (39)

4. Results and discussion

Non-dimensional natural frequencies for conical shells (Rx = ∞) having a square plan-form (L/bo = 1), curvature ratio (bo/Ry) of 0.5 and thickness ratio (s/h) of 1000 are obtained corresponding to different speeds of rotation Ω = 0.0, 0.5 and 1.0 (where Ω = Ω´/ωo) and relative distance, d/L = 0.33, 0.5 and 0.66, considering three different angles of twist, namely ψ = 15°, 30° and 45°, in addition to the untwisted one (ψ = 0°). The finite element formulation employed an eight-noded isoparametric plate bending element with five degrees of free-dom at each node. Material properties of graphite-epoxy com-posite [19, 20] are considered as E1 = 138.0 GPa, E2 = 8.96 GPa, ν12 = 0.3, G12 = 7.1 GPa, G13 = 7.1 GPa, G23 = 2.84 GPa. Convergence studies are also performed to determine the con-verged mesh size (Table 3). It is observed from the conver-gence study that uniform mesh divisions of (6 x 6) and (8 x 8) considering the complete planform of the shell provide nearly equal results the difference being around one percent (1%) and the results also corroborate monotonic downward conver-gence. The slight differences between the value of present solution and those of Liew et al. [5] can be attributed to con-sideration of transverse shear deformation and rotary inertia in the present FEM and also to the fact that Ritz method always overestimates the structural stiffness. Moreover, increasing the size of matrix because of higher mesh size increases the ill-conditioning of the numerical eigen value problem. Hence, the lower mesh size (6 x 6) consisting of 36 elements and 133 nodes, has been used for the analysis due to computational

efficiency. The total number of degrees of freedom involved in the computation is 665 as each node of the isoparametric plate bending element is having five degrees of freedom com-prising of three translations and two rotations. A comparative study is also conducted between bending stiff and torsion stiff composite configuration.

4.1 Validation

Based on finite element, the computer codes are developed. The results obtained are validated with the results of published literatures [4, 5, 8, 17] as furnished in Tables 1-3 and Fig. 3, respectively. The numerical results show an excellent agree-ment with the previously published results and hence, it dem-onstrates the capability of the computer codes developed and proves the accuracy of the analyses. Table 1 furnishes non-dimensional fundamental frequencies of graphite-epoxy com-posite twisted plates with different fibre-orientation angles [4], while Table 2 presents the convergence study for NDFF of graphite-epoxy composite pretwisted shallow conical shells [5]. Fig. 3 represents the validation of fundamental natural

Table 1. NDFF [ω = ωnL2√(ρ/E1h2] of three layered [θ, -θ, θ] graphite- epoxy composite twisted plates, L/b = 1, b/h = 20, ψ = 30°.

Fibre orientation angle, θ Present FEM Qatu and Leissa [4]

15° 0.8618 0.8759

30° 0.6790 0.6923

45° 0.4732 0.4831

60° 0.3234 0.3283

Table 2. Convergence study for NDFF [ω = ωn bo

2 √(ρh/D), where D = Eh3/12(1-ν2)] of the pretwisted shallow conical shells, considering ν = 0.3, s/h = 1000, θv = 15°, θo = 30°.

Ψ L/s Present FEM

(8 x 8) Present FEM

(6 x 6) Liew et al. [5]

0.6 0.3524 0.3552 0.3599

0.7 0.2991 0.3013 0.3060 0°

0.8 0.2715 0.2741 0.2783

0.6 0.2805 0.2834 0.2882

0.7 0.2507 0.2528 0.2575 30°

0.8 0.2364 0.2389 0.2417

Table 3. NDFF of graphite-epoxy composite isotropic rotating cantile-ver plate with L/b = 1, h/L = 0.12, D = Eh3/12(1-ν2), ν12 = 0.3.

Ω Present FEM Sreenivasamurthy and

Ramamurti [17]

0.0 3.4174 3.4368

0.2 3.4933 3.5185

0.4 3.7110 3.7528

0.6 4.0458 4.1287

0.8 4.4690 4.5678

1.0 4.9549 5.0916

Page 5: A comparative study on free vibration analysis of delaminated torsion stiff and bending stiff composite shells

S. Dey and A. Karmakar / Journal of Mechanical Science and Technology 27 (4) (2013) 963~972 967

frequencies at different relative positions (spanwise) of de-lamination of graphite-epoxy composite cantilever beam [8]. On the other hand, Table 3 presents the non-dimensional fun-damental natural frequencies of isotropic flat rotating cantile-ver plate [17].

