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Kelly Zhang Genentech Inc., 1 DNA Way, South San Francisco, CA 94080, USA Input to NAS Study: A Research Agenda for a New Era in Separations Science May 7-8, 2018, Irvine, CA A Pharmaceutical Industry Perspective: a New Era in Separation Science
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Page 1: A Pharmaceutical Industry Perspective: a New Era in ...nas-sites.org/dels/files/2018/05/Zhang_presentaiton.pdf · POE sorbitan mAb: 10-100 mg/mL polysorbate: 0.02-0.05%. 2D-LC/MS

Kelly Zhang

Genentech Inc., 1 DNA Way, South San Francisco, CA 94080, USA

Input to NAS Study:A Research Agenda for a New Era in Separations Science

May 7-8, 2018, Irvine, CA

A Pharmaceutical Industry Perspective:a New Era in Separation Science

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Background: Pharmaceutical R&D productivity

2

Pammolli et al, Nature Rev. Drug Discov., 2011, 10, 428

10 years in 1990s

14 years after 2000

Longer development time

Avg. time for products launched

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Complex emerging drug discovery paradigm

3Valeur et al, Angew. Chem. Int. Ed. 2017, 56, 1029

Examples…

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Complex drug delivery technologies

Kolate et. al. J Control. Release, 2014, 192, 67

4

Chang et al, J Pharm Sci., 2015, 104, 3404

Long Acting drug Release Fab-PLGA

Procko et al, Cell, 2014, 157, 1644

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It takes too many tools and too long to characterize one sample – Need multi-attributes characterization simultaneously

5

And more…

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Challenges in pharmaceutical HPLC analysis

K. Zhang et. al., Am. Pharm. Rev., 2013, 16 (7), 39-44.

6

Better Separation Science

• Material

• Instrumentation

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Material: e.g. mixed-mode, “total separation”

7

Ideally, a column or such a material that…

Although not yet to make this total separation, mixed-mode column technology has been greatly advanced in the past few years.

Mixed-Mode ChromatographySample Mixed-mode Stationary Phase

K Zhang, X, Liu, JPBA, 2016, 128, 73

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Mixed-Mode Stationary Phases

8X. Liu, C. Pohl, J. Sep.Sci. 33 (2010) 779–786.

RP/IEX bimodal mixed-mode phases

RP/AEX/CEX trimodal mixed-mode phases Restricted access

GE Capto Core 700 particle

BimodalRP/AEXRP/CEXHILIC/AEXHILIC/CEXTrimodalRP/AEX/CEX HILIC/AEX/CEX

K Zhang, X, Liu, JPBA, 2016, 128, 73

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Generic method for 25 common counterions using mix-mode column coupled with CAD

Ca

Lact

ate

Proc

aine

TRIS

K

NaChol

ine

Meg

lum

ine

NO3

Mal

eate

Gluc

onat

e

BrCl

Tosy

late

Succ

inat

e

Besy

late

Zn

Mal

ate

PO4

Fum

arat

eTa

rtra

teCi

trat

e

Mes

ylat

eSO4

Mg

9K Zhang, L Dai, N Chetwyn, J. Chromatogr. A. 1217 (2010) 5776-5784

Page 10: A Pharmaceutical Industry Perspective: a New Era in ...nas-sites.org/dels/files/2018/05/Zhang_presentaiton.pdf · POE sorbitan mAb: 10-100 mg/mL polysorbate: 0.02-0.05%. 2D-LC/MS

Applications in drug, counterion and trace level residual metal analysis

10L. Dai, L. Wigman, K. Zhang, J Chromatogr. A, 2015, 1408, 87

API

Li

LOQ: 8 ppb (w/w) in sample matrix

API

Fumarate

NaproxeneNa

Adenine

Cl

Separation of API and counterions

K Zhang, L Dai, N Chetwyn, J. Chromatogr. A. 2010, 1217, 5776

Sensitive quantification of Lithium in drug substance by HILIC separation

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Instrumentation:On-line multidimensional UHPLC with hyphenated detection

