A powerful boring machine that can be customized to suit ...portable boring machine in its boring...

F E A T U R E S • S E T U P & O P E R A T I O N

C O M P O N E N T S & A C C E S S O R I E S • T E C H N I C A L D A T A

B B 5 0 0 0 P o r t a b l e B o r i n g M a c h i n e

The most powerful boring machine inits class, you’ll be amazed at thepower and flexibility of the BB5000Portable Boring Machine. Exclusive, Climax-patented mounting components provide the flexibility tohandle tough boring jobs, even whenused in cramped, tight workspaces.

Quick and Easy Setupn Modular components make setup

quick and easy.n Fast and easy setup using high

quality cast-iron set-up cones andspherical bearing mounts.

n Patented spherical bearing mounting system allows quick setup, with up to 5° of bearing misalignment.

n Typical set-up time for an experienced operator is 30 minutesor less.

Powerfuln Up to 650 ft-lbs (881 N·m) of torque

at the bar – more than any otherportable boring machine in its boring range.

n Specially-designed rotational driveunit provides a 4:1 worm gearreduction for increased torque at allspeeds.

Versatilen Highly customizable to meet a

variety of needs.n Available in electric, hydraulic, or

pneumatic motor configurations.n Fast, easy two-bolt change-out

process to switch motors.n Available in a variety of bar lengths,

from 4 to 20 feet (1219.2 – 6096.0mm). Bars are straightened, andhave ½ inch or 12 mm square-broached tooling holes.

n Accessories allow the BB5000 to beused for blind boring, line boring,drilling, facing, threading, valverepair, and trepanning.

n An interface kit allows attachmentand quick alignment of the ClimaxAutoBoreWelders for efficient borewelding.

Compactn Extremely compact for ease of use in

cramped, tight work spaces.n Needs only approximately 24 inches

(609.6 mm) of clearance to operatethe machine.

Flexible, High Quality Designn Through-bar design allows the

rotational drive and feed unit to bemounted anywhere along the bar,even separately.

n Patented heavy-duty spherical bearing mounts ensure rigid attachment to the work piece, formore effective machining.

B r i n g i n g t h e s o l u t i o n t o y o u .

A powerful boring machine that can be customized to suit your needs.

Universal bearingmount assembly

Boring bar

Tool head assembly

Rotational DriveUnit (RDU)

Axial Feed Unit(AFU)

Drive motor(electric motor shown)

Spherical bearing mount(single arm shown)

B B 5 0 0 0 S p e c i f i c a t i o n s

SpecificationsUS Metric

Boring Bar DiameterStandard 2.25 inches 57.2 mmOptional 1.75 inches 44.5 mmOptional 1.25 inches 31.8 mm

Boring Diameter

Standard 2.5 - 12 inches 63.5 - 304.8 mmOptional 1.375 - 24 inches 34.9 - 609.6 mm

Boring Stroke 12, 24, or 36 inches 304.8, 609.6, or 914.4 mm

Power OptionsElectric: up to 112 free speed bar RPM 2.3 Hp 1.7 kWElectric: up to 168 free speed bar RPM 2.3 Hp 1.7 kWHydraulic: up to 148 free speed bar RPM 3.0 Hp 2.2 kWPneumatic: up to 120 bar free speed RPM 3.0 Hp 2.2 kW

Mounting Options Single Arm, Double Arm, Universal

Rotational Drive Unit 4-to-1 gear ratio reduction

Set-Up ConesStandard 2.75 - 12 inches 70.0 – 304.8 mmOptional 1.375 - 5 inches 34.9 – 127.0 mm

Feed Mechanical Mechanical

Feed Rate per revolution 0 – 0.019 inches/rev. 0 – 0.48 mm/rev.

Typical Machine Ship Weight 444 lbs 201 kg(Typical machine with single arm mounts, set-up cones & hydraulic motor)

Approximate Boring Bar Ship Weight 1.48 lbs/inch 0.264 kg/cm(Includes metal shipping container)

Shipping Dimensions(Shipped in 2 containers, 3 containers for hydraulic power unit option)

Machine W, D, H 52.5 x 27 x 16.5 inches 1334 x 686 x 419 mmBar 72 inch (1828.8 mm) W, D, H 74.5 x 6.5 x 7 inches 1892 x 165 x 178 mmHPU [5 hp] W, D, H 29 x 26 x 44 inches 737 x 660 x 1118 mm

Length of boring bar required = X + 27.5 inches (698.5 mm) + required strokeCutting should be performed within 9 inches (228.6 mm) of a bearing support. Maximum recommended unsupported bar lengthbetween any two bearings is 36 inches (914.4 mm).

The space between the back of the bearing mounting plate and theface of the bore must be at least 3 inches (76.2 mm) for set-upcone removal. If the bore has a shoulder or boss, increase theheight of the spacer plate and the length of the bar accordingly.

For help contact: Climax Portable Machine Tools, 2712 E. Second St Newberg, OR 97132 USA Website: www.cpmt.com

Worldwide Phone: 1.503.538.2185 N. America Toll-Free: 1.800.333.8311 Fax: 1.503.538.7600 Email: [email protected] 2

Here’s how to determine the length of the boring bar you will require:

All dimensions should beconsidered reference.Please contact your ClimaxTerritory Manager for precision dimensions.

