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About Godrej
Godrej Group is one of the largest conglomerates based in Mumbai, India, involved invarious industries that include appliances, precision equipment, machine tools, furniture,
healthcare, interior solutions, office equipment, food-processing, security, materials handling and
industrial storage solutions, construction and information technology. Its products include
security Systems and Safes, Typewriters and Word processors, Rocket Launchers, Refrigerators
and Furniture, Outsourcing Services, Machine Tools and Process Equipment, Cosmetics and
Detergents, Engineering Workstations, Medical Diagnostics and Aerospace Equipment, Edible
Oils and Chemical, Mosquito Repellents, Car perfumes, Chicken and Agri-products, Material
Handling Equipments Like FORKLIFT Trucks, Stackers, Tyre handlers, Sweeping machines,
access equipments etc. The Group is headed by Adi Godrej and Jamshyd Godrej.
Traditionally, Vikhroli, a suburb to the Northeast of Mumbai has been Godrej's
manufacturing base, but increasingly the group have moved significant production facilities
away from Mumbai. The Godrej group also owns vast land in Vikhroli, occupying 3500 acres
(14 sq km) of land on both sides of the Vikhroli section of the LBS marg. That makes the Godrej
group the biggest private land owner in Mumbai by far. Such vast land can, in theory, be used tocreate at least 1,500 acres (6.1 km2) of residential floor space, which, at very modest rates
(Rs.10000/sq ft), can be sold for USD 16 billion.
Timeline
- Godrej is established in 1899
- Godrej makes its first Indian Safe
- Godrej Soaps Limited incorporated
- Godrej Started Manufacturing Forklift Trucks in India
- Godrej Agrovet Limited began as an Animal Feeds division of Godrej Soaps
- Veg oils division in Wadala, Mumbai acquired
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- Godrej Properties Limited, another subsidiary, established
- Foods business started
- Godrej Agrovet Limited incorporated
- Transelektra Domestic Products acquired
- Transelektra forged a strategic alliance with Sara Lee USA
- Transelektra renamed Godrej Sara Lee Limited and incorporated odej nfoech d.
- Godrej Consumer Products was formed as a result of the demerger of Godrej Soaps
Limited. Godrej Soaps renamed Godrej Industries Limited
- Godrej Tea Limited set up
- Entered the BPO solutions and services space with Godrej Global Solutions Limited
- Godrej HiCare Limited set up to provide a Safe Healthy Environment to customers by
providing professional pest management services
- Foods business was merged with Godrej Tea and Godrej Tea renamed Godrej
Beverages & Foods Limited
- Godrej Beverages & Foods Limited formed a JV with The Hershey Company of North
America and the company was renamed Godrej Hershey Foods & Beverages Limited
- Godrej relaunched itself with new colourful logo and a fresh identity music
- Godrej launched GoJiyo a free, browser based 3D virtual world.
- Godrej & Boyce shuts down its typewriter manufacturing plant, the last in the world
Social responsibility
Godrej has a philanthropic arm that has built schools, dispensaries and a residential complex for
their employees. Trusts established by Godrej continue to invest in education, healthcare and
upliftment of the underprivileged.
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CORPORATE DETAILS
Adi Godrej is the current Chairman of the Godrej Group. Godrej & Boyce Mfg. Co. Ltd. is
headed by Mr. Jamshyd Godrej. The Group revenue was approximately US$ 1.7 billion in
financial year 06/07. Godrej Interio is the flagship company of the group.
The Godrej group can be broadly divided into two major holding companies, working
independently:
1. Godrej Industries Ltd
2. Godrej & Boyce Mfg. Co. Ltd.
The Major Companies, subsidiaries and affiliates are
Chemical & Commodities
o Godrej Industries
o Chemicals
o Veg Oils
FMCG
Godrej Consumer Products
Keyline Brands UK
Rapidol South Africa
Godrej Global Mideast FZE
Godrej SCA Hygiene Limited
Godrej Hershey Foods & Beverages Limited Nutrine
Godrej Sara Lee
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AGRI
Godrej Agrovet
Animal Feeds
Goldmohur Foods and Feeds
Golden Feed Products
Higashimaru Feed Products
Oil Palm
Agri Inputs
Godrej Aadhaar
Nature's Basket
Integrated Poultry Business
Plant Biotech
SERVICES
Godrej HiCare (Pest Management Services)
Godrej Global Solutions (ITES)
Godrej Properties
ACHIEVEMENTS
In 1897, Godrej Introduced the first lock with lever technology in India.
