Precision Flow Measurement An ONICON Brand AG90 Propeller Replacement Quick Start Guide 253.872.0284 Page 1 of 4 seametrics.com Warnings Warnings • Confirm that U-clip retainer is installed and never remove the U-clip retainer when pipe is under pressure—may result in serious injury. • Saddle bolts must be tightened evenly. Do not over tighten. • Install security seals during installation if regulations require. • Improper sealing of cables or cable glands will void warranty. • Ensure proper grounding when required. • Programming pipe ID, pipe insertion hole size and straight pipe configuration is required for the meter to read. • To prevent tampering or changes to the program, after initial set-up, either enter a security pass-code, or remove the display lid and place a security tab over one of the arrows before installing the housing security seal. Refer to instruction manual for further details. Recommended Tools Recommended Tools Recommended: • 3/32” or 2.5mm (small) flat head screw driver • Crescent Wrench • 5/32” Hex Key Optional: • Channel locks • 6” Strap Wrench Check Components Check Components Optional Optional Display Security Seal Cable Gland Security Clip & Seal (Security Clip has small hole for seal wire) Meter with Indicator and hinged cover Saddle Assembly (Packaged Separately) Saddle Gasket Power/Output Cable Security Tab
Transcript
Precision Flow MeasurementAn ONICON Brand
AG90 Propeller ReplacementQuick Start Guide
253.872.0284 Page 1 of 4 seametrics.com
WarningsWarnings• Confirm that U-clip retainer is installed and never remove the
U-clip retainer when pipe is under pressure—may result in serious injury.
• Saddle bolts must be tightened evenly. Do not over tighten.
• Install security seals during installation if regulations require.
• Improper sealing of cables or cable glands will void warranty.
• Ensure proper grounding when required.• Programming pipe ID, pipe insertion hole size and straight pipe
configuration is required for the meter to read.
• To prevent tampering or changes to the program, after initial set-up, either enter a security pass-code, or remove the display lid and place a security tab over one of the arrows before installing the housing security seal.
Refer to instruction manual for further details.
Recommended ToolsRecommended ToolsRecommended:• 3/32” or 2.5mm (small) flat head screw driver• Crescent Wrench• 5/32” Hex Key
Optional:• Channel locks• 6” Strap Wrench
Check ComponentsCheck Components
OptionalOptional
Display Security Seal
Cable Gland
Security Clip & Seal(Security Clip has small hole for seal wire)
Meter with Indicator and hinged cover
Saddle Assembly(Packaged Separately)
Saddle GasketPower/Output Cable
Security Tab
LT-14494 r2.5 202001301/30/2020
Seametrics • 19026 72nd Avenue South • Kent, Washington 98032 • USA (P) 253.872.0284 • (F) 253.872.0285 • 1.800.975.8153 • seametrics.com
AG90 Propeller ReplacementQuick Start Guide
Choose a position that will minimize flow distortion.
PositioningPositioning
1. Clean the mounting surface, removing 1. Clean the mounting surface, removing any roughness which would prevent any roughness which would prevent the gasket from sealing. Place gasket the gasket from sealing. Place gasket centered over pipe opening.centered over pipe opening.
2. Place saddle top over gasket.2. Place saddle top over gasket. 3. 3. Make sure saddle top covers entire Make sure saddle top covers entire gasket.gasket.
1st4th
3rd2nd
4. Place the saddle clamps under 4. Place the saddle clamps under the pipe and align with the clamp the pipe and align with the clamp guides on the saddle top. guides on the saddle top.
6. Insert the AG90 sensor into the saddle 6. Insert the AG90 sensor into the saddle fitting and secure with mounting clip or fitting and secure with mounting clip or attach security clip and seals if required.attach security clip and seals if required.
5. Place saddle plates over saddle clamp threads. Attach nuts and tighten as shown below. Torque to 75 ft-lb in cross pattern.
BEFORE INSTALLING measure & record inside diameter ( ID) of pipe.
*10X/5X 2X
Flow
Flow
Flow
Flow
Flow
Flow
Upstream straight pipe is selected during initial setup. Upstream options are 5X or 10X the diameter and are based on the amount of straight pipe available in either new or propeller meter replacement installation. Downstream straight pipe requirement
is 2X the diameter. See programming setup for details.
Choose a position that will ensure a full pipe.
Side (3 o’clock) and top (12 o’clock) installations are acceptable.
1. If you have the bolt-in, 3-vane style they may be removed or left in place. They do not affect performance. 2. If you have the 6-vane, bolt-in style with a cone, it should be removed. 3. For 6-vane, weld-in style installed in a spool, turn the spool 180° and reinstall with the vanes behind the meter. 4. Orifice, tube or Vortab style conditioners will not affect performance.
