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Who we are?
CR Asia provides highly specialized maintenance and pre-commissioning services to the Oil,
Gas, Petrochemical and other heavy industries throughout Asian countries.
What do we offer you?
CR Asia offers extensive contracting experience in providing catered service packages, blinds
to blinds jobs and / or turnkey maintenance services during major shutdowns and turnarounds.
We provide the safest and most efficient means of solving your maintenance repair and overhaul
problems for stationary equipment.
about us
Our Strengths:
The Group has developed an enviable reputation for turnaround and general maintenance services.
By allocating considerable resources into training, equipment and forming associations with
international companies who lead their respective fields, we continue to set new standards in
Specialized Maintenance Services.
All CR Asia companies are reputed for their professional performance, efficiency and dedication
to the job. Many benchmarks in turnaround execution times have and will continue to be
established by CR Asia.
We look forward to providing all our customers with dedicated personal services and continuous
technical innovation.
corporate objectiveThe main objective of the CR Asia Group of Companies is to continue healthy growth in current
and new territories and with our range of services to become the "Leading Specialist Maintenance
Service Provider" offering a "One-Stop Solution" concept to the Oil, Gas, Petrochemical and
other heavy industries throughout the Asian continent.
To accomplish this aim the Group will develop relevant systems and a skilled, motivated team
committed to achieving "Best in Class" for the execution of our specialist services and safety
performance on our clients production and distribution facilities.
This will be achieved by way of an integrated approach through our Quality, Environmental and
OHSAS standards designed to exceed customer and stakeholder demands and expectations.
CR Asia has adopted a continuous improvement culture as outlined in our Group Corporate
Policies whilst Key Performance Indicators (KPI) will assess our performance and measure
improvement.
our servicesReactor Services& Catalyst HandlingOur services include catalyst handling in all types
of reactors including mechanical work under inert
(N2) or normal atmosphere in a blinds to blinds’
approach.
Inert Entry (N2).
Dense Loading.
Unidense“.
Catalyst Screening.
Reactor Internals.
Reformers (Furnace).
Reformers / Platformers.
Ammonia Converters.
CCR.
ARHDM & RDS.
HCU.
Parex - Molex - Olex Chambers.
EO / Tubular Reactors.
FCC.
Chemical Cleaning ServicesOur Chemical Cleaning Process is performed on the
following systems:-
Process Piping Systems.
Vapor Phase Hydrocarbon & Pyrophoric
Decontamination.
Oxygen Service Piping & Equipment Cleaning.
Furnaces, Heaters & Reboilers.
Pre-operational & Maintenance Cleaning.
Power Station, Utility & Waste Heat Boilers.
Heat Exchangers.
Feed Water Systems.
Cooling Water Systems.
Fire Water Systems.
Seal, Hydraulic & Lube Oil Systems.
Stainless Steel Passivation.
Internal & External Fin Coolers Cleaning.
Pipeline ServicesPre-commissioning & Commissioning Services
Pipeline Cleaning.
Pipeline Flooding.
Pressure Testing.
Dewatering.
Drying.
Purging.
Additional services offered through our PipelineServices Division include:
Nitrogen / Helium Leak Testing (NHLT).
Vacuum testing (inside to outside or outside to
inside).
On-line pipeline maintenance pigging programs.
Internal pipeline coating.
Pipeline mercury removal / decontamination
programs.
Pipeline intelligent pigging.
Pipeline abandonment programs (special programs
for mercury contamination).
Special oxygen piping systems and pipeline
cleaning.
Mercury Management ServicesMercury Decontamination
Mercury Vapor Monitoring
Waste Services
Inspection and Mapping
Mercury Services
Vessel, drum & column decontamination.
Waste characterization and segregation.
Plant shutdown monitoring.
Mercury awareness and PPE training.
Mercury mapping for plant contamination diagnosis.
Mercury contaminated sludge removal.
Technical support.
Equipment inspection.
Chemicals for mercury spills and decontamination.
Hazardous waste transportation and storage.
Pipeline decontamination to remove mercury for
decommission.
High Pressure Water JettingMain services include:
High pressure and ultra high pressure pumps to
2500 bar.
Fully automated tube bundle cleaning system.
Full bl inds to bl inds’ service including
mechanical preparation, tube bundle pulling
and retubing.
Roto-clean high pressure water pipeline cleaning
system.
High pressure water surface cleaning for floors
and grating.
High pressure water surface preparation for coating
and inspection.
High pressure water automated cleaning system
for reactors and tanks.
High pressure water jet cutting of concrete,
refractory and steel.
Drain and sewer cleaning systems with
simultaneous vacuuming.
Liquid and solid vacuuming and collection systems.
TLE-trans line exchanger cleaner.
Full turnaround and shutdown execution on blinds
to blinds’ basis.
CDT (CR Asia DecokingTechnology)The CDT service is a proven process that removes
even the hardest coke and scale from furnace tubes.
Numerous projects have proven the system to be
more effective than Steam Air Decoking or Chemical
Cleaning thereby offering customers the benefits of
increased run lengths, longer tube life, lower fuel
usage and improved reliability.
