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ABB RTU560A Series
© ABB Group March 4, 2012 | Slide 1
ABB RTU560A SeriesCMU & Modules
1KGT 150 648 V1.02
ModulesContents
RTU560A rack solutions
� Subracks
� CMUs� CMUs
� I/Os
� Communication modules
� Auxiliary
© ABB Group March 4, 2012 | Slide 2
Modules RTU560 rack solution
� 560CSR01
� Available for wall mounting and
Subracks
CMUs
I/Os
Communication
modules
swing frame
� Supports redundant power supplies
� Up to 8 communication modules
� Expansion slot for 560BCU01
� Real time clocks 560RTC01/02/03
� Network modules 560NUS04/12
Auxiliary
© ABB Group March 4, 2012 | Slide 3
� Network modules 560NUS04/12
� No I/O module
NCC(s)
Modules RTU560 rack solution
Subracks
CMUs
I/Os
Communication
modules
560CSR01
1...16 serial lines or
Ethernet links
560PSU02
24 V
5 V
ON
OFF
UE +
UE -
PE
560PSU02
24 V
5 V
ON
OFF
UE +
UE -
PE
560BCU01
ALR
WRN
TSI
TSO
SEB
560CMU05
A
B
1
2
E1
E2
ERR
E
E
560CMU05
A
B
1
2
E1
E2
ERR
E
E
560CMU05
A
B
1
2
E1
E2
ERR
E
E
560CMU05
A
B
1
2
E1
E2
ERR
E
E
560PSU02
24 V
5 V
ON
OFF
UE +
UE -
PE
560PSU02
24 V
5 V
ON
OFF
UE +
UE -
PE
560PSU02
24 V
5 V
ON
OFF
UE +
UE -
PE
560PSU02
24 V
5 V
ON
OFF
UE +
UE -
PE
560BCU01
ALR
WRN
TSI
TSO
SEB
560BCU01
ALR
WRN
TSI
TSO
SEB
560CMU05
A
B
1
2
E1
E2
ERR
E
E
560CMU05
A
B
1
2
E1
E2
ERR
EE
EE
560CMU05
A
B
1
2
E1
E2
ERR
E
E
560CMU05
A
B
1
2
E1
E2
ERR
EE
EE
560CMU05
A
B
1
2
E1
E2
ERR
E
E
560CMU05
A
B
1
2
E1
E2
ERR
EE
EE
560CMU05
A
B
1
2
E1
E2
ERR
E
E
560CMU05
A
B
1
2
E1
E2
ERR
EE
EE
560PSU02
24 V
560PSU02
24 V
560BCU01
ALR
560CMU05
ERR
560CMU05
ERR
560CMU05
ERR
560CMU05
ERR
560PSU02
24 V
560PSU02
24 V
560PSU02
24 V
560PSU02
24 V
560BCU01
ALR
560BCU01
ALR
560CMU05
ERR
560CMU05
ERR
560CMU05
ERR
560CMU05
ERR
560CMU05
ERR
560CMU05
ERR
560CMU05
ERR
560CMU05
ERR
System bus
Distance < 2m
560CSR01 (opt.)