4.2 Effect of stacking sequence

In general, at stationary condition, non-dimensional funda-mental frequencies decrease with the increase of twist angle for both delaminated and undelaminated bending and torsion stiff configuration. From Table 4, it is observed that at station-ary condition, non-dimensional fundamental natural frequen-cies (NDFF) of both bending stiff and torsion stiff configura-tions attained maximum value for twist angle ψ = 0° and gradually decreased to a minimum value for twist angle ψ = 45° in case of no delamination (ND) and with delamination. It is also observed that delaminated non-dimensional fundamen-tal frequencies are found lower than undelaminated one at stationary condition irrespective of twist angle. At rotating condition, non-dimensional fundamental frequencies of de-laminated composite laminates with bending stiff configura-tion found drooping trend with the increase of twist angle, while a typical trend is exhibited with increase of twist angle for torsion stiff configuration. The centrifugal stiffening effect (i.e., increase of structural stiffness with increase of rotational speed because of greater contribution of geometric stiffness arising out of centrifugal rotation) is predominantly found with reference to non-dimensional fundamental frequencies of bending stiff composites irrespective of twist angle, while the same is not identified for torsion stiff except for ψ = 15°. Ta-ble 5 presents the non-dimensional second natural frequencies (NDSF) at stationary condition for bending stiff and torsion stiff configurations wherein the same attained maximum value for twist angle ψ = 15° and gradually decreased to a minimum value at ψ = 45° for both no delamination (ND) and with de-lamination cases. At stationary condition, the delaminated NDSF are found lower than undelaminated one irrespective of twist angle. At rotating condition, delaminated NDSF of bend-ing stiff configuration at Ω = 0.5 shows similar trend that of

undelaminated case, while there is no significant trend found for torsion stiff configuration. In case of NDSF of bending stiff, the centrifugal stiffening effect is observed at ψ = 30° and ψ = 45°, while the same is not identified for torsion stiff laminates.

4.3 Effect of delamination across thickness

In all three laminates under single delamination across thickness, the mid-plane (i.e., at h´/h = 0.5) is identified as the plane of symmetry depicting the mirror image values of NDFF corresponding to relative position of delamination at stationary condition as also observed by Krawczuk et al. [12]. The variations of NDFF due to single delamination considered across the thickness corresponding to torsion stiff [ ± 45°/ m 45°]s and bending stiff [0°2/ ± 30°]s graphite-epoxy com-posite conical shells at stationary condition are furnished in Fig. 4 wherein NDFF is found to attain a minimum value at relative position, h´/h = 0.5 for twisted cases of torsion stiff and bending stiff laminates. It is also noted that for untwisted cases of torsion stiff laminate, the value of NDFF is found to be almost invariant with a lower value compared to untwisted cases of bending stiff. The maximum values of NDFF as noted at two free ends for both twisted and untwisted cases of all three laminates establishes the fact that undelaminated values are higher than the delaminated cases as expected. For a particular value of relative position of the delamination across the thickness, NDFF are found to decrease with the increase in the angle of twist from 0° to 45° for both bending

Fig. 3. Influence of the relative position of delamination on the first natural frequency of the composite cantilever beam [8].

Table 4. NDFF [ω = ωnL2√(ρ/E1h2] of bending stiff and torsion stiff composite conical shells with mid-plane delamination, considering n = 8, h = 0.0004, s/h = 1000, d/L = 0.5, L/s = 0.7, θo = 45°, θv = 20°.

Bending stiff Torsion stiff

With delamination With delamination Ψ ND

Ω = 0.0 Ω = 0.5 Ω = 1.0 ND

Ω = 0.0 Ω = 0.5 Ω = 1.0

0° 0.4149 0.3925 0.5231 0.6015 0.2454 0.2453 0.4168 0.2778

15° 0.2476 0.2378 0.4552 0.5584 0.2126 0.2108 0.2540 0.3587

30° 0.1490 0.1434 0.2617 0.4863 0.1535 0.1508 0.2081 0.0648

45° 0.0975 0.0947 0.2056 0.3641 0.0985 0.0964 0.3159 0.2768

Table 5. NDSF [ω = ωnL2√(ρ/E1h2] of bending stiff and torsion stiff composite conical shells with mid-plane delamination, considering n = 8, h = 0.0004, s/h = 1000, d/L = 0.5, L/s = 0.7, θo = 45°, θv = 20°.

