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4/23/2010 1 ACI Concrete Sustainability Forum Part 3 of 3 ACI Fall 2009 Convention Nov. 7, New Orleans, LA ACI Web Sessions ACI Web Sessions The audio for this web session will begin momentarily and will play in its entirety along with the slides. However, if you wish to skip to the next speaker, use the scroll bar at left to locate the speaker’s first slide (indicated by the icon in the bottom right corner of slides 9, 50, 87, 128, and 151). Click on the thumbnail for the slide to begin the audio for that portion of the presentation. ACI Web Sessions ACI Web Sessions ACI is bringing you this Web Session in keeping with its motto of “Advancing Concrete Knowledge.” The ideas expressed, however, are those of the speakers and do not necessarily reflect the views of ACI or its committees. Please adjust your audio to an appropriate level at this time.
Transcript
Page 1: ACI Concrete Sustainability Forum€¦ · ACI/PCA Reinforced Concrete Design ACI/PCA Simplified Design of Reinforced Concrete Buildings of Moderate Size and Height Troubleshooting

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1

ACI Concrete Sustainability Forum

Part 3 of 3

ACI Fall 2009 ConventionNov. 7, New Orleans, LA

ACI Web SessionsACI Web Sessions

The audio for this web session will begin momentarily andwill play in its entirety along with the slides.

However, if you wish to skip to the next speaker, use the scrollbar at left to locate the speaker’s first slide (indicated by the

icon in the bottom right corner of slides 9, 50, 87, 128, and151). Click on the thumbnail for the slide to begin the audiofor that portion of the presentation.

ACI Web SessionsACI Web Sessions

ACI is bringing you this Web Session in keeping withits motto of “Advancing Concrete Knowledge.” Theideas expressed, however, are those of the speakersand do not necessarily reflect the views of ACI or itscommittees.

Please adjust your audio to an appropriate level at this time.

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2

ACI Web SessionsACI Web Sessions

ACI Web Sessions are recorded at ACI Conventionsand other concrete industry events. Each week, anew set of presentations can be viewed on ACI’s

b i f f hwebsite free of charge.

After one week, the presentations will be temporarilyarchived on the ACI website or made part of ACI’sOnline CEU Program, depending on their content.

Spring 2010 ACI SeminarsSpring 2010 ACI Seminars ACI/PCA Reinforced Concrete Design

ACI/PCA Simplified Design of Reinforced Concrete Buildings of Moderate Size and Height

Troubleshooting Concrete Construction

Concrete Repair Basics

Concrete Slabs-on-Ground

Locations and Dates:•San Francisco, CA

Apr. 20-21•Orlando, FL

May 11-12

•New Brunswick, NJMay 25-26

•Cincinnati, OHJune 8-9

Locations and Dates:•Chicago, IL

Mar. 25•Washington D C

•Los Angeles, CAMay 6

•Atlanta GA

Locations and Dates:•San Diego, CA

A 7•Jacksonville, FL

M 5Locations and Dates:•Washington, D.C.

Apr. 8•Portland, OR

Apr. 15

•Atlanta, GAMay 20

•Dallas, TXJune 10

Apr. 7•Philadelphia, PA

Apr. 14•Indianapolis, IN

Apr. 21

May 5•San Antonio, TX

May 19

•Miami, FLApr. 6

•Milwaukee, WIApr. 13

•Baltimore, MDApr. 20

•Phoenix, AZMay 4

•Nashville, TNMay 18

Locations and Dates:•Seattle, WA

Apr. 1•Charlotte, NC

Apr. 15•Boston, MA

Apr. 29

•Kansas City, MOMay 13

•Chicago, ILMay 27

Visit www.ConcreteSeminars.org for more information.

ACI ConventionsACI ConventionsACI conventions provide a forum for networking, learning the latestin concrete technology and practices, renewing old friendships, andmaking new ones. At each of ACI’s two annual conventions,technical and educational committees meet to develop the standards,reports, and other documents necessary to keep abreast of the ever-changing world of concrete technology.

With over 1 300 delegates attending each convention attendees areWith over 1,300 delegates attending each convention, attendees areafforded ample opportunity to meet and talk individually with someof the most prominent persons in the field of concrete technology.For more information about ACI conventions, visitwww.aciconvention.org.

Chicago, IL, Mar. 21-25 Pittsburgh, PA, Oct. 24-28

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3

ACI Web SessionsACI Web Sessions

This ACI Web Session includes five speakers presenting atthe ACI Concrete Sustainability Forum held in New Orleans,LA, on Nov. 7, 2009, just prior to the ACI Fall 2009Convention.

Additional presentations will be made available in future ACIWeb Sessions.

Please enjoy the presentations.

ACI Concrete Sustainability Forum

Part 3 of 3

ACI Fall 2009 ConventionNov. 7, New Orleans, LA

Peter Richner is a member of the board of Empa and Head of the Department of Civil and Mechanical Engineering in Switzerland. He is also the current President of Rilem (International Union of Laboratories and Experts in Construction Materials, Systems and Structures) and a member of the Board of ENBRI (Europeanand a member of the Board of ENBRI (European

Network of Building Research Institutes). He is teaching Construction Materials at ETH (Swiss Federal Institute of Technology) Zurich. He graduated in Chemistry from ETH Zurich and earned an Executive Master of Business Administration from the University of St. Gall.

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Materials Sci ence & Technolog yMaterials Science & Technology

Sustainability and the Built Environment –A closer Look from a European Perspective

Dr. Peter Richner, Empa

ACI 2009 Fall Convention7 November 2009

Vitruvius (1. century BC.)

Firmitas durable, solid

When is construction sustainable?

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5

Vitruvius (1. century BC.)

Firmitas durable, solid

When is construction sustainable?

Utilitas useful

Gotthard Tunnel

Start of Construction: September 1872

Start of Operation: June 1882

Cost: 66.7 Mio

Total of Passengers: ~ 700 Mio (2008: 10.9 Mio)

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Vitruvius (1. century BC.)

Firmitas durable, solid

When is construction sustainable?

Utilitas useful

Venustas beautiful

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Challenges

Climate Change

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350

370

390

410

m

Global CO2-Concentration

February 2005Kyoto-Protocoll

1997Kyoto-Protocol

formulated

1973

270

290

310

330

1955 1965 1975 1985 1995 2005 2015

pp

m

Source: Dr. Pieter Tans, NOAA/ESRL (http://www.esrl.noaa.gov/gmd/ccgg/trends/)

ycoming into effect1. Oil crisis

Pre-industrial level: ≈ 275 ppm

Challenges

Climate Change

E lEnergy supply

Energy Consumption in Switzerland 2006

Industry, Services, SME‘sAgriculture: 24%

Buildings: 48%Mobility: 28%

69% of the Total are Fossil Fuels.