1... 32 subdevice lines
560CSR01
Auxiliary
© ABB Group March 4, 2012 | Slide 4
24 V
5 V
ON
OFF
UE +
UE -
PE
24 V
5 V
ON
OFF
UE +
UE -
PE
ALR
WRN
TSI
TSO
SEB
A
B
1
2
E1
E2
ERR
E
EA
B
1
2
E1
E2
ERR
E
EA
B
1
2
E1
E2
ERR
E
EA
B
1
2
E1
E2
ERR
E
E
24 V
5 V
ON
OFF
UE +
UE -
PE
24 V
5 V
ON
OFF
UE +
UE -
PE
24 V
5 V
ON
OFF
UE +
UE -
PE
24 V
5 V
ON
OFF
UE +
UE -
PE
ALR
WRN
TSI
TSO
SEB
ALR
WRN
TSI
TSO
SEB
A
B
1
2
E1
E2
ERR
E
EA
B
1
2
E1
E2
ERR
EE
EEA
B
1
2
E1
E2
ERR
E
EA
B
1
2
E1
E2
ERR
EE
EEA
B
1
2
E1
E2
ERR
E
EA
B
1
2
E1
E2
ERR
EE
EEA
B
1
2
E1
E2
ERR
E
EA
B
1
2
E1
E2
ERR
EE
EE
1... 32 subdevice lines
(serial or Ethernet) with
1? 32 IEDs per subdevice line
IEDs
ModulesRTU560 rack solution
� 560MPR03 & 560SFR02
� Available for wall mounting (560MPR03) and swing frame
Subracks
CMUs
I/Os
Communication
modules(560MPR03) and swing frame (560SFR02)
� Supports 1 or 2 power supply units (560PSU01/02)
� Up to 8 units 560CMU05 (up to 5,000 data points) or 560CMU02R0002 are supported
� Solely CMU rack with 560CMU02 and 560CMU05
Auxiliary
© ABB Group March 4, 2012 | Slide 5
and 560CMU05
� Mixed configurations with CMU and I/O
� Mixed configurations with 560CMU05 and 560CMU02 (limited to 750 data points in the RTU)
Redundant power supply, 17 slots
Single power supply, 18 slots
ModulesRTU560 rack solution
� 23ET24 and 23TP22
� 23TP22 version for mounting plate mounting
Subracks
CMUs
I/Os
Communication
modulesmounting
� 23ET24 version for swing frame mounting
� 1 slot for power supply (560PSU01/02)
� 19 general purpose slots
� All rack mounted I/O modules
� Real time clocks 560RTC01/02/03
Auxiliary
23ET24
© ABB Group March 4, 2012 | Slide 6
� Up to 2 communication modules
� Communication media interfaces
� Used as
� Basic rack
� I/O extension rack
23TP22
� 560MPR01
� 1 or 2 Slots for 560CMU02 or 560CMU05
ModulesRTU560 rack solution
Subracks
CMUs
I/Os
Communication
modules 560CMU05
� Up to 8 slots for I/O modules
� 24 V DC external power supply
� Extension connector for I/O bus (extension rack, I/O modules 110/220 V DC)
� Alarm and warning contact output
� Separate input for process voltage(48?60 V DC)
Auxiliary
© ABB Group March 4, 2012 | Slide 7
(48?60 V DC)
� Power distribution for monitoring and command voltage
� 23BA22 configurable for 1,5 pole command outputs
� Screw connectors, access from front
ModulesRTU560 rack solution
� 560BCU01 R0001
� Bus Connection Unit for 560 CSR 01
Subracks
CMUs
I/Os
Communication
modules
� Connecting extension
communication rack
� Alarm and warning contacts
� Minute pulse in- and output
� 560BCU02 R0001
� Bus Connection Unit for 23 TP 22
� Alarm and warning contacts
Auxiliary
© ABB Group March 4, 2012 | Slide 8
� Minute pulse in- and output
� 560BCU03 R0002
� Bus Connection Unit for 23 ET 24
� Alarm and warning contacts
� Minute pulse in- and output
ModulesRTU560 rack solution
� 560BCU04 R0001
� Bus Connection Unit for
560MPR03/23TP22
Subracks
CMUs
I/Os
Communication
modules
560MPR03/23TP22
� Basic board for extension of 2 units
560CMU0x
� Alarm and warning contacts
� Minute pulse in- and output
� 560BCU04 R0002
Bus Connection Unit for 560MPR03
Auxiliary
© ABB Group March 4, 2012 | Slide 9
� Bus Connection Unit for 560MPR03
� Extension kit for 10 additional
560CMU0x
� Alarm and warning contacts
� Minute pulse in- and output
ModulesRTU560 rack solution
� 560BCU05 R0001
� Bus Connection Unit for
560SFR02/23ET24
Subracks
CMUs
I/Os
Communication
modules
560SFR02/23ET24
