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Novel Empirical Model of Rubber Bushing in Automotive Suspension System Zhang Lijun, Yu Zengliang, Yu Zhuoping College of Automotive Engineering, Tongji University Cao’an Road, 4800, 201804 Shanghai, China email: [email protected] Abstract It is very important to establish appropriate dynamical model of rubber bushing for the suspension vibration reduction, vehicle noise refinement and vehicle maneuverability enhancement. This paper aims to present a novel empirical modeling method of rubber bushing used in double wishbone suspension system. Firstly, the mathematical equations of both Berg and Dzierzek models are derived, and the theoretical methods employed to identify parameters are discussed. Secondly, static and dynamical characteristics of the rubber bushing were tested and the prediction precisions of the both models are analyzed with the parameters identified from the experimental data. Based on the detailed analysis of dynamical stiffness and damping, a novel empirical model is established, taking advantage of both Berg and Dzierzek models. The novel model can gain reasonable compromise between prediction accuracy, identification difficulty and computational effort, and it can be suitable tool for automotive chassis dynamics simulation and analysis. 1 Introduction Various rubber bushings have been used in modern automobile suspension systems, whose elasticity property and inherent damping enhance vehicle driving performance significantly. They can improve suspension kinematics and elastic kinematics by acting as elastic joints, and effectively reduce vehicle body vibration induced by road roughness. So the design and selection of rubber bushing for automotive chassis has attracted attention from scientists and engineers all over the world. It is very important to take the characteristics of rubber bushing into account, from the viewpoint of system engineering, when men design automotive suspension system, predict suspension dynamic behavior or optimize system and each component. So it has become one of the most important works to understand the mechanical properties and to establish or choose appropriate rubber bushing model for component behavior prediction and suspension dynamics analysis [1] . However, it is not an easy task. As we know, the viscoelasticity of rubber bushings is usually nonlinear and displays obvious preload, frequency, dynamic amplitude and temperature dependence. To develop a simple but effective model to represent rubber bushing dynamical properties and to use it for fast vehicle dynamics simulation is very desirable. Till now, many rubber bushing models have been built to represent 4259
Transcript
  • Novel Empirical Model of Rubber Bushing in Automotive

    Suspension System

    Zhang Lijun, Yu Zengliang, Yu Zhuoping College of Automotive Engineering, Tongji University Cao’an Road, 4800, 201804 Shanghai, China

    email: [email protected]

    Abstract It is very important to establish appropriate dynamical model of rubber bushing for the suspension vibration reduction, vehicle noise refinement and vehicle maneuverability enhancement. This paper aims to present a novel empirical modeling method of rubber bushing used in double wishbone suspension system. Firstly, the mathematical equations of both Berg and Dzierzek models are derived, and the theoretical methods employed to identify parameters are discussed. Secondly, static and dynamical characteristics of the rubber bushing were tested and the prediction precisions of the both models are analyzed with the parameters identified from the experimental data. Based on the detailed analysis of dynamical stiffness and damping, a novel empirical model is established, taking advantage of both Berg and Dzierzek models. The novel model can gain reasonable compromise between prediction accuracy, identification difficulty and computational effort, and it can be suitable tool for automotive chassis dynamics simulation and analysis.

    1 Introduction

    Various rubber bushings have been used in modern automobile suspension systems, whose elasticity property and inherent damping enhance vehicle driving performance significantly. They can improve suspension kinematics and elastic kinematics by acting as elastic joints, and effectively reduce vehicle body vibration induced by road roughness. So the design and selection of rubber bushing for automotive chassis has attracted attention from scientists and engineers all over the world. It is very important to take the characteristics of rubber bushing into account, from the viewpoint of system engineering, when men design automotive suspension system, predict suspension dynamic behavior or optimize system and each component. So it has become one of the most important works to understand the mechanical properties and to establish or choose appropriate rubber bushing model for component behavior prediction and suspension dynamics analysis [1].

