+ All Categories
Home > Documents > A Review of the March 11 Great East Japan Earthquake Event · LPG Sphere 364 met all the HPGSL...

A Review of the March 11 Great East Japan Earthquake Event · LPG Sphere 364 met all the HPGSL...

Date post: 14-Apr-2020
Category:
Upload: others
View: 1 times
Download: 0 times
Share this document with a friend
46
A Review of the March 11 Great East Japan Earthquake Event
Transcript
Page 1: A Review of the March 11 Great East Japan Earthquake Event · LPG Sphere 364 met all the HPGSL earthquake design structural requirements. At the time of the event the tank was undergoing

A Review of the March 11 Great East Japan Earthquake Event

Page 2: A Review of the March 11 Great East Japan Earthquake Event · LPG Sphere 364 met all the HPGSL earthquake design structural requirements. At the time of the event the tank was undergoing

Event Data

Time – The Great East Japan Earthquake occurred at 14:46 JST (01:46 US EST) on Friday, 11 March 2011.

Location - The epicenter was approximately 70 kilometers (43 mi) east of the Oshika Peninsula at a depth of approximately 24 km (15 mi).

Maximum intensity – It was the most powerful known earthquake to have hit Japan, and one of the five most powerful EQ events in the world overall since modern record-keeping began in 1900. It was a magnitude 9.0 Richter event and it rated as a 7 on the JMA scale.

Major Tsunami Event - Tsunami waves up to 40 meters (128 ft.) in height traveled up to 10 km (6 mi) inland.

Property Damage Estimate – Insured losses are approximately $30 - $35 billion U.S.

Presenter
Presentation Notes
Just some background here on the event. The key points are the Intensity/Magnitude and the Tsunami event details.
Page 3: A Review of the March 11 Great East Japan Earthquake Event · LPG Sphere 364 met all the HPGSL earthquake design structural requirements. At the time of the event the tank was undergoing

EQ Intensities

Japan Overview Area Overview

Presenter
Presentation Notes
Note the extent of +5 and above effected area – 475 miles or 765 km
Page 4: A Review of the March 11 Great East Japan Earthquake Event · LPG Sphere 364 met all the HPGSL earthquake design structural requirements. At the time of the event the tank was undergoing

Magnitude Vs. Intensity of Earthquakes

The Magnitude indicates the amount of energy released at the source (or epicenter) and is measured by the open-ended Richter Scale.

The Intensity of an earthquake at a particular locality indicates the violence of earth motion produced there by the earthquake. It is determined from reported effects of the tremor on human beings, furniture, buildings, geological structure, etc.

Many countries have adopted the Modified Mercalli Scale (MMS) to describe intensity. It is somewhat comparable to the JMA scale although there are 12 vs. 10 subdivisions.

Presenter
Presentation Notes
It is important to understand the difference between Magnitude and Intensity.
Page 5: A Review of the March 11 Great East Japan Earthquake Event · LPG Sphere 364 met all the HPGSL earthquake design structural requirements. At the time of the event the tank was undergoing

Some Magnitude Examples

Richter Magnitude

Approximate TNT Equivalent for Seismic Energy Yield Example

4.3 43 metric tons Kent, UK 20075 480 metric tons Lincolnshire, UK, 2008

6.3 43 kilotons Christchurch, New Zealand, 20116.9 340 kilotons San Francisco, California, USA, 19897 480 kilotons Haiti, 2010

7.1 680 kilotons Canterbury, New Zealand, 20107.5 2.7 megatons Izmit ,Turkey, 19998 15 megatons San Francisco, California, 1906

8.5 85 megatons Chile, 2010,9 480 megatons Tōhoku earthquake and tsunami 2011

9.15 800 megatons Valdivia, Chile, 1960

Presenter
Presentation Notes
Some sample Magnitudes – Notice the first two!! Izmit in 1999 and Chile in 2010 also caused some damage to processing facilities.
Page 6: A Review of the March 11 Great East Japan Earthquake Event · LPG Sphere 364 met all the HPGSL earthquake design structural requirements. At the time of the event the tank was undergoing