Bending stiff Torsion stiff

With delamination With delamination Ψ ND

Ω = 0.0 Ω = 0.5 Ω = 1.0 ND

Ω = 0.0 Ω = 0.5 Ω = 1.0

0° 0.4956 0.4953 0.6281 0.6279 0.4922 0.4911 0.7499 0.5684

15° 0.5628 0.5337 0.7227 0.6175 0.4553 0.4527 0.4694 0.4690

30° 0.4101 0.3825 0.5551 0.8587 0.3867 0.3787 0.5641 0.3316

45° 0.2986 0.2727 0.4670 0.6622 0.2968 0.2861 0.6203 0.6025

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968 S. Dey and A. Karmakar / Journal of Mechanical Science and Technology 27 (4) (2013) 963~972

stiff and torsion stiff laminates. A specific common trend is observed for bending stiff and torsion stiff laminates for all twist angles that the frequency value gradually reduces from the top free surface towards the mid-plane and then rises to-wards the bottom free surface as the location of delamination changes.

4.4 Effect of frequency ratio and relative frequency

The trend of frequency ratio (FR) (ratio of delaminated and undelaminated fundamental natural frequency) and relative frequencies (RF) (ratio of rotating natural frequency and sta-tionary natural frequency) at Ω = 0.5, 1.0 are furnished in Fig. 5. At stationary condition, it is noted that the percentage dif-ferences between maximum and minimum frequency ratios (NDFF) are found to be 2.6% and 2.1% for bending stiff and torsion stiff configuration, respectively. The frequency ratio (NDFF) of torsion stiff laminate is always found higher than that of bending stiff laminate at stationary condition. The dif-ferences in the value of frequency ratio between torsion stiff and bending stiff laminates are found maximum at Ψ = 0° and identified to be converged with the increase of twist angles and observed to be of minimum value at Ψ = 45°. Similarly, the frequency ratio (NDSF) for bending stiff configuration is found lower than torsion stiff laminates for both untwisted and other twisted cases, except at Ψ = 15°. Almost similar trend is observed for both relative frequencies (NDFF) and relative frequencies (NDSF) at lower rotating speeds, while an excep-tion is identified at higher rotating speeds for relative fre-quency (NDSF) at Ψ = 30°. In both the cases, relative fre-quencies at Ψ = 0° and 45°, are found higher in torsion stiff laminate compared to bending stiff configuration while the reverse trend is observed for Ψ = 15° and 30°.

At lower rotating speeds (Ω = 0.5), it is identified that the percentage differences between maximum and minimum rela-

(a)

(b)

(c)

(d)

Fig. 4. Variation of NDFF for single delaminated torsion stiff [ ± 45°/ m 45°]s, and bending stiff [0°2/ ± 30°]s graphite-epoxy com-posite conical shells by varying relative position of delamination across thickness (h´/h) considering n = 8, h = 0.004, s/h = 1000, a/L = 0.33, d/L = 0.5, L/s = 0.7, θo = 45°, θv = 20°.

(a)

(b)

Fig. 5(a,b). Variation of frequency ratio (FR) at Ω = 0.0 for NDFF and NDSF at different twist angles for delaminated bending stiff ([0°2/ ± 30°]s) and torsion stiff ([ ± 45°/ + 45°]s) composite conical shells, considering n = 8, h = 0.0004, s/h = 1000, d/L = 0.5, L/s = 0.7, θo = 45°, θv = 20°.

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S. Dey and A. Karmakar / Journal of Mechanical Science and Technology 27 (4) (2013) 963~972 969

tive frequencies (NDFF) are obtained as 38.6% and 63.2% for bending stiff and torsion stiff configuration, respectively. The percentage differences between maximum and minimum rela-tive frequencies (NDFF) at higher rotational speeds (Ω = 1.0) are found 60.1% and 85.0% for bending stiff and torsion stiff

configuration, respectively. Hence, it leads to the fact that for bending stiff configuration, relative frequencies (NDFF) have pronounced effect for higher rotating speeds while the same is also observed for torsion stiff configuration with higher per-centage difference compared to bending stiff configuration. On the other hand, the percentage differences between maxi-mum and minimum frequency ratio (NDFF) at stationary con-dition are found to be 8.6% and 3.4% for bending stiff and torsion stiff configuration, respectively. At lower rotating speeds (Ω = 0.5), the percentage differences between maxi-mum and minimum relative frequencies (NDSF) are obtained as 25.9% and 52.2% while the same at higher rotating speeds (Ω = 1.0) are obtained as 52.4% and 58.4% for bending stiff and torsion stiff configuration, respectively. Hence it leads to the fact that for bending stiff configuration, relative frequen-cies (NDSF) have pronounced effect at higher rotating speeds compared to torsion stiff configuration.

