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A danish company - RFHHArfhha.org/images/pdf/event/Oxygen_and_Nitrogen... · Oxygen and Nitrogen...

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OXYMAT A/S Oxygen and Nitrogen Generator Systems Worldwide Manufacturer of PSA gas generators with long-term experience within O2 and N2 Specialist in on site PSA (pressure Swing Adsorption ) Oxymat A/S A danish company © RFHHA. All rights reserved
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Page 1: A danish company - RFHHArfhha.org/images/pdf/event/Oxygen_and_Nitrogen... · Oxygen and Nitrogen Generator Systems Worldwide Manufacturer of PSA gas generators ... H2O, CO, CO2 or

OXYMAT A/SOxygen and Nitrogen Generator Systems

Worldwide Manufacturer of PSA gas generators with long-term experience within O2 and N2

Specialist in on site PSA (pressure Swing Adsorption )

Oxymat A/SA danish company

© RFHHA. All rights reserved

Page 2: A danish company - RFHHArfhha.org/images/pdf/event/Oxygen_and_Nitrogen... · Oxygen and Nitrogen Generator Systems Worldwide Manufacturer of PSA gas generators ... H2O, CO, CO2 or

OXYMAT A/SOxygen and Nitrogen Generator Systems

We separate air for life

•Protect the environment

•Focused development

•Quality in all what we do

•Excellence After sales / service

•Courage

•Dynamics

Oxymat A/SA Danish company

with international values

© RFHHA. All rights reserved

Page 3: A danish company - RFHHArfhha.org/images/pdf/event/Oxygen_and_Nitrogen... · Oxygen and Nitrogen Generator Systems Worldwide Manufacturer of PSA gas generators ... H2O, CO, CO2 or

OXYMAT A/SOxygen and Nitrogen Generator Systems

» Oxygen Generator Systems

» Nitrogen Generator Systems

» Oil and Water Separator

» Oxygen Cylinder Filling Station

» Oxygen High Pressure Compressors

» Monitoring Control System

Product Groups

© RFHHA. All rights reserved

Page 4: A danish company - RFHHArfhha.org/images/pdf/event/Oxygen_and_Nitrogen... · Oxygen and Nitrogen Generator Systems Worldwide Manufacturer of PSA gas generators ... H2O, CO, CO2 or

OXYMAT A/S

Oxygen and Nitrogen Generator Systems

The contents of atmospheric air

ARGON

OXYGEN

NITROGEN

• Nitrogen - 78%

• Oxygen - 20.9%

• Argon - 0.9%

• CO2 - 0.02%

• Other gasses:

Hydrogen, neon, helium,

krypton and xenon

© RFHHA. All rights reserved

Page 5: A danish company - RFHHArfhha.org/images/pdf/event/Oxygen_and_Nitrogen... · Oxygen and Nitrogen Generator Systems Worldwide Manufacturer of PSA gas generators ... H2O, CO, CO2 or

OXYMAT A/S

Oxygen and Nitrogen Generator Systems

•If there is concentration of

H2O, CO, CO2 or HC( Residual oil from compressor )

The molecular sieve will adsorb these elements,

before unwished gases will be adsorbed

result

reduced performance

•The feed air in quality must comply with ISO

specification 8573-1:2001 class 1.4.1

PSA Generator - and quality of air in

© RFHHA. All rights reserved

Page 6: A danish company - RFHHArfhha.org/images/pdf/event/Oxygen_and_Nitrogen... · Oxygen and Nitrogen Generator Systems Worldwide Manufacturer of PSA gas generators ... H2O, CO, CO2 or

OXYMAT A/S

Oxygen and Nitrogen Generator Systems

•Basic “strokes” of the PSA plant:

•Pressurization/adsorption

•Equalisation

•Exhaust/purge.