B B 5 0 0 0 O p e r a t i o n a l D i m e n s i o n s

Rotational Drive Unit with hydraulic motor

Rotational Drive Unit with pneumatic motor

Rotational Drive Unit with electric motor

Dimensions in inch (mm)

Specifications subject to change without notice

7.69(195.3)

6.87(174.5)

7.69 (195.3)

10.42(264.7)

18.55 (471.2)(low speed motors)16.18 (411.0)

(high speed motors)1.75 (44.5)

7.9(200.7)

9.46 (240.3) min10.12 (257.0) max

14.9 (378.5)



B B 5 0 0 0 O p e r a t i o n a l D i m e n s i o n s

Axial feed unit

Spherical bearing mount assembly

Dimensions in inch (mm)

Dimensions typical of both singleand double arms

Specifications subject to change without notice

7.68(195.0)

Bar clamp collar

Feed rateadjustmentknob

5.50(139.7)

8.0 (203.2)

4.0 (101.6)

7.63 (193.8)3.5

(88.9)

1.75(44.5)

3.5(88.9)

0.75 (19.1) dia

0.5 (12.7) dia

3.0 (76.2)typical

3.0 (76.2)typical



A Fast Six-Step Process

Insert a properlyground tool bit into thetool hole in the bar,

adjust for depth of cut, andlock in place with the setscrew. Attach the hydraulichoses.Elapsed time: 5 minutes.

And there you are... ready tobegin the first boring pass.

Total elapsed time: 31 minutes.

The axial feed unit isslipped onto the barand the leadscrew is

screwed into the pocket on therotational drive unit. Tighteningtwo clamping collars locks theaxial feed unit to the bar.Elapsed time: 3 minutes.

Slide the rotational driveonto the bar. Firmlypush it onto the

spherical mount, and lock it inplace with one bolt. Tightenthe rear clamping collarenough to be snug but so thebar can slide through it. Elapsed time: 4 minutes.

Remove the set-upcones and replace thebar. The set-up cones

will adequately center the bar,unless you have very precisetolerances, or need to movethe centerline of the boreslightly. Final centering adjustments are made with thejacking screws.Elapsed time: 5 minutes.

Slide on sphericalmounts with tack weldplates, and tack weld

them to the workpiece. These mounts have sphericalbearings so they can bemounted up to 5° out of perpendicular alignment.Elapsed time: 10 minutes,

Slide the bar throughthe two holes to bebored and roughly

center it with the set-up cones.The set-up cones are forcedinto the bore with the clampring jacking screw and lockedonto the bar with a set screw.Elapsed time: 4 minutes.

1

2

6

4

5

3

Setup of the BB5000 Portable Boring Machine is quick andeasy. An experienced operator can set up the machine inmost typical two-bore line boring applications in about halfan hour (depending on alignment tolerances). The threemain ingredients of the quick setup system are:

n Setup cones to roughly center the bar in the bore.n Spherical mounts that can be quickly tack-welded in

place.n Quick-mount rotational drive unit, attaches to spherical

mount in seconds

B B 5 0 0 0 S e t - u p a n d O p e r a t i o n



B B 5 0 0 0 A p p l i c a t i o n s

Facing

Line Boring

Conventional Boring Drilling

Threading

Trepanning

Grooving



B B 5 0 0 0 A p p l i c a t i o n P h o t o s

A Wide Variety of ApplicationsDo you need to put the axial feed unit on one end of the bar and the rotationaldrive on the other? No problem... all you need to do is use the leadscrew blockclamped or tack welded to the work piece. In fact, just about any arrangementof components can be used as long as you maintain rigidity by placing bearingsupports as close as possible to the holes to be bored. Need to align and borefour holes that are 18 inches (457.2 mm) apart? Just use a long bar and weld abearing bracket at each hole for support. The modular components let you usethe machine in a wide variety of combinations.

The BB5000 is widely used by these industries:n Constructionn Miningn Power Generationn Ship buildingn Transportationn Petrochemicaln Pulp and papern Steel and aluminum

Typical applications:n Heavy equipment repairn Stern tube boringn Wicket gate repair on damsn Bridge building/re-buildingn Turbine coupling boringn Engine block repairn Bearing seat repairn Press repairn Valve body boringn Pump body boringn Large fab bore alignment



B B 5 0 0 0 T o o l C o n f i g u r a t i o n

Configure your BB5000 in five easy steps.To configure your BB5000 Boring Machine, you will need to:1 Select a Base Unit2 Select a Drive Option (Motor Control & Motor)3 Select a Feed System4 Select a Mounting Option5 Select a Boring Bar

To generate the correct part number for the boring machineyou require, simply select the option you need in each step,then write the number of that option in the correspondingbox at the top of this page. Contact your Climax representativefor additional configurations or help with this process.

The base unit includes the Rotational Drive Unit (RDU), tool kitwith cutting tools, 4.5 - 12 inch (114 - 305 mm) tool head set,packaging, instruction manual and set-up cones, according tothe option you choose. The unit comes packed in a durable metal container.

