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Page 1: AANNNNUUAALL RREEPPOORRTT 22001155 - …•SANBORN a.s. • ANNUAL REPORT 2015 • - 4 - November 28, 1998, SANBORN, a.s. was granted ISO 9001 Certificate by Lloyd's Quality Assurance

AANNNNUUAALL RREEPPOORRTT

22001155

Page 2: AANNNNUUAALL RREEPPOORRTT 22001155 - …•SANBORN a.s. • ANNUAL REPORT 2015 • - 4 - November 28, 1998, SANBORN, a.s. was granted ISO 9001 Certificate by Lloyd's Quality Assurance

• SANBORN a.s. • ANNUAL REPORT 2015 •

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Table of Contents

Company Profile 3-4

Statutory Bodies and Management 5

Manufacturing and Service Activities 6

Organization Chart 7

Human Resources 8-9

Investments 10

System of Quality & Environmental Policy 11

Auditor´s Report 12-30

Financial Information 31

Most important customers 32

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Company Profile

Company Name and Registered office

SANBORN, a.s. (a.s. = stock company/corporation)

Trebicska ul. 1507/87, 59401 Velke Mezirici Czech Republic

Corporate Charter

Metalworking - Ferrous and non-ferrous foundry work Assembly of machinery - Trading activities Transportation

Brief Corporate History

In the early 1920's the Company was a family owned small work shop. Its owner named it after

himself as Vavra Machine Works. After the communist takeover of Czechoslovakia in 1948, the

Company was nationalized. It remained a small enterprise located downtown Velke Mezirici till the

1970's when the government decided to make it a branch of Energy Works of Brno (Energeticke

Strojirny Brno or ESB). Then it became a repair facility for the Czech National Utility Company. In the

1970's, the company moved from the small down town location to the present site. Under the state

ownership, the company became nationally known as a supplier of high quality parts and services.

Significant Dates

January 1, 1990, the Company becomes an independent branch of Energeticke Strojirny Brno.

(Energy Machine Works Brno)

December 1, 1990, the Company splits away from ESB and becomes an independent state-owned

firm.

August 1, 1992, the company is reincorporated under a new name Energeticke a Ekologicke

Technologie, a.s. (Energy and Environmental Technologies) and the Fund for National Property

became its sole stockholder.

October 23, 1992, SANBORN INTERNATIONAL BV purchased 80% of outstanding stock from the Fund

for National Property and created a new company under a new name SANBORN Energeticke a

Ekologicke Technologie a.s. The fund for National Property and the Restitution Fond owned the

remaining 20 %.

During 1996, SANBORN INTERNATIONAL BV bought out the remaining stock holders and became the

sole owner of the company. Since the shares were no longer traded on the Prague stock exchange,

the shares were delisted.

In February 1997, SANBORN, a.s. purchased controlling interest in Agromotor Velke Mezirici, a.s., the

country's leading rebuilder of diesel engines.

Page 4: AANNNNUUAALL RREEPPOORRTT 22001155 - …•SANBORN a.s. • ANNUAL REPORT 2015 • - 4 - November 28, 1998, SANBORN, a.s. was granted ISO 9001 Certificate by Lloyd's Quality Assurance

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November 28, 1998, SANBORN, a.s. was granted ISO 9001 Certificate by Lloyd's Quality Assurance

Register.

In 2003, Agromotor´s diesel rebuilding business is sold to the management.

In 2004, SANBORN, a.s. commenced purchasing of remaining outstanding shares of Agromotor.

In May 2005, SANBORN, a.s. accummulated over 98% of Agromotor´s outstanding stock and received

permission to merge the two companies.

In October 2007 , SANBORN, a.s. was granted ISO 14001:2005 Certificate by Lloyd's Quality

Assurance Register.

2008 - administrative building modernisation – new heating system, floors and insulation to save

energy.

2010 – ISO re-audit per norm ISO 9001:2008.

2012 – SANBORN celebrates 20th anniversary of its privatization and 90th anniversary of its founding.

2013 – Reconstruction and opening of our new training center with conference and class rooms.

2013 – 2015 – Manufacturing technologies modernization projects, new machine tools and IT system

with the help of EU funds

2015 – Expansion of the steel warehouse and an addition of production hall with large machines

Page 5: AANNNNUUAALL RREEPPOORRTT 22001155 - …•SANBORN a.s. • ANNUAL REPORT 2015 • - 4 - November 28, 1998, SANBORN, a.s. was granted ISO 9001 Certificate by Lloyd's Quality Assurance

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Statutory Bodies and Management

Board of Directors

Member Antonin Zak

Member Milan Holub

Supervisory Board

Member Vera Filipova (Human Resources Manager)

Operating Management

Manufacturing Manager Vladimír Marek

Engineering Manager Milan Holub, jr.

Purchasing Manager Richard Čočovský

Business Development Manager Bohuslav Rossler

Finance Manager Miroslav Sysel

Sales Director Petra Zak

Comptroller Lenka Homolova

Operational Purchasing Manager Ing. Blanka Korinkova

Quality Control Manager Aleš Wollmuth

Information Technology Manager Silvestr Dvorak

Human Resources Manager Vera Filipova

Page 6: AANNNNUUAALL RREEPPOORRTT 22001155 - …•SANBORN a.s. • ANNUAL REPORT 2015 • - 4 - November 28, 1998, SANBORN, a.s. was granted ISO 9001 Certificate by Lloyd's Quality Assurance

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2015 Overview of Manufacturing Activities

SANBORN a.s. is a specialized producer of high quality precision parts for energy, petrochemical

and transportation equipment manufacturers worldwide. It manufacturers specialty parts per

customers´drawings and fasteners for use in high temperature, stress and pressure applications.

