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ABO & Acid Cleaning

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  • 8/18/2019 ABO & Acid Cleaning

    1/38

    Station: NTPC-

    Ramagundam

    BHEL Ref No. PS-DC-202-500-0002

    NTPC Ref no RGM !TS!005S"eet ! of #$

    P%ant a&ea: B'(LER 

    PR'CED)RE *'R B'(LER +L+,+L( B'(L ')T +ND +C(D CLE+N(NG

    SLN'

    !.0

    2.0

    #.0

    .0

    5.0

    $.0

    .0

    /.0

    .0

    !0.0

    L(ST '* C'NTENTS

    PL+NT DET+(LS

    'B1ECT(ES

    PR'P'S+LS

    SER(CES RE3)(RED

    S+*ET4 PREC+)T('NS

    EMERGENC4 PR'CED)RES

    ST+TE '* THE PL+NT

    METH'D

    C'MPLET('N CR(TER(+

    +PPEND(CES

    a DR+6(NG

    7 L'G SHEETS.

    ST+T)S

    Signatu&e8

      NTPC BHEL

  • 8/18/2019 ABO & Acid Cleaning

    2/38

    Station: NTPC-

    Ramagundam

    BHEL Ref No. PS-DC-202-500-0002

    NTPC Ref no RGM !TS!005S"eet 2 of #$

    P%ant a&ea: B'(LER 

    PR'CED)RE *'R B'(LER +L+,+L( B'(L ')T +ND +C(D CLE+N(NG

    SLNO

    1.0

    2.0

    2.1

    3.0

    3.1

    3.2

    3.3

    3.4

    PLANT DETAIL

    The steam Generator is a controlled circulation plus RadiantReheat (Type CC+RR) boiler. Firin e!uipment consists o" "i#eele#ation o" remotely controllable hih enery arc $nitors% "i#eele#ations o" air cooled% non&retractable steam automi'in oil Gunand nine ele#ations o" pul#eri'ed coal no''les. The nineele#ations o" pul#eri'ed coal no''les are supplied ith coal "romnine numbers o" type R* 13 ,ol mills% hich "orm the loadcarryin "uel "or the boiler.

    Control e!uipment pro#ided consists o" "urnace sa"euardsuper#isory system% scanner air control system and a secondaryair control system.

    -aor au/iliary e!uipment pro#ided consists o" pul#eri'ers%"eeders% "ans and miscellaneous #al#es. Three number o" boiler circulatin pumps are pro#ided to ensure proper circulation o" ater in the "urnace all circuits.

    OBJECTIVE

    The obecti#e o" this procedure is to clean the internal sur"ace o" the steam eneratin portion and heatin sur"ace (0conomiser)usin speci"ied chemicals.

    TESTING PROPOSAL

    The obecti#es are achie#ed by carryin out the "olloin testinproposals.

    ,y carryin out an e""ecti#e boil&out% rease and any protecti#ecoatins applied are remo#ed.

    Then% it is subected to acid cleanin "or the remo#al o" patchymill scale and rust.

    Finally% the acid picled sur"ace is passi#ated "or the "ormation o" uni"orm and coherent manetite layer.

    ST+T)S

    Signatu&e8

      NTPC BHEL

  • 8/18/2019 ABO & Acid Cleaning

    3/38

    Station: NTPC-

    Ramagundam

    BHEL Ref No. PS-DC-202-500-0002

    NTPC Ref no RGM !TS!005S"eet # of #$

    P%ant a&ea: B'(LER 

    PR'CED)RE *'R B'(LER +L+,+L( B'(L ')T +ND +C(D CLE+N(NG

    SLNO4.0

    4.1

    4.2

    1.

    2.

    3.

    4.

    .

    SERVICES REQUIRED.

    *rior to the commencement o" chemical cleanin% all thede&minerali'ed ater storae tans should be ept "ull and thede&minerali'in units ept in reenerated condition.

     ppro/imately% m3 o" de&minerali'ed ater ill be consumed"or the entire process. t any time o" acid cleanin% a minimum o" to boiler #olumes (app. 14 m3  ) o" de&minerali'ed ater should be a#ailable in ready stoc to "acilitate rapid "lushin o" thesystem in the e#ent o" chemistry upset.

     ll the re!uired !uantities o" chemicals as i#en belo should bemade a#ailable prior to the commencement o" the process.

    SPECIFICATION OF CHEMICALS & QUANTITY

    NAME OF CHEMICALS QTY/E!" B#$%' 

     5a2

    6*74  12 6

    27 8$978$:- 6;8R7G05

     *679*6T0 1??1

     Na3

    PO4

      12 H2

    O TR$978$:- *679*6T0 1 =.