Source: BfE

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Share of Final Energy Consumption for Buildings [%]

Industry, Commercial

Buildings

Residential Buildings

Total

EU 11 26 37

Great Britain 11 28 39

Spain 8 15 23

Switzerland 19 29 49

USA 18 22 40

World 7 16 24

Source: L. Perez-Lombard et. al.; Energy and Buildings V 40, 394 ff (2008)

Challenges

Climate Change

Energy SupplyEnergy Supply

Preservation and Renewal of the

Built Environment

The Built Environment in Switzerland

Current replacementvalue > 2‘000 bn $(GDP ~ 120 bn $)

Year growth ratio ofliving rooms ~ 1%g

Floor space per person ~ + 0.5 m2 and year

Yearly demoliton rate ~ 0.05%

Expected life span > 1000 years

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Age of Residential Buildings in Northern Europe

Austria

Switzerland

Sweden

United Kingdom

< 1919

1919-1945

1946 1970

0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100%

Finland

France

Germany

Netherlands

1946-1970

1971-1990

1990

Source: L. Itard, F. Meijer „Towards a sustainable Nothern Europe Building Stock“ IOS Press 2008

Bridges of the Swiss Highway Network

150

200

250

Source: ASTRA

25% of all bridgesare older than 40 years

0

50

100

1805

1863

1935

1952

1957

1960

1963

1966

1969

1972

1975

1978

1981

1984

1987

1990

1993

1996

1999

2002

2005

Challenges

Climate Change

Energy SupplyEnergy Supply

Preservation and Renewal of the Built

Environment

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Construction in the 21. Century

Sustainable renewal and preservation of the built environment

Reduction of the the energy demand for the construction, operation maintenance and demolition of the builtoperation, maintenance and demolition of the built environment

Complete abandonment of fossile fuels for heating and cooling of buildings

in good architecture and in recognition of the cultural heritage and the wellbeing of our society

1900 1950 1975 2000 2025 20501925

150

200

Energy Demand of Residential Buildings in Switzerland as Function of the Year of Construction

kWh/m²a

50

100

20 40 60 Mill. m2

Newbuildings

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Forum Chriesbach

Office Building for 220 employees

No active heating or cooling system

200

250

300

Heating energy

Cooling energy

Electricity

Primary energy kWh/m2 a

0

50

100

150

FC 200

7

FC pla

n

Min

ergie

-P

Min

ergie

Conventio

nal

y

Embedded energy

Source: 3-Plan Haustechnik

Residential Buildings as Power Plants?

Source: Erne Holzbau AG, Münchenstein

Plus-Energy House Züst, Grüsch, SwitzerlandEnergy demand: 15‘275 kWh/yEnergy production: 31‘557 kWh/yBalance: +16‘282 kWh/y

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No fossile fuels needed for the operation

Energy demand for heating and cooling below 30 kWh/m2

State-of-the-Art for residential and non-residential buildings

Positive energy balance over the year achievable

Energy-efficient buildings offer more comfort and are more economic from a life cycle perspective

1900 1950 1975 2000 2025 20501925

150

200

Energy Demand of Residential Buildings in Switzerland as Function of the Year of Construction

kWh/m²a

50

100

20 40 60 Mill. m2

New Buildings

1.46 Mio Buildings

1900 1950 1975 2000 2025 20501925

150

200

Energy Demand of Residential Buildings in Switzerland as Function of the Year of Construction

kWh/m²a

50

100

20 40 60 Mill. m2

Goal of a sustainable renewal: 30 - 50 kWh/m²a

New Buildings

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Renewal Strategy for Buildings

Reduction of energy demand

Efficient HVACMultistory residential building Zug

Up-to-date floor plan

Renewable energy

Multistory residential building, Zug Architect: Reto Miloni

Renewal Strategy for Buildings

Reduction of energy demand

Efficient HVAC

Up-to-date floor plan

Multistory residential building,

Renewable energy

y gZürich Höngg

Architect: Beat Kämpfen

1900 1950 1975 2000 2025 20501925

150

200

Energy Demand of Residential Buildings in Switzerland as Function of the Year of Construction

kWh/m²a

50

100

20 40 60 Mill. m2

Goal of a sustainable renewal: 30 - 50 kWh/m²a

New Buildings

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15

Energy Consumption in Switzerland 2006

Industry, Services, SME‘sAgriculture: 24%

Buildings: 48%Mobility: 28%

Quelle: BfE

Impact of the Transformation of Buildings

Industry, Services, SME‘sAgriculture Gain in Efficiency: 245 PJ

≈ 26% of totalconsumption

BuildingsMobility

Source: BfE

25

30

35

40

45

t C

O2

CO2-Emissions in Switzerland Today

0

5

10

15

20

1990

1991

1992

1993

1994

1995

1996

1997

1998

1999

2000

2001

2002

2003

2004

2005

2006

2007

20xy

Mio

Fuel Gasoline

Source: Bafu

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20

25

30

35

40

45

Mio

t C

O2

Impact of the Transformation of Buildings

-50% CO2

0

5

10

15

1990

1991

1992

1993

1994

1995

1996

1997

1998

1999

2000

2001

2002

2003

2004

2005

2006

2007 20

xy

M

Fuel Gasoline

Source: Bafu

1900 1950 1975 2000 2025 20501925

150

200

Energy Demand of Residential Buildings in Switzerland as Function of the Year of Construction

-25% Energy Use

-50% CO2 Emissions

kWh/m²a

50

100

20 40 60 Mill. m2

Goal of a sustainable renewal: 30 - 50 kWh/m²a

-50% Dependence on Foreign Countriesregarding Energy Supply

Thousands of jobs for decades New Buildings

A Sustainable Built EnvironmentThanks to the Construction Industry

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17

Antoine de Saint-Exupery (1900-1944):

„We do not inherit this world from our forefathers, we borrow it from our children“

Hiroyuki Musha is a manager and head of the Ductal development team at Taisei Technology Center, a leading construction company in Japan. Ductal refers to ultra-high strength fiber reinforced concrete, which has recently been applied to various

i h b hi i h i istructures in Japan. Mr. Musha began his career with Taisei in 1986. He has been engaged in Ductal development for more than 10 years and has joined almost all of the Ductalprojects in Japan. He holds a Master’s degree in Transportation Engineering from Purdue University.

Ductal ApplicationDuctal Application

Environmental Advantage and Applications of Ultra High-Strength Fiber Reinforced

Concrete In Japan

Hiroyuki MUSHATAISEI CORPORATION

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Ductal ApplicationDuctal Application

ContentsContents

What is UFC ? >>> It’s a DUCTAL.

An example application and environmental aspects of DUCTAL Bridge

DUCTAL slabs applied to the new runway

Ductal ApplicationDuctal ApplicationFlow testFlow test

Ductal ApplicationDuctal ApplicationFlow valueFlow value

Steel fiber : d=0.2mm, l=15mmSteel fiber : d=0.2mm, l=15mmfraction : 157kgf/mfraction : 157kgf/m33, 2% in vol., 2% in vol.Tensile strength = 2,800 N/mmTensile strength = 2,800 N/mm22

Steel fiber : d=0.2mm, l=15mmSteel fiber : d=0.2mm, l=15mmfraction : 157kgf/mfraction : 157kgf/m33, 2% in vol., 2% in vol.Tensile strength = 2,800 N/mmTensile strength = 2,800 N/mm22

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Ductal ApplicationDuctal Application

Ultra high strength Fiber reinforced Concrete

UFCUFCHigh Strength

Compressive strength = 200N/mm2

Definition of UFCDefinition of UFC

High DuctilityWith Steel Fiber, No rebar

High FluiditySelf-leveling

High DurabilityDesign life expectancy : 100 years JSCE

Ductal ApplicationDuctal Application

Torisakigawa Bridge

Akakura Onsen Yukemuri Bridge

Ductal Application

Sakata Mirai Bridge

Toyota City Gymnasium FootbridgeSlab bridge

Horikishi C-lamp Bridge

Mikaneike Bridge

Tahara Footbridge

Haneda Airport D-runwayDuctal Through Bridge

Hikita Footbridge

Sky corridor in Keiou University

GSE Bridge

Tokyo Monorail / Showajima

Renewal of Taisei Technology Center

Ductal ApplicationDuctal ApplicationDuctal ApplicationDuctal Application

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Ductal ApplicationDuctal Application

Sakata Mirai Bridge

First ExampleFirst Example

The first Ductal bridge in JAPAN

Ductal ApplicationDuctal Application

旧橋Old Bridge

Unit: mm

Sakata-Mirai BridgeSakata-Mirai Bridge

旧橋Old Bridge

Girder Height : 1.56 m (at the center of the span): 0.55 m (at the end of the span)H/S ratio is 1/90.

