Copyright © 2009 IHS Inc. All Rights Reserved. January 2009
About IHS Inc. • Founded in 1959: To provide product
catalogues for aerospace engineers
• Today: Leading provider of critical technical information and insight, decision support tools, and related services
• 55,000 customers in over 100 countries• ISO9001 company with 3,500 employees
Strong, Growing Products and Financials
• IPO Nov 2005• Public, NYSE IHS• FY09 revenue: $967M (+ 15%)• EBITDA: $279M• 50% of revenue outside of US
Security
Energy
Environment
ProductLifecycle
Copyright © 2009 IHS Inc. All Rights Reserved. January 2009
Proliferation of Environmental regulations Geographic and medical device compliance lists
RoHS v2 Recast
UN Stockholm Convention on Persistent Organic Pollutants
Norway PoHS
China RoHS
Japan
REACH SVHC
Customer RFP Driven (Chemicals and Materials)Customer RFP Driven (Chemicals and Materials)
IBM, Dell, HP, Cisco…IBM, Dell, HP, Cisco…
Kaiser, Premier, Novation, Amerinet …Kaiser, Premier, Novation, Amerinet …
Thales, Airbus …Thales, Airbus …
Health Canada Health Canada
Canadian Chemical ManagementCanadian Chemical Management
EU Medical Device DirectiveEU Medical Device Directive
US Code of Federal Regulations; Food and Drug AdministrationUS Code of Federal Regulations; Food and Drug Administration
US California Proposition 65US California Proposition 65
……
Copyright © 2009 IHS Inc. All Rights Reserved. January 2009
Here are at least five good reasons to act …Fears surrounding ‘toxic’ substances used in our products
Deca-BDE?
Phthalates?
Cadmium?
DEHP?
Lead?
Copyright © 2009 IHS Inc. All Rights Reserved. January 2009
Chemical Management – not optional for the supply chain.
What are your priorities?
IMPORTANCE
URGENCY
Low
Low High
High
RegulationsTracking and interpretation; alerts
Standards & ListsStandards for matl. composition declaration and chemical lists
Content:Material composition, SVHC, Compliance, Registration, Obsolescence, Alternatives
System of Record & AnalysisMDS, part and material composition mgmt; List reporting; BOM and risk analysis
Notification: OutboundPublish to downstream users
Verification & AuditingPhysical substance testing, process and content auditing
Notification: InboundAggregate and manage from upstream suppliers
Green Inventory OptimizationDuplication across enterprise, safer and less costly alternatives
A1
A2
E
B
C
D1
A2
D2
F
A1
A2
D2
F
E
B
C
D1
A2
D2
F
Place enabler in appropriate quadrant for your company
B
C
D1
D2
A2
A1
E
Copyright © 2009 IHS Inc. All Rights Reserved. January 2009
Who is Impacted?Impact is cross-functional and global
Global Supply Chain: Impact to continuity of supply; Disruption due to material obsolescence and availability.
Global Manufacturing: Supply chain disruptions have already impacted material availability, costs and lead-times for production.
Global EHS: Product stewardship regulations and customer demands continue to proliferate globally. Lack of systems and information to respond is inefficient and resource intensive.
Global and Local Regulatory: Additional label reviews, change package reviews and approvals, tech file/design dossier updates and submissions, reviews for PMA and 510(k) impact. Assessments needed for global impact to registrations.
R&D: Identification of alternate materials and costly, unscheduled product redesign.
Global PSM: Collection of material content data from suppliers. Identifying alternate suppliers in compliance with global requirements. Increased supplier management.
Global Sales & Marketing: Inability to quickly and accurately respond to customer material content requests and RFP’s such as Kaiser and Premier.
