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A MIDDLEBY COMPANY Parts Manual Par… · 9 parts for oven panels, window (earlier production) and...

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PS540G SERIES GAS FIRED: SPL100505-PF-BD October 5, 2005 Table of Contents: Page 2 www.middleby.com email: [email protected] 1-847-741-3300 fax 1-847-741-4406 (Parts Department) Serial # Code First 4 digits - order of production Fifth digit - model specific Sixth and Seventh digit - month of production Eighth and Ninth digit - year of production Parts Manual for domestic and standard export ovens A MIDDLEBY COMPANY Starting Serial # 000160104 & after ©2005 Middleby Marshall Inc. PS540G-Double- Shown with “New Style” Front Window Assembly. Serial Tag Location with Wiring Diagrams
Transcript

PS540G SERIES GAS FIRED:SPL100505-PF-BD

October 5, 2005

Table of Contents: Page 2

www.middleby.comemail: [email protected]

1-847-741-3300 fax 1-847-741-4406 (Parts Department)

Serial # CodeFirst 4 digits - order of productionFifth digit - model specificSixth and Seventh digit - month of productionEighth and Ninth digit - year of production

Parts Manualfor domestic and standard export ovens

A MIDDLEBY COMPANY

Starting Serial # 000160104 & after

©2005 Middleby Marshall Inc.

PS540G-Double-Shown with “NewStyle” Front WindowAssembly.

Serial Tag Location

with Wiring Diagrams

2

Table of ContentsSpec Sheet .............................................................................................................................................. 3

Oven and Electrical Specifications .......................................................................................................... 6

Key Parts ................................................................................................................................................. 7

View of Oven Panels, Window and Legs (Earlier Production) ................................................................. 8

Parts for Oven Panels, Window and Legs (Earlier Production ................................................................ 9

View of Oven Panels, Window and Legs (Later Production) ................................................................. 10

Parts for Oven Panels, Window and Legs (Later Production ................................................................ 11

View of Right-hand Control Compartment .............................................................................................. 12

Parts for Right-hand Control Compartment ............................................................................................ 13

View of Blower Area ............................................................................................................................... 14

Parts for Blower Area ............................................................................................................................. 15

View of Blower/Motor Compartment ....................................................................................................... 16

Parts for Blower/Motor Compartment ..................................................................................................... 17

View of Gas Burner & Piping ................................................................................................................. 18

Parts for Gas Burner & Piping ............................................................................................................... 19

View of “Single” Belt Conveyor .............................................................................................................. 20

Parts for “Single” Belt Conveyor ............................................................................................................ 21

View of “Split” Belt Conveyor ................................................................................................................. 22

Parts for “Split” Belt Conveyor ............................................................................................................... 23

PS540G OVEN INSTALLATION KIT .................................................................................................... 24

PS540G Single Oven Option Base Kit ................................................................................................... 25

PS540G Double Oven Option Base Kit ................................................................................................. 26

PS540G Triple Oven Option Base Kit (Outriggers) ............................................................................... 27

Standard Finger Configuration ............................................................................................................... 28

Wiring Diagram, 208-240 volt 50/60 Hz, 1 Phase 3W 50141 Rev. F2 US/UK/CANADA ...................... 29

Ladder Wiring Diagram, 208-240 volt 50/60 Hz, 1 Phase 3W 50141 Rev. F1 US/UK/CANADA .......... 30

Wiring Diagram, 208-240 volt 50/60 Hz, 1 Phase 3W 52059 Rev. D DN .............................................. 31

Wiring Diagram, 208-240 volt 50/60 Hz, 1 Phase 3W 52065 Rev. D DUT ............................................ 32

Wiring Diagram, 208-240 volt 50/60 Hz, 1 Phase 3W 52053 Rev. D FR ............................................... 33

Wiring Diagram, 208-240 volt 50/60 Hz, 1 Phase 3W 52055 Rev. D GM .............................................. 34

Wiring Diagram, 208-240 volt 50/60 Hz, 1 Phase 3W 52067 Rev. D GK .............................................. 35