Ductal ApplicationDuctal Application

Ultimate design

5cm

Structural design conceptStructural design concept

8 cm

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Ductal ApplicationDuctal ApplicationPre-cast blocks assemblePre-cast blocks assemble

Ductal ApplicationDuctal ApplicationSet of end pre-cast blockSet of end pre-cast block

Ductal ApplicationDuctal ApplicationSet of final central blockSet of final central block

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Ductal ApplicationDuctal ApplicationLongitudinal post tensioningLongitudinal post tensioning

Ductal ApplicationDuctal ApplicationCompletion of Sakata-Mirai BridgeCompletion of Sakata-Mirai Bridge

Completion in Oct. 2002

Ductal ApplicationDuctal Application

Ductal27%

reduction

Life cycle emissions of CO2

(Carbon Dioxide)Life cycle emissions of CO2

(Carbon Dioxide)

PC

CO2排出量 (t-CO2)

0 100 15050 200

superstructure substructure temporary structure

CO2 emissions (t-CO2)

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Ductal ApplicationDuctal Application

Ductal

27% reduction

Non-pier bridge

Life cycle emissions of CO2Life cycle emissions of CO2

PC

CO2排出量 (t-CO2)

0 100 15050 200

superstructure substructure temporary structure

CO2 emissions (t-CO2)

・cement and steel material of piers・steel piles

・temporary bridge・sheet piles

Ductal ApplicationDuctal Application

Ductal27%

reduction

Non-pier bridge

Life cycle emissions of CO2Life cycle emissions of CO2

PC

CO2排出量 (t-CO2)

0 100 15050 200

superstructure substructure temporary structure

CO2 emissions (t-CO2)

・cement and steel material of piers・steel piles

・temporary bridge・sheet piles

Ductal ApplicationDuctal Application

Ductal

Steam curing Steel forms Others (mainly material)

For 2 days at 90 degree Celsius

CO2 emissions of superstructureCO2 emissions of superstructure

Ductal

PC

0 20 40 60 80 100CO2 emissions (t-CO2)

Specific forms non-reuse

Standard forms reused 300 times

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Ductal ApplicationDuctal Application

Ductal

Steam curing Steel forms Others (mainly material)

Case Study: Mass Production of DuctalPrecast Blocks

CO2 emissions of superstructureCO2 emissions of superstructure

Ductal

PC

0 20 40 60 80 100CO2 emissions (t-CO2)

Specific forms reused 200 times

Standard forms reused 300 times

Ductal ApplicationDuctal Application

Ductal

Super- Sub- Temporary

43% reduction

Life cycle emissions of NOx(Nitrogen Oxide)Life cycle emissions of NOx(Nitrogen Oxide)

0 200 300100 400 500

PC

NOx emissions (t-NOx)

Ductal ApplicationDuctal Application

The Ductal Bridge(in case of the Sakata Mirai bridge)

CO2 and NOx emissions:reduced in the whole bridge

Environmental impactEnvironmental impact

Because of the steam curing of Ductal, CO2 emission of the superstructure has increased compared with the conventional PC bridge.

In the case of a mass production of Ductal precast blocks, CO2 emission of the superstructure can be reduced.

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Ductal ApplicationDuctal Application

Haneda Airport D-RunwayDuctal Slab

Second ExampleSecond Example

The first Ductal Mass Production in the world

Ductal ApplicationDuctal Application

Ductal slab for Haneda airport DDuctal slab for Haneda airport D--runwayrunway

UFC slab for Haneda airportD-runway UFC slab for Haneda airportD-runway

Ductal ApplicationDuctal Application

埋立部 連絡誘導路部

2020m

620m

228m

Reclaimed land (2/3)

D-runway ProjectD-runway Project

接続部 桟橋部

524m

3120m 1100m

桟橋部面積 50万m2Steel pile & Jacket (1/3)

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Ductal ApplicationDuctal ApplicationDuctal slab areaDuctal slab areaJacket area← ← Reclaimed land area

Runway

Ductal slab171,800m2

Applied to the outside area of Runway (Blue area)

Taxiway

Ductal volume21,000m3

Ductal ApplicationDuctal Application

0.32m0.32m

V=9.8 m3 ; W=24 tonV=9.8 m3 ; W=24 tonConventionalTechnology

ConventionalTechnology Less durabilityLess durability

PC slabPC slab

56% weight reduction

Ductal slab and PC slabDuctal slab and PC slab

56% weight reduction

0.25m

V=3.9 mV=3.9 m33 ; W=10 ton; W=10 tonState of the artTechnology Light and 100 year durabilityLight and 100 year durability

Averaged thickness = 0.13m

Ductal slab

Ductal ApplicationDuctal Application

Upper sideUpper side

Ductal slabDuctal slab

Weight = 10 tonThickness = 25cmWeight = 10 ton

Thickness = 25cm

3.6m3.6m

7.8m7.8m

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Ductal ApplicationDuctal Application

Lower sideLower side

Ductal slabDuctal slab

Ductal ApplicationDuctal ApplicationSlab production yard LayoutSlab production yard Layout

batching plant

stock yardmax. 2700 slabs

production yard200m*45m

Ductal ApplicationDuctal ApplicationDuctal Batching Plant & Production FactoryDuctal Batching Plant & Production Factory

Ductal Batching Plant Ductal slab production factory

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Ductal ApplicationDuctal Application

206500

①仮設製作ヤード上屋(45m×200m)

設・プ

レテ

ンシ

ョン

ヤー

ド⑪

場周

道路プ

ラン

トヤ

ード

倉庫5K*4 K

試験室5K*6 K

駐車

物揚

げ場

AA

75000 236002059

UFC床版

⑥仮設プレテンションアバット

③仮設試験室

④仮設倉庫

⑦仮設プラント設備

⑩仮設排水処理槽

⑪場周道路

UFC slab production factoryUFC slab production factory

1 10 20 30

UF

C打

設養

生ヤ

ード

仕上

げ・検

査ヤ

ード

⑪場

周道

⑨仮設養生槽(1ライン当たり3箇所)

80tクローラクレーン

積出し岸壁までの一般道

走行距離900m程度

 出入口(床版搬出)

プロ

一般

道路

⑫床版仮置きヤード

一般道路

富津船溜り

物揚げ場エプロン

 出入口(資材搬入)

一般道路

20000

39260020000

7000

7000

278000

317600

事務所・休憩所5K×10 K( 1F)5K×10 K( 2F)

トイ

レ5K×

2K

浄化槽

外階段

庇(外廊下)