    However, it is not an easy task. As we know, the viscoelasticity of rubber bushings is usually nonlinear and displays obvious preload, frequency, dynamic amplitude and temperature dependence. To develop a simple but effective model to represent rubber bushing dynamical properties and to use it for fast vehicle dynamics simulation is very desirable. Till now, many rubber bushing models have been built to represent

    4259

  • the linear viscoelastic properties, such as Maxwell model, Kelvin Voigt model, multi-parameters Maxwell model, standard linear solid model. A better description of rubber characteristics can be obtained by using a summation of Maxwell models [2, 3]; however it correspondingly increases the model parameters and the difficulty of parameters identification. To simulate frequency dependence of rubber bushing, Kari and Sjöberg [4-7] establish a fractional derivatives model, which can predict frequency dependent characteristics with two parameters. Amplitude dependence is significant for rubber components filled with carbon black. One way to simulate the amplitude effect is to adopt a friction component in addition to the elastic and viscous forces. As the commonly used linear Coulomb friction model plays jagged behavior, Berg [8] presented a more sophisticated description of friction giving more smooth friction behavior. Dzierzek [9] carried out a further trial to build radial-normal coupled model by extending linear elastic force to nonlinear regime, combined with nonlinear frequency and amplitude dependence components. All these works significantly improve the model accuracy of cylindrical, carbon black filled rubber bushings.

    This paper is to extend and improve previous works, particularly taking advantage over the works done in references [8] and [9], attempting to develop a novel, nonlinear dynamic model of a cylindrical, carbon black filled rubber bushing. At the same time, the model accuracy, parameter identification method will also be studied and discussed.

    2 Model Formulations and Parameter Identification

    2.1 Model Formulation and Characteristics

    2.1.1 Berg Model

    The model proposed by Berg [8] (depicted in Figure 1a) is one-dimensional, contains five parameters and is based on a superposition of elastic, friction and viscous forces. The elastic part reflects the amplitude dependence. The included friction force means that an increased stiffness at small displacements as well as rate-independent hysteresis can be considered. And the viscous force can describe increasing stiffness with increasing frequency as well as rate-dependent hysteresis. This model represents a reasonable compromise between accuracy and computational effort and is used for railway vehicle dynamics analysis.

    As shown in Figure 1(a), the Berg model describes the relationship between force and motion through the superposition of three forces

    vfe FFFF ++= (1)

    Where , and are the elastic, friction and viscous forces respectively. eF fF vF

    For steady harmonic excitation txx ωsin0= , the amplitude of each force can be expressed as:

    4260 PROCEEDINGS OF ISMA2010 INCLUDING USD2010

  • 0 1 0

    max 2 20 2 0 2 0 2

    22

    20Re 2 02

    2

    0Im 022

    ( 62

    ( / )1 ( / )

    11 ( / )

    e

    ff

    v

    v

    F K xF

    0 )F x x x x x xx

    C KF K xC K

    F CxC K

    ωω

    ωω

    =⎧⎪⎪ = + + −⎪⎪⎨

    =⎪ +⎪⎪

    =⎪ +⎩

    (2)

    Where ,0x ω and t are displacement amplitude, circular excitation frequency and time. is the

    maximum friction force, whereas the displacement is the displacement required to gain the friction

    force as large as . denotes the linear elastic stiffness constant corresponding to linear

    elastic behavior. and represent the spring stiffness constant and the damping coefficient of

    viscous branch. and are the real and imaginary force component of complex viscous force.

    maxfF

    2x

    2/maxffF F= 1K

    2K C

    Re0vF Im0vF

    The energy losses per cycle of elastic, viscous and friction branch are then given by

    2 2 0 0max 0 2 0

    2 0

    202

    2

    0(1 ) 22 (2 (1 ) ln

    (1 )

    1 ( / )

    e

    f f

    v

    E

    )x a xE F x x ax a

    CE xC Kπωω

    ⎧⎪ =⎪⎪ + +

    = − +⎨ +⎪⎪

    =⎪+⎩ (3)

    The total force amplitude and energy per cycle 0F E can be written as

    2 20 0 0 0Re 0Im( ) (e f v v

    v f

    F F F F F

    E E E

    ⎧ = + + +⎪⎨

    = +⎪⎩

    )

    (4)

    Hence the dynamic stiffness K and loss angle δ of the rubber bushing can be gained as

    0 0

    0 0arctan( )K F x

    E F xδ π=⎧

    ⎨ =⎩ (5)

    Figure 1b shows the typical results of rubber bushing force versus harmonic displacement based on Berg model. It can be seen that there is stiffness increase after the displacement changes in direction. The hysteresis loops also clearly indicate that dynamic stiffness decreases as the displacement amplitude increases, which behavior is known as the Payne effect.