Global Ethics & Compliance: Adherence to Code of Conduct., 2
Copyright © 2009 IHS Inc. All Rights Reserved. January 2009
Priority Declarable Substance List (PDSL)Aerospace and Defense Standard Substance List
Copyright © 2009 IHS Inc. All Rights Reserved. January 2009
Make vs. Buy: Calculation Model Economies of Scale with Industry Standardization
Make: In House Do it Yourself (Independent)
Buy: Outsource (Third Party Specialist)
Buy: Economies of ScaleOutsource + Industry
Standardization
Time
$
ee
Copyright © 2009 IHS Inc. All Rights Reserved. January 2009
Impact to Supply ChainDisruption of Supply Chain: Lessons Learned from RoHS
1.5x
3x
1.35x
0
0.5
1
1.5
2
2.5
3
Mosfet Tantalum Capacitor Op Amp
Individual Manufacturer Price Book Examples 5/30/2008
RoHS Compliant Alternative Traditional Pb Part
Chemical Restrictions Impacting Margin: RoHS Lead Restrictions = 35% to 300%
Increase in Costs for Leaded Parts
Chemical Restrictions Impacting Obsolescence: SVHC Publication was a significant factor in the 300% increase of End of Life (EOL) documents
for electrical components in 2008
Chemical Registration
Deadline
Chemical Registration
Deadline
SVHC Publication
SVHC Publication
4
Copyright © 2009 IHS Inc. All Rights Reserved. January 2009
Just how big of a deal is this to medical industry?It’s a very, VERY big deal!
Rank Company Fortune 1000 rank $ millions
1 Medtronic 196 $13,515.00
2 Baxter International 219 $12,348.00
3 Boston Scientific 320 $8,050.00
4 Becton Dickinson 347 $7,158.50
5 Stryker 375 $6,718.20
6 St. J ude Medical 520 $4,363.30
7 Zimmer Holdings 543 $4,121.10
8 Beckman Coulter 675 $3,098.90
9 C.R. Bard 791 $2,452.10
10 Teleflex 797 $2,420.90
11 Biomet 808 $2,383.30
12 Applied Biosystems 811 $2,361.50
13 Dentsply International 847 $2,193.70
14 Varian Medical Systems 876 $2,104.90
15 K inetic Concepts 938 $1,877.90
16 Hill-Rom Holdings 942 $1,862.00
17 Bio-Rad Laboratories 977 $1,764.40
18 Invacare 983 $1,755.70
$80,549.40
Only one of these companies did not
participating in today’s webcast.
2009 Fortune 1000:
Top Medical Products & Equipment
Copyright © 2009 IHS Inc. All Rights Reserved. January 2009
Redesign Timelines from IHS Medical WebinarUnderstand/Scope Timeline and Costs
31.8%
20.5%
30.7%
8.0%
4.5%
4.5%
0% 5% 10% 15% 20% 25% 30% 35%
More than 18 months
12 - 18 months
6 - 12 months
3 - 6 months
1 - 3 months
Less than 1 month
82%
Redesign or certifying your primary product/line would take?
Copyright © 2009 IHS Inc. All Rights Reserved. January 2009
Example Scenario from a current IHS Project
33% of OEM’s Parts found to be out of compliance to various regulations
79% of those parts had a supplier recommended replacement.
21% of those parts had no supplier recommended replacement
Impact to Product DesignUnscheduled Product Redesigns – Long Pole in Tent
What is your average timeline for product
redesign and certification - 6, 12 or
18 months.
5
What would be the impact if forced to engage in an unscheduled redesign and certification of 21% of our
non-compliant parts?
Copyright © 2009 IHS Inc. All Rights Reserved. January 2009
LIVE Audience Poll Question: To introduce a new part or establish material
compliance, which factors play a role in part evaluation? (check all that apply)
87.5%
79.1%
77.0%
72.9%
68.7%
0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100%
Technical Fit (e.g. Form,
Fit, Function)
Material Disc losure &
Composition
Compliance Status
Reliability
Lifecycle Analysis &
Supply Continuity
Live Audience Poll: Supply & Demand Chain Executive Webcast "Redesigning Medical Supply Chains" featuring IHS October 15, 2009
Webinar Live Polling: Solution needs to support Compliance, LC ….
TECHNICAL FIT: More important than
compliance itself.