Domestic Markets: The Company supplies parts and components to all of the major

manufacturers in the Czech Republic and Slovakia. Also, the Company manufactures parts for most

of Czech & Slovak power stations and heat/steam generating plants as well as critical parts for

chemical and food processing industry.

International Markets: SANBORN is a supplier of parts to GE Transportation, GE Power &

Water and GE Oil & Gas in the USA as well as Terex Inc and Dresser-Rand. Alstom Thermal Power

Group as well as Alstom Hydro companies worldwide. Dresser-Rand divisions in the Middle East,

France and India, Siemens in Germany and Sweden, Atlas Copco, MAN companies in Germany and

Switzerland and many others.

Environmental Equipment: SANBORN is manufacturing Ultrafiltration machinery for cleanup,

recycling or liquidation of oily waste water, utilizing ultra-filtration tubular membrane technology.

Page 7: AANNNNUUAALL RREEPPOORRTT 22001155 - …•SANBORN a.s. • ANNUAL REPORT 2015 • - 4 - November 28, 1998, SANBORN, a.s. was granted ISO 9001 Certificate by Lloyd's Quality Assurance

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Organization Chart

STOCKHOLDER

MEETING

SUPERVISORY

BOARD

BOARD OF

DIRECTORS

QUALITY ASSURANCE

QUALITY

CONTROL

Metrology

FINANCE

DEPARTMENT

ACCOUNTING

DEPARTMENT

HUMAN

RESOURCES

INFORMATION

TECHNOLOGY

TECHNICAL

DEPARTMENT

TECHNOLOGY –

PROGRAMING

DRAFTING

DEPARTMENT

R & D

TOOL ROOM

PRODUCTION

PRODUCTION

PLANNING

MAINTENANCE

PRODUCTION

CENTERS 31-36

PURCHASING

DEPARTMENT

SUB-

CONTRACTING

MATERIAL

PURCHASING

MARKETING

DEPARTMENT

EXPORT SALES

DOMESTIC AND

SERVICE SALES

SHIPPING

DEPARTMENT

WAREHOUSE

Page 8: AANNNNUUAALL RREEPPOORRTT 22001155 - …•SANBORN a.s. • ANNUAL REPORT 2015 • - 4 - November 28, 1998, SANBORN, a.s. was granted ISO 9001 Certificate by Lloyd's Quality Assurance

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Human Resources

Number of Employees in 2014 & 2015

Length of Employment Groups at SANBORN a.s.

Age Groups at SANBORN a.s.

Workers 66%

Technical & Administration 34%

Total 229 employees

Technical & Administration 34%

Workers 66% Total 215 employees

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Men / Women in 2015

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INVESTMENTS

During the year 2015, the company continued to modernize its machine tools

by installing the following machines.

Grinding machine BUA 25B NC/12500 PRACTIC

Grinding machine BUB 50a CNC

Grinding machine BLOHM ORBBIT 48 CNC

CNC lathe DMG MORI SEIKI NLX 2000SY/500

CNC lathe DMG MORI SEIKI NZX-51500/1000

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System of Quality

Quality Assurance System

SANBORN holds the prestigious ISO

14001:2005 and ISO 9001:2008 with

validity till October 2013. SANBORN's

Quality Assurance System is designed to

guaranty maximum quality of products

and customers' satisfaction. This is an on-

going process. The Company instituted

several Continuous Improvement methods

to increase efficiencies, lower production

costs and reduce lead times. These new

methods, procedures and training of

employees in accordance with the CSN EN

ISO 9001:2008 maintain high production

standards and increase product quality

and reliability of SANBORN made

products. Sanborn holds the ISO

certification since November 1998.

Besides the ISO certification, the Company

also has the Czech State certifications for

manufacturing of the following products:

Specialty studs & nuts for flange

connections of pipelines

Class 8 & 10 nuts

Hex head bolts in classes 8.8, Type M6 – M210

Manufacturing, repairs and assembly of special technical devices

Assembly and repairs of gas turbines & other related machinery

GE LM gas turbine certifications

Environmental Policy

Following the modernization of our heating system, reconstruction of bathrooms and careful

recycling we can see excellent results – water usage reduced by 43% since 2006; general refuse

reduced by 50% since 2007.

These savings are a direct result of our new Environmental Management System (EMS). SANBORN's

environmental initiative resulted in ISO 14001 certification in October 2007 and it successfully

continues with the above mentioned projects.

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Auditor’s report

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Financial Information

Manufacturing and Service provided by SANBORN in 2015

Share of Exports in % for 2002-2015 period

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The most important customers

We are proud to be associated with some of the leading companies in the world such as: GE Oil &

Gas in Europe, RWE TRANSGAS; Dresser-Rand, a division of Siemens in France, USA, Dubai and India;

SKODA Czech Rep.; SPX Annecy, France; ABB Czech Rep. & Sweden; AB BENZLERS, Sweden; GE

Transportation Systems; Siemens Czech Republic, Germany and Sweden; Anixter USA; Ekol, Brno; M

A N Germany; GE Power & Water in China and USA; Regal-Beloit´s MASTERGEAR divisions in China,

Italy, Germany and USA; Weatherford International in the USA and in the Middle East.

Page 33: AANNNNUUAALL RREEPPOORRTT 22001155 - …•SANBORN a.s. • ANNUAL REPORT 2015 • - 4 - November 28, 1998, SANBORN, a.s. was granted ISO 9001 Certificate by Lloyd's Quality Assurance

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SANBORN a.s.

Zbraslavská 27

159 00 Praha 5

Czech Republic

contact address:

SANBORN a.s.

Třebíčská 1507/87

Velké Meziříčí

tel: +420 566 503 711

fax: +420 566 503 794

e-mail: [email protected]

http://www.sanborn.cz/


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