JMA Number Damage to Reinforced-Concrete Buildings Peak ground acceleration

0 Less than .8 gal1 .8 – 2.5 gal2 2.5 – 8 gal3 8 – 25 gal4 25 – 80 gal

5-lower Occasionally, cracks are formed in walls of less earthquake-resistant buildings. Loading/Unloading stops. 80 –140 gal

5-upper Occasionally, large cracks are formed in walls of less earthquake-resistant buildings. Process Plants shut down. 140 – 250 gal

6-lower Occasionally, walls and pillars of less earthquake-resistant buildings are destroyed. 250 – 315 gal

6-upper Occasionally, less earthquake-resistant buildings collapse. 315 – 400 gal

7 Occasionally, even highly earthquake-resistant buildings are severely damaged. Greater than 400 gal

JMA EQ Intensity Scale1 Gal = 0.01 m/s² and 1g = 981 Gal

Presenter
Presentation Notes
Remember that 1g equals 981 gal for later use. Process plant loading and unloading generally stops around 80 gal. Process units generally shut down at 200 gal and utilities generally shut at 250 gal. Most companies have multiple 2 out of 3 voting systems on site hard wired independently to the DCS.
Page 7: A Review of the March 11 Great East Japan Earthquake Event · LPG Sphere 364 met all the HPGSL earthquake design structural requirements. At the time of the event the tank was undergoing

Mercalli vs. JMA

Upper V

Upper VI

Presenter
Presentation Notes
Here is the comparison of Mercalli vs. the JMA scales. JMA is the Japanese Meteorological Agency
Page 8: A Review of the March 11 Great East Japan Earthquake Event · LPG Sphere 364 met all the HPGSL earthquake design structural requirements. At the time of the event the tank was undergoing

Tsunami Damage

Page 9: A Review of the March 11 Great East Japan Earthquake Event · LPG Sphere 364 met all the HPGSL earthquake design structural requirements. At the time of the event the tank was undergoing

Why Was It So Big?

The current thinking is that the massive size was due to a large amount of sediment (accretionary wedge) deposited over the fault / trench area. When the fault snapped, the upthrow of sediment from an associated splay fault in the sediment deposit caused a spike in the wave to hit 7 meters which then reached upwards of 14 meters as it reached the shore. Coastal subsidence also added to the size of the event.

“Channeling” through geographical features caused the heights to hit 40 m.

Splay Fault

Presenter
Presentation Notes
I am not a geologist but I have done quite a bit of research and have come up with the following reasons as to why it was so big and why it reached so far inland.
Page 10: A Review of the March 11 Great East Japan Earthquake Event · LPG Sphere 364 met all the HPGSL earthquake design structural requirements. At the time of the event the tank was undergoing

GPS Wave Gauge Locations

First WaveLargest Wave

Japan Nationwide Ocean Wave Network for Ports and Harbors

Why Was It So Big?

Presenter
Presentation Notes
FYI – The Japanese wave GPS system is quite extensive up and down the coast. Note the small 2 meter “bump” and then the 7 meter spike after the splay fault snapped.
Page 11: A Review of the March 11 Great East Japan Earthquake Event · LPG Sphere 364 met all the HPGSL earthquake design structural requirements. At the time of the event the tank was undergoing

Sendai Fujtsuka Area - Miyagi Prefecture 2008/2011

Presenter
Presentation Notes
Some ‘before’ and ‘after’ photos highlight the effects of the tsunami.
Page 12: A Review of the March 11 Great East Japan Earthquake Event · LPG Sphere 364 met all the HPGSL earthquake design structural requirements. At the time of the event the tank was undergoing

Sendai Yuriage Area - Miyagi Prefecture 2008/2011

Presenter
Presentation Notes
Ibid.
Page 13: A Review of the March 11 Great East Japan Earthquake Event · LPG Sphere 364 met all the HPGSL earthquake design structural requirements. At the time of the event the tank was undergoing

Sendai Port and Refinery Area

Digitally Enhanced Satellite Photo Helicopter Photo

Refinery Area

The tsunami moved inland over 6 km into the Sendai Plain

Presenter
Presentation Notes
This is the area near the Sendai refinery which we’ll study a bit more later. Note the tsunami moved inland over 6 km
Page 14: A Review of the March 11 Great East Japan Earthquake Event · LPG Sphere 364 met all the HPGSL earthquake design structural requirements. At the time of the event the tank was undergoing

