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NASA / TM-2000-210287 ARL-TR-2207 A Shell / 3D Analysis of Laminates Modeling Technique for the Delaminated Composite Ronald Krueger National Research Council Langley Research Center, Hampton, Virginia T. Kevin O'Brien U.S. Army Research Laboratory Vehicle Technology Directorate Langley Research Center, Hampton, Virginia June 2000 https://ntrs.nasa.gov/search.jsp?R=20000059211 2020-03-31T06:43:25+00:00Z
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Page 1: A Shell 3D Modeling Technique for the Delaminated ... · The goal of this investigation was to study the accuracy of the shell/3D modeling technique by comparing strain energy release

NASA / TM-2000-210287

ARL-TR-2207

A Shell / 3D

Analysis ofLaminates

Modeling Technique for the

Delaminated Composite

Ronald KruegerNational Research Council

Langley Research Center, Hampton, Virginia

T. Kevin O'Brien

U.S. Army Research Laboratory

Vehicle Technology Directorate

Langley Research Center, Hampton, Virginia

June 2000

https://ntrs.nasa.gov/search.jsp?R=20000059211 2020-03-31T06:43:25+00:00Z

Page 2: A Shell 3D Modeling Technique for the Delaminated ... · The goal of this investigation was to study the accuracy of the shell/3D modeling technique by comparing strain energy release

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Page 3: A Shell 3D Modeling Technique for the Delaminated ... · The goal of this investigation was to study the accuracy of the shell/3D modeling technique by comparing strain energy release

NASA / TM-2000-210287

ARL-TR-2207

A Shell / 3D

Analysis ofLaminates

Modeling Technique for the

Delaminated Composite

Ronald KruegerNational Research Council

Langley Research Center, Hampton, Virginia

T. Kevin O'Brien

U.S. Army Research Laboratory

Vehicle Technology Directorate

Langley Research Center, Hampton, Virginia

National Aeronautics and

Space Administration

Langley Research CenterHampton, Virginia 23681-2199

June 2000

Page 4: A Shell 3D Modeling Technique for the Delaminated ... · The goal of this investigation was to study the accuracy of the shell/3D modeling technique by comparing strain energy release

The use of trademarks or names of manufacturers in the report is for accurate reporting and does hetn°tconstitute an official endorsement, either expressed or implied, of such products or manufacturers byNational Aeronautics and Space Administration or the U.S. Army.

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Hanover, MD 21076-1320

(301) 621-0390

National Technical Information Service (NTIS)5285 Port Royal Road

Springfield, VA 22161-2171(703) 605-6000

Page 5: A Shell 3D Modeling Technique for the Delaminated ... · The goal of this investigation was to study the accuracy of the shell/3D modeling technique by comparing strain energy release

A SHELL/3D MODELING TECHNIQUE FOR THE ANALYSIS

OF DELAMINATED COMPOSITE LAMINATES

Ronald Krueger _ and T. Kevin O'Brien 2

1National Research Council Research Associate

2 U.S. Army Research Laboratory, Vehicle Technology Directorate

NASA Langley Research Center

Hampton, VA 23681

ABSTRACT

A shell/3D modeling technique was developed for which a local three-dimensional solid

finite element model is used only in the immediate vicinity of the delamination front. The goal was

to combine the accuracy of the full three-dimensional solution with the computational efficiency of

a plate or shell finite element model. Multi-point constraints provided a kinematically compatible

interface between the local three-dimensional model and the global structural model which has been

meshed with plate or shell finite elements. Double Cantilever Beam (DCB), End Notched Flexure

(ENF), and Single Leg Bending (SLB) specimens were analyzed first using three-dimensional

finite element models to obtain reference solutions. Mixed mode strain energy release rate

distributions were computed across the width of the specimens using the virtual crack closure

technique. The analyses were repeated using the shell/3D technique to study the feasibility for pure

mode I (DCB), mode II (ENF) and mixed mode I/II (SLB) cases. Specimens with a unidirectional

layup and with a multidirectional layup where the delamination is located between two non-zero

degree plies were simulated. For a local three-dimensional model, extending to a minimum of

about three specimen thicknesses on either side of the delamination front, the results were in good

agreement with mixed mode strain energy release rates obtained from computations where the

entire specimen had been modeled with solid elements. For large built-up composite structures the

shell/3D modeling technique offers a great potential for reducing the model size, since only a

relatively small section in the vicinity of the delamination front needs to be modeled with solid

elements.

-1-

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KEY WORDS

Composite materials, fracture mechanics, strain energy release rate, finite element analysis,

virtual crack closure technique.

INTRODUCTION

One of the most common failure modes for composite structures is delamination. The

remote loadings applied to composite components are typically resolved into interlaminar tension

and shear stresses at discontinuities that create mixed-mode I and II delaminations. To characterize

the onset and growth of these delaminations the use of fracture mechanics has become common

practice over the past two decades [1-3]. The total strain energy release rate, G, the mode I

component due to interlaminar tension, G_, the mode II component due to interlaminar sliding

shear, G,, and the mode III component, G,_, due to interlaminar scissoring shear, are calculated

from continuum (2D) and solid (3D) finite element analyses using the virtual crack closure

technique [4-8]. In order to predict delamination onset or growth, these calculated G components

are compared to interlaminar fracture toughness properties measured over a range from pure mode

I loading to pure mode II loading [9-12].

Three-dimensional finite element models have been used to study the behavior of

specimens used in fracture toughness testing [7,13-15], as well as the behavior of edge

delaminations [1,16] and near-surface delaminations in composite laminates [17,18]. Since many

layers of brick elements through the thickness are often necessary to model the individual plies, the

size of finite element models required for accurate analyses may become prohibitively large. To

improve computational efficiency, built-up structures are therefore traditionally modeled and

analyzed using plate or shell finite elements. Computed mixed mode strain energy release rate

components, however, depend on many variables such as element order and shear deformation

assumptions, kinematic constraints in the neighborhood of the delamination front, and continuity

of material properties and section stiffness in the vicinity of the debond when delaminations or

debonds are modeled with plate or shell finite elements [7,19]. For example, in reference 19, mesh

refinement studies showed that computed G_, G,, and GH did not converge when the structure

above and below the plane of delamination was modeled with plate elements with different section

properties (thickness or layup). A comparison of computed mixed mode strain energy release rates

obtained from plate models with values computed from three-dimensional models showed

differences in results near the free edges of the structure where the stress state is three-dimensional

-2-

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[20]. Theseproblemsmaybeavoidedby usingthree-dimensionalmodels.Furthermore,three-

dimensionalanalysesare requiredwhen matrix cracksand multiple delaminationsneedto be

modeledatdifferentply interfaces.Three-dimensionalanalysesbecomenecessarye.g.to analyze

the skin/stringerdebondingdiscussedin reference21, where the failure at the flange tip is

inherentlythree-dimensionalasshownin Figure1.Matrix cracksanddelaminationsatdifferentplyinterfacesneedtobemodeledwith solidelements.Therefore,methodsbasedon three-dimensional

modelingto calculatefractureparametersinbuilt-upstructuresneedto beimproved.

Theoverall objectiveof thecurrentwork is to developashell/3Dmodelingtechniquefor

which alocalsolid finite elementmodelis usedonly in theimmediatevicinity of thedelamination

front andtheremainderof the structureis modeledusingplateor shellelements.Thegoalof the

shell/3Dtechniqueis to combinethecomputationalefficiency of aplate or shell finite element

modelwith theaccuracyof thefull three-dimensionalsolutionin theareasof interest.Multi-point

constraintsprovideakinematicallycompatibleinterfacebetweenthelocal three-dimensionalmodel

andthe surroundingglobal structuralmodel, which can be meshedwith plate or shell finite

elements.For largecompositestructures,theshell/3Dmodelingtechniqueoffersgreatpotentialfor

savingmodelingandcomputationaleffort becauseonly arelativelysmallsectionin thevicinity of

thedelaminationfront needsto modeledwith solidelementsasshownin Figure2. A significant

reductionin modelsizecanbeexpectedcomparedto afull three-dimensionalmodel.

In thecurrentinvestigation,thefeasibilityof theshell/3Dtechniqueproposedis studiedfor

thepure modeI case,modeII caseandamixed modeI/II case.This is accomplishedby using

simplespecimenslike thedoublecantileverbeam(DCB),endnotchedflexure (ENF), andsingle

leg bending(SLB) specimens.First,all threespecimensweremodeledentirelywith solidelements

to validatethethree-dimensionalmodel,selectsuitableelementtypesandanappropriatemeshsize

aroundthedelaminationfront.Theseresultswereusedasreferencesolutionsfor comparisonwith

valuesobtainedfrom theshell/3Dtechnique.For eachspecimen,mixedmodestrainenergyrelease

ratedistributionswerecomputedacrossthewidth from nonlinearfinite elementanalysesusingthe

virtual crackclosuretechnique[3-5].Thelengthof thelocal three-dimensionalmodelaroundthe

delaminationfront wasincreaseduntil theresultscomputedwerewithin 1%of mixedmodestrain

energyreleaseratesobtainedfrom computationswheretheentirespecimenhadbeenmodeledwithsolidelements.

-3-

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SPECIMEN DESCRIPTION

For this investigation the double cantilever beam (DCB), the end notched flexure (ENF),

and the single leg bending (SLB) specimens, as shown in Figure 3, were chosen to study the

feasibility of the shell/3D technique for the pure mode I case, mode II case and a mixed mode I/II

case, respectively. In general DCB, ENF and mixed mode tests are performed on unidirectionally

reinforced laminates, which means that delamination growth occurs at a [0/0] interface and crack

propagation is parallel to the fibers. Although this unidirectional layup is desired for standard test

methods to characterize fracture toughness, this kind of delamination growth will rarely occur in

real structures. Previously, a number of combined experimental and numerical studies on

unidirectional and multidirectional laminates have been performed where the critical strain energy

release rates of various interfaces were evaluated under mode I, mode II and mixed-mode

conditions [13, 14, 15, 22, 23]. Three different laminates were selected from these previous

studies. The unidirectional layup [0132 was designated UD32, the unidirectional layup [0]24 was

designated UD24 and the multidirectional layup [+30/0/-30/0/30/0J30/0/-30/0/-30/30/_-

30/30/0/30/0/-30/04/30/0/30/0/+30] was designated D+30. The arrow denotes the location of the

delamination, which for all three laminates was located in the midplane. For interfacial

delaminations between two orthotropic solids care must be exercised in interpreting the computed

mixed mode energy release rates obtained from the virtual crack closure technique. This will be

discussed in detail in the section on the SLB specimen with D_+30 layup. The UD32 and D_+30

layup were made of C12K/R6376 graphite/epoxy and the UD24 layup was made of T300/1076

graphite/epoxy. The material properties are given in Table 1 and the layup is summarized in

Table 2.

ANALYSIS FORMULATION

FINITE ELEMENT ANALYSIS

The goal of this investigation was to study the accuracy of the shell/3D modeling technique

by comparing strain energy release rates computed using the shell/3D modeling technique to results

obtained from full three-dimensional models. Therefore, all three specimens were first modeled

entirely with solid elements. A typical three-dimensional finite element model of a specimen is

shown in Figure 4(a). For the entire investigation, the ABAQUS ® geometric nonlinear analysis

procedure was used. To study the influence of element selection on the global load/deflection

behavior and the computed mixed mode strain energy release rates, several three-dimensional solid

-4-

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elementtypeswereusedto model the specimens.The useof standardsolid eight-noded brick

elementC3D8,incompatiblemodeelementC3D8I,reducedintegrationelementC3D8Raswell as

solid twenty-nodedhexahedralelementsC3D20andreduced integrationelementC3D20R was

studied.Shearlocking is commonin first-order,fully integratedelements,suchasC3D8,that are

subjectto bending.Thenumericalformulationof thiselementgivesriseto shearstrainsthatdonot

really exist. Therefore,theseelementsare too stiff in bending, and many elementsover the

thickness are required to obtain acceptableresults. Elementswhere a lower-order, reduced

integrationis usedto form theelementstiffnesssuchastheC3D8RandC3D20Relementsusually

providemoreaccurateresultsin bendingandreducerunningtime. Incompatiblemodeelements,

suchasC3D8Iarealsorecommendedfor bendingandcontactproblems.In theseelementsinternal

deformationmodesareaddedto the standarddisplacementmodesof the elementin order to

eliminatetheparasiticshearstressesthatoccurin bending[24]. Interpenetrationof thedelaminated

faceswaspreventedby using multi point constraintsor contactelements[24]. Resultswill be

discussedin detail in thefollowing chapter.

The specimenswith unidirectionallayup were modeledby six elementsthrough the

specimenthicknessasshownin thedetailof Figure4(b).For thespecimenswith D+30 layup,two

pliesoneachsideof thedelaminationweremodeledindividuallyusingoneelementfor eachply as

shown in Figure 4(a). The adjacentfour plies were modeledby one elementwith material

propertiessmearedusingtherule of mixtures[25].Theadjacentelementextendedoverthefour 0°

plies.Thesixoutermostpliesweremodeledby oneelementwith smearedmaterialproperties.The

delaminationwasmodeledasadiscretediscontinuityin thecenterof thespecimen,with separate,

unconnectednodes(with identicalcoordinates)on theupperandlower surfacesof thedelaminated

section.Referringto Figure4, thespecimensweredividedinto acentersectionof width, f, anda

refinededgesection,e,to capturelocal edgeeffectsandsteepgradients.Thesesectionsappearas

dark areasin the full view of the specimen.Along the length of the model, arefined meshof

length,c,wasusedin thevicinity of thedelaminationfront asshownin Figure4(a).To studythe

influenceof themeshsizearoundthedelaminationfront oncomputedmixed modestrainenergy

releaserates,the length,c, of therefinedzoneandthenumberof elementsin thezonewerevaried,aswill bediscussedin detail later.