      $9@A3@1??2

    6;8R7C6B7R$C C$8 @ 3 -$5 Tonnes.  $9@2@1??3

    R78$50 @ 213 9*0C$B(*R7*R$0T7R; $T0-)

  • 8/18/2019 ABO & Acid Cleaning

    4/38

    Station: NTPC-

    Ramagundam

    BHEL Ref No. PS-DC-202-500-0002

    NTPC Ref no RGM !TS!005S"eet of #$

    P%ant a&ea: B'(LER 

    PR'CED)RE *'R B'(LER +L+,+L( B'(L ')T +ND +C(D CLE+N(NG

    SLNO

    .

    A.

    Tonnes.$9@14@1?? (*art > $$)

    ,B0C6$5G *780R @ Grade > $ 2 Tonnes.$9@1 > 1?

  • 8/18/2019 ABO & Acid Cleaning

    5/38

    Station: NTPC-

    Ramagundam

    BHEL Ref No. PS-DC-202-500-0002

    NTPC Ref no RGM !TS!005S"eet 5 of #$

    P%ant a&ea: B'(LER 

    PR'CED)RE *'R B'(LER +L+,+L( B'(L ')T +ND +C(D CLE+N(NG

    SLN'

    4.12

    4.13

    4.14

    4.1

    (.0

    .1

    $n the acid tan% only hydrochloric acid and inhibitor should be

    mi/ed. mmonium bi&"luoride shall be prepared in the chemicaltan. This ill be mi/ed ith the acid solution about a couple o"hours prior to the commencement o" acid inection.

    To independent sources o" pure ater is made a#ailable "orboiler circulatin ater pumps.

    Temporary sitch board meant "or the pump o" chemical cleaninprocess should be "ed "rom to sources o" C supplies i.e. one"rom station sitchear K other "rom 8G sets.

    Corrosion Rate (-etal Boss in rams J m2 J hr. test o" $nhibitorshall be carried out as per 5C0 standard be"ore start o" cidcleanin acti#ity.

    5ecessary First id "acilities shall be a#ailable near the test areaincludin "irst aid bo/ (containin dilute ammonium hydro/ide% sodium bicarbonate solution% eye lotion% bandaes% tinctureo" iodine% cotton% burnol etc)

    SAFETY PRECAUTIONS )

    SAFETY EQUIPMENTS) -Js. ,60B ill ensure the a#ailability o" 

    1. G:- ,77T9 (Iarious si'es) *airs

    2. Rubber lo#es *airs

    3. Rubber or *olythne aprons 5os.

    4. 6elmets 12 5os.

    . 9a"ety oles plain lass 5os.

    . Face mas (Transparent % plastic) 4 5os.

    ST+T)S

    Signatu&e8

      NTPC BHEL

  • 8/18/2019 ABO & Acid Cleaning

    6/38

    Station: NTPC-

    Ramagundam

    BHEL Ref No. PS-DC-202-500-0002

    NTPC Ref no RGM !TS!005S"eet $ of #$

    P%ant a&ea: B'(LER 

    PR'CED)RE *'R B'(LER +L+,+L( B'(L ')T +ND +C(D CLE+N(NG

    SLNO

    (.2

    .2.1

    .2.2

    .2.3

    .2.4

    .2.

    .2.

    (.3

    .3.1

    .3.1.1

    .3.1.2

    .3.1.3

    EMERGENCY PROVISIONS

    Flushin and ashin ater supplies

     mple supplies o" tepid "lushin and ashin ater supplies shallbe pro#ided at all possible points o" dischare% spillae or escapeo" chemicals.

     de!uate pro#isions shall be made "or emerency treatment o" the eyes% comprisin eye ash bottles% located con#eniently to

    places here dischare% spillae or escape o" chemicals canoccur.

    9a"ety shoer shall be pro#ided.

      suitable "irst aid treatment room ith outside telephone "acilitiesshall be pro#ided ithin a reasonable distance o" the place herechemicals are bein used.

      suitable room shall be pro#ided "or housin the protecti#eclothin and apparatus re!uired "or emerency use.

    FIRST AID TREATMENT

    9plashes o" the eye

    $mmediately "lood the eye ith ater. To be e""ecti#e the eyelidsmust be opened. The eyelids should be pushed apart usin thethumb and inde/ "iner o" the le"t hand. The casualty ill probablynot be able to open the eye himsel" because o" pain"ul spasms.

    $" an eye ash bottle is used the et should not be directed at the

    "ront o" the eye. $t should be directed in "rom the side% so that "lois o#er the sur"ace o" the eye.

