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Beyond zero is more than a name, it's a way of thinking, innovating & acting A Total Commitment to Excellence
Beyond zero is more than a name,
it's a way of thinking, innovating & acting
A Total Commitment to Excellence
Organizational
Structure
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Message from
President
The
Company
RAJ SYSTEM’s
Added Values
Project
Management -
Services- Systematic Advice & Assistance For Your Business
Our Products
Paint Finishing Systems
Powder Coating System
Exhaust & Ventilation
Engineering Services
Reference Products
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Our Clientele
RAJ SYSTEM P LTD
Customer’s feedback about
Pretreatment
Technology
Perfect Cure
Material Handling
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Go Green with RAJ SYSTEM21
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We are committed to constantly pursue technological
excellence by world standard, in order to serve our customers in more better way in their business objectives, in our most recent stride in this direction.
We have invested heavily on our business and technology to define, design and execute a path-breaking surface finishing systems. From lead point of consultation to finalization of specs, design, manufacturing to implementation we can proudly claim that our sincere intent coupled with our expertise has given us the greatest reward of all, yet another happy customer.
We approach every project by first understanding our client's business goals and then using that understanding to drive every aspect of the project.
We understand the importance of “time”, and work round the clock to meet or beat our client's deadlines without sacrificing quality.
We believe that effective project management involves constant collaboration with our clients, always staying in step with objectives and avoiding surprises.
We forge enduring relationships with our clients, and consider them to be our development partners working towards a common goal.
We strive to build a customer-oriented organization through team effort of our employees and vendors.
----PRESIDENT
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GM Operation
GM Sales India
GM Sales International
Research &Development
Manager - Projects
Design Head Account Head HR & AdminSales
coordinator
Manager -Proto type Plant
Executive –
New Processes
Design
Engineer-3
Costing
Engineer-1
Finance-1 Front Office-1
Office Asst.-1
Proposal
Engineer-2
Accounts
Manager-1
Purchase Head-1
Mfg. Head-1Project
In charge -3Elect.
In charge-1
Purchase
Officer-1
Mfg.
Officer-1
Assistant- Accounts
Executive
Accounts
Sales Mgr.-2Sales Mgr.-1 Sales Mgr.-3
President
Director Personal asst.
Organizational structure
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The Company
Going Places , with expertise & innovation
u A technology leader
For 20 years, has provided the
equipment and services to keep manufacturing
companies at a competitive edge of innovation.
We've successfully completed more than 100+
projects so that our customers get benefitted
from a wealth of experience. We have become a
key international provider and a leader supplier of
surface treatment & coating plants to engineering
companies and automotive sector. In many areas,
we are acknowledged as technology leaders.
Since 2005, we have extended our portfolio of
automation solutions to include industrial
handling systems. Whatever the system or
application, we aim for maximum standardization
in conjunction with flexibility for customer specific
requirements, But even if you require a completely
made-to-measure solution, RSPL has the answer.
We are committed to one overriding goal:
providing cost-effective solutions that enables
you to successfully master present and future
challenges.
RAJ SYSTEM
u
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An international player
is firmly rooted in India. But we
also have operations wherever our customers are
– all over the globe. Sites in U.A.E. mean a strong
international presence.
Lifelong learning
At we encourage our employees
to see the bigger picture: to contribute to the
Success of customers' products - and our own
company.
Only a learning organization, one that seeks
imaginative solutions for and with the customer, is
a genuine partner in the long term.
RAJ SYSTEM
RAJ SYSTEM
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Quality
Reliability
Efficiency
Cost Effective
u Objective
Our Objective is to provide in-depth market
K n o w l e d g e , Te c h n i c a l E x p e r t i s e a n d a
Specialized product to serve the needs of a few key
Industries like, Automobile and Domestic sector.
We are committed to form long lasting
relationship by providing high quality product and
most reliable service to the customer.
u Value
Customers are our focal point : we can meet
customers need anytime, anywhere in and
round Globe.
u Uni Quality policy
The group has developed dedicated teams in each
plant and equipped themselves with state of the
art equipment and facilities. Traceability of
materials used in every product backed by
documentation controls have enabled us to
provide comprehensive product guarantees
matching with the contemporary needs of
international markets
u Our Quality Policy
Quality management systems have been
ingrained into total activity matrix of all our
business
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u Pre-sales
During the Pre-sales phase, we develop
specification for all key automation requirements.