Japanese Refining Industry Damage

Page 15: A Review of the March 11 Great East Japan Earthquake Event · LPG Sphere 364 met all the HPGSL earthquake design structural requirements. At the time of the event the tank was undergoing

EQ Intensity at Refineries

gal

Epicenter(Mw 9.0)

SendaiIntensity : 1,517 gal (K-NET Sendai)Tsunami height : 7.2 m (Sendai port)

ChibaIntensity : 114gal (on site/ NHK news)

130gal (K-NET Anesaki)

KashimaIntensity : 651 gal (K-NET Kashima)Tsunami height : 3 m (Kashima port)

Source: K-NET (National Research Institute for Earth Science and Disaster Prevention)

Presenter
Presentation Notes
These are the 3 site that suffered significant damage along with the associated EQ magnitudes and tsunami heights. Note the 1,517 gal reading at Sendai and the 651 gal reading at Kashima.
Page 16: A Review of the March 11 Great East Japan Earthquake Event · LPG Sphere 364 met all the HPGSL earthquake design structural requirements. At the time of the event the tank was undergoing

Loss Event at Chiba

Page 17: A Review of the March 11 Great East Japan Earthquake Event · LPG Sphere 364 met all the HPGSL earthquake design structural requirements. At the time of the event the tank was undergoing

Loss Event at Chiba

Event - During an aftershock ½ hour after the initial EQ event, a sphere leg collapsed on a tank undergoing hydrostatic testing. This led to a major fire and BLEVE event after a 1¾ hour exposure.

Damage - Loss of 17 LPG sphere tanks plus damage to asphalt tanks and the FCCU CCR as well as several piers and offices. The RCV loss is placed at 10 billion Yen. Six (6) personnel were injured – none fatal

Fire was extinguished after 10 days.

No process area releases or fires reported.

Production will partially resume in late November 2011. Replacement of the spheres will take 2 years and require spacing and other design changes.

Presenter
Presentation Notes
These are the basics of this event. I want to emphasize that there were no process area releases or fires and that as we saw the gal readings were relatively small i.e. 130 gal which was not large enough to initiate any process area or utility area ESD system.
Page 18: A Review of the March 11 Great East Japan Earthquake Event · LPG Sphere 364 met all the HPGSL earthquake design structural requirements. At the time of the event the tank was undergoing

BLEVE

Presenter
Presentation Notes
Close to the Initial event Spread of fire BLEVE Total involvement Extinguishment 10 days later
Page 19: A Review of the March 11 Great East Japan Earthquake Event · LPG Sphere 364 met all the HPGSL earthquake design structural requirements. At the time of the event the tank was undergoing

Cause - Failure of Bracing Led to Leg Failure

LPG Sphere 364 met all the HPGSL earthquake design structural requirements. At the time of the event the tank was undergoing testing and had been filled with water for 12 days.

The initial earthquake apparently cracked the leg bracing and several of them fractured completely destabilizing the sphere when an aftershock occurred closer to the site off the coast of Ibaraki Prefecture. The collapse initiated piping failures and then fires and finally the BLEVES.

Presenter
Presentation Notes
After several months of study the company involved developed this scenario as the cause. It should be noted that the Japanese government agency METI which controls the High Pressure Gas Safety Institute of Japan agency known as the KHK (Koatsu Gas Hoan Kyokai) has not accepted these findings yet nor have they made any recommendations for improvement since the August release of the findings. They have taken away the plant’s extended T&I exemption for several infractions of the law.
Page 20: A Review of the March 11 Great East Japan Earthquake Event · LPG Sphere 364 met all the HPGSL earthquake design structural requirements. At the time of the event the tank was undergoing

Overhead View Of Aftermath

FCC Control Bldg.

Seaside Office Bldg.