    $rriation should be continued "or > 1 minutes a"ter hich thecasualty should be taen to the "irst aid room.

     ST+T)S

    Signatu&e8

      NTPC BHEL

  • 8/18/2019 ABO & Acid Cleaning

    7/38

    Station: NTPC-

    Ramagundam

    BHEL Ref No. PS-DC-202-500-0002

    NTPC Ref no RGM !TS!005S"eet of #$

    P%ant a&ea: B'(LER 

    PR'CED)RE *'R B'(LER +L+,+L( B'(L ')T +ND +C(D CLE+N(NG

    SLNO

    .3.1.4

    .3.1.

    (.3.2

    .3.2.1

    (.4

    .4.1

    .4.2

    .4.3

    (.(

    $rriation should be continued in the "irst aid room. Remember 

    #ision is sa#ed by thorouh irriation% no other treatment canpre#ent damae i" this is omitted.

     "ter thorouh irriation the eye should be co#ered ith a padEthe patient should be re"erred "or medical opinion.

    I''$**$#+ #, *" -$+

    $" sins o" sin irritation occur the persons should be remo#ed"rom contact and re"erred "or medical opinion. $n the e#ent o" thesplashin o" the sin ith chemicals the e""ected area should be

    ashed thorouhly a#oidin spreadin contamination to the "aceand eyes.

    P$ I+-%*$#+

     ll temporary J *ermanent pipelines carryin steam J hot aterand comin in contact ith personal ill be insulated.

    Test area ill be cordoned o"" and unauthori'ed persons entryshall be prohibited .9uitable sinboard shall be displayed.

    hene#er any inspection in made durin the cleanin process%the location should be ade!uately #entilated.

    SAFETY OF PLANT)

     ) $" the liht up a"ter cleanin could not be done ithin 3ees a"ter completion o" cleanin% the system ill besuitably preser#ed.

    ,) Temperature limitation speci"ied "or #arious steps should

    not be e/ceeded.

    ST+T)S

    Signatu&e8

      NTPC BHEL

  • 8/18/2019 ABO & Acid Cleaning

    8/38

    Station: NTPC-

    Ramagundam

    BHEL Ref No. PS-DC-202-500-0002

    NTPC Ref no RGM !TS!005S"eet / of #$

    P%ant a&ea: B'(LER 

    PR'CED)RE *'R B'(LER +L+,+L( B'(L ')T +ND +C(D CLE+N(NG

    SLNO

    .0

    .1

    .2

    .3

    .4

    EMERGENCY PROCEDURES @

    The testin team should be aare o" the operatin procedures o" "ire e/tinuishers to be used "or !uenchin minor or maor "ires.

    The testin team should be aare o" the procedure to be "olloedin case o" accident in#ol#in personnel inury .

    $n case o" "ailure o" runnin circulatin pump the stand by pumpshould be started immediately ithout delay.

     n operator posted at the pump area% should be instructed tostop the pumps and properly isolate the system in the e#ent o" emerency. 0merency operatin instructions% in this recordshould be prepared at site. ll the test team members should beell con#ersant ith the emerency operatin instructions.

    ST+T)S

    Signatu&e8

      NTPC BHEL

  • 8/18/2019 ABO & Acid Cleaning

    9/38

    Station: NTPC-

    Ramagundam

    BHEL Ref No. PS-DC-202-500-0002

    NTPC Ref no RGM !TS!005S"eet of #$

    P%ant a&ea: B'(LER 

    PR'CED)RE *'R B'(LER +L+,+L( B'(L ')T +ND +C(D CLE+N(NG

    SLNO

    .0

    A.1

    A.2

    A.3

    A.4

    A.

    A.

    A.A

    STATE OF THE PLANT

    R$+-- #, *" ,#%%#$+5 $- *# 6 +-'.

    8urin the acid cleanin process% all the permanent boiler instruments are isolated e/cept pro#idin a temporary pressureaue o" to J cm2  in the drum "or monitorin nitroenpressure in the drum durin nitroen cappin.

    For alali boilout% neutrali'in and passi#ation processes%

    essential control and instruments #i'. *rotections% interloc%alarms% measurement% annunciation etc. re!uired "or sa"e lihtupo" boiler are made a#ailable% as per mutually areed list beteensite 5T*C and ,60B.

    ,oiler is "lushed thorouhly includin the temporary pipe linesand system. This should be done prior to the connection o" temporary acid cleanin system to the main boiler.

    For chemical cleanin process% the internals o" the non&return#al#e pro#ided in the economiser recirculation line is remo#ed in

    order to "acilitate "ast "illin and drainin o" the boiler.

     ll the boiler au/iliaries are made ready and a#ailable "or boiler liht up. This includes u/iliary steam% chemical do'in pumps%tans% all boiler circulatin pumps% "ans% oil pumps etc. checlist% containin minimum re!uirements to be made readyprior to commencement o" Chemical cleanin is enclosed at A.2.