K Zhang, et al, J. Sep. Sci. 2013, 36, 2986

11

Page 12: A Pharmaceutical Industry Perspective: a New Era in ...nas-sites.org/dels/files/2018/05/Zhang_presentaiton.pdf · POE sorbitan mAb: 10-100 mg/mL polysorbate: 0.02-0.05%. 2D-LC/MS

Analysis of unconjugated small molecules in ADC by 2D-LC/MS

Y. Li et al, J. Chromatogra. A, 2015, 1393, 81–88.12

Page 13: A Pharmaceutical Industry Perspective: a New Era in ...nas-sites.org/dels/files/2018/05/Zhang_presentaiton.pdf · POE sorbitan mAb: 10-100 mg/mL polysorbate: 0.02-0.05%. 2D-LC/MS

2D-LC/CAD-MS characterization and stability study of polysorbate in mAb formulation

13Li, Y.; Hewitt, D.; Lentz, Y. K.; Ji , J. A.; Zhang, T. Y.; Zhang, K.;, Anal Chem, 2014, 86, 5150.

2D-LC• Mixed mode (AEX/RP)–RP • CEX-RP

POE isosorbide

POE

POE sorbitan

mAb: 10-100 mg/mL polysorbate: 0.02-0.05%

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2D-LC/MS study of the degradation product and mechanism in microdose PEG formulation

14

Microdosing for Bioavailability Study

3µg API in 100mL IV bag: 10% Degradation ~ 3 ppb (w/v) level4% PEG in saline

PVC infusion tubing

L. Dai et al, JPBA, 2017, 127, 182

Co-eluting impurity

IV device

1st Dimension

01

23

45

67

89

Time (min)

10 20 30 40 50 60 70 80 90

100

Relative Abundance

N

O

H3N

R1

Dehydrochlorination on PVC tubing surface and PEG auto-oxidation formed an oxidative environment.

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Trace analysis: genotoxic impurity hydrazine by derivatization

15

H2N NH2

O

H

OH+

OH

NN

HO

HNA

406

230

Wavelength (nm)200 300 400 500 600

Inte

nsity

(mA

U)

Ultraviolet Visible

DerivativeStrong Absorbanceλmax = 406 nm

GNE API

AU

0.000

0.002

0.004

Minutes0.00 2.00 4.00 6.00 8.00

Background of drug matrixUV = 260 nm

AU

0.000

0.002

0.004

Minutes0.00 2.00 4.00 6.00 8.00

UV = 406 nm

High sensitivity High resolution No matrix interference

10 ppm Hydrazine

HN

A

API

260

Wang, et al, JPBA, 2016, 126, 141

Matrix interference

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Separation of Compounds with Multiple Chiral Centers by 2DLC

Page 16

Drug with 3 chiral centers

2n Rule

e.g, n=3, 8 chiral isomers

It is highly challenging to separate compounds with multiple chiral centers 2DLC strategy

1st D: Well-developed achiral reversed-phase method (typically QC assay/impurity method) separate diastereomers and other impurities 2nd: Chiral method to separate each enantiomers

Page 17: A Pharmaceutical Industry Perspective: a New Era in ...nas-sites.org/dels/files/2018/05/Zhang_presentaiton.pdf · POE sorbitan mAb: 10-100 mg/mL polysorbate: 0.02-0.05%. 2D-LC/MS

Reaction screening, Scavenger

High Throughput Experiment and Automation

17

Gas phase reaction

Informatics

Form and Salt selection Crystallization

Excipient Compatibility/Forced Degradation

Solubility

• HPLC analysis is the bottleneck

Absorbent Screening

Chiral,Product isolation

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Summary

• Fast, sensitive, selective, robust separation methods

• New separation materials and instrumentation

• Complex modality characterization that can predict drug activity

• Characterization multiple attributes simultaneously

• Platform technology, less compound specific method development

• Miniaturization

• Green chemistry

• Intelligent software

• Well-trained scientists in separation science

18

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Acknowledgements

Genentech• Peter Yehl

• Larry Wigman

• Joe Pease

• Colin Masui

• Geoffrey Yeh

• Francis Gosselin

• Nik Chetwyn

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