Mechanical EngineeringHydraulic bolt tensioning and bolt torquing.˚˚
Management and execution of major turnarounds,
shutdowns and projects.
Plant change and piping modifications.
Provision of fully trained supervision and skilled
personnel.
On-line leak sealing.˚˚
Insitu machining and flange facing.
Vessel and column tray work, cleaning and repairs.
Reactor repairs and maintenance.
Turnaround management, planning and progress
monitoring.
Plant maintenance and commissioning.
Hydrotesting of equipment and pipelines.
General fabrication and machining.
Full heat exchanger servicing including isolation
and removal with hydraulic extractor, cleaning,
repair, re-tubing and reinstatement.
Mechanical and piping installation.
Pipe cold cutting and weld preparation.
Pipe wrapping.
Waste HandlingMain services include:
Vacuum truck and tanker services.
Hazardous liquid transportation.
Sewers drain and pipe cleaning with simultaneous
vacuuming.
High pressure water cleaning.
Waste skip and bin rental up to 18 cubic meters.
Mercury monitoring, decontamination and sludge
removal.
Road sweeping services.
Wet and dry material vacuuming and collection.
Disposal of non-toxic and toxic wastes.
Temporary storage and tank rental.
Sludge and liquid transfer.
Tank cleaning.
Site clean up, restoration and reinstatement.
Offshore Projects & MaintenanceMain services include:
Fabrication and installation structural steel,
modules, modification work.
Mercury monitoring, decontamination and sludge
removal.
Catalyst and absorbent loading and unloading.
Chemical cleaning and decontamination.
Mechanical maintenance, complete service ’blinds
to blinds’.
Electrical and instrumentation maintenance and
project work.
Pressure relief valve testing and repair.
Pipe fabrication, installation, testing and
commissioning.
Shutdown and turnaround project work.
Waste handling / sludge removal and separation.
Pipeline pigging, flushing, cleaning and coating.
HPWJ cleaning of vessels, exchangers and piping.
Bolt tensioning and torquing.
Insitu machining and flange facing.
Reactor Services& Catalyst Handling
Our services include catalyst handling in all type reactors including mechanical work under
inert (N2) or normal atmosphere in a ‘blinds to blinds' approach.
The range of equipment includes specially manufactured machinery for services requiring
continuous discharge of catalyst / support media, vacuuming, screening and cooling /
recycling of nitrogen.
Our equipment is designed to minimize catalyst attrition and exposure to unwanted dust
particles typically expelled during loading / unloading operations. To complement these
services we also offer closed circuit video inspection, removal, cleaning and passivation of
vessel internals, blinding, bolt tensioning and welding.
We offer pre-engineering services including
planning, scheduling, coordination and above
all, the right solutions for your problems. These
services are further complemented with specialty
loading processes, notably for assuring better
density and / or uniformity of beds.
All these skills are acquired through stringent
training programs with own facilities for life support
and rescue training in confined spaces.
Reactor Services & Catalyst Handling
Main services include:
Inert Entry (N2) - for catalyst unloading / reloading as well as other applications.
Dense Loading - DENSICAT technology under license from Petroval (Total).
Dense Loading - technology under license from UOP (USA).
Unidense™ - loading technology for reformer tubes under license by Unidense™
Technology GmbH.
Catalyst Screening - under inert and normal atmospheric conditions.
Reactor Internals - removal, reinstatement, video inspection, repair, modification,
upgrade, passivation.
Reformers (Furnace) - total service including tube changing / welding and uniform loading.
Reformers / Platformers - catalyst changeout, mechanical work and installation.
Ammonia Converters - total service including upgrading and specialty welding.
CCR - total service including center pipe and scallop removal, repair, welding and replacement.
ARHDM & RDS - hydro-drilling technology for coked / fused reactors.
HCU - total service including repair, soda ash washing, welding and dense
loading.
Parex - Molex - Olex Chambers - adsorbent changeout and mechanical
work.
EO / Tubular Reactors - catalyst changeout.
FCC - catalyst vacuuming and coke removal.
www.crasia.net
reach us
ISO 9001:2008 ISO 14001:2004 OHSAS 18001:2007
CR Asia Malaysia (Branch Office)No. 54, BBC Industrial EstateBintulu-Tatau Road, 97000 BintuluSarawak, Malaysiatel: +60-86-331 569 fax: +60-86-331 585email: [email protected]
CR Asia GroupUnit 1706, 17th Floor, Two Pacific Place Building142 Sukhumvit Road, KlongtoeyBangkok 10110, Thailandtel: +66-2-653 3913/4/5 fax: +66-2-653 3916email: [email protected]
CR Asia Singapore28 Jalan Buroh, Singapore 619484tel: +65-6268 0255 fax: +65-6268 3369email: [email protected]
CR Asia MalaysiaLot 1, PT 8250-1Teluk Kalong Industrial Area, 24000 KemamanTerengganu Darul Iman, Malaysiatel: +60-9-863 2325/26 fax: +60-9-863 2328email: [email protected]
CR Asia India404, Baba House, 86 M.V. RoadAndheri (East), Mumbai 400093, Indiatel: +91-22-6570 1556/57 fax: +91-22-2682 1317email: [email protected]
CR Asia Thailand15/1 Moo 3, Bankoh-Mabkha Road, T. MabkhaNikhompattana, Rayong 21180, Thailandtel: +66-38-698 399 fax: +66-38-698 398email: [email protected]
Chemical CleaningServices
CR Asia is recognized throughout the region as being a leader in the ability to provide
a ONE-STOP solution to our customers in the Oil and Gas Industry. Our Chemical Cleaning
Services complement this reputation by offering a vast amount of Chemical Cleaning process
engineered and performed by key personnel having expert experience.
