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ABB Ltd PERFORMANCE DATA OF MOTOR HV Induction Machines · 2019-08-28 · Air Insulated (IEC) Type...

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ABB Ltd HV Induction Machines Classifying code or document type PERFORMANCE DATA OF MOTOR Department/Author Date of issue Lang. Rev. date Our ref. Design/AU 08/02/2012 En 2012046 Customer ref. Saving Ident Rev./Changed by Pages M&P Ltd End User:Parsian A 1/4 ABB Ltd HV Induction Machines Visiting Address ABB Ltd. HV Machines Vadodara Postal Address HV Machines Makarpura, Maneja Vadodara 390013 Telephone +91 0265 2604354 Telefax +91 0265 2631924 Application:Pump Qty: 4 No Motor type code AMI 400L6A BAI Motor type Squirrel cage motor Mounting designation IM 1001 Protected by enclosure IP 55 Method of cooling IC 611 Insulation Class F Standards IEC34/IS325 Ambient temperature, max. 50 °C Altitude, max. Starting Method 1000 m.a.s.l. Direct On Line Duty type S1 Temp. rise Class B (By Resistance method) Connection of stator winding Star Rated output 600 kW Voltage 6000 V ±10 % Frequency Combined Voltage & Frequency variation 50 Hz ±5 % 10% (Absolute) Speed 991 rpm Current 76.2 A Relat. starting current 5.0 (6.0 Incl of IS Tolerances) Relat. starting torque 0.8 Relat. maximum torque 2.2 No load current 32 A (approx) Rated torque 5783 Nm Load characteristics Load % Current A Efficiency % Power Factor 100 76.2 94.8 0.80 75 61 94.7 0.75 50 47.3 93.9 0.65 Main Terminal Box Neutral Terminal Box RTD for winding BTD for bearing Space Heater Air Insulated (IEC) Type Air Insulated (IEC) Type 12 nos, PT-100,Simplex Type 1 Nos /bearing,Duplex Type 1 nos Direction of rotation BI-directional Sound pressure level: (sinus supply, no load) Vibration Level As per IEC60034-9 As per IEC60034-14 Weight of rotor 840 kg Total weight of motor 3150 kg (approx) Inertia rotor / load Approx. 22 kgm² / 11.5 kgm² Bearings Antifriction Maximum stalling time 13 s / 27 s (warm/cold)(U=100%) Starting time 0.8 s (U=100%) 1.6 s (U=80 %) Number of consec. starts 3 / 2 (cold/warm) Maximum number of starts 1000 / year Warm-up time constant 30 min Cool-down time constant Paint Shade 180 min Standard Munsell Blue This performance data is final and the motor will be manufactured accordingly. All motor data is subject to tolerances in accordance with IEC34/IS325
Transcript
Page 1: ABB Ltd PERFORMANCE DATA OF MOTOR HV Induction Machines · 2019-08-28 · Air Insulated (IEC) Type Air Insulated (IEC) Type 12 nos, PT-100,Simplex Type 1 Nos /bearing,Duplex Type

ABB Ltd HV Induction Machines

Classifying code or document type

PERFORMANCE DATA OF MOTOR Department/Author Date of issue Lang. Rev. date Our ref.

Design/AU 08/02/2012 En 2012046 Customer ref. Saving Ident Rev./Changed by Pages

M&P Ltd End User:Parsian

A 1/4

ABB Ltd HV Induction Machines

Visiting Address ABB Ltd. HV Machines Vadodara

Postal Address HV Machines Makarpura, Maneja Vadodara 390013

Telephone +91 0265 2604354

Telefax +91 0265 2631924

Application:Pump Qty: 4 No Motor type code AMI 400L6A BAI Motor type Squirrel cage motor Mounting designation IM 1001 Protected by enclosure IP 55 Method of cooling IC 611 Insulation Class F Standards IEC34/IS325 Ambient temperature, max. 50 °C Altitude, max. Starting Method

1000 m.a.s.l. Direct On Line

Duty type S1 Temp. rise Class B (By Resistance method) Connection of stator winding Star Rated output 600 kW Voltage 6000 V ±10 % Frequency Combined Voltage & Frequency variation