We evaluate your requirement in details w.r.t. the
Application where required, we care your
feasibility studies & experts to determine the best
way to accommodate your all variants in one
application-sized-plants. In addition, we'll
conduct proof-of-principal test to establish
whether aspecific technology is suitable for
volume production. You receive our in-depth
report, for example detailing - how best to align
product design & production system (Concept Studies)
u
u
Commissioning
Relocation
To ensure foot, efficient commissioning - we test your
individual equipment at our end thoroughly before
shipments. Every machine will have been put through
its paces by to joint acceptance
testing at your site.
If you move to a new production site, w”ll relocate your
assembly systems for you. Our team of experts will
oversee dismantling, transportation, re-assembly and
commissioning. We will also provide training and
supports until production is up and running smoothly
again.
RAJ SYSTEM
u Business Assistance - Professionally Consulting for your business.
We are committed to throughly consulting with
clients to be sure that all their requirements are
met with the specific need.
Given considerations carefully Including recovery
& re-uses & the utilization of most latest
technology.
u Training
Skilled personnel can make a substantial difference to
systems availability. offers training
for system operation, product retooling, maintenance,
problem identification and analysis, and process data
capture.
RAJ SYSTEM
u Problem resolution
If problems do occur, we'll resolve them as quickly as
possible. Support is available round the clock via hot-
line, modem, or on site. And we are happy to conclude
guaranteed time-to-repair agreements with you.
u Maintenance
Regular and preventive maintenance ensures
consistently high productivity and conformity
with defined quality levels. A wide range of
a g r e e m e n t s a r e a v a i l a b l e - f r o m 2 4 / 7
troubleshooting services to customer-specific
maintenance agreements with defined checklists
and spare-parts packages tailored to your needs.
Our global service network guarantees that
service engineers and replacement parts reach
you fast.
After-Sales
Raj System’s
Added Values
Business Assistance
Pre-sales
Commissioning
Relocation
After-Sales
RSPL
Added Values
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Project Management -Systematic Excellence, Planning for Quality
Each projects team is formed according to
the needs of the customers projects. And
that team advices and assist you From
starts to finish-from the proposal phase to
final acceptance resting at your site.
u Our project philosophy
When it comes to state-of-the-art surface
treatments / surface coating, sound planning is
just as Important as the technology deployed. At
we appoint a dedicated manager
to oversee every step of the project lifecycle-from
feasibility checks, to compliance documentation.
The project manager also supervises the
integration add-on processes, technologies, and
all automation solutions. As well as receiving
regular project status reports, you are wel-come to
call or e-mail us for a progress update at any time.
RAJ SYSTEM
u Ongoing progress monitoring
During the implementation phase. We define
milestones. Coordinate resources, and plan
sourcing of third-party components. The project
manager regularly checks progress against the
timelines, and ensures, everything runs to plan.
Design, procurement manufacture, assembly and
shipment are carefully coordinated and
supervised. Employing simultaneous engineering
techniques, we plan and build your project while
you finalized your product design- significantly
reducing time-to-market. Where required, the
p r o j e c t m a n a g e r w i l l a l s o i m p l e m e n t
subsequently agreed modification. We design our
automation technology to evolve in step with our
product – for example, by integrating additional
processes of modifying existing ones.
u Cutting-edge collaboration tools d e p l o y s t h e l a t e s t
communications technologies to maximize efficiency. We use webex to hold design meetings over the Internet. gathering all project stakeholders around a virtual table. Participants can discuss AutoCAD and Solidworks drawings and make proposals and changes that can be immediately implemented.
RAJ SYSTEM
u Systematic methodology
Our project management is based on proactive
risk management, and on strict adherence to a
highly Systematic methodology comprising 26
step, with clearly defined activities, roles,
responsibilities and interfaces. Moreover, we
provide an end-to-end quality-management
program with complete documentation of all
project phases.
u Time Saving data management
The knowledge database
provides systematically organized content on
typical tasks and solutions. It gives all project
stakeholders easy access to our accumulated
expertise. program with complete documentation
of all project phases.
RAJ SYSTEM
u High-quality proposals and
specifications
At the project planning stage, we take an in-depth
looks at all aspects of feasibility and risk relating to
your application. Our engineers analyze your
requirements and compare them with
system specifications (using a delta
matrix). You will receive a proposal that includes
detailed time Iines and resource plants. Once you
place an order, your project is handed over to a
dedicated project manager.