Step 1: Select a Base Unit

Step 2: Select a Drive Option (Motor Control & Motor)

ABB5000 . .Your part number is:

Write the number of the Motor Control in box “B.”(Required with electric motors.)

Number 0: No Speed Control (pneumatic & hydraulic motors)

Number 1: 120V Speed Control, non-CE (37517)

Number 2: 230V Speed Control, CE compliant (37518)

Number 3: 120V Manual Motor Starter, CE compliant(single speed on/off) (37538)

Number 4: 230V Manual Motor Starter , CE compliant(single speed on/off) (37539)

B

B C.

D E.

F G.

H I0

(To generate your part number, write the number of each option you require in the corresponding box.)

Electronic speedcontrol

Motor starter

Base Unit

Set-up cones(included with base

configurations 1 & 2)

Write the number of the Motor in box “C.”

Number 1: Electric, 120 VAC, 50/60 Hz Single Phase, 168/82 bar rpm(37558)

Number 2: Electric, 120 VAC, 50/60 Hz Single Phase, 112/55 bar rpm (37557)

Number 3: Electric, 230 VAC, 50/60 Hz Single Phase, 168/82 bar rpm (37560)

Number 4: Electric 230 VAC, 50/60 Hz Single Phase, 112/55 bar rpm (37559)

Number 5: Hydraulic, 2.2 in3 (36.0cm3) 148 bar rpm @ 6 GPM(22.7 L/min) (39837)




Number 9: Pneumatic, 3Hp (2.2 kW), 57 bar rpm (includes air conditioning unit) (37498)

Other motors are available for yourBB5000. Please select “0” in step 2, andorder separately using part numbersshown on page 9.

Write the number of the BaseConfiguration in Box “A.”

Number 1: Standard inch package, with set-up cones (37448)

Number 2: Standard metric package, with set-up cones (37450)

Number 3: Standard inch package, no set-up cones (37449)

Number 4: Standard metric package, no set-up cones (37451)

A

Step 2, continued: Select a Motor

C

Electronic motorassembly (two-speed)

Hydraulic motor assembly

Pneumatic motorassembly



Motor ports are 7/8-14 SAE O-ring type.Includes 1/2 inch (12.7 mm) quick-releasefitting kit.

Step 3: Select a Feed System

Step 4: Select a Mounting Option*

Write the number of the Feed System in box “E.”

Number 11: Mechanical Feed (28636)

E

Write the number of the Standard boring barin box “H.” Boring bar is 2.25 inch (57.2 mm)with tooling holes spaced every 10 inches(254 mm).

Number 00: None (order separately from table on page 10.)

Number 11: 48 inch (1219.2 mm) bar, ½ inch (12.7 mm) tooling holes (34626)


Number 33: 96 inch (2438.4 mm) bar, ½ inch(12.7 mm) tooling holes (34628)


Number 55: 48 inch (1219.2 mm) bar, 12 mm tooling holes (37635)




Write the number of the lead screwlength in Box “D.”

Number 11: 12 inch (304.8 mm) stroke lead screw (28654)

Number 22: 24 inch (609.6 mm) stroke lead screw (28687)

Number 33: 36 inch (914.4 mm) strokelead screw (28688)

DStep 5: Select a Boring Bar

H

Write the number of the Arm Style MountKit (with spherical bearings, support and hardware) in Box “F.”

Number 00: None

Number 11: One Single Arm Mount Kit (37472)

Number 22: Two (2) Single Arm Mount Kits

Number 33: Three (3) Single Arm Mount Kits

Number 44: Four (4) Single Arm Mount Kits

Number 55: One Double Arm Mount Kit (37473)

Number 66: Two (2) Double Arm Mount Kits

Number 77: Three (3) Double Arm Mount Kits

F

* If bore is wider than 12 inches(304.8 mm), a double arm mount isrecommended.

2.25 inch (57.2 mm)Boring bars

Single arm mount

Lead screw assembly

Axial feed assembly

Double arm mount

Write the number of the Universal MountingKit (with spherical bearings, support, andhardware) in Box “G.”

Number 00: None

Number 11: One Universal Mount Kit (36959)

Number 22: Two (2) Universal Mounts Kits

Number 33: Three (3) Universal Mounts Kits

Number 44: Four (4) Universal Mounts Kits

G

Universal mount

Write the number of the Standard boring barin box “I.” Boring bar is 2.25 inch (57.2 mm)with tooling holes spaced every 6 inches(152.4 mm).

Number 00: None (order separately from table on page 8.)



Number 33: 96 inch (2438.4 mm) bar, ½ inch (12.7 mm) tooling holes(41552)






I

B B 5 0 0 0 T o o l C o n f i g u r a t i o n



Add an Automated Bore Welder to your BB5000 Boring Machinewith the convenient bore welder interface kit. Attach the bore welder to the BB5000’s mounting fixture to ensureperfect alignment for both welding and machining. A single setup for both welding and machining saves time, andhelps get the job done quickly. All bore welders include welding head, torches, mounting rod &radial mount, torch extensions, conduit switch assembly, tips, nozzles, diffuser, and liner. See table below to compare other features & components.