A shell/3Dmodelof a typical specimenis shownin Figure 4(b).Theglobal sectionwasmodeledwith ABAQUS® four-noded quadrilateral$4 type shell elements.The local three-

dimensionalsectionwasmodeledwith ABAQUS® solid eight-nodedC3D8I type elements.A

combinationof reducedintegratedeight-nodedquadrilateralshellelementsS8Rwith solidtwenty-

nodedhexahedralelementsC3D20Rwasalsostudied.Thetransitionfrom theglobal shellelement

model to the local three-dimensionalmodel in the vicinity of the delaminationfront wasaccomplishedby usingmulti-point constraintoptionsgivenby ABAQUS®to enforceappropriate

-5-

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translations and rotations at the shell-solid interface [24]. The theory used for the multi-point

constraint option assumes that the interface between the shell elements and solid elements is a

surface containing the normals to the shell along the line of intersection of the meshes, so that the

lines of nodes on the solid mesh side of the interface in the normal direction to the surface are

straight lines. The nodes on the solid mesh side have the possibility of moving along the line and

the line is allowed to change length, which means that there are no constraints in thickness

direction [24]. An improved coupling of the shell element model to the local three-dimensional

model may be obtained by the use of special transition elements using formulations for the shell/3D

transition based on a higher-order shell theory [26].

Along the length of the model a refined mesh of length c=5 mm with 10 elements was used

for the UD24 layup, c= 3.0 ram, 12 elements for the D+30 layup, and c= 6.0 ram, 24 elements was

used for the UD32 layup in the vicinity of the delamination front. These section lengths, c, had

been selected in previous studies [14, 15, 23] and remained unchanged during the current

investigations. To study the influence of the size of the local zone on computed mixed mode strain

energy release rates, the total length of the local zone modeled with solid elements, d, was varied

between 10 to 30 ram, in 5ram increments.

VIRTUAL CRACK CLOSURE TECHNIQUE

The Virtual Crack Closure Technique (VCCT) was used to calculate strain energy release

rates [3-5]. The mode I, mode II and mode III components of the strain energy release rate, G_,

G, and G H, were calculated for eight noded solid elements as shown in Figure 5

,(, ,)2AA " zLi WLe -- wLe*

Gu= 1.... "(" ")2AA xLi ULf --ULf*

Gin_ 1 (' ' )2AA" _l_i" Vlj f -- VL_*

with AA=Aab [5]. Here AA is the area virtually closed, Aa is the length of the elements at the

delamination front and b is the width of the elements. For better identification in this and the

following figures, columns are identified by capital letters and rows by small letters. Hence, X',i,

Y',i and Z',i denote the forces at the delamination front in column L, row i, and u'K_, v'K_ and w'K_ are

the relative displacements at the corresponding node row _, behind the delamination front as shown

in Figure 5. For geometrically nonlinear analysis, both forces and displacements were transformed

into a local coordinate system (x', y'), that defined the normal and tangential coordinate directions

-6-

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at thedelaminationfront in thedeformedconfiguration.

For twenty nodedsolidelementstheequationsto calculatethe strainenergyreleaserate

componentsat theelementcomernodes(locationLi) asshownin Figure6 areasfollows [17]

I FI , )_I_ZI_i(WL _ _WL.)_I_ZI_j(WL m _WLm.)_I_2 , , )]GI = -_--A L_Z[Ki(WKg - WK£* ' 2 ZMi(WMg -- WM£*

G,, I F1,(, ,) ( ,) ,(, ,) I ( ,)]=-2A_L-_XKi UKg --UKC -l-X_i ULg --ULC -I-XLj ULm --ULm* -I-_ X_1 i UMg --UMg*

GIII- I[-I ,,', , , , I , )]2z_q L-_ _,_,tv_-v_.)+Yd,(VL_- VLt" )+ YI_(VLm - VLrn" )+ _ V_'li(VMt -- VMt" •

Here X'Ki , Y'Ki and Z'Ki denote the forces at the delamination front in column K, row i, and U'Ke, V'Ke

and W'Ke are the relative displacements at the corresponding column K, node row g behind the

delamination front as shown in Figure 6. Similar definitions are applicable in column M for the

forces at node row i and displacements at node row g and in column L for the forces at node row i

and j and displacements at node row _ and m respectively. As mentioned previously, for

geometrically nonlinear analysis, both forces and displacements were transformed into a local

coordinate system (x', y'), that defined the normal and tangential coordinate directions at the

delamination front in the deformed configuration. The equations to calculate the strain energy

release rate components at the mid side node (location Mi) as shown in Figure 7 are as follows [ 17]

O I -

F1, , ,)+1 '/]1 I_ZLi(WLt--WLt, _Z[_j(WZm--W' ,)+ZMi(WMtLm P P -- WMS//,1 , 1 , ,

2AA L_+ ZNi(WNt - wNt" )+'2 ZNj(WNrn --WNrn" ) J

Oil -

Flx,_u, , 1 ,)]1 I_ Lil, W -ULS)4- 7 X[-j(ULm -U' ,) + XMi(UMgLrn P P -- UMg"

2AAI+1 ' +2 , , , IL -_x@i(u_-u_/)2XNj(UNm--UNm, ) j

Oll I -

FIy"(v' )+Iy_J(VLm Lm ' )I, - v, .)+,,,_i(v_1 I 7 Li_ Lg -- VW, ' ' -- VMg,

[1 1 ,2,_, +_y4i(VN _ _VN/)+ YI(Ij(VN m _VNm,) J

Additional information with respect to the application of the VCCT and improved equations for

-7-

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twentynodedsolidsaregivenin theliterature[4-8, 17].

The total strainenergyreleaserate, GT,wasobtainedby summingtheindividual mode

componentsas

G-y= Gi+Gi + Gill •

The data required to perform the Virtual Crack Closure Technique were accessed from the

ABAQUS ® result file. The calculations were performed in a separate post-processing step using

nodal displacements and nodal forces obtained from elements at the delamination front.

ANALYSIS OF SPECIMENS WITH UNIDIRECTIONAL LAYUP

Numerical validation of the finite element models and the post processing to compute the

mixed mode strain energy release rates was performed using three-dimensional models of

unidirectionally laminated DCB, ENF and SLB specimens. For each specimen, mixed mode strain

energy release rate distributions were computed across the width from nonlinear finite element

analyses using the virtual crack closure technique. Results were used as reference solutions for

comparison with values obtained from the shell/3D technique. The analyses were then repeated

using the shell/3D modeling technique to study the feasibility for pure mode I (DCB), mode II

(ENF) and mixed mode I/II cases (SLB).

COMPUTATION OF STRAIN ENERGY RELEASE RATES ACROSS A STRAIGHTDELAMINATION FRONT IN A DCB SPECIMEN WITH UNIDIRECTIONAL LAYUP

For this investigation, the symmetry of the DCB specimen was taken into account and only

one half of the specimen width B/2 was modeled as shown in Figure 8(a). The influence of

element selection on the global load/deflection behavior and the computed mode I strain energy

release rates was studied using ABAQUS ® C3D8, C3D8I, C3D8R, C3D20 and C3D20R type

elements to model the specimen. Along the length of the model, a refined mesh of length, c, was

used in the vicinity of the delamination front. This section length, c, was varied to determine the

length required for accurately computing the mixed mode strain energy release rates. For this

study, the specimen was modeled with C3D8I elements and the number of elements, n, was varied

accordingly to keep the element size constant as shown in Figures 8(a) to (c). Additionally, the

influence of mesh size on computed mixed mode strain energy release rates was studied by keeping

the length of the refined zone, c, constant, and increasing the number of elements, n, in this zone

-8-

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asshownin Figures9(a)to (c). Thespecimenwasdivided into acentersectionof width, f, anda

refinededgesectionof width, e, to capturelocal edgeeffectsandsteepgradients.Sectionwidths

andmeshsizesusedin thecurrentinvestigationweretakenfrom apreviousstudy[23] wherethe

effect of mesh size acrossthe width on computedmixed mode energy releasehad been

investigated.

To studytheinfluenceof elementselectionon theglobalload/deflectionbehaviorandthe

computedmixedmodestrainenergyreleaseratesthemeshshownin Figure8(b)wasusedfor all

elementtypes.Theload/deflectionbehaviorof thespecimenis shownin Figure 10wherethetip

openingdisplacement& as shown in Figure 3(a), is plotted versus the applied load P. The

deformationbehaviorcomputedusingC3D8I, C3D20andC3D20Relementsmatchesprevious

resultsusingsolid twenty-nodedhexahedralelements[23], themodelthereforeaccuratelycaptured

the global responseof the specimen.Theclassicaleight nodedbrick element,C3D8,however,

showsthetendencyto lock, which meansthat anunnaturally stiff behaviorof the structure is

observedduringcomputation.Theeight nodedbrick elementwith reducedintegration,C3D8R

appearsto modelanexcessivelycompliantstructuralbehavior.In Figure 11thecomputedmodeI

strainenergyreleaseratenormalizedwith respectto thevaluefrombeamtheory,

Gi,beam( a)_ 12. a 2. p2B 2 . h 3 . E1

is plotted versus the normalized width, y/B, of the specimen. Here, a denotes the delamination

length, P the external load, B the specimen width, h the thickness of the cantilever arms as shown

in Figure 3 and E1 the modulus of elasticity. Strain energy release rates obtained from models

using C3D8I, C3D20 and C3D20R elements are in excellent agreement with the values from the

analyses using twenty noded solid elements [13]. The mode I strain energy release rate is fairly

constant in the center part of the specimen progressively dropping towards the edges causing the

straight front to grow into a curved front as explained in detail in the literature [8, 13, 27, 28]. As

expected, the mode II and mode III strain energy release rates are computed to be nearly zero and

hence are not shown. The results indicate that the post processing module used to compute the

strain energy release rate using VCCT operates accurately. The model made of C3D8 elements

yields results which do not correctly capture the drop of the mode I strain energy release rate

towards the edge. Studies, where the model made of C3D8 elements was repeatedly refined in all

three spatial directions verify that the load/deflection behavior and the strain energy release rates

converge to the results reported for the higher order elements. The mixed mode strain energy

release rates computed from the model made of C3D8R elements are noticeably higher across the

entire width compared to the other results. The response of specimens modeled with C3D8R

elements was not investigated any further. Compared to the model made of C3D20 elements the

-9-

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modelsmadeof C3D8I andC3D20Ryield nearly the sameresultsandrequire lesscomputation

time.Thereforetheseelementtypeswerechosenfor thefollowing studies.

Theinfluenceof thelength,c, of therefinedsectionaroundthedelaminationtip (Figure8)

on thecomputedmodeI strainenergyreleaseratedistributionacrossthewidth of aDCB specimen

wasstudiednext for a modelmadeof C3D8I typeelements.As thelengthof therefined section

wasincreased,theelementlengthwaskeptconstantatAa=0.5mm.Theplot in Figure 12indicates

thatthelength,c, hasonly a smallinfluenceonthecomputedstrainenergyreleaseratedistribution.

In orderto beconsistentwith previousstudies[13, 23], a lengthof c--5 mmwaschosenfor the

local sectionof theshell/3Dmodel.Additionally,the influenceof meshsizewasstudied.Themesh

sizeis definedasthe lengthof theelementsin therefined section, c, which is identical to the

length, Aa, of the elementsat the delaminationtip. The influence on themodeI strainenergy

releaseratedistribution acrossthewidth is moderateasshownin Figure 13andonly very longelements(n=2,Aa =5 ram)needto beavoided.Hence,ten elements(n=l0) werechosenfor the

local three-dimensionalsectionof theshell/3Dmodel,which leadsto anelementlengthof Aa=0.5

mmatthedelaminationtip.

A shell/3Dmodel of a DCB specimenis shownin Figure 14(a).The global sectionwas

modeledwith S8Rtypeshellelements.Thelocal three-dimensionalsectionwasmodeledwith solid

C3D20Rtypeelements.A combinationof quadrilateralshellelements$4 with solideight-noded

elementsC3D8I,wasalsostudied.Along thelength arefinedmeshof length c=5 mmwith 10

elementswasusedin thevicinity of the delaminationfront. This sectionlength, c, was kept

constantduring theentireinvestigation.To studytheinfluenceof the lengthof the local zoneon

computedmixedmodestrainenergyreleaserates,thetotal lengthof the local zonemodeledwith

solidelements,d, wasvaried(d=l 0, 15,20,25,30mm)asshownin Figures14(a) to (f).

Thecomputedstrainenergyreleaseratedistributionsacrossthewidth of thespecimenare

shown in Figure 15 for the combinationof twenty nodedbrick elementsin the local three-

dimensionalmodelwith eightnodedshellelementsin theglobalmodel.As expected,themodeII

andmodeIII strainenergyreleaseratesarecomputedto benearlyzeroandhencearenot shown.