4.5 Effect of twist and rotation along span

A delamination of relative length a/L = 0.33 is considered and this is centered at a relative distances of d/L = 0.33 and 0.66 from the fixed end as indicated in Table 6 and Table 7. The delamination is considered at the interface of each layer. At stationary condition, NDFF are observed to decrease with the increase of twist angle for both bending stiff and torsion stiff configuration. For both the cases at stationary condition, NDFF for both twisted and untwisted conical shells are found to increase as the delamination moves towards the free end. It is observed that with d/L = 0.33, 0.67 at rotating condition (Ω = 0.5 and 1.0), NDFF decreases with increase of twist angle for bending stiff configuration except for ψ = 30° at higher rotating speeds (Ω = 1.0). In the contrast, for torsion stiff con-

(c)

(d)

(e)

(f)

Fig. 5. Variation of relative frequencies (RF) at Ω = 0.5, 1.0 for NDFF and NDSF at different twist angles for delaminated bending stiff ([0°2/ ± 30°]s) and torsion stiff ([ ± 45°/ + 45°]s) composite conical shells, considering n = 8, h = 0.0004, s/h = 1000, d/L = 0.5, L/s = 0.7, θo = 45°, θv = 20°.

Table 6. NDFF [ω=ωnL2√(ρ/E1h2] of graphite-epoxy bending stiff ([0°2/ ± 30°]s) composite conical shells with delamination along span, considering n = 8, h = 0.0004, s/h = 1000, L/s = 0.7, θo = 45°, θv = 20°.

NDFF at d/L = 0.33 NDFF at d/L = 0.67 Ψ

Ω = 0.0 Ω = 0.5 Ω = 1.0 Ω = 0.0 Ω = 0.5 Ω = 1.0

0° 0.3902 0.5223 0.6004 0.4015 0.5243 0.6041

15° 0.2339 0.4760 0.5136 0.2418 0.4310 0.4470

30° 0.1390 0.3689 0.1826 0.1450 0.1929 0.5854

45° 0.0911 0.2227 0.3786 0.0947 0.1799 0.3431

Table 7. NDFF [ω = ωnL2√(ρ/E1h2] of graphite-epoxy torsion stiff ([ ± 45°/ m 45°]s) composite conical shells with delamination along span, considering n = 8, h = 0.0004, s/h = 1000, L/s = 0.7, θo = 45°, θv = 20°.

NDFF at d/L = 0.33 NDFF at d/L = 0.67 Ψ

Ω = 0.0 Ω = 0.5 Ω = 1.0 Ω = 0.0 Ω = 0.5 Ω = 1.0

0° 0.2451 0.4180 0.2806 0.2453 0.4096 0.2761

15° 0.2082 0.3202 0.3582 0.2117 0.2663 0.3524

30° 0.1472 0.2288 0.2430 0.1521 0.1650 0.2816

45° 0.0941 0.3173 0.2876 0.0972 0.2430 0.2604

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970 S. Dey and A. Karmakar / Journal of Mechanical Science and Technology 27 (4) (2013) 963~972

figuration, the same is found to decrease with increase of twist angle, except for ψ = 30° (at d/L = 0.33 with Ω = 0.5 and 1.0 and at d/L = 0.67 with Ω = 0.5). From Tables 4 and 5, it is observed that the effect of centrifugal stiffening is predomi-nantly found with reference to non-dimensional fundamental frequency in case of ψ = 15° for both bending stiff and torsion stiff configuration.

5. Mode shapes

The mode shapes of both two-dimensional and three-dimensional view corresponding to NDFF and NDSF are fur-

nished in Fig. 6 (bending stiff) and 7 (torsion stiff), respec-tively for various twist angles (ψ = 0°, 15°, 30°, 45°), consid-ering eight layered graphite-epoxy delaminated composite twisted conical shells. The fundamental natural frequency corresponds to the first torsion for both the cases under twisted condition. The first span wise bending is observed in torsion stiff configuration at stationary condition corresponding to untwisted fundamental and second natural frequencies and also in bending stiff corresponding to untwisted second natu-ral frequency.