PSA Generator Basis function

© RFHHA. All rights reserved

Page 7: A danish company - RFHHArfhha.org/images/pdf/event/Oxygen_and_Nitrogen... · Oxygen and Nitrogen Generator Systems Worldwide Manufacturer of PSA gas generators ... H2O, CO, CO2 or

OXYMAT A/S

Oxygen and Nitrogen Generator Systems

• The adsorbent we use for N2 removal is Zeolite

The Zeolite works through an electrostatic

reaction and has a micro-pore system to increase

the contact surface. Zeolite is subjected to an Ion-

exchange in the production-phase to reach the

requested properties.

PSA Generator O2 production

© RFHHA. All rights reserved

Page 8: A danish company - RFHHArfhha.org/images/pdf/event/Oxygen_and_Nitrogen... · Oxygen and Nitrogen Generator Systems Worldwide Manufacturer of PSA gas generators ... H2O, CO, CO2 or

OXYMAT A/S

Oxygen and Nitrogen Generator Systems

• The lifetime cycle of the Molecular sieve charge

in a PSA plant is normally approx. 40000 hours.

( 5 years 12 h / Day = 20.000 Hours )

PSA Generator and lifetime

• Molecular sieve do not stop working by itself (no

wear and tear), unless mechanical defects occur ,

bad air quality, defect valves, pressuredrop ect.

© RFHHA. All rights reserved

Page 9: A danish company - RFHHArfhha.org/images/pdf/event/Oxygen_and_Nitrogen... · Oxygen and Nitrogen Generator Systems Worldwide Manufacturer of PSA gas generators ... H2O, CO, CO2 or

Oxymat Medical Oxygen Systems

Oxymat A/S

Oxygen and Nitrogen Generator Systems

© RFHHA. All rights reserved

Page 10: A danish company - RFHHArfhha.org/images/pdf/event/Oxygen_and_Nitrogen... · Oxygen and Nitrogen Generator Systems Worldwide Manufacturer of PSA gas generators ... H2O, CO, CO2 or

Medical PSA Systems

…to Large PSA units installed on site

Oxymat A/S

Oxygen and Nitrogen Generator Systems

• Design Purity is 95 % +/- 1%

• Outlet pressure from PSA unit is 4 bar(g); can be modified

• All systems can be expanded with cylinder filling options

• Connectable with hospital piping system

© RFHHA. All rights reserved

Page 11: A danish company - RFHHArfhha.org/images/pdf/event/Oxygen_and_Nitrogen... · Oxygen and Nitrogen Generator Systems Worldwide Manufacturer of PSA gas generators ... H2O, CO, CO2 or

The O2 System in principal

Oxygen and Nitrogen Generator Systems

Oxymat A/S

The system consists of (from left to right):• Heavy duty screw compressor (Boge)• Refrigeration Dryer with sub- and micro filtration down to 0,1 micron• Active Coalescing Tower for 100 % oil removal with micro filtration• Air receiver in proper sizing• PSA Oxygen Generator with PLC-control and oxygen monitor• Oxygen Receiver• Micro and bacterial filtration

All systems can be expanded with an oxygen compressor up to 200 bar(g) and filling stations for oxygen cylinders © RFHHA. All rights reserved

Page 12: A danish company - RFHHArfhha.org/images/pdf/event/Oxygen_and_Nitrogen... · Oxygen and Nitrogen Generator Systems Worldwide Manufacturer of PSA gas generators ... H2O, CO, CO2 or

OXYMAT A/S FASANVEJ 18-20 3200 HELSINGE PHONE: +45 48797811 FAX: +45 48797813 E-MAIL: [email protected]

MANUFACTURER OF ONSITE OXYGEN & NITROGEN GENERATOR SYSTEMS

Medical upgrade kit

Oxymat A/S

Oxygen and Nitrogen Generator Systems

Difference between generator for industrial and medical use.