50 Hz ±5 % 10% (Absolute)

Speed 991 rpm Current 76.2 A Relat. starting current 5.0 (6.0 Incl of IS Tolerances) Relat. starting torque 0.8 Relat. maximum torque 2.2 No load current 32 A (approx) Rated torque 5783 Nm Load characteristics Load % Current A Efficiency % Power Factor 100 76.2 94.8 0.80 75 61 94.7 0.75 50 47.3 93.9 0.65 Main Terminal Box Neutral Terminal Box RTD for winding BTD for bearing Space Heater

Air Insulated (IEC) Type Air Insulated (IEC) Type 12 nos, PT-100,Simplex Type 1 Nos /bearing,Duplex Type 1 nos

Direction of rotation BI-directional Sound pressure level: (sinus supply, no load) Vibration Level

As per IEC60034-9 As per IEC60034-14

Weight of rotor 840 kg Total weight of motor 3150 kg (approx) Inertia rotor / load Approx. 22 kgm² / 11.5 kgm² Bearings Antifriction Maximum stalling time 13 s / 27 s (warm/cold)(U=100%) Starting time 0.8 s (U=100%) 1.6 s (U=80 %) Number of consec. starts 3 / 2 (cold/warm) Maximum number of starts 1000 / year Warm-up time constant 30 min Cool-down time constant Paint Shade

180 min Standard Munsell Blue

This performance data is final and the motor will be manufactured accordingly. All motor data is subject to tolerances in accordance with IEC34/IS325

Page 2: ABB Ltd PERFORMANCE DATA OF MOTOR HV Induction Machines · 2019-08-28 · Air Insulated (IEC) Type Air Insulated (IEC) Type 12 nos, PT-100,Simplex Type 1 Nos /bearing,Duplex Type

ABB Ltd HV Induction Machines

Classifying code or document type

PERFORMANCE DATA OF MOTOR Department/Author Date of issue Lang. Rev. date Our ref.

Design/AU 08/02/2012 En 2012046 Customer ref. Saving Ident Rev./Changed by Pages

M&P Ltd End User:Parsian

A 2/4

ABB Ltd HV Induction Machines

Visiting Address ABB Ltd. HV Machines Vadodara

Postal Address HV Machines Makarpura, Maneja Vadodara 390013

Telephone +91 0265 2604354

Telefax +91 0265 2631924

Motor type code: AMI 400L6A BAI Rated output 600 kW Power Factor 0.80 Voltage 6000 V Rated torque 5783 Nm Frequency 50 Hz Relat. starting current 5.0 Speed 991 rpm Relat. starting torque 0.8 Current 76.2 A Relat. maximum torque 2.2

Torque and Current as a Function of Speed

I, U=100%T, U=100%

I, U=80%T, U=80%

I, U=110%T, U=110%

Load Torque

n/ns

10.90.80.70.60.50.40.30.20.10

I/In

6

5

4

3

2

1

0

T/Tn

3

2.5

2

1.5

1

0.5

0

Page 3: ABB Ltd PERFORMANCE DATA OF MOTOR HV Induction Machines · 2019-08-28 · Air Insulated (IEC) Type Air Insulated (IEC) Type 12 nos, PT-100,Simplex Type 1 Nos /bearing,Duplex Type

ABB Ltd HV Induction Machines

Classifying code or document type

PERFORMANCE DATA OF MOTOR Department/Author Date of issue Lang. Rev. date Our ref.