With increasinglengthof thelocal three-dimensionalmodel,d, computed results from the shell/3D

model converge to the solution obtained from a full three-dimensional model. For a local three-

dimensional model extending to a minimum of about three specimen thicknesses in front and

behind the delamination front (d/2h=6.67), the results were within 1% of the mode I strain energy

release rates obtained from computations where the entire specimen had been modeled with solid

elements. The shell/3D model is capable of accurately simulating the anticlastic bending effect that

causes the strain energy release rate to be highest in the center of the specimen and lowest at its

edges. Results for the combination of eight noded brick elements with four noded shell elements

are shown in Figure 16. When compared to the model with twenty noded solids and eight noded

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shell elements, the combination of eight noded brick elements with four noded shell elements

yields identical results and provides a reduced model size. Therefore, the combination of eight

noded brick elements with four noded shell elements was used for the remainder of this study.

COMPUTATION OF STRAIN ENERGY RELEASE RATES ACROSS A STRAIGHTDELAMINATION FRONT IN AN ENF SPECIMEN WITH UNIDIRECTIONAL LAYUP

For this investigation, the symmetry of the ENF specimen was taken into account and only

one half of the specimen width B/2 was modeled as shown in Figure 17. The influence of element

selection on the computed mode II strain energy release rates was studied using ABAQUS ® C3D8,

C3D8I, C3D8R, C3D20 and C3D20R type elements to model the specimen. Along the length of

the model a section c=10 mm was used for the refined mesh in the vicinity of the delamination

front. Twenty elements were used yielding an element length Aa=c/n=0.5 ram. This mesh size was

found suitable during the initial investigation of the DCB specimen described in the previous

section. Interpenetration of the cantilever arms was first prevented by using contact elements [24].

A previous study [23] showed that penetration of the arms could be prevented by introducing multi

point constraints in the plane of delamination only along a string of nodes above the left support as

schematically shown in Figure 18. The use of multi point constraints appears advantageous as less

modeling effort is required and a computationally expensive contact analysis is avoided. Therefore,

the influence of the multi point constraint technique on the computed mode II and mode III strain

energy release rates was also studied.

In Figures 19 and 20 the computed mode II and mode III strain energy release rates

normalized with the reference value, Gii,beam, from classical beam theory (not accounting for

transverse shear)

Gii,beam(a) = 9a2 P216.B 2 .h 3 .E 1

are plotted versus the normalized width, y/B, of the specimen. Computed mode II and mode III

strain energy release rates obtained from models using C3D8I, C3D20 and C3D20R elements are

in excellent agreement with the values from previous analyses using twenty noded solid elements

[ 13]. The mode II strain energy release rate is fairly constant across almost the entire width of the

specimen, peaking in the immediate vicinity of the edges. The mode III contribution is zero in the

center of the specimen peaking to about only 5% of Gii,beam at the edges. The computed G_ values

are nearly zero and therefore are not shown. The model made of C3D8 elements yields results

which do not correctly capture the mode II and III distribution. The mode II values computed from

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the model made of C3D8R elements appear excessively high across the entire width. These

observations support the results obtained from the study of the UD24 DCB specimen discussed

above. Models made of C3D8 and C3D8R elements were not investigated any further. Compared

to the model made of C3D20 elements the models made of C3D8I elements yield nearly the same

results and provide a reduced model size. Therefore this element type was chosen for the following

studies.

Computed mode II and mode III strain energy release rates obtained from models where the

penetration of the cantilever arms was prevented by multi point constraints or contact analysis are

shown in Figure 21. The results shown are in almost exact agreement. Therefore, the technique

using the multi point constraints to avoid penetration was used for the remainder of this study.

A shell/3D model of an ENF specimen is shown in Figure 22. The global section was

modeled with quadrilateral shell elements $4. The local three-dimensional section was modeled

with eight-noded C3D8I type elements. Along the length, a refined mesh of length c=5 mm with 10

elements was used in the vicinity of the delamination front. As discussed in the study of the DCB

specimen above, the section length, c, was kept constant during the entire investigation. To study

the influence of the length of the local zone on computed mixed mode strain energy release rates,

the total length of the local zone modeled with solid elements, d, was varied (d=l 0, 15, 20, 25, 30

ram) as shown in Figures 14 (a) to (f).

The computed mode II and III strain energy release rate distributions across the width of

the specimen are shown in Figures 23 and 24. As expected, the mode I strain energy release rate is

computed to be nearly zero and hence is not shown. With increasing length of the local three-

dimensional model, d, computed results from the shell/3D model converge to the solution obtained

from a full three-dimensional model. For a local three-dimensional model extending to a minimum

of about three specimen thicknesses in front and behind the delamination front (d/2h=6.67), the

results were within 1% of the mode II strain energy release rates obtained from computations

where the entire specimen had been modeled with solid elements. The results obtained from all

shell/3D models are in excellent agreement with the mode III strain energy release rate obtained

from computations where the entire specimen had been modeled with solid elements as shown in

Figure 24. For a unidirectional layup, however, the mode III contribution is very small.

Therefore, the influence of the size of the local three-dimensional model on mode II and mode III

separation needs to verified for a case where the mode III contribution is more obvious and the

mode II contribution is less dominant. This will be discussed in the section on the ENF specimen

with multidirectional layup.

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COMPUTATION OF STRAIN ENERGY RELEASE RATES ACROSS A STRAIGHTDELAMINATION FRONTIN A SLBSPECIMENWITH UNIDIRECTIONALLAYUP

The singleleg bending(SLB) specimen,asshownin Figure 3(c), wasintroducedfor the

determinationof fracturetoughnessasafunction of mixed modeI/II ratio [15].This testmaybe

performedin astandardthreepoint bendingfixture suchasthatusedfor theENF test.By varying

therelativethicknessof thedelaminatedregions(t1andta)variousmodemixities maybeachieved.

Thetestis of particularinterestbecausecompliancecalibrationcanbeusedto accuratelydetermine

the critical strainenergyreleaserate [15]. This type of specimenwasselectedfor this studyto

verify thattheshell/3Dmodelingtechniqueis alsocapableof accuratelysimulatingthemixedmode

I/II case.Mixed mode strainenergyreleaserateswhich servedasreferencesolutionshadbeen

computedin apreviousstudyusingthree-dimensionalFEmodels[23].

For this investigation,thesymmetryof theSLB specimenwastakeninto accountandonly

onehalf of thespecimenwidth 13/2wasmodeledasshownin Figure25. Thefinite elementmodel

is basically identicalto theoneusedfor theENF andDCB specimensdiscussedin theprevious

sections,excepttheboundaryconditionsweremodifiedby omitting the suppressionssimulating

thelower supportpin of theENF test.Theinfluenceof elementselectionon thecomputedmixed

modestrainenergyreleaserateswasstudiedusingABAQUS®C3D8,C3D8I,C3D8R,C3D20and

C3D20Rtypeelementsto modelthespecimen.Along thelengthof themodel,asectionc=6 mm

wasusedfor therefinedmeshin thevicinity of thedelaminationfront.Twentyfour elementswere

usedyielding anelementlengthAa=c/n=0.25ram.This meshsizewas found suitableduring the

initial investigationof theDCB specimendescribedin theprevioussection.

In Figures26 to 28 the computedmodeI, II andmodeIII strainenergyreleaseratesare

plottedversusthenormalizedwidth, y/13,of thespecimen.Computedstrainenergyreleaserates

obtainedfrom modelsusingC3D8I,C3D20andC3D20Relementsarein excellentagreementwith

thevaluesfrom a previousanalysisusingcontinuumbasedshellelements[23, 29]. As shownin

Figure26, themodeI strainenergyreleaserateis fairly constantin thecenterpartof thespecimen

progressivelydroppingtowardstheedgesaspreviously discussedfor theDCB specimen.The

modelmadeof C3D8elementsyieldsresultswhichdonotcorrectlycapturethedropof themodeI

strainenergyreleaseratetowardstheedge.Thevaluescomputedfrom themodelmadeof C3D8R

elementsappearexcessivelyhigh. ThemodeII strainenergyreleaserateasshownin Figure27 is

fairly constantacrossalmosttheentirewidth of thespecimen,peakingin the immediatevicinity of

the edges,which wasdiscussedearlier in the sectionaboutthe ENF specimen.As shown in

Figure 28, themodeIII contributionis zeroin thecenterof thespecimenpeakingto aboutonly

8%of G_attheedges.Themodelmadeof C3D8elementsyieldsresultswhich donot correctly

capturethemodeII andIII distribution. ThemodeII valuescomputedfrom themodelmadeof

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C3D8R elementsappearexcessivelyhigh acrossthe entire width of the specimen.These

observationssupporttheresultsobtainedfrom the studyof the UD24DCB andENF specimens

discussedpreviously.Models madeof C3D8and C3D8Relementswere not investigatedany

further. Comparedto themodelmadeof C3D20elementsthemodelsmadeof C3D8I elements

yield nearlythe sameresultsandprovideareducedmodelsize.Thereforethis elementtypewas

chosenfor thefollowing studies.

A shell/3D model of a SLB specimenis shownin Figure 29. The global sectionwas

modeledwith quadrilateralshellelements$4. Thelocal three-dimensionalsectionwasmodeled

with eight-nodedC3D8Itypeelements.Alongthelengtharefinedmeshof lengthc=6mmwith 24

elementswasusedin thevicinity of thedelaminationfront.As discussedin the studyof theDCB

andENF specimensabove,thesectionlength,c,waskeptconstantduringtheentireinvestigation.

To studytheinfluence of the length of the local zoneoncomputedmixed modestrain energy

releaserates,thetotal lengthof the localzonemodeledwith solidelements,d, wasvaried (d=l0,

15,20,25,30 ram)asshownin Figures14(a) to (f).

ThecomputedmodeI, II andIII strainenergyreleaseratedistributionsacrossthewidth of

thespecimenareshownin Figures30 to 32.With increasinglengthof the local three-dimensional

model,d, computedresultsfrom theshell/3Dmodelconvergeto the solutionobtainedfrom afull

three-dimensionalmodel.For a local three-dimensionalmodelextendingto aminimum of about

threespecimenthicknessesin front andbehindthedelaminationfront (d/2h=6.16),theresultswere

within 1%of themodeI andII strainenergyreleaseratesobtainedfrom computationswherethe

entire specimenhad beenmodeledwith solid elements.As shown in Figure 32, the results

obtainedfrom all shell/3Dmodelsarein excellentagreementwith themodeIII strainenergyrelease

rateobtainedfrom computationswheretheentirespecimenhadbeenmodeledwith solidelements.

For unidirectionallayup, however, the mode III contribution is very small. Therefore, the

influenceof thesizeof the local three-dimensionalmodelonin planeshearmodeII andmodeIII

separationneedsto verified for a casewherethe modeIII contributionis moreobviousandthemodeII contributionis lessdominant.Thiswill bediscussedin thesectionson theENF andSLB

specimenswith multidirectionallayup.

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ANALYSIS OF SPECIMENS WITH A MULTIDIRECTIONAL LAYUP

In general DCB, ENF and mixed mode tests are performed on unidirectionally reinforced

laminates, which means that delamination growth occurs at a [0/0] interface and crack propagation

is parallel to the fibers. Although this unidirectional layup is desired for standard test methods to

characterize fracture toughness, this kind of delamination growth will rarely occur in real

structures. Previously, a number of combined experimental and numerical studies on specimens

with multidirectional layup have been performed where the critical strain energy release rates of

various interfaces were evaluated under mode I, mode II and mixed-mode conditions [14, 15, 23].

In this study, DCB, ENF and SLB specimens with a multidirectional layup were first modeled

entirely with solid elements to validate the three-dimensional model and select an appropriate mesh

size around the delamination front. For each specimen type, mixed mode strain energy release rate

distributions were computed across the width from nonlinear finite element analyses using the

virtual crack closure technique. Results were used as reference solutions for comparison with

values obtained from the shell/3D technique. The analyses were then repeated using the shell/3D

modeling technique to study the feasibility for pure mode I (DCB), mode II (ENF) and mixed

mode I/II cases (SLB).

COMPUTATION OF STRAIN ENERGY RELEASE RATES ACROSS A STRAIGHTDELAMINATION FRONT IN A SLB-TYPE SPECIMEN

Previous investigations have shown that care must be exercised in interpreting the values

for G,, G,, and G,,, obtained using the virtual crack closure technique for interfacial delaminations

between two orthotropic solids [30, 31]. Mathematical solutions of the near crack tip field indicate

that stresses start to oscillate in the immediate vicinity of the tip when crack growth occurs at

interfaces between materials with dissimilar properties. In the current investigation, this

phenomenon has to be considered as the delamination growth occurs at a +300/-30 ° interface.

Therefore, the mixed mode SLB specimen was studied first and an appropriate mesh size was

determined which was then also used for the models of the D+30 DCB and ENF specimens.

For the investigation of the D+30 SLB specimen, the finite element model shown in

Figure 33 was used. The model was made of eight noded ABAQUS ® C3D8I elements. It had been

shown above that compared to the model made of C3D20 elements the models made of C3D8I

yield nearly the same results and provide a reduced model size. Therefore these element types were

chosen for this and the following studies. The specimen was divided into a center section of width,

f, and a refined edge section of width, e, to capture local edge effects and steep gradients. Section

widths and mesh sizes used in the current investigation were taken from a previous study [23]

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where the effect of mesh size across the width on computed mixed mode energy release had been

investigated. Along the length of the model a refined mesh of length c was used in the vicinity of

the delamination front. This section length, c=3.0 ram, was kept constant. The number of elements,

n, was varied to study the influence of mesh size on computed mixed mode strain energy release

rates.