Our Chemical Cleaning processes are performed by the application of chemicals, using
specialized pumping and blending equipment to remove scales, deposits, or unwanted
materials from various types of process equipment, piping, or any wetted/heated surface.
During each chemical cleaning operation, engineers are constantly monitoring the chemical
solution with specialized analytical equipment allowing onsite analysis of the solution during
circulation. Once the unwanted deposits/scales
have been removed the results are easily
recognized by the increased plant efficiencies
of the equipment, yielding savings in reduced
operating costs.
Chemical Cleaning division also offers
specialized oil flushing services for circulating
all types of critical seal oil, hot oil, lube oil
and hydraulic oil systems, filtering them down
to the manufacturers specifications NAS 1638
or ISO 4406:1999 specifications. In order to
achieve the required level of ISO or NASA
standards, we have designed specialized
filtering units, heating tanks and circulating
equipment to meet al l oi l f lushing
requirements.
Our Chemical Cleaning Process isperformed on the following systems:
Process Piping Systems.
Vapor Phase Hydrocarbon & Pyrophoric
Decontamination.
Oxygen Service Piping & Equipment
Cleaning.
Furnaces, Heaters & Reboilers.
Pre-operational & Maintenance Cleaning.
Power Station, Utility & Waste Heat Boilers.
Heat Exchangers.
Feed Water Systems.
Cooling Water Systems.
Fire Water Systems.
Seal, Hydraulic & Lube Oil Systems.
Stainless Steel Passivation.
Internal & External Fin Coolers Cleaning.
Chemical Cleaning Services offers afull range of Technical Services toassure efficient and cost effectiveprocess system cleaning
Laboratory analysis of system deposits.
Laboratory testing of selected chemical
treatments.
Corrosion testing of cleaning solvents.
Job planning, engineering and detailed
procedures.
Experienced personnel for execution and
supervision of cleaning operation.
Specialized equipment for cleaning
operations.
Specialized Oil Systems Flushing
System circulation is performed with proper
designed equipment to enable proper
velocity circulation.
System metallurgy is also considered when
selecting the proper equipment spread to
prevent dissimilar metals contamination
that could cause an after effect of unseen
corrosion.
Special on site particle analysis equipment
allowing quick and continuous results (all
field results are confirmed by final
laboratory results).
Chemical Cleaning Services
www.crasia.net
reach us
ISO 9001:2008 ISO 14001:2004 OHSAS 18001:2007
CR Asia Malaysia (Branch Office)No. 54, BBC Industrial EstateBintulu-Tatau Road, 97000 BintuluSarawak, Malaysiatel: +60-86-331 569 fax: +60-86-331 585email: [email protected]
CR Asia GroupUnit 1706, 17th Floor, Two Pacific Place Building142 Sukhumvit Road, KlongtoeyBangkok 10110, Thailandtel: +66-2-653 3913/4/5 fax: +66-2-653 3916email: [email protected]
CR Asia Singapore28 Jalan Buroh, Singapore 619484tel: +65-6268 0255 fax: +65-6268 3369email: [email protected]
CR Asia MalaysiaLot 1, PT 8250-1Teluk Kalong Industrial Area, 24000 KemamanTerengganu Darul Iman, Malaysiatel: +60-9-863 2325/26 fax: +60-9-863 2328email: [email protected]
CR Asia India404, Baba House, 86 M.V. RoadAndheri (East), Mumbai 400093, Indiatel: +91-22-6570 1556/57 fax: +91-22-2682 1317email: [email protected]
CR Asia Thailand15/1 Moo 3, Bankoh-Mabkha Road, T. MabkhaNikhompattana, Rayong 21180, Thailandtel: +66-38-698 399 fax: +66-38-698 398email: [email protected]
Pipeline Services
CR Asia has a vast amount of experience in the field of pipeline services and are
able to offer many services to fit your pre-commissioning, commissioning and decommissioning
requirements no matter if it’s an on shore or offshore, plant piping system or pipeline.
Pre-Commissioning & Commissioning ServicesWe offer a full range of pre-commissioning services, and have provided our services to many
companies throughout Asia no matter the requirement our engineers are capable to
accommodate:
Pipeline Cleaning - no matter what your requirements are, Chemical Cleaning or Mechanical
Cleaning methods can be applied to remove all types of debris and deposits.