    The characteristics of dynamic stiffness and loss angle versus amplitude and frequency are plotted in Figure 1c and 1d. It is concluded that:

    VEHICLE DYNAMICS 4261

  • Dynamic stiffness is significantly affected by excitation amplitude and frequency. Dynamic stiffness increases with the increase of frequency, but decreases as amplitude increases. This results from the breaking of the filler structure. The structure is composed of carbon black aggregates held together by van der Waals bonds [10].

    Loss angle is also greatly affected by excitation amplitude and frequency. In frequency domain, rubber materials energy dissipation normally experiences rubber, transition and glassy region in turn. The loss angle increases with frequency in the rubber region, and reaches a maximum in the transition region, and then decreases in the glassy region. Berg model displays this theoretical property of loss angle throughout broad frequency range. For various amplitudes, the loss angle decreases with amplitude increasing except for the very low excitation amplitude region, where the loss angle increases with increasing amplitude, which coincides with the measurement results.

    maxfF2x

    1K2K

    F x

    C

    (a) (b)

    (c) (d)

    Figure 1: Berg model structure and mechanical characteristics

    2.1.2 Dzierzek Model

    The Berg model neglects the nonlinear elastic force characterization. It is well known that the nonlinear elastic force contributes to rubber bushing mechanical performance especially under large amplitude conditions.

    Stawomir Dzierzek [9] presented a semi-empirical model based on measurement observations as depicted in Figure 2a. The Dzierzek model is also one-dimensional model composed of three major parts, i.e.

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  • non-linear elastic force, viscoelastic force and friction force branch. According to [9], the analytical description of the built model is written as

    4

    3 5 2

    2 21 1 2 2

    Re 1 22 21 1 2 2

    1 2Im 2 2

    1 1 2 2

    2 tan2

    2 tan2

    ( / ) ( / )( )1 ( / ) 1 ( / )

    ( )1 ( / ) 1 ( / )

    te t

    t

    C

    tf t t

    t

    v

    v v

    d xF kd

    d x xF c k k x cd x xx

    c k c kF kc k c k

    c cF x cc k c k

    ππ

    ππ

    ω ωω ω

    ωω ω

    ⎧ =⎪⎪⎪ ⎡ ⎤⎛ ⎞⎪ ⎢ ⎥= − +⎜ ⎟⎪ ⎢ ⎥⎪ ⎝ ⎠ −⎣ ⎦⎨⎪

    = +⎪+ +⎪

    ⎪= +⎪

    + +⎪⎩

    &

    & &

    k x

    +

    &

    (6)

    Where is the non-linear elastic force, is the friction force, and are the real and

    imaginary force component of complex viscoelastic force. is the stiffness coefficient, i.e. the elastic

    curve inclination at x=0, is the characteristic thickness representing the location of elastic curve

    asymptote. , , are the viscous damping coefficients and , are the stiffness coefficients.

    , are the dimensionless friction coefficients and is the static frictional force at x=0.

    eF fF RevF ImvF

    tk

    td

    1c 2c vc 1k 2k

    3c 4c 5c

    Energy loss per cycle for viscous branch is calculated by

    2 1 22 2

    1 1 2 2

    ( )1 ( / ) 1 ( / )v v

    c cE x cc k c k

    πωω ω

    = ++ +

    + (7)

    The energy dissipation of friction force can be solved using integral method

    0( )

    T

    f fE F dx t= ∫ (8) Figure 2b shows the typical results of rubber bushing force versus harmonic displacement based on Dzierzek model. It can be seen that there is stiffness nonlinearity. The hysteresis loops also clearly indicate that dynamic stiffness and loss angle are dependent to amplitude and frequency.

    The characteristics of dynamic stiffness and loss angle versus amplitude and frequency are plotted in Figure 2c and 2d. It is concluded that:

    (1) Dynamic stiffness dependence with frequency and amplitude is similar to those of Berg model, except that the sharp decline of stiffness at low amplitude region and the tiny stiffness increase at large amplitude range. This results from the non-linear elasticity.

    (2)Loss angle generally increases with frequency, whereas the increasing grad decreases gradually. Meanwhile, loss angle reduces with amplitude increase, which is contradicted with physical test results especially for the lowest amplitude.