365600

78500

⑬仮囲い

58500

20000

2021 2185

2233

⑧仮設門型クレーン(1ライン当たり3基)

②仮設事務所

⑤仮設ボイラー室

Ductal ApplicationDuctal ApplicationDuctal pouring in the slabDuctal pouring in the slab (20 times play speed)(20 times play speed)

Ductal ApplicationDuctal Application

2065

00

①仮設製作ヤード上屋(45m×200m)

・プレ

テン

ショ

ンヤ

ード

⑪場

周道

路プ

ラン

トヤ

ード

倉庫5K*4 K

試験室5K*6 K

駐車

物揚

げ場

AA

75000 236002059

UFC床版

⑥仮設プレテンションアバット

③仮設試験室

④仮設倉庫

⑦仮設プラント設備

⑩仮設排水処理槽

⑪場周道路

Stock yardStock yard

1 10 20 30

UF

C打

設・

養生

ヤー

ド仕

上げ

・検

査ヤ

ード

⑪場

周道

⑨仮設養生槽(1ライン当たり3箇所)

80tクローラクレ ーン

積出し岸壁までの一般道

走行距離900m程度

 出入口(床版搬出)

エプ

ロン

一般

道路

⑫床版仮置きヤード

一般道路

富津船溜り

物揚げ場エプロン

 出入口(資材搬入)

一般道路

20000

392600

200

00

7000

7000

278

000

317600

事務所・休憩所5K×10 K( 1F)5K×10 K( 2F)

トイ

レ5K×

2K

浄化槽

外階段

庇(外廊下)

365600

7850

0

⑬仮囲い

585

00

200

00

2021

2185

2233

⑧仮設門型クレーン(1ライン当たり3基)

②仮設事務所

⑤仮設ボイラー室

⑪場周道路

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Ductal ApplicationDuctal ApplicationErectionErection

Ductal ApplicationDuctal ApplicationThank youThank you

Fuminori Tomosawa is Professor Emeritus in the Department of Architecture at the University of Tokyo. He began his career with the Building Research Institute in 1970 and became a professor at the University of Tokyo in 1987. He has also been a professor at

Hokkaido University and Nihon University He served asHokkaido University and Nihon University. He served as President of the Japan Concrete Institute from 2006 to 2008. His most notable research accomplishments are the establish-ment of a computer simulated model of cement hydration, comprehensive research works on durability design and maintenance/repair strategy of concrete structures, and development of high-strength concrete and recycling.

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30

Concrete Sustainability ForumACI 2009 New Orleans Fall Convention

An Advanced Concrete Recycling Plantand Completely Recyclable Concrete Products

come into MarketThe recent development of recycling concrete in Japan-The recent development of recycling concrete in Japan-

7 November 2009 New Orleans, Louisiana

F . TOMOSAWADepartment of Architectural Engineering

Nihon University

CONTENTS1. Concept and Practice of Sustainability of Concrete2. Brief History of Research and Development

on Recycling of Concrete3. Innovative Approaches for New Methods of

Concrete Recycling4. Standardization of Recycled Aggregate and

Concrete5. Recent Progress of Application6. Concluding Remarks

Concept and Practice for Sustainability of Concrete

What is the Sustainability of Concrete and y

How can we achieve it in Practice ?

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Long Life Concrete Structures :Durable Concrete, High Seismic Resistibility

Low CO2 Gas Emission :

Sustainability of Concrete

Use of Decarbonated Raw Materials for Cement

High Resources Saving :Use of Byproduct, Recycling of Concrete

Innovative Approaches for New Methods of Concrete Recycling

Completely Recyclable Concrete

Complete Decomposition of Demolished Concrete

Completely Recyclable ConcreteCompletely recyclable concrete is a concrete or Mortarwhose binders, additives and aggregates are all made ofcement or materials of cement, and all of these materialscan be used as raw materials of cement or recycledaggregate after hardening.Concrete containing rec cled aggregate from aConcrete containing recycled aggregate from acompletely recyclable concrete is also a completelyrecyclable concrete.In this way, such a concrete can be recycled endlessly.This was invented by the author in 1994.

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Concept of Completely Recyclable ConcreteCompletely Recyclable Concrete (CRC)Completely Recyclable Concrete (CRC)

(1)(1)- Production and- Production andPlacing of CRCPlacing of CRC

(2)(2)- Demolishing of Structures- Demolishing of Structures- Fractionation of Waste Concrete- Fractionation of Waste Concrete Mass into Cement Materials or Mass into Cement Materials or Recycled Aggregate Recycled Aggregate

(3)(3)- Production of Recycled- Production of Recycled Cement and Improved Cement and Improved Recycle Aggregate Recycle Aggregate

(4)(4)- Production and- Production andUtilizationUtilization of Recycled Concrete of Recycled Concrete

Cemen tCemen tPortland cement, etc.Portland cement, etc. Cemen tCemen t

M i lRecy cledRecy cledC

Coarse Coarse Ag g reg ateAg g reg ateLimestone, Quartzite, etc.Limestone, Quartzite, etc.

Fin e Ag g reg ateFin e Ag g reg ateLimestone, Quartzite, etc.Limestone, Quartzite, etc.

Addition sAddition sBlast-furnace slag, Fly ash,Blast-furnace slag, Fly ash,etc.etc.

Admix tu resAdmix tu resSuperplasticizer, AE agent,Superplasticizer, AE agent,etc.etc.

Materia lsMateria ls

Recy cledRecy cledAg g reg ateAg g reg ate

Cemen tCemen t

Improv edI mprov edRecy cledRecy cled

Ag g reg ateAg g reg ate

RecycledRecycled

ConcreteConcrete

= CRC= CRC

Examples of Mix proportion for CRCof cement like composition (kg/m3)

Limestone Silicate B-slag Ni-slag Co-slag Limestone Flyash

CRC-1 (NPC) 317 --- 203 118 411 3 36 1044 ---

Concrete Cement Mixture Fine Aggregate Coarse Aggregate

CRC-2 (NPC) 317 --- 199 112 404 26 30 1044 ---CRC-3 (NPC) 315 Si-2 666 60 --- --- --- 702 253CRC-4 (NPC) 317 --- 603 118 --- --- 6 776 198CRC-5 (NPC) 172 Bg-145 276 122 300 32 34 1044 ---CRC-6 (HPC) 317 --- 616 111 --- --- --- 766 206CRC-7 (BPC) 317 Fly43 286 --- 188 114 168 1044 ---

CRC(cement type)

Precast CRC Foundations of Experimental Perfect Recycling House Project By WasedaUniv. PRH(Perfect recycling house)

presented by Waseda Univ.

The First Application of CRC

Portland cement

Crush adjustment

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33

Complete Decomposition of Demolished Concrete

Technologies for Concrete Recycling have beendeveloped in the R&D Project “New Technologiesof Recycling Concrete for Nuclear Power Plant

Developed Technologies are applied to Recyclingof Demolished Concrete from Ordinary ConcreteStructures.

Renovation” conducted by Nuclear PowerEngineering Corporation (NUPEC) in 1996-2003.

Proposed Technologies Improved Mechanical Grinding Method

(Developed by Takenaka Corporation)

Selective Heating and Grinding Method(Developed by Mitsubishi Heavy Industries Ltd.)