Design/AU 08/02/2012 En 2012046 Customer ref. Saving Ident Rev./Changed by Pages

M&P Ltd End User:Parsian

A 3/4

ABB Ltd HV Induction Machines

Visiting Address ABB Ltd. HV Machines Vadodara

Postal Address HV Machines Makarpura, Maneja Vadodara 390013

Telephone +91 0265 2604354

Telefax +91 0265 2631924

Motor type code: AMI 400L6A BAI Rated output 600 kW Power Factor 0.80 Voltage 6000 V Rated torque 5783 Nm Frequency 50 Hz Relat. starting current 5.0 Speed 991 rpm Relat. starting torque 0.8 Current 76.2 A Relat. maximum torque 2.2

Power Factor and Efficiency as a Function of Load

Pow er factor Eff iciency

P/Pn

1.31.21.110.90.80.70.60.50.40.30.2

EFF

[%]

100

99

98

97

96

95

94

93

92

91

90

PF

1

0.9

0.8

0.7

0.6

0.5

0.4

0.3

0.2

0.1

0

Page 4: ABB Ltd PERFORMANCE DATA OF MOTOR HV Induction Machines · 2019-08-28 · Air Insulated (IEC) Type Air Insulated (IEC) Type 12 nos, PT-100,Simplex Type 1 Nos /bearing,Duplex Type

ABB Ltd HV Induction Machines

Classifying code or document type

PERFORMANCE DATA OF MOTOR Department/Author Date of issue Lang. Rev. date Our ref.

Design/AU 08/02/2012 En 2012046 Customer ref. Saving Ident Rev./Changed by Pages

M&P Ltd End User:Parsian

A 4/4

ABB Ltd HV Induction Machines

Visiting Address ABB Ltd. HV Machines Vadodara

Postal Address HV Machines Makarpura, Maneja Vadodara 390013

Telephone +91 0265 2604354

Telefax +91 0265 2631924

Motor type code: AMI 400L6A BAI Rated output 600 kW Power Factor 0.80 Voltage 6000 V Rated torque 5783 Nm Frequency 50 Hz Relat. starting current 5.0 Speed 991 rpm Relat. starting torque 0.8 Current 76.2 A Relat. maximum torque 2.2

Time - Current and Thermal Limit Curves

Thermal capability, running (cold)Thermal capability, running (w arm)

Thermal capability, locked (cold)Thermal capability, locked (w arm)

Time-current, U = 100%Time-current, U = 80%

Stator current / Rated current

54321

Tim

e [s

]

0.1

1

10

100

1,000

10,000

Page 5: ABB Ltd PERFORMANCE DATA OF MOTOR HV Induction Machines · 2019-08-28 · Air Insulated (IEC) Type Air Insulated (IEC) Type 12 nos, PT-100,Simplex Type 1 Nos /bearing,Duplex Type
Page 6: ABB Ltd PERFORMANCE DATA OF MOTOR HV Induction Machines · 2019-08-28 · Air Insulated (IEC) Type Air Insulated (IEC) Type 12 nos, PT-100,Simplex Type 1 Nos /bearing,Duplex Type
Page 7: ABB Ltd PERFORMANCE DATA OF MOTOR HV Induction Machines · 2019-08-28 · Air Insulated (IEC) Type Air Insulated (IEC) Type 12 nos, PT-100,Simplex Type 1 Nos /bearing,Duplex Type
Page 8: ABB Ltd PERFORMANCE DATA OF MOTOR HV Induction Machines · 2019-08-28 · Air Insulated (IEC) Type Air Insulated (IEC) Type 12 nos, PT-100,Simplex Type 1 Nos /bearing,Duplex Type
Page 9: ABB Ltd PERFORMANCE DATA OF MOTOR HV Induction Machines · 2019-08-28 · Air Insulated (IEC) Type Air Insulated (IEC) Type 12 nos, PT-100,Simplex Type 1 Nos /bearing,Duplex Type
Page 10: ABB Ltd PERFORMANCE DATA OF MOTOR HV Induction Machines · 2019-08-28 · Air Insulated (IEC) Type Air Insulated (IEC) Type 12 nos, PT-100,Simplex Type 1 Nos /bearing,Duplex Type

