7/27/2019 ABB OLGA UGM 2009 - Flow Assurance Applications in an Integrated Operations Framework

1/23

OLGA UGM Oslo 2009Mari F. Langseth, Senior Project Engineer, Integrated Operations, ABB Oil, Gas & Petrochemicals

Flow assurance applications in aIntegrated Operations framework

7/27/2019 ABB OLGA UGM 2009 - Flow Assurance Applications in an Integrated Operations Framework

2/23

ABB Group

August 13, 2013 | Slide 2

Outline

Introduction to ABB

ABB Integrated Operations

Realizing value through IO

Flow assurance & Integrated Operations Concluding Remarks

7/27/2019 ABB OLGA UGM 2009 - Flow Assurance Applications in an Integrated Operations Framework

3/23

ABB Group

August 13, 2013 | Slide 3

Power and productivity for a better worldABBs vision

As one of the worlds leading engineering companies, we

help our customers to use electrical power efficiently, to

increase industrial productivity and to lower

environmental impact in a sustainable way.

7/27/2019 ABB OLGA UGM 2009 - Flow Assurance Applications in an Integrated Operations Framework

4/23

ABB Group

August 13, 2013 | Slide 4

ABB within Oil, Gas and Petrochemicals

Key deliverables

Electrical, Control, Instrumentation and

Telecommunication (ECIT)

Integrated Operations

Lifecycle services

http://stage-www.abb.com/global/gad/gad02477.nsf/vwImages/1C246B759F1F3682C12571F0007A4D10/$File/Petrochemicals.jpghttp://www300.abb.com/global/gad/gad02007.nsf/vwImages/55D4BBE5EF0FCEF0C1256DA3004730CC/$File/Controlroom-01-HR.jpg

7/27/2019 ABB OLGA UGM 2009 - Flow Assurance Applications in an Integrated Operations Framework

5/23

7/27/2019 ABB OLGA UGM 2009 - Flow Assurance Applications in an Integrated Operations Framework

6/23

ABB Group

August 13, 2013 | Slide 6

Realizing Value in Brown Fields

7/27/2019 ABB OLGA UGM 2009 - Flow Assurance Applications in an Integrated Operations Framework

7/23

ABB Group

August 13, 2013 | Slide 7

Challenge: Handling Process Variations

7/27/2019 ABB OLGA UGM 2009 - Flow Assurance Applications in an Integrated Operations Framework

8/23

ABB Group

August 13, 2013 | Slide 8

System Setup for Remote Support (Year 2002)

Siemens Tele Perm (DCS)

ABB AC 800M

Norsk Hydro

Brage SubnetSOIL

TCP/IP

ABB PC

ABB Remote Room

Access

Code

ABB Network

OnshoreOffshore

TCP/IP

7/27/2019 ABB OLGA UGM 2009 - Flow Assurance Applications in an Integrated Operations Framework

9/23

ABB Group

August 13, 2013 | Slide 9

Realizing Value in Green Fields

7/27/2019 ABB OLGA UGM 2009 - Flow Assurance Applications in an Integrated Operations Framework

10/23

ABB Group

August 13, 2013 | Slide 10

EIT Integrated Approach

One supplier for:

Electrical

Instrumentation/Automation

Telecommunication

Integrated Operations

7/27/2019 ABB OLGA UGM 2009 - Flow Assurance Applications in an Integrated Operations Framework

11/23

ABB Group

August 13, 2013 | Slide 11

EIT + IO Project Model

EPC

E I T

IO

7/27/2019 ABB OLGA UGM 2009 - Flow Assurance Applications in an Integrated Operations Framework

12/23

ABB Group

August 13, 2013 | Slide 12

Supplier Involvement in all the Project Phases

Influence

concepts

FEEDBasic/Detail

Design

Commission

Start-upConcept Operation

Select the right

content

and infrastructure

InstrumentationInfrastructure

Framework

Applications

SupportTuning

Calibration

Set-up

Lifecycle SupportTuning

Optimization

7/27/2019 ABB OLGA UGM 2009 - Flow Assurance Applications in an Integrated Operations Framework

13/23

Flow Assurance and IntegratedOperations

7/27/2019 ABB OLGA UGM 2009 - Flow Assurance Applications in an Integrated Operations Framework

14/23

ABB Group

August 13, 2013 | Slide 14

Flow assurance & IO

Integration of systems, applications and competency needs to be included early in

the project phase

Integrated flow assurance studies/concept developments:

The layout, control and operation of the receiving facility has a significant

impact on flow assurance in pipelines and gathering systems

Similarly, flow assurance aspects in pipelines and wells has a significant impactin topside control and optimization

Integration of both flow assurance and topside/control/operational competency is

required for providing overall understanding and optimal design of pipelines and

gathering systems

Concept/Feed phase

7/27/2019 ABB OLGA UGM 2009 - Flow Assurance Applications in an Integrated Operations Framework

15/23

ABB Group

August 13, 2013 | Slide 15

Flow assurance & IO

Improved accuracy of study results

Interactions between processing facility, control systems and pipeline design

Integrated control of pipelines and processing facility

Slug control and mitigation

Production Optimization

Design and optimization of gas lift

MEG injection

Required changes to topside control system and HMI from new tie-in

Condition and performance monitoring

Etc.

