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A CRITICAL APPRAISAL OF THE
PROPERTIES OF SCC WITH BLENDED
CEMENT
Sakshi Gupta1, Ankit Batra2
1 Assistant Professor, Department of Civil
Engineering, ASET, Amity University, Haryana, India
2Assistant Professor, Department of Civil
Engineering, ASET, Amity University, Haryana, India
ABSTRACT Concrete is the most important and versatile engineering material and with increase in trend towards the wider use
of concrete for a number of applications in construction, there is a growing demand of concrete with higher
compressive strength. Advancement in technology demand certain properties of the concrete related to strength and
durability to be improved to a greater extent; particularly mineral admixtures are indispensible in production of
high strength concrete (HSC) for practical applications. One of the types of concrete now-a-days being used in
construction is Self Compacting Concrete (SCC) which is a paramount advancement within concrete technology
having a major impact on concrete practices.
In this view, a review was done on various properties of SCC with blended cement . The present paper explores the
recent innovations in SCC and the reviewed literature broadly signifies and focuses on use of innovative materials
in SCC and their effect on fresh, mechanical, non-destructive, sulphate and chloride attack properties of SCC to find
out the advantages and disadvantages of using SCC in practice. The reviewed literature indicates broad variation in
behavior and performance of various properties of SCC containing different innovative materials.
Keywords: Blended cement, Compressive strength, Durability, Self Compacting Concrete, Workability
1. INTRODUCTION
Cementit ious materials made of Port land cement are the composite materials with utmost significance in the
construction industry due to their enormous applications. The increasing world population and tremendous
technological & industrial advancement leading to massive infrastructure requirement has further increased the
demand of cement. Concrete being one of the most important elements for any kind of construction work; is the only
material exclusive to the construction business and hence, it is the beneficiary o f a fair proportion of the R&D
money from industry. Concrete is a nano-structured, complex, mult i-phase, composite construction material
composes primarily of aggregate (fine and coarse), cement, water, and additives if any.
One of the types of concrete now-a-days being used in construction is Self Compacting Concrete (SCC) which is a
significant advancement within concrete technology having a major impact on concrete practices. As one of the
colossal developments in concrete technology, SCC is in the p rocess of casting without imposing additional
vibrating forces, and only gravity is necessary to completely fill the mould cavity to form a uniform dense concrete.
The concept of SCC was firstly given in 1986 by Okamura, a scholar from the University of Tokyo in which he
pointed out that the reduction of Japanese skilled workers has a negative impact on the durability of the concrete
structure, and proposed developing SCC which can avoid the impact o f construction quality. SCC is a kind of
concrete which is characterized by high workability. Soon after, Ozawa, a scholar from the University of Tokyo,
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carried out the study of self-compacting concrete, and made up SCC successfully in 1988 [1-3]. Thus, SCC is widely
recognized as a high-performance concrete which introduces benefits in workab ility, durability, reductions of labor
cost and higher strength properties compared to those of normally v ibrated concrete. It involves not only high
deformability but also resistance to segregation between coarse aggregate and mortar when concrete flow through
confined zone of reinforcing bars. Filling ability, passing ability and segregation resistance are the fundamental fresh
properties for SCC. It can be used for in-situ applications as well as fo r precast production. SCC has different
proportions as compared to conventional concrete in a way that SCC has more fine aggregates as compared to
course aggregates and super plasticizer can be used to enhance the workability. To check the workability of SCC
mix various tests are performed such as slump flow, V funnel, U box, L box, and J ring. To ensure high fluid ity,
resistance to segregation and bleeding problems at some stage in transportation and placing, use of high amount of
fine materials and viscosity modify ing admixtures(VMA) have been recommended by the researchers. Cement
content is decreased to make concrete economical and environment friendly. Supplementary cementitious materials
(SCM) are used as its replacement such a fly ash, silica fume, metakaolin, iron slag, rice husk ash, ground
granulated blast furnace slag (GGBFS) etc. Therefore, use of these types of mineral additives in SCC will make it
possible, not only to decrease the cost of SCC but also to increase its long-term performance.