Pipeline Flooding - we use precision equipment to pump, monitor and maintain filling pig
travel speeds and hydro test chemical injections to ensure minimum trapped air and even
placement of hydro test chemical evenly throughout the fi l l ing process.
Pressure Testing - available to perform different methods, utilizing different techniques,
complying with all regulatory industrial standards.
Dewatering - after successfully completing hydrostatic testing, pigs are used to ensure a
controlled drain has been performed especially on lines where evaluations are an issue.
Drying - is generally applied or performed when it is critical due to the type of product
the line is intended for where no moisture is allowed to remain in the line. We offer
different methods of drying, depending on the requirements, either chemical, nitrogen,
dry-air or vacuum can be performed to
achieve the level of dryness required as
measured by the dew point.
Purging - is performed by continuing to
introduce nitrogen to help eliminate the
possibility of ignition when flammable
products are added to the pipeline.
Pipeline Services
Additional Services Offered Through Our Pipeline Services Division Include:
Nitrogen / Helium Leak Testing (NHLT).
Vacuum testing (inside to outside or outside to inside).
Online pipeline maintenance pigging programs.
Internal pipeline coating.
Pipeline mercury removal / decontamination programs.
Pipeline intelligent pigging.
Pipeline abandonment programs (special programs for mercury contamination).
Special oxygen piping systems and pipeline cleaning.
Integrated Services Include:
Bolt tensioning / torquing (onshore or offshore).
Chemical cleaning.
High pressure water jetting (specially designed for pipelines).
Complete cold cutting service.
Decoking Descaling Technology (also known as DDT services).
www.crasia.net
reach us
ISO 9001:2008 ISO 14001:2004 OHSAS 18001:2007
CR Asia Malaysia (Branch Office)No. 54, BBC Industrial EstateBintulu-Tatau Road, 97000 BintuluSarawak, Malaysiatel: +60-86-331 569 fax: +60-86-331 585email: [email protected]
CR Asia GroupUnit 1706, 17th Floor, Two Pacific Place Building142 Sukhumvit Road, KlongtoeyBangkok 10110, Thailandtel: +66-2-653 3913/4/5 fax: +66-2-653 3916email: [email protected]
CR Asia Singapore28 Jalan Buroh, Singapore 619484tel: +65-6268 0255 fax: +65-6268 3369email: [email protected]
CR Asia MalaysiaLot 1, PT 8250-1Teluk Kalong Industrial Area, 24000 KemamanTerengganu Darul Iman, Malaysiatel: +60-9-863 2325/26 fax: +60-9-863 2328email: [email protected]
CR Asia India404, Baba House, 86 M.V. RoadAndheri (East), Mumbai 400093, Indiatel: +91-22-6570 1556/57 fax: +91-22-2682 1317email: [email protected]
CR Asia Thailand15/1 Moo 3, Bankoh-Mabkha Road, T. MabkhaNikhompattana, Rayong 21180, Thailandtel: +66-38-698 399 fax: +66-38-698 398email: [email protected]
MercuryManagement Services
During the past decade CR Asia has earned a reputation as the leading company in
Asia to offer mercury remediation and monitoring services to the oil, gas and petrochemical
industries. CR Asia works closely with our customers to create process-specific procedures
that enable safe handling of mercury contaminated materials, equipment and waste
streams. CR Asia has developed specialized equipment, chemicals and tools that enable
us to perform all types of decontamination operations, from vapor suppression to extensive
mercury decontamination of large vessels. Our health risk assessments programs have
been developed to educate workers on mercury hazards and to provide absolutely safe
work practices.
Mercury Decontamination
Mercury, if present as a component of hydrocarbon process streams, accumulates in
equipment by reaction with surfaces and dissolution in sludge.When contaminated equipment
is opened for cleaning or inspection, mercury vapor is emitted which is problematic for
work activities. Sludge that accumulates in separators and process vessels and that
contains mercury requires special handling. CR Asia has experienced work teams and
specialized equipment to decontaminate piping and equipment and capture waste for
transport. In cooperation with WVT Industries of Belgium we have developed specially designed
chemicals specifically to aid in mercury vapor suppression and decontamination.
Mercury Vapor Monitoring
CR Asia uses state-of-the-art equipment and experienced personnel to monitor and document
mercury vapor in plant work environments. When equipment is opened during turn-around
or hot work is performed, mercury
vapor can be present and its
concentration in air is important to
selection of personal protection
equipment and decontamination
procedures. Several types of
mercury monitors are used
depending on process components.
Mercury Management Services
Waste Services
CR Asia assists our clients to characterize,
contain,transport and store hazardous waste.
CR Asia works with certified and accredited
disposal companies to provide safe and
transparent disposal options that meet all
local regulations and environmental
requirements. CR Asia is the leading company
in Asia to remove hazardous mercury waste
from offshore production platforms.
Inspection and Mapping
CR Asia works with Mercury Technology
Services (MTS) to inspect heat exchangers
and o ther equ ipment fo r mercur y
deposition. Inspection methods include
computational modeling, visual (boroscope)
and noninvasive radiography. CR Asia/MTS
have extensive experience to locate and
map mercury in refineries, gas plants,
o f f shore p roduc t ion fac i l i t i es and
petrochemical plants. Both empirical and
computational techniques are employed.