110 meters

Sphere 364

Presenter
Presentation Notes
Note the scale and some of the outlying damage
Page 21: A Review of the March 11 Great East Japan Earthquake Event · LPG Sphere 364 met all the HPGSL earthquake design structural requirements. At the time of the event the tank was undergoing

Loss Event at Sendai

Page 22: A Review of the March 11 Great East Japan Earthquake Event · LPG Sphere 364 met all the HPGSL earthquake design structural requirements. At the time of the event the tank was undergoing

Loss Events at Sendai

Fire Event – Fire outbreak in truck loading area which was destroyed. This area handles over 50% of the product shipment for the plant. Fire spread to several tanks which were also destroyed.

Tsunami Event – Heavily effected the plant with salt water damage to pumps, electrics and DCS instrumentation system as well as the required checks for mechanical integrity to the refinery process areas. Tanks and dikes were damaged as well. Some sloshing occurred.

Total Damage – The budget to rebuild the site including planned power upgrades has been placed at roughly ¥38 billion or $500 million. Fire damage is estimated at ¥7 billion or $90 million on RCV basis.

No process area releases or fire reported.

Site will be offline until Spring 2012.

Presenter
Presentation Notes
These are the basics of this event. I want to emphasize that there were no process area releases or fires and that as we saw the gal readings were extremely high – in excess of 1,500 gal !!!!
Page 23: A Review of the March 11 Great East Japan Earthquake Event · LPG Sphere 364 met all the HPGSL earthquake design structural requirements. At the time of the event the tank was undergoing

Sendai - Fire

Presenter
Presentation Notes
These were the fire incidents. Note the LPG sphere storage area with no apparent damage or leakage.
Page 24: A Review of the March 11 Great East Japan Earthquake Event · LPG Sphere 364 met all the HPGSL earthquake design structural requirements. At the time of the event the tank was undergoing

Tsunami Event at Sendai

The site had never experienced tsunamis but the 100-year computer model done by the Port of Sendai initiated the construction of two concrete breakwaters in 1997 & 2000 in order to augment the existing ones that protected the internal port area. Their height was 5.4 m above MSL.

New Breakwaters

Presenter
Presentation Notes
The new breakwaters did not help stop the event but it is felt that they reduced the size of the event.
Page 25: A Review of the March 11 Great East Japan Earthquake Event · LPG Sphere 364 met all the HPGSL earthquake design structural requirements. At the time of the event the tank was undergoing

Sendai – Tsunami Flooding

It was reported that the water reached a maximum height of 5 – 6 meters inside the plant and that personnel in the Admin. Building sought refuge on the roof of the 3 story building.

The sign reads “Safety Comes First of All”.

Presenter
Presentation Notes
Notice the cars moved into the site from the adjacent employee parking lot.
Page 26: A Review of the March 11 Great East Japan Earthquake Event · LPG Sphere 364 met all the HPGSL earthquake design structural requirements. At the time of the event the tank was undergoing

Sendai – Tsunami Flooding

Significant damage to sea walls and the CCR.

Source: National Research Institute of Fire and Disaster Management Agency

Tsunami came up approx. 3.5m high from the bottom plate of the tank. This tank did not get lifted or moved although it was empty. atthattime.Much deformation damage to piping leading to crude oil leakage

The height of sloshing wave approx. 1m leading to crude oil leakage on the floating roof

Sea Wall damage and CCR Flooding

Presenter
Presentation Notes
Notice the height of the water against the CCR building wall. The control room was completely flooded and rendered useless.
Page 27: A Review of the March 11 Great East Japan Earthquake Event · LPG Sphere 364 met all the HPGSL earthquake design structural requirements. At the time of the event the tank was undergoing

Sendai – Tank Sloshing

Height Estimated at 1.8 metersRoof Covered with Oil Due to Sloshing

Source: National Research Institute of Fire and Disaster Management Agency

Presenter
Presentation Notes
Sloshing on a floating roof crude tank even with reduced storage heights.
Page 28: A Review of the March 11 Great East Japan Earthquake Event · LPG Sphere 364 met all the HPGSL earthquake design structural requirements. At the time of the event the tank was undergoing

Sendai – Spheres

Note the rectangular reinforcement plate – Did it help?