Flow Straightening Vanes/Conditioners
NOTE: Gasket will extend NOTE: Gasket will extend outside of a 4” pipe outside of a 4” pipe
saddle’s sides.saddle’s sides.
LT-14494 r2.5 202001301/30/2020
Seametrics • 19026 72nd Avenue South • Kent, Washington 98032 • USA (P) 253.872.0284 • (F) 253.872.0285 • 1.800.975.8153 • seametrics.com
AG90 Propeller ReplacementQuick Start Guide
WiringWiringUnscrew the display lid and remove it from the meter. Unsnap the display assembly and remove it from the meter exposing the internal wiring connector. Install the wires through the cable glands into the 2 pin screw connector. (C1 = power/output cable)
EXTERNAL POWER WARNING! Ribbon cable must be connected BEFORE external power is applied. See Instruction manual for details.
With No External Output - If not using external output, no wiring is required.
White (C1) Pulse-Green (C1) Pulse+
C1
With Pulse Output Only Pulse with External DC Power Source9 - 36 VDC at 250mA max, 30mA average9 - 36 VDC at 250mA max, 30mA average
White (C1) Pulse-Green (C1) Pulse+
C1
Red (C1) DC+Black (C1) DC-
Clamp cable with strain relief clips. Attach drain wire lug to bracket post.
CRITICAL! Torque cable gland sealing nut to 22 in-lbs.
WARNING: Improper sealing of glands or cables will invalidate any warranty.If plugs or cable glands are removed, reinstall using Teflon pipe sealant, or tape, to ensure maximum moisture protection.
LT-14494 r2.5 202001301/30/2020
Seametrics • 19026 72nd Avenue South • Kent, Washington 98032 • USA (P) 253.872.0284 • (F) 253.872.0285 • 1.800.975.8153 • seametrics.com
AG90 Propeller ReplacementQuick Start Guide
Menu SystemMenu System1.2345678 100
TOTALCU FTX1000RATEGPM
T UNIT R UNIT SET P DAMP
SET 4SET 4 SET 20SET 20 SET FSET F EXIT
TOTAL = GALLONSPRESS + TO SET TOTALUNITS FOR DISPLAY
T UNIT R UNIT SET P DAMP
SET 4SET 4 SET 20SET 20 SET FSET F EXIT
TOTAL:
PRESS TO CHANGE
G A L L O N S
0.0000000 SET ID
TOTALACREFEETRATEGPM
O KF O R WA R D T O TA L F O R WA R D T O TA L
The HOME Screen displays flow volume, direction of the flow total and flow RATE along with status conditions such as Empty Pipe. Two buttons below the LCD display are used to access menu screens for viewing and changing meter setup parameters. These two buttons are light sensors which can detect when a finger is covering them and activate upon release. Only three button touch actions are needed to control navigation through the menus, settings changes and back to the home screen.
HORIZONTAL SCROLLING: Tap right-hand button to scroll horizontally through menu tabs or move horizontally within a tab dialog when applicable.
TAP
SELECT: Tap left-hand button to change a highlighted item within a tab dialog.TAP
ENTER/EXIT: Hold left button while tapping right button once to enter or exit a tab dialog or to navigate between the HOME and other menu screens.
+HOLD TAP
All menu screens consist of two rows of tabs surrounding a dialog box that lets you view and change setup parameters. To enter the Menu System perform the hold and tap sequence.
+HOLD TAP
Changing SettingsChanging Settings
T UNITView or change TOTAL volume units
R UNITView or change flow RATE units
SET PView or change pulse output scaling
DAMPView or change # of sample periods for rolling average* DAMP default set to 15
EXITReturn to HOME SCREEN or Tap five times, to enter a SUBMENU screen from which you can access the required pipe setting functions
T UNIT R UNIT SET P DAMP
SET 20 SET FSAMP EXIT
TOTAL = GALLONSPRESS + TO SET TOTALUNITS FOR DISPLAY
T UNIT R UNIT SET P DAMP
SET 20 SET FSAMP EXIT
FLOW RATE = GALLONS/MINPRESS + TO SET RATEUNITS FOR DISPLAY
T UNIT R UNIT SET P DAMP
SET 20 SET FSAMP EXIT
00001.0 GALLONSPRESS + TO SET GALLONS TOTALIZED PER PULSE SENT OUT PULSE1
T UNIT R UNIT SET P DAMP
SET 20 SET FSAMP EXIT
DAMPING = 1PRESS + TO SET DAMPING VALUE
T UNIT R UNIT SET P DAMP
SET 20 SET F EXIT
PRESS + EXIT MENU AND RETURN TO FLOWDISPLAY
Enter Pipe Settings (Required)
INFO: Meter model, serial number, firmware versionSAMP: Sample rate (Default is set to 5 seconds. Battery life with a 5-second
sampling rate is four years. Increase sampling interval to extend battery life. (May vary depending on environmental factors. See instruction manual for more details.)