Mercury ServicesVessel, drum & column decontamination.
Waste characterization and segregation.
Plant shutdown monitoring (steam-out,
purging, vessel opening).
Mercury awareness and PPE training.
Mercury mapping for plant contamination
diagnosis.
Mercury contaminated sludge removal.
Technical support (mercury removal,
materials selection, HSE).
Equipment inspection (aluminum heat
exchangers, membranes).
Chemicals for mercury spil ls and
decontamination.
Hazardous waste transportation
and storage.
Pipeline decontamination to
r e m o v e m e r c u r y f o r
decommission.
Pipeline abandonment programs
(special programs for mercury
contamination).
www.crasia.net
reach us
ISO 9001:2008 ISO 14001:2004 OHSAS 18001:2007
CR Asia Malaysia (Branch Office)No. 54, BBC Industrial EstateBintulu-Tatau Road, 97000 BintuluSarawak, Malaysiatel: +60-86-331 569 fax: +60-86-331 585email: [email protected]
CR Asia GroupUnit 1706, 17th Floor, Two Pacific Place Building142 Sukhumvit Road, KlongtoeyBangkok 10110, Thailandtel: +66-2-653 3913/4/5 fax: +66-2-653 3916email: [email protected]
CR Asia Singapore28 Jalan Buroh, Singapore 619484tel: +65-6268 0255 fax: +65-6268 3369email: [email protected]
CR Asia MalaysiaLot 1, PT 8250-1Teluk Kalong Industrial Area, 24000 KemamanTerengganu Darul Iman, Malaysiatel: +60-9-863 2325/26 fax: +60-9-863 2328email: [email protected]
CR Asia India404, Baba House, 86 M.V. RoadAndheri (East), Mumbai 400093, Indiatel: +91-22-6570 1556/57 fax: +91-22-2682 1317email: [email protected]
CR Asia Thailand15/1 Moo 3, Bankoh-Mabkha Road, T. MabkhaNikhompattana, Rayong 21180, Thailandtel: +66-38-698 399 fax: +66-38-698 398email: [email protected]
High PressureWater Jetting
Hydroblasting is the most commonly used industrial cleaning application for penetration
and removal of heavy deposits. Our extensive fleet of High Pressure Pumps up to 2500 bar
with large volume water being delivered to the HP cleaning tools. This enables us to remove
difficult materials such as hardened polymer and/or coked or fused catalyst.
A vast range of nozzles, drilling attachments and lances allow for superior cleaning of all
exchangers/vessels and towers. We cater our equipment and personnel to effectively match
your plants performance and obstacles.
Our specialized equipment includes Roto-clean pipeline cleaners, 3D tank cleaning heads,
TEL unit for controlled cleaning of vertical tubes, floor cleaners, water cutting tools and
robotic surface cleaners.
By utilizing a combination high pressure water,
steam, chemicals and specialized accessories,
we can clean surfaces otherwise impossible to
clean by conventional means. These include
pipeline internals, vessels, columns, furnace,
tubes and tanks. Heavy deposits of scale or
chemical residue can be efficiently removed
thereby reducing cleaning duration.
High Pressure Water Jetting
Main services include:
High pressure and ultra high pressure pumps to 2500 bar.
Fully automated tube bundle cleaning system.
Full ‘blinds to blinds' service including mechanical preparation, tube bundle pulling
and retubing.
Roto-clean high pressure water pipeline cleaning system.
High pressure water surface cleaning for floors and grating.
High pressure water surface preparation for coatings and inspection.
High pressure water automated cleaning system for reactors and tanks.
High pressure water jet cutting of concrete, refractory and steel.
Drain and sewer cleaning systems with simultaneous vacuuming.
Liquid and solid vacuuming and collection systems.
TLE-trans line exchanger cleaner.
Full turnaround and shutdown execution on ‘blinds to blinds' basis.
www.crasia.net
reach us
ISO 9001:2008 ISO 14001:2004 OHSAS 18001:2007
CR Asia Malaysia (Branch Office)No. 54, BBC Industrial EstateBintulu-Tatau Road, 97000 BintuluSarawak, Malaysiatel: +60-86-331 569 fax: +60-86-331 585email: [email protected]
CR Asia GroupUnit 1706, 17th Floor, Two Pacific Place Building142 Sukhumvit Road, KlongtoeyBangkok 10110, Thailandtel: +66-2-653 3913/4/5 fax: +66-2-653 3916email: [email protected]
CR Asia Singapore28 Jalan Buroh, Singapore 619484tel: +65-6268 0255 fax: +65-6268 3369email: [email protected]
CR Asia MalaysiaLot 1, PT 8250-1Teluk Kalong Industrial Area, 24000 KemamanTerengganu Darul Iman, Malaysiatel: +60-9-863 2325/26 fax: +60-9-863 2328email: [email protected]
CR Asia India404, Baba House, 86 M.V. RoadAndheri (East), Mumbai 400093, Indiatel: +91-22-6570 1556/57 fax: +91-22-2682 1317email: [email protected]
CR Asia Thailand15/1 Moo 3, Bankoh-Mabkha Road, T. MabkhaNikhompattana, Rayong 21180, Thailandtel: +66-38-698 399 fax: +66-38-698 398email: [email protected]
Mechanical Engineering
Our Mechanical services have been uniquely developed and catered for medium to large
scale projects ranging from 5,000 to 500,000 man hours.