    8rum #ent lines% 5itroen cappin lines are properly taed andtaen to suitable location "or easy operation.

    *rior to the commencement o" alali boilout% alali "lushin(deterent "lushin) o" preboiler system is completed.

    ST+T)S

    Signatu&e8

      NTPC BHEL

  • 8/18/2019 ABO & Acid Cleaning

    10/38

    Station: NTPC-

    Ramagundam

    BHEL Ref No. PS-DC-202-500-0002

    NTPC Ref no RGM !TS!005S"eet !0 of #$

    P%ant a&ea: B'(LER 

    PR'CED)RE *'R B'(LER +L+,+L( B'(L ')T +ND +C(D CLE+N(NG

    SLNO

    A.<

    A.?

    A.1

    A.11

    A.12

    A.13

    A.14

    A.1

    For ,7% only *rimary 9eparators are erected in upper drum andba""le plates are erected in loer drum. 9econdary separatorsand 8riers not erected in the upper 8rum and ori"ices not erectedin the loer drum "or ,7.

    For cid cleanin% *rimary separators erected "or ,7 are alsoremo#ed.

     "ter completin acid cleanin% all the internals o" upper andloer drum are installed bac and both drums are normali'ed.

    (*lease note that% ba""le plates are already in erected condition inthe loer drum).

    $n addition to the metal temperature in the drum% additionaltemperature points ith pennin type temporary thermocoupleare pro#ided in the rin header (bottom drum) at minimum 4locations at e!ual distances. *ro#ision made "or monitorintemperature in the control room.

    7 K - instruction "or the boiler and other au/iliaries includincirculatin pumps are a#ailable ell in ad#ance o" the

    commencement o" the cleanin process.

    The pressure and temperature aues and the "lometer installed as per the scheme.

     ll the sa"ety measures discussed and implemented in ad#anceith suitable instructionJcaution tas pro#ided at strateic placesJe!uipment.

    Iarious drainins "rom the system at di""erent operations durinthe process is pro#isioned ith ade!uate neutralisation prior to

    "inal disposal.

    ST+T)S

    Signatu&e8

      NTPC BHEL

  • 8/18/2019 ABO & Acid Cleaning

    11/38

    Station: NTPC-

    Ramagundam

    BHEL Ref No. PS-DC-202-500-0002

    NTPC Ref no RGM !TS!005S"eet !! of #$

    P%ant a&ea: B'(LER 

    PR'CED)RE *'R B'(LER +L+,+L( B'(L ')T +ND +C(D CLE+N(NG

    SLNO

    A.1

    A.1A

    A.1<

    A.1?

    A.2

    ,oiler tube coupons placed at to ends inside the drum andbottom rin beader to see the e""ecti#eness o" the cleanin.

    *roper neutralisin arranement is a#ailable at site to neutrali'eand dispose o"" the e""luent in line ith .*. pollution control boardnorms.

    Chemical dosin system is ready.

     ll ,oiler circulatin ater pumps are ready.

    MINIMUM REQUIREMENTS

    1. 059:R0 T60 C7--$99$75$5G 7F T60 F7BB7$5G$5CB:8$5G T60$R *R7T0CT$759% $5T0RB7C=9%-09:R0-05T9% BR-9 58 55:5C$T$75@& 750 $8 F5 750 F8 F5

    750 90C. $R *R0&60T0R B75G $T6 $T9

    977T ,B7$5G 9;9T0-

    F$R0 80T0CT$75 58 F$R0 F$G6T$5G 9;9T0-

    R7T7R 9T7**G0 BR-

    7$B CRR; 7I0R *R7,0

     $R -7T7R

      (*R7*0R $97BT$75 7F T60 7T60R 9*6% $5 C90$T $9 57T I$B,B0% 967:B8 ,0 059:R08)

    9T0- C7$B $R *R0&60T0R

    B$G6T 7$B F$R$5G 9;9T0-

    0B0IT$75 7F B$G6T 8$090B 7$B F$R$5G

    0L:$*-05T9 F999

    98C

    88C-$9 --$*9

    9C550R $R 9;9T0-

    6* 87D$5G 9;9T0-

    ST+T)S

    Signatu&e8

      NTPC BHEL

  • 8/18/2019 ABO & Acid Cleaning

    12/38

    Station: NTPC-

    Ramagundam

    BHEL Ref No. PS-DC-202-500-0002

    NTPC Ref no RGM !TS!005S"eet !2 of #$

    P%ant a&ea: B'(LER 

    PR'CED)RE *'R B'(LER +L+,+L( B'(L ')T +ND +C(D CLE+N(NG

    SLNO

    CC *:-*9 -09:R0-05T9% BR-9% 55:5C$T$759

    *0RT$5$5G T7 90C758R; $R% FB:0 G9 F008T0R% 9T0- K ,7$B0R -0TB T0-*.