Basic recommendations to achieve self compactibility are:
(a) Limited coarse aggregate content.
(b) Limited fine aggregate content in mortar.
(c) Low water/powder ratio.
(d) High dosage of super plasticizer.
The EFNARC [4, 6] provides the need for workability which should be satisfied to fall under the category of SCC.
According to Mehta et al. [5] the three fundamental elements for supporting an environmentally-friendly concrete
technology for sustainable development are the conservation of primary materials, the enhancement of the durability
of concrete structures, and a holistic approach to the technology.
2. BLENDED CEMENT
Blended cement is a uniform blend obtained by mixing OPC with mineral admixtures or additives like fly ash, slag
or silica fumes. Blended cements are now being considered superior as compared to conventional OPC category of
cements. They are being manufactured and used at a large scale in many countries including Ind ia. Presently in India,
about 30% of the total production is blended cement. With the advanced applications there are various advantages of
blended cement which can be summarized as follows:
It reduces water demand thereby reducing the w/c ratio.
It improves workability for the same water content.
The blended cements are finer as compared to the OPC and have improved durability and reduced
permeability in concrete.
Blended cements are obtained by adding admixtures or other addit ives to OPC and the energy is being
saved to large extend during this process of production.
By using the industrial wastes and other resources, the natural minerals like lime, stone, clay, silica, etc
are conserved.
B y r e d u c i n g t h e p r o d u c t i o n o f cement; pollution is controlled as cement is an energy
intensive product. It has been estimated that 7% of total present pollution is only due to cement production
which can proportionately be reduced if more blended cement is used.
3. GGBFS (ALCCOFINE)
Alccofine is a specially processed product based on slag of high g lass content with h igh reactiv ity obtained throug h
the process of controlled granulation. The raw materials are composed primary of low calcium silicates. The
processing with other select ingredients results in controlled particle size distribution (PSD). The computed blain
value based on PSD is around 12000cm2/gm and is t ruly u ltra-fine. Due to its unique chemistry and ultra-fine
particle size, alccofine provides reduced water demand for a given workability, even up to 70% rep lacement level as
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per requirement. Alccofine also consumes by product calcium hydroxide from the hydration of cement to form
additional C-S-H gel, similar to pozzolans .
4. LITERATURE REVIEW
4.1 Fresh Properties
Boukendak dji et al. (2012) examined the inclusion of granulated blast furnace slag by substitution to cement and
found it to be very beneficial for fresh self-compacting concrete. Five mixes were prepared with 0%, 10%, 15%,
20%, and 25% cement replacement by blast furnace slag and two types of super plasticizer were added. One was
polycarboxylate based super plasticizer (SP1) and another was naphthalene sulphonate based super plasticizer (SP2).
Tests were conducted for fresh properties such as flowability, passing ability and segregation resistance. The fresh
concrete compositions are shown in Table 1 [7].
Table 1: Fresh Concretes Compositions [7]
Mixture SCC1 SCC2 SCC3 SCC4 SCC5
Cement 465 420 397 374 352
Slag (%)
(kg/m3)
0 10 15 20 25
0 44 66 88 110
Coarse aggregate (3/8) (kg/m3) 280 280 280 280 280
Coarse aggregate (8/15) (kg/m3) 560 560 560 560 560
Fine aggregate (kg/m3) 867 867 867 867 867
Water (kg/m3) 186 185 185 185 185
Super Plasticizer SP1 (%)
(kg/m3)
1.6 1.6 1.6 1.6 1.6
7.44 7.42 7.40 7.39 7.38
SP2 (%) 1.8 1.8 1.8 1.8 1.8
(kg/m3) 8.37 8.35 8.33 8.32 8.32
Note: SP1: polycarboxylate based super plasticizer
SP2: naphthalene sulphonate based super plasticizer.
With the experiments conducted, it was predicted that SP1 gave more workability and acceptable values of all fresh
properties as suggested by EFNARC [6] at all ages to concrete mixes than SP2. The optimum content of blast
furnace slag was found to be 15%.