Being one of the first to have provided a ‘blinds to blinds' concept we offer a range of general
mechanical services that include fabrication, on-site modification, stainless steel welding
(inert and normal atmosphere), vessel blinding, column cleaning, replacement of trays/internals,
on-site machining (flange facing, bed milling, valve lapping services etc) including Parex
chamber changeouts.
To complement our ‘blinds to blinds' approach we incorporate the pre-engineering essentials
such as scheduling, estimating, planning, task team orientation.
Our well established and proven management
systems, as certified under ISO 9001, allow us
to measure and achieve the key project goals of
Safety, Quality, Schedule and Budget. The amount
of repeat business our mechanical division
achieves reinforces their reputation as a provider
of high standards of service.
With a network of offices across Asia we have
the ability to respond quickly to planned and
unplanned customer requirements.
Mechanical Engineering
Main services include:
Hydraulic Bolt Tensioning and Bolt Torquing.
Management and execution of Major Turnarounds, Shutdowns and Projects.
Plant change and piping modifications.
Provision of fully trained supervision and skilled personnel.
On-line leak sealing.
Insitu machining and flange facing.
Vessel and column tray work, cleaning and repairs.
Reactor repairs and maintenance.
Turnaround management, planning and progress monitoring.
Plant maintenance and commissioning.
Hydrotesting of equipment and pipelines.
General fabrication and machining.
Full heat exchanger servicing including isolation and removal with hydraulic
extractor, cleaning, repairs, re-tubing and reinstatement.
Mechanical and piping installation.
Pipe cold cutting and weld preparation (clamshell type).
Pipe wrapping.
www.crasia.net
reach us
ISO 9001:2008 ISO 14001:2004 OHSAS 18001:2007
CR Asia Malaysia (Branch Office)No. 54, BBC Industrial EstateBintulu-Tatau Road, 97000 BintuluSarawak, Malaysiatel: +60-86-331 569 fax: +60-86-331 585email: [email protected]
CR Asia GroupUnit 1706, 17th Floor, Two Pacific Place Building142 Sukhumvit Road, KlongtoeyBangkok 10110, Thailandtel: +66-2-653 3913/4/5 fax: +66-2-653 3916email: [email protected]
CR Asia Singapore28 Jalan Buroh, Singapore 619484tel: +65-6268 0255 fax: +65-6268 3369email: [email protected]
CR Asia MalaysiaLot 1, PT 8250-1Teluk Kalong Industrial Area, 24000 KemamanTerengganu Darul Iman, Malaysiatel: +60-9-863 2325/26 fax: +60-9-863 2328email: [email protected]
CR Asia India404, Baba House, 86 M.V. RoadAndheri (East), Mumbai 400093, Indiatel: +91-22-6570 1556/57 fax: +91-22-2682 1317email: [email protected]
CR Asia Thailand15/1 Moo 3, Bankoh-Mabkha Road, T. MabkhaNikhompattana, Rayong 21180, Thailandtel: +66-38-698 399 fax: +66-38-698 398email: [email protected]
Total Heat ExchangerMaintenance Services
Spading and Isolation (including BA asrequired).Pre-decommission de-sludging “wash outs”(Chemical Cleaning).System Scaffolding.Dis-assembly and re-assembly incl. bolt(de)torquing and (de)tensioning.Lifting of components.Bundle extraction and re-insertion.Cleaning of shell and components mostlyusing non-hand held, semi or fullyautomated equipment:- High pressure water jetting.- Ultra high pressure water jetting.- Dry cleaning by rotating brushes.Robotic cleaning of bundles in-situ for fixedtube sheet bundles and also in case thesituation does not allow a bundle to bepulled (heavy contamination on the tubeside, requiring process cleaning).
Robotic cleaning of bundles in wash bays.Chemical cleaning of bundles by soakingin “dip container” with air, nitrogen, orsteam agitation.Heat exchanger repairs:- Retubing.- Expanding and welding.- In-situ machining.- Shell repairs.- Plugging.
Pressure testing- Hydro-testing.- Helium leak detection.- Non-Destructive Testing.- Centest.- IRIS testing.- X-ray.- Boroscope.- Online thermo dynamics monitoring.- Online leak sealing of piping.
CR Asia has a long experience in Heat Exchanger Maintenance Services. The servicesinclude a comprehensive package, enabling our clients to fully handover the total work scopeto one controlling entity without interface issues.
Any special subcontract requirements such as lifting and scaffolding, are also managed by CRAsia and will not require any involvement in the way of management or commercial control.
CR Asia handles “one off” single heat exchanger jobs to multiple heat exchangers inTurnarounds and Shutdowns.