    VEHICLE DYNAMICS 4263

  • (a) (b)

    (c) (d)

    Figure 2: Dzierzek model structure and mechanical characteristics

    2.2 Identification of Model Parameters

    2.2.1 Berg Model

    The Berg model is mainly composed of a friction element and a three-parameter Maxwell element, the model parameters identification can be divided into two steps:

    (1) To retrieve friction parameters based on larger amplitude and triangular waveform

    excitation static test.

    maxfF

    (2)To identify viscoelastic element parameters by high frequency and low amplitude dynamic sinusoidal test results.

    Detailed procedures are listed as follows:

    (1) To evaluate the friction parameter and . From Figure 3a, the two dashed lines

    representing the stiffness are parallel and the vertical distance between them equals approximately

    twice of the . So can be determined and the friction displacement is

    maxfF 2x

    eK

    maxfF maxfF 2x

    4264 PROCEEDINGS OF ISMA2010 INCLUDING USD2010

  • max2

    max e

    FxK K

    =− (9)

    (a) Berg model (b) Dzierzek model

    Figure 3: Frictional element parameters evaluation method

    (2) To determine the contribution of friction force to model dynamic stiffness and energy loss. According to Equation 2 and 5 the contribution to dynamic stiffness yields

    00 xFK ff = (10)

    (3) To determine the corrected dynamic stiffness and energy loss and . corrK corrE

    corr dyn f

    corr f

    K K KE E E

    = −⎧⎨ = −⎩ (11)

    (4) To set the relationship between dynamic property and component parameters for viscoelastic element by summarizing Equation 4 and 5

    22 22

    2 12 22 2

    22

    2

    ( / )( ) (1 ( / ) 1 ( / )

    1 ( / )

    corr

    corr

    C k CK k kC k C k

    CE xC K

    ω ωω ω

    πωω

    ⎧= + +⎪

    + +⎪⎨⎪ =⎪ +⎩

    )

    (12)

    (5) To establish error function to optimize the best parameters.

    , 2 2

    1 ,exp exp

    min (( 1) ( 1) )i ikdyn theor theori i

    i dyn

    KK

    δφδ=

    = − +∑ − (13)

    Where denotes the number of test cases used for fitting procedure, is the analytical

    calculation value of dynamic stiffness, is the experimental value of dynamic stiffness, similarly

    and represent analytical and measured values of loss angle, respectively.

    k i theordynK ,

    iexpdynK ,

    itheorδ

    iexpδ

    VEHICLE DYNAMICS 4265

  • (6) To implement the fitting procedure by minimizing the error function with Matlab fmincon

    algorithm , in order to determine the viscous element parameters , and . As there are three model

    parameters to be identified in this step, at least two dynamic test cases are needed.

    1k 2k 1c

    2.2.2 Dzierzek Model

    Dzierzek model consists of 12 parameters, which increases the difficulty of parameter identification and the number of physical test required.

    (a) (b)

    Figure 4: Influence of and , on parameter identification tk 3c 4c

    The detailed procedure includes:

    (1) To determine the nonlinear elastic force parameters and through static tests. As shown in

    Figure 3b, man can evaluate the two parameters value through least-square method based on the static force-displacement loop.

    tk td

    (2) To determine the sub-parameters p , , q r of stiffness coefficient . According to the hyperbolic

    function between and these sub-parameters, three sub-parameters can be gained by using data fitting. A

    sample hyperbolic curve is depicted in Figure 4a. Total 9 static tests with different amplitude are needed to look for the appropriate sub-parameters.

    tk

    tk

    (3) To gain the friction force parameter . From the definition of , it is determined from the static

    force-displacement loop at zero displacement position shown in Figure 3b.

    5c 5c

    (4) To determine the contribution of friction force to dynamic stiffness and energy loss. From the description of the friction element, it is found that the friction force is proportional with deformation rate, so the contribution is focused on the energy dissipation and the influence of friction force to dynamic stiffness can be neglected.