Bore Welder InterfaceFurther customize your BB5000 Boring Machine withthese boring bar options. Order separately. (customized bars available upon request)n All bars are made of 1045 S-CPO chrome-plated steel. n Standard bars available in 2 foot (609.6 mm) increments up to 24 feet

(7.3 meters) long, with various hole spacing.n After machining, bars are straightened to within 0.001 inches per foot

(0.025 per 304.8 mm).n Most bars are straight to within 0.001 inch (0.025 mm) over the length

of the bar.n Bars come packaged in a fitted steel container with quick-release latches.n First hole is 1 inch (25.4 mm) from the end of the bar, for all bar lengths.n Morse taper and straight shank holders available upon request.

Part No.(Holes 10

inches(254.0 mm)

apart)

Part No. (Holes 6inches

(152.4 mm)apart) Bar Dia. Bar Length Hole Size

34626 39309 2.25 inch 48 inches 1/2 inch34627 39310 2.25 inch 72 inches 1/2 inch34628 41552 2.25 inch 96 inches 1/2 inch34629 43728 2.25 inch 120 inches 1/2 inch34630 43729 2.25 inch 144 inches 1/2 inch37337 39308 1.25 inch 48 inches 3/8 inch37338 43693 1.25 inch 72 inches 3/8 inch37339 39447 1.25 inch 96 inches 3/8 inch37340 n/a 1.25 inch 120 inches 3/8 inch37341 n/a 1.25 inch 144 inches 3/8 inch34635 43740 2.25 inch (57.2 mm) 48 inches (1219.2 mm) 12 mm34636 43741 2.25 inch (57.2 mm) 72 inches (1828.8 mm) 12 mm34637 43742 2.25 inch (57.2 mm) 96 inches (2438.4 mm) 12 mm34638 43743 2.25 inch (57.2 mm) 120 inches (3048.0 mm) 12 mm

34639 43744 2.25 inch (57.2 mm) 144 inches (3657.6 mm) 12 mm




37330 n/a 1.25 inch (31.8 mm) 120 inches (3048.0 mm) 10 mm

37331 n/a 1.25 inch (31.8 mm) 144 inches (3657.6 mm) 10 mm

No. DescriptionBoreWelding Interface Kit

Allows you to attach a bore welder to BB5000mounting fixture, ensuring perfect alignmentfor both welding and machining. Includesadapter plate, alignment tool, and sphericalbearing removal wrench.26518 Complete interface kit for 2.25 inch

(57.2 mm) diameter bar.36062 Alignment tool only for 1.75 inch

(44.5 mm) diameter bar.26656 Alignment tool only for 1.25 inch

(31.8 mm) diameter bar.

Model Welding Dia.Inch (mm)

FacingTorch

Option

Wire feeder& dovetailadj. torchincluded

18 inch(457.2 mm)extensionincluded

Auto-skipincluded

BW1000 0.88 - 12.0(22.4 - 304.8) No No No No

BW2000 0.88 - 12.0(22.4 - 304.8) Yes No No Yes

BW3000 0.88 - 13.0(22.4 - 330.2) Yes Yes Yes Yes

AutoBoreWelder3000

AutoBoreWelder1000



AutoBoreWelder 2000(not shown)

No. DescriptionMechanical axial feed assemblyMounts anywhere on the bar. Reversible ratchet feed mechanism has variable feed rateup to 0.19 inches (0.48 mm) per revolution.Feeds the tool and bar by moving along the stationary leadscrew. Adjustable clamp collarson both ends clamp unit to the bar. Includesauto stop.28636 For 2.25 inch (57.2 mm) dia bar.29908 For 2.0 inch (50.8 mm) dia. bar

Rotational drive assemblyMounts anywhere on the bar. Features heavy-duty cast aluminum housing, Timken rollerbearings, and sealed, lifetime lubrication.Clamp ring mounts assembly to spherical bear-ings with one bolt.

No. DescriptionRotational drive assembly, cont’d28531 Accepts 2.25 inch (57.2 mm) dia. bars29910 Accepts 2.0 inch (50.8 mm) dia bars

Axial leadscrew assemblyStationary leadscrew assembly is fixed in positionby screwing it into the rotational drive assemblyor into tack weld mounting block. Acme nutholds leadscrew in place. Includes leadscrewand two Acme nuts. Leadscrews available inlengths below. Other lengths are available byspecial request.28654 12.0 inch (304.8 mm) travel28687 24.0 inch (609.6 mm) travel28688 36.0 inch (914.4 mm) travel

28756 Leadscrew tack weld block

2.0 inch (50.8 mm) diameter bars available upon request.

B B 5 0 0 0 A c c e s s o r i e s

No. DescriptionElectric Motor AssemblyAssembly includes two-speed electric motorand mounting flange.37557 Electric, 120 VAC, 50/60 Hz Single

Phase, 112/55 bar rpm.37558 Electric, 120 VAC, 50/60 Hz Single

Phase, 168/82 bar rpm37559 Electric, 230 VAC, 50/60 Hz, Single

Phase, 112/55 bar rpm.37560 Electric, 230 VAC, 50/60 Hz Single

Phase, 168/82 bar rpmSpeed Control37517 120V Speed Control, Non-CE37518 230V Speed Control, CE37538 120V Manual Motor Starter, CE37539 230V Manual Motor Starter, non-CE

No. DescriptionSpherical Bearing MountsAvailable in single arm, double arm, and universal mount styles, our spherical bearingmounts attach directly to the work piece, andaccept both the model BB5000 rotational drive,and the mounting bracket for the ClimaxAutoBoreWelders. Includes bracket, bearing, and hardware.