H ti d R bbi M th d Heating and Rubbing Method(Developed by Mitsubishi Materials Corporation)

Among them, Heating and Rubbing Method proved to be effective, producing High Quality Recycled Aggregate and Hydrated Cement Powder. Improved Mechanical Grinding Method is also applied to Ordinary Demolishing Site.

Heating treatment

Rubbing treatment

High Quality Aggregate Recovering Process

Heating and rubbing method(Developed by Mitsubishi Heavy Industries Ltd.)

Concrete rubble

Disintegration of cement paste

by dehydration

Selective separation of cement paste

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Heating Temperature and Quality of Recycled Coarse Aggregate

2.6

2.7

2.8

3

4

5

J AS S 5 N S ta n d a rdO v e n - d ry D e n sity : 2 5 o r mo re

Gravity of Original Aggregate : 2.74Gravity of Original Aggregate : 2.74

0.0

2.3

2.4

2.5

0

1

2

0 100 200 300 400 500Heating Temperature (℃)Heating Temperature (℃)

Oven-dry DensityAbsorption (%)

O v e n - d ry D e n sity : 2 . 5 o r mo re Ab so rp tio n : 2 . 0 % o r le ss

Absorption of Original Aggregate : 0.44%Absorption of Original Aggregate : 0.44%

Whole view of the pilot plant

Capacity : 3t/h Plant size : 27mL×15mW×15mH Features : Recover high quality coarse and fine aggregates

Portable(Divided into 20 Units)

Heating and Rubbing Plant Coarse Aggregates

Recovered Aggregate and Cement Rich Powder

g g

Fine AggregatesPulverized Materials

gg g

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35

Recovered ratio of aggregate by air heating and non-heating methods

Original mix 20 33 47

Powder Fine aggregate Coarse aggregate

Non-heating

Heatimg

0 10 20 30 40 50 60 70 80 90 100Recoverd ratio (%)

44 34 22

25 31 44

Closed-Loop Concrete System

Investigation

Demolition

Construction

Concrete Mixing

Concrete Rubble

Coarse Aggregates

Pulverized MaterialsCement

Fine Aggregates

Heating and Rubbing Method

An Example of Closed-Loop Concrete System

Facility A : ・Place:Chofu city, Tokyo・Year of completion: 1960

Acoustic Laboratory, Shimizu Corporation: ・Construction period:11/2000-9/2001・Place:Koto-ku, Tokyo・Structure:Reinforced concrete structure,

three levels above the ground ・Building area:363.41m2

・Total floor area:667.75m2

Facility B : ・Place:Kitakyushu city・Year of completion: 1988

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36

An Example of Closed-Loop Concrete System

T- Project completed in 2003Storehouse : ・Upper structure : SRC 6-storey・Basement structure : RC 1-storey・Building area : 12,800m2

・Total floor area : 62,100m2

Total volume of recycled concrete: 25,000m3

April/02 May/02 August/02

Construction Process

April/02 May/02 August/02

November/02 February/03 August/03

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37

F- Project completed in 2003Laboratory : ・Structure : Steel structure (7 Stories)・Building area : 9,800m2

・Total floor area : 51,000m2

Total volume of recycled concrete: 10,000m3

Construction Process

A Practical Application of Completely Recyclable Concrete : “Eco-Pole”

Practical application of the completely recyclableconcrete is now on the way of being materializedas a telecommunication concrete pole.

Eco-pole is a trade name of a centrifugallycompacted prestressed concrete pole made ofcompletely recyclable concrete, using limestoneaggregate.

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38

Closed Recycle ofConcrete Pole

Remove andTransportation

Use andOperation

Supply of Pole

Manufacture of P l

Closed Recycle Loop of Eco-Pole

Concrete Pole

Limestone Supply

Limestone MiningCirculation of Cement

Manufacture of Cement

Pole Crushing andClassifying

Raw Material for Cement

SteelRecycling

Cement Supply

CRC Slump test Placing of concrete

Centrifugal Compaction Steam cured

Removal of form Inspection

Bending test

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39

The first marketable concrete recycling plant equippedwith heating and rubbing method for production of highquality recycled aggregate Type “H” has been installed

Installation and Operation of Marketable Recycle Plant for High Quality

Recycled Aggregate

quality recycled aggregate, Type H , has been installedand operated in June 2009 in Super-Ecotown in TokyoBay Area near Haneda A.P. by Seiyu-Kogyo Corporation.The capacity of treatment of concrete debris is 4,080ton/day, 34 times larger than the pilot plant shown in 3.2.

Offi

Crushing PlantHeating and Rubbing Plant

Stock Yard of Recycled Aggregate

Jonan-jima Concrete Recycling Plant, Seiyu-Kogyo Corporation

Office

Entrance

Truck Scale

Mud Treatment Plant

Rotary Kiln

2nd Rubbing machine 1st Rubbing machine

Hot Elevator

Dust Chamber

Heating and Rubbing Plant

Filler Tank

Recycled Fine aggregate 5~10㎜

Sieve

Recycled Coarse aggregate 20~10㎜

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40

Rotary Kiln for Drying and Heating

Length L=9,000㎜Diameter φ=2,000㎜Heating Temp.= 300 ℃Staying Time = Around 5~7 min.Staying Quantity = Around 2 ton

Rubbing Machine

Quality of recycled aggregate is controlled by staying time of materials in the rubbing machine, which depends on the rotation rate and inclination

Heating Process in Rotary Kiln

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Recycled Coarse Aggregate 20~05㎜

JIS A 5021 : Grade HAbsorption : 3.0% or lessDry Density: 2.5g/cm3 or more

Recycled Fine Aggregate : 05㎜ under

JIS A 5021 : Grade HAbsorption : 3.5% or lessDry Density: 2.5g/cm3 or more

Completely Recyclable Concrete of Aggregate-recovery Type by using

Microwave Heating TechnologyThis is another inventive example of completely recyclable concrete being developed. Aggregate is coated before mixing of concrete by dielectric materials, g y ,basically a mixture of ferrous oxide and epoxy resin, in order to obtain easiness of recovering aggregate when the concrete is demolished and recycled.Coating material is heated selectively when radiatedby microwave, and demolished concrete is easily decomposed and aggregate is almost fully recovered.

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< Microwave heating > < After microwave heating >Selective heating Weakening of aggregate surface

< At use >

< Crushing processing >

with low energyHigh-quality aggregate

Crush

Mortar matrixDielectric material coated modification

Interface ofbinder and mortar matrix

Interface ofaggregate and binder

Dielectric material( Dielectric material + binder )Aggregate

( Silica fume )To enhance chemical bonding

by surface modification treatmentEnhancement of concrete strength

<S<Section of aggregateection of aggregate>>

TakafumiTakafumi NOGUCHI The University of Tokyo, Japan NOGUCHI The University of Tokyo, Japan

Concluding Remarks

In this presentation, a brief history of the development of recycling concrete conducted in Japan as well as innovative methods of recycling concrete and new concepts of complete recycling or closed loop recycle methods are introduced. Standards for recycled aggregate are also established and it leads new business of concrete recycling.Demolished concrete is now becoming a new materials for next generation of concrete structures instead of being a troublesome burden.

It is essential to utilize once decarbonated limestone, namely hydrated cement from demolished concrete, in order to decrease carbon dioxide gas emission in the cement, concrete and construction industry. Completely recyclable concrete and complete decomposition of demolished concrete will pave the

t thi dway to this end.