In 1902, Godrej made the first Indian safe.
In 1920, Godrej made soap using vegetable oil, which was a huge hit with the
vegetarian community in India
In 1955, Godrej produced India's first indigenous typewriter
In 1989, Godrej became the first company to introduce PUF ( Polyurethane
Foam)
Introduced India's first and only 100% CFC, HCFC, HFC free refrigerators
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AWARDS
GCPL, the Highest Ranked Indian FMCG in Asia's Hot Growth Companies' List by
Business Week
Godrej Consumer Products Ltd. has been ranked 14th in The Best Companies to Work
For study. This study was jointly conducted by Business Today, Mercer and Taylor
Nelson Sofres (TNS)
Godrej Consumer Products Ranks 6th in ET-Hewitt Best Employers of India survey
GCPL ranked 15th in Great Places to Work 2006 survey
The Corporate Citizen of the Year Award given by Economic Times.
Flagship brands Goodknight, Cinthol and Ezee selected Superbrands by the Superbrands
Council Godrej Sara Lee, the JV between the Godrej Group and Sara lee Corporation, USA is
acknowledged the World's largest mat manufacturers and South Asia's largest
manufacturers of Coils.
Godrej Consumer Products Limited, adjudged as a Business Superbrand by the Super
Brands Council.
The Return on Capital Employed and Return on Net Worth ratios of Godrej Consumer
Products - the highest in corporate India.
Godrej Consumer Products was awarded the "Best Managed Workforce" award given by
Hewitt Associates and CNBC TV18.
Godrej Consumer Products features in the Top 25 list of Great Places to Work (survey
conducted by GrowTalent in association with Business World) for four years in a row.
Lifetime Achievement Award for Godrej Industries from CHEMEXCIL, the Basic
Chemicals Pharmaceuticals and Cosmetics Exports Promotion Council.
The Brand Trust Report published by Trust Research Advisory ranked Godrej in 22nd
position.
What Is PLC
The PLC was invented in response to the needs of the American automotive manufacturing
industry. Programmable logic controllers were initially adopted by the automotive industry
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where software revision replaced the re-wiring of hard-wired control panels when production
models changed.
Before the PLC, control, sequencing, and safety interlock logic for manufacturing automobiles
was accomplished using hundreds or thousands of relays, cam timers, and drum sequencers anddedicated closed-loop controllers. The process for updating such facilities for the yearly model
change-over was very time consuming and expensive, as electricians needed to individually
rewire each and every relay.
Digital computers, being general-purpose programmable devices, were soon applied to control of
industrial processes. Early computers required specialist programmers, and stringent operating
environmental control for temperature, cleanliness, and power quality. Using a general-purpose
computer for process control required protecting the computer from the plant floor conditions.
An industrial control computer would have several attributes: it would tolerate the shop-floor
environment, it would support discrete (bit-form) input and output in an easily extensible
manner, it would not require years of training to use, and it would permit its operation to be
monitored. The response time of any computer system must be fast enough to be useful for
control; the required speed varying according to the nature of the process.
In 1968 GM Hydramatic (the automatic transmission division of General Motors) issued a
request for proposal for an electronic replacement for hard-wired relay systems. The winning
proposal came from Bedford Associates of Bedford, Massachusetts. The first PLC, designated
the 084 because it was Bedford Associates' eighty-fourth project, was the result. Bedford
Associates started a new company dedicated to developing, manufacturing, selling, and servicing
this new product: Modicon, which stood for MOdular DIgital CONtroller. One of the people who
worked on that project was Dick Morley, who is considered to be the "father" of the PLC. The
Modicon brand was sold in 1977 to Gould Electronics, and later acquired by German Company
AEG and then by French Schneider Electric, the current owner.