    ,7$B0R ,7TT7- 67**0R9 $T6 F:R5C0 ,7TT7-

    90B$5G 9;9T0- 58 *R7*0R -=0 :* K 7I0RFB7 RR5G0-05T9.

    C7-*B0T$75 7F G9 T$G6T5099 T09T 7F F:R5C0

     58 C7-*B0T$75 7F $T9 $59:BT$75.2. C7-*B0T$75 7F $R T$G6T5099 T09T 7F $R 58 FB:0

    G9 8:CT9 58 C7-*B0T$75 7F T60$R $59:BT$753. 059:R0 FR00 0*59$75 7F T60 F:R5C0 58

    8:CT9 58 *R7I$9$75 7F 0*59$75 -R=0R9% B75G $T6 *:5C6$5G 7F $5$T$B *79$T$75.

    4. ,B7875 9;9T0- 7F ,7$B0R. *R7*0R 8R$5G0 9;9T0- 7F ,7$B0R R0.. $R $5 B0= T09T 7F -$5. T7 *9909 7F 09* K

    C7-*B0T$75 7F T60$R $59:BT$75.A. R08$5099 7F T7 *9909 7F 09* $5 BB R09*0CT9

    $5CB:8$5G -0C65$CB% 0B0CTR$CB K *0-9.

  • 8/18/2019 ABO & Acid Cleaning

    13/38

    Station: NTPC-

    Ramagundam

    BHEL Ref No. PS-DC-202-500-0002

    NTPC Ref no RGM !TS!005S"eet !# of #$

    P%ant a&ea: B'(LER 

    PR'CED)RE *'R B'(LER +L+,+L( B'(L ')T +ND +C(D CLE+N(NG

    SLNO14. 8C ,TT0R$09% C6RG0R9 58 8C8,s.1. 8G 90T% 8G 9$TC6G0R% 0-0RG05C; 9$TC6 G0R 58

     I$B,$B$T; 7F 0-0RG05C; 9:**B$09 F7R 9C550R $R F5

    0-0RG05C; B$G6T$5G

    1. :*91A. F$R0 F$G6T$5G 9;9T0- 7F C75C0R508 0L:$*-05T9.1

  • 8/18/2019 ABO & Acid Cleaning

    14/38

    Station: NTPC-

    Ramagundam

    BHEL Ref No. PS-DC-202-500-0002

    NTPC Ref no RGM !TS!005S"eet ! of #$

    P%ant a&ea: B'(LER 

    PR'CED)RE *'R B'(LER +L+,+L( B'(L ')T +ND +C(D CLE+N(NG

    SLNO7.0

    7.1

  • 8/18/2019 ABO & Acid Cleaning

    15/38

    Station: NTPC-

    Ramagundam

    BHEL Ref No. PS-DC-202-500-0002

    NTPC Ref no RGM !TS!005S"eet !5 of #$

    P%ant a&ea: B'(LER 

    PR'CED)RE *'R B'(LER +L+,+L( B'(L ')T +ND +C(D CLE+N(NG

    SLNO

  • 8/18/2019 ABO & Acid Cleaning

    16/38

    Station: NTPC-

    Ramagundam

    BHEL Ref No. PS-DC-202-500-0002

    NTPC Ref no RGM !TS!005S"eet !$ of #$

    P%ant a&ea: B'(LER 

    PR'CED)RE *'R B'(LER +L+,+L( B'(L ')T +ND +C(D CLE+N(NG

    SLNO

      7.3.0

  • 8/18/2019 ABO & Acid Cleaning

    17/38

    Station: NTPC-

    Ramagundam

    BHEL Ref No. PS-DC-202-500-0002

    NTPC Ref no RGM !TS!005S"eet ! of #$

    P%ant a&ea: B'(LER 

    PR'CED)RE *'R B'(LER +L+,+L( B'(L ')T +ND +C(D CLE+N(NG

    SLNO

    7.(

  • 8/18/2019 ABO & Acid Cleaning

    18/38

    Station: NTPC-

    Ramagundam

    BHEL Ref No. PS-DC-202-500-0002

    NTPC Ref no RGM !TS!005S"eet !/ of #$

    P%ant a&ea: B'(LER 

    PR'CED)RE *'R B'(LER +L+,+L( B'(L ')T +ND +C(D CLE+N(NG

    SLNO7.