� Basic board for extension of 2 units
560CMU0x
� Alarm and warning contacts
� Minute pulse in- and output
� 560BCU05 R0002
Bus Connection Unit for 560SFR02
Auxiliary
© ABB Group March 4, 2012 | Slide 10
� Bus Connection Unit for 560SFR02
� Extension kit for 10 additional
560CMU0x
� Alarm and warning contacts
� Minute pulse in- and output
ModulesRTU560 rack solution
560CMU05
R0001
560CMU05
R0002
560CMU02
R0001
560CMU02
R0002
Subracks
CMUs
I/Os
Communication
modules
Serial
interfaces
4x RS232 or RS485 4x RS232 or RS485 2x RS232, 1x RS485 2x RS232 or RS485
Ethernet
interfaces
2x 10/100 Base T 2x 10/100 Base T 1x 10/100 Base T 2x 10/100 Base T
Number of
data points
Up to 10,000 data
points (depending on
Up to 10,000 data
points (depending on
Up to 750 data points Up to 750 data points
Auxiliary
© ABB Group March 4, 2012 | Slide 11
data points points (depending on
configuration)
points (depending on
configuration)
Support of Multi-
CMU
Yes Yes No Yes
ModulesRTU560 rack solution
� 560CMU05 R0001 and R0002� Interfaces
� 4 serial interfaces (RS232C or
Subracks
CMUs
I/Os
Communication
modules � 4 serial interfaces (RS232C or RS485)
� 2 Ethernet ports (10/100BaseT) forcommunication to
� Host systems and/or� Subordinated devices and/or� RTU I/O
� CPU� AMD ELAN520 CPU @133MHz� 128 MB flash memory� 64 MB RAM
Auxiliary
© ABB Group March 4, 2012 | Slide 12
� 64 MB RAM
� Web server for diagnosis and maintenance via Ethernet ports
� PLC capable� Bit protocols (Hitachi, Conitel) are
supported only by 560CMU05 R0002
ModulesRTU560 rack solution
� 560CMU02 R0001
� Interfaces
Subracks
CMUs
I/Os
Communication
modules
� 3 serial interfaces (2x RS232, 1x
RS485)
� 1x Ethernet 10/100 BaseT
� 1x IO Bus (RS485, on backside)
� CPU
� AMD ELAN520 CPU @133MHz
� 128 MB flash memory
Auxiliary
© ABB Group March 4, 2012 | Slide 13
� 128 MB flash memory
� 64 MB RAM
� Only one slot width
� Usable in single CMU configurations
� Maximum of 750 data points
ModulesRTU560 rack solution
� 560CMU02 R0002
� Interfaces
Subracks
CMUs
I/Os
Communication
modules
� 2 serial interfaces (RS232 or RS485)
� 2x Ethernet 10/100 BaseT
� 1x IO Bus (RS485, on backside)
� CPU
� AMD ELAN520 CPU @133MHz
� 128 MB flash memory
64 MB RAM
Auxiliary
© ABB Group March 4, 2012 | Slide 14
� 64 MB RAM
� Only one slot width
� Usable in multiple CMU
configurations
� Maximum of 750 data points
ModulesRack I/O modules - Overview
Binary input Binary output Analog input Analog output
23BE23
16 inputs 24?60
23BA20/22
24?60 VDC / 2A
23AE23
0...20 VDC / ±2 / ±5 /
23AA21
±2.5 / ±5 / ±10 /
Subracks
CMUs
I/Os
Communication
modules
VDC / 2mA ±10 / ±20 / ±40mA ±20mA or 4...20mAAuxiliary
© ABB Group March 4, 2012 | Slide 15
Modules RTU560 rack solution
� Binary input board 23BE23
� 16 binary input channels
Subracks
CMUs
I/Os
Communication
modules
� One module for all types of binary
input signals ( single indications,
double point indications, digital
measured values, counters)
� Galvanic insulation by optocouplers
� Input voltage 24...60 VDC,
� LED's for signalization of input
Auxiliary
© ABB Group March 4, 2012 | Slide 16
� LED's for signalization of input
channels
Modules RTU560 rack solution
� Binary output board 23BA20
� 16 binary relay output channels
Subracks
CMUs
I/Os
Communication
modules
� One module for all types of binary
output signals (single commands,
double point commands, setpoint
commands)
� Galvanic insulation by relays
� Output voltage 24...60 VDC
� Switching capacity:
