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About the HART Protocol
The HART Protocol was developed in the mid-1980s by
Rosemount Inc. for use with a range of smart measuringinstruments. Originally proprietary, the protocol was soon
published for free use by anyone, and in 1990 the HART
User Group was formed. In 1993, the registered trademark
and all rights in the protocol were transferred to the HART
Communication Foundation (HCF). The protocol remains
open and free for all to use without royalties.
This section focuses on providing information that isrelevant to the various aspects of the HART Protocol. We will
discuss what it is, how it works, and the benefits of using the
HART Protocol.
How HART Works
HART is an acronym for Highway Addressable Remote
Transducer. The HART Protocol makes use of the Bell 202Frequency Shift Keying (FSK) standard to superimpose
digital communication signals at a low level on top of the 4-
20mA.
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Figure 1. Frequency Shift Keying (FSK)
This enables two-way field communication to take place and
makes it possible for additional information beyond just the
normal process variable to be communicated to/from asmart field instrument. The HART Protocol communicates at
1200 bps without interrupting the 4-20mA signal and allows
a host application (master) to get two or more digital
updates per second from a smart field device. As the digital
FSK signal is phase continuous, there is no interference with
the 4-20mA signal.
HART technology is a master/slave protocol, which meansthat a smart field (slave) device only speaks when spoken to
by a master. The HART Protocol can be used in various
modes such as point-to-point or multidrop for
communicating information to/from smart field instruments
and central control or monitoring systems.
HART Communication occurs between two HART-enabled
devices, typically a smart field device and a control ormonitoring system. Communication occurs using standard
instrumentation grade wire and using standard wiring and
termination practices.
The HART Protocol provides two simultaneous
communication channels: the 4-20mA analog signal and a
digital signal. The 4-20mA signal communicates the primary
measured value (in the case of a field instrument) using the4-20mA current loop - the fastest and most reliable industry
standard. Additional device information is communicated
using a digital signal that is superimposed on the analog
signal.
The digital signal contains information from the device
including device status, diagnostics, additional measured or
calculated values, etc. Together, the two communication
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channels provide a low-cost and very robust complete field
communication solution that is easy to use and configure.
Figure 2. Two Communication Channels
The HART Protocol provides for up to two masters (primary
and secondary). This allows secondary masters such as
handheld communicators to be used without interfering with
communications to/from the primary master, i.e.
control/monitoring system.
Figure 3. Primary and Secondary Masters
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The HART Protocol permits all digital communication with
field devices in either point-to-point or multidrop network
configurations:
Figure 4. Point-to-Point Configuration
Multidrop Configuration
There is also an optional "burst" communication mode
where a single slave device can continuously broadcast a
standard HART reply message. Higher update rates are
possible with this optional burst communication mode and
use is normally restricted to point-to-point configuration.
Figure 5. Multidrop Configuration
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Benefits of Using HARTCommunication
Engineers operating in analog automation environments no
longer need utter the words "if only" as in "if only I could get
the device information without going into the field" or if
only I could get this configuration information
from thatpressure transmitter into my PC."
Users worldwide who have realized the benefits of HART
Communication know that they can gain quick, easy
visibility to devices in the field when using HART-enabled
handheld test, calibration devices and portable computers.
In fact, device testing, diagnostics and configuration has
never been easier!
However, many have yet to realize HART technologys
greatest benefits which come from full-time connections
with real-time asset management and/or control systems.
HART technology can help you:
Leverage the capabilities of a full set of intelligent
device data for operational improvements.
Gain early warnings to variances in device, product or
process performance.
Speed the troubleshooting time between the
identification and resolution of problems. Continuously validate the integrity of loops and
control/automation system strategies.
Increase asset productivity and system availability.
Increase Plant Availability
Integrate devices and systems for detection of
previously undetectable problems.
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Detect device and/or process connection problems real
time.
Minimize the impact of deviations by gaining new, early
warnings.
Avoid the high cost of unscheduled shutdowns or
process disruptions.
Reduce Maintenance Costs
Quickly verify and validate control loop and device
configuration.
Use remote diagnostics to reduce unnecessary field
checks. Capture performance trend data for predictive
maintenance diagnostics.
Reduce spares inventory and device management
costs.
Improve regulatory compliance
Enable automated record keeping of compliance data.
Facilitates automated safety shutdown testing.
Raise SIL/safety integrity level with advanced
diagnostics.
Take advantage of intelligent multivariable devices for
more thorough, accurate reporting.
The standard features of HART technology range from
simple compatibility with existing 4-20mA analog networks
to a broad product selection:
Compatibility with standard 4-20mA wiring
Simultaneous transmission of digital data
Simplicity through intuitive menu-driven interfaces
Risk reduction through a highly accurate and robust
protocol
Ease of implementation for maximum up-front cost
effectiveness
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Broad product selection, with compatible devices and
software applications from most process automation
providers
Platform independence for full interoperability in multi-
vendor environments
Worldwide support by leading suppliers
Most of the worlds leading process instrumentation and
control system suppliers, comprising most of the industrys
solutions, actively support HART technology. There are 990+
registered devices in 20 device categories manufactured by
230+ members of the HART Communication Foundation.