The installation and operation of an advanced concrete recycling plant and the development of marketable completely recyclable concrete product are expected to be the dawn of a new age.

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Thank you for your attention.

Dr. Takafumi Noguchi is known internationally for his work in concrete and environmental engineering. He graduated and qualified as Doctor of Engineering at the University of Tokyo.He is a secretary for ISO/TC71/SC8,

which is establishing international standards for environwhich is establishing international standards for environ-mental aspects of concrete and concrete structures, and for fib Commission 3, which deals with environmental aspects of concrete. Dr. Noguchi is also a member of ACI’s board advisory committee on sustainable develop-ment and a leading member of the Building Material committee at the Architectural Institute of Japan.

International Standard for Environmentally-Conscious

Specification of Concrete Materials, Production, and Structures

Takafumi Noguchi

The University of Tokyo

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44

Background• Environmental problems on a global scale

due to development of material civilization and industrialization since the Industrial Revolution– Global warming– Ecosystem disruptionEcosystem disruption– Resources depletion– Waste accumulation

• Kyoto Protocol– Reduction of CO2 emission

• Crucial task for all industries

Building Related CO2 Emission住宅建設(5%)

建築関連

住宅運用エネルギー

業務ビル建設(6%)

建物補修(1%)

HousingConstruction

OfficeConstruction

BuildingRenovation

Energy forEnergy forHousingHousing Housing

Construction

1990年における日本のCO2排出量

12億トン (CO2換算)

建築関連(36%)

その他の産業分野(64%)

ネルギ(13%)

業務ビル運用エネルギー

(13%)

Construction

Other Industries

Energy forEnergy forOfficeOffice

COCO22 EmissionEmissionin 1990in 1990

in Japanin Japan1.2 billion t1.2 billion t

Waste from Construction Industries

Industrial WasteIndustrial Waste

Total: 412 (million t/year)Total: 412 (million t/year)

Construction WasteConstruction Waste

Total: 75 (million t/year)Total: 75 (million t/year)

EnergyEnergyChemicalChemicalOthersOthers

Asphalt Asphalt ttSludgeSludge

WoodWood OthersOthers

ConstructionConstruction75 (million t/year)75 (million t/year)18%18%

ConcreteConcrete32 (million t/year)32 (million t/year)41%41%

AgricultureAgriculture

PulpPulp

SteelSteelconcreteconcreteSludgeSludge

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45

Recycling Ratio of Concrete

1995

1990Recycle

Disposal

Effort by the Ministry of ConstructionRecycling Plan 21 Construction Recycling

0 10 20 30 40

2000

Emission of Concrete Lumps (million t)

Construction Recycling Promotion Plan ’97

For road bottoming materials For mechanical stabilization materials Decrease in the demand for road bottoming

International Standard

ISO 13315 (Environmental management for ISO 13315 (Environmental management for concrete and concrete structures)concrete and concrete structures)

• Part 1: General principles• Part 2: System boundary and inventory data• Part 3: Constituents and concrete production• Part 3: Constituents and concrete production• Part 4: Environmental design of concrete structures• Part 5: Execution of concrete structures• Part 6: Use of concrete structures• Part 7: End of life phase including recycling of concrete

structures• Part 8: Labels and declaration

Publication by AIJ (Architectural Institute of Japan) in 2008

“Recommendations for Environmentally Conscious Practice of “Recommendations for Environmentally Conscious Practice of Reinforced Concrete Buildings”Reinforced Concrete Buildings”

Chap.1 Purpose and scopeChap.2 Classification and application methods of

environmental considerationChap.3 Design of members and structural framingChap.4 Selection of concrete materialsChap.5 Concrete proportioningChap.6 Order placement/production/acceptance

of concreteChap.7 Concreting workChap.8 Reinforcing bars and bar placementChap.9 Formwork and form constructionAppendix 1 to 5 Application examples

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46

Purpose and Scope ofthe Recommendations

• It provides items of environmental consideration related to reinforced concrete work primarily on the jobsite.

• It should be used when incorporating environmental• It should be used when incorporating environmental consideration in the design drawings and specifications and execution plans for reinforced concrete buildings.

• It provides basic concepts to be referred to through various activities throughout the lifecycle.

Lifecycle of Reinforced Concrete Structures

OperationDemolition

DesignProduction

Execution Disposal

Potential Chance to Influence Degree of Environmental Impact

cep

tua

l De

sign

no

logy

Co

nce

pt

De

taile

d D

esi

gn

Co

nst

ruct

ion

De

mo

litio

n

Rec

yclin

g

Use

Ma

inte

na

nce

Re

pa

ir

al t

o in

flu

ence

dis

po

sal,

lan

dfil

l

Life Cycle Phases of Concrete Structure

Design Execution OperationDemol/Recycl

Co

nc

Tech

nD

The Chance to Influence Degree of Environmental Impact / Environmental Efficiency P

ote

nti

Was

te d

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47

Occasions Using Recommendations

• When a design engineer formulates the design drawings and specifications

• When a contractor makes environment-friendly technical proposals to the design engineer and

t ti iconstruction supervisor

• When a contractor provides subcontractors and material producers with items of environmental consideration

• When a material producer plans specific environmental measures for the production phase

Four Types of Environmental Consideration

•• ResourceResource--saving type (RS)saving type (RS)– Reducing the amounts of natural resources used– Use of recycled materials or materials that are

recyclable after use– Reduction of the cross-sectional areas of members– Reduction of the cross-sectional areas of members

by increasing the strength of materials

•• EnergyEnergy--saving type (saving type (ESES))– Using materials, equipment, or systems that would

reduce the energy required for the production and transportation of materials and the construction, use, and demolition of buildings, and the disposal of demolished waste

Four Types of Environmental Consideration

•• Environmental impact substanceEnvironmental impact substance--reducing type reducing type ((IRIR))– Reducing hazardous substances (CO2, NOx, SOx,

etc.) causing global warming, ozone depletion, acid rain disruption of ecosystems neighbourrain, disruption of ecosystems, neighbour environment pollution (air, soil and water pollution, etc.), heat-island effect, interior hygienic environment pollution, etc.

•• Long service life type (Long service life type (LLLL))– Contributing to the improvement of the durability of

buildings and their component materials

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Design of Members and Structural Framing

Item Type Measures

Concrete strength

LLLL

Increase the design strength of concreteIncrease the design strength of concrete in the range of not impairing the qualities of fresh and hardened concrete while not excessively increasing the emission of Environmental impact substances.

Cover LLLL A i t l d i th t d th

depthLLLL Appropriately design the concrete cover depth.

Use of precast products

RSRSESESIRIR

Investigate the use of precast or halfthe use of precast or half--precast concrete precast concrete productsproducts instead of cast-in-place concrete. If this can improve the environment, then incorporate it in the design.

RSRS: Resource-saving type ESES: Energy-saving typeIRIR: Impact-reducing type LLLL: Long-service-life type

Selection of Concrete Materials

Item Type Measures

Cement

RSRSUse blastblast--furnace slag cementfurnace slag cement or fly ash cementfly ash cement. Investigate the use of eco-cement if it is readily available.

ESESIRIR

Use blastblast--furnace slag cementfurnace slag cement or fly ash cementfly ash cement.

LLLL Use portland cementportland cement.LLLL Use portland cementportland cement.