Auxiliary
© ABB Group March 4, 2012 | Slide 17
� Switching capacity:
40 VA (L/R=30ms) @ 60 VDC
� Continuous current: 2A
ModulesRTU560 rack solution
� Command Output monitoring board
23BA22
Usage in combination with 23BA20
Subracks
CMUs
I/Os
Communication
modules
� Usage in combination with 23BA20
� 1 out of n check
� Supervision of up to 32 different
relay types
� Galvanic isolation of the check
circuit
� Suppression of line frequency during
measuring
Auxiliary
© ABB Group March 4, 2012 | Slide 18
measuring
� Monitoring of output duration and
reset in case of fault
� Monitoring of switching voltage
before and during the command
output
ModulesRTU560 rack solution
� Analog input board 23AE23
� 8 differential inputs
Subracks
CMUs
I/Os
Communication
modules
� Input current ± 2 mA, ± 5 mA,
±10 mA, ± 20 mA, ± 40mA
� Input voltage ± 2 VDC,
0...20 VDC
� 12 bit + sign = 4096 steps
� Occupies one slots in RTU560
subrack
Auxiliary
© ABB Group March 4, 2012 | Slide 19
subrack
� Low-pass filter
� Over voltage protection
ModulesRTU560 rack solution
� Analog output board 23AA21
� 2 channels
Subracks
CMUs
I/Os
Communication
modules
� Output current ± 2.5 mA,
± 5 mA, +-10 mA, ± 20 mA or
4...20mA
� 11 bit + sign
� Occupies one slots in RTU560
subrack
Auxiliary
© ABB Group March 4, 2012 | Slide 20
ModulesRTU560 rack solution
Analog line modems Serial optical interfaces Ethernet and optical switches
23WT23/24/25
5/24 VDC
23OK24 560NUS04/12
unmanaged
560NMS24/34
managed/DSL
Subracks
CMUs
I/Os
Communication
modules
Auxiliary
© ABB Group March 4, 2012 | Slide 21
ModulesRTU560 rack solution
� Modem 23WT23
� FSK modem for voice band range
(300-2400 Hz) according to CCITT
Subracks
CMUs
I/Os
Communication
modules
(300-2400 Hz) according to CCITT
V.23
� 2- or 4-wire lines, duplex or half
duplex
� Baudrate 1200 bit/s
� Adjustable by jumpers
� Point to point or multidrop
configurations, in multidrop
configurations up to 10 remote
Auxiliary
© ABB Group March 4, 2012 | Slide 22
configurations up to 10 remote
station in one line
� Disconnect test sockets on front
side
� Only one slot necessary
� R0001: 5 VDC, R0002: 24 VDC
ModulesRTU560 rack solution
� Modem 23WT24
� FSK modem for wide band range
Subracks
CMUs
I/Os
Communication
modules
(300-18000 Hz)
� 2- or 4-wire lines, duplex or half
duplex
� Baudrate: 9600 Baud
� Distances up to 20 km, Point to
point
� Distances up to 10 km, multi-drop
Auxiliary
© ABB Group March 4, 2012 | Slide 23
� Distances up to 10 km, multi-drop
configuration
� Disconnect test sockets on front
side
� Only one slot necessary
ModulesRTU560 rack solution
� Modem 23WT25
� FSK modem in voice band range (300-
2400Hz) according to CCITT
Subracks
CMUs
I/Os
Communication
modules 2400Hz) according to CCITT
� Variants:
R0001: supply voltage 5 VDC
R0002: supply voltage 24 VDC
� 2- or 4-wire lines, duplex or half duplex
� Baudrate 50 bit/s if 24-channel-CCITT-
raster is used, up to 2400 bit/s if one
channel is used
� Digital signal processor (DSP) for
conversion of binary information to voice
Auxiliary
© ABB Group March 4, 2012 | Slide 24
conversion of binary information to voice
band and vice versa
� Point to point or multi-drop
configurations, in multi-drop
configurations carrier can be switched
off
� Disconnect test sockets on front side
ModulesRTU560 rack solution
� Optical coupler 23OK24
� Optic connection of extension
Subracks
CMUs
I/Os
Communication
modules
racks in star or line configuration