Single arm37472 for 2.25 inch (57.2 mm) bars36710 for 2.0 inch (50.8 mm) bars

Double arm37473 for 2.25 inch (57.2 mm) bars29953 for 2.0 inch (50.8 mm) bars

Universal36959 for 2.25 inch (57.2 mm) bars 37626 ID Mount, for 8.6 - 11.2 inch (218.4 -

284.5 mm) diameters 37621 Universal bearing ID conversion kit

26248 Spherical Bearing - 2.25 inch (57.2 mm). Bearing mounts to bracket to align the bar.

29951 Spherical Bearing - 2.0 inch (50.8 mm). Same as above, but for 2.0 inch(50.8 mm) diameter. Order mountinghardware separately.

46293 Face-Adjustable ID Bearing MountIdeal for mounting the BB5000 in deep or blindbores, this ID bearing mount provides an IDmounting range of 5.75 - 12.5 inches (146.1 -317.5 mm). Easily install and adjust the mountfrom the open face part of your bore.Independently adjustable mounting legs alsosimplify centering the mount in bores which arenot perfectly round.20319 ID mount self-aligning bearing

support assemblyBearing support assembly provides 4-wayadjustable bar alignment. Fits bores with ID’sfrom 11.5 - 24 inches (292.1 - 609.6 mm). Baris held in place by a self-aligning bearing.Assembly includes chuck and bearing, three setsof jaws, two sets of jacking screws, and one setof 1 inch (25.4 mm) spacers.28799 Cantilever mounting assemblyCantilever standoff mounts between two bearing mounting brackets to ensure machinerigidity when blind boring, trepanning, spadedrilling, or tapping. Order bearing mounting brackets separately. Order two assemblies whenusing a double arm mount.30798 Right Angle BaseFixture holds boring bar bearing support brackets for heavy duty drilling. Uses two singlearm spherical bearing mounts (order separately).Base may be bolted, welded or clamped toworkpiece.

Hydraulic Motor AssemblyReversible hydraulic motor and SAE 2-boltmounting flange to mount to the rotationaldrive housing. Motor ports are 7/8 - 14 SAEO-ring type. 1/2 inch dripless quick-connect fitting kit installed. Bar rpm’s are max at 6 gpm(22.7 L/min). (For 50 Hz power units, reducethe bar rpm by 15%; bar torque remains thesame.) Also available with 3/8 inch (9.5 mm) fitting kits.

PartNumber

Motor Capacity Max bar rpm atTorque at the bar(calculated value)in3 cm3 6 gpm

(22.7 L/min)10 gpm

(37.9 L/min)

39837 2.2 36.0 148 246 92 ft-lb (124.7 N•m)39843 3.6 60.0 90 150 159 ft-lb (215.6 N•m)39844 5.9 96.7 55 92 270 ft-lb (367 N•m)39845 7.3 119.6 44 73 342 ft-lb (463.7 N•m)39846 8.9 145.8 36 60 417 ft-lb (565.4 N•m)39847 14.1 231.1 23 38 652 ft-lb (884.0 N•m)

Hydraulic Power UnitAvailable 5 hp (3.7 kW) 6 gpm (22.7 L/min)and 10 Hp (7.5 kW) 10 gpm (37.9 L/min)units with 3-phase electric motor, with vari-able displacement pump, allow speed control even while running without sacrificingtorque. Many models available. Pleaseask a Climax representative for details.

Pneumatic Motor AssemblyThe 3 Hp (2.2 kW) motor comes complete,ready for 2-bolt mounting directly on the rotational drive. Includes pneumatic conditioning unit.

Part Number Max Bar RPMTorque at the bar(calculated value)

39112 (non-CE) 120 rpm 115 ft-lb (156 N•m)

28614 (CE) 120 rpm 115 ft-lb (156 N•m)37498 (non-CE) 57 rpm 234 ft-lb (156 N•m)28697 (CE) 57 rpm 234 ft-lb (156 N•m)



B B 5 0 0 0 A c c e s s o r i e s

B B 5 0 0 0 A c c e s s o r i e s

No. DescriptionSet-up ConesCones slide onto the bar and into fairly round, in-line holes for fast set-up. Set screws and back-up clamp collars hold the cones in place whilethe components are being attached.26263 Set of 2 aluminum set-up cones, 1.5

- 3.25 inch (38.1 - 82.6 mm) bore ID. Fit 1.25 inch (31.8 mm) diameter bars.

27803 Set of 4 aluminum set-up cones for 1.5 - 5 inch (38.1 - 127.0 mm) bore ID. Fit 1.25 inch (31.8 mm) diameter bars.

26507 Set of 2 cast iron set-up cones for 2.75 - 8.37 inch (69.9 - 212.6 mm) bore ID. Fit 2.25 inch (57.2 mm) diameter bars.