MOTOR DETAILS - 600KW 980RPM

Technical Specification Position 600kW, 6P, 6kV Description AC Induction Machine Type AMI 400L6A BANI Machine Category Engineered Quantity of identical units 3 Standards IEC Potentially Hazardous Atmosphere No Max. Ambient Temperature 50 degC Max, Altitude 1,000 m a.s.I. Supply Type Fixed speed Output 600kW Speed 990 RPM Supply 6000 V ! 3 ph ! 50 Hz Temperature Rise Class B-class Duty Type S1 Mounting JProtection J Cooling IM1001!IP55JIC611 Insulation Class F, Vacuum Pressure Impregnated Direction of Rotation Bi-Directional Bearings Standard Ball Bearings Bearing Insulation Insulated construction at NDE Terminal Box Air insulated IEC terminal box Quality Assurance ISO 9001 Colour ABB Standard Blue Munsell 8B

Documentation - Connection diagram (main and auxiliary) - Dimension drawing of machine - Manual for Induction Motors and Generators (delivered with motor)

Performance data & Current and torque in function of speed - Test report

Tests and Certificates - Routine test according to ABB standard procedure

Painting and corrosion protection Surface treatment C3 - Standard industrial environment

Accessories - Bi-directional fan. - Insulated antifriction bearing construction at NDE. -IEC type Air insulated Main Terminal Box - Seperate Star Point Neutral terminal box [IEC type] - RTD's (Pt-i00) in stator windings, 12 pcs, 3-wire, unshielded, simplex type. - Duplex RTD's (Pt-100) in antifriction bearings, 1 pc J bearing, 3-wire, shielded.

Space heater for stator winding, 1 ph 240V 50Hz, - Separate auxiliary terminal box for space heater - Documentation in English language - Only final version of documents in defined language - Safety instructions and warning labels in English - Rating and Lubrication plates in English

ABB Limited

Page 11: ABB Ltd PERFORMANCE DATA OF MOTOR HV Induction Machines · 2019-08-28 · Air Insulated (IEC) Type Air Insulated (IEC) Type 12 nos, PT-100,Simplex Type 1 Nos /bearing,Duplex Type

Motor type code AMI 400L6A BANI Motor type Squirrel cage motor

"Type of Ex-protection ~5.AFE '"LCNJE. Mounting designation 1M 1001 Protected by enclosure IP 55 Method of cooling IC 611 insulation Class F Standards IEC Ambient temperature, max. 50 "C Altitude max. 1000 m.a.sJ Duty type S1 Temp. Rise Class B (RES) Connection of stator winding Star Rated output 600 kW Voltage 6000 V ±5 % Frequency 50 Hz Speed 990 rpm Current 71 A Relat starting current l) 5.6 (6.1) Relat. starting torque 0.9 Relat. maximum torque 2.1 No load current 25 A Rated torque 5789 Nm Load characteristics Load % Current A Efficiency % Power Factor

100 71 94.5 0.83 75 55 94.5 0.80 50 41 94.0 0.72

Direction of rotation Bi-directional Sound pressure level: (sinus supply, no load) As per IS 12065 Weight of rotor 870 kg Total weight of motor 3360 kg

Approx. 23 kgm2/11.5 kgm2 Bearings Inertia rotor / load

Standard ball bearings Maximum stalling time 18,7 s (warm) Starting time 0.7 s (U=100%)

1.5 s (U=80 %) Number of corisec. Starts I 3/2 (coldfwarm) Maximum number of starts 1000/year All motor data IS subject to tolerances In accordance WIth IS, 1) Guaranteed values In parenthesIs. Efficiency based on typical additional load losses ace, measurements,

ASS Limited

I

Page 12: ABB Ltd PERFORMANCE DATA OF MOTOR HV Induction Machines · 2019-08-28 · Air Insulated (IEC) Type Air Insulated (IEC) Type 12 nos, PT-100,Simplex Type 1 Nos /bearing,Duplex Type

Motor type code: AMI40oL6A BANI Rated output 600 kW Voltage 6000 V ±5 % Frequency 50 Hz Speed 990 rpm

: Current 71 A

Power Factor 0.83 Rated torque 5789 Nm Relat starting current 5.6 Relat starting torque 0.9 Relat maximum torque 2.1

Torque and Current as a Function of Speed

TITnIlln

nlns

•• 1, U=100% ·*1, U=110% ~-I. U=80% ... Load Torque -T. U=100% -T. U=110% -T, U=BO%