RAJ
SYSTEM
u A firm commitment to research and development
The quality and efficiency of
Systems depends on us leaving nothing to change.
Our R&D specialists challenge conventional
approaches in the quest for new and better
solutions.
We conduct feasibility and concept studies both as
part of customer project and as a stand-alone
service. This includes verifying critical processes
either before or during the design engineering
phase. We also conduct long term studies,
subjecting materials and replacement parts to a
whole battery of endurance tests.
RAJ SYSTEM
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u Our services
Play a key role i making your assembly system a
success at every stage i.e. from plan, to build, to
run. In other words, we provide support from the
moment you decide to invest in an assembly
s y s t e m , i . e . f r o m d e s i g n i n g , b u i l d i n g ,
commissioning throughout the operating phase
and also to demonstrate the reliability of our
products and services.
Services – Systematic Advice & Assistance For Your Business
Our highly skilled service team offers you
in depth advice and delivers the services
outlined to the highest professional
standards.
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u Qualification
has an outstanding track record
when it comes to qualification, having provided
documentation for over 100 projects is an
essential part of quality management in
pharmaceutical , Automobile & Electrical sectors-
enabling process validation and ensuring
c o n s i s t e n t l y h i g h p r o d u c t q u a l i t y .
RAJ SYSTEM
We at under take all kinds
of turnkey projects related to surface
treatment & surface coating plant and as
added value we are into Automation also
w.r.t. our care expertise line materials
handling, auto painting / coating etc.
RAJ SYSTEM =
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Dipping System
Spray System
Sludge Separation system
Industrial Washing machines
ETP Plant
Water Drying Oven
Our Products
Pre Treatment + CED Process + Acquence Process
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Pretreatment Technology
Implements and modernizes complete
systems. We focus on resource conserving
consumption and environmental ly
compatible water treatment: integrated
recovery systems ensure that you save
energy, water and chemicals. First time in
India, we have designed, manufactured and
have commissioned of modular wet
treatment systems. It stands for perfect
corrosion protection of Metal parts, body
and for its quality and value retention.
T h r o u g h o u t t h e e n t i r e c l e a n i n g ,
pretreatment and ED process we make sure
that all components interact perfectly. With
standardized components and parts -
designed, integrated and implemented by
smooth interfaces and
process sequences are assured.
RAJ SYSTEM
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Solving the issue of pollution is a worldwide
challenge. Dust particles from booth exhausts
constitute a serious problem through their
effects on the local neighbourhood and through
the drift hazard effect on manufactured.
Paint Finishing Systems
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Painting Equipment Spray Painting Booth
Side draft water wash Tack – O – Rag Booth
Side draft dry back & Down draft type
Stipple Booth
Meanwhile, dust particles in exhaust gases are
always an obstacle to the VOC treatment and the
recycling of booth exhaust. Even if applying a pre-
treatment with means such as dry filters, the dust
filtering efficiency of a booth scrubber itself needs
to be enhanced. Our Scrubber is a compact, high-
performance, and low-noise that has passed all of
performance tests.
The paint finishing industrial product line plans
and builds turnkey paint shops for metal and
plastic parts, heavy duty trucks, agricultural and
construction machines, buses, switchgear- bus
trunking, printing machineries etc.
As general contractors we offer total solutions for:
Process, application and environmental systems
Conveyor systems
Control, automation and supervisorycontrol technology
Our global standards ensure that the production
products we supply are of the same high quality
worldwide. We also pursue a strategy of consistent
modularization. As a result plant modules can be
combined easily and flexibly to form very
individual systems with attractive benefits.
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Lower investment costs
Shorter implementation times
High uptime availability
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Powder coating Systems
T h e i n d i v i d u a l b u s i n e s s u n i t s o f Raj
systemp r e s e n t i n d u s t r i a l f i n i s h i n g -
electrostatics powder coating, and a wide range of
c o a t i n g s a n d t e c h n o l o g i e s f o r v a r i o u s
applications. Whether your business operates in
small-scale shop, high production manufacturing
facility, or somewhere in between, Raj system
Finishing Technologies is the best choice for all of
your finishing application needs.
Markets and requirements constantly change and
so in the coating industry where quality,
price/performance expectations are continually
becoming more demanding.