  • 8/18/2019 ABO & Acid Cleaning

    19/38

    Station: NTPC-

    Ramagundam

    BHEL Ref No. PS-DC-202-500-0002

    NTPC Ref no RGM !TS!005S"eet ! of #$

    P%ant a&ea: B'(LER 

    PR'CED)RE *'R B'(LER +L+,+L( B'(L ')T +ND +C(D CLE+N(NG

    SLNO A de C.9imultaneously start inectin the chemical solution already eptprepared in the acid tans (mi/ture o" inhibited hydrochloric acidand ammonium bi&"luoride) alon ith the "ill ater. 9uitablycontrol the openin o" the control #al#es to achie#e a uni"orm acidconcentration o" + 1 in the ater bein "illed in the boiler.The reulation o" uni"orm acid concentration is done by #ery"re!uent samplin% "rom point MH as shon in the scheme% testinand suitably adustin the openin o" the chemical inectioncontrol #al#es. The temperature o" the chemical mi/ed ater 

    should not e/ceed  C to A C at any point o" time. 9top "illinthrouh suction header o" ,oiler circulatin pump% hen the le#elin the drum is at the bottom o" the aues lass. ,ut continue"illin throuh the bottom drum and economi'er till the le#el in thedrum touches 1 mm abo#e the center line o" the aue lass.

    ST+T)S

    Signatu&e8

      NTPC BHEL

  • 8/18/2019 ABO & Acid Cleaning

    20/38

    Station: NTPC-

    Ramagundam

    BHEL Ref No. PS-DC-202-500-0002

    NTPC Ref no RGM !TS!005S"eet 20 of #$

    P%ant a&ea: B'(LER 

    PR'CED)RE *'R B'(LER +L+,+L( B'(L ')T +ND +C(D CLE+N(NG

    SLNO

    de C tain care o" the operation o" the drum #ent #al#es tomaintain . J cm2  . 5itroen pressure in the drum. Fill theater up to the centre o" the aue lass. Further raise the le#elin the drum by 1 mm% by bac "lushin the superheaters ithtreated ater.

    ST+T)S

    Signatu&e8

      NTPC BHEL

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    Station: NTPC-

    Ramagundam

    BHEL Ref No. PS-DC-202-500-0002

    NTPC Ref no RGM !TS!005S"eet 2! of #$

    P%ant a&ea: B'(LER 

    PR'CED)RE *'R B'(LER +L+,+L( B'(L ')T +ND +C(D CLE+N(NG

    SLNO

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    Station: NTPC-

    Ramagundam

    BHEL Ref No. PS-DC-202-500-0002

    NTPC Ref no RGM !TS!005S"eet 22 of #$

    P%ant a&ea: B'(LER 

    PR'CED)RE *'R B'(LER +L+,+L( B'(L ')T +ND +C(D CLE+N(NG

    SLNO

    7.;

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    Station: NTPC-

    Ramagundam

    BHEL Ref No. PS-DC-202-500-0002

    NTPC Ref no RGM !TS!005S"eet 2# of #$

    P%ant a&ea: B'(LER 

    PR'CED)RE *'R B'(LER +L+,+L( B'(L ')T +ND +C(D CLE+N(NG

    SLNO

  • 8/18/2019 ABO & Acid Cleaning

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    Station: NTPC-

    Ramagundam

    BHEL Ref No. PS-DC-202-500-0002

    NTPC Ref no RGM !TS!005S"eet 2 of #$

    P%ant a&ea: B'(LER 

    PR'CED)RE *'R B'(LER +L+,+L( B'(L ')T +ND +C(D CLE+N(NG

    SLNO

    ammonia mi/ture in the "eed ater in the "eed storae tan.

     "ter 24 hours o" operation% shut don the boiler and allo it tocool sloly. =eep the boiler ater circulatin pumps in ser#ice asper the 7K- instructions. 9hut don the pumps hen the metaltemperature drops to ? de C.

    8rain the boiler under atmospheric pressure and aerate thesystem.

    7pen the upper and loer drums "or inspection. -anually cleanthem. Re"it the drum internals and restore the boiler and prepareit "or reular operation "or steam bloin% sa"ety #al#e "loatinetc.

    NEUTRALISATION OF EFFLUENTS

    0""luents enerated durin "olloin acti#ities ill be neutralised

    and disposed in line ith 7R$99 *ollution control board norms.

    A%%$ B#$% O* & N*'%$-*$#+ #, $!% -',!)

    *6 o" the solution is loered to less than ?. by su""icient dilutionith ra J "ire ater.