This siuaion was bnegan o change in 1970’s when mini compues became available. is easy
to perfor switching, time delays and logic in computer programmes. A computer programme is
alo easy to change when the comtrol problem changes and allows many more logical functions
that are possible with hardwired logic control. When reliable microprocessors are available in
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1980’s wih cheap memoy and flexible inpu oupu feaues, hen he moden geneaion of
PC’s began o emege.
One of the very first 084 models built is now on display at Modicon's headquarters in North
Andover, Massachusetts. It was presented to Modicon by GM, when the unit was retired after
nearly twenty years of uninterrupted service. Modicon used the 84 moniker at the end of its
product range until the 984 made its appearance.
The automotive industry is still one of the largest users of PLCs.
Programmable logic controller
Introduction
A programmable logic controller (PLC) or programmable controller is a digital computer used
for automation of electromechanicalprocesses, such as control of machinery on factory assembly
lines, amusement rides, or light fixtures. PLCs are used in many industries and machines. Unlike
general-purpose computers, the PLC is designed for multiple inputs and output arrangements,
extended temperature ranges, immunity to electrical noise, and resistance to vibration and
impact. Programs to control machine operation are typically stored in battery-backed or non-
volatile memory. A PLC is an example of a hard real time system since output results must be
produced in response to input conditions within a bounded time, otherwise unintended operation
will result
Early PLCs were designed to replace relay logic systems. These PLCs were programmed in
"ladder logic", which strongly resembles a schematic diagram of relay logic. This program
notation was chosen to reduce training demands for the existing technicians. Other early PLCs
used a form of instruction list programming, based on a stack-based logic solver.
One of the very first 084 models built is now on display at Modicon's headquarters in North
Andover, Massachusetts. It was presented to Modicon by GM, when the unit was retired after
nearly twenty years of uninterrupted service. Modicon used the 84 moniker at the end of its
product range until the 984 made its appearance.
The automotive industry is still one of the largest users of PLCs.
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WORKING AND FUNCTIONALITY
WORKING PRINCIPLE
The program in CPU of PLC includes operating system and user program. Operating system is
used for dealing with tasks, for example start stop of PLC, refreshing process map area, callinguser program
FUNCTIONALITY
Businesses Implementation
IEA - Industrial Electronics & Automation (IEA)
CAS - The Compressed Air Solutions (CAS)
TEC- Turnkey Electrical Contracts
PDS - Power Distribution Solutions
GBCS - Green Building Consultancy Services
Industrial Electronics & Automation (IEA)
Overview
Industrial Electronics & Automation (IEA) has developed innovative solutions for industrial
electronics and automation sector offering comprehensive packages up to total turnkey packages
under one roof and at cost effective prices.
We cater to wide range of industries starting from department of space to atomic energy to other
sectors in metal, minerals, steel, oil and gas. Depending on the varied needs of our customers our
business apparatus is defined in 3 broad categories.
Consultancy
Prescriptive Solutions
Systems Integration Services
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After conducting a detailed scenario analysis via surveys and audits, we provide consultancy
services to our customers with the most suitable prescriptive solutions followed by successful
integration of systems.
Services
Automation in Steel Manufacturing Industries
PC based PLC System for Load Manager in Air Separation Plant :
SITC of PC based PLC System Communicating with 60 PLCs in Redundant Ethernet Bus for
Monitoring and Controlling Critical Parameter like Air Oxygen, Nitrogen, Argon flow, Pressure
levels of all tanks, energy consumption of HT machine, managing balance between oxygen
production and Distribution to reduce Oxygen venting Reduction of specific energy consumption
and improvement of customer satisfaction.