31801 Set of 2 cast iron set-up cones for 2.75 - 8.37 inch (69.9 - 212.6 mm) bore ID. Fit 2.0 inch (50.8 mm)diameter bars.

26508 Set of 2 cast iron set-up cones for 8.37 - 12 inch (212.6 - 304.8 mm) bore ID. Fit 2.25 inch (57.2 mm) diameter bars.

31802 Set of 2 cast iron set-up cones for 8.37 - 12 inch (212.6 - 304.8 mm) bore ID. Fit 2.0 inch (50.8 mm) diameter bars.

Bore Measuring Tool with fine adjustment feature allows precision bore measurement andsets tool bit height while the bar is still mountedin the work piece.46203 18 inch (457.2 mm) diameter tool,

measures up to 18 inch (457.2 mm) diameter bores with 3/8 inch (9.5 mm) stylus.

46204 Same as above, but includes both 3/8

inch (9.5 mm) and 7/8 inch (22.2 mm) length styluses.

45831 Fine adjustment attachment to upgrade tools without bracket.

No. DescriptionBoring HeadsBoring heads may be positioned anywherealong the bar. Split body allows attachmentwithout moving the bar. Boring heads to fit 2.0inch (50.8 mm) diameter bars also available.

11817 HSS inch boring head set(included in Base Unit 37448) - includes (5) boring heads to bore 4.5 - 12 inch diameters.

34565 HSS metric boring head set(included in Base Unit 37450), includes five boring heads to bore 114.3 - 304.3 mm diameters. Uses standard 10 mm & 12 mm square cutter.

16161 Boring head set - includes boring hub and boring head arms tobore 12 - 24 inch (304.8 - 609.6 mm) diameters.

10943 Carbide boring head setincludes mounting block and hardware, (6) tool holders, (1) carbide boring cartridge, and (10) carbide inserts, to bore 5.96 - 12.75 inch (151.4 - 323.9 mm) diameters

Magnetic Back Dial IndicatorTop quality travel dial indicator with magneticback, made by Starrett® for Climax.Useful for many things including:n Precisely setting depth of cut.n Measuring and setting the travel of the

boring bar when cutting to a shoulder.n Facing operations, precision alignment of

boring bar to larger bores.

45396 0 - .500 inch range (.001 increment)

45397 0 - 10 mm range (.01mm increment)

Climax PN 31412 30051 30044 36936 36954 45040Item Name Heavy Duty Facing HeadBar Dia. 1.25 inch (31.8 mm) 2.0 inch (50.8 mm) 2.25 inch (57.2 mm) 2.25 inch (57.2 mm) 2.25 inch (57.2 mm) 2.25 inch (57.2 mm)Swing Dia. 6.6 - 9.4 inches

(167.6 - 238.8 mm)9.1 - 22.2 inches

(231.1 - 563.9 mm)10.0 - 18.6 inches(254 - 472.4 mm)

13.5 inches(342.9 mm)

20.3 inches(515.6 mm)

20.1 - 25.3 inches(510.5 - 642.6 mm)

Facing Dia. 2.1 - 8.8"(53.3 - 223.5 mm)

2.5 - 18"(63.5 - 457.2 mm)

2.5 - 18 inches(63.5 - 457.2 mm)

2.5 - 12 inches(63.5 - 304.8 mm)

2.5 - 19.0 inches(63.5 - 482.6 mm)

2.25 - 24.0 inches(57.2 - 609.6 mm)

Grooving Dia. n/a n/a n/a 4.0 - 12.0 inches(101.6 - 304.8 mm)

4.0 - 19.0 inches(101.6 - 482.6 mm)

3.3 - 24.0 inches(83.8 - 609.6 mm)

Facing & Grooving HeadsAdjustable Range Facing Heads

Facing and Grooving Heads for your BB5000

NOTE: Drawingsare for referenceonly, are not toscale, and maynot representactual product.



B B 5 0 0 0 A c c e s s o r i e s

No. DescriptionSmall Bore Components for your BB5000A complete small bore kit includes a sleeve set, set-up cones, and 1.25 or 1.75 inch (31.8 or 44.5 mm)diameter bar(s). Sleeve set includes rotational drive sleeve with drivekey, axial feed sleeve, and two bearing sleeves (everybearing requires a sleeve.) All sleeves include retainingsnap rings.

2.25 inch and 1.75 inch diameter bars use 1/2 inch or 12 mm tool bits. 1.25inch diameter bars use 3/8 inch or 10 mm tool bits.

For bars 72 inches or longer, Climax recommends a minimum of 4 bearings,therefore 4 bearing sleeves are included in the small bore kits supplied with72 or 96 inch (1828.8 or 2438.4 mm) bars.

Small bore kits supplied with 48 inch (1219.2 mm) bars will have tool holes 6inches (152.4 mm) between centers. Small bore kits supplied with 72 inch(1828.8 mm) or longer bars will have tool holes 10 inches (254.0 mm)between centers. 6 inch hole spacing is available on longer bars uponrequest.

1.25 inch (31.8 mm) diameter small bore components for 2.25 inch (57.2 mm) diameter bar.

28698 1.25 inch (31.8 mm) diameter small bore sleeve set: RDU sleeve with drive key, AFU sleeve, (2) bearing sleeves.