    *repare the boiler "or "irin as per 7K- instructions. 9tart theboiler ater circulatin pumps as per 7 K - instructions and "irethe boiler at a slo rate. Raise the drum pressure to 4 J cm 2

    and hold it "or 24 hrs and maintain a residual hydra'ine content o" 

    2 ppm K a solution *6. 1. in the "eed ater bein "ed intothe boiler durin the entire passi#ation operation. 8ose%hydra'ine > ammonia mi/ture in the "eed ater at the suctionpoint o" the "eed pump throuh B.* dosin system J directlypourin in the "eed storae tan.

    ST+T)S

    Signatu&e8

      NTPC BHEL

  • 8/18/2019 ABO & Acid Cleaning

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    Station: NTPC-

    Ramagundam

    BHEL Ref No. PS-DC-202-500-0002

    NTPC Ref no RGM !TS!005S"eet 25 of #$

    P%ant a&ea: B'(LER 

    PR'CED)RE *'R B'(LER +L+,+L( B'(L ')T +ND +C(D CLE+N(NG

    SLNO

  • 8/18/2019 ABO & Acid Cleaning

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    Station: NTPC-

    Ramagundam

    BHEL Ref No. PS-DC-202-500-0002

    NTPC Ref no RGM !TS!005S"eet 2$ of #$

    P%ant a&ea: B'(LER 

    PR'CED)RE *'R B'(LER +L+,+L( B'(L ')T +ND +C(D CLE+N(NG

    SLNO

    ;.4

    ?.4.1(Re".

  • 8/18/2019 ABO & Acid Cleaning

    27/38

    Station: NTPC-

    Ramagundam

    BHEL Ref No. PS-DC-202-500-0002

    NTPC Ref no RGM !TS!005S"eet 2 of #$

    P%ant a&ea: B'(LER 

    PR'CED)RE *'R B'(LER +L+,+L( B'(L ')T +ND +C(D CLE+N(NG

    SLNO1.

    2.

    3.

    4.

    .

    .

    A.

    )13)008rains to be pro#ided at loest points o" temporary pipin.

    9amplin point to be pro#ided atleast metres aay "rom theacid mi/in point.9econd samplin point at the tail ("arthest end "rom acid mi/inpoint o" the circuit.

    Temporary lines connectin main boiler up to "irst isolatin #al#eshould ithstand 4 =JCu.Cm. ccordinly% the pipe selection tobe made.

    Rubber lined #al#es should be pro#ided in the entire chemical

    inection system upto the "inal inection point in the main "eedinline. The reulatin #al#es should be o" bottom diaphram type.

    *ressure aues in the chemical inection system should be o" diaphram type.

    Rubber linin pro#ided in the #arious #al#es and pipe lines shouldbe resistant to heat% acid and alali.

    1 Cu.-. tan to be epo/y coated internally and lea test to bedone be"ore insulatin the tan.

     ll temporary connections to ,oiler should be o" radioraphic!uality.

    4 Cu.-. tan to be lea tested be"ore insulation.

    2 5os. o" cid 9torae Tan to be spar tested (,y the #endor).

    9mall drains not connected to neutrallsin pit to be neutralissedlocally ith lime poer and let into storm ater canal.

    9er#ice ater supply should be a#ailable near the pumpoperatin areas.

     dditional CheclistsJ-odi"ications in the lay&out% i" "oundnecessary% to be made at site in consultation ith siteCommissionin $nchare.

    ST+T)S

    Signatu&e8

      NTPC BHEL

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    SHEET 2 of #$

    10., AL8ALI BOIL OUT

    LOG SHEET NO. 1

    DATE)

    PROJECT)UNIT )

    I. ADDITION OF CHEMICALS)

    DATE TIME =HRS? NAME OF CHEMICAL QUANTITY

    ADDED.

    II. ANALYTICAL DATA)

    9l. 5o. 8ateTime(6R9)

    Total lalinity

    asCaC73 (**-)

    Total

    *hosphate(**-)

    9ilica(**-)

    7il(**-)

    Signatu&e8

      BHEL NTPC

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    SHEET #0 of #$

    10., BOILER CHEMICAL CLEANING

    LOG SHEET NO. 2

    DATE)

    PROJECT)UNIT )

    ACTIVITY ) SUPER HEATER BAC8 FLUSHING & FILLING

    ANALYTICAL DATA)

    9l. 5o. 8T0 T$-0(6R9)

    *6 6;8RD$50**-

    R0-R=9.

    Signatu&e8

      BHEL NTPC

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    30/38

    SHEET #! of #$

    10., BOILER CHEMICAL CLEANING

    LOG SHEET NO. 3

    DATE)

    PROJECT)UNIT )

    ACTIVITY ) ACID PIC8LING.