Consist of:

• additional air filtration (position 9-10-11)

• product filtration (position 22-23)

© RFHHA. All rights reserved

Page 13: A danish company - RFHHArfhha.org/images/pdf/event/Oxygen_and_Nitrogen... · Oxygen and Nitrogen Generator Systems Worldwide Manufacturer of PSA gas generators ... H2O, CO, CO2 or

Additional Air Filtration

Oxymat A/S

Oxygen and Nitrogen Generator Systems

In case a screw compressor is used, air supply must be

supplemented with “coal tower”

Coal tower – activated carbon filter

• To remove the oil carry over from compressor

• Has an oil indicator and is followed by dust filter for

particle removal

© RFHHA. All rights reserved

Page 14: A danish company - RFHHArfhha.org/images/pdf/event/Oxygen_and_Nitrogen... · Oxygen and Nitrogen Generator Systems Worldwide Manufacturer of PSA gas generators ... H2O, CO, CO2 or

OXYMAT A/S FASANVEJ 18-20 3200 HELSINGE PHONE: +45 48797811 FAX: +45 48797813 E-MAIL: [email protected]

MANUFACTURER OF ONSITE OXYGEN & NITROGEN GENERATOR SYSTEMS

Product Filtration

Oxymat A/S

Oxygen and Nitrogen Generator Systems

Product gas from buffer tank is filtered by the following filters before

it is delivered to point of use:

• Bacterial sterile filter

• Active coal filter

© RFHHA. All rights reserved

Page 15: A danish company - RFHHArfhha.org/images/pdf/event/Oxygen_and_Nitrogen... · Oxygen and Nitrogen Generator Systems Worldwide Manufacturer of PSA gas generators ... H2O, CO, CO2 or

Design your own system

Oxygen filling station (OFS) fills cylinders with oxygen under 150 to 200 barpressure.

1st Step: Add Oxygen filling station

Oxygen and Nitrogen Generator Systems

Oxymat A/S

The unit can be placed outside thehospital. Oxygen cylinders filled herecan then be deliver to a hospital or anumber of hospitals.

Include OFS to your unit and fillsyour own cylinders in the time of lowconsumption; then use the cylindersas a backup or during peakconsumption

© RFHHA. All rights reserved

Page 16: A danish company - RFHHArfhha.org/images/pdf/event/Oxygen_and_Nitrogen... · Oxygen and Nitrogen Generator Systems Worldwide Manufacturer of PSA gas generators ... H2O, CO, CO2 or

Design your own system

2nd Step: Concept Solution - Frame mounted / Container Solution

Oxymat A/S

Oxygen and Nitrogen Generator Systems

Plug and Play Easy to transport

Suitable for Harsh Conditions

© RFHHA. All rights reserved

Page 17: A danish company - RFHHArfhha.org/images/pdf/event/Oxygen_and_Nitrogen... · Oxygen and Nitrogen Generator Systems Worldwide Manufacturer of PSA gas generators ... H2O, CO, CO2 or

OXYMAT A/S FASANVEJ 18-20 3200 HELSINGE PHONE: +45 48797811 FAX: +45 48797813 E-MAIL: [email protected]

MANUFACTURER OF ONSITE OXYGEN & NITROGEN GENERATOR SYSTEMS

Design your own system

2nd Step: Concept Solution – Skid mounted plug and play version

Oxymat A/S

Oxygen and Nitrogen Generator Systems

All on steel plate (incl. piping, hoses, brackets, elec./drain connections)

Plug and Play Easy to transport

© RFHHA. All rights reserved

Page 18: A danish company - RFHHArfhha.org/images/pdf/event/Oxygen_and_Nitrogen... · Oxygen and Nitrogen Generator Systems Worldwide Manufacturer of PSA gas generators ... H2O, CO, CO2 or

OXYMAT A/S FASANVEJ 18-20 3200 HELSINGE PHONE: +45 48797811 FAX: +45 48797813 E-MAIL: [email protected]

MANUFACTURER OF ONSITE OXYGEN & NITROGEN GENERATOR SYSTEMS

Design your own system

2nd Step: Concept Solution – Standalone unit

Oxymat A/S

Oxygen and Nitrogen Generator Systems

Economical Easier servicing

© RFHHA. All rights reserved

Page 19: A danish company - RFHHArfhha.org/images/pdf/event/Oxygen_and_Nitrogen... · Oxygen and Nitrogen Generator Systems Worldwide Manufacturer of PSA gas generators ... H2O, CO, CO2 or

Design your own system

3rd Step: Comply your system with the ISO 10083 standard

Oxygen and Nitrogen Generator Systems

Oxymat A/S

2 line PSA system Cylinder bank backup PLC Control with display control or finger touch screenfor flow, pressure and purity control Automatic start up of the 2nd oxygen line ifconsumption is higher than the capacity of one line. Warnings are given if oxygen bank is used.