As with many other sorts of process equipment, CR Asia is very much aware of the availabilityissues and has therefore focused on being in control of all the required activities and hasworked towards establishing professional experience in all aspects of these services.
The services provided comprise the following aspects:
Total Heat Exchanger Maintenance Services
Preparation, planning and management:At the enquiry stage CR Asia will execute a full site survey to assess all the potential physical
implications of the work, such as, access to each heat exchanger for all the activities. We
will also look at the access and egress issues with regard to the logistical matters, such as
bundle transport and potential congestion issues.
Together with the client we will plan towards the best approach bearing in mind the other
planned activities in the overhaul period.
Personnel:CR Asia has a long experience in the field of heat exchanger maintenance services and that
is due to well trained, experienced personnel. Between our Mechanical Services and Industrial
Services departments we have sufficient specialist operators, fitters, mechanics and supervision
to work with.
CR Asia has various special equipment to execute all the activities:
Bundle pullers from 20Te to 45Te capacity.
Trucks and transport trailers with special transport drip trays.
Multiple robotic lance equipment
- Flexible single and triple lance machinery for tube side cleaning.
- Rigid triple lance machinery for tube side cleaning.
Outside bundle cleaning units.
Multiple High Pressure Jetting pump varying in size from 150bhp up to 500bhp.
Quality and Safety:Clearly quality and safety receive our prime attention. No damage to the principals
equipment, clean and leak-free handovers by applying an organized approach
with a safe working behavior are the performances we will work to.
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ISO 9001:2008 ISO 14001:2004 OHSAS 18001:2007
CR Asia Malaysia (Branch Office)No. 54, BBC Industrial EstateBintulu-Tatau Road, 97000 BintuluSarawak, Malaysiatel: +60-86-331 569 fax: +60-86-331 585email: [email protected]
CR Asia GroupUnit 1706, 17th Floor, Two Pacific Place Building142 Sukhumvit Road, KlongtoeyBangkok 10110, Thailandtel: +66-2-653 3913/4/5 fax: +66-2-653 3916email: [email protected]
CR Asia Singapore28 Jalan Buroh, Singapore 619484tel: +65-6268 0255 fax: +65-6268 3369email: [email protected]
CR Asia MalaysiaLot 1, PT 8250-1Teluk Kalong Industrial Area, 24000 KemamanTerengganu Darul Iman, Malaysiatel: +60-9-863 2325/26 fax: +60-9-863 2328email: [email protected]
CR Asia India404, Baba House, 86 M.V. RoadAndheri (East), Mumbai 400093, Indiatel: +91-22-6570 1556/57 fax: +91-22-2682 1317email: [email protected]
CR Asia Thailand15/1 Moo 3, Bankoh-Mabkha Road, T. MabkhaNikhompattana, Rayong 21180, Thailandtel: +66-38-698 399 fax: +66-38-698 398email: [email protected]
Waste Handling
Our Waste Handling and Vacuum Services Division offers a broad range of services
including industrial waste collection and transportation to municipality landfills and other
approved waste disposal facilities. Our fleet of Super Sucker Vacuum Trucks are capable of
vacuuming both dry and liquid generated wastes. This is supplemented by Waste Bin / Hooklift
(8 cyd 17 cyd) services for collection of various dry wastes within industrial plants.
Our commitment to protecting the environment ensures that we are able to respond and
assist with emergency spills and unplanned clean ups, such as waste oils, wet and dry
industrial products.
Our Vacuum Trucks and Static Vacuum Units are located in strategically placed plant yards
and are easily mobilized to site. We offer our Units on long or short term basis with 24
hours call availability.
Mercury in produced oil and gas is a serious
issue in the Asian region. We have developed
specialized equipment and maintain teams of
personnel fully trained in the hazards associated
with handling and disposal of mercury
contaminated materials.
Waste Handling
Main services include:
Vacuum truck and tanker services.
Hazardous liquid transportation.
Sewers drain and pipe cleaning with simultaneous vacuuming.
High pressure water cleaning.
Waste skip and bin rental up to 18 cubic meters.
Mercury monitoring, decontamination and sludge removal.
Road sweeping services.
Wet and dry material vacuuming and collection.
Disposal of non-toxic and toxic wastes.
Temporary storage and tank rental.
Sludge and liquid transfer.
Tank cleaning.