    4266 PROCEEDINGS OF ISMA2010 INCLUDING USD2010

  • Additionally, the first part in round brackets of ⎟⎟⎠

    ⎞⎜⎜⎝

    ⎛− xk

    dxdkc t

    t

    tt

    2tan23

    ππ

    mainly appears in highly

    nonlinear elastic range of hysteresis loop. To ‘isolate’ the exponential parameters and , lower

    amplitude excitation tests are chosen for identification. Hence the friction force can be simplified as

    3c 4c

    5 2f

    xF cx xx

    =−

    &

    & &&

    k

    (14)

    And then the energy dissipation due to friction force can be calculated by using integral method. The corrected dynamic parameters are written as

    corr dyn t

    corr f

    k kE E E

    = −⎧⎨ = −⎩ (15)

    (5) To formulate the contributions of of viscous element to dynamic stiffness and energy loss as

    2 22 21 1 2 2 1 2

    1 22 2 21 1 2 2 1 1 2 2

    2 1 22 2

    1 1 2 2

    ( / ) ( / )( ) (1 ( / ) 1 ( / ) 1 ( / ) 1 ( / )

    ( )1 ( / ) 1 ( / )

    corr

    corr v

    c k c k c ck k kc k c k c k c k

    c cE x cc k c k

    ω ω ω ωω ω ω ω

    πωω ω

    ⎧= + + +⎪

    + + + +⎪⎨⎪ = + +⎪ + +⎩

    2 )

    (16)

    (6) To set the error function as same as Equation 13 and to evaluate viscous element

    parameters , , , and through Matlab fmincon algorithm. Since five parameters will be

    determined in this step, three dynamic tests are needed for equation solving.

    1k 2k 1c 2c vc

    (7) To get the exponential parameters and . From Figure 4b it can be seen that the ‘half-done

    model’ curve without and differs from that of ‘complete model’. The difference results from

    4c

    3c 4c

    4

    , 3 2

    2 tan2

    C

    tdiff theor t t

    t

    d x xF c k k xd x xx

    ππ

    ⎛ ⎞= −⎜ ⎟

    ⎝ ⎠ −

    &

    & && (17)

    If man establishes error function based on Equation 17, which is read in Equation 18, the two parameters can be obtained through Matlab fmincon algorithm.

    ,exp ,

    1min ( ( ) ( ))

    k

    diff i diff theor ii

    F x F xφ=

    = −∑ (18)

    VEHICLE DYNAMICS 4267

  • 3 3 Berg and Dzierzek Model Validations

    3.1 Experimental

    In order to identify the parameters of two models proposed above, a series of experiments are conducted. A cylindrical, solid rubber bushing is tested, which is made of carbon black-filled rubber and is used in vehicle suspension system. The rubber bushing is tested on a servo-hydraulic tester, which can excite the tested object with displacement input. The tests are carried out with sinusoidal waves, whose frequency ranges from 1 to 40Hz, and the displacement amplitude ranges from 0.1mm to 3mm. At the same time, triangular wave is used for quasi-static tests. The amplitude rate is only 0.05mm per second and the amplitude is from 0.2mm to 4mm.

    The dynamic characteristics of the tested rubber bushing are shown in Figure 5. It can be seen that the dynamic stiffness and loss angle are both amplitude and frequency dependent. Detailed analysis is as follows

    The dynamic stiffness and loss angle both decreases with increasing amplitude, but the loss angle shows different states under low amplitude excitation with 25Hz and 30Hz frequency

    The dynamic stiffness and loss angle both increases with increasing frequency, but the loss angle shows very complex cases in high frequency range.

    3.2 Model Validation

    (a) (b)

    Figure 5: Amplitude and frequency dependency of tested rubber bushing

    The parameters of the proposed model are identified from experimental data according to the described procedures. And the two models are validated through comparisons between measurement results and prediction results of dynamic stiffness and loss angle.

    4268 PROCEEDINGS OF ISMA2010 INCLUDING USD2010

  • 3.2.1 Berg Model

    Figure 6 illustrates the prediction accuracy of Berg model for dynamic stiffness and loss angle. It can be found that: (1) The average deviation of dynamic stiffness is about 8%, the highest value is around 16%. And the smallest error appears when the amplitude is 1mm. The reason is that the 1mm amplitude tests are used for parameters identification. No matter the amplitude increases or decreases, the deviations increase always. These mean that the Berg model can basically capture the dynamic stiffness behavior of the tested rubber bushing but lacking of robustness to identification tests’ variation. (2)The energy loss behavior under high frequency is predicted more accurate than that of low frequency. For the low frequency and high amplitude condition, the deviation is as large as 42%.