Aggregate

RSRSUse recycled aggregaterecycled aggregate, various slag aggregatesslag aggregates, and artificial aggregates made from industrial byproductsartificial aggregates made from industrial byproducts, while exercising care to ensure the quality of concrete.

ESESIRIR

Use gravelgravel or crushed stonecrushed stone for coarse aggregate. Use sandsand or crushed sandcrushed sand for fine aggregate.

RSRS: Resource-saving type ESES: Energy-saving typeIRIR: Impact-reducing type LLLL: Long-service-life type

Selection of Concrete Materials

Item Type Measures

Mixing water

RSRSIRIR

Use recovered waterrecovered water.

LLLL Use tap watertap water.

RSRSReduce the cement content by using AEAE admixtureadmixture, AEAE and waterand water--reducing admixturereducing admixture, highhigh--range waterrange water--reducing admixturereducing admixture, AEAEand highand high--range waterrange water--reducing admixturereducing admixture, or superplasticizersuperplasticizer.

Admix-ture and addition

LLLL

Suppress cracking by using an expansive admixtureexpansive admixture or shrinkageshrinkage--reducing admixturereducing admixture while ensuring the quality of concrete.When the effect of seawater is of concern, use ground granulated granulated blastblast--furnace slagfurnace slag or silica fumesilica fume.

RSRSESESIRIR

Use ground granulated blastground granulated blast--furnace slagfurnace slag or fly ashfly ash while ensuring the quality of concrete.

RSRS: Resource-saving type ESES: Energy-saving typeIRIR: Impact-reducing type LLLL: Long-service-life type

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Concrete Proportioning

Item Type Measures

Water-binder ratio

IRIRLLLL

Reduce the waterReduce the water--binder ratiobinder ratio in the range of not adversely affecting the quality of structural framing

Cement

IRIR Reduce the cement contentReduce the cement content.

RSRSCement content

RSRSESESIRIR

Replace part of cement with a supplementary cementing supplementary cementing materialmaterial.

RSRS: Resource-saving type ESES: Energy-saving typeIRIR: Impact-reducing type LLLL: Long-service-life type

Order Placing, Production and Acceptance of Concrete (to be contd.)

Item Type Measures

Selection of plant

RSRSSelect a plant that is furnished with equipment capable of furnished with equipment capable of accepting recycled materialsaccepting recycled materials and where materials are appropriately stored and controlled.

IRIR

Select a plant accredited by ISO 14001plant accredited by ISO 14001 or a plant making efforts to protect the environment by taking measures against noise/vibration for the community, measures against dusting and water pollution, as well as measures to reduce waste.

ESES Select a plant close to the jobsiteplant close to the jobsite.

Order placing RSRS Place orders so as to eliminate excess concreteeliminate excess concrete.

Production

RSRS Recycle the materials reclaimedRecycle the materials reclaimed from the production process into the concrete production process to minimize waste.

ESESMix concrete appropriately using an efficient mixerefficient mixer with an adequate batch capacityadequate batch capacity in consideration of the mixing efficiency, avoiding an excessive batch size.

RSRS: Resource-saving type ESES: Energy-saving typeIRIR: Impact-reducing type LLLL: Long-service-life type

Order Placing, Production and Acceptance of Concrete (contd.)

Item Type Measures

Transport-ation

IRIR For conveying concrete, use vehicles with noise/emission controluse vehicles with noise/emission control.

ESESIRIR

Drive vehicles for conveying concrete with due consideration to noise due consideration to noise and fuel consumptionand fuel consumption.

ESES For conveying concrete, take a route that allows smooth and quick take a route that allows smooth and quick hauling to the jobsitehauling to the jobsite.

ESES Select vehiclesSelect vehicles suitable for the loads to achieve efficient transportation.

IRIR

After unloading concrete, wash the concrete remaining on the wash the concrete remaining on the hopper openings and chutes at the jobsite or in the planthopper openings and chutes at the jobsite or in the plant. Use the agitating drum for carrying the waste washing water back to the plant where it should be discharged.

Acceptance RSRS

When the slump of concrete conveyed is found to have decreased at the time of unloading, judge if the concrete is usable for the concreting work, and use it as much as possible after restoring the slumpuse it as much as possible after restoring the slump by e.g., using a superplasticizer.

RSRS: Resource-saving type ESES: Energy-saving typeIRIR: Impact-reducing type LLLL: Long-service-life type

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Concreting WorkItem Type Measures

Concreting

LLLLMake efforts to enhance the quality of concreteenhance the quality of concrete as structural framing by taking special measures for the transportation, placement, construction joint treatment, and curing of concrete.

IRIR

Make efforts to protect the neighboring and work environments giving due consideration to the working areas and working hours, while giving priority to construction vehicles/machines that contribute to suppression of noise/vibration and gas emissionsuppression of noise/vibration and gas emission resulting from the work. Appropriately treat/dispose of the sludge and waste

Concreting work

washing water generated on the jobsite.

RSRS

Give priority to methods and materials/equipment that contribute to the protection of natural resources. Concrete and mortar that Concrete and mortar that cannot be usedcannot be used anyhow for the structural framing should be recycled for temporary blocks, road bottomingrecycled for temporary blocks, road bottoming, etc.

ESES

Appropriately select methods and materials/equipment that select methods and materials/equipment that contribute to the reduction of COcontribute to the reduction of CO22 emissionemission in the range of not impairing the quality of concrete and not causing increases in the amounts of Environmental impact substances.

RSRS: Resource-saving type ESES: Energy-saving typeIRIR: Impact-reducing type LLLL: Long-service-life type

Rebar Work and Form WorkItem Type Measures

Rebar work

RSRSESES

For anchorages of densely reinforced members, select a method with a reduced amount of rebarsa reduced amount of rebars. For bar joints, select a jointing method a jointing method requiring small gas consumptionrequiring small gas consumption.

LLLL In areas prone to severe chloride attack, consider the use of use of rustproof rebarsrustproof rebars while ensuring the design cover depth.

RSRS

Select the form type and formulate a construction plan appropriately so that forms can be reused for an increased number of timesreused for an increased number of times.Give priority to forms for which a recycling system has been established

Form work

established.

ESES Give priority to system formssystem forms or staystay--inin--place formsplace forms, which can shorten the construction period and working hours.

IRIR Give priority to recyclable formsrecyclable forms or staystay--inin--place formsplace forms, which require no waste disposal after use.

LLLL

Give priority to a method whereby permeable/dewaterable formspermeable/dewaterable formsdensify the concrete surfaces or a method using precast concrete precast concrete productsproducts which have a strong effect of protecting the structural framing

RSRS: Resource-saving type ESES: Energy-saving typeIRIR: Impact-reducing type LLLL: Long-service-life type

Concluding Remarks

• Environmental consideration will inevitably be required more strongly for the design and execution of reinforced concrete structures in the future.

• AIJ Recommendations hopefully serves as a reference for formulating the ISO standards which will be established byformulating the ISO standards which will be established by ISO/TC71/SC8.

• The Recommendations also helps design engineers, material producers, and contractors exercise environmental consideration when they formulate reinforced concrete work specifications, produce material products, and carry out execution work.