Wiring Diagram, 208-240 volt 50/60 Hz, 1 Phase 3W 52061 Rev. D IT................................................. 36

Wiring Diagram, 208-240 volt 50/60 Hz, 1 Phase 3W 52057 Rev. D SP ............................................... 37

Wiring Diagram, 208-240 volt 50/60 Hz, 1 Phase 3W 52063 Rev. D SW .............................................. 38

3

4

GAS INLET

ELECTRICAL JUNCTION BOX

RECOMMENDED MINIMUM CLEARANCES:Rear of Oven to Wall - 6″ (150mm)Non-control End of Oven to Wall - 0″Control End of Oven to Wall - 0″

1

2

3

2

3

3

3

1

MODEL PS540 SINGLE OVEN DIMENSIONS

MODEL PS540 DOUBLE OVEN DIMENSIONS

1

2

3

2

3

3

3

1

GAS INLET

ELECTRICAL JUNCTION BOX

RECOMMENDED MINIMUM CLEARANCES:Rear of Oven to Wall - 6″ (150mm)Non-control End of Oven to Wall - 0″Control End of Oven to Wall - 0″

5

MODEL PS540 TRIPLE OVEN DIMENSIONS

GAS INLET

ELECTRICAL JUNCTION BOX

RECOMMENDED MINIMUM CLEARANCES:Rear of Oven to Wall - 6″ (150mm)Non-control End of Oven to Wall - 0″Control End of Oven to Wall - 0″

1

2

3

2

3

3

3

1

6

PS540 SERIES OVEN SPECIFICATIONSConveyor Belt Width 32″ (813mm)

Heating Zone Length 40-1/2″ (1028mm)

Baking Area Square Feet 9 sq. ft. (0.84 sq. m.)

Overall Dimension Standard Single Oven w/Legs 80″ (2032mm) L ×

61-5/16″ (1557mm) W ×47-5/16″ (1202mm) H ×

Overall Dimension Double Oven 80″ (2032mm) L ×

61-5/16″ (1557mm) W ×60-15/16″ (1548mm) H x

Overall Dimension Triple Oven 80″ (2032mm) L x

61-5/16″ (1557mm) W ×77-1/2″ (1969mm) H ×

Weight of Single Oven 925 lb (419kg)

Shipping Weight 1,100 lb (498.3kg)

Shipping Cube Approx. 132 ft3 (3.74 m3)

Operating Range 110,000 BTU/hr(116.0 mJ/h)(27,720 kcal)(32.2 kW/hr)

Maximum Operating Temperature 550°F (287°C)

Warm-up Time 10 min.

Gas Oven Inlet Line Size 3/4″ (19mm) ID for each oven

Minimum Gas Meter Rating 450 cu.ft./hr. (12.74m3h) for 1 to 2 ovensAdd 180 cu.ft./hr (5.1m3h) for each additional oven

Minimum Gas Pipe Size Natural (must be dedicated line) 2″ (51mm) ID for 1, 2, or 3 ovens Propane (must be dedicated line) 2″ (51mm) ID for 1, 2, or 3 ovens

Gas Pressure Natural 6″ to 12″ Water Column (13.8 to 29.9 mbar) Propane 11.5″ to 12″ Water Column (28.7 to 29.9 mbar)

Gas Valve 0.75″ (19mm) ID full-flow, gas, shutoff valve installed in oven inlet gas line.A separate connection and valve must be provided for each oven.

Recirculating Air Fan One fan at 2300 RPM

Air Velocity 3000 fpm (1524 cm/sec) (Average)

Bake Time 3 min. 0 sec. Bake Time minimum30 min. 0 sec. Bake Time maximum

SERIES PS540 ELECTRICAL SPECIFICATIONSMain Blower & Control Circuit Phase Frequency Amperage Poles Wires

Elements Voltage Voltage Draw

208-240V 208-240V 1 Ph 50/60 Hz 4.1 Amp 3 Pole 3 Wire(2 hot, 1 grd)