39421 1.25 inch (31.8 mm) diameter small bore kit with 48 inch (1219.2 mm) bar: Small bore sleeve set, RDU sleeve with key, AFU sleeve, and (2) bearing sleeves, (2) aluminum set up cones, 1.25 inch (31.8 mm) diameter, 48 inch (1219.2 mm)

long bar with 3/8 inch tool holes spaced 6 inches (152.4 mm) apart, assortment of 3/8 inch HSS tool bits.

46331 Same as above, but bar has metric tool holes(10 mm) spaced 6 inches (152.4 mm) apart..

39423 1.25 inch (31.8 mm) diameter small bore kit with 72 inch (1828.8 mm) bar:RDU sleeve with drive key, AFU sleeve, (4) bearing sleeves, (2) aluminum set-up cones, 1.25 inch (31.8 mm) diameter, 72 inch (1828.8 mm) long bar with 3/8 inch tool holes spaced 10 inches (254.0 mm) apart, assortment of 3/8 inch HSS tool bits.

46333 Same as above, but bar has metric tool holes(10 mm) spaced 10 inches (254.0 mm) apart..

46120 1.25 inch (31.8 mm) diameter small bore kit with 48 and 72 inch (1219.2 and 1828.8 mm) bars:RDU sleeve with drive key, AFU sleeve, (4) bearing sleeves.

46334 Same as above, but bar has metric tool holes(10 mm) spaced 10 inches (254.0 mm) apart.

40676 1.25 inch (31.8 mm) diameter small bore kit with96 inch (2438.4 mm) bar:RDU sleeve with drive key, AFU sleeve, (4) bearing sleeves, assortment of 3/8 inch tooling.

No. Description1.25 inch (31.8 mm) diameter small bore sleeve setfor 2.0 inch (50.8 mm) diameter components.

44614 1.25 inch (31.8 mm) diameter small bore sleeve set:RDU sleeve with drive key, AFU sleeve, (2) bearing sleeves

1.75 inch (44.5 mm) diameter small bore sleeve setfor 2.25 inch (57.2 mm) diameter components.

44091 1.75 inch (44.5 mm) diameter small bore sleeve set:RDU sleeve with drive key, AFU sleeve, (2) bearing sleeves

Part Numbers for Small Bore Components

26263 Set of (2) aluminum set-up cones, 1.5 - 3.25 inch (38.1 - 82.6 mm) diameter, for 1.25 inch (31.8 mm) diameter bar

43383 Set of (2) cast iron set-up cones, 2.0 – 6.0 inch (50.8 – 152.4 mm) diameter, for 1.25 inch (31.8 mm) diameter bar

26719 (2) bearing sleeves for 2.25 inch (57.2 mm) diameter bearings

26722 (2) bearing sleeves for 2.0 inch (50.8 mm) diameter bearings

26728 snap rings for 2.25 inch (57.2 mm) diameter components

31612 Snap rings for 2.0 inch (50.8 mm) diameter components

28698 RDU sleeve with key

Part Number(Holes spaced

10 inches(254.0 mm)

apart)

Part Number (Holes spaced

6 inches(152.4 mm)

apart) Bar Diameter Bar Length Hole Size37337 39308 1.25 inch (31.8 mm) 48 inches (1219.2 mm) 3/8 inch


37338 43693 1.25 inch (31.8 mm) 72 inches (1828.8 mm) 3/8 inch














Bars for use with small bore kits:



B B 5 0 0 0 A c c e s s o r i e s

No. DescriptionTool KitsComplete set of tools for the boring bar (included in base unit)

28784 Tool Kit (Inch)

34580 Tool Kit (Metric)

Tool Bits HSS Standard Tool Bits (Inch)31866 HSS 1/2 inch x 1.0 inch LH 15° lead31857 HSS 1/2 inch x 1.0 inch LH 0° lead31867 HSS 1/2 inch x 1.8 inches LH 15° lead31858 HSS 1/2 inch x 1.8 inches LH 0° lead32344 HSS 1/2 inch x 2.5 inches LH 15° lead32342 HSS 1/2 inch x 2.5 inches LH 0° lead31868 HSS 1/2 inch x 4.0 inches LH 15° lead31859 HSS 1/2 inch x 4.0 inches LH 0° lead25710 HSS 1/2 inch x 2.5 inches LH & RH double-ended

HSS Tool Bits (Metric)34578 HSS 12 mm x 1.8 inches (45.7 mm) LH 15° lead34573 HSS 12 mm x 1.8 inches (45.7 mm) LH 0° lead34577 HSS 12 mm x 2.5 inches (63.5 mm) LH 15° lead34572 HSS 12 mm x 2.5 inches (63.5 mm) LH 0° lead34576 HSS 12 mm x 4.0 inches (101.6 mm) LH 15° lead34571 HSS 12 mm x 4.0 inches (101.6 mm) LH 0° lead