First, the influence of mesh size was studied. The mesh size equals the length of the

elements in the refined section, which is identical to the length of the elements at the delamination

tip. As shown in Figure 34, the zone with a constant G_ distribution in the center becomes smaller

compared to the UD32 case and the drop towards the edges is more pronounced. The drop is

caused by increased anticlastic bending due to the lower values of bending rigidities in the

individual arms. The influence of mesh refinement on the mode I strain energy release rate

distribution across the width is moderate and only very long elements (n=3, Aa=c/n= 1 mm) need to

be avoided. This is confirmed by the mode II and mode III distributions as shown in Figures 35

and 36 where the mode II strain energy release rate is fairly constant across almost the entire width

of the specimen and peaks near the edges accompanied by local mode III contribution. Compared

to the UD32 layup these peaks become more visible for specimens with the D+30 layup caused by

increased anticlastic bending. The distribution of the mixed mode ratio G JG, is shown in Figure

37. For the range studied (n=3 up to 48), there is only a small dependence of computed mixed

mode ratio on element size Aa=c/n. Hence, twelve elements were chosen (n=l 2) in the refined

section (c=3 ram). For the delamination in the +30o/-30 ° ply interface, the element length was

therefore chosen to be Aa=c/n=0.25 mm and this element length was used consistently during the

entire investigation.

Second, the computed mode I, II and mode III strain energy release rates as shown in

Figures 38 to 40 were compared with values from previous analyses using layered, continuum

based shell elements [23, 29]. The good agreement of the results indicates that the model was set

up appropriately and the post processing module to compute the strain energy release rate using

VCCT operates accurately. For comparison, mixed mode strain energy release rates were

computed from models where the local penetration of the cantilever arms at the specimen edge near

the delamination front was prevented by contact analysis. The results included in Figure 38 to 40

are in almost exact agreement with results from simple analyses, where the penetration was not

prevented. It was therefore chosen not to prevent the penetration and thus avoid the complicated

contact analysis for the remainder of this study.

A shell/3D model of a SLB D+30 specimen is shown in Figure 41. The global section was

modeled with quadrilateral $4 type shell elements. The local three-dimensional section was

modeled with eight-noded C3D8I type elements. Along the length a refined mesh of length c=3 mm

with 12 elements was used in the vicinity of the delamination front. As discussed earlier, the

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section length, c, was kept constant during the entire investigation. To study the influence of the

length of the local zone on computed mixed mode strain energy release rates, the total length of the

local zone modeled with solid elements, d, was varied (d=3 0, 35, 20, 25, 30 ram) as shown in

Figures 14 (a) to (f).

The computed mode I, II and III strain energy release rate distributions across the width of

the specimen are shown in Figures 42 to 44. With increasing length of the local three-dimensional

model, d, computed results from the shell/3D model converge to the solution obtained from a full

three-dimensional model. For a local three-dimensional model extending to a minimum of about

three specimen thicknesses in front and behind the delamination front (d/2h=6.16), the results were

within 1% of the mode I and II strain energy release rates obtained from computations where the

entire specimen had been modeled with solid elements. As shown in Figure 43, the computed

mode II contribution is constant across the center of the specimen, with larger values near the

edges compared to the results obtained for the UD32 layup. For the D+30 layup also a

considerable amount of mode III is present due to the increased anticlastic bending for this layup as

shown in Figure 44. As before, the results from the shell/3D technique were within 1% of the

reference solution obtained from computations where the entire specimen had been modeled with

solid elements. These results indicate that the shell/3D technique is capable of accurately simulating

the increased anticlastic bending effect due to the lower values of bending rigidities in the

individual arms for this layup which causes the mode II and III strain energy release rate to be

higher towards the free edges.

COMPUTATION OF STRAIN ENERGY RELEASE RATES ACROSS A STRAIGHTDELAMINATION FRONT IN A DCB SPECIMEN

For this investigation, the entire width B of the DCB specimen was modeled as shown in

Figure 45. The eight noded brick element ABAQUS ® C3D8I was used for the simulation. Along

the length of the model, a refined mesh of length c= 3 mm was used in the vicinity of the

delamination front. The refined section was divided into n = 1 2 number of elements, which was

found to yield a reasonable mesh Aa=c/n=0.25 mm as discussed for the SLB specimen in the

previous section. The specimen was divided into a center section of width, I, and a refined edge

section of width, e, to capture local edge effects and steep gradients. Section widths and mesh

sizes used in the current investigation were taken from a previous study [23] where the effect of

mesh size across the width on computed mixed mode energy release had been investigated.

The computed mode I strain energy release rate distribution as shown in Figure 46 was

compared with values from a previous analysis using layered, continuum based shell elements [23,

29]. The mode I strain energy release rate is fairly constant in the center part of the specimen

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progressively dropping towards the edges causing the straight front to grow into a curved front.

Basically the distributions are similar to those computed for the UD24-1ayup. For specimens with

multidirectional layup the zone with a constant mode I distribution in the center becomes smaller

and the drop towards the edges is more pronounced. This phenomenon is caused by the smaller

bending rigidities in the individual arms of the specimens and has been the subject of detailed

experimental and analytical investigations [14, 23]. As expected, the mode II and mode III strain

energy release rates are computed to be nearly zero and hence are not shown. The good agreement

of the results indicates that the model was set up appropriately and the post processing module to

compute the strain energy release rate using VCCT operates accurately. The computed mode I

strain energy release rate obtained from a model where the penetration of the cantilever arms was

prevented near the delamination front using contact analysis was also included in Figure 46 for

comparison. The distribution shown is in almost exact agreement with the distribution obtained

from a simple analysis, where the penetration was not prevented. It was therefore chosen not to

enforce contact and thus avoid the complicated contact analysis for the remainder of this study.

A shell/3D model of a DCB specimen is shown in Figure 47. The global section was

modeled with $4 type shell elements. The local three-dimensional section was modeled with

C3D8I type solid elements. Along the length a refined mesh of length c=3 mm with 12 elements

was used in the vicinity of the delamination front, which is identical to the refined mesh used for

the full three-dimensional model discussed above. This section length, c, was kept constant during

the entire investigation. To study the influence of the length of the local zone on computed mixed

mode strain energy release rates, the total length of the local zone modeled with solid elements, 6,

was varied (6=10, 15, 20, 25, 30 mm) as shown in Figures 14 (a) to (f).

The computed strain energy release rate distributions across the normalized width of the

specimen are shown in Figure 48. As expected, the mode II and mode III strain energy release

rates are computed to be nearly zero and hence are not shown. With increasing length of the local

three-dimensional model, d, computed results from the shell/3D model converge to the solution

obtained from a full three-dimensional model. For a local three-dimensional model extending to a

minimum of about three specimen thicknesses in front and behind the delamination front

(d/2h=6.16), the results were within 1% of the mode I strain energy release rates obtained from

computations where the entire specimen had been modeled with solid elements. As shown in

Figure 48, the zone with a constant G, distribution in the center becomes smaller compared to the

UD24 case and the drop towards the edges is more pronounced. The drop is caused by increased

anticlastic bending due to the lower values of bending rigidities in the individual arms for this

layup. The good agreement with results obtained from full three-dimensional models suggests that

these effects are accurately simulated by the shell/3D model.

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COMPUTATION OF STRAIN ENERGY RELEASE RATES ACROSS A STRAIGHTDELAMINATION FRONTIN AN ENFSPECIMEN

For the modeII ENF tests, references14 and23 showthat the mode II strainenergy

releaserateis fairly constantacrossalmost the entire width of the specimen,peakingin the

immediatevicinity of theedgesandaccompaniedby localmodeIII contributionsin thesameareas.

Thesepeaksbecomemorevisible for specimenswith multidirectionallayup[14,23]. Thereforean

ENF specimenwith D+30 layupwasselectedfor this studyto verify theaccuracyof theshell/3D

techniquein simulatingthis local mixed mode casenear the edge of the specimen.For this

investigation,theentirewidth B of theENF specimenwasmodeledasshownin Figure49.Along

the length of the model a refined mesh of length c= 3 mmwas used in the vicinity of thedelaminationfront. Therefinedsectionwasdividedinto n= 12 number of elements, which was

found to yield a reasonable mesh with element size Aa=c/n=0.25 mm as discussed for the SLB

specimen in the previous section. The specimen was divided into a center section of width f and a

refined edge section of width e to capture local edge effects and steep gradients. Section widths

and mesh sizes used in the current investigation were taken from a previous study [23] where the

effect of mesh size across the width on computed mixed mode energy release had been

investigated. Interpenetration of the cantilever arms was first prevented by using contact elements

[24]. Earlier studies [23] showed, that penetration of the arms could be prevented by introducing

multi point constraints in the plane of delamination only along a string of nodes above the left

support as schematically shown in Figure 18. The use of multi point constraints appears

advantageous as less modeling effort is required and a computationally expensive contact analysis

is avoided. Therefore, the influence of the multi point constraint technique on the computed mode

II and mode III strain energy release rates was also studied.

In Figures 50 and 51 the computed mode II and mode III strain energy release rates are

plotted versus the normalized width, y/B, of the specimen. The results are in good agreement with

the distribution from a previous analysis using layered, continuum based shell elements [23, 29].

The mode II strain energy release rate is fairly constant across almost the entire width of the

specimen, peaking near the edges and accompanied by local mode III contributions in the same

area. Compared to the UD32 layup these peaks become more visible for specimens with D+30

layup caused by increased anticlastic bending effect due to the lower values of bending rigidities in

the individual arms for this layup. The computed G_ values are nearly zero and therefore are not

shown. Computed mode II and mode III strain energy release rates obtained from models where

the penetration of the cantilever arms was prevented by multi point constraints were included in

Figures 50 and 51. The results shown are in almost exact agreement with the values obtained from

a contact analysis. Therefore, the technique using the multi point constraints to avoid penetration

was used for the remainder of this study.

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A shell/3D model of anENF specimenis shownin Figure 52. The global sectionwas

modeledwith quadrilateral$4 type shell elements.The local three-dimensionalsectionwas

modeledwitheight-nodedC3D8Itypeelements.Alongthelengtharefinedmeshof lengthc=3 mm

with 12elementswasusedin thevicinity of thedelaminationfront. As discussedin the studyof

theDCB specimenabove,thesectionlength,c,waskeptconstantduringtheentireinvestigation.

To studytheinfluence of the length of the local zoneoncomputedmixed modestrain energy

releaserates,thetotal lengthof the localzonemodeledwith solidelements,d, wasvaried (d=l0,

15,20,25,30 ram)asshownin Figures14(a) to (f).

ThecomputedmodeII andIII strainenergyreleaseratedistributionsacrossthenormalized

width of the specimenareshownin Figures53 and54. As expected,the modeI strainenergy

releaseratesis computedto benearlyzeroandhenceis not shown.With increasinglengthof the

local three-dimensionalmodel, d, computedresults from the shell/3Dmodel convergeto thesolutionobtainedfrom a full three-dimensionalmodel. For a local three-dimensionalmodel

extendingto aminimumof aboutthreespecimenthicknessesin front andbehindthedelamination

front (d/2h=6.16),theresultswere within 1%of the modeII and III strainenergyreleaserates

obtainedfrom computationswheretheentirespecimenhadbeenmodeledwith solidelements.As

shownin Figure 53, the computedmode II contributionis constantacrossthe centerof the

specimen,with largervaluesneartheedgescomparedto theresultsobtainedfor theUD24layup.

For the D+30 layup also a considerableamountof mode III is presentdue to the increased

anticlasticbendingfor this layup asshownin Figure 53.Theseresultsindicatethat theshell/3D

techniqueis capableof accuratelysimulatingtheincreasedanticlasticbendingeffectdue to the

lower valuesof bendingrigidities in the individual armsfor this layupwhichcausesthemodeII

andIII strainenergyreleaserateto behighertowardsthefreeedges.

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CONCLUDING REMARKS

A shell/3D modeling technique was presented for the analysis of composite laminates with

delaminations. The individual mode and total strain energy release rates along the delamination

front were evaluated. In this analysis, a local solid finite element model was used only in the

immediate vicinity of the delamination front. The goal was to combine the accuracy of the full

three-dimensional solution with the computational efficiency of a plate or shell finite element

model. Multi-point constraints provided a kinematically compatible interface between the local

three-dimensional model and the global structural model which was meshed with shell finite

elements.

For DCB, ENF, and SLB specimens, mixed mode strain energy release rate distributions

were computed across the width from nonlinear finite element analyses using the virtual crack

closure technique. This served to study the feasibility of the proposed shell/3D modeling technique

for the pure mode I case (DCB), mode II case (ENF) and a mixed mode I/II case (SLB).

Specimens with a unidirectional layup, for which the delamination is located between two 0 ° plies,

as well as a multidirectional layup were simulated. First, all three specimens were modeled entirely

with solid elements to validate the three-dimensional model, to select suitable element types and

appropriate mesh size around the delamination front, and to check the need for contact analysis to

prevent the interpenetration of the delaminated surfaces. Results were used as reference solutions

for comparison with values obtained from the shell/3D technique. The geometrically nonlinear

solution option of the ABAQUS ® finite element code was used for the entire investigation. For

each specimen, mixed mode strain energy release rate distributions were computed across the

width from nonlinear finite element analyses using the virtual crack closure technique.