7

KEY PARTSPS540-SERIES GAS OVEN KEY PARTS

ITEM PART NO. ENGLISH DESCRIPTION QUANTITY

1 58504 Temperature Controller 1

2 44687 Blower/Fan Motor 1

3 47797 Conveyor Drive Motor, Standard Speed 1 or 2

3A 47799 Conveyor Drive Motor, High Speed 1 or 2

3B 45017 Kit, Brushes, Springs & Caps 1

3C 50265 Pickup, Sensor 1

4 58323 Conveyor Speed Control 1

5 33812-3 Thermocouple 3

6 41647 Modulating Gas Valve 1

7 50275 Burner & Motor Assembly 1

8 50239 Ignition Control Module (kit) 1

9 See RPM Kit Blower Belt, page 17 1

10 33983 High Limit Control Module 1

11 36451 Cooling Fan 2

12 50610 Air Switch 2

13 50274 Control Valve, Gas, 1/2" 1

14 31651 Signal Amplifier 1

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24

PARTS LIST FOR SERIES PS540 GAS OVENINSTALLATION KIT

P/N 51100(Two required for double oven)(Three required for triple oven)

ITEMNO. QTY PART NO. DESCRIPTION

1 1 22361-0001 FLEXIBLE GAS HOSE, 3/4″ X 48″

2 1 55027 CONVEYOR END STOP

3 1 55028 CONVEYOR LEFT REAR STOP

4 1 50664 SERIES PS540 OWNER/OPERATOR MANUAL

2

3

5

6

1

4

PS540-Series Gas Oven Installation Parts

TYPE PS540 PS540 Single PS540 Double PS540 TripleOF Gas Oven Oven Option Oven Option Oven OptionINSTALLATION Installation Base w/15″ Legs, Base w/6″ Legs, Base w/Casters

Kit P/N Casters & Top Casters & Top & Top51100 Kit P/N Kit P/N Kit P/N

34832 34833 51139

PS540 Single Gas Oven 1 1

PS540 Double Gas Oven 2 1

PS540 Triple Gas Oven 3 1

PS540 OVEN INSTALLATIONREQUIRED KITS AND EQUIPMENT

25

PARTS LIST FOR PS540 SERIES SINGLE OVEN OPTION - BASE w/15″″″″″ LEGS & TOPP/N 34832

ITEMNO. QTY PART NO. DESCRIPTION

1 1 54606 COMPLETE BASE WELDMENT2 4 37900-0024 TOP PLATE, LEG WELDMENT, 15″ TALL3 2 22290-0009 SWIVEL CASTER W/BRAKE FLAT PLATE4 2 22290-0010 SWIVEL CASTER FLAT PLATE5 32 220373 3/8″-16 × 1″ HEX SCREW,SST6 32 21416-0001 3/8″ FLAT WASHER, SS7 32 21422-0001 3/8″ SPLIT LOCK WASHER, ZP8 4 21256-0008 SCREWS FOR TOP 10-32 × 3/8″ 18-8, SL TRUS S9 1 22450-0228 RESTRAINT CABLE ASSEMBLY

10 1 35900-0011 TOP COVER

Model PS540 Single OvenOption Base with Legs and Top

26

PARTS LIST FOR PS540 SERIES DOUBLE OVEN OPTION - BASE w/6″″″″″ LEGS, CASTERS & TOPP/N 34833

ITEMNO. QTY PART NO. DESCRIPTION

1 1 54606 COMPLETE BASE WELDMENT2 4 37900-0102 TOP PLATE, LEG WELDMENT, 6″ TALL3 2 22290-0009 SWIVEL CASTER W/BRAKE FLAT PLATE4 2 22290-0010 SWIVEL CASTER FLAT PLATE5 32 220373 3/8″-16 × 1″ HEX SCREW,SST6 32 21416-0001 3/8″ FLAT WASHER, SS7 32 A11039 3/8″ SPLIT LOCK WASHER, ZP8 4 21256-0008 SCREWS FOR TOP 10-32 × 3/8″ 18-8, SL TRUS S9 1 22450-0228 RESTRAINT CABLE ASSEMBLY