Types of HART-enabled
Devices
Device Category No. of Companies No. of Devices
Actuator 2 9
Analytical 29 152
Calibrator 4 6
Control 3 6
DCS 4 4
Density 5 5Development Services & Tools 8 25
Flow 24 159
Handheld 8 9
I/O System 11 32
IS Barrier 7 25
Isolators (IS) 5 46
Level 34 153
Modem 8 15
Modem IC (chips) 1 3Loop monitor 3 6
Multiplexer / Gateway 7 7
Positioners - Valve 16 47
Pressure Transmitters 37 110
Software 14 25
Total 238 990
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Hart specifications
The HART Protocol was developed in the late 1980's andtransferred to the HART Foundation in the early 1990's.
Since then it has been updated several times. When the
protocol is updated, it is updated in a way that ensures
backward compatibility with previous versions. The current
version of the HART Protocol is revision 7.3. The "7" denotes
the major revision level and the "3" denotes the minor
revision level.
The HART Protocol implements layers 1,2, 3, 4 and 7 of the
Open System Interconnection (OSI) 7-layer protocol model:
The HART Physical Layer is based on the Bell 202
standard, using frequency shift keying (FSK) to
communicate at 1200 bps. The signal frequencies
representing bit values of 0 and 1 are 2200 and 1200Hz
respectively. This signal is superimposed at a low level on
the 4-to-20mA analog measurement signal without causing
any interference with the analog signal.
The HART Data Link Layer defines a master-slave protocol
- in normal use, a field device only replies when it is spoken
to. There can be two masters, for example, a control system
as a primary master and a handheld HART communicator as
a secodary master. Timing rules define when each master
may initiate a communication transaction. Up to 15 or moreslave devices can be connected to a single multidrop cable
pair.
The Network Layer provides routing, end-to-end security,
and transport services. It manages "sessions" for end-to-end
communication with correspondent devices.
The Transport Layer:The Data-Link Layer ensurescommunications are successfully propagated from one
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device to another. The Transport Layer can be used to
ensure end-end communication is successful.
The Application Layer defines the commands, responses,
data types and status reporting supported by the Protocol.In the Application Layer, the public commands of the
protocol are divided into four major groups:
1. Universal Commands - provide functions which must be
implemented in all field devices
2. Common Practice Commands - provide functions
common to many, but not all field devices
3. Device Specific Commands - provide functions that areunique to a particular field device and are specified by
the device manufacturer
4. Device Family Commands - provide a set of
standardized functions for instruments with particular
measurement types, allowing full generic access
without using device-specific commands.
WirelessHART Technology
WirelessHART technology provides a robust wireless
protocol for the full range of process measurement, control,
and asset management applications. Based on the proven
and familiar HART Communication Protocol,WirelessHART
enables users to quickly and easily gain the benefits of
wireless technology while maintaining compatibility withexisting devices, tools, and systems.
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The HART Communication Foundation, its member
companies and the industry leaders
developed WirelessHART technology to meet the unique
requirements of wireless networks operating in process
plants.
Key Capabilities:
Reliability even in the presence of interference,
thanks to technology like mesh networking, channel
hopping, and time-synchronized
messaging. WirelessHART coexistence with other
wireless networks is assured.
Security and privacy for network communications
through encryption, verification, authentication, key
management, and other open industry-standard best
practices.
Effective power management through Smart Data
Publishing and other techniques that make batteries,
solar and other low-power options practical for wireless
devices.
Wireless HART - How it works
WirelessHART is a wireless mesh network communications
protocol for process automation applications. It adds
wireless capabilities to the HART Protocol while maintainingcompatibility with existing HART devices, commands, and
tools.
Each WirelessHART network includes three main elements:
Wireless field devices connected to process or plant
equipment. This device could be a device with
WirelessHART built in or an existing installed HART-
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enabled device with a WirelessHART adapter attached
to it.
Gateways enable communication between these
devices and host applications connected to a high-
speed backbone or other existing plant communications
network.
A Network Manager is responsible for configuring the
network, scheduling communications between
devices, managing message routes, and monitoring
network health. The Network Manager can be
integrated into the gateway, host application, or
process automation controller.
The network uses IEEE 802.15.4 compatible radios operating
in the 2.4GHz Industrial, Scientific, and Medical radio band.
The radios employ direct-sequence spread spectrumtechnology and channel hopping for communication security
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and reliability, as well as TDMA synchronized, latency-
controlled communications between devices on the network.
This technology has been proven in field trials and real plant
installations across a broad range of process control
industries.
Each device in the mesh network can serve as a router for
messages from other devices. In other words, a device
doesn't have to communicate directly to a gateway, but just
forward its message to the next closest device. This extends
the range of the network and provides redundant
communication routes to increase reliability.
The Network Manager determines the redundant routes
based on latency, efficiency and reliability. To ensure the
redundant routes remain open and unobstructed, messages
continuously alternate between the redundant paths.
Consequently, like the Internet, if a message is unable to
reach its destination by one path, it is automatically re-
routed to follow a known-good, redundant path with no loss
of data.
The mesh design also makes adding or moving devices
easy. As long as a device is within range of others in the
network, it can communicate.
For flexibility to meet different application requirements,
the WirelessHART standard supports multiple messaging
modes including one-way publishing of process and control
values, spontaneous notification by exception, ad-hoc
request/response, and auto-segmented block transfers of
large data sets. These capabilities allow communications to
be tailored to application requirements thereby reducing
power usage and overhead.
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