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Koji Sakai is a Professor at Kagawa University, Japan. He chairs ISO/TC 71/SC 8 on environmental management for concrete and concrete structures, the fib Commission 3 on environmental aspects of design and construction, and

the Japan Concrete Institute Technical Committee TC081A on Minimization of Global Warming Substances and Wastes in Concrete Sector.

Standardization for Sustainability Standardization for Sustainability in ISO/TC71/SC8in ISO/TC71/SC8

ACI Concrete Sustainability Forum

November 7, New Orleans, USA

Koji Sakai (Kagawa University)

Chair, ISO/TC71/SC8

Sustainability (ISO 15392*)

“state in which components of the ecosystem** and other functions are maintained for the present and future generations”

*Sustainability in building construction – General principles**plants and animals, as well as humans*** and their physical

environment***Key elements of human needs: the economic, environmental,

social and cultural conditions for societies’ existence

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Sustainability (Cont’d)

Sustainability is the goal of sustainable development and can result from the application of the concept of sustainable development.p p

In building construction, it related to how all construction aspects contribute to the maintenance of ecosystem components and functions for the future generations.

Warning by IPCC Report

“CO2 emissions must be reduced by 85 - 50% by 2050 compared with the 2000 level to limit y pCO2 to 350 -400 ppm. Even if we could do it, a temperature rise of 2.0 – 2.4 ºC will be inevitable.”

CO2 Observation in Hawaii

Keeling Curve

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Global Warming Gas Reduction Targets (1990 level) until 2050

EU: 60~80%

UK: 60~80%

France: 75% (with the 2000 level)( )

Germany: 80%

Norway: 100%

USA (Obama): 80%

Japan: 60~80% (with the present level)

(25% until 2020 with the 1990 level)

L’Aquila G8 Summit (2009)

The developed countries reduce GHG emissions by 80% by 2050.

Leaders’ communiqué of the Major Economics Forum (MEF)

“The increase in global average temperature above pre-industrial levels should not exceed 2 .”

UN Climate Change Conference

The global warming measurements (Post- Kyoto Protocol) will be determined in COP15 in Copenhagen on December 7-18, 2009.

LET’S SEE WHAT HAPPENS !!!

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A System to Reduce Environmental Impact

ISO STANDARDS

Benefits of Standardization as Concrete Sector

Social accountability

Clarification of environmental benefits (positive impacts)

Stimulation of the potential for decision-maker or market-driven continuous environmental improvement

Existing ISO Environmental Standards

ISO 14000 series (Environmental management)

ISO 15686-6: Building and Constructed Assets –Service Life Planning – Part 6: Procedures for Considering Environmental Impacts

ISO 21930:Sustainability in Building Construction - Environmental declarations of building products

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ISO/TC71/SC8 -Environmental Management for Concrete and

Concrete Structures-

Ratification of SC8 on Feb., 2008

First meeting at Los Angels on Mar., 2008

Second meeting at Cairo on Feb., 2009

The first draft of Part 1 document is now under development.

Basic Framework of ISO/TC71/SC8 EMCC Standards

Part 1 - General Principles Part 2 - System boundary and inventory data Part 3 - Constituents and concrete productionp Part 4 - Environmental design of concrete structures Part 5 - Execution Part 6 - Use Part 7 - End phase Part 8 - Labels and declaration

Basic Framework of EMCC Standard Group

Use(Part 6)(Part 6)

- Operation- Maintenance

and remedial activities

Design(Part 4)(Part 4)

End phase(Part 7)(Part 7)

- Demolition- Recycle- Disposal

General principles(Part(Part 11))

Production/Execution

ConstituentsConcrete roduction

(Part 3)(Part 3)

Execution

Analysis(Part 2)(Part 2)

- System boundary- Inventory data- [Indicator]

Verification

Label & declaration(Part(Part 88))

Inspection

Execution(Part(Part 55))

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Basic Flow of EMCC

PlanPlanActionActionGeneral principles

End Phase-Demolition-Recycle-DisposalConstituents

Inspection

Design Production/ExecutionUse-Operation-Maintenance activities-Remedial activities

CheckCheck DoDo

Concrete production

Execution

Label & declaration

Analysis-System boundary-Inventory data-IndicatorVerification

Framework of ISO EMCC: Part 1

1. Scope2. Normative references3. Terms and definitions4 General framework: General; Phases in lifecycle;4. General framework: General; Phases in lifecycle;

Environmental impacts; Analysis (general/system boundary/inventory data/indicators); Design; Production/execution; Use; End phase; Labels and declarations

(Appendix)

Phases in Lifecycle

Design

Production/execution

Use phasep

End phase

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Environmental Impacts

Global warming Natural resources depletion Acidification Air pollutionp Water pollution Soil contamination Waste Noise/vibration Dust Hazardous substances

Analysis-General

Determination or confirmation of the system boundaries and indicators

Preparation of data corresponding to the indicators

Calculation of environmental performance

Design

Design

f (S)

Estimation of performance

Project initiation

Client’s briefEnvironmentalaspects

LawsRegulations

Economic aspectsSocial aspects

Performance requirements (S) Retained performance (R)

Verification

YES

Documentation

NONODoes (R) satisfy (S) ?

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Production/execution

Formulation of production plan and execution plan

Calculation of environmental impact including t t titransportation

Verification of performance requirements

Conservation of documents related to all procedure

Front cover of EMCC: Part 1

ISO/WD 13315-1

Membership of ISO/TC71/SC8as of July, 2009

P-member (11 countries)

Australia, Brazil, Egypt, France,Israel, Japan, Korea, Norway,Saudi Arabia, USA, United Kingdom

O-member (4 countries)

Belgium, Hong Kong/China, Namibia, Sudan

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Concluding Remarks

“Sustainable development” is the most important concept in the 21st century.

The ISO EMCC standards and a new framework creation for design of concrete structures whichcreation for design of concrete structures, which includes sustainability, will accelerate the development of innovative technologies for concrete and concrete structures.

THANK YOUTHANK YOU

Additional ResourcesAdditional ResourcesPervious Concrete ACI 522R-06: Pervious Concrete ACI 522.1-08: Specification for Pervious Concrete Pavement

Recycled Cementitious Materials ACI 232.2R-03: Use of Fly Ash in Concrete ACI 233R 03: Slag Cement in Concrete and Mortar ACI 233R-03: Slag Cement in Concrete and Mortar ACI 234R-06: Guide for the Use of Silica Fume in Concrete ACI SP-202: Third CANMET/ACI International Symposium: Sustainable

Development of Cement and Concrete ACI SP-221: Eighth CANMET/ACI International Conference on Fly Ash,

Silica Fume, Slag, and Natural Pozzolans in Concrete ACI SP-242 Ninth CANMET/ACI Fly Ash Conference

Visit Bookstore

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Additional ResourcesAdditional ResourcesRecycled Concrete ACI 555R-01: Removal and Reuse of Hardened Concrete ACI SP-219: Recycling Concrete and Other Materials for Sustainable

Development

Thermal Mass/Minimizing Energy UseACI 122R 02 G id t Th l P ti f C t d M ACI 122R-02: Guide to Thermal Properties of Concrete and MasonrySystems

Sustainability of Concrete The Sustainable Concrete Guide: Strategies and Examples by Andrea

Schokker

Visit Bookstore

Click on the text below to go to the web page.Click on the text below to go to the web page.

Seminar Schedule Bookstore Web Sessions Conventions

Online CEU Program ACI eLearning Concrete Knowledge Center


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