Khaleel et al. (2011) studied the effect of coarse aggregate properties on self-compacting concrete. They used three
types of coarse aggregates namely crush gravel, uncrushed gravel and crush limestone. Slump flow, U-Box, V-
Funnel and L-Box tests were performed to determine workab ility of concrete mix [8]. Twelve various mixes were
prepared as shown in Table 2. Table 2: Mixes involved in the study [8]
Mix
No.
C
(kg/m3)
MK
(kg/m3)
W(kg/m3) SP (% of
cement
weight)
S(kg/m3) CA(kg/m
3) CA type CA
max.
size
CU10 500 0 170 0.85 865 885 uncrushed 10
CU20 500 0 170 0.80 865 885 uncrushed 20
C10 500 0 172 0.95 865 885 crushed 10
C20 500 0 172 0.90 865 885 crushed 20
CL10 500 0 172 1.00 865 885 limestone 10
CL20 500 0 172 0.95 865 885 limestone 20
MU10 450 0 175 1.70 865 885 uncrushed 10
MU20 450 0 175 1.65 865 885 uncrushed 20
MC10 450 0 175 1.85 865 885 crushed 10
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MC20 450 0 175 1.80 865 885 crushed 20
ML10 450 0 173 1.80 865 885 limestone 10
ML20 450 0 173 1.75 865 885 limestone 20
Note: W is water that is used in the mixes.
Various figures 1, 2, 3 and 4 indicate T50 time, V-Funnel time, blocking ratio and U-Box height difference.
Fig.1: Tf and Tf5 min (sec.) for all mixes Fig.2: Time required passing (50 cm Dia.) Circle
Fig.3: Tf and Tf5 min (sec.) for all mixes Fig.4: Results of BR for all mixes
It has been concluded that flowability decreases with the use of crushed aggregates and increasing the maximum
size of coarse aggregate with the same dose of superplasticizer and water-powder rat io. A partial replacement of
cement by 10% metakaolin leads to a decrease in flowability and an increase in viscosity.
Siddique (2011) prepared a report on results of various fresh properties of SCC. The various tests like Slump flow,
U-Box, L-Box, V-Funnel and j-ring were performed on five mixes of concrete. Class F Fly ash was used as a
supplementary cementit ious material with 15%, 20%, 25%, 30%, and 35% cement replacement by weight. A
polycarboxylic ether based superplasticizer complying to ASTM C 494 type F was used. Slump flow time (T50 time)
for all mixes was less than 4.5 seconds. All the other properties were acceptable as per EFNARC standard. The
various results were given as in the Table 3 [9].
Table 3: Fresh Properties of SCC mixes [9]
Mix Slump Flow J-Ring V-Funnel L-Box U-Box
Dia.
(mm)
T50cm
(s)
Dia.
(mm)
h2-h1
(mm)
T10s
(s)
T5min
(s)
T400mm
(s)
T600mm
(s) TL (s) (h2/h1)
(h1-h2)
(mm)
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SC
C1
673.3 4.5 586.7 2.3 7.5 15 3.5 8.3 11.9 0.89 20
SC
C2
690.0 3.0 580.0 6.7 4.5 5.1 1.4 2.4 3.5 0.95 10
SC
C3
603.3 4.4 540.3 37.0 5.2 7.6 0.5 1.3 2.4 0.85 40
SC
C4
673.3 3.0 626.7 3.0 6.1 9.5 1.2 2.2 4.0 0.95 5
SC
C5
633.3 4.0 556.7 7.0 10.0 18.5 2.8 4.8 6.9 0.92 20
Halit Yazıcı (2008) replaced the cement with Class C Fly ash and silica fume in various proportions. Total powder
content was 600 kg/m3. Nine different concrete mixes were p repared including one control mix. In H series, cement
was replaced as 30%, 40%, 50% and 60% by weight of fly ash. In HS series silica fume and fly ash both
replacements are implemented. Silica fume replacements has been made at const ant ratio (10%) while fly ash was
replaced in the same manner such as 30%, 40%, 50% and 60%. Water/binder ratio was kept constant as
0.28.Apolycarboxylate based superplasticizer confirming the standard of ASTM C 494 Type F was used. It was
observed that slump flow vary between 700 mm to 825 mm. In H series T50 t ime increases with increased content
of fly ash. All concrete mixes confirm the fresh properties suggested by EFNARC except H50 and H60 mixtures.