Typical benifits from integrated studies

7/27/2019 ABB OLGA UGM 2009 - Flow Assurance Applications in an Integrated Operations Framework

16/23

ABB Group

August 13, 2013 | Slide 16

Flow Assurance and IOABBs IO Compliant Topology

Control appl

Monitoring application

Supervisory control

optimization

Monitoring

Support

Operation

7/27/2019 ABB OLGA UGM 2009 - Flow Assurance Applications in an Integrated Operations Framework

17/23

ABB Group

August 13, 2013 | Slide 17

Flow Assurance & IO

Flow assurance applications from ABB

Slug control and mitigation (AFC/AWC)

Virtual Flow Metering (WMS)

Gas Lift Optimization (GLO)

Insight Erosion Management system

Other custom-built applications

ABB applications

1 4 15 16 1 7 1 8 1 9 2 0days

[ -

]

Slugging, resulting in a

loss of oil production

Slugging eliminated,

oil production increased by ~10%

PipelineInletpressure

OilproductionfromT

or

AWCRamp-UpConfiguration

AWCRamp-Up

7/27/2019 ABB OLGA UGM 2009 - Flow Assurance Applications in an Integrated Operations Framework

18/23

ABB Group

August 13, 2013 | Slide 18

Flow Assurance & IOIntegration of ABB products

AWC(AC800M)

FieldInstrumentation

DCS

Gas LiftOptimizer

GUI(forremoteaccess)

Servers

OPCServer

WMSOS display

Engineering interface

7/27/2019 ABB OLGA UGM 2009 - Flow Assurance Applications in an Integrated Operations Framework

19/23

ABB Group

August 13, 2013 | Slide 19

Flow Assurance & IOIntegration of ABB applications with OLGA Online

Example: Subsea tie-in

AFC

Slug control and mitigation

Online PMS

Hydrate

Leak detection

Ramp up

Etcroved performance

by providing virtual

ic measurements

isor outputs

ented by AFC

OLGA

OnlineVirtual measurements

Advisor outputs

WMS

Improved virtual flow

rates from WMS andOLGA Online

Insight

Improved erosion

monitoring using process

data and OLGA Online

fluid velocities

Common

historian for easier

data access

Integrated flow assurance and optimization

system

7/27/2019 ABB OLGA UGM 2009 - Flow Assurance Applications in an Integrated Operations Framework

20/23

ABB Group

August 13, 2013 | Slide 20

Flow Assurance & IO

Structured IO framework facilitates improved support of both installed applications

and operations itself

Improved data access for both suppliers and operators

Bring suppliers expertise into the loop

Remote collaboration

Product support might highlight operational opportunities

e.g. tuning/support on virtual metering systems might reveal possibilities for

optimizing production

Improved service through Service Environment

Operational Support

7/27/2019 ABB OLGA UGM 2009 - Flow Assurance Applications in an Integrated Operations Framework

21/23

The benefits of ABB Service Environment

Modern oil and gas operations rely on advanced

technological solutions to

optimize production reduce operating costs

increase safety

extend the overall field lifecycle

One Team

ISO Processes

Procedures

IT Security

SharingKnowledge

Supporting toolThe unique Service Environment program is

designed to effectively manage

complex and integrated systems

7/27/2019 ABB OLGA UGM 2009 - Flow Assurance Applications in an Integrated Operations Framework

22/23

ABB Group

August 13, 2013 | Slide 22

Concluding Remarks

Integrated operations gives significant benefits for both operators and

suppliers

Systems and competency are becoming more inter-dependent

Requires an integrated approach both within consultancy and

product deliveries

Vendors participation through the whole life-cycle gets increasingly

important

2007 - 2007

Commissioning

Flow Assurance, Process Control and Operations Knowledge and Experience

04.06.2007 - 19.09.2007

Operations

2007 - 2007

FEED/Engineering

2007 - 2007

Implementation/Testing

2007 - 2007

Start-up

7/27/2019 ABB OLGA UGM 2009 - Flow Assurance Applications in an Integrated Operations Framework

23/23