Alternative Tool Bits31848 HSS 1/2 inch x 1.0 inch RH 15° lead31830 HSS 1/2 inch x 1.0 inch RH 0° lead32103 HSS 1/2 inch x 1.0 inch RH 0° lead side cutting32114 HSS 1/2 inch x 1.0 inch LH 0° lead side cutting31849 HSS 1/2 inch x 1.8 inch RH 15° lead31831 HSS 1/2 inch x 1.8 inch RH 0° lead32104 HSS 1/2 inch x 1.8 inch RH 0° lead side cutting32115 HSS 1/2 inch x 1.8 inch LH 0° lead side cutting32345 HSS 1/2 inch x 2.5 inch RH 15° lead32343 HSS 1/2 inch x 2.5 inch RH 0° lead32341 HSS 1/2 inch x 2.5 inch RH 0° lead side cutting32340 HSS 1/2 inch x 2.5 inch LH 0° lead side cutting31850 HSS 1/2 inch x 4.0 inch RH 15° lead double-ended31841 HSS 1/2 inch x 4.0 inch RH 0° lead double-ended32105 HSS 1/2 inch x 4.0 inch RH 0° lead side cutting32116 HSS 1/2 inch x 4.0 inch LH 0° lead side cutting34348 HSS 1/2 inch x 4.0 inch LH 15° lead double-ended

Twin Leadscrew Facing Head Tool Bits31868 HSS 1/2 inch x 4.0 inch LH 15° lead31917 Carbide 1/2 inch x 3.5 inch LH 15° lead

Facing/Grooving Tool Facing Bits31849 HSS 1/2 inch x 1.8 inch RH 15° lead31831 HSS 1/2 inch x 1.8 inch RH 0° lead36370 1 each of the 15° lead and 0° lead bits

Facing/Grooving Tool Facing Bits35948 HSS LH grooving 0.12 inches wide, 15° lead top rake37766 HSS LH grooving 0.12 inches wide, 0° lead top rake35949 HSS LH grooving 0.56 inches wide, 15° lead top rake37767 HSS LH grooving 0.56 inches wide, 0° lead top rake

No. DescriptionInstructional VideoDescribes set-up and operation of the various BB5000 componentsand systems. Most standard applications are demonstrated in detail. Approximately 40 minutes.

30932 VHS Videotape Format47109 CD Format

Other accessories available for Heavy dutydrilling and trepanning.

Multiple sizes of spade drills available for drilling and trepanning operations.

Threading

Threading with the Model BB5000 requires a specialthreading bar, feed box and gear set.

Gear sets are available for 4 - 20 threads per inch, anddiameter ranges of 4.75 - 8.75 inches (120.7 - 222.3mm).

A manual radial feed tool head lets you cut threads toa precise depth.

Valve repair

Boring heads are available for boring the angled valveseats on a range of globe valves 6 - 16 inches (152.4 -406.4 mm) in diameter.

Fixturing can be designed to fit your particular valve.

Taper boring

If you need to bore tapers, a Climax taper boringattachment can be designed for your application.



C l i m a x T r a i n i n g



Climax has been teaching the fundamentals and fine points ofportable machine tool operation forpractically as long as we’ve beeninventing and building the tools.

At the Portable Machining TrainingInstitute situated in our corporateheadquarters near Portland, Oregon,we provide training for machine tooloperators on portable machine toolsafety, and machine setup and operation.Trainees also receive technical tips and tools to improveoperational efficiencies, with the vastmajority of every program devoted tohands-on activities and skill development.

The Climax instructional team includesspecialists in shipbuilding, power generation, civil engineering, bridgere-building, and other industries.

Whether it’s a regularly scheduledcourse at the Portable MachiningTraining Institute, or custom curriculumconducted at your facility, yourmachinists will benefit from coursesdeveloped by some of the mostrespected authorities in the business.

Call us today to register for a regularlyscheduled class, or talk to us abouthow we can customize a training program for your specialized application.

Training at the Portable Machining Training Institute

BB5-1M0807

www.cpmt.com

Corporate HeadquartersClimax Portable Machine Tools, Inc.2712 E. Second StreetNewberg, Oregon 97132 USAWorldwide Telephone: 503.538.2185N. America Toll-Free: 800.333.8311Fax: 503.538.7600Email: [email protected]

European HeadquartersClimax GmbHAm Langen Graben 8Düren, 52353 GermanyTelephone: (+49) (0) 2421.9177.0Fax: (+49) (0) 2421.9177.29Email: [email protected]

Copyright © 2007 Climax Portable Machine Tools, Inc. All Rights Reserved.

Portland

Cologne

ChicagoToronto

Singapore

Houston

Rental DepotManufacturing / Sales FacilityInternational Distributor

World Headquarters

Climax Portable Machine Tools WorldwideManufacturing, Sales & Rental Facilities

Edmonton

Philadelphia

Charlotte

Call Climax for:

RentalsWith five locations in the USA,two in Canada, one in Europe,and one in Asia, you are neverfar away from a Climax portablemachine tool.

Special ProjectsClimax has been solving complicated on-site machiningproblems for our customerssince 1964.

On-site TrainingNeed some refresher courses insetting up and operating yourClimax machine tool?

Call us. We’ll bring the solution to you.

C l i m a x P o r t a b l e M a c h i n e T o o l s , I n c .

Date post:	05-Oct-2020
Category:	Documents
Upload:	others
View:	6 times
Download:	0 times

A powerful boring machine that can be customized to suit ...portable boring machine in its boring...

Documents