Page 29: A Review of the March 11 Great East Japan Earthquake Event · LPG Sphere 364 met all the HPGSL earthquake design structural requirements. At the time of the event the tank was undergoing

Sendai – Overhead – Before/After

Fire Area

CCR

Admin

Presenter
Presentation Notes
A before and after shot. Note the location of the various buildings.
Page 30: A Review of the March 11 Great East Japan Earthquake Event · LPG Sphere 364 met all the HPGSL earthquake design structural requirements. At the time of the event the tank was undergoing

Loss Event at Kashima

Page 31: A Review of the March 11 Great East Japan Earthquake Event · LPG Sphere 364 met all the HPGSL earthquake design structural requirements. At the time of the event the tank was undergoing

Loss Event at Kashima

Event & Damage - Tsunami damage to shipping piers for local product transfer and to the VLCC berth.

Indications are that a sphere was also undergoing hydrostatic testing at the site and that the bracing cracked similar to the one at Chiba but that it did not totally collapse. There was no fire.

No process area releases or fires reported.

The site started up the 1st week of June at 60% capacity. They are finishing repairs to the piers and the VLCC berth with an end of October 2011 expected date of completion.

Presenter
Presentation Notes
These are the basics of this event. I want to emphasize that there were no process area releases or fires and that as we saw the gal readings were also extremely high – in excess of 600 gal !!!!
Page 32: A Review of the March 11 Great East Japan Earthquake Event · LPG Sphere 364 met all the HPGSL earthquake design structural requirements. At the time of the event the tank was undergoing

Kashima Port – Breakwater

Presenter
Presentation Notes
Here is the entrance to Kashima Port and the associated breakwater. I believe it was about 2 meters above Mean Sea Level
Page 33: A Review of the March 11 Great East Japan Earthquake Event · LPG Sphere 364 met all the HPGSL earthquake design structural requirements. At the time of the event the tank was undergoing

Kashima – Tsunami Damage

Presenter
Presentation Notes
There was damage to several coastal berths and the VLCC berth
Page 34: A Review of the March 11 Great East Japan Earthquake Event · LPG Sphere 364 met all the HPGSL earthquake design structural requirements. At the time of the event the tank was undergoing

Kashima – Some Tsunami Damage

Presenter
Presentation Notes
Some close-up photos
Page 35: A Review of the March 11 Great East Japan Earthquake Event · LPG Sphere 364 met all the HPGSL earthquake design structural requirements. At the time of the event the tank was undergoing

Japanese EQ Design Assessment and Protection Requirements

Page 36: A Review of the March 11 Great East Japan Earthquake Event · LPG Sphere 364 met all the HPGSL earthquake design structural requirements. At the time of the event the tank was undergoing

EQ Design Basis for Processing Sites

Before 1977, almost all of the tanks/vessels were designed using a static seismic coefficient of 0.2 - 0.3 (200 – 300 gal).

The current basis for earthquake design for the tanks and vessels which contain high pressure gases or liquefied flammable gases was established as the part of the High Pressure Gas Safety Law in 1981.

Upgrades were made to the law in 1986 and 1996 (post the Kobe event) and process unit design requirements can now be over 500 gal depending upon the soil condition, the size of the hold up, the elevation of the vessel and its distance to the fence line.

All locations are required to verify compliance with the current laws and to submit proof of compliance to the local governmental authority.

There is no grandfathering of EQ improvements in Japan.

Presenter
Presentation Notes
The current design basis for Processing Plants. Note that process unit design requirements can now be over 500 gal depending upon the soil condition, the size of the hold up, the elevation of the vessel and its distance to the fence line. Also there is no grandfathering of older designs
Page 37: A Review of the March 11 Great East Japan Earthquake Event · LPG Sphere 364 met all the HPGSL earthquake design structural requirements. At the time of the event the tank was undergoing

LPG Spheres and Atmospheric Tanks

LPG Spheres are subject to the HPGSL and are required to be piled down to firm soil/bedrock. Designs up to 550 gals are normal.

The atmospheric storage tanks are subject to the Fire Service Law criteria. Atmospheric tanks generally sit on pre-stressed or compacted soil and in some cases concrete rings. In general these tanks are not piled. Designs up to 300 gals are normal.