Flexibility in colour changes is one of the most
i mp o r t an t cus t o mer r equi r emen t s ; t h e
corresponding procedure must be fast and
economical.
Equipment reliability, ease of operation and
cleanliness are also of great importance to the
users.
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High recovery efficiency up to 99%
Constant exhaust air -flow rate
Easy to clean
Compact design for organic powder
An ideal solution is the the booth
systems in a totally new design. Optimized to each
application
Recovery with multi-cyclone, cartridge or plate
filters: The design satisfies the customer
requirement for greater flexibility by allowing a
combination between a single colour and multi
colour systems. The corresponding unit can be
connected to the same booth opening, depending
on the production run.
RAJ SYSTEM
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Our Oven can raise the temperature of difficult to
heat areas, within a shorter period of time than
traditional Ovens. Applying rapid moving hot air to
the body through a slit-type nozzle enables this
design is to be a fast heating that enhances the
raising of temperature in thick parts in and around
the body.
Our bottom line is to take a design approach that
ensures that customers will get the maximum
possible output with the least maintenance and
trouble free plant operation.
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Ground Mounted Oven
Structure Based Oven
Modular Oven
Electrical / Gas / Diesel fired Oven
Camel back type Oven
S –U – A type Oven
Perfect Cure
The Baking process is the final & crucial in
the paint finishing process,
O v e n c o n t r o l s c o m p o n e n t b o d y
t e m p e r a t u r e a n d t h e b a k e o v e n
environment to produce coating finishes of
consistently exquisite quality.
RAJ SYSTEM
The plant is designed to be versatile so that the
same infrastructure can be employed to handle
jobs as diverse as aluminium, switchgear,
appliances etc.
The heating chamber is a result of design
excellence, making it so compact and efficient
that it ensures customers will get maximum heat
t r a n s f e r e f f i c i e n c y w i t h m i n i m u m f u e l
consumption. We can offer – Camel Bake and
Ground mounted of “S” Loope, “A” type, “U” type
Ovens.
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Material Handling= Conveyor for plant (Belt, Chain,
Overhead, Ground based)
Transporting not only component but also
information, the conveyor systems offer
many benefits. With the proper layout and
selection of the appropriate conveyance
method for each process, Conveyor results
in an overall improvement in paint shop
efficiency and quality.
Having many years of experience with the
processes of painting industries, we
created the track record in Conveyor.
Solving the issue of pollution is a world wide
challenge. Dust particles from booth
exhausts constitute a serious problem
through their effects on the local
neighbourhoods and through the drift
hazard effect on manufactured.
Exhaust & Ventilation
Low coat, highly effective pollution control
systems, Due to the nature of the materials
handled and equipment used, a painting
plant must incorporate comprehensive
procedures to prevent air, water and noise
pollution.
Utilizing its expertise in the controls of heat,
air and water developed
systems to controls all type of pollution.
RAJ SYSTEM
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Fume Exhaust System
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Existing Plant Expansion / Plant shifting
Conversion of Heating System
Dismantling / Erection / Commissioning
Engineering Services
We do undertake activities such as
dismantling, erection & commissioning, existing
plant expansion & plant shifting. Our project team
consists of experienced engineers who are very
proficient at handling these activities. Our project
engineers have converted many tedious tasks into
s u c c e s s f u l p r o j e c t s , a s e r e c t i o n a n d
commissioning primarily refers to the installation
and professional oversight of major industrial
plant facilities and large equipment installation by
qualified design engineers.
We had been synonymous for top quality
leading turnkey project solutions in surface
coating technology for engineering & automobile
sectors. We have executed 100+ projects while
foraying to foreign shores in order to cater our
customers. We offer our customers a full spectrum
of comprehensive services in connection with our
plants & machines. Our highly qualified
technicians & engineers work continuously to
improve our products.
Your advantages at a glance
Around 50 employees are at
your service at our company locations around the
globe. This fully connected network means our
technical support is never far away allowing us to
help you in preventing production stoppages and
downtime.
RAJ SYSTEM
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Reference ProductsWe deliver on our promises. See for yourself…
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RAJ SYSTEM
& ECO-FRIENDLY WITH
We are all enjoying the fruits of
T e c h n o l o g y & R a p i d
Industrialization. But all this has
lead to a severe strain on the natural
resources of the Earth.