Various properties of fresh concrete were given as shown in Table 4 [10].
Table 4: Properties of Fresh Concrete [10]
Series FA (% ) SF (% ) Flow (mm) T50 (s) V-box(s) Air Temp.
(C)
C 0 0 710 3.5 20 30
H30 30 0 785 3.5 18 25
H40 40 0 750 4.5 23 27
H50 50 0 800 5 42 24
H60 60 0 780 7.5 35 18
HS30 30 10 825 3.5 12 30
HS40 40 10 765 4 18 29
HS50 50 10 775 3.5 19 26
HS60 60 10 780 4 16 30
4.2 Mechanical & Non-Destructive Properties
Suthar and Shah (2013) examined the strength development of high strength concrete containing Alccofine and fly
ash as cement replacement. Class F fly ash in various proportions 0 %, 20%, 25%, 30%, 35% and Alccofine as 0%,
4%, 6%, 8%, 10%, 12%, and 14% by weight of cement was rep laced. Water b inder rat io was fixed to 0.4 and a new
generation polycarboxylic ether based super plasticizer was introduced. The total binder content was 425 kg/m3.
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Compressive strength was determined at 56 days. The ternary system such as cement-fly ash-Alccofine concrete was
found to have more compressive strength at all ages when compared to concrete made with fly ash and Alccofine
alone. The mix composition and results studied were as shown in Table 5, 6 and 7 [12].
Table 5: OPC +Alccofine (W/C=0.4, Water =170 Kg)
Mix No. Materials Strength (MPa)
OPC (kg) ALCCOFINE (kg)
1 100% 425.0 0% 0.0 32.1
2 96% 408.0 4% 17.0 35.41
3 95% 387.6 5% 20.4 37.94
4 94% 364.3 6% 23.3 40.44
5 93% 338.8 7% 25.5 44.81
6 92% 311.7 8% 27.1 41.24
7 91% 283.7 9% 28.1 34.14
8 90% 255.3 10% 28.4 34.09
9 89% 227.2 11% 29.1 33.15
Table 6: OPC+Flyash (W/C=0.4, Water =170 kg)
Mix No. Materials Strength (MPa)
OPC (kg) FLYASH (kg)
10 100% 425.0 0% 0.0 32.1
11 80% 340.0 20% 85.0 41.5
12 75% 255.0 25% 85.0 45.7
13 70% 178.5 30% 76.5 40.2
14 65% 116.0 35% 62.5 38.6
Table 7: OPC+ Alccofine + Flyash (W/C=0.4, Water =170 kg)
Mix No. Materials Strength (MPa)
OPC (kg) ALCCOFINE (kg) FLYASH (kg)
15 100% 425.0 0% 0 0% 0.0 32.1
16 70% 297.5 6% 25.5 20% 85.00 41.60
17 65% 276.25 6% 25.5 25% 106.25 42.49
18 78% 331.5 6% 25.5 30% 127.50 40.06
19 76% 323.0 7% 29.75 20% 85.00 43.84
20 73% 310.25 7% 29.75 25% 106.25 50.74
21 71% 301.75 7% 29.75 30% 127.50 42.39
22 70% 297.50 8% 34.00 20% 85.00 37.78
23 65% 276.25 8% 34.00 25% 106.25 40.19
24 78% 331.5 8% 34.00 30% 127.50 36.42
Gritsada and Makul (2013) investigated the properties of SCC comprising Portland cement (OPC), untreated rice
husk ash (RHA) and pulverized fuel ash (FA) as ternary combinations. RHA and FA were used as a replacement of
20% or 40% by weight of cement. Total powder content was 550 kg/m3.