Copyright © 2009 IHS Inc. All Rights Reserved. January 2009
Predictive Characteristics
IHS Electronics Database: Provides Lifecycle Visibility
Ignore lifecycle at a great cost and a great risk
Two primary lifecycle methods:1. Predictive planning algorithms - commodity analytics
• Fill data gap
• Validates supplier responses2. Supplier response
• Typically less than < 50% response
Package
Memory Density
Memory Organization
Supply Voltage
Speed
5
3
4
2
1
Illustrative example of key Technology Group attribute drivers (SRAM) and Sales Data
6ASales Trends
Package
Memory Density
Memory Organization
Supply Voltage
Speed
5
3
4
2
1
Illustrative example of key Technology Group attribute drivers (SRAM) and Sales Data
6ASales Trends
Semiconductors and Components:A Product Lifecycle Point of View
Introduction
Growth
Maturity Decline
Phase-out
ObsoleteToday
YTEOL
LTB Notice
LTB
New Product
Introduction (NPI)
Product Change
Notification (PCN)
End of Life (EOL) or
Discontinuance (PDN)
Case Study: Medical OEM undertook compliance program investment without full visibility in part status Missed 11% of parts obsolete or on LTB after re-design was complete.
Copyright © 2009 IHS Inc. All Rights Reserved. January 2009
Best Practice: You Need Access to AlternativesAlternative parts, materials, and supplier evaluation
Copyright © 2009 IHS Inc. All Rights Reserved. January 2009
IHS is uniquely positioned to address REACHInformation critical to comply, manage risk, optimize performance
• Which regulations apply to me and what they impact?
• Which localized versions, requirements, and legal obligations?
• Which of my business plans and products are exposed to risk?
• How do I establish my supplier, material, and compliance requirements?
• How do I aggregate and process high volumes of complex/disparate data?
• How do I monitor supply chain performance and escalate critical issues?
• How do I maintain supplier, material and product compliance information?
• How do I measure and report the current state of compliance and risk?
• How do I monitor constant regulatory changes and supply chain realignment?
• How do I declare compliance and material composition to stakeholders?
• How do I manage changes upstream and downstream within supply chains?
• How do I verify the receipt or acknowledgement of documents & information?
• How do I identify, compare and select compliant, lower-risk alternatives?
• How do I evaluate, compare and drive greater business performance?
• How do I optimise a product portfolio to improve market position?
Copyright © 2009 IHS Inc. All Rights Reserved. January 2009 16
Copyright © 2009 IHS Inc. All Rights Reserved. January 2009
Consistent and Clear Format
Copyright © 2009 IHS Inc. All Rights Reserved. January 2009
Assemblies
ComponentsChemicals
Fasteners
Raw Materials
Compliance Data CollectionAll Parts (AVL): Electronic, Mechanical, Sub-Assemblies…
Adhesives
Plastics
Custom Mechanical
Cables
Copyright © 2009 IHS Inc. All Rights Reserved. January 2009
IHS’ ISO9001 ProcessOver 50M parts,1B attributes employing over 45 logic checks per part
SE Suppliers’ - Part
Composition Data Expertise Classify
Standardize
Aggregate
Enrich
ISO 9001 ISO 9001 ProcessProcess
QA
√
Logic Checks• CAS Numbers• Substance Names• Computational
Consistency, etc.
Comply Plus
Material Composition Database
? # of Article & Preparation
? # suppliers
Component Management Tool
Existing Material and SDS Content
PLMPLM
Not Not optionaloptional
Copyright © 2009 IHS Inc. All Rights Reserved. January 2009
AVX ComponentFull Material Disclosure Example (Before IHS Processing)
Copyright © 2009 IHS Inc. All Rights Reserved. January 2009
After
Copyright © 2009 IHS Inc. All Rights Reserved. January 2009
Availability FMD in IPC1752 Format Sample - 1.4M Full Material Disclosure (FMD) Documents
Availability of FMD Data in IPC1752 Format
0%
20%
40%
60%
80%
100%
FMD's provided in IPC1752 format FMD provided in other formats
Manually normalize data from all formats - XLS, XML, Word, HTML, PDF – for bulk loading into EMARS
Manually normalize data from all formats - XLS, XML, Word, HTML, PDF – for bulk loading into EMARS
Copyright © 2009 IHS Inc. All Rights Reserved. January 2009
Optional – IHS Composition Database ComplyPlus can house CAS level composition data for analysis
Supplier Audit and Content Verification
Standards-based Material
Composition Sourcing
Material composition system of record for articles,
preparations and substances