We at
believe in conserving resources for
the sake of our future generation &
protecting the environment.
w e h a v e g o n e b e y o n d t h e
mandatory Pollution Control
M e a s u r e s & i m p l e m e n t e d
complete recycling of water.
Our team has embarked on a
journey of energy conservation.
RAJ SYSTEM P LTD.
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Dated: 6th Oct. 2005 at Ukraine (Russia)
- Mr. Tamal Saha
thDated 28 Nov.2010 at Dubai (UAE)
-V Sivaraman
thDated: 29 Jan 2004 at Pithampur (MP)
- Ashok Sharma
thDated: 30 March 2005 at Aurangabad (India)
-A K Parikh
Conveyorised Dip type paint shop has been
Supplied, Installed and commission by Raj System
(INDIA) with following Observation of Oven Temperature :
Set Temperature 110 Deg.c.
Operating Temperature 105 Deg.c.
Temperature at entry & exit of Ground Oven 28 Deg.c.
Ambient Temperature 18 Deg.c.
Oven wall temperature while working 22 Deg.c.
Painting process and baking Oven results are satisfactory
as per our satisfaction.
(Project Head)
The complete Plant is designed, manufactured
and supplied by RAJ SYSTEM P LTD. Pune
(INDIA) The plant is functioning without any major
breakdown for the last five years.
(Manager Production)
We are specially appreciate that your team has
completed the work in shut down time and commissioned
the Top coat line within the given time without hampering
our production line. Now we able to achieve Target of 1500
Cargo body/Month (i.e. 32Model.) of M/s: EICHER MOTOR
LTD
(Managing Director)
M/s: Raj Systems P Ltd. Has been
supplied Panting Booth, conveyorised Baking Oven for
High Pressure CNG cylinder line at Aurangabad Factory,
has been working satisfactory.
(Vice President)
British scaffolding (Ukraine- Russia)
Specialized Metal Systems Co. LLC
M/s: BHAGIRATH COATCH (EICHER Vendor)
M/s: EVEREST KANTO CYLINDER LTD
thDated: 24 Nov 2010 at Kolhapur (India)
-Sudhir Patki
thDated: 18 march 2001 at Dubai (UAE)
Shafaqat Shantrampurwala
Dated: Year 2004-2005 at Pune (India)
-P V Sandhane
Trust, this letter finds you in the best of health &
spirits. It has been quite a long time; we didn't have any
communication, primarily because we have had no
problems or complaints with the systems you have installed
at our plants. The Painting Booth, Powder Coating System,
Material handling system for treatment plant & the Touch-
up booth – for last five years all these systems have been
functioning exceedingly well at both the plants. Naturally,
we are extremely satisfied with their performance for any
future requirements we are going to keep your name, as the
most preferred suppliers.
(Dy. Manager-Surface treatment)
We thank you for your prompt responding and
providing immediate service and solutions to the problems
we had at the paint shop. With a new machinery, set up and
start up problems are bound to occur. The attitude from all
the overcome such problems is the stepping stone to build
strong relationships.
We are much impressed and are now confident in your
product and service.
Thank you & with best regards
(President)
Quality and efficiency of RAJ SYSTEM
Products are found excellent, and we found that after the
installation of such plant, we are getting good finish and
quality with minimum rejection and 100% customer
satisfaction. Raj Systems have the capacity and know
how to obtain Best results and service.
(Sr. Production Manager)
M/s: MANUGRAPH LTD
TASK FZC, UAE
ZF STEERING GEARS (INDIA) LTD
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Customer’s feedback about RAJ SYSTEM P LTD
thDated: 9 March 2005 at Karad (India)
-R D Shewale
M/s: Raj Systems has supplied Spray
treatment line for Compressor housing at our karad plant.
We found the entire plant is functionally satisfactory as
compare to our existing plant and whatever result we were
expecting from this machine, we are getting better than our
expectations.
The entire plant design has been done in consideration with
ergonomics.
(Project Head)
M/s: KIRLOSKAR COPELAND LTD
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Our Clientele
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RAJ SYSTEM P LTDSpecialists in surface coating plants
Banglore Chennai
Delhi
Corporate Office :
C- 102,103, Nyati Millennium, Viman Nagar,
Pune - 411 014. MS (India)
Tel : +91 20 26630061 / 86 / 32947275
Fax : + 9120 26631246
Email : [email protected]
website : www.rajsystem.com
Sales office :
Sales & Service office :
Let’s Talk