The computation of mixed mode strain energy release rates is most critical for interfacial

delaminations between two different orthotropic solids. Therefore, general recommendations for

the selection of element types and appropriate mesh size around the delamination front may be

taken from the results obtained from the specimens where the delamination is located between two

non-zero plies. Compared to earlier studies, the models made of solid twenty-noded hexahedral

elements (ABAQUS ® types C3D20 and C3D20R with reduced integration) and solid eight-noded

incompatible mode elements (ABAQUS ®, type C3D8I) yield excellent results. The mesh

refinement study showed that only a section of about 1 mm on either side of the delamination front

needs to be refined. The influence of mesh size on the computed mixed mode ratio was negligible

for elements lengths between Aa=0.5 ram (four ply thicknesses) and Aa=0.0625 ram (half a ply

thickness). For the ENF specimen, it was found that instead of a complicated contact analysis,

penetration of the arms could be prevented by introducing multi-point constraints between the

delaminated surfaces just above the left support without compromising the accuracy of the

-21 -

Page 26: A Shell 3D Modeling Technique for the Delaminated ... · The goal of this investigation was to study the accuracy of the shell/3D modeling technique by comparing strain energy release

computedresults. For the DCB and SLB specimensthe influence of interpenetrationwas

negligible.

For thecurrentinvestigation,two shell/3Dcombinationswere studied:eightnodedsolid

elementsin the local sectioncombinedwith four nodedshellelementsin theglobalsectionof the

modeland twenty-nodedsolid elementsin the local sectioncombinedwith eight-nodedshell

elementsin theglobal section.The shellelementswereconnectedto thelocal three-dimensional

modelusingmulti-point constraintsto enforceappropriatetranslationsandrotations.An overview

of all elementtypes,shell/3Dcombinationsandmeshrefinementsinvestigatedis givenin Table3

for all specimentypes.

Finiteelementanalysesshowedthattheaccuracyachieveddependsonthesizeof the local

area.With increasingsizeof the local three-dimensionalmodel,thecomputedresultsconverged

towardsthestrainenergyreleaseratesobtainedfrom full three-dimensionalfinite elementanalysis

for all specimens,layupsandelementtypessimulated.Theresultswerein goodagreementwith

thereferencesolutiononcethelocalzonewasextendedto aboutthreetimesthespecimenthicknessin front andbehindthedelaminationfront.

For largecompositestructurestheshell/3Dmodelingtechniqueoffers greatpotential for

reducingthemodelsizebecauseonly arelativelysmallsectionin thevicinity of thedelamination

front needsto modeledwith solidelements.A significantreductionin modelsizecanbeexpected

comparedto afull three-dimensionalmodel.In the currentinvestigation,theapplicationof the

shell/3Dtechniquereducedthenumberof degreesof freedomby about35% comparedto a full

three-dimensionalmodel for all threespecimentypes.Existing platemodelsmaybemodified to

shell/3Dmodels,which is aconsiderableadvantagecomparedto thecreationof anentirelynewthree-dimensionalfiniteelementmodel.

-22-

Page 27: A Shell 3D Modeling Technique for the Delaminated ... · The goal of this investigation was to study the accuracy of the shell/3D modeling technique by comparing strain energy release

REFERENCES

[1] O'Brien, T.K., "Characterization of Delamination Onset and Growth in a Composite

Laminate," Damage in Composite Materials, ASTM STP 775, 1982, pp. 140-167.

[2] O'Brien, T.K. "Interlaminar fracture toughness: the long and winding road to

standardization," Composites Part B., Vol. 29B, 1998, pp. 57-62.

[3] Martin, R. H., "Incorporating Interlaminar Fracture Mechanics Into Design," International

Conference on Designing Cost-Effective Composites, IMechE Conference Transactions,

London, 15-16 September, 1998, pp. 83-92.

[4] Rybicki, E.F. and Kanninen, M.F., "A Finite Element Calculation of Stress Intensity

Factors by a Modified Crack Closure Integral," Eng. Fracture Mech., 9, 1977, pp. 931-938.

[5] Raju, I.S., "Calculation Of Strain-Energy Release Rates With Higher Order And Singular

Finite Elements," Eng. Fracture Mech., 28, 1987, pp. 251-274.

[6] Buchholz, F.G., Grebner, H., Dreyer, K.H. and Krome, H., "2D- and 3D-Applications of

the Improved and Generalized Modified Crack Closure Integral Method," Computational

Mechanics '88, Atluri, S.N. and Yagawa, G., eds., Springer Verlag, 1988.

[7] Raju, I.S., Sistla, R. and Krishnamurthy, T., "Fracture Mechanics Analysis For Skin-

Stiffener Debonding," Eng. Fracture Mech., 54, 1996, pp. 371-385.

[8] Raju, I.S., Shivakumar, K.N. and Crews, J.H., "Three-dimensional elastic analysis of a

composite double cantilever beam specimen," AIAA J., 26, 1988, pp. 1493-1498.

[9] O'Brien, T.K. and Martin, R.H., "Round Robin Testing for Mode I Interlaminar Fracture

Toughness of Composite Materials," J. of Composite Technology and Research., 1993, pp.

269-281.

[ 10] O'Brien, T.K. "Composite Interlaminar Shear Fracture Toughness, GIIc: Shear Measurement

or Sheer Myth ?," Composite Materials: Fatigue and Fracture, Seventh Volume, ASTM STP

1330, 1998, pp. 3-18.

[11] Reeder, J.R and Crews, J.H., "Redesign of the Mixed-Mode Bending Delamination Test to

Reduce Nonlinear Effects," J. of Composite Technology and Research., 1992, pp. 12-19.

[12] Reeder, J.R., "A Bilinear Failure Criterion for Mixed-Mode Delamination," Composite

Materials: Testing and Design, Eleventh Volume, ASTM STP 1206, 1993, pp. 303-322.

[13] Kriiger, R., K/Snig, M. and Schneider, T., "Computation of Local Energy Release Rates

Along Straight and Curved Delamination Fronts of Unidirectionally Laminated DCB- and

ENF - Specimens," AIAA-93-1457-CP, Proc. 34th AIAA/ASME/ASCE/AHS/ASC SSDM

Conference, La Jolla, CA, 1993, pp. 1332-1342.

[14] Davidson, B.D., Kriiger, R. and K/Snig, M., "Effect of Stacking Sequence on Energy

Release Rate Distributions in Multidirectional DCB and ENF specimens," Engineering

- 23 -

Page 28: A Shell 3D Modeling Technique for the Delaminated ... · The goal of this investigation was to study the accuracy of the shell/3D modeling technique by comparing strain energy release

Fracture Mechanics, 1996, 55(4), pp. 557-569.

[15] Davidson, B.D., Krtiger, R. and K6nig, M., "Three Dimensional Analysis of Center

Delaminated Unidirectional and Multidirectional Single Leg Bending Specimens,"

Composites Science and Technology, 1995, 54(4), pp. 385-394.

[16] Salpekar, S.A. and O'Brien, T.K., "Combined Effect of Matrix Cracking and Free Edge on

Delamination," Composite Materials: Fatigue and Fracture, Third Volume, ASTM STP

1110, 1991, pp. 287-311.

[17] Whitcomb, J.D, "Three-Dimensional Analysis of a Postbuckled Embedded Delamination,"

J. Composite Mat., Vol. 23, 1989, pp. 862-889.

[18] Krtiger, R., Rinderknecht, S., H_insel, C., and K6nig, M., "Computational Structural

Analysis and Testing: An Approach to Understand Delamination Growth," Fracture of

Composites, E.A. Armanios, ed., Key Eng. Mat., Vols. 120-121, Transtec Publ.

Ltd.,1996, pp. 181-202.

[19] Glaessgen, E.H., Riddell, W.T., and Raju, I.S., "EffEct of Shear Deformation and

Continuity on Delamination Modeling with Plate Elements," Proceedings of the

AIAA/ASME/ASCE/AHS/ASC 39th Structures, Structural Dynamics and Materials

Conference, AIAA-98-2023-CP, 1998.

[20] Krtiger, R., Rinderknecht, S., and K/3nig, M., "Two- and Three-Dimensional Finite

Element Analyses of Crack Fronts in a Multidirectional Composite ENF Specimen," ISD-

Report No. 97/1, Institute for Statics and Dynamics of Aerospace Structures, University of

Stuttgart, 1997.

[21] Krueger, R., Cvitkovich, M.K., O'Brien, T.K. and Minguet, P.J., "Testing and Analysis

of Composite Skin/Stringer Debonding Under Multi-Axial Loading," NASA TM-1999-

209097, February 1999.

[22] Davidson, B.D., Krtiger, R. and K/3nig, M., "Three Dimensional Analysis and Resulting

Design Recommendations for Unidirectional and Multidirectional End-Notched Flexure

Tests", J. Compos. Mater., Vol. 29, 1995, pp. 2108-2133.

[23] Krtiger, R., "Three Dimensional Finite Element Analysis of Multidirectional Composite

DCB, SLB and ENF Specimens," ISD-Report No. 94/2, Institute for Statics and Dynamics

of Aerospace Structures, University of Stuttgart, 1994.

[24] ABAQUS/Standard, "User's Manual, Volume II," Version 5.6, 1996.

[25] Tsai, S.W., Theory of Composite Design, Think Composites, ISBN 0-9618090-3-5,

pp. 4-6,7-3, 1992.

[26] Dfivila, C. G., "Solid-To-Shell Transition Elements for the Computation of Interlaminar

Stresses", Computing Systems in Engineering, Vol. 5, No. 2, 1994, pp. 193-202.

[27] Crews, J. H., Shivakumar, K. N., and Raju, I. S., "Strain energy release rate distribution

- 24 -

Page 29: A Shell 3D Modeling Technique for the Delaminated ... · The goal of this investigation was to study the accuracy of the shell/3D modeling technique by comparing strain energy release

for doublecantileverbeamspecimens,"AIAA J., Vol. 29, 1991, pp. 1686-1691.

[28] Davidson, B. D., "An analytical investigation of delamination front curvature in double

cantilever beam specimens," J. Compos. Mater., Vol. 24, 1990, pp. 1124-1137.

[29] Parisch, H., "A Continuum-Based Shell Theory For Nonlinear Applications," Int. J. Num.

Meth. Eng., 35, 1995, pp. 1855-1883.

[30] Raju, I. S., Crews, J.H., and Aminpour, M.A., "Convergence of Strain Energy Release

Rate Components for Edge-Delaminated Composite Laminates," Eng. Fracture Mech., 3 O,

1988, pp. 383-396.

[31] Sun, C. T. and Manoharan, M. G., "Strain Energy Release Rates of an Interfacial Crack

Between Two Orthotropic Solids," J. Compos. Mater., Vol. 23, May 1989, pp. 460-478.

- 25 -

Page 30: A Shell 3D Modeling Technique for the Delaminated ... · The goal of this investigation was to study the accuracy of the shell/3D modeling technique by comparing strain energy release

TABLES

TABLE 1. MATERIAL PROPERTIES.

T300/1076 Unidirectional Graphite/Epoxy Prepreg [ 16]

Ell = 139.4 GPa

v12 = 0.30

G12 = 4.6 GPa

E22 = 10.16 GPa

V13 = 0.30

G13 = 4.6 GPa

E33 = 10.16 GPa

v23 = 0.436

G23 = 3.54 GPa

C 12K/R6376 Unidirectional Graphite/Epoxy Prepreg [ 16]

Ell = 146.9 GPa

v12 = 0.33

GI2 = 5.45 GPa

E22 = 10.6 GPa

v13 =0.33

G13 = 5.45 GPa

E33 = 10.6 GPa

v23 = 0.33

G23 = 3.99 GPa

TABLE 2. STACKING SEQUENCE.

Layup-ID Stacking Sequence Material

UD24 [0]24 T300/1076

UD32 [0132 C12K/R6376

D+30 [+_30/o/-30/o/30/od30/o/-30/o/-30/30/,-30/30/30/o/30/o/-30/od-30/o/30/o/+_301 C12K/R6376

- 26 -

Page 31: A Shell 3D Modeling Technique for the Delaminated ... · The goal of this investigation was to study the accuracy of the shell/3D modeling technique by comparing strain energy release

TABLE 3. OVERVIEW OF FINITE ELEMENT ANALYSES.

DCB ENF SLB DCB ENF SLB Remarks

UD24 UD24 UD32 D_+30 D_+30 D_+30

element

type 1

C3D8 + + +

C3D8I + + +

C3D8R + + +

C3D20 + + +

C3D20R + + +

C3D8I, C3D20 and C3D20R

elements yielded almost identicalresults.

C3D8I was found to be

computationally most efficient

element

length 2

5 mm

2 mm

1 mm

0.5 mm

0.25 mm

0.125 mm

0.0625 mm

+

+

+

+

+

+

+

+

+

+

The influence of mesh size on

the computed mixed mode ratio

was negligible for elements

lengths between Aa = 0.5 mm

(four ply thicknesses) and

Aa=0.0625 mm (half a ply

thickness).Only very longelements (Aa =5 mm ) need to beavoided.

section

length c3

1 mm +

2 mm +

5 mm +

10 mm +

15 mm +

20 mm +

The mesh refinement study

showed that only a section ofabout 1 mm on either side of the

delamination front needs to be

refined (c=2.0 mm).

section

length d 45 mm +5 + + + + +

10 mm +5 + + + + +

15 mm +5 + + + + +

20 mm +5 + + + + +

25 mm +5 + + + + +

30 mm +5 + + + + +

Computed strain energy release

rates were in good agreementwith the reference solution once

the local zone was extended to

about three times the specimenthickness in front and behind the

delamination front.