1 Oxygen generator3 Two banks of high pressure cylinders4 Source system shut-off valve6 Supply system shut-off valve

© RFHHA. All rights reserved

Page 20: A danish company - RFHHArfhha.org/images/pdf/event/Oxygen_and_Nitrogen... · Oxygen and Nitrogen Generator Systems Worldwide Manufacturer of PSA gas generators ... H2O, CO, CO2 or

OXYMAT A/S FASANVEJ 18-20 3200 HELSINGE PHONE: +45 48797811 FAX: +45 48797813 E-MAIL: [email protected]

MANUFACTURER OF ONSITE OXYGEN & NITROGEN GENERATOR SYSTEMS

Design your own system

3rd Step: Comply your system with the ISO 10083 standard

Oxygen and Nitrogen Generator Systems

Oxymat A/S

3 sources of Oxygen (2 line PSA systems and cylinder backup) The control system will automatically change over from primarysource to secondary or reserve source if malfunctioning occurs

© RFHHA. All rights reserved

Page 21: A danish company - RFHHArfhha.org/images/pdf/event/Oxygen_and_Nitrogen... · Oxygen and Nitrogen Generator Systems Worldwide Manufacturer of PSA gas generators ... H2O, CO, CO2 or

Design your own system

4th Step: Tailor made control solution

Oxymat has a highly skilled electrical engineers to design any control systemthat you require.

Oxymat A/S

Oxygen and Nitrogen Generator Systems

Examples:

• Oxymat Touch Screens are the most advanced solutions on the market.When a valve breaks down, the system detects it and immediately sends amessage to the screen.• GSM - When the system detect an error, a SMS with an error notificationwill be generated and send to your mobile.• Measuring purity, flow, pressure or additional variablesaccording to your needs• Transferring data to your system• Monitoring over internet and more…

© RFHHA. All rights reserved

Page 22: A danish company - RFHHArfhha.org/images/pdf/event/Oxygen_and_Nitrogen... · Oxygen and Nitrogen Generator Systems Worldwide Manufacturer of PSA gas generators ... H2O, CO, CO2 or

OXYMAT A/S FASANVEJ 18-20 3200 HELSINGE PHONE: +45 48797811 FAX: +45 48797813 E-MAIL: [email protected]

MANUFACTURER OF ONSITE OXYGEN & NITROGEN GENERATOR SYSTEMS

MDD, PED, ISO Quality Certificates

Oxymat A/S

Oxygen and Nitrogen Generator Systems

Our oxygen generators are CE medical certified and produced in accordance with:

• Medical Devices Directive

• Pressure Equipment Directive

• ISO 9001:2000

• ISO 13485:2003

• ISO 10083

© RFHHA. All rights reserved

Page 23: A danish company - RFHHArfhha.org/images/pdf/event/Oxygen_and_Nitrogen... · Oxygen and Nitrogen Generator Systems Worldwide Manufacturer of PSA gas generators ... H2O, CO, CO2 or

OXYMAT A/S FASANVEJ 18-20 3200 HELSINGE PHONE: +45 48797811 FAX: +45 48797813 E-MAIL: [email protected]

MANUFACTURER OF ONSITE OXYGEN & NITROGEN GENERATOR SYSTEMS

Quality assurance

Pivotal when working in the medical field

Oxymat A/S

Oxygen and Nitrogen Generator Systems

Oxymat quality system is certified by Notified Body Apragazspecialized in quality assurance in connection with gas

• Final Test – before each generator leaves our production facilityMeasurement of:

O2, CO, CO2, dew point and hydrocarbons level

© RFHHA. All rights reserved

Page 24: A danish company - RFHHArfhha.org/images/pdf/event/Oxygen_and_Nitrogen... · Oxygen and Nitrogen Generator Systems Worldwide Manufacturer of PSA gas generators ... H2O, CO, CO2 or

OXYMAT A/S FASANVEJ 18-20 3200 HELSINGE PHONE: +45 48797811 FAX: +45 48797813 E-MAIL: [email protected]

MANUFACTURER OF ONSITE OXYGEN & NITROGEN GENERATOR SYSTEMS

OXYMAT A/SOxygen and Nitrogen Generator Systems

Oxymat was founded in 1978

Jesper Sjøgren ( CEO ) joint Oxymat in 1995

Approx. 70 employees (9 people in Denmark )

We have companies in :

Denmark Headquarter

Slovakia Production plant

Oxymat A/SA Danish company

© RFHHA. All rights reserved

Page 25: A danish company - RFHHArfhha.org/images/pdf/event/Oxygen_and_Nitrogen... · Oxygen and Nitrogen Generator Systems Worldwide Manufacturer of PSA gas generators ... H2O, CO, CO2 or

OXYMAT A/S FASANVEJ 18-20 3200 HELSINGE PHONE: +45 48797811 FAX: +45 48797813 E-MAIL: [email protected]

MANUFACTURER OF ONSITE OXYGEN & NITROGEN GENERATOR SYSTEMS

OXYMAT A/SOxygen and Nitrogen Generator Systems

0

20

40

60

80

100

120

140

2006 2008 2010

Turnover

Export share 97%

Oxymat A/SA danish company

© RFHHA. All rights reserved

Page 26: A danish company - RFHHArfhha.org/images/pdf/event/Oxygen_and_Nitrogen... · Oxygen and Nitrogen Generator Systems Worldwide Manufacturer of PSA gas generators ... H2O, CO, CO2 or

OXYMAT A/S FASANVEJ 18-20 3200 HELSINGE PHONE: +45 48797811 FAX: +45 48797813 E-MAIL: [email protected]

MANUFACTURER OF ONSITE OXYGEN & NITROGEN GENERATOR SYSTEMS

OXYMAT A/SOxygen and Nitrogen Generator Systems

Oxymat A/S

Marine - Div

Sales

Service

Industry - Div

Sales

Service

Production

Plant Slovakia

Production

Project

Adm., / Finance

Sales Office China

R & D

Oxymat A/SA danish company

© RFHHA. All rights reserved

Page 27: A danish company - RFHHArfhha.org/images/pdf/event/Oxygen_and_Nitrogen... · Oxygen and Nitrogen Generator Systems Worldwide Manufacturer of PSA gas generators ... H2O, CO, CO2 or

OXYMAT A/S FASANVEJ 18-20 3200 HELSINGE PHONE: +45 48797811 FAX: +45 48797813 E-MAIL: [email protected]

MANUFACTURER OF ONSITE OXYGEN & NITROGEN GENERATOR SYSTEMS

Our customers speak for us

Oxygen and Nitrogen Generator Systems

Oxymat A/S

„ After installing a PSA generator on site in 2005, Hospital Samaritana, Bogota reduced their average monthly cost on liquid oxygen supply by 50%.“

Christian HansenProject Manager, Chaher Ltda.

„ Oxymat oxygen generator saves time and money, but most importantly itmakes our hospital independent of suppliers and it helps protecting ourenvironment.”

Prof. dr. Janoš Butinar, dr. vet. medAnimal Hospital Postojna, Slovenia

© RFHHA. All rights reserved

Page 28: A danish company - RFHHArfhha.org/images/pdf/event/Oxygen_and_Nitrogen... · Oxygen and Nitrogen Generator Systems Worldwide Manufacturer of PSA gas generators ... H2O, CO, CO2 or

On site PSA generators in

Bogota

” Hospital Samaritana, Bogota reduced

their monthly cost of liquid oxygen supply

by 50% ”

Project Manager Chaher Ltda

Christian Hansen

© RFHHA. All rights reserved


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