    (a) Dynamic Stiffness Deviation (b) Loss Angle Deviation

    Figure 6: Berg model prediction deviation

    (a) Dynamic Stiffness Deviation (b) Loss Angle Deviation

    Figure 7: Dzierzek model prediction deviation

    3.2.2 Dzierzek Model

    From Figure 7a and 7b, it can be seen that: (1) The Dzierzek model can predict both dynamic stiffness and loss angle with higher accuracy than Berg model except some special case; (2) For the special test case, typically for low amplitude and high frequency excitation situation, the error of loss angle is fast 100%, which means that this model can hardly predict the real damping behavior.

    VEHICLE DYNAMICS 4269

  • 25Hz 30Hz

    Figure 8: Dzierzek model amplitude dependency validation for specific frequencies

    25Hz 30Hz

    Figure 9: Berg model amplitude dependency validation for specific frequencies

    4 4 Novel Model Establishment

    4.1 Motivation

    Based on the above analysis, we can summarize the advantage and disadvantage of the two models as that the Dzierzek model shows high accuracy for most of test conditions, however it can hardly capture the energy dissipation amplitude dependence under low amplitudes. While Berg model describes the component behaviors fairly well with respect to the mean values. It has advantages over modeling energy dissipation amplitude dependency in low amplitudes .But its main drawback is the unreasonable dynamic stiffness prediction ability due to the influence of identification test selection.

    More detailed analysis to the dynamics stiffness and loss angle prediction accuracy is carried out. And the results for are higher specific frequencies plotted in Figure 8 and Figure 9 as 2D plots of dynamic stiffness and loss angle versus amplitude. It can be seen that the predicted loss angle by Dzierzek model shows opposite tendency in low amplitude range, which is contrasted to the measured results. But, the Berg model gets much better accuracy in these areas. At the same time, it can be found that the Dzierzek model has better accuracy for dynamical stiffness prediction than Berg model.

    4270 PROCEEDINGS OF ISMA2010 INCLUDING USD2010

  • Taking into the identification tests requirement, Dzierzek model has 12 parameters and requires 9 static tests and 3 dynamic tests to identify all the parameters. However, Berg model contains only 5 parameters, which can be determined from 1 static test and 2 dynamic tests.

    Based on the above discussion on the advantages and limitations of the two models, the authors tend to propose a novel model, which can take advantage of the two models.

    4.2 Novel Model Formulation

    maxfF2K

    F x

    2x

    Kt1K

    1C 2Cdt

    (a) (b)

    (c) (d)

    Figure 10: Novel model structure and characteristics

    The newly proposed model is shown in Figure 10. The novel model totally includes 10 parameters, which is a combination of nonlinear elastic part derived from Dzierzek model, friction part adopted from Berg model and two parallel Maxwell elements represent viscous part. From Figure 10 it is found that:

    (1) The novel model contains the frictional element characteristics and appears obvious nonlinear elastic property at the higher amplitude area, as displayed in Figure 10b.

    (2) The dynamic stiffness declines with increasing amplitude and increases with frequency increasing. The loss angle increases with increasing amplitude under lower amplitudes, and then decreases with amplitude for larger amplitudes. The loss angle dependence to frequency appears firstly increasing and then decreasing with frequency.

    VEHICLE DYNAMICS 4271

  • According to the previous analysis, the mathematical equations of forces and energies for the novel model are

    max 2 2

    2 0 2 22

    2 21 1 2 2

    0Re 1 22 21 1 2 2

    1 20Im 2 2

    1 1 2 2

    2 tan2

    ( 6 )2

    ( / ) ( / )( )1 ( / ) 1 ( / )

    ( )1 ( / ) 1 ( / )

    te t

    t

    ff

    v

    v

    d xF kd

    FF x x x x x x

    x

    c k c kF k kc k c kc c

    x

    F xc k c k

    ππ

    ω ωω ω

    ωω ω

    ⎧ =⎪⎪⎪

    = + + − −⎪⎪⎨⎪ = +⎪ + +⎪⎪ = +⎪ + +⎩

    (19)

    2 1 2

    2 21 1 2 2

    2 2 0 0max 0 2 0

    2 0

    ( )1 ( / ) 1 ( / )

    (1 ) 22 (2 (1 ) ln(1 )

    v

    f f

    c cE xc k c k

    )x a xE F x x ax a

    πωω ω

    ⎧ = +⎪ + +⎪⎨ + +⎪ = − +⎪ +⎩

    (20)