It was observed that ultrasonic pulse
velocity decreased with increase of RHA and FA content. Mix proportions of SCC and results for UPV test were as
shown in Table 8 which is also depicted by the graph in Figure 5 [11].
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Table 8: Mix proportions of SCC and results for UPV test
Mix Materials (kg/m3) HRWR
(% ) Cementitious Aggregate
Total
powder
Cement Rice husk
ash
Pulverized
fuel ash
Fine Coarse
Control 550 550 0 0 813 708 2.0
RHA20 550 440 110 0 813 708 2.0
RHA40 550 330 220 0 813 708 2.0
FA20 550 440 0 110 813 708 2.0
FA40 550 330 0 220 813 708 2.0
RHA10FA10 550 440 55 55 813 708 2.0
RHA20FA20 550 330 110 110 813 708 2.0
Fig.5: Relation of different types of concrete with the Ultrasonic Pulse velocity (km/s)
Boukendak dji et al. (2012) studied compressive strength of self-compacting concrete replacing Portland cement
with blast furnace slag. They prepared five mix proportions, of which one is control, and four were prepared by
replacing cement with 10%, 15%, 20% and 25% of b last furnace slag. Po lycarboxylate based superplasticizer and
naphthalene sulphonate based super plasticizers were used. It was observed that out of these polycarboxylate based
superplasticizer concrete mix gave higher compressive strength at all ages. Compressive strength decreases with
increase of slag content at early ages when compared to vibrated concrete but it become less important at later ages
(56 and 90 days). Variation of compressive strength was shown as below in figure 6 [13].
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Fig.6: Variation of compressive strength (MPa) with concrete age (days)
Siddique et al. (2012) studied the influence of water/powder rat io on strength properties of self compacting concrete
containing coal fly ash and bottom ash. Fine aggregates were replaced by coal bottom ash while cement was
replaced with fly ash. Twenty concrete mixes were prepared with varying percentage of bottom ash as 0%, 10%,
20% and 30% and fly ash as cement replacement from15% to 35%. Total powder content was 550 kg/m3. Mix
compositions of concrete were summarized as shown below in Table 9and 10 while the Figures 7, 8 and 9
respectively gives the strength variations versus the water/powder rat io with d ifferent bottom ash contents at ag es of
28, 90 and 365 days [14].
Table 9: Mix composition for 0% and 10% bottom ash mixes
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Table 10: Mix Composition for 20% and 30% bottom ash mixes
Fig: 7 Fig. 8
Fig: 9
Fig. 7-9: Strength variations versus the water/powder ratio with different bottom ash contents at ages of 28,
90 and 365 days respectively.
They concluded that there was increase in strength on decrease of w/p ratio from 0.439 to 0.414 for 0% bottom ash,
0.5 to 0.47 for 10% bottom ash, 0.58 to 0.51 for 20% bottom ash and 0.620 to 0.546 for 30% bottom ash. We have
found the fly ash dose 25% to 30% and bottom ash up to 20% as an optimum dose.
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4.3 Chloride attack and Sulphate attack
Kannan and Ganesan (2014) studied the chloride and chemical resistance of SCC containing rice husk ash (RHA)
and Metakaolin (MK). The durability properties of seventeen various mixes were studied. Specimens were exposed
to 5% hydrochloric acid and 5% sulfuric acid solutions. In acidic environment cement blended with RHA and a
combination of MK and RHA showed improved properties over unblended SCC while SCC blended with
metakaolin showed unsatisfactory performance. For both sulfuric and hydrochloric acid, the minimum weight loss
was obtained in SCC blended with MK, RHA + MK and RHA at rep lacement levels of 5% for MK, 40% for RHA +
MK and 25% for RHA [15].
Siad et al. (2013) studied the effect of sodium sulfate environment on the behavior of SCCs with d ifferent types of
mineral addit ions. The Limestone filler, fly ash and natural pozzolana were the three mineral admixtures which were
investigated and the results were compared with vibrated concrete. Specimens were immersed in 5% Na2SO4
solution for 720 days. The penetration depth was determined using SEM–EDS. It was concluded that low strength
vibrated concrete or SCC mixtures with limestone filler, could not be recommended in a rich sodium sulfate
environment. Also the incorporation of natural pozzolana and fly ash as in SCC seem to be beneficial [16].