10 1 35900-0011 TOP COVER

Model PS540 Double OvenOption Base with Legs and Top

27

PARTS LIST FOR PS540 SERIES TRIPLE OVEN OPTION - BASE w/CASTERS & TOPP/N 51139

ITEMNO. QTY PART NO. DESCRIPTION

1 1 54606 COMPLETE BASE WELDMENT2 4 45209 QUAD OUTRIGGER WELDMENT3 2 22290-0009 SWIVEL CASTER, W/BRAKE FLAT PLATE4 2 22290-0010 SWIVEL CASTER, FLAT PLATE5 4 45206 INSERT,QUAD ADJUSTMENT FOOT6 4 45205 SPACER,QUAD CASTER

14 4 21256-0008 SCREWS FOR TOP 10-32 × 3/8″ 18-8, SL TRUS S15 1 22450-0228 RESTRAINT CABLE ASSEMBLY16 1 35900-0011 TOP COVER

Model PS540 Triple OvenOption Base with Outriggers and Top

28

50593 Rev. B

A = 51020 PLATE, OUTER L67

50550 PLATE, INR/COL L6 ALUZ

42410-0199 ASSY, MANIFOLD W/PERF BAFFEL AL

B = 51021 PLATE, OUTER L65

50550 PLATE, INR/COL L6 ALUZ

42410-0199 ASSY, MANIFOLD W/PERF BAFFEL AL

C = 50551 PLATE, OUTER L6 GN

50553 PLATE, INR/COL L6 GN ALUZ

50227 ASSY, MANIFOLD L6GN PERF BAFFEL

D = 35210-0536 PLATE, BLANK FULL ALUZ

STANDARD FINGER CONFIGURATION

RT TO LT IS MIRROR IMAGE OF ABOVE FINGER CONFIGURATION

CONTROL T/C AVERAGING FROM ENTRANCE & EXIT SIDES

HERTZ 60 50

FAN RPM 2050 2040

KIT RPM P/N 51077 P/N 51079

29

Wiring Diagrams (electrical schematics)

Mid

dle

by

PS

540G

Wir

ing

Dia

gra

m, 2

08-2

40 v

olt

50/

60 H

z, 1

Ph

ase

3W U

S/U

K/C

AN

AD

A50

141F

2

30

Mid

dle

by

PS

540G

Lad

der

Wir

ing

Dia

gra

m, 2

08-2

40 v

olt

50/

60 H

z, 1

Ph

ase

3W U

S/U

K/C

AN

AD

A50

141F

1

31

Mid

dle

by

PS

540G

Wir

ing

Dia

gra

m, 2

08-2

40 v

olt

50/

60 H

z, 1

Ph

ase

3W D

N52

059D

32

Mid

dle

by

PS

540G

Wir

ing

Dia

gra

m, 2

08-2

40 v

olt

50/

60 H

z, 1

Ph

ase

3W D

UT

5206

5D

33

Mid

dle

by

PS

540G

Wir

ing

Dia

gra

m, 2

08-2

40 v

olt

50/

60 H

z, 1

Ph

ase

3W F

R52

053D

34

Mid

dle

by

PS

540G

Wir

ing

Dia

gra

m, 2

08-2

40 v

olt

50/

60 H

z, 1

Ph

ase

3W G

M52

055D

35

Mid

dle

by

PS

540G

Wir

ing

Dia

gra

m, 2

08-2

40 v

olt

50/

60 H

z, 1

Ph

ase

3W G

K52

067D

36

Mid

dle

by

PS

540G

Wir

ing

Dia

gra

m, 2

08-2

40 v

olt

50/

60 H

z, 1

Ph

ase

3W IT

5206

1D

37

Mid

dle

by

PS

540G

Wir

ing

Dia

gra

m, 2

08-2

40 v

olt

50/

60 H

z, 1

Ph

ase

3W S

P52

057D

38

Mid

dle

by

PS

540G

Wir

ing

Dia

gra

m, 2

08-2

40 v

olt

50/

60 H

z, 1

Ph

ase

3W S

W52

063D

39

NOTES

40


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