ASS Limited

Page 13: ABB Ltd PERFORMANCE DATA OF MOTOR HV Induction Machines · 2019-08-28 · Air Insulated (IEC) Type Air Insulated (IEC) Type 12 nos, PT-100,Simplex Type 1 Nos /bearing,Duplex Type

M t o or ttype code: AMI 400L6A BANI Rated output 600kW Voltage 6000 V % Frequency 50 Hz Speed 990 rpm Current 71 A

Power Factor 0.83 Rated torque 5789 Nm Relat starting current 5.6 Relat starting torque 0.9 Relat maximum torque 2.1

Time· Current and Thermal Limit Curves

:

,............. " ...............,,; ······..-..···· .........-----1··· ....··......-·----·····...··----­...•.....' ....................................... , .................\......... ,......····1

i Time­ ~lrr"rlt IJ =P.O% 1im:>-~lIrr..n:\u = 01~,____--+-__---.-_+_-__...I.!IJ'~II.J,I;U.~..;;;;..IlJ"4-_-.;.w....IJ.I.j,jIL\io.Oj.;;.I1

1 2 3 4 5

Stator current J Rated current

Thenrel capability, running (cold) Thermal capability, running (warm) - - -_.

Thermal capability, locked (cold) Thermal capability. locked (warm)

Time-current. U= 100% Time-current, U=80%

ABB Limited

Page 14: ABB Ltd PERFORMANCE DATA OF MOTOR HV Induction Machines · 2019-08-28 · Air Insulated (IEC) Type Air Insulated (IEC) Type 12 nos, PT-100,Simplex Type 1 Nos /bearing,Duplex Type

SPECIAL NOTES: .

1. Offer subject to confirmation after receipt & scrutiny of Load details (viz. Application, Load Start-up Characteristics, Load G02 referred to Motor speed and Load BKW), Coupling details and minimum voltage at Motor terminals during starting, if not furnished along with enquiry.

2. Motor suitable for outdoor Pump application. 3. Motors would conform to IEC-34 / IS-325 with latest amendments. 4. a) Maximum temperature rise of 70°C by resistance method over 50°C ambient.

b) Method of starting: DOL. e) Coupling: Direct thr'u flexible d) Unidirectional to suit driven equipment e) Service Factor: 1.00. f) Duty Type: S1. g) Motor starting considered as per the curve given by you in enquiry for the Pump. Motor is not

suitable for reverse rotation i.e. the motor is not suitable for bringing / accelerating the driven machine from a reverse direction to the forward direction. (*)

h) Minimum starting voltage at the motor terminals at the time of starting: 80% of rated Voltage. S. Area of operation: Safe. (*) 6. Application: Pump. 7. Unless otherwise stated, Motors would be manufactured as per safety, statutory and regulatory

requirements of IE Rules - 1956 and CEA - 1979 followed in India. If motor is to confirm to any other Safety, Statutory and Regulatory requirements, please inform us and also furnish copy of the same to us for our scrutiny and confirmation.

S. As part of continuous process of incorporating improvements in our products, we need to collect data on various parameters in our products. We request you to permit us to have this data from site, as and when required by us. If necessary, we shall depute our person to site to collect the data.

9. Noise level of the motor would be within limits as per IS 12065. 10. Motor Vibrations would be within limi.ts as per IS 12075 and shall be measured in terms of velocity. 11. The motors do not have mounting provision for proximity transducer for measurement of shaft

vibration relative and adjacent to the bearing housing. 12. Bearings of the motor would be suitable to take only motor rotor weight and would not be suitable to

take any external load.

13. The Antifriction bearings shall be grease lubricated. 14. Testing shall be as per IEC/IS 34 / IS 325/ ABS Standard. 15. No Matching performance I dimensions, Motor shall be as per ASS standard design. (*)

ASSUMPTIONS: •

The details / data marked (*) in our offer, have been assumed since not mentioned in the enquiry. If these assumptions are not confirmed / clarified by you within the next 15 days, it would be deemed to have been concurred by you.

. -~;,..,..~.: ...."


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