    I. ADDITION OF CHEMICALS)

    DATE TIME =HRS? NAME OF CHEMICAL QUANTITYADDED.

    III. ANALYTICAL DATA)

    9l. 5o. 8T0T$-0(6R9)

     C$89TR05GT6

    T7TB$R75(**-)

    R0-R=9

    Signatu&e8

      BHEL NTPC

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    31/38

    SHEET #2 of #5

    10., BOILER CHEMICAL CLEANING

    LOG SHEET NO. 4

    DATE)

    PROJECT)UNIT )

    ACTIVITY) DM 9ATER RINSE

    ANALYTICAL DATA)

    9B. 57 8T0T$-0(6R9)

     C$8 $R75(**-)

    R0-R=9

    Signatu&e8

      BHEL NTPC

  • 8/18/2019 ABO & Acid Cleaning

    32/38

    SHEET ## of #$

    10., BOILER CHEMICAL CLEANING

    LOG SHEET NO. (

    DATE)

    PROJECT)UNIT )

    ACTIVITY ) CITRIC ACID RINSE

    I. ADDITION OF CHEMICALS)

    DATE TIME =HRS? NAME OF CHEMICAL QUANTITYADDED.

    II. ANALYTICAL DATA)

    9l. 5o. 8T0T$-0(6R9)

    *6C$TR$C

     C$8 $R75 **-

    Signatu&e8

      BHEL NTPC

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    SHEET # of #$

     10., BOILER CHEMICAL CLEANING

    LOG SHEET NO.

    DATE)

    PROJECT)UNIT )

    ACTIVITY ) DM 9ATER RINSE.

    ANALYTICAL DATA)

    9l. 5o. 8T0T$-0(6R9)

    *6$R75(**-)

    R0-R=9

    Signatu&e8

      BHEL NTPC

  • 8/18/2019 ABO & Acid Cleaning

    34/38

    SHEET #5 of #$

    10., BOILER CHEMICAL CLEANING

    LOG SHEET NO.

    DATE)

    PROJECT)UNIT )

    ACTIVITY ) NEUTRALISATION)

    I. ADDITION OF CHEMICALS)

    DATE TIME =HRS? NAME OF CHEMICAL QUANTITYADDED.

    II. ANALYTICAL DATA)

    9l. 5o. 8T0T$-0(6R9)

    *6T7TB

     B=B$5$T; 9 CaC73

    R0-R=9

    Signatu&e8

      BHEL NTPC

  • 8/18/2019 ABO & Acid Cleaning

    35/38

    SHEET #$ of #$

    10., BOILER CHEMICAL CLEANING

    LOG SHEET NO. 7

    DATE)

    PROJECT)UNIT )

    ACTIVITY ) PASSIVATION.

    I. ADDITION OF CHEMICALS)

    DATE TIME =HRS? NAME OF CHEMICAL QUANTITYADDED.

    II. ANALYTICAL DATA)

    9l. 5o. 8T0T$-0(6R9)

    *66;8RD$50(**-)

    R0-R=9

    Signatu&e8

      BHEL NTPC

  • 8/18/2019 ABO & Acid Cleaning

    36/38

    B'(LER +L,+L( B'(L ')T +ND +C(D CLE+N(NG

    PS:TS9:!$0:00:0#

    PR'1ECT : R+M+G)ND+M 500M6

    TECHNICAL SERVICES DEPARTMENT

    BHARAT HEAVY ELECTRICALS LIMITED=A G#

  • 8/18/2019 ABO & Acid Cleaning

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    *R7Q0CT R-G:58- -

    *R7C08:R0 ,7$B0R B=B$ ,7$B 7:T 58 C$8 CB05$5G

    *:R*790 7F87C:-05T

    F7R 00C:T$75 J $5F7R-T$75

    87C:-05T 57. *9@T9@1 @@3

    COPY NO)

    ISSUED TO)

    =Q -Q6 RI9 14..23

    Re#. 5o. *repared by Re#ieed by ppro#ed by 8ate

    TECHNICAL SERVICES DEPARTMENT

    BHARAT HEAVY ELECTRICALS LIMITED=A G#

  • 8/18/2019 ABO & Acid Cleaning

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    +C(D CLE+N(NG '* B'(LER R+M+G)ND+M 500 M6

    DRG. N': PS. TS9. 0!# :00

    DR+6N CHEC,ED +PPR'ED D+TE

    ,1 M1H RS !.05.0#

    +C(D CLE+N(NG SCHEME *'R R+M+G)ND+M 500 M6

      T4P(C+L


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