Dinak ar et al. (2008) studied the durability properties of SCC with high volume replacements of fly ash. Five mixes
of normally v ibrated concrete and eight mixes of fly ash self compacting concrete of equivalent strength with fly ash
percentage as 0%, 10%, 30%, 50%, 70%, and 85% were prepared. Crust granite with maximum grain size o f 12mm
was used as coarse aggregates and commercially availab le sulphonated naphthalene formaldehyde was used as a
water reducer. To assess the chloride permeability, a test was conducted as per ASTM C 1202. A potential
difference of 60 V DC was maintained across the specimen. The total charge passed for 6 hour was measured which
indicate the degree of resistance to chloride ion penetration. It was observed that high volume of fly ash leads to
increase the amounts of tri-calcium aluminates. Chloride ions react with C3A and thus consequently less free
chloride has left to initiate the corrosion process. As alumina content increases the total charge decreases. Various
figures 10 (a) , (b) and (c) indicate the variat ion of total charge passed versus resistivity, initial current, and alumina
content respectively [17].
Fig. 10(a)
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Fig.10 (b) Fig. 10 (c)
Fig.10 (a), (b) and (c): Variation of total charge passed versus resistivity, initial current, and alumina content,
respectively.
5. DISCUSSIONS AND CONCLUSIONS
With the study of the various researches carried out on the SCC, the following points were concluded:
Polycarboxylate based super plasticizer gave more workability and acceptable values of all fresh properties
as suggested by EFNARC [6] at all ages as compared to naphthalene sulphonate based super plasticizer.
The optimum content of blast furnace slag was found to be 15% [7].
It was observed that out of these polycarboxylate based superplasticizer concrete mix gave h igher
compressive strength at all ages [7,13].
It was concluded that the flowability decreases with the use of crushed aggregates and increasing the
maximum size of coarse aggregate with the same dose of superplasticizer and water-powder rat io. A part ial
replacement of cement by 10% metakaolin leads to a decrease in flowability and an increase in viscosity [8].
The ternary system such as cement-fly ash-Alccofine concrete was found to have more compressive
strength at all ages when compared to concrete made with fly ash and Alccofine alone [12].
Strength with 7% alccofine was optimized which was 44.81 MPa as compared to other percentages of
alccofine added and also much higher than the control mix (32.1 MPa) [12].
Compressive strength with 25% replacement with fly ash was found to be optimized as compared to
the control mix ( 21.1 MPa) and other percentage of replacement with OPC [12].
Compressive strength decreased with increase of slag content at early ages when compared to vibrated
concrete but it became less important at later ages (56 and 90 days) [13].
With the various experiments conducted, it was concluded that there was increase in strength on decrease
of w/p ratio from 0.439 to 0.414 for 0% bottom ash, 0.5 to 0.47 for 10% bottom ash, 0.58 to 0.51 for 20%
bottom ash and 0.620 to 0.546 for 30% bottom ash. We have found the fly ash dose 25% to 30% and
bottom ash up to 20% as an optimum dose [14].
It was concluded that low strength vibrated concrete or SCC mixtures with limestone filler, could not be
recommended in a rich sodium sulfate environment. Also the incorporation of natural pozzo lana and fly ash
as in SCC seem to be beneficial [16].
It was observed that high volume of fly ash leads to increase the amounts of tri-calcium aluminates. As
alumina content increases the total charge decreases [17].
Also, various advantages and disadvantages were seen which can be summarized as below:
A. Advantages
(a) No vibrations are needed during placement of concrete.
(b) Concreting time is reduced.
(c) Noise level is reduced.
(d) Fewer workers are required.
(e) High quality can be achieved, regardless the skill of the workers.
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(f) Good quality concrete finish can be achieved.
(g) Placement of concrete is easier.
B. Disadvantages
(a) There is no established mix design procedure as yet.
(b) Mix must be specially designed based on material availability and required specifications.
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