Site clean up, restoration and reinstatement.
www.crasia.net
reach us
ISO 9001:2008 ISO 14001:2004 OHSAS 18001:2007
CR Asia Malaysia (Branch Office)No. 54, BBC Industrial EstateBintulu-Tatau Road, 97000 BintuluSarawak, Malaysiatel: +60-86-331 569 fax: +60-86-331 585email: [email protected]
CR Asia GroupUnit 1706, 17th Floor, Two Pacific Place Building142 Sukhumvit Road, KlongtoeyBangkok 10110, Thailandtel: +66-2-653 3913/4/5 fax: +66-2-653 3916email: [email protected]
CR Asia Singapore28 Jalan Buroh, Singapore 619484tel: +65-6268 0255 fax: +65-6268 3369email: [email protected]
CR Asia MalaysiaLot 1, PT 8250-1Teluk Kalong Industrial Area, 24000 KemamanTerengganu Darul Iman, Malaysiatel: +60-9-863 2325/26 fax: +60-9-863 2328email: [email protected]
CR Asia India404, Baba House, 86 M.V. RoadAndheri (East), Mumbai 400093, Indiatel: +91-22-6570 1556/57 fax: +91-22-2682 1317email: [email protected]
CR Asia Thailand15/1 Moo 3, Bankoh-Mabkha Road, T. MabkhaNikhompattana, Rayong 21180, Thailandtel: +66-38-698 399 fax: +66-38-698 398email: [email protected]
Offshore Projects& Maintenance
Our offshore division focuses on providing our specialized industrial maintenance solution
to the offshore oil and gas industry. With workshop facilities in Rayong we are well positioned
to cover the entire South East Asian Region. Our offshore division offers all our normal
maintenance activities such as mechanical engineering, catalyst handling, chemical cleaning,
waste handling and industrial cleaning. In addition we also offer a full range of fabrication
and installation services.
Mercury in produced oil and gas is a serious issue in the Asian region. We have developed
specialized equipment and maintain teams of personnel fully trained in the hazards associated
with handling and disposal of mercury contaminated materials.
With our fully trained work force regularly working
offshore we are prepared with certified equipment
and ready for any planned or unplanned works.
Our offshore fabrication and installation teams
are located in key areas and able to provide a
general mechanical service to our regional
customers.
Main services include:
Fabrication and installation structural steel, modules, modification work.
Mercury monitoring, decontamination and sludge removal.
Catalyst and absorbent loading and unloading.
Chemical cleaning and decontamination.
Mechanical maintenance, complete service 'blinds to blinds'.
Electrical and instrumentation maintenance and project work.
Pressure relief valve testing and repair.
Pipe fabrication, installation, testing and commissioning.
Shutdown and turnaround project work.
Waste handling / sludge removal and separation.
Pipeline pigging, flushing, cleaning and coating.
HPWJ cleaning of vessels, exchangers and piping.
Bolt tensioning and torquing.
Insitu machining and flange facing.
Offshore Projects & Maintenance
www.crasia.net
reach us
ISO 9001:2008 ISO 14001:2004 OHSAS 18001:2007
CR Asia Malaysia (Branch Office)No. 54, BBC Industrial EstateBintulu-Tatau Road, 97000 BintuluSarawak, Malaysiatel: +60-86-331 569 fax: +60-86-331 585email: [email protected]
CR Asia GroupUnit 1706, 17th Floor, Two Pacific Place Building142 Sukhumvit Road, KlongtoeyBangkok 10110, Thailandtel: +66-2-653 3913/4/5 fax: +66-2-653 3916email: [email protected]
CR Asia Singapore28 Jalan Buroh, Singapore 619484tel: +65-6268 0255 fax: +65-6268 3369email: [email protected]
CR Asia MalaysiaLot 1, PT 8250-1Teluk Kalong Industrial Area, 24000 KemamanTerengganu Darul Iman, Malaysiatel: +60-9-863 2325/26 fax: +60-9-863 2328email: [email protected]
CR Asia India404, Baba House, 86 M.V. RoadAndheri (East), Mumbai 400093, Indiatel: +91-22-6570 1556/57 fax: +91-22-2682 1317email: [email protected]
CR Asia Thailand15/1 Moo 3, Bankoh-Mabkha Road, T. MabkhaNikhompattana, Rayong 21180, Thailandtel: +66-38-698 399 fax: +66-38-698 398email: [email protected]
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ISO 9001:2008 ISO 14001:2004 OHSAS 18001:2007
CR Asia Malaysia (Branch Office)No. 54, BBC Industrial EstateBintulu-Tatau Road, 97000 BintuluSarawak, Malaysiatel: +60-86-331 569 fax: +60-86-331 585email: [email protected]
CR Asia GroupUnit 1706, 17th Floor, Two Pacific Place Building142 Sukhumvit Road, KlongtoeyBangkok 10110, Thailandtel: +66-2-653 3913/4/5 fax: +66-2-653 3916email: [email protected]
CR Asia Singapore28 Jalan Buroh, Singapore 619484tel: +65-6268 0255 fax: +65-6268 3369email: [email protected]
CR Asia MalaysiaLot 1, PT 8250-1Teluk Kalong Industrial Area, 24000 KemamanTerengganu Darul Iman, Malaysiatel: +60-9-863 2325/26 fax: +60-9-863 2328email: [email protected]
CR Asia India404, Baba House, 86 M.V. RoadAndheri (East), Mumbai 400093, Indiatel: +91-22-6570 1556/57 fax: +91-22-2682 1317email: [email protected]
CR Asia Thailand15/1 Moo 3, Bankoh-Mabkha Road, T. MabkhaNikhompattana, Rayong 21180, Thailandtel: +66-38-698 399 fax: +66-38-698 398email: [email protected]