Contact + + MPCs more efficient

analysis + + Contact negligible

1 for DCB and ENF specimenc=10 mm, n=20; for SLB specimen c=6 mm, n=24; C3D8I elements used

2 the section length, c, was kept constant and the number of elements, n, was varied; c=l 0 mm for DCB specimen,

c=3 mm for SLB specimen; C3D8I elements used3 the section length, c, was varied as shown; n was modified to keep a constant element length c/n=0.5 mm ; C3DSI

elements used

4 $4 type shell elements combined with C3D8I solid elements

5 for DCB-UD24,additionally, a combination of S8R type shell elements with C3D20R solid elements was studied

- 27 -

Page 32: A Shell 3D Modeling Technique for the Delaminated ... · The goal of this investigation was to study the accuracy of the shell/3D modeling technique by comparing strain energy release

j_

/

Corner 4f

Corner 3 Corner 1

Corner 2

f(a) Specimen with crack locations.

Matrix Crack Branches

Delamination A

0

-45

Adhesive Bondline 90

_______ 45

I 0

45

90

-45

Initial Matrix Crack

j Adhesive Pocket

(b) Corners 1 and 4

Initial Matrix Crack..4\\

Delamination B1\\

Delamination B2

-45

9O

45

0

45

9O

-45

Adhesive Bondline

(c) Corners 2 and 3

Figure 1. Typical damage patterns observed in skin/stringer specimens [21]

- 28 -

Page 33: A Shell 3D Modeling Technique for the Delaminated ... · The goal of this investigation was to study the accuracy of the shell/3D modeling technique by comparing strain energy release

co.°os,te,use,a0epanel

detail of shell model

_ around the mousehole

delaminated area \

IS

shell element model of !delaminated top laminate

7 detail of shell/3D modeling technique

delamination front

global shell element modelof unfractured section

local 3D model around

delamination front

_-_ shell element model of delaminated

bottom laminate

Figure 2. Application of shell/3D modeling technique to large built-up structures.

- 29 -

Page 34: A Shell 3D Modeling Technique for the Delaminated ... · The goal of this investigation was to study the accuracy of the shell/3D modeling technique by comparing strain energy release

P

P

Z

X

B2h2La

P

layup UD24

25.0 mm3.0 mm

150.0 mm111.5 mm12.66 N

(a) Double Cantilever Beam Specimen (DCB)

layup D+30

25.4 mm4.06 mm

150.0 mm57.2 mm10.0 N

Y

X

B2h

2.apLf

(b) End Notched Flexure Specimen (ENF)

layup UD24

25.0 mm3.0 mm

150.0 mm30.0 mm

503.0 N

layup D+30

25.5 mm4.06 mm

127.0 mm31.8 mm

100.0 N

tl

layup UD32 layup D+30

B 25.0 mm 25.4 mmtl 2.03 mm 2.03 mmt2 2.03 mm 2.03 mm2L 177.8mm 177.8mma 34.3 mm 34.3 mmP 100.0 N 100.0 N

(c) Single Leg Bending Specimen (SLB)

Figure 3. Specimen configurations.

- 30 -

Page 35: A Shell 3D Modeling Technique for the Delaminated ... · The goal of this investigation was to study the accuracy of the shell/3D modeling technique by comparing strain energy release

f B

3o/o/3o/o \

(a) Full three dimensional FE model of specimen with D+30 layupand detail around delamination front

global shell element modelof unfractured section

global shell element modelof upper arm

/ global shell element modelof lower arm

detail of local3D FE model

around

delamination front

d e

c

e

(b) Shell/3D FE model of specimen with UD24 or UD32 layupand detail around delamination front

Figure 4. Finite element models

-31 -

Page 36: A Shell 3D Modeling Technique for the Delaminated ... · The goal of this investigation was to study the accuracy of the shell/3D modeling technique by comparing strain energy release

local system z',w',Z'

b

2

I I

Z'

iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii_i_i_i_i_i_i_:.i_i_i_i_i_i_i___iiiiiil ¸_

iiiiiiiii_`_!_!_i_i_i_:_:_:_,_;iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii!iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii_YL_ii_ .... X u

X',u',X'

/

Aa Aa

:,w,Z

global

system

y,v,Y

X,u,X

(a) 3D view

delaminated

area

b/2

Lb/2

>_iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii"

delamination front\

iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii

_iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii_i_iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii

iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii.................................iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiLi iiiliiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii..........................iiii

/iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii

iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii!

y',v',Y'

/X'Li

y

2

intact area

x',u',X'

global system

y,v,Y

_ x,u,X

(b) Top view

Figure 5. Virtual Crack Closure Technique for eight noded elements.

- 32 -

Page 37: A Shell 3D Modeling Technique for the Delaminated ... · The goal of this investigation was to study the accuracy of the shell/3D modeling technique by comparing strain energy release

local system z',w',Z'

7

/

Aa

I Z'Mi

Aa

I

Y_ x',u',X'

I

z,w,zt ,v,Yglobal _

system x,u,X

(a) 3D view

delamination front

,_ m \ k

delaminated intact area/iiiiiiiiiii_iiiiiiiiiiiiiiiiiiiiiiii_[iiiiiiiiiiiiiiiiiiiiiiiiiiiii_iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii_iiiiiiiiiiiiiiiiiiiiiiiiiii_iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiLrea

y',v',Y'

J

7I-] "M X'Mi

b/2 X'Kj /r L " _ x',u',X'

b/2 iiiili_ ,_iiiiiiiiiiiiii::::_::K:i::iiiiiX:K,'K, _

global system

y,v,YI

,_ m i j k I

Aa =_,_ Aa =_ _ _ x,u,X

(b)Top view

Figure 6. Virtual Crack Closure Technique for comer nodes in twenty noded elements.

- 33 -

Page 38: A Shell 3D Modeling Technique for the Delaminated ... · The goal of this investigation was to study the accuracy of the shell/3D modeling technique by comparing strain energy release

local system z',w',Z'

"r "

i_i_i_i_i_i_i_i_i_i_.:.:..._ /... IVll

iiiiiiiiiiiiiiiiiiiiiiiiii iiiiiiiiiiiiiiiiiiiiiiiiiiiii!ii_iiiiiiiiiii_ Z'Li i_

iiiiiiiiiii-_viiiiii__iiiiiiiiiiiiiiiiiiiiiiiiiiiiiii_i_i_iiiiiiiilile_!!!!!!!!!i_iiiiiiiiii

e_i_i_i_iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiim--iiiiiiii/iii;ii_:_x'u'

1 k:

/

Aa Aa

i

,Z'Nj

__ x',u',X'

I

Jz,w,zglobal _

system x,u,X

(a) 3D view

delaminatedarea

b

b

delamination front

m

.............................................................................................................iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiY' _:iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii@iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiIiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiLi

" _,I y',v',Y'X j k

_X'Mi

m i j k

Aa _ Aa

y

intact area

X',u',X'

global system

y,v,Y

A _ x,u,X

(b) Top view

Figure 7. Virtual Crack Closure Technique for midside nodes in twenty noded elements.

- 34-

Page 39: A Shell 3D Modeling Technique for the Delaminated ... · The goal of this investigation was to study the accuracy of the shell/3D modeling technique by comparing strain energy release

B/2

C

e

f

length

12.5 mm

5.0 mm

1.0 mm

11.5 mm

elements

10

8

8

B/2

(a) FE model and detail around delamination front (c= 5 mm, n=10)

n= 20 elements ./X/ / /

c=lomm_'_ /_._>_-_.<_•-,¢ . ..._"

_. _'_" delamination front

(b) Detail around delamination front(c= 10 mm, n=20)

n= 40 elements__/,,,.-.......c_-_ornrn___,

. . . " " r,,.'4..._-'¢-"

,.,.-/

(c) Detail around delamination front(c=20 mm, n=40)

Figure 8. Finite element model of a DCB specimen with UD24 layup

- 35 -

Page 40: A Shell 3D Modeling Technique for the Delaminated ... · The goal of this investigation was to study the accuracy of the shell/3D modeling technique by comparing strain energy release

n= 5 elements ,,.,,i,,,_.:_._,_/._i .i ,-_.×," j,,,,c=lo

" .,-%.,"_'_ -"._/,yC,_ "_

,-_< -%.>__-<•_-"__2,f_._

"d/"" > /elamination front

(a) Detail around delamination front(c=10 ram, n=5)

n= 20 elements ,i'_m,_-%_...-" .... .... --_- ...-" ..."

c= 10 mm _ ,_/_'_--,_.,-i,l'_..--Y_'_, --

__ delamination front

(b) Detail around delamination front(c= 10 ram, n=20)

n= 40 elements

c= 10 mm_,

<•"¢ "" # _

.....o X

¢:.....--" ..-." _

_..-, ....-....,.__

delamination front

(c) Detail around delamination front(c=10 ram, n=40)

Figure 9. Mesh detail around delamination front

- 36-

Page 41: A Shell 3D Modeling Technique for the Delaminated ... · The goal of this investigation was to study the accuracy of the shell/3D modeling technique by comparing strain energy release

15.0

10.0

Tip Opening8,mm

5.0

o C3D8[] C3D81<> C3D8Rz_ C3D20v C3D20R

Kr0ger [23]

<>

O

O

<>

O

<>

O

0.0|0.0 2.0 4.0 6.0 8.0 10.0 12.0

Applied Load, N

Figure 10. Influence of element selection on computed load-displacementbehavior of a DCB specimen with UD24 layup.

1.5

NormalizedModelEnergy

ReleaseRate

1.0

0.5

0.0 ,-0.5

oOOOOo_O

o o

o 0 o 0 0 00

o C3D8[] C3D81o C3D8RA C3D20v C3D20R

x Kr0ger [23]

c=10 mmn=20

-0.4 -0.3 -0.2 -0.1 0

y/BFigure 11. Influence of element selection on computed strain energy release rate

distribution across the width of a DCB specimen with UD24 layup.

- 37 -

Page 42: A Shell 3D Modeling Technique for the Delaminated ... · The goal of this investigation was to study the accuracy of the shell/3D modeling technique by comparing strain energy release

1.5

NormalizedModelEnergy

ReleaseRate

1.0

0.5

[]

[]

0

[]

0

A

V

X

c=1 mm, n=2c=2 mm, n=4c=5 mm, n=10c=15 mm, n=30c=20 mm, n=40c=10 mm, n=20

C3D81c/n= 0.5 mm

0.0 , , , , I , , , , I , , , , I , , , , I , , , ,

0 0.1 0.2 0.3 0.4

y/B

Figure 12. Influence of refined section on computed strain energy release ratedistribution across the width of a DCB specimen with UD24 layup.

1.5

0.5

NormalizedModelEnergy

ReleaseRate

1.0

0.5

O

o n=2

[] n=5

o n=10

A n=20

v n=40

C3D81c= 10.0 mm

0.0 , , , , I , , , , I , , , , I , , , , I , , , ,

-0.5 -0.4 -0.3 -0.2 -0.1 0

y/B

Figure 13. Influence of number of elements in refined section on computed strain energyrelease rate distribution across the width of a DCB specimen with UD24 layup.

- 38-

Page 43: A Shell 3D Modeling Technique for the Delaminated ... · The goal of this investigation was to study the accuracy of the shell/3D modeling technique by comparing strain energy release

global shell element modelof unfractured section

global shell element modelof upper arm

detail of local

3D FE modelarounddelamination front

e

global shell element modelof lower arm

(a) FE model and detail around delamination front(c= 5 mm, d= 30 mm, e= 2 mm, f= 21.0 mm)

. ,.-..i- .. _ ,..,. '

___-" • ." .," 5-" 'j¢_. la..,'

• .. .'%-r :..;"

..-" .....-... ..-";_. ..-' .......

!:........" ..-"

(b) Detail (c= d= 5 mm) (c) Detail (d= 10 mm)

k_.'_.:'_-:..%:_.'-_:._ e" '_ _" ..-_, ."" "-._l_. _',

"" ,, 2:', .'_.;.,..._',.'_"." "" _':._::_i:" "

(d) Detail (d= 15 mm)

(e) Detail (d= 20 mm) (f) Detail (d= 25 mm)

Figure 14. Shell/3D Finite element model of a DCB Specimen with UD24 layup.

- 39 -

Page 44: A Shell 3D Modeling Technique for the Delaminated ... · The goal of this investigation was to study the accuracy of the shell/3D modeling technique by comparing strain energy release

1.2

1.0

0.8

NormalizedModelEnergy 0.6

ReleaseRate

0.4

0.2

0.0

q O

DDDDDDDDDDDDDDDDDDDDDDDDDDD DDD DD D

000000000000000000000000000000000

c= 5.0 mm; n= 10

0D

3D region modeled with 20 noded elements

o d/(2h)=1.67 v d/(2h)=8.33[] d/(2h)=3.33 × d/(2h)=l 0.0o d/(2h)=5.0 + full 3D modelz_ d/(2h)=6.67

-0.4 -0.2 0 0.2 0.4

y/B

Figure 15. Strain energy release rate distribution across the width of aDCB specimen with UD24 layup modeled with 20 noded elements.

OO

NormalizedModelEnergy

ReleaseRate

1.2

1.0

0.8 m-

"[]

0.6 _ o

90.4t o_

EgO.O

b0.2

(])

0.0 , I-0.4

[] [] [] [] [] [] [] [] [] [] [] [] [] [] [][]

0 0 0 0 0 0 0 0 0 0 0 0 0 0 00

c= 5.0 mm; n= 10

3D region modeled with 8 noded elements

o d/(2h)=1.67 v d/(2h)=8.33[] d/(2h)=3.33 x d/(2h)=l 0.0o d/(2h)=5.0 + full 3D modelA d/(2h)=6.67

, , I , , , I , , , I , , , I

-0.2 0 0.2 0.4

y/B

Figure 16. Strain energy release rate distribution across the width of aDCB specimen with UD24 layup modeled with 8 noded elements.