SAMP SETEX EXIT
INFO
PRESS + TO SET OUTER WALL DIAMETER AND WALL THICKNESS
SETUP
SAMP SETUP EXIT
I D
INFO
PRESS AND TO CHANGE
SAMP SETUP EXIT
H O L E
INFO
PRESS AND TO CHANGE
SAMP SETUP EXIT
PRESS + TO EXIT MENU AND RETURN TO FLOW DISPLAY
INFO
SAMP SETUP EXIT
P I P E
INFO
PRESS AND TO CHANGE
10/2 ELB
SAMP
SAMP
SAMP
SAMP
SAMP
L A RG E
04.500I N .SAMP SETEX EXIT
INFO
PRESS + TO SET OUTER WALL DIAMETER AND WALL THICKNESS
SETUP
SAMP SETUP EXIT
I D
INFO
PRESS AND TO CHANGE
SAMP SETUP EXIT
H O L E
INFO
PRESS AND TO CHANGE
SAMP SETUP EXIT
PRESS + TO EXIT MENU AND RETURN TO FLOW DISPLAY
INFO
SAMP SETUP EXIT
P I P E
INFO
PRESS AND TO CHANGE
10/2 ELB
SAMP
SAMP
SAMP
SAMP
SAMP
L A RG E
04.500I N .
1. SETUPView or change meter configuration settings.
SAMP SETEX EXIT
INFO
PRESS + TO SET OUTER WALL DIAMETER AND WALL THICKNESS
SETUP
SAMP SETUP EXIT
I D
INFO
PRESS AND TO CHANGE
SAMP SETUP EXIT
H O L E
INFO
PRESS AND TO CHANGE
SAMP SETUP EXIT
PRESS + TO EXIT MENU AND RETURN TO FLOW DISPLAY
INFO
SAMP SETUP EXIT
P I P E
INFO
PRESS AND TO CHANGE
10/2 ELB
SAMP
SAMP
SAMP
SAMP
SAMP
L A RG E
04.500I N .
3. ID (Required)View or change inner diameter of the pipe. Measurement in inches.
4.HOLE (Required)View or change installation pipe hole size. Tap then to change setting from N/A (default) to small and large sizes.Note: See instruction manual page 14 for hole size description.
5. PIPE (Required)View or change pipe configuration based on installation. Tap
then to change setting from N/A (default) to 10/2, 5/2 or STRAIGHT (conditions with 10 diameters or more)
2. SETUP (Menu Functionality)The highlighted value can be changed using the arrows. The value on the left is the menu name. Cycle through these by pressing . Press to highlight and change the value of the menus.
INITIAL SETUP OF ID, HOLE, AND PIPE IS REQUIRED FOR THE METER TO OPERATE PROPERLY.
SAMP SETEX EXIT
INFO
PRESS + TO SET OUTER WALL DIAMETER AND WALL THICKNESS
SETUP
SAMP SETUP EXIT
I D
INFO
PRESS AND TO CHANGE
SAMP SETUP EXIT
H O L E
INFO
PRESS AND TO CHANGE
SAMP SETUP EXIT
PRESS + TO EXIT MENU AND RETURN TO FLOW DISPLAY
INFO
SAMP SETUP EXIT
P I P E
INFO
PRESS AND TO CHANGE
10/2 ELB
SAMP
SAMP
SAMP
SAMP
SAMP
L A RG E
04.500I N .
SMALL
1.2345678 100
TOTALCU FTX1000RATEGPM
T UNIT R UNIT SET P DAMP
SET 4SET 4 SET 20SET 20 SET FSET F EXIT
TOTAL = GALLONSPRESS + TO SET TOTALUNITS FOR DISPLAY
T UNIT R UNIT SET P DAMP
SET 4SET 4 SET 20SET 20 SET FSET F EXIT
TOTAL:
PRESS TO CHANGE
G A L L O N S
0.0000000 SET ID
TOTALACREFEETRATEGPM
O KF O R WA R D T O TA L F O R WA R D T O TA L
ENTER PASSCODE
SET 20 SET FSAMP
000000PRESS + TO CHANGE
HOME SCREENThe Home Screen page on a new meter will indicate for you to SET ID.