Green Inventory Optimization
BOM Analysis Systems and other enterprise systems
Content: Material Composition Sourcing
With logic checks
Integration
Safer Alternatives (based on green chemistry)
Physical Inventory
System of Record: Use Models
• SVHC, SIN list, etc. matching
• Material compliance design reference
• Material composition; Preparation SDS
• EU substance database queries
• (M)SDS Management
Sourcing
Reports
Sourcing
Updates (reference)
Notification to down stream users
E
C
D2
F
B
A2
• Global Environmental Regulation Tracking, Interpretation and Business Impact Analysis
• Alerts on developments
A1
Compliance & Audit Reports
Compliance & Audit Reports
Inbound Notification
D1
Supplier Audit and Content Verification
Supplier Audit and Content Verification
Standards-based Material
Composition Sourcing
Standards-based Material
Composition Sourcing
Material composition system of record for articles,
preparations and substances
Green Inventory Optimization
Green Inventory Optimization
BOM Analysis Systems and other enterprise systems
Content: Material Composition Sourcing
With logic checks
Content: Material Composition Sourcing
With logic checks
Integration
Safer Alternatives (based on green chemistry)
Physical Inventory
System of Record: Use Models
• SVHC, SIN list, etc. matching
• Material compliance design reference
• Material composition; Preparation SDS
• EU substance database queries
• (M)SDS Management
Sourcing
Reports
Sourcing
Updates (reference)
Notification to down stream users
E
C
D2
F
B
A2
• Global Environmental Regulation Tracking, Interpretation and Business Impact Analysis
• Alerts on developments
• Global Environmental Regulation Tracking, Interpretation and Business Impact Analysis
• Alerts on developments
A1
Compliance & Audit Reports
Compliance & Audit Reports
Inbound Notification
D1
Copyright © 2009 IHS Inc. All Rights Reserved. January 2009
Store/manage/access (Parametric Data)•SVHC/Hazardous materials•Full material composition•REACH declaration of compliance
Store/manage/access (Documents)•REACH CoC document•Safety Datasheet (SDS)•Product Datasheet•Full Material Declaration document•Other documents
Access•Traditional licensed and installed application vs. SaaS•Connection between systems for key data points
Report• On part contents against Hazardous
Substances Lists of interest (SVHC-15, SIN List, 67/54/EEC, PDSL, etc.)
• By collections of items (electronic components, specific manufacturer’s parts, preparations, plastics, paints, etc.)
Simulate• Where Used: Find all articles and
preparations containing a specific substance (such as proposed SVHC)
• What-if scenarios: If the entire SIN list became SVHC, how would that affect my supply chain?
IHS Comply PlusCompliance Data System of Record and Analysis
Copyright © 2009 IHS Inc. All Rights Reserved. January 2009
Part and Manufacturer Information
REACH, PDSL and Other Compliance
Information.
Part Substances, Weight, Pct.
Contribution (If Sourced)
IHS Comply PlusProduct and Material Compliance Analysis
Copyright © 2009 IHS Inc. All Rights Reserved. January 2009 26
Material Composition Information Can be Stored, Aggregated from all Sub-Components, Compared Against Various Lists and
Thresholds, and Summarized at the Part Level
Indicators and Reports Update Dynamically Based on Updates Made to Substance Lists
Supports REACH, PDSL, SIN 1.0, Custom Lists, Many Others
IHS Comply PlusProduct and Material Compliance Analysis and Expanded Part Data
View Composition Information by % or
Weight
And
Identify % of Composition with CAS
Copyright © 2009 IHS Inc. All Rights Reserved. January 2009
Analysis and Reporting
Copyright © 2009 IHS Inc. All Rights Reserved. January 2009
Suppliers
• BOM load and analysis
• Parts Attributes
• Parts Reused
Part and Material Compliance and Composition Info.Competency:
OEM Competency:• Collecting publicly available data not core competency
• Focus on OEM market and market IP
• Core work starts once data returned - EOL. redesign, supplier selection
• Focus on engineering/supply chain decisions
• Leverage supplier relationship for escalation
• Aggregating technical/composition data core competency
• ISO 9001 certified data collection process
• Data validation with cooperative supplier escalation
• over 50M components, 1B attributes and 10,000 MFR processed
• Third party expertise recognized by regulatory agencies – UK BERR
Leveraging Core CompetenciesEnables OEM to drive differentiation and value