� Optic connection of SPA bus
devices point to point or loop
� Optic connection of protection
devices according IEC 60870-5-103
� Glass fiber optic wave length 820
nm
Auxiliary
© ABB Group March 4, 2012 | Slide 25
nm
� ST connector (BFOC 2,5)
� Cable length up to 2600 m
ModulesRTU560 rack solution
� 4 port unmanaged local switch –
560NUS04
� 4 fast Ethernet 10/100 BaseT ports
Subracks
CMUs
I/Os
Communication
modules
� 4 fast Ethernet 10/100 BaseT ports
for LAN port multiplication
� Additional interfaces for diagnosis
and LAN/WAN communication
� Unmanaged
� Auto negotiation 10/100Mbps
� Automatic Cross over detection
� Only for linear networks (no ring
Auxiliary
© ABB Group March 4, 2012 | Slide 26
� Only for linear networks (no ring
configuration)
� No STP/ RSTP supported
� No additional power supply required
� Plug and play – no configuration
required
ModulesRTU560 rack solution
� 4 port switch with 2 x FX – 560NUS12� 2 fast Ethernet 10/100 BaseT ports � 2 SFP cages for fiber optical
Subracks
CMUs
I/Os
Communication
modules � 2 SFP cages for fiber optical interfaces
� Unmanaged� Auto negotiation 10/100Mbps� Automatic cross over detection� Different SFPs
� 560NFO13: mono-mode fiber, up to 15 km
� 560NFO15: mono-mode fiber, up to 40 km
� 560NFO85: multi-mode fiber, up to 2
Auxiliary
© ABB Group March 4, 2012 | Slide 27
� 560NFO85: multi-mode fiber, up to 2 km
� Only for linear networks� No STP/RSTP supported� Media converter to optical Ethernet� Plug and play – no configuration
required
ModulesRTU560 rack solution
� 4 port switch with 2 x DSL 560NMS24
� SDSL interface (Symmetric Digital
Subracks
CMUs
I/Os
Communication
modules
Subscriber Line)
� 4 x fast Ethernet RJ45 ports
� 2 DSL WAN ports for copper
� Bandwidth from 192kbit/s up to
6Mbit/s
� Automatic through-connection in
case of power cut
Auxiliary
© ABB Group March 4, 2012 | Slide 28
case of power cut
� Managed switch
� Ring configuration possible
� NMS34 with 1 DSL port
ModulesRTU560 rack solution
Power supply units Real time clocks
560PSU01/02 560RTC01/02/03
Subracks
CMUs
I/Os
Communication
modules
Auxiliary
© ABB Group March 4, 2012 | Slide 29
ModulesRTU560 rack solution
� Power supply unit 560PSU01
� Input: 24...60 VDC (R0001) or
Subracks
CMUs
I/Os
Communication
modules
110...220 VDC (R0002)
� Output total 44 W,
5 VDC: 0.2 A ...5.5 A and
24 VDC: 0...0.7 A
� 1 LED for 5V, 1 LED for 24 V
signalization
� Electronic power limitation, short
Auxiliary
© ABB Group March 4, 2012 | Slide 30
� Electronic power limitation, short
circuit proof, controlled load
balancing
� Alarm indication relay in case of
failure
ModulesRTU560 rack solution
� Power supply unit 560PSU02
� Input: 48...220 VDC
Subracks
CMUs
I/Os
Communication
modules
� Output total 80 W,
5 VDC: 0?15 A and
24 VDC: 0...0.7 A
� 1 LED for 5V, 1 LED for 24 V
signalization
� Electronic power limitation, short
circuit proof, controlled load
Auxiliary
© ABB Group March 4, 2012 | Slide 31
circuit proof, controlled load
balancing
� Alarm indication relay in case of
failure
� Stipulated for redundant operation
ModulesRTU560 rack solution
� Real time clock 560RTC01/02/03
� 560RTC01: designed for GPS
Subracks
CMUs
I/Os
Communication
modules
receiving
� 560RTC02: designed for long-wave
DCF 77 transmitter receiving
� 560RTC03: IRIG-B time codes
� IRIG-B123
� IRIG-B122
AFNOR NFS 87-500
Auxiliary
© ABB Group March 4, 2012 | Slide 32
� AFNOR NFS 87-500
� IRIG-B003
� IRIG-B002
� AFNOR NFS 87-500 (DC)