Torsion stiff (2-D view) ψ

Mode 1 Mode 2

15°

30°

45°

(a)

Torsion stiff (3-D view)

ψ Mode 1 Mode 2

15°

30°

45°

(b) Fig. 7. Effect of twist on mode shapes: (a) 2D View; (b) 3D View of graphite-epoxy torsion stiff ([ ± 45°/ m 45°]s) composite conical shells with mid-plane delamination, considering n = 8, Ω = 0.0, d/L = 0.5, h = 0.0004, s/h = 1000, L/s = 0.7, θo = 45°, θv = 20°.

Bending stiff (2-D view) ψ

Mode 1 Mode 2

15°

30°

45°

(a)

Bending stiff (3-D view) ψ

Mode 1 Mode 2

15°

30°

45°

(b) Fig. 6. Effect of twist on mode shapes: (a) 2D View; (b) 3D View of graphite-epoxy bending stiff ([0°2/ ± 30°]s) composite conical shells with mid-plane delamination, considering n = 8, Ω = 0.0, d/L = 0.5, h = 0.0004, s/h = 1000, L/s = 0.7, θo = 45°, θv = 20°.

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6. Conclusions

The finite element formulation presented in this paper can be successfully applied to analyse the free vibration character-istics of undelaminated and delaminated composite conical shells for any particular laminate configuration. In general, at stationary condition, NDFF is found to decrease with the in-crease of twist angle for both delaminated and undelaminated bending stiff and torsion stiff configurations. At rotating con-dition, non-dimensional fundamental frequencies of delami-nated composite laminates with bending stiff configuration are found to decrease with the increase of twist angle, while there is no significant trend observed for the same in case of torsion stiff. As the location of single delamination changes its posi-tion across thickness, the mid-plane (i.e., at h´/h = 0.5) is iden-tified as the plane of symmetry depicting the mirror image values of NDFF for torsion stiff and bending stiff conical shells at stationary condition. NDFF is found to attain a mini-mum value at relative position, h´/h = 0.5 for twisted cases of torsion stiff and bending stiff laminates. For both the cases at stationary condition, NDFF for both twisted and untwisted conical shells are identified to increase as the delamination moves towards the free end. The fundamental frequency cor-responds to the first torsion for both bending stiff and torsion stiff configuration under twisted condition. The first span wise bending is observed in torsion stiff configuration at stationary condition corresponding to untwisted fundamental and second natural frequencies and also in bending stiff corresponding to untwisted second natural frequency. The non-dimensional frequencies obtained are the first known results which could serve as reference solutions for the future investigators.

Nomenclature------------------------------------------------------------------------

Rx : Radius of curvature in x-direction Ry : Radius of curvature in y-direction Rxy : Radius of twist Ψ : Twist angle Ω : Non-dimensional speed of rotation (Ω′/ ωo) Ω′ : Actual angular speed of rotation ωo : Fundamental frequency of a non-rotating

shell ρ : Mass density L : Length a : Crack length bo : Reference width ν : Poisson’s ratio h : Thickness d : Distance of centerline of delamination from

clamped (fixed) end θv : Vertex angle θo : Base subtended angle of cone E1, E2 : Elastic moduli along 1 and 2 axes G12, G13, G23 : Shear moduli along 1-2, 1-3 and 2-3 planes [M] : Global mass matrix

[K] : Elastic stiffness matrix [Kσ] : Geometric stiffness matrix δ : Global displacement vector λ : Non-dimensional frequency uj, vj, wj : Nodal displacements u´j, v´j, w´j : Mid-plane displacements θx, θy : Rotation about x and y axes Q : Transverse shear resultants [A] : Extension coefficient [B] : Bending-extension coupling coefficient [D] : Bending stiffness coefficients k : Curvature vector N : In-plane stress-resultants M : Moment resultants ε : Strains vector η, ξ : Local natural coordinates of the element x, y, z : Local coordinate axes (shell coordinate sys-

tem) n : Number of layers L/s : Aspect ratio ω : Natural frequency of rotating shell ND : No delamionation or undelaminated case NDFF : Non-dimensional fundamental natural fre-

quency NDSF : Non-dimensional second natural frequency

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Sudip Dey is a research scholar in Me-chanical Engineering Department, Jadavpur University, Kolkata, India. His basic research interests are mechanics of composites, structural health monitoring, computational mechanics and modelling, functionally graded materials and impact mechanics. He has more than 10 years

industry and research experience. He is also actively engaged in various industrial and research projects. He has published several papers in reputed international journals.


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