Presenter
Presentation Notes
Sphere and Atmospheric tank requirements
Page 38: A Review of the March 11 Great East Japan Earthquake Event · LPG Sphere 364 met all the HPGSL earthquake design structural requirements. At the time of the event the tank was undergoing

Additional Requirements for Long Period EQ Events

After the 2003 Hokkaido event, the Fire Service Law was updated and the level of storage was reduced by up to 9% to prevent sloshing.

Presenter
Presentation Notes
Additional atmospheric tank requirements imposed after the 2003 Hokkaido event
Page 39: A Review of the March 11 Great East Japan Earthquake Event · LPG Sphere 364 met all the HPGSL earthquake design structural requirements. At the time of the event the tank was undergoing

Large Capacity Foam Monitors – 12 Regions

Monitor Capacities up to 80,000 l/min

Foam Proportioning Equipment

Presenter
Presentation Notes
New large capacity monitors. They were not utilized to fight either the Chiba or Sendai events
Page 40: A Review of the March 11 Great East Japan Earthquake Event · LPG Sphere 364 met all the HPGSL earthquake design structural requirements. At the time of the event the tank was undergoing

Tsunami Assessment

Page 41: A Review of the March 11 Great East Japan Earthquake Event · LPG Sphere 364 met all the HPGSL earthquake design structural requirements. At the time of the event the tank was undergoing

Tsunami Assessment

Japanese Government earthquake event assumptions– Tohoku Area and Hokkaido - Tohoku EQ of 2011 - Mag:9.0– Tokyo Inland EQ Event – Scenario –Mag 7.3 event occurring at 6 p.m. on a

weekday in the winter. • A significant tsunami is not anticipated due to the inland event

epicenter. – Ise Area (SW of Tokyo) to Southwest Honshu - Conjunction of Tokai/

Tonankai/ Nankai EQ – A Mag 8.7 event – This is the current Japanese Government Model for the next expected major tsunami event.

Presenter
Presentation Notes
These are the current earthquake event assumptions by the Japanese government for Earthquake and Tsunami events
Page 42: A Review of the March 11 Great East Japan Earthquake Event · LPG Sphere 364 met all the HPGSL earthquake design structural requirements. At the time of the event the tank was undergoing

Tokai/Tonankai/Nankai EQ Tsunami Estimation

Tokyo

Nagoya

Osaka

Page 43: A Review of the March 11 Great East Japan Earthquake Event · LPG Sphere 364 met all the HPGSL earthquake design structural requirements. At the time of the event the tank was undergoing

Source : Central Disaster Prevention Council

Tsunami Estimation for Tokai/Tonankai/Nankai EQ

Play a movie

Nagoya

Page 44: A Review of the March 11 Great East Japan Earthquake Event · LPG Sphere 364 met all the HPGSL earthquake design structural requirements. At the time of the event the tank was undergoing

Significant Points to Takeaway - 1

Tsunami was the major cause of damage in all areas

No process area releases or fires were reported.

Assuming no sphere testing taking place (Chiba) the only fire event was the truck loading rack and tank fire at Sendai

If no Tsunami or a relatively lower one occurred then we are left with only the truck loading rack and tank fire at Sendai as plant damage

This can be attributed to the above average EQ design requirements and good construction practices at the Japanese processing sites

Page 45: A Review of the March 11 Great East Japan Earthquake Event · LPG Sphere 364 met all the HPGSL earthquake design structural requirements. At the time of the event the tank was undergoing

Significant Points to Takeaway - 2

The major damage and losses occurred in the ‘secondary’ or ‘support’ areas.

As a result of the loss to these ‘secondary’ areas the input/output of the facilities was impeded and compounded the BI/downtime impact to the site.

These areas are not normally considered in major PD or BI insurance scenarios and are generally not given the same level of scrutiny or critical investigation as the process units in the form of HAZOPs or What-If analyses at the plant level.

Page 46: A Review of the March 11 Great East Japan Earthquake Event · LPG Sphere 364 met all the HPGSL earthquake design structural requirements. At the time of the event the tank was undergoing

Any Questions?


Recommended