Automation of bulk material handling conveyor system using PLC :
The total System integration includes Conveyor System to Transport Materials like Coke,
Bauxite, Iron Ore, Lime to SMS Converters. The material supplied Includes Conveyor Safety
Switches like Belt Sway Switch, Zero Speed Switch and Pull Cord Switch. Main PLC & Remote
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PLC handshake Communication made through a Dual Redundant Fiber Optic Cable of Distance
3 Km.
Upgradation of Relay System with PLC System for Coke drying Cooling system :
Coke Dry Cooling System (CDCP) is considered as a crucial Unit in CO & CCP. It has
tremendous impact on Coke Production. We have done the Automation of Four Numbers of
Coke Dry Cooling Chambers in CDCP using Five PLC Systems out of which Four Numbers are
Stand alone PLC's while the Fifth is the Hot Standby PLC. Total I/O's of all PLC is 1500.
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Automation of mould & Spray cooling system for Continuous casting Machine:
Automation of Mould and Spray Cooling System for Continuous Casting Machine using PLC
System, and Replacement of old Valve Positioners with new Smart Positioners.
Automation & Replacement of Griffin Control System including Pneumatic control
valves in Existing Mould room.
Replacement of Existing Relay Logic Control system to PLC system with Necessary supply &
Commissioning pneumatic control valves to the proportional Control Valves pipelines,
transducer, transmitter and other accessories.
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PLC based integrated control and monitoring system for conveyors of underground coal
mines :
Integration of Intrinsically Safe PLC system with the Starter Control Panels for Conveyor
Application. The equipment inside the Coal Mines Complex are intrinsically Safe / Housed in
flame proof enclosure and with approved DGMS certification for underground mines
application. The Conveyor System made error free & working smooth with Safety Switches like
Belt Sway Switch, Zero Speed Switch and Pull Cord Switch. Total Communication between
Main PLC and Remote PLC was through Fiber Optic Cable of Distance 1.5 Km.
Upgradation of Gas Cleaning Plant (GCP) and Tilt Electricals in Three LD Converters in
SMS Plant :
Replacement of Obsolete AB PLC system with the latest PLC system in GCP and Replacement
of Relay Logic By PLC system at Tilt Electrics. Total 4000 I/Os for total automation system was
used.
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Revamping of Mercury ARC rectifier (MAR) Control system of Frequency Changer unit
at BAR MILL:
Existing DC Motor of 360KW capacity was driven from six nos. of single Anode Mercury Arc
Rectifier tanks which was controlled through transistor Amplifier control system. The Exisitng
Mar Control System was replaced by Siemens make Thyristor Power Pack of 690V 720A
360KW capacity.
Automation in Water Industry
We provide solutions for Automation based Turnkey Projects with PLCs, Drives and SCADA of
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all makes as specified by the Customers for all kinds of Water Distribution Management in
Colonies, Water Treatment Plants, Sewage Treatment Plants etc.
Competencies :
Automation of Water Distribution System in Residential Colonies:
Monitoring and Controlling the entire Water Distribution System of Individual Pump Houses
with the help of Stand Alone PLC's and SCADA.
Integrating the entire system through PLC RS485 and RS 232 Communication using MODEM
and MODBUS communication standards.
Advantages to the Customer :
1. Providing the prototype representation of Entire Water Distribution System for
monitoring and control.
2. Providing SCADA in bilingual option for better understanding.
PLC Based Telemetry System for Level & Flow Measurement of Water Tanks
Measuring the water levels of the Tanks using Ultrasonic Level Transmitter and monitoring the
level through SCADA.
Flow measurement of Water.
Use of LAN MODEM communication through Telephone lines.
Advantages to the Customer :
1. Accurate reading of level and flow to avoid overflowing from water tanks at height.
2. Monitoring of system through other LAN networks in future.
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Automation of Water Management System in Urben & Rural Areas by using
SCADA Telemetry Systems for 42 Remote Stations :
Turnkey Automation for Water Management system using SCADA, Instrumentation &
Telemetry systems for 25 & 17 remote stations respectively.
Communication between main PLC with Remote PLC through Redio MODEMS of 5.8GHZ
frequency.
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Advantagas of the Customer :
Monitoring of all Remote Pumping stations and their parameters from the main control room.
Decrease in Manpower for maintainance.
Daily, weekly, monthly reports of water consumption get generated automatically.