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AADE – Emerging Technology Group Meeting Deepwater Multi Zone Sand Control Systems Bryan Stamm, Jeremie Poizat October 22 nd 2014
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Page 1: AADE – Emerging Technology Group Meeting Deepwater Multi ... · AADE – Emerging Technology Group Meeting ... Perforating Height / Interval Length ... Emerging Technology Group

AADE – Emerging Technology Group Meeting Deepwater Multi Zone Sand Control Systems Bryan Stamm, Jeremie Poizat October 22nd 2014

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Agenda

Cased Hole and Open Hole Techniques & Architectures Case Studies

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Multi-Zone Solutions

Completion challenges – Long/laminated intervals – Multiple zones Portfolio of solutions Drivers

– Reservoir properties – Production objectives – Risk profile

Multi-Zone

Cased Hole

Open Hole

Stacked

MZ-APS

MZST

OH -MZ-APS

SAS

MZ-APS-STPP*

*STPP = Single Trip Perforating and Packing

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Stacked Frac Pack Alternate Path Technology MZST

Well established

Selectivity and isolation

No limit on zones

Simple Hardware

One perforation

operation

One pumping operation

Low risk

Significant rig time

savings

vs stacked frac pack

One perforation operation

Stimulation

Track record

Least amount of rig time

Minimal distance required between zones

Selectivity and isolation

Cased Hole Multi-Zone Solutions Wide range of options

– Conventional – Proven – Efficient

Reservoir specific – Long intervals – Zone spacing

Tailored Solutions

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Techniques & Architectures Architectures

Strategy Commingle Selective Intelligent DHFC

# of Zones 2 Zones 2 + Zones 2 Zones 2 + Zones 2 Zones 2 + Zones

Tech

niqu

es

Stacked

MZ-APS

MZST

GP FRAC

>4 Zones

FRAC GP

Hydrostatic vs Fracturing gradient (drilling program) Overbalance (<1000 psi for Single trip systems) Deviation (APS if > 70deg) Perforating Height / Interval Length (APS if > 250ft) Zone Spacing (MZST min 63ft) Overall Completion Length (MZST max 2500ft)

Criteria

Preferred

Limitations

Not Applicable

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MZ-APS (Multi Zone-Alternate Path System)

Providing isolation of closely spaced reservoirs Single mobilization of pumping equipment for multiple zones Multi-zone completion in single tool run

– Seal bore IDs/Nipple profiles – Shunt tube isolation

> 100 completions Can be combined with PERFPAC technology for even greater

efficiency

MZ-Packer

Multi-zone Completion

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MZST System Multi Zones Single Trip System w Integrated Fluid

Loss – 7”, 7-5/8” = 2.813”, 9-5/8” = 4.562

Applications – Multiple Zones with GP / Medium to High Rate FP (6 to 12Kpsi) – Selective / Commingle Completion – Over balance < 1,000psi

Features – Mechanical Anchor (set down positioning) – Dump / Reverse out Housing – Solid Base Pipe Screens + Valve (fluid loss) – Collets (shifters)

APS compatible

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Multi-Zone Time Comparison

6.7

10.3

13.9

5.6

9.3

12.9

4 4.4 5.1 3.4 3.5 3.6 2.8 2.9 2.9

0.0

5.0

10.0

15.0

1 2 3 4Sand

face

Com

plet

ion

Tim

e (da

ys)

No. of Zones

Sandface Completion Time Comparison (10,000 ft)

Stacked

Stack-STPP

MZST

MZ-APS

MZ-APS-STPP

Sump Packer

Run, 6.5 TCP Trip,

90

Deburring, 0

Run GP Assembly,

76.5

Pumping, 33

Cleanout Trip, 41

Stackpack (10.3 days) – 3 Zones

Sump Packer Run, 6.5

TCP Trip, 35

Deburring, 24

Run GP Assembly,

30

Pumping, 33

Cleanout Trip, 0

MZST (4.4 days) – 3 Zones

Sump Packer Run,

6.5

TCP Trip, 35

Deburring, 0

Run GP Assembly,

30

Pumping, 14

Cleanout Trip,

0

MZ-APS (3.5 days) – 3 Zones

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Case Study: Nigeria (SPE 133080)

Challenges: Water depth 640m / 2100ft Screen Clearance Zonal Isolation

Solution: 3 Zone Stacked FP with 7” screen w/ 2-7/8”

FCVs – <40 ft intervals

Result: Under AFE budget / NPV increment 15% Completion time 22 days no NPT

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Case Study: West Indonesia I Challenges: 3 widely separated gas bearing zones (195-m (640-ft) interval)) Separated by thick shale High Deviation > 60°

Solution: MZ-APS & Single Trip Perforating and Packing (STPP)

Result: Under AFE budget / added $20M in projected revenue Additional recoverable reserves 3.25 days

Multi-zone STPP Completion

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Case Study: East Indonesia Challenges: Improve efficiency Depleted unconsolidated & Laminated reservoir

Solution: 7” X 2.813” MZST HRGP with VES

Result: Increased production 2.5 times initial estimation 7 days rig time savings ($1.6M)

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Case Study: West Indonesia II Challenges: 1685ft 5 zones completion Reservoir Gradient difference 4.49 to 8.44pg 4-1/2” Production tubing

Solution: 9-5/8” X 4.562” MZST FPs and GPs, with FPs up to 35BPM with VES

Result: Production above expectation 11 days rig time savings

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Open Hole Multi-Zone Solutions Wide range of options for SAS and ICDs

– Swell packers – Mechanical packers

Emerging Technologies for OHGP – OH-APS packers

• Swell (2X2 conventional shunt system) • Mechanical (2X2 conventional shunt and

6X3 internal shunt systems)

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Open Hole APS Packers Isolation √ Initial water / gas isolation √ Shale isolation √ Future water / gas shut off √ Internal string with SSDs,

DHFC, or ICDs √ 2 zone IC, with DHFC

above packer

Set prior to pumping the gravel pack – Complete isolation – Gravel placed below the packers, through the shunt tubes – Multiple options commercially available

• Fast Oil Swell for conventional 2X2 Shunt Sytem • Mechanical hydrostatic set for Internal 6X3 Shunt System • Mechanical hydrostatic set for conventional 2X2 Shunt

System, including control line bypass – very soon

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Case Study: Brunei (SPE 146803)

Challenges: Uphill gravel packs (>120 deg) Zonal isolation , in order to deploy internal string of DHFC valves

Solution: OHGPs with OH-APS Fast Swell Packers (oil swell)

– Conventional 2X2 system – WB DIF, OB packer setting fluid, 16 hrs swell time

Result: Complete packing 4+ zones

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Case Study: Colombia (SPE 170900)

Challenges: Field requires OHGPs Heavy oil, with early water breakthrough

Solution: OHGPs with OH-APS Fast Swell Packers (oil swell)

– Internal string with ICDs and SSDs

Result: 30% increase in recoverable reserves

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Case Study: Angola (SPE 151171)

Challenges: Extended reach OHGPs Zonal Isolation

Solution: OHGPs with Internal Shunt 6X3 Systems

– Open hole hydrostatic set mechanical packer

Result: Complete packing Full zonal isolation


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