    4.3 Parameters Identification

    Based on the parameter identification procedures described in former sections, the parameters fitting process of the novel model is as follow:

    (1) To determine friction element parameters and according to the same approach

    mentioned above.

    maxfF 2x

    (2) To evaluate the nonlinear elastic branch parameters p , ,q r and . td

    (3) To determine the viscous parameters , , , . When setting corrected dynamic stiffness and

    loss angle, the friction and nonlinear elastic elements should both be considered. The corrected function is written as:

    1k 2k 1c 2c

    corr dyn t fcorr f

    k k k kE E E= − −⎧

    ⎨ = −⎩ (21)

    The correlations between viscous element parameters with corrected dynamic stiffness and energy loss are

    2 22 21 1 2 2 1 2

    1 22 2 21 1 2 2 1 1 2 2

    2 1 22 2

    1 1 2 2

    ( / ) ( / )( ) (1 ( / ) 1 ( / ) 1 ( / ) 1 ( / )

    ( )1 ( / ) 1 ( / )

    corr

    corr

    c k c k c ck k kc k c k c k c k

    c cE xc k c k

    ω ω ω ωω ω ω ω

    πωω ω

    ⎧= + + +⎪

    + + + +⎪⎨⎪ = +⎪ + +⎩

    2 ) (22)

    (4) To search the best fitting values of the four parameters through Matlab subroutines.

    4272 PROCEEDINGS OF ISMA2010 INCLUDING USD2010

  • 4.4 Model Validation

    The prediction accuracy of the novel model has been validated and the results are shown in Figure 11. From Figure 11 it can be concluded that: (1) The novel model successfully described the dynamic behavior of rubber bushing with satisfying accuracy. (2) For dynamic stiffness prediction, the novel model kept lower deviation for all test range. The average deviation of dynamic stiffness is 5.2%, and the highest value is 12%. Meanwhile, it eliminates the influence of identification test selection. (3) For energy dissipation characteristic simulation, the novel model inherits the good performance of Dzierzek model together with the Berg model’s advantage of predicting amplitude dependence of loss angle.

    (a) Dynamic Stiffness Deviation (b) Loss Angle Deviation

    Figure 11: The Novel model prediction deviation

    stiffness average deviation

    Stiffness max. deviation

    Loss angle average deviation

    Loss angle max. deviation

    Required test

    Berg Model 7.9% 16.7% 17% 42.5% Static: 1 Dynamic: 2

    Dzierzek Model 4.6% 11% 13.2% 98.9% Static: 9 Dynamic: 3

    Novel Model 5.2% 12% 9.3% 17% Static: 9 Dynamic: 2

    Table 1: Accuracy and identification comparison

    The novel model is a compromise between Berg model and Dzierzek model. It contains 10 parameters which simplifies model structure and reduces the difficulty of parameter identification. The comparison results of accuracy and identification among the three models are listed in Table. 1. Obviously, the novel model has the advantages over the other two models.

    5 Conclusions and Further Development

    It can be concluded that the proposed novel model, based on Berg model and Dzierzek model, has good agreement with measurement results and represents higher accuracy for both dynamical stiffness and loss angle prediction than Berg model and Dzierzek model. The identification tests required are less than

    VEHICLE DYNAMICS 4273

  • Dzierzek model. Such a model can gain reasonable compromise between prediction accuracy, identification difficulty and computational effort, and it can be suitable tool for automotive chassis dynamics simulation and analysis.

    Future possible extensions of the novel model are to account for preload and temperature effect, to apply it to random displacement excitation and to analyze multiplex characteristics under multi-directional displacement excitation.

    References

    [1] Alan Wineman, Timothy Van Dyke, ShiXiang Shi. A Nonlinear viscoelastic model for one dimensional response of elastomeric bushing. International Journal Mechanical Sciences, 1998, 12, 1295-1305

    [2] P. E. Austrell, A. K. Olsson, M. Jönsson. A method to analyse the non-linear dynamic behaviour of carbon-black filled rubber components using standard FE codes. Proceedings of the Second Conference on Constitutive Models for Rubbers, 2001: 231–235

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    4274 PROCEEDINGS OF ISMA2010 INCLUDING USD2010


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