_r+at

%[]

tlt

% []

OEO

O

- 40 -

Page 45: A Shell 3D Modeling Technique for the Delaminated ... · The goal of this investigation was to study the accuracy of the shell/3D modeling technique by comparing strain energy release

B/2

outline of undeformed configuration

Wc: deflection in the center of the specimen

W C

length

B/2 12.5 mm

c 10.0 mm

e 2.0 mm

f 10.5 mm

elements

20

8

8

Figure 17. Finite element model of an ENF specimen with UD24 layup

multi point constraintsz-direction constrained

Figure 18. Multi point constraints to prevent contact of delaminated surfaces

-41 -

Page 46: A Shell 3D Modeling Technique for the Delaminated ... · The goal of this investigation was to study the accuracy of the shell/3D modeling technique by comparing strain energy release

1.500

1.000

NormalizedMode IIEnergy

ReleaseRate

0.500

OOOOOOOO O O O O O O O

OOOO00oo 0 O O 0 0 O 0

_i_ x x i_ zx:_ z xB :_ xi_ z 4_ z :_ _ :B

o C3D8[] C3D81o C3D8R/x C3D20v C3D20R

x Kr0ger [23]

c=10 mmn=20

0.000 .... i .... i .... i .... i ....-0.5 -0.4 -0.3 -0.2 -0.1 0

y/B

Figure 19. Influence of element selection on computed mode II strain energy release ratedistribution across the width of an ENF specimen with UD24 layup.

0.050<

[

0.040 (

0.030

NormalizedMode III

EnergyRelease 0.020

Rate

0.010

O

:V

.%

.[]A$7

r_

m_

%[] x

x_

i f'_l

o C3D8[] C3D81o C3D8R/x C3D20v C3D20R

x Kr0ger [23]

c=10 mmn=20

Zx_0.000 @0_0@0@ _ , _ _,X!Bt_ _ _'ri_ __, _ ,w_,._

-0.5 -0.4 -0.3 -0.2 -0.1 0

y/B

Figure 20. Influence of element selection on computed mode III strain energy release ratedistribution across the width of an ENF specimen with UD24 layup.

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Page 47: A Shell 3D Modeling Technique for the Delaminated ... · The goal of this investigation was to study the accuracy of the shell/3D modeling technique by comparing strain energy release

1.500

1.000

Normalized

EnergyRelease

Rate

0.500

00000000 [] [] [] [] [] []

c=10 mmn=20

GII Gll I

0

[] A

multi point constraints

contact analysis

0.000 ............-0.5 -0.4 -0.3 -0.2 -0.1 0

y/B

Figure 21. Influence of delamination surface contact on computed strain energy release rat<distribution across the width of an ENF specimen with UD24 layup.

- 43 -

Page 48: A Shell 3D Modeling Technique for the Delaminated ... · The goal of this investigation was to study the accuracy of the shell/3D modeling technique by comparing strain energy release

Wc: deflection in the center of the specimen

outline of undeformed configuration

W C

detail of localmodel around

delamination front

=- delamination front

Figure 22. Shell/3Dfinite element model of an ENF specimen with UD24 layup(c= 5 ram, n= 10, d= 30 ram)

- 44 -

Page 49: A Shell 3D Modeling Technique for the Delaminated ... · The goal of this investigation was to study the accuracy of the shell/3D modeling technique by comparing strain energy release

1.00 m m _ W _ m _ HI _ _ m _ Hi _ W m m0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

NormalizedMode II

EnergyRelease

Rate

0.80

0.60

0.40

0.20

o d/(2h)=1.67 v d/(2h)=8.33[] d/(2h)=3.33 × d/(2h)=l 0.0

d/(2h)=5.0 + full 3D model/x 6.67

C3D81c=5 mmn=lO

0.00 , I , , , I , , , I , , , I , , , I

-0.4 -0.2 0 0.2 0.4

y/B

Figure 23. Mode II strain energy release rate distribution across the width of an ENF specimenwith UD24 layup calculated using the shell/3D modeling technique

0.05

NormalizedMode III

EnergyRelease

Rate

0.04

0.03

0.02

0.01

0.00

o d/(2h)=1.67 v d/(2h)=8.33[] d/(2h)=3.33 × d/(2h)=l 0.0

d/(2h)=5.0 + full 3D model/x d/(2h)=6.67

C3D81c=5 mmn=lO

im

m

m

m m

t iA A

W Ww m

, , ,HI ,[] ,W ,w _ _ _ _ _ _ _ _i, W, [], HI, , ,-- _ _ am ma ms _ _ --

-0.4 -0.2 0 0.2 0.4

y/B

Figure 24. Mode III strain energy release rate distribution across the width of an ENF specimenwith UD24 layup calculated using the shell/3D modeling technique.

- 45 -

Page 50: A Shell 3D Modeling Technique for the Delaminated ... · The goal of this investigation was to study the accuracy of the shell/3D modeling technique by comparing strain energy release

outline of undeformed configuration

Wc: deflection in the center of the specimen

W C

detail of localmodel around

delamination front

n= 24 elements _c= 6mm _ \

length

B/2 12.5 mm

c 6.0 mm

e 0.4 mm

f 12.1 mm

B/2

>

elements

24

5

10

delamination front

Figure 25. Finite element model of a SLB specimen with UD32 layup.

- 46 -

Page 51: A Shell 3D Modeling Technique for the Delaminated ... · The goal of this investigation was to study the accuracy of the shell/3D modeling technique by comparing strain energy release

0.020

0.015

EnergyRelease

Rate G_, 0.010

kJ/m 2

0.005

<>

O O O O O O O

0 0 0 0 O O O

o C3D8[] C3D81o C3D8RA C3D20v C3D20R

x Kr0ger [23]

c= 6 mmn= 24

0.000 .... i .... i .... i .... i ....-0.5 -0.4 -0.3 -0.2 -0.1 0

y/B

Figure 26. Influence of element selection on computed mode I strain energy release ratedistribution across the width of a SLB specimen with UD32 layup.

0.020

0.015

EnergyRelease

Rate G H, 0.010

kJ/m 2

0.005

o C3D8[] C3D81<> C3D8RA C3D20v C3D20R

x Kr0ger [23]

c= 6mmn= 24

O O O O O O O O O

0.000 .... i .... i .... i .... i ....-0.5 -0.4 -0.3 -0.2 -0.1 0

y/B

Figure 27. Influence of element selection on computed mode II strain energy release ratedistribution across the width of a SLB specimen with UD32 layup.

- 47 -

Page 52: A Shell 3D Modeling Technique for the Delaminated ... · The goal of this investigation was to study the accuracy of the shell/3D modeling technique by comparing strain energy release

0.0015

EnergyRelease

Rate Gnl,

kJ/m 2

0.0010

0.0005 o

0.0000 --0.5

o C3D8[] C3D81o C3D8Rz_ C3D20v C3D20Rx Kr0ger [23]

c= 6 mmn= 24

Figure 28. Influence of element selection on computed mode III strain energy release ratedistribution across the width of a SLB specimen with UD32 layup.

- 48 -

Page 53: A Shell 3D Modeling Technique for the Delaminated ... · The goal of this investigation was to study the accuracy of the shell/3D modeling technique by comparing strain energy release

outline of undeformed configuration

Wc: deflection in the center of the specimen

length elements

B 25.0 mm

c 6.0 mm 24

e 0.4 mm 5 Wc

f 24.2 mm 20

detail of localshell model

_' detail of localmodel arounddelamination front

J

delamination front

Figure 29. Shell/3Dfinite element model of a SLB Specimen with UD32 layup(c= 6ram, n= 24, d= 30 ram)

- 49 -

Page 54: A Shell 3D Modeling Technique for the Delaminated ... · The goal of this investigation was to study the accuracy of the shell/3D modeling technique by comparing strain energy release

0.016

0.014

0.012

0.010Energy

Release

Rate G_, 0.008

kJ/m 20.006

[] [] [] [] [] [] [] [] [] [] [] [] [] [] [][] []

Zl 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0o o

O

0.004

0.002

o d/(t 1+t2)= 1.48 v d/(t 1+t2)=6.16

[] d/(tl+t2)=2.46 x d/(tl+t2)=7.39

d/(tl+t2)=3.69 + full 3D model

A d/(tl+t2)=4.93

C3D81c=6 mmn= 24

[

!

0.000 , i , , , i , , , i , , , i , , , i ,-0.4 -0.2 0 0.2 0.4

y/B

Figure 30. Mode I strain energy release rate distribution across the width of a SLB specimenwith UD32 layup calculated using the shell/3D modeling technique

0.016

0.014

0.012

0.010Energy

Release

Rate G u, 0.008

kJ/m 20.006

0.004

0.002

o d/(tl+t2)=1.48 2

[] d/(tl+t2)=2.46 x

d/(tl+t2)=3.69 +

A d/(tl+t2)=4.93

d/(t 1+t2)=6.16

d/(tl+t2)=7.39

full 3D model

C3D81c=6 mmn= 24

0.000 , i , , , i , , , i , , , i , , , i-0.4 -0.2 0 0.2 0.4

y/B

Figure 31. Mode II strain energy release rate distribution across the width of a SLB specimenwith UD32 layup calculated using the shell/3D modeling technique

- 50 -

Page 55: A Shell 3D Modeling Technique for the Delaminated ... · The goal of this investigation was to study the accuracy of the shell/3D modeling technique by comparing strain energy release

0.0010

0.0008

Energy 0.0006Release

Rate Gin,

kJ/m 2 0.0004

0.0002

o d/(tl+t2)=1.48

[] d/(t1+t2)=2.46

o d/(tl+t2)=3.69

A d/(tl+t2)=4.93

v d/(t 1+t2)=6.16

× d/(tl+t2)=7.39

+ full 3D model

C3D81c= 6 mmn= 24

k

Figure 32. Mode III strain energy release rate distribution across the width of a SLB specimenwith UD32 layup calculated using the shell/3D modeling technique

-51 -

Page 56: A Shell 3D Modeling Technique for the Delaminated ... · The goal of this investigation was to study the accuracy of the shell/3D modeling technique by comparing strain energy release

outline of undeformed configuration

Wc: deflection in the center of the specimen

Bdetail of localmodel around c

delamination front e

f

>

+30/0/-30/0/3004

30/0/-30/0

-30

30 delamination front

length

25.4 mm

3.0 mm

2.0 mm

21.4 mm

elements

12

8

10

>

Figure 33. Finite element model of SLB specimen with D_+30 layup

- 52 -

Page 57: A Shell 3D Modeling Technique for the Delaminated ... · The goal of this investigation was to study the accuracy of the shell/3D modeling technique by comparing strain energy release

0.030

EnergyRelease

Rate G_,

kJ/m 2

0.025

0.020

0.015

0.010

0.005

0.000

o [] []o o

#J

_1, i

-0.4

o n=3[] n=6<> n=12zx n=24v n=48

C3D81c= 3.0 mm

-0.2 0 0.2 0.4

y/B

I

Figure 34. Influence of number of elements in refined section on computed mode I strain energyrelease rate distribution across the width of a SLB specimen with D+30 layup.

0.030

EnergyRelease

Rate Gu,

kJ/m 2

0.025(

0.020

0.015

0.010

0.005

%

o n=3[] n=6o n=12zx n=24v n=48

C3D81c= 3.0 mm

8 8 8 8 8 8 8J

0.000 ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' '-0.4 -0.2 0 0.2 0.4

y/B

Figure 35. Influence of number of elements in refined section on computed mode II strain energyrelease rate distribution across the width of a SLB specimen with D+30 layup.

- 53 -

Page 58: A Shell 3D Modeling Technique for the Delaminated ... · The goal of this investigation was to study the accuracy of the shell/3D modeling technique by comparing strain energy release

EnergyRelease

Rate Gill,

kJ/m 2

\

0.020l

<

E

0.015

(

0.010

0.005

o n=3[] n=6

n=12z_ n=24v n=48

C3D81c= 3.0 mm

Io.ooo , _ _ ,[] e ,_ _ _,i i I i v i i i i i

-0.4 -0.2 0 0.2

y/B

/I

0.4

Figure 36. Influence of number of elements in refined section on computed mode III strain energyrelease rate distribution across the width of a SLB specimen with D+30 layup.

2.0

MixedModeRatio

G I/Gll

1.5

1.0

0.5

0.0

Q

-0.4

o n=3[] n=6

n=12A n=24v n=48

C3D81c= 3.0 mm

-0.2 0 0.2 0.4

y/B

I

Figure 37. Influence of number of elements in refined section on mixed mode ratiodistribution across the width of a SLB specimen with D+30 layup.

- 54 -

Page 59: A Shell 3D Modeling Technique for the Delaminated ... · The goal of this investigation was to study the accuracy of the shell/3D modeling technique by comparing strain energy release

0.030

EnergyRelease

Rate G_,

kJ/m 2

0.025

0.020

0.015

0.010

0.005

0.000

O O O O O O O

O [] [] [] [] [] [] [] _

[]0

[]

[][]

o simple analysis

[] contact analysis

Kr0ger [23]

[]C3D81c= 3 mm an= 12

V

[]

[]

[]

[]

8 5O

-0.4 -0.2 0 0.2 0.4

y/B

Figure 38. Influence of delamination surface contact on computed mode I strain energyrelease rate distribution across the width of SLB specimen with D+30 layup.

0.030

EnergyRelease

Rate G,,

kJ/m 2

0.025

0.020

0.015

0.010

0.005

-o

% o rno _o cZ> _ 8 <_ <>u o rn o• o

[]

J

o simple analysis

[] contact analysis

o Kr0ger [23]

c3D81c= 3 mmn= 12

0.000 , i , , , i , , , i , , , i , , , i ,-0.4 -0.2 0 0.2 0.4

y/B

Figure 39. Influence of delamination surface contact on computed mode II strain energyrelease rate distribution across the width of SLB specimen with D+30 layup.

- 55 -

Page 60: A Shell 3D Modeling Technique for the Delaminated ... · The goal of this investigation was to study the accuracy of the shell/3D modeling technique by comparing strain energy release

EnergyRelease

Rate Gill,

kJ/m 2

0.020

0.015

0.010

0.005

© simple analysis

[] contact analysis

o KrOger[23]

C3D81c= 3 mmn= 12

rl

O43<>[]

[]

[]

[]

0.000 re,o, _, ,m>, -_ '"_'- ..._."_' ^_..u

-0.2 0 0.2

y/B

O

[]

, i , , _ ['-],

-0,4

[]

[]

[]>[]

[]

[]

I

0.4

Figure 40. Influence of delamination surface contact on computed mode III strain energyrelease rate distribution across the width of SLB specimen with D+30 layup.

- 56 -

Page 61: A Shell 3D Modeling Technique for the Delaminated ... · The goal of this investigation was to study the accuracy of the shell/3D modeling technique by comparing strain energy release

outline of undeformed configuration

Wc: deflection in the center of the specimen

W C

detail of local \\model around

delamination front

\\\\' delamination front

Figure 41. Shell/3Dfinite element model of a SLB specimen with D_+30 layup(c= 3 ram, n=12, d= 20 ram)

- 57 -

Page 62: A Shell 3D Modeling Technique for the Delaminated ... · The goal of this investigation was to study the accuracy of the shell/3D modeling technique by comparing strain energy release

0.030

EnergyRelease

Rate G_,

kJ/m 2

0.025

0.020

0.015

O.OLO

0.005

"_ O0.000 _;_"_._,_-'

-0.4

[]

O

[] [] [] [] [] []

C3D81; c= 3 mm; n= 12[]

o d/(t 1+t2)=0.74 v d/(t 1+t2)=6.16

[] d/(tl+t2)=2.46 x d/(tl+t2)=7.39 E_

o d/(tl+t2)=3.69 + full 3D model []

A d/(tl+t2)=4.93 []

0 0 0 0 0 O O

o, I , , , I , , , I , , , I (_,4_

-0.2 0 0.2 0.4

y/B

O

Figure 42. Mode I strain energy release rate distribution across the width of a SLB specimenwith D+30 layup calculated using the shell/3D modeling technique

0.030

EnergyRelease

Rate Gu,

kJ/m 2

0.025

0.020

0.015

0.010

0.005

o d(t1+t2)=0.74 v d(t1+t2)=6.16

[] d(t1+t2)=2.46 x d(t1+t2)=7.39

d(tl+t2)=3.69 + full 3D model

A dtl+t2)=4.93

O 0 0 0 0 0 0 0 0

C3D81c= 3 mmn= 12

0.000 ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' '-0.4 -0.2 0 0.2 0.4

y/B

Figure 43. Mode II strain energy release rate distribution across the width of a SLB specimenwith D+30 layup calculated using the shell/3D modeling technique

- 58 -

Page 63: A Shell 3D Modeling Technique for the Delaminated ... · The goal of this investigation was to study the accuracy of the shell/3D modeling technique by comparing strain energy release

0.020

EnergyRelease

Rate Gin,

kJ/m 2

0.015

0.010

0.005

- o4_O

© d(tl+t2)=0.74 v d(tl+t2)=6.16

[] d(tl+t2)=2.46 x d(tl+t2)=7.39

o d(tl+t2)=3.69 + full 3D model

z_ d(tl+t2)=4.93

0.000 ' ' ' _j' -[] ' ..._' '_''- -_'

-0.4 -0.2 0 0.2

y/B

X

C3D81c= 3 mm )n= 12

O

l, _, I ,

0.4

Figure 44. Mode III strain energy release rate distribution across the width of a SLB specimenwith D+30 layup calculated using the shell/3D modeling technique

- 59 -

Page 64: A Shell 3D Modeling Technique for the Delaminated ... · The goal of this investigation was to study the accuracy of the shell/3D modeling technique by comparing strain energy release

detail of localmodel around

delamination front

+_30/0/-30/0/30

04

30/0/-30/0

-30

30

length elements

B 25.4 mm

c 3.0 mm 12

d 30.0 mm

e 2.0 mm 8

f 21.4 mm 10

delamination front

Figure 45. Finite element model of a DCB specimen with D+30 layup

- 60-

Page 65: A Shell 3D Modeling Technique for the Delaminated ... · The goal of this investigation was to study the accuracy of the shell/3D modeling technique by comparing strain energy release

0.015

EnergyRelease

Rate G_,

kJ/m 2

0.010

0.005

<

0.000E

O

(3

O[]

d#[]

-0.4

U

o(3

O

(3<> _ 8 t5

o simple analysis

[] contact analysiso KrOger [23]

C3D81c=3 mmn= 12

0

I , , , I , , , I , , , I

(3

(3[]

q> >[]

-0.2 0 0.2 0.4

y/B

Figure 46. Influence of delamination surface contact on computed strain energy release ratedistribution across the width of a DCB specimen with D+30 layup modeled with 8 noded elements

-61-

Page 66: A Shell 3D Modeling Technique for the Delaminated ... · The goal of this investigation was to study the accuracy of the shell/3D modeling technique by comparing strain energy release

length

B 25.4 mm

c 3.0 mm

d 30.0 mm

e 2.0 mm

f 21.4 mm

elements

12

detail of localmodel around 8

delamination front 10

d e

Figure 47. Shell/3Dfinite element model of a DCB specimen with D_+30 layup

- 62 -

Page 67: A Shell 3D Modeling Technique for the Delaminated ... · The goal of this investigation was to study the accuracy of the shell/3D modeling technique by comparing strain energy release

0.012

EnergyRelease

Rate, G_,

kJ/m 2

0.010

0.008

0.006

0.004

0.002

0.000

g [] [] g[] []

[] []

C3D81; c= 3 mm; n= 12

[]

._o,

-0.4

o d/(2h)=0.74 v d/(2h)=6.16[] d/(2h)=2.46 x d/(2h)=7.39o d/(2h)=3.69 + full 3D modelA d/(2h)=4.93

0 O 0 O O 0 0

0 0

I , , , I , , , I , ,

[]

, O_

-0.2 0 0.2 0.4

y/B

Figure 48. Mode I strain energy release rate distribution across the width of aDCB specimen with D+30 layup calculated using the shell/3D modeling technique

- 63 -

Page 68: A Shell 3D Modeling Technique for the Delaminated ... · The goal of this investigation was to study the accuracy of the shell/3D modeling technique by comparing strain energy release

outline of undeformed geometry

Wc: deflection in the center of the specimen

Figure 49. Finite element model of an ENF specimen with D_+30 layup

- 64-

Page 69: A Shell 3D Modeling Technique for the Delaminated ... · The goal of this investigation was to study the accuracy of the shell/3D modeling technique by comparing strain energy release

EnergyRelease

Rate GH,

kJ/m 2

0.015

0.010

0.005

% O[] _O DO IN> [] <N Ocl []

[]

O

o additional support

[] contact analysis

o Kr0ger [23]

C3D81c= 3 mmn= 12

0.000 , i , , , i , , , i , , , i , , , i ,-0.4 -0.2 0 0.2 0.4

y/B

Figure 50. Influence of delamination surface contact on computed mode II strain energyrelease rate distribution across the width of an ENF specimen with D+30 layup.

0.020

EnergyRelease

Rate Gill,

kJ/m 2

0.015

0.010

0.005

o additional support

[] contact analysis

Kr0ger [23]

C3D81c=3 mmn= 12

Figure 51. Influence of delamination surface contact on computed mode III strain energyrelease rate distribution across the width of an ENF specimen with D+30 layup.

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outline of undeformed geometry

Wc: deflection in the center of the specimen

Wc

Figure 52. Shell/3Dfinite element model of an ENF specimen with D_+30 layup(c= 3 ram, n=12, d= 30 ram)

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0.020

EnergyRelease

Rate, Gn,

kJ/m 2

0.015

0.010

0.005

O 0 0 0 0 0 0 0 0

o d/(2h)=0.74 v d/(2h)=6.16[] d/(2h)=2.46 x d/(2h)=7.39o d/(2h)=3.69 + full 3D modelA d/(2h)=4.93

$4/C3D81c= 3 mmn= 12

0.000 , i , , , i , , , i , , , i , , , i ,-0.4 -0.2 0 0.2 0.4

y/B

Figure 53. Mode II strain energy release rate distribution across the width of an ENF specimenwith D+30 layup calculated using the shell/3D modeling technique

0.015 l

EnergyRelease

Rate, Gnl,

kJ/m 2

(

0.010

0.005

0.000

O

[]

0

A

i I i

-0.4

d/(2h)=0.74 v d/(2h)=6.16d/(2h)=2.46 x d/(2h)=7.39d/(2h)=3.69 + full 3D modeld/(2h)=4.93

$4/C3D81c= 3 mmn= 12

-0.2 0 0.2

y/B

ff

/I

0.4

Figure 54. Mode III strain energy release rate distribution across the width of an ENF specimenwith D+30 layup calculated using the shell/3D modeling technique

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REPORT DOCUMENTATION PAGE Form ApprovedOMBNO.0704-0188

Public reporting burden for this collection of information is estimated to average 1 hour per response, including the time for reviewing instructions, searching existing datasources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send commentsregarding this burden estimate or any otheraspect of this collection of information, including suggestions for reducing this burden, to Washington Headquarters Services, Directorate for Information Operations andReports, 1215 Jefferson Davis Highway, Suite 1204, Arlington, VA 22202-4302, and to the Office of Management and Budget, Pape'work Reduction Project (0704-0188),Washington, DC 20503.1. AGENCY USE ONLY (Leave blank) 2. REPORT DATE 3. REPORT TYPE AND DATES COVERED

June 2000 Technical Memorandum

4. TITLE AND SUBTITLE 5. FUNDING NUMBERS

A Shell/3D Modeling Technique for the Analysis of Delaminated

Composite Laminates WU 581-10-21-01

6. AUTHOR(S)

Ronald Krueger and T. Kevin O'Brien

7. PERFORMING ORGANIZATION NAME(S) AND ADDRESS(ES)

NASA Langley Research Center U.S. Army Research Laboratory

Hampton, VA 23681-2199 Vehicle Technology DirectorateNASA Langley Research Center

Hampton, VA 23681-2199

9. SPONSORING/MONITORING AGENCY NAME(S) AND ADDRESS(ES)

National Aeronautics and Space AdministrationWashington, DC 20546-0001

and

U.S. Army Research Laboratory

Adelphi, MD 20783-1145

8. PERFORMING ORGANIZATIONREPORT NUMBER

L-17977

10. SPONSORING/MONITORINGAGENCY REPORTNUMBER

NASA/TM-2000-210287

ARL-TR-2207

11. SUPPLEMENTARY NOTES

Krueger: National Research Council Research Associate, NASA Langley Research Center, Hampton, VA

O'Brien: U.S. Army Research Laboratory, Vehicle Technology Directorate, NASA Langley Research Center,

Hampton, VA12a. DISTRIBUTION/AVAILABILITY STATEMENT

Unclassified-Unlimited

Subject Category 24 Distribution: StandardAvailability: NASA CASI (301) 621-0390

12b. DISTRIBUTION CODE

13. ABSTRACT (Maximum 200 words)

A shell/3D modeling technique was developed for which a local solid finite element model is used only in the

immediate vicinity of the delamination front. The goal was to combine the accuracy of the full three-dimensional

solution with the computational efficiency of a shell finite element model. Multi-point constraints provided a

kinematically compatible interface between the local 3D model and the global structural model which has been

meshed with shell finite elements. Double Cantilever Beam, End Notched Flexure, and Single Leg Bending

specimens were analyzed first using full 3D finite element models to obtain reference solutions. Mixed mode

strain energy release rate distributions were computed using the virtual crack closure technique. The analyses

were repeated using the shell/3D technique to study the feasibility for pure mode I, mode II and mixed mode I/II

cases. Specimens with a unidirectional layup and with a multidirectional layup were simulated. For a local 3D

model, extending to a minimum of about three specimen thicknesses on either side of the delamination front, the

results were in good agreement with mixed mode strain energy release rates obtained from computations where

the entire specimen had been modeled with solid elements. For large built-up composite structures the shell/3D

modeling technique offers a great potential for reducing the model size, since only a relatively small section in

the vicinity of the delamination front needs to be modeled with solid elements.14. SUBJECT TERMS

Composite materials; Fracture mechanics; Strain energy release rate;

Finite element analysis; Virtual crack closure technique

17. SECURITY CLASSIFICATION 18. SECURITY CLASSIFICATION 19. SECURITY CLASSIFICATIONOF REPORT OF THIS PAGE OF ABSTRACT

Unclassified Unclassified Unclassified

NSN 7540-01-280-5500

15. NUMBER OF PAGES

7216. PRICE CODE

A0420. LIMITATION

OF ABSTRACT

UL

Standard Form 298 (Rev. 2-89)Prescribed by ANSI Std Z-39-18298-102


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